Kenmore 153338400 User Manual GAS WATER HEATER Manuals And Guides L0801513

KENMORE Water heater, Gas Manual L0801513 KENMORE Water heater, Gas Owner's Manual, KENMORE Water heater, Gas installation guides

User Manual: Kenmore 153338400 153338400 KENMORE GAS WATER HEATER - Manuals and Guides View the owners manual for your KENMORE GAS WATER HEATER #153338400. Home:Plumbing Parts:Kenmore Parts:Kenmore GAS WATER HEATER Manual

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_A/R8
Gas Water Heater
Owners Manual
FOR POTABLE WATER HEATING
ONLY
NOT SUITABLE FOR SPACE HEATING

NOT FOR USE IN
MOBILE HOMES
MODEL

NUMBERS:

153.338400
153.338450
153.338502
153.338550
t 53.338702
t 53.338750

40
40
50
50
75
75

Gal. High Altitude
Gal.
Gal. High Altitude
Gal.
Ga]. High Altitude
Ga]

• installation

• Operation

• Repair Parts

For Your Safe ty AN
USED
BYTH_S
WATER
HEATER
ODORANT
IS ADDED
TO THE GAS
WARNING
WARNING:

If the information

in these

instructions
are not followed exactly, a
fire or explosion may result, causing property damage, personal injury or dea_li.
-Do
not store or use gasoline or other
flammable
vapors
and liquids
in the
vicinity of this or any other appliance.
-WHAT
TO DO IF YOU SMELL GAS
- Do not try to light any appliance.
. Do not touch any electrical switch; do
not use any phone in your building.
• Immediately
call your gas supplier
from a neighbor's
phone. Follow the
gas supplier's instructions.
- i'f you can not reach your gas supplier,
call the fire department.
-Installation
and service must be performed by a qualified
installer, service
agency or the gas supplier.
Save this Manual

for Future

Reference.

Improper
installation,
adjustment,
alteration, service or maintenance
can cause
DEATH, SERIOUS BODILY INJURY, OR
PROPERTY DAMAGE.
Refer to this manual for assistance or consult the local
Sears Service Center or gas utility for
! further information.

WARNING
Flammable vapors may be drawn by air
currents from other areas of the sTructure to this appliance.

WARNING
READ THE GENERAL SAFETY SECTION
BEGINNING
ON INSIDE COVER AND
THEN THIS ENTIRE MANUAL
BEFORE
INSTALLING
OR OPERATING
THIS
WATER HEATER.

WARNING
Improper installation, adjustment, alteration, service or maintenance can cause DEATH, SERIOUS BODILY INJURY, OR
PROPERTY DAMAGE. Refer to this manual for assistance or
consult your local Sears Service Center for further information.
WARNING
At the time of manufacture this water heater was provided with
a combination temperature-pressure relief valve c:ertifled by a
nationally recognized testing laboratory that maintains periodic
inspection of production of listed equipment or materials, as
meeting the requirements for Relief Valves and Automatic Gas
ShutoffDevices
for Hot Water Supply Systems, and the latest
edition of ANSI Z21.22 and the cove requirements of ASME. If
replaced, the valve must meet the requirements of local codes,
but not Jessthan a combination temperature and pressure reJief
valve certified as meeting the requirements for Relief Valves
and Automatic Gas Shutoff Devices for Hot Water Supply
Systems, ANSI Z21.22 by a nationaJly recognized testing laboratory that maintains _eriodic inspection of production of listed
equipment or materials.
T_e valve must be marked with a maximum set pressure not to
exceed the marked hydrostatic working pressure of the water
heater (150 Ibs./sq. in.) and a discharge capacity not less than
the water heater input rate as shown on the model ratin_
plate. (Electric heaters - watts divided by 1000 x 3415 equal
BTU/Hr. rate.)
Your local jurisdictional authority, while mandating the use of a
temperature-pressure relief valve complying with ANSI Z21.22
and ASME, may require a valve model different from the one
furnished with the water heater.
Compliance with such local requirements must be satisfied by
the installer or end user of the water heater with a locally prescribed temperature-pressure reJiefvalve installed in the designated opening in the water heater in place of the factory furnished valve.
For safe operation of the water heater, the relief valve must not
be removed from it's designatedopening or pJugged.
The temperature-pressure reJief valve must be i_n_stalled
directly
into the fitting of the water heater designated for the relief
valve. Position the valve downward and provide tubing so that
any discharge will exit only within 6 inches above, or at any
distance below the structural floor. Be certain that no contact
is made with any live eJectrica]part. The discharge opening
must not be blocked or reducedln size under any ctrcumstances. Excessive length, over 30 feet, or use of more than four
elbows can cause restriction and reduce the discharge capacity
of the valve.
No valve or other obstruction is to be placed between the
relief valve and the tank. Do not connect tubing directly to
discharge drain unlessa 6_air gap is provided. To prevent bodily injury, hazard to life, or property damage, the relief valve
must be allowed to discharge water in quantities should clrcumstances demand. If the discharge pipe is not connected to
a drain or other suitable means, the water fJow may cause
property damage.
The Discharge Pipe:
--Must not be smaller in size than the outlet pipe size of the
valve, or have any reducing couplings or other restrictions.
--Must not be plugged or blocked.
--Must be of material listed for hot water distribution.
--Must be installed so as to allow complete drainage of both
the temperature-pressure relief valve, and the discharge
pipe.
--Must terminate at an adequate drain.
--Must not have any valve between the relief valve and tank.

WARNING
WATER HEATERSEQUIPPED FOR ONE TYPE GAS ONLY: This
water heater is equipped for one type gas only. Check the model
rating plate near the gas control valve for the correct gas. DO
NOT USETHIS WATER HEATERWITH ANY GAS OTHER THAN
THE ONE SHOWN ON THE MODEL RATING PLATE.Failure t_
use the correct gas can cause problems which can result in
DEATH, SERIOUS BODILY INJURY, OR PROPERTYDAMAGE. It
loOUhave any questions or doubts consult your gas supplier or
cal utility.
WARNING
A fire can start if combustible materials suchas clothing, cleaning
materials, or flammable liquids are placed against or next to the
water heater.
WARNING
INSTALLATIONS IN AREAS WHERE FLAMMABLE LIQUIDS
(VAPORS)ARE LIKELY TO BE PRESENTOR STORED (GARAGES,
STORAGE, AND UTILITY AREAS,ETC): Flammable liquids (such
as gasoline, solvents,propane (LP) or butane, etc.), all of which
emit flammable vapors, may be improperly storedor used in such
areas. The gaswater heater pilot fight or main burner can i_nite
such vapors. The resulting flashback and fire can cause death or
seriousburnsto anyone in the area, as well as property damage.
If installation in such areas is your only option, then the
installation must be accomplished in a way that the pilot
flame and main burner flame are elevated from the floor at
least 18 inches. While this may reduce the changes of
flammable vapors from a floor spill being ignited, gasoline
and other flammable substances should never be stored or
used in the same room or area containing a gas water heater
or other open flame or spark producing appliance.
NOTE: Flammable vapors may be drawn by air currents from
other areas of the structure to the appliance.
WARNING
HOTTER WATERCAN SCALD:Water heatersare intendedto produce hot water. Water heated to a temperature which will satisfy
clothes washing, dish washing, and other sanitizing needs can
scaldand permanently injure you upon contact. Some people are
more likely to be permanently injured by hot water than Others.
These include the elderly, children, the infirm, or physically/mentally,
handicapl_ped.
If anyone,using
our
fits
Into one
of these groups
or If there hot.
is awater
local coa_e_in
or home
state law
requiring a certain temperature water at the hot water tap, then
you must take special precautions. In addition to usingthelowest
possibletemperature settin_ that satisfiesyour hot w-ater needs,
sometype of tempering device, such as a mixingvalve, should be
used at the hot water taps used by these people or at the water
heater. Mixing valves are available at plumbing supply or hardware stores.Follow manufacturers instructionsfor installation of
the valves.Before changingthe factory settingon the thermostat,
read the "Temperature Regulation"section in this manual.
WARNING
BEFORE LIGHTING [PROPANE (L.P.) GAS WATER HEATERS]:
Propane (L.P.)gas is heavier than air. Should there be a leak in the
system, the gas will settle near the ground. Basements, crawl
spaces,skirtedareas under mobile homes(even when ventilated),
closetsand areasbelow ground level will serve as pocketsfor the
accumulation of this gas. Beforeattempting to light or relight the
water heater's pilot or turnin_ on a nearby electrical light switch,
be absolutelysLJrethere is no-accumulatedgasin the area. Search
for odor of gas by sniffing at _round level in the vicinity of the
-/t
appliance. If odor is detected, follow stepsindicated at For Your
Safety"on the cover page of this manual then leave the premises.

WARNING
Thiswaterheater

must not be installed directly on carpeting.
Carpeting must be protected by a metal or wood panel heneat_h
the appliance extending beyond the full width anddepth of the
appliance by at least 3 inches (76.2mm) in any direction, or if the
appliance is installed in an alcove or closet, the entire floor must
be covered by the panel. Failureto heedthiswarning may resultin
a fire hazard.
WARNING
A gas water heater cannot operate properly without the correct
amount of air for combustion.Do not install in a confinedarea such
as a closet,unlessyou provide air as shown in the "Locating The
New Water Heater" section. Never obstructthe flow of ventilation
air. If you haveany doubtsor questionsat all, call your gascompany or SearsServiceCenter. Failureto provide the proper amount of
combustion air can result in a fire or explosion and can cause
DEATH, SERIOUSBODILY INJURY,OR PROPERTYDAMAGE.
WARNING
If this water heater will be used in beauty shops, barber shops,
cleaningestablishments,or self-service laundries with dry cleaning
equ]pmentrit is imperative that the water heater or water heaters
be installed so that combustionand ventilation air be taken from
outsidetheseareas. Referto the "LocatingThe New Water Heater"
section of this manual and also the latest edition of the National
Fuel Gas Code, ANSI Z223.1, also referred to as NFPA 54 for
specificsprovided concerningair required.
WARNING
VENT DAMPERS- Any vent damper, whether it is operated thermally or Otherwise must be removed if its use inhibits proper
_rafting of the water heater.
- , hermally Operated Vent Dampers: Gas-fired water heaters having thermal efficiency in excessof 80% may produce a relatlvelv
I
ow .....
tlue gas temperature. Such temperatures may not be high
enough to properly open thermally operated vent dampers. This
woulo causespillage of flue gasesandmay causecarbon monoxide poisoning.
Vent dampers must bear evidence of certification as complying
with the latest edition of American National Standard ANSI
Z21.68 (ANSI Z2t.66 & 67, respectively,cover electrlcal]y and
mechanically actuated vent dampers). Before installation of any
vent damper, consult your local SearsService Center or the _as
utility forfurther information.
WARNING
1. The appliance and its individual,shutoff valve must be disconnected from the gas supply p_pingsystemduring any pressure
testingof the gassystemat test pressuresin excessof Y_pound
per squareinch (3.SkPa).
2. The appliance must be isolatedfrom the gassupplypiping system by closing its individual manual shutoff valve (luring any
pressuretestingof the gassupply piping systemat testpressures
equal or lessthan '/2poundper squareihch (3.5kPa).
WARNING
Soot build-up indicatesa problem that requires correction before
further use.Turn "OFF' gasto water heater and leave "OFF" until
repairsare made, becausefailure to correct the causeof the sootmg can result in a fire or explosion causing DEATH, SERIOUS
BODILY INJURY,OR PROPERTYDAMAGE.
WARNING
The water heater with draft hood installedmust be properly vent_] to a chimne},which terminates outdoors. Never operate the
•vater Iteater unlessit is vented to the outdoorsand has adequate
air supply, to avoid risks of improper operation, explosion or
asphyxlatmn.

WARNING
Obstructed or deteriorated vent systemsmay present a serious
health risk or asphyxiation.
WARNING
Chemical vapor corrosion of the flue and vent system may
occur if air for combustion contains certain chemical vapors.
Spray can propellants, cleaning solvents, refrigerator and air
conditioner refrigerants, swimming pooJ chemicals, calcium
and sodium chloride, waxes, bleach, and process chemicals
are typical compoundswhich are potentially corrosive.
WARNING
Minimum clearancesbetween the water heater and combustible
construction are 1'* at the sidesand rear, 4" at the front, and 6'*
from the vent pipe. Clearance from the top of the jacket is 18"
on most models. Note that a lesser dlmension may be allowed on
some models. Refer to the label on the water Eeater attached
adjacent to the gascontrol valve for all clearances.
WARNING
HYDROGEN GAS: Hydrogen gas can be produced in a hot
water system that has not been used for a long period of time
(generally two weeks or more). Hydrogen gas is extremely
flammable and explosive. To prevent the possibility of injury
under these conditions, we recommend the hot water faucet
be opened for several minutes at the kitchen sink before any
electrical appliances which are connected to the hot water
systemare used (such as a dishwasher or washing machine). If
hydrogen gas is present, there will probably be an unusual
sound similar to air escaping through the pipe as the hot water
faucet is opened. There must be no smoking or open flame
near the faucet at the time it is open.
WARNING
INSULATING JACKETS: When installing an external water
heater insulation jacket on a gas water heater:
a. DO NOT cover the temperature-pressure relief valve.
b. DO NOT put insulation over any part of the top of the gas
water heater.
c. DO NOT put insulation over the gas control valve or gas
control valve/burner cover, or any accessareas to the burner.
d. DO NOT let insulation around the gas water heater to gel
within 8 inches of the floor {air must get to the burner).
e. DO NOT cover or remove operatin_ instructions, and safety related warning labels andmalenals affixed to the water
heater.
Failure to heed this will result in the possibility of a fire or
explosion.
WARNING
Do not usethis appliance if any part of it has been under water.
Immediately call a Sears ServiceTechnician to inspect the appliance and to replace the gascontrol or any part of the burner system which hasbeen under water.
CAUTION
WATER HEATERSEVENTUALLY LEAK:Installation of the water
heater must be accomplishedin sucha manner that if the tank or
any connections should leak, the flow of water will not cause
damage to the structure. When such locations cannot be avoided, a suitable drain pan should be installed under the water
heater. Drain pans are available at your local Searsstore. Such a
drain pan must be not greater than 1V2inches deep, havea minimum length and width of at least 2 inchesgreater than the water
heater dimensionsand must be piped to an adequate drain. The
pan must not restrict combustJ_on
air flow. Under no circumstances is the manufacturer or Sears to be held liable for any
water damage in connection with this water heater.

General Safety........................................................................................
........................................
2,3
Table of Contents...................................................................................
4

Introduction ..........................................................................
_..........................................................
s
Specifications .....................................................................................................
s
Preparing for the New Installation ...............................................................
Materials and Basic Tools Needed .....................................................
i....................
6
Materials Needed ..................................................................................................................................................
Basic Tools ............................................................................................................................................................

Removing

the Old Water

6
6

Heater .........................................................................
z

Locating the New Water Heater. ...............
:...........................................................
a,9
Facts to Congider About Location ..........................................................................................................................
Combustion Air and Ventilation for Appliances Located in Unconfined Spaces .....................................................
Combustion Air and Ventilation for Appliances Located in Confined Spaces .........................................................

8
9
9

Installing the New Water Heater .................................................................
10-t4
Water Piping ........................................................................................................................................................
Temperature-Pressure
Re[ief Valve .......................................................................................................................
Filling the Water Heater .......................................................................................................................................
Venting ................................................................................................................................................................
Gas Piping ...........................................................................................................................................................
_nstallation Checklist ...........................................................................................................................................

10
11
12
12
13
14

Lighting ..........................................................................................................
1s,16

Temperature Regulation ..................................................................................
17
For Your Information ........................................................................................
_8,_9
Start Up Conditions .............................................................................................................................................
Condensation ....................................................................................................................................................
Smoke/Odor ......................................................................................................................................................
Thermal Expansion ............................................................................................................................................
Strange Sounds..................................................................................................................................................
Operational Conditions ..................................................................................................................................
Smelly Water ................................................................................................................................................
"Air" in Hot Water Faucets.................................................................................................................................
High Temperature Shut Off System ....................................................................................................................
Not Enough or No Hot Water ............................................................................................................................
Water Is Too Hot ................................................................................................................................................

18
18
18
18
18
18,19
18,19
19
t9
19
19

Periodic Maintenance ......................................................................................
2o,21
Venting System Inspection ...................................................................................................................................
Burner Inspection ................................................................................................................................................
Burner Cleaning ..................................................................................................................................................
Housekeeping .....................................................................................................................................................
Temperature-Pressure Relief Valve Operation ......................................................................................................
Tank Sediment Cleaning ......................................................................................................................................
Draining ..............................................................................................................................................................
Drain Valve Washer Replacement .......................................................................................................................
Service ................................................................................................................................................................

20
20
20
20
21
21
21
21
21

Leakage Checkpoints ........................................................................................
22
"
__epanr
Parts .........................................................................................................
26,27
warranty .........................................................................
.................................................................
28
g,l

About Your Warranty .............................................................................
:.............................................................
Sears Installation Policy .......................................................................................................................................
Sears Installation Warranty ..................................................................................................................................

28
28
28

Thank You forpurchasing
aSears
waterheater.

WARNING
This gas-fired water heater is design certified by the
American
Gas Association
Laboratories
under
American National Standards for Gas Water Heaters.
The installation must conform with this manual, Local
Codes and with the latest edition of the National Fuel
Gas Code, ANSI Z223.1.
This publication is available from your local govern_
ment or public library,
gas company, or by writing
NEPA, Batterymarch Park, Quincy, MA 02269.

Properly
installed
and maintained,
it should give you
years of trouble free service. If you should decide that you
want the new water heater professionally
installed by
Sears contact the local Sears Service Center or any Sears
store. They will arrange for prompt, quality installation by
Sears authorized contractors.
Abbreviations Found In This Instruction
Manual
A.G.A. - American Gas Association
A.N.S.I. - American National Standards Institute
N.F.P.A. - National Fire Protection Association

DIMENSIONS IN INCHES
TANK
CAPACITY
IN GALLONS

TYPE
OF
GAS

153,338400

NATURAL

40,000

46.0

3" or 4"

I53.338450

NATURAL

40,000

46.0

153.338502

NATURAL

46.0

153.338550

NATURAL

40,000
40,000

153.338702

NATURAL

153.338750

NATURAL

MODEL
NUMBER

1. Read the "General Safety" section, pages 2 and 3 of
this manual first and then the entire manual carefully.
If you don't follow the safety rules, the water heater
will not operate properly. It could cause DEATH, SERIOUS BODILY INJURY AND/OR PROPERTY DAMAGE.
This manual contains instructions for the installation,
operation, and maintenance of the gas-fired water
heater. It also contains warnings through out the manual that you must read and be aware of. All warnings
and all instructions are essential to the proper operation of the water heater and your safety. Since we cannot put everything on the first few pages, READ THE
ENTIRE MANUAL
BEFORE ATTEMPTING
TO
INSTALL OR OPERATETHE WATER HEATER.
2. The installation must conform with the instructions in
this manual; gas company rules; and Local Codes, or
in the absence of Local Codes, with the latest edition
of the National Fuel Gas code, ANSI Z223.1, also
referred to as NFPA 54_ This publication is available
from your local government or public iibrary or gas
company or by writing NFPA, Batterymarch Park,
Quincy, MA 02269.

RECOVERY RATE MINIMUM
GALS. PER
VENT
HOUR
PIPE

B.T.U.
RATE

DIAMETER

HEIGHT TO
IACKET TOP

18"

60"

3" or 4"

18"

60"

3" or 4"

20"

59V/'

46.0

3" or 4"

20"

59%"

55,000

59.2

24"

60"

55,000

59.2

24"

60"

3. If after reading this manual you have any questions
do not understand any portion
the Sears Service Center.

of the instructions,

or
call

4_ Carefully plan the place where you are going to put the
water heater. Correct combustion, vent action, and vent
pipe installation are very important in preventing death
from possible carbon monoxide poisoning and fires.
Examine the location to ensure the water heater complies with the "Locating the New Water Heater" section in this manual,

5. For California

installation
this water heater must be
braced, anchored, or strapped to avoid falling or moving during an earthquake. See instructions for correct
installation
procedures.
Instructions
may be obtained
from your local dealer, wholesaler,
public utilities or
California
Office of the State Architect, 400 P Street,
Sacramento, CA 95814.

Materials

Needed
wmler
__mw_ef

To simplify the installation Sears has availabJe the installation parts shown below. You may or may not need all of
these materials, depending on your type of installation.

CoupEtn_s

WATER HEATER STAND 24"x24_x18 _'
FOR USE WITH WATER HEATERS INSTALLED
IN RESIDENTIAL
GARAGES HAVING
A DIAMETER 24" OR LESS AND A RATED CAPACITY
75 GALLONS OR LESS

J
COMPRESSION
COUPLINGS
FOR CONNECTING
TO
COPPER PLUMBING
WITHOUT

SWEAT SOLDERING

EXPANSION
CONDITIONS

FOR

AVAIL-

ABLE IN 2 GALLON AND
THERMAL
5 GALLON EXPANSION
CAPACITY

O
WATER HEATER
INSTALLATION
KIT WITH
FLEXIBLE CONNECTORS
FOR
3/4" GALVANIZED
OR
1/2_COPPER PLUMBING

TANKS

FLEXIBLE WATER
HEATER GAS CONNECTOR WITH
FITTINGS

THROUGH
LOCAL
SEARS SERVICE CENTERS

VENT ELBOW

DRAIN PANS
AVAILABLE IN 20 _ DIAMETER
FOR
WATER HEATERS HAVING
A DIAMETER
18"
OR LESS AND AVAILABLE IN 28" DIAMETER
FOR WATER HEATERS HAVING
A DIAMETER
26 _'OR LESS

VENT EXTENSION

Basic Tools
You may or may not need all of these tools, depending on
your type of installation.
your local Sears store.

These tools can be purchased

Pipe Wrenches (2) 14"
Screwdriver
Tin Snips
6 Foot Tape of Folding Rule
Garden Hose

ADDITIONAL
TOOLS NEEDED
WHEN SWEAT SOLDERING
Tubing Cutters or Hacksaw
Propane Torch
Soff Solder
Solder Flux
Emery_Cloth
Wire Brushes

Drill
Pipe dope or Teflon Tape

GARDEN

HOSE

6 FOOT

TAPE
HACKSAW

SLOT-HEAD

SCREWDRIVER

_
PHILLIPS SCREWDRIVER

PIPE
WRENCH
3/4 _ WIRE

BRUSH

_RUSH
ROLL OF TEFLON TAPE
(USE ONLY ON WATER
CONNECTIONS)
PIPE DOPE (SQUEEZE TUBE)
(USE FOR WATER AND GAS CONNECTIONS)

PROPANE

TORCH

TUBING

CUTTER

ROLL OF LEAD FREE
SOFT SOLDER

SOLDER
ROLL OF EMERY
CLOTH

FLUX

Turn

/tOF

FPZ

the gas supply to the water heater.

WARNING

ing all gas appliances is used, also shut
"OFF" the gas at each appliance. Leave
all
gasmain
appliances
"OFF"valve
untilservthe !
If the
gas lineshut
shutoff
water heater installation is completed.

Disconnect the vent pipe from the draft hood
where they connect to the water heater. In most
installations the vent pipe can be lifted off after
any screw or other attached devices are removed.
Dispose of the draft hood. The new water heater
has the draft hood which must be used for proper
operation.
Q

Turn "OFF" the water supply to the
water heater at the water shut off
valve or water meter. Some installations
require
that the water
be
turned off to the entire house.

®
®

Check again to
supply is "OFF"
Then disconnect
nection from the

make sure the gas
to the water heater,
the gas supply congas control valve.

Attach a hose to the water heater
drain valve and put the other end in
a floor drain or outdoors. Open the
water heater drain valve, Open a
nearby hot water faucet which will
relieve pressure in the water heater
and speed draining,

WARNING
The water passing out of the drain valve may be
extremely hot. To avoid being scalded, make
sure all connections are tight and that the water
flow is directed away from any person.

a. lf you have copper piping to the
water heater, the two copper water
pipes can be cut with a hacksaw
approximately
four inches away
from where they connect to the
water heater. This will avoid cutting
off the pipes too short. Additional
cuts can be made later if necessary.
sure relief valve
Disconnect
the temperature-presdrain fine. When
the water heater is drained, disconnect the hose from the drain valve.
Close the drain valve. The water
heater is now completely disconnected and ready to be removed.

b. If you have galvanized pipe to the
water heater, loosen the two galvanized pipes with a pipe wrench at
the union in each line. Also disconnect
the piping remaining
to
the water
heater.
These pieces
should be saved since they may be
needed
when reconnecting
the
new water heater. Disconnect
the
temperature-pressure
relief valve
drain line. When the water heater
is drained,
disconnect
the hose
from the drain valve. Close the
drain valve. The water heater is
now completely
disconnected
and
ready to be removed.

CAUTION
Mineral buildup or sediment may have accumulated
in the old water heater. This causes the water heater
to be much heavier than normal and this residue, if
spilled out, could cause staining.

WARNING

Facts to Consider About the
Location
You should carefully choose an indoor location for the
new water heater, because the placement is a very important consideration for the safety of the occupants in the
building and for the most economical use of the appliance. This water heater is not for use in mobile homes or
outdoor installation.

Propellants of aerosol sprays and volatile compounds,
(cleaners, chlorine based chemicals, refrigerants, etc.) in
addition to being highly flammable in many cases, will
also change to corrosive hydrochloric acid when exposed
to the combustion products of the water heater. The
results can be hazardous, and also cause product failure.
2. The location selection must provide adequate clearances
for servicing and proper operation of the water heater.
WARNING

Whether replacing an old water heater or putting the
water heater in a new location, the following critical
points must be observed.
1. The location selected should be indoors as close as
practical to the gas vent or chimney to which the
water heater vent is going to be connected, and as
centralized with the water piping system as possible.
The water heater, as all water heaters, will eventually
leak. Do not install without adequate drainage provisions where water flow will cause damage.
CAUTION
WATER HEATERS EVENTUALLY LEAK: Installation of the
water heater must be accomplished
in such a manner
that if the tank or any connecHons should leak, the flow
of water will not cause damage to the structure. When
such locations
cannot be avoided, a suitable drain pan
should be installed under the water heater. Drain pans
are available at your local Sears store. Such a drain pan
must be no greater than 1% inches deep, have a mmP
mum length and width of at least 2 inclies greater than
the water heater dimensions and must be piped to an
adequate drain. The pan must not restrict combustion air
flow. Under no circumstances is the manufacturer
or
Sears to be held liable for any water damage in connection with this water heater.

This water heater must not be installed directly on carpeting. Carpeting must he protected by a metal or wood panel
beneath the appliance extending be}_ondthe full width and
depth of the appliance by at least 3 inches (76.2mm) in any
direction, or if the appliance is installed in an alcove or
closet, the entire floor must be covered by the panel.
Failure to heed this warning may result in a fire hazard.

WARNING
Minimum clearances between the water heater and combustible construction are 1" at the sides and rear, 4" at the
front, and 6" from the vent pipe. Clearance from the top of
the jacket is 18" on most models. Note that a lesser dimension may be allowed on some models. Refer to the label on
the water heater attached adjacent to the gas control valve
for all clearances.
12" MAX,

6'' MIN.

VENTILATION
AIR
OPENINGS

l " MIN.
TOP
i

6" MI_-'.

DOOR

VIEW

OF CLOSET
WITHOUT DOOR
! 2" MAX,

i
" MIN.

TOP VIEW
OF CLOSET
WITH
DOOR

FRONT VIEW
OF DOOR

WARNING
INSTALLATIONS IN AREAS WHERE FLAMMABLE LIQUIDS
(VAPORS) ARE LIKELY TO BE PRESENT OR STORED
GARAGES, STORAGE AND UTILITY AREAS, ETC):
Flammable liquids (such as gasoline, solvents, propane (LP)
or butane, etc.) or other substances (such as adhesives,
etc.), all of which emit flammable vapors, may be improperly stored or used in such areas. The gas water heater pilot
light or main burner can ignite such vapors. The resulting
flashback and fire can cause death or serious burns to anyone in the area, as well as property damage.
If installation in such areas is your only option, then the
installation must be accomplished in a way that the pilot
flame and main burner flame are elevated from the floor at
least 18 inches. While this may reduce the changes of
flammable vapors from a floor spill being ignited, gasoline
and other flammable substances should never be stored or
used in the same room or area containing a gas water
heater or other open flame or spark producing appliance.
Also, the water heater must be located and/or protected so
it is not subject to physical damage by a moving vehicle.
NOTE: Flammable vapors maybe drawn by air currents
from other areas of the structure to the appliance.

[

....

Figure 1 ]

_._

13.

MI N

AIR DUCT

WARNING
A gas water heater cannot operate properly without the
correct amount of air for combustion. Do not install in a
confined area such as a closet, unless you provide air as
shown in Figures 1-5. Never obstruct the flow of ventilation air. If you have any doubts or questions at all, call
your gas company or Sears Service Center. Failure to provide the proper amount of combustion air can result ,'n a
fle or explosion and can cause DEATH, SERIOUS BODILY
INJURY, OR PROPERTY DAMAGE.

WARNING
If this water heater will be used in beauty shops, barber
shops, cleaning establishments or self-service laundries
with dry cleaning equipment, it is imperative that the
water heater or water heaters be installed so that combustion and ventilation air be taken from outside these areas.
Refer to the "Locating the New Water Heater" section of
this manual and also the latest edition of the National Fuel
Gas Code, ANSI Z223.1, also referred to as NFPA 54 for
specifics provided concerning air required.

_'ombustion Air and Ventilation
for Appliances Located in
Unconfined

Spaces

Unconfined Space is a space whose volume is not less than 50
cubic feet per 1,000 Btu per hour of the aggregate input rating
of all appliances installed in that space. Rooms communicating
directly with the space in which the appliances are installed,
through openings not furnished with doors, are considered a
part of the unconfined space
fn unconfined spaces in buildings, infiltration may be adequate
to provide air for combustion, ventilation and dilution of flue
gases. However, in buildings of tight construction (for example,
weather stripping, heavily insulated, caulked, vapor barrier,
etc.), additional air may need to be provided using the methods
described in Combustion Air and Ventilation for Appliances
Located in Confined Spaces.

1. When directly communicating with the outdoors, each
opening shall have a minimum free area of 1 square inch
per 4,000 BTU per hour of total input rating of all equipment in the enclosure. (See Figure 3.)
2. When communicating
with the outdoors through vertical
ducts, each opening sha[t have a minimum free area of 1
square inch per 4,000 BTU per hour of total input rating
of all equipment in the enclosure. (See Figure 4.)
Q_IIdNEY I:>FtGAS VENT

Combustion Air and Ventilation
for Appliances Located in
Confined Spaces
Confined Space is a space whose volume is less than 50 cubic
feet per 1,000 Btu per hour of the aggregate input rating of all
appliances installed in that space.
a, ALL AIR FROM INSIDE BUILDINGS:
(See Page 8 Figure 1, and Figure 2 below)
The confined space shall be provided with two permanent
openings communicating directly with an additional room(s)
of sufficient volume so that the combined volume of all
spaces meets the criteria for an unconfined space. The total
input of all gas utilization equipment installed in the combined space shall be considered in making this determination. Each opening shall have a minimum free area of one
square inch per 1,000 BTU per hour of the total input rating
of all gas utilization equipment in the confined space, but
not less than 100 square inches. One opening shal] commence within 12 inches of the top and one commencing
within 12 inches of the bottom of the enclosure.

Figure 4 ]
3. When communicating with the outdoors through horizontal ducts, each opening sh_.ll have a minimum free area of
1 square inch per 2,000 BTU per hour of total input rating
of all equipment in the enclosure. (SeeFigure 5.)

Figure 5 I

h-n
[

]

b. ALL AIR FROM OUTDOORS: (see Figures 3-5)
The confined space shall be provided with two permanent openings, one commencing within 12 inches of the
top and one commencing within 12 inches from the bottom of the enclosure. The openings shall communicate
directly, or by ducts, with the outdoors or spaces (crawl or
attic) that freely communicate with the outdoors.

4. When ducts are used, they shall be of the same cross-sectional area as the free area of the openings to which they
connect. The minimum short side dimension of rectangular
air ducts shall not be less than 3 inches. (See Figure 5.)
5. Louvers and Grilles: In calculating free area, consideration
shall be given to the blocking effect of louvers, grilles or
screens protecting openings. Screens used shall not be
smaller than '/4 inch mesh. If the free area through a design
of louver or grille is known, it should be used in calculating the size opening required to provide the free area specified. If the design and free area is not known, it may be
assumed that wood louvers will be 20-25 percent free area
and metal louvers and griIIes will have 60-75 percent free
area. Louvers and grilles shall be fixed in the open position
or interlocked with the equipment so that they are opened
automatically during equipment operation.
6. Special Conditions Created by Mechanical Exhausting or
Fireplaces: Operation of exhaust fans, ventilation systems,
clothes dryers or firepJaces may create conditions requiring
special attention
to avoid unsatisfactory
operation
of
installed gas uti]ization equipment.

Water Piping
WARNING

2. Look at the top cover of the water heater. The cold
water inlet is marked cold. Put two or three turns of
teflon tape around the threaded end of the threadedto-sweat coupling and around both ends of the _/4"
threaded heat trap nipple. Using flexib]e connectors,
connect the cold water pipe to the cold water inlet of
the water heater.

HOTTER WATER CAN SCALD: Water heaters are intended to
produce hot water. Water heated to a temperature which will
satisfy clothes washingt dish washing, and other sanitizing
needs can scald and permanently injure you upon contact.
Some _ople are more tikely to be permanently injured by hot
water than others. These include the elderly: children, the
infirm, or physlcally/mentaily handicapped. If anyone using
hot water in your home fits into one of t]_se groups or if there
IS a local code or state law requiring a certain temperature
water at the.hot water tap, then you must take special precautlons. In addition to using the lowest possibletemperature setting that satisfiesyour hot water needs, some type of tempering device, such as a mixing valve, should be used at the hot
water taps used by these people or at the water heater. Mixing
valves are available at p|umblng supply or hardware stores.
Follow manufacturers instruct ons for nstal ation of the
valves. Before changingthe factory setting on the thermostat,
read the "Temperature Regulation'! sectlon in this manual.

NOTE: This water heater is insulated to minimize heat
loss from the tank. Further reduction in heat loss can
be accomplished by insulating the hot water lines
from the water heater.
INSTALLATION
COMPLETED USING
SEARS INSTALLATION KIT

HOT OUTLET
TO HOUSE
-ql---

FLEXIBLE WATER
CONNECTORS

COLD INLET
WATER LINE

This water heater shall not be connected to any heating
systems or component(s) used with a non-potable water
heating appliance,

THREADEDTO
SWEATCOUPLING
THREADED

SWEATCOUPLING

If a water heater ts installed in a closed water supply system;
such as one having a back-flow preventer, check valve,
water meter with a check valve, etc.., in the cold water supply; means shall be provided to control thermal expansion.
Contact the local utility or local Sears Service Center on
how to controt this stuat on

NOTE: To protect against untimely corrosion of hot and
cold water f|ttings, ]t is strongly recommended that dielectric unions or couplings fie installed on this water
heater when connected to copper pipe.
TEMPERATUREPRESSURE
RELIEF VALVE

The illustration shows the attachment of the water piping
to the water heater. The water heater is equipped with 3/,
inch water connections.

DISCHARGE

PIPE

(Do not cap or

NOTE: If using copl_er tubing, solder tubing to an
adapter before attaching the adaptor to the cola water
inlet connection. Do not solder the cold water supply
llne directly to the cold water inlet. It will harm the dip
tube and damage the tank.

plug)

1. Look at the top cover of the water heater. The water
outlet is marked hot. Put two or three turns of teflon
tape around the threaded end of the threaded-to-sweat
coupling and around both ends of the 3/4"threaded heat
trap nipple with secondary anode. Using flexible connectors, connect the hot water pipe to the ]4ot water
outlet on the water heater.

//
FLOOR

DRAIN

6"AIR GAP

WARNING

"emperature-PressureRelief Valve

The temperature-pressure
relief valve must be manually
operated at least once a year. Caution should be taken to
ensure that (1) no one is in front of or around the outlet of
the temperature-pressure relief valve discharge line, and (2)
the water manually discharged will not cause any bodily
injury or property damage because the water may be
extremely hot.
If after manually operating the valve, it fails to completely
reset and continues to release water, immediately close the
cold water inlet to the water heater, follow the draining
instructions, and replace the temperature-pressure relie_
valve with a new one.

WARNING
At the time of manufacture this water beater was provided
with a combination temperature-pressure relief valve certified by a nationally recognlzedtesting
laboratory that
maintains periodic inspection ofproductl-on of listed equipment or materials, as meeting the requirements for Rell;ef
Valves and Automatic Gas Shutoff Devices for Hot Water
Supply Systems, and the latest edition of ANSI Z21.22 and
the code requirements of ASME. If replaced, the valve must
meet the requirements of local codes, but not less than a
combination temperature and pressure relief valve certified
as meeting the requirements
for Relief Valves and
Automatic Gas Shutoff Devices for Hot Water Supply
Systems, ANSI Z21.22 by a nationally recognized testing
laboratory that maintains periodic inspection of production
of listed equipment or materials.
The valve must be marked with a maximum set pressure
not to exceed the marked hydrostatic working pressure of
the water heater (150 Ibs./sq. in.) and a discharge capacity
not less than the water heater input rate as shown on the
model rating plate. (Electric heaters - watts divided by
1000 x 3415 equal BTU/Hr. rate.)
.
.
Your local iurisd_ctlona! authority, while mandating the use
of a temperature-pressure relief valve complying with ANSi
Z21.22 and ASME, may require a valve model different
from the one furnished wlth the water heater.
Compliance with such local requirements must be satisfied
y the installer or end user of the water heater with a local_, prescribed temperature-pressure relief valve installed in
the designated opening in the water heater in place of the
factory furnished valve.
For safe operation of the water heater, the relief valve must
not be removed from it's designated opening or plugged.
The temperature-pressure
relief valve must be installed
directly _'nto the f[ttlng of the water heater designated for
the relief valve. Position the valve downward and provide
tubing so that any. discharge will exit only within 6 inches
above, or at any distance below the structural floor. Be certain that no contact is made with any live electrical part.
The discharge opening must not be blocked or reduced in
size under any circumstances. Excessive length, over 30
feet, or use of more than four elbows can cause restriction
and reduce the discharge capacity of the valve.
No valve or other obstruction is to be placed between the
relief valve and the tank. Do not connect tubing directly to
discharge drain unless a 6 air gap is provided. To prevent
bodily m_niury,hazard to llfe, or property damage, the relief
valve must be allowed to discharge water in quantities
should circumstances demand. If the discharge pipe is not
connected to a drain or other suitable means, the water
flow may cause property damage.
The Discharge Pipe:
--Must not be smaller in size than the outlet pipe size of
the valve, or have any reducing couplings or other
restrictions.
--Must not be plugged or blocked.
--Must be of materl'al listed for hot water distribution.
--Must be installed so as to allow complete drainage of
both the temperature-pressure relief valve, and the discharge pipe.
--Must
--Must

HOT
-,fp-----

COLD

t
SHUT OFF
VALVE

TEMPERATUREPRESSURE
RELIEF VALVE

(Do not cap
or plug)

FLOOR DRAIN

]

RELIEF VALVE OPENING
AT THE TIME OF MANUFACTURE,THIS WATER HEATERWAS PROVIDED
WITH A COMBINATIONTEMPERATURE-PRESSURERELIEF VALVELISTED
AS COMPLYINGWITH THE STANDARDFOR RELIEF VALVES AND AUTOMATICGAS SHUTOFF DEVICESFOR HOTWATER SUPPLYSYSTEMS,ANSI
Z21.22. FOR SAFE OPERATION OF THE WATER HEATER, THE RELIEF
VALVE MUST NOT BE REMOVED FROM ITS DESIGNATED POINT OF
INSTALLATIONOR PLUGGED.
YOUR LOCALJURISDICTfONALAUTHORITy, WHILE MANDATINGTHE USE
OF A TEMPERATURE-PRESSURERELIEF VALVECOMPLYINGWiTH ANSI
Z21.22AND ASME, MAYREQUIRE A VALVEMODEL DIFFERENTFROMTHE
ONE FURNISHEDWITH THE WATERHEATER.
COMPLIANCE WITH SUCH LOCAL REQUIREMENTSMUST BE SATISFIED
BY THE INSTALLER OR END USER OF THE WATER HEATER WITH A
LOCALLY PRESCRIBED TEMPERATURE-PRESSURE RELIEF VALVE
INSTALLED_NTHE DESIGNATEDOPENINGtN THE WATERHEATER.
SEE MANUAL HEADING--°TEMPERATURE-PRESSURE RELIEF VALVES"
FOR INSTALLATIONAND MAINTENANCE OF RELIEF VALVE,DISCHARGE
LINEAND OTHER SAFETY PRECAUTIONS.

not
have any
valve
between
the relief valve and tank.
terminate
at an
adequate
drain.

1. Place the draft hood legs in the receiving holes on the_
top of the water heater. The legs will snap in the holL
to give a tight fit.
2. Place the vent pipe over the draft hood. With the vent
pipe in position, drill a small hole through both the
vent pipe and draft hood. Secure them together with a
sheet meta_ screw.

Filling the Water Heater
CAUTION
Never use this water heater unless it is completely filled
with water. To prevent damage to the tank, the tank must
be filled with water. Water must flow from the hot water
faucet before turning "ON" gas to the water heater.
To fill the water heater with water:
1. Close the water heater drain valve by turning the handle to the right (clockwise). The drain valve is on the
lower front of the water heater.
2. Open the cold water supply valve to the water heater.
NOTE: The cold water supply valve must be left open
when the water heater is m use.
3. To insure complete filling of the tank, allow air to exit
by opening the nearest hot water faucet. Allow water
to run until a constant flow is obtained. This will let air
out of the water heater and the piping.
4. Check al! new water piping for leaks. Repair as needed.

DRAFTHOOD

[VENT.[

DRAFT

[

L_ VENTTO OUTDOORS

H__

H|MNEY

WARNING
The water heater with draft hood installed must be connected to a chimney which terminates to the outdoors. Never
operate the water heater unless it is vented to the outdoors
and has adequate air supply to avoid risksof improper operation, explosion or asphyxiation.

Venting
WARNING
VENT DAMPERS - Any vent damper, whether it is ol_erated
thermally or otherwise must be removed if its use mhlbits
proper drafting of the water heater.
Thermally Operated Vent Dampers: Gas-fired water heaters
having thermal efficiency in excess of 80% may l)roduce a
relatively low flue gas temperature. Such tempe'ratures may
not be high enough to properly open thermally operated
vent dampers. This would cause spillage of flue gases and
may cause carbon monoxide poisoning.
Vent dampers must bear evidence of-certification as complying with the latest edition of the American National
Standard ANSI Z21.68 (ANSI Z21.66 & 67, respectively,
cover electrically and mechanically actuated vent dampers).
Before installation of any vent damper, consult the local
Sears Service Center or gas utility for further information.

WARNING

The vent pipe from the water heater must be no less than the|
diameter of the draft hood outlet on the water heater, and must
slope upward to the chimney at leastY4inch per linear foot.

All vent gases must be completely vented to the outdoor_
of the structure (dwelling). Install only the draft hood pr_
vided with the new water heater and no other draft hood.
Vent pipes must be secured at each joint
screws.

......

with sheet metal

VENT PIPE INSTALLATION

TO insure proper venting of this gas-fired water heater, the
correct vent pipe diameter must be utilized. Any additions or
deletions of other gasappliances on a common vent with this
water heater may adversely affect the operation of the water
heater. Consult the local Sears Service (_enter or gas utility if
any such changesare planned.

There must be a minimum of 6" clearance between single wall
vent pipe and any combustible material. Fill and seal any clearance between single wall vent pipe and combustible material
with mortar mix, cement, or other noncombustible substance.
For other than single wail, follow vent pipe manufacturer's clearance specifications. To insure a tight fit of the vent pipe in a brick
chimney, seal around the vent pipe with mortar mix cement.

For proper venting in certain installations, a larger diameter
vent pipe may be necessary. Due to great variances in
installations, unforeseeable by the manufacturer of the
water heater, you must consult your gas company to aid
you in determining the proper venting for your water heater
from the vent tables in the latest edition of the National Fuel
Gas Code ANSI Z223.1, also referred to as NFPA 54.
Check the venting system for signs of obstruction or deterioration and replace if needed.
The combustion and ventilation air flow must not be
obstructed.

WARNING

Failure to have required clearances between vent piping
and combustible material will result in a fire hazard.

I
[

WARNING
j dangerous
Be sure vent
pipe
is properly
connected
to prevent
esca e of
flue
gases'which
could
cause deadly
asphyxia_on.

'" WARNING

Chemical vapor corrosion of the flue and vent system maLv
occur if air for combustion contains certain chemi_:alvapors."
Spray can propellants, cleaning solvents, refrigerator and air,
conditioner refrigerants, swimming pool chemicals, calcium I
and sodium chloride, waxes, bleacli and process chemicals I

WARNING
Obstructed or deteriorated vent systems may present
serious health risk or asphyxiation.
12

are typical compoundswhich are potentially corrosive.

[

pipi.g
WARNING

WARNING

Make sure the gas suppliedis the same type listed on the
model ratingplate.Theinlet gaspressuremustnot exceed14
incheswater column [1/5poundper squareinch (3.5kPa)].
The minimum inlet gaspressurelisted on the model rating
plate is for the purposeof input adjustment.

Use pipe joint compound or teflon tape marked as being |
resistantto the action of petroleum[Propane (L.P.)]gases.

WARNING

SEDIMENT TRAP
A sediment trap shall be installed as close to the inlet of
the water heater as practical at the time of water heater
installation. The sediment trap shall be either a tee fitting
with a capped nipple in the bottom outlet or other device
recognized as an effective sediment trap. If a tee fitting is
used, it shall be installed in conformance with one of the
methods of installation shown below.

if the gascontrolvalveissubjectedto pressuresexceedingY2/
pound per squareinch (3.SkPa),the damageto the gas control valvecouldresultin a fire or explosionfrom leak]nggas. ]
WARNING

Connecting the gas piping to the gas control valve of the water
heatercan be accomplishedby either of the two methodsshown.

also turn "OFF"thegasat eachappliance.Leaveall gasappliI ancesshutoff
If the main gasline
shutoffservingall
gasappliances
is used,I
untilthe
waterheater installation
is Complete.

GAS PIPING WITH

_i_

A gas line of sufficient size must be run to the water
heater. Consult the latest edition of National Fuel Gas
Code ANSI Z223.1, also referred to as NFPA54 and the
gas company concerning pipe size.
There must be:
-A readily accessible manual shut off valve in the gas supply line serving the water heater, and
-A drip leg (sediment trap) ahead of the gas control valve
to help prevent dirt and foreign materials from entering
the gas control valve.
-A flexible gas connector or a ground joint union between
the shutoffvalve and control valve to permit servicing of
the unit.

GAS SUPPLY

SHUTOFF ll_.-_
VALVE wr_

FLEXIBLEGAS CONNECTOR
LABELED AS COMPLYING
WITH

GROUND

PIPING

MANUAl.

UNION

FLEXIBLE CONNECTOR

JOINT

ANSI.STANDARDS
LOOP

(Optional)
GAS
CONTROL
VALVE
6J_

Be sure to check al] the gas piping for leaks before lighting
the water heater. Use a soapy water solution, not a match
or open flame. Rinse off soapy solution and wipe dry.
Standard Models are for installation up to 3,300 feet
above sea level.
High Altitude Models are for installation from 3,300 to
5,500 feet above sea level.
If a standard model is installed above 3,300 feet or a high
altitude model is installed above 5,500 feet, the input rating must be reduced at the rate of 4 percent for each
1,000 feet above sea level. Contact your local Sears
Service Center or gas utility for further information.

GAS PIPING WITH ALL BLACK IRON PIPE
TO GAS CONTROL
GAS SUPPLY

PIPING

MANUAL

SHUTOFF _[L_
VALVE

-_
GROUND

BLACK/PIPE

JOINT_:_

UNION

WARNING
--_,,

The appliance and its gas connection must be leak tested before placing the appliance in operation.

_1_

WARNING

._
r_
_.__

_:_ D IRPLEG _

GAS
CONTROL
VALVE

CAP

WARNING

The appliance and its individualshutoffvalvemust be disconnectedfrom the gassupplypipingsystemduringan)' pressure
testingof that systemat test pressuresin excessof Y_pound
per squareinch(3.SkPa).
The appliancemustbe isolatedfrom the gassupplypiping system I)y closingits individualmanualshutoffValveduring any
pressuretestingof the gassuppl)'pipingsystemat test pressuresequalto or lessthan% poundper squareinch(3.5kPa).

Contaminants in the gaslinesmay causeimproperoperation
of the gascontrolvalvethat may resultin fire or explosion.
Beforeattachingthe gasline be surethat all gaspipe]s clean
on the inside.To trap any dirt or foreignmaterial in the gas
supply line, a drip leg (sometimescaged a sedimenttrap)
mustbe incorporated in the piping. The drip leg must be
readily accessible. Install in accordance with the "Gas
Piping" section.Refer to the latest edition of the National
FuelGas Code,ANSI Z223.1, alsoreferredto as NFPA54.
13

IIIIH'IHI"I'I'IIII'lllll

I I

Installation

Checklist

BEFORE LIGHTING

THE PILOT:

1. Check the gas lines for leaks.
a. Use a soapy water solution. DO NOT test for gas
leaks using a match or open flame.
b. Brush the soapy water solution on all gas pipes,
joints and fittings.
c. Check for bubbling soap. This means you have a
leak. Turn "OFF" gas and make the necessary
repairs.
d. Recheck for leaks.
e. Rinse off soapy solution and wipe dry.
2. Is the new temperature-pressure relief valve properly
installed and piped to an adequate drain? See
"Temperature-Pressure Relief Valve" section.
3. Are the cold and hot water lines connected to the
water heater correctly? See "Water Piping" instructions in the "Installing the New Water Heater" section.
4. Is the water heater completely filled with water? See
"Filling
the Water Heater" instructions
in the
"Installing the New Water Heater" section.
5. Will a water leak damage anything? See the "Locating
the New Water Heater" section.

6. Is there proper clearance between the water heater
and anything that might catch fire? See the "Locating
the New water Heater" section.
7. Do you have adequate ventilation so that the water
heater will operate properly? See "Combustion Air
and Ventilation"
in the "Locating the New Water
Heater" section.
8. Is the draft hood vent piping properly secured? See
"Venting" instructions in the "lnsta]ling the New
Water Heater" section.
9.

Is there proper clearance between the vent pipe and
anything that might catch on fire? See "Venting"
instructions in the "Installing the New Water Heater"
section.
10. Is the vent pipe properly sloped and does the vent
terminate outdoors? See "Venting" instructions in the
"Installing the New Water Heater" section.
11. Do you need to call your gas company to check the
gas pipe and its hookup?

VENT PIPE TO
OUTDOORS
OR CHIMNEY

I
UNION

SHUTOFF VALVE

• COLD

DRAFT
HOOD

RELIEFVALVE

MODEL
GAS SUPPLY

DISCHARGE PiPE
Lpor plug)

DRIP
(SEDIMENT

TRAP)

DRAIN VALVE
under cover)
PIPE CAP

6 INCH AIR GAP

•

FLOORDRAIN
14

RATING PLATE

WARNING
BEFORE LIGHTING [PROPANE (L.P.) GAS WATER
HEATERS]: Propane (L.P.) gas is heavier than air.
Should there be a leak in the system,the gaswill settle
near theground. Basements, crawl spaces, skirted
areas under mobile homes (even when ventilated),
closets and areas below ground level will serve as
pockets for the accumulation of this gas. Before
attempting to light or relight the water beater's pilot or
turning on a nearby electrical light switch, be absolutely sure there is no accumulated gas in the area. Search
for odor of gas by sniffing at ground level in the vicinity of the appliance. If odor is detected, follow the steps
indicated at "For Your Safety" on the cover page of
this manual, then leave the premises.

Figure 6 ]

Lighting and operating instructions are located on front of
the water heater, above or to one side of the gas control
valve.

WARNING
AN ODORANT IS ADDED TO THE GAS USED
BY THIS WATER HEATER.
FOR YOUR SAFETY
IF YOU SMELLGAS:
1. Do not try to light any ap.pliance.
2. Do not touch any, electNcal switch; do not use any
phone in your_budding.
3. Immediately call your gassupplier from a neighbor's
phone. Follow the gassupplier's instructions.
4. If you cannot reach your gas supplier, call the fire
department.

I Figure 7 I

WARNING
DO NOT force the gas control knob. Use only your
hand to push it down to light the pilot, or to turn it to
"ON", "OFF" or "PILOT". Never use a tool such as a
lever, wrench or pliers. Do not hit or damage the knob.
A damaged knob may result in an explosion and serious injury. If you have problem turning the knob, call
the gas supplier immediately.

Figure 8 ]

CHECK FOR LEAKS
INNER

Be sure to check all your gas pipes for leaks before lighting your water heater. Use a soapy water solution, not a
match or open f_ame. Check the factory gas fittings after
pilot is lit and gas control knob is still in "PILOT" position.
Then, check the fittings when the main burner is turned
"ON". Use a soapy water solution for this, too.

OUTER

Figure 9 ]

DOOR

FOR YOUR
I

SAFETY

READ

BEFORE

LIGHTING

If you do not follow these instructions exactly, a fire or explosion
WARNING
I
may result causing property damage, personal injury or loss of life.

A. This appliancehas a pilot whichmust be lightedby
hand.Whenlightingthepilot,followtheseinstructions
exactly.
B. BEFORELIGHTINGsmellall aroundtheappliancearea
for gas. Be sure to smell next to the floor because
somegasis heavierthanairand willsettleon thefloor.
WHATTODOIF YOUSMELLGAS
: Do nottryto lightanyappliance.
Do not touch any electricswitch; do not use any
phonehi yourbuilding.
• Immediatelycall yourgas supplierfrom a neighbor's
phone.Followthegassuppfier'sinstructions.

LIGHTING

iNSTRUCTIONS

1.STOP!Readthesafetyinformation
aboveonthis label.
2. Removeouterdoor.
3. Set the thermostatto lowest settingby turning the
watertemperature
dialclockwise,(f_-'_) to itslowest
temperaturesetting (witharrowon dial)as shown,DO

NOT FORCE.
4. Turngascontrolknobclockwise_
to "OFF position.Knob cannotbe turned from "PILOT" to "OFF"
unlessknobis depressedslightly.DO NOT FORCE.
(Figure6, page15)
5. Wait five (5) minutesto clear out any gas. If you then
smell gas,STOP!Follow"B" in the safetyinformation
above on this label. If you don't smell gas, go to the
nextstep.
6. Remove(or open)inner door locatedbelowthe gas
controlunit.(F,gure9, page15)
7. Findpilot-followmetaltubefromgas control.The pilot
is locatedon theright handsideofthe burner.
PILOT BURNER

• If you cannotreachyourgas supplier,call the fire
department.
C. Useonlyyourhandto push[nor turnthegas control
knob.Neverusetools,if the knobwill not pushin or
turnby hand,don'ttryto repairit, calla qualifiedservicetechnician.Forceor attemptedrepairmay result
in a fireor explosion.
D. Do not usethis applianceif any part hasbeenunder
water.Immediatelycall a qualifiedservicetechnician
to inspecttheapplianceandto replaceany pertof the
controlsystemand any gas control whichhas been
underwater.

THERMOCOUPLE

6.Ifyou don'tsmellgas,turnknobongascontrolcounter
clockwise_
to "PILOT"pesition.(Figure
7, paga15).

9. Push in control knob all the way and hold down
Immediatelylightthe pilot with a match.Continueto
hold controlknob in for aboutone (1) minuteafter
thepilot is lit. Releaseknoband it wilt popback up.
Pilotshouldremainlit. if it goes out, repeatsteps4
throughg.
• if knobdoes not popup whenreleased,stopand
immediatelycall your servicetechnicianor gas
supplier.
, If the pilot will not stay lit after several tries,
depressand turnthe gascontrolknobclockwise
_)')
to "OFF"and callyourservicetechnWolan
or gassupplier.(Figure6, page15)
10. Replace(or close) innerdoor.Replaceouterdoor if
door doesnot covergas controlon/offknobor temperatureadjustmentknob.(Figure9, page15)
11. At armslengthaway,turngascontrotknobcounter-

clockwise _O
to the full "ON" position.
WARNING Do not use gas control knob to reg.
ulate gas flow, (Figure8, page15)
12. At arms length away,set the thermostatto desired
setting.The mark( T ) HOTindicativeof approximate
120°Fis preferredstarting point. Some local laws
may requirea lowerstartingpoint.If hotterwateris
desired,see instruction manualand "warning" below.
13.Replacetheouterdoorif notreplacedinstep10.

Hotterwaterincreasesthe risk of scald injury.WARNING
Beforechangingtemperaturesettingsee instructionmanual. j

TO TURN

OFF

GAS

TO APPLIANCE
2.Turngascontrolknobclockwise_'J
to "OFF"position. Knobcannotbe turnedfrom "PILOT" to "OFF"
unlessknobis depressedslightly.DO NOT FORCE,
(Figure6, page15)
3. Replaceouterdoor(if removed).

1.Set the thermostatto lowestsetting by turningthe
watertemperaturedialclockwise(f"_,) to its lowest
temperaturesetting{witharrowon dial)as shown.DO

NOT FORCE.

Due to the nature of the typical gas water heater, the
water temperature in certain situations may vary up to
30°F higher or lower at the point of use such as, bathtubs,
showers, sink, etc.

Turn the water temperature dial clockwise (_'_)
to
decrease the temperature, or counterclockwise (_-"_)
to increase the temperature.

This means that when the temperature adjustment dial is
set at the mark approximating 120 F, the actual water
temperature at any hot water tap could be as high as
150°F or as low as 90°F.
Any water heater's intended purpose is to heat water. Hot
water is needed for cleaning (bodies, dishes, clothing).
Hot water will present a scald hazard. Depending on the
time element, and the people involved (norma/adults,
children, toddlers, elderly, infirm, etc.) scalding may
occur at different temperatures.

WARNING
HOTTER WATER CAN SCALD: Water heaters are intended to
produce hot water. Water heated to a temperature which
will satisfy clothes washing, dish washin[[, and other sanitizing needs can scald and permanently injure you upon contact. Some people are more likely tobe permanently injured
by hot water than others. These include the elderly, _:hildren,
the infirm, or physically/mentally
handicapped. If anyone
using hot water in your home fits into one of |hese _[roups or
if there is a local code or state law requiring a certain "temperature water at the hot water tap, then you must take special precautions. In addition to using the lowest possibletemperature setting that satisfies your hot water needs, some
type of tempering device, such as a mixing valve, should be
used at the hot water taps used b_. these people or at the
water heater. Mixing valves are ava,lable at plumbin[_supply
or hardware stores. Follow manufacturers instruct|ons for
installation of the valves. Before changing the factory setting
on the thermostat, read the "Temperature Regulation" section in this manual.

WARNING

V HOT-Is a thermostat setting of approximately
120°F, which will supply hot water at the
most economical temperatures. The temperature adjustment knob can be turned lower
than "HOT" if desired.
A-Is a thermostat
130°F.

setting

of approximately

B-Is a thermostat
setting of approximately
140°F. This is the lowest setting for supply of
hot water to dishwashers.

C-Is a thermostat
150°F.

setting of approximately

VERY HOT-Is a thermostat setting of 160°F. It is recommended that the dial be set lower whenever
possible.

Never allow small children to use a hot water tap, or to i
draw their own bath water. Never leave a child or handicapped person unattended in a bathtub or shower

NOTE: Residential gas-fired water heaters will not supply
sanitizing hot water for dishwashers.

WARNING

The thermostat of this water heater has been factory set at
its lowest position, to reduce the risk of scald injury. ]t is
adjustable and must be reset to the desired temperature
setting. The mark (V) HOT indicative of approximately
120°F is the preferred starting point. Some states have a
requirement for a lower setting. If you need hotter water,
follow directions for temperature adjustment, but beware
of the warnings in this section.

shut off, turn "OFF _' the manual gas control valve to
Should
overheating
occur or the gas supply fail to I
the
appliance.

Start Up Conditions
CONDENSATION
Whenever the water heater is filled with cold water, a certain amount of condensation
will form while the burner is
on. A water heater may appear to be leaking when in fact
the water is condensation.
This usually happens when:
a. When a new water heater is filled with cold water for
the first time.
b. When gas burns and water vapor is produced
in
water heaters, particularly
high efficiency
models
where flue temperatures are lower.
c. When you use large amounts of hot water in a short
time and the refill water is very cold.

The water within the water heater tank expands as it is
heated and increases the pressure of the water system. If
the reJieving point of the water heater's temperature-pressure relief valve is reached, the valve will relieve the
excess pressure. The temperature-pressure
relief valve is
not intended for the constant rellef of thermal expansion.
This is an unacceptable condition and must be corrected.
It is recommended that any devices installed which could
create a closed system have a by-pass and/or the system
have an expansion tank to relieve the pressure built by
thermal expansion
in the water system. Expansion tanks
are available for ordering through the Sears Service Center.
Contact the local water supplier and/or the Sears Service
Center for assistance in controlling these situations.

Moisture from the products of combustion
condense on
the cooler tank surfaces and form drops of water which
may fall onto the burner or other hot surfaces to produce
a "sizzling" or "frying" noise.
Excessive condensation
can cause pilot outage due to
water running down the flue tube onto the main burner
and putting out the pilot.

STRANGE

Possible noises due to expansion and contraction of some
metal parts during periods of heat-up and cool-down do
not represent harmful or dangerous conditions,

Because of the suddenness and amount of water, condensation water may be diagnosed as a "tank leak". After the
water in the tank warms up (about I-2 hours), the condition should disappear.

Condensation causes sizzling and popping with the burner area during heating and cooling periods and should be
considered normal, See "Condensation" section.

Do not assume the water heater is leaking until there has
been enough time for the water in the tank to warm up.
An undersized
water heater will cause more condensation. The water heater must be sized properly to meet the
family's demands for hot water including
dishwashers,
washing machines and shower heads.

Operational Conditions
SMELLY WATER

Excessive condensation
may be noticed during the winter
and early spring months when incoming water temperatures are at their lowest.

[n each water heater there is installed at least one anode
rod (see parts section) for corrosion protection of the tank.
Certain water conditions will cause a reaction between
this rod and the water. The most common complaint associated with the anode rod is one of a "rotten egg smell".
This odor is derived from hydrogen sulfide gas dissolved
in the water. The smell is the result of four factors which
must all be present for the odor to develop:
a. a concentration of sulfate in the supply water.
b. little or no dissolved oxygen in the water.
c. a sulfate reducing bacteria within the water heater.
(This harmless bacteria is non-toxic to humans.)
d. an excess of active hydrogen in the tank. This is
caused by the corrosion protective action of the
anode.

Good venting is essential for a gas fired water heater to
operate properly
as well as to carry away products
of
combustion and water vapor.

SMOKE/ODOR
It is not uncommon to experience a small amount of
smoke and odor during the initial start-up. This is due to
burning off of oil from metal parts, and will disappear in a
short while.
THERMAL

SOUNDS

EXPANSION

Water supply systems may, because of high line pressure,
frequent cut-offs, the effects of water hammer and others,
have installed devices such as pressure reducing valves,
check valves, back flow preventers, etc_.to control these
types of problems. When these devices are not equipped
with an internal
by-pass, and no other measures are
taken, the devices cause the water system to be closed. As
water is heated,
it expands
(thermal
expansion)
and
closed systems do not allow for the expansion of heated
water.

Smelly water may be eliminated or reduced in some
water heater models by replacing the anode(s) with one of
less active material, and then chlorinating
the water
heater tank and al! hot water lines. Contact the local Sears
Service Center for further information concerning an
Anode Replacement Kit #9001453 and this Chlorination
Treatment.

NOT

If the smellywaterpersists
afterthe anodereplacement
andchlorination
treatment,
wecanonlysuggest
thatcontinuouschlorination
andfilteringconditioning
equipment
beconsidered
to eliminate
thewaterproblem.
Do not remove the anode leaving the tank unprotected.
By doing so, all warranty on the water heater tank is
voided.

"AIR" IN HOT

WATER

HYDROGEN GAS: Hydrogen gas can be produced in a
hot water systemthat has not been used for a long period of time (generallytwo weeks or more). Hydrogen _as
Js extreme!y flammable and explosive. To prevent t_e
possibility of injury under these conditions, we recommend the hot water faucet be opened for several minutes at the kitchen sink before any electrical appliances
which are connected to the hot water system are used
(such as a dishwasheror washing machine). If hydrogen
gas is present, there will probably be an unusual sound
similar to air escapingthrough the pipe as the hot water
faucet is opened. There must be no smoking or open
flame near the faucet at the time it isopen.

HIGH

TEMPERATURE

SHUT

WATER

2. Check the pilot flame. It may have gone out. All models have an opening behind the outer door for viewing
the pilot.
If the pilot is not lit, follow the "Lighting" instructions
in this manual or located above the gas control valve
on the water heater to relight the pilot. If the water
was extremely hot and is now cold, the high limit safety temperature shut off may have put out the burner
and pilot. If the high temperature shut off activates, the
gas control valve must be replaced. Contact the Sears
Service Center.

4. The gas control
position.

WARNING

OR NO HOT

1. Check the manual gas shut off va]ve to be sure it is
open,

FAUCETS

ENOUGH

knob must be turned to the "ON"

5. The temperature adjustment dial may be set too low.
See the "Temperature Regulation" section.
6. The gas company can check the gas input to see if it is
correct. An undeffired water heater will not heat water
as quickly.
7. Look for leaking or open hot water faucets. Make sure
all are closed.
8. The cold water inlet temperature may be colder during
the widter months. It will take longer to heat the water
and seem like less hot water.

9. If you cannot find what is wrong, call the Sears Service
Center.

OFF SYSTEM

WATER

This water heater is equipped with an automatic gas shut
off system. The high temperature shut off is built into the
gt_s control valve. This system shuts off the gas supply to
e water heater burners when high water temperatures
are present. It is non-resettable. If the high temperature
shut off activates, the gas control valve must be replaced.
If this were to occur, turn "OFF" the entire gas supply to
the water heater. Contact the Sears Service Center.

IS TOO

HOT

1. The temperature adjustment dial may be set too high.
See the "Temperature Adjustment"
section.
NOTE: A period of time is necessary after an adjustment has been made for the water temperature
to
reach the new temperature setting.

2. If lower temperature settings will not lower the water
temperature, call the Sears Service Center.

WARNING
Should overheating occur or the gas supply fail to
shut off, turn "OFF7' the manual gas control valve to
the appliance.

Venting System Inspection
At least once a year a visual inspection should be made of
the venting system. You should look for:
1. Obstructions which could cause improper venting. The
combustion and ventilation
air flow must not be
obstructed.
2. Damage or deterioration which could cause improper
venting or leakage of combustion products.
3. Rusted flakes around top of water heater.
WARNING

WARNING
I

Soot build-up indicates a problem that requires correction before further use. Turn "OFF" gas to water
heater and leave "OFF"
until repairs are made,
because failure to correct the cause of the sooting can
result in a fire causing DEATH, SERIOUS BODILY
INJURY, OR PROPERTY DAMAGE.

vent escape of dangerous
flue gasses which could
Be sure
the ventpiping
cause
deadly
asphyxiation.is properly connected to pre- [

WARNING
Obstructions and deteriorated vent systems may pre- /
sent serious health risk or asphyxiation.

Burner Cleaning

WARNING

In the event your burner needs cleaning, use the following
instructions:

Chemical vapor corrosion of the flue and vent system
may occur if air for combustion contains certain chemica/vapors.
Spray can propellants,
cleaning solvents,
refrigerator and air conditioner refrigerants, swimming
pool_chemicals, calcium and sodium chloride, waxes,
bleach and process chemicals are typical compounds
which are potentially corrosive.

If inspection of the burner shows that c_eaning is required,;
turn the gas control knob clockwise ( f
"_) to the OFF
position, depressing slightly.
NOTE: The knob cannot be turned from "PILOT" to
"OFF" unlessknob is depressedslightly. DO NOT FORCE.
Loose deposits on or around the burner can be removed
by carefully using the hose of a vacuum cleaner inserted
through the access door of the water heater. If the burner
needs to be removed for additional cleaning, call the Sears
Service Center to remove and clean the burner and correct
the problem that required the burner to be cleaned.

WARNING
If after inspection of the vent system you found sooting
or deterioration,
something is wrong; a Sears Service
Technician must be called in, the problem corrected,
and the flue and venting cleaned or replaced before
resuming operation on the water heater.

Housekeeping
Vacuum around base of water
lint on a regular basis.

Burner Inspection

heater for dust, dirt,

and

WARNING
WARNING

Do not use this appliance if any part of it has been
under water.
Immediately
calla
Sears Service
Technician to inspect the appliance and to replace the
gas control or any part of the burner system which has
been under water.

INSTALLED IN SUITABLE AREA: To insure sufficient
ventilation and combustion air supply, proper clearances from the water heater must lab maintained.
See
"Locating
the
New
Water
Heater"
section.
Combustible materials such as clothing, cleaning materials, or flammable liquids,
etc. must not be placed
against or adjacent to the water heater which can
cause a fire.

At least once a year a visual inspection should be made of
the main burner and pilot burner. The drawing is for your
reference.
You should check for sooting which is not normal and
will impair proper combustion.
2O

Temperature-Pressure

Relief

Draining

Valve Operation

The water heater should be drained if being shut down
during freezing temperatures. Also periodic draining and
cleaning of sediment from the tank may be necessary.

The temperature-pressure relief valve must be manually
operated at least once a year.

1. Turn the gas control knob to the "OFF" position.
2. CLOSE the cold water inlet valve to the water heater.
3. OPEN a nearby hot water faucet and leave open to
allow for draining.
4. Connect a hose to the drain valve and terminate to an
adequate drain.
5. OPEN the water heater drain valve to allow for tank
draining.
NOTE: if the water heater is going to be shut down
and drained for an extended period, the drain valve
should be left open with hose connected allowing
water to terminate to an adequate drain.
6. Close the drain valve.
7. Follow instructions in the "Filling The Water Heater"
section.
8. Follow the lighting instructions in the "Lighting" section
to restart the water heater.

TEMPERATURE-PRESSURE
RELIEF VALVE

DISCHARGE

PIPE

WARNING
When checking the temperature-pressure relief valve
operation, make sure that (1) no one is in front of or
around the outlet of the temperature-pressure relief
valve dischargeline, and (2) that the water manually discharged will not cause any property damage becausethe
water may he extremely hot.
If after manually operating the valve, it fails to completely reset and continues to release water, immediately
close the cold water inlet to the water heater, follow the
draining instructions,and replace the temperature-pressure relief valve with a new one.

Drain Valve Washer
Replacement
NOTE: For replacement, use a '7/32"
x '¥_" x 1/8"thick washer
available at your nearest hardware store. For ordering
replacement washers,refer to the "Repair Parts" section.
1. Turn "OFF" gas supply to water heater.
2. Follow/_Draining" instructions.
3. Turning counter clockwise, remove the hex cap below
the screw handle.
4. Remove the washer and put the new one in place.
5. Screw the handle and cap assembly back into the drain
valve and retighten using a wrench. DO NOT OVER
TIGHTEN.
6. Follow instructioi_sin the "Filling The Water Heater"
section.
7. Check for leaks.
8. Follow the lighting instructions in the "Lighting" section to restart the water heater.

Failure to install and maintain a new properly listed temperature-pressure relief valve will release the manufacturer from any claim which might result from excessive temperature or pressure.

WARNING
if the temperature-pressure relief valve on the appliance
weeps or discharges periodically, this may be due to
thermal expansion. Your water heater may have a check
valve installed in the water line or a water meter with a
check valve. Consult the SearsService Center for further
information. Do not plug the temperature-pressure
relief valve.

WASHER

Tank (Sediment) Cleaning
Sediment build-up on the tank bottom may create varying
amounts of noise, and if left in the tank will cause premature tank failure. In some water areas, you may not be
able to drain all sediment deposits by simply draining the
tank. In these cases Mag Erad (part no. 3515) can be used
to help remove the sediment deposits. This may be
ordered from the Sears Service Center. For ordering, refer
to the "Repair Parts" section.

Service
If a condition persists or you are uncertain about the
operation of the water heater, let a qualified person check
it out. Call the Sears Service Center.
21

Usethisguideto checka "Leaking"waterheater.Many
suspected"Leakers"arenot leakingtanks.Oftenthe
source
ofthewatercanbefoundandcorrected.

CAUTION
Read this manual first. Then before checking the water
heater make sure the gas supply has been turned "OFF",
and never turn the gas "ON" before the tank is completely full of water.
CAUTION
Never use this water heater unless it is completely filled
with water. To prevent damage to the tank, the tank must
be filled with water. Water must flow from the hot water
faucet before turning "ON" gasto the water heater.

If you are not thoroughly
familiar
with gas codes your
water heater, and safety practices,
contact
the Sears
Service Center to check the water heater.

Water at the draft hood is water vapor which has
condensed out of the combustion products. This is
caused by a problem in the vent. Contact the Sears
Service Center.

*Condensation
may be seen on pipes in humid
weather or pipe connections may be leaking.

*The primary

Small amounts of water from temperature-pressure
relief valve may be due to thermal expansion or high
water pressure m your area.

* The temperature-pressure relief valve may be leaking at the tank fitting.

anode rod fitting may be leaking.

Water from a drain valve may be due to the valve
opened slightly.

*The drain valve may be leaking at the tank fitting.

Combustion products contain water vapor which can
condense on the cooler surfaces of the tank. Droplets
form and drip into the fire or run on the floor. This is
common at the time of startup after installation and
when incoming water is cold.

Water in the water heater bottom or on the floor may
be from condensation, loose connections, or the
reJief valve. DO NOT replace the water heater until
a full inspection of all possible water sources is made
and necessary corrective steps taken.
Leakage from other appliances, water lines, or
ground seepage should also be checked.

* To check whei'e threaded portion enters tank, insert Q-Tip between jacket opening and fitting. If cotton is wet, follow "Draining"
instructions in the "Periodic Maintenance"
section and then remove fitting. Put pipe dope or teflon tape on the threads and
replace. Then folrow "Filling the Water Heater" instructions in the "installing the New Water Heater" section.

POWER MISER_ 10 GAS WATER HEATERS
MODEL

NUMBERS:

153.338400
153.338450
153.338502
153.338550
153.338702
153.338750

40
40
50
50
75
75

Gal. High Altitude
Gal.
Gal. High Altitude
Gal.
Gal. High Altitude
Gal

20
18

POWER MISER _ 10 GAS WATER HEATERS
MODEL

NUMBERS:

153.338400
153.338450
153.338502
153.338550
153.338702
153.338750

40
40
50
50
75
75

Gal. High Altitude
Gal.
GaL High Altitude
Gal.
Gal. High Altitude
Gal

MODEL

KEY
NO.
I
2
3
4
5

7
8
9
10
1I
12
13
14
15
16
17
18
I9
20
2t
22
23
#
#

153_338400

PARTDESCRIPTION
Temperature-pressure Relief Valve
Primary Anode Rod
Cold Inlet Nipple (Heat Trap)
Drain Valve
Drain Valve Washer
('7/3_"
x '¥_" x %"thick)**
Thermocouple Clip
Pilot
Thermocouple*
Pilot Tub!ng w/Fittings
Burner Orifice
(Drill Size)
Manifold
Burner
Manifold Cover
inner Door
Gas Control Valve
Temperature Adjustment Knob
Dip Tube Spacer/Washer
Dip Tube
Flue Baffle
Draft Hood
Secondary Anode Rod and
Hot Outlet Nipple (I---Jeat
Trap)
Model Rating Platef
Restrictor Ring
Mag-Erad
Manual

153.338450

153.338502

NUMBERS
153.338550

J153.338702

15K338750

PARTNUMBERS
9000071
9000734
9000948
9000254

9000071
9000734
9000948
9000254

9001584
F145-0085
9000284
42-9231
9000278
0230141
#36(HA)
9001626
9000288
9001209
9000281
F145-0842
F145-0697
0530087
9001698
9000944
9000273

9001584
F145-0085
9000284
42-9231
9000278
0230120
#33
9001626
9000288
9001209
9000281
F145-0842
F145-0697
0530087
9001698
9000944
9OO0273

9001584
F145-0085
9000284
42-9231
9000278
0230141
#36(HA)
9001665
9000288
9001209
9000281
F145-0842
F145-0697

9001584
F145-0085
9000284
42-9231
9000278
0230120
#33
9001665
9000288
9001209
900'0281
F145-0842
F145_0697

0530087
9001699
9000945
9000273

9001584
F145-0085
9000284
42-9231
9000278
0230160
#31 (HA)
9001710
9000288
9001209
9000281
F145-0842
F145-0697
0530087
9001698
9001452
9000274

9001584
F145-0085
9000284
42-9231
9000278
0230144
#29
9001710
9000288
9001209
9000281
F145-0842
F!45-0697
0530087
9001698
9001452
9000274

9001792
0270118
9001208

9001792
9001792
0270118
0270118
9001208
9001208
3515
0291349

9001792
0270118
9001208

* These parts are also available at most Sears retail stores.
** Also available at most hardware stores.
4-Replaced only on return of damaged pJate.
# Not Illustrated

If the parts you need are not stocked locally, your order
will be electronically transmitted to a Sears Repair Parts
Distribution Center for handling.
The model number of your Gas Water Heater will be
found on the model rating plate located above the gas
control valve.

Now that you have purchased your Gas Water Heater,
should a need ever exist for repair parts or service, simply
contact any SearsService Center. Be sure to provide all pertinent facts when you call or visit.

WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE
FOLLOWING INFORMATION:
MODEL NUMBER
NAME OF ITEM
PART NUMBER
PART DESCRIPTION

All parts listed may be ordered from any Sears Service
Center and Most Searsstores.

THIS IS A REPAIR PARTS LIST, NOT A PACKING
27

LIST.

About

ON INSTALLATIONS NOT MADE BY SEARS AUTHO J
RIZED CONTRACTORS:
1. Your Searswarranty applies to the product only.
2. Searsdoes not warrant the installation.
3. A charge will be made on service calls due to poor or
incomplete installation. These include:
a. Adjusting thermostat.
b. Lighting pilot.
c. Leaks in pipes or fittings.

Your Warranty

Some warranties say that you must drain the tank once a
month. Your tank will last longer if you do this. Your Sears
warranty is good whether you drain the tank often or not.
We include a drain valve because:
.. Many
plumbing
codes
valve.
Your water
heater
will require
continuea drain
to heat
efficiently, if a
small amount of water is drained each month. THE
PRICE OF YOUR WATER HEATER DOES NOT
INCLUDE A FREE CHECKUP SERVICE CALL. ON
WATER HEATER INSTALLATIONS ARRANGED BY
SEARS,Sears warrants the installation.

This manual is in non-technical language. It may help
you avoid the cost of a needless service call. Many service calls really aren't needed. Such as when:
I. The gas is turned "OFF".
2. The pilot is out.
3. A gas or water leak is due to loose pipe or connections.

FULL ONE YEARWARRANTY ON WATERHEATER
For one year from the date of purchase, when your Sears Kenmore water heater is installed and operated in
accordance with the instructions in this manual, Searswill:
1. Repair defects in material or workmanship in this water heater, free of charge.
2. Furnish and install a new current model water heater of equal capacity and quality, free of charge, if a leak
occurs in the tank.
LIMITEDWARRANTY ON TANKSTHAT LEAK
After one year and through 10 years from the date of purchase, if a leak occurs in the tank, Sears will furnish a
new current model water heater of equal capacity and quality. You will be charged for installation.
LIMITED WARRANTY ON PARTS
After one year and through 5 years from the date of purchase, when your Sears Kenmore water heater is installed
and operated in accordance with the information in this manual, if a part fails due to a failure in materials or
workmanship, Searswill furnish a replacement part free of charge. You wilt be charged for labor.
If the water heater is subjected to commercial,
institutional,
industrial or other non-residential
use, the above
warranty coverage for tanks that leak is effective for 2 years from the date of purchase and the above parts warranty is effective for I year from the date of purchase.

To obtain warranty service, SIMPLY CONTACT THE NEAREST SEARS STORE OR SEARSSERVICECENTER IN
THE UNITED STATES. "This warranty applies only while this product is in use in the United States."
This warranty gives you specific legal rights and you may also have other rights which vary from state to state.
"SEARS,ROEBUCKAND CO., Dept. 817, Hoffman Estates,IL 60179"

Sears Installation

Policy

All installation tabor arranged by Sears shall be performed
in a neat, workmanlike manner in accordance with generally accepted trade practices. Further, all installations shall
comply with all local laws, codes regulations and ordinances. The customer shall also be protected, during
installation, by insurance relating to property damage,
Worker's Compensation and Public Liability.

Warranty

In addition to any warranty extended to you on the Sears
merchandise involved, which warranty becomes effective
the date the merchandise is installed should the workmanship of any Sears arranged installation prove faulty
within one year, Sears will, upon notice from you, cause
such faults to be corrected at no additional cost to you.

If you want this water heater professionally installed by Sears contact your Sears Salesperson. He will arrange for prompt,
quality installation by Sears authorized contractors ....
(8-94)

0291349-00
28

Sears, Roebuck and Co., Hoffman Estates,IL 60179 U.S.A.

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Kenmore 153338400 User Manual GAS WATER HEATER Manuals And Guides L0801513

KENMORE Water heater, Gas Manual L0801513 KENMORE Water heater, Gas Owner's Manual, KENMORE Water heater, Gas installation guides

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