Kmart 02823117 3 User Manual REEL MOWER Manuals And Guides 1012090L

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Safe Operation Practices • Set-Up • Operation • Maintenance • Service • Troubleshooting • Warranty

Reel Mower mMoclels 3000 & 3100

MTD LLC, P.O. BOX 361131 CLEVELAND, OHiO 44136-0019

FormNo.769-06424A

(October21,2010)

ToTheOwner 1

ThankYou

Thank you for purchasing an MTD Reel Mower. It was carefully

engineered to provide excellent performance when properly

operated and maintained.

Please read this entire manual prior to operating the equipment.

It instructs you how to safely and easily set up, operate and

maintain your machine. Please be sure that you, and any other

persons who will operate the machine, carefully follow the

recommended safety practices at all times. Failure to do so could

result in personal injury or property damage.

All information in this manual is relative to the most recent

product information available at the time of printing. Review

this manual frequently to familiarize yourself with the machine,

its features and operation. Please be aware that this Operator's

Manual may cover a range of product specifications for various

models. Characteristics and features discussed and/or illustrated

in this manual may not be applicable to all models. We reserve

the right to change product specifications, designs and

equipment without notice and without incurring obligation.

If you have any problems or questions concerning the machine,

phone your local authorized MTD service dealer or contact us

directly. MTD's Customer Support telephone numbers, website

address and mailing address can be found on this page. We want

to ensure your complete satisfaction at all times.

Throughout this manual, all references to right and left side of the

machine are observed from the operating position

1"able of Contents

Safe Operation Practices ........................................ 3

Assembly &Set-Up .................................................. S

Operation ................................................................. 7

Maintenance &Adjustment. .................................. 8

Illustrated Parts List ............................................... 10

Warranty .................................................. Back Cover

RecordProductinformation

Before setting up and operating your new equipment, please

locate the model plate on the equipment and record the

information in the provided area to the right. You can locate the

model plate by looking near the wheels of the machine. This

information will be necessary, should you seek technical support

via our web site, Customer Support Department, or with a local

authorized service dealer.

MODEL NUMBER

DDDDDDDDDDD

SERIAL NUMBER

[3N[3N[3N[3N[3ND

CustomerSupport

Please do NOTreturn the machine to the retailer or dealer without first contacting the Customer Support Department.

If you have difficulty assembling this product or have any questions regarding the controls, operation, or maintenance of

this machine, you can seek help from the experts. Choose from the options below:

0 Visit us on the web at www.mtdproducts.com

0 Call a Customer Support Representative at (800) 800-7310 or (330) 220-4683

0 Write to MTD LLC • RO. Box 361131 • Cleveland, OH • 44136-0019

ImportantSafeOperationPractices 2

WARNING: This symbol points out important safety instructions which, if not followed,

could endanger the personal safety and/or property of yourself and others. Read and follow

all instructions in this manual before attempting to operate this machine. Failure to comply

with these instructions may result in personal injury.

When you see this symbol. HEED ITS WARNING!

DANGER: This machine was built to be operated according to the safe operation practices in

this manual. Carelessness or error on the part of the operator can result in serious injury. This

machine is capable of amputating fingers and toes and throwing objects. Failure to observe

the following safety instructions could result in serious injury.

GeneralOperation

1. Read this operator's manual carefully in its entirety before

attempting to assemble this machine. Read, understand,

and follow all instructions on the machine and in the

manual(s) before operation. Keep this manual in a safe

place for future and regular reference and for ordering

replacement parts.

2. Be completely familiar with the proper use of this machine

before operating it.

3. This machine is a precision piece of power equipment,

not a plaything. Therefore, exercise extreme caution at all

times. This machine has been designed to perform one job:

to mow grass. Do not use it for any other purpose.

4. Never allow children under 10 years of age to operate this

machine. Children 10 and over should read and understand

the instructions and safe operation practices in this manual

and on the machine and should be trained and supervised

by an adult.

5. Only responsible individuals who are familiar with these

rules of safe operation should be allowed to use this

machine.

14.

15.

10. Many injuries occur as a result of the mower being pulled

over the foot during a fall caused by slipping or tripping.

Do not hold on to the mower if you are falling; release the

handle immediately.

11. Be careful when pulling the machine backward. Look down

and behind to avoid tripping. Be sure you are well balanced

with sure footing.

12. Do not operate the mower while under the influence of

alcohol or drugs.

13. Never operate the mower in wet grass. Always be sure of

your footing. A slip and fall can cause serious personal

injury.

Mow only in daylight or good artificial light. Walk, never

run.

16.

17.

6. Thoroughly inspect the area where the equipment is to be

used. Remove all stones, sticks, wire, bones, toys and other 18.

foreign objects.

7. To help avoid blade contact, stay in operator zone behind

handles and keep children, bystanders, helpers and pets

away from mower while it is in operation. Stop machine if

anyone enters area.

8. Wear sturdy, rough-soled work shoes and close-fitting

slacks and shirts. Shirts and pants that cover the arms

and legs and steel-toed shoes are recommended. Never

operate this machine in bare feet, sandals, slippery or light- Do:

weight (e.g. canvas) shoes. 1.

9. Do not put hands or feet near rotating blades. Contact with

blades can amputate fingers and toes.

The cutting blade may continue to rotate for a few seconds

after the mower has stopped moving. Never place any part

of the body in the blade area until you are sure the blade

has stopped rotating.

Use safe lifting practices when moving mower.

Only use parts and accessories made for this machine by

the manufacturer. Failure to do so can result in personal

injury.

If situations occur which are not covered in this manual, use

care and good judgement. Contact Customer Support for

assistance or the name of the nearest service dealer.

SlopeOperation

Slopes are a major factor related to slip and fall accidents, which

can result in severe injury. Operation on slopes requires extra

caution. If you feel uneasy on a slope, do not mow it. If the slope

is greater than 15 degrees, do not mow it.

Mow across the face of slopes; never up and down. Exercise

caution when changing direction on slopes.

Watch for holes, ruts, rocks, hidden objects, or bumps

which can cause you to slip or trip. Tall grass can hide

obstacles.

Always be sure of your footing. A slip and fall can cause

serious personal injury.

Do Not:

1. Do not mow near drop-offs, ditches or embankments, you

could lose your footing or balance.

2. Do not mow slopes greater than 15 degrees.

3. Do not mow on wet grass. Unstable footing could cause

slipping.

Children

Tragic accidents can occur if the operator is not alert to the

presence of small children. Children are often attracted to the

mower and the mowing activity. Children younger than 10 years-

old do not understand the dangers. Never assume that children

will remain where you last saw them.

1. Keep children younger than 10 years-old out ofthe

mowing area and under watchful care of a responsible

adult other than the operator.

2. Be alert and stop mowing if a child or others enter the area.

3. Use extreme care when approaching blind corners,

doorways, shrubs, trees, or other objects that may obscure

your vision of a child who may run into the mower.

4. Never allow children under 10 years of age to operate this

machine. Children 10 and over should read and understand

the instructions and safe operation practices in this manual

and on the machine and be trained and supervised by an

adult.

Service

1. Mower blades are sharp and can cut. Wear gloves, and use

extra caution when servicing them.

2. Keep all nuts, bolts, and screws tight to be sure the

equipment is in safe working condition.

3. Never tamper with safety devices. Check their proper

operation regularly.

Safety Symbols

This page depicts and describes safety symbols that may appear on this product. Read, understand, and follow all instructions on the

machine before attempting to assemble and operate.

• ®

I!1

READ THE OPERATOR'S MANUAL(S)

Read, understand, and follow all instructions in the manual(s) before attempting to

assemble and operate

DANGER -- ROTATING BLADES

To reduce the risk of injury, keep hands and feet away.

DANGER -- BYSTANDERS

Do not mow when children or others are around.

4 I SECTION 2 -- IMPORTANT SAFE OPERATION PRACTICES

Assembly& Set-Up 3

Contents of Crate

One Upper Handle

Six Carriage Bolts

One Grass Catcher (Model 3100)

Two Mid Handles

Six Wing Knobs

One Operator's Manual

One Lower Handle

Six Saddle Washers

One Product Registration Card

MowerSet-Up

Attaching the Handle

1. Secure the upper handle to the mid handles with two

carriage bolts, two saddle washers and two wing knobs.

See Fig. 3-1.

Figure 3-2

Figure 3=1

2. Securethe handleassembledin step 1 tothelowerhandlewith

four carriage bolts, four saddle washers and four wing

knobs. See Fig. 3-2.

3. Position the complete handle assembly over the studs on

the rear of the mower frame. See Fig. 3-3.

Figure 3=3

Adjusting the Cutting Height

The cutting height can be adjusted to between approximately

3/4-inch and 21/2-inches.

Move the right-hand height adjustment lever outward and

then position it forward (to lower the cutting height) or

rearward (to raise the cutting height) before releasing it

into the notch for your desired height. See Fig. 3-4.

Figure 3-4

2. RepeatStep I on the left-hand side making sureto release the

height adjustment lever into the corresponding notch.

Attaching the GrassCatcher(Model 3100)

I. Expand the grass catcher from its collapsed position by

opening up the hinges found on the inside of its frame.

2. Position the grass catcher hooks over the rod on the rear of

the mower. See Fig. 3-5.

Figure 3-5

3. Position the strapthrough the grass catcher's handleand over

the mower's lower handle crossbar to support the rear

of the grass catcher. See Fig. 3-6. Adjust the length of the

strap so that the bag is low to the ground but not dragging

on the ground.

Figure 3-6

6 I SECTION3 -- ASSEMBLY&SET-UP

Operation 4

UsingYourLawnMower

Please observe the following when operating your reel mower.

Be sure lawn is clear of stones, sticks, wire, or other objects

which could damage lawn mower or engine.

_WARNING: The operation of any lawn mower can

result in foreign objects being thrown into the eyes,

which can damage your eyes severely. Always wear

safety glasses while operating the mower, or while

performing any adjustments or repairs on it.

Mow the lawn when the grass is relatively dry. Attempting

to mow wet grass can result in an uneven cut.

Maintain a consistent walking pace while pushing the

mower in straight passes.

Slightly overlap each pass to even the cut and avoid leaving

uncut strips.

Mow the lawn regularly, at least once a week during the

growing season. Mow more frequently than you would

with a conventional rotary lawn mower.

Always mow with the blade height adjusted to cut no more

than 1/3the total height of grass.

If the height of your lawn's grass exceeds four inches,

adjust the blade height to its highest position before

mowing. After mowing, readjust the blade to your

preferred cutting height and mow the lawn a second time

within the next one or two days.

UsingGrassCatcher(Model3100)

You can use the grass catcher to collect clippings while you are

operating the mower.

1. Attach grass catcher following instructions in the Assembly

& Set-Up section. Grass clippings will automatically collect

in catcher as you operate the mower. The faster you push

the mower, the more effectively it will collect clippings.

Operate the mower till grass catcher is full.

2. Remove the grass catcher's strap from the lower handle's

crossbar and lift the grass catcher up and away from the

mower to remove the bag. Dispose of the grass clippings

and reinstall the bag when complete.

WARNING: If you strike a foreign object,

thoroughly inspect mower for any damage. Repair

any damage before operating.

Transportingthe Mower

During normal operation, the blade reel will turn anytime the

mower's front wheels are turning. To safely move the mower

from one location to another without the blade reel turning,

simply pivot the handle over the reel and push the mower

Figure 44

from the opposite side. See Fig. 4-1. Pushing the mower in this

manner (transport mode) prohibits the blade reel from turning.

Maintenance& Adjustments

Maintenance

GeneralRecommendations

Always observe safety rules when performing any

maintenance.

The warranty on this lawn mower does not cover items that

have been subjected to operator abuse or negligence. To

receive full value from warranty, operator must maintain

the lawn mower as instructed here.

All adjustments should be checked at least once each

season.

Periodically check all fasteners and make sure these are

tight.

Regularly apply lubricant to mower's cutting surfaces,

cutting reel axle shaft and wheels.

Cleaningthe Mower

To prevent the build-up of grass clippings or other debris, clean

the mower by wiping it down with a damp cloth after each use.

Scrape and clean the mower with a suitable tool (e.g. a

plastic scraper or brush).

Do not use a pressure washer or garden hose to clean the

mower.

Remove deposits from the wheel tread.

BladeCare

i_ WARNING: Mower blades are sharp and can cut.

Wear gloves, and use extra caution when servicing

them.

Periodically sharpen the blades as follows:

1. Spread a thin layer of lapping compound (100 - 240 grit) on

the front edge of the reel blades.

2. Adjust the cutter barso that the blade has light but firm

contact across the full width of the cutter bar. Refer to

Blade Clearance Adjustment later in this section.

3. Operate the mower on a paved surface until the front edge

of the cutter bar blade is polished.

4. Clean any grinding compound or debris from the cutter bar

blade, reel blade, pinions, and pawls.

Adjustments

_ARNING: Mower blades are sharp and can cut.

Wear gloves, and use extra caution when servicing

them. Any wheel rotation can cause the blade reel

to rotate.

BladeClearanceAdjustment

The blade reel is adjusted for proper clearance from the cutting

bar at the factory. However, after extended periods of mowing or

as part of annual maintenance, it is recommended that the blade

clearance be readjusted.

If blade clearance is too wide, the cutting pattern will be

rough and uneven.

If blade clearance is too narrow, the machine will be noisy

and difficult to push while operating.

To adjust blade clearance, proceed as follows:

1. Locate the adjustment bolts found on the underside of the

cutting bar on the rear of the mower.

2. Using a 13ram wrench, tighten the adjustment bolts (one

on each end) 1/4-turn. See Fig. 5-1.

CAUTION: Do not overtighten the adjusting

screws, as this could damage the cutter bar. Tighten

both screws during final adjustment.

Figure 5-1

3. To test for proper adjustment:

a. Lean the mower all the way back so that it's resting

on the handle.

b. Use one hand to slowly rotate the wheel of the

mower, causing the blade reel to slowly turn. If the

wheel is too difficult to turn, slightly loosen each

adjustment screw.

While the blade reel is turning, insert a sheet of

paper between the blade reel and the cutting bar.

See Fig. 5-2. The paper should shear evenly along

the entire length of the cutter bar, as if being cut by

scissors. If the paper doesn't shear, slightly tighten

each adjustment screw and repeat the test.

Figure 5-2

SECTION S -- MAINTENANCE &ADJUSTMENTS 9

Models15A-3000& 15A3100

Models15A-3000& 15A-3100

Ref, I

Part Number

720-04167

749-04811

749-04812

720-04169

749-04813

749-04814

710-05321

711-05531

711-05533

712-04292

736-04563

711-05534

711-05535

710-05322

787-01986

787-01961

734-04605

736-04564

736-04565

736-04566

710-05323

787-01965

787-01967

712-04293

732-04854

710-05324

736-04567

Description

Grip, Handle, 26 x 16x 630

Handle, Upper

Handle, Middle

Knob, Orange

Handle, Lower (Model 3000)

Handle, Lower (Model 3100)

Bolt, M6 x 35gb/T12

Shaft, Rear,Black (Model 3000)

Shaft, Rear,Black (Model 3100)

Nut, M8, Gb/T6172.2

Washer, 17 x 8.2 x 1.2

Pin, (Model 3000)

Pin, (Model 3100)

Screw, M8-16gbt70.2

Bracket, Rear,LH, Black

Handle, Adjustment, Orange

Wheel, Rear

Washer, 17 x 8.2 x 1.2

Washer,Gb/T955

Washer,20 x 13x 1

Bolt, M8 x 24

Bracket, Lower Blade, Black

(Model 3000)

Bracket, Lower Blade, Black

(Model 3100)

Nut, M8 x 1

Spacer, 65mm, 17x 4 x 48

Bolt, M8 x 1 x 65

Washer,25 x 6.5 x 1.5

Ref, [

Part Number

710-05325

731-08254

734-04607

787-01969

736-04568

Description

Bolt, M6x20, Gb/T5780

Hub Cap

Wheel, Complete

Bracket, Black

Washer, Spacer, Gb/T7244

787-01973

736-04569

712-04294

717-04917

787-01976

736-04570

741-04514

742-04362

742-04363

787-01978

787-01980

787-01982

711-05536

712-04295

710-05326

787-01985

787-01994

787-01988

710-05327

764-04133

727-04374

736-04573

Bracket, Support, LH, Black

Washer, 20x10.2x1.4

Nut, MIO, Gb/T6172.2

Gear, 41ram, Pa66

Support, 19x 10x 5

Washer, 34 x 15.5x 1

Bearing, 6002z

Blade, Roller (Model 3000)

Blade, Roller (Model 3100)

Shield, Deflector (Model 3000)

Shield, Deflector (Model 3100)

Bracket, Support, RH, Black

Axle, Wheel, 19x65.5

Nut, M8, Gb/T6170

Bolt, M8x16gb/T5781

Bracket, Adjustment, 9 Tooth RH

Bracket, Adjustment, 9 Tooth LH

Bracket, Rear, RH, Black

Bolt, M6xlO Gb/T5780

Grass Bag (Model 3100)

Strap, Grass Bag (Model 3100)

Saddle Washer

MANUFACTURER'S LiMiTED WARRANTY FOR

The limited warranty set forth below is given by MTD LLC with

respect to new merchandise purchased and used in the United States

and/or its territories and possessions, and by MTD Products Limited

with respect to new merchandise purchased and used in Canadaand/

or its territories and possessions (either entity respectively, "MTD").

"MTD" warrants this product (excluding its Normal WearParts and

Attachments as described below) against defects in material and

workmanship for a period of two (2) years commencing onthe date

of original purchase and will, at its option, repair or replace, free of

charge, any part found to be defective in materials or workmanship.

This limited warranty shall only apply if this product has been

operated and maintained in accordance with the Operator's Manual

furnished with the product, and has not beensubject to misuse,

abuse, commercial use, neglect, accident, improper maintenance,

alteration, vandalism, theft, fire, water, or damage because of other

peril or natural disaster. Damage resulting from the installation or use

of any part, accessory or attachment not approved by MTD for use

with the product(s) covered by this manual will void your warranty as

to any resulting damage.

Normal Wear Parts are warranted to be free from defects in material

and workmanship for a period of thirty (30) days from the date of

purchase. Normal wear parts include, but are not limited to items

such as: batteries, belts, blades, blade adapters, tines, grass bags,

wheels, rider deck wheels, seats, snow thrower skid shoes, friction

wheels, shave plates, auger spiral rubber, engine oil, air filters, spark

plugs and tires.

Attachments-- MTD warrants attachments for this product against

defects in material and workmanship for a period of one (1) year,

commencing on the date of the attachment's original purchase or

lease. Attachments include, but are not limited to items such as:

grass collectors and mulch kits.

HOWTO OBTAINPARTSANDSERVICE:Warranty service is available,

WITH PROOFOFPURCHASE,through your local authorized service

dealer. To locate the dealer in your area:

In the U.S.A.

Check your Yellow Pages, or contact MTD LLC at RO. Box 361131,

Cleveland, Ohio 44136-0019, or call 1-800-800-7310, 1-330-220-

4683 or log on to our Web site at www.mtdproducts.com.

In Canada

Contact MTD Products Limited, Kitchener, ON N2G4J1, or call 1-800-

668-1238 or log on to our Web site at www.mtdcanada.com.

This limited warranty does not provide coverage in the following

cases:

Log splitter pumps, valves, and cylinders havea separate one-

year warranty.

Routine maintenance items such as lubricants, filters, blade

sharpening, tune-ups, brake adjustments, clutch adjustments,

deck adjustments, and normal deterioration of the exterior finish

due to use or exposure.

c. Service completed by someone other than an authorized service

dealer.

d. MTD does not extend any warranty for products sold or exported

outside of the United States and/or Canada, and their respective

possessions and territories, except those sold through MTD's

authorized channels of export distribution.

e. Replacement parts that are not genuine MTD parts.

f. Transportation charges and service calls.

g. MTD does not warrant this product for commercial use.

No implied warranty, including any implied warranty of

merchantability or fitness for a particular purpose, applies after

the applicable period of express written warranty above as to the

parts as identified. No other express warranty, whether written or

oral, except as mentioned above, given by any person or entity,

including a dealer or retailer, with respect to any product,shall

bind MTD. Duringthe period of the warranty, the exclusive remedy

is repair or replacement of the productas set forth above.

The provisions as set forth inthis warranty providethe sole and

exclusive remedy arising from the sale. MTD shall not be liable

for incidental orconsequential loss or damage including, without

limitation, expenses incurred for substitute or replacement lawn

care services or for rental expenses to temporarily replace a

warranted product.

Some states do not allow the exclusion or limitation of incidental

or consequential damages, or limitations on how long an implied

warranty lasts, so the above exclusions or limitations may not apply

to you.

In no event shall recovery of any kind be greater than the amount of

the purchase price of the product sold. Alteration of safety features of

the product shall void this warranty. You assume the risk and liability

for loss, damage, or injury to you and your property and/or to others

and their property arising out of the misuse or inability to use the

product.

This limited warranty shall not extend to anyone other than the

original purchaser or to the person for whom it was purchased as a

gift.

HOWSTATELAW RELATESTOTHIS WARRANTY: This limited

warranty gives you specific legal rights, and you may also have other

rights which vary from state to state.

IMPORTANT: Owner must present Original Proof of Purchase to

obtain warranty coverage.

MTD LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-0019; Phone: 1=800=800=7310, 1=330=220-4683

MTD Canada Limited - KITCHENER, ON N2G 4J1; Phone 1-800-668-1238

GDOC-100016 REV. C

Kmart 02823117 3 User Manual REEL MOWER Manuals And Guides 1012090L

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