Kenmore 153326564 185796 003 PRESS READY User Manual WATER HEATER Manuals And Guides 1608273L

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Owner’s Manual

POWER MISER™ 6
ELECTRIC
WATER HEATER
FOR POTABLE WATER HEATING ONLY.
NOT SUITABLE FOR SPACE HEATING.
MODEL NO.
153.326362
153.326363
153.326462
153.326463
153.326564
153.326565
153.326662
153.326663
153.326762
153.326763
153.326862
153.326863

30 Gal.
30 Gal.
40 Gal.
40 Gal.
55 Gal.
55 Gal.
50 Gal. Medium
50 Gal. Medium
40 Gal. Medium
40 Gal. Medium
50 Gal. Short
50 Gal. Short

• Safety Instructions
• Installation
• Operation
• Care and Maintenance
• Troubleshooting
• Parts List

LOW LEAD
CONTENT

Certification applies to all residential electric water heaters with
capacities of 20 to 120 Gallons. Input rating of 12kW or less.

SAVE THIS MANUAL FOR FUTURE REFERENCE.

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A
PRINTED 1112

www.sears.com
1

185796-003

SAFE INSTALLATION, USE AND SERVICE

Your safety and the safety of others is extremely important in the installation, use and servicing of this water heater.
Many safety-related messages and instructions have been provided in this manual and on your own water heater to warn
you and others of a potential injury hazard. Read and obey all safety messages and instructions throughout this manual.
It is very important that the meaning of each safety message is understood by you and others who install, use or service
this water heater.

This is the safety alert symbol. It is used to alert you
to potential personal injury hazards. Obey all safety
messages that follow this symbol to avoid possible
injury or death.

DANGER

DANGER indicates an imminently hazardous
situation which, if not avoided, will result in
death or injury.

WARNING

WA R N I N G i n d i c a t e s a p o t e n t i a l l y
hazardous situation which, if not avoided,
could result in death or injury.

CAUTION
CAUTION

CAUTION indicates a potentially hazardous
situation which, if not avoided, could
result in minor or moderate injury.
CAUTION used without the safety alert
symbol indicates a potentially hazardous
situation which, if not avoided, could
result in property damage.

All safety messages will generally tell you about the type of hazard, what can happen if you do not follow the safety message
and how to avoid the risk of injury.
The California Safe Drinking Water and Toxic Enforcement Act requires the Governor of California to publish a list of substances
known to the State of California to cause cancer, birth defects, or other reproductive harm, and requires businesses to warn
of potential exposure to such substances.
WARNING: This product contains a chemical known to the State of California to cause cancer, birth defects, or other
reproductive harm. This appliance can cause low level exposure to some of the substances listed in the act.

IMPORTANT DEFINITIONS
• Sears Service Center: The Sears Service Center has the ability equivalent to a licensed tradesman in the fields of plumbing and
electrical work including a thorough understanding of the requirements of the National Electrical Code as it relates to the installation
of electric water heaters. The Sears Service Center also has a thorough understanding of this instruction manual, and is able to
perform repairs strictly in accordance with the service guidelines provided by the manufacturer.

GENERAL SAFETY

TABLE OF CONTENTS
SAFE INSTALLATION, USE AND SERVICE....................................................................................................................................... 2
GENERAL SAFETY............................................................................................................................................................................. 3
TABLE OF CONTENTS....................................................................................................................................................................... 4
INTRODUCTION ................................................................................................................................................................................. 5
PRODUCT SPECIFICATIONS ............................................................................................................................................................ 5
MATERIALS AND BASIC TOOLS NEEDED ....................................................................................................................................... 6
Materials Needed.......................................................................................................................................................................... 6
Basic Tools.................................................................................................................................................................................... 6
Additional Tools Needed When Sweat Soldering ......................................................................................................................... 6
INSTALLATION INSTRUCTIONS .................................................................................................................................................. 7-16
Removing the Old Water Heater ................................................................................................................................................ 7,8
Facts to Consider About the Location ........................................................................................................................................... 8
Insulation Blankets........................................................................................................................................................................ 8
Facts to Consider About the Convertible Lower Element .......................................................................................................... 8,9
Water Piping ............................................................................................................................................................................ 9,10
T & P Valve and Pipe Insulation.................................................................................................................................................. 10
Temperature-Pressure Relief Valve ........................................................................................................................................10,11
Filling the Water Heater .............................................................................................................................................................. 12
Converting the Lower Element .............................................................................................................................................. 12-14
Wiring .................................................................................................................................................................................... 14,15
Wiring Diagrams ......................................................................................................................................................................... 16
SERVICE AND ADJUSTMENT .................................................................................................................................................... 17-22
Temperature Regulation ............................................................................................................................................................. 17
Thermostats ................................................................................................................................................................................ 17
Temperature Settings.................................................................................................................................................................. 17
Upper and Lower Thermostat Adjustments ........................................................................................................................... 17,18
Anode Rod Inspection ................................................................................................................................................................ 18
Temperature-Pressure Relief Valve Operation ........................................................................................................................... 18
Draining and Flushing ............................................................................................................................................................ 18,19
Thermostat Removal/Replacement ............................................................................................................................................ 19
Element Cleaning/Replacement ............................................................................................................................................ 19-22
Drain Valve Washer Replacement .............................................................................................................................................. 22
Service ........................................................................................................................................................................................ 22
TROUBLESHOOTING GUIDE ..................................................................................................................................................... 23-25
Start Up Conditions ................................................................................................................................................................... 23
Thermal Expansion ............................................................................................................................................................. 23
Strange Sounds .................................................................................................................................................................. 23
Operational Conditions .......................................................................................................................................................... 23-25
Smelly Water................................................................................................................................................................... 23,24
“Air” in Hot Water Faucets .................................................................................................................................................. 24
Rumbling Noise ................................................................................................................................................................... 24
High Temperature Shut Off System ..................................................................................................................................... 24
Not Enough or No Hot Water .......................................................................................................................................... 24,25
Water Is Too Hot .................................................................................................................................................................. 25
Leakage Checkpoints ................................................................................................................................................................. 26
REPAIR PARTS LIST ................................................................................................................................................................... 27-29
NOTES ......................................................................................................................................................................................... 30,31
WARRANTY ...................................................................................................................................................................................... 32

INTRODUCTION
Thank You for purchasing a Sears water heater. Properly
installed and maintained, it should give you years of trouble free
service. It is strongly suggested that this new water heater be
professionally installed, contact the local Sears Service Center or
any Sears store. They will arrange for prompt, quality installation
by Sears authorized contractors.

• The installation must conform with the instructions in this
manual; electric company rules; and Local Codes, or in
the absence of Local Codes, with the current edition of the
NEC - National Electrical Code, NFPA 70. This publication
is available from your local government or public library or
electric company or by writing Underwriters Laboratories Inc.,
333 Pfingsten Road, Northbrook, IL 60062.

Abbreviations Found In This Instruction Manual:

• If after reading this manual you have any questions or do not
understand any portion of the instructions, call Sears Service
Center.

UL – Underwriters Laboratories Inc.
NEC – National Electrical Code
ANSI – American National Standards Institute
AHRI - Air Conditioning, Heating and Refrigeration Institute

• Carefully plan the place where you are going to put the water
heater. Correct electrical wiring and connections are very
important in preventing death from possible electrical shock
and fires.

• Read the General Safety section, page 3 of this manual first
and then the entire manual carefully. If you don’t follow the
safety rules, the water heater will not operate properly. It
could cause DEATH, SERIOUS BODILY INJURY AND/OR
PROPERTY DAMAGE.

Examine the location to ensure the water heater complies with
the Facts to Consider About the Location section.
For California installation, this water heater must be braced,
anchored, or strapped to avoid falling or moving during an
earthquake. See instructions for correct installation procedures.
Instructions may be obtained from California’s Office of
the State Architect, 1102 Q Street, Suite 5100, Sacramento,
CA 95811. Instructions can also be downloaded to your computer
at www.dsa.dgs.ca.gov/Pubs.

This manual contains instructions for the installation,
operation, and maintenance of this electric water heater. It
also contains warnings throughout the manual that you must
read and be aware of. All warnings and all instructions are
essential to the proper operation of the water heater and your
safety. Since we cannot put everything on the first few pages,
READ THIS ENTIRE MANUAL BEFORE ATTEMPTING TO
INSTALL OR OPERATE THE WATER HEATER.

Massachusetts Code requires this water heater to be installed
in accordance with Massachusetts 248-CMR 2.00; State
Plumbing Code and 248-CMR 5.00. In the Commonwealth of
Massachusetts, this product must be installed by a licensed
plumber or gasfitter.

PRODUCT SPECIFICATIONS

MODEL
NUMBER
153.326362
153.326363
153.326462
153.326463
153.326564
153.326565
153.326662
153.326663
153.326762
153.326763
153.326862
153.326863

TANK
CAPACITY
IN GALLONS
30
30
30
40
40
40
55
55
50
50
50
40
40
40
47
50
47

ELEMENT
WATTAGE
RECOVERY RATE
@ 240 VOLTS
GALS.PER HOUR
HEIGHT
@900F Rise
UPPER
LOWER
46.5
(1181)
17.3
3800
3800
46.5 (1181)
46.5 (1181)
25.0
3800
5500
59.5
(1511)
17.3
3800
3800
59.5 (1511)
59.5 (1511)
25.0
3800
5500
60.25 (1530)
(1530)
17.3
3800
3800
60.25
20.5 (521)
25.0
3800
5500
49.0 (1245)
(1245)
17.3
3800
3800
49.0
49.0 (1245)
25.0
3800
5500
44.0
(1118)
17.3
3800
3800
44.0 (1118)
20.5 (521
25.0
3800
5500
34.0 (864)
(864)
17.3
3800
3800
34.0
34.0 (864)
25.0
3800
5500

DIMENSIONS
IN INCHES (mm)
DIA.
18.0
(457)
18.0 (457)
18.0 (457)
18.0 (457)
(457)
18.0
18.0 (457)
20.5 (508)
(521)
20.0
23.0 (584)
(584)
23.0
23.0 (584)
20.5 (521)
(521)
20.5
26.5 (673)
(673)
26.5
26.5 (673)

MINIMUM
WIRE SIZE*
(GAUGE)
12
10
12
10
12
10
12
10
12
10
12
10

MAXIMUM FUSE
OR CIRCUIT
BREAKER
SIZE (AMPS)
20
30
20
30
20
30
20
30
20
30
20
30

* Wiring size based on standard 60°C copper wire. If distance from fuse box to water heater is more than 90 feet, refer to your local
electrical code.

MATERIALS AND BASIC TOOLS NEEDED
Materials Needed
To simplify the installation Sears has available the installation parts shown below. You may or may not need all of these materials,
depending on your type of installation.

E X PA N S I O N TA N K S F O R T H E R M A L
EXPANSION CONDITIONS AVAILABLE IN
2 GALLONS , AND 5 GALLONS CAPACITY
THROUGH LOCAL SEARS STORE OR
SERVICE CENTER.
WATER HEATER INSTALLATION KIT WITH
FLEXIBLE CONNECTORS FOR 3/4” OR 1/2”
THREADED OR COPPER PLUMBING.

Basic Tools

METAL DRAIN PANS AVAILABLE
IN 20” DIAMETER FOR WATER
HEATERS HAVING A DIAMETER
18” OR LESS, 24” DIAMETER
FOR WATER HEATERS HAVING
A DIAMETER 22” OR LESS AND
AVAILABLE IN 28” DIAMETER
FOR WATER HEATERS HAVING A
DIAMETER 26” OR LESS.

Additional Tools Needed When Sweat
Soldering

You may or may not need all of these tools, depending on your
type of installation. These tools can be purchased at your local
Sears store.

Tubing Cutters or Hacksaw
Propane Torch
Soft Solder
Solder Flux
Emery Cloth
Wire Brushes

Pipe Wrench (2)
Screwdriver
6 Foot Tape or Folding Rule
Garden Hose
Drill
Pipe Dope or Teflon Tape

TUBING CUTTER

DRILL

HACKSAW
SLOT-HEAD SCREWDRIVER
ROLL OF TEFLON TAPE (USE ON
WATER CONNECTIONS)

PHILLIPS SCREWDRIVER

ROLL OF
EMERY CLOTH
PIPE DOPE (SQUEEZE TUBE)
USE FOR WATER CONNECTIONS

ROLL OF
LEAD-FREE
SOFT SOLDER

3/4” (19 mm) WIRE BRUSH

GARDEN HOSE

6 FOOT TAPE

PROPANE
TORCH

PIPE WRENCH

1/2” (13 mm) WIRE BRUSH

SOLDER
FLUX

INSTALLATION INSTRUCTIONS
Removing the Old Water Heater

The water passing out of the drain valve may be extremely hot.
To avoid being scalded, make sure all connections are tight and
that the water flow is directed away from any person.
4. Check again to make sure the electrical supply is turned
“OFF” to the water heater. Then unplug the water heater
(cord set) or disconnect the electrical supply connection from
the water heater junction box.

FIGURE 4.

5a. If you have copper piping to the water heater, the two
copper water pipes can be cut with a hacksaw approximately
four inches away from where they connect to the water heater.
This will avoid cutting off the pipes too short. Additional cuts
can be made later if necessary. Disconnect the temperaturepressure relief valve drain line. When the water heater is
drained, disconnect the hose from the drain valve. Close the
drain valve. The water heater is now completely disconnected
and ready to be removed.

1. Turn “OFF” electrical supply to the water heater.

FIGURE 1.

2. Open a nearby hot water faucet until the water is no longer hot.
When the water has cooled, turn “OFF” the water supply to the
water heater at the water shut-off valve or water meter.

FIGURE 2.

FIGURE 5a.

3. Attach a hose to the water heater drain valve and put the other
end in a floor drain or outdoors. Open the water drain valve.
Open a nearby hot water faucet which will relieve pressure
in the water heater and speed draining.

5b. If you have galvanized pipe to the water heater, loosen the
two galvanized pipes with a pipe wrench at the union in each
line. Also disconnect the piping remaining to the water heater.
These pieces should be saved since they may be needed
when reconnecting the new water heater. Disconnect the
temperature-pressure relief valve drain line. When the water
heater is drained, disconnect the hose from the drain valve.
Close the drain valve. The water heater is now completely
disconnected and ready to be removed.

FIGURE 3.

FIGURE 5b.
7

• Sensors mounted in the metal drain pan that turn off the
water supply to the entire home when water is detected in the
drain pan.
• Water supply shut-off devices that activate based on the water
pressure differential between the cold water and hot water pipes
connected to the water heater.

Mineral buildup or sediment may have accumulated in the
old water heater. This causes the water heater to be much
heavier than normal and this residue, if spilled out, could cause
staining.

Facts to Consider About the Location
You should carefully choose an indoor location for the new water
heater, because the placement is a very important consideration
for the safety of the occupants in the building and for the most
economical use of the appliance. This water heater is not
intended for outdoor installation.

INSTALLATION IN RESIDENTIAL GARAGES: The water heater
must be located and/or protected so it is not subject to physical
damage by a moving vehicle.
• The location selection must provide adequate clearances for
servicing and proper operation of the water heater.

Whether replacing an old water heater or putting the water
heater in a new location, the following critical points must be
observed.

Insulation Blankets
Insulation blankets are available to the general public for external
use on electric water heaters but are not necessary with this
product. The purpose of an insulation blanket is to reduce
the standby heat loss encountered with storage tank heaters.
Your water heater meets or exceeds the National Appliance
Energy Conversation Act standards with respect to insulation
and standby loss requirements, making an insulation blanket
unnecessary.

• The location selected should be indoors as close to and as
centralized with the water piping system as possible. This
water heater, as well as all water heaters, will eventually leak.
Do not install without adequate drainage provisions so water
flow will not cause damage.

Should you choose to apply an insulation blanket to this heater,
you should follow these instructions below. Failure to follow these
instructions can result in fire, serious personal injury, or death.
• Do not cover the temperature and pressure relief (T & P) valve
with an insulation blanket.
• Do not cover the instruction manual. Keep it on the side of
the water heater or nearby for future reference.

WATER HEATERS EVENTUALLY LEAK: Installation of the water
heater must be accomplished in such a manner that if the tank
or any connections should leak, the flow of water will not cause
damage to the structure. When such locations cannot be avoided,
a suitable metal drain pan should be installed under the water
heater. Drain pans are available at your local Sears stores. Such
drain pans must be piped to an adequate drain.

• Do obtain new warning and instruction labels for placement
on the blanket directly over the existing labels.

Facts to Consider About the
Convertible Lower Element

Water heater life depends upon water quality, water pressure
and the environment in which the water heater is installed. Water
heaters are sometimes installed in locations where leakage may
result in property damage, even with the use of a metal drain pan
piped to a drain. However, unanticipated damage can be reduced
or prevented by a leak detector or water shut-off device used
in conjunction with a piped metal drain pan. These devices are
available from some plumbing supply wholesalers and retailers,
and detect and react to leakage in various ways:

The Upper Element (if a double element model) is a conventional
3800 watt element which only operates at its rated wattage on
240 volts. (See rating plate on the water heater).
The Lower Element of the water heater can be converted from
operation at 3800 watts to 5500 watts on a 240 volt system.
Read and follow water heater warnings and instructions. If after
reading these instructions in this manual, you do not understand
any portion, call Sears Service Center.

• Sensors mounted in the metal drain pan that trigger an alarm or turn
off the incoming water to the water heater when leakage is detected.
8

HOTTER WATER CAN SCALD: Water heaters are intended
to produce hot water. Water heated to a temperature which
will satisfy clothes washing, dish washing, and other sanitizing
needs can scald and permanently injure you upon contact. Some
people are more likely to be permanently injured by hot water
than others. These include the elderly, children, the infirm, or
physically/mentally handicapped. If anyone using hot water in
your home fits into one of these groups or if there is a local code
or state law requiring a certain temperature water at the hot water
tap, then you must take special precautions. In addition to using
the lowest possible temperature setting that satisfies your hot
water needs, a means such as a mixing valve should be used at
the hot water taps used by these people or at the water heater.
Mixing valves are available at plumbing supply or hardware
stores. Follow manufacturers instructions for installation of the
valves. Before changing the factory setting on the thermostat,
read the Temperature Regulation section in this manual.
See Figure 7 (below) for mixing valve usage.

FIGURE 7.

Figure 8 shows the attachment of the water piping to the
water heater. The water heater is equipped with 3/4” water
connections.
If a water heater is installed in a closed water supply system; such
as one having a back-flow preventer, check valve, water meter
with a check valve, etc... in the cold water supply; means must
be provided to control thermal expansion. Contact the local utility
or Sears Service Center on how to control this situation.

FIGURE 6.

NOTE: Whether or not the element conversion is made the
model rating plate must be marked. Using a hard point ink pen,
check the appropriate block within the model rating plate, which
is located adjacent to the lower access panel.

NOTE: If using copper tubing, solder tubing to an adapter
before attaching the adapter to the water inlet connection.
Do not solder the water supply lines directly to the cold water
inlet. It will harm the dip tube and damage the tank.

Water Piping

valve. See Figure 9. Apply gentle pressure to the insulation
to ensure that it is fully seated on the T&P Relief Valve. Once
seated, secure the insulation with duct tape, electrical tape, or
equivalent. IMPORTANT: The insulation and tape must not
block the discharge opening or hinder access to the manual
relief lever (Figure 9). Ensure a discharge pipe is installed
into the T&P valve discharge opening per the instructions in
this manual.

NOTE: To protect against untimely corrosion of hot and cold
water fittings, it is strongly recommended that di-electric
unions or couplings be installed on this water heater when
connected to copper pipe.
1. Look at the top cover of the water heater. The hot water outlet
is marked hot. Put two or three turns of teflon tape around
the threaded end of the threaded-to-sweat coupling and
around both ends of the 3/4” threaded nipple. Using flexible
connectors, connect the hot water pipe to the hot water outlet
of the water heater.

4. Locate the hot water (outlet) & cold water (inlet) pipes to the
water heater.
5. Locate the slit running the length of a section of pipe
insulation.

2. Look at the top cover of the water heater. The cold water inlet
is marked cold. Put two or three turns of teflon tape around
the threaded end of the threaded-to-sweat coupling and
around both ends of the 3/4” threaded nipple. Using flexible
connectors, connect the cold water pipe to the cold water inlet
of the water heater.

6. Spread the slit open and slip the insulation over the cold
water (inlet) pipe. Apply gentle pressure along the length of
the insulation to ensure that it is fully seated around the pipe.
Also, ensure that the base of the insulation is flush with the
water heater. Once seated, secure the insulation with duct
tape, electrical tape, or equivalent.

NOTE: Your water heater is insulated to minimize heat
loss from the tank. Further reduction in heat loss can be
accomplished by insulating the hot water lines from the
water heater.

7. Repeat steps 5 and 6 for the hot water (outlet) pipe.
8. Add additional sections of pipe insulation as needed.
T&P Relief Valve Insulation

Manual Relief Lever

T&P Relief Valve
T&P Relief Valve
Drain Line
FIGURE 9.

Temperature-Pressure Relief Valve

FIGURE 8.

T & P Valve and Pipe Insulation
1. Locate the temperature and pressure relief valve on the water
heater (also known as a T&P relief valve). See Figure 9.

This heater is provided with a properly certified combination
temperature - pressure relief valve by the manufacturer.

2. Locate the slit running the length of the T&P relief valve
insulation.

The valve is certified by a nationally recognized testing laboratory
that maintains periodic inspection of production of listed

3. Spread the slit open and fit the insulation over the T&P relief
10

equipment of materials as meeting the requirements for Relief
Valves for Hot Water Supply Systems, ANSI Z21.22 • CSA 4.4,
and the code requirements of ASME.
If replaced, the valve must meet the requirements of local codes,
but not less than a combination temperature and pressure relief
valve certified as indicated in the above paragraph.
The valve must be marked with a maximum set pressure not to
exceed the marked hydrostatic working pressure of the water
heater (150 psi = 1,035 kPa) and a discharge capacity not less
than the water heater input rate as shown on the model rating
plate. (For electric heaters, watts x 3.412 equals Btu/hr input
rate)
For safe operation of the water heater, the relief valve must not
be removed from its designated opening nor plugged.
The temperature-pressure relief valve must be installed directly
into the fitting of the water heater designed for the relief valve.
Position the valve downward and provide tubing so that any
discharge will exit only within 6 inches (15.2 cm) above, or at any
distance below the structural floor. Be certain that no contact is
made with any live electrical part. The discharge opening must
not be blocked or reduced in size under any circumstances.
Excessive length, over 30 feet (9.14 m), or use of more than
four elbows can cause restriction and reduce the discharge
capacity of the valve.

The temperature-pressure relief valve must be manually operated
at least once a year. Caution should be taken to ensure that
(1) no one is in front of or around the outlet of the temperaturepressure relief valve discharge line, and (2) the water manually
discharged will not cause any bodily injury or property damage
because the water may be extremely hot.
If after manually operating the valve, it fails to completely reset
and continues to release water, immediately close the cold water
inlet to the water heater, follow the draining instructions, and
replace the temperature-pressure relief valve with a new one.

No valve or other obstruction is to be placed between the relief
valve and the tank. Do not connect tubing directly to discharge
drain unless a 6 inch (153 mm) air gap is provided. To prevent
bodily injury, hazard to life, or property damage, the relief
valve must be allowed to discharge water in quantities should
circumstances demand. If the discharge pipe is not connected
to a drain or other suitable means, the water flow may cause
property damage.
The Discharge Pipe:
• Shall not be smaller in size than the outlet pipe size of the
valve, or have any reducing couplings or other restrictions.
• Shall not be plugged or blocked.
• Shall be of material listed for hot water distribution.
• Shall be installed so as to allow complete drainage of both the
temperature-pressure relief valve, and the discharge pipe.

FIGURE 10.

• Shall terminate a maximum of six inches (15.2 cm) above a
floor drain or external to the building. In cold climates, it is
recommended that the discharge pipe be terminated at an
adequate drain inside the building.
• Shall not have any valve between the relief valve and tank.
11

Filling the Water Heater

Before making the conversion to 5500 watts, make sure that the
(1) power supply is 240 volts, (2) the wiring is 10 gauge AWG
@ Type TW, 60°C or equivalent, and (3) the circuit breakers
or fusing are capable of 30 amp loading. Also, the installation
must conform with this manual, local codes and electric utility
rules. Failure to comply can result in DEATH, SERIOUS BODILY
INJURY, OR PROPERTY DAMAGE.
NOTE: Whether or not the element conversion is made the
model rating plate must be marked. Using a hard point ink pen,
check the appropriate block within the model rating plate, which
is located adjacent to the lower access panel.

Never use this water heater unless it is completely full of water.
To prevent damage to the tank and heating element, the tank
must be filled with water. Water must flow from the hot water
faucet before turning “ON” power.
To fill the water heater with water:
1. Close the water heater drain valve by turning the handle to
the right (clockwise). The drain valve is located on the lower
front of the water heater.
2. Open the cold water supply valve to the water heater.
NOTE: The cold water supply valve must be left open when
the water heater is in use.
3. To ensure complete filling of the tank, allow air to exit by
opening the nearest hot water faucet. Allow water to run until
a constant flow is obtained. This will let air out of the water
heater and the piping.

FIGURE 11.

Necessary element conversion parts are located in a small bag
contained within the electrical junction box on top of the water heater.

4. Check all new water piping for leaks. Repair as needed.

Converting the Lower Element
These instructions only cover the conversion of the convertible
element, read this entire manual before attempting to install
or operate the water heater. The water heater is factory set to
operate at 3800 watts. The lower element can be converted to
operate at 5500 watts. Refer to Facts to Consider About the
Convertible Lower Element section.

FIGURE 12.

The Upper Element, (if double element model) is a conventional
3800 watt element which only operates at its rated wattage on
240 volts. (See rating plate on the water heater.)

Before beginning the conversion turn “OFF” electric power
supply to the water heater.

The lower Element of the water heater can be converted from
operation at 3800 watts to 5500 watts on a 240 volt system.
If after reading these instructions and this manual, if you do not
understand any portion call Sears Service Center.
FIGURE 13.

The convertible element is located behind the lower access
panel of the water heater. Remove the screw securing the
access panel, and remove panel.

FIGURE 14.
12

Fold the insulation back to expose the terminal cover.

The wire removed from terminal 2 has a looped end. It must
remain looped and now be placed (as shown) on top of the
buss bar, over the opening of terminal 2, and secured using
the remaining screw.

FIGURE 19.

FIGURE 15.

Tighten terminals 2 and 3 to ensure proper electrical
connection.

Lower Element: Lift out the tab as shown to unclip the
terminal cover from the thermostat. The terminal cover can
now be removed from the thermostat.

Failure to tighten terminal screws can cause a fire which can result in
DEATH, SERIOUS BODILY INJURY, OR PROPERTY DAMAGE.
9.

Replace terminal cover on thermostat making sure that the
locking tabs on the terminal cover are in place.

FIGURE 16.

Remove the screws from terminal 2 of the element, and
move the looped end of the wire aside.

Make sure the thermostat is flush against the tank, the terminal
cover is in place, and the insulation is replaced. Failure to
do so can result in DEATH, SERIOUS BODILY INJURY, OR
PROPERTY DAMAGE.

FIGURE 17.

The buss bar is labeled 5500 W. Place the buss bar over
terminals 2 and 3 with the 5500 W visible. Install the extra
screw provided into terminal 3.

10. Replace the insulation so that it completely covers the
thermostat and element.

FIGURE 20.

FIGURE 18.
13

11. Replace the access panel.

FIGURE 21.

12. Complete wiring to the water heater, or if completed, turn
“ON” electric power to the water heater after filling the tank
with water.
If wiring from your fuse box or circuit breaker box was aluminum
for your old water heater, replace it with copper wire. If you wish
to reuse the existing aluminum wire, have the connection at the
water heater made by a competent electrician. Contact your
Sears salesperson to arrange for a professional electrician.
1. Provide a way to easily shut off the electric power when
working on the water heater. This could be with a circuit
breaker or fuse block in the entrance box or a separate
disconnect switch.
FIGURE 22.

2. Install and connect a circuit directly from the main fuse or
circuit breaker box. This circuit must be the right size and
have its own fuse or circuit breaker. Refer to the chart in the
Product Specifications section for the correct size wire and
fuse or circuit breaker.
3. If metal conduit is used for the grounding conductor:

The grounding electrode conductor shall be of copper,
aluminum, or copperclad aluminum. The material
shall be of one continuous length without a splice or
joint.

Rigid metal conduit, intermediate metal conduit, or
electrical metallic tubing may be used for the grounding
means if conduit or tubing is terminated in fittings
approved for grounding.

Flexible metal conduit or flexible metallic tubing
shall be permitted for grounding if all the following
conditions are met:

•

The length in any ground return path does not
exceed 6 feet (1.82 m).

•

The circuit conductors contained therein are protected
by overcurrent devices rated at 20 amperes or less.

•

The conduit or tubing is terminated in fittings approved
for grounding.

Wiring
You must provide all wiring of the proper size outside of the
water heater. You must obey local codes and electric company
requirements when you install this wiring.
If you are not familiar with electric codes and practices, or if you
have any doubt, even the slightest doubt, in your ability to connect
the wiring to this water heater, obtain the service of a competent
electrician. Contact your Sears salesperson to arrange for a
professional electrician.
WATER HEATERS EQUIPPED FOR ONE VOLTAGE ONLY:
This water heater is equipped for one type voltage only. Check
the rating plate near the bottom access panel for the correct
voltage. DO NOT use this water heater with any voltage other
than the one shown on the model rating plate. Failure to use the
correct voltage can cause problems which can result in DEATH,
SERIOUS BODILY INJURY, OR PROPERTY DAMAGE. If you
have any questions or doubts consult your electric company.

For complete grounding details and all allowable exceptions,
refer to the current edition of the NEC - National Electrical Code
NFPA 70.
4. A standard 1/2” conduit opening has been made in the water
heater junction box for the conduit connection.
14

6. Use wire nuts and connect the power supply wiring to the
wires inside the water heater’s junction box.

5. Wiring Diagrams (see Wiring Diagrams section) have been
supplied showing the two most common types of connections
between the water heater and the power supply. You can
easily see which type connection you have by removing the
junction box cover on top of the water heater.
•

•

7. The water heater must be electrically “grounded” by the
installer. A green ground screw has been provided on the
water heater’s junction box. Connect ground wire to this
location.

Two Wire Connection Diagrams: is the most common
requiring you to simply connect red to red, black to
black, and the ground wire to the green ground screw
in the junction box of the water heater.

8. Replace the wiring junction cover using the screw provided.

Three Wire Connection Diagram: is used when you
are connecting the water heater to a power supply
that has a “Time Clock” or “Off Peak” meter. To make
these connections refer to block 1 or 2 in this wiring
diagram for the type of system you have.

NOTE: If you have purchased a three wire connection water
heater but you are not on a “Time Clock” or “Off Peak” meter
and have a standard two wire connection power supply,
simply follow the connection diagram in block 3 of the three
wire connection diagram.

FIGURE 23.

Wiring Diagrams
STANDARD WIRING FOR 2 WIRE LEAD WATER HEATERS
NON-SIMULTANEOUS OPERATION 240 VOLT DOUBLE ELEMENT

FIGURE 24.

WIRING FOR 3 WIRE LEAD WATER HEATERS NON-SIMULTANEOUS OPERATION 240 VOLT DOUBLE ELEMENT
*NOTE: Some lower Hi-Temp Limit Switches
may have 4 terminals. Use only the
2 terminals on left.

FIGURE 25.
16

SERVICE AND ADJUSTMENT
Temperature Regulation

The lower thermostat is factory set at a position which
approximates 120°F (49°C), and is adjustable if a different water
temperature is desired. Read all warnings in this manual and on
the water heating before proceeding.

HOTTER WATER CAN SCALD: Water heaters are intended
to produce hot water. Water heated to a temperature which
will satisfy clothes washing, dish washing, and other sanitizing
needs can scald and permanently injure you upon contact. Some
people are more likely to be permanently injured by hot water
than others. These include the elderly, children, the infirm, or
physically/mentally handicapped. If anyone using hot water in
your home fits into one of these groups or if there is a local code
or state law requiring a certain temperature water at the hot water
tap, then you must take special precautions. In addition to using
the lowest possible temperature setting that satisfies your hot
water needs, some type of tempering device, such as a mixing
valve, should be used at the hot water taps used by these people
or at the water heater. Mixing valves are available at plumbing
supply or hardware stores. Follow manufacturers instructions for
installation of the valves, Before changing the factory setting of
the thermostat see Temperature Settings table at right.

FIGURE 27.

Temperature Settings
NOTE: Water temperature range of 120°—140°F (49°-60°C)
recommended by most dishwasher manufacturers.
TABLE 1: WATER TEMPERATURES

Never allow small children to use a hot water tap, or to draw
their own bath water. Never leave a child or handicapped person
unattended in a bathtub or shower.

Thermostats

Water
Temperature
°F

Time for 1st
Degree Burn
(Less Severe Burns)

110

(normal shower temp.)

116

(pain threshold)

Time for Permanent Burns
2nd & 3rd Degree
(Most Severe Burns)

116

35 minutes

122

1 minute

45 minutes
5 minutes

131

5 seconds

25 seconds

140

2 seconds

5 seconds

149

1 second

2 seconds

154

instantaneous

1 second

(U.S. Government Memorandum, C.P.S.C., Peter L. Armstrong, Sept. 15,1978)

The thermostats of this water heater have been factory set at
a position which approximates 120°F (49°C), to reduce the risk
of scald injury.

Upper and Lower Thermostat Adjustments
(Refer to thermostat illustrations under Thermostats section)

The upper thermostat is factory set at a position which
approximates 120°F (49°C), and is adjustable if a different water
temperature is desired. Read all warnings in this manual and on
the water heating before proceeding.

NOTE: It is not necessary to adjust the upper thermostat.
However, if it is adjusted above the factory set point of 120°F
(49°C), it is recommended that it not be set higher than the lower
thermostat setting.

FIGURE 26.
17

intact. Replacement of a depleted anode rod can extend the
life of your water heater. Inspection should be conducted by
calling Sears Service Center. At a minimum the anode(s)
should be checked annually after the warranty period.

The upper and lower thermostats are adjustable if a different water
temperature is desired. Read all warnings in the TemperatureRegulation section before proceeding.
1. Turn “OFF” the electric power to the water heater at the
junction box.

Temperature-Pressure Relief Valve Operation
The temperature-pressure relief valve must be manually operated
at least once a year.

2. Take off the upper and/or lower access panel(s), then fold the
insulation back to expose the thermostat.
3. The slotted adjustment (using a screwdriver) can be turned
clockwise (
) to increase the temperature setting or counter
clockwise (
) to decrease the temperature setting.
4. Replace the insulation and access panel.
5. Turn “ON” the power supply.

Anode Rod Inspection

FIGURE 28B.
If after manually operating the valve, it fails to completely reset
and continues to release water, immediately close the cold water
inlet to the water heater, follow the draining instructions, and
replace the temperature-pressure relief valve with a new one.
Failure to install and maintain a new properly listed temperaturepressure relief valve will release the manufacturer from any claim
which might result from excessive temperature or pressure.

The anode rod is used to protect the tank from corrosion.
Most hot water tanks are equipped with an anode rod. The
submerged rod sacrifices itself to protect the tank. Instead
of corroding the tank, water ions attack and eat away the
anode rod. This does not affect the water’s taste or color.
The rod must be maintained to keep the tank in operating
condition.

If the temperature-pressure relief valve on the appliance weeps
or discharges periodically, this may be due to thermal expansion.
Your water heater may have a check valve installed in the water
line or a water meter with a check valve. Consult your local
Sears Service Center for further information. Do not plug the
temperature-pressure relief valve.

Draining and Flushing

FIGURE 28A.
Anode deterioration depends on the water conductivity, not
necessarily water condition. A corroded or pitted anode rod
indicates high water conductivity and should be checked and/
or replaced more often than an anode rod that appears to be
18

The water heater should be drained if being shut down during
freezing temperatures. Also, periodic draining and cleaning of
sediment from the tank may be necessary.

1. Turn “OFF” the electrical power to the water heater at the
junction box.
2. Remove the access panel, then fold the insulation back to
expose the thermostat.
3. Lift out the tab as shown below to unclip the terminal cover
from the thermostat. The terminal cover can now be removed
from the thermostat.

1. Before beginning, turn “OFF” the electric power supply to the
water heater.
2. Open a nearby hot water faucet until the water is no longer hot.
3. Close the cold water inlet valve.
4. Connect a hose to the drain valve and terminate it to an
adequate drain or external to the building.
5. Open the water heater drain valve and allow all of the water
to drain from the tank. Flush the tank with water as needed
to remove sediment.
NOTE: If the water heater is going to be shut down and
drained for an extended period, the drain valve should be
left open with hose connected allowing water to terminate
to an adequate drain.

FIGURE 29.

6. Close the drain valve, refill the tank, and restart the heater as
directed in this manual.

4. Disconnect wires from the thermostat.
5. Remove the thermostat from behind the thermostat
bracket.
6. Place the new thermostat in the bracket making sure it fits
firmly against the tank.
7. Attach the wires to the new thermostat.

NOTE: Some of the terminals may require straight-in wiring
through an eye-opening. If wires are now looped, recut and
strip wire 3/8” to a straight length and insert.
8. Put plastic terminal cover back in place.

Thermostat Removal/Replacement

9. Replace the insulation to cover the thermostat.
10. Replace access panel, then turn the electric power on.

Element Cleaning/Replacement
NOTE: These instructions are written for element cleaning and
element replacement for the lower element. If it is necessary
to clean or replace the upper element, then repeat these
instructions.
To remove the element from your tank in order to clean or
replace it:
19

4. Remove the screw securing the access panel, then remove
the panel.

FIGURE 33.

1. Before beginning, turn “OFF” the electric power supply to
the water heater. After the power has been turned off, open
a nearby hot water faucet until the water is no longer hot.

5. Fold the insulation back to expose the thermostat.

FIGURE 30.

2. Turn off the water supply to the water heater at the water
Shut-off valve or water meter.

FIGURE 34.

6. Lift out the tab as shown to unclip the terminal cover from the
thermostat. The terminal cover can now be removed from
the thermostat.

FIGURE 31.

3. Attach a hose to the water heater drain valve and put the
other end in a floor drain or outdoors. Open the water heater
drain valve. Open a nearby hot water faucet which will relieve
pressure in the water heater and speed draining.

FIGURE 32.

FIGURE 35.

7. Disconnect the two wires on the element and unscrew the
old element from the tank.

The water passing out of the drain valve may be extremely hot.
To avoid being scalded, make sure all connections are tight and
that the water flow is directed away from any person.

FIGURE 36.
20

8. Clean the area around the element opening. Remove any
sediment from or around the element opening, inside the
tank.

9. If you are cleaning the element you have removed, do so by
scraping or soaking in vinegar or a de-liming solution.

14. Check element for water leaks. If leakage occurs, tighten
element or repeat steps 2 and 3, remove element and
reposition gasket. Then repeat steps 10 through 14.
15. Reconnect the two wires to the element and then check to
make sure the thermostat remains firmly against the surface
of the tank.

FIGURE 38.

16. Replace terminal cover on thermostat making sure that the
locking tabs on the terminal cover are in place.

Replacement elements must (1) be the same voltage and (2)
no greater wattage than listed on the model rating plate affixed
to the water heater.
10. A new gasket should be used in all cases to prevent a
possible water leak. (See Element Gasket in the Repair Parts
List Chart). Place the new element gasket on the thread side
of the cleaned or new element and screw into tank, securing
tightly using an element wrench.

FIGURE 37.

11. Close the water heater drain valve by turning the handle to
the right (clockwise). The drain valve is on the lower front of
the water heater.

FIGURE 39.

17. Replace the insulation so that it completely covers the
thermostat and element.

12. Open the cold water supply valve to the water heater.
NOTE: The cold water supply valve must be left open when the
water heater is in use.
13. To insure complete filling of the tank, allow air to exit by
opening the nearest hot water faucet. Allow water to run until
a constant flow is obtained. This will let air out of the water
heater and the piping.

FIGURE 40.
21

18. Replace access panel.

• Follow Draining instructions. See Draining section.

19. Turn “ON” electric power to water heater.

• Turning counter clockwise, remove the hex cap below the
screw handle.
• Remove the washer and put the new one in place.
• Screw the handle and cap assembly back into the drain valve
and retighten using a wrench. DO NOT OVER TIGHTEN.
• Follow Filling the Water Heater instructions in the Installation
Instructions section.
• Check for leaks.

FIGURE 41.

• Turn “ON” electric power to the water heater.

Drain Valve Washer Replacement

FIGURE 42.

Service
Before calling for repair service, read the Start Up Conditions
and Operational Conditions found in the Troubleshooting section
of this manual.

NOTE: For replacement, use a 17/32” x 13/64” x 1/8” thick
washer available at your nearest hardware store. For
ordering a replacement washer, refer to the Repair Parts
List section.

If a condition persists or you are uncertain about the operation
of the water heater, let a qualified person check it out.
Contact Sears Repair Services at 1-800-4-MY-HOME ®
(1-800-469-4663).

• Before beginning turn “OFF” the electrical power supply to
the water heater.

TROUBLESHOOTING
Start Up Conditions

NOTE: Expansion tanks are pre-charged with a 40 psi air
charge. If the inlet water pressure is higher than 40 psi, the
expansion tank’s air pressure must be adjusted to match
that pressure, but must not be higher than 80 psi.

THERMAL EXPANSION

As water is heated, it expands (thermal expansion). In a closed
system, the volume of water will grow. As the volume of water
grows, there will be a corresponding increase in water pressure
due to thermal expansion. Thermal expansion can cause
premature tank failure (leakage). This type of failure is not
covered under the limited warranty. Thermal expansion can also
cause intermittent temperature-pressure relief valve operation:
water discharged from the valve due to excessive pressure build
up. The temperature-pressure relief valve is not intended for the
constant relief of thermal expansion. This condition is not covered
under the limited warranty.
A properly-sized thermal expansion tank should be installed
on all closed systems to control the harmful effects of thermal
expansion. Thermal expansion tanks are available from Sears
stores and through the Sears Service Centers. Contact the local
plumbing inspector, water supplier and/or the Sears Service
Center regarding the installation of a thermal expansion tank.

Table 2: Thermal Expansion Tank Specifications

FIGURE 43.

Tank
Dimensions
Pipe
Model
Capacity
in Inches
Fitting
Number
In Gallons Diameter
Length
On Tank
153.331020
2
8 (203 mm) 12-3/4 (323 mm) 3/4” Male
153.331050

STRANGE SOUNDS
Possible noises due to expansion and contraction of some metal
parts during periods of heat-up and cool-down do not represent
harmful or dangerous conditions.

11 (279 mm) 14-3/4 (375 mm) 3/4” Male

Operational Conditions
Table 3: Expansion Tank Sizing Chart

Expansion
Tank
Capacity
Needed

Inlet*
Water
Pressure
40psi
50psi
60psi
70psi
80psi

SMELLY WATER

Water Heater Capacity (Gallons)
30
2
2
2
2
2

40
2
2
2
2
5

50
2
2
5
5
5

66
5
5
5
5
5

In each glass-lined water heater there is installed one anode
rod (see parts section) for corrosion protection of the tank.
Certain water conditions will cause a reaction between this rod
and the water. The most common complaint associated with the
anode rod is one of a “rotten egg smell.” This odor is derived
from hydrogen sulfide gas dissolved in the water. The smell is
the result of four factors which must all be present for the odor
to develop:

82
5
5
5
5
5

A. A concentration of sulfate in the supply water.
B. Little or no dissolved oxygen in the water.
C. A sulfate reducing bacteria within the water heater. (This
harmless bacteria is non-toxic to humans.)

*Highest recorded inlet water pressure in a 24 hour period or
regulated water pressure.
23

D. An excess of active hydrogen in the tank. This is caused by
corrosion protective action of the anode.
Smelly water may be eliminated or reduced in some water heater
models by replacing the anode rod (s) with one of less active
material, and then chlorinating the water heater tank and all hot
water lines. Contact the local Sears Service Center for further
information concerning an Anode Replacement Kit #9001453
and this Chlorination Treatment. Anode replacement and
chlorination of the tank are not covered by the water heater’s
limited warranty.
If the smelly water persists after the anode replacement and
chlorination treatment; then you should consider chlorinating or
aerating your water supply.

1. Before beginning, turn “OFF” electrical power supply to the
water heater.

Do not remove the anode leaving the tank unprotected. By
doing so, all warranty on the water heater tank is voided.
“AIR” IN HOT WATER FAUCETS

FIGURE 44.

2. Remove the screw securing the access panel, then remove
the panel.
3. Fold the insulation back to expose the thermostat.
4. Reset the high limit by pushing in the red button marked
“RESET”.

HYDROGEN GAS: Hydrogen gas can be produced in a hot
water system that has not been used for a long period of time
(generally two weeks or more). Hydrogen gas is extremely
flammable and explosive. To prevent the possibility of injury
under these conditions, we recommend the hot water faucet
be opened for several minutes at the kitchen sink before any
electrical appliances which are connected to the hot water
system are used (such as a dishwasher or washing machine).
If hydrogen gas is present, there will probably be an unusual
sound similar to air escaping through the pipe as the hot water
faucet is opened. There must be no smoking or open flame near
the faucet at the time it is open.
RUMBLING NOISE

FIGURE 45.

In some water areas, scale or mineral deposits will build up on
your heating elements. This buildup will cause a rumbling noise.
Follow Element Cleaning/Replacement instructions to clean and
replace the elements.

5. Replace the insulation so that it completely covers the
thermostat and element.
6. Replace the access panel.

HIGH TEMPERATURE SHUT OFF SYSTEM

7. Turn “ON” electric power to the water heater.

The water heater has a high limit shut off system with a reset
button located on the thermostat.

If the high limit must be reset again, call Sears Service Department
to find out why the high limit turned “OFF” the electric power

Follow the resetting instructions which refer to the high limit
behind the access panel.

NOT ENOUGH OR NO HOT WATER
1.

NOTE: If your water heater is connected to an “Off Peak” Clock,
and uses the “3 wire lead” wiring diagram in the Wiring Diagram
section, then the water heater will have a high limit on both the
upper and lower thermostats. Follow the instructions to reset the
high-limit behind the upper and lower access panels.
24

In a new installation, the water heater may not be properly
connected. Make sure the cold water supply valve is open.
Review and check piping installation. Make sure that the
cold water line is connected to the cold water inlet to the
water heater and the hot water line to the hot water outlet
on the water heater.

Make sure the electrical supply to your water heater is
“ON”.

Check for loose or blown fuses in your water heater
circuit.
Circuit breakers weaken with age and may not handle their
rated load and should be replaced.

system. See High Temperature Shut Off System in the
Troubleshooting section.
8.

During very cold weather, the incoming water will also be
colder and it will require a longer time to become heated.

The hot water usage may exceed the capacity of the water
heater. If so, wait for water heater to recover after abnormal
demand. Also examine pipes and faucets for possible water
leaks.

Make certain the disconnect switch, if used, is in the “ON”
position.

Check to see the electric service to your house has not
been interrupted. If this is the case, contact the electric
company.

10. If you can not determine the problem, then call the Sears
Service Department.

Is the thermostat set to the desired temperature? See
Temperature Regulation section.

WATER IS TOO HOT

If you had experienced very hot water and now no hot water,
the problem may be due to the high temperature shut off

Adjust the thermostat to a lower setting. See the Temperature
Regulation section.

6.
7.

LEAKAGE CHECKPOINTS
Never use this water heater unless it is completely full of water.
To prevent damage to the tank and heating element, the tank
must be filled with water. The water must flow from the hot water
faucet before turning “ON” power.
A. *Condensation may be seen on pipes in humid weather or
pipe connections may be leaking.
B. Small amounts of water from the temperature-pressure relief
valve may be due to thermal expansion or high water pressure
in your area.
C. *The temperature-pressure relief valve may be leaking at the
tank fitting.
D. *The element may be leaking at the tank fitting.

Turn electrical power “OFF”, remove access panel and insulation
cap with handle. If leaking around element, follow proper draining
instructions and remove element. Reposition or replace gasket
on element. Place element into opening and tighten securely.
Then follow Filling the Water Heater instructions in the Installation
Instructions section.
E. Water from drain valve may be due to the valve being opened
slightly

Read this manual first. Then before checking the water heater
make sure the electric supply has been turned “OFF”, and never
turn the electric supply “on” before the tank is completely full of
water.

F. *The drain valve may be leaking at the tank fitting.
G. Water in the water heater bottom or on the floor may be
from condensation, loose connections or the temperaturepressure relief valve. DO NOT replace the water heater until
a full inspection of all possible water sources is made and
necessary corrective steps taken.

Use this guide to check a “Leaking” water heater. Many suspected
“Leakers” are not leaking tanks. Often the source of the water
can be found and corrected.
If you are not thoroughly familiar with electric codes, the water
heater, and safety practices, contact your local Sears Service
Center to check the water heater.

Leakage from other appliances, water lines, or ground seepage
should also be checked.
* To check where threaded portion enters tank, insert
cotton swab between jacket opening and fitting. If
cotton is wet, follow Draining instructions in the Service
and Adjustment section and then remove fitting. Put
pipe dope or teflon tape on the threads and replace.
Then follow Filling the Water Heater instructions in the
Installation Instructions section.
26

REPAIR PARTS LIST
KENMORE POWER MISERTM 6
ELECTRIC WATER HEATERS

MODEL NUMBERS
153.326362
153.326363
153.326462
153.326463
153.326564
153.326565

30 Gallon
30 Gallon
40 Gallon
40 Gallon
55 Gallon
55 Gallon

NOTE:A
UPPER ELEMENT: These water heaters are equipped with 3800 watt
elements.
4

LOWER ELEMENT: These water heaters are equipped with factory installed
convertible elements, which can be operated at 3800 watts or 5500 watts.
Convertible elements are not offered as replacement parts.

19
23

ELEMENT ORDERING INFORMATION: If a replacement 3800 watt, 240
volt element is needed, order part no. 9000049 replacement element. If, at
the time of installation, the water heater was converted to operate at 5500
watts, order part no. 9000396 replacement element. (See model rating plate
“If Converted” box).

9
7

8
2

17
1

NOTE:B
These water heaters are equipped with a Roto-SwirlTM dip tube to retard a
build-up of dissolved solids.

Key
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23

Model No.
Part Description
153.326362 153.326363 153.326462 153.326463 153.326564 153.326565
Buss Bar Kit
9001591
9001591 9001591
9001591
9001591
9001591
Drain Valve
9001588
9001588 9001588
9001588
9001588
9001588
Drain Valve Washer (17/32”x13/64”x1/8” thick)**
9001584
9001584 9001584
9001584
9001584
9001584
Element Gasket
9000308
9000308 9000308
9000308
9000308
9000308
Element Gasket
9000308
9000308 9000308
9000308
9000308
9000308
Heat Trap Nipple
9003915
9003915 9003719
9003719
9003719
9003719
Lower Access Panel
9003900
9003900 9003900
9003900
9003900
9003900
Lower Element (See NOTE “A” above) 3800 Watts 9000049
9000049 9000049
9000049
9000049
9000049
5500 Watts 9000396
9000396 9000396
9000396
9000396
9000396
Lower Thermostat w/Hi-Limit (3 wire lead models) †† - - - - - - 9002300 - - - - - - 9002300
------9002300
Manual #
185796-003 185796-003185796-003 185796-003 185796-003 185796-003
Model Rating Plate †
184227-000 184227-000184227-000 184227-000 184227-000 184227-000
Primary Anode Rod
9003944
9003944 9003944
9003944
9003944
9003944
Roto-SwirlTM Dip Tube (See NOTE “B” above)
9003473
9003473 9003919
9003919
9003919
9003919
Temperature Pressure Relief Valve*
9002403
9002403 9002403
9002403
9002403
9002403
Terminal Cover
------9002438 - - - - - - 9002438
------9002438
Terminal Cover
9002438
9002438 9002438
9002438
9002438
9002438
Terminal Cover
9002276
- - - - - - - 9002276
------9002276
------Thermostat Bracket
9000309
9000309 9000309
9000309
9000309
9000309
Thermostat Bracket
9000309
9000309 9000309
9000309
9000309
9000309
Upper Access Panel
9003900
9003900 9003900
9003900
9003900
9003900
Upper Element (See NOTE “A” above)
9000049
9000049 9000049
9000049
9000049
9000049
Upper Thermostat w/Hi Limit
9002302
9002302 9002302
9002302
9002302
9002302
2 Pole Thermostat (Two wire lead models) ††
9002214
- - - - - - - 9002214
------9002214
-------

* These parts are also available at most Sears retail stores. ** Also available at most hardware stores. † Replaced only on return of damaged
plate. †† Refer to Wiring Diagram section for verification. #Not illustrated.

Now that you have purchased this water heater, should a need ever
exist for repair parts or service, simply contact any Sears Service
Center or call 1-800-4-MY-HOME® (1-800-469-4663). Be sure to
provide all pertinent facts when you call or visit.

The model number of the water heater will be found on the model
rating plate located near the access panel.

All Parts listed may be ordered from any Sears Service Center and
by calling 1-800-366-PART (1-800-366-7278).

•
•

If the parts you need are not stocked locally, your order will be
electronically transmitted to a Sears Repair Parts Distribution Center
for handling.

THIS IS A REPAIR PARTS LIST, NOT A PACKING LIST.

WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE
FOLLOWING INFORMATION:

Model Number • Part Number
Serial Number • Part Description

REPAIR PARTS LIST
KENMORE POWER MISERTM 6
ELECTRIC WATER HEATERS

MODEL NUMBERS
153.326662
153.326663
153.326762
153.326763

50 Gallon Medium
50 Gallon Medium
40 Gallon Medium
40 Gallon Medum

NOTE:A
UPPER ELEMENT: These water heaters are equipped with 3800 watt
elements.
LOWER ELEMENT: These water heaters are equipped with factory installed
convertible elements, which can be operated at 3800 watts or 5500 watts.
Convertible elements are not offered as replacement parts.

23
9
7

8
2

17
1

NOTE:B
These water heaters are equipped with a Roto-SwirlTM dip tube to retard a
build-up of dissolved solids.

Key
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23

Model No.
Part Description
153.326662 153.326663 153.326762 153.326763
Buss Bar Kit
9001591
9001591 9001591
9001591
Drain Valve
9001588
9001588 9001588
9001588
Drain Valve Washer (17/32”x13/64”x1/8” thick)**
9001584
9001584 9001584
9001584
Element Gasket
9000308
9000308 9000308
9000308
Element Gasket
9000308
9000308 9000308
9000308
Heat Trap Nipple
9003921
9003921 9003719
9003719
Lower Access Panel
9003900
9003900 9003900
9003900
Lower Element (See NOTE “A” above) 3800 Watts 9000049
9000049 9000049
9000049
5500 Watts 9000396
9000396 9000396
9000396
Lower Thermostat w/Hi-Limit (3 wire lead models) †† - - - - - - 9002300 - - - - - - 9002300
Manual #
185796-003 185796-003 185796-003 185796-003
Model Rating Plate †
184227-000 184227-000 184227-000 184227-000
Primary Anode Rod
9003944
9003944 9003944
9003944
Roto-SwirlTM Dip Tube (See NOTE “B” above)
9003501
9003501 9003500
9003500
Temperature Pressure Relief Valve*
9002403
9002403 9002403
9002403
Terminal Cover
------9002438 - - - - - - 9002438
Terminal Cover
9002438
9002438 9002438
9002438
Terminal Cover
9002276
- - - - - - - 9002276
------Thermostat Bracket
9000309
9000309 9000309
9000309
Thermostat Bracket
9000309
9000309 9000309
9000309
Upper Access Panel
9003900
9003900 9003900
9003900
Upper Element (See NOTE “A” above)
9000049
9000049 9000049
9000049
Upper Thermostat w/Hi Limit
9002302
9002302 9002302
9002302
2 Pole Thermostat (Two wire lead models) ††
9002214
- - - - - - - 9002214
-------

The model number of the water heater will be found on the model
rating plate located near the access panel.
WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE
FOLLOWING INFORMATION:

All Parts listed may be ordered from any Sears Service Center and
by calling 1-800-366-PART (1-800-366-7278).

•
•

If the parts you need are not stocked locally, your order will be
electronically transmitted to a Sears Repair Parts Distribution Center
for handling.

Model Number • Part Number
Serial Number • Part Description

THIS IS A REPAIR PARTS LIST, NOT A PACKING LIST.
28

REPAIR PARTS LIST
KENMORE POWER MISERTM 6
ELECTRIC WATER HEATERS

MODEL NUMBERS
153.326862
153.326863

50 Gallon Short
50 Gallon Short

NOTE:A
UPPER ELEMENT: These water heaters are equipped with 3800 watt
elements.

19
23
9

NOTE:B
These water heaters are equipped with a Roto-SwirlTM dip tube to retard a
build-up of dissolved solids.

Key
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23

8
2

17
1

Model No.
153.326862 153.326863
9001591
9001591
9001588
9001588
9001584
9001584
9000308
9000308
9000308
9000308
9003921
9003921
9003900
9003900
9000049
9000049
9000396
9000396
Lower Thermostat w/Hi-Limit (3 wire lead models) †† - - - - - - 9002300
Manual #
185796-003 185796-003
Model Rating Plate †
184227-000 184227-000
Primary Anode Rod
9003944
9003944
Roto-SwirlTM Dip Tube (See NOTE “B” above)
9003926
9003926
Temperature Pressure Relief Valve*
9002403
9002403
Terminal Cover
------9002438
Terminal Cover
9002438
9002438
Terminal Cover
9002276
------Thermostat Bracket
9000309
9000309
Thermostat Bracket
9000309
9000309
Upper Access Panel
9003900
9003900
Upper Element (See NOTE “A” above)
9000049
9000049
Upper Thermostat w/Hi Limit
9002302
9002302
2 Pole Thermostat (Two wire lead models) ††
9002214
-------

Part Description
Buss Bar Kit
Drain Valve
Drain Valve Washer (17/32”x13/64”x1/8” thick)**
Element Gasket
Element Gasket
Heat Trap Nipple
Lower Access Panel
Lower Element (See NOTE “A” above)

* These parts are also available at most Sears retail stores. ** Also available at most hardware stores. †† Refer to Wiring Diagram section for
verification. #Not illustrated.

The model number of the water heater will be found on the model
rating plate located near the access panel.

WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE
FOLLOWING INFORMATION:

All Parts listed may be ordered from any Sears Service Center and
by calling 1-800-366-PART (1-800-366-7278).

•
•

If the parts you need are not stocked locally, your order will be
electronically transmitted to a Sears Repair Parts Distribution Center
for handling.

Model Number • Part Number
Serial Number • Part Description

THIS IS A REPAIR PARTS LIST, NOT A PACKING LIST.
29

NOTES

6 - YEAR LIMITED WARRANTY ON WATER HEATER
For six years from the date of purchase, if this water heater is installed and operated in a single-family home in accordance
with the owner’s manual instructions and all local applicable plumbing codes, Sears will:
1.
2.

Supply free water heater parts for those that are defective in material or workmanship.
Supply a free water heater for one that develops a leak.

For the second through sixth year from the purchase date, you must pay the labor cost for installation of parts or water
heater.
For commercial, institutional, industrial or residential use by two or more families, the above limited warranty is only for
two years. During the second year you must pay the labor cost for parts or water heater installation.
1-YEAR EXCLUSIVE KENMORE LABOR WARRANTY
For the first year from the date of purchase, Sears will, free of charge, supply and install new water heater parts for
defective ones or a new water heater for one that develops a leak.
WARRANTY SERVICE
To obtain warranty service, call 1-800-4-MY-HOME® (1-800-469-4663).
This warranty applies only while this product is in use in the United States.
This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
SEARS, ROEBUCK AND CO., Dept.817WA, Hoffman Estates, IL 60179

The price of your water heater does not include a free checkup service call. On water heater installations arranged by Sears,
Sears warrants the installation.
A charge will be made on service calls due to poor or incomplete installation. These include:
a. Adjusting thermostat
b. Condensation
c. Leaks in pipes or fittings
MASTER PROTECTION AGREEMENTS
Congratulations on making a smart purchase. Your new Kenmore®
product is designed and manufactured for years of dependable operation. But like all products, it may require preventive maintenance
or repair from time to time. That’s when having a Master Protection
Agreement can save you money and aggravation.
The Master Protection Agreement also helps extend the life of your
new product. Here’s what the Agreement* includes:
•

Parts and labor needed to help keep products operating properly
under normal use, not just defects. Our coverage goes well
beyond the product warranty. No deductibles, no functional
failure excluded from coverage— real protection.

•

Power surge protection against electrical damage due to power
fluctuations.

•

$250 Food Loss Protection annually for any food spoilage that
is the result of mechanical failure of any covered refrigerator or
freezer.

•

Rental reimbursement if repair of your covered product takes
longer than promised.

•

10% discount off the regular price of any non-covered repair
service and related installed parts.

Once you purchase the Agreement, a simple phone call is all that it
takes for you to schedule service. You can call anytime day or night,
or schedule a service appointment online.

•

Expert service by a force of more than 10,000 authorized Sears
service technicians, which means someone you can trust will
be working on your product.

•

Unlimited service calls and nationwide service, as often as
you want us, whenever you want us.

•

“No-lemon” guarantee – replacement of your covered product if
four or more product failures occur within twelve months.

•

Product replacement if your covered product can’t be fixed.

•

Annual Preventive Maintenance Check at your request – no
extra charge.

SEARS INSTALLATION SERVICE

•

Fast help by phone – we call it Rapid Resolution – phone support from a Sears representative on all products. Think of us as
a “talking owner’s manual.”

For Sears professional installation of home appliances, garage door
openers, water heaters, and other major home items, in the U.S.A.
or Canada call 1-800-4-MY-HOME®.

The Master Protection Agreement is a risk free purchase. If you cancel
for any reason during the product warranty period, we will provide a
full refund. Or, a prorated refund anytime after the product warranty
period expires. Purchase your Master Protection Agreement today!
Some limitations and exclusions apply. For prices and additional
information in the U.S.A. call 1-800-827-6655.
* Coverage in Canada varies on some items. For full details, call
Sears Canada at 1-800-361-6665.

For in-home major brand repair service
Call 24 hours a day, 7 days a week (U.S.A. and Canada)

1-800-4-MY-HOME®

(1-800-469-4663)
www.sears.com
The model number of your water heater is found on the model rating plate on the front of the water heater.

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A
32

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