Liebert Series 600T Users Manual Insms225
SERIES 600T to the manual 938fd302-6969-4739-8e0b-3a343f30bed0
2015-02-09
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POWER AVAILABILITY Series 600T™ UPS INSTALLATION MANUAL Single Module Three-Phase 65-225 kVA 60 Hz The following WARNING applies to all battery cabinets supplied with UPS systems: INTERNAL BATTERY STRAPPING MUST BE VERIFIED BY MANUFACTURER PRIOR TO MOVING A BATTERY CABINET. Battery cabinets contain non-spillable batteries. Keep units upright. Do not stack. Do not tilt. Failure to heed this warning could result in smoke, fire or electric hazard. Call 1-800-LIEBERT prior to moving battery cabinets. INSTALLATION MANUAL TABLE OF CONTENTS 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 INSTALLATION CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 UNLOADING AND HANDLING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 INSPECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 4.1. External Inspections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 4.2. Internal Inspections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 EQUIPMENT LOCATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 BATTERY INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 6.1. Battery Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 6.2 Battery Cabinets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 6.3 Open-Rack Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 CONFIGURING YOUR NEUTRAL AND GROUND CONNECTIONS . . . . . . . . . . . . . . . . . . . . . 7 7.1. Preferred Grounding Configuration, Isolated Power Distribution Units . . . . . . . . . . . . . . 8 7.2. Alternative Grounding Configuration, Isolated Power Distribution Units, . . . . . . . . . . . 9 7.3. Preferred Grounding Configuration, 480 or 600 VAC Input, 208VAC Output . . . . . . . . . 10 7.4. Preferred Grounding Configuration, 208 VAC Input and Output, Non-Isolated Load . . .11 7.5. Grounding Configuration, Delta Source or Impedance-Grounded Wye . . . . . . . . . . . . . . 12 7.6. Preferred Grounding Configuration with Power-Tie™ Switchgear . . . . . . . . . . . . . . . . . 13 7.7. Preferred Grounding Configuration, Battery Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 WIRING CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 8.1. Power Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 8.2. Control Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 8.3. Battery Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 WIRING CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 9.1 Warnings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 9.2 Specific Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 WIRING INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 ! WARNING LOCATE CENTER OF GRAVITY SYMBOLS AND DETERMINE UNIT WEIGHT BEFORE HANDLING CABINET If you require assistance for any reason, call the toll-free Liebert Global Services number, 1-800-543-2378. Please have the following information available: Part Number: ________________________________________________________ Serial Number: ________________________________________________________ kVA Rating ________________________________________________________ kW Rating ________________________________________________________ Date Purchased ________________________________________________________ Date Installed ________________________________________________________ Location: ________________________________________________________ Input Voltage ________________________________________________________ Output Voltage ________________________________________________________ Battery Reserve Time: __________________________________________________ i TABLES Table 1. Power Wiring Terminals - Factory Supplied ..............................................................................22 Table 2. Torque Specifications ...................................................................................................................22 Table 3. Field-Supplied Lugs .....................................................................................................................23 Table 310-16, NEC Allowable Ampacities of Insulated Conductors............................................................24 FIGURES Figure 1. Preferred Grounding Configuration, 480 or 600 VAC input and output . . . . . . . . . . . . . . . . . . . 8 Figure 2. Alternative Grounding Configuration, 480 or 600 VAC input and output . . . . . . . . . . . . . . . . . 9 Figure 3. Preferred Grounding Configuration, 480 or 600 VAC input and 208 VAC output . . . . . . . . . . 10 Figure 4. Preferred Grounding Configuration, 208 VAC input and output . . . . . . . . . . . . . . . . . . . . . . . . 11 Figure 5. Preferred Grounding Configuration with Delta Source Input . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Figure 6. Preferred Grounding Configuration, Power-Tie™ Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Figure 7. Preferred Battery Cabinet Grounding Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Figure 8. Typical One-Line Diagrams for SMS with Standard Dual Input . . . . . . . . . . . . . . . . . . . . . . . . 16 Figure 9. Typical One-Line Diagrams of SMS with optional single input. . . . . . . . . . . . . . . . . . . . . . . . . 17 Figure 10. Typical One-Line Diagrams of SMS with optional Maintenance Bypass Cabinets . . . . . . . . 18 Figure 11. Outline Drawing Single and Multi Module 65 & 80 kVA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Figure 12. Outline Drawing, 100 through 225 kVA Module with SpaceSaver Top-Entry Configuration 26 Figure 13. Outline Drawing, 100 through 225 kVA Module with Standard Top & Bottom Entry . . . . . . 27 Figure 14. Bypass Transformer Cabinet, 65 & 80 kVA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Figure 15. Bypass Transformer Cabinet, 100-225 kVA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Figure 16. Battery Power Pack, 65 & 80 kVA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Figure 17. Battery Power Pack, Size A, 100-225 kVA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Figure 18. Outline Drawing, 3-Breaker MBC, 65 & 80 kVA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 Figure 19. Outline Drawing, 3-Breaker MBC with Bypass Transformer, 65 & 80 kVA . . . . . . . . . . . . . . 33 Figure 20. Outline Drawing, 3-Breaker MBC, 125-350 Amps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 Figure 21. Outline Drawing, 3-Breaker MBC, 450 to 800 Amps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 Figure 22. Outline Drawing, 3-Breaker MBC, 600-800 Amps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 Figure 23. Line-up Detail, 65 & 80 kVA SMS with Bypass Transformer Cabinet . . . . . . . . . . . . . . . . . . 37 Figure 24. Line-up Detail, 100-225 kVA Space Saver with Bypass Transformer Cabinet . . . . . . . . . . . . 38 Figure 25. Line-up Detail, 100-225 kVA Standard SMS with Bypass Transformer Cabinet . . . . . . . . . . 39 Figure 26. Line-up Detail, 65 & 80 kVA SMS with Battery Cabinets . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 Figure 27. Line-up Detail, 100-225 kVA Space Saver with Battery Cabinets . . . . . . . . . . . . . . . . . . . . . . 41 Figure 28. Line-up Detail, 100-225 kVA Standard SMS with Battery Cabinets . . . . . . . . . . . . . . . . . . . . 42 Figure 29. Line-up Detail, 65 & 80 kVA with 3-Breaker MBC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 Figure 30. Line-up Detail, 65 & 80 kVA with Bypass Transformer and 3-Breaker MBC . . . . . . . . . . . . 44 Figure 31. Line-up Detail, 100-225 kVA Space Saver with 3-Breaker MBC . . . . . . . . . . . . . . . . . . . . . . . 45 Figure 32. Line-up Detail, 100-225 kVA Space Saver with Bypass Cabinet and 3-Breaker MBC . . . . . . 46 Figure 33. Line-up Detail, 100-225 kVA with 3-Breaker MBC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 Figure 34. Line-up Detail, 100-225 kVA with Bypass Transformer Cabinet and 3-Breaker MBC . . . . . 48 Figure 35. Terminal Details, 65 & 80 kVA Single Module Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 Figure 36. Terminal Details, 100 & 125 kVA Space Saver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 Figure 37. Terminal Details, 150 & 225 kVA Standard SMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 Figure 38. Terminal Details, 100 & 125 kVA Standard SMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 Figure 39. Terminal Details, 150 & 225 kVA Standard SMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 Figure 40. Control Connection Locations, 65 & 80 kVA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 Figure 41. Control Connection Locations, 100 through 225 kVA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 Figure 42. Standard Control Wiring, Single Module System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 Figure 43. Option Wiring, Alarm Status Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57 Figure 44. Option Wiring, Maintenance Bypass Interlock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58 Figure 45. Option Wiring, Remote Status Panel Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 Figure 46. Option Wiring, Remote Terminal IFM (RS-232 Communications) . . . . . . . . . . . . . . . . . . . . . 60 Figure 47. Option Wiring, SiteScan Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 Figure 48. Option Wiring, Customer Alarm Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 49. Option Wiring, Battery Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 50. Option Wiring, SNMP Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 51. Option Wiring, Internal Modem . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 52. Option Wiring, Maintenance Bypass Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 53. Module Battery Disconnect, 65 through 125 kVA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 54. Module Battery Disconnect, 150 & 225 kVA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 55. Remote Status Panel, Surface Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 56. Circuit Breaker Schedule, 65 through 225 kVA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 57. Circuit Breaker Schedule, Battery Cabinets, 65 to 500 kVA . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 58. Circuit Breaker Schedule, Maintenance Bypass Cabinet, 65 through 225 kVA . . . . . . . . . . . 62 63 64 65 66 67 68 69 70 71 72 iii INSTALLATION 1. SAFETY PRECAUTIONS Read this manual thoroughly, paying special attention to the sections that apply to you, before working with the UPS. Retain this manual for use by installing personnel. when performing the actions described by that text. A Danger signals immediate hazards resulting in severe personal injury or death. For example: Under typical operation and with all UPS doors closed, only normal safety precautions are necessary. The area around the UPS system should be kept free from puddles of water, excess moisture, or debris. DANGER Special safety precautions are required for procedures involving handling, installation, and maintenance of the UPS system or the battery. Observe all safety precautions in this manual before handling or installing the UPS system. Observe all precautions in the Operation and Maintenance Manual, before and during performance of all maintenance procedures. Observe all battery safety precautions before working on or near the battery. A Warning signals the presence of a possible serious, life-threatening condition. For example: This equipment contains several circuits that are energized with high voltage. Only test equipment designated for troubleshooting should be used. This is particularly true for oscilloscopes. Always check with an AC and DC voltmeter to ensure safety before making contact or using tools. Even when the power is turned Off, dangerously high potentials may exist at the capacitor banks and at the batteries. ONLY qualified service personnel should perform maintenance on the UPS system. When performing maintenance with any part of the equipment under power, service personnel and test equipment should be standing on rubber mats. The service personnel should wear insulating shoes for isolation from direct contact with the floor (earth ground). Unless all power is removed from the equipment, one person should never work alone. A second person should be standing by to assist and summon help in case an accident should occur. Four types of messages are used throughout the manual to stress important text. Carefully read the text below each Danger, Warning, Caution, and Note and use professional skills and prudent care Liebert Series 600T UPS, 65-225 kVA, Single Module A DANGER SIGNALS IMMEDIATE HAZARDS WHICH WILL RESULT IN SEVERE PERSONAL INJURY OR DEATH. WARNING LETHAL VOLTAGES MAY BE PRESENT WITHIN THIS UNIT EVEN WHEN IT IS APPARENTLY NOT OPERATING. OBSERVE ALL CAUTIONS AND WARNINGS IN THIS MANUAL. FAILURE TO DO SO COULD RESULT IN SERIOUS INJURY OR DEATH. DO NOT WORK ON OR OPERATE THIS EQUIPMENT UNLESS YOU ARE FULLY QUALIFIED TO DO SO!! NEVER WORK ALONE. A Caution indicates a condition that could seriously damage equipment and possibly injure personnel. For example: CAUTION Extreme care is necessary when removing shoring braces. Do not strike the cabinet with hammers or other tools. A Note emphasizes important text. If the note is not followed, equipment could be damaged or may not operate properly. For example: NOTE If the UPS system has a blown fuse, the cause should be determined before you replace the fuse. Contact Liebert Global Services. 1 2. INSTALLATION CONSIDERATIONS Install your Series 600T UPS in accordance with the submittal drawing package and the following procedures. A Liebert authorized representative must perform the initial system check-out and startup to ensure proper system operation. Equipment warranties will be voided unless system start-up is performed by a Liebert authorized representative. Contact your local Liebert sales representative or Liebert Global Services at 1-800-543-2378 to arrange for system start-up. CAUTION Read this manual thoroughly before attempting to wire or operate the unit. Improper installation is the most significant cause of UPS start-up problems. Do not install this equipment near gas or electric heaters. It is preferable to install the UPS in a restricted location to prevent access by unauthorized personnel. 1. Proper planning will speed unloading, location, and connection of the UPS. Refer to Figures 11 through 58 and the Site Planning Data (Appendix A). 2. Be certain that the floor at the final equipment location and along the route (inside the facility) to the installation site can support the cabinet weight and the weight of any material handling equipment. The UPS modules can weigh up to two tons. The battery cabinets weigh between 2300 and 5000 pounds each. 4. Refer to information later in this manual regarding the optional Battery Cabinet(s), Maintenance Bypass Cabinets, Panelboards and Switchboards. Observe all battery safety precautions when working on or near the battery. 5. Use the shortest output distribution cable runs possible, consistent with logical equipment arrangements and with allowances for future additions if planned. 6. Recommended ambient operating temperature is 25C (77F). Relative humidity must be less than 95%, noncondensing. Note that room ventilation is necessary, but air conditioning may not be required. Maximum ambient operating temperature for the UPS and switchgear is 40C (104F) without derating. The batteries should not exceed 25C (77F). At elevations above 4,000 feet (1219 meters) temperature derating may be required for full power output (consult your Liebert sales representative). 7. Even though your Liebert UPS unit is 92.5 to 94% efficient, the heat output is substantial. For more specific information, see the Site Planning Data (Appendix A). Be sure environmental conditioning systems can accommodate this BTU load, even during utility outages. 8. The installer should attempt to balance the load between the three output phases. The UPS will operate safely with an unbalanced load, but will give optimum performance if the three output phases are loaded within 20 percent of each other. 3. Plan the routing to ensure that the unit can move through all aisle ways, doorways, and around corners without risking damage. If the modules and batteries must be moved by elevator, check the size of the door openings and the weight-carrying capacity of the elevator. 2 Installation Manual 3. UNLOADING AND HANDLING Because the weight distribution in each UPS and ancillary cabinet is uneven, use extreme care during handling and transport. Your installation may also include Battery Cabinets, a Bypass Transformer Cabinet and a Maintenance Bypass Cabinet, Panelboard or Switchboard. WARNING EXERCISE EXTREME CARE WHEN HANDLING UPS CABINETS TO AVOID EQUIPMENT DAMAGE OR INJURY TO PERSONNEL. THE UPS MODULE CAN WEIGH UP TO TWO TONS. THE BATTERY CABINETS WEIGH UP TO 5100 POUNDS. THE UPS MODULES ARE HEAVIER IN THE BACK THAN THE FRONT BECAUSE OF THE WEIGHT OF THE MAGNETICS. LOCATE CENTER OF GRAVITY SYMBOLS BEFORE HANDLING CABINET. TEST LIFT AND BALANCE THE CABINET BEFORE TRANSPORTING. MAINTAIN MINIMUM TILT FROM VERTICAL AT ALL TIMES. WARNING INTERNAL BATTERY CABINET STRAPPING MUST BE VERIFIED BY MANUFACTURER PRIOR TO MOVING THIS UNIT. THIS UNIT CONTAINS NON-SPILLABLE BATTERIES. KEEP UNIT UPRIGHT. DO NOT STACK. DO NOT TIP. FAILURE TO HEED THIS WARNING COULD RESULT IN SMOKE, FIRE OR ELECTRICAL HAZARD. CALL 1-800LIEBERT PRIOR TO RELOCATING BATTERY CABINET (AFTER INITIAL INSTALLATION). 4. INSPECTIONS 4.1. External Inspections 1. While the UPS system is still on the truck, inspect the equipment and shipping container(s) for any signs of damage or mishandling. Do not attempt to install the system if damage is apparent. If any damage is noted, file a damage claim with the shipping agency within 24 hours and contact Liebert Global Services at 1-800-543-2378 to inform them of the damage claim and the condition of the equipment. 2. Locate the bag containing the keys for the front access door. The bag is attached to the cabinet. 3. Compare the contents of the shipment with the bill of lading. Report any missing items to the carrier and to Liebert Global Services immediately. 4. Check the nameplate on the cabinet to verify that the model number corresponds with the one specified. Record the model number and serial number in the front of this installation manual. A record of this information is necessary should servicing become required. 4.2. Internal Inspections 1. Verify that all items have been received. 2. If spare parts were ordered, verify arrival. 3. Open doors and remove cabinet panels to check for shipping damage to internal components. 4. Check for loose connections or unsecured components in the cabinet(s). 5. Check for installation of circuit breaker line safety shields. There should be no exposed circuit breaker terminals when the cabinet doors are opened. 6. Remove any orange shipping braces or brackets from the transformers. 7. Check for any unsafe condition that may be a potential safety hazard. Liebert Series 600T UPS, 65-225 kVA, Single Module 3 5. EQUIPMENT LOCATION 1. Handle cabinet(s) in accordance with WARNINGS in Section 3. Use a suitable material handling device to move each cabinet to its final location. Exercise extreme care because of the uneven weight distribution. Carefully lower the cabinets to the floor and position them for reconnection, if applicable. 2. Verify that the UPS system is installed in a clean, cool and dry location. Observe the location of overhead water lines for fire sprinkler systems. Avoid placing the UPS and related equipment directly under water lines or within range of a sprinkler head. 3. Installation and serviceability will be easier if adequate access is provided on all sides of the equipment, but only front access is required. CAUTION Lead-acid batteries contain hazardous materials. Batteries must be handled, transported, and recycled or discarded in accordance with federal, state, and local regulations. Because lead is a toxic substance, lead-acid batteries should be recycled rather than discarded. Do not open or mutilate the battery or batteries. Released electrolyte is harmful to the skin and eyes. It may be toxic. Do not dispose of battery or batteries in a fire. The battery may explode. A battery can present a risk of electrical shock and high short-circuit current. The following precautions should be observed when working on batteries: a. Verify that there is adequate clearance to open cabinet doors (4 feet is recommended). See drawings and local codes. 1. Remove watches, rings, or other metal objects. b. Verify that there is adequate area in front of circuit breakers to perform maintenance. Check installation drawings for location of breakers. Check with local codes. 3. Wear rubber gloves and boots. c. Verify that there is adequate clearance above all cabinets to allow exhaust air to flow without restriction (2 feet minimum, unobstructed). 5. Disconnect charging source prior to connecting or disconnecting battery terminals. 4. Connect the cabinets, internal cables and bus bars, if applicable. 6. BATTERY INSTALLATION 6.1. Battery Safety Precautions 2. Use tools with insulated handles. 4. Do not lay tools or metal parts on top of batteries. 6. Determine if the battery is inadvertently grounded. If it is inadvertently grounded, remove source of ground. Contact with any part of a grounded battery can result in electrical shock. The likelihood of such shock will be reduced if such grounds are removed during installation and maintenance. Battery installation and servicing should be performed or supervised by personnel knowledgeable of batteries and the required precautions. Keep unauthorized personnel away from batteries. Lead-acid batteries can present a risk of fire because they generate hydrogen gas. The following procedures should be followed: 1. DO NOT SMOKE when near batteries. Be sure to observe the grounding recommendations in Section 7 when installing batteries. When replacing batteries, use the same number and type of batteries. 2. DO NOT cause flame or spark in battery area. 3. Discharge static electricity from body before touching batteries by first touching a grounded metal surface. 4 Installation Manual BATTERY SAFETY PRECAUTIONS IN FRENCH PER CSA REQUIREMENTS 4. Ne pas déposer les outils ou les pièces métalliques sur le dessus des accumulateurs. INSTRUCTIONS IMPORTANES CONCERNANT LA SÉCURITÉ 5. Interrompre la source de charge avant de raccorder ou de débrancher les bornes de la batterie d'accumulateurs. CONSERVER CES INSTRUCTIONS AVERTISSEMENT DES PIECES SOUS ALIMENTATION SERONT LAISSEES SANS PROTECTION DURANT CES PROCEDURES D'ENTRETIEN. UN PERSONNEL QUALIFIE EST REQUIS POUR EFFECTUER CES TRAVAUX. LES FUSIBLES A C.C. DE LA BATTERIE D'ACCUMULATEURS OPERENT EN TOUT TEMPS A LA TENSION NOMINALE. LA PRESENCE D'UN FUSIBLE A C.C. BRULE INDIQUE UN PROBLEME SERIEUX. LE REMPLACEMENT DE CE FUSIBLE, SANS AVOIR DETERMINE LES RAISONS DE LA DEFECTUOSITE, PEUT ENTRAINER DES BLESSURES OU DES DOMMAGES SERIEUX A L'EQUIPEMENT. POUR ASSISTANCE, APPELER LE DEPARTEMENT DE SERVICE A LA CLIENTELE DE LIEBERT. DANGER Les accumulateurs plomb-acide contiennent de la matière comportant un certain risque. Les accumulateurs doivent être manipulés, transportés et recyclés ou éliminés en accord avec les lois fédérales, provinciales et locales. Parce que le plomb est une substance toxique, les accumulateurs plomb-acide devraient être recyclés plutôt qu'éliminés. Il ne faut pas brûlé le ou les accumulateurs. L'accumulateur pourrait alors explosé. Il ne faut pas ouvrir ou endommager le ou les accumulateurs. L'électrolyte qui pourrait s'en échapper est dommageable pour la peau et les yeux. Un accumulateur représente un risque de choc électrique et de haut courant de court-circuit. Lorsque des accumulateurs sont manipulés, les mesures préventives suivantes devraient être observées: 1. Retirer toutes montre, bagues ou autres objets métalliques. 2. Utiliser des outils avec manchon isolé. 6. Déterminer si l'accumulateur est mis à la terre par erreur. Si oui, défaire cette mise à la terre. Tout contact avec un accumulateur mis à la terre peut se traduire en un choc électrique. La possibilitié de tels chocs sera réduite si de telles mises à la terre sont débranchées pour la durée de l'installation ou de l'entretien. Les accumulateurs plomb-acide présentent un risque d'incendie parce qu'ils génèrent des gaz à l'hydrogène. Les procédures suivantes devront être respectées. 1. NE PAS FUMER lorsque près des accumulateurs. 2. NE PAS produire de flammes ou d'étincelles près des accumulateurs. 3. Décharger toute électricité statique présente sur votre corps avant de toucher un accumulateur en touchant d'abord une surface métallique mise à la terre. DANGER L'électrolyte est un acide sulfurique dilué qui est dangereux au contact de la peau et des yeux. Ce produit est corrosif et aussi conducteur electrique. Les procédures suivantes devront être observées: 1. Porter toujours des vêtements protecteurs ainsi que des lunettes de protection pour les yeux. 2. Si l'électrolyte entre en contact avec la peau, nettoyer immédiatement en rinçant avec de l'eau. 3. Si l'électrolyte entre en contact avec les yeux, arroser immédiatement et généreusement avec de l'eau. Demander pour de l'aide médicale. 4. Lorsque l'électrolyte est renversée, la surface affectée devrait être nettoyée en utilisant un agent neutralisant adéquat. Une pratique courante est d'utiliser un mélange d'approximativement une livre (500 grammes) de bicarbonate de soude dans approximativement un gallon (4 litres) d'eau. Le mélange de bicarbonate de soude devra être ajouté jusqu'à ce qu'il n'y ait plus apparence de réaction (mousse). Le liquide résiduel devra être nettoyé à l'eau et la surface concernée devra être asséchée. 3. Porter des gants set des bottes decautchouc. Liebert Series 600T UPS, 65-225 kVA, Single Module 5 6.2 Battery Cabinets Optional battery cabinets are available from Liebert and other qualified vendors. Consult your submittal package for details. The same model battery cabinet may be paralleled in multiple cabinet strings for additional capacity. Battery capacity (in minutes) at your installation will depend on cabinet model, number of cabinets, and amount of critical load on the UPS. 1. Handling. The Battery Cabinet weighs up to 5100 pounds. Fork lift slots are provided in the base of 100-225 kVA cabinets for easy handling. Fork lift forks or a pallet jack can be used between the casters of the 65 and 80 kVA battery cabinets. 2. Cabinet Inspection. Remove all panels and visually inspect the batteries, bus connections, and cabinet for any damage. If any foam blocks were placed between shelves to restrain movement during shipment, remove them now. Exercise caution; voltage is present within the Battery Cabinet even before installation. If there are signs of damage, do not proceed. Call Liebert Global Services at 1800-542-2378. 3. Battery Storage. The batteries used in the Battery Cabinet retain their charge well. The batteries can be stored for up to six months without any appreciable deterioration. Selfdischarge rate of the batteries is approximately 3% per month when the batteries are stored in temperatures of 15°C to 25°C (59°F to 77°F). If the Battery Cabinet must be stored for longer than six months, contact Liebert Global Services. 4. Installation. The Battery Cabinet(s) can be located conveniently to the left side of the 65225 kVA UPS module. The front-access-onlydesign eliminates side and rear service clearance requirements. 7. Service Clearance. Allow front access to the Battery Cabinet at all times for maintenance and servicing. Electrical codes require that the Battery Cabinet be installed with no less than 3 feet (1 meter) of clearance at the front of the cabinet when operating. Side and rear panels do not require service clearance. 8. Side Panels. Remove protective side panels to connect battery cabinets together. Do not remove the shield plate, explained below. 9. Shield Plate. The shield plate in 125 kVA Battery Cabinets should be on the side toward the UPS system. Move the shield if required by your Battery Cabinet location. 10. Cables. Cables may be run between battery cabinets through cutouts in the top of the cabinets, eliminating the need for external conduit runs. Route cables before moving cabinets into final position for bolting together. Remove top panels for access. Refer to Figures 16 and 17 or your submittal drawings for instructions on wiring cabinets in parallel. 11. Grounding. The battery cabinets have ground studs near the bus bar connections. Use an equipment grounding conductor to connect the lugs of the cabinets together and to connect the cabinets to the ground bus bar in the UPS module. CAUTION Cables between batteries and modules should be run in matched pairs, positivewith-negative. Grouping like-polarity cables together (i.e. positive-with-positive and negative-with-negative) can cause stress or damage to the cables, conduit or buswork. 5. Re-Installation. If it later becomes necessary to move the Battery Cabinet to another location, contact Liebert Global Services to inspect the internal battery hold-down straps. 6. Environment. Locate the Battery Cabinet in a clean, dry environment. Recommended temperature range for optimum performance and lifetime is 20-25°C (68-77°F). 6 Installation Manual 6.3 Open-Rack Batteries When batteries other than Liebert Battery Cabinets are used, a remote battery disconnect switch with overcurrent protection is required per the National Electrical Code. Refer to Figures 53 and 54. Contact your Liebert sales representative. 1. Install battery racks/cabinets and batteries per manufacturer's installation and maintenance instructions. 7. CONFIGURING YOUR NEUTRAL AND GROUND CONNECTIONS Improper grounding is the largest single cause of UPS installation and start-up problems. This is not an easy subject, since grounding techniques vary significantly from site to site, depending on several factors. The questions you should ask are: • What is the configuration of the input power source? Most of the recommended schemes for UPS grounding require grounded-wye service. The UPS system requires a bypass neutral for sensing and monitoring the quality of the bypass input. If the building service is ungrounded delta or corner-grounded delta, contact your Liebert representative to ensure your system includes the Artificial Neutral or Isolated Neutral kit. • Does the system have a bypass isolation transformer? Systems with 480 VAC (or 600 VAC) input and 208 VAC output require a bypass isolation transformer. In some cases, it may be necessary to treat that transformer as a “separately derived source” with its own grounding electrode. See page 10 for details. • What are the UPS input and output voltages? Systems with 480 VAC input and output have significantly different needs than systems with 480/208 VAC or 208/208 VAC. • What is the connected load? Does the critical load consist of one or more Power Distribution Units (PDUs)? Do the PDUs have isolation transformers? 2. Verify battery area has adequate ventilation and battery operating temperature complies with manufacturer's specification. 3. Ensure that battery racks are properly grounded according to code requirements in your area. If you have any questions concerning batteries, battery racks, or accessories, contact Liebert Global Services at 1-800-543-2378. CAUTION Cables between batteries and modules should be run in matched pairs, positivewith-negative. Grouping like-polarity cables together (i.e. positive-with-positive and negative-with-negative) can cause stress or damage to the cables, conduit or buswork. The following sections discuss recommended grounding procedures for various system configurations. NOTE Some UPS modules are equipped with input isolation transformers. However, these transformers have no effect upon any system grounding considerations. These modules will be grounded exactly as shown in the following examples. Liebert Series 600T UPS, 65-225 kVA, Single Module 7 GROUNDING ELECTRODE PER NEC 250-24 Figure 1. Preferred Grounding Configuration, 480 or 600 VAC input and output The isolation transformers in the PDUs are 7.1. Preferred Grounding Configuration, considered a separately derived source. Therefore 480 or 600 VAC Input and Output, the PDU neutral should be bonded to the PDU Isolated Power Distribution Units, grounding conductor and connected to a local Wye-Connected Service grounding electrode in compliance with NEC 25026. One of the most-common configurations of the Series 600T UPS is the Single Module System with Advantages of this configuration include: 480 VAC input, 480 VAC output, and a connected • A measure of common-mode noise attenuaload consisting of multiple Power Distribution tion, since the isolation (common-mode rejecUnits (PDUs) with isolation transformers in the tion) occurs as close to the load as practical PDUs to produce 208 VAC. For Canadian (i.e. at the PDU). customers, the UPS modules usually have 600 VAC input and output. The same principles apply if the • The UPS module can be located remotely connected load is an isolation transformer feeding from the PDU without compromising comvarious loads. Figure 1 above shows a typical mon-mode noise performance. installation. • By using UPS modules with 480 VAC input Notice that the UPS module main input and and output and creating 208 VAC at the PDU, bypass input are connected to a grounded-wye smaller and less costly power feeders can be service. In this configuration, the UPS module is used and less voltage drop (as a percent of not considered a separately derived source. The nominal) occurs. UPS module output neutral is solidly connected to the building service neutral, which is bonded to the NOTE grounding conductor at the service entrance equipment Impedance-grounded wye sources must be grounded in accordance with Section 7.5. 8 Installation Manual Figure 2. Alternative Grounding Configuration, 480 or 600 VAC input and output 7.2 Alternative Grounding Configuration, 480 or 600 VAC Input and Output, Isolated Power Distribution Units, Wye-Connected Service This configuration is reserved for those applications which meet all the following criteria: This configuration is similar to that shown in Section 7.1, except that the service entrance neutral is not brought into the UPS module. In this configuration, the UPS output transformer is considered a separately derived source. The UPS module neutral is bonded to the UPS ground, which is connected to a local grounding electrode in accordance with NEC 250-26. Please note that this configuration represents a price/performance trade-off. Whenever the UPS module transfers to or from bypass, two AC sources (input and bypass) are briefly connected together and circulating current must flow. In the previous configuration, the current flows through the neutral conductor. In this configuration, the current flows through the ground path, possibly tripping ground fault interruptors (GFIs) and distorting the bypass waveform reference. Proper adjustment of ground fault interrupters is necessary to avoid unwanted tripping. Liebert Series 600T UPS, 65-225 kVA, Single Module • The facility has Wye-connected service • The module rectifier input and bypass input are fed from the same source • The connected load is strictly 3-wire (such as one or more PDUs) and does not require a neutral from the UPS • Special precautions are taken to prevent tripping the ground fault interruptors. The time delay should be set to at least 30 cycles to prevent tripping when the UPS performs a transfer or retransfer operation. CAUTION Failure to properly set the ground fault interruptors could cause loss of power to the critical load. 9 LOCAL GROUNDING ELECTRODE PER NEC 250-30 GROUNDING ELECTRODE PER NEC 250-24 Figure 3. Preferred Grounding Configuration, 480 or 600 VAC input and 208 VAC output 7.3. Preferred Grounding Configuration, 480 or 600 VAC Input, 208VAC Output, and Isolated Bypass Another configuration in this power range is the Single Module System with 480 or 600 VAC input, 208 VAC output, a Bypass Isolation Transformer and a connected load consisting of multiple distribution panelboards or switchboards. Figure 3 above shows a typical installation. The Bypass Transformer provides isolation and steps down the voltage to the bypass inputs. The Bypass Transformer and the UPS module together constitute a separately derived system, since there is no direct electrical connection between the input (service entrance) circuit conductors and the output circuit conductors. NOTE The bonding of the neutral to the grounding conductor can theoretically be done at either the UPS module or the Bypass Transformer. However, we recommend bonding at the Bypass Transformer because the UPS module will sometimes be powered down for maintenance and its output transformer will be out of the circuit. The neutral should be bonded to ground and a local grounding electrode should be installed at the Bypass Transformer, per NEC 250-30. Features of this configuration include: • The UPS receives its bypass neutral from the Bypass Transformer • The output is isolated from the input circuit conductors, and • Some amount of common-mode noise attenuation can be obtained for sensitive loads if the UPS module and Bypass Transformer are located close to sensitive loads. The illustration above shows a wyeconnected source, but the same grounding scheme would apply for a delta source at the service entrance. 10 Installation Manual GROUNDING ELECTRODE PER NEC 250-24 Figure 4. Preferred Grounding Configuration, 208 VAC input and output 7.4. Preferred Grounding Configuration, 208 VAC Input and Output, NonIsolated Load, Wye-Connected Service A few applications in this power range have 208 VAC input and output, and a connected load consisting of multiple Power Distribution Units (PDUs), panelboards, switchboards or other items of load equipment which do not have isolation transformers. The UPS module output neutral and the load neutral are solidly connected to the building service neutral, which is bonded to the grounding conductor at the service entrance equipment. This arrangement is typical for systems with 208 VAC input and output. However, it does not provide any isolation or common-mode noise attenuation for sensitive loads. Notice in Figure 4 above that the UPS module main input and bypass input are connected to a grounded-wye service. In this configuration, the UPS module is not considered a separately derived source. Liebert Series 600T UPS, 65-225 kVA, Single Module 11 GROUNDING ELECTRODE PER NEC 250-24 GROUNDING ELECTRODE PER NEC 250-24 LOCAL GROUNDING ELECTRODE PER NEC 250-30 LOCAL GROUNDING ELECTRODE PER NEC 250-30 LOCAL GROUNDING ELECTRODE PER NEC 250-30 Figure 5. Preferred Grounding Configuration with Ungrounded Delta Source Input (top) and Corner-Grounded Delta (bottom) 7.5. Grounding Configuration, 480 or 600 VAC Input and Output, Delta Source or Impedance-Grounded Wye As previously mentioned, Series 600T UPS modules require a bypass input neutral for sensing and monitoring. With a wye-connected input source, the installer should always connect the building service neutral to the module output neutral to achieve this. When the building service is delta-connected, however, the installer must take special steps to ensure reliable UPS functioning. 12 If building service is ungrounded delta (and there is no intent to operate with one corner of the delta grounded, either on purpose or accidentally), the UPS requires the Series 600T Artificial Neutral Kit for proper operation. This kit uses a resistor network to create a reference point for the bypass input. In this case, the UPS output neutral must be bonded to the UPS ground. See Figure 5 above. If the building service is corner-grounded delta or an impedance-grounded wye, the UPS requires the Series 600T Isolated Neutral Kit. This kit uses control isolation transformers to create a reference point. For this application, the UPS output neutral must not be bonded to the UPS ground. Installation Manual GROUNDING ELECTRODE PER NEC 250-24 GROUNDING ELECTRODE PER NEC 250-24 Figure 6. Preferred Grounding Configuration, Power-Tie™ Systems 7.6. Preferred Grounding Configuration, 480 or 600 VAC Input and Output, with Power-Tie™ Switchgear Single Module Systems can be used with Power-Tie switchgear to provide dual critical load busses. The Power-Tie switchgear permits transferring critical loads from one critical bus to the other so that one UPS module and associated breakers can be deenergized for maintenance. Certain configurations of Power-Tie equipment also permit the operator to continuously parallel the output of the UPS modules. Liebert Series 600T UPS, 65-225 kVA, Single Module In tied systems, each UPS module must have its neutral solidly connected to its own building service neutral and to the Power-Tie switchgear neutral. See Figure 6 above. NOTE It is essential to run a neutral connection between the tie switchgear and both UPS modules as shown in the illustration above. 13 TO OUTPUT DISTRIBUTION GROUNDING ELECTRODE PER NEC 250-24 Figure 7. Preferred Battery Cabinet Grounding Configuration 7.7. Preferred Grounding Configuration, Battery Systems Large, open-rack battery systems are normally either locally grounded or left ungrounded, depending on local code requirements. 14 Battery cabinet systems, on the other hand, should be grounded to the UPS ground bus bar. Figure 7 above illustrates how a simple one-cabinet system would be grounded. For systems with multiple cabinets, the same configuration would apply. However, for simplicity the installer can connect all the battery cabinet grounds together and run a single ground conductor (in the same conduit as the phase conductors) to the UPS ground. Installation Manual 8. WIRING CONSIDERATIONS 8.1. Power Wiring Refer to Site Planning Data (Appendix A) and the installation drawings. Determine AC currents for your system based on kVA, kW, voltage, and options. Also refer to equipment nameplate for the model number, rating, and voltage. For wire termination data, refer to Tables 1-3. 1. Power wiring -- rectifier input, bypass input, UPS output, and battery cables -- must be run in individual, separate conduit or cable tray. Refer to the Outline and Terminal Details drawings (Figures 11-13 and 35-39) for location of the various power connections within the UPS. CAUTION Power and control wiring must be separated! 2. Observe local, state and national electrical codes. Verify utility power and its overcurrent protection rating will accommodate the UPS input rating, including battery recharging. 3. A safety ground wire must be run from building ground to ground point in the UPS Module Cabinet, the Battery Cabinet and the Power-Tie™ switchgear cabinet. See Sections 7.1 through 7.7. The grounding conductor shall comply with the following conditions of installation: a. The insulated grounding conductor must be sized in accordance with the NEC and local codes. It must be green (with or without yellow stripes) and be installed as part of the branch circuit that supplies the unit or system. b. The grounding conductor described above is to be grounded to earth at the service equipment or, if supplied by a separately derived system, at the supply transformer or motorgenerator set in accordance with the instructions in Section 7 of this Manual. c. The attachment-plug receptacles in the vicinity of the unit or system are all to be of a grounding type, and the grounding conductors serving these receptacles are to be Liebert Series 600T UPS, 65-225 kVA, Single Module connected to earth ground at the service equipment. 4. Observe clockwise phase rotation of all power wiring. Phase A leads Phase B leads Phase C. A qualified electrician should check the phase rotation. 5. Power cables must be rated for less than 2 volts line drop at maximum rated system current. 6. Use 75°C copper wire. Select wire size based on the ampacities in Table 310-16 and associated notes of the National Electrical Code (NFPA 70) reprinted on page 24 of this manual. CAUTION The weight of power cables must be adequately supported to avoid stress on bus bars and lugs. The following restraining method is recommended to both to support cable weight and control cable movement during external fault conditions: Wrap line cables together at 6 inches and 12 inches from the terminals with 5 wraps of 3/8 inch nylon rope or equivalent (tensile strength of 2000 pounds). Support remainder of cable with 5 wraps every 6 inches or 1 wrap every 1 inch. 7. If site equipment includes a backup generator and automatic transfer switch(es), consult the manufacturers of those devices for information on sizing and interfacing to the UPS system. 8. The installing contractor can remove the access plates from the top left or top right sides of the UPS in order to cut entry holes for conduit. For units with bottom-entry cable access, there is a separate (third) access plate in the base of the unit, under the cable access wireway. CAUTION After cutting holes in the access plates, be certain that no foreign matter (metal shavings, sawdust, insulation or wire fragments, etc.) remains inside the UPS. Likewise be certain to block any “extra” holes in the plates through which foreign matter could later enter the UPS. 15 CB3 CB3 CB3 CB3 Input InputIso Iso Transformer Transformer CB1 CB1 CB2 CB2 CB1 CB1 Standard Standard SMS, SMS, with with 208/208, 208/208, 480/480 480/480 oror 600/600 600/600 VAC VAC input/output. input/output. CB2 CB2 SMS with input isolation transformer and 208/208, SMS with input isolation transformer and 208/208, 480/480 oror 600/600 VAC input/output. 480/480 600/600 VAC input/output. Bypass Isolation Xfmr CB3 CB1 CB2 600/208 VAC module with external bypass isolation transformer. Bypass Isolation Xfmr CB3 Input Isolation Transformer CB1 CB2 480/208 or 600/208 VAC module with both internal input isolation transformer and external bypass isolation transformer. Figure 8. Typical One-Line Diagrams for SMS with Standard Dual Input 16 Installation Manual CB3 CB3 Input Isolation Transformer CB1 CB2 Standard single-input SMS with 208/208, 480/480 or 600/600 VAC input/output. CB1 Single-input SMS with input isolation transformer and 208/208, 480/480 or 600/600 VAC input/output. External Bypass Isolation Transformer Internal Bypass Isolation Xfmr CB3 CB1 CB2 CB2 480/208 VAC single-input SMS with bypass isolation transformer. Single-input modules are not available with both bypass and input isolation transformers. CB3 CB1 CB2 600/208 VAC single-input SMS with bypass isolation transformer. Single-input modules are not available with both bypass and input isolation transformers. Figure 9. Typical One-Line Diagrams of SMS with optional single input. Liebert Series 600T UPS, 65-225 kVA, Single Module 17 MBB MBB MIB MIB CB3 CB3 CB1 CB1 CB2 CB2 2-breaker Maintenance Bypass Cabinets for standard (left) and single-input (right) modules. MBB MBB RIB BIB MIB MIB CB3 CB3 CB1 CB1 CB2 CB2 3-breaker Maintenance Bypass Cabinets for standard (left) and single-input (right) modules. MBB MBB BIB RIB BIB MIB MIB BYPASS ISO XFMR (OPT.) BYPASS ISO XFMR (OPT.) CB3 CB3 CB1 CB1 CB2 CB2 3-breaker and 4-breaker Maintenance Bypass Cabinets for stepdown-voltage applications. Figure 10. Typical One-Line Diagrams of SMS with optional Maintenance Bypass Cabinets Abbreviations for Circuit Breakers BIB MBB MIB RIB 18 Bypass Isolation Breaker Maintenance Bypass Breaker Maintenance Isolation Breaker Rectifier Input Breaker Installation Manual 8.2. Control Wiring 8.3. Battery Wiring Control wiring must be stranded and tinned and run in individual separate steel conduit. Control wiring must be separated from power wiring. In addition, each control wiring cable group should be run in a separate conduit to minimize control signal interference. Power wiring to the Battery Cabinet connects positive, negative, and ground power cables from the Battery Cabinet to the associated UPS. Connection of the UPS to the Battery Cabinet serves to both charge and discharge the batteries (when needed). The battery disconnect (circuit breaker) requires a control cable. Liebert Battery Cabinets include power and control cables to join multiple cabinets together into a system. Additional (field-supplied) power or control wiring might be necessary to connect the battery cabinet system to the UPS. Refer to Figures 16-17. If your system has any installed options, special wire lists will be included in your Submittal Drawing Package. Contact your Liebert Sales Representative for assistance if the Submittal drawings have been lost or misplaced. All control cable groups are connected to different Interface Modules (IFMs) inside the UPS. Figure 29 shows the typical location of each IFM inside the UPS. The position of a particular IFM may be different for your UPS, depending upon the model and the installed options. NOTE The UPS control and communication wiring are considered Class 2 circuits by NEC standards. However, NEC Class 1 wiring methods are required for these circuits to ensure proper operation of the UPS. DANGER A BATTERY INTERCELL CONNECTION ON EACH TIER IS DISCONNECTED FOR SAFETY DURING SHIPMENT. DO NOT COMPLETE THESE CONNECTIONS. THE LIEBERT GLOBAL SERVICES REPRESENTATIVE WILL COMPLETE THESE CONNECTIONS AS PART OF START-UP. AN IMPROPERLY INSTALLED UNIT CAN RESULT IN INJURY TO PERSONNEL OR DAMAGE TO EQUIPMENT. CAUTION Be sure polarity is correct when wiring the Battery Cabinet to the connected equipment (positive to positive; negative to negative). If polarity is not correct, fuse failures or equipment damage can result. CAUTION DC power cables should be installed in conduit with conductors in matched pairs (positive and negative). NOTE Inspection of the battery installation is a service that can be provided by Liebert. A Battery Specialist can perform a detailed inspection of the entire battery system to ensure it meets current IEEE standards. This inspection service is recommended because batteries are a critical part of the UPS system. Liebert Series 600T UPS, 65-225 kVA, Single Module 19 9. WIRING CONNECTIONS 9.1 Warnings DANGER VERIFY THAT ALL INCOMING HIGH AND LOW VOLTAGE POWER CIRCUITS ARE DE-ENERGIZED AND LOCKED OUT BEFORE INSTALLING CABLES OR MAKING ELECTRICAL CONNECTIONS. ALL POWER CONNECTIONS MUST BE COMPLETED BY A LICENSED ELECTRICIAN EXPERIENCED IN WIRING UPS EQUIPMENT, AND IN ACCORDANCE WITH ALL APPLICABLE NATIONAL AND LOCAL ELECTRICAL CODES. IMPROPER WIRING MAY CAUSE DAMAGE TO THE UPS OR INJURY TO PERSONNEL. 9.2 Specific Connections Refer to the drawings in this manual and any other drawings provided by Liebert for this installation. Make all of the following connections: a. AC power cables from input power source circuit breaker to UPS Module Input. Observe phase rotation. CAUTION See Section 7 of this Manual for an explanation of proper grounding techniques. b. AC power cables from bypass power source circuit breaker to UPS Module Bypass input. Observe phase rotation. c. AC power cables from UPS Module Output to critical load. Observe phase rotation. NOTE CAUTION All shielded cables, non-shielded cables, non-shielded control wires, non-shielded battery breaker control wires, and nonshielded remote control wires must be housed in individual, separate, steel conduits. Placing multiple cables in the same conduit with other control or power wiring may cause system failure. If your installation includes a Maintenance Bypass Cabinet, Switchboard or Panelboard, some (or all) power cables will be terminated in these cabinet(s). Make sure all required wiring between UPS module and the optional cabinet(s) is completed. Observe phase rotation. d. The UPS Module Output Neutral must be connected to one common point and solidly grounded per requirements of the National Electrical Code. See Section 7. CAUTION UPS bypass and output neutral must be connected to only one common point in the UPS. This neutral line must be grounded at the source. e. For Battery Cabinets: DC power cables and ground from Battery Cabinet to UPS Module, and between Battery Cabinets. Observe polarity. DC power cables should be installed in matched pairs (positive and negative). 20 Installation Manual NOTE DC power and battery circuit breaker control cables are provided with the Liebert brand Battery Cabinets. Power cables are sized for interconnecting Battery Cabinets. Battery Cabinets specified for bolting up to the UPS are shipped with power cables to connect the Battery Cabinet system to the UPS Module. Field-supplied cabling must be provided to connect “stand-alone” Battery Cabinets to the UPS Module. 10. WIRING INSPECTION 1. Verify all power connections are tightened per the torque specifications in Table 2. Verify all control wire terminations are tight. 2. Verify all power wires and connections have proper spacing between exposed surfaces, phase-to-phase and phase-to-ground. 3. Verify that all control wires are run in steel conduit, separate from all power wiring. DANGER DO NOT MAKE ANY CONNECTIONS BETWEEN BATTERY TIERS IN THE BATTERY CABINET. THESE CONNECTIONS WILL BE MADE BY THE LIEBERT GLOBAL SERVICES REPRESENTATIVE DURING START-UP. f. For remote battery: DC power cables (and ground) from battery to Module Battery Disconnect, and then to UPS Module DC bus. Observe polarity. DC power cables should be installed in conduit with conductors in matched pairs (positive and negative). g. Module Battery Disconnect control wiring to UPS Module (and between Battery Cabinets, if applicable). h. Control wiring to Remote Monitor Panel, if used. Selected alarm messages are also available for customer use through a set of contacts on a separate terminal board. Wiring must be run in individual separate steel conduit. i. Emergency Power Off control wiring must be run in separate steel conduit. j. Communications wiring for site monitoring or for modem must be run in separate steel conduit. k. Power and control connections required for the Maintenance Bypass. l. Any additional special wiring required at the customer site. Liebert Series 600T UPS, 65-225 kVA, Single Module 21 Table 1 Power Wiring Terminals - Factory Supplied UPS MODULE 65 & 80 kVA 100-225 kVA CONNECTION TYPE Bypass input wiring is top-entry, to busbars on top of the circuit breaker. Rectifier input wiring is top-entry, directly to lugs on top of the input circuit breaker. DC link and critical bus output connections are top entry, to frame-mounted lugs. A bottomentry access plate is standard, to enable the installer to pull AC cables and control wiring through the module to the connections on top. For “SpaceSaver” modules in the 48” frame, rectifier and bypass input wiring is topentry, directly to lugs on top of their respective circuit breakers. DC link and critical bus output connection are top entry, to frame-mounted lugs. Standard modules with top-and-bottom entry have access plates and a wireway on the right side of the modules. All power connections are to bus bars in the wireway. Use 75°C copper wire. Select wire size based on the ampacities in Table 310-16 and associated notes of the National Electrical Code (NFPA 70). Use commercially available solderless lugs for the wire size required for your application. Refer to Table 3. Connect wire to the lug using tool and procedure specified by the lug manufacturer. Table 2 Torque Specifications BOLT SHAFT SIZE 1/4 5/16 3/8 1/2 NUT AND BOLT COMBINATIONS GRADE 2 ELECTRICAL CONNECTIONS STANDARD with Belleville Washers Lb - in N-m Lb-in N-m 53 6.0 46 5.2 107 12 60 6.8 192 22 95 11 428 22 256 29 CIRCUIT BREAKERS WITH COMPRESSION LUGS (For Power Wiring) Lb-in N-m WIRE SIZE OR RANGE #6 - #4 100 11 #3 - #1 125 14 1/0 - 2/0 150 17 3/0 - 200 MCM 200 23 250 - 400 MCM 250 28 500 - 700 MCM 300 34 22 TERMINAL BLOCK COMPRESSION LUGS (For Control Wiring) Lb-in N-m AWG WIRE SIZE OR RANGE #22 -#14 3.5 to 5.3 0.4 to 0.6 Installation Manual Table 3 Field-Supplied Lugs T & B LUG STYLE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 STAK-ON COLOR-KEYED ALUMINUM/ COPPER COLOR-KEYED COPPER CABLE LONG BARREL NARROW-TONGUE COPPER CABLE WIRE SIZE 1/0 AWG 2/0 AWG 3/0 AWG 4/0 AWG 1/0 AWG 2/0 AWG 3/0 AWG 1/0 AWG 2/0 AWG 3/0 AWG 4/0 AWG 250MCM 350MCM 500MCM ONE-HOLE LUGS BOLT SIZE TONGUE (INCHES) WIDTH (IN.) 3/8 0.88 3/8 1.00 3/8 1.10 3/8 1.20 3/8 0.93 3/8 0.97 3/8 1.06 3/8 0.75 3/8 0.81 1/2 0.94 1/2 1.03 1/2 1.09 1/2 1.09 1/2 1.20 T & B P/N LIEBERT P/N J973 K973 L973 M973 60130 60136 60142 54909BE 54910BE 54965BE 54970BE 54913BE 55165 55171 12-714255-56 12-714255-66 12-714255-76 12-714255-86 NOTES: 1. Manufacturer: Thomas & Betts (T & B). (800) 862-8324 Liebert Series 600T UPS, 65-225 kVA, Single Module 23 Table 310-16. Allowable Ampacities of Insulated Conductors Rated 0-2000 Volts, 60 to 90C (140 to 194F) Not More Than Three Conductors in Raceway or Cable or Earth (Directly Buried), Based on Ambient Temperature of 30 (86F) Size Temperature Rating of Conductor. See Table 310-13. 90°C 60°C 75°C 90°C (194°F) (140°) (167°F) (194°F) TYPES TYPES TYPES TYPES TBS, SA, TW= RH=, RHW=, TBS, SIS, FEP= UF= THHW=, SA, SIS, FEPB=, MI, THW=, THHN=, RHH= RHW-2 THWN=, THHW=, THHN=, THHW=, XHHW=, THW-2, THWN-2, THW-2, THWN-2, USE= RHH==, RHW-2, USE-2, XHH, USE-2, XHHW= XHH, XHHW=, XHHW-2, ZW-2 XHHW-2, ZW-2 COPPER ALUMINUM OR COPPER-CLAD ALUMINUM Size 60oC (140°F) TYPES TW= UF= 75°C (167°F) TYPES FEPW=, RH, RHW=, THHW=, THW=, THWN=, XHHW=, USE=, ZW= 18 16 14* 12* 10* 8 6 4 3 2 1 ...... ...... 20 25 30 40 55 70 85 95 110 ....... ....... 20 25 35 50 65 85 100 115 130 14 18 25 30 40 55 75 95 110 130 150 ....... ....... ....... 20 25 30 40 55 65 75 85 ....... ....... ....... 20 30 40 50 65 75 90 100 ....... ....... ....... 25 35 45 60 75 85 100 115 ....... ....... ....... 12* 10* 8* 6 4 3 2 1 1/0 2/0 3/0 4/0 125 145 165 195 150 175 200 230 170 195 225 260 100 115 130 150 120 135 155 180 135 150 175 205 1/0 2/0 3/0 4/0 250 300 350 400 500 215 240 260 280 320 255 285 310 335 380 290 320 350 380 430 170 190 210 225 260 205 230 250 270 310 230 255 280 305 350 250 300 350 400 500 600 700 750 800 900 355 385 400 410 435 420 460 475 490 520 475 520 535 555 585 285 310 320 330 355 340 375 385 395 425 385 420 435 450 480 600 700 750 800 900 1000 1250 1500 1750 2000 455 495 520 545 560 545 590 625 650 665 615 665 705 735 750 375 405 435 455 470 445 485 520 545 560 500 545 585 615 630 1000 1250 1500 1750 2000 1.04 1.00 .96 .91 .87 .82 .76 .71 .58 .41 Ambient Temp °F 70-77 78-86 87-95 96-104 105-113 114-122 123-131 132-140 141-158 159-176 AWG kcmil Ambient Temp °C 21-25 26-30 31-35 36-40 41-45 46-50 51-55 56-60 61-70 71-80 1.08 1.00 .91 .82 .71 .58 .41 ....... ....... ....... CORRECTION FACTORS For ambient temperatures other than 30°C (86°F), multiply the allowable ampacities shown above by the appropriate factor shown below. 1.05 1.04 1.08 1.05 1.00 1.00 1.00 1.00 .94 .96 .91 .94 .88 .91 .82 .88 .82 .87 .71 .82 .75 .82 .58 .75 .67 .76 .41 .67 .58 .71 ....... .58 .33 .58 ....... .33 ....... .41 ....... ....... AWG kcmil *Unless otherwise specifically permitted in Section 240-3 of this Code, the overcurrent protection for conductor types marked with an asterisk (*) shall not exceed 15 amperes for No. 14, 20 amperes for No. 12, and 30 amperes for No. 10 copper; or 15 amperes for No. 12 and 25 amperes for No. 10 aluminum and copper-clad aluminum after any correction factors for ambient temperature and number of conductors have been applied. Reprinted with permission from NEC 1999, NFPA 70, the National Electrical Code , Copyright 1998, National Fire Protection Association, Quincy, MA 02269. This reprinted material is not the complete and official position of the National Fire Protection Association, on the referenced subject which is represented only by the standard in its entirety. 24 Installation Manual Figure 11. Outline Drawing Single and Multi Module 65 & 80 kVA Liebert Series 600T UPS, 65-225 kVA, Single Module 25 Figure 12. Outline Drawing, 100 through 225 kVA Module with SpaceSaver Top-Entry Configuration 26 Installation Manual Figure 13. Outline Drawing, 100 through 225 kVA Module with Standard Top & Bottom Entry Liebert Series 600T UPS, 65-225 kVA, Single Module 27 Figure 14. Bypass Transformer Cabinet, 65 & 80 kVA 28 Installation Manual Figure 15. Bypass Transformer Cabinet, 100-225 kVA Liebert Series 600T UPS, 65-225 kVA, Single Module 29 Figure 16. Battery Power Pack, 65 & 80 kVA 30 Installation Manual Figure 17. Battery Power Pack, Size A, 100-225 kVA Liebert Series 600T UPS, 65-225 kVA, Single Module 31 Figure 18. Outline Drawing, 3-Breaker MBC, 65 & 80 kVA 32 Installation Manual Figure 19. Outline Drawing, 3-Breaker MBC with Bypass Transformer, 65 & 80 kVA Liebert Series 600T UPS, 65-225 kVA, Single Module 33 Figure 20. Outline Drawing, 3-Breaker MBC, 125-350 Amps 34 Installation Manual Figure 21. Outline Drawing, 3-Breaker MBC, 450 to 800 Amps Liebert Series 600T UPS, 65-225 kVA, Single Module 35 Figure 22. Outline Drawing, 3-Breaker MBC, 600-800 Amps 36 Installation Manual Figure 23. Line-up Detail, 65 & 80 kVA SMS with Bypass Transformer Cabinet Liebert Series 600T UPS, 65-225 kVA, Single Module 37 Figure 24. Line-up Detail, 100-225 kVA Space Saver with Bypass Transformer Cabinet 38 Installation Manual Figure 25. Line-up Detail, 100-225 kVA Standard SMS with Bypass Transformer Cabinet Liebert Series 600T UPS, 65-225 kVA, Single Module 39 Figure 26. Line-up Detail, 65 & 80 kVA SMS with Battery Cabinets 40 Installation Manual Figure 27. Line-up Detail, 100-225 kVA Space Saver with Battery Cabinets Liebert Series 600T UPS, 65-225 kVA, Single Module 41 Figure 28. Line-up Detail, 100-225 kVA Standard SMS with Battery Cabinets 42 Installation Manual Figure 29. Line-up Detail, 65 & 80 kVA with 3-Breaker MBC Liebert Series 600T UPS, 65-225 kVA, Single Module 43 Figure 30. Line-up Detail, 65 & 80 kVA with Bypass Transformer and 3-Breaker MBC 44 Installation Manual Figure 31. Line-up Detail, 100-225 kVA Space Saver with 3-Breaker MBC Liebert Series 600T UPS, 65-225 kVA, Single Module 45 Figure 32. Line-up Detail, 100-225 kVA Space Saver with Bypass Transformer Cabinet and 3-Breaker MBC 46 Installation Manual Figure 33. Line-up Detail, 100-225 kVA with 3-Breaker MBC Liebert Series 600T UPS, 65-225 kVA, Single Module 47 Figure 34. Line-up Detail, 100-225 kVA with Bypass Transformer Cabinet and 3-Breaker MBC 48 Installation Manual Figure 35. Terminal Details, 65 & 80 kVA Single Module Systems Liebert Series 600T UPS, 65-225 kVA, Single Module 49 Figure 36. Terminal Details, 100 & 125 kVA Space Saver 50 Installation Manual Figure 37. Terminal Details, 150 & 225 kVA Standard SMS Liebert Series 600T UPS, 65-225 kVA, Single Module 51 Figure 38. Terminal Details, 100 & 125 kVA Standard SMS 52 Installation Manual Figure 39. Terminal Details, 150 & 225 kVA Standard SMS Liebert Series 600T UPS, 65-225 kVA, Single Module 53 Figure 40. Control Connection Locations, 65 & 80 kVA 54 Installation Manual Figure 41. Control Connection Locations, 100 through 225 kVA Liebert Series 600T UPS, 65-225 kVA, Single Module 55 Figure 42. Standard Control Wiring, Single Module System 56 Installation Manual Figure 43. Option Wiring, Alarm Status Contacts Liebert Series 600T UPS, 65-225 kVA, Single Module 57 Figure 44. Option Wiring, Maintenance Bypass Interlock 58 Installation Manual Figure 45. Option Wiring, Remote Status Panel Interface Liebert Series 600T UPS, 65-225 kVA, Single Module 59 Figure 46. Option Wiring, Remote Terminal IFM (RS-232 Communications) 60 Installation Manual Figure 47. Option Wiring, SiteScan Interface Liebert Series 600T UPS, 65-225 kVA, Single Module 61 Figure 48. Option Wiring, Customer Alarm Interface 62 Installation Manual Figure 49. Option Wiring, Battery Temperature Sensor Liebert Series 600T UPS, 65-225 kVA, Single Module 63 Figure 50. Option Wiring, SNMP Interface 64 Installation Manual Figure 51. Option Wiring, Internal Modem Liebert Series 600T UPS, 65-225 kVA, Single Module 65 Figure 52. Option Wiring, Maintenance Bypass Cabinet 66 Installation Manual Figure 53. Module Battery Disconnect, 65 through 125 kVA Liebert Series 600T UPS, 65-225 kVA, Single Module 67 Figure 54. Module Battery Disconnect, 150 & 225 kVA 68 Installation Manual Figure 55. Remote Status Panel, Surface Mount Liebert Series 600T UPS, 65-225 kVA, Single Module 69 Figure 56. Circuit Breaker Schedule, 65 through 225 kVA 70 Installation Manual Figure 57. Circuit Breaker Schedule, Battery Cabinets, 65 to 500 kVA Liebert Series 600T UPS, 65-225 kVA, Single Module 71 Figure 58. Circuit Breaker Schedule, Maintenance Bypass Cabinet, 65 through 225 kVA 72 Installation Manual Appendix A: Site Planning Data 65-225 kVA Single Module Systems Notes 1. Nominal rectifier AC input current (considered continuous) is based on full rated output load. Maximum current includes nominal input current and maximum battery recharge current (considered noncontinuous). Continuous and noncontinuous current limits are defined in NEC 100. Maximum input current is controlled by current limit setting which is adjustable. Values shown for maximum setting are 125% of nominal input current. Standard factory setting is 115%. 2. Nominal AC output current (considered continuous) is based on full rated output load. Maximum current includes nominal output current and overload current for 10 minutes. 3. Bypass AC input current (considered continuous) is based on full rated output load. 4. Feeder protection (by others in external equipment) for rectifier AC input and bypass AC input is recommended to be provided by separate overcurrent protection devices. 5. UPS output load cables must be run in separate conduit from input cables. 6. Power cable from module DC bus to battery should be sized for a total maximum 2.0 volt line drop (measured at the module) at maximum discharge current. 7. Grounding conductors to be sized per NEC 250-122. Neutral conductors to be sized for full capacity -- per NEC 310-15 (b)(4) -- for systems with 4-wire loads and half capacity for systems with 3-wire loads. 8. Rectifier AC Input:3-phase, 3-wire, plus ground AC Output to Load: 3-phase, 3 or 4-wire, plus ground Bypass AC Input:3-phase, 3 or 4-wire, plus ground Module DC Input from Battery:2-wire, (positive and negative) plus ground 9. All wiring is to be in accordance with National and Local Electrical Codes. 10. Minimum overhead clearance is 2 feet above UPS. 11. Top and bottom cable entry standard through removable access plates. However, SpaceSaver versions of the 100-225 kVA modules are 8” narrower (48” vs. 56”) and are top-entry only. Tables show SpaceSaver modules, where available. Cut access plates to suit conduit size. 12. Control wiring and power cables must be run in separate conduits. Control wiring must be stranded tinned conductors. 13. 7% maximum reflected input harmonic current and 0.92 lagging input power factor at full load with optional input filter. Liebert Series 600T UPS, 65-225 kVA, Single Module A-1 Series 600T Single Module Systems 208 Volt Input UPS Rating kVA kW 65 52 65 52 65 52 65 52 80 64 80 64 80 64 80 64 100 80 100 80 100 80 100 80 125 100 125 100 125 100 125 100 150 120 150 120 150 120 150 120 225 180 225 180 225 180 225 180 Applicable Notes: A-2 AC Output Voltage VAC 208 208 208 208 208 208 208 208 208 208 208 208 208 208 208 208 208 208 208 208 208 208 208 208 Rectifier AC Options Input Current Input Input Filter Xformer Nom Max NO YES NO YES NO YES NO YES NO YES NO YES NO YES NO YES NO YES NO YES NO YES NO YES 13 NO NO YES YES NO NO YES YES NO NO YES YES NO NO YES YES NO NO YES YES NO NO YES YES 184 229 170 213 187 233 173 216 226 282 209 262 230 287 213 266 282 353 262 327 287 359 266 333 353 441 327 409 359 449 333 416 424 530 393 491 431 538 399 499 635 794 589 736 646 807 599 748 1,4,8, 9,11,12 Inverter Or Bypass AC Output Current Nom Max 180 226 180 226 180 226 180 226 222 278 222 278 222 278 222 278 278 347 278 347 278 347 278 347 347 434 347 434 347 434 347 434 416 520 416 520 416 520 416 520 625 781 625 781 625 781 625 781 2,3,5,7,8, 9,11,12 Required Maximum Maximum Battery Battery Heat DisconCurrent Dissipanect At End Of tion Rating Discharge BTU/Hr Amperes Amperes Full Load 175 175 175 175 175 175 175 175 250 250 250 250 250 250 250 250 350 350 350 350 500 500 500 500 6 141 141 141 141 174 174 174 174 217 217 217 217 271 271 271 271 326 326 326 326 488 488 488 488 6,8,9, 11,12 14,390 15,015 17,555 18,200 17,710 18,480 21,600 22,395 22,140 23,100 27,005 27,995 27,675 28,875 33,755 34,995 33,200 34,650 40,500 42,000 49,800 52,000 60,750 63,000 Dimensions Inches (WxDxH) 34x32x68 34x32x68 34x32x68 34x32x68 34x32x68 34x32x68 34x32x68 34x32x68 48x33x79 48x33x79 48x33x79 48x33x79 48x33x79 48x33x79 48x33x79 48x33x79 56x33x79 56x33x79 56x33x79 56x33x79 56x33x79 56x33x79 56x33x79 56x33x79 11 Floor Loading Approx. Lb./Sq.ft Weight (ConcenLB. trated (unpacked) Loading) 1,900 1,950 2,400 2,450 2,100 2,150 2,630 2,680 2,900 2,950 3,270 3,320 3,050 3,100 3,450 3,500 3,320 3,450 4,020 4,150 3,870 4,000 4,510 4,640 251 258 318 324 278 285 348 355 264 268 297 302 277 282 314 318 259 269 313 323 302 312 351 362 Installation Manual Series 600T Single Module Systems 480 Volt Input UPS Rating AC Output Voltage kVA kW VAC 65 65 65 65 65 65 65 65 80 80 80 80 80 80 80 80 100 100 100 100 100 100 100 100 125 125 125 125 125 125 125 125 150 150 150 150 150 150 150 150 225 225 225 225 225 225 225 225 52 52 52 52 52 52 52 52 64 64 64 64 64 64 64 64 80 80 80 80 80 80 80 80 100 100 100 100 100 100 100 100 120 120 120 120 120 120 120 120 180 180 180 180 180 180 180 180 480 480 480 480 208 208 208 208 480 480 480 480 208 208 208 208 480 480 480 480 208 208 208 208 480 480 480 480 208 208 208 208 480 480 480 480 208 208 208 208 480 480 480 480 208 208 208 208 Applicable Notes: Options Input Input Filter Xformer NO YES NO YES NO YES NO YES NO YES NO YES NO YES NO YES NO YES NO YES NO YES NO YES NO YES NO YES NO YES NO YES NO YES NO YES NO YES NO YES NO YES NO YES NO YES NO YES 13 NO NO YES YES NO NO YES YES NO NO YES YES NO NO YES YES NO NO YES YES NO NO YES YES NO NO YES YES NO NO YES YES NO NO YES YES NO NO YES YES NO NO YES YES NO NO YES YES Rectifier AC Input Current Nom Max 78 98 73 91 80 99 74 92 79 98 73 91 80 100 74 93 96 120 89 112 98 122 91 113 97 121 90 112 98 123 91 114 120 151 112 140 122 153 113 142 121 151 112 140 123 154 114 143 151 188 140 174 153 191 142 177 151 189 140 175 154 192 143 178 181 226 167 209 184 229 170 213 182 227 168 210 185 231 171 214 271 339 251 314 275 344 255 319 272 341 253 316 277 346 257 321 1,4,8, 9,11,12 Inverter Or Bypass AC Output Current Nom Max 78 98 78 98 78 98 78 98 180 226 180 226 180 226 180 226 96 120 96 120 96 120 96 120 222 278 222 278 222 278 222 278 120 150 120 150 120 150 120 150 278 347 278 347 278 347 278 347 150 188 150 188 150 188 150 188 347 434 347 434 347 434 347 434 180 226 180 226 180 226 180 226 416 520 416 520 416 520 416 520 271 338 271 338 271 338 271 338 625 781 625 781 625 781 625 781 2,3,5,7,8, 9,11,12 Liebert Series 600T UPS, 65-225 kVA, Single Module Required Battery Disconnect Rating Amperes Maximum Battery Current At End Of Discharge Amperes Maximum Heat Dissipation BTU/Hr Full Load 150 150 150 150 150 150 150 150 175 175 175 175 175 175 175 175 225 225 225 225 225 225 225 225 250 250 250 250 250 250 250 250 300 300 300 300 300 300 300 300 500 500 500 500 500 500 500 500 6 140 140 140 140 141 141 141 141 173 173 173 173 174 174 174 174 216 216 216 216 217 217 217 217 270 270 270 270 271 271 271 271 324 324 324 324 326 326 326 326 486 486 486 486 488 488 488 488 6,8,9, 11,12 11,330 11,935 14,390 15,015 12,340 12,950 15,435 16,065 13,945 14,685 17,710 18,480 15,185 15,940 18,995 19,770 17,425 18,360 22,140 23,100 18,980 19,920 23,745 24,715 21,785 22,950 27,675 27,675 23,725 23,725 29,680 29,680 26,140 27,540 33,210 34,650 28,475 29,885 35,615 37,070 39,215 41,305 49,810 41,305 42,710 44,825 53,420 55,605 Floor Loading Approx. Lb./Sq.ft Dimensions Weight (ConcenInches LB. trated (WxDxH) (unpacked) Loading) 34x32x68 34x32x68 34x32x68 34x32x68 34x32x68 34x32x68 34x32x68 34x32x68 34x32x68 34x32x68 34x32x68 34x32x68 34x32x68 34x32x68 34x32x68 34x32x68 48x33x79 48x33x79 48x33x79 48x33x79 48x33x79 48x33x79 48x33x79 48x33x79 48x33x79 48x33x79 48x33x79 48x33x79 48x33x79 48x33x79 48x33x79 48x33x79 48x33x79 48x33x79 48x33x79 48x33x79 56x33x79 56x33x79 56x33x79 56x33x79 48x33x79 48x33x79 48x33x79 48x33x79 56x33x79 56x33x79 56x33x79 56x33x79 11 1,500 1,550 2,200 2,250 1,700 1,750 2,400 2,450 1,700 1,750 2,430 2,480 1,950 2,000 2,680 2,730 2,300 2,370 3,075 3,145 2,600 2,670 3,375 3,445 2,400 2,470 3,200 3,270 2,700 2,770 3,500 3,570 2,650 2,780 3,550 3,680 3,050 3,180 3,950 4,080 2,990 3,120 4,190 4,320 3,475 3,605 4,675 4,805 281 291 413 422 319 328 450 459 319 328 456 465 366 375 503 512 209 215 280 286 236 243 307 313 218 225 291 297 245 252 318 325 241 253 323 335 238 248 308 318 272 284 381 393 271 281 364 374 A-3 Series 600T Single Module Systems 600 Volt Input UPS Rating kVA kW 65 52 65 52 65 52 65 52 65 52 65 52 65 52 65 52 80 64 80 64 80 64 80 64 80 64 80 64 80 64 80 64 100 80 100 80 100 80 100 80 100 80 100 80 100 80 100 80 125 100 125 100 125 100 125 100 125 100 125 100 125 100 125 100 150 120 150 120 150 120 150 120 150 120 150 120 150 120 150 120 225 180 225 180 225 180 225 180 225 180 225 180 225 180 225 180 Applicable Notes: A-4 AC Output Voltage VAC 600 600 600 600 208 208 208 208 600 600 600 600 208 208 208 208 600 600 600 600 208 208 208 208 600 600 600 600 208 208 208 208 600 600 600 600 208 208 208 208 600 600 600 600 208 208 208 208 Options Input Input Filter Xformer NO YES NO YES NO YES NO YES NO YES NO YES NO YES NO YES NO YES NO YES NO YES NO YES NO YES NO YES NO YES NO YES NO YES NO YES NO YES NO YES NO YES NO YES NO YES NO YES 13 NO NO YES YES NO NO YES YES NO NO YES YES NO NO YES YES NO NO YES YES NO NO YES YES NO NO YES YES NO NO YES YES NO NO YES YES NO NO YES YES NO NO YES YES NO NO YES YES Rectifier AC Input Current Nom Max 63 79 58 73 64 80 59 74 63 79 59 73 64 80 60 75 77 97 72 90 79 98 73 91 78 97 72 90 79 99 73 92 97 121 90 112 98 123 91 114 97 122 90 113 99 124 92 115 121 151 112 140 123 154 114 143 122 152 113 141 124 155 115 143 145 182 135 168 148 185 137 171 146 183 135 169 148 186 138 172 218 272 202 253 221 277 205 257 219 274 203 254 223 278 206 258 1,4,8, 9,11,12 Inverter Or Bypass AC Output Current Nom Max 63 78 63 78 63 78 63 78 180 226 180 226 180 226 180 226 77 96 77 96 77 96 77 96 222 278 222 278 222 278 222 278 96 120 96 120 96 120 96 120 278 347 278 347 278 347 278 347 120 150 120 150 120 150 120 150 347 434 347 434 347 434 347 434 144 180 144 180 144 180 144 180 416 520 416 520 416 520 416 520 217 271 217 271 217 271 217 271 625 781 625 781 625 781 625 781 2,3,5,7,8, 9,11,12 Required Battery Disconnect Rating Amperes 150 150 150 150 150 150 150 150 175 175 175 175 175 175 175 175 225 225 225 225 225 225 225 225 250 250 250 250 250 250 250 250 300 300 300 300 300 300 300 300 500 500 500 500 500 500 500 500 6 Maximum Maxmum Battery Heat Current At DissipaEnd Of tion Discharge BTU/Hr Amperes Full Load 140 140 140 140 141 141 141 141 173 173 173 173 174 174 174 174 216 216 216 216 217 217 217 217 270 270 270 270 271 271 271 271 324 324 324 324 326 326 326 326 486 486 486 486 488 488 488 488 6,8,9, 11,12 12,340 12,950 15,435 16,065 13,355 13,975 16,490 17,125 15,185 15,940 18,995 19,770 16,445 17,200 20,290 21,075 18,980 18,920 23,745 24,715 20,550 21,500 25,265 26,345 23,725 24,900 29,680 30,895 25,690 26,875 31,705 32,930 28,480 29,880 35,615 37,070 30,825 32,250 38,045 39,520 42,710 44,825 53,420 55,605 46,240 48,380 57,070 59,280 Dimensions Inches (WxDxH) 34x32x68 34x32x68 34x32x68 34x32x68 34x32x68 34x32x68 34x32x68 34x32x68 34x32x68 34x32x68 34x32x68 34x32x68 34x32x68 34x32x68 34x32x68 34x32x68 48x33x79 48x33x79 48x33x79 48x33x79 48x33x79 48x33x79 48x33x79 48x33x79 48x33x79 48x33x79 48x33x79 48x33x79 48x33x79 48x33x79 48x33x79 48x33x79 48x33x79 48x33x79 48x33x79 48x33x79 56x33x79 56x33x79 56x33x79 56x33x79 48x33x79 48x33x79 48x33x79 48x33x79 56x33x79 56x33x79 56x33x79 56x33x79 11 Floor Loading Approx. Lb./Sq.ft Weight (ConcenLB. trated (unpacked) Loading) 1,600 1,650 2,200 2,250 1,800 1,850 2,400 2,450 1,800 1,850 2,430 2,480 2,050 2,100 2,680 2,730 2,450 2,520 3,075 3,145 2,750 2,820 3,375 3,445 2,600 2,670 3,200 3,270 2,900 2,970 3,500 3,570 2,920 3,050 3,570 3,700 3,270 3,400 3,920 4,050 3,260 3,390 4,210 4,340 3,660 3,790 4,610 4,740 300 309 413 422 338 347 450 459 338 347 456 465 384 394 503 512 223 229 280 286 250 256 307 313 236 243 291 297 264 270 318 325 265 277 325 336 255 265 305 316 296 308 383 395 285 295 359 369 Installation Manual Liebert Series 600T UPS, 65-225 kVA, Single Module A-5 POWER AVAILABILITY Series 600T™ UPS INSTALLATION MANUAL The Company Behind the Products Technical Support With over a million installations around the globe, Liebert is the world leader in computer protection systems. Since its founding in 1965, Liebert has developed a complete range of support and protection systems for sensitive electronics: United States 1050 Dearborn Drive P.O. Box 29186 Columbus, OH 43229 • • • • • Environmental systems—close-control air conditioning from 1 to 60 tons Power conditioning and UPS with power ranges from 300 VA to more than 1000 kVA Integrated systems that provide both environmental and power protection in a single, flexible package Monitoring and control—from systems of any size or location, on-site or remote Service and support through more than 100 service centers around the world and a 24/7 Customer Response Center While every precaution has been taken to ensure the accuracy and completeness of this literature, Liebert Corporation assumes no responsibility and disclaims all liability for damages resulting from use of this information or for any errors or omissions. © 2000 Liebert Corporation All rights reserved throughout the world. Specifications subject to change without notice. ® Liebert and the Liebert logo are registered trademarks of Liebert Corporation. All names referred to are trademarks or registered trademarks of their respective owners. SL-30545 (2/00) Single-Phase UPS 800-543-2378 Outside the United States 614-841-6598 3-Phase UPS 800-543-2378 Environmental Control 800-543-2778 Italy Via Leonardo Da Vinci 8 Zona Industriale Tognana 35028 Piove Di Sacco (PD) +39 049 9719 111 FAX: +39 049 5841 257 Asia 23F, Allied Kajima Bldg. 138 Gloucester Road Wanchai Hong Kong +852 2 572 2201 FAX: +852 2 831 0114 Web Site www.liebert.com E-mail UPStech@liebert.com
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