Komatsu KDTG105 KOMTRAX terminal User Manual Instruction manual TG105

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Document Description	05 User Manual
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Date Submitted	2018-10-25 00:00:00
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Creation Date	2018-10-05 18:31:10
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KOMTRAX Terminal
Instruction Manual
Model Name TG105
Thank you for your purchasing TG105 terminal.
■ Read this instruction manual and use your KOMTRAX terminal correctly ■
・Operators and service personnel for machines using KOMTRAX should make sure that they read and
fully understand this document.
・Keep this document together with the Operation and Maintenance manual for the machine equipped with
KOMTRAX, and read it repeatedly.
※KOMTRAX is a machine management system that uses wireless communications.
TG105
2/11
Features/Before using
 What is TG105
TG105 is a communication terminal which is mounted on a vehicle to form a system together
with server application software on the base station side and used to control movement
of the vehicle and monitor it from a remote place.
 Features
● TG105 uses LTE, UMTS, GSM and GPRS, so it can communicate in a lot of countries
that they are used. (A communication contract is required in each place where TG105
will communicate, however.)
● TG105 has Wireless LAN function to be able to communicate other wireless equipment
such as tablet PC.
● TG105 can connect ethernet network in the vehicle.
 Before using
● Since TG105 is a wireless device using radio waves, so it is necessary to obtain
authorization and conform to the laws of the country or territory where the machine
equipped with TG105 is being used. It can be used only countries where use of it
is permitted. For the countries where use of TG105 is permitted, ask your Komatsu
distributor.
● Always contact your Komatsu distributor when exporting or reselling a vehicle
equipped with TG105. Note that the radio communication function of TG105 may be
turned off forcibly, when the vehicle is out of the countries or areas where use
of TG105 is permitted.
● Before using TG105, you are required to take some procedures such as application
for start of use. For details, ask your Komatsu distributor.
● KOMTRAX system uses wireless communications, so it cannot be used inside tunnels,
underground inside buildings, or in mountain areas where radio waves cannot be
received. Even when the machine is outside, it cannot be used in areas where the
radio signal is weak or in areas outside the wireless communication.
● There is absolutely no need to inspect or operate TG105, but if any abnormality
is found, please consult your Komatsu distributor.
TG105
3/11
Safety precautions
The items to be observed without fail are explained as shown below to prevent an injury
to the user and other persons and damage to property.
If you do not obey these precautions, neither Komatsu nor your Komatsu distributor can take
any responsibility for any problem that is caused or for any loss that results.
■Injuries and damage which can be caused by wrong use of TG105 are explained as shown below.
WARNING
In the column with this mark, an item which "can cause
a death or a serious injury to a person" is explained.
CAUTION
In the column with this mark, an item which "can cause
an injury to a person or only damage to property" is
explained.
■ The types of the items to be observed are indicated and explained by the following icons.
This icon indicates an item "to be noted".
This icon indicates an item "to be prohibited".
This icon indicates an item "to be executed without fail".
TG105
4/11
WARNING
Do not install this set to a place where it
will be an obstacle to view or operation.
Do not install this set to a place where
temperature rises or lowers extremely or
a place where it will receive strong
vibration or impacts.
Installation of this set to a place
where it will be an obstacle to
view or operation may cause an
accident.
Prohibit
Prohibit
Never disassemble, repair, modify, or
move the communication terminal,
antenna, or cables.
Prohibit
Neglecting this may cause a
skin burn, a trouble, or a fire.
Neglecting this may cause a
trouble, a fire, or an accident.
Your Komatsu distributor will
carry out removal and
installation.
Use a battery having rated voltage of
DC12V or DC24V to supply DC power
to this set.
This set is designed to be driven
with DC power. Use a power supply
in the rated range. Neglecting this
may cause a trouble.
Installe the communication terminal at
leaset 22cm (8.7 inch) from a operater.
For anyone wearing a pacemaker,
the radio waves may have an
adverse effect on the operation of
the pacemaker.
Prohibit
Connect this set to external devices
correctly and securely according to this
manual.
Neglecting this may cause a
trouble or a fire.
Install the body of this set securely.
If the body is not installed
securely, it may fall to cause an
injury to a person or an accident.
TG105
5/11
CAUTION
Do not install this set to an outdoor place
where it may be exposed to rainwater or
seawater.
This set can be used only in countries
where use of it is permitted.
Since this set has a radio device, it
can be used only in countries
where use of it is permitted.
This set is not water-resistant.
Prohibit
Prohibit
Do not pinch, tense, or damage the
cables.
Prohibit
Neglecting this can cause a
short circuit or a disconnection,
which may cause a trouble or a
fire.
Use a specified communication antenna.
Use a specified antenna.
Take the action given in "LONG-TERM
STORAGE" in the Operation and
Maintenance Manual for the machine,
when putting the machine into long-term
storage.
Contact your Komatsu distributor before
installing a top guard or other attachment
that covers the antenna.
Even when the key is at the OFF
position, a small amount of
electric power is consumed by the
KOMTRAX terminal.
Attachments may cause a trouble
of wireless communication.
TG105
6/11
FCC/IC Statements
NOTICE:
This device complies with Part 15 of the FCC Rules and Industry Canada’s applicable license‐exempt
RSSs.
Operation is subject to the following two conditions:
(1) this device may not cause harmful interference, and
(2) this device must accept any interference received, including interference that may cause
undesired operation.
NOTICE:
Changes or modifications made to this equipment not expressly approved by Komatsu Ltd may void
the FCC authorization to operate this equipment.
NOTE: This equipment has been tested and found to comply with the limits for a Class B digital
device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable
protection against harmful interference in a residential installation. This equipment generates, uses
and can radiate radio frequency energy and, if not installed and used in accordance with the
instructions, may cause harmful interference to radio communications. However, there is no
guarantee that interference will not occur in a particular installation. If this equipment does cause
harmful interference to radio or television reception, which can be determined by turning the
equipment off and on, the user is encouraged to try to correct the interference by one or more of the
following measures:
‐
‐
‐
‐
Reorient or relocate the receiving antenna.
Increase the separation between the equipment and receiver.
Connect the equipment into an outlet on a circuit different from that to which the receiver is
connected.
Consult the dealer or an experienced radio/TV technician for help.
Radiofrequency radiation exposure Information:
This equipment complies with FCC/IC radiation exposure limits set forth for an uncontrolled
environment.
This equipment should be installed and operated with minimum distance of 20 cm between the
radiator and your body.
This transmitter must not be co‐located or operating in conjunction with any other antenna or
transmitter.
TG105
7/11
Request for correct use
 Storage
Do not store TG105 in a place where it will be exposed to direct sunlight, a place where
the temperature is extremely low or the humidity is high, a place where there is much
corrosive gas. (If it is stored in such a place, its performance and appearance may
be lowered.)
TG105
8/11
Size and Outline
TG105
160mm
90mm
125mm
150mm
①
36mm
②
① Interface connector (AMP)
Connects the power cable and signal lines on the vehicle side.
the specifications of interface connector.
For details, see
② SIM card outlet
SIM card can insert when rubber cover removed.
TG105
9/11
Specifications of interface connector
Connector on TG105 side: 174684-2 (Manufactured by TE connectivity)
Pin Number
Name
I/O
Remark
PWR_IN_GW
Power supply
PWR_CTR_GW
In
Start up signal from another controller
GND_PWR_GW
GND
DOS_L_RING
Out
COMM_ETHER_RX+
In
Ethernet 100BASE-TX RX+
COMM_ETHER_RX-
In
Ethernet 100BASE-TX RX-
COMM_ETHER_TX+
Out
Ethernet 100BASE-TX TX+
COMM_ETHER_TX-
Out
Ethernet 100BASE-TX TX-
Start up signal for another controller
TG105
10/11
Specifications
TG105
Power source
Current consumption
Interface
Ethernet
Digital input
Digital output
Communication band and
Output power
Wireless LAN
Connector
Interface
Operating temperature
Storing temperature
humidity
Water resistance
Vibration resistance
Impact-resistant
Outside dimensions (mm)
Weight
DC12V or DC24V (Operating range：DC10V～30V)
Communication Enabled：400mA
Communication Disabled：185mA
Standby State (Waiting for LTE only)：4mA
1ch
100BASE-TX
1ch
start up signal from another controller
1ch
start up signal for another controller
Transmitter:
・EGSM850: +33dBm±2dB
・EGSM900: +33dBm±2dB
・GSM1800: +30dBm±2dB
・GSM1900: +30dBm±2dB
・GSM850 8-PSK: +27dBm±3dB
・GSM900 8-PSK: +27dBm±3dB
・GSM1800 8-PSK: +26dBm+3/-4dB
・GSM1900 8-PSK: +26dBm+3/-4dB
・UMTS850/1700/1900, WCDMA FDD Bd2/4/5: +24dBm +1/-3dB
・LTE(FDD) 700/850/1700/1900, Bd2/4/5/12: +23dBm ±2dB
Standard: IEEE802.11b/g/n
Output power:
・IEEE802.11b: +13dBm
・IEEE802.11g/11n: +11dBm
174684-2 manufactured by TE connectivity
-30℃～+60℃
-40℃～+80℃
Under 98% (65℃)
R2
6.8G (5～200 Hz)
50G
165×90×36mm
0.8kg
TG105
11/11
Troubles and causes
Trouble
TG105 cannot communicate.
Possible cause
Remedy
Radio wave does not reach Install antenna to place where there are no
antenna
because
of obstacles.
obstacle around it.
Out of communicable
Move in communicable range.
range.
SIM card is not inserted. Insert contracted SIM card.
Power source is not
supplied.
Check service power source, GND, and ACC
line.
TG105 has trouble.
Replace TG105.
When start up signal line is turned Power source is not
ON, TG105 does not operate.
supplied.
Check service power source, GND, and ACC
line.
Interface connector pins Correct interface connector pins.
are wrong.
TG105 has trouble.
Replace TG105.
TG105

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