Kenwood Marine Radio At 440 Users Manual
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KENWOOD--TS-440S-Service-Manual KENWOOD--TS-440S-Service-Manual
2015-01-23
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KEN WOOD S-440SPS-430SP-4a 0 T HF TRANSCEIVE R CONTENT S SPECIFICATIONS 2 PACKING CIRCUIT DESCRIPTION 4 ADJUSTMENT 88 89 SEMICONDUCTORS 27 LEVEL DIAGRAM 10 1 PARTS LIST 35 BLOCK DIAGRAM 10 3 PC BOARD SCHEMATIC DIAGRA M SWITCH UNIT OPTIO N 69 PS-50 10 4 FILTER UNIT 70, 7 1 PS-430 10 9 PLL UNIT 72, 7 3 VS-1 RF UNIT 74, 7 5 SP-430 11 1 11 4 CONTROL UNIT 76, 7 7 MB-430 11 4 DISPLAY UNIT 76, 7 7 AT-440 FINAL UNIT IF UNIT 78 YK-88S /S N 11 4 11 4 78, 7 9 YK-88C/CN 11 4 AT UNIT 80 DISASSEMBLY 81 SCHEMATIC DIAGRAM 113 TS-440S SPECIFICATION S (GENERAL ) Transmitter frequency range : Receive frequency range : Mode : Antenna impedance : Power requirement : Power consumption : RX no signal input : TX : Frequency configuration : RX unit : TX unit : (A1,A3J,A3,FSK ) (F3 ) 160m BAND 1 .8 — 2 .0MH z 80m BAND 3 .5 — 4 .0MH z 40m BAND 7 .0 — 7 .3MH z 30m BAND 10 .1 — 10 .15MH z 20m BAND 14 .0 -- 14 .35MH z 17m BAND 18 .068 — 18 .168MH z 15m BAND 21 .0 — 21 .45MH z 12m BAND 24 .89 — 24 .99MH z 10m BAND 28 .0 — 29 .7MHz 100kHz — 30MH z Al (CW), A3J(SSB), A3(AM), F1 (FSK), F3(FM ) 50 Ohm (TX : 20— 150 Ohm with AT ) 12 .0-- 16 .0V D C Approx . 1 .9 A Approx . 20 A 1st IF 45 .05MHz, 2nd IF 8 .83MHz, 3rd IF 455kH z 1st IF 455kHz, 2nd IF 8 .83MHz, 3rd IF 45 .05MH z 1st IF 36 .22MHz, 2nd IF 45 .05MH z CW, SSB, AM, FSK, FM : Triple conversion superheterodyn e FM : Double conversion superheterodyne ( Semiconductors : TS-440S TS-440S (with AT ) 1 57 1 74 FET's 22 22 IC's 49 58 257 27 7 Tr's Diod's Dimensions : TS-440S W(mm) 270 (279) TS-440S with AT ) 270 (279 ) H(mm) 96 (108) 96 (108 ) D(mm) 313 (335) 313 (335 ) 6 .3 7 .3 Weight(kg) The numbers in the parenthesis include protections . (TRANSMITTER ) Ratead final power input : Carrier supression : Unwanted sidebande supression : Harmonic content : Transmit frequency character : Maximum frequency diviation (FM) : Microphone impedance : 2 More than 40d B More than 50d B Less than -40d B 400--2600Hz (—6dB ) ±5k H z 50052 - 50k g ( TS-440 S SPECIFICATIONS (RECEIVER ) Sensitivity : Freq . Mode 100 -- 150kHz 150 500kHz 0 .5 -- 1 .6MHz 1 .6 -- 30MH z SSB,CW,FS K (SIN10dB) Less tha n 2 .5µV (8dBA1 Less tha n 1µV (OdBA ) Less tha n 4µV (12dBA) Less tha n 0 .25µV (— 12dBA ) AM (SIN 10dB) Less tha n 25µV (28dBp) Less tha n 13µV (22dB A ) Less tha n 40/,cV (32dBA) Less tha n 2 .5µV (8dBA ) Less tha n 0 .7µV (—3 dBµ ) FM (12dB SINAD) Squelch sensitivity : (Threshold ) Mode SSB,CW,AM,FSK • • Less tha n 20AV (26dBA1 150 -- 500kHz Less tha n 10 A V (20dBp) 0 .5 — 1 .6MHz Less tha n 20µV (26dBA) IF rejection : Less tha n 2µV (6dBA ) Less tha n 0 32 A V (— 10d BA ) FM Image ratio : 1 .6 - - 30MH z 50dB or more (1 00kHz -- 1 6MHz ) 70dB or more (1 .6 — 30MHz ) 50dB or more (FM 3rd image ratio ) 50dB or more (100kHz --- 1 6MHz ) 70dB or more (1 .6MHz -- 30MHz ) Selectivity : Fre d Mode IF SHIFT variable range : RIT/XIT variable range : Audio output power : Audio output impedanc e — 6dB — 60d B SB,CW,FSK More than 2kHz Less than 4 .4kH z AM More than 4kHz Less than 18kHz (— 50dB ) FM More than 1 2kHz Less than 25kHz (— 50dB) ±0 .9kHz or mor e ± 1 kHz or mor e 1 .5W or more (with 8S2 load, 10% distortion ) 4 — 1652 (Speaker and headphone ) (FREQUENCY STABILITY) Frequency accuracy : (RIT/XIT OFF ) Frequency stability : (RIT/XIT OFF : at receive ) More than ±10 x 1 0 - 6 More than ±10 x 10 -6 (— 10°C to 50°C ) Reference oscillator frequency : 36MH z Note : Circuit and ratings subject to change without notice due to developments in technology . 3 TS-440S CIRCUIT DESCRIPTIO N 1 . Overview • The TS-440 is a triple conversion type transceiver, incorporating a general coverage receiver, which uses 45 .0 5 MHz as the first IF, 8 .83 MHz as the second IF, and 45 5 kHz as the third IF . • The TS-440 is compact, but allows for installation of a n optional internal automatic antenna tuner operating in th e amateur band from 3 .5 MHz to 28 MHz and enables a wide range of antennas to be used . • The TS-440 also contains a microprocessor-controlled digital PLL circuit which controls frequency in 10 Hz step s using a single crystal oscillator to implement high accura cy and stable frequency control . • The TS-440 has the following major features : (1) Selectable VFOs ; VFO-A and VFO- B (2) Direct frequency input using a numeric keypa d (3) 100-channel memory containing frequency band , and mode information (channel 90 to 99 for split fre - quency memory ) (4) Memory scan in 10 channel groups and two type s of program sca n (5) RTTY (AFSK) mode availabl e (6) Squelch circuit operational in all mode s (7) Dual filters available to improve selectivity and SI N ratio (optional filter required ) (8) IF shift, audio notch, IF filter switching, and RF AT T functions for convenient interference reductio n (9) Large heat sink and cooling fan (100 W) enabling u p to one-hour continious transmit operatio n (101 Full and semi break-in circuits for C W (1 1) External-computer controllable (optional interface re quired ) (12) Many easy-to-read meter functions such as th e received signal strength (s-meter), transmitter power , SWR, and ALC level . 2 . Frequency Element s The TS-440 utilizes a triple conversion transmitter an d receiver . V 30K f IN RX MIX 1 45 .05MHz RX MIX2 8 .83MHz RX MIX3 455KHz DISCR I 30MHz , RX RX OUTPU T TX DE T TX MIX 2 TX MIX3 8 .83MH z TX MIX I SS B CW FS K AFS INPU T FSK B .M . MIC INPU T SS B AM SSB,CWT, AM, FM, FSK :45 .O8^-75 .05MH z -CW R FM (FM MOD ) ' AMR,FM R :45 .0792-- 75 .0492 MHz AMT,FMT : 455KH z USB, CW : 456 .5 KH z -LSB,FSK Fig . 1 Frequency configuratio n The overall frequency configuration of the TS-440 is show n in Figure 1 . The incoming received signal (f, N l is applied t o the ANT terminal . This signal is mixed with the local oscillator signal (fvco) in RX MIX 1 to obtain the first IF frequency . This signal is then mixed with the HET Oscillator signa l (fHET) in RX MIX 2, to obtain the 2nd IF frequency . Th e resulting signal is then mixed with the second local oscilla - 4 453 .5KH z tor frequency (f L o) to obtain the 3rd IF frequency . The signal is then combined with the CAR signal for detection . f i N is expressed mathematically as follows : fiN = fvco fHEr – fLo fcAlt 1 TS-440S CIRCUIT DESCRIPTIO N ANT 30 K 30MHz 3rd MI X 2nd MIX 1st MIX DET D / 6 .22MHZ \ FM MOD HI I P 5 KHZ 120KHZI D I 1= 1800 1=450 1 J=72441=1811 1 CA R I I FM I I/1 1/1 0 IPLL 5 1 AF OU T AMR,FM R AMT, FMT USB, CW LSB, FSK : 455 KH z : 456. 5 : 453 . 5 MIX 5 4 .55MH IX 4 IPLL 58.25-u 53.25MHz IPLL I p,D I/N,I/A--L --- - 1/450 Y INT=13-.73 7 L— T _ MN614 — I 1 NT=PN-A I/1 8 MKR — M=323 9 299 4 STEP 5 I/ M } 20KH Z SOOKHZ 91 MH z /' 1 AM,FM USB,CW LSB,FSK — 99=104MH z (98_6 =103.6MHZ) — F P D 1/ 5 I .98^-2.08MHz r1 I /P o rI 1 /P- 11 I/1 0 64.78 = 59 .88MHz BP F 1/2 0 9.9—10 4MH 31 I P.D 5KHZ I/L 11/1800 4 (=13720_ .20719) 11 7006 J IPLL4I )Cw R L=19800 `_ MN614 7 20799 : 91 MH z : 91 .3 MH z : 90 .7MHz P .D I/K 5KH z I 1/180 0 AM,FM USB, CW LSB,FSK : K=18200 K=1826 0 K=1814 0 — — RIT, XI T Fig . 2 PLL frequency configuratio n As shown in figure 2, all received frequencies excluding th e local oscillator frequency fLo are generated in the PLL circuit . The frequencies generated in these loops are expressed a s follows: 4 fsTD VCO5 : fvcos 2 J I fvcos = 4 1 fSTD VC04 : fK04 VCO3 : fvLos = -fsTD 4 800 • . fvco4 = 7200 fSTD . . . 3 4 .fsTD 800 L fvcos = 7200 fSTD . . . . 4 fvcoz + fvco3 + fvco4 50 20 VCO2 : M M fsTD fvcoz = 1800 1 'fsTD 4 45 0 fvco _s 50 fvcos — f L o — fSTD + fvcoz 10 VC01 : N :. fvco4 20 5 1 sTD 4 f 18 fvcos = 72 fSTD + fLo + fSTD 1 f 02 . . 6 Based on these formulas, the frequencies fvcor fHET, and fCA R are expressed as follows : / N fvco = fvcor = ( 72 M L 1800 + 3600000 K + 1440000 + 1) fsTD + fLo J fHET = fVCO5 = 41 fcAR fvco4 200 7 8 fSTD K 1440000 fSTD 9 Formula 1 may now be rewritten as follows : N_ M L fIN 1 72 180000 + 3600000 J 41 + 1 ) . fsTD 10 Note that f L o is not included in formula 10 . That is, a received frequency is determined by the reference frequency fs TD and frequency division data Ito N. Further analysi s of formula 10 shows the following : i) Basically, frequency division data I to N contain no error because they are controlled by the microprocessor according to the operating frequency . ii) The accuracy of the operating frequency is equal t o that of the reference frequency, because all frequencies other than fs TD in formula 10 are determine d by the microprocessor . iii) The operating frequency does not change even if k o r fLo changes . When f IN = 14 MHz (USB mode) in formula 10 , f IN and fSTD have the following relationship : 5 TS-440S CIRCUIT DESCRIPTIO N I=1800, J=7244, K=19800, L=3239, M=4 1 fin = 0 .388 fsTD 1 1 When fIN = 30 MHz (USB mode) in formula 10 , f IN an d fSTD have the following relationship : I = 1800, J = 7244, K = 19800, L = 3239, M = 7 3 .' . fIN = 0 .833 f STD 12 Since the precision of the reference crystal oscillator use d in the TS-440 is 10 ppm (—10 to 50°C) and the receive r system has the characteristics shown in items i) and ii), th e total accuracy is stable at any point from 30 kHz to 30 MHz . The maximum amount of frequency shift is only +/— 30 0 Hz (see formula 12 ) . The characteristic shown in ite m iii) enables variable band functions such as IF shift to be im plemented, using the microprocessor . The microprocesso r also is used to set carrier points by adjusting fcAR, and to se t and adjust the amount of IF shift . So far received frequencies in the SSB mode have been dis - cussed . For receive modes other than SSB, and in transmi t mode, operating frequency is determined by the referenc e frequency and frequency division data . In CW receive mode, fvco is shifted down 800 Hz and used as fvco3 . In AM or FM receive mode, fCAR generation i s stopped . In FM receive mode, fHET is modulated by addin g audio signals to VCO5 from the microphone . FSK (RTTY) i s transmitted in LSB mode and uses AFSK by adding audio sig nals externally . The type of frequency displayed differs, depending on th e mode, as shown in Table 1 . Mode Displayed frequenc y USB, LSB, FS K CW AM, FM Carrier point frequenc y Transmission carrier frequenc y IF filter center frequency Table 1 Displayed frequencie s 3 . Receiver Circuit Description Q7, 8 CF I SSB IC 7 3SK73GRx2 µPC2002V C .F AF P A CF 2 C.F IC 2 C335 7 f DE T I F AMP . Noise SO CF 3 CFW455 Fig . 3 Receiver circuit configuratio n 6 SP TS-440S CIRCUIT DESCRIPTIO N t Signals from the ANT pin are fed into the RAT pin of the R F unit via the transmit/receive switching relay . The signals the n go to the 10 BPFs through the approx . 20 dB attenuator circuit, the first stage of the first IF trap circuit, and the lo w pass filters (which pass only 500 kHz or less) . The signal the n goes through the second stage of the first IF trap circuit, an d is mixed with the VCO signal and converted into the first I F signal of 45 .05 MHz in the first mixer, consisting of Q3 an d Q4 (2SK125-5) . The VCO circuit consists of Q21 to Q2 4 (2SC2668Y) and oscillates in four bands from 45 .05 MH z to 75 .05 MHz . Oscillator frequencies are controlled by D C signals from the PLL unit . The first IF signal of 45 .05 MHz is passed through the MC F (F1), which is used in both receive and transmit, and is am plified by the first IF amplifier Q5 (3SK74L) . In the secon d mixer, consisting of Q6 and Q7 (2SK1 25), the first IF signa l is mixed with the heterodyne oscillator signal (36 .22 MHz ) from the PLL circuit, amplified by Q12 (2SC2668Y) to obtain the second IF signal (8 .83 MHz) . The second IF signa l of 8 .83 MHz goes through the gate of the noise blanker . I n modes other than FM , the signal then goes through the MC F (F2) and is fed into the IF unit through buffer amplifiers Q 8 and Q9 (2SC2668Y) . When the optional 8 .83 MHz filter is connected, the secon d IF signal is then fed from the IF unit into the optional filter . In the third mixer, consisting of Q1 and Q2 (3SK73GR), th e second IF signal is mixed with 8 .375 MHz signal generate d by IF unit's heterodyne oscillator circuit, consisting of Q5 3 and Q54 (2SC2458Y), and converted into the third IF signa l (455 kHz) . The third IF signal is then amplified by Q 5 (3SK73GR) . A diode switch is used to route the signal t o either the FM or SSB circuits . In SSB mode, the third IF signal goes through the SSB ceramic filter (XF3) . In AM mode, the third IF signal goes throug h the AM ceramic filter (XF4) . In either mode, the third IF signal is then amplified by Q7 and Q8 (3SK73GR) and detected . In FM mode, the third IF signal goes through the FM cerami c filter (XF5) . The signal is then sent to the FM IF, IC2 (M C 3357) for amplification and detection . IC2 also contains a n FM noise squelch circuit . The detected SSB/AM signal is passed through the notch cir cuit, consisting of hybrid IC IC1 (BX6124) and squelch gat e Q12 (2SC2459BL) . The signal then goes through the A F volume control and is amplified to the appropriate level b y AF amplifier IC7 (UPC2002V) . 1) Selectivity circui t Figure 4 is a selectivity circuit diagram . In auto mode, th e appropriate bandwidth filter is automatically selected accord ing to mode . When an optional filter is used, two filters ar e available . Tables 2 and 3 shows the various combinations of bandwidth available when optional filters are used . In F M mode, the selectivity switch does not operate and a singl e dedicated FM filter is used . Optional filters operate only i n receive and are separate from the filters used in transmit . AUTO SELECTIVITY CONTRO L I— 558 21, 455 3t_. il aD6 14 X59—1070—00 01 /a +R+z'. D5 r p1 02 DI ,$W 1 AII I < ss R AL T L aJ < cw R I R4~~ fro m 04 D4 D2 ~• 14 Bew sj 45A 6 IC 1 0 RYR i D3 r la —i 03 j J L_ . A ) P: Prescaler module valu e No : Programmable counter valu e A : Swallow counter valu e PLL IC contains No and A . The last VCO unit is contained in the RF unit and consist s of four VCOs, each handling one portion of frequencie s from 30 kHz to 30 MHz . The appropriate VCO is selecte d by the microprocessor according to band information fro m the digital unit . • Unloc k If a PLL loop enters a unlock state, the output on the U L pin becomes L . This L signal is sent to the digital unit t o stop the microprocessor . • 500 kHz marker signa l The 500 kHz reference signal for frequency compariso n is supplied from IC17 pin 13, and it is used as the marke r reference signal . 5 . Digital control circuit The TS-440 digital control circuit uses an 8-bit CPU (7800 ) which does not contain ROM, and has a 16K ROM (27128 ) and a 2K RAM 18418) outside the CPU . A common bus use d for data exchange between the CPU and RAM, and betwee n the CPU and ROM and is also connected in parallel to th e two 8255's for extended I/O and an 8251 for interface t o a personal computer (option) . To transfer data to or from a n appropriate IC, the CPU uses the WR or RD signal , and the chip select signal from the 74LS138 . The display is dynamically controlled by software, and consists of 13 digits and nine segments . The 13 digit and seve n segment signal is driven by the high voltage resistive buffe r (6300), and the other two segment signals are driven by a transistor . The 7800 transfers data serially . The clock signa l is frequency divided by two in the 4013 and sent to the 6300 . Using the 4011 and 4030, the encoder generates count 17 TS-440S CIRCUIT DESCRIPTION pulses and U/D signals from two clock signals which are 90 ° out of phase with each other, and sends the pulses and signals to the 7800 . A clock pulse interrupts the 7800 and a U/D signal causes the 7800 to perform a count up or dow n operation for each step . If fast rotation occurs, the 780 0 processes several steps of PLL data at one time . Voltages from the RIT and IF shift VRs are converted fro m analog to digital by the A/D convertor IC (4052) and fed int o the 7800 . The voltages are used to drive the display and ar e reflected in the PLL data . The digital control circuit contains two 8255's for extende d I/O . The 8255 in control unit A is an outputonly element an d the 8255 in control unit B is an inputonly element for ke y scan and static data . The output 8255 emits VS-1 signals, PLL data for the 6147, clock signals, and 1 MHz LED data . The input 8255 receives key scan data such as panel switc h data and DIP switch data for CAR compensation . It als o receives static data which cannot be entered as a portion ke y scan data . The 7800 outputs four bits of band and mode informatio n (11 bands in the frequency range from 30 kHz to 30 MHz) . Each time the 8251, used as the interface to a personal com puter, receives one byte of data, the 7800 is interrupted an d reads the data from the 8251 . The 7800 analyzes any command in the data . In response to the command, the 7800 controls setting or writes data to the 8251 as required . Th e 8251 serially sends one byte of data including a start bit, syn chronizing to a 4800 Hz clock signal . RIT IF-SNIF T e count pufse Enc .. u/C s .9no l n ock s,gno l A/O converter data EnJ IC I pPD6300C LH s IC 3 TC40I3BP B/ 2 D 26 3 SCK 2 CL PR Fig . 16 Digital circuit 3 . Key scan inpu t The key scan input block sends key scan signals (negativ e pulses) from its 8255 (IC53) port C in the order of CO to C 7 (C6 and C7 are output only once when the POWER switc h is turned on) . When a matrix crossing point switch is on, its Key scan matrix S 1 1 1 2 6 2 LSB 2 7 4 3 USB 3 8 CW 4 MV RIT ZIT T-FSET 5 A/B SPRIT A=B V/M 6 7 VOICE T .SET OFF T . SET ON 8 TIMER SET CLOCK 1 CLOCK 2 6 5 FM 0 M .IN FS K CLEAR EN T 1MHz DOW N 25L 1 U .P 100L 3 50L 2 100U 8 200L 4 25U 6 200U 9 400L 5 501 7 400U 10 Table 10 . Key scan matrix 20 5 AM 4 9 SCAN 3 K corresponding bit in the 8255 port A is L to enable the switc h to be identified . Figure 13 shows the matrix . Key scan S 6 and S7 are provided for the extended function using diodes . TS-440 S CIRCUIT DESCRIPTIO N 4 . Static input 7800 (ICI ) CO C2 07 "H" when U P "L" when unloc k A/D convertor dat a Encoder U/D signa l Unlock signa l 4052 (IC : Display) 8255 (IC53 ) BO B2 B3 B4 B5 B7 2 9 --%--- 1 AK L DO "L" "L" "L" "L" "L" "H" Lock switc h AT switc h MIC UP switc h MIC DOWN switc h PTT switc h VS-1 busy signal when switch o n when switch o n when switch o n when switch o n when switch o n when VS-1 busy A/D converter Inpu t Fig . 17 A/D convertor circui t 6 . AT control Table 1 1 . 5 . A/D convertor inpu t Voltages controlled by the RIT and IF shift VRs are applie d to the 4052 (IC2 : Display) . The 4052 has four analog inputs : AO (IC2 pin 4) is connected to the IF shift VR, and Al (pi n 5) is connected to the RIT VR, the other two inputs are no t used . When reading IF shift data, the 7800 sets port C5 t o 0 and selects 4052 AO . As a result, the 3255 sends a posi tive pulse from port BO to reset the 4052, and the 780 0 sends nine positive pulses from port C6, and port C7 receive s data . When reading RIT data, the 7800 sets CO from th e 4052 to H and thereafter performs the same operations as when reading IF shift data . 2) IF SHIF T I) RIT When the AT switch is turned on with the AUTO/THR U switch in the AUTO position, 8255 (IC53) ports B2 and B 5 go on . When the 7800 knows that the AT switch is on vi a port B2, it will enter the CW-mode, and sets port A2 to H and A0, Al, and A3 to A6, and B4 to L, and transfer a power down signal . The 7800 then knows that the PTT switc h is on via 8255 port B5, and sets port A6 (transmission control signal) to H, enabling transmission . However, if the select ed frequency does not allow the 7800 to prepare fo r transmission, 7800 port A6 remains L and the 7800 will no t enable transmission . When the selected frequency is 1 .9 MH z or less, the 7800 will not enter CW mode nor send a powe r down signal . 7. LED outpu t Depending on the mode, the 7800 makes the 8255 (IC2 ) send M, SCR, 1 MHz, and lock LED signals from ports B4 , B5, and B6 . When the LED goes on, these ports are L . When the mode LED is on, 7800 ports AO to AS are H . A O to A5 correspond to LSB, USB, CW AM, FM, and FSK respec tively . Mode LED output is used as mode control signals i n the IF unit . 8. VS-1 (option ) When the voice switch is turned on, an address corresponding to the instruction (numerical data) entered is sent fro m 8255 (IC2) ports AO to A4 and a positive start pulse signa l is sent from port A5 . The VS-1 sends busy signals (H) to 8255 (IC53) port B7 while the voice switch is on . After th e voice switch goes off, an address corresponding to the nex t instruction and a start signal are sent . MB 4052 I 9. µPD 7800 reset circuit The 7800 reset circuit is used to initialize the 7800 whe n the POWER switch is turned on . This circuit supplies a rese t pulse to the 7800 after the clock is supplied to the 7800 sys tem clock input, X1 (pin 31) . Since IC3 remains on unti l PST520D (IC3) pin 1 reaches 4 .3 V, C10 is not charged, ena bling a reset signal to be supplied . When pin 1 exceeds 4 . 3 V, IC3 goes off, causing C10 to charge via R2 and R3 an d the reset signal is removed . 21 TS-440S CIRCUIT DESCRIPTIO N 10 . PLL output bloc k PES ,uPD7800 The PLL output block controls five PLL loops . The 500 kH z step PLL loop uses an MB87006 and the other PLL loops us e MN6147s . The M387006 has two dividers : one for the PLL referenc e frequency and the other for a swallow type counter . Frequen cy division data for the reference frequency is sent only on e when the TS-440 power is switched on . The MN6147 uses the PLL data format shown figure 19 . Fig . 18 Reset circuit 8255( IC ) Por t B4n,B 7 BO r B3 Address Fig . 19 MN6147 PLL dat a Since the MN6147 has latches as shown in Figure 20, onl y data following a change is output . GO data can be any dat a since it is used to transfer G2 and G7 data to the G8 latch . coo x+100 MIm CP L 11. Other output s xi0 xi xi - m®®m®mlllImm AEI 2 3 111111111111111111111 1 GB le©©II~11 IINI DA 3 DA 2 DA I DA 0 G3 G4 GS GG .__ .-~i RL output (7800 port A6 ) This output signal controls transmission . When transmitting , this signal is "H" . BZ (Buzzer) output (7800 port A7 ) MN 614 7 Fig . 20 Data input terminal and programmable counte r This output signal makes the BZ circuit active . When this sig nal is "H", the oscillator circuit operates . RESET output (7800 port B7 ) This output signal resets the two 8255s and 8251 (option) . SBK output (8255 (IC2) port A6 ) This output signal switches the RF unit to prevent noise du e to PLL siwtching . MT output (8255 (IC2) port A7 ) This output signal controls the AF output to prevent nois e due to PLL siwtching . SCH output (8255 (IC2) port CO ) This signal controls the sub audible tone encoder . The sub tone is activated whenever a transmit frequency in M-C H 90-99 has been selected, in the FM mode . A logic H activates the encoder . 12. CAR compensation DIP switc h This switch is used to compensate the absolute frequenc y characteristic of the 455 kHz filter . The characteristic ca n be compensated within the range of — 400 Hz to + 375 Hz . LSB and USB can be compensated separately . When LSB i s compensated, FSK is also compensated . 22 SW No . 1 Hz 25 2 50 3 4 100 LS B 20 0 5 6 400 7 50 8 9 100 10 400 25 US B 20 0 Table 1 2 When all bits are off, -400 Hz is supplied for compensation . When no compensation is required, bits 5 and 10 mus t be on . TS-440S CIRCUIT DESCRIPTIO N I Band information 7800 PBo — 3, B3B2B1B o 13 . Band information generation circuit (in the R F unit ) Band information from the control unit is sent to connecto r 15 of the RF unit . Band information signals BO to B3 for m a BCD code in which BO corresponds to LSB . Q4D (M74LS145P) is used to convert data from BCD to DEC, an d it generates control signals for ten of the 11 bands . Contro l signals for the remaining band (25 .5 MHz to 30 MHz) ar e generated in the AND circuit consisting of D57, D58, an d Q46 . These contorl signals go through the current buffer con sisting of Q41 to Q45 (M54561P and 2SA562Y), and ar e OR'ed by diodes, as required, and sent to AT unit, filter unit , CO, and ANT BPF, as shown in Figure 21 . 30kHz - 0 .5MHz 00 0 0 0 .5MHz - 1 .6MHz 00 0 1 1 .6MHz - 2 .5MHz 00 1 0 2 .5MHz - 4MHz 00 1 1 4MHz - 6MHz 01 0 0 6MHz - 7 .5MHz 01 0 1 7 .5MHz - 10 .5MHz 01 1 0 10 .5MHz - 14 .5MHz 01 1 1 14 .5MHz - 22MHz 10 0 0 22MHz - 25 .5MHz 25 .5MHz - 30MHz 1 00 1 101 0 Table 1 3 I4V Q40 M74LS145P BCD — DEC 0 28T (25 .5 . 30 1 24T 122 25.5 1 To AT u 1 Q41 M54561P Buff \/ x 0 0 0 V042vQ430Q44 IT 114 .5- 221 I4T 110 .5-- 14.5 1 1OT 17.5 ' 10 .5 1 (6 7.51 7T ~.. l D60 ~~6 1 D6 5 D64 0I D63 N 1 D62 I Q17 - I 0 0 0 0 • 28F 122 ,-, 30 ) 21F (14 .5-- 22 ) 141 17.5-- 14 .5 1 71' (47-7 .5 1 4F (2.5^, 4 , 2F 11 .6-- 2 .5) O Q21 67.05 To Filter u 75 .0 5 122 .. 301 Q1 8 0 Q 022 I 59.55 ... 67.0 5 (1114 .5 .22 1 /J\ Q23 ( 52 .55 5 020 Q24 ( 45 .05 52.5 5 1 1 (7 .5-14 .5 1 (0 ^ 7 .5 1 VCO SW VC O To RFU BP F Fig . 21 Band information generation circuit 23 TS-440S CIRCUIT DESCRIPTION 14 . Mode control signals Transmit/receive mode signals are generated by ICI 0 in the IF unit . IC 10 is a hybrid IC containing five pairs of PNP transistors and diodes . Figure 22 shows its equivalent circuit . When the mode signals SSB, CWB, RYB, AMB, and FMB are applied to pins 6 ~ tt LL LL 4 to 10, the voltages of control pins 16 and 17 change . During reception, these signals change to SSR, CWR, RYR, AMR , and FMR . During transmission, these signals change to SST , CWT, RYT, AMT, and FMT . F 2 H Q Q C> 3 V 3 BX6124 L Fig . 22 Mode control circuit 15 . Expand function Control unit (X53-1450- 11 D No . 65 66 67 73 78 79 Diode cu t Shipped Mode beep tone 10Hz display Memory protect CW shift TX W 24 W 18 TX Morse OFF OFF 800Hz No No Single ton e ON ON 400H z Ye s Yes Table 14 Expand function I 24 TS-440S CIRCUIT DESCRIPTIO N t 16 . Semi-self test functio n a. Approximately threshold level inpu t b. Incorrect input due to input pin faul t Semi-self test is started by turning the POWER switch o n with the 4 (AM) and T-F SET switches pressed . This test provides a method of testing the TS-440 digita l system in a shorter time during production or servicing . Th e test enables the following : Operation procedure 1 . POWER SW OF F 2 . The power switch on while pushing switch 4 (AM) an d switch T-F SE T 3. The test number has starts from "0" to "56" and EN D when turn the VFO knob clockwise . Operation chart shows as follow . 4. To reset SEMI-SELF TEST function, Power switch OFF . 1. Circuits which are difficult to test during program execution to be tested easily . For example, dynamic data ca n be ouput as static data . 2. Items on which information is held only by the CPU an d is not available to the user to be tested . TEST NO . LIST TEST NO 0 2 3 q 5 6 7 8 9 Condition Start All Fip's light's All Fip's light's (Segment) All Fip's light's All Fip's OFF (digit) Each digit lights G1 G2 " G3 G4 G5 G6 „ 10 11 14 15 16 17 8 19 " 21 RL 24 25 34 35 ="H" BAND all = "H" all = " L " PD ="H'• RES = "H " CO = "H" (AID ) „ = "L" I "' ) AX = "H" ( " 1 36 37 38 39 40 42 22 23 33 G8 all OFF Conditio n 32 41 BZ ON BZ OFF Mode LED all ON 20 31 G7 G9 G10 G11 G12 G13 2 13 TES T NO 43 44 45 46 47 48 49 50 51 ="'L" ( ) 8255 Port A all = "H" (IC2 ) " " all = "L" (– 1 8255 Port B all = "H" (• , 1 „ "' all ="L" („ ) 8255 Port C CO-C3="H” 1,, ) C4–C7 ="L ” " " CO–C3="L” (•• 1 C4–C7="H " 8255 Port C all= "H" (IC53 ) (•• ) all= "L" LOCK,PTT,MIC,U/D,AT,VS-1(BUSY)chec k [SIMPLEX] VS-1(BUSY)chec k Key scan inport chec k 1 (LSB), [6 ,V/M,VOICE (check) 2 (USB), ,M/V,RIT,A/B (check ) 3 (CWI, ] ,SCAN,XIT,SPRIT (check ) ] (AM), 9 ,MIN,T-FSET,A=B,100L 200L 400L (•• ) 52 I5 (FM), 0 ,(FSK),CLEAR,IMHz,25L 50L 25U 50 U 53 ENT,DOWN,UP, 100U 200U 400 U 54 – 55 — 56 EN D 26 27 ENF 28 29 = •'H " = "L" (immediatly ) EN P 30 25 TS-440S CIRCUIT DESCRIPTIO N SW Monitor Display changes by TEST numbe r Displa y TEST NO I / I I LOCK 43 I AT 11 I I I / I MI C MI S PT T VS- 1 UP DOWN or Al BUS Y VirU VOIC E LSB tl ► \' RIT A/ B ® SCAN SIT SPRI T 09 rUIN T-FSET A=B USB CW i D AM CLEAR 1MHz 25L 100 L 200 L 400 L (_) 1? L SOL 35U SO U (Ii) 0 100 U 200U 400 U Lg., 5 ,g FM ENT DOWN UP If the display changes from " ; " to " /7; " by operate the key in chart then function working properly . 26 TS-440S SEMICONDUCTO R SN74LS138H (Control unit IC51) Data outputs TRUTH TABL E Input Enable G, x L H H H H H H H H Outpu t Selec t G2 H x L L L L L L L L C x x L L L L H H H H B x x L L H H L L H H A x x L H L H L H L H Y3 Y, Y5 Y6 Y7 H H H H H H H H H H H H H H H H H H H H H H H H H L H H H H H H H L H H H H H H H L H H H H H H H H L H H H H H H H H L H H H H H H H H L Yo H H L H H H H Y, H H H L Y2 Note : 1 . G 2 =G 2A+G 2 B 2 . H : High leve l L : Low leve l X : "H" or "L" 27 TS-4405 SEMICONDUCTO R TC4013 (Display unit IC3 ) RESE T SE T 6 DAT A 5-D 3 - CL CL CL S 8 Q R 9- D 2 0 I I - CL S R 0 - 13 0 -1 2 10 CLOCK CL CL TC4040BP (Control unit IC55) QI CLOCK 10C'> RESET Q2 LD OOD--CP _ RO D CP _ RO R CP D R CP D 03 05 06 O © ® ® Q4 0 D CP _ ~-CP - -CP RO R0 R0- CP R 0- DO 012 R CP D Q5)0I I R CP (14)Q10 R CP D (12)09 R CP D (13)08 (4)0 7 TC4069B P (Control unit IC4 ) (TOP VIEW) I 1 28 TS-440S SEMICONDUCTO R e MB4052 PC 5 7~J7 Co CI IF-SHIFT - ® 780 0 Comparato r D PC7 Lam, AI R IT - R O r Ag o ~ D , I Multi _ Comparato r Resistor ple 12 ADC CLK le Not us e L PC 6 8255 (IC2 ) A3 8 bi t RS +5v DA C EX . 2 Regulator v CC I EX.! 2 .5 K 6 S VccI Vcc2 O A .G D.G MB4052 Pin Descriptio n I/O Signal Pin Function s Pin No . 2 3 4—7 Functio n Symbol Pin Name Range expande r input Range expande r output Ex . 2 Ex . 1 Analog input pin for expanding the range . Analog output pin for expanding the range . Connect to any pin from AO to A3 . By using Ex . 1, Ex . 2, the range is expanded to the x4 range . Analog entrance Ao—A 3 4-ch analog input pin . Channel 1 is selected by channel select input CO to Cl . 9 10 Channel select input Co C, The input pin to designate the analog input channel for A/D converter . This signal is latche d at the trailing edge of CS . 11 Chip select input CS This is the chip select input pin . When CS is inverted from "1" to "0", A/D convertin g starts and data output is enabled . After A/D converting is over or when an interrupt is re quired, set the CS back to "1" . 12 A/D convertio n clock AD C CLK This is the clock input pin for A/D convertion input to the comparator register sequentially . Convertion speed is determined by the clock speed . In the case of 8-bit, approx . 10 clock s will be needed . However, it is not necessary that the clock period be fixed . DATA OUT This is the open collector to output the result of A/D convertion . The data is output in th e order of the start bit, most significant bit, 2nd significant bit, . . ., least significant bit, an d the stop bit, synchronized with ADCCLK . 13 Data output 14 Range select input RS This is the input pin for selecting the voltage range of analog input . The VFS=Vcc,/8 rang e is selected at "0", and the range of FVS=Vcc,i2 is selected at "1" . During convertion , hold this pin to "0" or "1" . 1 8 Analog groun d Digital ground A .G D .G Ground termina l 1 5 16 Power supply pin 2 Power supply pin 1 Vcc 2 Vcc 1 When driving with 3 .5 to 6 .0 V of power, connect Vcc, and Vcc 2 to each other, and appl y the power voltage to them . When driving 8 to 18 V of power, apply the power voltage to Vcc 2 . At this time, the 5 V stabilized voltage is output to Vcc,, and approx . 10 mA current can be supplied externall y to the IC . When either 3 .5--6 .0 V or 8— 18V power is used, Vcc, is the reference voltage for A/ D convertion . • Range select • Channel Select C, Co Selected Ch . 0 0 Ao 0 1 A, 1 0 A2 1 1 A3 RS • Wiring example when expanding the rang e 'Convertion vol tage rang e Vcc , 8 0 0—' 1 Vcc , 0--' 2 MB4052 29 TS-440S SEMICONDUCTO R MB8418-LP20-GRA (Control unit 1050 ) AI O mo o OE1 0 GN D Addres s buffer Lo w decode r Memoria l Alley Symbol Ao—A 10 128 x16 x 8 ,uPD7800 I(1 — II A4 n a .~ 0E0 Address buffe r S I/O gat e column decode r --IT WR I /0 Chip select 1 Chip select 2 WE Write enabl e Vcc Power (1 .5 V ) GND GN D NC . No connection CAB buffe r Data in/ou t CS 2 L Inpu t buffe WE Address inpu t Ix CS }CA B A3 0 Pin nam e cs e Q50 Inpu t buffer De, B TL (IC4) CS B cs , ---~ —~ Y1 I 7 — T +5 V SN74LS138 I/O Dolt) O lO x — BAT T MBM27128 (Control unit IC52) Data outpu t 00 +15 V Vcc pPD7800 VPP OE CE +15 V --.- PGM o AO Aa v Y0 0 15 Output enabl e Chip enabl e Prog, roglc Y decoder }BP D 7800 Yt O 14 SN74LSI38 30 Pin nam e GN D RD 17 ~~ — 07 ' X decoder Output Buffe r Y selection 131072 bi t (512 x 256 ) Memoria l all y Ao—A 13 Address inpu t Oo — O7 Data outpu t CE Chip enable inpu t OE Output enable inpu t PGM Program inpu t Vcc Power suppl y Vpp Program power suppl y GND GN D TS-440S SEMICONDUCTO R MC3347 (IF unit IC2) 2 10K 10K 30K $ 20K 5K 50 K 25 14 15 50K 13 0 20 16 220K 15 K .0K K 17 22K 12 26 15K 470 $50K 15 8 27 5 32 ~52 53 54 506 28 OK 100K 10K I0K 29 10K • 10 K 48 490 5 V 60 9 0 1 44 30 . 31 6 .2K 33K 33K 46 47 33 K 58 ji 59 6 MC3357 (IF unit IC2 ) RF Inpu t GN D Audi o Mut e Sca n Contro l Squelc h Inpu t Filte r Outpu t Filte r Inpu t Demodulato r Output 31 TS-440S SEMICONDUCTO R pPC1158H2 R7 Amp . ALC nput l wu Input W N .F.B . Output u u u W GND Vcc ALC Output ALC Input Pin connectio n Pin Function 1 Input 2 Pin _ Functio n 5 ALC outpu t N. F . B . 6 ALC Inpu t 3 Output 7 Vc c 4 GND µPC2002V (IF unit IC7) 1 0 2 3 4 5 1 :Inpu t 2: NF B 3: GN D 4 : Outpu t 5 : Power supply + Vc c (N 0 •1 •2 1 32 TS-440S SEMICONDUCTO R t PD8251AC (Control unit IC54 ) Data bus Data bus buffer D7o.DI4 7404 2 .4576MHz E8 ® RD WR m CTS ~•~ C/D 4 041 3 ® SN7404 RTS 6 O ~ RD • • 6 8_ w9 • TX D 0 RX D Not use Not use 05 (404010 pin ( Bo rate : 4800 ) R/ R contro l I ogic ~:4~• •p• l0 5 5 TXD RESET P B7 yl PD7800 SN74L5138 Ye L SN7404 5s ra n mi buffer (P — SI CS DS R DTR Receiv e contro I MODE M contro l RX RD Y RX C 5PD7800 INTI 12 pi n SYNDET/BD Not us e CTS : • Inne r data bus tPD8255AC-5 (Control unit IC2, 53) Group A Port A (8 bit ) Group A contro l I/O Port A Dat a bu s buffer I/O Port C Group B Port C (Lower 4 bit ) R/ W control Group B Group B contro l I/O Port B Port B (8 bit ) 74 LS 13 8 i1 At IC2 : Y3 I2 ill At IC53 Y2 I3 Basic functio n At AD CS RD WR 0 0 0 0 1 Data bus °-- Port A Functio n 0 1 0 0 1 Data bus Port B 1 0 0 0 1 Data bus Port C 0 0 0 1 0 Port A — Data bu s 0 1 0 1 0 Port B Data bu s 1 0 0 1 0 Port C — Data bu s 1 1 0 1 0 Control register t— Data bu s x x 1 x x Data bus is in high impedanc e statu s 1 1 0 0 1 Combination is inhibited "0" shows low level (L ) "1" shows high level (H) 33 TS-440S SEMICONDUCTO R APD63000 (Display unit IC1 ) Pin description Pin No . Symbol 1 01 3 015 014 017 01 8 Pin name FI P Segmen t driver I/O Descriptio n High dielectric-strength (40V) output in the Pch open . 0 Corresponds to the output of Q13 — Q1 9 ( 0 13' 019) 7 01 9 8 SO Serial data output pin 9 BI Blanking pin 10 LH Latch pin I Transmits the connects of the serial shift register to the buffe r register at low level, to latch the connects at the rising time . Active rising (leading) edge . 11 SI Serial data input pin I This is the data input pin . Inputs data to the shift register at th e rising edge of SCK . 12 SCK Serial clock input pin I Reads out the SI data to the shift register at the rising edge o f SCK . Outputs data from SO at the trailing edge of SCK . 13 CS Chip select pin When CS is high, this inhibits SCK and LH, and when CS is low , activates SCK and LH . 14 Vss GND Connect to the GND terminal of the system . 15 16 17 18 00 01 02 03 04 05 Qg 07 Segmen t driver 08 O9 (00 — 012) 26 27 28 0 Output serial data the trailing edge of SCK . When the n-numbe r of pPD63000s are connected in series, this can be connected t o the SI of the following stage . This input can turn off all indicator or displays, and can dim the m by applying a random duty pulse from outside . Active low . Pch open-drain system, high dielectric-strength output . FIP Corresponds to th e output of 0o to 012 V0 0 Pc h r 1p Ot o 0 11 Vss 0 Oo Ot s ) 01 2 V00 Power supply pin — 5 V ± 10% ) 34 TS-440 S PARTS LIS T r CAPACITORS CC 45 TH 1H 220 1 2 3 4 5 0 1 0 = 1p F 1 0 0 = 10p F ceramic, electrolyic, etc . 4 = Voltage ratin g 1 = Type 5 = Valu e round, square, etc . 2 = Shape 6 = Toleranc e 3 = Temp . coefficient • Temperature Coefficient P R S T U C L 1st Word Color" Black Red Orange Yellow Green Blue Viole t -80 -150 -220 -330 -470 -750 0 pp m/ C • Tolerance Code C ) '-0 .25 D t0 .5 G ±2 J ±5 Less than 10 p F • Rating voltage \2nd or d C A B 1st word 1 .6 0 1 .0 1 .25 12 .5 16 1 10 2 100 125 160 1250 3 1000 1600 • Chip capacitor s F SLIHOOG J 73 :7- , J L7_ 3 rot `T 6 7 12 3 4 5 (Chip) (CH,RH,UJ,SL ) CF 7 3 F F 1 H 0 0 0 0 (EX) L ~o E CC (EX),-1 6 • Chip resistor (Carbon ) D 7 3 F a 28000 (EX)~ 7 J 1 2 3 4 5 6 7 (Chip) (B,F ) • Carbon resistor (Normal type ) RD 1 7 a B X 0 0 0 J 77 : 7 7 L - 7 : 77, E -1 1 2 3 4 5 6 7 M .20 D E 2 .0 20 200 2000 2 .5 25 250 2500 X +40 -20 / 1st number 1 Multiplie r 2nd numbe r 1 0 2 = 1000pF = 0 .001µF G H J K L 30 - 60 ± 120 ± 250 50 0 2nd Word ppm/°C Example CC45TH = -470±60 ppm/° C P +100 -0 Z +80 -20 F 0 3 = 0 .01µ F 2 2 0 = 22p F 1 0 1 =100p F G 4 .0 3 .1 5 31 .5 40 315 400 3150 4000 /jL=7 ->- Refer to the above table . T 1 2 3 4 5 (Chip) (B,F ) K ±10 1 • Capacitor value J 6 No code e 10µF-10^'+50 4 .7µF-10-+7 5 iha MO H 5 .0 50 500 5000 J K 6 .3 8 .0 80 63 630 800 6300 8000 Dimensio n 1 Dimension code Empty E F Code (pF) B ±0 .1 C ±0,25 D ±0 .5 F ±1 G ±2 V 35 L 5 .6'_ 0 .5 3 .2 ± 02 2 .0 ± 0 .3 W 5 .0 ± 0 .5 1 .6 ± 0 .2 1 .25 ± 0 .2 T Less than 2 . 0 Less than 1 .2 5 Less than 1 .2 5 Dimensio n L W T Wattag e ceramic, electrolytic, etc . Dimension code 1 = Type round, square, etc . 3 .2±0 .2 1 .6+-0 .2 0 .57 2B 2 = Shape E 3 = Dimensio n 2 .0+0 .3 1 .25±0 .2 0 .45 2A F 4 = Temp . coefficien t Rating wattage 5 = Voltage ratin g Dimension 6 = Valu e Cord Wattage Cord Wattage Cord Wattag e 7 = Tolerance . 1 4W 3A 1W 2A 1 10W 2E 1 8W 2H 1 2W 3D 2W 2B 2C 1 6 W 35 TS-440 S PARTS LIST SEMICONDUCTOR Re marks Diode N N N N Name 1S155 5 1S13 3 1S258 8 15158 7 1S100 7 1SV53 A 1SV15 3 1SS10 1 1SS9 9 1N6 0 1N444 8 Item Digital Tr Re marks N TR N S31 C BA28 2 MA85 8 US109 0 DAN40 1 N Vari-cap ITT310T E Varistor MV 1 3 MV-5 T MV20 3 Zener diode FET SVO3Y S MTZ 3 MTZ 4 MTZ 6 MTZ 7 MTZ 9 MTZ 9 .0J B .3J C .2J A .5J A .1J B .1J C N Thermistor N Surge absober N UZ 3 .0 B UZ 6 .2B L UZ 9 .1B L V06 B 36 2SA562 (Y ) 2SA562 T M 2SA950 (Y ) 2SK30 (GR ) 2SK30 (0 ) 2SK192 (GR ) 2SK192A (GR ) 2SK192A (GR)* J 2SK 125- 5 AN61 2 AN655 1 AN780 5 AN780 8 BA71 8 DSP-301 N HD1011 6 HD 1013 1 HD1012 5 Nam e N LM2931Z-5 . 0 N M 54460 L M54459 L M54561 P M 74LS00 P M74LS123 P M74LS145 P MB361 4 MB405 2 MB8700 6 MBM27128-25JA 1 MBM8418-2OLP GR A MC10125 L MC10131 L MC10116 L MC3357 P MN614 7 MN6147 C N N N N NE555 P NJM2903 D NJM2903 S NJM2904 M NJ M 2094 S PST520 D N N BA6109U 2 BX612 4 6X719 1 : for U .S .A . : GENERAL MARKE T : GENERAL MARKE T : for Englan d : for Europ e : for Australi a Re mark s 2SC287 9 2SC3113 (B ) 2SC2787 (L ) SDT100 0 5T41 L 112-502- 2 32D2 7 Destination table K Ml M2 T W X DTC 1 14E S DTC143T S DTC124E S DTC 144W S DTA114E S Item 3SK73 (GR ) 3SK74 (L ) 3SK122 (L ) IC N N Nam e 2SC1959 (Y ) 2SC1815 (Y ) 2SC205 3 2SC207 5 2SC2458 (Y ) 2SC2459 (BL ) 2SC250 9 2SC253 8 2SC2570A 2SC2668 (Y ) 2SC2603 )E ) MC93 1 M I20 4 MC92 1 N ) N : New Part s * : Please note that parts are sometimes not in stock, and it takes much time t o deliver . N N N SN74LS90 N SN74LS10 N SN74LS112 N SN7404 N SN74LS123 N SN74LSOO N SN74LS138 N SN74LS145 N SN16913 P TC4001B F TC4011B P TC4013B P TC4030B P TC4069UB P TMP8255AP- 5 N ) p.PC1158H 2 p.PC2002 V APC4558 C 1PD63000 APD8255AC- 5 0PD7800 G ) TS-440S PARTS LIS T x New Parts Parts without Parts No. are not supplied . Les articles non mentlonnes clans le Parts No . ne sont pas fournis . Telle ohne Parts No . werden nlcht gellefert . Ref . No . Address New Parts No . Description Parts offtit g. - g- fs Desti nation Re mark s 114 4 gl. TS-44 0 2. 11) 3A 3 4 21) A40--0617-03 9 I[) 1_1 11 14 IA 1A IF 21H 13A B04—0411-04 BEIS-07OR-04 B30-00JI'IS B40-362S-414 SF' MOUNTING HARDWAR E SP GRILL CLOT H PH 01- LAMP (14V,80MA ) MEIE R MNDEL. NAME PLATE 14 14 17 3A 3A 1A 2C 21 B40-3625-04 B40-3626-04 14,12-1,M22-04 B43106304 B43-1064EO4 MODEL NAME PLATE MODEL NAME PLATE VOX NAME PLAT E NAME PLATE (TRIN TS440S) NAME PLATE: (KENWOOD TS-- 44X) 1I4 X 23 24 211. 1T IS 1S B43EIO65-04 B43-1066-04 B46-0410IO B50-8048-00 B50-8048-00 NAME PLATE (KENWNND TS--440S) NAME PLATE (KENWOOD TS-440S) WARRANTY CARD INSTRUCTION MANUAL INSTRUCTION MANUAL K1 . M 2 14 K KMIM 2 WX 24 12 B50-8049E-00 B42-1.72-04 INSTRUCTINN MANUAL LABEL(WITH ANTENNA TUNER ) T 24 2, 1 28 IS IS IS E07-0751-05 E070852-05 E30163005 E310431-1 .5 (ACLESNRY ) 7P DIN PLUG 8P METAL_ PLUG DC POWER CORD ASS Y WIRE WITH CONNE'LTNR (SP ) :31 IS IS F05-2034-05 F'05E2034-05 FUSE FUSE 3 :3 liE : 602---0 :505-17'5 G53 -0509-04 KNOB FIXED SPLING (X4 ) PACKING (X2) CASE1 SID E 34. 34 34 34 3 .5 35 '3S 1401-4603-04 H01E4-683-04 Hill. -4684--U4 HOIE4685-04 H03-227R-04 CARTON BOX CARTON BOX CAR - MN BOX CARTON BOX CCIRTNN BOX 35 :. 36 3S 3-ii3' , .., ., 38 IS H03-2278-04 H01.3-2285-04 H10-261502 H10-261.6-02 H12-1315-04 CARTON BOX (GUT SIDE ) CARIFIN BOX: (OUT SIDE ) PACTI 1,15 FEXTURE(E ) PACKING FIXETURE(R ) 11:14SHIN N 39 4-0 40 41 2( IS H20-1425-03 H25-0079-04 H25-0079-04 H25-0112-04 PRNTECTIVE COVE R PRNTECTIVE BAG (MIC) PRNTELTIVE BAG (MIC) PRNTECTIVE BAG (DC CORD ) 413 44 4.5 46 47 31) 14 ,31 3A 2A .102-0323-05 1102--044004 J112-0441-05 j02-0442-04 J'21-1.144-34 FONT (72) P ASSiCS'TANT FON T FAA) (X4 ) FOOT (X2) F MOUNTING HARDWARE(SP ) 48 4V 50 IF 2E 2E 421E2779E-14 E130-0526-04 0'131-0141-04 MOUNTING HARDWARE(PILNT LAMP ) SPACE R (MIC) SPACER RING 1 22: :it: 2 , 22. :it : 3S 3S 4 IS :t : A01—0990EI12 AU10999-0,1 CASE cnsE PANEL ASS Y 130 -FTOM PLAT E (A) UPPE R (B) LOWE R KMIM 2 T x KMIM 2 (20A ) (20A)ACCESSNR Y (INSIDE) (INSIDE ) (INSIDE) (INSIDE) (Ot.1 -T SIDE ) KM1M 2 T x 1`11.11 22 X. 3 7 TS-440S PARTS LIST New Parts Parts without Parts No . are not supplied . Les articles non mentlonnes clans le Parts No . ne sont pas fournIs . Telle chine Parts No . werden nlcht gellefert . Ref . No . Addres s New parts # FR Parts No . rP. I~ * 55 56 57 58 59 1E 2f( 1F,IG 1G If, ,s 63 64 65 66 67 313 31 : 3E IS 31 68 69 70 71 72 3C -1i'C 2L 2L V29--0741-24 K2907 5-0 8 4 75 76 2t AA 2L .2E iti 4 -g- HEX DHSS HEX BNF i,S HEX MSS HEX BOSS HEX BNSS (Xi') _, . :_:,i`1 ` (X4 ) I M M (XM 10M M (X(1) IIM M (X3) 5M M 007. -040 K:2 .1-077£3-I) EARNING HHNDI F FNN D 1,HE-J8 K :N011 I•N011 (]N'',IDE ) (VNX) X I (1201 K29-3001-04 I< 29-3002-04 kNOB PL15 H I, NNB IiHNIi PI ISH 0111 PUSH FNNP (NiE 1 1 - SMF) X 4 (PNWFt ;ii) Y l (HL L ) (1(4 ) (x6 ) N19-0601--)4 N19-061i7-04 N07-30004b N8?--3012-46 N09-0256-05 FLAT WASHE R FEW - 1.40HFR (MAfN PNNH ) IIRH7lFR IIFCID InPFIIF 5GREW(Xl ) PRA71FR HEAD [11 1111 SEFIW(X2 ) GND Si RLW (x4 ) K23-071.2-04 3D 14 N10-2604-46 01)0 I-104)) MHctltNl - R514AP3HIOOJ H-41 :NW 559 04 -36-05 EA() 243i'--05 550-1406 05 550-1406-05 Ft Y HN(iRD OSS'( fHnEl SW1 T(H PIYGH 5W1'HH PHSH SWtFCH 211 IF S2 38 (XK3 ) HPA71F.R HEAD 1IR07TER HI )D BRAT 11 :1 HEAD WO I rFP B)ND)NG H1 - AD RI 1.11 IS 15 103-002191 0 n 52-05 - 191-f 152-05 sPFHFE R MILRNPHNNE M)(RNPHNN E 83 64 IF 15 W02 F111K-M1R As5 Y 1 -ft-11 I I M 92 20, 16 3F) I ,111 2E 11 x41- 1611.1 00 X44-1680--EIO X45-1470-00 x5rl- 20GO-110 X51-1340-00 913 1t,2J X53-1450-11 11 r '3 41G (l IAP itl i[f RF14lX(i i 1WD- 1F SCREW(X I JH1 13JE S(RFW(1(2 ) ICiPltfF SCRFW(X2 ) MOIHIFIF 319013 51 - PM RS 81 111 09 9(1 (X6 ) N87-260b-46 N81''300-46 N873008-41 N8?-- :0to -,:11 N :15-300b-ib 1L .IL lc,2F 3A 79 SI RIND SI HEW PfiillNl) SLREW I AV HEAD MAcli(NF I :0109 (x4 ) RW HEAD MAf01NF '"-TIRE) (x8 ) N I JAL HEAD 'AI H EI NE SLRFW (X4)S P BINDING HEAD MrifHINF SERE WIXH ) D[NDtNG HEAD MALHFNt' SMFW(X2 0 1G,11 1A .38 Ll 1X7 0 ( (}:6 ) PAN HEAD MACHtNE SCREW FLAT Ht HD IlAfHINU 5PEW L ()X I N32-- -30(14 -46 N32-006-40 N33-3006, 41 N35261 -15-46 N35- -30016-41 21 : .2D IE,2D N P R a$ „1- 32--0765-04 J32-07E32-on :112-0792-04 j32-0793-04 J -i2-0794 04 N07--0644--0 .1 EDi 2KI Ci (NC19--0658 -04 DD .31 4 NrI9-- 06,99-- (15 E 21_ N30-2608-4I F IE .IF N32-2606-46 H if l( 1_ Desti - Re natio n mark s it fA7 Descriptio n .1 1401)4:E :' ) (J()(I, (1 61 :1) 1W FHH'12 X KNI M :59111 1-I HNI I Pt UK-11 J IlNt r PL_L UN1 1 F11 HNI J NK-31-pii4l_ 1)011 KMIM2 TS-440S PARTS LIST x New Parts Parts without Parts No . are not supplied . Les articles non mentlonnes dans le Parts No. ne sont pas fournls . Tolle ohne Parts No. werden nlcht geliefert . Ref . No . Address Ne w Parts 93 93 96 97 98 1 :[ ,2j 11,2 j 1K,I G 2D,1 R 1D T 4: Parts No . a it Desti - Re natio n mark s it MI Description X53–1450–1 t X53–1450–2 1 X54–1970-iU X57–1150–0 0 X60–1300–00 14 / .1i. CONTROL UNI T CONTROL UNI T DISPLAY UNI T AT UNI T IF UNIT WX M2 SWITCH UNIT (X41-1610-00 ) 0 CIO ,11 C12 113 C14 CIS CK45F1H473Z CE04WIC222N CK45F1H473Z CE04WIC222M CK45F1H473Z CERAMIC ELECTRO CERAMIC ELECTRO CERAMIC 0 .047UF 22000E 0 .047U F 22000E 0 .047U F Z 16W V C :1 .7 CI9 ,20 C23 C24 C26 CE04WIC330M CE04WIC330M CE04WIC330M CE04WlC470M CE04WIC330M ELECTRO ELECTRO ELECTRO ELECTRO ELECTRO 33UF 33UF 33UF 47UF 33UF 16W V 16W V 16W V 16W V 16W V C30 C31 C34 C35 C38 CE04W1C470M CE04WlC330M 1E04WIC330N C91–0119–05 CE04WIC470M ELECTRO ELECTRO ELECTRO CERAMIC ELECTRO 47UF 33UF 33UF 0 .047UF 47UF 16W V 16W V 16W V K 16W V C39 C41 C43 C45 C46 C91–0117–05 C90–2035–05 CK45FIH473Z C90–2035–05 C092MIH562K CERAMIC ELECTRO CERAMIC ELECTRO MYLAR 0 .01UF IOOUF 0 .047U F :MOUE 56O0PF K 16W V C48 -52 C53 C55 .56 C57 C59 C91–0119–05 C91–0117–05 C90–2035–05 C90202t–05 CK4581H471K CERAMIC CERAMIC ELECTRO ELECTRO CERAMIC 0 .047UF 0 .01UF IOOUF 1011E 470PF K K 16W V 25W V K C60 .61 CK45BIH102K CERAMIC IOOOPF K CN1 CN2 CN4 E23–0401–05 E23–0512–05 EO6–0656–05 Ell–0413–05 E06–0858–05 TERMINA L TERMINA L 6P DIN CONNECTOR(ACCI ) JACK (PHONES ) BP METAL SOCKET (MIC :: ) CN4 CN5 CN6 MCI MC2 Ell–0414–0S Ell–0418–05 E13–032–05 E40–0773–05 E40–1073–05 JACK (E .XT SP ) PHONE TACK (FSK IN .OUT,ACC3 ) PUONO jAC K (MIN1,7P ) PIN CONNECTOR PIN CONNECTOR (MINI .10P ) MC3 MC4 MC8 MC9 .10 MC12 E40 — 1273–05 E40–0573–05 E40–0373–05 E40–0273–05 E40–0073–05 PIN PIN PIN PIN PIN MCI3,14 MC15 MC16 MC17 MC1B E40–3237–05 E40–3239–05 EOB–0373–05 E08---0272--05 E40–0473–05 (MINI,2P ) PIN CONNECTOR PIN CONNECTOR (MINI .4P ) MINI CONNECTOR (3P ) MINI CONNECTOR (2P ) PIN CONNECTOR (MINI,4P ) MC19 MC20,21 E40–0373–05 E40–0473–05 PIN CONNECTOR PIN CONNECTOR CONNECTOR CONNECTOR CONNECTOR CONNECTOR CONNECTOR 16W V 16W V K (MINI .12P ) (MINT .5P ) (MINI,3P ) (MINI .2P ) (MINI,BP ) (MINI,3P ) (MINI,4P) 39 TS-440S PARTS LIS T New Part s ) Parts without Parts No . are not supplied . Les articles non mentlonnes dans le Parts No . ne sont pas fournis . Telle ohne Parts No . we-den nloht gellefert. Ref . No. V Address New Parts f i% Description :1 -g- Destination / It M[ ::22 MC24 MC25 MC27 MC28 E400673-05 E40-0373-0 E40-5069-05 E40-324I-05 E04-0154-05 PIN CONNECTOR (MINI,6P ) PIN CONNECTNR (MINI .3P ) PIN CONNECTNR (MINI,6P ) PIN CONNECTOR (MINI,12P ) RF COAXIAL CABLE RECEPTACL E MC29 MC 30 MC31 MC32,33 M134 E40-0273-05 E40-0473-05 E40-0373-05 E40-0273-05 E40-0473-05 PIN PIN PIN PIN PIN F02-0423-04 HEAT SIN K L15-0016-05 L40-1011-13 L40-1011-14 CHOKE COI L SMALL FIXED INDUCTO R SMALL FIXED INDUCTO R N09-0641-05 N10-2030-46 N17-1030-46 N30-3004-46 (X4 ) SCREW HEXAGON NUT (X2 ) TNOTHED LOCK WASHER (X4 ) PAN HEAD MACHINE SCREW(Xl ) R19-3423-05 R24-9405-05 R12-1420-05 R12-3450-05 R19-3420-05 PNTENJNNME)ER POTENTINMETER TRIMMING POT . TRIMMING POM POTENTIOMETER (MIC,CAR ) (SO,NN)CH ) (IK)RI T (20K) VOL I AG E (AF,RF ) R19-3418-05 R12-1435-05 R12-0405-05 812---3402--05 R12-3435-05 POTENTINMETER TRIMMING POT- . TRIMMING POT . TRIMMING POT . TRIMMING POT . (R1 - L1F SHIF1 ) (2K)VC0 4 (330 ) (220K ) (47K ) VRI3 VRI4 Ni .2 W7 WI3 R12-1418-05 R12-1419-05 R92-0150-05 R92-0150-05 R92-0150-05 TRIMMING POT . (1K ) TRIMMING PNT . (1K ) jUMPER REST U OH M JUMPER REST U OH M JUMPER REST U OH M WI5 R92-0150-05 JUMPER REST RL1 RL2 51 S2 SSI-1429-05 S51-1420-05 01-2425-05 S31-4405-05 RELA Y RELA Y ROIARY SWITCH SLIDE SWITC H DI D2 D5 -12 D13 D1,5 -18 1.`51 .555 MTZ7 .5jA 1`55133 S31C 1`951 :33 DIOD E 'FINER DIOD E DIOD E DIODE DIOD E ICI Ii .3 IC4 IC5 116 A07(309 AN - i'805 LM293IL-5 .0 NjM29045 ON7805 IC(VOLTAGE REGULArNR/ IC(VOLTAGE REGULATOR/ (I (DROPOUT CNNTROL)R/ Ii (OF' AMP X2 ) IC(VOL TAGE REGULATOR/ NJM2903S NjM29045 DTC114ES 2SD1406(Y) 2SK30(GR) IL(DUAL CNMPALATOR ) IC(NP AMP X2 ) DIGITAL TRANSISTN R TRANSISTO R FET CH 1 L- 1 L3 --5 VR1 VR2 VR3 VR4 VR5 VR6 VR7 VRIO VR11 VRI2 [C:7 IC8 01 02 03 .4 40 Parts No . 4 t F CONNECIOR C&NNECTOR CONNECTOR CONNECTNR CONNECTOR MI Re mark s 4IV'k (MINI,2P ) (MINI,4P ) (MINI,3P ) (MTNI,2P ) (MINI,4P ) ) ) 0 OH M (SELECT ) +8V ) 45V ) +5V ) +5V ) TS-440S PARTS LIS T x New Parts Parts without Parts No . are not supplIed . Les articles non mentlonnes clans le Parts No . ne sont pas fournls . Telle ohne Parts No. werden nlcht gellefert . Ref . No. Address New Parts # it -q. .6 Parts No. a it Destination Description It * 2502458Y Re mark s A 64 TRANS I STO R RF UNIT (X44-1680-00 ) c 0 C3 14 I:::6 CC45SL 11-1390 j CC45SL JJ-11.21 j CC45RHIH330J CK45F*I .EI473Z C91-1.008-05 CERAMIC CERAMIC CERAMIC CERAMIC CERAMIC : 39PF 1 .20PF 33PF 0 . 047LF 0 . 022UF j j J 7 K CT' C8 C9 I:::1 :1. 2 1.0 C :91-0117-0 5 C91-1065-05 C91-011. - i'-05 CK}45EI. H103Z C:91--0 .117-05 CERAMIC CERAM IC CERAMIC C :EROM C: CERAMIC O . 0 I. UF. 0 .00181J1 O . 01UF' 0 . 010UF 0 . 01UF K K K 7 K 1:13 C1.4 C15 , 1.6 C17 C C91.---0105--05 C092MI.H 123K CC:192MI+11 .53K* CE04WI.H010M c91-100B-05 CERAM I c MYLAR MYLAR ELEC*TRN CERAMIc 0 . 0047UF 0 .0121..11= O . 015UF 1 . CIIJE 0 . 022UF * K K K 50W V C:19 ,20 C21 L22 L:23 [1:24 [:092M1H 153K CK4581-1152K C:91-012F,-05 I :K*438J .H 1.52K CE04WCIHOIOM MYLAR CERAMIC CERAMIC IF RAM ]: C: ELECTRN 0 . 0 :I. 1 .5001E 0 . 0027UE 1 .50OPF HO 1 Ur= K K K K C 11 :25 C26 C :27 C28 , 29 C3C) C91-1008-05 CE04WC H0 10M C :91 .--100005 CK45BIH222K C11<451311-1021k:i CERAMIC ELEC -CRE] CERAMIC CERAMIC CERAM I C: 0 . 0221.11 HO 1.1.1E O . 022UF *}}20OPF 820PE K CJ. K K: K C31 . C:32 [ :33 C34 C35 C91-1064-05 C.191-01.19-05 CK4,5131FIB21K CE04WIH010M C91-1008-05 CERAMIC CERAMIC CERAMIC: ELEC*FR@ CERAMIC : 0 . 0039UF . 0 . 04?LIE 820F'F 1 . 001 0 . [)22111 K I< K: 50W V K C37 C :38 C39 I :41) C41 CK45B :l I-1152K CK45811-1601K C91-1(763-- 05 CK45BIH561K CK45BIJ-II.52K CERAM I C: CERAMIC CERAMIC cERAMIc CERAMIC : 1 .50OPF* 68OPE O. []0331.11 56OPF 1 .5[]111'(= K K K K K 11:42 (.A-3 I :44 04`5 C:46 c :9 :1. -011.9-05 CT04W3 .1-1010M C91-1.008-05 II :4513 J.H 182K cC:45SLNT33 :1.j CERAMIC ELECTR@ CERAM(C CERAMIC: C:EROM C O . 0470E 1 . OFF 0 .0221.1E 181]0(-'(= 3 :30F' E K 50W V K: K C47 C:48 C49 C'.}}0 C51 c91-1063-05 CC:45SL1.1-1271j CK45B11-I 1'32K C:91-01 .19-05 CE04W 11-1010M C[RAM]:C cLRAM (c CERAMIC. El j-:CTRN 0 . 0033UF* 2111F 1!.300PE 0 . 047UF L. OUE K J I' K 50W V C53 054 1::5`.'i C56 C91-1008-05 CK4D1M.52K CC:45CF11.-11.01,T c91-0].5-05 1:C:45SLI.F11.01 .j CERAMIC CERAMIC CERAMIC cERAMIc CERAMIC O . 022131 = 1.50OPE MOP E 0 . 0027UE MOPE K I< C:57 C50 CK4581H 1 22K 1:91-0119-05 CERAMIC CERAMIC : 120OPE El . 047IJF K K K J 41 TS-440S E PARTS LIS T New Parts Parts without Parts No . are not supplied. Les articles non mentionnes dans le Parts No . ne sont pas fournis . Tolle ohne Parts No . werden nIcht geliefert . Ref . No. Address New Parts No . Desti - Re natio n marks ft tp7 Descriptio n Parts It FIN it 42 4t * / C59 C6C) C:61 C:62 C63 CE04W 1.801 OM C91-1008-05 CK45131H681K 00453L 1E1151 j 4513 1 I-1152K ELECTR& CERAMIC CERAMIC: CERAMIC:: CERAMIC 1 . OUF 0 . 022UF 6E30PF 1 .50P F 1500PF 50W V K K C164 C:65 C66 C:67 C:68 CC :4591_1E1151 j C:91. -0119-05 CE04W ODIUM C91-1008-05 CK451:31-1471K CERAMIC CERAMIC ELEC - CRO CERAMIC CERAMIC 150FE 0 . 047UF 1 . OUF 0 . 022UF 470PF j K 50W V K K C:69 C -7070 C72 C:73 CC45SL 11-II 11 j C[4 5D 1+182 I. K CC45SLIH151. J CK45DI .H471K C:91-0119-05 CERAMIC CERAMIC CERAMIC : CERAMIC: CERAMIC 1.1. OFF 02OPF" 150PF 470PF 0 . 047UF J K J K K C:74. C:75 C76 C77 C:70 CE04WIH010M C91-1008-05 C:C45SL J .H221 .,T CC455LI.H910J CI<45131 H681K ELECTRO CERAMIC CERAMIC CERAMIC: CERAMIC 1. . ME O . 022UF 220PF 91PF 600PF 50W V K ,T J K C79 C.80 C81 . C:82 C83 CC45SL 1E-19 1.0,' CC45SL 1H3 :31J IT:191-0119-05 CE04IAIHO 011 C91-1008-05 CERAMIC: CERAMIC: CERAMIC ELEC .1RO CERAMIC 91PF 330PF 0 . 047UF 1 . OlJF 0 . 0221JF J 5 K 50W V K C84 CE35 .06 C:87 COE3 C:89 CC.45SL1H12lj CC45SL .E-14-?D] 7 C:C45SLI.HO80D CC:45SL J .H820j C91.-0119-05 CERAMIC CEfRAMIC CERAM :EC CERAMIC CERAMIC 20PF 47PF 8 . OFF 82PF 0 . 047UF J ,T D j K C90 C:91. C92 c9 -3 C :94 CE04WIH01011 C91-1008-05 CE04WClH01 OM C9 I. -1 .008-05 CC45SLIH680j ELECTRO CERAMIC ELECTRO CERAMIC CERAMIC: 1 . OLIF o . 022UF HO1UF 0 . 1) OF 68PF 50W V K ct K .j C95 C96 C97 98 C99 .100 C101 CK45131H181K C :91-1000-05 C91-0105-05 C91. -1 C308-05 C91.-011 .9-05 CERAMIC CERAM If C CERAMIC CERAMIC CERAMIC 180PF 0 . 022UF 0 . 0047U F 0 . 02 .2LIF 0 . 047LIF K K C103 C:104 01.05 C:1.06-1.08 01.09 CA:45SL 11-1330J c 91 -0117-05 C91-01.19-05 0191-0 17-05 C91-0769-05 CERAMIC CE- RAM :EC CERAMIC CERAMIC: CERAMIC 33P F O . 0141F O . 047UF 0 . 01LIF 0 . 01IJF K K K M C110 C11.1 0:112 C113 C1.14 C:91-1008-05 C:91 .--011 .7-05 CK45BlH 1.02K C9] .--07.17--05 1._:91--0769--05 iiERAMIC CERAMIC CERAMIC CERAMIc CERAMIC 0 . 022UF (J . OWE IOOOPF 0 . 01LIF O . OILIF K K K K M C11.5 .1.1.6 C: 117 C:11.8 Cl 19 C:1.20 C91-0117-05 1:91-1008-05 C91-0117-05 1291-0757-05 CC45SLlH470j ITI:F-,IAM IC CERAMIC CERAMIC CERAMIC CERAMIC: 0 . 0111F O . 022UF 0 . 01.LIF O . 001 .LlF 47PF K:: l< K K:. J c K I' K r TS-440S PARTS LIST New Part s Parts without Parts No. are not supplied . Les articles non mentionnes clans le Parts No . ne sont pas fournis . Telle ohne Parts No . werden Net-it gellefert . Ref . No . Parts No . Address New Desti - Re natio n mark s ft lu7 Descriptio n Parts # g A6 / 3R * C1.21 C1.22 C123 C1.24 1:125 C91.-0117-05 CC:45SL 1H470j C:91-0769-05 CI A .5SL 1H 100D C91-01.17-05 CERAMIC CERAMIC CERAMIC : CERAMIC CERAMIC : OIUF VET' 0 . 01.UF 10PF 0 . 01UF K L126 C :127 C12E3 C:129-132 C:133 ET04WIH100M C :91-0117-05 CC45S L 55L1 .H0401 C91-01.17-05 CC45SL I-11.01. j ELECTRO CERAM :(C CERAMIC : CERAMIC CERAMIC 10UE O . 010E4 . OFF 0 . OIIJF 100F F 50WV 1< C:1.34 1;135 L:136 C137 C138-142 C91-0117-05 I C45SL 1E1121 j C :91-0117-05 C91-0769-05 C91. -0117-05 CERAMIC: CERAMIC: CERAMIC CERAMIC CERAMIC 0 . 01UF 1201 1 0 . OIUF 0 . 01 OF U . 01UF' K C143-145 C146 C:1.4'7, 148 C149 , 150 C1.51. C :91. .41769-05 C9] .--01.17--05 C91-1.00E3-05 C9 :I. -0769-05 C91-0117-05 CERAM IC CERAMIC CERAMIC: CERAMIC CERAM IC: 0 . 01 OF O . OWE 0 . 022U F O . OIUF 0 . 01.UF M K 0153 C154 , 155 C156 11.57 0158 C9] .---1.00E3--05 I:::91-0769-05 CC45RE11HO20C C91.-1008-05 CC:4 .5SL 11-11. 00D CERAMIC CERAMIC CERAMIC CERAMIC CERAMIC: 0 . 022UF 0 . 01UF 2 . ORE 0 . 022UF ].OFF K M C.: K D 0:159 C I. 60 C161 C162 0163 C:C45SL 11-i 1.20J 091--100E3--0 5 C91 .-0119-05 CE04W11-12R2M C:91-0119-05 CERAMIC : CERAMIC CERAMIC ELECTR& CERAMIC 12PF O . 02 .2LJF 0 . 047UF 2 . 2UF 0 . [)4711F J 1<:: 1< 50W V K C164 13 .65 C1.66 0166, 167 1:::16E3 CK45011-1181K CK45BI.E-1331K C91-011705 C91-0117-05 CEC34W 1E11 00M CERAMIC : CERAMIC CERAMIC CERAMIC ELECTRO 180PF 330FE 0 . 011JF 0 . O1UF 10UF K K K :: K 50W V 01,69 0170 C17 1 C172 C:1'73 C:91-0119-05 CE-iO4WIA4 .70M C r9l-011.7-0 5 CE04WI.A470M C91-0769-05 CERAMIC ELECTR& CERAM lE C F.:EEC :FRO CERAMIC 0 . 047UF 47UF 0 . 0101 47UF 0 . 01 OF K 10W V 0174 C175 C176 C I. 77 C178 CC45TH 1t-13901 CC4!5CI-11.1-4050C CC45CHI4-1330j C9 I. -072 e-05 C91-0117-05 CERAMIC CERAMIC CERAMIC: CERAMIC CERAM IC 39PF 5 . OFF 33P F 1.8P F 0 . 0 1UF 0:179 C1 .80 ClE31. C 1.82 C :1 E33 CE04WlA4?OM C9 J . -0769-05 CC45SI-11H470j LC45C:H1 1-1050C CC45CHI H330j ELECTRO CERAM 3: C CERAMIC CERANIEC CERAM I C : 47IJF 0 .1)1.01 47PF _; .OFF 33F' F 1.OW V M ,j C1.84 C1E35 CI. 06 ClE37 C188 C91-0117-05 CE04WI.A470M C91-0769 . --C353 CC45RH1+1560j CC45CI-111-1050C CERAMIC ELECTRO CERAMIC : CERAM: C CERAMIC : O . 01UF 47UF O . 0111E 56PF 5 . OFF K 10W V M j C M 1) K I_ K K M K M K 10W V II j I K 1- 43 TS-440S PARTS LIST New Parts Parts without Parts No . are not supplied. Les articles non mentionnes clans le Parts No . ne sont pas fournls . Telle ohne Parts No . werden nlcht gellefert . Ref . No . It Parts No . Destination Description Parts / ft C:189 Cl . 90, 1.91 I:::192 0193 C194 CC45CH 11-1330J C91-0117-05 CE04WIA47011 C91-0769- .05 CC45RI-11.1-1680J CERAMIC CERAMIC ELECTRN CERAMIC : CERAMIC 33FF O . 01UF 47UF 0 . 01 OF 68FiF J K 10W V M J C195 C196 0197 CERAMIC CERAMIC CERAMIC cERAM :EC CERAMIC : 5 . OFF 33FF 5 . OPF 0 . 01OUE 22P F C j 01 . 99 CC45CF11.-1050C CC45CH11-1330j CC:45CF-II.HO50C C1<45FIJ-1103Z CC45SLI+1220j 0200 C202 0203 C2.04 0205 C9 :1-0117-05 cc:45GL 1H3305 C:9 I. -0119-05 C:91-0117-05 C91-0747-05 CERAMIC CERAMIC CERAMIC: CERAMIC CERAMIC 0 . OIUF 33F F 0 . 047UF O . OlUF 150PF K 0206 C:207 C:208 C209-2 i 3 C:214 CC45SL 11-1270j CC:45SL.I .H331j CC45SL 11-1470j I_:91-4]1.17--05 C.:91-071.4-05 CERAMIC : CERAMIC CERAM c cERAMI c CERAMIC: 27FF 33fiFiF 47PF 0 . 01.0E 2 . 7FF J J J K K 021 .5 .21 .6 0:21.7 c2 18 C21 .9 [ :220 c:91-01. 17-05 CK4 .5,B11-1102K CK45BU-1331K CE04W1.-1010M C91-0117-05 CERAMIC CERAMIC CERAMIC ELEC -FRO CERAMIC: O . 01UF OOOPF 330F =iE OUF 0 . OIUF K 1~A No . ne sont pas @u & A» oh mANo_±mnht a~Ue± Ref . No. # m# f Address New £ P, § Parts No . team Description nation A A x # D35 q6 D37 ,30 S9 D40 1N60 151587 131555 1N60 151555 DIODE DIOD E DIODE DIOD E DIODE k1 042 ,43 D45 ,46 047 D48 ,49 ISS133 IN60 I 133 MI204 155133 DIOD E DIOD E DIOD E DIOD E DIOD E DSO I D52 2 D53 3 ,54 D55 151587 MTZ9 .IJB Y06B ISI587 MTZ6 .2JA DIOD E DIOD E DIOD E DIOD E DIOD E 0 6 -59 D60 D 1 D62 D63 1313 1 MC921 DAN40I MC921 153133 DIOD E DIOD E DIODE ARRA Y DIOD E DIOD E 151555 155101 MC921 MC921 ISS1133 DIOD E DIOD E DIOD E DIOD E DIOD E IS1555 1551.133 DX7191 MC3357P M74L5123P DIOD E DIOD E II(NOTCHZPEAK FILTER ) IC IC(D~A! L MONO MALT I ) SN74L3123N IPC11 H2 AN612 UI 02V 4LSOOP IC IC IC(BAANCED MODULATOR ) IC(NIE AMP X2 ) IC ICB ,9 mIO HI ,2 2 04 SN74LSOON DX6124 3SK73(GR) 2511 :2458(Y) DTC114E5 IC IC(2CH SWITCHING IC I FE ' TRANSISTO R DIGITAL TRANSISTO R 06 07 p 010 35K713(OR) DTC114ES 35K'?3 8Rl 2502458 :Y, 2302459( ) FE T DIGITAL TRANSISTO R FE T TRANSISTO R TRANSISTO R m1 012 Q 3 014 815 DTE114ES 2SC2459(BL) DTC114ES DTCl43T5 DTCI14ES DIGITAL TRANSISTO R TRANSISTO R DIGITAL TRANSISTO R DIGITAL TRANSISTO R DIGITAL TRANSISTO R 016 017 018 019 i 11 2SC2459(BL) 2SC2458(Y) 2SA1048(Y) 024' FYI 25K192(GR) TRANSISTO R TRANSISTO R TRANSISTO R TRANSISTO R EEL 0 5 D67 D68 074 0 6 * ,66 -72 ,75 - 0 081 D92 -84 ICI IC2 IC3 IC3 IC4 ICS IC7 IC8 ,9 .8 * * e Re mark s A I1'4 67 TS-440S PARTS LIS T x New Parts Parts without Parts No . are not supplied. Les articles non mentlonnes dans le Parts No . ne sont pas fournis . Teile ohne Parts No . werden nIcht gellefert . Ref . No . Address New Parts No . Description Parts 0, RI it pa * AIS / 021 11122 023 .24 025 027 2281048 (Y) DTC114ES 251 :_2458(Y) 2SK308 (N ) 2SA1048(Y) TRANSISTO R DIGITAL TRANSISTOR TRANSISTO R 028 [-!29 -32 033 (T34 035 DTC114ES DTCI43TS 2SA5621TI 2SC2458(Y) 2SA562TM DIGITAL TRANSISTOR DIGITAL TRANSISTO R TRANSISTO R TRANSISTO R TRANSISTOR 036 .37 038 039 ' 40 041 DTC114E.S 2SA562TM DTGTI4-ES 2SCP459(BL) DTC114ES DIGITAL TRANSISTO R TRANSISTO R DIGITAL TRANSISTO R TRANSISTOR DIGITAL TRANSISTO R 042 043 044 045 046 2SC2450(Y) EiTA114ES 2SC2459(RL) 2SC2458(Y) 1SK73(GR ) TRANSISTO R DIGITAL TRANSISTO R TRANSISTO R TRANSISTO R 047 ' 48 049 00 1151 032 DTC143TS 238I048(1) DTC114E DTC143TS 23C2459(EiL) DIGITAL TRANSISTO R TRANSISTO R DIGITAL TRANSIS -[O P DIGITAL TRANSISTO R TRANSISTO R 053 ''Si TH1 TI-1 :.13 2SL2458(Y) OTC114ES 112-502-2 32D27 TRANSISTN R DIGITAL TRANSISTO R THERM1STO R THERMISTO R X59-1060-00 X59-1070-00 X59-1080-00 SIDE TONE UNI T SELELJIVITY UNI T YNX UNIT -- 68 o$ ,54 ,2 TRANSISTO R Destination it Re- mark s r'.iDIM PC BOARD SWITCH UNIT (X41-1610-00) TS-440S Component side view 2 • F d 4 45 A 38W 88 S 45S HV W 88C AU T o – w RX B m I GN D 1, 2SD1406(Y ) 2SC2458)Y ) DTC114ES v v N 6 2SK30(GR ) IC1 : AN7808, IC2, 3, 6 : AN7805, IC4 : LM2931Z-5 .0, IC5, 8 : NJM2904S, IC7 : NJM2903S, Q1 : DTC114ES , Q2 : 2SD1406(Y), Q3, 4 : 2SK30(GR), Q5, 6 : 2SC2458(Y),D1 : 1S1555, D2 : MTZ7 . 5JA, D5-12, 15-18 : 1SS133 , D13 : S31C 69 B D F TS-440S PC BOARD VIE W Component side view FILTER UNIT (X51-1340-00) 000 PW M AL M RX B RX B RX B 2 5A V 5A NC AL C NC 14 S 2SC 181 5IY1 TXB B 2SC311 3 DTC114E S 4 ^ O--\.QQQl-"—O 0v OI 0O O O — tiQQ4_ 1Ov r-8---O O Th O L_ O1 O ^ O I q S NilY^' -4* L3 9 L38 0 c us C36 016 C v O I " C41p q O 2J4 14109 ;l T h I _of 6 1 0 J 0 O 1=--0 ccE=t= X51-1340-00 L L f- .I 4_4_ m J Q! VI r r r r IN IN N 0 G W r, r nl I .r+ 03 -J T m Q1, 4, 6 : DTC114ES, Q2 : 2SC1815(Y) , Q3 : 2SC3113(B), Q5 : BA718, Dl : 181587 , D2 : 1S1007, D3-5 : 1S1001, D6, 8 : MTZ9 .1JC or UZ9 .1BL, D7, 25 : MTZ7 .5JA, D9 : MTZ4 .3JC , D10 : MTZ3 .OJB, D12-23 : 1N4448 or 1S1555 , D23 : MC93 1 1,3 T i t 70 A C E FILTER UNIT (X51-1340-00) 10 2 DI 2 -1 D011'' .--.—, Tl ,11 L1. I L Tl 2' — Tl ICI ~M '21 'I J5 8 520 . n--,—, TI Tl °~ =11 :. I J 1 'D 01 .4 .6 02 03 05 DT C1142 $ .2551815 Y 25C3113 8 86718 I .05 D I D 2 D 3- 5 D 6.8 0 7,2 5 D 01 0 D 12-23 D 28 r7t'IGI J .81 8 /8.- 15158 7 15,007 15510 1 M728 .IJC o, U3-5 .181.. .TZ7 .5JA .728.3JC .723.OJ B I N888B or 15155 5 MC831 0 50 D701437 5 D 50,51 D 52 15513 3 15510 1 TS-440S PC BOARD VIEW PLL UNIT (X50-2050-00) Component side vie w 250 1959 IYI R13 8 C169 C14 4 m o 2 1 ~ ; Rl_t4^C 1 L30 0 IgIF 0 R139 84 3 D C173 --- - R12 ~" "~'1"v mR124 C159 C111 t 3 I( _ + C10 4 n 89 R130 N I "L3 022 ~-: ~-~8 tJ ^ R92 E ~I _ ~J TP L34 E030 V- CI61 _ C1 1 0 R93 f ,w 0 TP8 i O- 3ND 9 ?B-t:-±_ 0 C133 0131 2SC3113 (B ) 2SC2458 )Y ) -I C132 E B 2SC2668 )Y ) 1146 LO 2SC2787 (LI C11 2 L27 .1 1 L35° ' G 2S02459 (Y ) 1 - 0 ,' ~ TiI E 25 m 'II 10 6 II 4 C1 4 m 6 e __6_ 2 112_3 1422_ -___ c=':L' m o-I S9 ° R 15 1 _ _1416 C1941419 817_ R18 m Q m ~ IF l,o 1 mI N - 3 N 141 3 01DLI --1115 w_ ° n D7 -*I-°' -- - 1116 mib m 112 1 142C82 CBO I= 11z 53 R55 0 2 I m l J1IQC42 6 0 m 91 10 0 w-N-O DLE_ 2 LE_ ICI, 4, 9, 18 : NM6147, IC2 : M54459L, IC3, 6 : SN74LS90N, IC5, 10 : M54460L, IC7, 8, 11, 12, 14 : SN16913P, IC13 , 72 16 : SN 74S 1 12N, IC15 : SN74S10N, IC 17 : M887006, Q1, 2, 10, 11, 16, 17 : 2SC3113(B), Q3—5, 12—15, 18—20, 22—24 , 26—30, 37 : 2SC2668(Y) Q6, 7, 9, 25 : 2SC2458(Y), 08 : 2SC1959(Y), Q21 : 2SC27871L), Q31—35 : 2SC2459(BL ) Q36 : 2SK192A (GR)oJ A C E TS-440S DISASSEMBLY 45x2 17 Lx 2 Lx 2 J M3x6 L M3x6 P 03x8 (F) Ni (BI) Ni (Br-Tap)Ni N33-3006-4 1 : N35-3006-4 1 N87-3008-41 TS-440(A/8) Parts with the exploded numbers larger than 700 are not supplied . 81 TS-440S DISASSEMBLY C (X60-1300-00 ) (X50-2050-00 ) f 1 72x 3 71x 4 64 0 GND SEMS G M3x4 H M3x4 M 02 .6x6 N 03x6 T M3x6 (F) (F) (Br-Tap) (Br-Tap) (6)) N09-0256-0 5 : N09-0699 - 05 : N32-3004-4 6 : N 32-3006-4 6 N67-2606-4 6 : N87-3006-4 6 : N35-3006-46 MX4 S2 2 8) M x2 TS-440(B/8 ) Parts with the exploded numbers larger than 700 are not supplied . 82 0 0 9 tI 55x2 / C Fx2 H , (X41)(L/I4 ) \~0 co (X41)(D/14 ) N C 88 .(X41)(E/14) ono O 88 TS-4405 DISASSEMBLY o • a v. o o o o 0 ocDCo o N N M x o n o OM M Z Z Z ~ • 3 Nx 0 Parts with the exploded numbers larger than 700 are not supplied . 84 TS-440S DISASSEMBLY 88 E M2 .6x8 Ni M 02 .6x6 (Br-Tap) N 03x6 (Br-Tap) R 03x10 (Br-Tap)Ni N30-2608-4 1 : N87-2606-4 6 N87-3006-46 : N87-3010-41 (X41-1610-00 ) 88 (C/14) TS-440(E/8) Parts with the exploded numbers larger than 700 are not supplied . 85 TS-440S DISASSEMBLY l m co x pp In M < 0 <000)- N Z K x X Parts with the exploded numbers larger than 700 are not supplied . 86 O TS-440 S DISASSEMBLY Parts with the exploded numbers larger than 700 are not supplied . 87 TS-440S PACKING T 23 24 81 26,27, 28,30 , 31 , 66,8 4 40 37 41 38 / 39 36 r0 3 34,3 5 TS-44 0 Part s with the exploded numbers larger than 700 are not supplied . 88 TS-440 S ADJUSTMEN T • POWER I l VJICE NB 00 a , nFF s ATT E 74 ALL PWR SWR ~— 0 ..R =0 HF TRANSCEIVER MODE I, I ~LSR I' r I USfi I o P CW o cE - 55 oE m150 .N 5 SW' q 7 \\\\\\III1/////e I KEN WOODITS . 440sl _ENO !! l I 11 . I ! 1 /. ON HP I , I-1 I O O I 0 1v ~rM . IN 0O f I _I I_l ~I il l 11 I] l l 1. 1_I. . 1_ l IJ ~f. ~ I~_ I_l . ,RI I NOTE I ,AT VINCI I IF L~_~I O 0 O O REV I' P AM 0 RIT 4B SIT SPLIT SEr I SOL—0 0 4 B 10 li O £ 2 0 RIT XIT--I--IF SHIFT ~'( O 2 FUNCTION P FM AUTO ATTUNE L_PA If A PO S2 — I le I f~~ '-T71< 1~~0 F Ta a r PHONE S MTV II SCAN It CLEAR () 11 0 O O ~~ MIC-0-- CAR 0. 6 _ 10 AF---R F q O ~0~ 2 F O 0~ 1 ,LENT )—IMHZ [HOWNI no 1 F LOCK PROC NOTCH ASS OFF OFF OFF 0 I SELECT I IVT V AUTO DI D MIC 8 A B Mt W e PREPARATIO N Unless otherwise specified, set the controls as follows . POWER BAND AF RF NOTCH SQUELCH MIC s ON SELECTIVITY 14 AGC FAST MIN NOTCH SW MAX PROC SW CENTER F .LOCK SW MIN 1MHz SW MIN NB SW AUT O SLO W OF F OF F OF F OF F OFF REQUIRED TEST EQUIPMEN T 1 . DC Voltmeter (DC V .M ) 1) Input resistance : More than 1 MS2 2) Voltage range : 1 .5 to 1000V AC/D C NOTE : A high-precision multimeter may be used . However, accurate reading can not be obtained for high impedance circuits . 2 . DC Ammete r 1) Current range : 1 .5A, 3A, 20A, High-precisio n ammeter may be used . 3 . RF VTVM (RF V .M ) 1) Input impedance : 1 MS2 and less than 3pF, min . 2) Voltage range : 10mV to 300 V 3) Frequency range : 10kHz to 100MHz or greate r 4 . AF Voltmeter (AF V .M ) 1) Frequency range : 50Hz to 10kH z 2) Input resistance : 1 M12 or greate r 3) Voltage range : 10mV to 30 V 5 . AF Generator (AG ) 1) Frequency range : 200Hz to 5kH z 2) Output : 1 mV or less to IV, low distortio n 6 . AF Dummy Loa d 1) Impedance : 8S0 2) Dissipation : 3W or greate r 7 . Oscilloscope (SCOPE ) Requires high sensitivity, and external synchronizatio n capability . CAR IF-SHIFT FUNCTION A/B RIT,XIT,SPLIT MIN ATT SW CENTER SEND/REC AUTO A AT TUNE OFF VOX SW OFF RE C OF F OF F OF F 8 . Sweep Generator (SWEEP ) 1) Center frequency : 50kHz to 90MH z 2) Frequency deviation : Maximum±35MH z 3) Output voltage : 0 .1V or greate r 9 . Standard Signal Generator (SSG ) 1) Frequency range : 50kHz to 50MH z 2) Output : – 20dB/0 .1µV to 120dB/ 1 V 3) Output impedance : 500 4) AM and FM modulation can be possible . NOTE : Generator must be frequency stable . 10 . Frequency Counter If . counter ) 1) Minimum input voltage : 50m V 2) Frequency range : 50MHz or greate r 11 . Noise Generato r Must generate ignition noise containing harmonics beyond 30MHz . 12 . RF Dummy Loa d 1) Impedance : 1 500 and 20 0 2) Dissipation : 150W or greate r 13 . Power Mete r 1) Impedance : 5012 2) Dissipation : 150W cintinuous or greate r 3) Frequency limits : 60MHz or greater 89 TS-440 S ADJUSTMENT 14 . Spectrum Analyzer (SPE-ANA ) 1) Frequency range : 100kHz to 110MHz or greate r 2) Bandwidth : 1 kHz to 3MH z 15 . Detecto r 1) For adjustment of PLL/VC0 BPF OUTPUT 1N60 T loop • 16. Directional Couple r 17. Power suppl y PS-43 0 18. Microphon e MC-60A or MC-42S Q GND • Japanese "SG" – 6 dB 0 dB 6 dB 12 dB 24 dB 30 dB 40 dB 50 dB 60 dB 70 dB 80 dB 90 dB 100 dB 120 dB American "SG " 0 .25µ V 0 .5µV 1µ V 2µ V 8µ V 1 5 .8µ V 50µV 1 5 8µ V 500µ V 1 .58m V 5m V 15 .8m V 50mV 0 .5V • 2. 0 3. 4. 5. 6. 90 TS-4405 ADJUSTMENT • VOLTAGE CHECK, ADJUSTMEN T Measurement Item 1 . Voltage Condition 1) POWER : ON Tes t equipment DC V .M Adjustmen t Specification/Remark s Unit Unit ' Terminal IF Part 19 -5 Method Check 13 .3- 14.3V RF GAIN : MAX 19 -9 4 .5-5 .5 V MODE USB 19 -10 7 .2-8 .2 V STBY REC 9 -1 27- 4 SW " A " VR-4 2 .6V IF 8 .8V VR-5 +0 .05V, -OV • COMMON ADJUSTMEN T Measurement Condition Item 1 . CAR MODE : USB Test equipment Adjustmen t Specification/Remarks Unit Terminal Oscilloscope IF 14- 2 Unit Part IF Freq .counter Method L15 0 .4V/p-p f0 .05V/p- p TC2 8 .3750MHz ±50H z • PLL ADJUSTMENT Measurement Item 1 . Referenc e oscillato r frequency 2 . RIT Condition Tes t equipment Adjustmen t Specification/Remark s Unit 36MHz Freq . counter PLL 1) FREQ 14.000OMHz MODE A M RIT Pot : CENTE R RIT SW : ON DISPLAY Terminal TP6 (R96 ) Unit Part PLL TC1 SW " A" VR3 Method 36 .000,000MHz 14 .000,00 RIT .0 . 0 I 14 .00120 RIT1 .2 or more 2) RIT Pot . : FULL CW (+) RIT Pot . : FULL CCW -I 3 VCO5 4 . VC04 1) FREQ . 14 .0000MHz MODE A M Disconnect PLL- 6 connecto r when PLL unlocked . 2) MODE USB 3) MODE LSB 13 .998 .80 RIT- 1 .2 or mor e DC V .M PLL TR11 (R146 ) DC V .M PLL TP 1 (L2) PLL T20 5 .OV ±0 .2 V PLL Ti 3 .8V ±0 .1 V 4 .2-4 .6 V 3 .2-3 .6 V 4) MODE US B IF SHIFT Pot . : CENTER 5) IF SHIFT Pot. Freq, counter PLL 3 -2 SW"A" VR7 456.875kHz FULL CW 455 .875kHz or les s 7) IF SHIFT Pot. : CENTER 1) FREQ 13 .9999MH Z MODE : AM t 1 457 .875kHz or more 61 IF SHIFT Pot . : FULL CCW 5 . VCO3 ± 10H z DC V .M 456.875kHz 456 .874--456 .876kH z PLL TP2 (L13 ) PLL T2 6 .2V ±0 . W Oscilloscope PLL TP3 (R60 ) PLL T3-5 MAX Ref . 0 .2V/p-p 21 FREQ 14 .0000MH z MODE A M 6 . PLL 6 .6MHz BPF 1) FREQ : 14 .0050MHz MODE AM 91 TS-440S ADJUSTMEN T Measurement Condition Item 7 . PLL 62MHz BPF Test equipment 11 MODE AM Readjust T9 (VCO2 OSC coil) to unlock . (Core is fully bottom position) Tracking Gen . 2) Connect 5609 resister in Tracking Gen . output line . Use oscilloscopes probe to connect to spectrum analyzer . Spectrum analyzer Probe Adjustmen t Specification/Remarks Unit PLL Terminal Unit Part Metho d IC8-1 11 pin) 56On , TRACKIN G OUT GENERATO R 3dB or les s TP4 (R64) GND T6,7,8 GND Do O O k vR I TP 4 (R64 ) Shiel d Case / 66MHz 59 .5MH z 00 00 0 OU T 8 . VCO2 1) Reset operation must also be performed . *See a microprocessor operation check . 1) FREQ : 14 .0000MH z MODE A M 2) FREQ 13 .999,9 MODE A M DC V .M PLL TP5 (L21) PLL T9 T9 has two peaking point . Adjust as shown below . 6 .4V t 0 .1V i 2 .2-3 .O V MHz 31 FREQ 14 .000,00 MHz MODE AM Spectrum analyzer PLL TP4 (R64) PLL VR1 L23 and L21 shorte d to ground . (PLL unlocked ) Adjust spurious radia tion level . (58 .25MHz) 20d B or mor e 58 .25 9 . PLL 30MHz BPF FREQ 14 .250 .00MHz MODE AM Oscilloscope PLL TP7 PLL IC12-5pin T10,11 ,1 2 MAX Ref . 0 .3V/p- p 10 . PLL 38 .539MHz BPF FREQ 14 .250 .00MHz MODE AM Oscilloscope PLL TP8 (R112) PLL T13,14 ,1 5 MAX Ref . 0 .2V/p- p 11 . PLL VC O (6 .536MHz) BPF 1) Disconnect RF unit coax . cabl e (VCO) Trackin g Generator IC14-1pi n 2) Connect 5609 resistor in Tracking Generator output line . Use oscilloscope's probe to connect to spectrum analyzer . Probe Spectrum analyzer PLL T16,17 ,18,19 PLL TP9 (L33) 37 .5dB Ripple 3dB or less 2d B 45dB or more 42MH z 12 . 39MHz Spurius radiation FREQ 24 .9500MHz MODE AM Spectrum analyzer PLL TP9 (L33) PLL VR 2 Minimu m 42dB or mor e 31MHz 13 . VCO1 1) FREQ 29 .9999MHz MODE : A M FREQ 22 .0000MHz 2) FREQ 21 .9999MHz 14 .5000MHz 3) FREQ 14 .9999MHz FREQ 7 .5000MHz 41 FREQ 7 .4999MHz FREQ 92 30 .0 (30kHz) 39MH z ±0 .1 V T21 5 .3-6 .3 V ±0 .1 V DC V .M FREQ GOO D NG T8 PLL TP10 (R138) RF T22 2 .5 V 5 .3-6 .3 V ±0 .1 V T2 3 5 .3-6 .3 V ±0 .1 V T2 4 5 .5-6 .5V 66 .5MH z Less than 2d B between peak an d point of 37 .5MHz . TS-4405 ADJUSTMEN T s • RX ADJUSTMENT Measurement Item 1 IF AM P (common) Condition Adjustment Specification/Remark s Test equipment Unit FREQ 14 .1750MH z MODE US B RF GAIN Control MA X Use the minimum SSG inpu t possible during alignment . SS G Rea r AF V . M Panel Oscilloscope AF dummy load (8S2) 2 . 2nd MI X balance FREQ . 14 .1750MH z MODE US B Connect the SSG to ANT terminal . SS G AF V . M Oscilloscope 3 . 1st MI X balance FREQ MODE 4 . IF TRAP FREQ 29MHz Band SSG 45 .05MH z OUT 80 dB!, 5 RX DE T Balance 1) FREQ 14 .1750 MH z MODE US B RF GAIN . MI N IF SHIFT : CENTE R RF GAIN . MAX afte r adjustment RF V M IF or Oscilloscope 6 . IF AM P (SSB) FREQ 14 .1750MH z SSG 14 .1760 MH z OUT 0 dB µ MODE USB SS G Rea r AF V . M panel Oscilloscope 7 IF AM P (FM) FREQ 14 .1750MH z SSG 14 .1750 MH z MOD 'I kHz, DEV : 3kH z OUTPUT :30dB µ MODE : FM 8 . S-METE R (FM) FREQ . 29 .0000MH z MODE F M SSG MOD OF F OUTPUT :30dBµ 9 . S-METE R (SSBI 1) No signa l (SSG output : OFF) S-meter 2) FREQ 14 .1750 MH z MODE US B SSG output 8dBµ SS G S-meter Terminal AN T EXT .SP 3) SSG output RF Part T4,5, 3 Method MAX --------- T7,8,1 5 Repeat 2–3 times 9, 12 , in case of T4,5,3,12 , 10,11 10,11 RF VR2 MAX AF Noise level . RF VR1 MIN AF noise level . RF Ti TC1 Internal spurius bea t MIN . IF TC1 MI N IF L1,2, 3 4,18,5 MAX AF outpu t Use the minimu m SSG input possibl e during alignment . IF L6 MAX AF outpu t IF VR3 Full scale IF VR2 Set to starting point . (. Meter zero ) ANT IF L3 S1 Adjust counter clock wise from peak . (turn slug out ) 100 .0 (100kHz ) USB 09 (emitter ) (R77) ANT Rear panel Unit Repeat 2–3 times 70dB or mor e 60 /d B / VR3 S9 40dB±6d B 10 . Squelc h threshold 1) MODE C W SELECTIVITY WID E SQL control 12 o'clock Speaker EXT . SP IF VR4 Adjust VR slowly an d stop at threshold . 12 o'cloc k 11 . Nois e Blanker 1) FREQ 14 .1750 MH z NB SW O N SSG output 14 .175MH z First adjust 20dB input, the n use the minimum input a s possible . SS G Rea r DC V . M panel Oscilloscope AN T EX T SP RF R14 6 (10kS2) T26 27 MI N 21 Noise Gen . Noise Geri . SP T2 6 27 MIN noise leve l VRIO 120mV/88 12 . Beeper 40dbµ S/N 10 dB or more at – 6d B input . 1V or more/8S2 a t AF GAIN control MAX . Low level 1) AF GAIN Control : 12 o'clock Depressing I A =Bland AM key at the same tim e 2) POWER SW O N 3) Set to MEMORY CH17 whe n turning VFO . AF V .M Oscilloscope AF dummy load EXT . SP IF 30dB±10d B ±10m V 93 TS-440S ADJUSTMEN T 0 • TX ADJUSTMENT Adjustment Measurement Item 1 . TX AMPM Condition Tes t equipment 1) FREQ : 14 .1750 MH z Oscilloscope MODE : C W CAR LEVEL control : MA X RF unit VR 4: CENER Disconnect DRV connector from RF unit . Then, connect as shown right . STBY : SEND Specification/Remarks Unit Terminal Unit RF DRV RF 1) FREQ : 14.1750 MH z MODE : US B MIC LEVEI control : MI N CAR LEVEL control : MI N FINAL unit VR1, VR2 : MI N Connect Ammete r Q+ : EXT Power suppl y Power connecto r Adjust to minimum current with VR 1 and VR2 in the Final unit . STBY : SEND Method VR 5 MA X T13 , 16, 17 CtSCILL O SCOP E 5612 (1/4W ) 2) Reconnect this connector afte r adjustment . 2 . Base Current Part Ammeter Final VR1 Current drai n (Minimum current ) +200 mA VR2 Current drai n (Minimum current ) +Driver curren t (200 mA)+200 mA VR1 95 W VR6 Set to PWR mete r 95 W readin g Filter VR3 50 W Filte r VR2 30W e: 3 . 1) ALC (RF Outpu t power ) 2) Power meter 4 . Power down 1) FREQ : 14.1750 MH z MODE : CW CAR LEVEL control : ALC scale MA X STBY : SEND Power meter Rear panel ANT Filter 2) METER SW : PW R STBY : SEND 1) FREQ : 29 .7000MHz MODE : CW CAR LEVEL control : ALC scale MAX Connect ACC socket pin (PD) t o 50 W from NC . STBY : SEND Power meter First adjust VR1 and VR2 fo r minimum . Adjust VR1 for an increase of 200 mA when switched t o TX . Then adjust VR2 for 200 m A over this reading . Caution : In no case shoul d the power be adjusted fo r greater than 110 watts . I/ / ±2 .5 W 2) Reconnect this connector (PD ) to NC after adjustment . 5 . Protection 1) FREQ : 14 .2000MH z MODE : CW Coax . cable to 1 500 dummy loa d should be 1 m long . STBY : SEND 1504 R F dummy loa d Power meter Rear panel AN T I 1m TX 1 Pow .M I m 504 I 18A or less 2) ANT : OPEN 6 . ALC meter 1) FREQ : 14 .2000 MHz MODE : USB MIC LEVEL control : MIN CAR LEVEL control : MI N METER SW : ALC STBY : SEN D Power meter 2) Connect the AG to MIC Jack . AG : 1 kHz, 5 m V STBY : SEND Power mete r AG AF VM Rear panel ANT Filter VR4 Set to S meter "0" VR4 Set to ALC mete r starting point . VR5 Adjust for maximu m ALC scale reading Filter 3) AG : 6 dB increase leve l (1 kHz, 10 mV) *If this adjustment is per formed, step 2) Base current must also be performed . AL C 7 . Spurious 94 FREQ : 21 .2000 MHz MODE SW : C W CAR LEVEL control : ALC scale MA X STBY : SEND Power meter Spectru m analyzer RF -40 dB or less . VR4 MIN TS-440 S ADJUSTMENT s Measurement Item 8 . Carrie r suppression Condition FREQ : 14 .1750 MH z MODES : USB and LS B MIC LEVEL control : MIN STBY : SEND Tes t equipment Adjustmen t Specification/Remark s Power mete r Oscilloscop e or Spectrum analyzer Unit Terminal Unit Rear Panel AN T (Direc tional coupler) IF Part Method I VR 7,8 MIN -40 dB or les s Directional coupler L~ Ts-44o - _ 9 . SSB mad e frequenc y response FREQ : 14 .1750 MH z MODES : USB and LS B AG output : Two tones 5 m V 300, 2700 H z Set output to 50 W using MI C LEVEL control . STBY : SEND Oscilloscop e Rear panel AN T (Directiona l coupler) Cont . Adjust as shown below . S5 0 (DI P SW) Al 1111I' I DIP SW Aci 5m v 300HZ OKO 5608 5 .illlIii ~r 4 eeee e e 0 e e e ,'I IIII I' Power mete r Osciilo scope I or Spectru m analyze r *If this adjustment is performed, step 8 must als o be performed . OK ,1IIIIII ON AG 2 2700H=© USa- 200 400 100 LSa 50 400 100 200 25 25 r.1dIIIILdffIIIi „ r~1IIIIII~i~''IIIII'1~ NG 50 DIP SW are adjustable from -400 to +375 Hz . 10 . Speech processor If two tone generator is not available, adjust for equal output power at 300, 2700 Hz, as measured on wattmeter . J 1) FREQ : 14 .2000 MH z Power mete r Rear panel ANT IF VR6 Level should be th e AG same between O N MODE : US B AF V . M . and OF F AG output : 1 kHz, 10 mV Set output to 50 W using MIC LEVEL contro l PROC SW : ON and OFF STBY : SEN D 25W or mor e 21 AG output : 1 kHz, 1 m V (20 dB down ) STBY : SEND 11 . FM . DEV . 1) FREQ : 28 .7000 MH z MODE : F M AG output : 1 kHz, 30 mV 50 mV (K) Power mete r Linea r detecto r AG AF V . M . Rear panel AN T (Direc tiona l coupler) 2) AG output : 1 kHz, 3 m V 5 mV (K ) 12 . CW Sid e tone MODE : C W CW BREAK IN SW : SEM I AF GAIN control : 12 o'cloc k VOX GAIN control : MI N STBY : RE C Connect KEY to KEY jack an d close the key contacts . Power mete r AF V . M Oscilloscope 13 Auto antenn a tuner If AT-440 is installed) 1) BAND : 28.5000 MHz MODE: CW CAR LEVEL control : MAX AT unit VR1 : 12 o'clock VR2 : Fully CC W AUTOTHRU SW : AUTO ATTUNE SW : ON 1509 R F dummy load EXT . SP RF VR6 4 .6 kHz -0 .1 kH z RF VR3 3 kHz ±0 .1 kH z IF VR9 AT TC 1 0.63V/8f2 Minimum SWR mete r reading Repeat 2-3 times . 10 cm TS-4401—15oo1 95 TS-440S ADJUSTMEN T Adjustment Measurement Item Condition 2) AT-TUNE SW: OF F Disconnect No. connector from AT unit . STBY : SEN D Set . SWR 1 .25 reading when VF O dial is turned . 3) STBY : REC AT TUNE: ON 4) AF TUNE : OF F Reconnect No. 1 connector afte r adjustment . 96 Tes t equipment Specification/Remark s Unit Terminal Unit Part Method Set as show n right . PWR 0 SWM AT VR2 Adjust VR2 until AT TUNE indicator jus t goes off. TS-440 S ADJUSTMEN T Item 1 . Rese t check Condition 1) FUNCTION SW : A POWER SW : OF F Set the POWER SW ON while depressing the I A = B key . Then release the IA = B key . 21 FUNCTION SW : B 31 LVFO/M SW : ON M .CH SW : Change the chan nels in 00 through 99 order . 2. Band 1) [VFO/M] SW : OFF 1MHz STEP SW : OF F Depress the "BAND : UP " key once . Press repeatedly . 2) Hold the "BAND : UP " on Operation chec k FREQ : 14,000 .OkH z MODE : US B VFO A : Light s The "Beeper" sound simul taneously with POWER ON . FREQ . 14,000 .OkH z MODE : US B VFO B : Light s The frequency display disap pears . M .CH display light s and displays 00–99 order. Split display lights whe n turning VFO dial 90–99 . FREQ : 1 8 , 0 00 .0kH z The "Beeper" sounds simul taneously . Item 3 . Dial 4 . MOD E functio n (LSB , USB , CW, AF, FM, FSK) ENT KEY The MHz display ~ q , counts up . The "Beeper " soudns simultaneously . FREQ : 1 18, 000 . 0 10,000 .0 21,000 . 0 1) Depress the IENT C7a:r r– PG L 3) Depress the "BAND : DOWN" key once . Repeat the operation . 4) Hold the "BAND : DOWN " key on . 5) 1MHz STEP SW : O N Hold the "UP " key on . Hold the "DOWN" key on . 7,000 .0 24,500 . 0 3,500.0 It 1,500 .0 1 28,500 . 0 29, 500 . 0 The "'Beeper" sounds at each Key-press . FRED : J LI , LI 00 .0kH z Displays 1MHz lower frequ ency than that previousl y displayed in 2) . The " Beeper" sounds . The frequency display step s down 1MHz at each key-press . The " Beeper" sounds . The frequency display in 2 ) steps down . The "Beeper " sounds at each key-press . 1MHz LED (green) lights . FREQ : LI q ,000 .OkH z The MHz display LI q advances 1MHz at eac h key-press . I once . MODE/KEY -H' ir 14, 000 .0 Condition 1) FREQ : 0,000 .0kH z Check to see if the dis play does not change b y turning the VFO contro l counterclockwise . And adjus t the index by turning it in th e same way . Turn the VFO contro l slowly clockwise . Change MODE (ex : depres s CW once) ''—1 I P II r—'0 i I I r ;, 1 10 Operation chec k CW "C" morse code- EX : LS B US B CW - - AM – FM -- FSK -- LED lights when depressin g MODE SW . The frequency display dis appears Seven bar' s segment an d two decimal point displayed . S2 ~ 1 I 2 1l 21 Depress MODE/KEY EY 1 6 7 LEN T 6 Memory write 100 CH memor y 00–89 : NORMAL 91 -99 . SPLIT CH 1 ) FR EQ : 14 .0000MHz MODE : USB [VFO/M SW : ON FREQ 1 6 . :The"B e eper" sounds simul simul taneousl y The frequency displays dis appears . M CH ~-- two decimal 1 2) Repeat VFO/M SW : ON 31 I M .IN–I SW : ON 41 I M .IN I SW : ON again 51 VFO/M SW : ON point onl y M .CH display ay lights and dis plays 00 in order . FREQ : 14 .0000MH z The "Beeper" sounds simul taneously . The frequency display dis appears . M .CH display lights and dis plays 00 in order . M .SCR LED light . FREQ : 14 .0000MH z (Memory is written already ) FREQ 14 .0000 MH z M .CH display lights and dis plays 00 in order . The display steps dow n 1 MHz at each key-press . • 97 TS-440S ADJUSTMEN T TOP VIEW VR7 L18 VR 8 L5 L4 L3 TC 1 L2 VR 2 L6 L1 2 VR1 0 VR 9 L1 L1 5 VR1 4 TC 2 VR1 3 VR4 (RF GAIN ) VR5 (RIT ) VR7 IF SHIFT) VR1 VR6 VR3 VR5 98 R96 L21 TP6j ITP51 R6 0 TP 3 L1 3 ITP2 ] R6 4 TP4I T16 VR2 T15 T14 T1 3 R11 2 ITP8I T1 TP11I L1 ITP1 VR14 VR1 3 TS-440S ADJUSTMEN T BOTTOM VIEW VR4 SI VR2 VR 3 T1 0 VR 6 T1 1 VR 3 T1 2 T9 T8 T2 4 T2 3 T2 2 T2 1 T16 T5 T14T13 T6 VR2T15127 T26 100 RX SECTION RF UNI T I4 .2MHz -1 - 8 .83MHz 45 .05MHz OdBp I 40 dB .p F1 CI3 5 —F RI F 7171 I. - IF UNI T 455KHz 45 70 54 94 107 dB,u f : 14 .200MH z X .F INPUT : OdB y AF OUTPUT : 0 .68V/811 o— RIF 44 [FM] CF 3 Frequency : 14 .200 MH z Input : 0 dB u AF input : 0 .68 V, 8 ohm s Note 1 : The SSG signal of 14 .200 MHz, 0 dBu is input from the AN T terminal and the audio output of 0 .63 V, 8 ohms is obtained b y adjusting the AF GAIN VR . After then the AF GAIN VR is fixe d and the SSG signal levels of each section is plotted so that th e fixed level audio output . Note 2 : In the FM mode, this is the signal level to obtain the sam e value as the SIN ratio at 0 dBu signal input . Note 3 : The SSG output is measured through 0 .01 uF ceramic capacito r (barium titanate capacitor) . IC2 52 [FM ] 16.5 mV (AF) 25mV 4 .9mV TX SECTION — IF UNIT I KH z 2 .3mV 455 KHz 6 .1 mV .067 V .014V 8 .83 MH z .14V .24V .058V .I IV .017 V CF 4 MIC MI C CAR 455KHz CAR 8 .375MH z .042 V .I6 V (RF —It UNI T FINAL UNI T 45 .05MHz 14 . 2 MH z .6 V .37 V 0-TIF .66V 4.6V I .2V 90V 0 DRV HET 36 .22MH z .27 V VC 0 .76V f : 14 .200 MHz !KHz (FM ) 5 .5mV .019V Frequency : 14 .200 MH z The high frequency section is measured by the RF valve voltmeter in the C W Note 1 : mode, and the low frequency section is measured using the AF valve voltmeter i n the USB mode to obtain this value . The value of the audio input signal is obtained by the 1 kHz single tone whic h Note 2 : measures almost full scale within the ALC zone of the meter in the USB mode o r standard modulation I±3 kHz, dev .) in the FM mode . Note 3 : Set the MIC VR to its maximum level position . - .018V IV .5 V 2nn OX MIX NB GATE 25 DIS 1 34 2 30'33 SSB,C.,AM M C 8 87M/0 .0 i 7362668 3 2 AM 3=KO'= ''~ IF AMP ' 1^ 35K2 3 N W 65 83M / H • ss s IOPTIONI z 669 n CPT 2s,, 62A 2.7668 3 2 7502668 D52,53 305358z AM P 25C2a56 2502459 D30 8.716 1 BUFF , 2.2456 IF AMP MCP 2SC2459 1166 61 AMP 2.2063 BUFF 25C 65S BUFF 25026. 22 IN TX MI X APIS, SIDE TON E 030 12 AM P BUF F 230458 LP, 556c 11I21 3.TX MIX 3S K122 3 2 LIMITE R 124555 It BUF F 25L26 3 PS-50 ADJUSTMEN T 1 . OUTPUT VOLTAG E 1) Connect the load and set the current to 20A . 2) Adjust output voltage to 13 .8 V±0 .4 V with VR1 . 2 . PROTECTION CIRCUI T 1) 2) 3) 4) POWER SW : OF F Connect a 0 .1 SZ 10 W resistor . POWER SW : O N Adjust VR2 so that 0 .1V DC is obtained . PACKIN G 104 PS-50 SCHEMATIC DIAGRAMIPC BOAR D SCHEMATIC DIAGRAM (X43-1520-00) 240V Versio n Q4 0 8" D3 3 D6 . Q1 02,3,5 04 D1,6,0 D2,3 D5,7 D4 D8 THi TH2 2SA5621Y ) 2SC2458(Y ) .258761(0 1 .15155 5 U05 B UZ-Q .IB L UZP-1B B 'UZ-15B H 32D27 5TP-41 L DC ~3 .BV ue%~E o L 1 1 T AVR UNIT IX43-1520-00) ~~~~o--.-~~ 1 r~ s a VT I / nc {' L— 100V Version ~ PC BOARD VIEW (X43-1520-00) AVR UNIT ' ~ EEs G i~N G zoo _j 1002 fi b o Q1,2 2N588 5 D1 S25VB10 5LP1448 D2 I I GNn nN S2 ° _ L ~J o 220V Version 120V Versio n Component side view 105 PS-50 PARTS LIST New Part s PARTS LIST Parts without Parts No . are not supplied . Les articles non mentlonnes clans le Parts No. ne sont pas fournls. Telle ohne Parts No . werden nicht gellefert . Ref . No . Address New Parts Parts No. Desti- Re nation mark s it E47 Description fii / #~ PS-5 0 4: 4: _ - 44 4 -- t -- 4: t - _ 4 T 4i rt C2 CO rtO AOt --1000--02 A01 .--1.001 .--12 A01-tO02 t2 [[(U--2561 .--U3 A20 2561 03 LASL [;ASE LASE PANEL ASSY PANEL - ASSY A20-2562 03 A23 1491 03 PANEL. ASS Y REAR PANE ] B40-3640--04 R40--3141--04 P40-3642 04 B41-0627 14 1441 0630 04 MODEL NAME PL.01E MODEL NAME PLATE MODEL NAME F L 0H AIIIEON AREI (220V) F01_IfION LABEL (240V) k MW X T MW fX B42--1733--14 842 1(1 33 14 1442 1i'r'O 04 R42 ] .770-[.]4 B42-2430--04 rALJTEON LABEL AU) 1ON LABEL.. LABELLABEL rAUIEON LABEL MT W Y MT W X k I346 -0411-00 B50-0051-00 B50-8051 00 1350--8052---00 WARRANTY !AP B INSIRUI flNN MANHAE ENSTRULIfON MANUAL_ INSTRUCTION MANUAL.. C91--0647--O5 1- 71 - 0496 05 045F2Ht03P I- 90 2034 05 k45F1114r''37 ,3 -e .9 .tt Cl2 _ -_ -- -_ :4: * 106 kM W X (120V/220V/240V (120V/220V/240 1) (FUSE .4A) (f USE .4A) (120V) I kM W X T - ERALIE I 1ERAM1 1 1- ER0ND LLELTRO ER0MEr 0 .01LJE P O .OIOHF 220000 0 .04?0F P 25W V Z FV45FIHJ03Z CERAMIC 0 .01OU f 1E0-0351 05 E20-0283-05 E30--1639--05 E30--1643--15 E30-- 1644 1.5 500E. ] TERMINAL BOAR D AL POWER FOR D AC POWER I ORD AF POWER CORD k M f E30--1645-05 [130--1.647--05 AL POWER LORD AC POWER CORD W X FM 0939-03 F05-4022 05 F05-402?-05 F05-6021-05 F09-04EO-04 HEAT IF FUSE=: FUSE 10SL HEAD PROIELIOR G02-0549-04 4 (IPPER ) (INWFR ) (LOWER ) I LAI (4A ) (4A ) (6A ) (FAN ) MT W X SPRIN G HOI-4693-04 H01-4693-04 HO1 -4694-04 1103 2201-04 H10--2567-02 [TEN CARTON BOX Eft M CARTON BOX ITEM CARTON BOX (OUTSIDE ) CARTON BOX POLYSTYRENE FOAMED FIXTURE (F ) HIO-2560-02 1112-1389-04 L120-1430 OJ H25-0105-04 POLYSTYRENE FOAMED FIXTURE_ PArkENG FEXUJR E COVE R PROTECTION BA G J02 0323--05 f 013 - r (F) (R ) k::M W X 1- PSIO PARTS LIS T New Part s Parts without Parts No . are not supplied . Les articles non mentlonnes Pans le Parts No. ne sont pas fournls . Telle ohne Parts No . werden nlcht gellefert . Ref . No . Address New Parts No . vfflit 213 Si S2 I NOT FOOT J2I 4180--0 . J21 4101 1 4 J30 054 04 J42--0403_0 5 J61-0400 0 5 tl9UNfING HARDWARE(FAN ) 110LNV HARDWARE (P . i SPAEL R 1'9W[R 1 ORD HUSHIN G WIRE HAN D 2 Re mark s Sg (R ) (/3 .'2 ) IiOl DE R M&UHfING HARIMARE(MOTOR ) MOUNIrN(i HARDWARL (HI Fl LPN ) PUSH I- NN B 1.111--8286- 0 5 POWER IRONSINRME R HU9 0256 O S N09-0658-0 4 NI.0-2030-- 4 6 N15 1031) 1 6 N30-2604-4 6 SCRE W SCRE W HEXAGNN Nlll FLAT WASHE R PAN HEAD MACHINE ;CRE W N30 _1014 4 6 N30-4016 4 6 N33--3006--41. N35 3006 4 1 N35--3008-4 1 PAN HEAD MAIM-TIN HSINE E W PAN HEAD SCRE W NMI_ HEAD MAINE SCRE W HINDfNG HEAD HAI HFNE SCRE W Eli ND] . HEAD MACHINE W NH7-31)06 4 1 N9i' 3006 4 6 N8-3012 4 5 NO? 3014-4 6 N88 30CIO 4 6 HRA7[ER HEAD l - OPI_I:CE SCRE W HRA7IEP HEAD 1APilfE SCRE W BRAZIER HEAD '1111 1111 SCRE W 3RA71fR HEAD TAF'11 11 SERC 0 FLAT HEAD 1APIfIE SCRE W 340 1405 0 5 329--2406--0 5 PU5H SWUM ROTARY SWITC H 142--0302--0 5 DI Dl. 01 / J02--0442-0 4 302---044 .3--0 4 J13-0033 1 5 :121 4153 3 4 J21--4179--0 4 ,'9 07SH 0 4 Desti nation Descriptio n Parts DI (PNWLR ) MLW X MOTOR ASS Y SLP144 P 325VH1C) c_' N588 3 LE D DIOD E TRANSISTO R X43 1520--00 PNWfR SUPPLY PI 11 ASEA' X43-1520-0 0 El C3 E4 .2 Ek45E211472 P Lk 45F 1 0103 Z il<45FI11473 Z LfF)4141C :33111 EE04WIA4701 I ERAMLI IERAM lr ITRAMC FLEEFRO FIFI 1RN 4MOPF 1] . 01001 0 .04?UF 3JOUf 4MF P 7 7 16W I) IOW V CL45f 111103 7 k49FIH473 Z L70 0014 0 5 CERAM(' EERAMIT FLEI_ ffRN 0 .010UF 0 .047UF 4MOI)f Z 7 25W V MI I ME 4 E 2 3 0462 0 5 E40 0273 0 5 L40-0273 -0 5 L40-0473 0 5 TERMINA L PIN f9NNE1_19 R P f N ENNNEITO R F')N LNNNEC[N R Fl F05-203S-1 5 FUSE J42 0428-05 POWER CORD PUSHING L i I U:) I I (20A ) 10 7 PS-50 PARTS LIST New Parts Parts without Parts No . are not supplied . Les articles non mentlonnes dens le Parts No. ne sort pas fournis. Tells ohne Parts No. werden nicht geliefert . Ref . No. R2 R4 R8 RI1 R21 .3 .9 .12 VR1. VR2 DI D2 D4 D5 DO .3 D7 DO D9 01 .3 04 175 TI-11 '1I1r' Address New Parts Parts No. Destination Description RS14Gf33A4R?J RD1.4DE32H121 .J RS14GB3A01DJ f `-31.4G03A331 .3 RS14GI33A1 .31J FL---PROOF RS .;MALL .--RD Fl PROOF RS FL--PROOF RS FL--PROOF RS R12-I429-05 R' 12--74083–05 TRIMMING POT . TRIMMING POT . 151.555 U05B I.JZF'1OD U79 . 1IIL. 151555 DIOD E D :[OD E ZENER DIOD E ZENER DIOD E DIOD E 0Z9 . l.IIL UZ15DI-1 151.55`5 25A562(Y) 2SC24 583 (Y) ZENER DIOD E ZENER DIOD E DIOD E TRANS .[STO P TRANS I STO R 250761 ((I I) 25I- 2458 (Y) 32D27 5TE'41L_ TRANS . [ S1 O P TRANS 1 STOP : THERM :[ STO R THERM :f.STOP 4 .7 120 01 130 150 J J J J J Re mark s 1W 1/2 W 1W 1W 1W (500 ) (500k ) I® 108 PS-430 SCHEMATIC DIAGRAMIPC BOAR D ADJUSTMEN T 1. Connect the load and set the curren t to 15A . 2. Adjust output voltage to 13 .8V ±0 .4V with VR1 . RE D 01,2 2N588 5 01 02 AVR UNIT(43-1440-00 ) 01 Ac C ° 1 Mt ,TEMM D1 02 0 20 A 23 .5 V 16 .5V R2 2 .2 AA, 2WW 1IF-,92 • ci D7 - Q1 2SB512(P) 07 2SA562(Y) LQ2 i,56_2SC1815(Y)_D1,2 _U05B 0 D1 120V 0 . 1 D5 : XZ090 D3,6 1S1555 D7 : MT- 16JA D4 _RD91EB2 _TH1 321)27_ rat 0S 13 8 V VAX '0 A D FUSE 6A T 120V --- :USE A . mI 0 STDI0001F ) I 1 22 0V : S25VBIO POWER Ac 120V_ 120V VERSIO N PC BOARD VIEW AVR UNIT (X43-1440-00) Component side view J L --- POWER Ac 220X 220V VERSION L__ _ POWER A'_ 2 0 240V VERSION 2SC181 5 2SB51 2 E 2N588 5 SLP-144B 10 9 PS-430 SPECIFICATIONSIPARTS LIS T SPECIFICATION S Part No . 120/220/240V AC±10%, 50/60H z Input voltage : Output voltage : 13 .8V DC (standard voltage ) 20 A (25% duty cycle) 15A (50% duty cycle ) Output current: Continuous load current: 10 A max . (including external output terminal ) Output voltage fluctuation : Within ±0 .7 V at AC 120V, 220V, 240V±10 % (Load current : 15A ) Within 0 .7 V between 2—15 A load . (No-load output voltage : Less than 16V a t 120V/220/240V . AC ) Ripple voltage . Less than 20 mV (rms) at 13 .8V, outpu t current 15A . Power consumption : Approx . 480 W (at 120/220/240 V AC . 13 .8V DC, 20A ) Dimensions : 173 (6-13/16) W x 95 (3-3/4)H x 245 (9-5/8 ) D mm (inch ) Weight : Approx . 7 kg (15 .4 lbs .) E30-1645-05 PARTS LIST H10-2568-02 H12-1319-04 H20-0276-03 H25-0105-04 SEMICONDUCTO R Item N : New part s Name arks Diode Item 151555 S25VB1 0 U05B Zenerdiode narks F01-0786-03 F01-0787-13 N N F05-4022-05 F05-4022-05 F05-6021-05 F05-6021-05 H01-4451-04 H01-4452-04 H10-2567-02 N N N N N Packing carton (inside) Packing carton (inside) Packing fixture (F ) Packing fixture (R ) Cushio n Protective cove r 2N588 5 .102-0427-04 J13-0033-15 2SB512(P ) J42-0403-05 J42-0434-05 Foot x 2 N N B39-0407-04 B40-2634-04 B41-0626-14 B41-0627-14 B41-0630-04 B42-1733-04 B42-1770-04 B46-0404-00 B50-4014-00 B50-4015-00 Description Ref . No . N N N Case (upper ) Case (lower ) Panel Panel K,M,W, X T Spacer x 2 Name plate Voltage sheet 120V Voltage sheet 220V Voltage sheet 240V Voltage sheet Current indication sheet Warranty card Instruction manual Instruction manual K M,W T,X Power transf . S29-2406-05 S40-1404-05 S59-1407-15 N Voltage selector switch Power switch Thermostat Fan moto r AVR unit Description arks Ref . No . Qty E 47 CK45F1H103Z CK45F1H473Z C C 0 .01 0 .047 C1 0 C90-0814-05 E 4700 E23-0022-04 E23-0046-04 F40-0273-05 E40-0473-05 Terminal Square terminal Mini connector 2P Mini connector 4P 6 2 2 1 J31-0502-04 J42-0428-05 PC board collar PC board bushing 4 4 R12-0427-05 Trim . pot . 50052(B) VR1 1 RS14AB3A181J RS14GB3D4R7J MF 18011 MF 4 .711 1W 2W R9 R2 1 1 R7,8 2 C C 0 .01 500V x 4 0 .047 x 2 C4—7 C9,1 1 E C C 4700 25V 0 .01 470P x 2 C8 Cl C2,3 K,M T N AVR UNIT (X43-1440-00 ) M,T,W,X K K,M,W, X T 25V S2 Si TM 1 CE04W1C470M CK45E2H103P CK45F1H473Z 3P Inle t 2P terminal plat e Lug plate GND lu g Lug termina l AC cord AC cord N Part No . 4 .7 518-0351-05 E20-0282-05 E22-0472-05 E23-0015-04 E23-0425-05 E30-1643-15 E30-1644-15 L01-8166-05 X43-1400-00 E N Cord bushin g Rubber bushing x 3 Push kno b T42-0005-15 CE04W1 E4R7M C90-0865-05 C91-0079-05 C91-0496-05 110 N N N N Assistant foot Fuse holde r 2SC1815(Y) PS-430 GENERA L N N N N K,M,W, X T Protective bag J02-0323-05 ark s A01-0937-02 A01-0938-12 A20-2461-03 A20-2462-03 K M,T,W, X K M,T,W, X Fan cover Fa n K29-0758-04 Part No . Heat sink plate Heat sin k Fuse 4A Fuse 4A x 2 Fuse 6A x 2 Fuse 6A N TR Ref . No . W X F07-0817-04 F09-0405-24 32D2 7 SLP144B Description AC cord AC cord Cable with plug E30-1647-05 E31-0500-05 Thermistor RD9 .1EB2 LED Nam e arks R92-0663-05 N Cement 16V 25V 0 .02511 3W C9 1 C1,2,5 C7,8 3 2 C3,4,6 3 VS-1 SPECIFICATIONIPARTS LIST/PC BOARD VIE W I SPECIFICATION S Dimensions : W 70m m TALK SPEED SELECTIO N H 15m m Speed is factory set at "standard " talk speed . Three different speeds can be selected . D 35m m Weight : 20 g Note : When placing the jumper, solder carefully . Spee d OUTSIDE VIE W Std . speed 30% more than Std . 60% mor e than Std . Jumper place 1 X X 0 2 X X 0 3 X 0 X Symbol 0 , denotes the place in which a jumper wire i s placed . PARTS LIST Part No . B50-4035-00 marks N Description The place which a jumper wire to be placed . Ref . No . Instruction manua l PC BOARD VIEW CC45SL1 H121J C 120P x 2 C2, 3 CE04W1A470M CE04W1C100M CE04W1HR22M E E E 47 10 0 .22 C1,14,1 5 C1 1 C1 2 CK45B1 H221 K C 220P x 2 CQ92M1 H332K ML 0 .0033 x 3 Component side view 10V 16V 50V Ix ~1? ( ED C7,1 0 OS d C6,8,9 ISd O CS15E1EO10M CS15E1VOR1M T T C91-0131-05 E40-0273-05 E40-0373-05 E40-0373-05 E40-0873-05 C A A A A H01-4481-03 H01-4501-03 H25-0029-04 No NA L78-0006-05 N 0 .1 25V 35V 0 .01 (SP) ESd C1 3 Mini connector 2P Mini connector 3P Mini connector x 2 3P Mini connector 8 P M M T Packing carton (inside) Packing carton (inside) Protective bag x 2 M T Ceramic OSC ZSd p C4 C5 Trim . pot . 50k11 R12-4408-05 O PSd c.) aS [V U AS v-.1 )- E _1 X1 S31-1411-05 N Slide switch Si AN6562 MN6401TRA TC40107BP N N N IC IC IC IC2 IC I IC3 + U -O B O ^010 VR 1 I In LIel (o4 Tapping screw x 4 N89-3006-46 p. 1 0cc + ai a — +c F 5 Ix - -0 tx _c 9 -0cr 8 6 i ± Q1 Z1D ~U i t n • ai r a m 0 LL g i Q .1( L VS-1 SCHEMATIC DIAGRA M 0 0 0 0 0 0 0 0 J0 2 CI 47 IOV LANGUAG E SELECT ENGLISH IC 1 MN64O1TR A IC 2 AN6562 IC 3 TC4O1O7B P 0 3 SI a-i 2 JAPANESE B 7 6 1 -0 28 27 26 25 24 23 22 21 20 19 18 17 16 1 5 o n a a lJ I 5 IC 3 I 2 3 4 d a a LLa m N > IC 1 g o D o o w 23 4 N 5 6 o m 7 8 9 0 11 6 .4 V 5 IV 12 13 1 4 • 444 RI I M XI 800KH , --o-o\30V,os Tno 1 V _ ,,,o— ~I TP 1 0—p R14 22 0 R5 100 k -N4 07 2200 c R3 IOOk 144 • _ uo R4 33k 2 4444 5V 1 ^3 45 V 4 5V VS - 1 MB-430/SP-430 SPECIFICATIONSIPARTS LIS T MB-430 OUTSIDE VIEW MB-430 PARTS LIST Part No . N : New part s Description mks A13-0635-03 N Angl e B50-4016-00 N Instruction manua l H01-4454-03 H25-0077-04 H25-0098-04 J30-0521-04 N09-0007-05 N09-0008-04 N14-0009-04 N15-1060-46 N 16-0060-46 N32-3006-46 N99-0309-04 Ref . No . Packing control (inside ) Protective ba g Protective bag 150 x 480 N Spacer x 2 Wing bolt x 5 Hex . screw x 6 Nut x 6 Flat washer x 6 Spring washer x 6 Flat screw x 4 N W01-0401-04 Hex . head screw x 6 Hex . wrench SP-430 SPECIFICATION S Part No . SPEAKER SIZE RATED INPUT IMPEDANCE FREQUENCY RESPONSE DIMENSIONS WEIGHT 3" 1 .0 watt s 8 ohm s 300 Hz to 5 kH z 4-7/8" wide x 3-3/4" high x 9-1/3 " dee p (excluding feet ) 3 .1 lbs . 4%, Terminal plate SP cord G53-0507-04 Packing x 4 H01-4468-04 H01-4469-04 N N H10-2513-02 H10-2514-12 H12-0445-04 H20-1407-03 H25-0077-03 SP-430 PARTS LIST Part No . 114 ,Raark s N New part s Description A01-0942-03 A01-0944-03 A20-2468-03 A20-2469-03 A23-1431-04 N N N N Case (B ) Case (A ) Panel Panel Rear pane l B04-0406-04 B07-0613-14 B39-0407-04 B46-0404-00 N B50-4026-00 B50-4027-00 N N SP gril l SP rin g Spacer x 2 Warranty card Instruction manual Instruction manual Ref . No . K,VI T K K,M T Description E20-0208-04 E30-1629-05 Packing carton K,M Packing carton T Packing fixture (F ) Packing fixture (R ) Cushio n Protective cove r Protective bag Accessor y J02-0323-05 J02-0409-04 J21-1144-14 J21-2573-04 J61-0019-05 Foot x 4 Assistant foot SP mounting hardware x 2 N15-1030-46 N30-3008-46 N35-3006-41 N87-3006-46 N87-3008-46 Washer x 8 Round screw x 4 Bind screw x 12 Cas e Self tapping screw x 6 Self tapping screw x 4 T07-0224-05 Foot mounting hardware x 2 Vinyle ti e N Speake r Ref . No . YK-88S/SN,YK-88C/C N FILTER YK-88S YK-88C Item Ratin g Item Ratin g Nominal center frequency 8830 kH z Center frequency fo 8830 .7 kH z Center frequency deviation Within +150 Hz at 6 d B Center frequency deviation fo+150 Hz at 6 d B Pass bandwidth +1 .2 kHz or more at 6 d B 6 dB bandwidth +250 Hz or mor e +1 .5 kHz or more at 6 d B +2 .2 kHz or less at 60 d B +3 .0 kHz or less at 80 d B 60 dB bandwidth ±900 Hz or les s Attenuation bandwidth Ripple 2 dB or les s Insertion loss 6 dB+2 d B Guaranteed attenuation 80 dB or more withi n fo+2 kHz to +1 MH z Input and output impedance 600 52/15 p Ripple 20 dB or les s Insertion loss 6-dB or les s Guaranteed attenuation 80 dB or more withi n +3 kHz or 1 MH z Input and output impedance 600 12/!15 pF Table 3 CW crystal filter YK-88 C (L71-0211-05) Optio n Table 1 SSB crystal filter YK-88 S (L71-0208-05) Optio n YK-88CN YK-88SN Item Ratin g Item Ratin g Center frequency fo 8830 MH z Center frequency fo Center frequency deviation 8830 kHz +150 Hz at 6 d B Center frequency deviation fo+50 Hz at 6 d B 6 dB bandwidth +900 Hz or mor e 6 dB bandwidth +125 Hz or mor e 60 dB bandwidth + 1800 Hz or les s 60 dB bandwidth +600 Hz or les s Guaranteed attenuation 80 dB or more withi n fo+2 .5 kHz to +1 MH z Ripple 2 dB or les s Insertion loss 8 dB+2 d B Ripple 2 dB or les s Guaranteed attenuation Insertion loss 3 dB+2 d B 80 dB or more withi n fo +2 kHz to +` MH z Input and output impedance 600 Sl y 15 pF Input and output impedance 600 S2%15 p F Table 2 SSB crystal filter YK-88S N (L71-0220-05F) Option 8830 .7 kH z Table 4 CW crystal filter YK-88C N (L71-0221-05) Optio n AT-440 PARTS LIST New Part s Parts without Parts No . are not supplied. Les articles non mentlonnes Cans le Parts No. ne sent pas fournis . Tel le ohne Parts No . warden nicht gellefert . Ref . No . Address New Parts Parts No . Description Desti nation Re mark s AT-44 0 - . B4E--0411-00 B50--[1054--00 WARRANTY CAR D I:NSTRU[ - [11ON MANUA L I-101--469 5-[]4 HO -3-2283-04 H12--1.390-03 (-112--1397.--04 H25--0029-04 TEM CARTON E4A X CARTON BNX ( NUTS I DE ) PACK[ NG FIXTUR E PACKING FIXTURE: PROTECT I AN BA G H2`. - 0705-- 04 PRATE[T I: AN 13AG N87-- :3006--46 BRAZIER HEAD TAF'TTTE SCRE W X`) ~'-- 1 150--0O Al UNIT T ASSY KENWOOD CORPORATIO N Shionogi Shibuya Building . 17-5, 2-chome Shibuya . Shibuya-ku . Tokyo 150. Japa n KENWOOD U .S .A . CORPORATIO N COMMUNICATIONS & TEST EQUIPMENT GROU P P .O BOX 22745, 2201 East Dominguez St . Long Beach, CA 90801-5745 U S A KENWOOD ELECTRONICS DEUTSCHLAND GMB H Rembri cker Str . 15 . 6056 Heusenstamm West German y KENWOOD ELECTRONICS BENELUX N .V. Mechelsesteenweg 418 B-1930 Zavenlem Belgiu m TRIO-KENWOOD FRANCE S .A . 13 . Boulevard Ney 75018 Parr. Franc e KENWOOD LINEAR S .P.A . 20125, Milano-via Arse, 50 Ital y KENWOOD ELECTRONICS AUSTRALIA PTY. LTD . (INCORPORATED IN N .S VV 4E . Woodcock Place . Lane Cove N S W 2066 Australi a KENWOOD & LEE ELECTRONICS, LTD . Wang Kee Building . 51h Floor 24-37_ Connaught Road . Central . Bond Koliiu KENWOOD ELECTRONICS CANADA INC . P O BOX 1075 959 Gana Court Mississauga . Ontario_ Canada L 4T 4C 2 © 1986-2/1986-9/1986-12/1987-2/1987-7/1987-10/1988-5/1988-9/1989-2/1990-5 PRINTED IN JAPAN B51-1919-00 IT) 120 0
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