Liebert Libert Xd Chiller Xdc With Icom Controls Dpn001599 Rev 12 11 Users Manual SUBTL XDC160 UNIT
DPN001599 REV 1211 to the manual 3da95c1b-0553-4ac0-994b-9762a971557e
2015-02-09
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LIEBERT XD CHILLER (XDC) WITH iCOM CONTROLS STANDARD FEATURES TANDEM COMPRESSORS - Scroll with a suction gas cooled motor, vibration isolators, thermal overloads, manual reset high-pressure switch and pump down low-pressure switch. REFRIGERATION SYSTEM - Dual R-407C refrigeration circuits each including liquid line filter dryers, refrigerant sight glass with moisture indicator, electronic control valve, adjustable externally equalized expansion valves and liquid line solenoid valves. HEAT EXCHANGER - Brazed plate design with interwoven circuiting constructed of stainless steel plates, copper brazed. PUMPS - Centrifugal type. Uses R-134a. STANDARD CONTROL PROCESSOR - The standard control system is microprocessor-based with an external LCD numerical display to allow observation of specified settable functions. Normal operating conditions are indicated on the LCD display panel, which is mounted to the unit. The control system also monitors unit operation and activates an alarm when any of the specified factory preset conditions are exceeded. CABINET AND FRAME - Custom powder painted steel panels. A hinged control access panel opens to a second front panel, which is a protected enclosure for all high voltage components. Frame is constructed of 14 gauge heli-arc welded tubular steel and painted using an auto-deposition coating system. CANBUS ISOLATOR - Electrically isolates external CANBUS from internal CANBUS. Allows for greater total length of external CANBUS cables. REFER TO SL-16655, LIEBERT XTREME DENSITY SYSTEM DESIGN MANUAL, AND SL-16674, LIEBERT XDC USER MANUAL FOR ADDITIONAL DETAIL. DPN001599 PAGE 1/6 REV 12/11 REV 4 LIEBERT XD CHILLER (XDC) WITH iCOM CONTROLS B Overall A Overall C F Height of Unit SHADED AREAS INDICATE A RECOMMENDED CLEARANCE OF 36in (914mm) BE PROVIDED FOR COMPONENT ACCESS. E Unit Base D Unit Base UNIT DIMENSIONAL DATA 1in 25.4mm RECOMMENDED MINIMUM HOT GAS SUPPLY & LIQUID RETURN PIPING OPENING D 17in 431.8mm 5in 127 mm 2in 50.8mm FLOOR CUTOUT DIMENSIONS SHIPPED WEIGHT lbs (kg) DIMENSIONAL DATA inches (mm) MODEL 50/60 HZ XDC160 A B* 74 (1880) 34 (864) C 33-1/8 (841) D E F DOM. EXPORT 33 (838) 72 (1829) 78 (1981) 1975 (896) 2109 (957) * Dimension Does Not Include the Bezel of the Disconnect Switch or iCOM Display. REFER TO SL-16655, LIEBERT XTREME DENSITY SYSTEM DESIGN MANUAL, AND SL-16674, LIEBERT XDC USER MANUAL FOR ADDITIONAL DETAIL. DPN001599 PAGE 2/6 REV 12/11 REV 4 LIEBERT XD CHILLER (XDC) WITH iCOM CONTROLS To First Cooling Module or Bypass Flow Controller ** Install Replaceable Filter Drier Assembly in Liquid Supply Line 22in 559mm 21in 533mm Orientation Defined by Installer.* 3 1/4in 83mm Return Line From A Cooling Units (line is spin closed) (elbow customer provided) Supply Line B Liquid To Cooling Units DIMENSIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE. 47in 1194 mm 8in 203mm * ~ 44in 1118 mm 6in 152 mm 23in 584 mm * Allow 8in (204mm) Of Clearance For Filter Replacement. Filter assembly may be positioned horizontally. ** To Ensure All Refrigerant Flow is Filtered, Install the Filter Drier Assembly Between the Discharge Line of the Liebert XDC and the first Bypass Flow Controller or the first Liebert XD Cooling Module. C Hot Gas Refrigerant Lines D Liquid Refrigerant Lines UNIT PIPING OUTLET CONNECTION SIZES, inches MODEL A B C D 50/60 HZ OD CU OD CU OD CU OD CU XDC160 2-1/8 1-1/8 1-3/8 7/8 REFER TO SL-16655, LIEBERT XTREME DENSITY SYSTEM DESIGN MANUAL, AND SL-16674, LIEBERT XDC USER MANUAL FOR ADDITIONAL DETAIL. DPN001599 PAGE 3/6 REV 12/11 REV 4 LIEBERT XD CHILLER (XDC) WITH iCOM CONTROLS Bypass Flow Control Assembly Return Main Field Supplied and Field Installed LIEBERT XD COOLING MODULE Bypass Flow Controller Factory Supplied and Field Installed Field Supplied and Field Installed Ball Valve Supply Main RETURN Flow Direction Must be toward Return Main. Install Bypass Flow Control Assembly between the Liebert XDC and first Liebert XD Cooling module. See System Design Manual SL-16655 for quantity required. SUPPLY Replaceable Filter Drier Assembly Install Replaceable Filter Drier Assembly in liquid supply line RETURN SUPPLY LIEBERT XDC Factory Piping Field Piping REFER TO SL-16655, LIEBERT XTREME DENSITY SYSTEM DESIGN MANUAL, AND SL-16674, LIEBERT XDC USER MANUAL FOR ADDITIONAL DETAIL. DPN001599 PAGE 4/6 REV 12/11 REV 4 LIEBERT XD CHILLER (XDC) WITH iCOM CONTROLS Three phase electric service not provided by Liebert. Factory installed unit disconnect switches iCOM display Field supplied disconnect switch may not be required, check local codes. HEAT REJECTION CONNECTION (R-407C Side) Field supplied 24V. Class 1 wiring to interlock heat rejection from pigtails: 70A & 71A - Compressor 1 circuit 70B & 71B - Compressor 2 circuit 70C & 71C - Dual Cool relay (optional) Three phase electric service not by Liebert. ELECTRIC CONDUIT KNOCKOUTS On top of electric box. Knockout size 2 in (51 mm) EARTH GROUND CONNECTION Connection terminal for field supplied earth grounding wire. Electrical handy box factory installed with cover. THREE PHASE CONNECTION Electric service connection terminals CANBUS ISOLATOR ALARM AND WARNING OUTPUT RELAYS Field supplied 24V Class 2 wire for special alarms. (Not to exceed 1.0A @ 24v each.) Factory wired to components on electric panel REMOTE UNIT SHUTDOWN Replace existing jumper between terminals 37 & 38 with normally closed switch having a minimum 50VA rating. Use field supplied 24V Class 2 wire. Factory installed disconnect switch EARTH GROUND BAR (50Hz only) Connection terminal with factory ground from each high voltage component INTELLISLOTS® Two Liebert Intellislots® for optional OCWEB-LBDS or OC485-LBDS card. 60HZ COMPONENTS SHOWN NOTE: Refer to specification sheet for full load amp. and wire size amp. ratings. REFER TO SL-16655, LIEBERT XTREME DENSITY SYSTEM DESIGN MANUAL, AND SL-16674, LIEBERT XDC USER MANUAL FOR ADDITIONAL DETAIL. DPN001599 PAGE 5/6 REV 12/11 REV 4 LIEBERT XD CHILLER (XDC) WITH iCOM CONTROLS Liebert XDC Extra Low Voltage field connection points TO P66 ON ICOM CONTROL BOARD TO P64 ON ICOM CONTROL BOARD RED ETHER NET CABLE TERMINATION PLUG TO LIEBERT XD COOLING MODULE AND REMOTE T/H SENSOR B TO REMOTE T/H SENSOR A COMMON WARNING OUTPUT TO OPTIONAL EXTERNAL CONNECTIONS FOR CONTACTS INDICATING AN ALARM CONDITION. (MAX) 1.0AMP @ 24V P64 P66 P67 K11 K11 K11NO K11COM K11NC TO REMOTE ALARM CIRCUIT BY OTHERS INPUT: REMOTE ALARM DEVICE FOR INDICATION OF ALARM, WIRE N.O. CONTACTS FROM REMOTE ALARM DEVICE AS SHOWN. UNIT DISPLAY (REAR VIEW) 24 FACTORY WIRED TEMPERATURE SENSOR. 50 N.O. CONTACT BY OTHERS INPUT: CONDENSATION DETECTION P67 ALARM WHEN CLOSED. DO NOT USE 24 51 N.O. CONTACTS REQUIRED 1 INPUT: FAN BREAKER STATUS ALARM WHEN CLOSED. 24 54 N.O. CONTACTS REQUIRED COMMON ALARM OUTPUT FOR CONTACTS INDICATING AN ALARM CONDITION. (MAX) 1.0AMP @ 24V K3NO TO REMOTE ALARM CIRCUIT BY OTHERS 1 INPUT: REMOTE SHUTDOWN NOTES: 1. CONTROL WIRING MUST BE CLASS 2 AND INSTALLED IN ACCORDANCE WITH THE NATIONAL ELECTRICAL CODE (NEC). 2. REQUIRES SHIELDED CABLE. K3 K3 K3COM K3NC FOR SHUTDOWN OF CONTROL CIRCUIT, REMOVE JUMPER BETWEEN TERMINALS 37 & 38 AND REPLACE WITH N.C. CONTACT 37 38 N.C. CONTACTS BY OTHERS 1 2 REFER TO SL-16655, LIEBERT XTREME DENSITY SYSTEM DESIGN MANUAL, AND SL-16674, LIEBERT XDC USER MANUAL FOR ADDITIONAL DETAIL. DPN001599 PAGE 6/6 REV 12/11 REV 4
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