Kenmore 625 3486 Users Manual
625348600 625348600 KENMORE Water softener - Manuals and Guides L0907178 View the owners manual for your KENMORE Water softener #625348600. Home:Plumbing Parts:Kenmore Parts:Kenmore Water softener Manual
KENMORE Water softener Manual L0907178 KENMORE Water softener Owner's Manual, KENMORE Water softener installation guides
625.3486 to the manual 38b0fdf4-7eaa-4b3d-b1c6-9f1513e21106
2015-01-24
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OWNER'S MANUAL MODEL NO. 625.348600 Caution: Read and Follow All Safety Rules and Operating Instructions Before First Use of This Product. High Flow Deluxe Demand Water Softener • Warranty If you have questions when installing, operating or maintaining your softener, and when setting the timer, call this toll-free number... 1-800-426-9345 • Start Up / Setting Timer • How It Works • Care Of • Specifications SAVE THIS MANUAL • Repair Parts Use plastic bag and tie provided, to hang manuals nearby the softener for future reference. Sears, Roebuck and Co., Hoffman Estates, PRINTED IN U.S.A. IL 60179 USA WARRANTY I I SEARS RESIDENTIAL FULL ONE YEAR WARRANTY WATER SOFTENER ON WATER SOFTENER For one year from the date of purchase, when this water softener is installed and maintained in accordance with our instructions, Sears will repair, free of charge, defects in material or workmanship in this water softener. FULL TEN YEAR WARRANTY AGAINST LEAKS For ten years from the date of purchase, Sears will furnish and install a new current softener tank or salt storage drum, free of charge, if either the tank or drum develop model water a leak. TO O BTAI N WAR RANTY SE RVl CE, S l M PLY CO NTACT TH E N EAREST SEARS SE RVl CE CE NTE R THROUGHOUT THE UNITED STATES. This warranty applies only while this product is in use in the United States. This warranty state. gives you specific Sears, legal rights, and you may have other rights which vary from state to Roebuck and Co., D/817 WA, Hoffman If you want your water softener professionally prompt, quality installation by Sears Authorized SEARS INSTALLATION installed, talk to your Installers. POLICY SEARS All installation labor arranged by Sears shall be performed in a neat, workmanlike manner in accordance with generally accepted trade practices. Further, all installations shall comply with all local laws, codes, regulations, and ordinances. Customer shall also be protected, during installation, by insurance relating to Property Damage, Workman's Compensation and Public Liability. Estates, Sears IL 60179 Salesman. INSTALLATION He will arrange for a WARRANTY In addition to any warranty extended to you on the Sears merchandise involved, which warranty becomes effective the date the merchandise in installed, should the workmanship of any Sears arranged installation prove faulty within one year, Sears will, upon notice from you, cause such faults to be corrected at no additional cost to you. FACTS AND FIGURES TO KEEP Fill in the blanks below and keep this book in a safe place so you always have these facts. Water Softener Model No.t Serial Number Date Installed Water Hardness Grains Per Gallon Iron Content Parts Per Million Taste And/Or Odor *pH Water Pressure Pounds/Square Inch Water Flow Rate Gallons Per Minute i The model number is on the rating decal, located on the rim, under the salt hole cover. 2 TABLE OF CONTENTS L I PAGE NO. SECTION 1 A. B. C. D. E. OTHER THINGS SERVICE TROUBLESHOOTING ROTARY VALVE SERVICE WATER FLOW THROUGH SECTION 6 4 5 6-7 8 9 WORKS 10-11 12-14 CARE OF YOUR SOFTENER 15 16 17 18 TO KNOW 19 DIMENSIONS/SPECIFICATIONS SECTION 5 A. B. C. HOW YOUR WATER SOFTENER SALT: REFILLING STORAGE TANK, SALT BRIDGE KEEPING THE WATER SOFTENER CLEAN KEEP THE SOFTENER FROM FREEZING HELPFUL HINTS CHECKLIST SECTION 4 A. TO INSTALL FACE PLATE TIMER FEATURES SOFT WATER SERVICE AND REGENERATION SECTION 3 A. B. C. D. START UP SAFETY GUIDES CHECK LIST OF STEP-BY-STEP GUIDES PROGRAM THE TIMER SANITIZING THE WATER SOFTENER FILL THE STORAGE TANK WITH SALT SECTION 2 A. B. SOFTENER TECH INFORMATION THE SOFTENER REPAIR PARTS 3 VALVE 20-23 24 25-27 28-31 SECTION 1 WATER SOFTENER START-UP I 1A. SAFETY GUIDES • Read all steps, guides and rules carefully before installing and using your new water softener. Follow all steps exactly to correctly install. Failure to follow them could cause personal injury or property damage. Reading this book will also help you to get all of the benefits from your water softener. • Your water softener will remove hardness minerals and "clear water" iron from water, up to the limits shown on page 19. It will not remove other types of iron, acids, tastes and odors, etc. It will not purify polluted water or make it safe to drink. • Protect the softener and piping from freezing. Damage from freezing voids the softener warranty. See page 17. CAUTIONS PLEASE READ AND COMPLY WITH ING GUIDES TO PREVENT DAMAGE ENER OR OTHER PROPERTY, OR POSSIBLE FATAL SHOCK. • THIS SOFTENER WORKS THE FOLLOWTO THE SOFT- PERSONAL ON 24 VOLTS SURE TO USE THE TRANSFORMER AND PLUG IT INTO A 120V OUTLET. INJURY, ONLY. BE INCLUDED, • Unplug the transformer right away if the power cable sould become damaged or frayed. Make repairs before plugging back into the power outlet. • Always unplug the softener from electrical power before removing outer valve covers. 4 SECTION 1 WATER SOFTENER START-UP I I 1 B. CHECK To be sure you have softener, read the Installation Manual, step guides. Page numbers Manual unless LIST OF ALL STEP-BY-STEP GUIDES TO INSTALL done all the steps to install the following list. Refer to the part no. 7183613, for step-by- referred to are in the otherwise noted. ?y - Installation DZg i Is the house water flow going INTO the softener valve INLET? Trace piping to be sure. See pages 10 and 11. Is the plumbingbypass valve (or 3 valves) set for SERVICE? Bypass valve(s) should always remain in soft water service position. Position in "bypass" only if needed for softener repairs. See FIG. 12, page 19 of this manual. Is the valve drain hose connected the right way, and without sharp bends or kinks that could stop or reduce water flow? See page 16. 3-valve Page numbers Manual unless referred to are in the otherwise noted. Installation plastic Is the softener power cable connected to the transformer? Is the transformer plugged into an inside, 120V-60Hz electrical outlet? See page 20 in the installation manual, and the wiring schematic on page 20 of this manual. Be sure to restart the water NOTE: The state of Massachusetts plumber to perform the installation. heater. See page requires _ ___, ! _'_ _ Bypass Valve(s) 20. a licensed 5 SECTION 1 WATER SOFTENER START-UP I 1C. signal light adjust PROGRAM salt level adjust THE TIMER UP button display SELECT button \ f High Flow Deluxe Demand Water Softener Kenmore Water Line for Customer Assistance 1-800-426-9345 LOW SALT RECHARGE RECHARGE _ with Dual Segment NOW TONIGHT Electronic Display / ON/OFF-HOLD button (Recharge Tonight-Now) DOWN button When the transformer is plugged in, the model code HF31, and a test number (example: k11) show in the face plate display for 4 seconds. Then, 12:00 AM and PRESENT TIME begin to flash. button. For example, while setting the hardness (step 2), the beeper sounds repeatedly when the display reaches I using the DOWN button, or the highest hardness setting using the UP button. 1. SET PRESENT I -I,NN _= IC'LILI ,, II I/ PRESENT TIME OF DAY: NOTE: TIME If the words PRESENT TIME display, press the SELECT they do, or see the previous NOTES: If SR - - shows in the display, DOWN [_button until HF31 button notes. (FIG. in the 1) until • Press the UP / DOWN buttons to set the present time. Press UP to move the display ahead; press DOWN to move the time backward. press the UP [] or shows. Then, press the SELECT button to set, and change ing PRESENT TIME display. do not show to the flash- If the present time noon and midnight, is between be sure PM If the present midnight and shows. SOUND "BEEPER": A "beeper" sounds while pressing buttons for timer set-up. One beep signals a change in the face plate display. Repeated beeps mean the timer will not accept a change from the button you have pressed, telling you to use another time noon, is between be sure AM r'[ PM q,_-II_-I PRESENT shows. To check the model code, unplug the transformer at the wall outlet and plug in again, if other than HF31 shows, see page 18 to reset. I I,C TIME I h-I_ _M i i,_70 PRESENT TIME NOTE: Each press of the UP/DOWN buttons time by i minute. Holding the buttons the time 32 minutes each second. 6 changes the in changes SECTION 1 WATER 1 C. 2. PROGRAM SET WATER HARDNESS • Press the SELECT button (flashing) and HARDNESS. NUMBER: once to display Automatic Bypass, time setting would do the following. 25 recharge AM-PM of day. HARDNESS 4. 20 gpg hardness +10 30 HARDNESS NUMBER generation At the 2:00 AM recharge setting, the softener begins generation (see pages 12 13) at 2:00 AM, ending no than 4:00 AM. This is households because water IF YOU NEED 1-800-426-9345. the time to display TIME. the the OFF nrr ur rCLEAN n I UrCLEAN sequence (see page 12). This provides extra cleaning of the resin bed before it is regenerated with the salt brine. To conserve water, if your water supply does not contain iron or sediments, be sure this feature is set to OFF. Use the UP / Down buttons to change the ON / OFF displays. button changes the Between 25 and the changes 5 at a the UP or DOWN twice each second. (REGENERATION) • Press the SELECT button (flashing) and RECHARGE to set the desired SET CLEAN FEATURE (optional): • Press the SELECT button to display (flashing) and CLEAN. When set to ON, a backwash and fast rinse cycle will occur first, preceeding the normal re- NOTE: SET RECHARGE buttons starting hour. Be sure to observe as you did when setting the present This feature is beneficial on water supplies containing iron and/or high amounts of sediments (sand, silt, dirt, etc.). • Press the UP / DOWN buttons to set your water hardness number in the display. The DOWN button moves the display to 1. The UP button moves the display to the highest setting (see maximum setting for your model in the specifications). 3. the UP / DOWN Each press of the UP / DOWN buttons changes display i hour. Holding the buttons in changes display twice each second. If your water supply contains iron, compensate for it by adding to the water hardness number. For example, ass ume your water is 20 gpg hard and con tains 2 ppm iron. Add 5 to the hardness number for each 1 ppm of iron. In this example, you would use 30for your hardness n umber. Each press of the UP / DOWN display by I between I and 25. highest number, the display time...25, 30, 35, etc. Holding button in changes the display page 14). If a different recharge be better for your household, NOTE: NOTE: 2ppmironx5=10 (times) START-UP THE TIMER • Press The grains per gallon (gpg) hardness of your water supply is on your water analysis report. Be sure to enter water test results on page 2, for future reference. SOFTENER • Press the SELECT button once again, to return the present time, and RECHARGE TONIGHT in the display. TIME: 2:00 AM 5 3 2 4 1 RECHARGE TO_iGR? WAI_HPLOW time q,nnA_ I_-'UU reRECHAROE TIME and later a good time in most is not being used (see HELP PROGRAMMING THE TIMER, CALL TOLL FREE, NUMBER SEE PAGES 10 AND 11 FOR OTHER FACE PLATE TIMER FEATURES. 7 SECTION 1 WATER SOFTENER START-UP I 1D. SANITIZING THE WATER SOFTENER ADD WATER Care is taken at the factory to keep your water softener clean and sanitary. Materials used to make the softener will not infect or contaminate your water supply, and will not cause bacteria to form or grow. However, during shipping, storage, installing and operating, bacteria could get into the softener. For this reason, sanitizing as follows is suggested _ when installing. salt hole cover hose 1. The first time you sanitize your softener, be sure to do all steps in the installation manual, and on pages 5, 6 and 7 of this manual first. 2. Lift the salt hole cover and use a pail or hose fill the salt storage tank with at least 3 gallons water. ° , to of brinewelI water, Remove the brinewell cover (FIG. 3) and pour about 3/4 ounce, or 1 to 2 tablespoons, of common 5.25% household bleach (Clorox, Linco, BoPeep, White Sail, Eagle, etc.) in the softener brinewell. Press the ON/OFF-HOLD seconds to start a recharge. does several things. -- It draws softener -- It fills the ed. -- It gets -- It prepares service. button This the bleach into to sanitize it. salt tank to the water all the air out of the resin the resin bed about 3 gallon_.,. and hold for 3 first recharge and through level the need- tank. (see page 12) for NOTES: This recharge takes about 2-1/2 or 2-3/4 hours, depending on the salt type setting (page 7). You salt can in the sanitize storage the softener with brinewelI cover (remove and add about3/4 oz. bIeach) or without tank. Recommended by the Water Quality Association. On some water supplies, the water softener may need periodic disinfecting. 8 SECTION 1 1 E. WATER FILL THE STORAGE the softener dirt and working. tank with NUGGET or PELLET salt. DO NOT use rock salts, as they sediments that will stop the softener START-UP TANK WITH SALT ADD SALT Brine (salt dissolved in water) is needed for each and every regeneration. The water for making brine is metered into the salt storage tank by the softener. However, you must keep the tank filled with salt. Fill SOFTENER water have from \ Before filling, be sure the brinewell cover is in place on the top of the brinewell. Salt storage capacity is shown on page 20. Be sure to set the salt monitor system (see page 10). brinewelI cover NOTES: salt The salt monitor system, page 10, is calibrated to the density of nugget or pellet water softener salt. The monitor will not work as accurately with other types of salt including rock and solar. storage tank In humid areas, it is best to fill the storage tank half-full, and to refill it more often. Salt bridging (see page 15) occurs more often when conditions are humid. WATER SOFTENING SALT WITH IRON REMOVING ADDITIVES -- Some salts have an additive to help the softener handle iron in the water supply. Although this additive may help to keep the softener resin clean, it may also release corrosive fumes that will weaken and shorten the life of some softener parts. J brinewelI Sodium chloride Persons information: Water softeners using sodium for regeneration add sodium to the water. who are on sodium restricted diets should consider sodium the added intake. sodium as part of their overall For example, if your water supply is 15 grains hard, you would have to drink 3 quarts of softened water to consume 335 milligrams of sodium. That is equivalent to eating 2-1/2 slices of white bread. Persons who are concerned about their drinking water should consider a Kenmore Drinking Water System that will remove or reduce in excess of 90% of the sodium and other drinking water contaminants. You have now finished the water softener start up. After the sanitizing page 8, the softener will be giving you soft water. 9 recharge, on SECTION 2 HOW YOUR WATER SOFTENER WORKS I 2A. FACEPLATE EXTRA RECHARGE Sometimes, a manually charge) may be desired, are: TIMER FEATURES indicator light tank with salt. started regeneration (reor needed. Two examples 1. Lift the salt hole cover storage You have used more water than usual (guests visiting) and you may run out of soft water before the next timer started regeneration. - You did not refill the softener with salt before to remind you to refill the To set this monitor system: o it was gone. You can start a regeneration right away, or you can set the timer to regenerate at the next 2:00 AM (or other preset recharge time). Do the following. and level storage the salt in the tank. The salt level decal, on the brinewell inside the tank, has numbers from 0 to 8 (see drawing page 9 and below). Observe the number leveled salt is at or closest to. on the o Now, press the SALT LEVEL ADJUST button until black bars display up to the salt level number. For example, the pictures below show the salt level at 6. o Finally, set the level you want the low salt indicator light to come on. Press the SIGNAL LIGHT ADJUST button until a (÷) shows opposite this number. In the example below, the light will come one when the stored salt drops to level 2. At level 2, the storage tank is about 1/3 full. This is the lowest you should allow the stored salt level to drop to. To turn the salt monitor off, press the SIGNAL LIGHT ADJUST button until OFF shows above. RECHARGENOW button and hold until *RE- 7 .... REI'c,_--d_ • Press theServ CHARGE, ON/andOFF-HOLD Fill begin [ ii°_l_ -w,rlr'wPM to flash in the display. Upon ......... reaching fill, the first cycle of regeneration, the flashing Serv goes off and Fill is on steady. RECHARGE continues to flash. This regeneration will last for about 2 hours. After the 2 hours, you will have soft water again. *NOTE: NOTE: If the CLEAN feature backwash (CLEAN and is set to ON, a cleaning Bkwsh or Rinse flashes in the display, along with the minutes of the cycle remaining) precedes the recharge. For accurate salt monitor operation, nugget or pellet water softener salt. clean RECHARGETONIGHT • Press and release (do not :o_1 i q,,-nnP. bars, levelsalt brinewelI button. RECHARGE TOhold) the ON / OFF-HOLD ii ] REC._'_ON,, NIGHT flashes in the display, ......... and the softener begins regeneration at the next preset recharge time. Press and release the ON/OFF-HOLD button once more if you decide to cancel and RECHARGE TONIGHT. the salt level LOW SAL_ indicator light regeneration, SALT MONITOR SYSTEM The face plate timer has a low salt monitor with an 10 always See page use 9. SECTION 2 HOW YOUR WATER SOFTENER 2A. FACEPLATE TIMER FEATURES OPTIONAL SETTINGSCLEAN FEATURE MINUTES, MAXIMUM DAYS BETWEEN REGENERATIONS, and 12 / 24 HOUR TIME READINGS: WATER FLOW THROUGH If soft water -I MIN TIME I default minutes CLEAN 3 TIME the time. faucets pliances MIN If no change 2. Press SELECT again RECHARGE display. default display to is desired, show the using this backwash However, minutes in UP button button to RECHARGE _12 SELECT or 24 hour the 12 HOUR All time displays are shown in standard clock time (1 to 12 PM; and I to 12 AM) at the 12 hr default setting. If military time displays are desired, set to 24 hr by pressing the UP button. 4. Press SELECT ap- to return the present TIME I'uO IOF I q,N 13_ WATER FLOW no water flow I'UI] -I,I-II-IpM i °F] #_ WATER FLOW / Flow bars scroll when soft water is in use. REMAINING and valve position indicators VALVE recharge time remaining _oF_ continue *NOTE on page 10 if the RET'_g_EgA"'_ softener is recharging (See i _,i ,UO I1-11-1 M,-] i CLEAN feature is ON). RECHARGE flashes in the display and, beginning with Brine, the minutes of recharge remaining before return to service appears in place of the present time. When the valve is moving from one cycle to another, both position indicators are flashing. following example: set to 4 days maximum between regenerations to show clock: using POSITION INDICATORS One of the valve position indicators (Serv, Fill, Brine, Bkwsh, Rinse) is displayed while the _Maximum days between regenerations: The faceplate timer automatically controls regeneration frequency (see page 14). This provides the greatest operating efficiency, and normally the maximum days feature is not needed. If you want to be certain a regeneration will occur within a number of days, use this feature. For example, if your water supply contains iron and you want the softener to regenerate at least once every few days to keep the resin bed clean, set the display as typically shown above. Setting is available from 1 to 15 days by using the UP and DOWN buttons. 3. Press and water are off. example: time set to 3minutes _CLEAN feature minutes: If you are feature (page 7), the length of the extra cycle automatically sets to 7 minutes. you can adjust this time from 1 to 15 length. To change this cycle time, use the to increase the time, or the DOWN shorten below. THE SOFTENER is in use, the water flow bars continually scroll across the display. The bars scroll slowly when water flow is slow, and move faster as water flow increases. The flow bars do not show when all 1. To set 1, 2 or all 3 options, press and hold SELECT for 3 seconds. Then press again until the CLEAN TIME display shows. CLEAN WORKS PROGRAM MEMORY If electrical power to the softener goes off, the time display is blank but the face plate timer keeps the correct time for about 12 hours. When electrical power comes on again, you have to reset the present time only if the display is flashing. The HARDNESS and RECHARGE TIME never require resetting unless a change is desired. Even outage, your occur timer display. II _WhF _; if the timer is incorrect after a long power the softener works as it should to keep water soft. However, regenerations may at the wrong time of day until you reset the to the correct time of day. ERROR CODE TIME An error code could appear in the face plate display if a problem occurs in the softener elec- 2clhc _-F F I tronics. If you see an error code instead of the present time of day, please call your local Sears Service Department for service. TIME time display. 11 SECTION 2 HOW YOUR WATER SOFTENER WORKS I 2B. SOFT WATER SERVICE AND REGENERATION SERVICE REGENERATION When the softener is giving you soft water, it is called "Service". During service, hard water comes from the house main water pipe into the softener. Inside the softener resin tank is a bed made up of thousands of tiny, plastic resin beads (FIG. 4). As hard water passes through the bed, each bead attracts and holds the hardness minerals. This is [] Brine FILL: Salt, dissolved is needed to clean from the resin beads. To make the brine, water flows into the salt storage area during the fill stage as shown in FIG. 5. Fill cycle length depends on how much soft water making capacity you have used since the last regeneration. As you use more water, fill time increases so more brine is made. The called ion-exchanging. It is much like a magnet attracting and holding metals. Water without the hardness minerals (soft water) flows out of the softener and into the house soft water pipes. greater minerals amount of brine cleans from the resin bed. After a period of time, the resin beads hold all of the hardness minerals they can, and cleaning with salt brine is needed. This cleaning is called regeneration or recharge. Regeneration is started at 2:00 a.m. by the electronic timer (see page 14). It takes place in 5 stages or cycles. These are: FT] [] F] FILL BRINING BRINE RINSE in water, is called brine. the hardness minerals WATER FLOW THROUGH SOFTENER IN FILL soft water OUT r-_ BACKWASH r_ FAST RINSE q NOTE: salt storage tank -... If the Clean feature is set to ON, additional backwash and fast rinse cycles occur before the fill cycle. WATER FLOW THROUGH SOFTENER IN SERVICE soft water OUT -j brine valve THE \\\\\\ hard water IN , \ fill water salt storage tank (salt . not shown) _' brine valve more resin tank resin bed 12 hard water IN hardness THE SECTION 2 2B. [-2]BRINING: During from the salt storage the resin tank, brine HOW YOUR WATER SOFTENER SOFT WATER SERVICE brining, the brine depends hard water, out the the resin bypass OUTt on: - -the amount --how fast The take resin slow least AND REGENERATION WATER FLOW THROUGH THE SOFTENER IN BACKWASH is moved area, into the resin tank. Inside cleans hardness minerals from the resin beads and they are discharged drain. How much brine is needed to clean WORKS hard water ! IN drain of resin the brine in the softener, goes through the bed. nozzle and venturi (FIG. 6) make suction to brine from the salt tank and put it into the tank. They keep the brine flow down to a very rate to get the best resin cleaning with the salt. [3]BRINE RINSE: After into the resin tank, the resin bed lifted and expanded all of the brine is moved brine valve closes. Water keeps flowing the same way it did during brining except the brine flow has stopped. Hardness minerals and brine flush from the resin tank to the [-_FAST RINSE: Backwash flow of water down through flow packs the resin bed and to service (FIG. 8). drain. Brining and brine rinse together vary in the length of time they take, relative to the fill cycle length. WATER FLOW THROUGH THE SOFTENER IN BRINING AND BRINE RINSE hard water bypass OUTt is followed by a fast the resin tank. The fast gets it ready for return After fast rinse, the softener returns to service. Hard water goes into the resin tank where the resin bed again takes out the hardness minerals. Soft water goes to the house soft water pipes. hard water I WATER FLOW THROUGH THE SOFTENER IN FAST RINSE IN drain soft water hard water OOT ! '" drain brine [4]BACKWASH: During backwash, water flows UP through the resin tank (FIG. 7) at a fast rate to flush iron minerals, dirt and sediments from the bed and to the drain. good cleaning. The bed lifts and expands for 13 SECTION 2 HOW YOUR WATER SOFTENER WORKS .I 2B. SOFT WATER SERVICE AUTOMATIC BYPASS ELECTRONICS During the brining, brine rinse and backwash cycles of regeneration, HARD water goes through the softener valve and to the house pipes. If a faucet is opened, hard water is there for your needs. However, you should not use hot water, if possible, because the water heater will refill with hard water. The softener, as factory erates from 2:00 AM to about not much water is used. AND REGENERATION Two main parts of the softener's electronics WATER METER, and [] a COMPUTER. are [] a [] WATER METER -- The water meter is in the softener valve outlet. As water flows through the meter, it sends electric pulses to the computer. The computer changes the pulses to a measure in gallons of water. programmed, regen4:00 AM, a time when [] COMPUTER -- The computer is part of the faceplate timer circuit board. It is programmed to know the softener's capacity (how many grains of hardness minerals it will take out of the water If you get up early in the morning and you can hear the softener regenerating, change the recharge starting time. Set the recharge time to 12:00 AM or 1:00 AM (page 7). Then regeneration will start and end that much earlier and your water heater will not refill with hard water if a hot faucet is opened. before a regeneration is needed). When starting the softener, page 7, you set it for the grains per gallon (gpg) hardness of the water. To find a regeneration pattern best for your needs, the computer uses: (1) water usage from the meter, (2) hardness setting, (3) softener capacity, and (4) time since the last regeneration. The computer always adjusts this pattern to your water using habits. It works toward providing you with soft water for the longest time and at the most efficient salt usage. Softening capacity is used as hard water goes through the softener and hardness minerals are removed. When the computer determines that only enough capacity remains to provide soft water up to the next regeneration starting time (2:00 AM, or as otherwise set) it will schedule a regeneration. RECHARGE TONIGHT displays until the regeneration begins. When the regeneration begins, TONIGHT goes off and *RECHARGE or RECHARGE TIME REMAINING flashes during the 2 hour regeneration. * NOTE: If the CLEAN feature is set to ON, a cleaning backwash (CLEAN and Bkwsh or Rinse flashes in the display, along with the minutes of the clean cycle remaining), precedes the recharge. 14 SECTION 3 cAREOF'tOUR SO .ER I I 3A. WHEN SALT...REFILLING TO REFILL WITH STORAGE SALT: The Salt Monitor have hard water. tor System, page System (see page 10) will turn the low salt light on to warn you when to refill with salt. Check for a low salt light a few weeks after you install the softener, and every week after that. Always refill at about the #2 salt monitor level. At this level, the tank is about 1/3 full. Never let the softener use all the salt before refilling. Without TANK/BREAKING A SALT BRIDGE After 10. filling, reset the Salt Moni- NOTE: You will have a loss in softening capacity and get partly hard water if less than 10 inches monitor level 2) of salt is in the storage tank. salt, you will soon may (salt PLEASE SEE PAGE 9 FOR SALT FILLING DIRECTIONS. BE SURE TO RESET THE SALT MONITOR, PAGE 10. SALT BRIDGE SALT BRIDGE Sometimes, a hard crust or salt bridge forms in the salt storage tank. It is usually caused by high humidity or the wrong kind of salt. When the salt bridges, an empty space forms between the water and salt. Then salt will not dissolve (melt) in the water to make brine. Without brine, the resin bed does not regenerate and you will have hard water. push tool into salt bridge to break If the storage tank is full of salt, it is hard to tell if you have a salt bridge. Salt is loose on top, but the bridge is under it. The following is the best way to check for a salt bridge. pencil mark Salt should be loose all the way to the bottom of the tank. Hold a broom handle, or like tool, up to the softener as shown in FIG. 9. Make a pencil mark on the handle, 1" or 2" below the top height of the rim. Then, carefully push it straight down into the salt. If a hard object is felt before the pencil mark gets to the top of the tank, it's most likely a salt bridge. Carefully push into the bridge in a few places to break it. Do not try to break the salt bridge by pounding on the outside of the salt tank. You may damage it. If the wrong kind of salt made the out. Then fill the tank with nugget only. broom handle salt salt bridge water level bridge, take it or pellet salt 15 SECTION 3 CARE OF YOUR SOFTENER I 3B. KEEPING THE WATER SOFTENER COVERS NOTE: To keep your new Kenmore water softener looking nice, apply a coat of paste wax and repeat once a year. When dusty, wipe it with a damp cloth to keep it sparkling. NOZZLE Never use cleaners having ammonia or abrasives. They may scratch and dull the surface. & VENTURI CLEANING VENTURI A clean nozzle and venturi (FIG. 10) is a must for the softener to work right. This small unit moves brine from the salt storage tank to the resin tank during regeneration. If it becomes plugged with sand, silt, dirt, etc., the softener will not work and you will get hard & O-ring Seal _.___ Screen Support To get to the nozzle and venturi, remove the softener top cover. Be sure the softener is in service cycle (no water pressure at nozzle and venturi), then turn off the cap from the nozzle and venturi housing. Do not lose the large o-ring seal. Lift out the screen support and screen, then the nozzle and venturi. Wash and rinse the parts in warm water until clean. If needed, use a small brush to remove and clean the gasket, Screen _'_ Nozzle & Venturi IMPORTANT: Be Gasket sure __ +_/*Flow _ (1-EP) Plug Screen_. _ holes in the gasket are centered directly over the small holes in the nozzle & venturi housing, *Flow Plug (HVDC) flow Carefully replace all parts in the correct order. Lubricate the o-ring seal with silicone grease or Vaseline and place in position. Install and tighten the cap, by hand only. Do not overtighten and break the cap or housing. Nozzle & Venturi Housing *Install with numbered side up concave side down. Be sure the largest flow plug is located in the nozzle & venturi housing. IRON FROM THE RESIN BED Your water softener cium and magnesium) control some "clear THE NOZZLE Cap -.____ water. iron or dirt. Also check plugs and screens. CLEAN water iron, an iron filter or other equipment needed. Your local Sears store has trained people help you with iron water problems. takes hardness minerals (calout of the water. Also, it can water" iron. See maximum is to If your water supply has clear water iron, even though less than the maximum allowed, regular resin bed cleaning is needed. Sears has resin bed cleaner, Item No. 42-34426 for this. Clean the bed at least every 6 months. If iron shows up in the soft water before 6 months, clean more often. Printed instructions are on the resin bed cleaner bottle. allowed in the specifications on page 19. With clear water iron, water from a faucet is clear when first put into a glass. After 15 to 30 minutes, the water begins to cloud or turn rust colored. A water softener WILL NOT remove any iron which makes the water cloudy or rusty as it comes from the faucet (called red water iron). To take red water iron out of water, or over the maximum of clear 16 SECTION 3 cAREoFYour so 30. If the softener KEEP THE SOFTENER is installed where it could 1. Close the shut-off water tank. pipe, near valve the water on the house meter main or pressure Open a faucet in the soft water pressure in the softener. ° Refer to FIG. 12 on page 19. Move the stem in a single bypass valve to bypass. Close the inlet and outlet valve in a 3-valve bypass system, and open the bypass valve. If you want water in the house pipes again, reopen the shut-off valve on the main water pipe. ° ° Unplug the transformer Remove the salt hole cover Take off both drain hoses. pipes to vent drain ° remove the large holding clips at the inlet and outlet (see Key No. 69, on Separate the softener from the copper from the bypass valve. Remove the brinewell and disconnect wood block Looking at FIG. 11, lay a piece of 2 inch thick board near the floor drain. Move the softener close to the drain. SLOWLY and CAREFULLY, tip it over until the rim rests on the wood block with the inlet and outlet over the drain. Do not at the wall outlet. and the main cover. Carefully softener page 30). tubes, or cover DRAIN WATER FROM THE SOFTENER all To . ° FROM FREEZING freeze (summer cabin, lake home, etc.), you must drain water from it to stop possible freeze damage. drain the softener -- .ER allow the softener's and outlet fittings ° Tip the bottom and hold until weight or they to rest on the inlet will break. of the softener up a few inches all water has drained. Leave the softener laying like this until you are ready use it. Plug the inlet and outlet with rags keep dirt, bugs, etc. out. the brine valve tubing at the nozzle and venturi assembly (see page 30). Lift the brine valve out of the brinewell. Tip the brine valve upside down to drain water. 17 to to SECTION 3 CARE OF YOUR SOFTENER I 3D. HELPFUL HINTS CHECKLIST ... TO HELP YOU SAVE MONEY If your water softener fails to work make the following easy checks. Often, you will find yourself and you won't have to call and wait for service. If you do not find anything wrong, the checks, and your softener still does not work, call your Sears Service Department. what's wrong while making NOTES: 1. Also read ERROR CODE, page 2. If an error code is not displayed, the SELECT button again and hold ber shows, the face plate computer problem. To set HF31, press either return a flashing 12:00 AM display. 11. press and hold the SELECT button until the display changes. Then, press until a flashing HF code appears. It must show HF31. If any other numis working on incorrect input and would probably be the cause of the the UP [] or DOWN[] button. When HF31 shows, press SELECT to Reset the present time, hardness number, etc., pages 6 and 7. PROBLEM No soft water CAUSE CORRECTION No salt (or salt bridged) in the storage tank Refill with salt, or break the salt bridge (page 15). Press ON/OFF-HOLD (RECHARGE NOW) button and hold for 3 seconds to start a regeneration (see page 10). Transfomer unplugged at the wall outlet, or power cable leads loose, fuse blown, circuit breaker popped, or circuit switched off. Check for loss of power due to any of these and correct. With the power back on, look at the time display and read PROGRAM MEMORY, page 11. Manual bypass valve(s) in bypass position Look at FIG. 12 on page 19. Move the stem in a single valve to service. In a 3-valve bypass, open the inlet and outlet valves, and be sure to fully close the bypass valve. Dirty, plugged venturi or damaged nozzle & Take apart and clean or replace damaged parts (see page 16). Valve drain hose plugged Water hard sometimes The drain hose must not have kinks, sharp bends, or be raised too high above the softener (see page 16 in your installation manual). Press and release the SELECT button until HARDNESS shows in the display. Read the hardness number in the display and be sure the same grains per gallon number is shown on your water analysis report. See page 7 to reset. Press and release the SELECT button until the present time shows in the display. Hardness number setting too low Using hot regenerating water when softener is Avoid using hot water during this time because the water heater refills with hard water (see Automatic Bypass, page 14). Increase in the grains of hardness in your water supply 18 Ask your Sears retail or catalog store for a new water analysis. Then make a new hardness number setting (page 7). SECTION 4 OTHER THINGS TO KNOW I I 4A. DIMENSIONS/SPECIFICATIONS BYPASS VALVES Bypass valve(s) should always remain in soft water service position. Position in "bypass" only if needed for softener repairs. II SINGLE PULL OUT for service B--_ _PUSH IN A for bypass D C 3 - VALVE \ Bypass Valve FOR SERVICE close bypass valve open inlet & outlet valves FOR BYPASS / -,_, Outlet Valve A B C D E F1 F2 -- open bypass valve close inlet & outlet valves MODEL NO. 625.348600 T ,r/ Salt Tank Height Resin Tank Diameter (nominal) Resin Tank Height (nominal) Inlet-Outlet Height Overall Height Length Width Distance between inlet-outlet center lines INCHES CM 40-1/4 9 40 41-1/2 47 19-1/2 16-1/2 3-7/8 102.2 22.7 101.6 105.4 119.4 49.5 41.9 9.8 TIMER HF CODE HF31 NOTE: Please see the rating decal for water softener operating capacity, salt usage and service flow rate/ pressure loss performance specifications. Performance specifications are validated by the Water Quality Association (WQA). The rating decal is located on the rim, under the salt hole cover (see page 28). WATER SUPPLY TO WATER SOFTENER MINIMUM WATER SYSTEM FLOW (gpm) ................ MINIMUM-MAXIMUM WATER PRESSURE (psi) ...... MAXIMUM WATER TEMPERATURE (°F) ............... MAXIMUM WATER HARDNESS (gpg) .................. MAXMUM "CLEAR WATER" IRON (ppm) ................. SALT FOR WATER OTHERS 3 20-120 120 110 7 TYPE OF ION EXCHANGE MATERIAL (resin) High Capacity AMOUNT OF RESIN (cu.ft.) ........................... 1.0 REGENERATION (RECHARGE) CYCLE TIME (min.) FILL ......................................... 3 - 13 BRINING / BR. RINSE ............................. 120 BACKWASH ....................................... 7 FAST RINSE ....................................... 3 TOTAL REGENERATION TIME _ ............. 133 - 143 SOFTENER TYPE OF SALT NEEDED .................... Nugget/Pellet ALTERNATE TYPE OF SALT .. Pure, evaporated, compacted water softener salt STORAGE CAPACITY (pounds) ....................... 200 gpm = gallons per minute psi = pounds per square inch gpg = grains per gallon ppm = parts per million Does not include CLEAN feature cycle times if set to ON. 19 SECTION 5 SERVICE 5A. TECH. INFORMATION TROUBLESHOOTING Keep this manual with your water softener. If repairs are needed, the service technician must have the information on the following 8 pages. For telephone assistance, call toll free, 1-800-426-9345. WIRING SCHEMATIC BACK OF TIMER (PWA) < Transformer < Turbine Sensor E_ brn _7 NC Position NO Switch grn FACEPLATE High Flow Deluxe Demand Water Softener Sears Water Line for Customer Assistance 1- 800- 426- 9345 with Dual Segment ALWAYS MAKE THESE INITIAL CHECKS FIRST 1. Does day? --If the time display soft-ener. display is blank, show check the correct power time of source to the time is flashing, power was off for over 24 hours. The softener resumes normal operation but regenerations occur at the wrong time. --If an error code (Example: Err3) shows in the faceplate display; go to AUTOMATIC ELECTRONIC DIAGNOSTICS. REMOVE COVER THE TOP 6. Is there salt in the storage 7. Is the brine diagrams). 8. Is the brine tubing Electronic COVER Display AND SALT TANK tank? connected? (See water float set right? (See page flow --If . Plumbing position. . The inlet and outlet pipes must connect softener inlet and outlet respectively. to the . Is the transformer plugged grounded wall outlet, and fastened securely? "live", cable . The valve sharp bypass drain bends, valve(s) hose must must and not elevated . be in full service into a the power be free of kinks over 8 ft. above valve 23). Press the SELECT button 2 times to display the hardness setting. Be sure it is the correct setting for the household's water supply. (Make a hardness test of the raw water and compare with the hardness setting. Also test a soft water sample to verify if a problem exists.) Press the SELECT button twice more to return to present time in the display. If you do not find the problem after making initial checks, do the MANUAL INITIATED ELECTRONIC DIAGNOSTICS, and the MANUAL ADVANCE REGENERATION CHECK. and the floor. 20 SECTION 5 SERVICE 5A. AUTOMATIC ELECTRONIC The chart DIAGNOSTICS has a selfsystem, ex- __1-I- appear, below and the shows the error possible defects codes that for each could code. While an error code appears in the display, all face plate buttons are inoperable except the SELECT button. SELECT remains operational so the service person can make the MANUAL INITIATED ELECTRONIC DIAGNOSTICS (below) to further isolate the defect, and check the water meter. ] circuits for correct operation. If a malfunction occurs, an error in the INFORMATION TROUBLESHOOTING The faceplate timer (PWA) computer diagnostic function for the electrical cept for input power and water meter. The computer monitors the electronic components and code appears display. TECH faceplate POSSIBLE DEFECT MOST LIKELY CODE Err1 Err3 Err4 Err5 LESS LIKELY motor inoperative / wiring harness or connection to switch / position switch / faceplate timer (PWA) motor / faceplate timer (PWA) See faceplate timer (PWA) replacement timer (PWA) / position switch on page 22. faceplate timer (PWA) PROCEDURE FOR REMOVING ERROR CODE FROM FACEPLATE: 1. Unplug transformer 2. Correct defect 3. Plug in transformer 4. Wait for 6 minutes. The error code will return if the defect was not corrected. MANUAL INITIATED DIAGNOSTICS 1. ELECTRONICS To enter diagnostics, press and hold for 3 seconds. the SELECT If you don't get a reading in the display, with facuet open, pull the sensor from the valve outlet port. Pass a small magnet back and forth in front of the sensor. You should get a reading in the display. If you get a reading, unhookthe in and out plumbing and check the turbine for binding. button You will see the following display, showing valve cycle position, position switch status (open or closed), and turbine operation. valve position indicator ....... N NN MOTOR turbine count (wa- SENSOR HOUSING ter flowing) ;....... l_qo i 1''U POSITION SWITCH JRBINE TURBINE position switch indicator (open) SHAFT turbine count (no water flowing) VALVE OL TURBINE OPERATION: If no water is flowing through the softener, the turbine indicator displays 3 zeros. When water is flowing, the flow bar scrolls across the display, and a 000 to 140 count repeats for each gallon of water passing through the turbine. To check for positive operation of the turbine if zeros are shown, open a nearby soft water faucet and observe the turbine count and flow bar. POSITION SWITCH STATUS: With the valve in service, or any of the recharge cycles, the switch indicator will show open --M. While the valve is rotating from 1 position to another, the indicator will show the switch closed -,-,-. A defect is probable 21 if indications vary from this pattern. SECTION 5 SERVICE 5A. VALVE POSITION the valve position, in the display: INFORMATION TROUBLESHOOTING INDICATORS: the following INDICATOR Serv .......... Fill ........... Brine ......... Bkwash ....... Rinse ......... TECH. Depending on indicators show HF31 does show return the present -- Press time the SELECT button display. To change HF number-Press the UP or DOWN button until HF31 shows. Then, press the SELECT button and reset the timer.., page 6. VALVE POSITION service fill brining/brine rinse backwash fast rinse TIMER (PWA) REPLACEMENT: Be sure the valve is in service position (observe valve cycle indicator) when replacing the timer (PWA). When the valve is rotating from i cycle to another, both indicators flash. For example, if the valve is in transition between fill and brining, both Fill and Brine flash. Upon reaching brining position, Fill goes off and Brine is on steady. The time display shows the minutes of the cycle remaining. If, after installing and programming placement timer (PWA), the valve service position, do the following correct cycle orientation, or timing, the faceplate and valve. the reis not in to assure between NOTE: If the faceplate is left in a diagnostic display (or a flashing display when setting times or hardness), present time automatically returns if a button is not pressed within 4 minutes. To return to the diagnositc display, repeat step 2. Use the MANUAL ADVANCE procedures, page 23. With the RECHARGE NOW button, advance through the recharge cycles until the valve stops in service position, and RECHARGE no longer flashes in the display. OTHER INFORMATION: While in this diagnostic screen, the following information is available and may be beneficial for various reasons. This information is NOTE: The valve motor may automatically drive through several valve positions while searching for service. If an error code occurs, unplug the transformer, then plug in again. retained by the computer from the first time electrical power is applied to the faceplate. ...Press [] to display the number of days this face plate has had electrical power applied. ...Press [] to display the number of regenerations initiated by this faceplate since the HF code number was entered. 1 Press the ON/OFF-HOLD button the valve to each position switch and position indicators nent operation, or to possibly 3. Press and hold seconds until... the to advance and observe the to verify compoisolate a defect. SELECT button for position markers (valve in service) 3 CAM ...HF31 to shows. This code identifies the softener nominal capacity size. If the wrong number shows, the softener will operate on incorrect programming. Do the following as needed. 22 SECTION 5 SERVICE 5A. MANUAL ADVANCE REGENERATION CHECK NOTE: If water system pressure is low, an elevated drain hose may cause back pressure, stopping brine draw. 3. NOTES: The faceplate display must show a steady time (not flashing). If an error code shows, first press the SELECT button to enter the diagnostic display. Again press ON/OFF-HOLD softener into backwash. Look water from the drain hose. t Press ON/OFF-HOLD to move the softener into fast rinse. Again look for a fast drain flow. Allow the softener to rinse for a few minutes to Press the ON/OFF-HOLD button and hold in for 3 seconds. *RECHARGE and Fill begin to flash (or clean backwash begins, if set) as the softener enters the fill cycle of regeneration. When FILL is on steady, remove the brinewell cover and, using a flashlight, observe fill water entering the tank. If water structed tubing, to move the for a fast flow of An obstructed flow indicates a plugged top distributor, backwash flow plug, or drain hose. at t flush out any brine that may remain tank from the brining cycle test. in the resin To return the OFF-HOLD. press *NOTE: If the CLEAN feature is set to ON, a cleaning backwash (CLEAN and Bkwsh or Rinse flashes in the display, along with the minutes of the clean cycle remaining), precedes the recharge. a. INFORMATION TROUBLESHOOTING This check verifies proper operation of the valve motor, brine tank fill, brine draw, regeneration flow rates, and other controller functions. Always make the initial checks, and the manual initiated diagnostics. 1. TECH softener to service, ON/ V__/Float does not enter the tank, look for an obnozzle, venturi, fill flow plug, brine or brine valve riser pipe. I Jz:q"II I.,....,_ stop Float CYCLE FLOW RATES (GALLONS PER MIN.) FILL (flow to salt storage tank) 0.3 (1.1 liters) BRINING '_ BACKWASH BRINE RINSE FAST RINSE I 2. (flow to drain) 1.8 (6.8 liters) .12 (.45 liters) 1.8 (6.8 liters) After observing fill, press the ON/OFF-HOLD button to move the softener into brining. A slow flow of water to the drain will begin. Verify brine draw from the brine tank by shining a flashlight into the brinewell and observing a noticeable drop in the liquid level. NOTE: Be sure a salt bridge water with salt contact. at 0,, .16 (.61 liters) If the softener does not draw FREEBOARD MEASUREMENT (Distance from top of resin tank, to top of resin bed.) 't is not preventing 7"-11" brine... ... nozzle and/or venturi dirty or defective. ...nozzle and venturi not seated properly on gasket. ...restricted drain (check drain fitting and hose). ... defective nozzle and venturi seal. ...other disc, resin tank FREEBOARD inner valve defect (rotor wave washer, etc.). seal, rotor lr resin bed & 23 SECTION 5 SERVICE 5B. TECH. INFORMATION ROTARY VALVE SERVICE Before working on the valve, turn off the water supply and disconnect from electrical power. TO RELIEVE PRESSURE: service position. Tighten the screws cross pattern. If a torque wrench torque to 30-40 inch pounds. - - 3 VALVE a soft water Lubricate the gear on the motor, and the valve cam gear with Molykote grease, or other high quality gear lubricant. open BYPASS: Close the inlet valve and open faucet. Then close the outlet valve and the bypass valve. Be sure to orient toward the cam. --SEARS SPECIAL BYPASS: Slide the bypass valve stem to bypass position. Loosen 3 hex head screws toward the back side of the valve to allow pressure rag. water to bleed out. Catch water with switch as shown, with lever a motor DISASSEMBLY motor plate To remove a part or group of parts, refer to the valve drawing. A common screwdriver or nut driver, Phillips screwdriver and pliers are the only tools needed to completely disassemble. SERVICING Inspect defects. (_assembled view THE VALVE all o-rings, Inspect scratches, NOTE: current using a crissis available, seals and the bottom surface chips or wear. If replacement replacement is needed, part. gaskets of for wear or rotor for the be sure to use the ASSEMBLY Be sure all parts are in place and in the proper position. Lubricate ALL o-rings and seals with FDA approved silicone grease. To install the rotor seal, first place the seal into the valve groove, rounded side down (see cross-section). Apply a light coating of silicone grease to the seal's crossing ribs. Then, carefully center the wear strip on the seal, and push it downward onto the seal. Install the nozzle and venturi seal and drain rotor seal _/ _''O-. housing sensor -i! nozzleseal & venturi seal drain "" seal. Assemble wave washer bearing, the wave washer, and 2 o-rings onto the rotor top shaft. Then center the rotor in the valve body, on the rotor seal. See assembly Nozzle service, page 16 Lower the cover onto the valve body and rotor shaft. Then install the cover holding screws. Before tightening the screws, install the valve cam and gear. Then, turn the rotor (clockwise only) to 24 _ _ _._ turbine support turbine SECTION 5 5C .. WATER SERVICE FLOW THROUGH SERVICE THE SOFTENER TECH INFORMATION VALVE CYCLE from Valve Inlet water) distributor To Valve Outlet (soft water) resin tank ¢ position ,..__ bottom distributor Hard water enters the valve inlet port. Internal valve porting routes the water down and out the top distributor, into the resin tank. Hard water is softened as it passes through the resin bed, then enters the bottom distributor. Soft water flows back into the valve and out the valve outlet, to the house soft water pipes. FILL CYCLE position switch venturi valve cam rotor & disc fill flow plug fill water (soft) from Valve Inlet (hard water) top distributor To Valve Outlet (soft water) bottom distributor To begin a regeneration, motor. The valve motor the electronic timer energizes the circuit to the valve rotates the rotor and disc and the valve cam until the position switch lever drops, to open FILL. As the rotor and disc rotates, the venturi. Fill flow continues to tank. Soft water is still available to the the the the motor circuit and position port opens for SOFT water brine valve, and into the house lines. 25 the valve in fill through salt storage SECTION 5 5C. SERVICE WATER FLOW THROUGH BRINING TECH. THE SOFTENER INFORMATION VALVE AND BRINE RINSE CYCLES venturi nozzle from Valve Inlet (hard water) brine from _,_ salt storage tank bypass hard water to valve outlet O position switch After fill, timer/switch action allows the motor to turn the rotor and disc into BRINING position. Water flow is directed to the nozzle. Suction, created by the nozzle and venturi, draws brine from the salt storage tank and injects it into the resin bed via the bottom distributor. Flow continues out the top distributor and to the drain. Hard water is available at the valve outlet. When the brine valve closes to end brine draw, water flow continues in the same directions to slowly RINSE brine from the resin bed and to the drain. BACKWASH flow plug drain bypass hard water to valve CYCLE Timer/switch action again allows the motor to turn the rotor & disc to place the valve in BACKWASH, stopping water flow to the nozzle. Water is routed down and out the bottom distributor, up through the bed, and out the top distributor to the drain. The fast flow (controlled by a flow plug in the drain fitting) flushes dirt, sediments, iron deposits, remaining brine and hardness to the drain. 26 SECTION 5 5C. WATER SERVICE FLOW THROUGH THE SOFTENER TECH INFORMATION VALVE FAST RINSE CYCLE drain soft to valve outlet During FAST RINSE, the rotor & disc is positioned so water flow enters the resin tank through the top distributor, and exits through the bottom distributor, to the drain. The electronic timer again energizes the motor to return the valve to service. As the valve rotates, the position switch lever drops to open the circuit. The valve remains positioned in service until the electronic timer initiates the next regeneration. 27 SECTION 6 REPAIR PARTS I KENMORE WATER SOFTENER, MODEL KEY NO. 22 21 9 10 20 19 11 12 13 17 16 18 NO. 625.348600 PART NUMBER DESCRIPTION 1 Cover Lock (req'd for shipment only) 1 Rim Insert (req'd for shipment only) 2 7174177 Cover (main) 3 7137612 Salt Hole Cover 4 7095373 Transformer, 24V-10VA • 5 7132840 Power Cord (transformer) 6 7195979 Timer Repl. (PWA) 7 - 7193553 7194656 Faceplate (order following decal) Faceplate Decal 8 7137599 Rim 9 7137727 Brinewell Cover 10 7082150 Wing Nut, 1/4" 11 7100819 Brinewell 12 7137913 Decal, Salt Level 13 7144619 Salt Storage Tank 14 7148875 Plastic Screw, 1/4" x 5/8" 15 0900431 Tube Clamp • 16 1103200 Tube Adaptor • 17 9003500 Grommet • 18 7116488 Brine Valve Assy. (also see pg. 29) 19 7105047 Replacement Distributor 20 0502272 Resin 21 7144952 Resin Tank (incl. Key No. 21) 22 7170270 O-Ring, 2-3/4" x 3" 23 7077870 Top Distributor 24 7170254 O-Ring, 13/16" x 1-1/16" 25 7170296 O-Ring, 2-7/8" x 3-1/4" 26 7141001 Vapor Barrier 27 7176292 Clamp Section (2 req.) 28 7088033 Clamp Retainer (2 req.) ,I_ 7183613 Installation Manual ,I_ 7194703 Owners Manual not illustrated Included in parts pack...see Aligns with top of brinewell. 28 page 31. SECTION 6 REPAIR PARTS I KENMORE WATER SOFTENER, MODEL NO. 625.348600 48 BRINE VALVE ASSEMBLY 47 30 31 46 32 33 KEY NO. PART NUMBER 30 7168647 Ceramic Weight 31 0513860 Float Stop 32 7097202 Float (includes Key No. 33) 33 0516947 Float Seal 34 7093216 Float Rod & Stem 35 7092278 Guide Cap 36 7170288 37 0516211 O-Ring 15/16 x 1-3/16 Seal 38 0516924 Retainer, Bottom Seal 39 7116713 Clip 40 7092252 Brine Valve Body 41 7080653 Clip 42 7131365 Screen 43 7094979 Insert 44 7092294 Retaining Ring 45 7176161 O-Ring, 5/16 x 9/16 46 7095470 Brine Tube 47 7113016 48 7171349 Tubing Assy. (includes Key Nos. 43, 44 & 45) Cone Screen 49 7186297 Ground Clamp (2) • 50 7161734 Ground Wire • DESCRIPTION Included in parts pack...see page 31. INLETOUTLET GROUNDING CLAMPS \ 49 29 SECTION 6 REPAIR PARTS I I KENMORE WATER SOFTENER, MODEL NO. 625.348600 \ 57 90 -_ wear-strip seal 95 'k "N cress-section view 74 71 69 65 82 66 0 67 68 80 77 73 79 78 30 SECTION 6 REPAIR PARTS I I KENMORE WATER SOFTENER, MODEL NO. 625.348600 PARTS LIST KEY NO. PART NUMBER KEY NO. PART NUMBER 50 7131755 51 7133008 Screw, #6-20 x 7/8 (2 req.) 8O 7081104 Motor (incl. 2 ea. of Key No. 50) 81 1202600 52 7171200 Motor Plate 82 7O95O3O Cone Screen 53 0900857 Screw, #6-20 x 3/8 (3 req.) 83 1148800 Flow Plug, .3 gpm 54 7171250 84 7187772 Nozzle and Venturi -- Gasket Kit 55 7171218 Bearing Cam and Gear 85 0521829 Flow Plug, .1 gpm 56 7169180 Clip (Drain) 86 7146043 Screen 57 7172793 Drain Hose Adaptor • 87 7167659 Screen Support 58 7170288 O-ring, 15/16 x 1-3/16 • 88 7170262 O-ring, 1-1/8 x 1-3/8 59 7178163 Flow Plug, 1.8 gpm 89 7081188 Cap 60 7173008 O-ring, 5/8 x 13/16 9O 7175199 Wave Washer 61 7173024 O-ring, 1-1/8 x 1-1/2 91 7171161 Valve Cover 62 7174313 92 7172997 63 7185500 Bearing, Wave Washer Rotor & Disc 93 7145186 Screw, #10 x 2-5/8 (8 req.) Switch 64 7173032 O-ring, 4-1/2 x 4-7/8 94 7140738 Screw, #4-24 x 3/4 (2 req.) 65 7185495 Rotor Seal 95 7179143 66 7172989 Seal 67 7171187 Plug (Drain Seal) 7172882 Bypass Valve • ing parts) Stem 68 7129889 Spring 7173016 O-ring, 1.109 I.D. x 1.387 O.D (4) 7175238 C-ring 7187065 Nozzle & Venturi Assy. (incl. Key Nos. 80, and 82 through 89) 7195995 Parts Pack (includes parts marked with a O, pages 28, 29 & 31) - order manuals separately if needed, page 28 7185487 Seal Kit (incl. Key Nos. 60, 61, 64, 65, 66 and 77). DESCRIPTION DESCRIPTION Nozzle & Venturi Housing Nut -- Ferrule (Includes follow- 69 7089306 Clip (2 req.) • 70 7077642 Copper Tube, 1" (2 req.) • 71 7170262 O-ring, 1-1/8 x 1-3/8 (4 req.) • 72 7094898 Turbine Support 73 7101548 Turbine 74 7235389 Wire Harness (Sensor) 75 9000803 O-ring 76 7081201 Retainer (Nozzle & Venturi) 77 7195482 Seal (Nozzle & Venturi) 42-3433 Drain Tubing, 3/8" I.D. x 20' d_ 78 7171145 Valve Body 42-3431 Drain Hose, 5/8" I.D. x 15' 79 7170319 O-ring, 1/4 x 3/8 (2 req.) not illustrated • Included in parts pack dh 7' length included with softener 31 OWNER'S MANUAL High Flow Deluxe Demand Water Softener For the repair or replacement MODEL NO. parts you need delivered directly to your home Call 7 am - 7 pm, 7 days a week 1 - 800 - 366 - PART 625.348600 (1 - 800 - 366 - 7278) For in-home major brand repair service Call 24 hours a day, 7 days a week 1 - 800 - 4 - REPAIR The model number of your water softener is found on the rating decal. This decal is on the (1 - 800 - 473 - 7247) For the location rim, under the salt cover. Sears When requesting service or ordering parts, always provide the following information: Parts and Repair Center in your area Call 24 hours a day, 7 days a week 1 - 800 - 488 - 1222 For information i i Product Type Model Number Part Part Number Description of a on purchasing a Sears llllll SEARS Maintenance Agreement, or to inquire about an existing Agreement Call 9 am - 5 pm, Monday - Saturday 1 - 800 - 827 - 6655 SEARS 11;t_'.Yt;t.V-t,i_:,j_.l America's Repair Speciah'sts Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A. 7194703 (Rev. B 05/30/01 )
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