KMW HR150 LED STREET LIGHT User Manual

KMW INC. LED STREET LIGHT

User Manual

HRR85W | 110W | 150WProduct Installation & Operation User Guidehttp://www.kmwgigatera.comInstallation & Operation User GuideRoadway LightingLED
Serious injury might result if the following precautions are not followed.The user may be injured or there would be property damage if the instructions below are not followed.• The installation should be performed by certied workers under the relevant regulations of end user's country / region. • Never modify or disassemble LED lighting arbitrarily because it can cause serious accidents.• Never use any input power except the listed rated voltage. If not, it can cause serious accidents.• Before installation, shut off the power supply and verify it is de-powered using a measuring instrument.• The wiring should be insulated under end user's respective region's Electric Installations Standards.• Do not install in a wet environment. This symbol is intended to remind the user the presence of actions and operation that may cause danger.Please read instructions carefully and follow the instructions to avoid any danger.This symbol is intended to represent precautions that the user should follow to prevent danger.• Do not forcefully pull on AC/DC lines when wiring up the lighting. (It causes the wires to snap.)• Do not use this product for any purposes other than what’s specied. The manufacturer or sellers are not responsible for breakdowns or accidents caused by its improper use.• When connecting the wires, use proper connection terminals depending on the site of installation. Do not install in a wet environment.• Make sure to ground xture by contacting it to metals around it to prevent damage by static.• The product may be damaged if static is not removed.• During the operation, be careful not to disconnect the wires. • Make sure the grounding is performed under Electricity Standards.• Using it for any voltage other than specied can cause failure or re.• Do not use it in moist environment. • Be mindful of proper ventilation of product.• Improper installation or disassembly causes a deformation or breakdown of the product. • Consider proper protection devices, such as circuit breakers, fuses, switches, etc. for safety precautions.• Do not install in an enviroment with excessive vibration.• Do not handle product with contaminated hands or gloves.• In any event, do not store / install in a contaminated place.• Changes or modications not expressly approved by the manufacturer could void the user's authority to operate the equipment.• This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation.• If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:- Reorient or relocate the receiving antenna.- Increase the separation between the equipment and receiver.- Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.- Consult the dealer or an experienced radio/TV technician for help.WARNINGCAUTION『Safety Precautions Installation』
The information in this document is subject to change without noticeCopyright 1991 ~ 2012 KMW, INC. All Rights Reserved©3Document Revision V0.61 2013.01.11 PagesRStreet Light (HR) Installation & Operation User GuideProduct OverviewProduct Features1) Scope OverviewThis manual describes how to compose, install, and operate LED streetlamps.2) LED Streetlight ApparatusA streetlight is a light that is installed on the side of least four-lane roads to improve trafc safety of vehicles and civilians as well as trafc efciency.3) Usage This is a trafc safety facility not only for expressways, streets, parking lots, and industrial facilities, but also for the safety on motorways or sidewalks. It is roughly divided into road lamps, sidewalk lamps, overbridge lamps, and high-mast lightings. The shape varies with the road feature and the beauty concept of your city to give you a lot of choices. The HR product lineup is 85W, 110W, 150W and all of them are proud of their high lamp efciency over 100 lm/W. The lamp efciencies are 8,500 lm, 11,000 lm, and 15,000 lm, respectively. The light distribution type is diversied. It supports Type II-S, Type II-M, Type III-S, Type-III-M to enable streetlamp installation in all environments.1) Vertically Arranged LED Module MethodHR adopted vertically arranged LED moduled unlike existing streetlamps. The vertically arranged LED mod-ules can help to minimize the heat generating from the LED and further guarantee long life of the device in the long run.2) An Electronic Auto Switch Is AttachedOn top of a product is installed an electronic Auto Switch. When the intensity of illumination reaches a certain level, the lamp will be automatically turned off rst and then it will be automatically turned off while it is not securing an illumination with sufcient intensity. In other words, it is a very convenient function to automati-cally turn on or off the lamp without operating the switch whenever necessary.3) Converter (SMPS) Exchange without ToolsHR adopted the Locking Lactch type to the locking device in the SMPS enclosure part to open or close the enclosure without any tool when you are exchanging the SMPS. In addition, the internal SMPS is xed not by bolts but not sockets for more comfortable maintenance.4) Silver Nanoreflecting PlateA nanoreflecting plate is expected to make effect on raising the intensity of illumination, i.e., improving the brightness when it is used for illumination. Although we install a lamp with lower wattage than those of the other companies, we can realize the intensity of illumination equivalent to or higher than them, eventually with more outstanding electricity-saving effect.
The information in this document is subject to change without noticeCopyright 1991 ~ 2012 KMW, INC. All Rights Reserved©4Document Revision V0.61 2013.01.11 PagesRStreet Light (HR) Installation & Operation User GuidePrecautions before InstallationPrecautions before InstallationThis installation manual is based on the assumption an Electronic Auto Switch is installed to each product.A product with an Electronic Auto Switch may look different from what it looks like in the brochure. Although, the other parts than the Electronic Auto Switch will be installed in the same manner.The whole HR lineup will be delivered without AC cables.The AC power cables shall be purchased at the cost of the user but we would like to recommend the cables with the following specifications.AC Power Cable Specification: SJTW Outdoor Power Cable
The information in this document is subject to change without noticeCopyright 1991 ~ 2012 KMW, INC. All Rights Reserved©5Document Revision V0.61 2013.01.11 PagesRStreet Light (HR) Installation & Operation User Guide① HR② ConverterDetail DescriptionNo Item Purpose① HRLED Streetlight② ConverterLamp and Brightness Sensor Power Supply Device (SMPS)Package 1 (Standard Type)
The information in this document is subject to change without noticeCopyright 1991 ~ 2012 KMW, INC. All Rights Reserved©6Document Revision V0.61 2013.01.11 PagesRStreet Light (HR) Installation & Operation User Guide③ Illumination Sensor IntensityDetail DescriptionNo Item Purpose① HRLED Streetlight② ConverterLamp and Brightness Sensor Power Supply Device (SMPS)③Illumination Sensor In-tensitySurrounding Brightness Based Automatic Power On/Off Function (Photo Sensor)Package 2 (Brightness Sending Type)① HR② Converter
The information in this document is subject to change without noticeCopyright 1991 ~ 2012 KMW, INC. All Rights Reserved©7Document Revision V0.61 2013.01.11 PagesRStreet Light (HR) Installation & Operation User Guide① HR③ DCM② ConverterPackage 3 (Built-In DCM Type)Dimming ControlOnce installed, the DCM module will be synchronized with the LCS system (for illumination control) to enable the dimming control from Zigbee.Detail DescriptionNo Item Purpose① HRLED Streetlight② ConverterLamp and Brightness Sensor Power Supply Device (SMPS)③ DCM Data Control Module (*LCS Controller is not included.)
The information in this document is subject to change without noticeCopyright 1991 ~ 2012 KMW, INC. All Rights Reserved©8Document Revision V0.61 2013.01.11 PagesRStreet Light (HR) Installation & Operation User Guide③ Illumination Sensor Intensity② ConverterDetail DescriptionNo Item Purpose① HRLED Streetlight② ConverterLED Streetlight③ DCMLED Streetlight④Illumination Sensor In-tensityLED StreetlightPackage 4 (Package Type)Dimming ControlOnce installed, the DCM module will be synchronized with the LCS system (for illumination control) to enable the dimming control from Zigbee.④ DCM① HR
The information in this document is subject to change without noticeCopyright 1991 ~ 2012 KMW, INC. All Rights Reserved©9Document Revision V0.61 2013.01.11 PagesRStreet Light (HR) Installation & Operation User GuidePut the product box on an even and at surface and cut the box along the suture line with a cutter. Please make sure the cutter blade doesn't enter deep enough to scratch the product surface. Also, be careful not to hurt yourself.Once the box is open, you will see a package fully covering the product.Open the top of the box wide in four directions and remove the product package and you will see the top surface of the product.This product is somewhat bit heavy, weighing 10 Kg.It is recommended to use both of your hands to put the product out of the box. Hold it with your palms for safety.STEP. 01STEP. 02STEP. 03Open the Product
The information in this document is subject to change without noticeCopyright 1991 ~ 2012 KMW, INC. All Rights Reserved©10Document Revision V0.61 2013.01.11 PagesRStreet Light (HR) Installation & Operation User GuideAs the sun rises from the east and sets to the west, you must direct the Brightness Sensor Receptacle to the north for normal operation of the product.To begin with, use a driver to loosen both bolts like the following gure:If you don't use the Electronic Auto Switch, skip the above step and jump to Step 10.Swing the receptacle horizontally and set it as close as to the north on the basis of the arrow (north) marked on top. Be sure to align the receptacle bolt holes with those of the apparatus to bond them with xing bolts.There are several bolt xing holes at the bottom of the receptacle.Direct the receptacle to the north and tighten two bolts in the reverse order of the disassembly until the connector is xed to the apparatus.STEP. 04STEP. 05STEP. 06Brightness Sensor Socket Direction Control (Option)Bolt holes
The information in this document is subject to change without noticeCopyright 1991 ~ 2012 KMW, INC. All Rights Reserved©11Document Revision V0.61 2013.01.11 PagesRStreet Light (HR) Installation & Operation User GuideThe brightness sensor has a directional nature as seen in the following gure:Among the three connection parts, one is designed to be long and wide and the others short and narrow. Please remember that forced installation against the direction nature may damage the lamp connection part.The brightness sensor is optional and it may look different from what it looks like in the gure if it is bought by the user.Align the brightness sensor with the lamp for con-nection and impose little force downward until they are tightly bonded.Turn the brightness sensor clockwise while pushing it inside.If you complete the above procedure without fail, the Electronic Auto Switch will keep rotating until it is xed to the lamp connection part like the follow-ing gure:STEP. 07STEP. 08STEP. 09Illumination Sensor Intensity Installation (Option) Clockwise
The information in this document is subject to change without noticeCopyright 1991 ~ 2012 KMW, INC. All Rights Reserved©12Document Revision V0.61 2013.01.11 PagesRStreet Light (HR) Installation & Operation User GuideOpen the SMPS part from the main body for AC pow-er cable wiring.To begin with, use your thumb to push the latch lock-er upward and pull the lower part like the following gure:When you zoom in the image, the part that was hid-den for easier description purpose will appearBend up vled part like the following gure:When you zoom in the image, the part that was hid-den for easier description purpose will appear Unlock the latched part and open the SMPS main body.STEP. 10STEP. 11STEP. 12Open the Converter
The information in this document is subject to change without noticeCopyright 1991 ~ 2012 KMW, INC. All Rights Reserved©13Document Revision V0.61 2013.01.11 PagesRStreet Light (HR) Installation & Operation User GuideOpen the SMPS part and hang it on the hook before you start wiring.Insert the AC power cable behind the arm like the fol-lowing gure:HR Model basically does not supply the AC power cable. If necessary, it shall be purchased by the user. Once the AC power cable moved inside the lamp, tension it with a margin for later connection with the twister.STEP. 13STEP. 14STEP. 15AC Power Cable Wiring
The information in this document is subject to change without noticeCopyright 1991 ~ 2012 KMW, INC. All Rights Reserved©14Document Revision V0.61 2013.01.11 PagesRStreet Light (HR) Installation & Operation User GuideKeep the lamp and the light pole so arranged that the AC power cable is not stuck between them be-fore you bond them together.Attach the lamp to the light pole like the fol-lowing gure:Once the lamp is installed, use xing bolts to x it to the light pole.When you remove the cap on top of the lamp as il-lustrated in the gure, you will see three lamp xing nuts called M10 Set Screw (Mood Bolt) inside.Use a hexagonal wrench to tighten the xing bolts until the lamp is tightly bonded with the light pole.Once the xing bolts are in their positions, recover the top with the cap.STEP. 16STEP. 17STEP. 18Light Installation
The information in this document is subject to change without noticeCopyright 1991 ~ 2012 KMW, INC. All Rights Reserved©15Document Revision V0.61 2013.01.11 PagesRStreet Light (HR) Installation & Operation User GuideBe sure to bond the AC power cable with the SMPS cable. At rst, use the twister to connect the two cores of the white cable (N) with each other.Each cable comes from the core after it is connected to the AC power cable and the lamp body.Be sure to use only the cable in the same color for power cable connection. Wrong wiring may give a criti-cal damage to the product at the time of power supply.Use the twister to connect the two cores of the black cable (N) with each other like the following gure:Each cable comes from the core after it is connected to the AC power cable and the lamp body.Be sure to use only the cable in the same color for power cable connection. Wrong wiring may give a criti-cal damage to the product at the time of power supply.Use the twister to connect two cores of a yellowish green and yellow mixture cable (FG) with each other.Each cable comes from the core after it is connected to the AC power cable and the lamp body.Be sure to use only the cable in the same color for power cable connection. Wrong wiring may give a criti-cal damage to the product at the time of power supply.STEP. 19STEP. 20STEP. 21AC cable Connection
The information in this document is subject to change without noticeCopyright 1991 ~ 2012 KMW, INC. All Rights Reserved©16Document Revision V0.61 2013.01.11 PagesRStreet Light (HR) Installation & Operation User Guide Once the AC power cable is connected, arrange the internal wiring well and close the SMPS cover like the following gure:STEP. 22Lamp Angle ControlThis product is structured to control the lighting sur-face by 5° in vertical direction.Please remember the default of the product is set to 0° when it is shipped out from the factory.Do not disassemble the xing bolt for angle setting. The lamp may rotate downward to damage the prod-uct.Remove the xing bolts in front to raise the lamp by 5°.Push the lamp upward whiling aligning its second and fourth bolt holes with the corresponding light pole holes and bolt parts together for xing like the following gure:Put the bolts through the points where both holes are aligned and tighten them rmly.STEP. 23STEP. 24
The information in this document is subject to change without noticeCopyright 1991 ~ 2012 KMW, INC. All Rights Reserved©17Document Revision V0.61 2013.01.11 PagesRStreet Light (HR) Installation & Operation User GuideRemove the xing bolts in front to lower the lamp by 5°.Push the lamp downward whiling aligning its rst and third bolt holes with the corresponding light pole holes and bolt parts together for xing like the following gure:Put the bolts through the points where both holes are aligned and tighten them rmly.STEP. 25Lamp Angle ControlUse a 17 mm spanner to tighten the xing bolts on the lamp side. In this case, both sides shall be tight-ened.Now, HR Product installation is completed.Turn the main power switch on to check if the prod-uct is working properly.STEP. 26STEP. 27
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