Landis Gyr Technology UWE-PIT Cellnet Water Endpoint - Pit User Manual users manual

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5015 B.U. Bowman Drive Buford, GA 30518 USA Voice: 770-831-8048 Fax: 770-831-8598 FCC Part 15 Subpart C Transmitter Certification Direct Sequence Spread Spectrum Transmitter Test Report FCC ID: R7PUWE-PIT FCC Rule Part: 15.247 ACS Report Number: 05-0412 - 15C Manufacturer: Cellnet Technology, Inc. Model: Cellnet Water Endpoint – Pit Installation Guide

Cellnet Water Endpoint6010/6020 PitInstallation Guide

ááProprietary Rights NoticeThis manual is an unpublished work and contains the trade secrets and confidential information of Cellnet, which are not to be divulged to third parties and may not be reproduced or transmitted in whole or part, in any form or by any means, electronic or mechanical for any purpose, without the express written permission of Cellnet. All rights to designs or inventions disclosed herein, including the right to manufacture, are reserved to Cellnet.The information contained in this document is subject to change without notice. Cellnet reserves the right to change the product specifications at any time without incurring any obligations.Trademarks Used in This Manual6010 and 6020 are trademarks of Cellnet Innovations, Inc.Cellnet® is a registered trademark of Cellnet Innovations, Inc.3M BadgerSensusNeptuneProReadScotchlokMicrotexOther brands or product names are the trademarks or registered trademarks of their respective holders.Cellnet Water Endpoint6010/6020 Pit Installation Guidet^JMMVRJd_JMNKMS`ÉääåÉíPMMMM=jáää=`êÉÉâ=^îÉåìÉpìáíÉ=NMM^äéÜ~êÉíí~I=d^=PMMOOqÉäW=ESTUF=ORUJNRMMc~ñW=ESTUF=ORUJNRRM`çéóêáÖÜí«=OMMS`ÉääåÉí^ää=êáÖÜíë=êÉëÉêîÉÇK

tOMNM=máí=jfr=fåëí~ää~íáçå áááTABLE OF CONTENTSCHAPTER 1 INTRODUCTIONqllip=^ka=bnrfmjbkq=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K= =NJObèìáéãÉåí= =K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K= =NJOqççäë=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K= =NJQp^cbqv=^ka=bksfolkjbkq= =K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K= =NJSmêÉäáãáå~êó=`ÜÉÅâë= K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K= =NJSpáíÉ=oÉèìáêÉãÉåíë= =K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K= =NJSc``=C=fkarpqov=`^k^a^=fkcloj^qflk=ql=qeb=rpbo= K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K= =NJTc``=`ä~ëë=_=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K= =NJToc=bñéçëìêÉ= =K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K= =NJTfåÇìëíêó=`~å~Ç~= K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K= =NJTc``=faW=oTmrtbJmfq= =K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K= =NJUf`W=ROVQ^Jrtbmfq= =K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K= =NJUCHAPTER 2 INSTALLING THE CELLNET WATER ENDPOINTfåëí~ääáåÖ=íÜÉ=SMNM=båÇéçáåí= K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K= =OJOfabkqfcvfkd=qeb=obdfpqbo=clo=fkpq^ii^qflk==K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K= =OJO`çååÉÅíáåÖ=~=kÉéíìåÉ=çê=pÉåëìë=båÅçÇÉê=oÉÖáëíÉê=ïáíÜ=pÅêÉï=qÉêãáå~äë= =K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K= =OJQ`çååÉÅíáåÖ=~=_~ÇÖÉêI=kÉéíìåÉ=çê=pÉåëìë=båÅçÇÉê=oÉÖáëíÉê=ïáíÜ=mçííÉÇ=iÉ~Çë= K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K= =OJS`çååÉÅíáåÖ=~=_~ÇÖÉê=oqo=oÉÖáëíÉê=ïáíÜ=mçííÉÇ=iÉ~Çë= K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K= =OJNNmêçÖê~ããáåÖ=SMNM=ÉåÇéçáåí=Ñçê=çéÉê~íáçå=ïáíÜ=~=_~ÇÖÉê=oqo=oÉÖáëíÉê= K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K= =OJNRfkpq^iifkd=`biikbq=t^qbo=bkamlfkq=SMOM=mfq=lk=^=?`biikbq=SMOM=ob^av?=obdfpqbo= K=K=K=K= =OJNSmolJob^a=bk`labo=obdfpqbo==K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K= =OJNToÉéêçÖê~ããáåÖ=~=mêçoÉ~Ç=ÉåÅçÇÉê=Ñêçã=OJïáêÉ=íç=PJïáêÉ= K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K= =OJNTCHAPTER 3 TESTING THE ENDPOINTCHAPTER 4 ENDPOINT REPLACEMENTCHAPTER 5 TROUBLESHOOTINGGLOSSARYINDEX

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`ÉääåÉí=t~íÉê=båÇéçáåí=fåëí~ää~íáçå=dìáÇÉ NJNCHAPTER 1 INTRODUCTIONThis manual explains how to correctly install Cellnet Water Endpoints (CWE) for pit applications. It covers endpoint installation, encoder register connection, pulse register programming, and troubleshooting.

fåíêçÇìÅíáçåNJO `ÉääåÉí=t~íÉê=båÇéçáåí=fåëí~ää~íáçå=dìáÇÉTOOLS AND EQUIPMENTThis section outlines the necessary tools and equipment for installing a Cellnet Water Endpoint for pit applications. A "potted" register requires more equipment than a "screw terminal" register.EquipmentThe following table contains all required equipment:Image Description`ÉääåÉí=t~íÉê=båÇéçáåí=jçÇÉä=SMNM=J=máí=ïáíÜ=iÉ~ÇëI=páåÖäÉ=mçêílo`ÉääåÉí=t~íÉê=båÇéçáåí=jçÇÉä=SMOMJmáíI=ïáíÜ=ÅçååÉÅíçêI=ïáíÜ=ëìÄãÉêëáÄäÉ=ÅçååÉÅíçêmáí=iáÇëNOTE: A pit lid with a recessed antenna hole to flush-mount the antenna is recommended, particularly for the street or sidewalk, shown here a polymer lid with a recessed hole._~ÇÖÉê=cáÉäÇ=péäáÅÉ=háí=SOMUQJMMNimage ëÅçíÅÜäçâimage dÉä=ëÉ~ä~åí=êÉãçîÉê PolymerMetalpéäáÅÉ=båÅäçëìêÉqáÉ=ïê~éëPj=pÅçíÅÜäçâëI=jçÇÉä=rvO=çê=bèìáî~äÉåí

fåíêçÇìÅíáçå`ÉääåÉí=t~íÉê=båÇéçáåí=fåëí~ää~íáçå=dìáÇÉ NJP^ÇÇáíáçå~ä=Å~ÄäÉpéÉÅáÑáÅ~íáçå=OOJ^tdKKKImage Description

NJQ `ÉääåÉí=t~íÉê=båÇéçáåí=fåëí~ää~íáçå=dìáÇÉfåíêçÇìÅíáçåToolsThe following table contains all required tools:Image Descriptionoc=_ìëíÉêmLk=OSJNMRMpÅêÉïÇêáîÉêë=EÑä~í=~åÇ=mÜáääáéëFtáêÉ=`ìííÉê=~åÇ=píêáééÉêpÅçíÅÜäçâ®=bJVv=`êáãéáåÖ=qççä=çê=bèìáî~äÉåíïïïKPjKÅçãa^m=e~åÇeÉäÇ=`çãéìíÉê=ïïïKÇ~éKÅçãjáÅêçíÉñ=c~ëíêÉ~ÇÉê=mêçÄÉmLk=coNiJa^mJNUïïïKãáÅêçíÉñKÅçãj~ÖåÉí

fåíêçÇìÅíáçå`ÉääåÉí=t~íÉê=båÇéçáåí=fåëí~ää~íáçå=dìáÇÉ NJRléíáÅ~ä=mêçÄÉ=^Ç~éíÉê=Eléíáçå~äFmêçoÉ~Ç=cáÉäÇ=mêçÖê~ããÉê=Eçåäó=êÉèìáêÉÇ=Ñçê=kÉéíìåÉ=ÉåÅçÇÉêëFïïïKåÉéíìåÉíÖKÅçãImage Description

fåíêçÇìÅíáçåNJS `ÉääåÉí=t~íÉê=båÇéçáåí=fåëí~ää~íáçå=dìáÇÉSAFETY AND ENVIRONMENTPreliminary ChecksThe installer should already be able to operate the DAP handheld computer. Additionally, you should already have route information and the required number of endpoints.• Verify that you are at the correct site, specified on the handheld computer or work order.• Verify that the site is safe for you and your equipment.• Notify the customer of your presence. Tell the customer that you must have access to the water meter. If necessary, have the customer sign the work order.• When installing meters, follow any guidelines issued by your company in addition to those given in this guide.• Never perform an installation during a lightning storm or under excessively wet conditions.Site RequirementsThe site must comply with the following criteria:• There is no chance that another object will be set over the antenna.• There is enough room in the pit for the endpoint. Because the meter position is fixed, the antenna is usually installed off-center.• The pit is not flooded; it is debris free.• The endpoint has an attached cable, but in some instances it may require additional cable. The maximum cable length between the encoder register and the endpoint depends on the register's manufacturer and model. Table 1.1, lists maximum cable lengths, meeting the manufacturer’s published specification for wire length between encoder and remote receptacle. Table 1.1 Encoder Register Maximum Cable Length_~ÇÖÉê=^ab OMM=ÑÉÉí=ESN=ãÉíÉêëF_~ÇÖÉê=oqo OMM=ÑÉÉí=ESN=ãÉíÉêëFkÉéíìåÉ=mêçoÉ~Ç=E^o_=sfF OMM=ÑÉÉí=ESN=ãÉíÉêëFpÉåëìë=b`oJff OMM=ÑÉÉí=ESN=ãÉíÉêëFpÉåëìë=b`oJfff OMM=ÑÉÉí=ESN=ãÉíÉêëF

fåíêçÇìÅíáçå`ÉääåÉí=t~íÉê=båÇéçáåí=fåëí~ää~íáçå=dìáÇÉ NJTFCC & INDUSTRY CANADA INFORMATION TO THE USERFCC Class BThis equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the Instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures: • Reorient or relocate the receiving antenna. • Increase the separation between the equipment and receiver. • Connect the equipment into an outlet on a circuit different from that to which the receiver is connected. • Consult the dealer or an experienced radio/TV technician for help.RF Exposure In accordance with FCC requirements of human exposure to radio frequency fields, the radiating element shall be installed such that a minimum separation distance of 20 centimeters will be maintained. Industry CanadaThis Class B digital apparatus meets all requirements of the Canadian Interference Causing Equipment Regulations. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. Cet appareillage numérique de la classe B répond à toutes les exigences de l'interférence canadienne causant des règlements d'équipement. L'opération est sujette aux deux conditions suivantes: (1) ce dispositif peut ne pas causer l'interférence nocive, et (2) ce dispositif doit accepter n'importe quelle interférence reçue, y compris l'interférence qui peut causer l'opération peu désirée.Changes or modifications to this device not expressly approved by CellnetTechnology, Inc. could void the user's authority to operate the equipment.

fåíêçÇìÅíáçåNJU `ÉääåÉí=t~íÉê=båÇéçáåí=fåëí~ää~íáçå=dìáÇÉFCC ID: R7PUWE-PITThis device complies with Part 15 of the FCC rules. Operation is subject to the following two conditions:(1) This device may not cause harmful interference, and(2) This device must accept any interference received, including interference that may cause undesired operation.IC: 5294A-UWEPIT This Class B digital apparatus complies with Canadian ICES-003. Cet appareil numérique de la classe B est conforme à la norme NMB-003 du Canada.

tOMNM=máí=jfr=fåëí~ää~íáçå OJNCHAPTER 2 INSTALLING THE CELLNET WATER ENDPOINTIf the meter register inside the pit is pre-potted with a 'Cellnet 6020 ready' submersible cable, and reusable, female 4-pin connector on its open end, proceed to "Installing Cellnet Water Endpoint 6020 Pit on a "Cellnet 6020 ready" Register" on page 2-16. Figure 2.1 6020 Endpoint with a water submersible, reusable, female 4-pin connectorAll other registers use:Figure 2.2 6010 Pit Endpoint exploded viewCallouts indicate the assembly parts.^åíÉåå~qìÄÉ=båÅäçëìêÉpíêáééÉÇ=~åÇ=oÉí~áåÉÇ=iÉ~ÇjçìåíáåÖ=kìí

fåëí~ääáåÖ=íÜÉ=`ÉääåÉí=t~íÉê=båÇéçáåíOJO tOMNM=máí=jfr=fåëí~ää~íáçåInstalling the 6010 Endpoint1 Unscrew the nut from the 6010 endpoint. Reserve it for later.2 Route the endpoint (attached cable first) through the antenna hole in the pit lid from the top. Certain installations may require you to remove the existing touchpad from the antenna hole before you can insert the antenna.Verify that there is enough room in the pit for the endpoint, and that the cable is long enough.Figure 2.3 Antenna hole in pit lid3 Thread the nut to the top of the antenna, tightening it against the bottom of the pit lid. Figure 2.4 Threading the antenna nut4 Put the pit lid with the 6010 endpoint aside for later. IDENTIFYING THE REGISTER FOR INSTALLATIONRegister connecting instructions listed by register type:• If the register has screw terminals, proceed to "Connecting a Neptune or Sensus Encoder Register with Screw Terminals" on page 2-4update photo

fåëí~ääáåÖ=íÜÉ=`ÉääåÉí=t~íÉê=båÇéçáåítOMNM=máí=jfr=fåëí~ää~íáçå OJP• If the register is a badger RTR with the words “Recordall Transmitter Register” recorded on the face, proceed to"Connecting a Badger RTR Register with Potted Leads" on page 2-11• If the register is not a Badger RTR and has potted leads, proceed to "Connecting a Badger, Neptune or Sensus Encoder Register with Potted Leads" on page 2-6•"Pro-Read Encoder Register" on page 2-17photo

OJQ tOMNM=máí=jfr=fåëí~ää~íáçåfåëí~ääáåÖ=íÜÉ=`ÉääåÉí=t~íÉê=båÇéçáåíConnecting a Neptune or Sensus Encoder Register with Screw TerminalsRemove terminal cover. Use a manufacturer-approved gel sealant remover on the terminals to remove gel from existing encoder installations before connecting the 6010 cable to the screws. Use clean, disposable towels or rags to wipe the gel away from the terminals and screws. After the gel is removed, disconnect any wires connected to the terminals. Clean the terminals and screws again. Be careful not to lose any screws when disconnecting the wires or cleaning the screw terminals. If the cable to be connected to the screw terminals has been pre-stripped, proceed to step 3 below.1 Using the #10 AWG position (second largest hole) on the 64-1919 wire stripper, remove 1.5 inches of external insulation from the cable coming from the 6010.Figure 2.5 64-1919 Wire stripper2 Using the #22 AWG wire-stripping hole of 64-1922 tool, strip .5 inch of insulation from each of the three internal wires.Figure 2.6 64-1922 Wire stripper3 Connect the three-conductor wire from the 6010 endpoint to the encoder register's terminals, matching colors carefully, using the following table.Do not damage the internal wire insulation when removing theexternal insulation.Table 1 Encoder Register 6010 Wire Color/Encoder TerminalNeptune ProRead (ARB VI)pic with proper config of wiresBlk/G Green/R Red/BSensus ECR-II, ECR-III (ICE)pic with proper config of wiresBlk/B Green/G Red/R

fåëí~ääáåÖ=íÜÉ=`ÉääåÉí=t~íÉê=båÇéçáåítOMNM=máí=jfr=fåëí~ää~íáçå OJR4 Thread the cable around the strain relief posts of the encoder register. Figure 2.7 Threading the cable around the strain relief posts5 Apply moisture protection compound to terminal screws and exposed wires (Dow Corning Compound #4 or Novagard® G661™)Figure 2.8 Applying moisture compound6 Snap the cover onto the encoder register. 7 Wipe away excess compound.8 Clean the area and remove all disposable materials.9 Proceed to Chapter 3, Testing the Endpoint.Position the end of the cable jacket so that the compound will coverit and it will not be visible when the cover is installed, as shown.Be sure that the waterproofing compound completely seals the wires.Apply compound under the cable and individual wires. Cover the top of thecable, wires, and screws. Use enough compound so it flows fromopenings when the cover is attached.

fåëí~ääáåÖ=íÜÉ=`ÉääåÉí=t~íÉê=båÇéçáåíOJS tOMNM=máí=jfr=fåëí~ää~íáçåConnecting a Badger, Neptune or Sensus Encoder Register with Potted LeadsUse the following installation procedure for sites equipped with potted encoders. 1 Using the cutting blade portion of the Wire Cutter and Stripper tool, cut the wire connecting the encoder register to the touchpad (or other device). The wire attached to the encoder register should contain at least three wires. If not, replace the encoder register with a 3-wire version.Figure 2.9 Wire cutter & stripper2 Using the #10 AWG position (second largest hole) on the 64-1919 wire stripper, remove 1 inch of the external insulation from the cable coming from the encoder register. Do not strip the insulation from the internal wires.Figure 2.10 64-1919 Wire Stripper3 Peel back foil, if present; cut excess foil and uninsulated wire.4 Repeat this procedure for the cable coming from the 6010 endpoint, if necessary.Figure 2.11 3-Wire cableDo not open a potted encoder for any reason. This will void the manufacturer’swarranty.Do not damage the internal wire insulation when removing the externalinsulation.1”

fåëí~ääáåÖ=íÜÉ=`ÉääåÉí=t~íÉê=båÇéçáåítOMNM=máí=jfr=fåëí~ää~íáçå OJT5 Splice the wires from the UWE to the encoder wires. Match colors carefully according to the table below:6 Push the wires to be connected as far as possible into the Scotchlok connector.Figure 2.12 Wires pushed into Scotchlok connectorTable 2 Encoder Register 6010 Wire Color/Encoder TerminalBadger ADEpic with proper config of wires Blk/Blk Green/Green Red/RedNeptune ProRead (ARB VI)pic with proper config of wiresBlk/Grn Green/Green Red/BlkSensus ECR-II, ECR-III (ICE)pic with proper config of wiresBlk/Blk Green/Green Red/Red

fåëí~ääáåÖ=íÜÉ=`ÉääåÉí=t~íÉê=båÇéçáåíOJU tOMNM=máí=jfr=fåëí~ää~íáçå7 Place the Scotchlok connector (with wires) into the jaws of the crimping tool.Figure 2.13 ScotchLok connector in crimping tool jaws8 Crimp the Scotchlok connector by squeezing the handles until it discharges gel. Continue to apply pressure for three seconds..Figure 2.14 Crimped Scotchloks discharge gelAlways use 3M Parallel Jaw Crimping Tool 3M Model E-9Y or equivalent.

fåëí~ääáåÖ=íÜÉ=`ÉääåÉí=t~íÉê=båÇéçáåítOMNM=máí=jfr=fåëí~ää~íáçå OJV9 Place two plastic cable ties on wires and tighten securely for strain relief. Remove excess cable tie with wire cutters..Figure 2.15 Placing plastic ties on cables10 Insert the entire splice assembly into the silicone-filled splice enclosure. Close the cover with leads exiting alternate sidesFigure 2.16 Inserting splice assembly into silicone-filled splice enclosureCellnet strongly recommends a splice enclosure, particularly for Badger RTRinstallations. Failure to use a splice enclosure may invalidate the manufacturer’swarranty.The 3M Gel splice connector is NOT reusable. Replace the splice ifnecessary.match up wires with above

fåëí~ääáåÖ=íÜÉ=`ÉääåÉí=t~íÉê=båÇéçáåíOJNM tOMNM=máí=jfr=fåëí~ää~íáçå11 Proceed to Chapter 3, Testing the Endpoint.

fåëí~ääáåÖ=íÜÉ=`ÉääåÉí=t~íÉê=båÇéçáåítOMNM=máí=jfr=fåëí~ää~íáçå OJNNConnecting a Badger RTR Register with Potted LeadsBadger manufactures "potted" RTR registers for water meter applications. These registers have a three-conductor cable already attached to the register. The factory seals them with a "potting compound". Use the following installation procedure for sites equipped with potted RTR registers.1 Using the cutting blade portion of the Wire Cutter and Stripper tool, cut the wire connecting the encoder register to the touchpad (or other device). The wire attached to the encoder register should contain at least three wires. If not, replace the encoder register with a 3-wire version.Figure 2.17 Wire cutter & stripper2 Using the #10 AWG position (second largest hole) on the 64-1919 wire stripper, remove 1 inch of the external insulation from the cable coming from the encoder register. Do not strip the insulation from the internal wires.Figure 2.18 64-1919 Wirestripper3 Peel back foil, if present. Cut excess foil and uninsulated wire.Do not open a potted encoder for any reason. This will void the manufacturer’swarranty.correct wire color config

fåëí~ääáåÖ=íÜÉ=`ÉääåÉí=t~íÉê=båÇéçáåíOJNO tOMNM=máí=jfr=fåëí~ää~íáçå4 Repeat this procedure for the cable coming from the 6010 endpoint, if necessary.Figure 2.19 3-Wire cable5 Splice wires from UWE to Badger RTR. Match colors carefully according to the table below.6 Push the wires to be connected as far as possible into the Scotchlok connector.Figure 2.20 Wires inserted into Scotchlok connectorDo not damage the internal wire insulation when removing the externalinsulation.Table 3 Encoder Register 6010 Wire Color/Encoder TerminalBadger RTR 3-Wire Blk/Blk Green/Red Red/Green_~ÇÖÉê=oqo=OJtáêÉ Blk/Blk Green/Red 1”photo

fåëí~ääáåÖ=íÜÉ=`ÉääåÉí=t~íÉê=båÇéçáåítOMNM=máí=jfr=fåëí~ää~íáçå OJNP7 Place the Scotchlok connector (with wires) into the jaws of the crimping tool.Figure 2.21 ScotchLok connector in crimping tool jaws8 Crimp the Scotchlok connector by squeezing the handles until it discharges gel. Continue to apply pressure for three seconds..Figure 2.22 Crimped Scotchloks discharge gelAlways use 3M Parallel Jaw Crimping Tool 3M Model E-9Y or equivalent.match wire colors

fåëí~ääáåÖ=íÜÉ=`ÉääåÉí=t~íÉê=båÇéçáåíOJNQ tOMNM=máí=jfr=fåëí~ää~íáçå9 Place two plastic cable ties on wires and tighten securely for strain relief. Remove excess cable tie with wire cutters..Figure 2.23 Placing plastic ties on cables10 Insert the entire splice assembly into the silicone-filled splice enclosure. Close the cover with leads exiting alternate sidesFigure 2.24 Inserting splice assembly into silicone-filled splice enclosureCellnet strongly recommends a splice enclosure, particularly for Badger RTRinstallations. Failure to use a splice enclosure may invalidate the manufacturer’swarranty.

fåëí~ääáåÖ=íÜÉ=`ÉääåÉí=t~íÉê=båÇéçáåítOMNM=máí=jfr=fåëí~ää~íáçå OJNRProgramming 6010 endpoint for operation with a Badger RTR RegisterYou must program the 6010 endpoint with the DAP HandHeld computer before it can operate with a Badger RTR register. Connect the MicroTex Fastreader Probe to the DAP HandHeld as shown belowFigure 2.25 MicrTex Fastreader connected to DAP HandHeld1 Place the optic probe adaptor over the top of the 6010 endpoint tube, using the keyed slot. Align the magnet tab on the optic adapter with the horseshoe shaped magnet symbol on the housing.2 Attach the Microtex Fastreader Probe optic head to the optic probe adapter. 3 Ensure that the Microtex Fastreader Probe is properly connected to the HandHeld LEMO connector.4 Follow the HandHeld computer prompts to program the endpoint.5 Once the programming is complete, proceed to Chapter 3, Testing the Endpoint.

fåëí~ääáåÖ=íÜÉ=`ÉääåÉí=t~íÉê=båÇéçáåíOJNS tOMNM=máí=jfr=fåëí~ää~íáçåINSTALLING CELLNET WATER ENDPOINT 6020 PIT ON A "CELLNET 6020 READY" REGISTER1 Unscrew the mounting nut from the 6020 endpoint. Reserve it for later.2 Route the endpoint (attached cable first) through the antenna hole in the pit lid from top. Certain installations may require you to remove the existing touchpad from the antenna hole before you can insert the antenna.3 Pull the cable through the hole.4 Insert the antenna into the antenna hole, flush with the top surface of the pit lid.Figure 2.26 Antenna hole in pit lid5 Verify that there is enough room in the pit for the endpoint, and that the cable is long enough. Thread the nut to the top of the antenna, tightening it against the bottom of the pit lid.Figure 2.27 Threading the mounting nut6 Put the pit lid with the 6020 endpoint aside for later. 7 Bring the mating connector parts (female attached to the register, male attached to the endpoint) of the water submersible connector together. Align the keyed connector and tighten the screw until it is snug.Figure 2.28 Tightening connector screw8 Proceed to Chapter 3, Testing the Endpoint.

fåëí~ääáåÖ=íÜÉ=`ÉääåÉí=t~íÉê=båÇéçáåítOMNM=máí=jfr=fåëí~ää~íáçå OJNTPRO-READ ENCODER REGISTERBefore removing the ProRead receptable, ensure that the ProRead register is programmed for three-wire mode.• If a two-wire conductor cable is connected to a "potted" ProRead encoder register, replace the register with a three-wire register. Reprogramming a ProRead encoder from 2-wire to 3-wireIt may sometimes be necessary to reprogram a ProRead register encoder from 2-wire to 3-wire mode. Accomplish this with a Neptune ProRead field programmer.A basic overview of the steps is as follows:1 Connect to the remote receptacle with the field programmer.2 Interrogate the encoder register to determine its operating mode (2 or 3-wire).3 Reconfigure the encoder register to make it operate in 3-wire model.4 Verify that the reconfiguration was successful by looking at the Field Programmer screen. The OM field should be 3W (see below).Table 2.1 If the register has screw terminals, proceed to "Connecting a Neptune or Sensus Encoder Register with Screw Terminals" on page 2-4.If the register has potted leads, proceed to "Connecting a Badger, Neptune or Sensus Encoder Register with Potted Leads" on page 2-6.Before Reprogramming (2-wire mode)After Reprogramming (3-wire mode)

fåëí~ääáåÖ=íÜÉ=`ÉääåÉí=t~íÉê=båÇéçáåíOJNU tOMNM=máí=jfr=fåëí~ää~íáçå

`ÉääåÉí=t~íÉê=båÇéçáåí=fåëí~ää~íáçå=dìáÇÉ PJNCHAPTER 3 TESTING THE ENDPOINTAfter you have completed the installation process, test the installation by passing a magnet near the endpoint’s sensor. The CWE tests the connection to the register and transmits a pattern to indicate if the installation is good or bad. The RF Buster detects the transmission pattern, beeps and lights the LED.1 Using the RF Buster, activate the CWE by holding the magnet for less than 1 second against the horseshoe-shaped magnet symbol on the tube housing.Figure 3.1 Horseshoe Shaped Magnet Symbol2 Press and hold the button on the RF Buster. Position the RF Buster less than 6 inches away from the top of the CWE. The RF Buster makes audible beeps and the LED flashes to confirm transmission of an RF packet from the endpoint. 3 If the RF Buster detects 6-10 packets within 1 minute, the installation is good and the endpoint has been activated properly. If the RF Buster detects 3 or fewer packets, it indicates a bad connection between the endpoint and the register, a bad register, or a bad endpoint. Refer to the troubleshooting section of this guide to fix the problem.Caution: If you hold the RF Buster magnet near the endpoint horseshoe magnet sensor formore than 2 seconds, the endpoint attempts to connect to the DAP Handheld Computer. Itwill not transmit the installation test pattern. If you do not hear beeps, hold the RF Busteraway from the CWE for 15 seconds to allow it to reset to normal operating mode.Do not use a cell phone or any other RF device while conductingthis test.

qÉëíáåÖ=íÜÉ=båÇéçáåíPJO `ÉääåÉí=t~íÉê=båÇéçáåí=fåëí~ää~íáçå=dìáÇÉ4 When you are satisfied that the CWE and the register are functioning correctly, clean up any installation debris.5 Replace lid onto pit.6 Double-check that all necessary information is recorded in the handheld. Proceed to the next location in the route.

`ÉääåÉí=t~íÉê=båÇéçáåí=fåëí~ää~íáçå=dìáÇÉ QJNCHAPTER 4 ENDPOINT REPLACEMENTLift the pit lid and put it aside safely.If you are replacing a:•6020Unscrew and disconnect the submersible connector. Remove the nut that secures the 6020 the lid. Pull the endpoint out of the antenna hole along with the attached wires completely. •6010 connected directly to the encoder register terminalsRemove the terminal cover, loosen screws on terminals, and remove wires. Loosen the nut that secures the 6010 endpoint to the lid. Pull the endpoint out of the antenna hole along with the attached wires completely. •6010 connected with gel splice connectorsCut off the old splice. Loosen the nut that secures the 6010 endpoint to the lid. Pull the endpoint out of the antenna hole along with the attached wires completely. Proceed to "Identifying the Register for Installation" on page 2-2.

båÇéçáåí=oÉéä~ÅÉãÉåíQJO `ÉääåÉí=t~íÉê=båÇéçáåí=fåëí~ää~íáçå=dìáÇÉ

`ÉääåÉí=t~íÉê=båÇéçáåí=fåëí~ää~íáçå=dìáÇÉ RJNCHAPTER 5 TROUBLESHOOTINGWhat if the register is not compatible with the CWE?Verify that the register is one of the following:• Badger ADE• Badger RTR• Neptune ProRead (ARB VI)• Sensus ECR-II• Sensus ECR-IIIIf the register is not one of the models listed above, replace with a supported register type and/or the appropriate meter. What if the RF Buster does not beep when testing the installation?Does the RF Buster beep and light the LED when the switch is initially pressed? if not, the battery in the RF Buster is dead. Replace the RF Buster battery, or use another RF Buster.Be careful not to hold the RF Buster magnet near the magnet symbol on the CWE for more than 1 second.After activating the magnetic switch on the CWE, hold the RF Buster switch on continuously. Point the LED end of the RF Buster toward the top of the CWE. Hold the RF Buster between 6” and 12” from the top of the CWE. Wait 10 seconds. If the RF Buster does not beep, replace the CWE.What if the RF Buster does not beep more than 6 times when testing the installation?Re-check the manufacturer and model of the register that you are installing. Make sure you have used the correct color code for that register. Check the wire between the CWE and the register for cuts, nicks, or broken wires. Repair or replace the cable if necessary.If you are using a Pro-read encoder, make sure it is programmed for 3-wire mode.If you are using a Badger RTR, double-check the programming of the CWE.If the CWE still does not transmit more than 6 times, replace it.

qêçìÄäÉëÜççíáåÖRJO `ÉääåÉí=t~íÉê=båÇéçáåí=fåëí~ää~íáçå=dìáÇÉHow can I tell the difference between a Sensus ECR-I and ECR-II encoder register?The easiest way to determine the difference between ECRI and ECRII is physical appearance. ECRI is a “high top” design with odometer wheels behind a a flange. If you still cannot determine which encoder register it is, please contact your local Sensus Meter Representative.

`ÉääåÉí=t~íÉê=båÇéçáåí=fåëí~ää~íáçå=dìáÇÉ dJN6010/6020 Cellnet manufactured water endpoint (CWE) - available for pit installationsMIU Meter Interface UnitCWE Cellnet Water EndpointRegister Device used for registering water usage. This can be an Encoder or a Pulse-counting deviceADE Absolute Digital EncoderRTR Recordall Transmitter RegisterConcentrator Collects all information provided by the Cellnet endpoints.Pit Cement/metal box containing water meterPowerLAN Unique network address of endpointsRF Radio FrequencyScrew terminal Terminal with stripped and retained leadsPotted terminal Terminal with integrated, water submersible, reusable connectorRF Buster Device used to verify RF transmission from endpointGLOSSARY

däçëë~êódJO `ÉääåÉí=t~íÉê=båÇéçáåí=fåëí~ää~íáçå=dìáÇÉNotes:

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