Keys Fitness Cable Gym Kps Cg Users Manual Owner's

KPS-CG to the manual 2d454901-cced-4289-9df3-af4e6e8e83aa

2015-02-02

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OWNER’S MANU AL

KPS-CG

ABLE

Questions?

Call our toll free Keys Fitness Helpline

1-800-683-1236

THANK YOU for making this Power System unit a part of

your exercise program. Keys Fitness and our Power System

Series assures the very best in value, appearance, durability

and biomechanics.

This manual will guide you through the assembly process. If at any time

you are having trouble with the assembly or use of this product, then

please contact us at our Keys Fitness Helpline. We have trained service

technicians on site to take care of you, our valued customer.

POWER SYSTEM SERIES

MODEL: KPS-CG

QUESTIONS?

CALL

1-800-683-1236

Monday-Friday

8:30-5:30 Central Time

When calling please have the following product information available:

• Product Series

• Model #

• Part Number

• Part Description

REGISTRATION CARD

To avoid unnecessary delays in warranty parts and to insure that a perma-

nent record of your purchase is on file with our company, be sure to send

in the warranty registration card or register on-line at www.keysfitness.com

within 10 days of purchase.

BEFORE YOU START

Prior to assembly, remove components from the box and verify that all the listed parts

were supplied.

Before using this unit or starting any exercise program, consult your physician. This is

especially important for persons over the age of 35 and/or persons with pre-existing

health problems. Keys Fitness Products LP assumes no responsibility for personal

injury or property damage sustained by or through the use of this product.

It is the owner’s responsibility to ensure that all users of this unit have read the Owner’s

Manual and are familiar with safety information and precautions.

SAFETY INFORMATION WARNING!

SAFETY PRECATIONS

• This Power System unit should only be used on a level surface and is intended for

indoor use only. Keys Fitness recommends an equipment mat be placed under the

unit to protect the floor or carpet and for easier cleaning.

• Wear comfortable, good-quality walking or running shoes and appropriate clothing.

Do not use this unit with bare feet, sandals, socks or stockings!

• Always examine your unit before using to ensure all parts are in working order.

• Do not leave children unsupervised near or on the unit.

• Service to your Power System unit should only be performed by an authorized serv-

ice representative, unless authorized and/or instructed by a Keys Fitness technician.

Failure to follow these instructions will void the warranty.

ASSEMBLY

Slide weight guide rods into main base and secure with:

2 x (90) Allen Bolt 2 x (101) Spring Washer 2 x (98) Washer

Tighten allen bolts in guide rods before proceding.

Attach left and right side base (6,7) to main base (1) using:

2 x (84) Bolt 4 x (98) Washer 2 x (96) Nylon Locknut

STEP 1

ASSEMBLY

NOTE: Hand tighten bolts and nylon nuts until machine is fully assembled.

Slide the following down onto the guide rods:

2 x (64) Weight Bumper 5 x (29) 15 lb plate

9 x (30) 10 lb plate 5 x (31) 5 lb plate

1 x (28) Top Plate

STEP 2

ASSEMBLY

NOTE: Hand tighten bolts and nylon nuts until machine is fully assembled.

STEP 3

Attach the upright to the main base using:

2 x (83) Bolt 4 x (98) Washer 2 x (96) Nylon Locknut

Slide top frame onto upright and weight guide rods and secure using:

2 x (81) Bolt 2 x (101)Spring Washer 2 x (98) Washer

2 x (85) Bolt 2 x (98) Washer 2 x (96) Nylon Locknut

ASSEMBLY

NOTE: Hand tighten bolts and nylon nuts until machine is fully assembled.

STEP 4

Complete assembly on right and left slide frames (10,11) using:

2 x (13) Swivel Pulley Block 2 x (74) Big Metal Washer

2 x (98) Washer

2 x (101) Spring Washer 2 x (90) Allen Bolt

Position right and left slide frames (10,11) on right and left guide rods (4,5) then

attach to frame using:

2 x (86) Bolt 4 x (98) Washer 2 x (96) Nylon Lock Nut

2 x (82) Bolt 4 x (98) Washer 2 x (96) Nylon Lock Nut

ASSEMBLY

NOTE: Hand tighten bolts and nylon nuts until machine is fully assembled.

Connect seat frame (16) to main base and upright (1,2) using:

2 x (85) Bolt 4 x (98) Washer 2 x (96) Nylon Locknut

2 x (84) Bolt 4 x (98) Washer 2 x (96) Nylon Locknut

STEP 5

{

STEP 6

Attach leg extension (18) to seat frame (16) using:

1 x (22) LE Pivot 2 x (51) Bushing 2 x (69) Concave Washer

2 x (97) Nylon Locknut 2 x (70) Semi-Ball End Cap

Attach foam frames (34,35) to leg extension (18) using:

1 x (94) Split Pin

ASSEMBLY

NOTE: Hand tighten bolts and nylon nuts until machine is fully assembled.

“

ASSEMBLY

STEP 7

Attach seat pad (53) to seat support (17) using:

2 x (106) Allen Bolt 2 x (98) Washer

Slide into seat frame and adjust to desired level.

Attach back pad (52) to back pad rotative support (9) using:

2 x (79) Bolt 2 x (98) Washer

Connect back pad rotative support (9) to back pad slide support (8) using:

1 x (88) Bolt 2 x (100) Washer

1 x (97) Nylon Locknut

Slide into upright frame and adjust to desired level.

NOTE: Hand tighten bolts and nylon nuts until machine is fully assembled.

}

ASSEMBLY

STEP 8

Attach right and left roller frame (14,15) to upright frame (2) using:

2 x (84) Bolt 4 x (98) Washer 2 x (96) Nylon Lock Nut

Attach foot plate (19) to main base (1) using:

1 x (23) Long L Pin

NOTE: Hand tighten bolts and nylon nuts until machine is fully assembled.

ASSEMBLY

Complete roller pad (25) assembly using:

1 x (55) Long Foam Tube 2 x (65) Big Plastic Washer 6 x (25) Roller Pad

6 x (63) Mushroom Plug 1 x (92) Screw

STEP 9

NOTE: Hand tighten bolts and nylon nuts until machine is fully assembled.

ASSEMBLY

Complete weight cable (37) assembly as shown using:

7 x (40) Big Pulley 2 x (54) Big Cable Retainer 6 x (79) Bolt

1 x (86) Bolt 14 x (98) Washer

7 x (96) Nylon Locknut

2 x (50) Pulley Spacer 1 x (105) Floating Pulley Block

STEP 10

NOTE: Hand tighten bolts and nylon nuts until machine is fully assembled.

ASSEMBLY

Complete middle cable (38) assembly as shown using:

1 x (40) Big Pulley 2 x (73) Wide Pulley 2 x (27) Double Bracket Pulley Block

1 x (79) Bolt 2 x (98) Washer 1 x (96) Nylon Locknut

2 x (71) Bolt 4 x (98) Washer 2 x (96) Nylon Locknut

2 x (78) Bolt 4 x (98) Washer 2 x (96) Nylon Locknut

2 x (39) Gear Hook 2 x (56) Chain

STEP 11

NOTE: Hand tighten bolts and nylon nuts until machine is fully assembled.

ASSEMBLY

Complete lat cable (36) assembly on left side of machine as shown using:

3 x (40) Big Puley 2 x (73) Wide Pulley 2 x (41) Small Pulley

1 x (54) Big Cable Retainer 1 x (72) Small Cable Retainer

1 x (78) Bolt 2 x (79) Bolt 1 x (77) Bolt 2 x (80) Bolt

1 x (82) Bolt 1 x (89) Bolt 7 x (96) Nylon Locknut 15 x (98) Washer

1 x (101) Spring Washer 1 x (50) Pulley Spacer

STEP 12

NOTE: Hand tighten bolts and nylon nuts until machine is fully assembled.

Complete lat cable (36) assembly on right side of machine as shown using:

3 x (40) Big Puley 2 x (73) Wide Pulley 2 x (41) Small Pulley

1 x (54) Big Cable Retainer 1 x (72) Small Cable Retainer

1 x (78) Bolt 2 x (79) Bolt 1 x (77) Bolt 2 x (80) Bolt

1 x (82) Bolt 1 x (89) Bolt 7 x (96) Nylon Locknut 15 x (98) Washer

1 x (101) Spring Washer 1 x (50) Pulley Spacer

STEP 13

ASSEMBLY

NOTE: Hand tighten bolts and nylon nuts until machine is fully assembled.

ASSEMBLY

Connect necessary attachments as shown for needed exercises.

STEP 14

TIGHTEN ALL BOLTS AND NUTS BEFORE PROCEEDING.

ASSEMBLY

Connect shrouds (68) to main frame using:

4 x (91) Allen Bolt 4 x (99) Washer

STEP 15

ASSEMBLY

You have now completed the assembly of your new Cable Gym.

Included with your unit is a workout placard which shows all of the

basic exercises that can be performed on the Cable Gym. This

workout placard can be placed securely on either side of the weight

stack shrouds for easy viewing during workouts.

PARTS LIST

#Description Qty

1main base 1

2upright 1

3top frame 1

4right guide rod 1

5left guide rod 1

6right side base 1

7left side base 1

8back pad slide support 1

9back pad rotative support 1

10 right slide frame 1

11 left slide frame 1

12 weight guide rod 2

13 swivel pulley block 2

14 right roller frame 1

15 left roller frame 1

16 seat frame 1

17 seat support 1

18 leg extension 1

19 foot plate 1

20 "U" pin 1

21 small spring 1

22 LE pivot 1

23 long L pin 1

24 LE bumper 1

25 roller pad 6

26 short bar 1

27 duoble bracket pulley block 2

28 top plate 1

29 weight 15LBS 5

30 weight 10LBS 9

31 weight 5LBS 5

32 selector pin 1

33 weight pin 1

34 foam frame w/shaft 1

35 foam frame w/o shaft 1

36 lat cable 2

37 weight cable 1

38 middle cable 1

39 gear hook 6

40 big pulley 14

41 small pulley 4

42 Pop pin 2

43 lat strap 2

44 ankle strap 2

45 "T" head Pop pin 2

46 smaller Pop pin 1

47 bearing ID12 2

48 bronze bushing ID25.4 6

49 bronze bushing ID12.2 4

50 pulley spacer 4

51 bushing for leg extension 2

52 back pad 1

53 seat pad 1

54 big cable retainer 4

55 long foam tube 1

#Description Qty

56 chain 3

57 grip 2

58 grip 2

59 plug 50x25 3

60 plug 44.5x44.5 1

61 plug 50.8x50.8 6

62 plug 50.8x76.2 2

63 mushroom plug 6

64 weight bumper 2

65 big plastic washer 2

66 base pad 6

67 plug ID25 2

68 shroud 2

69 concave washer 12.5 2

70 semi-ball end cap 2

71 bolt M10x35 2

72 smaller cable retainer 2

73 wide pulley 6

74 big metal washer 2

75 plastic glide sleeve 63.5x50.8 4

76 big plug 1" 2

77 bolt M10x60 2

78 bolt M10x55 4

79 bolt M10x50 13

80 bolt M10x45 4

81 bolt M10x25 2

82 bolt M10x70 4

83 bolt M10x75 2

84 bolt M10x80 6

85 bolt M10x105 4

86 bolt M10x65 3

88 bolt M12x115 1

89 bolt M10x40 2

90 allen bolt M10x25 4

91 allen bolt M8x10 4

92 screw M8x8 1

93 phillip screw M12x35 1

94 split pin 1

95 nylon locknut M6 1

96 nylon locknut M10 42

97 nylon locknut M12 3

98 washer 10 96

99 washer 8 4

100 washer 12 2

101 spring washer 10 8

102 allen wrench S6 1

103 allen wrench S4 1

104 grease 1

105 floating pulley block 1

106 allen M10x50 2

EXPLODED VIEW

KEYS FITNESS PRODUCTS, L.P.

POWER SYSTEM SERIES

LIFETIME WARRANTY

This Warranty applies in the United States and Canada to products manufactured or distributed by

Keys Fitness Products, LP (“Keys”) under the KEYS brand name. The warranty period to the origi

nal purchaser is lifetime of the original purchaser.

Keys warrants that the Product you have purchased for non-commercial, personal, family, or

househould use from Keys or from an authorized Keys reseller is free from defects in materials or

workmanship under normal use during the warranty period. Your sales receipt, showing the date

of purchase of the Product, is your proof of purchase. This warranty only extends to you, the origi

nal purchaser. It is not transferable to anyone who subsequently purchases the Product from you.

It excludes expendable parts (wear items). Wear items pertain to components that might need to be replaced due to nor-

mal wear and tear. These items vary per product but will include grips, chains, cables, pads, upholstery, pulleys, bearings,

etc. Please contact a Keys customer service representative for specifics on wear items. This Warranty becomes VALID

ONLY if the product is purchased through a Keys Fitness authorized dealer unless otherwise authorized by Keys Fitness

in writing and must be assembled / installed according to the instructions included with the Product.

In a light institutional setting, Keys will extend a one year warranty to the the original purchaser.

During the warranty period Keys will repair or replace (at Keys' option) the product if it becomes defective, malfunctions, or

otherwise fails to conform with this Warranty under normal use. In repairing the Product, Keys may replace defective parts,

or at the option of Keys, serviceable used parts that are equivalent to new parts in performance. All exchanged parts and

Products replaced under this warranty will become the property of Keys. Keys reserves the right to change manufacturers

of any part to cover any existing warranty.

This warranty DOES NOT COVER shipping charges, export taxes, custom duties and taxes, or any other charges associ-

ated with transportation of the parts or Product. To obtain warranty service, you must contact a Keys authorized retailer,

service technician or Keys Fitness at our phone number located in this manual. Any parts determined to be defective must

be returned to Keys to obtain warranty service. You must prepay any shipping charges, export taxes, custom duties and

taxes, or any other charges associated with transportation of the parts or Product. In addition, you are responsible for

insuring any parts or Product shipped or returned. You assume the risk of loss during shipment. You must present Keys

with proof-of-purchase documents (including the date of purchase). Any evidence of alteration, erasing or forgery of proof-

of-purchase documents will be cause to void this Warranty.

This Warranty does not extend to any product not purchased from Keys or from an authorized Keys reseller. This Limited

Warranty does not extend to any Product that has been damaged or rendered defective; (a) as a result of accident, mis-

use, or abuse; (b) by the use of parts not manufactured or sold by Keys; (c) by modification of the Product or normal wear

and tear; (d) operation on incorrect power supplies; or (e) as a result of service by anyone other than Keys, or an author-

ized Keys warranty service provider. Product on which the serial number has been defaced or removed is not eligible for

warranty service. Should any Product submitted for warranty service be found ineligible, an estimate of repair cost will be

furnished and the repair will be made if requested by you upon Keys' receipt of payment or acceptable arrangements for

payment.

EXCEPT AS EXPRESSLY SET FORTH IN THIS WARRANTY, KEYS MAKES NO OTHER WARRANTIES, EXPRESSED

OR IMPLIED, INCLUDING ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR

PURPOSE. KEYS EXPRESSLY DISCLAIMS ALL WARRANTIES NOT STATED IN THIS LIMITED WARRANTY. ANY

IMPLIED WARRANTIES THAT MAY BE IMPOSED BY LAW ARE LIMITED TO THE TERMS OF THIS LIMITED WARRAN

TY. NEITHER KEYS NOR ANY OF ITS AFFILIATES SHALL BE RESPONSIBLE FOR INCIDENTAL OR CONSEQUEN-

TIAL DAMAGES. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS OR

THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATIONS

OR EXCLUSION MAY NOT APPLY TO YOU. This Limited Warranty gives you specific legal rights and you may also have

other rights that may vary from state to state. This is the only express warranty applicable to Keys-branded products.

Keys neither assumes nor authorizes anyone to assume for it any other express warranty.

PLEASE SEND IN THE INCLUDED WARRANTY CARD OR REGISTER ON-LINE AT

www.keysfitness.com

WITHIN

TEN (10) DAYS OF PURCHASE TO REGISTER YOUR UNIT WITH KEYS FITNESS PRODUCTS, LP. MAIL WARRAN-

TY CARD TO: KEYS FITNESS PRODUCTS, PO BOX 551239, DALLAS, TX 75355

Keys Fitness Products, L.P.

4009 Distribution Drive, Suite 250

Garland, Texas 75041

Customer Service: 1-800-683-1236

Keys Fitness Cable Gym Kps Cg Users Manual Owner's

KPS-CG to the manual 2d454901-cced-4289-9df3-af4e6e8e83aa

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