Kenmore 153335942 User Manual POWER MISER 8 VENT GAS WATER HEATER Manuals And Guides 99020017

KENMORE Water heater, Gas Manual 99020017 KENMORE Water heater, Gas Owner's Manual, KENMORE Water heater, Gas installation guides

POWER MISER 153.335845 99020017

User Manual: Kenmore 153335942 153335942 KENMORE POWER MISER 8 POWER VENT GAS WATER HEATER - Manuals and Guides View the owners manual for your KENMORE POWER MISER 8 POWER VENT GAS WATER HEATER #153335942. Home:Plumbing Parts:Kenmore Parts:Kenmore POWER MISER 8 POWER VENT GAS WATER HEATER Manual

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Owners

Manual

FOR POTABLEWATER

HEATING ONLY

NOT SUITABLEFOR

SPACEHEATING

NOT FOR USE IN

MOBILE HONES

Model No.

153.335816 40 Gal.

153.335845 40 Gal. HighAltitude L.P.

153.335862 40 Gal. L.P.

153.335916 50 Gal.

153.335942 50 Gal. High Altitude L.R

153.335962 50 Gal. I-R

Caution:

Read and Follow

All Safety Rules and

Operating Instructions

Before First Use of

This Product.

Save this Manual for Future Reference.

POWER MISER TM 8

POWER VENT

GAS WATER HEATER

• Safety Instructions • Care and Maintenance

•Installation • Troubleshooting

•Operation • Parts List

For Your Safety

AN ODORANT IS ADDED TO THE GAS USED BY THIS

WATER HEATER

WARNING: If the information in these instructions are not fol-

"lowed exactly, a fire or explosion may result, causing property•damage, personal injury or death.

--Do not store or use gasoline or other flammable vapors and liq-

uids in the vicinity of this or any other appliance.

-WHAT TO DO IF YOU SMELL GAS

Do not try to light any appliance.

Do not touch any electrical switch; do not use any phone in your

building.

i mmediately call your gas supplier from a neighbor's phone.

Follow the gas supplier'sinstructions.

If you can not reach your gas supplier, call the fire department.

-Installation and service must be performed by a qualified installer,

service agency or the gas supplier.

.WARNING . ]

Improper installation, adjus_on, service or maintenance[

can cause DEATH, SERIOUS BOD!LY INJURY, OR PROPERTY DAM- I

AGE. Refer to this manual for assistance or consult the local Sears|

Service Center or gas utility for further information.

AWARNING t

Flammable vapors may be _ _y _r currents from other areas

of the structure to this appliance.

AWARNING

READ THE GENERAL SAFETY SECTION BEGINNING ON INSIDE

COVER AND THEN THIS ENTIRE MANUAL BEFORE INSTALLING

OR OPERATING THIS WATER HEATER.

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

Safety Precautions

I AWARNING 1

Improper installatio_alteration, service or I

maintenance can cause death, serious bodily injury, or[

property damage. Refer to this manual for assistanceor

consult your local Sears Service Center for furtherl

information. ]

AWARNING

WATER HEATERS EQUIPPED FOR ONE TYPE GAS

ONLY: This water heater is equipped for one type gas

only. Check the model rating plate near the gas control

valve for the correct gas. DO NOT USE THIS WATER

HEATER WITH ANY GAS OTHER THAN THE ONE

SHOWN ON THE MODEL RATING PLATE. Failure to

usethe correct gascan causeproblemswhich _result in

DEATH, SERIOUS BODILY INJURY, OR PR.OPERTY

DAMAGE. If you have any questions or doubts consult

your gassupplieror local utility.

_,WARNING

INSTALLATIONS IN AREAS WHERE FLAMMABLE LIQ-

UIDS (VAPORS) ARE LIKELY TO BE PRESENT OR

STORED (GARAGES, STORAGE, AND UTILITY AREAS,

ETC): Flammable liquids (such as gasoline, solvents,

propane(LP) or butane, etc.), all of which emit flammable

vapors, may be improperly stored or used in suchareas.

The gaswater heater pilot light or main burner can ignite

suchvapors. The resulting flashback and fire can cause

death or serious burns to anyone in the area, as well as

property damage.

If installation in suchareas is your only option, then the

installation must be accomplishedin a way that the pilot

flame and main burner flame are elevated from the floor

at least 18 inches.While this may reduce the chancesof

flammable vaporsfrom a floor spillbeing ignited, gasoline

andother flammable substancesshouldnever be stored or

used in the same room or area containing a gas water

heater or other open flame or spark producingappliance.

NOTE: Flammable vapors may be drawn by air currents

from other areasof the structure to the appliance.

AWARNING

If this water heater will be used in beauty shops,barber

shops,cleaning establishments, or self-service laundries

with dry cleaning equipment, it is imperative that the

water heater or water heaters be installed so teat com-

bustion and ventilation air be taken from outside these

areas. Refer to the "Locating The New Water Heater"

section of this manual and also the latest edition of the

National Fuel Gas Code, ANSI Z223.1, also referred to as

NFPA 54 for specificsprovidedconcerningair required.

AWARNING

A fire can start if combustiblematerials suchas clothing, I

cleaningmaterials, or flammable liquidsare placed against

or next to the water heater.

AWARNING

At the time of manufacturethis water heater was provid-

ed with a combination temperature-pressures relief valve

certified by a nationally recognized testing laboratory

that maintains periodic inspectionof productionof listed

equipment or materials, as meeting the requirements

for Relief Valves and Automatic Gas Shutoff Devicesfor

Hot Water Supply Systems, and the latest edition of

ANSI Z21.22 and the code requirements of ASME. If

replaced, the valve must meet the requirements of local

codes, but not lessthan acombination temperature and

pressure relief valve certified as meeting the require-

ments for Relief Valves and Automatic Gas Shutoff

Devices for Hot Water Supply Systems,ANSI Z21.22 by

a nationally recognized testing laboratory that maintains

periodic inspectionof production of listed equipment or

materials.

The valve must be marked with amaximum set pressure

not to exceed the marked hydrostatic working pressure

of the water heater (150 Ibs,/sq. in.) and a discharge

capacity not less than the water heater input rate as

shown on the model rating plate. (Electric heaters -

watts divided by 1000x 3415 equal BTU../Hr.rate.)

Your local jurisdictional authority, while mandating the

use of a temperature-pressure relief valve complying

with ANSI Z21.22 and ASME, may require a valve model

different from the one furnishedwith the water heater.

Compliance with such local requirements must be satis-

fied by the installer or end user of the water heater with

a locally prescribed temperature-pressure relief valve

installedin the designatedopening in the water heater in

place of the factory furnishedvalve.

For safe operation of the water heater, the relief valve

must not be removectfrom'lt's-designatec_ opening or

plugged.

The tempera_p-_ssut'-e-_l|ef-va'lve'rnust be installed

directly into the fittins-of-th_.watar heater designated

for the relief valve. Positionthe valve downward and pro-

vide tubing so that any disc_wilt exit only within'6

inches above, or at an_(distance below the structural i

floor. Be cert_'thi_'h_'_6-n_-_t'Ts'i_ad_ With any live

electrical part.The discharge opening must not be

blocked or reduced in size under any circumstances.

Excessivelengthi over._30feet,-or use of more than four

elbows can cause restriction and reduce the discharge

capacityof the valve.

No valve or other obstruction is to be placed between

the relief valve and the tank. Do not connect tubing

directly to dischargedrain unlessa 6" air gap is provided.

To prevent bodily injury,hazard to life, or property dam-

age, the relief valve must be allowed to dischargewater

in quantities should circumstances demand. If the dis-

charge pipe is not connectedto a drain or other suitable

means,the water flow may causeproperty damage.

The Discharge Pipe:

• Must not be smaller in sizethan the outlet pipe sizeof

the valve, or have any reducing couplings or other

restrictions.

• Must not be pluggedor blocked.

•Must be of material listed for hot water distribution.

• Must be installed so as to allow complete drainage of

both the temperature-pressure relief valve, and the

dischargepipe.

•Must terminate at an adequate drain.

• Must not have any valve between the relief valve and

tank.

Safety Precautions

AWARNING

Agas water heater cannot operate properly without the

correct amount of air for combustion. Do not installin a

confined area such a closet, unless you provide air as

shown in the "Locating The Now Water Heater" section.

Never obstruct the flow of ventilation air. If you have any

doubts or questionsat all, call your gascompany. Failure

to providethe proper amount of combustionair can result

in afire or explosion and can cause DEATH, SERIOUS

BODILY INJURY,OR PROPERTY DAMAGE.

AWARNING

This water heater must not be installed directly on car-

peting. Carpeting must be protected by a metal or wood

p.an.elbeneath the appliance extending beyond the full

width and depth of the appliance by at least 3 inches

(76.2mm) in any direction, or if the applianceis installed

in an alcove or closet, the entire floor must be coveredb

the panel. Failure to heed this warning may result in

fire hazard.

AWARNING

HOTTER WATER CAN SCALD: Water heaters are

intended to produce hot water. Water heated to a tem-

perature which will satisfy clothes washing,dish washing,

and other sanitizing needs can scald and permanently

injure you upon contact. Some people are more likely to

be permanently injured by hot water than others. These

include the elderly, children,the infirm, or physicaily/men-

tally handicapped.If anyone usinghot water in your home

fits into one of these groups or if there is a local code or

state law requiring a certain temperature water at the hot

water tap, then you must take specialprecautions.In addi-

tion to usingthe lowestpossibletemperature setting that

satisfiesyour hot water needs, ameans suchas a mixing

valve, shouldbe usedat the hot water taps usedby these

people or at the water heater. Mixing valvesare available

at plumbing supply or hardware stores. Follow manufac-

turers instructions for installation of the valves. Before

changingthe factory setting on the thermostat, read the

"Temperature Regulation" sectioninthis manual.

_,WARNING

Soot build-up indicates aproblem that requires correc-

tion before further use. Turn "off" gas to water heater

and leave "off" until repairs are made, becausefailure to

correct the cause of the sooting can result in a fire or

explosion causing DEATH, SERIOUS BODILY INJURY,

OR PROPERTY DAMAGE.

AWARNING

The power vent water heater requires its own (separate)

venting system. It cannot be connectedto an existing vent

pipe oPchimney.It must be terminated horizontallyto the

outdoors. Failureto properlyinstallthe ventingsystem can

result !n asphyxiation, a fire or explosion and can cause

DEATH, SERIOUS BODILY INJURY,OR PROPERTY DAM-

AGE.

_,WARNING

No vent damper installationis compatible with this power

vented water heater design.No vent damper,whether it is

operated thermally or otherwise is to be installed on this

powervented water heater.Alteration of any part of the fac-

tory-furnished vent assemblycouldresult in improperoper-

ation due to restriction of flue gases,spillageof flue gases

and maycausecarbonmonoxide poisoning.

_,WARNING

• The appliance and its individualshutoffvalve must be dis-

connectedfrom the gassupplypipingsystemduring any

pressure testing of the gas system at test pressuresin

excessof I/2 poundper squareinch(3.SkPa).

• The appliance must be isolatedfrom the gassupplypip

ing system by closingits individualmanual shutoffvalve

during any pressuretesting of the gas supplypipingsys-

tem at test pressuresequal or less than I/2 pound per

squareinch (3.5kPa).

_,WARNING

BEFORE LIGHTING [PROPANE (L.P.) GAS WATER

HEATERS]: Propane (LR) gas is heavier than air. Should

there be a leak in the system, the gaswill settle near the

ground. Basements, crawl spaces, skirted areas under

mobile homes (even when ventilated), closetsand areas

below groundlevel will serve as pocketsfor the accumula-

tion of this gas.Before attempting to light or relight the

water heater's pilot or turning on a nearby electrical light

switch, be absolutely sure there is no accumulated gas in

the area. Searchfor odor of gasby snitfingat ground level

in the vicinity of the appliance. If odor is detected, follow

steps indicated at "For Your Safety" on the cover pageof

this manual then leavethe premises.

_,WARNING

Chemical vapor corrosion of the flue and vent system

may occur if air for combustioncontainscertain chemical

vapors.Spraycan propellants,cleaningsolvents,refrigera-

tor and air conditioner refrigerants, swimming pool

chemicals, calcium and sodium chloride, waxes, bleach,

and processchemicals are typical compoundswhich are

potentially corrosive.

_,WARNING

Obstructed or deteriorated vent systemsmay present a

ser oushealth risk or asphyxiation.

Safety Precautions continued on page 4.

Safety Precautions

AWARNING I

The water heater with draft hood installedmust be prop-

erly vented to achimney which terminates outdoors.

Never operate the water heater unlessit is vented to the

outdoors and has adequate air supply to avoid risks ofl

mproper operation, explosionor asphyxiation. 1

AWARNING

Minimum clearances between the water heater and com-

bustibleconstructionare I" at the sidesand rear, 5" at the

front, and 0" from ,the vent pipe. Clearance from the top

of the jacket is 18 on most models. Note that a lesser

dimension may.be allowed on some models. Refer to the

label on the water heater adjacentto the gas control valve

for all clearances.

•,WARNING .

Do not use this appliance if any part of.It has been under

water. Immediately call aSears Service Technician to

inspectthe appliance and to replacethe gascontrol or any

part oftbe burner systemwhich hasbeen underwater.

AWARNING I

Vent termination m_n 4 feet of any items I

such as gas meters, gas valves or other gas regulating

equipment. I

ACAUTION

WATER HEATERS EVENTUALLY LEAK: Installation of

the water heater must be accomplished in sucha manner

that if the tank or any connectionsshouldleak, the flow of

water will not causedamage to the structure. When such

locations cannot be avoided, a suitabledrain pan should

be installed under the water heater. Drain pansare avail-

able at your local Sears store. Such a drain pan must be

not greater than I I/2 inches deep, have a minimum

length and width of at least 2 inches greater than the

water heater dimensionsand mus_ be piped to an ade-

quate drain. The pan must not restrict combustion air

flow. Under no circumstances is the manufacturer or

Sears to be held liable for any water damage in connec-

tion with this water heater.

A, WARNING

HYDROGEN GAS: Hydrogengascan be producedina hot

water system that has not been usedfor a long period of

time (generally two weeks or more). Hydrogen gas is

extremely flammable and explosive.To prevent the possi-

bility of injury under these conditions,we recommend the

hot water faucet be opened for several minutes at the

kitchen sink before any electrical appliances which are

connected to the hot water system are used (such as a

dishwasher or washing machine). If hydrogen gas is pre-

sent, there will probably be an unusualsoundsimilarto air

escaping through the pipe as the hot water faucet is

opened. There must be no smoking or open flame near

the faucet at the time it is open.

_,WARNING

INSULATING JACKETS: When installing an external

water heater insulationjacket on a gaswater heater:

DO NOT coverthe temperature-pressura relief valve.

DO NOT put insulation over any part of the top of the

gaswater heater.

• DO NOT put insulationover the gascontrol valve or gas

control valve/burner cover, or any accessareas to the

burner.

• DO NOT let insulation around the gaswater heater to

get within 8 inches of the floor (air must get to the

burner).

•DO NOT cover or remove operating instructions, and

safetyrelated warning labelsand materials affixedto the

water heater.

Failure to heed this will result in the possibilityof a fire or

explosion.

Table of Contents

Safety Precautions ............................................................................................................................................2-4

Table of Contents ................................................................................................................................................5

Customer Responsibilities .......................................................................................................................6

Product Specincations .............................................................:....................................................................6

Materials and Basic Tools Needed ...............................................................................................7

Materials Needed ...................................................................................................................................................................... 7

Basic Tools ................................................................................................................................................................................. 7

Installation Instructions ........................................................................................................................s-20

Removing the Old Water Heater..: ............................................................................................................................................ 8

Locating the New Water Heater .......................................................................................................................................... 9-10

Combustion Air and Ventilation.:. .......................................................................................................................................... 10

Venting Clearances . . ................................................................................................................................... 10

Combustion Air and Ventilation for Appliances in Unconfined Spaces ................................................................................... 11

Combustion Air and Ventilation for Appliances in Confined Spaces....................................................................................... 11

Water Piping ........................................................................................................................................................................... 12

Temperature-Pressure Relief Valve........................................................................................................................................... 13

Filling the Water Heater.......................................................................................................................................................... 14

Wiring ............................................................................................................................................................................... 14-15

Venting .............................................................................................................................................................................. 15-18

Gas Piping .............................................................................................................................................................................. 19

Installation Checklist .............................................................................................................................................................. 20

Operatin_ Instructions ......................................................................................................................... 21-24

1-. "--"Eighting ............................................................................................................................................................................. 22-23

Temperature Regulation .......................................................................................................................................................... 24

Service and Adjustment ......................................................................................................................25-27

Tank (Sediment) Cleaning ...................................................................................................................................................... 25

Venting System Inspection ...................................................................................................................................................... 25

Oiling Instructions .................................................................................................................................................................. 25

Burner Inspection ................................................................................................................................................................... 25

Burner Cleaning ..................................................................................................................................................................... 25

L.E Gas Control Valve & Burner Assembly Replacement Information .................................................................................... 26

Draining ................................................................................................................................................................................. 26

Temperature-Pressure Relief Valve Operation .......................................................................................................................... 26

Drain Valve Washer Replacement ........................................................................................................................................... 27

Housekeeping ......................................................................................................................................................................... 27

rvJce 27Se - . ......................................................................................... , .........................................................................................

Troubleshooting Guide ........................................................................................................................28-30

Start Up Conditions ..............-. ................................................................................................................................................... 28

Thermal Expansion ................................................................................................................................................................. 28

Strange Sounds ....................................................................................................................................................................... 28

n I n 29Conde sat'o .........................................................................................................................................................................

r 29

Smoke/Odo ...........................................................................................................................................................................

Operational Conditions ....................................................................................................................................................... 29-30

Smelly Water ........................................................................................................................................................................... 29

"Air" in Hot Water Faucets ..................................................................................................................................................... 30

High Temperature Shut offSystem ......................................................................................................................................... 30

Not Enough or No Hot Water ................................................................................................................................................ 30

Water Is Too Hot .................................................................................................................................................................... 30

Leakage Checkpoints ................................................................................................................................................................ 31

Thermostat and Gas Supply Check ........................................................................................................................................... 32

Electrical System Check ....................................................................................................................................................... 33-35

Parts Order List ...............................................................................................................................................36-39

Customer Responsibilities

Thank Youfor purchasing a Sears waterheater. Properly

installed and maintained, it should give you years of trouble flee ser-

vice. If you should decidethat you wantthe new waterheater profes-

sionally installed by Sears call the local Sears Service Center or any

Searsstore. They will arrangefor prompt, quality installationby Sears

authorizedcontractors.

Abbreviations Fnhnd In This Instruction Manual

A.G.A. -American Gas Association

A.N.S.I. -American National Standards Institute

AWARNING

This gas-fired water heater is design certified by the

American Gas AssociationLaboratories under American

National Standards for Gas Water Heaters. The installa-

tion must conform with this manual,Local Codesand with

the latest edition of the National Fuel Gas Code, ANSI

Z223.1.

This publicationis availablefrom your local governmentor

public library, gas company, or by writing NFPA,

Batterymarch Park, Quincy,MA 02269.

• Read the "Safety Precautions" section, pages 2 and 3 of this

manual first and then the entire manual carefully. If you don't

follow the safety rules, the water heater will not operate prop-

erly. It could cause DEATH, SERIOUS BODILY INJURY

AND/OR PROPERTY DAMAGE.

This manual contains instructions for the installation, opera-

tion, and maintenance of the gas-fired water heater. It also

contains warnings through out the manual that you must read

and be aware of. All warnings and all instructions are essential

to the proper operation of the water heater and your safety.

Since we cannot put everythingon the first few pages, READ

THE ENTIRE MANUAL BEFORE ATTEMFTING TO

INSTALL OR OPERATE THE WATER HEATER.

•The installation must conform with the instructions in this

manual; gas company rules; and Local Codes, or in the

absence of Local Codes, with the latest edition of the National

Fuel Gas code, ANSI Z223.1, also referred to as NFPA 54.

This publication is available from your local government or

public library or gas company or by writing NFPA,

Batrerymarch Park,Quincy, MA 02269.

•If after reading this manualyou have any questions or do not

understand any portion of the instructions, call the Sears

Service Center.

2• Carefully plan the place where you are going to put the water

heater. Correct combustion, vent action, and vent pipe instal-

lation are very important in preventing death from possible

carbon monoxide poisoning and fires.

Examine the location to ensure the water heater complies with

the "Locating the New Water Heater" section in this manual.

• For California installation this water heater must be braced,

anchored, or strapped to avoid falling or moving during an

earthquake. See instructions for correct installation proce-

dures. Instructions may be obtained from your local dealer,

wholesaler, public utilities or California Office of the State

Architect, 400 PStreet, Sacramento, CA 95814.

Product Specifications

MODEL NUMBER

153.335816

153.335845

153.335862

153.335916

153.335942

153.335962

TANK

CAPACITY

IN GALLONS

TYPE

GAS

NATURAL

PROPANE

NATURAL

PROPANE

B.ZU.

RATE

40,000

RECOVERY MINIMUM

VENT

PIPE

DIAMETER

18"

20"

RATE GALS.

PER HOUR

@90°F RISE

40.9

DIMENSIONS IN INCHES

HEIGHT TO

JACKETTOP

60"

59½"

Materials and Basic Tools Needed

Materials Needed

To simplify the installation Sears has available the installation

_lartsshown below. You may or may not need all of these materi-

s, depending on your type of installation.

illl:g!!

EXPANSION TANKS FOR

THERMAL EXPANSION

CONDITIONS AVAILABLE IN

2 GALLON AND $ GALLON

CAPACITY THROUGH

LOCAL SEARS STORE OR

SERVICE CENTERS

PVC VENT ELBOW

WATER HEATER

INSTALLATION KIT WITH

FLEXIBLE CONNECTORS

FOR 3/4" GALVANIZED OR

I/2"COPPER PLUMBING ( l/

PVC VENT EXTENSION

Basic Tools

You may or may not need all of these tools, depending on your

type of installation. These tools can be purchased at your local

Sears store.

• Pipe Wrenches (2) 14"

•Screwdriver

•Tin Snips

•6 Foot Tape of Folding Rule

• Garden Hose

•Drill

•Pipe dope or Teflon Tape

GARDEN HOSE 6 FOOT TAPE

SLOT-HEAD SCREWDRIVER

PIPE

WRENCH

PHILLIPS SCREWDRIVER

ROLL OF TEFLON TAPE

(USE ONLY ON WATER

CONNECTIONS)

PIPE DOPE (SQUEEZE TUBE)

(USE FOR WATER AND

GAS CONNECTIONS)

TIN SNIPS

DRILL

FLEXIBLE WATER HEATER

GAS CONNECTOR WITH

FITTINGS

WATER HEATER HEAT

TRAPS HELP REDUCE HEAT

LOSS DUE TO THERMAL

SYPHONING

WATER HEATER STAND 24"x24"x 18"

FOR USE WITH WATER HEATERS

INSTALLED IN RESIDENTIAL

GARAGES HAVING A DIAMETER 24"

OR LESS AND A RATED CAPACITY 75

GALLONS OR LESS

DRAIN PANS

AVAILABLE IN 20" DIAMETER FOR

WATER HEATERS HAVING A DIAME-

TER 18" OR LESS AND AVAILABLE IN

28" DIAMETER FOR WATER HEATERS

HAVING A DIAMETER 26" OR LESS

ADDITIONAL TOOLS NEEDED

WHEN SWEAT SOLDERING

•Tubing Cutters or Hacksaw

•Propane Torch

• Soft Solder

•Solder Flux

; Emery Cloth

Wire Brushes

HACKSAW

314" WIRE BRUSH

C>--'"112"WIRE BRUSH

ROLL OF LEAD FREE

SOFT SOLDER

ROLL OF EMERY

CLOTH

SOLDER FLUX

PROPANE

TORCH

TUBING

CUTTER

Installation Instructions

Removing the Old Water Heater

O Turn "OFF" the gas supply to the water heater.

AWARNING

If the main gas line shutoff serving all g..asappliances is

I used, also shut "off" the gas at each appliance. Leave all I

I gasappliances shut"off" unt the water heater installation

I is c°mplete" I

OTurn "OFF" the water to water

the

heater. Some installations require that

the water be turned off to the entire

house,

QCh,,eck again to make sure the gas supply

is OFF to the water heater. Then dis-

connect the gas supply connection from

the gas control valve.

Disconnect the vent pipe from the draft hood where

they connect to the water heater. In most installations

the vent pipe can be lifted off after any screw or other

attached devices are removed. Dispose of the draft

hood. The new water heater has the draft hood which

must be used for proper operation.

Attach hose the heater drain

ato water

valve and put the other end in afloor

drain or outdoors. Open the water heater

drain valve. Open anearby hot water

faucet which will relieve pressure in the

water heater and speed draining.

® ®

a, If you have copper piping to the water

heater, the two copper water pipes can

be cut with ahacksaw approximately

four inches away from where they con-

nect to the water heater. This will avoid

cutting off the pipes too short.

Additional cuts can be made later if nec-

essary. Disconnect the temperature-pres-

sure relief valve drain line. When the

water heater is drained, disconnect the

hose from the drain valve. Close the

drain valve. The water heater is now

completely disconnected and ready to be

removed.

b. If have galvanized pipe to the water

you

heater, loosen the two galvanized pipes

with a pipe wrench at the union in each

line. Also disconnect the piping remain-

ing to the water heater. These pieces

should be saved since they may be need-

ed when reconnecting the new water

heater. Disconnect the temperature-pres-

sure relief valve drain line. When the

water heater is drained, disconnect the

hose from the drain valve. Close the

drain valve. The water heater is now

completely disconnected and ready to be

removed.

AWARNING I

The water passingout of the drainvalve may be extremely

hot. To avoid being scalded,make sureall connectionsare

tight and that the water flow is directed away from any

person.

ACAUTION [

Mineral buildup or sediment may have accumulated in the I

old water heater. This causes the water heater to be much I

heavier than normal and this residue, if spilled out, could

cause staining.

Installation Instructions

Locating the New Water

Heater

You should c_Lrefullychoose an indoor location for the new water

heater, because the placement is a very important consideration

for the safety of the occupants in the building and for the most

economical use of the appliance. This water heater is not for

use in mobile homes or outdoor installation•

Whether replacing an old water heater or putting the water

hearer in a new location, the following critical points must be

observed.

1. The location sdected should be indoors as close as practical

to the vent termination point, and as centralized with the

water piping system as possible. The water heater, as all water

heaters, wil[eventually leak. Do not install without adequate

drainage provisions where water flow will cause damage.

2. The vent piping cannot exceed a total of 35 feet :including

verticaland horizontal runs and have no more than 3 elbows.

It cannot slope downward and horizontal runs require _;" per

foot rise. All horizontal runs require adequate support at 3½

feet intervals.

3. The water heater requires its own (separate) venting system.

It cannot be connected to an existing ventpipe or chimney.

It must terminate horizontally to the outdoors. Whenever

possible terminate the vent on the leaward side of the build-

ing. NOTE: Condensation may be created, at times, as the

combustion gases exit the vent cap and discoloration of

surfaces in proximity to the vent cap may occur.

AWARNING

The powervent water heaterrequiresitsown(separate)venting

system.It cannotbeconnectedto anexistingventpipeor chim-

ney.It mustbetermieaCedhorizontallyto the outdoor_Failureto

propertyinstalltheventingsystemcanresultinasphyxiation,a fire

or explosionandcancauseDEATH,SERIOUSBODILYINJURY,

OR PROPERTYDAMAGE•

4. The water heater comes equipped with a 5 foot power cord

which can be used to connect to a 110/120 volt power

source if (1) local codes allow, and (2) there is a three prong

receptacle available.

AWARNING

Do not usean extensioncord.If there isnota suitablerecepta-I

tie and/orlocalcodesprohibituseof a powercord,fieldwiring

must be provded.

ACAUTION

WATER HEATERSEVENTUALLY LEAK: Installationof the

water heater must be accomplishedin sucha manner that if

the tank or any connectionsshouldleak, the flow of water

will not causedamageto the structure.When suchlocations

cannot be avoided,a suitabledrain pan shouldbe installed

under the water heater• Drain pans are available at your

local Searsstore. Sucha drainpanmust be not greater than

1½inchesdeep,haveaminimum lengthandwidth of at least

2 inchesgreater thanthe water heater dimensionsand must

be piped to an adequate drain. The pan must not restrict

combustionair flow. Under no circumstancesis the manu-

facturer or Sears to be held liablefor any water damagein

connectionwith thiswater heater•

5. The location selection must provide adequate dearances for

servicing and proper operation of the water heater.

AWARNING

INSTALLATIONSIN AREASWHERE FLAMMABLEUQUIDS

(VAPORS) ARE LIKELY TO BE PRESENT OR STORED

(GARAGES, STORAGE, AND UTILITY AREAS, ETC):

Flammableliquids(suchas gasoline,solventS,propane(LP) or

butane, etc.), all of which emit flammable vapors,may be

improperlystoredor usedin sucharoa_The gaswater heater

,ilotlightor mainburnercanignitesuchvapor_The resulting

flashbackandfirecancausedeathor seriousbumsto anyonem

thearea,aswellaspropertyd_unage.

If installationinsuchareasisyouronlyoption,thenthe installa-

tion must be accomplishedin a waythat the pilot flame and

mainburnerflameare elevatedfromthe floor_least18iuche_

While this mayreducethe chancesof flammablevaporsfroma

floorspillbeingignited,gasolineandotherflammablesubstances

shouldneverbe storedor usedin the sameroom or areacon-

talninga gaswater heateror otheropenflameor sparkproduc-

ingappliance.

NOTE: Flammablevaporsmaybe drawnby air currentsfrom

otherareasof thestroctumto the appliance.

AWARNING

Propellantsof aerosolspraysand volatilecompounds,(clean-

ers,chlorinebasedchemicals,refrigerantg etc.) inadditionto

beinghighlyfiammablein manycases,willalsochangeto cor-

rosive hydrochloricacid when exposedto the combustion

productsof the water heater.The results can be hazardous

and also causeproductfailure.

AWARNING

This water heatermust not be installeddirectlyon carpeting•

Carpeting must be protected by ametal or wood panel

beneath the appliance extendingbeyondthe full width and

depth of the applianceby at least3 inches(76.2mm) in any

direction,or if the applianceisinstalledin an alcoveor doset,

the entire floor mustbe coveredby the panel.Failureto heed

this warningmayresultinafire hazard.

AWARNING

Minimum clearancesbetween the water heater and com-

bustibleconstructionare I" at the sidesand roar, 5" at the

front,and 0" fromthe ventpipe•Clearancefromthe topof the

jacl_ is 18"onmostmodelsNote that alesserdimensionmay

be allowed on somemodels.Referto the labelon the water

heateradjacentto the gascontrolvalveforallclearances.

12'1v__

VENTILATION

AIR

OPENINGS

Figure I ]

I"MIN

TOPVIEW ql

OF CL SET

WITHOU_DOOR TOP VIEW 1 MIN.

OF CLOSET

12° MAX. WITH DOOR

AIRDUCT

Installation Instructions (cont'd)

AWARNING

A gas water heater cannot operate properly without the cor-

rect amount of air for combustion. Do not install in acon-

fined area such a closet, unless you provide air as shown in

the "Locating The New Water Heater" section. Never

obstruct the Ilow of ventilation air. If you have any doubts or

questions at all, call your _ company. Failu.reto provide the

proper amount of combustion air can result ma Ere or explo-

sion and can cause DEATH, SERIOUS BODILY INJURY, OR

PROPERTY DAMAGE.

- 18"min.from

anyoverhang

12" min.

A WARNING

If Ibis water heaterwill be usedin beautyshops,barbershops,

cleaningestablishments,or self.servicelaundrieswith dry

cleaningequipment,it is imperativethat the water heater or

water heatersbe installedso that combustionand ventilation

air be taken from outsidetheseare_ Referto the "Loa_ng

The New Water Heater" sectionof Ibis manualand alsothe

latestedition ofibe NationalFuelGasCode,ANSI Z223.1,also

referredto as NFPA 54 for specificsprovidedconcerningair

required.

Combustion Air and Ventilation

When determining the installation location for apower vent

water heater, snow accumulation and drifting shouldbe consid-

ered in areaswhere applicable.

VENTING CLEARANCES

•0" clearance for Y' PVC, ABS or CPVC Schedule 40 vent piping

from combustible surfaces.

•12" minimum from the ground, 18" ceiling overhangs. Figure2.

•The Power Vent outlet terminal shall terminate at least 3 feet above

any forced air inlet located within 10 feet. Figure 3a.

• The Power Vent outlet terminal shall terminate at least 4feet below,

4feet horizontally from or 1 foot above any door, window or gravity

airinlet into the building. Figure 3a.

• 18" minimum in all directions from any obstruction that may

interfere. Figure 3b.

• 18" minimum from other gravity or natural appliance, outlet vents

when directly above or 135°to either side of center hne. Figure 3c.

• 36" minimum from any outlet vents when directly below or 45° to

either side of center line. Figure 3c.

• 36" minimum in all directions from any other forced air appliance

outlet vent. Figure 3c.

• The location selection must provide clearances for servicing and

proper operation of the water heater. Figure 4.

• Vent termination must not be within 4feet of any items such as gas

meters, gas valves or other gas regulating equipment.

• The venting system must be installed in a manner which allows

inspection of the installation of the venting pipes and joints as well

as periodic inspection after installation as required by ANSI

Standards.

AWARNING

Ventterminationmustnot bewithin4 feetof anyitemssuchas

gasmeters,gasvalvesor othergasregulating equipment.

AWARNING

Failureto haverequired clearancesbetweenwater heaterand

Icombustiblematerialwill result inafirehazard. 10

Figure 2 J

.LESSTHAN

120"

TERMINAL 12"min. FORCED AIR

INLET

Figure 3a]

Figure 3b]

_- VENT TERMINAL

18"TO WALL OR OTHER

OBSTRUCTIONS THAT

MAY INTERFERE WITH

VENTING.

_- VENT TERMINAL

CORNER OF BUILDING

f--_*THIS DIMENSION IS

POWER VENT TERMINAL - ,_\ INCREASED TO 36" WHEN

O,RE VENTOR

.... 36" ,,APPLIANCE

Must maintain

adequate service , .," _'" """',,.

_nd ffT_in_en_nce _'I \

accessibility. _ ",

Rangeof degrees

",. -available for ve_t

JFigLJre 4 |". ...... pipe instalbtlon.

I ]

Installation Instructions (cont'd)

Combustion Air and Ventilation

for Appliances Located in

Unconfined Spaces

Unconfined Space is a spacewhose volumeis not less than 50 cubic

feet per 1,000_Btuper hour of the aggregateinput rating of all appli-

ancesinstalledin that space. Rooms communicating directlywith the

spacein whichthe appliancesare installed,through openingsnot filr-

nished with doors,are considereda part of the unconfined s[)ace.

In unconfined spaces in buildings, infiltration may be auequare to

provide air for combustion, ventilation and dilution of flue gases.

However, in buildings of tight construction (for example, weather

stripping, heavilyinsulated, caulked, vapor barrier,etc.), additional air

may need to be provided using the methodsdescribedin Combustion

Air and Ventilation fo_"Appliances Locatedin Confined Spaces.

Combustion Air and Ventilation

for Appliances Located in

Confined Spaces

Confined Space isa spacewhose volume is lessthan 50 cubic feet per

1,000 Btu per hour of the aggregate input rating of all appliances

installed in that space.

a. ALLAIR FROM INSIDE BUILDINGS:

(SeePage8 Figure 1, and Figure 5 below)

The confined space shall be provided with two permanent open-

ings communicating directlywith an additional room(s) of suffi-

cient volume so that the combined volume of all spaces meets the

criteria for an unconfined space. The total input of all gasutiliza-

tion equipment installed in the combined spaceshall be considered

in making this determination.Eachopeningshall havea minimum

free area of one square inch per 1,000 BTU per hour of the total

input ratingof allgas utilization equipment in the confined space,

but nor less than 100 square inches. One openingshall commence

within 12 inches of the top and one commencing within 12 inches

of the bottom of the enclosure.

[Figure 5 ]

b. ALL AIR FROM OUTDOORS: (see Figures 6-8)

The confined space shall be provided with two permanent open-

ings, one commencing within 12 inches of the top and one com-

mencing within 12 inches from the bottom oi" the enclosure.

The openings shall communicate directly, or by ducts, with the

outdoors or spaces (crawl or attic) that freely communicate with

the outdoors.

EFigure 6]

1. When direcdy communicating with the outdoors, each opening

shall have a minimum freearea of I square inch per 4,000 BTU

per hour of total input ratingof all equipment in the enclosure.

(SeeFigure6.)

2. When communicating with the outdoors through vertical ducts,

each opening shall have a minimum free area of 1 square inch

per 4,000 BTU per hour of total input rating of all equipment in

the enclosure. (SeeFigure 7.)

Figure 7 ]

VENTILATION LC_JV1EF_

i_1_ AIR _, _ VENT TO

WAIEPt

,',',',','lr,I,],_ Iiiii I

,.,.,............:],.,.,.I

3. When communicating with the outdoors through horizontal

ducts, each openingshall have a minimum free area of 1 square

inch per 2,000 BTU per hour of total input rating of all equip-

ment in the enclosure. (SeeFigure 8.)

EFigure 8]

OUTl_ AIR D_T _ OU_gO_q$

WATE_ I

4. When ducts are used, they shall be of the same cross-sectional area

as the free areaof the openings to which they connect. The mini-

mum short side dimension of rectangular air ducts shall not be

less than 3 inches. (See Figure 8.)

5. Louvers and Grilles: In calculating flee area, consideration shall be

given to the blocking effect of louvers, grilles or screens protect-

ing openings. Screens used shall not be smaller than ¼ inch mesh.

If the free area through adesign of louver or grille is known, it

should be used in calculating the size opening required to provide

the free area specified. If the design and flee area is not known, it

may be assumed that wood louvers will be 20-25 percent free area

and metal louvers and grilles will have 60-75 percent free area.

Louvers and grilles shall be fixed in the open position or inter-

locked with rile equipment so that they are opened automatically

during equipment operation.

6. Special Conditions Created b7Mechanical Exhausting or

Fireplaces: Operation of exhaust fans, ventilation systems, clothes

dryers or fireplaces may create conditions requiring special atten-

tion to avoid unsatisfactory operation of installed gas utilization

equipment.

Installation Instructions (cont'd)

Water Piping

A, WARNING

HOTrER WATERCAN SCALD:.Water heatersare intendedto

ho*water.Wmr toa mp a, ..whkh

dotheswashing,dishwashing,and_sanitizingneeds

canscaldand permanentlyinjureyouuponcontact.Somepeo-

ple are morelil_4yto be permanentlyinjuredby hotwater

othor_Theseincludethe elderly,children,the infirm,or physical-

ly/mentallyhandicapped.If anyoneusinghotwaterinyourhome

fitsintooneofthese_oups or iftberetsa localcodeor statelaw

requiringacertaintemperaturewater atthe hotwater_then

youmustteke special...p_a_', rr_ In._ditionto usingthe lowest.

possibletemperatu_ .r_ng that sa'dsEesyourhotwaterneeas,

ameanssuchasa mixmgvalve,shouldbe usedat the .hotwater

tapsusedby thesepeopleor at the water heater.Mi_ngvalves

areavailableat plumbingsupplyorhardwarestore_Followman-

ufacturersinstructionsfor installationof the valves.Before

changingthe factory setting on the thermostat, read the

"TemperatureRegulation"sectioninthismanual.

This water hearer shall not be connecred to any heating systems

or compunenr(s) used with anon-potable water heating appli-

ance.

If awater heater is installed in aclosed water supply system;

such as one having a back-flow preventer, check valve, water

meter with acheck valve, etc.., in the cold water supply; means

shall be provided to control thermal expansion. Contact the

local utility or local Sears Service Center on how to control this

situation.

NOTE: To protect against untimely corrosion of hot and

cold water fittings, it is strongly recommended that dielec-

tric unions or couplings be installed on this water heater

when connected to copper pipe.

The illustration shows the attachment of the water piping to the

water heater. The water heater is equipped with V4 inch water

connections.

NOTE: If using copper tubing, solder tubing to an adapter

before attachinl_ the adapter to the cold water inlet connec-

tion. Do not so'[der the cold water supply line directly to the

cold water inlet or it will harm the dip tube.

1. Look at the top cover of the water heater. The hot water oudet is

marked hot. Put two or three turns of teflon tape around the

threaded end of the threaded-to-sweat coupling and around both

ends of the _ threaded nipple. Using flexible connectors, con-

nect the hot water pipe to the hot water outlet on the water

heater.

2. Look at the top cover of the water heater. The cold water

inlet is marked'cold. Put two or three turns of teflon tape

around the threaded end of ,the threaded-to-sweat coupling

and around both ends of the 3A threaded nipple. Using flexi-

ble connectors, connect the cold water pipe to the coldwater

inlet of the water heater.

NOTE: This water heater is insulated to minimize heat

loss from the tank. Further reduction in heat loss can be

accom_pllshed by insulating the hot water lines from the

water heater.

INSTALLATION COMPLETED USING

SEARS INSTALLATION KIT

THREADED TO SHUTOFF

SWEAT COUPLING VALVE

COLD INLET

WATER LINE

THREADED TO

SWEAT COUPLING

HOT OUTLET

TO HOUSE

314"THREADEDf

NIPPLE

DISCHARGE PIPE

(Do not capor plug)

PROVIDE A 6" AIR

GAP BETWEEN THE

END OF THE

DISCHARGE PIPE

AND DRAIN

3/4"THREADED

NIPPLE

TEHPERATURE-

PRESSURERELIEF

VALVE

Installation Instructions (cont'd)

Temperature-Pressure Relief Valve

_,WARNING

At the time of manufacturethis water heaterwas provided

witha combinationtemperature-pressuresrellefvalvecertified

by a nationallyrecognizedtesting laboratorythat maintains

_ariodicinspectionof productionof listedequipmentor mate-

rials, as meeting the requirements for Relief Valves and

AutomaticGasShutoffDevicesfor Hot Water SupplySystems,

andthe latestedition of ANSI Z21.22 and the coderequire-

mentsof ASME. If replaced,the valvemustmeet the require-

mentsof localcodes,butnot lessthan a combinationtempera.

turn and pressurereliefvalvecertifiedas meetingthe require-

ments for ReliefValvesandAutomaticGasShutoffDevicesfor

Hot Water SupplySystems,ANSI Z21.22byanationallyrecog-

nized testinglaboratorythat maintainsperiodicinspectionof

)roductionof listedequipment ormaterial_

The valvemustbe marked with a maximumset pressurenot

to exceedthe marked hydrostaticworking pressureof the

water heater(150 Ibsdsq.in.) anda dischargecapacitynot less

than the water heaterinputrate asshownonthe modelrating

plate. (Electric heaters- watts dividedby 1000x 3415equal

BTU/Hr. rate.)

Yourlocaljurisdictionalauthority,whilemandatingthe useof a

temperature-pressurereliefvalvecomplyingwith ANSI 7.21.22

and ASME, mayrequire a valvemodeldifferentfrom the one

furnishedwith thewater heater.

Compliancewith suchlocalrequirementsmustbe satisfiedby

the installeror enduserof the water heaterwith a locallypre-

scribedtemperature-pressure reliefvalveinstalledinthe desig-

nated openingin the water heaterin placeof the factoryfur-

nishedvalve.

For safeoperationof the water heater,the relief valvemustnot

be removedfrom it'sdesignatedopeningor plugged.

The temperature-pressurerelief valvemustbe installeddirectly

intothefittingofthe waterheaterdesignatedforthe reliefvalve.

Positionthe valvedownwardandprovidetubingsothat anydis-

chargewill exit onlywithin 6 inchesabove,or at anydistance

belowthe structuralfloor. Becertain that no contactis made

withanyliveelectricalpart.The dischargeopeningmustnot be

blockedor reduced in sizeunderanycircumstances.Excessive

length,over30 feet, or useof morethan four elbowscancause

restriction andreducethe dischargecapacityofthe valve.

No valveor other obstructionisto be placedbetweenthe relief

valveandthe tank.Do not connecttubingdirectlyto discharge

drainunlessa6" airgapisprovided.Topreventbodilyinjury,has-

ardto life,or propertydamage,the relief valvemustbe allowed

to dischargewater inquantitiesshouldcircumstancesdemand.If

the dischargepipeisnot connectedto a drainor othersuitable

means,the water flowmaycausepropertydamage.

The DischargePipe:

Mustnot be smallerin sizethan the outlet pipe sizeof the

valve,or haveanyreducing couplingsorother restriction_

Mustnotbe pluggedor blocked.

Mustbeof materiallistedforhotwater distribution.

Mustbe installedso asto allow completedrainageof both

the temperature-pressurerelief valve, and the discharge

pipe.

Mustterminateat an adequatedrain.

Mustnothaveanyvalvebetweenthe reliefvalveandtank.

AWARNING

The temperature-pressure relief valve must be manually

operated at least oncea year. Caution shouldbe taken to

ensurethat (I) no one Isin frent of or aroundtbe outlotof

the temperatom-pressurereliefvalvedischargeline,and (2)

the water manually dischargedwill not cause any bodily

injury or property damage because the water may be

extremelyhot.

If after manuallyoperatingthe valve,it failsto completely

resetand continuesto releasewater, immediatelyclosethe

cold water inlet to the water heater, follow the draining

instructions,and replace the temperature-pressure relief

valvewith a newone.

li_,,. '_ COLD

TEMPERATURE-PRESSURE

_._ RELIEFVALVE

HOT _e._ DISCHARGE NPE

(Do not cap or plug)

II \PROVIDE A 6"AIR

I! \GAP SE'FVCEENTHE

II _ END OF THE

II IDISCHARGEPIPE

, AND DRAIN

RELIEFVALVEOPENING

At the dineof manufacture,this waterheaterwasprovidedwithacombinationtem-

peratur_pressurereliefvanelistedascomplyingwiththe standardforreliefval_*sand

automatic_ thut-off devicesfor hot watersupplysystems,ANSI Z21.22.Forsafe

operationof thewaterheater,the reliefvalvemustnot beremovedfromitsdesignated

pointofinstalbeionor plugged.

Yourlocaljurisdictionalauthority,whilemandatingthe useof a tempera_re-pressure

I reliefvalvecomplyingwithANSIZ21.22andASME.mayrequireavalvemedeldifferent

ifromthe onefurnishedwiththewaterheater

ICompliancewith suchlocalrequirementsmustbesatist'mdbythe installerorenduser

of thewaterheaterwith alocallyprescribedtemperature-pressurereliefvalveinstalled

inthedesignatedopeninginthe waterheate_

Seemanualheading-"Temperature-PressureReliefValves"for installationandmaintE-

nanceofreliefvalve,dischargeline,andothersafer/precautions.

Installation Instructions (cont'd)

Filling the Water Heater

aCAUTiON .

Never usethiswater heaterunlessit is completelyfilledwith

w_er. Toprevontd_nqe to the tank, the tank mustbe filled

with water. Water must flow from the hot water faucet

beforeturning"ON" gasto the water heater

You must provide all wiring of the proper size outside of the

water heater. You must obey local codes and electric company

requirements when you install this wiring.

If you are not familiar with electric codes and practices, or if);ou

have any doubt, even the slightest doubt, in your ability to con-

nect the wiring to this water heater, obtain the service of a com-

petent electrician or contact your local electric utility.

To fill the water heater with water:

Close the water heater drain valve by turning the handle to

the right (clockwise). The drain valve is on the lower front of

the water heater.

Open the cold water supply valve to the water heater.

NOTE: The cold water supply valve must be left open

when the water heater is in use.

•To insure complete filling of the tank, allow air to exit by

opening the nearest hot water faucet. Allow water to run

until aconstant flow is obtained. This will let air out of the

water heater and the piping.

Check all new water piping for leaks. Repair as needed.

Wiring

USE WITH POWER CORD

AWARNING

WATER HEATERS EQUIPPED FOR ONE TYPE VOLTAGE

ONLY:Thiswater heaterisequippedfor I I 0/120voltsonly.DO

NOT USE THIS WATER HEATER WITH ANY VOLTAGE

OTHER THAN THE ONE SHOWN ABOVE.Failureto usethe

correctvoltagecancauseproblemswhichcanresult inDEATH,

SERIOUS BO_DILYINJURYOR PROPERTYDAMAGE. If you

haveanyquestionsordoubtsconsultyourelectriccomply.

ACAUTION

If wiring from the fusebox or circuit breaker box was alu-

minum for the oldwater heater, replaceit with copperwire.

If you wish to reusethe existingaluminum wire, havethe

connectionat the water heater made by a competentelec-

trician. Contact a localelectricalcontractor and/orthe local

electric utility.

The water heater comes equipped with a 5 foot power cord

which can be used to connect to a 110/120 volt power source if,

(1) local codes allow, and (2) there is a three prong receptacle

available.

\ \

You must provide all wiring, (1) to areceptacle or, (2) between

the water heater and junction box when the power cord is not

used.

AWARNING [

Do notusean extensioncord.If there isnot a suitablerecepta-I

cle and/or localcodesprohibituseof a powercord,fieldwiring

must be provdad.

USE WITHOUT POWER CORD

If power cord cannot be used, then follow these wiring instruc-

tions.

1, Provide away to easily shut offthe electric power when work-

ing on the water heater. This could be with a circuit breaker

or fuse block in the entrance box or a separate disconnect

switch.

2. Install and connect acircuit directly from the main fuse or

circuit breaker box. This circuit must be the right size and

have its own fuse or circuit breaker.

GREEN

GROUND SCREW

Installation Instructions (cont'd)

USE WITHOUT POWER CORD (cont'd)

3. A standard ½ condmt opemng has been made in the water

heater junction box for the conduit connection.

4. Use wire nuts and connect the power supply wiring to the

wires inside the water heater's junction box.

5. The water hearer must be electrically "grounded" by the

installer. A green ground screw has been provided on the

water heater's junction box. Connect ground wire to this

location. For complete grounding details and all allowable

exceptions, refer to local codes or in the absence of local

codes, with the latest edition of the National Electrical Code,

ANSI/NFPA 70.

6. Replace the wiring junction cover using the screw

provided.

WIRING DIAGRAM

O_bO_F

GAS

P_.8$URE

SV_TCq

I_OV 6A8

_ N

swtrcH

AhqpRESSUrE

5ilz '_

1 _

Venting

I _WARNING

Toinsureproperventingof thisgas-firedwater heater,the cor-

rect vent pipe diameter must be utilized• Any additionsof

other gas appliances on.vent with this water heater will

adverselyaffectthe operationofthe water heater.

The combustion and ventilation airflow must not be obstructed.

• AWARNING ,, ]

The vent pipe from the water heater must be 3 diameter|

PVC schedule40 pipe and must slope upward I/4 inch per/

linearfoot. /

All vent gases must be completely vented to the outdoors of the

structure (dwelling).

AWARNING [

The water h.eate.rwith draft hood installedmust be p_perly [

ventedto a chmmneywhichterminatesoutdoors.Neveroper- I

ato thewater heaterunlessit isventedto the outdoorsandhasI

.a_dequateair supplyto avoidHsksof improperopera,on, explo-

son or asphy'A_on.

AWARNING I

Obstructedor deteriorat_ ventsymm_ maypresentaserious

healthriskorasphyxiation.

MIN. RISEV4"

PERFOOT

_,WARNING

Failureto haverequiredclearancesbetweenwater heaterand

combustiblematerialwillresultin afirehazard.

Installation Instructions (cont'd)

Venting (cont'd)

AWARNING I

Be surevent pipe is properlyconnectedto preventescapeof

dangerousfluegaseswhichcouldcausedeadlyasphyxation.

VENTING SYSTEM EXAMPLE INSTALLATIONS

FOR ALL MODELS

The vent piping cannot under any circumstances be run down-

hill.

AWARNING

Chemical vapor corrosionof the flue and vent systemmay

occur if air for combustioncontainscertainchemicalvaporgi

Spraycan propellants,cleaningsolvents,refrigerator and air

conditionerrefrigerants, swimmingpool chemicals,calcium!

and sodiumchloride, waxes, bleach, andprocesschemicalsare i

typicalcompoundswhich arepotentiallycotcosive.

3" PVC SCHEDULE 40 VENT PIPING

Supplied in the carton with the vtater heater are:

1. A 3" PVC Schedule 40-45 ° vent cap with wire screen.

2. A 3" PVC Schedule 40-90 ° street ell; used to connect the

vent pipe to the water heater when the vent pipe is to be

turned horizontally directly off the blower.

3. A 5' section of 3" PVC Schedule 40 pipe (more may be

required and must be supplied locally).

3" PVC SCHEDULE 40

90" ELBOW

IS,SCHEDULE ,C ,PE]

VENT CAP

WITH SCREEN

1. The water heater requires its own (separate_ venting

System.

2. 3" PVC, ABS or CPVC Schedule 40 piping and fittings are

acceptable materials for the vent system on all 40 gallon

models and 50 gallon 40,000 BTU/HR models. •

3. It cannot be connected to existing vent piping or

chimney.

4. It must terminate horizontally to the outdoors.

STRAPPING

The vent piping can be installed as follows:

1. No more than 3 elbows can be used.

MAX.3

NIN. RISE I/4"

PERFOOT

TOTAL VERTICAL AND

HORIZONTAL RUNS

CANNOT EXCEED 35'

MAX.3

ELBOWS HIN. RISEV4"

PERFOOT

MAX. 20'

MIN. RISEV4"

PERFOOT

TOTAL VERTICAL AND

HORIZONTAL RUNS

CANNOT EXCEED 35'

Installation Instructions (cont'd)

VENTING SYSTEM EXAMPLE INSTALLATIONS

FOR ALL MODELS (cont'd)

2. Horizontal runs require a minimum ¼" rise per foot.

35' MAX.

16" MIN. u.&

I" MIN. RISE¼"

PERFOOT

3. A vertical run can be no.more than 20'.

4. The total vertical and horizontal runcannot exceed 35'.

MIN. RISE¼"

PERFOOT

ONE ELBOW

MAX. 20'

TOTAL VERTICAL AND

HORIZONTAL RUNS

CANNOT EXCEED 35'

MAX. 20'

MIN. RISE¼"

PER FOOT

MIN.RISE¼"

PERFOOT

TOTAL VERTICAL AND

HORIZONTAL RUNS

CANNOT EXCEED 35'

CEMENTING PVC, ABS OR CPVC PIPE AND FITTINGS

Read and observe all safety information printed on primer,

deaner, and cement containers.

DANGER

Primer, cleaner, and cements are extremely flammable.

They are harmful or fatal if swallowed. The vapors are

harmful. They may irritate eyes and skin and can be

absorbed through the skin.

PRECAUTIONS

Always store primers, cleaner, and cements in cool, dry,

well ventilated places. Do not store them near heat,

sparks, or flames. Keep containers closed. Use them in

well ventilated areas. Wear impervious clothing while

handling. Do not smoke, eat, or drink while handling.

Wash thoroughly after handling and before eating. Wear

eye protection when handling. If swallowed, drink water,

do not induce vomiting, and call a physician or poison

control center immediately. If inhaled, get fresh air and

seek medical attention if ill feelings persist. In case of

eye and skin contact, immediately flush with plenty of

water for 15 minutes and seek medical attention if irri-

tation persists.KEEP OUT OR REACH OF CHILDREN.

All primers, cleaners, and cements must meet all local codes and

applicable standards of the American Society For Testing

Materials Standards.

Before using primers, cleaners, and cements, stir or shake, mak-

in sure contents are liquid. Do not use if found to be lumpy or

jei_;-like.

1. Cut pipe ends squarely removing all burrs and dirt.

2. Dry fit pipe and fittings to be connected for proper fit.

3. Clean pipe and fitting with aprimer/cleaner.

4. Apply athin coat of cement to ftting, avoiding puddling

inside.

5. Apply aliberal coat of cement to pipe leaving no voids.

6. QUICKLY assemble parts while cement is flui!! If you wait

too long, re-coat pipes.

7. Push .pipe completely into socket of fitting, turning as it goes

until _tt_ottoms.

8. Hold pipe and fitting together for 30 seconds. Then carefully

clean off excess with adoth. Allow connections asu_cient

time to cure before disturbing.

9. Remember that vent pipes must be adequately and securely

supported.

APPROXIMATE SETTING TIME FOR 2½" TO 4" PIPE

OINTS

90°F to 150°F

50°F to 90°F

0°F to 50°F

MOVEMENT

OF JOINT

'A hr.

lhr.

1½hr.

COMPLETE

SET

8 hrs.

15 hrs.

18 hrs.

Installation Instructions (cont'd)

Venting (cont'd)

CUTTING OPENING THROUGH AN OUTSIDE

WALL AND COLLAR INSTALLATION

After reading the manual and you have determined the location

of the opening in the wall, (using the drawing below), cut a3½"

hole through an exterior wall.

NOTE: When determining location of the opening in the

outside wall allow for the ¼" rise per foot that has taken

place in the horizontal run.

CONNECTING PVC, ABS OR CPVC PIPE VENT TC

BLOWER

1. The manufacturer has supplied a3" PVC Schedule 40 street

elbow for connection to the water heater when turning imme-

diately horizontally off the blower. Place the elbow in the

required direction on the blower and using 3 sheet metal

screws, attach the elbow.

_tv

I I" MIN. _ MIN. RISE¼"

PERFOOT

40 GAL.- 60"

50 GAL.- 59½"

I I

The 3" PVC, ABS or CPVC Schedule 40 vent pipe can be run

from the water heater through the wall or from the wall to the

water heater, whichever is most convenient. The vent pipe must

extend aminimum of 1½" through the exterior wall. Extending

the vent cap as far as possible from the surface of the exterior

wall will help minimize discoloration of the wall in this area

which may be caused by the flue gases. Note that the inside col-

lar must be slipped over the vent piping before locating the pipe

through the wall. Before securing the inside and outside collars

to the wall, use asilicone sealer between pipe and opening to

insure awater and air tight seal.

I I

2. If there is to be a vertical run of vent from the blower, the 3"

PVC or ABS pipe must be attached to the blower using 3 sheet

metal screws. Additionally, you must seal all joints using a suit-

able silicone sealer such as GE RTV-103 or equivalent.

INSTALLATION SHOWING USE OF PVC, ABS OR

CPVC PIPE

/....ImER,O,w_

- EXTS_IOI WALL

VENT CAP MUST BE

DOWNWARD

Installation Instructions (cont'd)

Gas Piping

AWARNING

Make sure the gas suppliedis the same type listed on the

model rating plate. The inlet gaspressuremust not exceed

14incheswater column 'Apound per squareinch(3.5kPa)].

The minimum inlet gas pressurelisted on the model rating

plateisforthe purposeof inputadjustment.

AWARNING , I

If the gascontrolvalveis subjectedto pressuresexceeding _ I

poundper square inch(3.5kPa),the damageto the gascon-

trol valvecouldresultina fireor explosion from eakinggas.

•&WARNING I

If the m;un gasline shutoffservingall gasappliancesis used,I

also turn "off" the gasat each appliance. Leaveall gasappli-

ancesshutoffuntilthe water heaterinstallationscompete.

A gas line of sufficient size must be run to the water heater.

Consult the latest edition of National Fuel Gas Code ANSI

Z223.1, also referred to asNFPA54 and the gas company concern-

ing pipe size.

There must be:

• A readily accessible manual shut off valve in the gas supply line

serving the water heater, and

• A drip leg (sediment trap) ahead of the gas control valve to help

prevent dirt and foreign materials from entering the gas control

ValVe,

• A flexible gas connector or a ground joint union between the

shutoffvalve and control valve to permit servicingof the unit.

Be sure to check all the gas piping for leaks before li.ghting the

water heater. Use a soapy water solution, not amarch or open

flame. Rinse offsoapy solution and wipe dry.

Standard Models are for installation up to 3,300 feet above sea

level.

High Altitude Models are for installation from 3,300 to 5,500

feet above sea level.

Ifa standard model is installed above 3,300 feet or a high altitude

model is installed above 5,500 feet, the input rating must be

reduced at the rate of 4 percent for each 1,000 feet above sea level.

Contact your local Sears Service Center or gas utility for further

information.

AWARNING

The appliance and its gas connectionmust be leak tested

beforep acingthe appliance moperat_n.

.&WARNING I

Use pipe joint compound or teflon tape marked as beingI

resistant to the actionof petroleum [Propane(L.R)] gases. I

SEDIMENT TRAP

A sediment trap shall be installed as close to the inlet of the

water heater as practical at the time of water heater installation.

The sediment trap shall be either atee fitting with acapped nip-

ple in the bottom oudet or other device recognized as an effec-

tive sediment trap. If atee fitting is used, it shall be installed in

conformance with one of the methods of installation shown

below.

Connecting the gas piping to the gas control wave of the water

heater can be accomplished by either of the two methods shown.

GAS PIPING WITH

FLEXIBLE CONNECTOR

t'IANUAL SHUT OFF

VALVE

GROUND OINT

UN ON (_Jonil

AS SUPPly IffFING

FLEXIBLE GAS CONNECTOR

lABELED AS COtflF_.YING

VVITH ANSI STAN[_ARDS

LOOP

GAS

CONTROL

VALVE

CAP

GAS PIPING WITH ALL BLACK IRON

PIPE TO GAS CONTROL

MANUAL SHUT OFF _GAS SUPPLY P_FING

VALVE

]Y BLACK PIRE

GROUND OINT I_ /_.

UNION 3" MI

GAS

CONTROL

VALVE

AWARNING

•The appliance anditsindividualshutoffvalvemust be discon-

nectad fromthe gassupplypipingsystemduringany pressure

testing of the gas systemat test pressuresin excessof I/2

poundper squareinch(3.SkPa).

• The appliancemustbeisolatedfromthe gassupplypipingsys-

tem by closingits individualmanual shutoffvalveduringany

pressuretestingof the gassupplypipingsystemat test pres-

suresequalor lessthan 1,2poundper squareinch(3.5kPa).

AWARNING

Contaminantsinthe gaslinesmaycauseimproperopere_, n

of the gascontrol valvethat may result in fire or explosion.

Beforeattachingthe gaslinebe surethat all gaspipe isdean

on the inside.To trap any dirt or foreignmaterial in the gas!

supplyline, adrip leg (sometimes called asediment trap)

must be incorporated in the piping•The drip leg must be

readilyaccessible.Installinaccordancewiththe "Gas Piping"

section.Referto the latest edition of the National Fuel Gas

Cede, ANSI Z223.1, alsoreferred to asNFPA 54.

Installation Instructions (cont'd)

Installation Checklist

BEFORE LIGHTING THE PILOT:

VENT PIPETO

OUTDOORS

•Check the gas lines for leaks.

a, Use a soapy water solution. DO NOT test for gas leaks

usinga match or open flame.

b. Brush the soapy water solution on all gas pipes, joints and

fittings.

c. Check for bubbling soap. This means you have a leak,

Turn "OFF" gas and make the necessary repairs.

d. Recheck for leaks.

e. Rinse off soapy solution and wipe dry.

• Is the new temperature-pressure relief valve properly installed

and piped to an adequate drain? See _Temperature-Pressure

Relief Valve" section.

• Are the cold and hot water lines connected to the water

heater correctly? See "Water Piping" instructions in the

"Installing the New Water Heater"section.

• Is the water heater completely filled with water? See "Filling"

instructions in the "Installing the New Water Heater" sec-

tion.

• Will a water leak damage anything? See the "Locating the

New Water Heater" section.

Is there proper clearance between _e water heater and any-

thing that might catch fire? See the Locating the New water

Heater" section.

Do you have adequate ventilation so that the water heater

will operate properly? See CombustionAir and Ventilation

in the Locating the New Water Heater section.

Is the draft hood vent piping properly secured? See "Venting"

instructions in the "Installing the New Water Heater" sec-

tion.

Is there proper clearance between the vent pipe and anything

that might catch on fire? See "Venting" instructions in the

"Installing the New Water Heater" section.

Is the ventpipe properly sloped and does the vent terminate

outdoors? See "Venting" instructions in the "Installing the

New Water Heater" section.

Do you need to call your gas company to check the gas pipe

and its hookup?

COLD

SHUTOFF

VALVE

TEMPERATURE.

PRESSURERELIEF

VALVE

DISCHARGE PIPE

(Do not capor plug)

DRIP L

(Sediment trap)

PIPECAF

here. NU0Om _WATI_I H_'_.R

nZCOvZ_ mN,_

_e_m" e_m_aE

MODEL RATING PLATE

Operating Instructions

This water heater is equipped with an electrically operated vent-

ing system and a standing pilot. For the burner to come on, the

water heater thermostat must call for heat. Then the system will

begin sequencing, each section proving itself before gas is

allowed to flow to the burner. BLOWER MOTOR

BEFORE THE WATER HEATER WILL OPERATE:

1. The control system must be connected to a1101120 volt

power supply. The control system has an overall rating of 2

amps. The water heater must be securely and adequately

grounded in accordance with local codes and with the latest

edition of the National Electrical Code ANSI/NFPA 70.

2. The ON/OFF toggle switch, located on the control box

above the thermostat must be in the "ON" position for the

electrical control system to operate allowing the gas portion

to operate(ignite burner).

3. The pilot must be lit. See Lighting instructions on page 23

of this manual or located adjacent to the thermostat on the

water heater.

4. The gas control knob located on the thermostat must be

turned to the "ON" position for the gas to be able to flow.

5. The venting manual reset switch must be in the closed posi-

tion. See 'Vent'ng Manual Reset Switch' "n the "For Your

Information Section".

6. There is anon-resettable hi-limit switch in the thermostat,

which m_t be good (dosed) for the thermostat to be oper-

ated. See High Temperature Shut Off System in the For

Your Information Section".

OPERATION

When the thermostat calls for heat, gas is allowed to flow to a

(Normally open) pressure switch dosing it. An electrical circuit

is then made to the blower, turning it on. The indicator light

located on the control box will come on. When the blower has

achieved sufficient venting, the air pressure switch will close and

the indicator light will go off. A 120 volt circuit will be com-

pleted through the venting manual reset switch and on to the

120 volt gas valve located just below the thermostat. The 120

vokgas valve will open allowing gas to flow to the burner. The

standing pilot will establish amain burner flame.

RESETSWITCH

DRAFT HOOD

AIR PRESSURE

ONIOFF SWITCH /SWITCH

GAS CONTROL

KNOB

GASTHERNOSTAT

120V GAS VALVE

Operating Instructions

Lighting

_,WARNING

BEFORE LIGHTING [PROPANE [L.P.) GAS WATER

HEATERS]:Propane(L.P.)gasis heavierthan air.Shouldthere

be a leak in the system,the gaswill settle near the ground.

Basements,crawlspaces,skirted areas undermobile homes

(evenwhenventilated),closetsand areasbelowgroundlevelwill

serve as pocketsfor the accumulation of this gas. Before

attemptingto lightor relight the water heater'spilotor turning

ona nearbyelectricallightswitch,be absolutelysurethere isno

accumulatedgasinthe area.Searchforodorof gasbysn_ng at

groundlevelintee vicinityof the appliance.If odor isdetected,

followstepsindicatedat "For YourSafety"onthe coverpageof

thismanualthenleavethe premises.

IFigure 9 1

Lighting and operating instructions are located on front of the

water heater, above or to one side of the gas control valve.

_,WARNING

AN ODORANT IS ADDED TO THE GAS USED

BY THIS WATER HEATER.

FOR YOUR SAFETY

IF YOU SMELLGAS:

• Do not try to lightanyappliance.

•Do not touchany electricalswitch; donot useany phonein

your building.

Immediatelycallyourgassupplierfrom a neighbor's phone.

Followthe gassuppliersinstructions.

If you cannot reachyour gas supplier,call the Ere depart-

ment.

Figure 10]

_,WARNING

DO NOT force the gascontrol knob. Use onlyyour handto

pushit downto lightthe pilot, or to turn it to "ON", "OFF"

or "PILOT". Never usea tool suchasa lever,wrench or pli-

ers. Do not hit or damagethe knob. A damagedknob may

result in an explosionand seriousinjury.If you haveproblem

turningthe knob, callthe gassupplierimmediately.

Figure I I ]

INNER DOOR

OUTER DOOR

Figure 12 ]

Operating Instructions (cont'd)

Lighting label on the water heater as it appears above the thermostat

FOR YOUR SAFETY READ BEFORE LIGHTING

WARNING

If you do not follow these instructions exactly, a fire or explosion

may result causing property damage, personal injury or loss of life.

A. This appliancehas a pilot which must be lightedby

hand.Whenlightingthe pilot,followtheseInstructions

exactly.

B.BEFORELIGHTINGsmellall aroundthe appliancearea

for gas. Be sure to smell next to the floor because

somegas Isheavierthanairandwill settleonthefloor.

WHATTO DOiFYOUSMELLGAS

• Donottry to lightanyappliance.

•Do not touch any electric switch;do not use any

phoneinyourbuilding.

•Immediatelycallyour gas supplierfroma neighbor's

phone.Followthe gassuppller'sinstructions.

•if you cannotroachyour gas supplier,call the fire

department.

C. Useonlyyourhandto pushin or turnthe gas control

knob.Neveruse tools,if the knobwill not pushin or

turnby hand,don'ttry to repairIt, calla qualifiedser-

vicetechnician.Forceor attemptedropair may result

ina fireorexplosion.

D. Donot use thisapplianceif any parthas beenunder

water.Immediatelycall a qualifiedservicetechnician

to inspecttheapplianceandto replaceanypartof the,

controlsystemandany gas controlwhich has been

underwater.

LIGHTING INSTRUCTIONS

1. STOP!Readthe safetyinformationaboveonthislabel.

2. TurnON/OFFswitchoncontrolboxto "OFF".

3. Remove outer door covering gas thermostat and

burnerassembly.(Figure12,Page22)

4. Set the thermostat to lowest setting

by turning the water temperaturedial

clockwise,(_'_,) to its lowesttempera-

ture setting (with arrow on dial) as

shown. DO NOT FORCE. (Figure 9,

Page22)

5. Turngas controlknobclockwise"P_2"* to "OFF" posi-

tion. Knob cannot be turned from "PILOT" to "OFF"

unlessknobis depressedslightly.DO NOT FORCE.

6. Waitfive (5) minutesto clearout any gas.If you then

smellgas,STOP!Follow"B" in the safetyinformation

aboveon this label,if you don'tsmell gas, goto the

nextstep.

7. Remove(or open) inner door locatedbelow the gas

controlunit.

8. Findpilot-followmetaltubefromgascontrol.Thepilot

is locatedonthe righthandsideof the burner.

P_LOT BURNER j_ _ THERMOCOUPLE

g. If you don't smell gas, turn knob on gas control

counter-clockwise_to "PILOT"position.(Figure9,

Page22)

1O.Pushin control knob all the way and hold down.

Immediatelylight the pilot with a match. Continue

to hold control knob in for about one (1) minute

after the pilot is lit. Release knob and it will pop

back up. Pilot should remain lit. If it goes out,

repeatsteps5 through10.

•If knob does not pop up when released, stop

and immediatelycall your servicetechnicianor

gas supplier.

•If the pilot will not stay lit after several tries,

depress and turn the gas control knob clock-

wise _) to "OFF" endcallyourservice tech-

nicianor gassupplier.(Figure9, Page22)

11.Replaceinnerdoor.(Figure12,Page22)

12.At arms lengthaway,turn gas controlknobcounter-

clockwise_to thefull "ON" position.WARNING

Do not use gas control knob to regulate gas

flow. (Figure11,Page22)

13.At arms lengthaway,set the thermostatto desired

setting.The mark(T) HOTindicativeof approximate

120°Fis preferredstartingpoint.Somelocallawsmay

require a lower starting point. If hotter water is

desired,seeinstructionmanualand"warning" below.

14.Replacetheouterdoor.(Figure12,Page22)

15. TurnON/OFFswitchoncontrolboxto "ON".

WARNING

Hotterwater increasesthe risk of scaldinjury. Beforechangingtemperaturesetting see instructionmanual.

TO TURN OFF GAS TO APPLIANCE

1. TurnON/OFFswitch on control boxto "OFF".

2. Remove outer door covering gas thermostat and

burnerassembly.(Figure 12, Page22) ._

3. Set the thermostat to lowest setting

by turning the water temperature

dial clockwise (("--_) to its lowest

temperaturesetting(with arrowon dial)

asshown.DO NOT FORCE. _

4. Turngascontrolknob clockwise"_',_""to "OFF" posi-

tion.Knob cannotbeturnedfrom "PILOT" to "OFF"

unlessknob Isdepressedslightly.DO NOT FORCE.

(Figure9, Page22)

5. Replaceouterdoor.(Figure12, Page22)

Operating Instructions (cont'd)

Temperature Regulation

Due to the nature of the typical gas water heater, the water tem-

_oerature in certain situations may vary up to 30°F higher or

wet at the point of use such as, bathtubs, showers, sink, etc.

Turn the water temperature dial dockwise_./f_) to decrease

the temperature, or counterdockwise (4"- _'_) to increase the

temperature.

This means that when the temperature adjustment dial is set at

the mark approximating 120 ° F,the actual water temperature at

any hot watertap could be as high as 150°F or as low as 90°E

Any water heater's intended purpose is to heat water. Hot water

is needed for denning (bodies, dishes, clothing). Hot water will

present a scald hazard. Depending on the time element, and the

people involved (normaladults, children, toddlers, elderly,

infirm, etc.) scalding may occur at different temperatures.

&WARNING

HOTTER WATER CAN SCALD:. Water heaters am intended to

produce hot water...Wator heated to a temperato .re.which will

satisfyclotheswashing, dish washing,and other sanitizingneeds

can scaldand permanently injure you upon contact. Some peo-

ple am more likelyto be permanently injured by hot water

other_ These includethe elderly,children,the infirm, or physical-

lylmentally handicapped,ff anyone usinghot water in your home

fits into one of these groupsor if there isalocalcode or state law

requiring a certain temperature water at the hot water ta_ then

you must take specialpl_:au_oes. In addition to usingthe lowest

possibletemperature setting that satislJesyour hot water needs,

a means suchasa mixing valve, should be used at the hot water

taps used by these people or at the water heater. Mixing valves

am availableat plumbingsupplyor hardware stores.Follow man-

ufacturers instructions for installation of the valves. Before

changing the factory setting on the thermostat, read the

"Temperature Regula_on" sectioninthis manual.

VHOT- Is a thermostat setting of approximately 120°F,

which will supply hot Wateratthe most economi-

cal temperatures. The temperature adjustment

knob can be turned lower than "HOT" if desired.

A- Is a thermostat setting of approximately 130°E

18- Is a thermostat setting of approximately 140°E

C- Is a thermostat setting of approximately 150°E

VERY HOT- Is a thermostat setting of 160°E It is recommend-

ed that the dial be set lower whenever possible.

AWARNING

Never allow small children to use a hot water tap, or to draw

their own bath water. Never leave a child or handicapped per-

son unattended in a bathtub or shower.

The thermostat of this water heater has been factory set at its

lowest position, to reduce the risk of scald injury. It is adjustable

and must be reset to the desired temperature setting. The mark

(V) HOT indicative of approximately 120°F is the preferred

starting point. Some states have a requirement for a lower set-

ting. lfyou need hotter water, follow directions for temperature

adjustment, but beware of the warnings in this section.

NOTE: Water temperature range of 120°-140°F recom-

mended by most dishwasher manufacturers.

AWARNING ]

Shouldoverheatingoccur or the gassupplyfail to shotoff,

turn "OFF' the manualgascontro valveto the app ante.

Service and Adjustment

Tank (Sediment) Cleaning

Sedimentbuild-up on the tank bottom may createv_ing amounts of

noise, and if lef_in the tank will causepremature tank failure.In some

"water areas, you may not be able to drain all sediment deposits by

simply drainingthe tank. In these cases Mag Erad(part no. 23600)

can be used to help remove the sediment deposits. This may be

ordered from the Sears Service Center. For ordering, referto the

"R_pairParts"section.

Burner Inspection

•AWARNING

Do notusethinapplianceif anypart of it hasbeenunderwater.

Immethately call aSearsService Technicianto inspectthe

applianceand to replacethe gascontrol or any part of the

burnersystemwhichhasbeenunderwater.

Venting System Inspection

At least once a year avisual inspection should be made of the

venting system. You should look for:

•Obstructions which could cause improper venting. The com-

bustion and ventilation air flow must not be obstructed.

Damage or deterioration which could cause improper venting

or leakage of combustion products.

Rusted flakes around top of water heater.

At least once ayear a visual inspection should be made of the

main burner andpilot burner. The drawing is for your reference.

You should check for sooting which is not normal and will

impair proper combustion.

AWARNING

Chemicalvapor corrosionof the flue and vent systemmay

occurif air for combustioncontainscertain chemicalvapors.

Spraycan propellants,cleaningsolvents,refrigerator and air

conditionerrefrigerants, swimmingpool chemicals,calcium

and sodiumchloride,waxes,b_each,andprocesschemicalsare

typicalcompoundswhich arepotentially corrosive.

.AWARNING

Obstructed or detenoratedventsystemsmaypresenta serious

healthrisk or asphyxiation,

AWARNING

Be sure the vent pipingis properly connected to prevent [

escapeof dangerousflue gasseswhich could cause deadly

asphyxation.

• AWARNING I

If after inspectionof the vent systemyou found sootingor I

deterioration,somethingiswrong.Call the localgasutilityto

correctthe problemand cleanor replacethe flueandventing]

beforeresumingoperationof the water heater. ]

Oiling Instructions

Oil motor every 12 months with 6 drops of SAE 20 motor oil.

AWARNING I

Soot build-up indicat_t requires correctionI

beforefurther use.Turn"off" gasto water heater and leave

"off" until repairs are made, becausefailureto correct the

causeof the sooting can resultin a fire or explosioncausingI

death,seriousbodilyinjury,orpropertydamage. J

Burner Cleaning

In the event your burner fieeds cleaning, use the following

instructions:

If inspection of the burner shows that cleaning is required, turn

the gas control knob clockwise (/'_'_) to the "OFF" position,

depressing slightly.

NOTE: The knob cannot be turned from "PILOT" to "OFF"

unless knob is depressed slighdy. DO NOT FORCE.

Loose deposits on or around the burner can be removed by care-

fully using the hose of a vacuum cleaner inserted through the

access door of the water heater. If the burner needs to be removed

for additional deaning, call the Sears Service Center to remove

and clean the burner and correct the problem that required the

burner to be cleaned.

Service and Adjustment (cont'd)

L.P.Gas Control Valve & Burner

Assembly Replacement

Information

Draining

The water heater should be drained if being shut down during

freezing temperatures. Also periodic draining and cleaning of

sediment from the tank may be necessary.

AWARNING

PROPANE (L.R) GAS CONTROL VALVE AN BURNER

ASSEMBLYREPLACEMENT INFORMATION.

For Propane(I-R) GasModelsOnly:.

Your water heater is equippedwith a Propane(L.R) gascon-

trol valveanda mannburner assemblywith left handthreads

for the following fittings and their connections.

The connection between the manifold and the gas

control valve (A to B) are left hand threads.

The connection between the main burner orifice

and the manWold (C to D) are left hand threads.

For ordering these replacement parts, please refer to

the "Repair Parts" section of this manual.

Turn the gas control knob to the "OFF" position.

CLOSE the cold water inlet valve to the water heater.

OPEN a nearby hot water faucet and leave open to allow for

C'onn_:gt ahose to the drain valve and terminate to an ade-

quate drain.

OPEN the water heater drain valve to allow for tank draining.

NOTF_ If the water heater is going to be shut down and

drained for an extended period, the drain valve should be

left open with hose connected allowing water to terminate

to an adequate drain.

Close thedrain valve.

Follow instructions in the "Filling The Water Heater" section.

Follow the lighting instructions in the "Lighting" section to

restart the water heater.

Temperature-Pressure Relief

Valve Operation

The temperature-pressure relief valve must be manually operated

at least once a year.

RELIEF VALVE

DISCHARGE PIPE

Failure to install and maintain anew properly listed tempera-

ture-pressure relief valve will release the manufacturer from any

claim which might result from excessive temperature or pressure.

AWARNING

If the temperature-pressure relief valve on the appliance

weepsor dischargesperiodically,thismay be dueto thermal

expansion. Your water heater may have a check valve

installed in the water line or a water meter with a check

valve.Consultthe SearsServiceCenter for further informa-

tion. Do not plugthe temperature-pressurerelief valve.

_,WARNING

When checkingthe temperature-pressurerelief valveopera-

tion, make sure that (I) no one is in front of or around the

outlet of the temperature-pressure relief valvedischargeline,

and (2) that the water manually dischargedwill not causeany

propertydamagebecausethe water maybeextremelyhot.

If after manuallyoperating the valve, it failsto completely

reset and continuesto release water,immediately closethe

cold water inlet to the water heater, follow the draining

instructions,and replace the temperature-pressure relief

valvewith anew one.

Service and Adjustment (cont'd)

Drain Valve Washer

Replacement

NOTE: For replacement, use a 'TAz"x_Y."x_" thick washer

available at your nearest hardware store. For ordering replace-

ment washers, refer to the "Repair Parts" section.

•Turn "OFF" gas supply to water heater.

•Follow Draining instructions.

*Turning counter clockwise, remove the hex cap below the

screw handle.

•Remove the washer and put the new one in place.

• Screw the handle and cap assemblyback into the drain valve

and retighten using awrench. DO NOT OVER TIGHTEN.

•Follow instructions in the _Filling The Water Heater"

section.

•Check for leaks.

•Follow the lighting instructions in the _Lighting" section to

restart the water heater.

_HANDLE AND

CAP ASSEMBLY

WASHER

Housekeeping

Vacuum around base of water heater for dust, dirt, and lint on a

regular basis.

Combustible materials such as clothing, cleaning materials, or

flammable liquids, etc. must not be placed against or adjacent to

the water heater.

To insure sufficient ventilation and combustion air supply, prop-

er clearances from the water heater must be maintained at all

times.

Service

Before calling for repair service, read the Start Up Conditions

and Operational Conditions found in the Troubleshooting

Guide of this manual.

If a condition persists or you are uncertain about the operation

of the water heater, let aqualified person check it out.

Contact SEARS Repair Services at 1-800-4-MY-HOME

(1-800-469-4663).

Troubleshooting Guide

Start Up Conditions

THERMAL EXPANSION

Water supply systems may, because of such events as high line

pressure, frequent cut-offs, the effects of water hammer among

others, have installed devices such as pressure reducing valves,

check valves, back flow preventers, etc._to control these types of

problems. When these devices are not equipped with an internal

by-pass, and no other measures are taken, the devices cause the

water system to be closed. As water is heated, it expands (ther-

mal expansion) and closed systems do not allow for the expan-

sion of hexted water.

The water within the water heater tank expands as it isheated and

increases the pressure of the water system. If the relieving point of

the water heater's temperature-pressure relief valve is reached, the

valve will relieve the excess pressure. The temperatui'e-pressure

relief valve is not intended for the constant relief "ofthermal

expansion. This is an unacceptable condition and must be cor-

rected.

It is recommended that any devices installed which could create a

dosed system have a by-pass and/or the system have an expan-

sion tank to relieve the pressure built by thermal expansion.

Thermal expansion tanks are available from Sears stores and

through the Sears Service Centers. Contact the local plumbing

inspector, water supplier and/or the Sears Service Center for

assistance in controlling these situations.

Thermal Expansion Tank Specifications

Model Tank Capaci W

Number In Gal_ns

153.331020 2

153.331050 5

Dimensions in Inches

Diameter Length

8 inches 12_ inches

11 inches 14_ inches

Pipe Fitting

On Tank

3nMale

3 - Male

HOT COLD WATERHEATER

COLDWATER

INLETFrrrlNG

TANK

WATER HEATER

COLD WATER

INLET FITTING

HOT COLD

PRESSURE

REDUCING

VALVEWITH

BY-PASS

PRESSUREGAUGE WATER

SHUTOFF

RECOMMENDED INSTALLATION

(VERTICAL MOUNTING)

FLOOR,CEILING

JOLt, ETC.

STRAPPING

EXPANSION

PRESSURE

REDUCING INLET COLD

VALVEWITH WATER

Bv_PASS SHUTOFF

Expansion Tank Sizing Chart

Expansion

Tank

Capacity

Needed

Inlet*

Water

Pressure

40psi

50psi

60psi

70psi

80psi

Water Heater Capacity (Gallons)

30 40 50 66 [ 82

2 2 2 5 5

2 2 2 515 I

2 2 5 515

225 5 I5

25 5 5 5

*Highest recorded inlet water pressure in a24 hour period or

regulated water pressure.

NOTE: Expansion tanks are pre-charged with a 40 psi air

charge. If the inlet water pressure is higher than 40 psi, the

expansion tank's air pressure must be adjusted to match that

pressure, but must not be higher than 80 psi.

PRESSUREGAUGE

ALTERNATE RECOMMENDED

INSTALLATION

(HORIZONTAL MOUNTING)

STRANGE SOUNDS

Possible noises due to expansion and contraction of some metal

parts during periods of heat-up and cool-down do not represent

harmful or dangerous conditions.

Condensation causes sizzling and popping with the burner area

during heati,n_ and coolin_ periods and should be considered

normal. See Condensation section.

Troubleshooting Guide (cont'd)

CONDENSATION

Whenever the water heater is filled with cold water, acertain

amount of condensation will form while the burner is on. A

water heater may appear to be leakingwhen in fact the water is

condensation. This usually happens when:

•When a new water heater is filled with cold water for the

first time.

When gas burns and water vapor isproduced in water

heaters, particularly high efficiency models where flue tem-

peratures arelower.

•When you use large amounts of hot water in ashort time

and the refill water is very cold.

Moisture from the products of combustion condense on the

cooler tank surfaces and form drops of water which may fall

onto the burner or other hot surfaces to produce a "sizzling" or

"frying" noise.

Excessivecondensation can cause pilot outage due to water run-

ning down the flue tube onto the main burner and putting out

thepilot.

Because of the suddenness and amount of water, condensation

water may be diagnosed as a "tank leak". After the water in the

tank warms up (about 1-2 hours), the condition should disap-

pear.

Do not assume the water heater is leaking until there has been

enough time for the water in the tank to warm up.

An undersized water heater will cause more condensation. The

water heater must be sizedproperly to meet the family's demands

for hot water including dishwashers, washing machines and

shower heads.

Excessive condensation may be noticed during the winter and

early spring months when incoming water temperatures are at

their lowest.

Good venting is essential for agas fired water heater to operate

properly as well as to carry away products of combustion and

water vapor.

SMOKE/ODOR

It is not uncommon to experience a small amount of smoke and

odor during the initial start-up. This is due to burning off of oil

from metal parts, and will disappearin a short while.

Operational Conditions

SMELLY WATER

In each glasslined water heater there is installed at least one

anode rod (see parts section) for corrosion protection of the

tank. Certain water conditions will cause areaction between this

rod and the water. The most common complaint associatedwith

the anode rod is one of a rotten egg smell . This odor is derived

from hydrogen sulfide gas dissolved in the water. The smell is

the result of four factors which must all be present for the odor

to develop:

a. aconcentration of sulfate in the supply water.

b. little or no dissolved oxygen in the water.

c. asulfate reducing bacteria within the water heater. (This

harmless bacteria is non-toxic to humans.)

d. an excess of active hydrogen in the tank. This is caused by

the corrosion protective action of the anode.

Smelly water may be eliminated or reduced in some water heater

models by replacing the anode(s) with one of less active material,

and then chlorinating the water heater tank and all hot water

lines. Contact Sears Service for further information concerning

an Anode Replacement Kit #9001453 and this Chlorination

Treatment.

If the smelly water persists after the anode replacement and chlo-

rination treatment, we can only suggest that continuous chlori-

nation and filtering conditioning equipment be considered to

eliminate the water problem.

Do not remove the anode leaving the tank unprotected. By

doing so, all warranty on the water heater tank is voided.

AWARNING

HOTTER WATER CAN SCALD:.Water heaters are intended to

produce hot water. Water heated to a temperature which will

satisfyclotheswashing, dishwashing,and other sanitizingneeds

canscald and permanently injure you upon contact. Some peo-

ple are more likely to be permanently injured by hot water than

others. These includethe elderly,children,the infirm, or physical-

ly/mentally handicapped.If anyone usinghot water in your home

fits into one of these groupsor ifthere is a localcede or state law

requiring a certain temperature water at the hot water tap, then

fou must take specialprecautions.In additionto usingthe lowest

_ossibletemperature setting that satisfies your hot water needs,

!means such as a mixing valve, shouldbe used at the hot water

taps used by these people or at the water heater. Mixing valves

are availableat plumbing supplyor hardware stores. Follow man-

ufacturers instructions for installation of the valves. Before

changing the factory setting on the thermostat, read the

"Temperature Regulation"sectionin this manual.

Troubleshooting Guide (cont'd)

Operational Conditions (cont'd)

"AIR" IN HOT WATER FAUCETS WATER IS TOO HOT

AWARNING

HYDROGEN GAS: Hydrogengas can be producedin a hot

water systemthat hasnot beenusedfor a longperiodof time

(generallytwo weeksor more). Hydrogengas is extremely

flammableand explosive.To prevent the possibilityof injury

underthese conditions,we recommendthe hot water faucet

be openedfor severalminutesat the kitchen sinkbeforeany

electricalapplianceswhichare connectedto the hotwater sys-

tem are used(suchas a dishwasheror washingmachine).If

hydrogengas is present, there will probablybe an unusual

soundsimilarto air escapingthroughthe pipeasthe hotwater

faucet is opened.There must be no smokingor open flame

nearthe faucetat the time it isoperh

HIGH TEMPERATURE SHUT OFF SYSTEM

This water heater is equipped with an automatic gas shut offsys-

tern. The high temperature shut off is built into the gas control

valve. This system shuts off the gas supply to the water heater

burners when high water temperatures are present. It is non-

resettable. If the high temperature shut off activates, the gas,con-

trol valve must be replaced. If this were to occur, turn _OFF the

entire gas supply to the water heater. Contact the Sears Service

Center.

1. The temperature'adjustment dial may be set too high. See the

"Temperature Adjustment"section.

NOTE: A period of tlme is necessary after an adjustment has

been made for the water temperature to reach the new tem-

perature setting.

2. If lower temperature settings will not lower the water tempera-

ture, call the Sears Service Center.

AWARNING

Due to the nature of the typical gas water heater, the

water temperature in certain situations may be hotter

than the thermostat setting.

Short, frequent draws of hot water - especiallywith very

cold incomingwater - can shockthe thermostat into brief

operation resulting in hotter and hotter layersof water

closer to the top of the tank.

Changesin hot water usagepatterns or raising the tem-

perature differential between the cut-on of the thermo-

stat and the coldwater temperature will usuallyeliminate

the problem_

_,WARNING

Shouldoverheatingoccur or the gas supplyfailto shut off,

turn "OFF" the manual gascontrol valveto the appliance.

NOT ENOUGH OR NO HOT WATER

iheck the manual gas shut offvalve to be sure it is open.

Check the pilot flame. It may have gone out. All models have

an opening behind the outer door for viewing the pilot.

If the piIot is not lit, follow the "Lighting" instructions in this

manual or located above the gas control valve on the water

heater to relight the pilot. If the water was extremely hot and is

now cold, the high limit safety temperature shut off may have

put out the burner and pilot. If the high temperature shut off

activates, the gas controlvalve must be replaced. Contact the

Sears Service Center.

•. The gas control knob must be turned to the "ON" position.

•The temperature adjustment dial may be set too low. See the

Temperature Regulation section.

The gas company can check the gas input to see if it is correct.

i An underfired water heater will not heat water as quickly.

Look for leaking or open hot water faucets. Make sure all are

closed.

• The cold water inlet temperature may be colder during the win-

ter months. It will take longer to heat the water and seem like

less hot water.

• If you cannot find what is wrong, call the Sears Service Center.

Troubleshooting Guide (cont'd)

Leakage Checkpoints

Use this guide to check a "Leaking" water heater. Man), suspect-

ed "Leakers"are not leaking tanks. Often the source of the water

can be found and corrected.

If you are not thoroughly familiar with your local gas codes your

water heater, and safety practices, contact the

_entet to check the water heater.

ACAUT'O________ff.I

Read this manual first. Then before checking the water J

heater make sure the gas supp|y has been turned]

"OFF", and never turn the gas "ON" before the tank is I

completely full of water. J

ACAUTION. ]

Never use this water__ is completely filled J

with water. To prevent damage to the tank, the tank|

must be filled with water. Water must flow from the hotJ

water faucet before turning "ON" gas to the waterJ

[heater. iJ

Water the draft hood is which has

at water vapor con-

densed out of the combustion products. This is caused by a

problem in the vent. Contact the Sears Service Center.

O *Condensation be seen on pipes in humid weather or

may

pipe connections may be leaking.

O'The primary anode rod fitting may be leaking.

O Small amounts of water from temperature-pressure relief

valve may be due to thermal expansion or high water pres-

sure in your area.

O'The relief valve be leaking at

temperature-pressure may

the tank fitting.

OWater from drain valve be due the valve openedamay to

slightly.

O'The drain valve be the tank

leaking fitting.

may at

O Combustion products contain water which can con-

vapor

dense on the cooler surfaces of the tank. Droplets form and

drip into the fire or run on the floor. This is common at

the time of startup after installation and when incoming

water is cold.

OWater in the heater bottom or on the floor be

water may

from condensation, loose connections, or the relief valve.

DO NOT replace the water heater until a full inspection

of all possible water sources is made and necessary correc-

tive steps taken. Leakage from other appliances, water

lines, or ground seepage should also be checked.

NOTE: To check where threaded portion enters tank,

insert cotton swab between jacket opening and fitting. If

•"" "" ' ' " " " " th

cotton is wet, fOllOW t.trainlng instructions In e

"Periodic Maintenance" section and then remove fitting.

Put pipe dope or teflon tape on the threads and replace.

Then follow Filling the Water Heater instructions in the

.-*t .

Installing the New Water Heater section.

Troubleshooting Guide (cont'd)

AWARNING I

Thistroubleshootingguidehasbeensuppliedfor usebyqueli-

fled servicepersonnelwho haveacompleteunderstandingof

bothelectricityandgas.

&.CAUTION ]

Label all wiling before d=sconnectingany wiHn.g;to ensure1

correct reconnection. Failure to follow this instruction|

could cause improper and possibledangerousoperation,/

resulting in DEATH, SERIOUS BODILY INJURY, OR|

PROPERTY DAMAGE. ]

THERMOSTAT AND GAS SUPPLY CHECK

l tn ON suppl " I

Isthermostat?gas being supplied to the

IIs pilot lit?

Light Pilot. (See Lighting |

Instructions in manual or attached [-_

to water heater.) |

,L 1

] Pilot won't light. ] ] Pilot lights.

Check thermocouple.

Bad Good

-- NO ............. ,,I

] ] Turn gascock knob to "ON". _ ..... No ....

_- [ Replace thermostat.

Yes

I Isgas cock knob turned ON .

Yes

Is thermostat calling for heat? Run

(hot) water from heater and turn

adjustment knob higher. Check

using a manometer at thermostat

pressure tap.

Replace thermocouple.

Call gas company to

presSUl'e.

Replace thermostat.

Increase gas _,_................ No

No ............. JYes

L ,l

Is there a minimum gas pressure3}I"

W.C. for natural gas or 8" W.C. for

propane (L.E) gas?

' I

............. J

Yes

GO TO ELECTRICAL SYSTEM ] ,_

CHECK SECTION

Troubleshooting Guide (cont'd)

Diagram for Electrical System Check on pages 34 and 35.

120v ._ J

OI_OFF

_'WITCH

GAS

PRESSURE

SWITC44

SOLENOID HI-LIMtT N.O.

F'--l _Tc1_ N.C.

AIR PRESSURE

SWITCH

INDICATOR UGHT 120V

,_R PRESSURE

SWITCH

]

I WHITE

120V GAS

SOUENOID

GAS PRESSURE

1L:'0VG=

MANIFOLD

NATURAL GAS 3½" W,C, MJN.

PROPANE (LP) GAS 8"W.C. MIN.

Troubleshooting Guide (cont'd)

ELECTRICAL SYSTEM CHECK

(Use diagram on page 33) _,.CAUTION

Label all wiring before disconnectingany wiring;to ensure

correct reconnection. Failure to follow this instruction

could cause improper and possibledangerousoperation,

resulting in DEATH, SERIOUS BO.DILY INJURY, OR

PROPERTY DAMAGE.

Correct by wiring according to dia- /

gram. ]

Go to Thermostat and Gas Supply

Check section.

Supply 1101120 volts.

Visually check that all components

are wired correctly according to

wiring diagram on unit. Yes

t Pilot is lit and thermostat is calling

for heat. I

Yes

...... No ....... "* / Does power cord or power wiring

................... -_ have 1101120 volts available (recep

_tade and/or junction box)?

...... No

.......

ITurn on. _" ..... No

Check at #1 for 110/120 volts to L..... No ....... _

ground. •I

No Yes

[_p,aceswitch ]

Re(_lTacegas pressure switch.

E: Requires minimum 31/2 I_

W.C. for natural gas or 8" W.C. for]_ ..... No ........ a

propane (LR) gas to operate. ]

Check wiring between # 2 and #3.

Yes

t ls on/offswitch "ON"?

Yes

t Blower motor running.

_i Check at #2 for 1101120 volts to

e ..... ground.

Yes

,.___] Unplug blower motor and check at

l[ #3 for 110/120 volts to ground.

]

,, I

Yes

_.......No.........." IRopla_blowormotor.

Yes

continued onfacing page

Troubleshooting Guide (cont'd)

ICheck #5 to ground for

Yes

Check #9 for 110/120 volts. ]

continued from facing page

110/120_.-._o-f_h_,_togrooodfor110,120volo.I"-'_o-tIsio_otor,i_ron: {

_' Yes

[ Replaceindicator light. {

Is'¼" airpressure line secured to air

Lpressure switch with opposite end

Secure air pressure line. _ - No "'[ secured to pressure tap on blower

[hal.using?See6and 7.

Yes

_._ ] Is there venting restriction or low

Replaceair pressure switch. - No --{ voltage (1IOVrain. req.)

Yes

Remove restriction or correctvoltage.

Noi

Yes

Check venting manual reset switch.

Replace thermostat. }'_- No -t Is main burner on?

Yes

ALL SYSTEMS OPERATIONAL

Parts Order List

POWER MISER TM 8 POWER VENT

GAS WATER HEATERS

MODEL NUMBERS:

153.335816 40 Gal.

153.335845 40 Gal. High Altitude L.P.

153.335862 40 Gal. LP.

153.335916 50 Gal.

153.335942 50 Gal. High Altitude LP.

153.335962 50 Gal. LP.

Parts Order List (cont'd)

POWER MISER TM 8 POWER VENT

GAS WATER HEATERS

MODEL NUMBERS:

153.335816

153.335845

153.335862

153.335916

153.335942

153.335962

40 Gal.

40 Gal. High Altitude LP.

40 GaL LP.

5O Gal.

50 Gal. High Altitude LP.

50 Gal. LR

MODEL NUMBERS

153.335816 153.335845 153.335942 i153.335962

KEY

NO. PART DESCRIPTION

1. Vent Cap w/Screen 9001957

2. Wall Collar 9001993

3. 5' PVC Schedule 40 Vent Pipe 9001958

4. 45 °PVC Schedule 40 Elbow 9001959

5. Vent/Blower Adapter 9001960

6. Blower 9002672

7. Blower Gasket 9000736

8. Venting Manual Reset Switch 9002678

9. Draft Hood Assembly 9001963

10. Dip Tube 9002444

11. Anode Rod 9000734

12. Temperature-Pressure Relief Valve 9000071

13. Drain Valve 9000254

14. Inner Door 9000281

15. Burner Assembly (Nat.) 9002411

15. Burner Assembly (L.P.)

16. Burner Orifice 0230120

(Drill Size) #33

17. Manifold 9002674

18. Thermocouple* 9002321

19. Pilot Kssembl},w/Tubin_ & Fitting (Nat.) 9002294

19. Pilot Assembly w/Tubing & Fitting(LP.)

20. Bleed Pilot w/Tubing & Fitting 9002296

21. Manifold Cover 9001970

22. Control Cover 9002113

9001957"

9001993.

9001958:

9001959

9001960

9002672

9000736

9002678

9001963

9002444

9000734

9000071

9000254

9000281

9000390

0230224

#51 (HA)

9002675

9002321

9002295

9002296

9001970

9002113

153.335862 153.335916

PART NUMBERS

9001957 9001957

9001993 9001993

9001958 9001958

9001959 9001959

9001960 9001960

9002672 9002672

9000736 9000736

9002678 9002678

9001963 9001963

9002444 9002443

9000734 9000734

9000071 9000071

9000254 9000254

9000281 9000281

-- 9002411

9000390

0230225 0230120

#50 #33

9002675 9002676

9002321 9002321

-- 9002294

9002295

9002296 9002296

9001970 9001970

9002113 9002113

9001957

9001993

9001958

9001959

9001960

9002672

9000736

9002678

9001963

9002443

9000734

9000071

9000254

9000281

9O00390

0230224

#51 (HA)

9002677

9002321

9002295

9002296

9001970

9002113

9001957

9001993

9001958

9001959

9001960

9002672

9000736

9002678

9001963

9002443

9000734

9000071

9000254

9000281

9000390

0230225

#50

9002677

9002321

9002295

9002296

9001970

9002113

*These parts ate also available at most Sears retail stores.

tReplaced only on return of damaged plate.

# Not Illustrated

Now that you have purchased your Gas Water Heater, should aneed ever exist for repair parts or service, simply contact any SEARS Service

Center or call 1-800_-MY-HOME (1-800-469-4663). Be sure to provide pertinent facts when you call or visit.

All parts listed may be ordered from any SEARS Service Center, most SEARS stores and by calling 1-800-366-PART (1-800-366-7247). If the

parts you need are not stocked locally, your order will be electronically transmitted to aSEARS Repair Parts Distribution Center for handling.

The model number of your Gas Water Heater will be found on the model rating plate located near the gas control valve.

WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE FOLLOWING INFORMATION:

MODEL NUMBER PART DESCRIPTION

PART NUMBER NAME OF ITEM

THIS IS A REPAIR PARTS LIST, NOT A PACKING LIST.

Parts Order List

POWER MISER TM 8 POWER VENT

GAS WATER HEATERS

MODEL NUMBERS:

153.335816 40 Gal.

153.335845 40 Gal. High Altitude LP.

153.335862 40 Gal. LR

153.335916 50 Gal.

153.335942 50 Gal. High Altitude LP.

153.335962 50 Gal. L.P.

Parts Order List (cont'd)

POWER MISERTM 8 POWER VENT

GAS WATER HEATERS

MODEL NUMBERS:

153.335816 40 Gal.

153.335845 40 Gal. High Altitude LP.

153.335862 40 Gal. L.P.

153.335916 50 Gal.

153.335942 50 Gal. High Altitude I..P.

153.335962 50 Gal. I..P.

KEY

NO. PART DESCRIPTION

23. Thermostat Adjustment Knob

24. Gas Thermostat (Nat.)

24. Gas Thermostat (LE) (See Note)

25. Power Cord

26. Li_Tht (120 V)

27. On/Off Switch

28. Pressure Switch (Air)

29. Flue Baffle

30. Restrictor Ring

31. Model Rating Plate_"

# Manual

#Mag-Erad

MODEL NUMBERS

153.335816 153.335845 153.335862 153.335916 1153.335942 153.335962

PART NUMBERS

F145-0697

F)45-1330

9001513

9002673

9001773

9001976

9001977

9000275

0270116

F145-0870

F145-1331

9001513

9002673

9001773

9001976

9001977

9000275

0270116

F145-0870 F145-0697

-- F145-1330

F145-1331 --

9001513 9001513

9002673 9002673

9001773 9001773

9001976 9001976

9001977 9001978

9000275 9000275

0270116 0270116

0002915390

23600

]F145-0870

F145-1331

9001513

9002673

9001773

9001976

9001978

9000275

0270116

F145-0870

F145-1331

9001513

9002673

9001773

9001976

9001978

9000275

0270116

Note: For Propane (L.E) model(s) this part has left hand threads.

* These parrs arealso availableat most Seats retail stores.

?Replaced only on return of damaged plate.

# Not Illustrated

Now that you have purchased your Gas Water Heater, should a need ever exist for repair pasts or service, simply contact any SEARS Service

Center or call 1-800-4-MY-HOME (1-800-469-4663). Besure to provide pertinent facts when you call or visit.

All parts listed may be orderedfrom any SEARS Service Center, most SEARS stores and by calling 1-800-366-PART (1-800-366-7247). If the

parts you need are not stocked locally,your orderwill be electronically transmitted to aSEARSRepairParts Distribution Center for handling.

The model number of your Gas Water Heater will be found on the model rating plate located near the gas control valve.

WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE FOLLOWING INFORMATION:

MODEL NUMBER PART DESCRIPTION

PART NUMBER NAME OF ITEM

THIS IS A REPAIR PARTSLIST,NOT A PACKING LIST.

Warranty

About Your Warranty

THE PRICE OF YOUR WATERHEATER DOES NOT INCLUDE

AFREECHECKUP SERVICECALL.On Water Heater Installations

ArrangedBy Sears,Searswarrants the installation.

ON INSTALLATIONS NOT MADE BY SEARSAUTHORIZED

CONTRACTORS:

1.YourSearswarrantyappliesto the product only.

2. Seatsdoes not warrant the installation.

3. A charge will be made on service calls due to poor or incomplete

installation.These include:

a.Adjustingthermostat.

b. Lightingpilot.

c. Leaksin pipesor fittings.

d. Improper venting

e. Condensation

This manualis in non-technical language.It may help you ,avoidthe

cost of a needlessservice call. Many service calls reallyasent needed.

Suchaswbea:

1.The gasisturned "OFF_.

2. The pilot is out.

3. A gasor waterleakis due to loosepipe orconnections.

LIMITED WARRANTY ON TANKS THAT LEAK

Through eight (8) years from the date of purchase, ifa leakoccurs in the tank, Sears will furnish, free of charge, anew currentmodel water

heater of closest availablecapacity and qttality. If purchaser does not qualify for free installation as provided in the One Year Limited Labor

Warranty below, there will be acharge for installation.

If the replacement water heater of dosest available capacity and quality does not meet current applicable government standards, there will be

acharge for the difference in price between the replacement which does not meet government standards and one which does meet govern-

meat standards

If the water heater is subjected to commercial, institutional, or industrial use or use in residences of two families or more, the abovewarranty

coverage for tanks that leak is effective for two years from the date of purchase and the Limited Warranty On Parts below is effective for one

year from the date of purchase.

LIMITED WARRANTY ON PARTS

Through four (4) years from the date of purchase, when your Sears Kenmore water heater is installed and operated in accordancewith the

instructions in this manual, ifa part fails due to afailure in materials or workmanship, Sears will furnish a replacement part free of charge.

If purchaser does not qualify for free installation as provided in the One Year Limited Labor Warranty below, there will be acharge for

installation.

ONE YEAR LlMITED LABOR WARRANTY ON WATER HEATER

When your Sears Kenmore water heater is installed by Sears or its licensed subcontractor and is operated in accordance with the instructions

in this manual, Sears will, for one year from the date of purchase:

Install, free of charge, the replacement water heater as provided by the above Limited Tank Leak Warranty.

Repair, free of charge, defects in materials or workmanship oftbe water heater as provided by the above Limited Warranty on Parts.

To obtain warranty service, SIMPLY CALL 1-8004-MY-HOME (1-800-469-4663). This warranty appliesonly while this product is in use

in the United States.

This warranty gives you specific legal rights and you may also have other rights which vary from state to state.

SEARS, ROEBUCK AND CO., Dept. 817 WA, Hoffman Estates, 1L 60179

Sears Installation Warranty

In addition to any warranty extended to you on the Sears merchandise

involved, which warranty becomes effective the date the merchandise is

installed should the workmanship of any Sears arranged installation

prove faulty within one year, Sears will, upon notice from you, cause

such faults to be corrected at no additional cost to you. If you want this

heater professionally installed by Seats contact your Sears Salesperson.

They will arrange for prompt, quality installation.

Sears Installation Policy

All installation labor arrangedby Seats shall be performed in a neat,

workmanlikemanner in accordancewith generallyacceptedtradeprac-

tices. Further, all installations shall comply with all local laws, codes

regulationsand ordinances.The customershall also be protected, dur-

ing installation, by insurance relating to property damage, Worker's

Compensation andPublicLiability.

If you want this water heater professionallyinstalled by Sears contact

your Salesperson.They will arrangefor prompt, quality installationby

Searsauthorizedcontractors.

Fortherepairormplacementpartsyouneed i _ ]_, ForIn-homemajorbmndrepairservice

delivereddirectlytoyourhome Call24hoursa day,7 daysa week

Call6 am- tl pm(CST),7 daysa week 1-800-4-MY-HOME

1-800-366-PART I-Iome_l (t-_o.46_)

Ir-eoo_s6-7_e)

The model number ofyour water heater isfound on the model rating plate on the front of the water heater.

0,99 Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A. 00029,ss 0

Kenmore 153335942 User Manual POWER MISER 8 VENT GAS WATER HEATER Manuals And Guides 99020017

KENMORE Water heater, Gas Manual 99020017 KENMORE Water heater, Gas Owner's Manual, KENMORE Water heater, Gas installation guides

POWER MISER 153.335845 99020017

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