LDL Technology 16102 Telematics Control Unit User Manual C3131320010

LDL Technology Telematics Control Unit C3131320010

User Manual

CONFIDENTIAL INFORMATIONThis document is the exclusive property of LDL Technology.No content may be transmitted or reproduced in any form without written permission.Mounting procedure  TCU 1.2 Ref : C3140690010Version : A1Diffusion :        Internal ExternalStatus : Confidential Limited  ExtendedMounting procedure TCU 1.2Reference :    C3140690010                                                                       Version    A1Internal ApprovalAuthor Check ApproverName and Department D. LUCE (MD) T.MOREAU (SW-SY) P. GABAUDAN (PM)Date 03/05/2017 16/05/2017 05/05/2017SignatureCOMPANY NAME DATE SIGNATUREC3140690010-A1-TCU12_Mounting_Specification.odt      LDL Technology SAS – Toulouse – France 1/ 13Copyrights 2016✘✘
CONFIDENTIAL INFORMATIONThis document is the exclusive property of LDL Technology.No content may be transmitted or reproduced in any form without written permission.Mounting procedure  TCU 1.2 Ref : C3140690010Version : A1MODIFCATION LIST   :Version ModificationdateChapter / pages Comments AuthorA0 22/12/2016 All Creation D.LUCEA1 03/05/2017 §4 §5 §6 §7 & §9 New Bracket and warranty conditionsD.LUCEC3140690010-A1-TCU12_Mounting_Specification.odt      LDL Technology SAS – Toulouse – France 2/ 13Copyrights 2016
CONFIDENTIAL INFORMATIONThis document is the exclusive property of LDL Technology.No content may be transmitted or reproduced in any form without written permission.Mounting procedure  TCU 1.2 Ref : C3140690010Version : A1Chapter    :1. PURPOSE                                                                                                                                        ..................................................................................................................................   42. TCU 1.2 PRODUCT DESCRIPTION   .                                                                                             ........................................................................................   42.1. Part Numbers                                                                                                                             .......................................................................................................................   42.2. External Description                                                                                                                   .............................................................................................................   43. MAIN FEATURES                                                                                                                            ......................................................................................................................   53.1.     Electr   onic Features                                                                                                                   .............................................................................................................   53.2. Mechanical Features                                                                                                                 ...........................................................................................................   53.3.    Connector    P  in Out                                                                                                                     ...............................................................................................................   54. TCU1.2 MOUNTING INTERFACE                                                                                                   .............................................................................................   65.    TCU 1.2    MOUNTING RECOMMENDATIONS                                                                                 ...........................................................................   66. TCU 1.2 CONNECTION                                                                                                                   .............................................................................................................   77. TCU 1.2 LOCATING RECOMMENDATIONS                                                                                  ............................................................................   98. FCC/IC Regulatory notices                                                                                                             .......................................................................................................   108.1. Modification statement                                                                                                             .......................................................................................................   108.2. Interference statement                                                                                                             .......................................................................................................   118.3. Radiation Exposure Statement                                                                                                ..........................................................................................   118.4. FCC Class B digital device notice                                                                                           .....................................................................................   129. APPENDIX                                                                                                                                      ................................................................................................................................   13C3140690010-A1-TCU12_Mounting_Specification.odt      LDL Technology SAS – Toulouse – France 3/ 13Copyrights 2016
CONFIDENTIAL INFORMATIONThis document is the exclusive property of LDL Technology.No content may be transmitted or reproduced in any form without written permission.Mounting procedure  TCU 1.2 Ref : C3140690010Version : A11. PURPOSEThis document is the Mounting procedure of the  TCU 1.2.TCU 1.2 is a part of a Tire Pressure Monitoring System.The Telematics Control Unit (TCU) collects information on the vehicle and transmits it over the GSM network to a back-end server. It can capture data from CAN, GPS, TPMS or other wireless sensors.2. TCU 1.2 PRODUCT DESCRIPTION. 2.1. PART NUMBERSTCU 1.2 Part Number Region ModelTBD Europe Middle East Africa (EMEA) TBDTBD Europe Middle East Africa (EMEA) TBDTBD Europe Middle East Africa (EMEA) TBDTBD North America (NA) TBDTBD North America (NA) TBD2.2. EXTERNAL DESCRIPTIONPart  Material CharacteristicsTCU all electronic parts  -1  Housing PP GF10  Black1  Cover PP GF10  Black1 or 2  DT 06 connector PBT GF20  Black and / or Grey8  Screws Stainless Steel C 1018 -3  Silent-blocks  EPDM Black3  Spacers Stainless steel A2 -1  Nitto Vent NA (assembly) BlackC3140690010-A1-TCU12_Mounting_Specification.odt      LDL Technology SAS – Toulouse – France 4/ 13Copyrights 2016
CONFIDENTIAL INFORMATIONThis document is the exclusive property of LDL Technology.No content may be transmitted or reproduced in any form without written permission.Mounting procedure  TCU 1.2 Ref : C3140690010Version : A13. MAIN FEATURES3.1. ELECTRONIC FEATURESPower supply (5A fuse protected) 7 to 32 VDCOperating current 1 A Integrated Battery Power Supply (park mode) 3,65 VDCTemperature operating range -40°C to 85°CStorage temperature range 0 to 30°CLegal RegulationsR&TTE (99/5/EC)FCC/ICPTCRBE markingAntennas (GSM, GPS and RF) Internal3.2. MECHANICAL FEATURESTotal Mass 490 gDimensions  (L x W x H) 160 x 180 x 75 mm 1 or 2 Connector(s) (8 Ways) Deutsch DT06 serieTightness IP 68 & IP69KMounting  LDL Brackets (see §4)Wiring LDL harnesses  (see §6)3.3. CONNECTOR PIN OUTGray Connector: WARNING / See Product SpecificationPin number Function1 Can Hi2 Can Low3 V Bat4Not connected or RX5Not connected or TX6 GND7Not connected or internal Batt disable8 Not connectedBlack Connector:Pin number Mnemonic Function1 FG_IN1 Fuel gauge analogue input 12 FG_IN2 Fuel gauge analogue input 23 RM_CLK Remote clock4 RM_DAT Remote dataC3140690010-A1-TCU12_Mounting_Specification.odt      LDL Technology SAS – Toulouse – France 5/ 13Copyrights 2016
CONFIDENTIAL INFORMATIONThis document is the exclusive property of LDL Technology.No content may be transmitted or reproduced in any form without written permission.Mounting procedure  TCU 1.2 Ref : C3140690010Version : A1Pin number Mnemonic Function5 RS_RX2 Serial reception 26 RS_TX2 Serial transmission 27 FG_GND Fuel gauge ground8 FG_PWR Fuel gauge power supply4. TCU1.2 MOUNTING INTERFACEThe TCU 1.2 is mounted on a plane surface fixed on the vehicle frame. The TCU 1.2 has 3 mounting points equipped with silent blocks. The TCU 1.2 must be fixed on a support (available on demand). This support (“TCU 1.2 interface”, also called “Bracket base”) is defined in the appendix.5. TCU 1.2 MOUNTING RECOMMENDATIONSScrews (not provided by LDL) must be tightened @ 4,5 Nm +/-0,5 Nm.  It's recommended to use an elastic washer (Belleville type) between screw head and silent block with spacer. Stainless steel is recommended.M6 bolts are recommended, the screw for a fixation on a base plate fixation in thickness 1,5mmmust have a length equal or higher than 20mm.NOTA BENE : The usage of a different bracket; without LDL written approval; would void the warranty of the TCU 1.2.C3140690010-A1-TCU12_Mounting_Specification.odt      LDL Technology SAS – Toulouse – France 6/ 13Copyrights 2016
CONFIDENTIAL INFORMATIONThis document is the exclusive property of LDL Technology.No content may be transmitted or reproduced in any form without written permission.Mounting procedure  TCU 1.2 Ref : C3140690010Version : A1Universal fixation kit can be provided by LDL. It consists of a bracket base and a bracket extension. A combination of these parts is able to fit all vehicle types. LDL TCU 1.2 bracket combinationsC3140690010-A1-TCU12_Mounting_Specification.odt      LDL Technology SAS – Toulouse – France 7/ 13Copyrights 2016TCU 1.2 onto supportOK NOk on this side
CONFIDENTIAL INFORMATIONThis document is the exclusive property of LDL Technology.No content may be transmitted or reproduced in any form without written permission.Mounting procedure  TCU 1.2 Ref : C3140690010Version : A1To link a bracket base to a bracket extension, 2 bolts are needed, type M6, length 16mm, with 2M6 washers (1 standard type and 1 Belleville type).6. TCU 1.2 CONNECTIONAfter its connection onto TCU 1.2, cable must be fastened as close as possible of its TCU 1.2 starting point (end of connector base).This cable fastening must be done on a hole of the bracket base to minimize the effect ofvibration onto the connector assembly, see picture below:From the TCU 1.2 connector base to the fixation point on the bracket base, the cable curvaturediameter must be higher than 100 mm.Verify that no tension stress is applied onto the harness between TCU 1.2 and the fixation point onto the vehicle chassis, this check must be done after connection of the harness connector onto the TCU 1.2 connector and after the fastening of the cable onto the bracket base. Always avoid contact between cable and shape edge of the bracket.The connector must be secured , means 2 harpoon shapes, each side of connector, must be locked.Nota Bene : Incorrect wiring should prevent the system to operate properly.TCU 1.2 has to be connected to +12V or +24V through 5A fuse protection. To power supply the TCU 1.2, it has to be connected on KL31 (battery negative) and KL15 (ignition). C3140690010-A1-TCU12_Mounting_Specification.odt      LDL Technology SAS – Toulouse – France 8/ 13Copyrights 2016Fastening point
CONFIDENTIAL INFORMATIONThis document is the exclusive property of LDL Technology.No content may be transmitted or reproduced in any form without written permission.Mounting procedure  TCU 1.2 Ref : C3140690010Version : A1When TCU 1.2 and ECU or EBS are connected to a same CAN network, they must share the same ground.LDL Technology can provide the wiring harness ; see table below :  Table is not exhaustive ,askto LDL for details TCU 1.2 connected to LDL harness are IP69K & IP 68.7. TCU 1.2 LOCATING RECOMMENDATIONSThe TCU 1.2 must be fixed horizontally and upside down (Vent side facing the ground):The TCU 1.2 must be free from any metallic shield in the Z direction. The antenna should be cleared as possible to optimize RF communication and reduce areas ofnon-receipt.There must be a free area of minimum 5cm wide around the TCU in all directions. TCU 1.2 must not be exposed to direct gritting.C3140690010-A1-TCU12_Mounting_Specification.odt      LDL Technology SAS – Toulouse – France 9/ 13Copyrights 2016
CONFIDENTIAL INFORMATIONThis document is the exclusive property of LDL Technology.No content may be transmitted or reproduced in any form without written permission.Mounting procedure  TCU 1.2 Ref : C3140690010Version : A1Each TCU 1.2 must be at a central point between the wheels that it has to receive, and aligned on the vehicle axis. Distance between TCU 1.2 and WUS would not exceed 3 meters. When trailer is equipped with an EBS, TCU 1.2 bracket should be fixed to EBS bracket.MANDATORY TCU 1.2 location:C3140690010-A1-TCU12_Mounting_Specification.odt      LDL Technology SAS – Toulouse – France 10/ 13Copyrights 2016Truck TCU 12 Trailer TCU 12Vehicle axisTCU 12 TCU 12
CONFIDENTIAL INFORMATIONThis document is the exclusive property of LDL Technology.No content may be transmitted or reproduced in any form without written permission.Mounting procedure  TCU 1.2 Ref : C3140690010Version : A18. FCC/IC REGULATORY NOTICES8.1. MODIFICATION STATEMENTLDL Technology do not approve any changes or modifications to this device by the user. Any changes or modifications could void the user’s authority to operate the equipment.LDL Technology n’approuve aucune modification apportée à l’appareil par l’utilisateur, quellequ’en  soit la nature. Tout   changement  ou   modification peut annuler  le droit d’utilisation del’appareil par l’utilisateur.8.2. INTERFERENCE STATEMENTThis device complies with Part 15 of the FCC Rules and Industry Canada licence-exempt RSS standard(s). Operation is subject to the following two conditions: (1) this device may not cause interference, and (2) this device must accept any interference, including interference that may cause undesired operation of the device.C3140690010-A1-TCU12_Mounting_Specification.odt      LDL Technology SAS – Toulouse – France 11/ 13Copyrights 2016
CONFIDENTIAL INFORMATIONThis document is the exclusive property of LDL Technology.No content may be transmitted or reproduced in any form without written permission.Mounting procedure  TCU 1.2 Ref : C3140690010Version : A1Le présent appareil est conforme aux CNR d'Industrie Canada applicables aux appareils radioexempts de licence. L'exploitation est autorisée aux deux conditions suivantes : (1) l'appareil nedoit pas  produire de brouillage,  et (2)  l'utilisateur de l'appareil doit accepter tout   brouillageradioélectrique   subi,   même   si   le   brouillage   est   susceptible   d'en   compromettre   lefonctionnement.8.3. RADIATION EXPOSURE STATEMENTThis device complies with FCC/IC radiation exposure limits set forth for an uncontrolled environment and meets the FCC radio frequency (RF) Exposure Guidelines and RSS 102 of ‐the IC radio frequency (RF) Exposure rules. The antenna should be installed and operated with minimum distance of 20 cm between the radiator and your body. This transmitter must not be co-located or operating in conjunction with any other antenna or transmitter.Le présent appareil est conforme à l'exposition aux radiations FCC / IC définies pour un environnement non contrôlé et répond aux directives d'exposition de la fréquence de la FCC radiofréquence (RF) et RSS‐102 de la fréquence radio (RF) IC règles d'exposition. L'antenne doit être installée de façon à garder une distance minimale de 20 centimètres entre la source de rayonnements et votre corps. L'émetteur ne doit pas être colocalisé ni fonctionner conjointement avec une autre antenne ou un autre émetteur.C3140690010-A1-TCU12_Mounting_Specification.odt      LDL Technology SAS – Toulouse – France 12/ 13Copyrights 2016
CONFIDENTIAL INFORMATIONThis document is the exclusive property of LDL Technology.No content may be transmitted or reproduced in any form without written permission.Mounting procedure  TCU 1.2 Ref : C3140690010Version : A19. APPENDIXTCU 1.2 interface dimension, see drawing below ref. 2160620000 C0C3140690010-A1-TCU12_Mounting_Specification.odt      LDL Technology SAS – Toulouse – France 13/ 13Copyrights 2016

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