Kawasaki 691191 Users Manual

691191 Kawasaki-19.2V-Cordless-Circular-Saw-With-Laser_691191_eng

691191 to the manual c4033aa0-1ccb-496e-a709-2694775c8421

2015-01-21

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FOR CUSTOMER SERVICE

POUR LE SERVICE APRÉS VENTE

OU DU CONSOMMATEUR

PARA EL SERVICIO

PARA EL CONSUMIDOR

1-800-590-3723

Printed in China

87-1904-60957

KAWASAKI™ IS A TRADEMARK LICENSED BY KAWASAKI™ MOTORS CORP.,

U.S.A., WHICH DOES NOT MANUFACTURE OR DISTRIBUTE THIS PRODUCT.

CONSUMER INQUIRES SHOULD BE DIRECTED TO:

1431 VIA PLATA

LONG BEACH, CA 90810-1462 USA

691191_19.2V Black Cordless Circular Saw with Laser

THIS MANUAL CONTAINS IMPORTANT INFORMATION REGARDING SAFETY, OPERATION,

MAINTENANCE AND STORAGE OF THIS PRODUCT. BEFORE USE, READ CAREFULLY AND

UNDERSTAND ALL CAUTIONS, WARNINGS, INSTRUCTIONS AND PRODUCT LABELS. FAILURE

TO DO SO COULD RESULT IN SERIOUS PERSONAL INJURY AND/OR PROPERTY DAMAGE.

IF YOU SHOULD HAVE ANY QUESTIONS OR EXPERIENCE A PROBLEM WITH YOUR ALLTRADE

PRODUCT, DO NOT RETURN THIS PRODUCT TO THE STORE. PLEASE CALL OUR CUSTOMER

SERVICE DEPARTMENT AT 1-800-590-3723. BEFORE YOU CALL, HAVE THE FOLLOWING

INFORMATION AVAILABLE: MODEL NO., DATE PURCHASED AND STORE LOCATION. AN

ALLTRADE REPRESENTATIVE CAN RESOLVE YOUR PROBLEM OVER THE PHONE. IF YOU

WOULD LIKE TO MAKE A SUGGESTION OR COMMENT, GIVE US A CALL OR EMAIL US AT:

INFO@ALLTRADETOOLS.COM. YOUR FEEDBACK IS VITAL TO US.

19.2V BATTERY-OPERATED

CIRCULAR SAW WITH LASER

INSTRUCTION MANUAL

COMPONENT

#691191-1HR

PROTECTING THE ENVIRONMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

OTHER CONSUMER DO-IT-YOURSELF (DIY) TOOLS . . . . . . . . . . . . . . 25

SECTION FIVE

2 YEAR LIMITED WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26-30

CONGRATULATIONS!

Thanks for choosing this product. At Alltrade, our aim is to provide you with quality

products at an affordable price, and we want you to be totally satisfied with your

product and our Customer Service. If any help and advice is needed, please

years of satisfaction.

INTENDED USE

This tool is intended for consumer use only. Your charger and/or adapter has been

designed for charging batteries of the type approved and supplied with this tool.

GENERAL SAFETY RULES – FOR ALL BATTERY OPERATED TOOLS

READ AND UNDERSTAND ALL INSTRUCTIONS. Failure to

follow all instructions listed below may result in electric shock, fire and/or

serious personal injury.

RECOGNIZE SAFETY SYMBOLS, WORDS AND LABELS

The safety instructions provided in this manual are not intended to cover all possible

conditions and practices that may occur when operating, maintaining and cleaning

power tools.

Always use common sense and pay particular attention to all the DANGER,

WARNING, CAUTION and NOTE statements of this manual.

This is the safety alert symbol. It is used to alert

you to potential personal injury hazards. Obey all

safety messages that follow this symbol to avoid

possible injury or death.

!DANGER indicates an imminently hazardous

situation which, if not avoided, will result in death

or serious injury.

TABLE OF CONTENTS

CONGRATULATIONS! . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

INTENDED USE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

SECTION ONE

GENERAL SAFETY RULES – FOR ALL BATTERY OPERATED TOOLS . . 2

RECOGNIZE SAFETY SYMBOLS, WORDS AND LABELS . . . . . . . . 2-3

IMPORTANT SAFEGUARDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

WORK AREA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

ELECTRICAL SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

PERSONAL SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5

TOOL USE AND CARE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

SAFETY RULES FOR CIRCULAR SAW . . . . . . . . . . . . . . . . . . . . . . 6-7

SECTION TWO

SPECIFIC SAFETY RULES AND/OR SYMBOLS . . . . . . . . . . . . . . . . . . . 7-8

CAUSES AND PREVENTION OF KICKBACK . . . . . . . . . . . . . . . . . . 8-9

BATTERY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-10

REMOVING / ATTACHING BATTERY PACK . . . . . . . . . . . . . . . . . . . 10

CHARGER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-11

CHARGING BATTERY PACK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

SYMBOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

SECTION THREE

FUNCTIONAL DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-14

ASSEMBLY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-17

ATTACHING / REMOVING BLADE . . . . . . . . . . . . . . . . . . . . . . . . . . 15-16

ADJUSTING THE DEPTH AND ANGLE . . . . . . . . . . . . . . . . . . . . . . 17

OPERATING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-22

OPERATING TRIGGER SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

GENERAL CUTTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

POCKET CUTTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

USING THE LASER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

LASER SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

REPLACING LASER BATTERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

SECTION FOUR

MAINTENANCE AND CLEANING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

!WARNING indicates a potentially hazardous

situation which, if not avoided, could result in

death or serious injury.

!CAUTION indicates a potentially hazardous

situation which, if not avoided, may result in

minor or moderate injury.

CAUTION used without the safety alert symbol

indicates a potentially hazardous situation which,

if not avoided, may result in property damage.

NOTE provides additional information that is useful

for proper use and maintenance of this tool. If a

NOTE is indicated make sure it is fully understood.

IMPORTANT SAFEGUARDS

People with electronic devices, such as pacemakers, should consult their

physician(s) before using this product. Operation of electrical equipment in

close proximity to a heart pacemaker could cause interference or failure of

the pacemaker.

WARNING: Some dust created by power sanding, sawing, grinding, drilling and

other construction activities contains chemicals known to the State of California

to cause cancer, birth defects or other reproductive harm.

Some examples of these chemicals are:

• Lead from lead-based paints.

• Crystalline silica from bricks and cement and other masonry products,

and arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you do this type

of work. To reduce your exposure to these chemicals: work in a well ventilated

area, and work with approved safety equipment, such as dust masks that are

specially designed to filter out microscopic particles.

WARNING: Handling the power cord on this product may expose you to lead, a

chemical known to the State of California to cause cancer and birth defects or

other reproductive harm.

Wash hands after handling.

SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.

WORK AREA

Keep your work area clean and well lit. Cluttered benches and dark areas

invite accidents.

Do not operate power tools in explosive atmospheres, such as in the pres-

ence of flammable liquids, gases or dust. Power tools create sparks which

may ignite the dust or fumes.

Keep bystanders, children, and visitors away while operating a power tool.

Distractions can cause you to lose control.

ELECTRICAL SAFETY

Do not abuse the cord. Never use the cord to carry the tool. Keep the cord

away from heat, oil, sharp edges, or moving parts. Replace damaged cords

immediately. Damaged cords may create a fire.

A battery operated tool with integral batteries or a separate battery pack

must be recharged only with the specified charger for the battery. A charger

that may be suitable for one type of battery may create a risk of fire when used with

another battery.

Use battery operated tool only with specifically designated battery pack. Use of

any other batteries may create risk of fire.

Store idle tools out of reach of children and other untrained persons. Tools are

dangerous in the hands of untrained users.

When battery pack is not in use, keep it away from other metal objects like:

paper clips, coins, keys, nails, screws, or other small metal objects that can

make a connection from one terminal to another. Shorting the battery terminals

together may cause sparks, burns or a fire.

Maintain tools with care. Keep cutting tools sharp and clean. Properly maintained

tools with sharp cutting edge are less likely to bind and are easier to control.

Check for misalignment or binding of moving parts, breakage of parts, and any

other condition that may affect the tool’s operation. If damaged, have the tool

serviced before using. Many accidents are caused by poorly maintained tools.

Use only accessories that are recommended by the manufacturer for your model.

Accessories that may be suitable for one tool may create a risk of injury when used

on another tool.

SERVICE

Tool service must be performed only by qualified repair personnel. Service or

maintenance by unqualified personnel may result in a risk of injury.

When servicing a tool, use only identical replacement parts. Follow instructions

in the Maintenance section of this manual. Use of unauthorized parts or failure to

follow Maintenance Instructions may create a risk of shock or injury.

SAFETY RULES FOR CIRCULAR SAW

NEVER assume the blade has stopped just because

the trigger has been released. Blades may continue moving even after the

motor stops.

Always wear safety goggles or eye protection when using this tool. Use a dust

mask or respirator for applications which generate dust. This saw may throw up

debris that could lodge in the eyes causing severe pain or injury.

Inspect the bolts and blade washers before each use. Damaged or incorrect bolts

or blade washers can cause injury.

When using the Circular Saw, always maintain a firm grip on the tool with both

hands. Never put your hands or feet in the cutting area. Do not grasp the tool or

place your hands too close to the blade. Keep your hands well away from the

blade. Never reach underneath the tool while the blade is in motion. Do not use your

legs or feet to stabilize the work piece.

PERSONAL SAFETY

Stay alert, watch what you are doing, and use common sense when operat-

ing a power tool. Do not use tool while tired or under the influence of drugs,

alcohol or medication. A moment of inattention while operating power tools

may result in serious personal injury.

Dress properly. Do not wear loose clothing or jewelry. Contain long hair.

Keep your hair, clothing, and gloves away from moving parts. Loose clothes,

jewelry or long hair can be caught in moving parts.

Avoid accidental starting. Be sure switch is in the locked or “OFF” position

before inserting battery pack. Carrying power tools with your finger on the

switch or inserting battery pack into a tool with the power switch “ON” invites

accidents.

Remove adjusting keys or wrenches before turning the tool “ON”.

A wrench or a key that is left attached to a rotating part of the tool may result

in personal injury.

Do not overreach. Keep proper footing and balance at all times. Proper foot-

ing and balance enable better control of the tool in unexpected situations.

Use safety equipment. Always wear eye protection. Dust mask, non-skid

safety shoes, hard hat, or hearing protection must be used for appropriate con-

ditions.

TOOL USE AND CARE

Use clamps or other practical ways to secure and support the workpiece to a

stable platform. Holding the work by hand or against your body is unstable and

may lead to loss of control.

Do not force tool. Use the correct tool for your application. The correct tool will

do the job better and safer at the rate for which it is designed.

Do not use the tool if the power switch does not turn it “ON” or “OFF”. A tool that

cannot be controlled with the switch is dangerous and must be repaired.

Disconnect battery pack from tool or place the switch in the locked or “OFF” position

before making any adjustments, changing accessories, or storing the tool. Such

preventative safety measures reduce the risk of starting the tool accidentally.

Lower guard should be retracted manually only for special cuts such as “Pocket

Cuts” and “Compound Cuts.” Raise lower guard by Retracting Handle. As soon

as the blade enters the material, lower guard must be released. For all other saw-

ing, the lower guard should operate automatically.

Always observe that the lower guard is covering the blade before placing saw

down on bench or floor. An unprotected, coasting blade will cause the saw to walk

backwards, cutting whatever is in its path. Be aware of the time it takes for the blade

to stop after the switch is released.

NEVER hold piece being cut in your hands or across your leg. It is important to

support the work properly to minimize body exposure, blade binding, or loss of control.

Hold tool by insulated gripping surfaces when performing an operation where the

cutting tool may contact hidden wiring. Contact with a “live” wire will also make

exposed metal parts of the tool “live” and shock the operator.

When ripping always use a rip fence or straight edge guide. This improves the

accuracy of the cut and reduces the chance for blade binding.

Always use blades with correct size and shape (diamond vs. round) arbor holes.

Blades that do not match the mounting hardware of the saw will run eccentrically,

causing loss of control.

Never use damaged or incorrect blade washers or bolts. The blade washers and

bolts were specifically designed for your saw, for optimum performance and safety

of operation.

CAUSES AND PREVENTION OF KICKBACK

Kickback is a sudden reaction to a pinched, bound, or misaligned saw blade, causing an

uncontrolled saw to lift up and out of the work piece toward the operator.

When the blade is pinched or bound tightly by the kerf closing down, the blade stalls and

the motor reaction drives the unit rapidly back toward the operator.

If the blade becomes twisted or misaligned in the cut, the teeth at the back edge of the

blade can dig into the top surface of the wood causing the blade to climb out of the kerf

and jump back toward the operator.

Kickback is the result of tool misuse and/or incorrect operating procedures or

conditions and can be avoided by taking proper precautions as given below:

Maintain a firm grip on the saw and position your body and arm in a way that

allows you to resist KICKBACK forces. KICKBACK forces can be controlled by the

operator, if proper precautions are taken.

Keep the handle of the Cordless Circular Saw dry, clean and free from oil and

grease.

Do not run the Cordless Circular Saw while carrying it at your side. A moving

blade could cause serious personal injury.

Disconnect battery pack from tool and place the switch in the locked or “OFF”

position before making any assembly adjustments, changing accessories,

performing any inspection, maintenance or cleaning procedures. Such preventive

safety measures reduce the risk of starting the tool accidentally which could cause

serious personal injury.

Be extra careful when cutting in high or hard-to-reach locations. Avoid sawing

overhead. Be on the lookout for hidden wires and falling debris.

Do not use the Cordless Circular Saw if it has been damaged, left outdoors in the

rain, snow, wet or damp environments, or immersed in liquid.

Maintain labels and nameplates on the Cordless Circular Saw. These carry

important information. If unreadable or missing, contact Alltrade for a replacement.

SPECIFIC SAFETY RULES AND/OR SYMBOLS

Keep hands away from cutting area and blade. Keep

your second hand on auxiliary handle or motor housing. If both hands are

holding the saw, they cannot be cut by the blade.

Keep your body positioned to either side of the saw blade, but not in line with the

saw blade. KICKBACK could cause the saw to jump backwards

(See “Causes and

Prevention of Kickback”)

Do not reach underneath the work. The guard cannot protect you from the blade

below the work.

Check lower guard for proper closing before each use. Do not operate saw if

lower guard does not move freely and close instantly. Never clamp or tie lower

guard into the open position. If saw is accidentally dropped, lower guard may be

bent. Raise the lower guard with the Retracting Handle and make sure it moves

freely and does not touch the blade or any other part, in all angles and depths of cut.

Check the operation and condition of the lower guard spring. If the guard and the

spring are not operating properly, they must be serviced before use. Lower guard

may operate sluggishly due to damaged parts, gummy deposits, or a buildup of

debris.

The battery is not fully charged. Before first use, the battery pack requires

3-5 hours charge time to be fully charged. Subsequent recharging needs 1 hour

for the battery to be fully charged.

Always switch to a fresh battery when tool performance begins to diminish.

Severe heat is most destructive to a battery; the more heat generated, the faster

the battery loses power. A battery that gets too hot can have a shortened life.

Never over-discharge a battery by using the tool even after tool performance

has decreased. Do not attempt to discharge a tool’s battery by continuing to

pull on the tool trigger. When tool performance begins to diminish, stop the tool

and recharge the battery for optimal performance.

Charge battery pack at ambient temperatures between 50° F – 104° F.

Store tool and battery pack in locations where temperatures will not exceed

120°F. This is important to prevent serious damage to the battery cells.

The battery pack should always be recharged when the Cordless Drill begins to

run slowly.

When battery pack is not in use, keep it away from other metal objects such as

paper clips, coins, keys, nails, screws or other small metal objects that can

make a connection from one terminal to another. Shorting the battery terminals

together may cause sparks, burns, or fire.

REMOVING / ATTACHING BATTERY PACK

REMOVE BATTERY PACK:

1. Press both release

buttons on either

side of the Cordless

Circular Saw to

release the battery

pack.

2. Pull battery pack free

of Cordless Circular

Saw.

ATTACH BATTERY

PACK:

1. Align the raised portion of the battery pack with the groove in the battery com-

partment of the Cordless Circular Saw.

2. Press the battery pack into place. Make sure the latches are securely fastened.

Do not use the Cordless Circular Saw if the battery pack is not seated properly.

When blade is binding, or when interrupting a cut for any reason, release the

trigger and hold the saw motionless in the material until the blade comes to a

complete stop. Never attempt to remove the saw from the work or pull the saw

backward while the blade is in motion or KICKBACK may occur. Investigate and

take corrective actions to eliminate the cause of blade binding.

When restarting a saw in the work piece, center the saw blade in the kerf and

check that teeth are not engaged into the material. If saw blade is binding, it may

walk up or KICKBACK from the work piece as the saw is restarted.

Support large panels to minimize the risk of blade pinching and KICKBACK. Large

panels tend to sag under their own weight. Supports must be placed under the panel

on both sides, near the line of cut and near the edge of the panel.

Do not use dull or damaged blade. Unsharpened or improperly set blades produce

narrow kerf causing excessive friction, blade binding and KICKBACK.

Blade depth and bevel adjusting locking levers must be tight and secure before

making cut. If blade adjustment shifts while cutting, it will cause binding and KICK-

BACK.

Use extra caution when making a “Pocket Cut” into existing walls or other blind

areas. The protruding blade may cut objects that can cause KICKBACK.

BATTERY

Before using battery pack, please read carefully all instructions and cautionary

markings on battery pack, battery charger and product using battery.

Do not incinerate the battery pack even if it is severely damaged or is

completely worn out. The battery pack can explode.

Do not carry battery packs in aprons, pockets, or tool boxes, product kit

boxes, drawers, etc. with loose metal objects. Battery pack terminals could

be short circuited causing damage to the battery pack, severe burns or fire.

The battery pack is Nickel-Cadmium (Ni-Cad) and is considered to be a toxic

material by the Environmental Protection Agency. Before disposing of dam-

aged or worn out Ni-Cad battery packs, check with your State Environmental

Protection Agency to find out about special restrictions on the disposal of these

battery packs, take them to your local recycling center for proper disposal, or

call 1-800-CLEANUP.

RELEASE

BUTTON

3. If, when first inserting the battery pack, the red “ON” button does not light up,

press the “SET” button on the charger. When the battery is charging, the red

light is “ON”.

4. After approximately one hour of charging, the red indicator light should go

“OFF” and the green light should come “ON”. The green light indicates that the

battery is fully charged.

5. When fully charged, reattach battery pack onto Cordless Circular Saw, making

certain latches fasten securely. Cordless Circular Saw will not operate properly if

the battery pack is not saeted properly.

SYMBOLS

IMPORTANT: Some of the following symbols may be used on your tool. Please

study them and learn their meaning. Proper interpretation of these symbols will

allow you to operate the tool better and safer.

SYMBOL NAME EXPLANATION

V Volts Voltage (Potential)

A Amperes Current

Hz Hertz Frequency (Cycles per Second)

W Watt Power

Kg Kilograms Weight

Alternating Current Type of Current

Direct Current Type of Current

Alternating or Direct Current Type of Current

Earthing Terminal Grounding Terminal

Class II Construction Denotes Double Insulation

min Minutes Time

s Seconds Time

!Diameter Size of Drill Bits,

Grinding Wheels, etc.

No load speed No-load Rotational Speed

.../min Revolutions per Minute Revolutions, Surface Speed,

Strokes, etc. per Minute

1,2,3, … Ring Selector Settings Speed, Torque or Position Settings

CHARGER

Before using battery charger, please read carefully all

instructions and cautionary markings on battery charger, battery pack and

product using battery.

The charger will not automatically turn “OFF” when the

battery pack is fully charged. The charging indicator light will remain “ON”

until the charger is disconnected from the electrical outlet.

Use only the charger which accompanied your product or direct replacement as

listed in this manual. Do not substitute any other charger. Use only Alltrade

approved chargers with your product.

Do not disassemble charger.

Do not use charger if it has been damaged, left outdoors in the rain, snow, wet

or damp environments, or immersed in liquid.

The battery pack and charger heat during charging. Place the charger on a flat,

non-flammable surface away from flammable materials with at least four inches of

clearance to allow proper air circulation around the charger and battery pack.

When the battery pack requires recharging, a 1 hour charge allows the tool to

operate at full power. A charging indicator light on the charger will illuminate to

show that charging is taking place.

CHARGING BATTERY PACK

CHARGE BATTERY PACK:

1. Plug the charger into the

nearest 120 volt electri-

cal outlet. The step of

the battery has positive

and terminal markings

on it. Align the markings on the

identical markings on the top of

the charger base. Insert the bat-

tery pack into base. Pack will not

insert properly if reversed.

2. Make sure the trigger on the

Cordless Circular Saw is in the

“OFF” position and remove the battery pack from the Cordless Circular Saw.

BATTERY PACK

BATTERY

CHARGER

CONTROL FEATURES:

FUNCTIONAL DESCRIPTIONS

CONTROLS AND

COMPONENTS:

1. Battery Pack

2. Release Buttons

on Each Side

3. 120V AC Cord

4. Charger

5. LED Charging Indicators

6. Saw Shoe

7. Trigger Switch

8. Lock-Off Button

9. Rubber Grip

ACCESSORIES:

10. Saw Blade

11. Rip Fence Guide

12. Laser Level Battery Compartment

13. Laser On/Off Switch

COMPONENT MODEL NUMBER

BATTERY PACK 691034

CHARGER 690507

SAW BLADES 690086

10 12

BEVEL

LEVELING

KNOB

This knob controls the beveling

of your cut.

DEPTH

ADJUSTMENT KNOB

This knob controls the depth of

your cut.

BLADE SAFETY

LOCK BUTTON

This button locks the blade in position

and prevents it from moving.

RIP FENCE

The scaled rip fence guides the

saw to cut exactly along the edge

of work piece, making straight and

accurate parallel cuts.

RIP FENCE LOCK KNOB

This knob secures the rip fence in place.

1615

ASSEMBLY INSTRUCTIONS

Always remove battery pack before installing or removing blade.

When removing the blade from the tool, avoid contact with skin and use

proper protective gloves when grasping the blade or accessory. Accessories

may be hot after prolonged use.

If the blade clamp screw will not loosen enough to allow

blade installation, tap gently on the end of the wrench with a mallet until the

clamp screw breaks free.

ATTACHING / REMOVING BLADE

ATTACHING THE BLADE:

1. Remove the battery pack.

2. Retract the lower guard (see Fig. 1).

3. Slip the blade into place (see Fig. 2).

4. Put clamp washers and clamping

screw loosely in position.

5. Use the wrench to tighten the

clamping screw while pressing

down on the clamping knob

(see Fig. 3 and Fig. 4).

6. Remove wrench.

7. Replace the battery pack.

REMOVING THE BLADE:

1. Remove the battery pack.

2. Use the wrench to loosen the

clamping screw while pressing

down on the blade safety lock

button (see Fig. 3 and Fig. 4).

3. Remove the blade.

4. Tighten the blade clamp

screw back into place.

5. Remove wrench.

6. Replace the battery pack.

FIG. 1

FIG. 2

FIG. 3

FIG. 4

LOOSEN:

CLOCKWISE

TIGHTEN:

COUNTER-CLOCKWISE

OPERATING INSTRUCTIONS

Be aware that this tool is always in an operating condition

because it does not have to be plugged into an electrical outlet. Always turn

the switch “OFF” and remove the battery pack before changing bits.

OPERATING THE TRIGGER SWITCH

Never tape the trigger switch down to provide

continuous high speed. The tool may fail under such conditions causing fire

or personal injury.

The lock-off button helps prevent accidental starting.

This button can be pressed from either side.

THIS TOOL IS CONTROLLED BY A TRIGGER SWITCH:

Press the lock-off button, then pull the “ON/OFF” trigger to turn the Circular Saw

“ON”.

To turn the Circular Saw “OFF”, release the trigger switch. The lock-off button will

automatically reset.

ADJUSTING DEPTH AND ANGLE

ADJUST CUTTING DEPTH:

1. Remove the battery pack.

2. Hold the saw firmly and loosen the

depth adjustment knob by turning

it counter-clockwise.

3. Move the shoe to obtain the desired

depth of cut.

4. Tighten depth adjustment knob

securely by turning clockwise

before operating the saw.

ADJUST BEVEL ANGLE:

1. Remove the battery pack.

2. Loosen the bevel angle knob by

turning it counter-clockwise.

3. Adjust the angle of your cut.

4. Tighten the angle knob securely

by turning clockwise.

45º

DEPTH

ADJUSTMENT

KNOB

BEVEL

ANGLE

KNOB

LOCK-OFF BUTTON TRIGGER SWITCH

POCKET CUTTING

If the blade binds, release the trigger immediately. Do

not move the saw until the blade comes to a complete stop. Find the cause of

the binding before starting the saw again.

If the blade becomes pinched, twisted, misaligned or

bound, it will stall and lift up out of the work piece, suddenly jerking back

toward the operator. This reaction is referred to as KICKBACK.

• Mark out the line to be cut so

it is easily visible.

• Start inside the area to be cut

out.

• Set the shoe against the work

piece at an angle.

• Lift the blade guard.

• Pull the trigger to start the

saw.

• When the blade reaches full

speed, slowly feed the blade

into the work piece. When the

blade starts cutting, release the

blade guard.

GENERAL CUTTING

Always hold the saw in front of you and away from your body. Keep your

hands and feet well away from the work piece.

Never feed the blade into the work piece until the blade is at full speed.

If the blade is not at full speed, the saw may kick back causing serious

personal injury.

Do not force the saw. Excessive force may result in a

broken blade. Use only enough pressure to keep the saw moving through the

work piece.

• Put on eye protection.

• Clear the saw of any foreign material.

• Make sure the work piece is held securely in place. Hold smaller pieces in a vise

or attach to the workbench with clamps.

• Mark out the line to be cut so it is easily visible.

• Check the lower guard for damage. If damaged, do not use tool.

• Always use the right blade for the material.

• Make sure all bolts, screws and locking levers are secure before starting tool.

• Pull the trigger to start the saw.

• Set the shoe against the work piece.

• When the blade reaches full speed, slowly feed the blade into the work piece.

When the blade starts cutting, release the blade guard.

LASER SAFETY

NEVER LOOK DIRECTLY INTO THE LASER BEAM OR POINT THE LASER AT

ANYONE ELSE. Laser beam can cause eye injury. Laser should only be aimed

at the work piece.

NEVER POINT THE LASER AT REFLECTIVE SURFACES. Laser beam can

reflect into eyes and cause injury. Highly polished or metallic surfaces should

NOT be cut using the laser.

DO NOT ATTEMPT TO INCREASE THE LASER’S OUTPUT. Tampering with the

laser could lead to personal injury.

REPLACING LASER BATTERIES

The laser runs on two AAA batteries which are located beneath the “ON/OFF”

switch.

When the laser light begins to dim, change both batteries.

Remove batteries before putting the circular saw into storage. Batteries may leak

and cause damage if the laser is not used for over 90 days.

TO CHANGE LASER BATTERIES:

1. Open battery compartment cover.

2. Make sure batteries are correctly

positioned according to the posi-

tive/negative markings on the com-

partment.

3. Close cover.

USING THE LASER

Use of controls or adjustments or performance of proce-

dures other than those specified herein may result in hazardous radiation

exposure.

Sharp blows may affect the accuracy of this laser. Avoid

striking the laser housing.

• Mark the desired line of cut so it is easily visible.

• Set the shoe against the work piece.

• Push laser “ON/OFF” switch to “ON”.

• Adjust the laser line until it lines up with the cut line marking. Blade will now be

in the proper position to make your cut.

• Pull the trigger to start the saw.

• When the blade reaches full speed, slowly feed the blade into the work piece.

When the blade starts cutting, release the blade guard.

• DO NOT force saw. Allow saw to cut at its own rate.

• Cut straight lines only. Attempting to cut a curve will bend the blade which could

result in personal injury or damage to the tool.

• If you need to stop in the middle of a cut, turn off the saw and allow it to come

to a complete stop before removing it from the material.

• When the cut is finished, turn off the laser light.

TRIGGER

LASER ON/OFF SWITCH

PENCIL LINE

LASER LINE

ACCESSORIES

Use only accessories that are recommended by the manufacturer for your model.

Accessories that may be suitable for one tool may become hazardous when used on

another tool.

Always attach grounded (3-prong) extension cords to grounded (3-hole) outlets.

If you must use an extension cord, be sure that the gauge is large enough to carry

the amount of current necessary for your power tool. If not, your tool may experi-

ence a loss of power, excessive voltage drop or overheating. The smaller the gauge

number, the heavier the cord (see table below).

RECOMMENDED SIZES OF EXTENSION CORDS 120 VOLT AC 60 HZ TOOLS

TOOL CURRENT RATING CONDUCTOR SIZE IN A.W.G

AMPERE 10FT. 25FT. 50FT. 100FT.

3-6 18 18 18 18

6-8 18 18 18 16

8-10 18 18 18 14

10-12 16 16 14 14

12-16 14 12 12 -

16-20 12 12 12 -

SPECIFICATIONS

Voltage 19.2V

Switch On/Off Switch

Charger Input 120V 60Hz

Charging Time Approx. 1 hour

No Load Speed (RPM) 3700/Min.

Blade Diameter !140mm (5-1/2")

Battery Type Ni-Cad

Laser Class II

Laser Power 1.0mw(min.)

2.0mw (max.)

Laser Wavelength 650nm

Laser Beam Diameter 1mm (at aperture)

MAINTENANCE AND CLEANING

Always remove the battery pack before attempting

cleaning or maintenance.

This Circular Saw is lubricated before it leaves

the factory. This lubrication should last for the life of the tool. No further

lubrication is required.

Use only mild soap and a damp cloth to clean the tool. Never let any liquid get

inside the casing. Never immerse any part of the tool in a liquid. Always keep the

ventilation openings clear.

Always clean the battery pack using only a dry cloth. Do not use liquids.

Always unplug the charger before cleaning it.

Regularly clean the ventilation slots in your tool and charger using only a soft

brush or dry cloth.

Inspect all mounting screws regularly. Tighten any loose screws. Failure to keep

the mounting screws tight could result in serious injuries.

Never open the Cordless Circular Saw case, battery pack or charger. Do not

attempt to repair the Cordless Circular Saw, battery pack or charger yourself.

Opening any of these parts will void your warranty.

2 YEAR LIMITED HOME USE WARRANTY

Express and Exclusive Limited Home Use Warranty to Original Retail Buyer

Alltrade Tools LLC (hereinafter "Alltrade") expressly warrants to the original retail

purchaser of the accompanying KAWASAKI™ portable power tool and no one else

all parts of the product (except those parts referred to below which are specifically

excluded from such warranty (see Exclusions)) to be free from defects in materials

and workmanship for a period of two years from original date of purchase.

SPECIAL WARRANTY NOTE TO CONTRACTORS AND COMMERCIAL USERS: This

Kawasaki™ portable power tool is offered as a home use tool and carries a HOME

USE WARRANTY. This tool is made for home use in the execution of

projects and repairs in and around the home. Use of the tool for COMMERCIAL

PURPOSES OR ON A JOBSITE is not covered under this warranty.

The date of purchase shall be the date of shipment to the original purchaser, or the

date the original purchaser took possession, custody or control of the product,

whichever occurred first. This warranty shall be null and void if the product or any

component thereof is modified, altered or used for any commercial purpose or on

a jobsite. This warranty does not apply to any other product and/or component

thereof manufactured or distributed by Alltrade, and does not apply to products

and/or components thereof designed, manufactured and/or assembled by others,

for which Alltrade makes no warranties whatsoever. THERE ARE NO WARRANTIES

WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE HEREOF.

Warranty Performance

By purchasing the product, purchaser expressly acknowledges and agrees that their

sole and exclusive remedy under this warranty shall be strictly limited to the repair

or replacement of any covered nonconforming items or parts thereof provided that

any such nonconforming item and/or part is promptly returned to Alltrade’s facility

postage pre-paid and insured (address: ALLTRADE Warranty Claims & Repair,

1431 Via Plata, Long Beach, CA 90810, Attn: Customer Service #310-522-9008)

within the applicable warranty period, with a written request by purchaser that

Alltrade repair and/or replace the nonconforming item and/or part. We recommend

that you keep the original product packaging in the event you need to ship the unit.

We suggest the package be insured against loss or in transit damage. When

sending your product include your name, address, phone number, dated proof

of purchase (or copy), and a statement about the nature of problem. Warranty

coverage is conditioned upon purchaser furnishing Alltrade with adequate written

proof that they are the original purchaser and of the original purchase date. Parts

returned, freight prepaid and insured, to Alltrade’s facility (see above address) will

be inspected and, at Alltrade’s option, repaired and/or replaced free of charge if

found to be defective and subject to warranty. Alltrade retains the sole discretion

to determine whether any item or part is nonconforming and, if so, whether the

PROTECTING THE ENVIRONMENT

BATTERIES

Alltrade batteries can be recharged many times. At the end of their useful life,

recycle batteries with due care for our environment.

Ni-Cad and Ni-MH batteries are recyclable. Take them to your local recycling center

or call 1-800-CLEANUP. Collected batteries will be recycled or disposed of properly.

OTHER CONSUMER DO-IT-YOURSELF (DIY) TOOLS

Alltrade offers a full range of Kawasaki™ tools that make DIY jobs easy. If you would

like further information on the following products, please contact Alltrade Customer

Service Department at 1-800-590-3723.

Cordless Drills/Screwdrivers

Impact Wrenches

Sanders

Jigsaws

Circular Saws

Angle Grinders

Reciprocating Saws

Routers

Rotary Tools

Corded and Cordless Multi-Purpose Tools

Wide Range of Accessories and more

EXCLUSION AND DISCLAIMER OF ALL OTHER EXPRESS WARRANTIES,

GUARANTIES AND/OR REPRESENTATIONS. EXCEPT FOR THE LIMITED WARRANTY

PROVIDED ABOVE, ALL OTHER EXPRESS WARRANTIES, GUARANTIES AND/OR

REPRESENTATIONS BY ALLTRADE AND/OR ITS REPRESENTATIVE(S) REGARDING

THE DESIGN, MANUFACTURE, PURCHASE, USE AND/OR OPERATION OF THE

PRODUCT OR ANY COMPONENT THEREOF SOLD HEREUNDER, REGARDLESS OF

WHETHER ANY SUCH WARRANTY, GUARANTY AND/OR REPRESENTATION,

WRITTEN OR ORAL, ARISES BY OPERATION OF LAW AND/OR EQUITY AND/OR BY

ANY ACT OR OMISSION OF ALLTRADE AND/OR ITS REPRESENTATIVE(S), OR THE

BUYER, ARE HEREBY EXPRESSLY EXCLUDED AND DISCLAIMED BY ALLTRADE

AND/OR ITS REPRESENTATIVES. PURCHASER KNOWINGLY AND WILLINGLY

WAIVES ANY AND ALL SUCH WARRANTIES AND RIGHTS, CLAIMS AND/OR

CAUSES OF ACTION ARISING THEREFROM OR BASED THEREON. PURCHASER’S

SOLE AND EXCLUSIVE REMEDY IS AS STATED ABOVE.

EXCLUSION AND DISCLAIMER OF ALL IMPLIED WARRANTIES, INCLUDING THE

IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR

PURPOSE. NO WARRANTY, ORAL OR WRITTEN, OTHER THAN THE ABOVE

WARRANTY IS MADE WITH REGARD TO THIS PRODUCT. ALL EXPRESS AND/OR

IMPLIED WARRANTIES, GUARANTIES AND/OR REPRESENTATIONS BY ALLTRADE

AND/OR ITS REPRESENTATIVE(S) REGARDING THE DESIGN, MANUFACTURE,

PURCHASE, USE AND/OR OPERATION OF THE PRODUCT OR ANY COMPONENT

THEREOF SOLD HEREUNDER, REGARDLESS OF WHETHER ANY SUCH WARRANTY,

GUARANTY AND/OR REPRESENTATION, WRITTEN OR ORAL, ARISES BY

OPERATION OF LAW AND/OR EQUITY AND/OR BY ANY ACT OR OMISSION OF

ALLTRADE AND/OR ITS REPRESENTATIVE(S), OR THE PURCHASER, INCLUDING

BUT NOT LIMITED TO THE IMPLIED WARRANTY OF MERCHANTABILITY AND THE

WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE, ARE HEREBY EXPRESSLY

EXCLUDED AND DISCLAIMED BY ALLTRADE AND/OR ITS REPRESENTATIVES.

PURCHASER KNOWINGLY AND WILLINGLY WAIVES ANY AND ALL SUCH

WARRANTIES AND RIGHTS, CLAIMS AND/OR CAUSES OF ACTION ARISING

THEREFROM OR BASED THEREON. PURCHASER’S SOLE AND EXCLUSIVE

REMEDY IS AS STATED ABOVE.

Limitation Of Liability

IN NO EVENT SHALL ALLTRADE AND/OR ITS REPRESENTATIVE(S) BE LIABLE FOR

INDIRECT, INCIDENTAL, SPECIAL AND/OR CONSEQUENTIAL DAMAGES OF ANY

KIND ARISING OUT OF OR RELATED TO, DIRECTLY OR INDIRECTLY, ANY BREACH

OF ANY PROVISION OF ANY AGREEMENT BETWEEN ALLTRADE AND/OR ITS

REPRESENTATIVE(S) AND PURCHASER, ANY WARRANTY HEREUNDER,

AND/OR THE EXISTENCE, DESIGN, MANUFACTURE, PURCHASE, USE AND/OR

OPERATION OF ANY ITEM(S) SOLD HEREUNDER EVEN IF ALLTRADE AND/OR ITS

REPRESENTATIVE(S) HAS BEEN ADVISED OF THE POSSIBILITY OF ANY SUCH

item and/or part will be repaired and/or replaced. If the unit is repaired, new or

reconditioned replacement parts may be used. If Alltrade chooses to replace

the product, it may replace it with a new or reconditioned one of the same or

comparable design. The repaired or replaced unit will be warranted under the terms

of the remainder of the warranty period. Typically, a defective product that is

returned within the first 30 days after the purchase date will be replaced; for items

returned after the first 30 days and within the warranty period, covered defective

parts not subject to normal wear and tear or other exclusions will be repaired or

replaced, at Alltrade’s option. During the warranty period, Alltrade will be responsi-

ble for the return shipping charges. Alltrade’s repair and/or replacement of any non-

conforming item and/or part thereof shall constitute fulfillment of all

obligations to the purchaser. Alltrade shall not be responsible or liable for any

expense, including freight charges, or repairs made outside Alltrade’s facility, unless

expressly agreed to by Alltrade in writing. Under no circumstances shall Alltrade

bear any responsibility for loss of the unit, loss of time or rental, inconvenience,

commercial loss or consequential damages.

Exclusions

This warranty does not cover parts damaged due to normal wear, abnormal

conditions, misapplication, misuse, abuse, accidents, operation at other than

recommended pressures or temperatures, improper storage or freight damage.

Parts damaged or worn by operation in dusty environments are not warranted.

Failure to follow recommended operating and maintenance procedures also

voids warranty.

This limited warranty does not apply to accessory items such as drill bits,

screwdriving bits, circular saw blades, jigsaw blades, grinding wheels, sanding

sheets and other related items.

DAMAGE TO THE PRODUCT RESULTING FROM TAMPERING, ACCIDENT, ABUSE,

NEGLIGENCE, FAILURE TO FOLLOW INSTRUCTIONS, UNAUTHORIZED REPAIRS

OR ALTERATIONS, DAMAGE WHILE IN TRANSIT TO OUR SERVICE FACILITY,

USE OF UNAPPROVED OR IMPROPER ATTACHMENTS OR ACCESSORIES,

COMMERCIAL AND RENTAL APPLICATIONS OR OTHER CAUSES UNRELATED TO

PROBLEMS WITH MATERIAL OR WORKMANSHIP ARE NOT COVERED BY THIS

WARRANTY.

Alltrade will not be liable for the following: labor charges, loss or damage resulting

from improper operation, maintenance or repairs made by other persons;

pre-delivery services such as assembly, oil or lubricants, and adjustment;

maintenance services that are normally required to maintain the product.

The use of other than genuine Alltrade Repair Parts will void warranty.

Warranty Disclaimers

DAMAGES. IN NO EVENT, WHETHER AS A RESULT OF A BREACH OF CONTRACT,

WARRANTY, TORT (INCLUDING NEGLIGENCE) OR OTHERWISE, SHALL

ALLTRADE’S AND/OR ITS REPRESENTATIVE(S)’ LIABILITY EXCEED THE PRICE OF

THE PRODUCT. ANY AND ALL LIABILITY CONNECTED WITH THE USE OF

THIS PRODUCT SHALL TERMINATE UPON THE EXPIRATION OF THE WARRANTY

PERIODS SPECIFIED ABOVE.

Limitations on Warranty Disclaimers

Some states do not allow limitations on how long an implied warranty lasts

and some states do not allow the exclusion or limitation of the incidental or

consequential damages, so part or all of the above limitations or exclusions may not

apply to you. This warranty gives you specific legal rights, and you may also have

other rights which vary from state to state.

If your product is not covered by this warranty, please call our Customer Service

Department at 1-310-522-9008 or toll free at 1-800-590-3723 for general repair

information and charges.

Kawasaki 691191 Users Manual

691191 Kawasaki-19.2V-Cordless-Circular-Saw-With-Laser_691191_eng

691191 to the manual c4033aa0-1ccb-496e-a709-2694775c8421

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