JiangSu HuiTong Group JSHT-SB-2K13 RF4CE Sensor Module User Manual
JiangSu HuiTong Group Co.,Ltd RF4CE Sensor Module
user manual
Record of modification Version Date DESCRIPTION 0.0 2012.06.05 0.1 2012.07.10 0.2 2012.07.30 Remarks Draft Add also the spacer+double sided adhesive Add mechanical and specification for spacer + adhesive 0.3 2012.08.06 Update the adhesive from “one” to “two” for Page 10 0.4 2012.08.08 Add HuiTong’s type number YKJ2081-R01CKD 受 HU IT 控 ON Update spacer drawing Add HuiTong’s type number YKJ2081-R01SKD Add EMC standards (CE ANATEL CNC FCC ) 0.5 2012.08.15 YKJ2081-R01 2/14 Version:V0.5 1. 适用范围 Scope 本技术说明适用于 2013 TPV F240 液晶电视 RF4CE 控制板。 This document defines the functional requirement and technical performance specifications for 2K13 RF4CE Module across all the projects. For Platform The 2K13 across Module has the following functions: • RF4CE SSB 11 micon ADC input 18 Application Circuit 受 HU IT 控 ON RF4CE antenna 2. 外观形状 Appearance and structure 根据设计图纸。According to designing drawing 3. 使用材料 Components and materials 根据设计要求。According to designing Specification The module complies with ROHS and Philips Banned Substances. Must obey RoHS and PVC&BFR Free. Plastic material fulfills UL-V0 or real V1 classification. Refer to XTP-0063/04 for the BG CD flammability policy. 4. 连接器接口 Connector Pin Description Connector 1C21 8pin Mo Description PIN 1 +3.3V PIN 2 NG PIN 3 IR-IRQ-RXD-RF4CE PIN 4 GND PIN 5 RXD-RF4CE PIN 6 GND PIN 7 TXD-RF4CE PIN 8 RESETn 拟制 审核 批准 标记 YKJ2081-R01 数量 更改单号 签名 日期 3/14 Version:V0.5 5.电气特性 Electrical 项目 Item performances 条件 Condition Operating voltage 规格 Specification Normal operating 该设备正常工作 工作电压 Ripple (+3.3V) The module should be sustainable to a power su pply ripple of (0 ~330 m Vpp) , frequency range of 0Hz ~ 250KHz. All fu nctions w ork normally, no fu nctional di sruption noticable Pollution ripple from LE to +3V3 DC supply line in Operation mode ≤50mVp-p 'Pollution ripple from LE to +3V3 DC supply line in Standby mode ≤50mVp-p Operating Constant voltage DC 3.3V 3.3V : max 50mA 受 HU IT 控 ON 5-2 current 恒定电压 消耗电流 5-3 5-4 quiescent current 直流 3.3V 3.3V DC Co-existance with Wifi and Wireless Router PER< 10% @ 70dB pathloss Tested with Wifi and Wireless Router in a shield room RF4CE Control distance* ≥ 14 meter (tbc) Tested with reference RF4CE remote Controller, the TV shall be well functioning without noticeable delay for at least 14 meters away from TV regardless RC firing RF4CE Test with sensor board and RF4CE RC (measured on 2425MHZ ch15, 2450MHz ch20, 2475MHz ch25): 5-5 线路板绝缘电阻 Monitor received packets on the sensor board from RC at 10 meter distance: Max 70dB pathloss (= free-air pathloss, 60dB + combined antenna losses in RC+sensor board <10dB) with max 10%PER Resistance must exceeded 50M ohms ≥ 50MΩ Megaohmmeter, 1KV DC, 50 - 100mm apart typ <3.2mA 静态电流 Resistance Test on PCB UN-D1235 Qty DC 3.3V±5% +3V3 DC supply Ripple and Voltage drop/rise sustainability 5-1 数量 拟制 审核 批准 标记 YKJ2081-R01 数量 更改单号 签名 日期 4/14 Version:V0.5 5-6 Power cycling On/Off test 通断 5-7 MTBF (Mean Time Between Failure) 寿命 5-8 Cold Test at 10degC IEC68-2- 1, UAN- D636 低温测试 300,000 cycles On/Off with 1 sec per cycle. Supply voltage of module set at nominal. 额定电压下,300000 次通\断,1 秒 1 次 Rating voltage DC5.0V/3.3V 额定电压 直流 5.0V /3.3V Set the cold chamber to -10°C and place the product in the chamber for 15hrs. Then, switch on the product under -10°C for 1hr with min, max and nominal supply voltages, i.e, 4.75V/3.14V、5.0V/3.3V and 5.25V/3.46V. -10℃存储 15 小时后,在-10℃用三种电压 No electrical and functionality failures. 无电性能损坏 100ppm = 10 000 000hr No electrical and functionality failures. 无电性能损坏 受 HU IT 控 ON 4.75V/3.14V,5.0V/3.3V,5.25V/3.46V 接通 1 小时 Thermal cyclic 5-9 热循环试验 5-10 Electric Discharge Test to IEC61000-4-2 静电测试 Thermal cyclic between -20°C and +85°C with 5°C/min transition and 30 minutes dwell time (stopped after 8 cycles) Monitoring output voltage from LE in operating mode. Remark: operational tested No false triggering or malfunction, to be tested on Module level 无错误的触发及电性能损坏 Air discharge: ±(4 to 15)KV in steps of 1KV; 25 ±5 degrees, < 50%RH, 2KV to 8KV in steps of 1KV, 10x discharge +ve & -ve. Interval 1 sec min. between discharges. Both "ON" & "Standby" mode. No electrical arcing. No functional default or parts damaged. 无飞弧放电现象 无任何功能或零部件的损坏 According to Emission-EN55013, Immunity-EN55020, Mains Harmonic-EN61000-3-2/3, EM immunity EMF-EN62311, and radiation Radiated P-EN300328 1.7.1, 5-11 EM 抗干扰和辐 EMC-EN301489-1/17 射 CE (including Russia). ANATEL(Brazil) CNC (Argentina) FCC (Uruguay and Paraguay) 5-12 Safety 安全性 No functional default and noninterference with other equipment. In order to guarantee EMI system level compliance, the reference value for modules is to comply with 6dB margin (QP). 无任何功能的损坏,不干扰其他设 备 According to IEC/EN60065 and Burs or sharp edges must be rem oved in order to av oid inj uries dur ing han dling of Fulfill international standard the products. Plastic material fulfills ULV0 or real V1 clas sification. Refer to 符合标准 XTP-0063/04 for the BG CD flammability policy. 拟制 审核 批准 标记 YKJ2081-R01 数量 更改单号 签名 日期 5/14 Version:V0.5 6.机械性能 Mechanical Performance test 项目 Item 6-1 Thermal Cyclic + Vibration test 热振动 条件 Condition 规格 Specification 1. T1 = +85°C, T2 = -20°C Temp. change rate: ± 3°C per minute 25 cycles, period time: 50 min ± 10 min 2. Follow by Chassis Vibration test (non operational, fix to table) Frequency: 10 - 55 - 10 Hz No. of cycles: 6 Amplitude: 0.35mm (0-P) Direction: X, Y, Z Test duration: 30 min per direction 3. Repeat pt. (1) and (2). Total: 2 cycles No functional failure or mechanical damages on the products is allowed 数量 Qty 产品无功能和机械性能的损坏 受 HU IT 控 ON Remark: non-operational tested 6-2 Shock Test 冲击 Module Unpack Test Pulse shape: half sine Pulse duration: 11 msec No. of shocks: 3 per direction No. of direction: 6 Peak acceleration: 80g, 11 msec No functional failure or mechanical damages on the products is allowed 产品无功能和机械性能的损坏 Remark: non-operational tested 6-3 10g Bump Test 连续冲击 Non operational, fix to table 10g, 16ms, 1000 times, No. of direction: 1 1 - 3 bump / sec No functional failure or mechanical damages on the products is allowed 产品无功能和机械性能的损坏 Remark: non-operational tested 拟制 审核 批准 标记 YKJ2081-R01 数量 更改单号 签名 日期 6/14 Version:V0.5 7.环境性能 Environmental test 项目 Item 7-1 条件 Condition Interference Test 抗干扰测试 规格 Specification Check that function is not affected by the respective wireless signal at less than 5 meter from module in all direction: 1. Infra-Red transmission from Remote Control No interference to the expected function of the 2. Personal Computer controlling the router (Wi-Fi) link. key. 数量 Qty Real-time spectrum analyzer , Personal Computer, Wi-Fi Router, TV Remote Controller. No functional failure is allowed after 1hrs recovery at ambient temperature. High Temperature Storage Test acc. To IEC89-2-2 Ba No functional failure is allowed after 1 hrs recovery at ambient temperature. 受 HU IT 控 ON Place the product in the temperature and humidity chamber. And set chamber as Temperature follows: Cycle Storage Every cycle last for 6hrs with 3hrs at Test acc. To -25℃ & 3hrs at +70℃.Repeat the test IEC68-2-14 Nb for 5 cycles. 高低温循环 7-2 3 小时-25℃,3 小时 70℃,5 次循环 Remark: non-operational tested 7-3 高温 Set the heat chamber to 70℃ and place the functional product in the chamber for 96 hrs. 在+70℃环境下放置 96 小时 Remark: non-operational tested Cyclic Humidity 潮湿循环 7-5 Cyclic Environment / Stress Test 环境循环/应 力测试 常温恢复 1 小时后无功能损坏 常温恢复 1 小时后无功能损坏 40 °C. 93%RH for 12 hrs; 25 °C. 98%RH for 12 hrs (Check Module 1 hr/day). Nominal supply voltage. Duration: 21 days. 7-4 24hrs On/Off switching cycle (4-1-4-14-1-4-5); 55 °C 40%RH for 14hrs (day), then +5 °C 85%RH for 10hrs (night). Nominal supply voltage. No water vapour condensation, corrosion on PCBA. According to XTW0053. No major defect, malfunction & data corruption. No major failure as in XTW-0053, no data corruption & hardware failure. 拟制 审核 批准 标记 YKJ2081-R01 数量 更改单号 签名 日期 7/14 Version:V0.5 Low Temperature Storage Test acc. To IEC68-21 Ab 7-6 低温 Overstress Test 21 days 7-7 ( WI DV0003- 在–25℃环境下放置 96 小时 Remark: non-operational tested No functional failure is allowed after 1 hrs recovery at ambient temperature. Packed Transportation Test: Vibration Test 7-8 包装振动 Put the model in the temperature and humidity chamber. Set the chamber to 70°C and 95%RH for 21days. Then, do ON/OFF testing inside chamber for 4hrs ON and 1hr OFF 在+70℃(95% RH) 环境下放置 21 天, 循 环的接通电源 4 小时,断开电源 1 小时。 Frequency: 10-55Hz ( 3min.each ) Accelation:14.7m/s2 Amplitude:0.2-19.8mm Vibrated Up to Right Front to Direction down to left back Test time 2h 2h 2h 振动数:10-55Hz(每次 3 分钟) 加速度:14.7m/s2 振幅:0.2-19.8mm 振动方向 上下 左右 前后 振动时间 2h 2h 2h Place the functional products in the packaging box and drop the box from a Packed height of 60 cm to the ground. The test Transportation is performed in 3 axis,1 corner Test: Drop Test and 1 edge. 7-9 包装跌落 常温恢复 1 小时后无功能损 坏 No electrical and functionality failures 无电性能损坏 Note: Inspection of discoloured PCB, cracked of affected solder joints and components need to be done after the test. 受 HU IT 控 ON EE-T1-W01) 21 天超载试验 Set the cold chamber to –25℃ and place the functional product in the chamber for 96 hrs. 产品装在包装箱里从 60cm 的高度跌落,3 个轴向,一个角,一条边。 No functional failure or mechanical damages on the products is allowed 产品无功能和机械性能的损 坏, 外观无磨损、划痕。 No functional failure or mechanical damages on the products is allowed 包装箱无破损,产品无功能 和机械性能的损坏 8.温度范围 Temperature range 保存温度 Storage temperature range -25℃~70℃,40%~95%RH 使用温度 working temperature range -10℃~60℃,40%~95%RH 拟制 审核 批准 标记 YKJ2081-R01 数量 更改单号 签名 日期 8/14 Version:V0.5 14. PACKING GWA4.172. WX 1C27 U2 受 HU IT 控 ON AT1 C26 25*4 C25 ESD bag transparent PET U3 VSS DD DC RESET 3.3V dissicant 1C02 10 PHILIPS RF board YKJ2081-R01 P/O#********** CTN:***/*** Photo label NAME YKJ2081-R01 XXXXX NAME MODEL GROSS W./NET W. SIZE(L)X(W)X(H) kg / kg × × DATE: QTY: 1000 、、 、、 、、 GROSS W./NET W. SIZE(L)X(W)X(H) DATE: QTY: 800 JIANGSU HUITONG GROUP CO.,LTD 、、 、、 、、 MODEL JIANGSU HUITONG GROUP CO.,LTD MADE IN CHINA MADE IN CHINA 镀涂 旧底图总号 底图总号 日期 explain: 1 All the dimension is inner dimension 2 The box should be produced according to requirement GB-6543-86,BD-1.3,code 0201 3 Adopt double-layer corrugated paper with 5mm thick to produce box, the surface use A-class,the inner face use C-class. 4 The quantity of per unit should be 25*4*10=1000pcs. 更改标记 设 审 工 数 量 更 改 单 号 计 核 艺 签 名 日 期 Packing YKJ2081-R01 GWA4.172. WX 等 级 标 记重 量 比 例 第 1 张 共 1 张 标准化 批 准 格式 YKJ2081-R01 14/14 Version:V0.5 Federal Communication Commission Interference Statement This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one of the following measures: - Reorient or relocate the receiving antenna. - Increase the separation between the equipment and receiver. - Connect the equipment into an outlet on a circuit different from that to which the receiver is connected. - Consult the dealer or an experienced radio/TV technician for help. FCC Caution: Any changes or modifications not expressly approved by the party responsible for compliance could void the user's authority to operate this equipment. This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) This device must accept any interference received, including interference that may cause undesired operation. FCC Radiation Exposure Statement: This equipment complies with FCC radiation exposure limits set forth for an uncontrolled environment. This equipment should be installed and operated with minimum distance 20cm between the radiator & your body. This transmitter must not be co-located or operating in conjunction with any other antenna or transmitter. This device is intended only for OEM integrators under the following conditions: 1. The antenna must be installed such that 20 cm is maintained between the antenna and users, and 2. The transmitter module may not be co-located with any other transmitter or antenna. Declaration the Restriction of this Limited Module Approval: According to FCC Part 15 Subpart C Section 15.212, the radio elements of the modular transmitter must have their own shielding. However, due to the modular assembled inner TV set, it needn’t install its RF shielding, this module is granted as a Limited Modular Approval. When this Module is installed into the end product, a Class II Permissive Change or a New FCC ID submission may be required to ensure the full compliance of FCC relevant requirements. End Product Labelling The final end product must be labelled in a visible area with the following" Contains FCC ID: PUWJSHT-SB-2K13 ". The FCC part 15.19 statement below has to also be available on the label: This device complies with Part 15 of FCC rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference and (2) this device must accept any interference received, including interference that may cause undesired operation. Manual Information to the End User The OEM integrator has to be aware not to provide information to the end user regarding how to install or remove this RF module in the user’s manual of the end product which integrates this module.
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