Kenmore 153333830 User Manual ECONOMIZER 5 GAS WATER HEATER Manuals And Guides 98100045

KENMORE Water heater, Gas Manual 98100045 KENMORE Water heater, Gas Owner's Manual, KENMORE Water heater, Gas installation guides

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Owners

Manual
FOR POTABLEWATER
HEATING ONLY
NOT SUITABLEFOR
SPACEHEATING.
FOR USE ONLY IN
MOBILE HOMES
Model No.
MODEL NUMBERS:
153.333830 30 Gal.
153.333930 40 Gal.

ECONOMIZERs5
GAS WATER

HEATER

• Care and Maintenance
• Troubleshooting
• Parts List

• Safety Instructions
• Installation
• Operation

For Your Safety
AN ODORANT
IS ADDED
WATER HEATER

TO THE GAS USED

BY THIS

WARNING: If the information in these instructions are not foil lowed exactly, a fire or explosion may result, causing property
[damage, personal injury or death.
-Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
-WHAT TO DO IF YOU SMELL GAS
: Do not try to light any appliance.
Do not touch any electrical switch; do not use any phone in your
building.
.
.
Follow the gascall
supplier's]nstructions.
i Immediately
your gas suppher from a ne,ghbor's phone.
If you can not reach your gas supplier, call the fire department.
-Installation and service must be performed by a qualified installer,
service agency or the gas supplier.
Caution:

Read and Follow
All Safety Rules and
Operating Instructions
Before First Use of
This Product.

•
.
. A' WARNING
I
Improper ,nstallatlon, adlustment, alterat, on, service or malntenance J
can cause DEATH, SERIOUS BODILY INJURY, OR PROPERTY DAM-I
AGE: Refer to this manual for assistance or consult the local Sears]
Service Center or gas utl ity for further reformation.
I

Flammable

vapors may be drawn by air currents
_WARNING
of the structure to thzs apphance.

Savethis Manual for Future Reference.

from

READ THE GENERAL SAF_N
BEGINNING
COVER
AND
THEN
THIS
ENTIRE
MANUAL
BEFORE
I
--WARNING
OR OPERATING THIS WATER HEATER.

Sears, Roebuck

and Co., Hoffman

Estates,

IL 60179

U.S.A.

other

areas

ON INSIDE
INSTALLING

Safety Precautions
I

A, WARNING
Improper installation, adjustment, alteratiod;'3entne-e_
maintenance can cause DEATH, SERIOI_. BODILY
INJURY,OR PROPERTYDAMAGE. Refer to .thism_l_r
assistanceor consult your local Sears Ser_ce_Conter f_r
further information.

_1,WARNING
WATER HEATERSEQUIPPED FOR ONE TYPE GAS ONLYr.
This water heater is equipped
for one type gasonl_ Che_ _e
medalratlngplate nearthe gascontrol valsefor the correctga_
DO NOT USETHIS WATERHEATERWITH ANY GASOTHER
THAN THE ONE SHOWN ON THE MODEL RATINGPLATE.
Failureto usethe correct gascan causeproblemswhichcan
result in DEATH, SERIOUSBODILY INJURY,OR PROPERTY
DAMAGE.If you haveanyquestionsor doubtsconsultyourgas
supplieror localatilit_

AWARNING
INSTALLATIONSIN AREASWHERE FLAMMABLEUQUIDS
(VAPORS) ARE LIKELY TO BE PRESENT OR STORED
(GARAGES., STORAGE, AND UTILITY AREAS, ETC):
FlammableIKluids(suchas gasoline,solvents,propane(LP) or
butane, etc.), all of which emit flammable vapors, may be
improperlystoredor usedin sucharea_ The gaswater heater
pilot light or main burnercanignitesuchvaporLThe resulting
flashl__ck
andfire cancausedeath or seriousburnsto anyonem
the ares,aswellasprepertydamage.
If instailatlonin suchareasisyouronly option,then the instailatlon must be accomplishedin a way that the pilot flame and
mainburnerflameare elevatedfrom thefloor at least18inches
While this mayreduce the changesof flammablevaporsfrom
floorspillbeingignited,gasolineandotherflammablesubstance
shouldneverbe storedor usedin she sameroom or area contalninga gaswater heateror other openflameor sparkproducingappliance.
NOTE: Flammablevaporsmay be drawnby air currentsfrom
othorareasof the structureto the appliance.

-AWARNING
If this water heater will be usedin beautyshops,barbershops,
cleaningestablishments,or self-servicelaundries with dry
cleaningequipment,it is imperativethat the water heater or
water heaters be installedso that combustionand ventilation
air bu takon from outsidethesearm_, Refer to the "Factsto
ConsiderAbout the location" sectionof this manualand also
the latestedition of the NationalFuelGasCode, ANSI 7.223.1,
also referred to as NFPA 54 for specificsprovidedconcerning
air required.

ments for ReliefValvesandAutomaticGasShutoff Devicesfur

ANS,
Z21.22
bya... on ly

nized tos_ng laboratorythat maintainsperiodecinspe_on of
productionof listedequipmentor materials.
The valvemust be markedwith a maximum set pressurenot
to exceed the marked hydrostaticworking pressureof the
water heater (150 Ibsdsq.in.) and a dischargecapacitynot less
than the .waterheaterinput _ as.shownon the modelrating
plate. (Electric heaters- watts dividedby 1000 x 3415 equal
BTU/Hr. rate.)
Your localj-risdi_onal authority,whilemandatingthe useof a
tempereture-prossure
railer valvecomplyingwith ANSI Z21.22
and ASME, may require a valsemodeldifferentfrom the one
furnished with thewater heater.
Compliancewith suchlocalrequirementsmust be satisfiedby
the installer or end userof the .w_a.
_r heaterwith a locallyp_scribedtemperature-pressure
rehefvalveinstalledin the deslgnatodopeningin she water heater in placeof the factoryfurnishedvalve.
Forsafeoperationof the waterheater,the relief valvemust not
be removed from i_ designated
openingor plugged.
The temperature-pressure
relief valvemustbe installeddirectly
intothe fittingof the water heaterdesignated
for thereleefvalve.
Positionthe valvedownwardand providetubingsothat anydischargewill exit onlywithin 6 inchesabove,or at any distance
belowthe structuralfloor.Be certainthat no contactis made
with anyEveelectricalpart. The dischargeopeningmustnot be
blockedor reducedin sizeunder anycircumstances.
Excessive
length,over 30 feet,or useof more than four elbowscancause
restrictionandreducetile discharge
capacityof thevalve,
No valveor otherobstructionisto be placedbetween the relief
valveandthe tank.Do not connecttubingdirectlyto discharge
drainunlessa 6" air gapisprovided.Topreventbodilyinjury,hazard to life,or propertydamage,the relief valvemustbe allowed
to discharge
water in quantitiesshouldcircumstances
demand.If
the dischargepipeis not connectedto a drainor other suitable
means,the waterflowmaycausepropertydamage.
The DischargePipe:
Must not be smallerin size than the outlet pipesizeof she
valve,or haveanyreducingcouplings
or otherrestrictions.
Mustnot bepluggedor blocked.
Mustbe ofmateriallistedfor hot water distribution.
Must be installedso as to allow completedrainageof both
the temperature-pressurerelief valve, and the discharge

pipe.
A, WARNING

A fire can start if combustible materials such as clothing,]
I cleaningmaterials, or flammable liquidsare placedagainst
[ or next to the water heater.

Mustterminate at an adequatedrain.
Mustnot haveanyvalvebetweensherelief valveandtank.

Safety Precautions
&WARNING
Thiswatorhoatorrm.t oot beinmlleddirec_ oocerp_n_

&WARNING
Ages water beZer cannotoperateproperlywithout the correct amoont of air for combustio_Do not installin a canfi_d
areasucha closet,unleasyou prorideair asshovmin _e "Facts
to Comidur Aboot the Locatioo"sectlo_ Never obsmuctthe
Ilow of vantllatlondr. If you haveanyduu_ or quos6omat a_
callyoorgesc_.
Failureto providethe _
amoootof
combust_n mr can resultin a tim or explceionand cen cause
DEATH,SERIOUSBODILYINJUI_, OR PROPERTYDAMAGE.

Carpeting must be protected by a metal or wood panel
beneaththe applianceextendingbeyondthe full width and
depth of the applianceby at _
3 inches(76.2mm) in any I
di_
or if she appilaoceis instagedin an alcoveor closet,i
the an_m Iloor most be coreredby the penel. Failureto heed
this warningm_/result in a tim hazard.

&WARNING
&WARNING

VENT DAMPERS-Any vent damper,_
it is operoted
thermallyor otherwise mustbe remosndif itsuseInhibitsprop
er _
ofthe water he.an
Thermally Operated Vent Dampers:Gas-firedwater heaters
havingthermal ef_cinncyin excessof 80_ may producea mlatlvelylow fluegastemperoture.Sochtempera_._s may oot be
high enough to properly open thermally operated vent
dampers`Thiswauld causespignge
of fluegasesandmay canse

HOTTER WATER CAN SCALD:Water beaters areintendedto
ps_l.uce hot water. Water heatedto a temperatu_ whichwill
satisfyclotheswashing,d'mhwashing,and othersanit_ng needs
can scaldand permanan_ injureyou upen€ootact.Somepeode are more likelyto be permanendyinjured byhot water than
lylmentallyhandicapped.
If _
usinghotwater in yourhome
fitsinto oneofthesugroupsocif there is a iucalceduor statelaw
requiringa certeJntemperaturewaterat the hot watertap,then
_u must takespecialprecautions.In additionto usingthe lowest
mssible
temperature.se_ngthat satisfies
yourhot waterneeds,
Lmeanssuchas a mixingvalve,shouldbeusedat the hot water
tapsusedbythesepeopleor at the water heate_.Mixingvalves
am avmZable
at plumbingsupplyor hardwarestore_Followmap
ufacturers instructionsfor installationof the valves.Before
changing the factory setting on the thermostat, read the
'fl'emperetureRegulation"sectionin thismanual.

_.boo moooxk_
peisooin_
Ventdampersmustbearevidenceof certiflca_ooas compiylng
with the latest editionof American NationalSt_nclard ANSI
Z21.6g (AN..Sl7.21.66& 67, ,,_o_y,
_
_
and
mechanically
actuatedventdampers)Beforemst_latlon of any
ve.ntdampe_consultyour.localSearsServiceCenter or t_ gas
utilityfor further information.

&WARNING

AWARNING

•The applianceand its individualshutoffvalvemustbe disconnectedfrom the gassupplypipingsysm_ duringanypressure
testing of the gassystem at test pressuresin excessof V2
poundper squareinch(3.51dPa).
•The appliancemustbe isolatedhorn the gassupplypiping system by dosingits individualmanualshutoff valveduringany
pressuretestingof the gassupply piping systemat test pressuresequalor lessthan _ poundper squareinch(3.5kPa).

Soot build-up indicates a problem that requires correction
beforefurther u_. Turn "OFF" gasto wator heater and leave
"OFF" until repelrs am made, becausefailureto correct the I
causeof the sootingcan result in a fire or explosioncausing
DEATH,SERIOUSBODILYINJUR_,OR PROPERTYDAMAGE. I

AWARNING

A, WARNING

:Chemical vapor corrosionof the flue and vent system ma_
occurIf air for combustioncontainscertain chemicalvapors.
Spray.canpm._.lants, dean!ng solvents,refrigeratorand air
conditionerrefrigerants, swimmingpool chemicals,calcium
and sodiumchloride,waxes,bleach,and processchemicalsare
i typicalcompoundswhich am potentiallycorrosive.

BEFORElIGHTING PROPANE(LR) GAS WATER HEATER_
Prupane(LR) ges isbearier than air. Shouklthere be a leak in
the system,the gaswill settle near the ground.Basements,
crawl speces,skirted areasunder mobde homes(evenwhen
ventilated),closetsand areasbelow groundlevelwill serveas
pocketsfor the accumulationof this ge_ Beforeat_PJnpdng
to
Ilight or relight_ water heater_pilot or turningon a nearby
electricallightswitch,be absolutelysurethere is no arcumulat.
ed gasin the area. Searchfor odor of gasby mifEng at ground
level in the vicinityof the appliance. If odor is detected,follow
stepsindicatedat "For Your Safety"on the coverpageof this
manu_ then leavethe premise_.

_,WARNING
Obstructedor debmoratedvent systemsmaypresenta serious
healthrisk or asphyxiatlo,.

Safety Precautions

continued

on page 4

Safety Precautions
AWARNING
Tbe water hoater with dr_ hood installedmust be properly
ventedto a chimney whichmTninates outdoors,Never operatothe wator heataranlessit isventedto the outdoorsandhas
.adequa_air supplyto aroid r_lcsof i_
op_r_on, _lo -I
slon or _

_LWARNING
Minimum clurances between the water heater and com- I
bustible€on,,_eruction
are I" at the _dos and rear, 4" at the
freat, and 6' from the veat pipe.CJearance
_om the tep of the I
dra_ hoed is 12".Referto the bbel onthe water heater locatedI

AWARNING
Do not usuthis _liance if _ i_'t ofit h_ been underwm_r.
Immediately call a Sears Service Technicianto Inspectthe
applianceand to replacethe gas control or any part of the
homer systemwhichhasbeenunderwater.

AWARNING
HYDROGEN GAS: Hydrogen gascan be producedin a hot
water systemthat hasnot been usedfor a king periodof time
(generallytwo weeks.or more). Hydrogen gasis extremely
flammaF.leand explos_e. To preventthe possibilityof injury
under theseconditions,we recommendthe hot water faucet
be openedfor suveral minutesat the kitchen sink beforeany
electricad
appliances
whith are connectedto the hot water system are used (suchas a dishwasheror washingmachine).If
hydrogengas is present, there will probably be an unusual
soundsimilar to air escapingthrough the pipeasthe hot water
faucet is opened.There must be no smokingor open flame
nearthe faucetat the time it isopen.

_, WARNING
INSULATING JACKETS:When installingan external water
beatar insulatlonjacket on a gaswater heater,
DO NOT coverthe tempereture-pressure
rebefvalve.
DO NOT put imula_on over any part of the top of the ges
waterbeater.
DO NOT put insulationoverthe gsscontrolvalveor gascon.
trolvalverourner€over,or anyaccessarcesto the bereer.
DO NOT let insula_onaroundthe gasweter heater to get
within8 inches oftbe floor (air mustgetto _e berner).
DO NOT coveror remove operatinginstructions,and safety
related warning labels and mateHais affixedto the water
beaten
_ilure to heed this will result in the possibilityof a fire or
explosion.

ACAUTION
WATER HEATERS EVENTUALLY LEAK: Installationof the
water hearer mint be a,:omllbed in sucha mannerthat if
the tank or my cennectlom shouklleak,the flow of wat_ will
not causedama_ to tbe se.uceee.When suchlectern cannot be avoided,a suitabledrain pan shouldbe iostailedunder
the water heater.Drain pare are availableat your localSean
store, Such a drain pan must be not greaterthan 1'/2inches
deep, havea minimum length and width of at least 2 inches
greater than the wa_r heater dlmensioosand mustbe piped
to an _m_e
drair. The panmustnot restrictcombostionair
tlow.Under no dncumstancas
isthe rnanubctureror Searsto
be held liable for any water damagein connectionwi_ this
wa_erheater.

"able of Contents

c___iety
Precautions ...........
:.......................................................................................................
24

able of Contents .........................................................................................................
5

;ustomer Responsibilities ................................................................................................
6
"oduct Specincations
"_
.......................................................................................................
_...............
6
;aterials and Basic Tools Needed ..................................................................................
7
Materials Needed ......................................................................................................................................................................
Basic Tools ................................................................................................................................................................................

_stallation

Instructions

7
7

..........................................................................................................
8-18

Removing the Old Water Heater .......... .....................................................................................................................................
Facts to Consider About the Location ..................................................................................................................................
Securing Water Heater to Floor and Wall................................................................................................................................
Water Piping .....................................................................................................................................................................
Temperature-Pressure Relief Valve...........................................................................................................................................
.Filling the Water Heater ..........................................................................................................................................................
Venting ..............................................................................................................................................................................
Gas Piping ..............................................................................................................................................................................
"Fuel Conversion Instructions ..........................................................................................................................................
Installation Checklist ..............................................................................................................................................................

8
9-10
11
11-12
13
14
14-15
15
16-17
18

--)peratin_ Instructions .....................................................................................................
_9-21
Hghting .............................................................................................................................................................................
_"
"-"
Temperature Regulation ..........................................................................................................................................................

19-20
21

:ervice and Adjustment ....................................................................................................
22-23
Tank {Sediment) Cleaning ......................................................................................................................................................
Burner Inspection ...................................................................................................................................................................
Burner Cleaning .....................................................................................................................................................................
Draining .................................................................................................................................................................................
Temperature-Pressure Relief Valve Operation ..........................................................................................................................
Drain V£ve Washer Replacement ...........................................................................................................................................
Housekeeping .........................................................................................................................................................................
Service ....................................................................................................................................................................................

)oubleshooting

22
22
22
22
23
23
23
23

Guide .....................................................................................................
24-25

Start Up Conditions .....:..7:. ...................................................................................................................................................
Condensation .......................................................................................................................................................................
Smoke/Odor .........................................................................................................................................................................
Thermal Expansion ...............................................................................................................................................................
Strange Sounds .....................................................................................................................................................................
Operational Conditions ..........................................................................................................................................................
Smelly Water .........................................................................................................................................................................
Air in Hot Water Faucets ......................................................................................................................................................
High Temperature Shut Off System ......................................................................................................................................
Not Enough Hot Water ........................................................................................................................................................
Water is too Hot ...................................................................................................................................................................
Leakage Checkpoints ..............................................................................................................................................................

24
24
24
24
24
25
25
25
25
25
25
26

_arts Order List ..........................................................................................................................
2s-29

Customer

Responsibilities

Thank You for

° This manual contains instructions for the installation, operation, and maintenance of the gas-fired water heater. It also
contains warnings through out the manual that you must read
and be aware oF.All warnings and .11instructions are essential
to the proper operation of the water heater and your safety.
Since we cannot put everything on the Fastfew pages, READ
THE ENTIRE MANUAL BEFORE ATI'EMP'HNG TO
INSTALL OR OPERATE THE WATER _IL
The gas fired water heater is design certified by the American
Gas Association Laboratories under American National
Standards for Gas Water Heaters for Installation
in
ManufacturedHouses, (Mobile Homes).
Instructionsto Mobile Home Manufacturers:
The installation must conform with the ManufacturedHome
Construction
and Safety Standard for Mobile Home
Construction and Safety Title 24 CFIL Part 3280 (Formerly
the FederalStandard for Mobile Construction and Safety Title
24 (Part 280), 1975.
Instruction for replacement installation:
The installation must conform with the instructions in this
manual; gas company rules; and LocalCodes, or in the absence
of Local Codes, with the htest edition of the National Fuel Gas
code, ANSI Z223.1, also referred to as NFPA 54. This publication is availablefrom your local government or public library
or gas company or by writing NFPA, Batrerymarch Park,
Quincy, MA 02269.
If'after reading this manualyou have any questions or do not
understand any portion of the instructions, call the Sears
Service Center.
Carefully plan the place where you are going to put the water
heater. Correct combustion, vent action, and vent pipe installation are very important in preventing death from possible
carbon monoxide poisoning and fires.
Examine the location to ensure the water heater complies with
the _Facts to Consider About the Location" section in this
manual.
For California installation this water heater must be braced,
anchored, or strapped to avoid falling or moving during an
earthquake. See instructions for correct installation procedures. Instructions may be obtained from your local dealer,
wholesaler, public utilities or California Office of the State
Architect, 400 P Street, Sacramento, CA 95814.

purchasinga
Sears water heater.
Properly installed and maintained, it should give you years of
trouble free service. If you should decide that you want the new
water heater professionally installed by Sears call the local Sears
Service Center or any Seats store. They will arrange for prompt,
quality !nstallation by Sears authorized contractors.
Abbrevmuom Found In This Instruction Manual
A.G.A. - American Gas Aasodation
A.N.S.I. - American National Standards Institute
N.EP.A. - National Fire Protection Agency
The gas fired water heater is design certified by the
American
Gas Association
Laboratories
under
American
National
Standards
for Gas Water
Heaters for Installation in Manufactured Houses,
(Mobtle Homes).
instructions to Mobile Home Manufacturers:
The
installation
must
conform
with
the
Manufactured
Home Construction
and Safety
Standard for Mobile Home Construction and Safety
Title 24 CFR, Part 3280 (Formerly the Federal
Standard for Mobile Construction and Safety Title
24 (Part 200), 1975.
Instruction for replacement installation:
The installation must conform with the instructions
in this manual; gas company rules; and Local Codes,
or in the absence of Local Codes, with the latest edition of the National Fuel Gas code, ANSI Z223.1,
also referred to as NFPA 54. This publication is available from your local government or public library or
gas company or by writing NFPA, Bacterymarch
Park, Quincy, MA 02269.
• Read the _Safety Precautions" section, pager 2 through 4 of
this manual first and then the entire manual carefully. If you
don't follow the safety rules, the water heater will not operate
properly. It could cause DEATH, SERIOUS BODILY
INJURY AND/OR PROPERTY DAMAGE.

Product Specifications
MODEL
NUMBER

TANK
CAPACITY
IN GALLONS

153.333830

153.333930

TYPE
OF
GAS

B.T.U.
RATE

NAT/PROPANE(L.P.I, 30,000
N?_T /PROPANE(L.P., 30,000

RECOVERY RATE
GAI_. PER HOUR
@90°F RISE
NAT.

MINIMUM
VENT
PIPE

PROfaNE(Lit)

DIMENSIONS IN INCHES

DIAMETER

HEIGHT TO
JACKET TOP

31.0

3 n

16"

56"

31.0

18"

56½"

Materials and Basic Tools Needed
Materials Needed
To simplify the installation Sears has available the installation
parts shown below. You may or may not need all of these matetials, depending on your type of installation.

WATER HEATER STAND 24"x24"xl E"
FOR USE WITH WATER HEATERS
INSTALLED IN RESIDENTIAL
GARAGES HAVING A DIAMETER 24"
OR LESS AND A RATED CAPACITY ?S
GALLONS OR LESS

VENT

ELBOW
EXPANSION
TANKS
FOR THERMAL
EXPANSION
CONDITIONS AVAILABLE IN
2 GALLON AND 5
GALLON CAPACITY
THROUGH
LOCAL
SEARS STORE OR
SERVICE CENTERS

WATER HEATER INSTALLATION KIT WITH FLEXIBLE CONNECTORS
FOR
314" OR 112"THREADED
COPPER PLUMBING

VENT

PIPE

FLEXIBLE WATER
HEATER GAS CONNECTOR WITH
FITTINGS

WATER HEATER HEAT
TRAPS HELP REDUCE HEAT
LOSS DUE TO THERMAL
SYPHONING

DRAIN PANS
AVAILABLE IN 20" DIAMETER FOR
WATER HEATERS HAVING A DIAHETER 18" OR LESS AND AVAILABLE IN
28" DIAMETER FOR WATER HEATERS
HAVING A DIAMETER 26" OR LESS

Basic Tools
You may or may not need all of these tools, depending on your
type of installation. These tools can be purchased at your local
Sears store.
•
•
•
•
•
•
•

Pipe Wrenches
(2) 14"
Screwdriver
Tin Snips
6 Foot Tape of Folding Rule
Garden Hose
......
Drill
Pipe dope or Teflon Tape

ADDITIONAL
TOOLS NEEDED
WHEN SWEAT SOLDERING
• Tubing Cutters or Hacksaw
• Propane Torch
• Soft Solder
• Solder Flux
• Emery Cloth
• Wire Brushes

HACKSAW

314" WIRE
GARDEN

HOSE

BRUSH

6 FOOT TAPE
PIPE
WRENCH

SLOT-HEAD

PHILLIPS

112" WIRE BRUSH

SCREWDRIVER

PROPANE
TORCH

SCREWDRIVER
TIN SNIPS

ROLL OF TEFLON TAPE
(USE ONLY ON WATER
CONNECTIONS)
PIPE DOPE (SQUEEZE TUBE)
(USE FOR WATER AND
GAS CONNECTIONS)

ROLL OF LEAD FREE
SOFT SOLDER

ROLL OF EPIERV
CLOTH

SOLDER
FLUX

TUBING
CUTTER

Installation

Instructions

Removing the Old Water Heater
Turn _OFF _ the gas supply to the water heater.

AWARNING

If the main gas line shutoff serving all _ apphances is I
used,also shut "OFF" the gas at each appliance.Leave all
gasappliancesshut "OFF" until the water heater installa-

Disconnect the vent pipe from the draft hood where
they connect to the water heater. In most installations
the vent pipe can be lifted off after any screw or other
attached devices are removed. Dispose of the draft
hood. The new water heater has the draft hood which
must be used for proper operation.

tion iscomplete.

a. If you have copper piping to the water
heater, the two copper water pipes can
be cut with a hacksaw approximately 4"
away from where they connect to the
water heater. This will avoid cutting off
the pipes too short. Additional cuts can
be made later if necessary. Disconnect
the temperature-pressure
relief valve
drain line. When the water heater is
drained, disconnect the hose from the
drain valve. Close the drain valve. The
water heater is now completely disconnected and ready to be removed.

(_)Turn
"OFF" the water to the water
_" heater. Some installations require that
the water be turned off to the entire
house.

Check again to make sure the gas supply
is "OFF _ to the water heater. Then disconnect the gas supply connection from
the gas control valve,

Attach a hose to thc,.water heater drain
valve and put the other end in a floor
drain or outdoors. Open the water
heater drain valve. Open a nearby hot
water faucet which will relieve pressure
in the water heater and speed draining.

AWARNING
]
The water passingout of the drain valve may he extremely ]
hot. To avoid being scalded, make sure all connectionsare ]
tight _nd that the water flow is directed away from any [
person.

b. If you have
pipe to the water
heater, loosen the two galvanized pipes
with a pipe wrench at the union in each
line. Also disconnect the piping remaining to the water heater. These pieces
should be saved since they may be needed when reconnecting the new water
heater. Disconnect the temperature-pressure relief valve drain line. When the
water heater is drained, disconnect the
hose from the drain valve. Close the
drain valve. The water heater is now
completely disconnected and ready to be
removed.

ACAUTION
Mineral buildupor sediment may haveaccumulated in the
old water heater. This causesthe water heater to he much
heavier than normal and this residue, if spilled out, could J
causestaining.

Installation

Instructions

(cont'd)

Facts to Consider About the
Location
Whether replacing an old water heater or putting the water
heater in a new location, the following critical points must be
observed.

INSTALLATION
METHOD B: An optional enclosure
incorporating a solid exterior accessdoor, when a 5 or 8 diameter, or 20 square inch minimum equivalent fv:e air opening is
located in the floor of the enclosure. The opening must be cov•
ered by a i /4n wire
mesh.

This mobile home gas-fired water heater is for use in a mobile
home. You should carefully choose an indoor location for the
new water heater, because the placement is a very important
consideration for the safety of the occupants in the building
and for the most economical use of the appfiance. This water
heater is for.use only in mobile homes and is not intended
for outdoor installation.
ENCLOSURE
The installation

INSTALLATIONS:
of this water

heater

must be within

HOTWATER
OUTLET

endoenre so .as to separate the a]ppliance combustion system and ventmg system from the interior atmosphere of the
. mobile home. There shall not be any door, removable
.access panel, or oth.er opening into the enclosure from the
inside of the mobsle home. This water heater must be
installed using Method A or B.

SOLID
EXTSRIOR
DOOR OF
t40_LE HOME

GASSUPPLY

INSTALLATION METHOD _ An endosure with an exterior access door incorporating a single opening positioned a
maximum of 6" above the lower edge of-the access door and
which may incorporate either '/4"wire mesh or louvers. When
%" wire mesh is used, the size of the opening must be a minimum of 20 square inches. When the louvers are used, the area
must be a minimum of 20 square inches.

ou'rSIDE
WALt.OF
MOraLE
HOME

MOUNTING

MESH

INSTALLATION
WITH

HOT WATER

IN ENCLOSURE OF MOBILE HOME
SOLID EXTERIOR DOOR

Install water heater into closet so as to have 1" minimum dearance at sides and back. Clearance of 4" is needed to front to
accommodate the gas control valve. Be sure to allow adequate
dearance for servicing the water heater and for access to the piping and temperature-pressure relief valve.

GASSUPPLY

OUTSIDE
WALL OF
_IO_LE
HOME
I" MIN

I ° MIN.

I* MIN,

NOTE: DOOR MUST BE
ON OUTSIDE WALL
OF MOBILE HOME.

MOUNTING
BRACKETS

4"MIkL
6" I

INSTALLATION

WITH

IN ENCLOSURE

LOUVERED

EXTERIOR

MOBILE

INSTALLATION

HOME

DOOR

CLEARANCES

TOP

VIEVV

Installation

Instructions

(cont'd)

Facts to Consider About the
Location (cont'd)
A WARIqlNG
Minimum clearancesbetween the water heater and combustibleconstructionare I" at the sidesand rear, 4" at the
front, and6" from the vantpipe. Clearancefrom the tep oftbe
jacketis 12"on mostmodeb. Note that a lesserdi_
may
be allowedon somemodels Referto the label on the water
heateradjacentto thegascontrolvalvefor all deeranc_

Toxicchemicalssuchas usedfor treatment of.b.oi.'lersor non-J
waterbeing
appliances
shallneverbe,ntreducedintoII
I potable
.
AWARNING
a potablewater beatlngsystem.

The water heater should be secured to the floor and to the wall

w'_or beater mint be _o_mpllsbed in sucha manner_t.lf
the tankor any coanect_m shouldleak,the flow of water wdl
not causedamageto the structure.When suchlocationscannot be avoided,a suitabledrain pan shouldbe installedunder
the water heater,Drain pansare availableat your localSoars
store. Such a drain pan must be not greaterthan 1½inches
deep,havea minimum length and width of at least 2 inches
greater than the water heater dimensionsand must be piped
to an adequatedrain.The pan mustnot restrictcombustionair
flow.Under no circumstances
is the rnanufac_reror Searsto
be held liable for anywater damagein connectionwith this
water heater.

&CAUTION
WATER HEATERSEVENTUALLY LEAK: Installationof the

of the enclosure with th,,e,mounting brackets provided. For
bracket location refer to Securing Water Heater to Floor and
Wall' in the "Installation Instruct'ons" section.
When a mobile home is skirted, an air intake opening with a
minimum free area of 32 square inches must be provided in the
skirt. If the opening is covered by louvers or screen, the total free
. area must be 32 square inches. Other gas fired appliances in the
home will require additional free air openings; consult these
manufacturers for correct sizing.

AWARNING

When a drain pan is required, the installation must conform to
"Method A" on page 9.

A gaswater heater cannotope...rate
_
wi_out _e correct amountof air for combast_n. Do not mstailin a confined
area sucha closet,unlessyou provideair asshown in the "Facts
to ConsiderAbout the Location" soc_on on page 9. Never
obstructthe flow of ventilationair. If you haveanydoubtsor
questionsat all, callyour gascompanyor SearsServiceCenter,
Failureto providethe proper amount of combustionair can
result in a fire or explosionand cancauseDEATH, SERIOUS
BODILYIN)URn,OR PROPERTYDAMAGE.

AWARNING
INSTALLATIONSIN AREASWHERE FLAMMABLELIQUIDS I
(VAPORS) ARE LIKELY TO BE PRESENT OR STORED
(GARAGES, STORAGE, AND UTILITY AREAS, ETC):
Flammableliquids(suchas gasoline,solvents,propane(LP) or
butane, etc.), all of which emit flammable vapors, may be
improperlystoredor usedin sucharea_ The gaswater heater
pilot lightor main burnercan ignitesuch vapor_The resulting
flashback
andfire cancausedeathor seriousbumsto anyonein
the area,aswellaspropertydamage.
If installationin suchareasisyour onlyoption,then the installation must be accomplishedin a way that the pilot flame and
mainburnerflame are elevatedfromthe floorat least18 inches.
While this may reducethe changes
of flammablevaporsfrom a
floorspillbeingignited,gasolineandotherflammablesubstances
should neverbe storedor usedin the sameroom or area con_ining a gaswater heateror otheropenflameor sparkpnxlucmgapplianc_
NOTE: Flammablevaporsmay be drawnby air currentsfrom
otherareasof the structureto tbe apprmnce.

&WARNING
When the systemrequireswater at temperatureshigherthan
requiredfor other uses,the hot water systemmay requirea
meanssuchas a mixing valveto be installed to temper the
water at certainpointsof use.Somepeopleare more likelyto
be permanentlyinjuredbyhot water than others;these indude
the elderly,children,_e !nfirm, or the physically/mentaily
handicapped.Beforeimmersingyourselfor anyoneelsein hot water,
be sure to checkthe water temperature. WARNING: HOTTER WATER INCREASES THE RISK OF SCALD INJURY.!
(Alsosee"Temperature Regulation"section)Mixingvalvesare
available.atplumbingsupplyor hardwarestere_ Followmanu-'
facturersinstructions for installationof thesevalves.
!

AWARNING
_,WARNING
I
This water heater shai_ected
to anyheatingays-I
ternsor compenent(s)previouslyusedwith a nonpotablewater I
heatingappliance.
I

Propellantsof anrosol spraysand volatilecompounds,(cleaners, chlorine basedchemicals,rofHgerant_etc.) in additionto
beinghighlyflammablein manyc_ses_
will alsochangeto corrosivehydrochloricacid when exposedto the combustion
productsof the water heater.The resultscan be hazardom
andalso causeproductfailure.

AWARNING
If this water heaterwill be usedin beautyshops,barber shops,
cleaning establishments,or self-servicelaundrieswith dry
cleaningequipment,it is imperativethat the water h_J.er or
water heatersbe installedso that combustionand ven_la_on
air be takenfrom outsidethese area_ Refer to the "Facts to
ConsiderAbout the Location"sectionof this manualand also
thelatost edition ofthe NationalFuelGasCede, ANSI Z223.1,
also referred to as NFPA 54 for specificsprovidedconcerning
air required.

AWARNING
This water heater must not be installeddirectlyon carpeting.
Carpeting must be protected by a metal or wood panel
beneath the applianceextendingbeyond the full width and
depth of the appliance by at least 3 inches(76.2mm) in any
direction,or if the applianceis installedin an alcoveor closet,
the entire floor must be coveredby the panel.Failureto heed
this warningmayresultin afire hazard.
10

Installation
Securing Water
Floor and Wall

Instructions
Heater to

(cont'd)
Water Piping
AWARNING
HOTTER WATERCAN SCALDtWater heatersare intendedto

The water heater must be secured to the floor and to the wall
of the enclosure with the three mounting brackets and screws
packaged in the carton with the water heater. The two small
brackets stamped #0110064 are used to attach the water heater
to the floor and the one large #0110063 bracket is used to
secure the top of the water heater to the wall.

_hce

hotwatt. Waterhea_., to a temperaturewhh..h
va'll

dotheswashing,dishwadain_and othersanitizingneeds
canscaldand pennanen_ injureyouuponcontact.Somepeoothe_ Thesemdudethe eldor_ chHdre_the inErm,or physicallylm_mlally
handicapped.
If anyoneusinghotwaterin yourhome
fitsintooneof theseiFoupsor ifthere isa localcodeor sta_ law
requiringa certaintern.peretumwaterat the hotwaterta_ then
youmust takespecialprecaution_In add'_ion
to usingthe lowest
potabletemperature,setting_aat_
yourhot water needg
a meansinch asa mi_ng valve,shouldbeusedat the hot water
tapsusedbythesepeopleor at the water heat_r.Mixlngvalves
are availableat plumbingsupplyor hardwarestore_Followmanufacturers instructionsfor installationof the valves.Before
changingthe factory setting on the thermostat, read the
'q'emperetureRegulation"sectionin thismanual

Because of installation variances these brackets can be located
at any points around the circumference of the jacket. When
the bracket locations are determined using the % drill bit for
a pattern, drill only through the outer jacket of the water
heater. Then using the screws provided, secure the bracket to
the water heater, floor and wall.

AWARNING
]This water heater shall not be connected to any
I heating systems or component(s) now or previously
I used with a non-potable water heating appliance.

AWARNING

. I

Toxic chemicals such as used for treatment of boders or non-potable water heating applmnces shall
never be introduced into a potable water heating i
system.
'
i

)MOUNTING
BRACKETS

If a water heater is installed in a closed water supply system;
such as one having a back-flow preventer, check valve, water
meter with a check valve, etc.., in the cold water supply; means
shall be provided to control thermal expansion. Contact the
local utility or local Sears Service Center on how to control this
situation.

MOUNTING,
BRACKET

To protect against untimely corrosion of hot and
cold water fittings, it is strongly recommended that di-electrlc unions or couplings be installed on this water heater
when connected to copper pipe.
NOTE:

The illustration shows the attachment of the water piping to the
water heater. The water heater is equipped with 3A"water connections.
NOTE: If using copper tubing, solder tubing to an adapter
before attaching the adaptor to the cold water inlet connection. Do not solder the cold water supply line directly to the
cold water inlet. It will harm the dip tube and damage the
tank.

Installation

Instructions

(cont'd)

Water Piping (cont'd)
WATER

• Look at the top cover of the water heater. The water outlet is
marked hot. Put two or three turns of teflon tape around the
threaded end of the threaded-to-sweat coupling and around
both ends of the ¾ threaded nipple. Using flexible connectors, connect the hot water pipe to the hot water outlet of the
water heater.

PIPING

When testing the water ways, H.U.D. Standards state:
"Water distribution system. All water piping in the water distribution system shall be subjected to a pressure test. The test
shaft be made by subjecting the system to air or water at 100
psi for 15 minutes without loss of ptessure. When air pressure is used, the water heater shall not be connected durhag the test."

NOTE: This water heater is insulated to minimize heat loss
ficom the tank. Further reduction in heat loss can be accom-

&WARNING

by insulating the hot water lines from the water

If the water piping system is to be air pressure test.
ed, the water heater must be disconnected from
the water piping system. Failure to disconnect the
water heater during air pressure testing of the
water piping system could result IN DEATH, SERIOUS BODILY INJURY, OR PROPERTY DAMAGE.

_ttero

INSTALLATION
COMPLETED USING
SEARS INSTALLATION
KIT
HO3" OUTL_t_

TEST

This section is only for the mobile home manufacturerinstalling
the water heater when the installation is to comply with H.U.D.
Standards.

• Look at the lower fight side of the water heater. The cold
water inlet is marked cold. Put two or three turns of teflon
tape around the threaded end of the threaded-to-sweat coupling and around both ends of the _A"threaded nipple. Using
flexible connectors, connect the cold water pipe to the cold
water inlet of the water heater.

plished

PRESSURE

HOT OUTLET
CONNECTOR

TO HOUSE/
THREADED TO
SWEAT COUPLING

314" THREADED_
COUPLINGS

WHEN AIR TESTING,
REMOVE THE WATER
LINES FROM THE
WATER HEATER

PRESSURE
RELIEF VALVE
THREADED TO
SWEAT COUPLING
FLEXIBLE

WATER
shutoff
COLD
COLD INLET
WATER LINE

(Do not cap or plug.
Must terminate beneath
Mobile Home)

INLET

Installation

Instructions

(cont'd)

Temperature.Pressure Relief Valve
AWARNING

AWARNING

At the time of manufacture this water heater was provided
with a combinationtomperature-prassuresreliefvalvecertified
by a nationally recognizedtesting laboratorythat maintains
periodicinspectionof productionof listedequipmentor muterials, as meeting the requirements for Relief Valves and
AutomaticGasShutoff Devicesfor Hot Water SupplySystems,
and the latest edition ef ANSI 7.21.22and the code requirements ef ASME. If replaced, the valvemustmeet the requir_
rnents ef localcedes,but not lessthan a combinationtempera.
tore and pressurerelief valvecertifiedas meeting the requiremeritsfor ReliefValvesand Automatic GasShutoffDevicesfor
Hot Water SupplySystems,ANSI 7.21.22bya nationally recognized testinglaboratorythat maintains periodicinspec_onof
productionoflistedequipment,or meterl:als,
The valvemust be markedwith a rna_mum set pressurenot
to exceed the marked hydrostaticworking pressureof the
water heater (150 II_/sq. in.) and a dischargecapacitynot less
thanthe water heater inputrate ..as
shownon the modelrating
plate. (Electric heaters- watts drvidedby 1000 x 3415 equal
BTU/Hr. rate.)
Yourlocaljurisdictionalauthority,whilemandatingthe useof a
temperature-pressure
relief valvecomplyingwith ANSI 7.21.22
and ASME, may requirea valvemodel diiferentfrom the one
furnishedwith the waterheater.
Compliancewith suchlocalrequirementsmustbe satisfiedby
the installeror end userof the water heaterwith a locallyprescribed temperature-pressure
relief valveinstalledin the designated openingin the water heater in placeof the factoryfurnishedvalve.
For safeoperationofthe water heater,the relief valvemustnot
be removed from it'sdesignated
openingor plugged.
The tempe.ratere-pressorerelief valvemustbe installeddirectly
intothe fittingof thewater heaterdesignated
forthe re,el valve.
Position the valvedownwardandprovidetubing sothat any dis-!
chargewill exit onlywithin 6 inchesabove,or at anydistance
belowthe structuralfloor.Be certainthat no contactis madeI
with anylive electricalpart. The discharge
openingmustnot be
blockedor reduced in sizeunder any circumstances.
Excessive
length,over 30 feet, or useof more than fourelbowscancause
restriction andreducethe discharge
capacityofthe valve.
No valveor otherobstru_ionis to be placedbetweenthe relief
valveand the tank. Do not connecttubing directlyto discharge
drainunlessa 6"air gapisprovided.Topreventbodilyinjury,hasarclto life,or propertydamage,the relief valvemustbe allowed
to discharge
water in quantitiesshouldcircumstances
demand.If
the dischargepipeis not connectedto a drainor othersuitable
means,the waterflowmaycausepropertydamage.
The DischargePipe:
Must not be smallerin sizethan the outlet pipesize of the
valve,or haveanyreducingcouplings
or other restrictions,
Mustnot be pluggedor blocked.
Mustbe of materiallistedfor hot water distribution.
Must be installedso as to allowcompletedrainageof beth
the temperature-pressure relief valve, and the discharge
pipe.
Mustterminateat an adequatedrain.
• Mustnot haveanyvalvebetweenthe relief valveandtank.

The temperature-pressure relief valve must be manually
operated ut least once a year. Caution shouldbe taben to
ensurethat (I) no one is in front ef or aroundthe outfot of
!the temper_ure-peessurereliefvalve dischargeline, and (2)
the water manually discharged will not causeany bodily
njury or property damage because the water may be

iextremelyhot
If after manually operating the valve, it fails to completely
ireset and continuesto releasewater, immediatelydose the
cold water inlet to the water heater, follow the draining
instructions, and replace the temperature-pressure relief
valvewlth a newone.

,TEMPERATUREPRESSURE
RELIEF VALVE

SHUTOFF
[]

VALVE

COLD
PIPE
(Do not cap or
plug. Must terminate beneath
Mobile Home.)

RELIEFVALVEOPENING
At thetimeof manufacture,
thiswater heaterwasproddedwitha combination
tempe_tur_pressure
relief vahelistedascomplying
withthe standard
for re,el _
and
automatic
gasshot-offdevice_for hot wa_r supplysy_erns,ANSi791.22.For safe
operationofthewaterhe_t_ thereliefvalvemustnotbe removedfromitsdasillna_
pointofinstaiLatfun
or p_ed.
YourIo_ judsdictfunal
authori_whilemandatir_the use of a temperature-pressure
reliefvalvecomplying
withANSI7.21.22andASMF_
mayrequireavalvemodeldifferent
fromtheonefurnished
with thewaterheater
Compliance
withsuchfucalrequirementsmustbe satisfied
by the installer
or enduser
of thewaterheaterwitha locallyprescribed
tempe_ture-pressure
rellef_ahein_l_
inthedesignat_opening
inthewaterheater.
Seemanualbeadin_-'Temperatu_*Pressure
P,eliefVahes for in_llationandmaintenanceof relie_valve,discharge
line,andothersafe_precau_ons.

Installation

Instructions

Filling the Water

(cont'd)

Heater
AWARNING

A CAUTION
I
Never usethis wator heetor unlessit B compietaiyfilled with J
weter. To proventdamageto tbe tank, the tank m_-t betiltedJ
with water. Water must flow from the hot water faucet
beforeturning "ON" gasto the water heator.
I

To insure proper venting of this gas-firedwater heater, the
correctvent pipediameter mustbe utilized.Any additions or
deledom ofother gasapplianceson a common vent with this
w-aterbeator may _
affect the operationof the weter
heater.Consultthe localSearsServiceCanter or gasu_lity if

any,uch
changes
aropkmn L

To fill the water heater with water:
• Close the water heater drain valve by turning the handle to
the right (clockwise). The drain valve is on the lower front of
the water heater.

Check the venting system for signs of obstruction or deterioration
and replace if needed.

•

The combustion and ventilation air flow must not be obstructed.

Oip_e
cold water supply valve to the water heater.
NOTE, The cold water supply valve must be left open
when the water heater is in us_
• To insure complete filling of the tank, allow air to exit by
opening the nearest hot water faucet. Allow water to run
until a constant flow is obtained. This will let air out of the
water heater and the piping.
• Check all new water piping for leaks. Repairas needed.

&WARNING
The water heater with draft hood installedmustbe properly
vented to a chimneywhichterminatesoutdoorLNever operate the watsr heaterunlessit isventedto the outdoorsand has
adequateair su.p_y to avoidrisksofimproperoperation,explosionor asphyxiat_

Venting
• Place the draft hood legs in the receiving holes on the top of
the water heater. The legs will snap in the holes to give a
tiv.ht fit.
• P['ace the vent pipe over the draft hood. With the vent pipe
in position, drill a small hole through both the vent pipe and
draft hood. Secure them together with a sheet metal screw.
DRAFT
DRAFT

HOOD

• &WARNING
Obstructedor deterioratedventsystemsmaypresenta senousJ

healthriskor_.

All vent gases must be completely vented to the outdoors of the
structure (dwe!ling). Insrall only the draft hood provided with
the new water heater and"no other draft hood.

INSTALLATION

/VENT .

Vent pipes must be secured at each joint with sheet metal screws.
The water heater must be connected to a roof iack: The vent
pipe from the water heater to the roof jack must be no less than
the diameter of the draft hood outlet (min. Y') on the water
heater.

This water heater may be installed with single wall or Type B
vent pipe connection to the draft hood and the following U.L.
listed roof jacks not furnished.
Triangle Products No. 773-50
Vent Line No. 2073
Strawsine No. 73T
White Metal Products 3RJ
There must be a minimum clearance of 12" between the top of
the draft hood and the top of the enclosure.
The draft hood and combustion air inlet to the water heater
must be in the same atmospheric pressure zone. Do not separate
by a wal!, shelf, ceiling, partition, or any other means.

J=_ OUTDP_ET
HOOD

•

DOORSOR
CHIMNEY

VENT

_---ROOFJACK

!__L____ENi

FCA

AWARNING
VENT DAMPERS - Any vent damper, whether it is
operated thermally or otherwise must be removed if its
use inhibits proper drafting of the water heater.
Thermally Operated Vent Dampers: Gas-fired water
heaters having thermal efficiency in excessof 80% may
)roduce a relatively low flue gas temperature. Such
temperatures may not be high enough to properly open
thermally operated vent dampers. Thes would cause
spillage of flue gases and may cause carbon monoxide
poisoning.
Vent dampers must bear evidence of certification as
complying with the latest edition of the American
National Standard ANSI Z21.68 (ANSI Z21.66 & 67,
respectively, cover electrically and mechanically actuat.
ed vent dampers). Before installation of any vent
damper, consult the local Sears Service Center or gas
utility for further information.

AWARNING
Failure to have required clearances between vent
piping and combustible material will result in a fire
hazard.

Be sure vent pepe is properly connected to prevent
escapeof dangerousflue
gaseswhich could causedeadly J
.
AWARNING
asphyxiation.

Installation

Instructions

(cont'd)

Venting (cont'd)
AWARNING

&WARNING
The applianceand its gas connection must be leak tested
beforeplacingthe appliancem operation.

Chemical vapor corrosion of the flue and vent system
may occur if air for combustion containscertain chemlcai
vapors. Spray can propellants, cleaningsolvents, refrigerator and air conditioner refrigerants, swimming pool
chemicals, calcium and sodium chloride, waxes bleach
and process chemicals are typical compounds which are
potenti=lly corrosive.

&WARNING
• The applianceandits individualshutoff valvemustbe disconnect_ from the gassupplypipingsystemduringany pressure
testing of the gassystem at test pressuresm excessof

persq=r*inch(3.Skh).
•Tbe appliancemustbe isolatedfromthe gassupplypiping system by dosingi_ individualmanualshutoff valveduring
pressuretestingof the gassupplypipingsystemat test pressuresequalor lessthan '/2poundper squareinch(].SkPa).

Gas Piping
AWARNING
Make sure the gassupplied is the same type listed on the
i model rating plate. The inlet gaspressuremust not exceed
14 incheswater column ½ poundper squareinch (3.5kPa).
iThe minimum inlet gaspressurelistedon the model rating

AWARNING
I
Use pipe joint compound or teflon tape marked as being J
Lresistantto the actionof petm eum let°pane (LR)] gases" ...J

j plate isfor the purposeof input adjustment.

SEDIMENT
_WARNING

TRAP

A sediment trap shall be installed as close to the inlet of the
water heater as practical at the time of water heater installation.
The sediment trap shall be either a tee fitting with a capped nipple in the bottom outlet or other device recognized as an effective sediment trap. If a tee fitting is used, it shall be installed in
conformance with one of the methods of installation shown
below.

If the gascontrolvalve issubjected to pressuresexceeding ½I
pound per square inch(3.5klPa),the damageto the gascontro valvecouldresult n a fire or explosionfrom leakingga_

AWARNING

GAS PIPING WITH
FLEXIBLE CONNECTOR

If the main gasline shutoff servingall gasappliancesis used,
alsoturn "OFF" the gasat eachappliance.Leaveall gasappliancesshutoffuntil the water heater installationiscomplete.

_H,

A gas line of sufficient size must be run to the water heater.
Consult the latest edition of National Fuel Gas Code ANSI
Z223.1 also referred to _ NFPA54 and the gas company concerning pipe size,

GAS SUPPLYPIPING

MANUAL
SHUTOFF

VALVE
FLEXIBLEGAS CONNECTOR
LABELED AS COMPLYING
WITH

There must be:

ANSI

STANDING

GROUND

theaccessiblemanual
water heater, and shut off valve in the gas supply line
I serving
A readily
A drip leg (sediment trap) ahead of the gas control valve to help
prevent dirt and foreign materials from entering the gas control

GAS
CONTROL
VALVE

Valve,

• A flexible gas connector or a ground joint union between the
shutoffvalve and control valve to permit servicing of the unit.
Be sure to check all the gas piping for leaks before lighting the
water beater. Use a soapy water solution, not a match or open
flame. Rinse offsoapy solution and wipe dry.

AWARNING
Contaminants in the gasfinesmay causeimproper operation
of the gas controlvalvethat may resultin Ere or explosion.
Beforeattachingthe gaslinebe sure that all gaspipeisclean
on the inside.To trap anydirt or foreignmaterial in the gas
supplyllne, a drip leg (sometimes called a sediment trap)
mu_ be incorporated in the piping.The drip leg must be
readilyaccessible.
Installin accordancewith the "Gas Piping"
section.Refer to the latest editionof the Na_onal Fuel Gas
Cede, ANSI 7.223.1,also referredto asNFPA 54.
15

Installation

Instructions

"Fuel" Conversion Instructions From Natural Gas To
Propane (L.P.) Gas

(cont'd)
Step 9.

Set the thermostat to lowest setting
by turning the water temperature
dial clockwise, ("-'_)
to its lowest
temperature setting (with arrow on
dial) as shown. DO NOT FORCE.

&WARNING
This water heater has been factory equipped to operate
with the type gasindicated in the "EQUIPPED FOR" area
of the model rating plate located near the gas control
valve. The indicated gas may be either Natural or
Propane (L.R). By following the conversioninstructionsin
this manual or the instructions near the gascontrol valve,
the water heater must be converted if it is to be used
with the opposite gas. DO NOT USE THIS WATER
HEATER WITH ANY GAS OTHER THAN THE ONE
LISTED ON THE MODEL RATING PLATE. Failure to use
the correct gas can cause problems which can result in
DEATH, SERIOUS BODILY INJURY, OR PROPERTY
DAMAGE. If you have any questions or doubts consult
your gassupplier or gas company.

Step 10. Turn gas control knob clockwise _
_ to _OF F_,._:_sition. Knob cannot be turned from PILOT" to OFF"
unless knob is depressed slightly. DO NOT FORCE.
Step 1I. Wait five (5) minutes to dear out any gas. If you then
smell gas, STOP! Follow _B" in the safety information
on "ForYourSafety" label. If you don't smell gas, go to
the next step.
Step 12. Find pilot-follow metal tube from gas control. The pilot
is located on the right hand side of the burner. (See Figure 4, page 17)
PILOT BURNER ___

Read and follow detailed conversion instructions located on the
water heater and also in this manual in their entirety before starting
the conversion.

THERMOCOUPLE

Step 13. If you don't smell gas, turn knob on gas control
counter-clockwise __

Conversion kit with necessary parts are in a bag attached to the
drain valve.

to _PILOT" position.

Step 3. Remove burner as_,mbly from water heater and control by
loosening _A nut H holding burner assembly to control.
(See Figure 2, page 17). Loosen pilot tube nut _J" and
thermocouple nut "K" at control.

Step 14. Push in control knob all the way and hold down. Immediately light the pilot with a match. Continue to hold
control knob in for about one (1) minute after the pilot
is lit. Releaseknob and it will pop back up. Pilot should
remain lit. If it goes out, repeat steps 9 through 12.
• If knob does not pop up when released, stop and
immediately call the Sears Service Center or gas
supplier.
• If the pilot will not stay lit after several tries, depress
and turn
the gas control
knob
clock-

Step 4. Remove screws _D" disengaging manifold from burner.
(See Figure 3, page 17)

wise _
_ to "OFF"and call the Sears Service Center or gas supplier.

Step 1. Turn gas control knob "A"to "PILOT". Depress and turn
"OFF. (See Figure 1, page 17).
Step 2. Remove outer and inner access doors from water heater.

Step 5. Remove orifice _E" (See Figure 3, page 17) using 3A"
wrench. Install orifice marked _L.P." found in the bag
into manifold. Tighten securely. Secure burner to manifold with screwsSD ' .

Step 15. Check for gas leaks with only pilot flame burning using
a soapy water solution, not a match or open flame.
Cbeck for gas leaks at fittings _F_and _G_ (See Figure4,
page 17) and at fitting _J" (See Figure2, page 17).

Step 6. Loosen pilot tube nut "F" (See Figure 4, page 17). Remove orifice "G" and replace with blue colored orifice
found in bag. Reinstall nut "F" and tighten securely.

Step 16. Make sure temperature adjustment dial is turned dockwise (f'-'%) in its lowest position (See Figure 1,
page 17).

Step 7. Make sure all connections are tightened securely,and reinstall burner assemblyinto waterheater. Position end of the
manifold inside bracket as shown in Figure3 on page 17.
Reinstall manifold into control and tighten 3A"nut ("H')
securely. Recheck to see that end of tuanifold is still inside
bracket as shown in Figure 3 on page 17. Reinstall pilot
tubing and thermocouple into control. (See Figure 2,
page 17)

Step 17. Replace inner and outer doors.
Step 18. At arms length away turn gas control knob to the full
ON position. WARNING: Do not use gas control
knob to regulate gas flow. Turn temperature adjusttuent dial counter-clockwise (_"x)
until gas flows to
main burner and ignites.
Step 19. With a soapy water solution, not a match or open
flame, check for gas leaks at gas connection "H'. (See
Figure 2, page 17). If gas leak occurs, turn offimmedi-

Step 8. Place screwdriver in slot _B'. (See Figure 1, page 17). Depress and turn counter-clockwise (_-'_)
to stop. Control screw must be in "IN" position for propane (UE) gas
and m OUT posmon for natural gas. STOP. Read label
"For Your Safety" located on your water heater.

ately by shutting offgas cock at inlet to/a,._
control,or by turning gas control knob sh'_
to PILOT" pushing down and turning to "OFF ". Repair gas
leak as necessary, and repeat steps 9 through 19.

Installation

Instructions

(cont'd)
"A" (

Step 20. At arm's length away,set the thermostat to desired setting. The mark _ HOT indicative of approx. 120°F is
LP,,referred
starting pint. If hotter water is desired see the
Temperature Regulation section in this manual.

KNOB

AWARNING
Hotter
Before

water increases the risk of scald inlury.
changing temperature
setting see the

"Temperature
Step21.

GAS
UNE

Regulation" section in this manual.

Replace the outer door ifnot replaced in step 17.
TEMPERATURE

Step 22. Remove adhesive label found in conversion kit and
place next to the model rating plate. Mark label indicating for which type gas the water heater is now
equipped.

ADJ.DIAL

it- PLASTICCAP
,,
"_--o_

[ Figure

_R NATURAL

IN FOP,PROPANE(LR)

I ]

"Fuel" Conversion
Instructions From Propane
(L.P.) Gas To Natural Gas
AWARNING
This water heater has been factory equipped to operate
with the type gasindicated in the "EQUIPPED FOR" area
of the model rating plate located near the gas control
valve. The indicated gas may he either Natural or
Propane (LR). By following the conversioninstructionsin
this manual or the instructionsnear the gascontrol valve,
the water heater must he converted if it is to he used
with the opposite gas. DO NOT USE THIS WATER
HEATER WITH ANY GAS OTHER THAN THE ONE
LISTED ON THE MODEL RATING PLATE. Failure to use
the correct gas can cause problems which can result in
DEATH, SERIOUS BODILY INJURY, OR PROPERTY
DAMAGE. If you have any questions or doubts consult
your gas supplier or gascompany.

NOT "H"

THERHOCOUPLE ][

LL PILOT TUBING

IF,guru2}N,FOLO
BURNER

To convert from Propane (L.P.) gas to Natural gas, follow the
"Fuel" Conversion Iristructions From the =Natural Gas to
Propane (LP.) Gas" section except in Step 5, use orifice "E",
marked "NAT.". In Step 6 use pilot orifice "G", brass color and
in Step 8 turn control screw "B_"in Figure 1 clockwise (f-"%)
to stop. Screw must be in "OUT" position for Natural gas.
See =Instruction

Label" for orifice sizes.

Maximum Supply Pressure:
14"W.C. For Nat. Gas.
14" W.C. for Propane (L.E) Gas
Minimum Supply Pressure
5" W.C. for Nat. Gas.
11" W.C. For Propane (L.E) Gas

PILOT TUBING'_

I Figure 41

"F"

Installation

Instructions

Installation

Checklist

BEFORE LIGHTING

THE PILOT:

• Check the gas lines for leaks.
_. Use a soapy water solution. DO NOT test for gas leaks
usinga match or open flame.
b. Brush the soapy water solution on all gas pipes, joints and
fimngs.
c. Check, for bubbling soap. This means you have a leak.
Turn OFF gas and make the necessary repairs.
d. Recheck for leaks.
e. Rinse offsoapy solution and wipe dry,

(cont'd)

VENT PIPE TO UL
LISTED ROOF JACK

HOT

• Is the new temperature-pressnse relief valye properly installed
and piped to an adequate drain? See Temperature-Pressure
ReliefValve section.

GAS
SUPPLY

• Are the cold and hot water lines connected to the water
heater correctly? See _Water Piping" instructions in the
"Installation Instructions" section.
•

SHUTOFF
VALVE

Is the water heater completely filled with water. See Pi/hng
instructions in the "Installation Instructions _ section.

• Will a water leak damage anything?
Consider About the Locatio_ section.

See the "Facts to

• Is there proper dearance between the water heater and anything that might catch fire? See the "Facts to Consider About
the Location" section.

TEMPERATURE-PRESSURE RELIEF VALVE

SHUTOFF
VALVE

COLD
DRIP LEG
(Sediment trap)
PIPE CAP

DMonot cap or plus.
ust terminate
beneath
Mobile Home.)

• Do you have adequate ventilation so that the water heater
will operate properly? See Combustion Air and Ventilation
in the "Facts to Consider About the Location_ section.
Is the drafthood vent piping properly secured? See "Venting"
instructions in the "Installation Instructions" section•
Is there proper clearance between the vent pipe and anything
that might catch on fire_ See Venting instructions in the
"Installation Instructions section•
• Is the vent pipe properlE sloped and does the vent terminate
outdoors? See "Venii_g" instructions in the "Installation
Instrucuons

COLD

section,

• Do you need to call your gas company to check the gas pipe
and its hookup?

MODEL RATING PLATE

Operating

Instructions

Lighting
AWARNING
BEFORE LIGHTING [PROPANE (L.R) GAS WATER
HEATERS]:Propane(LR) gasisheav_ than air, Shouldthere
be a leak in the system, the gaswill settle near the ground.
Basements,crawl spaces,skirted areasunder mobile homes
(evenwhenvenl_la_, dosutsand areasbelowgroundlev_ will
serve as pockets for the accumulation of this gas. Before
attemptingto ligl_,or relight_ water heater'spilotor turning
on a nemaoy
electrlcalli_t_'€
switch,be absulutdysumthem isno
accumulatedgasin t_ are_ Searchfor odorof gasbym'dfingat
groundlevelin the vicinityof tbe appliance.If odor is detected,
followstepsindicatedat "For YourSafety"on the coverpageof
thismanualthenleavethe premises.
Figure 5 ]
Lighting and operating instructions are located on front of the
water heater, above or to one side of the gas control valve.

AWARNING
AN ODORANT ISADDED TO THE GAS USED
BY THIS WATER HEATER.
FOR YOUR SAFETY
IF YOU SMELl. GAS:
Do not try to lightany applie_.e.
Do not touch anyelectrlcalswitch;do not useanyphonein
your building.
Immediately callyourgassupplierfrom a neighbor'sphone.
Follow the gassuppliersinstructions.
If you cannot reach your gassupplier,call the fire depart.

Figure 6 ]

merit.

AWARNING
DO NOT force the gascontrol knob. Use only your handto
pushit downto light the pilot,or to turn it to "ON", "OFF"
or "PILOT". Never usea tool suchas a lever,wrenchor plier_ Do not hit or damage the knob.A damagedknob may
result in an explosionand seriousinjury,ffyou haveproblem
turning the knob, callthe gassupplier immediately.

Figure 7 ]

DOOR

INNER-

I Figure 8 ]

DOOR
UTER

perating

Instructions

(cont'd)

Lighting label on the water heater as it appears above the thermostat

FOR YOUR

SAFETY

READ

BEFORE

LIGHTING

If you do not follow these Instructions exactly, a fire or explosion
WARNING
J
may resu t causing property damage, personal njury or ose of life.
A. This appliancehas a pilot which mustbe lighted by
hand.Whenlightingthe pilot,followtheseInstructions
exactly.
g. BEFORELIGHTINGsmellall aroundtheappliancearea
for gas. Be sure to smell next to the floor because
somegas Is heavierthan air andwillsettleon thericer.
WHATTO DOIF YOUSMELLGAS

• If you cannotreach your gas supplier,cell the fin
depeth_nL
C. Use onlyyour handto pushin or turn the gascontrol
knob. Neverusetools. If the knobwill not pushin or
turn byhand, don_try to repairIf, calla qualifiedservice technician.Forceor attemptedrepairmay result
in a tim or explneion.
D. Do not use this applianceif anypart has beenunder
water.Immediatelycell a qualifiedservicetechnician
to inspecttheapplianceand to replaceanypart of the
central systemand any gas controlwhichhas been
underwater.

Do not touch any electric switch; do not use any
eeeDo
nottry
to lightanyappliance.
phoneIn
yourbuilding.
Immediatelycall yourgassupplierfrom a neighbor's
phone.Followthe gassupplier'sinstructions.

LIGHTING

INSTRUCTIONS

1. STOPIReadthe safetyinformationaboveon thislabel.
2. Removeouterdoor.
3. Set the thermostat to lowest setting by turning the
watertemperaturedialclockwise,(F'_) to its lowest
temperaturesetting (witharrowon dial)as shown,DO

9. Push in control knob all the way and hold down.
Immediatelylight the pilot with a match.Continueto
hold control knob in for about one (1) minuteafter
the pilot is lit. Releaseknoband it will pop backup.
Pilot shouldremainlit. If it goes out, repeat steps3
through8.
• If knobdoes not pop up when released,stop and
immediatelycall your service technicianor gas
supplier.
• If the pilot will not stay lit after several tries,
depressand turnthe gas controlknobclockwise

NOT FORCE,
4. Turngas centrul knobclockwise_J'* to "OFF" position. Knob cannot be turned from "PILOT" to "OFF"
unlessknob Is depressedslightly.DO NOT FORCE.
(Fi(_lure
5,page 19)
5. Wait five (5) minutesto clear out any gas. if you then
smell gas, STOP!Follow"B" in the safetyinformation
above on this label If you don't smell gas, go to the
nextstep.
6. Remove(or open) inner door locatedbelow the gas
controlunit. (Figure8, page19)
7. Rnd pilot-followinstaltube from gascontrol The pilot
s ocatedonthe r ght hands deof theburner.
PILOT BURNER

_)
to "OFF" andcall yourservicetechnician
or gassupplier.(Figure5, page19)
10. Replace(or close) innerdoor. Replaceouter door if
door does not covergas controlon/offknobor temperatureadjustmentknob.(Figure8, page19)
11. At armslengthaway,turngas controlknobcounterclockwise _
to the full "ON" position,
WARNING: Do not use gas control knob to reg.
ulate gas flow. (Figure7, page19)
12. At arms length away,set the thermostatto desired
setting. The mark( • ) HOTindicativeof approximate
120°F Is preferredstarting point. Somelocal laws
mayrequires towerstarting"
point. If hotter.,,wateris
desired,see instructionmanualand"warning below.
13. Replacethe outerdoorif notreplacedin step10.

._THERMOCOUPLE

8, Ifyoudon1smellgas,turnknobon gascontrolcounter
clockwise _@
page19)

to "PILOT" position.

(Figure 6,

WARNING
Hotterwater increasesthe risk of scald injury. Beforechangingtemperature settingsee instructionmanual.

TO TURN

OFF GAS TO APPLIANCE
2.Turngascontrolknob clockwise_'

1. Set the thermostatto lowest setting by turning the

_ to "OFF"posi-

tion. Knob cannotbe turned from "PILOT" to "OFF"
unlessknobis depressedslightly.DO NOT FORCE.
(Figure5)
3. Replaceouterdoor(ifremoved).

watertemperaturedial clockwise(F-_) to its lowest
temperaturesetting(witharrowon dial)as shown.DO

NOT FORCE.

Operating
Temperature

Instructions

(cont'd)

Regulation
Turn the water temperature dial dockwise (f"-_)
to decrease
the temperature,
or counterdoc.kwise
(4 f _"_) to increase the
temperature.

Due to the nature of the t,!pical gas water heater, the water tem_oerature in certain situauons may vary up to 30°F higher or
wet at the point of use such as, bathtubs, showers, sink, etc.
This means that when the temperature adjustment dial is set at
the mark approximating 120° F, the actual water temperature at
any hot water tap could be as high as 150°F or as low as 90°E
Any water heater's intended purpose is to heat water. Hot water
is needed for cleaning (bodies, dishes, clothing). Hot water will
present a scald hazard. Depending on the time element, and the
people involved (normal adults, children, toddlers, elderly,
infirm, etc.) scalding may occur at different temperatures.

a, WARNING
HOTTERWATER CAN SCALD:.Water heatersareintendedto
producehot water. Water heatedto a temperaturewhichwill
satisfyclotheswashing,dishwashing,and othersanitizingneeds
canscakland permaneutlyinjureyouupon€ontact.Somepeopleare more likelyto be permanentlyinjured_ hot water than
other_Theseincludethe elderly,children,
the infirm,or physicag
ly/mentelly handicapped.
If anyoneusinghot water inyourhome
fitsintooneofthesegroupsor ifthere isa localcedeor statelaw
requiringa certaintemperaturewaterat the hotwater_ then
_)umusttake speci_J
precautlon_In additionto usingthe lowest
)ossible
temperature.se_ng that satisfies
yourhotwater needs,
t meanssuchasa mixingvalve,shouldbeusedat the hot water
tapsusedby these peopleor at the water heater.Mixingvalves
areavailableat plumbingsupplyor hardwarestoreLFollowmanufacturers instructionsfor installationof the valves. Before
changingthe factory setting on the thermostat, read the
'_l"emperature
Regulation"sectionin thismanual.

• HOT-Is

a thermostat setting of approximately 120°F, which
will supply hot water at the most economical tem[eratures. The tempe,,_ture adjustment knob can
e turned lower than HOT" if desired.

A-Is a thermostat setting of approximately 130°E
B-Is a thermostat setting of approximately 140°E This is the
lowest setting for supply of hot water to dishwashers.
C--Is a thermostat setting of approximately 150°E

AWARNING
!
Never allowsmallchildrento usea hot water tapsor to draw I
their own bath water. Never leavea childor handicappedper- I
I sonunattendedin a bathtub or shower.
I

VERY HOT-Is a thermostat setting of 160°E It is recommended
that the dial be set lower whenever possible.

AWARNING
Shouldoverheatingoccur or the gassupplyfail to shut off,
tum "OFF the manualgascontrolvalveto the appliance.

The thermostat of this water heater has been factory set at its
lowest position, to reduce the risk of scald injury. It is adjustable
and must be reset to the desired temperature setting. The mark
(•) HOT indicative of approximately 120°F is the preferred
starting point. Some states have a requirement for a lower setting. If you need hotter water, follow directions for temperature
adjustment, but beware of the warnings in this section.

Service

and Adjustment

Tank (Sediment)

Cleaning

Sediment build-up on the tank bottom may create varying
amounts of noise, and if left in the tank will cause premature
tank failure. In some water areas, you may not be able to drain
all sediment deposits by simply draining the tank. In these cases
Mag Erad (part no. 23600) can be used to help remove the sediment deposits. This may be ordered from the Sears Service
Center. For ordering, referto the Parts Order List section.

At least once ayear a visual inspection should be made of the
main burner and pilot burner. The drawing is for your reference.
You should check for sooting which is not normal and will
impair proper combusdon.

.
. . &WARNING
I
] Soot budd-up indicatesa problem that requires correction
I beforefurther use.Turn '_DFF" gasto water heater and leave
}'_FF" until repairsare made, becausefailureto correct
causeof the sootingcan resultin a Ere or explosioncuumng
I DEATH,SERIOUSBODILYINJURY,
OR PROPERTYDAMAGE

Burner Cleaning
&WARNING

In the event your burner needs cleaning, use the following
instructions:

Chemical vapor corrosionof the flue and vent system may
occurif air for combustion containscertain chemir.alvapor_
Spray can propellants,cleaningsolvents,refrigerator and air
conditioner refrigerants, swimming pool chemicals,calcium
and sodiumchloride,waxes,bleach, and processchemicalsare
typicalcompoundswhichare potentiallycorrns'n_.

If inspection of the burner shows that denning is reouired, turn
the gas control knob clockwise ( _
to the _OFI_ position,
depressing slightly.
NOTE: The knob cannot be turned from "PILOT" to "OFF"
unless knob is depressed slightly_DO NOT FORCE.

#`WARNING
I
Obstructed or deterioratedventsystemsmaypresenta serious
healthriskor asphyxiat_n.
I
I

Loose deposits on or around the burner can be removed by carefully using the hose of a vacuum deaner inserted through the
access door of the water heater. If the burner needs to be removed
for additional cleaning, call the Sears Service Center to remove
and clean the burner and correct the problem that required the
burner to be cleaned,

AWARNIHG
I
Be sure the vent pip_onnected
to prevent
escapeof dangerousflue gasseswhich could causedeadly[

aspMxla6on,
#'WARNING

Draining

]

The water heater should be drained if being shut down during
freezing temperatures. Also periodic draining and cleaning of
sediment from the tank may be necessary.

if after inspectionof the vent systemyou found sootingor I
deterioration,somethingiswrong.Call the localgasutilityto |
correctthe problem_ dean or replacethe flue and venting}
beforeresuming operationof the water heater.
]

Turn the gas control knob to the _OFF" position,
CLOSE the cold water inlet valve to the water heater.
OPEN a nearby hot water faucet and leave open to allow for
draining.
Connect a hose to the drain valve and terminate to an adequate drain.
OPEN the water heater drain valve to allow for tank
draining.
NOTE: If the water heater is going to be shut down and
drained for an extended period, the drain valve should be
left open with hose connected allowing water to terminate
to an adequate drain.
Close the drain valve.
Follow instructions in the "FiUing The Water Heater"
section.
Follow the lighting instructions in the ULighting" section to
restartthe water heater.

Burner Inspection
#`WARNING

]

Do not _ this applian_
hasbeenunderwater.|
Immediately call a Sears Service Technicianto inspectthe |
applianceand to replace the gas control or any part of the |
burnersystemwhichhasbeenunderwater.
]

Service and Adjustment
Temperature-Pressure
Valve Operation

Drain Valve Washer
Replacement

Relief

NOTE: For replacement, use a '_" x _," x %" thick washer
available at your nearest hardware stem For o_lering t_-placeme_t washer_ refer m the "Parts Order List_ section.

The temperature-pressure relief valve must be manually operated
at least once a y_ar.

•
TEMPERATURE-PRESSURE
RELIEF VALVE

•
•

DISCHARGE

(cont'd)

•
•

PIPE

Turn "OFF * gas supply to water heater.
Follow "Draiuing _instructions.
Turning counter dockwise, remove the hex cap below the
screw handle.
Remove the washer and put the new one in place.
Screw the handle and cap assembly back into the drain valve
and retighten using a wrench. DO NOT OVER TIGHTEN;
Follow instructions in the Filling The Water Heater
section.
Check for leaks.
Follow the lighting instructions in the "Lighting" section to
restart the water heater.

Failure to install and maintain a new properly listed temperature-pressure relief valve will rdease the manufacturerfrom any
claim which might result from excessive temperature or pressure.
A$SEHBLY

AWARNING
If the temperature-pressure relief valve on the appliance
weepsor dischargesperiodically,this may be due to thermal
expansion. Your water heater may have a check valve
installed in the water line or a water meter with a check
valve. Consultthe SearsServiceCenter fur further information. Do not plugthe temperature-pressurerelief valve.

Housekeeping
Vacuum mound base of water heater for dust, dirt, and lint on a
regular basis.
Combustible
materials such as clothing, cleaning materials, or
flammable liquids, etc. must not be placed againstor adjacent to
the water heater.
To insure sufficient ventilation and combustion air supply, proper clearances from the water heater must be maintained
at all
times.

A WARNING
When checkingthe temperature-pressurereliefvalveoperation, make sure that (I) no one is in front of or aroundthe
outlet oftbe _perature-pr_sure
relief valve dischar_ line,
and(2) that the water manually_
will not causuany
propertydamagebecametbe water may be extremeS/hot.
If after manually operating the valve, it fails to completely
reset and continuesto release water, immediatelyclosethe
cold water inlet to the water heater, follow the draining
instructions, and replace the temperature-pressure relief
valve with a now one.

Service
Before calling for repair service, read the Start Up Conditions
and Operational Conditions found in the Troubleshooting
Guide of this manual.
If a condition persists or you are uncertain about the operation
of the water heater, let a qualified person check it out.
Contact SEARS Repair Services at 1-800-4-REPAIR (1-800473-7247).

Troubleshooting

Guide

Start Up Conditions
CONDENSATION

The water within the water heater tank expands as it is heated
and increases the pressure, of the water system. If the relieving
point of the water heaters temperature-pressure relief valve is
reached, the valve will relieve the excess preSSure.The tempm'atu_-pressure
relief valve is not intended for the constant
re.lid"of thermal expansson. This is an unacceptable condition
and must be corrected.

Whenever the water heater is filled with cold water, a certain
amount of condensation will form while the burner is on. A
water heater may appear to be leakingwhen in fact the water is
condensation. This usually happens when:
• When a new water heater is filled with cold water for the
first time.

It is recommended that any devices installed which could create
a dosed system have a by-pass and/or the system have an expansion tank to relieve the pressure built by thermal expansion in
the water system. Expansion tanks are available for ordering
through the Sears Service Center. Contact the local plumbing
inspector, water supplier, and/or the Sears Service Center for
asststance in controlling these situations.

heaters, particularly high efficiency models where flue temWhen gasareburns
peratures
lower,and water vapor is produced in water
When you use large amounts of hot water in a short time
and the refill water is very cold.
Moisture from the products of combustion condense on the
cooler tank surfaces and form drops of water which mxy fall
onto the burner or other hot surfaces to produce a _sizzling or
"frying" noise.

STRANGE

Possible noises due to expansion and contraction of some metal
parts during periods of heat-up and cool-down do not represent
harmful or dangerous conditions.

Excessive condensation can cause pilot outage due to water running down the flue robe onto the main burner and putting out
the pilot.

Condensation causes sizzling and popping with the burner area
during heating and coolin[g periods and should be considered
normal. See "Condensation section.

Because of the suddenness and amount of water, condensation
water may be diagnosed as a "tank leak". After the water in the
tank warms up (about 1-2 hours), the condition should disappear.

Operational

Do not assume the water heater is leaking until there has been
enough time for the water in the tank to warm up,

SMELLY

An undersized water heater will cause more condensation. The
water heater must be sized properly to meet the family's
demands for hot water including dishwashers, washing machines
and shower heads.

Conditions

WATER

In each glasslined water heater there is installed at least one
anode rod (see parts section) for corrosion protection of the
tank. Certain water conditions will cause a reaction between this
rod and the water, The most common complaint associated with
the anode rod is one of a "rotten egg smell . This odor is derived
from hydrogen sulfide gas dissolved in the water. The smell is
the result of four factors which must all be present for the odor
to develop:

Excessive condensation may be noticed during the winter and
early spring months when incoming water temperatures are at
their lowest.
Good venting is essential for a gas fired water heater to operate
properly as well as to carry away products of combustion and
water vapor.

a. a concentration of sulfate in the supply water.
b. little or no dissolved oxygen in the water.
c. a sulfate reducing bacteria within the water heater. (This
harmless bacteria is non-toxic to humans.)
d. an excess of active hydrogen in the tank. This is caused by
the corrosion protective action of the anode.

SMOKEIODOR
It is not uncommon to experience a small amount of smoke and
odor during the initial start-up. This is due to burning off of oil
from metal parts, and will disappear in a short while.

THERMAL

SOUNDS

Smelly water may be eliminated or reduced in some water heater
models by repladng the anode(s) with one of less active material,
and then chlorinating the water heater tank and all hot water
lines. Contact Sears Service for further information concerning
an Anode Replacement Kit #9001453 and this Chlorination
Treatment.

EXPANSION

Water supply systems may, because of high line pressure, frequent cut-offs, the effects of water hammer and others, have
installed devices such as pressure reducing valves, check valves,
back flow preventers, etc. to control these types of problems.
When these devices are not equipped with an internal by-pass,
and no other measures are taken, the devices cause the water system to be closed. As water is heated, it expands (thermal expansion) and dosed systems do not allow for the expansion of heated water.

If the smelly water persists after the anode replacement and chlorination treatment, we can only suggest that continuous chlorination and filtering conditioning equipment be considered to
eliminate the water problem.
Do not remove the anode leaving the tank unprotected. By
doing so, all warranty on the water heater tank is voided.

Troubleshooting
"AIR"

IN HOT WATER

Guide (cont'd)

FAUCETS

WATER

1. _e temperatureadjustment dial may be set too high. See the
Temperature Adjustment" section.

AWARNING
HYDROGEN GAS: Hydmgan gascan be producedin a hot
water _
thet hasnet beon usedfer a kingperindof _ne
(generallytwo weeks or more). Hydrogen gasis ext_mely
flammable and explosive.To preventthe possibilityof injury
under theseco_
we recommendthe hot water faucet
be openedfor severalminutesat the kitchensinkbeforeany
electricalappliances
whichare connectedto the hot water system are used(suchas a dishwasheror washingmachine).If
hydrogengas is present, there will probably be an unusual
soundsimilarto air escapingthroughthe pipeasthe hot water
faucet is opened.There must be no smokingor openflame
near the faucetat tbe time it isope_

HIGH

TEMPERATURE

SHUT

IS TOO HOT

NOTE: A period of time is oece_k_y after an adjustment
has been made for the waser temperasure to t-eachthe new
temper, ware semng.
2. ]flower temperaturesetrings will nor lowerthe water temperature, call the SearsService Center.

AWARNING
HOTTER WATERCAN SCALI_.Water heatersam intendedto
producehot water.Water heatedto a temperaturewhichwill
sadslyclotheswashing,dishwashing,andother sanit_ng needs
canstaid and _
injureyou upencontact.Somepeople am mere I.ila_.y..
to be _
injuredby hotwater than
othe_ Theseincludetheelderl_children,sheinfirm,or physicallyylrnentally
handicapped.
If anyoneusinghotwater in yourhome
fitsintoone ofthesegreupser iftham isa localcndeer statelaw
requiringa certaintemperaturewaterat thehot water_ then
youmust takespecial.pre_L
In addi6onto uslngthe lowest
possible
temperature,settingthat satisfies
yourhot water needs,
a meanssuchasa mixingvalve,shouldbe usedat the hot water
tapsusedbythesepeopleor at the water heater.Mixingvalvas
are available
at plumbingsupplyor hardwarestores,Followmanufacturersinstructionsfor installationof the valves.Before
changing the factory setting on the thermostat, read the
'_remperature
Regulation"
sectionin thismanual.

OFF SYSTEM

This water heater is equipped with an automatic gas shut off system. The high temperature shut off is built into the gas control
valve. This system shuts off the gas supply to the water heater
burners when high water temperatures are present. It is nonresetrable. If the high temperature shut offactivates, the gas,control valve must be replaced. If this were to occur, turn OFF the
entire gas supply to the water heater. Contact the Sears Service
Center.
_,WARNING
Should overheatingoccur or the gassupplyfail to shut off,
turn "OFF" the manual gascontrol valveto the appliance.

&WARNING
NOT ENOUGH

Due to the nature of the typical gas water heater, the
water temperature in certain situations may be hotter
than the thermostat setting.
Short, frequent draws of hot water - especiallywith very
cold incoming water - can shockthe thermostat into brief
operation resulting in hotter and hotter layers of water
closerto the top of the tank.
Changes in hot water usage patterns or raisingthe tomperature differential between the cut-on of the thermoscatand the cold water temperature will usuallyeliminate
the problem.

OR NO HOT WATER

Check the pilot flame. It may have gone out. All models have
_ Check
the manual
valve
be sure the
it ispilot.
open.
an opening
behind gas
theshut
outeroffdoor
fortoviewing
If the pilot is not lit, _l!ow the _Lighting" instructions in this
manual or located above the gas control valve on the water
heater to relight the pilot. If the water was extremely hot and is
now cold, the high limit safety temperature shut off may have
put out the burner and pilot. If the high temperature shut off
activates, the gas controlvalve must be rephced. Contact the
Sears Service Center.
The gas control knob must be turned to the "ON"position.
T_e temperature adjustment dial may be set too low. See the
Temperature Regulation section.
water
asifquickly.
i Anheunderfired
gas company
canheater
checkwill
the nor
gasheat
inputwater
to see
it is correct.
Look for leaking or open hot water faucets. Make sure all are
closed.
• The cold water inlet temperature may be colder during the
winter months. It will take longer to heat the water and seem
like less hot water.
• If you cannot find what is wrong, call the Sears Service Center.

Troubleshooting

Guide (cont'd)

Leakage Checkpoints
Use this guide to check a _Leaking _ water heater. Many suspected _Leakers" are not leaking tanks. Often the source of the water
can be found and corrected.

•
ACAUTION
I
Read this manual Erst. Then before checking the water
heater make sure the gas supply has been turned]
"OFF", end never turn the gas"ON" before the tank is
comp etely full of water,

If you arenot thoroughly familiar with your local gas codes your
water heater, and safety practices, contact the
Center to check the water heater.

A CAUTION

[

Never use thk water heater unlessit is completely filled ]
with water. To prevent damage to the tank, the tank
must be filled with water. Water must flow from the hot I
water faucet before turning "ON" gas to the water I
heater.

Water at the draft hood is water vapor which has condensed out of the combustionprodncts. This is caused by a
problem in the vent. Contact the Sears Service Center.
O

*Condensation may be seen on pipes in humid weather or
pipe connections may be leaking.
primary anode rod fitting may be leaking.

O'The
O

Small
amounts
fromexpansion
temperature-pressure
valve may
be dueoftowater
thermal
or high water relief
pressure in your area,

o'The the tank
temperature-pressure
fitting.
O

Warer from a drain valve may be due to the valve opened
slightly.

O'The
O

relief valve may be leaking at

drain valve may be leaking at the tank fitting.

Combustion products contain water vapor which can condense on the cooler suff_ees of the tank. Droplets form and
drip into the fire or run on the floor. This is common at
the time of startup after installation and when incoming
water is cold.
Water in the water heater bottom or on the floor may be
from condensation, loose connections, or the relief valve.
DO NOT replace the water heater until a full inspection
of all possible water sources is made and necessary corrective steps taken. Leakage from other appliances, water
lines, or ground seepage should also be checked.
NOTE: To check where threaded portion enters tank,
insert cotton swab between jacket opening and fitting.
If cotton is wet, follow "Draining"
instructions
in the
"Service and Adjustment" section and then remove fitting. Put pipe dope or teflon tape on the threads and
replace.
Then follow
"Filling
the Water
Heater"
instructions in the "Installation
Insttuctlon_'
section.

Notes

'arts Order
2ONOMIZER

List

5 MOBILE HOME GAS WATER HEATERS

3DEL NUMBERS:
•3.333830
,3.333930

30 Gal.
40 Gal.

ZT_

Parts Order
ECONOMIZER

List (cont'd)

5 MOBILE HOME GAS WATER HEATERS

MODEL NUMBERS:
153.333830
153.333930

30 Gal.
40 Gal.

Modal

KEY _
NO.
1

Numbers

153,333830
153.333930
PART NUMBERS

PART DESCRIFI_ON
Temperstule-Prrssure Ralief Valve*

9000071

2
3
4

Primary Anode Rod

42-33085
9000279

4=_-33085
9000279

Modd Rating Platet

0270118

Drain Valve

9000058

Drain Valve Washer (_7A2"
x 'gu"x ¼"thick)**

6
7
7
8

Tharmocouple

9001584
F145-0085

9000284

9000800

9
10
10
11
12

Pilot Tubing w/FittinBs
Burner Orifice (Natural)
Burner Orifice [Propane (L.E)]
Manifold
Burner

42-9231
9000278

0230211

0230140

9002613

9002615

9000390

13
14

Outer Door
Inner Door

9000351
9000281

Gas Control Valve

F145-0846

16
17
18

Temperature Adjustment Knob
Flue Baffle
Draft Hood

F145-0697

9000391

9000537

9000272

19
#

Mounting Brackets
Manual

Mag-Erad

Clip

Pilot (Natural)
Pilot [Propane (L.E)]
Thermocouple*

9001261

9001261
0291214
23600

# Not Illustrated
* These parts are also availableat most Sears retail stores.
**Also available at most hardware stores.
t Replaced only upon return of damaged plate.
The model number of your Gas Water Heater will be found on
the model rating plate located near the gas control valve.

Now that you have purchased your Gas Water Heater, should a
need ever exist for repair parts or service, simply contact any
SEARS Service Center or call 1-800-4-REPAIR (1-800-473-7247).
Be sure to provide pertinent facts when you call or visit,

When ordering repair parts, always give the following informarion:
Model Number
Part Number
Part Description
Name of Item

All parts listed may be ordered from any SEARS Service Center,
most SEARS stores and by calling 1-800-366-PART (1-800-3667247). If the pasts you need axe not stocked locally, your orderwill
be electronically transmitted to a SEARS Repair Parts Distribution
Center for handling.
THIS IS A REPMR PARTSLIST, NOT A PACKING LIST.

_lotes

Notes

Warranty
a.Adjusting thermostat.
b. Lightingpilot.
c. Leaksin pipes or fittings.
d. Improper venting
e. Condensation

About Your Warranty
THE PRICE OF YOUR WATERHEATER DOES NOT INCLUDE
A FREE CHECKUP SERVICECALL. On Water Heater Instalatlom
Arranged By Sears,Searswarrantsthe installation.
ON INSTALLATIONSNOT MADE BY SEARS AUTHORIZED
CONTRACTORS:
1. YourSearswarranty appliesto the product only,
2, Searsdoes not warrant the installation.
3. A charge will be made on service calls due to poor or incomplete
imtalladon. These indude:

This manual is in non-technical hngusge. It may help you ,avoidthe
cost of a needless servicecall. Many service calls reallyarent needed.
Such as when:
1.The gasis turned "OFF".
2. The pilot is out.
3. A gasorwater leak is due to loose pipe orconnections.

FULL ONE YEAR WARRANTY ON WATER HEATER
For one year from the date of purchase, when your Sears Kealmom water heater is installed and operated in accordance with
the instructions in this manual Sears will:
1. Repair defects in material or workmanship in this water heater, free of charge.
2. Furnish and install a new current model water heater of equal capacity and quality, free of charge, ifa leak occurs in the
tank.
LIMITED WARRANTY ON TANKS THAT LEAK
After one year and through 5 years from the date of purchase, if a leak occurs in the tank, Sears will furnish a new current
model water heater of equal capacity and quality. You will be charged for installation.

If the water heater is subjected to commercial, institutional, industrial or other non-residential use, the above warranty coverage for tanks that leak is effective for 2 years from the date of purchase.
To obtain warranty service, SIMPLY CONTACT THE NEAREST SEARS STORE OR SEARS SERVICE CENTER IN
THE UNITED STATES This warranty applies only while this product ]s in use in the United States.
This warranty gives you specific legal rights and you may also have other rights which vary from state to state.
"SEARS, ROEBUCK AND CO., Dept. 817 WA, Hoffman Estates, IL 60179"

Sears Installation Warranty

Sears Installation

In addition to any warranty.¢xrendedto you on the Sears merchandise
involved,which warranty becomeseffectivethe date the merchandiseis
installed should the workmanship of any Sears arran_d installation
prove faulty within one year, Searswill, upon notice from you, cause
such faults to be correctedat no additional cost to you. If you want this
heater professionallyinstalled by Searscontact your SearsSalesperson.
They will arrange for prompt, quality installation.

All installation labor arrangedby Searsshallbe performed in a neat,
workmanlikemanner in accordancewith generallyacceptedtrade practices. Further, all iustallatiom shall complywith all local faws,codes
regulationsand ordinances.The customer shall alsobe protected, during installation,by insurance relatingto property damage,Worker's
Compensation and Public Liability.
If you want this water heater professionallyinstalledby Searscontact
yourSalesperson.They will arrangefor prompt, quality installationby
Searsauthorized contractors.

Parts Ordering

Information

Policy

The model number of your gaswater heater is found on the model rating plate on the front of the water heater.

Forin-home
majorbrandrepairservice
Call24hours
a day,7 days
aweek

Fortherepairorreplacement
partsyouneed
delivered
directly
toyourhome
Call7 am- 7 pro,7 days
a week

1-800-4-REPAIR

1-800-366-PART

(1-800-473-7247)

(1-eoc_6e-727e)

Sears, Roebuck

and Co., Hoffman

Estates,

IL 60 179 U.S.A.

029_z_4-_.

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Kenmore 153333830 User Manual ECONOMIZER 5 GAS WATER HEATER Manuals And Guides 98100045

KENMORE Water heater, Gas Manual 98100045 KENMORE Water heater, Gas Owner's Manual, KENMORE Water heater, Gas installation guides

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