Liftmaster Mt5011 Owners Manual 01 10332M
2014-07-19
: Liftmaster Liftmaster-Mt5011-Owners-Manual liftmaster-mt5011-owners-manual liftmaster pdf
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FACTORYSET C2 Wiring See page 11 for other wiring configurations OWNER’S MANUAL MODEL MT MEDIUM DUTY DOOR OPERATOR INTENDED FOR PROFESSIONAL INSTALLATION ONLY Visit www.LiftMaster.com to locate a professional installing dealer in your area. 2 YEAR WARRANTY Serial # (located on electrical box cover) NOT FOR RESIDENTIAL USE Installation Date Wiring Type A SAFETY DEVICE IS HIGHLY RECOMMENDED TABLE OF CONTENTS SPECIFICATIONS CONTROL STATION WIRING Operator Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 Operator Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 Determine Wiring Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 Special Control Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 Mount Warning Notice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 Radio Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 Additional Access Control Equipment . . . . . . . . . . . . . . . . . . . . .12 External Interlock Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 PREPARATION Track Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 Powerhead Attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 Trolley Carriage/Chain Attachment . . . . . . . . . . . . . . . . . . . . . . . .4 TESTING AND MAINTENANCE . . . . . . . . . . . . . . . . . . . . .13 INSTALLATION Mount the Header Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 Mount the Operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 Hang the Operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 Straight Arm Attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 Entrapment Protection Accessories . . . . . . . . . . . . . . . . . . . . . . .7 DIAGRAMS ADJUSTMENT REPAIR PARTS Limit Switch Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 Emergency Disconnect System . . . . . . . . . . . . . . . . . . . . . . . . . .8 Brake Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 Clutch Adjustment and Auxiliary Reversal System . . . . . . . . . . . .9 Electrical Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18-19 Repair Parts Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20-21 POWER WIRING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 CONTROL CONNECTION DIAGRAM . . . . . . . . . . . . . . . .24 Schematic Diagram for MT5011 . . . . . . . . . . . . . . . . . . . . . . . . .14 Wiring Diagram for MT5011 . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 Schematic Diagram for BMT5011 . . . . . . . . . . . . . . . . . . . . . . .16 Wiring Diagram for BMT5011 . . . . . . . . . . . . . . . . . . . . . . . . . .17 OPERATOR NOTES . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22-23 WARNING WARNING IMPORTANT NOTES: • BEFORE attempting to install, operate or maintain the operator, you must read and fully understand this manual and follow all safety instructions. • DO NOT attempt installation, repair or service of your commercial door and gate operator unless you are an Authorized Service Technician. Mechanical CAUTION WARNING WARNING WARNING WARNING Electrical WARNING CAUTION WARNING When you see these Safety Symbols and Signal Words on the following pages, they will alert you to the possibility of serious injury or death if you do not comply with the warnings that accompany them. The hazard may come from something mechanical or from electric shock. Read the warnings carefully. When you see this Signal Word on the following pages, it will alert you to the possibility of damage to your door and/or the door operator if you do not comply with the cautionary statements that accompany it. Read them carefully. AVERTISSEMENT AVERTISSEMENT ATTENTION AVERTISSEMENT AVERTISSEMENT AVERTISSEMENT AVERTISSEMENT AVERTISSEMENT ATTENTION AVERTISSEMENT 2 O P E R AT O R S P E C I F I C AT I O N S MOTOR ELECTRICAL TYPE: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Intermittent duty HORSEPOWER: . . . . . . . . . . . . . . . . . . . . . . . . .1/2 Horsepower SPEED: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1000 RPM VOLTAGE: . . . . . . . . .115V, 1 Phase, 60Hz 230V, 1 Phase, 50Hz CURRENT: . . . . . . . . . . . . . . . . . . . . . . . . .See motor nameplate TRANSFORMER: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24Vac CONTROL STATION: . . . . . . . . . . .NEMA 1 three button station. OPEN/CLOSE/STOP WIRING TYPE: . . . . . . . . . . . . . . . . . . . . .C2 (Factory Shipped) Momentary contact to OPEN & STOP, constant pressure to CLOSE, plus wiring for sensing device to reverse. See page 11 for control wiring options. LIMIT ADJUST: . . . . . . . . . . . . . .Linear driven, fully adjustable screw type cams. MECHANICAL SAFETY DRIVE REDUCTION: . . . . . . . .Primary: Heavy duty (4L) V-Belt. Secondary: #48 chain/sprocket. Output: #48 chain OUTPUT SHAFT SPEED: . . . . . . . . . . . . . . . . . . . . . .108 R.P.M. DOOR SPEED: . . . . . . . . .Approximately 9" (22.86 cm) per sec. depending on door BRAKE (Optional): . . . . . . . . . . . .Solenoid actuated disc brake BEARINGS: . . . . . . . .IronCopper sintered and oil impregnated. DISCONNECT: .............................Quick disconnect door arm for emergency manual door operation. SENSING DEVICE: ......................Accepts photo electric controls such as CPS, or an electric / pneumatic sensing edge can be attached to the bottom edge of door. A sensing device is strongly recommended for all commercial operator installations. Required when the 3-button control station is out of sight of door or any other control (automatic or manual) is used. O P E R AT O R D I M E N S I O N S WEIGHTS AND DIMENSIONS HANGING WEIGHT:80-110 LBS. (36.29-49.9 kg) 12-1/2" (31.75 cm) Door Height Plus 4 feet (1.22 m) (minimum) 4" (10.16 cm) 9-1/2" (24.13 cm) Highest Point of Door Travel 16-3/16" (41.12 cm) 3 WARNING P R E PA R AT I O N TRACK ASSEMBLY CAUTION WARNING WARNING 1. Using the 3/8"-16 x 3/4" bolts and flange hex nuts provided, assemble the operator track by installing and tightening the track spacer brackets. Position the spacers evenly over the length of the track. NOTE: The nylon pad on the spacer bracket should face up. 2. Using (2) 3/8"-16 x 1" bolts and lock washers, install the front idler assembly to the second set of holes of one end of the track. Refer to the illustration below. 3. Slide the trolley carriage onto the track so that the take-up bolt will be toward the operator. To prevent possible SERIOUS INJURY or DEATH: • DO NOT connect electric power until instructed to do so. • If the door lock needs to remain functional, install an interlock switch. • ALWAYS call a trained professional door serviceman if door binds, sticks or is out of balance. An unbalanced door may not reverse when required. • NEVER try to loosen, move or adjust doors, door springs, cables, pulleys, brackets or their hardware, ALL of which are under extreme tension and can cause SERIOUS personal INJURY. • Disable ALL locks and remove ALL ropes connected to door BEFORE installing and operating door operator to avoid entanglement. POWERHEAD ATTACHMENT 1. Position the track assembly on the frame of the powerhead so that the motor side of operator is in back (away from door). 2. Loosely install two 3/8"-16 x 3/4" bolts and nuts in third hole from the end of the track. 3. Align the track so that the bolts inserted in step 2 line up with the L-Slots in the frame. 4. Connect the track to the powerhead by fastening two 3/8"-16 x 3/4" bolts and nuts through the frame and the end holes in track. Tighten all four bolts to secure the track to the powerhead. AVERTISSEMENT AVERTISSEMENT ATTENTION AVERTISSEMENT TROLLEY CARRIAGE / CHAIN ATTACHMENT 1. Attach the take-up bolt to the trolley carriage using 3/8-16" hex nuts and lock washer, as shown below. 2. Using one of the master links, attach the chain to the other end of the trolley carriage. Reel the chain around the front idler shaft, over the spacer brackets, back to the drive shaft sprocket, and then to the take-up bolt on the carriage. 3. Using the other master link, attach the chain to the take-up bolt and tighten to the desired chain tension. Chain Tension: With trolley positioned at either end of the track, a properly adjusted chain will sag about 3" (7.62 cm) at the mid-point. If necessary, remove links from the chain to achieve proper adjustment. Front Idler Assembly ADVERTENCIA PRECAUCIÓN ADVERTENCIA ADVERTENCIA Reel Chain Around Idler and Over Spacer Brackets Trolley Carriage Spacer Bracket (Mounted Nylon Pad Side Up) Trolley Assembly Take-Up Bolt L-Slot Master Link Trolley Carriage Hex Nut Take-Up Bolt Lockwasher Hex Nut Master Link Roller Chain Straight Arm 4 I N S TA L L AT I O N IMPORTANT NOTE: Before the operator is installed, be sure the door has been properly aligned and is working smoothly. Although each installation will vary due to particular building characteristics, refer to the following general procedures to install the operator. MOUNT HEADER BRACKET MOUNT OPERATOR The trolley operator is generally mounted over the center of the door. However, off center mounting may be required due to interfering structures or location of door stile / top section support. In such cases, the operator may be mounted up to 24" (60.96 cm) off center on torsion spring doors. Extension springs require center mounting. 1. Allowing the motor to rest on the floor, raise the front end of the track assembly to the front header bracket and fasten using the 3/8" dia. x 6.40" long pivot shaft and cotterpins provided. Header Bracket 1. Locate the center of the door and mark a line on the wall directly above the door. Extend this line up the wall. 2. Determine the highest point of door travel. Slowly raise the door and observe the action of the top section. When the top section reaches its highest point, use a level and project a line from this point to the center line the of the door. Carpenter’s Level Cotterpins Header Wall High Point of Travel Pivot Shaft 2. Swing the operator to a horizontal position above the guide rails and temporarily secure with a suitable rope, chain, or support from the floor. Now open garage door slowly, being careful not to dislodge the temporary support. Using the door as a support, place a level against the rail and shim the operator until it is horizontal. Make sure that the operator is aligned with the center line of the door. Door Travel Projection 3. Using the projected lines for location, mount a suitable wood block or length of angle iron to the wall above the door opening. Refer to the illustration below. This will provide a mounting pad for the front header bracket of the operator. If necessary reinforce the wall with suitable mounting brackets to ensure adequate support of mounting pad. Using suitable hardware, mount the (U-shaped) front header bracket to the pad. Guide Rails Using the door as support, shim operator to a horizontal position. 3.5" (8.89 cm) 1.75" (4.45 cm) High Rise Point Projection Line 4" (10.16 cm) Min. Vertical Center Line of Door Header Bracket Drill Pattern Operator Alignment 5 I N S TA L L AT I O N HANG THE OPERATOR WARNING 1. The illustration below shows a typical method of hanging the operator from the ceiling. Each installation may vary, but in all cases side braces should be used for additional strength. 2. For mounting of the support brace(s) to the powerhead. Four holes (clearance up to 3/8" bolts) are located on each side of frame. 3. Check to make sure the track is centered over the door (or in line with the header bracket if the bracket is not centered above the door). NOTE: If the operator is longer than 15' (4.57 m) use of a mid-span support is recommended. To avoid possible SERIOUS INJURY from a falling operator, fasten it SECURELY to structural supports of the garage. Concrete anchors MUST be used if installing ANY brackets into masonry. CAUTION STRAIGHT ARM ATTACHMENT 1. Fully close the door and move the trolley slider to within 2" (5.08 cm) of the front idler. 2. Latch the straight door arm to the fixed roll pin in the trolley carriage. Make sure the open side of notch on the arm faces the doorway. 3. Attach the door bracket to the door arm using the 3/8"-16 x 1" bolt and nylon locking nut provided. Leave the nut and bolt loose enough to allow the two pieces to pivot freely. 4. Using 3/8" hardware provided, bolt the curved door arm to the straight arm, aligning the mounting holes in such a way that the door bracket pivot bolt will be in line with the top rollers on the door. 5. Position the door bracket to the center line on the door. Using suitable hardware, attach the door bracket to the door. Many installations, except solid wood doors, will require additional support for the door. Refer to the illustration below. NOTE: At this time, ensure all bolts and lag screws are properly secured. AVERTISSEMENT ATTENTION Top Roller Mid-Span Support Brace Straight Arm Center Line of Door Door Bracket Curved Door Arm ADVERTENCIA Powerhead Support Brace Pivot Bolt PRECAUCIÓN 6 I N S TA L L AT I O N ENTRAPMENT PROTECTION ACCESSORIES (OPTIONAL) WARNING To reduce the risk of SEVERE INJURY or DEATH, ALWAYS install reversing sensors when the 3-button control station is out of sight of door or ANY other control (automatic or manual) is used. Reversing devices are recommended for ALL installations. SENSING EDGES All types of sensing edges with an isolated normally open (N.O.) output are compatible with your operator. This includes pneumatic and electric edges. If your door does not have a bottom sensing edge and you wish to purchase one, contact the supplier of your operator. CAUTION If not pre-installed by the door manufacturer, mount the sensing edge on the door according to the instructions provided with the edge. The sensing edge may be electrically connected by either coiled cord or take-up reel. Refer to the steps below. Important Notes: a) Proceed with Limit Switch Adjustments before making any sensing edge wiring connections to operator as described below. b) Electrician must hardwire the junction box to the operator electrical box in accordance with local codes. WARNING TAKE-UP REEL: Take-up reel should be installed 12" (30.48 cm) above the top of the door. COIL CORD: Connect operator end of coil cord to junction box (not provided) fastened to the wall approximately halfway up the door opening. AVERTISSEMENT ADJUSTMENT LIMIT SWITCH ADJUSTMENT CAUTION ATTENTION WARNING WARNING NOTE: Make sure the limit nuts are positioned between the limit switches before proceeding with adjustments. 1. Depress retaining plate to allow nut to spin freely. After adjustment, release plate and move nut back and forth to ensure it is fully seated in slot. 2. To increase door travel, spin nut away from limit switch. To decrease door travel, spin limit nut toward limit switch. 3. Adjust open limit nut so that door will stop in open position with the bottom of the door even with top of door opening. 4. Repeat steps 1 and 2 for close cycle. Adjust close limit nut so that the limit switch is engaged as door fully seats at the floor. To avoid SERIOUS PERSONAL INJURY or DEATH from electrocution, disconnect electric power BEFORE manually moving limit nuts. ADVERTENCIA AVERTISSEMENT AVERTISSEMENT Sensor for Auxiliary Reversing System OPEN Limit Switch PRECAUCIÓN AVERTISSEMENT ATTENTION Retaining Plate CLOSE Limit Switch AUX. OPEN Limit Switch SAFETY (Aux. Close) Limit Switch 7 ADJUSTMENT EMERGENCY DISCONNECT SYSTEM WARNING TO DISCONNECT DOOR FROM OPERATOR The door should be in the fully closed position if possible. Pull down on the emergency release handle (so that the trololey release arm snaps into a vertical position) and lift the door manually. The lockout feature prevents tthe troley from reconnecting automatically, andd the door can be raised and loweredd manually as often as necessary. To prevent possible SERIOUS INJURY or DEATH from a falling door or arm: • DO NOT stand under the door arm when pulling the emergency release. • If possible, use emergency release handle to disengage trolley ONLY when door is CLOSED. Weak or broken springs or unbalanced door could result in an open door falling rapidly and/or unexpectedly. • NEVER use emergency release handle unless doorway is clear of persons and obstructions. CAUTION Emergency Disconnect Door Arm Header Bracket Pull emergency release handle straight down. Emergency disconnect will open. Trolley Track AVERTISSEMENT TO RECONNECT DOOR ARM TO TROLLEY Pull the emergency release handle toward the operator at an angle so that the trolley release arm is horizontal. The trolley will reconnect on the next UP or DOWN operation, either manually or by using the door control or remote. Clevis Pin Chain Straight Door Arm Assembly Door Bracket Emergency Disconnect Door Arm ATTENTION Emergency Disconnect Lift free end of door arm to trolley. Pull emergency handle to allow arm to engage roll pin. Release handle. Emergency disconnect will close. Door Curved Door Arm NOT ICE Emergency Release Handle ADVERTENCIA PRECAUCIÓN 8 ADJUSTMENT BRAKE ADJUSTMENT A solenoid brake is an optional modification. If provided, the brake is adjusted at the factory and should not need additional adjustment for the the life of the friction pad. Solenoid Replace friction pads when necessary. Refer to the illustration for identification of components for the solenoid type brake system. Release Lever Friction Pads Pulley CLUTCH ADJUSTMENT AND AUXILIARY REVERSAL SYSTEM WARNING To prevent possible SERIOUS INJURY or DEATH, install reversing sensors when the 3-button control station is out of sight of the door or ANY other control (automatic or manual) is used. Reversing devices are recommended for ALL installations. The Auxiliary Reversal System is designed to protect the door and motorized operator. It is NOT a substitute for a safety sensing device. The Auxiliary Reversal System works in tandem with the adjustable clutch to detect if a closing door runs into or comes across an obstruction. If an obstruction is met and causes the clutch to slip, the Auxiliary Reversal System will return the door to the full open position when closing or stops the door when opening. CAUTION Adjusting Nut 1. Remove cotterpin from nut on the clutch shaft. 2. Back off clutch nut until there is very little tension on the clutch spring. 3. Tighten clutch nut gradually until there is just enough tension to permit the operator to move the door smoothly but to allow the clutch to slip if the door is obstructed. When the clutch is properly adjusted, it should generally be possible to stop the door by hand during travel. 4. Reinstall cotterpin. Clutch Pad Spring Clutch Plate Cotterpin AVERTISSEMENT Washer Clutch Pulley ATTENTION ADVERTENCIA 9 PRECAUCIÓN NG P O WWARNING ER WIRING N WARNING To reduce the risk of SEVERE INJURY or DEATH: • ANY maintenance to the operator or in the area near the operator MUST NOT be performed until disconnecting the electrical power and locking-out the power via the operator power switch. Upon completion of maintenance the area MUST be cleared and secured, at that time the unit may be returned to service. • Disconnect power at the fuse box BEFORE proceeding. Operator MUST be properly grounded and connected in accordance with local electrical codes. The operator should be on a separate fused line of adequate capacity. EMENT POWER WIRING CONNECTIONS ON AVERTISSEMENT Remove the cover from the electrical enclosure. Inside this enclosure you will find the wiring diagram(s) for your unit. Refer to the diagram (glued on the inside of the cover) for all connections described below. If this diagram is missing, call the number on the back of this manual. AVERTISSEMENT 1. Be sure that the power supply is of the correct voltage, phase, frequency, and amperage to supply the operator. Refer to the operator nameplate on the cover. 2. Using the 1-1/16" dia conduit access hole as shown below, bring supply lines to the operator and connect wires to the terminals indicated on the WIRING CONNECTIONS DIAGRAM. Do not turn power on until you have finished making all power and control wiring connections and have completed the limit switch adjustment procedure. NCIA ÓN • ALL electrical connections MUST be made by a qualified individual. • Do not install ANY wiring or attempt to run the operator without consulting the wiring diagram. We recommend that you install an optional reversing edge BEFORE proceeding with the control station installation. • ALL power wiring should be on a dedicated circuit and well protected. The location of the power disconnect should be visible and clearly labeled. • ALL power and control wiring MUST be run in separate conduit. ADVERTENCIA ADVERTENCIA Two 7/8" and 1-1/16" Knockouts (1 each side) for Control and Power Wiring 10 C O N T R O L S TAT I O N W I R I N G DETERMINE WIRING TYPE WARNING Refer to the wiring diagram located on the inside cover the electrical box to determine the type of control wiring. To prevent possible SERIOUS INJURY or DEATH, install reversing sensors when the 3-button control station is out of sight of the door or ANY other control (automatic or manual) is used. Reversing devices are recommended for ALL installations. CAUTION Standard C2 or B2 Wiring Standard operators are shipped from the factory with jumper set for C2 wiring, which requires constant pressure on button to close the door. If momentary contact on close direction is desired (B2 wiring) you must include an entrapment protection device. Constant pressure on close (C2 wiring) In the electrical enclosure, a RED wire was placed on terminal block #12. With this setting, the operator will require constant pressure on close control in order to keep door moving in the close direction. AVERTISSEMENT Momentary contact on close (B2 wiring) Move RED wire from terminal block #12 to terminal #2. The operator will require only momentary contact to close the door. ATTENTION SPECIAL CONTROL WIRING SPECIAL CONTROL WIRING DIAGRAM If your operator was shipped from the factory with non-standard control wiring or with optional accessories that require addition instructions, refer to the wiring diagram(s) indicated in the special control wiring data box. When a replacement wiring diagram is present, wiring diagrams in this manual will not apply. Refer only to the replacement wiring diagram for all connections. WI This Operator has Control Wiring. SUPPLEMENTAL WIRING DIAGRAM(S) Wiring Type REPLACEMENT WIRING DIAGRAM Note: Supplemental Wiring Diagrams are to be used in addition to 1742-1. Replacement Wiring Diagram is to be used in place of 1742-1 Wiring Diagram label on inside cover of electrical box ADVERTENCIA PRECAUCIÓN MOUNT WARNING NOTICE Standard Control Station LOCATING THE CONTROL STATION All operators are provided with some type of control station. Generally a three button station (OPEN/CLOSE/STOP) is provided. A two-position key switch or control station (OPEN/CLOSE) may be added or substituted when requested at the time of order. Mount the control station near the door. IMPORTANT: Mount WARNING NOTICE beside or below the push button station.Mount control station(s) within line of sight of door(s). OPEN WARNING Push Buttons CLOSE TO PREVENT ENTRAPMENT DO NOT START DOOR DOWNWARD UNLESS DOORWAY IS CLEAR STOP WARNING Notice 11 C O N T R O L S TAT I O N W I R I N G RADIO CONTROLS WARNING On all models with type B2 control wiring, a terminal bracket marked R1 R2 R3 is located on the outside of the electrical enclosure. All standard radio control receivers (single channel residential type) may be mounted to this bracket. The operator will then open a fully closed door, close a fully open door, and reverse a closing door from the radio transmitter. However, for complete door control from a transmitter, a commercial three-channel radio set (with connections for OPEN/CLOSE/STOP) is recommended. To prevent possible SERIOUS INJURY or DEATH, install reversing sensors when the 3-button control station is out of sight of the door or ANY other control (automatic or manual) is used. Reversing devices are recommended for ALL installations. CAUTION ADDITIONAL ACCESS CONTROL EQUIPMENT Locate any additional access control equipment as desired (but so that the door will be in clear sight of the person operating the equipment), and connect to the terminal block in the electrical enclosure as shown on the FIELD WIRING CONNECTIONS diagram. Any control with a normally (N.O.) isolated output contact may be connected in parallel with the OPEN button. More than one device may be connected in this manner. Use 16 gauge wire or larger for all controls. Do not use the control circuit transformer (24Vac) in the operator to power any access control equipment other than a standard residential type radio receiver. AVERTISSEMENT ATTENTION EXTERNAL INTERLOCK SWITCH The operator has a terminal connection for an external interlock switch. This switch must be a normally closed (N.C.) two-wire device with a contact rating of at least 3 amps @ 24Vac. When such a switch is connected as shown on the FIELD WIRING CONNECTIONS diagram, the control circuit will be disabled when the switch is actuated, thereby preventing electrical operation of the door from the control devices. ADVERTENCIA PRECAUCIÓN 12 WARNING T E S T I N G A N D M A I N T E N A N WARNING CE Turn on power. Test all controls and safety devices to make sure they are working properly. It will be necessary to refer back to page 7 for fine adjustment of the limit switches. CAUTION WARNING To avoid SERIOUS PERSONAL INJURY or DEATH from electrocution, disconnect ALL electric power BEFORE performing ANY maintenance. IMPORTANT NOTES: • Do not leave operator power on unless all safety and entrapment protection devices have been tested and are working properly. • Be sure you have read and understand all Safety Instructions included in this manual. • Be sure the owner or person(s) responsible for operation of the door have read and understand the Safety Instructions, know how to electrically operate the door in a safe manner, and know how to use the manual disconnect operation of the door operating system. AVERTISSEMENT AVERTISSEMENT ATTENTION AVERTISSEMENT MAINTENANCE SCHEDULE Check at the intervals listed in the following chart: ITEM Drive Chain PROCEDURE EVERY 3 MONTHS Check for excessive slack. Check and adjust as required. Lubricate. EVERY 6 MONTHS EVERY 12 MONTHS Sprockets Check set screw tightness. Clutch Check and adjust as required. Belt Check condition and tension. Fasteners Check and tighten as required. Manual Disconnect Check and operate. Bearings and Shafts Check for wear and lubricate. WARNING ADVERTENCIA ADVERTENCIA HOW TO ORDER REPAIR PARTS WARNING PRECAUCIÓN ADVERTENCIA OUR LARGE SERVICE ORGANIZATION SPANS AMERICA To avoid SERIOUS PERSONAL INJURY or DEATH from electrocution, disconnect ALL electric power BEFORE performing ANY maintenance. Installation and service information are available. Call our TOLL FREE number: 1-800-528-2806 www.liftmaster.com Use SAE 30 Oil (Never use grease or silicone spray). • Do not lubricate motor. Motor bearings are rated for continuous operation. • Do not lubricate clutch or V-belt. Repeat ALL procedures. Inspect and service whenever a malfunction is observed or suspected. AVERTISSEMENT AVERTISSEMENT 13 S C H E M AT I C D I A G R A M F O R M T 5 0 1 1 • 1 7 5 3 (OPTIONAL) BIMETAL RELAY (OPTIONAL) LIGHT W C MAX. 100W B BK A WIRE NUT W CLOSE-B Y BL C N.O. W MOTOR * RES. Y BK BK L2 OPEN-A O/L Y R CAPACITOR L1 BR R WIRE NUT BK W PR1. 3 STOP 4 10VA. Y MOVE JUMPER WIRE TO TERMINAL #2 FOR MOMENTARY CONTACT ON CLOSE BR BR R1 OR SAFETY EDGE CLOSE-A BL R C OPEN-B OPEN N.O. OPEN L.S. 1 OR OP AUX. CLOSE L/S 10 GY OR N.C. W 11 C OR GY GY R3 R 12 BL Y/BK 24VAC. SEC. RPM SENSOR BOARD 5 4 3 2 W 1 Y PULL SWITCH TO OPEN & CLOSE Y 7 R2 AUX. OPEN L/S Y W R P CLOSE CLOSE L/S P 2 CL P N.C. W C * TO REVERSE MOTOR ROTATION, INTERCHANGE RED AND YELLOW MOTOR WIRES. 14 WIRING DIAGRAM FOR MT5011 • 1753 TO REVERSE MOTOR DIRECTION, INTERCHANGE RED & YELLOW WIRES. C CLOSE P OPEN OR N.C. C N.C. W W C N.C. AUX.CLOSE GY GY N.C. OR C AUX.OPEN P N.O. Y Y R3 RESISTOR Y Y R2 BR R1 WIRE NUT Y O/L MOTOR CAPACITOR P OR BR R BK WIRE NUT W R Y/BK W P R I. S E C. Y B B A A BL NC OR NO BR C C OP CL XFMR NC NO W BL R BK P Y RPM SENSOR 5 OR R OR P BR Y Y GY W 1 2 3 7 10 BK BL BK 4 3 2 4 11 12 L1 L2 GROUND 1 OPEN CLOSE STOP See Close Control Wiring Options Below 120VAC PULL SWITCH TO OPEN & CLOSE * Shipped from Factory CLOSE CONTROL WIRING OPTIONS SAFETY EDGE *C2 WIRING - Constant Presssure to Close RED WIRE ON TERMINAL #12 (Shipped from Factory) B2 WIRING - Momentary Contact to Close MOVE RED WIRE FROM TERMINAL #12 TO TERMINAL #2 15 RADIO REC’R S C H E M AT I C D I A G R A M F O R B M T 5 0 1 1 • 1 7 5 4 (OPTIONAL) BIMETAL RELAY (OPTIONAL) LIGHT W C MAX. 100W B BK A CLOSE-B C Y BL N.O. W MOTOR * RES. O/L BK L2 W OPEN-A BK L1 Y R CAPACITOR BR R BK CLOSE-C BRAKE SOLENOID OPEN-C BL/BK WIRE NUT PR1. 3 STOP 4 Y (WHEN PRESENT) HAND CHAIN INTERLOCK SW. MOVE JUMPER WIRE TO TERMINAL #2 FOR MOMENTARY CONTACT ON CLOSE BR R1 12 OR GY GY CLOSE-A C R N.O. OPEN L.S. 1 AUX. CLOSE L/S 10 SAFETY EDGE BL OPEN-B OPEN R3 Y 24VAC. SEC. R BL BR W 10VA. OR OP OR N.C. W C 11 OR GY A.R.S. BOARD (When Present) 5 4 3 2 Y 1 W PULL SWITCH TO OPEN & CLOSE Y 7 R2 AUX. OPEN L/S Y W R P CLOSE CLOSE L/S P 2 * TO REVERSE MOTOR ROTATION, INTERCHANGE RED AND YELLOW MOTOR WIRES. 16 CL P N.C. C W WIRING DIAGRAM FOR BMT5011 • 1754 W W COM OPEN P N.C. OR CLOSE COM OR N.C. AUX.OPEN Y P N.O. N.C. AUX.CLOSE COM GY GY W Y R3 BR R1 RADIO REC’R R2 TO REVERSE MOTOR DIRECTION, INTERCHANGE RED & YELLOW WIRES. RESISTOR MOTOR Y Y Y O/L BRAKE SOLENOID CAPACITOR R BR R BK BL/BK WIRE NUT R R W PRIMARY BK B C NC NC OR NO NO BR C C **INTLK. B C W A NC NC NO NO C C CL OP Y SECONDARY COM A BL XFMR Y BL/BK W BL BL R BL/BK P P N.O.Y GY 5 4 3 OR R OR P BR Y Y GY W BL BK BK 1 7 10 11 12 L1 L2 2 1 2 3 4 A.R.S. BOARD (When Present) OPEN CLOSE STOP SAFETY EDGE GROUND See Close Control Wiring Options Below RATED LINE VOLTAGE PULL SWITCH TO OPEN & CLOSE * Shipped from Factory CLOSE CONTROL WIRING OPTIONS *C2 WIRING - Constant Presssure to Close RED WIRE ON TERMINAL #12 (Shipped from Factory) B2 WIRING - Momentary Contact to Close MOVE RED WIRE FROM TERMINAL #12 TO TERMINAL #2 SWITCH (WHEN SUPPLIED) ** INTERLOCK WIRED N.O. HELD CLOSED. 17 ELECTRICAL BOX 2 L5 L7 L3 S3 S4 L1 L6 L3 L7 10 S3 L2 S4 7 8 4 S2 S1 S5 5 L2 L4 9 3 1 6 11 18 REPAIR PARTS - ELECTRICAL BOX Below are replacement kits available for your operator. For replacement of electrical box, motor or brake components be sure to match model number of your unit to kit number below to ensure proper voltage requirements. Optional modifications and/or accessories included with your operator may add or remove certain components from these lists. Please consult a parts and service representative regarding availability of individual components of kits specified below. Refer to page 13 for all repair part ordering information. Complete Electrical Box K-MT5011 Model MT5011, 115V Single Phase K-MT5025 Model MT5025, 230V 50Hz K-BMT5011 Model BMT5011, 115V Single Phase K-BMT5025 Model BMT5025, 230V 50Hz Motor Kits K20-5150LD K20-5250LD Models MT5011, BMT5011 Models MT5025, BMT5025 Electrical Box Sub-Assemblies K72-12487 Limit Shaft Assembly K75-12493 Limit Switch Assembly K75-12489 Auto Reversal System(ARS) PCB QTY 1 1 PART # 13-10024 23-10041 29-2 21-10340 21-5230 29-10338 29-12110 24-24-1 24-24-6 1 1 1 1 1 1 1 2 1 DESCRIPTION Depress Plate Spring, Depress Plate Limit Switch Standoff, Limit Switch Nut, Double Tinnerman • • • • • • • • • • • • • • • • • • • • • • • • K72-12487 • LIMIT SHAFT ASSEMBLY KIT ITEM PART # L1 11-10321 L2 L3 13-10024 L4 K75-12493 • LIMIT SWITCH ASSEMBLY KIT ITEM PART # S1 S2 S3 23-10041 S4 S5 DESCRIPTION Limit Nut Limit Switch Resistor, 2 Ohm Transformer, 115V Transformer, 230V Capacitor, 70MFD Capacitor, 20MFD Relay, DPDT Relay, 3PDT BMT5025 DESCRIPTION MT Electrical Box MT Electrical Box Cover SPDT Interlock Switch (Not on MT) 29-2 Resistor, 2 Ohm 42-10040 Terminal Assembly 3 Lug 42-110 10 Position Terminal Block 71-10345 RPM Sensor Board (MT Only) 74-10352 RPM Sensor Board Harness (See Var. Comp.) Transformer (See Var. Comp.) Relay, 24V (See Var. Comp.) Motor Capacitor Not Shown 31-10350 Standoff K75-12489 MT Auto Reversal System (ARS) Logic BMT5011 4 5 6 7 8 9 10 11 PART # 10-10315 10-10316 23-10916 MT5025 ITEM 1 2 3 VARIABLE COMPONENT KITS MT5011 INDIVIDUAL PARTS QTY 1 2 4 8 4 L5 L6 L7 19 DESCRIPTION Limit Shaft Flange Bearing 3/8" I.D. Limit Nut Sprocket 48B9 x 3/8" Powder Metal RPM Sensor Interrupter Cup Rollpin 1/8 x 1" Long E Ring, 3/8" QTY 1 2 2 1 1 1 2 I L L U S T R AT E D PA R T S H4 H6 H8 H3 H5 3 4 O4 H7 O9 Brake Componets Model BMT Only O6 O2 H2 B7 O3 H1 B4 O1 B11 C3 O8 B2 O8 O8 C13 C11 O2 C12 C2 O5 O7 MTR C6 C3 1 B1 C7 C4 C9 C1 B8 C14 C8 C5 B3 B6 B9 B10 Brake Componets - Model BMT Only B5 20 C10 REPAIR PARTS KITS Refer to the parts lists below for replacement kits available for your operator. If optional modifications and/or accessories are included with your operator, certain components may be added or remove from these lists. Individual components of each kit may not be available. Please consult a parts and service representative regarding availability of individual components. Refer to page 13 for all repair part ordering information. BRAKE ASSEMBLY KITS ITEM B1 B2 B3 B4 B5 B6 PART # 10-10354 10-10355 10-10356 10-10357 17-10363 B7 22-120 22-240 31-10364 75-10359 82-NH25-03 86-CP05-108 B8 B9 B10 B11 K72-12471 CLUTCH SHAFT ASSEMBLY KIT ITEM C1 C2 C3 C4 C5 C6 C7 C8 C9 C10 C11 C12 C13 C14 DESCRIPTION QTY Brake Release Arm 2 Solenoid Link 1 Brake Mounting Plate 1 Solenoid Bracket 1 Pulley & Disc Assembly 1 Compression Spring .360 O.D. x .045WD 4 115V Brake Solenoid 1 230V Brake Solenoid 1 Spacer .20 I.D. x .260 OD x 1 2 Brake Plate Pad Assembly 1 1/4-20 x 3/16 S.S. Knurled Cup 1 Cotterpin 5/32" x 1-1/2" Long 1 Brake kits for model BMT only K75-12492 K75-12494 Model BMT5011 Model BMT5025 PART # 10-10203 10-10204 10-10205 11-10130 75-10170 75-10174 75-10259 DESCRIPTION Curved Arm Door Bracket Header Bracket Header Pivot Pin Slider Assembly Front Idler Assembly Track Spacer Assembly ITEM O1 O2 O3 O4 QTY 1 1 1 1 1 1 2 K75-12870 STRAIGHT & CURVED ARM ASSEMBLY H1 H2 H7 10-10203 10-10204 75-10214 Curved Arm Door Bracket Straight Arm Assembly DESCRIPTION Electrical Box Replacement Kits PART # 11-10319 12-10029 15-48B10GXX 15-48B10G1 O5 O6 15-48B24GXX 19-48027M O7 19-48033M O8 O9 86-RP08-102 87-P-075 1 1 1 DESCRIPTION Output Shaft Bearing 3/4" I.D. Sprocket, 48B10 x 3/4" Sprocket, 48B10 x 3/4" Powder Metal Sprocket, 48B24 x 3/4" Chain #48 x 27 Links with master link Chain #48 x 33 Links with master link Roll Pin 1/4" x 1-1/8" Long Turac 3/4" Push on Fastener Heavy Duty Straight Arm PART # K75-17034 ELECTRICAL BOX REPLACEMENT KITS ITEM EB DESCRIPTION QTY Clutch Plate 1 Clutch Shaft 1 Bearing 3/4" I.D. 2 Sprocket, 48B10 x 3/4" 1 Cogged Belt 1 4L Motor Pulley 7" O.D. 1 Spring, Clutch (1/3 & 1/2 HP) 1 Clutch Disc 1 Castle Nut 3/4-16 1 Cotterpin 1/8" x 1-3/4" Long 1 Roll Pin 1/4" x 1-1/8" Long 1 Roll Pin 1/4" x 2" Long 1 Turac 3/4" Push on Fastener 2 Flatwasher 3/4" 5 K72-12472 OUTPUT SHAFT KIT K77-12486 HARDWARE KIT ITEM H1 H2 H3 H4 H5 H6 H8 PART # 10-10166 11-10320 12-10029 15-48B10GXX 16-4L290 17-10336 18-10164 39-10167 84-SH-76 86-CP04-112 86-RP08-102 86-RP08-200 87-P-075 85-FW-75 KIT # See page 19 DESCRIPTION Upgrade Kit DOOR TRACK & DRIVE CHAIN ITEM PART # 3 19-5810 19-5812 19-5814 4 MOTOR See page 19 for more information. DESCRIPTION #48 Chain Doors 8' to 10' #48 Chain Doors to 12' #48 Chain Doors to 14' Door Track* *Call for pricing and availability. 21 QTY 1 2 1 1 1 1 1 3 2 O P E R AT O R N O T E S 22 O P E R AT O R N O T E S 23 CONTROL CONNECTION DIAGRAM IMPORTANT NOTES: 1) The 3-Button Control Station provided must be connected for operation. 2) If a STOP button is not used, a jumper must be placed between terminals 3 and 4. 3) Auxiliary control equipment may be any normally open two wire device such as pullswitch, single button, loop detector, card key or such device. 4) When adding accessories, install them one at a time and test each one after it is added to ensure proper installation and operation with the Commercial Door Operator. 5) Attention Electrician: Use 16 gauge or heavier wire for all control circuit wiring. 3 BUTTON STATION OR 3 POSITION KEYSWITCH WITH SPRING RETURN TO CENTER AND STOP BUTTON STANDARD 1 2 3 2 OR MORE 4 1 Open Close Stop 2 3 KEY LOCKOUT 4 1 Open Open Close Close Stop Stop 2 3 4 Open Close Stop Keyswitch 2 BUTTON STATION OR 3 POSITION KEYSWITCH WITH SPRING RETURN TO CENTER STANDARD 1 2 2 OR MORE 1 4 2 4 SEE NOTE #2 SEE NOTE #2 Open Open Open Close Close Close 1 BUTTON STATION OR ANY AUXILIARY DEVICE RESIDENTIAL RADIO CONTROLS OPEN TIMER TO CLOSE 3 7 R1 To Open, Close and Reverse while closing SENSING DEVICE TO REVERSE OR STOP R2 EXTERNAL INTERLOCK 4 10 Sensing Device 01-10332N EXTERNAL TERMINAL BLOCK RADIO CONTROL 3 3 R3 STOP ©2008, The Chamberlain Group, Inc. All Rights Reserved EXT. INTERLOCK
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