Kenmore 153335942 User Manual POWER MISER 8 VENT GAS WATER HEATER Manuals And Guides 99020017

KENMORE Water heater, Gas Manual 99020017 KENMORE Water heater, Gas Owner's Manual, KENMORE Water heater, Gas installation guides

POWER MISER 153.335845 99020017

User Manual: Kenmore 153335942 153335942 KENMORE POWER MISER 8 POWER VENT GAS WATER HEATER - Manuals and Guides View the owners manual for your KENMORE POWER MISER 8 POWER VENT GAS WATER HEATER #153335942. Home:Plumbing Parts:Kenmore Parts:Kenmore POWER MISER 8 POWER VENT GAS WATER HEATER Manual

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Owners
Manual
FOR POTABLEWATER
HEATING ONLY
NOT SUITABLEFOR
SPACEHEATING
NOT FOR USE IN
MOBILE HONES
Model

No.

153.335816 40 Gal.
153.335845
153.335862
153.335916
153.335942
153.335962

40 Gal. High Altitude L.P.
40 Gal. L.P.
50 Gal.
50 Gal. High Altitude L.R
50 Gal. I-R

POWER MISER TM 8
POWER VENT
GAS WATER HEATER
• Safety Instructions

• Care and Maintenance

• Installation
• Operation

• Troubleshooting
• Parts List

For Your Safety
AN

ODORANT

WATER

IS ADDED

THE

GAS

USED

BY THIS

HEATER

WARNING:

If the information

in these instructions are not fol-

"lowed exactly,
•damage,
personal
a fire
injury
or orexplosion
death.
may result, causing property
--Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
-WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance.
Do not touch any electrical switch; do not use any phone in your
building.
the gascall
supplier'sinstructions.
i Follow
mmediately
your gas supplier from a neighbor's phone.
If you can not reach your gas supplier, call the fire department.
-Installation
and service must be performed
service agency or the gas supplier.

Caution:
Read and Follow
All Safety Rules and
Operating Instructions
Before First Use of
This Product.

by a qualified installer,

.WARNING

]

Improper installation, adjus_on,
service or maintenance[
can cause DEATH, SERIOUS BOD!LY INJURY, OR PROPERTY DAM- I
AGE. Refer to this manual for assistance or consult the local Sears|
Service Center or gas utility for further information.

Flammable vapors may be _
_y _r
AWARNING
of the structure to this appliance.

currents

from

other

areas

AWARNING
Save this Manual for Future Reference.

Sears, Roebuck

READ THE GENERAL SAFETY SECTION
BEGINNING
COVER AND THEN THIS ENTIRE MANUAL
BEFORE
OR OPERATING THIS WATER HEATER.

and Co., Hoffman

Estates,

IL 60179

U.S.A.

ON INSIDE
INSTALLING

Safety Precautions
I

AWARNING

Improper installatio_alteration,
service or I
maintenance can cause death, serious bodily injury, or[
property damage. Refer to this manual for assistanceor
consult your local Sears Service Center for furtherl
information.
]

At the time of manufacture this water heater was provided with a combination temperature-pressures relief valve
certified by a nationally recognized testing laboratory
that maintains periodic inspectionof production of listed
equipment or materials, as meeting the requirements
for Relief Valves and Automatic Gas Shutoff Devices for
Hot Water Supply Systems, and the latest edition of
ANSI Z21.22 and the code requirements of ASME. If
replaced, the valve must meet the requirements of local
codes, but not lessthan a combination temperature and
pressure relief valve certified as meeting the requirements for Relief Valves and Automatic Gas Shutoff
Devices for Hot Water Supply Systems,ANSI Z21.22 by
a nationally recognized testing laboratory that maintains
periodic inspection of production of listed equipment or
materials.
The valve must be marked with a maximum set pressure
not to exceed the marked hydrostatic working pressure
of the water heater (150 Ibs,/sq. in.) and a discharge
capacity not less than the water heater input rate as
shown on the model rating plate. (Electric heaters watts divided by 1000 x 3415 equal BTU../Hr.rate.)
Your local jurisdictional authority, while mandating the
use of a temperature-pressure relief valve complying
with ANSI Z21.22 and ASME, may require a valve model
different from the one furnished with the water heater.
Compliance with such local requirements must be satisfied by the installer or end user of the water heater with
a locally prescribed temperature-pressure relief valve
installedin the designatedopening in the water heater in
place of the factory furnished valve.
For safe operation of the water heater, the relief valve
must not be removect from'lt's-designatec_ opening or
plugged.
The tempera_p-_ssut'-e-_l|ef-va'lve'rnust
be installed
directly into the fittins-of-th_.watar
heater designated
for the relief valve. Positionthe valve downward and provide tubing so that any disc_wilt
exit only within'6
inches above, or at an_(distance below the structural i
floor. Be cert_'thi_'h_'_6-n_-_t'Ts'i_ad_
With any live
electrical part.The discharge opening must not be
blocked or reduced in size under any circumstances.
Excessivelengthi over._30feet,-or use of more than four
elbows can cause restriction and reduce the discharge
capacity of the valve.
No valve or other obstruction is to be placed between
the relief valve and the tank. Do not connect tubing
directly to dischargedrain unlessa 6" air gap is provided.
To prevent bodily injury, hazard to life, or property damage, the relief valve must be allowed to dischargewater
in quantities should circumstances demand. If the discharge pipe is not connected to a drain or other suitable
means, the water flow may causeproperty damage.
The Discharge Pipe:
• Must not be smaller in size than the outlet pipe size of
the valve, or have any reducing couplings or other
restrictions.
• Must not be pluggedor blocked.
• Must be of material listed for hot water distribution.
• Must be installed so as to allow complete drainage of
both the temperature-pressure relief valve, and the
dischargepipe.
• Must terminate at an adequate drain.
• Must not have any valve between the relief valve and
tank.

AWARNING
WATER HEATERS EQUIPPED FOR ONE TYPE GAS
ONLY: This water heater is equipped for one type gas
only. Check the model rating plate near the gas control
valve for the correct gas. DO NOT USE THIS WATER
HEATER WITH ANY GAS OTHER THAN THE ONE
SHOWN ON THE MODEL RATING PLATE. Failure to
usethe correct gascan causeproblemswhich _ result in
DEATH, SERIOUS BODILY INJURY, OR PR.OPERTY
DAMAGE. If you have any questions or doubts consult
your gassupplier or local utility.

_,WARNING
INSTALLATIONS IN AREAS WHERE FLAMMABLE LIQUIDS (VAPORS) ARE LIKELY TO BE PRESENT OR
STORED (GARAGES, STORAGE, AND UTILITY AREAS,
ETC): Flammable liquids (such as gasoline, solvents,
propane(LP) or butane, etc.), all of which emit flammable
vapors, may be improperly stored or used in such areas.
The gaswater heater pilot light or main burner can ignite
such vapors. The resulting flashback and fire can cause
death or serious burns to anyone in the area, as well as
property damage.
If installation in such areas is your only option, then the
installation must be accomplished in a way that the pilot
flame and main burner flame are elevated from the floor
at least 18 inches. While this may reduce the chancesof
flammable vaporsfrom a floor spill being ignited, gasoline
and other flammable substancesshouldnever be stored or
used in the same room or area containing a gas water
heater or other open flame or spark producingappliance.
NOTE: Flammable vapors may be drawn by air currents
from other areasof the structure to the appliance.

AWARNING
If this water heater will be used in beauty shops, barber
shops, cleaning establishments, or self-service laundries
with dry cleaning equipment, it is imperative that the
water heater or water heaters be installed so teat combustion and ventilation air be taken from outside these
areas. Refer to the "Locating The New Water Heater"
section of this manual and also the latest edition of the
National Fuel Gas Code, ANSI Z223.1, also referred to as
NFPA 54 for specificsprovidedconcerningair required.

AWARNING
A fire can start if combustible materials such as clothing, I
cleaningmaterials, or flammable liquidsare placed against
or next to the water heater.
2

Safety Precautions
AWARNING

AWARNING

A gas water heater cannot operate properly without the
correct amount of air for combustion. Do not install in a
confined area such a closet, unless you provide air as
shown in the "Locating The Now Water Heater" section.
Never obstruct the flow of ventilation air. If you have any
doubts or questionsat all, call your gascompany. Failure
to providethe proper amount of combustion air can result
in a fire or explosion and can cause DEATH, SERIOUS
BODILY INJURY,OR PROPERTY DAMAGE.

This water heater must not be installed directly on carpeting. Carpeting must be protected by a metal or wood
p.an.elbeneath the appliance extending beyond the full
width and depth of the appliance by at least 3 inches
(76.2mm) in any direction, or if the applianceis installed
in an alcove or closet, the entire floor must be coveredb
the panel. Failure to heed this warning may result in
fire hazard.

AWARNING
The power vent water heater requires its own (separate)
venting system. It cannot be connected to an existing vent
pipe oPchimney. It must be terminated horizontallyto the
outdoors. Failureto properly installthe venting system can
result !n asphyxiation, a fire or explosion and can cause
DEATH, SERIOUS BODILY INJURY,OR PROPERTY DAMAGE.

AWARNING
HOTTER WATER CAN SCALD: Water heaters are
intended to produce hot water. Water heated to a temperature which will satisfy clothes washing,dish washing,
and other sanitizing needs can scald and permanently
injure you upon contact. Some people are more likely to
be permanently injured by hot water than others. These
include the elderly, children,the infirm, or physicaily/mentally handicapped.If anyone usinghot water in your home
fits into one of these groups or if there is a local code or
state law requiring a certain temperature water at the hot
water tap, then you must take specialprecautions.In addition to usingthe lowest possibletemperature setting that
satisfiesyour hot water needs, a means such as a mixing
valve, shouldbe used at the hot water taps used by these
people or at the water heater. Mixing valvesare available
at plumbing supply or hardware stores. Follow manufacturers instructions for installation of the valves. Before
changingthe factory setting on the thermostat, read the
"Temperature Regulation" sectionin this manual.

_,WARNING
No vent damper installationis compatible with this power
vented water heater design.No vent damper, whether it is
operated thermally or otherwise is to be installed on this
powervented water heater.Alteration of any part of the factory-furnished vent assemblycould result in improper operation due to restriction of flue gases,spillageof flue gases
and may causecarbon monoxide poisoning.

_,WARNING
• The appliance and its individualshutoffvalve must be disconnected from the gassupply piping system during any
pressure testing of the gas system at test pressures in
excess of I/2 poundper squareinch(3.SkPa).
• The appliance must be isolated from the gassupply pip
ing system by closingits individual manual shutoffvalve
during any pressure testing of the gas supply piping system at test pressures equal or less than I/2 pound per
squareinch (3.5kPa).

_,WARNING
Soot build-up indicates a problem that requires correction before further use. Turn "off" gas to water heater
and leave "off" until repairs are made, because failure to
correct the cause of the sooting can result in a fire or
explosion causing DEATH, SERIOUS BODILY INJURY,
OR PROPERTY DAMAGE.

_,WARNING

Chemical vapor corrosion of the flue and vent system
may occur if air for combustion contains certain chemical
vapors. Spray can propellants, cleaningsolvents,refrigerator and air conditioner refrigerants, swimming pool
chemicals, calcium and sodium chloride, waxes, bleach,
and processchemicals are typical compounds which are
potentially corrosive.

BEFORE LIGHTING [PROPANE (L.P.) GAS WATER
HEATERS]: Propane (LR) gas is heavier than air. Should
there be a leak in the system, the gaswill settle near the
ground. Basements, crawl spaces, skirted areas under
mobile homes (even when ventilated), closets and areas
below ground level will serve as pocketsfor the accumulation of this gas. Before attempting to light or relight the
water heater's pilot or turning on a nearby electrical light
switch, be absolutely sure there is no accumulated gas in
the area. Search for odor of gasby snitfingat ground level
in the vicinity of the appliance. If odor is detected, follow
steps indicated at "For Your Safety" on the cover page of
this manual then leavethe premises.

_,WARNING
Obstructed or deteriorated vent systems may present a
ser ous health risk or asphyxiation.

Safety Precautions continued on page 4.
3

Safety Precautions
AWARNING

The water heater with draft hood installedmust be properly vented to a chimney which terminates outdoors.
Never operate the water heater unlessit is vented to the
outdoors and has adequate air supply to avoid risks ofl
mproper operation, explosionor asphyxiation.
1

AWARNING

Vent termination m_n
4 feet of any items I
such as gas meters, gas valves or other gas regulating
equipment.
I

A CAUTION
AWARNING
Minimum clearances between the water heater and combustibleconstructionare I" at the sidesand rear, 5" at the
front, and 0" from ,the vent pipe. Clearance from the top
of the jacket is 18 on most models. Note that a lesser
dimension may.be allowed on some models. Refer to the
label on the water heater adjacentto the gas control valve
for all clearances.

•,WARNING
.
Do not use this appliance if any part of.It has been under
water. Immediately call a Sears Service Technician to
inspectthe appliance and to replacethe gascontrol or any
part oftbe burner systemwhich hasbeen under water.

A, WARNING
HYDROGEN GAS: Hydrogen gascan be produced in a hot
water system that has not been used for a long period of
time (generally two weeks or more). Hydrogen gas is
extremely flammable and explosive.To prevent the possibility of injury under these conditions,we recommend the
hot water faucet be opened for several minutes at the
kitchen sink before any electrical appliances which are
connected to the hot water system are used (such as a
dishwasher or washing machine). If hydrogen gas is present, there will probably be an unusualsoundsimilar to air
escaping through the pipe as the hot water faucet is
opened. There must be no smoking or open flame near
the faucet at the time it is open.

_,WARNING
INSULATING JACKETS: When installing an external
water heater insulationjacket on a gaswater heater:
DO NOT cover the temperature-pressura relief valve.
DO NOT put insulation over any part of the top of the
gaswater heater.
• DO NOT put insulationover the gascontrol valve or gas
control valve/burner cover, or any access areas to the
burner.
• DO NOT let insulation around the gaswater heater to
get within 8 inches of the floor (air must get to the
burner).
• DO NOT cover or remove operating instructions, and
safety related warning labelsand materials affixedto the
water heater.
Failure to heed this will result in the possibilityof a fire or
explosion.

WATER HEATERS EVENTUALLY LEAK: Installation of
the water heater must be accomplished in sucha manner
that if the tank or any connectionsshouldleak, the flow of
water will not causedamage to the structure. When such
locations cannot be avoided, a suitable drain pan should
be installed under the water heater. Drain pans are available at your local Sears store. Such a drain pan must be
not greater than I I/2 inches deep, have a minimum
length and width of at least 2 inches greater than the
water heater dimensions and mus_ be piped to an adequate drain. The pan must not restrict combustion air
flow. Under no circumstances is the manufacturer or
Sears to be held liable for any water damage in connection with this water heater.

Table of Contents

Safety Precautions .............................................................................................................
2-4

Table of Contents .......................................................................................................
5

Customer Responsibilities ........................................................................................
6
Product Specincations .............................................................
:...........................................................
6
Materials and Basic Tools Needed ..........................................................................
7
Materials Needed ......................................................................................................................................................................

Basic Tools .................................................................................................................................................................................

Installation Instructions ............................................................................................
s-20
Removing the Old Water Heater..: ............................................................................................................................................
Locating the New Water Heater ..........................................................................................................................................
Combustion Air and Ventilation.:. ..........................................................................................................................................
Venting Clearances

. .

...................................................................................................................................

8
9-10
10
10

Combustion Air and Ventilation for Appliances in Unconfined Spaces ...................................................................................
Combustion Air and Ventilation for Appliances in Confined Spaces .......................................................................................

11
11

Water Piping ...........................................................................................................................................................................

Temperature-Pressure Relief Valve...........................................................................................................................................
Filling the Water Heater..........................................................................................................................................................
Wiring ...............................................................................................................................................................................
Venting ..............................................................................................................................................................................
Gas Piping ..............................................................................................................................................................................
Installation Checklist ..............................................................................................................................................................

Operatin_ Instructions

.........................................................................................................................

1-.
Eighting
.............................................................................................................................................................................
"--"
Temperature Regulation ..........................................................................................................................................................

13
14
14-15
15-18
19
20
21-24
22-23
24

Service and Adjustment ............................................................................................
25-27
Tank (Sediment) Cleaning ......................................................................................................................................................
Venting System Inspection ......................................................................................................................................................
Oiling Instructions ..................................................................................................................................................................
Burner Inspection ...................................................................................................................................................................
Burner Cleaning .....................................................................................................................................................................
L.E Gas Control Valve & Burner Assembly Replacement Information ....................................................................................
Draining .................................................................................................................................................................................
Temperature-Pressure
Relief Valve Operation ..........................................................................................................................
Drain Valve Washer Replacement ...........................................................................................................................................
Housekeeping .........................................................................................................................................................................
Se rvJce
. .........................................................................................
, .........................................................................................

Troubleshooting

25
25
25
25
25
26
26
26
27
27
27

Guide ..................................................................................................
28-30

Start Up Conditions .............. -. ...................................................................................................................................................
Thermal Expansion .................................................................................................................................................................
Strange Sounds .......................................................................................................................................................................
Conde n sat'o
I n .........................................................................................................................................................................
Smoke/Odo r ...........................................................................................................................................................................

28
28
28
29
29

Operational Conditions .......................................................................................................................................................
Smelly Water ...........................................................................................................................................................................
"Air" in Hot Water Faucets .....................................................................................................................................................

29-30
29
30

High Temperature Shut offSystem .........................................................................................................................................
Not Enough or No Hot Water ................................................................................................................................................
Water Is Too Hot ....................................................................................................................................................................

30
30
30

Leakage Checkpoints ................................................................................................................................................................
Thermostat and Gas Supply Check ...........................................................................................................................................
Electrical System Check .......................................................................................................................................................

31
32
33-35

Parts Order List .................................................................................................................
36-39

Customer

Responsibilities

Thank Youfor purchasing a Sears water heater. Properly
installed and maintained, it should give you years of trouble flee service. If you should decidethat you want the new waterheater professionally installed by Sears call the local Sears Service Center or any
Searsstore. They will arrange for prompt, quality installation by Sears
authorized contractors.
Abbreviations Fnhnd In This Instruction Manual
A.G.A. - American Gas Association
A.N.S.I. -American National Standards Institute

•

AWARNING
This gas-fired water heater is design certified by the
American Gas Association Laboratories under American
National Standards for Gas Water Heaters. The installation must conform with this manual, Local Codesand with
the latest edition of the National Fuel Gas Code, ANSI
Z223.1.
This publicationis availablefrom your local governmentor
public library, gas company, or by writing NFPA,
Batterymarch Park, Quincy,MA 02269.

•
2

• Read the "Safety Precautions" section, pages 2 and 3 of this
manual first and then the entire manual carefully. If you don't
follow the safety rules, the water heater will not operate properly. It could cause DEATH, SERIOUS BODILY INJURY
AND/OR PROPERTY DAMAGE.

Product

•

This manual contains instructions for the installation, operation, and maintenance of the gas-fired water heater. It also
contains warnings through out the manual that you must read
and be aware of. All warnings and all instructions are essential
to the proper operation of the water heater and your safety.
Since we cannot put everything on the first few pages, READ
THE ENTIRE MANUAL BEFORE ATTEMFTING TO
INSTALL OR OPERATE THE WATER HEATER.
The installation must conform with the instructions in this
manual; gas company rules; and Local Codes, or in the
absence of Local Codes, with the latest edition of the National
Fuel Gas code, ANSI Z223.1, also referred to as NFPA 54.
This publication is available from your local government or
public library or gas company or by writing NFPA,
Batrerymarch Park,Quincy, MA 02269.
If after reading this manualyou have any questions or do not
understand any portion of the instructions, call the Sears
Service Center.
Carefully plan the place where you are going to put the water
heater. Correct combustion, vent action, and vent pipe installation are very important in preventing death from possible
carbon monoxide poisoning and fires.
Examine the location to ensure the water heater complies with
the "Locating the New Water Heater" section in this manual.
For California installation this water heater must be braced,
anchored, or strapped to avoid falling or moving during an
earthquake. See instructions for correct installation procedures. Instructions may be obtained from your local dealer,
wholesaler, public utilities or California Office of the State
Architect, 400 P Street, Sacramento, CA 95814.

Specifications
RECOVERY
TYPE
OF
GAS

B.ZU.
RATE

153.335816

TANK
CAPACITY
IN GALLONS
40

NATURAL

40,000

RATE GALS.
PER HOUR
@ 90°F RISE
40.9

153.335845

PROPANE

40,000

40.9

153.335862

PROPANE

40,000

153.335916

NATURAL

40,000

153.335942

PROPANE

153.335962

PROPANE

MODEL NUMBER

MINIMUM
VENT
PIPE

DIMENSIONS IN INCHES
HEIGHT TO

DIAMETER

JACKETTOP

18"

60"

18"

60"

40.9

18"

60"

40.9

20"

40,000

40.9

20"

59½"
59½"

40,000

40.9

20"

59½"

Materials
Materials

and Basic Tools Needed

Needed

To simplify the installation Sears has available the installation
_larts shown below. You may or may not need all of these materis, depending on your type of installation.

WATER HEATER STAND 24"x24"x 18"
FOR USE WITH WATER HEATERS
INSTALLED IN RESIDENTIAL
GARAGES HAVING A DIAMETER 24"
OR LESS AND A RATED CAPACITY 75
GALLONS OR LESS
EXPANSION
TANKS FOR
THERMAL EXPANSION
CONDITIONS
AVAILABLE IN
2 GALLON AND $ GALLON
CAPACITY THROUGH
LOCAL SEARS STORE OR
SERVICE CENTERS

illl:g!!

PVC VENT

WATER HEATER
INSTALLATION
KIT WITH
FLEXIBLE CONNECTORS
FOR 3/4" GALVANIZED
OR
I/2"COPPER PLUMBING

HEATER
WITH

ELBOW

(

l/
PVC VENT

FLEXIBLE WATER
GAS CONNECTOR
FITTINGS

EXTENSION

WATER HEATER HEAT
TRAPS HELP REDUCE HEAT
LOSS DUE TO THERMAL
SYPHONING

DRAIN PANS
AVAILABLE IN 20" DIAMETER FOR
WATER HEATERS HAVING A DIAMETER 18" OR LESS AND AVAILABLE IN
28" DIAMETER FOR WATER HEATERS
HAVING A DIAMETER 26" OR LESS

Basic Tools
You may or may not need
type of installation.
These
Sears

all of these tools, depending
on your
tools can be purchased
at your local

store.

• Pipe Wrenches

(2) 14"

• Screwdriver
• Tin Snips
• 6 Foot Tape
• Garden
Hose

of Folding

ADDITIONAL
TOOLS NEEDED
WHEN SWEAT SOLDERING
• Tubing Cutters or Hacksaw
• Propane Torch
• Soft Solder
• Solder Flux
; Emery
Cloth
Wire Brushes

Rule

• Drill
•

Pipe dope

Tape

or Teflon

HACKSAW

GARDEN

HOSE

6 FOOT TAPE

SLOT-HEAD

SCREWDRIVER

PHILLIPS

PIPE
WRENCH

314" WIRE BRUSH

C>--'" 112" WIRE

BRUSH

SCREWDRIVER
TIN

PROPANE
TORCH

SNIPS

ROLL OF LEAD FREE
SOFT SOLDER

ROLL OF TEFLON TAPE
(USE ONLY ON WATER
CONNECTIONS)
PIPE DOPE (SQUEEZE TUBE)
(USE FOR WATER AND
GAS CONNECTIONS)

DRILL

ROLL OF EMERY
CLOTH

SOLDER

FLUX

TUBING
CUTTER

Installation
Removing
O

Instructions

the Old Water

Heater
Disconnect the vent pipe from the draft hood where
they connect to the water heater. In most installations
the vent pipe can be lifted off after any screw or other
attached devices are removed. Dispose of the draft
hood. The new water heater has the draft hood which
must be used for proper operation.

Turn "OFF" the gas supply to the water heater.

AWARNING
If the main gas line shutoff serving all g..asappliances is
I used, also shut "off" the gas at each appliance. Leave all I
I gasappliances shut "off" unt the water heater installation
I is c°mplete"
I

®
OTurn
"OFF"
the water to the water
heater. Some installations
require that
the water be turned off to the entire

If you have copper piping to the water
heater, the two copper water pipes can
be cut with a hacksaw approximately
four inches away from where they connect to the water heater. This will avoid
cutting
off the pipes
too short.
Additional cuts can be made later if necessary. Disconnect the temperature-pressure relief valve drain line. When the
water heater is drained, disconnect the
hose from the drain valve. Close the
drain valve. The water heater is now
completely disconnected and ready to be
removed.

house,

QCh,,eck
again to make sure the gas supply
is OFF
to the water heater. Then disconnect the gas supply connection from
the gas control valve.

Attach a hose to the water heater drain
valve and put the other end in a floor
drain or outdoors. Open the water heater
drain valve. Open a nearby hot water
faucet which will relieve pressure in the
water heater and speed draining.

AWARNING
I
The water passingout of the drain valve may be extremely
hot. To avoid being scalded,make sure all connectionsare
tight and that the water flow is directed away from any
person.

b. If you have galvanized pipe to the water
heater, loosen the two galvanized pipes
with a pipe wrench at the union in each
line. Also disconnect the piping remaining to the water heater. These pieces
should be saved since they may be needed when reconnecting
the new water
heater. Disconnect the temperature-pressure relief valve drain line. When the
water heater is drained, disconnect the
hose from the drain valve. Close the
drain valve. The water heater is now
completely disconnected and ready to be
removed.

ACAUTION

[

Mineral buildup or sediment may have accumulated in the I
old water heater. This causes the water heater to be much I
heavier than normal and this residue, if spilled out, could
cause staining.

Installation

Instructions

Locating the New Water
Heater
You should c_Lrefullychoose an indoor location for the new water
heater, because the placement is a very important consideration
for the safety of the occupants in the building and for the most
economical use of the appliance. This water heater is not for
use in mobile homes or outdoor installation•
Whether replacing an old water heater or putting the water
hearer in a new location, the following critical points must be
observed.
1. The location sdected should be indoors as close as practical
to the vent termination point, and as centralized with the
water piping system as possible. The water heater, as all water
heaters, wil[eventually leak. Do not install without adequate
drainage provisions where water flow will cause damage.
2. The vent piping cannot exceed a total of 35 feet :including
vertical and horizontal runs and have no more than 3 elbows.
It cannot slope downward and horizontal runs require _;" per
foot rise. All horizontal runs require adequate support at 3½
feet intervals.
3. The water heater requires its own (separate) venting system.
It cannot be connected to an existing ventpipe or chimney.
It must terminate horizontally to the outdoors. Whenever
possible terminate the vent on the leaward side of the building. NOTE: Condensation may be created, at times, as the
combustion gases exit the vent cap and discoloration of
surfaces in proximity to the vent cap may occur.

AWARNING
The powervent water heaterrequiresitsown(separate)venting
system.It cannotbeconnectedto anexistingventpipeor chimney.It mustbetermieaCedhorizontally
to the outdoor_Failureto
propertyinstall theventingsystemcanresultinasphyxiation,a fire
or explosionand cancauseDEATH,SERIOUSBODILYINJURY,
OR PROPERTYDAMAGE•
4. The water heater comes equipped with a 5 foot power cord
which can be used to connect to a 110/120 volt power
source if (1) local codes allow, and (2) there is a three prong
receptacle available.

AWARNING
Do not usean extensioncord. If there isnot a suitablerecepta-I
tie and/orlocalcodesprohibituseof a powercord,fieldwiring
must be provded.

A CAUTION
WATER HEATERS EVENTUALLY LEAK: Installationof the
water heater must be accomplishedin sucha manner that if
the tank or any connectionsshouldleak, the flow of water
will not cause damageto the structure.When suchlocations
cannot be avoided,a suitable drain pan shouldbe installed
under the water heater• Drain pans are available at your
local Searsstore. Sucha drain pan must be not greater than
1½inchesdeep,havea minimum lengthand width of at least
2 inchesgreater than the water heater dimensionsand must
be piped to an adequate drain. The pan must not restrict
combustionair flow. Under no circumstancesis the manufacturer or Sears to be held liable for any water damage in
connectionwith thiswater heater•

5. The location selection must provide adequate dearances for
servicing and proper operation of the water heater.

AWARNING
INSTALLATIONSIN AREASWHERE FLAMMABLEUQUIDS
(VAPORS) ARE LIKELY TO BE PRESENT OR STORED
(GARAGES, STORAGE, AND UTILITY AREAS, ETC):
Flammableliquids(suchas gasoline,solventS,propane(LP) or
butane, etc.), all of which emit flammable vapors, may be
improperlystoredor usedin sucharoa_ The gaswater heater
,ilot light or main burnercanignitesuchvapor_The resulting
flashbackand fire cancausedeathor serious bumsto anyonem
thearea,aswellaspropertyd_unage.
If installationin suchareasisyouronlyoption,then the installation must be accomplishedin a way that the pilot flame and
main burnerflame are elevatedfromthe floor_ least18iuche_
While this mayreducethe chancesof flammablevaporsfrom a
floorspillbeing ignited,gasoline
andotherflammablesubstances
shouldneverbe storedor usedin the sameroom or areacontalninga gaswater heateror otheropenflameor sparkproducingappliance.
NOTE: Flammablevaporsmay be drawnby air currentsfrom
otherareasof thestroctumto the appliance.
AWARNING
Propellantsof aerosolspraysand volatilecompounds,(cleaners, chlorinebasedchemicals,refrigerantg etc.) in additionto
being highlyfiammablein manycases,willalsochangeto corrosive hydrochloricacid when exposedto the combustion
productsof the water heater.The results can be hazardous
and also causeproductfailure.

AWARNING
This water heater must not be installeddirectlyon carpeting•
Carpeting must be protected by a metal or wood panel
beneath the appliance extendingbeyondthe full width and
depth of the applianceby at least3 inches(76.2mm) in any
direction,or if the applianceisinstalledin an alcove or doset,
the entire floor mustbe coveredby the panel.Failureto heed
this warningmayresultin a fire hazard.
AWARNING
Minimum clearancesbetween the water heater and combustibleconstructionare I" at the sidesand roar, 5" at the
front,and 0" from the ventpipe•Clearancefrom the top of the
jacl_ is 18"on mostmodelsNote that a lesserdimensionmay
be allowed on somemodels.Refer to the labelon the water
heater adjacentto the gascontrolvalvefor all clearances.
12'1v__
VENTILATION
AIR
OPENINGS

I"MIN

TOP VIEW
OF CL SET
WITHOU_DOOR
12° MAX.

Figure

I ]

ql
TOP VIEW

OF CLOSET
WITH DOOR

AIR DUCT

MIN.

Installation

Instructions (cont'd)

AWARNING
- 18" min.from
any overhang

A gas water heater cannot operate properly without the correct amount of air for combustion. Do not install in a confined area such a closet, unless you provide air as shown in
the "Locating
The New Water Heater" section. Never
obstruct the Ilow of ventilation air. If you have any doubts or
questions at all, call your _ company. Failu.reto provide the
proper amount of combustion air can result m a Ere or explosion and can cause DEATH, SERIOUS BODILY INJURY, OR
PROPERTY DAMAGE.

12" min.

A WARNING

Figure 2 J

If Ibis water heaterwill be usedin beautyshops,barbershops,
cleaningestablishments,or self.servicelaundries with dry
cleaningequipment,it is imperativethat the water heater or
water heatersbe installedso that combustionand ventilation
air be taken from outsidetheseare_ Referto the "Loa_ng
The New Water Heater" sectionof Ibis manualand alsothe
latestedition ofibe NationalFuelGasCode,ANSI Z223.1,also
referred to as NFPA 54 for specificsprovidedconcerningair
required.

Combustion

. LESSTHAN
120"

Air and Ventilation
TERMINAL

When determining the installation location for apower vent
water heater, snow accumulation and drifting shouldbe considered in areaswhere applicable.

VENTING
•

CLEARANCES

12" min.

FORCED AIR
INLET

Figure 3a]

0" clearance for Y' PVC, ABS or CPVC Schedule 40 vent piping
from combustible surfaces.

•
•

18"TO

12" minimum from the ground, 18" ceiling overhangs. Figure2.
The Power Vent outlet terminal shall terminate at least 3 feet above
any forced air inlet located within 10 feet. Figure 3a.
The Power Vent outlet terminal shall terminate at least 4 feet below,
4 feet horizontally from or 1 foot above any door, window or gravity
air inlet into the building. Figure 3a.
18" minimum in all directions from any obstruction that may
interfere. Figure 3b.

•

•
•
•
•
•
•
•

VENT TERMINAL
WALL

OR OTHER

OBSTRUCTIONS
MAY

INTERFERE

THAT
WITH

VENTING.

VENT TERMINAL

CORNER OF BUILDING

Figure 3b]

18" minimum from other gravity or natural appliance, outlet vents
when directly above or 135 ° to either side of center hne. Figure 3c.
36" minimum from any outlet vents when directly below or 45 ° to
either side of center line. Figure 3c.
36" minimum in all directions from any other forced air appliance
outlet vent. Figure 3c.
The location selection must provide clearances for servicing and
proper operation of the water heater. Figure 4.
Vent termination must not be within 4 feet of any items such as gas
meters, gas valves or other gas regulating equipment.
The venting system must be installed in a manner which allows
inspection of the installation of the venting pipes and joints as well
as periodic inspection after installation as required by ANSI
Standards.

f
POWER VENT TERMINAL -

- - _

*THIS DIMENSION IS
INCREASED TO 36" WHEN

O,RE
VENT
OR
36"

....

AWARNING

APPLIANCE

AN OTHEeO L

maintain

adequate

service

, .," _'" "

""',,.

Venttermination mustnot be within4 feet of anyitemssuchas
gasmeters, gasvalvesor othergasregulating equipment.
_nd
ffT_in_en_nce_
accessibility.

_'I

Range of degrees

AWARNING
Failureto haverequired clearancesbetweenwater heaterand
I combustiblematerialwill result in a fire hazard.

",.

I
J

FigLJre

]

......

available for ve_t
pipe instalbtlon.

Installation

Instructions

(cont'd)

Combustion Air and Ventilation
for Appliances Located in
Unconfined Spaces
Unconfined Space is a spacewhose volume is not less than 50 cubic
feet per 1,000_Btuper hour of the aggregate input rating of all appliances installedin that space. Rooms communicating directlywith the
space in which the appliances are installed,through openings not filrnished with doors,are considered a part of the unconfined s[)ace.
In unconfined spaces in buildings, infiltration may be auequare to
provide air for combustion, ventilation and dilution of flue gases.
However, in buildings of tight construction (for example, weather
stripping, heavilyinsulated, caulked, vapor barrier,etc.), additional air
may need to be provided using the methodsdescribedin Combustion
Air and Ventilation fo_"Appliances Locatedin Confined Spaces.

1. When direcdy communicating with the outdoors, each opening
shall have a minimum free area of I square inch per 4,000 BTU
per hour of total input ratingof all equipment in the enclosure.
(See Figure6.)
2. When communicating with the outdoors through vertical ducts,
each opening shall have a minimum free area of 1 square inch
per 4,000 BTU per hour of total input rating of all equipment in
the enclosure. (See Figure 7.)
VENTILATION

Combustion Air and Ventilation
for Appliances Located in
Confined Spaces

i_1_

LC_JV1EF_

AIR _, _

VENT TO
WAIEPt

Confined Space is a spacewhose volume is lessthan 50 cubic feet per
1,000 Btu per hour of the aggregate input rating of all appliances
installed in that space.
a. ALLAIR FROM INSIDE BUILDINGS:
(See Page8 Figure 1, and Figure 5 below)
The confined space shall be provided with two permanent openings communicating directlywith an additional room(s) of sufficient volume so that the combined volume of all spaces meets the
criteria for an unconfined space. The total input of all gasutilization equipment installed in the combined space shall be considered
in making this determination.Eachopeningshall have a minimum
free area of one square inch per 1,000 BTU per hour of the total
input ratingof all gas utilization equipment in the confined space,
but nor less than 100 square inches. One openingshall commence
within 12 inches of the top and one commencing within 12 inches
of the bottom of the enclosure.

,.,.,............:],.,.,.I
,',',',','lr,I,],_

Figure 7 ]

Iiiii

3. When communicating with the outdoors through horizontal
ducts, each openingshall have a minimum free area of 1 square
inch per 2,000 BTU per hour of total input rating of all equipment in the enclosure. (See Figure 8.)

OUTl_

AIR D_T

_
WATE_

OU_gO_q$
I

I
EFigure

8 ]

4. When ducts are used, they shall be of the same cross-sectional area
as the free area of the openings to which they connect. The minimum short side dimension of rectangular air ducts shall not be
less than 3 inches. (See Figure 8.)

[ Figure 5 ]

5. Louvers and Grilles: In calculating flee area, consideration shall be
given to the blocking effect of louvers, grilles or screens protecting openings. Screens used shall not be smaller than ¼ inch mesh.
If the free area through a design of louver or grille is known, it
should be used in calculating the size opening required to provide
the free area specified. If the design and flee area is not known, it
may be assumed that wood louvers will be 20-25 percent free area
and metal louvers and grilles will have 60-75 percent free area.
Louvers and grilles shall be fixed in the open position or interlocked with rile equipment so that they are opened automatically
during equipment operation.

b. ALL AIR FROM OUTDOORS:
(see Figures 6-8)
The confined space shall be provided with two permanent openings, one commencing within 12 inches of the top and one commencing within 12 inches from the bottom oi" the enclosure.
The openings shall communicate directly, or by ducts, with the
outdoors or spaces (crawl or attic) that freely communicate with
the outdoors.

6. Special Conditions
Created b7 Mechanical Exhausting or
Fireplaces: Operation of exhaust fans, ventilation systems, clothes
dryers or fireplaces may create conditions requiring special attention to avoid unsatisfactory operation of installed gas utilization
equipment.

EFigure

6 ]
11

Installation
Water

Instructions

(cont'd)

Piping
2. Look at the top cover of the water heater. The cold water
inlet is marked'cold. Put two or three turns of teflon tape
around the threaded end of ,the threaded-to-sweat coupling
and around both ends of the 3A threaded nipple. Using flexible connectors, connect the cold water pipe to the coldwater
inlet of the water heater.

A, WARNING
HOTrER WATERCAN SCALD:.Water heatersare intendedto

ho*water.
Wmr

toa mp a, ..whkh

dotheswashing,dishwashing,and_
sanitizingneeds
canscaldand permanentlyinjureyou uponcontact.Somepeople are more lil_4yto be permanentlyinjuredby hot water
othor_Theseincludethe elderly,children,the infirm,or physically/mentallyhandicapped.
If anyoneusinghot waterin yourhome
fitsintooneofthese_oups or iftbere tsa localcodeor statelaw
requiringa certaintemperaturewater at the hotwater _ then
youmustteke special...p_a_', rr_ In ._ditionto usingthe lowest.
possible
temperatu_ .r_ng that sa'dsEes
yourhot waterneeas,
a meanssuchasa mixmgvalve,shouldbe usedat the .hotwater
tapsusedby thesepeopleor at the water heater.Mi_ng valves
areavailableat plumbingsupplyor hardwarestore_Followmanufacturers instructionsfor installationof the valves.Before
changing the factory setting on the thermostat, read the
"Temperature Regulation"
sectionin this manual.

NOTE: This water heater is insulated to minimize heat
loss from the tank. Further reduction in heat loss can be
accom_pllshed by insulating the hot water lines from the
water heater.

INSTALLATION
COMPLETED USING
SEARS INSTALLATION
KIT

COLD INLET
WATER LINE
THREADED TO
SWEAT COUPLING

This water hearer shall not be connecred to any heating systems
or compunenr(s) used with a non-potable water heating appliance.

THREADED TO
SWEAT COUPLING

If a water heater is installed in a closed water supply system;
such as one having a back-flow preventer, check valve, water
meter with a check valve, etc.., in the cold water supply; means
shall be provided to control thermal expansion. Contact the
local utility or local Sears Service Center on how to control this
situation.

SHUTOFF
VALVE

3/4" THREADED
NIPPLE

TEHPERATUREPRESSURERELIEF
VALVE
HOT OUTLET
TO HOUSE

NOTE: To protect against untimely corrosion of hot and
cold water fittings, it is strongly recommended that dielectric unions or couplings be installed on this water heater
when connected to copper pipe.

314"THREADED f
NIPPLE

The illustration shows the attachment of the water piping to the
water heater. The water heater is equipped with V4 inch water
connections.

DISCHARGE PIPE
(Do not cap or plug)

NOTE: If using copper tubing, solder tubing to an adapter
before attachinl_ the adapter to the cold water inlet connection. Do not so'[der the cold water supply line directly to the
cold water inlet or it will harm the dip tube.

PROVIDE A 6" AIR
GAP BETWEEN THE
END OF THE
DISCHARGE PIPE
AND DRAIN

1. Look at the top cover of the water heater. The hot water oudet is
marked hot. Put two or three turns of teflon tape around the
threaded end of the threaded-to-sweat coupling and around both
ends of the _ threaded nipple. Using flexible connectors, connect the hot water pipe to the hot water outlet on the water
heater.

Installation

Instructions (cont'd)

Temperature-Pressure

Relief Valve
AWARNING

_,WARNING

The temperature-pressure relief valve must be manually
operated at least once a year. Caution shouldbe taken to
ensurethat (I) no one Isin frent of or aroundtbe outlot of
the temperatom-pressurereliefvalvedischargeline, and (2)
the water manually dischargedwill not cause any bodily
injury or property damage because the water may be
extremely hot.

At the time of manufacturethis water heater was provided
with a combinationtemperature-pressures
rellefvalvecertified
by a nationallyrecognizedtesting laboratory that maintains
_ariodicinspectionof productionof listedequipmentor materials, as meeting the requirements for Relief Valves and
AutomaticGasShutoffDevicesfor Hot Water SupplySystems,
and the latestedition of ANSI Z21.22 and the code requirementsof ASME. If replaced, the valvemustmeet the requirementsof localcodes,but not lessthan a combinationtempera.
turn and pressurereliefvalvecertifiedas meetingthe requirements for ReliefValvesandAutomatic GasShutoffDevicesfor
Hot Water SupplySystems,ANSI Z21.22bya nationallyrecognized testinglaboratorythat maintainsperiodicinspectionof
)roductionof listedequipment or material_
The valvemustbe marked with a maximum set pressurenot
to exceedthe marked hydrostaticworking pressureof the
water heater (150 Ibsdsq.in.) and a dischargecapacitynot less
than the water heater input rate asshownon the modelrating
plate. (Electric heaters - watts dividedby 1000 x 3415 equal
BTU/Hr. rate.)
Yourlocaljurisdictionalauthority,whilemandatingthe useof a
temperature-pressure
reliefvalvecomplyingwith ANSI 7.21.22
and ASME, may require a valvemodeldifferentfrom the one
furnishedwith thewater heater.
Compliancewith suchlocalrequirementsmustbe satisfiedby
the installeror end userof the water heaterwith a locallyprescribedtemperature-pressure reliefvalveinstalledin the designated openingin the water heater in placeof the factory furnishedvalve.
For safeoperationof the water heater,the relief valvemustnot
be removedfrom it'sdesignatedopeningor plugged.
The temperature-pressure
relief valvemustbe installeddirectly
intothefittingofthe waterheaterdesignated
forthe reliefvalve.
Positionthe valvedownwardandprovidetubingsothat anydischargewill exit onlywithin 6 inchesabove,or at anydistance
belowthe structuralfloor. Becertain that no contactis made
with anyliveelectricalpart.The discharge
openingmustnot be
blockedor reduced in size underanycircumstances.
Excessive
length,over30 feet, or useof more than four elbowscancause
restriction and reducethe discharge
capacityofthe valve.
No valveor other obstructionisto be placedbetweenthe relief
valveand the tank. Do not connecttubingdirectlyto discharge
drainunlessa 6" air gapisprovided.To preventbodilyinjury,hasard to life,or propertydamage,the relief valvemustbe allowed
to discharge
water in quantitiesshouldcircumstances
demand.If
the discharge
pipeisnot connectedto a drainor othersuitable
means,the water flowmaycausepropertydamage.
The DischargePipe:
Must not be smallerin sizethan the outlet pipe sizeof the
valve,or haveanyreducing couplings
or other restriction_
Mustnot be pluggedor blocked.
Mustbeof materiallistedfor hot water distribution.
Must be installedso as to allow completedrainageof both
the temperature-pressure relief valve, and the discharge
pipe.
Mustterminateat an adequatedrain.
Mustnot haveanyvalvebetweenthe reliefvalveand tank.

If after manuallyoperating the valve, it fails to completely
resetand continuesto releasewater, immediatelyclosethe
cold water inlet to the water heater, follow the draining
instructions,and replace the temperature-pressure relief
valvewith a newone.

li_,,.

'_ COLD

TEMPERATURE-PRESSURE
RELIEFVALVE

_._

HOT

_e._

DISCHARGE

NPE

(Do not cap or plug)

II \
I! \
II _

II
,

PROVIDE A 6" AIR
GAP SE'FVCEENTHE
END OF THE

DISCHARGE
PIPE
AND DRAIN

RELIEFVALVEOPENING
At the dineof manufacture,
this waterheaterwasprovided
with a combination
temperatur_pressure
relief vanelistedascomplying
with the standard
forrelief val_*sand
automatic_ thut-off devices
for hot water supplysystems,
ANSI Z21.22.For safe
operationof thewaterheater,the reliefvalvemustnot be removedfromitsdesignated
pointofinstalbeion
or plugged.
Yourlocaljurisdictional
authority,
whilemandating
the useof a tempera_re-pressure
I reliefvalvecomplying
withANSIZ21.22andASME.mayrequireavalvemedeldifferent
i fromthe onefurnished
withthewaterheater
I Compliance
with suchlocalrequirementsmustbesatist'md
bythe installeror enduser
of thewater heaterwith a locally
prescribed
temperature-pressure
reliefvalveinstalled
in thedesignated
opening
in the waterheate_
Seemanualheading
-"Temperature-Pressure
ReliefValves"for installation
andmaintEnanceofrelief valve,dischargeline,andothersafer/precautions.

Installation
Filling the Water

Instructions
Heater

aCAUTiON

You must provide all wiring of the proper size outside of the
water heater. You must obey local codes and electric company
requirements when you install this wiring.

Never usethis water heater unlessit is completelyfilled with
w_er. To prevontd_nqe to the tank, the tank mustbe filled
with water. Water must flow from the hot water faucet
beforeturning "ON" gasto the water heater

If you are not familiar with electric codes and practices, or if);ou
have any doubt, even the slightest doubt, in your ability to connect the wiring to this water heater, obtain the service of a competent electrician or contact your local electric utility.

To fill the water heater with water:
Close the water heater drain valve by turning the handle to
the right (clockwise). The drain valve is on the lower front of
the water heater.
Open the cold water supply valve to the water heater.
NOTE: The cold water supply valve must be left open
when the water heater is in use.
• To insure complete filling of the tank, allow air to exit by
opening the nearest hot water faucet. Allow water to run
until a constant flow is obtained. This will let air out of the
water heater and the piping.
Check all new water piping for leaks. Repair as needed.

AWARNING
WATER HEATERS EQUIPPED FOR ONE TYPE VOLTAGE
ONLY:Thiswater heaterisequippedfor I I 0/120voltsonly.DO
NOT USE THIS WATER HEATER WITH ANY VOLTAGE
OTHER THAN THE ONE SHOWN ABOVE.Failureto usethe
correctvoltagecancauseproblemswhichcanresult in DEATH,
SERIOUS BO_DILYINJURYOR PROPERTYDAMAGE. If you
haveanyquestionsor doubtsconsultyourelectriccomply.

ACAUTION
If wiring from the fusebox or circuit breaker box was aluminum for the oldwater heater, replaceit with copperwire.
If you wish to reuse the existing aluminum wire, havethe
connectionat the water heater made by a competentelectrician. Contact a localelectricalcontractor and/orthe local
electric utility.

Wiring
USE WITH

POWER

CORD

USE WITHOUT

The water heater comes equipped with a 5 foot power cord
which can be used to connect to a 110/120 volt power source if,
(1) local codes allow, and (2) there is a three prong receptacle
available.
\

(cont'd)

POWER

CORD

If power cord cannot be used, then follow these wiring instructions.
1, Provide a way to easily shut offthe electric power when working on the water heater. This could be with a circuit breaker
or fuse block in the entrance box or a separate disconnect
switch.

2. Install and connect a circuit directly from the main fuse or
circuit breaker box. This circuit must be the right size and
have its own fuse or circuit breaker.

You must provide all wiring, (1) to a receptacle or, (2) between
the water heater and junction box when the power cord is not
used.

GREEN
GROUND SCREW

AWARNING
[
Do not usean extensioncord.If there isnot a suitablerecepta-I
cle and/or localcodesprohibituseof a powercord,fieldwiring
must be provdad.

Installation
USE WITHOUT

POWER

Instructions
CORD

(cont'd)
water heater's junction box. Connect ground wire to this
location. For complete grounding details and all allowable
exceptions, refer to local codes or in the absence of local
codes, with the latest edition of the National Electrical Code,
ANSI/NFPA 70.

3. A standard ½ condmt opemng has been made in the water
heater junction box for the conduit connection.
4. Use wire nuts and connect the power supply wiring to the
wires inside the water heater's junction box.
5. The water hearer must be electrically "grounded" by the
installer. A green ground screw has been provided on the

WIRING

(cont'd)

6. Replace the wiring
provided.

junction

cover

using

the screw

DIAGRAM

AhqpRESSUrE

O_bO_F

GAS
P_.8$URE
SV_TCq

5ilz

I_OV 6A8
_

swtrcH

Venting
I

_WARNING
To insureproperventingof thisgas-firedwater heater,the correct vent pipe diameter must be utilized• Any additions of
other gas appliances on.vent with this water heater will
adverselyaffectthe operationofthe water heater.

•
AWARNING
,,
]
The vent pipe from the water heater must be 3 diameter|
PVC schedule40 pipe and must slope upward I/4 inch per/
linearfoot.
/
All vent gases must be completely vented to the outdoors of the
structure (dwelling).

The combustion and ventilation air flow must not be obstructed.

AWARNING

[
MIN. RISEV4"
PERFOOT

The water h.eate.
r with draft hood installedmust be p_perly [
ventedto a chmmney
whichterminatesoutdoors.Never oper- I
ato thewater heaterunlessit isventedto the outdoorsand hasI
.a_dequate
air supplyto avoidHsksof improperopera, on, exploson or asphy'A_on.

_,WARNING
Failureto haverequiredclearancesbetweenwater heater and
combustible
materialwillresultin a fire hazard.

AWARNING
Obstructedor deteriorat_ ventsymm_ maypresenta serious
healthriskor asphyxiation.

Installation

Instructions

(cont'd)

Venting (cont'd)
VENTING
SYSTEM
FOR ALL MODELS

A WARNING
I
Be sure vent pipe is properlyconnectedto preventescapeof
dangerousfluegaseswhichcouldcausedeadlyasphyxation.

EXAMPLE

INSTALLATIONS

The vent piping cannot under any circumstances be run downhill.

AWARNING
Chemical vapor corrosionof the flue and vent system may
occur if air for combustioncontainscertainchemicalvaporg i
Spray can propellants,cleaningsolvents,refrigerator and air
conditioner refrigerants, swimming pool chemicals,calcium!
and sodiumchloride, waxes, bleach, and processchemicalsare i
typicalcompoundswhich are potentiallycotcosive.

3" PVC SCHEDULE

40 VENT PIPING

Supplied in the carton with the vtater heater are:
1. A 3" PVC Schedule 40-45 ° vent cap with wire screen.
2. A 3" PVC Schedule 40-90 ° street ell; used to connect the
vent pipe to the water heater when the vent pipe is to be
turned horizontally directly off the blower.

The vent piping can be installed as follows:
1. No more than 3 elbows can be used.

3. A 5' section of 3" PVC Schedule 40 pipe (more may be
required and must be supplied locally).
MAX.3
3" PVC SCHEDULE 40
90" ELBOW
NIN. RISE I/4"
PERFOOT

I S,SCHEDULE
] ,C ,PE
VENT CAP
WITH SCREEN

TOTAL VERTICAL AND
HORIZONTAL RUNS
CANNOT EXCEED 35'

I
1. The water heater

requires its own (separate_

venting
MAX. 3
ELBOWS

System.

2. 3" PVC, ABS or CPVC Schedule 40 piping and fittings are
acceptable materials for the vent system on all 40 gallon
models and 50 gallon 40,000 BTU/HR models.
•
3. It cannot
chimney.

be connected

to existing

vent piping

HIN. RISEV4"
PERFOOT

or
MAX. 20'

4. It must terminate horizontally to the outdoors.
TOTAL VERTICAL AND
HORIZONTAL
RUNS
CANNOT
EXCEED 35'

MIN. RISEV4"
PERFOOT

STRAPPING

I
16

Installation

Instructions

VENTING SYSTEM EXAMPLE
FOR ALL MODELS (cont'd)
2. Horizontal

INSTALLATIONS

runs require a minimum

CEMENTING

printed

on primer,

DANGER
Primer, cleaner, and cements are extremely flammable.
They are harmful or fatal if swallowed. The vapors are
harmful. They may irritate eyes and skin and can be
absorbed through the skin.

35' MAX.
16" MIN.

u.&

PRECAUTIONS
Always store primers, cleaner, and cements in cool, dry,
well ventilated places. Do not store them near heat,
sparks, or flames. Keep containers closed. Use them in
well ventilated areas. Wear impervious clothing while
handling. Do not smoke, eat, or drink while handling.
Wash thoroughly after handling and before eating. Wear
eye protection when handling. If swallowed, drink water,
do not induce vomiting, and call a physician or poison
control center immediately. If inhaled, get fresh air and
seek medical attention if ill feelings persist. In case of
eye and skin contact, immediately flush with plenty of
water for 15 minutes and seek medical attention if irritation persists. KEEP OUT OR REACH OF CHILDREN.

MIN. RISE¼"
PERFOOT

3. A vertical run can be no.more than 20'.
4. The total vertical and horizontal run cannot exceed 35'.

ONE ELBOW

PVC, ABS OR CPVC PIPE AND FITTINGS

Read and observe all safety information
deaner, and cement containers.

¼" rise per foot.

(cont'd)

All primers, cleaners, and cements must meet all local codes and
applicable standards
of the American
Society For Testing
Materials Standards.

MIN. RISE¼"
PERFOOT

Before using primers, cleaners, and cements, stir or shake, makin sure contents are liquid. Do not use if found to be lumpy or
jei_;-like.

MAX. 20'

1. Cut pipe ends squarely removing all burrs and dirt.
TOTAL VERTICAL AND
HORIZONTAL RUNS
CANNOT EXCEED 35'

2. Dry fit pipe and fittings to be connected for proper fit.
3. Clean pipe and fitting with a primer/cleaner.
4. Apply a thin coat of cement to ftting,
inside.

avoiding puddling

5. Apply a liberal coat of cement to pipe leaving no voids.
6. QUICKLY assemble parts while cement is flui!! If you wait
too long, re-coat pipes.
7. Push .pipe completely into socket of fitting, turning as it goes
until _t t_ottoms.

8. Hold pipe and fitting together for 30 seconds. Then carefully
clean off excess with a doth. Allow connections a su_cient
time to cure before disturbing.

MIN. RISE¼"
PER FOOT

9. Remember that vent pipes must be adequately and securely
supported.

MAX. 20'

APPROXIMATE
OINTS

MIN. RISE¼"
PERFOOT

TOTAL VERTICAL AND
HORIZONTAL RUNS
CANNOT EXCEED 35'

90°F to 150°F
50°F to 90°F
0°F to 50°F

I
17

SETTING

TIME FOR 2½" TO 4" PIPE

MOVEMENT
OF JOINT
'A hr.
lhr.
1½hr.

COMPLETE
SET
8 hrs.
15 hrs.
18 hrs.

Installation

Instructions

(cont'd)

Venting (cont'd)
CUTTING
OPENING
THROUGH
AN
WALL AND COLLAR INSTALLATION

OUTSIDE

CONNECTING
BLOWER

After reading the manual and you have determined the location
of the opening in the wall, (using the drawing below), cut a 3½"
hole through an exterior wall.

1. The manufacturer has supplied a 3" PVC Schedule 40 street
elbow for connection to the water heater when turning immediately horizontally
off the blower. Place the elbow in the
required direction on the blower and using 3 sheet metal
screws, attach the elbow.

NOTE: When determining location of the opening in the
outside wall allow for the ¼" rise per foot that has taken
place in the horizontal run.

I I" MIN.

MIN. RISE¼"

PVC, ABS OR CPVC PIPE VENT TC

PERFOOT

40 GAL.- 60"
50 GAL.- 59½"

The 3" PVC, ABS or CPVC Schedule 40 vent pipe can be run
from the water heater through the wall or from the wall to the
water heater, whichever is most convenient. The vent pipe must
extend a minimum of 1½" through the exterior wall. Extending
the vent cap as far as possible from the surface of the exterior
wall will help minimize discoloration
of the wall in this area
which may be caused by the flue gases. Note that the inside collar must be slipped over the vent piping before locating the pipe
through the wall. Before securing the inside and outside collars
to the wall, use a silicone sealer between pipe and opening to
insure a water and air tight seal.

INSTALLATION SHOWING USE OF PVC, ABS OR
CPVC PIPE

If there is to be a vertical run of vent from the blower, the 3"
PVC or ABS pipe must be attached to the blower using 3 sheet
metal screws. Additionally, you must seal all joints using a suitable silicone sealer such as GE RTV-103 or equivalent.

....ImER,O,w_

- EXTS_IOI

WALL

VENT CAP MUST BE
DOWNWARD

Installation

Instructions

(cont'd)

Gas Piping
AWARNING

.
&WARNING
I
Use pipe joint compound or teflon tape marked as being I
resistant to the actionof petroleum [Propane (L.R)] gases. I

Make sure the gas supplied is the same type listed on the
model rating plate. The inlet gaspressuremust not exceed
14 incheswater column 'Apound per squareinch(3.5kPa)].
The minimum inlet gas pressurelisted on the model rating
plate isfor the purposeof input adjustment.

AWARNING

SEDIMENT
TRAP
A sediment trap shall be installed as close to the inlet of the
water heater as practical at the time of water heater installation.
The sediment trap shall be either a tee fitting with a capped nipple in the bottom oudet or other device recognized as an effective sediment trap. If a tee fitting is used, it shall be installed in
conformance with one of the methods of installation shown
below.

Connecting the gas piping to the gas control wave of the water
heater can be accomplished by either of the two methods shown.

If the gascontrolvalveis subjectedto pressuresexceeding _ I
poundper square inch(3.5kPa), the damageto the gascontrol valvecouldresultin a fire or explosion from eakinggas.

•
&WARNING
If the m;un gasline shutoffservingall gasappliancesis used, I
also turn "off" the gasat each appliance. Leaveall gasappliances shutoffuntil the water heater installations comp ete.

GAS PIPING WITH
FLEXIBLE CONNECTOR

A gas line of sufficient size must be run to the water heater.
Consult the latest edition of National Fuel Gas Code ANSI
Z223.1, also referred to as NFPA54 and the gas company concerning pipe size.

t'IANUAL SHUT OFF
VALVE
AS SUPPly IffFING
FLEXIBLE GAS CONNECTOR
lABELED AS COtflF_.YING
VVITH ANSI STAN[_ARDS

There must be:
• A readily accessible manual shut off valve in the gas supply line
serving the water heater, and
• A drip leg (sediment trap) ahead of the gas control valve to help
prevent dirt and foreign materials from entering the gas control

LOOP
GROUND OINT
UN ON (_Jonil

GAS
CONTROL
VALVE

ValVe,

• A flexible gas connector or a ground joint union between the
shutoffvalve and control valve to permit servicingof the unit.

CAP

Be sure to check all the gas piping for leaks before li.ghting the
water heater. Use a soapy water solution, not a march or open
flame. Rinse offsoapy solution and wipe dry.

GAS PIPING WITH ALL BLACK
PIPE TO GAS CONTROL

Standard Models are for installation up to 3,300 feet above sea
level.
High Altitude Models are for installation from 3,300 to 5,500
feet above sea level.

MANUAL

SHUT OFF _GAS

IRON

SUPPLY P_FING

VALVE

Ifa standard model is installed above 3,300 feet or a high altitude
model is installed above 5,500 feet, the input rating must be
reduced at the rate of 4 percent for each 1,000 feet above sea level.
Contact your local Sears Service Center or gas utility for further
information.

]Y
GROUND

OINT

BLACK PIRE
/
_.
GAS
CONTROL
VALVE

AWARNING
The appliance and its gas connection must be leak tested
beforep acingthe appliance m operat_n.

UNION 3" MI

AWARNING

Contaminantsin the gaslinesmay causeimproper opere_, n
of the gascontrol valvethat may result in fire or explosion.
Beforeattachingthe gaslinebe surethat all gaspipe isdean
on the inside.To trap any dirt or foreignmaterial in the gas!
supplyline, a drip leg (sometimes called a sediment trap)
must be incorporated in the piping•The drip leg must be
readilyaccessible.Installin accordancewith the "Gas Piping"
section.Refer to the latest edition of the National Fuel Gas
Cede, ANSI Z223.1, alsoreferred to asNFPA 54.

• The appliance and itsindividualshutoffvalvemust be disconnectad from the gassupplypipingsystemduringany pressure
testing of the gas systemat test pressuresin excess of I/2
poundper squareinch(3.SkPa).
• The appliancemustbeisolatedfrom the gassupplypipingsystem by closingits individualmanual shutoffvalveduringany
pressuretestingof the gassupplypipingsystemat test pressuresequalor lessthan 1,2poundper squareinch(3.5kPa).
19

Installation

Instructions

Installation

Checklist

BEFORE LIGHTING

THE PILOT:

(cont'd)
VENT PIPETO
OUTDOORS

• Check the gas lines for leaks.
a, Use a soapy water solution. DO NOT test for gas leaks
usinga match or open flame.
b. Brush the soapy water solution on all gas pipes, joints and
fittings.
c. Check for bubbling soap. This means you have a leak,
Turn "OFF" gas and make the necessary repairs.
d. Recheck for leaks.
e. Rinse off soapy solution and wipe dry.
•

Is the new temperature-pressure
relief valve properly installed
and piped to an adequate drain? See _Temperature-Pressure
Relief Valve" section.

•

Are the cold and hot water lines connected
to the water
heater correctly?
See "Water Piping" instructions
in the
"Installing the New Water Heater"section.

•

Is the water heater completely
instructions
in the "Installing
tion.

COLD
SHUTOFF
VALVE

TEMPERATURE.
PRESSURERELIEF
VALVE

filled with water? See "Filling"
the New Water Heater" secDISCHARGE PIPE
(Do not capor plug)

• Will a water leak damage anything? See the "Locating the
New Water Heater" section.
Is there proper clearance between _e water heater and anything that might catch fire? See the Locating the New water
Heater" section.
Do you have adequate ventilation so that the water heater
will operate properly? See CombustionAir
and Ventilation
in the Locating the New Water Heater section.
Is the draft hood vent piping properly secured? See "Venting"
instructions
in the "Installing the New Water Heater" section.
Is there proper clearance between the vent pipe and anything
that might catch on fire? See "Venting" instructions in the
"Installing the New Water Heater" section.

DRIP L
(Sediment trap)
PIPE CAF

Is the ventpipe
properly sloped and does the vent terminate
outdoors? See "Venting" instructions
in the "Installing the
New Water Heater" section.

Do you need to call your gas company to check the gas pipe
and its hookup?
here. NU0Om

WATI_I H_'_.R

nZCOvZ_

mN,_

e_m" e_m_aE

MODEL RATING PLATE

Operating

Instructions

This water heater is equipped with an electrically operated venting system and a standing pilot. For the burner to come on, the
water heater thermostat must call for heat. Then the system will
begin sequencing, each section proving itself before gas is
allowed to flow to the burner.
BEFORE THE WATER HEATER WILL

BLOWER MOTOR

OPERATE:

1. The control system must be connected to a 1101120 volt
power supply. The control system has an overall rating of 2
amps. The water heater must be securely and adequately
grounded in accordance with local codes and with the latest
edition of the National Electrical Code ANSI/NFPA 70.

RESETSWITCH

DRAFT HOOD

2. The ON/OFF toggle switch, located on the control box
above the thermostat must be in the "ON" position for the
electrical control system to operate allowing the gas portion
to operate (ignite burner).
3. The pilot must be lit. See Lighting instructions on page 23
of this manual or located adjacent to the thermostat on the
water heater.
ONIOFF SWITCH

4. The gas control knob located on the thermostat must be
turned to the "ON" position for the gas to be able to flow.
5. The venting manual reset switch must be in the closed position. See 'Vent'ng Manual Reset Switch' "n the "For Your
Information Section".
6. There is a non-resettable hi-limit switch in the thermostat,
which m_t be good (dosed) for the thermostat to be operated. See High Temperature Shut Off System in the For
Your Information Section".
GAS CONTROL
KNOB

OPERATION
When the thermostat calls for heat, gas is allowed to flow to a
(Normally open) pressure switch dosing it. An electrical circuit
is then made to the blower, turning it on. The indicator light
located on the control box will come on. When the blower has
achieved sufficient venting, the air pressure switch will close and
the indicator light will go off. A 120 volt circuit will be completed through the venting manual reset switch and on to the
120 volt gas valve located just below the thermostat.
The 120
vokgas valve will open allowing gas to flow to the burner. The
standing pilot will establish a main burner flame.

GAS THERNOSTAT

120V GAS VALVE

AIR PRESSURE
SWITCH

Operating

Instructions

Lighting
_,WARNING
BEFORE LIGHTING [PROPANE [L.P.) GAS WATER
HEATERS]:Propane(L.P.)gasis heavierthan air.Shouldthere
be a leak in the system,the gas will settle near the ground.
Basements,crawl spaces,skirted areas under mobile homes
(evenwhenventilated),closetsand areasbelowgroundlevelwill
serve as pockets for the accumulation of this gas. Before
attemptingto lightor relight the water heater'spilot or turning
on a nearbyelectricallightswitch,be absolutely
surethere isno
accumulatedgasinthe area. Searchfor odorof gasbysn_ng at
groundlevelin tee vicinityof the appliance.If odor isdetected,
followstepsindicatedat "For YourSafety"on the coverpageof
thismanualthen leavethe premises.

I Figure 9 1

Lighting and operating instructions are located on front of the
water heater, above or to one side of the gas control valve.

_,WARNING
AN ODORANT IS ADDED TO THE GAS USED
BY THIS WATER HEATER.
FOR YOUR SAFETY
IF YOU SMELLGAS:
• Do not try to lightanyappliance.
• Do not touchany electricalswitch; do not useany phonein
your building.
Immediately callyourgassupplierfrom a neighbor's phone.
Followthe gassuppliersinstructions.
If you cannot reach your gas supplier,call the Ere department.

Figure 10]

_,WARNING
DO NOT force the gascontrol knob. Use onlyyour handto
pushit downto light the pilot, or to turn it to "ON", "OFF"
or "PILOT". Never usea tool suchas a lever,wrench or pliers. Do not hit or damagethe knob. A damagedknob may
result in an explosionand seriousinjury.If you haveproblem
turningthe knob, callthe gassupplierimmediately.

Figure I I ]

INNER

OUTER

Figure 12 ]
22

DOOR

Operating

Instructions

Lighting label on the water

FOR YOUR

(cont'd)

heater as it appears above the thermostat

SAFETY

READ

BEFORE

LIGHTING

WARNING
If you do not follow these instructions exactly, a fire or explosion
may result causing property damage, personal injury or loss of life.
A. This appliancehas a pilot which must be lightedby
hand.Whenlightingthe pilot,followtheseInstructions
exactly.
B. BEFORELIGHTINGsmellall aroundthe appliancearea
for gas. Be sure to smell next to the floor because
somegas Isheavierthanair andwill settleon thefloor.
WHATTO DOiF YOUSMELLGAS
• Do nottry to lightanyappliance.
• Do not touch any electric switch; do not use any
phonein yourbuilding.
• Immediatelycall your gas supplierfrom a neighbor's
phone.Followthe gassuppller'sinstructions.

LIGHTING

• if you cannotroachyour gas supplier,call the fire
department.
C. Useonlyyourhandto pushin or turnthe gas control
knob. Neveruse tools,if the knobwill not pushin or
turnby hand,don'ttry to repairIt, call a qualifiedservicetechnician.Forceor attemptedropair may result
in a fire or explosion.
D. Do not use this applianceif any part has been under
water. Immediatelycall a qualifiedservicetechnician
to inspecttheapplianceandto replaceanypart of the,
controlsystem and any gas controlwhich has been
underwater.

INSTRUCTIONS

1. STOP!Readthe safetyinformationaboveonthis label.
2. TurnON/OFFswitchon controlboxto "OFF".
3. Remove outer door covering gas thermostat and
burnerassembly.(Figure12,Page22)
4. Set the thermostat to lowest setting
by turning the water temperaturedial
clockwise,(_'_,) to its lowesttemperature setting (with arrow on dial) as
shown. DO NOT FORCE. (Figure 9,
Page22)
5. Turngas controlknobclockwise"P_2"* to "OFF" position. Knob cannot be turned from "PILOT" to "OFF"
unlessknobis depressedslightly.DO NOT FORCE.
6. Wait five (5) minutesto clear out any gas. If you then
smell gas, STOP!Follow"B" in the safetyinformation
above on this label, if you don't smell gas, go to the
nextstep.
7. Remove(or open) inner door locatedbelow the gas
controlunit.
8. Find pilot-followmetaltubefrom gascontrol.The pilot
is locatedon the righthandsideof the burner.
P_LOT BURNER

THERMOCOUPLE

g. If you don't smell gas, turn knob on gas control
counter-clockwise
_
Page22)

to "PILOT"position.(Figure9,

1O.Pushin control knob all the way and hold down.
Immediatelylight the pilot with a match. Continue
to hold control knob in for about one (1) minute
after the pilot is lit. Release knob and it will pop
back up. Pilot should remain lit. If it goes out,
repeat steps5 through 10.
• If knob does not pop up when released, stop
and immediatelycall your service technicianor
gas supplier.
• If the pilot will not stay lit after several tries,
depress and turn the gas control knob clockwise _)
to "OFF" end callyourservice technicianor gassupplier.(Figure9, Page22)
11.Replaceinnerdoor.(Figure12,Page22)
12.At arms lengthaway,turn gas controlknobcounterclockwise_
to thefull "ON" position.WARNING
Do not use gas control knob to regulate gas
flow. (Figure11,Page22)
13.At arms length away,set the thermostatto desired
setting.The mark(T) HOT indicativeof approximate
120°Fis preferredstartingpoint.Somelocallawsmay
require a lower starting point. If hotter water is
desired,see instructionmanualand "warning" below.
14.Replacetheouterdoor.(Figure12,Page22)
15. TurnON/OFFswitchon controlboxto "ON".

WARNING
Hotterwater increasesthe risk of scald injury. Beforechanging temperature setting see instructionmanual.

TO TURN

OFF GAS TO APPLIANCE

1. Turn ON/OFF switch on control box to "OFF".
2. Remove outer door covering gas thermostat and
burnerassembly.(Figure 12, Page22)
._
3. Set the thermostat to lowest setting
by turning the water temperature
dial clockwise (("--_) to its lowest
temperaturesetting(with arrowon dial)

as shown.DO NOT FORCE. _
4. Turngascontrolknob clockwise"_',_"
"to "OFF" position. Knob cannotbeturnedfrom "PILOT" to "OFF"
unlessknob Isdepressedslightly.DO NOT FORCE.
(Figure9, Page22)
5. Replaceouterdoor.(Figure12, Page22)

Operating
Temperature

Instructions (cont'd)
Regulation
Turn the water temperature dial dockwise_./f_)
to decrease
the temperature, or counterdockwise (4"- _'_) to increase the
temperature.

Due to the nature of the typical gas water heater, the water tem_oerature in certain situations
may vary up to 30°F higher or
wet at the point of use such as, bathtubs, showers, sink, etc.

This means that when the temperature adjustment dial is set at
the mark approximating 120 ° F, the actual water temperature at
any hot water tap could be as high as 150°F or as low as 90°E
Any water heater's intended purpose is to heat water. Hot water
is needed for denning (bodies, dishes, clothing). Hot water will
present a scald hazard. Depending on the time element, and the
people involved (normaladults,
children, toddlers, elderly,
infirm, etc.) scalding may occur at different temperatures.

&WARNING
HOTTER WATER CAN SCALD:. Water heaters am intended to
produce hot water...Wator heated to a temperato .re.which will
satisfyclothes washing, dish washing,and other sanitizing needs
can scaldand permanently injure you upon contact. Some people am more likely to be permanently injured by hot water
other_ These includethe elderly, children,the infirm, or physicallylmentally handicapped,ff anyone usinghot water in your home
fits into one of these groups or if there isa localcode or state law
requiring a certain temperature water at the hot water ta_ then
you must take specialpl_:au_oes. In addition to usingthe lowest
possibletemperature setting that satislJesyour hot water needs,
a means suchas a mixing valve, should be used at the hot water
taps used by these people or at the water heater. Mixing valves
am availableat plumbing supplyor hardware stores.Follow manufacturers instructions for installation of the valves. Before
changing the factory setting on the thermostat, read the
"Temperature Regula_on" section in this manual.

VHOT-

Is a thermostat setting of approximately 120°F,
which will supply hot Water atthe most economical temperatures. The temperature adjustment
knob can be turned lower than "HOT" if desired.

A- Is a thermostat setting of approximately 130°E
18- Is a thermostat setting of approximately 140°E
C- Is a thermostat setting of approximately 150°E
VERY HOT- Is a thermostat setting of 160°E It is recommended that the dial be set lower whenever possible.
NOTE: Water temperature range of 120°-140°F
mended by most dishwasher manufacturers.

AWARNING
Never allow small children to use a hot water tap, or to draw
their own bath water. Never leave a child or handicapped person unattended in a bathtub or shower.

recom-

AWARNING
]
Shouldoverheatingoccur or the gassupplyfail to shot off,
turn "OFF' the manualgascontro valveto the app ante.

The thermostat of this water heater has been factory set at its
lowest position, to reduce the risk of scald injury. It is adjustable
and must be reset to the desired temperature setting. The mark
(V) HOT indicative of approximately 120°F is the preferred
starting point. Some states have a requirement for a lower setting. lfyou need hotter water, follow directions for temperature
adjustment, but beware of the warnings in this section.

Service

and Adjustment

Tank (Sediment)

Burner Inspection

Cleaning

Sediment build-up on the tank bottom may createv_ing amounts of
noise, and if lef_in the tank will cause premature tank failure. In some
"water areas, you may not be able to drain all sediment deposits by
simply draining the tank. In these cases Mag Erad(part no. 23600)
can be used to help remove the sediment deposits. This may be
ordered from the Sears Service Center. For ordering, refer to the
"R_pairParts"section.

•

AWARNING

Do not usethinapplianceif anypart of it hasbeenunderwater.
Immethately call a SearsService Technicianto inspectthe
applianceand to replacethe gascontrol or any part of the
burnersystemwhichhasbeenunderwater.

At least once ayear a visual inspection should be made of the
main burner andpilot burner. The drawing is for your reference.

Venting System Inspection

You should check for sooting which is not normal and will
impair proper combustion.

At least once a year a visual inspection should be made of the
venting system. You should look for:
• Obstructions which could cause improper venting. The combustion and ventilation air flow must not be obstructed.
Damage or deterioration which could cause improper venting
or leakage of combustion products.
Rusted flakes around top of water heater.

AWARNING
Chemical vapor corrosionof the flue and vent system may
occurif air for combustioncontainscertain chemicalvapors.
Spray can propellants,cleaningsolvents,refrigerator and air
conditioner refrigerants, swimmingpool chemicals,calcium
and sodiumchloride,waxes,b_each,and processchemicalsare
typicalcompoundswhich are potentially corrosive.

AWARNING

Soot build-up indicat_t
requires correction I
beforefurther use. Turn "off" gasto water heater and leave
"off" until repairs are made, becausefailure to correct the
causeof the sooting can resultin a fire or explosioncausingI
death,seriousbodilyinjury,or propertydamage.
J

. AWARNING
Obstructed or detenoratedventsystemsmay presenta serious
healthrisk or asphyxiation,

Burner Cleaning
In the event your
instructions:

AWARNING
Be sure the vent piping is properly connected to prevent [
escapeof dangerousflue gasseswhich could cause deadly

AWARNING

Loose deposits on or around the burner can be removed by carefully using the hose of a vacuum cleaner inserted through the
access door of the water heater. If the burner needs to be removed
for additional deaning, call the Sears Service Center to remove
and clean the burner and correct the problem that required the
burner to be cleaned.

Instructions

Oil motor every 12 months

use the following

NOTE: The knob cannot be turned from "PILOT" to "OFF"
unless knob is depressed slighdy. DO NOT FORCE.

If after inspectionof the vent systemyou found sootingor I
deterioration,somethingiswrong.Call the localgasutility to
correctthe problemand cleanor replacethe flue and venting]
beforeresumingoperationof the water heater.
]

Oiling

fieeds cleaning,

If inspection of the burner shows that cleaning is required, turn
the gas control knob clockwise (/'_'_)
to the "OFF" position,
depressing slightly.

asphyxation.

•

burner

with 6 drops of SAE 20 motor oil.

Service and Adjustment
L.P.Gas Control Valve & Burner
Assembly Replacement
Information

(cont'd)

Draining
The water heater should be drained if being shut down during
freezing temperatures. Also periodic draining and cleaning of
sediment from the tank may be necessary.
Turn the gas control knob to the "OFF" position.
CLOSE the cold water inlet valve to the water heater.
OPEN a nearby hot water faucet and leave open to allow for

AWARNING
PROPANE (L.R) GAS CONTROL VALVE AN BURNER
ASSEMBLYREPLACEMENT INFORMATION.

C'onn_:gt a hose to the drain valve and terminate to an adequate drain.
OPEN the water heater drain valve to allow for tank draining.
NOTF_ If the water heater is going to be shut down and
drained for an extended period, the drain valve should be
left open with hose connected allowing water to terminate
to an adequate drain.
Close thedrain valve.
Follow instructions in the "Filling The Water Heater" section.
Follow the lighting instructions in the "Lighting" section to
restart the water heater.

For Propane(I-R) GasModelsOnly:.
Your water heater is equippedwith a Propane(L.R) gascontrol valveand a mannburner assemblywith left handthreads
for the following fittings and their connections.
The connection between the manifold and the gas
control valve (A to B) are left hand threads.
The connection between the main burner orifice
and the manWold (C to D) are left hand threads.
For ordering these replacement parts, please refer to
the "Repair Parts" section of this manual.

Temperature-Pressure
Valve Operation
The temperature-pressure
at least once a year.

Relief

relief valve must be manually operated

RELIEF VALVE

DISCHARGE

PIPE

Failure to install and maintain a new properly listed temperature-pressure relief valve will release the manufacturer
from any
claim which might result from excessive temperature or pressure.

AWARNING
If the temperature-pressure relief valve on the appliance
weepsor dischargesperiodically,thismay be due to thermal
expansion. Your water heater may have a check valve
installed in the water line or a water meter with a check
valve. Consultthe SearsServiceCenter for further information. Do not plugthe temperature-pressurerelief valve.

_,WARNING
When checkingthe temperature-pressurerelief valveoperation, make sure that (I) no one is in front of or around the
outlet of the temperature-pressure relief valvedischargeline,
and (2) that the water manually dischargedwill not causeany
propertydamagebecausethe water may be extremely hot.
If after manually operating the valve, it fails to completely
reset and continuesto release water, immediately closethe
cold water inlet to the water heater, follow the draining
instructions, and replace the temperature-pressure relief
valvewith a new one.
26

Service and Adjustment
Drain Valve Washer
Replacement
NOTE: For replacement, use a 'TAz"x _Y." x _" thick washer
available at your nearest hardware store. For ordering replacement washers, refer to the "Repair Parts" section.
•
•

•
•
•
•
•

Turn "OFF" gas supply to water heater.
Follow Draining instructions.
*Turning counter clockwise, remove the hex cap below the
screw handle.
Remove the washer and put the new one in place.
Screw the handle and cap assembly back into the drain valve
and retighten using a wrench. DO NOT OVER TIGHTEN.
Follow instructions in the _Filling The Water Heater"
section.
Check for leaks.
Follow the lighting instructions in the _Lighting" section to
restart the water heater.

HANDLE

AND

CAP ASSEMBLY
WASHER

Housekeeping
Vacuum around base of water heater for dust, dirt, and lint on a
regular basis.
Combustible
materials such as clothing, cleaning materials, or
flammable liquids, etc. must not be placed against or adjacent to
the water heater.
To insure sufficient ventilation and combustion air supply, proper clearances from the water heater must be maintained at all
times.

Service
Before calling for repair service, read the Start Up Conditions
and Operational
Conditions
found in the Troubleshooting
Guide of this manual.
If a condition persists or you are uncertain about the operation
of the water heater, let a qualified person check it out.

Contact SEARS Repair Services
(1-800-469-4663).

at 1-800-4-MY-HOME

(cont'd)

Troubleshooting

Guide

Start Up Conditions
THERMAL

EXPANSION

HOT

COLD

Water supply systems may, because of such events as high line
pressure, frequent cut-offs, the effects of water hammer among
others, have installed devices such as pressure reducing valves,
check valves, back flow preventers, etc._to control these types of
problems. When these devices are not equipped with an internal
by-pass, and no other measures are taken, the devices cause the
water system to be closed. As water is heated, it expands (thermal expansion) and closed systems do not allow for the expansion of hexted water.

WATERHEATER
COLDWATER
INLET FrrrlNG

0)
TANK

The water within the water heater tank expands as it isheated and
increases the pressure of the water system. If the relieving point of
the water heater's temperature-pressure relief valve is reached, the
valve will relieve the excess pressure. The temperatui'e-pressure
relief valve is not intended for the constant relief "ofthermal
expansion. This is an unacceptable condition and must be corrected.

PRESSURE
GAUGE

(VERTICAL MOUNTING)

FLOOR,CEILING
JOLt, ETC.

WATER HEATER
COLD WATER
INLET FITTING

HOT

COLD

STRAPPING

Expansion Tank Specifications

Model
Number

Tank Capaci W
In Gal_ns

Dimensions

in Inches

Diameter

Length

153.331020

8 inches

12_ inches

14_ inches

153.331050

Expansion

WATER
SHUTOFF

RECOMMENDED INSTALLATION

It is recommended that any devices installed which could create a
dosed system have a by-pass and/or the system have an expansion tank to relieve the pressure built by thermal expansion.
Thermal expansion tanks are available from Sears stores and
through the Sears Service Centers. Contact the local plumbing
inspector, water supplier and/or the Sears Service Center for
assistance in controlling these situations.

Thermal

PRESSURE
REDUCING
VALVEWITH
BY-PASS

11 inches

Tank Sizing

Pipe Fitting
On Tank

PRESSURE
REDUCING

Male

VALVEWITH
Bv_PASS

INLET COLD

WATER
SHUTOFF

EXPANSION

Male

Chart
PRESSUREGAUGE

Expansion
Tank
Capacity
Needed

Inlet*
Water
Pressure
40psi
50psi
60psi
70psi
80psi

Water Heater Capacity

i
I

30
2

40
2

50
2

2
2
2
2

2
2
2
5

2
5
5
5

*Highest recorded inlet water pressure
regulated water pressure.

(Gallons)
66
5

in a 24 hour

[

515
I
515
5
I
5
period

ALTERNATE RECOMMENDED
INSTALLATION

82
5

(HORIZONTAL

5
5

STRANGE

MOUNTING)

SOUNDS

Possible noises due to expansion and contraction of some metal
parts during periods of heat-up and cool-down do not represent
harmful or dangerous conditions.

Condensation
causes sizzling and popping with the burner area
during heati,n_ and coolin_ periods and should be considered
normal. See Condensation
section.

NOTE:
Expansion
tanks are pre-charged
with a 40 psi air
charge. If the inlet water pressure is higher than 40 psi, the
expansion tank's air pressure must be adjusted to match that
pressure, but must not be higher than 80 psi.

Troubleshooting

Guide (cont'd)

CONDENSATION

SMOKE/ODOR

Whenever the water heater is filled with cold water, a certain
amount of condensation will form while the burner is on. A
water heater may appear to be leakingwhen in fact the water is
condensation. This usually happens when:
• When a new water heater is filled with cold water for the
first time.
When gas burns and water vapor isproduced in water
heaters, particularly high efficiency models where flue temperatures arelower.
• When you use large amounts of hot water in a short time
and the refill water is very cold.

It is not uncommon

to experience a small amount

of smoke and

odor during the initial start-up. This is due to burning off of oil
from metal parts, and will disappear in a short while.

Operational
SMELLY

Conditions

WATER

In each glasslined water heater there is installed at least one
anode rod (see parts section) for corrosion protection of the
tank. Certain water conditions will cause a reaction between this

Moisture from the products of combustion condense on the
cooler tank surfaces and form drops of water which may fall
onto the burner or other hot surfaces to produce a "sizzling" or
"frying" noise.

rod and the water. The most common complaint associated with
the anode rod is one of a rotten egg smell . This odor is derived
from hydrogen sulfide gas dissolved in the water. The smell is
the result of four factors which must all be present for the odor
to develop:

Excessivecondensation can cause pilot outage due to water running down the flue tube onto the main burner and putting out
thepilot.

a. a concentration
of sulfate in the supply water.
b. little or no dissolved oxygen in the water.
c. a sulfate reducing bacteria within the water heater. (This
harmless bacteria is non-toxic to humans.)
d. an excess of active hydrogen in the tank. This is caused by
the corrosion protective action of the anode.

Because of the suddenness and amount of water, condensation
water may be diagnosed as a "tank leak". After the water in the
tank warms up (about 1-2 hours), the condition should disappear.
Do not assume the water heater is leaking until there has been
enough time for the water in the tank to warm up.

Smelly water may be eliminated or reduced in some water heater
models by replacing the anode(s) with one of less active material,
and then chlorinating
the water heater tank and all hot water
lines. Contact Sears Service for further information
concerning
an Anode Replacement Kit #9001453
and this Chlorination
Treatment.

An undersized water heater will cause more condensation.
The
water heater must be sizedproperly
to meet the family's demands
for hot water including
dishwashers,
washing machines and
shower heads.
Excessive condensation
may be noticed during the winter and
early spring months when incoming water temperatures are at
their lowest.

If the smelly water persists after the anode replacement and chlorination treatment, we can only suggest that continuous chlorination and filtering conditioning
equipment
be considered to
eliminate the water problem.

Good venting is essential for a gas fired water heater to operate
properly as well as to carry away products of combustion
and
water vapor.

Do not remove the anode leaving the tank unprotected. By
doing so, all warranty on the water heater tank is voided.

AWARNING
HOTTER WATER CAN SCALD:.Water heaters are intended to
produce hot water. Water heated to a temperature which will
satisfyclothes washing, dishwashing,and other sanitizing needs
can scald and permanently injure you upon contact. Some people are more likely to be permanently injured by hot water than
others. These include the elderly, children,the infirm, or physically/mentally handicapped.If anyone usinghot water in your home
fits into one of these groupsor if there is a localcede or state law
requiring a certain temperature water at the hot water tap, then
fou must take specialprecautions.In addition to usingthe lowest
_ossibletemperature setting that satisfies your hot water needs,
! means such as a mixing valve, shouldbe used at the hot water
taps used by these people or at the water heater. Mixing valves
are availableat plumbing supplyor hardware stores. Follow manufacturers instructions for installation of the valves. Before
changing the factory setting on the thermostat, read the
"Temperature Regulation" section in this manual.

Troubleshooting
Operational
"AIR"

HOT

Conditions
WATER

Guide (cont'd)
(cont'd)

FAUCETS

WATER

1. The temperature'adjustment dial may be set too high. See the
"Temperature Adjustment"section.
NOTE: A period of tlme is necessary after an adjustment has
been made for the water temperature to reach the new temperature setting.

A WARNING
HYDROGEN GAS: Hydrogen gas can be producedin a hot
water systemthat hasnot been usedfor a longperiodof time
(generallytwo weeks or more). Hydrogen gas is extremely
flammableand explosive.To prevent the possibilityof injury
under these conditions,we recommendthe hot water faucet
be openedfor severalminutesat the kitchen sink beforeany
electricalapplianceswhichare connectedto the hot water system are used (suchas a dishwasheror washingmachine).If
hydrogengas is present, there will probably be an unusual
soundsimilarto air escapingthroughthe pipeasthe hot water
faucet is opened.There must be no smokingor open flame
nearthe faucetat the time it isoperh

HIGH

TEMPERATURE

SHUT

OFF

2. If lower temperature settings will not lower the water temperature, call the Sears Service Center.

AWARNING
Due to the nature of the typical gas water heater, the
water temperature in certain situations may be hotter
than the thermostat setting.
Short, frequent draws of hot water - especiallywith very
cold incoming water - can shockthe thermostat into brief
operation resulting in hotter and hotter layers of water
closer to the top of the tank.
Changes in hot water usage patterns or raising the temperature differential between the cut-on of the thermostat and the cold water temperature will usuallyeliminate
the problem_

SYSTEM

This water heater is equipped with an automatic gas shut offsystern. The high temperature shut off is built into the gas control
valve. This system shuts off the gas supply to the water heater
burners when high water temperatures
are present. It is nonresettable. If the high temperature shut off activates, the gas,control valve must be replaced. If this were to occur, turn _OFF the
entire gas supply to the water heater. Contact the Sears Service
Center.

_,WARNING
Shouldoverheating occur or the gas supplyfail to shut off,
turn "OFF" the manual gascontrol valveto the appliance.

NOT

ENOUGH

OR NO

HOT

IS TOO HOT

WATER

Check the pilot flame. It may have gone out. All models have
the manual
be sure the
it ispilot.
open.
anheck
opening
behind gas
the shut
outeroffvalve
door fortoviewing
If the piIot is not lit, follow the "Lighting" instructions in this
manual or located above the gas control valve on the water
heater to relight the pilot. If the water was extremely hot and is
now cold, the high limit safety temperature shut off may have
put out the burner and pilot. If the high temperature shut off
activates, the gas controlvalve
must be replaced. Contact the
Sears Service Center.
• . The gas control knob must be turned to the "ON" position.
• The temperature adjustment dial may be set too low. See the
Temperature Regulation section.
The gas company can check the gas input to see if it is correct.
i

i An underfired water heater will not heat water as quickly.
Look for leaking or open hot water faucets. Make sure all are
closed.
• The cold water inlet temperature may be colder during the winter months. It will take longer to heat the water and seem like
less hot water.
• If you cannot find what is wrong, call the Sears Service Center.

Troubleshooting

Guide (cont'd)

Leakage Checkpoints

ACAUT'O________ff.
I

Use this guide to check a "Leaking" water heater. Man), suspected "Leakers"are not leaking tanks. Often the source of the water
can be found and corrected.

Read this manual first. Then before checking the water J
heater
make sure the gas supp|y has been turned]
"OFF", and never turn the gas "ON"
before the tank is I

If you are not thoroughly familiar with your local gas codes your
water heater, and safety practices, contact the
_entet to check the water heater.

completely

full of water.

A CAUTION.

]

Never use this water__
is completely filled J
with water. To prevent damage to the tank, the tank|
must be filled with water. Water must flow from the hotJ
water faucet before turning "ON" gas to the waterJ
[heater.

at the draft hood is water vapor which has condensed out of the combustion products. This is caused by a
problem in the vent. Contact the Sears Service Center.

Water

O'The
O

may be seen on pipes in humid weather
*Condensation
pipe connections may be leaking.
primary

anode rod fitting may be leaking.

Small amounts

of water from temperature-pressure

relief

valve may be due to thermal expansion or high water pressure in your area.

O'The

temperature-pressure
the tank fitting.

Water from
slightly.

O'The

relief valve may be leaking

drain valve may be due

drain valve may be leaking

the valve opened

the tank fitting.

Combustion
products contain water vapor which can condense on the cooler surfaces of the tank. Droplets form and
drip into the fire or run on the floor. This is common at
the time of startup after installation and when incoming
water is cold.

Water in the water
heater bottom or on the floor may be
from condensation,
loose connections,
or the relief valve.
DO NOT replace the water heater until a full inspection
of all possible water sources is made and necessary corrective steps taken. Leakage from other appliances,
water
lines, or ground seepage should also be checked.
NOTE: To check where threaded
portion enters tank,
insert cotton swab between jacket opening and fitting. If
•is wet, ""
""t.trainlng
' ' " "instructions
"
"In th e
cotton
fOllOW
"Periodic Maintenance" section and then remove fitting.
Put pipe dope or teflon tape on the threads and replace.
Then follow Filling the Water Heater instructions in the
.
*t
.
Installing the New Water Heater section.

Troubleshooting

Guide (cont'd)

AWARNING
I
Thistroubleshootingguidehasbeen suppliedfor usebyquelifled servicepersonnelwho havea completeunderstanding
of
bothelectricityand gas.

THERMOSTAT

&.CAUTION

]

AND

Label all wiling before d=sconnectingany wiHn.g;to ensure1
correct reconnection. Failure to follow this instruction|
could cause improper and possibledangerous operation,/
resulting in DEATH, SERIOUS BODILY INJURY, OR|
PROPERTY DAMAGE.
]

GAS SUPPLY

Is
thermostat?
gas being supplied

CHECK

Yes

to the

I
I
I

l tn ON suppl
"

I Is pilot lit?

Light
Pilot.
(See Lighting |
Instructions in manual or attached [-_
to water heater.)
|

] Pilot won't light.

.............

,,I

I
Yes

] ] Pilot lights.

I Isgas cock knob turned ON .

Yes
Check thermocouple.

Bad

] ] Turn gascock knob to "ON".

_ .....

....

Is thermostat calling for heat? Run
(hot) water from heater and turn
adjustment knob higher. Check
using a manometer at thermostat
pressure tap.

Good

_- [ Replace thermostat.

Replace thermocouple.

.............

Replace thermostat.

Yes

,l
Is there a minimum gas pressure 3}I"
W.C. for natural gas or 8" W.C. for
propane (L.E) gas?

Call gas company to
presSUl'e.

'
1

Increase gas _,_................

.............

GO TO SECTION
ELECTRICAL SYSTEM ] ,_
CHECK

Yes

Troubleshooting
Diagram

for Electrical

System

Guide (cont'd)

Check on pages 34 and 35.

,_R PRESSURE

120v

._ J

SWITCH

OI_OFF
_'WITCH

GAS
PRESSURE
SWITC44

]

I
I
SOLENOID

HI-LIMtT

N.O.

F'--l _Tc1_

N.C.

WHITE

AIR PRESSURE
SWITCH
INDICATOR UGHT 120V

120V GAS
SOUENOID

GAS PRESSURE

1L:'0V
G=

MANIFOLD

NATURAL GAS

3½" W,C, MJN.

PROPANE

8"W.C.

(LP) GAS

MIN.

Troubleshooting

Guide (cont'd)

ELECTRICAL
SYSTEM CHECK
(Use diagram on page 33)

_,.CAUTION
Label all wiring before disconnectingany wiring;to ensure
correct reconnection. Failure to follow this instruction
could cause improper and possibledangerous operation,
resulting in DEATH, SERIOUS BO.DILY INJURY, OR
PROPERTY DAMAGE.

Visually check that all components
are wired correctly according to
wiring diagram on unit.

Yes

I
i

i
l

Correct
gram.

by wiring according

to dia- /

t Pilot is lit and thermostat

]

is calling

for heat.
I
Yes
|

Go to Thermostat and Gas Supply
Check section.

......

.......

"*
...................

/ Does power cord or power wiring
-_ have 1101120 volts available (recep
_tade

and/or junction box)?

I
Yes
Supply 1101120 volts.

......

f
I
I
I

t ls on/offswitch

.......

I Turn on.

_" .....

"ON"?

Yes

t Blower motor is running.
Check at #1 for 110/120
ground.

volts to L

•
I

.....

.......

Yes

e .....

_i Check
ground. at #2 for 1101120

[_p,aceswitch ]

volts to

I
Yes
l

Re(_lTace
gas pressure switch.
E: Requires minimum 31/2 I_
W.C. for natural gas or 8" W.C. for]_ .....
propane (LR) gas to operate.

,.___]

No ........

]

Unplug blower motor and check at
#3 for 110/120 volts to ground.

I
Yes

Check wiring between # 2 and #3.

_.......No.........." IRopla_blowormotor.
Yes

continued on facing page

Troubleshooting

Guide (cont'd)
continued from facing page

I Check #5 to ground for

,l
110/120
_.-._o-f_h_,_
togroood
for
110,120volo.
I"-'
_o-tIsio_otor,i_r
on:
I

_'
[ Replaceindicator light.

Yes
{

Yes

Secure air pressure line.

L
_
/

- No

Is'¼" air pressure line secured to air
pressure switch with opposite end
"'[ secured to pressure tap on blower
[ hal.using?See 6 and 7.

Check #9 for 110/120 volts.

]

Yes

Replace air pressure switch.

_._ - No --{] Is
there(1IOV
venting
or low
voltage
rain.restriction
req.)

Yes

I
I
I

Check venting manual reset switch.

Replace thermostat.

Remove
voltage.

}'_-

No - t Is main burner on?

Yes

ALL SYSTEMS OPERATIONAL

restriction

or correct

{

Parts Order

List

POWER MISER TM 8 POWER VENT
GAS WATER HEATERS
MODEL NUMBERS:
153.335816
153.335845
153.335862
153.335916
153.335942
153.335962

40
40
40
50
50
50

Gal.
Gal.
Gal.
Gal.
Gal.
Gal.

High Altitude
LP.

L.P.

High Altitude
LP.

LP.

3
4

Parts Order

List (cont'd)

POWER MISER TM 8 POWER VENT
GAS WATER HEATERS
MODEL NUMBERS:
40 Gal.
153.335816
153.335845
40 Gal. High Altitude LP.
40 GaL LP.
153.335862
153.335916
5O Gal.
153.335942
50 Gal. High Altitude LP.
153.335962
50 Gal. LR
MODEL
KEY
NO.
1.
2.

153.335816

153.335845

9001957
9001993

9001957"

9001957

9001993.

9001993
9001958

PART DESCRIPTION
Vent Cap w/Screen
Wall Collar

NUMBERS

153.335862
153.335916
PART NUMBERS

153.335942

i153.335962

9001957

9001993

9001958

9001958
9001959

3.
4.

5' PVC Schedule 40 Vent Pipe
45 ° PVC Schedule 40 Elbow

9001958
9001959

9001958:
9001959

9001959

5.
6.

Vent/Blower
Blower

9001960
9002672

9001960

9002672

9000736

9002678
9001963

9002678

7.
8.
9.
10.
11.

Adapter

Blower Gasket
Venting Manual Reset Switch
Draft Hood Assembly
Dip Tube
Anode Rod

12.

Temperature-Pressure

13.
14.

Drain Valve
Inner Door

Relief Valve

9002678
9001963

9001963

9002444
9000734

9002444

9002443

9000734
9000071

9000254

9000281

9002411

9000071
9000254
9000281

15.

Burner Assembly

(Nat.)

9002411

15.
16.

Burner Assembly (L.P.)
Burner Orifice
(Drill Size)

0230120
#33

17.

Manifold

18.

Thermocouple*

19.

Pilot Kssembl},w/Tubin_ & Fitting (Nat.)

19.

Pilot Assembly w/Tubing & Fitting (LP.)

20.
21.

Bleed Pilot w/Tubing
Manifold Cover

22.

Control

& Fitting

Cover

9000390

9O00390

9000390

0230225
#50

0230120
#33

0230224
#51 (HA)

0230225
#50

9002674

0230224
#51 (HA)
9002675

9002675

9002676

9002677

9002321

9002294
9002295

9002295

9002294
9002295

9002295

9002296
9001970

9002296

9001970

9002113

* These parts ate also available at most Sears retail stores.
tReplaced only on return of damaged plate.
# Not Illustrated
Now that you have purchased your Gas Water Heater, should a need ever exist for repair parts or service, simply contact any SEARS Service
Center or call 1-800_-MY-HOME
(1-800-469-4663).
Be sure to provide pertinent facts when you call or visit.
All parts listed may be ordered from any SEARS Service Center, most SEARS stores and by calling 1-800-366-PART (1-800-366-7247).
If the
parts you need are not stocked locally, your order will be electronically transmitted to a SEARS Repair Parts Distribution Center for handling.
The model number
WHEN

of your Gas Water Heater will be found on the model rating plate located near the gas control valve.

ORDERING
REPAIR PARTS, ALWAYS GIVE THE
MODEL NUMBER
PART DESCRIPTION
PART NUMBER
NAME OF ITEM

FOLLOWING

THIS IS A REPAIR PARTS LIST, NOT A PACKING LIST.

INFORMATION:

Parts Order

List

POWER MISER TM 8 POWER VENT
GAS WATER HEATERS
MODEL NUMBERS:
153.335816

40 Gal.

153.335845
153.335862
153.335916
153.335942
153.335962

40
40
50
50
50

Gal.
Gal.
Gal.
Gal.
Gal.

High Altitude
LR

LP.

High Altitude
L.P.

LP.

4
5

q
I

Parts Order

List (cont'd)

POWER MISER TM 8 POWER VENT
GAS WATER HEATERS
MODEL NUMBERS:
153.335816
153.335845
153.335862
153.335916
153.335942
153.335962

40
40
40
50
50
50

Gal.
Gal.
Gal.
Gal.
Gal.
Gal.

High Altitude
L.P.

LP.

High Altitude
I..P.

I..P.

153.335816 153.335845

KEY
NO.

PART DESCRIPTION

23.
24.

Thermostat Adjustment
Gas Thermostat
(Nat.)

24.

Gas Thermostat

25.

Power Cord

Knob

F145-0697

F145-0870

F)45-1330
F145-1331

(LE) (See Note)
9001513

9001513

26.
27.

Li_Tht (120 V)
On/Off Switch

9002673

9001773

28.
29.

Pressure Switch (Air)
Flue Baffle

9001976

9001977

30.

Restrictor Ring

9000275

31.
#

Model Rating Plate_"
Manual

0270116

Mag-Erad

MODEL NUMBERS
153.335862 153.335916 1153.335942 153.335962
PART NUMBERS
F145-0870 F145-0697 ]F145-0870
-F145-1330
F145-1331
-F145-1331
9001513
9001513
9001513
9002673
9002673
9002673
9001773
9001773
9001773
9001976
9001976
9001976
9001977
9001978
9001978
9000275
9000275
9000275
0270116
0270116
0270116
0002915390
23600

F145-0870
F145-1331
9001513
9002673
9001773
9001976
9001978
9000275
0270116

Note: For Propane (L.E) model(s) this part has left hand threads.
* These parrs arealso availableat most Seats retail stores.
?Replaced only on return of damaged plate.
# Not Illustrated
Now that you have purchased your Gas Water Heater, should a need ever exist for repair pasts or service, simply contact any SEARS Service
Center or call 1-800-4-MY-HOME (1-800-469-4663). Be sure to provide pertinent facts when you call or visit.
All parts listed may be orderedfrom any SEARS Service Center, most SEARS stores and by calling 1-800-366-PART (1-800-366-7247). If the
parts you need are not stocked locally,your orderwill be electronically transmitted to a SEARS RepairParts Distribution Center for handling.
The model number of your Gas Water Heater will be found on the model rating plate located near the gas control valve.
WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE FOLLOWING INFORMATION:
MODEL NUMBER
PART DESCRIPTION
PART NUMBER
NAME OF ITEM
THIS IS A REPAIR PARTSLIST, NOT A PACKING LIST.

Warranty
a. Adjustingthermostat.
b. Lighting pilot.
c. Leaksin pipes or fittings.
d. Improper venting
e. Condensation

About Your Warranty
THE PRICE OF YOUR WATER HEATER DOES NOT INCLUDE
A FREE CHECKUP SERVICECALL. On Water Heater Installations
Arranged By Sears,Searswarrants the installation.
ON INSTALLATIONS NOT MADE BY SEARS AUTHORIZED
CONTRACTORS:
1. YourSearswarranty appliesto the product only.
2. Seats does not warrant the installation.
3. A charge will be made on service calls due to poor or incomplete
installation.These include:

This manualis in non-technical language. It may help you ,avoidthe
cost of a needlessservice call. Many service calls reallyasent needed.
Such aswbea:
1. The gas is turned "OFF_.
2. The pilot is out.
3. A gas or water leak is due to loose pipe orconnections.

LIMITED WARRANTY ON TANKS THAT LEAK
Through eight (8) years from the date of purchase, ifa leakoccurs in the tank, Sears will furnish, free of charge, a new current model water
heater of closest availablecapacity and qttality. If purchaser does not qualify for free installation as provided in the One Year Limited Labor
Warranty below, there will be a charge for installation.
If the replacement water heater of dosest available capacity and quality does not meet current applicable government standards, there will be
a charge for the difference in price between the replacement which does not meet government standards and one which does meet governmeat standards
If the water heater is subjected to commercial, institutional, or industrial use or use in residences of two families or more, the above warranty
coverage for tanks that leak is effective for two years from the date of purchase and the Limited Warranty On Parts below is effective for one
year from the date of purchase.
LIMITED WARRANTY ON PARTS
Through four (4) years from the date of purchase, when your Sears Kenmore water heater is installed and operated in accordancewith the
instructions in this manual, ifa part fails due to a failure in materials or workmanship, Sears will furnish a replacement part free of charge.
If purchaser does not qualify for free installation as provided in the One Year Limited Labor Warranty below, there will be a charge for
installation.
ONE YEAR LlMITED LABOR WARRANTY ON WATER HEATER
When your Sears Kenmore water heater is installed by Sears or its licensed subcontractor
in this manual, Sears will, for one year from the date of purchase:

and is operated in accordance with the instructions

Install, free of charge, the replacement water heater as provided by the above Limited Tank Leak Warranty.
Repair, free of charge, defects in materials or workmanship
oftbe water heater as provided by the above Limited Warranty

To obtain warranty service, SIMPLY CALL 1-8004-MY-HOME
in the United States.

(1-800-469-4663).

on Parts.

This warranty applies only while this product is in use

This warranty gives you specific legal rights and you may also have other rights which vary from state to state.
SEARS, ROEBUCK AND CO., Dept. 817 WA, Hoffman Estates, 1L 60179

Sears Installation

Warranty

Sears Installation

In addition to any warranty extended to you on the Sears merchandise
involved, which warranty becomes effective the date the merchandise is
installed should the workmanship of any Sears arranged installation
prove faulty within one year, Sears will, upon notice from you, cause
such faults to be corrected at no additional cost to you. If you want this
heater professionally installed by Seats contact your Sears Salesperson.
They will arrange for prompt, quality installation.

delivereddirectlytoyourhome
Call6 am- tl pm(CST),7 daysa week
Fortherepairor
1-800-366-PART
mplacementpartsyouneed
Ir-eoo_s6-7_e)

Policy

All installation labor arrangedby Seats shall be performed in a neat,
workmanlikemanner in accordancewith generallyacceptedtrade practices. Further, all installations shall comply with all local laws, codes
regulations and ordinances.The customer shall also be protected, during installation, by insurance relating to property damage, Worker's
Compensation andPublic Liability.
If you want this water heater professionallyinstalled by Sears contact
your Salesperson.They will arrange for prompt, quality installation by
Searsauthorizedcontractors.

Call24 hoursa day,7 daysa week
i

_,
I-Iome_l
_

1-800-4-MY-HOME
]

ForIn-home
(t-_o.46_)
majorbmndrepairservice

The model number ofyour water heater isfound on the model rating plate on the front of the water heater.

0,99

Sears, Roebuck

and Co., Hoffman

Estates,

IL 60179

U.S.A.

00029,ss 0

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Kenmore 153335942 User Manual POWER MISER 8 VENT GAS WATER HEATER Manuals And Guides 99020017

KENMORE Water heater, Gas Manual 99020017 KENMORE Water heater, Gas Owner's Manual, KENMORE Water heater, Gas installation guides

POWER MISER 153.335845 99020017

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