LENNOX Air Handler Auxiliary Heater Kit Manual L0805584
User Manual: LENNOX LENNOX Air Handler Auxiliary Heater Kit Manual LENNOX Air Handler Auxiliary Heater Kit Owner's Manual, LENNOX Air Handler Auxiliary Heater Kit installation guides
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zEA, tcOx . INSTALLATION INSTRUCTIONS _;_,1997 Lennox Industries {nc, Dallas, Texas, USA EVENHEATER ELECTRIC HEAT SECTIONS TM ELECTRIC HEAT SECTIONS 503,675M 5/99 Supersedes 7/97 / F_-_ Technical _'LLL. Publications Lithe U.S.A. ECB29EH Electric Heat Sections ................. Shipping & Packing List ......................... General Information ............................ Heat Section Installation ........................ Circuit Breaker Installation ....................... Thermistor Installation .......................... EHCl Control Board Installation .................. Electrical Connections .......................... Blower Speed Connections ...................... Discharge Air Temperature Adjustment ............ Unit Start-Up .................................. Troubleshooting ................................ Wiring Diagrams ............................... I I The EvenHeater'" ECB29EH electric heat sections provide field installed staged electric heat for Lennox Elite 10" CB29M, Elite 12" CB30M, Elite 12" CB30U, and PowerMate" CB31MV blower coil units. In heat pump applications, the electric heat is staged to provide supplemental heat to meet desired comfort levels. When the electric heat section is used in applications that do not have a heat pump, the elements are staged to limit heat so that it meets heating demands only. Adjust element staging by changing the location of the supply air temperature-selection jumper on the ECH1 control board. 1 1 1 2 2 4 4 5 6 6 6 6 7 RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE These instructions are intended as a general guide and do not supersede local codes in any way. Consult authorities having jurisdiction before installation. Read these instructions thoroughly before installing the heater section. The electric heat section and all other equipment used in HVAC systems must only be installed by qualified installers or technicians. You must follow federal, state, and local codes while installing this or any other HVAC equipment. ECB29EH heat sections are available in single-phase 9kW, 12.5 kW, 15 kW, and 20kW sizes. Heaters are equipped with circuit breakers. Refer to the engineering handbook for specific heat section applications. ,& WARNING Be sure to disconnect all power to unit while installing and servicing the equipment. Use proper tools and protective equipment during installation and service. Package 1 of 1 contains: 1 - Assembled electric heat section 1 - Bag assembly containing the following: 10-Screws; 1-Wiring diagram; 2-Wire nuts Installation of Lennox blower sections with or without optional electric heat must conform with standards in the Na- 1 - EHC1 control board assembly tional Fire Protection Association (NFPA) "Standard for 1 - Supply air plenum thermistor 2 - Adhesive-backed foam seals Installation of Air Conditioning and Ventilation Systems NFPA No. 90A," and "Standard for Installation of Resident 1 - Control bracket Type Warm Air Heating and Air Conditioning System, No. 90B," manufacturer's installation instructions, and local municipal building codes. Inspect the heater section for shipping damage. If you find any damage, immediately contact the last carrier. Page 1 1 - Install circuit breaker on blower deck flange. Use provided screws to secure. See figure 2. Before installing the unit, check information on unit rating plate to ensure unit meets job specification, proper electrical power is available and that proper duct clearances are maintained. ELECTRIC HEAT SECTION WITH CIRCUIT BREAKERS In downflow applications, circuit breakers must be rotated 180 ° to the UP position. WARNING BLOWER DECK \/ Av NOTE-It CIRCUIT 1 - Shut off all power to blower coil unit, More than one disconnect may be required. BRACKET KNOCKOUT ""\ • NOTE- Wire tie closest to the circuit breaker may need to be removed to allow for rotation. Holes In knockout allow room for dtagonal cutters used to cut through c - Rotate circuit breaker 180 °. d - Slide circuit breaker back on rail and secure in place with previously removed screw. 2- II CB31MV-41, -46, -51, -55 -51, -65 a 20kW el_rlC II Blower coil access panels are factory supplied with a patch plate over the circuit breaker opening. Remove the circuit breaker patch plate from the blower access panel. See figure 3 3 - Replace the unit blower access door. 4 - Choose the appropriately sized adhesive-backed circuit breaker seal and remove any perforated sections (if needed). Apply the seal to the outside of the blower access panel so that the seal is snug around the circuit breakers. heater. FIGURE 1 4- I a - Disconnect power to the unit if present. b - Remove screw and slide breakers off mounting rail. _) _) sheet metal. CB29M-41, .--_._J NOTE - When applied in the downflow position, the cir. cuit breakers must be rotated to the UP position. See figure 2 and follow the procedure below. FOR: CB29M-21/26,-31 CB30M-21/26 _r CIRCUIT BREAKER MOUNTING SCREW (Remove screw and slide breakers off mounting rail. Rotate breakers 180 ° and slide bark on rail. Secure with screw.) 3 - Remove electric heat knockout in blower coil vestibule panel for the appropriate size of heater used. Remove extended width knockout to allow for installation of 20kW heater. See figure 1. BLOWER COIL KNOCKOUTS ._-"__._-_ BRE_KE__R ,,,_- 2 - Remove blower section access panel. JJ -\ • is easier to install the ECB29EH heat section in the blower coil unit before the unff is set and the plenum is attached. (_ 1_ CIRCUIT BREAKERS Slide electric heat section into blower section. Be careful that heating elements do not rub against sheet metal opening when sliding into blower section. Hole(s) on each side of the heater line up with holes in the blower coil control box. Secure electric heater into place with screws provided in bag assembly. Page 2 5 - Break the patch plate for the specific size of electric heat unit/blower coil unit being installed. Discard unused piece of patch plate. Refer to figure 4 for CB29M-21/26, CB29M-31, CB30M-21/26, CB30U-21/26 units; refer to figure 5 for all other blower coil units. 6 - Secure the patch plate on the blower access door. CIRCUIT BREAKER SEAL AND PATCH PLATE INSTALLATION CIRCUIT BREAKERS CIRCUIT BREAKER SEAL \ BLOWER DECK PATCH PLATE CIRCUIT BREAKER BRACKET ! DISCARD PATCH L..._.__j BREAK AT THIS POINT FIGURE 3 CIRCUIT BREAKER HEATER AND PATCH PLATE CONFIGURATION PATCH PLATE (Shipped installed I I I f I i on CB unit) / S °;o/ n / CB29M-21126, CB29M-31, CB30M-21/26 _26 ECB29EH-12.5CB ECB29EH-15CB ECB29EH-gCB Side Side Of Unit Of Patch plate shown with longest section on right side, Patch plate may be factory installed with long section on left side. Unit CIRCUIT BREAKER SEAL (Shipped with electrical heat and Field installed) ROTATE 180 ° and install over opening ROTATE 180 ° and install over opening I I I Section Long r-.-3-__:_ .... I I I I I I Long I { I Section L _L_I_ Dotted lines' are perforations Break at this point FIGURE 4 Page 3 Break at this point _ .......... CIRCUIT BREAKER HEATER AND PATCH PLATE CONFIGURATION CB29M-41, CB29M-46, CB29M-51, CB29M-65 AND CB30M-31, CB30M-41, CB30M-46, CB30M-51 CB30M-65 AND CB31M-41, CB31M-51, CB31M-65 AND C830U-31, CB30U-41/46, CB30U-51/65 PATCH PLATE (Shipped installed on CB unit) ECB31EH-gCB, ECB29EH-12.SCB ECB29EH-15CB, ECB29EH-20CB ECB29EH-gCB Side Of Side Of Patch plate shown with longest section on right side, Patch plate may be factory installed with long section on Left side. CIRCUIT BREAKER SEAL (Shipped with electrical heat and Field installed) ROTATE 180 ° and install over o install over opening f-- -_-=q I I I [ I 1 L c=/ I L_,J Dotted lines are perforations I -1 I I i _J I DISCARD ]_ Break at this point Break at this point FIGURE 5 THERMISTOR See figure 6 for thermistor installation. 1 - Drill a 5/8" hole in supply air plenum front. Locate hole 10" (254mm) above blower coil cabinet top, centered side to side. 2- INSTALLATION THERMISTOR (center side to side) _ Insert thermistor probe into the hole and secure with two provided #8-18 self-drill self-tap screws. Probe* 1012541 3 - Adjust the probe depth as shown in figure 6. depth 5-9/16 11411 p" 4- Before installing the EHC1 control board assembly, run the two thermistor leads through low voltage cabinet knockout opening and connect to "DAT" terminals on control board. Refer to figure 7 for control board assembly installation. 1- Assemble ECH1 control board with mounting bracket. See figure 7 for orientation. 2 - On CB29M, CB3OM & CB3OU units Align EHC1 control board assembly bracket holes with existing blower deck flange holes (located on the right side of the flange) and secure control board assembly with two provided screws. 3 - On CB31MV units Use the two existing screws that secure the variable speed motor control board bracket to blower deck flange to install the EHC1 control board assembly to blower deck flange. Page 4 L SUPPLY AIR PLENUM UNIT SUPPLY AIR OPENING OPTIONAL ELECTRIC HEAT (Reid Installed) * Thermistor probe depth is measured from front of blower coil unit supply air opening - not supply air plenum front (unless they are identical). RGURE 6 EHC1CONTROL BOARDINSTALLATION A WARNING f f NOTE-Refer to nameplate on blower coil unit for minimum circuit ampacity and maximum overcurrent protection size. The blower coil units are provided with openings for use with 1-1/2 inch trade size (1-31/32 inch diameter) conduit. A conduit reducer washer has been provided for use if installing smaller conduit. Refer to figure 9 for typical condensing unit application and figure 10 for typical heat pump application with a blower coil unit and an electric heat section. I I I _\ _. _/ , Blower Existing blower deckflange holes I EHCl Control board assembly \ Thermostat terminal strip this side Refer to figure 11 and 12 for typical system diagram for the CB29M/CB30M/CB30U unit with installed electric heat sections and figure 13 and 14 for typical system diagram for the CB31MV unit with installed electric heat section, FIGURE 7 EHCl CONTROL BOARD WITH WIRE HARNESS Thermistor terminals Thermostat .... .terminal strip / /nermostat terminals Make wiring connections as follows Refer to figures 8 and 9 for condensing unit application and to figures 8 and 10 for heat pump application. _ DAT 1 - Connect field power supply wiring to circuit breaker(s). 2 - Connect heater section wire harness plug "P2" to EHC1 control board left side wire harness jack "J166." 3- Remove interface harness from blower coil section. Connect blower coil section wire harness jack "J2" to EHC1 control board right side wire harness plug "P166." 4 - Use provided wire nut to connect stripped yellow wire from "Y" terminal of EHC1 control board to wire from "Y1" terminal of indoor thermostat inside blower coil cabinet. W1 ; .......... J°* 00 .w i/O 130oEG o,_G 2G ............. eo 100 DEG 85 DEG Heater indicator lights Diagnostic indicator Temperature lights selection jumper Wire harness jack 5 - In heat pump applications only Use provided wire nut to connect stripped orange wire from "O" terminal of EHC1 control board to wire from "0" terminal of indoor thermostat inside control box. Remove the factory installed jumper between EHC1 control board terminals "O" and "R." Wire harness p FIGURE 8 6- Disconnect existing red wire from terminal "R" of TB1 terminal block. Connect this wire to tab of tab/ receptacle combination of red wire from terminal "R" of EHC1 control board. Then connect thiswireassembly to terminal "R" of TB1 terminal block. 7 - In applications where outdoor thermostat is used only Remove jumper between "W2" and "R" of TB1 terminal block and connect outdoor thermostat leads to "W2" and "'R." Page 5 ent from the indoor thermostat, the control board temperature setting will automatically increase to the next higher setting. Once the "Wl" demand is satisfied or removed, the control board temperature setting will automatically return to the jumper setting. When using the ECB29EH heat section with the CB29M, CB30M, CB30U or CB31MV series blower coil units, the blower speed must be adjusted according to the size of electric heat and blower coil unit. The minimum blower setting for each blower size, with any heat sections in any application is HIGH. See specific blower coil installation instructions for blower speed adjustment procedure and location. 1 - Replace blower compartment 3 - Set thermostat heat anticipator to 0.4 amps. 4 - Set thermostat above room temperature. 5 - Verify that element staging and supply air temperatures are correct for the given application. If unexpected results are obtained, check heat pump and heat section for normal operation. A table showing diagnostic codes for the EHC1 control board is given in the troubleshooting section of these instructions. The EHC1 control board can be adjusted to provide four different discharge air temperatures: 85°F (29.5°C), 100°F (37.8°C), 115°F (46.1°C) and 130°F (54.4°C). To adjust the factory setting of 85°F (29.5°C), move the temperature selection jumper on the EHC1 control board to the desired setting (see figure 8). The EHC1 control board uses the discharge air temperatu re value provided by the thermistor to maintain the selected discharge air temperature by staging on the required number of heating elements. When higher discharge air temperatures are required for comfort or to satisfy the heating load, change the temperature selection jumper on the EHC1 control board to a higher setting. In heat pump applications, when the heat pump is on and a "Wl" demand is pres- access cover. 2 - Restore power to unit. 6 - Set thermostat to desired setting. 7-Affix wiring diagram aligned with existing sticker. sticker to blower scroll, CB unit wiring diagram Refer to table 1 for EHC1 control board diagnostic codes. See figure 8 for location of diagnostic and operation indicator LEDs. Page 6 TABLE1 EHC1 CONTROLBOARDDIAGNOSTICCODES BOARD DIAGNOSTIC DIAG 1 DIAG 2 _ Flashing Slow On • DIAG 1 • DIAG 2 _ PATTERNS MODE INDICATION REMEDY Normal Operation None. Slow fleshing LED signifies normsl operation. Shorted Thermistor* Check thermistor for short circuit Open Thermistor* Check thermistor for open circuit. On Flashing Slow DIAG 1 _1_ Fleshing Alternately fast DIAG 2 -_ Flashing Alternately Slow DIAG 1 1"_ Fleshing Alternately Slow DIAG 2 1_ _ Fleshing Alternately DIAG 1 • Continuously On DIAG 2 O Continuously Off DIAG 1 O Continuously Off DIAG 2 • Continuously On DIAG 1 • Continuously On DIAG 2 • Continuously On DIAG 1 DIAG 2 O O Continuously Continuously Off Off Jumper Error Resistor fault on board, Board must be replaced. No Jumper** No temperature-seloctlon jumper installed. Install jumper Fast General Failure Component fault on board. Board must be replaced. General Failure Component fault on board. Board must be replaced. General Failure Component fault on board. Board must be replaced, Component fault on board. Board must be replaced. General Failure * This mode of operation is indicated b_ elements staging on every 4 minutes until "WI" demand is satisfied. ** Last setting retained by board if jumper removed while unit operating; if no jumper present on power-up,the default setting of 85°F is used by the board. LI COOLING 208-240/60/I APPLICATION WITH ELECTRIC NOTE-USE C0_CTORS K3 INDOOR BLOWER RELAY CIRCUIT BREAKERS HEAT COPPER ONLY, REFER TO UNIT RATING PLATE FOR MINIMUM CIRCUIT AMPACITY AND MAXIMUM OVERCURRENT PROTECTION SIZE HEATING ELEMENTS LINE VOLTAGE FIELD INSTALLED CLASS 2 VOLTAGE FIELD INSTALLED NEC/CEC | []' 'lJ ((_Z'Z_x_.-._'x/'''''_z_ HEAT RELAYs i-- ............ _-- "L__r L_ TO EXTERNAL LOAD 24VAC AT .50 AMP MAXIMUM ,,t,,THERMOSTAT SETTING EHC1 CONTROL BOARD IO O O O O O HEAT ANTICIPATION .4 AMP (ELECTRIC HEAT) FACTORY INSTALLED JUMPER SEE UNIT FOR QUANTITY OF ELEMENTS OR HEAT RELAYS \ FJ LI_J I \ I Avl L \ ................. d _t j t g FIGURE 9 Page 7 WHEN OUTDOOR THERMOSTAT IS USED, CONNECT LEADS TO TERMINALS "R" AND "W2 _ AND REMOVE JUMPER BETWEEN TERMINALS "R' AND "W2," L2 LI HEAT PUMP APPLICATION WITH ELECTRIC HEAT r1,o,,o,,o LINE K3 INDOOR BLOWER RELAY I C,RC,.,,r B,'=.'.,,:ERS,_ L_ -,E,,,"r,N,_EW.,EN',',, .EZ VOLTAGE FIELD INSTALLED CLASS 2 VOLTAGE FIELD INSTALLED NEC/CEC THERMOSTAT HEAT ANTICIPATION SETTING 0.4 AMP ELECTRIC HEAT FACTORY INSTALLED JUMPERS WHEN OUTDOOR THERMOSTAT IS USED, CONNECT LEADS TO TERMINALS "R" AND "W2" AND REMOVE JUMPER BETWEEN TERMINALS "R' AND "W2," EMERGENCY HEAT RELAY (USED ONLY IF OUTDOOR T'STAT IS USED) FIELD PROVIDED AND INSTALLED NEAR INDOOR UNIT. 24VAC 5VA MAX NEC/CEC CLASS 2 = R ,_k-EHCICONTROLBOARD I I I I I II J I J I I ! I I I J BI K22 ItEAT $23 m ,A USING SERVICE UGHT OPTION ($54) WITH SOME ELECTRONIC THERMOSTATS MAY REQUIRE MOVING $54 COMMON WIRE TO Y1 IN HEAT PUMP UNIT. ,_ COMMON ,_ Y2 USED ONLY WHEN TWO SPEED COMPRESSOR ,/_ AMBIENT COMPENSATING THERMISTOR CONNECTION SEE UNIT FOR QUANTITY OF ELEMENTS OR HEAT RELAYS _ Y USED ONLY ON SOME THERMOSTATS. IS USED (HP21). USED ONLY ON SOME THERMOSTATS. REMOVE_ACTOR_JUMPER FIGURE 10 Page 8 _ _ .._ CB29M/CB30M/CB30UBLOWERCOIL UNITWITH INSTALLEDECB29ELECTRICHEAT - P VOLTAGE- 9.0 & 20 KW PI{,6 _ REFER TO UNIT NAMEPLATE FOR MINIMUM CIRCUIT AMPACITY AND MAXIMUM OVERCURRENT PROTECTION REFER TO FACTORY BLOWER SPEED TAP SELECTION CHART ON UNIT FOR BLOWER SPEED INFORMATION. _ REMOVE FACTORY INSTALLED JUMPER FOR HEAT PUMP APPLICATIONS, LF.JWE JUMPER IN CONDENSING APPLICATIONS. _WHEN UNIT OLKIX)OR THERMOSTAT CONNECT IS USED, ACROSS TERMINALS =R* AND "W2" AND REMOVE JUMPER BEIWEEN "R" & "W2* CIRCUIT 2 NOT USED ON 9 KW ELEMENT J2 CB29M/CB30M/CB30U BLOWER COIL UNIT WITH INSTALLED ECB29 ELECTRIC HEAT - P VOLTAGE - 12.5 & 15 KW 2€V pGli_R *_9 > _ /_ REFER TO UNIT NAMEPLATE FOR MiNiMUM CIRCUIT AMPACITY AND MAXIMUM OVERCURRENT PROTECTION "-- ..... CB 4. K3 / " i_ > I_,_pi,_ TI_R-I_L_R I_ITOR _,12 ; Z4v MAC_-ELECTRICH AT _ I.L^Y*E(mNOulzER HE*T I ECB S_L_IED ii_['_ /_ "-' REFER TO FACTORY BLOWER SPEED TAP SELECTION CHART ON UNIT FOR BLOWER SPEED INFORMATION, K:I R f REMOVE FACTORY INSTALLED JUMPER FOIl HEAT PUMP APPUCATIONS. / LEAVE JUMPER IN CONDENSING APPLICATIONS. _WHEN _ ! ITER_IIiN_LSTRIP-LINIT _T82 _TOR j "rAP CHART SPEED UNiT [ OUTDOOR THERMOSTAT IS USED, CONNECT ACROSS -_ TERMINALS "R" AND =W2" AND REMOVE JUMPER BETWEEN "R" & "W2" ZCV CBVt_0N C P*3 LIN_ VOLTAGE FIEIO WIRING CLA_S IT VOLTAGE FIELD WIRINB p H s/gs IIRI 6 DIAGRAH (o/9s) LI_IN_X_*._,.x. ILB#IBI,_,,,.,.. liFE16 HEATINGUNITS-ELECTRIC ECB29EH-- --CLASS _LI_ NOTE II VOLTAGE FIELD INSTALLED i ECB29EH 12.5CB- 15CB 1- P - t - P USE COPPER CONDUCTORS ONLY 532,582W UNITS CB29M-21/26,31,41/46,51/65-1 CB30M-21/2_,31,41/46,51/65-1 CB3OU -21/26,31,41/46,51/65-1 IdOTOR5H(3'lf_ i i i -P -P -P COIL _CTIONs.,,,.,., V_lkSE EIEtOINSTALLED - COILS-BLOYIER COIL r...., ( 531,613W='" r.. N.. ( m CB31MV BLOWER COIL UNIT WITH INSTALLED ECB29 ELECTRIC 'b_ m-_ =to HEAT - P-VOLTAGE ,,_ iooii P2 Jle_ I STATU'£ LEO'S [ ) DB_ _ K_ A RE_RTOU.ITI_! _l _TE,O_ )iOOi_ _ MINIMUM CIRCUIT MAXIMUM OVERCURRENT PROTECTION Z_ K34 REFER TO F/_-_TORY BLOWER SPEED TAP SELECTION CHART ON UNIT FOR OI _ -- B LO VIrF_R t:_ _i(_i _EY bk45 , _T_IPTION i C_h_Nl _IROL_LE _ _ ! ,,_ i ( ( --'_) _,io o ) i REMOVE FACTORY iNSTALLED JUMPER FOR HEAT PUMP APPUCAllONS, LEAVE JUMPER IN CONDENSING APPUC_T1ONS, /_ i _LECT -- OAT L i UNff WHEN OLITIX)OR THERMOSTAT IS USED, CONNECT ACR06S _ . 0,,0r, le,o! )LEJ_'X,,_= ....... |IR]XG i_'ING UNITSELECTRIC TERMINALS "R" AND =W2" AND REMOVE JUMPER BETWEEN "R" & "W2* I ECB29EH ECB29EH- - 12.5CB15CB- _,,..,,, _or,,,.) COWBINATIDN IIIH{NI'&IiIOITYCONTROL TilTH TlmilO SPF.F.O (k2'O)_5011, 15 NOT _ CLW'iECT JUk_ER BE_€ "Y2" AND "(_3" IN _LASS i/_ ( TE_PIR)- _-- -- i K_ ^ )v,._e ,ooo o COk_BIN_TIO_ WITH SINOLE ISLED CO_RE&_. _'_N HUMIDITY CONTROL (kZO IS NOt Ur_ CD_WECT JUI_=ER _Tt_EN "YI" ANO "OS = IN mLIN_ IIVOLTAGE FIELD INSTALLED VOLT_E FIELD INSTALLED _NOIES OPTI(}_kLCO_NIS NOTE - USE COPPER CONDUCTORS ONLY I- P I -P 532,582W_' r., ,,. - 12.5 & 15 KW
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