Lighthouse Worldwide Solutions APEXZ Light scattering airborne particle counter User Manual
Lighthouse Worldwide Solutions Light scattering airborne particle counter Users Manual
Users Manual
Lighthouse Worldwide Solutions 248083466-1 Pre-Release Review Copy ApexZ Operators Manual 1|Page Lighthouse Worldwide Solutions 248083466-1 Pre-Release Review Copy ApexZ Operators Manual 2|Page Lighthouse Worldwide Solutions Pre-Release Review Copy ApexZ Operators Manual Lighthouse Worldwide Solutions and Airborne Particle Counters Operators Manual 248083466-1 3|Page Lighthouse Worldwide Solutions Pre-Release Review Copy ApexZ Operators Manual Copyright ©2017 by Lighthouse Worldwide Solutions. All rights reserved. No part of this document may be reproduced by any means except as permitted in writing by Lighthouse Worldwide Solutions. The information contained herein constitutes valuable trade secrets of Lighthouse Worldwide Solutions. You are not permitted to disclose or allow to be disclosed such information except as permitted in writing by Lighthouse Worldwide Solutions. The information contained herein is subject to change without notice. Lighthouse Worldwide Solutions is not responsible for any damages arising out of your use of the LMS program. LMSTM, LMS ExpressTM, ApexZTM, ApexZ3TM , ApexZ50TM are trademarks of Lighthouse Worldwide Solutions. Microsoft®, Microsoft WindowsTM are trademarks of Microsoft Corporation. Manufactured by: Lighthouse Worldwide Solutions 1221 Disk Drive Medford, Oregon 97501 LWS Part Number: 123456789-1 Rev 1 248083466-1 4|Page Lighthouse Worldwide Solutions Pre-Release Review Copy ApexZ Operators Manual Table of Contents Safety ..........................................................................................................................................................................9 About this Manual ..................................................................................................................................................9 General Safety ........................................................................................................................................................9 Laser Safety ......................................................................................................................................................... 10 Battery Safety ...................................................................................................................................................... 11 Power Safety........................................................................................................................................................ 12 Sampling Safety ................................................................................................................................................... 13 Operating Safety .................................................................................................................................................. 13 Electrostatic Safety Information.......................................................................................................................... 13 Compliance .............................................................................................................................................................. 15 FCC Notice ........................................................................................................................................................... 15 CE Notice ............................................................................................................................................................. 16 Introduction ............................................................................................................................................................. 17 Overview.............................................................................................................................................................. 17 Description .......................................................................................................................................................... 17 Accessories .......................................................................................................................................................... 17 Specifications ....................................................................................................................................................... 18 Enclosure and Ports – ApexZ3 ............................................................................................................................. 19 Enclosure and Ports - ApexZ50 ............................................................................................................................ 20 Printer Paper Installation .................................................................................................................................... 21 Welcome to the ApexZ ............................................................................................................................................ 22 Running a Sample from the Home Screen .......................................................................................................... 23 View Options ....................................................................................................................................................... 24 Data Table View ................................................................................................................................................... 25 Histogram View ................................................................................................................................................... 26 Grid View ............................................................................................................................................................. 27 History View ........................................................................................................................................................ 30 Graph View .......................................................................................................................................................... 31 Environmental View ............................................................................................................................................ 32 Instrument Settings ................................................................................................................................................. 33 Time Zone & Daylight Savings ............................................................................................................................. 34 Date ..................................................................................................................................................................... 35 Time ..................................................................................................................................................................... 36 248083466-1 5|Page Lighthouse Worldwide Solutions Pre-Release Review Copy ApexZ Operators Manual Date and Time Format ......................................................................................................................................... 37 Audio/Visual ........................................................................................................................................................ 38 Options ................................................................................................................................................................ 39 Enable Users ........................................................................................................................................................ 39 Zero Counting ...................................................................................................................................................... 39 Pump Startup....................................................................................................................................................... 39 Audit Trail ............................................................................................................................................................ 40 Maintenance........................................................................................................................................................ 41 Export Configuration ........................................................................................................................................... 42 Import Configuration ........................................................................................................................................... 43 Update Firmware................................................................................................................................................. 44 Instrument Settings Reset ................................................................................................................................... 45 Factory Reset ....................................................................................................................................................... 46 About Screen ....................................................................................................................................................... 47 Users ........................................................................................................................................................................ 49 User Levels........................................................................................................................................................... 49 Add a New User ................................................................................................................................................... 50 User Login ............................................................................................................................................................ 53 User Logout ......................................................................................................................................................... 54 Change User Password ........................................................................................................................................ 55 Change User First and Last Name........................................................................................................................ 55 Rooms ...................................................................................................................................................................... 57 Add a Room ......................................................................................................................................................... 57 Assign Locations to a Room ................................................................................................................................. 57 Enter Room Name ............................................................................................................................................... 58 Locations.................................................................................................................................................................. 59 Edit Location Name ............................................................................................................................................. 59 Enter Location Name ........................................................................................................................................... 59 Assign Location to a Room .................................................................................................................................. 59 Recipes..................................................................................................................................................................... 61 Custom Recipes ................................................................................................................................................... 62 Custom Recipe - Channel Sizes ............................................................................................................................ 63 Custom Recipe - Warning and Alarm Thresholds ................................................................................................ 64 Custom Recipe - Sample Settings ........................................................................................................................ 66 248083466-1 6|Page Lighthouse Worldwide Solutions Pre-Release Review Copy ApexZ Operators Manual Custom Recipe – Locations.................................................................................................................................. 67 Edit - Custom Recipes .......................................................................................................................................... 68 Certification Recipes ................................................................................................................................................ 71 Certification Recipe - Type Settings..................................................................................................................... 72 Certification Recipe - Channels and Target Limits ............................................................................................... 73 Certification Recipe - Sample Settings................................................................................................................. 74 Certification Recipe - Locations ........................................................................................................................... 75 Certification Recipe - Name................................................................................................................................. 76 Edit - Certification Recipes .................................................................................................................................. 77 Communications...................................................................................................................................................... 79 Ethernet ............................................................................................................................................................... 79 DHCP .................................................................................................................................................................... 81 Wi-Fi..................................................................................................................................................................... 82 Print ..................................................................................................................................................................... 84 USB ...................................................................................................................................................................... 85 Data Screen ............................................................................................................................................................. 87 Scroll data records ............................................................................................................................................... 87 Data Columns ...................................................................................................................................................... 88 Data Columns - Expanded ................................................................................................................................... 89 Data Records - Select ........................................................................................................................................... 92 Data Records - Tag ............................................................................................................................................... 93 Data Records - Export to Print or USB. ................................................................................................................ 94 Data Records - Select Data Records for Report ................................................................................................... 97 Report Type: Sample .......................................................................................................................................... 98 Report Type: Certification Standard ................................................................................................................... 99 Filter Data Records - Date and Time.................................................................................................................. 100 Filter Data Records - Rooms .............................................................................................................................. 101 Filter Data Records - Recipe .............................................................................................................................. 102 Filter Data Records - Locations .......................................................................................................................... 103 Filter Data Records - Tag ................................................................................................................................... 104 Filter Data Records - Alert/Fault........................................................................................................................ 105 Paper Feed ......................................................................................................................................................... 106 Data Records - Delete All ................................................................................................................................... 107 Reports .................................................................................................................................................................. 108 248083466-1 7|Page Lighthouse Worldwide Solutions Pre-Release Review Copy ApexZ Operators Manual Report Screen .................................................................................................................................................... 108 Report Screen Filters ......................................................................................................................................... 109 Deleting a Report............................................................................................................................................... 110 Terminology:...................................................................................................................................................... 111 248083466-1 8|Page Lighthouse Worldwide Solutions Pre-Release Review Copy ApexZ Operators Manual Safety About this Manual This manual describes the setup, operation and use of the Lighthouse Worldwide Solutions ApexZ family of Portable Airborne Particle Counters. The word “ApexZ”, “unit” or “instrument” may be used in place of a specific model in this ApexZ Operators Manual. General Safety Warnings and cautions are used throughout this manual and the reader should become familiar with the meaning of a warning before operating the particle counter. Most warnings will appear in the left margin of the page next to the subject or step to which it applies. Take care when performing any procedures preceded by or containing a warning. The classifications of warning are defined as follows: Laser – pertaining to exposure to visible or invisible LASER radiation. Electrostatic – pertaining to electrostatic discharge. Network Connection – pertaining to communication ports and instrument damage. WARNING: There are no user serviceable components inside the particle counter. 248083466-1 9|Page Lighthouse Worldwide Solutions Pre-Release Review Copy ApexZ Operators Manual Laser Safety This product is considered to be a Class 1 LASER product (as defined by FDA 21 CFR, §1040.10 and IEC 60825-1:2014) when used under normal operation and maintenance. Performing service on the internal sensor can, however, result in exposure to invisible radiation. The particle counter has been evaluated and tested in accordance with EN 61010-1:2012, “Safety Requirements for Electrical Equipment for Measurement, Control and Laboratory Use” and IEC 60825-1:2014, “Safety of LASER Products”. For further technical assistance, contact our Technical Support Team at 1-800-945-5905 (USA Toll Free), or 1-541-770-5905. Laser Warning Label WARNING: There are no user-serviceable components inside the particle counter. The use of controls, adjustments or procedures other than those specified within this manual may result in personal injury and/or damage to this instrument. 248083466-1 10 | P a g e Lighthouse Worldwide Solutions Pre-Release Review Copy ApexZ Operators Manual Battery Safety Battery Type: National Power Sm-Energy® Model: SM221 Lithium-Ion Rechargeable Battery, 14.4V, 6.45Ah, 93Wh WARNING: Only use batteries provide with the ApexZ by Lighthouse Worldwide Solutions. Use of unauthorized batteries may cause damage to equipment, void warranty, and pose a threat to safety. 248083466-1 11 | P a g e Lighthouse Worldwide Solutions Pre-Release Review Copy ApexZ Operators Manual Power Safety Start Up This is the Power Button. Press the power button to turn on the ApexZ particle counter. Note with a large database of 10,000 records, startup will extend while the database is being loaded. Shut Down To shut down press the power button ONCE and DO NOT hold it down. It is permissible to shut down the ApexZ particle counter from any one of the user interface screens. Users are not required to logout before ApexZ is shut down. If Users are enabled, shutting down the ApexZ will logout the current user and will require a user to login when the ApexZ is next started. WARNING: DO NOT PRESS AND HOLD THE POWER BUTTON TO SHUT DOWN. THIS WILL CAUSE A HARD POWER SHUT DOWN AND WILL CORRUPT THE DATABASE. WARNING: If the ApexZ is shut down during a sample, that sample will not be completed or saved. 248083466-1 12 | P a g e Lighthouse Worldwide Solutions Pre-Release Review Copy ApexZ Operators Manual Sampling Safety WARNING: Do not attempt to sample reactive gasses (such as hydrogen or oxygen) with this instrument. Reactive gasses create an explosion hazard in the instrument. Sampling any gas under pressure can damage the instrument and void the warranty. Sampling any gas that is not the same density as ambient air can result in inaccurate data. Do NOT allow water, solvents, or other liquids to enter the instrument via the inlet tube - the instrument will be damaged and the warranty voided. Operating Safety WARNING: The use of controls, adjustments or procedures other than those specified within this manual may result in personal injury and/or damage to this instrument. Attempts by untrained personnel to disassemble, alter, modify or adjust the electronics or optics may result in personal injury and damage to the instrument and will void its warranty. There are no user-serviceable components inside the particle counter. Only factory authorized service personnel should repair or service this instrument and its optical system. If replacement of the power supply or its AC power cord is required, replace it only with a power supply or cord having as good as or better ratings than specifications provided by Lighthouse Worldwide Solutions. Attempting to use an underrated power supply or cord can expose the instrument and adjacent equipment to the user to dangerous shock and fire hazards. Failure to meet this requirement will void the CE certification, void the instrument warranty and can result in serious personal injury. Electrostatic Safety Information WARNING: Electrostatic discharge (ESD) can damage or destroy electronic components. Therefore, any service or maintenance work should be done at a static-free work station. A static-free work station requires an ESD consultant to evaluate the work environment and propose the equipment and apparel needed for a work station to be successful. 248083466-1 13 | P a g e Lighthouse Worldwide Solutions 248083466-1 Pre-Release Review Copy ApexZ Operators Manual 14 | P a g e Lighthouse Worldwide Solutions Pre-Release Review Copy ApexZ Operators Manual Compliance FCC Notice This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. Class A Digital Devices NOTE: This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his expense. NOTE: Any changes or modifications not expressly approved by Lighthouse Worldwide Solutions could void your authority to operate this equipment. FCC RF Exposure Statement This equipment complies with FCC RF exposure limits set forth for an uncontrolled environment. This equipment was verified for RF exposure and found to comply with FCC OET-65 RF exposure requirements. WARNING: Making changes to the antenna or the equipment is not permitted. Doing so may result in the equipment exceeding the FCC RF exposure guidelines. This equipment must not be co-located or operated in conjunction with any other antenna or radio transmitter. 248083466-1 15 | P a g e Lighthouse Worldwide Solutions Pre-Release Review Copy ApexZ Operators Manual CE Notice EU CE DECLARATION OF CONFORMITY Manufacturer’s Name: Lighthouse Worldwide Solutions, Inc. Manufacturer’s Address: Lighthouse Worldwide Solutions, Inc. 1221 Disk Drive Medford, OR 97501 USA Declares the product: Product Name: Model Number(s): ApexZ ApexZ3, ApexZ50 Conforms to the following Product Specifications: SAFETY EMC EN61010-1:2010 Safety Requirements for Electrical Equipment for Measurement, Control, and Laboratory Use Part 1: General Requirements IEC 61010-1:2010 CAN/CSA C22.2 No. 1010.1-1992 Safety Requirements for Electrical Equipment for Measurement, Control and Laboratory Use, Part 1: General Requirements EN61326-1:2006 Electrical Equipment for Measurement, Control and Laboratory Use EN 61326-1:2006 Supplementary information The product herewith complies with the requirements of the Low Voltage Directive 73/23/EEC amended by Directive 93/68/EEC and the EMC Directive 89/336/EEC amended by Directive 93/68/EEC and carries the CE marking accordingly. Fremont, CA. 248083466-1 ______________________________________ Jerry Szpak – Director, Engineering 16 | P a g e Lighthouse Worldwide Solutions Pre-Release Review Copy ApexZ Operators Manual Introduction Overview This operating manual introduces the Lighthouse ApexZ portable particle counters and includes instructions for inspecting, installing, using and maintaining the instrument. Description The ApexZ portable particle counter comes standard with 6 particle-size channels (ApexZ3: 0.3, 0.5, 1.0, 3.0, 5.0, 10.0 microns), (ApexZ50: 0.5, 0.7, 1.0, 3.0, 5.0, 10.0 microns) and a flow rate of (ApexZ3: 1.0 CFM), (ApexZ50: 100LPM). The instrument uses a LASER diode light source and LASER beam shaping optics to illuminate a cross section of the air flow path. As particles move along this path, they cross the LASER beam and scatter light. The scattered light rays from particles cutting through the beam are steered to a photodiode using a system of collection optics. The photodiode converts the image into a current which is converted to a voltage and amplified by an electronic circuit. The amplitude of the voltage pulse is proportional to the light scattered, which in turn is proportional to the size of the particle. The voltage pulses created by the particle are then processed by additional electronics that analyze the height of each pulse and therefore, the size of each corresponding particle. The result is that the number of particles of various sizes is determined. The ApexZ is effective in both ultra-clean areas (such as ISO Class 1 or Grade A) and in more traditional clean zones rated as ISO Class 3 or higher. Refer to Specifications in this manual for additional instrument information. Accessories ApexZ Includes: USB cable A to B, USB flash drive 512 MB with lanyard, tripod mini 7” telescoping, ISO probe (ApexZ3: 1 CFM, ApexZ50 100 LPM), ISP clamp, tubing (ApexZ3: 3/8“ ID x 1/2” OD BevXX 10 feet, ApexZ50 ½” ID x 5/8” OD BevXX 10 feet), Zero count filter, 24 VDC 5.0 amp power adapter and power cord, *1 Li-Ion Smart battery included (2 battery slot capacity), 2x rolls of printer paper, Calibration certificate, USB key with Datasheet, Read Me First and Operators Manual. 248083466-1 17 | P a g e Lighthouse Worldwide Solutions Pre-Release Review Copy ApexZ Operators Manual Specifications Size Range Standard 6 Channels Flow rate Laser Source Zero Count Level Concentration Limits Counting Efficiency Calibration Self-Diagnostics Count Modes Data Storage Communication Supporting Software Environmental Sensors Touch Screen Display Speakers Carry Handle Printer Reports Alert Sample Inlet Sample Output Vacuum Source Enclosure Power Battery Battery Run Time Dimensions Temperature Range Weight Languages 248083466-1 ApexZ3: 0.3 - 10.0 µm; ApexZ50: 0.5 – 10.0 µm. ApexZ3: 0.3, 0.5, 1.0, 3.0, 5.0, 10.0 µm; ApexZ50: 0.5, 0.7, 1.0, 3.0, 5.0, 10.0 µm. ApexZ3: 1.0 CFM (28.3 LPM), ApexZ50 100 LPM. Laser Diode. < 1 count / 5 minutes (per ISO 21501-4). 1,000,000 particles / ft3 @ 10% coincidence loss suitable for ISO classes 1-8 cleanrooms. 50% @ 0.3 µm; 100% for particles > 1.5 X first channel particle size. Designed for ISO 21501-4 compliance. Laser power/current/supply, flow out-of-range, no flow, PA background/supply/health. Sample, Concentration, Beep, Custom Recipes and Certification Modes. 10,000 sample records, 1,000 locations, 50 recipes, 50 report sessions, 25 users. Ethernet, Wi-Fi (802.11 a/b/g/n) LMS Express, LMS Express RT Temperature/relative humidity probe: 32-122 °F(0-50°C)+/-1°F(0.5°C),15-90%+/-2%RH. 7.0 inch (8.89 cm), 1200 x 800 IPS color touch screen. 2x adjustable up to 70 dB to indicate status and alerts. With RGB LED’s for status and alarms. Embedded panel-mount printer. EU GMP, FED-209E, ISO-14644-1:1999, and ISO-14644-1:2015 regulatory pass/fail reports displayed on screen or printed. User configurable warnings and alarms. ApexZ3: 3/8 inch Inlet nozzle; ApexZ50: ½ inch inlet nozzle. Internally filtered to HEPA standard (>99.97% @ 0.3 µm); with rotatable exhaust fitting for directed flow. Internal blower, automatic flow control Chemically Resistant Polycarbonate blend, conductive lining, VHP compatible External power supply: 24 VDC, 5 A max draw 2x Li-Ion, removable and rechargeable ApexZ3: 2 batteries 11 hours nominal use, 50% duty cycle no printing ApexZ50 2 batteries 8 hours nominal use, 50% duty cycle no printing 12.76“ (l) x 6.23” (w) x 8.88” (h), (32.41 x 15.82 x 22.55 cm) 50°F to 104°F (10°C to 40°C), 20% to 95% relative humidity, non-condensing 7.05 lbs. (3.19 kg) without batteries, battery weight 1.35 lbs. (0.61 kg) English (U.S.) 18 | P a g e Lighthouse Worldwide Solutions Pre-Release Review Copy ApexZ Operators Manual Enclosure and Ports – ApexZ3 (Service Only) Micro USB (Service Only) 248083466-1 19 | P a g e Lighthouse Worldwide Solutions Pre-Release Review Copy ApexZ Operators Manual Enclosure and Ports - ApexZ50 SAMPLE INLET (0.5 INCH BARB) (Service Only) Micro USB (Service Only) 248083466-1 20 | P a g e Lighthouse Worldwide Solutions Pre-Release Review Copy ApexZ Operators Manual Printer Paper Installation Load the printer paper with the paper coming from the back side of the roll. Open Printer Door Pinch the left and right printer door tabs and gently pull open the printer door. Load Printer Paper Insert the printer paper roll with the paper feeding from the back of the roll. Printer paper tears here. Close Printer Door Close the printer door so that the left and right printer door tabs snap shut. 248083466-1 21 | P a g e Lighthouse Worldwide Solutions Pre-Release Review Copy ApexZ Operators Manual Welcome to the ApexZ The Home Screen on the ApexZ can be thought of as your particle counting dash board. You have access from the Home Screen to all functions of the ApexZ portable particle counter. Let’s take a tour of the major functional areas of the ApexZ Home Screen User Interface. Self-Diagnostics Date & Time User Press here to display the View Options Bar Self-Diagnostics Battery Status USB Alarms ostics Self-Diagnostics Ethernet/Wi-Fi ostics Room View Settings Recipe Location Sample Settings Particle Size µm (microns) Mode #/# of Cycles Sample Time # / Total Records Data Display (displays up to 3 columns) Sampling Status Home Screen Current Cycle Countdown Data Screen 248083466-1 Reports Screen Configuration Screen Total Sample Countdown Zero Count Start/Stop Start/Stop Sample 22 | P a g e Lighthouse Worldwide Solutions Pre-Release Review Copy ApexZ Operators Manual Running a Sample from the Home Screen Home . To run a sample from the Home Screen select a Room, a Recipe, a Location and then press START. Select a Room Press the Room button to select a room from the configuration room list. Select a Recipe Press the Recipe button to select a recipe from the configuration recipe list. Select a Location Press the Location button to select a location from the recipe location list. Ready to Start Sample! Press the start button to START the sample. To stop a sample, press the STOP button. 248083466-1 23 | P a g e Lighthouse Worldwide Solutions Pre-Release Review Copy ApexZ Operators Manual View Options While a sample is running particle count data may be viewed through multiple View Options. Data, while being sampled can be viewed in a Data Table, on a Histogram, Grid, or Graph, or be viewed as it is being sampled. Home Screen Press the View Options button to display the View Setting Menu. View Options Bar Displayed The View Setting Menu contains buttons for the following Views Data Table Histogram Grid History Graph Environmental 248083466-1 24 | P a g e Lighthouse Worldwide Solutions Pre-Release Review Copy Data Table View ApexZ Operators Manual Home Screen Press the gear button, while the Data Table view is displayed, to view the settings available for the Data Table. The Data Table view allows the instrument to display 1-3 columns of sampling data. Data Table View Settings Screen The user can select the following parameters: Enable or Disable a column Count or Alarm Cumulative or Differential Raw or Normalized Units for Normalized ft3 – cubic feet m3 – cubic feet L - liters 248083466-1 Column: 1 25 | P a g e Lighthouse Worldwide Solutions Pre-Release Review Copy ApexZ Operators Manual Histogram View The Histogram View displays real time particle count data as a Histogram. Home Screen Data View Press the View Options Menu button. Press the Histogram View Button to display the Histogram View Screen. Histogram View Screen To change how data is displayed on the histogram, press the gear button to view the Histogram Settings Screen. Histogram Settings Screen Select Linear or Logarithmic Cumulative or Differential Raw or Normalized Press the Back Arrow Button to save Histogram View settings. 248083466-1 26 | P a g e Lighthouse Worldwide Solutions Pre-Release Review Copy ApexZ Operators Manual Grid View When the user is running a recipe, the Grid View can be used to keep the user, at a glance to see the status, state and progress of the recipe. Grid View displays a location button for each location assigned to the currently selected recipe. The background color of each button indicates if the location is selected, and if it has been sampled, passed, failed or in fault. ApexZ will move to the next sequential location by default after the current location is complete. Alternatively the user may manually select a different location by pressing the desired location button. Home Screen with View Options Bar Press the View Options Menu button. Press the Grid View Button to display the Grid View Screen. Grid View Screen When the user is running a recipe, the Grid View can be used to keep the user, at a glance to see the status, state, and progress of the recipe. 248083466-1 27 | P a g e Lighthouse Worldwide Solutions Pre-Release Review Copy ApexZ Operators Manual Grid View Screen Location Background Color Yellow Outline: Press a location button to select that Location. The yellow outline indicates that the location has been selected. Grey: The grey background location button indicates that location has not been sampled yet and is available to be selected as the next location. Press Start to start sampling at the selected location. Green: Location Sample Completed/PASSED. Red: Location Sample Completed/FAILED. Blue: Location currently sampling – No errors (no over limit, no instrument fault) Dark Grey: Location not sampled, locked during active sampling. Note: When a Recipe is being run the user will be prompted to start each sample at each location. The user may select any of the available locations from that Recipe to be the next location. When the desired next location has been selected and the sample probe is at the matching location, the user may press Start to begin sampling at that location. 248083466-1 28 | P a g e Lighthouse Worldwide Solutions Pre-Release Review Copy ApexZ Operators Manual Grid View Button Colors When ApexZ is in the following states, buttons representing the locations associated with the current recipe will display as follows: Idel - When the ApexZ is idle and not running. Grey Not sampled yet, location is available to select for next sample. Sampling – when the ApexZ is actively sampling. Red: Location sample completed - failed. Yellow: 1 or more samples are over the limit. Blue: Currently sampling and no errors. Green: Completed sample passed no errors. Dark Grey: Not sampled yet, locked during sampling. Sample Completed – Immediately after an ApexZ sample has been completed. Red: Sample over the limit and/or Instrument fault. Green: Sample passed limits, no instrument faults. Grey: Not sampled yet, available to select for next sample. Note: The Grid View will only be available while a recipe is being run. If No Recipe is selected then the Grid View will not display and locations. This is an example of Grid View when “No Recipe” has been selected. 248083466-1 29 | P a g e Lighthouse Worldwide Solutions Pre-Release Review Copy ApexZ Operators Manual History View The History View displays the last 5 recorded data records. The user can customize up to 3 columns of data to be displayed on the History View. From History View History View Screen Press the gear button to view the History View Settings screen. History View Settings Screen Select Settings for up to 3 data columns. Enable or Disable Column Channel Size per column Count or Alarm Cumulative or Differential Raw or Normalized Normalized units, ft3, m3, L 248083466-1 30 | P a g e Lighthouse Worldwide Solutions Pre-Release Review Copy ApexZ Operators Manual Graph View The Graph View displays the last 5 recorded samples on a line graph. From Graph View Graph View Screen Press the gear icon to display the Graph Settings screen. Graph Settings Screen Select Linear or Logarithmic Select Channel size Select Format Raw or Normalized Select Normalized Units Note: For Graph View the ApexZ graphs the last 5 recorded samples, regardless of which location the data was recorded at. 248083466-1 31 | P a g e Lighthouse Worldwide Solutions Pre-Release Review Copy ApexZ Operators Manual Environmental View If one or more environmental sensors are attached to the ApexZ, the ApexZ will record environmental data along with particle counts. Environmental data for the currently running sample can be viewed on the Environmental View. Connect a Temperature / Humidity probe to ApexZ and then enable the Temperature and Relative Humidity Settings. Environmental View Screen Press the gear icon to view the Environmental View Settings Screen. Temperature Humidity Enable Temperature and Humidity Sensors Environmental View Settings Screen Press the enable button to enable the Temperature sensor. Press Units for either degrees °F or degrees °C. Press the enable button to enable Relative Humidity sensor. Relative Humidity will be displayed as %. 248083466-1 32 | P a g e Lighthouse Worldwide Solutions Pre-Release Review Copy ApexZ Operators Manual Instrument Settings The Instrument Settings screen allows the user to view or edit settings for Time Zone, Daylight Savings Time, Date, Tim, Date and Time Formats, Audio/Visual and Options. In addition a Maintenance tab is provided for importing and exporting configurations, updating firmware and resetting instrument and factory settings. The About tab displays the Instrument Name, Model #, Serial #, Sensor #, Calibration Due, and Firmware version #’s. From the Home screen press the Configuration button to display the configuration screen. From the Configuration screen press the Instrument button to display the Instrument Settings screen. Press the Time tab to display or edit the time zone, daylight savings time, date, time, date and time formats. Instrument Settings Time Screen 248083466-1 33 | P a g e Lighthouse Worldwide Solutions Pre-Release Review Copy ApexZ Operators Manual Time Zone & Daylight Savings Set the Time Zone Instrument Settings: Time Screen Press the Time Zone button to display the Select Time Zone Screen. Select Time Zone Screen To set the Time Zone Use the scroll bar to scroll up or down the Time Zone list. Press and select your UTC-Time Zone. Press the green save button to save the UTC-Time Zone. Set Daylight Saving Time Instrument: Time Screen Press the Daylight Saving Time button to enable or disable Daylight Savings Time. Press the Date button to display the Enter Date Screen. 248083466-1 34 | P a g e Lighthouse Worldwide Solutions Pre-Release Review Copy ApexZ Operators Manual Date HOME – CONFIG – Instrument – Time Instrument Settings: Time Screen Set Today’s Date Press the Date Input button to display the Pick Date screen. Select Day/Month/Year Press right/left arrow buttons to Increase / decrease the month. Press the month/year button to display the Pick Date - Month/Year Screen. Select Today’s Date Press the green SAVE button to save the date settings. Pick Date Screen Pick Date - Month/Year Screen 248083466-1 35 | P a g e Lighthouse Worldwide Solutions Pre-Release Review Copy Instrument Settings: Time Screen Time ApexZ Operators Manual Press the Time input button to display the Enter Time keypad. Enter Time Screen Enter Time on the keypad Enter the current time on the numeric keypad: HH:MM:SS. Select am or pm. Press the green Apply button to save the current time. 248083466-1 36 | P a g e Lighthouse Worldwide Solutions Pre-Release Review Copy ApexZ Operators Manual Date and Time Format Set Date Format Press the Date Format Input button to display the Select Date Format Screen. Select Date Format Instrument: Time Screen Select Date Format Screen Select one date format: MM/dd/yyyy (Month/Day/Year) dd/MM/yyyy (Day/Month/Year) yyyy-MM-dd (Year/Month/Day) Press the green Save button to save the date format. Set Time Format Instrument: Time Screen Press the Time Format button to Toggle between 12 or 24 hour time format. 248083466-1 37 | P a g e Lighthouse Worldwide Solutions Pre-Release Review Copy ApexZ Operators Manual Audio/Visual HOME – CONFIG – Instrument – Audio/Visual Instrument: Audio/Visual Screen Volume and Brightness Touch and slide the volume or brightness button from 0 – 100%. Press the Decimal Mark button to display the Select Decimal Mark screen. Press the Digit Grouping button to display the Select Digit Separator screen. Note: When Alarms are enabled Alarms will sound at 100% volume. Select Decimal Mark Screen Decimal Mark Select the Period or Comma for the decimal mark. Press the green save button to Save the Decimal Mark. Digit Separator Select Digital Separator Screen Select the Digit Separator. The digit separator will be applied to normalized data counts. Press the green save button to Save the Digit Separator. 248083466-1 38 | P a g e Lighthouse Worldwide Solutions Pre-Release Review Copy ApexZ Operators Manual Options HOME – CONFIG – Instrument – Options Enable Users Instrument Options Screen Press the Enable Users button to enable users and force users to logon to the ApexZ. Zero Counting Press the Zero Count Enable button to enable the Zero Count Start button on the Home Screen. Press the Zero Count Timer to display the Enter Zero Count Sample Time Screen. Enter the zero count sample time on the keypad Press the green Apply button to save the zero count time setting. Enter Zero Count Sample Time Screen Pump Startup Enable Pump Startup to: Start pump immediately after pressing START. (Pump will run during delay time period). Disable Pump Startup to: Start pump after the sample Delay Time has completed. 248083466-1 39 | P a g e Lighthouse Worldwide Solutions Pre-Release Review Copy ApexZ Operators Manual Audit Trail Audit Trail Screen Audit Trail Press the Audit Trail Tab to display the Audit Trail Screen. Press the arrow button or slide the elevator bar to scroll up and down the audit trial history. Insert a USB key prepare to export the audit trail. Export Audit Trail Insert a USB key into the instrument. If no USB key is inserted then the Export button will be inactive. Press the Export button to export the audit trail to USB key. A countdown message box will appear until 100% has been exported to USB key. The USB file will be named: Audit_YYMMDD_HHMMSS_ApexName.csv Note: Export Audit Trail requires that a USB key is inserted into ApexZ. If no USB key is present then the Export button will have a dark background. When the USB key is present the Export button will have a green background. 248083466-1 40 | P a g e Lighthouse Worldwide Solutions Pre-Release Review Copy ApexZ Operators Manual Maintenance HOME – CONFIG – Instrument – Maintenance The Maintenance screen allows the user to import and export configurations, update firmware and reset instrument and factory settings. A USB key will be required to activate Export/Import/Update. Insert USB key into USB port. Note: If no USB is connected Export, Import and Update will be disabled. Instrument: Maintenance Screen with USB inserted 248083466-1 41 | P a g e Lighthouse Worldwide Solutions Pre-Release Review Copy ApexZ Operators Manual Export Configuration ApexZ can export it’s configuration to a file on a USB key. This configuration file can be saved as a backup or it can be Imported onto another ApexZ instrument (see Import Configuration). Export Configuration Instrument: Maintenance Screen Press the Export button to display the Export Configuration screen. Note: If no USB is connected Export, Import and Update are disabled. Note: All locations, rooms, recipes, user settings will be saved to the configuration file. Export Configuration Screen Confirm Export Configuration Press the green check box to export the ApexZ’s configuration to the USB stick. Or press the red x box to cancel the Export. Note: Exported configuration files will be named: config_YYMMDD_HHMMSS_SERIALNUMBER.json or Config_YYMMDD_HHMMSS_InstrumentName.json (if the unit has been assigned an Instrument Name) HHMMSS will be in UTC, not local time. 248083466-1 42 | P a g e Lighthouse Worldwide Solutions Pre-Release Review Copy ApexZ Operators Manual Import Configuration ApexZ can import it’s configuration from a file on a USB key. This configuration file can be imported from a backup copy or it can be Imported as a clone of another ApexZ instrument configuration (see Export Configuration). Import Configuration Insert a USB stick into the USB slot on ApexZ. Press the Import button to display the Select File to Import screen. Instrument: Maintenance Screen Note: When no USB is connected Export, Import and Update will be disabled. Select File to Import Screen Select a saved configuration file to import from the USB stick. Press the green Save button to display the Import Configuration pop up screen. Note: Importing Configuration will remove all current configuration settings. Press the green check box to Import the Configuration or press the red x box to cancel and the configuration will not be imported. Import Configuration Confirmation WARNING: Importing a configuration file will replace the ApexZ’s current configuration entirely. WARNING: Do not pull the USB stick out during operation. 248083466-1 43 | P a g e Lighthouse Worldwide Solutions Pre-Release Review Copy ApexZ Operators Manual Update Firmware To update the instruments firmware make sure the firmware upload file is copied on a USB key and then follow these steps. Insert the USB key with FW Upload File Press the Update button to display the Firmware Update Screen. Instrument Maintenance Screen Note: If no USB is connected Export, Import and Update will be disabled. Firmware Update Screen Update Firmware Press the red x button for NO UPDATE and return to the Instrument Maintenance Screen. Or press the green check box to Update the Firmware from the USB stick. Firmware Update Confirmation Screen Update Firmware – Confirmation Press the red x button to ABORT the firmware update. and return to the Instrument Maintenance Screen. Press the green check box to UPDATE the Firmware from the USB stick. ApexZ will reboot. After reboot the USB key may be removed. 248083466-1 44 | P a g e Lighthouse Worldwide Solutions Pre-Release Review Copy ApexZ Operators Manual Instrument Settings Reset Instrument Settings Instrument: Maintenance Screen Press the Instrument Settings Reset button to display the Settings Reset Screen. Reset Instrument Settings Press the green check box to RESET the instrument settings. Press the red x box to CANCEL and abort resetting the Instrument. Settings Reset Screen Settings Reset List (these settings will be reset from Instrument Settings Reset) Instrument Settings: Users enabled/disabled, volume, brightness, decimal mark, digit grouping, date, time, time zone, daylight savings time. View Settings: Data table, Histogram, History, Graph, and Environmental view settings. Connectivity Settings: Ethernet enabled/disabled, IP, Subnet, MAC address, DHCP enabled/disabled Wi-Fi enabled/disabled, Bluetooth enabled/disabled, Print output settings, USB output settings. Print Options: Data Raw or Normal, Data Cumulative or Differential, Statistics (mean, minimum, maximum, standard deviation, standard error, 95% UCL), Formatting (model, serial #, calibration date, user name, tag, separator, company, address), Output (on sample, on alarm), font size. Zero Count Settings: Zero count enabled/disabled, Zero count sample time. Pump Startup: Pump start up enable/disabled. 248083466-1 45 | P a g e Lighthouse Worldwide Solutions Pre-Release Review Copy ApexZ Operators Manual Factory Reset Pressing Factory Reset will DELETE all data on the ApexZ and return the instrument’s configuration to it’s original factory default configuration. There is no data recovery after a Factory Reset. . Instrument: Maintenance Screen Press the Factory Reset button to display the Database Reset Screen. WARNING: Factory Reset will delete all data and configuration from ApexZ. Database Reset Screen Reset to Factory Defaults Press the red x box to cancel and abort resetting the instrument to factory defaults. Press the green check box to RESET the instrument to factory defaults. All Data will be deleted and the instrument will be restored to factory defaults. 248083466-1 46 | P a g e Lighthouse Worldwide Solutions Pre-Release Review Copy ApexZ Operators Manual About Screen HOME – CONFIG – Instrument – About Settings: About Screen View Firmware Versions Instrument Name Model Serial # Sensor # Calibration Due Date MEAN Firmware Version MAIN Firmware Version SIB Firmware Version POWER Firmware Version Open Source Libraries Press the Instrument Name button to display the Enter Instrument Name Screen. Enter Instrument Name Screen The ApexZ name will be used exporting configuration to USB and by the mobile app Basecamp. Enter the new instrument name on the keyboard. After entering the Instrument Name Press the green Apply button. Press the “Libraries We Use” button to pop up a list of Open Source Libraries used by ApexZ. 248083466-1 Licenses/Libraries Screen 47 | P a g e Lighthouse Worldwide Solutions 248083466-1 Pre-Release Review Copy ApexZ Operators Manual 48 | P a g e Lighthouse Worldwide Solutions Pre-Release Review Copy ApexZ Operators Manual Users User Levels The ApexZ has 3 different User Groups, Operators, Power Users and Administrators. Users in the Operator Group: Operators can start and stop samples. Operators can change locations. Operators can start and stop recipes. Operators cannot make new users. Operators cannot access configuration. Users in the Power User Group Power Users can do all that Operators can do. Power Users can view and edit configuration. A Power User cannot make new users. User in the Administrator Group Administrators can do what Power Users can do. Administrators can create new users. Note: Changing the admin account password, first and last name is recommended. 248083466-1 49 | P a g e Lighthouse Worldwide Solutions Add a New User Pre-Release Review Copy ApexZ Operators Manual User Settings Screen Home – CONFIG – Users - + Add New Users Note: In order to add new users Login as an Administrator level user. Press the sign to Add a new User and Display the New User and Password Screen. Enter User Name New User and Password Screen Touch the Username input box. Enter user name on keyboard. Press Apply and the new username will display in the username box. , Enter Password Touch the Password input box. Enter Password on keyboard. Press Apply and the new password will be displayed in the Password box as “********”. 248083466-1 50 | P a g e Lighthouse Worldwide Solutions Pre-Release Review Copy ApexZ Operators Manual Enter First and Last Name Press the Name button below the Username button to advance from the Username Tab to the Name Tab. First and Last Name Screen Enter First Name Touch the First Name input box. Enter First Name from the keyboard. Press Apply and the first name will be displayed above. Enter Last Name Touch the Last Name input box. Enter the Last Name from the keyboard. Press Apply and the last name will be displayed in the last name box. Press the Group button to move to the Select User Group screen. 248083466-1 51 | P a g e Lighthouse Worldwide Solutions Pre-Release Review Copy ApexZ Operators Manual Select User Group Press to select either Administrator, Power User or Operator. Administrator has full instrument configuration access and can create new users on ApexZ. Power User has full instrument configuration access, but CANNOT create new users on ApexZ. Operator has full instrument access to preset configurations but no access to edit configuration. 10 Press the green Save button to save the User Group and display the User Name List Screen 248083466-1 User Name List Screen 52 | P a g e Lighthouse Worldwide Solutions User Login Pre-Release Review Copy ApexZ Operators Manual Login Screen User Name Logging in to the ApexZ requires both a Username and a Password. Enter Username Touch the Username box then enter “admin” (lower case) from the login keypad. The username “admin” will display in the username box. Press the green Apply button Login Screen Password Enter Password Touch the Password box Then enter “password” (lower case) from the login keypad and “********” will appear in the password box. Press the green Apply button. Press the Login button. You are now logged in As “admin” Home Screen “admin” logged in Note: To display the login screen when the ApexZ is powered on, Enable Users on the Configuration Instrument Options Screen. 248083466-1 53 | P a g e Lighthouse Worldwide Solutions Pre-Release Review Copy ApexZ Operators Manual User Logout Note: If you press the Username button and it does not display the Logout screen: Check that Users are “enabled”. Home Screen: User Enabled Press the User button to display the Logout screen Press Logout to logout Logout Screen Or press Cancel to remain logged in. If you press Logout then ApexZ will return to the Login Screen. 248083466-1 Login Screen 54 | P a g e Lighthouse Worldwide Solutions Pre-Release Review Copy ApexZ Operators Manual Change User Password HOME – CONFIG – Users – User Settings Configuration: Users Screen - User Settings Tab Change the “admin” user password. ApexZ is shipped with one user name: “admin” and the password is preset to “password” (case sensitive). Press the Password button to Change the user password. Change User First and Last Name Change the “admin” First Name Configuration: Users Screen - Name Tab Press the Name Tab to display the User First and Last Name Screen. Press First Name to display the input keyboard. Enter the users First Name and press apply to save. Change the “admin” Last Name Press Last name to display the input keyboard. Enter the users Last Name and press apply to save. 248083466-1 55 | P a g e Lighthouse Worldwide Solutions 248083466-1 Pre-Release Review Copy ApexZ Operators Manual 56 | P a g e Lighthouse Worldwide Solutions Pre-Release Review Copy ApexZ Operators Manual Rooms Add a Room Rooms Screen HOME – CONFIG – Rooms Press the + button to add a Room. Note: ApexZ can store up to 50 room names. At least 1 Location must be assigned to a Room and each location may only be assigned to 1 Room. Assign Locations to a Room Select Locations to Include in Room Include Locations Screen Press the red x button to include each location for the new room. The button will change to a green checkmark. Press a location name button to rename a location. Press the Name button to display the Enter New Room Screen. 248083466-1 57 | P a g e Lighthouse Worldwide Solutions Enter Room Name Pre-Release Review Copy ApexZ Operators Manual Room Name Screen Enter Room Name Use the keyboard to enter the New Room’s Name. Press Apply Then press the green Apply button to save the Room name. Note: A Room may contain multiple locations but a location may only be assigned to one room. Duplicate room names are permitted. Save Room Screen Press Save Press the green Save button to Save the new room name. 248083466-1 58 | P a g e Lighthouse Worldwide Solutions Pre-Release Review Copy Locations HOME – CONFIG – Location ApexZ Operators Manual Location Screen Edit Location Name Press the Location Name button to display the Enter Location Name screen. Press the Room Name button to display the Select Room screen to assign or reassign the location to a room. Note: The Room Locations list will display locations assigned to that Room Name. If room “No Room” is selected then all locations will display. Enter Location Name Screen Enter Location Name Enter the Location Name with the keyboard. Press the green Apply button to save the location name. Assign Location to a Room Select the room for the new location from the Room list on the left. Press the green Save button to save the Room selected. Select Room Screen Note: If a room has only one location selected, the user cannot reassign that location to a different room. Instead enable the new location then disable the undesired location. 248083466-1 59 | P a g e Lighthouse Worldwide Solutions 248083466-1 Pre-Release Review Copy ApexZ Operators Manual 60 | P a g e Lighthouse Worldwide Solutions Pre-Release Review Copy ApexZ Operators Manual Recipes Custom and Certification Standard Recipes The ApexZ supports multiple Sample Recipes and Cleanroom Standards including: Custom, EU GMP, Federal Standard 209E, ISO 14644-1: 1999 and ISO 14644-1: 2015. To add, edit, or delete recipes, if users are enabled, login as an Administrator or Power User account. If users are not enabled on the instrument, anyone can add, edit, or delete the instruments’ recipes. Certification Standard Recipes conform to the certified standard specifications for room size, room class, and room operation. To view the Certification Recipe Types: From the Home screen press the Configuration button to display the Configuration Screen. From the Configuration Screen press the Recipe button. Press the + button to Add a New Recipe. Recipe Type Screen Select a Recipe Type Custom EU GMP FED 209E ISO 14644-1: 1999 ISO 14644-1: 2015 248083466-1 61 | P a g e Lighthouse Worldwide Solutions Pre-Release Review Copy ApexZ Operators Manual Custom Recipes ApexZ Custom Recipes allow the operator to select customized sampling parameters for channel, alarm, sample times, and location. Add a new Recipe Configuration: Recipe Screen Press the + button to add a new recipe and display the New Recipe Screen. Select a Recipe Type Press the CUSTOM button to select the Recipe Type CUSTOM. Press the Channel tab to advance to the Channel Screen. 248083466-1 Custom Recipe: Recipe Type Screen 62 | P a g e Lighthouse Worldwide Solutions Pre-Release Review Copy Custom Recipe - Channel Sizes ApexZ Operators Manual Custom Recipe: Channels Screen Enable or Disable Particle Size Channels Press the Enable/Disable button to Enable or disable any channel for the New Recipe. Disabled Enabled Press the Alarm tab to display the Alarm Screen. Note: The user may not disable all channels. At least 1 channel must be enabled to create a new recipe. 248083466-1 63 | P a g e Lighthouse Worldwide Solutions Pre-Release Review Copy ApexZ Operators Manual Custom Recipe - Warning and Alarm Thresholds Custom Recipe: Warnings Screen Enable/Disable Warnings ApexZ allows the user to set specific warning and alarm values for each particle size channel for a Custom Recipe. The user can enable or disable warnings or alarms for each channel size. Disabled Enabled Enable Warning Channels Custom Recipe: Alarms Screen Select the “Warning” tab. Press the toggle button to Enable or disable warnings for the channel. Set Warning Values Touch the Warning input button and it will highlight in blue to show that it is selected. Enter Warning value on the keypad. Press Apply to save and the warning value will be displayed in the channel’s warning value box. 248083466-1 64 | P a g e Lighthouse Worldwide Solutions Pre-Release Review Copy ApexZ Operators Manual Set Alarm Values Select the Alarm Tab. Press the toggle button to enable or disable alarms for the desired channel. Touch the Alarm value button and it will highlight in blue to show it is selected. Enter the Alarm value with the numeric keypad. Press the Apply button to save the Alarm value. Press the Sample button to advance to the Sample screen. 248083466-1 65 | P a g e Lighthouse Worldwide Solutions Pre-Release Review Copy ApexZ Operators Manual Custom Recipe - Sample Settings Custom Recipe: Sample Settings Screen Delay Press the Delay button and the button will turn blue to indicate that it is selected. Enter the delay time with the numeric key pad. Press Apply to store the value. Sample Press the Sample button and change the sample time with the numeric keypad. Location Press the Location Tab to advance to the Location screen. Press Apply to store the value. Hold Press the Hold button and change the hold time between cycles using the numeric key pad. Then press Apply. ft3 - cubic feet m3 - cubic meters L - liters 248083466-1 Units Press the Units button to change the units: Cycles Press the Cycles button and change the # of cycles with the numeric keypad. Then press Apply. Volume Press the Volume button and change the sample volume with the numeric keypad. Then press Apply. Note: The sample time will change accordingly to the Volume; and vis versa. 66 | P a g e Lighthouse Worldwide Solutions Custom Recipe – Locations Pre-Release Review Copy ApexZ Operators Manual Custom Recipe Location Screen Select Room Select a room. Select Locations Press the enable/disable toggle button to enable the desired locations to be sampled. Press the Name tab to display the Enter Recipe Name Screen. Enter Custom Recipe Name Enter Recipe Screen Enter the Custom Recipe Name Using the keypad Press the Apply button to save the Name and display the Save Recipe Screen. 248083466-1 67 | P a g e Lighthouse Worldwide Solutions Save Custom Recipe Pre-Release Review Copy ApexZ Operators Manual Configuration: Save Recipe Screen Press the Save button to save the recipe and return to the Recipe Configuration Screen. Edit - Custom Recipes Edit Recipe Name/Type Select a Recipe Name to edit. Press the Type Tab. Press the Name button to edit the Recipe Name. Press the Recipe Type button to edit the Recipe Type. Press the Channel Tab to display the Channel, Warning and Alarm settings. 248083466-1 Configuration: Recipes Screen 68 | P a g e Lighthouse Worldwide Solutions Pre-Release Review Copy Edit Custom Recipe Channel, Warning and Alarms ApexZ Operators Manual Edit Custom Recipe Channels Enable or disable the particle channels by pressing the enable/disable toggle button. Enable or disable the particle warning limit by pressing the enable/disable toggle button. Enter Warning limits by pressing the warning limit value buttons and use the pop up key pad to enter the value. Enable or disable the particle Alarm limits by pressing the enable/disable button for the desired channels. Enter Alarm limits by pressing the alarm limit button and using the pop up key pad to enter the value. Edit Custom Recipe Sample Settings Press the Sample Tab to Edit Sample Settings. Press the Delay value button to enter a value using the keypad. Press the Sample Time button to enter the sample time using the pop up keypad. Press the Hold button to enter the hold time using the pop up keypad. Press the Cycles button to enter the number of cycles using the pop up keypad. Press the Volume button to enter the sample volume using the pop up keypad. Press the Units button to edit the Volume Units: ft3 (cubic feet), m3 (cubic meters) or L (liters). 248083466-1 Recipe Sample Settings 69 | P a g e Lighthouse Worldwide Solutions Pre-Release Review Copy ApexZ Operators Manual Edit Custom Recipe Room/Locations Edit Custom Recipe Locations Press the Room button to edit the Room associated with this Custom Recipe. Press the enable/disable toggle button to include or not include specific locations for the Custom Recipe. 248083466-1 70 | P a g e Lighthouse Worldwide Solutions Pre-Release Review Copy ApexZ Operators Manual Certification Recipes HOME – CONFIG – Recipes Configuration: Recipes Screen Add a Recipe Press the + button to add a new recipe and display the New Recipe screen. Certification Recipe Types EU GMP European Union Good Manufacturing Processes FED 209E Federal Standard 209E ISO 14644-1: 1999 ISO 14633-1:2015 248083466-1 71 | P a g e Lighthouse Worldwide Solutions Pre-Release Review Copy ApexZ Operators Manual Certification Recipe - Type Settings Certification Recipe Type Screen Select your desired certification recipe type standard. Select Class or Grade Select Airflow Select Room Status Select Area Select Area Units Area Units FED 209E ISO Grade EU GMP Room Area Airflow FED 209E only 248083466-1 Room Status 72 | P a g e Lighthouse Worldwide Solutions Pre-Release Review Copy ApexZ Operators Manual Certification Recipe - Channels and Target Limits ApexZ certification recipes will automatically enable the required channels and assign target limits according to the selected standard type for each particle size channel. Channels not required for the standard will be disabled and no values will be shown. The user cannot edit any of the enabled or disabled channels, nor may any target limits be modified. Enable/Disable Channels Example: EU GMP Recipe Channels Screen Target limits may not be added, modified or deleted. Shown here are the target limits calculated for: EU GMP Recipe Grade: A Room Status: In Operation Area: 10.000 Area units: Square feet (ft2) Press the Sample button to display the Sample Screen. 248083466-1 73 | P a g e Lighthouse Worldwide Solutions Pre-Release Review Copy ApexZ Operators Manual Certification Recipe - Sample Settings Certification Recipe Sample Screen Delay Press the Delay button and the button will turn blue to indicate that it is selected. Enter the delay time with the numeric key pad. Press Apply to store the value. Sample Press the Sample button and change the sample time with the numeric keypad. Press Apply to store the value. Hold 248083466-1 Units View the volume units preassigned per the standard. ft3 - cubic feet m3 - cubic meters L - liters Press the Hold button and change the hold time between cycles using the numeric key pad. Press Apply to store the value. Location Press the Location Tab to advance to the Location screen. Cycles Press the Cycles button and change the # of cycles with the numeric keypad. Press Apply to Store the value. Volume Press the Volume button and change the sample volume with the numeric keypad. Press Apply to Store the value. 74 | P a g e Lighthouse Worldwide Solutions Pre-Release Review Copy ApexZ Operators Manual Certification Recipe - Locations EU GMP Recipe Location Screen Select Room Select a Room Name button. Select Locations Press the enable/disable toggle button to enable the desired locations to be sampled. Press a Location Name button to edit the location name. Using the keypad enter a new location name for the selected location number. Enter Location Name Screen Press the Apply button to save the new location name for that location number. Press the Name Tab to display the Enter Location Name Screen. 248083466-1 75 | P a g e Lighthouse Worldwide Solutions Pre-Release Review Copy ApexZ Operators Manual Certification Recipe - Name Enter Certification Recipe Name Enter Recipe Name Screen Enter the Certification Recipe Name using the keypad. Press the Apply button to save the new Recipe Name and display the Save Recipe button. Save Certification Recipe Name Save Recipe Screen Press the Save button to save the recipe and return to the Recipe Configuration Screen. 248083466-1 76 | P a g e Lighthouse Worldwide Solutions Pre-Release Review Copy ApexZ Operators Manual Edit - Certification Recipes Edit Recipe Type Settings Screen Edit Recipe Type Settings Select the Recipe Name to Edit. Press the Type Tab Press each button to edit: Recipe Name Recipe Type Grade Room Status Area Area Units View Recipe Channels and Target Limits Edit Recipe Channel and Target Limits Screen For certification recipes, enabled channels and target limits are fixed and may not be modified. Shown here are the target limits for the following EU GMP certification report for Room, Grade, Status and Area. Grade A Room Status: In Operation Area: 10,000 Area Units: ft3 Note: Particle size channels enabled and target limits are fixed for each specified certification standard. 248083466-1 77 | P a g e Lighthouse Worldwide Solutions Pre-Release Review Copy ApexZ Operators Manual Edit Certification Recipe Sample Settings Press the Sample Tab Edit Recipe Sample Settings Screen Press the button to edit: Delay Time Sample Time Hold Time # of Cycles Volume Units (Liters, view only) Edit Certification Recipe Locations Press the Locations Tab Press the Room button to edit the selected Room. Press the enable button to include locations in the Recipe. 248083466-1 Edit Recipe Locations Screen 78 | P a g e Lighthouse Worldwide Solutions Pre-Release Review Copy ApexZ Operators Manual Communications Communication to the ApexZ can be set up via a wired Ethernet connection or a wireless Wi-Fi connection. With the Ethernet connection enabled, data from the ApexZ can be transferred manually or real time to the LMS Express 8 Software. The ApexZ can also be remotely controlled and configured via Lighthouse’s mobile device application Basecamp. Ethernet HOME – CONFIG – Connectivity – Ethernet tab Ethernet Address Enabled Ethernet Enabled Screen When Ethernet is enabled the IP Address and Subnet buttons will be locked. Ethernet Address Disabled Ethernet Disabled Screen To set or change the instruments IP or Subnet addresses you must disable Ethernet first. Press the enable/disable toggle button to disable Ethernet and allow input of a new setting. The IP and Subnet buttons will change to light grey indicating the button is available to edit. MAC Address is fixed and cannot be changed. 248083466-1 79 | P a g e Lighthouse Worldwide Solutions Pre-Release Review Copy ApexZ Operators Manual Enter a new Ethernet Address Press the toggle button to disable Ethernet. Press the IP Address button to display the Enter IP keypad. Press the Subnet button to display the Enter Subnet keypad. To enable the new Ethernet settings press the Ethernet enable toggle button. The MAC Address is fixed. Enter IP keypad Enter the IP address using the keypad and press the green Apply button. Enter the Subnet Address using the keypad and press the green Apply button. Enter Subnet Keypad Note: Once Ethernet is enabled the IP and Subnet addresses will be locked and greyed out. They cannot be changed while Ethernet is enabled. 248083466-1 80 | P a g e Lighthouse Worldwide Solutions Pre-Release Review Copy ApexZ Operators Manual DHCP (Dynamic Host Configuration Protocol) Press the Enable Ethernet button Ethernet DHCP Enabled Screen Note: When DHCP is enabled: The IP and Subnet addresses will be dynamically assigned by your network. Press the Enable DHCP button 248083466-1 81 | P a g e Lighthouse Worldwide Solutions Pre-Release Review Copy ApexZ Operators Manual Wi-Fi HOME – CONFIG – Connectivity – Wifi tab Enable Wi-Fi Configuration: Wi-Fi Screen Press the Wi-Fi Enable button to enable Wi-Fi. Press the + button to Configure one to five Wi-Fi connections. Press Scan to search for available Wi-Fi networks or routers in the area. ApexZ will scan for available Wi-Fi networks Select a Wi-Fi network for your ApexZ communications. Press the Connect Button. Connecting Message… Connection Successful Message… Press the check mark. Wi-Fi is status active. 248083466-1 82 | P a g e Lighthouse Worldwide Solutions Pre-Release Review Copy ApexZ Operators Manual Press Security and select one of: None WPA-PSK WPA-EAP Press the Password Button. Enter password on the keyboard screen and press Apply. Press Save to Connect. When the ApexZ successfully connects to the Wi-Fi network, a “Connection Successful” message will appear. 248083466-1 83 | P a g e Lighthouse Worldwide Solutions Pre-Release Review Copy ApexZ Operators Manual Print HOME – CONFIG – Connectivity – Print tab Print Options The Print Options screen allows the user to setup how printouts will be formatted. Users can set data formats to Raw or Normalized, Cumulative or Differential and choose the normalized unit of measure (cubic feet, cubic meters or Liters). Certain statistics can also be enabled to print on reports. These include: Mean, Minimum, Maximum, Standard Deviation, Standard Error and 95% UCL. Data Format Enable or Disable data formats: Select Raw or Normalized Select Cumulative and/or Differential Select Normalize Units ft3, m3, L Configuration: Print Settings Screen Statistics Enable/Disable printing statistics for: Mean Minimum Maximum Std. Dev. Std. Error 95% UCL Formatting Enable/Disable printing the following: Model Serial # Calibration Date Username Tag Separator Note: Green buttons indicate active options. Red buttons indicates inactive options. Output On Sample, On Alarm If Output on Sample is enabled each record will be printed when the sample is complete. If Output on Alarm is enabled the alarm data will be printed every time an alarm is recorded. Font Size 248083466-1 Enable either Reg (regular font size) or Small (reduced font size). Disabled Enabled Note: The User may enable both output “On Sample” and “On Alarm” (this will output to the printer on every sample and on every alarm record). 84 | P a g e Lighthouse Worldwide Solutions Pre-Release Review Copy ApexZ Operators Manual USB HOME – CONFIG – Connectivity – USB tab USB Options The USB Options screen allows the user to select how to format data exported to USB. Data can be exported to USB as .csv (comma separated value) or .lsd (Lighthouse Secure Data) files. The format for particle data can be set to Raw or Normalized; cubic feet, cubic meters or liters. The user may also select to output data records to USB on every sample, every alarm, or both. Configuration: USB Screen Output File Format, On Sample, On Alarm Select .csv or .lsd file format Note: Green buttons indicate active options. Red buttons indicates inactive options. Enabled Disabled Select Data Format: Raw or Normalized. Select Output on Sample and/or On Alarm. 248083466-1 Note: The User may enable both output “On Sample” and output “On Alarm. (This will output to USB every sample and every alarm record). 85 | P a g e Lighthouse Worldwide Solutions 248083466-1 Pre-Release Review Copy ApexZ Operators Manual 86 | P a g e Lighthouse Worldwide Solutions Pre-Release Review Copy ApexZ Operators Manual Data Screen Scroll data records The ApexZ can store up to 10,000 sample data records and display them via the Data Screen. By default data for the first channel, first environmental sensor, first alert, and first fault will be displayed. Additional columns can be displayed by clicking on the column headings with arrow buttons to the right. Press the right arrow button to expand and the left arrow button to collapse that column grouping. There are three ways to scroll through the data records on the ApexZ. Slide Elevator Bars Slide the vertical elevator bar up and down to scroll through data records saved on the ApexZ. Data Screen Slide the horizontal elevator bar right and left to view additional data columns. Press the Arrow Keys The user can also press the arrow buttons to scroll data records up/down or right/left. Swipe the Data display region to scroll Using your finger and swipe the data screen region up or down, right or left. The data displayed will scroll accordingly up or down, right or left. Data Screen Total Data Records View View the Data Record Totals for Data Records Filtered Data Records Saved Data Records Capacity Total Records Filtered 248083466-1 Total Records Saved Total Record Capacity 87 | P a g e Lighthouse Worldwide Solutions Pre-Release Review Copy ApexZ Operators Manual Data Columns By default channels, analogs, alerts, and fault columns are compressed. To expand a columns press the arrow button on each of the corresponding column headings. Data Record Columns 1-6 1. 2. 3. 4. 5. 6. 7. Timestamp Channels Analogs Alerts Faults Sample Time Room Swipe the screen or slide the Elevator Bar to view additional columns to the right left, above or below. Data Record Columns 8-11 8. 9. 10. 11. Location Recipe User Tag Swipe the screen or slide the Elevator Bar to view additional columns to the right or left. 248083466-1 88 | P a g e Lighthouse Worldwide Solutions Pre-Release Review Copy ApexZ Operators Manual Data Columns - Expanded Expand channel size columns Press the right arrow button to expand the channel columns. Expanded Channel Sizes columns: Data Screen: Channels View Expanded Data Screen: Channels View Expanded Press the left arrow button to collapse the Channels columns 248083466-1 89 | P a g e Lighthouse Worldwide Solutions Pre-Release Review Copy ApexZ Operators Manual Expanded Analog status column view Press the right arrow button to expand the analog data columns:. Data Screen: Analog View Expanded TEMP – temperature RH- relative humidity Collapse Analog status column view Press the left arrow button to collapse display of the additional Analog columns. Expanded Alerts status column view Data Screen: Alert View Expanded Press the Alerts right arrow button to expand the Alert columns: Warning Alarm Collapse Alert status column view Press the left arrow button to collapse the alert data columns. 248083466-1 90 | P a g e Lighthouse Worldwide Solutions Pre-Release Review Copy ApexZ Operators Manual Expanded Fault status column view Data Screen: Faults View Expanded Press the arrow button to expand or collapse the Faults status columns. Flow fault Laser fault Service fault 248083466-1 91 | P a g e Lighthouse Worldwide Solutions Pre-Release Review Copy ApexZ Operators Manual Data Records - Select Select a single record Data Screen To select a single data record on the Data Screen, press the data record and it will highlight blue to indicate it has been selected. Press the same record again and the blue highlight will be removed, indicating that the record is no longer selected. Select multiple records To select a continuous range or set of data, do the following. Data Screen While a selected data record is highlighted blue. Touch another record above or below that record. The records between the first highlighted record and the second selected record will also be highlighted blue and included in the data selection. 248083466-1 92 | P a g e Lighthouse Worldwide Solutions Pre-Release Review Copy ApexZ Operators Manual Data Records - Tag Tags can be used to add batch names or numbers, short notes, or notations to a single data record or a group of selected data records. Data Screen Select Data Records to Tag Select a single data record or a group of data records . Press the Tag button to display the Enter Tag Name Screen. Tag Name Enter Tag Name Screen The Tag Name can be up to 16 characters long. Enter the Tag Name Press Apply to save the Tag Name to the data records. 248083466-1 93 | P a g e Lighthouse Worldwide Solutions Pre-Release Review Copy ApexZ Operators Manual Data Records - Export to Print or USB. Data on the ApexZ can be output to the ApexZ printer or exported to a file on a USB key. Data Screen Select Data Records to Export or Print. Select a single data record or a group of data records. Press the Export button to display the Export Screen. Select Export to Printer or USB Export Type Screen Select the Export Output Type by pressing either the printer or USB buttons. The selected output type button will turn green. Note: At any time the user may press the green and yellow Export button to export with the given settings. Press the Channel button to display the Export Channels. Note: If the USB button is grey or disabled, attach a USB key to the ApexZ USB port. 248083466-1 94 | P a g e Lighthouse Worldwide Solutions Pre-Release Review Copy ApexZ Operators Manual Export Channel Screen Select Export Channels Press the Channel button to display the channels enabled or disabled for the Export. The user may press any channel to disable or enable for the Export. Press the Options button to display the Export Options Screen. Note: At any time the user may press the green and yellow Export button to export with the given settings. Select Export Options Export Options List 1 Screen Press the Enable/Disable toggle buttons to enable/disable the following fields from the export. Model Serial # Calibration Due Username Tag Separator Company Slide the elevator bar or press the up/down arrows to scroll up/down of the field list. 10 Set the column settings to Cumulative, Differential or Both; Raw or Normalized with units of measure. 11 Press the green Export button to Export the selected data records using the current settings. 248083466-1 95 | P a g e Lighthouse Worldwide Solutions Pre-Release Review Copy ApexZ Operators Manual Export Options List 2 Screen Select Export Options continued Press any Field button to enable or disable that field in the Export. Address Mean Minimum Maximum Standard Deviation Standard Error 95% UCL Slide the elevator bar or press the up/down arrows to scroll up/down the field list. Set the Column Settings for the data to be exported to Cumulative, Differential or Both; Raw or Normalized with units of measure. Press the green Export button to Export with the current settings. Note: At any time the user may press the green and yellow Export button to export with the given settings. 248083466-1 96 | P a g e Lighthouse Worldwide Solutions Pre-Release Review Copy ApexZ Operators Manual Data Records - Select Data Records for Report While a single data record or a group of data records are selected, the user can press the “+ Report” button to use the selected data records to create a new report. Follow these steps to select the data records, report type, channels; enter a new report name and save the report. Select Data Records to Make Report Press and highlight the desired data records. Press the + Report button. ApexZ will use the highlighted records to create a new report. 248083466-1 Data Screen 97 | P a g e Lighthouse Worldwide Solutions Pre-Release Review Copy Report Type: Sample ApexZ Operators Manual Sample Report Type Screen Sample Report Type Screen Press the Sample button to select Report type Sample. Press the Channel button to display the Report Channels Screen. Sample Report Channels Screen Sample Report Channels Screen To disable a channel press the green check box and it will change to a red x box indicating that that channel is disabled for the Report. Press the Name button to display the Report Name Screen. Report Name Screen Enter the Report Name from the keyboard. Press the green Apply button to apply the report name. Press the green Save button to save the report and return to the Data Screen. 248083466-1 Report Name Screen 98 | P a g e Lighthouse Worldwide Solutions Pre-Release Review Copy Report Type: Certification Standard ApexZ Operators Manual EU GMP Report Type Screen EU GMP Report Type Screen Press the EU GMP button to select Report type EU GMP. Press the Channel button to display the Report Channels Screen. EU GMP Report Channels Screen EU GMP Report Channels Screen To disable a channel press the green check box and it will change to a red x box indicating that that channel is disabled for the Report. Press the Name button to display the Report Name Screen. Report Name Screen Enter the Report Name from the keyboard. Press the green Apply button to apply the report name. Press the green Save button to save the report and return to the Data Screen. 248083466-1 Report Name Screen 99 | P a g e Lighthouse Worldwide Solutions Pre-Release Review Copy ApexZ Operators Manual Filter Data Records - Date and Time Select Filter Time Data Screen Press the Time button to display the Filter Time Screen. Enter the start and end dates to filter data records. The ApexZ3 will display only the data from the Start date/time to the End date/time. Filter Data - Time Screen Press the Start Date button and Enter Start Date on keypad Press the Start Time button and Enter the Start Time on keypad Press the End Date button and Enter the End Date on keypad Press the End Time button and Enter the End Time Press the green Save button to activate the filter settings and return to the Data Screen. 248083466-1 100 | P a g e Lighthouse Worldwide Solutions Pre-Release Review Copy ApexZ Operators Manual Filter Data Records - Rooms Select the Filter Room Tab Press the Room button to display the Filter Room Screen. Include Rooms in the Data Filter Data Screen Filter Room Screen Press the red x button to change to a green check mark button to include the Room Name in the Data Table Filter. Room Name List Press the green Save button to activate the filter settings and return to the Data Screen. 248083466-1 101 | P a g e Lighthouse Worldwide Solutions Pre-Release Review Copy ApexZ Operators Manual Filter Data Records - Recipe Select the Filter Recipe Tab Press the Recipe button to display the Filter Recipe Screen. Include Recipes in the Data Filter Data Screen Filter Recipe Screen Press the red x button to change to a green check mark button to include the Recipe Name in the Data Table Filter. Recipe Name List Press the green Save button to activate the filter settings and return to the Data Screen. 248083466-1 102 | P a g e Lighthouse Worldwide Solutions Pre-Release Review Copy ApexZ Operators Manual Filter Data Records - Locations Select the Filter Location Tab Press the Location button to display the Filter Location Screen. Include Locations in the Data Filter Data Screen Filter Location Screen To filter data records by the location they were recorded at, press the red x button to change to a green check mark button to include the Location Name in the Data Table Filter. Location Name List Press the green Save button to activate the filter settings and return to the Data Screen. 248083466-1 103 | P a g e Lighthouse Worldwide Solutions Pre-Release Review Copy ApexZ Operators Manual Filter Data Records - Tag Select the Filter Tag Tab Press the Tag button to display the Filter Tag Screen. Include Tags in the Data Filter Data Screen Filter Tag Screen Press the red x button to change to a green check mark button to include the Tag Name in the Data Table Filter. Tag Name List Press the green Save button to activate the filter settings and return to the Data Screen. 248083466-1 104 | P a g e Lighthouse Worldwide Solutions Pre-Release Review Copy ApexZ Operators Manual Filter Data Records - Alert/Fault Select the Filter Alert/Fault Tab Data Screen Press the Alert/Fault button to display the Filter Alert/Fault Screen. Include Alert/Faults in the Data Filter. Filter Data - Alert/Fault Screen Press the red x button to change to a green check mark button to include the Alert/Fault name in the Data Table Filter. Alarm Fault Flow Fault Laser Fault Service Fault Warning Fault Press the green Save button to activate the filter settings and return to the Data Screen. 248083466-1 105 | P a g e Lighthouse Worldwide Solutions Pre-Release Review Copy ApexZ Operators Manual Paper Feed The printer paper feed button is located on the ApexZ Data Screen. Press the printer paper feed button to advance the printer paper. When the report is finished printing, pull the paper gently upward and to the side to tear the printer paper along the serrated edge of the printer enclosure. Data Screen From the Home screen press the Data button for the Data screen. Advance the printer paper Press the Paper Feed button to advance the paper from the ApexZ embedded printer. Tear off the printed report Tear the printed report along the serrated edge of the printer paper opening. 248083466-1 The printer paper tears along the serrated edge here. 106 | P a g e Lighthouse Worldwide Solutions Pre-Release Review Copy ApexZ Operators Manual Data Records - Delete All Data Screen 10,000 data records can be saved in the ApexZ database. After the 10,000th data record has been saved the database will wrap and the next sample data record will overwrite the oldest data record. Data records may not be deleted individually or in a selected group. Deleting data records will delete ALL data records. Confirm Delete Data Records Screen Press the trash can button to display the Data Records Delete Screen. Press the red x button to cancel; Data records will NOT be deleted. Press green check mark button to DELETE ALL DATA RECORDS Note: ApexZ can only delete all records. There is no option to delete individual records. 248083466-1 107 | P a g e Lighthouse Worldwide Solutions Pre-Release Review Copy ApexZ Operators Manual Reports Report Screen Selecting a Report Select a report Expand Result Columns Press the arrow button to expand or collapse the Result columns including: Over Limit Fault Minimum Volume Fault Minimum Locations Fault Minimum Sample Time Fault Instrument Fault 248083466-1 108 | P a g e Lighthouse Worldwide Solutions Pre-Release Review Copy ApexZ Operators Manual Report Screen Filters Filter by Created Date Select a Data Record Start Date Range Select a Data Record End Date Range Filter by Report Type To filter by Report Type press the red x button in the include column. This will change to a green check button and enable the filter for that report type. The user may enable any number of report type filters. Press the Save button to save and initiate the filter(s). To reset the filter list press the RESET FILTER button. Filter by Pass/Fail To filter by report status Pass/Fail/Cannot Classify, press the red x button in the include column. This will change to a green check mark button and enable the filter for that report status. Press the green Save button to save the filter settings and initiate the report list filter. Press the Reset Filter button to disable all filters on the screen. 248083466-1 109 | P a g e Lighthouse Worldwide Solutions Pre-Release Review Copy ApexZ Operators Manual Deleting a Report To delete a report from the Report Screen list simply select the report line and press the Export Report button. Deleting a Report Select the report to delete and that report line will highlight in blue indicating it has been selected. Press the red x button to CANCEL DELETE and the report will not be deleted. Press the green check mark to DELETE the selected report. 248083466-1 110 | P a g e Lighthouse Worldwide Solutions Pre-Release Review Copy ApexZ Operators Manual Terminology: Select: Touch the screen with your finger. Press: Touch the screen with your finger. Enter with the keypad: Touch the screen keypad with your finger and type the required input. Button: area on screen user can touch to input data Toggle button: this is a button that displays only 2 options, touch or slide to change between options. Enable/Disable: Red x box: this is a button that indicates disabled. Green check mark box: this is a button that indicates enabled. 248083466-1 111 | P a g e
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