John Deere L1742 Users Manual
L2548 to the manual 6e6996c1-e64c-4a61-aaf7-3c5148b8419b
2015-02-03
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GX20928 I1 Scotts Lawn Tractors L1742, L17.542, L2048 and L2548 OMGX20928 I1 OPERATOR’S MANUAL North American Version Litho in U.S.A. INTRODUCTION Introduction Thank You for Purchasing a Scotts Product We appreciate having you as a customer and wish you many years of safe and satisfied use of your machine. IMPORTANT: Avoid damage! This text is used to tell the operator of actions or conditions that might result in damage to the machine. NOTE: General information is given throughout the manual that may help the operator in the operation or service of the machine. Using Your Operator’s Manual This manual is an important part of your machine and should remain with the machine when you sell it. Reading your operator’s manual will help you and others avoid personal injury or damage to the machine. Information given in this manual will provide the operator with the safest and most effective use of the machine. Knowing how to operate this machine safely and correctly will allow you to train others who may operate this machine. This manual and safety signs on your machine may also be available in other languages (see your John Deere dealer to order). CALIFORNIA Proposition 65 Warning Warning: The Engine Exhaust from g this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Sections in your operator’s manual are placed in a specific order to help you understand all the safety messages and learn the controls so you can operate this machine safely. You can also use this manual to answer any specific operating or servicing questions. A convenient index located at the end of this book will help you to find needed information quickly. The machine shown in this manual may differ slightly from your machine, but will be similar enough to help you understand our instructions. RIGHT-HAND and LEFT-HAND sides are determined by facing in the direction the machine will travel when going forward. When you see a broken line arrow (------>), the item referred to is hidden from view. Before delivering this machine, your dealer performed a predelivery inspection to ensure best performance. Special Messages Your manual contains special messages to bring attention to potential safety concerns, machine damage as well as helpful operating and servicing information. Please read all the information carefully to avoid injury and machine damage. c CAUTION: Avoid injury! This symbol and text highlight potential hazards or death to the operator or bystanders that may occur if the hazards or procedures are ignored. Introduction PRODUCT IDENTIFICATION Product Identification Record Identification Numbers Scotts Lawn Tractors L1742, L17.542, L2048 and L2548 PIN ( 010001- ) If you need to contact an Authorized Service Center for information on servicing, always provide the product model and identification numbers. You will need to locate the model and serial number for the machine and for the engine of your machine and record the information in the spaces provided below. DATE OF PURCHASE: _________________________________________ DEALER NAME: _________________________________________ DEALER PHONE: _________________________________________ B A C MX10531a PRODUCT IDENTIFICATION NUMBER (A): __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ ENGINE SERIAL NUMBER (B): __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ MOWER DECK SERIAL NUMBER (C): __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ Register Your Product and Warranty Online To register your product through the Internet, simply go to www.JohnDeereWarrantyRegistration.com. Completing the information, either online or with the product warranty card, will ensure the customer that their product receives all post sales service and important product information. Product Identification TABLE OF CONTENTS Table of Contents Safety .....................................................................................................................................................................................1 Operating................................................................................................................................................................................9 Replacement Parts ...............................................................................................................................................................27 Service Intervals...................................................................................................................................................................28 Service Lubrication...............................................................................................................................................................30 Service Engine .....................................................................................................................................................................32 Service Transmission ...........................................................................................................................................................39 Service Mower......................................................................................................................................................................40 Service Electrical..................................................................................................................................................................47 Service Miscellaneous..........................................................................................................................................................50 Troubleshooting ....................................................................................................................................................................53 Storage .................................................................................................................................................................................57 Assembly ..............................................................................................................................................................................59 Specifications .......................................................................................................................................................................62 Warranty ...............................................................................................................................................................................64 Index .....................................................................................................................................................................................70 All information, illustrations and specifications in this manual are based on the latest information at the time of publication. The right is reserved to make changes at any time without notice. COPYRIGHT© 2001 Deere & Co. John Deere Worldwide Commercial and Consumer Equipment Division All rights reserved Previous Editions COPYRIGHT© OMGX20928 I1 - English Table of Contents SAFETY WARNING: AVOID SERIOUS INJURY OR DEATH Safety Understanding The Machine Safety Labels Safety Alert Symbol The machine safety labels shown in this section are placed in important areas on your machine to draw attention to potential safety hazards. On your machine safety labels, the words DANGER, WARNING, and CAUTION are used with this safety-alert symbol. DANGER identifies the most serious hazards. The operator’s manual also explains any potential safety hazards whenever necessary in special safety messages that are identified with the word, CAUTION, and the safetyalert symbol. DANGER: ROTATING BLADES CUT OFF ARMS AND LEGS GX20207; MX7692 • Drive up and down slopes, not across. • Avoid sudden turns. • If machine stops going uphill, stop blades and back down slowly. • Keep safety devices (guards, shields, and switches) in place and working. • Remove objects that could be thrown by blades. • Read operator’s manual. • When leaving machine: –Stop engine –Set park brake –Remove key DANGER - CAUTION: POISON GX20207; MX7692 • Do not mow when children or others are around. • Do not mow in reverse. • Look down and behind before and while backing. • Never carry children even with blades off. M128699; MX7686 Picture Note: Located on battery Safety - 1 SAFETY DANGER: ROTATING BLADE • Shield eyes, explosive gases can cause blindness or injury. • No sparks, flames, smoking. • Sulfuric acid can cause blindness or severe burns. • Flush eyes immediately with water. Get medical help fast. • Keep out of reach of children. • Do not tip. • Keep vent caps tight and level. DANGER: ROTATING BLADE-THROWN OBJECTS MX7694; M118610 Picture Note: Located on left side of deck. 42 (3 in 1) shown. • Do not put hands or feet under or into mower when engine is running. WARNING MX7693; M89504 Picture Note: Two on right side of deck. 42 (3 in 1) shown. • Rotating blade. • Do not put hands or feet under or into mower when engine is running. • Thrown objects. MX7683; MX4878 • Before mowing, clear area of objects that may be thrown by blade. • Do not operate mower without discharge chute or entire grass catcher in place. Picture Note: Located on 20 and 25 hp Briggs and Stratton engines. • Read and follow Operating Instructions before running engine. • Gasoline is flammable. Allow engine to cool at least 2 minutes before refueling. • Engines emit carbon monoxide, DO NOT run in enclosed area. Safety - 2 SAFETY Emission Control System Certification Label Operating Safely NOTE: Tampering with emission controls and components by unauthorized personnel may result in severe fines or penalties. Emission controls and components can only be adjusted by EPA and/or CARB authorized service centers. Contact your John Deere Commercial and Consumer Equipment Retailer concerning emission controls and component questions. The presence of an emissions label signifies that the engine has been certified with the United States Environmental Protection Agency (EPA) and/or California Air Resources Board (CARB). MIF The emissions warranty applies only to those engines marketed by John Deere that have been certified by the EPA and/or CARB; and used in the United States and Canada in off-road mobile equipment. • Read, understand and follow all instructions in the manual, on the machine and on the safety video before starting. • Only allow responsible adults, who are familiar with the instructions to operate the machine. Emission Compliance Period If your engine has the emission compliance category listed on the emission control system certification or air index label, this indicates the number of operating hours for which the engine has been certified to meet EPA and/or CARB emission requirements. The following table provides the engine compliance period in hours associated with the category found on the certification label. Agency Category Hours EPA C 250 EPA B 500 EPA A 1000 CARB Moderate 125 CARB Intermediate 250 CARB Extended 500 • Inspect machine before you operate. Be sure hardware is tight. Repair or replace damaged, badly worn, or missing parts. Be sure guards and shields are in good condition and fastened in place. Make any necessary adjustments before you operate. • Do not operate mower without discharge chute or entire grass catcher in place. • Check brake action before you operate. Adjust or service brakes as necessary. • Stop machine if anyone enters the area. • If you hit an object, stop the machine and inspect it. Make repairs before you operate. Keep machine and attachments properly maintained and in good working order. • Be aware of the mower discharge direction and make sure that no one is in the path of the discharge direction. • Do not leave machine unattended when it is running. • Only operate during daylight or with good artificial light. • Be careful of traffic when operating near or crossing roadways. Certification Your mower has been certified by an independent laboratory for compliance with American National Standard B-71.1, “Safety Specifications” for Power Lawn Mowers, Lawn and Garden Tractors, and Lawn Tractors. • Do not wear radio or music headphones while operating the machine. Safe operation requires your full attention. • Older adults are involved in a large percentage of riding mower accidents involving injury. These operators should evaluate their ability to operate a mower safely enough to protect the operator and others from serious injury. Safety - 3 SAFETY Checking Mowing Area Rotating Blades are Dangerous HELP PREVENT SERIOUS OR FATAL ACCIDENTS: • Clear mowing area of objects that might be thrown. Keep people and pets out of mowing area. • Study mowing area. Set up a safe mowing pattern. Do not mow where traction or stability is doubtful. • Rotating blades can cut off arms and legs, and throw objects. Failure to observe safety instructions could result in serious injury or death. • Test drive area with mower lowered but not running. Slow down when you travel over rough ground. • Keep hands, feet and clothing away from mower deck when engine is running. Parking Safely • Be alert at all times, drive forward carefully. People, especially children can move quickly into the mowing area before you know it. • Before backing up, stop mower blades or attachments and look down and behind the machine carefully, especially for children. 1. Stop machine on a level surface, not on a slope. 2. Disengage mower blades. 3. Lower attachments to the ground. • Do not mow in reverse. 4. Lock the park brake. • Shut off blades when you are not mowing. 5. Stop the engine. 6. Remove the key. • Do not operate machine if you are under the influence of drugs or alcohol. 7. Wait for engine and all moving parts to stop before you leave the operator’s seat. • Park machine safely before inspecting, removing, or unplugging mower or bagger. PROTECT CHILDREN: • Tragic accidents can occur if the operator is not alert to the presence of children. Keep children out of the mowing area and under the watchful care of another responsible Safety - 4 SAFETY adult. attachments. Remove weights when not required. • Never assume that children will remain where you last saw them. Children are attracted to mowing activity, stay alert to the presence of children. • • Keep children indoors when you are mowing. Turn the machine off if a child enters the mowing area. • Use extra care when you come to blind corners, shrubs, trees, or other objects that may block your vision. • Do not let children or an untrained person operate the machine. • Do not carry or let children ride on any attachment or machine even with the blades off. Do not tow children in a cart or trailer. Drive up and down a hill - not across. • Do not stop when going up hill or down hill. If machine stops going up hill, disengage mower blades and back down slowly. • Mowing when grass is wet can cause reduced traction and sliding. • Do not try to stabilize the machine by putting your foot on the ground. Keep Riders Off Avoid Tipping MIF • Only allow the operator on the machine. Keep riders off. • Riders on the machine or attachment may be struck by foreign objects or thrown off the machine causing serious injury. • Slopes are a major factor related to loss-of-control and tip-over accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it. • Riders obstruct the operator’s view resulting in the machine being operated in an unsafe manner. • Keep all movement on slopes slow and gradual. Do not make sudden changes in speed or direction. Towing Loads Safely • Slow down before you make a sharp turn or operate on a slope. Choose a low gear or speed so that you will not have to stop or shift while on the slope. • Limit loads to those you can safely control. Use only approved hitches when pulling loads or using heavy equipment. Use counterweights or wheel weights as required in this manual or your attachment manual. • Do not turn on slopes unless necessary. Turn slowly and turn downhill. Do not shift to neutral and coast downhill. • Do not tow children in a cart or trailer. • Stay alert for holes and other hidden hazards in the terrain. Uneven terrain could overturn the machine. Tall grass can hide obstacles. • Travel slowly and allow extra distance to stop. • • Tow only with a machine that has a hitch designed for towing. Do not attach towed equipment except at the hitch point. • Follow the manufacturer’s recommendation for weight limits for towed equipment and towing on slopes. Keep away from drop-offs, ditches and embankments. • Use extra care with grass catchers or other attachments. These can change the stability of the machine. Do not use grass catcher on steep slopes. • Use recommended weights for added stability when operating on slopes or using front or rear mounted • On slopes, the weight of towed equipment may cause loss of traction and loss of control. Safety - 5 SAFETY Wear Appropriate Clothing Practice Safe Maintenance • Wear close fitting clothing and safety equipment appropriate for the job. • Understand service procedure before doing work. Keep area clean and dry. • Always wear safety goggles or safety glasses with side shields when operating the mower. • Never lubricate, service, or adjust machine while it is moving. Keep safety devices in place and in working condition. Keep hardware tight. • Wear a suitable protective device such as earplugs. Loud noise can cause impairment or loss of hearing. • Do not wear radio or music headphones. Safe service and operation requires your full attention. • Keep hands, feet, clothing, jewelry, and long hair away from any moving parts, to prevent them from getting caught. • Lower attachments to the ground before servicing machine. Disengage all power and stop the engine. Lock park brake and remove the key. Let machine cool. Driving Safely on Public Roads • Disconnect battery or remove spark plug wire before making any repairs. Avoid personal injury or death resulting from a collision with another vehicle on public roads: • Keep all nuts and bolts tightened, especially blade attachment bolts. • Securely support any machine elements that must be raised for service work. • Never run engine unless park brake is locked. • Keep all parts in good condition and properly installed. Fix damage immediately. Replace worn or broken parts. Replace all worn or damaged safety and instruction decals. • To prevent fires, remove any buildup of grease, oil, or debris from the machine, especially the engine compartment. • Use safety lights and devices. Slow moving machines when driven on public roads are hard to see, especially at night. • Whenever driving on public roads, use flashing warning lights and turn signals according to local regulations. Extra flashing warning lights may need to be installed. • Charge battery in an open, well-ventilated area, away from sparks. Unplug battery charger before connecting or disconnecting from the battery. Use insulated tools. • Do not modify machine or safety devices. Unauthorized modifications may impair its function and safety. • Do not wear radio or music headphones while servicing the machine. Safe service requires your full attention. Safety - 6 SAFETY Prevent Fires • Check tires for low pressure, cuts, bubbles, damaged rims or missing lug bolts and nuts. Handling Fuel Safely Fuel and fuel vapors are highly flammable: • Never remove fuel cap, or add fuel with engine running or hot. Allow engine to cool for several minutes. • Never store equipment with fuel in the tank inside a building where fumes may reach an open flame or spark. • Allow engine to cool before storing in any enclosure. • To reduce fire hazard, keep engine free of grass, leaves, or excessive grease. • Do not refuel machine while you smoke, when machine is near an open flame or sparks, or when engine is running. stop engine and allow to cool before filling. • Never remove the fuel cap or add fuel with the engine running. Tire Safety • Never fill fuel tank or drain fuel from a machine in an enclosed area. Fill fuel tank outdoors. • Prevent fires. Clean up spilled fuel immediately. • Do not store machine with fuel in tank in a building where fumes may reach an open flame or spark. • Prevent fire and explosion caused by static electric discharge. Use only non-metal, portable fuel containers approved by the Underwriter’s Laboratory (U.L.) or the American Society for Testing & Materials (ASTM). If using a funnel, make sure it is plastic and has no screen or filter. Explosive separation of a tire and rim parts can cause serious injury or death: • Do not attempt to mount a tire without the proper equipment and experience to perform the job. • Always maintain the correct tire pressure. Do not inflate the tires above the recommended pressure. Never weld or heat a wheel and tire assembly. The heat can cause an increase in air pressure resulting in a tire explosion. Welding can structurally weaken or deform the wheel. • When inflating tires, use a clip-on chuck and extension hose long enough to allow you to stand to one side and NOT in front of or over the tire assembly. • Static electric discharge can ignite gasoline vapors in an ungrounded fuel container. Remove the fuel container from the bed of a vehicle or the trunk of a car and place on the Safety - 7 SAFETY ground away from the vehicle before filling. Keep nozzle in contact with container opening while filling. • When practical, remove equipment from trailers or truck beds and refuel them on the ground. If this is not possible, use a portable, plastic fuel container to refuel equipment on a truck bed or trailer. • For gasoline engines, do not use gas with methanol. Methanol is harmful to your health and to the environment. Handling Waste Product and Chemicals Waste products, such as, used oil, fuel, coolant, brake fluid, and batteries, can harm the environment and people: • Do not use beverage containers for waste fluids someone may drink from them. • See your local Recycling Center or John Deere dealer to learn how to recycle or get rid of waste products. • A Material Safety Data Sheet (MSDS) provides specific details on chemical products: physical and health hazards, safety procedures, and emergency response techniques. The seller of the chemical products used with your machine is responsible for providing the MSDS for that product. Safety - 8 OPERATING F - Reverse Implement Option Switch Operating Daily Operating Checklist ❏ Test safety systems. ❏ Check tire pressure. ❏ Check fuel level. ❏ Check engine oil level. ❏ Remove grass and debris from machine. ❏ Clean air intake screen. ❏ Check area below machine for leaks. D E Avoid Damage to Plastic and Painted Surfaces • C B A F G Do not wipe plastic parts unless rinsed first. MX10501 • Insect repellent spray may damage plastic and painted surfaces. Do not spray insect repellent near machine. • Be careful not to spill fuel on machine. Fuel may damage surface. Wipe up spilled fuel immediately. • Prolonged exposure to sunlight will damage the hood surface. Picture Note: Console on Models L2048 and L2548 A B C D E F G - Throttle Lever - Choke Lever - Service Reminder/Hour Meter - Electric PTO Switch - Cruise Control Lever - Key Switch - Reverse Implement Option Switch Operator Station Controls A B C A B D E F MX7694 A - Park Brake Lock Lever B - Brake/Clutch Pedal MX7697 Picture Note: Console on Models L1742 and L17.542; Model L17.542 shown. A B C D - Throttle/Choke Lever - Service Reminder/Hour Meter - Mechanical PTO Lever - Cruise Control Lever (On Model L17.542 Only); Storage Retainer (On Model L1742) E - Key Switch Operating - 9 OPERATING A B A MX7696 Picture Note: Automatic/Foot Control Models Only MX7698 A - Seat Adjustment Lever A - Forward Travel Pedal B - Reverse Travel Pedal Miscellaneous Controls A A MX10503 MX10513 Picture Note: Gear Model Only A - Mower Deck Leveling Bracket A - Transmission Shift Lever A A B MX7695 MX7695 A - Attachment Lift Lever B - Mower Deck Height Reminder Tab A - Fuel Level Window Operating - 10 OPERATING A A MX10524 MX7691 A - Glove Storage Pocket A - Free-Wheeling Lever (Foot Control Models) Adjusting Seat A MX7696 A A - Power Port (On models 2048 and 2548 Only) MX7698 1. Sit in seat. Miscellaneous Accessories 2. Lift up on bracket (A). 3. Lean forward and slide seat forward or rearward to desired position. Do not lean back on seat to push rearward. A 4. Release bracket to lock in position. Adjusting Cutting Height A Cutting height can be adjusted from approximately 25–100 mm (1–4 in.). When mower deck is in transport position, cutting height is approximately 100 mm (4 in.). MX7694 A - Front and Rear CargO Mount System™ Mower Setting Approximate Cutting Height 1 25 mm (1 in.) – 38 mm (1 1/2 in.) 2 50 mm (2 in.) – 65 mm (2 1/2 in.) Operating - 11 OPERATING Mower Setting Approximate Cutting Height 3 75 mm (3 in.) – 90 mm (3 1/2 in.) 4 (Transport) 100 mm (4 in.) NOTE: Bottom of wheels should be approximately 3-13 mm (1/8-1/2 in.) from the ground. A C A B B MX10509 4. Check mower wheel position. Remove bolt (A), bushing (B), and nut (C) and move mower wheels to proper hole. MX7695 1. Put attachment lift lever (A) into the slot adjacent to desired cutting height. A • Slide the height reminder tab (B) to the desired cutting height for the next time you mow. B 2. Adjust mower deck wheels. C Adjusting Mower Deck Wheels D c CAUTION: Avoid injury! Rotating blades are dangerous. Before adjusting or servicing mower: • Disconnect spark plug wire(s) to prevent engine from starting accidently. • Always wear gloves when handling mower blades or working near blades. IMPORTANT: Avoid damage! The mower deck can be damaged if mower wheels are adjusted wrong: • Wheels must not ride on ground supporting mower weight. • Check wheel adjustment each time cutting height is changed. M92897 mif A B C D - 38 mm (1.5-In.) - 51 mm (2-In.) - 64 mm (2.5-In.) - 76 mm (3-In.) and above 5. Install bolts, bushings and nuts to lock wheels in position. Tighten nuts to 34 N•m (25 lb-ft). Checking Mower Level c CAUTION: Avoid injury! Rotating blades are dangerous. Before adjusting or servicing mower: 1. Park machine safely. (See Parking Safely in the SAFETY section.) • Disconnect spark plug wire(s) to prevent engine from starting accidently. 2. Inflate tires to the correct pressure. • Always wear gloves when handling mower blades or working near blades. 3. Lower mower deck to the desired mowing position. NOTE: Mower wheels should not contact the ground when leveling the deck. Operating - 12 OPERATING 1. Park machine safely. (See Parking Safely in the SAFETY section.) E 2. Inflate tires to the correct pressure. 3. Move mower lift handle to preferred cutting height. 4. Measure mower level (side-to-side). B MX4896a a. Turn right blade (E) so blade tip points straight forward. b. Measure from blade tip to the surface. Take measurement for both blades. A MX4871 Picture Note: A convenient leveling gauge (A) (AM130907) is available from your John Deere dealer. The front blade tip must be 3–6 mm (1/8 -1/4 in.) lower than rear blade tip. c. Adjust mower level, if necessary. a. Position mower blades as follows and measure from each outside blade tip (B) to the level surface. Adjusting Mower Level c CAUTION: Avoid injury! Rotating blades are dangerous. Before adjusting or servicing mower: • Disconnect spark plug wire(s) to prevent engine from starting accidently. C • Always wear gloves when handling mower blades or working near blades. D NOTE: Mower wheels should not contact the ground when leveling the deck. MX4896 Picture Note: 42 (3 in 1) shown. 1. Make sure machine is on a flat level surface. 2. Raise mower deck to highest position. b. Turn left blade (C) as shown. Hold drive belt and turn right blade (D) as shown. Take measurement for both blades. The difference between blade measurements must not be more than 3 mm (1/8 in.). c. Adjust mower level, if necessary. 5. Measure mower level (front-to-rear). Operating - 13 OPERATING E D C C MX7674 A B 8. Loosen leveling nut (D), one on each side, and make sure bolts and leveling brackets (E) slide freely in slots. 9. Raise lift handle to highest position and then lower back down to 25 mm (1 in.) cutting height to position the deck and brackets. 10.Apply slight pressure on leveling brackets (E), one on each side, by pulling down to remove slack in linkage. Tighten nuts (D), one on each side, to 55 N•m (40 ft-lbs). 11.Turn adjusting nut (C) on front draft arm clockwise until deck begins to raise off wood blocks. 12.On 48 (3 in 1): Put lift lever in the lowest position and install mower drive belt on engine drive sheave. 13.Set preferred cutting height. MX7674; MX7674b Picture Note: 42 (3 in 1) used for illustration. 14.Check front-to-rear mower level again and adjust if necessary. 3. Place a straight 2x4 piece of wood (A) or a 38 mm (1.5 in.) thick block under the edge (B) of each side of mower deck. • Shims can be added, on both sides, between block of wood and mower deck edge to obtain a specific deck height, if desired. C 4. Put mower lift handle in the lowest position, bringing deck down onto blocks. 5. Check that blocks are positioned under each edge. Make sure blocks do not interfere with gage wheels. 6. Check that there is no tension on the front draft arm. If necessary, loosen adjusting nut (C) on front draft arm so front of deck rests on wood blocks. 7. On 48 (3 in 1) deck: Remove mower drive belt from the engine drive sheave to release belt tension. MX10529 Picture Note: 42 (3 in 1) shown. • Turn front adjusting nut (C) clockwise to raise front of mower deck or counterclockwise to lower front of mower deck. Operating - 14 OPERATING Testing Safety Systems A MX7694 3. Unlock the park brake (A). c CAUTION: Avoid injury! Engine exhaust fumes contain carbon monoxide and can cause 4. Try to start engine. Result: Engine must not start. If engine starts, there is a problem with your safety interlock circuit. serious illness or death. Move the vehicle to an outside area before running the engine. Testing Park Brake Do not run an engine in an enclosed area without adequate ventilation. 1. Park machine safely. (See Parking Safely in the SAFETY Section.) • Connect a pipe extension to the engine exhaust pipe to direct the exhaust fumes out of the area. A • Allow fresh outside air into the work area to clear the exhaust fumes out. Use the following checkout procedure to check for normal operation of machine. If there is a malfunction during one of these procedures, Do not operate machine. See your John Deere dealer for service. Perform these tests in a clear open area. Keep bystanders away. Testing Park Brake Switch 1. Park machine safely. (See Parking Safely in the SAFETY Section.) 2. Sit on seat. MX7694 2. Lock the park brake (A). 3. Put transmission in neutral. Engage free-wheeling lever on units with an automatic transmission. 4. Try to push machine manually. Result: Park brake must prevent machine from moving. If machine moves, parking brake needs to be adjusted. Testing PTO Switch 1. Park machine safely. (See Parking Safely in the SAFETY Section.) 2. Sit on seat. Operating - 15 OPERATING e. Raise up off seat. Do not get off tractor. Result: Engine and mower blades should begin to stop. If engine and mower blades do not begin to stop, there is a problem with your safety interlock circuit. B A 3. Second test: C B C MX10501; MX7697 3. Lock the park brake (A). MX7697 4. Engage PTO: • On models 2048 and 2548: Pull PTO switch (B) up. • On all other models: Push PTO lever (C) forward. 5. Try to start engine. Picture Note: Machine with mechanical PTO shown. a. Disengage PTO (C). b. Start engine. Result: Engine must not start. If engine starts, there is a problem with your safety interlock circuit. c. Unlock park brake and release brake pedal (B). d. Raise up off seat. Do not get off tractor. Testing Seat Switch Result: Engine should begin to stop. If engine does not begin to stop, there is a problem with your safety interlock circuit. 1. Park machine safely. (See Parking Safely in the SAFETY Section.) 4. Third test: 2. First test: a. Start engine. A C B C MX7697 Picture Note: Machine with mechanical PTO shown. MX7697 Picture Note: Machine with mechanical PTO shown. b. Start engine. b. Move throttle lever (A) up to maximum engine speed. c. Unlock park brake and release brake pedal (B). d. Engage PTO (C). a. Disengage PTO (C). c. Lock park brake. d. Raise up off seat. Do not get off tractor. Result: Engine should continue to run. If engine stops, Operating - 16 OPERATING there is a problem with your safety interlock circuit. 2. Pull park brake lever (B) up to lock park brake. 3. Release brake pedal. Pedal should stay down and park brake lever should stay locked. Testing Reverse Implement Option (RIO) Unlocking park brake: 1. Park machine safely. (See Parking Safely in the SAFETY section.) 1. Push and hold brake pedal down. 2. Push park brake lever down to unlock park brake. 2. Start engine. 3. Release brake pedal. 3. Engage PTO to start attachment. c CAUTION: Avoid injury! Rotating blades are dangerous. Children or bystanders may be Using the Fuel Gauge injured by runover and rotating blades. Before backing up, carefully check the area around the machine. 4. Look behind the vehicle to be sure there are no bystanders. A 5. Begin reverse travel by depressing reverse foot pedal for automatic transmission or moving gear shift lever to R (reverse) position for gear transmission. Result: Mower and engine should stop operation. If mower or engine continues to operate as tractor begins travel in reverse, do not continue to operate mower. MX7695 Check fuel level at fuel window (A). Using the Park Brake c CAUTION: Avoid injury! Children or bystanders may attempt to move or operate an unattended machine. Using the Service Reminder NOTE: Service hours will continue to run and service intervals will be wrong if key is not returned to STOP position. Always lock the park brake and remove the key before leaving the machine unattended. C B Locking park brake: A B A MX7697 MX7694 1. Push and hold brake pedal (A) down. • The service reminder (A) shows the number of hours the engine has run and will indicate that service is necessary for the engine (B) or the mower (C). Follow the service timetable on the maintenance schedule located under the seat and the SERVICE INTERVALS section. • Turn the key to STOP position when not using the machine. The hours will continue to increase if the key is Operating - 17 OPERATING left in the on or run position but, will automatically shut off after two hours. Starting the Engine c CAUTION: Avoid injury! Engine exhaust fumes contain carbon monoxide and can cause the choke position. • If engine is warm: Move throttle lever to the halfspeed position. IMPORTANT: Avoid damage! Starter may be damaged if starter is operated for more than 20 seconds at a time: • Wait two minutes before trying again if engine does not start. serious illness or death. Move the vehicle to an outside area before running the engine. E Do not run an engine in an enclosed area without adequate ventilation. • Connect a pipe extension to the engine exhaust pipe to direct the exhaust fumes out of the area. D • Allow fresh outside air into the work area to clear the exhaust fumes out. 1. Sit in seat. M94336a 2. Disengage mower blades. 6. Turn key to start position (D) for no more than five seconds. 3. Lock the park brake. 4. Put transmission in neutral. 7. Release key to run position (E) when engine starts and on models 2048 and 2548, gradually move choke lever down to the off position. 5. Check starting conditions: A • B If engine does not start, wait 10 seconds. • Turn key to start position again for no longer than 5 seconds. • Repeat procedure if necessary. IMPORTANT: Avoid damage! Unnecessary engine idling may cause engine damage. Excessive idling can cause engine overheating, carbon build-up, and poor performance. C 8. Let engine run at half-speed position for a couple of minutes to warm-up before operating machine. Idling Engine MX10501; MX7697 • If engine is cold: IMPORTANT: Avoid damage! Unnecessary engine idling may cause engine damage. Excessive idling can cause engine overheating, carbon build-up, and poor performance. On Models 2048 and 2548, move throttle lever (A) to the half-speed position and move choke lever (B) up to the choke position. On all other Models, move throttle/choke lever (C) up to Operating - 18 OPERATING A B M94336a MX10526 Picture Note: Model 17.542 used for photo purposes. 2. Turn key to STOP position (B). Engine will stop and headlights will turn off. 3. Remove key. Engine is air cooled and needs a large volume of air to keep cool. Keep air intake screen (A) on top of engine clean. 4. Lock the park brake. Using Headlights Stopping the Engine B C A A D M94336a MX7697 Picture Note: Model 17.542 used for photo purposes. 1. Move throttle lever (A) to slow position and let engine run at low throttle a few seconds. A B C D - STOP Position - Headlights On Position - Run Position - Start Position Engine Off NOTE: Headlights will drain the battery rapidly if key switch is left in headlights on position (B) with the engine off. • To turn headlights on, turn key switch to headlights on position (B). • To turn headlights off, turn key switch to STOP position (A). Engine On • To turn headlights on, start engine, then turn key switch from run position (C) to headlights on position (B). Operating - 19 OPERATING • To turn headlights off, turn key switch from headlights on position (B) to run position (C). Travel in Reverse C Using Travel Controls on Gear Transmission A c CAUTION: Avoid injury! Children or bystanders may be injured by runover and rotating blades. Before traveling forward or rearward: • Carefully check the area around the machine. • Disengage the mower before backing up. MX7697 1. Push brake/clutch pedal (A) all the way down. IMPORTANT: Avoid damage! Stop machine movement before shifting between reverse and forward to prevent transmission damage. NOTE: Any operating attachment and the engine will stop as the gear shift lever is moved to R (reverse) with attachment engaged. 2. Pull PTO lever (C) back to the off position to disengage attachment. Travel Forward 3. Look behind the machine to be sure there are no bystanders nearby. A B MX7694 1. Push brake/clutch pedal (A) all the way down to stop machine. MX10503 4. Move shift lever (B) to R (reverse) position. 5. Release brake/clutch pedal slowly. Emergency Stopping B Push down brake/clutch pedal. MX10502 2. Move transmission shift lever (B) to desired travel speed. 3. Release brake/clutch pedal slowly. Operating - 20 OPERATING Using Travel Controls on Automatic Transmission C c CAUTION: Avoid injury! Children or bystanders may be injured by runover and rotating blades. Before traveling forward or rearward: • Carefully check the area around the machine. • Disengage the mower before backing up. Travel Forward MX10501 • On models with electric PTO, push PTO switch (C) down to the off position. 2. Look behind the machine to be sure there are no bystanders nearby. A D MX7696 • Push down the forward travel pedal (A). Travel in Reverse NOTE: Any operating attachment and the engine will stop as the reverse foot pedal is depressed with attachment engaged. 1. Disengage attachment: MX10530 3. Touch the reverse travel pedal (D) with front of foot and slide foot over pedal from front to rear. Emergency Stopping • Push down brake pedal. Using The Reverse Implement Option (RIO) B c CAUTION: Avoid injury! Rotating blades are dangerous. Children or bystanders may be injured by runover and rotating blades. Before backing up, carefully check the area around the machine. MX7697 • On models with mechanical PTO, pull PTO lever (B) back to the off position. NOTE: Backing up while the mower is engaged is strongly discouraged. The Reverse Implement Option should be used only when operating another attachment or when the operator deems it necessary to reposition the machine with the mower engaged. Operating - 21 OPERATING 1. Stop forward travel. Engage Cruise Control 2. Look behind the machine to be sure there are no bystanders. A A MX7696 MX7697 Picture Note: Model 17.542 shown. 1. Push forward pedal down until you reach desired travel speed. 3. Push and hold in the reverse implement switch (A) while depressing reverse foot pedal slightly for automatic transmission or moving the gear shift lever to the R (reverse) position for gear transmission. 2. Pull lever (A) up and release forward pedal to lock the cruise control. NOTE: If the engine and mower stop while repositioning the machine, return the PTO lever/switch to the off position. Start engine and engage mower. Begin again with Step 2. • Depress brake pedal, tap on forward pedal or push cruise control lever down to the off position. 4. Release the reverse implement switch and reposition the machine as the machine begins to move rearward. Using Mower Lift Lever Disengage Cruise Control 5. Resume forward travel. The mower should continue operating. A 6. Repeat procedure to position the machine again. B Using Cruise Control (On Models 17.542, 2048 and 2548 Only) c CAUTION: Avoid injury! Do not use cruise control when going down hills. Machine speed will increase. Operate machine in a large, open area to learn how the cruise control works. Use cruise control when you want to maintain travel speed without having to hold the forward travel pedal down. Cruise control operates only for forward travel. MX7695 Transporting or Getting On and Off Machine • Pull lift lever (A) all the way back to transport position or 100 mm (4 in.) cutting height. Mowing • Push attachment lift lever (A) forward into the slot adjacent to the desired cutting height. • Slide the mower deck height reminder tab (B) to the desired cutting height for the next time you mow. Operating - 22 OPERATING Using Mower Pushing Machine c CAUTION: Avoid injury! Stay clear of rotating drivelines: c CAUTION: Avoid injury! With the free-wheeling valve open, the machine will have unrestricted motion. • Entanglement in rotating driveline can cause serious injury or death. • • The machine may free-wheel out of control if the free-wheeling valve is opened with the machine on an incline. Wear close fitting clothing. • Stop the engine and be sure PTO driveline is stopped before getting near it. • Make sure that all shields are installed and used properly. • Park the machine on a level surface before opening the free-wheeling valve. 1. Start engine and run at half speed for a couple of minutes to warm up. IMPORTANT: Avoid damage! Transmission damage may occur if the machine is towed or moved incorrectly: 2. Lower mower to desired cutting height position. • Move unit by hand only. 3. Engage mower. • Do not use another vehicle to move unit. • Do not tow unit. C 1. Unlock the park brake. A 2. Put transmission in N (neutral). B A MX10501; MX7697 • MX7691 On models with electric PTO: Pull PTO switch (A) up. • On models with mechanical PTO: Push PTO lever (B) forward. 4. Push throttle lever (C) up to the full throttle position. NOTE: The mower and engine will stop as the reverse foot pedal is depressed for Automatic Transmission or when the gear shift lever is moved to the R (reverse) position for Gear Transmission with mower engaged. 5. Disengage mower blades before moving in reverse. • Tractors with mechanical PTO: Pull PTO lever back. • Tractors with electric PTO: Push PTO switch down. 3. On Automatic Models: Pull out on free-wheeling lever (A). 4. Push machine to desired location. IMPORTANT: Avoid damage! The transmission might be damaged if the free-wheeling lever is not pushed back in completely before attempting to start the engine. Do not start or operate the machine with the free-wheeling lever pulled out. 5. On Automatic Models: Push free-wheeling lever back in. Operating - 23 OPERATING Unplugging Mower or Optional Bagger 5. Turn off machine and remove key. c CAUTION: Avoid injury! Rotating blades are dangerous: 6. Fasten lawn tractor to trailer with heavy-duty straps, chains, or cables. Both front and rear straps must be directed down and outward from tractor. 7. Strap down hood. • Park the machine safely and lock the park brake before getting off the seat. • Turn the mower off. Using Mulch Cover • Stop the engine. c CAUTION: Avoid injury! Rotating blades are dangerous. Before adjusting or servicing Before getting off the seat: 1. Stop machine. 2. Disengage mower blades. mower: 3. Move throttle lever to slow position. • Disconnect spark plug wire(s) to prevent engine from starting accidently. 4. Lower mower to the ground. • Always wear gloves when handling mower blades or working near blades. 5. Lock the park brake. 6. Stop the engine. Side Discharge 7. Remove the key. 1. Disconnect hooks from slot and/or wheel brackets and remove mulch cover when side discharge is preferred. 8. Wait for all moving parts to stop. 2. Make sure the correct blades are installed for maximum side discharge operation. Transporting Machine on Trailer Mulching Be sure trailer has all the necessary lights and signs required by law. A c CAUTION: Avoid injury! Use extra care when loading or unloading the machine onto a trailer B or truck. • Park trailer on a level surface. • Use of a trailer with sides is recommended. • Keep wheels away from drop-offs and edges. • Back slowly and in a straight line. MX10441 IMPORTANT: Avoid damage! Transmission damage may occur if the machine is towed or moved incorrectly: • Move unit by hand only. • Do not use another vehicle to move unit. • Do not tow unit. Picture Note: 48 (3 in 1) used for illustration. 1. Raise discharge chute (A) and metal deflector (B). 1. Park trailer on level surface. 2. Drive machine onto heavy-duty trailer. 3. Lower mower to trailer deck. 4. Lock park brake. Operating - 24 OPERATING D A C E F MX7696 An electric power port (A) can be used for accessories. See your Authorized Service Center. Using CargO Mount System™ G A H MX10440; MX8868 2. Install mulch cover (C) onto mower deck (D). Mulch cover lip (E) must be seated in mower deck groove. 3. Hook mulch cover to mower deck: • 48 (3 in 1), wheel bracket grooves (F). • 42 (3 in 1), slot (G) on left side and wheel bracket hole (H). A 4. Lower discharge chute and metal deflector. MX7694 5. Make sure the correct blades are installed for maximum mulching operation. Using the Power Port (Models 2048 and 2548 Only) c CAUTION: Avoid injury! Safe operation requires your full attention. Do not wear radio or music A - Front and Rear CargO Mount System™ The front and rear CargO Mount System™ brackets (A) can be used for easy attachment of selected optional equipment. Use John Deere approved optional equipment only. See your Authorized Service Center for approved optional equipment. headphones while operating machine. Operating - 25 OPERATING Using Storage Accessories grass bagger. • Install rear weights when using the snow blade or snowblower. • Remove weights when not required. A Using Tire Chains Tire chains are recommended for use with snowblower and snow blade. See your Authorized Service Center for tire chains. MX10524 Mowing Tips A - Glove Storage Pocket The following recommendations will produce the best lawn cut quality and appearance: • Use the storage pocket (A) for small items such as gloves. • Keep mower blades sharp. Dull blades will tear grass; tips of grass will then turn brown. • Cutting grass too short may kill grass and let weeds grow easily. B • Adjust cutting height to remove only 1/3 of the grass at a time. • Mow grass often. Short grass clippings will decay quickly. MX10528 • On Models Without Cruise Control: Use the storage retainer (B) to hold an electronic device such as garage door opener. • Mow with engine at full throttle. • Adjust travel speed to match mowing conditions: • Travel at slow speed when you mow thick, tall grass, make sharp turns, trim around objects, or when mulching. • Travel at moderate speed when you mow thin grass. • Use a different mowing pattern each time you mow. Overlap mowing paths 50 to 100 mm (2 to 4 in). • Drive over ridges and through shallow ditches straighton, not at an angle. Using Weights c CAUTION: Avoid injury! The machine may become unstable when operating on slopes and/or with some attachments. Use front weights or rear weights to improve stability when operating on slopes or using attachments. • A thick layer of mulched leaves can prevent sunlight from getting to grass and smother it. Taller grass heights allow mulched leaves to dispense easier in lawn. Mulch leaves several times if needed. • Use a thatcher in late spring or summer to pull up dead grass and aerate ground. Remove weights when not required. NOTE: See your Authorized Service Center for recommended weights. • Install front weights for added stability and steering control when you use equipment such as the rear-mounted Operating - 26 REPLACEMENT PARTS Replacement Parts Service Literature ITEM If you would like a copy of the Parts Catalog or Technical Manual for this machine call: Oil Filter: • U.S. & Canada: 1-800-522-7448. • All Other Regions: Your John Deere dealer. Parts We recommend John Deere quality parts and lubricants, available at your John Deere dealer. Part numbers may change, use part numbers listed below when you order. If a number changes, your dealer will have the latest number. When you order parts, your John Deere dealer needs your machine serial number and engine serial number. These are the numbers that you recorded in the Product Identification section of this manual. • 17 hp N/A • 17.5 hp AM125424 • 20 & 25 hp LG492932S Battery AM123101 Spark Plug M78543 (Champion RC12YC) Headlight Bulb AD2062R Belts, Mower Drive: • 42 (3 in 1) Deck GX20072 • 48 (3 in1) Deck GX20305 Blades, 42 (3 in1) Deck: • Standard GX20249 • Bagging GX20433 Blades, 48 (3 in1) Deck: Part Numbers ITEM PART NUMBER PART NUMBER Home Maintenance Kit: • 1742 LG241 • 17.542 LG242 • 2048 & 2548 LG243 • Standard GX20250 • Bagging GX20434 • Mulching GX20819 (Part numbers are subject to change without notice. Part Numbers may be different outside the U.S.A.) Air Cleaner Element (Foam): • 17 hp LG274874 • 17.5 hp M131303 • 20 & 25 hp LG273638S Air Cleaner Element (Paper): • 17 hp LG695547 • 17.5 hp M145944 • 20 & 25 hp LG499486S Fuel Filter: • 17 hp LG394358 • 17.5 hp AM107314 • 20 & 25 hp LG691035 Replacement Parts - 27 SERVICE INTERVALS Service Intervals Servicing Your Machine IMPORTANT: Avoid damage! Operating in extreme conditions may require more frequent service intervals: • Engine components may become dirty or plugged when operating in extreme heat, dust or other severe conditions. • Engine oil and spark plugs may lose efficiency if machine is operated constantly at slow or low engine speeds or with frequent short trips. Please use the following timetables and the maintenance schedule located under the seat to perform routine maintenance on your machine. • Clean mower deck. • Level mower deck. • On 42 (3 in 1): Check and adjust mower deck belt tension. • On 42 (3 in 1): Check and adjust mower deck spindle brakes. • Lubricate front axle pivot. • Lubricate front wheel spindles and wheel bearings. Every 50 Hours • Lubricate pivot points and seat with general all-purpose spray lubricant. (See Lubricating Pivot Points and Lubricating Seat in the SERVICE LUBRICATION section.) Every 100 Hours • Replace mower drive belt. Intervals • Sharpen/replace blades. Before Each Use Before Storage • Check fuel level. • Change engine oil. • Check engine oil level. • Replace oil filter. • Clean air intake screen. • Check/clean battery. • Check safety systems. • Charge battery. • Check tire pressure. • Clean/replace air cleaner precleaner. • Check/tighten loose hardware. • Check/replace air cleaner element. After First 5 Hours • Clean air intake screen. • • Clean engine cooling fins. • On 42 (3 in 1): Check and adjust mower deck belt tension. • Replace fuel filter. • Replace spark plug. • On 42 (3 in 1): Check and adjust mower deck spindle brakes. • Add fuel stabilizer. • Sharpen/replace blades. • Clean mower deck. • Level mower deck. Change engine oil. • Lubricate front axle pivot. • Lubricate front wheel spindles and wheel bearings. Every 25 Hours • Change engine oil. (Service more frequently under dusty conditions). • On 42 (3 in 1): Check and adjust mower deck belt tension. • Replace oil filter. • On 42 (3 in 1): Check and adjust mower deck spindle brakes. • Check/clean battery. • Check safety systems. • Clean/replace air cleaner element and precleaner. (Service more frequently under dusty conditions). • Check/tighten loose hardware. • Check tire pressure. • Clean engine cooling fins. • Lubricate front axle pivot. • Replace fuel filter. • Lubricate front wheel spindles and wheel bearings. • Replace spark plug. • Sharpen/replace blades. • Lubricate pivot points and seat with general all-purpose spray lubricant. (See Lubricating Pivot Points and Service Intervals - 28 SERVICE INTERVALS Lubricating Seat in the SERVICE LUBRICATION section.) After Storage • Charge battery. • Check safety systems. • Check/tighten loose hardware. • Check tire pressure. Service Intervals - 29 SERVICE LUBRICATION Lubricating Front Axle Wheel Spindles and Bearings Service Lubrication Grease IMPORTANT: Avoid damage! Use recommended John Deere greases to avoid component failure and premature wear. A The recommended John Deere greases are effective within an average air temperature range of -29 to 135 degrees C (-20 to 275 degrees F). If operating outside that temperature range, contact your Servicing dealer for a special-use grease. B The following greases are preferred: • John Deere Multi-Purpose SD Polyurea Grease • John Deere Multi-Purpose HD Lithium Complex Grease • John Deere Moly High Temperature EP Grease If not using any of the preferred greases, be sure to use a general all-purpose grease with an NLGI grade No.2 rating. Wet or high speed conditions may require use of a specialuse grease. Contact your Servicing dealer for information. MX7700 • Lubricate front wheel spindles (A) and bearings (B), one on each side, with one or two shots of general all-purpose grease. Lubricating Seat Lubricating Front Axle Pivot A A MX7699 • Lubricate plastic washers and bushings (A) under the seat with a general all-purpose spray lubricant. MX10500 • Lubricate front axle center pivot (A) with one or two shots of general all-purpose grease. Service Lubrication - 30 SERVICE LUBRICATION Lubricating Pivot Points A B MX10515 Picture Note: 42 (3 in 1) used for illustration. A - Lift Pivots B - Mower Deck Pivot Points (on both sides) A B MX10512 Picture Note: 42 (3 in 1) used for illustration. A - Blade Brake Pivots (42 (3 in 1) only) B - Deck Idler Pivot • Lubricate these pivot points with a general all-purpose spray lubricant. Service Lubrication - 31 SERVICE ENGINE Service Engine Engine Warranty Maintenance Statement The following John Deere oils are preferred: Maintenance, repair, or replacement of the emission control devices and systems on this engine, which are being done at the customers expense, may be performed by any nonroad engine repair establishment or individual. Warranty repairs must be performed by an authorized John Deere dealer. Avoid Fumes c CAUTION: Avoid injury! Engine exhaust fumes contain carbon monoxide and can cause serious illness or death. Move the vehicle to an outside area before running the engine. Do not run an engine in an enclosed area without adequate ventilation. • Connect a pipe extension to the engine exhaust pipe to direct the exhaust fumes out of the area. • Allow fresh outside air into the work area to clear the exhaust fumes out. MX4888 • TURF-GARD® • PLUS-4® Other oils may be used if above John Deere oils are not available, provided they meet the following specification: • API Service Classification SG or higher Engine Oil Use oil viscosity based on the expected air temperature range during the period between oil changes. Checking Engine Oil Level IMPORTANT: Avoid damage! Failure to check the oil level regularly could lead to serious engine problems if oil level is low: • Check oil level before operating. • Check oil level when the engine is cold and not running. • Keep level between the FULL and the ADD marks. • Shut off engine before adding oil. NOTE: Check oil twice a day if you run engine over 4 hours in a day. Make sure engine is cold when checking engine oil level. 1. Park machine safely. (See Parking Safely in the SAFETY section.) 2. Lift hood. 3. Clean area around dipstick to prevent debris from falling into crankcase. Service Engine - 32 SERVICE ENGINE Changing Engine Oil and Filter A IMPORTANT: Avoid damage! Change the oil more often if the vehicle is used in extreme conditions: • Extremely dusty conditions. • Frequent slow or low-speed operation. • Frequent short trips. 1. Run engine to warm oil. 2. Park machine safely. (See Parking Safely in the SAFETY section.) MX10526 Picture Note: Model 17.542 used for photo purposes. 3. Lift hood. 4. Put drain pan under drain valve. A 4. Remove dipstick (A). Wipe with clean cloth. 5. Install dipstick. • Briggs and Stratton Engines: Install and tighten dipstick. • Kohler Engines: Install dipstick in tube, but do not tighten it. Let dipstick threads rest on top of tube, turn cap counterclockwise until it “clicks” or starts to engage threads. C 6. Remove dipstick. B MX10525 Picture Note: Model 17.542 used for photo purposes. 5. Rotate and remove drain cap (B) and drain oil into oil drain pan. Allow oil to drain completely. 6. Remove dipstick (A). M88476 7. Check oil level on dipstick. Oil must be between ADD and FULL marks. 7. Replace oil filter (C), if equipped. a. Wipe dirt from around oil filter (C). b. Place a drain pan or funnel under filter tray. 8. If oil level is low, add oil to bring oil level no higher than FULL mark on dipstick. Do not overfill. c. Remove old filter and wipe off filter tray. 9. Install and tighten dipstick. Lower hood. e. Install replacement oil filter by turning oil filter to the right (clockwise) until the rubber gasket contacts filter base. Tighten filter an additional one-half turn. d. Put a light coat of fresh, clean oil on the filter gasket. 8. Install drain cap. 9. Add oil no higher than FULL mark on dipstick. Use approximately the amount of oil listed below. Do not overfill. 10.Install dipstick. Service Engine - 33 SERVICE ENGINE 11.Start and run engine at idle to check for leaks. Stop engine. Fix any leaks before operating. 12.Check oil level, add oil if necessary. c CAUTION: Avoid injury! Touching hot surfaces can burn skin. The engine and components will be hot if the engine has been running. Allow the engine to cool before servicing. Cleaning Air Intake Screen and Engine Fins IMPORTANT: Avoid damage! The engine is aircooled and requires a large amount of air intake when running. Reduced air intake can cause overheating: • Keep air intake screen and cooling fins clean. • Keep covers and screens in place. 2. Let engine cool. 3. Lift hood. 4. Clean dirt and debris from the air cleaner cover. A B 1. Park machine safely. (See Parking Safely in the SAFETY section.) 2. Lift hood. A MX7680 5. Lift latch (A) to unlock cover (B). Lift cover forward and remove. IMPORTANT: Avoid damage! Dirt and debris can enter the engine through a damaged filter element: • Do not wash paper element. • Do not attempt to clean paper element by tapping against another object. B • MX10526 Picture Note: Model 17.542 used for photo purposes. Do not use pressurized air to clean element. • Replace element only if it is very dirty, damaged or the seal is cracked. 3. Clean air intake screen (A), cooling fins and external surfaces (B), with rag, brush, vacuum or compressed air. C 4. Lower hood. D B Checking and Cleaning Air Cleaner Elements (Model 1742) 1. Park machine safely. (See Parking Safely in the SAFETY section.) MX7679 6. Inspect the foam precleaner (C) without removing it. If the foam precleaner is dirty: a. Remove it from the filter carefully, leaving the paper Service Engine - 34 SERVICE ENGINE element (D) in the air cleaner housing. b. Wash precleaner in a solution of warm water and liquid detergent. Do not use oil. c. Rinse precleaner thoroughly. Squeeze out excess water in a dry cloth until precleaner is completely dry. 7. Inspect the paper filter element (D) without removing it. If the paper filter element is damaged or dirty: • Carefully remove the element from the air cleaner housing. IMPORTANT: Avoid damage! Dirt and debris can enter the engine through a damaged filter element: • Do not wash paper element. • Do not attempt to clean paper element by tapping against another object. • Do not use pressurized air to clean element. • Replace element only if it is very dirty, damaged or the seal is cracked. 8. Clean air cleaner base very carefully, preventing any dirt from falling into carburetor. D 9. Install new paper filter element. 10.Install foam precleaner on paper filter element. B 11.Install air cleaner cover and push latch down to lock. 12.Lower hood. C Checking and Cleaning Air Cleaner Elements (Model 17.542) 1. Park machine safely. (See Parking Safely in the SAFETY section.) MX8392 6. Inspect the foam precleaner (B) without removing it. If the foam precleaner is dirty: c CAUTION: Avoid injury! Touching hot surfaces can burn skin. The engine and components will be hot if the engine has been running. Allow the engine to cool before servicing. 2. Let engine cool. a. Remove it from the filter carefully, leaving the paper element (C) in the air cleaner housing. b. Wash precleaner in a solution of warm water and liquid detergent. c. Rinse precleaner thoroughly. Squeeze out excess water in a dry cloth until precleaner is completely dry. d. Put approximately 30 ml. (1 oz) of clean engine oil onto the precleaner. Squeeze precleaner to distribute the oil evenly. Squeeze out excess oil with a clean cloth. 3. Lift hood. 4. Clean dirt and debris from the air cleaner cover. 7. Inspect the paper filter element (C) without removing it. If the element is damaged or dirty: A a. Remove wing nut (D). b. Carefully remove the element from the air cleaner housing. c. Clean air cleaner base very carefully, preventing any dirt from falling into carburetor. d. Install new paper filter element into air cleaner. Make sure element is seated properly. MX7687 5. Loosen knob (A) and remove cover. e. Install wing nut. 8. Install precleaner on paper element. 9. Install air cleaner cover. Do not overtighten. 10.Lower hood. Service Engine - 35 SERVICE ENGINE Checking and Cleaning Air Cleaner Elements (Models 2048 and 2548) 1. Park machine safely. (See Parking Safely in the SAFETY section.) removed. 7. Lift out filter cartridge (C) and inspect it for damage. IMPORTANT: Avoid damage! Dirt and debris can enter the engine through a damaged filter element: c CAUTION: Avoid injury! Touching hot surfaces can burn skin. The engine and components will be hot if the engine has been running. Allow the engine to cool before servicing. • Do not wash paper element. • Do not attempt to clean paper element by tapping against another object. • Do not use pressurized air to clean element. • Replace element only if it is very dirty, damaged or the seal is cracked. 2. Let engine cool. 3. Lift hood. 8. Inspect the foam precleaner without removing it. If the foam precleaner (D) is dirty: 4. Clean dirt and debris from the air cleaner cover. a. Remove it from the filter carefully. b. Wash precleaner in a solution of warm water and liquid detergent. A c. Rinse precleaner thoroughly. Squeeze out excess water in a dry cloth until precleaner is completely dry. d. Put approximately 30 ml. (1 oz) of clean engine oil onto the precleaner. Squeeze precleaner to distribute the oil evenly. Squeeze out excess oil with a clean cloth. 9. Clean air cleaner housing carefully. Prevent any dirt from falling into carburetor. 10.Install foam precleaner mesh side up. MX7682 5. Loosen knobs (A) and remove cover. IMPORTANT: Avoid damage! To prevent engine damage, do not allow any foreign objects to fall into the carburetor air intake. 11.Install cartridge. Make sure cartridge and seal are properly seated and sealing the carburetor air intake area. 12.Install air cleaner cover and tighten knobs. Do not overtighten. 13.Lower hood. Checking Spark Plug 1. Park machine safely. (See Parking Safely in the Safety Section.) C c CAUTION: Avoid injury! Touching hot surfaces can burn skin. The engine and components will B be hot if the engine has been running. Allow the engine to cool before servicing. D 2. Let engine cool. 3. Lift hood. M96094 6. Do not drop anything into the carburetor air intake (B). If anything falls into the carburetor air intake it must be Service Engine - 36 SERVICE ENGINE Adjusting Carburetor NOTE: Carburetor is calibrated by the engine manufacturer and is not adjustable. If engine is operated at altitudes above 1829 m (6,000 ft), some carburetors may require a special high altitude main jet. See your John Deere dealer. If engine is hard to start or runs rough, check the troubleshooting section of this manual. A MX10526 Picture Note: Model 17.542 used for photo purposes. 4. Disconnect spark plug wire(s) (A), one on each side on V-twin engines. Possible engine surging will occur at high throttle with transmission in “N” neutral and mower engagement lever disengaged. This is a normal condition due to the emission control system. After performing the checks in the troubleshooting section and your engine is still not performing correctly, contact your John Deere dealer. 5. Remove spark plug(s). Replacing Fuel Filter 6. Clean spark plug carefully with a wire brush. c CAUTION: Avoid injury! Fuel vapors are explosive and flammable: 7. Inspect spark plug for: • Cracked porcelain. • Pitted or damaged electrodes. • Other wear or damage. • Do not smoke while handling fuel. • Keep fuel away from flames or sparks. NOTE: In Canada, replace spark plug with resistor plug only. • Shut off engine before servicing. • Cool engine before servicing. 8. Replace spark plug as necessary. • Work in a well-ventilated area. • Clean up spilled fuel immediately. NOTE: Change filter when fuel is low. 1. Park machine safely. (See Parking Safely in the SAFETY section.) c CAUTION: Avoid injury! Touching hot surfaces can burn skin. The engine and components will B be hot if the engine has been running. Allow the engine to cool before servicing. M85200 9. Check plug gap (B) with a wire feeler gauge. To change gap, move the outer electrode. • Gap must be 1 mm (0.040 in.). 2. Let engine cool. 3. Lift hood. 4. Put a drain pan under fuel filter. 10.Install and tighten spark plugs to 20 N•m (15 lb-ft). 11.Connect spark plug wires and lower hood. Service Engine - 37 SERVICE ENGINE B A MX7685 Picture Note: Model 17.542 used for photo purposes. 5. Slide hose clamps (A) away from fuel filter (B) using a pliers. 6. Disconnect hoses from filter. IMPORTANT: Avoid damage! Incorrect installation of fuel filter may cause engine damage. Install the filter with the arrow pointing in the direction of fuel flow for proper operation. 7. Connect hoses to new filter making sure the filter arrow is pointed in the direction of the fuel flow. 8. Install clamps and check for leaks. 9. Lower hood. Service Engine - 38 SERVICE TRANSMISSION Service Transmission Checking Transmission The transmission is a sealed component. No maintenance is required on this transmission. If you suspect any transmission problems, please contact your Authorized Service Center. Service Transmission - 39 SERVICE MOWER Service Mower Installing or Removing Mower Drive Belt at Engine Drive Sheave (48 (3-in-1) Only) NOTE: This procedure is for easy installing and removing. c CAUTION: Avoid injury! Rotating blades are dangerous. Before adjusting or servicing mower: • Disconnect spark plug wire(s) to prevent engine from starting accidently. • Always wear gloves when handling mower blades or working near blades. B C MX10523 A B A D MX10520 E 1. Put lift lever in lowest position. 2. Put a 15mm closed wrench or a socket on the idler sheave nut (A), move idler sheave toward front of tractor and hold to release belt tension. MX10517; MX7681 Picture Note: 42 (3 in 1) only. 3. Install the belt on the drive sheave (B). 4. On machines with 42 (3 in 1), disconnect PTO drive cable (A). 4. Release idler sheave to tighten belt. 5. Use same procedure to remove belt. a. Remove spring locking pin (B), pull and hold PTO drive cable out, lift up and remove from bracket (C). b. Remove cable spring (D) from idler sheave bracket (E). Removing Mower 1. Park machine safely. (See Parking Safely in SAFETY section.) 2. Put wood blocks under each side of mower deck. 3. Put lift lever in lowest position, bringing deck down onto blocks. Service Mower - 40 SERVICE MOWER G L M F F MX10514 MX10516 5. Remove spring locking pins and washers (F) and disconnect rear draft arms (G), two on each side. • On 42 (3 in 1) only: Push PTO drive cable into clip (L) and hook end of cable spring with hardware (M) into peg on left side of machine frame. Installing Mower 1. Park machine safely. (See Parking Safely in SAFETY section.) K c CAUTION: Avoid injury! Rotating blades are dangerous. Before adjusting or servicing I mower: J • Disconnect spark plug wire(s) to prevent engine from starting accidently. H • Always wear gloves when handling mower blades or working near blades. MX10521 Picture Note: 42 (3 in 1) shown. 6. Remove spring locking pin and washer (H) and front draft rod (I) from mower deck bracket (J). 2. Put lift lever in the transport position. 3. Slide mower under machine. 7. Remove mower drive belt from drive sheave (K). 4. Put wood blocks under each side of mower deck. 8. Remove wood blocks from both sides and slide mower out from under the machine. 5. Put lift lever in lowest position. 9. When operating the machine without the mower deck: A • Remove rear draft arms and front draft rod from tractor and attach them to the mower deck. B B MX10516 6. Fasten rear draft arms (A), two on each side, with washers and spring locking pins (B). Service Mower - 41 SERVICE MOWER IMPORTANT: Avoid damage! To prevent clutch damage, make sure front draft rod is installed correctly. Secure rod with washer and spring locking pin on the left side of mower deck bracket. H MX10521 E • On 42 (3 in 1): Make sure belt is routed through both belt guides (H). C D 9. Remove wood blocks from both sides of mower deck. 10.On machines with 42 (3 in 1): Attach PTO drive cable. MX10529 Picture Note: 42 (3 in 1) used for photo purposes. 7. Install front draft rod (C) into mower deck bracket (D) and secure with washer and spring locking pin (E) on the left side of bracket as shown. I J F M G MX10520 Picture Note: 48 (3 in 1) used for photo purposes. K L 8. Put mower drive belt on engine drive sheave (F). • On 48 (3 in 1): Move idler sheave (G) and tensioning arm toward front of tractor and hold while installing belt on drive sheave. MX7681; MX10517 Picture Note: 42 (3 in 1) only. a. Route cable under mower belt and brake rod and attach cable spring (I) to idler sheave bracket (J). b. Pull out on cable (K), align black end of cable with slot in bracket (L) and release cable into slot. Secure with spring locking pin (M). 11.Level mower. Service Mower - 42 SERVICE MOWER Replacing Mower Drive Belt (42 (3 in 1)) c CAUTION: Avoid injury! Rotating blades are dangerous. Before adjusting or servicing mower: • Disconnect spark plug wire(s) to prevent engine from starting accidently. • Always wear gloves when handling mower blades or working near blades. D 1. Park machine safely. (See Parking Safely in SAFETY section.) MX10512 6. Install belt on mower deck as shown. Make sure belt is in the groove of each sheave and inside belt guides (D). 2. Remove mower deck. 3. Remove drive belt. 7. Tighten sheaves to 47 N•m (35 lb-ft). 8. Install belt shield(s). A 9. Install mower deck. 10.Adjust mower belt tension and spindle brakes, if necessary. Replacing Mower Drive Belt (48 (3 in 1)) MX10511 c CAUTION: Avoid injury! Rotating blades are dangerous. Before adjusting or servicing mower: a. Remove three capscrews and belt shield (A). • Disconnect spark plug wire(s) to prevent engine from starting accidently. • Always wear gloves when handling mower blades or working near blades. 1. Park machine safely. (See Parking Safely in SAFETY section.) 2. Remove mower deck. 3. Remove drive belt. B C b. Loosen sheaves (B) and belt guides (C). c. Remove mower belt. 4. Inspect belt for wear or damage; replace as necessary. 5. Clean top surface of mower deck and sheaves. D MX10505 a. Remove seven capscrews and left and right belt Service Mower - 43 SERVICE MOWER Adjusting Spindle Brakes (42 (3 in 1) Only) shields (D). E c CAUTION: Avoid injury! Rotating blades are dangerous. Mower blades must stop within 5 F seconds after mower is turned off. Check spindle brake measurement every 25 hours or once a year (whichever comes first). IMPORTANT: Avoid damage! Avoid belt damage. MX10506 Spindle brake engagement should be checked and corrected every time the mower belt tension is adjusted. Mower belt tension should be adjusted, if required, before brakes are adjusted. b. Loosen sheaves (E) and (F). c. Remove mower belt. 4. Inspect belt for wear or damage; replace as necessary. 1. Park machine safely. (See Parking Safely in the SAFETY section.) 5. Clean top surface of mower deck and sheaves. 2. Remove mower deck. 6. Install belt on mower deck as shown. Make sure belt is in the groove of each sheave. A 7. Tighten sheaves to 47 N•m (35 lb-ft). 8. Install belt shield(s). 9. Install mower deck. Adjusting Mower Belt Tension (42 (3 in 1) Only) MX10512 3. Remove left belt shield and adjust two blade brakes (A). B A MX7681 C 1. Park machine safely. (See Parking Safely in the SAFETY section.) 2. Loosen nuts (A) and move cable bracket (B) away from the center of deck to tighten belt tension. Tighten nuts. B MX10507 4. Measure distance from spindle brake bracket (B) to nut (C) on end of brake rod. • Bracket to nut distance should be: 2 – 3 mm (0.08 – 0.12 in). 5. If adjustment is required, turn nut (C) on end of brake Service Mower - 44 SERVICE MOWER rod in correct direction to set brake at proper distance from pulley. 6. Adjust both brakes. necessary, remove mower deck. 2. Block mower blade with a piece of wood to prevent it from spinning. 7. Install left belt shield. 8. Install mower deck. Checking for Bent Mower Blades C c CAUTION: Avoid injury! Mower blades are sharp. Always wear gloves when handling mower blades or working near blades. 1. Park machine safely. (See Parking Safely in the Safety section.) B A 2. Raise mower to transport position to access blades. MX10510 3. Loosen and remove two cap screws (A) and blade (B). Do not remove two nuts/bushings (C) inside holes of the blade adapter. 4. Inspect blades; sharpen, balance or replace blades as necessary. Installing Mower Blades A E MX4897 Picture Note: Mower deck with side discharge used for illustration C 3. Measure distance (A) between blade tip and flat ground surface. 4. Rotate blade 180° and measure distance between other blade tip and flat ground surface. 5. Install new blade if the difference between the two measurements is more than 3 mm (1/8 in.). D B 6. Repeat for all blades. A MX10510 1. Make sure that two nuts/bushings (C) are in place. Servicing Mower Blades c CAUTION: Avoid injury! Mower blades are sharp. Always wear gloves when handling mower blades or working near blades. 2. Position mower blade (B) with the cutting edge towards the ground. 3. Align the center hole (D) in the blade with the spindle shaft (E) and put the blade onto the mower spindle. 4. Install and hand tighten cap screws (A) until mower blade is in full contact (fully seated) with spindle. Removing Mower Blades 1. Raise mower deck to gain access to mower blades. If 5. Block mower blade with a piece of wood to prevent spinning and tighten cap screws to 62 N•m (46 lb-ft). Service Mower - 45 SERVICE MOWER Sharpening Blades c CAUTION: Avoid injury! Mower blades are dangerous! • Always wear gloves while working on blades. • Always wear safety eye protection when grinding. • Sharpen blades with grinder, hand file, or electric blade sharpener. M61524 2. Put blade on nail in a vise. Turn blade to horizontal position. A 3. Check balance. If blade is not balanced, heavy end of blade will drop. 4. Grind bevel of heavy end. Do not change blade bevel. B MX8333 • Keep original bevel (A) when grinding. • Blade should have 0.40 mm (1/64 in.) cutting edge (B) or less. • Balance blades before installing. Balancing Blades c CAUTION: Avoid injury! Mower blades are sharp. Always wear gloves when handling mower blades or working near blades. 1. Clean blade. Service Mower - 46 SERVICE ELECTRICAL Service Electrical WARNING: Battery posts, terminals and related accessories contain lead and lead components, chemicals known to the State of California to cause cancer and reproductive harm. Wash hands after handling. Service the Battery Safely B A MX7686 2. Disconnect negative (–) battery cable (A). 3. Push red cover (B) away from positive (+) battery terminal and remove cable from battery. 4. Remove battery. Installing 1. Place battery into battery tray. c CAUTION: Avoid injury! The battery produces a flammable and explosive gas. The battery may 2. Connect positive (+) cable to battery first, then negative (-) cable. explode: 3. Apply general purpose grease or silicone spray to terminal to help prevent corrosion. • Do not smoke near battery. 4. Slide red cover over positive battery terminal. • Wear eye protection and gloves. • Do not allow direct metal contact across battery posts. Cleaning Battery and Terminals • Remove negative cable first when disconnecting. 1. Park machine safely. (See Parking Safely in the SAFETY section.) • Install negative cable last when connecting. 2. Disconnect and remove battery. 3. Wash battery with solution of four tablespoons of baking soda to one gallon of water. Be careful not to get the soda solution into the cells. Removing and Installing the Battery 4. Rinse the battery with plain water and dry. Removing 1. Park machine safely and lift hood. (See Parking Safely in the SAFETY Section.) 5. Clean terminals and battery cable ends with wire brush until bright. 6. Apply petroleum jelly or silicone spray to terminal to prevent corrosion. 7. Install battery. Service Electrical - 47 SERVICE ELECTRICAL Using Booster Battery 4. Connect the other end (F) of negative (–) booster cable to a metal part of the disabled machine frame away from battery. 5. Start the engine of the disabled machine and run machine for several minutes. 6. Carefully disconnect the booster cables in the exact reverse order: negative cable first and then the positive cable. Replacing Headlight Bulb MIF TS204 c CAUTION: Avoid injury! The battery produces a flammable and explosive gas. The battery may 1. Park machine safely. (See Parking Safely in the SAFETY section.) 2. Lift hood. explode: A • Do not attempt to jump start a frozen battery. Warm to 16 degrees C (60 degrees F). • Do not smoke near battery. • Wear eye protection and gloves. • Keep sparks and flames away. • Do not connect the negative (-) booster cable to the negative (-) terminal of the discharged battery. Connect at a good ground location away from the discharged battery. MX10504 3. Turn bulb socket (A) 1/4 turn counterclockwise to remove. 4. Replace defective bulb with a new bulb. F E C 5. Insert bulb socket into housing, push in and turn 1/4 turn clockwise to install. D 6. Lower hood. Replacing Fuse B 1. Park machine safely. (See Parking Safely in the SAFETY section.) A M71044 2. Lift hood. A - Booster Battery B - Disabled Vehicle Battery 1. Connect positive (+) booster cable to booster battery (A) positive (+) post (C). 2. Connect the other end of positive (+) booster cable to the disabled vehicle battery (B) positive (+) post (D). 3. Connect negative (–) booster cable to booster battery negative (–) post (E). Service Electrical - 48 SERVICE ELECTRICAL A MX7686 3. Pull defective fuse (A) out of socket. 4. Check metal clip in fuse window and discard fuse if clip is broken. 5. Push new 20 amp fuse into socket. 6. Lower hood. Service Electrical - 49 SERVICE MISCELLANEOUS Service Miscellaneous Filling Fuel Tank Use regular grade 87 octane unleaded fuel. Add John Deere fuel stabilizer to fuel before using it in your machine to prevent engine damage due to stale fuel. Follow directions on stabilizer container. A c CAUTION: Avoid injury! Fuel vapors are explosive and flammable: • Shut engine off before filling fuel tank. • Do not smoke while handling fuel. • Keep fuel away from flames or sparks MX7699 • Fill fuel tank outdoors or in well ventilated area. 4. Remove fuel tank cap (A). • Clean up spilled fuel immediately. 5. Fill tank with fuel only to bottom of filler neck. Do not overfill. • Use clean approved non-metal container to prevent static electric discharge. • Use clean approved plastic funnel without screen or filter to prevent static electric discharge. IMPORTANT: Avoid damage! Dirt and water in fuel can cause engine damage: • Clean dirt and debris from the fuel tank opening. • Use clean, fresh, stabilized fuel. • Fill the fuel tank at the end of each day’s operation to keep condensation out of the fuel tank. • Use a non-metallic funnel with a plastic mesh strainer when filling the fuel tank or container. 1. Stop engine, let it cool several minutes before you add fuel. 6. Install fuel tank cap and tighten cap one full turn to close. 7. Lower seat. Removing and Installing Hood Removing c CAUTION: Avoid injury! Touching hot surfaces can burn skin. The engine and components will be hot if the engine has been running. Allow the engine to cool before removing hood. 1. Park machine safely. (See Parking Safely in the SAFETY section.) 2. Let engine cool. 2. Lift seat. 3. Remove grass clippings and other trash from tank area. B A MX10518 3. Keep hood in the closed position and pull spring hook Service Miscellaneous - 50 SERVICE MISCELLANEOUS (A) towards rear of tractor and remove from bolt (B), one on each side. 3. Dry thoroughly to avoid water spots. 4. Wax the surface with a liquid automotive wax. Use products that specifically say “contains no abrasives.” IMPORTANT: Avoid damage! Do not use a power buffer to remove wax. D 5. Buff applied wax by hand using a clean, soft cloth. Cleaning and Repairing Metal Surfaces Cleaning: C MX10519 Follow automotive practices to care for your vehicle painted metal surfaces. Use a high-quality automotive wax regularly to maintain the factory look of your vehicle’s painted surfaces. 4. Open hood. Repairing Minor Scratches (surface scratch): 5. Disconnect wiring harness (C). 1. Clean area to be repaired thoroughly. 6. Lower hood slightly and lift hood from brackets (D). IMPORTANT: Avoid damage! Do not use rubbing compound on painted surfaces. Installing 1. Align hood brackets with tractor brackets and install hood. 2. Use automotive polishing compound to remove surface scratches. 2. Connect wiring harness. 3. Apply wax to entire surface. 3. Close hood. 4. Pull spring hooks over bolts and release to secure hood. Cleaning and Repairing Plastic Surfaces Your John Deere dealer has the professional materials needed to properly remove surface scratches from any plastic surfaces, do not attempt to paint over marks or scratches in plastic parts. IMPORTANT: Avoid damage! Improper care of machine plastic surfaces can damage that surface: Repairing Deep Scratches (bare metal or primer showing): 1. Clean area to be repaired with rubbing alcohol or mineral spirits. 2. Use paint stick with factory-matched colors available from your John Deere dealer to fill scratches. Follow directions included on paint stick for use and for drying. 3. Smooth out surface using an automotive polishing compound. Do not use power buffer. 4. Apply wax to surface. • Do not wipe plastic surfaces when they are dry. Dry wiping will result in minor surface scratches. • Use a soft, clean cloth (bath towel, diaper, automotive mitt). • Do not use abrasive materials, such as polishing compounds, on plastic surfaces. • Do not spray insect repellent near machine. 1. Rinse hood and entire machine with clean water to remove dirt and dust that may scratch the surface. 2. Wash surface with clean water and a mild liquid automotive washing soap. Service Miscellaneous - 51 TROUBLESHOOTING Troubleshooting Using Troubleshooting Chart If you are experiencing a problem that is not listed in this chart, see your John Deere distributor for service. When you have checked all the possible causes listed and you are still experiencing the problem, see your John Deere distributor. Engine IF CHECK Poor Engine Performance Dirt in fuel system or fuel is old. Replace fuel with fresh stabilized fuel. Obtain fuel from another supplier before suspecting machine problems. Suppliers blend fuels differently and changing suppliers will generally solve any performance problems Fuel blended with alcohol or ether may contribute to performance problems by causing gum and varnish deposits, especially if fuel is stored for several weeks or more. Obtain fresh fuel. Engine Will Not Start Brake pedal not depressed. PTO is engaged. Spark plug wire is loose or disconnected. Improper fuel. Plugged fuel filter. Defective safety switch. Electrical problem - See Electrical Troubleshooting Section Engine Is Hard To Start Carburetor is not adjusted properly or dirty. Plugged fuel filter. Faulty spark plug. Stale or improper fuel. Loose or corroded electrical connections. Engine oil viscosity. Engine Runs Unevenly Cooling fins plugged. Loose electrical connections. Choke or throttle cable sticking. Fuel line or fuel filter plugged. Stale or dirty fuel. Improper fuel. Air cleaner element plugged. Engine Misses Under Load Faulty spark plug. Stale or dirty fuel. Plugged fuel filter. Troubleshooting - 52 TROUBLESHOOTING IF CHECK Engine Vapor Locks Fuel tank vent plugged. Dirt in fuel filter. Cooling fins plugged. Loose hose connection at fuel filter or fuel pump. Engine Overheats Engine air intake screen plugged. Cooling fins plugged. Engine oil low or too high. Engine operated too long at a slow idle speed. Engine Will Not Idle Spark plug not gapped correctly. Faulty spark plug. Operator raising off the seat. Engine Knocks Stale or low octane fuel. Engine overloaded. Low engine speed. Oil level low. Engine Stops Or Misses When Operating On Hillsides Fuel tank less than half full of fuel. Engine Backfires Faulty spark plug. Operator raising off of the seat. Operator raising off of the seat. Engine Loses Power Engine overheating. Too much oil in engine. Dirty air cleaner. Faulty spark plug. Travel speed is too fast for conditions. Improper fuel. Excessive Fuel Consumption Choke is not fully open. Black Exhaust Smoke Air filter is dirty or oil soaked. Engine Stops When REVERSE Foot Pedal Is Depressed And Attachment Is Engaged (Hydrostatic) Normal condition. (See Using Reverse Implement Option in the OPERATING section.) Engine Stops When Gear Shift Lever Is Moved To The R (REVERSE) Position and Attachment Is Engaged (Gear) Normal condition. (See Using Reverse Implement Option in the OPERATING section.) Troubleshooting - 53 TROUBLESHOOTING Electrical IF CHECK Starter Does Not Work Or Will Not Turn Engine Brake pedal is not depressed. PTO is engaged. Battery terminals are corroded. Battery not charged. Blown fuse. Fusible Link in starting circuit is blown - See your John Deere Dealer Battery Will Not Charge Dead cell in the battery. Battery cables and terminals are dirty. Low engine speed or excessive idling. Lights Do Not Work Light plug disconnected. Loose or burned out bulb. Tractor IF CHECK Tractor Vibrates Too Much Or Rattles Excessively Attachment drive belts worn or damaged. Traction drive belt damaged or worn. Dirt on drive sheaves. Blades bent or out of balance. Tractor Will Not Move With Engine Running Parking brake locked. Free-wheeling lever is engaged. Mower IF CHECK Discharge Chute Plugged Travel speed too fast. Grass too long. Grass too wet. Engine rpm not at wide open throttle. Restricted air flow. Belt installed incorrectly. Troubleshooting - 54 TROUBLESHOOTING IF CHECK Patches Of Grass Uncut Travel speed too fast. Engine rpm not at wide open throttle. Mower deck needs cleaning. Belt Slipping Debris in sheaves. Worn belt. Belt tension is incorrect. Too Much Vibration Debris on mower deck or in sheaves. Damaged drive belt. Damaged sheaves or sheaves out of alignment. Blades out of balance. Blades Scalping Grass Cutting too low. Mower wheels not adjusted correctly. Turning speed too fast. Ridges in terrain. Rough or uneven terrain. Low tire pressure. Mower Loads Down Tractor Engine rpm too low. Travel speed too fast. Debris wrapped around mower spindles. Uneven Cut Mower deck not leveled properly. Travel speed too fast. Blades dull. Mower wheels not adjusted correctly. Tire pressure unequal. Mower (Or Other Attachment) Stops When Reverse Foot Pedal Is Depressed And Attachment Is Engaged (Hydrostatic) Normal condition. (See Using Reverse Implement Option in the OPERATING section.) Mower (Or Other Attachment) Stops When Gear Shift Lever Is Moved To The R (REVERSE) Position And Attachment Is Engaged (Gear) Normal condition. (See Using Reverse Implement Option in the OPERATING section.) Troubleshooting - 55 STORAGE 3. Turn key to OFF position. Storage Storing Safety c CAUTION: Avoid injury! Fuel vapors are explosive and flammable. Engine exhaust IMPORTANT: Avoid damage! Stale fuel can produce varnish and plug carburetor components and affect engine performance. fumes contain carbon monoxide and can cause serious illness or death: • Run the engine only long enough to move the machine to or from storage. • Do not store vehicle with fuel in the tank inside a building where fumes may reach an open flame or spark. • Allow the engine to cool before storing the machine in any enclosure. • Add fuel conditioner or stabilizer to fresh fuel before filling tank. 4. Mix fresh fuel and fuel stabilizer in separate container. Follow stabilizer instructions for mixing. 5. Fill fuel tank with stabilized fuel. 6. Run engine for a few minutes to allow fuel mixture to circulate through carburetor. Engine: Engine storage procedure should be used when vehicle is not to be used for longer than 60 days. Preparing Machine for Storage 1. Change engine oil and filter while engine is warm. 1. Repair any worn or damaged parts. Replace parts if necessary. Tighten loose hardware. 2. Service air filter if necessary. 2. Repair scratched or chipped metal surfaces to prevent rust. 4. Remove spark plugs. Put 30 mL (1 oz.) of clean engine oil in cylinders. 3. Remove grass and debris from machine. 5. Install spark plugs, but do not connect spark plug wires. 4. Clean under the deck and remove grass and debris from inside chute and bagger. 6. Crank the engine five or six times to allow oil to be distributed. 5. Wash the machine and apply wax to metal and plastic surfaces. 7. Clean the engine and engine compartment. 6. Run machine for five minutes to dry belts and pulleys. 7. Apply light coat of engine oil to pivot and wear points to prevent rust. 8. Lubricate grease points. 3. Clean debris from engine air intake screen. 8. Remove battery. 9. Clean the battery and battery posts. 10.Store the battery in a cool, dry place where it will not freeze. NOTE: The stored battery should be recharged every 90 days. 9. Check tire pressure. 11.Charge the battery. Preparing Fuel and Engine For Storage IMPORTANT: Avoid damage! Prolonged exposure to sunlight will damage the hood surface. Store machine inside or use a cover if stored outside. Fuel: If you have been using “Stabilized Fuel”, add stabilized fuel to tank until the tank is full. NOTE: Filling the fuel tank reduces the amount of air in the fuel tank and helps reduce deterioration of fuel. If you are not using “Stabilized Fuel”: 12.Store the vehicle in a dry, protected place. If vehicle is stored outside, put a waterproof cover over it. Removing Machine From Storage 1. Park machine safely in a well-ventilated area. NOTE: Try to anticipate the last time the tractor will be used for the season so very little fuel is left in the fuel tank. 2. Turn on engine and allow to run until it runs out of fuel. 1. Check tire pressure. 2. Check engine oil level. 3. Charge battery. 4. Install battery. Storage - 56 STORAGE 5. Check spark plug gap. Install and tighten plugs to specified torque. 6. Lubricate all grease points. 7. Run the engine 5 minutes without the mower or any attachments running to allow oil to be distributed throughout engine. 8. Be sure all shields and guards or deflectors are in place. Storage - 57 ASSEMBLY Check Tire Pressure Assembly Charge and Connect Battery c CAUTION: Avoid injury! The battery produces a flammable and explosive gas. The battery may c CAUTION: Avoid injury! Explosive separation of tire and rim parts is possible when they are explode: serviced incorrectly: • Do not smoke near battery. • Do not attempt to mount a tire without the proper equipment and experience to perform the job. • Wear eye protection and gloves. • Do not allow direct metal contact across battery posts. • Do not inflate the tires above the recommended pressure. • Remove negative cable first when disconnecting. • Do not weld or heat a wheel and tire assembly. Heat can cause an increase in air pressure resulting in an explosion. Welding can structurally weaken or deform the wheel. • Install negative cable last when connecting. 1. Remove and discard the red positive (+) protective cap from the positive (+) battery terminal. • Do not stand in front or over the tire assembly when inflating. Use a clip-on chuck and extension hose long enough to allow you to stand to one side. 2. Charge the battery. • Battery is fully charged at 12.6 volts. 1. Check tires for damage. 2. Check tire pressure with an accurate gauge. 3. Check that tires have equal air pressure. Add or remove air, if necessary. B A Tire Size Pressure Front: Models 1742 and 17.542 • 15 x 6.00 - 6 97 kPa (14 psi) Models 2048 and 2548 MX7686 • 16 x 6.5 - 8 3. Connect positive (+) battery cable (A) to battery. Rear: 4. Connect negative (–) battery cable (B). Models 1742 and 17.542 5. Apply general purpose grease or silicone spray to terminal to help prevent corrosion. • 6. Slide red cover over positive battery cable. 20 x 8.0 - 8 97 kPa (14 psi) 69 kPa (10 psi) Models 2048 and 2548 • 22 x 9.5 - 12 69 kPa (10 psi) Adjust Mower Level Adjust mower level. (See Adjusting Mower Level in the OPERATING section.) Check Machine Safety System Perform safety system check to make sure the electronic safety interlock circuit is functioning properly. Perform all Assembly - 58 ASSEMBLY tests. (See Testing Safety System in the OPERATING section.) Break-In Electric PTO Clutch (Models 2048 and 2548 Only) 1. Start engine and move tractor to flat level surface. A B MX10501 2. Push throttle lever (A) up to full throttle position. 3. Engage PTO (B) and allow mower to run for 10 seconds. 4. Disengage PTO and wait 10 seconds. 5. Repeat steps 2 and 3 for 12-15 cycles. NOTE: PTO clutch is now properly burnished. Assembly - 59 SPECIFICATIONS Specifications Gear Model L1742 Engine Manufacturer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Briggs & Stratton Horsepower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.7 kW (17 hp) Displacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 508 cc (31 cu.in.) Spark Plug-Gap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 mm (0.040 in.) Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . One Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . None Air Filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Paper with Foam Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Gear Transaxle Transaxle Manufacturer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dana 4360 Travel Speeds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Gear Speed Range 1st . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.4 km/h (1.5 mph) 2nd . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2 km/h (2.0 mph) 3rd . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.0 km/h (3.1 mph) 4th . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.4 km/h (4.0 mph) 5th . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.0 km/h (5.0 mph) Reverse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.7 km/h (2.3 mph) Automatic Model L17.542 Engine Manufacturer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Kohler Horsepower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 kW (17.5 hp) Displacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 490 cc (29.9 cu.in.) Spark Plug-Gap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 mm (0.040 in.) Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . One Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Yes Air Filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Paper with Foam Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Hydrostatic Transaxle Manufacturer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tuff Torq™ K46 Travel Speed - Forward . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0 - 9.2 km/h (0 - 5.7 mph) Travel Speed - Reverse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0 - 5.5 km/h (0 - 3.4 mph) Automatic Models L2048 and L2548 Engine Manufacturer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Briggs & Stratton Horsepower (2048) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.9 kW (20 hp) Horsepower (2548) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18.6 kW (25 hp) Displacement (2048) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 656 cc (40.0 cu.in.) Displacement (2548) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 724 cc (44.2 cu.in.) Specifications - 60 SPECIFICATIONS Spark Plug-Gap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 mm (0.040 in.) Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Two Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Yes Air Filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dry, Replaceable Foam Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Hydrostatic Transaxle Manufacturer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tuff Torq™ HD K46 Travel Speed - Forward . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0 - 8.4 km/h (0 - 5.2 mph) Travel Speed - Reverse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0 - 4.7 km/h (0 - 2.9 mph) Electrical System (All Models) Charging System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Regulated Circuit Charging System Capacity (1742 and 17.542) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Amp Charging System Capacity (2048 and 2548) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Amp Battery Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 Volts Battery Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .BCI Group U1 Capacities Model 1742 Crankcase without oil filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4 L (1.5 qt) Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.9 L (2.1 gal) Model 17.542, 2048 and 2548 Crankcase without oil filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.8 L (1.75 qt) Crankcase with oil filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.9 L (2 qt) Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.9 L (2.1 gal) Dimensions (All Models) Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98 cm (38.6 in.) Length (Overall) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152.4 cm (60 in.) Width (Overall) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91 cm (36 in.) Weight: 1742 and 17.542 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 210 kg (462 lb) Weight: 2048 and 2548 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 241 kg (532 lb) Tires Models 1742 and 17.542 Size (Front) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 x 6.00 - 6 Size (Rear) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 x 8.0 - 8 Specifications - 61 SPECIFICATIONS Tire Pressure (Front) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97 kPa (14 psi) Tire Pressure (Rear) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69 kPa (10 psi) Models 2048 and 2548 Size (Front) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 x 6.5 - 8 Size (Rear) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 x 9.5 - 12 Tire Pressure (Front) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97 kPa (14 psi) Tire Pressure (Rear) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69 kPa (10 psi) Mower Deck - 42 (3 in 1) Blades-Rotary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Blade Bolt Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62 N•m (46 lb-ft) Cutting Height-Approx. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25–102 mm (1–4 in.) Cutting Width . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1067 mm (42 in.) Mower Deck - 48 (3 in 1) Blades-Rotary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Blade Bolt Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62 N•m (46 lb-ft) Cutting Height-Approx. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25–102 mm (1–4 in.) Cutting Width . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1219 mm (48 in.) Recommended Lubricants Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . API Service Classification SG or SF Grease . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SAE Multi-Purpose EP Grease Lubricant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .General All-Purpose Spray (Specifications and design subject to change without notice.) Specifications - 62 WARRANTY the dealer or service center within a reasonable period of time. Warranty Limited Warranty For New Scotts Brand Products-U.S. Only Manufactured by John Deere (U.S. Only) A. GENERAL PROVISIONS - The warranties described below are provided by John Deere Company (“John Deere”) to the original purchasers of new Scotts Brand Products Manufactured by John Deere. Under these warranties, John Deere will repair or replace, at its option, any covered part which is found to be defective in material or workmanship during the applicable warranty term. Warranty service must be performed by a dealer or service center authorized by John Deere to service the type of product involved, which will use only new or remanufactured parts or components furnished by John Deere. Warranty service will be performed without charge to the purchaser for parts or labor. The purchaser will be responsible, however, for any service call and/or transportation of product to and from the dealer's or service center’s place of business, for any premium charged for overtime labor requested by the purchaser and for any service and/or maintenance not directly related to any defect covered under the warranties below. B. WHAT IS WARRANTED - All parts of any new Scotts Brand Product Manufactured by John Deere, except batteries, are warranted for the number of months or operating hours specified below. Warranty statements required by law covering engine emission-related parts and components, are found in the Operator’s Manual delivered with the machine. E. LIMITATION OF IMPLIED WARRANTIES AND OTHER REMEDIES - SCOTTS BRAND PRODUCTS MANUFACTURED BY JOHN DEERE - to the extent permitted by law, neither John Deere nor any company affiliated with it makes any warranties, representations, or promises as to the quality, performance or freedom from defect of the Scotts Brand Products Manufactured by John Deere covered by this warranty. IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, TO THE EXTENT APPLICABLE, SHALL BE LIMITED IN DURATION TO THE APPLICABLE PERIOD OF WARRANTY SET FORTH ON THIS PAGE. THE PURCHASER’S ONLY REMEDIES IN CONNECTION WITH THE BREACH OR PERFORMANCE OF ANY WARRANTY ON THE SCOTTS BRAND PRODUCTS MANUFACTURED BY JOHN DEERE ARE THOSE SET FORTH ON THIS PAGE. IN NO EVENT WILL THE DEALER, JOHN DEERE OR ANY COMPANY AFFILIATED WITH JOHN DEERE BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES. (Note: Some states do not allow limitations on how long an implied warranty lasts or the exclusion or limitation of incidental or consequential damages so the above limitations and exclusions may not apply to you.) This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. F. NO DEALER WARRANTY - THE SELLING DEALER MAKES NO WARRANTY OF ITS OWN AND THE DEALER HAS NO AUTHORITY TO MAKE ANY REPRESENTATION OR PROMISE ON BEHALF OF JOHN DEERE, OR TO MODIFY THE TERMS OR LIMITATIONS OF THIS WARRANTY IN ANY WAY. EQUIPMENT USE WARRANTY TERM 1) IN RESIDENTIAL (Private Homeowner) APPLICATION 24 Months G. FAILURE DUE TO IMPROPER SET-UP IS NOT COVERED UNDER WARRANTY. 2) IN ANY OTHER APPLICATION 90 Days H. If further information is desired, contact a servicing dealer. For the location of servicing dealers in your area call 1-877-356-3698. Each warranty term begins on the date of product sale to the purchaser. C. WHAT IS NOT WARRANTED - JOHN DEERE IS NOT RESPONSIBLE FOR THE FOLLOWING: (1) Used products; (2) Any product that has been altered or modified in ways not approved by John Deere; (3) Depreciation or damage caused by normal wear, lack of reasonable and proper maintenance, failure to follow operating instructions, misuse, lack of proper protection during storage or accident; (4) Normal maintenance parts and service. D. SECURING WARRANTY SERVICE - To secure warranty service, the purchaser must (1) report the product defect to an authorized dealer and request repair within the applicable warranty term, (2) present evidence of the warranty start date, and (3) make the product available to Limited Warranty For New Scotts Brand Products Manufactured by John Deere (Canada Only) A. GENERAL PROVISIONS - The warranties described below are provided by John Deere Limited ("John Deere") to the original purchasers of new Scotts Brand Products Manufactured by John Deere. Under these warranties, John Deere will repair or replace, at its option, any part covered under these warranties which is found to be defective in material or workmanship during the applicable Warranty - 63 WARRANTY warranty term. Warranty service must be performed by a dealer or service center authorized by John Deere to service the type of product involved, which will use only new or remanufactured parts or components furnished by John Deere. Warranty service will be performed without charge to the purchaser for parts or labor. The purchaser will be responsible, however, for any service call and/or transportation of product to and from the dealer's or service center’s place of business, except where prohibited by law, for any premium charged for overtime labor requested by the purchaser and for any service and/or maintenance not directly related to any defect covered under the warranties below. B. WHAT IS WARRANTED - Subject to paragraph C below, all parts of any new Scotts Brand Product Manufactured by John Deere, except batteries, are warranted for the number of months or days specified below. Warranty statements required by law covering engine emission-related parts and components, if any, are found in the Operator’s Manual delivered with the product. EQUIPMENT USE WARRANTY TERM 1) IN RESIDENTIAL (Private Homeowner) APPLICATION 24 Months 2) IN ANY OTHER APPLICATION 90 Days Each warranty term begins on the date of product sale to the purchaser. C. WHAT IS NOT WARRANTED - JOHN DEERE IS NOT RESPONSIBLE FOR THE FOLLOWING: (1) Used products; (2) Any product that has been altered or modified in ways not approved by John Deere; (3) Depreciation or damage caused by normal wear, lack of reasonable and proper maintenance, failure to follow operating instructions, misuse, lack of proper protection during storage or accident; (4) Normal maintenance parts and service D. SECURING WARRANTY SERVICE - To secure warranty service, the purchaser must (1) report the product defect to an authorized dealer and request repair or replacement within the applicable warranty term, (2) present evidence of the warranty start date, and (3) make the product available to the dealer or service center within a reasonable period of time. E. LIMITATION OF IMPLIED WARRANTIES AND OTHER REMEDIES - SCOTTS BRAND PRODUCTS MANUFACTURED BY JOHN DEERE - TO THE EXTENT PERMITTED BY LAW, NEITHER JOHN DEERE NOR ANY COMPANY AFFILIATED WITH IT MAKES ANY WARRANTIES, REPRESENTATIONS, CONDITIONS OR PROMISES RESPECTING THE SCOTTS BRAND PRODUCTS MANUFACTURED BY JOHN DEERE AND COVERED BY THIS WARRANTY OTHER THAN THOSE LISTED ABOVE. THIS EXCLUSION INCLUDES FUNDAMENTAL TERMS, REPRESENTATIONS, CONDITIONS AND WARRANTIES WHICH MAY BE EXPRESSED OR IMPLIED, VERBAL OR OTHERWISE, INCLUDING IMPLIED OR STATUTORY CONDITIONS OR WARRANTIES OF MERCHANTABILITY AND FITNESS, WHETHER PURSUANT TO THE SALE OF GOODS ACT OR ANY OTHER STATUTE OF ANY PROVINCE OR OTHERWISE, EXCEPT WHERE SUCH IMPLIED OR STATUTORY CONDITIONS OR WARRANTIES MAY NOT BE EXCLUDED BY LAW. F. REMEDIES EXCLUSIVE - THE PURCHASER’S ONLY REMEDIES IN CONNECTION WITH THE BREACH OR PERFORMANCE OF ANY WARRANTY ON THE SCOTTS BRAND PRODUCTS MANUFACTURED BY JOHN DEERE ARE THOSE SET FORTH IN THIS WARRANTY EXCEPT FOR THOSE REMEDIES PROVIDED BY LAW WHICH MAY NOT BE EXCLUDED. IN NO EVENT WILL THE DEALER, JOHN DEERE OR ANY COMPANY AFFILIATED WITH JOHN DEERE, BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES OR INJURIES OR BE LIABLE FOR DAMAGES SUFFERED BY THE PURCHASER AS A RESULT OF FUNDAMENTAL BREACHES OF CONTRACT OR BREACHES OF FUNDAMENTAL TERMS. The limitations of liability contained in this warranty shall only be effective to the extent permitted by law. This warranty gives you specific legal rights and you may also have other rights which vary from jurisdiction to jurisdiction. G. NO DEALER WARRANTY - EXCEPT FOR WARRANTIES WHICH MAY NOT BE EXCLUDED BY LAW, THE SELLING DEALER MAKES NO WARRANTY OF ITS OWN AND THE SELLING DEALER HAS NO AUTHORITY TO MAKE ANY REPRESENTATION OR PROMISE ON BEHALF OF JOHN DEERE, OR TO MODIFY THE TERMS OR LIMITATIONS OF THIS WARRANTY IN ANY WAY. H. FAILURE DUE TO IMPROPER SET-UP IS NOT COVERED UNDER WARRANTY. I. If further information is desired, contact a servicing dealer. For the location of servicing dealers in your area call 1-877-356-3698. John Deere, Federal and California Emission Control System Warranty (Small Off-Road Gas Engines) Your Warranty Rights and Obligations The United States Environmental Protection Agency (EPA), the California Air Resources Board (CARB) and John Deere are pleased to explain the emission control system warranty on your 1995 or later small off-road equipment Warranty - 64 WARRANTY engine. In California, 1995 and later small off-road equipment engines must be designed, built and equipped to meet the State’s stringent anti-smog standards. In other states, 1997 and later model year equipment engines must be designed, built and equipped to meet the U.S. EPA regulations for small non-road, spark ignition engines. John Deere must warrant the emission control system on your small off-road equipment engine for the periods of time listed below provided there has been no abuse, neglect or improper maintenance of your small off-road equipment engine. Length Of Warranty Coverage Your emission control system may include parts such as the carburetor, fuel-injection system and ignition system. Also included may be connectors and other emission related assemblies. • Free from defects in materials and workmanship which can cause the failure of an emission warranted part for a period of two years after the engine is delivered to the initial retail purchaser. John Deere is liable for damages to other engine components caused by the failure of a warranted part during the warranty period. If any emission related part on your engine is defective, the part will be repaired or replaced by John Deere. Where a warrantable condition exists, John Deere will repair your small off-road equipment engine at no cost to you including diagnosis, parts and labor. John Deere Emission Control System Warranty Coverage John Deere warrants to the initial owner and each subsequent purchaser that the small off-road equipment engine is: • Designed, built and equipped so as to conform with all applicable regulations adopted by the California Air Resources Board (CARB) for 1995 and later equipment engines, and all applicable regulations of the United States Environmental Protection Agency (EPA) for 1997 and later equipment engines; and Warranted Parts In California, 1995 and later small off-road equipment engines are warranted relative to emission control parts for two years. In other states, 1997 and later model year equipment engines are warranted relative to emission control parts for two years. If any emission related part on your engine is defective, the part will be repaired or replaced by John Deere. Coverage under this warranty extends only to the parts listed below (the emission control system parts) to the extent these parts were present on the engine purchased. Fuel Metering System: • Carburetor and internal parts (or fuel injection system). • Air/fuel ratio feedback and control system. Owner’s Warranty Responsibilities • Cold start enrichment system. As the small off-road equipment engine owner, you are responsible for the performance of the required maintenance listed in your owner’s manual. John Deere recommends that you retain all receipts covering maintenance on your small off-road equipment engine, but John Deere cannot deny warranty solely for lack of receipts or for your failure to ensure the performance of all scheduled maintenance. Air Induction System: • Air Cleaner • Intake manifold. Ignition System: • Spark plugs. • Magneto or electronic ignition system. As the small off-road equipment engine owner, you should however be aware that John Deere may deny you warranty coverage if your small off-road equipment engine or a part has failed due to abuse, neglect, improper maintenance or unapproved modifications. • Spark advance/retard system. You are responsible for presenting your small off-road equipment engine to an authorized John Deere Commercial and Consumer Equipment Retailer as soon as a problem exists. The warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days. • Vacuum and temperature switches. • Electronic controls. • Hoses, belts, connectors and assemblies. If you have any questions regarding your warranty rights and responsibilities, you should contact your John Deere Commercial and Consumer Equipment Retailer, or the John Deere Customer Communications Center at 1-800537-8233. Catalyst System: • Exhaust manifold. Miscellaneous Items Used in Above Systems Since emission related parts may vary slightly from model to model, certain models may not contain all of these parts and certain models may contain functionally equivalent parts. Warranty Service And Charges Warranty service shall be provided during customary Warranty - 65 WARRANTY business hours at any authorized John Deere Commercial and Consumer Equipment Retailer located within the United States of America. Repair or replacement of any warranted part will be performed at no charge to the owner, including diagnostic labor which leads to the determination that a warranted part is defective, if the diagnostic work is performed at an authorized John Deere Commercial and Consumer Equipment Retailer. Any parts replaced under this warranty shall become the property of John Deere. Maintenance Warranty Coverage a) Any warranted part that is not scheduled for replacement as required maintenance must be warranted as to defects for the warranty period. Any such part repaired or replaced under the warranty must be warranted for the remaining warranty period. b) Any warranted part that is scheduled only for regular inspection to the effect of “repair or replace as necessary” must be warranted as to defects for the warranty period. Any such part repaired or replaced under the warranty must be warranted for the remaining warranty period. c) Any warranted part which is scheduled for replacement as required maintenance must be warranted as to defects only for the period of time up to the first scheduled replacement for that part. Any such part repaired or replaced under the warranty must be warranted for the remainder of the period prior to the first scheduled replacement point for that part. d) Normal maintenance, replacement or repair of emission control devices and systems, which are being done at the customers expense, may be performed by any repair establishment or individual; however, warranty repairs must be performed by an authorized John Deere Commercial and Consumer Equipment Retailer. e) Any replacement part that is equivalent in performance and durability may be used in the performance of any nonwarranty maintenance or repairs, and shall not reduce the warranty obligations of John Deere. Consequential Warranty Coverage Warranty coverage shall extend to the failure of any engine components caused by the failure of any warranted part still under warranty. or approved in writing by John Deere. b) Replacement parts, other services and adjustments necessary for normal maintenance. c) Transportation to and from the John Deere Commercial and Consumer Equipment Retailer, or service calls made by the Retailer. Limited Liability a) The liability of John Deere under this Emission Control System Warranty is limited solely to the remedying of defects in materials or workmanship. This warranty does not cover inconvenience or loss of use of the small off-road equipment engine or transportation of the engine to or from the John Deere Commercial And Consumer Equipment Retailer. JOHN DEERE SHALL NOT BE LIABLE FOR ANY OTHER EXPENSE, LOSS, OR DAMAGE, WHETHER DIRECT, INCIDENTAL, CONSEQUENTIAL (EXCEPT AS LISTED ABOVE UNDER “COVERAGE”) OR EXEMPLARY ARISING IN CONNECTION WITH THE SALE OR USE OF OR INABILITY TO USE THE SMALL OFF-ROAD EQUIPMENT ENGINE FOR ANY OTHER PURPOSE. b) NO EXPRESS EMISSION CONTROL SYSTEM WARRANTY IS GIVEN BY JOHN DEERE WITH RESPECT TO THE ENGINE EXCEPT AS SPECIFICALLY SET FORTH IN THIS DOCUMENT. ANY EMISSION CONTROL SYSTEM WARRANTY IMPLIED BY LAW, INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, IS EXPRESSLY LIMITED TO THE EMISSION CONTROL SYSTEM WARRANTY TERMS SET FORTH IN THIS DOCUMENT. c) No dealer is authorized to modify this Federal, California and John Deere Emission Control System Warranty. Tire Warranty John Deere warranty applies for tires available through the John Deere parts system. For tires not available through the John Deere parts system, the tire manufacturer’s warranty applicable to your machine may not apply outside the U.S. (See your John Deere dealer for specific information.) Limitations This Emission Control System Warranty shall NOT cover any of the following: a) Repair or replacement required as a result of (i) misuse or neglect, (ii) improper maintenance or unapproved modifications, (iii) repairs improperly performed or replacements improperly installed, (iv) use of replacement parts or accessories not conforming to John Deere specifications which adversely affect performance and/or durability, (v) alterations or modifications not recommended Limited Battery Warranty NOTE: Applicable in North America only. For complete machine warranty, reference a copy of the John Deere warranty statement. Contact your John Deere dealer to obtain a copy. TO SECURE WARRANTY SERVICE The purchaser must request warranty service from a John Warranty - 66 WARRANTY Deere dealer authorized to sell John Deere batteries, and present the battery to the dealer with the top cover plate codes intact. apply to you.) This warranty gives you specific legal rights, and you may also have some rights which vary from state to state. FREE REPLACEMENT NO DEALER WARRANTY Any new battery which becomes unserviceable (not merely discharged) due to defects in material or workmanship within 90 days of purchase will be replaced free of charge. Installation costs will be covered by warranty if (1) the unserviceable battery was installed by a John Deere factory or dealer, (2) failure occurs within 90 days of purchase, and (3) the replacement battery is installed by a John Deere dealer. The selling dealer makes no warranty of it’s own and the dealer has no authority to make any representation or promise on behalf of John Deere, or to modify the terms or limitations of this warranty in any way. PRO RATA ADJUSTMENT Any new battery which becomes unserviceable (not merely discharged) due to defects in material or workmanship more than 90 days after purchase, but before the expiration of the applicable adjustment period, will be replaced upon payment of the battery’s current list price less a pro rata credit for unused months of service. The applicable adjustment period is determined from the Warranty Code printed at the top of the battery and chart below. Installation costs are not covered by warranty after 90 days from the date of purchase. PRO RATA MONTHS OF ADJUSTMENT NOTE: If your battery is not labeled with a warranty code, it is a warranty code “B”. Warranty Code Warranty Period A 40 Months B 36 Months C 24 Months THIS WARRANTY DOES NOT COVER A. Breakage of the container, cover, or terminals. B. Depreciation or damage caused by lack of reasonable and necessary maintenance or by improper maintenance. C. Transportation, mailing, or service call charges for warranty service. LIMITATION OF IMPLIED WARRANTIES AND PURCHASER’S REMEDIES To the extent permitted by law, neither John Deere nor any company affiliated with it makes any warranties, representations, or promises as to the quality, performance or freedom from defect of the products covered by this warranty. IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, TO THE EXTENT APPLICABLE, SHALL BE LIMITED IN DURATION TO THE APPLICABLE ADJUSTMENT PERIOD SET FORTH HERE. THE PURCHASER’S ONLY REMEDIES IN CONNECTION WITH THE BREACH OR PERFORMANCE OF ANY WARRANTY ON JOHN DEERE BATTERIES ARE THOSE SET FORTH HERE. IN NO EVENT WILL THE DEALER, JOHN DEERE OR ANY COMPANY AFFILIATED WITH JOHN DEERE BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES. (Note: Some states do not allow limitations on how long an implied warranty lasts or the exclusion or limitation of incidental or consequential damages. So these limitations and exclusions may not Warranty - 67 INDEX Index A Accessories, Miscellaneous ........................................... 11 Air Cleaner Elements (Model 1642), Checking and Cleaning ......................................................................................... 34 Air Cleaner Elements (Model 17.542), Checking and Cleaning ................................................................................... 35 Air Cleaner Elements (Models 2048 and 2548), Checking and Cleaning .................................................................. 36 Axle Pivot, Lubricating Front .......................................... 30 B Balancing Blades ............................................................ 46 Battery and Terminals, Cleaning .................................... 47 Battery, Charge and Connect at Assembly .................... 59 Battery, Removing and Installing .................................... 47 Battery, Using Booster ................................................... 48 Bearings and Spindles, Lubricating Front Wheel ........... 30 Belt Tension (42 (3 in 1) Only), Adjusting ....................... 44 Belt, 42 (3 in 1), Replacing Mower Drive ........................ 43 Belt, 48 (3 in 1), Replacing Mower Drive ........................ 43 Belt, Installing and Removing Mower Drive Belt at Engine Drive Sheave (48 (3 in 1) only) ....................................... 40 Blades, Balancing ........................................................... 46 Blades, Checking Mower ................................................ 45 Blades, Servicing Mower ................................................ 45 Blades, Sharpening ........................................................ 46 Brake (42 (3 in 1) Only), Adjusting Spindle .................... 44 Brake Switch, Testing Park ............................................ 15 Brake, Testing Park ........................................................ 15 Brake, Using Park .......................................................... 17 Bulb, Replacing Headlight .............................................. 48 C Emission Compliance Period ............................................3 Emission Control System Certification Label ....................3 Engine Idling ...................................................................18 Engine Oil .......................................................................32 Engine Oil Level, Checking .............................................32 Engine Oil and Filter, Changing ......................................33 Engine Specifications ......................................................62 Engine Troubleshooting ..................................................53 Engine Warranty Maintenance Statement ......................32 Engine and Fuel Storage, Preparing ...............................57 Engine, Starting ..............................................................18 Engine, Stopping .............................................................19 F Filter, Changing Engine Oil .............................................33 Filter, Replacing Fuel ......................................................37 Free-Wheeling Lever, Using ...........................................23 Fuel Filter, Replacing ......................................................37 Fuel Gauge, Using ..........................................................17 Fuel Safety ........................................................................7 Fuel Storage ...................................................................57 Fuel Tank, Filling .............................................................50 Fuse, Replacing ..............................................................48 G Gear Transmission, Using Travel Controls on ................20 Grease ............................................................................30 H Headlight Bulb, Replacing ...............................................48 Headlights, Using ............................................................19 Height, Adjusting Cutting ................................................11 Hood, Removing and Installing .......................................50 Hour Meter, Using Service Reminder .............................17 I Capacities Specifications ............................................... 62 Carburetor, Adjusting ..................................................... 37 CargO Mount System, Using .......................................... 25 Certification Label ............................................................. 3 Chains, Using Tire .......................................................... 26 Chart, Using Troubleshooting ......................................... 53 Cleaning Air Intake Screen ............................................. 34 Controls on Automatic Transmission, Using Travel ....... 21 Controls on Gear Transmission, Using Travel ............... 20 Controls, Miscellaneous ................................................. 10 Controls, Operator Station ................................................ 9 Cruise Control, Using ..................................................... 22 Cutting Height, Adjusting ................................................ 11 D Daily Operating Checklist ................................................. 9 Dimensions Specifications ............................................. 62 Idling Engine ...................................................................18 Installing Mower Deck .....................................................41 Intervals for Service ........................................................28 L Label, Certification ............................................................3 Labels, Safety ...................................................................1 Level (Side-to-Side) and (Front-to-Rear), Checking Mower 12 Leveling Mower ........................................................ 13, 60 Lift Lever, Using Mower ..................................................22 Literature, Service ...........................................................27 Lubricants Recommended Specifications .......................63 Lubricating Front Axle Pivot ............................................30 Lubricating Front Wheel Bearings and Spindles .............30 Lubricating Mower Deck Lift Linkage and Pivot Points ...31 M E Electrical Specifications .................................................. 62 Electrical Troubleshooting .............................................. 55 Machine, Pushing ...........................................................23 Metal Surfaces, Repairing and Cleaning ........................52 Mower Blades, Checking ................................................45 Index - 68 INDEX Mower Blades, Servicing ................................................ 45 Mower Deck 42 (3 in 1), Specifications .......................... 63 Mower Deck 48 (3 in1), Specifications ........................... 63 Mower Deck Lift Linkage Lubrication ............................. 31 Mower Deck Wheels, Adjusting ...................................... 12 Mower Deck, Installing ................................................... 41 Mower Deck, Removing ................................................. 40 Mower Drive Belt, 42 (3 in 1), Replacing ........................ 43 Mower Drive Belt, 48 (3 in 1), Replacing ........................ 43 Mower Level (Side-to-Side) and (Front-to-Rear) Check . 12 Mower Level, Adjusting ............................................ 13, 60 Mower Lift Lever, Using .................................................. 22 Mower Troubleshooting .................................................. 55 Mower or Optional Bagger, Dismounting to Inspect or Unplug ................................................................................. 24 Mower, Using (Engaging and Disengaging) ................... 23 Mowing Tips ................................................................... 26 Mulch Cover, Using ........................................................ 24 O Oil Level, Checking Engine ............................................ 32 Oil and Filter, Changing Engine ..................................... 33 Oil, Engine ...................................................................... 32 Operating Checklist, Daily ................................................ 9 Storage, Removing Machine from ..................................57 Storing Safety .................................................................57 T Technical Manual ............................................................27 Testing Safety Systems ..................................................15 Tire Chains, Using ..........................................................26 Tire Pressure at Assembly, Check ..................................60 Tire Specifications ...........................................................62 Tractor Troubleshooting ..................................................55 Transmission, Checking (See your Authorized Service Center) ...................................................................................39 Transporting Machine on Trailer .....................................24 Travel Controls on Automatic Transmission, Using ........21 Troubleshooting Chart, Using .........................................53 W Warranty Maintenance Statement, Engine .....................32 Warranty Registration, Refer to the Production Identification Section ................................................................................ Weights, Using ................................................................26 Wheel Bearings and Spindle Lubrication ........................30 Wheels, Adjusting Mower Deck ......................................12 P PTO Switch, Testing ....................................................... 15 Park Brake, Using .......................................................... 17 Parts Catalog .................................................................. 27 Parts, Replacement ........................................................ 27 Plastic And Painted Surfaces, Avoid Damage To ............ 9 Plastic Surface Cleaning and Repairing Surfaces .......... 51 Power Port (Models 2048 and 2548 Only), Using .......... 25 R Removing Mower Deck .................................................. 40 Reverse Implement Option, Testing ............................... 17 Reverse Implement Option, Using the ........................... 21 S Safety Messages .............................................................. 3 Safety Systems, Testing ................................................. 15 Safety, Tire ....................................................................... 7 Safety-Alert Symbol .......................................................... 1 Seat Switch, Testing ....................................................... 16 Seat, Adjusting ............................................................... 11 Service Intervals ............................................................. 28 Service Literature ........................................................... 27 Service Reminder, Using ................................................ 17 Sharpening Blades ......................................................... 46 Spark Plug, Checking ..................................................... 36 Spindle Brake (42 (3 in 1) Only), Adjusting .................... 44 Spindles, Lubricating Front Axle Wheel Bearings and ... 30 Stopping Engine ............................................................. 19 Storage Compartments, Using ....................................... 26 Storage, Preparing Fuel and Engine for ......................... 57 Storage, Preparing Machine for ..................................... 57 Index - 69 NOTES Notes Notes QUALITY STATEMENT Quality Statement Please do not return this product to the store where you purchased it. Your Scotts product, designed and built by John Deere, is more than just a purchase, it’s an investment in quality. That quality goes beyond our equipment to your dealer’s parts and service support. That’s why John Deere has initiated a process to handle your questions or problems, should they arise. If you have questions or problems with your new product, please follow the steps below. To locate your nearest authorized Scotts servicing dealer, please call toll free 1-800-537-8233. Step 1 Refer to your operator’s manual A. It has many illustrations and detailed information on the safe and proper operation of your equipment. C. It gives ordering information for parts catalogs, service and technical manuals. B. It gives troubleshooting procedures, and specification information. D. If your questions are not answered in the operator’s manual, then go to Step 2. Step 2 Contact your dealer (Call 1-800-537-8233 to locate your nearest John Deere dealer) A. Your John Deere dealer has the responsibility, authority, C. If the parts and service people are unable to resolve your and ability to answer questions, resolve problems, and fulfill problem, see the dealership manager or owner. your parts and service needs. B. First, discuss your questions or problems with your dealer’s trained parts and service staff. D. If your questions or problems are not resolved by the dealer, then go to Step 3. Step 3 Call the John Deere Customer Communications Center A. Your John Deere dealer is the most efficient source in addressing any concern, but if you are not able to resolve your problem after checking your operator’s manual and contacting your dealer, call the Customer Communications Center. B. For prompt, effective service, please have the following ready before you call: The name of the dealer with whom you’ve been working. Your equipment model number. Number of hours on machine (if applicable). Your 13-digit serial number which you recorded on the inside front cover of this manual. If the problem is with an attachment, your attachment identification number. C. Then call 1-800-537-8233 and our advisor will work with your dealer to investigate your concern. Quality Statement - 71 SERVICE RECORD Service Record Record Service Dates Oil Change Oil Filter Change Lubricate Machine Air Cleaner Element Check/Clean Service Record - 72 Fuel Filter Change
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