Kaba Ilco Cylinders Storefront Door Hardware & Exit Devices
User Manual: Kaba Ilco Cylinders-Storefront-Door Hardware & Exit Devices Literature
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Cylinders, Storefront Door Hardware & Exit Devices Peaks® has been enhanced to improve function and increase longevity. Many additional design and manufacturing improvements for this popular line of Key Control Cylinders are outlined at www.ilco.us. 2 Table of Contents Mortise Cylinder Deadbolt Heavy Duty Deadbolts, Parts & Accessories...........................................4-5 Cylinders Solid Brass Cylinders, Parts & Accessories How to Order Cylinders.................................................................6-7 Mortise Cylinders..................................................................................8-11 Mortise Cylinder Collars......................................................................12-13 Rim Cylinders.....................................................................................14-15 Key-In-Knob, Key-In-Lever, Key-In-Deadbolt Cylinders.......................16-19 IC Cores and Housings......................................................................20-23 Profile Cylinders................................................................................... 24-25 Die Cast Cylinders.................................................................................26-27 Storefront Deadlocks & Accessories Deadbolts Deadbolt Mortise Locks......................................................................28-31 Deadlatches Deadlatch Mortise Locks....................................................................32-35 Trim Lever Handles.....................................................................................36-37 Push/Pull Paddles...............................................................................38-39 Glass Door Rail Locks & Dust Proof Strikes .........................................40-41 Pivots & Hinges Pivots.................................................................................................42-50 Butt Hinge Strike......................................................................................51 Lock and Door Accessories Faceplates...............................................................................................52 Deadlatch Strikes.....................................................................................53 Threshold, Header and Flush bolts.....................................................54-58 Door Accessories (Lock Indicators, Door Stops).................................59-60 Exit Devices Concealed Vertical Rod (CVR)..................................................................61 Rim Exit Device........................................................................................62 Warranty Terms & Conditions..................................................................63 In compliance with current regulations relating to industrial property, we hereby state that the trademarks and/or or trade names within this document are the exclusive property of the authorized manufacturers. Said trade-marks or trade names are nominated only for the purposes of information. All information and illustrations in this document are for guidance only. We reserve the right to alter products designs, dimensions or information. The contents of this document are fully protected by Copyright and may not be copied or reproduced in any form, without written permission from Kaba Ilco Corp. ©Kaba Ilco Corp. 2016 All Rights Reserved 3 Mortise Cylinder Deadbolts 4500 Series — Heavy Duty, Professional Deadbolt The Ilco Mortise Cylinder Deadbolt is heavy duty and made for professional installation. This lock can be installed on virtually any wood or metal door of any thickness. • Sold with or without Cylinder • Available Single Cylinder with ADA Turn Lever, Double Cylinder, Dummy and IC Core Housing • Single Cylinder model has field reversible handing • Accepts standard US thread mortise cylinder • Operates with Lori® fan shaped or Adams Rite® Cam • Cross bore 1 7/8"- 2 1/8" (47.3mm – 54mm) • Standard 1" (25.4mm) edge bore • 3 backsets; 2" (50.8mm), 2 3/8" (60.3mm), 2 3/4" (70mm) • Drive in or screw in bolts DOOR THICKNESS 1 3/8"-1 3/4" 1 3/4"-1 7/8" 1 7/8"-2 1/8" 2 1/8"-2 3/8" 2 3/8"-2 5/8" 2 5/8"-2 7/8" 2 7/8"-3 1/8" 3 1/8"-3 3/8" 3 3/8"-3 5/8" 3 5/8"-3 7/8" CYLINDER LENGTH 15/16" (23.8mm) 1" (25.4mm) 1 1/8" (28.6mm) 1 1/4" (31.7mm) 1 3/8" (34.9mm) 1 1/2" (38.1mm) 1 5/8" (41.2mm) 1 3/4" (44.4mm) 1 7/8" (47.6mm) 2" (50.8mm) Mortise Cylinder Deadbolt ACCESSORIES & PARTS Front/Faceplate 4500-xx-5012 4510-xx-5012 4500-xx-5011 4500-xx-5013 4500-83-2000 Housing for Bolts 4500-84-5003 4900-84-5005 4500-xx-5016 4500-82-2007 4500-82-2008 Screws 4200-98-4011 4500-82-4014 4500-xx-4018 4 1" (25.4mm) for 2" (50.8mm) & 2 3/8" (60.3mm) Bolts 1 1/8" (28.6mm) for 2 3/4" ( 69.8mm) Bolts Strikes For Wood Jam with Reinforcer For Steel Jam with Dust Box Dust Box only For 2 3/8" (60.3mm) & 2 3/4" (69.8mm) Backsets For 2" (50.8mm) Backsets Thumbturn Lever /Rose Assembly Thumbturn Lever assembly for 4500 Series Thumbturn Tailpiece only Long Thumbturn Tailpiece -1 1/4" (31.7mm) Cam Screw Housing Screw 8/32 X 1” (25.4mm) Thumbturn Lever Rose Assembly Screws 4500-xx-4025 4500-99-4015 4500-80-1017 4500-xx-1036 Collars & Roses 4500-xx-5017 861E-xx-10 4500-81-4020 4500-xx-5025 Miscellaneous 4500-80-4016 863R-00-10 4500-80-2013 4500-82-1012 4500-xx-5050 Long Rose Screws for Thick Doors Set Screw 3” (76.2mm) Screw for HD Strike 3/4” (19.05mm) Screw for standard Strike/Front Outside Rose 5/32” (3.97mm) Aluminum Collar Wave Washer Spacer for Use With SFIC & Schlage LFIC 5/64” (1.98mm) Long Shank Allen Wrench Deadbolt Fan Cam for Mortise Cylinder Security Cover for Cam/Keyway Steel Strike Reinforcer, less screws 2 1/4” (57.1mm) Thick Door Kit for 4510 with 1 1/4” (31.7mm) Cylinder “xx” indicates insert finish. Mortice Cylinders Deadbolts How To Order Mortise Deadbolts 45 - 2 - 4 - 04 - 26D - 5 - 2 - 5 - AA - KA2 1 2 3 4 5 DESIGN FUNCTION BOLT/ BACKSET STRIKE FINISH 1 45 2 DESIGN Standard FUNCTION 1 Single Cylinder 2 Double Cylinder 8 Classroom Function 4 STRIKE Standard Bolt 03 Regular Duty 0 No Bolt 04 2 2” Backset, 1” Front 3 23⁄8” Backset, 1” Front 4 23⁄4” Backset, 11⁄8” Front 3 BOLT / BACKSET Drive-In Bolt 5 23⁄8” Backset 6 23⁄4” Backset 5 03P (Optional/Steel) Heavy Duty (Standard/Wood) FINISH Bright Brass Permanent 04 Satin Brass 05 Antique Brass 10 Satin Bronze 10B Oil-Rubbed Bronze 26D Satin Chrome 26 Bright Chrome 32D Satin Stainless Steel 6 7 8 CYLINDER CYLINDER NUMBER OPTION SIZE OF PINS 6 CYLINDER 7 0 Complete Deadbolt Less Cylinder 1 2 Dummy Outside 3 ADA Turnknob Inside 4520 Series Only 4 Mortise Turnknob Cylinder Inside 4520 Series Only 5 Standard Keyed Cylinder 6 Captive Turnknob Cylinder Inside 4520 Series Only 8 I.C. Housing - 6 pin 9 I.C. Housing - 7 pin 10 LFIC Schlage HSG 9 10 KEYWAY KEYING CYLINDER LENGTH ♦ 1” Long 4 11⁄8” Long 5 11⁄4” Long ♦ 1 ⁄ ”-2” mortise cylinders 3 KEYWAY See How to Order Cylinders Pages for Keyway Options ⁄16”Long 15 2 9 8 can be ordered separately. 8 NUMBER OF PINS 5 5 Pins 6 6 Pins 10 KEYING See How to Order Cylinders Pages for Keying Options STOCK LIST 45-1-4-04-26D-0 45-2-4-04-26D-0 45-1-3-04-03P-0 45-1-4-04-26D-5-2-5-SC-KD 45-1-6-04-26D-0 5 Cylinders How to Order Cylinders... BH ++ 77 116655 AAAA 22- -2266DD- -KKAA2 2 BH How How to to Order Order Cylinders Example: Example:Standard Standard 11 inch, inch, 5 pin mortise mortisecylinder, cylinder, Arrow Arrow keyway keyway with Adams AdamsRite Ritecam, cam, satin satin chrome chrome finish, keyed keyedalike alike inin pairs. pairs. 11 Model Model 33⁄4” ⁄4” 7165 7165 7185 7185 (25.4mm) mm) 55 Pin Pin 1”1” (25.4 1 (28.6 mm) 5 Pin 111⁄8⁄8”” (28.6 mm) 5 Pin 7186 7186 7205 7205 111⁄18⁄8”” (28.6 (28.6mm) mm) 66 Pin Pin 1 ( 31.7 mm) 11⁄14⁄4”” (31.7 mm) 55 Pin Pin 11⁄4” (31.7 mm) 6 Pin 11⁄4” (31.7 mm) 6 Pin 11⁄4” (31.7 mm) 7 Pin 3 111⁄8⁄4”” 1133⁄8⁄8”” 3 (19mm) mm) (19 Pin 44 Pin (23.8mm) mm) (23.8 Pin 55 Pin (34.9 (31.7mm) mm) 57 Pin Pin (34.9 (34.9mm) mm) 65 Pin Pin 7227 7226 7245 1 ⁄8” 13 ⁄8” 11 ⁄2” (34.9 mm) (34.9 mm) (38.1 mm) 7 Pin 6 Pin 5 Pin 7246 7227 7247 7245 1113⁄2⁄8”” (38.1 (34.9 mm) mm) 67 Pin Pin 1111⁄2⁄2”” (38.1 (38.1mm) mm) 75 Pin Pin 7265 7246 7266 15 ⁄8” 11 ⁄2” 15 ⁄8” (41.2 mm) (38.1 mm) (41.2 mm) 5 pin 6 Pin 6 pin 7285 7247 1131⁄4⁄2”” (44.4 (38.1mm) mm) 57 pin Pin 7286 7265 1135⁄4⁄8”” (44.4 (41.2 mm) mm) 65 pin pin 7305 7266 1175⁄8⁄8” ” (47.6 (41.2mm) mm) 56 pin 7306 7285 1173⁄8⁄4” ” ((47.6 44.4mm) mm) 65 pin 7325 7286 (44.4mm) mm) 12”⁄4” (50.8 56 pin 7305 7326 (47.6 mm) mm) 12”7 ⁄8” (50.8 65 pin 3 7306 17 ⁄8” (47.6 mm) 6 pin 7325 2” (50.8 mm) 5 pin Model 7326 2” 5 Pin 15396 6 Pin Model TurnKnob Knob Mortise Rim Cylinders Turn Cylinders Model Description Model Description 7011 7151 Drilled 6 Drilled 6 Pin Pin Drilled Drilled77Pin Pin7 Pin Drilled Drilled 7 Pin Drilled 7 Pin Drilled Drilled77Pin Pin Drilled 7 Drilled Pin7 Pin Drilled 7 Pin 15996 Model 7011 6 1 151 ⁄4” ⁄16” 13 ⁄8” 7201 7151 7221 7161 (28.6Description mm) Turn Knob (31.7 mm) Turn Knob (23.8 mm) Turn Knob (34.9mm) mm) Turn TurnKnob Knob (25.4 7281 7221 1” 1 (38.1 mm) Turn Knob mm) Turn Knob 111⁄8”⁄2” (28.6 5 (41.2mm) mm) Turn TurnKnob Knob 111⁄4”⁄8” (31.7 3 (44.4mm) mm) Turn TurnKnob Knob 113 ⁄8⁄”4” (34.9 7301 7241 7 111 ⁄2⁄8” ” (47.6mm) mm) Turn TurnKnob Knob (38.1 7321 7261 152” ⁄8” (50.8mm) mm) Turn TurnKnob Knob (41.2 ADA7151 7281 15 13 ⁄41”6” (23.8mm) mm) Turn ADAKnob Turn Knob (44.4 7241 7181 7261 7201 ADA7161 171” ⁄8” 7301 (25.4mm) mm) Turn ADAKnob Turn Knob (47.6 11⁄8” 2” (28.6mm) mm) Turn ADAKnob Turn Knob (50.8 Drilled 7 Pin ADA7151 ADA7201 15 1 1⁄16⁄4”” (23.8 (31.7mm) mm) ADA ADATurn TurnKnob Knob Drilled 7 Pin ADA7181 (38.1mm) mm) ADA ADATurn TurnKnob Knob ADA7241 1111⁄8”⁄2” (28.6 Description (50.8 mm) 6 pin UniversalLockset/Leverset/Padlock Key-In-Knob Cylinders UniversalLockset/Leverset/Padlock Description Turn Rim Cylinders Combination Knob/Deadbolt 5 PinKnob 6 Pin 11⁄8” 7181 Model ADA7181 7321 15495 5 Pin Cylindrical Deadbolt UniversalLockset/Leverset/Padlock Pin Cylindrical 15395 65Pin Deadbolt 15496 UniversalLockset/Leverset/Padlock 15396 6 Pin Emtek Cylindrical Deadbolts 15695 5 Pin 15495 5 Pin Cylindrical Deadbolt 15696 6 Pin Emtek Cylindrical Deadbolts 15496 6 Pin Cylindrical Deadbolt 15795 5 Pin Sargent 6 Line, 10 Line, T Zone 15695 5 Pin Emtek Cylindrical Deadbolts 15796 6 Pin Sargent 6 Line, 10 Line, T Zone 15696 6 Pin Emtek Cylindrical Deadbolts 15985 5 Pin Combination Knob/Deadbolt 15795 5 Pin Sargent 6 Line, 10 Line, T Zone 15995 5 Pin Combination Knob/Deadbolt 15796 6 Pin Sargent 6 Line, 10 Line, T Zone 15996 6 Pin Combination Knob/Deadbolt 15985 5 Pin Combination Knob/Deadbolt 15995 Turnknob Rim Cylinder ⁄16” (23.8 mm) Turn Knob 15 (25.4 mm)Cylinders Turn Knob 1” Mortise 7161 Turn Knob Key-In-Knob Cylinders 15395 22 Combination Knob/Deadbolt Description Turnknob Rim Cylinder ADA7161 ADA7221 (34.9mm) mm) ADA ADATurn TurnKnob Knob 11”3 ⁄8” (25.4 1 ADA7201 (41.2mm) mm) ADA ADATurn TurnKnob Knob ADA7261 115⁄4”⁄8” (31.7 3 ADA7221 (44.4mm) mm) ADA ADATurn TurnKnob Knob ADA7281 113⁄8⁄”4” (34.9 1 ADA7241 (47.6mm) mm) ADA ADATurn TurnKnob Knob ADA7301 117⁄2⁄8” ” (38.1 5 ( 41.2 mm) ADA Turn 1 ⁄ 8 ” ADA7261 Knob ADA7321 2” (50.8 mm) ADA TurnKnob 3 Turn Turn KnobKnob ADA7281 Captive (23.8mm) mm) ADA 41651 115⁄⁄41”6” (44.4 ADA7301 41671 ADA7321 41651 Model 41671 117 ⁄18⁄8”” 2” 7076 Turn Turn KnobKnob Captive (28.6 mm) ADA (50.8 mm) ADA Turn Knob Cylinders (23.8 mm) Captive Turn Knob ⁄16” Rim 15 11⁄8” 7075 Model (47.6 mm) Description Captive Turn Knob (28.6 mm) 5 Pin Cylinder with screw cap Rim Cylinders 6 Pin Cylinder with screw cap 7075 Description Dummy Rim Cylinders 5 Pin Cylinder with screw cap 7076 Model 6 Pin Cylinder with screw cap Description 7010 mm) Dummy Rim Cylinder 11Dummy ⁄8” (28.6Rim Cylinders Model Description Dummy Mortise Cylinders 7010 Model 11⁄8” 7150 7160 Model (28.6 mm) Dummy Rim Cylinder Description 15 mm) Cylinders Dummy ⁄16” (23.8 Dummy Mortise 1” (25.4Description mm) Dummy 7180 7150 7200 7160 1 151 ⁄8” ⁄16” 1 1 ⁄4” (28.6mm) mm) (23.8 Dummy Dummy 1” (31.7mm) mm) (25.4 Dummy Dummy 7180 11⁄8” (28.6 mm) Dummy 7200 11⁄4” (31.7 mm) Dummy 33 44 55 KEYWAY CAM CAM FINISH KEYWAY OROR FINISH TAILPIECE TAILPIECE 22 Mortise Cylinders Cylinders Description Description 15 15 ⁄16” ⁄16” 7225 7207 7226 7225 11 MODELNO. NO. MODEL Model Numbers Numbers Model 7124 7124 7155 7155 7206 7206 7207 Add ‘BH’ ‘BH’ prefix prefixfor forBump BumpHalt Halt Add Bump Bump Resistance ResistanceTechnology. Technology. KEYING KEYING Keyways Keyways Arrow Arrow Sargent Kwikset LA-LC Schlage Lori L100 Eagle 11929 Harloc 700 1179 1179 LA-LC 1176 C-K, 1145 Corbin 6060 Corbin Sargent Lockwood RA-RC AA AA CA CA GBKS GCLA 1001EH 1001EH RA-RC 1004 Corbin 67 Corbin 67 Kwikset Composite CB CB 1001EN KSNA 1001EN Corbin 77 Corbin 77 1176 R1064E Lockwood Composite CC CC R1001EN LANB CD CD 59A1-A2 RA NA5981R R1001EN Corbin Corbin 59A1-A2 Corbin/ Corbin/ Russwin Russwin CE L4CE L4 Dominion 1054F Dominion 1054F DA S54F DA S54F Schlage 1004 HR1 Com posite Russwin R1064E N1011P Composite Russwin D1 NBRB HR1 1011D1 Russwin Schlage C RA 5981R SC N1011P Everest Segal 9 1145 Russwin D1 Schlage E (1022) Schlage Everest Sargent LA 1145E Schlage C Schlage F EA C123 FA EB C145 GA 1007LA Segal 9 Sargent FA LA-LC (1022) GB Sargent LA-LCLA Sargent GA RA-RC 1007LA GC RA-RC RB SE 1011D1 SC SF 1145 1145F Schlage E Schlage SE 1145E SX C-K, 1145 Schlage F ILCO® SF 1145F UA X1054K SX UB ® ILCO Lori 90 UA6 pin only X1054K UD LoriCentric L100 90 Eagle 11929 Harloc Lori700 80 5 pin UBUE Lori 80 Lori 90 6 pinWeiser only E Falcon UD WA Centric 90 1054WB Lori1054WC 80 5 pin Weiser UE Lori 80 WE P1555 Weiser E Falcon Yale 8 WA 1054WB YA 1054WC 999 Weiser Yale WE P1555 YG YaleYale 8 GA YA 999 Yale YG Yale GA Cylinders Minimum Order of 10 each per item. 3 4 Cams & Tailpieces 1 Standard (863G) 2 13 22PR-E-RM (863K) 15 Adams Rite (863A) Schlage L (863M) 3 16 Clover (863D) 4 Sargent/Yale (863N) 17 Narrow (863E) Segal/ Emhardt (863P) 5 18 Marks Cam (863F) Lori Deadbolt (863R) 6 Yale (863) 10 19 Clover Corbin/ Russwin Best (863S) Long Standard 23 ⁄8”(60.3mm) 862B for 7075 14 Long Lazy Action 23 ⁄8”(60.3mm) 862L for 7075 Code 5 Finish Codes Description 03 03P Bright Brass 03 Bright Brass Permanent 03 605 04 05 10 10B Satin Brass 04 606 Antique Brass 05 609 Satin Bronze 10 612 Oil Rubbed Bronze 10B 613 26 26D 28 Bright Chrome 26 625 Satin Chrome 26D 626 Clear Aluminum Anodized 28 628 29 32 Black Aluminum 19 622 Bright Stainless Steel 32 629 32D Satin Stainless Steel 32D 630 46 Duracolor Brown Aluminum 46 624 605 All finish codes are ANSI/BHMA E (equivalent in appearance to category A) codes and do not reflect the product’s base material. Master Keys Code US# BHMA Master keys will be sent separately from the cylinders via certified mail, return receipt requested. Name and address for this package must be supplied with the cylinder order. Keying Codes KA KD KA2 KA4 0B MKф GMKф Description All keyed alike Keyed different Keyed alike in pairs Keyed alike in fours 0 bitted - Blade Height Master keyed Grand master keyed ф When requesting MK or GMK, an additional Keying Code is required (KA, KD, KA2, etc.) Example: 7165AA2-26D-MK/KA2 Chart below indicates stock KA bitting combinations this does not apply to any other keying code. Factory Keyed Alike Combinations YA .019 (OEM) SC .015 (OEM) 13335 13531 14251 15513 14455 24642 24158 26264 34532 31315 34562 31515 41224 33563 41242 34032 7 20 Sargent Offset (863U) Adams Rite 4070 (863T) 41255 34562 41256 35315 23 41263 42642 41321 44634 42131 46246 42145 51315 43244 54645 43263 55313 44254 62646 45324 64254 43356 66464 14544 78348 11 14PR-RM (863H) 12 22PR-A-RM (863J) Falcon/ Saflok (863V) 7 Mortise Cylinders Ilco Mortise Cylinders are machined from solid brass bar stock, engineered and manufactured to OEM specifications. Master Key and Grand Master Key quality, and are re-keyable to original manufacturers systems. The broad selection of models and components within our line provides you with the flexibility to cover numerous applications. • Thread size: 1.150 x 32 UNS. • Cylinder face: 1.360 (34.5mm) diameter Mortise Cylinders — Keyed • 13 finishes - 03, 03P, 04, 05, 10, 10B, 26, 26D, 28, 29, 32, 32D, 46 • 31 keyways • 17 cams • 11 lengths listed below • Factory master keying/construction master keying available Model Length (A) Pinning 7124 7155 7165 7185 7186 7205 7206 7207 7225 7226 7227 7245 7146 7247 3/4" (19mm) 1 5/16" (23.8mm) 1" (25.4mm) 1 1/8" (28.6mm) 1 1/8" (28.6mm) 1 1/4" (31.7mm) 1 1/4" (31.7mm) 1 1/4" (31.7mm) 1 3/8" (34.9mm) 1 3/8" (34.9mm) 1 3/8" (34.9mm) 1 1/2" (38.1mm) 1 1/2" (38.1mm) 1 1/2" (38.1mm) 4 Pin 5 Pin 5 Pin 5 Pin (drilled 6) 6 Pin 5 Pin (drilled 7) 6 Pin (drilled 7) 7 Pin 5 Pin (drilled 7) 6 Pin (drilled 7) 7 Pin 5 Pin (drilled 7) 6 Pin (drilled 7) 7 Pin 7265 7266 7285 7286 7305 7306 7325 7326 1 5/8" (41.2mm) 1 5/8" (41.2mm) 1 3/4" (44.4mm) 1 3/4" (44.4mm) 1 7/8" (47.6mm) 1 7/8" (47.6mm) 2" (50.8mm) 2" (50.8mm) 5 Pin (drilled 6) 6 Pin 5 Pin (drilled 6) 6 Pin 5 Pin (drilled 6) 6 Pin 5 Pin (drilled 6) 6 Pin Models available with Schlage C keyway only: 8 Mortise Cylinders Mortise Cylinders — Dummy • 13 finishes - 03, 03P, 04, 05, 10, 10B, 26, 26D, 28, 29, 32, 32D, 46 • 11 lengths listed below MODEL LENGTH (A) 7120 3/4" (19mm) 7150 1 5/16" (23.8mm) 7160 1" (25.4mm) 7180 1 1/8" (28.6mm) 7200 1 1/4" (31.7mm) 7220 1 3/8" (34.9mm) 7240 1 1/2" (38.1mm) 7260 1 5/8" (41.2mm) 7280 1 3/4" (44.4mm) 7300 1 7/8" (47.6mm) 7320 2" (50.8mm) Mortise Cylinders — Turnknob • 12 finishes – 03, 04, 05, 10, 10B, 26, 26D, 28, 29, 32, 32D, 46 • 11 lengths listed below • 17 cams LENGTH (A) MODEL 7121 3/4" (19mm) 7151 1 5/16" (23.8mm) 7161 1" (25.4mm) 7181 1 1/8" (28.6mm) 7201 1 1/4" (31.7mm) 7221 1 3/8" (34.9mm) 7241 1 1/2" (38.1mm) 7261 1 5/8" (41.2mm) 7281 1 3/4" (44.4mm) 7301 1 7/8" (47.6mm) 7321 2" (50.8mm) 9 Mortise Cylinders — Captive Turnknob One turnknob key, one conventional key per cylinder (Schlage® or Weiser® keys only) • 2 finishes – 03, 26D • 3 lengths listed below • 17 cams MODEL 41651 41661 41671 PINNING LENGTH (A) 15/16" (23.8mm) 1" (25.4mm) 1 1/8" (28.6mm) 5 Pin 5 Pin 5 Pin (drilled 6) Mortise Cylinders — ADA Turnknob • 3 finishes – 03, 10B, 26D • 10 lengths listed below • 17 cams MODEL ADA-7151 ADA-7161 ADA-7181 ADA-7201 ADA-7221 ADA-7241 ADA-7261 ADA-7281 ADA-7301 ADA-7321 LENGTH (A) 1 5/16" (23.8mm) 1" (25.4mm) 1 1/8" (28.6mm) 1 1/4" (31.7mm) 1 3/8" (34.9mm) 1 1/2" (38.1mm) 1 5/8" (41.2mm) 1 3/4" (44.4mm) 1 7/8" (47.6mm) 2" (50.8mm) Mortise Cylinders — Classroom Turnknob Rotation limited, field handing • 12 finishes – 03, 04, 05, 10, 10B, 26, 26D, 28, 29, 32, 32D, 46 • 4 lengths listed below • 17 cams LENGTH (A) MODEL 4135 1 5/16" (23.8mm) 4136 1" (25.4mm) 4137 1 1/8" (28.6mm) 4138 1 1/4" (31.7mm) 10 Mortise Cylinders Mortise Cylinder Cam Styles 1 2 863G Standard DH0056XXXX 863A Adams Rite DH0053XXXX 863D Clover Cam DH0054XXXX 8 7 863U Sargent Cylinder DH0507XXXX 863P Segal-Emhart DH0098XXXX 863R Lori Deadbolt DH0099XXXX 863S Clover Corbin-Russwin/Best DH0061XXXX 863 Yale DH0052XXXX 11 863K Dominion DH0178XXXX 15 6 863F Marks Cam DH0196XXXX 10 863J Dominion DH0177XXXX 14 5 863E Narrow Cam DH0055XXXX 9 863H Dominion DH0176XXXX 13 4 3 12 863M Schlage L DH0236XXXX 16 863T AR4070 DH0413XXXX 863N Sargent-Yale DH0063XXXX 17 863V Falcon/Saflok DH0745XXXX Miscellaneous ACCESSORIES & PARTS 869-00-10 866B-00-100 704-04-11 705-04-11 4500-xx-5012 4510-xx-5012 4165-03-5001 4165-26D-5001 4165-03-5002 4165-26D-5002 4165-82-2001 Cash Box Nut, fits thread on mortise cylinder body Mortise Cam Screws, 3 x 48 self-tapping (100/bag) Turn Knob Disc – standard throw, 3/16" (4.8 mm), square hub Turn knob Disc – long throw, 3/16" (4.8 mm), square hub 1” (25.4mm) for 2” (50.8mm) & 2 3/8” (60.3mm) Bolts 1 1/8” (28.6m Captive TK Key Blank, Bright Brass Captive TK Key Blank, Satin Chrome Captive TK Cut Key, Bright Brass Captive TK Cut Key, Satin Chrome Flat Steel Release Key 11 Mortise Cylinder Collars 861A Adjustable Spring Collar 861B Tapered Collar 861V Adjustable Spring Collar 861K-00-10 Collar • Solid Brass Construction • Adjustment: 5/16"-1 3/32" (7.9-20.6mm) • Finishes - 03, 26D, 46 • Steel Construction • Adjustment: 7/64"-1/4" (2.8-6.35mm) • Finishes - 03, 10B, 26D, 26, 28 12 • Steel Construction • Head Recess: 1/4" (6.35mm) • Projection: 7/16" (11.11mm) • Finishes - 03, 26D, 46 • Grey Vinyl Construction • Thickness: 3/16" (4.8 mm) Mortise Cylinders Accessories & Parts 861X Stamped Collar • Stamped Aluminum Construction • Thickness: 13/64" (5.2mm) • Finishes - 10B, 26D, 26, 28 861 Solid Collars • Aluminum Construction • Finishes - 03,04,10,10B, 26, 26D, 28, 29, 46 MODEL THICKNESS MODEL THICKNESS MODEL THICKNESS 861C 3/32" (2.4mm) 861K 7/32" (5.6mm) 861P 11/32" (7.1mm) 861D 1/8" (3.2mm) 861L 1/4" (6.4mm) 861Q 3/8" (9.5mm) 861E 5/32" (4.0mm) 861M 9/32" (7.1mm) 861R 1/2" (12.7mm) 861F 3/16" (4.8mm) 861N 5/16" (7.9mm) 861S 5/8" (15.9mm) 13 Rim Cylinders Ilco Rim Cylinders are machined from solid brass bar stock, engineered and manufactured to OEM specifications. Master Key and Grand Master Key quality, and are re-keyable to original manufacturers systems. The broad selection of models and components within our line provides you with the flexibility to cover numerous applications Rim Cylinders are used on 1 3/8" (35mm) – 2 1/4" (57 mm) thick doors. 7075 & 7076 Rim Cylinders - Keyede, and break off sc • Model 7076 is 6 pin • 13 finishes - 03, 03P, 04, 05, 10, 10B, 26, 26D, 28, 29, 32, 32D, 46 • 31 keyways • Screw cap design • 1 1/8" (28.6mm) Length • Includes rigid tailpiece installed and lazy action tailpiece in box • Includes trim ring, mounting plate, and break off screws • Horizontal or vertical tailpiece • Factory master keying/construction master keying available 7010 Rim Cylinders - Dummy • 13 finishes - 03, 03P, 04, 05, 10, 10B, 26, 26D, 28, 29, 32, 32D, 46 • 1 1/8" (28.6mm) Length • Includes trim ring, mounting plate, and break off screws 7010 Rim Cylinders - Turnknob • 12 finishes - 03, 04, 05, 10, 10B, 26, 26D, 28, 29, 32, 32D, 46 • 1 1/8" (28.6mm) Length • Includes trim ring, mounting plate, and break off screws • Horizontal or vertical tailpiece 14 Rim Cylinders ADA 7011 Rim Cylinders - Turnknob • American for Disabilities Act compliant • 3 finishes - 03, 26D, 10B • 1 1/8" (28.6mm) Length • Includes trim ring, mounting plate, and break off screws • Horizontal or vertical tailpiece Rim Cylinder ACCESSORIES & PARTS Mounting Plates 749-22-10 750B-00-10 Tailpieces 862B-00-10 862C-00-10 862L-00-10 1599SW-00-10 Trim Rings 861S 12 finishes Universal Mounting Plate Standard Mounting Plate Rigid Tailpiece, for Rim Cylinder Model 7075 & 7076, 2 3/8” (60.3mm) Rigid Tailpiece, for Rim Cylinder Model 7075 & 7076, 4” (101.6mm) Lazy Tailpiece for Rim Cylinder Model 7075 & 7076, 2 3/8” (60.3mm) Split washer for 862L Lazy Tailpiece 03, 04, 05, 10, 10B, 26, 26D, 28, 29, 32, 32D, 46 15 Key-In-Knob, Key-In-Lever, & Key-In-Deadbolt Cylinders Ilco KIK, KIL and KID Cylinders are machined from solid brass bar stock, engineered and manufactured to OEM specifications. Master Key and Grand Master Key quality, and are re-keyable to original manufacturers systems. The broad selection of models and components within our line provides you with the flexibility to cover numerous applications. All KIK, KIL, and KID cylinders are available factory master keyed/construction master keyed. 1599 Knob, Lever and Deadbolt Cylinder Universal Knob/Lever Locksets—Including Schlage, Plus Arrow® and Schlage® Deadbolts • 2 finishes - 04, 26D • 31 Keyways • 6 Tailpieces included (3 rigid in different lengths, 1 lazy for single deadbolt, 2 lazy in different lengths for double deadbolt) 15985 — 5 pin 15995 — 5 pin, drilled 6 15996 — 6 pin 1539 Knob and Lever Cylinder • 2 finishes - 04, 26D • 31 Keyways • 3 Rigid Tailpieces included, 2 additional tailpieces (BA & BB) for Sargent® Keyways 15395 — 5 pin, drilled 6 1539 — 6 pin 1539 — Dummy Cylinder 16 Key-In-Knob, Key-In-Lever, & Key-In-Deadbolt Cylinders 1549 Deadbolt Cylinder For Yale® and Corbin® Single and Double Cylinder, Grade 1 & 2 Deadbolts • 2 finishes - 04, 26D • 31 Keyways • Includes tailpiece & adapter 15495 — 5 pin 15496 — 5 pin, drilled 6 1569 Knob, Lever and Deadbolt Cylinder For most Emtek® Knobs, Levers and Deadbolts • 2 finishes - 04, 26D • 31 Keyways • Includes single & double tailpieces 15685 — 5 pin 15695 — 5 pin, drilled 6 15696 — 6 pin 17 1579 Knob and Lever Cylinder For Sargent® 6, 10 and 11 (T-Zone) lines. Also fits many Weiser® applications when using the Weiser Tailpiece (sold separately). • 2 finishes - 04, 26D • 31 Keyways • Includes 3 tailpieces 15795 — 5 pin, drilled 6 15796 — 6 pin 18 Key-In-Knob, Key-In-Lever, & Key-In-Deadbolt Cylinders Key-In-Knob, Key-In-Lever, & Key-In-Deadbolt Cylinder ACCESSORIES & PARTS For all Knob, Lever and Deadbolt Cylinders 1500BH Bump Halt Kit For 1599: 1599DL-00-10 1599DS-00-10 1599LM-00-10 1599RL-00-10 1599RM-00-10 1599RS-00-10 1599FT-00-10 1599CL-00-10 1599LP-00-10 1599LPS-00-10 1599SN-00-10 1599SW-00-10 1599PSW-00-10 1599TPK-00-10 Double Deadbolt Long Lazy Tailpiece Double Deadbolt Short Lazy Tailpiece Single Deadbolt Long Lazy Tailpiece KIK/KIL Long Tailpiece KIK/KIL Medium Tailpiece KIK/KIL Short Tailpiece Falcon T Series Tailpiece CL3900 Corbin/Russwin Tailpiece Screw Cap Lock Pin Screw Cap Lock Pin Spring Screw Cap Split Washer for Lazy Tailpieces Plastic Spacer Washer Standard 6 Piece 1599 Cylinder Tailpiece Kit For 1539: 702LA-00-10 702LB-00-10 702LD-00-10 1539AA-00-10 1539AB-00-10 1539AC-00-10 1539BA-00-10 1539BB-00-10 1539CA-00-10 “O” Ring Tailpiece Retainer Snap Ring Tailpiece Retainer Plug “E” Ring Retainer Standard Short Tailpiece Standard Medium Tailpiece Standard Long Tailpiece Sargent Short Tailpiece Sargent Medium Tailpiece Sargent Long Tailpiece 1539DA-00-10 1539FA-00-10 1539FB-00-10 1539FC-00-10 1539FD-00-10 1539GA-00-10 1539GB-00-10 1539LA-00-10 1539LB-00-10 1539LC-00-10 Anderson French & Sliding Door Tailpiece Falcon B Series Lever Tailpiece Falcon S Series Short Tailpiece Falcon S Series Medium Tailpiece Falcon S Series Long Tailpiece Marks Knob Locks (same as 1903-L9) Marks lever Locks (same as 1903-SL9) PDQ Short Tailpiece PDQ Medium Tailpiece PDQ Long Tailpiece For 1549: 1549CRYD 1549FA Standard Tailpiece Standard Female Adapter For 1569: 1569EKDH 1569EKDV 1569EKS 1569FA Double Deadbolt Horizontal Tailpiece (Black) Double Deadbolt Vertical Tailpiece (Chromate) Single Deadbolt tailpiece Knob & Lever Female Adapter For 1579: 1579WDTPK 1579SGT6 1599RS 1579TZ For Use With Weiser Deadbolts 6 Line Tailpiece 10 Line Tailpiece 11 Line ( T-Zone) Tailpiece 19 IC Cores and Housings IC Cores Ilco IC Cores are machined from solid brass bar stock, engineered and manufactured to OEM specifications. Master Key and Grand Master Key quality and are re-keyable to original manufacturers systems. Small Format IC Core • 2 finishes - 04, 26D • 18 Keyways • Available uncombinated (no keys) and combinated (2 keys standard) • Construction Core; 2 Changes keys, 1 Control Key 28016 6 Pin uncombinated 28016W 6 Pin W Series uncombinated 28017 7 Pin uncombinated 28017W 7 Pin W Series uncombinated 28026 6 Pin combinated 28026W 6 Pin W Series combinated 28027 7 Pin combinated 28027W 7 Pin W Series combinated C28026-26D Standard Construction Core, combinated, Satin Chrome finish C28026-Blue Standard Construction Core, combinated, Blue Painted C28026-Red Standard Construction Core, combinated Red painted C28026-Marketing-Black Ilco Marketing Core, combinated, Black painted How To Order I.C. Core 28016 - BA - 26D - ** 20 1 2 3 4 MODEL NO. KEYWAY FINISH KEYING 2 KEYWAY BJ Best J BK Best K 3 FINISH 4 BA Best A BL Best L 04 Satin Brass BB Best B BM Best M 26D Satin Chrome See How to Order Cylinders Pages for Keying Options BC Best C BQ Best Q BD Best D TB Best TB BE Best E WA Best WA BF Best F WB Best WB BG Best G WC Best WC BH Best H WG Best WG KEYING IC Cores and Housings To Order Die Cast Cylinders KC - SC - 1 - AL - KA 1 DEL -RIM -OS 2 3 4 5 ® Size Large KEYWAY Format CAM IC Core FINISH - Schlage KEYING • 2 finishes - 04, 26D MODEL • 5 Keyways 4 FINISH 5 2 KEYWAY • Uncut control key included Dummy Cylinder Aluminum Does Not Apply 0 AL • Cores 0pinned to blade height Keyed Cylinder Dark Bronze Schlage C KD DU SC • Construction Core model number C26026 Rim Keyed Cylinder Thumbturn Cylinder 26026 1” Oversized Thumbturn Cylinder C26026 3 0 BLK CAM Does Not Apply Keyed Different KA Black 6 Pin to blade height Does Not Apply All Keyed Alike KA2 Keyed Alike in Pairs KA25 Keyed Alike sets of 25 6 Pin KA, SC Keyway, blue scalp, KA50 Standard (863G) 1 2 Change Keys, 1 Control Key 2 KEYING Keyed Alike sets of 50 Adams Rite (863A) How To Order LFIC 26026 - SC - 26D - 0B 1 2 3 4 MODEL NO. KEYWAY FINISH KEYING 2 KEYWAY 3 FINISH SC Schlage C 04 Satin Brass 0B Satin Chrome KA (Construction) 1 MODEL NO. SE Schlage E SX Schlage C-K EA Schlage C123 EB Schlage C145 26D 4 KEYING 21 IC Housings Ilco IC Housings are machined from solid brass bar stock, engineered and manufactured to OEM specifications. R2800 Series - Small Format IC Core Convertible Housing • 6 finishes - 03, 04, 10, 10B, 26D, 26 • Interchangeable cams provide flexibility • Small and Large format mortise housings utilize the same cams • Thin Head Mortise Style converts to Rim using the R2800 kit (sold separately) • Available in Tapered Head Mortise Style • Compatible with manufacturers of all small format Best® size cores R28106 Thin Head Mortise, 1 1/4", (31.7mm), 6 Pin R28107 Thin Head Mortise, 1 3/8", (34.9mm), 6 & 7 Pin R28507 Thin Head Mortise, 1 1/2", (38.1mm), 6 & 7 Pin R28607 Thin Head Mortise, 1 5/8" (41.2mm), 6 & 7 Pin R28206 Thin Head Rim , 1 1/4", (31.7mm), 6 Pin R28207 Thin Head Rim , 1 3/8", (34.9mm), 6 & 7 Pin R28406 Tapered Head Mortise, 15/16", (23.8mm), 6 Pin R28407 Tapered Head Mortise, 1", (25.4mm), 6 & 7 Pin S2600 Series - Large Format IC Core Convertible Housing - Schlage® Size • 4 finishes - 03, 10B, 26D, 26 • Length: 1 1/2" (38.1mm) • Interchangeable cams provide flexibility • Small and Large format mortise housings utilize the same cams • Accept Schlage® size large format interchangeable cores • Mortise style converts to Rim using the S2600 kit (sold separately). S26506 S26206 22 Mortise Rim IC Cores and Housings SFIC & LIFIC ACCESSORIES & PARTS R2800 Rim Conversion Kit S2600 Rim Conversion Kit R2800-00-8X R2800SP-00-10 R2800CS-00-100 R2800G#1-00-10 R2800A#2-00-10 R2800S#3-00-10 R2800M#4-00-10 R2800N#5-00-10 R2800V#6-00-10 R2800R#7-00-10 862A-00-10 R2800RR-00-10 R2800TR-00-10 R2800TE-00-10 R2800AP-00-10 S2600AP-00-10 SFIC Mortise to Rim Cylinder Conversion Kit LFIC Mortise to Rim Cylinder Conversion Kit Assorted Parts & Accessories Kit Plastic Spacer for placing a 6 Pin Core in a 7 Pin Housing Cam Screws 100/bg. Standard IC Cam Adams Rite IC Cam Clover IC Cam Schlage L IC Cam Sargent/Yale IC Cam Falcon/Saflok IC Cam Lori Mortise Deadbolt IC Cam Rim Cylinder Tailpiece 2 3/8” (60.3mm) Retaining Ring, Rim Cylinder Adapter Retaining Ring, Rim Tailpiece Thread Extender Plastic Housing Tool Plastic Housing Tool Mortise Cylinder Cam Styles 1 2 R2800G#1-00-10 Standard Yale DH0579XXXX 3 R2800A#2-00-10 Adams Rite DH0580XXXX 5 4 R2800S#3-00-10 C-R/Best Clover DH0581XXXX 6 R2800N#5-00-10 Sargent-Yale DH0583XXXX R2800M4#1-00-10 Schlage L DH0582XXXX 7 R2800N#6-00-10 Falcon/Saflok DH0756XXXX R2800R#7-00-10 Lori Deadbolt DH0740XXXX How To Order I.C. Housing (Removable Cam) R 28106 - 1 - 26D 1 MODEL NO. 2 3 CAM OR TAILPIECE FINISH 2 CAM OR TAILPIECE 0 No Cam 1 Standard (Yale) 5 Sargent Yale 6 Falcon / Saflok Clover 7 Lori Fan Cam Lori Deadbolt 2 Adams Rite - 3 Cloverleaf (Corbin / Russwin / Best) 9 4 Schlage L 3 FINISH 03 Bright Brass 04 Satin Brass 10 Rim Only See How to Order Cylinders Page for Sample Images Satin Bronze 10B Oil-Rubbed Bronze 26D Satin Chrome 26 Bright Chrome Not available for S2600 Series 23 Profile Cylinders Ilco Profile Cylinders are machined from solid brass bar stock and engineered to exacting specifications. Commonly used in European Style Mortise Locks. • 3 finishes - 03, 04, 26D • Double Cylinder, Single Cylinder, Half Cylinder Keyed and Turnknob styles • Rekeyable • Chamber caps M4 0.70X6mm long set screws • Custom lengths and finishes available by quote LENGTH Turnknob A B C 51221 Double Turnknob 28mm 10mm 28mm 5222E Turnknob Inside, Privacy/Emergency Slot Outside 28mm 10mm 28mm 52225 Turnknob Inside, 5 pin, Keyways: SC, SE, SF, SX, CD, KS (composite), WA (Composite) 28mm 10mm 28mm 52885 Turnknob Inside, 5 pin, Keyways: SC, SE, SF, SX, CD, KS (composite), WA (Composite) 25mm 10mm 25mm 52336 Turnknob Inside, 6 pin. Keyways: SC, SE, SF, SX 30mm 10mm 30mm 523A6 Turnknob Inside, 6 pin, Keyways: GA, GC 30mm 10mm 32mm Double (Keyed Both Sides) 53225 Keyed Both Sides, 5 pin, Keyways: SC, SE, SF, SX, CD, KS (composite), WA (Composite) 53226 Keyed Both Sides, 6 pin, Keyways: SC, SE, SF, SX, CD, KS (composite), WA (Composite) 53885 Keyed Both Sides, 5 pin, Keyways: SC, SE, SF, SX, CD, KS (composite), WA (Composite) 28mm 28mm 25mm 10mm 10mm 10mm 28mm 28mm 25mm 53025 Keyed Outside, 5 pin, Keyways: SC, SE, SF, SX, CD, KS (composite), WA (Composite) 28mm 53026 Keyed Outside , 6 pin, Keyways: SC, SE, SF, SX 28mm 52021 Turnknob Inside 28mm 10mm 10mm 10mm ------- Half Cylinder A B C Turnknob Cylinder 24 A B C Double Cylinder A B Half Cylinder C Profile Cylinders Turnknob Cylinder Double Cylinder Half Cylinder How To Order Profile Cylinders 52225 - SC 1 2 MODEL NO. KEYWAY 2 KEYWAY See listings for available Keyways 6 - 26D - ** 3 4 5 CAM POSITION FINISH KEYING 2 O’CLOCK IS STANDARD 3 CAM POSITION 4 FINISH 5 04 Satin Brass 26D Satin Chrome See How to Order Cylinder Pages for Keying Options KEYING 25 Die Cast Cylinders 1.043” [26.5] 1.350” [34.3] Ilco branded zinc die cast cylinders are used primarily for storefront lock Zinc Body and exit device applications. This cylinder is designed as an inexpensive option when brass quality and longevity is not a requirement. Mortise Zinc Die Cast Cylinders • 1" (25.4 mm) • Available 5 pin only • Thread Size is 1 5/32" (29.36 mm) 1.024” [26.0] • 3 finishes (Aluminum, Dark 0.177” Bronze,[4.5] Black) • Stamped Trim Ring included 1.252” [31.8] 1.283” [32.6] MKC Keyed Mortise, Schlage® C Keyway/AR Cam MTC Turnknob Mortise, AR Cam MDC Dummy Mortise 1. 1.134” [28.8] - 32 Thread 1.142” [29.0] 1.350” [34.3] 0.591” [15.0] 0.539” [13.7] 1.134” [28.8] - 32 Thread 1.043” [26.5] 1.024” [26.0] 1.350” [34.3] Zinc Body 1.024” [26.0] 0.177” [4.5] 1.252” [31.8] 26 1.283” [32.6] Die Cast Zinc Cylinders Rim Zinc Die Cast Cylinder • Schlage® C Keyway • Available 5 pin only • 3 finishes (Aluminum, Dark Bronze, Black) • Includes rigid tailpiece • Stamped trim ring and mounting screws included MKC-RIM Rim Cylinder CL- 404 Cylinder Guard The CL-404 is designed specifically for Aluminum/Hollow Steel doors to fit standard 1/8" (3.18 mm) stile wall. CL-404 is constructed of corrosion resistant hardened steel and choice of 3 powdered coated finishes. Includes steel security ring, 2 spacers and retainer plug. How To Order Die Cast Cylinders MKC - SC - 1 - AL - KA 1 2 3 4 5 MODEL KEYWAY CAM FINISH KEYING 1 MODEL MDC Dummy Cylinder MKC Keyed Cylinder MKC-RIM Rim Keyed Cylinder MTC Thumbturn Cylinder MTC-OS 1” Oversized Thumbturn Cylinder 0 5 KEYWAY 4 FINISH Does Not Apply AL Aluminum 0 Does Not Apply Schlage C DU Dark Bronze KD Keyed Different BLK Black KA All Keyed Alike 2 SC 3 CAM KEYING KA2 Keyed Alike in Pairs 0 Does Not Apply KA25 Keyed Alike sets of 25 1 Standard (863G) KA50 Keyed Alike sets of 50 2 Adams Rite (863A) 27 Storefront Hardware Deadbolts Deadbolt Mortise Lock – 185 Series • For Aluminum Stile Doors • Five-ply laminated steel bolt with concealed hardened steel pin provides maximum security on single leaf doors • Cycle testing exceeds ANSI Grade 1 standards • Steel case with corrosion resistant plating • Accepts standard 1 5/32" (29.36 mm) Zinc or Brass threaded mortise cylinder • Interchangeable with 451/452 Series Deadlatches Backsets: Bolt Dimension: Throw: 31/32" (24.59 mm), 1 1/8" (28.58 mm), 1 1/2" (38.1 mm) Straight Bolt: 5/8"W x 2 7/8"L (15.88 mm x 73.03 mm) Hook Bolt: 5/8"W x 1 3/8"L (15.88 mm x 34.9 mm) Straight Bolt: 1 3/8" (34.9 mm) Hook Bolt: 13/16" (20.6 mm) Deadbolt Hookbolt 28 Storefront Hardware Deadbolts How To Order Mortise Deadbolts & Hookbolts 185 - 2 - NH - Single 1 2 3 4 MODEL NO. BACKSET HANDING PACKOUT 1 MODEL NO. 2 BACKSET 3 HANDING NH No Hand 185 Deadbolt 2 31/32” (24.61mm) HB185 Hookbolt 3 11⁄8” (28.58mm) 4 11⁄2” (38.1mm) 4 PACKOUT Single Bulk Individual Single Pack Bulk Pack 29 How To Order Mortise Deadlatchs Two-Point Deadbolt – 187 Series • For overhead roll-up doors, security screens, or similar doors • Two bolts are operational from either left, right side or both sides • 900 rotation of mini lever turn throws or retracts bolts. 3600 turn of key deadlocks the mechanism, preventing operation in either the locked or the unlocked position • Bolt is supplied with threaded links for use with 1/4" (6.4 mm) rods • Corrosion resistant Zinc plated steel case and mechanism • Accepts standard 1 5/32" (29.36 mm) zinc or brass threaded mortise cylinder • Bolt arm requires inside stile clearance of 1 11/16" (42.9 mm) on one side of cylinder center and 1" (25.4 mm) on the other side Lock Case Dimensions: 1" (25.4 mm) x 6" (152.4 mm) Bolt Throw: 1 1/32" (26.2 mm) bolt throw Ordering Information: Note: 187 Series is available in one style only Product Description IL-187-1 Roll-Up Door Lock 187 30 Storefront Hardware Deadbolts 31 Storefront Hardware Latches Deadlatch Mortise Lock – 451 Series • For Aluminum Stile Doors • Key controlled bolt holdback feature offers flexibility for traffic control on buildings that require free entrance during specific times and exit only for others • Auxiliary latch bolt feature when in locked position provides additional security • Zinc latch with Delrin insert for quiet operation • Available left or right handed, field reversible handing • Steel case with corrosion resistant plating • Accepts standard 1 5/32" (29.36 mm) Zinc or Brass threaded mortise cylinder • Cycle testing exceeds ANSI Grade 1 standards • Interchangeable with 185 Series Deadbolts Backsets: Latchbolt Dimensions: 32 31/32" (24.59 mm), 1 1/8" (28.58 mm), 1 1/2" (38.1 mm) 5/8"W x 1 1/2"L (15.88 mm x 38.1 mm) Storefront Hardware Latches How To Order Mortise Deadbolts & Hookbolts 185 - 2 - NH - Single 1 2 3 4 MODEL NO. BACKSET HANDING PACKOUT 1 MODEL NO. 2 BACKSET 3 HANDING NH No Hand 185 Deadbolt 2 31/32” (24.61mm) HB185 Hookbolt 3 11⁄8” (28.58mm) 4 11⁄2” (38.1mm) 4 PACKOUT Single Bulk Individual Single Pack Bulk Pack How To Order Mortise Deadlatchs 451 - 2 - LH - Single 1 2 3 4 MODEL NO. BACKSET HANDING PACKOUT 1 MODEL NO. 2 BACKSET 3 HANDING 451 Deadlatch 2 31/32” (24.61mm) RH Right Hand 452 Reversible Deadlatch 3 1 ⁄8” (28.58mm) LH Left Hand 4 1 ⁄2” (38.1mm) 1 1 4 PACKOUT Single Bulk Individual Single Pack Bulk Pack How To Order Combo Mortise Lock Packs for Aluminum Stile Doors 185 - F - 2 - NH - 2 - 01 - 628 33 Storefront Hardware Latches Deadlatch Mortise Lock – 452 Series Modified 451 Series design with features that make this easier to install: • Easily field reversible by removing one screw • Bevel tabs provide adjustment of flat faceplates to either left or right hand bevel • Comes with depth adjusting tube spacers to eliminate the need of mounting brackets Backset: Latchbolt Dimensions: 34 1 1/8" (28.58 mm) 5/8"W x 1 1/2"L (15.88 mm x 38.1 mm) Storefront Hardware Latches How To Order Mortise Deadbolts & Hookbolts 185 - 2 - NH - Single 1 2 3 4 MODEL NO. BACKSET HANDING PACKOUT 1 2 MODEL NO. BACKSET 3 HANDING NH No Hand 185 Deadbolt 2 31/32” (24.61mm) HB185 Hookbolt 3 1 ⁄8” (28.58mm) 4 11⁄2” (38.1mm) 4 PACKOUT Single 1 Bulk Individual Single Pack Bulk Pack How To Order Mortise Deadlatchs 451 - 2 - LH - Single 1 2 3 4 MODEL NO. BACKSET HANDING PACKOUT 1 MODEL NO. 2 BACKSET 3 HANDING 451 Deadlatch 2 31/32" (24.61mm) RH Right Hand 452 Reversible Deadlatch 3 1 ⁄8" (28.58mm) LH Left Hand 4 1 ⁄2" (38.1mm) 1 185 - F - 2 - NH - 2 2 1 3 MODEL NO. FACEPLATE 1 MODEL NO. 2 FACEPLATE Deadbolt F Flat HB 185 Hookbolt B Bevel 451 Deadlatch 452 Reversible Deadlatch RW Radius Radius with weather strip 3 Single - 5 BACKSET HANDLING 185 R 4 PACKOUT Bulk 1 How To Order Combo Mortise Lock Packs 4 Individual Single Pack Bulk Pack 01 - 628 6 7 STRIKE SIZE STRIKE SHAPE / LIP LENGTH BACKSET 4 HANDING 2 31/32" (24.61mm) NH No Hand 3 11⁄8" (28.58mm) RH Right Hand LH Left Hand 4 11⁄2" (38.1mm) FINISH 5 STRIKE SIZE 6 STRIKE SHAPE / LIP LENGTH 1 1 = 4.63" (117.6mm) 01 Flat Standard Jamb 2 2 = 2.63 (66.8mm) 02 Radius/Standard Stile Leave Blank if neither apply 17 Flat/Center hung 4.0" (101.6mm) Jamb 21 Flat/Center hung 4.5" (114.3mm) Jamb __ Leave Blank if neither apply __ 7 FINISH 628 Aluminum 313 Dark Bronze 335 Black 35 Deadlock Trim — Levers Lever Handles – 456 Series Levers are designed to keep fingers away from the jamb and allow operation without grasping. A downward movement retracts latch. • For use with 451 and 452 Deadlatch • Field reversible handing using the cam plug (CP456) included • Cast aluminum construction • Available left or right handed • Available styles Straight (456S), Euro Return (456-RE) or with Thumbturn (456-TT) • 3 finishes: Clear Aluminum, Dark Bronze, and Black • Escutcheon assembly includes a ¼" (6.35 mm) heat treated spindle Door Thickness: Escutcheon: 1 3/4" (44.45 mm) to 3" (76.2 mm) 1 3/8" x 4" (34.93 mm x 101.6 mm) 456-S 456-RE 456-TT 36 Deadlock Trim — Levers .265 dia. 6.73 (2 holes) .53 13.4 .65 16.4 1.72 43.6 3 76.2 4 101.6 .87 22.0 1.25 dia. 31.8 Cyl. Backset .07 1.8 1.81 46.0 How To Order Lever Handles 456 S - LH - 01 - DU 1 2 MODEL NO. STYLE 1 456 MODEL NO. 456 Series Lever 3 4 5 HANDING DOOR THICKNESS FINISH STYLE 3 HANDING 4 DOOR THICKNESS Straight NH No Hand RE 01 Euro Return TT RH Thumbturn Right Hand / Left Reverse 1 3⁄4" (44.45mm) to 2" (50.8mm) LH Left Hand / Right Reverse 2 S 5 FINISH AL Aluminum (628) DU Duronotic Dark Bronze (313) BLK Black (335) 37 Deadlock Trim — Push/Pull Paddles Push / Pull Paddle – 459 and 457 Series Paddles provide an alternate to knob or lever handles. Push or pull in the direction of the door swing to unlatch. The 459 Series provides the standard paddle function. 457 Series is ergonomic and ADA friendly; providing additional clearance between the handle and door escutcheon. The dogging screw is located on the top of the paddle. The dogging feature is activated by turning the hex key (included) in the escutcheon; holding the paddle down and leaving the door free-swinging. • Corrosion resistant extruded aluminum construction • Escutcheon is zinc alloy with black hard coat finish • Double spring escutcheon construction for durability • Self-adhesive Push or Pull decals included • Binder post insures secure attachment of the Push/Pull handle to the door • Available in four operation modes (Pull Left, Pull Right, Push Left, Push Right) • Field reversible handing using Push/Pull feature and cam plug (CP456) included • Cycle testing exceeds ANSI Grade 1 standards Door Thickness: Escutcheon: 1 3/4" (44.45 mm) 1 3/8" x 4" (34 mm x 101.6 mm) 459 457 38 How To Order Lever Handles 2 1 MODEL NO. STYLE 1 4 5 HANDING DOOR THICKNESS FINISH 2 MODEL NO. 456 3 456 Series Lever S STYLE 3 HANDING 4 DOOR THICKNESS Straight NH No Hand 01 RH Right Hand / Left Reverse 1 3⁄4" (44.45mm) to 2" (50.8mm) LH Left Hand / Right Reverse RE Euro Return TT Thumbturn 5 Deadlock Trim — Push/Pull Paddles 456 S - LH - 01 - DU FINISH AL Aluminum (628) DU Duronotic Dark Bronze (313) BLK Black (335) 5.45 138.43 459 / 457 How To Order Push / Pull Paddles 4 5 9 - 01 - 0 0 - 6 2 8 1 2 3 4 MODEL NO. OPERATION DOOR THICKNESS FINISH MODEL NO. 2 OPERATION 3 DOOR THICKNESS 459 Original Paddle 01 Pull to Left 00 1 3⁄4" (44.45mm) 457 Trend Paddle 02 1 4 FINISH 628 Aluminum (AL) Push to Left 313 Duronotic Dark Bronze (DU) 03 Pull to Right 335 Black (BLK) 04 Push to Right Replacement Parts for Levers & Push / Pull Paddles Product Description Paddle Door Thickness Lever Door Thickness CP456-RH Right Hand Cam Plug 1 ¾" (44.45 mm) 2" (50.8 mm) CP456-LH Left Hand Cam Plug 1 ¾" (44.45 mm) 2" (50.8 mm) CP456-RH-1 Right Hand Cam Plug 1 13/16" – 2" (46mm – 50.8mm) 2 ¼"- 2 ½" (57.15mm-63.5mm) CP456-LH-1 Left Hand Cam Plug 1 13/16" – 2" (46mm – 50.8mm) 2 ¼"- 2 ½" (57.15 mm -63.5mm) CP456-RH-2 Right Hand Cam Plug 2 ¼” – 2 ½" (57.15mm – 63.5mm) 2 ¾"- 3" (69.85mm-76.2mm) CP456-LH-2 Left Hand Cam Plug 2 ¼” – 2 ½" (57.15mm – 63.5mm) 2 ¾"- 3" (69.85mm- 76.2mm) 9160 Paddle Spring Kit 39 Glass Door Rail Lock & Dust Proof Strikes Glass Door Bottom Rail Lock - BR Series This lock is installed in the bottom rail or in patch fitting of an “all glass” door. Bolt is retracted by a 1 5/32" (29.35 mm) mortise cylinder with standard cam. MODEL NUMBER BRL-03 BRL-01 1 .84252" (21.4mm) .96457" (24.4mm) 2 3 4.154" (105.5mm) 4.154" (105.5mm) 3.543" 1.44" (90mm) (39.6mm) 3.543" 1.8898" (90mm) BRL-01 40 4 (48mm) 5 1.437" (36.6mm) 1.437" (36.6mm) 6 1.5" (38mm) 1.5" (38mm) 7 8 1.345" (34.4.mm) 1.345" (34.4mm) .618" (15.7mm) .618" (15.7mm) BRL-03 9 1.3031" (33.1mm) 1.3031" (33.1mm) 10 .71" (18.03mm) .71" (18.03mm) Glass Door Rail Lock & Dust Proof Strikes Dust Proof Strikes (Lockable) – DPS Series DPS Series strikes work with the BRL-01 and BRL-03 Glass Door Bottom Rail Lock. • Accepts 5/8" (16 mm) diameter plunger bolt • Includes mounting plate, two flat head screws, and strike • Available in six finishes DPS-313 DPS-26D DPS-BLK DPS-32 DPS-US32D DPS-628 313 Dark Bronze 26D Satin Chrome 335 Black 32 Bright Stainless Steel 32D Satin Stainless Steel 628 Aluminum DPS-626 41 Pivots Offset Pivots – For Aluminum Doors and Frames • Die cast aluminum construction • Full race ball bearing incorporated into bottom pivot portion • Weight of door rests on floor mounted pivot portion; no sag • Easily replaceable from inside door • Theft resistant, weatherproof • 1/8" (3.18 mm) vertical adjustment • Available in two finishes; special order finishes available upon request • Sets include fasteners • Also available in dark bronze Available in dark bronze IL-OP-10 Series – Vista Wall® & Old Castle® Style Doors Flush Door Pivot and 1/8" (3.18 mm) Recessed Pivot Sets Flush Pivot Sets IL-OP-10-LH-AL SETS IL-OP-10-LH-DU SETS IL-OP-10-RH-AL SETS IL-OP-10-RH-DU SETS 42 LH, Clear LH, Dark Bronze RH, Clear RH, Dark Bronze Recessed Pivots Sets IL-OP-10-LH-AL-18 SETS IL-OP-10-LH-DU-18 SETS IL-OP-10-RH-AL-18 SETS IL-OP-10-RH-DU-18 SETS Screw Pack IL-OP-10 SCREW PACK-AL IL-OP-10 SCREW PACK-DU LH, Clear LH, Dark Bronze RH, Clear RH, Dark Bronze Clear Dark Bronze Pivots & Hinges IL-OP-12 Series – Armalite® and Trulite® Style Doors Recessed Pivot Sets 1/8" (3.18 mm) Recessed Pivots Sets IL-OP-12-RH-AL SETS IL-OP-12-LH-AL SETS IL-OP-12-RH-DU SETS IL-OP-12-LH-DU SETS Screw Pack IL-OP-12 SCREW PACK-AL IL-OP-12 SCREW PACK-DU RH, Clear LH, Clear RH, Dark Bronze LH, Dark Bronze Available in dark bronze Clear Dark Bronze 43 IL-OP-13 Series – YKK® Style Doors Recessed Pivot Sets 1/8" (3.18 mm) Recessed Pivot Sets IL-OP-13-LH-AL SETS IL-OP-13-LH-DU SETS IL-OP-13-RH-AL SETS IL-OP-13-RH-DU SETS Screw Pack IL-OP-13 SCREW PACK-AL IL-OP-13 SCREW PACK-DU 44 LH, Clear LH, Dark Bronze RH, Clear RH, Dark Bronze Clear Dark Bronze Available in dark bronze Pivots & Hinges IL-OP-14 Series – US Aluminum® and Arcadia®Style Doors Flush Door Pivot Sets Flush Door Pivot Sets IL-OP-14-LH-AL SETS IL-OP-14-LH-DU SETS IL-OP-14-RH-AL SETS IL-OP-14-RH-DU SETS Screw Pack IL-OP-14 SCREW PACK-AL IL-OP-14 SCREW PACK-DU LH, Clear LH, Dark Bronze RH, Clear RH, Dark Bronze Clear Dark Bronze Available in dark bronze 45 IL-OP-15 Series – Pittco® and Efco® Style Doors 31/32" (24.61mm) Recessed Pivot Sets Recessed Door Pivot Sets IL-OP-15-LH-AL SETS LH, Clear IL-OP-15-LH-DU SETS LH, Dark Bronze IL-OP-15-RH-AL SETS RH, Clear IL-OP-15-RH-DU SETS RH, Dark Bronze Screw Pack IL-OP-15 SCREW PACK-AL Clear IL-OP-15 SCREW PACK-DU Dark Bronze 46 Available in dark bronze Pivots & Hinges IL-OP-18 Top & Bottom Portion Set – Kawneer® Style Doors 1/8" (3.18 mm) Recessed Pivots - Top and Bottom sold separately to form a “set” Recessed Door Pivot Sets Top Pivot IL-OP-18-AL TOP PIVOT NH, Clear IL-OP-18-DU TOP PIVOT NH, Dark Bronze Bottom Pivot IL-OP-18-LH-AL BOTTOM LH, Clear IL-OP-18-LH-DU BOTTOM LH, Clear IL-OP-18-RH-DU BOTTOM RH, Dark Bronze Screw Pack IL-OP-18 SCREW PACK-AL Clear IL-OP-18 SCREW PACK-DU Dark Bronze Available in dark bronze 47 IL-OP-19 Series – Aldora® Style Doors 1/8" (3.18 mm) Recessed Pivot Sets Recessed Door Pivot Sets IL-OP-19-LH-AL LH, Clear IL-OP-19-LH-DU LH, Dark Bronze IL-OP-19-RH-AL RH, Clear IL-OP-19-RH-DU Rh, Dark Bronze Available in dark bronze 48 .803” [20.4] .520” [13.2] .496” [12.6] 1.358” [34.5] 4.516” [114.7] .500” [12.7] .882” [22.4] 1.614” [41.0] SET SCREW .500” [12.7] 1.500” [38.1] 1.890” [48.00] .496” [12.6] .965” [24.5] 1.124” [28.6] .472” [12.0] .500” [12.7] 1.291” [32.8] .520” [13.2] 1.689” [42.9] 1.331” [33.8] 1.197” [30.4] # ⁄4-20 2 PLS .516” [13.1] .681” [17.3] 2.563” [65.1] 1.353” [34.4] 1 .618” [15.7] .980” [24.9 #1⁄4-20 2 PLS 1.291” [32.8] .630” [16.0] 1.232” [31.3] .630” [16.0] 2.008” [51.0] 3.031 [77.0] 1.353” [34.4] .433” [11.0] RIGHT HAND BOTTOM FRAME PORTION .748” [19.0] .984” [25.0] 1.862” [47.3] .886” [22.5] 1.232” [31.3] .197” [5.0] 3.031 [77.0] .984” [25.0] .197” [5.0] 1.862” [47.3] .748” [19.0] 2.008” [51.0] .886” [22.5] LEFT HAND BOTTOM FRAME PORTION .803” [20.4] IL-OP-19 Pivots & Hinges Intermediate Pivots – For Aluminum Doors & Frames • Die cast aluminum construction • Full race ball bearing incorporated into bottom pivot portion • Easy vertical adjustment • Supplied with fasteners • Also available in dark bronze and black IL-10 Series 3/4" (19.05 mm) Offset IP-10-LH-AL LH, Clear IP-10-RH-AL RH, Clear IP-10-LH-DU LH, Dark Bronze IP-10-RH-DU RH, Dark Bronze IP-10-LH-DU-2 LH, Black IP-10-RH-DU-2 RH, Black Backing Plate IP-10 Steel Backing Plate 49 IP-12 Series Non-handed, fully reversible IP-12-NH-AL IP-12-NH-DU IP-12-NH-DU-2 NH, Clear NH, Dark Bronze NH, Black IP-22 Series 3/4" (19.05 mm) Offset IP-22-LH-AL IP-22-LH-DU IP-22-RH-AL IP-22-RH-DU 50 LH, Clear LH, Dark Bronze RH, Clear RH, Dark Bronze Pivots & Hinges Butt Hinges Butt Hinge - IL-45 Series Dimensions: 4.5" x 4" x .134" (114.3 mm x 101.6 mm x 3.4 mm) • Non-corrosive stainless steel • Non-removable pin (prevents removal when door is in closed position) • Zero swagged with 1/4" radius corner • Available finishes: Clear, Dark Bronze • Single packs include machine and wood screws (2/box), Bulk packs include machine screws only (30/box) IL-4540NRP2BB- AL Single pack, Clear (32D) IL-4540BBNRP-AL BULK Bulk pack, Clear (32D) IL-4540NRP2BB-DU Single pack, Dark Bronze IL-4540BBNRP-DU BULK Bulk pack, Dark Bronze Back Up Plate IL4-BP-H Back up plate 4.00” [101.6] R.250” [R.6.4] .502” [12.8] 3.484” [38.5] 1.240” [31.5] 4.500” [114.3] .134” [3.4] ø.602” [15.3] 1.000” [25.4] .378” [9.6] SET SCREW BALL BEARING 51 Lock and Door Accessories — Faceplates Faceplates For 185 Series Deadbolts, 451and 452 Deadlatches Finishes: Aluminum Anodized Dark Bronze Anodized Black Anodized Dimensions: 1" x 6 7/8" (25.4 mm x 174.63 mm) Plate only for ANSI sized Hook Bolt Finishes: Aluminum Anodized, Dark Bronze Anodized Dimensions: 1 1/4" x 8" (31.75 mm x 203.2 mm) Straight Bolt Faceplate Hook Bolt Faceplate Deadlatch Faceplate How To Order Faceplates F P - D B - F - N H - 6 2 8 - ___ 52 1 2 3 4 5 6 MODEL NO. TYPE STYLE HANDING FINISH SPECIAL 2 TYPE 3 DB Deadbolt HB FINISH 6 628 Aluminum (AL) AN ANSI Right Hand 313 Duronotic Dark Bronze (DU) ___ Left Hand 335 Black (BLK) Leave Blank if not applicable STYLE 4 HANDING F Flat NH No Hand Hookbolt B Bevel RH DL Deadlatch R Radius LH RDL Reversible Deadlatch RW Radius with Weather Strip 5 SPECIAL ANSI Hook Bolt Faceplate Lock and Door Accessories — Faceplates / Deadlock Strikes Deadlatch Strikes 4501-02-DU Deadlatch Strikes 4.63” (117.6) 5.374” (136.5) 1.87" (45.7 mm) Long Lip Standard, Clear 1.87" (45.7 mm) Long Lip Standard, Dark Bronze 4501-01 1.87" (45.7 mm) Long Lip Radius, Clear 1.87" (45.7 mm) Long Lip Radius, Dark Bronze 1.87" (45.7 mm) Short Lip Standard, Clear 1.87" (45.7 mm) Short Lip Standard, Dark Bronze L 4502-01 .65” 1.87" (45.7 mm) Short Lip Radius, Clear (16.5) 4501-21 4501-17 1.87" (45.7 mm) Short Lip Radius, Dark Bronze .65” 2.90" (73.6 mm) Long strike extended lip for center hung doors 4" (101.60 mm) frame,(16.5) Clear 4501-01 3.13" (79.5 mm) Long strike extended lip for center hung doors 4.5" (114.30 mm) frame, Clear 2.90" (73.6 mm) Short strike extended lip for center hung doors 4" (101.60 mm) frame, Clear 3.13" (79.5 mm) Short strike extended lip for center hung doors 4.5" (114.30 mm) frame, Clear 6.094” (154.8) 4501-01 4501-01-DU 4501-02 4501-02-DU 4502-01 4502-01-DU 4502-02 4502-02-DU 4501-17 4501-21 4502-17 4502-21 L 4501-02 .65” (16.5) L 4501-21 4501-17 4501-02 2.63” (66.8) 4.134” (105) .047” (1.2) .047” (1.2) .65” (16.5) .65” (16.5) 3.34” (85.6) 4501-01 4.63” (117.6) 5.374” (136.5) 4501-21 4501-17 6.094” (154.8) .047” (1.2) .047” (1.2) 4501-01 .047” (1.2) .65” (16.5) .047” (1.2) 4502-02 L .65” (16.5) 2.63” (66.8) 3.34” (85.6) 4.134” (105) 4501-21 4501-17 4501-01 .047” (1.2) .65” (16.5) .047” (1.2) 4502-02 53 Threshold, Header and Flush Bolts Threshold Bolt – THB-4015 Series for Deadbolt and Hookbolt THB-415 is a two-point lock that enhances the security of double door installations. When the deadbolt is actuated, the bolt extends in to the threshold. Three point locking is achieved when a Threshold bolt is used in conjunction with a header bolt. Throw: 11/16" (17.45 mm) Cylinder Height: 34" (863.6 mm) THB-4015 • Attaches to the rear of the pivoting deadbolt • Easily add to an existing installation • Rod is zinc plated steel 9 228.6 (Extended) Cylinder Height Rod Bolt Assy. Length must be 7” (177.8) less than Cylinder Height Bottom of Door .690 Bolt Throw 17.5 54 .620 Bolt Projection 15.7 Threshold, Header and Flush Bolts Header Bolt – HDB-4016 Series for Deadbolt HDB-4016 provides two-point locking for double door installations. The actuation of the lock throws the bolt into the header of the active leaf. Doors: up to 7' (2133.6 mm) Cylinder Height: no less than 35" (889 mm) Backsets: 31/32" (24.59 mm), 1 1/8" (25.58 mm), 1 1/2" (38.1 mm) • Attaches to the front slot of the deadbolt • Cylinder height adjustment below 53" (1346.2 mm) can be accomplished by cutting threaded rod • Rod is zinc plated steel THB-4016 55 Threshold, Header and Flush Bolts Header Bolt – HDB-4085 Series for Deadbolt HDB-4085 provides a top of door, third locking point on the inactive leaf. With the actuation of the lock, the bolt extends into the header strike with a “scissor like” action. • Installed in the inactive leaf • Nylon strike included (required for operation) • Rod is zinc plated steel HDB-4085 HDB-4085-1 HDB-4085-2 THB-4015 56 Centerline of Cylinder to top of door 30" to 50" (752 mm to 1270 mm) 55" to 78" (1397 mm to 1981.2 mm) 79" to 92" (2006.6 mm to 2336.8 mm) Threshold, Header and Flush Bolts Flush Bolt – FLB Series The FLB Series provides an easy retrofit and economical solution for simply securing the inactive leaf of a double door. Throw: 5/8" (15.87 mm) or 7/8" (22.23 mm) Offset: 1/8" (3.18 mm) - 11" (279.40mm) rod Also available: Throw: 5/8" Offset: 1/8" (3.18mm) – 16" (406.4mm) rod • Adjust length by turning the nylon tip • Zinc plated steel rod with nylon tip is standard; Metal tip available special order in 1/8" (3.18 mm) offset, 5/8" (15.87 mm) throw • Available in Aluminum or Dark Bronze •Additional Guide Pack sold separately (FBL-Guide Pack) Throw 1.437” [36.5] Threshold / Header Preparation .370” [9.4] #8-32 Tap .370” [9.4] X3 1/4”-20 Thread 1.508” [38.3] .516” [13.1] 4.232” [107.5] 1.390” [35.3] 5.691” [144.6] 531” [13.5] 5.236” [133.0] 1.500” [38.1] .457” [11.6] Offset .925” [23.5] How To Order Flush Bolts FLB - 58 - 18 - AL - 16 FLB-5818-DU-M 1 2 3 4 5 MODEL NO. THROW OFFSET FINISH SPECIAL 2 FLB-5818-AL THROW 3 ⁄8”(16mm) 18 58 5 78 7 ⁄8” (22mm) OFFSET 1 ⁄8” (28.58mm) 4 FINISH 5 SPECIAL AL Aluminum 16 16” (406.40mm) DU Dark Bronze M Metal Tip ___ Leave Blank if neither apply 57 Threshold, Header and Flush Bolts Two-Point Flush Bolt – IL-1880 Series IL-1880 Series is an alternative to the FLB Series Flush Bolt to secure the inactive leaf of a double door. It simplifies the process with one operation instead of two. Operates as auxiliary lock and is not to be utilized as a stand-alone locking mechanism. Throw: 23/32" (18.3mm) • Steel hexagonal bolt, plated • Interlocking mechanism prevents the engagement of main lock’s pivoted bolt until the vertical bolts are locked and prevents unlocking of vertical bolts when the pivoted bolt is locked • Operates in conjunction with pivoting deadbolts (185 and HB185) Cylinder Door Dims Finish Height up to: IL1880-1-84-AL 37" (939.8 mm) 84" (2133.6 mm) Clear IL1880-1-84-DU 37" (939.8 mm) 84" (2133.6 mm) Dark Bronze IL1880-1-84-BLK 37" (939.8 mm) 84” (2133.6mm) Black IL1880-1-96-AL 37" (939.8 mm) 96" (2438.4 mm) Clear IL1880-1-96-DU 37" (939.8 mm) 96" (2438.4 mm) Dark Bronze IL1880-1-96-BLK 37" (939.8 mm) 96" (2438.4 mm) Black IL1880-2-96-AL 42" (1066.8 mm) 96" (2438.4 mm) Clear IL1880-2-96-DU 42" (1066.8 mm) 96" (2438.4 mm) Dark Bronze IL1880-2-96-BLK 42" (1066.8 mm) 96" (2438.4 mm) Black Lock Only, No Rods: IL1880-AL Clear IL1880-DU Dark Bronze IL1880-BLK Black THB-1880-AL 58 Threshold, Header and Flush Bolts / Door Accessories Door Accessories Lock Indicator Sets –LI-408 This exit door indicator provides notification of “locked”’ or “open” to an exit door. “Open” appears in Green letters and “Locked” appears in Red letters. • Deadbolt (straight or hook bolt) accessory • Includes 2 self-adhesive header signs (below), 2 pins and 2 screws • Fits standard 1 3/4" (44.4 mm) doors • Zinc alloy escutcheon LI-408-AL LI-408-DU Aluminum Powder Coat Finish Dark Bronze Powder Coat Finish Replacement Header Sign – self-adhesive 22-HS-BIO 22-HS-DBH “THIS DOOR TO REMAIN UNLOCKED WHEN THE BUILDING IS OCCUPIED” “THIS DOOR TO REMAIN UNLOCKED DURING BUSINESS HOURS” 59 Door Accessories Kick Down Door Stop - KDDH Series • Concentric groove design on stop provides maximum non-slide grip • Stainless steel spring retains arm in vertical position when not in use • Narrow mounting bracket suits most doors • Available finishes are Clear, Dark Bronze and Black Dimensions: 4" (101.6 mm); Base: 7/8" x 1" x 3/4" (22.2 mm x 25.4 mm x 19.1 mm ) 5" (127 mm); Base: 1 1/2" x 2" (22.2 mm x 25.4 mm x 19.1 mm / 38.1 mm x 50.8 mm) IL-KDDH-4-AL IL-KDDH-4-DU IL-KDDH-4-BLK IL-KDDH-5-AL IL-KDDH-5-DU IL-KDDH-5-BLK 4" (101.6 mm), Clear 4" (101.6 mm), Dark Bronze 4" (101.6 mm), Black 5" (127 mm), Clear 5" (127 mm), Dark Bronze 5" (127 mm), Black Push Down Door Stop - IL-PDDH Series • Heavy duty design for metal or wood doors • Step operation for holding and releasing • Grooved strike for added holding and strength • Available finishes are Clear, Dark Bronze and Black Dimensions: 7 3/4" x 1 5/8" x 1 13/64" (196.9 mm x 41.28 mm x 30.56 mm) IL-PDDH-AL Clear IL-PDDH-DU Dark Bronze IL-PDDH-BLK Black IL-PDDH-26D 26D IL-PDDH-Replacement Tip Replacement Tip for Push Down Door Stop 60 4" (101.6 mm) 5" (127 mm) Exit Devices — Mechanical Exit Devices — Mechanical • Meets ANSI Grade 1 requirements, UL Listed Life Safety • Low profile push bar projects less than 3" (76.2 mm) from face of door • Coated metal end caps • Two stock lengths: 36" (914.4 mm) and 48" (1219.2 mm) • Easy access dogging system, optional cylinder dogging • Field sizeable to 28" (711.2 mm) in width 128 Series - Concealed Vertical Rod (CVR) Applications: narrow, medium and wide stile aluminum doors, easily retrofits existing Jackson® 1285 exit devices. The CVR Exit Device blends the vertical rod with the appearance of a contemporary panic / exit device. This style secures the door without exposed external hardware. The rods are concealed within the door, making this a more aesthetically pleasing installation. Although CVR devices are primarily used on double doors without a mullion (center piece), they may also be used on single doors. • Top and bottom bolt design, spring powered with 5/8" (15.88 mm) bolt throw • Adaptable metal bolt guides permit adjustment with door installed • Handed, not reversible • For doors over a 7' (2133.6 mm) height, use a top rod extender 61 Exit Devices — Mechanical 129 Series - Rim Exit Devices Applications: hollow metal, wood or aluminum doors, retrofits existing doors with Jackson® 1295 exit devices. Rim Exit Devices are used on either single or double doors. When installing on double doors, a mullion (center piece) is required to enable the latch bolt, thus securing the door. All hardware is exposed. The Ilco Rim Exit Devices feature a 3/4" (19 mm) throw latchbolt, non-handed. Surface mounted strike options include type “C” (standard) and type “S” (for blade stop). Both types of strikes are included with each device. • Non-Handed • Pairs with Kaba® E-plex 3000 Series lock How To Order Exit Devices 128 - LR - 3 - 628 1 2 3 4 MODEL NO. HANDING DOOR OPENING FINISH 1 MODEL NO. 2 128 Concealed Vertical Rod LR Left Hand Reverse Bevel (LHRB) 129 Rim RR Right Hand Reverse Bevel (RHRB) RIM 62 HANDING Rim Exit Devices (129) are Non-Handed 3 DOOR OPENING 4 3 36” (914.4 mm) Can be cut down to 28” (711.2mm) 628 Aluminum 313 Dark Bronze 4 48” (1,219.2mm) Can be cut down to 28” (711.2mm) 313 /CP Dark Bronze with Champagne Push Bar FINISH Product WARRANTY WARRANTY Terms and Conditions This limited warranty applies to cylinders, storefront hardware and exit devices, purchased new from Kaba Ilco Corp. hereinafter referred to as “Kaba Ilco” or reseller by the original end user purchaser on the original site of installation for normal use and not for resale. Kaba Ilco warrants that a covered product is free from defects in material and workmanship subject to the terms and conditions set out below. This warranty does not apply to any defects or malfunctions resulting from improper installation or use. Products and parts not manufactured by Kaba Ilco are guaranteed only in accordance with that manufacturer’s warranty. Kaba Ilco shall not be liable for any consequential or incidental expenses resulting from breach of this warranty or any implied warranty. This warranty is expressly given and accepted in lieu of any and all other warranties, expressed or implied, including without limitation any warranty of merchantability or fitness for a particular purpose. To the extent that they cannot be disclaimed, the implied warranties are limited in duration to the life of the express warranty. Incidental and consequential damages are excluded from coverage under this warranty. Some states/jurisdictions do not allow for the disclaimers, limitations and exclusions identified above; as a result, they may not apply to you. This warranty gives you specific rights, and you may also have other legal rights which may vary from state to state or from one jurisdiction to another. No distributor, dealer, sales representative nor any other person has been authorized to make any affirmation, representation or warranty regarding the product, other than those contained in this limited warranty, and if made, shall not be enforceable against Kaba Ilco. Kaba Ilco reserves the right to modify this warranty at any time, it being understood that such modification will not alter the warranty conditions applicable to the products sold while this warranty is in effect. We will, at our discretion, repair or replace free of charge, including shipping charges back to end user, any product found to be defective and subject to this warranty, provided it is delivered pre-paid to Kaba Ilco. The end user is responsible for the cost of removal and reinstallation. To assure your return is properly handled, contact Kaba Ilco customer service prior to sending any product. This warranty does not apply to any defects or malfunctions resulting from improper installation, improper use or normal wear and tear. Cylinder Limited Warranty Kaba Ilco offers to the original purchaser a limited one (1) year warranty on brass cylinders against defects in materials and workmanship. Kaba Ilco offers to the original purchaser a limited six (6) months warranty on zinc die cast cylinders against defects in materials and workmanship. Storefront Hardware Limited Warranty Kaba Ilco offers a limited five (5) year warranty on all storefront hardware bearing the following item numbers 185 series deadbolts, 451 series deadlatches, FP series faceplates, 4501/4502 series strike sets, 459 series paddle handles, 456 series lever handles, 404 series cylinder guards, 408 series lock indicators, 4015 series threshold bolts, 4016 and 4085 series header bolts and FLB series flush bolts against defects in material and workmanship. Exit Device Limited Warranty Kaba Ilco offers a limited two (2) year warranty on all exit devices and accessories bearing the following item numbers 128 Series CVR and 129 Series Rim exit devices against defects in material and workmanship. In compliance with current regulations relating to industrial property, we hereby state that the brand, trademarks and/or trade names utilized within this document are the exclusive property of the authorized manufacturers. Said trademarks and/or trade names are nominated only for the purposes of information in order that any cylinder, lock, key and/or door hardware for which our products are made can be rapidly identified. All information and illustrations in this document are for guidance only. We reserve the right to alter products designs, dimensions and information. The contents of this document are fully protected by copyright and may not be copied or reproduced in any form, without the written permission of Kaba Ilco Corp. Any controversy shall be settled by the Courts of Justice where the company has its headquarters, with express exclusion of any other court. © Kaba Ilco Corp. All rights Reserved 63 North America: U.S.A., Canada, Caribbean Islands Kaba Ilco Corp. 400 Jeffreys Road Rocky Mount, NC 27804 www.ilco.us Ph: 800.334.1381 or 252.446.3321 Fax: 252.446.4702 Central America: Mexico, Guatemala, Belize, El Salvador, Honduras, Nicaragua, Costa Rica, Panama Corporación Cerrajera Alba S.A. de C.V. Prolongación avenida independencia 14, Bodega 5. Col. Los reyes, Tultitlán, Estado de México. C.P. 54915 www.albailco.mx Ph: 01.55.5366.7200 The to your success
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