Keys Fitness Cable Gym Kps Cg Users Manual Owner's
KPS-CG to the manual 2d454901-cced-4289-9df3-af4e6e8e83aa
2015-02-02
: Keys-Fitness Keys-Fitness-Cable-Gym-Kps-Cg-Users-Manual-434895 keys-fitness-cable-gym-kps-cg-users-manual-434895 keys-fitness pdf
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M A N U A L
ABLE
Questions?
Call our toll free Keys Fitness Helpline
1-800-683-1236
GYM
O W N E R ’ S
KPS-CG
C
THANK YOU for making this Power System unit a part of
your exercise program. Keys Fitness and our Power System
Series assures the very best in value, appearance, durability
and biomechanics.
This manual will guide you through the assembly process. If at any time
you are having trouble with the assembly or use of this product, then
please contact us at our Keys Fitness Helpline. We have trained service
technicians on site to take care of you, our valued customer.
REGISTRATION CARD
To avoid unnecessary delays in warranty parts and to insure that a permanent record of your purchase is on file with our company, be sure to send
in the warranty registration card or register on-line at www.keysfitness.com
within 10 days of purchase.
POWER SYSTEM SERIES
MODEL: KPS-CG
QUESTIONS?
CALL
1-800-683-1236
Monday-Friday
8:30-5:30 Central Time
When calling please have the following product information available:
• Product Series
• Model #
• Part Number
• Part Description
BEFORE YOU START
Prior to assembly, remove components from the box and verify that all the listed parts
were supplied.
SAFETY INFORMATION WARNING!
Before using this unit or starting any exercise program, consult your physician. This is
especially important for persons over the age of 35 and/or persons with pre-existing
health problems. Keys Fitness Products LP assumes no responsibility for personal
injury or property damage sustained by or through the use of this product.
It is the owner’s responsibility to ensure that all users of this unit have read the Owner’s
Manual and are familiar with safety information and precautions.
SAFETY PRECATIONS
• This Power System unit should only be used on a level surface and is intended for
indoor use only. Keys Fitness recommends an equipment mat be placed under the
unit to protect the floor or carpet and for easier cleaning.
• Wear comfortable, good-quality walking or running shoes and appropriate clothing.
Do not use this unit with bare feet, sandals, socks or stockings!
• Always examine your unit before using to ensure all parts are in working order.
• Do not leave children unsupervised near or on the unit.
• Service to your Power System unit should only be performed by an authorized service representative, unless authorized and/or instructed by a Keys Fitness technician.
Failure to follow these instructions will void the warranty.
u
ASSEMBLY
STEP 1
Slide weight guide rods into main base and secure with:
2 x (90) Allen Bolt
2 x (101) Spring Washer
2 x (98) Washer
Tighten allen bolts in guide rods before proceding.
Attach left and right side base (6,7) to main base (1) using:
2 x (84) Bolt
4 x (98) Washer
2 x (96) Nylon Locknut
v
ASSEMBLY
NOTE: Hand tighten bolts and nylon nuts until machine is fully assembled.
STEP 2
Slide the following down onto the guide rods:
2 x (64) Weight Bumper
5 x (29) 15 lb plate
9 x (30) 10 lb plate
5 x (31) 5 lb plate
1 x (28) Top Plate
w
ASSEMBLY
NOTE: Hand tighten bolts and nylon nuts until machine is fully assembled.
STEP 3
Attach the upright to the main base using:
2 x (83) Bolt
4 x (98) Washer
2 x (96) Nylon Locknut
Slide top frame onto upright and weight guide rods and secure using:
2 x (81) Bolt
2 x (101)Spring Washer
2 x (98) Washer
2 x (85) Bolt
2 x (98) Washer
2 x (96) Nylon Locknut
x
ASSEMBLY
NOTE: Hand tighten bolts and nylon nuts until machine is fully assembled.
STEP 4
Complete assembly on right and left slide frames (10,11) using:
2 x (13) Swivel Pulley Block
2 x (74) Big Metal Washer
2 x (101) Spring Washer
2 x (90) Allen Bolt
2 x (98) Washer
Position right and left slide frames (10,11) on right and left guide rods (4,5) then
attach to frame using:
2 x (86) Bolt
4 x (98) Washer
2 x (96) Nylon Lock Nut
2 x (82) Bolt
4 x (98) Washer
y
2 x (96) Nylon Lock Nut
ASSEMBLY
NOTE: Hand tighten bolts and nylon nuts until machine is fully assembled.
STEP 5
Connect seat frame (16) to main base and upright (1,2) using:
2 x (85) Bolt
4 x (98) Washer
2 x (96) Nylon Locknut
2 x (84) Bolt
4 x (98) Washer
z
2 x (96) Nylon Locknut
ASSEMBLY
NOTE: Hand tighten bolts and nylon nuts until machine is fully assembled.
STEP 6
Attach leg extension (18) to seat frame (16) using:
1 x (22) LE Pivot
2 x (51) Bushing
2 x (69) Concave Washer
2 x (97) Nylon Locknut
2 x (70) Semi-Ball End Cap
Attach foam frames (34,35) to leg extension (18) using:
1 x (94) Split Pin
{
ASSEMBLY
NOTE: Hand tighten bolts and nylon nuts until machine is fully assembled.
STEP 7
Attach seat pad (53) to seat support (17) using:
2 x (106) Allen Bolt
2 x (98) Washer
Slide into seat frame and adjust to desired level.
Attach back pad (52) to back pad rotative support (9) using:
2 x (79) Bolt
2 x (98) Washer
Connect back pad rotative support (9) to back pad slide support (8) using:
1 x (88) Bolt
2 x (100) Washer
1 x (97) Nylon Locknut
Slide into upright frame and adjust to desired level.
“
ASSEMBLY
NOTE: Hand tighten bolts and nylon nuts until machine is fully assembled.
STEP 8
Attach right and left roller frame (14,15) to upright frame (2) using:
2 x (84) Bolt
4 x (98) Washer
2 x (96) Nylon Lock Nut
Attach foot plate (19) to main base (1) using:
1 x (23) Long L Pin
}
ASSEMBLY
NOTE: Hand tighten bolts and nylon nuts until machine is fully assembled.
STEP 9
Complete roller pad (25) assembly using:
1 x (55) Long Foam Tube 2 x (65) Big Plastic Washer 6 x (25) Roller Pad
6 x (63) Mushroom Plug
1 x (92) Screw
~
ASSEMBLY
NOTE: Hand tighten bolts and nylon nuts until machine is fully assembled.
STEP 10
Complete weight cable (37) assembly as shown using:
7 x (40) Big Pulley
2 x (54) Big Cable Retainer
6 x (79) Bolt
1 x (86) Bolt
14 x (98) Washer
7 x (96) Nylon Locknut
2 x (50) Pulley Spacer
1 x (105) Floating Pulley Block
11
ASSEMBLY
NOTE: Hand tighten bolts and nylon nuts until machine is fully assembled.
STEP 11
Complete middle cable (38) assembly as shown using:
1 x (40) Big Pulley 2 x (73) Wide Pulley 2 x (27) Double Bracket Pulley Block
1 x (79) Bolt
2 x (98) Washer
1 x (96) Nylon Locknut
2 x (71) Bolt
4 x (98) Washer
2 x (96) Nylon Locknut
2 x (78) Bolt
4 x (98) Washer
2 x (96) Nylon Locknut
2 x (39) Gear Hook
2 x (56) Chain
12
ASSEMBLY
NOTE: Hand tighten bolts and nylon nuts until machine is fully assembled.
STEP 12
Complete lat cable (36) assembly on left side of machine as shown using:
3 x (40) Big Puley
2 x (73) Wide Pulley
2 x (41) Small Pulley
1 x (54) Big Cable Retainer
1 x (72) Small Cable Retainer
1 x (78) Bolt
2 x (79) Bolt
1 x (77) Bolt
2 x (80) Bolt
1 x (82) Bolt
1 x (89) Bolt
7 x (96) Nylon Locknut 15 x (98) Washer
1 x (101) Spring Washer
1 x (50) Pulley Spacer
13
ASSEMBLY
NOTE: Hand tighten bolts and nylon nuts until machine is fully assembled.
STEP 13
Complete lat cable (36) assembly on right side of machine as shown using:
3 x (40) Big Puley
2 x (73) Wide Pulley
2 x (41) Small Pulley
1 x (54) Big Cable Retainer
1 x (72) Small Cable Retainer
1 x (78) Bolt
2 x (79) Bolt
1 x (77) Bolt
2 x (80) Bolt
1 x (82) Bolt
1 x (89) Bolt
7 x (96) Nylon Locknut 15 x (98) Washer
1 x (101) Spring Washer
1 x (50) Pulley Spacer
14
ASSEMBLY
STEP 14
Connect necessary attachments as shown for needed exercises.
TIGHTEN ALL BOLTS AND NUTS BEFORE PROCEEDING.
15
ASSEMBLY
STEP 15
Connect shrouds (68) to main frame using:
4 x (91) Allen Bolt
4 x (99) Washer
16
ASSEMBLY
You have now completed the assembly of your new Cable Gym.
Included with your unit is a workout placard which shows all of the
basic exercises that can be performed on the Cable Gym. This
workout placard can be placed securely on either side of the weight
stack shrouds for easy viewing during workouts.
17
PARTS LIST
#
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
Description
main base
upright
top frame
right guide rod
left guide rod
right side base
left side base
back pad slide support
back pad rotative support
right slide frame
left slide frame
weight guide rod
swivel pulley block
right roller frame
left roller frame
seat frame
seat support
leg extension
foot plate
"U" pin
small spring
LE pivot
long L pin
LE bumper
roller pad
short bar
duoble bracket pulley block
top plate
weight 15LBS
weight 10LBS
weight 5LBS
selector pin
weight pin
foam frame w/shaft
foam frame w/o shaft
lat cable
weight cable
middle cable
gear hook
big pulley
small pulley
Pop pin
lat strap
ankle strap
"T" head Pop pin
smaller Pop pin
bearing ID12
bronze bushing ID25.4
bronze bushing ID12.2
pulley spacer
bushing for leg extension
back pad
seat pad
big cable retainer
long foam tube
Qty
1
1
1
1
1
1
1
1
1
1
1
2
2
1
1
1
1
1
1
1
1
1
1
1
6
1
2
1
5
9
5
1
1
1
1
2
1
1
6
14
4
2
2
2
2
1
2
6
4
4
2
1
1
4
1
#
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
18
Description
Qty
chain
3
grip
2
grip
2
plug 50x25
3
plug 44.5x44.5
1
plug 50.8x50.8
6
plug 50.8x76.2
2
mushroom plug
6
weight bumper
2
big plastic washer
2
base pad
6
plug ID25
2
shroud
2
concave washer 12.5
2
semi-ball end cap
2
bolt M10x35
2
smaller cable retainer
2
wide pulley
6
big metal washer
2
plastic glide sleeve 63.5x50.8 4
big plug 1"
2
bolt M10x60
2
bolt M10x55
4
bolt M10x50
13
bolt M10x45
4
bolt M10x25
2
bolt M10x70
4
bolt M10x75
2
bolt M10x80
6
bolt M10x105
4
bolt M10x65
3
bolt M12x115
bolt M10x40
allen bolt M10x25
allen bolt M8x10
screw M8x8
phillip screw M12x35
split pin
nylon locknut M6
nylon locknut M10
nylon locknut M12
washer 10
washer 8
washer 12
spring washer 10
allen wrench S6
allen wrench S4
grease
floating pulley block
allen M10x50
1
2
4
4
1
1
1
1
42
3
96
4
2
8
1
1
1
1
2
EXPLODED VIEW
19
KEYS FITNESS PRODUCTS, L.P.
POWER SYSTEM SERIES
LIFETIME WARRANTY
This Warranty applies in the United States and Canada to products manufactured or distributed by
Keys Fitness Products, LP (“Keys”) under the KEYS brand name. The warranty period to the original purchaser is lifetime of the original purchaser.
Keys warrants that the Product you have purchased for non-commercial, personal, family, or
househould use from Keys or from an authorized Keys reseller is free from defects in materials or
workmanship under normal use during the warranty period. Your sales receipt, showing the date
of purchase of the Product, is your proof of purchase. This warranty only extends to you, the original purchaser. It is not transferable to anyone who subsequently purchases the Product from you.
It excludes expendable parts (wear items). Wear items pertain to components that might need to be replaced due to normal wear and tear. These items vary per product but will include grips, chains, cables, pads, upholstery, pulleys, bearings,
etc. Please contact a Keys customer service representative for specifics on wear items. This Warranty becomes VALID
ONLY if the product is purchased through a Keys Fitness authorized dealer unless otherwise authorized by Keys Fitness
in writing and must be assembled / installed according to the instructions included with the Product.
In a light institutional setting, Keys will extend a one year warranty to the the original purchaser.
During the warranty period Keys will repair or replace (at Keys' option) the product if it becomes defective, malfunctions, or
otherwise fails to conform with this Warranty under normal use. In repairing the Product, Keys may replace defective parts,
or at the option of Keys, serviceable used parts that are equivalent to new parts in performance. All exchanged parts and
Products replaced under this warranty will become the property of Keys. Keys reserves the right to change manufacturers
of any part to cover any existing warranty.
This warranty DOES NOT COVER shipping charges, export taxes, custom duties and taxes, or any other charges associated with transportation of the parts or Product. To obtain warranty service, you must contact a Keys authorized retailer,
service technician or Keys Fitness at our phone number located in this manual. Any parts determined to be defective must
be returned to Keys to obtain warranty service. You must prepay any shipping charges, export taxes, custom duties and
taxes, or any other charges associated with transportation of the parts or Product. In addition, you are responsible for
insuring any parts or Product shipped or returned. You assume the risk of loss during shipment. You must present Keys
with proof-of-purchase documents (including the date of purchase). Any evidence of alteration, erasing or forgery of proofof-purchase documents will be cause to void this Warranty.
This Warranty does not extend to any product not purchased from Keys or from an authorized Keys reseller. This Limited
Warranty does not extend to any Product that has been damaged or rendered defective; (a) as a result of accident, misuse, or abuse; (b) by the use of parts not manufactured or sold by Keys; (c) by modification of the Product or normal wear
and tear; (d) operation on incorrect power supplies; or (e) as a result of service by anyone other than Keys, or an authorized Keys warranty service provider. Product on which the serial number has been defaced or removed is not eligible for
warranty service. Should any Product submitted for warranty service be found ineligible, an estimate of repair cost will be
furnished and the repair will be made if requested by you upon Keys' receipt of payment or acceptable arrangements for
payment.
EXCEPT AS EXPRESSLY SET FORTH IN THIS WARRANTY, KEYS MAKES NO OTHER WARRANTIES, EXPRESSED
OR IMPLIED, INCLUDING ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR
PURPOSE. KEYS EXPRESSLY DISCLAIMS ALL WARRANTIES NOT STATED IN THIS LIMITED WARRANTY. ANY
IMPLIED WARRANTIES THAT MAY BE IMPOSED BY LAW ARE LIMITED TO THE TERMS OF THIS LIMITED WARRANTY. NEITHER KEYS NOR ANY OF ITS AFFILIATES SHALL BE RESPONSIBLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS OR
THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATIONS
OR EXCLUSION MAY NOT APPLY TO YOU. This Limited Warranty gives you specific legal rights and you may also have
other rights that may vary from state to state. This is the only express warranty applicable to Keys-branded products.
Keys neither assumes nor authorizes anyone to assume for it any other express warranty.
PLEASE SEND IN THE INCLUDED WARRANTY CARD OR REGISTER ON-LINE AT www.keysfitness.com WITHIN
TEN (10) DAYS OF PURCHASE TO REGISTER YOUR UNIT WITH KEYS FITNESS PRODUCTS, LP. MAIL WARRANTY CARD TO: KEYS FITNESS PRODUCTS, PO BOX 551239, DALLAS, TX 75355
Keys Fitness Products, L.P.
4009 Distribution Drive, Suite 250
Garland, Texas 75041
Customer Service: 1-800-683-1236
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