Kaba Access Simplex Mechanical Pushbutton Lock 5000 Series Exit Installation Instructions Pkg3054

Simplex 5000 Exit Installation Instructions - PKG3054 simplex-5000-exit-installation-instructions-pkg3054 Simplex 5000 Mechanical Lock - Kaba Access & Data Systems

Kaba Simplex Mechanical Pushbutton Lock - 5000 Series Exit Installation Instructions simplex-5000-exit-installation-instructions-pkg3054 Installation Instructions

User Manual: Kaba Access Kaba Simplex Mechanical Pushbutton Lock - 5000 Series Exit Installation Instructions Installation Instructions

Open the PDF directly: View PDF .
Page Count: 12

Kaba Access Control

2941 Indiana Avenue

Winston-Salem, NC 27105 USA

Tel: (800) 849-8324 (336) 725-1331

Fax: (800) 346-9640 (336) 725-3269

www.kabaaccess.com PKG3054 0807

Simplex

5010 Exit Trim

Installation Instructions

2 3

TABLE OF CONTENTS Simplex 5000

Assembly Drawing (Simplex 5000 Exit Trim) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

ToolsRequired ................................................................4

A. DoorPreparation–ExitDevice ..............................................5

B. Door Preparation – Simplex 5000 Exit Trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

C. InstallExitDevice ..........................................................6

D. DoorThickness ............................................................6

E. Assemble Outside Unit to Universal Mounting Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

F. LockHanding..............................................................7

G. ChangingKey-in-Lever(KIL)Cylinder.........................................7

H. Installing / Removing Outside Lever (Key-in-Lever Models) . . . . . . . . . . . . . . . . . . . . . .8

I. Installing/RemovingOutsideLever..........................................9

(Interchangeable / Removable Core Models)

J. InstallingSimplex5000ExitTrim ............................................11

K. TestingOperationoftheLock ...............................................11

L. ChangingCombinations ....................................................12

M. ResetaLostorUnknownCombination .......................................13

N. Troubleshooting...........................................................16

The Simplex 5000 Exit Trim lock is

adaptable to a wide variety of exit

devices on the market today. No tools are

required to reverse handing, and the

spring loaded tailpiece drive automatical-

ly adjusts to door thickness from 1 3⁄4" to

21⁄8". Door thickness of up to 2 1⁄4" inch-

es can be accommodated through the

addition of a spacer ring. The Simplex

5000 Exit Trim lock accommodates

through bolt mounting as used in most

fire rated installations as well as surface

mounted applications and is retrofitable

to existing installations. Before beginning

installation, please read and understand

all of the following instructions as well as

the exit device manufacturer’s instruc-

tions.

Warning

The combination of this lock has been factory preset, 2 & 4 depressed at the

same time, then 3 and then ENTER. For your security, the combination must be

changed at time of installation.

Warnings and Cautions

Important: Carefully inspect windows, doorframe, door, lights, etc.

to ensure that the recommended procedures will not cause damage. Kaba

Access Control’s warranty does not cover damages caused by installation.

Caution: Wear safety glasses when preparing door.

10-24X1 3⁄4" Pan Head

Mounting Screw

10-24X2 1⁄4" Pan

Head Mounting

Screw

13⁄4"

21⁄4"

10-24X3⁄4" Flat Head

Trim Plate Screw

3⁄4"

8-32X1 5⁄8" Connector

Screw 15⁄8"

Mounting Bushing

4 5

A. DOOR PREPARATION - EXIT DEVICE

A-1 For New Installations (Existing Installations proceed to step A-2): For

new installations, all mounting hardware for the actual exit device should

be acquired from the exit device supplier. All necessary hardware to

mount the Simplex exit trim is included in the box. The rim style exit

device determines the location of the Vertical and Horizontal Centerlines.

Follow the exit device manufacturer’s directions for locating these refer-

ence lines. Draw the lines on the door such that they can be used as a

reference for aligning the supplied Simplex 5000 Exit Trim lock paper

template in step B. (IMPORTANT: Before making any holes in the door

make sure that the vertical centerline is at least 2 1⁄4" from the edge

of the door. The Simplex 5000 Exit Trim lock should not be used if

the installation requires a backset less than 2 1⁄4". Also, if the door is

a panel type make sure that the stile is wide enough to accommodate

the Simplex 5000 Exit Trim lock outside trim plate. The outline of

the outside trim plate is shown on the paper template and may be

overlaid on the centerlines for this purpose.) If the vertical centerline

and stile width are compatible with the Simplex 5000 Exit Trim lock,

complete the exit device manufacturer’s door preparation instructions

including locating and mounting the strike and drilling the exit device

mounting holes, do not mount the exit device until completing section B

of this manual.

A-2 For Existing Installations (New Installations proceed to step B): It is

important that you understand how the exit device is supposed to mount

to the door to ensure that after removing the existing installation, any

hardware necessary to mount the exit device back on the door, such as

sex bolts, is on hand prior to beginning installation. All necessary hard-

ware to mount the Simplex exit trim is included in the box. Remove the

existing exit device and outside trim. Care must be taken to ensure that

the vertical and horizontal center lines are located as accurately as possi-

ble from the existing door preparation. Locate and draw these the lines

on the door such that they can be used as a reference for aligning the

Simplex 5000 Exit Trim lock paper template in section B. (IMPORTANT:

Before making any holes in the door make sure that the vertical center-

line is at least 2 1⁄4" from the edge of the door. The Simplex 5000 Exit

Trim lock should not be used if the installation requires a backset

less than 2 1⁄4". Also, if the door is a panel type make sure that the

stile is wide enough to accommodate the Simplex 5000 Exit Trim

lock outside trim plate. The outline of the outside trim plate is shown

on the paper template and may be overlaid on the centerlines for this

purpose.) If the vertical centerline and stile width are compatible with the

Simplex 5000 Exit Trim, proceed to section B.

TOOLS REQUIRED

• Safety glasses

• Electric drill (variable speed)

• Awl or center punch

• 2 1⁄8" (54 mm) hole saw pilot drill

•3⁄8" (25 mm) hole saw pilot drill

• Hammer

• Phillips head screwdriver

• Small flat blade screwdriver

For technical assistance please call

1-800-849-TECH (8324) or 336-725-1331

OPERATIONAL NOTE:

The Simplex 5000 Exit Trim lock is in most ways identical to the Simplex

5000 Cylindrical lock with the exception of the operation of the lever and

the key override system. When the handing is properly set, rotating the

lever upwards will not actuate the latch. The key override system differs

in that rotating the key does not actuate the latch as on cylindrical drive

models. To use the key override the key must be inserted into the cylinder

and rotated counter clockwise till it stops (approximately 90 degrees). Then

while holding the key in this position with one hand, use the other hand to

rotate the lever downwards to retract the latch. Once the lever has rotated

a few degrees, the key may be released.

6 7

B. DOOR PREPARATION – SIMPLEX 5000

EXIT TRIM

B-1 For New Installations (Existing Installations proceed to

section B-2): Place paper template (supplied) onto the

inside of the door and align with the Centerlines. Mark

the location of the Simplex 5000 Exit Trim lock mount-

ing holes. Drill the three 3⁄8" holes through the door,

then use a hole saw to cut the 2 1⁄8" bore through the

door at the intersection of the Vertical and Horizontal

Centerlines. Care should be taken that these holes are

drilled perpendicular to the door face. Make sure any

burrs are removed from the hole edges, and that all

chips are cleaned out of the holes prior to installing hardware.

B-2 For Existing Installations (New installations proceed to section C): Doors

that have an existing exit device installed might already have a through

bore at the intersection of the vertical and horizontal centerlines, if the

existing hole is smaller than 2 1⁄8" in diameter it will need to be enlarged.

Extra care should be used to ensure that the location of this hole is kept

as accurate as possible in relation to the existing mounting pattern. Place

paper template (supplied) onto the inside of the door aligned with the

centerlines and mark the location of the Simplex 5000 Exit Trim lock

mounting holes. Drill the three 3⁄8" holes through the door, then use a

hole saw to cut the 2 1⁄8" bore through the door at the intersection of the

vertical and horizontal centerlines. Care should be taken that these holes

are drilled perpendicular to the door face. Make sure any burrs are

removed from the hole edges, and that all chips are cleaned out of the

holes prior to installing hardware.

C. INSTALL EXIT DEVICE:

Follow the exit device manufacturer’s instructions for installing the exit

device onto the door.

D. DOOR THICKNESS:

The Simplex 5000 Exit Trim lock drive unit (a)

has a spring loaded tailpiece (b) and is preassem-

bled to accommodate standard door thickness 1

3⁄4" to approximately 2 1⁄8" for most applications.

For doors up to 2 1⁄4" it may be necessary to add

a spacer to increase the projection of the tail-

piece. If this is required, first remove and discard

the two 1 3⁄8" (35mm) connecting screws (c) from the drive unit (a). Add

spacer (d), and remount using the two longer 1 5⁄8" (41 mm) connecting

screws supplied in the Thick Door Accessory Package.

E. ASSEMBLE OUTSIDE UNIT TO

UNIVERSAL MOUNTING PLATE:

Assemble the Universal Mounting Plate (a) to the Outside

Unit Assembly (b) and secure using the (4) 10-24 x 3⁄4" long

screws (c) supplied in the accessory kit.

F. LOCK HANDING:

F-1 Determine the handing of your door, from the following diagram.

F-2 To set the handing of the drive unit grasp,

the end of the tailpiece (a) between the

fingers and rotate the tail piece until it stops

with the indicator arrow (b) pointing at the

stamped letter “LHR” for left hand reverse

installations, or the stamped letter “RHR”

for right hand reverse installations.

Note: Until engaged with the exit device, the tailpiece (a) is free to swivel 180

degrees to facilitate handing of the lock. During shipping and preparation the

position of the tailpiece may shift. The last step before mounting the lock unit

is to make sure the drive unit is set up for proper rotation.

G. CHANGING KEY-IN-LEVER (KIL) CYLINDER:

The Simplex 5000 outside lever comes preassembled

with Kaba’s key-in-lever cylinder (Kaba 1599).

To use a different key-in-lever cylinder

follow remaining steps in this section.

G-1 Remove KIL cylinder (a) from the outside

lever (b) by removing the lever insert (e)

and the cylinder retainer (c) using a small

flat blade screw driver or small needle

nose pliers. Remove the cylinder, then

the tailpiece.

Left Hand Reverse Right Hand Reverse

RHR

LHR

8 9

G-2 Determine the proper tailpiece (d) from the chart below for your KIL

cylinder.

You must use a factory shortened Kaba tailpiece.

The shortened K 2 tailpiece is preassembled with the Kaba 1599.

G-3 Assemble the required tailpiece (d) (supplied with your KIL cylinder.

All tailpieces must be installed vertically for proper

installation, as shown.

G-4 Insert the KIL cylinder into the outside lever (b)

and secure it with the cylinder retainer (c) and

cylinder insert (e) until the KIL cylinder is

snug and unable to move freely.

H. INSTALLING / REMOVING

OUTSIDE LEVER

(Key-In-Lever models only)(For interchangeable

and removable cores proceed to section I)

Note: Installing levers to the unit assemblies

before mounting the unit assemblies may

ease initial installation.

H-1 Make certain the lever catch is up as shown (c).

Position the lever sleeve (f) tab correctly with the

respective notch on the lever. The lock comes shipped

with the lever sleeve already installed in the lock

housing. When installing lever, ensure it is oriented to

engage the lever sleeve to accommodate desired lock

handing as shown.

H-2 Insert one of the (supplied) keys (a) into the outside

lever (b) and rotate key counterclockwise 45 degrees.

H-3 Insert the outside lever (b) until it is flush to the outside

unit assembly. Secure the outside lever by rotating the key

clockwise 45 degrees to horizontal position. Remove key.

Note: To remove the outside lever from the

outside unit assembly, follow the steps below.

H-4 Insert one of the (supplied) keys (a) into the outside lever

(b) and rotate it counterclockwise 45 degrees. Insert

release tool (d) into the small hole (e) under lever as

shown. Gently push lever catch up until it clicks. Remove

tool, then remove outside lever (b).

I. INSTALLING / REMOVING OUTSIDE LEVER

(Interchangeable / Removable Core Models)

Note: Installing lever to the unit assemblies

before mounting the unit assemblies may

ease initial installation.

I-1 Make certain the lever catch is up as shown (c).

Position the lever sleeve (f) tab correctly with the

respective notch on the lever. The lock comes shipped

with the lever sleeve already installed in the lock

housing. When installing the lever, ensure it is

oriented to engage the lever sleeve to

accommodate desired lock handing as shown.

I-2 Insert the outside lever (b) until it is flush to the outside

unit assembly (a). To secure the outside lever, insert the

release tool (d) (or screw driver) into the outside lever as

shown, and slide the lever catch down until it clicks. Make

certain lever is attached before installing the core.

Assa 65611, Australian: Kaba experT 107K5 &

Boyd KC286, Corbin-Russwin 2000-03, Kaba

1599, Schlage 23-001, Schlage Primus 20-760,

Kaba Peaks 1099

Medeco 20W200H1

Arrow C100, Sargent 10 LINE

Marks

Abloy 5277, Abloy 5477, Assa 65691,

Kaba 1539, Kaba Gemini 4730

KIL CYLINDERTAILPIECE

45º

KIL Lever Sleeve

Correct

Position

Incorrect

Position

Correct

Position

Incorrect

Position

IC Lever Sleeve

KABA SIMPLEX®/E-PLEX®5x00 SERIES

LIMITED WARRANTY

Kaba Access Control warrants this product to be free from defects in material

and workmanship under normal use and service for a period of three (3) years.

Kaba Access Control will repair or replace, at our discretion, 5000 Series Locks

found by Kaba Access Control analysis to be defective during this period. Our

only liability, whether in tort or in contract, under this warranty is to repair or

replace products that are returned to Kaba Access Control within the three (3)

year warranty period.

This warranty is in lieu of and not in addition to any other warranty or condi-

tion, express or implied, including without limitation merchantability, fitness for

purpose or absence of latent defects.

ATTENTION: This warranty does not cover problems arising out of improper

installation, neglect or misuse. All warranties implied or written will be null and

void if the lock is not installed properly and /or if any supplied component part

is substituted with a foreign part. If the lock is used with a wall bumper, the

warranty is null and void. If a doorstop is required, we recommend the use of a

floor secured stop.

The environment and conditions of use determine the life of finishes

on Kaba Access Control products. Finishes on Kaba Access Control products

are subject to change due to wear and environmental corrosion. Kaba Access

Control cannot be held responsible for the

deterioration of finishes.

Authorization to Return Goods

Returned merchandise will not be accepted without prior approval. Approvals

and Returned Goods Authorization Numbers (RGA Numbers) for the 5000

Series are available through our Customer Service department in Winston-

Salem, NC (800) 849-8324. The serial number of a lock is required to obtain

this RGA Number. The issuance of an RGA does not imply that a credit or

replacement will be issued.

The RGA number must be included on the address label when material

is returned to the factory. All component parts including latches and strikes

(even if not inoperative) must be included in the package with return. All mer-

chandise must be returned prepaid and properly packaged

to the address indicated.

KABA ACCESS CONTROL

2941 INDIANA AVENUE

WINSTON-SALEM, NC 27199-3770

NO POSTAGE

NECESSARY

IF MAILED

IN THE

UNITED STATES

BUSINESS REPLY MAIL

FIRST-CLASS MAIL PERMIT NO. 1563

POSTAGE WILL BE PAID BY ADDRESSEE

WINSTON-SALEM, NC

Notes

Thank you for purchasing our product. In order to

protect your investment and to enable us to better

serve you in the future, please fill out this registration

card and return it to Kaba Access Control, or

This lock will be used in what type of facility?

Commercial Building Industrial / Manufacturing Airport

College/University Government/Military School/Educational

Hospital/Healthcare Other (please specify)

What area is being secured with this lock? (e.g. Front Door, Common Door, Exercise Room)

This lock is:

New Installation

Replacing a conventional keyed lock

Replacing a Kaba Mechanical Pushbutton Lock

Replacing a Kaba Electronic Access Control

Replacing a Keyless Lock other than Kaba

How did you learn about Kaba Access Control Pushbutton Locks?

Advertisement Previous Use Internet / Web Another Use

Locksmith Maintenance Training Class Other (please specify)

What was your reason for buying this lock?

Who installed your lock?

Locksmith Maintenance Other

Check here if you would like more information on Kaba Access Control locks.

Name

Position

Company

Address

City

State ZIP (Postal Code) Country

Phone

Name of Dealer Purchased From

Date of Purchase

Lock Model Number

REGISTRATION CARD

1110

I-8 Remove the interchangeable/removable core.

Then remove the tailpiece (e).

Note: You may want to use needle nose pliers for

some tailpieces.

I-9 Insert the lever release tool (d) into the small hole

(f) under lever as shown. Gently push lever catch up

until it clicks. Remove tool, then remove outside lever (b).

J. INSTALLING SIMPLEX 5000 EXIT TRIM:

Note: Prior to mounting the lock, ensure the handing is set correctly

as the tailpiece may have shifted during handling (see section F)

J-1 Guide the unit assembly so the tailpiece (a) engages the vertical slot in

the hub of the exit device. The key override may be utilized to test the

operation to make sure that the tailpiece is engaged with the exit device

hub before fastening assembly to the door.

J-2 Then insert the three mounting

bushings (d) into the holes on the

inside of the door, and thread the

mounting screws (e) in to the sex

bolts and tighten securely.

Note: Do not close the door until testing the

operation of the lock and exit device as

described in step K below.

K. TESTING THE OPERATION OF

THE LOCK

K-1 Depress the push pad of the exit device and hold. Ensure that the latch is

fully retracted. Release the push pad; the latch should return to the fully

extended position.

K-2 Enter the factory set combination: Depress buttons 2 and 4 at the same

time (& release), then press button 3 (& release), then depress the

“ENTER” button and release. You should feel a slight click as each button

is depressed.

K-3 Rotate the outside lever downward and hold. Ensure that the latch is

retracted sufficiently to clear the strike. Release the outside lever; the

latch should be fully extended.

K-4 Press the “ENTER” button only, and release, then rotate the outside lever.

The latch should not retract.

Note: For all interchangeable/removable cores

except ASSA/Medeco/Yale, proceed to section I-3.

For ASSA/Medeco/Yale cores, skip to section I-5.

I-3 Insert the supplied tailpiece (e) vertically into the

outside lever (b) as shown. Make certain that you rotate

the tailpiece so that it will align with the interchangeable

core. For screw cap type cores (Schlage) (g), the tailpiece

must be assembled to the core first (vertical position).

Insert the interchangeable core into the outside lever.

Note: To remove the outside lever from the

outside unit assembly, follow the steps below.

I-4 Remove the interchangeable core (g).

Then remove the tailpiece (e).

Note: You may want to use needle nose pliers

for some tailpieces.

Insert the release tool (d) into the small hole (f) under lever as shown. Gently

push lever catch up until it clicks. Remove tool, then remove outside lever (b).

I-5 For ASSA/Medeco/Yale interchangeable/removable cores, the tailpiece

must be prepped for the desired length before installation.

When using a Yale core on a cylindrical

latch application, measure the door

thickness of the intended application.

I-6 Notice the score marks on the flat portion

of the ASSA/Medeco/Yale tailpiece. Using

the diagram to the right, locate the score

mark on your tailpiece that matches your

core prep for the intended application,

and break the tailpiece off accordingly.

Using two pairs of pliers, break the tailpiece to

the desired length of the intended application by

holding one pair of pliers on the good side of

the score mark and a second pair on the other

side of the score mark. Slowly move the 2nd

pair of pliers up and down until the unneeded

portion of the tailpiece breaks free.

I-7 Insert the ASSA/Medeco/Yale tailpiece (e) vertically

into the outside lever as shown. Make certain that

you rotate the tailpiece slightly so that it will align

with the interchangeable/removable core. Insert the

interchangeable/removable core into the outside lever.

Note: To remove the outside lever from the outside unit

assembly, follow steps below.

vertical

YALE 6 & 7 PIN,

CYLINDRICAL – THIN DOOR

(1 3⁄8" (35 mm) to 1 1⁄2" (38 mm))

(DO NOT SHORTEN TAILPIECE -

For 1 5⁄8" (41 mm) to 2 1⁄4" (57 mm))

ASSA/MEDECO 5, 6 & 7 PIN,

CYLINDRICAL – DO NOT

SHORTEN TAILPIECE

ASSA & MEDECO 6 PIN,

EXIT & MORTISE

MEDECO 5 PIN,

EXIT & MORTISE

YALE 6 & 7 PIN,

EXIT & MORTISE

vertical b

1312

M. HOW TO RESET A LOST OR

UNKNOWN COMBINATION

There is no way to determine a forgotten, unknown or lost combination

code from the front or outside of the lock. However, it can be reset and

recovered or reset and changed to a new code by following the steps in

this section.

Warning: Since this procedure is of a technical nature, only technically

trained personnel in the lock and hardware field should undertake this

operation. For further assistance, call the Kaba Access Control technical

support line at 800-849-TECH (8324) or 336-725-1331 between 8AM and

5PM Eastern Standard Time, Monday through Friday (except holidays).

M-1 Removing Lock From Door

Remove the Simplex 5000 Exit Trim lock

from the door. (Reverse procedures from

section J of this manual).

M-2 Remove the Universal Mounting Plate

from the Unit Assembly

Disassemble the Universal Mounting Plate

from the Outside Unit Assembly. (Reverse

procedure from section E of this manual).

M-3 Removing Combination Chamber

Assembly

Carefully remove the base plate of outside unit assembly

(a) by removing the 2 Phillips screws (one screw may be

found under an inspection sticker).

Remove the combination chamber assembly (b) from the

base plate by removing the 2 Phillips screws (c).

Remove the 3-sided dust cover (d) to fully

expose the chamber by removing 2 small

Phillips screws (e) (may be 1 screw in newer

models) (x).

K-5 Insert one of the supplied keys into the outside lever. Rotate key counter

clockwise till it stops (approximately 90 degrees), while holding the key in

this position with one hand, use the other hand to rotate the lever down-

wards till it stops and hold (once the lever has rotated a few degrees the

key may be released). Ensure that the latch has retracted sufficiently to

clear the strike. Release the lever once more and ensure that the latch is

fully extended.

L. CHANGING COMBINATIONS

Note: The factory set combination of your new 5000 series: Press “2” and

“4” at the same time, then release. Press “3”, then release. Press the

“ENTER” button, then release. For your security, the factory set combina-

tion MUST BE changed when lock is installed.

The combination can be easily changed using one to five of the lock’s buttons

in any order in the combination. Each button can only be used once. Note:

Three or more non-sequential button combinations are recommended for

higher security. Also, two or more buttons may be pushed together (at the

same time) as part of your new combination.

CAUTION: The door MUST BE open during this entire procedure.

L-1 Note: The combination change can be done without removing lock from

door. Ensure that the door is open during this procedure. Rotate the

outside lever (d) once to stop position and release to reset the lock; the

latch should not retract.

L-2 Press the existing combination (b) followed by the ENTER button (c) and

release; do not turn the lever.

Exterior Combination Change

L-3 Insert the release tool (a) through hole in number pad

and gently lift up loop end of the tool to depress the

code change button until you hear a click; remove tool

and do not press any buttons.

L-4 **This Step Is Very Important** Rotate lever (d) once,

and only once to clear the old combination; the latch (e)

will retract; release the lever.

L-5 Press in your new combination (b) followed by the

ENTER button (c) and release.

L-6 Rotate the lever (d) to verify that the latch retracts confirming the

validity of the new combination (if you try the old combination now, it

should not work).

IMPORTANT: The “ENTER” button must be depressed and released

after entering the combination. The latch will not retract until the

“ENTER” button is depressed and released.

(x)

1514

Note: If you depress the wrong key stem by mistake, rotate the reset cam

back toward you, (toward the key stems and release). This resets the code

gears and you must repeat the above procedure.

M-5 Clearing the Current Code and Setting a New Code

Note: Align the code gear pockets with the “L” shaped legs.

Depress the code change button (i) located on top of

the combination chamber once and release.

Rotate the reset cam (g) back toward you with your

finger (toward the key stems) as far as it will go and

release.

Enter your new combination code by depressing the

key stem corresponding to the first number (1

through 5) of your code. For example, if the new

code is 3-2-5, then you would depress 3 first, then 2

and finally 5. Record this new combination code for

future reference.

Push the shoulder (j) at the bottom of the Unlocking

slide up toward the code change button and release.

If each of the 5 “L” shaped legs of the unlocking slide engages snugly inside its

corresponding code gear pocket, then it confirms that the new code has been

successfully changed. Rotate the reset cam (g) back toward you and release.

Note: If all 5 “L” shaped legs do not align fully with their corresponding

code gear pockets, repeat the procedures M-3 and M-4.

M-6 Reinstalling chamber assembly into lock and retesting

Reinstall the 3-sided dust cover over the combination chamber with the 2

small Phillips screws removed (maybe 1 screw in newer models).

Reinstall the combination chamber assembly to the base plate with the 2

Phillips screws removed.

Reinstall the base plate on to the outside unit assembly with the 2 Phillips

screws removed. Make sure all parts have been reinstalled correctly.

Then reinstall the universal mounting plate with 2 Phillips screws removed

earlier.

M-7 Reinstall lock on door by following procedures outlined in section J of

this manual.

M-8 Retest new code with lock on door by entering the new numbers

followed by the “ENTER” button and rotating the outside lever. The lock

should open and the latch should retract.

M-4 Resetting and Recovery of Current Code

To reset the code gears (a), each one of the 5

“L” shaped legs (b) of the unlocking slide (c)

must engage snugly with the corresponding

code gear pocket (d) next to it.

Position the chamber in one hand, as shown. Hold

chamber by the top screw tab (e) and bottom screw

tab (f).

Rotate the reset cam (g) back toward you with your

finger, towards the key stems (h) as far as it will go

and then release. Now look at the code gears (a)

and the unlocking slide (c). Note that some or all 5

of the code gear pockets (d) are rotated away from the “L” shaped legs (b) as if

out of alignment. Typically each code gear pocket will be at a slightly different

distance compared to the other.

Note: Sometimes two different gear pockets are away from alignment by

exactly the same distance – this indicates that the current code uses two

different number buttons (example, 2 and 4) depressed at the same time

as part of the code combination.

Using a small flat blade screw driver or your thumbnail, depress the key stem

which corresponds to the gear pocket which has been rotated the farthest

away (out of alignment) from the “L” shaped leg. When depressed, the key

stem(s) should stay down and the corresponding gear pocket(s) should move

closer to its corresponding “L” leg, closer to alignment. Record the key stem

number. This is the first number of your combination.

Note: If two gear pockets are at the same distance, depress

both of these corresponding key stems at the same time.

Continue by pressing the key stem that corresponds to the gear pocket

that was the next furthest away (do not include gear pockets that have

already been rotated). Record each key stem number that is depressed.

Continue this procedure until all five gear pockets are aligned with their

corresponding “L” shaped legs on the unlocking slide. The combination is the

recorded numbers, in the order recorded.

SYMPTOM POSSIBLE CAUSE REMEDY

1716

5. The outside lever

does not retract the

latch after entering

the correct combina-

tion and depressing

the enter button.

The drive unit

handing was not

set correctly, or

the tailpiece is not

engaged with the

exit device hub.

Remove lock from door

and refer to section F.

Make sure the drive unit

handing is set correctly.

Also, check door thick-

ness; if the door is over 2”

thick make sure the tail-

piece projection is ade-

quate to engage the exit

device hub. Refer to sec-

tion D to adjust for door

thickness. Remount unit

taking care to ensure the

tailpiece engages the exit

device hub properly. (This

is a blind operation, but

the spring-loaded tailpiece

should make an audible

click when it pops in to

place, use the key over-

ride function to make sure

the latch retracts when

the lever is rotated before

securing mounting

screws).

N. TROUBLE SHOOTING

SYMPTOM POSSIBLE CAUSE REMEDY

1. The outside lever

always retracts the

latch after depressing

and releasing the

“ENTER” button only

(without combination).

2. The outside lever

will not go completely

inside the outside unit

assembly.

3. Correct combination is

depressed but the

latch does not retract.

4. Cannot remove key

from outside lever —

key is stuck.

Lock is in “ZERO”

combination.

Lever catch is

misaligned.

Failed to depress

the “ENTER”

button.

Key was rotated

180 degrees in

wrong

direction.

Follow the procedure for

Changing Combinations

(Section M) except omit steps

1 and 2 (do not enter the

existing combination).

Insert release tool through

small hole on the outside

unit assembly (under the

lever). Using the tool, gently

push

lever

catch up until it

clicks. Refer to Section I or J

(Installing and Removing the

Outside Lever).

Always depress and release

the “ENTER” button after

depressing the correct

combination.

Rotate key counterclock-

wise. Insert release tool

through small hole on the

outside unit assembly

(under the lever). Using

the tool gently push

lever

catch up until it clicks.

Remove outside lever.

Remove key. Then follow

steps in Section I or J:

Installing and Removing

the Outside Lever.

1918

NotesNotes

Kaba Access Simplex Mechanical Pushbutton Lock 5000 Series Exit Installation Instructions Pkg3054

Simplex 5000 Exit Installation Instructions - PKG3054 simplex-5000-exit-installation-instructions-pkg3054 Simplex 5000 Mechanical Lock - Kaba Access & Data Systems

Kaba Simplex Mechanical Pushbutton Lock - 5000 Series Exit Installation Instructions simplex-5000-exit-installation-instructions-pkg3054 Installation Instructions

Navigation menu

Versions of this User Manual:

Views

Navigation