Liebert Refrigerator Xdp160Ra Users Manual 16644

2015-02-09

• Important Safety Instructions
  • Figure 1 Model number nomenclature
• 1.0 Product Description
  • 1.1 General Product Information
    • 1.1.1 Product/System Description
      • Figure 2 Liebert XDP components
    • 1.1.2 Minimum Load
      • Table 1 Number of Liebert XD cooling modules required to achieve at least 48kW (163,800 BTU/H) load
  • 1.2 Equipment Inspection
  • 1.3 Equipment Handling
    • 1.3.1 Handling the Liebert XDP While it is on Skid and Packaged
    • 1.3.2 Unpacking the Liebert XDP
      • Figure 3 Unpacking the Liebert XDP
    • 1.3.3 Removing the Unit from the Skid Using a Forklift
      • Figure 4 Use a forklift to remove the Liebert XDP from the skid
    • 1.3.4 Removing the Unit from the Skid using Rigging
      • Figure 5 Removing the unit from the skid using rigging
    • 1.3.5 Moving the Liebert XDP Using Piano Jacks
      • Figure 6 Securing the Liebert XDP to piano jacks
    • 1.3.6 Removing the Unit from the Piano Jacks
• 2.0 Installation
  • 2.1 Mechanical Considerations
    • 2.1.1 Positioning the Liebert XDP
      • Figure 7 Dimensions
      • Table 2 Liebert XDP dimensions
      • Figure 8 Piping access points
      • Table 3 Unit piping outlet connection sizes, inches, OD Cu
  • 2.2 Electrical Considerations
    • 2.2.1 Connecting High-Voltage Cables
      • Figure 9 Front view of Liebert XDP and electrical enclosure
      • Figure 10 Electrical enclosure knockout location for hazardous voltage wiring
      • Figure 11 High voltage connections—60Hz
      • Figure 12 High voltage connections—50Hz
    • 2.2.2 Extra Low Voltage (ELV) Connections
      • Figure 13 Electrical enclosure knockout locations for Extra Low Voltage
      • Figure 14 Connecting the remote temperature/humidity sensors
    • 2.2.3 DIP Switch and Jumper Settings for Remote Sensors
      • Figure 15 DIP switch and jumper settings
      • Figure 16 Unit-to-unit networking connections
  • 2.3 Field Connections—Optional for All Units
    • Figure 17 Liebert XDP extra low voltage field connections points
  • 2.4 Remote Sensor Installation—Proper Placement
    • Figure 18 Suggested remote sensor placement
• 3.0 Piping
  • 3.1 European Union Fluorinated Greenhouse Gas Requirements
  • 3.2 Connection Sizes
    • 3.2.1 Recommended Pipe Size
      • Table 4 Supply, return pipe sizes for refrigerant loop
  • 3.3 Liebert XDP Interconnection with Liebert XD Cooling Modules
    • Figure 19 Liebert XD system diagram
  • 3.4 Piping Installation Methods
    • 3.4.1 Piping Installation—R-134a Pumped Circuit
    • 3.4.2 Piping Mains
    • 3.4.3 Bypass Flow Controller
      • Table 5 Bypass flow controllers for a Liebert XDP-based system
      • Figure 20 Bypass flow controller details, dimensions
      • Figure 21 Bypass flow controller arrangement
      • Figure 22 Bypass flow controller piping
  • 3.5 Piping Details—Shutoff/Isolation Valves
    • Figure 23 General piping details
    • 3.5.1 Evacuation and Leak Check—R-134a Pumped Circuit
    • 3.5.2 Insulation
  • 3.6 Filling the Pumped Circuit—R-134a
    • Table 6 System R-134a charge for a Liebert XDP with any model Liebert XDH/Liebert XDO/Liebert XDV/Liebert XDCF/Liebert XDR
    • Table 7 System refrigerant charge for the supply and return mains
    • Table 8 R-134a refrigerant charge for hard-piped connector lines to and from any model Liebert XDH/Liebert XDO/Liebert XDV/Liebert XDCF/Liebert XDR
    • Table 9 R-134a refrigerant charge for Flex Pipe connector lines to and from any model Liebert XDO/Liebert XDH/Liebert XDV/Liebert XDCF/Liebert XDR
    • 3.6.1 Calculating Refrigerant Charge—Example
      • Table 10 Calculating refrigerant charge—example
      • Table 11 Worksheet to calculate refrigerant charge
  • 3.7 Checklist for Proper Installation
• 4.0 Liebert iCOM Control—Firmware Version XP1.00.010.STD
  • 4.1 Liebert iCOM Components and Functions
    • Figure 24 Liebert iCOM display components
    • Table 12 Keyboard icons and functions
  • 4.2 Display Lamp Indicators
  • 4.3 Navigating Through the Liebert iCOM Display
    • Figure 25 Liebert iCOM default home screen
    • 4.3.1 Accessing Menus and Settings
      • Viewing Data
    • 4.3.2 Cooling Module Overview
      • Figure 26 Cooling module overview, first 10 modules
    • 4.3.3 Entering the Password
      • Figure 27 Entering the password
  • 4.4 Changing Liebert iCOM’s Display Settings
    • Figure 28 Display setup screen
  • 4.5 Changing Operational Settings
  • 4.6 Graphical Data Record
  • 4.7 Liebert iCOM User Menu Icons and Legend
    • Figure 29 Liebert iCOM User Menu icons
    • Figure 30 Liebert XDP User Menu screen
  • 4.8 Liebert iCOM User Menu Screens
    • Figure 31 Setpoints screen
    • Spare Parts
    • Event Log
      • Figure 32 Set Alarms screen
      • Figure 33 Sensor Data screen, page 1 of 2
      • Figure 34 Sensor Data screen, page 2 of 2
      • Figure 35 Display Setup screen
      • Figure 36 Module Status screen, page 1 of 20
      • Figure 37 Liebert XDV Smart Module Status screen
      • Figure 38 Liebert XDH Smart Module Status screen—each bank shown separately
      • Figure 39 Liebert XDO Smart Module Status screen
      • Figure 40 Total Run Hours screen
  • 4.9 Liebert iCOM Service Menu Icons and Legend
    • Figure 41 Liebert iCOM Service Menu icons
    • Figure 42 Liebert XDP Service Menu screen
  • 4.10 Liebert iCOM Service Menu Screens
    • Figure 43 Setpoints screen
    • Figure 44 Maintenance—Basic Settings screen, page 1 of 7
    • Figure 45 Maintenance—Pump 1 Settings screen, page 2 of 7
    • Figure 46 Maintenance—Pump 2 Settings screen, page 3 of 7
    • Figure 47 Maintenance screens, pages 4 through 7
    • Figure 48 Diagnostics/Service Mode screen, page 1 of 6
    • Figure 49 Diagnostics/Service Mode screen, page 2 of 6
    • Figure 50 Diagnostics/Service Mode screen, page 3 of 6
    • Figure 51 Diagnostics/Service Mode screen, page 4 of 6
    • Figure 52 Diagnostics/Service Mode screen, page 5 of 6
    • Figure 53 Diagnostics/Service Mode screen, page 6 of 6
    • Figure 54 Set Alarms screen, page 1 of 7
    • Figure 55 Set Alarms screen, page 2 of 7
    • Figure 56 Set Alarms screen, page 3 of 7
    • Figure 57 Set Alarms screen, page 4 of 7
    • Figure 58 Set Alarms screens, pages 5 and 6
    • Figure 59 Set Alarms screen, page 7 of 7
    • Figure 60 Sensor Calibration/Setup screen, page 1 of 3
    • Figure 61 Sensor Calibration/Setup screen, page 2 of 3
    • Figure 62 Sensor Calibration/Setup screen, page 3 of 3
    • Figure 63 System/Network Setup screen—System, page 1 of 2
    • Figure 64 System/Network Setup screen—System, page 2 of 2
    • Figure 65 System/Network Setup screen—Unit, page 1 of 2
    • Figure 66 System/Network Setup screen—Unit, page 2 of 2
    • Figure 67 Options Setup screen, page 1 of 2
    • Figure 68 Options Setup screen, page 2 of 2
    • Figure 69 Module Setup screen, page 1 of 20
    • Figure 70 Module Setup screen, page 1 of 20
• 5.0 Start the Liebert XDP with Liebert iCOM
  • 5.1 Checklist for Liebert XDP Startup
    • Table 13 Liebert XDP pump light indicator—208V and 400V units
  • 5.2 Starting the Liebert XDP with Liebert iCOM Controller
    • Figure 71 System R-134a liquid level at 160kW load
• 6.0 Alarm Descriptions and Solutions
  • 6.1 Alarm Descriptions
  • 6.2 Warning Descriptions
  • 6.3 System Shutdown Causes
    • Unit Is Off By Refrig Sens Fail
    • Unit Is Off By High CW Temp
    • Unit Is Off By Pump Short Cycle
    • Unit Is Off By Low Refrig Temp
• 7.0 Troubleshooting
  • Table 14 Troubleshooting the Liebert XDP
• 8.0 Maintenance
  • 8.1 Fluorinated Greenhouse Gas Requirements
• 9.0 Specifications
  • Table 15 Liebert XDP160 specifications