Kenmore 153334290 User Manual ENERGY EFFICIENT 5 GAS WATER HEATER Manuals And Guides L9080252

KENMORE Water heater, Gas Manual L9080252 KENMORE Water heater, Gas Owner's Manual, KENMORE Water heater, Gas installation guides

User Manual: Kenmore 153334290 153334290 KENMORE ENERGY EFFICIENT 5 GAS WATER HEATER - Manuals and Guides View the owners manual for your KENMORE ENERGY EFFICIENT 5 GAS WATER HEATER #153334290. Home:Plumbing Parts:Kenmore Parts:Kenmore ENERGY EFFICIENT 5 GAS WATER HEATER Manual

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Owners
Manual
FOR POTABLE WATER
HEATING ONLY
NOT SUITABLE FOR
SPACEHEATING

NOT FOR USE IIX[,
MOBILE HOMES
Hodel
153.334290
153.334390
IS3.334490
153.334S90

No.
40 Gal. Short
30 Gal.
40 Gal.
S0 Gal.

'IENERGY
EFFICIENTT"5
GAS WATER
HEATER
• Care

• Safety Instructions
• Installation
• Operation

and Maintenance

• Troubleshooting
• Parts List

For Your Safety
AN ODORANT
IS ADDED
WATER HEATER
WARNING:

TO THE

If the information

GAS USED

BY THIS

in these instructions

lowed exactly, a fire or explosion may result,
damage, personal ,nlury or death•

are not fol-

causing property

-Do not store or use gas.oline or other flammable vapors and liquids in the vicinity of this or any other appliance.
-WHAT TO DO IF YOU SMELL GAS
: Do not try to light any appliance.
Do not touch any electrical switch; do not use any phone in your
building.

Caution:
Read and Follow
All Safety Rules and
Operating Instructions
Before First Use of
This Product.

the gascall
supplier'sinstructions.
i Follow
Immediately
your gas supplier from a neighbor's phone.
If you can not reach your gas supplier, call the fire department.
-Installation and service must be performed by a qualified installer,
service agency or the gas supplier.

AWARNING
•
.
.
.
.
Improper installation, adjustment, alteration, service or m_ntenance I
can cause DEATH, SERIOUS BODILY INJURY, OR PROPERTY DAMAGE. Refer to this manual for assistance or consult the local Sears
Serv ce Center or gas utility for further information.
AWARNING
Flammable vapors may be drawn by air currents from other areas
of the structure to this appliance.

Savethis Manual for Future Reference.

Sears,

Roebuck

AWARNING
READ THE GENERAL SAFETY SECTION BEGINNING ON INSIDE
COVER AND THEN THIS ENTIRE MANUAL BEFORE INSTALLING
OR OPERATING THIS WATER HEATER.

and Co.,

Hoffman

Estates,

IL 60179

U.S.A.

Safety Precautions
AWARNING
Improper installation, adjustment, alteration, service
or maintenance can cause DEATH, SERIOUS BODILY
INJURY, OR PROPERTY DAMAGE. Refer to this mauual for assistance or consult your local Sears Service
Center for further information.

[
I
I
I
[

_,WARNING
WATER HEATERS EQUIPPED FOR ONE TYPE GAS
ONLY: This water heater is equipped for one type gas
only. Check the model rating plate near the gas control
valve for the correct gas. DO NOT USE THIS WATER
HEATER WITH ANY GAS OTHER THAN THE ONE
SHOWN ON THE MODEL RATING PLATE. Failure to
use the correct gas can causeproblems which can result in
DEATH, SERIOUS BODILY INJURY, OR PROPERTY
DAMAGE. If you have any questions or doubts consult
your gas supplier or local utility.

_,WARNING
INSTALLATIONS IN AREAS WHERE FLAMMABLE LIQUIDS (VAPORS) ARE LIKELY TO BE PRESENT OR
STORED (GARAGES, STORAGE, AND UTILITY AREAS
ETC): F ammable liquids (such as gasoline, solvents,
propane (LP) or butane, etc.), all of which emit flammable
vapors, may be improperly stored or used in such areas.
The gas water heater pilot light or main bumer can ignite
such vapors. The resulting flashback and fire can cause
death or serious burns to anyone in the area, as well as
property damage.
If installation in such areas is your only option, then the
installation must be accomplished in a way that the pilot
flame and main burner flame are elevated from the floor
at least 18 inches. While this may reduce the chances of
flammable vapors from a floor spill being ignited, gasoline
and other flammable substancesshould never be stored or
used in the same room or area containing a gas water
heater or other open flame or spark producing appliance.
NOTE: Flammable vapors may be drawn by air current
from other areas of the structure to the appliance.

AWARNING
If this water heater will be used in beauty shops, barber
shops, cleaning establishments, or self-servica laundries
with dry cleaning equipment, it is imperative that the
water heater or water heaters be installed so that combustion and ventilation air be taken from outside these
areas. Refer to the "Facts to Consider About the
Location" section of this manual and also the latest edition of the National Fuel Gas Code, ANSI Z223.1, also
referred to as NFPA 54 for specifics provided concerning
air required.

_,WARNING
I
A fire can start if combustiblematerialssuchas clothingI
cleaningmaterials,or flammableliquidsare placedagainst
or nextto the water heater.

AWARNING
At the time of manufacture this water heater was provided with a combination temperature-pressures relief valve
certified by _nationally
recognized testing laboratory
that maintains periodic inspection of production of listed
equipment ol"materials, as meeting the requirements for
Relief Valves and Automatic Gas Shutoff Devices for Hot
Water Supply Systems, and the atest edition of ANSI
Z21.22 end the code requirements of ASME. If replaced,
the valve must meet the requirements of local codes, hut
not less than a combination temperature and pressure
relief valve certified as meeting the requirements
for
Relief Valves and Automatic Gas Shutoff Devices for Hot
Water Supply Systems, ANSI Z21.22 by a nationally recognized testing laboratory that maintains periodic
inspection of production
of listed equipment
or
materials.
The valve must be marked with a maximum set pressure
not to exceed the marked hydrostatic working pressure
of the water heater (150 Ibs./sq. in.) and a discharge
capacity not less than the water heater input rate as
shown on the model rating plate. (Electric heaters watts divided by 1000 x 3415 equal BTU/Hr. rate.)
Your local jurisdictional authority, while mandating the
use of a tempereture.pressure
relief valve complying
with ANSI Z21.22 and ASME, may require a valve mode]
different from the one furnished with the water heater.
Compliance with such local requirements must be satisfied by the installer or end user oftbe water heater with
a locally prescribed temperature-pressure
relief valve
installed in the designated opening in the water heater in
_lece of the factory fumished valve.
For safe operation of the water heater, the relief valve
must not be removed from it's designated opening or
plugged.
The temperature-pressure
relief valve must be installed
directly into the fitting of the water heater designated for
the relief valve. Position the valve downward and provide
tubing so that any discharge will exit only within 6 inches
above, or at any distance below the structural floor. Be
certain that no contact is made with any live electrical
tort. The discharge opening must not be blocked or
reduced in size under any circumstances. Excessive
length, over 30 feet, or use of more than four elbows can
cause restriction and reduce the discharge capacity of
the valve.
No valve or other obstruction is to be placed between
the relief valve and the tank. Do not connect tubing
directly to discharge drain unlessa 6 air gap is provided.
To prevent bodily injury, hazard to life, or property damage, the relief valve must be allowed to discharge water
in quantities should circumstances demand. If the discharge pipe is not connected to a drain or other suitable
means, the water flow may cause property damage.
The Discharge Pipe:
• Must not be smaller in size than the outlet pipe size of
the valve, or have any reducing couplings or other
restrictions.
Must not be plugged or blocked.
Must be of material listed for hot water distribution.
Must be installed so as to allow complete drainage of
both the temperature-pressure
relief valve, and the discharge pipe.
Must terminate at an adequate drain.
Must not have any valve between the relief valve and
tan_

Safety Precautions
AWARNING

AWARNING

A gas water heater cannot operate properly without the
correct amount of air for combustion. Do not install in a
confined area such a closet, unless you provide air as
shown in the "Facts to Consider About the Location" section. Never obstruct the flow of ventilation air. If you have
any doubts or questions at all, call your gas company.
Failure to provide the proper amount of combustion air
can result in a fire or explosion and can cause DEATH
SERIOUS BODILY INJURY,OR PROPERTY DAMAGE.

This water heater must not be installed directly on carpeting. Carpeting must be protected by a metal or wood
panel beneath the appliance extending beyond the full
width and depth of the appliance by at least 3 inches
(76.2mm) in any direction, or if the appliance is installed
in an alcove or closet, the entire floor must be covered by
the panel. Failure to heed this warning may result in a
fire hazard.

AWARNING

VENT DAMPERS - Any vent damper, whether it is operated thermally or otherwise must be removed if its use
inhibits proper drafting of the water heater.
Thermally Operated Vent Dampers: Gas-fired water
heaters having thermal efficiency in excess of 80% may
troduce a relatively low flue gas temperature. Such temmraturas may nut be high enough to properly open thermally operated vent dampers. This would cause spillageof
flue gasesand may cause carbon monoxide poisoning.
Vent dampers must bear evidence of certification as complying with the latest edition of American National
Standard ANSI Z21.68 (ANSI Z21.66 & 67, respectively,
cover electrically
and mechanically actuated vent
dampers). Before installation of any vent damper, consult
tour local Sears Service Center or the gas utility for further information.

HOTTER WATER CAN SCALD: Water heaters are
intended to produce hot water. Water heated to a temperature which will satisfy clothes washing, dish washing,
and other sanitizing needs can scald and permanently
injure you upon contact. Some people are more likely to
be permanently injured by hot water than others. These
include the elderly, children, the infirm, or physically/mentally handicapped. If anyone using hot water in your home
fits into one of these groups or if there is a local code or
state law requiring a certain temperature water at the hot
water tap, then you must take special precautions. In addition to using the lowest possible temperature setting that
satisfiesyour hot water needs, a means such as a mixing
valve, should be used at the hot water taps used by these
people or at the water heater. Mixing valves are available
at plumbing supply or hardware stores. Follow manufacturers instructions for installation of the valves. Before
changing the factory setting on the thermostat, read the
"Temperature Regulation" section in this manual.

,_WARNING
• The appliance and its individual shutoff"valve must be disconnected from the gas supply piping system during any
pressure testing of the gas system at test pressures in
excessof ½ pound per square inch (3.SkPa).
• The appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve
during any pressure testing of the gas supply piping sys-tom at test pressures equal or less than ½ pound per
square inch (3.SkPa).

AWARNING
Soot build-up indicates a problem that requires corroction before further use. Turn "OFF" gas to water heater
and leave "OFF" until repairs are made, because failure
to correct the cause of the sooting can result in a fire or
explosion causing DEATH, SERIOUS BODILY INJURY,
OR PROPERTY DAMAGE.

h, WARNING
AWARNING

Chemical vapor corrosion of the flue and vent system
may occur if air for combustion contains certain chemical
vapors. Spray can propellants, cleaning solvents, refrigerator and air conditioner refrigerants, swimming pool
chemicals, calcium and sodium chloride, waxes, bleach,
and process chemicals are typical compounds which are
potentially corrosive.

BEFORE LIGHTING
[PROPANE (L.P.) GAS WATER
HEATERS]: Propane (L.R) gas is heavier than air. Should
there be a leak in the system, the gas will settle near the
ground. Basements, crawl spaces, skirted areas under
mobile homes (even when ventilated), closets and areas
below ground level will serve as pockets for the accumulation of this gas. Before attempting to light or relight the
water heater's pilot or turning on a nearby electrical light
switch, be absolutely sure there is no accumulated gas in
the area. Search for odor of gas by sniffing at ground level
in the vicinity of the appliance. If odor is detected, follow
steps indicated at "For Your Safety" on the cover page of
this manual then leave the premises.

AWARNING
Obstructed or deteriorated vent systems may present a
serious health Hsk or asphyxiat on.

Safety Precautions continued on page 4
3

Safety Precautions
AWARNING

The water heater with draft hood installed must be prop. I
erly vented to a chimney which terminates outdoors.
Never operate the water heater unlessit is vented to the I
outdoors and has adequate air supply to avoid risks of
improper operation, explosion or asphyxiation.

_WARNING
Minimum clearances between the water heater and combustible or non-combustible construction are I" at the
sidesand rear, 4" at the front, and 6" from the vent pipe.
Clearance from the top of the jacket is 18" on most models. Note that a lesser dimension may be allowed on some
models. Refer to the labe| on the water heater adjaceot to
the gas control valve for all clearances,

A WARNING
Do not use this appliance if any part of it has been under I
water. Immediately call a Sears Service Technician to I
_spect the appliance and to replace the gas control or any
_rt of the burner system which has been under water.
I

_,WARNING
HYDROGEN GAS: Hydrogen gas can be produced in a hot
water system that has not been used for a leng period of
time (generally two weeks or more). Hydrogen gas is
extremely flammable and explosive. To prevent the possibility of injury under these conditions, we recommend the
hot water faucet be opened for several minutes at the
kitchen sink before any electrical appliances which are
connected to the hot water system are used (such as a dishwather or washing machine). If hydrogen gas is present,
there will probably be an unusual sound similar to air
escaping through the pipe as the hot water faucet is
opened. There must be no smoking or open flame near
the faucet at the time it is open.

AWARNING
INSULATING
JACKETS: When installing an external
water heater insulation jacket on a gas water heater:
• DO NOT cover the temperature-pressure
relief valve.
• DO Nor put insulation over any part of the top of the
gas water heater.
• DO NOT put insulation over the gas control valve or gas
control valvelbumer cover, or any access areas to the
burner.
• DO NOT let insulation around the gas water heater to
get within 8 inches of the floor (air must get to the
burner).
• DO NOT cover or remove operating instructions, and
safety related warning labels and materials affixed to the
water heater.
Failure to heed this will result in the possibility of a fire or
explosion.

A CAUTION
WATER HEATERS EVENTUALLY LEAK: Installation of
the water heater must be accomplished in sucha manner
that if the tank or any connections should leak, the flow of
water will not cause damage to the structure. When such
locations cannot be avoided, a suitable drain pan should
be installed under the water heater. Drain pans are available at your local Sears store. Such a drain pan must be
not greater than 1% inches deep, have a minimum length
and width of at least 2 inches greater than the water
heater dimensions and must be piped to an adequate
drain. The pan must not restrict combustion air flow,
Under no circumstances is the manufacturer or Sears to
be held liable for any water damage in connection with
this water heater.

Table of Contents

Safety Precautions ..........................................................................................................
2-4
Table of Contents ...........................................................................................................
_
Customer Responsibilities ............................................................................................
6
Product

Specifications

.........................................................................................................
6

Materials and Basic Tools Needed ..............................................................................
7
Materials Needed ......................................................................................................................................................................
B_sic Tools ................................................................................................................................................................................

Installation

Instructions

......................................................................................................
8-16

Removing the Old Water Heater ...............................................................................................................................................
Facts to Consider About the Location .......................................................................................................................................
Combustion Air and Ventilation for Appliances in Unconfined Spaces ...................................................................................
Combustion Air and Ventilation for Appliances in Confined Spaces .......................................................................................
Water Piping ...........................................................................................................................................................................
Temperature-Pressure Relief Valve ...........................................................................................................................................
Filling the Water Heater ..........................................................................................................................................................
Venting ..............................................................................................................................................................................
Gas Piping .........................................................................................................................................................................
Installation Checklist ..............................................................................................................................................................

O eratin

Instructions

_ig_ting ......... .g.,

Temperature Regulation ..........................................................................................................................................................

20
20
20
20
21
21
21
21
21

Guide .................................................................................................
22-22

Start Up Conditions ..........................................................................................................................................................
Condensation .......................................................................................................................................................................
Smoke/Odor .........................................................................................................................................................................
Thermal Expansion .........................................................................................................................................................
Strange Sounds .....................................................................................................................................................................
Operational Conditions .....................................................................................................................................................
Smelly Water .........................................................................................................................................................................
Air in Hot Water Faucets ......................................................................................................................................................
High Temperature Shut Off System ......................................................................................................................................
Not Enough Hot Water ........................................................................................................................................................
Water is Too Hot ..................................................................................................................................................................
Leakage Checkpoints

1718

......................................................................................................
20-21

Tank (Sediment) Cleaning ......................................................................................................................................................
Venting System Inspection ......................................................................................................................................................
Burner Inspection ...................................................................................................................................................................
Burner Cleaning .....................................................................................................................................................................
Draining .................................................................................................................................................................................
Temperature-Pressure Relief Valve Operation ..........................................................................................................................
Drain Valve Washer Replacement ...........................................................................................................................................
Housekeeping .........................................................................................................................................................................
Service ....................................................................................................................................................................................

Troubleshooting

8
9
10
10
11
12
13
13-14
14-15
t6

17-19
.........................................................................................................................

Service and Adjustment

7
7

..............................................................................................................................................................

22-23
22
22
22-23
23
23-24
23
23
24
24
24
25

Parts ---OrderList .....................................................................................................................
26-27

Customer
Thank

Responsibilities

You

This manual contains instructions for the installation operation, and maintenance of the gas-fired water heater. It also
contains warnings through out the manual that you must read
and be aware of. All warnings and all instructions are essential
to the proper operation of the water heater and your safety.
Since we cannot put everythingon the first few page.s, READ
THE ENTIRE MANUAL BEFORE ATTEMPTING TO
INSTALL OR OPERATE THE WATER HEATER.
• The installation must conform with the instructions in this
manual; gas company rules; and Local Codes, or in the
absence of Local Codes, with the latest edition of the National
Fuel Gas code, ANSI Z223.1, also referred to as NFPA 54.
This publication is available from your local government or
public library or gas company or by writing NFPA,
Batterymarch Park, Quincy, MA 02269.
• If after reading this manualyou have any questions or do not
understand any portion of the instructions, call the Sears
Service Center.
• Carefully plan the place where you are going to put the water
heater. Correct combustion, vent action, and vent pipe installation are very important in preventing death from _ossible
carbon monoxide poisoning and fires. Examine the location to ensure the water heater complies with
the _Facts to Consider About the Location" section in this

for purchasinga
Sears water heater.
Properly installed and maintained, it should give you years of
trouble free service. If you should decide that you want the new
water heater professionally installed by Sears call the local Sears
Service Center or any Sears store. They will arrange for prompt,
quality installation by Sears authorized contractors.
Abbreviations Found In This Instruction Manual
I.A.S. - International Approval Services, A Division of CSA
A.N.S.I. - American National Standards Institute

AWARNING
This gas-fired water heater is design certified by the
International Approval Services, A Division of CSA under
American National Standard/CSA Standard for Gas Water
Heaters ANS Z21.10.1 • CSA 4.1 (latest edition). The
installation must conform with this manual, Local Codes
and with the latest edition of the National Fuel Gas Code,
ANSI Z223.1.
This publication is available from your local government or
public library, gas company, or by writing NFPA,
Batterymarch Park, Quincy, MA 02269.

manual.

• Read the "Safety Precautions" section, pages 2 through 4 of
this manual first and then the entire manual carefially. If you
don't follow the safety rules, the water heater will not operate
properly. It could cause DEATH, SERIOUS
BODILY
INJURY AND/OR PROPERTY DAMAGE.

•

For California installation this water heater must be braced,
anchored, or strapped to avoid falling or moving during an
earthquake. See instructions for correct installation procedures. Instructions may be obtained from your local dealer,
wholesaler, public utilities or California Office of the State
Architect, 400 P Street, Sacramento, CA 95814.

Product Specifications
MODEL
NUMBER

DIMENSIONS

TANK
CAPACITY
IN GALLONS

TYPE

153.334290

NATURAL

35,000

35.8

153.334390

NATURAL

28,000

28.7

153.334490

NATURAL

31.0

153.334590

NATURAL

30,000
30,000

31.0

OF
GAS

B.T.U.
RATE

RECOVERy RATE
GALS. PER HOUR
@ 90°F RISE

IN INCHES

MINIMUM
VENT
PIPE

DIAMETER

HEIGHT TO
JACKETTOP

3"-4"

475

56_

56½

Materials
Materials

and Basic Tools Needed

Needed

To simplify the installation Sears has available the installation
parrs shown below. You may or may not need all of these materials, depending on your type of installation.

WATER HEATER STAND 24"x24"x18"
FOR USE WITH
WATER HEATERS
INSTALLED
IN RESIDENTIAL
GARAGES
HAVING
A DIAMETER
24"
OR LESS AND A RATED CAPACITY
75 GALLONS
OR LESS
VENT

ELBOW

EXPANSION
TANKS
FOR THERMAL
EXPANSION
CONDITIONS AVAILABLE
IN
2 GALLON
AND 5
GALLON
CAPACITY
THROUGH
LOCAL
SEARS STORE OR
SERVICE CENTERS

WATER
HEATER INSTALLATION
KIT WITH
FLEXIBLE CONNECTORS
FOR
314" OR liT' THREADED
OR COPPER PLUMBING

VENT

WATER
HEATER HEAT
TRAPS HELP REDUCE HEAT
LOSS DUE TO THERMAL
SYPHONING

PiPE

Basic Tools
You may or may not need all of these tools, depending on your
type of installation. These tools can be purchased at your local
Sears store.
•
•
•
•
•
•
•

FLEXIBLE WATER
HEATER GAS CONNECTORWITH
FITTINGS

Pipe Wrenches (2) 14"
Screwdriver
Tin Snips
6 Foot Tape of Folding Rule
Garden Hose
Drill
Pipe dope or Teflon Tape

DRAIN
PANS AVAILABLE
IN 20" DIAMETER FOR WATER
HEATERS HAVING
A
DIAMETER
18" OR LESS AND AVAILABLE IN 28" DIAMETER
FOR WATER
HEATERS
HAVING
A DIAMETER
26" OR
LESS

ADDITIONAL
TOOLS NEEDED
WHEN SWEAT SOLDERING
•
•
•
•
•
•

Tubing Cutters or Hacksaw
Propane Torch
Sof_ Solder
Solder Flux
Emery Cloth
Wire Brushes

\
HACKSAW

GARDEN

HOSE

6 FOOT

TAPE
PIPE
WRENCH

SLOT-HEAD

314" WIRE

BRUSH

SCREWDRIVER
112" WIRE

PHILLIPS

BRUSH
PROPANE
TORCH

SCRE_NDRIVER

TIN
ROLL OF TEFLON
TAPE
(USE ONLY ON WATER
CONNECTIONS)
PIPE DOPE (SQUEEZE
TUBE)
(USE FOR WATER AND
GAS CONNECTIONS)

ROLL OF LEAD FREE
SOFT SOLDER

SNIPS
_L_J_

DRILL

[Jl

ROLL

OF EMERY
CLOTH

SOLDER

FLUX

TUBING
CUTTER

Installation
Removing

Instructions

the Old Water

Turn "OFF" the gas supply

Heater

the water heater.

AWARNING

Disconnect the vent pipe from the draft hood where
they connect to the water heater. In most installations
the vent pipe canhe Liftedoff after any screw or other
attached devices are removed. Dispose of the draft
hood. The new water heater has the draft hood which
must be used for proper operation.

]

I If the main gas line shutoff serving all gas appliances is/
used, also shut "OFF" the gas at each appliance. Lea_e alJ|
[ gas appliances shut "OFF" until the water heater installa-|
I lion is complete.
|

a. If you have copper piping to the water
heater, the two copper water pipes can be
cut with a hacksaw approximately 4"
away from where they connect to the
water heater. This will avoid cutting off
the pipes too short. Additional cuts can
be made later if necessary. Disconnect
the temperature-pressure
relief valve
drain line. When the water heater is
drained, disconnect the hose from the
drain valve. Close the drain valve. The
water heater is now completely disconnected and ready to be removed.

QTurn
"OFF" the water to the water
heater. Some installations require that
the water be turned off to the entire
house,

Check a_mn to make sure the gas supply
is _OFF to the vcater heater. Then disconnect the gas supply connection from
the gas control valve.

Attach
valve
drain
drain
faucet
water

a hose to the water heater
and put the other end in
or outdoors.
Open the water
valve. Open a nearby hot
which will relieve pressure
heater and speed draining.

drain
a floor
heater
water
in the

AWARNING
The water passingout of the drain valve may be extremely
hot. To avoid being scalded, make sure all connections are
tight and that the water flow is directed away from any
pelTton.

b. If you have galvanized pipe to the water
heater, loosen the twogalvanized pipes
with a pipe wrench at the union in each
line. Also disconnect the piping remaining to the water heater. These pieces
should be saved since they may be needed when reconnecting the new water
heater. Disconnect the temperature-pressure relief valve drain line. When the
water heater is drained, disconnect the
hose from the drain valve. Close the
drain valve. The water heater is now
completely disconnected and ready to be
removed.

ACAUTION

]

I Mineral buildup or sediment may have accumulated in the|
[ old water heater. This causes the water heater to be much|
[ heavier than normal and this residue, if spilled out, could}
I cause staining.
]

Installation

Instructions

Facts to Consider
Location

About the

You should carefully choose an indoor location for the new
water heater, because the placement is a very important consideration for the safety of the occupants in the building and for
the most economical use of the appliance. This water heater is
not for use in mobile homes or outdoor installation.

• The location selection must provide adequate dearances for servicing and proper operation of the waterheater.

_,WARNING
This water heater must nut be instelladdirectly on carpe_ng,
Carpeting must be protected by a metal or wood panel
beneath the appliance extending beyondthe full width and
depth of the appliance by at least 3 inches (76.2mm) in any
direction, or if the applianceis installedin an alcoveor closet,
the entire floor must be coveredby the panel. Failureto heed
this warningmay resultin a Ere hazard.

Whether replacing an old water heater or putting the water
heater in a new location, the following critical points must be
observed.
•

(cont'd)

The location selected should be indoors as close as practical
to the gas vent or chimney to which the water heater vent is
going to be connected, and as centralized with the water pipin._ system as possible. The water heater, as all water heaters,
will eventually leak. Do not install without adequate
drainage provisions where water flow will cause damage.

AWARNING
Minimum clearances between the water heater and combustilde or non-combustibleconstructionare I" at the sides
and rear, 4" at the front, and 6" from the vent pipe. Clearance
from the top of the jacket is 18"on most medelL Note that a
lesserdimensionmay be allowed on some modal_ Referto the
label on the water heater adjacentto the gas control valvefor
all clearance_

& CAUTION
WATER HEATERS EVENTUALLY LEAK: Installation of the
water heater must be accomplishedin such a manner that if
the tank or any connectionsshouldleak, tee flow of water will
not causedamageto the structure. When suchlocationscannot be avoided,a suitable drain pan shouldbe installedunder
the water heater. Drain pansare awllable at your localSears
store. Such a drain pan must be not greater than 1½ inches
deep, have a minimum length and width of at least 2 inches
greater than the water heater dimensionsand must be piped
to an adequate drairLThe panmust not restrict combustionair
flow.Under no circumstancesis the manufacturer or Searsto
be held liable for any water damage in connectionwith this
water heater.

12" MAX._

VENTI T_ON
OPE_GS
TOP VI
OFCO
T
WITHO_T)_R

AWARNING
INSTALLATIONS IN AREAS WHERE FLAMMABLE UQUIDS
(VAPORS) ARE LIKELY TO RE PRESENT OR STORED
(GARAGES, STORAGE, AND UTILITY AREAS, ETC):
Flammal_e liquids(suchas gasoline,solvents,propane(LP) or
butane, etc.), all of which emit flammable vapors, may be
imp_perly stored or usedin suchaxea_The gaswater heater
pilot light or main burner can ignitesuchvape_ The resulti.rig
flashbeckandfire can cansedezth er seriousbems te anyoeem
the area,aswell aspreperty damage.
If installationin suchareasis youronly option,thee the installation must be accomplishedin a way that the pilot flame anl
mainburner flame are elevatedfrom the floor at least 18inche_
While this may reducethe chancesof flammablevaporsfrom a
floor spillbeing ignited,gasolineand other flammablesubstances
shouldneverbe stored or usedin the same room or area conteining a gaswater heater or other open game or sparkproduc.
ingappliance.
NOTE: Flammable vaporsmay be drawn by air cun_lts from
other areasof the structureto the appliance.

AJRDUCT

Figure I I

A, WARNING
A gaswater heater cannot operate properly without the correct amount of air for combustion,Do not install in a confined
area such a doset, unlessyouprovideair as shown in the "Facts
to ConsiderAbout the Location" section.Never obstruct the
flow of vantilationair. If you haveany doubtsor qeesdonsat all,
callyour gascompany.Failureto providethe properamount of
combustionair can result in a fire or explosionand can cause
DEATH, SERIOUS BODILYINJURn,OR PROPERTYDAMAGE,

_,WARNING
If this water heater will be used in beauty shops,barber shops,
cleaning establishments, or self-service laundries with dry
cleaningequipment, it is imperative that the water heater or
water heatersbe installedso that combustionand ventilation
air be taken from outsidethese are_ Refer to the "Facts to
ConsiderAbout the Ler.adon"section of this manual and also
the latest editionof the National FuelGas Code,ANSI Z223.1,
also referred to as NFPA 54 for specificsprovidedconcerning
air required.

_,WARNING
Propellantsof aerosolspraysand volatile compounds,(cleaners,chlorine based chemicals,refrigerants,etc.) in addition to
being highlyflammable in many cases,will also changeto corrosive hydrochloric acid when exposed to the combustion
productsof the water heater. The results can be hazardous
and also causeproduct failure.
9

Installation

Instructions

(cont'd)

Combustion Air and Ventilation
for Appliances Located in
Unconfined Spaces
1. When directly communicating with the outdoors, each opening shall have a minimum free area of I square inch per 4,000
BTU per hour of total input rating of all equipment in the
enclosure. (See Figure 3.)

Unconfined Space is a space whose volume is not less than 50
cubic feet per 1,000 Btu per hour of the aggregate input rating
of all appliances installed in that space. Rooms communicating
directly with the space in which the appliances are installed,
through openings not furnished with doors, are considered a
part of the unconfined space.
In unconfined spaces in buildings, infiltration may be adequate
to provide air for combustion, ventilation and dilution of"flue
gases. However, in buildings of tight construction (for example,
weather stripping, heavily insulated, caulked, vapor barrier, etc.),
additional air may need to be provided using the methods
described in Combustion Air and Ventilation for Appliances
Located in Confined Spaces, b.

2. When communicating with the outdoors through vertical
ducts, each opening shall have a minimum free area of 1
square inch per 4,000 BTU per hour of total input rating of
all equipment in the enclosure. (See Figure 4.)

Combustion Air and Ventilation
for Appliances Located in
Confined Spaces
,
Contined Space is a space whose volume is less than 50 cubic
feet per 1,000 Btu per hour of the aggregate input rating of all
appliances installed in that space.
a_ ALL AIR FROM INSIDE BUILDINGS:
(See Page 9 Figure 1, and Figure 2 below)
The confined space shall be provided with two permanent
openings communicating directly with an additional room(s)
of sufficient volume so that the combined volume of all
spaces meets the criteria for an unconfined space. The total
input of all gas utilization equipment installed in the combined space shall be considered in making this determination.
Each opening shall have a minimum flee area of one square
inch per 1,000 BTU per hour of the total input rating of all
gas utilization equipment in the confined space, but not less
th,an 100 square inches. One opening shall commence within
12 of the top and one commencing within 12 of the bottom of the enclosure.

Figure 4 ]

3. When communicating with the outdoors through horizontal
ducts, each opening shall have a minimum free area of 1
_[_uareinch per 2,000 BTU per hour of total input rating of
equipment in the enclosure. (See Figure 5.)

Figure 5 ]

4. When ducts are used, they shall be of the same cross-sectional
area as the flee area of the openings to which they connect.
The minimum short side dimension of rectangular air ducts
shall not be less than 3". (See Figure 5.)

Figure 2 ]

b, ALL AIR FROM OUTDOORS: (see Figures 3-5)
The confined space shall be provided with two permanent
openings, one commencing within 12" of the :op and one
commencing within 12" from the bottom of t!_eenclosure.
The openings shall communicate directly,or b, ducts, with
the outdoors or spaces (crawl or attic) that free communicare with the outdoors.

Louvers and Grilles: In calculating free area, consideration
shall be given to the blocking effect of louvers, grilles or
screens protecting openings. Screens used shall not be smaller
than ¼-mesh. If the free area through a design of louver or
grille is known, it should be used in calculating the size opening required to provide the free area specified. If the design
and free area is not known, it may be assumed that wood louvers will be 20-25 percent free area and metal louvers and
grilles will have 60-75 percent free area. Louvers and grilles
shall be f'Lxedin the open position or interlocked with the
equ!pment so that they are opened automatically during
equipment

operation,

6. Special Conditions Created by Mechanical Exhausting or
Fireplaces: Operation of exhaust fans, ventilation systems,
clothes dryers or fireplaces may create conditions requiring
special attention to avoid unsatisfactoryoperationof installed
gasutilization equipment.

Figure 3 I
10

Installation
Water

Instructions

(cont'd)

Piping
Look at the top cover of the water heater. The cold water
inlet is markedcold. Put two or three turns of teflon tape
around the threaded end of the threaded-to-sweat coupling
and around both ends of the _A"threaded nipple. Using flexible connectors, connect the cold water pipe to the coldwater
inlet of the waterheater.

AWARNING
HOTTER WATER CAN SCALD:.Water heatersare intendedto
producehot water. Water heated to a temperature which will
satisfyclotheswashing,dishwashing,and other sanitizingneeds
can scaldand permanently injure youupon con__.ct.Some peopie are mote likelyto be permanentlyinjuredbyhot water than
othor_ These includethe elderly,children,the infirm,or physicadly/meotallyhandicapped.If anyoneusinghot water in yourhome
fitsinto oneof thasegroupsor if there isa IocaJcodeor state law
requiring a certaintemperaturewater at the hotwater ta_ than
youmusttake specialprecaution_In additionto usingthe lowest
possibletemperature settingthat satisfiesyour hot water needs,
a meanssuchasa mixingvalve,shouldbe usedat the hot water
taps usudby these people or at the water beater. M_ng valves
are availableat plumbingsupply or hardwarestore_ Followmanufacturers instructions for installation of the valves. Before
changing the factory setting on the thermostat, read the
'q'emperatureRnguladon"sectionin this manual.

AWARNING

This water heater shall not be connected to any I
heating systems or component(s)
used with a nonpotab e water heating app ante.

NOTE4 This water heater is super insulated to minimize
heat loss from the tank. Further reduction in heat loss
can be accomplished by insulating the hot water lines
from the water heater.

INSTALLATION
COMPLETED
USING
SEARS INSTALLATION
KIT
SHUTOFF
CONNECTORS
FLEXIBLE WATER

TO HOUSE
H_T
OUTLET l
THREADED TO
SWEAT COUPLING

AWARNING
Toxic chemic=Issuch as used for treatment of boilers ]
or non-potable water heating appliances shall never
be introduced into a potable water heating system.

COLD INLET
WATER
LINE
_['--

THREADED TO
SWEAT COUPLING

NIPPLE

If a water heater is installed in a dosed water supply system;
such as one having a back-flow preventer, check valve, water
meter with a check valve, etc.., in the cold water supply; means
shall be provided to control thermal expansion. Contact the
local utility or local Sears Service Center on how to control this
situation.

NIPPLE

'-,,I--TEMPERATURE.
PRESSURE
RELIEFVALVE

NOTE: To protect against untimely corrosion of hot and
cold water fittings, it is strongly recommended that all-electric unions or couplings be installed on this water heater
wfien connected to copper pipe.

DISCHARGE
(Do not cap

PIPE

or plus)

The illustration shows the attachment of the water piping to the
water heater. The water heater is equipped with '/4 water
connections.

NOTE: If using copper tubing, solder tubing to an adapter
before attaching the adapter to the cold water inlet connection. Do not solder the cold water supply llne directly to the
cold water inlet. It will harm the dip tube and damage the
tank.
i" AIR GAP

Look at the top cover of the water heater.The water oudet is
marked hot. Put two or three turns of teflon tape around the
threaded end of the threaded-to-sweat coupling and around
both ends of the 3A"threaded nipple. Using flexible connectors, connect the hot water pipe to the hot water outlet on
the water heater.

FLOOR

DRAIN

Installation

Instructions

Temperature-Pressure

(cont'd)

Relief Valve

AWARNING

At the time of manufacture this water heater was provided
with a combinationtemperature-pressuresrelief valve certified
by a nationally recognized testing laboratory that maintains
periodic inspectionof productionof listed equipment or materials, as meeting the requirements for Relief Valves and
Automatic Gas ShutoffDevicesfor Hot Water SupplySystems,
and the latest edition of ANSI Z21.22 and the code requirements of ASME. If replaced,the valve must meat the requirements of localcodes,but not lessthan a combinationtemperature and pressurerelief valve certified as meeting the requi_ments for Relief Valvesand Automatic Gas Shutoff Devicesfor
Hot Water SupplySystems,ANSI Z21.22 bya nationally recognized testing laboratory thut maintainsperiodic inspectionof
_roduction of listedequipmentor materials.
The valve must he marked with a maximum set pressurenot
to exceed the marked hydrostatic working pressure of the
water heater (150 IbsJsq.in.) and a dischargecapacitynot less
than the water heater inputrate as shownon the model rating
plate. (Electric heaters • watts divided by 1000 x 3415 equal
BTU/Hr. rate.)
Yourlocaljurisdictional_thority, while mandatingthe useof a
temperature-pressurerelief valve complyingwith ANSI Z21.22
and ASME, may require a valve model different from the one
fomished with the water heater.
Compliancewith suchlocalrequirements must be satisfiedby
the installeror end user of the water heater with a locallyprescribed temperature-pressurerelief valve installedin the designated openingin the water heater in placeof the factory furnishedvalve.
For safeoperationof the water heater,the relief valvemust not
he removedfrom it'sdesignatedopeningor plugged.
The temperature-pressurerelief valve must he installeddirectly
into the fittingof the water heater designatedfor the relief vahre.
Positionthe valve downwardand providetubingsothat any dischargewill exit only within 6 inchesabove,or at any distance
below the structural floor. Be certain that no contact is made
with any liveelec_cal part. The dischargeopeningmust not be
Mockedor reduced in size under any circumstances.Excessive
length,over 30 feet, or useof more than four elbowscan cause
restrictionandreducethe dischargecapacityofthe valve.
No valveor other obstructionisto he placedbetween the relief
valveand the tank. Do not connecttubing directlyto discharge
drainunlessa 6" air gapis provided.Topreventbodilyinjury,hazard to life, or property damage,the relief valve must he allowed
to dischargewater in quantitiesshouldcircumstances
demand.If
the dischargepipe is not connectedto a drain or other suitable
means,the water flow may causepropertydamage.
The DischargePipe:
Must not be smaller in size than the outlet pipe size of the
valve,or haveany reducingcouplingsor other restrictions.
Must not be pluggedor blocked.
Must he of material listedfor hot water distribution.
Must be installedso as to allow complete drainage of both
the temperature-pressure relief valve, and the discharge
pipe.
Mustterminate at an adequatedrain.
Must not haveany valvebetween the relief valve and tank.

The temperature-pressure relief valve must be manually
operated at least once a year. Caution should be 'mlconto
ensure that (I) on one is in front of or around the outlet of
the temperature-pressure relief valve dischargeline, and (2)
the water manually discharged will not cause any bodily
injury or property damage because the water may be

extremelyhot
If after manually operating the valve, it fails to completely
reset and continues to release water, immediately dose the
cold water inlet to the water heater, follow the draining
instructions, and replace the temperature-pressure relief
valvewith a now one.

VALVE

PRESSURE
RELIEF VALVE

[]

(Do not cap or plug)

6" AIR GAP

FLOOR

DRAIN

RELIEFVALVEOPENING
At the time of manufacture,this water heater was providedwi_ a c0mbinariontemperature-pressurerelief v_ve listedas complying
with the stinderdfor relief valvesand
automatic gasshut-off de_ces for hot water supplysystems,ANSI Z21.22. For safe
operarionof the water heater,the relief valvemust not be removed from its designated
_i_ of installationor plugged,
ur Iool jutisdicdonalauthori_, while mandatingthe useof a temperatur_pre_sure
retief valvecomplying
with ANSI Z21.22 andASHE mayrequire a valvemodeldifferent
from the o_e furnishedwith the water heater
Compliancewith suchlocalrequirements must be satisfiedbythe installeror end user
of the wau_rheaterwith a Iocabyprescribedtemperature-pressure
relief valve installed
in the designatedopeningin the water be_te_
See manualhe_ding-'_lemberature-Pressure
Relief Valves"for installarion
andmaintenanceof relief valve,dischargeline, andother safe_ precautions.

Installation
Filling the Water

Instructions

(cont'd)

Heater

A CAUTION

For proper venting in certain installations,
a larger diameter vent
pipe may he necessary. Due to great variances
in installations,

Never usethis water heater unlessit is completely filled with
water. To prevent damage to the tank, the tank must be filled
with water. Water must flow from the hot water faucet
beforeturning "ON" gasto the water heater,

unforeseeable
by the manufacturer
of the water heater, 7ou must
consult your gas company to aid you in determining
the proper
venting for your water heater from the vent tables in the latest
edition of the National
Fuel Gas Code ANSI Z223.1,
also
referred to as NFPA 54.

To fill the water heater with water:
• Close the water heater drain valve by turning the handle to
the right (clockwise). The drain valve is on the lower front of
the water heater.
• Open the cold water supply valve to the water heater.
NOTE: The cold water supply valve must be left open
when the water heater is in use.
• To insure complete filling of the tank, allow air to exit by
opening the nearest hot water faucet. Allow water to run
until a constant flow is obtained. This will let air out of the
water heater and the piping.
• Checkall newwaterpipingforleaks.
Repair as needed.

Check the venting system
tion and replace if needed.
The combustion

for signs of obstruction

and ventilation

or deteriora-

air flow must not be obstructed.

AWARNING
I
_
or ,dete,
rior.ated.
Vetosystems
maypresoma serlous
healthrisk or asphy_Cian.
•

Venting
•

&WARNING
VENT DAMPERS - Any vent damper, whether it is operated
thermally or otherwisemust be removedif its useinhibitsproper draffingof the wator heater.
Thermally Operated Vent Damper_ Gas-fired water heaters
having thermal efficiency in eacess of 80% may produce a relatively low flue gas temperature. Such temperatures may not be
high enough to properly open thermally operated vent
dampers_Thiswould causespillageof flue gasesand may cause
carbonmono_de poisoning.
Vent dampersmust bear evidenceof certificmionas complying
with the latest edition of Ame_can Na_onal Standard ANSI
7.21.68(ANSI 7.21.66 & 67, respectively,cover elecUicallyand
mechanicallyactuated vent dampers).Beforeinstallationof any
rant damper,consultyourlocalSearsServlceCenter or tbe gas
utilityfur further information.

Place the draft hood legs in the receiving holes on the top of
the water heater. The legs will snap in the holes to give a tight
fit.
Place the vent pipe over the draft hood. With the vent pipe in
position, drill a small hole through both the vent pipe and
dra_ hood. Secure them together with a sheet metal screw.

DRAFT

HOOD
0

[VENT,.]

[5CRE._._

DRAFT

HgO_

_
DRAFT

V_!_TNE,OOUTDOOR$

HOOD

JEWARNING
I
The water heater with draft hood installed must be properly I
vanted to a chimneywhkh terminates outdoof_ Never aper- ]

&WARNING

8_ethe v,_

heZorunhmit israntedm _aeontdeersand hasI

adequateair supplyto woid risksof improper aperation, eaplo-

To insure proper venting of this ges-fired water heater, the
correct vent pipe diameter must be utilized. Any additionsor
deletions of ntber gas applianceson a common vent with this
water heater may edvereely affect the operation of the water
heavenConsult the localSears ServiceCanter or gasutility If
anysuchchangesare planned.

sionor asphyxiation.

AWARNING
The Vent pipe from the wator heater must be no lessthan the
diameter of the draft hood outlet on the water heater, and
must slope upward to the chimney at least ¼ inch per linear I

Lfuot

Installation

Instructions

Venting (cont'd)

Gas Piping

All vent gases must be completely vented to the outdoors of the
structure (dwelling). Installonly the draft hood provided with
the new water heater and no other draE hood.
Vent pipes must be secured at each joint with sheet metal screws.

&WARNING
Make sure the gas supplied is the same type listed on the
model feting piete. Tbe inlet gas pressure must not exceed
10.5i_ water column (2.6kPa) for natural gasor 13 in.water
column (3.2kPa) for propane (L.R) gas.The minimum inlet
gas pressure6-tod on the model reting pl_ is for the pur.
poseof input odjustmont.

(cont'd)

AWARNING

CHIMNEY

If the gascontrol _
is subjectedto pressuresexceeding ½
pound per square inch (3.SkPa), the damage to the gas contrel valve couldresult in a Ere or explosionfrom leaking

VENT PIPE INSTALLATION

There must be a minimum of 6" clearance between single wall
vent l)ipe and any combustible material. Fill and seal any dearance t_etween single wall vent pipe and combustible material
with mortar mix, cement, or other noncombustible substance.
Wor other than single
"
' manufacturers ' dearwall, follow vent pipe
ance specifications. To insure a tight fit of the vent pipe in a
brick chimney, seal around the vent pipe with mortar mix
cement.

AWARNING
I
If tbe maingaslionshutoffservingall gasappliances
isused,I
alsoturn"OFF" thegasat e_h appliance.Leaveallgasappliancesshutoffuntilthe waterheaterinstallation
iscumpiete.
A gas line of suPBcient size must be run to the water heater.
Consult the latest edition of National Fuel Gas Code ANSI
Z223.1, _so referred to as NFPA54 and the gas company concernmg pipe size.

A, WARNING
I
Failureto haverequireddearancesbetweenventpipingand I
€ombum'ide
materialwillresultina firehazard.
I

There must be:
serving
theaccessible
water heater,
andshut off valve in the gas supply line
i A
readily
manual
A drip leg (sediment trap) ahead of the gas control valve to help
prevent dirt and foreign materials from entering the gas control
Valve.

• A flexible gas connector or a ground joint union between the
shutoffvalve and control valve to permit servicing of the unit.

A WARNING
I
Be surevontpipeispropedyconnectedto pm,_nt escapeof
dongemus
gue geseswhichcouklcausedeadlyasphyxiation.

Be sure to check all the gas piping for leaks before li__,htin_the
water heater. Use a soapy water solution, not a matc_ or _pen
flame. Rinse offsoapy solution and wipe dry.
Standard Modds are for installation up m 3,300 feet above sea
levd.
High Altitude Models are for installation fi'om 3,300 to 5,500
feet above sea level.
Ifa standard model is installed above 3,300 feet or a high altitude
model is installed above 5,500 feet, the input rating must be
reduced at the rate of 4 percent for each 1,000 feet above sea level.
Contact your local Sears Service Center or gas udlity for further
information.

AWARNING
Chemical vapor corrosion of the flue and vent system may
occur if air for combustioncontainscertain chemicalvapor_
Spray can propellants,denning solvents,refrigerator and air
conditioner refrigerants, swimming pool chemicals, calcium
and sodium chloride,waxes,bleach,and processcbemiads are
compoundswhich are potentiallycon'oslve.

&WARNING
The applianceand its gasconnectionmust be leak tested
beforeplacingdie appliancein operation.

Installation

Instructions

(cont'd)
GAS PIPING WITH
FLEXIBLE
CONNECTOR

AWARNING
• The appliance and its individualshutoff valve must be discon-

ne_edfnxnthe tm sup_yp_ngsystem
during
anypr_u_

testing of the gas system at test pressures in excessof V,
poundper squareinch(3.Sl#a).
• Tbe appliance must be isolatedfrem the gassopply pipingsystem by dosingits individualmanual shutoff valve during any
pressuretestieg of the gassupplypipingsystem at test pre_
sumsequalor lessthan ½poundper square inch(3.SkPa).

AWARNING

FLEXIBLE GAS CONNECTOR

LABELEDAS COMPLYING

c°NT °

VALVE

Use pipe joint compound or teflon tape marked as being I
resistantto the action of peWoleum[Propane (LR)] gases. I

SEDIMENT

TRAP

A sediment trap shall be installed as cldse to the inlet of the
water heater as practical at the time of water heater installation.
The sediment trap shall be either a tee _tting with a capped nipple in the bottom outlet or other device recognizedas an effective sediment trap. Ira tee 8tting is used, it shaUbe installed in
conformance with one of the methods of installation shown
below.

GAS PIPING WITH
ALL BLACK
PIPE TO GAS CONTROL

GROUND
JOINT
UNION(Optional)

IRON

BLACK PIPE

Connecting the gas piping to the gas control valve of the water
heater can be accomplished by either of the two methods shown.

GAS
CONTROL
VALVE

AWARNING
DRIP LEG
(Sedimenttrap)

Contaminants in the gaslines may causeimproper operation
of the gas con_ol valve that may result in tim or explesion.
Befora attaching the gasline be sum thnt =11gaspipe isdexn
on the ieside. To trap any dirt or fo_qgn material in the gas
supply line, a drip leg (sometimes called a sediment trap)
must be incorporated in the piping. The drip leg must be
readily accessible.Install in accordancewith the "Gas Piping"
section.Rofer to the Intest edition of the National Fuel Gas
Cede, ANSI Z223.1, also rofemsdto as NFPA 54.

CAP

Installation

Instructions

Installation

Checklist

BEFORE LIGHTING

THE PILOT:

(cont'd)
VENT PIPE TO
OUTDOORS
OR CHIMNEY

• Check the gas lines for leaks.
a. Use a soapy water solution. DO NOT test for gas leaks
usinga match or open flame.
b. Brush the soapy water solution on all gas pipes, joints and
fittings.
c. Check for bubbling soap. This means you have a leak.
Turn _OFF" gas andmake the necessary repairs.
d. Recheck for leaks.
e. Rinse off soapy solution and wipe dry.
•

Is the new temperature-pressure relief va2je properly installed
and piped to an adequate drain? See Temperature-Pressure
Relief Valve" section.

•

Are the cold and hot water lines connected to the water
heater correctly? See "Water Piping" instructions in the
_Installation Instructions" section.

• Is the water heater completely filled with water. See Fdhng
instructions in the "Installation Instructions" section.

SHUTOFF

VALVE

HOT

COLD

UNION

DRAFT

HOOD

GAS SUPPLY

SHUTOFF

TEMPERATUREPRESSURE

VALVE
(Do not cap or plug)

• Will a water leak damage anything?
Consider About the Location" section.
•

See the _Facts to

Is there proper clearance between the water heater and anything that might catch fire? See the "Factsto Consider About
the Location section.

• Do you have adequate ventilation so that the water heater
will operate properly? See "Combustion Air and Ventilation"
in the "Facts to Consider About the Location" section.

DRAIN
DRIP LEG
(Sediment trap)
CAP _1

L
6" AIR GAP

• Is the draft hood vent piping properly secured? See "Venting"
lnstruct;ons In the Installanon Instrucuons section.
FLOOR

DRAIN

• Is there proper clearance between the vent pipe and anything
that might catch on fire? See "Venting" instructions in the
"InstalLation Instructions _ section.
• Is the vent pipe properlysloped and does the vent terminate
outdoors? See "Venting instructions in the "Installation
Instructions" section.
• Do you need to call your gas company to check the gas pipe
and its hookup?

MODEL RATING PLATE

VALVE

Operating

Instructions

Lighting
AWARNING
BEFORE LIGHTING [PROPANE (L.R) GAS WATER
HEATERS]:Propane (LR) gasis heavierthan air.Should them
be a leak in the system,the gaswill settle near the ground.
Basements,crawl spaces,skirted areasunder mobile homes
(evenwhenventilated),closetsand_
below ground_
will
serve as pockets for the accumulatmn of this gas. Before
attemptingto lightor relightthe water heater_ pilotor turning
on a nearbyelectricallightswitch,beabsolutelysurethere isno
accumulatedgasin the are_ Searchfor odor ofgasbysniffingat
groundlevelin the vicinityof the appliance.If odor isdetected,
foliowstepsindicatedat "For YourSafety"on the coverpageof
this manualthen leavethe premise_

I Figure 6 ]

Lighting and operating instructions are located on front of the
wa-ter heater, above or to one side of the gas control valve.

AWARNING
AN ODORANT IS ADDED TO THE GAS USED
BY THIS WATER HEATER.
FOR YOUR SAFETY
IF YOU SMELLGAS:
Do not try to light;myappliance.
Do not touch anyelectricaJswitch;do not useanyphonein
_n_tr building.
.
iately callyour gassupplierfrom a nelghhor's phone.
Foflowthe gassupplier_instrectlons.
If you cannot reach your gassupplier,caJlthe fire deportment.

Figure 7 ]

AWARNING
DO NOT forcethe gascontrolknob.Useonlyyoor handeo
pushit down to light the pilot, or to tom it to '_)N", "OFF"
or "PILOT". Never use a tool suchas a lever,wrench or pliorL Do not hit or damngethe Imob. A damagedImob may
! resultin an explosionand seriousinjur_ If you have problem
turningthe knob,callthe gassupplierimmediately.

CHECK

Figure 8 ]

FOR LEAKS

Be sure to check all your gas pipes for leaks before lighting your
water heater. Use a soapy water solution, not a match or open
flame. Check the factory gas _ttings after pilot is lit and gas control knob is still in PILOT pos!tion. Then, check the fittings
when the main burner is turned ON". Use a soapy water solution for this, too.

INNER DOOR
i

..." _..
OUTER

[ Figure 9 ]
17

DOOR

MANIFOLDcovER

Operating

Instructions

Lighting

label on the water

FOR YOUR

SAFETY

heater

(cont'd)

as it appears

READ

above the thermostat

BEFORE

LIGHTING

If you do not follow these instructions exactly, e fire or explosion
WARNING
I
may result causing property damage, personal injury or loss of life,
A. Thisappliancehas a pilot whichmustbe lightedby
hand,Whenlightingthepilot,followtheseinstructions
exactly.
B, BEFORE
LIGHTING
smellall aroundtheappliance
area
for gas. Be sure to smell nextto the floor because
somegasisheavierthanairandwillsettleonthefloor.
WHATTODOIF YOUSMELLGAS
• Donottryto lightanyappliance.
• Do not touchany eioatricswitch;do not use any
phoneinyourbuilding.
• Immediately
cellyour gassupplierfroma neighbor's
phone.Fat{ow
thegaseupplinr's
thstruations,

LIGHTING

• If you cannotreachyourgassupplier,cell thefire

_rtment.

C. Useonlyyourhandto pushin or turnthegascontrol
knob.Neverusetools.If the knobwillnatpushin or
turnbyhand,don'ttryto repair It,calla qualifiedservicetechnician.
Forceor attempted
repairmayresult
In a fireor explosion.
D. Do not usethis appliance
if anyparthasbeenunder
water.Immediately
calla qualifiedservicetechnician
to inspecttheappliance
andto replaceanypartofthe
controlsystemand anygas controlwhichhasbeen
underwater.

INSTRUCTIONS
9. Push in control knob all the way and holddown.
Immediately
lightthe pilotwitha match.Continueto
hold controlknobin for aboutone (1) minuteafter
the pilotIs lit.Releaseknoband it willpop backup.
Pilotshouldremainlit. If It goesout, repeatsteps3
through8.
• If knobdoesnot pop up whenreleased,
stopand
immediatelycall yourservicetechnicianor gee
supplier.
• if the pilot will not stay _lt after several tries,

I. STOP!Readthesafetyinformationaboveonthislabel.
2.Removeouterdoor.
3, Set the thermostatto lowestsettin_ byturningthe
watertemperature
dialclockwise,
(( _) to itslowest
temperature
setting(witharrowon dial)as shown.DO

NOT FORCE.

4.'rumgascontrolknobclockwi
v se _'_') to "OFF"position.Knob cannotbe turnedfrom"PILOT" to "OFF"
unlessknobIs depressedslightly.DO NOT FORCE.
(Figure6, psga17)
5. Waitfive(5) minutesto clearout anygas.If you then
smellgas,STOP!Follow"B" in thesafety information
aboveon this label.If you don'tsmellgas,go to the
nextslap.
6. Rernove(or open)inner door located beiow thegas
controlunit.
7. Findpilot-follOw
metaltubefromgascontrol.The pilot
islocatedin fmatofthe burner,
PILOT BURNER

depress_
) andturn,thegascontrolknobclockwise
_"
to OFF andcallyourservicetechnician
or gassupplier.
(Figure6, page17)
10. Replace(or dose) innerdoor.Replaceouterdoorif
doordoesnat covergas controlon/offknobor temperatu4'e
adjustmentknob.(Flgm 9,page17)
11. Atarmslengthaway,turngascontrolknobcounter.
deckwise_
tothefull "ON"position.
Warnthg
do not use gas control knob to regulate gas
flow. (FIguroa,page17)
12.At armslengthaway,set the thermostat
to desired
setting.Themink ( • ) HOTindicot[veofapproximate
120°Fis preferredstartingpoint.Somelocallaws
mayrequirea lowerstertlngpoint.If hotterwaterIs
desired,seeInstruction
manualand"warning"below.
13.Replace
theouterdoorIf notreplacedinstep10.

THERMOCOUPLE

.L.E=E.a_
8,It youdon'tsmellgas,turnknobon gascontrolcounter
deckwios_=(_ ' to"PILOT"position.(Figure7, page17)

I Hotterwaterincreasesthe riskof scaldInjury.WARNING
Beforechangingtemperaturesettingseeinstructionmanual, w

TO TURN

OFF GAS TO APPLIANCE
2."rumgascontrolknobclockwise
_
_ to"OFF"position. Knobcannotbe turnedfrom"PILOT"to "OFF"
unlessknobis depressed
slightly.
DO NOT FORCE.
3. Replaceouterdoor(ifremoved).

1, Setthe thermostatto lowestsettingby turningthe
watertemperature
dialdookwlsa(("-_) to its lowest
temperaturesetting(witharrowon dial)as shown.DO
NOT FORCE,

Operating
Temperature

Instructions

(cont'd)

Regulation

Due to the nature of the typical gaswater heater, the water tem_oeraturein certain situations may var_ up to 30°F higher or
wet at the point of use such as, bathtuns, showers, sink, etc.

Turn the water temperature dial clockwise_("-"x_)
to decrease
the temperature, or counterclockwise (€"- _"_) to increase the
temperature,

This means that when the temperature adjustment dial is set at
the mark approximating 120°F, the actual water temperature at
any hot water tap could be as high as 150°F or as low as 90°F.
Any waterheater's intendedpurpose is to heat water.Hot water
is needed for cleaning (bodies, dishes, clothing). Hot water will
present a scald hazard. Depending on the time element, and the
people involved (norton[adults, children, toddlers, elderly,
infirm, etc.) scalding may occurat differenttemperatures.

AWARNING
HOTTER WATER CAN SCALD,"Water heatersare intendedto
producehot water. Water heated to a temperature whichvdU
satisfyclotheswashing,dishwashing,and other sanitizingneeds
can scaldand permanontly injure you_on conta_ Sornepeople are more likelyto be penmnently injuredbyhot water than
others.These includethe elderly,children,the infirm,or physicallylmontallyhandicapped.If anyoneusinghot water in your home
fits intooneof thesegroupsor if there isa localcodeor state law
requiringa certaintemperaturewater at the hot water taR then
youmust take specialpmcautior_ In additionto usingthe Iowes_
possibletemperature settingthat satisfiesyourhot water needs
a meanssuchasa mixingvalve,shouldbe usedat the hot watel
tapsusedbythese peopleor at the water heater.Mixingvalves
are availableat plumbingsupplyor hardwarestores.Followmanufacturers instructions for installation of the valves. Before
changing the factory setting on the thermostat, read the
I'q'emperatureRegulation"sectionin thismanual.

PILOT LIGHTING-Set
•

AWARNING
Neverallowsmallchildrento usea hot wotertap, or to draw
[ theirownbathwater.Neverleavea childor handicapped
perI sonunattondedina bathtobor shower.

HOT-Is

here before attempting to light pilot.

a thermostat setting of approximately
120°F, which will supply hot water at the
most economical
temperatures.
The
temperature
adjustment knob can be
turned lower than "HOT" if desired.

A-Is a thermostat
130°E

setting of approximately

B-Is a thermostat
140°E

setting of approximately

C-Is a thermostat
150°E

setting of approximately

VERY HOT-Is

a thermostat
setting of 1600E It is
recommended that the dial be set lower
whenever possible.

NOTE: Water temperature range of 120°--140°F
mended by most dishwasher manufacturers.

The thermostat of this water heater has been factory set at its
lowest position, to reduce the risk of scald injury. It is adjustable
and must be reset to the desiredtemperature setting. The mark
(A) HOT indicative of approximately 120°F is the preferred
startin_ point. Some states have a requirementfor a lowersetring. Iryou need hotter water, follow directions for temperature
adjustment, but beware of the warningsin this section.

recom-

AWARNING
[
Should overheating occur or the gas supply fail to shot off, ]
Ourn OFF"_ manualgascontrolvalveto theappliance. I

Service

and Adjustment

Tank (Sediment)

Burner

Cleaning

Sediment build-up on the tank bottom may create varying
amounts of noise, and if left in the tank will cause premature
tank failure. In some water areas, you may not be able to drain
all sediment deposits by simply draining the tank. In these cases
Mag Erad (part no. 23600) can be used to help remove the sediment deposits. This m_ty be ordered from the ,Sears Service
Center. For ordering, refer to the "Parts Order List section.

Venting
At least once a
venting system.
• Obstructions
bustion and
i

Inspection

AWARNING
Do not usethisq_0_mceif_y pertof It hasbeenundervr_er.
Immediatelycall a SearsServiceTechnicianto inspectthe
applianceandto replacethe gascontrolor any part of the
burnersystemwhichhasbeenunderwater.

At least once ayear a visual inspection should be made of the
main burner andpilot burner. The drawing is for your reference.

System Inspection

You should check for sooting which is not normal and will
impair proper combustion.

year a visual inspection should be made of the
You should look for:
which could cause improper venting. The comventilation air flow must not be obstructed.

ing or leakage
of combustion
products.
Damage
or deterioration
which
could cause improper ventRusted flakes around top of water heater.
i

AWARNING
Chemical vapor corrosion of the flue and vent system may
occur if air for €ombustion€ontains cert_ chemi_ vapors,
Spray can propellants, cleaning solvents,refrigerator and air
conditioner refrigerants, swimming pool chemicals, calcium
and sodiumchloride,waxes,bleach,andprocesschemicalsare
typical compoundswhich are potently corrosive.

AWARNING

AWARNING
Soot build-up indicat_s a problem that requires correction
before further use.Turn "OFF" gas to water heater and leave
"OFF" until repairs am made, becausefailure to correct the
[ cause of the sooting can result in a fire or explosioncausing
I DEATH, SERIOUS BODILY INIU_, OR PROPERTYDAMAGE.

0bstructed er deteriorated vent sFstoms may peesent a serious
health mk or asphyxiation.

Burner Cleaning
&WARNING

In the event your burner
instructions:

Be sure the vent piping is properly connected to prevent I
[ ___d_..

_'ous

flue gas.

NOTE: The knob cannot be turned fTom "PILOT" to "OFF"
unless knob is depressedsfigfitly. DO NOT FORCE.

[ If after inspection of the vent system you found sooting or [
I dete_oration, something iswrong. Call the localgasutifity to I
_€_vect ti_ problem and dezn or _e
the Bue and venting_

ofthe*' er he er'

use the following

If inspection of the burner shows that deauing is required,turn
the gas control knob clockwise (_"_)
to the _OFT" position,
depressingslighdy.

which could cause deadly I

JkWARNING

I bufurer=oming

needs cleaning,

Loose deposits on or around the burner can be removed by carefully using the hose of a vacuum cleaner inserted through the
access door of the water heater. If the burner needs to be removed
for additional cleaning, call the Sears Service Center to remove
and dean the burner and correct the problem that required the
burner to be cleaned.

Service and Adjustment

(cont'd)

Drain Valve Washer
Replacement

Draining
The water heater should be drained if being shut down during
freezing temperatures. Also periodic draining and cleaning of
sediment from the tank may be necessary.

NOTE: For replacement, use a l_,, x 'Ya"• _" thick washer
available at your nearest hardwarestore. For ordering replacement washers,referto the "Parts Order List"section.

Turn
the the
gas cold
control
knob
the "OFF"
position.
CLOSE
water
inletto valve
to the water
heater.
OPEN a nearby hot water faucet and leave open to allow for
draining.
Connect a hose to the drain valve and terminate to an
adequate drain.
OPEN the water heater drain valve to allow for tank
draining.
NOTE: If the water heater is going to be shut down and
drained for an extended period, the drain valve should be
left open with hose connected allowing water to terminate
to an adeq*mte drain.
• Close thedrain valve.
• Follow instructions
in the _Filling The Water Heater"

Follow
Draining"
instructions.
Turn
"OFF"
gas supply
to water heater.
Turning counter clockwise, remove the hex cap below the
screw handle.
Remove the washer and put the new one in place.
Screw the handle and cap assembly back into the drain valve
and retighten using a wrench. DO NOT OVER TIGHTEN.
Follow instructions
in the _Filling The Water Heater"
section.
Check for leaks.
Follow the lighting instructions in the "Lighting" section to
restart the water heater.

section.

•

Follow the lighting instructions
restart the water heater.

in the "Lighting"

Temperature-Pressure
Valve Operation
The temperature-pressure
at least once a year.

section to
ASSEMBLY

Relief

relief valve must be manually operated

Housekeeping

TEMPERATURE-PRESSURE

Vacuum around base of water heater for dust, dirt, and lint on a
regular basis.

AWARNING

DISCHARGE

INSTALLED IN SUITABLE ARIEA_To insuresufficientventilation and combustionair supply,proper dearances from the
water heater must be maintained. See "Facts to Consider
About the Location" section.Combustible _s
such as
dothln_ deaning materials, or flammable liquids,etc. must
not be placedagainst or adjacent to the water heater which
an causea fire.

PIPE

Failure to install and maintain a new properly listed temperature-pressure relief valve will release the manufacturer from any
claim which might result from excessive temperature or pressure.

AWARNING

Service

If the temperature-pressure relief valve on the appliance
weeps or discharges periodically, this may be due to thermal
expansion. Your water heater may have a check valve
installed in the water line or a water meter with a check
valve. Consult the Sears Service Center for further information. Do not plug the temperature-wessure
relief valve.

Before calling for repair service, read the "Start Up Conditions"
and "Operational Conditions" found in the Troubleshooting
Guide of this manual.
If a condition persists or you are uncertain about the operation
of the water heater, let a qualified person check it out.

AWARNING

Contact SEARS
(1-800-469-4663).

When checkingthe tempereture-pressure relief valve operadon, make sure that (I) no one is in front of or around the
outlet of the temperature-pressure relief valve dischargeline,
and (2) that the water manually dischargedwill not causeany
woperty damagebecausethe water may be extremely hot.
If after manually operating the valve, it fails to completely
reset and continues to release water, immediately closethe
cold water inlet to the water heater, follow the draining
instructions, and replace the temperature.pressure relief
valve with a now one.
21

Repair Services

at 1-800-4-MY-HOME

Troubleshooting
Start

Guide

Up Conditions

CONDENSATION

THERMAL

Whenever the water heater is filled with cold water, a certain
amount of condensation will form while the burner is on. A
water heater may appear to be leaklngwhen in fact the water is
condensation. This usually happens when:
• When a new water heater is filled with cold water for the
first time.
• When gas burns and water vapor isproduced
in water
heaters, particularly high efficiency models where flue temperatures are lower.
• When you use large amounts of hot water in a short time
and the refill water is very cold.

Water suppl,_, systems may, because of high line pressure, frequent cut-orrs, the effects of water hammer and others, have
installed devices such as pressure reducing valves, check valves,
back flow preventers, etc. to control these types of problems.
When these devices are not equipped with an internal by-pass,
and no other measures are taken, the devices cause the water system to be dosed. As water is heated, it expands (thermal expansion) and closed systems do not allow for the expansion of fieated water.

EXPANSION

The water within the water heater tank expands as it is heated
and increases the pressure of the water system. If the relieving
point of the water heater's temperature-pressure
relief valve is
reached, the valve will relieve the excess pressure. The temperature-pressure relief valve is not intended for the constant
relief of thermal e_tpansion. This is an unacceptable condition
and must be corrected.

Moisture from the products of combustion condense on the
cooler tank surfaces and form drops of water which may fall
onto the burner or other hot surfaces to produce a "sizzling" or
"frying" noise.
Excessive condensation
can cause pilot outage due to water running down the flue tube onto the main burner and putting out
the pilot.

It is recommended that any devices installedwhich could create
a closed system have a by-pass and/or the system have an expansion tank to relieve the pressure built by thermal expansion in
the water system. Expansion tanks are available for ordering
through the Sears Service Center. Contact the local plumbing
inspector, water supplier, and/or the Sears Service Center for
assistance in controlling these situations.

Because of the suddenness and amount of water, condensation
water may be diagnosed as a "tank leak". After the water in the
tank warms up (about 1-2 hours), the condition
should
disappear.
Do not assume the water heater is leaking until there has been
enough time for the water in the tank to warm up.
An undersized water heater will cause more condensation. The
water heater must be sized properly to meet the family's
demands for hot water including dishwashers, washing machir_es
and shower heads.
Excessive condensation may be noticed during the winter and
early spring months when incoming water temperatures are at
their lowest.

Thermal

Expansion

Tank Specifications

Model
Number

Tank Capacity
In Gallons

Dimensions in Inches
Diameter
Length

153.331020

8 inches

12_ inches

_" Male

153.331050

11 inches

14_inches

_" Male

Expansion

Good vendng is essential for a gas fired water heater to operate
properly as well as to carry away products of combustiohand
water vapor.

SMOKE/ODOR

Expansion
Tank
Capacity
Needed

It is not uncommon to experience a small amount of smoke and
odor during the initial start-up. This is due to burning off of oil
from metal parts, and will disappear in a short while.

Tank Sizing

Inlet*
Water
Pressure
40psi
50psi
60psi
70psi
80psi

Pipe Fitting
On Tank

Chart

Water Heater Capacity (Gallons)
30
2
2
2
2
2

40
2
2
2
2
5

50
2
2
5
5
5

66
5
5
5
5
5

82
5
5
5
5
5

*Highest recorded inlet water pressure in a 24 hour period or
regulated water pressure.
NOTE: Expansion tanks are pre-charged with a 40 psi air
charge. If the inlet water pressure is higher than 40 psi, the
expansion tank's air pressure must be ac_justed to match that
pressure, but must not be higher than 80 psi.

Troubleshooting

Guide (cont'd)
Operational

HOT

COLD

WATER HEATER
COLD WATER
I INLET FITTING

SMELLY

O)
PRESSURE
REDUCING

a. a concentration of sulfate in the supply water.
b. little or no dissolved oxygen in the water.
c. a sulfate reducing bacteria within the water heater. (This
harmless bacteria]s non-toxic to humans.)
d. an excess of active hydrogen in the tank. This is caused by
the corrosion protective action of the anode.

WATER
RECOMMENDED INSTALLATION
(VERTICAl. MOUNTING)

HOT

Smelly water may be eliminated or reduced in some water heater
models by replacing the anode(s) with one of less active material,
and then chlorinating the water heater tank and all hot water
lines. Contact Sears Service for f_rther information concerning
an Anode Replacement Kit #9001453 and this Chlorination
Treatment.

FLOOR, CEIUNG

Jols'¢,ETC.

COLD

If the smeUywater persists afterthe anode replacement and chlorination treatment, we can only suggest that continuous chlorination and filtering conditioning equipment be considered to
eliminate the waterproblem.

STRAPPING

(I)
EXPANSION

PRESSURE
REDUCING INLETCOLD
VALVEWITH
WATER
BY-PASS SHUTOFF

Do not remove the anode leaving the rank unprotected. By
doing so, all warranty on the water heater tank is voided.

"AIR"

IN HOT

WATER

FAUCETS

AWARNING

PRESSURE GAUGE

I HYDROGEN GAS: Hydrogen gas can be produced in a hot
wator systasm
thet has not been usedfor a longperind of tin_
(generally two weeks or more). Hydrogen gas is extremely
flammable and explosive.To prevent the possibilityof injury
under these conditions,we recommend the hot water faucet
be opened for severalminutes at the kitchen sink before any
electricalapplianceswhichare connectedto the hot water sy_
tern are used (suchas a dishwasher or washing machine). If
hydrogen gas is present, there will probably be an unusual

ALTERNATE RECOtttlENDED
INSTAIJ.ATION
(HORIZONTAL MOUNTING)

STRANGE

WATER

In each glasslined water heater there is installed at least one
anode rod (see parts section) for corrosion protection of the
tank. Certain water conditions will cause a reaction between this
rod and the water, The most common complaint associated with
the anode rod is one ofa _rotten egg smell". This odor is derived
from hydrogen sulfide gas dissolved in the water. The smell is
the result of four factors which must all be present for the odor
to develop:

VALVEWITH
BY-PASS

WATER HEATER
COLD WAllER
INLET FR-rlNG

Conditions

SOUNDS

Possible noises due to expansion and contraction of some metal
parts during periods of heat-up and cool-down do not represent
harmfi_ or dangerous conditions.

sou_ similarto air ascaping thre_

the pipe es the hot v,am.

faucet is opened. There must be no smoking or open flame
near the fancotat the time it is open.

Condensation causes sizzling and popping with the burner area
during heating and cootin_ periods and should be considered
normal. See "Condensation
section.

Troubleshooting
Operational
(cont'd)
HIGH

Guide (cont'd)

Conditions

TEMPERATURE

SHUT

OFF

SYSTEM

WATER

This water heater is equipped with an automatic gas shut offsystern. The high temperature shut off is built into the gas control
valve. This system shuts off the gas supply to the water heater
burners when high water temperatures are present. It is nonresettable. If the high temperature shut off activates, the gas control valve must be replaced. If this were to occur, turn "OFF" the
entire gas supply to the water heater. Contact the Sears Service
Center.

ENOUGH

• If lower temperature settings will not lower the water temperature, call the Sears Service Center.

AWARNING
HOTTER WATER CAN SCALD: Water heatersare intendedto
producehot watt. Water heated to a temperature whichwill
i sut_ clotheswashing,dishwashing,and other sanitizingneeds
can scaldand permanentlyinjureyou uponcontact.Some people are more likelyto be permanentlyinjuredby hotwater than
other_ Theseincludethe elderly,children,the inErm, or pl_czily/mentallyhandicapped.If anyoneusinghotwater in yourhome
Etsinto oneof thesegroupsor ifthece isa localcodeor state law
requiring a certaintemperature water at the hot water ta_ then
_u must take specialprecandou_In addition to usingthe lowest
mssibletemperature settingthat sathfiasyour hot water needs,
meanssuchas a mixing valve,shouldbe usedat the hot water
taps usedby these peopleor at the water heater.Mixingvalves
are availableat plumbingsupplyor hardwarestore_ Followmanufacturers instructions for installation of the valves. Before
changing the factory setting on the thermostat, read the
'q'emperature Regulation"section in this manual.

OR NO HOT WATER

Check the pilot flame. It may have gone out. All models have
the manual
be sure the
it ispilot.
open.
anheck
opening
behind gas
the shut
outeroffvalve
door fortoviewing
If the pilot is not lit, follow the "Lighting" instructions in this
manual or located above the gas control valve on the water
heater to relight thepilot. If the water was extremely hot and is
now cold, the high limit safety temperature shut off may have
put out the burner and pilot. If the high temperature shut off
activates, the gas controlvalve must be replaced. Contact the
Sears Service Center.
The gas control knob must be turned to the "ON" position.
The temperature adjustment dial may be set too low. See the
"Temperature Regulation" section.
• The gas company can check the gas input to see if it is correct.
An underfired water heater will not heat water as quickly.
• Look for leaking or open hot water faucets. Make sure all are
closed.
• The cold water inlet temperature may be colder during the winter
months. It will take longer to heat the water and seem like
less hot water.
i

•

HOT

• The temperature adjustment dial may be set too high. See the
"Temperature Adjustment" section.
NOTE: A period of time is necessary after an adjustment
has been made for the water temperature to reach the new
temperature setting.

AWARNING
Shouldoverheadngoccuror the gassupplyfail to shutoff,
tom "OFF" the manualgascontrolvalveto the appliance.

NOT

IS TOO

AWARNING
Due to the nature of the typical gas water heater, the
water temperature in certain situations may be hotter
than the thermostat setting.
Short, frequent draws of hot water - especially with very
cold incoming water - can shock the thermostat into brief
operation multing in hotter and hotter layers of water
closer to the top of the tank.
Changes in hot water usage patterns or raising the ternperature differential between the cut-on of the the mlostat and the cold water temperature will usually eliminate
the problem.

If you cannot find what is wrong, call the Sears Service Center.

Troubleshooting

Guide (cont'd)

Leakage Checkpoints
•

ted

Use this _ulde to check a Leaking water heater•Many suspec
_Lcakers are not leaking tanks. Often the source of the water
can be found and corrected.

ACAUTION
Read this manual first. Then before checking the water
heater make sure the gas supply has been turned
"OFF", and never turn the gas "ON" before the tank Is
Lcomp etely fo of water.

If you are not thoroughly familiar with your local gascodes your
water heater, and safety practices, contact the
to check the waterheater.

&CAUTION
Never usethis water heater unlessit is completelyfilled
with water. To prevent damage to the tank, the tank
must be Iilledwith water, Water must flow from the hot
water faucet before turning "ON" gas to the water
heater.

Water at the draft hood is water vapor which has condensedout of the combustion products. This is caused by
a problem in the vent. Contact the SearsServiceCenter.

*Condensationmay be seen on pipes in humid weather or
pipe connections may be leaking.

Q'The

primary anode rod fitting may be leaking.

Small amounts of water from temperature-pressure relief
valve may be due to thermal expansion or high water
pressure in your area.

O'The

temperature-pressure
the tank fitting.

Water from a drain valve may be due to the valve opened
slightly.

Q'The

relief valve may be leaking at

drain valve may be leaking at the tank fitting.

Combustion
can
condense on products
the coolercontain
surfaceswater
of thevapor
tank.which
Droplets
form and drip into the fire or run on the floor. This is
common at the time of startup after installation and
when incoming wateris cold.

Water in the water heater bottom or on the floor may be
from condensation, loose connections, or the reliefvalve.
DO NOT replacethe water heater until a full inspection
of all possible water sources is made and necessarycorrective steps taken. Leakagefrom other appliances, water
lines, or groundseepageshould also be checked.
NOTE: To check where threaded portion enters tank,
insert cotton swab between jacket opening and fitting.
If cotton is wet, follow "Draining' instructions in the
"Service and Adjustment" section and then remove
fitting. Put pipe dope or teflon tape on the threads
and replace. Then follow =Filling the Water Heater"
instructions in the "Installation Instructions" section.

Warranty
About Your Warranty

a. Adjusting thermostat
b. Lightingpilot
c. Leaksin pipes or fittings
d. Improper venting
e. Condensation

THE PRICE OF YOUR WATER HEATER DOES NOT INCLUDE
A FREE CHECKUP SERVICECALL. On Water Heater Instalhtions
Arranged BySears,Searswarrants the installation.
ON INSTALLATIONS NOT MADE BY SEARS AUTHORIZED
CONTRACTORS:
1. Your Searswarranty appliesto the product only.
2. Sears does not warrant the installation.
3. A charge will be made on service calls due to poor or incomplete
imtallation. These include:

This manualis in non-technicallanguage.It may help you,avoidthe
cost ofa needlemservicecall.Manyservicecallsreallyarentneeded.
Suchaswhen:
1.Thegasis turned "OFF".
2. The pilot is out.
3. A gasor waterleakisdue to loosepipeor connections.

FULL ONE YEARWARRANTY ON WATER HEATER

Forone year from the date of purchase, when your Sears Kenmore water heater is installed and operated in a single-family
residencein accordancewith the instructions in this manual, Searswill:
1. Repair defects in material or workmanship in this waterheater, free of chaxge.
2. Furnish and install a new current model water heater of equal capacity and quality, free of charge, ifa leak occursin the
tank.
LIMITED WARRANTY ON TANKS THAT LEAK
After one year and through 5 years from the date of purchase for water heaters used in a single-family residence, ifa leak
occurs in the tank, Sears will furnish a new current model water heater of equal capacity and quality. You will be charged
for any installation.
If the water heater is subjected to commercial, institutional, industrial or use in residences of two families or more, the
above warranty coverage for tanks that leak is effective for 2 years from the date of purchase.
To obtain warranty service, SIMPLY CALL 1-800-4MY-HOME
product is in use in the United States."

(1-800-469-4663).

=This warranty applies only while this

This warranty givesyou specificlegal rights and you may also have otherrights which vary from state to state.
SEARS, ROEBUCK AND CO., Dept. 817 WA, HOFFMAN

Sears Installation

Warranty

In addition to any warranty extended to you on the Sears merchandise
involved, which warranty becomes effective the date the merchandise is
installed should the workmanship of anySears arrangedinstalhtion prove
faultywithin one year,Searswill,upon notice fromyou, causesuch faultsto
be correctedat no additional cost to you. If you want this heaterprofessionallyinstalled by Searscontact your SearsSalesperson.They will arrangefor
prompt, qualityinstalhtion.

ESTATES, IL 60179

Sears Installation

Policy

Allinstallationlabor arranged by Searsshall be performed in a neat,workmanlike manner in accordancewith generally accepted trade practices.
Further, all installationsshall comply with all local laws,codes regulations
and ordinances.The customer shall also be protected, during installation,
by insurance relating to property damage, Worker's Compensation and
PublicLiability.
If you want this water heater professionallyinstalled by Searscontact your
Salesperson.They will arrangefor prompt, quality installation by Sears
authorizedcontractors.
ForIn-home
majorbrandrepairservice
Call24hoursaday,7 daysaweek

1-800-4-MY-HOME
(1-800-4S_F._03)
The modelnumberof yourwaterheaterisfound onthe modelratingplateon the frontof the waterheater.

Sears, Roebuck and Co., Hoffman

Estates, IL 60 179 U.S.A.

00029,s ,

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Kenmore 153334290 User Manual ENERGY EFFICIENT 5 GAS WATER HEATER Manuals And Guides L9080252

KENMORE Water heater, Gas Manual L9080252 KENMORE Water heater, Gas Owner's Manual, KENMORE Water heater, Gas installation guides

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