Lifetime Brands Inc Outdoor Storage 60018 Users Manual
2015-02-09
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OUTDOOR STORAGE MODEL N° 60018 Co py OWNER’S MANUAL Keep this Identification Number in case you must contact our Customer Service Department. IMPORTANT! PLEASE READ BEFORE BEGINNING ASSEMBLY Dear Valued Customer, We would like to congratulate you on your purchase of a Lifetime© Outdoor Storage Shed! We are confident that you have made the perfect choice and you will be very pleased with your new storage solution. Lifetime© Outdoor Storage is part of the family of products created and manufactured by Lifetime® Products, Inc. Like all of our products, you can be assured that the quality of your Lifetime Outdoor Storage Shed is the best in the world! And, we back that quality up by offering the best warranty in the business – A 10-year warranty that fully covers the Shed! py All of our Sheds are built with the highest-quality steel and high-density polyethylene (HDPE) parts. The design and construction of our steel-reinforced double-Wall Panels is second to none. All of our exposed steel parts and gables are powder coated and we use high-density polyethylene plastic. What makes polyethylene so special? It has superior strength and durability, and, it won’t crack or degrade outdoors. So now that you know the quality you are getting in a Lifetime Outdoor Storage Shed, please take the time to READ THIS INSTRUCTION MANUAL! We have taken great care in providing the best possible form of instructions to help you put your new Outdoor Storage Shed together. Before you get started, PLEASE read the following preparation tips to help you get started! We can assure you, your construction experience will be a lot more enjoyable if you do! Co PREPARATION TIPS: day. Plan to spend a good part of your weekend putting together your fine Outdoor Storage Shed. Our Lifetime© Outdoor Storage Shed will surely last a long, long time, if you are patient, and take all the time necessary to put it together as we have instructed. things go smoother if you have two or more people participating in the construction of the Shed, but it will go quicker as well. So, the more the merrier! quired For This Assembly” list on page five of this Owner’s Manual. damage, we strongly recommend the use of a low-powered power screwdriver or a drill that has an adjustable clutch that is set on a low-torque setting. If neither is available, use a hand screwdriver. If a Instruction #1079578 C 8/03/2011 2 IMPORTANT! PLEASE READ BEFORE BEGINNING ASSEMBLY t#FGPSFCFHJOOJOHBTTFNCMZ SFNPWFUIF1BSUT-JTUGSPNUIFDFOUFSPGUIJT0XOFST.BOVBMBOEUBLFBO inventory of the parts included with your Outdoor Storage Shed. Also, read through the entire instruction manual. It’s always a great practice to get a feel for the flow of the process and to familiarize yourself with the parts involved. But, try not to get ahead of yourself and start the process out of order. t'0--085)&*/4536$5*0/4*/03%&3&WFSZUIJOHHPFTUPHFUIFSJOBDFSUBJOPSEFS BOEXFIBWF learned what that correct order should be. In our state-of-the-art research and testing facility, we have painstakingly created these instructions. The order of construction is there for a reason, and some parts simply will not fit if built out of order. Just follow along with the order in the instructions and everything will fit together and things will go very smooth. t:0634)&%.645#*-50/"-&7&-463'"$&*GUIFTQPUZPVIBWFDIPTFOUPQMBDFZPVS wonderful new Outdoor Storage Shed is not level, the Shed will not assemble correctly! We recommend BDPODSFUFQBUJP BXPPEQMBUGPSNPSDSFBUJOHBQBEXJUIQFBHSBWFM:PVS4IFEJTNFBOUUPMBTUBMJGF time, so provide the proper foundation for it before you start to build. t#FGPSFZPVCVJMEJU NBLFTVSFZPVBSFBMMPXFEUPCVJMEJU$POTVMUBMMCVJMEJOHDPEFT BTXFMMBTDJUZ and county ordinances, to ensure that you do not require a building permit to construct your Outdoor Storage Shed. Proper building permit documentation may be required in your neighborhood, and it would be quite unfortunate to learn this after your Outdoor Storage Shed is already built! Now that you’re ready to begin the construction of your wonderful new Outdoor Storage Shed, step back, take a deep breath, get yourself a large cold beverage and enjoy yourself. We guarantee that after spending the right amount of time in building your Shed, you will be able to enjoy it for years to come. Thanks for choosing Lifetime©, and have fun! ABOUT LIFETIME PRODUCTS, INC. Lifetime Products, Inc., has applied innovation and cutting-edge technology in plastics and metals to create a family of affordable lifestyle products that feature superior strength and durability. The world’s leading manufacturer of folding tables and chairs, Lifetime was founded in 1986 as the maker of portable basketball systems that revolutionized the industry with patented technology. With diverse offerings such as outdoor storage sheds and steel utility trailers, Lifetime continues to develop innovative products that outfit the way you live. Lifetime makes the things you need for the lifestyle you want. By innovating products in and around the home, Lifetime simplifies your everyday life and enables you to get the most out of your free time. 3 REGISTER YOUR LIFETIME PRODUCT TODAY! There are benefits to registering your Lifetime product. With our new online product registration form, it’s fast and easy! Register with us at www.lifetime.com and enjoy these great benefits: t3FDFJWFFYDMVTJWFNPOFZTBWJOHPGGFSTGSPN#VZ-JGFUJNFDPN PVSPOMJOFTUPSF BTXFMMBT/&8QSPEVDUOPUJmDBUJPOTBOETQFDJBMDMPTFPVU promotions! t*OUIFVOMJLFMZFWFOUPGBQSPEVDUSFDBMMPSTBGFUZNPEJmDBUJPO XFXJMMOPUJGZZPV t3FHJTUFSJOHZPVSQSPEVDUHVBSBOUFFTZPVXBSSBOUZTFSWJDF*GZPVEPOPUSFHJTUFSZPVSQSPEVDU ZPVSXBSSBOUZSJHIUTXJMMOPUCFEJNJOJTIFE But you will need to provide a sales receipt to verify your product purchase date before warranty service will be provided. LIFETIME’S PROMISE TO YOU: Maintaining your privacy is our long-standing policy at Lifetime. And you can rest assured that Lifetime will not sell or provide your personal data to other third parties, or allow them to use your personal data for their own purposes. We invite you to read our privacy policy at www.lifetime.com REGISTER today! **U.S. and Canada customers ONLY** IF ASSISTANCE IS NEEDED, DO NOT CONTACT THE STORE! CALL OUR CUSTOMER SERVICE DEPARTMENT at 1 (800) 225-3865 HOURS: 7:00 a.m. to 5:00 p.m. Monday through Friday (Mountain Standard Time) **Call, or visit our Web site for Saturday hours** **For customers outside the U.S. or Canada, please contact the store for assistance.** SAFETY INSTRUCTIONS FAILURE TO FOLLOW THESE WARNINGS MAY RESULT IN SERIOUS INJURY OR PROPERTY DAMAGE AND WILL VOID WARRANTY. To ensure safety, do not attempt to assemble this product without following the instructions carefully. Check entire box and inside all packing material for parts and/or additional instruction material. Before beginning assembly, read the instructions and identify parts using the hardware identifier and parts list in this document. Proper and complete assembly, use and supervision are essential to reduce the risk of accident or injury. t%POPUVTFPSTUPSFIPUPCKFDUTTVDIBTHSJMMT CMPXUPSDIFT XFMEJOHFRVJQNFOU FUDOFBSUIFQSPEVDU t*GVTJOHBMBEEFSEVSJOHBTTFNCMZ VTFFYUSFNFDBVUJPO t5XPDBQBCMFBEVMUTBSFSFRVJSFEGPSBTTFNCMZ *UJTBMTPSFDPNNFOEFEUIBUBUIJSEBEVMUGVODUJPOBTBOJOTUSVDUJPOSFBEFS Most injuries are caused by misuse and/or not following instructions. Use caution when using this product. 4 BEFORE BEGINNING ASSEMBLY Keep the hardware bags and their contents separate. If any parts are missing, call our Customer Service Department. 3FBEUIFi$POHSBUVMBUJPOTwMFUUFSPOQBHFIdentify and inventory all parts and hardware using the parts and hardware lists and identifiers in this document. *Two adults required to complete assembly* Only adults should set up the product. Do not allow children in the set-up area until assembly is complete. TOOLS REQUIRED FOR THIS ASSEMBLY 7/16" 3/8" Adjustable Rubber Mallet Hammer Box Knife Phillips Plain Screwdriver3/8" Masonry Bit Screwdriver 2" x 4" x 8' Leveling Board Level (2) (1) 6’ Ladder (2) (1) (1) (1) (1) (1) (1) (1) Power Drill* Work Light Pliers Flashlight Hammer Drill* Safety Glasses (1) (1) (1) (1) (1) (1 for each person) *See “Screwdriver Notice” on page 7. 5 (1) (1) ASSEMBLY GUIDES Refer to the following areas throughout the instructions to assist in the assembly process: This area is located at the top, left-hand corner of the page and indicates which tools and hardware are needed to complete the assembly steps on a page. TOOLS AND HARDWARE REQUIRED FOR THIS PAGE SEC This area is located at the top, right-hand corner of the page and shows an image of the product with shaded parts indicating which section is being assembled. This area is usually located in the bottom, left-hand corner of a step and indicates that special attention is needed to perform a particular part of a step. ! These areas are usually located in the bottom, right-hand corner of a step and indicate that damage to the product or serious injury may occur if the caution or warning is not heeded. Throughout the Parts & Hardware List, Part & Hardware Identifiers, and instructions are three-letter IDs. These IDs are below the images of the parts and hardware to help you locate and identify the parts and hardware during assembly. These IDs are not necessarily on the parts themselves. # Note: CAUTION WARNING ADZ (x10) 1/4” x 5/8” Pan-Head Screw 6 IMPORTANT NOTICES Level Surface Notice: Surface must be leveled before installation. We recommend building a level work space with a concrete or patio style surface. If the surface is not properly leveled, the Outdoor Shed will not assemble correctly. Proper surface leveling will save you time in the long run, so please do not ignore this step. Building Code Notice: Consult all local building codes, as well as city and county ordinances, to ensure that the construction of the Outdoor Shed does not require a building permit. Proper building permit documentation may be required in your neighborhood, and it would be unfortunate to learn this after constructing the Shed. Screwdriver Notice: :PVNBZVTFB1IJMMJQTIFBETDSFXESJWFSCJUBOEBQPXFSTDSFXESJWFSPSESJMM JOTUFBEPGBIBOE screwdriver. However, be aware that the plastic pieces of your Shed can be damaged by overtightening of screws. To avoid damage we strongly recommend the use of a low-powered power screwdriver or a drill that has an adjustable clutch that is set on a low torque setting. If neither is available, use a hand screwdriver. In any case use caution to avoid overtightening the screws. Floor Puncture Notice: Sharp objects may damage your floor. If resting sharp, heavy objects on your Shed floor, place a block of wood between the sharp object and floor. CAUTION: If more than six (6) inches of snow accumulate on the roof of the shed, carefully remove the snow to avoid possible roof collapse. While standing on the ground, remove the snow from the roof with a broom or snow shovel. Do not stand on the roof to remove snow. 7 PARTS & HARDWARE LIST BOX 1 SHED PARTS BOX ID "(; "(0 "(' "() "(* "(3 "'9 AFV "(2 Description 3JHIU%PPS -FGU%PPS &OUSZ(BCMF 3FBS(BCMF 3FBS(BCMF 0VUFS'MPPS1BOFM $FOUFS'MPPS1BOFM 90” Shelf 3PPG1BOFM ID Description BHC PEGBOARD STRIP INSTALLATION HARDWARE "%8 Yw1BO)FBE4DSFX BHD Tool Clip Assortment "*' w%PVCMF"SN)PPL "*( w%PVCMF"SN)PPL "*) +)PPL "** -)PPL "*+ 5PPMIPMEFS BHV GABLE ASSEMBLY HARDWARE (x2) "(1 -PVWFSFE7FOU "*2 7FOU4DSFFO "%8 Yw1BO)FBE4DSFX "&& Yw'MBU8BTIFS "%; wYw1BO)FBE4DSFX ")4 w&OE1MVH ADV 1/4” x 1 1/8” Pan-Head Screw "$# Yw1BO)FBE4DSFX(Not used) BEF LEFT DOOR ASSEMBLY HARDWARE "); -FGU%PPS)BOEMF "). %FBECPMU-BUDI "#6 wYw$BSSJBHF#PMU "%8 Yw1BO)FBE4DSFX "&& Y'MBU8BTIFS "%+ w$BQ/VU AIA Left Door Lock Bracket AIB Left Door Strike Plate BEG RIGHT DOOR ASSEMBLY HARDWARE AIK Right Door Handle "#7 wYw$BSSJBHF#PMU "%# wYw4UFFM4QBDFS ""# w$FOUFSMPDL/VU "): -BUDI4QSJOH AHW Latch Block AIO Thumb Lever "%8 Yw1BO)FBE4DSFX ")9 -BUDI$PWFS1MBUF AHV Latch, Door AIL Right Door Lock Bracket " w'MBU8BTIFS "&& Yw'MBU8BTIFS BHZ DOOR & ENTRY GABLE INSTALLATION HARDWARE "%; wYw1BO)FBE4DSFX ")1 $PUUFS1JO "*$ -FGU(BQ'MBQ "*. 3JHIU(BQ'MBQ "%9 Yw1BO)FBE4DSFX BHX TRUSS, REAR GABLE, & ROOF INSTALLATION HARDWARE "%; wYw1BO)FBE4DSFX "&% w'FOEFS8BTIFS "%9 Yw1BO)FBE4DSFX "99 5SVTT)PMF*OTFSU BEJ WINDOW INSTALLATION HARDWARE "%; wYw1BO)FBE4DSFX "*4 8JOEPX-BUDI#SBDLFU "%: Yw1BO)FBE4DSFX BHB BATTERY-POWERED LIGHT INSTALLATION HARDWARE (x2) "%; w9w1BO)FBE4DSFX Qty 1 CTI METAL PARTS KIT 1 "') "'( "'. "'$ AFE $3% 5SVTT(VUUFS$IBOOFM 3PPG5SVTT#SBDF 8BMM4IFMG4VQQPSU$IBOOFM %PPS&OE$IBOOFM Entry Header Bar %PPS)JOHF5VCF 1 CTF METAL PARTS KIT 2 "') 5SVTT(VUUFS$IBOOFM BOX 2 SHED PARTS BOX "(: "(/ "(8 "(- AHD AHH "': $PSOFS8BMM1BOFM $PSOFS8BMM1BOFM $PSOFS8BMM1BOFM $PSOFS8BMM1BOFM Wall Panel Window Wall Panel $FOUFS3PPG$BQ 7 1 BDX SMALL PARTS KIT "'; AHC AFL AHE "(( AFW ":+ $PSOFS4IFMG Skylight Roof Support Strip Window 'SPOU3PPG$BQ Rear Roof Cap #BUUFSZ1PXFSFE-JHIU 4 8 1 1 BSI SMALL PARTS BOX "*9 8PPE4IJN AIW Wood Block "'6 1FHCPBSE4USJQ ":+ #BUUFSZ1PXFSFE-JHIU BQH FLOOR ASSEMBLY HARDWARE #2$ Yw1BO)FBE4DSFX ")0 %PPS)JOHF#VTIJOH "%$ 1IJMMJQT#JU BEA TRUSS FRAME ASSEMBLY HARDWARE (x3) "%+ w$BQ/VU "%: Yw1BO)FBE4DSFX "%, $BQ/VU AIP Truss Connector ADH 1/4” Threaded Rod BHY WALL INSTALLATION HARDWARE "%; wYw1BO)FBE4DSFX SHELF INSTALLATION HARDWARE BHI Corner Shelf Installation Hardware (x6) "%; wYw1BO)FBE4DSFX BHH 90” Shelf Installation Hardware "%; wYw1BO)FBE4DSFX "*: 4IFMG4VQQPSU#SBDLFU 1 1 1 8 Qty 6 1 1 1 1 1 1 1 1 PARTS IDENTIFIER BOX 1 SHED PARTS BOX Parts shown at 4% of actual size AGO (x1) Left Door AGZ (x1) Right Door AFV (x1) 90” Shelf (Rear View) AGF (x1) &OUSZ(BCMF AGH (x1) 3FBS(BCMF (Rear View) AGI (x1) 3FBS(BCMF (Rear View) AGR Y Outer Floor Panel AGQ (x8) Roof Panel AFX Y Center Floor Panel ! Note: Throughout the Parts & Hardware List, Part & Hardware Identifiers, and instructions are threeletter IDs. These IDs are below the images of the parts and hardware to help you locate and identify the parts and hardware during assembly. These IDs are not necessarily on the parts themselves. 9 PARTS IDENTIFIER BOX 1 METAL PARTS KIT [CTI] Parts shown at 8% of actual size 75 1/2” AFC Y Door End Channel 51” AFH Y 5SVTT(VUUFS$IBOOFM 59 1/2” AFE (x1) Entry Header Bar 48” AFG Y Roof Truss Brace 67 3/4” AFM Y Wall/Shelf Support Channel 79 1/2” CRD Y Door Hinge Tube METAL PARTS KIT [CTF] Parts shown at 8% of actual size 51” AFH (x4) 5SVTT(VUUFS$IBOOFM 10 PARTS IDENTIFIER BOX 2 SHED PARTS BOX Parts shown at 4% of actual size 105 104 AGY (x1) Corner Wall Panel 104 106 AGN (x1) Corner Wall Panel 105 AGW (x1) Corner Wall Panel 106 107 AGL (x1) Corner Wall Panel 107 AFY Y Center Roof Cap AHH (x1) Window Wall Panel AHD (x7) Wall Panel SMALL PARTS KIT [BDX] Parts shown at 4% of actual size Parts shown at 8% of actual size 116 115 SMALL PARTS BOX [BIA] Parts are not shown to scale AIW (x1) Wood Block AFZ (x6) Corner Shelf AHC (x4) Skylight AHE (x1) Window AGG (x1) Front Roof Cap AFW (x1) Rear Roof Cap AIX (x4) Wood Shim AFU Y Pegboard Strip AFL (x8) Roof Support Strip AYJ (x1) Battery-Powered Light AYJ (x1) Battery-Powered Light 11 PARTS & HARDWARE IDENTIFIER BOX 2 (CONT.) FLOOR ASSEMBLY HARDWARE [BQH] Hardware shown at actual size BQC Y Yw1BO)FBE4DSFX 0OMZVTFE AHO Y Door Hinge Bushing ADC (x1) 1IJMMJQT#JU TRUSS FRAME ASSEMBLY HARDWARE [BEA] x3 Parts shown to scale (*Unless otherwise noted) ADJ Y 1/4” Cap Nut ADK (x6) $BQ/VU *AIP (x1) Truss Connector ADY (x6) 1BO)FBE4DSFX 12 11/16” *ADH (x1) 1/4” Threaded Rod WALL INSTALLATION HARDWARE [BHY] Parts shown to scale (*Unless otherwise noted) ADZ (x58) 1/4” x 5/8” Pan-Head Screw SHELF INSTALLATION HARDWARE Parts shown to scale (*Unless otherwise noted) Corner Shelf Installation Hardware [BHI] x6 90” Long Shelf Installation Hardware [BHH] ADZ (x4) 1/4” x 5/8” Pan-Head Screw ADZ (x14) 1/4” x 5/8” Pan-Head Screw 12 *AIY Y Shelf Support Bracket PARTS & HARDWARE IDENTIFIER BOX 2 (CONT.) GABLE ASSEMBLY HARDWARE [BHV] x2 Parts shown to scale (*Unless otherwise noted) ADZ (x4) 1/4” x 5/8” Pan-Head Screw (Only 4 used) *AIQ (x1) Vent Screen *AGP (x1) Louvered Vent AHS Y w&OE1MVH 0OMZVTFE AEE (x5) Yw Flat Washer ADV (x6) ADW (x5) 1/4” x 1 1/8” Pan-Head Screw Yw1BO)FBE4DSFX (Only 6 used) ACB (x1) Yw1BO)FBE4DSFX (Not used in this model) LEFT DOOR ASSEMBLY HARDWARE [BEF] Parts shown to scale (*Unless otherwise noted) *AHM Y Deadbolt Latch *AHZ (x1) Left Door Handle ABU Y wYw$BSSJBHF#PMU ADJ Y 1/4” Cap Nut ADW Y Yw1BO)FBE4DSFX *AIA (x1) Left Door Lock Bracket AEE Y Yw'MBU8BTIFS *AIB (x1) Left Door Strike Plate RIGHT DOOR ASSEMBLY HARDWARE [BEG] Parts shown to scale (*Unless otherwise noted) AEE (x5) Yw'MBU8BTIFS 0OMZVTFE ABV Y wYw$BSSJBHF#PMU ADB Y wYw4UFFM4QBDFS *AIK (x1) Right Door Handle AAB Y 1/4” Centerlock Nut ADW (x4) Yw1BO)FBE4DSFX AEB Y 1/4” Flat Washer AHY (x1) Latch Spring *AHX (x1) Latch Cover Plate 13 *AHW (x1) Latch Block *AHV (x1) Door Latch *AIO (x1) Thumb Lever *AIL (x1) Right Door Lock Bracket PARTS & HARDWARE IDENTIFIER BOX 2 (CONT.) DOOR & FRONT GABLE INSTALLATION HARDWARE [BHZ] Parts shown to scale (*Unless otherwise noted) ADZ (x6) 1/4” x 5/8” Pan-Head Screw *AIM (x1) 3JHIU(BQ'MBQ *AIC (x1) -FGU(BQ'MBQ AHP Y Cotter Pin ADX (x4) Yw1BO)FBE4DSFX TRUSS, REAR GABLE, & ROOF INSTALLATION HARDWARE [BHX] Parts shown to scale (*Unless otherwise noted) ADZ Y 1/4” x 5/8” Pan-Head Screw AED Y Yw'FOEFS8BTIFS ADX Y Yw1BO)FBE4DSFX *AXX Y Truss Hole Insert WINDOW INSTALLATION HARDWARE [BEJ] Parts shown to scale (*Unless otherwise noted) ADZ (x4) 1/4” x 5/8” Pan-Head Screw ADY (x1) Yw1BO)FBE4DSFX BATTERY-POWERED LIGHT INSTALLATION HARDWARE [BHB] (x2) Hardware shown at actual size ADZ Y 1/4” x 5/8” Pan-Head Screw 0OMZTDSFXTBSFVTFE 14 *AIS Y Window Latch PARTS & HARDWARE IDENTIFIER BOX 2 (CONT.) PEGBOARD STRIP INSTALLATION HARDWARE [BHC] Hardware shown at actual size ADW (x10) wYw1BO)FBE4DSFX Tool Clip Assortment [BHD] Hardware shown at 50% of actual size AIG (x1) 4” Double-Arm Hook AIF (x1) w%PVCMF"SN)PPL AIH Y J-Hook AIJ Y Toolholder AII Y L-Hook 15 SEC TOOLS AND HARDWARE REQUIRED FOR THIS PAGE Concrete (1 cu. yd.) SEC SITE PREPARATION - CONCRETE PLATFORM PREPARATION 1.1 The actual dimensions of your shed (at its widest and longest points) are 8’ x 10’. Ensure you select a site that will accommodate these measurements. The base of the shed is slightly smaller than this, so you will need to DSFBUFBMFWFMTVSGBDFUIBUJTBUMFBTUwYw8FSFDPNNFOEVTJOHBMFWFMDFNFOUPSQBUJPTUZMF surface. This will provide the best long-term performance for your shed. ! Note: Shed Extension Kits are available for this shed. Please consider possible shed expansion when planning the site for your shed. See back cover of this manual for information on ordering accessories. 8’ 10’ 118 1/4” 10’ 93 1/2” 8’ Front End ! Note: Surface must be leveled before installation. If the surface is not properly leveled, the Outdoor Shed will not assemble or function correctly. Proper surface leveling will save you time in the long run, so please do not ignore this step. ! Note: Any platform or similar structure should be built above ground in order to avoid water pooling inside the Shed. 16 1 1 1 SEC TOOLS AND HARDWARE REQUIRED FOR THIS PAGE 1 2” x 4” x 118 1/4” Y /PUJODMVEFE 2” x 4” x 90 1/2” (x9) (Not included) 16d 3” Common Nail Y /PUJODMVEFE SEC ALTERNATIVE SITE PREPARATION: OPTION 1 - WOOD PLATFORM ASSEMBLY 1.2 &OTVSFBMMMVNCFSVTFEJTUSFBUFEBOEBQQSPWFEGPSPVUEPPSVTF#VJMEPVUTJEFGSBNFUPwYw outside dimensions: Note: Whenever possible, you should use the surfaces described on Page 7. When this is not possible, we recommend you use a wood platform or a filled wood frame. ! 118 1/4” 93 1/2 16” ” 16” 16” 16” 16” 16” 16” To ensure studs are in the correct location for nailing plywood in the next step, start measuring from the corner 16”, and then measure from center to center. Fro nt E nd Place the 2” x 4” x 90 1/2” boards on the inside of the frame. Nail each board in place with the 16d nails. ! Note: All lumber must be rated for outdoor use. ! Note: Surface must be leveled before installation. If the surface is not properly leveled, the Outdoor Shed will not assemble or function correctly. Proper surface leveling will save you time in the long run, so please do not ignore this step. 17 SEC TOOLS AND HARDWARE REQUIRED FOR THIS PAGE 1 22 1/4” x 93 1/2” x 3/4” Treated Plywood (x1) (Not included) 48” x 93 1/2” x 3/4” Treated Plywood Y (Not included) SEC 1.3 8d 1 1/2” Common Nail Y (Not included) ALTERNATIVE SITE PREPARATION: OPTION 1 - WOOD PLATFORM ASSEMBLY (CONT) Square up the frame by measuring from corner to corner. Measurement A should equal Measurement B. B A ! Note: All lumber must be rated for outdoor use. SEC 1.4 Cut Plywood into sizes called for on previous page. Arrange the Plywood according to the diagram and nail into QMBDFXJUIEYwOBJMT1MBDFQMBUGPSNJOUIFEFTJSFEMPDBUJPO*GQMBUGPSNEPFTOPUSFTUMFWFMPOUIFHSPVOE CVJMEVQMPXQPJOUTXJUIMPPTFEJSUVOUJMQMBUGPSNJTTUBCMF%SJMMUISFFFWFOMZTQBDFEwESBJOIPMFTJOQMZXPPE CFUXFFOFBDIwYwKPJTU 48” x 93 1/2” 48” x 93 1/2” 22 1/4” x 93 1/2” Front End 18 SEC TOOLS AND HARDWARE REQUIRED FOR THIS PAGE 1 2” x 4” x 120” Y /PUJODMVEFE 2” x 6” x 89” Y /PUJODMVEFE 8d 1 1/2” Common Nail (x16) (Not included) Pea Gravel (9.8 Cubic Feet) L-Bracket (x4) (Not included) (Not included) ALTERNATIVE SITE PREPARATION: OPTION 2 - FILLED WOOD FRAME ASSEMBLY SEC 1.5 Cut outside frame to 8’ x 10’ outside dimensions. Lay boards flat so widest parts face up. Ensure frame is level. Square up the frame by measuring from corner to corner. Measurement A should equal Measurement B. Nail an L-Bracket on each corner of the frame with 8d nails. Place platform in the desired location. If platform does not SFTUMFWFMPOUIFHSPVOE CVJMEVQMPXQPJOUTXJUIMPPTFEJSUPSi1FBwHSBWFM VOUJMQMBUGPSNJTTUBCMF ! Note: Whenever possible you should use the surfaces described on Page 7. ! Note: All lumber must be rated for outdoor use. 0” 12 B ” x6 2” ards Bo A ” 89 ” 96 nd tE on Fr SEC 1.6 SEC Once all boards are level and do not wobble, QBDLi1FBwHSBWFMBSPVOEUIFPVUTJEFPGUIF frame, and slope away from frame. 1.7 2” x 4” x 8’ Leveling Board (x1) 19 /PXmMMUIFJOTJEFPGUIFGSBNFXJUIi1FBw gravel. Use a leveling board to scrape off extra fill material and to level the surface. SEC 2 FLOOR ASSEMBLY HARDWARE REQUIRED HARDWARE BAG REQUIRED: BQH Hardware shown at actual size BQC Y Yw1BO)FBE4DSFX 0OMZVTFE ADC (x1) 1IJMMJQT#JU AHO Y Door Hinge Bushing LOCATED IN BOX 1 PLASTIC PARTS REQUIRED Parts shown at 4% of actual size AGR Y Outer Floor Panel AFX Y Center Floor Panel TOOLS REQUIRED Phillips Screwdriver HARDWARE BAG REQUIRED: BQH Safety Glasses ADC (x1) 1IJMMJQT#JU 20 SEC TOOLS AND HARDWARE REQUIRED FOR THIS PAGE 2 NO HARDWARE REQUIRED FOR THIS STEP SEC FLOOR ASSEMBLY 2.1 Lay an Outer Floor Panel (AGR) flat on the ground. Hold a Center Floor Panel (AFX) at an angle as shown and fit tabs into slots. Lay Center Floor Panel flat. AFX AGR SEC 2.2 Hold the second Center Floor Panel (AFX) at an angle as shown and fit tabs into slots. Lay Center Floor Panel flat. AFX CAUTION Sharp objects may damage your floor. If resting sharp, heavy objects on your shed floor, place a block of wood between the sharp object and floor. 21 SEC TOOLS AND HARDWARE REQUIRED FOR THIS PAGE AHO Y SEC 2.3 Finally, connect the last Outer Floor Panel (AGR) to the second Center Floor Panel and lay flat. AGR SEC 2.4 %FDJEFXIJDIFOEXJMMCFUIFGSPOUPGZPVSTIFE-JGUUIF'MPPS1BOFMTVQFOPVHIUPTMJEFUIFUXP Door Hinge Bushings (AHO) under and up through the holes in the Floor Panels as shown. AHO AHO 22 2 SEC TOOLS AND HARDWARE REQUIRED FOR THIS PAGE 2 BQC Y 0OMZVTFE SEC 2.5 'BDFUIFTFBNPGUIFUXPBEKBDFOU'MPPS1BOFMT*OTFSUUXP #8 x 1/2” Pan-Head Screws (BQC) near the seam of a Floor Panel and down into the tab of the adjacent Floor Panel at the locations shown. Repeat this step for both sides of each seam as shown. Insert Screws here. Seam Insert Screws here. 23 SEC TOOLS AND HARDWARE REQUIRED FOR THIS PAGE 2 IF YOU PLAN ON ANCHORING YOUR SHED, CHECK WITH YOUR LOCAL HARDWARE STORE FOR SUITABLE HARDWARE. SEC 2.6 ANCHORING THE SHED If you plan on anchoring your shed, you can anchor it to your platform through the four indentations near the corners of the floor. The anchoring hardware used depends on the platform. If you have a concrete platform, XFSFDPNNFOEVTJOHGPVS w"ODIPS#PMUTBOEGPVS wYw'MBU8BTIFST*GZPVIBWFBXPPEGSBNFE QMBUGPSN XFSFDPNNFOEVTJOHGPVS w-BH#PMUTBOEGPVS wYw'MBU8BTIFST%POPUFYDFFEB wEJBNFUFSCPMU3FGFSUPZPVSMPDBMIBSEXBSFTUPSFGPSUIJTIBSEXBSFDo not tighten anchoring hardware until instructed to do so at the end of these instructions. 8’ 10’ WARNING Failure to anchor the shed may result in property damage and/or personal injury. 24 SEC 3 TRUSS ASSEMBLY HARDWARE BAG REQUIRED: BEA (x3) HARDWARE REQUIRED Hardware shown at actual size (*Unless noted otherwise) ADY (x18) Yw4DSFX ADJ (x6) 1/4” Cap Nut ADK (x18) $BQ/VU *AIP Y Truss Connector Part shown at 50% of actual size 12 11/16” ADH Y 1/4” Threaded Rod METAL PARTS KITS REQUIRED: CTF, CTI METAL PARTS REQUIRED Parts shown at 8% of actual size (*Unless indicated otherwise) 51” AFH (x6) 5SVTT(VUUFS$IBOOFM 48” AFG Y Roof Truss Brace TOOLS REQUIRED Phillips Screwdriver 7/16” Wrench Y 3/8” Wrench 25 Safety Glasses SEC TOOLS AND HARDWARE REQUIRED FOR THIS PAGE 3/8” ADY Y ADK Y SEC TRUSS ASSEMBLY 3.1 Stand a Truss Gutter Channel (AFH) upright and set a Truss Connector (AIP) inside the end of the Channel as shown. Align the holes and secure with one (1) #10 x 3/8” Pan-Head Screw (ADY) and one (1) #10 Cap Nut (ADK). AIP AIP ADY ADK AFH 3.2 AFH Notch 26 3 SEC TOOLS AND HARDWARE REQUIRED FOR THIS PAGE 3 3/8” ADY Y ADK Y SEC 3.2 Connect another Truss Gutter Channel (AFH) to the Truss Connector using one (1) #10 x 3/8” Pan-Head Screw (ADY) and one (1) #10 Cap Nut (ADK). Notch AFH ADY 3.4 AFH AFH AIP ADK AFH Notch 27 SEC TOOLS AND HARDWARE REQUIRED FOR THIS PAGE 3 3/8” ADY Y ADK Y SEC 3.3 Lay the Truss Assembly on its side, and align the holes in a Roof Truss Brace (AFG) with those circled on the Truss (VUUFS$IBOOFMTBTTIPXO AFG SEC 3.4 4FDVSFUIF3PPG5SVTT#SBDFUPUIF5SVTT(VUUFS$IBOOFMVTJOHUXP #10 x 3/8” Pan-Head Screws (ADY)BOEUXP #10 Cap Nuts (ADK). Repeat this step for the other end of the Roof Truss Brace. ADK ADY ADK WARNING ! Do not overtighten the Cap Nut. If the end of the Bolt breaks through the plastic cap, call our Customer Service Department. Exposed threads on the end of the Bolt may cause serious injuries. Note: The Cap Nuts goes on the outside of the Truss. 28 SEC TOOLS AND HARDWARE REQUIRED FOR THIS PAGE 7/16” Y ADJ (x6) 12 11/16” ADH Y /PUUPTDBMF SEC 3.5 With the Truss Assembly on its side, slide a 1/4” Threaded Rod (ADH) through the Roof Truss Brace and Truss Connector as shown. Secure the top and bottom of the 1/4” Threaded Rod with a 1/4” Cap Nut (ADJ). Tighten all hardware. The 1/4” Threaded Rod will still spin freely. Set aside. Repeat this section for the second and third Truss Assemblies. ADH ADJ ADJ WARNING Do not overtighten the Cap Nut. 29 3 SEC 4 WALL PANEL INSTALLATION HARDWARE BAG REQUIRED: BHY HARDWARE REQUIRED Hardware shown at actual size ADZ (x58) 1/4” x 5/8” Pan-Head Screw (Not all screws will be used) PLASTIC PARTS REQUIRED LOCATED IN BOX 1 Part shown at 4% of actual size 104 AGY (x1) Corner Wall Panel 104 105 AGN (x1) Corner Wall Panel 105 AHD (x7) Wall Panel 106 AGW (x1) Corner Wall Panel 106 AGL (x1) Corner Wall Panel 107 AHH (x1) Window Wall Panel TOOLS REQUIRED Phillips Screwdriver 107 SMALL PARTS BOX REQUIRED: BSI Safety Glasses AIW (x1) Wood Block (Included) 30 SEC TOOLS AND HARDWARE REQUIRED FOR THIS PAGE 4 ADZ Y AIW (x1) SEC WALL PANEL INSTALLATION 4.1 Fold Corner Wall Panel 105 (AGN). Fit tabs of Panel into the front, left corner of your Floor (while facing shed). Place a Wood Block (AIW) under the floor panel, directly under the first tab, then pull down on the Corner Wall Panel until the tab snaps into place. Move the Wood Block under the next tab and repeat. AGN AIW Note: Place the Wood Block (AIW) directly under the tabs as you insert them throughout the assembly. Snap tabs into place one at a time. ! SEC 4.2 AHD Snap two Wall Panels (AHD) and a Window Wall Panel (AHH) into place along the left side of the shed. The Window Wall Panel may be inserted in any side Wall Panel position. Ensure the tops of the Wall Panels are even and the holes align. Insert a 1/4” x 5/8” Pan-Head Screw (ADZ) through the top hole of each set of Panels to fasten the Panels together as TIPXO:PVMMmOJTIGBTUFOJOHUIFQBOFMTUPHFUIFSUPXBSETUIFFOEPGUIJTTFDUJPO AHH AHD AIW ADZ ! Note: A second person should apply pressure on opposite side of the Wall Panels for easier insertion of the Screw. Do not overtighten Screw. 31 SEC TOOLS AND HARDWARE REQUIRED FOR THIS PAGE ADZ Y AIW (x1) SEC 4.3 Fold Corner Wall Panel 107 (AGL). Snap into place and fasten at the top hole with the required hardware. AGL AIW SEC 4.4 Insert two Wall Panels (AHD) along the back side of shed. Ensure the tops are level and the holes line up before fastening the Panels through the top holes using the required hardware. AHD AHD AIW 32 4 SEC TOOLS AND HARDWARE REQUIRED FOR THIS PAGE ADZ (x4) AIW (x1) SEC 4.5 Fold Corner Wall Panel 106 (AGW) and fasten it to the rear Wall Panel through the top hole using the required hardware. AGW AIW SEC 4.6 Snap three Wall Panels (AHD) into place along the right side of the shed. The Window Wall Panel may be inserted in any side Wall Panel position. Ensure the tops of the Wall Panels are even and the holes align. Insert a 1/4” x 5/8” PanHead Screw (ADZ) through the top hole of each set of Panels to fasten the Panels together as shown. AHD AHD AHD 33 4 SEC TOOLS AND HARDWARE REQUIRED FOR THIS PAGE ADZ (x45) AIW (x1) SEC 4.7 Fold Corner Wall Panel 104 (AGY) and snap it into place at the right, front corner of the Floor as shown. Fasten it to the Wall Panel through the top hole using the required hardware. Finish fastening all Panels together with the rest of the 1/4” x 5/8” Pan-Head Screws (ADZ) for all holes. AGY AIW 34 4 SEC 5 LEFT DOOR ASSEMBLY HARDWARE REQUIRED HARDWARE BAG REQUIRED: BEF Hardware shown at actual size ADW Y Yw1BO)FBE4DSFX ABU Y wYw$BSSJBHF#PMU 1BSUTIPXOBUPGBDUVBMTJ[F AHM Y Deadbolt Latch ADJ Y 1/4" Cap Nut AEE Y 'MBU8BTIFS Part shown at 15% of actual size AIB (x1) Left Door Strike Plate AHZ (x1) Left Door Handle AIA (x1) Left Door Lock Bracket METAL PARTS KITS REQUIRED: CTI METAL PARTS REQUIRED Part shown at 8% of actual size 75 1/2” AFC (x1) Door End Channel 79 1/2” CRD (x1) Door Hinge Tube LOCATED IN BOX 1 PLASTIC PARTS REQUIRED Part shown at 4% of actual size AGO (x1) Left Door TOOLS REQUIRED Phillips Screwdriver 7/16” Wrench Safety Glasses 35 SEC TOOLS AND HARDWARE REQUIRED FOR THIS PAGE AHM Y SEC LEFT DOOR ASSEMBLY 5.1 Rest the Left Shed Door (AGO) with front side down. Slide a Door Hinge Tube (CRD) through the hole in the Door as shown. CRD AGO Back of Door SEC 5.2 Position the Deadbolt Latches (AHM) in the slots at the top and bottom of the Door, then slide the Door End Channel (AFC) onto the Door as shown. AFC AFC Back of Door AFC AHM AHM AGO BOTTOM TOP ! AFC Note: The Door End Channel fits onto Door with the flat side up (facing the Deadbolt Latches). 36 5 SEC TOOLS AND HARDWARE REQUIRED FOR THIS PAGE 5 7/16” ABU Y AIB (x1) ADJ Y AIA (x1) SEC 5.3 Slip the Left Door Strike Plate (AIB) over the Left Shed Door and align the holes. AIB ! Note: You may need to nudge the Door End Channel to make these holes line up with the gap in the Door. SEC 5.4 Attach the Left Door Lock Bracket (AIA) to the Left Door Strike Plate with two 1/4” x 1 1/2” Carriage Bolts (ABU) and two 1/4” Cap Nuts (ADJ). ADJ WARNING AIA Do not overtighten the Cap Nut. If the end of the Bolt breaks through the plastic cap, call our Customer Service Department. Exposed threads on the end of the Bolt may cause serious injuries. ABU 37 SEC TOOLS AND HARDWARE REQUIRED FOR THIS PAGE 5 ADW Y AEE Y SEC 5.5 Attach the Left Door Handle (AHZ)VTJOHUISFF #10 Flat Washers (AEE)BOEUISFF #10 x 3/4” Pan-Head Screws (ADW). ADW AEE ADW AEE AHZ 38 SEC 6 RIGHT DOOR ASSEMBLY HARDWARE BAG REQUIRED: BEG HARDWARE REQUIRED Hardware shown at actual size AEE (x5) 'MBU8BTIFS 0OMZBSFVTFE ABV Y Y$BSSJBHF#PMU AHY (x1) Latch Spring ADB Y wYw4UFFM4QBDFS AHX (x1) Latch Cover Plate AIL (x1) Right Door Lock Bracket AIO (x1) Thumb Lever AHV (x1) Door Latch AEB Y 1/4” Flat Washer ADW (x4) Y1BO)FBE4DSFX 1BSUTIPXOBUPGBDUVBMTJ[F METAL PARTS REQUIRED AAB Y 1/4” Centerlock Nut Part shown at 15% of actual size Part shown at 50% of actual size AIK (x1) Right Door Handle AHW (x1) Latch Block METAL PARTS KITS REQUIRED: CTI Part shown at 8% of actual size 75 1/2” AFC (x1) Door End Channel 79 1/2” CRD (x1) Door Hinge Tube PLASTIC PARTS REQUIRED LOCATED IN BOX 1 Part shown at 4% of actual size AGZ (x1) Right Door TOOLS REQUIRED Phillips Screwdriver 7/16” Wrench Pliers 39 Safety Glasses SEC TOOLS AND HARDWARE REQUIRED FOR THIS PAGE NO HARDWARE REQUIRED FOR THIS PAGE SEC 6.1 RIGHT DOOR ASSEMBLY Rest the Right Shed Door (AGZ) with front side down. Slide a Door Hinge Tube (CRD) through the hole in the Door as shown. CRD Back of Door AGZ SEC 6.2 Slide the Door End Channel (AFC) onto the Door as shown. AFC AFC Back of Door AGZ 40 6 SEC TOOLS AND HARDWARE REQUIRED FOR THIS PAGE NO HARDWARE REQUIRED FOR THIS PAGE SEC 6.3 Fit knobs of Thumb Lever (AIO) into the grooves of Right Door Handle (AIK). Groove Knob AIO AIK SEC 6.4 Rotate the Thumb Lever into the Right Door Handle. Slide forward until the knobs fit into the holes in the Handle. AIO Knobs snap into Holes AIK 41 6 7/16” ABV Y SEC TOOLS AND HARDWARE REQUIRED FOR THIS PAGE 6 ADW Y AEB Y AAB Y ADB Y AEE Y SEC 6.5 "UUBDIUIF3JHIU)BOEMF"TTFNCMZUPUIF%PPSVTJOHUISFF #10 Flat Washers (AEE)BOEUISFF #10 x 3/4” PanHead Screws (ADW). AIO AIK ADW AEE ADW AEE CAUTION Do not overtighten. Overtightening may damage parts and void warranty. SEC 6.6 Install Handle Latch assembly onto the Right Shed Door using the required hardware. AHV ABV AHV ADB AIO AAB AHX ! Note: The Door Latch (AHV) goes on top of the Thumb Lever (AIO). 42 AEB AIL SEC TOOLS AND HARDWARE REQUIRED FOR THIS PAGE 6 AHY (x1) AHW (x1) ADW (x1) SEC 6.7 Line up the hole in the Latch Block (AHW) with the hole in the Thumb Lever and secure with one (1) #10 X 3/4” PanHead Screw (ADW). 8.7 ADW AHW Lip ! Note: The lip of the Latch Block (AHW) fits under the Thumb Lever (AIO). SEC 6.8 Attach Latch Spring (AHY) to the Door Latch (AHV) and the Latch Cover Plate (AHX). Set the Door aside. AHV AHY AHX WARNING ! While performing this step, each person should use protective eye glasses to help prevent serious eye injury. Note: Use pliers to pull spring down and hook into bottom hole. 43 SEC 7 GABLE ASSEMBLY HARDWARE REQUIRED HARDWARE BAG REQUIRED: BHV (x2) Hardware shown at actual size AEE (x10) Yw'MBU8BTIFS ADW (x10) Yw1BO)FBE4DSFX ADZ (x8) 1/4” x 5/8” Pan-Head Screw (Only 4 used) AHS (x4) End Plug 0OMZVTFE ADV Y 1/4” x 1 1/8” Pan-Head Screw (Only 6 used) ACB Y Yw1BO)FBE4DSFX (Not used in this model) Parts shown at 8% of actual size AGP Y Louvered Vent AIQ Y Vent Screen METAL PARTS KITS REQUIRED: CTI METAL PARTS REQUIRED Part shown at 8% of actual size 59 1/2” AFE (x1) Entry Header Bar PLASTIC PARTS REQUIRED LOCATED IN BOX 1 Parts shown at 4% of actual size (Rear View) AGF (x1) &OUSZ(BCMF AGH (x1) 3FBS(BCMF TOOLS REQUIRED Phillips Screwdriver Safety Glasses 44 (Rear View) AGI (x1) 3FBS(BCMF (Rear View) SEC TOOLS AND HARDWARE REQUIRED FOR THIS PAGE ADZ (x4) SEC REAR GABLE ASSEMBLY 7.1 Lay the edge of Rear Gable 2 (AGI) over Rear Gable 1 (AGH) as shown, and align the four holes. AGI AGH SEC 7.2 $POOFDU3FBS(BCMFT together using four (4) 1/4” x 5/8” Pan-Head Screws (ADZ) as shown. ADZ ADZ ! Note: Only use a hand screwdriver in this step. 45 7 SEC TOOLS AND HARDWARE REQUIRED FOR THIS PAGE 7 AEE (x5) ADW (x5) SEC 7.3 -BZ3FBS(BCMF"TTFNCMZnBUPOUIFHSPVOEPWFSUIFVent Screen (AIQ) and Louvered Vent (AGP). Align the holes in UIF-PVWFSFE7FOUXJUIUIPTFJOUIF3FBS(BCMF"TTFNCMZ AIQ AGP SEC 7.4 "GUFSBMJHOJOHUIFIPMFT QSFTTEPXOmSNMZPOUIF3FBS(BCMF"TTFNCMZXIJMFJOTFSUJOHUIFmWF #10 x 3/4” PanHead Screws (ADW) and the five (5) #10 x 1/2” Flat Washers (AEE). Pressing down firmly while inserting the Screws will help prevent the Vent Screen from twisting. Set aside. ADW AEE ! Note: Only use a hand screwdriver in this step. 46 ADW (x5) SEC TOOLS AND HARDWARE REQUIRED FOR THIS PAGE 7 AEE (x5) SEC ENTRY GABLE ASSEMBLY 7.5 Lay Entry Gable (AGF) flat on the ground over the Vent Screen (AIQ) and Louvered Vent (AGP) as shown. Align the holes JOUIF-PVWFSFE7FOUXJUIUIPTFJOUIF&OUSZ(BCMF AGF AIQ AGP SEC 7.6 "GUFSBMJHOJOHUIFIPMFT QSFTTEPXOmSNMZPOUIF&OUSZ(BCMFXIFOJOTFSUJOHUIFmWF #10 x 3/4” Pan-Head Screws (ADW) and the five (5) #10 x 1/2” Flat Washers (AEE). Pressing down firmly while inserting the Screws will help prevent the Vent Screen from twisting. ADW AEE ! Note: Only use a hand screwdriver in this step. 47 SEC TOOLS AND HARDWARE REQUIRED FOR THIS PAGE 7 ADV (x6) AHS Y SEC 7.7 Insert an End Plug (AHS) into each end of Entry Header Bar (AFE). AHS AFE The flat screw holes should face away from the Entry Gable. AHS The indented, rectangular hole faces downward, and is closer to the right side of the Entry Gable. ! Note: Only use a hand screwdriver in this step. SEC 7.8 "UUBDIUIF&OUSZ)FBEFS#BSUPUIF&OUSZ(BCMF"TTFNCMZ BOETFDVSFXJUITJY 1/4” x 1 1/8” Pan-Head Screws (ADV). Set aside. ADV ADV ADV The flat screw holes should face away from the Entry Gable. ADV The indented, rectangular hole faces downward, and is closer to the right side of the Entry Gable. ! Note: Only use a hand screwdriver in this step. 48 SEC 8 DOOR & ENTRY GABLE INSTALLATION HARDWARE BAG REQUIRED: BHZ HARDWARE REQUIRED Hardware shown at actual size (*Unless noted otherwise) AHP Y Cotter Pin ADZ (x6) 1/4” x 5/8” Pan-Head Screw *AIM (x1) 3JHIU(BQ'MBQ ADX (x4) Yw1BO)FBE4DSFX PLASTIC PARTS REQUIRED FROM SECTIONS 5, 6, & 7 Parts shown at 4% of actual size Rear View Entry Gable Assembly Left Door Assembly Right Door Assembly TOOLS REQUIRED Phillips Screwdriver Pliers *AIC (x1) -FGU(BQ'MBQ Safety Glasses 49 SEC TOOLS AND HARDWARE REQUIRED FOR THIS PAGE 8 AHP Y SEC 8.1 DOOR INSTALLATION Align the hole in the bottom of the Hinge of the Left Door Assembly with the hole in the Door Hinge Bushing on the Floor of your shed, and insert the Door Hinge Tube into the Door Hinge Bushing. Left Door Assembly SEC 8.2 Insert a Cotter Pin (AHP) through the Bushing and Door Hinge. Use a pair of pliers to bend the ends of the Cotter Pins outward. Repeat these steps for the Right Door Assembly. AHP ! ! Note: Ensure that these two holes line up, so that the Cotter Pin (AHP) can be inserted. 50 Note: Use pliers to bend back the ends of the Cotter Pin (AHP). SEC TOOLS AND HARDWARE REQUIRED FOR THIS PAGE ADZ (x6) SEC 8.3 2 ADULTS REQUIRED FOR THE STEPS ON THIS PAGE ENTRY GABLE INSTALLATION Slide the two holes in the Entry Gable Assembly down over the Door Hinge Tubes as shown. SEC 8.4 "MJHOUIFIPMFTJOUIFTJEFTPGUIF&OUSZ(BCMF"TTFNCMZXJUIUIPTFJOUIFUPQTPGUIF$PSOFS8BMM1BOFMTBOE secure with six (6) 1/4” x 5/8” Pan Head Screws (ADZ) at the locations indicated. 51 8 SEC TOOLS AND HARDWARE REQUIRED FOR THIS PAGE 8 ADX (x4) AIC (x1) (Not to scale) AIM (x1) (Not to scale) SEC 8.5 GAP FLAP INSTALLATION Attach the RightLeft Gap Flaps (AIMAIC) to the top, right and left corners of the Doors as shown. Before completely tightening the #10 x 1/2” Pan-Head Screws (ADX) TMJEFUIF(BQ'MBQTVQVOUJMUIFZDPWFSBOZHBQCFUXFFO UIFUPQTPGUIF%PPSTBOEUIF(BCMF AIC AIM ADX ADX 52 SEC 9 TRUSS, REAR GABLE, & ROOF INSTALLATION HARDWARE REQUIRED HARDWARE BAG REQUIRED: BHX Hardware shown at actual size (*Unless otherwise noted) ADZ Y 1/4” x 5/8” Pan-Head Screw (Not all screws will be used) ADX Y Yw1BO)FBE4DSFX AED Y Yw'FOEFS8BTIFS METAL PARTS REQUIRED AXX Y Truss Hole Insert SMALL PARTS KIT REQUIRED: BDX Parts shown at 8% of actual size AFL (x8) Roof Support Strip ! Note: The hole in the Roof Support Strip is for manufacturing purposes only. Truss Assembly (x3) PLASTIC PARTS REQUIRED LOCATED IN BOX 1 & SMALL PARTS KIT: BDX Parts shown at 4% of actual size Parts shown at 8% of actual size 116 115 AFW (x1) Rear Roof Cap AGG (x1) Front Roof Cap AFY Y Center Roof Cap *AGQ (x8) Roof Panel Rear Gable Assembly TOOLS REQUIRED Phillips Screwdriver Flashlight Safety Glasses 53 AHC (x4) Skylight SEC TOOLS AND HARDWARE REQUIRED FOR THIS PAGE 9 NO HARDWARE REQUIRED FOR THIS STEP 3 ADULTS REQUIRED FOR STEPS 10.1 - 10.8 SEC TRUSS & ROOF INSTALLATION 9.1 Place the ends of a Truss Assembly into the notches on the Wall Panels as shown. While one adult holds the Truss Assembly in place, set a Roof Panel (AGQ) POUPUIF5SVTT"TTFNCMZBOE'SPOU(BCMF5IFFEHFPGUIF3PPG1BOFM fits down inside the Truss Channel. AGQ ! Note: Ensure to carefully read and follow the roof installation instructions and notes. Following each step in the order listed will minimize potential complications during installation. SEC 9.2 Ensure the alignment nub in the Roof Panel fits into the notch on the Truss (this helps to align the holes in the 3PPG1BOFMXJUIUIPTFJOUIF5SVTT UIF8BMM1BOFM BOE(BCMF Alignment Nub & Notch Interior Upward View ! Note: The edge of the Roof Panel fits into the Truss Assembly. 54 SEC TOOLS AND HARDWARE REQUIRED FOR THIS PAGE (Not actual size) 9 AFL Y ADZ Y SEC 9.3 8JUIUIF3PPG1BOFMJOQPTJUJPOCFUXFFOUIF(BCMFBOE5SVTT TMJEFPOF Roof Support Strip (AFL) into place within the notches of the Roof Panel. The bottom lip of the Roof Panel fits over the Wall Panel. The top of the Wall Panel fits into the groove near the bottom of the Roof Panel. AFL AFL ! Note: The holes in the Roof Support Strips are for manufacturing purposes only. Interior Upward View SEC 9.4 ! After aligning the holes in the Roof Panel XJUIUIPTFJOUIF8BMM1BOFMT 5SVTT BOE(BCMF TFDVSFUIF3PPG1BOFM to the shed using the required hardware. Then, secure a second Roof Panel (AGQ) and one (1) Roof Support Strip (AFL) to the right, front side of the shed. AGQ Note: Ensure the ridge in the bottom of the Roof Panel fits into the top of the wall. 55 SEC TOOLS AND HARDWARE REQUIRED FOR THIS PAGE (Not actual size) AFL Y ADZ Y SEC 9.5 Place the ends of a second Truss Assembly into the notches on the next Wall Panel and Window Wall Panel as shown. SEC 9.6 While one adult holds the Truss Assembly in place, attach two more Roof Panels (AGQ) and Roof Support Strips (AFL) into the Truss Assemblies as shown. The edge of the Roof Panels fit down inside the Truss Channels. Ensure the alignment nubs in the Roof Panels fit into the notches on the Trusses. AGQ 56 AGQ 9 SEC TOOLS AND HARDWARE REQUIRED FOR THIS PAGE 9 (Not actual size) AFL Y ADZ Y SEC 9.3 Place the ends of the last Truss Assembly into the notches on the next set of Wall Panels as shown. SEC 9.4 While one adult holds the Truss Assembly in place, attach two more Roof Panels (AGQ) and Roof Support Strips (AFL) into the Truss Assembly as shown. The edge of the Roof Panels fit down inside the Truss Channels. Ensure the alignment nubs in the Roof Panels fit into the notches on the Trusses. AGQ 57 AGQ SEC TOOLS AND HARDWARE REQUIRED FOR THIS PAGE 9 (Not actual size) AFL Y ADZ Y SEC 9.7 "UUBDIUIF3FBS(BCMF"TTFNCMZUPUIFTIFEBTTIPXOBOETFDVSFXJUIGPVSUFFO 1/4” x 5/8” Pan-Head Screws (ADZ). Rear Gable Assembly SEC 9.8 Secure the last two Roof Panels (AGQ) POUPUIF5SVTTBOE3FBS(BCMF"TTFNCMJFTVTJOHUIFSFRVJSFEIBSEXBSF5IF edge of the Roof Panels fit down inside the Truss Channels. Ensure the alignment nubs in the Roof Panels fit into notches on the Trusses. AGQ AHB 58 SEC TOOLS AND HARDWARE REQUIRED FOR THIS PAGE 9 ADZ Y 2 ADULTS REQUIRED FOR STEP 10.9 - 10.10 SEC 11.9 SEC ROOF CAP INSTALLATION 9.9 Starting at the front side of your shed, attach the Front Roof Cap (AGG)UPUIF3PPG1BOFMTBOE&OUSZ(BCMF Continue moving to the rear attaching the Center Roof Caps (AFY). Finally, attach the Rear Roof Cap (AFW) to the Roof 1BOFMTBOE3FBS(BCMF AFW ! Note: Use only a hand screwdriver for this step. AFY AFY AFY AGG SEC SEC 11.10 11.11 CAUTION Only hand tighten screws. Do not overtighten. Overtightening may damage plastic parts and void warranty. SEC 9.10 $POOFDUUIF3PPG$BQTUPFBDIPUIFSVTJOHUXP 1/4” x 5/8” Pan-Head Screws (ADZ). Repeat this step for all Roof Caps. ADZ 59 ADZ SEC TOOLS AND HARDWARE REQUIRED FOR THIS PAGE ADX Y AXX Y (Not to scale) SKYLIGHT INSTALLATION SEC SEC 9.11 11.12 ! AED Y Pre-fold Skylight (AHC) before installing. Push folded Skylight up through opening between Roof Caps; open Skylight; use tabs to pull Skylight down into place. Fasten Skylight in place with six (6) #10 x 1” Fender Washers (AED) and six (6) #10 x 1/2” Pan-Head Screws (ADX) (pull down on tabs while inserting screws to provide resistance). Repeat this step for each Skylight. AHC Note: Use only a hand screwdriver for this step. AED AHC AHC AHC ADX AHC Pull down on tabs while inserting screws. SEC 11.13 GABLE CLIP INSERTION SEC Insert the Truss Hole Inserts (AXX)CFUXFFOUIFSFBS(BCMFBOEUIFSFBS8BMMPGUIF4IFEBTTIPXO 9.12 AXX AXX AXX ! Note: Gable Clip can only be inserted with the arrow pointing up. 60 9 SEC 10 SHELF INSTALLATION HARDWARE BAG REQUIRED: BHH, BHI (x6) HARDWARE REQUIRED Hardware shown at actual size Parts shown at 15% of actual size ADZ (x14) 1/4” x 5/8” Pan-Head Screw AIY Y Shelf Support Bracket Hardware shown at actual size ADZ Y 1/4” x 5/8” Pan-Head Screw METAL PARTS KIT REQUIRED: CTI METAL PARTS REQUIRED Parts shown at 8% of actual size 67 3/4” AFM Y Wall/Shelf Support Channel PLASTIC PARTS REQUIRED LOCATED IN BOX 1 & SMALL PARTS KIT: BDX Part shown at 4% of actual size Part shown at 8% of actual size AFV (x1) 90” Shelf AFZ (x6) Corner Shelf TOOLS REQUIRED Phillips Screwdriver Safety Glasses 61 SEC TOOLS AND HARDWARE REQUIRED FOR THIS PAGE 10 ADZ (x8) SEC WALL/SHELF SUPPORT CHANNEL INSTALLATION 10.1 Insert a Shelf Support Channel (AFM) into the slots in the Wall Panels directly below the Right Truss notch, and secure with four (4) 1/4” x 5/8” Pan-Head Screws (ADZ). Insert a second Shelf Support Channel in the slot directly to the right of the Left Truss Notch and secure with four (4) 1/4” x 5/8” Pan-Head Screws. Insert Channels here. Left Truss Notch Right Truss Notch AFM AFM ADZ AFM ADZ 62 SEC TOOLS AND HARDWARE REQUIRED FOR THIS PAGE 10 ADZ (x6) SEC 90” SHELF INSTALLATION 10.2 Set a Shelf Support Bracket (AIY) into the slots of each of the Shelf Support Channels. The slots must be at the same height. AIY AIY ! Note: Insert Shelf Support Bracket at an angle. SEC 10.3 Fold up flaps on the end of 90” Shelf (AFV). Set Shelf on Brackets with indentations toward wall, and secure with six (6) 1/4” x 5/8” Phillips Pan-Head Screws (ADZ). AFV ADZ ADZ ADZ WARNING 5IFXFJHIUMJNJUGPSBw4IFMGJTMCQFSw section of Wall Panel. Failure to heed this warning could result in property damage and/or personal injury. Upward view ! Note: There are only holes for screws along front side of the Shelf (front is labeled “Front” on underside of Shelf). 63 SEC TOOLS AND HARDWARE REQUIRED FOR THIS PAGE 10 ADZ Y SEC 10.4 CORNER SHELF INSTALLATION Fold up edges of a Corner Shelf (AFZ). Line-up holes in the Corner Shelf with a set of pre-made holes in any Corner Panel as shown. Secure with four (4) 1/4” x 5/8” Phillips Pan-Head Screws (ADZ). Repeat this step for the rest of the Corner Shelves. Holes Holes AFZ WARNING The total weight placed on a Corner Shelf cannot exceed 10 lb. (4.5 kg). 64 SEC 11 WINDOW INSTALLATION HARDWARE REQUIRED HARDWARE BAG REQUIRED: BEJ Hardware shown at actual size (*Unless indicated otherwise) ADZ (x4) 1/4” x 5/8” Pan-Head Screw *AIS Y Window Latch ADY (x1) Yw1BO)FBE4DSFX SMALL PARTS KIT REQUIRED: BDX PLASTIC PARTS REQUIRED Part shown at 4% of actual size AHE (x1) Window TOOLS REQUIRED Phillips Screwdriver Safety Glasses 65 ADZ (x4) SEC TOOLS AND HARDWARE REQUIRED FOR THIS PAGE 12 11 AIS Y (Not to scale) ADY (x1) SEC WINDOW INSTALLATION 11.1 Remove the plastic protective film from both sides of the Window (AHE) and slide the Window into the grooves along the sides of the opening in the Window Wall Panel (Fig. 1). Insert the #10 x 3/8” Pan-Head Screw (ADY) into the hole BUUIFCPUUPNPGUIF8JOEPX 'JH VOUJMnVTI"UUBDIBWindow Latch (AIS) above each corner of the Window as shown. When tightening the four (4) 1/4” x 5/8” Pan-Head Screws (ADZ), ensure the Window Latches slide freely (Fig. %POPUPWFSUJHIUFO ADY AHE Fig. 2 ADZ AIS Fig. 1 AIS ! ADZ Note: Insert Window with bent edge at top and pointing away from the wall. 66 Fig. 3 AIS ADZ SEC 12 PEGBOARD STRIP INSTALLATION HARDWARE BAGS REQUIRED: BHC, BHD HARDWARE REQUIRED Hardware shown at actual size Hardware shown at 50% of actual size ADW (x10) wYw1BO)FBE4DSFX AIJ Y Toolholder AIG (x1) 4” Double-Arm Hook AII Y L-Hook AIF (x1) w%PVCMF"SN)PPL AIH Y J-Hook SMALL PARTS BOX REQUIRED: BSI PLASTIC PARTS REQUIRED Parts shown at 15% of actual size AFU Y Pegboard Strip TOOLS REQUIRED Phillips Screwdriver Safety Glasses Level 67 ADW (x10) SEC PEGBOARD STRIP INSTALLATION 12.1 Using a level, position the Pegboard Strip (AFU) in any desired location along a Wall Panel wall. Screw the Pegboard Strip to the Wall using five (5) #10 x 3/4” Phillips Pan-Head Screws (ADW). See Note. Repeat this step for second Pegboard Strip. ! Note: The Pegboard Strip is screwed directly into the plastic. Line up the Strip anywhere on Wall so holes are over plastic (and not over a groove in the Wall). AFU ADW ! Note: Ensure the Pegboard Strip is level before inserting Screws. SEC 12.2 Insert Hooks (AIF, AIG, AIH, AII, and AIJ). 68 SEC TOOLS AND HARDWARE REQUIRED FOR THIS PAGE 12 SEC 13 FINAL STEPS HARDWARE REQUIRED HARDWARE BAG REQUIRED: BHB (x2) Hardware shown at actual size ADZ (x6) 1/4” x 5/8” Pan-Head Screw (Not all Screws are used) PLASTIC PARTS REQUIRED SMALL PARTS BOX REQUIRED: BSI Part not shown an any particular scale AYJ Y Battery-Powered Light TOOLS REQUIRED Phillips Screwdriver Rubber Mallet SMALL PARTS BOX REQUIRED: BSI AIX (x4) Wood Shim (Provided) Hammer 69 Safety Glasses SEC TOOLS AND HARDWARE REQUIRED FOR THIS PAGE ADZ (x6) (Not all Screws are used) SEC BATTERY POWERED LIGHT INSTALLATION 13.1 Open the battery compartment and remove the plastic cap between the battery and the metal contact. The Battery Powered Light (AYJ) can be installed above the Right Corner Shelf (on 8'4IFET PSPOUIF'SPOU(BCMF *OTFSUUXP 1/4” X 5/8” Pan-Head Screws (ADZ) half-way into the pilot holes on the Corner Wall Panel or Front (BCMF)BOH-JHIUPO4DSFXTRepeat this step for the second Light. (FOUMZUBQUIFMJHIUUPUVSOJUPOPSPGG Battery Light Features: Adjustable Timer Auto shutoff Battery powered Easy on/off Easy mounting ADZ AYJ ADZ AYJ ADZ ADZ AYJ ADZ 70 13 SEC TOOLS AND HARDWARE REQUIRED FOR THIS PAGE 13 NO HARDWARE PROVIDED FOR THIS STEP AIX (x4) SEC DOOR ALIGNMENT 13.2 In some cases, the shed doors may not completely line up at the tops (fig. 1). When this happens, identify which side is higher and use a Wooden Shim (AIX) to slightly raise the back corner of the high side until doors line VQ mH *GEPPSTOFFEGVSUIFSBEKVTUNFOU JOTFSUBOPUIFSTIJNVOEFSUIFGSPOUDPSOFSPQQPTJUFPGUIFmSTUTIJN If the doors still need further adjustment, stack additional shims (one at a time) alternating between the back and front shims. After doors are aligned, cut off any portion of wood shim that is still exposed. From inside the shed, drive a 1” nail through the floor into the shim to hold it in place. Tighten all anchoring hardware now. High Side High side Low side Fig. 1 Second Shim First Shim ! Note: Shim should be placed at the corner, running directly under one wall. 71 Fig. 2 CLEANING & CARE 12 Congratulations on your Lifetime® product purchase. By following the instructions below, your new Lifetime product should provide you with years of service and enjoyment. Cleaning and Care The polyethylene panels are stain- and solvent-resistant. Most stains can be removed, using a mild soap and a soft-bristled brush. Abrasive cleaning materials may scratch the plastic and are not recommended. Repair scratches or rust spots on the metal by sanding the affected area lightly; using a rust preventative spray primer; and finally, spraying with a high-gloss spray enamel paint. Avoid placing a direct heat source on or near surfaces unless using a heat barrier. 72 LIFETIME OUTDOOR SHED EQUIPMENT 10-YEAR LIMITED FACTORY WARRANTY THE MANUFACTURER RESERVES THE RIGHT TO MAKE SUBSTITUTIONS TO WARRANTY CLAIMS IF PARTS ARE UNAVAILABLE OR OBSOLETE. 1. Lifetime outdoor sheds are warranted to the original purchaser to be free from defects in material or workmanship GPSBQFSJPEPGUFOZFBSTGSPNUIFEBUFPGPSJHJOBMSFUBJMQVSDIBTF5IFXPSEiEFGFDUTwJTEFmOFEBTJNQFSGFDUJPOTUIBU impair the use of the product. Defects resulting from misuse, abuse or negligence will void this warranty. This warranty does not cover defects due to improper installation, alteration or accident. This warranty does not cover damage caused CZWBOEBMJTN SVTUJOH iBDUTPGOBUVSFwPSBOZPUIFSFWFOUCFZPOEUIFDPOUSPMPGUIFNBOVGBDUVSFS 5IJTXBSSBOUZJTOPOUSBOTGFSBCMFBOEJTFYQSFTTMZMJNJUFEUPUIFSFQBJSPSSFQMBDFNFOUPGEFGFDUJWFQSPEVDU*GUIF product is defective within the terms of this warranty, Lifetime Products, Inc. will repair or replace defective parts at no cost to the purchaser. Shipping charges to and from the factory or distribution center are not covered and are the responsibility of the purchaser. Labor charges and related expenses for removal, installation or replacement of the shed or its components are not covered under this warranty. 5IJTXBSSBOUZEPFTOPUDPWFSTDSBUDIJOHPSTDVGmOHPGUIFQSPEVDUUIBUNBZSFTVMUGSPNOPSNBMVTBHF*OBEEJUJPO defects resulting from intentional damage, negligence, unreasonable use or hanging from the truss will void this warranty. 4. Liability for incidental or consequential damages is excluded to the extent permitted by law. While every attempt is made to embody the highest degree of safety in all equipment, freedom from injury cannot be guaranteed. The user assumes all risk of injury resulting from the use of this product. All merchandise is sold on this condition, and no representative of the company may waive or change this policy. 5. This product is not intended for institutional or commercial use; Lifetime Products, Inc. does not assume any liability for such use. Institutional or commercial use will void the warranty. 6. This warranty is expressly in lieu of all other warranties, expressed or implied, including warranties of merchantability or fitness for use to extent permitted by Federal and state law. Neither Lifetime Products, Inc., nor any representative assumes any other liability in connection with this product. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. PLEASE INCLUDE YOUR DATED SALES RECEIPT AND PHOTOGRAPHS OF DAMAGED PARTS. 3&1035130%6$5%&'&$54*/83*5*/(50 Lifetime Products, Inc., PO Box 160010 Clearfield, UT 84016-0010 PSDBMM.'BNUPQN.45 REGISTER YOUR PRODUCT FOR QUICKER CUSTOMER SERVICE. 7JTJUXXXMJGFUJNFDPNPSDBMMUPSFHJTUFSZPVSQSPEVDUUPEBZ FOR INTERNATIONAL WARRANTY CLAIMS: All warranty claims must be accompanied by a sales receipt. Report all warranty claims in writing to your regional sales support representative. Please include your dated sales receipt and photographs of damaged parts. To Identify the representative for your region — Please visit: www.lifetime.com/international www.lifetime.com 73 ENHANCE YOUR LIFETIME® PURCHASE BY ADDING ACCESSORIES OR OTHER GREAT PRODUCTS To purchase accessories or other Lifetime Products, visit us at: www.lifetime.com Or call: 1-800-424-3865 74
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