Konica Minolta 7 Users Manual 3dsolutions Range7
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2014-12-13
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NEW The Visionary Eye Creating the Future Style of Manufacturing Non-contact 3D digitizer suitable for industrial applications requiring high accuracy and reliability KONICA MINOLTA Q Do you make 2D drawings simply to How reliable is your surface profile Is the evaluation of wall thickness or check your 3D model? evaluation, such as checking of machining stock inspection for cast distortion in a free-form surface? parts sufficient? Do you spend too much time Are the bosses, ribs and holes of Is inspection totally dependent on correcting the dies for press parts? plastic parts formed in accordance skilled workers? with the original design? /PODPOUBDU%EJHJUJ[FS,0/*$".*/0-5"3"/(&DBO JOTUBOUBOFPVTMZEJHJUJ[F UIFFYUFSOBMQSPGJMFTPG WBSJPVT industrial parts, including press parts, machined parts, dies, prototypes, cast parts and injection molded parts, into %EBUB5IFEJHJUJ[FEQSPGJMFEBUBDBOUIFOCFBDDVSBUFMZ reproduced on a computer screen. By comparing this EBUB BHBJOTU % $"% EBUB XJUI PQUJPOBM BQQMJDBUJPO TPGUXBSF ZPVDBORVJDLMZPVUQVUNFBTVSFNFOUSFQPSUTPO PWFSBMMEFWJBUJPO DSPTTTFDUJPOBMEFWJBUJPO XBMMUIJDLOFTT EJTUSJCVUJPO BOE (%5 (FPNFUSJD %JNFOTJPOJOH BOE 5PMFSBODF 5IJTBMMPXTJODSFBTFETQFFEBOEJNQSPWFERVBMJUZ in the manufacturing process. In addition to measurement for inspection and quality control, ,0/*$".*/0-5"3"/(&PòFSTWBSJPVTBQQMJDBUJPOTJODMVEJOH t3FWFSTFFOHJOFFSJOH t3BQJEQSPUPUZQJOH t$SFBUJPOPGNBDIJOJOHEBUB t%JHJUBMNPDLVQ KONICA MINOLTA RANGE7 opens up the future possibilities of non-contact 3D measurement by adding the elements of increased reliability, improved operability and easier transportability to Konica Minolta's accumulated optical technologies and auto-focus function. ■ Principal applications and measurement targets Quality inspection (confirmation and verification of whether parts are manufactured to specifications) and reverse engineering (quantification of quality and capability of parts, etc.) from development to prototyping phases tCast and other formed materials tPressed parts tInjection molded parts tVarious machined parts SOLUTION KONICA MINOLTA RANGE7 will change the process of manufacturing. A 1SPCMFNTDBOCFTPMWFECZVTJOH,0/*$".*/0-5"3"/(& BOE%$"%EBUB XJUIPVUUIFOFFEGPS%ESBXJOHT 5IFEJSFDUDPNQBSJTPOPG%TDBOEBUBBHBJOTU%$"%EBUBQSPWJEFTWJTVBMBOERVBOUJUBUJWFFWBMVBUJPOPGTVSGBDF EJTUPSUJPOBOEDSPTTTFDUJPOTPGQBSUFYUFSJPST FWFOUIPTFXJUINVMUJQMFGSFFGPSNTVSGBDFT#ZEPJOHUIJT ZPVDBO confirm and verify whether parts are manufactured to the design. ① Contour evaluation ② Cross-section inspection ③ Dimension inspection (GD&T) ④ Report output Measurement Inspection Report Name Type Measured value (mm) Distance Distance Distance Distance Distance Distance Total Number Average Upper limit Lower limit Difference Standard Average Measurement Name Type Measured value Distance Distance Distance Distance Distance Distance Distance GD&T Name ∗ Screen shot examples from optional application software. Measurement Name Type Measured value Distance Distance Distance Name $BTUQBSUTDBOCFWJTVBMJ[FEBOERVBOUJöFEGPSUIFFWBMVBUJPOPGXBMM UIJDLOFTTEJTUSJCVUJPO FOBCMJOHJOTQFDUJPOGPSFYDFTTJWFMZUIJOXBMMT BOEMBDLPGNBDIJOJOHTUPDL&BSMZGFFECBDLPGUIFSFTVMUTUPUIFEFsign and production processes reduces losses in later processes. Solution 2 #ZWJTVBMJ[JOHUIFTQSJOHCBDLXIJDIPDDVSTEVSJOHGPSNJOHUSJBMTJOQSFTTEJFNBLJOH UIFMPDBUJPOBOEBNPVOU of distortion can be pinpointed precisely, leading to im- Type radius radius Solution 1 Personal computer (commercial product) proved accuracy of die correction and reduced correction cycles. Solution 3 #ZDSFBUJOH%$"%EBUBPGUIFEJNFOTJPOTBOEUPMFSBODFTGPSJOTQFDtion points such as the positions of bosses, ribs and holes of plastic products in advance, you can automatically create dimension inspecUJPOSFQPSUTPO(%5BOBMZTJT FUD SFTVMUJOHJOUIFEFWFMPQNFOUPGB routine and speeding up the inspection process. KONICA MINOLTA RANGE7 is designed to provide high operability and reliability. It is a user-friendly 3D digitizer that provides easy operation with intuitive GUIs, minimization of erroneous measurements, and always offers high-quality 3D data regardless of the target shape or surface conditions. Standard a anda Difference Distance Distance Measured value Upper limit Lower limit Date/time INNOVATION Innovative performance offered by a next-generation 3D digitizer 'VMMPGWBSJPVTUZQFTPGLOPXIPXUPFOBCMFIJHIRVBMJUZ%EBUBUPCFPCUBJOFERVJDLMZBOEFBTJMZ 01 Easy-to-carry digitizer with integrated camera and controller 03 The 3D preview function reduces erroneous measurements 5IF,0/*$".*/0-5"3"/(&JTBOFX%EJHJUJ[FSTFSJFTGVMM 5IF%QSFWJFXGVODUJPOBMMPXTVTFSTUPQSFEJDUNFBTVSFNFOU PG%EJHJUJ[JOHLOPXIPXBDDVNVMBUFEGSPN,POJDB.JOPMUBhT SFTVMUTRVJDLMZ8JUIBQSFTDBOPGPOMZTFDPOET VTFSTDBO PWFSZFBSTPGFYQFSJFODF5IFDPNQBDUBOEMJHIUXFJHIU DIFDLGPSNFBTVSFNFOUBSFBEFQUI EFBEBOHMFT TDBOQSPCMFNT design integrates the camera and controller in a single body due to surface conditions, etc. beforehand to greatly reduce er- XFJHIJOHPOMZBQQSPYJNBUFMZLH QSPWJEJOHIJHINPCJMJUZ roneous measurements. PONFBTVSFNFOUTJUFT5IFUXPJOUFSDIBOHFBCMFMFOTFTBMMPX Check the focus on the monitor screen. Measurement results POFEJHJUJ[FSUPIBOEMFBCSPBENFBTVSFNFOUSBOHF Preview is displayed in 0.4 seconds. Two types of lenses (TELE, WIDE) are included as standard. 02 Various focusing functions for quick capturing of clear 3D data 04 Excellent ability to measure glossy surfaces, surpassing normal assumptions regarding optical 3D digitizers 5IFBVUPGPDVT "' GVODUJPOJNQMFNFOUTGVSUIFSBEWBODFTUIBU POMZ,POJDB.JOPMUBDPVMEQSPWJEF UPPòFSBNVMUJGPDVTNPEF 5IFOFXTFOTPSBOEPSJHJOBMNFBTVSFNFOUBMHPSJUINFOTVSF which automatically shifts the focus position in two steps to BXJEFSEZOBNJDSBOHF&WFOHMPTTZPCKFDUT TVDIBTNFUBMMJD PCUBJONPSFBDDVSBUFBOETIBSQFS%NFBTVSFNFOUEBUB5IJT surfaces, can be measured reliably. JTFTQFDJBMMZFòFDUJWFGPSNFBTVSFNFOUPGEFFQPCKFDUT5IFBEjustment of distance and angle of view is also easy by using the QPJOU"'GVODUJPOXIJDIBEKVTUTUIFGPDVTUPUIFQPJOUTQFDJöFE CZUIFVTFSBOEUIF'JFMEPG7JFX '07 JOEJDBUPSXIJDITIPXT the current measurement area. The FOV indicator shows the current measurement area. Measurement of the machined surface of a cast part USABILITY The newly developed software RANGE VIEWER allows comfortable scanning operations. 5IFTPGUXBSF EFTJHOFETQFDJöDBMMZGPS,0/*$".*/0-5"3"/(& NBLFTUIFQSPDFTT GSPNTDBOOJOHUPEBUBJOUFHSBUJPORVJDLBOEFBTZ 01 User-friendly software with navigation messages Navigation message 3"/(&7*&8&3JTOFXMZEFWFMPQFE%EBUBQSPDFTTJOH software included as standard. It provides various editing functions from scanning control of the instrument to alignNFOUPGNFBTVSFEEBUBBOEEBUBNFSHJOH&BTZUPTFFJDPOT BOEBøFYJCMF(6*BMMPXTDBOOJOHBOEEBUBFEJUJOHUPCFEPOF TFBNMFTTMZ5IFOBWJHBUJPONFTTBHFTXIJDITIPXJOTUSVDUJPOT PSUIFOFYUTUFQBMMPXTCFHJOOFSTUPFBTJMZBOERVJDLMZMFBSO operation. 02 Supports 64-bit editions of Windows® Vista to allow large-volume data processing 3"/(&7*&8&3TVQQPSUTCJUFEJUJPOTPG8JOEPXT¥7JTUB enabling large volumes of data to be processed. It does not require a dedicated computer but can be operated with a DPNNFSDJBMMZBWBJMBCMFMBQUPQDPNQVUFS LFFQJOHUIFNPCJMJUZPGUIF3"/(&JOUBDU*UBMTPBMMPXTRVJDLEBUBUSBOTGFS to optional application software via IPC (Inter Process Communication) without the need to save files. ∗ Personal computer (commercial product) For detailed specifications, refer to the Operating Environment of RANGE VIEWER in this catalog. 03 Easy operation and high processing ability for reduced total operation time 5IF UPUBM PQFSBUJPO UJNF GSPN UIF TFUUJOH PG EJTtance and angle of view, through scanning, to data JOUFHSBUJPOJTBCPVUNJOVUFT UPNFBTVSF,POJDB .JOPMUBhTTUBOEBSETBNQMFGSPNEJSFDUJPOT)JHI PQFSBCJMJUZBOEBQSPDFTTJOHBCJMJUZPGBQQSPYJNBUFMZ 1 minute/cycle on average has been achieved. ∗ Measurement using markers (optional accessory). Other conditions are according to Konica Minolta Sensing standards. WORK FLOW Measurement procedure with KONICA MINOLTA RANGE7 (measurement using markers) ①"UUBDI NBSLFST TP UIBU G JWF UP UFO NBSLFST BSF displayed on the monitor screen during measurement. ② Perform measurement and DIFDLUIBUUIFNBSLFSTBSF displayed on the monitor screen. ③ Position is aligned according to the automatic recognition of three or NPSFNBUDIJOHNBSLFSTJO overlapped images during measurements. ④3FTVMUT PG UIF NFBTVSFment of the entire target are obtained by repeating steps ② and ③ . RELIABLE Toward new horizons for optical 3D digitizers 5IF,0/*$".*/0-5"3"/(&CPBTUTIJHIBDDVSBDZBOESFMJBCJMJUZ 1PJOUT,POJDB.JOPMUB4FOTJOHDBOOPUDPNQSPNJTFBTBNBOVGBDUVSFSPGNFBTVSJOHJOTUSVNFOUT 01 Stable scanning with light sectioning method 03 High measurement accuracy based on strict inspection standards ,0/*$".*/0-5"3"/(&FNQMPZTUSJBOHVMBUJPOCZUIFMJHIU 5IF,0/*$".*/0-5"3"/(&IBTBDIJFWFEIJHINFBTVSF- TFDUJPOJOHNFUIPE VTJOHB$MBTTTFNJDPOEVDUPSMBTFSUPTXFFQ ment accuracy*1PGɅN in accuracy evaluation using ball UIFUBSHFUXJUIMBTFSMJHIU*OBTMJUUMFBTBQQSPYJNBUFMZTFDPOET bars*3BDDPSEJOHUPUIFHVJEFMJOFTJO7%*7%& 1BSU a target is scanned with laser light that has passed through a slit, 5IFUFTUJOHNFUIPEVUJMJ[JOHCBMMCBSTJTQMBOOFEUPCFJODMVEFE BOEUIFSFøFDUFEMJHIUJTSFDFJWFECZUIFNFHBQJYFM$.04 JOB+BQBOFTF*OEVTUSJBM4UBOEBSETQSPQPTBMSFMBUFEUPUIFUFTU- sensor that provides high-resolution information. ing of optical non-contact coordinate measuring instruments. 5IFJOGPSNBUJPOJTUIFODPOWFSUFEJOUP%EBUBVTJOHUIFEBUBGPS distance to the target calculated based on the triangulation prinDJQMF0OFTDBODBOPCUBJOVQUPBQQSPYJNBUFMZ QPJOUT Y QPJOUT PG%DPPSEJOBUFEBUB Measurement target Laser light Ball bars ,POJDB.JOPMUBQFSGPSNTUFTUJOHCBTFEPO7%*7%&1BSU VTJOHCBMMCBSTDBMJCSBUFECZUIF/BUJPOBM*OTUJUVUFPG"EWBODFE *OEVTUSJBM4DJFODFBOE5FDIOPMPHZPG+BQBOGPSBMM,0/*$".*/0-5" 3"/(&VOJUT8FCVJMEDPOöEFODFCZDMFBSMZJOEJDBUJOHUIFQSPEVDU accuracy and by conducting strict testing for each unit before shipment. CMOS sensor 02 High reliability with minimized influence from environment conditions *1 Accuracy: Measuring instrument accuracy expressed as error limits under the defined conditions. *2 Measured with the TELE lens at a distance of 450 mm and ambient temperature of 20±1°C. Other conditions are according to Konica Minolta Sensing standards. *3 Ball bar: Equipment for evaluation of accuracy, consisting of a bar that has balls attached at both ends. *4 VDI/VDE 2634: Optical measurement system testing guidelines issued by Germany in 2002. H E F 5IF,0/*$".*/0-5"3"/(&IBTBEPQUFEBOFXPQUJDBMTZT- 9 tem which adjusts focus based on the signal from the image 1 PG$'31 DBSCPOöCFSSFJOGPSDFEQMBTUJD "TBSFTVMU UIF,0/*$" D .*/0-5"3"/(&IBTBDIJFWFEBMJHIUXFJHIUCPEZ HSFBUSJHJE- FSBUJOHJOWBSJPVTFOWJSPONFOUTCZNJOJNJ[JOHUIFJOøVFODFPG instrument tilt, temperature changes, etc. 6 10 A JUZBOEIJHIESJWJOHBDDVSBDZ"UUIFUJNFPGNFBTVSFNFOU UIF 5 7 8 4 QJDLVQEFWJDF*UBMTPIBTBOJOUFHSBUFEJOOFSCBTFQMBUFNBEF ,0/*$".*/0-5"3"/(&QSPWJEFTIJHISFMJBCJMJUZXIFOPQ- G 3 2 C B Measurement of a ball bar at 10 positions inside a defined space as pre-shipment inspection (conceptual image) 04 On-site calibration for maintaining high reliability "DPNQBDUDBMJCSBUJPODIBSU that can be set up on a table JTTVQQMJFEBTTUBOEBSE8IFO calibration is required due to changes in ambient temperature, all you have to do is to scan the calibration chart according to the software Compact calibration chart (standard accessory) guidance. 5IJTXJMMFOTVSFNFBTVSFNFOUTXJUIUIFTBNFBDDVSBDZBTUIF time of shipment from the factory. CFRP box structure offering great rigidity and temperature characteristics VERSATILE Increased mobility and operability of the compact, lightweight KONICA MINOLTA RANGE7 7BSJPVTBDDFTTPSJFTTQFDJöDBMMZEFTJHOFEGPS,0/*$".*/0-5"3"/(&PòFSøFYJCMFTZTUFNDPOöHVSBUJPO according to the application and operating environment. 01 Measuring Stand Set with laptop shelf (optional accessory) 04 Rotating Stage Kit (3 kg/20 kg) (optional accessory) 5IFPQUJPOBMNFBTVSJOHTUBOEBMMPXTTUSFTTGSFFXPSLJODBTFT XIFSFNFBTVSFNFOUSFRVJSFTUIF,0/*$".*/0-5"3"/(&UP 5IF SPUBUJOH TUBHF LJU be moved around. allows automatic posi- 4JODFUIFTUBOEIBTB tioning of a target for shelf on which a lap- measuring from all sides top PC can be placed, UISPVHI¡5XPNPE- an all-in-one system els are available depend- can be built to pro- Personal computer (commercial product) vide high mobility JOHPOUIFMPBELHBOE LH within the measurement environment. 02 Tripod Set (optional accessory) 05 Optional application software for reverse engineering, testing, etc. 5IFUSJQPEDBOBMTPCFVTFEXJUIBEPMMZ PQUJPOBMBDDFTTPSZ 5PDPNQMJNFOUUIFBEWBODFEGFBUVSFTPGUIF,0/*$".*- for easy movement. /0-5"3"/(&TDBOOFS ,POJDB.JOPMUBPòFSBSBOHFPGUIJSE QBSUZTPGUXBSFTPMVUJPOT5PHFUIFSXFDBOJEFOUJGZUIFNPTU FòFDUJWFTPMVUJPOUPNFFUUIFOFFETPGUIFVTFSUPFOTVSFUIFZ PCUBJONBYJNVNCFOFöUGSPNUIFJSJOWFTUNFOU5IFTPGUXBSF QBDLBHFTPòFSFECZ,POJDB.JOPMUBJODMVEF Dolly (optional accessory) 03 Storage Case (optional accessory) 5IFJOTUSVNFOU MFOTFT DBMJCSBUJPODIBSUBOEDBCMFTDBOCF stored securely. &UD *OBEEJUJPOUIFEBUBGSPNUIF,0/*$".*/0-5"3"/(&DBO be output in many standard formats enabling data to be imQPSUFEUPUIFNBKPSJUZPG$"%TPGUXBSFQBDLBHFT Personal computer (commercial product) Measuring method Triangulation by light sectioning method Light source Semiconductor laser, Wavelength: 660 nm Laser class Class 2 (IEC 60825-1 Edition 2) Number of pixels taken 1.31 megapixels (1280 x 1024) Measurement distance 450 to 800 mm Receiving lens (interchangeable) TELE, WIDE Measurement range (mm) Distance Optional accessories TELE 450 mm TELE 800 mm WIDE 450 mm WIDE 800 mm X×Y 79×99 141×176 150×188 267×334 Z 54 97 109 194 0.08 0.14 0.16 0.28 Accuracy (Distance between balls)*1 ±40μm Precision (Z, σ)*2 4μm Auto-focus Provided Interchangeable Objective Lens (TELE, WIDE) AC Adapter Direction XY direction measurement interval KONICA MINOLTA RANGE7 Standard accessories Marker Sheet Trial Pack RA-A104 (Sheets T and W, 10 for each) Calibration Chart RA-A105 3D Data Processing Software RANGE VIEWER Calibration Sheet Calibration Base RA-A107 RA-A106 USB Cable (5m) RA-A101 : Europe only (3m) Personal Computer (commercial product) Reverse engineering/ testing software Platform Set for Tripod RA-A151 Auto-exposure Provided Scan time Approx. 2 sec. or more (1 scan) Preview function Approx. 0.4 sec./scan Scanning ambient lighting condition 500 lx or less Output interface USB 2.0 High Speed Power Included AC Adapter Input voltage: 100 to 240 VAC (50/60 Hz), Rating: 1.4 A (at 100 VAC input) Dimensions 295 (W) x 190 (H) x 200 (D) mm (Excluding grips and lens) Weight Approx. 6.7 kg Operating temperature/humidity range 10 to 40°C; Relative humidity 65% or less (no condensation) Storage temperature/humidity range -10 to 50°C; Relative humidity 85% or less (at 35°C, no condensation) Measuring Stand Tripod Marker Sheet T RA-A205 Platform Set for Measuring Stand RA-A201 (50 markers x 10 sheets) Marker Sheet W RA-A206 (50 markers x 10 sheets) Dolly Storage Case RA-A209 Rotating Stage Kit (3 kg) Rotating Stage Kit (20 kg) *1 Minolta Sensing measurement conditions. Konica Minolta Sensing measurement conditions: Temperature: 20±1°C; Lens: TELE; Measurement distance: 450 mm; Warm-up: 20 min.; Software used: Konica Minolta processing software; After calibration of the instrument; Measurement target: Konica Minolta standard target (2 balls); Arrangement of measurement target: Konica Minolta standard arrangement (10 positions inside measurement space); Uncertainty of standard target not included. *2 Measurement conditions: Temperature: 20±1°C; Lens: TELE; Measurement distance: 450 mm; Warm-up: 20 min.; Measurement target: Konica Minolta standard planar chart; Software used: Konica Minolta processing software; 1 σ value *3 Using Konica Minolta processing software t t Company names and product names used herein are trademarks or registered trademarks of their respective companies. t Screens shown are for illustration purpose only.Readable data formats Readable data formats Konica Minolta proprietary formats: .rgv (Single-scan data group), .rvm (more than one piece of data) OS Windows® Vista 64-bit (x64) CPU Core2Duo, Xeon or higher Data output STL (binary), ASCII point group Konica Minolta proprietary formats: .rgv, .rvm RAM 4 GB or more Display Graphics display capability of 1280 x 1024 or more M e a s ur e m e nt functions Monitor image, Preview, AF/AE, Measurement Control of rotating stage (Konica Minolta optional accessory) Graphics board OpenGL compatible board (Konica Minolta verified compatible board recommended) Editing functions Data alignment, Data merging (integration), Point group deletion Interface USB 2.0 port Drawing Point group shading SAFETY PRECAUTIONS Read all safety and operating instructions before operating the KONICA MINOLTA RANGE7. 34mW Do not stare into the laser beam. (MAX. 34mW 660nm , CLASS 2 (IEC) LASER PRODUCT) Konica Minolta Sensing Americas, Inc. Osaka, Japan EMail : 3dsales@konicaminolta.jp New Jersey , U.S.A. Phone: 888-473-2656 (in USA), 201-236-4300 (outside USA) EMail : vivid3d@se.konicaminolta.us Konica Minolta Sensing Europe B.V. München, Germany EMail : info.germany@seu.konicaminolta.eu Roissy CDG, France EMail : info.france@seu.konicaminolta.eu Milton Keynes, United Kingdom EMail : info.uk@seu.konicaminolta.eu Milan, Italy EMail : info.italy@seu.konicaminolta.eu Wroclaw, Poland EMail : info.poland@seu.konicaminolta.eu SE Sales Division Konica Minolta (CHINA) Investment Ltd. Konica Minolta Sensing Singapore Pte Ltd. Shanghai, China Singapore Registration No. : YKA 0937154 Registration No. : JQA-E-80027 Registration date : March 3, 1995 Registration date : March 12, 1997 Addresses and telephone/fax numbers are subject to change without notice. For the latest contact information, ©2008 KONICA MINOLTA SENSING,INC. 9242-4892-50 AIEAPK 1
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