Kenmore 153326564 185796 003 PRESS READY User Manual WATER HEATER Manuals And Guides 1608273L

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1

SAVE THIS MANUAL FOR FUTURE REFERENCE.

Owner’s Manual

FOR POTABLE WATER HEATING ONLY.

NOT SUITABLE FOR SPACE HEATING.

POWER MISER™ 6

ELECTRIC

WATER HEATER

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A

www.sears.com

PRINTED 1112 185796-003

Certifi cation applies to all residential electric water heaters with

capacities of 20 to 120 Gallons. Input rating of 12kW or less.

• Safety Instructions

• Installation

• Operation

• Care and Maintenance

• Troubleshooting

• Parts List

MODEL NO.

153.326362 30 Gal.

153.326363 30 Gal.

153.326462 40 Gal.

153.326463 40 Gal.

153.326564 55 Gal.

153.326565 55 Gal.

153.326662 50 Gal. Medium

153.326663 50 Gal. Medium

153.326762 40 Gal. Medium

153.326763 40 Gal. Medium

153.326862 50 Gal. Short

153.326863 50 Gal. Short

LOW LEAD

C

O

NTENT

2

SAFE INSTALLATION, USE AND SERVICE

Your safety and the safety of others is extremely important in the installation, use and servicing of this water heater.

Many safety-related messages and instructions have been provided in this manual and on your own water heater to warn

you and others of a potential injury hazard. Read and obey all safety messages and instructions throughout this manual.

It is very important that the meaning of each safety message is understood by you and others who install, use or service

this water heater.

All safety messages will generally tell you about the type of hazard, what can happen if you do not follow the safety message

and how to avoid the risk of injury.

The California Safe Drinking Water and Toxic Enforcement Act requires the Governor of California to publish a list of substances

known to the State of California to cause cancer, birth defects, or other reproductive harm, and requires businesses to warn

of potential exposure to such substances.

WARNING: This product contains a chemical known to the State of California to cause cancer, birth defects, or other

reproductive harm. This appliance can cause low level exposure to some of the substances listed in the act.

IMPORTANT DEFINITIONS

• Sears Service Center: The Sears Service Center has the ability equivalent to a licensed tradesman in the fi elds of plumbing and

electrical work including a thorough understanding of the requirements of the National Electrical Code as it relates to the installation

of electric water heaters. The Sears Service Center also has a thorough understanding of this instruction manual, and is able to

perform repairs strictly in accordance with the service guidelines provided by the manufacturer.

This is the safety alert symbol. It is used to alert you

to potential personal injury hazards. Obey all safety

messages that follow this symbol to avoid possible

injury or death.

DANGER

WARNING

CAUTION

DANGER indicates an imminently hazardous

situation which, if not avoided, will result in

death or injury.

CAUTION

WARNING indicates a potentially

hazardous situation which, if not avoided,

could result in death or injury.

CAUTION indicates a potentially hazardous

situation which, if not avoided, could

result in minor or moderate injury.

CAUTION used without the safety alert

symbol indicates a potentially hazardous

situation which, if not avoided, could

result in property damage.

© 2012 Sears, Roebuck and Co.

3

GENERAL SAFETY

4

SAFE INSTALLATION, USE AND SERVICE....................................................................................................................................... 2

GENERAL SAFETY............................................................................................................................................................................. 3

TABLE OF CONTENTS ....................................................................................................................................................................... 4

INTRODUCTION ................................................................................................................................................................................. 5

PRODUCT SPECIFICATIONS ............................................................................................................................................................ 5

MATERIALS AND BASIC TOOLS NEEDED ....................................................................................................................................... 6

Materials Needed .......................................................................................................................................................................... 6

Basic Tools .................................................................................................................................................................................... 6

Additional Tools Needed When Sweat Soldering ......................................................................................................................... 6

INSTALLATION INSTRUCTIONS .................................................................................................................................................. 7-16

Removing the Old Water Heater ................................................................................................................................................ 7,8

Facts to Consider About the Location ........................................................................................................................................... 8

Insulation Blankets ........................................................................................................................................................................ 8

Facts to Consider About the Convertible Lower Element .......................................................................................................... 8,9

Water Piping ............................................................................................................................................................................ 9,10

T & P Valve and Pipe Insulation .................................................................................................................................................. 10

Temperature-Pressure Relief Valve ........................................................................................................................................10,11

Filling the Water Heater .............................................................................................................................................................. 12

Converting the Lower Element .............................................................................................................................................. 12-14

Wiring .................................................................................................................................................................................... 14,15

Wiring Diagrams ......................................................................................................................................................................... 16

SERVICE AND ADJUSTMENT .................................................................................................................................................... 17-22

Temperature Regulation ............................................................................................................................................................. 17

Thermostats ................................................................................................................................................................................ 17

Temperature Settings .................................................................................................................................................................. 17

Upper and Lower Thermostat Adjustments ........................................................................................................................... 17,18

Anode Rod Inspection ................................................................................................................................................................ 18

Temperature-Pressure Relief Valve Operation ........................................................................................................................... 18

Draining and Flushing ............................................................................................................................................................ 18,19

Thermostat Removal/Replacement ............................................................................................................................................ 19

Element Cleaning/Replacement ............................................................................................................................................ 19-22

Drain Valve Washer Replacement .............................................................................................................................................. 22

Service ........................................................................................................................................................................................ 22

TROUBLESHOOTING GUIDE ..................................................................................................................................................... 23-25

Start Up Conditions ................................................................................................................................................................... 23

Thermal Expansion ............................................................................................................................................................. 23

Strange Sounds .................................................................................................................................................................. 23

Operational Conditions .......................................................................................................................................................... 23-25

Smelly Water ................................................................................................................................................................... 23,24

“Air” in Hot Water Faucets .................................................................................................................................................. 24

Rumbling Noise ................................................................................................................................................................... 24

High Temperature Shut Off System ..................................................................................................................................... 24

Not Enough or No Hot Water .......................................................................................................................................... 24,25

Water Is Too Hot .................................................................................................................................................................. 25

Leakage Checkpoints ................................................................................................................................................................. 26

REPAIR PARTS LIST ................................................................................................................................................................... 27-29

NOTES ......................................................................................................................................................................................... 30,31

WARRANTY ...................................................................................................................................................................................... 32

TABLE OF CONTENTS

5

MAXIMUM FUSE

RECOVERY RATE MINIMUM OR CIRCUIT

MODEL GALS.PER HOUR WIRE SIZE* BREAKER

NUMBER DIA. HEIGHT @900F Rise UPPER LOWER (GAUGE) SIZE (AMPS)

153.326362 30 18.0 (457) 46.5 (1181) 17.3 3800 3800 12 20

153.326363 30 18.0 (457) 46.5 (1181) 25.0 3800 5500 10 30

153.326462 40 18.0 (457) 59.5 (1511) 17.3 3800 3800 12 20

153.326463 40 18.0 (457) 59.5 (1511) 25.0 3800 5500 10 30

153.326564 55 20.5 (521) 60.25 (1530) 17.3 3800 3800 12 20

153.326565 55 20.5 (521) 25.0 3800 5500 10 30

153.326662 50 23.0 (584) 49.0 (1245) 17.3 3800 3800 12 20

153.326663 50 23.0 (584) 49.0 (1245) 25.0 3800 5500 10 30

153.326762 40 20.5 (521) 44.0 (1118) 17.3 3800 3800 12 20

153.326763 40 20.5 (521 25.0 3800 5500 10 30

153.326862 47 26.5 (673) 34.0 (864) 17.3 3800 3800 12 20

153.326863 47 26.5 (673) 34.0 (864) 25.0 3800 5500 10 30

* Wiring size based on standard 60°C copper wire. If distance from fuse box to water heater is more than 90 feet, refer to your local

electrical code.

Thank You for purchasing a Sears water heater. Properly

installed and maintained, it should give you years of trouble free

service. It is strongly suggested that this new water heater be

professionally installed, contact the local Sears Service Center or

any Sears store. They will arrange for prompt, quality installation

by Sears authorized contractors.

Abbreviations Found In This Instruction Manual:

UL – Underwriters Laboratories Inc.

NEC – National Electrical Code

ANSI – American National Standards Institute

AHRI - Air Conditioning, Heating and Refrigeration Institute

• Read the General Safety section, page 3 of this manual fi rst

and then the entire manual carefully. If you don’t follow the

safety rules, the water heater will not operate properly. It

could cause DEATH, SERIOUS BODILY INJURY AND/OR

PROPERTY DAMAGE.

This manual contains instructions for the installation,

operation, and maintenance of this electric water heater. It

also contains warnings throughout the manual that you must

read and be aware of. All warnings and all instructions are

essential to the proper operation of the water heater and your

safety. Since we cannot put everything on the fi rst few pages,

READ THIS ENTIRE MANUAL BEFORE ATTEMPTING TO

INSTALL OR OPERATE THE WATER HEATER.

• The installation must conform with the instructions in this

manual; electric company rules; and Local Codes, or in

the absence of Local Codes, with the current edition of the

NEC - National Electrical Code, NFPA 70. This publication

is available from your local government or public library or

electric company or by writing Underwriters Laboratories Inc.,

333 Pfi ngsten Road, Northbrook, IL 60062.

• If after reading this manual you have any questions or do not

understand any portion of the instructions, call Sears Service

Center.

• Carefully plan the place where you are going to put the water

heater. Correct electrical wiring and connections are very

important in preventing death from possible electrical shock

and fi res.

Examine the location to ensure the water heater complies with

the Facts to Consider About the Location section.

For California installation, this water heater must be braced,

anchored, or strapped to avoid falling or moving during an

earthquake. See instructions for correct installation procedures.

Instructions may be obtained from California’s Office of

the State Architect, 1102 Q Street, Suite 5100, Sacramento,

CA 95811. Instructions can also be downloaded to your computer

at www.dsa.dgs.ca.gov/Pubs.

Massachusetts Code requires this water heater to be installed

in accordance with Massachusetts 248-CMR 2.00; State

Plumbing Code and 248-CMR 5.00. In the Commonwealth of

Massachusetts, this product must be installed by a licensed

plumber or gasfi tter.

INTRODUCTION

PRODUCT SPECIFICATIONS

DIMENSIONS

IN INCHES (mm)

TANK

CAPACITY

IN GALLONS

ELEMENT

WATTAGE

@ 240 VOLTS

30 18.0 (457) 46.5 (1181)

40 18.0 (457) 59.5 (1511)

55 20.0 (508) 60.25 (1530)

50 23.0 (584) 49.0 (1245)

40 20.5 (521) 44.0 (1118)

50 26.5 (673) 34.0 (864)

6

MATERIALS AND BASIC TOOLS NEEDED

Basic Tools

You may or may not need all of these tools, depending on your

type of installation. These tools can be purchased at your local

Sears store.

Pipe Wrench (2)

Screwdriver

6 Foot Tape or Folding Rule

Garden Hose

Drill

Pipe Dope or Tefl on Tape

Additional Tools Needed When Sweat

Soldering

Tubing Cutters or Hacksaw

Propane Torch

Soft Solder

Solder Flux

Emery Cloth

Wire Brushes

SLOT-HEAD SCREWDRIVER

PHILLIPS SCREWDRIVER

DRILL

PIPE DOPE (SQUEEZE TUBE)

USE FOR WATER CONNECTIONS

ROLL OF TEFLON TAPE (USE ON

WATER CONNECTIONS)

PIPE WRENCHGARDEN HOSE 6 FOOT TAPE

HACKSAW

TUBING CUTTER

PROPANE

TORCH

ROLL OF

EMERY CLOTH

3/4” (19 mm) WIRE BRUSH

1/2” (13 mm) WIRE BRUSH

ROLL OF

LEAD-FREE

SOFT SOLDER

SOLDER

FLUX

Materials Needed

To simplify the installation Sears has available the installation parts shown below. You may or may not need all of these materials,

depending on your type of installation.

EXPANSION TANKS FOR THERMAL

EXPANSION CONDITIONS AVAILABLE IN

2 GALLONS , AND 5 GALLONS CAPACITY

THROUGH LOCAL SEARS STORE OR

SERVICE CENTER.

METAL DRAIN PANS AVAILABLE

IN 20” DIAMETER FOR WATER

HEATERS HAVING A DIAMETER

18” OR LESS, 24” DIAMETER

FOR WATER HEATERS HAVING

A DIAMETER 22” OR LESS AND

AVAILABLE IN 28” DIAMETER

FOR WATER HEATERS HAVING A

DIAMETER 26” OR LESS.

WATER HEATER INSTALLATION KIT WITH

FLEXIBLE CONNECTORS FOR 3/4” OR 1/2”

THREADED OR COPPER PLUMBING.

7

Removing the Old Water Heater

1. Turn “OFF” electrical supply to the water heater.

FIGURE 1.

2. Open a nearby hot water faucet until the water is no longer hot.

When the water has cooled, turn “OFF” the water supply to the

water heater at the water shut-off valve or water meter.

FIGURE 2.

3. Attach a hose to the water heater drain valve and put the other

end in a fl oor drain or outdoors. Open the water drain valve.

Open a nearby hot water faucet which will relieve pressure

in the water heater and speed draining.

FIGURE 3.

The water passing out of the drain valve may be extremely hot.

To avoid being scalded, make sure all connections are tight and

that the water fl ow is directed away from any person.

4. Check again to make sure the electrical supply is turned

“OFF” to the water heater. Then unplug the water heater

(cord set) or disconnect the electrical supply connection from

the water heater junction box.

FIGURE 4.

5a. If you have copper piping to the water heater, the two

copper water pipes can be cut with a hacksaw approximately

four inches away from where they connect to the water heater.

This will avoid cutting off the pipes too short. Additional cuts

can be made later if necessary. Disconnect the temperature-

pressure relief valve drain line. When the water heater is

drained, disconnect the hose from the drain valve. Close the

drain valve. The water heater is now completely disconnected

and ready to be removed.

FIGURE 5a.

5b. If you have galvanized pipe to the water heater, loosen the

two galvanized pipes with a pipe wrench at the union in each

line. Also disconnect the piping remaining to the water heater.

These pieces should be saved since they may be needed

when reconnecting the new water heater. Disconnect the

temperature-pressure relief valve drain line. When the water

heater is drained, disconnect the hose from the drain valve.

Close the drain valve. The water heater is now completely

disconnected and ready to be removed.

FIGURE 5b.

INSTALLATION INSTRUCTIONS

8

Mineral buildup or sediment may have accumulated in the

old water heater. This causes the water heater to be much

heavier than normal and this residue, if spilled out, could cause

staining.

Facts to Consider About the Location

You should carefully choose an indoor location for the new water

heater, because the placement is a very important consideration

for the safety of the occupants in the building and for the most

economical use of the appliance. This water heater is not

intended for outdoor installation.

Whether replacing an old water heater or putting the water

heater in a new location, the following critical points must be

observed.

• The location selected should be indoors as close to and as

centralized with the water piping system as possible. This

water heater, as well as all water heaters, will eventually leak.

Do not install without adequate drainage provisions so water

fl ow will not cause damage.

WATER HEATERS EVENTUALLY LEAK: Installation of the water

heater must be accomplished in such a manner that if the tank

or any connections should leak, the fl ow of water will not cause

damage to the structure. When such locations cannot be avoided,

a suitable metal drain pan should be installed under the water

heater. Drain pans are available at your local Sears stores. Such

drain pans must be piped to an adequate drain.

Water heater life depends upon water quality, water pressure

and the environment in which the water heater is installed. Water

heaters are sometimes installed in locations where leakage may

result in property damage, even with the use of a metal drain pan

piped to a drain. However, unanticipated damage can be reduced

or prevented by a leak detector or water shut-off device used

in conjunction with a piped metal drain pan. These devices are

available from some plumbing supply wholesalers and retailers,

and detect and react to leakage in various ways:

• Sensors mounted in the metal drain pan that trigger an alarm or turn

off the incoming water to the water heater when leakage is detected.

• Sensors mounted in the metal drain pan that turn off the

water supply to the entire home when water is detected in the

drain pan.

• Water supply shut-off devices that activate based on the water

pressure differential between the cold water and hot water pipes

connected to the water heater.

INSTALLATION IN RESIDENTIAL GARAGES: The water heater

must be located and/or protected so it is not subject to physical

damage by a moving vehicle.

• The location selection must provide adequate clearances for

servicing and proper operation of the water heater.

Insulation Blankets

Insulation blankets are available to the general public for external

use on electric water heaters but are not necessary with this

product. The purpose of an insulation blanket is to reduce

the standby heat loss encountered with storage tank heaters.

Your water heater meets or exceeds the National Appliance

Energy Conversation Act standards with respect to insulation

and standby loss requirements, making an insulation blanket

unnecessary.

Should you choose to apply an insulation blanket to this heater,

you should follow these instructions below. Failure to follow these

instructions can result in fi re, serious personal injury, or death.

• Do not cover the temperature and pressure relief (T & P) valve

with an insulation blanket.

• Do not cover the instruction manual. Keep it on the side of

the water heater or nearby for future reference.

• Do obtain new warning and instruction labels for placement

on the blanket directly over the existing labels.

Facts to Consider About the

Convertible Lower Element

The Upper Element (if a double element model) is a conventional

3800 watt element which only operates at its rated wattage on

240 volts. (See rating plate on the water heater).

The Lower Element of the water heater can be converted from

operation at 3800 watts to 5500 watts on a 240 volt system.

Read and follow water heater warnings and instructions. If after

reading these instructions in this manual, you do not understand

any portion, call Sears Service Center.

9

Before making the conversion to 5500 watts, make sure that the

(1) power supply is 240 volts, (2) the wiring is 10 gauge AWG

@ Type TW, 60°C or equivalent, and (3) the circuit breakers

or fusing are capable of 30 amp loading. Also, the installation

must conform with this manual, local codes and electric utility

rules. Failure to comply can result in DEATH, SERIOUS BODILY

INJURY, OR PROPERTY DAMAGE.

FIGURE 6.

NOTE: Whether or not the element conversion is made the

model rating plate must be marked. Using a hard point ink pen,

check the appropriate block within the model rating plate, which

is located adjacent to the lower access panel.

Water Piping

HOTTER WATER CAN SCALD: Water heaters are intended

to produce hot water. Water heated to a temperature which

will satisfy clothes washing, dish washing, and other sanitizing

needs can scald and permanently injure you upon contact. Some

people are more likely to be permanently injured by hot water

than others. These include the elderly, children, the infi rm, or

physically/mentally handicapped. If anyone using hot water in

your home fi ts into one of these groups or if there is a local code

or state law requiring a certain temperature water at the hot water

tap, then you must take special precautions. In addition to using

the lowest possible temperature setting that satisfi es your hot

water needs, a means such as a mixing valve should be used at

the hot water taps used by these people or at the water heater.

Mixing valves are available at plumbing supply or hardware

stores. Follow manufacturers instructions for installation of the

valves. Before changing the factory setting on the thermostat,

read the Temperature Regulation section in this manual.

See Figure 7 (below) for mixing valve usage.

FIGURE 7.

Figure 8 shows the attachment of the water piping to the

water heater. The water heater is equipped with 3/4” water

connections.

If a water heater is installed in a closed water supply system; such

as one having a back-fl ow preventer, check valve, water meter

with a check valve, etc... in the cold water supply; means must

be provided to control thermal expansion. Contact the local utility

or Sears Service Center on how to control this situation.

NOTE: If using copper tubing, solder tubing to an adapter

before attaching the adapter to the water inlet connection.

Do not solder the water supply lines directly to the cold water

inlet. It will harm the dip tube and damage the tank.

10

NOTE: To protect against untimely corrosion of hot and cold

water fi ttings, it is strongly recommended that di-electric

unions or couplings be installed on this water heater when

connected to copper pipe.

1. Look at the top cover of the water heater. The hot water outlet

is marked hot. Put two or three turns of tefl on tape around

the threaded end of the threaded-to-sweat coupling and

around both ends of the 3/4” threaded nipple. Using fl exible

connectors, connect the hot water pipe to the hot water outlet

of the water heater.

2. Look at the top cover of the water heater. The cold water inlet

is marked cold. Put two or three turns of tefl on tape around

the threaded end of the threaded-to-sweat coupling and

around both ends of the 3/4” threaded nipple. Using fl exible

connectors, connect the cold water pipe to the cold water inlet

of the water heater.

NOTE: Your water heater is insulated to minimize heat

loss from the tank. Further reduction in heat loss can be

accomplished by insulating the hot water lines from the

water heater.

FIGURE 8.

T & P Valve and Pipe Insulation

1. Locate the temperature and pressure relief valve on the water

heater (also known as a T&P relief valve). See Figure 9.

2. Locate the slit running the length of the T&P relief valve

insulation.

3. Spread the slit open and fi t the insulation over the T&P relief

valve. See Figure 9. Apply gentle pressure to the insulation

to ensure that it is fully seated on the T&P Relief Valve. Once

seated, secure the insulation with duct tape, electrical tape, or

equivalent. IMPORTANT: The insulation and tape must not

block the discharge opening or hinder access to the manual

relief lever (Figure 9). Ensure a discharge pipe is installed

into the T&P valve discharge opening per the instructions in

this manual.

4. Locate the hot water (outlet) & cold water (inlet) pipes to the

water heater.

5. Locate the slit running the length of a section of pipe

insulation.

6. Spread the slit open and slip the insulation over the cold

water (inlet) pipe. Apply gentle pressure along the length of

the insulation to ensure that it is fully seated around the pipe.

Also, ensure that the base of the insulation is fl ush with the

water heater. Once seated, secure the insulation with duct

tape, electrical tape, or equivalent.

7. Repeat steps 5 and 6 for the hot water (outlet) pipe.

8. Add additional sections of pipe insulation as needed.

T&P Relief Valve

T&P Relief Valve

Drain Line

Manual Relief Lever

T&P Relief Valve Insulation

FIGURE 9.

Temperature-Pressure Relief Valve

This heater is provided with a properly certifi ed combination

temperature - pressure relief valve by the manufacturer.

The valve is certifi ed by a nationally recognized testing laboratory

that maintains periodic inspection of production of listed

11

equipment of materials as meeting the requirements for Relief

Valves for Hot Water Supply Systems, ANSI Z21.22 • CSA 4.4,

and the code requirements of ASME.

If replaced, the valve must meet the requirements of local codes,

but not less than a combination temperature and pressure relief

valve certifi ed as indicated in the above paragraph.

The valve must be marked with a maximum set pressure not to

exceed the marked hydrostatic working pressure of the water

heater (150 psi = 1,035 kPa) and a discharge capacity not less

than the water heater input rate as shown on the model rating

plate. (For electric heaters, watts x 3.412 equals Btu/hr input

rate)

For safe operation of the water heater, the relief valve must not

be removed from its designated opening nor plugged.

The temperature-pressure relief valve must be installed directly

into the fi tting of the water heater designed for the relief valve.

Position the valve downward and provide tubing so that any

discharge will exit only within 6 inches (15.2 cm) above, or at any

distance below the structural fl oor. Be certain that no contact is

made with any live electrical part. The discharge opening must

not be blocked or reduced in size under any circumstances.

Excessive length, over 30 feet (9.14 m), or use of more than

four elbows can cause restriction and reduce the discharge

capacity of the valve.

No valve or other obstruction is to be placed between the relief

valve and the tank. Do not connect tubing directly to discharge

drain unless a 6 inch (153 mm) air gap is provided. To prevent

bodily injury, hazard to life, or property damage, the relief

valve must be allowed to discharge water in quantities should

circumstances demand. If the discharge pipe is not connected

to a drain or other suitable means, the water fl ow may cause

property damage.

The Discharge Pipe:

• Shall not be smaller in size than the outlet pipe size of the

valve, or have any reducing couplings or other restrictions.

• Shall not be plugged or blocked.

• Shall be of material listed for hot water distribution.

• Shall be installed so as to allow complete drainage of both the

temperature-pressure relief valve, and the discharge pipe.

• Shall terminate a maximum of six inches (15.2 cm) above a

fl oor drain or external to the building. In cold climates, it is

recommended that the discharge pipe be terminated at an

adequate drain inside the building.

• Shall not have any valve between the relief valve and tank.

The temperature-pressure relief valve must be manually operated

at least once a year. Caution should be taken to ensure that

(1) no one is in front of or around the outlet of the temperature-

pressure relief valve discharge line, and (2) the water manually

discharged will not cause any bodily injury or property damage

because the water may be extremely hot.

If after manually operating the valve, it fails to completely reset

and continues to release water, immediately close the cold water

inlet to the water heater, follow the draining instructions, and

replace the temperature-pressure relief valve with a new one.

FIGURE 10.

12

Filling the Water Heater

Never use this water heater unless it is completely full of water.

To prevent damage to the tank and heating element, the tank

must be fi lled with water. Water must fl ow from the hot water

faucet before turning “ON” power.

To fi ll the water heater with water:

1. Close the water heater drain valve by turning the handle to

the right (clockwise). The drain valve is located on the lower

front of the water heater.

2. Open the cold water supply valve to the water heater.

NOTE: The cold water supply valve must be left open when

the water heater is in use.

3. To ensure complete fi lling of the tank, allow air to exit by

opening the nearest hot water faucet. Allow water to run until

a constant fl ow is obtained. This will let air out of the water

heater and the piping.

4. Check all new water piping for leaks. Repair as needed.

Converting the Lower Element

These instructions only cover the conversion of the convertible

element, read this entire manual before attempting to install

or operate the water heater. The water heater is factory set to

operate at 3800 watts. The lower element can be converted to

operate at 5500 watts. Refer to Facts to Consider About the

Convertible Lower Element section.

The Upper Element, (if double element model) is a conventional

3800 watt element which only operates at its rated wattage on

240 volts. (See rating plate on the water heater.)

The lower Element of the water heater can be converted from

operation at 3800 watts to 5500 watts on a 240 volt system.

If after reading these instructions and this manual, if you do not

understand any portion call Sears Service Center.

Before making the conversion to 5500 watts, make sure that the

(1) power supply is 240 volts, (2) the wiring is 10 gauge AWG

@ Type TW, 60°C or equivalent, and (3) the circuit breakers

or fusing are capable of 30 amp loading. Also, the installation

must conform with this manual, local codes and electric utility

rules. Failure to comply can result in DEATH, SERIOUS BODILY

INJURY, OR PROPERTY DAMAGE.

NOTE: Whether or not the element conversion is made the

model rating plate must be marked. Using a hard point ink pen,

check the appropriate block within the model rating plate, which

is located adjacent to the lower access panel.

FIGURE 11.

Necessary element conversion parts are located in a small bag

contained within the electrical junction box on top of the water heater.

FIGURE 12.

1. Before beginning the conversion turn “OFF” electric power

supply to the water heater.

FIGURE 13.

2. The convertible element is located behind the lower access

panel of the water heater. Remove the screw securing the

access panel, and remove panel.

FIGURE 14.

13

3. Fold the insulation back to expose the terminal cover.

FIGURE 15.

4. Lower Element: Lift out the tab as shown to unclip the

terminal cover from the thermostat. The terminal cover can

now be removed from the thermostat.

FIGURE 16.

5. Remove the screws from terminal 2 of the element, and

move the looped end of the wire aside.

FIGURE 17.

6. The buss bar is labeled 5500 W. Place the buss bar over

terminals 2 and 3 with the 5500 W visible. Install the extra

screw provided into terminal 3.

FIGURE 18.

7. The wire removed from terminal 2 has a looped end. It must

remain looped and now be placed (as shown) on top of the

buss bar, over the opening of terminal 2, and secured using

the remaining screw.

FIGURE 19.

8. Tighten terminals 2 and 3 to ensure proper electrical

connection.

Failure to tighten terminal screws can cause a fi re which can result in

DEATH, SERIOUS BODILY INJURY, OR PROPERTY DAMAGE.

9. Replace terminal cover on thermostat making sure that the

locking tabs on the terminal cover are in place.

Make sure the thermostat is fl ush against the tank, the terminal

cover is in place, and the insulation is replaced. Failure to

do so can result in DEATH, SERIOUS BODILY INJURY, OR

PROPERTY DAMAGE.

10. Replace the insulation so that it completely covers the

thermostat and element.

FIGURE 20.

14

11. Replace the access panel.

FIGURE 21.

12. Complete wiring to the water heater, or if completed, turn

“ON” electric power to the water heater after fi lling the tank

with water.

FIGURE 22.

Never use this water heater unless it is completely full of water.

To prevent damage to the tank and heating element, the tank

must be fi lled with water. Water must fl ow from the hot water

faucet before turning “ON” power.

Wiring

You must provide all wiring of the proper size outside of the

water heater. You must obey local codes and electric company

requirements when you install this wiring.

If you are not familiar with electric codes and practices, or if you

have any doubt, even the slightest doubt, in your ability to connect

the wiring to this water heater, obtain the service of a competent

electrician. Contact your Sears salesperson to arrange for a

professional electrician.

WATER HEATERS EQUIPPED FOR ONE VOLTAGE ONLY:

This water heater is equipped for one type voltage only. Check

the rating plate near the bottom access panel for the correct

voltage. DO NOT use this water heater with any voltage other

than the one shown on the model rating plate. Failure to use the

correct voltage can cause problems which can result in DEATH,

SERIOUS BODILY INJURY, OR PROPERTY DAMAGE. If you

have any questions or doubts consult your electric company.

If wiring from your fuse box or circuit breaker box was aluminum

for your old water heater, replace it with copper wire. If you wish

to reuse the existing aluminum wire, have the connection at the

water heater made by a competent electrician. Contact your

Sears salesperson to arrange for a professional electrician.

1. Provide a way to easily shut off the electric power when

working on the water heater. This could be with a circuit

breaker or fuse block in the entrance box or a separate

disconnect switch.

2. Install and connect a circuit directly from the main fuse or

circuit breaker box. This circuit must be the right size and

have its own fuse or circuit breaker. Refer to the chart in the

Product Specifi cations section for the correct size wire and

fuse or circuit breaker.

3. If metal conduit is used for the grounding conductor:

a. The grounding electrode conductor shall be of copper,

aluminum, or copperclad aluminum. The material

shall be of one continuous length without a splice or

joint.

b. Rigid metal conduit, intermediate metal conduit, or

electrical metallic tubing may be used for the grounding

means if conduit or tubing is terminated in fi ttings

approved for grounding.

c. Flexible metal conduit or flexible metallic tubing

shall be permitted for grounding if all the following

conditions are met:

• The length in any ground return path does not

exceed 6 feet (1.82 m).

• The circuit conductors contained therein are protected

by overcurrent devices rated at 20 amperes or less.

• The conduit or tubing is terminated in fi ttings approved

for grounding.

For complete grounding details and all allowable exceptions,

refer to the current edition of the NEC - National Electrical Code

NFPA 70.

4. A standard 1/2” conduit opening has been made in the water

heater junction box for the conduit connection.

15

5. Wiring Diagrams (see Wiring Diagrams section) have been

supplied showing the two most common types of connections

between the water heater and the power supply. You can

easily see which type connection you have by removing the

junction box cover on top of the water heater.

• Two Wire Connection Diagrams: is the most common

requiring you to simply connect red to red, black to

black, and the ground wire to the green ground screw

in the junction box of the water heater.

• Three Wire Connection Diagram: is used when you

are connecting the water heater to a power supply

that has a “Time Clock” or “Off Peak” meter. To make

these connections refer to block 1 or 2 in this wiring

diagram for the type of system you have.

NOTE: If you have purchased a three wire connection water

heater but you are not on a “Time Clock” or “Off Peak” meter

and have a standard two wire connection power supply,

simply follow the connection diagram in block 3 of the three

wire connection diagram.

6. Use wire nuts and connect the power supply wiring to the

wires inside the water heater’s junction box.

7. The water heater must be electrically “grounded” by the

installer. A green ground screw has been provided on the

water heater’s junction box. Connect ground wire to this

location.

8. Replace the wiring junction cover using the screw provided.

FIGURE 23.

16

Wiring Diagrams

FIGURE 25.

STANDARD WIRING FOR 2 WIRE LEAD WATER HEATERS

NON-SIMULTANEOUS OPERATION 240 VOLT DOUBLE ELEMENT

WIRING FOR 3 WIRE LEAD WATER HEATERS NON-SIMULTANEOUS OPERATION 240 VOLT DOUBLE ELEMENT

*NOTE: Some lower Hi-Temp Limit Switches

may have 4 terminals. Use only the

2 terminals on left.

FIGURE 24.

A6

A9

17

Temperature Regulation

HOTTER WATER CAN SCALD: Water heaters are intended

to produce hot water. Water heated to a temperature which

will satisfy clothes washing, dish washing, and other sanitizing

needs can scald and permanently injure you upon contact. Some

people are more likely to be permanently injured by hot water

than others. These include the elderly, children, the infi rm, or

physically/mentally handicapped. If anyone using hot water in

your home fi ts into one of these groups or if there is a local code

or state law requiring a certain temperature water at the hot water

tap, then you must take special precautions. In addition to using

the lowest possible temperature setting that satisfi es your hot

water needs, some type of tempering device, such as a mixing

valve, should be used at the hot water taps used by these people

or at the water heater. Mixing valves are available at plumbing

supply or hardware stores. Follow manufacturers instructions for

installation of the valves, Before changing the factory setting of

the thermostat see Temperature Settings table at right.

Never allow small children to use a hot water tap, or to draw

their own bath water. Never leave a child or handicapped person

unattended in a bathtub or shower.

Thermostats

The thermostats of this water heater have been factory set at

a position which approximates 120°F (49°C), to reduce the risk

of scald injury.

The upper thermostat is factory set at a position which

approximates 120°F (49°C), and is adjustable if a different water

temperature is desired. Read all warnings in this manual and on

the water heating before proceeding.

FIGURE 26.

The lower thermostat is factory set at a position which

approximates 120°F (49°C), and is adjustable if a different water

temperature is desired. Read all warnings in this manual and on

the water heating before proceeding.

FIGURE 27.

Temperature Settings

NOTE: Water temperature range of 120°—140°F (49°-60°C)

recommended by most dishwasher manufacturers.

Water

Temperature

°F

Time for 1st

Degree Burn

(Less Severe Burns)

Time for Permanent Burns

2nd & 3rd Degree

(Most Severe Burns)

110 (normal shower temp.)

116 (pain threshold)

116 35 minutes 45 minutes

122 1 minute 5 minutes

131 5 seconds 25 seconds

140 2 seconds 5 seconds

149 1 second 2 seconds

154 instantaneous 1 second

(U.S. Government Memorandum, C.P.S.C., Peter L. Armstrong, Sept. 15,1978)

TABLE 1: WATER TEMPERATURES

Upper and Lower Thermostat Adjustments

(Refer to thermostat illustrations under Thermostats section)

NOTE: It is not necessary to adjust the upper thermostat.

However, if it is adjusted above the factory set point of 120°F

(49°C), it is recommended that it not be set higher than the lower

thermostat setting.

SERVICE AND ADJUSTMENT

18

The upper and lower thermostats are adjustable if a different water

temperature is desired. Read all warnings in the Temperature-

Regulation section before proceeding.

1. Turn “OFF” the electric power to the water heater at the

junction box.

2. Take off the upper and/or lower access panel(s), then fold the

insulation back to expose the thermostat.

3. The slotted adjustment (using a screwdriver) can be turned

clockwise ( ) to increase the temperature setting or counter

clockwise ( ) to decrease the temperature setting.

4. Replace the insulation and access panel.

5. Turn “ON” the power supply.

Anode Rod Inspection

The anode rod is used to protect the tank from corrosion.

Most hot water tanks are equipped with an anode rod. The

submerged rod sacrifices itself to protect the tank. Instead

of corroding the tank, water ions attack and eat away the

anode rod. This does not affect the water’s taste or color.

The rod must be maintained to keep the tank in operating

condition.

FIGURE 28A.

Anode deterioration depends on the water conductivity, not

necessarily water condition. A corroded or pitted anode rod

indicates high water conductivity and should be checked and/

or replaced more often than an anode rod that appears to be

intact. Replacement of a depleted anode rod can extend the

life of your water heater. Inspection should be conducted by

calling Sears Service Center. At a minimum the anode(s)

should be checked annually after the warranty period.

Temperature-Pressure Relief Valve Operation

The temperature-pressure relief valve must be manually operated

at least once a year.

The temperature-pressure relief valve must be manually operated

at least once a year. Caution should be taken to ensure that

(1) no one is in front of or around the outlet of the temperature-

pressure relief valve discharge line, and (2) the water manually

discharged will not cause any property damage or bodily injury.

The water may be extremely hot.

FIGURE 28B.

If after manually operating the valve, it fails to completely reset

and continues to release water, immediately close the cold water

inlet to the water heater, follow the draining instructions, and

replace the temperature-pressure relief valve with a new one.

Failure to install and maintain a new properly listed temperature-

pressure relief valve will release the manufacturer from any claim

which might result from excessive temperature or pressure.

If the temperature-pressure relief valve on the appliance weeps

or discharges periodically, this may be due to thermal expansion.

Your water heater may have a check valve installed in the water

line or a water meter with a check valve. Consult your local

Sears Service Center for further information. Do not plug the

temperature-pressure relief valve.

Draining and Flushing

19

The water heater should be drained if being shut down during

freezing temperatures. Also, periodic draining and cleaning of

sediment from the tank may be necessary.

1. Before beginning, turn “OFF” the electric power supply to the

water heater.

2. Open a nearby hot water faucet until the water is no longer hot.

3. Close the cold water inlet valve.

4. Connect a hose to the drain valve and terminate it to an

adequate drain or external to the building.

5. Open the water heater drain valve and allow all of the water

to drain from the tank. Flush the tank with water as needed

to remove sediment.

NOTE: If the water heater is going to be shut down and

drained for an extended period, the drain valve should be

left open with hose connected allowing water to terminate

to an adequate drain.

6. Close the drain valve, refi ll the tank, and restart the heater as

directed in this manual.

Never use this water heater unless it is completely full of water.

To prevent damage to the tank and heating element, the tank

must be fi lled with water. Water must fl ow from the hot water

faucet before turning “ON” power.

Thermostat Removal/Replacement

1. Turn “OFF” the electrical power to the water heater at the

junction box.

2. Remove the access panel, then fold the insulation back to

expose the thermostat.

3. Lift out the tab as shown below to unclip the terminal cover

from the thermostat. The terminal cover can now be removed

from the thermostat.

FIGURE 29.

4. Disconnect wires from the thermostat.

5. Remove the thermostat from behind the thermostat

bracket.

6. Place the new thermostat in the bracket making sure it fi ts

fi rmly against the tank.

7. Attach the wires to the new thermostat.

NOTE: Some of the terminals may require straight-in wiring

through an eye-opening. If wires are now looped, recut and

strip wire 3/8” to a straight length and insert.

8. Put plastic terminal cover back in place.

9. Replace the insulation to cover the thermostat.

10. Replace access panel, then turn the electric power on.

Element Cleaning/Replacement

NOTE: These instructions are written for element cleaning and

element replacement for the lower element. If it is necessary

to clean or replace the upper element, then repeat these

instructions.

To remove the element from your tank in order to clean or

replace it:

20

1. Before beginning, turn “OFF” the electric power supply to

the water heater. After the power has been turned off, open

a nearby hot water faucet until the water is no longer hot.

FIGURE 30.

2. Turn off the water supply to the water heater at the water

Shut-off valve or water meter.

FIGURE 31.

3. Attach a hose to the water heater drain valve and put the

other end in a fl oor drain or outdoors. Open the water heater

drain valve. Open a nearby hot water faucet which will relieve

pressure in the water heater and speed draining.

FIGURE 32.

The water passing out of the drain valve may be extremely hot.

To avoid being scalded, make sure all connections are tight and

that the water fl ow is directed away from any person.

4. Remove the screw securing the access panel, then remove

the panel.

FIGURE 33.

5. Fold the insulation back to expose the thermostat.

FIGURE 34.

6. Lift out the tab as shown to unclip the terminal cover from the

thermostat. The terminal cover can now be removed from

the thermostat.

FIGURE 35.

7. Disconnect the two wires on the element and unscrew the

old element from the tank.

FIGURE 36.

21

8. Clean the area around the element opening. Remove any

sediment from or around the element opening, inside the

tank.

9. If you are cleaning the element you have removed, do so by

scraping or soaking in vinegar or a de-liming solution.

Replacement elements must (1) be the same voltage and (2)

no greater wattage than listed on the model rating plate affi xed

to the water heater.

10. A new gasket should be used in all cases to prevent a

possible water leak. (See Element Gasket in the Repair Parts

List Chart). Place the new element gasket on the thread side

of the cleaned or new element and screw into tank, securing

tightly using an element wrench.

FIGURE 37.

11. Close the water heater drain valve by turning the handle to

the right (clockwise). The drain valve is on the lower front of

the water heater.

12. Open the cold water supply valve to the water heater.

NOTE: The cold water supply valve must be left open when the

water heater is in use.

13. To insure complete fi lling of the tank, allow air to exit by

opening the nearest hot water faucet. Allow water to run until

a constant fl ow is obtained. This will let air out of the water

heater and the piping.

Never use this water heater unless it is completely full of water.

To prevent damage to the tank and heating element, the tank

must be fi lled with water. Water must fl ow from the hot water

faucet before turning “ON” power.

14. Check element for water leaks. If leakage occurs, tighten

element or repeat steps 2 and 3, remove element and

reposition gasket. Then repeat steps 10 through 14.

15. Reconnect the two wires to the element and then check to

make sure the thermostat remains fi rmly against the surface

of the tank.

FIGURE 38.

16. Replace terminal cover on thermostat making sure that the

locking tabs on the terminal cover are in place.

FIGURE 39.

17. Replace the insulation so that it completely covers the

thermostat and element.

FIGURE 40.

22

18. Replace access panel.

19. Turn “ON” electric power to water heater.

FIGURE 41.

Drain Valve Washer Replacement

NOTE: For replacement, use a 17/32” x 13/64” x 1/8” thick

washer available at your nearest hardware store. For

ordering a replacement washer, refer to the Repair Parts

List section.

• Before beginning turn “OFF” the electrical power supply to

the water heater.

• Follow Draining instructions. See Draining section.

• Turning counter clockwise, remove the hex cap below the

screw handle.

• Remove the washer and put the new one in place.

• Screw the handle and cap assembly back into the drain valve

and retighten using a wrench. DO NOT OVER TIGHTEN.

• Follow Filling the Water Heater instructions in the Installation

Instructions section.

• Check for leaks.

• Turn “ON” electric power to the water heater.

FIGURE 42.

Service

Before calling for repair service, read the Start Up Conditions

and Operational Conditions found in the Troubleshooting section

of this manual.

If a condition persists or you are uncertain about the operation

of the water heater, let a qualifi ed person check it out.

Contact Sears Repair Services at 1-800-4-MY-HOME®

(1-800-469-4663).

23

Start Up Conditions

THERMAL EXPANSION

As water is heated, it expands (thermal expansion). In a closed

system, the volume of water will grow. As the volume of water

grows, there will be a corresponding increase in water pressure

due to thermal expansion. Thermal expansion can cause

premature tank failure (leakage). This type of failure is not

covered under the limited warranty. Thermal expansion can also

cause intermittent temperature-pressure relief valve operation:

water discharged from the valve due to excessive pressure build

up. The temperature-pressure relief valve is not intended for the

constant relief of thermal expansion. This condition is not covered

under the limited warranty.

A properly-sized thermal expansion tank should be installed

on all closed systems to control the harmful effects of thermal

expansion. Thermal expansion tanks are available from Sears

stores and through the Sears Service Centers. Contact the local

plumbing inspector, water supplier and/or the Sears Service

Center regarding the installation of a thermal expansion tank.

Table 2: Thermal Expansion Tank Specifi cations

Tank Dimensions Pipe

Model Capacity

in Inches Fitting

Number In Gallons Diameter Length On Tank

153.331020 2 8 (203 mm) 12-3/4 (323 mm) 3/4” Male

153.331050 5 11 (279 mm) 14-3/4 (375 mm) 3/4” Male

Table 3: Expansion Tank Sizing Chart

Inlet* Water Heater Capacity (Gallons)

Water

Pressure 30 40 50 66 82

Expansion 40psi 2 2 2 5 5

Tank 50psi 2 2 2 5 5

Capacity 60psi 2 2 5 5 5

Needed 70psi 2 2 5 5 5

80psi 2 5 5 5 5

*Highest recorded inlet water pressure in a 24 hour period or

regulated water pressure.

NOTE: Expansion tanks are pre-charged with a 40 psi air

charge. If the inlet water pressure is higher than 40 psi, the

expansion tank’s air pressure must be adjusted to match

that pressure, but must not be higher than 80 psi.

FIGURE 43.

STRANGE SOUNDS

Possible noises due to expansion and contraction of some metal

parts during periods of heat-up and cool-down do not represent

harmful or dangerous conditions.

Operational Conditions

SMELLY WATER

In each glass-lined water heater there is installed one anode

rod (see parts section) for corrosion protection of the tank.

Certain water conditions will cause a reaction between this rod

and the water. The most common complaint associated with the

anode rod is one of a “rotten egg smell.” This odor is derived

from hydrogen sulfi de gas dissolved in the water. The smell is

the result of four factors which must all be present for the odor

to develop:

A. A concentration of sulfate in the supply water.

B. Little or no dissolved oxygen in the water.

C. A sulfate reducing bacteria within the water heater. (This

harmless bacteria is non-toxic to humans.)

TROUBLESHOOTING

24

D. An excess of active hydrogen in the tank. This is caused by

corrosion protective action of the anode.

Smelly water may be eliminated or reduced in some water heater

models by replacing the anode rod (s) with one of less active

material, and then chlorinating the water heater tank and all hot

water lines. Contact the local Sears Service Center for further

information concerning an Anode Replacement Kit #9001453

and this Chlorination Treatment. Anode replacement and

chlorination of the tank are not covered by the water heater’s

limited warranty.

If the smelly water persists after the anode replacement and

chlorination treatment; then you should consider chlorinating or

aerating your water supply.

Do not remove the anode leaving the tank unprotected. By

doing so, all warranty on the water heater tank is voided.

“AIR” IN HOT WATER FAUCETS

HYDROGEN GAS: Hydrogen gas can be produced in a hot

water system that has not been used for a long period of time

(generally two weeks or more). Hydrogen gas is extremely

fl ammable and explosive. To prevent the possibility of injury

under these conditions, we recommend the hot water faucet

be opened for several minutes at the kitchen sink before any

electrical appliances which are connected to the hot water

system are used (such as a dishwasher or washing machine).

If hydrogen gas is present, there will probably be an unusual

sound similar to air escaping through the pipe as the hot water

faucet is opened. There must be no smoking or open fl ame near

the faucet at the time it is open.

RUMBLING NOISE

In some water areas, scale or mineral deposits will build up on

your heating elements. This buildup will cause a rumbling noise.

Follow Element Cleaning/Replacement instructions to clean and

replace the elements.

HIGH TEMPERATURE SHUT OFF SYSTEM

The water heater has a high limit shut off system with a reset

button located on the thermostat.

Follow the resetting instructions which refer to the high limit

behind the access panel.

NOTE: If your water heater is connected to an “Off Peak” Clock,

and uses the “3 wire lead” wiring diagram in the Wiring Diagram

section, then the water heater will have a high limit on both the

upper and lower thermostats. Follow the instructions to reset the

high-limit behind the upper and lower access panels.

1. Before beginning, turn “OFF” electrical power supply to the

water heater.

FIGURE 44.

2. Remove the screw securing the access panel, then remove

the panel.

3. Fold the insulation back to expose the thermostat.

4. Reset the high limit by pushing in the red button marked

“RESET”.

FIGURE 45.

5. Replace the insulation so that it completely covers the

thermostat and element.

6. Replace the access panel.

7. Turn “ON” electric power to the water heater.

If the high limit must be reset again, call Sears Service Department

to fi nd out why the high limit turned “OFF” the electric power

NOT ENOUGH OR NO HOT WATER

1. In a new installation, the water heater may not be properly

connected. Make sure the cold water supply valve is open.

Review and check piping installation. Make sure that the

cold water line is connected to the cold water inlet to the

water heater and the hot water line to the hot water outlet

on the water heater.

25

2. Make sure the electrical supply to your water heater is

“ON”.

3. Check for loose or blown fuses in your water heater

circuit.

Circuit breakers weaken with age and may not handle their

rated load and should be replaced.

4. Make certain the disconnect switch, if used, is in the “ON”

position.

5. Check to see the electric service to your house has not

been interrupted. If this is the case, contact the electric

company.

6. Is the thermostat set to the desired temperature? See

Temperature Regulation section.

7. If you had experienced very hot water and now no hot water,

the problem may be due to the high temperature shut off

system. See High Temperature Shut Off System in the

Troubleshooting section.

8. During very cold weather, the incoming water will also be

colder and it will require a longer time to become heated.

9. The hot water usage may exceed the capacity of the water

heater. If so, wait for water heater to recover after abnormal

demand. Also examine pipes and faucets for possible water

leaks.

10. If you can not determine the problem, then call the Sears

Service Department.

WATER IS TOO HOT

Adjust the thermostat to a lower setting. See the Temperature

Regulation section.

26

LEAKAGE CHECKPOINTS

Read this manual fi rst. Then before checking the water heater

make sure the electric supply has been turned “OFF”, and never

turn the electric supply “on” before the tank is completely full of

water.

Use this guide to check a “Leaking” water heater. Many suspected

“Leakers” are not leaking tanks. Often the source of the water

can be found and corrected.

If you are not thoroughly familiar with electric codes, the water

heater, and safety practices, contact your local Sears Service

Center to check the water heater.

Never use this water heater unless it is completely full of water.

To prevent damage to the tank and heating element, the tank

must be fi lled with water. The water must fl ow from the hot water

faucet before turning “ON” power.

A. *Condensation may be seen on pipes in humid weather or

pipe connections may be leaking.

B. Small amounts of water from the temperature-pressure relief

valve may be due to thermal expansion or high water pressure

in your area.

C. *The temperature-pressure relief valve may be leaking at the

tank fi tting.

D. *The element may be leaking at the tank fi tting.

Turn electrical power “OFF”, remove access panel and insulation

cap with handle. If leaking around element, follow proper draining

instructions and remove element. Reposition or replace gasket

on element. Place element into opening and tighten securely.

Then follow Filling the Water Heater instructions in the Installation

Instructions section.

E. Water from drain valve may be due to the valve being opened

slightly

F. *The drain valve may be leaking at the tank fi tting.

G. Water in the water heater bottom or on the fl oor may be

from condensation, loose connections or the temperature-

pressure relief valve. DO NOT replace the water heater until

a full inspection of all possible water sources is made and

necessary corrective steps taken.

Leakage from other appliances, water lines, or ground seepage

should also be checked.

* To check where threaded portion enters tank, insert

cotton swab between jacket opening and fitting. If

cotton is wet, follow Draining instructions in the Service

and Adjustment section and then remove fi tting. Put

pipe dope or tefl on tape on the threads and replace.

Then follow Filling the Water Heater instructions in the

Installation Instructions section.

27

KENMORE POWER MISERTM 6

ELECTRIC WATER HEATERS

NOTE:A

UPPER ELEMENT: These water heaters are equipped with 3800 watt

elements.

LOWER ELEMENT: These water heaters are equipped with factory installed

convertible elements, which can be operated at 3800 watts or 5500 watts.

Convertible elements are not offered as replacement parts.

ELEMENT ORDERING INFORMATION: If a replacement 3800 watt, 240

volt element is needed, order part no. 9000049 replacement element. If, at

the time of installation, the water heater was converted to operate at 5500

watts, order part no. 9000396 replacement element. (See model rating plate

“If Converted” box).

NOTE:B

These water heaters are equipped with a Roto-SwirlTM dip tube to retard a

build-up of dissolved solids.

REPAIR PARTS LIST

Now that you have purchased this water heater, should a need ever

exist for repair parts or service, simply contact any Sears Service

Center or call 1-800-4-MY-HOME® (1-800-469-4663). Be sure to

provide all pertinent facts when you call or visit.

All Parts listed may be ordered from any Sears Service Center and

by calling 1-800-366-PART (1-800-366-7278).

If the parts you need are not stocked locally, your order will be

electronically transmitted to a Sears Repair Parts Distribution Center

for handling.

The model number of the water heater will be found on the model

rating plate located near the access panel.

WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE

FOLLOWING INFORMATION:

• Model Number • Part Number

• Serial Number • Part Description

THIS IS A REPAIR PARTS LIST, NOT A PACKING LIST.

Key Model No.

No. Part Description 153.326362 153.326363 153.326462 153.326463 153.326564 153.326565

1 Buss Bar Kit 9001591 9001591 9001591 9001591 9001591 9001591

2 Drain Valve 9001588 9001588 9001588 9001588 9001588 9001588

3 Drain Valve Washer (17/32”x13/64”x1/8” thick)** 9001584 9001584 9001584 9001584 9001584 9001584

4 Element Gasket 9000308 9000308 9000308 9000308 9000308 9000308

5 Element Gasket 9000308 9000308 9000308 9000308 9000308 9000308

6 Heat Trap Nipple 9003915 9003915 9003719 9003719 9003719 9003719

7 Lower Access Panel 9003900 9003900 9003900 9003900 9003900 9003900

8 Lower Element (See NOTE “A” above) 3800 Watts 9000049 9000049 9000049 9000049 9000049 9000049

5500 Watts 9000396 9000396 9000396 9000396 9000396 9000396

9 Lower Thermostat w/Hi-Limit (3 wire lead models) †† - - - - - - - 9002300 - - - - - - - 9002300 - - - - - - - 9002300

10 Manual # 185796-003 185796-003 185796-003 185796-003 185796-003 185796-003

11 Model Rating Plate † 184227-000 184227-000 184227-000 184227-000 184227-000 184227-000

12 Primary Anode Rod 9003944 9003944 9003944 9003944 9003944 9003944

13 Roto-SwirlTM Dip Tube (See NOTE “B” above) 9003473 9003473 9003919 9003919 9003919 9003919

14 Temperature Pressure Relief Valve* 9002403 9002403 9002403 9002403 9002403 9002403

15 Terminal Cover - - - - - - - 9002438 - - - - - - - 9002438 - - - - - - - 9002438

16 Terminal Cover 9002438 9002438 9002438 9002438 9002438 9002438

17 Terminal Cover 9002276 - - - - - - - 9002276 - - - - - - - 9002276 - - - - - - -

18 Thermostat Bracket 9000309 9000309 9000309 9000309 9000309 9000309

19 Thermostat Bracket 9000309 9000309 9000309 9000309 9000309 9000309

20 Upper Access Panel 9003900 9003900 9003900 9003900 9003900 9003900

21 Upper Element (See NOTE “A” above) 9000049 9000049 9000049 9000049 9000049 9000049

22 Upper Thermostat w/Hi Limit 9002302 9002302 9002302 9002302 9002302 9002302

23 2 Pole Thermostat (Two wire lead models) †† 9002214 - - - - - - - 9002214 - - - - - - - 9002214 - - - - - - -

* These parts are also available at most Sears retail stores. ** Also available at most hardware stores. † Replaced only on return of damaged

plate. †† Refer to Wiring Diagram section for verifi cation. #Not illustrated.

1

5

8

11

12

13

14

9

16 18

7

2

3

4

8

15

17

19

20

21

22

23

66

MODEL NUMBERS

153.326362 30 Gallon

153.326363 30 Gallon

153.326462 40 Gallon

153.326463 40 Gallon

153.326564 55 Gallon

153.326565 55 Gallon

28

Now that you have purchased this water heater, should a need ever

exist for repair parts or service, simply contact any Sears Service

Center or call 1-800-4-MY-HOME® (1-800-469-4663). Be sure to

provide all pertinent facts when you call or visit.

All Parts listed may be ordered from any Sears Service Center and

by calling 1-800-366-PART (1-800-366-7278).

If the parts you need are not stocked locally, your order will be

electronically transmitted to a Sears Repair Parts Distribution Center

for handling.

The model number of the water heater will be found on the model

rating plate located near the access panel.

WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE

FOLLOWING INFORMATION:

• Model Number • Part Number

• Serial Number • Part Description

THIS IS A REPAIR PARTS LIST, NOT A PACKING LIST.

KENMORE POWER MISERTM 6

ELECTRIC WATER HEATERS

NOTE:A

UPPER ELEMENT: These water heaters are equipped with 3800 watt

elements.

LOWER ELEMENT: These water heaters are equipped with factory installed

convertible elements, which can be operated at 3800 watts or 5500 watts.

Convertible elements are not offered as replacement parts.

ELEMENT ORDERING INFORMATION: If a replacement 3800 watt, 240

volt element is needed, order part no. 9000049 replacement element. If, at

the time of installation, the water heater was converted to operate at 5500

watts, order part no. 9000396 replacement element. (See model rating plate

“If Converted” box).

NOTE:B

These water heaters are equipped with a Roto-SwirlTM dip tube to retard a

build-up of dissolved solids.

REPAIR PARTS LIST

1

5

8

11

12

13

14

9

16 18

7

2

3

4

8

15

17

19

20

21

22

23

66

Key Model No.

No. Part Description 153.326662 153.326663 153.326762 153.326763

1 Buss Bar Kit 9001591 9001591 9001591 9001591

2 Drain Valve 9001588 9001588 9001588 9001588

3 Drain Valve Washer (17/32”x13/64”x1/8” thick)** 9001584 9001584 9001584 9001584

4 Element Gasket 9000308 9000308 9000308 9000308

5 Element Gasket 9000308 9000308 9000308 9000308

6 Heat Trap Nipple 9003921 9003921 9003719 9003719

7 Lower Access Panel 9003900 9003900 9003900 9003900

8 Lower Element (See NOTE “A” above) 3800 Watts 9000049 9000049 9000049 9000049

5500 Watts 9000396 9000396 9000396 9000396

9 Lower Thermostat w/Hi-Limit (3 wire lead models) †† - - - - - - - 9002300 - - - - - - - 9002300

10 Manual # 185796-003 185796-003 185796-003 185796-003

11 Model Rating Plate † 184227-000 184227-000 184227-000 184227-000

12 Primary Anode Rod 9003944 9003944 9003944 9003944

13 Roto-SwirlTM Dip Tube (See NOTE “B” above) 9003501 9003501 9003500 9003500

14 Temperature Pressure Relief Valve* 9002403 9002403 9002403 9002403

15 Terminal Cover - - - - - - - 9002438 - - - - - - - 9002438

16 Terminal Cover 9002438 9002438 9002438 9002438

17 Terminal Cover 9002276 - - - - - - - 9002276 - - - - - - -

18 Thermostat Bracket 9000309 9000309 9000309 9000309

19 Thermostat Bracket 9000309 9000309 9000309 9000309

20 Upper Access Panel 9003900 9003900 9003900 9003900

21 Upper Element (See NOTE “A” above) 9000049 9000049 9000049 9000049

22 Upper Thermostat w/Hi Limit 9002302 9002302 9002302 9002302

23 2 Pole Thermostat (Two wire lead models) †† 9002214 - - - - - - - 9002214 - - - - - - -

MODEL NUMBERS

153.326662 50 Gallon Medium

153.326663 50 Gallon Medium

153.326762 40 Gallon Medium

153.326763 40 Gallon Medum

* These parts are also available at most Sears retail stores. ** Also available at most hardware stores. † Replaced only on return of damaged

plate. †† Refer to Wiring Diagram section for verifi cation. #Not illustrated.

29

Now that you have purchased this water heater, should a need ever

exist for repair parts or service, simply contact any Sears Service

Center or call 1-800-4-MY-HOME® (1-800-469-4663). Be sure to

provide all pertinent facts when you call or visit.

All Parts listed may be ordered from any Sears Service Center and

by calling 1-800-366-PART (1-800-366-7278).

If the parts you need are not stocked locally, your order will be

electronically transmitted to a Sears Repair Parts Distribution Center

for handling.

The model number of the water heater will be found on the model

rating plate located near the access panel.

WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE

FOLLOWING INFORMATION:

• Model Number • Part Number

• Serial Number • Part Description

THIS IS A REPAIR PARTS LIST, NOT A PACKING LIST.

KENMORE POWER MISERTM 6

ELECTRIC WATER HEATERS

NOTE:A

UPPER ELEMENT: These water heaters are equipped with 3800 watt

elements.

LOWER ELEMENT: These water heaters are equipped with factory installed

convertible elements, which can be operated at 3800 watts or 5500 watts.

Convertible elements are not offered as replacement parts.

ELEMENT ORDERING INFORMATION: If a replacement 3800 watt, 240

volt element is needed, order part no. 9000049 replacement element. If, at

the time of installation, the water heater was converted to operate at 5500

watts, order part no. 9000396 replacement element. (See model rating plate “If

Converted” box).

NOTE:B

These water heaters are equipped with a Roto-SwirlTM dip tube to retard a

build-up of dissolved solids.

REPAIR PARTS LIST

Key Model No.

No. Part Description 153.326862 153.326863

1 Buss Bar Kit 9001591 9001591

2 Drain Valve 9001588 9001588

3 Drain Valve Washer (17/32”x13/64”x1/8” thick)** 9001584 9001584

4 Element Gasket 9000308 9000308

5 Element Gasket 9000308 9000308

6 Heat Trap Nipple 9003921 9003921

7 Lower Access Panel 9003900 9003900

8 Lower Element (See NOTE “A” above) 9000049 9000049

9000396 9000396

9 Lower Thermostat w/Hi-Limit (3 wire lead models) †† - - - - - - - 9002300

10 Manual # 185796-003 185796-003

11 Model Rating Plate † 184227-000 184227-000

12 Primary Anode Rod 9003944 9003944

13 Roto-SwirlTM Dip Tube (See NOTE “B” above) 9003926 9003926

14 Temperature Pressure Relief Valve* 9002403 9002403

15 Terminal Cover - - - - - - - 9002438

16 Terminal Cover 9002438 9002438

17 Terminal Cover 9002276 - - - - - - -

18 Thermostat Bracket 9000309 9000309

19 Thermostat Bracket 9000309 9000309

20 Upper Access Panel 9003900 9003900

21 Upper Element (See NOTE “A” above) 9000049 9000049

22 Upper Thermostat w/Hi Limit 9002302 9002302

23 2 Pole Thermostat (Two wire lead models) †† 9002214 - - - - - - -

* These parts are also available at most Sears retail stores. ** Also available at most hardware stores. †† Refer to Wiring Diagram section for

verifi cation. #Not illustrated.

MODEL NUMBERS

153.326862 50 Gallon Short

153.326863 50 Gallon Short

1

5

8

11

12

13

14

9

16 18

7

2

3

4

8

15

17

19

20

21

22

23

66

30

NOTES

31

NOTES

32

6 - YEAR LIMITED WARRANTY ON WATER HEATER

For six years from the date of purchase, if this water heater is installed and operated in a single-family home in accordance

with the owner’s manual instructions and all local applicable plumbing codes, Sears will:

1. Supply free water heater parts for those that are defective in material or workmanship.

2. Supply a free water heater for one that develops a leak.

For the second through sixth year from the purchase date, you must pay the labor cost for installation of parts or water

heater.

For commercial, institutional, industrial or residential use by two or more families, the above limited warranty is only for

two years. During the second year you must pay the labor cost for parts or water heater installation.

1-YEAR EXCLUSIVE KENMORE LABOR WARRANTY

For the fi rst year from the date of purchase, Sears will, free of charge, supply and install new water heater parts for

defective ones or a new water heater for one that develops a leak.

WARRANTY SERVICE

To obtain warranty service, call 1-800-4-MY-HOME® (1-800-469-4663).

This warranty applies only while this product is in use in the United States.

This warranty gives you specifi c legal rights, and you may also have other rights which vary from state to state.

SEARS, ROEBUCK AND CO., Dept.817WA, Hoffman Estates, IL 60179

The model number of your water heater is found on the model rating plate on the front of the water heater.

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A

The price of your water heater does not include a free checkup service call. On water heater installations arranged by Sears,

Sears warrants the installation.

A charge will be made on service calls due to poor or incomplete installation. These include:

a. Adjusting thermostat b. Condensation c. Leaks in pipes or fi ttings

MASTER PROTECTION AGREEMENTS

Congratulations on making a smart purchase. Your new Kenmore®

product is designed and manufactured for years of dependable op-

eration. But like all products, it may require preventive maintenance

or repair from time to time. That’s when having a Master Protection

Agreement can save you money and aggravation.

The Master Protection Agreement also helps extend the life of your

new product. Here’s what the Agreement* includes:

• Parts and labor needed to help keep products operating properly

under normal use, not just defects. Our coverage goes well

beyond the product warranty. No deductibles, no functional

failure excluded from coverage— real protection.

• Expert service by a force of more than 10,000 authorized Sears

service technicians, which means someone you can trust will

be working on your product.

• Unlimited service calls and nationwide service, as often as

you want us, whenever you want us.

• “No-lemon” guarantee – replacement of your covered product if

four or more product failures occur within twelve months.

• Product replacement if your covered product can’t be fixed.

• Annual Preventive Maintenance Check at your request – no

extra charge.

• Fast help by phone – we call it Rapid Resolution – phone sup-

port from a Sears representative on all products. Think of us as

a “talking owner’s manual.”

• Power surge protection against electrical damage due to power

fluctuations.

• $250 Food Loss Protection annually for any food spoilage that

is the result of mechanical failure of any covered refrigerator or

freezer.

• Rental reimbursement if repair of your covered product takes

longer than promised.

• 10% discount off the regular price of any non-covered repair

service and related installed parts.

Once you purchase the Agreement, a simple phone call is all that it

takes for you to schedule service. You can call anytime day or night,

or schedule a service appointment online.

The Master Protection Agreement is a risk free purchase. If you cancel

for any reason during the product warranty period, we will provide a

full refund. Or, a prorated refund anytime after the product warranty

period expires. Purchase your Master Protection Agreement today!

Some limitations and exclusions apply. For prices and additional

information in the U.S.A. call 1-800-827-6655.

* Coverage in Canada varies on some items. For full details, call

Sears Canada at 1-800-361-6665.

SEARS INSTALLATION SERVICE

For Sears professional installation of home appliances, garage door

openers, water heaters, and other major home items, in the U.S.A.

or Canada call 1-800-4-MY-HOME®.

For in-home major brand repair service

Call 24 hours a day, 7 days a week (U.S.A. and Canada)

1-800-4-MY-HOME®

(1-800-469-4663)

www.sears.com