Komatsu KDTG105 KOMTRAX terminal User Manual Instruction manual TG105

Komatsu Ltd. KOMTRAX terminal Instruction manual TG105

05 User Manual

1/11 TG105 KOMTRAX Terminal Instruction Manual Model Name TG105 Thank you for your purchasing TG105 terminal. ※KOMTRAX is a machine management system that uses wireless communications. ■ Read this instruction manual and use your KOMTRAX terminal correctly ■ ・Operators and service personnel for machines using KOMTRAX should make sure that they read and fully understand this document. ・Keep this document together with the Operation and Maintenance manual for the machine equipped with KOMTRAX, and read it repeatedly.
2/11 TG105 Features/Before using  What is TG105 TG105 is a communication terminal which is mounted on a vehicle to form a system together with server application software on the base station side and used to control movement of the vehicle and monitor it from a remote place.  Features ● TG105 uses LTE, UMTS, GSM and GPRS, so it can communicate in a lot of countries that they are used. (A communication contract is required in each place where TG105 will communicate, however.) ● TG105 has Wireless LAN function to be able to communicate other wireless equipment such as tablet PC. ● TG105 can connect ethernet network in the vehicle.  Before using ● Since TG105 is a wireless device using radio waves, so it is necessary to obtain authorization and conform to the laws of the country or territory where the machine equipped with TG105 is being used. It can be used only countries where use of it is permitted. For the countries where use of TG105 is permitted, ask your Komatsu distributor. ● Always contact your Komatsu distributor when exporting or reselling a vehicle equipped with TG105. Note that the radio communication function of TG105 may be turned off forcibly, when the vehicle is out of the countries or areas where use of TG105 is permitted. ● Before using TG105, you are required to take some procedures such as application for start of use. For details, ask your Komatsu distributor. ● KOMTRAX system uses wireless communications, so it cannot be used inside tunnels, underground inside buildings, or in mountain areas where radio waves cannot be received. Even when the machine is outside, it cannot be used in areas where the radio signal is weak or in areas outside the wireless communication. ● There is absolutely no need to inspect or operate TG105, but if any abnormality is found, please consult your Komatsu distributor.
3/11 TG105 Safety precautions The items to be observed without fail are explained as shown below to prevent an injury to the user and other persons and damage to property. If you do not obey these precautions, neither Komatsu nor your Komatsu distributor can take any responsibility for any problem that is caused or for any loss that results. ■Injuries and damage which can be caused by wrong use of TG105 are explained as shown below. ■ The types of the items to be observed are indicated and explained by the following icons. In the column with this mark, an item which "can cause a death or a serious injury to a person" is explained. WARNING In the column with this mark, an item which "can cause an injury to a person or only damage to property" is explained. CAUTION This icon indicates an item "to be noted". This icon indicates an item "to be prohibited". This icon indicates an item "to be executed without fail".
4/11 TG105 WARNING Do not install this set to a place where it will be an obstacle to view or operation. Prohibit Installation of this set to a place where it will be an obstacle to view or operation may cause an accident. Do not install this set to a place where temperature rises or lowers extremely or a place where it will receive strong vibration or impacts. Prohibit Neglecting this may cause a skin burn, a trouble, or a fire. Never disassemble, repair, modify, or move the communication terminal, antenna, or cables. Prohibit Neglecting this may cause a trouble, a fire, or an accident. Your Komatsu distributor will carry out removal and installation. Installe the communication terminal at leaset 22cm (8.7 inch) from a operater. For anyone wearing a pacemaker, the radio waves may have an adverse effect on the operation of the pacemaker. Use a battery having rated voltage of DC12V or DC24V to supply DC power to this set. This set is designed to be driven with DC power. Use a power supply in the rated range. Neglecting this may cause a trouble. Connect this set to external devices correctly and securely according to this manual. Neglecting this may cause a trouble or a fire. Install the body of this set securely. If the body is not installed securely, it may fall to cause an injury to a person or an accident. Prohibit
5/11 TG105 CAUTION Do not install this set to an outdoor place where it may be exposed to rainwater or seawater. Prohibit This set is not water-resistant. Do not pinch, tense, or damage the cables. Prohibit Neglecting this can cause a short circuit or a disconnection, which may cause a trouble or a fire. Use a specified communication antenna. Use a specified antenna. This set can be used only in countries where use of it is permitted. Prohibit Since this set has a radio device, it can be used only in countries where use of it is permitted. Contact your Komatsu distributor before installing a top guard or other attachment that covers the antenna. Attachments may cause a trouble of wireless communication. Take the action given in "LONG-TERM STORAGE" in the Operation and Maintenance Manual for the machine, when putting the machine into long-term storage. Even when the key is at the OFF position, a small amount of electric power is consumed by the KOMTRAX terminal.
6/11 TG105 FCC/IC Statements NOTICE:ThisdevicecomplieswithPart15oftheFCCRulesandIndustryCanada’sapplicablelicense‐exemptRSSs.Operationissubjecttothefollowingtwoconditions:(1) thisdevicemaynotcauseharmfulinterference,and (2) thisdevicemustacceptanyinterferencereceived,includinginterferencethatmaycauseundesiredoperation.NOTICE:ChangesormodificationsmadetothisequipmentnotexpresslyapprovedbyKomatsuLtdmayvoidtheFCCauthorizationtooperatethisequipment.NOTE: This equipment has been tested and found to comply with the limitsforaClassBdigitaldevice, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonableprotectionagainstharmfulinterferenceinaresidentialinstallation. Thisequipmentgenerates,usesand can radiate radio frequency energy and, if not installed and used in accordance with theinstructions, may cause harmful interference to radio communications.However,thereisnoguaranteethatinterferencewillnotoccurinaparticularinstallation. Ifthisequipmentdoescauseharmful interference to radio or television reception, which can be determined by turning theequipmentoffandon,theuserisencouragedtotrytocorrecttheinterferencebyoneormoreofthefollowingmeasures:‐ Reorientorrelocatethereceivingantenna.‐ Increasetheseparationbetweentheequipmentandreceiver.‐ Connecttheequipmentintoanoutletonacircuitdifferentfromthattowhichthereceiverisconnected.‐ Consultthedealeroranexperiencedradio/TVtechnicianforhelp.RadiofrequencyradiationexposureInformation:This equipment complies with FCC/IC radiation exposure limits setforthforanuncontrolledenvironment. This equipment should be installed and operated with minimum distanceof20cmbetweentheradiatorandyourbody.This transmitter must not be co‐located or operating in conjunction with any other antenna ortransmitter.
7/11 TG105 Request for correct use  Storage Do not store TG105 in a place where it will be exposed to direct sunlight, a place where the temperature is extremely low or the humidity is high, a place where there is much corrosive gas. (If it is stored in such a place, its performance and appearance may be lowered.)
8/11 TG105 Size and Outline TG105 ① Interface connector (AMP) Connects the power cable and signal lines on the vehicle side. For details, see the specifications of interface connector. ② SIM card outlet SIM card can insert when rubber cover removed. ① ② 160mm 90mm 125mm 36mm 150mm
9/11 TG105 Specifications of interface connector Connector on TG105 side: 174684-2 (Manufactured by TE connectivity) Pin Number Name I/O Remark 1 PWR_IN_GW - Power supply 2 PWR_CTR_GW In Start up signal from another controller 3 GND_PWR_GW - GND 4 DOS_L_RING Out Start up signal for another controller 5 COMM_ETHER_RX+ In Ethernet 100BASE-TX RX+ 6 COMM_ETHER_RX- In Ethernet 100BASE-TX RX- 7 COMM_ETHER_TX+ Out Ethernet 100BASE-TX TX+ 8 COMM_ETHER_TX- Out Ethernet 100BASE-TX TX-
10/11 TG105 Specifications TG105 Power source DC12V or DC24V (Operating range：DC10V～30V) Current consumption Communication Enabled：400mA Communication Disabled：185mA Standby State (Waiting for LTE only)：4mA Interface Ethernet 1ch 100BASE-TX Digital input 1ch start up signal from another controller Digital output 1ch start up signal for another controller Communication band and Output power Transmitter: ・EGSM850: +33dBm±2dB ・EGSM900: +33dBm±2dB ・GSM1800: +30dBm±2dB ・GSM1900: +30dBm±2dB ・GSM850 8-PSK: +27dBm±3dB ・GSM900 8-PSK: +27dBm±3dB ・GSM1800 8-PSK: +26dBm+3/-4dB ・GSM1900 8-PSK: +26dBm+3/-4dB ・UMTS850/1700/1900, WCDMA FDD Bd2/4/5: +24dBm +1/-3dB ・LTE(FDD) 700/850/1700/1900, Bd2/4/5/12: +23dBm ±2dB Wireless LAN Standard: IEEE802.11b/g/n Output power: ・IEEE802.11b: +13dBm ・IEEE802.11g/11n: +11dBm Connector Interface 174684-2 manufactured by TE connectivity Operating temperature -30℃～+60℃ Storing temperature -40℃～+80℃ humidity Under 98% (65℃) Water resistance R2 Vibration resistance 6.8G (5～200 Hz) Impact-resistant 50G Outside dimensions (mm) 165×90×36mm Weight 0.8kg
11/11 TG105 Troubles and causes Trouble Possible cause Remedy TG105 cannot communicate. Radio wave does not reach antenna because of obstacle around it. Install antenna to place where there are no obstacles. Out of communicable range. Move in communicable range. SIM card is not inserted. Insert contracted SIM card. Power source is not supplied. Check service power source, GND, and ACC line. TG105 has trouble. Replace TG105. When start up signal line is turned ON, TG105 does not operate. Power source is not supplied. Check service power source, GND, and ACC line. Interface connector pins are wrong. Correct interface connector pins. TG105 has trouble. Replace TG105.

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