Kenmore 153338400 User Manual GAS WATER HEATER Manuals And Guides L0801513

KENMORE Water heater, Gas Manual L0801513 KENMORE Water heater, Gas Owner's Manual, KENMORE Water heater, Gas installation guides

User Manual: Kenmore 153338400 153338400 KENMORE GAS WATER HEATER - Manuals and Guides View the owners manual for your KENMORE GAS WATER HEATER #153338400. Home:Plumbing Parts:Kenmore Parts:Kenmore GAS WATER HEATER Manual

Open the PDF directly: View PDF .
Page Count: 28

_A/R8

Gas Water Heater

Owners Manual

FOR POTABLE WATER HEATING ONLY

NOT SUITABLE FOR SPACE HEATING

NOT FOR USE IN

MOBILE HOMES

MODEL NUMBERS:

153.338400 40 Gal. High Altitude

153.338450 40 Gal.

153.338502 50 Gal. High Altitude

153.338550 50 Gal.

t 53.338702 75 Ga]. High Altitude

t 53.338750 75 Ga]

•installation •Operation • Repair Parts

ty AN ODORANT IS ADDED TO THE GAS

For Your Safe USEDBYTH_SWATERHEATER

WARNING: If the information in these

instructions are not followed exactly, a

fire or explosion may result, causing prop-

erty damage, personal injury or dea_li.

-Do not store or use gasoline or other

flammable vapors and liquids in the

vicinity of this or any other appliance.

-WHAT TO DO IF YOU SMELL GAS

-Do not try to light any appliance.

.Do not touch any electrical switch; do

not use any phone in your building.

•Immediately call your gas supplier

from a neighbor's phone. Follow the

gas supplier's instructions.

-i'f you can not reach your gas supplier,

call the fire department.

-Installation and service must be per-

formed by a qualified installer, service

agency or the gas supplier.

WARNING

Improper installation, adjustment, alter-

ation, service or maintenance can cause

DEATH, SERIOUS BODILY INJURY, OR

PROPERTY DAMAGE. Refer to this man-

ual for assistance or consult the local

Sears Service Center or gas utility for

!further information.

WARNING

Flammable vapors may be drawn by air

currents from other areas of the sTruc-

ture to this appliance.

WARNING

READ THE GENERAL SAFETY SECTION

BEGINNING ON INSIDE COVER AND

THEN THIS ENTIRE MANUAL BEFORE

INSTALLING OR OPERATING THIS

WATER HEATER.

Save this Manual for Future Reference.

WARNING

Improper installation, adjustment, alteration, service or mainte-

nance can cause DEATH, SERIOUS BODILY INJURY, OR

PROPERTY DAMAGE. Refer to this manual for assistance or

consult your local Sears Service Center for further information.

WARNING

At the time of manufacture this water heater was provided with

acombination temperature-pressure relief valve c:ertifled by a

nationally recognized testing laboratory that maintains periodic

inspection of production of listed equipment or materials, as

meeting the requirements for Relief Valves and Automatic Gas

ShutoffDevices for Hot Water Supply Systems, and the latest

edition of ANSI Z21.22 and the cove requirements of ASME. If

replaced, the valve must meet the requirements of local codes,

but not Jessthan a combination temperature and pressure reJief

valve certified as meeting the requirements for Relief Valves

and Automatic Gas Shutoff Devices for Hot Water Supply

Systems,ANSI Z21.22 by a nationaJly recognized testing labo-

ratory that maintains _eriodic inspection of production of listed

equipment or materials.

T_e valve must be marked with a maximum set pressure not to

exceed the marked hydrostatic working pressure of the water

heater (150 Ibs./sq. in.) and a discharge capacity not less than

the water heater input rate as shown on the model ratin_

plate. (Electric heaters -watts divided by 1000 x 3415 equal

BTU/Hr. rate.)

Your local jurisdictional authority, while mandating the use of a

temperature-pressure relief valve complying with ANSI Z21.22

and ASME, may require a valve model different from the one

furnished with the water heater.

Compliance with such local requirements must be satisfied by

the installer or end user of the water heater with a locally pre-

scribed temperature-pressure reJiefvalve installed in the desig-

nated opening in the water heater in place of the factory fur-

nishedvalve.

For safeoperation of the water heater, the relief valve must not

be removed from it's designatedopening or pJugged.

The temperature-pressure reJief valve must be i_n_stalleddirectly

into the fitting of the water heater designated for the relief

valve. Position the valve downward and provide tubing so that

any discharge will exit only within 6 inches above, or at any

distance below the structural floor. Be certain that no contact

is made with any live eJectrica]part. The discharge opening

must not be blocked or reducedln size under any ctrcum-

stances.Excessive length, over 30 feet, or use of more than four

elbows can cause restriction and reduce the discharge capacity

of the valve.

No valve or other obstruction is to be placed between the

relief valve and the tank. Do not connect tubing directly to

dischargedrain unlessa6_air gap is provided. To prevent bod-

ily injury, hazard to life, or property damage, the relief valve

must be allowed to discharge water in quantities should clr-

cumstances demand. If the discharge pipe is not connected to

adrain or other suitable means, the water fJow may cause

property damage.

The Discharge Pipe:

--Must not be smaller in size than the outlet pipe size of the

valve, or have any reducing couplingsor other restrictions.

--Must not be plugged or blocked.

--Must be of material listed for hot water distribution.

--Must be installed so as to allow complete drainage of both

the temperature-pressure relief valve, and the discharge

pipe.

--Must terminate at an adequate drain.

--Must not have any valve between the relief valve and tank.

WARNING

WATER HEATERSEQUIPPED FOR ONE TYPE GAS ONLY: This

water heater is equipped for one type gas only. Check the model

rating plate near the gas control valve for the correct gas. DO

NOT USETHIS WATER HEATERWITH ANY GAS OTHER THAN

THE ONE SHOWN ON THE MODEL RATING PLATE.Failure t_

use the correct gas can cause problems which can result in

DEATH, SERIOUS BODILY INJURY, OR PROPERTYDAMAGE. It

loOUhave any questions or doubts consult your gas supplier or

cal utility.

WARNING

Afire can start if combustiblematerialssuchas clothing, cleaning

materials, or flammable liquids are placed againstor next to the

water heater.

WARNING

INSTALLATIONS IN AREAS WHERE FLAMMABLE LIQUIDS

(VAPORS)ARE LIKELYTO BE PRESENTOR STORED (GARAGES,

STORAGE,AND UTILITY AREAS,ETC): Flammable liquids (such

as gasoline, solvents,propane (LP) or butane, etc.), all of which

emit flammable vapors, may be improperly storedor used in such

areas. The gaswater heater pilot fight or main burner can i_nite

such vapors. The resultingflashbackand fire can causedeath or

seriousburnsto anyone in the area, as well as property damage.

If installation in such areas is your only option, then the

installation must be accomplished in a way that the pilot

flame and main burner flame are elevated from the floor at

least 18 inches. While this may reduce the changes of

flammable vapors from a floor spill being ignited, gasoline

and other flammable substances should never be stored or

used in the same room or area containing a gas water heater

or other open flame or spark producing appliance.

NOTE: Flammable vapors may be drawn by air currents from

otherareasof the structure to the appliance.

WARNING

HOTTERWATERCAN SCALD:Water heatersare intendedto pro-

duce hot water. Water heatedto atemperature which will satisfy

clothes washing, dish washing, and other sanitizing needs can

scaldand permanently injure you upon contact. Some people are

more likely to be permanently injured by hot water than Others.

Theseinclude the elderly, children, the infirm, or physically/men-

tally, handicapl_ped.If anyone,using hot. water coa_e_inour home fits

Into one of these groups or If there is a local or state law

requiring a certain temperature water at the hot water tap, then

you musttake special precautions. In addition to usingthelowest

possibletemperature settin_ that satisfiesyour hot w-ater needs,

sometype of tempering device, such asa mixingvalve, should be

used at the hot water taps used by thesepeople or at the water

heater. Mixing valves are available at plumbing supply or hard-

ware stores.Follow manufacturers instructionsfor installation of

the valves.Before changingthe factory settingon the thermostat,

read the "Temperature Regulation"sectionin this manual.

WARNING

BEFORE LIGHTING [PROPANE (L.P.) GAS WATER HEATERS]:

Propane(L.P.)gas is heavierthan air. Shouldthere be aleak in the

system, the gaswill settle near the ground. Basements, crawl

spaces,skirtedareasunder mobile homes(even when ventilated),

closetsand areasbelow ground level will serveas pocketsfor the

accumulation of this gas.Beforeattempting to light or relight the

water heater's pilot or turnin_ on anearby electrical light switch,

be absolutelysLJrethere is no-accumulatedgasin the area. Search

for odor of gas by sniffing at _round level in the vicinity of the

-- /t

appliance.If odor is detected, follow stepsindicated at For Your

Safety"on the cover page of this manual then leavethe premises.

WARNING

Thiswaterheater must not be installed directly on carpeting.

Carpeting must be protected by a metal or wood panel heneat_h

the applianceextending beyond the full width anddepth of the

appliance by at least 3 inches (76.2mm) in any direction, or if the

appliance is installed in an alcove or closet, the entire floor must

be covered by the panel. Failureto heedthiswarning may resultin

a fire hazard.

WARNING

A gaswater heater cannot operate properly without the correct

amountof air for combustion.Do not install in a confinedarea such

as acloset,unlessyou provide air as shown in the "LocatingThe

New Water Heater" section. Never obstructthe flow of ventilation

air. If you haveany doubtsor questionsat all, call your gascompa-

ny or SearsServiceCenter. Failureto provide the proper amount of

combustion air can result in a fire or explosion and can cause

DEATH,SERIOUSBODILY INJURY,OR PROPERTYDAMAGE.

WARNING

If this water heater will be used in beauty shops,barber shops,

cleaningestablishments,or self-service laundries with dry cleaning

equ]pmentrit is imperativethat the water heater or water heaters

be installed so that combustionand ventilationair be taken from

outsidetheseareas. Referto the "LocatingThe New Water Heater"

sectionof this manual and also the latest edition of the National

Fuel Gas Code, ANSI Z223.1, also referred to as NFPA 54 for

specificsprovided concerningair required.

WARNING

VENT DAMPERS- Any vent damper, whether it is operatedther-

mally or Otherwise must be removed if its use inhibits proper

_rafting of the water heater. - -

, hermally Operated Vent Dampers:Gas-fired water heaters hav-

ing thermal efficiencyin excessof 80% may produce a relatlvelv

I.....

ow tlue gas temperature. Such temperatures may not be high

enoughto properly open thermally operated vent dampers. This

woulo causespillage of flue gasesandmay causecarbon monox-

ide poisoning.

Vent dampers must bear evidence of certification as complying

with the latest edition of American National Standard ANSI

Z21.68 (ANSI Z2t.66 & 67, respectively,cover electrlcal]y and

mechanically actuated vent dampers). Before installation of any

vent damper, consult your local SearsService Center or the _as

utility forfurther information.

WARNING

1. The appliance and its individual,shutoffvalve must be discon-

nectedfrom the gassupplyp_pingsystemduring any pressure

testingof the gassystemat test pressuresin excessof Y_pound

per squareinch (3.SkPa).

2. The appliancemustbe isolatedfrom the gassupplypiping sys-

tem by closingits individual manual shutoff valve (luring any

pressuretestingof the gassupplypipingsystemat testpressures

equalor lessthan '/2poundper squareihch (3.5kPa).

WARNING

Soot build-up indicatesa problem that requires correction before

further use.Turn "OFF' gasto water heater and leave "OFF" until

repairsare made, becausefailure to correctthe causeof the soot-

mg can result in a fire or explosion causing DEATH, SERIOUS

BODILY INJURY,OR PROPERTYDAMAGE.

WARNING

The water heater with draft hood installedmustbe properlyvent-

_] to a chimne},which terminates outdoors. Never operate the

•vater Iteater unlessit is vented to the outdoorsand has adequate

air supply, to avoid risks of improper operation, explosion or

asphyxlatmn.

WARNING

Obstructed or deteriorated vent systemsmay present a serious

health risk or asphyxiation.

WARNING

Chemical vapor corrosion of the flue and vent system may

occur if air for combustion contains certain chemical vapors.

Spray can propellants, cleaning solvents, refrigerator and air

conditioner refrigerants, swimming pooJ chemicals, calcium

and sodium chloride, waxes, bleach, and process chemicals

are typical compoundswhich are potentially corrosive.

WARNING

Minimum clearancesbetween the water heater and combustible

construction are 1'* at the sidesand rear, 4" at the front, and 6'*

from the vent pipe. Clearance from the top of the jacket is 18"

on most models. Note that a lesser dlmension may be allowed on

some models. Refer to the label on the water Eeater attached

adjacent to the gascontrol valve for all clearances.

WARNING

HYDROGEN GAS: Hydrogen gas can be produced in a hot

water system that has not been used for a long period of time

(generally two weeks or more). Hydrogen gas is extremely

flammable and explosive. To prevent the possibility of injury

under these conditions, we recommend the hot water faucet

be opened for several minutes at the kitchen sink before any

electrical appliances which are connected to the hot water

systemare used (such as a dishwasher or washing machine). If

hydrogen gas is present, there will probably be an unusual

soundsimilar to air escaping through the pipe asthe hot water

faucet is opened. There must be no smoking or open flame

near the faucet at the time it is open.

WARNING

INSULATING JACKETS: When installing an external water

heater insulation jacket on a gas water heater:

a. DO NOT cover the temperature-pressure relief valve.

b. DO NOT put insulation over any part of the top of the gas

water heater.

c. DO NOT put insulation over the gas control valve or gas

control valve/burner cover, or any accessareas to the burner.

d. DO NOT let insulation around the gas water heater to gel

within 8 inches of the floor {air must get to the burner).

e. DO NOT cover or remove operatin_ instructions, and safe-

ty related warning labels andmalenals affixed to the water

heater.

Failure to heed this will result in the possibility of a fire or

explosion.

WARNING

Do not usethis appliance if any part of it hasbeen under water.

Immediately call aSearsServiceTechnician to inspectthe appli-

ance and to replace the gascontrol or any part of the burner sys-

tem which hasbeen under water.

CAUTION

WATER HEATERSEVENTUALLY LEAK:Installation of the water

heater mustbe accomplishedin sucha manner that if the tank or

any connections should leak, the flow of water will not cause

damage to the structure. When such locations cannot be avoid-

ed, a suitable drain pan should be installed under the water

heater. Drain pans are available at your local Searsstore. Such a

drain pan must be not greater than 1V2inches deep, havea mini-

mum length and width of at least 2 inchesgreater than the water

heater dimensionsand must be piped to an adequate drain. The

pan must not restrict combustJ_onair flow. Under no circum-

stancesis the manufacturer or Searsto be held liable for any

water damage in connection with this water heater.

General Safety..................................................................................................................................2,3

Table of Contents............................................................................................................................4

Introduction .........................................................................._..................................................................s

Specifications ........................................................................................................................................s

Preparing for the New Installation .........................................................................

Materials and Basic Tools Needed .....................................................i....................6

Materials Needed .................................................................................................................................................. 6

Basic Tools ............................................................................................................................................................ 6

Removing the Old Water Heater ..............................................................................z

Locating the New Water Heater. ...............:.............................................................a,9

Facts to Congider About Location .......................................................................................................................... 8

Combustion Air and Ventilation for Appliances Located in Unconfined Spaces ..................................................... 9

Combustion Air and Ventilation for Appliances Located in Confined Spaces ......................................................... 9

Installing the New Water Heater ......................................................................10-t4

Water Piping ........................................................................................................................................................ 10

Temperature-Pressure Re[ief Valve ....................................................................................................................... 11

Filling the Water Heater ....................................................................................................................................... 12

Venting ................................................................................................................................................................ 12

Gas Piping ........................................................................................................................................................... 13

_nstallation Checklist ........................................................................................................................................... 14

Lighting ...................................................................................................................................................1s,16

Temperature Regulation ......................................................................................................17

For Your Information .........................................................................................................._8,_9

Start Up Conditions ............................................................................................................................................. 18

Condensation .................................................................................................................................................... 18

Smoke/Odor ...................................................................................................................................................... 18

Thermal Expansion ............................................................................................................................................ 18

Strange Sounds.................................................................................................................................................. 18

Operational Conditions .................................................................................................................................. 18,19

Smelly Water ................................................................................................................................................ 18,19

"Air" in Hot Water Faucets................................................................................................................................. 19

High Temperature Shut Off System.................................................................................................................... t 9

Not Enough or No Hot Water ............................................................................................................................ 19

Water Is Too Hot................................................................................................................................................ 19

Periodic Maintenance ........................................................................................................2o,21

Venting System Inspection ................................................................................................................................... 20

Burner Inspection ................................................................................................................................................ 20

Burner Cleaning .................................................................................................................................................. 20

Housekeeping ..................................................................................................................................................... 20

Temperature-Pressure Relief Valve Operation ...................................................................................................... 21

Tank Sediment Cleaning ...................................................................................................................................... 21

Draining .............................................................................................................................................................. 21

Drain Valve Washer Replacement ....................................................................................................................... 21

Service ................................................................................................................................................................ 21

Leakage Checkpoints ................................................................................................................22

" __epanrParts ......................................................................................................................................26,27

g,l l_

warranty ...................................................................................................................................................28

About Your Warranty ............................................................................. :............................................................. 28

Sears Installation Policy ....................................................................................................................................... 28

Sears Installation Warranty .................................................................................................................................. 28

Thank You forpurchasingaSearswaterheater.

Properly installed and maintained, it should give you

years of trouble free service. If you should decide that you

want the new water heater professionally installed by

Sears contact the local Sears Service Center or any Sears

store. They will arrange for prompt, quality installation by

Sears authorized contractors.

Abbreviations Found In This Instruction Manual

A.G.A. - American Gas Association

A.N.S.I. - American National Standards Institute

N.F.P.A. - National Fire Protection Association

WARNING

This gas-fired water heater is design certified by the

American Gas Association Laboratories under

American National Standards for Gas Water Heaters.

The installation must conform with this manual, Local

Codes and with the latest edition of the National Fuel

Gas Code, ANSI Z223.1.

This publication is available from your local govern_

ment or public library, gas company, or by writing

NEPA, Batterymarch Park, Quincy, MA 02269.

MODEL

NUMBER

153,338400

I53.338450

153.338502

153.338550

153.338702

153.338750

TANK

CAPACITY

IN GALLONS

TYPE

GAS

NATURAL

B.T.U.

RATE

40,000

55,000

RECOVERY RATE

GALS. PER

HOUR

46.0

59.2

MINIMUM

VENT

PIPE

3" or 4"

DIMENSIONS IN INCHES

HEIGHT TO

DIAMETER IACKET TOP

18" 60"

20" 59V/'

20" 59%"

24" 60"

1. Read the "General Safety" section, pages 2 and 3 of 3.

this manual first and then the entire manual carefully.

If you don't follow the safety rules, the water heater

will not operate properly. It could cause DEATH, SERI-

OUS BODILY INJURY AND/OR PROPERTY DAMAGE. 4_

This manual contains instructions for the installation,

operation, and maintenance of the gas-fired water

heater. It also contains warnings through out the man-

ual that you must read and be aware of. All warnings

and all instructions are essential to the proper opera-

tion of the water heater and your safety. Since we can-

not put everything on the first few pages, READ THE

ENTIRE MANUAL BEFORE ATTEMPTING TO 5.

INSTALL OR OPERATETHE WATER HEATER.

2. The installation must conform with the instructions in

this manual; gas company rules; and Local Codes, or

in the absence of Local Codes, with the latest edition

of the National Fuel Gas code, ANSI Z223.1, also

referred to as NFPA 54_ This publication is available

from your local government or public iibrary or gas

company or by writing NFPA, Batterymarch Park,

Quincy, MA 02269.

If after reading this manual you have any questions or

do not understand any portion of the instructions, call

the Sears Service Center.

Carefully plan the place where you are going to put the

water heater. Correct combustion, vent action, and vent

pipe installation are very important in preventing death

from possible carbon monoxide poisoning and fires.

Examine the location to ensure the water heater com-

plies with the "Locating the New Water Heater" sec-

tion in this manual,

For California installation this water heater must be

braced, anchored, or strapped to avoid falling or mov-

ing during an earthquake. See instructions for correct

installation procedures. Instructions may be obtained

from your local dealer, wholesaler, public utilities or

California Office of the State Architect, 400 P Street,

Sacramento, CA 95814.

Materials Needed

To simplify the installation Sears has availabJe the installa-

tion parts shown below. You may or may not need all of

these materials, depending on your type of installation.

CoupEtn_s

COMPRESSION COUPLINGS

FOR CONNECTING TO

COPPER PLUMBING WITH-

WATER HEATER

INSTALLATION KIT WITH

FLEXIBLE CONNECTORS FOR

3/4" GALVANIZED OR

1/2_COPPER PLUMBING

OUT SWEAT SOLDERING EXPANSION TANKS FOR

OTHERMAL EXPANSION

CONDITIONS AVAIL-

ABLE IN 2 GALLON AND

5 GALLON CAPACITY

THROUGH LOCAL

VENT ELBOW SEARS SERVICE CENTERS

VENT EXTENSION

wmler

__mw_ef

FLEXIBLE WATER

HEATER GAS CON-

NECTOR WITH

FITTINGS

Basic Tools

You may or may not need all of these tools, depending on

your type of installation. These tools can be purchased at

your local Sears store.

Pipe Wrenches (2) 14"

Screwdriver

Tin Snips

6 Foot Tape of Folding Rule

Garden Hose

Drill

Pipe dope or Teflon Tape

GARDEN HOSE 6 FOOT TAPE

SLOT-HEAD SCREWDRIVER PIPE

_WRENCH

PHILLIPS SCREWDRIVER

ROLL OF TEFLON TAPE

(USE ONLY ON WATER

CONNECTIONS)

PIPE DOPE (SQUEEZE TUBE)

(USE FOR WATER AND GAS CONNECTIONS)

DRAIN PANS

AVAILABLE IN 20 _DIAMETER FOR

WATER HEATERS HAVING A DIAMETER 18"

OR LESS AND AVAILABLE IN 28" DIAMETER

FOR WATER HEATERS HAVING A DIAMETER

26 _'OR LESS

HACKSAW

3/4 _WIRE BRUSH

_RUSH

ROLL OF LEAD FREE

SOFT SOLDER

ROLL OF EMERY

CLOTH

PROPANE TORCH

SOLDER FLUX TUBING CUTTER

WATER HEATER STAND 24"x24_x18 _'

FOR USE WITH WATER HEATERS INSTALLED

IN RESIDENTIAL GARAGES HAVING A DIAM-

ETER 24" OR LESS AND A RATED CAPACITY

75 GALLONS OR LESS

ADDITIONAL TOOLS NEEDED

WHEN SWEAT SOLDERING

Tubing Cutters or Hacksaw

Propane Torch

Soff Solder

Solder Flux

Emery_Cloth

Wire Brushes

Turn gas supply to the water heater.

/tOF FPZ the

'WARNING

If the main gas line shutoff valve serv- !

ing all gas appliances is used, also shut I

"OFF" the gas at each appliance. Leave

all gas appliances shut "OFF" until the

water heater installation is completed.

Turn "OFF" the water supply to the

water heater at the water shut off

valve or water meter. Some installa-

tions require that the water be

turned off to the entire house.

®Check again to make sure the gas

supply is "OFF" to the water heater,

Then disconnect the gas supply con-

nection from the gas control valve.

Attach a to water heater

hose the

drain valve and put the other end in

a floor drain or outdoors. Open the

water heater drain valve, Open a

nearby hot water faucet which will

relieve pressure in the water heater

and speed draining,

®®

Q Disconnect vent pipe from the draft hood

the

where they connect to the water heater. In most

installations the vent pipe can be lifted off after

any screw or other attached devices are removed.

Dispose of the draft hood. The new water heater

has the draft hood which must be used for proper

operation.

Q a. lf you have copper piping to the

water heater, the two copper water

pipes can be cut with a hacksaw

approximately four inches away

from where they connect to the

water heater. This will avoid cutting

off the pipes too short. Additional

cuts can be made later if necessary.

Q Disconnect the temperature-pres-sure relief valve drain fine. When

the water heater is drained, discon-

nect the hose from the drain valve.

Close the drain valve. The water

heater is now completely discon-

nected and ready to be removed.

®b. If you have galvanized pipe to the

water heater, loosen the two galva-

nized pipes with a pipe wrench at

the union in each line. Also dis-

connect the piping remaining to

the water heater. These pieces

should be saved since they may be

needed when reconnecting the

new water heater. Disconnect the

temperature-pressure relief valve

drain line. When the water heater

is drained, disconnect the hose

from the drain valve. Close the

drain valve. The water heater is

now completely disconnected and

ready to be removed.

WARNING

The water passing out of the drain valve may be

extremely hot. To avoid being scalded, make

sure all connections are tight and that the water

flow is directed away from any person.

CAUTION

Mineral buildup or sediment may have accumulated

in the old water heater. This causes the water heater

to be much heavier than normal and this residue, if

spilled out, could cause staining.

Facts to Consider About the

Location

You should carefully choose an indoor location for the

new water heater, because the placement is a very impor-

tant consideration for the safety of the occupants in the

building and for the most economical use of the appli-

ance. This water heater is not for use in mobile homesor

outdoor installation.

Whether replacing an old water heater or putting the

water heater in a new location, the following critical

points must be observed.

1. The location selected should be indoors as close as

practical to the gas vent or chimney to which the

water heater vent is going to be connected, and as

centralized with the water piping system as possible.

The water heater, as all water heaters, will eventually

leak. Do not install without adequate drainage provi-

sions where water flow will cause damage.

CAUTION

WATER HEATERS EVENTUALLY LEAK: Installation of the

water heater must be accomplished in such a manner

that if the tank or any connecHons should leak, the flow

of water will not cause damage to the structure. When

such locations cannot be avoided, a suitable drain pan

should be installed under the water heater. Drain pans

are available at your local Sears store. Such a drain pan

must be no greater than 1% inches deep, have a mmP

mum length and width of at least 2 inclies greater than

the water heater dimensions and must be piped to an

adequate drain. The pan must not restrict combustion air

flow. Under no circumstances is the manufacturer or

Sears to be held liable for any water damage in connec-

tion with this water heater.

WARNING

INSTALLATIONS IN AREAS WHERE FLAMMABLE LIQUIDS

(VAPORS) ARE LIKELY TO BE PRESENT OR STORED

GARAGES, STORAGE AND UTILITY AREAS, ETC):

Flammable liquids (such as gasoline, solvents, propane (LP)

or butane, etc.) or other substances (such as adhesives,

etc.), all of which emit flammable vapors, may be improper-

ly stored or used in such areas. The gas water heater pilot

light or main burner can ignite such vapors. The resulting

flashback and fire can cause death or serious burns to any-

one in the area, as well as property damage.

If installation in such areas is your only option, then the

installation must be accomplished in a way that the pilot

flame and main burner flame are elevated from the floor at

least 18 inches. While this may reduce the changes of

flammable vapors from a floor spill being ignited, gasoline

and other flammable substances should never be stored or

used in the same room or area containing a gas water

heater or other open flame or spark producing appliance.

Also, the water heater must be located and/or protected so

it is not subject to physical damage by a moving vehicle.

NOTE: Flammable vapors maybe drawn by air currents

from other areas of the structure to the appliance.

WARNING

Propellants of aerosol sprays and volatile compounds,

(cleaners, chlorine based chemicals, refrigerants, etc.) in

addition to being highly flammable in many cases, will

also change to corrosive hydrochloric acid when exposed

to the combustion products of the water heater. The

results can be hazardous, and also cause product failure.

2. The location selection must provide adequate clearances

for servicing and proper operation of the water heater.

WARNING

This water heater must not be installed directly on carpet-

ing. Carpeting must he protected by a metal or wood panel

beneath the appliance extending be}_ondthe full width and

depth of the appliance by at least 3 inches (76.2mm) in any

direction, or if the appliance is installed in an alcove or

closet, the entire floor must be covered by the panel.

Failure to heed this warning may result in afire hazard.

WARNING

Minimum clearances between the water heater and com-

bustible construction are 1" at the sides and rear, 4" at the

front, and 6" from the vent pipe. Clearance from the top of

the jacket is 18" on most models. Note that a lesser dimen-

sion may be allowed on some models. Refer to the label on

the water heater attached adjacent to the gas control valve

for all clearances.

12" MAX,

6" MI_-'.

[

VENTILATION

AIR

OPENINGS O

DOOR

FRONT VIEW

OF DOOR

Figure 1 ]

6'' MIN.

l " MIN.

TOP VIEW

OF CLOSET

WITHOUT DOOR

! 2" MAX,

DOOR i

" MIN.

TOP VIEW

OF CLOSET

WITH DOOR

.... _._ 13. MI N

AIR DUCT

WARNING

A gas water heater cannot operate properly without the

correct amount of air for combustion. Do not install in a

confined area such as acloset, unless you provide air as

shown in Figures 1-5. Never obstruct the flow of ventila-

tion air. If you have any doubts or questions at all, call

your gas company or Sears Service Center. Failure to pro-

vide the proper amount of combustion air can result ,'n a

fle or explosion and can cause DEATH, SERIOUS BODILY

INJURY, OR PROPERTY DAMAGE.

WARNING

If this water heater will be used in beauty shops, barber

shops, cleaning establishments or self-service laundries

with dry cleaning equipment, it is imperative that the

water heater or water heaters be installed so that combus-

tion and ventilation air be taken from outside these areas.

Refer to the "Locating the New Water Heater" section of

this manual and also the latest edition of the National Fuel

Gas Code, ANSI Z223.1, also referred to as NFPA 54 for

specifics provided concerning air required.

_'ombustion Air and Ventilation

for Appliances Located in

Unconfined Spaces

Unconfined Space is a space whose volume is not less than 50

cubic feet per 1,000 Btu per hour of the aggregate input rating

of all appliances installed in that space. Rooms communicating

directly with the space in which the appliances are installed,

through openings not furnished with doors, are considered a

part of the unconfined space

fn unconfined spaces in buildings, infiltration may be adequate

to provide air for combustion, ventilation and dilution of flue

gases. However, in buildings of tight construction (for example,

weather stripping, heavily insulated, caulked, vapor barrier,

etc.), additional air may need to be provided using the methods

described in Combustion Air and Ventilation for Appliances

Located in Confined Spaces.

Combustion Air and Ventilation

for Appliances Located in

Confined Spaces

Confined Space is a space whose volume is less than 50 cubic

feet per 1,000 Btu per hour of the aggregate input rating of all

appliances installed in that space.

a, ALL AIR FROM INSIDE BUILDINGS:

(See Page 8 Figure 1, and Figure 2 below)

The confined space shall be provided with two permanent

openings communicating directly with an additional room(s)

of sufficient volume so that the combined volume of all

spaces meets the criteria for an unconfined space. The total

input of all gas utilization equipment installed in the com-

bined space shall be considered in making this determina-

tion. Each opening shall have a minimum free area of one

square inch per 1,000 BTU per hour of the total input rating

of all gas utilization equipment in the confined space, but

not less than 100 square inches. One opening shal] com-

mence within 12 inches of the top and one commencing

within 12 inches of the bottom of the enclosure.

h-n

[ ]

b. ALL AIR FROM OUTDOORS: (see Figures 3-5)

The confined space shall be provided with two perma-

nent openings, one commencing within 12 inches of the

top and one commencing within 12 inches from the bot-

tom of the enclosure. The openings shall communicate

directly, or by ducts, with the outdoors or spaces (crawl or

attic) that freely communicate with the outdoors.

1. When directly communicating with the outdoors, each

opening shall have a minimum free area of 1 square inch

per 4,000 BTU per hour of total input rating of all equip-

ment in the enclosure. (See Figure 3.)

2. When communicating with the outdoors through vertical

ducts, each opening sha[t have a minimum free area of 1

square inch per 4,000 BTU per hour of total input rating

of all equipment in the enclosure. (See Figure 4.)

Q_IIdNEY I:>FtGAS VENT

Figure 4]

3. When communicating with the outdoors through horizon-

tal ducts, each opening sh_.llhave a minimum free area of

1 square inch per 2,000 BTU per hour of total inputrating

of all equipment in the enclosure. (SeeFigure 5.)

Figure 5 I

4. When ducts are used, they shall be of the same cross-sec-

tional area as the free area of the openings to which they

connect. The minimum short side dimension of rectangular

air ducts shall not be less than 3 inches. (See Figure 5.)

5. Louvers and Grilles: In calculating free area, consideration

shall be given to the blocking effect of louvers, grilles or

screens protecting openings. Screens used shall not be

smaller than '/4 inch mesh. If the free area through a design

of louver or grille is known, it should be used in calculat-

ing the size opening required to provide the free area spec-

ified. If the design and free area is not known, it may be

assumed that wood louvers will be 20-25 percent free area

and metal louvers and griIIes will have 60-75 percent free

area. Louvers and grilles shall be fixed in the open position

or interlocked with the equipment so that they are opened

automatically during equipment operation.

6. Special Conditions Created by Mechanical Exhausting or

Fireplaces: Operation of exhaust fans, ventilation systems,

clothes dryers or firepJaces may create conditions requiring

special attention to avoid unsatisfactory operation of

installed gas uti]ization equipment.

Water Piping

WARNING

HOTTER WATER CAN SCALD: Water heaters are intended to

produce hot water. Water heated to a temperature which will

satisfy clothes washingt dish washing, and other sanitizing

needs can scald and permanently injure you upon contact.

Some _ople are more tikely to be permanently injured by hot

water than others. These include the elderly: children, the

infirm, or physlcally/mentaily handicapped. If anyone using

hot water in your home fits into one of t]_se groupsor if there

IS a local code or state law requiring a certain temperature

water at the.hot water tap, then you must take special precau-

tlons. In addition to using the lowestpossibletemperature set-

ting that satisfiesyour hot water needs, some type of temper-

ing device, such as a mixing valve, should be used at the hot

water taps used by these people or at the water heater. Mixing

valves are available at p|umblng supply or hardware stores.

Follow manufacturers instruct ons for nstal ation of the

valves. Before changingthe factory setting on the thermostat,

read the "Temperature Regulation'!sectlon in this manual.

This water heater shall not be connected to any heating

systems or component(s) used with a non-potable water

heating appliance,

If a water heater tsinstalled in a closed water supply system;

such as one having a back-flow preventer, check valve,

water meter with a check valve, etc.., in the cold water sup-

ply; means shall be provided to control thermal expansion.

Contact the local utility or local Sears Service Center on

how to controt this stuat on

NOTE: To protect against untimely corrosion of hot and

cold water f|ttings, ]t is strongly recommended that di-

electric unions or couplings fie installed on this water

heater when connected to copper pipe.

The illustration shows the attachment of the water piping

to the water heater. The water heater is equipped with 3/,

inch water connections.

NOTE: If using copl_er tubing, solder tubing to an

adapter before attaching the adaptor to the cola water

inlet connection. Do not solder the cold water supply

llne directly to the cold water inlet. It will harm the dip

tube and damage the tank.

1. Look at the top cover of the water heater. The water

outlet is marked hot. Put two or three turns of teflon

tape around the threaded end of the threaded-to-sweat

coupling and around both ends of the 3/4"threaded heat

trap nipple with secondary anode. Using flexible con-

nectors, connect the hot water pipe to the ]4ot water

outlet on the water heater.

2. Look at the top cover of the water heater. The cold

water inlet is marked cold. Put two or three turns of

teflon tape around the threaded end of the threaded-

to-sweat coupling and around both ends of the _/4"

threaded heat trap nipple. Using flexib]e connectors,

connect the cold water pipe to the cold water inlet of

the water heater.

NOTE: This water heater is insulated to minimize heat

lossfrom the tank. Further reduction in heat losscan

be accomplished by insulating the hot water lines

from the water heater.

INSTALLATION COMPLETED USING

SEARS INSTALLATION KIT

HOT OUTLET

TO HOUSE

-ql--- KN

THREADEDTO

SWEATCOUPLING

FLEXIBLE WATER

CONNECTORS COLD INLET

WATER LINE

THREADED TO

SWEATCOUPLING

TEMPERATURE-

PRESSURE

RELIEF VALVE

DISCHARGE PIPE

(Do not cap or

plug)

t _ 6"AIR GAP

FLOOR DRAIN

"emperature-PressureRelief Valve

WARNING

At the time of manufacture this water beater was provided

with a combination temperature-pressure relief valve certi-

fied by a nationally recognlzedtesting laboratory that

maintains periodic inspection ofproductl-on of listed equip-

ment or materials, as meeting the requirements for Rell;ef

Valves and Automatic Gas Shutoff Devices for Hot Water

Supply Systems, and the latest edition of ANSI Z21.22 and

the code requirements of ASME. If replaced, the valve must

meet the requirements of local codes, but not less than a

combination temperature and pressure relief valve certified

as meeting the requirements for Relief Valves and

Automatic Gas Shutoff Devices for Hot Water Supply

Systems, ANSI Z21.22 by a nationally recognized testing

laboratory that maintains periodic inspection of production

of listed equipment or materials.

The valve must be marked with a maximum set pressure

not to exceed the marked hydrostatic working pressure of

the water heater (150 Ibs./sq. in.) and a discharge capacity

not less than the water heater input rate as shown on the

model rating plate. (Electric heaters - watts divided by

1000 x 3415 equal BTU/Hr. rate.) ..

Your local iurisd_ctlona! authority, while mandating the use

of a temperature-pressure relief valve complying with ANSi

Z21.22 and ASME, may require avalve model different

from the one furnished wlth the water heater.

Compliance with such local requirements must be satisfied

y the installer or end user of the water heater with a local-

_, prescribed temperature-pressure relief valve installed in

the designated opening in the water heater in place of the

factory furnished valve.

For safe operation of the water heater, the relief valve must

not be removed from it's designated opening or plugged.

The temperature-pressure relief valve must be installed

directly _'nto the f[ttlng of the water heater designated for

the relief valve. Position the valve downward and provide

tubing so that any. discharge will exit only within 6 inches

above, or at any distance below the structural floor. Be cer-

tain that no contact is made with any live electrical part.

The discharge opening must not be blocked or reduced in

size under any circumstances. Excessive length, over 30

feet, or use of more than four elbows can cause restriction

and reduce the discharge capacity of the valve.

No valve or other obstruction is to be placed between the

relief valve and the tank. Do not connect tubing directly to

discharge drain unless a 6 air gap is provided. To prevent

bodily m_niury,hazard to llfe, or property damage, the relief

valve must be allowed to discharge water in quantities

should circumstances demand. If the discharge pipe is not

connected to a drain or other suitable means, the water

flow may cause property damage.

The Discharge Pipe:

--Must not be smaller in size than the outlet pipe size of

the valve, or have any reducing couplings or other

restrictions.

--Must not be plugged or blocked.

--Must be of materl'al listed for hot water distribution.

--Must be installed so as to allow complete drainage of

both the temperature-pressure relief valve, and the dis-

charge pipe.

--Must terminate at an adequate drain.

--Must not have any valve between the relief valve and tank.

WARNING

The temperature-pressure relief valve must be manually

operated at least once ayear. Caution should be taken to

ensure that (1) no one is in front of or around the outlet of

the temperature-pressure relief valve discharge line, and (2)

the water manually discharged will not cause any bodily

injury or property damage because the water may be

extremely hot.

If after manually operating the valve, it fails to completely

reset and continues to release water, immediately close the

cold water inlet to the water heater, follow the draining

instructions, and replace the temperature-pressure relie_

valve with a new one.

HOT

-,fp----- t

SHUT OFF

VALVE

COLD

TEMPERATURE-

PRESSURE

RELIEF VALVE

(Do not cap

or plug)

FLOOR DRAIN ]

RELIEF VALVE OPENING

AT THE TIME OF MANUFACTURE,THIS WATER HEATERWAS PROVIDED

WITH A COMBINATIONTEMPERATURE-PRESSURERELIEF VALVELISTED

AS COMPLYINGWITH THE STANDARDFOR RELIEF VALVESAND AUTO-

MATICGAS SHUTOFF DEVICESFOR HOTWATERSUPPLYSYSTEMS,ANSI

Z21.22. FOR SAFE OPERATION OF THE WATER HEATER, THE RELIEF

VALVE MUST NOT BE REMOVED FROM ITS DESIGNATED POINT OF

INSTALLATIONOR PLUGGED.

YOUR LOCALJURISDICTfONALAUTHORITy,WHILEMANDATINGTHE USE

OF A TEMPERATURE-PRESSURERELIEF VALVECOMPLYINGWiTH ANSI

Z21.22AND ASME,MAYREQUIRE A VALVEMODEL DIFFERENTFROMTHE

ONEFURNISHEDWITH THE WATERHEATER.

COMPLIANCEWITH SUCH LOCAL REQUIREMENTSMUST BE SATISFIED

BY THE INSTALLER OR END USER OF THE WATER HEATER WITH A

LOCALLY PRESCRIBED TEMPERATURE-PRESSURE RELIEF VALVE

INSTALLED_NTHE DESIGNATEDOPENINGtN THE WATERHEATER.

SEE MANUAL HEADING--°TEMPERATURE-PRESSURE RELIEF VALVES"

FOR INSTALLATIONAND MAINTENANCE OF RELIEF VALVE,DISCHARGE

LINEAND OTHER SAFETYPRECAUTIONS.

Filling the Water Heater

CAUTION

Never use this water heater unless it is completely filled

with water. To prevent damage to the tank, the tank must

be filled with water. Water must flow from the hot water

faucet before turning "ON" gas to the water heater.

To fill the water heater with water:

1. Close the water heater drain valve by turning the han-

dle to the right (clockwise). The drain valve is on the

lower front of the water heater.

2. Open the cold water supply valve to the water heater.

NOTE: The cold water supply valve must be left open

when the water heater is m use.

3. To insure complete filling of the tank, allow air to exit

by opening the nearest hot water faucet. Allow water

to run until a constant flow is obtained. This will let air

out of the water heater and the piping.

4. Check al! new water piping for leaks. Repair as needed.

Venting

WARNING

VENT DAMPERS -Any vent damper, whether it is ol_erated

thermally or otherwise must be removed if its use mhlbits

proper drafting of the water heater.

Thermally Operated Vent Dampers: Gas-fired water heaters

having thermal efficiency in excess of 80% may l)roduce a

relatively low flue gas temperature. Such tempe'ratures may

not be high enough to properly open thermally operated

vent dampers. This would cause spillage of flue gases and

may cause carbon monoxide poisoning.

Vent dampers must bear evidence of-certification as com-

plying with the latest edition of the American National

Standard ANSI Z21.68 (ANSI Z21.66 & 67, respectively,

cover electrically and mechanically actuated vent dampers).

Before installation of any vent damper, consult the local

Sears Service Center or gas utility for further information.

WARNING ......

TO insure proper venting of this gas-fired water heater, the

correct vent pipe diameter must be utilized. Any additions or

deletions of other gasappliances on acommon vent with this

water heater may adversely affect the operation of the water

heater. Consult the local Sears Service (_enter or gasutility if

any such changesare planned.

For proper venting in certain installations, a larger diameter

vent pipe may be necessary. Due to great variances in

installations, unforeseeable by the manufacturer of the

water heater, you must consult your gas company to aid

you in determining the proper venting for your water heater

from the vent tables in the latest edition of the National Fuel

Gas Code ANSI Z223.1, also referred to as NFPA 54.

Check the venting system for signsof obstruction or deterio-

ration and replace if needed.

The combustion and ventilation air flow must not be

obstructed.

WARNING

Obstructed or deteriorated vent systemsmay present

serioushealth risk or asphyxiation. 12

1. Place the draft hood legs in the receiving holes on the_

top of the water heater. The legs will snap in the holL

to give a tight fit.

2. Place the vent pipe over the draft hood. With the vent

pipe in position, drill a small hole through both the

vent pipe and draft hood. Secure them together with a

sheet meta_ screw.

DRAFTHOOD _r [VENT.[ [ _,

_J L_VENTTO OUTDOORS

DRAFT H__ H|MNEY

iWARNING

The water heater with draft hood installed must be connect-

ed to a chimney which terminates to the outdoors. Never

operate the water heater unless it is vented to the outdoors

and hasadequate air supplyto avoid risksof improper opera-

tion, explosion or asphyxiation.

WARNING /

The vent pipe from the water heater must be no less than the|

diameter of the draft hood outlet on the water heater, and mustJ

slopeupward to the chimney at leastY4inch per linear foot.

All vent gases must be completely vented to the outdoor_

of the structure (dwelling). Install only the draft hood pr_

vided with the new water heater and no other draft hood.

Vent pipes must be secured at each joint with sheet metal

screws.

VENT PIPE INSTALLATION

There must be a minimum of 6" clearance between single wall

vent pipe and any combustible material. Fill and seal any clear-

ance between single wall vent pipe and combustible material

with mortar mix, cement, or other noncombustible substance.

For other than single wail, follow vent pipe manufacturer's clear-

ance specifications. To insure a tight fit of the vent pipe in a brick

chimney, seal around the vent pipe with mortar mix cement.

,WARNING I

Failure to have required clearances between vent piping [

and combustible material will result in a fire hazard. I

WARNING

j Be sure vent pipe is properly connected to prevent esca eof

dangerous flue gases'which could cause deadly asphyxia_on.

'" WARNING I

Chemical vapor corrosion of the flue and vent system maLv

occur if air for combustion contains certain chemi_:alvapors."

Spray can propellants, cleaning solvents, refrigerator and air,

conditioner refrigerants, swimming pool chemicals, calcium I

and sodium chloride, waxes, bleacli and process chemicals I

are typical compoundswhich are potentially corrosive. [

pipi.g WARNING

Make sure the gas suppliedis the sametype listed on the

model ratingplate.Theinlet gaspressuremustnotexceed14

incheswater column [1/5poundper squareinch (3.5kPa)].

The minimum inlet gaspressurelisted on the model rating

plateis forthe purposeof input adjustment.

WARNING /

if the gascontrolvalveissubjectedto pressuresexceedingY2/

pound persquareinch (3.SkPa),the damageto the gas con-]

trol valvecouldresultina fire or explosionfrom leak]nggas.

WARNING /

Use pipe joint compoundor teflon tape marked as being|

resistantto the action of petroleum[Propane(L.P.)]gases.J

SEDIMENT TRAP

A sediment trap shall be installed as close to the inlet of

the water heater as practical at the time of water heater

installation. The sediment trap shall be either a tee fitting

with a capped nipple in the bottom outlet or other device

recognized as an effective sediment trap. If a tee fitting is

used, it shall be installed in conformance with one of the

methods of installation shown below.

WARNING

IIf the main gasline shutoffservingall gasappliancesis used,I

also turn "OFF"thegasateachappliance.Leaveall gasappli- I

ancesshutoff untilthe waterheaterinstallationis Complete.

A gas line of sufficient size must be run to the water

heater. Consult the latest edition of National Fuel Gas

Code ANSI Z223.1, also referred to as NFPA54 and the

gas company concerning pipe size.

There must be:

-A readily accessible manual shut off valve in the gas sup-

ply line serving the water heater, and

-A drip leg (sediment trap) ahead of the gas control valve

to help prevent dirt and foreign materials from entering

the gas control valve.

-A flexible gas connector or a ground joint union between

the shutoffvalve and control valve to permit servicing of

the unit.

Be sure to check al] the gas piping for leaks before lighting

the water heater. Use a soapy water solution, not a match

or open flame. Rinse off soapy solution and wipe dry.

Standard Models are for installation up to 3,300 feet

above sea level.

High Altitude Models are for installation from 3,300 to

5,500 feet above sea level.

If a standard model is installed above 3,300 feet or a high

altitude model is installed above 5,500 feet, the input rat-

ing must be reduced at the rate of 4 percent for each

1,000 feet above sea level. Contact your local Sears

Service Center or gas utility for further information.

WARNING

The appliance and its gas connection must be leak test-

ed before placing the appliance in operation.

Connecting the gas piping to the gas control valve of the water

heatercan be accomplishedby either of the two methodsshown.

GAS PIPING WITH FLEXIBLE CONNECTOR

_i_ GAS SUPPLY PIPING

MANUAl. !_

SHUTOFF ll_.-_

VALVE wr_ FLEXIBLEGAS CONNECTOR

LABELED AS COMPLYING

WITH ANSI.STANDARDS

GROUND JOINT LOOP

UNION (Optional)

6J_

GAS

CONTROL

VALVE

GAS PIPING WITH ALL BLACK IRON PIPE

TO GAS CONTROL

GAS SUPPLY PIPING

MANUAL

SHUTOFF _[L_

VALVE _

-_ BLACK/PIPE

GROUND JOINT_:_ /._

UNION _I_ r_ GAS

_.__ CONTROL

--_,, _:_ D IRPLEG _VALVE

_1_ CAP

WARNING

Theappliance andits individualshutoffvalvemust be discon-

nectedfromthe gassupplypipingsystemduringan)'pressure

testingof that systemat testpressuresin excessof Y_pound

persquareinch(3.SkPa).

Theappliancemustbe isolatedfromthe gassupplypipingsys-

tem I)y closingits individualmanualshutoffValveduring any

pressuretestingof the gassuppl)'pipingsystemat testpres-

suresequalto orlessthan%poundpersquareinch(3.5kPa).

WARNING

Contaminants in the gaslinesmaycauseimproperoperation

of the gascontrolvalvethat may resultin fire or explosion.

Beforeattachingthe gasline be surethat all gaspipe]sclean

on the inside.Totrap any dirt or foreignmaterial in the gas

supplyline, a drip leg (sometimescageda sedimenttrap)

mustbe incorporatedin the piping. The drip leg must be

readily accessible. Install in accordance with the "Gas

Piping"section.Refer to the latest edition of the National

FuelGasCode,ANSI Z223.1, alsoreferredto asNFPA54.

IIIIH'IHI"I'I'IIII'lllll I I _ II i

Installation Checklist

BEFORE LIGHTING THE PILOT:

1. Check the gas lines for leaks.

a. Use a soapy water solution. DO NOT test for gas

leaks using a match or open flame.

b. Brush the soapy water solution on all gas pipes,

joints and fittings.

c. Check for bubbling soap. This means you have a

leak. Turn "OFF" gas and make the necessary

repairs.

d. Recheck for leaks.

e. Rinse off soapy solution and wipe dry.

2. Is the new temperature-pressure relief valve properly

installed and piped to an adequate drain? See

"Temperature-Pressure Relief Valve" section.

3. Are the cold and hot water lines connected to the

water heater correctly? See "Water Piping" instruc-

tions in the "Installing the New Water Heater" section.

4. Is the water heater completely filled with water? See

"Filling the Water Heater" instructions in the

"Installing the New Water Heater" section.

5. Will a water leak damage anything? Seethe "Locating

the New Water Heater" section.

6. Is there proper clearance between the water heater

and anything that might catch fire? See the "Locating

the New water Heater" section.

7. Do you have adequate ventilation so that the water

heater will operate properly? See "Combustion Air

and Ventilation" in the "Locating the New Water

Heater" section.

8. Is the draft hood vent piping properly secured? See

"Venting" instructions in the "lnsta]ling the New

Water Heater" section.

9. Is there proper clearance between the vent pipe and

anything that might catch on fire? See "Venting"

instructions in the "Installing the New Water Heater"

section.

10. Is the vent pipe properly sloped and does the vent

terminate outdoors? See "Venting" instructions in the

"Installing the New Water Heater" section.

11. Do you need to call your gas company to check the

gas pipe and its hookup?

VENT PIPE TO

OUTDOORS

OR CHIMNEY

UNION SHUTOFF VALVE

GAS SUPPLY

DRIP

(SEDIMENT TRAP)

PIPECAP

DRAFT

HOOD

•COLD

RELIEFVALVE

DISCHARGE PiPE

Lpor plug)

DRAIN VALVE

under cover)

6 INCH AIR GAP

•FLOORDRAIN

MODEL RATING PLATE

WARNING

BEFORE LIGHTING [PROPANE (L.P.) GAS WATER

HEATERS]: Propane (L.P.) gas is heavier than air.

Should there be a leak in the system,the gaswill settle

near theground. Basements, crawl spaces, skirted

areas under mobile homes (even when ventilated),

closets and areas below ground level will serve as

pockets for the accumulation of this gas. Before

attempting to light or relight the water beater's pilot or

turning on a nearby electrical light switch, be absolute-

ly sure there is no accumulated gas in the area. Search

for odor of gas by sniffing at ground level in the vicini-

ty of the appliance. If odor is detected, follow the steps

indicated at "For Your Safety" on the cover page of

this manual, then leave the premises.

Figure 6 ]

Lighting and operating instructions are located on front of

the water heater, above or to one side of the gas control

valve.

WARNING

AN ODORANT IS ADDED TO THE GAS USED

BY THIS WATER HEATER.

FOR YOUR SAFETY

IF YOU SMELLGAS:

1. Do not try to light any ap.pliance.

2. Do not touch any,electNcal switch; do not use any

phone in your_budding.

3. Immediately call your gassupplier from a neighbor's

phone. Follow the gassupplier's instructions.

4. If you cannot reach your gas supplier, call the fire

department.

WARNING

DO NOT force the gas control knob. Use only your

hand to push it down to light the pilot, or to turn it to

"ON", "OFF" or "PILOT". Never use a tool such as a

lever, wrench or pliers. Do not hit or damage the knob.

A damaged knob may result in an explosion and seri-

ous injury. If you have problem turning the knob, call

the gas supplier immediately.

CHECK FOR LEAKS

Be sure to check all your gas pipes for leaks before light-

ing your water heater. Use a soapy water solution, not a

match or open f_ame. Check the factory gas fittings after

pilot is lit and gas control knob is still in "PILOT" position.

Then, check the fittings when the main burner is turned

"ON". Use a soapy water solution for this, too.

IFigure 7 I

Figure 8 ]

Figure 9 ]

INNER DOOR

OUTER DOOR

FOR YOUR SAFETY READ BEFORE LIGHTING

IWARNING I

If you do not follow these instructions exactly, a fire or explosion

may result causing property damage, personal injury or loss of life.

A.This appliancehas a pilotwhichmust be lightedby

hand.Whenlightingthepilot,followtheseinstructions

exactly.

B.BEFORELIGHTINGsmellallaroundtheappliancearea

for gas. Besureto smellnext to the floor because

somegasis heavierthanairandwillsettleonthefloor.

WHATTODOIF YOUSMELLGAS

:Donottryto lightanyappliance.

Do not touch any electricswitch;do not use any

phonehiyourbuilding.

• Immediatelycallyourgas supplierfroma neighbor's

phone.Followthegassuppfier'sinstructions.

•If youcannotreachyourgas supplier,callthe fire

department.

C. Useonlyyourhandto push[nor turnthegas control

knob.Neverusetools,if the knobwill notpushinor

turnby hand,don'ttryto repairit, calla qualifiedser-

vicetechnician.Forceor attemptedrepairmayresult

ina fireorexplosion.

D. Donot usethisapplianceif any part hasbeenunder

water.Immediatelycall a qualifiedservicetechnician

to inspecttheapplianceandto replaceany pertof the

controlsystemandany gas control whichhas been

underwater.

1.STOP!Readthesafetyinformationaboveonthislabel.

2. Removeouterdoor.

3. Set the thermostatto lowest settingby turningthe

watertemperaturedialclockwise,(f_-'_) to itslowest

temperaturesetting (witharrowondial)asshown,DO

NOT FORCE.

4. Turngascontrolknobclockwise_to "OFF posi-

tion.Knob cannotbe turnedfrom "PILOT" to "OFF"

unlessknobis depressedslightly.DO NOT FORCE.

(Figure6, page15)

5. Waitfive (5) minutesto clearoutany gas.If you then

smellgas,STOP!Follow"B" in the safetyinformation

aboveonthis label.If youdon't smellgas,go to the

nextstep.

6. Remove(or open)innerdoor locatedbelowthe gas

controlunit.(F,gure9, page15)

7. Findpilot-followmetaltubefromgas control.Thepilot

is locatedontheright handsideofthe burner.

PILOT BURNER /_ THERMOCOUPLE

6.Ifyoudon'tsmellgas,turnknobongascontrolcounter

clockwise_to "PILOT"pesition.(Figure7, paga15).

LIGHTING iNSTRUCTIONS

9. Push in control knob all the way and hold down

Immediatelylightthe pilotwitha match.Continueto

hold controlknob in for aboutone (1) minuteafter

thepilot is lit. Releaseknoband it wiltpopback up.

Pilotshouldremainlit. if it goesout, repeatsteps4

throughg.

•if knobdoesnotpopupwhenreleased,stopand

immediatelycallyour servicetechnicianor gas

supplier.

, If the pilot will not stay lit after several tries,

depressandturnthe gascontrolknobclockwise

_)') to "OFF"andcallyourservicetechnWolan

orgassupplier.(Figure6, page15)

10. Replace(or close)innerdoor.Replaceouterdoor if

doordoesnotcovergas controlon/offknobortem-

peratureadjustmentknob.(Figure9, page15)

11. At armslengthaway,turngascontrotknobcounter-

clockwise _O to the full "ON" position.

WARNING Donot use gas control knob to reg.

ulate gas flow, (Figure8, page15)

12. At arms length away,set the thermostatto desired

setting.Themark( T) HOTindicativeof approximate

120°Fis preferredstartingpoint. Some local laws

may requirea lowerstartingpoint.If hotterwateris

desired,seeinstruction manualand"warning"below.

13.Replacetheouterdoorif notreplacedinstep10.

WARNING j

Hotterwaterincreasesthe riskof scaldinjury. Beforechangingtemperaturesettingsee instructionmanual.

TO TURN OFF GAS TO APPLIANCE

1.Set the thermostatto lowestsetting by turningthe

watertemperaturedialclockwise(f"_,) to its lowest

temperaturesetting{witharrowon dial)as shown.DO

NOT FORCE.

2.Turngascontrolknobclockwise_'J to "OFF"posi-

tion.Knobcannotbe turnedfrom"PILOT" to "OFF"

unlessknobis depressedslightly.DO NOT FORCE,

(Figure6, page15)

3. Replaceouterdoor(if removed).

Due to the nature of the typical gas water heater, the

water temperature in certain situations may vary up to

30°F higher or lower at the point of use such as, bathtubs,

showers, sink, etc.

This means that when the temperature adjustment dial is

set at the mark approximating 120 F, the actual water

temperature at any hot water tap could be as high as

150°F or as low as 90°F.

Any water heater's intended purpose is to heat water. Hot

water is needed for cleaning (bodies, dishes, clothing).

Hot water will present a scald hazard. Depending on the

time element, and the people involved (norma/adults,

children, toddlers, elderly, infirm, etc.) scalding may

occur at different temperatures.

WARNING

HOTTER WATER CAN SCALD: Water heaters are intended to

produce hot water. Water heated to a temperature which

will satisfy clothes washing, dish washin[[, and other sanitiz-

ing needs can scald and permanently injure you upon con-

tact. Some people are more likely tobe permanently injured

by hot water than others. These include the elderly, _:hildren,

the infirm, or physically/mentally handicapped. If anyone

using hot water in your home fits into one of |hese _[roups or

if there is a local code or state law requiring a certain "tem-

perature water at the hot water tap, then you must take spe-

cial precautions. In addition to using the lowest possibletem-

perature setting that satisfies your hot water needs, some

type of tempering device, such as a mixing valve, should be

used at the hot water taps used b_. these people or at the

water heater. Mixing valves are ava,lable at plumbin[_supply

or hardware stores. Follow manufacturers instruct|ons for

installation of the valves. Before changing the factory setting

on the thermostat, read the "Temperature Regulation" sec-

tion in this manual.

WARNING /

Never allow small children to use a hot water tap, or to i

draw their own bath water. Never leave a child or hand- J

icapped person unattended in a bathtub or shower

The thermostat of this water heater has been factory set at

its lowest position, to reduce the risk of scald injury. ]t is

adjustable and must be reset to the desired temperature

setting. The mark (V) HOT indicative of approximately

120°F is the preferred starting point. Some states have a

requirement for a lower setting. If you need hotter water,

follow directions for temperature adjustment, but beware

of the warnings in this section.

Turn the water temperature dial clockwise (_'_) to

decrease the temperature, or counterclockwise (_-"_)

to increase the temperature.

V HOT-Is a thermostat setting of approximately

120°F, which will supply hot water at the

most economical temperatures. The temper-

ature adjustment knob can be turned lower

than "HOT" if desired.

A-Is a thermostat setting of approximately

130°F.

B-Is a thermostat setting of approximately

140°F. This is the lowest setting for supply of

hot water to dishwashers.

C-Is a thermostat setting of approximately

150°F.

VERY HOT-Is a thermostat setting of 160°F. It is recom-

mended that the dial be set lower whenever

possible.

NOTE: Residential gas-fired water heaters will not supply

sanitizing hot water for dishwashers.

WARNING

Should overheating occur or the gas supply fail to I

shut off, turn "OFF _' the manual gas control valve to J

the appliance.

Start Up Conditions

CONDENSATION

Whenever the water heater is filled with cold water, a cer-

tain amount of condensation will form while the burner is

on. A water heater may appear to be leaking when in fact

the water is condensation. This usually happens when:

a. When a new water heater is filled with cold water for

the first time.

b. When gas burns and water vapor is produced in

water heaters, particularly high efficiency models

where flue temperatures are lower.

c. When you use large amounts of hot water in a short

time and the refill water is very cold.

Moisture from the products of combustion condense on

the cooler tank surfaces and form drops of water which

may fall onto the burner or other hot surfaces to produce

a "sizzling" or "frying" noise.

Excessive condensation can cause pilot outage due to

water running down the flue tube onto the main burner

and putting out the pilot.

Because of the suddenness and amount of water, conden-

sation water may be diagnosed as a "tank leak". After the

water in the tank warms up (about I-2 hours), the condi-

tion should disappear.

Do not assume the water heater is leaking until there has

been enough time for the water in the tank to warm up.

An undersized water heater will cause more condensa-

tion. The water heater must be sized properly to meet the

family's demands for hot water including dishwashers,

washing machines and shower heads.

Excessive condensation may be noticed during the winter

and early spring months when incoming water tempera-

tures are at their lowest.

Good venting is essential for a gas fired water heater to

operate properly as well as to carry away products of

combustion and water vapor.

SMOKE/ODOR

It is not uncommon to experience a small amount of

smoke and odor during the initial start-up. This is due to

burning off of oil from metal parts, and will disappear in a

short while.

THERMAL EXPANSION

Water supply systems may, because of high line pressure,

frequent cut-offs, the effects of water hammer and others,

have installed devices such as pressure reducing valves,

check valves, back flow preventers, etc_.to control these

types of problems. When these devices are not equipped

with an internal by-pass, and no other measures are

taken, the devices cause the water system to be closed. As

water is heated, it expands (thermal expansion) and

closed systems do not allow for the expansion of heated

water.

The water within the water heater tank expands as it is

heated and increases the pressure of the water system. If

the reJieving point of the water heater's temperature-pres-

sure relief valve is reached, the valve will relieve the

excess pressure. The temperature-pressure relief valve is

not intended for the constant rellef of thermal expansion.

This is an unacceptable condition and must be corrected.

It is recommended that any devices installed which could

create a closed system have a by-pass and/or the system

have an expansion tank to relieve the pressure built by

thermal expansion in the water system. Expansion tanks

are available for ordering through the Sears Service Center.

Contact the local water supplier and/or the Sears Service

Center for assistance in controlling these situations.

STRANGE SOUNDS

Possible noises due to expansion and contraction of some

metal parts during periods of heat-up and cool-down do

not represent harmful or dangerous conditions,

Condensation causes sizzling and popping with the burn-

er area during heating and cooling periods and should be

considered normal, See"Condensation" section.

Operational Conditions

SMELLY WATER

[n each water heater there is installed at least one anode

rod (see parts section) for corrosion protection of the tank.

Certain water conditions will cause a reaction between

this rod and the water. The most common complaint asso-

ciated with the anode rod is one of a "rotten egg smell".

This odor is derived from hydrogen sulfide gas dissolved

in the water. The smell is the result of four factors which

must all be present for the odor to develop:

a. a concentration of sulfate in the supply water.

b. little or no dissolved oxygen in the water.

c. a sulfate reducing bacteria within the water heater.

(This harmless bacteria is non-toxic to humans.)

d. an excess of active hydrogen in the tank. This is

caused by the corrosion protective action of the

anode.

Smelly water may be eliminated or reduced in some

water heater models by replacing the anode(s) with one of

less active material, and then chlorinating the water

heater tank and al! hot water lines. Contact the local Sears

Service Center for further information concerning an

Anode Replacement Kit #9001453 and this Chlorination

Treatment.

If thesmellywaterpersistsaftertheanodereplacement

andchlorinationtreatment,wecanonlysuggestthatcon-

tinuouschlorinationandfilteringconditioningequipment

beconsideredto eliminatethewaterproblem.

Do not remove the anode leaving the tank unprotected.

By doing so, all warranty on the water heater tank is

voided.

"AIR" IN HOT WATER FAUCETS

WARNING

HYDROGEN GAS: Hydrogen gas can be produced in a

hot water systemthat has not been usedfor a long peri-

od of time (generallytwo weeks or more). Hydrogen _as

Js extreme!y flammable and explosive. To prevent t_e

possibility of injury under these conditions, we recom-

mend the hot water faucet be opened for several min-

utes at the kitchen sink before any electrical appliances

which are connected to the hot water systemare used

(suchas a dishwasheror washingmachine). If hydrogen

gas is present, there will probably be an unusual sound

similar to air escapingthrough the pipe as the hot water

faucet is opened. There must be no smoking or open

flame near the faucet at the time it isopen.

HIGH TEMPERATURE SHUT OFF SYSTEM

This water heater is equipped with an automatic gas shut

off system. The high temperature shut off is built into the

gt_scontrol valve. This system shuts off the gas supply to

e water heater burners when high water temperatures

are present. It is non-resettable. If the high temperature

shut off activates, the gas control valve must be replaced.

If this were to occur, turn "OFF" the entire gas supply to

the water heater. Contact the Sears Service Center.

WARNING

Should overheating occur or the gas supply fail to

shut off, turn "OFF7' the manual gas control valve to

the appliance.

NOT ENOUGH OR NO HOT WATER

1. Check the manual gas shut off va]ve to be sure it is

open,

2. Check the pilot flame. It may have gone out. All mod-

els have an opening behind the outer door for viewing

the pilot.

,If the pilot is not lit, follow the "Lighting" instructions

in this manual or located above the gas control valve

on the water heater to relight the pilot. If the water

was extremely hot and is now cold, the high limit safe-

ty temperature shut off may have put out the burner

and pilot. If the high temperature shut off activates, the

gas control valve must be replaced. Contact the Sears

Service Center.

4. The gas control knob must be turned to the "ON"

position.

5. The temperature adjustment dial may be set too low.

Seethe "Temperature Regulation" section.

6. The gas company can check the gas input to see if it is

correct. An undeffired water heater will not heat water

as quickly.

7. Look for leaking or open hot water faucets. Make sure

all are closed.

8. The cold water inlet temperature may be colder during

the widter months. It will take longer to heat the water

and seem like less hot water.

9. If you cannot find what is wrong, call the Sears Service

Center.

WATER IS TOO HOT

1. The temperature adjustment dial may be set too high.

See the "Temperature Adjustment" section.

NOTE: A period of time is necessary after an adjust-

ment has been made for the water temperature to

reach the new temperature setting.

2. If lower temperature settings will not lower the water

temperature, call the Sears Service Center.

Venting System Inspection

At least once a year a visual inspection should be made of

the venting system. You should look for:

1. Obstructions which could cause improper venting. The

combustion and ventilation air flow must not be

obstructed.

2. Damage or deterioration which could cause improper

venting or leakage of combustion products.

3. Rusted flakes around top of water heater.

WARNING

Be sure the ventpiping is properly connected to pre- [

vent escape of dangerous flue gasses which could I

cause deadly asphyxiation.

WARNING

Obstructions and deteriorated vent systems may pre- /

sent serious health risk or asphyxiation. J

WARNING

Chemical vapor corrosion of the flue and vent system

may occur if air for combustion contains certain chem-

ica/vapors. Spray can propellants, cleaning solvents,

refrigerator and air conditioner refrigerants, swimming

pool_chemicals, calcium and sodium chloride, waxes,

bleach and process chemicals are typical compounds

which are potentially corrosive.

WARNING

If after inspection of the vent system you found sooting

or deterioration, something is wrong; a Sears Service

Technician must be called in, the problem corrected,

and the flue and venting cleaned or replaced before

resuming operation on the water heater.

Burner Inspection

WARNING

Do not use this appliance if any part of it has been

under water. Immediately calla Sears Service

Technician to inspect the appliance and to replace the

gas control or any part of the burner system which has

been under water.

At least once a year a visual inspection should be made of

the main burner and pilot burner. The drawing is for your

reference.

You should check for sooting which is not normal and

will impair proper combustion.

WARNING

Soot build-up indicates a problem that requires cor-

rection before further use. Turn "OFF" gas to water

heater and leave "OFF" until repairs are made,

because failure to correct the cause of the sooting can

result in afire causing DEATH, SERIOUS BODILY

INJURY, OR PROPERTY DAMAGE.

Burner Cleaning

In the event your burner needs cleaning, use the following

instructions:

If inspection of the burner shows that c_eaning is required,;

turn the gas control knob clockwise (f "_) to the OFF

position, depressing slightly.

NOTE: The knob cannot be turned from "PILOT" to

"OFF" unlessknob is depressedslightly. DO NOT FORCE.

Loose deposits on or around the burner can be removed

by carefully using the hose of a vacuum cleaner inserted

through the access door of the water heater. If the burner

needs to be removed for additional cleaning, call the Sears

Service Center to remove and clean the burner and correct

the problem that required the burner to be cleaned.

Housekeeping

Vacuum around base of water heater for dust, dirt, and

lint on a regular basis.

WARNING

INSTALLED IN SUITABLE AREA: To insure sufficient

ventilation and combustion air supply, proper clear-

ances from the water heater must lab maintained. See

"Locating the New Water Heater" section.

Combustible materials such as clothing, cleaning mate-

rials, or flammable liquids, etc. must not be placed

against or adjacent to the water heater which can

cause afire.

Temperature-Pressure Relief

Valve Operation

The temperature-pressure relief valve must be manually

operated at least once a year.

TEMPERATURE-PRESSURE

RELIEF VALVE

DISCHARGE PIPE

WARNING

When checking the temperature-pressure relief valve

operation, make sure that (1) no one is in front of or

around the outlet of the temperature-pressure relief

valve dischargeline, and (2) that the water manually dis-

charged will not cause any property damage becausethe

water may he extremely hot.

If after manuallyoperating the valve, it fails to complete-

ly reset and continues to release water, immediately

closethe cold water inlet to the water heater, follow the

draining instructions,and replace the temperature-pres-

sure relief valve with anew one.

Failure to install and maintain a new properly listed tem-

perature-pressure relief valve will release the manufactur-

er from any claim which might result from excessive tem-

perature or pressure.

WARNING

if the temperature-pressurerelief valve on the appliance

weeps or discharges periodically, this may be due to

thermal expansion.Your water heater may have a check

valve installed in the water line or a water meter with a

check valve. Consult the SearsServiceCenter for further

information. Do not plug the temperature-pressure

relief valve.

Tank (Sediment) Cleaning

Sediment build-up on the tank bottom may create varying

amounts of noise, and if left in the tank will cause prema-

ture tank failure. In some water areas, you may not be

able to drain all sediment deposits by simply draining the

tank. In these cases Mag Erad (part no. 3515) can be used

to help remove the sediment deposits. This may be

ordered from the Sears Service Center. For ordering, refer

to the "Repair Parts" section.

Draining

The water heater should be drained if being shut down

during freezing temperatures. Also periodic draining and

cleaning of sediment from the tank may be necessary.

1. Turn the gas control knob to the "OFF" position.

2. CLOSE the cold water inlet valve to the water heater.

3. OPEN a nearby hot water faucet and leave open to

allow for draining.

4. Connect a hose to the drain valve and terminate to an

adequate drain.

5. OPEN the water heater drain valve to allow for tank

draining.

NOTE: if the water heater is going to be shut down

and drained for an extended period, the drain valve

should be left open with hose connected allowing

water to terminate to an adequate drain.

6. Close the drain valve.

7. Follow instructions in the "Filling The Water Heater"

section.

8. Follow the lighting instructions in the "Lighting" section

to restart the water heater.

Drain Valve Washer

Replacement

NOTE: For replacement, use a '7/32"x '¥_" x 1/8"thick washer

available at your nearest hardware store. For ordering

replacement washers,refer to the "Repair Parts"section.

1. Turn "OFF" gas supply to water heater.

2. Follow/_Draining" instructions.

3. Turning counter clockwise, remove the hex cap below

the screw handle.

4. Remove the washer and put the new one in place.

5. Screw the handle and cap assembly back into the drain

valve and retighten using a wrench. DO NOT OVER

TIGHTEN.

6. Follow instructioi_sin the "Filling The Water Heater"

section.

7. Check for leaks.

8. Follow the lighting instructions in the "Lighting" sec-

tion to restart the water heater.

WASHER

Service

If a condition persists or you are uncertain about the

operation of the water heater, let a qualified person check

it out. Call the Sears Service Center.

Usethisguideto checka "Leaking"waterheater.Many

suspected"Leakers"arenot leakingtanks.Oftenthe

sourceofthewatercanbefoundandcorrected.

If you are not thoroughly familiar with gas codes your

water heater, and safety practices, contact the Sears

Service Center to check the water heater.

II II

CAUTION

Read this manual first. Then before checking the water

heater make sure the gas supply has been turned "OFF",

and never turn the gas "ON" before the tank is com-

pletely full of water.

CAUTION

Never use this water heater unless it is completely filled

with water. To prevent damage to the tank, the tank must

be filled with water. Water must flow from the hot water

faucet before turning "ON" gasto the water heater.

O Water at the draft hood is water which has

vapor

condensed out of the combustion products. This is

caused by a problem in the vent. Contact the Sears

Service Center.

O *Condensation may be seen on pipes in humid

weather or pipe connections may be leaking.

O *The primary anode rod fitting may be leaking.

QSmall amounts of water from temperature-pressure

relief valve may be due to thermal expansion or high

water pressure m your area.

O* The temperature-pressure relief valve may be leak-

ing at the tank fitting.

Water from a drain valve be due to the valve

may

opened slightly.

O *The drain valve be leaking at the tank

may fitting.

O Combustion products contain water vapor which can

condense on the cooler surfaces of the tank. Droplets

form and drip into the fire or run on the floor. This is

common at the time of startup after installation and

when incoming water is cold.

OWater in the water heater bottom or on the floor may

be from condensation, loose connections, or the

reJief valve. DO NOT replace the water heater until

a full inspection of all possible water sources is made

and necessary corrective steps taken.

Leakage from other appliances, water lines, or

ground seepage should also be checked.

* To check whei'e threaded portion enters tank, insert Q-Tip between jacket opening and fitting. If cotton is wet, follow "Draining"

instructions in the "Periodic Maintenance" section and then remove fitting. Put pipe dope or teflon tape on the threads and

replace. Then folrow "Filling the Water Heater" instructions in the "installing the New Water Heater" section.

POWER MISER_10 GAS WATER HEATERS

MODEL NUMBERS:

153.338400 40 Gal. High Altitude

153.338450 40 Gal.

153.338502 50 Gal. High Altitude

153.338550 50 Gal.

153.338702 75 Gal. High Altitude

153.338750 75 Gal

POWER MISER _10 GAS WATER HEATERS

MODEL NUMBERS:

153.338400 40 Gal. High Altitude

153.338450 40 Gal.

153.338502 50 GaL High Altitude

153.338550 50 Gal.

153.338702 75 Gal. High Altitude

153.338750 75 Gal

KEY

NO.

MODEL NUMBERS

153_338400 153.338450 153.338502 153.338550 J153.338702 15K338750

PARTDESCRIPTION

Temperature-pressure Relief Valve

Primary Anode Rod

Cold Inlet Nipple (Heat Trap)

Drain Valve

Drain Valve Washer

('7/3_"x'¥_" x%"thick)**

Thermocouple Clip

Pilot

Thermocouple*

Pilot Tub!ng w/Fittings

Burner Orifice

(Drill Size)

Manifold

Burner

Manifold Cover

inner Door

Gas Control Valve

Temperature Adjustment Knob

Dip Tube Spacer/Washer

Dip Tube

Flue Baffle

Draft Hood

Secondary Anode Rod and

Hot Outlet Nipple (I---JeatTrap)

Model Rating Platef

Restrictor Ring

Mag-Erad

Manual

9000071

9000734

9000948

9000254

9001584

F145-0085

9000284

42-9231

9000278

0230141

#36(HA)

9001626

9000288

9001209

9000281

F145-0842

F145-0697

0530087

9001698

9000944

9000273

9000071

9000734

9000948

9000254

9001584

F145-0085

9000284

42-9231

9000278

0230120

#33

9001626

9000288

9001209

9000281

F145-0842

F145-0697

0530087

9001698

9000944

9OO0273

9000071

9000734

9000948

9000254

PARTNUMBERS

9000071 9000071

9000734 9000734

9000948 9000948

9000254 9000254

9001584 9001584

F145-0085 F145-0085

9000284 9000284

42-9231 42-9231

9000278 9000278

0230141 0230120

#36(HA) #33

9001665 9001665

9000288 9000288

9001209 9001209

9000281 900'0281

F145-0842 F145-0842

F145-0697 F145_0697

0530087 0530087

9001699 9001699

9000945 9000945

9000273 9000273

9001792 9001792

0270118 0270118

9001208 9001208

3515

0291349

9001584

F145-0085

9000284

42-9231

9000278

0230160

#31 (HA)

9001710

9000288

9001209

9000281

F145-0842

F145-0697

0530087

9001698

9001452

9000274

9000071

9000734

9000948

9000254

9001584

F145-0085

9000284

42-9231

9000278

0230144

#29

9001710

9000288

9001209

9000281

F145-0842

F!45-0697

0530087

9001698

9001452

9000274

9001792 9001792 9001792 9001792

22 0270118 0270118 0270118 0270118

23 9001208 9001208 9001208 9001208

* These parts are also available at most Sears retail stores.

** Also available at most hardware stores.

4-Replaced only on return of damaged pJate.

# Not Illustrated

Now that you have purchased your Gas Water Heater,

should a need ever exist for repair parts or service, simply

contact any SearsService Center. Be sure to provide all per-

tinent facts when you call or visit.

All parts listed may be ordered from any Sears Service

Center and Most Searsstores.

If the parts you need are not stocked locally, your order

will be electronically transmitted to a Sears Repair Parts

Distribution Center for handling.

The model number of your Gas Water Heater will be

found on the model rating plate located above the gas

control valve.

WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE

FOLLOWING INFORMATION:

MODEL NUMBER NAME OF ITEM

PARTNUMBER PART DESCRIPTION

THIS IS A REPAIR PARTS LIST, NOT A PACKING LIST.

About Your Warranty

Some warranties say that you must drain the tank once a

month. Your tank will last longer if you do this. Your Sears

warranty is good whether you drain the tank often or not.

We include a drain valve because:

. Many plumbing codes require a drain valve.

. Your water heater will continue to heat efficiently, if a

small amount of water is drained each month. THE

PRICE OF YOUR WATER HEATER DOES NOT

INCLUDE A FREE CHECKUP SERVICE CALL. ON

WATER HEATER INSTALLATIONS ARRANGED BY

SEARS,Sears warrants the installation.

ON INSTALLATIONS NOT MADE BY SEARS AUTHO J

RIZED CONTRACTORS:

1. Your Searswarranty applies to the product only.

2. Searsdoes not warrant the installation.

3. A charge will be made on service calls due to poor or

incomplete installation. These include:

a. Adjusting thermostat.

b. Lighting pilot.

c. Leaks in pipes or fittings.

This manual is in non-technical language. It may help

you avoid the cost of a needless service call. Many ser-

vice calls really aren't needed. Such as when:

I. The gas is turned "OFF".

2. The pilot is out.

3. A gas or water leak is due to loose pipe or connections.

FULLONE YEARWARRANTY ON WATERHEATER

For one year from the date of purchase, when your Sears Kenmore water heater is installed and operated in

accordance with the instructions in this manual, Searswill:

1. Repair defects in material or workmanship in this water heater, free of charge.

2. Furnish and install a new current model water heater of equal capacity and quality, free of charge, if a leak

occurs in the tank.

LIMITEDWARRANTY ON TANKSTHAT LEAK

After one year and through 10 years from the date of purchase, if a leak occurs in the tank, Sears will furnish a

new current model water heater of equal capacity and quality. You will be charged for installation.

LIMITED WARRANTY ON PARTS

After one year and through 5 years from the date of purchase, when your Sears Kenmore water heater is installed

and operated in accordance with the information in this manual, if a part fails due to a failure in materials or

workmanship, Searswill furnish a replacement part free of charge. You wilt be charged for labor.

If the water heater is subjected to commercial, institutional, industrial or other non-residential use, the above

warranty coverage for tanks that leak is effective for 2 years from the date of purchase and the above parts war-

ranty is effective for I year from the date of purchase.

To obtain warranty service, SIMPLY CONTACT THE NEAREST SEARS STORE OR SEARSSERVICECENTER IN

THE UNITED STATES. "This warranty applies only while this product is in use in the United States."

This warranty gives you specific legal rights and you may also have other rights which vary from state to state.

"SEARS,ROEBUCKAND CO., Dept. 817, Hoffman Estates,IL 60179"

Sears Installation Policy

All installation tabor arranged by Sears shall be performed

in a neat, workmanlike manner in accordance with gener-

ally accepted trade practices. Further, all installations shall

comply with all local laws, codes regulations and ordi-

nances. The customer shall also be protected, during

installation, by insurance relating to property damage,

Worker's Compensation and Public Liability.

Sears Installation Warranty

In addition to any warranty extended to you on the Sears

merchandise involved, which warranty becomes effective

the date the merchandise is installed should the work-

manship of any Sears arranged installation prove faulty

within one year, Sears will, upon notice from you, cause

such faults to be corrected at no additional cost to you.

If you want this water heater professionally installed by Sears contact your Sears Salesperson. He will arrange for prompt,

quality installation by Sears authorized contractors ....

(8-94) 0291349-00 Sears,Roebuck and Co., Hoffman Estates,IL 60179 U.S.A.

Kenmore 153338400 User Manual GAS WATER HEATER Manuals And Guides L0801513

KENMORE Water heater, Gas Manual L0801513 KENMORE Water heater, Gas Owner's Manual, KENMORE Water heater, Gas installation guides

Navigation menu

Versions of this User Manual:

Views

Navigation