Kmart 02823117 3 User Manual REEL MOWER Manuals And Guides 1012090L
User Manual: Kmart 02823117-3 02823117-3 KMART REEL MOWER - Manuals and Guides View the owners manual for your KMART REEL MOWER #028231173. Home:Lawn & Garden Parts:Kmart Parts:Kmart REEL MOWER Manual
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Safe Operation Practices • Set-Up • Operation • Maintenance • Service • Troubleshooting • Warranty L Reel Mower m Moclels 3000 & 3100 MTD LLC, P.O. BOX 361131 CLEVELAND, OHiO 44136-0019 FormNo.769-06424A (October21,2010) 1 ToTheOwner ThankYou Thank you for purchasing an MTD Reel Mower. engineered to provide excellent operated and maintained. Please read this entire manual It instructs performance It was carefully prior to operating your machine. persons who will operate address and mailing carefully follow concerning address can be found to ensure your complete and Please be sure that you, and any other the machine, or questions the machine, phone your local authorized MTD service dealer or contact us directly. MTD's Customer Support telephone numbers, website the equipment. you how to safely and easily set up, operate maintain If you have any problems when properly Throughout the machine satisfaction this manual, are observed on this page. We want at all times. all references to right and left side of the from the operating position recommended safety practices at all times. Failure to do so could result in personal injury or property damage. All information product in this manual information is relative to the most recent available at the time of printing. Review this manual frequently to familiarize yourself with the machine, its features and operation. Please be aware that this Operator's Manual may cover a range of product specifications for various models. Characteristics and features discussed and/or illustrated in this manual may not be applicable the right to change equipment without to all models. We reserve product specifications, designs and notice and without incurring obligation. 1"able of Contents Safe Operation Practices ........................................ 3 Illustrated Warranty Assembly & Set-Up .................................................. S Operation ................................................................. 7 Maintenance &Adjustment. .................................. up and operating information in the provided DDDDDDDDDDD please and record the area to the right. You can locate the model plate by looking near the wheels of the machine. This information will be necessary, should you seek technical support via our web site, Customer authorized service dealer. Support Back Cover MODEL NUMBER your new equipment, locate the model plate on the equipment .................................................. 10 8 RecordProductinformation Before setting Parts List ............................................... Department, SERIAL NUMBER or with a local [3N[3N[3N[3N[3ND CustomerSupport Please do NOTreturn If you have difficulty this machine, the machine assembling to the retailer this product you can seek help from Visit us on the web at www.mtdproducts.com 0 Call a Customer 0 Write Support Representative without or have any questions the experts. 0 or dealer Choose from at (800) 800-7310 to MTD LLC • RO. Box 361131 • Cleveland, first contacting regarding the options the controls, below: or (330) 220-4683 OH • 44136-0019 the Customer operation, Support Department. or maintenance of 2 ImportantSafeOperationPractices WARNING: This symbol could endanger points out important the personal all instructions in this manual with these instructions DANGER: This machine machine is capable attempting of amputating safety instructions fingers could carefully in its entirety to assemble this machine. Read, understand, all instructions on the machine and in the manual(s) before operation. and regular Keep this manual reference Be completely familiar before operating it. 3. This machine with the proper is a precision not a plaything. 11. in a safe caution to mow grass. Do not use it for any other Failure to observe Many injuries occur as a result of the mower being pulled a fall caused by slipping or tripping. if you are falling; release the Be careful when pulling the machine backward. Look down Be sure you are well balanced with sure footing. 12. Do not operate the mower alcohol or drugs. 13. Never operate the mower in wet grass. Always be sure of your footing. A slip and fall can cause serious personal at all to perform objects. and behind to avoid tripping. use of this machine exercise extreme in can result in serious injury. This Do not hold on to the mower and for ordering has been designed practices handle immediately. piece of power equipment, Therefore, times. This machine Failure to comply to the safe operation and toes and throwing parts. 2. Read and follow result in serious injury. before attempting and follow replacement according over the foot during manual and others. this machine. or error on the part of the operator 10. Read this operator's place for future to operate if not followed, HEED ITS WARNING! GeneralOperation 1. of yourself which, injury. was built to be operated Carelessness the following before property may result in personal When you see this symbol. this manual. safety and/or safety instructions under the influence of injury. one job: 14. purpose. while Mow only in daylight or good artificial light. Walk, never run. 4. Never allow children under 10 years of age to operate this machine. Children 10 and over should read and understand the instructions and safe operation and on the machine and should practices be trained 15. has stopped Only responsible individuals rules of safe operation machine. 6. Thoroughly who are familiar should be allowed with these to use this inspect the area where the equipment foreign 7. handles and keep children, away from anyone 8. mower stay in operator bystanders, while it is in operation. and pets Stop machine if work shoes and close-fitting slacks and shirts. Shirts and pants that cover the arms shoes are recommended. operate this machine in bare feet, sandals, slippery weight (e.g. canvas) shoes. 9. Do not put hands or feet near rotating blades can amputate rotating. Only use parts and accessories made for this machine by the manufacturer. Failure to do so can result in personal practices when moving mower. injury. 18. If situations occur which are not covered in this manual, care and good judgement. Contact Customer Support assistance or the name of the nearest service dealer. Never or light- use for Slope Operation Slopes are a major factor related to slip and fall accidents, enters area. Wear sturdy, rough-soled and legs and steel-toed Never place any part Use safe lifting zone behind helpers to rotate for a few seconds moving. 17. objects. To help avoid blade contact, has stopped 16. is to be used. Remove all stones, sticks, wire, bones, toys and other blade may continue of the body in the blade area until you are sure the blade and supervised by an adult. 5. The cutting after the mower in this manual which can result in severe injury. Operation on slopes requires extra caution. If you feel uneasy on a slope, do not mow it. If the slope is greater than 15 degrees, do not mow it. Do: 1. blades. Contact with Mow across the face of slopes; never up and down. Exercise caution when changing direction on slopes. fingers and toes. 2. Watch for holes, ruts, rocks, hidden objects, or bumps which can cause you to slip or trip. Tall grass can hide obstacles. 3. Always be sure of your footing. serious personal injury. A slip and fall can cause Do Not: 1. Service Do not mow near drop-offs, could lose your footing ditches or embankments, you 1. Mower blades are sharp and can cut. Wear gloves, and use extra caution when servicing them. 2. Keep all nuts, bolts, and screws tight or balance. 2. Do not mow slopes greater than 15 degrees. 3. Do not mow on wet grass. Unstable footing could cause equipment slipping. 3. Never tamper operation Children Tragic accidents presence can occur if the operator of small children. Children is in safe working to be sure the condition. with safety devices. Check their proper regularly. is not alert to the are often attracted to the mower and the mowing activity. Children younger than 10 yearsold do not understand the dangers. Never assume that children will remain where you last saw them. 1. Keep children younger than 10 years-old out ofthe mowing area and under watchful care of a responsible adult other than the operator. 2. Be alert and stop mowing 3. Use extreme care when approaching blind corners, doorways, shrubs, trees, or other objects that may obscure your vision of a child who may run into the mower. 4. Never allow children under 10 years of age to operate this machine. Children 10 and over should read and understand the instructions if a child or others enter the area. and safe operation and on the machine adult. and be trained practices in this manual and supervised by an Safety Symbols This page depicts machine and describes before attempting safety symbols to assemble that may appear on this product. Read, understand, and follow all instructions and operate. READ THE OPERATOR'S MANUAL(S) Read, understand, assemble and follow all instructions in the manual(s) before and operate DANGER -- ROTATING BLADES To reduce the risk of injury, keep hands and feet away. • I!1 4 I SECTION 2 -- ® DANGER -- BYSTANDERS Do not mow when children IMPORTANT SAFE OPERATION PRACTICES or others are around. attempting to on the 3 Assembly & Set-Up Contents of Crate One Upper Handle Two Mid Handles One Lower Handle Six Carriage Bolts Six Wing Six Saddle Washers One Grass Catcher (Model 3100) Knobs One Operator's Manual One Product Mower Set-Up Attaching the Handle 1. Secure the upper carriage handle to the mid handles with two bolts, two saddle washers and two wing knobs. See Fig. 3-1. Figure 3-2 Figure 3=1 2. Securethe handleassembledin step 1 tothelowerhandlewith four carriage bolts, four saddle washers and four wing knobs. See Fig. 3-2. 3. Position the complete handle assembly over the studs on the rear of the mower frame. See Fig. 3-3. Figure 3=3 Registration Card Adjusting the Cutting Height Attaching the GrassCatcher(Model 3100) The cutting height can be adjusted 3/4-inch and 21/2-inches. to between approximately I. opening Move the right-hand height adjustment lever outward and then position it forward (to lower the cutting height) or 2. rearward f (to raise the cutting into the notch for your desired Expand the grass catcher height) height. before releasing it See Fig. 3-4. from its collapsed up the hinges found Position the grass catcher the mower. See Fig. 3-5. position by on the inside of its frame. hooks over the rod on the rear of \ Figure 3-5 3. Figure 3-4 Position the strapthrough the mower's 2. RepeatStep I on the left-hand height adjustment side making sureto release the lever into the corresponding notch. the grass catcher's handleand lower handle crossbar to support of the grass catcher. See Fig. 3-6. Adjust the length of the strap so that the bag is low to the ground but not dragging on the ground. Figure 3-6 6 I SECTION3 -- ASSEMBLY& SET-UP over the rear 4 Operation UsingYourLawnMower Please observe the following when operating your reel mower. Transportingthe Mower Be sure lawn is clear of stones, sticks, wire, or other objects which could damage lawn mower During normal operation, the blade reel will turn anytime the mower's front wheels are turning. To safely move the mower or engine. from one location result in foreign objects being thrown into the eyes, WARNING: The operation any lawnAlways mower wear can which can damage your eyesofseverely. _ safety glasses while operating performing any adjustments the mower, or while dry. Attempting to mow wet grass can result in an uneven cut. Slightly overlap uncut strips. without the blade reel turning, F pace while pushing the each pass to even the cut and avoid leaving Mow the lawn regularly, growing to another pivot the handle over the reel and push the mower or repairs on it. Mow the lawn when the grass is relatively Maintain a consistent walking mower in straight passes. simply at least once a week during season. Mow more frequently with a conventional rotary the than you would lawn mower. Always mow with the blade height adjusted to cut no more than 1/3the total height of grass. If the height of your lawn's grass exceeds four inches, adjust the blade height to its highest position before mowing. After mowing, readjust the blade to your preferred cutting height and mow the lawn a second time within the next one or two days. \ Figure 44 UsingGrassCatcher(Model3100) You can use the grass catcher to collect operating 1. clippings while Attach grass catcher & Set-Up section. in catcher following instructions Grass clippings as you operate in the Assembly will automatically Remove the grass catcher's to remove thoroughly any damage up and away from the the bag. Dispose of the grass clippings and reinstall the bag when WARNING: clippings. strap from the lower handle's crossbar and lift the grass catcher mower collect the mower. The faster you push the mower, the more effectively it will collect Operate the mower till grass catcher is full. 2. you are the mower. complete. If you strike a foreign inspect before mower object, for any damage. operating. Repair from the opposite side. See Fig. 4-1. Pushing the mower manner mode) (transport prohibits the blade reel from in this turning. Maintenance& Adjustments Maintenance Adjustments General Recommendations Always observe maintenance. The warranty safety rules when performing any to rotate. on this lawn mower does not cover items that have been subjected to operator abuse or negligence. To receive full value from warranty, operator must maintain the lawn mower as instructed here. All adjustments season. Periodically should Blade ClearanceAdjustment The blade reel is adjusted for proper clearance from the cutting bar at the factory. However, after extended periods of mowing or as part of annual maintenance, be checked at least once each clearance check all fasteners cutting apply lubricant to mower's cutting If blade clearance surfaces, and difficult reel axle shaft and wheels. the build-up the mower by wiping of grass clippings it down or other pattern will be will be noisy operating. proceed as follows: 1. Locate the adjustment bolts found on the underside cutting bar on the rear of the mower. 2. Using a 13ram wrench, of the with a damp cloth after each use. Scrape and clean the mower plastic scraper or brush). with a suitable Do not use a pressure washer or garden mower. Remove deposits debris, clean that the blade is too narrow, the machine to push while To adjust blade clearance, Cleaningthe Mower To prevent it is recommended be readjusted. If blade clearance is too wide, the cutting rough and uneven. and make sure these are tight. Regularly Wear gloves, and use extra caution when servicing ARNING: Mowerrotation blades can are cause sharp the and blade can cut. them. Any wheel reel _ tool (e.g. a tighten the adjustment bolts (one on each end) 1/4-turn. See Fig. 5-1. hose to clean the screws, as this could damage the cutter bar. Tighten Do not overtighten the adjusting during final adjustment. CAUTION: both screws from the wheel tread. Blade Care i_ Wear gloves, and use extra caution when servicing WARNING: them. Mower blades are sharp and can cut. Periodically sharpen the blades as follows: 1. Spread a thin layer of lapping compound the front edge of the reel blades. 2. Adjust the cutter barso that the blade has light but firm contact across the full width of the cutter bar. Refer to Blade Clearance 3. Operate the mower of the cutter 4. Adjustment (100 - 240 grit) on later in this section. on a paved surface until the front edge bar blade is polished. Clean any grinding compound or debris from the cutter bar blade, reel blade, pinions, and pawls. ,J Figure 5-1 3. To test for proper adjustment: a. Lean the mower on the handle. all the way back so that it's resting b. Use one hand to slowly rotate the wheel of the mower, causing the blade reel to slowly turn. If the wheel is too difficult adjustment to turn, slightly loosen each screw. While the blade reel is turning, insert a sheet of paper between the blade reel and the cutting bar. See Fig. 5-2. The paper should shear evenly along the entire length of the cutter scissors. If the paper doesn't each adjustment bar, as if being cut by shear, slightly tighten screw and repeat the test. Figure 5-2 SECTION S -- MAINTENANCE & ADJUSTMENTS 9 Models15A-3000& 15A3100 @ @ © Models15A-3000& 15A-3100 Ref, I Part Number Description Ref, [ Part Number Description 1 720-04167 Grip, Handle, 26 x 16 x 630 24 710-05325 Bolt, M6x20, 2 749-04811 Handle, Upper 25 731-08254 Hub Cap 3 749-04812 Handle, Middle 26 734-04607 Wheel, Complete 4 720-04169 Knob, Orange 27 787-01969 Bracket, Black 5 749-04813 Handle, Lower (Model 3000) 28 736-04568 Washer, Spacer, Gb/T7244 5 749-04814 Handle, Lower (Model 3100) 29 787-01973 Bracket, Support, 6 710-05321 Bolt, M6 x 35gb/T12 30 736-04569 Washer, 20x10.2x1.4 7 711-05531 Shaft, Rear,Black (Model 3000) 31 712-04294 Nut, MIO, Gb/T6172.2 7 711-05533 Shaft, Rear,Black (Model 3100) 32 717-04917 Gear, 41ram, Pa66 8 712-04292 Nut, M8, Gb/T6172.2 33 787-01976 Support, 9 736-04563 Washer, 17 x 8.2 x 1.2 34 736-04570 Washer, 34 x 15.5x 1 10 711-05534 Pin, (Model 3000) 35 741-04514 Bearing, 6002z 10 711-05535 Pin, (Model 3100) 36 742-04362 Blade, Roller (Model 3000) 11 710-05322 Screw, M8-16gbt70.2 36 742-04363 Blade, Roller (Model 3100) 12 787-01986 Bracket, Rear,LH, Black 37 787-01978 Shield, Deflector (Model 3000) 13 787-01961 Handle, Adjustment, Orange 37 787-01980 Shield, Deflector (Model 3100) 14 734-04605 Wheel, Rear 38 787-01982 Bracket, Support, 15 736-04564 Washer, 17 x 8.2 x 1.2 39 711-05536 Axle, Wheel, 19x65.5 16 736-04565 Washer, Gb/T955 40 712-04295 Nut, M8, Gb/T6170 17 736-04566 Washer, 20 x 13x 1 41 710-05326 Bolt, M8x16gb/T5781 18 710-05323 Bolt, M8 x 24 42 787-01985 Bracket, Adjustment, 9 Tooth RH 19 787-01965 Bracket, Lower Blade, Black (Model 3000) 787-01994 Bracket, Adjustment, 9 Tooth LH 43 787-01988 Bracket, Rear, RH, Black 44 710-05327 Bolt, M6xlO Gb/T5780 45 764-04133 Grass Bag (Model 46 727-04374 Strap, Grass Bag (Model 3100) 47 736-04573 Saddle Washer 19 787-01967 Bracket, Lower Blade, Black (Model 3100) 20 712-04293 Nut, M8 x 1 21 732-04854 Spacer, 65mm, 17 x 4 x 48 22 710-05324 Bolt, M8 x 1 x 65 23 736-04567 Washer, 25 x 6.5 x 1.5 Gb/T5780 LH, Black 19x 10x 5 RH, Black 3100) 11 MANUFACTURER'S LiMiTED WARRANTY The limited warranty set forth below is given by MTD LLC with respect to new merchandise purchased and used in the United States and/or its territories and possessions, and by MTD Products Limited with respect to new merchandise purchased and used in Canadaand/ or its territories and possessions (either entity respectively, "MTD"). "MTD" warrants this product (excluding its Normal Wear Parts and Attachments as described below) against defects in material and workmanship for a period of two (2) years commencing on the date of original purchase and will, at its option, repair or replace, free of charge, any part found to be defective in materials or workmanship. This limited warranty shall only apply if this product has been operated and maintained in accordance with the Operator's Manual furnished with the product, and has not been subject to misuse, abuse, commercial use, neglect, accident, improper maintenance, alteration, vandalism, theft, fire, water, or damage because of other peril or natural disaster. Damage resulting from the installation or use of any part, accessory or attachment not approved by MTD for use with the product(s) covered by this manual will void your warranty as to any resulting damage. Normal Wear Parts are warranted to be free from defects in material and workmanship for a period of thirty (30) days from the date of purchase. Normal wear parts include, but are not limited to items such as: batteries, belts, blades, blade adapters, tines, grass bags, wheels, rider deck wheels, seats, snow thrower skid shoes, friction wheels, shave plates, auger spiral rubber, engine oil, air filters, spark plugs and tires. Attachments-- MTD warrants attachments for this product against defects in material and workmanship for a period of one (1) year, commencing on the date of the attachment's original purchase or lease. Attachments include, but are not limited to items such as: grass collectors and mulch kits. HOWTO OBTAINPARTSAND SERVICE:Warranty service is available, WITH PROOFOF PURCHASE,through your local authorized service dealer. To locate the dealer in your area: In the U.S.A. Check your Yellow Pages, or contact MTD LLC at RO. Box 361131, Cleveland, Ohio 44136-0019, or call 1-800-800-7310, 1-330-2204683 or log on to our Web site at www.mtdproducts.com. In Canada Contact MTD Products Limited, Kitchener, ON N2G4J1, or call 1-800668-1238 or log on to our Web site at www.mtdcanada.com. This limited warranty does not provide coverage in the following cases: a. FOR c. Service completed by someone other than an authorized service dealer. d. MTD does not extend any warranty for products sold or exported outside of the United States and/or Canada, and their respective possessions and territories, except those sold through MTD's authorized channels of export distribution. e. Replacement parts that are not genuine MTD parts. f. Transportation charges and service calls. g. MTD does not warrant this product for commercial use. No implied warranty, including any implied warranty of merchantability or fitness for a particular purpose, applies after the applicable period of express written warranty above as to the parts as identified. No other express warranty, whether written or oral, except as mentioned above, given by any person or entity, including a dealer or retailer, with respect to any product, shall bind MTD. Duringthe period of the warranty, the exclusive remedy is repair or replacement of the product as set forth above. The provisions as set forth in this warranty provide the sole and exclusive remedy arising from the sale. MTD shall not be liable for incidental or consequential loss or damage including, without limitation, expenses incurred for substitute or replacement lawn care services or for rental expenses to temporarily replace a warranted product. Some states do not allow the exclusion or limitation of incidental or consequential damages, or limitations on how long an implied warranty lasts, so the above exclusions or limitations may not apply to you. In no event shall recovery of any kind be greater than the amount of the purchase price of the product sold. Alteration of safety features of the product shall void this warranty. You assume the risk and liability for loss, damage, or injury to you and your property and/or to others and their property arising out of the misuse or inability to use the product. This limited warranty shall not extend to anyone other than the original purchaser or to the person for whom it was purchased as a gift. HOWSTATELAW RELATESTO THIS WARRANTY: This limited warranty gives you specific legal rights, and you may also have other rights which vary from state to state. IMPORTANT: Owner must present Original Proof of Purchase to obtain warranty coverage. Log splitter pumps, valves, and cylinders havea separate oneyear warranty. b. Routine maintenance items such as lubricants, filters, blade sharpening, tune-ups, brake adjustments, clutch adjustments, deck adjustments, and normal deterioration of the exterior finish due to use or exposure. MTD LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-0019; Phone: 1=800=800=7310, 1=330=220-4683 MTD Canada Limited - KITCHENER, ON N2G 4J1; Phone 1-800-668-1238 GDOC-100016 REV. C
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