Kitchenaid 740 0780 User Manual GRILL Manuals And Guides 1308328L

User Manual: Kitchenaid 740-0780 740-0780 KITCHENAID GRILL - Manuals and Guides View the owners manual for your KITCHENAID GRILL #7400780. Home:Lawn & Garden Parts:Kitchenaid Parts:Kitchenaid GRILL Manual

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FREESTANDING OUTDOOR GRILL

For questions about features, operation/performance, parts, accessories or service, call: 1=877=373=2301

or visit our website at www.Kitchenaidgrills.com

P

ASADOR ALrFONOMO PARA EXTERIOR

Para consultas respecto a caracteristicas, funcionamiento, rendimiento, piezas, accesorios o servicio t_cnico, Ilame al: 1-877-373-2301

o visite nuestro sitio de internet en www.Kitchenaidgrills.com

P

COMI_OIR POUR GRIL D'EXTERIEUR

ALrrOPORTANT

' :ii_ i!

Pour des questions & propos des caract_ristiques, du fonctionnement/rendement, des pi_ces, des accessoires ou du service,

composer le : 1-877-373-2301

ou visitez notre site web www.Kitchenaidgrills.com

Table of Contents/[ndice/Table des matieres .................................................................. 2

740/750-0780

19000394A0

TABLE OF CONTENTS

OUTDOOR GRILL SAFETY ................................................................. 3

INSTALLATION REQUIREMENTS .................................................... 5

Tools and Parts ........................................................................................ 5

Location Requkements ............................................................................ 5

Product Dimensions ................................................................................. 6

Built-In Outdoor Grill Enclosure ............................................................ 6

Cabinet Cutout Dimensions .................................................................... 7

Gas Supply Requirements ....................................................................... 8

Gas Connection Requirements ................................................................ 9

REPLACEMENT PARTS ..................................................................... 10

INSTALLATION INSTRUCTIONS .................................................... 12

Unpack Grill .......................................................................................... l2

Install Grill ............................................................................................. 12

Make Gas Connection ........................................................................... 14

Check and Adjust the Burners .............................................................. l 8

OUTDOOR GRILL USE ....................................................................... 19

Using Your Outdoor Grill ..................................................................... l 9

Using Your Rotisserie Burner ............................................................... 2l

Rotisserie Cooking Tips ........................................................................ 2l

TIPS FOR OUTDOOR GRILLING .................................................... 22

Cooking Methods .................................................................................. 22

Grilling Chart ........................................................................................ 23

OUTDOOR GRILL CARE ................................................................... 25

Replacing the Igniter Battery ................................................................ 25

General Cleaning ................................................................................... 25

TROUBLESHOOTING ......................................................................... 27

ASSISTANCE .......................................................................................... 27

Accessories ............................................................................................ 27

GAS CONVERSIONS ............................................................................ 15 WARRANTY ............................................................................................ 28

g

INDICE

SEGURIDAD DEL ASADOR PARA EXTERIORES ....................... 30

REQUISITOS DE INSTALACI6N ...................................................... 32

Herramientas y piezas ............................................................................ 32

Requisitos de ubicacidn ......................................................................... 32

Medidas dd producto ............................................................................ 33

Recinto del asador empotmdo para exteriores ...................................... 33

Dimensiones del corte del annario ........................................................ 34

Requisitos del smninistro de gas ........................................................... 35

Requisitos para la conexidn de gas ....................................................... 36

PIEZAS DE REPUESTO ....................................................................... 38

INSTRUCCIONES DE INSTALACI6N ............................................. 40

Desempaque el asador ........................................................................... 40

lnstalacidn del asador ............................................................................ 4 l

Conexidn del smninistro de gas ............................................................ 4l

CONVERSIONES DE GAS ................................................................... 42

Revise y regule los quemadores ............................................................ 45

USO DEL ASADOR PARA EXTERIORES ....................................... 47

Cdmo usar el asador para exteriores ..................................................... 47

Uso del quemador del rostizador .......................................................... 49

Conscjos para la coccidn con el rostizador ........................................... 49

CONSEJOS PARA ASAR AL AIRE LIBRE ...................................... 50

Mdtodos de coccidn ............................................................................... 51

Cuadro para asar .................................................................................... 5l

C UIDADO DEL ASADOR PARA EXTERIORES ............................ 54

Cdmo reemplazar la baterla del encendedor ........................................ 54

Limpieza general ................................................................................... 54

SOLUCIdN DE PROBLEMAS ............................................................ 56

ASISTENCIA .......................................................................................... 56

Accesorios ............................................................................................. 56

GARANTiA ............................................................................................. 57

TABLE DES MATIERES

SEC URI I'E DUGRIL D'EXTERIE UR ............................................... 59

EXIGENCES D'INSTALLATION ....................................................... 61

Outils et pi@es ....................................................................................... 6l

Exigences d'emplacement ..................................................................... 6l

Dimensions du produit.......................................................................... 62

Enceinte du gril d'extdrieur encastrd ..................................................... 62

Dimensions de l'ouverture/_ ddcouper dans le placard ......................... 63

Spdcifications de l'alimentation en gaz ................................................. 64

Exigences concemant le raccordement au gaz ..................................... 65

PI_CES DE RECItANGE ...................................................................... 67

INSTRUCTIONS D'INSTALLATION ................................................ 69

Ddballage du gril ................................................................................... 69

Installation du gril .................................................................................. 70

Raccordement au gaz ............................................................................. 70

CONVERSIONS POUR CHANGEMENT DE GAZ ......................... 72

Contr61e et rdglage des brfileurs ............................................................ 75

UTILISATION DU GRIL D'EXT6RIEUR ........................................ 76

Utilisation du gril d'extdrieur ................................................................ 76

Utilisation du brfileur de toumebroche ................................................. 78

Conseils de cuisson _ l'aide du toumebroche ....................................... 78

CONSEILS POUR L'UTILISATION DU GRIL D'EXT6RIEUR. 79

Mdthodes de cuisson ............................................................................. 80

Tableau de cuisson au gril ..................................................................... 80

ENTRETIEN DU GRIL D'EXT6RIEUR ........................................... 83

Remplacement de la pile de Fallumeur ................................................ 83

Nettoyage gdndral .................................................................................. 83

DtSPANNAGE ......................................................................................... 84

ASSISTANCE .......................................................................................... 85

Accessoires ............................................................................................ 85

GARANTIE ............................................................................................. 86

OUTDOOR GRILL SAFETY

Your safety and the safety of others are very important.

We have provided many important safety messages in this manual and on your appliance. Always read and obey all safety

messages.

This is the safety alert symbol.

This symbol alerts you to potential hazards that can kill or hurt you and others.

All safety messages will follow the safety alert symbol and either the word "DANGER" or "WARNING."

These words mean:

You can be killed or seriously injured if you don't immediately

follow instructions.

You can be killed or seriously injured if you don't follow

instructions.

All safety messages will tell you what the potential hazard is, tell you how to reduce the chance of injury, and tell you what can

happen if the instructions are not followed.

_tL DANGER

If you smell gas:

1. Shut off gas to the appliance.

2. Extinguish any open flame.

3. Open lid.

4. If odor continues, keep away from the

appliance and immediately call your

gas supplier or your fire department.

WARNING

1. Do not store or use gasoline or other

flammable liquids or vapors in the

vicinity of this or any other appliance.

2. An LP cylinder not connected for use

shall not be stored in the vicinity of

this or any other appliance.

ed Ca_f_ni_ Progo_fion 65 Wami_s:

I WARNING:This _c:t contains one or more _emka_s known to t_ State of C_ifomia to _use cancer°

WARNING:This _c_ coatams me or more chemka_:s k_w_ to t_ State of C_ifomia to cause bi_h def_ts or o_er

_ _#fod_4_ive h_mo

In the State of Massachusetts, the following installation instructions apply:

[] Installations and repairs must be performed by a qualified or licensed contractor, plumber, or gasfitter qualified or licensed by

the State of Massachusetts.

[] If using a ball valve, it shall be a T-handle type.

[] A flexible gas connector, when used, must not exceed 3 feet.

)

|MI ORTANT: This grill is manufactured for outdoor use only. For grills that are to be used at elevations above 2000 ft (609.6 m) orifice conversion

is required. See "Gas Supply P.equirements" section. It is the responsibility of the installer to comply with the minimum installation clearances

specified on the model/serial rating plate. The model/serial rating plate for built-in models can be found on the right-hand side of the grill.

iMPORTANT SAFETY iNSTRUCTiONS

WARNING: To reduce the risk of fire, electrical shock,

injury to persons, or damage when using the outdoor cooking

gas appliance, follow basic precautions, including the

following:

[] Do not install portable or built-in outdoor cooking gas

appliances in or on a recreational vehicle, portable trailer,

boat or in any other moving installation.

[] Always maintain minimum clearances from combustible

construction, see "Location Requirements" section.

[] The outdoor cooking gas appliance shall not be located

under overhead unprotected combustible construction.

[] This outdoor cooking gas appliance shall be used only

outdoors and shall not be used in a building, garage, or any

other enclosed area.

[] Keep any electrical supply cord and fuel supply hose away

from any heated surfaces.

[] Keep outdoor cooking gas appliance area clear and free

from combustible materials, gasoline and other flammable

vapors and liquids.

[] Do not obstruct the flow of combustion and ventilation air.

Keep the ventilation openings of the cylinder enclosure free

and clear from debris.

[] Open the cabinet door and inspect the gas cylinder supply

hose before each use of the outdoor cooking gas

appliance. If the hose shows excessive abrasion or wear,

or is cut, it MUST be replaced before using the outdoor

cooking gas appliance. Contact your dealer and use only

replacement hoses specified for use with the outdoor

cooking gas appliance.

Visually check the burner flames.

They should be blue. Slight

yellow tipping is normal for LP

gas. The flames should be

approximately 1" (2.5 cm) high.

Check and clean burner/venturi tube for insects and insect

nest. A clogged tube can lead to fire under the outdoor

cooking gas appliance.

SAVE THESE

[] The LP gas supply cylinder to be used must be:

- constructed and marked in accordance with the

Specification for LP Gas Cylinders of the U.S. Department

of Transportation (DOT) or the National Standard of

Canada, CAN/CSA-B339, Cylinders, Spheres, and Tubes

for Transportation of Dangerous Goods; and Commission.

- provided with a listed overfilling prevention device.

- provided with a cylinder connection device compatible

with the connection for outdoor cooking gas appliances.

[] Always check connections for leaks each time you connect

and disconnect the LP gas supply cylinder. See

"Installation Instructions" section.

[] When the outdoor cooking gas appliance is not in use, the

gas must be turned off at the supply cylinder.

[] Storage of an outdoor cooking gas appliance indoors is

permissible only if the cylinder is disconnected and

removed from the outdoor cooking gas appliance.

[] Cylinders must be stored outdoors and out of the reach of

children and must not be stored in a building, garage, or

any other enclosed area.

[] The pressure regulator and hose assembly supplied with

the outdoor cooking gas appliance must be used. A

replacement pressure regulator and hose assembly

specific to your model is available from your outdoor

cooking gas appliance dealer.

[] Gas cylinder must include a collar to protect the cylinder

valve.

[] For appliances designed to use a CGA791 Connection:

Place a dust cap on cylinder valve outlet whenever the

cylinder is not in use. Only install the type of dust cap on

the cylinder valve outlet that is provided with the cylinder

valve. Other types of caps or plugs may result in leakage

of propane.

If the following information is not followed exactly, a fire

causing death or serious injury may occur.

[] Do not store a spare LP gas cylinder under or near this

outdoor cooking gas appliance.

[] Never fill the cylinder beyond 80 percent full.

INSTRUCTIONS

4

INSTALLATIONREQUIREMENTS

Gather the required tools and parts before starting installation.

Read and follow the instructions provided with any tools listed

here.

Tools Needed

• 'I@e measure

• Small, flat-blade screw driver

• #2 and #3 Phillips screw driver

•Level

• Wrench orpliers

• Pipe wrench

• Scissors orcutting pliers

(to remove tiedowns)

• Noncorrosive leak-

detection solution

Parts Supplied

• Gas pressure regulator/hose assembly set for I l" WCP LP

gas.

• 1 -"AA" size alkaline battery

• 20 lb LP gas fuel tanktray

• 12 screws (for installing 20 lb LP gas fuel tank tray, 90° clamp/

Natural gas regulator clamp)

• Hardware packet

• 2 piece 90° clamp (for mounting 90° connector)

• Hex wrench (for loosening control knobs)

• Warming rack

Parts Needed

• 20 lb LP gas fuel tank

Parts Supplied for Conversion to Natural Gas

• Natural gas conversion kit (which includes):

• Natural gas regulator (marked "Natural Gas Regulator")

• 10 ft (3.0 m) PVC flexible gas supply hose with quick

connector

• 6mmnutdriver

• Natural gas regulator clamp

• 2.05 mm Natural gas orifice for rotisserie/infrared burner

Parts Needed for Conversion to Natural Gas

• Gas line shutoffvalve

• Y2"male pipe thread nipple for connection to pressure

regulator.

•LP gas-resistant pipe-joint compound

• CSA design-certified outdoor flexible stainless steel appliance

connector (4-5 ft [1.2-1.5 m]) or rigid gas supply line as

needed.

,OCI {/} £©C/),/70/1107(_

Explosion Hazard

Do not store fuel tank in a garage or indoors.

Do not store grill with fuel tank in a garage or indoors.

Failure to follow these instructions can result in death,

explosion, or fire.

Fire Hazard

Do not use grill near combustible materials.

Do not store combustible materials near grill

Doing so can result in death or fire,

Select a location tha t pro vides minimum exposure to wind and

traffic paths. The location should be away from strong draft areas.

Do not obstruct flow of combustion and ventilation air.

Clearance to combustible construction for outdoor grills:

A minimum of 24" (58.0 cm) must be maintained between the

front of the grill hood, sides and back of the grill and any

combustible construction.

A 24" (58.0 cm) minimum clearance must also be maintained

below the cooking surface and any combustible construction.

Rotisserie (accesso ry) _

If you equip your gril I with a rotisserie, a 6" (15.2 cm) minimum

clearance is needed for the rotisserie motor.

A grounded, 3-prong outlet located to the left of the grill is

required.

*See "Assistance or Service" section to order.

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Fire Hazard

Do not install grill on or near combustible materials,

Doing so can result in death or fire,

The enclosure for the built-in outdoor grill is to be a mininqunq of l l"

(28.0 cm) high x 23" (58.4 cm) deep x 30" (76.2 cm) wide

This built-in outdoor grill is only for installation in a built-in enclosure

constructed only of noncombustible materials. Non-combustible

materials could be brick, firewall or steel. Do not use wood or other

combustible materials for built-in enclosure.

The illustration bel ow includes cutout dimensions and minimum spacing requirements. The illustration is for reference. The design of

your cabinet layout can be personalized, but the dimensions for the cutouts and minimum spacing must be followed.

Center or support surfaces must be level.

The installation of this grill must conform with local codes or, in the absence of local codes, with either the National Fuel G as Code, ANSI

Z223. I/NPI:A 54, Natural Gas and Propane Installation Code, CSA B 149.1, or Propane Storage and Handling Code, B 149.2.

Copies of the standards listed may be obtained from:

CSA International

8501 East Pleasant Valley Rd.

Cleveland, Ohio 44131-5575

NOTE: The grill drops into the opening and is supported by its side flanges. Do not use a bottom support

8" (44cm)

22. 9" (58. 2cm)

4.6" (11. 7cm)

10" (25.4cm

2O

9" (17.5cm)

6cm)

86. 5" (92. 7cm)

5" (52cm) 1

(3.8cm) ...-

(2.5cm)

Built-in Outdoor Grill Enclosure Ventilation Requirements

Any enclosu re is to be ventilated by openings at both the top and

lower levels of the enclosure. The following information is the

minimum for proper ventilation of your island construction.

• There should be a minimum of 1 7/8" (4.4 cm) of clearance

from the bottom of the main burner bowl assembly island

for proper ventilation

NOTE: There should be no solid surface underneath the

firebox portion of the grill.

• A minimum of 3" (7.6 cm) is required between the back of the

grill and any noncombustible materials. A minimum of

24" (61.0 cm) is required between the back of the grill and any

combustible material.

The island must be vented in one of the 2 following ways:

A 90° or a 180° ventilation in the island to ensure that air flows

through the island at either 90° or 180°.

Any enclosure for built-in installation is to have at least one

ventilation opening on an exposed exterior side located within

2Y2"(6.0 cm) of the top and is to be a minimum of

20 in. 2(129.0 cm 2). One ventilation opening within

I Y2"(3.0 cm) of the bottom of the enclosure, and the bottom

opening is to be a minimum of 10 in.2(64.5 cm 2). All vent

openings are to be unobstructed. Every opening is to be a

minimum of 1/8" (0.32 cm) wide.

]bensurethatthegrilloperatesproperly,it isrecommended

thattheislandhaveventilationonall4sidesasshowninthe

followingillustration.Theventilationholesshouldbeas

diagrammedtoensureadequateventilationforyourgrilland

island.

20 in. 2(129.0 cm 2)min.

ventilation both sides

11/,'' (3.0 cm)

5" (12.7 cm) max.

10 in. 2(64.5 cm 2) min.

ventilation both sides

/," (6.0 crn) max.

• Proper ventilation is a required based on the above mentioned

specifications for your grill to operate properly.

LP Gas

LP Gas Pressure Regulator/Hose Assembly Location

Measurcments shown arc for attaching the LP gas pressure

regulator/hose assembly to the enclosure.

Natural Gas Conversion

Natural Gas Pressure Regulator Location

Measurements shown are for attaching the Natrual gas pressure

regulator to the enclosure.

(25 4cm)

,, ........,}>, <:/

Explosion Hazard

Use a new CSA International approved "outdoor"

gas supply line.

Install shut-off valve.

Securely tighten all gas connections.

If connected to LP, have a qualified person make sure

gas pressure does not exceed 14" (36 cm) water

column.

Examples of a qualified person include:

licensed heating personnel,

authorized gas company personnel, and

authorized service personnel.

Failure to do so can result in death, explosion, or fire.

Observe all governing codes and ordinances.

IMPORTAN3VI'his installation must conform with all local codes

and ordinances. In the absence of local codes, installation must

conform with American National Standard, National Fuel Gas

Code ANSI Z223.1 - latest edition or CAN/CGA B 149.1 - latest

edition.

Refertothemodel/serialratingplateforinfonnationonthetype

ofgasthatcallbeused.Ifthisinformationdoesnotagreewith

thetypeofgasavailable,checkwithyourlocalgassupplier.

Gas Conversion:

No attempt shall be made to convert the grill from the gas

specified on the model/serial rating plate for use with a different

gas type without consulting the serving gas supplier. The

conversion kit supplied with the grill must be used. See "Gas

Conversions" section.

Gas Pressure Regulator

The gas pressure regulator supplied with this grill must be used. The

inlet (supply) pressure to the regulator should be as follows for proper

operation:

LP Gas:

Operating pressure: l l" (27.9 cm) WCP

Inlet (supply) pressure: ll" to 14" (27.9 cm to 35.5 cm) WCP

Natural Gas:

Operating pressure: 4" (10.2 cm) WCP

Inlet (supply) pressure: 7" to 14" (17.8 cm to 35.5 cm) WCP

1TIaXilTIUlTI.

Contact local gas supplier if you are not sure about the inlet (supply)

pressure.

Burner Requirements for High Altitude

Input ratings shown on the model/serial rating plate are for elevations up

to 2,000 fi (609.6 m).

[:or elevations above 2,000 ft (609.6 m), ratings are reduced at a rate of

4% for each 1,000 ft (304.8 m) above sea level. Orifice conversion is

required. See "Assistance" section to order.

r

Gas Supply Line Pressure Testing

Testing above ½ psi (3.5 kPa) or 14" (35.5 cm) WCP (gauge):

The grill and its individual shutoffvalve must be disconnected from the

gas supply piping system during any pressure testing of that system at

test pressures greater than V2psig (3.5 kPa).

Testing below ½ psi (3.5 kPa) or 14" (35.5 em) WCP (gauge) or

lower:

The grill must be isolated from the gas supply piping system by closing

its individual manual shutoffvalve during any pressure testing of the gas

supply piping system at test pressures equal to or less than V2psig (3.5

kPa).

This grill is equipped for use with a 20 lb LP gas fuel tank (fuel tank not

supplied). A gas pressure regulatoffhose assembly is supplied.

A

A. Gas" press'ure regulator/hos'e as's'emb/)'

Any brand of 20 lb LP gas fuel tank is acceptable for use with the grill

provided they are compatible with the grill tank tray.

The grill is also design-certified by CSA International for local LP gas

supply or for Natural gas with appropriate conversion.

...............................................r r r

2t) lb LP Gas Fuel Tank

r

The 20 lb LP gas fuel tank must be mounted and secured.

1. Open cabinet doors.

2. Loosen the tank tray locking screw.

3. Place the 20 lb LP gas fuel tank bottom collar into the mounting hole

in the tank tray.

4. Tighten the locking screw against the bottom collar of the 20 lb LP

gas fuel tank to secure.

//

A

A. Locki_g scrmv

B. Tw_k trq)'

C. 20/b LP gas fi¢e/ tcmk trqy

LP Gas Conversion Using a Local LP Gas Supply

If you want to convert to local LP gas supply, contact your local gas

company for specific instructions.

Natural Gas Conversion

Conversion must be made by a qualified gas technician. The qualified

Natural gas technician shall provide the Natural gas supply to the

selected grill location in accordance with the National [:uel Gas Code

ANSI Z223. I/N[:I)A 54 - latest edition, and local codes. [:or conversion

to Natural gas, the Natural gas conversion kit supplied with the grill

must be used. See the "Gas Conversions" section.

IMPOI_I'ANT: The gas installation must conform with local codes, or

in the absence of local codes, with the National [:uel Gas Code, ANSI

Z223.l/N[:PA 54 - latest edition.

The supply line shall be equipped with an approved shutoffvalve. This

valve should be located in the same area as the grill and should be in a

location that allows ease of opening and closing. Do not block access to

the shutoffvMve. The valve is for turning on or shutting offgas to the

grill.

B

A. (Fax suI)I)[)' li:_e

B. Shuto[f valve "ope_"positio_

C. To grill

REPLACEMENT PARTS

O7

06

15

55 ' I

3

I0

Part Part(description) Warranty

Number Coverage

_HHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHH_HHHHHHHHHHHH

01 Main lid 3 l

02 Main lid screw with screw 3 2

cover

03 Temperature gauge housing 3 l

04 Temperature gauge l l

05 Main lid handle seat with l l

heat insulating spacer, left

06 Main lid handle seat with l l

heat insulating spacer, right

07 Main lid handle tube 3 l

08 Rotisserie burner igniter l l

wire

09 Rear baffle 3 l

10 Rotisserie heat shield 3 l

ll Rotisserie burner l l

12 Rotisserie burner igniter 3 2

bracket

13 Rotisserie burner flex gas l l

line

14 Rotisserie orifice with brass l l

elbow

15 Main lid bracket, left 3 l

16 Main lid bracket, right 3 l

17 Main burner flex gas clamp 3 l

18 Flange, right 3 l

19 Flange, left 3 l

20 90° brass adaptor l l

21 Regulator, LP l l

22 Main burner flex gas line l l

23 Main manifold l l

24 Main control panel 3 l

25 Logo l l

26 Main control knob l 4

bezel,main burner

27 Control knob l 4

28 Control knob bezel,rotisserie l l

burner

29 Control knob,rotisserie l l

burner

3t) Lighting rod l l

Quantity

module

32 Rotisserie gas valve l l

33 Main gas valve l 4

34 Igniter junction wire l l

35 Front baffle 3 l

36 Grease box 3 l

37 Main burner igniter wire, A l l

38 Main burner igniter wire, B l l

39 Main burner igniter wire,C l l

40 Main burner igniter wire,D l l

41 Burner pin assembly l 4

42 Main burner l 0 4

43 Flame tamer 3 4

44 Cooking grid with hole 3 3

45 Wanning rack 3 l

46 "Pank tray 3 l

47 90° clamp, left 3 l

48 90° clamp, right 3 l

49 Preassembly hardware pack l l

5t) 'Iimk tray bolt l l

51 Regulator with brass l l

connector, Natural gas

52 Natural gas regulator clamp 3 l

53 N ut driver l l

54 l0 ft (3.0 m) PVC flexible l l

gas supply hose with quick

connector

55 Trim piece,front 3 l

56 Trim piece,rear 3 l

Electronic igniter module

57 heat shield panel l l

58 Main burner bowl assembly Non-

replaceable l

Natural gas orifice kit 1 1

11

INS INSTRUCTIONS

Excessive Weight Hazard

Use two or more people to move and install grill.

Failure to do so can result in back or other injury.

Unpack Grill

1. Remove all packaging materials and remove grill from the shipping

base.

2. Move grill close to desired ottdoor location.

3. Open tl_e grillhood.

4. Using an utility knife to cut yellow straps and packing tape to open

box from top and remove the boxes.

5. Remove the warming shelf and grill grates from inside the grill and

remove the package inside the firebox.

6. Remove foam block and wrap from inside the grill.

Install 20 lb LP Gas Fuel Tank Tray

The tank tray should be secured to a fixed location that can be easily

accessed and will allow the gas pressure regulator/hose assembly lo

connect to the 20 lb LP gas fuel tank without kinking o1putting strain on

the gas pressure regulator/hose assembly.

1. Place the tank tray in a location that can be secured using

4 screws (supplied) through the pmdrilled holes.

2. Use 4 screws to secure the tank tray. The typical location for a 20 lb

LP gas fuel tank is within the enclosure where the tank ban be turned

on and off easily.

hA

\

i

A. Four 5/32"x !0 mm trus,s" h(_ads('r(mw

7. Replace the grill grates.

8. Place warming shelf on brackets as shown.

B

A A

A. I_trrni_Tg rac'k brac'kets

B. l_IrmiiTg rack

9. Di@ose of/recycle all packaging maerial.

12

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Place grill into outdoor enclosure, but leave enough room in the back to

connect to the gas supply.

Grease Cup Bracket Installation

1. Loosen and remove the 4 screws preassembled on the grease

cup bracket.

LP Gas Installation

1.

2.

Check that the LP gas pressure regulator/hose assembly is

positioned under the grill (as shown in the following illustration)

and is not pinched or kinked.

Use 2 screws and the l-piece 90° clamp mounting bracket provided

to attach the 90° brass connector to the back of the enclosure. The

//

//

//

//

//

brass connector is located between the flexible gas hose and the LP 2. Attach the left and right grease cup bracket on firebox bottom

gas pressure/hose assembly, panel under side, align screw holes, insert 4 screws which moved

fiom step l into these screw holes. Screws lock from firebox

bottom panel under side.

A

B. ! piece 90 °clamp mounting bracket

3. Tighten these 4 screws.

13

NOTE: If grill is to be converted to Natural gas, follow instructions in

the "Gas Conversions" section.

20 lb LP Gas Fuel Tank

Fire Hazard

Do not use grill near combustible materials.

Do not store combustible materials near grill.

Doing so can result in death or fire.

Explosion Hazard

Use a new CSA International approved "outdoor"

gas supply line.

install shut=off valve.

Securely tighten all gas connections.

if connected to LP, have a qualified person make sure

gas pressure does not exceed 14" (36 cm) water

column.

Examples of a qualified person include:

licensed heating personnel,

authorized gas company personnel, and

authorized service personnel.

Failure to do so can result in death, explosion, or fire.

IMPOIgrANT: A 20 lb LP gas fuel tank must be purchased separately.

IMPOR'IANT: The gas pressure regulator/hose assembly supplied must

be used. Replacement gas pressure regulator/hose assembly specific to

your model, is available from your outdoor grill dealer.

rib Install the 20 lb LP Gas Fuel Tank:

1. Install the 20 lb LP gas fuel tank into the compartment below the

grill.

2. Tighten the locking screw against the bottom collar of the

20 lb LP gas fuel tank to secure.

To Connect the 20 lb LP Gas Fuel Tank:

1. Check that the 20 lb LP gas fuel tank is in the "Off" position. If not,

turn the valve clockwise until it stops.

2. Check that the 20 lb LP gas fuel tank valve has the proper type-I

extemM male thread connections per ANSI Z21.81.

3. Check that the burner control knobs are in the "OFF' position.

4. Remove any debris and inspect the valve connections, port, and gas

pressure regulator/hose assembly for damage.

5. Using your hand, turn the gas pressure regulator/hose assembly

clockwise to connect to the 20 lb LP gas fuel tank as shown.

Hand tighten only. Use of a wrench could damage the quick

coupling nut.

A. Gas pr(_ssur(_ rQ4ulator/hose assemb/v

13. 20/b LP gas /i¢e/ taiTk

6. Open the tank valve fully by turning the valve counterclockwise.

Wait a few minutes for gas to move through the gas line.

7. Before lighting the grill, test all connections by brushing on an

approved noncorrosive leak-detection solution. Bubbles will show a

leak.

8. lfa leak is found, turn the tank valve off and do not use the grill.

Contact a qualified gas technician to make repairs.

9. The igniter battery is not factory installed. A "AA" size alkaline

battery is located in the accessory box on the grill grate. Install

battery at this time following the instructions in "Replacing the

Igniter Battery" section.

10. Go to "Check and Adjust the Burners" section.

14

GAS CONVERSIONS

Gas Connection to Natural Gas 5. Use an adjustable wrench to remove the LP gas pressure regulator/

hose assembly from the 90° brass adapter.

Explosion Hazard

Use a new CSA International approved "outdoor"

gas supply line.

install ashut-off valve.

Securely tighten all gas connections.

Failure to do so can result in death, explosion, or fire.

A

\\

This installation must conform with local codes and ordinances. In the

absence of local codes, installations must conform with either the

National Fuel Gas Code ANSI Z223.l - latest edition, or CAN/CGA-

Bl49. l Natural Gas and Propane installation code.

Copies of the standards listed above may be obtained from:

CSA International

850l East Pleasant Valley Rd.

Cleveland, Ohio 44 l 31-5575

National Fire Protection Association

One Batterymarch Park

Quincy, Massachusetts 02269

IMPOR'IANT: The Natural gas Conversion Kit supplied with this grill

must be used.

1. Turn off all burner control valves.

2. Turn offthe main gas supply valve.

3. Disconnect 20 lb LP gas fuel tank (if present) and remove the 20 lb

LP gas fuel tank from the grill cabinet.

4. Use a Phillips screwdriver to remove the l-piece 90° clamp

mounting bracket from the cabinet wall.

A. Flexible gas" hos'ej?om grill

B. 90 °bra%" adapler

C. LP gas" prevs'ure r_4ulalor/hos'e as's'emb/)'

6. Install the Natural gas pressure regulator onto the flexible gas hose

from the grill.

7. Check that the Natural gas pressure regulator is positioned under the

grill (as shown in the following illustration) and is not pinched or

kinked.

Use 4 screws to attach the Natural gas pressure regulator to the back of

the enclosure.

A

i

'\ \

A

B. ! piece 90 °clamp mounting bracket

B

A. Natural gas presvure regulalor

B. Four 5/32" v !0 mm lrurr head rcr*,_*r

1. Make gas connections.

A combination of pipe fittings must be used to connect the grill to

the existing gas line.

[] The 10 ft (3.0 m) PVC flexible gas supply hose design-certified

by CSA must be used.

[] Pipe-joint compounds suitable for use with Natural gas must be

used. Do not use "lEflon_'_tape.

2. Connect the brass connector on one end of the l0 ft (3.0 m) PVC

flexible gas supply hose (supplied) to the Natural gas pressure

regulator (A).

1

I-'g,TEI LON is aregistered trademark of E.I. Dt.i Pont De Nemours and Company.

15

3. Connect the quick connector on the other end of the

l0 fl (3.0 m) PVC flexible gas supply hose to the rigid Natural gas

supply pipe (B).

A. Mai_7 bu/vTer orifice

,....

B. Quick comTector

Change Grill Main Burner Valve Orifices

1. P,emove the grates and flame tamers.

2. P,emove the screw and clip that hold the burner in place. Set the

screw and clip aside. P,emove the burner from the grill by lifting the

burner out.

IMPOR'IANT: Check that the orifice is properly installed inside of

the gas valve.

4. Reinsert the burner and reattach using the screw and clip previously

removed. Repeat the procedure for each main burner.

5. Position the igniters so they are V4" (6.0 mm) away Kom each burner.

Change the Rotisserie/Infrared Burner Orifice

1. Using a Phillips screwdriver, unscrew the 2 screws and remove the

rotisserie/infrared burner wind baffle.

A

A. l'V#Tdbc_[/le

3. Use a 6 mm socket and wrench or 6 mm nut driver to remove the

brass orifice from the end of gas valve. The main NG burner orifice is

located behind the LP orifice, so no additional orifice needs to be

installed.

16

2, Remove the access cover at the back of the grill by removing the 6

screws at the back of firebox.

\\

5. Take out the orifice support, and then use a 6 mm socket and wrench

or 6 mm nut driver to remove the LP orifice at the end of the supply

pipe. Replace with NaturM gas orifice.

A

3, Using a Phillips screwdriver, remove the screw holding the spider

guard to the burner.

/ /

4. Use 24 mm wrench to remove the orifice nut.

6°

7.

A. Orifice s'upport

B. Orifice

IMPORTANT: Check that the orifice is properly installed inside of

the supply pipe.

Reinstall the spider guard, access cover, and wind baffle.

Open the manual shutoffvalve in the gas supply line. The valve is

open when the handle is parallel to the gas pipe.

A. Clos'edvalve

B. Ope_7valve

8. 'lEst all connections by brushing on an approved noncorrosive leak-

detection solution. Bubbles will show a leak. Correct any leak

found.

9. The igniter battery is not factory installed. A "AA" size alkaline

battery is located in the accessory box on the grill grate. Install

battery at this time following the instructions in "Replacing the

Igniter Battery" section.

10. Go to "Check and Adjust the Burners" section.

Record Conversion

The model/serial number plate is located on the right-hand side of the

grill. With a permanent marker, check the box next to "Natural gas" and

mark through "LP?'

In the last page of the Use and Care Guide, write "Converted to Natural

Gas." Also record the conversion date and the technician/company that

performed the conversion.

NOTE: Place the LP gas parts in plastic parts bag for future use and

keep with package containing the literature.

A. Ori/ice m¢t

17

TheburnersaretestedandtZactory-setformostefficientoperation.

However,variationsingassupplyandotherconditionsmaymakeminor

adjustmentstoairshutterorlowflamesettingnecessary.

Itisrecommendedthataqualifiedpersonmakeburneradjustments.

NOTE:Therotisserieburnercannotbeadjusted.

Checking and adjusting the grill burner flames requires removing the

grates and flame tamers.

Burner Flame Characteristics

If flame is noisy or lifts away from burner (too much air), turn air

shutter adjustment screw clockwise.

z_q_

A_ _Sf

..................,,k_ _'

A. Air @utter ad/us'tmenl vcrm_

The flames of the grill burners and side burners (on some models) should

be blue and stable with no excessive noise or lifting (LP gas flames will

have a slightly yellow tip). A yellow flame indicates not enough air. If

flame is noisy or lifts away from the burner, there is too much air. Some

yellow tips on flames when the burner is set to HI setting are acceptable

as long as no carbon or soot deposits appear. The flames should be

approximately l" (2.5 cm) high.

1"(a.s era)

Check that burners are not blocked by dirt, debris, insect nests, etc., and

clean as necessary. If they are clean, adjust air shutters as needed.

IMPORTANT: Before adjusting air shutters, let burners cool

completely.

"lb Adjust:

1. Light grill using information in the "Outdoor Grill Use" section.

2. Observe flame to determine which burners need adjustment and how

the flame is acting.

3. Turn offthe valve and wait until grill and burners cool completely.

4. Remove grill grates and flame tamers.

5. Remove the screw and clip that hold the burner in place. Remove

gas burner from the grill.

7.

8.

Adjustment should be made clockwise or counterclockwise from l/

8" (3.2 mm) to l/4" (6.4 mm).

Replace gas burner, flame tamers and grates.

Light grill using information in the "Outdoor Grill Use" section. See

"Burner Flame Characteristics."

If flame goes out on the "LO" setting, the low flame setting must be

adjusted.

1. Turn offthe valve and wait until grill and burners are cool.

2. Remove grill grates and flame tamers.

3. Light grill using information in the "Outdoor Grill Use" section.

4. Turn burner to its lowest setting and remove knob.

5. Hold valve stem with pliers and insert a smal flat-blade screwdriver

into the shaft.

6. Watch the flame and slowly turn the screwdriver counterclockwise.

7. Adjust flame to minimum stable flame.

A. Valve stem

B. Sma//jlal-b/adu s'crm_driver

(7. Pliers"

\\

8. Replace the control knob and turn offthe burner.

9. Repeat steps 3 through 8 for each burner if needed.

10. Replace the flame tamers and grates after the burners have cooled.

A. Clip

6. If flame is yellow (not enough air), turn air shutter adjustment screw

counterclockwise.

18

OUTDOOR GRILL USE

This manual covers several different models. The grill you have purchased may have some or all of the features listed. The locations and appearances

of the features shown here may not match those of your model.

Control Panel

I I I I I

A B C D E

A. L@ grill burster co_71ro/ k_7oh D. Rolivv#ri# bz#'m_r co_71ro/ k_7oh

B. LeO testier grill burner co_m'ol km)b E.R_4hl testier grill hur,Ter co*Tirol laToh

(7. R_ghl testier grill burster co_m'ol k_7ob

Explosion Hazard

Do not store fuel tank in a garage or indoors.

Do not store grill with fuel tank in agarage or indoors.

Failure to follow these instructions can result in death,

explosion, or fire.

Fire Hazard

Do not use grill near combustible materials.

Do not store combustible materials near grill,

Doing so can result in death or fire,

Food Poisoning Hazard

Do not let food sit for more than one hour before or

after cooking.

Doing so can result in food poisoning or sickness.

Inspect the LP Gas Fuel Tank Supply Hose

Inspect the gas pressure regulator/hose assembly before each use.

1. Inspect the gas pressure regulator/hose assembly for cuts, abrasions,

or excessive wear.

2. If necessary, replace the gas pressure regulator/hose assembly before

using the grill.

Contact the dealer and use only replacement hoses specified for use

with the grill.

A

A. Gas" pr*,ss'ure regulator/hos'e as's'emb/)'

19

TurntheGasSupplyOn

1. Foroutdoorgrillsusinga20lbLPgasfueltank:

Slowlyopenthetankvalve.

NOTE:Ifflowlimitingdeviceactivates,yourgrillmaynotlight.If

yourgrilldoeslight,theflameswillbelowandwillnotheat

properly.Turntankvalveandallcontrolknobsoffandwait30

seconds.Aftershuttingoffthetank,veryslowlyopentankvalveand

wait5secondsbeforelighting.

2. [:oroutdoorgrillsusinggassupplysourceotherthan20lbLPgas

fueltank:

Openthemanualshutoffvalveinthegassupplyline.Thevaneis

openwhenthehandleisparalleltothegaspipe.

ManuallyLightingtheMainGrill

1. Donotleanoverthegrill.

2. Removethemanuallightingextension(seefollowingillustration)

andattachamatchtothesplitring.

3. Strike the match to light it.

4. Guide the lit match under the grill grate.

A. Closed valve

B. ODe_ valve

r r r:

Lighting the Main Grill

IMPOR_IANT: If burner does not light immediately, turn the burner

knob to OFF and wait 5 minutes before rdighting.

1. Do not lean over the grill.

2. Select the burner you want to light. Push in and turn the grill burner

control knob to IGNITE/HI, while continuing to hold

it in.

3. YOUwill hear the "snapping" sound of the spark. When burner is lit,

release the knob. Turn knob to desired setting.

4. Repeat for each of the other burners as needed.

5. Push in and turn the burner knob to IGNITE/HI for the burner

closest to the ]it match. The burner will light immediately. When

burner is lit, turn knob to desired setting.

6. Repeat steps 2 through 5 for each main burner.

7. Remove match and replace manual lighting extension on the right

side panel.

IMPOII_IANT:

If burner does not light immediately, turn the burner knob to OFF and

wait 5 minutes before relighting.

If any burners do not light after attempting to light them manually,

contact the Customer Service Center. See the "Assistance" section.

2O

ARotisseriekitcanbepurchasedasanaccessoryforthegrill.See

"Accessories"inthe"Assistance"section.

'lbavoiddamagetothewanningrack,removefromgrillwhenusingthe

rotisserieburner.

Donotusethemainburnerswhentherotisserieburnerisinuse.

r

Lighting the Rotisserie Burner

1. Do not lean over the grill.

2. Push in and turn the control knob to IGNITE/ON. YOU will hear the

"snapping" sound of the spark.

3. When the rotisserie burner lights, continue to hold the knob in for

another l0 seconds, then release the knob and burner will stay lit.

YOUwill hear the "snapping" sound of the spark until the knob is

released.

IMPORFANT: If the rotisserie burner does not light immediately, turn

the burner kmob to OFF and wait 5 minutes before relighting.

r r r

Manually Lighting the Rotisserie Burner

1.

2.

Do not lean over the grill.

Remove the manual lighting extension (see following illustration)

and attach a match to the split ring.

j ....

3.

4.

Strike the match to light it.

Gently hold the lit match close to the rotisserie burner.

fi

A

A. Ligh[i_Tg ex[e_Ts'i(m

B. Rotis'serie burster

5. Push in and turn the control knob to IGNITE/ON. Hold this knob in

for 10 seconds after the burner is lit. YOUwill hear the "snapping"

sound of the spark until after the knob is released.

6.

IMPORTANT: If the rotisserie burner does not light immediately,

turn the rotisserie burner control knob to OF[: and wait 5 minutes

before relighting.

Remove the match and replace the manual lighting extension inside

the cabinet door.

Food Poisoning Hazard

Do not let food sit for more than one hour before or

after cooking.

Doing so can result in food poisoning or sickness.

Rotisserie cooking rotates food in front of the rotisserie burner, creating

an intense heat for searing the outside and sealing in natural juices.

The rotisserie burner reaches cooking temperatures in about

l minute. It is not necessary to preheat when using the rotisserie.

[] Select tender meat and poultry.

[] Allow at least l" (2.5 cm) space between rotisserie burner and the

food.

[] To make cleanup easier, place a pan under the food to catch

drippings.

[] Add barbecue sauce or glaze only during the last 10 minutes of

cooking to keep sauce from burning.

Trussing Poultry for the Rotisserie

1. Load the spit rod by sliding one of the forks on the rod, with the

prongs t:acing inward. Tighten the screw to keep it from slipping.

2. Push the rod through the center of the bird.

3. Cut 24" (61.0 cm) of butcher's string and center it under the bird,

breast side up.

4. Wrap each end of the string around the wings; catch each wing tip.

Bring the string tightly together at the top of the breast and knot. It is

not necessary to cut offthe extra string.

5. Cut another 20" (50.8 cm) of string and lay it under the back of the

bird. Wrap it around the tail then around the spit rod, cinching

tightly.

6. Cross the legs on top of spit rod; tie string around the crossed legs.

7. Connect the twine holding the legs, to the string holding the wings,

and knot. Cut offany bits of hanging string.

8. Slide on the second fork pushing the tines into the drumsticks.

9. Center the food and forks on the rod and tighten the thumb- screws.

The bird should be firmly in place on the rotisserie spit rod.

21

ROTISSERIECHART

Useaportablemeatthermometertocheckinternaldonenessofthefood.

Turnoffrotisserieburnerwhenmeatthermometerreads5°[:/3°Clower

thandesiredinternaltemperature.Continuerotating,hoodclosed,forl0

minutesbeforecarving.

Timingisaffectedbyweatherconditionssuchaswindandoutside

temperature.

Food Weight Internal Approximate

Doneness or Grilling Time

Temperature (min/lb)

(°Ft°C)

Beef

Roasts 4-6 lbs Medium-rare l 5-20

Rib Eye (l.5-2.2 kg) (145°[:/63°C)

Sirloin Tip Medium 20-25

Rib, boneless (160°[:/7 l °C)

Poultry

Chicken 3-6 lbs Breast 25-30

(l.l-2.2 kg) (170°[:/77°C)

Thigh 25-30

(l 80°F/82°C)

TuNcy, whole 7-l 0 lbs Breast l 1-20

(2.6-3.7 kg) (170°[:/77°C)

Thigh l 1-20

(l 80°F/82°C)

Lamb

Boneless leg 4-7 lbs Medium 20-25

(l.5-2.6 kg) (160°F/7l°C)

Pork

Loin roast, 4-6 lbs Medium 20-23

boneless (1.5-2.2 kg) (160°F/Tl°C)

r_

TIPS FOR OUTDOOR

GRILLING

Food Poisoning Hazard

Do not let tood sit tot more than one hour before or

after cooking.

Doing so can result in tood poisoning or sickness.

Before Grilling

[]

[]

Thaw food items before grilling.

Preheat grill on high (use all grill burners) 10 minutes. The hood

must be closed during preheating. Preheating provides the high heat

needed to brown and seal the juices.

[] Shorten the preheat time when grilling high-Pat cuts of meat or

poultry, such as chicken thighs. This will help reduce

flare-ups.

[] Lightly oil the grill grates or the food when cooking low-fat cuts of

meat, fish or poultry, such as lean hamburger patties, shrimp or

skinless chicken breasts.

[] Using too much oil can cause gray ash to deposit on food.

[] 'lhiln excess t:at from meats prior to cooking to reduce

flare-ups.

[] Make vertical cuts at 2" (5.0 cm) intervals around the fat edge of

meat to avoid curling.

[] Add seasoning or salt only after the cooking is finished.

During Grilling

[] Turn foods only once. Juices are lost when meat is turned several

times.

[] Turn meat just when juices begin to appear on the surt:ace.

[] Avoid puncturing or cutting the meats to test doneness. This allows

juices to escape.

[] It may be necessary to lower the heat setting for foods that cook a

long time or are marinated or basted in a sugary sauce.

[] If using a high flame, add barbecue sauce only during the last l0

minutes of cooking to avoid burning the sauce.

[] The degree ofdoneness is influenced by the type of meat, cut of

meat (size, shape and thickness), heat setting selected, and length of

time on the grill.

[] Cooking time will be longer with an open grill cover.

Direct Heat

Cooking by direct heat means the food is placed on grill grates directly

above lighted burners. Hood position can be up or down. If hood is in the

up position, total cooking times may be longer.

Direct heat sears the food. Searing is a process that seals natural juices in

food by cooking with intense heat for a short period of time. While

juices stay inside, the outside is browned with a flavorful grilled coating.

Indirect Heat

For best results, do not select the indirect heat cooking method when it is

windy.

Cooking by indirect heat means the food is placed on the grill grate

above an unheated burner, allowing heat from lighted burner(s) on either

side to cook the food.

If possible, turn on 2 burners. Cook with the hood down. This will

shorten the cooking time.

22

[]

[] Heat settings indicated are approximate.

[] Grilling times are affected by weather conditions.

FOOD COOKIN G METHOD/

BURNER SETTING

Knobs have High, Medium and Low settings for flame adjustment. [] When 2 temperatures are listed, for example: Medium to Medium-

Low; start with the first and adjust based on cooking progress.

[] Cooking times may vary from chart times depending on the type of

fuel, Natural or LP gas.

INTERNAL TEMP. TIME SPECIAL INSTRUCTIONS

(total minutes)

Beef

Hamburgers V2"(l.3 cm) to DIRECT

Y4"(l.9 cm) thick Medium

Roasts INDIRECT

Rib Eye, Sirloin Medium/OFF/Medimn

Steaks, l" (2.5 cm) DIRECT

Porterhouse, Rib,'l_bone,'lbp Medimn

Loin, Sirloin

Steaks, l V2"(3.8 cm) DIRECT

Porterhouse, Rib, "l:bone, Medimn

Top Loin, Sirloin

Top Round or Shoulder/ DIRECT

Chuck (London Broil) Medium

lV2"(3.8 era) thick

Flank, V2"(1.3 cm) thick DIRECT

Medium

Medium (160°F/7 l °C)

Med-Rare (145°F/63°C) to

Medium (160°F/7 l °C)

Med-Rare (145°F/63°C) to

Medimn (160°F/7 l °C)

Med-Rare (145°F/63°C) to

Medium (160°F/7 l °C)

Med-Rare (145°F/63°C) to

Medium (160°F/7 l °C)

10-15

32-40 per lb

( l5-l 8 per kg)

l l-l 6

l 8-25

22-29

Med-Rare (145°F/63°C) l l-l 6

Grill, turning once.

Tent with foil first 45-60 minutes

of cooking time.

Rotate steaks Y4turn to create criss-

cross grill marks.

Pork

Chops,

l" (2.5 cm) DIRECT Medium (160°F/7 l °C) l 2-22

l Y2" (3.8 cm) thick Medium to Med-Low 30-40

Ribs INDIRECT Medium (160°F/7 l °C) 40-60

2'/2-4 lbs (0.9-I .5 kg) Med/OFF/Med

Roast, boneless tenderloin, l DIRECT Medium (160°F/7 l °C) l 8-22

lb (0.37 kg) Medium

Ham half, INDIRECT Reheat (140°F/60°C) 2-2V2 hours

8-10 lbs (3-3.7 kg) Med/OFF/Med

Grill, turning occasionally. During

last few minutes brush with

barbecue sauce if desired. When

done, wrap in foil.

Turn during cooking to brown on

all sides.

Wrap entire ham in foil and put on

grill without pan or drip pan.

Ham steak precooked, DIRECT Reheat (145°F/63°C) 7-l0

Y2"(l.3 cm) thick Preheat Medimn

Grill Medimn

Hot Dogs DIRECT Reheat (145 °F/63 °C) 5-l 0

Medimn

Slit skin if desired.

Chicken

Breast, boneless DIRECT 170°F/77°C l 5-22 For even cooking, pound breast to

Medimn Y4"(2.0 cm) thick.

Pieces, 2-3 lbs (0.75- DIRECT Breast 1700F/77°C Start bone side down.

l.l kg) Med-Low to Medimn Thigh 180°F/82°C

Lamb

Chops and Steaks,

Loin, Rib, Sirloin

l" (2.5 cm) thick

l Y2"(3.8 cm) thick

DIRECT

Medium

DIRECT

Medium

Med-rare (145°F/63°C) 10-20

to Medium (160°F/7 l °C)

Me&rare (1450F/630C) l 6-20

to Medimn (160°F/7 l °C)

Fish and Seafood

23

FOOD COOKINGMETHOD/INTERNALTEME TIME SPECIALINSTRUCTIONS

BURNERSETTING (totalminutes)

Fillets,Steaks,Chunks DIRECT 4-6per Grill,turningonce.Brushgrillwith

Halibut,Sahnon,Swordfish,8 Medium V2"(l.3 cm) oil to keep fish from sticking.

oz (0.25 kg) thickness offish Remove when inside is opaque and

flaky with skin easily removed.

Whole, Catfish, Rainbow DIRECT

'Dour, 8-l l oz (0.25- High

0.34 kg)

Shellfish, Scallops, Shrimp DIRECT

Medium

Jurkey

Whole breast (bone-in)

5-7 per side

4-8

INDIRECT

HI/OFF/HI

170°F/77°C 14-18 perlb

(7-8 per kg)

Tent with foil until last

30 minutes of cooking time.

Half breast (bone-in)

Whole,

7-12 lbs (2.6-5.4 kg)

Fresh Vegetables

Corn on the cob

Eggplant

Onion,

V2"(l.3 cm) thick

Potatoes,

Sweet, whole

Baking, whole

Peppers,

Roasted

Squash,

Summer, Zucchini

Garlic

Roasted

INDIRECT

Medium/OFF/Medium

INDIRECT

HI/OFF/HI

170°F/77°C

Breast 170°F/77°C

Thigh [ 80°F/82°C

25-30 per lb

( l l -l 4 per kg)

l l-l 6 per lb

(5-7 per kg)

Start skin side down.

Less than l l lbs (5.0 kg)

DIRECT

Medium

DIRECT

Medium

DIRECT

Medium

DIRECT

Medium

DIRECT

High

DIRECT

High

DIRECT

Medium

DIRECT

Medium

20-25

7-10

8-20

40-70

45-90

15-22

7-10

20-25

Soak in cold water 20 minutes. Do

not husk. Shake off excess water.

Wash and cut into V2"(l.3 cm)

slices or lengthwise. Brush with

olive oil.

Grill, turning once. Brush with

olive oil. Put a skewer through

several slices to hold together.

Individually wrap in heavy-duty

foil. Grill, rotating occasionally.

Wash and place on grill whole.

Char skin all around. Cool in a

paper bag or plastic wrap to loosen

blackened skin. Peel and remove

seeds.

Wash and cut into V2"(l.3 cm)

slices or lengthwise. Brush with

olive oil.

Cut off top, drizzle with olive oil

and wrap in double layer of foil.

24

(iiii:__i' ill_iil),(i)( )!_,ii;iiill,(i¸i;i}fill)!ii,i!, (iii_ik };ili!llii!_ill

i!.ii!i_ii_!!@_%::_iii_i_i_i_i_iii_iii;iii_ii_ii,e!iiiiil;ii_ii_iiiiiii)ii;_e!iii,_[!:!L_:ii_ii:_ii;o_i_ii_:?_

If igniters stop sparking, the battery should be replaced.

1. Unscrew igniter button cap counterclockwise to remove.

B............ ........ \\

A

A. Igniter push butlon

B. "AA " size batte O'

2. Remove battery from the battery compamnent.

3. Replace with a new alkaline "AA" size battery. Install battery with

negative end in first.

4. Screw igniter button cap clockwise into place.

IMPOII_I'ANT: Before cleaning, make sure all controls are offand the

grill is cool. Always follow label instructions on cleaning products.

[:or routine cleaning, wash with soap and water using a soft cloth or

sponge. Rinse with clean water and dry at once with a soft, lint-free cloth

to avoid spots and streaks.

Do not use steel wool to clean the grill, as it will scratch the surface.

To avoid weather damage to finish, use vinyl grill cover. See

"Assistance" section to order.

STAINLESS STEEL

IMPOIgI'ANT: "1_ avoid damage to stainless steel surfaces, do not use

soap-filled scouring pads, abrasive cleaners, cooktop polishing creme,

steel wool, gritty wash cloths or paper towels.

Cleaners should not contain chlorine. Damage may occur.

[:ood spills should be cleaned as soon as entire grill is cool. Spills may

cause permanent discoloration.

Cleaning Method:

[] Rub in direction of grain to avoid scratching or damaging the

surt_ace.

[] Stainless steel cleaner

[] Liquid detergent or all-purpose cleaner:

[] Rinse with clean water and dry with soft, lint-free cloth.

[] Vinegar to remove hard water spots.

[] Glass cleaner to remove fingerprints.

GRILL GRATES

IMPOII_I'ANT: "1_ avoid damage to grill grates, do not use a steel or

fiber scraper, hnmediately after you are finished cooking, loosen food

soil with a brass bristle brush. Tuna all burners to HI for 10-I 5 minutes

with the hood closed to bum off food soil. Turn off all burners, raise the

hood and let grates cool. Use the brass bristle brush to remove ash from

the grill grates.

When completely cool, grill racks can be removed for thorough

cleaning. Clean them with a mild detergent and warm water.

[:or baked-on soil, prepare a solution of l cup (250 mL) ammonia to l

gal. (3.75 L) water. Soak grates for 20 minutes, then rinse with water and

dry completely.

iiiiiiiiiii: i_i_iii_iiiii_i_i_iiiiiii_i_iiii _____

WARMING SHELF

Cleaning Method:

[] Liquid detergent or an all-purpose cleaner.

[] Rinse with clean water and dry with soft, lint-free cloth.

[] [:or tough spots or baked-on grease, use a commercial degreaser

designed for stainless steel.

IMPOII_IANT: Make sure gas supply is offand all control knobs are in

the Offposition.

EXTERIOR

The quality of this material resists most stains and pitting, providing that

the surface is kept clean, polished and covered.

[] Apply stainless steel polish to all non-cooking areas before first use.

Re@ply alter each cleaning to avoid permanent damage to suN]ace.

[] Cleaning should always be followed by rinsing with clean warm

water.

[] Wipe the surface completely dry with a soft cloth.

[] [:or tough spots or baked-on grease, use a commercial degreaser

designed for stainless steel.

INTERIOR

Discoloration of stainless steel on these parts is to be expected, due to

intense heat from the burners. Always rub in the direction of the grain.

Cleaning should always be followed by rinsing with clean, warm water.

Cleaning Method:

[] Liquid detergent orall-purpose cleaner.

[] Rinse with clean water and dry completely with a soft, lint-free

cloth.

[] A heavy-duty scrub sponge can be used with mild cleaning products.

[] [:or small, difficult-to-clean areas, use a commercial degreaser

designed for stainless steel.

25

BURNERS

Cleaning Method:

[] Clean the exterior of the burner with a wire brush.

[] Clear any clogged burner ports with a straightened paper clip.

[] Do not use a toothpick as it may break off and clog the port.

[] Check and clean burner/venturi tubes.

1. Remove grill grates and flame tamers.

2. Remove the screw and clip that hold the burner in place.

Remove gas burner from the grill.

\\

3. Use a flashlight to inspect into the burner through the burner

inlet to ensure there is no blockage. If any obstruction is seen,

use a metal coat hanger that has been straightened to clear them.

4. After inspecting the inside of burner for blockage, reassemble

burner by sliding the middle tube of the gas burner over the gas

orifice.

5. Reattach gas burner using screw and clip.

ROTISSIERE BURNER

Cleaning Method:

1. Light the rotisserie burner. See the "Using Your Rotisserie Burner"

section.

2. Close the grill hood.

3. Leave the burner on high for approximately 30 minutes.

4. Turn knob to OFF and let cool completely.

5. Brush off ash particles from the rotisserie burner.

GREASE CUP

IMPORI'AN3 : The grease cup should only be removed when grill is

completely cool.

The grease cup collects grease and food particles that fall through the grill.

Clean often to avoid grease buildup.

Cleaning Method:

[] Remove cup and set on a flat surPace.

[] Wipe excess grease with paper towels.

[] Mild detergent and warm water. Rinse and dry thoroughly.

[] Replace cup

::::::::::::::::::::r r r r r r r

KNOBS AND FLANGE AREA AROUND KNOBS

IMPOR'IANT: 'lb avoid damage to knobs or flange area around knobs,

do not use steel wool, abrasive cleaners, or oven cleaner.

Do not soak knobs.

Cleaning Method:

[] Mild detergent, a soft cloth and warm water.

[] Rinse and dry.

........................................... <

CONTROL PANEL GRAPHICS

IMPORTANT: "lb avoid damage to control panel graphics, do not use

steel wool, abrasive cleaners or oven cleaner.

Do not spray cleaner directly onto panel.

Cleaning Method:

[] Clean around the burner labels gently; scrubbing may remove

printing.

[] Mild detergent, soft cloth and warm water.

[] Rinse and dry.

26

TROUBLESHOOTING

Grill will not light

[] Is the 20 lb LP gas fuel tank valve turned ofF?

Turn the 20 lb LP gas fuel tank on.

[] Is the grill properly connected to the gas supply?

Contact a trained repair specialist or see Installation Instructions.

[] Is there gas in the 20 lb LP gas fuel tank?

Check the gas level.

[] Is theigniter working?

Check that the igniter battery is properly installed or check to see if

the battery needs to be replaced. See the "Replacing the Igniter

Battery" section.

Check to see if the grill will match-light. See "Manually Lighting

the Main Grill" in the "Outdoor Grill Use" section.

Check for loose wire connections to the igniter or electrodes.

Check to see if debris is blocking the electrodes.

Ira spark occurs anywhere but the igniter tip, replace the igniter.

Burner flame wN nat stay lit

.................................................................... r

[] Is the gas supply fully turned on?

Check that the 20 lb LP gas fuel tank valve is fully open.

[] Is the gas supply in the 20 lb LP fuel gas tank low?

Check the gas level.

[] Is the burner properly installed and in good condition?

Check that the burner is installed properly. Check for defects in the

burner.

Flame is noisy, low or erratic

[] Is the gas supply fully turned on?

Check that the 20 lb LP gas fuel tank valve is fully open.

[] Is the gas supply in the 20 lb LP fuel gas tank low?

Check the gas level.

[] Does only one burner appear low?

Check and clean the burner ports if clogged or dirty. See "General

Cleaning" section.

[] Is the gas supply hose bent or kinked?

Straighten the gas supply hose.

[] Is the flame noisy or lilting away from the burner?

Burner may be getting too much air. Check the air shutter

adjustment, see "Check and Adjust Burners" section.

[] Is the burner flame mostly yellow or orange?

Grill may be in an area that is too windy, or not receiving enough air.

Check the burner air inlets for obstructions. Check the air shutter

adjustment, see "Check and Adjust Burners" section.

Excessive flare-ups

Is there excessive fat in the food being grilled?

Keep flame on low or turn one burner off.

Keep the hood up when grilling to avoid excessive flare-ups.

Move food to the warming rack until flames subside.

'Ib avoid damage to the grill, do not spray water on gas flames.

Low heat

LP Gas:

For outdoor grills using a 20 lb LP gas fuel tank, slowly open the tank

valve.

NOTE: If flow limiting device activates, your grill may not light. If your

grill does light, the flames will be low and will not heat properly.

1. Turn tank valve and all control knobs offand wait 30 seconds.

2. After shutting offthe tank, very slowly open the tank valve and wait

5 seconds before lighting.

3. Light the burners one at a time. See "Lighting the Main Grill"

section.

Natural Gas:

Gas pressure is affected by size and length of the gas line from the house

to the grill. Contact a qualified gas technician to provide the Natural gas

supply to the selected grill location in accordance with the National Fuel

Gas Code ANSI Z223.1/NFPA54 - latest edition, and local codes.

ASSISTANCE

Before calling for assistance, please check "Troubleshooting?' If you

still need help, follow the instructions below.

When calling, please know the purchase date and the complete model

and serial number of your appliance. This infonnation will help us to

better respond to your request.

If you need replacement parts

If you have questions or need to order replacement parts, contact

Customer Service Center at 1-877-373-2301 or email to

CustomerSericeGrillServices.com

Please direct all correspondence to:

Nexgrill Industries, Inc.

5270 Edison Avenue

Chino, CA 91710

Please include a daytime phone nmnber in your correspondence.

Rotisserie Kit (This is optional )

Order Part Number 790-0007A

27

LIMITED WARRANTY

Nexgrill warrants to the original consumer-purchaser only that this product (Model #740-0780) shall be flee from defects in workmanship and

materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase. The

manufacturer reserves the right to require photographic evidence of damage, or that defective parts be returned, postage and or freight pre-paid by the

consumer, for review and examination.

Stainless steel tube burners: l0 year LIMITED wammty against perforation; Other burner (Rotisserie): l year LIMITED warranty

against perforation.

Cooking grids: 3 Year LIMITED walxanty; does not cover dropping, chipping, scratching, or surt:ace damage.

Stainless steel parts: 3 Year LIMITED warranty against perforation; does not cover cosmetic issues like surface conosion, scratches and rust.

All other parts: l Year LIMITED warranty (Includes, but not limited to, valves, frame, housing, cart, control panel, ignitec regulatoc hoses); does not

cover chipping, scratching, cracking surPace corrosion, scratches or rust.

Upon consumer supplying proof of purchase as provided herein, ManuPacturer will repair or replace the parts which are proven defective during the

applicable warranty period. Parts required to complete such repair or replacement shall be free of charge to you except for shipping costs, as long as the

purchaser is within the walxanty period fiom the original date of purchase. The original consumer-purchaser will be responsible for all shipping

charges of parts replaced under the terms of this limited warranty. This limited wananty is applicable in the United States only, is only available to the

original owner of the product and is not transferable. Manufacturer requires reasonable proof of your date of purchase. Therefore, you should retain

your sales receipt and/or invoice. If the unit was received as a gift, please ask the gift-giver to send in the receipt on your behalf, to the below address.

Defective or missing parts subject to this limited warranty will not be replaced without registration or proof of purchase. This limited walxanty applies

to the functionality of the product ONLY and does not cover cosmetic issues such as scratches, dents, corrosions or discoloring by heat, abrasive and

chemical cleaners or any tools used in the assembly or installation of the appliance, surface rust, or the discoloration of stainless steel surfaces. Surface

rust, corrosion, or powder paint chipping on metal parts that does not affect the structural integrity of the product is not considered a defect in

workmanship or material and is not covered by this warranty. This limited wananty will not reimburse you for the cost of any inconvenience, food,

personal injury or property damage. If an original replacement part is not available, a comparable replacement part will be sent. You will be

responsible for all shipping charges of parts replaced under the tenns of this limited wananty.

ITEMS MANUFACTURER WILL NOT PAY FOR:

[] Service calls to your home.

[] Repairs when your product is used for other than nonnal, single-family household or residential use.

[] Damage resulting from accident, alteration, misuse, lack of maintenance/cleaning, abuse, fire, flood, acts of God, improper installation, and

installation not in accordance with electrical or plumbing codes or use of products not approved by the manufacturer.

[] Any food loss due to product t:ailures.

[] Replacement parts or repair labor costs for units operated outside the United States or Canada.

[] Pickup and delivery ofyourproduct.

[] Postage fees or photo processing fees for photos sent in as documentation.

[] Repairs to parts or systems resulting from unauthorized modifications made to the product.

[] The removal and/or reinstallation of your product.

[] Shipping cost, standard or expedited, for warranty/non wananty and replacement parts.

DISCLAIMER OF IMPLIED WARILANTIES; LIMFI_FION OF REMEDIES

Repair or replacement o/'dg/kctivepart.v is yore" exclusive reined3,under the terms of this limited walxanty. Manufacturer will not be responsible for

any consequential or incidental damages arising from the breach of either this limited warranty or any applicable implied warranty, or for t:ailure or

damage resulting from acts of God, improper care and maintenance, grease fire, accident, alteration, replacement of parts by anyone other than

Manufacturer, misuse, transportation, commercial use, abuse, hostile environments (inclement weather, acts of nature, animal tampering), improper

installation or installation not in accordance with local codes or printed manuPacturer instructions.

THIS LIMITED WARRANTY IS THE SOLE EXPRESS WARRANTY GIVEN BY THE MANUFACTURER. NO PRODUCT PERFORMANCE

SPECIFICATION OR DESCRIPTION WHEREVER APPEARING IS WARRANTED BY MANUFACTURER EXCEPT TO THE EXTENT SET

FORTH IN THIS LIMITED WARRANTYI ANY IMPLIED WARRANTY PROTECTION ARISING UNDER THE LAWS OF ANY S'I_TE,

INCLUDING IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR USE, IS HEREBY

LIMITED IN DURATION TO THE DURA2FION OF THIS LIMITED WARRANTYI

28

NeitherdealersnortheretailestablishmentsellingthisproducthasanyauthoritytomakeanyadditionalwalTantiesortopromiseremediesinaddition

toorinconsistentwiththosestatedabove.Manut:acturer'smaximumliability,inanyevent,shallnotexceedthedocumentedpurchasepriceofthe

productpaidbytheoriginalconsumer.Thiswarrantyonlyappliestounitspurchasedfromanauthorizedretailerandorre-seller.

NOTE:Somestatesdonotallowanexclusionorlimitationofincidentalorconsequentialdamages,sosomeoftheabovelimitationsorexclusionsmay

notapplytoyou;thislimitedwarrantygivesyouspecificlegalrightsassetforherein.Youmayalsohaveotherrightswhichvaryfromstatetostate.

Ifyouwishtoobtainperformanceofanyobligationunderthislimitedwarranty,youshouldwriteto:

NexgrillCustomerRelations

5270EdisonAvenue

Chino,CA 91710

All con.wtmer ret,rn.s', part.s"order.s',general q,estions, and *ro*tble.s'hootingassistance can be acquired by calling 1-877-373-2301.

29