Kenmore 625349225 User Manual IRON FILTER Manuals And Guides L0911230

KENMORE Iron Filter Manual L0911230 KENMORE Iron Filter Owner's Manual, KENMORE Iron Filter installation guides

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OWNER'S
MANUAL

MODEL NO.
625.349225

Caution:
Read and Follow
All Safety Rules and
Operating Instructions
Before First Use of
This Product.
If you have questions when
installing, operating or maintaining your filter, and when
setting the timer, call this
toll-free
number...

Automatic Iron Filter

1-800-426-9345
(M-F,

7am-8pm,

CST)

• Warranty
• Start Up / Setting Timer

For repair or replacement
parts, call this toll-free number...

1-800-366-7278
See back cover for other
Sears service numbers.

• How It Works
• Care Of
• Specifications
• Repair Parts

www.KenmoreWater.com
SAVE THIS MANUAL
Printed on recycled paper

Sears, Roebuck and Co., 3333 Beverly Road, Hoffman
PRINTED IN U,S,A.

Estates, IL 60179 USA
Part No. 7282679

(Rev. B 10/15/09)

W
A
R
R
A
N
T
Y

SEARS RESIDENTIAL

WATER FILTER

FULL ONE YEAR WARRANTY

ON FILTER

For one year from the date of purchase, when this filter is installed and maintained
in accordance
with our instructions,
Sears will repair, free of charge, defects in
material or workmanship
in this water softener.

FULL FIVE YEAR WARRANTY

AGAINST

LEAKS

For five years from the date of purchase, Sears will furnish and install a new current
model water filter tank, free of charge, if the tank develops a leak.
TO OBTAIN WARRANTY
SERVICE, SIMPLY CONTACT THE NEAREST SEARS
SERVICE
CENTER
THROUGHOUT
THE UNITED
STATES. This warranty
applies only while this product is in use in the United States.
This warranty gives you specific
vary from state to state.

Sears,

Roebuck

legal rights, and you may have other rights which

and Co., D/817 WA, Hoffman

If you want your water filter professionally
installed,
talk to your
prompt,
quality installation
by Sears Authorized
installers.

SEARS

INSTALLATION

POLICY

Sears

SEARS

Estates,

Salesman.

IL 60179

He will arrange

INSTALLATION

WARRANTY

In addition to any warranty
extended
to you on the
Sears merchandise
involved,
which warranty
becomes
effective
the
date
the
merchandise
is

All installation
labor arranged
by Sears shall be performed
in a neat, workmanlike
manner
in accordance with generally
accepted
trade practices.
Further, all installations
shall comply with all local laws,
codes, regulations
and ordinances.
Customer
shall
also be protected,
during
installation,
by insurance
relating
to Property
Damage,
Workman's
Compensation
and Public Liability.

installed,
should the workmanship
of any Sears arranged
installation
prove
faulty within
one year,
Sears will, upon notice from you, cause such faults
to be corrected
at no additional
cost to you.

FACTS AND FIGURES TO KEEP
Fill in the blanks below and keep this book in a safe place so you always have
these facts.
Water Filter Model No.f
Serial Number
Date Installed
Iron Content
pH
Water Pressure
Water Flow Rate
± The model number

for a

Parts Per Million

Taste And/Or

Odor
Pounds/Square
Inch
Gallons Per Minute

is on the rating decal, located on the rim, under

A

the salt hole cover.

T
A
B
I_
E

O
F
C
O
N
T
E
N

SECTION

1

A.

Safety

Guides

B.

Check

List of All Step-By-Step

C.

Program

D.

Sanitizing

E.

Adjustment

SECTION

WATER

the Timer

HOW

B.

Iron in Water

CARE

Changing

B.

Cleaning

C.

Keep the Filter

D.

Helpful

SECTION

Filter

Removes

From Freezing
Checklist

(Service)
THINGS

/ Specifications

5 SERVICER'S

1-5
Use ............

TECH

1-6

WORKS
2-1 & 2-2

It ..................

2-3 &2-4

Bottle

3-1

...........

.........................

3-2

.........................

3-3
3-4

.......................
TO KNOW

4-1

...........................
INFORMATION

Wiring

Schematic

B.

Manual

Initiated

Electronics

C.

Manual

Advance

Diagnostics

D.

"Quick-

Check"

Troubleshooting

E.

Rotary

F.

Water Flow Through

5-1

....................................

Valve Service

6 REPAIR

1-2
1-3 & 1-4

Permanganate

A.

SECTION

.........

FILTER

& Venturi

OTHER

Dimensions

to Install

..............................

OF YOUR

the Nozzle

4

Guides

Permanganate

the Potassium

Hints

1-1

YOUR WATER FILTER

/ How

A.

A.

PAGE NO.

.............................

Timer Features

3

SECTION

Filter

for Potassium

Faceplate

UP

...................................

the Water

A.

START

........................................

2

SECTION

FILTER

Diagnostics

5-2

................

5-3

..........................

5-4

.......................

5-5

..................................
the Filter

PARTS

Valve ....................

5-6 to 5-8
6-1

B

to 6-4

SECTION

1 IWATER

FILTER

START

A. SAFETY GUIDES

S
C
T

• Read all steps, guides and rules carefully before installing and using your new water filter. Follow all steps exactly to correctly install.
Failure to follow them could cause personal injury or property damage. Reading this book will also help you to get all of the benefits from
your water filter.
• Your automatic filter will remove iron from your water supply as described on page 2-3. Also see the specifications on page 4-1. It will
not soften hard water, purify contaminated water, or make other unsafe
water safe to drink. Sears advises you to install a water softener, along
with the iron filter, to remove iron that may get through the filter.
•
Protect the filter and piping from freezing.
voids the filter warranty. See page 3-3.

N

Damage from freezing

• Connect the filter to the house COLD water (120 ° max.) pipe only.
DO NOT CONNECT TO HOT WATER. Hot water will damage inner parts
and weaken or break the tank or bottle.

CAUTIONS
PLEASE READ AND COMPLY WITH THE FOLLOWING GUIDES
TO PREVENT DAMAGE TO THE FILTER OR OTHER PROPERTY,
PERSONAL INJURY, OR POSSIBLE FATAL SHOCK.
• THIS FILTER WORKS ON 24 VOLTS ONLY. BE SURE TO USE
THE TRANSFORMER INCLUDED, AND PLUG IT INTO A
GROUNDED 120V OUTLET.
•
Unplug the transformer right away if the power cable should
become damaged or frayed. Make repairs before plugging back
into the power outlet.
• Always unplug the filter from electrical power before removing outer valve covers.

_]l,tL
_
311=

European Directive 2002/96/EC requires all electrical and electronic equipment to be disposed of according to Waste Electri-

_

cal and Electronic Equipment (WELL) requirements. This directive or similar laws are in place nationally and can vary from
region to region. Please refer to your state and local laws for proper
disposal of this equipment.

1-1

Problems,

Questions?

Call 1-800-426-9345

Kenmore

Water Line

UP

SECTION

1 IWATER

FILTER

B. CHECK LIST OF ALL STEP-BY-STEP
Refer to the Installation
7146611, for step-by-step

Manual,
guides.

part

START

GUIDES TO INSTALL

number

To be sure you have done all the steps to install the
filter, read the following
list. Page numbers
referred
to are in the Installation
Manual.

water
supply

w" Is the house water flow going INTO the filter
valve INLET? Trace piping to be sure..,
page 9.
w" Is the plumbing
bypass
valve (or three valves)
set for SERVICE?...
See Figure 11, page 4-1 of
this manual.
w" Is the valve drain hose connected
the right way,
and without
sharp bends or kinks that could
stop or reduce water flow?..,
page 14.

valve inlet

w" Is the tubing
connected
between
the feeder
valve, on the potassium
permanganate
bottle,
and the filter valve..,
page 10. Is the bottle drain
hose connected
and over the floor drain..,
page
15.
w" Is the transformer
plugged
tinuously
"live", grounded,
cal outlet..,
page 17.
w" Be sure

to restart

the water

into an inside, con120V- 60Hz electri-

heater..,

page

18.

1-2

Problems,

Questions?

UP

Call 1-800-426-9345

Kenmore

Water Line

SECTION

1 IWATER

FILTER

C. PROGRAM

.....................
/

START

UP

THE TIMER
display
7- .........
/

UP button

/

,/

DOWN

button

J

A

SELECT button

J

\

!

\\

RECHARGE

1.

When the transformer
is plugged
into the electrical
outlet a model code is displayed
for a few seconds
followed
by a test number
(example:
J1.1). Then,
12:00 PM and the words PRESENT TIME will begin
to flash in the time display.

button

SET PRESENT

TIME

OF DAY

Press the UP or DOWN buttons
to set the present
time. Press UP to move the display
ahead;
press
DOWN to move the time backward.
a.

If the present

time

night,

PM shows.

be sure

is between

noon

and

mid-

Notes:
If
shows in the display,
press the UP or
DOWN
button
until SIF10 shows
in the display.
Then, press the SELECT button to set, and change to
the flashing
PRESENT
TIME display.
To check the model code, unplug
the transformer
the wall outlet and plug in again, if other than
code shows, see page 5-3 to reset.
If the words

PRESENT

play, press
they do.

the

TIME do not show

SELECT

button

(FIGURE

b.

If the present
noon, be sure

time is between
AM shows.

midnight

at
this

in the dis2) until
Each press of the UP or DOWN
buttons
changes
the time by 1 minute.
Holding
the buttons
in
changes
the time 32 minutes
each second.

SOUND
"BEEPER":
A "beeper"
sounds
while
pressing
buttons
for set-up.
One beep signals
a
change
in the face plate display.
Repeated
beeps
mean the timer will not accept a change
from the
button you have pressed,
telling you to use another
button.

c.

Press the SELECT button
time of day
screen.

and

advance

once to set the present
to the

1-3

Problems,

Questions?

and

Call 1-800-426-9345

Kenmore

Water Line

next

set up

SECTION

1 IWATER

FILTER

C. PROGRAM
2.

SET DAYS

TO RECHARGE

UP

THE TIMER
3.

This setting is the number
of days the filter will go
between
recharges.
The default
setting
is 3 days,
with a maximum
setting of 99.

START

SET RECHARGE

TIME

The filter is factory set to begin recharge at 12:00 AM.
If a different recharge
time is desired, or needed, do
the following.

- t
3.oR'_-,'
RECHarGE

ao

b.

Press the UP or DOWN

buttons

until the correct

number
of days between
the display.

recharges

Press

once to set the days to

the SELECT

button

is shown

in

Press the UP or DOWN

ao

recharge

and advance

to the next set up screen.

recharge

See the chart below to determine
the frequency
of recharges.
Find the number
of people
living in the
household,
and then going across the chart, find the
amount of iron (in parts per million) that is in the water supply. The number
of days that shows is the
number
of days the filter should be set for recharges.

Number
of
People

Iron
2

4

6

Press

Do

time is shown

the

SELECT

buttons

until the correct

in the display.

keypad

once

to set the re-

charge time and return the display
to the normal operating
screen with the present time of
day shown.

(parts

8

per million)
10

12

14

16

20

1

7 days

6 days

5 days

4 days

3 days

3 days

3 days

2 days

2 days

2

6 days

5 days

3 days

3 days

2 days

1 day

1 day

1 day

1 day

3

5 days

3 days

2 days

2 days

1 day

1 day

1 day

1 day

1 day

4

4 days

3 days

2 days

1 day

1 day

1 day

1 day

1 day

1 day

5

4 days

2 days

1 day

1 day

1 day

1 day

1 day

1 day

1 day

6

3 days

2 days

1 day

1 day

1 day

1 day

1 day

1 day

1 day

7

3 days

1 day

1 day

1 day

1 day

1 day

1 day

1 day

1 day

8

2 days

1 day

1 day

1 day

1 day

1 day

1 day

1 day

1 day

NOTE: If there is an iron bleed or the water supply
filter to regenerate
more often than the table above

has high turbidity
shows.

(sand,

silt, sediments,

etc.) set the

1-4

Problems,

Questions?

Call 1-800-426-9345

Kenmore

Water Line

SECTION

1 IWATER

D. SANITIZING

FILTER

7.

Put one teaspoon
chlorite

Press and hold the RECHARGE
button
until
"RECHARGE
NOW"

As the bottle

begins

to fill with water,

press

the

o

one minbegin out

Press the RECHARGE

button

to advance

tion.

After

about

two minutes

of fast rinse,

hypochlorite
names such

the fil-

the bypass

the filter

while

valve(s)

service

sanitizes.

return

the bypass

valve(s)

to

position.

12. Repeat steps 4, 4a, 4b and 4c to advance

PUT THE

the filter

to backwash.
The timer will automatically
advance the filter through
the backwash
and fast
rinse cycles, during which the sanitizing
bleach
is flushed
to the drain.
NOTE:
The backwash
and fast rinse cycles take
about 25 minutes.
When over, the timer automatically returns the filter to service (water flow from the
drain hose stops).

13. Open house

NOTE:
If bypass
valve, Sears part no. 7129871 is
installed,
or if plumbing
is too rigid to move, also
disconnect
the outlet side and move the filter away
from plumbing.

run

until

_ Recommended

filtered

the chlorine

water

faucets

and

by the Water Quality Association.

Kenmore

to

On some water sup-

plies, the water filter may need periodic disinfecting.

Call 1-800-426-9345

allow

odor is gone.

1-5

Questions?

to ser-

valve(s) in bypass posito stand idle for about 45

the chlorine

11. After 45 minutes,

Carefully remove the large plastic clip at the filter valve inlet (pages 6-3 and 6-4). Pull the
valve adaptor
from the valve inlet.

Problems,

in tablet
as Perch-

NOTE: If needed,
adjust the feeder valve tube for
potassium
permanganate
use, page
1-6. Then,
complete
the following
steps.

BYPASS VALVE(S) IN BYPASS POSITION
(SEE
FIGURE
11, PAGE 4-1). Then press the RECHARGE button once again to return the filter
to "service"
position. DOING THIS RELEASES
WATER PRESSURE IN THE FILTER.
o

reposition

Allow

minutes,

ter from backwash
to "fast rinse" cycle. (Water
from the drain hose stops momentarily,
the begins again).
o

SLOWLY,

10. Again, put the bypass

positions
again, a fast flow from the filter drain
hose begins. This is the filter "backwash"
cycle.
Allow the filter to backwash
for several
minutes.
Co

hypo-

vice, Figure 11, page 4-1. Open the nearest fil:
tered water faucet until you can smell chlorine,
then close.

Wait about
30 seconds,
then press
the RECHARGE
button
once more. As the valve re-

Do

of calcium

inlet as far as possible.

Be sure the valve inlet is clean, for a good sealing surface for the valve adaptor
o-ring. Then,
reconnect
plumbing
to the filter.
AFTER
INSTALLING
THE LARGE
PLASTIC
CLIP,
PULL OUTWARD
ON THE VALVE ADAPTOR
TO BE SURE
IT'S PROPERLY
HELD
IN
PLACE.

go

RECHARGE
button again. In about
ute, you will see a slow flow of water
the valve drain hose.

(0.1 ounce)

into the valve

NOTE: You can buy calcium
or granular
form under trade
loron and HTH.

begins
to flash in the
display. The valve motor begins to run to advance
the filter into the
"fill" cycle. Water flows through
the plastic tubing and you will see the potassium
permanganate bottle begin to fill.
ao

UP

THE WATER FILTER

Care is taken at the factory to keep your water filter
as clean and sanitary as possible. However,
it is suggested that the sanitizing
procedure
below is followed ,_1_
o

START

Water Line

SECTION

E.

ADJUSTING

1 IWATER

FILTER

FOR POTASSIUM

PERMANGANATE

START

USE

The filter is factory set to use about two ounces of potassium
permanganate
each recharge.
That's how
much is needed to keep the mineral bed working the
way it should.
However,
if you recharge
the filer
more often than needed
less potassium
permanganate is needed
each time.
The valve (Figure 3) has a tube that
into the bottle. It has two settings
"A" mark, or factory setting, is for
tassium
permanganate.
The "B"
ounce.

to drain

raises and lowers
marked on it. The
two ounces of posetting is for one

adjustment
nut

--

To change
the setting, loosen the adjustment
nut.
Raise the tube until "B" lines up with the top of the
nut, then tighten the nut.

tube

bottle

--

IMPORTANT:
For proper recharging
of the mineral
bed, use the "A" setting. Use the "B" setting ONLY
if the filter is set to recharge more often than the table
on page
1-4 shows.
Improper
recharging
will
shorten
the useful life of the mineral bed.

--

potassium
permanganate
powder

factory set at
this mark

adjustment
nut

1-6

Problems,

Questions?

Call 1-800-426-9345

Kenmore

Water Line

UP

SECTION

2

HOW

A. FACEPLATE

S

RECHARGE

YOUR

WATER

FILTER

WORKS

TIMER FEATURES

NOW

For times you expect to use more
water
than usual,
use the RECHARGE NOW feature. Press the
RECHARGE
button
and hold in
for three seconds.
"RECHARGE

E

C

NOW" begins to flash in the display and a recharge
starts right
away. You will have filtered water
when the recharge is over in about
two hours.

T

VACATION
The day you leave on vacation
or
other long absence, press and release
(do
not hold)
the
RECHARGE
button.
"VAC" begins
to flash in the display.
The timer
will keep time, but the filter will
not recharge and waste water and
potassium
permanganate
solution.

N

When you return, press and release the RECHARGE
button again to return the filter to service, and the
correct time of day will show in the display. Remember to do this or the filter will not recharge
and you
will soon have iron in your water supply.
NOTE:
through
is used.

While in VACATION,
the
a recharge if the RECHARGE

filter will go
NOW feature

To shut off the water supply
to the filter, use the
plumbing
bypass valve(s)...
Figure 11 on page 4-1.
ERROR

CODE

An error code could appear in the faceplate
display
if a problem occurs in the filter electronics.
If you see
and error code instead
of the present
time of day,
please call your local Sears Service Department
for
service.

2-1

Problems,

Questions?

Call 1-800-426-9345

Kenmore

Water Line

SECTION

2

HOW

A. FACEPLATE

YOUR

WATER

FILTER

WORKS

TIMER FEATURES

The default
settings
for fill (3:00 minutes),
brine
draw (80 minutes),
backwash
(20 minutes)
and fast
rinse (5 minutes)
cycles of regeneration
are factory
set for maximum
performance
of the filter. Use the
following
procedures
to check for correct
cycle
times,
or to change
if desired.
However,
only
trained
technicians
should
change
the time settings.

Using the UP or DOWN
wash time from 0 minutes
ADJUSTABLE

FILL

FAST

buttons,
adjust
to 60 minutes.

the back-

RINSE

Press and hold the SELECT button until the display
shows "000--',
then press the SELECT button once
to display the Fill time screen.

Press and hold the SELECT button until the display
shows "000--',
then press the SELECT button four
times to advance
to the Fast Rinse time adjust
screen.

This setting

Using the UP or DOWN
rinse time from 0 minutes

ADJUSTABLE

should

stay at the 3:00 minute

BRINE

fill time.

DRAW

TIMER

"POWER-OUTAGE

1.

U

The present

o

ADJUSTABLE

The display

will show

a time, but it will be flash-

display

is to remind

NOTE: If the filter was in a recharge
was lost, it will now finish the cycle.

2-2
Call

mean-

has not lost time.

NOTE: The flashing
the timer.

Press and hold the SELECT button until the display
shows "000--',
then press the SELECT button three
times to advance
to the Backwash
time adjust
screen.

Questions?

steady,

ing. The timer memory
did not keep the time
setting and must be reset (page 1-3). If you do
not reset the time, regenerations
will most likely
be at the wrong time of day.

the brine

BACKWASH

Problems,

fast

MEMORY"

time of day will show

ing the timer

buttons,
adjust
to 255 minutes.

the

If electrical power
to the timer is interrupted,
the
"memory"
built into timer circuitry keeps time for 6
hours (minimum)
or more. The display is blank and
the filter will not regenerate.
When electrical power
comes on, one of two things will happen.

Press and hold the SELECT button until the display
shows "000- -", then press the SELECT button twice
to advance
to the Brine Draw time adjust screen.

Using the UP or DOWN
draw time from 0 minutes

buttons,
adjust
to 60 minutes.

1-800-426-9345

Kenmore

Water

Line

you to reset

when

power

SECTION

2

HOW

YOUR

WATER

FilTER

B. IRON IN WATER / HOW FILTER REMOVES

WORKS

IT

IMPORTANT:
Sears water filters are sometimes
installed alone in the water system, but most often other water treating equipment
is needed. Always be sure to have your water tested by a qualified
testing laboratory.
If you need help, ask at your Sears store, or call the Kenmore
Water Line, 1- 800- 426- 9345.

Iron in water causes many problems,
from making
rust stains on clothing,
plumbing
fixtures,
etc. to
making food and beverages
look and taste bad. Two
common
kinds of iron are -

can see. The filtering mineral gives off the oxygen to
make the iron change (oxidize)
to red water iron.
@ FILTER

- Clear Water (FERROUS) iron is the most common.
Water with ferrous iron is clear when taken from a
faucet. After standing for 15 to 30 minutes,
turns to a yellow or brown color.
- Red Water (FERRIC)
comes out of a faucet.

iron is rusty

the water

or brown

Bacterial

iron

is another

common

kind.

or red water

is filtered and held within the mineral
service. The iron is then cleaned from

bed during
the mineral

bed during
recharge
with a potassium
nate solution,
and backwashing.

permanga-

RECHARGE
- In time, the filtering mineral has given off all the oxygen it can, and the bed is filled with
the iron it has gathered.
Then the mineral needs a recharge (or regeneration)
to give it a new oxygen supply and to clean iron out. FILL, SOLUTION
DRAW/
RINSE, BACKWASH
and FAST RINSE are stages of
the recharge
(Figure 8).

If

forms stringy mud like clumps in the water. If you
think you have bacterial iron, have a water sample
tested by Sears Water Analysis
Laboratory.
They
will tell you what is needed to treat the bacterial iron.
THIS FILTER WILL NOT REMOVE
BACTERIAL
IRON FROM WATER.

FILL water flows to a bottle filled with potassium
permanganate
powder
during the first stage of recharge. The bottle fills with water to a preset level,
until stopped
by a float shutoff. In the bottle, water
dissolves
some of the potassium
permanganate
powder
so a solution
is ready for the solution
draw
cycle. The fill cycle lasts for 1-1/2 minutes.

The iron filter is filled with a special manganese
coated mineral. The filtering mineral bed is made up
of thousands
of small, odd shaped,
pebble
like
pieces. The mineral
does two things; (1) OXIDIZES
iron and, (2) FILTERS iron.

During the 80 minute
SOLUTION
DRAW/RINSE,
potassium
permanganate
solution
is
passed
through
the filter mineral
to replace the oxygen. A
suction takes the solution from the bottle and puts
it into the mineral
tank. The potassium
permanganate rinses slowly
through
the filtering
mineral,
then goes out of the filter to the drain.

(1)OXIDIZE - Iron most often is dissolved
(clear water iron) in water supplies.
You can't see it and, in
this form, it is not filterable.
When clear water iron
comes in contact with oxygen for a few minutes, the
iron changes to a solid form (red water iron) that you

2-3

Problems,

Questions?

form,

SERVICE (Figure 7) - The water supply, with iron in
it, flows into and downward
through
the filter. The
mineral bed in the filter oxidizes,
gathers and holds
the iron. Clear, iron free water goes out the filter and
to the house pipes.

as it

Your Sears Automatic
Iron Filter will remove up to
20 parts per million (ppm) of the ferrous and/or
ferric kinds of iron. Sears advises you to install a water
softener in the water system after the iron filter, to remove any iron that may get through
the filter.
NOTE:

- Iron, in the oxidized

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Kenmore

Water Line

SECTION

2

HOW

YOUR

WATER

FilTER

B. IRON IN WATER / HOW FILTER REMOVES

WORKS

IT
FILTERED
WATER OUT

FILTERED
WATER OUT

WATER
IN

WATER
IN

FILL
)

SERVICE

i

Mineral
Bed
BYPASS
WATER OUT

Bottle

WATER
IN

\

Potassium
Permanganate

Nozzle &
Venturi

SOLUTION

DRAW/RINSE

Mineral
Bed

BYPASS
WATER OUT

IMPORTANT:
Avoid
using water
in the house
while the filter is regenerating.
Bypass iron water
will go to house pipes and the water heater during
the solution draw and backwash
cycles if a faucet is
opened.

WATER
IN
Drain

Bottle

Mineral
Bed

BACKWASH

When
solution
draw is over, the filter goes into
BACKWASH.
During
backwash,
water
goes UP
through
the mineral at a fast flow. The fast flow loosens and flushes the gathered
iron out of the bed. The
iron goes with the flow of water to the drain. Any potassium permanganate
still in the bed is also flushed
out. The backwash
is 20 minutes long.

Bottle
FILTERED
WATER OUT

After backwash,
water goes DOWN through
the filter (FAST RINSE) for 5 minutes.
The mineral bed is
packed and made ready for return to service. Rinse
water goes to the drain.

WATER
_- Drain

FAST RINSE

IF YOUR

WATER

HAS

A PINK

COLOR

AFTER

q

THE FILTER HAS FINISHED
RECHARGE,
open a
faucet nearby the filter and let the water run until the
pink color gone. See page 3-4 if the pink color appears after every recharge.

2-4

Problems,

Questions?

Call 1-800-426-9345

Kenmore

Water Line

A. CHANGING

S

THE POTASSIUM

T

No. of Recharges
Each Week

2

WHILE
WHILE

TION (be sure "RECHARGE
in timer display).

1.

Turn the used

bottle

not lose the large
valve.
o

Place the used
and discard
dren cannot

3.

Remove

o-ring

on the bottom

in a leak proof

it in a safe place and manner
get to it.
from

the new

Do

of the

plastic

4-1/2

months

4

9 weeks

4-1/2

months

5

7 weeks

3-1/2

months

6

6 weeks

7

5 weeks

Handle

3 months
2-1/2

Turn

the new

bottle

into the feeder

6.

Shake

the bottle

7.

Place the bottle

to level the powder.
onto the base.

bag

so chil-

Feeder Valve

bottle.

or silicone

grease

I

on
READ

the valve to bottle o- ring seal. If not already in
place, put the o-ring in the groove on the bottom of the feeder valve.

WARNINGS

ON THE BOTTLE.

{

Bottle

Turn Off
Used Bottle

Turn On
New Bottle

3-1

Problems,

Questions?

months

POWDER:

the bottle with care. Potassium

__

Put a light coat of Vaseline

6 months

PERMANGANATE

NOTE: The new bottle is only partly filled (about 6
lbs.) with potassium
permanganate
powder.
The
empty part of the bottle is needed so it can fill with
water to dissolve the powder.
o

9 months

3 months

valve

until

you feel the o-ring
touch the top lip of the
bottle. Then tighten another
1/8 turn. DO NOT
OVER TIGHTEN
SO THE O- RING WILL NOT
SEAL.

is not flashing

valve.

18 months

Permanganate
stains deeply. Do not get it on your
clothes or your skin. You should wear old clothes
when changing
the bottle. Please read the warning
printed
on the bottle.

o

out of the feeder

bottle

the cover

WARNING:

THE FILTER IS
IN REGENERA-

NOW"

9 months

If purchased
and used in bulk form, DO NOT OVER
FILL THE BOTTLE. Fill with only 6 lbs. of powder
(see note below). Too much powder
will stop or restrict solution flow from the bottle. Before filling, be
sure to thoroughly
clean the bottle.

THE BOTTLE

CHANGE
THE BOTTLE
IN SERVICE AND NOT

Tube set at
"B" Mark

3

BULK POTASSIUM

NATE LAST? How long a bottle
lasts depends
on how often the filter regenerates
and how much potassium
permanganate
is used.
You can use the chart as a guide to
tell you about how long it will last.

TO CHANGE

Tube set at
"A" Mark

1

HOW LONG DOES A BOTTLE
OF POTASSIUM
PERMANGA-

N

BOTTLE

HOW LONG THE POTASSIUM
PERMANGANATE
BOTTLE
LASTS

IT IS IMPORTANT
that
you
change the bottle before all the potassium permanganate
is gone. If
the filter goes too long without
a
regeneration
with potassium
permanganate,
the filtering
mineral
will lose its manganese
coating
and you can't replace it. New mineral and the service call to change
it are costly. You can buy replacement bottles from Sears, Stock No.
42- 34417.

C

STEPS

PERMANGANATE

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Kenmore

Water Line

B. CLEANING

THE NOZZLE AND VENTURI

A clean nozzle and venturi
(Figure 10) is a must for
the filter to work right. This small unit moves potassium permanganate
solution
from the bottle, into
the mineral bed during
solution draw (page 2- 3). If
the nozzle and venturi
becomes
plugged
with iron,
sand, silt, dirt, etc., it cannot make the suction to

Cap _

___

O-Ring ......_......__ ___
Screen
V

move the solution.
Without this solution
during regeneration,
the mineral bed will not be cleaned as it
should.

Sup po rt _"'--_--.-_._

Nozzle
Screen& _

Clean the nozzle and venturi
each time you change
the bottle. If your water supply has high amounts of
iron, sand, silt, etc., you may have to clean the nozzle
and venturi more often.

Venturi _

\

*Flow Plug
I,

To get to the nozzle and venturi,
remove
the filter
top cover. Be sure the filter is in service cycle (no water pressure
at nozzle and venturi),
then twist off the
cap from the nozzle and venturi
housing.
DO NOT
LOSE THE LARGE O-RING
SEAL. Lift out the

Nozz. & Vent.
Housing
NOTE: Be sure holes in the
gasket align with the holes at
the bottom of the nozzle &
venturi housing.

screen support
and screen, then the nozzle and venturi. Wash and rinse the parts in warm water until
clean. If needed, use a small brush to remove iron or
dirt. Also check
if dirty.

and clean

the gasket

0

WITH
NUMBERED SIDE UP,
SIDE
DOWN
* CONCAVE
INSTALL
_

and flow plug

3-2

Problems,

Questions?

Call 1-800-426-9345

Kenmore

Water Line

C. KEEP THE FILTER FROM FREEZING
If the filter is installed where it could freeze (summer
cabin, lake home, etc.) you must drain all water from
it to stop possible
damage
caused by freezing.
To
drain the filter-

1.
2.

3.

Close the shutoff
pipe,

near

Open

a faucet

valve on the house

the water

meter

in the filtered

pressure

in the filter.

Looking

at Figure

main

or pressure
water

11 on page

5.

o

Unplug

the transformer

remove
bypass

at page

to vent

feeder

valve

move

the

Move

go

the filter close to the floor drain.

o

SLOWLY

Tip the bottom of the filter up a few inches and
hold until all water has drained.
Leave the filter
laying like this until you are ready to use it. Plug
the inlet and outlet with rags to keep dirt, bugs,
etc. out.

or

3-3

Questions?

the

and CAREFULLY
(the filter is heavy) tip the filter over so the valve inlet and outlet are over the
drain. DO NOT REST THE FILTER ON THE INLET AND OUTLET FITTINGS OR THEY WILL
BREAK.

manual,

the plastic clips and pull the adaptors
valve from the inlet and outlet.

Problems,

from

Dump
the liquid contents
of the bottle down the
drain. Place the bottle in a plastic bag and discard in
a safe place and manner
so children cannot get to it.

at the wall outlet.

11 in the installation

and

If you do not have a place to SAFELY store the bottle,
turn the feeder valve off and flush with fresh water.

Pull the holding clip to remove the drain fitting,
with drain hose attached,
from the valve. DO
NOT
LOSE THE BLACK
RUBBER
FLOW
PLUG AND RETAINER.
Looking

the bottle

water

stem in a single bypass valve to bypass.
Close
the inlet and outlet valves in a three valve bypass system, and open the bypass valve.
o

Remove

base. Store the bottle in a warm,
safe place
where it will not spill, and AWAY FROM CHILDREN.

tank.

pipes

4-1,

o

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Kenmore

Water Line

D. BEFORE YOU CALL FOR SERVICE...
PROBLEM

HELPFUL

HINTS CHECKLIST
CORRECTION

CAUSE

FILTERWILL NOT RECHARGE

Manual bypass valve(s) in bypass position

See Figure 11 on page 4-1. Move stem
in a single bypass valve to SERVICE. In a
three valve bypass, open the inlet and
outlet valves, close the bypass valve.

Transformer unplugged at wall outlet,
power cable disconnected from electronic
board, fuse blown/circuit breaker popped,
or circuit switched off

Check for loss of power and correct. Reset the time and use the RECHARGE
NOW feature, page 2-1. Also see "Electric Power Outlet For Your Filter", page 17
in the installation manual.
Press the VACATION

Timer in the vacation "VAC" position

button

turn the filter to service,

FILTER RECHARGES, BUT FILTERED
WATER HAS IRON

once to re-

see page

2-1.

Timer not programmed for recharge

See page
schedule.

1-4

An error code shows in the face plate display

See page

2-1.

Backwash flow washer plugged

Remove drain hose adaptor to clean, see
pages 6-3 and 6-4.

Drain hose plugged, kinked or bent

Straighten hose, or remove and clean.

to program

a recharge

See causes above

No more potassium
storage bottle
Not using
nate

enough

permanganate

potassium

Replace bottle and use RECHARGE
NOW.

in

permanga-

Reset the bottle adjusting
2-1.

tube,

Dirty, plugged or damaged nozzle and
venturi

Disassemble
and inspect.
as needed, page 3-2.

Clean or repair

More frequent recharges needed

Add more

HOT water used while the filter is recharging

The water heater will refill with bypass iron
water. Avoid using water during recharges.

Possible

increase

Ask your Sears store for a new water
analysis. Adjust recharges as needed.

Leaking

faucet

in iron content

or toilet valve

recharges,

see page

refer to page

1-4.

A small leak can waste hundreds of gallons of water in a few days. Fix plumbing
leaks, and always fully close faucets.

LOW WATER PRESSURE AT HOUSE
FAUCETS

Recharge and backwash needed more
often to keep mineral bed clean

Adjust for more frequent
page 1-4.

NOTE:

Well pump pressure set too low

Adjust

to a minimum

recharges.

See

of 20 psi.

Your water supply may have a PINK COLOR after recharges if water pressure is low. To correct, increase pressure, adjust for less
potassium permanganate use and add more recharges, page 1-4, or increase the backwash cycle time, see Servicer's Tech Information.

3-4

Problems,

Questions?

Call 1-800-426-9345

Kenmore

Water Line

SECTION

4 I

OTHER

A. DIMENSIONS

THINGS

TO

KNOW

/ SPECIFICATIONS

BYPASS VALVES

I _[_ilil

_11"--__

Ss

SINGLE-PLASTIC

PULL STEM
OUTWARD

3%" inlet-outlet centerlines

J
/
/

F R EEB OA R I_------_-

',_

-_

c
T
11 II

3-VALVE

CloseBypassValve
Open

Inlet & Outlet

Valves

II
_

_

P I¢°"
q

...........................................................................................................................................
Close
Openlnlet
BYPASS_
Bypass
& Outlet
Valve
Valves

* FREEBOARD is the distance (inches
from top of the tank to top of the
mineral bed (1 cu ft of mineral)
CLASSIFICATION

OF FILTER: .......................................................

Household

FILTER TYPE: .....................................................................

Oxidizing

TYPE OF MINERAL: ................................................................
AMOUNT OF MINERAL:

Manganese dioxide coated

............................................................

1.0 cu. ft.

AMOUNT OF GRAVEL BASE: ........................................................

17 Ibs.

AMOUNT OF FILTER SAND: .........................................................

10 Ibs.

INLET WATER PRESSURE LIMITS: ...................................................

20-125

RATED SERVICE FLOW: ............................................................

8 gal/min

MAX. PRESSURE DROP AT RATED SERVICE FLOW: ...................................
MAXIMUM INLET WATER TEMPERATURE:

10 psi

............................................

120°F

MINIMUM INLET WATER FLOW: .....................................................

7 gal/min.

MINIMUM INLET ANT OUTLET PIPE SIZE: .............................................
BACKWASH FLOW RATE (at 65 psi inlet pressure):
MINIMUM SUPPLY WATER pH:

3/4 inch

.....................................

7 gal/min
7.0

......................................................

CAPACITY RATING: ................................................................

POTASSIUM PERMANGANATE

See Rating

Decal

on Filter

USED AT EACH REGENERATION:

at "A" setting

on Tube: .............................................................

at "B" setting

on Tube:

ELECTRICAL RATING:

2 ounces
1 ounce

............................................................
.............................................................

24V-

50/60

Hz, 0.3 A

4-1

Problems,

psi

Questions?

Call 1-800-426-9345

Kenmore

Water Line

SECTION 4 ]

OTHER

THINGS

TO KNOW

B. NOTES

4-2

Problems,

Questions?

Call 1-800-426-9345

Kenmore

Water Line

SECTION5

SERVICE TECH. INFORMATION
A. TROUBLESHOOTING

S

WIRING SCHEMATIC

C
T

]]

24VAC

E--

. 11f

NC

TRANSFORMER
NO

N

POSITION
SWITCH

FACE PLATE TIMER
_v

A

IMPORTANT:
KEEP THIS MANUAL
WITH YOUR WATER FILTER. IF REPAIRS
VICE TECHNICIAN
MUST HAVE THE INFORMATION
ON THE FOLLOWING

ARE NEEDED,
PAGES.

5-1

Problems,

Questions?

Call 1-800-426-9345

Kenmore

Water Line

THE SER-

SECTION

SERVICE TECH. INFORMATION

5

A. TROUBLESHOOTING
ALWAYS
1. Does
day?

MAKE
the

...If display

time

THESE

INITIAL

display

show

is blank,

CHECKS
the

check power

source

...If time is flashing,
power
was
days.
The filter resumes
normal
charges occur at the wrong time.
2. Plumbing
bypass
position
(see Figure

valve(s)
11, page

sharp

drain

hose

must

of

While in this diagnostic
screen, the following
information is available and may be beneficial tor various
reasons. This information
is retained by the computer from the first time electrical power is applied
to
the face plate.

to the filter.

be in SERVICE

connect

4. Is the transformer
plugged
into a "live"
wall outlet, and the power cable fastened
5. The valve

time

Use the RECHARGE
button to manually
advance
the valve into each cycle and check correct switch
operation.

off for over two
operation
but re-

must
4-1).

3. The inlet and outlet pipes must
ter inlet and outlet respectively.

correct

FIRST

...Press the UP button to display
this face plate has had electrical

to the fil-

grounded
securely?

be free of kinks

TIME

and
...Press the DOWN button to display the number
of
regenerations
initiated
by this face plate since the
model code number
was entered.

bends.

If you do not find the problem
tial checks, do the MANUAL
NOSTICS.
MANUAL
INITIATED
DIAGNOSTIC

after making
ADVANCE

the iniDIAG-

ELECTRONICS
RECHARGE

1. To enter diagnostics,
press and hold the SELECT
button until (000- -) shows in the display.

2. Press
until

The letter (P) and dash or dashes indicate
position
switch operation.
The letter shows if the switch is
closed.
A dash shows when the switch is open.
SWITCH
DISPLAYS

VALVE

CYCLE

valve rotating
to another

STATUS

button

code

appears

and

hold for 3 seconds

in the display.

filter operation,

the model

3. Press the SELECT button
to return the present
time display. If the code was changed,
make ALL the
timer settings, page 1-3 and 1-4.

ifdisplay
a button (or isa not
presseddisplay
withinwhen
4 minutes.
flashing
setting

times

5-2

Problems,

Questions?

code

To reset the code, press the UP or DOWN buttons
until the correct model code shows in the display.

from one position

preset
returns
I recharge),
OTE: If the
face time
plate automatically
is left in a diagnostic

the SELECT

the model

NOTE: For correct
must be SIF10.

valve in service, fill, draw, backwash or fast rinse position
-p

the number
of days
power applied.

Call 1-800-426-9345

Kenmore

Water Line

or days

I

to I

SECTION

SERVICE TECH. INFORMATION

5

A. TROUBLESHOOTING
MANUAL

ADVANCE

DIAGNOSTICS

Use the following
procedures
valve through
the regeneration
eration.

to advance
the filter
cycles to check op-

Remove the top cover to observe
eration during valve rotation.
DISPLAY
1. Press

MUST SHOW
and

TIME

...restriction
in valve drain, causing a back- pressure
(bends, kinks, elevated
too high, etc.),
...obstruction
in brine valve or brine tubing
...inner
valve failure
(obstructed
rotor disc, wave
washer defective,
etc.)

cam and switch

op-

3. Again press the RECHARGE
button to move the
valve into backwash.
Look for a fast flow of water

AND DAY

hold the RECHARGE

from the drain

button

for 3 sec-

Check

for fill water

does

not

nozzle

enter

and

flow to the brine

the

venturi,

2. After verifying
to move the valve

tank,

look

for

fill flow plug

tank.

and all

If water
tubing.

check

AUTOMATIC

ELECTRONIC

gasket,

Err 05
PROCEDURE

to service,

the

RE-

SERVICE
WATER

into filtered

WATER
vice)

BYPASS

water

rotor

LEAKS

(unfiltered

supply.

o-ring(s)

at resin

disc, seal or wave
FROM

1. Defective

rotor

2. Defective

o-ring

water

DRAIN

to

washer.

HOSE

disc, seal, or wave

tank

(during

ser-

washer.

or

DIAGNOSTICS

on disc shaft.

plate monitors
the electronic
components
and circuits for correct operation.
If a malfunction
occurs,
an error code appears
in the face plate display.
POSSIBLE

DEFECT

MOST LIKELY _ ....

Err 01, Err 03
& Err 04

the filter

press

2. Defective

The face plate has a self diagnostic
function
for the
electrical
systems
(except input power).
The face

CODE

to move

5. To return
the filter
CHARGE
button once.

1. Missing
or defective
valve connection.

for...

...dirty or defective
nozzle and venturi
...nozzle
and venturi
not seated
on the
gasket defective

button

flow rate about

"bleeds"

water
to the drain will begin. Verify solution draw
from the brine tank by shining the flashlight
into the
brinewell
and observing
a noticeable
drop in the liquid level.
brine,

the RECHARGE

UNFILTERED

fill, press the RECHARGE
button
into solution draw. A slow flow of

If the unit does not draw

4-1).

into fast rinse. Again, look for a drain
the same as backwash.

OTHER

an obstructed

or brine

page

Be sure household
water pressure
(well system) is
maintained
at a minimum
of 20 psi. Adjust
the
pump switch upward,
if needed.
4. Press

the motor

(see specifications,

...An obstructed
flow indicates
a plugged
top distributor, backwash
flow plug, or drain hose.

onds until RECHARGE
NOW flashes in the display
and the filter moves into the fill cycle.

...If the motor does not run, check
wiring connections.

hose

_ LEAST LIKELY

wiring harness or connection
motor inoperative

to position

switch

/ switch / valve defect causing high torque

/

faceplate
FOR

REMOVING

ERROR

CODE

FROM

FACEPLATE:

1. Unplug

transformer

fect .... 3. Plug in transformer .... 4. Wait for 12 minutes. The error code will return if the defect was not corrected.
RECHARGE button for 3 seconds as an alternate way to clear an error code.

....

Questions?

Call 1-800-426-9345

Kenmore

de-

Press and hold the

5-3

Problems,

2. Correct

Water Line

SECTION

SERVICE TECH. INFORMATION

5

A. TROUBLESHOOTING
1. Is raw water pipe plumbed to valve inlet?
2. Is plumbing bypass valve(s) in service?
3. Is valve drain hose unobstructed?
VISUAl_
4. Does solution
bottle CHECKS
have potassium

I IRON IN WATER ]-_'I

permanganate remaining?

f

IIMER SHOWS WRONG TIME
AND DAY AND/OR IS FLASHING ]

I

!

f

!

Investigate reason for
power loss. Be sure outlet for filter cannot be
switched off

1. Wiring harness has loose
connections,
or defective

f

I
I

I WATER CONITAINSIRON
1

t

f

I

f

defective
i Switch
Valve motor
inoperative

Do Manual Advance
I NO IRON IN
WATER

Check electrical power
to timer (outlet, transformer, all connections)

I Reset
Electrical
power programming
was off.
all timer

I NOT IN SERVICE POSITION I

TEST
WATER AT FILTERED
WATER
FAUCETCLOSEST
TO FILTER

f

IT'MER
O,SPLAY
BLANK
1

g

÷

OBSERVE VALVlE CAM POSITION
|

I,NSERV,CE
POSIT,ON
I

I

!
I

TIMER DISPLAY SHOWS CORRECT
TIME AND DAY, AND iS STEADY

I

,_
[CHECK

Diagnostic to verify proper function "

f

_'

correct regeneration pro-

PROGRAMMING OK

gramming.

FOR FAM LY NEEDS

Do
ManualAdvance
Diagnostic
to verify
proper function

TOO FEW REGENERATIONS PROGRAMMED

_l

1. Leaking faucet or
stool
J
2 Filteredwater usedI
at outside faucets ]
3 Other unusual filtered water usage

De Manual Advance Diagnostic to
I verify proper function.

f

t

FILL CYCLE CHECKFILL
DO MANUAL
ADVANCE
TO
I
FLOW
TO SOLUTION
BOTTLE

f

!

I

PROGRAMMING l

f

Filter regenerated since
customer called. Check for

I

P

1
t,

FROM ELBOW AT TOP OF
DISCONNECT
5/16" OD. TUBING
FEEDER
VALVE.

t
i

NO FILL FLOW |
TO BO13LE

J

WATER I$ FLOWING I
FROM TUBING
I
I

I

I BOTrLE
ILL FLOW
TO
OKAY

f

Obstruction in feeder
valve, fittings or
ad ustment tubing.

DO MANUAL ADVANCE
TO SOLUTION DRAW

NO WATER FLOW FROM
TUB NG

1. Plugged nozzle and venture
2. Plugged housing
3. Obstructed fill flow plug
Defective rotor & disc
_i Plugged tubing

Verify draw by observing noticeable drop
in solution battle. (*See note below.)

!
I

INo
oRoP
,NLEVEL
I

LEVEL DROPS SLOWLY
(*See NOTE below)
I

MANUAL ADVANCE TO BACKWASH AND I
FAST RINSE CYCLES AND VERIFY
CORRECT DRAIN FLOW RATES

I ELBOW
DISCONNECTTUBING
ON FEEDERVALVE
AT

÷

I

I

t

!

[FLOW
_ATEB
TOO
BLOW
]
I SUCTION iT TUBING I
1. Obstruction in feeder
valve, fittings or
tubing.
2. Defective feeder
valve diaphragm
3. Plugged vent hole in
diaphragm cap.

TUBINGWAfER
FLOWINGIf/E_OM. I TUBINGWATERNO
SUCTIONFLowORFRoM11,
II
1. Obstructed drain hose
or fitting
2 Elevated drain hose on
low pressure, or raised
over 8' above floor
3 Oefactive actualor piston
4. Defective rotor _, disc

1. Partially obstructed flow
plug
2. Partially obstructed top
and/or bottom distributor
3. Mineral bed iron fouled

1 Dirtyordefactive
nozzle
and wntorie
u '
] 2. Nozzle and venturE not
seated properly on gasket
I 3 Defective center o-ring seal
on actuator piston
4 Defective disc seal, rotor.
wave washer, or other inner
vave fai ure

(May be stripped of
manganese coating and
need replacement.)

L

*NOTE: Average solution draw time to
bottom of adjustment tube is 3 to 5 minutes.

5-4

Problems,

Questions?

Call 1-800-426-9345

Kenmore

Water Line

SECTION

SERVICE TECH. INFORMATION

5

B. ROTARY VALVE SERVICE
BEFORE WORKING
ON THE VALVE, TURN OFF
THE WATER SUPPLY AND DISCONNECT
FROM
ELECTRICAL
POWER. TO RELIEVE PRESSURE:
... THREE VALVE BYPASS: Close the inlet and open
a filtered water faucet. Then close the outlet valve
and

open

the bypass

valve.

... SEARS SPECIAL BYPASS: Slide the bypass valve
stem to bypass position.
Loosen the three hex head
screws (see (A_ in drawing)
the valve to allow pressure
water with a rag).

toward the backside
of
water to bleed out (catch

\

DISASSEMBLY
To remove a part or group of parts, refer to the valve
drawing.
A common screwdriver
or nut driver, Phillips screwdriver
and pliers are the only tools needed
to completely
disassemble.
SERVICING

8

flow plug (backwash
and fast rinse flow
rate control)

t

THE VALVE
rotor & disc

Inspect
fects.

all o- rings,

seals and gaskets

Inspect the bottom surface
scratches,
chips or wear.
NOTE:
current

for wear or de-

of the rotor

If a replacement
is needed,
replacement
part.

and

disc for

be sure to use the
venturi seal

ASSEMBLY
Be sure all parts are in place and in the proper position. Lubricate
ALL o-rings,
and seals with FDA approved silicone grease. To install the rotor seal, first
place the seal into the valve groove,
round
side
down (see cross section). Apply a light coating of silicone grease to the seal's crossing ribs. Then carefully center the wear strip on the seal, and push it
downward
onto the seal.
Install

the

nozzle

and

venturi

seal

and

drain

seal.

Assemble
the rotor

two o-rings
and the wave washer
onto
and disc. The center the rotor and disc, in

the valve

body,

on the rotor

Tighten the screws using a criss-cross
pattern.
torque
wrench
is available,
torque
to 30-40
pounds.

seal.

Lower the cover onto the valve body and rotor shaft.
Then install
the cover holding
screws.
BEFORE
TIGHTENING
THE
SCREWS,
INSTALL
THE
VALVE CAM AND GEAR, THEN TURN THE ROTOR (CLOCKWISE
ONLY) TO SERVICE POSITION.

Lubricate
the gear on the motor, and the valve cam
gear with Molykote
grease,
or other high quality
gear lubricant.
Be sure to orient
the valve cam.

switch

as shown,

with lever toward

5-5

Problems,

Questions?

If a
inch

Call 1-800-426-9345

Kenmore

Water Line

SECTION5

SERVICE TECH. INFORMATION

C. WATER FLOW THROUGH
SERVICE

THE FILTER VALVE

CYCLE
POSITION
SWlmCH

,VALVE INLET
(UNFILTERED WATER)
VALVE OUTLET
(FILTERED WATER'

TOP
DISTRIBUTOR
MINERAL
TANK
Hard, unfiltered water enters the valve inlet port. Internal valve
porting routes the water down and out the top distributor, into the
mineral tank. The water is filtered as it passes through the
mineral bed, then enters the bottom distributor. Filtered water
flows back into the valve and out the valve outlet, to the house
filtered water pipes.

INERAL

BE ,

4!"

4.o"

kk,BOTTOM
DISTRIBUTOR

FILL

CYCLE

POSITION
SWITCH
POSITION
SWITCH

VALVE CAM
ROTOR & DISC

VENTURI

""--

FILL FLOW
PLUG
FILL WATER
(FILTERED)
VALVE OUTLET
(FILTERED WATER

VALVE INLET
(UNFILTERED WATER)

I
I
I

seat
washer
vent and
overflow
drain

To begin a regeneration, the solid state timer energizes the circuit to the
valve motor. The valve motor rotatesthe rotorand diseand thevalve cam
untilthe positionswitch leverdrops toopen the motorcirucitand position the
valve in FILL. As the rotorand disc rotates, the portopens for FILTERED
water fill through the venturi. Fill flow continues to the solution bottle,
regulated by the fill flow plug. The bo_e refills until the float becomes
buoyant and forces the bibwasher o-ring seal against the seat. If it fails to
seal, excessive fill water goes to the drain untilthe valve exits the fill cycle.
As the water stands in the bottle, it slowly dissolves about 2 oz. of the
potassium permanganate powder atthe "A" setting(1 oz. at the "B" setting).

5-6

Problems,

Questions?

Call 1-800-426-9345

Kenmore

Water Line

SECTION5

SERVICE TECH. INFORMATION

C. WATER FLOW THROUGH
SOLUTION

THE FILTER VALVE

DRAW AND RINSE

POSITION

ROTOR & DISC
VENTURI
VALVE
OUTLET
(BYPASS
WATER)
\

NO77LE

DRAIN
INLET

.A

SOLUTION

w°°
oot

TOP
DISTRIBUTOR

U

o_

I_

feeder
valve

,J /
rL_°

'_"_ BOTTOM
DISTRIBUTOR
seal on
bib washer
adj.

float

After fill, timer/switch action allows the motor to turn the rotor
and disc into SOLUTION DRAW position. Water flow is directed
to the nozzle. Suction, created by the nozzle and venturi, pulls
the feeder diaphragm down to unseat the bib washer o-ring
seal. Solution is drawn from the bottle, through the feeder valve,
and through the nozzle assembly to the filter tank. The solution rinses slowly through the mineral bed to restore oxygen
used during service. Rinse water flows to the drain.

solution
draw

NOTE: Solution
the cycle.

draw occurs during the first few minutes of

potassium
permanganate
powder

5-7

Problems,

Questions?

Call 1-800-426-9345

Kenmore

Water Line

SECTION5

SERVICE TECH. INFORMATION

C. WATER FLOW THROUGH
BACKWASH

THE FILTER VALVE
FAST RINSE

CYCLE

POSITION
SWITCH

POSITION

ROTOR & DISC

FLOW PLUG

ROTOR &

CYCLE

POSITION SWITCH

DRAIN

VALVE
INLET
OUTLET

INLET

DISTRIBUTOR

_k_,

TOP
DISTRIBUTOR

OUTLET

. BOI-I'OM
....2.._
DISTRIBUTOR

Switching action again allows the motor to turn the rotor & disc to place the
valve in BACKWASH, stopping water flow to the nozzle. Water is routed
down and out the bottom distributor, up through the bed, and out the top
distributor to the drain. The fast flow (controlled by a flow plug in the drain
fitting) flushes dirt, sediments, iron deposits, and remaining solution to the
drain.

BOTTOM
DISTRIBUTOR

During FAST RINSE, the rotor & disc is positioned so water flow enters the
mineral tank through the top distributor, and exits through the bottom
distributor, to the drain. The fast flow of water downward through the
mineral bed flushes any remaining solution to the drain. The mineral bed is
packed and prepared for return to service.
The solid state timer again energizes the motor to return the valve to
As the valve rotates, the position switch lever drops to open the
circuit. The valve remains positioned in service until the timer initiates the
next regeneration.

5-8

Problems,

Questions?

Call 1-800-426-9345

Kenmore

Water Line

Kenmore MODEL NO. 625.349225

S

13
see valve assembly
14

C

15
16

T
N
4 __----_(b

2

(

18

24
/
_v

23

/
J
f
/

/

2O

J

6-1

Problems,

Questions?

Call 1-800-426-9345

Kenmore

Water Line

Kenmore MODEL NO. 625.349225
KEY
NO.

PART
NO.

1

7105047

Rep'l

2

7088855

Top Distributor

3

7170270

O-Ring,

2-3/4

4

7170254

O-Ring,

13/16 x 1-1/16

5

7170296

O-Ring,

2-7/8

6

7088033

Clamp

DESCRIPTION
Distributor

x 3

x 3-1/4

Retainer

(2 req'd)

7

7176292

Clamp

Section

8

7128566

Power

Cable Wire Harness

9

0900300

Screw,

#4-40

10

7285677

Faceplate

11

7259927

Wire Harness

PART
NO.

21

7124415

Gravel,

22

7010739

Tank Base

23

42-34417

24

7046968

Valve Asm

25

1124200

Tubing,

26

7092210

Shroud

4,

7026196

Base (styrofoam)

27

9001001

O-Ring,

28

7011816

Hose Adaptor

29

1202600

Nut Ferrule

30

7011785

Elbow

31

7046942

Tube and Adaptor

32

7111519

O- Ring, 13/32 x 27/32

33

9000804

O-Ring,

34

0516403

Insert Seat

35

0504413

Diaphragm

36

7112735

Main Valve Stem

37

0507597

Diaphragm

38

9006042

Screw, #10-14
req'd)

39

7070666

Hose Clamp

40

7046633

Tubing

41

1140800

Hose Adaptor

42

7046641

Valve Body

43

9000601

Hose Adaptor

44

1136300

Tubing

45

7046625

Tubing

DESCRIPTION
17 Ibs.

Rep'l Bottle
nate)

(Incl. 6 Ibs. Pot. Permanga(Incl. Key Nos. 27 - 47)

5/16 O.D. x 12 ft.

(2 req'd)

x 1/4 (2 req'd)

Timer

12

7275907

Transformer,

13

7144449

Top Cover

14

7103972

Screw,

#8-18

x 7/16 (4 req'd)

15

0900291

Screw,

#8-32

x 3/8 (2 req'd)

24V-

16

7288120

Cover

17

7146734

Bottom

Cover

18

7092202

Mineral

Tank

19

4015000

Mineral,

20

0501783

Filter Sand, 10 Ibs.

1OVA

Bracket

1 cu. ft.

36-----_
34-----_,
33"---"

KEY
NO.

;
='

3-7/8

x 4-1/8
(Includes

Key No. 29)

(3 req'd)

(Includes

Key No. 29)

7/8 x 1

Cap
x 1-1/4

Tapping

(Adjustment)
(Machined)

(2 req'd)

46

7046683

Float

3_,.,

47

7047126

Pin

29 _-------._

4,

7046950

Diaphragm

Asm.

4,

7146611

Installation

Manual

4,

7282679

Owner's

(Incl. Key Nos. 31 - 36)

30 -'---_
29 _

f_

,".......... 43

,/;-

Manual

Not illustrated
27

45

6-2

Problems,

Questions?

Call 1-800-426-9345

Kenmore

(4

Water Line

Kenmore MODEL NO. 625.349225

6
7
8

!

9

10

11

3O

14
15
16
17

21
2O
19

6-3

Problems,

Questions?

Call 1-800-426-9345

Kenmore

Water Line

Kenmore MODEL NO. 625.349225
KEY
NO.

PART
NO.

KEY
NO.

PART
NO.

1

7131755

Screw, #6-20

26

7146043

Screen

2

7281306

Motor

27

7167659

Screen Support

3

0900857

Screw, #6-20

4

7288112

Motor

28

7170262

O-Ring,

29

7199729

Cap

5

0503288

Bearing

30

7248706

Ground Clamp •

6

7284964

Cam and Gear

31

7081764

Seat (Nozzle & Ventud)

7

7142942

Clip (Drain)

32

7129889

Spring

8

7030585

Retainer

33

7092642

Plug (Drain Seat)

9

0509537

Flow Plug

34

7170204

O- Ring, 3/8 x 9/16

10

7170327

O- Ring, 5/8 x 13/16

35

7134224

Rotor Seat

11

7141239

Drain Hose Adaptor

36

7170246

O-Ring,

37

7199232

Rotor & Disc

38

7082087

Wave Washer

39

7170212

O- Ring, 3/4 x 15/16

40

7170238

O- Ring, 7/16 x 5/8

41

7085263

Valve Cover

DESCRIPTION
x 7/8 (2 req'd)

x 3/8 (2 req'd)

Plate

Washer

•

DESCRIPTION

1-3/16

3-3/8

x 1-3/8

x 3-5/8

12

7116713

Clip (2 req'd)

13

0507369

Installation

Nut (2 req'd)

14

0507615

Installation

Tube (2 req'd)

15

7170335

Washer

16

2207800

Installation

17

7170288

O-Ring,

42

7074123

Screw, #1 O- 14 x 2 (5 req'd)

18

7082053

Valve Body

43

7077472

Expansion Pin

19

7170319

O-Ring,

1/4 x 3/8 (2 req'd)

44

7030713

Switch

20

7081201

Retainer

(Nozzle

& Ventud)

45

7117816

Spacer

21

7081104

Nozzle

Housing

46

7070412

Screw, #4-24

22

1202600

Nut Ferrule

•

7085247

23

7089267

Tubing

Nozzle & Venturi Asm. (Incl. Key Nos. 21
& 24 through 29)

24

1148800

Flow Plug,

•

7111941

Small Parts Bag (Incl. all items marked
with •)

25

7114533

Nozzle

& Venturi

7129716
-

7204362

Gasket

only

Seat Kit (Incl. Key Nos. 31,34, 35, 36, 39
& 40)

(2 req'd)

[]
[]

[]

Adaptor

(2 req'd)

15/16 x 1-3/16

& Venturi

•

(2 req'd)

•

.3 gpm
Gasket

Kit

x 1-1/8

Not illustrated.
[] Not included with filter - available from Sears Stock
No. 42-3441.

6-4

Problems,

Questions?

Call 1-800-426-9345

Kenmore

Water Line

Your Home
For repair-in
your home-of
all major brand appliances,
lawn and garden equipment, or heating and cooling systems,
no matter who made it, no ma_er who sold it!
For the replacement pa_s, accessories and
owner's manuals that you need to do-it-yourself.
Sears professional installation of home appliances
and items like garage door openers and water heaters.
For

1-800-4-MY-HOME
Call anytime,

®

day or night (U.S.A. and Canada)

www.sea_.co

m

_'_+sea

rs+ca

Our Home
For repair of carry-in items like vacuums, lawn equipment,
and electronics, call or go on-line for the location of your nearest
Sears Pa_s & Repair Center.

1-800-488-1222
Call an_ime,

day or night (U.SA

only)

www.sea rs,com

To purchase a protection agreement (U.S.A.)
or maintenance agreement (Canada) on a product serviced

1-800-827-6655

(U.S.A,)

Para pedir servicio de reparaci6n
a domicilio, y para ordenar piezas:

1-888-SU-HOGAR
(I-888-784-6427)

SM

1-800-361-6665
Au Canada

by Sears:

(Canada)

pour servi_

en fran£ais:

t -800-LE-FOYER

Mc

(1-800-533-6937)
www, sears.

!iIiiii:!iiiiiiiii_i_iii_iii_iii_iii_iii_iii_iii_iii_iii_iii_iii_iii_iii_iii_

® Reg_tered TrademaA / IN Trademark / _,_Sewice Mark of Seam, Roebuck and Co.
® Marca Registrada l _ Marca de F_bdca/s_ Marc;ade Servicio de Sears, Roebuck and Co_
_c Maque de commerce I t_, Marque depos_e de Sea_, Roebuck and Co,

@ Seam

Roebuck

and Co.



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