John Deere Products And Services Cab A 11170 Users Manual JD 4100 SERIES MOUNTING INSTRUCTIONS

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JOHN DEERE 4100, 4110 and 4115
CAB MOUNTING INSTRUCTIONS

Fits 410 loaders with 2 post non-folding ROPS

A-11170
Manufactured by:

BOX 718 • LITCHFIELD, MINNESOTA 55355
(320) 693-3221 Fax: (320) 693-7252

www.800cabline.com

Page 1

05-10324
June 2003

SAFETY INSTRUCTIONS
Read operator’s manual. Be thoroughly familiar with the controls, capabilities, and proper
use of the equipment.
NEVER ALLOW ANY RIDERS.
IMPORTANT: This cab must only be used on tractors outfitted with a NON-FOLDING
ROPS.
DO NOT place this cab on a tractor outfitted with a folding ROPS.
DO NOT remove the top half of a folding ROPS to accommodate this cab.
Thoroughly inspect cab mounting periodically.
Stay alert for hidden hazards and traffic.
Avoid sudden starts, excessive speeds, and sudden stops when operating on hillside,
rough ground and most off-the-road operations.
Use extreme care when working close to fences, ditches, or on hillsides.
Wait for tractor to STOP before dismounting.
Check clearance carefully before driving under any objects.
Avoid operating sideways on a steep slope whenever possible.
ALWAYS buckle safety belt while operating tractor.
Never exceed factory recommended specifications.
DO NOT weld, cut, drill or modify ROPS in any manner unless instructed by manufacturer.

Page 2

05-10324
June 2003

Mounting Instructions
John Deere 4100, 4110 and 4115
1. PREPARATION OF TRACTOR;
A. Remove grab handles from tractor fenders.
B. Disconnect battery power.
C. Remove rear warning lights from roll bar.
Attach warning lights to cab using (1) LH #715662 and (1) RH #7-15661 dual light
mounting brackets. Secure lights to bracket
with; (See Figure 1C).
(4) 8mm x 25mm cap-screws
(4) 5/16” lock washers
D. Secure brackets to cab, on each side using;
(4) ¼-20unc capscrews
(4) ¼-20unc nyloc nuts
(8) ¼” flat washers
E. Install Dual Light Wire Extension Kit #814639 to route wires into cab and down each
side of the interior cab wall. See Figure 1C
and 1E.
F. Remove side engine panels and hood.

NOTE 1D
NOTE 1E
#8-14639

8MM x 25MM
Cap-screws

2. INSTALLING THE CAB MOUNT PLATES;
G. Note:
Loader brackets must be
purchased from John Deere in order to
mount the front cab mount plates.
H. Attach JD Loader Brackets to each side of
the tractor frame using and secure with;
(6) 10mm x 35mm bolts
(6) 7/16” lock washers
(4) 7/16-14unc x 1” long bolts
(4) 7/16” lock washers
(4) 7/16-14unc Nyloc Nuts
See Figure 2H.

NOTE 1C
Figure 1C

JD Loader
Bracket

NOTE 1C

10mm x 35mm Bolts

7/16- 14unc x
1” Bolts
Figure 1E

Figure 2H

Page 3

05-10324
June 2003

Mounting Instructions
John Deere 4100, 4110 and 4115
2. MOUNTING THE CAB MOUNT PLATES;
I. Mounting Front Cab Mount Plates;
For 4100 and 4110 models, attach left
mount #6-39308 and right mount #639309 to the JD Loader Brackets, just
installed in step “H”. See Figure 2H.
For 4115 models, attach left mount #642584 and right mount #6-42585.
J. Secure front cab mount plates with;
U-Bolt
(4) ½-13unc U-bolts
#3-17278
(8) ½” flat washers
(8) ½-13unc nyloc-nuts.
See Figure 2J.
K. Remove (2) bolts (on each side) from the roll
bar mount. See Figure 2K. Install rear
mounting bracket #6-39310 on each side of
unit. Secure with;
(4) 12mm x 50mm bolts
(4) ½” flat washers
Seal Panel
(4) ½” lock washers
#6-39461
L. Install (4) Rubber isolator bushing in front and
rear mounts. NOTE: Isolator mounts (#316635) with pipe bushing should be inserted
from the top side of mount.
M. Adjust seat forward, tilt and remove hinge pin
and seat. Attach rear seal panel assembly
#8-14239 using (2) existing holes in the roll
bar cross member and secure with;
(2) ¼”-20unc x 1” long bolts
(2) ¼” flat washers
(2) ¼”-20unc Nyloc Nuts
See Figure 3M.
Some trimming of fabric may be needed to
achieve proper fit of real seal panel. Reinstall
seat and seat pivot pin.
3. INSTALLATION OF CAB
N. Remove cab from shipping stand. Lower cab
over roll bar until cab contacts front and rear
isolator bushings. See Figure 2K and 3M.
O. Secure cab to bushings with;
(4) ½-13unc x 3.0” long Bolts
(4) ½-13unc Nyloc Nuts
(4) ½” Snubbing Washers
Seal Panel #6-39461 will be secured from the
bottom side of the rubber mount with the
fasteners noted above. See Figure 2K.
P. Install front hood panel;
For models 4100 and 4115: #8-14240
For model 4110: #8-14649
Secure hood panel with;
(2) ¼-20unc x 1” bolts
(2) ¼-20unc nylock nuts (See Figure 3P)

Page 4

Cab Mount
Plate

JD Loader
Bracket

Figure 2J
Note 2L, 3N &
3O

Note 2K

Figure 2K

Note 2M

Figure 3M

05-10324
June 2003

Mounting Instructions
John Deere 4100, 4110 and 4115
Q. Install right and left floor mats on each side.
R. Remove Slow Moving Vehicle sign and
bracket from tractor seat. Re-mount sign and
bracket using holes located on the back-left
side of cab.

Note 3P

Isolator
Bushing
#3-16635

Figure 3M

Figure 3P
(4110 hood shown)

Note 5F

4. ELECTRICAL HOOKUP (All Models)
A. Mount #3-17803 Universal Wire Relay
Breaker Kit in the engine compartment area.
Bracket #6-42329 may be used if room
permits. See Figure 4A.
B. Refer to drawing #3-17803 and # 8-14376 for
additional electrical connections and details.
C. Make sure the cab is grounded to frame by
installing cab to ground wire #8-14258.
5. HEATER HOSE HOOKUP (Ref. Drawing #8-14232)
A. Drain coolant from radiator and engine block.
B. Remove temperature sensor from thermostat
housing area.
C. Install aluminum fitting #3-15815 with O-ring
washer #3-16823 into thermostat housing.
See Figure 5C.
D. Re-install temperature sensor into the
aluminum fitting just installed (Step 5C).
E. Install hose to NPT fitting #3-12119 into the
side port of the aluminum fitting.
F. Measure and cut the 5/8” heater hose that
routes (Supply Line) from the left (Driver) side
of the cab to the thermostat-aluminum-hose
nipple fitting. Plastic elbow #3-10282 should
be used at the bottom of the cab tubes. See
Figure 3M.

Figure 4A

Note 5C

Note 5D
Note 5E

Figure 5C

Page 5

05-10324
June 2003

John Deere 4100, 4110 and 4115
Mounting Instructions
G. The lower radiator hose will need to be cut for
installation of the lower radiator hose “T”
fitting #7-11308. See Figure 5G.
H. Install 5/8” hose to NPT fitting #3-12119 into
the lower radiator hose “T” fitting. See Figure
5G.
I. Measure and cut the 5/8” heater hose from
the right side (Return Line) of the cab with the
90-degree elbow #3-10282 to the lower
radiator hose “T” nipple fitting. See Figure
5G.
J. Tighten all hose connections with hose
clamps.
K. Re-connect Battery Power.
L. Refill radiator. Start engine and run at fast
idle to purge air from coolant system. Make
sure the Heat-Pull Lever is pulled out (Turned
On).
M. Check for leaks.
N. Check coolant level after heater core and
hoses are filled.

Note 5H
Note 5I

Note 5G

Figure 5G

6. ADDITIONAL INSTRUCTIONS (4110 models, ONLY!)
A. Since the 4110 hood slightly differs from the 4100 and 4115, the fuel cap lid needs to be
modified. Remove ¾” from the end of the fuel cap lid as shown in Figure 6A.
B. The 4110 hood also sets back further towards the cab and therefore the hood will not open as
far as the other models. Install the shorter hood rod #7-15714 to prevent the hood from
contacting the cab. See Figure 6B.

Note 6A

Note 6B

Figure 6A
(4110 Models ONLY)
7. VERTICAL EXHAUST KIT
A. For applications that require a high exhaust
system, over the head of the operator, a
vertical exhaust kit is available through you
local John Deere dealer.

Page 6

Figure 6B
(4110 Models ONLY)
05-10324
June 2003

John Deere 4100, 4110 and 4115
Mounting Instructions
Drawing Index

8-14172

CAB ASSEMBLY

8-14173

DOOR ASSEMBLY RIGHT

8-14174

DOOR ASSEMBLY LEFT

8-14630

HEADLINER ASSEMBLY

8-14176

MOUNT KIT -COMMON

8-14241

MOUNT KIT FOR 4100

8-14647

MOUNT KIT FOR 4110

8-14648

MOUNT KIT FOR 4115

8-14232

HEATER KIT

8-14376

ELECTRICAL SCHEMATIC

3-17803

WIRE RELAY BREAKER HARNESS

8-14639

WIRE EXTENSION FOR DUAL LIGHTS

Page 7

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June 2003

John Deere 4100, 4110 and 4115
A-11170 Replacement Parts

8-14172 Cab Assembly
ITEM

QTY

PART NO.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41

1
4
1
1
1
2
2
1
2
1
1
1
1
10 FT
2 FT
9 FT
7 FT
7 FT
2
2
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
2
2
2
2
2
2

7-15074
3-15917
8-14173
8-14174
8-14630
3-10166
3-10472
3-15944
3-15407
6-37535
3-11099
3-15776
3-15763
3-10649
3-10649
3-10649
3-10649
3-10649
3-17176
3-17177
3-17173
3-16652
6-39855
6-39856
6-39857
6-39859
6-39860
6-39861
6-39862
6-39864
6-39865
7-15208
3-15573
6-20618
3-10087
3-10079
3-10129
3-10077
3-11821
3-13024
3-10135

DESCRIPTION

Cab Weldment
Right Upper Door Glass
Right Door Assembly
Left Door Assembly
Headliner Assembly
.437 Flat Washer
.437-14 Nyloc Hex Nut
Filter, 2.19 x 3" x 20.88"
Striker Stud & Washer
Air Filter Cover
Wiper Motor
Wiper Arm
Wiper Blade
Window Rubber
Window Rubber, 2 FT
Window Rubber
Window Rubber
Window Rubber
Side Rear Glass
Lower Front Glass
Front Windshield Glass
Rear Sliding Window Assembly
Rear Headliner Insulation
Right Rear Side Headliner Insulation
Left Rear Side Headliner Insulation
Top Rear Panel Insulation
Bottom Center Rear Insulation
Left Rear Bottom Insulation
Bottom Right Rear Insulation
Lower Left Front Insulation
Lower Right Front Insulation
Roof Weldment
Black Plastic Knob
Lifting Ear
.500 Flat Washer
.500 Lock Washer
Hex-Head Bolt, 1/2-13 NC X 1" Long, Grd 5
.312 Lock Washer
Gas Spring Ball Stud
6" Stroke Gas Spring
Machine Screw, #10-24 X 1.00 TH SL

Page 8

05-10324
June 2003

John Deere 4100, 4110 and 4115
A-11170 Replacement Parts

8-14172 Cab Assembly (Continued)
ITEM

QTY

PART NO.

42
43
44
45
46
47
48
49
50
51
52
53
54
55
56

2
2
4
4
4
2
3
4 FT
2
1
1
1
1
1
1

3-10083
3-10308
3-14387
3-10076
3-10220
3-10282
3-10858
3-11264
3-11172
3-10610
3-15952
3-15952
3-10610
3-10610
3-12138

DESCRIPTION
.187 Flat Washer
Nyloc Hex Nut, #10-24 NC
.25-20 NC Nut Sert
.250 Lock Washer
Hex-Head Bolt, 1/4-20 NC X 1" Long, Grd 5
Plastic Elbow
#10 Hose Clamp
Sponge Polyfoam
Heater Hose
Seal Rubber, Clip-on Bubble, 180 Degrees
Seal Rubber, 3/4" OD Bubble, Up TO 1/8" Material
Seal Rubber, 3/4" OD Bubble, Up TO 1/8" Material
Seal Rubber, Clip-on Bubble, 180 Degrees
Seal Rubber, Clip-on Bubble, 180 Degrees
Trim Seal, 7/16 OD Bubble, 1/8 Mat

Page 9

05-10324
June 2003

Page 10

Page 11

John Deere 4100, 4110 and 4115
A-11170 Replacement Parts

Right Door Assembly 8-14173
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18

QTY
1
1
1
3
3
1
4
1
1
1
1
1
1
1
14.3 FT
9.0 FT
6.9 FT
1

PART NO.
7-15075
3-17178
3-17179
3-12692
3-10076
3-15640
3-10106
3-14231
3-10078
3-10147
3-10065
3-11821
3-10077
3-10064
3-15952
3-10649
3-10649
3-15574

DESCRIPTION
Right Door Weldment
Upper Door Glass
Lower Door Glass
Hex-Head Bolt, M6-15 x 1" Long, Gr 8.8
.250 Lock Washer
Latch, Rotary
.250-20 NC X .630 Machine Screw
Knob
.375 Lock Washer
.375-16 NC x 1.00 Hex Head Cap Screw
.375-16 NC Hex Nut
Ball Stud
.312 Lock Washer
.312-18 NC Hex Nut
Trim Seal 90 degree bubble
Window Rubber, Upper Right
Window Rubber, Lower Right
Handle, Exterior

Page 12

05-10324
June 2003

Page 13

John Deere 4100, 4110 and 4115
A-11170 Replacement Parts

Left Door Assembly 8-14174
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18

QTY
1
1
1
1
1
1
1
4
1
1
1
1
3
3
9.0 FT
6.9 FT
14.3 FT
1

PART NO.
7-15076
3-15567
3-17178
3-17179
3-11821
3-10077
3-10064
3-10106
3-10147
3-10078
3-10065
3-14231
3-10076
3-12692
3-10649
3-10649
3-15952
3-15574

DESCRIPTION
Left Door Weldment
Latch, Rotary
Upper Door Glass
Lower Door Glass
Ball Stud
.312 Lock Washer
.312-18 NC Hex Nut
.250-20 NC X .630 Machine Screw
.375-16 NC x 1.00 Hex-Head Cap Screw
.375 Lock Washer
.375-16 NC Hex Nut
Knob
.250 Lock Washer
M6 x 1.00 Hex-Head Cap Screw
Window Rubber, Upper Left
Window Rubber, Lower Left
Seal Rubber, 3/4" OD Bubble, Up to 1/8" Material
Handle, Exterior

Page 14

05-10324
June 2003

Page 15

John Deere 4100, 4110 and 4115
A-11170 Replacement Parts

Headliner Assembly 8-14630
ITEM

QTY

PART NO.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35

1
2
1
1
2
1
1
1
3
1
7
1 FT
1
10
1
1
2
1
4
2
2
1 FT
5 FT
7 FT
2
1
2
2
2
2
1
1
1
1
1

7-15105
3-11202
3-15935
3-16572
3-16672
3-16232
3-16692
3-16033
3-15594
3-16580
3-10858
3-11172
6-37263
3-11812
6-37482
6-36057
3-16677
6-39854
3-10729
3-10099
3-10308
3-11172
3-11172
3-11172
3-15928
3-11149
3-11738
3-16984
3-12637
3-12638
3-16274
3-15432
3-11173
3-11741
6-39858

DESCRIPTION
Headliner weldment
Blower Gasket
Dual Wheel Blower
Heater Core
Heater Core Flange Frame Clip
Dome light, 12V
Heater Temp. Control Valve
Fuse Block
Round Louver
ATO/ATC Fuse, 30 AMP
#10 Hose Clamp
Heater Hose
Wiper & Lights Switch Plate
Self tap Screw, #10 x 6.25
Switch Mounting Plate
Fuse Cover
Rocker Switch Hole Plug
Center Headliner Insulation
Snap Bushing Grommet
Machine Screw, #10-24 NC X 1.50
Nyloc Hex Nut, #10-24 NC
Heater Hose
Heater Hose
Heater Hose
Black Round Louver
Heater Control Assembly Cable
Grommet, 1.125 Dia. MTG Hole
Machine Screw, #6-32 NC X 1.50 RH SL
Hex Nut, #6-32 NC
Washer, #6 Lock
Rocker Switch
Rotary Switch
Blower Switch Knob
Plug, Hole, Plastic, .750 Dia.
Front Headliner Insulation

Page 16

05-10324
June 2003

Page 17

John Deere 4100, 4110 and 4115
A-11170 Replacement Parts

Mount Kit -Common 8-14176
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29

QTY
2
2
1
1
1
3
4
6
2
12
4
4
4
12
4
4
1
4
1
1
3
1
4 FT
1
4
2
1
1
1

PART NO.
6-39310
6-39461
3-17871
3-17872
3-10002
3-10070
3-10077
3-10079
3-10084
3-10087
3-10123
3-10131
3-10220
3-10379
3-13295
3-16635
05-10324
3-16636
8-14232
8-14239
3-11812
6-39863
3-15068
6-42329
3-17278
8-14639
3-17803
7-15661
7-15662

DESCRIPTION
Rear Mount
Rear Mount Seal
Left Floor mat
Right Floor mat
Hex-Head Bolt, 1/4-20 NC X 5/8" Long, Grd 5
Nyloc Hex Nut, .250-20 NC
.312 Hel Spring Lock Washer
.500 Hel Spring Lock Washer
.250 Flat Washer
.500 Flat Washer
Hex-Head Bolt, M8-25 X 1-1/4" Long, Grd 8.8
Hex-Head Bolt, .50-1 3 NC x 3.00, Grade 5
Hex-Head Bolt, 1/4-20 NC X 1" Long, Grd 5
Nyloc Hex Nut, .50-113 NC
Hex-Head Bolt M 12 x 30 x 1.75 C 933 C 10.9
Rubber Mount
Mounting Instructions
Snubbing Washer 1/2"
Heater Hook Up Kit
Rear Seal Panel Asy
Self tap screw
Insulation
Seal Rubber, 3/8" OD Bubble, Up to 1/8" Material
Relay Breaker Mount
U-Bolt, ½-13unc
Dual light wire extension kit
Universal wire breaker relay harness
LH Dual Light Mount
RH Dual Light Mount

Page 18

05-10324
June 2003

Page 19

John Deere 4100, 4110 and 4115
A-11170 Replacement Parts

Replacement Parts List
Mount Kit for 4100
8-14241
ITEM

QTY

PART NO.

DESCRIPTION

1

1

6-42584

Left Front Mount Plate 4100 and 4110

2
3

1
1

6-42585
8-14240

Right Front Mount Plate 4100 and 4110
Hood Panel for 4100 and 4115

Replacement Parts List
Mount Kit for 4110
8-14647
ITEM
1

QTY
1

PART NO.
6-42584

DESCRIPTION
Left Front Mount 4100 and 4110

2
3

1
1

6-42585
8-14649

Right Front Mount 4100 and 4110
Hood Panel for 4110 -ONLY

Replacement Parts List
Mount Kit for 4115
8-14648
ITEM
1

QTY
1

PART NO.
6-42584

2
3

1
1

6-42585
8-14240

DESCRIPTION
Left Front Mount Plate for 4115 -ONLY
Right Front Mount Plate for 4115 -ONLY
Hood Panel for 4100 and 4115

Page 20

05-10324
June 2003

Page 21

Page 22

Page 23

John Deere 4100, 4110 and 4115
A-11170 Replacement Parts

Heater Kit 8-14232
ITEM
1
2
3
4
5
6
7
8
9

QTY
1
2
4
6
8 FT
1
2
1
2

PART NO.
7-11308
3-10282
3-10725
3-10858
3-11172
3-15815
3-13442
3-16823
3-12119

DESCRIPTION
Heater Tee Weldment
90 degrees Plastic Tee
Nylon Wire Ties
# 10 Hose Clamp
Heater Hose
Aluminum Adapter Fitting
# 16 Hose Clamp
O-Ring
3/8-18 NPT TO 5/8 HOSE NIPPLE

Page 24

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Page 25

Page 26

Page 27

Page 28



---

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Format                          : application/pdf
Title                           : JD 4100 SERIES MOUNTING INSTRUCTIONS
Creator                         : CRAIG DULLINGER
Description                     : A-11170
Author                          : CRAIG DULLINGER
Subject                         : A-11170

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