Kenmore 867763792 User Manual GAS FIRED SECTIONAL FURNACE Manuals And Guides 99010398

KENMORE Furnace/Heater, Gas Manual 99010398 KENMORE Furnace/Heater, Gas Owner's Manual, KENMORE Furnace/Heater, Gas installation guides

User Manual: Kenmore 867763792 867763792 KENMORE GAS- FIRED SECTIONAL FURNACE - Manuals and Guides View the owners manual for your KENMORE GAS- FIRED SECTIONAL FURNACE #867763792. Home:Heating & Cooling Parts:Kenmore Parts:Kenmore GAS- FIRED SECTIONAL FURNACE Manual

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owners

Sears

manual

N[OOiLNOS,
867.76391

The ModelNumberwill be foundonthe Rating Plate locatedonthe

867,76398

Front DivisionPanel.AJwaysmentionthe Model Ntonber,vhen re-

867.77387

questingserviceor repa)rpartsfor yourSearsFurnace.

867,77388
867.77389

All parts listed hereinmay be orderedthrough_ARS, I_OEBU(_

867_63792

ANDCO.Whenoderingpartsby mail,selliqg priceswill be famished

867.763822

on requestor p_rtswill be shippedat prevailingpricesendyouwill

867.763832

be billedaccordin_y.

867.76384Z

WH_ ORDERINGREPAIRPARTS.ALWAYSGiVE THE FGtLOWING

867.763852

INFORMATION
ASSHOWNIN THISLIST.

867,773860
1. _

PARTNUMBER

HOW TOORDER

7_The PARTDESCRIPTION

REPAIR PARTS

3. The MODELNUMB_
4. The NAMEof ITEM. Gas Furraec

SEARS SERVICE
IS AT YOUR
WHEREVER

_q

SERVIa
YOU

OR MOVE

LIVE

LZ/LZd

that Searshas over 2,000 ServiceUnitsthroughoutthe count_.
Eachhasfully equippedtrucksand is staffed by Se_ai(ed,

IN

pro-

fessionaltechniciansusingSearsapprovedpartsand Ine_KIs.

TNE U, S, d,

LZ9"d

Your Sears merch_ldisetakes on added value when you lsc_ _r

EIe-.L

_EEBBYZ_iL9+

.Ld_ H_y_I$_J ,,i_l-iOJ'l

lUCrE:80 66-SL-uer

SEARS'

GAS-KIR_.D

SECTIONAL

Fu*RNAC_

PART NUMBERS FOR HODELS

KEY 667.763792
riO. 867,763822

I

867_76383_

867. 7638421867.76385_

;67.773_0

"1

86856

86858

86858

86868

Z
3
3
3
€
5

69455
e959Z

6gdS5

69455

69455

69455

89592
86810

89692
86810

8959g
86810

86873

---

---

86870

69692
B6806
86870

86808
86871

8_74

86875
6
7
8
8
9
10
11
11
lZ

90779
29441
503211

90779
zga41
503211

90779
29441
S03211

90779
Z9441
503211

132887.
8469Z
S03Z09

132887
84692
503209

132887
64692
503209

13Z887
1_69Z
S03ZO9

81321
457566
646Z3

81321
_7556
646Z3

mm_

mmm

61319
45756E
64623

813Z0
457568
646Z3

"

Standard
hardware
items.
Purchase
locally.
Be sure parts
being ordered
are for t_pe of
J ,Part
not illustrated.

ZZ9-d

LZ/OZd

[LB-I

_EEBSkZSlg+

9O779
29441
503212
137887
96037
_03210
81321
_57556
64623

gas being

DESCRIPTIOti
#Valve, Autumtt¢
(Nat, Gas)
224M Btu., 112 x 3/4., Z4V.
#Valve, Automatic (L-P- Gas)
2_4 8tu.,
I/Z x 3/4.,
Z4V.
Tubing, Pilot
Burne_
Burner
Haatfoid
#Spud, Burner Orifice
(arias,
Eat. _IIS)
#34 Ortll
(_ Req.)
#Spud, Burner Orifice
(Brass, Nat GaS)
@36 Oft11 (d Req.)
# Spud, Burner Orifice
(Brats, fiat. _S)
#38 Or111 (5 Req.)
#Spud. Burner Orifice (Brass, ,Nat.Eas)
#34 Drill (S Req.)
i#Sl_l,
Burner OrifiCe
(Sliver,
Prnpsne Gas)
#50Drlll (5 e_.)
#Spud, Burner Orifice
(Black, Butane Gas)
#SI Drill
(S geq.)
Thermocouple
Ferrule
and Nut (2 ReQ.)
#Orifice. P_lot Burner (Brass, Nat, _s)(BCR18}
#Orifice,
Pilot Burner (Black L.P. _S)(88R10)
"SCreW, €1O-3g x 3116" Rd. Hd. I_lc_tne (Z ke¢.)
Bracket,
Pilot
#Burner, Pilot
(Nat. Gas)(I_l.
#8)
#Burner, Pilot (L.P. Gas)(In¢l, #8).
Crnssltghter
*Screw, _7 x 318" "g" He_. Fkl. (_ Req_)
Rod, Pilot Lighter

used.

ld_ H_V]S_J _31"BOJd

=ekE:60 88-SL-Uer

repair

parts

SF.JkRS GAS-FIRED
SECTIONAL
867.77387,
867.77388
867.77389,
867.763832.

KEY
NO.
:l

z

3
4
5
6
7
7
7
8
9
10
II
1Z
13
14
14
15
16
17
18
19
20
21
*

867.77369
867.763832

P

l
1
1
Z
3
3
3

91469

UNBER$

867.77387

0

ODELS

867.77388

93048
69465

93048
69455

5
5
5
6
5
5
5
5
7
8
8
9
10
11
ll
12
13
!4
15

86804

89592
86608

86806

86874
86874
86874
86876
86B75
504891

S0_891

92242

92243

132887
80745
91463

132887
80745
92552

22254
505130
6_.623

I

_2254
505130
64623

90779
294_1

%6875
90779
29441

503212
132857
84692

60321Z
132887
84692

503210
81319
457558

503210
81320
457558

6_623

64623

DESCRIPTION
#Valve,
#Valve,
#Valve,
Tub1 ng,
BUrner.

lZ/8l_

EI8-1

VEEB81Z_19+

_

Automatic
(Nat. G_S) 240H Btu.,
lJ2 x 3/4.,
Z_/V
Autometio (L,P. Gas) ZdOM BtU., I/2 x 314., Z4V
Automatic (L.P. Gas) 224H Btu.,
11'2 x 3j4.,
2_,V
Pilot
(Z Req. )

Burner 13 Req.)
Burlier
Req.)
_aliifold
(Brass, Nat. gasl #33 Ortl
(ZRea,}
#Seud_ Bgrner Orifice
(2 _eo.)
#Soud, Burner Orifice {Silver Propane 6as) #60 !_rill
#Spud, Burner Orifice (Silver
Propane Gas) #50 llrill (3 Req. 1
#Spud, Burner Orifice (Silver Propane Gas) #SO llrill(4 Re_.)
#Spud, Burner
(Black,
Butane
Gas #Sl
0"III {! ReD.
#Spud, Burner Orifice
Ortflc,
_Bl,¢k,
ButaneGas:
#510"111
Req. I
(Black, Butane 6as #51 0"111
Re€.)
8Spud, Burner Orifice
Thermocouple
Ferrule and Nut (2 RED.)
#Orifice, Pilot Burner (Brass, Nat, 6as)l.O261
#Orifice, PilOt Burner (Black, L.P. 6es)(BBRIO)
*Screw, #10-32 x 3/16" Rd. lid.Wachine (2 Req.)
Bracket. Ptlot
#Bur_er, Pilot _Net. rosS(Incl. F,
ey #8)
#Burner,
Pilot (L.P. Gas)(Incl.
Key #8 )
Crosslighter
*Screw, #7 x 3/8" "B" He1. Hd. (2 Req.)
Sleeve, CompressiOn
Nut, CompresSion
Rod, Pilot Lighter

tanderd
hardWare
Be
sure parts
beingitems.
orderedPurchase
ere for locally.
type of gas being used.
IZ9-_

FURNACE

_'_'_

667.77389

89592
8680a
86869

SECTIONAL

GAS-FIRED

.--m

91872
89592

DESCRIPTION

Screw, 1/4 x 1-3/4" Type "8" lies. Hd. _AS (3 ileq,)
*Wesher (3 Req.)
Seater
Grit,
Center {3 Req.)
Support,
P_tor
Grommet, Ring (3 Red.)
]lotor, 1/4 HP 4-Speed PSC Direct Drive
--Motor, 1/3 HP 4-Speed PSC Direct Drive
92407
Motor, 1/Z HP 4-Speed PSC 0trect
Orlve
120373
*Nut, 5/16-18 Square
*Washer, 5/16" Lock
103320
9418819
"Screw, 5/16-18 x 1-1/2" Kex. Hd. Nachtne
72299
Wire. Jumper
80779
Block, Temtnel
21321
Nut, WiPe
--Capacitor,
370V., AC 4.0 Mfd.
67964
Cepacitor, 340V., AC 15.0 Hfd.
88638
W_re, Blower
74465
Cover. Junction
Box
87963
Box, Ounctlon
87958
Housing, Blower
87966
_heel, Blower
Panel, Cut-Off
67960
"Screw
#10 x B/8" SHWH]
"A" $.H.S.
273656
REFER
TO
PAGE
21
FOR
PARTS
ILLUSTPATION.
r_ocure 1ocally,

92548
91872
8969Z

867.76398,
AND 867.7_386_

68989
446188
72409
68986
91584
68987

SEAI%S

867.76391
!B67.76398

867.76391,
867.763852

B67.763852
867.773860

867.763842

68989
68989
446188
446188
72409
72409
68986
68986
86022
86022
68987
68987
_,7_5
......
--84747
......
120373
120373
103320
103320 .
9415819
9415819
?2299
72219
80779
80779
213Zl
21321
72412
72412
......
88038
88638
74465
74465
81163
81163
7Z98Z
72982
7Z400
72400
67584
67584
273556
273566.
Standard hardware items,

KEY
NO.

FU_ACE
867.763842.

FOR PARTS ILLUSTRATIO_I
SEE PAGE 23
ld_ H_JY]S_I dSl-=O_d

merE:B0 B6-St-ue r

SEA_s

GAS

FIRED SECTIONAL

FURNACE

15

12 10

\

19
7

_

2o

6

i

KEY
NO.

PART Nb_BERS FOR M _ELS
667.76398
_7.76391
867.77388
7_..67.77387
867.7638ZZ
867,763792

DESCRIPTION

I

1
2
3
4
5
6
7
7
?
8
9
10
11
12
13
14
15
16
17
_8
19
ZO
21

68969
4d6188
72409
68986

86022
68987

56969
44_188
72403
68986
66022
65987
6a747

84746
120373
103320
9415819
72299
80779
21321
72412
81260

120373"
103320
9418819
72299
60779
213Z1
72412
81260
74466
81163
72980
72978
67586
273556

7_a68
61163
72960
71_78
67586
273566
Standard

LZ9-.I

68989
4€6188
7Z409
68986
86022
68987
84745

lZ/BLd

hardware

EI8-1

items.

120373
I03320
9a15819
7Z299
80779
21321
72_12
61260
74465
81163
729_0
7297a
67586
Z73586
Frocure

Screw, 1/4 x 1-3/4" Type "_" Hex. rid. SHS (3 _eq.)
*_asher (3 Req.)
Spacer
GrOmmet, Center (3 Peq.)
SuPPort, Motor
_r_t,
Rin_ (3 _eq.)
Motor, 1/4 HP 4-Speed PSC Direct Orlve
Hotor, 113 HP 4-Speed PSC Direct
Drive
Hot.or. 1/4 HP 4-Speed PSC Direct Drive
*Nut, 5/16-_8 Squar_"Washer, 5/16" Lock
"Screw, 6716-18 x 1-112" Hex. Hd. l_chlme
W(re, Jumper
Block, Terminal
Nut, _ire
Capacitor, 370V, AC 4.0 Nfd.
Wire, Blower
Cover, Junction Box
Box, Juhction
Housio9, 61ower
_heel,
B1o_er
Fa_el, Cut-Off
"
*Screw, #lO x 5/8" SHWHType "A" S.11.S. (2 Rep_.)

locally.

_EEBB_Z_19+

ld_ H_VJ$_

dll-m°J:l

=eVE:SO 66-S{-uei"

repair "harts
SEARS
GAS-FIRED
SECTIONAL
FURNACE
MODEL
NOB, 867.7634)1,
867,76398,
867.77387,
867.77388,
867.77389,
867.763792,
867.763822,
867.7638_;2,
867.763842. 867.763852 AND

Th_

NO.
1
g
3
4
5
6
7
8
9
10
11
11
12
13
14
15
16
]7
18
19
ZO
Zl
gZ
23
24
25
Z6

:7
28
29
30
31
3Z
33
34
35
36
36
37
3e
39
40
41
42
43
44
45

I
*
I

lZ8-_

is a I_,pair

Parts

PAR_ NU_EFS VOR _p£kS,
867.77389
867.763852
867.763842
867.773860
,b7.?6383Z
86574
8O937
8_752
80750
25609
;'71163
26870
28871
86946
ZI3Z1
81S81

86574
80938
80752
80750
25609
271163
26870
26871
86946
z1321
81581

81167
132768
86882
86646
86850
145450
85790
87509
80672
82439
87ose
87003

81167

.dm

132768

868_2
86845
86850
148480
85790
87946

88319

870¢4
_738
446817

69334
See Burner
84900
1O3319
848_6
691£3
6:_8
S_e 8lower
81256
69298

81982
81167
13z768
86852
86846
66850
145450
85790
87946
80674
818,38
87056

87949
87056
87003
87003
87004
8700_
82450
82450
• 46817
446817
69336
69336
end Man(fold Parts List
8490O
84900
103319
103319

848=5

84846

69153
64488
Parts List
81256

_9153
64488

69298
6917a
6992Z
75681
87952
86453
69520
60563
60560
81S47
9235
96300

69298
69174
595Z2
75681
87982
81288
695_0
60563
60560
81272
9235
96300

69522
75681
87870
86453
69520
60563
60560
81547
9235
96390

Standard Hardware Items.
Part Not 5hawn.

IZ/lld

85878
80938
8075g
80790
25609
271163
_5870
26871
86951
21321

£LE-Z

81256

Procure Locally.

VEEeB_ZSLg+

i_rt,

NOT

867.773860

a Peeking

List

DESCRIPTION
Door, Blower
Door, Front
N_eplete.
"SEARS"
l_d_llioo,
"SEARS"
*Nut, Speed (4 P.eq.)
",ut,
8-32 Hex. (4 Req.]
Str(ke,
Door (4 Req.)
Catch, Door (€ I_m.)
Pamel, Left Side
NUt, Wtre
Switch, _r
(6 Mp)
Svltch,
_r
(15 $_IP)
Side, )l_
(l Req.)
"Screw, 18-32 x 3/4 Rd. lid, Machine S._.S.
(2 Req.
Tra.sfoMner,
Support, Transformer
Cover, Junction
Box
*Screw, #8 x 1/4" ILIL TyPe "8" S._.S.
(4 Req.)
*Screw. #10 x 112" SHMI Type "AS" S.M.S. (_ _eq.):
Panel. Front Division
Panel, Top
Olverter
Control,
Fan and Limit
Wire, Control (Black and Black)
Wire, Control
(Brown and Yellow)
Scoop. Oiverter
"Screw,
_4 x 3/16" _do IM. Tyne "8" S.N'.S."
.
. (4 Re_.)
Shield,
_,_-ner
Assembly. Burner and eenlfold
"Screw, _l_ x 5/8" Type "AR" S.r',S.(16_,)
*_asher, I/4 Lock (4 Re_.)
_tre,
filter
Lock (2 Req.)
Base
Filter, Air 16" x 28" x I" (2 Reo.)
Assembly. 8loWer
Deck, _Io_m_r
Baffles,
Flue (4 Req.)
Baffles, Flue (6 Req.)
Plate, Rostrictor
Liner. Left Side
Bracket, Liner (4 Req.)
Exchanger, _eat
Panel, Rear
Liner, Right Side
Damper. Sound
*washer
Panel. Right Side
Thermostat
Owners Manual (F642-14971)
FOR PARTS ILLUSTRATIOIW
SEE PAGE 18

_

H_YSS_I d3l-UlOJd

UeEE:EO 611-EL-uzt

SEARS

GAS-FIRED

This is = Repair
PART N_IBERS FOR MODELS ,
857.7_387
867.78391

KEY
NO.

86573
80936
80752
80750
25609
271163
26670
26871
86944
21321
81581

I
Z
3
4
5
6
7
8
9
lO
II
II
12
73
14
IS
15
17
18
19

867.76598

867.763792

86873
80936
80752
80750
25509
271163
26870
26871
86944
21321
81581

86573
80936
80752
80750
25608
271153
26870
26871
86944
_1321

SECTIONAL

Parts

List, NOT a Pecking

857.77988
867.76382Z

8158_
81167
81167
132768
132768
86852
86852
86846
86846
86850
66850
145450
1a5650
85790
85790
8593O
86938
80668
80670
80653
82379
87055
87056
87056
--87001
87003
87003
86999
87004
87004
80736
80734
80734
446817
4_6817
446817
69330
69330
' 69332
• See Burner and Manifold
Parts Ltst
84900
84900
84900
103319
103319
103319
84_6
84846
8_8_6
6_151
€9151
7_r7
7,_ZI'7
See Blower Parts List
81011
81011
81011
69?98
J
69296
69298

86573
80936
80752
80750
a5609
271163
26870
26871
86944
21321
81581

..w

81167
132768
86852
86846
86850
145450
85790
87054
80668
80653

zo
21
22
22
23
24
25
26
27
28
79
30
31
32
_r
34
35
36
36
37
38
39
40
41
:2
43
44

81167
132768
86852
86846
86850
145450
85790
86934
80670
8O655
87056
87002
87005
80736
446817
69332
84900
103319
84846

81011
69Z_8
w.m

°i

69135
75681
76110
81257
69133
60563
60560
81769
9_35
96300

74376
74408
74398
81257
74376
60563
60560
81269
9236
96300

Standard
hardware
Part not shown.

ZZB-d

IZ/gid

itemS.

£LB-I

FURNACE

7¢376
7=408
74399
81257
74376
60563
60580
81269
9235
96300

69139
75681
76112
81257
69137
60563
60560
81769
9239
96300

Pnecure Locally.

kEEBBtZSL9+

List

DESCRIPTION
Door, Blower
Door, Front
N_plate,
"SEARS"
Medallion,
"8F_RS"
*Rut, Speed (4 Red.)
_NUt, 8-32 Hex. (4 Red,)
Strike,
Ooor (4 Req.)
Catch, Door (4 Req.)
Panel, Left Side
Nut, W(re
S_ttch,
Summer (6 Amp)
Switch, Sum_r (15 Amp)
Side, Plenum (2 Req.)
*Screw, #8-32 x 3/4"Rd.
Md. Fhch'Fne (Z Req.)
Transformer
Support, Transformer
Cover, Junction
Box
*ScreW, #8 x 1/4" H, H. _ype "B" S,N.S, (4 Req,)
*Screw, #10 x 1/2" SHWH 'A8" S.R.S. (41 Req.)
Panel, Front Dlvlston
Panel, Top
Dfverter
Control,
Fan and Limit
Control, Fen and Limft
Wire. Control (Black and Black)
Wire. Control (Brown and Yellow:_
Scoop, Oiverter
"Screw, #4 x 3/16" Rd, Hd. "B" SNS (4 Led,)
Shield, Burner
Assmbly, Burner end Manlfold
"Screw, 114 x 5/8" "AB" S.tl.S. (lIZ Req.)
*Wisher, 1/4 Lock (4 Req,)
Wire, Filter
Lock
Pf11_er.Xfr 116
J' K _I' _ if,'
Assembly, 81 ower
Deck, Blower
Baffles. Flue (2 Req.)
Baffles. Flue (3 Req.)
Plate, Restr_ctor
Liner, Left Side
Brlcket,
Liner (2 Req.)
Exche_er,
Heat
Panel, Rear
Liner,
Right Side
"
Damer, Sound
*Washer
Panel, Right Side
Thermostat
Manuel. Owners (F642-149719
FOR PIRTS ILLUSTRATION
SEE PAGE 18

_2

H_V]S_ d3l-Um_d

eeE£:80 66-SL-uer

SEARS
8_7.77387,

GAS-FLiED

867.77388,

867.77_t9.

13

I!

t11

_n

T
"f.

,_

!

/

SECTIONAl.
867.763792,

FuRNACeS
,_7_76_822.

MODEL

R67.763832,

NOS

_6"L'/6391,

8_7.763842,.

867.7_852

867.76,_98,
AND...867,'/'/3860

Low a setting u po6s_ble and
when furnace is cool.
(2)
Fuse
trouble.

Blown

(3.): Blower
tee.k_cian.
NOISY

motor

or

Wire

needs

sttll have it turn off
Broken.

attention

Correct

the

of a service

(2) Needs Lubrication.
Lubricateper instruetian&
(3) Air FiltersDirty. Replaee them.
FLAMES

11) Excessive Gas Input. Probably due _o too high
a gas pressure. Adjust gas regulator,
(2)
wih'_

Damagea
new one.

OR NOISY IGNITION

ImprOl_r are Briner
see
t burners
properly Loe_tton.
seated in L-'_mekto
the _Dts provided in the rear of the heat exch_ler
_
lighter (Key No. 12, .fig. 17) iS e_
in €#tt_b.
e_,-er/ burner.
(2)
Inaufficient Pilot Flame. pilot Flme
should
be visible and extend above cronligh_tr (or burners
on 75,000 BTU Models) V4 i.eh to _¢pinch.

BLOWER

(i) Housing Rattles.Tighten screws.

NOISY

DELAYED

orifice (i_ it whL_les).

SOOT OR CARBON
IN BURNER
TION CHAMBER--SWEATING
WINDOWS
(i)
Ir_.fficient
Ventilation.
vent opening to outside,

Replace

OR COMBUSOF WALLS
OR

Prov, de

permanent

_URNER
FAILS
THERMOSTAT

SHOP AT

ZZg"d lZ/_l'd

ZlS-/

kEE86_ZSLg+

'IX;,

(1)
Gas Valve Salty Switch May _e Ope,1- Shttt
_owta u_t and repeat starting L',J_JCtion_ (F4g¢
P). If bttrner fails to respol_d, pilot bume: flame
may be at fault.
Cheek to see that l_*LIotbl_'l_r
ignited, is burning steedily,
and properly heating
the end of the thermoeouple. Check pilot }_urner
orifice
(KeN No. 8, _. 17) for proper _ze and
_onelltioD.
(2) Poor Zaectrlcal Conn_ions,
trol terminals _nd wire joint,€,
(3)

Gas "Valve Not _h_Jnetioning.

(4)

Thermostat

Cheek

:,ll c*m-

Not Functioning.

(2) Smoke #pe or Flue Bl_.ked
or Improperly
In._tane_
Check--and
correct as required.
(3)
Ventilating
Fan Drawing Flue G_
Back
Down Flue pipe and Out o{ Diverter,
Do not operate fan in vicinity of fm-n$ce, provide
permanent
vent _
to oumide,

TO RESPOND

NOTE
_11 your Sears Service Technician
above which you cannot correct.

for any of the

AND

_

H_JY]S_Id3l_O_d

_eZE:80 86-st-._r

maintaining

fumoce

be sure
to replace
whose
rating
is at

with
least

(€ont)

do this beet;

same type fiker
650 ft rain,

or

one

and_
Draft

NO.
REQ.

•INPUT

75,000
1
16"x2F'x1"'
105,000
1
16"x25"xl"
135.000
2
16"x25"x1"
150.000
2
16"x25"xl"
1TS,000
2
20"x25"xl"
" Refer to Table on Page 3 Or Mode/l_os.
FLUE

it care_]Iy

on rooms

a dwelli_
opening

on pages

up

This

can

is erdarge_
previo_ly

(3)

Incorrect

(a)
til_.

Flame

the pa_ages

for

_st

re_

thoi_Ltghly

re-

order in. wl_=h they

the. stY,

o_ corrosion,

and

in_peet

l_._ee

of deterlomti_

,

any

i".

be soft

section
re-

(4)
Cheek to see that return _d_ pa_ges
are not
blocked by _lle_
insulation or new cmmructiea.

esp_ia]ly

COLD FLOORS

(by adding
attic

(1)

cheek

System

Out

o_ Ba]_tee.

_

explained tu th_ manual

or Flame,
blue,

Located _Rud
on locating thermost_it_l

(2)

Air Filters

(3)

Blowe_

Dirty

_

.

m

*

Replecethem.

Not Operating
Properly.
iAd|ust
for
and _.L_uous
opera=_L
Cheek
of motor. Clean blower .w_£

slower speed

without

lubri_on

orange

BLOWER FAILSTO TURN ON PI40_

(b) Cheek
and burner

for dust or Unt at air _
ports _ clean, if necessary.

\

opemngs

(I)
•

LZ9-d

ez-

(2) System Ou_ of Balance. li_dj.a
dampen
ss exp_
in this manual
(_) Cheek care_Uy to ,_e
_
fl..t rups e_
/umimr* are not _o_
or block_¢

regu-

against
tht turnace
eapactry.
and economical
recommendaproblem.

Gas Mixture

should

el_nod

(1) Thecmo_t
in th_ mantu_
locateit as _.

11 & 12

unused

s_e). H_ve a S_rs Sales ._neer
required
heat "load
He will make proper
tions for solving
t_s

no_ r m

l>b_ _ nee_m'y,
mxt
the b_M_
k, 1_t.vmt

ROOMS TOO HOT--OR SOME TOO COLD

Overloaded,
or

wln

Cheek the burner_ for lint or dirt aat_ clean tf nseesss_y. _.ep]_
burners in furnace.

If

(b) Recheck
the orifice
. , . to make _
it
is the right size, :_r_€l
not clogged.
If clogged,
clean
out the hole _refully (do not ream
it out or in
any way enlarge
or distort it). Clean w_.th smooth
,rood pick.

when

Baffles

FOR BETTER PERFORMANCE

-- and have GaS Comi_nY
correct
input, if
sary.
If Gas Company
advises,
have
your
Service
Technician
proper|y
adlust
pressure
lator.

_ar_ace

you have

were removed. More

HEAT

(I)
]nL_)l_re_t Gas [I1p_t.
a, 1_cheek
gas input as described

(2)

Flue

_ee_to_ that show _

SERVICE HINTS -

_molr_ **_q[m
axl

valve. _
The

pla¢_ the parts in the rev_-_

_x_
a¢ the begin=d_ _eeeh
heating seas_.
, unit is dirty artd requires ele_ntr_, your _

happen

(_)

|_b Y_.

Q1mn_r. tf _
m amm_
_
_
_
._be

Remove _he _€_r
out l_e _
P.eme_

When

PASSAGE

INSUFFICIENT

_o a _

diz,t h.om _dting onzo them. "rn_ lmst ,__mm_
se_-tionscan now be cleaned by u=h=ga 1o_ ]mmdlmd
wix._brush and vacuum €_a_e.
:
,_

SIZE OF
FILT]_S

Use
Corre¢_
Size

CL.EAN

Fou _

Dirtier.

_
s_T_

b_

self with a .bornevse_.
S_
_ electric _

i_/[l'd

ElB-L

_EEBek2_Lg+

Fan Control Adjusted too lli_h. _Uljust to u

.

ld_

H_IY]$_I d3l-1O_d

umZE:60 ea-st-uer

I

-%.

CONNECT FIELD
HOT W_E TO
BLACK PIGTAIL
WIRE

T
b'.-

.......

:_ TO COMMON

TER_AL

"E"

_

TER_DNAL

"¥"

TO COOLING

_ro

o
GROUND
-I-

.a

CAPACITOR

MOVE YELLOW WIRE TO
TERMTt_AL "R". "El/_ OR
"BK" TO INCRE,_E
BLOWER
,.qPEBD FOR HEAl"raG.

WHITE
YELLOW
VTOLET

H_B

WIRE CODE
VOLT. FIELD

BLOWER HOUSING
JUNCTION BOX
WI_E

H_GH _OLT.

FACTORY

::==

LOW VOLT.

FIELD

....

LOW VOi.T.

FACTORY

W_tE

WIRE
WIRE

CONNECTED,
NECT TO TER]t_AL
INDICATED
TABLE PAGE 14 FORSUMMER
CONDITI_G.

) -- 4.-_q

!
.--_

WIBE CIRO_O VER

FOR ALL MODELS CONNECTED TOA SING£,E___
DOUB_
THROW FAN RELAY _
ADDING SUMM]_
AIR-CONDITIONING

ADDING

AIR €ONDITIONING

The unit has been designed and equipped to supply sufficient
air for most summer
air condition-

TO UNiT

40 V. A. _-relay
eonditio_t_
unit

ing applications.
Th e multi-speed
motor
used on
the furnace
blower
offers a convenient
method
o_
providing
automatic
change
ove_ betwa¢_
heafi_g
and cooling
air deliveries.
Any two _peed_ of the
tapp_]
motor can be connected
to the terl_l_ls
of
a s_ngle POle double
throw
relay permittlng
_utomati¢ change of motor spee_
between
heating
and
cooling.

on

the

fumlshed with the air
Jm_on
box--_ith

erimry leads of the _.anstom_ _
leads connected

thD re_

as shown in Fi_ lZ oa l-age 1S.

it

The f_llowing chart shows the motor spead taps _o
use for normal installation condttion_"

The vto_
blower

When
adding
air cQndttioning
remove
the €over
from the junction
box in the burner compartment.
By removing
two
_
the
12 VA_
_Pa_0_nl_r
can be removed
from inside the jtmetion
bog- This
trans[ormer
does not have capacity
to handle
the
air conditioning
load io_d must be di_ol_ectcd
and

w_

is _t

Jmu_inn

factory connected

bow.. Unta_e

termUad _t.d
_
air_.

and

lath.

eemmet

ta table hele_ whon adding
'l'he .peed_ h, em tad_

be best for normal am_icatkm.
_
_n arms
low hmnidity one _eed- _
may _
bitter
__.
--

SPEED TAPS FOR NORMAL. APPLICATION

C00L_G

Speem Taps Indicated

tAtrlrlON:

By "LO"

"MED

Wl"U

LO" "MED

HI" And _[I"

MAINTAINING
FURNACE AT TOP EFFICIENCY
-'
DI$CONINIIK'T
EI.|CTItI¢ POWER SliFOI_ ANY I_IS_W.IE_UtI.YOII Sl_lt¥1_ll_
A clean,

Vroparlg

_i,*rained

furnace

wi[! ope_xte

et

top e_cieno_

. . . and

the _tttle e_ort
required
for proper
*neintencxnce
u_f[! pay big _vi_em_
in
h:,Rg Y'a_e gert, ice .ee_)_rtg_. [n,_r
ooerat_ng
costs, a_
greGter com_ort.
Urt|e_
you ere thoroughly
_arn_liar with the operating
Principlea
of the furnace and all i_ controls,you will profit by having
an experienced
Sears
Ser_ice-Tee_mician
check and a_ust
the _urnace
once each year (preferably
in the summer-time
when Service-Technicitms
are readily
available).
:
l_elow are a few o_ the m&intenance
operations
ly _ and which
you may wish to do .yourself_

OIL

BLOWF.R

AIR

FILTER

Check
Your Filter at Least Once _ Month _ and
Chauge
Filter when it is Dirty.
Dirty filtcr_ greatly
restrict
the air flow, overload
the blower
me,or.
cause fuel wastage,
and result
in _ei'fidcnt
hee|ing
or cooling. Fihors Must Be l_eplat',ed
Under Average
Condhi_ns, At The Start And bliddle Of Each Heat_d
Coo_
_eaton.
Filters
may be obtained

from your n_arest
Order Store,
TO CLEAN
MODELS

LZ/LLd

regt_lar-

£L8-1

kEE6812ft9+

Sears

Retail

StoLe Or Catalog

FILTERS
867.76_98

AND

867.763792

Remove
Filter from Furnace.
If metallic: "pertain--:
nent type" filer1
remove
excesS
dirt be rapping
_ently_
Flush
from dirty side with hot or soapy
water_Hinse_Let
_¢y_To
re_to_,_ dttt"t and
odor removal
properties.
Re_tt
with l_
S_per,
Handi-Kotar
or ¢_uivalent.
.
'_i
Thts

filter

capa_ti_

ZZg-d

mu._t be done

MOTOR

At the _t_rt and twice a year oil the blower moWr.
Relubr_¢ate
with a good grsde
O_ medillm
weig_'_
mineral
oil such as automobile
engine oil S. A. E.
ViSCosity rating #20 non.detergent.
Do not over oil.
CHECK

which

is especially
of this

m_it,

des!Shed

_or the higher

l_ replacement

.Ld]MH_V:I$_I d31-m0Jd

is ne¢_ur_

air:i
i

I_eLS:SG 88._L.USI

Now _t th_ tl_]_ostm
for the desired _
room teml_rature.
If the thermostat is |o_ted
where the airdrculatingin the room (and nothing
else) affects it-- and ifthe room in which itislocated is "a_-r_e" for the dwdlin_ , . . then the
temperature throughout the dwe|ih_$' wil] stay €_lsmntly between this n_mraum setting and the few
degrees higher for which you have adjusted yomr
thermo._tat differentia}.
_. however, e stroDg
blows at one i_.de of the dwelling
(so that rooms on
th_s _ide are abnormMly colder), or ff your thermostat _ poorly located {so that its opemtios_ i_ [overned by "local" condi_t_ tnstead ot the avexage
dwelling_mpexature) . . . then you willhave to
alter the sett_M8 xmtil you fred one at which the
average dwellir_g _mpera_re
is comfortable.

da3nt,pl_)vos one room to be wanne_

then aves_q_e,

close the damper
in the
___to then
thiselme
roomi_ aa _t_ttle
_mount.
Wait a le_
days
more, if neces_W
. . , _i
_ o_. Neve_ .r.l_m a
damper very much at one time. Also, n,.-ver adjust the #ecomt _mper
tmtiI the fu_t _
h, _tis-

mctor

dmmd.

Do not em_tinuot,.dy
adj-u_darnperato _ to eompemmW for changes in wind direc_on, or ot_er benporary condlUon_
Get them properly ad_xmed
average €onditi_.
then let them al,m_- ]Regulate
your d_ostat,
imtea4,
D_

OPEN

Some fuel can be saved by lowering the thermostat
sefting a £ew de[_rees at night. But do not se_ it
more than 5° to 8" lower (depending
upon ',:he
sevez_.ty

of the

weather),

or

you

by makin_ your lurnaee
morning to reheat your d'w_
time te_r_tttre.
omy

will

lose

the

econ-

run too long in the
to the desired day-

BALANCE THE SYSTEM
Start with all dampers
w/de open (handles
to directions
oklet "Electrical
Wiril_
for
Home and Farm". Form No. F5428, for sale at
nominal
oost in Sears Retail and Catalog Order
Stores.

with the National Ek-ctrical Coda a_l
_
_x_ce_.
Use a conductoa" o_ tJ_e apl_-.tate
size (#14 AWG Copper) from the al_]i_m_e to ra_
grounded connection in the ,,_-vlce panel or a _
•
erly driven and electrically grounded grov_[..rod.
=

B) ALTER_ATE GROUNDED

using

*Cold water

tO

ROW

to

the

bunlers

for

colore_

pipe

must

ia_ml_tod

eoadt_:tor

HOWEVE_

l_

met_

¢o_tlz.nity:to

ha_

_ort_ical ground a.d no_ be interrupts

NOT.

by

rubbe_ or other electrically
ir,b_ati._g oog_ect0cs
(tne!uding water meter or pump) without adding a
Jmr,l_r wh'e at theft eonnecfioi_.
- ..-

i

OPERATING

gas

green

THIS

_ecom_end
est Sear_

ground is requiredon thisappliance.

enough

a separate,

_E_m_e.

GROUNDING

that you now _II upon the sm=Serviee_T_bnicinn_or
the Ga_

Company--to

make the fotlowing e.heek_ a.d

If you have done
the have
Jastella_ion
we
adjusun_s.
He will
the _ )_se.]_i_¢ru_
ment_

THE FURNACE

The automatic
gas va2ve on the _'urnace is designed tor two stage ignition. When the the_-most_t calls for heat, the veJve par_ally opens to allow
_n._t

....

NOTE: Do not 8round to a gas supply ptpe. Do not
connect to electric power supply untid a_dm_ee .i_
pe_r_ently
_rounde _ _u_anmed and installed by year L-P de_der, _d we
me_d -- for your ow_ future lat_l_¢_n
--, that
you di._11._ thiswith hi1_ a_._ I'equ'_tlwo.-stege
(insteadof the more cornmo.ly u_d one_t_ge)

regulation.
.Ld_ H_Y]$_I

d31"_s_d

_eLZ:80

68-SLluer

WHEN

SHIPMENT

ARRIVES

INTRODUCTION
We surest
you take a fQw minutes
to read the instrurtion_
upin_ your furnace.
Th_ will help you obtain the full ben_di_
equipment.
It will also help you avoid any needless
service
control
which naturally
cannot
be covered
i_n our guarantee,

contained
in thta _
before h _lliag
of the qu_dity and convenience
bt Ht into
expense
resulting
from
e_uses
)eyond

and
thls
our

YOUR
Your
SE._RS
GUARA.NTF_.E
materials
and workmar_hlp..
necessary
that
the equipment

p_ted

Is your
positive
assurance
-. that It will serve
you wen.
be instaJ!e_
properly,
and

tiler
this
mere.handi_
i= exactly
lu_ rel_re_nted,
ill
To keep
th_
guarantee
fully
o]_tive
it is only
be maintained
in accordance
wtt_
the Ia_ruetl_

in thts book.

NOTE:
Your
guarantee
ful neglect
of Sl_cified

does
not
operation

cover
_d

damage
caused
by improper
maintenance
pr_)ced_.tre_.

Your
S EAI_.
GUARA_I_E
is _acked
by the
_e_test
service
_Izatlon
wlt_
m long
estahllghed
reputatlon
for fa6r
dealing
tails.
Ordy SEARS
can give
you such
a guarantee.

installation

or

adjt_ent,

organization
in the
and
prompt
attention

or

wor.Ld. .
to

the

by

by

an

,,_

orde*

GUARANTEE
ls installed,

When your furnace
our ir_tructioats:
For the firstyear,

we will

adiusted

repair

row1 maintained

the _rna_,

h'ee

if de_etlv_
if defecti'_e,
year the fur_ desired.

Tht_ guax'a_me
service
Is available
store Or _er_lce center t_mu_out

nearest

by
the

simply
United

HEATING

€or_tectll_
States.

want
your
tr_tanaflon

£urnace
profes$1onal]y
hy Sear_
Authorized

INSTALI_kTION

in_tall_
Installers.

contact

yottr

Sears

UNIT

This is Your
new
SEARS
Heating
Unit
It combi._es the very
duction
tec]_nlques
to give
you
caxe_'ee,
ideal
heat|r_g
_
structed
of the finezt
materials,
i_ is a quiet,
srnooth-runn_g
can develop.
When
properly
installed,
it will
Eive
you
years
able
Service,
and economical,
safe operat_ol_

SEARS

o_ charge,

with

During
the next fourteen
(14) years replace
the heat excJ_l_gar,
charging
I/L_ of the price of the heat exchanger
for each full
nace ha= been in service; plus installation
charges: if lnsta]_tion

YOUR

If you
quarry

in aecordanoe

latest
engineering
a_vanees
with
:nodenl
InVtop
economy
-- automatically.
C_refl_
conunit
that
will
deliver
all t3"ae heat
ymar
fuel
ot trouble-f_ee
h_t_tinE
satan-acrid,
depen_

your

Sears

Sldesrnml.

He

will

a_-ange

_r

In'mnp_

POLICY

SEARS
_f

_

IMSTAJ.L&TION

_lw_ad

_

ie

k_m_km

GU&IM_brTI_
_mb¥

IMPORTANT
SAVE THIS
your _.earing
Keep it with
PROTECT
teclmtcia_
Lzg-:l

BOOK:
Thi_ book is v_]ueble. In addition
uzatt, It a1_o eantains
the information
that
your other important
pnp_r$.
YOUR

ZOd

r|E-I

ISIVESTivIEI_'T.

Have

your

YEESB'kZ_L9+

heating

to telling you how to in=ta_, adjust,
will enable you tO obtain
_epair
l_rt:s
unit checked
l_

at least

once

arid. ma/mtl_x
w_le_ IM_ded.

e year 1>3,a S,_."s Service

H_¥:IS_I ,:131.-,=oJd =e2Z:80

8_-St-tmr

gLAC_

1
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k_.
U_IT

G_OU_DI[D *_uTaa_,

h_T
SmTCH

L,N,

_TCk

_,l_M

SWITC_I

V

LJr. I_¢-_1
_IMJT 5W,

mTC_

R_R. *'IGH

SmTCM

T

¢

LiGI_T $mTCH
_Ot

Ll_t

R,R. hO_"
L_T

RJk, INf,
SWITCH
i

v

0

R,l_, iNF.

d _

Y

TiM(R q_LAY

I_t LK SW

__

R 60T
GY

_

Ill.

$W.__SLL'i.,
SW.

TNERU.

Th_RWOS raT
COHTACT M&IDI_
AT OvEN T_,

QPI[N

OP£N

TE'UPfl 0
I CU[_
L

I_1_1 r

I

¢ONP_T
STMIC_._
¢ONF_i_TIO_.
aUL

s_O_

_S*lr
OO NOT mEfLIECT
FFJED LI_
¢OL_$

I_ "oitl
r" OR l_aJ_

T_U[
_1_

I_TKN_
TI(RMOS_" a 1'

O

[]

€ l • I i' ICv_l,,li_

ItROL

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WININQDIAMAM207269

_3

G.

TO: IJDQ APPLIANCE

REPNR

37

46

Service Requgmi Infm'meffau:

r,m_qi*:

S*n_,o Ordw;

Serd_:
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97172434

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FAX_ (970) 563-4452
PIIIONF-: (970) 563.4452
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Create Date                     : Mon Apr 02 10:57:17 2007
Author                          : 
Title                           : 
Subject                         : 

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