Konica Minolta 7 Users Manual 3dsolutions Range7

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Non-contact 3D digitizer suitable for industrial applications requiring high accuracy and reliability

The Visionary Eye

Creating the Future Style of Manufacturing

NEW

KONICA MINOLTA

Do you make 2D drawings simply to

check your 3D model?

How reliable is your surface profile

evaluation, such as checking of

distortion in a free-form surface?

Is the evaluation of wall thickness or

machining stock inspection for cast

parts sucient?

Do you spend too much time

correcting the dies for press parts?

Are the bosses, ribs and holes of

plastic parts formed in accordance

with the original design?

Is inspection totally dependent on

skilled workers?

Q

■ Principal applications and measurement targets

Quality inspection (conrmation and verication of whether parts are

manufactured to specications) and reverse engineering (quantication

of quality and capability of parts, etc.) from development to

prototyping phases

tCast and other formed materials

tPressed parts

tInjection molded parts

tVarious machined parts

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JOTUBOUBOFPVTMZEJHJUJ[FUIFFYUFSOBMQSPGJMFTPGWBSJPVT

industrial parts, including press parts, machined parts, dies,

prototypes, cast parts and injection molded parts, into

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reproduced on a computer screen. By comparing this

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TPGUXBSFZPVDBORVJDLMZPVUQVUNFBTVSFNFOUSFQPSUTPO

PWFSBMMEFWJBUJPODSPTTTFDUJPOBMEFWJBUJPOXBMMUIJDLOFTT

EJTUSJCVUJPOBOE(%5(FPNFUSJD%JNFOTJPOJOHBOE

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in the manufacturing process.

In addition to measurement for inspection and quality control,

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KONICA MINOLTA RANGE7 opens up the future possibilities

of non-contact 3D measurement by adding the elements

of increased reliability, improved operability and easier

transportability to Konica Minolta's accumulated optical

technologies and auto-focus function.

①Contour evaluation ②Cross-section inspection ③

Dimension inspection

(GD&T)

④Report output

Measurement

Total

Number

Average

Upper limit

Lower limit

Difference

Standard

Average

Name Type Measured value

(mm)

Distance

Distance

Distance

Distance

Distance

Distance

GD&T

Name

Standard Difference Upper limit Lower limit

Date/time

Distance

Distance

Inspection Report

a

nd

a

a

Measurement

Name Type Measured

value

Distance

Distance

Distance

Distance

Distance

Distance

Distance

Measurement

Name Type Measured value

Name Type Measured value

Distance

Distance

Distance

radius

radius

∗

Screen shot examples from optional application software.

A

SOLUTION

KONICA MINOLTA RANGE7 will change the process of manufacturing.

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Solution 1

$BTUQBSUTDBOCFWJTVBMJ[FEBOERVBOUJöFEGPSUIFFWBMVBUJPOPGXBMM

UIJDLOFTTEJTUSJCVUJPOFOBCMJOHJOTQFDUJPOGPSFYDFTTJWFMZUIJOXBMMT

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sign and production processes reduces losses in later processes.

Solution 2

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JOHUSJBMTJOQSFTTEJFNBLJOHUIFMPDBUJPOBOEBNPVOU

of distortion can be pinpointed precisely, leading to im-

proved accuracy of die correction and reduced correction

cycles.

Solution 3

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tion points such as the positions of bosses, ribs and holes of plastic

products in advance, you can automatically create dimension inspec-

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routine and speeding up the inspection process.

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conrm and verify whether parts are manufactured to the design.

KONICA MINOLTA RANGE7 is designed to provide high oper-

ability and reliability. It is a user-friendly 3D digitizer that

provides easy operation with intuitive GUIs, minimization of

erroneous measurements, and always oers high-quality 3D

data regardless of the target shape or surface conditions.

Personal computer

(commercial product)

01 Easy-to-carry digitizer with integrated

camera and controller

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design integrates the camera and controller in a single body

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02 Various focusing functions for quick

capturing of clear 3D data

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which automatically shifts the focus position in two steps to

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justment of distance and angle of view is also easy by using the

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the current measurement area.

03 The 3D preview function reduces erro-

neous measurements

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DIFDLGPSNFBTVSFNFOUBSFBEFQUIEFBEBOHMFTTDBOQSPCMFNT

due to surface conditions, etc. beforehand to greatly reduce er-

roneous measurements.

04 Excellent ability to measure glossy sur-

faces, surpassing normal assumptions

regarding optical 3D digitizers

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surfaces, can be measured reliably.

INNOVATION

Innovative performance o ered by a next-generation 3D digitizer

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Two types of lenses (TELE, WIDE) are included as standard.

The FOV indicator shows the current measurement area.

Check the focus on the monitor screen. Measurement results

Preview is displayed in 0.4 seconds.

Measurement of the machined surface of a cast part

USABILITY

The newly developed software RANGE VIEWER allows comfortable scanning operations.

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GSPNTDBOOJOHUPEBUBJOUFHSBUJPORVJDLBOEFBTZ

01 User-friendly software with navigation

messages

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software included as standard. It provides various editing

functions from scanning control of the instrument to align-

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operation.

02 Supports 64-bit editions of Windows®

Vista to allow large-volume data pro-

cessing

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enabling large volumes of data to be processed. It does not

require a dedicated computer but can be operated with a

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to optional application software via IPC (Inter Process Com-

munication) without the need to save les.

∗ For detailed specications, refer to the Operating Environment of RANGE VIEWER in

this catalog.

03 Easy operation and high processing

ability for reduced total operation time

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tance and angle of view, through scanning, to data

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1 minute/cycle on average has been achieved.

∗ Measurement using markers (optional accessory).

Other conditions are according to Konica Minolta

Sensing standards.

①"UUBDINBSLFSTTPUIBU

GJWFUPUFONBSLFSTBSF

displayed on the monitor

screen during measure-

ment.

② Perform measurement and

DIFDLUIBUUIFNBSLFSTBSF

displayed on the monitor

screen.

③ Position is aligned ac-

cording to the automatic

recognition of three or

NPSFNBUDIJOHNBSLFSTJO

overlapped images during

measurements.

④3FTVMUT PG UIF NFBTVSF -

ment of the entire target

are obtained by repeating

steps ② and ③.

Measurement procedure with KONICA MINOLTA RANGE7 (measurement using markers)

WORK FLOW

Navigation message

Personal computer

(commercial product)

EF

79

8

10

1

2

3

5

6

4

D

H

AB

G

C

01 Stable scanning with light sectioning

method

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a target is scanned with laser light that has passed through a slit,

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sensor that provides high-resolution information.

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distance to the target calculated based on the triangulation prin-

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02 High reliability with minimized influ-

ence from environment conditions

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tem which adjusts focus based on the signal from the image

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.*/0-5"3"/(&IBTBDIJFWFEBMJHIUXFJHIUCPEZHSFBUSJHJE-

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instrument tilt, temperature changes, etc.

03 High measurement accuracy based on

strict inspection standards

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ment accuracy*1PGɅN in accuracy evaluation using ball

bars*3BDDPSEJOHUPUIFHVJEFMJOFTJO7%*7%&1BSU

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ing of optical non-contact coordinate measuring instruments.

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accuracy and by conducting strict testing for each unit before shipment.

*1

Accuracy: Measuring instrument accuracy expressed as error limits under the de ned conditions.

*2

Measured with the TELE lens at a distance of 450 mm and ambient temperature of 20±1°C.

Other conditions are according to Konica Minolta Sensing standards.

*3

Ball bar: Equipment for evaluation of accuracy, consisting of a bar that has balls attached at both ends.

*4

VDI/VDE 2634: Optical measurement system testing guidelines issued by Germany in 2002.

Measurement of a ball bar at 10 positions inside a defined space as pre-shipment inspection (conceptual image)

04 On-site calibration for maintaining high

reliability

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that can be set up on a table

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calibration is required due

to changes in ambient tem-

perature, all you have to do is

to scan the calibration chart

according to the software

guidance.

5IJTXJMMFOTVSFNFBTVSFNFOUTXJUIUIFTBNFBDDVSBDZBTUIF

time of shipment from the factory.

RELIABLE

Toward new horizons for optical 3D digitizers

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Compact calibration chart

(standard accessory)

Ball bars

CMOS sensor

CFRP box structure offering great rigidity and temperature characteristics

Measurement

target

Laser light

01 Measuring Stand Set with laptop shelf

(optional accessory)

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be moved around.

4JODFUIFTUBOEIBTB

shelf on which a lap-

top PC can be placed,

an all-in-one system

can be built to pro-

vide high mobility

within the measure-

ment environment.

02 Tripod Set (optional accessory)

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for easy movement.

03 Storage Case (optional accessory)

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stored securely.

04 Rotating Stage Kit (3 kg/20 kg)

(optional accessory)

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allows automatic posi-

tioning of a target for

measuring from all sides

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els are available depend-

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05 Optional application software for

reverse engineering, testing, etc.

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be output in many standard formats enabling data to be im-

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VERSATILE

Increased mobility and operability of the compact, lightweight KONICA MINOLTA RANGE7

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according to the application and operating environment.

Personal computer

(commercial product)

Dolly (optional accessory)

Personal computer

(commercial product)

©2008 KONICA MINOLTA SENSING,INC. 9242-4892-50 AIEAPK 1

t

Company names and product names used herein are trademarks or registered trademarks of their respective com-

t

panies.

Screens shown are for illustration purpose only.

t

Measuring method Triangulation by light sectioning method

Light source Semiconductor laser, Wavelength: 660 nm

Laser class Class 2 (IEC 60825-1 Edition 2)

Number of pixels taken 1.31 megapixels (1280 x 1024)

Measurement distance 450 to 800 mm

Receiving lens

(interchangeable) TELE, WIDE

Measure-

ment

range

(mm)

TELE

450 mm

TELE

800 mm

WIDE

450 mm

WIDE

800 mm

X × Y 79×99 141×176 150×188 267×334

Z54 97 109 194

XY direction

measurement interval

0.08 0.14 0.16 0.28

Accuracy (Distance

between balls)*1±40μm

Precision (Z, σ)*24μm

Auto-focus Provided

Auto-exposure Provided

Scan time Approx. 2 sec. or more (1 scan)

Preview function Approx. 0.4 sec./scan

Scanning ambient

lighting condition 500 lx or less

Output interface USB 2.0 High Speed

Power Included AC Adapter

Input voltage: 100 to 240 VAC (50/60 Hz), Rating: 1.4 A (at 100 VAC input)

Dimensions 295 (W) x 190 (H) x 200 (D) mm (Excluding grips and lens)

Weight Approx. 6.7 kg

Operating tempera-

ture/humidity range 10 to 40°C; Relative humidity 65% or less (no condensation)

Storage tempera-

ture/humidity range

-10 to 50°C; Relative humidity 85% or less

(at 35°C, no condensation)

*1

Minolta Sensing measurement conditions.

Konica Minolta Sensing measurement conditions: Temperature: 20±1°C; Lens: TELE; Measurement distance: 450

mm; Warm-up: 20 min.; Software used: Konica Minolta processing software; After calibration of the instrument;

Measurement target: Konica Minolta standard target (2 balls); Arrangement of measurement target: Konica Minolta

standard arrangement (10 positions inside measurement space); Uncertainty of standard target not included.

*2 Measurement conditions: Temperature: 20±1°C; Lens: TELE; Measurement distance: 450 mm; Warm-up: 20 min.; Mea-

surement target: Konica Minolta standard planar chart; Software used: Konica Minolta processing software; 1 σ value

*3 Using Konica Minolta processing software

<Major Functions>

Readable data

formats

Readable data formats

Konica Minolta proprietary formats: .rgv (Single-scan data group), .rvm

(more than one piece of data)

Data output STL (binary), ASCII point group

Konica Minolta proprietary formats: .rgv, .rvm

Measurement

functions

Monitor image, Preview, AF/AE, Measurement

Control of rotating stage (Konica Minolta optional accessory)

Editing func-

tions Data alignment, Data merging (integration), Point group deletion

Drawing Point group shading

Interchangeable

Objective Lens

(TELE, WIDE)

KONICA MINOLTA

RANGE7

AC Adapter

USB Cable

(5m) RA-A101

: Europe only (3m)

Marker Sheet Trial Pack

(Sheets T and W, 10 for each)

RANGE VIEWER

Personal

Computer

(commercial product)

Standard accessories

Optional accessories

3D Data Processing Software

Rotating Stage Kit (3 kg) Rotating Stage Kit (20 kg)

Platform Set for Tripod

RA-A151

Measuring Stand Platform Set for

Measuring Stand

RA-A201

Marker Sheet T

RA-A205

(50 markers x 10 sheets)

Marker Sheet W

RA-A206

(50 markers x 10 sheets)

Storage Case

RA-A209

Reverse engineering/

testing software

Calibration Sheet

Calibration Chart

RA-A105

RA-A107

Calibration Base

RA-A106

RA-A104

Dolly

Tripod

<Operating Environment>

OS Windows® Vista 64-bit (x64)

CPU Core2Duo, Xeon or higher

RAM 4 GB or more

Display Graphics display capability of 1280 x 1024 or more

Graphics board

OpenGL compatible board (Konica Minolta veried compatible board recom-

mended)

Interface USB 2.0 port

Distance

Direction

SAFETY PRECAUTIONS

Read all safety and operating instructions before operating

the KONICA MINOLTA RANGE7.

Do not stare into the laser beam.

(MAX. 34mW 660nm , CLASS 2 (IEC) LASER PRODUCT)

34mW

Addresses and telephone/fax numbers are subject to change without notice. For the latest contact information,

Registration No. : YKA 0937154

Registration date : March 3, 1995

Registration No. : JQA-E-80027

Registration date : March 12, 1997

Osaka, Japan EMail : 3dsales@konicaminolta.jp

Konica Minolta Sensing Americas, Inc. New Jersey , U.S.A. Phone: 888-473-2656 (in USA), 201-236-4300 (outside USA)

EMail : vivid3d@se.konicaminolta.us

Konica Minolta Sensing Europe B.V. München, Germany

EMail : info.germany@seu.konicaminolta.eu

Roissy CDG, France

EMail : info.france@seu.konicaminolta.eu

Milton Keynes, United Kingdom

EMail : info.uk@seu.konicaminolta.eu

Milan, Italy

EMail : info.italy@seu.konicaminolta.eu

Wroclaw, Poland

EMail : info.poland@seu.konicaminolta.eu

Konica Minolta (CHINA) Investment Ltd. SE Sales Division Shanghai, China

Konica Minolta Sensing Singapore Pte Ltd. Singapore