Kenmore 625349225 User Manual IRON FILTER Manuals And Guides L0911230
KENMORE Iron Filter Manual L0911230 KENMORE Iron Filter Owner's Manual, KENMORE Iron Filter installation guides
User Manual: Kenmore 625349225 625349225 KENMORE IRON FILTER - Manuals and Guides View the owners manual for your KENMORE IRON FILTER #625349225. Home:Plumbing Parts:Kenmore Parts:Kenmore IRON FILTER Manual
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OWNER'S
MANUAL
MODEL NO.
625.349225
Caution:
Read and Follow
All Safety Rules and
Operating Instructions
Before First Use of
This Product.
If you have questions when
installing, operating or maintaining your filter, and when
setting the timer, call this
toll-free
number...
Automatic Iron Filter
1-800-426-9345
(M-F,
7am-8pm,
CST)
• Warranty
• Start Up / Setting Timer
For repair or replacement
parts, call this toll-free number...
1-800-366-7278
See back cover for other
Sears service numbers.
• How It Works
• Care Of
• Specifications
• Repair Parts
www.KenmoreWater.com
SAVE THIS MANUAL
Printed on recycled paper
Sears, Roebuck and Co., 3333 Beverly Road, Hoffman
PRINTED IN U,S,A.
Estates, IL 60179 USA
Part No. 7282679
(Rev. B 10/15/09)
W
A
R
R
A
N
T
Y
SEARS RESIDENTIAL
WATER FILTER
FULL ONE YEAR WARRANTY
ON FILTER
For one year from the date of purchase, when this filter is installed and maintained
in accordance
with our instructions,
Sears will repair, free of charge, defects in
material or workmanship
in this water softener.
FULL FIVE YEAR WARRANTY
AGAINST
LEAKS
For five years from the date of purchase, Sears will furnish and install a new current
model water filter tank, free of charge, if the tank develops a leak.
TO OBTAIN WARRANTY
SERVICE, SIMPLY CONTACT THE NEAREST SEARS
SERVICE
CENTER
THROUGHOUT
THE UNITED
STATES. This warranty
applies only while this product is in use in the United States.
This warranty gives you specific
vary from state to state.
Sears,
Roebuck
legal rights, and you may have other rights which
and Co., D/817 WA, Hoffman
If you want your water filter professionally
installed,
talk to your
prompt,
quality installation
by Sears Authorized
installers.
SEARS
INSTALLATION
POLICY
Sears
SEARS
Estates,
Salesman.
IL 60179
He will arrange
INSTALLATION
WARRANTY
In addition to any warranty
extended
to you on the
Sears merchandise
involved,
which warranty
becomes
effective
the
date
the
merchandise
is
All installation
labor arranged
by Sears shall be performed
in a neat, workmanlike
manner
in accordance with generally
accepted
trade practices.
Further, all installations
shall comply with all local laws,
codes, regulations
and ordinances.
Customer
shall
also be protected,
during
installation,
by insurance
relating
to Property
Damage,
Workman's
Compensation
and Public Liability.
installed,
should the workmanship
of any Sears arranged
installation
prove
faulty within
one year,
Sears will, upon notice from you, cause such faults
to be corrected
at no additional
cost to you.
FACTS AND FIGURES TO KEEP
Fill in the blanks below and keep this book in a safe place so you always have
these facts.
Water Filter Model No.f
Serial Number
Date Installed
Iron Content
pH
Water Pressure
Water Flow Rate
± The model number
for a
Parts Per Million
Taste And/Or
Odor
Pounds/Square
Inch
Gallons Per Minute
is on the rating decal, located on the rim, under
A
the salt hole cover.
T
A
B
I_
E
O
F
C
O
N
T
E
N
SECTION
1
A.
Safety
Guides
B.
Check
List of All Step-By-Step
C.
Program
D.
Sanitizing
E.
Adjustment
SECTION
WATER
the Timer
HOW
B.
Iron in Water
CARE
Changing
B.
Cleaning
C.
Keep the Filter
D.
Helpful
SECTION
Filter
Removes
From Freezing
Checklist
(Service)
THINGS
/ Specifications
5 SERVICER'S
1-5
Use ............
TECH
1-6
WORKS
2-1 & 2-2
It ..................
2-3 &2-4
Bottle
3-1
...........
.........................
3-2
.........................
3-3
3-4
.......................
TO KNOW
4-1
...........................
INFORMATION
Wiring
Schematic
B.
Manual
Initiated
Electronics
C.
Manual
Advance
Diagnostics
D.
"Quick-
Check"
Troubleshooting
E.
Rotary
F.
Water Flow Through
5-1
....................................
Valve Service
6 REPAIR
1-2
1-3 & 1-4
Permanganate
A.
SECTION
.........
FILTER
& Venturi
OTHER
Dimensions
to Install
..............................
OF YOUR
the Nozzle
4
Guides
Permanganate
the Potassium
Hints
1-1
YOUR WATER FILTER
/ How
A.
A.
PAGE NO.
.............................
Timer Features
3
SECTION
Filter
for Potassium
Faceplate
UP
...................................
the Water
A.
START
........................................
2
SECTION
FILTER
Diagnostics
5-2
................
5-3
..........................
5-4
.......................
5-5
..................................
the Filter
PARTS
Valve ....................
5-6 to 5-8
6-1
B
to 6-4
SECTION
1 IWATER
FILTER
START
A. SAFETY GUIDES
S
C
T
• Read all steps, guides and rules carefully before installing and using your new water filter. Follow all steps exactly to correctly install.
Failure to follow them could cause personal injury or property damage. Reading this book will also help you to get all of the benefits from
your water filter.
• Your automatic filter will remove iron from your water supply as described on page 2-3. Also see the specifications on page 4-1. It will
not soften hard water, purify contaminated water, or make other unsafe
water safe to drink. Sears advises you to install a water softener, along
with the iron filter, to remove iron that may get through the filter.
•
Protect the filter and piping from freezing.
voids the filter warranty. See page 3-3.
N
Damage from freezing
• Connect the filter to the house COLD water (120 ° max.) pipe only.
DO NOT CONNECT TO HOT WATER. Hot water will damage inner parts
and weaken or break the tank or bottle.
CAUTIONS
PLEASE READ AND COMPLY WITH THE FOLLOWING GUIDES
TO PREVENT DAMAGE TO THE FILTER OR OTHER PROPERTY,
PERSONAL INJURY, OR POSSIBLE FATAL SHOCK.
• THIS FILTER WORKS ON 24 VOLTS ONLY. BE SURE TO USE
THE TRANSFORMER INCLUDED, AND PLUG IT INTO A
GROUNDED 120V OUTLET.
•
Unplug the transformer right away if the power cable should
become damaged or frayed. Make repairs before plugging back
into the power outlet.
• Always unplug the filter from electrical power before removing outer valve covers.
_]l,tL
_
311=
European Directive 2002/96/EC requires all electrical and electronic equipment to be disposed of according to Waste Electri-
_
cal and Electronic Equipment (WELL) requirements. This directive or similar laws are in place nationally and can vary from
region to region. Please refer to your state and local laws for proper
disposal of this equipment.
1-1
Problems,
Questions?
Call 1-800-426-9345
Kenmore
Water Line
UP
SECTION
1 IWATER
FILTER
B. CHECK LIST OF ALL STEP-BY-STEP
Refer to the Installation
7146611, for step-by-step
Manual,
guides.
part
START
GUIDES TO INSTALL
number
To be sure you have done all the steps to install the
filter, read the following
list. Page numbers
referred
to are in the Installation
Manual.
water
supply
w" Is the house water flow going INTO the filter
valve INLET? Trace piping to be sure..,
page 9.
w" Is the plumbing
bypass
valve (or three valves)
set for SERVICE?...
See Figure 11, page 4-1 of
this manual.
w" Is the valve drain hose connected
the right way,
and without
sharp bends or kinks that could
stop or reduce water flow?..,
page 14.
valve inlet
w" Is the tubing
connected
between
the feeder
valve, on the potassium
permanganate
bottle,
and the filter valve..,
page 10. Is the bottle drain
hose connected
and over the floor drain..,
page
15.
w" Is the transformer
plugged
tinuously
"live", grounded,
cal outlet..,
page 17.
w" Be sure
to restart
the water
into an inside, con120V- 60Hz electri-
heater..,
page
18.
1-2
Problems,
Questions?
UP
Call 1-800-426-9345
Kenmore
Water Line
SECTION
1 IWATER
FILTER
C. PROGRAM
.....................
/
START
UP
THE TIMER
display
7- .........
/
UP button
/
,/
DOWN
button
J
A
SELECT button
J
\
!
\\
RECHARGE
1.
When the transformer
is plugged
into the electrical
outlet a model code is displayed
for a few seconds
followed
by a test number
(example:
J1.1). Then,
12:00 PM and the words PRESENT TIME will begin
to flash in the time display.
button
SET PRESENT
TIME
OF DAY
Press the UP or DOWN buttons
to set the present
time. Press UP to move the display
ahead;
press
DOWN to move the time backward.
a.
If the present
time
night,
PM shows.
be sure
is between
noon
and
mid-
Notes:
If
shows in the display,
press the UP or
DOWN
button
until SIF10 shows
in the display.
Then, press the SELECT button to set, and change to
the flashing
PRESENT
TIME display.
To check the model code, unplug
the transformer
the wall outlet and plug in again, if other than
code shows, see page 5-3 to reset.
If the words
PRESENT
play, press
they do.
the
TIME do not show
SELECT
button
(FIGURE
b.
If the present
noon, be sure
time is between
AM shows.
midnight
at
this
in the dis2) until
Each press of the UP or DOWN
buttons
changes
the time by 1 minute.
Holding
the buttons
in
changes
the time 32 minutes
each second.
SOUND
"BEEPER":
A "beeper"
sounds
while
pressing
buttons
for set-up.
One beep signals
a
change
in the face plate display.
Repeated
beeps
mean the timer will not accept a change
from the
button you have pressed,
telling you to use another
button.
c.
Press the SELECT button
time of day
screen.
and
advance
once to set the present
to the
1-3
Problems,
Questions?
and
Call 1-800-426-9345
Kenmore
Water Line
next
set up
SECTION
1 IWATER
FILTER
C. PROGRAM
2.
SET DAYS
TO RECHARGE
UP
THE TIMER
3.
This setting is the number
of days the filter will go
between
recharges.
The default
setting
is 3 days,
with a maximum
setting of 99.
START
SET RECHARGE
TIME
The filter is factory set to begin recharge at 12:00 AM.
If a different recharge
time is desired, or needed, do
the following.
- t
3.oR'_-,'
RECHarGE
ao
b.
Press the UP or DOWN
buttons
until the correct
number
of days between
the display.
recharges
Press
once to set the days to
the SELECT
button
is shown
in
Press the UP or DOWN
ao
recharge
and advance
to the next set up screen.
recharge
See the chart below to determine
the frequency
of recharges.
Find the number
of people
living in the
household,
and then going across the chart, find the
amount of iron (in parts per million) that is in the water supply. The number
of days that shows is the
number
of days the filter should be set for recharges.
Number
of
People
Iron
2
4
6
Press
Do
time is shown
the
SELECT
buttons
until the correct
in the display.
keypad
once
to set the re-
charge time and return the display
to the normal operating
screen with the present time of
day shown.
(parts
8
per million)
10
12
14
16
20
1
7 days
6 days
5 days
4 days
3 days
3 days
3 days
2 days
2 days
2
6 days
5 days
3 days
3 days
2 days
1 day
1 day
1 day
1 day
3
5 days
3 days
2 days
2 days
1 day
1 day
1 day
1 day
1 day
4
4 days
3 days
2 days
1 day
1 day
1 day
1 day
1 day
1 day
5
4 days
2 days
1 day
1 day
1 day
1 day
1 day
1 day
1 day
6
3 days
2 days
1 day
1 day
1 day
1 day
1 day
1 day
1 day
7
3 days
1 day
1 day
1 day
1 day
1 day
1 day
1 day
1 day
8
2 days
1 day
1 day
1 day
1 day
1 day
1 day
1 day
1 day
NOTE: If there is an iron bleed or the water supply
filter to regenerate
more often than the table above
has high turbidity
shows.
(sand,
silt, sediments,
etc.) set the
1-4
Problems,
Questions?
Call 1-800-426-9345
Kenmore
Water Line
SECTION
1 IWATER
D. SANITIZING
FILTER
7.
Put one teaspoon
chlorite
Press and hold the RECHARGE
button
until
"RECHARGE
NOW"
As the bottle
begins
to fill with water,
press
the
o
one minbegin out
Press the RECHARGE
button
to advance
tion.
After
about
two minutes
of fast rinse,
hypochlorite
names such
the fil-
the bypass
the filter
while
valve(s)
service
sanitizes.
return
the bypass
valve(s)
to
position.
12. Repeat steps 4, 4a, 4b and 4c to advance
PUT THE
the filter
to backwash.
The timer will automatically
advance the filter through
the backwash
and fast
rinse cycles, during which the sanitizing
bleach
is flushed
to the drain.
NOTE:
The backwash
and fast rinse cycles take
about 25 minutes.
When over, the timer automatically returns the filter to service (water flow from the
drain hose stops).
13. Open house
NOTE:
If bypass
valve, Sears part no. 7129871 is
installed,
or if plumbing
is too rigid to move, also
disconnect
the outlet side and move the filter away
from plumbing.
run
until
_ Recommended
filtered
the chlorine
water
faucets
and
by the Water Quality Association.
Kenmore
to
On some water sup-
plies, the water filter may need periodic disinfecting.
Call 1-800-426-9345
allow
odor is gone.
1-5
Questions?
to ser-
valve(s) in bypass posito stand idle for about 45
the chlorine
11. After 45 minutes,
Carefully remove the large plastic clip at the filter valve inlet (pages 6-3 and 6-4). Pull the
valve adaptor
from the valve inlet.
Problems,
in tablet
as Perch-
NOTE: If needed,
adjust the feeder valve tube for
potassium
permanganate
use, page
1-6. Then,
complete
the following
steps.
BYPASS VALVE(S) IN BYPASS POSITION
(SEE
FIGURE
11, PAGE 4-1). Then press the RECHARGE button once again to return the filter
to "service"
position. DOING THIS RELEASES
WATER PRESSURE IN THE FILTER.
o
reposition
Allow
minutes,
ter from backwash
to "fast rinse" cycle. (Water
from the drain hose stops momentarily,
the begins again).
o
SLOWLY,
10. Again, put the bypass
positions
again, a fast flow from the filter drain
hose begins. This is the filter "backwash"
cycle.
Allow the filter to backwash
for several
minutes.
Co
hypo-
vice, Figure 11, page 4-1. Open the nearest fil:
tered water faucet until you can smell chlorine,
then close.
Wait about
30 seconds,
then press
the RECHARGE
button
once more. As the valve re-
Do
of calcium
inlet as far as possible.
Be sure the valve inlet is clean, for a good sealing surface for the valve adaptor
o-ring. Then,
reconnect
plumbing
to the filter.
AFTER
INSTALLING
THE LARGE
PLASTIC
CLIP,
PULL OUTWARD
ON THE VALVE ADAPTOR
TO BE SURE
IT'S PROPERLY
HELD
IN
PLACE.
go
RECHARGE
button again. In about
ute, you will see a slow flow of water
the valve drain hose.
(0.1 ounce)
into the valve
NOTE: You can buy calcium
or granular
form under trade
loron and HTH.
begins
to flash in the
display. The valve motor begins to run to advance
the filter into the
"fill" cycle. Water flows through
the plastic tubing and you will see the potassium
permanganate bottle begin to fill.
ao
UP
THE WATER FILTER
Care is taken at the factory to keep your water filter
as clean and sanitary as possible. However,
it is suggested that the sanitizing
procedure
below is followed ,_1_
o
START
Water Line
SECTION
E.
ADJUSTING
1 IWATER
FILTER
FOR POTASSIUM
PERMANGANATE
START
USE
The filter is factory set to use about two ounces of potassium
permanganate
each recharge.
That's how
much is needed to keep the mineral bed working the
way it should.
However,
if you recharge
the filer
more often than needed
less potassium
permanganate is needed
each time.
The valve (Figure 3) has a tube that
into the bottle. It has two settings
"A" mark, or factory setting, is for
tassium
permanganate.
The "B"
ounce.
to drain
raises and lowers
marked on it. The
two ounces of posetting is for one
adjustment
nut
--
To change
the setting, loosen the adjustment
nut.
Raise the tube until "B" lines up with the top of the
nut, then tighten the nut.
tube
bottle
--
IMPORTANT:
For proper recharging
of the mineral
bed, use the "A" setting. Use the "B" setting ONLY
if the filter is set to recharge more often than the table
on page
1-4 shows.
Improper
recharging
will
shorten
the useful life of the mineral bed.
--
potassium
permanganate
powder
factory set at
this mark
adjustment
nut
1-6
Problems,
Questions?
Call 1-800-426-9345
Kenmore
Water Line
UP
SECTION
2
HOW
A. FACEPLATE
S
RECHARGE
YOUR
WATER
FILTER
WORKS
TIMER FEATURES
NOW
For times you expect to use more
water
than usual,
use the RECHARGE NOW feature. Press the
RECHARGE
button
and hold in
for three seconds.
"RECHARGE
E
C
NOW" begins to flash in the display and a recharge
starts right
away. You will have filtered water
when the recharge is over in about
two hours.
T
VACATION
The day you leave on vacation
or
other long absence, press and release
(do
not hold)
the
RECHARGE
button.
"VAC" begins
to flash in the display.
The timer
will keep time, but the filter will
not recharge and waste water and
potassium
permanganate
solution.
N
When you return, press and release the RECHARGE
button again to return the filter to service, and the
correct time of day will show in the display. Remember to do this or the filter will not recharge
and you
will soon have iron in your water supply.
NOTE:
through
is used.
While in VACATION,
the
a recharge if the RECHARGE
filter will go
NOW feature
To shut off the water supply
to the filter, use the
plumbing
bypass valve(s)...
Figure 11 on page 4-1.
ERROR
CODE
An error code could appear in the faceplate
display
if a problem occurs in the filter electronics.
If you see
and error code instead
of the present
time of day,
please call your local Sears Service Department
for
service.
2-1
Problems,
Questions?
Call 1-800-426-9345
Kenmore
Water Line
SECTION
2
HOW
A. FACEPLATE
YOUR
WATER
FILTER
WORKS
TIMER FEATURES
The default
settings
for fill (3:00 minutes),
brine
draw (80 minutes),
backwash
(20 minutes)
and fast
rinse (5 minutes)
cycles of regeneration
are factory
set for maximum
performance
of the filter. Use the
following
procedures
to check for correct
cycle
times,
or to change
if desired.
However,
only
trained
technicians
should
change
the time settings.
Using the UP or DOWN
wash time from 0 minutes
ADJUSTABLE
FILL
FAST
buttons,
adjust
to 60 minutes.
the back-
RINSE
Press and hold the SELECT button until the display
shows "000--',
then press the SELECT button once
to display the Fill time screen.
Press and hold the SELECT button until the display
shows "000--',
then press the SELECT button four
times to advance
to the Fast Rinse time adjust
screen.
This setting
Using the UP or DOWN
rinse time from 0 minutes
ADJUSTABLE
should
stay at the 3:00 minute
BRINE
fill time.
DRAW
TIMER
"POWER-OUTAGE
1.
U
The present
o
ADJUSTABLE
The display
will show
a time, but it will be flash-
display
is to remind
NOTE: If the filter was in a recharge
was lost, it will now finish the cycle.
2-2
Call
mean-
has not lost time.
NOTE: The flashing
the timer.
Press and hold the SELECT button until the display
shows "000--',
then press the SELECT button three
times to advance
to the Backwash
time adjust
screen.
Questions?
steady,
ing. The timer memory
did not keep the time
setting and must be reset (page 1-3). If you do
not reset the time, regenerations
will most likely
be at the wrong time of day.
the brine
BACKWASH
Problems,
fast
MEMORY"
time of day will show
ing the timer
buttons,
adjust
to 255 minutes.
the
If electrical power
to the timer is interrupted,
the
"memory"
built into timer circuitry keeps time for 6
hours (minimum)
or more. The display is blank and
the filter will not regenerate.
When electrical power
comes on, one of two things will happen.
Press and hold the SELECT button until the display
shows "000- -", then press the SELECT button twice
to advance
to the Brine Draw time adjust screen.
Using the UP or DOWN
draw time from 0 minutes
buttons,
adjust
to 60 minutes.
1-800-426-9345
Kenmore
Water
Line
you to reset
when
power
SECTION
2
HOW
YOUR
WATER
FilTER
B. IRON IN WATER / HOW FILTER REMOVES
WORKS
IT
IMPORTANT:
Sears water filters are sometimes
installed alone in the water system, but most often other water treating equipment
is needed. Always be sure to have your water tested by a qualified
testing laboratory.
If you need help, ask at your Sears store, or call the Kenmore
Water Line, 1- 800- 426- 9345.
Iron in water causes many problems,
from making
rust stains on clothing,
plumbing
fixtures,
etc. to
making food and beverages
look and taste bad. Two
common
kinds of iron are -
can see. The filtering mineral gives off the oxygen to
make the iron change (oxidize)
to red water iron.
@ FILTER
- Clear Water (FERROUS) iron is the most common.
Water with ferrous iron is clear when taken from a
faucet. After standing for 15 to 30 minutes,
turns to a yellow or brown color.
- Red Water (FERRIC)
comes out of a faucet.
iron is rusty
the water
or brown
Bacterial
iron
is another
common
kind.
or red water
is filtered and held within the mineral
service. The iron is then cleaned from
bed during
the mineral
bed during
recharge
with a potassium
nate solution,
and backwashing.
permanga-
RECHARGE
- In time, the filtering mineral has given off all the oxygen it can, and the bed is filled with
the iron it has gathered.
Then the mineral needs a recharge (or regeneration)
to give it a new oxygen supply and to clean iron out. FILL, SOLUTION
DRAW/
RINSE, BACKWASH
and FAST RINSE are stages of
the recharge
(Figure 8).
If
forms stringy mud like clumps in the water. If you
think you have bacterial iron, have a water sample
tested by Sears Water Analysis
Laboratory.
They
will tell you what is needed to treat the bacterial iron.
THIS FILTER WILL NOT REMOVE
BACTERIAL
IRON FROM WATER.
FILL water flows to a bottle filled with potassium
permanganate
powder
during the first stage of recharge. The bottle fills with water to a preset level,
until stopped
by a float shutoff. In the bottle, water
dissolves
some of the potassium
permanganate
powder
so a solution
is ready for the solution
draw
cycle. The fill cycle lasts for 1-1/2 minutes.
The iron filter is filled with a special manganese
coated mineral. The filtering mineral bed is made up
of thousands
of small, odd shaped,
pebble
like
pieces. The mineral
does two things; (1) OXIDIZES
iron and, (2) FILTERS iron.
During the 80 minute
SOLUTION
DRAW/RINSE,
potassium
permanganate
solution
is
passed
through
the filter mineral
to replace the oxygen. A
suction takes the solution from the bottle and puts
it into the mineral
tank. The potassium
permanganate rinses slowly
through
the filtering
mineral,
then goes out of the filter to the drain.
(1)OXIDIZE - Iron most often is dissolved
(clear water iron) in water supplies.
You can't see it and, in
this form, it is not filterable.
When clear water iron
comes in contact with oxygen for a few minutes, the
iron changes to a solid form (red water iron) that you
2-3
Problems,
Questions?
form,
SERVICE (Figure 7) - The water supply, with iron in
it, flows into and downward
through
the filter. The
mineral bed in the filter oxidizes,
gathers and holds
the iron. Clear, iron free water goes out the filter and
to the house pipes.
as it
Your Sears Automatic
Iron Filter will remove up to
20 parts per million (ppm) of the ferrous and/or
ferric kinds of iron. Sears advises you to install a water
softener in the water system after the iron filter, to remove any iron that may get through
the filter.
NOTE:
- Iron, in the oxidized
Call 1-800-426-9345
Kenmore
Water Line
SECTION
2
HOW
YOUR
WATER
FilTER
B. IRON IN WATER / HOW FILTER REMOVES
WORKS
IT
FILTERED
WATER OUT
FILTERED
WATER OUT
WATER
IN
WATER
IN
FILL
)
SERVICE
i
Mineral
Bed
BYPASS
WATER OUT
Bottle
WATER
IN
\
Potassium
Permanganate
Nozzle &
Venturi
SOLUTION
DRAW/RINSE
Mineral
Bed
BYPASS
WATER OUT
IMPORTANT:
Avoid
using water
in the house
while the filter is regenerating.
Bypass iron water
will go to house pipes and the water heater during
the solution draw and backwash
cycles if a faucet is
opened.
WATER
IN
Drain
Bottle
Mineral
Bed
BACKWASH
When
solution
draw is over, the filter goes into
BACKWASH.
During
backwash,
water
goes UP
through
the mineral at a fast flow. The fast flow loosens and flushes the gathered
iron out of the bed. The
iron goes with the flow of water to the drain. Any potassium permanganate
still in the bed is also flushed
out. The backwash
is 20 minutes long.
Bottle
FILTERED
WATER OUT
After backwash,
water goes DOWN through
the filter (FAST RINSE) for 5 minutes.
The mineral bed is
packed and made ready for return to service. Rinse
water goes to the drain.
WATER
_- Drain
FAST RINSE
IF YOUR
WATER
HAS
A PINK
COLOR
AFTER
q
THE FILTER HAS FINISHED
RECHARGE,
open a
faucet nearby the filter and let the water run until the
pink color gone. See page 3-4 if the pink color appears after every recharge.
2-4
Problems,
Questions?
Call 1-800-426-9345
Kenmore
Water Line
A. CHANGING
S
THE POTASSIUM
T
No. of Recharges
Each Week
2
WHILE
WHILE
TION (be sure "RECHARGE
in timer display).
1.
Turn the used
bottle
not lose the large
valve.
o
Place the used
and discard
dren cannot
3.
Remove
o-ring
on the bottom
in a leak proof
it in a safe place and manner
get to it.
from
the new
Do
of the
plastic
4-1/2
months
4
9 weeks
4-1/2
months
5
7 weeks
3-1/2
months
6
6 weeks
7
5 weeks
Handle
3 months
2-1/2
Turn
the new
bottle
into the feeder
6.
Shake
the bottle
7.
Place the bottle
to level the powder.
onto the base.
bag
so chil-
Feeder Valve
bottle.
or silicone
grease
I
on
READ
the valve to bottle o- ring seal. If not already in
place, put the o-ring in the groove on the bottom of the feeder valve.
WARNINGS
ON THE BOTTLE.
{
Bottle
Turn Off
Used Bottle
Turn On
New Bottle
3-1
Problems,
Questions?
months
POWDER:
the bottle with care. Potassium
__
Put a light coat of Vaseline
6 months
PERMANGANATE
NOTE: The new bottle is only partly filled (about 6
lbs.) with potassium
permanganate
powder.
The
empty part of the bottle is needed so it can fill with
water to dissolve the powder.
o
9 months
3 months
valve
until
you feel the o-ring
touch the top lip of the
bottle. Then tighten another
1/8 turn. DO NOT
OVER TIGHTEN
SO THE O- RING WILL NOT
SEAL.
is not flashing
valve.
18 months
Permanganate
stains deeply. Do not get it on your
clothes or your skin. You should wear old clothes
when changing
the bottle. Please read the warning
printed
on the bottle.
o
out of the feeder
bottle
the cover
WARNING:
THE FILTER IS
IN REGENERA-
NOW"
9 months
If purchased
and used in bulk form, DO NOT OVER
FILL THE BOTTLE. Fill with only 6 lbs. of powder
(see note below). Too much powder
will stop or restrict solution flow from the bottle. Before filling, be
sure to thoroughly
clean the bottle.
THE BOTTLE
CHANGE
THE BOTTLE
IN SERVICE AND NOT
Tube set at
"B" Mark
3
BULK POTASSIUM
NATE LAST? How long a bottle
lasts depends
on how often the filter regenerates
and how much potassium
permanganate
is used.
You can use the chart as a guide to
tell you about how long it will last.
TO CHANGE
Tube set at
"A" Mark
1
HOW LONG DOES A BOTTLE
OF POTASSIUM
PERMANGA-
N
BOTTLE
HOW LONG THE POTASSIUM
PERMANGANATE
BOTTLE
LASTS
IT IS IMPORTANT
that
you
change the bottle before all the potassium permanganate
is gone. If
the filter goes too long without
a
regeneration
with potassium
permanganate,
the filtering
mineral
will lose its manganese
coating
and you can't replace it. New mineral and the service call to change
it are costly. You can buy replacement bottles from Sears, Stock No.
42- 34417.
C
STEPS
PERMANGANATE
Call 1-800-426-9345
Kenmore
Water Line
B. CLEANING
THE NOZZLE AND VENTURI
A clean nozzle and venturi
(Figure 10) is a must for
the filter to work right. This small unit moves potassium permanganate
solution
from the bottle, into
the mineral bed during
solution draw (page 2- 3). If
the nozzle and venturi
becomes
plugged
with iron,
sand, silt, dirt, etc., it cannot make the suction to
Cap _
___
O-Ring ......_......__ ___
Screen
V
move the solution.
Without this solution
during regeneration,
the mineral bed will not be cleaned as it
should.
Sup po rt _"'--_--.-_._
Nozzle
Screen& _
Clean the nozzle and venturi
each time you change
the bottle. If your water supply has high amounts of
iron, sand, silt, etc., you may have to clean the nozzle
and venturi more often.
Venturi _
\
*Flow Plug
I,
To get to the nozzle and venturi,
remove
the filter
top cover. Be sure the filter is in service cycle (no water pressure
at nozzle and venturi),
then twist off the
cap from the nozzle and venturi
housing.
DO NOT
LOSE THE LARGE O-RING
SEAL. Lift out the
Nozz. & Vent.
Housing
NOTE: Be sure holes in the
gasket align with the holes at
the bottom of the nozzle &
venturi housing.
screen support
and screen, then the nozzle and venturi. Wash and rinse the parts in warm water until
clean. If needed, use a small brush to remove iron or
dirt. Also check
if dirty.
and clean
the gasket
0
WITH
NUMBERED SIDE UP,
SIDE
DOWN
* CONCAVE
INSTALL
_
and flow plug
3-2
Problems,
Questions?
Call 1-800-426-9345
Kenmore
Water Line
C. KEEP THE FILTER FROM FREEZING
If the filter is installed where it could freeze (summer
cabin, lake home, etc.) you must drain all water from
it to stop possible
damage
caused by freezing.
To
drain the filter-
1.
2.
3.
Close the shutoff
pipe,
near
Open
a faucet
valve on the house
the water
meter
in the filtered
pressure
in the filter.
Looking
at Figure
main
or pressure
water
11 on page
5.
o
Unplug
the transformer
remove
bypass
at page
to vent
feeder
valve
move
the
Move
go
the filter close to the floor drain.
o
SLOWLY
Tip the bottom of the filter up a few inches and
hold until all water has drained.
Leave the filter
laying like this until you are ready to use it. Plug
the inlet and outlet with rags to keep dirt, bugs,
etc. out.
or
3-3
Questions?
the
and CAREFULLY
(the filter is heavy) tip the filter over so the valve inlet and outlet are over the
drain. DO NOT REST THE FILTER ON THE INLET AND OUTLET FITTINGS OR THEY WILL
BREAK.
manual,
the plastic clips and pull the adaptors
valve from the inlet and outlet.
Problems,
from
Dump
the liquid contents
of the bottle down the
drain. Place the bottle in a plastic bag and discard in
a safe place and manner
so children cannot get to it.
at the wall outlet.
11 in the installation
and
If you do not have a place to SAFELY store the bottle,
turn the feeder valve off and flush with fresh water.
Pull the holding clip to remove the drain fitting,
with drain hose attached,
from the valve. DO
NOT
LOSE THE BLACK
RUBBER
FLOW
PLUG AND RETAINER.
Looking
the bottle
water
stem in a single bypass valve to bypass.
Close
the inlet and outlet valves in a three valve bypass system, and open the bypass valve.
o
Remove
base. Store the bottle in a warm,
safe place
where it will not spill, and AWAY FROM CHILDREN.
tank.
pipes
4-1,
o
Call 1-800-426-9345
Kenmore
Water Line
D. BEFORE YOU CALL FOR SERVICE...
PROBLEM
HELPFUL
HINTS CHECKLIST
CORRECTION
CAUSE
FILTERWILL NOT RECHARGE
Manual bypass valve(s) in bypass position
See Figure 11 on page 4-1. Move stem
in a single bypass valve to SERVICE. In a
three valve bypass, open the inlet and
outlet valves, close the bypass valve.
Transformer unplugged at wall outlet,
power cable disconnected from electronic
board, fuse blown/circuit breaker popped,
or circuit switched off
Check for loss of power and correct. Reset the time and use the RECHARGE
NOW feature, page 2-1. Also see "Electric Power Outlet For Your Filter", page 17
in the installation manual.
Press the VACATION
Timer in the vacation "VAC" position
button
turn the filter to service,
FILTER RECHARGES, BUT FILTERED
WATER HAS IRON
once to re-
see page
2-1.
Timer not programmed for recharge
See page
schedule.
1-4
An error code shows in the face plate display
See page
2-1.
Backwash flow washer plugged
Remove drain hose adaptor to clean, see
pages 6-3 and 6-4.
Drain hose plugged, kinked or bent
Straighten hose, or remove and clean.
to program
a recharge
See causes above
No more potassium
storage bottle
Not using
nate
enough
permanganate
potassium
Replace bottle and use RECHARGE
NOW.
in
permanga-
Reset the bottle adjusting
2-1.
tube,
Dirty, plugged or damaged nozzle and
venturi
Disassemble
and inspect.
as needed, page 3-2.
Clean or repair
More frequent recharges needed
Add more
HOT water used while the filter is recharging
The water heater will refill with bypass iron
water. Avoid using water during recharges.
Possible
increase
Ask your Sears store for a new water
analysis. Adjust recharges as needed.
Leaking
faucet
in iron content
or toilet valve
recharges,
see page
refer to page
1-4.
A small leak can waste hundreds of gallons of water in a few days. Fix plumbing
leaks, and always fully close faucets.
LOW WATER PRESSURE AT HOUSE
FAUCETS
Recharge and backwash needed more
often to keep mineral bed clean
Adjust for more frequent
page 1-4.
NOTE:
Well pump pressure set too low
Adjust
to a minimum
recharges.
See
of 20 psi.
Your water supply may have a PINK COLOR after recharges if water pressure is low. To correct, increase pressure, adjust for less
potassium permanganate use and add more recharges, page 1-4, or increase the backwash cycle time, see Servicer's Tech Information.
3-4
Problems,
Questions?
Call 1-800-426-9345
Kenmore
Water Line
SECTION
4 I
OTHER
A. DIMENSIONS
THINGS
TO
KNOW
/ SPECIFICATIONS
BYPASS VALVES
I _[_ilil
_11"--__
Ss
SINGLE-PLASTIC
PULL STEM
OUTWARD
3%" inlet-outlet centerlines
J
/
/
F R EEB OA R I_------_-
',_
-_
c
T
11 II
3-VALVE
CloseBypassValve
Open
Inlet & Outlet
Valves
II
_
_
P I¢°"
q
...........................................................................................................................................
Close
Openlnlet
BYPASS_
Bypass
& Outlet
Valve
Valves
* FREEBOARD is the distance (inches
from top of the tank to top of the
mineral bed (1 cu ft of mineral)
CLASSIFICATION
OF FILTER: .......................................................
Household
FILTER TYPE: .....................................................................
Oxidizing
TYPE OF MINERAL: ................................................................
AMOUNT OF MINERAL:
Manganese dioxide coated
............................................................
1.0 cu. ft.
AMOUNT OF GRAVEL BASE: ........................................................
17 Ibs.
AMOUNT OF FILTER SAND: .........................................................
10 Ibs.
INLET WATER PRESSURE LIMITS: ...................................................
20-125
RATED SERVICE FLOW: ............................................................
8 gal/min
MAX. PRESSURE DROP AT RATED SERVICE FLOW: ...................................
MAXIMUM INLET WATER TEMPERATURE:
10 psi
............................................
120°F
MINIMUM INLET WATER FLOW: .....................................................
7 gal/min.
MINIMUM INLET ANT OUTLET PIPE SIZE: .............................................
BACKWASH FLOW RATE (at 65 psi inlet pressure):
MINIMUM SUPPLY WATER pH:
3/4 inch
.....................................
7 gal/min
7.0
......................................................
CAPACITY RATING: ................................................................
POTASSIUM PERMANGANATE
See Rating
Decal
on Filter
USED AT EACH REGENERATION:
at "A" setting
on Tube: .............................................................
at "B" setting
on Tube:
ELECTRICAL RATING:
2 ounces
1 ounce
............................................................
.............................................................
24V-
50/60
Hz, 0.3 A
4-1
Problems,
psi
Questions?
Call 1-800-426-9345
Kenmore
Water Line
SECTION 4 ]
OTHER
THINGS
TO KNOW
B. NOTES
4-2
Problems,
Questions?
Call 1-800-426-9345
Kenmore
Water Line
SECTION5
SERVICE TECH. INFORMATION
A. TROUBLESHOOTING
S
WIRING SCHEMATIC
C
T
]]
24VAC
E--
. 11f
NC
TRANSFORMER
NO
N
POSITION
SWITCH
FACE PLATE TIMER
_v
A
IMPORTANT:
KEEP THIS MANUAL
WITH YOUR WATER FILTER. IF REPAIRS
VICE TECHNICIAN
MUST HAVE THE INFORMATION
ON THE FOLLOWING
ARE NEEDED,
PAGES.
5-1
Problems,
Questions?
Call 1-800-426-9345
Kenmore
Water Line
THE SER-
SECTION
SERVICE TECH. INFORMATION
5
A. TROUBLESHOOTING
ALWAYS
1. Does
day?
MAKE
the
...If display
time
THESE
INITIAL
display
show
is blank,
CHECKS
the
check power
source
...If time is flashing,
power
was
days.
The filter resumes
normal
charges occur at the wrong time.
2. Plumbing
bypass
position
(see Figure
valve(s)
11, page
sharp
drain
hose
must
of
While in this diagnostic
screen, the following
information is available and may be beneficial tor various
reasons. This information
is retained by the computer from the first time electrical power is applied
to
the face plate.
to the filter.
be in SERVICE
connect
4. Is the transformer
plugged
into a "live"
wall outlet, and the power cable fastened
5. The valve
time
Use the RECHARGE
button to manually
advance
the valve into each cycle and check correct switch
operation.
off for over two
operation
but re-
must
4-1).
3. The inlet and outlet pipes must
ter inlet and outlet respectively.
correct
FIRST
...Press the UP button to display
this face plate has had electrical
to the fil-
grounded
securely?
be free of kinks
TIME
and
...Press the DOWN button to display the number
of
regenerations
initiated
by this face plate since the
model code number
was entered.
bends.
If you do not find the problem
tial checks, do the MANUAL
NOSTICS.
MANUAL
INITIATED
DIAGNOSTIC
after making
ADVANCE
the iniDIAG-
ELECTRONICS
RECHARGE
1. To enter diagnostics,
press and hold the SELECT
button until (000- -) shows in the display.
2. Press
until
The letter (P) and dash or dashes indicate
position
switch operation.
The letter shows if the switch is
closed.
A dash shows when the switch is open.
SWITCH
DISPLAYS
VALVE
CYCLE
valve rotating
to another
STATUS
button
code
appears
and
hold for 3 seconds
in the display.
filter operation,
the model
3. Press the SELECT button
to return the present
time display. If the code was changed,
make ALL the
timer settings, page 1-3 and 1-4.
ifdisplay
a button (or isa not
presseddisplay
withinwhen
4 minutes.
flashing
setting
times
5-2
Problems,
Questions?
code
To reset the code, press the UP or DOWN buttons
until the correct model code shows in the display.
from one position
preset
returns
I recharge),
OTE: If the
face time
plate automatically
is left in a diagnostic
the SELECT
the model
NOTE: For correct
must be SIF10.
valve in service, fill, draw, backwash or fast rinse position
-p
the number
of days
power applied.
Call 1-800-426-9345
Kenmore
Water Line
or days
I
to I
SECTION
SERVICE TECH. INFORMATION
5
A. TROUBLESHOOTING
MANUAL
ADVANCE
DIAGNOSTICS
Use the following
procedures
valve through
the regeneration
eration.
to advance
the filter
cycles to check op-
Remove the top cover to observe
eration during valve rotation.
DISPLAY
1. Press
MUST SHOW
and
TIME
...restriction
in valve drain, causing a back- pressure
(bends, kinks, elevated
too high, etc.),
...obstruction
in brine valve or brine tubing
...inner
valve failure
(obstructed
rotor disc, wave
washer defective,
etc.)
cam and switch
op-
3. Again press the RECHARGE
button to move the
valve into backwash.
Look for a fast flow of water
AND DAY
hold the RECHARGE
from the drain
button
for 3 sec-
Check
for fill water
does
not
nozzle
enter
and
flow to the brine
the
venturi,
2. After verifying
to move the valve
tank,
look
for
fill flow plug
tank.
and all
If water
tubing.
check
AUTOMATIC
ELECTRONIC
gasket,
Err 05
PROCEDURE
to service,
the
RE-
SERVICE
WATER
into filtered
WATER
vice)
BYPASS
water
rotor
LEAKS
(unfiltered
supply.
o-ring(s)
at resin
disc, seal or wave
FROM
1. Defective
rotor
2. Defective
o-ring
water
DRAIN
to
washer.
HOSE
disc, seal, or wave
tank
(during
ser-
washer.
or
DIAGNOSTICS
on disc shaft.
plate monitors
the electronic
components
and circuits for correct operation.
If a malfunction
occurs,
an error code appears
in the face plate display.
POSSIBLE
DEFECT
MOST LIKELY _ ....
Err 01, Err 03
& Err 04
the filter
press
2. Defective
The face plate has a self diagnostic
function
for the
electrical
systems
(except input power).
The face
CODE
to move
5. To return
the filter
CHARGE
button once.
1. Missing
or defective
valve connection.
for...
...dirty or defective
nozzle and venturi
...nozzle
and venturi
not seated
on the
gasket defective
button
flow rate about
"bleeds"
water
to the drain will begin. Verify solution draw
from the brine tank by shining the flashlight
into the
brinewell
and observing
a noticeable
drop in the liquid level.
brine,
the RECHARGE
UNFILTERED
fill, press the RECHARGE
button
into solution draw. A slow flow of
If the unit does not draw
4-1).
into fast rinse. Again, look for a drain
the same as backwash.
OTHER
an obstructed
or brine
page
Be sure household
water pressure
(well system) is
maintained
at a minimum
of 20 psi. Adjust
the
pump switch upward,
if needed.
4. Press
the motor
(see specifications,
...An obstructed
flow indicates
a plugged
top distributor, backwash
flow plug, or drain hose.
onds until RECHARGE
NOW flashes in the display
and the filter moves into the fill cycle.
...If the motor does not run, check
wiring connections.
hose
_ LEAST LIKELY
wiring harness or connection
motor inoperative
to position
switch
/ switch / valve defect causing high torque
/
faceplate
FOR
REMOVING
ERROR
CODE
FROM
FACEPLATE:
1. Unplug
transformer
fect .... 3. Plug in transformer .... 4. Wait for 12 minutes. The error code will return if the defect was not corrected.
RECHARGE button for 3 seconds as an alternate way to clear an error code.
....
Questions?
Call 1-800-426-9345
Kenmore
de-
Press and hold the
5-3
Problems,
2. Correct
Water Line
SECTION
SERVICE TECH. INFORMATION
5
A. TROUBLESHOOTING
1. Is raw water pipe plumbed to valve inlet?
2. Is plumbing bypass valve(s) in service?
3. Is valve drain hose unobstructed?
VISUAl_
4. Does solution
bottle CHECKS
have potassium
I IRON IN WATER ]-_'I
permanganate remaining?
f
IIMER SHOWS WRONG TIME
AND DAY AND/OR IS FLASHING ]
I
!
f
!
Investigate reason for
power loss. Be sure outlet for filter cannot be
switched off
1. Wiring harness has loose
connections,
or defective
f
I
I
I WATER CONITAINSIRON
1
t
f
I
f
defective
i Switch
Valve motor
inoperative
Do Manual Advance
I NO IRON IN
WATER
Check electrical power
to timer (outlet, transformer, all connections)
I Reset
Electrical
power programming
was off.
all timer
I NOT IN SERVICE POSITION I
TEST
WATER AT FILTERED
WATER
FAUCETCLOSEST
TO FILTER
f
IT'MER
O,SPLAY
BLANK
1
g
÷
OBSERVE VALVlE CAM POSITION
|
I,NSERV,CE
POSIT,ON
I
I
!
I
TIMER DISPLAY SHOWS CORRECT
TIME AND DAY, AND iS STEADY
I
,_
[CHECK
Diagnostic to verify proper function "
f
_'
correct regeneration pro-
PROGRAMMING OK
gramming.
FOR FAM LY NEEDS
Do
ManualAdvance
Diagnostic
to verify
proper function
TOO FEW REGENERATIONS PROGRAMMED
_l
1. Leaking faucet or
stool
J
2 Filteredwater usedI
at outside faucets ]
3 Other unusual filtered water usage
De Manual Advance Diagnostic to
I verify proper function.
f
t
FILL CYCLE CHECKFILL
DO MANUAL
ADVANCE
TO
I
FLOW
TO SOLUTION
BOTTLE
f
!
I
PROGRAMMING l
f
Filter regenerated since
customer called. Check for
I
P
1
t,
FROM ELBOW AT TOP OF
DISCONNECT
5/16" OD. TUBING
FEEDER
VALVE.
t
i
NO FILL FLOW |
TO BO13LE
J
WATER I$ FLOWING I
FROM TUBING
I
I
I
I BOTrLE
ILL FLOW
TO
OKAY
f
Obstruction in feeder
valve, fittings or
ad ustment tubing.
DO MANUAL ADVANCE
TO SOLUTION DRAW
NO WATER FLOW FROM
TUB NG
1. Plugged nozzle and venture
2. Plugged housing
3. Obstructed fill flow plug
Defective rotor & disc
_i Plugged tubing
Verify draw by observing noticeable drop
in solution battle. (*See note below.)
!
I
INo
oRoP
,NLEVEL
I
LEVEL DROPS SLOWLY
(*See NOTE below)
I
MANUAL ADVANCE TO BACKWASH AND I
FAST RINSE CYCLES AND VERIFY
CORRECT DRAIN FLOW RATES
I ELBOW
DISCONNECTTUBING
ON FEEDERVALVE
AT
÷
I
I
t
!
[FLOW
_ATEB
TOO
BLOW
]
I SUCTION iT TUBING I
1. Obstruction in feeder
valve, fittings or
tubing.
2. Defective feeder
valve diaphragm
3. Plugged vent hole in
diaphragm cap.
TUBINGWAfER
FLOWINGIf/E_OM. I TUBINGWATERNO
SUCTIONFLowORFRoM11,
II
1. Obstructed drain hose
or fitting
2 Elevated drain hose on
low pressure, or raised
over 8' above floor
3 Oefactive actualor piston
4. Defective rotor _, disc
1. Partially obstructed flow
plug
2. Partially obstructed top
and/or bottom distributor
3. Mineral bed iron fouled
1 Dirtyordefactive
nozzle
and wntorie
u '
] 2. Nozzle and venturE not
seated properly on gasket
I 3 Defective center o-ring seal
on actuator piston
4 Defective disc seal, rotor.
wave washer, or other inner
vave fai ure
(May be stripped of
manganese coating and
need replacement.)
L
*NOTE: Average solution draw time to
bottom of adjustment tube is 3 to 5 minutes.
5-4
Problems,
Questions?
Call 1-800-426-9345
Kenmore
Water Line
SECTION
SERVICE TECH. INFORMATION
5
B. ROTARY VALVE SERVICE
BEFORE WORKING
ON THE VALVE, TURN OFF
THE WATER SUPPLY AND DISCONNECT
FROM
ELECTRICAL
POWER. TO RELIEVE PRESSURE:
... THREE VALVE BYPASS: Close the inlet and open
a filtered water faucet. Then close the outlet valve
and
open
the bypass
valve.
... SEARS SPECIAL BYPASS: Slide the bypass valve
stem to bypass position.
Loosen the three hex head
screws (see (A_ in drawing)
the valve to allow pressure
water with a rag).
toward the backside
of
water to bleed out (catch
\
DISASSEMBLY
To remove a part or group of parts, refer to the valve
drawing.
A common screwdriver
or nut driver, Phillips screwdriver
and pliers are the only tools needed
to completely
disassemble.
SERVICING
8
flow plug (backwash
and fast rinse flow
rate control)
t
THE VALVE
rotor & disc
Inspect
fects.
all o- rings,
seals and gaskets
Inspect the bottom surface
scratches,
chips or wear.
NOTE:
current
for wear or de-
of the rotor
If a replacement
is needed,
replacement
part.
and
disc for
be sure to use the
venturi seal
ASSEMBLY
Be sure all parts are in place and in the proper position. Lubricate
ALL o-rings,
and seals with FDA approved silicone grease. To install the rotor seal, first
place the seal into the valve groove,
round
side
down (see cross section). Apply a light coating of silicone grease to the seal's crossing ribs. Then carefully center the wear strip on the seal, and push it
downward
onto the seal.
Install
the
nozzle
and
venturi
seal
and
drain
seal.
Assemble
the rotor
two o-rings
and the wave washer
onto
and disc. The center the rotor and disc, in
the valve
body,
on the rotor
Tighten the screws using a criss-cross
pattern.
torque
wrench
is available,
torque
to 30-40
pounds.
seal.
Lower the cover onto the valve body and rotor shaft.
Then install
the cover holding
screws.
BEFORE
TIGHTENING
THE
SCREWS,
INSTALL
THE
VALVE CAM AND GEAR, THEN TURN THE ROTOR (CLOCKWISE
ONLY) TO SERVICE POSITION.
Lubricate
the gear on the motor, and the valve cam
gear with Molykote
grease,
or other high quality
gear lubricant.
Be sure to orient
the valve cam.
switch
as shown,
with lever toward
5-5
Problems,
Questions?
If a
inch
Call 1-800-426-9345
Kenmore
Water Line
SECTION5
SERVICE TECH. INFORMATION
C. WATER FLOW THROUGH
SERVICE
THE FILTER VALVE
CYCLE
POSITION
SWlmCH
,VALVE INLET
(UNFILTERED WATER)
VALVE OUTLET
(FILTERED WATER'
TOP
DISTRIBUTOR
MINERAL
TANK
Hard, unfiltered water enters the valve inlet port. Internal valve
porting routes the water down and out the top distributor, into the
mineral tank. The water is filtered as it passes through the
mineral bed, then enters the bottom distributor. Filtered water
flows back into the valve and out the valve outlet, to the house
filtered water pipes.
INERAL
BE ,
4!"
4.o"
kk,BOTTOM
DISTRIBUTOR
FILL
CYCLE
POSITION
SWITCH
POSITION
SWITCH
VALVE CAM
ROTOR & DISC
VENTURI
""--
FILL FLOW
PLUG
FILL WATER
(FILTERED)
VALVE OUTLET
(FILTERED WATER
VALVE INLET
(UNFILTERED WATER)
I
I
I
seat
washer
vent and
overflow
drain
To begin a regeneration, the solid state timer energizes the circuit to the
valve motor. The valve motor rotatesthe rotorand diseand thevalve cam
untilthe positionswitch leverdrops toopen the motorcirucitand position the
valve in FILL. As the rotorand disc rotates, the portopens for FILTERED
water fill through the venturi. Fill flow continues to the solution bottle,
regulated by the fill flow plug. The bo_e refills until the float becomes
buoyant and forces the bibwasher o-ring seal against the seat. If it fails to
seal, excessive fill water goes to the drain untilthe valve exits the fill cycle.
As the water stands in the bottle, it slowly dissolves about 2 oz. of the
potassium permanganate powder atthe "A" setting(1 oz. at the "B" setting).
5-6
Problems,
Questions?
Call 1-800-426-9345
Kenmore
Water Line
SECTION5
SERVICE TECH. INFORMATION
C. WATER FLOW THROUGH
SOLUTION
THE FILTER VALVE
DRAW AND RINSE
POSITION
ROTOR & DISC
VENTURI
VALVE
OUTLET
(BYPASS
WATER)
\
NO77LE
DRAIN
INLET
.A
SOLUTION
w°°
oot
TOP
DISTRIBUTOR
U
o_
I_
feeder
valve
,J /
rL_°
'_"_ BOTTOM
DISTRIBUTOR
seal on
bib washer
adj.
float
After fill, timer/switch action allows the motor to turn the rotor
and disc into SOLUTION DRAW position. Water flow is directed
to the nozzle. Suction, created by the nozzle and venturi, pulls
the feeder diaphragm down to unseat the bib washer o-ring
seal. Solution is drawn from the bottle, through the feeder valve,
and through the nozzle assembly to the filter tank. The solution rinses slowly through the mineral bed to restore oxygen
used during service. Rinse water flows to the drain.
solution
draw
NOTE: Solution
the cycle.
draw occurs during the first few minutes of
potassium
permanganate
powder
5-7
Problems,
Questions?
Call 1-800-426-9345
Kenmore
Water Line
SECTION5
SERVICE TECH. INFORMATION
C. WATER FLOW THROUGH
BACKWASH
THE FILTER VALVE
FAST RINSE
CYCLE
POSITION
SWITCH
POSITION
ROTOR & DISC
FLOW PLUG
ROTOR &
CYCLE
POSITION SWITCH
DRAIN
VALVE
INLET
OUTLET
INLET
DISTRIBUTOR
_k_,
TOP
DISTRIBUTOR
OUTLET
. BOI-I'OM
....2.._
DISTRIBUTOR
Switching action again allows the motor to turn the rotor & disc to place the
valve in BACKWASH, stopping water flow to the nozzle. Water is routed
down and out the bottom distributor, up through the bed, and out the top
distributor to the drain. The fast flow (controlled by a flow plug in the drain
fitting) flushes dirt, sediments, iron deposits, and remaining solution to the
drain.
BOTTOM
DISTRIBUTOR
During FAST RINSE, the rotor & disc is positioned so water flow enters the
mineral tank through the top distributor, and exits through the bottom
distributor, to the drain. The fast flow of water downward through the
mineral bed flushes any remaining solution to the drain. The mineral bed is
packed and prepared for return to service.
The solid state timer again energizes the motor to return the valve to
As the valve rotates, the position switch lever drops to open the
circuit. The valve remains positioned in service until the timer initiates the
next regeneration.
5-8
Problems,
Questions?
Call 1-800-426-9345
Kenmore
Water Line
Kenmore MODEL NO. 625.349225
S
13
see valve assembly
14
C
15
16
T
N
4 __----_(b
2
(
18
24
/
_v
23
/
J
f
/
/
2O
J
6-1
Problems,
Questions?
Call 1-800-426-9345
Kenmore
Water Line
Kenmore MODEL NO. 625.349225
KEY
NO.
PART
NO.
1
7105047
Rep'l
2
7088855
Top Distributor
3
7170270
O-Ring,
2-3/4
4
7170254
O-Ring,
13/16 x 1-1/16
5
7170296
O-Ring,
2-7/8
6
7088033
Clamp
DESCRIPTION
Distributor
x 3
x 3-1/4
Retainer
(2 req'd)
7
7176292
Clamp
Section
8
7128566
Power
Cable Wire Harness
9
0900300
Screw,
#4-40
10
7285677
Faceplate
11
7259927
Wire Harness
PART
NO.
21
7124415
Gravel,
22
7010739
Tank Base
23
42-34417
24
7046968
Valve Asm
25
1124200
Tubing,
26
7092210
Shroud
4,
7026196
Base (styrofoam)
27
9001001
O-Ring,
28
7011816
Hose Adaptor
29
1202600
Nut Ferrule
30
7011785
Elbow
31
7046942
Tube and Adaptor
32
7111519
O- Ring, 13/32 x 27/32
33
9000804
O-Ring,
34
0516403
Insert Seat
35
0504413
Diaphragm
36
7112735
Main Valve Stem
37
0507597
Diaphragm
38
9006042
Screw, #10-14
req'd)
39
7070666
Hose Clamp
40
7046633
Tubing
41
1140800
Hose Adaptor
42
7046641
Valve Body
43
9000601
Hose Adaptor
44
1136300
Tubing
45
7046625
Tubing
DESCRIPTION
17 Ibs.
Rep'l Bottle
nate)
(Incl. 6 Ibs. Pot. Permanga(Incl. Key Nos. 27 - 47)
5/16 O.D. x 12 ft.
(2 req'd)
x 1/4 (2 req'd)
Timer
12
7275907
Transformer,
13
7144449
Top Cover
14
7103972
Screw,
#8-18
x 7/16 (4 req'd)
15
0900291
Screw,
#8-32
x 3/8 (2 req'd)
24V-
16
7288120
Cover
17
7146734
Bottom
Cover
18
7092202
Mineral
Tank
19
4015000
Mineral,
20
0501783
Filter Sand, 10 Ibs.
1OVA
Bracket
1 cu. ft.
36-----_
34-----_,
33"---"
KEY
NO.
;
='
3-7/8
x 4-1/8
(Includes
Key No. 29)
(3 req'd)
(Includes
Key No. 29)
7/8 x 1
Cap
x 1-1/4
Tapping
(Adjustment)
(Machined)
(2 req'd)
46
7046683
Float
3_,.,
47
7047126
Pin
29 _-------._
4,
7046950
Diaphragm
Asm.
4,
7146611
Installation
Manual
4,
7282679
Owner's
(Incl. Key Nos. 31 - 36)
30 -'---_
29 _
f_
,".......... 43
,/;-
Manual
Not illustrated
27
45
6-2
Problems,
Questions?
Call 1-800-426-9345
Kenmore
(4
Water Line
Kenmore MODEL NO. 625.349225
6
7
8
!
9
10
11
3O
14
15
16
17
21
2O
19
6-3
Problems,
Questions?
Call 1-800-426-9345
Kenmore
Water Line
Kenmore MODEL NO. 625.349225
KEY
NO.
PART
NO.
KEY
NO.
PART
NO.
1
7131755
Screw, #6-20
26
7146043
Screen
2
7281306
Motor
27
7167659
Screen Support
3
0900857
Screw, #6-20
4
7288112
Motor
28
7170262
O-Ring,
29
7199729
Cap
5
0503288
Bearing
30
7248706
Ground Clamp •
6
7284964
Cam and Gear
31
7081764
Seat (Nozzle & Ventud)
7
7142942
Clip (Drain)
32
7129889
Spring
8
7030585
Retainer
33
7092642
Plug (Drain Seat)
9
0509537
Flow Plug
34
7170204
O- Ring, 3/8 x 9/16
10
7170327
O- Ring, 5/8 x 13/16
35
7134224
Rotor Seat
11
7141239
Drain Hose Adaptor
36
7170246
O-Ring,
37
7199232
Rotor & Disc
38
7082087
Wave Washer
39
7170212
O- Ring, 3/4 x 15/16
40
7170238
O- Ring, 7/16 x 5/8
41
7085263
Valve Cover
DESCRIPTION
x 7/8 (2 req'd)
x 3/8 (2 req'd)
Plate
Washer
•
DESCRIPTION
1-3/16
3-3/8
x 1-3/8
x 3-5/8
12
7116713
Clip (2 req'd)
13
0507369
Installation
Nut (2 req'd)
14
0507615
Installation
Tube (2 req'd)
15
7170335
Washer
16
2207800
Installation
17
7170288
O-Ring,
42
7074123
Screw, #1 O- 14 x 2 (5 req'd)
18
7082053
Valve Body
43
7077472
Expansion Pin
19
7170319
O-Ring,
1/4 x 3/8 (2 req'd)
44
7030713
Switch
20
7081201
Retainer
(Nozzle
& Ventud)
45
7117816
Spacer
21
7081104
Nozzle
Housing
46
7070412
Screw, #4-24
22
1202600
Nut Ferrule
•
7085247
23
7089267
Tubing
Nozzle & Venturi Asm. (Incl. Key Nos. 21
& 24 through 29)
24
1148800
Flow Plug,
•
7111941
Small Parts Bag (Incl. all items marked
with •)
25
7114533
Nozzle
& Venturi
7129716
-
7204362
Gasket
only
Seat Kit (Incl. Key Nos. 31,34, 35, 36, 39
& 40)
(2 req'd)
[]
[]
[]
Adaptor
(2 req'd)
15/16 x 1-3/16
& Venturi
•
(2 req'd)
•
.3 gpm
Gasket
Kit
x 1-1/8
Not illustrated.
[] Not included with filter - available from Sears Stock
No. 42-3441.
6-4
Problems,
Questions?
Call 1-800-426-9345
Kenmore
Water Line
Your Home
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your home-of
all major brand appliances,
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no matter who made it, no ma_er who sold it!
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Call anytime,
®
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SM
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