Kenmore 153326564 185796 003 PRESS READY User Manual WATER HEATER Manuals And Guides 1608273L

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1
SAVE THIS MANUAL FOR FUTURE REFERENCE.
Owners Manual
FOR POTABLE WATER HEATING ONLY.
NOT SUITABLE FOR SPACE HEATING.
POWER MISER™ 6
ELECTRIC
WATER HEATER
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A
www.sears.com
PRINTED 1112 185796-003
Certi cation applies to all residential electric water heaters with
capacities of 20 to 120 Gallons. Input rating of 12kW or less.
Safety Instructions
Installation
Operation
Care and Maintenance
Troubleshooting
Parts List
MODEL NO.
153.326362 30 Gal.
153.326363 30 Gal.
153.326462 40 Gal.
153.326463 40 Gal.
153.326564 55 Gal.
153.326565 55 Gal.
153.326662 50 Gal. Medium
153.326663 50 Gal. Medium
153.326762 40 Gal. Medium
153.326763 40 Gal. Medium
153.326862 50 Gal. Short
153.326863 50 Gal. Short
LOW LEAD
C
O
NTENT
2
SAFE INSTALLATION, USE AND SERVICE
Your safety and the safety of others is extremely important in the installation, use and servicing of this water heater.
Many safety-related messages and instructions have been provided in this manual and on your own water heater to warn
you and others of a potential injury hazard. Read and obey all safety messages and instructions throughout this manual.
It is very important that the meaning of each safety message is understood by you and others who install, use or service
this water heater.
All safety messages will generally tell you about the type of hazard, what can happen if you do not follow the safety message
and how to avoid the risk of injury.
The California Safe Drinking Water and Toxic Enforcement Act requires the Governor of California to publish a list of substances
known to the State of California to cause cancer, birth defects, or other reproductive harm, and requires businesses to warn
of potential exposure to such substances.
WARNING: This product contains a chemical known to the State of California to cause cancer, birth defects, or other
reproductive harm. This appliance can cause low level exposure to some of the substances listed in the act.
IMPORTANT DEFINITIONS
Sears Service Center: The Sears Service Center has the ability equivalent to a licensed tradesman in the elds of plumbing and
electrical work including a thorough understanding of the requirements of the National Electrical Code as it relates to the installation
of electric water heaters. The Sears Service Center also has a thorough understanding of this instruction manual, and is able to
perform repairs strictly in accordance with the service guidelines provided by the manufacturer.
This is the safety alert symbol. It is used to alert you
to potential personal injury hazards. Obey all safety
messages that follow this symbol to avoid possible
injury or death.
DANGER
WARNING
CAUTION
DANGER indicates an imminently hazardous
situation which, if not avoided, will result in
death or injury.
CAUTION
WARNING indicates a potentially
hazardous situation which, if not avoided,
could result in death or injury.
CAUTION indicates a potentially hazardous
situation which, if not avoided, could
result in minor or moderate injury.
CAUTION used without the safety alert
symbol indicates a potentially hazardous
situation which, if not avoided, could
result in property damage.
© 2012 Sears, Roebuck and Co.
3
GENERAL SAFETY
4
SAFE INSTALLATION, USE AND SERVICE....................................................................................................................................... 2
GENERAL SAFETY............................................................................................................................................................................. 3
TABLE OF CONTENTS ....................................................................................................................................................................... 4
INTRODUCTION ................................................................................................................................................................................. 5
PRODUCT SPECIFICATIONS ............................................................................................................................................................ 5
MATERIALS AND BASIC TOOLS NEEDED ....................................................................................................................................... 6
Materials Needed .......................................................................................................................................................................... 6
Basic Tools .................................................................................................................................................................................... 6
Additional Tools Needed When Sweat Soldering ......................................................................................................................... 6
INSTALLATION INSTRUCTIONS .................................................................................................................................................. 7-16
Removing the Old Water Heater ................................................................................................................................................ 7,8
Facts to Consider About the Location ........................................................................................................................................... 8
Insulation Blankets ........................................................................................................................................................................ 8
Facts to Consider About the Convertible Lower Element .......................................................................................................... 8,9
Water Piping ............................................................................................................................................................................ 9,10
T & P Valve and Pipe Insulation .................................................................................................................................................. 10
Temperature-Pressure Relief Valve ........................................................................................................................................10,11
Filling the Water Heater .............................................................................................................................................................. 12
Converting the Lower Element .............................................................................................................................................. 12-14
Wiring .................................................................................................................................................................................... 14,15
Wiring Diagrams ......................................................................................................................................................................... 16
SERVICE AND ADJUSTMENT .................................................................................................................................................... 17-22
Temperature Regulation ............................................................................................................................................................. 17
Thermostats ................................................................................................................................................................................ 17
Temperature Settings .................................................................................................................................................................. 17
Upper and Lower Thermostat Adjustments ........................................................................................................................... 17,18
Anode Rod Inspection ................................................................................................................................................................ 18
Temperature-Pressure Relief Valve Operation ........................................................................................................................... 18
Draining and Flushing ............................................................................................................................................................ 18,19
Thermostat Removal/Replacement ............................................................................................................................................ 19
Element Cleaning/Replacement ............................................................................................................................................ 19-22
Drain Valve Washer Replacement .............................................................................................................................................. 22
Service ........................................................................................................................................................................................ 22
TROUBLESHOOTING GUIDE ..................................................................................................................................................... 23-25
Start Up Conditions ................................................................................................................................................................... 23
Thermal Expansion ............................................................................................................................................................. 23
Strange Sounds .................................................................................................................................................................. 23
Operational Conditions .......................................................................................................................................................... 23-25
Smelly Water ................................................................................................................................................................... 23,24
“Air” in Hot Water Faucets .................................................................................................................................................. 24
Rumbling Noise ................................................................................................................................................................... 24
High Temperature Shut Off System ..................................................................................................................................... 24
Not Enough or No Hot Water .......................................................................................................................................... 24,25
Water Is Too Hot .................................................................................................................................................................. 25
Leakage Checkpoints ................................................................................................................................................................. 26
REPAIR PARTS LIST ................................................................................................................................................................... 27-29
NOTES ......................................................................................................................................................................................... 30,31
WARRANTY ...................................................................................................................................................................................... 32
TABLE OF CONTENTS
5
MAXIMUM FUSE
RECOVERY RATE MINIMUM OR CIRCUIT
MODEL GALS.PER HOUR WIRE SIZE* BREAKER
NUMBER DIA. HEIGHT @900F Rise UPPER LOWER (GAUGE) SIZE (AMPS)
153.326362 30 18.0 (457) 46.5 (1181) 17.3 3800 3800 12 20
153.326363 30 18.0 (457) 46.5 (1181) 25.0 3800 5500 10 30
153.326462 40 18.0 (457) 59.5 (1511) 17.3 3800 3800 12 20
153.326463 40 18.0 (457) 59.5 (1511) 25.0 3800 5500 10 30
153.326564 55 20.5 (521) 60.25 (1530) 17.3 3800 3800 12 20
153.326565 55 20.5 (521) 25.0 3800 5500 10 30
153.326662 50 23.0 (584) 49.0 (1245) 17.3 3800 3800 12 20
153.326663 50 23.0 (584) 49.0 (1245) 25.0 3800 5500 10 30
153.326762 40 20.5 (521) 44.0 (1118) 17.3 3800 3800 12 20
153.326763 40 20.5 (521 25.0 3800 5500 10 30
153.326862 47 26.5 (673) 34.0 (864) 17.3 3800 3800 12 20
153.326863 47 26.5 (673) 34.0 (864) 25.0 3800 5500 10 30
* Wiring size based on standard 60°C copper wire. If distance from fuse box to water heater is more than 90 feet, refer to your local
electrical code.
Thank You for purchasing a Sears water heater. Properly
installed and maintained, it should give you years of trouble free
service. It is strongly suggested that this new water heater be
professionally installed, contact the local Sears Service Center or
any Sears store. They will arrange for prompt, quality installation
by Sears authorized contractors.
Abbreviations Found In This Instruction Manual:
UL – Underwriters Laboratories Inc.
NEC – National Electrical Code
ANSI – American National Standards Institute
AHRI - Air Conditioning, Heating and Refrigeration Institute
• Read the General Safety section, page 3 of this manual rst
and then the entire manual carefully. If you don’t follow the
safety rules, the water heater will not operate properly. It
could cause DEATH, SERIOUS BODILY INJURY AND/OR
PROPERTY DAMAGE.
This manual contains instructions for the installation,
operation, and maintenance of this electric water heater. It
also contains warnings throughout the manual that you must
read and be aware of. All warnings and all instructions are
essential to the proper operation of the water heater and your
safety. Since we cannot put everything on the rst few pages,
READ THIS ENTIRE MANUAL BEFORE ATTEMPTING TO
INSTALL OR OPERATE THE WATER HEATER.
The installation must conform with the instructions in this
manual; electric company rules; and Local Codes, or in
the absence of Local Codes, with the current edition of the
NEC - National Electrical Code, NFPA 70. This publication
is available from your local government or public library or
electric company or by writing Underwriters Laboratories Inc.,
333 P ngsten Road, Northbrook, IL 60062.
If after reading this manual you have any questions or do not
understand any portion of the instructions, call Sears Service
Center.
Carefully plan the place where you are going to put the water
heater. Correct electrical wiring and connections are very
important in preventing death from possible electrical shock
and res.
Examine the location to ensure the water heater complies with
the Facts to Consider About the Location section.
For California installation, this water heater must be braced,
anchored, or strapped to avoid falling or moving during an
earthquake. See instructions for correct installation procedures.
Instructions may be obtained from California’s Office of
the State Architect, 1102 Q Street, Suite 5100, Sacramento,
CA 95811. Instructions can also be downloaded to your computer
at www.dsa.dgs.ca.gov/Pubs.
Massachusetts Code requires this water heater to be installed
in accordance with Massachusetts 248-CMR 2.00; State
Plumbing Code and 248-CMR 5.00. In the Commonwealth of
Massachusetts, this product must be installed by a licensed
plumber or gas tter.
INTRODUCTION
PRODUCT SPECIFICATIONS
DIMENSIONS
IN INCHES (mm)
TANK
CAPACITY
IN GALLONS
ELEMENT
WATTAGE
@ 240 VOLTS
30 18.0 (457) 46.5 (1181)
40 18.0 (457) 59.5 (1511)
55 20.0 (508) 60.25 (1530)
50 23.0 (584) 49.0 (1245)
40 20.5 (521) 44.0 (1118)
50 26.5 (673) 34.0 (864)
6
MATERIALS AND BASIC TOOLS NEEDED
Basic Tools
You may or may not need all of these tools, depending on your
type of installation. These tools can be purchased at your local
Sears store.
Pipe Wrench (2)
Screwdriver
6 Foot Tape or Folding Rule
Garden Hose
Drill
Pipe Dope or Te on Tape
Additional Tools Needed When Sweat
Soldering
Tubing Cutters or Hacksaw
Propane Torch
Soft Solder
Solder Flux
Emery Cloth
Wire Brushes
SLOT-HEAD SCREWDRIVER
PHILLIPS SCREWDRIVER
DRILL
PIPE DOPE (SQUEEZE TUBE)
USE FOR WATER CONNECTIONS
ROLL OF TEFLON TAPE (USE ON
WATER CONNECTIONS)
PIPE WRENCHGARDEN HOSE 6 FOOT TAPE
HACKSAW
TUBING CUTTER
PROPANE
TORCH
ROLL OF
EMERY CLOTH
3/4” (19 mm) WIRE BRUSH
1/2” (13 mm) WIRE BRUSH
ROLL OF
LEAD-FREE
SOFT SOLDER
SOLDER
FLUX
Materials Needed
To simplify the installation Sears has available the installation parts shown below. You may or may not need all of these materials,
depending on your type of installation.
EXPANSION TANKS FOR THERMAL
EXPANSION CONDITIONS AVAILABLE IN
2 GALLONS , AND 5 GALLONS CAPACITY
THROUGH LOCAL SEARS STORE OR
SERVICE CENTER.
METAL DRAIN PANS AVAILABLE
IN 20” DIAMETER FOR WATER
HEATERS HAVING A DIAMETER
18” OR LESS, 24” DIAMETER
FOR WATER HEATERS HAVING
A DIAMETER 22” OR LESS AND
AVAILABLE IN 28” DIAMETER
FOR WATER HEATERS HAVING A
DIAMETER 26” OR LESS.
WATER HEATER INSTALLATION KIT WITH
FLEXIBLE CONNECTORS FOR 3/4” OR 1/2”
THREADED OR COPPER PLUMBING.
7
Removing the Old Water Heater
1. Turn “OFF” electrical supply to the water heater.
FIGURE 1.
2. Open a nearby hot water faucet until the water is no longer hot.
When the water has cooled, turn “OFF” the water supply to the
water heater at the water shut-off valve or water meter.
FIGURE 2.
3. Attach a hose to the water heater drain valve and put the other
end in a oor drain or outdoors. Open the water drain valve.
Open a nearby hot water faucet which will relieve pressure
in the water heater and speed draining.
FIGURE 3.
The water passing out of the drain valve may be extremely hot.
To avoid being scalded, make sure all connections are tight and
that the water ow is directed away from any person.
4. Check again to make sure the electrical supply is turned
“OFF” to the water heater. Then unplug the water heater
(cord set) or disconnect the electrical supply connection from
the water heater junction box.
FIGURE 4.
5a. If you have copper piping to the water heater, the two
copper water pipes can be cut with a hacksaw approximately
four inches away from where they connect to the water heater.
This will avoid cutting off the pipes too short. Additional cuts
can be made later if necessary. Disconnect the temperature-
pressure relief valve drain line. When the water heater is
drained, disconnect the hose from the drain valve. Close the
drain valve. The water heater is now completely disconnected
and ready to be removed.
FIGURE 5a.
5b. If you have galvanized pipe to the water heater, loosen the
two galvanized pipes with a pipe wrench at the union in each
line. Also disconnect the piping remaining to the water heater.
These pieces should be saved since they may be needed
when reconnecting the new water heater. Disconnect the
temperature-pressure relief valve drain line. When the water
heater is drained, disconnect the hose from the drain valve.
Close the drain valve. The water heater is now completely
disconnected and ready to be removed.
FIGURE 5b.
INSTALLATION INSTRUCTIONS
8
Mineral buildup or sediment may have accumulated in the
old water heater. This causes the water heater to be much
heavier than normal and this residue, if spilled out, could cause
staining.
Facts to Consider About the Location
You should carefully choose an indoor location for the new water
heater, because the placement is a very important consideration
for the safety of the occupants in the building and for the most
economical use of the appliance. This water heater is not
intended for outdoor installation.
Whether replacing an old water heater or putting the water
heater in a new location, the following critical points must be
observed.
The location selected should be indoors as close to and as
centralized with the water piping system as possible. This
water heater, as well as all water heaters, will eventually leak.
Do not install without adequate drainage provisions so water
ow will not cause damage.
WATER HEATERS EVENTUALLY LEAK: Installation of the water
heater must be accomplished in such a manner that if the tank
or any connections should leak, the ow of water will not cause
damage to the structure. When such locations cannot be avoided,
a suitable metal drain pan should be installed under the water
heater. Drain pans are available at your local Sears stores. Such
drain pans must be piped to an adequate drain.
Water heater life depends upon water quality, water pressure
and the environment in which the water heater is installed. Water
heaters are sometimes installed in locations where leakage may
result in property damage, even with the use of a metal drain pan
piped to a drain. However, unanticipated damage can be reduced
or prevented by a leak detector or water shut-off device used
in conjunction with a piped metal drain pan. These devices are
available from some plumbing supply wholesalers and retailers,
and detect and react to leakage in various ways:
Sensors mounted in the metal drain pan that trigger an alarm or turn
off the incoming water to the water heater when leakage is detected.
Sensors mounted in the metal drain pan that turn off the
water supply to the entire home when water is detected in the
drain pan.
Water supply shut-off devices that activate based on the water
pressure differential between the cold water and hot water pipes
connected to the water heater.
INSTALLATION IN RESIDENTIAL GARAGES: The water heater
must be located and/or protected so it is not subject to physical
damage by a moving vehicle.
The location selection must provide adequate clearances for
servicing and proper operation of the water heater.
Insulation Blankets
Insulation blankets are available to the general public for external
use on electric water heaters but are not necessary with this
product. The purpose of an insulation blanket is to reduce
the standby heat loss encountered with storage tank heaters.
Your water heater meets or exceeds the National Appliance
Energy Conversation Act standards with respect to insulation
and standby loss requirements, making an insulation blanket
unnecessary.
Should you choose to apply an insulation blanket to this heater,
you should follow these instructions below. Failure to follow these
instructions can result in re, serious personal injury, or death.
Do not cover the temperature and pressure relief (T & P) valve
with an insulation blanket.
Do not cover the instruction manual. Keep it on the side of
the water heater or nearby for future reference.
Do obtain new warning and instruction labels for placement
on the blanket directly over the existing labels.
Facts to Consider About the
Convertible Lower Element
The Upper Element (if a double element model) is a conventional
3800 watt element which only operates at its rated wattage on
240 volts. (See rating plate on the water heater).
The Lower Element of the water heater can be converted from
operation at 3800 watts to 5500 watts on a 240 volt system.
Read and follow water heater warnings and instructions. If after
reading these instructions in this manual, you do not understand
any portion, call Sears Service Center.
9
Before making the conversion to 5500 watts, make sure that the
(1) power supply is 240 volts, (2) the wiring is 10 gauge AWG
@ Type TW, 60°C or equivalent, and (3) the circuit breakers
or fusing are capable of 30 amp loading. Also, the installation
must conform with this manual, local codes and electric utility
rules. Failure to comply can result in DEATH, SERIOUS BODILY
INJURY, OR PROPERTY DAMAGE.
FIGURE 6.
NOTE: Whether or not the element conversion is made the
model rating plate must be marked. Using a hard point ink pen,
check the appropriate block within the model rating plate, which
is located adjacent to the lower access panel.
Water Piping
HOTTER WATER CAN SCALD: Water heaters are intended
to produce hot water. Water heated to a temperature which
will satisfy clothes washing, dish washing, and other sanitizing
needs can scald and permanently injure you upon contact. Some
people are more likely to be permanently injured by hot water
than others. These include the elderly, children, the in rm, or
physically/mentally handicapped. If anyone using hot water in
your home ts into one of these groups or if there is a local code
or state law requiring a certain temperature water at the hot water
tap, then you must take special precautions. In addition to using
the lowest possible temperature setting that satis es your hot
water needs, a means such as a mixing valve should be used at
the hot water taps used by these people or at the water heater.
Mixing valves are available at plumbing supply or hardware
stores. Follow manufacturers instructions for installation of the
valves. Before changing the factory setting on the thermostat,
read the Temperature Regulation section in this manual.
See Figure 7 (below) for mixing valve usage.
FIGURE 7.
Figure 8 shows the attachment of the water piping to the
water heater. The water heater is equipped with 3/4” water
connections.
If a water heater is installed in a closed water supply system; such
as one having a back- ow preventer, check valve, water meter
with a check valve, etc... in the cold water supply; means must
be provided to control thermal expansion. Contact the local utility
or Sears Service Center on how to control this situation.
NOTE: If using copper tubing, solder tubing to an adapter
before attaching the adapter to the water inlet connection.
Do not solder the water supply lines directly to the cold water
inlet. It will harm the dip tube and damage the tank.
10
NOTE: To protect against untimely corrosion of hot and cold
water ttings, it is strongly recommended that di-electric
unions or couplings be installed on this water heater when
connected to copper pipe.
1. Look at the top cover of the water heater. The hot water outlet
is marked hot. Put two or three turns of te on tape around
the threaded end of the threaded-to-sweat coupling and
around both ends of the 3/4” threaded nipple. Using exible
connectors, connect the hot water pipe to the hot water outlet
of the water heater.
2. Look at the top cover of the water heater. The cold water inlet
is marked cold. Put two or three turns of te on tape around
the threaded end of the threaded-to-sweat coupling and
around both ends of the 3/4” threaded nipple. Using exible
connectors, connect the cold water pipe to the cold water inlet
of the water heater.
NOTE: Your water heater is insulated to minimize heat
loss from the tank. Further reduction in heat loss can be
accomplished by insulating the hot water lines from the
water heater.
FIGURE 8.
T & P Valve and Pipe Insulation
1. Locate the temperature and pressure relief valve on the water
heater (also known as a T&P relief valve). See Figure 9.
2. Locate the slit running the length of the T&P relief valve
insulation.
3. Spread the slit open and t the insulation over the T&P relief
valve. See Figure 9. Apply gentle pressure to the insulation
to ensure that it is fully seated on the T&P Relief Valve. Once
seated, secure the insulation with duct tape, electrical tape, or
equivalent. IMPORTANT: The insulation and tape must not
block the discharge opening or hinder access to the manual
relief lever (Figure 9). Ensure a discharge pipe is installed
into the T&P valve discharge opening per the instructions in
this manual.
4. Locate the hot water (outlet) & cold water (inlet) pipes to the
water heater.
5. Locate the slit running the length of a section of pipe
insulation.
6. Spread the slit open and slip the insulation over the cold
water (inlet) pipe. Apply gentle pressure along the length of
the insulation to ensure that it is fully seated around the pipe.
Also, ensure that the base of the insulation is ush with the
water heater. Once seated, secure the insulation with duct
tape, electrical tape, or equivalent.
7. Repeat steps 5 and 6 for the hot water (outlet) pipe.
8. Add additional sections of pipe insulation as needed.
T&P Relief Valve
T&P Relief Valve
Drain Line
Manual Relief Lever
T&P Relief Valve Insulation
FIGURE 9.
Temperature-Pressure Relief Valve
This heater is provided with a properly certi ed combination
temperature - pressure relief valve by the manufacturer.
The valve is certi ed by a nationally recognized testing laboratory
that maintains periodic inspection of production of listed
11
equipment of materials as meeting the requirements for Relief
Valves for Hot Water Supply Systems, ANSI Z21.22 • CSA 4.4,
and the code requirements of ASME.
If replaced, the valve must meet the requirements of local codes,
but not less than a combination temperature and pressure relief
valve certi ed as indicated in the above paragraph.
The valve must be marked with a maximum set pressure not to
exceed the marked hydrostatic working pressure of the water
heater (150 psi = 1,035 kPa) and a discharge capacity not less
than the water heater input rate as shown on the model rating
plate. (For electric heaters, watts x 3.412 equals Btu/hr input
rate)
For safe operation of the water heater, the relief valve must not
be removed from its designated opening nor plugged.
The temperature-pressure relief valve must be installed directly
into the tting of the water heater designed for the relief valve.
Position the valve downward and provide tubing so that any
discharge will exit only within 6 inches (15.2 cm) above, or at any
distance below the structural oor. Be certain that no contact is
made with any live electrical part. The discharge opening must
not be blocked or reduced in size under any circumstances.
Excessive length, over 30 feet (9.14 m), or use of more than
four elbows can cause restriction and reduce the discharge
capacity of the valve.
No valve or other obstruction is to be placed between the relief
valve and the tank. Do not connect tubing directly to discharge
drain unless a 6 inch (153 mm) air gap is provided. To prevent
bodily injury, hazard to life, or property damage, the relief
valve must be allowed to discharge water in quantities should
circumstances demand. If the discharge pipe is not connected
to a drain or other suitable means, the water ow may cause
property damage.
The Discharge Pipe:
Shall not be smaller in size than the outlet pipe size of the
valve, or have any reducing couplings or other restrictions.
Shall not be plugged or blocked.
Shall be of material listed for hot water distribution.
Shall be installed so as to allow complete drainage of both the
temperature-pressure relief valve, and the discharge pipe.
Shall terminate a maximum of six inches (15.2 cm) above a
oor drain or external to the building. In cold climates, it is
recommended that the discharge pipe be terminated at an
adequate drain inside the building.
Shall not have any valve between the relief valve and tank.
The temperature-pressure relief valve must be manually operated
at least once a year. Caution should be taken to ensure that
(1) no one is in front of or around the outlet of the temperature-
pressure relief valve discharge line, and (2) the water manually
discharged will not cause any bodily injury or property damage
because the water may be extremely hot.
If after manually operating the valve, it fails to completely reset
and continues to release water, immediately close the cold water
inlet to the water heater, follow the draining instructions, and
replace the temperature-pressure relief valve with a new one.
FIGURE 10.
12
Filling the Water Heater
Never use this water heater unless it is completely full of water.
To prevent damage to the tank and heating element, the tank
must be lled with water. Water must ow from the hot water
faucet before turning “ON” power.
To ll the water heater with water:
1. Close the water heater drain valve by turning the handle to
the right (clockwise). The drain valve is located on the lower
front of the water heater.
2. Open the cold water supply valve to the water heater.
NOTE: The cold water supply valve must be left open when
the water heater is in use.
3. To ensure complete lling of the tank, allow air to exit by
opening the nearest hot water faucet. Allow water to run until
a constant ow is obtained. This will let air out of the water
heater and the piping.
4. Check all new water piping for leaks. Repair as needed.
Converting the Lower Element
These instructions only cover the conversion of the convertible
element, read this entire manual before attempting to install
or operate the water heater. The water heater is factory set to
operate at 3800 watts. The lower element can be converted to
operate at 5500 watts. Refer to Facts to Consider About the
Convertible Lower Element section.
The Upper Element, (if double element model) is a conventional
3800 watt element which only operates at its rated wattage on
240 volts. (See rating plate on the water heater.)
The lower Element of the water heater can be converted from
operation at 3800 watts to 5500 watts on a 240 volt system.
If after reading these instructions and this manual, if you do not
understand any portion call Sears Service Center.
Before making the conversion to 5500 watts, make sure that the
(1) power supply is 240 volts, (2) the wiring is 10 gauge AWG
@ Type TW, 60°C or equivalent, and (3) the circuit breakers
or fusing are capable of 30 amp loading. Also, the installation
must conform with this manual, local codes and electric utility
rules. Failure to comply can result in DEATH, SERIOUS BODILY
INJURY, OR PROPERTY DAMAGE.
NOTE: Whether or not the element conversion is made the
model rating plate must be marked. Using a hard point ink pen,
check the appropriate block within the model rating plate, which
is located adjacent to the lower access panel.
FIGURE 11.
Necessary element conversion parts are located in a small bag
contained within the electrical junction box on top of the water heater.
FIGURE 12.
1. Before beginning the conversion turn “OFF” electric power
supply to the water heater.
FIGURE 13.
2. The convertible element is located behind the lower access
panel of the water heater. Remove the screw securing the
access panel, and remove panel.
FIGURE 14.
13
3. Fold the insulation back to expose the terminal cover.
FIGURE 15.
4. Lower Element: Lift out the tab as shown to unclip the
terminal cover from the thermostat. The terminal cover can
now be removed from the thermostat.
FIGURE 16.
5. Remove the screws from terminal 2 of the element, and
move the looped end of the wire aside.
FIGURE 17.
6. The buss bar is labeled 5500 W. Place the buss bar over
terminals 2 and 3 with the 5500 W visible. Install the extra
screw provided into terminal 3.
FIGURE 18.
7. The wire removed from terminal 2 has a looped end. It must
remain looped and now be placed (as shown) on top of the
buss bar, over the opening of terminal 2, and secured using
the remaining screw.
FIGURE 19.
8. Tighten terminals 2 and 3 to ensure proper electrical
connection.
Failure to tighten terminal screws can cause a re which can result in
DEATH, SERIOUS BODILY INJURY, OR PROPERTY DAMAGE.
9. Replace terminal cover on thermostat making sure that the
locking tabs on the terminal cover are in place.
Make sure the thermostat is ush against the tank, the terminal
cover is in place, and the insulation is replaced. Failure to
do so can result in DEATH, SERIOUS BODILY INJURY, OR
PROPERTY DAMAGE.
10. Replace the insulation so that it completely covers the
thermostat and element.
FIGURE 20.
14
11. Replace the access panel.
FIGURE 21.
12. Complete wiring to the water heater, or if completed, turn
“ON” electric power to the water heater after lling the tank
with water.
FIGURE 22.
Never use this water heater unless it is completely full of water.
To prevent damage to the tank and heating element, the tank
must be lled with water. Water must ow from the hot water
faucet before turning “ON” power.
Wiring
You must provide all wiring of the proper size outside of the
water heater. You must obey local codes and electric company
requirements when you install this wiring.
If you are not familiar with electric codes and practices, or if you
have any doubt, even the slightest doubt, in your ability to connect
the wiring to this water heater, obtain the service of a competent
electrician. Contact your Sears salesperson to arrange for a
professional electrician.
WATER HEATERS EQUIPPED FOR ONE VOLTAGE ONLY:
This water heater is equipped for one type voltage only. Check
the rating plate near the bottom access panel for the correct
voltage. DO NOT use this water heater with any voltage other
than the one shown on the model rating plate. Failure to use the
correct voltage can cause problems which can result in DEATH,
SERIOUS BODILY INJURY, OR PROPERTY DAMAGE. If you
have any questions or doubts consult your electric company.
If wiring from your fuse box or circuit breaker box was aluminum
for your old water heater, replace it with copper wire. If you wish
to reuse the existing aluminum wire, have the connection at the
water heater made by a competent electrician. Contact your
Sears salesperson to arrange for a professional electrician.
1. Provide a way to easily shut off the electric power when
working on the water heater. This could be with a circuit
breaker or fuse block in the entrance box or a separate
disconnect switch.
2. Install and connect a circuit directly from the main fuse or
circuit breaker box. This circuit must be the right size and
have its own fuse or circuit breaker. Refer to the chart in the
Product Speci cations section for the correct size wire and
fuse or circuit breaker.
3. If metal conduit is used for the grounding conductor:
a. The grounding electrode conductor shall be of copper,
aluminum, or copperclad aluminum. The material
shall be of one continuous length without a splice or
joint.
b. Rigid metal conduit, intermediate metal conduit, or
electrical metallic tubing may be used for the grounding
means if conduit or tubing is terminated in ttings
approved for grounding.
c. Flexible metal conduit or flexible metallic tubing
shall be permitted for grounding if all the following
conditions are met:
The length in any ground return path does not
exceed 6 feet (1.82 m).
The circuit conductors contained therein are protected
by overcurrent devices rated at 20 amperes or less.
The conduit or tubing is terminated in ttings approved
for grounding.
For complete grounding details and all allowable exceptions,
refer to the current edition of the NEC - National Electrical Code
NFPA 70.
4. A standard 1/2” conduit opening has been made in the water
heater junction box for the conduit connection.
15
5. Wiring Diagrams (see Wiring Diagrams section) have been
supplied showing the two most common types of connections
between the water heater and the power supply. You can
easily see which type connection you have by removing the
junction box cover on top of the water heater.
Two Wire Connection Diagrams: is the most common
requiring you to simply connect red to red, black to
black, and the ground wire to the green ground screw
in the junction box of the water heater.
Three Wire Connection Diagram: is used when you
are connecting the water heater to a power supply
that has a “Time Clock” or “Off Peak” meter. To make
these connections refer to block 1 or 2 in this wiring
diagram for the type of system you have.
NOTE: If you have purchased a three wire connection water
heater but you are not on a “Time Clock” or “Off Peak” meter
and have a standard two wire connection power supply,
simply follow the connection diagram in block 3 of the three
wire connection diagram.
6. Use wire nuts and connect the power supply wiring to the
wires inside the water heater’s junction box.
7. The water heater must be electrically “grounded” by the
installer. A green ground screw has been provided on the
water heater’s junction box. Connect ground wire to this
location.
8. Replace the wiring junction cover using the screw provided.
FIGURE 23.
16
Wiring Diagrams
FIGURE 25.
STANDARD WIRING FOR 2 WIRE LEAD WATER HEATERS
NON-SIMULTANEOUS OPERATION 240 VOLT DOUBLE ELEMENT
WIRING FOR 3 WIRE LEAD WATER HEATERS NON-SIMULTANEOUS OPERATION 240 VOLT DOUBLE ELEMENT
*NOTE: Some lower Hi-Temp Limit Switches
may have 4 terminals. Use only the
2 terminals on left.
FIGURE 24.
A6
A9
17
Temperature Regulation
HOTTER WATER CAN SCALD: Water heaters are intended
to produce hot water. Water heated to a temperature which
will satisfy clothes washing, dish washing, and other sanitizing
needs can scald and permanently injure you upon contact. Some
people are more likely to be permanently injured by hot water
than others. These include the elderly, children, the in rm, or
physically/mentally handicapped. If anyone using hot water in
your home ts into one of these groups or if there is a local code
or state law requiring a certain temperature water at the hot water
tap, then you must take special precautions. In addition to using
the lowest possible temperature setting that satis es your hot
water needs, some type of tempering device, such as a mixing
valve, should be used at the hot water taps used by these people
or at the water heater. Mixing valves are available at plumbing
supply or hardware stores. Follow manufacturers instructions for
installation of the valves, Before changing the factory setting of
the thermostat see Temperature Settings table at right.
Never allow small children to use a hot water tap, or to draw
their own bath water. Never leave a child or handicapped person
unattended in a bathtub or shower.
Thermostats
The thermostats of this water heater have been factory set at
a position which approximates 120°F (49°C), to reduce the risk
of scald injury.
The upper thermostat is factory set at a position which
approximates 120°F (49°C), and is adjustable if a different water
temperature is desired. Read all warnings in this manual and on
the water heating before proceeding.
FIGURE 26.
The lower thermostat is factory set at a position which
approximates 120°F (49°C), and is adjustable if a different water
temperature is desired. Read all warnings in this manual and on
the water heating before proceeding.
FIGURE 27.
Temperature Settings
NOTE: Water temperature range of 120°—140°F (49°-60°C)
recommended by most dishwasher manufacturers.
Water
Temperature
°F
Time for 1st
Degree Burn
(Less Severe Burns)
Time for Permanent Burns
2nd & 3rd Degree
(Most Severe Burns)
110 (normal shower temp.)
116 (pain threshold)
116 35 minutes 45 minutes
122 1 minute 5 minutes
131 5 seconds 25 seconds
140 2 seconds 5 seconds
149 1 second 2 seconds
154 instantaneous 1 second
(U.S. Government Memorandum, C.P.S.C., Peter L. Armstrong, Sept. 15,1978)
TABLE 1: WATER TEMPERATURES
Upper and Lower Thermostat Adjustments
(Refer to thermostat illustrations under Thermostats section)
NOTE: It is not necessary to adjust the upper thermostat.
However, if it is adjusted above the factory set point of 120°F
(49°C), it is recommended that it not be set higher than the lower
thermostat setting.
SERVICE AND ADJUSTMENT
18
The upper and lower thermostats are adjustable if a different water
temperature is desired. Read all warnings in the Temperature-
Regulation section before proceeding.
1. Turn “OFF” the electric power to the water heater at the
junction box.
2. Take off the upper and/or lower access panel(s), then fold the
insulation back to expose the thermostat.
3. The slotted adjustment (using a screwdriver) can be turned
clockwise ( ) to increase the temperature setting or counter
clockwise ( ) to decrease the temperature setting.
4. Replace the insulation and access panel.
5. Turn “ON” the power supply.
Anode Rod Inspection
The anode rod is used to protect the tank from corrosion.
Most hot water tanks are equipped with an anode rod. The
submerged rod sacrifices itself to protect the tank. Instead
of corroding the tank, water ions attack and eat away the
anode rod. This does not affect the water’s taste or color.
The rod must be maintained to keep the tank in operating
condition.
FIGURE 28A.
Anode deterioration depends on the water conductivity, not
necessarily water condition. A corroded or pitted anode rod
indicates high water conductivity and should be checked and/
or replaced more often than an anode rod that appears to be
intact. Replacement of a depleted anode rod can extend the
life of your water heater. Inspection should be conducted by
calling Sears Service Center. At a minimum the anode(s)
should be checked annually after the warranty period.
Temperature-Pressure Relief Valve Operation
The temperature-pressure relief valve must be manually operated
at least once a year.
The temperature-pressure relief valve must be manually operated
at least once a year. Caution should be taken to ensure that
(1) no one is in front of or around the outlet of the temperature-
pressure relief valve discharge line, and (2) the water manually
discharged will not cause any property damage or bodily injury.
The water may be extremely hot.
FIGURE 28B.
If after manually operating the valve, it fails to completely reset
and continues to release water, immediately close the cold water
inlet to the water heater, follow the draining instructions, and
replace the temperature-pressure relief valve with a new one.
Failure to install and maintain a new properly listed temperature-
pressure relief valve will release the manufacturer from any claim
which might result from excessive temperature or pressure.
If the temperature-pressure relief valve on the appliance weeps
or discharges periodically, this may be due to thermal expansion.
Your water heater may have a check valve installed in the water
line or a water meter with a check valve. Consult your local
Sears Service Center for further information. Do not plug the
temperature-pressure relief valve.
Draining and Flushing
19
The water heater should be drained if being shut down during
freezing temperatures. Also, periodic draining and cleaning of
sediment from the tank may be necessary.
1. Before beginning, turn “OFF” the electric power supply to the
water heater.
2. Open a nearby hot water faucet until the water is no longer hot.
3. Close the cold water inlet valve.
4. Connect a hose to the drain valve and terminate it to an
adequate drain or external to the building.
5. Open the water heater drain valve and allow all of the water
to drain from the tank. Flush the tank with water as needed
to remove sediment.
NOTE: If the water heater is going to be shut down and
drained for an extended period, the drain valve should be
left open with hose connected allowing water to terminate
to an adequate drain.
6. Close the drain valve, re ll the tank, and restart the heater as
directed in this manual.
Never use this water heater unless it is completely full of water.
To prevent damage to the tank and heating element, the tank
must be lled with water. Water must ow from the hot water
faucet before turning “ON” power.
Thermostat Removal/Replacement
1. Turn “OFF” the electrical power to the water heater at the
junction box.
2. Remove the access panel, then fold the insulation back to
expose the thermostat.
3. Lift out the tab as shown below to unclip the terminal cover
from the thermostat. The terminal cover can now be removed
from the thermostat.
FIGURE 29.
4. Disconnect wires from the thermostat.
5. Remove the thermostat from behind the thermostat
bracket.
6. Place the new thermostat in the bracket making sure it ts
rmly against the tank.
7. Attach the wires to the new thermostat.
NOTE: Some of the terminals may require straight-in wiring
through an eye-opening. If wires are now looped, recut and
strip wire 3/8” to a straight length and insert.
8. Put plastic terminal cover back in place.
9. Replace the insulation to cover the thermostat.
10. Replace access panel, then turn the electric power on.
Element Cleaning/Replacement
NOTE: These instructions are written for element cleaning and
element replacement for the lower element. If it is necessary
to clean or replace the upper element, then repeat these
instructions.
To remove the element from your tank in order to clean or
replace it:
20
1. Before beginning, turn “OFF” the electric power supply to
the water heater. After the power has been turned off, open
a nearby hot water faucet until the water is no longer hot.
FIGURE 30.
2. Turn off the water supply to the water heater at the water
Shut-off valve or water meter.
FIGURE 31.
3. Attach a hose to the water heater drain valve and put the
other end in a oor drain or outdoors. Open the water heater
drain valve. Open a nearby hot water faucet which will relieve
pressure in the water heater and speed draining.
FIGURE 32.
The water passing out of the drain valve may be extremely hot.
To avoid being scalded, make sure all connections are tight and
that the water ow is directed away from any person.
4. Remove the screw securing the access panel, then remove
the panel.
FIGURE 33.
5. Fold the insulation back to expose the thermostat.
FIGURE 34.
6. Lift out the tab as shown to unclip the terminal cover from the
thermostat. The terminal cover can now be removed from
the thermostat.
FIGURE 35.
7. Disconnect the two wires on the element and unscrew the
old element from the tank.
FIGURE 36.
21
8. Clean the area around the element opening. Remove any
sediment from or around the element opening, inside the
tank.
9. If you are cleaning the element you have removed, do so by
scraping or soaking in vinegar or a de-liming solution.
Replacement elements must (1) be the same voltage and (2)
no greater wattage than listed on the model rating plate af xed
to the water heater.
10. A new gasket should be used in all cases to prevent a
possible water leak. (See Element Gasket in the Repair Parts
List Chart). Place the new element gasket on the thread side
of the cleaned or new element and screw into tank, securing
tightly using an element wrench.
FIGURE 37.
11. Close the water heater drain valve by turning the handle to
the right (clockwise). The drain valve is on the lower front of
the water heater.
12. Open the cold water supply valve to the water heater.
NOTE: The cold water supply valve must be left open when the
water heater is in use.
13. To insure complete lling of the tank, allow air to exit by
opening the nearest hot water faucet. Allow water to run until
a constant ow is obtained. This will let air out of the water
heater and the piping.
Never use this water heater unless it is completely full of water.
To prevent damage to the tank and heating element, the tank
must be lled with water. Water must ow from the hot water
faucet before turning “ON” power.
14. Check element for water leaks. If leakage occurs, tighten
element or repeat steps 2 and 3, remove element and
reposition gasket. Then repeat steps 10 through 14.
15. Reconnect the two wires to the element and then check to
make sure the thermostat remains rmly against the surface
of the tank.
FIGURE 38.
16. Replace terminal cover on thermostat making sure that the
locking tabs on the terminal cover are in place.
FIGURE 39.
17. Replace the insulation so that it completely covers the
thermostat and element.
FIGURE 40.
22
18. Replace access panel.
19. Turn “ON” electric power to water heater.
FIGURE 41.
Drain Valve Washer Replacement
NOTE: For replacement, use a 17/32” x 13/64” x 1/8” thick
washer available at your nearest hardware store. For
ordering a replacement washer, refer to the Repair Parts
List section.
Before beginning turn “OFF” the electrical power supply to
the water heater.
• Follow Draining instructions. See Draining section.
Turning counter clockwise, remove the hex cap below the
screw handle.
Remove the washer and put the new one in place.
Screw the handle and cap assembly back into the drain valve
and retighten using a wrench. DO NOT OVER TIGHTEN.
Follow Filling the Water Heater instructions in the Installation
Instructions section.
Check for leaks.
Turn “ON” electric power to the water heater.
FIGURE 42.
Service
Before calling for repair service, read the Start Up Conditions
and Operational Conditions found in the Troubleshooting section
of this manual.
If a condition persists or you are uncertain about the operation
of the water heater, let a quali ed person check it out.
Contact Sears Repair Services at 1-800-4-MY-HOME®
(1-800-469-4663).
23
Start Up Conditions
THERMAL EXPANSION
As water is heated, it expands (thermal expansion). In a closed
system, the volume of water will grow. As the volume of water
grows, there will be a corresponding increase in water pressure
due to thermal expansion. Thermal expansion can cause
premature tank failure (leakage). This type of failure is not
covered under the limited warranty. Thermal expansion can also
cause intermittent temperature-pressure relief valve operation:
water discharged from the valve due to excessive pressure build
up. The temperature-pressure relief valve is not intended for the
constant relief of thermal expansion. This condition is not covered
under the limited warranty.
A properly-sized thermal expansion tank should be installed
on all closed systems to control the harmful effects of thermal
expansion. Thermal expansion tanks are available from Sears
stores and through the Sears Service Centers. Contact the local
plumbing inspector, water supplier and/or the Sears Service
Center regarding the installation of a thermal expansion tank.
Table 2: Thermal Expansion Tank Speci cations
Tank Dimensions Pipe
Model Capacity
in Inches Fitting
Number In Gallons Diameter Length On Tank
153.331020 2 8 (203 mm) 12-3/4 (323 mm) 3/4” Male
153.331050 5 11 (279 mm) 14-3/4 (375 mm) 3/4” Male
Table 3: Expansion Tank Sizing Chart
Inlet* Water Heater Capacity (Gallons)
Water
Pressure 30 40 50 66 82
Expansion 40psi 2 2 2 5 5
Tank 50psi 2 2 2 5 5
Capacity 60psi 2 2 5 5 5
Needed 70psi 2 2 5 5 5
80psi 2 5 5 5 5
*Highest recorded inlet water pressure in a 24 hour period or
regulated water pressure.
NOTE: Expansion tanks are pre-charged with a 40 psi air
charge. If the inlet water pressure is higher than 40 psi, the
expansion tank’s air pressure must be adjusted to match
that pressure, but must not be higher than 80 psi.
FIGURE 43.
STRANGE SOUNDS
Possible noises due to expansion and contraction of some metal
parts during periods of heat-up and cool-down do not represent
harmful or dangerous conditions.
Operational Conditions
SMELLY WATER
In each glass-lined water heater there is installed one anode
rod (see parts section) for corrosion protection of the tank.
Certain water conditions will cause a reaction between this rod
and the water. The most common complaint associated with the
anode rod is one of a “rotten egg smell.” This odor is derived
from hydrogen sul de gas dissolved in the water. The smell is
the result of four factors which must all be present for the odor
to develop:
A. A concentration of sulfate in the supply water.
B. Little or no dissolved oxygen in the water.
C. A sulfate reducing bacteria within the water heater. (This
harmless bacteria is non-toxic to humans.)
TROUBLESHOOTING
24
D. An excess of active hydrogen in the tank. This is caused by
corrosion protective action of the anode.
Smelly water may be eliminated or reduced in some water heater
models by replacing the anode rod (s) with one of less active
material, and then chlorinating the water heater tank and all hot
water lines. Contact the local Sears Service Center for further
information concerning an Anode Replacement Kit #9001453
and this Chlorination Treatment. Anode replacement and
chlorination of the tank are not covered by the water heaters
limited warranty.
If the smelly water persists after the anode replacement and
chlorination treatment; then you should consider chlorinating or
aerating your water supply.
Do not remove the anode leaving the tank unprotected. By
doing so, all warranty on the water heater tank is voided.
“AIR” IN HOT WATER FAUCETS
HYDROGEN GAS: Hydrogen gas can be produced in a hot
water system that has not been used for a long period of time
(generally two weeks or more). Hydrogen gas is extremely
ammable and explosive. To prevent the possibility of injury
under these conditions, we recommend the hot water faucet
be opened for several minutes at the kitchen sink before any
electrical appliances which are connected to the hot water
system are used (such as a dishwasher or washing machine).
If hydrogen gas is present, there will probably be an unusual
sound similar to air escaping through the pipe as the hot water
faucet is opened. There must be no smoking or open ame near
the faucet at the time it is open.
RUMBLING NOISE
In some water areas, scale or mineral deposits will build up on
your heating elements. This buildup will cause a rumbling noise.
Follow Element Cleaning/Replacement instructions to clean and
replace the elements.
HIGH TEMPERATURE SHUT OFF SYSTEM
The water heater has a high limit shut off system with a reset
button located on the thermostat.
Follow the resetting instructions which refer to the high limit
behind the access panel.
NOTE: If your water heater is connected to an “Off Peak” Clock,
and uses the “3 wire lead” wiring diagram in the Wiring Diagram
section, then the water heater will have a high limit on both the
upper and lower thermostats. Follow the instructions to reset the
high-limit behind the upper and lower access panels.
1. Before beginning, turn “OFF” electrical power supply to the
water heater.
FIGURE 44.
2. Remove the screw securing the access panel, then remove
the panel.
3. Fold the insulation back to expose the thermostat.
4. Reset the high limit by pushing in the red button marked
“RESET”.
FIGURE 45.
5. Replace the insulation so that it completely covers the
thermostat and element.
6. Replace the access panel.
7. Turn “ON” electric power to the water heater.
If the high limit must be reset again, call Sears Service Department
to nd out why the high limit turned “OFF” the electric power
NOT ENOUGH OR NO HOT WATER
1. In a new installation, the water heater may not be properly
connected. Make sure the cold water supply valve is open.
Review and check piping installation. Make sure that the
cold water line is connected to the cold water inlet to the
water heater and the hot water line to the hot water outlet
on the water heater.
25
2. Make sure the electrical supply to your water heater is
“ON”.
3. Check for loose or blown fuses in your water heater
circuit.
Circuit breakers weaken with age and may not handle their
rated load and should be replaced.
4. Make certain the disconnect switch, if used, is in the “ON”
position.
5. Check to see the electric service to your house has not
been interrupted. If this is the case, contact the electric
company.
6. Is the thermostat set to the desired temperature? See
Temperature Regulation section.
7. If you had experienced very hot water and now no hot water,
the problem may be due to the high temperature shut off
system. See High Temperature Shut Off System in the
Troubleshooting section.
8. During very cold weather, the incoming water will also be
colder and it will require a longer time to become heated.
9. The hot water usage may exceed the capacity of the water
heater. If so, wait for water heater to recover after abnormal
demand. Also examine pipes and faucets for possible water
leaks.
10. If you can not determine the problem, then call the Sears
Service Department.
WATER IS TOO HOT
Adjust the thermostat to a lower setting. See the Temperature
Regulation section.
26
LEAKAGE CHECKPOINTS
Read this manual rst. Then before checking the water heater
make sure the electric supply has been turned “OFF”, and never
turn the electric supply “on” before the tank is completely full of
water.
Use this guide to check a “Leaking” water heater. Many suspected
“Leakers” are not leaking tanks. Often the source of the water
can be found and corrected.
If you are not thoroughly familiar with electric codes, the water
heater, and safety practices, contact your local Sears Service
Center to check the water heater.
Never use this water heater unless it is completely full of water.
To prevent damage to the tank and heating element, the tank
must be lled with water. The water must ow from the hot water
faucet before turning “ON” power.
A. *Condensation may be seen on pipes in humid weather or
pipe connections may be leaking.
B. Small amounts of water from the temperature-pressure relief
valve may be due to thermal expansion or high water pressure
in your area.
C. *The temperature-pressure relief valve may be leaking at the
tank tting.
D. *The element may be leaking at the tank tting.
Turn electrical power “OFF”, remove access panel and insulation
cap with handle. If leaking around element, follow proper draining
instructions and remove element. Reposition or replace gasket
on element. Place element into opening and tighten securely.
Then follow Filling the Water Heater instructions in the Installation
Instructions section.
E. Water from drain valve may be due to the valve being opened
slightly
F. *The drain valve may be leaking at the tank tting.
G. Water in the water heater bottom or on the oor may be
from condensation, loose connections or the temperature-
pressure relief valve. DO NOT replace the water heater until
a full inspection of all possible water sources is made and
necessary corrective steps taken.
Leakage from other appliances, water lines, or ground seepage
should also be checked.
* To check where threaded portion enters tank, insert
cotton swab between jacket opening and fitting. If
cotton is wet, follow Draining instructions in the Service
and Adjustment section and then remove tting. Put
pipe dope or te on tape on the threads and replace.
Then follow Filling the Water Heater instructions in the
Installation Instructions section.
27
KENMORE POWER MISERTM 6
ELECTRIC WATER HEATERS
NOTE:A
UPPER ELEMENT: These water heaters are equipped with 3800 watt
elements.
LOWER ELEMENT: These water heaters are equipped with factory installed
convertible elements, which can be operated at 3800 watts or 5500 watts.
Convertible elements are not offered as replacement parts.
ELEMENT ORDERING INFORMATION: If a replacement 3800 watt, 240
volt element is needed, order part no. 9000049 replacement element. If, at
the time of installation, the water heater was converted to operate at 5500
watts, order part no. 9000396 replacement element. (See model rating plate
“If Converted” box).
NOTE:B
These water heaters are equipped with a Roto-SwirlTM dip tube to retard a
build-up of dissolved solids.
REPAIR PARTS LIST
Now that you have purchased this water heater, should a need ever
exist for repair parts or service, simply contact any Sears Service
Center or call 1-800-4-MY-HOME® (1-800-469-4663). Be sure to
provide all pertinent facts when you call or visit.
All Parts listed may be ordered from any Sears Service Center and
by calling 1-800-366-PART (1-800-366-7278).
If the parts you need are not stocked locally, your order will be
electronically transmitted to a Sears Repair Parts Distribution Center
for handling.
The model number of the water heater will be found on the model
rating plate located near the access panel.
WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE
FOLLOWING INFORMATION:
Model Number • Part Number
Serial Number • Part Description
THIS IS A REPAIR PARTS LIST, NOT A PACKING LIST.
Key Model No.
No. Part Description 153.326362 153.326363 153.326462 153.326463 153.326564 153.326565
1 Buss Bar Kit 9001591 9001591 9001591 9001591 9001591 9001591
2 Drain Valve 9001588 9001588 9001588 9001588 9001588 9001588
3 Drain Valve Washer (17/32”x13/64”x1/8” thick)** 9001584 9001584 9001584 9001584 9001584 9001584
4 Element Gasket 9000308 9000308 9000308 9000308 9000308 9000308
5 Element Gasket 9000308 9000308 9000308 9000308 9000308 9000308
6 Heat Trap Nipple 9003915 9003915 9003719 9003719 9003719 9003719
7 Lower Access Panel 9003900 9003900 9003900 9003900 9003900 9003900
8 Lower Element (See NOTE “A” above) 3800 Watts 9000049 9000049 9000049 9000049 9000049 9000049
5500 Watts 9000396 9000396 9000396 9000396 9000396 9000396
9 Lower Thermostat w/Hi-Limit (3 wire lead models) †† - - - - - - - 9002300 - - - - - - - 9002300 - - - - - - - 9002300
10 Manual # 185796-003 185796-003 185796-003 185796-003 185796-003 185796-003
11 Model Rating Plate † 184227-000 184227-000 184227-000 184227-000 184227-000 184227-000
12 Primary Anode Rod 9003944 9003944 9003944 9003944 9003944 9003944
13 Roto-SwirlTM Dip Tube (See NOTE “B” above) 9003473 9003473 9003919 9003919 9003919 9003919
14 Temperature Pressure Relief Valve* 9002403 9002403 9002403 9002403 9002403 9002403
15 Terminal Cover - - - - - - - 9002438 - - - - - - - 9002438 - - - - - - - 9002438
16 Terminal Cover 9002438 9002438 9002438 9002438 9002438 9002438
17 Terminal Cover 9002276 - - - - - - - 9002276 - - - - - - - 9002276 - - - - - - -
18 Thermostat Bracket 9000309 9000309 9000309 9000309 9000309 9000309
19 Thermostat Bracket 9000309 9000309 9000309 9000309 9000309 9000309
20 Upper Access Panel 9003900 9003900 9003900 9003900 9003900 9003900
21 Upper Element (See NOTE “A” above) 9000049 9000049 9000049 9000049 9000049 9000049
22 Upper Thermostat w/Hi Limit 9002302 9002302 9002302 9002302 9002302 9002302
23 2 Pole Thermostat (Two wire lead models) †† 9002214 - - - - - - - 9002214 - - - - - - - 9002214 - - - - - - -
* These parts are also available at most Sears retail stores. ** Also available at most hardware stores. Replaced only on return of damaged
plate. †† Refer to Wiring Diagram section for veri cation. #Not illustrated.
1
5
8
11
12
13
14
9
16 18
7
2
3
4
8
15
17
19
20
21
22
23
66
MODEL NUMBERS
153.326362 30 Gallon
153.326363 30 Gallon
153.326462 40 Gallon
153.326463 40 Gallon
153.326564 55 Gallon
153.326565 55 Gallon
28
Now that you have purchased this water heater, should a need ever
exist for repair parts or service, simply contact any Sears Service
Center or call 1-800-4-MY-HOME® (1-800-469-4663). Be sure to
provide all pertinent facts when you call or visit.
All Parts listed may be ordered from any Sears Service Center and
by calling 1-800-366-PART (1-800-366-7278).
If the parts you need are not stocked locally, your order will be
electronically transmitted to a Sears Repair Parts Distribution Center
for handling.
The model number of the water heater will be found on the model
rating plate located near the access panel.
WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE
FOLLOWING INFORMATION:
Model Number • Part Number
Serial Number • Part Description
THIS IS A REPAIR PARTS LIST, NOT A PACKING LIST.
KENMORE POWER MISERTM 6
ELECTRIC WATER HEATERS
NOTE:A
UPPER ELEMENT: These water heaters are equipped with 3800 watt
elements.
LOWER ELEMENT: These water heaters are equipped with factory installed
convertible elements, which can be operated at 3800 watts or 5500 watts.
Convertible elements are not offered as replacement parts.
ELEMENT ORDERING INFORMATION: If a replacement 3800 watt, 240
volt element is needed, order part no. 9000049 replacement element. If, at
the time of installation, the water heater was converted to operate at 5500
watts, order part no. 9000396 replacement element. (See model rating plate
“If Converted” box).
NOTE:B
These water heaters are equipped with a Roto-SwirlTM dip tube to retard a
build-up of dissolved solids.
REPAIR PARTS LIST
1
5
8
11
12
13
14
9
16 18
7
2
3
4
8
15
17
19
20
21
22
23
66
Key Model No.
No. Part Description 153.326662 153.326663 153.326762 153.326763
1 Buss Bar Kit 9001591 9001591 9001591 9001591
2 Drain Valve 9001588 9001588 9001588 9001588
3 Drain Valve Washer (17/32”x13/64”x1/8” thick)** 9001584 9001584 9001584 9001584
4 Element Gasket 9000308 9000308 9000308 9000308
5 Element Gasket 9000308 9000308 9000308 9000308
6 Heat Trap Nipple 9003921 9003921 9003719 9003719
7 Lower Access Panel 9003900 9003900 9003900 9003900
8 Lower Element (See NOTE “A” above) 3800 Watts 9000049 9000049 9000049 9000049
5500 Watts 9000396 9000396 9000396 9000396
9 Lower Thermostat w/Hi-Limit (3 wire lead models) †† - - - - - - - 9002300 - - - - - - - 9002300
10 Manual # 185796-003 185796-003 185796-003 185796-003
11 Model Rating Plate † 184227-000 184227-000 184227-000 184227-000
12 Primary Anode Rod 9003944 9003944 9003944 9003944
13 Roto-SwirlTM Dip Tube (See NOTE “B” above) 9003501 9003501 9003500 9003500
14 Temperature Pressure Relief Valve* 9002403 9002403 9002403 9002403
15 Terminal Cover - - - - - - - 9002438 - - - - - - - 9002438
16 Terminal Cover 9002438 9002438 9002438 9002438
17 Terminal Cover 9002276 - - - - - - - 9002276 - - - - - - -
18 Thermostat Bracket 9000309 9000309 9000309 9000309
19 Thermostat Bracket 9000309 9000309 9000309 9000309
20 Upper Access Panel 9003900 9003900 9003900 9003900
21 Upper Element (See NOTE “A” above) 9000049 9000049 9000049 9000049
22 Upper Thermostat w/Hi Limit 9002302 9002302 9002302 9002302
23 2 Pole Thermostat (Two wire lead models) †† 9002214 - - - - - - - 9002214 - - - - - - -
MODEL NUMBERS
153.326662 50 Gallon Medium
153.326663 50 Gallon Medium
153.326762 40 Gallon Medium
153.326763 40 Gallon Medum
* These parts are also available at most Sears retail stores. ** Also available at most hardware stores. Replaced only on return of damaged
plate. †† Refer to Wiring Diagram section for veri cation. #Not illustrated.
29
Now that you have purchased this water heater, should a need ever
exist for repair parts or service, simply contact any Sears Service
Center or call 1-800-4-MY-HOME® (1-800-469-4663). Be sure to
provide all pertinent facts when you call or visit.
All Parts listed may be ordered from any Sears Service Center and
by calling 1-800-366-PART (1-800-366-7278).
If the parts you need are not stocked locally, your order will be
electronically transmitted to a Sears Repair Parts Distribution Center
for handling.
The model number of the water heater will be found on the model
rating plate located near the access panel.
WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE
FOLLOWING INFORMATION:
Model Number • Part Number
Serial Number • Part Description
THIS IS A REPAIR PARTS LIST, NOT A PACKING LIST.
KENMORE POWER MISERTM 6
ELECTRIC WATER HEATERS
NOTE:A
UPPER ELEMENT: These water heaters are equipped with 3800 watt
elements.
LOWER ELEMENT: These water heaters are equipped with factory installed
convertible elements, which can be operated at 3800 watts or 5500 watts.
Convertible elements are not offered as replacement parts.
ELEMENT ORDERING INFORMATION: If a replacement 3800 watt, 240
volt element is needed, order part no. 9000049 replacement element. If, at
the time of installation, the water heater was converted to operate at 5500
watts, order part no. 9000396 replacement element. (See model rating plate “If
Converted” box).
NOTE:B
These water heaters are equipped with a Roto-SwirlTM dip tube to retard a
build-up of dissolved solids.
REPAIR PARTS LIST
Key Model No.
No. Part Description 153.326862 153.326863
1 Buss Bar Kit 9001591 9001591
2 Drain Valve 9001588 9001588
3 Drain Valve Washer (17/32”x13/64”x1/8” thick)** 9001584 9001584
4 Element Gasket 9000308 9000308
5 Element Gasket 9000308 9000308
6 Heat Trap Nipple 9003921 9003921
7 Lower Access Panel 9003900 9003900
8 Lower Element (See NOTE “A” above) 9000049 9000049
9000396 9000396
9 Lower Thermostat w/Hi-Limit (3 wire lead models) †† - - - - - - - 9002300
10 Manual # 185796-003 185796-003
11 Model Rating Plate † 184227-000 184227-000
12 Primary Anode Rod 9003944 9003944
13 Roto-SwirlTM Dip Tube (See NOTE “B” above) 9003926 9003926
14 Temperature Pressure Relief Valve* 9002403 9002403
15 Terminal Cover - - - - - - - 9002438
16 Terminal Cover 9002438 9002438
17 Terminal Cover 9002276 - - - - - - -
18 Thermostat Bracket 9000309 9000309
19 Thermostat Bracket 9000309 9000309
20 Upper Access Panel 9003900 9003900
21 Upper Element (See NOTE “A” above) 9000049 9000049
22 Upper Thermostat w/Hi Limit 9002302 9002302
23 2 Pole Thermostat (Two wire lead models) †† 9002214 - - - - - - -
* These parts are also available at most Sears retail stores. ** Also available at most hardware stores. †† Refer to Wiring Diagram section for
veri cation. #Not illustrated.
MODEL NUMBERS
153.326862 50 Gallon Short
153.326863 50 Gallon Short
1
5
8
11
12
13
14
9
16 18
7
2
3
4
8
15
17
19
20
21
22
23
66
30
NOTES
31
NOTES
32
6 - YEAR LIMITED WARRANTY ON WATER HEATER
For six years from the date of purchase, if this water heater is installed and operated in a single-family home in accordance
with the owner’s manual instructions and all local applicable plumbing codes, Sears will:
1. Supply free water heater parts for those that are defective in material or workmanship.
2. Supply a free water heater for one that develops a leak.
For the second through sixth year from the purchase date, you must pay the labor cost for installation of parts or water
heater.
For commercial, institutional, industrial or residential use by two or more families, the above limited warranty is only for
two years. During the second year you must pay the labor cost for parts or water heater installation.
1-YEAR EXCLUSIVE KENMORE LABOR WARRANTY
For the rst year from the date of purchase, Sears will, free of charge, supply and install new water heater parts for
defective ones or a new water heater for one that develops a leak.
WARRANTY SERVICE
To obtain warranty service, call 1-800-4-MY-HOME® (1-800-469-4663).
This warranty applies only while this product is in use in the United States.
This warranty gives you speci c legal rights, and you may also have other rights which vary from state to state.
SEARS, ROEBUCK AND CO., Dept.817WA, Hoffman Estates, IL 60179
The model number of your water heater is found on the model rating plate on the front of the water heater.
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A
The price of your water heater does not include a free checkup service call. On water heater installations arranged by Sears,
Sears warrants the installation.
A charge will be made on service calls due to poor or incomplete installation. These include:
a. Adjusting thermostat b. Condensation c. Leaks in pipes or ttings
MASTER PROTECTION AGREEMENTS
Congratulations on making a smart purchase. Your new Kenmore®
product is designed and manufactured for years of dependable op-
eration. But like all products, it may require preventive maintenance
or repair from time to time. That’s when having a Master Protection
Agreement can save you money and aggravation.
The Master Protection Agreement also helps extend the life of your
new product. Here’s what the Agreement* includes:
Parts and labor needed to help keep products operating properly
under normal use, not just defects. Our coverage goes well
beyond the product warranty. No deductibles, no functional
failure excluded from coverage— real protection.
Expert service by a force of more than 10,000 authorized Sears
service technicians, which means someone you can trust will
be working on your product.
Unlimited service calls and nationwide service, as often as
you want us, whenever you want us.
“No-lemon” guarantee – replacement of your covered product if
four or more product failures occur within twelve months.
Product replacement if your covered product can’t be fixed.
Annual Preventive Maintenance Check at your request – no
extra charge.
Fast help by phone – we call it Rapid Resolution – phone sup-
port from a Sears representative on all products. Think of us as
a “talking owner’s manual.”
Power surge protection against electrical damage due to power
fluctuations.
$250 Food Loss Protection annually for any food spoilage that
is the result of mechanical failure of any covered refrigerator or
freezer.
Rental reimbursement if repair of your covered product takes
longer than promised.
10% discount off the regular price of any non-covered repair
service and related installed parts.
Once you purchase the Agreement, a simple phone call is all that it
takes for you to schedule service. You can call anytime day or night,
or schedule a service appointment online.
The Master Protection Agreement is a risk free purchase. If you cancel
for any reason during the product warranty period, we will provide a
full refund. Or, a prorated refund anytime after the product warranty
period expires. Purchase your Master Protection Agreement today!
Some limitations and exclusions apply. For prices and additional
information in the U.S.A. call 1-800-827-6655.
* Coverage in Canada varies on some items. For full details, call
Sears Canada at 1-800-361-6665.
SEARS INSTALLATION SERVICE
For Sears professional installation of home appliances, garage door
openers, water heaters, and other major home items, in the U.S.A.
or Canada call 1-800-4-MY-HOME®.
For in-home major brand repair service
Call 24 hours a day, 7 days a week (U.S.A. and Canada)
1-800-4-MY-HOME®
(1-800-469-4663)
www.sears.com

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