Lincoln Electric Ac 225C Users Manual E1.10 2008 Product Catalog

AC-225C to the manual 622a8c8a-0bf3-4ebd-bd2b-f1863811e82d

2015-02-09

: Lincoln-Electric Lincoln-Electric-Ac-225C-Users-Manual-574164 lincoln-electric-ac-225c-users-manual-574164 lincoln-electric pdf

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Table of Contents

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Introduction

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table of Contents

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Using this Catalog

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Stick Welders

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-10

TIG Welders

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11-18

MIG: Wire Feeder/Welders

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

19-24

MIG: Industrial Welders

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

25-28

Multi-Process Welders

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29-35

Advanced Process Welders

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

36-41

Multi-Operator

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

42-44

Engine Drives: Commercial/Small Contractors

. . . . . . . . . . . . . . . . . . .

45-53

Engine Drives: Industrial/Construction

. . . . . . . . . . . . . . . . . . . . . . . . . .

54-62

Semiautomatic Wire Feeders

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

63-76

Automatic Wire Feeders

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

77-81

Plasma Cutting Systems

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

82-84

Environmental Systems

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

85-90

Automated Solutions

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

91-98

Consumables

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

99-148

Recommended Options

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

149-171

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How To Use This Catalog

Content

Icons

Output Icons

For constant current stick

and TIG processes

For constant voltage

MIG, flux-cored and

subarc processes

For multiprocess constant

current or constant

voltage applications

Peak auxiliary power

ouput

Surge auxiliary power

output

Continuous auxiliary

power output

2-Roll Wire feeder

4-Roll Wire feeder

5.5

Alternating current

welding output

Direct current

welding output

Alternating or direct

current welding output

Engine Driven –

Gas, Diesel or LPG

115 Volt AC

Wire feeder input power

42 Volt AC

Wire feeder input power

40 Volt DC

Wire feeder input power

115

VAC

VDC

Input Icons

Single phase input power

Three phase input power

Single or three phase

input power

PHASE

50 Hertz input power

60 Hertz input power

50/60 Hertz input power

5.11

Catalog Section

Identifies catalog section for easy-to-find

products.

Product Name

Official Lincoln product name.

Product Description

Brief description of the product.

Opening Paragraph

This is a general description of the

product. It may include features and

applications of the product.

Advantage Lincoln

This section highlights the key features

and benefits of the product.

Product Picture

Detailed photo of Lincoln product.

Processes

Recommended arc welding processes

for the product.

Input &Output Icons

See below for descriptions.

Unit Includes/Key Options

These sections lists options that are

included or are the most popular

options requested for each product.

Literature Number

Order number to request more

information.

Technical Specifications

Common specifications, ratings,

dimensions and weight for the product.

www.lincolnelectric.com/stick-welders

1-Phase

Rectifier

3-Phase

Rectifier

Stick

TIG Scratch

TIG Touch-Start®

TIG Hi-Freq™

Arc Gouge

Phase

Hertz

Compact

115/230 Volt

Auto-Sensing

Hot Start

Arc Force

Meters

7-Yr. Warranty

(on Power Rectifier)

Polarity Switch

Voltmeter/Ammeter

Mode

Polarity

MODEL

KEY: Excellent Good Optional

PROCESS INPUTOUTPUT FEATURES

AC-225C

AC-225

AC/DC 225/125

Idealarc®250

Invertec®V155-S

Invertec®V275-S

Idealarc®R3R-400

Idealarc®R3R-500

40-225 AC

5-155 DC

160

1 50,60

1/3 50/60

50/60

ACCC

AC/DCCC

DCCC

40-225 AC

5-275 DC

60-500 DC

75-625 DC

•

••

•

30-125 DC

40-225 AC

40-250 DC

35-300 AC

Current Range

(Amps)

Versatile Stick Welders for Shop or Field

• Weld a Wide Range of Materials and

Thicknesses

• Conventional or Inverter Models

Inverter

www.lincolnelectric.com/stick-welders

Stick Welders

AC-225C

This compact continuous control stick welder delivers

smooth AC output of 40-225 amps for basic hobby and

repair welding.

Easy Set-Up for 16 Gauge and Up

• 40-225 amps AC continuous output control is

enough current for 3/16" (4.8 mm) diameter mild

steel general purpose stick electrodes and select

5/32" (4.0 mm) diameter electrodes.

• Recommended for mild, low alloy and stainless

steels from 16 gauge sheet metal to heavy plate.

• Easy to set up and easy to operate with

handy application/procedure chart on

faceplate.

•Three-year warranty on parts and labor.

AC-225

Use our popular AC-225 to stick weld mild steel, low alloy

and stainless steels as well as cast iron for common

repair and hobby projects.

AC General Purpose Welding

• 40-225 amps AC stepped output control is

enough for 3/16" (4.8 mm) diameter mild steel

general purpose stick electrodes and select

5/32" (4.0 mm) diameter electrodes.

• Weld 16 gauge sheet metal to heavy plate

on mild steel, low alloy stainless, cast iron

and hardfacing applications.

• Included Helmet and Sample Electrodes

allow you to start welding right away.

•Three-year warranty on parts and labor.

Processes

• Stick

Output Input

Unit Includes

• Insulated electrode holder and

cable

• Lightweight helmet with lenses

• Heavy duty work clamp and cable

• Sample pack of electrodes

• Helpful Welder’s Guide

• Input Cable with integrated plug

• K1170-4 also includes Wheel Kit

and Gloves

Key Options

• K761 Wheel Kit

•

More options at end of section

Literature

E2.30

Processes

•Stick

Output Input

Unit Includes

• Insulated electrode holder and

cable

• Heavy duty work clamp and cable

• Sample pack of electrodes

• Helpful Welder’s Guide

• Input Cable with integrated plug

Key Options

• K520 Utility Cart

•

More options at end of section

Literature

E2.40

Product Product Input Power Rated Output Input Current @ H x W x D Net Weight

Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg)

AC-225C K1357 230/1/60 170A/25V/20% 45A 40-225 Amps 15.25 x 14 x 13.5 84

Max. 50A Max OCV: 58V (387 x 356 x 343) (38)

Product Product Input Power Rated Output Input Current @ H x W x D Net Weight

Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg)

AC-225 K1170 230/1/60 225A/25V/20%(1) 50A 40-225 Amps 24 x 17.25 x 12 109

K1170-4 Max. OCV: 79V (610 x 438 x 305) (49.5)

K1290 220/1/50 225A/25V/15% 63A 50-250 Amps 108

Max. OCV: 76V (49.0)

(1)

Except 75 amp setting which can be used continuously for 1 hour.

AC 1

PHASE

AC 1

PHASE

www.lincolnelectric.com/stick-welders

Stick Welders

AC/DC 225/125

Select DC polarity for extremely stable arc action or out-of-position

welding with Lincoln®Fleetweld®5P+. Choose AC polarity for

welding on heavier plate, greater deposition or faster travel

speeds with Lincoln®Fleetweld®35. Great choice for stick

welding on mild steel, low alloy and stainless steels as

well as cast iron and hardfacing for maintenance, repair

and light fabrication projects.

Tackle More Tasks with AC/DC

• 40-225 amps AC and 30-125 amps DC stepped output control is

enough for 3/16" (4.8 mm) mild steel general purpose electrode

diameters and select 5/32" (4.0 mm) diameter electrodes.

• Weld 16 gauge sheet metal to heavy plate on mild steel,

low alloy stainless, cast iron and hardfacing applications.

• Includes integrated input power cable with plug and

receptacle for wall-mounting.

•Three-year warranty on parts and labor.

Idealarc®250

The Idealarc®250 delivers up to 300 amps AC (250 amps DC) for

stick welding in vocational education, industrial production,

maintenance and repair or farm shop environments.

Basic Industrial Stick Welding

• Plenty of output—300 amps AC and 250 amps DC is enough

for up to 1/4" (6.4 mm) diameter of some stick electrode types.

• Run every type of stick electrode, including cellulosic and

low hydrogen, and those for stainless steel, hardfacing

and cast iron applications.

• Easy to use full range continous control provides precise

command of heat input in the weld.

• Stackable case design can be stacked up to three high

to save valuable floor space.

•Three-year warranty on parts and labor.

Processes

• Stick

•TIG

• Gouging

Output Input

Key Options

• K1894-1 Power Factor

Capacitor Kit (60 Hz)

• K866 Undercarriage

• K704 Accessory Kit, 400 Amp

• K930-2 TIG Module

•

More options at end of section

Literature

E2.70

Processes

•Stick

• TIG

Output Input

Unit Includes

• Insulated electrode holder and

cable

• Heavy duty work clamp and cable

• Helpful Welder’s Guide

• Input Cable with integrated plug

and receptacle

Key Options

• K761 Wheel Kit

•

More options at end of section

Literature

E2.60

Product Product Input Power Rated Output Input Current @ H x W x D Net Weight

Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg)

Idealarc®250 K1053-7 208/230/460/1/60 AC: 250A/30V/30% 95/86/43A 35-300 Amps AC 27 x 19 x 21.5 350

K1053-9 (w/PFC) DC: 250A/30V/30% 75/68/34A Max. OCV: 72V (686 x 483 x 546) (159)

K1053-8 230/460/575/1/60 86/43/34A 40-250 Amps DC

K1053-10 (w/PFC) 68/34/27A Max. OVC: 70V

K1054-3 380/415/500/1/50 50/46/38A

K1054-4 220/380/440/1/50 86/50/43A

Product Product Input Power Rated Output Input Current @ H x W x D Net Weight

Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg)

AC/DC K1297 230/1/60 AC: 225A/25V/20% AC: 50A 40-225 Amps AC 124

225/125 DC: 125A/25V/20% DC: 36A Max. OCV: 79V 24 x 17.25 x 12 (56.3)

30-125 Amps DC (610 x 438 x 305)

Max. OCV: 73V

AC/DC K1299 220/1/50 AC: 225A/25V/15% AC: 55A 50-250 Amps AC 123

225/125 DC: 125A/25V/15% DC: 41A Max. OCV: 76V (55.8)

35-135 Amps DC

Max. OCV: 69V

PHASE

www.lincolnelectric.com/stick-welders

Stick Welders

Invertec®V155-S

The NEW Invertec®V155-S offers much more than you would expect from a welder

this size. Weighing in at just under 15 lbs. (6.8 kg) the Invertec®V155-S is no

lightweight contender. It packs the full punch of a heavyweight pro-

fessional that you can take to the most demanding job sites. It

features 120/230V auto reconnect operation and can operate

from a portable generator. It can also plug into a 200 ft. (61 m)

230V extension cord so you can weld just about anywhere.

Portable. Professional. Rugged. Affordable.

•Two stick modes, SOFT and CRISP, provide the right arc

characteristics for different types of electrodes.

•Fan-As-Needed™(F.A.N.™)reduces noise and dust

inside the machine.

•Auto-Adaptive Arc Force™minimizes electrode

sticking in the puddle without compromising

arc stability or increased spatter.

•Automatic Hot-Start™boosts the current during

starting to make striking an arc easier.

•Touch Start TIG®mode – it’s like getting a

TIG welder for free!

•Three-year warranty on parts and labor.

Processes

•Stick

• DC TIG

Output Input

Base Unit Includes

• Invertec®V155-S (K2605-1).

• Stick electrode holder, cable and

Twist-Mate™plug.

• Work cable and clamp with

Twist-Mate™plug.

• Fully adjustable shoulder strap.

• 120/230V input cord, 6.6 ft. (2 m)

with a 120V 15 Amp plug.

• Extra 120V 20 Amp plug.

Key Options

• K2275-1 Welding Cart

• K852-25 Twist-Mate™Cable

Plug Kit

• TIG Ready-Pak®(K2606-1)

(

see TIG Section for details).

•

More options at end of section

Literature

E2.141

DC 1

PHASE

Product Product Input Power Rated Output Input Current @ H x W x D Net Weight

Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output(1) Output Range inches (mm) lbs.(kg)

Invertec®K2605-1 120V/1/50/60 75A/23.0V/100% Stick 24.0A 5-155 Amps DC 11.3 x 6.2 x 15.4 14.7

V155-S and 100A/24.0V/30% Stick 33.8A Max. OCV: 75V (288 x 158 x 392) (6.7)

K2606-1 105A/14.2V/100% TIG 21.5A

130A/15.2V/30% TIG 28.8A

230V/1/50/60 100A/24.0V/100% Stick 21.0A

145A/25.8V/30% Stick 31.0A

100A/14.0V/100% TIG 14.1A

155A/16.2V/30% TIG 22.8A (1)

Input amps on 60 Hz input.

Shown:

K2605-1 Base Unit

with Stick Accessories

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Stick Welders

Invertec®V275-S

Weather-Resistant Stick and TIG Welder

Idealarc® R3R-400 &R3R-500

Look to the R3R-400 and R3R-500 for your heavy-duty stick welding needs. Whether you are using

cellulosic, low hydrogen, stainless steel or hardfacing electrodes, the Idealarc®R3R-400 and

R3R-500 produce a smooth, quality arc for consistent results day-in and day-out.

Heavy Duty Stick Welding and Arc Gouging

• Substantial amperage ranges include the

R3R-400 at 60-500 amps and the R3R-500 at

72-625 amps.

• Easy to operate—Calibrated current control

knob makes procedure setting simple and easy.

• Polarity switch, voltmeter and ammeter are

standard.

• Arc gouge with the R3R-400 using up to 5/16"

(7.9 mm) diameter carbon electrode and the

R3R-500 using up to 3/8" (9.5 mm) diameter

carbon electrode.

•Three-year warranty on parts and labor.

•Seven-year warranty on the power rectifier.

Processes

• Stick

•TIG

• Gouging

Output Input

Key Options

• K841 Undercarriage – Hand

moving

• K2149-1 Work Lead Package

• K704 Accessory Kit, 400 Amp

• K857-1 Remote Output Control,

100 ft. (30 m)

•

More options at end of section

Literature

E2.100

Product Product Input Power Rated Output Input Current @ H x W x D Net Weight

Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg)

Invertec®K2269-1 208/230/460/ 275A/31V/35% 38/37/19/16A 5-275A 13.6 x 9.0 x 20.25 54.5

V275-S 575/3/60 250A/30V/60% 34/33/17/14A (345 x 229 x 514) (24.7)

200A/28V/100% 27/25/13/11A

or or 208/230/460/ 275A/29-31V/35% 68/67/38/31A

575/1/60 250A/30V/60% 63/62/33/27A

200A/28V/100% 49/48/26/21A

Invertec®K2269-3 220/380/400/ 250A/30V/35% 32/20/19/18/17A

V275-S 415/440/3/50 200A/28V/100% 25/15/15/14/13A

(Tweco®)(1) 220/380/440/ 63/42/40/38/36A

415/440/1/50 48/32/30/29/27A

Product Product Input Power Rated Output Input Current @ H x W x D Net Weight

Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg)

Idealarc®K1285-16 230/460/3/60 400A/36V/60% 74/37A 60-500A 27.5 x 22.3 x 32 402 (183)

R3R-400 Max. OCV: 67V (699 x 566 x 813)

Idealarc®K1286-16 500A/40V/60% 88/44A 72-625A 446 (203)

R3R-500 Max. OVC: 67V

The V275-S Stick and TIG power source is ideal for outdoor construction sites—it’s IP23S

rated and equipped with weather resistant features. Up to 275 amps of output gives you

access to a greater number of stick electrodes, including outstanding E6010 performance.

• Outstanding E6010 and E7018 performance using up

to 7/32" (5.6 mm) diameter electrode.

• Touch Start TIG®DC allows the welding arc to be

established without high frequency starting.

• Air Carbon Arc cutting and gouging with up to 3/16"

(4.8 mm) diameter carbon electrode.

• Selectable Hot Start—Turn it off for thin material or

flip it on for thick, rusty or dirty material.

• Variable Arc Force—Dial in the “soft” or “crisp” arc

you want.

• All-in-one machine—208/230/460/575 input volt

settings—no single phase de-rating.

•Three-year warranty on parts and labor.

PHASE

DC 3

PHASE

Processes

• Stick

•TIG

• Gouging

Output Input

Key Options

• K852-70 Twist-Mate™Cable Plug

for 1/0-2/0, 50-70 mm2cable

• K1759-70 Twist-Mate™

Receptacle for 1/0-2/0, 50-70mm2

cable

• K2394-1 Stick Electrode Holder,

Work Clamp, Cable and Twist-

Mate™Set

• K857 Remote Output Control,

25 ft (7.6 m)

• K2265-1 TIG-Mate™17V TIG Torch

Starter Kit (air-cooled)

•

More options at end of section

Literature

E2.161

NOTE: 50 Hertz models available.

( Tweco

is a registered trademark of Thermadyne. )

www.lincolnelectric.com/stick-welders

Stick Welders

Stick Options

See “Recommended General Options” pgs.149-171 for descriptions.

AC-225C

General Options

K520 Utility Cart (150 cu ft. bottle capacity)

— Fume Extraction System

AC-225

General Options

K761 Wheel Kit

— Fume Extraction System

AC/DC 225/125

General Options

K761 Wheel Kit

— Fume Extraction System

Idealarc®250

General Options

K1894-1 Power Factor Capacitor Kit (60 Hz)

K866 Undercarriage

— Fume Extraction System

Stick Options

K875 Accessory Kit, 150 Amp

K704 Accessory Kit, 400 Amp

TIG Options

K930-2 TIG Module

K938-1 Contactor Kit

K936-4 Control Cable (9-pin to 115V plug)

Invertec®V155-S

General Options

K2275-1 Welding Cart (80 cu ft bottle capacity)

K852-25 Twist-Mate™ Cable Plug Kit

— Fume Extraction System

TIG Options

K1781-7 PTA-9FV Flexible Head Gas Valve Torch (25 ft., 1 pc.)

K960-2 Small Twist-Mate™Torch Adapter (with separate gas)

KP507 Parts Kit for PTA-9 Series Torches

K1782-13 PTA-17FV Flex Head Gas Valve TIG Torch

w/Ultra-Flex™Cable (12.5 ft., 1 pc.)

K960-2 Small Twist-Mate™Torch Adapter (with separate gas)

KP508 Parts Kit for PTA-17 Series Torches

K586-1 Deluxe Adjustable Gas Regulator and Gas Hose Kit

Invertec®V275-S

General Options

K852-70 Twist-Mate™Cable Plug, for 1/0-2/0, 50-70 mm2cable

K852-95 Twist-Mate™Cable Plug, for 2/0-3/0, 70-95 mm2cable

K1759-70 Twist-Mate™Receptacle, for 1/0-2/0, 50-70 mm2cable

K1759-95 Twist-Mate™Receptacle, for 2/0-3/0, 70-95 mm2cable

— Fume Extraction System

Stick Options

K2394-1 Stick Electrode Holder, Work Clamp, Cable &

Twist-Mate™Set

K704 Accessory Kit, 400 Amp

K875 Accessory Kit, 150 Amp

K857 Remote Output Control, 25 ft. (7.6 m)

K857-1 Remote Output Control, 100 ft. (30 m)

TIG Options

K2265-1 TIG-Mate™17V TIG Torch Starter Kit (air-cooled)

K960-1 Twist-Mate™Torch Adapter (with separate gas)

K870 Foot Amptrol®

K963-3 Hand Amptrol®(Rotary Track Style)

Idealarc®R3R-400 and R3R-500

General Options

K841 Undercarriage – Hand moving

K2149-1 Work Lead Package

— Fume Extraction System

Stick Options

K704 Accessory Kit, 400 Amp

K857 Remote Output Control, 25 ft. (7.6 m)

K857-1 Remote Output Control, 100 ft. (30 m)

TIG Options

K930-2 TIG Module

K939-1 Docking Kit

K963-3 Hand Amptrol®(Rotary Track Style)

K870 Foot Amptrol®

K938-1 Contactor Kit

K936-3 Control Cable (9-pin to 6-pin and 115V plug)

K937-45 Control Cable Extension, 45 ft.

K586-1 Deluxe Adjustable Gas Regulator and Hose Kit

Conventional

Rectifier

Inverter

Stick

TIG Touch-Start®

TIG Hi-Freq™

TIG Pulse

Phase

Hertz

Micro-Start™II

Auto-Balance®

Auto-Reconnect™

Variable AC

Frequency

Ready-Pak®

One-Pak®

Mode

Polarity

MODEL

KEY: Excellent Good Optional

PROCESS INPUTOUTPUT FEATURES

Precision TIG®225

Precision TIG®275

Precision TIG®375

Invertec®155-S

Invertec®V160-T

Invertec®V205-T DC

Invertec®V205-T AC/DC

Invertec®V310-T AC/DC

2-340

2-420

5-160

6-200

5-310

•

••

•

50,60

AC/DC

AC/DCCC

50,601

50,601/3

Lincoln®TIG Welders Give You the Power to Perform!SM

• Precision Arc Control

• Code Quality Results

• Convenient High Value Features

5-230

5-155

•

50,60DCCC 1

•• •

www.lincolnelectric.com/tig-welders

Current Range

(Amps)

Great Starting Premium Focused Arc Precise Crater Fill

Precision TIG®225

Great for Motorsports and Other Custom Fabricators

Processes

• Stick

• TIG

Output Input

Ready-Pak®Pkg. (K2535-1)

Includes

• Precision TIG®225 (K2533-1)

• Removable Lift Eye

• 10 ft. (3.0 m) Work Cable & Clamp

• NEMA 6-50R Receptacle

(208/230V models only)

• TIG Procedure Guide

• GTAW (TIG) Handbook

• PTA-17 One-Piece TIG Torch

• Gas Regulator/Hose

• Foot Amptrol®

Ready-Pak®w/Cart Pkg. (K2535-2)

Includes

• Everything Listed Above (K2535-1)

• Understorage Cart

One-Pak®w/Power MIG 140

(K2680-1)

• See below for what’s included

Key Options

• K2266-1 TIG-Mate™17 Air-Cooled

TIG Torch Starter Pack

• K870 Foot Amptrol®

• K963-3 Hand Amptrol®

• K2348-1 Understorage Cart

• Fume Extraction System

•

More options at end of section

Literature

E3.37

TIG Welders

www.lincolnelectric.com/tig-welders

PHASE

•5-230 amps is the widest welding range in its class.

•Patented Micro-Start™II Technology delivers extremely

stable low amperage starting, welding and cratering

for AC and DC welding.

•AC Auto-Balance®automatically sets the optimal

cleaning vs. penetration levels for great looking

aluminum welds.

•FREE! Built-in TIG pulser helps control heat

input in the weld.

•115 volt auxiliary power receptacles with

20 amp service reliably powers water

coolers or other tools.

•Base Unit Includes: Torch Parts

Storage Compartment, Torch

Hanger, 10 ft. Work Cable and

Clamp, Removable Lift Eye, 9 ft.

Input Power Cord, TIG Procedure

Guide, and GTAW (TIG) Handbook.

NEMA 6-50P Plug and NEMA 6-50R

Receptacle included with 208/230 models

only. Shielding gas sold separately.

•Three-year warranty on parts and labor.

The Precision TIG®225 gives you the “Power to PerformSM”, for general

fabrication, automotive/ motorsports, vocational schools or serious

hobby work. Micro-Start™II Technology delivers precision arc

performance to improve arc starting, welding and weld cratering.

Shown:

K2535-2 Ready-Pak

w/Cart Pkg.

Product Product Input Power Rated Output(1) Input Current @ H x W x D Net Weight

Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output(2) Output Range inches (mm) lbs.(kg)

Precision TIG®225 K2535-1 208/230/1/60 90A/23.4V/100% 42/39A 5-230 Amps AC 20.7 x 14.5 x 25.6 212

Ready-Pak®Pkg. 5-230 Amps DC (526 x 368 x 650) (96)

Precision TIG®225 K2535-2 Max. OCV: 75V 31.2 x 19.8 x 38 258

Ready-Pak®w/Cart Pkg. (794 x 503 x 966) (117)

Precision TIG®225 K2533-1 208/230/1/60 42/39A 20.7 x 14.5 x 25.6 192

Base Model K2533-2 460/575/1/60 18/15A (526 x 368 x 650) (87)

K2534-1 380/400-415/1/50/60 21/20A

(1)

Tested at 104°F (40°C).

(2)

All inputs reported include 20 amp output on 115 volt auxiliary.

COMPLETE PACKAGE Includes:

Precision TIG®225 (208/230/1/60) (K2535-1)

• 10 ft. (3.0 m) Work Cable & Clamp

• 9 ft. (2.7 m) Input Power Cord with Plug

• NEMA 6-50R Receptacle

• GTAW (TIG) Handbook

• PTA-17 12 ft.Ultra-Flex™TIG Torch Package

• Gas Regulator with Hose

• Foot Amptrol®(K870)

Wire Feed Welder Mounting Bracket (K2616-1)

Dual Cylinder Cart (K2617-1)

Stick Electrode Holder &Cable (K2374-1)

Power MIG 140C (K2471-1)

• Magnum®100L gun

• Contact Tips

• Gasless & Gas Nozzle

• .025"-.035" Wire Guide

• .025" & .035 Smooth Drive Rolls

• .030"-.045" Knurled Drive Roll

• Gas Regulator and Hose

• Spool of .025" SuperArc®L-56®

Solid MIG wire

• Spool of .035" Innershield®

NR®-211-MP®wire

• Spindle Adapter for 8" Diameter Spools

• Work Clamp and Cable

• How to Use DVD

www.lincolnelectric.com/tig-welders

TIG Welders

Precision TIG®275

The Precision TIG®275 gives you the “Power to PerformSM”, for fabrication,

areospace, production, motorsports or vocational education.

Precision TIG®375

The Precision TIG®375 delivers full featured welding sequencing, pulsing

controls and power factor correction for serious code-level TIG welders.

Precision Arc—Maximum Control

Product Product Input Power Rated Output Input Current @ H x W x D Net Weight

Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg)

Precision TIG®375 K2624-1 208/230/460/1/60 375A/35V/40% 102/92/46A with PFC 49.7 x 28 x 41 751

Ready-Pak®w/Cart Pkg. (rated @ 104˚F (40˚C)) (1262 x 711 x 1041) (340)

K2622-1 208/230/460/1/60 DC: 2-420A

AC: 2-420A 31 x 22 x 26 507

Precision TIG®375 K2622-2 230/460/575/1/60 102/51/41A with PFC Max. OCV: 80V (787 x 559 x 660) (230)

K2623-1 220-230/380-400/ 119/69/63A with PFC

415/1/50/60

Shown:

K2624-1 Water-Cooled Ready-Pak

w/Cart Pkg.

Processes

•Stick

• TIG

Output Input

Water-Cooled Ready-Pak®

w/Cart Includes

• K2622-1 Precision TIG®375

• Under-Cooler Cart

• Foot Amptrol®

• Gas Regulator/Flowmeter/Hose

• PTW-20 Pro-Torch™TIG Torch

• Zippered Torch Cover

• Parts Kit

• Water Hose (2 included)

• 15 ft., (4.5m) 2/0 Work Cable/Clamp

• PTA-9 or -17 Torch Adapter

Key Options

• K963-1 Hand Amptrol®

• K704 Stick Welding Accessory Kit

•

More options at end of section

Literature

E3.51

•Patented Micro-Start™II Technology delivers extremely stable low amperage

starting, welding and cratering for AC and DC welding.

•AC Auto-Balance®automatically sets the optimal cleaning vs.

penetration levels for great looking aluminum welds.

•Widest Output Range in its class – 2-340 amps.

•Highest duty cycle – 375 amps @ 40%.

•FREE! Built-in TIG pulser helps control heat input in the weld to reduce

distortion and burnthrough on thin materials.

•Neat/organized cable management with integrated torch holster.

•Built-in storage compartment with removable tray for torch consumables.

•Fan-As-Needed™(F.A.N.™)prevents overheating. F.A.N.™reduces

power consumption, noise, motor wear and dust in the machine.

•New set-up menu gives more features.

•Three-year warranty on parts and labor.

PHASE

Product Product Input Power Rated Output Input Current @ H x W x D Net Weight

Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg)

Precision TIG®275 K2618-1 208/230/460/1/60 275A/31V/40% 80/72/36A with PFC DC: 2-340A 49.7 x 28 x 41 641

Ready-Pak®w/Cart Pkg. (rated @ 104˚F (40˚C)) 104/94/47A w/o PFC AC: 2-340A (1262 x 711 x 1041) (291)

K2619-1 208/230/460/1/60 80/72/36A with PFC Max. OCV: 75V

104/94/47A w/o PFC 31 x 22 x 26 397

Precision TIG®275 K2619-2 460/575/1/60 35/28A with PFC (787 x 559 x 660) (180)

47/38A w/o PFC

K2620-1 220-230/380-400/ 80/46/43A with PFC

415/1/50/60 95/55/50A w/o PFC

Processes

• Stick

• TIG

Output Input

Water-Cooled Ready-Pak®

w/Cart Includes

• K2619-1 Precision TIG®275

• Under-Cooler Cart

• Foot Amptrol®

• Gas Regulator/Flowmeter/Hose

• PTW-20 Pro-Torch™TIG Torch

• Zippered Torch Cover

• Parts Kit

• Water Hose (2 included)

• 15 ft. (4.5 m) 2/0 Work Cable/Clamp

Key Options

• K2621-1 Advanced Control Panel

• K963-3 Hand Amptrol®

• K704 Stick Welding Accessory Kit

•

More options at end of section

Literature

E3.42

Shown:

K2618-1 Ready-Pak

w/Cart Pkg.

PHASE

NEW &

IMPROVED

NEW &

IMPROVED

NEW &

IMPROVED

NEW &

IMPROVED

•Patented Micro-Start™II Technology delivers extremely stable low

amperage starting, welding and cratering for AC and DC welding.

•AC Auto-Balance®automatically sets the optimal cleaning

vs. penetration levels for great looking aluminum welds.

•Widest Output Range – 2-340 amps.

•Highest duty cycle – 275 amps @ 40%.

•Optional TIG pulser helps control heat input in the weld to reduce

distortion and burnthrough on thin materials.

•Neat/organized cable management with integrated torch holster.

•Built-in storage compartment for torch consumables.

•Fan-As-Needed™(F.A.N.™)prevents overheating. F.A.N.™reduces

power consumption, noise, motor wear and dust in the machine.

•New set-up menu gives more features.

•Three-year warranty on parts and labor.

Serious TIG Welding Performance

Invertec®V160-T

The Invertec®V160-T is a full function DC TIG inverter intended

for alloy fabrication or critical maintenance work.

Serious DC TIG Arc—Extremely Small Package

•Advanced inverter technology delivers superior TIG performance.

•Selectable Touch Start TIG®starting or high frequency starting

makes it easy to establish an arc under a variety of conditions.

•Built-in pulsing functions give you greater control

over thin materials.

•Auto-reconnect between 115/230V 50/60Hz input

power eliminates operator error.

•Auto restore fuse protects the machine from

high input currents.

•Integral gas and power connector for simple

torch connections and quick changes

between TIG and stick welding.

•Three-year warranty on parts and labor.

Product Product Input Power Rated Output Input Current @ H x W x D Net Weight

Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output(1) Output Range inches (mm) lbs.(kg)

Invertec®K1845-1 115/1/50/60 90A/13.6V/100% TIG 20A 5-160 Amps DC 13 x 8 x 17

V160-T 20A Branch Circuit 60A/22.4V/100% Stick Max OCV: 48V (330 x 203 x 432) (10.8)

115/1/50/60 110A/14.4V/100% TIG 25A

30A Branch Circuit 80A/23.2V/100% Stick

230/1/50/60 130A/15.2V/100% TIG 25A

30A Branch Circuit 130A/25.2V/100% Stick

Processes

• Stick

• TIG

Output Input

Unit Includes

• 115V Input Cord (10 ft.) & Plug

(NEMA 5-15P).

• 20 Amp Plug (NEMA 5-20P).

• Twist-Mate™Torch Adapter for

PTA-9 or -17 one-piece torch.

• Adjustable Shoulder Strap.

• Work Clamp & Cable.

Key Options

• TIG-Mate™17 Air-Cooled TIG

Torch Starter Pack (K2266-1)

• Foot Amptrol®(K870)

• Hand Amptrol®(K963-3)

• Fume Extraction System

•

More options at end of section

Literature

E3.105

CC DC 1

PHASE

(1)

Input amps on 60 Hz input.

Invertec®V155-S

The NEW Invertec®V155-S offers much more than you would expect from a welder this size. It

packs the full punch of a heavyweight professional that you can take to the most demanding job

sites. It features 120/230V auto reconnect operation and can operate from a portable generator.

It can also plug into a 200 ft. (61 m) 230V extension cord so you can weld

just about anywhere. The Invertec®V155-S is available in two models:

a base unit with stick accessories or a complete Stick/TIG ready to

weld package in an Easy-Store/Easy-Carry Suitcase.

Portable. Professional. Rugged. Affordable.

•Touch Start TIG®DC operation allows you to strike the arc

easily without high frequency or tungsten contamination.

•Dent resistant case is IP23 rated for outdoor use.

•Fan-As-Needed™(F.A.N.™)reduces noise and dust inside

the machine.

•Two stick modes, SOFT and CRISP, provide the right

arc characteristics for different types of electrodes.

•Auto-Adaptive Arc Force™minimizes electrode

sticking in the puddle without compromising

arc stability or increased spatter.

•Automatic Hot-Start™boosts the current

during starting to make striking an arc easier.

•Three-year warranty on parts and labor.

Product Product Input Power Rated Output Input Current @ H x W x D Net Weight

Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output(1) Output Range inches (mm) lbs.(kg)

Invertec®K2606-1 120V/1/50/60 75A/23.0V/100% Stick 24.0A 5-155 Amps DC 11.3 x 6.2 x 15.4 14.7

V155-S and 100A/24.0V/30% Stick 33.8A Max. OCV: 75V (288 x 158 x 392) (6.7)

K2605-1 105A/14.2V/100% TIG 21.5A

130A/15.2V/30% TIG 28.8A

230V/1/50/60 75A/23.0V/100% Stick 21.0A

100A/24.0V/30% Stick 31.0A

105A/14.2V/100% TIG 14.1A

130A/15.2V/30% TIG 22.8A (1)

Input amps on 60 Hz input.

Shown: K2606-1

Ready-Pak

Pkg.

TIG Welders

www.lincolnelectric.com/tig-welders

Processes

• Stick • DC TIG

Output Input

TIG Ready-Pak®Welding

Package (K2606-1) Includes

• Invertec®V155-S (K2605-1)

• Stick electrode holder &cable,

10 ft. (3.0 m) with Twist-Mate™plug

• Work clamp and cable, 10 ft.

(3.0 m) with Twist-Mate™plug

• Fully adjustable shoulder strap

• 120/230V input cord [6.6 ft. (2 m)]

with a 120V 15 Amp plug

• Extra 120V 20 Amp plug

• Gas Regulator

• PTA-17V TIG torch with Ultra-Flex™

cable and Twist-Mate™dapter

• PTA-17 TIG Accessory Kit (KP508)

• Easy-Store/Easy-Carry Suitcase

Key Options

• K2275-1 Welding Cart

• K852-25 Twist-Mate™Cable

Plug Kit

• K1782-13 PTA-17FV Flex Head

Gas Valve Torch

• K1781-7 PTA-9FV Flex Head

Gas Valve Torch

•

More options at end of section

Literature: E2.141

CC DC 1

PHASE

Processes

•Stick

• TIG

Output Input

One-Pak®Pkg. (K2671-1) Includes

• K2629-1 Invertec®V205-T DC

• K2266-1 TIG-Mate™17 air-cooled

TIG Torch Starter Pack

• K870 Foot Amptrol®

Key Options

• K2413-1 TIG Mate™9 Air-Cooled

TIG Torch Starter Pack

• K870 Foot Amptrol®

• K963-3 Hand Amprtol®

•

More options at end of section

Literature

E3.110.1

CC DC 1

PHASE

Invertec®V205-T AC/DC

The Invertec®V205-T AC/DC is a compact, TIG power source intended for critical AC or

DC TIG welding. The

NEW AND IMPROVED

V205-T AC/DC has many new features!

Code Quality AC/DC TIG Welding

Processes

•Stick

• TIG

Output Input

One-Pak®Pkg. (K2350-2) Includes

• K1855-4 V205-T AC/DC

• 230V Input Cord & Plug

• Adjustable Shoulder Strap

• K870 Foot Amptrol®

• K2266-1 TIG Mate™17 TIG Torch

Starter Kit

Key Options

• K2266-1 TIG Mate™17 Air-Cooled

TIG Torch Starter Pack

• K870 Foot Amptrol®

• K963-3 Hand Amprtol®

• Fume Extraction System

•

More options at end of section

Literature

E3.110

PHASE

Product Product Input Power Rated Output Input Current @ H x W x D Net Weight

Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output(1) Output Range inches (mm) lbs.(kg)

Invertec®K1855-4 115/1/50/60 150A/16.0V/40% TIG 34.0A 6-200A AC/DC 15.0 x 8.5 x 19.0 38

V205-T AC/DC 120A/14.8V/60% TIG 25.0A Max OCV: 53V (381 x 216 x 483) (17.3)

100A/14.0V/100% TIG 20.0A

230/1/50/60 200A/18.0V/40% TIG 30.0A

170A/16.0V/60% TIG 18.0A

140A/15.6V/100% TIG 15.0A

115/1/50/60 110A/24.4V/35% Stick 34.0A

90A/23.6V/60% Stick 28.0A

70A/22.8V/100% Stick 20.0A

230/1/50/60 180A/27.2V/35% Stick 30.0A

150A/26.0V/60% Stick 23.0A

130A/25.2V/100% Stick 19.0A

(1)

Input current on 60 hertz input.

•Added Stick Crisp Mode for exceptional Fleetweld®5P &5P+ (E6010) Performance.

•Improved TIG starting. Now starts DC (-) to maintain a sharp tungsten

•Adjustable DC strike mode – Allows adjustment of a hotter or colder

start depending on the tungsten diameter.

•Voltage Reduction Device™(VRD™)– Reduces the open circuit voltage

in STICK mode for use in electrically hazardous conditions or when

the use of a VRD is required.

•200 amps @ 40% duty cycle is the highest output rating in this

machine class

•Fan-As-Needed™(F.A.N.™)– Fan only operates when needed

to reduce power consumption, noise and dust in machine

•Three-year Lincoln Warranty on parts and labor

NEW &

IMPROVED

NEW &

IMPROVED

www.lincolnelectric.com/tig-welders

TIG Welders

Invertec®V205-T DC

Code Quality DC TIG Welding

Product Product Input Power Rated Output Input Current @ H x W x D Net Weight

Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output(1) Output Range inches (mm) lbs.(kg)

Invertec®K2629-1 115/1/50/60 150A/16.0V/40% TIG 34.0A 6-200A DC 15.0 x 8.5 x 19.0 38

V205-T DC 120A/14.8V/60% TIG 25.0A Max OCV: 53.7V (381 x 216 x 483) (17.3)

100A/14.0V/100% TIG 20.0A

230/1/50/60 200A/18.0V/40% TIG 30.0A

170A/16.0V/60% TIG 18.0A

140A/15.6V/100% TIG 15.0A

115/1/50/60 110A/24.4V/35% Stick 34.0A

90A/23.6V/60% Stick 28.0A

70A/22.8V/100% Stick 20.0A

230/1/50/60 180A/27.2V/35% Stick 30.0A

150A/26.0V/60% Stick 23.0A

130A/25.2V/100% Stick 19.0A

(1)

Input current on 60 hertz input.

•Added Stick Crisp Mode for exceptional Fleetweld®5P &5P+ (E6010) Performance.

•Improved TIG starting – Starts DC(-) to maintain a sharp tungsten

•Adjustable DC strike mode – Allows adjustment of a hotter or colder

start depending on the tungsten diameter.

•Voltage Reduction Device™(VRD™)– Reduces the open circuit voltage

in STICK mode for use in electrically hazardous conditions or when

the use of a VRD™is required.

•200 amps @ 40% duty cycle – highest output rating in this machine class.

•Fan-As-Needed™(F.A.N.™)– Fan only operates when needed to reduce

power consumption, noise and dust in machine

•Three-year Lincoln Warranty on parts and labor

The Invertec®V205-T DC is a compact, TIG power source intended for critical DC TIG welding.

From maintenance to production fabrication, to motorsports, aerospace, nuclear piping, and

shipbuilding, this feature-packed inverter is flexible enough for almost any job!

Invertec®V310-T AC/DC

Customize the Arc with Dynamic Display™

The Invertec®V310-T AC/DC is the most technologically advanced

AC/DC TIG welder in its class. It fits the bill for serious fabrication,

maintenance, and production work, yet its compact, lightweight

size makes it ideal for field applications like advanced

motorsports, aerospace, shipbuilding, and construction.

•Dynamic LCD Display (patent pending) – Shows the effect

of adjusting the various welding parameters making

setup simple.

•Adjustable AC Frequency and Selectable Waveshapes –

Allows you to customize the arc.

•Soft, Crisp and AC Stick Modes – Excellent welding

performance for all electrode, even E6010!

•Optional Cool-Arc®35 “Smart” water cooler – Digitally

controls the speed of the water cooler’s 3-phase pump

motor based on coolant temperature for quiet operation

and long dependable life.

•208-460 1/3 phase auto-reconnect – Weld just about

anywhere with minimal set up.

•High efficiency inverter – Yields extremely low input

currents.

Processes

• Stick

• TIG

Output Input

One-Pak®Pkg. (K2695-1) Includes

• K2228-1 Invertec™V310-T AC/DC

• K2630-1 Coolarc™35 Water Cooler

• K2694-1 Inverter Cart

• K2267-1 TIG Mate™20 Torch Kit

• K870 Foot Amptrol®

Key Options

• K2630-1 Coolarc™35 Water Cooler

• K2694-1 Inverter Cart

• K2666-1 TIG Mate™17 Air Cooled

TIG Torch Starter Pack

• K870 Foot Amptrol®

• K963-3 Hand Amptrol®

•

More options at end of section

Literature

E3.115

PHASE

www.lincolnelectric.com/tig-welders

TIG Welders

Product Product Input Power Input Current @ H x W x D Net Weight

Name Number Phase Voltage/Hertz Rated Output Rated Output Output Range inches (mm) lbs.(kg)

Invertec®K2228-1 3-Phase 460/50/60 210A/18.4V/100% 7.3 5-310A 17.3 x 10.6 x 24 75

V305-T AC/DC 230A/19.2V/60% 8.3 Max. OCV: (34)

310A/22.4V/40% 12.3 80V

230/50/60 210A/18.4V/100% 13.9

230A/19.2V/60% 15.8

310A/22.4V/30% 24.6

1-Phase 460/50/60 200A/18.0V/100% 13.6

220A/18.8V/60% 14.9

310A/22.4V/35% 23.1

230/50/60 200A/18.0V/100% 21.9

220A/18.8V/60% 24.6

310A/22.4V/25% 41.5

208/50/60 200A/18.0V/100% 24.2

220A/18.8V/60% 27.7

310A/22.4V/25% 47.3

(1)

Input current on 60 hertz input.

Shown:

K2228-1 Invertec

V3005-T AC/DC

with K2630-1 Cool-Arc

35 Water Cooler

Chip Foose at the Lincoln Booth (2007 AWS/Fabtech Show)

I Choose Lincoln Electric!

Foose, Chip Foose and Foose Design are registered trademarks

of Foose Design, Inc. and used with permission.

www.lincolnelectric.com/tig-welders

TIG Welders

TIG Options

See “Recommended General Options” pgs.149-171 for descriptions.

Precision TIG®225

General Options

K2348-1 Understorage Cart

K2617-1 Dual Cylinder Cart

K2616-1 Small Wire Feeder Welder Mounting Bracket

K2378-1 Medium Canvas Cover

— Fume Extraction System

Stick Options

K2374-1 Stick Electrode Holder and Cable

TIG Options

K2266-1 TIG-Mate™17 TIG Torch Starter Kit (air-cooled)

K2267-1 TIG-Mate™20 TIG Torch Starter Kit (water-cooled)

K2413-1 TIG-Mate™9 TIG Torch Starter Kit (air-cooled)

K1781-9 PTA-9F Flexible Head w/Ultra-Flex™Cable Torch

Package (12.5 ft., 1pc)

K1783-12 PTA-26 TIG Torch Package w/Ultra-Flex™Cable (12.5 ft., 1pc)

KP2414-1 PTA-9/PTW-20 Gas Lens Parts Kit

KP508 Parts Kit For PTA-17 Series Torches

KP509 Parts Kit For PTW-18 and PTA-26 Series Torches

K870 Foot Amptrol®

K963-3 Hand Amptrol®(Rotary Track Style)

K814 Arc Start™Switch

K1813-1 Cool-Arc®40 Water Cooler 115/1/50/60

— Cut Length Consumables

Precision TIG®275

General Options

K2621-1 Advanced Control Panel

K1869-1 Undercarriage

K2150-1 Work Clamp and Cable Assembly

K1831-1 Power Factor Capacitor Kit

— Fume Extraction System

Stick Options

K875 Accessory Kit, 150 Amp

K704 Accessory Kit, 400 Amp

K857 Remote Output Control, 25 ft. (7.6 m)

K857-1 Remote Output Control, 100 ft. (30 m)

TIG Options

— Pro-Torch™Air and Water-Cooled TIG Torches

K2166-3 PTA-9, -17 One Cable Torch Adapter

K2166-2 PTA-9, -17, -26 Two Cable Torch Adapter

K2166-1 PTA-26 One Cable Torch Adapter

K1828-1 Under-Cooler Cart Water Cooler

3100211 Harris®Argon Flowmeter Regulator and Hose Kit

K870 Foot Amptrol®

K963-3 Hand Amptrol®(Rotary Track Style)

K814 Arc Start Switch

— Cut Length Consumables

Precision TIG®375

General Options

K1869-1 Undercarriage

K2150-1 Work Clamp and Cable Assembly

— Fume Extraction System

Stick Options

K704 Accessory Kit, 400 Amp

K857 Remote Output Control, 25 ft. (7.6 m)

K857-1 Remote Output Control, 100 ft. (30 m)

TIG Options

— Pro-Torch™Air and Water-Cooled TIG Torches

K2166-3 PTA-9, -17 One Cable Torch Adapter

K2166-2 PTA-9, -17, -26 Two Cable Torch Adapter

K2166-1 PTA-26 One Cable Torch Adapter

K1828-1 Under-Cooler Cart Water Cooler

3100211 Harris®Argon Flowmeter Regulator and Hose Kit

K870 Foot Amptrol®

K963-3 Hand Amptrol®(Rotary Track Style)

K814 Arc Start Switch

— Cut Length Consumables

Invertec®V155-S

General Options

K2275-1 Welding Cart (80 cu ft bottle capacity)

K852-25 Twist-Mate™ Cable Plug Kit

— Fume Extraction System

TIG Options

K1781-7 PTA-9FV Flexible Head Gas Valve Torch (25 ft., 1 pc.)

K960-2 Small Twist-Mate™Torch Adapter (with separate gas)

KP507 Parts Kit for PTA-9 Series Torches

K1782-13 PTA-17FV Flex Head Gas Valve TIG Torch

w/Ultra-Flex™Cable (12.5 ft., 1 pc.)

K960-2 Small Twist-Mate™Torch Adapter (with separate gas)

KP508 Parts Kit for PTA-17 Series Torches

K586-1 Deluxe Adjustable Gas Regulator and Gas Hose Kit

Invertec®V160-T

General Options

K2275-1 Welding Cart (80 cu ft. bottle capacity)

K520 Utility Cart (150 cu ft. bottle capacity)

K2377-1 Small Canvas Cover

— Fume Extraction System

Stick Options

K2394-1 Stick Electrode Holder, Work Clamp, Cable

&Twist-Mate™Set

TIG Options

K2413-1 TIG-Mate™9 TIG Torch Starter Kit (air-cooled)

K2266-1 TIG-Mate™17 TIG Torch Starter Kit (air-cooled)

K2267-1 TIG-Mate™20 TIG Torch Starter Kit (water-cooled)

3100211 Harris®Argon Flowmeter Regulator and Hose Kit

K870 Foot Amptrol®

K963-3 Hand Amptrol®(Rotary Track Style)

K814 Arc Start Switch

K1813-1 Cool-Arc®40 Water Cooler 115/1/50/60

— Cut Length Consumables

www.lincolnelectric.com/tig-welders

TIG Welders

TIG Options, con’t.

See “Recommended General Options” pgs.149-171 for descriptions.

Invertec®V205-T AC/DC

General Options

K2275-1 Welding Cart (80 cu ft. bottle capacity)

K520 Utility Cart (150 cu ft. bottle capacity)

K2377-1 Small Canvas Cover

— Fume Extraction System

Stick Options

K2394-1 Stick Electrode Holder, Work Clamp, Cable

&Twist-Mate™Set

TIG Options

K2413-1 TIG-Mate™9 TIG Torch Starter Kit (air-cooled)

K2266-1 TIG-Mate™17 TIG Torch Starter Kit (air-cooled)

K2267-1 TIG-Mate™20 TIG Torch Starter Kit (water-cooled)

3100211 Harris®Argon Flowmeter Regulator and Hose Kit

K870 Foot Amptrol®

K963-3 Hand Amptrol®(Rotary Track Style)

K814 Arc Start™Switch

K1813-1 Cool-Arc®40 Water Cooler 115/1/50/60

K1781-1 PTA-9 TIG Torch (12.5 ft., 1 pc.)

K1622-1 Twist-Mate™Torch Adapter, PTA-9, -17

K1783-1 PTA-26 TIG Torch (12.5 ft., 1 pc.)

K1622-3 Twist-Mate™Torch Adapter, PTA-26

K1784-3 Magnum®PTW-20 Braided TIG Torch (12.5 ft., 3 pc.)

K1622-4 Twist-Mate™Torch Adapter, Water-Cooled

K1859-2 Water Hose Kit, 25 ft. (5/8 LH CGA to 5/8 LH CGA)

— Cut Length Consumables

Invertec®V205-T DC

General Options

K2275-1 Welding Cart (80 cu ft. bottle capacity)

K520 Utility Cart (150 cu ft. bottle capacity)

K2377-1 Small Canvas Cover

— Fume Extraction System

Stick Options

K2394-1 Stick Electrode Holder, Work Clamp, Cable

&Twist-Mate™Set

TIG Options

K2413-1 TIG-Mate™9 TIG Torch Starter Kit (air-cooled)

K2266-1 TIG-Mate™17 TIG Torch Starter Kit (air-cooled)

K2267-1 TIG-Mate™20 TIG Torch Starter Kit (water-cooled)

3100211 Harris®Argon Flowmeter Regulator and Hose Kit

K870 Foot Amptrol®

K963-3 Hand Amptrol®(Rotary Track Style)

K814 Arc Start™Switch

K1813-1 Cool-Arc®40 Water Cooler 115/1/50/60

K1859-2 Water Hose Kit - 25 ft (5/8 LH CGA to 5/8 LH CGA)

K1781-1 PTA-9 TIG Torch (12.5ft 1pc)

K1622-1 Twist-Mate™Torch Adapter - PTA-9, -17

K1782-1 PTA-17 TIG Torch (12.5ft 1pc)

K1622-1 Twist-Mate™Torch Adapter - PTA-9, -17

K1783-1 PTA-26 TIG Torch (12.5ft 1pc)

K1622-3 Twist-Mate™Torch Adapter - PTA-26

K1784-3 Magnum®PTW-20 Braided TIG Torch (12.5ft 3pc)

K1622-4 Twist-Mate™Torch Adapter - Water-Cooled

— Cut Length Consumables

Invertec®V310-T AC/DC

General Options

K2694-1 Inverter Cart

— Fume Extraction System

Stick Options

K2394-1 Stick Electrode Holder, Work Clamp, Cable

&Twist-Mate™Set

TIG Options

K2413-1 TIG-Mate™9 TIG Torch Starter Kit (air-cooled)

K2266-1 TIG-Mate™17 TIG Torch Starter Kit (air-cooled)

K2267-1 TIG-Mate™20 TIG Torch Starter Kit (water-cooled)

3100211 Harris®Argon Flowmeter Regulator and Hose Kit

K870 Foot Amptrol®

K963-3 Hand Amptrol®(Rotary Track Style)

K814 Arc Start™Switch

K2630-1 Cool-Arc®35 Water Cooler

K1781-1 PTA-9 TIG Torch (12.5 ft., 1 pc.)

K1622-1 Twist-Mate™Torch Adapter, PTA-9, -17

K1783-1 PTA-26 TIG Torch (12.5 ft., 1 pc.)

K1622-3 Twist-Mate™Torch Adapter, PTA-26

K1784-3 Magnum®PTW-20 Braided TIG Torch (12.5 ft., 3 pc.)

K1622-4 Twist-Mate™Torch Adapter, Water-Cooled

— Cut Length Consumables

www.lincolnelectric.com/mig-welders

Power MIG®– The Professional’s Choice!SM

• For home, farm, autobody, maintenance or fabrication.

• Diamond Core™Technology delivers a superior arc.

• Professional Drive System.

• Spool Gun Ready—New low cost Magnum®100SG.

• Great Arc Starts

• Low Spatter

• Excellent Out-of-Position Arc Action

• Enhanced Stainless &

Aluminum Performance

120 Volt

Input

208-230 Volt

Input

MIG

MIG Pulsed

Flux-Cored

Stick

TIG Touch-Start®

Phase

Hertz

Compact

Spool Gun Capable

Locking Tool Storage

Meters

Synergic Control

Push-Pull Model

Diamond Core

Technology™

Chopper Technology®

Waveform Control

Technology®

MODEL

KEY: Excellent Good Optional

PROCESS INPUT

OUTPUT FEATURES

SP-140T

Power MIG®140C

SP-180T

Power MIG®180C

Power MIG®215

Power MIG®255C

Power MIG®350MP

30-140

30-180

160

1 50/60

160

1 50/60

30-250

30-300

5-350

30-180

••

•• •

••

•• •

••• •

••••• • •

Current Range

(Amps)

Wire Feed

Speed Range

ipm (m/min)

Solid Wire

Size Range

in. (mm)

Cored Wire

Size Range

in. (mm)

50-500

(1.3-12.7)

50-500

(1.3-12.7)

50-500

(1.3-12.7)

50-500

(1.3-12.7)

50-700

(1.3-17.7)

50-700

(1.3-17.7)

50-700

(1.3-17.7)

.023-.035

(0.6-0.9)

.023-.035

(0.6-0.9)

.023-.035

(0.6-0.9)

.023-.035

(0.6-0.9)

.023-.045

(0.6-1.2)

.023-.035

(0.6-0.9)

.023-.045

(0.6-1.2)

.035

(0.9)

.035

(0.9)

.035-.045

(0.9-1.2)

.035-.045

(0.9-1.2)

.035-.045

(0.9-1.2)

.035-.045

(0.9-1.2)

.035-.045

(0.9-1.2)

Thin Sheet Metal Autobody Work

SP-140T

120 Volt AC Input Compact Wire Welder

SP-180T

More Power for Thicker Material

Product Product Input Power Rated Output Input Current @ H x W x D Net Weight

Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg)

SP-140T K2688-1 120/1/60 90A/19.5V/20% 20A 30-140 Amps DC 14 x 10.15 x 18.6 58

(Tapped Voltage 50-500 ipm WFS (357 x 258 x 472) (26.3)

Control) (1.3-12.7 m/min)

Max. OCV: 33

Product Product Input Power Rated Output Input Current @ H x W x D Net Weight

Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg)

SP-180T K2689-1 208/230/1/60 208: 130A/17V/30% 20A 30-180 Amps DC 14 x 10.15 x 18.6 66

230: 130A/20V/30% 50-500 ipm WFS (357 x 258 x 472) (30)

(1.3-12.7 m/min)

Max. OCV: 33V

DC 1

PHASE

DC 1

PHASE

Here’s a great little welder for project and repair welding with MIG on mild steel or stainless

and flux-cored on mild steel.

•Ready to Weld! Includes mild steel MIG AND flux-

cored wire spools, regulator and basic handshield.

Just add shielding gas (Sold separately).

•Easy to Set – 5 position tap voltage control and

continuous full-range wire feed speed control

help you dial in your application.

•Wide 30-140 amp welding output range.

•MIG weld 24 gauge up to 10 gauge (.135")

sheet metal in a single pass. Weld up to

5/16" steel using self-shielded Lincoln

Innershield®wire (FCAW-S).

•Spool Gun Ready – add the optional

Magnum®100SG spool gun for reliable

aluminum wire feeding.

•Three-year warranty on parts and labor.

Just plug this compact wire welder into a 208 or 230V outlet in your garage, barn or shop

and start welding– up to 3/16”with MIG welding and 1/2” with gas-less flux-cored welding.

Processes

• MIG

• Flux-Cored

Output Input

Unit Includes

• Magnum®100L gun 10 ft. (3.0 m)

• .025" (0.6 mm) Contact Tips (Qty. 3)

• .035" (0.9 mm) Contact Tips (Qty. 3)

• Gasless Nozzle for Innershield®

• Gas Nozzle for MIG

• Spindle Adapter, 8" (203 mm)

Dia. Spools

• .025"-.030" (0.6-0.7 mm) MIG

Drive Roll

• .035" (0.9 mm) MIG Drive Roll

• .030"-.045" (0.7-1.1 mm) Knurled

Drive Roll

• Adjustable Gas Regulator &Hose

• 2 lb. (0.90 kg) Spool of SuperArc®

L-56®MIG wire

• 1 lb. (0.45 kg) Spool NR®-211-MP

• Work Clamp &10 ft. (3.0 m) Cable

• Handshield

• How to Use DVD

Key Options

•

More options at end of section

Literature

E7.41

Processes

• MIG

• Flux-Cored

Output Input

Unit Includes

• Magnum®100L gun 10 ft. (3.0 m)

• .025" (0.6 mm) Contact Tips (Qty. 3)

• .035" (0.9 mm) Contact Tips (Qty. 3)

• Gasless Nozzle for Innershield®

• Gas Nozzle for MIG

• Spindle Adapter, 8" (203 mm)

Dia. Spools

• .025"-.030" (0.6-0.7 mm) MIG

Drive Roll

• .035" (0.9 mm) MIG Drive Roll

• .030"-.045" (0.7-1.1 mm) Knurled

Drive Roll

• Adjustable Gas Regulator &Hose

• 2 lb. (0.90 kg) Spool of SuperArc®

L-56®MIG wire

• 1 lb. (0.45 kg) Spool NR®-211-MP

• Work Clamp &10 ft. (3.0 m) Cable

• Handshield

• How to Use DVD

Key Options

•

More options at end of section

Literature

E7.42

•Ready to Weld! Includes both mild steel MIG AND flux-

cored wire as well as an adjustable gas regulator.

Just add shielding gas (sold separately).

•Easy to Set – 5 position tap voltage control and

continuous full-range wire feed speed control

help you dial in your application.

•Wide 30-180 amp welding output range –

use .025" wire on the thinnest sheet metal

up to .045" flux-cored wire on thick plate.

•MIG weld 24 gauge up to 3/16" sheet

metal in a single pass. Weld up to 1/2"

steel using self-shielded Lincoln

Innershield®wire (FCAW-S).

•Spool Gun Ready – add the optional

Magnum®100SG spool gun for reliable

aluminum wire feeding.

•Three-year warranty on parts and labor.

www.lincolnelectric.com/mig-welders

MIG: Wire Feeder/Welders

Power MIG®140C

Premium 120 Volt Input Wire Welder

Power MIG®180C

Premium 230 Volt Compact Wire Welder

Product Product Input Power Rated Output Input Current @ H x W x D Net Weight

Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg)

Power MIG®140C K2471-1 120/1/60 90A/19.5V/20% 20A 30-140 Amps DC 14 x 10.15 x 18.6 58

(Continuous Voltage Control) 50-500 ipm WFS (357 x 258 x 472) (26.3)

(1.3-12.7 m/min)

Max. OCV: 33V

DC 1

PHASE

Home projects and repair, sheet metal and autobody work, farm and small shop welding—the

Power MIG®140C designed for 120 volt household power does it all!

• Exclusive Diamond Core™Technology delivers

an outstanding arc you’ll notice immediately:

– Great arc starts make getting started easy.

– Wide voltage “sweet spot” gives you a very

forgiving arc.

– Extremely low spatter reduces clean-up.

– Outstanding aluminum &stainless

performance.

• Wide 30-140 amp welding output range is

the highest output in the 120 volt input

power welder class.

• MIG weld 24 gauge up to 10 gauge (.135")

sheet metal in a single pass. Weld up to

5/16” steel using self-shielded Lincoln

Innershield®wires (FCAW-S).

•Three-year warranty on parts and labor.

• Exclusive Diamond Core™Technology delivers

an outstanding arc you‘ll notice immediately:

– Great arc starts make getting started easy.

– Wide voltage “sweet spot” gives you a very

forgiving arc.

– Extremely low spatter reduces clean-up.

– Outstanding aluminum &stainless

performance.

• Wide 30-180 amp welding output

range is the highest output in this

welder class.

• MIG weld 24 gauge up to 3/16" sheet

metal in a single pass. Weld up to 1/2"

steel using self-shielded Lincoln

Innershield®wires (FCAW-S).

•Three-year warranty on parts and labor.

Whether you’re a farmer or a fabricator, an autobody shop or a backyard mechanic, the Power

MIG®180C helps you get the job done! It’s a portable wire welder designed for use with industrial

230 volt input power, so you can weld on thicker material—up to 3/16"

with MIG welding and 1/2" with gas-less flux-cored welding.

Shown:

K2471-1 Power MIG

140C

Shown:

K2473-1 Power MIG

180C

Processes

• MIG

• Flux-Cored

Output Input

Unit Includes

• Magnum®100L Gun, 10 ft. (3.0 m)

• Gas and Gasless Nozzles

• Cable Liner

• Contact Tips

• Work Cable and Clamp

• Adjustable Gas Regulator & Hose

• Spindle Adapter

• 2 lb. (0.90 kg) Spool of SuperArc®

L-56 Mild Steel MIG Wire

• 1 lb. (0.45 kg) Spool NR®-211-MP

Flux-Cored Wire

• Learn-To-Use DVD

Key Options

• K520 Utility Cart, 150 cu ft. bottle

capacity

• K2377-1 Small Canvas Cover

• K2525-1 Spot Timer Kit

• K2532-1 Magnum®100SG

Spool Gun

•

More options at end of section

Literature

E7.23

Processes

• MIG

• Flux-Cored

Output Input

Unit Includes

• Magnum®100L Gun, 10 ft. (3.0 m)

• Gas and Gasless Nozzles

• Cable Liner

• Contact Tips

• Work Cable and Clamp

• Adjustable Gas Regulator & Hose

• Spindle Adapter

• 2 lb. (0.90 kg) Spool of SuperArc®

L-56 Mild Steel MIG Wire

• 1 lb. (0.45 kg) Spool NR®-211-MP

Flux-Cored Wire

• Learn-To-Use DVD

Key Options

• K520 Utility Cart, 150 cu ft. bottle

capacity

• K2377-1 Small Canvas Cover

• K2525-1 Spot Timer Kit

• K2532-1 Magnum®100SG

Spool Gun

•

More options at end of section

Literature

E7.24

DC 1

PHASE

Product Product Input Power Rated Output Input Current @ H x W x D Net Weight

Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg)

Power MIG®180C K2473-1 208/230/1/60 130A/17V/30% 20A 30-180 Amps DC 14 x 10.15 x 18.6 66

(Continuous Voltage Control) 130A/17V/30% 50-500 ipm WFS (357 x 258 x 472) (30)

(1.3-12.7 m/min)

Max. OCV: 33V

www.lincolnelectric.com/mig-welders

MIG: Wire Feeder/Welders

www.lincolnelectric.com/mig-welders

Power MIG

®215

Simple Control for Sheet Metal Welding

• More Output—rated at 215 amps/22 volts @ 30% duty cycle,

with an amperage range of 30-250 amps DC – the highest

rating and widest amperage range in its class.

•Diamond Core Technology™delivers a forgiving arc, excellent

out-of-position arc action, a wide voltage sweet spot at a given

wire feed speed and low spatter.

• Rugged cast aluminum industrial wire drive features dual

driven rolls, regulated wire feed speed control, easy-turn

numeric tension indicator, brass-to-brass connections and

Lincoln’s 100% wire supporting split wire guide system.

• Generous 15 ft. (4.5 m) gun and cable assembly makes

it easy to reach your work.

• Seven tapped voltage ranges make it easy to

select the right procedure for your application.

• 115 volt auxiliary power receptacle for grinders,

tool chargers.

•Three-year warranty on parts and labor. (90 days on gun.)

Power MIG®255C

The Professional’s Choice!SM for Job Shop Fabrication

•Diamond Core Technology™delivers a wide voltage sweet spot across

the welding range, low spatter levels and a forgiving arc on steel,

stainless and aluminum—even for demanding out-of-position work.

• Rugged cast aluminum industrial wire drive features dual driven rolls,

easy-turn numeric tension indicator, brass-to-brass gun connections

and Lincoln’s®100% wire-supporting split wire guide system.

• Digital meters display, preset wire feed speed and voltage,

and actual amperage and voltage while welding.

• Spool Gun Ready—electronics and second gas solenoid

are built-in to drive either the Magnum®SG or Magnum®

250LX™spool gun.

• 115V auxiliary receptacle (208/230V model only) powers

a grinder or other equipment.

•Base Unit Includes: Power MIG®255C; Magnum®250L Gun & 15 ft (4.5 m) “quick-connect“ cable assembly

eqipped with fixed gas nozzle assembly; Work Clamp & Cable, 10 ft. (3.0 m); 10 ft. (3.0 m) 230V Input Power

Cable w/Plug (208/230V model only); .035"/.045" (0.9/1.2 mm) Drive Rolls & Guide for Steel; Gas Regulator &

Hose Kit for CO2or Argon blend gases.

•Three-year warranty on parts and labor. (90 days on gun.)

Product Product Input Power Rated Output Input Current @ H x W x D Net Weight

Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg)

Power MIG®255C K2417-1 208/230/1/60 250A/26V/40% 50/46A 30-300 Amps — —

One-Pak®w/Spool Gun 50-700 ipm WFS

Power MIG®255C K2416-1 208/230/1/60 50/46A (1.3 -17.7 m/min) 31.8 x 18.9 x 38.8 240 (109)

K2416-2 230/460/575/1/60 47/24/19A Max. OCV: 40V (808 x 480 x 985) (with gun)

DC 1

PHASE

DC 1

PHASE

The Power MIG®215 offers the autobody and sheet metal

fabrication industries top welding performance and a host

of professional features not often found at this price.

The Power MIG®255C sets the standard for MIG and

flux-cored welding in industrial production, job shop

fabrication, maintenance or repair work.

Processes

• MIG

• Flux-Cored

Output Input

Unit Includes

• Magnum®250L Gun, 15 ft. (4.5 m)

• Work Cable and Clamp

• Contact Tips

• Cable Liner

• Drive Rolls

• Adjustable Gas Regulator & Hose

Key Options

• K2378-1 Medium Canvas Cover

• K1809-1 Magnum®SG Spool

Gun/Adapter

•

More options at end of section

Literature

E7.51

Processes

• MIG

• Flux-Cored

Output Input

One-Pak®Spool Gun Pkg. Includes

• Power MIG 255C

• Magnum®SG Spool Gun

• Magnum®SG Cable Adapter Plug

• Spool Gun Holder

• Dual Cylinder Mounting Kit

Key Options

• K1702-1 Dual Cylinder Kit

• K2378-1 Medium Canvas Cover

• K2490-1 Magnum®250LX™Spool

Gun

•

More options at end of section

Literature

E7.54

Product Product Input Power Rated Output Input Current @ H x W x D Net Weight

Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg)

Power MIG®215 K2326-1 208/230/1/50/60 215A/22V(1)/30% 45/41A 30-250 Amps DC 31.8 x 18.9 x 38.8 198

190A/23V/40% 42/38A 50-700 ipm WFS (808 x 408 x 985) (90)

170A/24V/60% 39/35A (1.3 -17.7 m/min)

Max. OCV: 39V

(1)

21V on 220V 50 Hz input.

www.lincolnelectric.com/mig-welders

MIG: Wire Feeder/Welders

Power MIG®350MP

When you want more than just a MIG machine, the Power MIG®350

is the choice for you.

Lincoln’s® Chopper Technology®delivers more welding processes: stick, TIG, MIG, flux-

cored, and advanced processes such as Power Mode®and Pulse-On-Pulse®. With the simplicity

and sophistication of synergic control, no other wire feeder/welder offers so much!

The Professional’s Choice!SM

• Pulse-on-Pulse®improves cleaning action when welding aluminum

and delivers a TIG-like appearance to the weld beads.

• Synergic control of voltage and wire feed speed allows

you to set weld procedures with one control.

• Push-Pull or Spool Gun Ready—A second gas solenoid

and other electronics are built-in to drive either a spool

gun or push-pull gun.

• 115V auxiliary receptacle powers a grinder or other equipment.

• Dual Procedure capable—select between either two

welding procedures or two welding modes.

•Rugged cast aluminum industrial wire drive features dual

driven rolls, regulated wire feed speed control, easy-turn

numeric tension indicator, brass-to-brass connections and

Lincoln’s®100% wire supporting split wire guide system.

•Base Unit Includes: Power MIG®350

;

Magnum®300 Gun &15 ft. (4.5m) Cable;

.035"/.045" (0.9/1.2 mm) Drive Rolls &Guide

for Steel; Regulator &Hose; Work Clamp

&Cable; 230V Input Cord &Plug.

•Three-year warranty on parts and labor.

(90 days on gun.)

(1)

40% on 208V input. Ratings based on 60 Hz operation.

Processes

•Stick

•TIG

• MIG

• Pulsed

• Flux-Cored

Output Input

Push-Pull One-Pak®Includes

• Power MIG®350MP (K2403-1)

• Python®-

Plus

Push-Pull Gun,

25 ft. (7.6 m)

• 3/64" Aluminum Drive Roll Kit

• Magnum®300 Gun, 15 ft. (4.5m)

• Cable Liner

• Contact Tips

• Work Clamp and Cable

• Adjustable Gas Regulator & Hose

Key Options

• K1702-1 Dual Cylinder Kit

• K2378-1 Medium Canvas Cover

• K2447-2 Python®-

Plus

Push-Pull

Gun, 25 ft. (7.6 m)

• K2490-1 Magnum®250LX Spool

Gun

•

More options at end of section

Literature

E7.57

DC 1

PHASE

Product Product Input Power Rated Output Input Current @ H x W x D Net Weight

Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg)

Power MIG®350

K2451-2 208/230/460/575/1/50/60 300A/32V/60%(1) 72/62/31/25A 5-350 Amps DC — —

Push-Pull One-Pak®50-700 ipm WFS

Power MIG®350

K2403-1 (1.3 -17.7 m/min) 31.8 x 18.9 x 38.8 255

Max. OCV: 67 (808 x 408 x 985) (116)

MIG: Wire Feeder/Welders

www.lincolnelectric.com/mig-welders

MIG: Wire Feeder/Welders Options

See “Recommended General Options” pgs.149-171 for descriptions.

SP-140T and SP-180T

General Options

K2275-1 Welding Cart (80 cu. ft. bottle capacity)

K520 Utility Cart (150 cu. ft. bottle capacity)

K2377-1 Small Canvas Cover

K2525-1 Spot Timer Kit

— Fume Extraction System

Wire Feeder Options

K2532-1 Magnum®100SG Spool Gun

K2528-1 .045" Innershield®Welding Kit (Power MIG®180T only)

KP2529-1 Drive Roll, .025"-.030" Smooth

KP2529-2 Drive Roll, .035" Smooth

KP2529-3 Drive Roll, .030"-.045" Knurled

Power MIG®140C and Power MIG®180C

General Options

K2275-1 Welding Cart (80 cu. ft. bottle capacity)

K520 Utility Cart (150 cu. ft. bottle capacity)

K2377-1 Small Canvas Cover

K2525-1 Spot Timer Kit

— Fume Extraction System

Wire Feeder Options

K2532-1 Magnum®100SG Spool Gun

K2528-1 .045" Innershield®Welding Kit (Power MIG®180C only)

KP2529-1 Drive Roll, .025"-.030" Smooth

KP2529-2 Drive Roll, .035" Smooth

KP2529-3 Drive Roll, .030"-.045" Knurled

KP2531-1 Inner Wire Guide, .025"-.035" Steel

KP2531-2 Inner Wire Guide, .045" Steel

Power MIG®215

General Options

K2378-1 Medium Canvas Cover

K466-6 Connector Kit – Power MIG®/Wire-Matic™

K1809-1 Magnum®SG Spool Gun and Adapter

(includes spool gun holder)

K1703-1 3/64" Aluminum Feeding Kit

K363P 22-30 lb. Readi-Reel®Adapter

K468 8" O.D. Spool Adapter

K1702-1 Dual Cylinder Mounting Kit

KP1696-030S Drive Roll Kit, .023"-.030" Solid Wire

KP1696-035S Drive Roll Kit, .035" Solid Wire

KP1696-1 Drive Roll Kit, .035" and .045" Solid Wire

KP1696-2 Drive Roll Kit, .040" Solid Wire

KP1696-045S Drive Roll Kit, .045" Solid Wire

KP1697-035C Drive Roll Kit, .030"-.035" Cored Wire

KP1697-045C Drive Roll Kit, .040"-.045" Cored Wire

KP1695-3/64A Drive Roll Kit, 3/64" Aluminum Wire

— Fume Extraction System

Power MIG®255C

General Options

K1701-1 Timer Kit

K1702-1 Dual Cylinder Mounting Kit

K1703-1 3/64" Aluminum Feeding Kit

K2378-1 Medium Canvas Cover

K466-6 Connector Kit – Power MIG/Wire-Matic™

K363P 22-30 lb. Readi-Reel®Adapter

K468 8" O.D. Spool Adapter

KP1696-030S Drive Roll Kit, .023-.030" Solid Wire

KP1696-035S Drive Roll Kit, .035" Solid Wire

KP1696-1 Drive Roll Kit, .035" and .045" Solid Wire

KP1696-2 Drive Roll Kit, .040" Solid Wire

Power MIG®255C, con’t.

General Options

KP1696-045S Drive Roll Kit, .045" Solid Wire

KP1697-035C Drive Roll Kit, .030"-.035" Cored Wire

KP1697-045C Drive Roll Kit, .040"-.045" Cored Wire

KP1695-3/64A Drive Roll Kit, 3/64" Aluminum Wire

— Fume Extraction System

Spool Gun Options

K2490-1 Magnum®250LX Spool Gun

K2519-1 Control Cable Extension, 25 ft

K487-25 Magnum®SG Spool Gun, Air-Cooled, w/Remote, 25 ft.

K2445-1 Power MIG®255C/Magnum®SG Spool Gun Control

Cable Adapter

K1738-1 Spool Gun Holder

Power MIG®350MP

General Options

KP1696-030S Drive Roll Kit, .023"-.030" Solid Wire

KP1696-035S Drive Roll Kit, .035" Solid Wire

KP1696-1 Drive Roll Kit, .035" and .045" Solid Wire

KP1696-2 Drive Roll Kit, .040" Solid Wire

KP1696-045S Drive Roll Kit, .045" Solid Wire

KP1697-035C Drive Roll Kit, .030"-.035" Cored Wire

KP1697-045C Drive Roll Kit, .040"-.045" Cored Wire

KP1695-035A Drive Roll Kit, .035" Aluminum Wire

KP1695-3/64A Drive Roll Kit, 3/64" Aluminum Wire

K1702-1 Dual Cylinder Mounting Kit

K2378-1 Medium Canvas Cover

— Fume Extraction System

Stick Options

K875 Accessory Kit, 150 Amp

K704 Accessory Kit, 400 Amp

K857 Remote Output Control, 25 ft. (7.6 m)

K857-1 Remote Output Control, 100 ft. (30 m)

TIG Options

— Pro-Torch™TIG Torches

KP508 Parts Kit For PTA-17 Series Torches

KP509 Parts Kit For PTW-18 and PTA-26 Series Torches

K870 Foot Amptrol®

K963-3 Hand Amptrol®(Rotary Track Style)

K814 Arc Start™Switch

Wire Feeder Options

K489-8 Fast-Mate™Adapter For Power MIGs

K2447-1 Python®-

Plus

Push-Pull Gun, Air-Cooled, 15 ft.

K2447-2 Python®-

Plus

Push-Pull Gun, Air-Cooled, 25 ft.

K2447-3 Python®-

Plus

Push-Pull Gun, Air-Cooled, 50 ft.

K2296-2 Prince®XL Push-Pull Gun, Air-Cooled, 25 ft.

K2154-1 Push-Pull Gun Connection Kit

K363P 22-30 lb. Readi-Reel®Adapter

K468 8" O.D. Spool Adapter

Spool Gun Options

K2490-1 Magnum®250LX Spool Gun

K2519-1 Control Cable Extension, 25 ft.

K1738-1 Spool Gun Holder

www.lincolnelectric.com/mig-welders

MIG

MIG/STT®

Flux-Cored

Submerged Arc

Arc Gouging

Phase

Hertz

Waveform

Control

Technology®

Stackable

7-Yr. Warranty

(on Power Rectifier)

Mode

Polarity

MODEL

KEY: Excellent Good Optional

PROCESS INPUT FEATURES

CV-305

CV-400

CV-655

Invertec®STT®II

50,60

DCSTT®

DCCV

DCCV 3

603

50/603

OUTPUT

Current Range

Amps (A)

0-450 A PEAK

0-125 A BKGRND

60-500 A

70-815 A

•

• Recommended For Job Shops and Manufacturing Applications

• Optimized For CV Processes

• Designed For Use With A Variety Of Wire Feeders

50-400 A

Shown:

CV-400/LF-74 Ready-Pak

Package

(K2496-1)

www.lincolnelectric.com/mig-welders

MIG: Industrial Welders

CV-305

When it comes to welding mild steel, stainless steel, aluminum and alloy materials, you won't

find a more reliable power source than the CV-305. This well-engineered CV unit features two

inductance connections. Lincoln’s®Twist-Mate®output connectors make it easy to chose the

right inductance for your application.

Product Product Input Power Rated Output Input Current @ H x W x D Net Weight

Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg)

CV-305 K2400-1 208/230/460/3/60 315A/32.6V/100% 52/48/24A 50-400A 24.6 x 19.5 x 27.0 330

K2400-2 230/460/575/3/60 48/24/19A 7-37V (625 x 495 x 686) (149)

CV-305/LF-72 K2395-1 208/230/460/3/60 52/48/24A 47.7 x 25.5 x 33.0 448

Ready-Pak®Pkg. (1212 x 648 x 838) (203)

DC 3

PHASE

Processes

• MIG

• Flux-Cored

Output Input

Ready-Pak®Package (K2395-1)

Includes

• CV-305 Power Source

• LF-72 Bench Model (2-Roll) Wire

Feeder w/Standard Duty Wire

Reel Stand, 10 ft. Control Cable,

and .035"-.045" solid Drive Roll &

Guide Tube Kits

• Magnum®400 Welding Gun,

15 ft., .035"-.045" wire

• Work and Wire Feeder Power

Cables Package

• Harris®Flowmeter Regulator &

Gas Hose

Key Options

• K857 Remote Output Control

• K857-1 Remote Output Control

• K852-70 Twist-Mate™Welding

Cable Connectors

• K852-95 Twist-Mate™Welding

Cable Connectors

•

More options at end of section

Literature

E4.22

CV-400

The rugged CV-400 is ready to tackle MIG and cored wire fabrication and production

work in a variety of industries: transportation, heavy equipment, structural steel,

railroad, furniture, appliances and sheet metal fabrication.

Rugged, Proven Construction for Wire Welding

• Lincoln’s unique fixed inductance design delivers

exceptional short-circuit metal transfer characteristics.

• Connect wire feeders via either 14-pin MS-type or

terminal strip.

• 115V and 42V wire feeder auxiliary power with circuit

breaker protection.

• Internal components, including windings, rectifiers

and circuit boards, are coated to protect against

the effects of moisture and corrosion.

• Electronic and thermostatic protection from current

overload and excessive temperatures. Indicator

light lets you know when machine is reset.

•Three-year warranty on parts and labor.

•Seven-year warranty on power rectifier.

Product Product Input Power Rated Output Input Current @ H x W x D Net Weight

Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg)

CV-400 K1346-13 230/460/3/60 400A/36V/100% 77/39A 60-500A 27.5 x 22.2 x 32 383

450A/38V/60% 80/40A 12-42V (699 x 564 x 813) (174)

CV-400/LF-72 K2439-1 22.5 x 36.5 x 53 490

Ready-Pak®Pkg. (571 x 927 x 1346) (222)

CV-400/LF-74 K2496-1 27.5 x 36.5 x 53 490

Ready-Pak®Pkg. (699 x 927 x 1346) (222)

Processes

• MIG • Gouging

• Flux-Cored

Output Input

CV-400/LF-72 Ready-Pak®Package

(K2439-1) Includes

• CV-400 Power Source

• LF-72 Wire Feeder (Bench Model)

• .035"-.045" Drive Rolls for Solid

Wire

• Heavy Duty Wire Reel Stand

* Control Cable, 10 ft. (3.0 m)

• Weld Power Cable, 10 ft. (3.0 m)

• Work Cable & Clamp, 10 ft. (3.0 m)

• Magnum®400 MIG Gun w/15 ft.

(4.5 m) Cable

• Harris®Flowmeter Regulator &

Gas Hose

Key Options

• K857 Remote Output Control

• K864 Remote Control Adapter

• K841 Undercarriage

•

More options at end of section

Literature

E4.30

NOTE: 50 Hertz models available.

For All Day Long MIG Welding

DC 3

PHASE

• Stack them three-high or purchase an affordable

Ready-Pak®package that includes the LF-72 wire

feeder, a Magnum®400 MIG gun and more!

• Two output connectors allow you to optimally connect

to high or low inductance for arc control. Use low

inductance output connection when short-arc welding,

and high inductance output connection with spray and

globular transfer welding.

• Compact unit is 20 lbs. (9.0 kg) lighter and significantly

smaller than competitive models—save your space!

• Easy access Twist-Mate™connections on the front of

the machine.

• Digital Ammeter/Voltmeter read-out display allows you to

view voltage presets for added convenience and accuracy.

•Three-year warranty on parts and labor.

•Seven-year warranty on power rectifier.

MIG: Industrial Welders

www.lincolnelectric.com/mig-welders

CV-655

Energy efficiency, reliability and exceptional performance are what set the CV-655 apart from

the rest. Designed primarily for heavy-duty applications, the CV-655 is an outstanding choice

for MIG and flux-cored welding on mild steel, stainless steel, aluminum and alloys.

• Calibrated output control lets operator accurately

regulate power levels.

• Line voltage compensation maintains weld consistency,

even with line voltage changes of ±10%.

• 115-volt duplex receptacle provides 20 amps of auxiliary

power.

• Separate output studs allow the operator to select high

or low inductance.

• Panel switches allow operator to change settings at

the power source or wire feeder.

• Solid state circuitry provides extra long life during

repetitive applications.

•Three-year warranty on parts and labor.

•Seven-year warranty on power rectifier.

Product Product Input Power Rated Output Input Current @ H x W x D Net Weight

Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg)

CV-655 K1480-1 230/460/3/60 650A/44V/100% 94/47A 70-815A 27.5 x 22.2 x 38.0 652

K1480-5 575/3/60 815A/44V/60% 38A 13-44V (699 x 565 x 965) (296)

K1481-1 230/400/3/50/60 94/54A Max. OCV: 48V

K1481-5 415/3/50/60 52A

DC 3

PHASE

Processes

• MIG

• Flux-Cored

• Submerged Arc

• Gouging

Output Input

Key Options

• K1482-1 Digital Meter Kit

• K1486-1 Air Filter Kit

• K1528-1 Dual Process Switch

• K857 Remote Output Control

•

More options at end of section

Literature

E4.40

Invertec®STT®II

The revolutionary STT®II power source combines high frequency inverter

technology with advanced Waveform Control Technology®to provide a

better welding solution than traditional short arc MIG.

Featuring Surface Tension Transfer®Process

• Controlled penetration and outstanding heat input control—Ideal

for welding joints with open root, gaps, or on thin material with

no burnthrough.

• Reduced spatter and fumes—Current is controlled to achieve

optimal metal transfer.

• Various shielding gases—STT®may be used with various gas

blends of Argon including Helium or 100% CO2with larger

diameter wires.

• Good bead control and faster travel speeds—Can replace TIG

(GTAW) in many applications without sacrificing appearance.

• Background and Tailout Current—accurately control fine and

coarse heat input for reduced distortion and burnthrough as

well as proper penetration.

• Adjustable Hot Start controls the heat at the start of the weld.

•Three-year warranty on parts and labor.

Product Product Input Power Rated Output Input Current @ H x W x D Net Weight

Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg)

Invertec®STT®II K1525-1 208/230/460/3/60 225A/29V/60% 32/30/16A Peak Current: 0-450A 23.2 x 13.2 x 24.4 117

K1526-1 200-208/220-230/380-415/440-460/3/50/60 200A/28V/100% 33/30/15/17/16A Background Current: (589 x 336 x 620) (53)

K1526-2 200/208/380/400/415/3/50/60 36/34/20/19/18A 0-125A

Invertec®STT®II CE K1527-1 200/220/380/415/440/3/50/60 33/30/18/17/16A Max. OCV: 85V

K1527-2 200/208/380/400/415/3/50/60 36/34/20/19/18A

Processes

• MIG-STT®

Output Input

Unit Includes

• Twist-Mate™Cable Plugs (qty.2)

•STT

®II Sense Lead Kit,

25 ft. (7.6 m)

Key Options

• K1560-2 STT®10 Wire Feeder

• K1759-70 Twist-Mate™Female

Plug

• K2593-100 Coaxial Power

#1 Cable, 100 ft.

• K1758-L Input Cable Assembly

• K852-xx Twist-Mate™Welding

Cable Connectors

•

More options at end of section

Literature

E4.52

DC 3

PHASE

STT

www.lincolnelectric.com/mig-welders

MIG: Industrial Welders

MIG: Industrial Welders Options

See “Recommended General Options” pgs.149-171 for descriptions.

CV-305

General Options

K857 Remote Output Control, 25 ft. (7.6 m)

K857-1 Remote Output Control, 100 ft. (30 m)

K864 Remote Control Cable Adapter

K1803-1 Work and Wire Feeder 2/0 Weld Cable (10 ft.) Package

K852-70 Twist-Mate™Cable Plug for 1/0-2/0, 50-70 mm2cable

K852-95 Twist-Mate™Cable Plug for 2/0-3/0, 70-95 mm2cable

K484 Jumper Plug Kit

K867 Universal Adapter Plug

K874 Undercarriage – Hand moving

— Fume Extraction System

Wire Feeder Options

LF-72 and LF-74

LN™

-25 PRO

Magnum®SG Spool Gun

CV-400

General Options

K857 Remote Output Control, 25 ft. (7.6 m)

K857-1 Remote Output Control, 100 ft. (30 m)

K864 Remote Control Cable Adapter

K841 Undercarriage – Hand moving

K484 Jumper Plug Kit

K2149-1 Work Lead Package

— Fume Extraction System

Wire Feeder Options

LF-72 and LF-74

LN™

-8

LN™

-9

LN™

-10 and LN™

-10

LN™

-15 and LN™

-25 PRO

LN™

-35

CV-655

General Options

K1482-1 Digital Meter Kit

K1486-1 Air Filter Kit

K1528-1 Dual Process Switch

K857 Remote Output Control, 25 ft. (7.6 m)

K857-1 Remote Output Control, 100 ft. (30 m)

K864 Remote Control Cable Adapter

K842 Undercarriage – Hand moving

K1737-1 All-Terrain Undercarriage

— Fume Extraction System

Wire Feeder Options

LF-72 and LF-74

LN™

-8

LN™

-9

LN™

-10 and DH-10

LN™

-35

NA-3 and NA-5

Invertec®STT®II

General Options

K1764-1 Inverter and Wire Feeder Cart

K1702-1 Dual Cylinder Mounting Kit

K940-25 Sense Lead Kit, 25 ft.

K940-75 Sense Lead Kit, 75 ft.

K1796-25 Coaxial Weld Power Cable (350A), 25 ft.

K1796-50 Coaxial Weld Power Cable (350A), 50 ft.

K1796-75 Coaxial Weld Power Cable (325A), 75 ft.

K1796-100 Coaxial Weld Power Cable (300A), 100 ft.

K2593-25 Coaxial Weld Power Cable (#1, Lug to Lug), 25 ft.

K2593-50 Coaxial Weld Power Cable (#1, Lug to Lug), 50 ft.

K2593-100 Coaxial Weld Power Cable (#1, Lug to Lug), 100 ft.

K852-70 Twist-Mate™Cable Plug for 1/0-2/0, 50-70 mm2cable

K852-95 Twist-Mate™Cable Plug for 2/0-3/0, 70-95 mm2cable

K1759-70 Twist-Mate™Receptacle for 1/0-2/0, 50-70 mm2cable

K1759-95 Twist-Mate™Receptacle for 2/0-3/0, 70-95 mm2cable

K2176-1 Twist-Mate™to Lug Cable Adapter

— Fume Extraction System

Wire Feeder Options

STT®-10, LN™

-15 (Control Cable model)

www.lincolnelectric.com/multi-process-welders

• For Heavy Manufacturing and Fabrication

• One Machine For Stick, TIG, Wire Welding and Arc Gouging

• Ruggedly Built For Tough Environments

Stick

TIG

MIG

Pulsed

Flux-Cored

Submerged Arc

Arc Gouge

Phase

Hertz

Mode

Polarity

MODEL

KEY: Excellent Good Optional

PROCESS INPUTOUTPUT FEATURES

Invertec®V350-PRO

Invertec®V450-PRO

Idealarc®DC-400

Idealarc®DC-600

Idealarc®DC-655

Idealarc®DC-1000

Idealarc®DC-1500

Idealarc®AC-1200

1/3 50/60

3 50/60

3 50,60

3 50/60

3 50,60

1 50,60

Current Range

Amps (A)

Stick

Arc Gouging

TIG

MIG

5-425 A

5-570 A

60-500 A

70-580 A

50-815 A

150-1300 A

200-1500 A

Waveform

Control

Technology®

Stackable

High Efficiency

7-Yr. Warranty

on Power

Rectifier

Optional

•

••

•

Invertec®V350-PRO

The Invertec®V350-PRO is a versatile, multi-purpose, multi-process power source

that’s lightweight and portable. Available in construction, factory,

advanced process and factory rack models.

Designed Smart. Built Tough.

Multi-Process Welders

www.lincolnelectric.com/multi-process-welders

PHASE

Product Product Input Power Rated Output Input Current @ H x W x D Net Weight

Name Number Model Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg)

Invertec®V350-PRO/LF-72 K2437-1 Factory 200-208/230/380-415/ 350A/34V/60% 3-ph: 50/42/28-26/23/18 5-425A 55.2 x 28.5 x 55.5 370

Ready-Pak®Pkg. K2438-1 Advanced Process 460/575/3/50/60 1-ph: 94/85/54/42/37 Max OCV: (1403 x 724 x 1410) (168)

Invertec®V350-PRO K1728-5 Construction 208/230/415/ 80V DC 14.8 x 13.3 x 27.9 81

K1728-6 Factory 460/575/1/50/60 (376 x 338 x 709) (36.7)

K1728-7 Advanced Process 300A/32V/100% 3-ph: 41-39/36/23-22/19/16

K1728-13 Factory (Tweco®) 1-ph: 76/69/41/36/31

K1728-8 CE 200-220/380-400/ 350A/34V/60% (3ph) 3ph: 48/28-27/26-24 86.5

415-440/1/3/50/60 320A/33V/60% (1ph) 3ph: 41-37/28-22/22-21 (37.4)

300A/32V/100% (3ph)

275A/31V/100% (1ph)

Processes

•Stick

•TIG

• MIG

• Pulsed (Advanced Process

Panel only)

• Flux-Cored

• Gouging

Output Input

Ready-Pak®Package (K2437-1)

Includes

• V350-PRO Factory Model

(K1728-6)

• LF-72 Heavy Duty Wire Feeder

(K2327-3)

• Work &Wire Feeder 2/0 Welding

Cable Package, 10 ft. (3.0 m)

• Harris®Flowmeter/Regulator

w/Adapter and Hose, 10 ft. (3.0 m)

• Inverter and Wire Feeder Cart

Literature

E5.91

Invertec®V450-PRO

Substantial Output. Smart Performance. Rugged Reliability.

Product Product Input Power Rated Output Input Current @ H x W x D Net Weight

Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg)

Invertec®V450-PRO/LF-72 K2494-1 208/230/460/575/3/50/60 60Hz: 450A/38V/100% 60Hz: 58/53/25/22A 5-570A 47.5 x 24 x 38 405

Ready-Pak®Pkg. (570A/43V/60%) (82/78/37/31A) (1207 x 610 x 965) (184)

Invertec®V450-PRO/LF-74 K2495-1 50Hz: 400A/36V/100% 50Hz: 49/45/23/18A

Ready-Pak®Pkg. (500A/40V/60%) (67/61/31/25A)

Invertec®K2420-1 26.1 x 19.9 x 32.9 293

V450-PRO (663 x 505 x 835) (133)

Invertec®K2421-1 380/415/3/50/60 400A/36V/100% 36/33A 5-500A 278

V450-PRO (CE) (500A/40V/60%) (48/44A) (126)

The V450-PRO is targeted for shops commonly welding with .052" or larger diameter

wires that also require plenty of power for arc gouging repair work with a 3/8" carbon.

Processes

•Stick

•TIG

• MIG

• Pulsed (Advanced Process

Panel only)

• Flux-Cored

• Gouging

Output Input

Ready-Pak®Package (K2494-1)

Includes

• V450-PRO

• LF-72 Heavy Duty Bench Model

Wire Feeder (K2327-3)

• Magnum®400 Gun and Cable

Assembly, 15 ft.

• .035-.045" (0.8-1.1 mm) Drive Rolls

and Wire Guides

• Work &Wire Feeder 2/0 Welding

Cable Package, 10 ft. (3.0 m)

• Harris®Flowmeter/Regulator

w/Adapter and Hose, 10 ft. (3.0 m)

Literature

E5.94

• Features full remote and multi-process capability—

Stick, Touch Start TIG®, MIG, flux-cored and arc gouging.

• 5-570 amp output range for all recommended processes.

• 88% efficiency with a high 95% power factor.

• Standard Controls include: Selectable Hot Start for

stick welding and Variable Arc Control.

• Touch Start TIG®makes it easy to achieve great arc

starts with minimal or no tungsten contamination.

• Clever stackable case design allows you to stack up

to three units to save valuable shop floor space.

• Supports 24, 42 or 115 volt wire feeders.

• Easy access front panel with 15 amp 115 volt AC auxiliary

power receptacles with circuit breaker protection will

power your lights, grinders or gun/torch water coolers.

•Three-year warranty on parts and labor.

DC 3

PHASE

• All input voltages and frequencies are both single and three

phase rated—no phase derating necessary on single phase.

• 5-425 amp output range for all recommended processes

from TIG to arc gouging.

• Input voltage from 208-575V—this one machine is

capable of running on virtually any input power supply.

• 50 and 60 Hz operation—can be connected

anywhere in the world.

• Touch Start TIG®for contamination-free starts.

• 87% efficiency—low power consumption for

energy savings.

•Three-year warranty on parts and labor.

Idealarc®DC-400

This heavy-duty, industrial, three-phase multi-process power source from Lincoln Electric®

scores big in MIG, flux-cored, submerged arc, stick and DC TIG welding.

DC Multi-Process Welding Power Source

Idealarc®DC-600

Rugged construction, simple controls and plenty of amperage for heavy duty applications

on thick steel or other materials make this welder a sound investment.

Rugged Multi-Process Power for Industrial Manufacturing

• 115V, 15 amps, duplex auxiliary power receptacle

(60Hz models) makes it easy to power lights, grinders

and other shop tools at your work station.

• Full range output voltage control for easy

operation and precise control.

• Standard analog ammeter and voltmeter.

• Mode switch for selecting desired output

characteristics.

• Windings and rectifiers protected against

moisture and corrosive environments.

• Flat-top case with a small footprint can be

placed under a workbench or stacked up

to 3 high on top of each other.

•Three-year warranty on parts and labor.

•Seven-year warranty on power rectifier.

Processes

•Stick

•TIG

• MIG

• Flux-Cored

• Submerged Arc

• Gouging

Output Input

Key Options

• K804-1 Multi-Process Switch

• K1611-1 Paralleling Kit

• K1897-1 Paralleling Kit

• K842 Undercarriage

•

More options at end of section

Literature

E5.40

Processes

•Stick

•TIG

• MIG

• Flux-Cored

• Submerged Arc

• Gouging

Output Input

Key Options

• K804-1 Multi-Process Switch

• K841 Undercarriage

•

More options at end of section

Literature

E5.20

Product Product Input Power Rated Output Input Current @ H x W x D Net Weight

Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg)

Idealarc®DC-600 K1288-18 230/460/3/60 600A/44V/100% 108/54A CV: 70-850A, 13-44V 30.7 x 22.2 x 38 522

w/Multi-Process Switch 680A/44V/60% CC: 90-850A, 24-42V (781 x 565 x 965) (237)

Idealarc®DC-600 K1288-17

K1288-22 230/460/575/3/60 108/54/43.2A

DC 3

PHASE

DC 3

PHASE

• Large, conveniently located switch makes it easy

to change between CC (Stick/TIG/arc gouging), CV

(MIG/flux-cored) and CV Submerged Arc modes.

• Arc force control adjusts short circuit current for a soft

arc or a forceful driving arc in the CC (Stick/TIG) mode.

• Arc control adjustment changes pinch effect of

the arc to control spatter, fluidity, and bead shape

in the MIG/Flux-Cored mode.

• Solid state circuitry provides extra long life for

repetitive welding applications.

• ±10% input line voltage compensation for

maintaining weld consistency.

• Low profile case allows stacking machines

up to three high to conserve floor space.

•Three-year warranty on parts and labor.

•Seven-year warranty on power rectifier.

www.lincolnelectric.com/multi-process-welders

Multi-Process Welders

Product Product Input Power Rated Output Input Current @ H x W x D Net Weight

Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg)

Idealarc®K1308-11 230/460/3/60 400A/36V/100% 78/39A 60-500A 27.5 x 22.3 x 33.1 473

DC-400 K1308-12 (450A/38V/60%) 12-42V (698 x 566 x 840) (215)

w/Multi-Process Switch (500A/40V/50%)

K1309-20 220/380/440/3/50/60 81/47/40A

K1309-21

w/Multi-Process Switch

K1309-17 230/400/3/50/60 77/45A

NOTE: 50 Hertz models available.

Idealarc®DC-655

This 650-amp, 100% duty cycle CV/CC power source is ideal for construction and shop fabrication

because of its excellent arc performance and many energy saving features.

Energy Efficient Multi-Process Welder

Idealarc®DC-1000

Designed for semiautomatic and automatic welding, the precise control of the DC-1000 delivers

superior high amperage MIG, flux-cored, submerged arc welding and air carbon arc gouging

with up to 5/8" (15.9 mm) diameter carbons.

Multi-Process Welder

Processes

• MIG

• Flux-Cored

• Submerged Arc

• Gouging

Output Input

Key Options

• K1897-1 Paralleling Kit

• K857 Remote Output Control

• K843 Amptrol®Adapter Kit

• K1798 Terminal Strip Adapter

Cable

•

More options at end of section

Literature

E5.50

Processes

•Stick

•TIG

• MIG

• Flux-Cored

• Submerged Arc

• Gouging

Output Input

Key Options

• K1482-1 Digital Meter Kit

• K1528-1 Dual Process Switch

• K1611-1 Paralleling Kit

• K842 Undercarriage

•

More options at end of section

Literature

E5.46

Product Product Input Power Rated Output Input Current @ H x W x D Net Weight

Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg)

Idealarc®K1609-2 230/460/575/3/60 650A/44V/100% 122/61/49A 13-44V 27.5 x 22.2 x 38 720

DC-655 K1610-1 230/400/3/50/60 (815A/44V/60%) 122/70A 50-815A Max. (699 x 564 x 965) (327)

OCV: 46V (CV)

68V (CC)

DC 3

PHASE

Product Product Input Power Rated Output Input Current @ H x W x D Net Weight

Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg)

Idealarc®K1386-3 230/460/3/60 100A/44V/100% 193/96.5A 16-46V 30.7 x 22.5 x 39 821

DC-1000 K1387-3 220/380/440/3/50/60 193/112/96.5A 150-1300A (781 x 572 x 991) (372)

(CE Model)

K1387-6 415/3/50/60 102A

DC 3

PHASE

• CC Arc Force Control Knob with built-in “Hot Start”.

• “Idle Shut Down mode” automatically shuts machine off

when not in use to minimize power consumption.

• Fan-As-Needed™—solid state thermally controlled cooling

fan operates only when required. Minimizes power

consumption, operating noise and dust intake.

• Separate output studs let you choose low or high inductance.

• Panel switches are behind front latched panel, for remote

or machine panel output control, and output “on” or remote

“on” selection, and CC, CV Subarc or CV MIG mode selection.

• Low profile case allows stacking machines up to three high

to conserve floor space.

• Electronic and thermal protection from current overload

and excessive temperatures.

•Three-year warranty on parts and labor.

•Seven-year warranty on power rectifier.

• 500 amp output connections provide enhanced arc characteristics

for low amperage submerged arc and MIG welding procedures.

• Single range control for precise output control and easy operation.

• Terminal strip and output studs for remote connections and cable.

• Low profile case allows installation of the DC-1000 under a work-

bench and for stacking up to 2 machines to conserve floor space.

• Removable side panels for easy access to internal parts.

• Line voltage compensation maintains weld consistency, even with

line voltage changes of ±10%.

• Electronic and thermostatic protection from current overload and

excessive temperatures.

• Internal components, including windings, rectifiers and circuit

boards, are coated to protect against the effects of moisture and

corrosion.

• Recessed front panel protects operating controls.

•Three-year warranty on parts and labor.

•Seven-year warranty on power rectifier.

www.lincolnelectric.com/multi-process-welders

Multi-Process Welders

Idealarc®DC-1500

Multi-Process DC Arc Welding Power Source

Idealarc®AC-1200

Automatic Submerged Arc Welding Power Source

Processes

• Submerged Arc

Output Input

Key Options

• Fume Extraction System

•

More options at end of section

Literature

E5.70

Processes

• Flux-Cored

• Submerged Arc

Output Input

Key Options

• K1900-1 Paralleling Kit

• K857 Remote Output Control,

25 ft. (7.6 m)

• K857-1 Remote Output Control,

100 ft. (30.5 m)

• K843 Amptrol®Adapter Kit

•

More options at end of section

Literature

E5.60

Product Product Input Power Rated Output Input Current @ H x W x D Net Weight

Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg)

Idealarc®K1275 460/3/60 1500A/44V/100% 184A 20-60V 57.2 x 22.3 x 38 1420

DC-1500 K1383-4 380/440/3/50/60 1500A/60V/100% 216A/187A 200-1500A (1453 x 566 x 965) (644)

DC 3

PHASE

AC 1

PHASE

•Full range output voltage control for easy operation and

precise output control.

•Mode switch used to select the desired output characteristics

for the process being used.

•Line voltage compensation for maintaining weld consistency,

even with line voltage changes of ±10%.

•Fan cooled with electronic and thermostatic protection from

current overload and excessive temperatures.

•Function lights built into the printed circuit boards

speed diagnostics.

•Windings and rectifiers protected against moisture and

corrosive environments.

•Removable side panels for easy access to internal parts.

•Recessed front panel protects operating controls.

•Terminal strip and output studs for remote connections

and cable.

•Three-year warranty on parts and labor.

•Seven-year warranty on power rectifier.

The precise output of the DC-1500 enhances productivity and quality control when used

with Lincoln NA-3 and NA-5 automatic wire feeders, and the LT-7 tractors.

The AC-1200 is the industry’s leading power source for submerged

arc welding specifically designed for operation with Lincoln’s®

NA-4 automatic wire feeder. It is a power source that you can

count on day-in and day-out to provide proven performance.

•Scott®connection taps standard for two AC welding heads

operated in tandem.

•Rheostat adjusts the output settings while welding or at idle.

•Three output studs with overlapping ranges.

•±10% input line voltage compensation for maintaining weld

consistency.

•Thermostatic protection from current overload and excessive

temperatures.

•Terminal strip for remote control and wire connections and

output studs for welding cables.

•Removable side panels for easy access to internal parts.

•Windings and rectifiers protected against moisture and

corrosive environments.

•Three-year warranty on parts and labor.

•Seven-year warranty on power rectifier.

Product Product Input Power Rated Output Input Current @ H x W x D Net Weight

Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg)

Idealarc®K1276 460/1/60 1200A/44V/100% 182A 60Hz: 57.2 x 22 x 38 1570

AC-1200 K1382 440/1/50/60 190A 200-1500A (1453 x 560 x 970) (712)

K1382-5 380/1/50/60 220A 50Hz:

K1382-6 415/1/50/60 201A 240-1500A

Multi-Process Welders

www.lincolnelectric.com/multi-process-welders 33

www.lincolnelectric.com/multi-process-welders

Multi-Process Welders

Multi-Process: Conventional Welders Options

See “Recommended General Options” pgs.149-171 for descriptions.

Invertec®V350-PRO

General Options

K1763-1 Advanced Process Panel

K586-1 Deluxe Adjustable Gas Regulator & Hose Kit

K1803-1 Work and Wire Feeder 2/0 Weld Cable Package

K852-70 Twist-Mate™Cable Plug for 1/0-2/0, 50-70 mm2cable

K852-95 Twist-Mate™Cable Plug for 2/0-3/0, 70-95 mm2cable

K1759-70 Twist-Mate™Receptacle for 1/0-2/0, 50-70 mm2cable

K1759-95 Twist-Mate™Receptacle for 2/0-3/0, 70-95 mm2cable

K2176-1 Twist-Mate™to Lug Cable Adapter

K1764-1 Inverter and Wire Feeder Cart

K1702-1 Dual Cylinder Mounting Kit

K1838-1 Undercarriage – Valet Style

K867 Universal Adapter Plug

— Fume Extraction System

Stick Options

K704 Accessory Kit, 400 Amp

K857 Remote Output Control, 25 ft. (7.6m)

K857-1 Remote Output Control, 100 ft. (30m)

K864 Remote Control Cable Adapter

TIG Options

K930-2 TIG Module

K936-1 Control Cable (9-pin to 14-pin)

K936-4 Control Cable (9-pin to 115V plug)

K963-3 Hand Amptrol®(Rotary Track Style)

K870 Foot Amptrol®

K814 Arc Start™Switch

K1762-2 Invertec®TIG Solenoid Kit

K1622-1 Twist-Mate™Torch Adapter, PTA-9, -17

K1622-3 Twist-Mate™Torch Adapter, PTA-26

K1622-4 Twist-Mate™Torch Adapter, Water-Cooled

K960-1 Twist-Mate™Torch Adapter (with separate gas)

K2265-1 TIG-Mate™17V TIG Torch Starter Kit (air-cooled)

K2266-1 TIG-Mate™17 TIG Torch Starter Kit (air-cooled)

K2267-1 TIG-Mate™20 TIG Torch Starter Kit (water-cooled)

Wire Feeder Options

LF-72 and LF-74

LN™

-10 and DH-10

LN™

-15 and LN™

-25 PRO

Invertec®V450-PRO

General Options

K1763-1 Advanced Process Panel

K586-1 Deluxe Adjustable Gas Regulator &Hose Kit

K1813-1 Cool-Arc 40 Water Cooler 115/1/50/60

K1570-1 Dual Cylinder Platform Undercarriage

K2149-1 Work Lead Package

— Fume Extraction System

Stick Options

K704 Accessory Kit, 400 Amp

K857 Remote Output Control, 25 ft. (7.6 m)

K857-1 Remote Output Control, 100 ft. (30 m)

Invertec®V450-PRO, con’t.

TIG Options

K1783-7 PTA-26V TIG Torch (12.5 ft., 2 pc)

K1783-9 Pro-Torch™TIG Torch PTA-26V (25 ft., 2 pc)

K1782-7 PTA-17V TIG Torch (12.5 ft., 2 pc)

K1782-9 PTA-17V TIG Torch (25 ft., 2 pc)

K930-2 TIG Module

K939-1 Docking Kit

K936-1 Control Cable (9-pin to 14-pin)

K963-3 Hand Amptrol®(Rotary Track Style)

K870 Foot Amptrol®

K814 Arc Start™Switch

Wire Feeder Options

LF-72 and LF-74

LN™

-8

LN™

-10 and DH-10

LN™

-15 and LN™

-25 PRO

Idealarc®DC-400

General Options

K804-1 Multi-Process Switch

K841 Undercarriage – Hand moving

K2149-1 Work Lead Package

— Fume Extraction System

Stick Options

K704 Accessory Kit, 400 Amp

K857 Remote Output Control, 25 ft. (7.6m)

K857-1 Remote Output Control, 100 ft. (30m)

K864 Remote Control Cable Adapter

TIG Options

K930-2 TIG Module

K936-1 Control Cable (9-pin to 14-pin)

K1798 Adapter Cable –

Male 14-pin Control Cable to Terminal Strip

K937-45 Control Cable Extension, 45 ft.

K939-1 Docking Kit

K963-3 Hand Amptrol®(Rotary Track Style)

K870 Foot Amptrol®

K864 Remote Control Cable Adapter

K843 Amptrol®Adapter Kit

K586-1 Deluxe Adjustable Gas Regulator & Hose Kit

Wire Feeder Options

LF-72 and LF-74

LN™

-8

LN™

-9

LN™

-10 and DH-10

LN™

-15 and LN™

-25 PRO

LN™

-23P

LN™

-35

LT-7

Multi-Process Welders

www.lincolnelectric.com/multi-process-welders

Multi-Process: Conventional Welders

Options, con’t.

See “Recommended General Options” pgs.149-171 for descriptions.

Idealarc®DC-600

General Options

K804-1 Multi-Process Switch

K842 Undercarriage – Hand moving

K1737-1 All-Terrain Undercarriage

K1611-1 Paralleling Kit

K1897-1 Paralleling Kit

— Fume Extraction System

Stick Options

K704 Accessory Kit, 400 Amp

K857 Remote Output Control, 25 ft. (7.6 m)

K857-1 Remote Output Control, 100 ft. (30 m)

K864 Remote Control Cable Adapter

TIG Options

K930-2 TIG Module

K936-1 Control Cable (9-pin to 14-pin)

K1798 Adapter Cable – Male 14-pin Control Cable to Terminal Strip

K937-45 Control Cable Extension, 45 ft.

K939-1 Docking Kit

K963-3 Hand Amptrol®(Rotary Track Style)

K870 Foot Amptrol®

K843 Amptrol®Adapter Kit

K586-1 Deluxe Adjustable Gas Regulator & Hose Kit

Wire Feeder Options

LF-72 and LF-74

LN™

-8

LN™

-9

LN™

-10 and DH-10

LN™

-15 and LN™

-25 PRO

LN™

-23P

LN™

-35

NA-3 and NA-5

LT-7

Idealarc®DC-655

General Options

K1482-1 Digital Meter Kit

K1486-1 Air Filter Kit

K1528-1 Dual Process Switch

K1611-1 Paralleling Kit

K842 Undercarriage – Hand moving

K1737-1 All-Terrain Undercarriage

— Fume Extraction System

Stick Options

K704 Accessory Kit, 400 Amp

K857 Remote Output Control, 25 ft. (7.6 m)

K857-1 Remote Output Control, 100 ft. (30 m)

K864 Remote Control Cable Adapter

Idealarc®DC-655, con’t.

TIG Options

K930-2 TIG Module

K936-1 Control Cable (9-pin to 14-pin)

K1798 Adapter Cable – Male 14-pin Control Cable to Terminal Strip

K937-45 Control Cable Extension, 45 ft.

K939-1 Docking Kit

K963-3 Hand Amptrol®(Rotary Track Style)

K870 Foot Amptrol®

K864 Remote Control Cable Adapter

K843 Amptrol®Adapter Kit

K586-1 Deluxe Adjustable Gas Regulator & Hose Kit

Wire Feeder Options

LF-72 and LF-74

LN™

-8

LN™

-9

LN™

-10 and DH-10

LN™

-15 and LN™

-25 PRO

LN™

-23P

LN™

-35

NA-3 and NA-5

LT-7

Idealarc®DC-1000

General Options

K1897-1 Paralleling Kit

K1520-1 42 Volt Transformer Kit

K857 Remote Output Control, 25 ft. (7.6 m)

K857-1 Remote Output Control, 100 ft. (30 m)

K843 Amptrol®Adapter Kit

K1798 Adapter Cable –

Male 14-pin Control Cable to Terminal Strip

K1770-1 Factory Undercarriage

— Fume Extraction System

Wire Feeder Options

LN™

-9

NA-3, NA-5 and LT-7

Idealarc®DC-1500

General Options

K1900-1 Paralleling Kit

K857 Remote Output Control, 25 ft. (7.6 m)

K857-1 Remote Output Control, 100 ft. (30 m)

K843 Amptrol®Adapter Kit

— Fume Extraction System

Wire Feeder Options

NA-3, NA-5 and LT-7

Idealarc®AC-1200

General Options

— Fume Extraction System

Wire Feeder Options

NA-4

www.lincolnelectric.com/multi-process-welders

Stick

TIG

MIG

Pulsed

Flux-Cored

Submerged Arc

Arc Gouge

Phase

Hertz

Waveform

Control

Technology®

Digital

Communication

Inverter

Reliability

Mode

Polarity

MODEL

KEY: Excellent Good Optional

PROCESS INPUTOUTPUT FEATURES

Power Wave®355M

Power Wave®455M

Power Wave®455M/STT®

Power Wave®AC/DC 1000™

1,3 50,60

3 50,60

STT®

—

Current Range

Amps (A)

5-425 A

5-570 A

5-570

100-1000 A

•

Power Wave®355M

The Power Wave®355M features some of Lincoln’s®best performance technologies and

processes all rolled into one highly efficient inverter power source designed for high-end

semiautomatic welding.

Superior Arc Performance. Revolutionary Communication.

•Lincoln’s®Waveform Control Technology®gives you

the ability to select the right waveform for each

application—that means the arc has been optimized

for each wire type and size for exceptionally smooth

arc performance.

•Utilizes ArcLink®—the leading digital communica-

tion protocol for welding, making it the best choice

for seamless, time critical integration with the power

source.

•Push-pull capability for ultimate aluminum welding

with the Power Feed™10M wire feeder.

•Pulse-On-Pulse®welding mode improves cleaning

action when welding aluminum and delivers a TIG-

like bead appearance.

•Power Mode®maintains a stable, smooth arc for

short arc welding on thin materials.

•State-of-the-art inverter technology provides high

power efficiency, excellent welding performance

and a lightweight, compact design.

•Rigorous environmental, mechanical and weld

testing ensures ruggedness and reliability.

•Three-year warranty on parts and labor.

Product Product Input Power Rated Output Input Current @ H x W x D Net Weight

Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg)

Power Wave®355M/ K2372-1 3 ph: 200/208-230/380-400/ 350A/34V/60% 3 ph: 50/50-42/28-27/26-23/18A 5-425A — 250

Power Feed™10M (for steel) 415-460/575/3/50/60 (300A/32V/100%) 1 ph: 94-85/64-42/37A — (113)

Ready-Pak®Pkg. K2373-1 1 ph: 208-230/415-460/575/ 350A/34V/60% — 250

(for aluminum) 1/50/60 (300A/32V/100%) — (113)

Power Wave®355M K2368-1 14.8 x 13.3 x 27.9 81.5

(376 x 338 x 709) (37)

Processes

• Stick • Pulsed

• TIG • Flux-Cored

• MIG • Gouging

• Pulsed

Output Input

Ready-Pak®Package for Steel

(K2372-1) Includes

• Power Wave®355M (K2368-1)

• Power Feed™10M Bench Model

(K2230-1)

• .035" (0.9 mm) and .045" (1.1 mm)

Drive Roll &Spilt Wire Guide Kit

• Magnum®400 Gun Pkg.,15 ft.(4.5 m)

• Work &Wire Feeder Power Cable

Package

• Harris®Flowmeter/Regulator

w/Adapter and Hose, 10 ft. (3.0 m)

• Inverter and Wire Feeder Cart

• 10 ft. (3.0 m) Power Input Cord

Key Options

• K586-1 Deluxe Adjustable Gas

Regulator and Hose Kit

• K1764-1 Inverter and Wire Feeder

Cart

• K1803-1 Work and Feeder Cables

Package

• K2436-1 Ethernet/DeviceNet™º

Communication Interface

•

More options at end of section

Wire Feeders

Power Feed™10M, Power Feed™25M

Literature

E5.146

Traditional Pulse Welding

RapidArc®Pulse Welding

The future of welding is here.

PROCESS

RapidArc®— High Speed GMAW Welding

WAVEFORM CONTROL TECHNOLOGY®

• Faster Travel Speeds

• Lower Spatter

• Lower Heat Input

• Excellent Bead Profile

• Excellent Arc Stability

See Publication NX-2.80 for more information.

Advanced Process Welders

www.lincolnelectric.com/multi-process-welders 37

PHASE

Power Wave®455M &

Power Wave®455M/STT®

The Power Wave®455M and 455M/STT®are designed to be part of a modular,

multi-process welding system in which power sources can be added or

removed and still communicate with other industrial machines to create

a highly integrated and flexible welding cell.

Superior Arc Performance. Revolutionary Communication.

• Lincoln’s®Waveform Control Technology®gives you the

ability to select the right waveform for each application,

enabling patented processes like Pulse-On-Pulse®and

Power Mode®.

•Choose from over 60 standard welding waveform

programs that offer a broad range of electrode size,

type and shielding gas combinations to give you optimal

appearance, penetration, beadshape and travel speed

for each application.

•Optional communication modules provide networking

and process monitoring capabilities via DeviceNet™

or Ethernet.

•Push-Pull capability delivers ultimate aluminum

welding with the Power Feed™10M wire feeder.

•Utilizes ArcLink®—the leading digital communication

protocol for welding, making it the best choice for seam-

less, time critical integration with the power source.

•Three-year warranty on parts and labor.

Processes

•Stick

•TIG

• MIG

• Pulsed

•STT

®(455M/STT®only)

• Flux-Cored

• Gouging

Output Input

Ready-Pak®Package (K2375-1)

Includes

• Power Wave®455M (K2202-1)

• Power Feed™10M Bench Model

(K2230-1)

• .040-.045" (1.0-1.1 mm) Drive Roll

&Guide Tube Kit

• Magnum®400 Gun Pkg., 15 ft.

(4.6 m)

• Work Lead Package

• Harris®Flowmeter/Regulator

w/Adapter and Hose, 10 ft. (3.0 m)

Key Options

• K2149-1 Work Lead Package

• K2207-2 Ethernet/DeviceNet

Interface Module

• K1570-1 Dual Cylinder Platform

Undercarriage

• K1813-1 Cool-Arc™40 115/1/50/60

Wire Feeders

Power Feed™10M, Power Feed™25M

Literature

E5.161

DC 3

PHASE

Product Product Input Power Rated Output Input Current @ H x W x D Net Weight

Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg)

Power Wave®455M K2202-1 208/230/460/575/3/50/60 60Hz: 60Hz: 5-570A 26.1 x 19.9 x 32.9 286

450A/38V/100% 58/53/25/22A (663 x 505 x 835) (130)

Power Wave®455M/ K2375-1 (570A/43V60%) (82/78/37/31A) 477

Power Feed™10M (216)

Ready-Pak®50Hz: 50Hz:

Power Wave®455M/STT®K2203-1 400A/36V/100% 49/45/23/18A 293

(500A/40V/60%) (67/61/31/25A) (133)

Power Wave®455M CE K2202-2 380/415/3/50/60 280

(127)

Power Wave®K2203-2 340

455M/STT®CE (154)

The future of welding is here.

PROCESS

Power Mode®

WAVEFORM CONTROL TECHNOLOGY®

• Provides stable arc welding

on thin materials.

• Makes aluminum welding

more forgiving.

Power Mode®produces quality edge and joint welds on a variety of materials

including aluminum and stainless steel.

See Publication NX-2.60 for more information.

www.lincolnelectric.com/multi-process-welders

Advanced Process Welders

Power Wave®AC/DC 1000™

The Power Wave®AC/DC 1000™is the first power

source to introduce Waveform Control Technology®

to submerged arc welding. An operator can increase

weld speeds, yield higher quality welds and improve

efficiencies in a single or multi-arc environment.

Increase Productivity, Quality and Flexibility

•Eliminate downtime with easy polarity switching—

no hardware reconfiguration required.

•Stable and independent arc controls for multiple arc

applications.

•Improved efficiency and reliability with cooler operation

through patented Coaxial Transformer Technology®.

•95% power factor correction enables connection of

more machines on the same plant infrastructure for

lower installation costs compared to other machines.

•Remote process monitoring and control through

ArcLink®, Ethernet, and DeviceNet™communication.

•Consistent operation over ± 10% input voltage variation

through built-in line voltage compensation and reliable

input voltage connection.

•Three-year warranty on parts and labor.

Processes

• Submerged Arc

Output Input

Key Options

• K2362-1 Power Feed™10A

• K2282-1 System Interface

• K1543-8 ArcLink®/Linc-Net

Control Cable, 8 ft

• K1785-12 Control Cable (Heavy

Duty), 12 ft.

•

More options at end of section

Wire Feeders

Power Feed™10SF,

Power Feed™10S,

Power Feed™10SM

Literature

E10.96

PHASE

Product Product Rated Output Input Current @ H x W x D Net Weight

Name Number Input Power Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg)

Power Wave®K2344-2(1) 380/400/460/500/ 1000A/44V/100% 82/79/69/62/55A 100-1000A 43.5 x 19.2 x 33 650

AC/DC 1000 575/3/50/60 (1105 x 488 x 838) (295)

(1)

External filter is required to meet CE conducted emission requirements. The K2444-1 must be used with the K2344-2.

• New Product Software Releases

• System Upgrades

• Weld Sets

• Personal Computer

Diagnostic Tools

Advanced Process Welders

www.lincolnelectric.com/multi-process-welders 39

www.lincolnelectric.com/multi-process-welders

Advanced Process Welders

www.lincolnelectric.com/multi-process-welders

Advanced Process Welders

Multi-Process: Advanced Welders Options

See “Recommended General Options” pgs.149-171 for descriptions.

Power Wave®355M

General Options

K586-1 Deluxe Adjustable Gas Regulator &Hose Kit

K1764-1 Inverter and Wire Feeder Cart

K1702-1 Dual Cylinder Mounting Kit

K1838-1 Undercarriage – Valet Style

K852-70 Twist-Mate™Cable Plug for 1/0-2/0, 50-70 mm cable

K852-95 Twist-Mate™Cable Plug for 2/0-3/0, 70-95 mm cable

K1759-70 Twist-Mate™Receptacle for 1/0-2/0, 50-70 mm cable

K1759-95 Twist-Mate™Receptacle for 2/0-3/0, 70-95 mm cable

K2176-1 Twist-Mate™to Lug Cable Adapter

K940-25 Sense Lead Kit, 25 ft.

K940-75 Sense Lead Kit, 75 ft.

K1811-50 Heavy Duty Process Sense Lead, 50 ft.

K1811-75 Heavy Duty Process Sense Lead, 75 ft.

K1811-100 Heavy Duty Process Sense Lead, 100 ft.

K1803-1 Work and Wire Feeder 2/0 Weld Cable Package

K2436-1 Ethernet/DeviceNet™Communication Interface

— Fume Extraction System

Stick Options

K704 Accessory Kit, 400 Amp

K2176-1 Twist-Mate™to Lug Cable Adapter

TIG Options

K2265-1 TIG-Mate™17V TIG Torch Starter Kit (air-cooled)

Wire Feeder Options

Power Feed™10M, Power Feed™25M

Power Wave®455M & 455M/STT®

General Options

K2206-1 DeviceNet™Interface Module

K2207-2 Ethernet/DeviceNet™Interface Module

K1570-1 Dual Cylinder Platform Undercarriage

K1813-1 Cool-Arc™40 Water Cooler 115/1/50/60

K2149-1 Work Lead Package

K1811-50 Heavy Duty Process Sense Lead, 50 ft.

K1811-75 Heavy Duty Process Sense Lead, 75 ft.

K1811-100 Heavy Duty Process Sense Lead, 100 ft.

— Fume Extraction System

Stick Options

K704 Accessory Kit, 400 Amp

TIG Options

K1782-7 PTA-17V TIG Torch (12.5 ft., 2 pc)

K1783-7 PTA-26V TIG Torch (12.5 ft., 2 pc)

Wire Feeder Options

Power Feed™10M

Power Feed™25M

Power Feed™10R

Power Wave®AC/DC 1000™

General Options

K2282-1 System Interface Used for Multiple Arcs

K1795-10 Control Cable, 10 ft.

K1795-25 Control Cable, 25 ft.

K1795-50 Control Cable, 50 ft.

K1795-100 Control Cable, 100 ft.

K1543-8 ArcLink®/Linc-Net™Control Cable, 8 ft.

K1543-16 ArcLink®/Linc-Net™Control Cable, 16 ft.

K1543-25 ArcLink®/Linc-Net™Control Cable, 25 ft.

K1543-50 ArcLink®/Linc-Net™Control Cable, 50 ft.

K1543-100 ArcLink®/Linc-Net™Control Cable, 100 ft.

K2683-25 Heavy Duty ArkLink®Control/Cable, 25 ft.

K2683-50 Heavy Duty ArkLink®Control/Cable, 50 ft.

K2683-100 Heavy Duty ArkLink®Control/Cable, 100 ft.

Power Wave®AC/DC 1000™, con’t.

K1785-12 Control Cable (Heavy Duty), 12 ft.

K1785-16 Control Cable (Heavy Duty), 16 ft.

K1785-25 Control Cable (Heavy Duty), 25 ft.

K1785-50 Control Cable, 14-pin, 50 ft.

K1785-100 Control Cable, 14-pin, 100 ft.

K2444-2 CE Filter

K2626-1 Remote Feed Head Kit

— Fume Extraction System

Wire Feeder Options

K2362-1 Power Feed™10A Controller

K2370-1 Power Feed™10S Head

K2312-1 Power Feed™10SF Head

Options for Wire Feeders

K2163-35 Weld Power Cable – Lug to Lug (4/0), 35 ft.

K2163-60 Weld Power Cable – Lug to Lug (4/0), 60 ft.

K1842-110 Weld Power Cable –

Lug to Lug (4/0, 600A, 60%), 110 ft.

K1842-10 Weld Power Cable – Lug to Lug (3/0, 600A, 60%), 10 ft.

K1842-35 Weld Power Cable – Lug to Lug (3/0, 600A, 60%), 35 ft.

K1842-60 Weld Power Cable – Lug to Lug (3/0, 600A, 60%), 60 ft.

K2311-1 Power Feed™10SM Motor Conversion Kit

K387 Tandem Arc Framework Assembly

K390 Tandem Arc Wire Reels and Mountings

K389 Flux Hopper Assembly

K231-5/64 Contact Nozzle Assembly for 5/64" (2.0 mm) Wire

K231-3/32 Contact Nozzle Assembly for 3/32" (2.4 mm) Wire

K231-1/8 Contact Nozzle Assembly for 1/8" (3.2 mm) Wire

K231-5/32 Contact Nozzle Assembly for 5/32" (4.0 mm) Wire

K231-3/16 Contact Nozzle Assembly for 3/16" (4.8 mm) Wire

K231-7/32 Contact Nozzle Assembly for 7/32" (5.6 mm) Wire

K226R Contact Jaw Assembly for 1/8-7/32" (3.2-5.6 mm) Wire

K148A Positive Contact Nozzle Assembly for

3/32-1/8" (2.4 3.2 mm) Wire

K148B Positive Contact Nozzle Assembly for

5/32-3/16" (4.0-4.8 mm) Wire

K149-3/32 Nozzle Extension for 3/32" (2.4 mm) Wire

K149-1/8 Nozzle Extension for 1/8" (3.2 mm) Wire

K149-5/32 Nozzle Extension for 5/32" (4.0 mm) Wire

K386 Narrow Gap Deep Groove Nozzle

K285 Concentric Flux Cone Assembly

K225 Submerged Arc Twinarc®Nozzle for

5/64", 3/32" and 1/8" Wire

K129-1/16 Tiny Twinarc®Assembly for 1/16" (1.6 mm) Wire

K129-5/64 Tiny Twinarc®Assembly for 5/64" (2.0 mm) Wire

K129-3/32 Tiny Twinarc®Assembly for 3/32" (2.4 mm) Wire

K281 Tiny Twinarc®Solid Wire Straightener

K325HCS TC-3 High Capacity Travel Carriage,

Multiple Heads &Controls, 5-75 ipm.

K325HCF TC-3 High Capacity Travel Carriage,

Multiple Heads &Controls, 15-270 ipm.

K299 Wire Reel Assembly for 50-60 lb. Coils

(without high frequency insulation)

K162-1 Spindle Kit, 2 Inch Hub

K29 Vertical Lift Adjuster, 4"

K96 Horizontal Adjuster, 2"

K278-1 Spreadarc Oscillator™

K310 Flux Screen with Air-Driven Vibrator

K58 Magnetic Flux Screen Separator

K2462-1 Power Feed™10A Mounting Bracket

www.lincolnelectric.com/racks

Stick

TIG

MIG

Flux-Cored

Arc Gouge

Phase

Hertz

DC+ Welding

Only

Touch-Start

TIG®

One Disconnect

Switch

Mode

Polarity

MODEL

KEY: Excellent Good Optional

PROCESS INPUTOUTPUT FEATURES

Multi-Weld™350

Inverter Racks:

Invertec®V275-S

Invertec®V350-PRO

——

1/3 50,60

DC+

only

Current Range

Amps (A)

30-350 A

5-275 A

5-425 A

• Great For Field or Shop

Applications

• Multiple Arcs

• Simultaneous Welding With

A Number Of Operators

•

Multi-Weld™350

Connect Several DC+ Welders to One Power Supply

Inverter Racks

Ideal for grouping several inverter power sources in

a portable industrial-grade package. These inverter

racks are constructed of heavy gauge square tubular

steel to ensure long life, yet maintain an extremely

compact size.

Featuring Invertec®V350-PRO or V275-S Power Sources

with Tweco®Output Connectors

Processes

Invertec

V350-PRO

•Stick

•TIG

• MIG

• Flux-Cored

• Gouging

Output Input

Invertec

V275-S

•Stick

• TIG

• Gouging

Output Input

Literature

E5.92

Processes (DC+ only)

•Stick

• MIG

• Flux-Cored

• Gouging

Output Input

Key Options

• K1736-1 Distribution Box

• K852-70 Twist-Mate™Welding

Cable Connectors

• K1759-70 Twist-Mate™Female

Plug

• K857 Remote Output Control

•

More options at end of section

Power Sources

Idealarc®DC-1500, SAE-400

(Perkins®), Idealarc®DC-1000,

DC-655, Vantage®500

Wire Feeders

LN™

-15 Across-The-Arc ,

LN™

-25 PRO

Literature

E5.302

Product Product Rated Output Input Current @ H x W x D Net Weight

Name Number Input Volts Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg)

Multi-Weld™K1735-1 80V DC 350A/34V/100% 165A 15-40 Volts 11.6 x 10 x 21.5 59

350 (DC+ only output) 30-350 Amps (295 x 254 x 546) (27)

Max. OCV: 76V

The Multi-Weld™350 system offers a cleaner, safer job site, and allows operators to have high

performance welding control right where they need it—at the arc.

•Independent arcs. Starting or stopping one Multi-Weld™doesn’t affect the welding of the others.

•The Multi-Weld™350 is capable of continuous operation at 350 amps

in 122°F (50°C) air temperature.

•No control cables are needed. Single weld cable output from the

power source to one or several Multi-Weld™350s.

•Controls are located close to the operator for quick access.

•High efficiency design uses less than half the power of

other grid systems.

•Lincoln®Chopper Technology®for quality welds with

instant control of the arc for superior welding results.

•Constant voltage (CV) for MIG or flux-cored

wire welding.

•Constant current (CC) for stick welding or

arc gouging.

•Additional stick welding controls include

hot start, arc force, and electrode type

selection (E7018 and E6010).

•Three-year warranty on parts and labor.

Product Product Rated Output Rated Input Current H x W x D Net Weight

Name Number Rack Input Power(1) Current/Voltage/Duty Cycle(2) @ Rated Output Output Range in. (mm) lbs.(kg)

4-Pack Rack K2667-1 208/230/380-415/460/575/3/50/60 350A/34V/60% 200/230/380-415/ 5-425A 60.0 x 44.5 x 33.5 796

V350-PRO 460/575/3/50/60 (1524 x 1130 x 851) (361)

6-Pack Rack K2667-2 60.0 x 59.0 x 33.5 1039

V350-PRO (1524 x 1499 x 851) (471)

4-Pack Rack K2666-1 208/230/460/575/3/60 275A/31V/35% 96/89/46/39A 5-275A 60.0 x 38.0 x 33.5 483

V275-S 220/380/400/415/440/3/50 250A/30V/35% 89/53/53/50/46A (1524 x 965 x 851) (219)

8-Pack Rack K2666-2 208/230/460/575/3/60 275A/31V/35% 161/149/77/65A 60.0 x 59.0 x 33.5 986

V275-S 220/380/400/415/440/3/50 250A/30V/35% 149/89/89/83/77A (1524 x 1499 x 851) (447)

(1)

Fused for 460/575/3/50/60 VAC operation. For 230 or 208 VAC operation, primary fuses must be changed.

(2)

Based on a 10 minute period. Output is for each individual machine.

DC 80

VDC

•One easy connection allows power sources to be

connected with one easy primary drop.

•The power sources are factory installed in the rack

and wired to the main power distribution panel.

•Entire system meets National Electrical Code (NEC).

•200 amp, 600 volt, 3 phase main disconnect switch.

•Individual fuses provide overcurrent protection for

each power source.

•Standard length input cord insures the power sources

can be placed in any position on the rack.

•Three-year warranty on parts and labor.

DC 3

PHASE

DC 3

PHASE

Shown:

K2667-2 V350-PRO Tweco

6-Pack Rack

Multi-Operator

www.lincolnelectric.com/racks 43

www.lincolnelectric.com/racks

Multi-Operator

Multi-Operator Options

See “Recommended General Options” pgs.149-171 for descriptions.

Multi-Weld™350

General Options

K1736-1 Distribution Box

K852-70 Twist-Mate™Cable Plug for 1/0-2/0, 50-70 mm2cable

K852-95 Twist-Mate™Cable Plug for 2/0-3/0, 70-95 mm2cable

K1759-70 Twist-Mate™Receptacle for 1/0-2/0, 50-70 mm2cable

K1759-95 Twist-Mate™Receptacle for 2/0-3/0, 70-95 mm2cable

K857 Remote Output Control, 25 ft. (7.6 m)

K857-1 Remote Output Control, 100 ft. (30 m)

K1838-1 Undercarriage – Valet Style

— Fume Extraction System

Power Source Options

DC-655, DC-1000 &DC-1500

SAE-400, Vantage®500

Wire Feeder Options

K2613-1 LN™

-25 PRO Wire Feeder

K1870-1 LN™

-15 Wire Feeder Across-the-Arc Model

Inverter Racks

Power Source Options

K2269-3 Invertec®V275-S

K1728-13 Invertec®V350-PRO

General Options

K2665-1 Caster Kit

Inverter racks and the Multi-Weld™350 are an excellent choice for construction sites.

www.lincolnelectric.com/engine-drives

Gasoline

LPG

Diesel

Stick

Pipe

DC TIG Scratch Start

DC TIG Touch-Start®

AC TIG

MIG

Flux-Cored

Arc Gouge

in. (mm)

Polarity

Mode

MODEL PROCESSOUTPUT

50-125 DC

50-210 DC

50-225 AC

50-210 DC

50-225 AC

50-250 DC

50-250 AC

CC/CV

AC/DC

70-125 AC

20-250 DC

40-250 DC Pipe

20-250 DC TIG

20-250 DC

40-250 DC Pipe

20-250 DC TIG

Current Range

(Amps)

AC Generator

Power (Watts)

(C)=Continuous

(P)=Peak

(S)=Surge

Reactor Technology

Chopper Technology®

Tube Frame

Enclosed Case

Electric Fuel Gauge

Remote Capable

Downhill Pipe Mode

Arc Force Control

Hot Start

Digital Meters

FEATURES

5,500(S)/4,000(C)

5,500(S)/4,250(C)

3-Phase:

11,500(P)/10,500(C)

1-Phase:

10,500(P)/9,500(C)

10,000(P)/9,500(C)

10,000(P)/9,000(C)

10,500(P)/9,000(C)

[Honda®:

10,000(P)/9,000(C)]

11,000(P)/10,000(C)

5/32

(4.0)

3/16

(4.8)

5/32

(4.0)

3/16

(4.8)

3/16

(4.8)

3/16

(4.8)

3/16

(4.8)

• Your Choice For Farm, Contractors, and Maintenance

• Outstanding Arc For Stick, TIG, Wire Welding

• Plenty Of AC Generator Power

• Rugged Reliability

KEY: Excellent Good Optional

20-305 DC

40-300 DC Pipe

20-250 DC TIG

20-305 DC

40-300 DC Pipe

20-250 DC TIG

Power Arc®5500

Weldanpower®125

Ranger®10,000 Plus

and Ranger®10,000

Ranger®250 GXT

Ranger®3 Phase

Ranger®250

Ranger®250 LPG

Ranger®305 G

Ranger®305 D

••

••••

••••••••

•••••••

•

•••••••

••••••••

••

Power Arc®5500

The Power Arc®5500 is ideal for home, farm, contractors, maintenance, or business power

outage emergencies. You get two great tools in one for double the value—125 amps of AC

welding output and maximum AC generator power in a lightweight package—that makes

it easy to get auxiliary power where you need it – fast!

It’s Two Tools in One!

• 125 amps AC welding output is ideal for

3/32" (2.4 mm) and 1/8" (3.2 mm) diameter

stick electrodes.

• Sizable 5500 watts surge (4000 watts

continuous) single phase AC generator

power keeps your lights, tools, heaters,

sump pumps or appliances running during

emergencies or for any project—any time,

anywhere!

• Rugged tube frame roll cage adds protection

and many lift handle points.

• Choice of two 9 HP engines with cast iron

sleeves for long engine life:

- Subaru Robin®OHC (Overhead Cam)

- Honda®OHV (Overhead Valve)

•Three-year warranty on welder. (Engine is

warranted separately by the manufacturer.)

Weldanpower®125

Versatile Welder and AC Power Generator for Year-Round Projects

Processes

• Stick

Output Input

Key Options

• K875 Accessory Kit, 150 Amp

• K882-2 Hand Moving

Undercarriage (2 wheels)

Literature

E6.51

5.5

Product Product Rated Output Output Type of No. of HP & Speed H x W x D Net Weight

Name Number Current/Voltage/Duty Cycle Range Engine Cyl. (rpm) inches (mm) lbs.(kg)

Power Arc®5500 Subaru Robin®K1429-12 125A/20V/30% 70-125A AC Subaru Robin®1 9 @ 3600 21 x 20 x 30 160 (72.5)

100A/25V/60% 5,500 Watts Surge EX 27 Gasoline (530 x 508 x 762)

Power Arc®5500 Honda®K1429-13 4,000 Watts Honda®169 (76.6)

Continuous GX 270 Gasoline

Product Product Rated Output Output Type of HP & Speed H x W x D Net Weight

Name Number Current/Voltage/Duty Cycle Range Engine No. of Cyl. (rpm) inches (mm) lbs.(kg)

Weldanpower®125 K1444-4 125A DC/25V/30% 50-125A DC Subaru Robin®1 9 @ 3600 21 x 20 x 30 180

100A DC/25V/60% 5,500 Watts Surge EX 27 OHC (530 x 508 x 762) (82)

4,250 Watts Gasoline

Continuous

5.5

• 125 amps DC welding output gives you access

to steel, stainless steel, cast iron or hardfacing

projects.

• Plenty of 120 or 240 volt AC generator power

5500 watts surge (4250 watts continuous) for

lights, tools, pumps, or emergency power

outage needs.

• Rugged tubular roll cage provides added pro-

tection and a host of handy lift handle points.

• The chain-driven OHC (Overhead Cam)

Subaru Robin®9 HP EX 27 engine is easy to

start, delivers low noise and good fuel economy.

•Three-year warranty on welder. (Engine is

warranted separately by the manufacturer.)

Contractors and maintenance teams will appreciate the great arc and robust welding of the

Weldanpower®125. Step up to a DC welding machine to run smooth DC stick electrodes for

welding projects on steel, stainless steel, cast iron or hardfacing. The handyman, farmer and

small contractor will also value the 5500 watt AC generator power for lights, tools, pumps

and emergency power.

Processes

• Stick

Output Input

Key Options

• K875 Accessory Kit, 150 Amp

• K882-2 Hand Moving

Undercarriage (2 wheels)

Literature

E6.21

Engine Drives: Commercial/Small Contractors

www.lincolnelectric.com/engine-drives

Product Product Rated Output Output Type of No. of HP @ Speed H x W x D Net Weight

Name Number Current/Voltage/Duty Cycle Range Engine Cyl. (rpm) inches (mm) lbs.(kg)

Ranger®10,000 Plus K1419-5 225A AC CC/25V/100% 50-225A AC Kohler OHV Command®2 23 @ 3600 30.3 x 19.1 x 42.3 502

210A DC CC/25V/100% 50-210A DC CH23S (770 x 485 x 1074) (228)

K2468-2 200A DC CV/20V/100% 15-25V CV Subaru Robin®OHV 22 @ 3600 528

10,500/ EH65 Gasoline (240)

Ranger®10,000 K2160-4 10,000 watts peak Honda®OHV GX620K1 20 @ 3600 505

9,000 watts continuous (229)

Ranger®10,000 Plus

and Ranger®10,000

Excellent Value AC/DC Stick Welding

•Smooth AC/DC welding output for a broad range of

Fleetweld®and Excalibur®stick electrodes. Also capable

of MIG, Flux-Cored, and TIG welding.

• Rated 225 amps/25 volts for AC, 210 amps/25 volts for DC

and 200 amps/20 volts for CV. All rated outputs at 100%

duty cycle 104˚F (40˚C).

• Expand to AC TIG welding with optional TIG Module.

• Arc Gouge with up to 5/32" (4.0 mm) carbon electrode.

• Up to 10,500 watts peak (9,000 continuous) single-phase

AC generator power for high capacity needs.

•Three-year warranty on welder. (Engine is

warranted separately by the manufacturer.

Processes

• Stick

•TIG

• MIG

• Flux-Cored

• Gouging

Output Input

Key Options

• K889-2 Hand Moving

Undercarriage (2 wheels)

• K875 Accessory Kit, 150 Amp

•

More options at end of section

Literature

E6.92

5.10

kWP

It’s the right choice for a general contractor, maintenance crew, farmer or rancher

who needs a reliable and rugged general purpose AC/DC welder and AC generator.

You can stick, TIG, MIG or flux-cored weld. You can also power

lights and tools with up to 10,500 watts peak power (9,000

continuous) from the high capacity AC generator.

Ranger®250

GXT

The Ranger®250 GXT has all of the Xtras you need for construction and maintenance work—250

amps for AC or DC stick and wire welding, 11,000 watts peak AC auxiliary power and Lincoln’s®

enclosed case.

XTra Performance! XTra Power! XTra Protection!

•XTra Performance! Rated 250 amps/25 volts for AC, DC and CV. All

rated outputs at 100% duty cycle 104˚F (40˚C).

•Smooth AC/DC welding output for Fleetweld®and Excalibur®stick

electrodes.

•Expand to AC TIG welding with optional TIG Module and either a foot

or hand Amptrol®for excellent aluminum and other alloy welding.

•Arc gouge with up to 3/16" (4.8 mm) carbon electrode.

•XTra Power! 11,000 watts peak (10,000 continuous) AC generator

power for high capacity needs such as a back-up generator, or

powering Pro-Cut®plasma cutters and Invertec®inverter welders,

as well as lights, grinders and other power tools.

•XTra Protection! Engine door provides protection and easy

service access.

•Three-year warranty on welder. (Engine is warranted

separately by the manufacturer.)

Product Product Rated Output Output Type of No. of HP & Speed H x W x D Net Weight

Name Number Current/Voltage/Duty Cycle Range Engine Cyl. (rpm) inches (mm) lbs.(kg)

Ranger®K2382-3 250A/25V/100% 50-250A AC Kohler®OHV Command CH23S 2 23 @ 3600 36.2 x 21.5 x 42.3 602

250 GXT K2382-5 50-250A DC (Mechanical Fuel Pump) (920 x 546 x 1074) (273)

(Stainless Steel Roof, 14-28V CV

Case Sides &Engine Doors) 11,000 watts peak

K2382-4 10,000 watts continuous Kohler®OHV Command CH23S

(Electric Fuel Pump)

Processes

• Stick

•TIG

• MIG

• Flux-Cored

• Gouging

Output Input

Key Options

• K886-2 Canvas Cover

• K930-2 TIG Module

• K1737-1 All-Terrain

Undercarriage

• K704 Accessory Kit, 400 Amp

• K857-1 Remote Output Control,

100 ft. (30 m)

•

More options at end of section

Literature

E6.96

www.lincolnelectric.com/engine-drives

Engine Drives: Commercial/Small Contractors

The Ranger®3 Phase is an excellent choice for powering crop irrigation circle pumps.

Ranger®3 Phase

480V 3-Phase Portable Power for the Farm, Ranch or Job Site

•480V 3-Phase AC generator power for irrigation

circles or farm pumps.

•10,500 watts peak single-phase power to start

single-phase motors.

•Smooth AC/DC welding output for a broad range

of Fleetweld®and Excalibur®stick electrodes.

•Arc Gouge with up to 5/32" (4.0 mm) carbon

electrode.

•Three-year warranty on welder. (Engine is

warranted separately by the manufacturer.)

Product Product Rated Output Output Type of HP & Speed H x W x D Net Weight

Name Number Current/Voltage/Duty Cycle Range Engine No. of Cyl. (rpm) inches (mm) lbs.(kg)

Ranger®3 Phase K2337-2 225A AC CC/25V/100% 50-225A AC 50-210A DC Kohler OHV Command®2 23 @ 3600 30.3 x 19.1 x 42.3 538

210A DC CC/25V/100% 15-25V CV CH23S (770 x 485 x 1074) (244)

200A DC CV/20V/100% 1-Phase: 10,500 watts peak

9,500 watts continuous

3-Phase: 11,500 watts peak

10,500 watts continuous

Processes

• Stick

•TIG

• MIG

• Flux-Cored

• Gouging

Output Input

Key Options

• K866-1 Canvas Cover

• K2635-1 Small 2-Wheel Road

Trailer w/Combination Ball/Eye

Hitch

• K704 Accessory Kit, 400 Amp

•

More options at end of section

Literature

E6.94

5.11

Select the Ranger®3 Phase for portable auxiliary power on the farm,

ranch or construction sites. This rugged Ranger®delivers up to 11,500

watts peak three phase 480V power for farm irrigation circles, pumps

and other power-hungry applications, or 10,500 watts peak single

phase power for lights, grinders and farm, shop or home

auxiliary power. You can also use the Ranger®3 Phase

for AC/DC stick welding and arc gouging, as well as

TIG, MIG and flux-cored welding.

www.lincolnelectric.com/engine-drives

Engine Drives: Commercial/Small Contractors

Ranger®250

For contractors, construction and maintenance applications, this tough Lincoln®gasoline-driven

welder/generator delivers 250 amps for welding at 100% duty cycle. You can weld with stick,

Touch Start TIG®DC, flux-cored wire, MIG wire and arc gouge.

250 Amp DC Gasoline Engine-Driven Welder/Generator

Ranger®250 LPG

250 Amp DC Liquid Propane Gas Engine-Driven Welder/Generator

Processes

• Stick

•TIG

• MIG

• Flux-Cored

• Gouging

Output Input

Key Options

• K886-2 Canvas Cover

• K2635-1 Small Two-Wheel Road

Trailer with Duo-Hitch™: Ball/Eye

Hitch Combo

• K704 Accessory Kit, 400 Amp

• K857-1 Remote Output Control,

100 ft. (30 m)

•

More options at end of section

Literature

E6.103

5.10

Processes

• Stick

•TIG

• MIG

• Flux-Cored

• Gouging

Output Input

One-Pak®Package Includes

• K2336-2 Ranger®250 LPG

• Factory Undercarriage

• Welding Gas Cylinder/LPG Tank

Holder

• LPG Tank Strap

• K704 Accessory Kit, 400 Amp

• Six 10 lb. cans 1/8" dia. Excalibur®

7018 Stick Electrode

Key Options

• K886-2 Canvas Cover

• K704 Accessory Kit, 400 Amp

• K857-1 Remote Output Control,

100 ft. (30 m)

•

More options at end of section

Literature

E6.104

•Lincoln’s®Chopper Technology®provides easy starts, a

smooth arc, low spatter and excellent bead appearance.

•Arc Force control provides a soft or more forceful

digging arc.

•Built-in “hot” start for easier starts and restrikes.

•Touch Start TIG®DC—Simply lift tungsten to start

the arc.

•Arc gouging with up to 3/16" (4.8 mm) carbons.

•A portable powerhouse—Delivers 10,000 watts

peak (9,000 watts continuous) watts of 120V/240V

AC generator power.

•Fully enclosed case for equipment protection

and low noise.

•Three-year warranty on welder. (Engine is warranted

separately by the manufacturer.)

kWP

Product Product Rated Output Output Type of No. of HP & Speed H x W x D Net Weight

Name Number Current/Voltage/Duty Cycle Range Engine Cyl. (rpm) inches (mm) lbs.(kg)

Ranger®250 K1725-12 250A DC CC/28V/100% 20-250A DC Subaru Robin®OHV EH65 Gas 2 22 @ 3600 36.2 x 21.5 x 42.3 518

250A DC CV/28V/100% 40-250A Pipe (Vacuum Fuel Pump) (920 x 546 x 1074) (235)

K1725-10 275A DC CV/27V/60% 20-250A DC TIG Kohler® OHV Command®CH23S Gas 23 @ 3600 500

14-28V CV (Mechanical Fuel Pump) 227

K1725-11 10,500 watts peak Kohler® OHV Command®CH23S Gas

9,500 watts continuous (Electric Fuel Pump)

•Lincoln’s®Chopper Technology®provides easy starts, a

smooth arc, low spatter and excellent bead appearance.

•Arc Force control provides a soft or more forceful

digging arc.

•Built-in “hot” start for easier starts and restrikes.

•Touch Start TIG®DC—Simply lift tungsten to start the arc.

•Arc gouging with up to 3/16" (4.8 mm) carbons.

•A portable powerhouse—Delivers 10,500 watts peak (9,500

watts continuous) of 120V/240V AC generator power.

•Fully enclosed case for equipment protection and low noise.

•Three-year warranty on welder. (Engine is warranted

separately by the manufacturer.

Product Rated Output Type of No. of HP & Speed H x W x D Net Weight

Name Current/Voltage/Duty Cycle Output Range Engine Cyl. (rpm) inches (mm) lbs.(kg)

Ranger®250 LPG K2336-2 250A DC CC/28V/100% 20-250A DC Kohler®OHV Command®2 25 @ 3600 36.2 x 21.5 x 42.3 482

250A DC CV/28V/100% 40-250A Pipe CH730 LPG (920 x 546 x 1074) (218)

275A DC CV/27V/60% 20-250A DC TIG

Ranger®250 LPG K2371-2 14-28V CV — —

One-Pak®Package 10,000 watts peak — —

9,000 watts continuous

For environments where gasoline and diesel emissions are unacceptable, this tough

Lincoln®LPG fuel welder/generator delivers 250 amps for welding at 100% duty cycle.

It’s recommended for stick welding as well as Touch Start TIG®DC, flux-cored wire,

MIG wire and arc gouging.

www.lincolnelectric.com/engine-drives

Engine Drives: Commercial/Small Contractors

Ranger®305 G

For contractors with a gasoline fleet, here’s a powerful stick, TIG, wire and pipe welding

gasoline engine-driven welder that is ready for all day, everyday performance. Rugged

and dependable, the Ranger®305 G is built with a totally enclosed case for

maximum protection. The 12 gallon (45 L) fuel tank will last the entire day.

300 Amp DC Gasoline Engine-Driven Welder

•Excellent DC multi-process welding for general purpose

stick, downhill pipe (stick), TIG, cored-wire, MIG (100% CO2

and blended gas) and arc gouging with up to 3/16" (4.8 mm)

carbons.

•Lincoln’s®Chopper Technology®provides easy starts, a

smooth arc, low spatter and excellent bead appearance.

•A portable powerhouse—Delivers 10,500 peak (9,500

continuous) watts of 120V/240V AC generator power.

•Arc force control provides a soft or more forceful

digging arc.

•Built-in “hot” start for easier starts and restrikes.

•Touch Start TIG®DC—Lift tungsten to start the arc.

•Three-year warranty on welder. (Engine is

warranted separately by the manufacturer.)

Ranger®305 D

For contractors with a diesel fleet, here’s a powerful stick, TIG, wire and pipe welding diesel

engine-driven welder. Rugged and dependable, the Ranger®305 D is built with a totally

enclosed case for maximum protection. The 12 gallon (45 L) fuel tank will last the

entire day. Lincoln’s®Ranger®305 D . . . It's ready for a workout!

300 Amp DC Diesel Engine-Driven Welder

•Excellent DC multi-process welding for general pur-

pose stick, downhill pipe (stick), TIG, cored-wire, MIG

(100% CO2and blended gas) and arc gouging with up

to 3/16" (4.8 mm) carbons.

•Lincoln’s®Chopper Technology®provides easy starts,

a smooth arc, low spatter and excellent bead

appearance.

•A portable powerhouse—delivers 10,000 peak (9,500

continuous) watts of 120V/240V AC generator power.

•Arc force control provides a soft or more forceful

digging arc.

•Built-in “hot” start for easier starts and restrikes.

•Touch Start TIG®DC—Lift tungsten to start the arc.

•Three-year warranty on welder. (Engine is

warranted separately by the manufacturer.)

Processes

• Stick

•TIG

• MIG

• Flux-Cored

• Gouging

Output Input

One-Pak®Package Includes

• K1726-4 Ranger®305G

• K704 Accessory Kit, 400 Amp

• K2613-1 LN™-25 PRO Wire Feeder

• K126-2 Gun and Cable

• KP1697-068 Drive Roll Kit

• .072" NR®-232, 25 lb. Spool

Key Options

• K886-2 Canvas Cover

• K2635-1 Small 2-Wheel Road

Trailer with Duo-Hitch™: Ball/Eye

Hitch Combo

Ball/Eye Hitch

• K704 Accessory Kit, 400 Amp

• K857-1 Remote Output Control,

100 ft. (30 m)

•

More options at end of section

Literature

E6.117

5.10

Processes

• Stick

•TIG

• MIG

• Flux-Cored

• Gouging

Output Input

One-Pak®Package Includes

• K1727-2 Ranger®305D

• K704 Accessory Kit, 400 Amp

• K2613-1 LN™-25 PRO Wire Feeder

• K126-2 Gun and Cable

• KP1697-068 Drive Roll Kit

• .072" NR®-232, 25 lb. Spool

Key Options

• K2635-1 Small 2-Wheel Road

Trailer with Duo-Hitch™: Ball/Eye

Hitch Combo

• K704 Accessory Kit, 400 Amp

• K857-1 Remote Output Control,

100 ft. (30 m)

•

More options at end of section

Literature

E6.118

kWP

Product Product Rated Output Output Type of No. of HP & Speed H x W x D Net Weight

Name Number Current/Voltage/Duty Cycle Range Engine Cyl. (rpm) inches (mm) lbs.(kg)

Ranger®305 G K1726-4 305A DC CC/29V/100% 20-305A DC Kohler®OHV Command®CH23S Gas 2 23 @ 3600 36.2 x 21.5 x 42.3 510

300A DC CV/29V/100% 40-300A Pipe Mechanical Fuel Pump (920 x 546 x 1074) (231)

K1726-5 20-250A DC TIG Kohler®OHV Command®CH23S Gas — —

14-29V CV Electrical Fuel Pump

Ranger®305 G K2353-2 10,500 watts peak Kohler®OHV Command®CH23S Gas — —

One-Pak®Package 9,500 watts continuous Mechanical Fuel Pump

Product Rated Output Output Type of No. of HP & Speed H x W x D Net Weight

Name Current/Voltage/Duty Cycle Range Engine Cyl. (rpm) inches (mm) lbs.(kg)

Ranger®305 D K1727-2 305A DC CC/29V/100% 20-305A DC Kubota®D722 Diesel 3 18.8 @ 3600 35.8 x 21.5 x 52.3 698

300A DC CV/29V/100% 40-300A Pipe (909 x 546 x 1327) (317)

20-250A DC TIG

Ranger®305 D K2352-1 14-29V CV — —

One-Pak®Package 10,000 watts peak — —

(9,500 watts continuous)

Engine Drives: Commercial/Small Contractors

www.lincolnelectric.com/engine-drives

Engine Drives: Commercial/Small Contractors

www.lincolnelectric.com/engine-drives

Engine Drives:

Commercial/Small Contractor Options

See “Recommended General Options” pgs.149-171 for descriptions.

Power Arc®5500

General Options

K875 Accessory Kit, 150 Amp

K882-2 Hand Moving Undercarriage (2 wheels)

Weldanpower®125

General Options

K875 Accessory Kit, 150 Amp

K882-2 Hand Moving Undercarriage (2 wheels)

Ranger®10,000 Plus and Ranger®10,000

General Options

K802N Power Plug Kit, 20 amp

K802R Power Plug Kit, 15 amp

T12153-9 Full KVA Power Plug (1-Phase)

K1690-1 GFCI Receptacle Kit, 120V, 20 Amp (2 required)

K894-1 Spark Arrestor Kit

K886-1 Canvas Cover

K889-2 Hand Moving Undercarriage

(2 wheels, inner-tube and sealant tires)

K889-3 Hand Moving Undercarriage

(2 wheels, foam-filled tires)

K1737-1 All-Terrain Undercarriage

K1770-1 Factory Undercarraige

K1745-1 Welding Gas Cylinder/LPG Tank Holder

K2635-1 Small 2-Wheel Road Trailer and

Duo-Hitch™Ball/Eye Hitch

K2639-1 Fender and Light Kit

K2640-1 Cable Rack

K1788-1 Roll Cage

Stick Options

K704 Accessory Kit, 400 Amp

K875 Accessory Kit, 150 Amp

TIG Options

K1783-9 Pro-Torch™TIG Torch PTA-26V (25 ft., 2 pc)

KP509 Parts Kit for PTW-18 and PTA-26 Series Torches

K930-2 TIG Module

K936-4 Control Cable (9-pin to 115V plug)

K937-45 Control Cable Extension, 45 ft.

K814 Arc Start™Switch

K938-1 Contactor Kit

K939-1 Docking Kit

K2535-1 Precision TIG®225 Ready-Pak®

K1816-1 Full-KVA Adapter Kit (1-phase)

K2350-2 Invertec®V205-T AC/DC One-Pak®

K1816-1 Full-KVA Adapter Kit (1-phase)

Wire Feeder Options

K2613-1 LN™-25 PRO Wire Feeder with Internal Contactor

&Gas Solenoid

K126-2 350A FCAW-SS Gun, 15 ft., .062-3/32

KP1697-068 Drive Roll Kit, .068"-.072" Cored/Solid

KP1697-5/64 Drive Roll Kit, 5/64" Cored/Solid

K1802-1 Magnum®300 Gun Package, 15 ft. 035"-045"

KP1696-1 Drive Roll Kit, .035" and .045" Solid

K2473-1 Power MIG®180C

K1816-1 Full KVA Adapter Kit (required)

K2532-1 Magnum®100SG Spool Gun

Plasma Cutting Options

K1580-1 Pro-Cut®55 with 25 ft. Torch

K1816-1 Full-KVA Adapter Kit (1-phase)

Ranger®3 Phase

General Options

K802N Power Plug Kit, 20 amp

K802R Power Plug Kit, 15 amp

T12153-9 Full KVA Power Plug (1-Phase)

K894-1 Spark Arrestor Kit

K886-1 Canvas Cover

K889-2 Hand Moving Undercarriage (2 wheels)

K889-3 Hand Moving Undercarriage

(2 wheels, no-flat puncture proof tires)

K1737-1 All-Terrain Undercarriage

K1770-1 Factory Undercarraige

K1745-1 Welding Gas Cylinder/LPG Tank Holder

K1788-1 Roll Cage

K2635-1 Small 2-Wheel Road Trailer &Duo-Hitch™Ball/Eye Hitch

K2639-1 Fender and Light Kit

K2640-1 Cable Rack

Stick Options

K704 Accessory Kit, 400 Amp

K875 Accessory Kit, 150 Amp

TIG Options

K1783-9 Pro-Torch™TIG Torch PTA-26V (25 ft., 2 pc)

KP509 Parts Kit For PTW-18 and PTA-26 Series Torches

K930-2 TIG Module

K936-4 Control Cable (9-pin to 115V plug)

K814 Arc Start™Switch

K939-1 Docking Kit

K938-1 Contactor Kit

K937-45 Control Cable Extension, 45 ft.

K2535-1 Precision TIG®225 Ready-Pak®

K1816-1 Full-KVA Adapter Kit (1-phase)

K2350-2 Invertec®V205-T AC/DC One-Pak®

K1816-1 Full-KVA Adapter Kit (1-phase)

Wire Feeder Options

K2613-1 LN™-25 PRO Wire Feeder with Internal Contactor

&Gas Solenoid

K126-2 350A FCAW-SS Gun, 15 ft., .062"-3/32"

KP1697-068 Drive Roll Kit, .068"-.072" Cored/Solid

KP1697-5/64 Drive Roll Kit, 5/64" Cored/Solid

K1802-1 Magnum®300 Gun Package, 15 ft., 035"-045"

KP1696-1 Drive Roll Kit, .035" and .045" Solid

K2473-1 Power MIG®180C

K1816-1 Full KVA Adapter Kit (required)

K2532-1 Magnum®100SG Spool Gun

Plasma Cutting Options

K1580-1 Pro-Cut®55 with 25 ft. Torch

K1816-1 Full-KVA Adapter Kit (1-phase)

Ranger®250 GXT

General Options

K802N Power Plug Kit, 20 amp

K802R Power Plug Kit, 15 amp

T12153-9 Full KVA Power Plug (1-Phase)

K1690-1 GFCI Receptacle Kit, 120V, 20 Amp (2 required)

K1898-1 Spark Arrestor Kit

K886-2 Canvas Cover

K1737-1 All-Terrain Undercarriage

K1788-1 Roll Cage

K1770-1 Factory Undercarriage

K1745-1 Welding Gas Cylinder/LPG Tank Holder

K1739-1 Cable Carrier Kit

K1788-1 Roll Cage

K2635-1 Small 2-Wheel Road Trailer &Duo-Hitch™Ball/Eye Hitch

www.lincolnelectric.com/engine-drives

Engine Drives: Commercial/Small Contractors

Engine Drives:

Commercial/Small Contractor Options, con’t.

See “Recommended General Options” pgs.149-171 for descriptions.

Ranger®250 GXT, con’t.

General Options

, con’t.

K2639-1 Fender and Light Kit

K2640-1 Cable Rack

Stick Options

K704 Accessory Kit, 400 Amp

K875 Accessory Kit, 150 Amp

K857 Remote Output Control, 25 ft. (7.6 m)

K857-1 Remote Output Control, 100 ft. (30 m)

K2627-2 Remote Output Control with 120V AC

TIG Options

K1783-4 Pro-Torch™TIG Torch PTA-26 (25 ft., 2 pc)

KP509 Parts Kit For PTW-18 and PTA-26 Series Torches

K930-2 TIG Module

K936-3 Control Cable (9-pin to 6-pin and 115V plug)

K937-45 Control Cable Extension, 45 ft.

K963-3 Hand Amptrol®(Rotary Track Style)

K870 Foot Amptrol®

K938-1 Contactor Kit

K939-1 Docking Kit

Wire Feeder Options

K2613-1 LN™-25 PRO Wire Feeder with Internal Contactor

&Gas Solenoid

K126-2 350A FCAW-SS Gun, 15 ft., .062"-3/32"

KP1697-068 Drive Roll Kit, .068"-.072" Cored/Solid

KP1697-5/64 Drive Roll Kit, 5/64" Cored/Solid

K1802-1 Magnum®300 Gun Package, 15 ft. 035"-045"

KP1696-1 Drive Roll Kit, .035" and .045" Solid

K2473-1 Power MIG®180C

K1816-1 Full KVA Adapter Kit (required)

K2532-1 Magnum®100SG Spool Gun

Plasma Cutting Options

K1580-1 Pro-Cut®55 with 25 ft. Torch

K1816-1 Full-KVA Adapter Kit (1-phase)

Ranger®250

General Options

K802N Power Plug Kit, 20 amp

K802R Power Plug Kit, 15 amp

T12153-9 Full KVA Power Plug (1-Phase)

K1690-1 GFCI Receptacle Kit, 120V, 20 Amp (2 required)

K1898-1 Spark Arrestor Kit

K886-2 Canvas Cover

K1737-1 All-Terrain Undercarriage

K1739-1 Cable Carrier Kit

K1770-1 Factory Undercarriage

K1745-1 Welding Gas Cylinder/LPG Tank Holder

K1739-1 Cable Carrier Kit

K1788-1 Roll Cage

K2635-1 Small 2-Wheel Road Trailer and

Duo-Hitch™Ball/Eye Hitch

K2639-1 Fender and Light Kit

K2640-1 Cable Rack

K2642-1 Polarity/Multi-Process Switch

K2663-1 Docking Kit

Stick Options

K704 Accessory Kit, 400 Amp

K875 Accessory Kit, 150 Amp

K857 Remote Output Control, 25 ft. (7.6 m)

K857-1 Remote Output Control, 100 ft. (30 m)

K2627-2 Remote Output Control with 120V AC

TIG Options

K1783-9 Pro-Torch™TIG Torch PTA-26V (25 ft., 2 pc)

KP509 Parts Kit For PTW-18 and PTA-26 Series Torches

Ranger®250 LPG, con’t.

TIG Options, con’t.

K963-3 Hand Amptrol®(Rotary Track Style)

K870 Foot Amptrol®

K2535-1 Precision TIG®225 Ready-Pak®

K2350-2 Invertec®V205-T AC/DC One-Pak®

K1816-1 Full-KVA Adapter Kit (1-phase)

Wire Feeder Options

K2613-1 LN™-25 PRO Wire Feeder with Internal Contactor

&Gas Solenoid

K126-2 350A FCAW-SS Gun 15 ft .062"-3/32"

KP1697-068 Drive Roll Kit, .068"-.072" Cored/Solid

KP1697-5/64 Drive Roll Kit, 5/64" Cored/Solid

K1802-1 Magnum®300 Gun Package 15 ft., 035"-045"

KP1696-1 Drive Roll Kit, .035" and .045" Solid

K316L-2 LN-23P Wire Feeder

K2393-1 Input Cable Assembly for LN™-23P, 25 ft. (7.6 m)

K2393-2 Input Cable Assembly for LN™-23P, 75 ft. (22.9 m)

K345-10 Magnum®350A FCAW-SS Gun, 10 ft., .068"-5/64"

K2473-1 Power MIG®180C

K1816-1 Full KVA Adapter Kit (required)

K2532-1 Magnum®100SG Spool Gun

Spool Gun Options

K487-25 Magnum®SG Spool Gun, Air-Cooled, w/Remote, 25 ft.

K488 SG Control Module

K691-10 Control Module Input Cable – 14-pin MS-type & Lug, 10 ft.

Plasma Cutting Options

K1580-1 Pro-Cut®55 with 25 ft. Torch

K1816-1 Full-KVA Adapter Kit (1-phase)

Ranger®250 LPG

General Options

K802N Power Plug Kit, 20 amp

K802R Power Plug Kit, 15 amp

T12153-9 Full KVA Power Plug (1-Phase)

K1898-1 Spark Arrestor Kit

K886-2 Canvas Cover

K1770-1 Factory Undercarriage

K1745-1 Welding Gas Cylinder/LPG Tank Holder

K2361-1 LPG Tank Strap (requires K1745-1)

K1739-1 Cable Carrier Kit

K2642-1 Polarity/Multi-Process Switch

K2663-1 Docking Kit

Stick Options

K704 Accessory Kit, 400 Amp

K875 Accessory Kit, 150 Amp

K857 Remote Output Control, 25 ft. (7.6 m)

K857-1 Remote Output Control, 100 ft. (30 m)

K2627-2 Remote Output Control with 120V AC

TIG Options

K1783-9 Pro-Torch™TIG Torch PTA-26V (25 ft., 2 pc)

KP509 Parts Kit For PTW-18 and PTA-26 Series Torches

K963-3 Hand Amptrol®(Rotary Track Style)

K870 Foot Amptrol®

K2535-1 Precision TIG®225 Ready-Pak®

K2350-2 Invertec®V205-T AC/DC One-Pak®

K1816-1 Full-KVA Adapter Kit (1-phase)

Wire Feeder Options

K2613-1 LN™-25 PRO Wire Feeder with Internal Contactor

&Gas Solenoid

K126-2 350A FCAW-SS Gun, 15 ft., .062"-3/32"

KP1697-068 Drive Roll Kit, .068"-.072" Cored/Solid

KP1697-5/64 Drive Roll Kit, 5/64" Cored/Solid

K1802-1 Magnum®300 Gun Package, 15 ft., 035"-045"

KP1696-1 Drive Roll Kit, .035" and .045" Solid

K2473-1 Power MIG®180C

K1816-1 Full KVA Adapter Kit (required)

K2532-1 Magnum®100SG Spool Gun

Engine Drives: Commercial/Small Contractors

www.lincolnelectric.com/engine-drives

Engine Drives:

Commercial/Small Contractor Options, con’t.

See “Recommended General Options” pgs.149-171 for descriptions.

Ranger®250 LPG, con’t.

Spool Gun Options

K487-25 Magnum®SG Spool Gun, Air-Cooled, w/Remote, 25 ft.

K488 SG Control Module

K691-10 Control Module Input Cable, 14-pin MS-type & Lug, 10 ft.

Plasma Cutting Options

K1580-1 Pro-Cut®55 with 25 ft. Torch

K1816-1 Full-KVA Adapter Kit (1-phase)

Ranger®305 G

General Options

K802N Power Plug Kit, 20 amp

K802R Power Plug Kit, 15 amp

T12153-9 Full KVA Power Plug (1-Phase)

K1690-1 GFCI Receptacle Kit, 120V, 20 Amp (2 required)

K1898-1 Spark Arrestor Kit

K886-2 Canvas Cover

K1737-1 All-Terrain Undercarriage

K1739-1 Cable Carrier Kit

K1788-1 Roll Cage

K1770-1 Factory Undercarriage

K1745-1 Welding Gas Cylinder/LPG Tank Holder

K1739-1 Cable Carrier Kit

K1788-1 Roll Cage

K2635-1 Small 2-Wheel Road Trailer and Duo-Hitch™Ball/Eye Hitch

K2639-1 Fender and Light Kit

K2640-1 Cable Rack

K2642-1 Polarity/Multi-Process Switch

K2663-1 Docking Kit

Stick Options

K704 Accessory Kit, 400 Amp

K875 Accessory Kit, 150 Amp

K857 Remote Output Control, 25 ft. (7.6 m)

K857-1 Remote Output Control, 100 ft. (30 m)

K2627-2 Remote Output Control with 120V AC

TIG Options

K1783-9 Pro-Torch™TIG Torch PTA-26V (25 ft., 2 pc)

KP509 Parts Kit For PTW-18 and PTA-26 Series Torches

K963-3 Hand Amptrol®(Rotary Track Style)

K870 Foot Amptrol®

K2535-1 Precision TIG®225 Ready-Pak

K2350-2 Invertec®V205-T AC/DC One-Pak®

K1816-1 Full-KVA Adapter Kit (1-phase)

Wire Feeder Options

K2613-1 LN™-25 PRO Wire Feeder with Internal Contactor

&Gas Solenoid

K126-2 350A FCAW-SS Gun, 15 ft., .062"-3/32"

KP1697-068 Drive Roll Kit, .068"-.072" Cored/Solid

KP1697-5/64 Drive Roll Kit, 5/64" Cored/Solid

K1802-1 Magnum®300 Gun Package, 15 ft. 035"-045"

KP1696-1 Drive Roll Kit, .035" and .045" Solid

K316L-2 LN™-23P Wire Feeder

K2393-1 Input Cable Assembly for LN™-23P, 25 ft. (7.6 m)

K2393-2 Input Cable Assembly for LN™-23P, 75 ft. (22.9 m)

K345-10 Magnum®350A FCAW-SS Gun, 10 ft., .068"-5/64"

K2473-1 Power MIG®180C

K1816-1 Full KVA Adapter Kit (required)

K2532-1 Magnum®100SG Spool Gun

Spool Gun Options

K487-25 Magnum®SG Spool Gun, Air-Cooled, w/Remote, 25 ft.

K488 SG Control Module

K691-10 Control Module Input Cable, 14-pin MS-type &Lug, 10 ft.

Ranger®305 G, con’t.

Plasma Cutting Options

K1580-1 Pro-Cut®55 with 25 ft. Torch

K1816-1 Full-KVA Adapter Kit (1-phase)

Ranger®305D

General Options

K802N Power Plug Kit, 20 amp

K802R Power Plug Kit, 15 amp

T12153-9 Full KVA Power Plug (1-Phase)

K1690-1 GFCI Receptacle Kit, 120V, 20 Amp (2 required)

K1898-1 Spark Arrestor Kit

K2174-1 Cold Weather Operation Kit

K1788-1 Roll Cage

K2635-1 Small 2-Wheel Road Trailer &Duo-Hitch™Ball/Eye Hitch

K2639-1 Fender and Light Kit

K2640-1 Cable Rack

K2642-1 Polarity/Multi-Process Switch

K2663-1 Docking Kit

Stick Options

K704 Accessory Kit, 400 Amp

K875 Accessory Kit, 100 Amp

K857 Remote Output Control, 25 ft. (7.6 m)

K857-1 Remote Output Control, 100 ft. (30 m)

K2627-2 Remote Output Control with 120V AC

TIG Options

K1783-9 Pro-Torch™TIG Torch PTA-26V (25 ft., 2 pc)

KP509 Parts Kit For PTW-18 and PTA-26 Series Torches

K963-3 Hand Amptrol®(Rotary Track Style)

K870 Foot Amptrol®

K2535-1 Precision TIG®225 Ready-Pak®

K1816-1 Full-KVA Adapter Kit (1-phase)

K2350-2 Invertec®V205-T AC/DC One-Pak®

K1816-1 Full-KVA Adapter Kit (1-phase)

Wire Feeder Options

K2613-1 LN™-25 PRO Wire Feeder with Internal Contactor

&Gas Solenoid

K126-2 350A FCAW-SS Gun, 15 ft., .062"-3/32"

KP1697-068 Drive Roll Kit, .068"-.072" Cored/Solid

KP1697-5/64 Drive Roll Kit, 5/64" Cored/Solid

K1802-1 Magnum®300 Gun Package 15 ft., 035"-045"

KP1696-1 Drive Roll Kit, .035" and .045" Solid

K316L-2 LN™-23P Wire Feeder

K2393-1 Input Cable Assembly for LN™-23P, 25 ft. (7.6 m)

K2393-2 Input Cable Assembly for LN™-23P, 75 ft. (22.9 m)

K345-10 Magnum®350A FCAW-SS Gun, 10 ft., .068"-5/64"

K2473-1 Power MIG®180C

K1816-1 Full KVA Adapter Kit (required)

K2532-1 Magnum®100SG Spool Gun

Spool Gun Options

K487-25 Magnum®SG Spool Gun, Air-Cooled, w/Remote, 25 ft.

K488 SG Control Module

K691-10 Control Module Input Cable, 14-pin MS-type &Lug, 10 ft.

Plasma Cutting Options

K1580-1 Pro-Cut®55 with 25 ft. Torch

K1816-1 Full-KVA Adapter Kit (1-phase)

www.lincolnelectric.com/engine-drives

Diesel Engine

Stick

Pipe

DC TIG Scratch Start

DC TIG Touch-Start™

AC TIG

MIG

Flux-Cored

Arc Gouge

in. (mm)

Mode

MODEL

KEY: Excellent Good Optional

PROCESSOUTPUT

Pipeliner®200D

Classic®300D

Vantage®300

SAE-400

Vantage®400

Vantage®500

Air Vantage®500

40-350 DC

80-575 DC

CC/CV

DCCC

40-300 DC

30-400 DC

40-300 DC Pipe

20-250 DC TIG

30-500 DC

40-300 DC Pipe

20-250 DC TIG

30-575 DC

40-300 DC Pipe

20-250 DC TIG

30-575 DC

40-300 DC Pipe

20-250 DC TIG

Current Range

(Amps)

AC Generator Power

(Watts)

(C)=Continuous (P)=Peak

Pure DC Generator

Chopper Technology®

Stainless Steel Case

Corrosive

Environments

Digital Meters

Voltage Reduction

Device (VRD)

Air Compressor

FEATURES

1-Phase: 3,000 (C)

1-Phase: 1,750 DC

3-Phase: 20,000(C)

1-Phase: 12,000(C)

3-Phase: 20,000(C)

1-Phase: 12,000(C)

3-Phase: 19,000(P)/17,000(C)

1-Phase: 12,000(P)/11,000(C)

3-Phase: 12,500(P)/11,000(C)

1-Phase: 11,000(P)/10,000(C)

5/32

(4.0)

SAE-400

Severe Duty

•

3/16

(4.8)

1/4

(6.3)

3/8

(10)

3/8

(10)

5/16

(8.0)

3/8

(10)

3/8

(10)

• World’s Most Respected

Among Pipe Welders

• Built Tough for Extreme

Environments

• More Amperage for

Thicker Materials

• Strong Arc Gouging

Capability

Polarity

Optional

Engine Drives: Industrial/Construction

www.lincolnelectric.com/engine-drives

Pipeliner

®200D

The Pipeliner®200D is a direct descendant of Lincoln’s®respected

200 amp pure DC generator welders for the cross-country pipeline

welding industry. It features a DC exciter and runs slower

than the common 1800 RPM, as requested by the most

discriminating cross-country pipeline operators.

Rich Heritage – 200 Amp DC Diesel Engine

•All copper windings enhance arc stability.

•200 amps DC @ 60% duty cycle. Weld up to 7/32"

(5.6 mm) low hydrogen electrode. Gouge with up

to 5/32" (4.0 mm) carbons.

•Five overlapping current ranges with fine-tuning

within each range for precise control.

•Custom Arc™150 RPM high idle (OCV) adjustment

range—enhanced fine tuning for pipe.

•Local/Remote switch and receptacle are factory installed.

•Three-year warranty on welder. (Engine is warranted

separately by the manufacturer.)

Processes

• Stick

• Flux-Cored(1)

• Gouging

Output (1) Input

Key Options

• K2636-1 Medium Two-Wheel

Road Trailer with Duo-Hitch™:

Ball/Eye Hitch Combo

• K704 Accessory Kit, 400 Amp

• K924-5 Remote Control Kit, 100 ft.

(for use w/o Wire Feed Module)

• K623-1 Wire Feed Module

•

More options at end of section

Literature

E6.132

CC DC

1.75

Product Product Rated Output Type of No. of HP & Speed H x W x D Net Weight

Name Number Current/Voltage/Duty Cycle Output Range Engine Cylinders (rpm) inches (mm) lbs.(kg)

Pipeliner®200D K6090-10 200A/40V/60% 40-300A DC Kubota®V2203M Diesel 4 27.8 @ 1600 45.5 x 24.0 x 68.0 1,302

1,750 watts DC (1156 x 610 x 1727) (590)

Auxiliary Power

(1)

With Wire Feed Module. Rated at 200 amps, 35 volts at 60% duty cycle. 250 amps, 30 volts at 35% duty cycle.

Classic®300D

The Classic®300D, with proven, rugged construction, is recommended for pipeline,

construction and maintenance welding. It features Lincoln’s®pure DC generator

design for outstanding performance on pipe. Choose Perkins®or Kubota®

4-cylinder, water-cooled industrial diesel engines and add CV wire

welding with the optional Wire Feed Module.

Excellent for Pipeline, Construction and Maintenance

•300 amps @ 60% duty cycle. Welds with up to 7/32"

(5.6 mm) Fleetweld®5P+ cellulosic and Excalibur®

low hydrogen electrode.

•3,000 watts of AC auxiliary power.

•All copper windings enhance arc stability for an

extremely smooth arc.

•Five current ranges with overlap and fine-tuning

within each range.

•Local/Remote switch and receptacle are factory

installed.

•Three-year warranty on welder. (Engine is

warranted separately by the manufacturer.)

(1)

With Wire Feed Module. Rated at 300 amps, 35 volts at 60% duty cycle.

Product Product Rated Output Type of No. of HP & Speed H x W x D Net Weight

Name Number Current/Voltage/Duty Cycle Output Range Engine Cylinders (rpm) inches (mm) lbs.(kg)

Classic®300D K1643-3 250A/30V/100% 40-350A DC Perkins®404C-22 Diesel 4 32.7 @ 1800 45.5 x 24.0 x 65.0 1354 (614)

Classic®300D w/Wire Feed Module K1643-4 300A/32V/60% 3000 watts (1156 x 610 x 1651) 1389 (630)

Classic®300D One-Pak®K1864-3 AC Power — —

Classic®300D Ready-Pak®K2242-3 ——

Classic®300D K1643-5 Kubota®V2203M Diesel 32.5 @ 1800 45.5 x 24.0 x 66.5 1320 (599)

Classic®300D w/Wire Feed Module K1643-6 (1156 x 610 x 1727) 1355 (615)

Classic®300D One-Pak®K2386-3 ——

Classic®300D Ready-Pak®K2387-3 ——

Processes

• Stick • Flux-Cored(1)

• TIG • Gouging

• MIG(1)

Output (1) Input

Ready-Pak®Package Includes

• Classic 300D

• Road Trailer &Combination

Ball/Eye Hitch

• Fender and Light Kit

• Cable Rack

• Cable Connectors (qty. 2)

• Electrode Cable 2/0, two 50 ft.

(15.3 m) lengths

• Electrode Cable 2/0, 10 ft. (3 m)

• Work Cable 2/0, 50 ft. (15.3 m)

• 300A Electrode Holder

• 300A Work Clamp

Key Options

• K2636-1 Medium Two-Wheel

Road Trailer with Duo-Hitch™:

Ball/Eye Hitch Combo

• K704 Accessory Kit, 400 Amp

• K924-5 Remote Control Kit, 100 ft.

(for use w/o Wire Feed Module)

•

More options at end of section

Literature

E6.155

CC DC

Vantage®300

Compact, Multi-Process, Excellent Value

•Compact Case with stainless steel enclosure.

•Multi-Process Welding—Four process modes,

including CC-Stick (up to 3/16"), Downhill Pipe (for stick),

Touch Start TIG®DC or CV-Wire (up to 5/64").

•Plenty of AC Generator Power

– 12.5 kW peak (11 kW continuous) 3-phase 240V AC

– 11.5 kW peak (10 kW continuous) 1-phase 120/240 AC

•Arc Gouging—with up to 1/4" carbons.

•Reliable Engines—4 cylinder 1800 RPM Kubota®

or Deutz®diesel engines run smooth and quiet.

•Three-year warranty on welder. (Engine is warranted

separately by the manufacturer.)

www.lincolnelectric.com/engine-drives

The Vantage®300 is an ideal choice for construction teams, pipe rig owners

and rental fleet managers. Housed in a compact, corrosion-resistant

stainless steel case, this rugged welder/generator features

Lincoln® Chopper Technology®to deliver great arc

starts and a smooth arc for stick, TIG or wire welding.

Processes

• Stick • Flux-Cored

• TIG • Gouging

• MIG

Output Input

Ready-Pak®Package Includes

• Vantage®300

• Road Trailer with Duo-Hitch™:

Ball/Eye Hitch Combo

• Fender and Light Kit

• Cable Rack

• Cable Connectors (qty. 2)

• Electrode Cable 2/0, two 50 ft.

(15.3 m) lengths

• Electrode Cable 2/0, 10 ft. (3 m)

• Work Cable 2/0, 50 ft. (15.3 m)

• 300A Electrode Holder

• 300A Work Clamp

Key Options

• K2636-1 Medium Two-Wheel

Road Trailer with Duo-Hitch™:

Ball/Eye Hitch Combo

•

More options at end of section

Literature

E6.206

SAE-400

Heavy Duty Industrial Pipe and Construction Stick Welder

CC DC

(1)

With CV Adapter. Rated at 400 amps, 35 volts at 60% duty cycle.

•Rugged Construction—Withstands rough field handling,

protecting internal parts.

•High Duty Cycle Welding Output—100% duty cycle at 400

amps for demanding applications.

•Dual Continuous Output Control—Select either a soft

“buttery” arc or snappy “digging” arc.

•Multiple Arcs—Robust DC weld output makes the SAE-400

the #1 choice for the multi-arc Multi-Weld™350 system.

•100 ft. (30.5 m) remote control included—not a separate kit.

•Three-year warranty on welder. (Engine is warranted

separately by the manufacturer.)

For high amperage stick applications in demanding environments, the SAE-400 delivers

400 amps for DC stick welding and 3,000 watts of AC power. Designed especially for

pipeliners and field welders, the SAE-400 is powered by a heavy duty Perkins®

industrial diesel engine, offering low maintenance and a long service life.

Product Product Rated Output Type of No. of HP & Speed H x W x D Net Weight

Name Number Current/Voltage/Duty Cycle Output Range Engine Cylinders (rpm) inches (mm) lbs.(kg)

SAE-400 K1278-7 400A/40V/100% 80-575A DC Perkins®1104C-44 Diesel 4 68.4 @ 1725 50 x 28 x 83 2,157

500A/40V/35% 3,000 watts (1270 x 711 x 2109) (978)

SAE-400 One-Pak®K1866-3 AC Power — —

SAE-400 Ready-Pak®K2388-3 ——

Processes

• Stick

• TIG

• Flux-Cored(1)

• Gouging

Output (1) Input

Ready-Pak®Package Includes

• SAE-400

• Road Trailer with Duo-Hitch™:

Ball/Eye Hitch Combo

• Fender and Light Kit

• Cable Rack

• Cable Connectors (qty. 2)

• Electrode Cable 3/0, two 50 ft.

(15.3 m) lengths

• Electrode Cable 3/0, 10 ft. (3 m)

• Work Cable 3/0, 50 ft. (15.3 m)

• 400A Electrode Holder

• 500A Work Clamp

Key Options

• K2637-1 Large Two-Wheeled

Road Trailer with Duo-Hitch™:

Ball/Eye Hitch Combo

• K704 Accessory Kit, 400 Amp

• K385-2 CV Adapter

•

More options at end of section

Literature

E6.180

Engine Drives: Industrial/Construction

Product Product Rated Output Type of No. of HP & Speed H x W x D Net Weight

Name Number Current/Voltage/Duty Cycle Output Range Engine Cylinders (rpm) inches (mm) lbs.(kg)

Vantage®300 K2409-1 300A/32V/100% 30-400A DC Kubota®V1505 Diesel 4 22 @ 1800 35.9 x 25.3 x 60.0 1,035 (469)

350A/28V/100% 40-300A Pipe (913 x 642 x 1524)

Vantage®300 One-Pak®K2452-3 20-250A DC TIG — —

Vantage®300 Ready-Pak®K2453-3 14-32V CV — —

Vantage®300 K2499-1 3-Phase AC Power: Deutz®D2008L4 Diesel 24 @ 1800 35.9 x 25.3 x 60.0 1,150

12.5 kW Peak , 11 kW Continuous (913 x 642 x 1524) (522)

Vantage®300 One-Pak®K2506-3 1-Phase AC Power: ——

Vantage®300 Ready-Pak®K2507-3 11.5 kW Peak , 10 kW Continuous — —

5.21

Assembled on a heavy guage galvanized steel frame. Designed for

durability on the job site. Rugged construction withstands rough

field handling, protecting internal parts.

Fuel tank coated inside and out with plastisol.

Material does not interact with diesel fuel

Lexan

™

nameplates – printing will

not wash out from salt spray.

Weather protective covers on

all receptacles.

All toggle switches sealed

to protect against moisture.

All switch and wire connections are coated for

corrosion protection and to prevent electrical

”tracking“ between contacts.

Hot-dip galvanized base, radiator shroud

and internal steel components.

Brushholder assemblies are stainless steel and

non-metalic materials to avoid corrosion.

Generator, armature and exciter lamination

stacks are processed through an E-Coat

(Electro-Coating) system for a tough,

completly bonded protective coating.

All copper coil windings. Improved coil insulation

for increased durability.

Radiator – Phenolic (plastic) dip-coated for

corrosion protection.

Stainless steel roof, doors, control panel

and remote control box.

www.lincolnelectric.com/engine-drives

SAE-400 Severe Duty

For off-shore and other corrosive environments the SAE-400 Severe Duty (The “Silver Bullet”)

is the preferred choice—featuring great arc performance, design simplicity, high reliability

and extreme ruggedness!

Great for Off-Shore Salt Spray and Other Corrosive Environments

•Stainless steel and hot-dip galvanized case

and internal sheet metal parts.

– Stainless steel brushholder assemblies.

– All copper coils.

– Coated radiator, fuel tank, laminations and

wire connections.

– Sealed switches.

•Rugged Construction—Heavy steel gauge

case withstands rough field handling.

•Spark arrestor and engine air intake shutdown

per Mineral Management Services Code.

•Large diameter stick welding and arc gouging

with up to 3/8" (10 mm) carbons.

•Dual Continuous Control—both current and

open circuit voltage for precise control.

•Three-year warranty on welder. (Engine is

warranted separately by the manufacturer.)

Processes

•Stick

• Gouging

Output Input

Key Options

• K2637-1 Large Two-Wheeled

Road Trailer with Duo-Hitch™:

Ball/Eye Hitch Combo

• K704 Accessory Kit, 400 Amp

•

More options at end of section

Literature

E6.180.1

Product Product Rated Output Type of No. of HP & Speed H x W x D Net Weight

Name Number Current/Voltage/Duty Cycle Output Range Engine Cylinders (rpm) inches (mm) lbs.(kg)

SAE-400 K1278-8 400A/40V/100% 80-575A DC Perkins®1104C-44 Diesel 4 68.4 @ 1725 50 x 28 x 83 2,210

Severe Duty 500A/40V/35% 3,000 watts Power (1270 x 711 x 2109) (1,002)

Engine Drives: Industrial/Construction

Vantage®500

If you’re looking for a rugged welder for demanding construction, rental

fleet or repair applications, take a close look at the Vantage®500. Standard

stainless steel panels, simple controls and Chopper Technology®

deliver the low maintenance, long service life, easy operation

and great arc performance every owner appreciates.

500 Amps @ 100 Duty Cycle, 20,000 Watts AC Generator Power!

•Corrosion-resistant stainless steel case.

•Multi-process powerhouse—500 amps at 100% duty cycle,

or 575 amps at 50%.

•Plenty of AC Generator Power

– 20 kW continuous 3-phase 240V AC

– 12 kW continuous 1-phase 120/240V AC

•Digital Weld Meters and Fuel, Oil Pressure and

Engine Temperature gauges.

•Select a 48 HP oil/air-cooled Deutz®or 54 HP

water-cooled Cummins®engine.

•Three-year warranty on welder. (Engine is

warranted separately by the manufacturer.)

Processes

• Stick • Flux-Cored

• TIG • Gouging

• MIG

Output Input

Ready-Pak®Package Includes

• Vantage®500

• Road Trailer with Duo-Hitch™:

Ball/Eye Hitch Combo

• Fender and Light Kit

• Cable Rack

• Electrode Cable 3/0, two 50 ft.

(15.3 m) lengths

• Electrode Cable 3/0, 10 ft. (3 m)

• Work Cable 3/0, 50 ft (15.3 m)

• 400A Electrode Holder

• 500A Work Clamp

Key Options

• K2636-1 Medium Two-Wheel

Road Trailer with Duo-Hitch™:

Ball/Eye Hitch Combo

• K704 Accessory Kit, 400 Amp

• K857-1 Remote Control, 100 ft.

•

More options at end of section

Literature: E6.216

Product Product Rated Output Type of No. of HP & Speed H x W x D Net Weight

Name Number Current/Voltage/Duty Cycle Output Range Engine Cylinders (rpm) inches (mm) lbs.(kg)

Vantage®500 K2405-1 500A/40V/100% 30-575A DC Deutz®F4L-2011 Diesel 4 48 @ 1800 50.9 x 31.5 x 63.1 1,532

550A/36V/60% 40-300A Pipe (1293 x 800 x 1603) (695)

Vantage®500 One-Pak®K2288-3 575A/35V/50% 20-250A DC TIG — —

Vantage®500 Ready-Pak®K2290-3 14-40V CV — —

Vantage®500 K2406-1 3-Phase AC Power: Cummins®B3.3 Diesel 54 @ 1800 50.9 x 31.5 x 63.1 1,443 (655)

20 kW Continuous (1293 x 800 x 1603)

Vantage®500 One-Pak®K2289-3 1-Phase AC Power: ——

Vantage®500 Ready-Pak®K2291-3 12 kW Continuous — —

Vantage®400

Compact, Multi-Process, Excellent Value

•Standard stainless steel roof, side panels and engine-

access door.

•VRD™Voltage Reduction Device™—Reduced

OCV in the CC-Stick weld mode.

•Plenty of AC Generator Power

– 19 kW peak (17 kW continuous) 3-phase 240V AC.

– 12 kW peak (11 kW continuous) 1-phase 120/240V AC.

•Low Noise—99.1 dBA Lwa sound power

(74.8 dB at 23 ft./7 m).

•Three-year warranty on welder. (Engine is warranted

separately by the manufacturer.)

Product Product Rated Output Type of No. of HP & Speed H x W x D Net Weight

Name Number Current/Voltage/Duty Cycle Output Range Engine Cylinders (rpm) inches (mm) lbs.(kg)

Vantage®400 K2410-1 400A/36V/100% 30-500A DC Perkins®404D-22 Diesel 4 32.7 @ 1800 35.9 x 25.3 x 60 1,230

450A/32V/100% 40-300A Pipe (913 x 642 x 1524) (559)

Vantage®400 One-Pak®K2508-3 20-250A DC TIG — —

Vantage®400 Ready-Pak®K2509-3 14-36V CV — —

3-Phase AC Power:

19 kW Peak , 17 kW Continuous

1-Phase AC Power:

12 kW Peak , 11 kW Continuous

Processes

• Stick • Gouging

• TIG • Flux-Cored

• MIG

Output Input

Ready-Pak®Package Includes

• Vantage®400

• Road Trailer with Duo-Hitch™:

Ball/Eye Hitch Combo

• Fender and Light Kit

• Cable Rack

• Cable Connectors (qty. 2)

• Electrode Cable 3/0, two 50 ft.

(15.3 m) lengths

• Electrode Cable 3/0, 10 ft. (3 m)

• Work Cable 3/0, 50 ft. (15.3 m)

• 400A Electrode Holder

• 500A Work Clamp

Key Options

• K2636-1 Medium Two-Wheel

Road Trailer with Duo-Hitch™:

Ball/Eye Hitch Combo

• K704 Accessory Kit, 400 Amp

• K857-1 Remote Control, 100 ft.

•

More options at end of section

Literature: E6.210

The Vantage®400 is one of the most compact 400 amp engine-driven

welder/generators in the construction, pipe or rental fleet market

today. It's also one of the most quiet, with a smooth running

4-cylinder Perkins®diesel engine. Use this multi-process

welder for arc gouging with up to 5/16" carbons, stick

welding with up to 1/4" electrodes and CV wire

welding with up to 3/32" wire.

www.lincolnelectric.com/engine-drives

Engine Drives: Industrial/Construction

Air Vantage®500

When you need it all, consider the rugged Air Vantage 500 for railroad, mining, heavy

duty construction, and rental fleet use. A direct gear-driven compressor pumps

plenty of air for arc gouging with up to 3/8" carbons, plasma cutting or

other air tools. A powerful 500 amps @ 100% duty cycle is enough

for almost any stick, TIG, MIG or flux-cored welding project.

It’s Three in One—Welder, Generator and Air Compressor

•Rotary screw compressor rated at 60 CFM, 100 PSI,

100% duty cycle.

•Multi-process powerhouse—500 amps at 100%

duty cycle, or 575 amps at 50%.

•Plenty of AC Generator Power

– 20 kW continuous 3-phase 240V AC

– 12 kW continuous 1-phase 120/240V AC

•Stainless steel corrosion-resistant enclosure.

•Three-year warranty on welder. (Engine is

warranted separately by the manufacturer.)

Processes

• Stick

• TIG

• MIG

• Flux-Cored

• Gouging

Output Input

Ready-Pak®Package (K2366-3)

Includes

• Air Vantage®500

• Road Trailer with Duo-Hitch™:

Ball/Eye Hitch Combo

• Fender and Light Kit

• Cable Rack

• Cable Connectors (qyt. 2)

• Electrode Cable 3/0, two 50 ft.

(15.3m) lengths

• Electrode Cable 3/0, 10 ft. (3 m)

• Work Cable 3/0, 50 ft (15.3 m)

• 400A Electrode Holder

• 500A Work Clamp

Key Options

• K2636-1 Medium Two-Wheel

Road Trailer with Duo-Hitch™:

Ball/Eye Hitch Combo

• K704 Accessory Kit, 400 Amp

• K857-1 Remote Control, 100 ft.

•

More options at end of section

Literature

E6.217

Engine Drives: Industrial/Construction

www.lincolnelectric.com/engine-drives

Product Product Rated Output Type of No.of HP & Speed H x W x D Net Weight

Name Number Current/Voltage/Duty Cycle Output Range Engine Cylinders (rpm) inches (mm) lbs.(kg)

Air Vantage®500 K2325-1 500A/40V/100% 30-575A DC Cummins®B3.3 Diesel 4 56 @ 1,800 50.8 x 32.7 x 63.1 1,690

550A/36V/60% 40-300A Pipe (1290 x 831 x 1603) (766)

Air Vantage®500 One-Pak®K2364-3 575A/35V/50% 20-250A DC TIG — —

Air Vantage®500 Ready-Pak®K2366-3 14-40V CV — —

3-Phase AC Power:

20 kW Continuous

1-Phase AC Power:

12 kW Continuous

Compressor: 60 CFM, 100 PSI

Vantage®engine-driven welders get the job done!

Engine Drives: Industrial/Construction

www.lincolnelectric.com/engine-drives

Engine Drives: Industrial/Construction Options

See “Recommended General Options” pgs.149-171 for descriptions.

Pipeliner®200D

General Options

K903-1 Spark Arrestor Kit

K2636-1 Medium Two-Wheel Trailer & Duo-Hitch™Ball/Eye Hitch

K2639-1 Fender and Light Kit

K2640-1 Cable Rack

K1858-1 Service Indicator Kit

K2423-1 Stainless Steel Sheet Metal Kit

Stick Options

K704 Accessory Kit, 400 Amp

K875 Accessory Kit, 150 Amp

K924-5 Remote Control Kit, 100 ft.

Wire Feeder Options

K623-1 Wire Feed Module

K2613-1 LN™-25 PRO Wire Feeder w/Internal Contactor

&Gas Solenoid

K126-2 350A FCAW-SS Gun 15 ft., .062"-3/32"

KP1697-068 Drive Roll Kit, .068"-.072" Cored/Solid

KP1697-5/64 Drive Roll Kit, 5/64" Cored/Solid

K2464-1 Remote Control Kit, 100 ft.

Classic®300D (Perkins®and Kubota®)

General Options

K802D Power Plug Kit

K903-1 Spark Arrestor Kit

K2636-1 Medium Two-Wheel Trailer &Duo-Hitch™Ball/Eye Hitch

K2639-1 Fender and Light Kit

K2640-1 Cable Rack

K1858-1 Service Indicator Kit

K2423-1 Stainless Steel Sheet Metal Kit

Stick Options

K704 Accessory Kit, 400 Amp

K924-5 Remote Control Kit, 100 ft.

TIG Options

K1783-9 Pro-Torch™TIG Torch PTA-26V (25 ft., 2 pc)

KP509 Parts Kit For PTW-18 and PTA-26 Series Torches

K930-2 TIG Module

K936-4 Control Cable (9-pin to 115V plug)

K937-45 Control Cable Extension, 45 ft.

K814 Arc Start™Switch

K938-1 Contactor Kit

Wire Feeder Options

K623-1 Wire Feed Module

K2613-1 LN™-25 PRO Wire Feeder w/Internal Contactor

&Gas Solenoid

K126-2 350A FCAW-SS Gun 15 ft., .062"-3/32"

KP1697-068 Drive Roll Kit, .068"-.072" Cored/Solid

KP1697-5/64 Drive Roll Kit, 5/64" Cored/Solid

K1802-1 Magnum®300 Gun Package, 15 ft. 035"-045"

KP1696-1 Drive Roll Kit, .035" and .045" Solid

K316L-2 LN™-23P Wire Feeder

K2393-1 Input Cable Assembly for LN™-23P, 25 ft. (7.6 m)

K2393-2 Input Cable Assembly for LN™-23P, 75 ft. (22.9 m)

K345-10 Magnum®350A FCAW-SS Gun 10 ft., .068"-5/64"

K2464-1 Remote Control Kit, 100 ft

Spool Gun Options

K487-25 Magnum®SG Spool Gun, Air-Cooled, w/Remote, 25 ft.

K488 SG Control Module

K691-10 Control Module Input Cable, 14-pin MS-type & Lug, 10 ft.

Vantage®300 (Kubota®and Deutz®)

General Options

K802N Power Plug Kit, 20 amp

K802R Power Plug Kit, 15 amp

T12153-9 Full KVA Power Plug (1-Phase)

T12153-10 Full KVA Power Plug (3-Phase)

K2636-1 Medium Two-Wheel Trailer &Duo-Hitch™Ball/Eye Hitch

K2639-1 Fender and Light Kit

K2640-1 Cable Rack

K2641-2 Four-Wheel Yard Trailer with Duo-Hitch™Ball/Eye Hitch

K1898-1 Spark Arrestor Kit

K2467-1 Digital Weld Meters Kit (for K2409-1 and K2499-1)

K2642-1 Polarity/Multi-Process Switch

K2663-1 Docking Kit

Stick Options

K704 Accessory Kit, 400 Amp

K857 Remote Output Control, 25 ft. (7.6m)

K857-1 Remote Output Control, 100 ft. (30m)

K2627-2 Remote Output Control with 120V AC

TIG Options

K1783-9 Pro-Torch™TIG Torch PTA-26V (25 ft. 2 pc)

KP509 Parts Kit For PTW-18 and PTA-26 Series Torches

K870 Foot Amptrol®

K963-3 Hand Amptrol®(Rotary Track Style)

K2535-1 Precision TIG®225 Ready-Pak®Package

K1816-1 Full-KVA Adapter Kit (1-phase)

K2350-2 Invertec®V205-T AC/DC One-Pak®

K1816-1 Full-KVA Adapter Kit (1-phase)

Wire Feeder Options

K2613-1 LN™-25 PRO Wire Feeder w/Internal Contactor

&Gas Solenoid

K126-2 350A FCAW-SS Gun 15 ft., .062"-3/32"

KP1697-068 Drive Roll Kit, .068"-.072" Cored/Solid

KP1697-5/64 Drive Roll Kit, 5/64" Cored/Solid

K1802-1 Magnum®300 Gun Package, 15 ft. 035"-045"

KP1696-1 Drive Roll Kit, .035" and .045" Solid

K316L-2 LN™-23P Wire Feeder

K2393-1 Input Cable Assembly for LN™-23P, 25 ft. (7.6 m)

K2393-2 Input Cable Assembly for LN™-23P, 75 ft. (22.9 m)

K345-10 Magnum®350A FCAW-SS Gun 10 ft., .068"-5/64"

Spool Gun Options

K487-25 Magnum®SG Spool Gun, Air-Cooled, w/Remote, 25 ft.

K488 SG Control Module

K691-10 Control Module Input Cable, 14-pin MS-type &Lug, 10 ft.

Plasma Cutting Options

K1580-1 Pro-Cut®55 with 25 ft. Torch

K1816-1 Full-KVA Adapter Kit (1-phase)

Engine Drives:

Industrial/Construction Options, con’t.

See “Recommended General Options” pgs.149-171 for descriptions.

SAE-400

General Options

K802D Power Plug Kit

K1690-1 GFCI Receptacle Kit, 120V, 20 Amp

K2637-1 Large Two-Wheel Trailer &Duo-Hitch™Ball/Eye Hitch

K2639-1 Fender and Light Kit

K2640-1 Cable Rack

K2641-1 Four-Wheel Yard Trailer with Duo-Hitch™Ball/Eye Hitch

K1858-1 Service Indicator Kit

K1735-1 Multi-Weld™350 (See Bulletin E5.302)

Stick Options

K704 Accessory Kit, 400 Amp

K924-5 Remote Control Kit

TIG Options

K1783-9 Pro-Torch™TIG Torch PTA-26V (25 ft., 2 pc)

KP509 Parts Kit for PTW-18 and PTA-26 Series Torches

K930-2 TIG Module

K936-4 Control Cable (9-pin to 115V plug)

K937-45 Control Cable Extension, 45 ft.

K814 Arc Start™Switch

K938-1 Contactor Kit

Wire Feeder Options

K385-2 CV Adapter (with MS-Type connection, local/remote switch)

K316L-2 LN™-23P Wire Feeder

K355-10 Magnum®250A FCAW-SS Gun 10 ft., .068"-5/64"

K2379-1 SAE-400/LN™-23P Interface Kit

K385-1 CV Adapter (w/o MS-Type connection, local/remote switch)

K316L-1 LN™-23P Wire Feeder

K345-10 Magnum®350A FCAW-SS Gun 10 ft .068-5/64

K350 LN™-23P Adapter Kit, for Terminal Strip Connection

K2613-1 LN™-25 PRO Wire Feeder w/Internal Contactor

&Gas Solenoid

K126-2 350A FCAW-SS Gun 15 ft., .062"-3/32"

KP1697-068 Drive Roll Kit, .068"-.072" Cored/Solid

KP1697-5/64 Drive Roll Kit, 5/64" Cored/Solid

K1802-1 Magnum®300 Gun Package, 15 ft. 035"-045"

KP1696-1 Drive Roll Kit, .035" and .045" Solid

SAE-400 Severe Duty

General Options

K802D Power Plug Kit

K1690-1 GFCI Receptacle Kit, 120V, 20 Amp

K2637-1 Large Two Wheel Trailer &Duo-Hitch™Ball/Eye Hitch

K2639-1 Fender and Light Kit

K2640-1 Cable Rack

K2641-1 Four-Wheel Yard Trailer with Duo-Hitch™Ball/Eye Hitch

Stick Options

K704 Accessory Kit, 400 Amp

Vantage®400 (Perkins®)

General Options

K802N Power Plug Kit, 20 amp

K802R Power Plug Kit, 15 amp

T12153-9 Full-KVA Power Plug (1-Phase)

T12153-10 Full-KVA Power Plug (3-Phase)

K2636-1 Medium Two-Wheel Trailer &Duo-Hitch™Ball/Eye Hitch

K2639-1 Fender and Light Kit

K2640-1 Cable Rack

K2641-2 Four-Wheel Yard Trailer with Duo-Hitch™Ball/Eye Hitch

K903-1 Spark Arrestor Kit

K1858-1 Service Indicator Kit

K2642-1 Polarity/Multi-Process Switch

K2663-1 Docking Kit

K2679-1 Cold Weather Heater and Tarp Kit

Stick Options

K704 Accessory Kit, 400 Amp

K857 Remote Output Control, 25 ft. (7.6 m)

K857-1 Remote Output Control, 100 ft. (30 m)

K2627-2 Remote Output Control with 120V AC

TIG Options

K1783-9 Pro-Torch™TIG Torch PTA-26V (25 ft., 2 pc)

KP509 Parts Kit For PTW-18 and PTA-26 Series Torches

K870 Foot Amptrol®

K963-3 Hand Amptrol®(Rotary Track Style)

K2535-1 Precision®TIG 225 Ready-Pak®Package

K1816-1 Full-KVA Adapter Kit (1-phase)

K2350-2 Invertec®V205-T AC/DC One-Pak®

K1816-1 Full-KVA Adapter Kit (1-phase)

Wire Feeder Options

K2613-1 LN™-25 PRO Wire Feeder w/Internal Contactor

&Gas Solenoid

K126-2 350A FCAW-SS Gun 15 ft., .062"-3/32"

KP1697-068 Drive Roll Kit, .068"-.072" Cored/Solid

KP1697-5/64 Drive Roll Kit, 5/64" Cored/Solid

K1802-1 Magnum®300 Gun Package, 15 ft. 035"-045"

KP1696-1 Drive Roll Kit, .035" and .045" Solid

K316L-2 LN™-23P Wire Feeder

K2393-1 Input Cable Assembly for LN™-23P, 25 ft. (7.6 m)

K2393-2 Input Cable Assembly for LN™-23P, 75 ft. (22.9 m)

K345-10 Magnum®350A FCAW-SS Gun 10 ft., .068"-5/64"

Spool Gun Options

K487-25 Magnum®SG Spool Gun, Air-Cooled, w/Remote, 25 ft.

K488 SG Control Module

K691-10 Control Module Input Cable, 14-pin MS-type &Lug, 10 ft.

Plasma Cutting Options

K1580-1 Pro-Cut®55 with 25 ft. Torch

K1816-1 Full-KVA Adapter Kit (1-phase)

Engine Drives: Industrial/Construction

www.lincolnelectric.com/engine-drives 61

Engine Drives: Industrial/Construction

www.lincolnelectric.com/engine-drives

Engine Drives:

Industrial/Construction Options, con’t.

See “Recommended General Options” pgs.149-171 for descriptions.

Vantage®500 (Deutz®and Cummins®)

General Options

K802N Power Plug Kit, 20 amp

K802R Power Plug Kit, 15 amp

T12153-9 Full-KVA Power Plug (1-Phase)

T12153-10 Full-KVA Power Plug (3-Phase)

K2636-1 Medium Two Wheel Trailer &Duo-Hitch™Ball/Eye Hitch

K2639-1 Fender and Light Kit

K2640-1 Cable Rack

K2641-2 Four-Wheel Yard Trailer with Duo-Hitch™Ball/Eye Hitch

K887-1 Ether Start Kit

K899-1 Spark Arrestor Kit (Deutz)

K1847-1 Spark Arrestor Kit (Cummins)

K1858-1 Service Indicator Kit (Cummins)

K2356-1 Control Panel Cover Kit

K2340-1 Lockable Fuel Cap/Flash Arrestor Kit

K2359-1 Cold Weather Heater &Tarp Kit (Cummins)

K2642-1 Polarity/Multi-Process Switch

K2663-1 Docking Kit

Stick Options

K704 Accessory Kit, 400 Amp

K857 Remote Output Control, 25 ft. (7.6 m)

K857-1 Remote Output Control, 100 ft. (30 m)

K2627-2 Remote Output Control with 120V AC

TIG Options

K1783-9 Pro-Torch™TIG Torch PTA-26V (25 ft., 2 pc)

KP509 Parts Kit for PTW-18 and PTA-26 Series Torches

K870 Foot Amptrol®

K963-3 Hand Amptrol®(Rotary Track Style)

K2535-1 Precision®TIG 225 Ready-Pak®Package

K1816-1 Full-KVA Adapter Kit (1-phase)

K2350-2 Invertec®V205-T AC/DC One-Pak®

K1816-1 Full-KVA Adapter Kit (1-phase)

Wire Feeder Options

K2613-1 LN™-25 PRO Wire Feeder w/Internal Contactor

&Gas Solenoid

K126-2 350A FCAW-SS Gun, 15 ft., .062"-3/32"

KP1697-068 Drive Roll Kit, .068"-.072" Cored/Solid

KP1697-5/64 Drive Roll Kit, 5/64" Cored/Solid

K1802-1 Magnum®300 Gun Package, 15 ft. 035"-045"

KP1696-1 Drive Roll Kit, .035" and .045" Solid

K316L-2 LN™-23P Wire Feeder

K2393-1 Input Cable Assembly for LN™-23P, 25 ft. (7.6 m)

K2393-2 Input Cable Assembly for LN™-23P, 75 ft. (22.9 m)

K345-10 Magnum®350A FCAW-SS Gun 10 ft., .068"-5/64"

Spool Gun Options

K487-25 Magnum®SG Spool Gun, Air-Cooled, w/Remote, 25 ft.

K488 SG Control Module

K691-10 Control Module Input Cable, 14-pin MS-type &Lug, 10 ft.

Plasma Cutting Options

K1581-1 Pro-Cut®80 with 25 ft. Torch

Air Vantage®500

General Options

K802N Power Plug Kit, 20 amp

K802R Power Plug Kit, 15 amp

T12153-9 Full-KVA Power Plug (1-Phase)

T12153-10 Full-KVA Power Plug (3-Phase)

K2636-1 Medium Two Wheel Trailer &Duo-Hitch™Ball/Eye Hitch

K2639-1 Fender and Light Kit

K2640-1 Cable Rack

K2641-2 Four-Wheel Yard Trailer with Duo-Hitch™Ball/Eye Hitch

K887-1 Ether Start Kit

K1847-1 Spark Arrestor Kit

K2354-1 Air Dryer Kit

K2356-1 Control Panel Cover Kit

K2340-1 Lockable Fuel Cap/Flash Arrestor Kit

K2359-1 Cold Weather Heater and Tarp Kit

K2642-1 Polarity/Multi-Process Switch

K2663-1 Docking Kit

Stick Options

K704 Accessory Kit, 400 Amp

K857 Remote Output Control, 25 ft. (7.6 m)

K857-1 Remote Output Control, 100 ft. (30 m)

K2627-2 Remote Output Control with 120V AC

TIG Options

K1783-9 Pro-Torch™TIG Torch PTA-26V (25 ft., 2 pc)

KP509 Parts Kit for PTW-18 and PTA-26 Series Torches

K870 Foot Amptrol®

K963-3 Hand Amptrol®(Rotary Track Style)

K2535-1 Precision TIG®225 Ready-Pak®Package

K1816-1 Full-KVA Adapter Kit (1-phase)

K2350-2 Invertec®V205-T AC/DC One-Pak®

K1816-1 Full-KVA Adapter Kit (1-phase)

Wire Feeder Options

K2613-1 LN™-25 PRO Wire Feeder w/Internal Contactor

&Gas Solenoid

K126-2 350A FCAW-SS Gun, 15 ft., .062"-3/32"

KP1697-068 Drive Roll Kit, .068"-.072" Cored/Solid

KP1697-5/64 Drive Roll Kit, 5/64" Cored/Solid

K1802-1 Magnum®300 Gun Package, 15 ft. 035"-045"

KP1696-1 Drive Roll Kit, .035" and .045" Solid

K316L-2 LN™-23P Wire Feeder

K2393-1 Input Cable Assembly for LN™-23P, 25 ft. (7.6 m)

K2393-2 Input Cable Assembly for LN™-23P, 75 ft. (22.9 m)

K345-10 Magnum®350A FCAW-SS Gun, 10 ft., .068"-5/64"

Spool Gun Options

K487-25 Magnum®SG Spool Gun, Air-Cooled, w/Remote, 25 ft.

K488 SG Control Module

K691-10 Control Module Input Cable, 14-pin MS-type &Lug, 10 ft.

Plasma Cutting Options

K1581-1 Pro-Cut®80 with 25 ft. Torch

• Maximum Traction

• Precision Control

• 2-roll or 4-roll Wire Feeders

• Designed For MIG or Flux-Cored

Processes

• Models For Shop Fabrication or

Field Construction

www.lincolnelectric.com/wire-feeders

Digital

MIG

Pulsed

MIG-STT®

Flux-Cored

Submerged Arc

Waveform

Control

Technology®

2-Roll Drive

4-Roll Drive

MODEL PROCESS WIRE FEED

SPEED RANGE

ipm (m/min)

WIRE SIZE RANGE

in. (mm) FEATURES

Power Feed

™

25M

Power Feed

™

10M

Power Feed

™

10M Dual

LF-72

LF-74

LF-74 Extra Torque

™

-7 GMA

™

-8

™

-9

™

-10

DH-10

STT®-10

™

-15

™

-23P

™

-25 Pro

™

-25 Pro Extra Torque

™

-25

™

-35

Cobramatic®

AnalogField

.023-1/16 (0.6-1.6)

.025-1/16 (0.6-1.6)

.025-3/32 (0.6-2.4)

.023-1/16 (0.6-1.6)

.025-1/16 (0.6-1.6)

.025-3/32 (0.6-2.4)

.030-3/32 (0.8-2.4)

.023-1/16 (0.6-1.6)

.030-3/32 (0.8-2.4)

.023-1/16 (0.6-1.6)

.023-5/64 (0.6-2.4)

.023-.052 (0.6-1.4)

.023-.052 (0.6-1.3)

.023-1/16 (0.6-1.6)

.023-3/32 (0.6-3.0

—

.030-1/16 (0.8-1.6)

.023-1/16 (0.6-1.6)

.030-3/32 (0.8-2.4)

.030-5/64 (0.8-2.0)

.035-5/64 (0.9-2.0)

.035-.120 (0.9-3.0)

.030-5/64 (0.8-2.0)

.035-5/64 (0.9-2.0)

.035-.120 (0.9-3.0)

.045-5/64 (1.2-2.0)

.045-.120 (1.2-3.0)

.035-5/64 (0.9-2.0)

.035-1/8 (0.9-3.2)

—

.035-1/16 (0.9-1.6)

.035-5/64 (0.9-3.0)

.030-1/8 (0.8-3.2)

.068-5/64 (1.7-2.0)

.035-7/64 (0.9-2.8)

.030-1/16 (0.8-1.6)

.035-5/64 (0.9-2.0)

75-1200 (2.0-30.5)

50-800 (1.27-20.3)

75-1200 (2.0-30.5)

50-800 (1.27-20.3)

50-800 (1.3-20.3)

30-400 (0.76-10.1)

50-800 (1.3-20.3)

100-800 (2.5-20.3)

.023-1/16 (0.6-1.6) .030-3/32 (0.8-2.4)

50-400 (1.3-10.1)

50-600 (1.3-15.2)

75-700 (1.9-17.8)

50-600 (1.3-15.2)

55-1250 (1.3-31.7)

35-750 (0.8-19.0)

55-1250 (1.3-31.7)

35-750 (0.8-19.0)

35-500 (0.8-12.7)

50-700 (1.3-17.8)

30-170 (0.76-4.3)

.023-1/16 (0.6-1.6) .030-3/32 (0.8-2.4)

30-400 (0.8-10.1)

.023-1/16 (0.6-1.6) .030-5/64 (0.8-2.0)

50-700 (1.3-17.7)

50-700 (1.3-17.8)

50-600 (1.3-12.8)

0-800 (0-20.3)

✓

•

••

•

••

•

High Speed

Low Speed

High Speed Solid

Low Speed Solid

High Speed Cored

Low Speed Cored

KEY: Excellent Good Optional

Semiautomatic Wire Feeders

www.lincolnelectric.com/wire-feeders

Power Feed™25M

Lincoln offers this full featured design in a robust package that can meet industry challenges.

The lightweight construction, durable case, as well as the patented design of the MAXTRAC®

wire drive system delivers the results you need.

Premium Welding Solution with a Portable Design!

Power Feed™10M

When you need a versatile, multi-process industrial wire feeder for welding virtually any material,

you need the Power Feed™10M. Choose the Power Feed™10M for automotive manufacturing,

shipbuilding, pressure vessels/heavy plate, oil, gas and pipeline construction, particularly

when code-quality work is required.

Single and Dual Bench Wire Feeders

Processes

• MIG • Stick

• Pulsed • TIG

•STT

®• Gouging

• Flux-Cored

Output Input

Unit Includes

• Electrode Pigtail

• MSP4 Panel

• Dual Procedure/Memory Panel

• Push-Pull Gun Connector

• Remote Control Connector

• Gun Receiver Bushing

• Standard & Extra Torque Gearing

Key Options

• Magnum®Gun and Cable

Assemblies

• Magnum®Self-Shielded Gun and

Cable Assemblies

• K2447-2 Python®-

Plus

Push-Pull

Gun

• K1543-25 ArcLink®/Linc-Net™

Control Cables

• K1733-4 MicroWire Straightner

•

More options at end of section

Literature

E8.271

• Push-Pull Capability Standard Functionality delivers premier aluminum performance

by offering uniform feeding, as well as a flexible system for extending the gun.

• Hardened and Construction Ready. Built tough for rough environments.

From construction to shipbuilding, this design will meet your

expectations. Packaged standard with a durable aluminum

case or an optional plastic case.

• Internal Lighting. High intensity LEDs illuminate the

wire drive.

• Internal heating maintains control of humidity on your

consumable by keeping the package warmed and pro-

tected in an enclosed case.

• Mode Select Panel (MSP4) allows easy access to the

Power Wave®library of waveforms. Advanced controls

and set-up options are only a fingertip away!

• Dual Procedure and Memory Buttons allow you to set-up

an A and B procedure to simplify “on the-fly” switching.

•Three-year warranty on parts and labor.

Product Product Input Wire Feed Speed Range Wire Size Range – Solid Wire Size Range – Cored H x W x D Net Weight

Name Number Power Gearing ipm (m/min) in. (mm) in. (mm) in. (mm) lbs.(kg)

Power Feed™25M K2536-1 40 VDC Standard Speed Solid: 50-800 (2.5-20.3) .023-1/16 (0.6-1.6) .030-5/64 (0.8-2.0) 14.5 x 8.5 x 23.5 35

(factory setting) Cored: 50-800 (2.5-20.3) (368 x 216 x 597) (15.9)

Extra Torque Solid: 30-400 (1.3-10.4) .023-1/16 (0.6-1.6) .030-3/32 (0.8-2.4)

Cored: 30-400 (1.3-10.4)

Product Product Input Output Capacity Wire Feed Speed Range Wire Size Range H x W x D Net Weight

Name Number Power Current/Duty Cycle in/min (m/min) in. (mm) in. (mm) lbs.(kg)

Power Feed™10M K2230-1 40 VDC 600A/60% High Speed: High Speed: 18.5 x 13.5 x 30.5 62

Single Bench Model 500A/100% 75-1200 (2.0-30.5) Solid: .025-1/16 (0.6-1.6) (470 x 343 x 775) (28.1)

Low Speed: Cored: .035-5/64 (0.9-2.0)

Power Feed™10M K2234-1 50-800 (1.27-20.3) Low Speed: 20.0 x 20.0 x 30.7 90

Dual Bench Model Solid: .025-3/32 (0.6-2.4) (508 x 508 x 781) (40.8)

Cored: .035-.120 (0.9-3.0)

VDC

• World-class arc performance on steel, stainless steel, aluminum

and other materials.

• Waveform Control Technology®featuring patented processes

like Pulse-On-Pulse®, for a TIG-like bead appearance, and

Power Mode®, for a stable arc at low current levels.

• Utilizes ArcLink®—the leading digital communication pro-

tocol for welding, making it the best choice for seamless,

time critical integration with the power source.

• Pulsed MIG process—great for low spatter, low heat

input and out-of-position applications—makes virtually

any operator a better welder!

• Easy-to-understand user interface panel with large

numeric displays make it easy to set weld parameters.

• Features push-pull capability for great performance

on aluminum.

•Three-year warranty on parts and labor.

Processes

• MIG

• Pulsed

•STT

• Flux-Cored

•Stick

•TIG

• Gouging

Output Input

Dual Bench Model Includes

• Wire Reel Stand

• MSP4 Panel

• Dual Procedure/Memory Panel

• ArcLink®/Linc-Net™Control Cable

• Weld Power Cable, 8 ft.

• High Speed Pinion Gear

• Power Wave®Utilities CD-ROM

with Weld Manager™

Key Options

• K1543-25 ArcLink®/Linc-Net™

Control Cable, 25 ft. (7.6 m)

• K1733-1 Wire Straightener

• K2593-xx Coaxial Weld Power

Cable, 25? ft. (7.6 m)

•

More options at end of section

Literature

E8.266

www.lincolnelectric.com/wire-feeders

Semiautomatic Wire Feeders

Power Feed™10M

The Power Feed™10M single or dual industrial wire feeders are recommended for multi-process

wire welding in the automotive manufacturing, pressure vessels/heavy plate, or job shop fabrica-

tion industries, particularly when code quality work is required.

Single and Dual Boom Wire Feeders

LF-72

Designed for MIG and cored wire welding in job shop and manufacturing environments,

the rugged LF-72 is built to deliver reliable performance day after day.

2-Roll Heavy Duty Industrial Feeder

Product Product Input Output Capacity Wire Feed Speed Range Wire Size Range H x W x D Net Weight

Name Number Power Current/Duty Cycle ipm (m/min) in. (mm) in. (mm) lbs.(kg)

Power Feed™10M K2314-1 40 VDC 600A/60% High Speed: High Speed: Control: 13.0 x 8.5 x 4.0 8.5

Single Boom Model 500A/100% 75-1200 (2.0-30.5) Solid: .025-1/16 (0.6-1.6) (330 x 215 x 105) (3.8)

Low Speed: Cored: .035-5/64 (0.9-2.0) Wire Drive: 7.6 x 12.9 x 13.7 30

50-800 (1.27-20.3) Low Speed: (195 x 325 x 345) (13.6)

Power Feed™10M K2316-1 Solid: .025-3/32 (0.6-2.4) Control: 13.0 x 8.5 x 4.0 8.5

Dual Boom Model Cored: .035-.120 (0.9-3.0) (330 x 215 x 105) (3.8)

Wire Drive: 9.0 x 19.0 x 15.5 50

(228 x 483 x 394) (22.7)

24-42

VAC

Power Feed

™

10M Single

Boom Model shown.

• Patented MAXTRAC®heavy-duty cast aluminum wire drive system

provides reliable feeding and durability.

• Brass-to-brass gun connections for better electrical

conductivity that results in better arc performance.

• Totally tool-less drive rolls and wire guide installation.

Two gear-driven wire drive rolls slide on and off easily!

• Calibrated wire feed speed dial for precise

and accurate settings.

• In addition to great mild steel performance,

these feeders deliver positive arc starting

and feeding with stainless steel, aluminum

and flux-cored wires!

• Control cable connector with a Spin-Nut™

makes connecting the control cable a

simple twist-of-the-wrist.

•Three-year warranty on parts and labor.

Processes • Flux-Cored

• MIG • Stick

• Pulsed • TIG

•STT

®• Gouging

Output Input

Dual Boom Model Includes

• MSP4 Panel

• Dual Procedure/Memory Panel

• Gun Trigger Cable

• ArcLink®/Linc-Net™Control

Cables, 8 ft. (2.4 m) & 25 ft. (7.6 m)

• Hardware Kit (high speed pinion

gear, mounting hardware)

• Power Wave®Utilities CD-ROM

with Weld Manager™

Key Options

• Magnum Gun &Cable Assemblies

(See publication E12.10)

• K1733-1 Wire Straightner

• K2593-100 Coaxial Weld Power

#1 Cable, 100 ft.

• KP1505-030S Drive Roll Kit –

.023-.030" (0.6-0.8 mm) Solid Wire

Literature

E8.267

Shown:

LF-72 Bench Model, Standard Duty

(shown with optional wire.)

Processes

• MIG

• Pulsed

• Flux-Cored

Output Input

Base Model (K2327-4) Includes

• .035/.045" Drive Rolls and Guide

Required Options

Weld Power Cable

Key Options

• K2330-1 Postflow and Burnback

Timer Kit

• K2329-1 Remote Voltage Control

Kit

• K1546-1 Incoming Bushing for

Lincoln Conduit

•

More options at end of section

Literature

E8.11

Product Product Input Output Capacity Wire Feed Speed Range Wire Size Range H x W x D Net Weight

Name Number Power Current/Duty Cycle ipm (m/min) in (mm) in. (mm) lbs.(kg)

LF-72 Base Model K2327-4 24-42 VAC 500 Amps @ 60% 50-800 Solid: .023-1/16 (0.6-1.6) 11.1 x 10.2 x 12.9 27

(no gun, no cable) 50/60 Hz 400 Amps @ 100% (1.3-20.3) Cored: .030-5/64 (0.8-2.0) (282 x 259 x 328) (12)

LF-72 Bench Model, K2327-2 9 Amps 12.6 x 10.9 x 22.5 53

Standard Duty(1) (320 x 277 x 574) (24)

LF-72 Bench Model, K2327-3 15.3 x 13.0 x 27.7 68

Heavy Duty (389 x 330 x 704) (31)

(1)

44 lbs. (19.9 kg) spool, max.

VDC

•Waveform Control Technology®featuring patented processes like Pulse-On-Pulse®, for

a TIG-like bead appearance, and Power Mode®, for a stable arc at low current levels.

•ArcLink®capability for networking welding equipment.

•Pulsed MIG process—great for low spatter,

low heat input and out-of-position applications—

makes virtually any operator a better welder!

•Easy-to-understand user interface panel

with large numeric displays so it's easy

to set weld parameters.

•Weld Manager®software, for wireless

remote access to system configuration,

allowing you to manage one or many

welding systems from the palm of your hand.

•Three-year warranty on parts and labor.

Semiautomatic Wire Feeders

www.lincolnelectric.com/wire-feeders

LF-74

4-Roll Heavy Duty Industrial Feeder

LN™

-7 GMA

Semiautomatic, Constant Speed Wire Feeder

Product Product Input Output Capacity Wire Feed Speed Range Wire Size Range H x W x D Net Weight

Name Number Power Current/Duty Cycle ipm (m/min) in (mm) in. (mm) lbs.(kg)

LF-74 K2426-1 24-42 VAC 600 Amps @ 60% 100-800 Solid: .023-1/16 (0.6-1.6) 11.1 x 10.2 x 12.9 46

Base Model 50/60 Hz 500 Amps @ 100% (2.5-20.3) Cored: .030-5/64 (0.8-2.0) (282 x 259 x 328) (20)

LF-74 Bench Model, K2426-2 9 Amps 15.3 x 13.0 x 27.7 71

Heavy Duty (389 x 330 x 704) (32)

LF-74 Bench Model, K2426-3 50-400 Solid: .023-1/16 (0.6-1.6) 71

Heavy Duty Extra Torque (1.3-10.1) Cored: .030-3/32 (0.8-2.4) (32)

Product Product Input Output Capacity Wire Feed Speed Range Wire Size Range H x W x D Net Weight

Name Number Power Current/Duty Cycle ipm (m/min) in (mm) in. (mm) lbs.(kg)

LN™

-7 GMA K440-2 115 VAC 600A/60% 75-700 Solid: .023-1/16 (0.6-1.6) 10.9 x 9.8 x 9.6 26

(2 Roll) 50/60 Hz (1.9-17.8) Cored: .045-5/64 (1.2-2.0) (277 x 249 x 244) (10.9)

2.5 Amps

Designed for MIG and cored wire welding in job shop and manufacturing environments,

the rugged LF-74 wire feeders are built to deliver reliable performance day

after day. Select the LF-74 for large diameter wires, longer gun cables or

long boom conduit or hard automation applications.

• Patented MAXTRAC®heavy-duty cast aluminum wire

drive system provides reliable feeding and durability.

• Brass-to-brass gun connections for better electrical

conductivity that results in better arc performance.

• Totally tool-less drive rolls and wire guide

installation. Four gear-driven wire drive rolls

slide on and off easily!

•Calibrated wire feed speed dial for precise

and accurate settings.

• In addition to great mild steel performance,

these feeders deliver positive arc

starting and feeding with stainless

steel, aluminum and flux-cored wires!

• Control cable connector with a Spin-Nut™

makes connecting the control cable a

simple twist-of-the-wrist.

•Three-year warranty on parts and labor.

Shown:

LF-74 Bench Model,

Heavy Duty, Extra Torque

The LN™

-7 GMA is a semiautomatic constant speed wire feeder that can be used with a variety

of Lincoln engine drives, DC or CV power sources in a shop or field environment.

• Unique drive roll design provides positive feeding and

quick reloading by simply starting wire into guide tube.

The drive rolls and guide tubes are designed for long

life and precise wire feeding.

• Completely enclosed case protects the heavy duty

wire drive mechanism from damage, but allows easy

access to drive rolls.

• Dynamic braking system stops wire feed motor

quickly to minimize crater sticking problems.

•Three-year warranty on parts and labor.

Processes

• MIG

• Pulsed

• Flux-Cored

Output Input

Base Model Includes

• Control Cable, 15 ft. (4.5 m)

• .035/.045" Drive Rolls and Guide

Required Options

• Weld Power Cable

Key Options

• K2330-1 Postflow and Burnback

Timer Kit

• K2329-1 Remote Voltage Control

Kit

• K1546-1 Incoming Bushing for

Lincoln®Conduit

• K162-1 Spindle Adapter For

Readi-Reels and Spools

•

More options at end of section

Literature

E8.11

Processes

• MIG

• Flux-Cored

Output Input

Required Options

• Heavy Duty Wire Reel Stand

• Drive Roll Kit

• Control Cable

• Terminal Strip Adapter Cable

• Control Extension Cable

• Work and Feeder Cables Package

• Weld Power Cable

Key Options

•

More options at end of section

Literature

E8.10

115

VAC

24-42

VAC

www.lincolnelectric.com/wire-feeders

Semiautomatic Wire Feeders

LN™

-8

The LN™

-8 is a semiautomatic constant speed wire feeder providing dependable

performance and reliable operation, making it ideal for shop or field operations.

Semiautomatic Constant Speed Wire Feeder

• Unique drive roll design provides positive feeding and quick reloading by

simply inserting the wire into the incoming guide tube. The drive rolls

and guide tubes are designed for long life and precise wire feeding.

• Completely enclosed case protects the heavy duty wire drive

mechanism from damage, yet allows easy access to drive rolls.

• Dynamic braking system stops wire feed motor quickly to

minimize crater sticking problems.

• Control circuit features “cold electrode” when the

gun trigger is released for added safety.

• Solid state control compensates for wire drag and

input line variations to maintain accurate wire

feed speed.

• Control of wire feed speed and voltage at the wire

feeder eliminates the need to return to the power

source to adjust procedures.

•Three-year warranty on parts and labor.

LN™

-9

The LN™

-9 is a semiautomatic constant speed wire feeder that provides dependable performance

and reliable operation, making it ideal for shop or field operations. The LN™

-9 is designed for

flux-cored wire without gas (Innershield®) and submerged arc welding.

Semiautomatic Constant Speed Wire Feeder

Processes

• Flux-Cored (Innershield®)

• Submerged Arc

Output Input

Required Options

• Drive Roll Kit

• Control Cable

• Terminal Strip Adapter Cable

• Control Extension Cable

• Weld Power Cable

Key Options

• K1524-3 Heavy Duty

Wire Reel Stand

• K1555-1 Insulated Lift Bail

• K1556-1 Light Duty Caster Kit

• K1557-1 Swivel Platform

•

More options at end of section

Literature

E8.50

Processes

• MIG

• Flux-Cored

• Submerged Arc

Output Input

Required Options

• Drive Roll Kit

• Control Cable

• Terminal Strip Adapter Cable

• Control Extension Cable

• Weld Power Cable

Key Options

• K1524-3 Heavy Duty

Wire Reel Stand

• K1555-1 Insulated Lift Bail

• K1556-1 Light Duty Caster Kit

• K1557-1 Swivel Platform

•

More options at end of section

Literature

E8.30

Product Product Input Output Capacity Wire Feed Speed Range Wire Size Range H x W x D Net Weight

Name Number Power Current/Duty Cycle ipm (m/min) in. (mm) in. (mm) lbs.(kg)

LN™

-8 K297 115 VAC 600A/60% 50-600 Solid: .040-3/32 (1.0-2.4) 10.9 x 9.8 x 9.6 36

50/60 Hz (1.3-15.2) Cored: .045-.120 (1.2-3.0) (277 x 248 x 244) (16.2)

115

VAC

115

VAC

Product Product Input Output Capacity Wire Feed Speed Wire Size Range H x W x D Net Weight

Name Number Power Current/Duty Cycle Range ipm (m/min) in (mm) in. (mm) lbs.(kg)

Aluminum Solid Cored Hardfacing

LN™

-9 K357-1 115 VAC 600A/60% 50-600 — .040-3/32 .035-. 120 7/64 11.5 x 11.3 x 11.5 42

(2 Roll) 50/60 Hz (1.3-15.3) (1.0-2.4) (0.9-3.0) (2.8) (292 x 287 x 292) (19)

2.5 Amps

• Unique drive roll design provides positive feeding and quick

reloading by simply starting wire into the guide tube. The

drive rolls and guide tubes are designed for long life and

precise wire feeding.

• Completely enclosed case protects the heavy duty wire

drive mechanism from damage, yet allows easy access

to drive rolls.

• Standard digital meter can be set to display volts, inches

or meters/minute.

• Control circuit features “cold electrode” when the gun

trigger is released for added safety.

• Dynamic braking system stops wire feed motor

quickly to minimize crater sticking problems.

•Three-year warranty on parts and labor.

Shown with optional

Heavy Duty Wire Stand.

(Wire not included.)

Shown with optional

Heavy Duty Wire Stand.

(Wire not included.)

Semiautomatic Wire Feeders

www.lincolnelectric.com/wire-feeders

LN™

-10

The LN™

-10 semiautomatic wire feeder features the revolutionary split wire guide which

precisely aligns and supports the wire through the entire feeding system. The system

also features a rugged 4 driven roll design for positive wire feeding. The LN™

-10’s

modular design provides for many mounting options, including boom mounting.

Single Header Wire Feeder

• Standard dual procedure allows operator to set

different voltage and wire feed speeds and

switch between the two.

• Selectable trigger control for standard 2-step,

interlocking 4-step, spot weld and cold feed

trigger control.

•Digital Display standard.

• Preflow/Postflow/Burnback and Spot Timer

standard.

•Three-year warranty on parts and labor.

DH-10

Precision times two! This DH-10 dual wire feeder utilizes Lincoln’s®revolutionary split wire guide

system to precisely align and feed wire, and its dual wire feeder system allows you to weld with

two different wires, with two different welding procedures using one power source.

Double Header Wire Feeder

Processes

• MIG

• Flux-Cored

• Submerged Arc

Output Input

Bench Model (Std./Std. Speed)

Includes

• Control Cable, 10 ft. (3.0 m)

Required Options

• Drive Roll Kit

• Weld Power Cable

Key Options

• K1501-10 Control Cable

• K1798 Terminal Strip Adapter

Cable

• K1785-12 Control Cable

(Heavy Duty), 12 ft. (3.6 m)

• K1785-16 Control Cable

(Heavy Duty), 16 ft. (4.8 m)

• Fume Extraction System

•

More options at end of section

Literature

E8.200

Processes

• MIG

• Flux-Cored

Output Input

Bench Model (Standard Speed)

Includes

• Control Cable, 10 ft. (3.0 m)

Required Options

• Drive Roll Kit

• Weld Power Cable

Key Options

• K1501-10 Control Cable

• K1798 Terminal Strip Adapter

Cable

• K1785-12 Control Cable

(Heavy Duty), 12 ft. (3.6 m)

• K1785-16 Control Cable

(Heavy Duty), 16 ft. (4.8 m)

•

More options at end of section

Literature

E8.200

Product Product Wire Feed Speed Range Wire Size Range H x W x D Net Weight

Name Number ipm (m/min) in (mm) in. (mm) lbs.(kg)

LN™

-10 Bench Model K1559-3 Low Gear: Solid: .023-5/64 (0.6-2.4) 16 x 15 x 31 65

(Standard Speed) 35-750 (0.8-19.0) Cored: .035-1/8 (0.9-3.2) (406 x 381 x 787) (29.5)

LN™

-10 K1564-4 High Gear: Solid: .023-1/16 (0.6-1.6)

Generic Boom Package 50-750 (1.3-19.0) Cored: .035-5/64 (0.9-2.0)

Product Product Wire Feed Speed Range Wire Size Range H x W x D Net Weight

Name Number ipm (m/min) in. (mm) in. (mm) lbs.(kg)

DH-10 K1499-3 35-750 Solid: .023-3/32 (0.6-2.4) 21 x 20 x 32 98

(0.8-19.0) Cored: .030-1/8 (0.8-3.2) (521 x 502 x 800) (44.4)

DH-10 K1521-7

Generic Boom Package

DH-10 K1499-4 Std: 35-750 Solid: .023-3/32 (0.6-2.4)

(Std./High Speed) (0.8-19.0) Cored: .030-1/8 (0.8-3.2)

High: 55-1250 Solid: .023-1/16 (0.6-1.6)

(1.3-31.7) Cored: .035-5/64 (0.9-2.4)

VAC

• Each side of the DH-10 wire drive system is driven by its

own motor and gear box for confidence that the feeder

won’t go down.

• Split wire guide and 4 driven rolls for positive wire feeding.

• Presettable voltage and wire feed speed for extra control.

• Standard dual procedure allows operator to set

different voltage and wire feed speeds and switch

between the two.

• Selectable trigger control for standard 2-step,

interlocking 4-step, spot weld and cold feed

trigger control.

•Digital Display standard.

• Preflow/Postflow/Burnback &Spot Timer

standard.

•Three-year warranty on parts and labor.

www.lincolnelectric.com/wire-feeders

Semiautomatic Wire Feeders

STT®-10

The sophisticated STT®-10 Process Controller was designed specifically to work with

the revolutionary STT®II power source. Its microprocessor controls make the STT®-10

easy to develop optimal procedures and set the range of operator adjustments.

Semiautomatic Wire Feeder

• Presettable background and peak current settings for

optimum starting performance.

• Split wire guide and four drive rolls for positive feeding.

• Modular design for many mounting options.

• Range control keeps procedures in the “sweet spot”.

• Four step trigger for “cruise control” on long welds

and hard automation.

•Three-year warranty on parts and labor.

LN™

-15

Portable, Semiautomatic Wire Feeder

Processes

• MIG-STT®

Output Input

Required Options

Drive Roll Kit

Key Options

• K1758-50 Control Cable,

50 ft. (15.2 m).

• K940-25 Sense Lead Kit,

25 ft. (7.6 m)

•

More options at end of section

Literature

E8.190

Product Product Wire Feed Speed Range Wire Size Range H x W x D Net Weight

Name Number ipm (m/min) in. (mm) in. (mm) lbs.(kg)

STT®-10 K1560-2 35-500 Solid: .023-.052 (0.6-1.4) 16 x 15 x 31 65

(0.8-12.7) (406 x 381 x 787) (29.5)

The LN™

-15 is one of the smallest and most maneuverable wire feeders for the construction,

shipbuilding and pipeline industries available on the market today. The LN™

-15 is available

in both Across-The-Arc and Control Cable versions. Both offer outstanding welding

performance, including pulse welding, on a wide variety of steel, stainless steel,

aluminum and alloy materials.

Product Product Input Output Capacity Wire Feed Speed Range Wire Size Range H x W x D Net Weight

Name Number Power Current/Duty Cycle ipm (m/min) in. (mm) in. (mm) lbs.(kg)

LN™

-15 K1870-1 15-110 VDC 300A/60% 50-700 Solid: .023-.052 (0.6-1.3) 12.7 x 8.7 x 23 30

Across-The-Arc (1.3-17.8) Cored: .035-1/16 (0.9-1.6) (356 x 188 x 533) (15.4)

LN™

-15 K1871-1 42 VAC 500A/60% 28

Control Cable (12.7)

VAC

• Designed for MIG, Pulsed MIG, Flux-Cored, and Metal-Cored

welding processes using light weight 8" diameter spools.

• Illuminated digital meters are easy to read in

adverse lighting conditions.

• Fully enclosed molded case is heat, spatter

and impact resistant.

• Double latch case seals tight to protect drive

system and wire from dirt, dust and rain.

• Full body aluminum roll cage provides sturdy

impact protection and all-around handles for

easy portability.

• Adjustable carrying strap makes it easy to

carry and hang.

• Compact unit fits easily through 14" diameter

manhole/manway.

•Three-year warranty on parts and labor.

Processes

• MIG

• Pulsed

• MIG-STT®

(Control Cable Model only)

• Flux-Cored

Output

Unit Includes

• K1500-2 Gun Receiver Bushing

• Carrying Strap

• Spindle Adapter for 8" O.D. Spools

• Standard Contactor (Across-The-

Arc Model)

Required Options

• Drive Roll Kit

Key Options

• K1500-1 Gun Receiver Bushing

• K1500-2 Gun Receiver Bushing

• K1797-25 Control Extension

Cable, 25 ft. (7.6 m)

• K1797-50 Control Extension

Cable, 50 ft. (15.2 m)

•

More options at end of section

Literature

E8.60

LN™

-25 PRO

Built upon the tradition and success of the LN™

-25, the new LN™

-25 PRO is designed

to be simple, reliable and easy to service. The LN™

-25 PRO is ideal for field

construction and fabrication, shipyards, and rental companies.

Portable Industrial Wire Feeder

Processes

• MIG

• Pulsed

• Flux-Cored

Output Input

LN™

-25 PRO Includes

• Internal Contactor

• Gas Solenoid

• Flowmeter

• Arc Sensing Lead &Clip,

15 ft. (4.5m)

• 2 Gun Bushings (K1500-2

installed; K1500-1 loose)

Required Options

• Drive Roll and Guide Kit

Key Options

•

More options at end of section

Power Sources

All electric or engine drive welders

with CV capability.

Literature

E8.105

Product Product Input Output Capacity Gas Solenoid & Wire Feed Speed Range Wire Size Range - in. (mm) H x W x D Net Weight

Name Number Power Current/Duty Cycle Flow Meter ipm (m/min) Solid Cored Aluminum in. (mm) lbs.(kg)

LN™

-25 PRO K2613-1 15-110V DC 325A/100% YES 50-700 (1.3-17.7) .023-1/16 .030-5/64 .035-1/16 15 x 8 x 22 37 (16)

Standard 450A/60% (0.6-1.6) (0.8-2.0) (0.9-1.6) (381 x 203 x 558)

LN™

-25 PRO K2613-2 30-400 (0.8-10.1) .030-3/32

Extra Torque (0.8-2.4)

15 -110

VDC

•2-Step/trigger interlock provides comfort for long welds.

•Analog Voltmeter with polarity indicator LED automatically

adjusts to welding polarity.

•Non-linear wire feed speed gives single range control, yet

maintains sensitivity with low wire feed speed.

•Sturdier and rugged spindle design with an incorporated

brake.

•Lightweight, impact and flame resistant polycarbonate

case design keeps the internal components protected.

•Potted and trayed PC board protects against

moisture and corrosion.

•Reel locking mechanism eliminates spindle cross

threading.

•Case can be replaced in less than 5 minutes –

eliminates downtime.

•Timer Kit available – includes preflow, postflow and burnback.

Semiautomatic Wire Feeders

www.lincolnelectric.com/wire-feeders

LN™

-23P

Semiautomatic Wire Feeder

Processes

• Innershield

Output

Unit Includes

• 25 ft. (7.6m) Control Cable

• 25 ft. (7.6m) 1/0 Electrode Cable

• 3/32" Drive Rolls and Guide Tubes

Required Options

• Adapter Kit

• FCAW-SS 90° Nozzle

•

More options at end of section

Literature

E8.90

Product Product Input Output Capacity Wire Feed Speed Range Wire Size Range H x W x D Net Weight

Name Number Power Current/Duty Cycle ipm (m/min) in. (mm) in. (mm) lbs.(kg)

LN™

-23P K316L-1 14-50V DC 350A/60% 30-170 .068-5/64 20.5 x 9 x 19 27

K316L-2(1) (90V DC Max. OCV) (0.76-4.3) (1.7-2.0) (520 x 230 x 480) (12.3)

• Weighs less than 50 lbs. (22.7 kg) including optional Magnum®

Innershield®gun and 14 lb (6.3 kg) coil of electrode.

• Continuous wire feed speed control, voltage control and

analog voltmeter are standard.

• Completely enclosed wire reel keeps the wire free of

contaminants.

• Equipped with trigger interlock circuit to reduce operator

fatigue.

• Gun-mounted two-position switch allows on-the-fly change

to 83% of the preset wire feed speed.

• Electrode and control cable quickly connect to power source.

• One or two LN™

-23P wire feeders can be directly connected

to recommended Lincoln®power sources, but only one can

be used at a time.

•Three-year warranty on parts and labor.

The LN™

-23P semiautomatic wire feeder is able to handle the

toughest work sites and is an excellent choice for field erection

and pipe welding applications. It is portable, easy to set-up, and

ideal for reaching difficult locations.

(1)

See Engine Drive Section for compatible equipment.

LN™-23P shown with options

LN™

-25

The LN™

-25 semiautomatic wire feeder is ideal for field or construction use. Since it is powered

across the arc, no control cables are needed! Simply connect the weld cable, attach the arc

sensing clip, and you’re ready to go.

Portable Construction Wire Feeder

•For MIG and flux-cored arc welding processes using up

to 44 lb. (19.9 kg) spools.

•Designed for .023-1/16" (0.6-1.6 mm) solid, .035-5/64"

(0.9-2.0 mm) cored and .035-1/16" (0.9-1.6 mm) aluminum

wire sizes.

•Selectable dial for setting low range, 50-350 ipm

(1.3-8.9 m/min) wire feed speed or high range, 50-700 ipm

(1.3-17.8 m/min) wire feed speed.

•Includes DC voltmeter, voltmeter polarity switch and 15 ft.

(4.6 m) arc sensing lead and clip and 20" (508 mm) weld

power cable.

•Automatic overvoltage and motor overload shutdown

protection.

•Double-latched case features an insulated gun

holder and easy access to wire.

•Entire unit is compact and portable and will pass

through a 16" (400 mm) diameter manhole/manway.

•Three-year warranty on parts and labor.

Processes

• MIG

• Flux-Cored

Output

LN™

-25 Model (K449) Includes

• Internal Contactor and Gas

Solenoid

• Arc Sensing Lead and Clip,

15 ft. (4.5 m)

• Weld Power Cable, 20" (508 mm)

Required Options

• Gun and Cable Assembly

• Drive Roll Kit

• Weld Power Cable

Key Options

•

More options at end of section

Power Sources

All electric or engine drive welders

with CV capability.

Literature

E8.100

Product Product Input Output Capacity Wire Feed Speed Range Wire Size Range H x W x D Net Weight

Name Number Power Current/Duty Cycle ipm (m/min) in. (mm) in. (mm) lbs.(kg)

LN™

-25 K449 15-40V DC up to: 350A/60% 50-700 Solid: .023-1/16 (0.6-1.6) 14 x 7.4 x 21 35

Across-The-Arc (110V DC Max. OCV) (1.3-17.8) Cored: .035-5/64 (0.9-2.0) (356 x 188 x 533) (15.4)

www.lincolnelectric.com/wire-feeders

Semiautomatic Wire Feeders

www.lincolnelectric.com/wire-feeders

Semiautomatic Wire Feeders

LN™

-35

The LN™

-35 is an across-the-arc, semiautomatic wire feeder for

hardfacing and fabrication applications using self-shielded,

flux-cored welding electrodes.

Rugged, Portable Wire Feeder

• The LN™

-35 is designed to feed .035-7/64" (0.9-2.8 mm)

flux-cored electrodes.

• Enhanced starting control for smooth arc starting in

CV mode.

• Electronic circuits protect wire feeder from overload.

• Adjustable wire feed speed for settings of

50-500 ipm (1.3-12.8 m/min).

•Three-year warranty on parts and labor.

Cobramatic®

The Cobramatic®incorporates a push-pull drive system that virtually eliminates the problems

associated with wire feeding. Cobramatic®is a great MIG welding choice for all wire types.

Push-Pull Cabinet

• Push-pull wire drive system yields reliable, consistent,

trouble-free wire feeding up to 50 ft. (15.2 m) from the

cabinet.

• Compatible with complete line of Lincoln®

push-pull guns.

• Feeds aluminum wire diameters .030-1/16"

(0.8-1.6 mm) with only a contact tip change.

• Patented paddle holds wire straight and level

during feeding to minimize damage to the wire.

• Patented clutch/brake system keeps wire from

over running on shut-off.

• Tool-less spool brake adjustment knob allows

for easy tension adjustment.

• Simplified wire tension adjustment using

two position steel/aluminum selector for

foolproof operation.

•Three-year warranty on parts and labor.

NOTE: A constant voltage (CV) power source is recommended for self-shielded, flux-cored arc welding (FCAW-S). The LN™-35 may be used

with a constant current (CC) power source for non-critical applications where weld quality and deposition properties are not critical.

Processes

• MIG

• Pulsed

Output Input

Unit Includes

• 14-Pin Control Cable, 8 ft. (5.4 m)

• Gas Purge/Trigger Latch Kit

Required Options

• Python®Push-Pull Gun

• CobraMAX™Push-Pull Gun

Key Options

• K1520-1 42 Volt Transformer Kit

• K1679-1 Control Cable for

Power Wave®450 ONE

•

More options at end of section

Literature

E8.300

Processes

• Flux-Cored (Self-Shielded Wires

only)

Output

Unit Includes

• Wire Reel Stand

• Coil Adapter and Case

Key Options

• K1840-10 Weld Power Cable –

Twist-Mate™-to-Lug, 10 ft. (3.0 m)

• K1842-10 Weld Power Cable –

Lug-to-Lug, 10 ft. (3.0 m)

• K1842-35 Weld Power Cable –

Lug-to-Lug, 35 ft. (10.6 m)

• K1842-60 Weld Power Cable –

Lug-to-Lug, 60 ft. (9.1 m)

•

More options at end of section

Literature

E8.110

Product Product Input Output Capacity Wire Feed Speed Range Wire Size Range H x W x D Net Weight

Name Number Power Current/Duty Cycle ipm (m/min) in. (mm) in. (mm) lbs.(kg)

LN™

-35 K2281-1 15-40V DC 500A/60% 50-500 (1.3-12.8) Cored: .035-7/64 (0.9-2.8) 27.0 x 10.0 x 30.0 82

Across-The-Arc (Max. OCV: 110V DC) (686 x 254 x 762) (37)

Product Product Input Output Capacity(1) Wire Feed Speed Range Wire Size Range H x W x D Net Weight

Name Number Power Current/Duty Cycle ipm (m/min) in. (mm) in. (mm) lbs.(kg)

Cobramatic®K2259-1 42 VAC 400A/100% 0-800 Max. Solid: .030-1/16 (0.8-1.6) 14.8 x 9.5 x 19.3 47

(0-20.3) Cored: .030-1/16 (0.8-1.6) (376 x 241 x 490) (21)

(1)

With appropriate gun.

VAC

NOTE: Cobramatic

, CobraMAX

™

, Prince

XL and Python

are registered trademarks of MK Products, Inc.

Semiautomatic Wire Feeders

www.lincolnelectric.com/wire-feeders

Semiautomatic Wire Feeders Options

See “Recommended General Options” pgs.149-171 for descriptions.

LF-72 and LF-74 Wire Feeders

Required Options

Weld Power Cables

See Weld Power Cables chart in the“Recommended General Options”

section.

General Options

K1500-1 Gun Receiver Bushing

K1500-2 Gun Receiver Bushing

K1500-3 Magnum®550 Gun Adapter

K1500-4 Miller Gun Receiver Bushing

K1500-5 OXO Gun Receiver Bushing

K489-7 Dual Schedule Fast-Mate™Adapter 10 Series

— Fume Extraction System

Drive Roll and Wire Guide Kits

See Drive Roll and Wire Guide Kits chart in the “Recommended General

Options” section.

Control Cables and Adapters

See Control Cables and Adapters chart in the “Recommended General

Options” section.

K2330-1 Postflow and Burnback Timer Kit

K2329-1 Remote Voltage Control Kit

K1546-1 Incoming Bushing for Lincoln®Conduit (.025"-1/16" wire)

K1546-2 Incoming Bushing for Lincoln®Conduit (1/16"-1/8" wire)

K162-1 Spindle Kit, 2 Inch Hub

K586-1 Deluxe Adjustable Gas Regulator & Hose Kit

3100211 Harris®Argon Flowmeter Regulator and Hose Kit

K2335-1 Adapter for Competitive Power Sources

K1798 Adapter Cable, Male 14-pin Control Cable to Terminal Strip

K1520-1 42 Volt Transformer Kit

Additional Options For Base Model

K2328-1 Standard Duty Wire Reel Stand (44 lbs. spools, max.)

K1524-3 Heavy Duty Wire Reel Stand (60 lbs. spools, max.)

Additional Options For Feeders Equipped With Standard Duty

Wire Reel Stand (44 lbs. spools, max.)

K2331-1 Lift Bail Kit

K2332-1 Lightweight Swivel Kit

K163 Undercarriage

K435 14 lb. Innershield®Coil Adapter

K468 8" O.D. Spool Adapter

K363P 22-30 lb. Readi-Reel®Adapter

K1634-1 Plastic Wire Cover, 30-40 lbs.

Additional Options For Feeders Equipped With Heavy Duty Wire Reel Stand

K1555-1 Insulated Lift Bail (60 lbs. spools, max.)

K1556-1 Light Duty Caster Kit

K1557-1 Swivel Platform

K163 Undercarriage

K435 14 lb. Innershield®Coil Adapter

K468 8" O.D. Spool Adapter

K363P 22-30 lb. Readi-Reel®Adapter

K1634-1 Plastic Wire Cover, 30-40 lbs.

K438 50-60 lb. Readi-Reel®Adapter

K1504-1 50-60 lb. Coil Adapter (2 inch spindle)

K1634-2 Plastic Wire Cover, up to 60 lbs.

Power Source Options

MIG Welders (CV)

Multi-Process Welders (CC/CV)

LN™

-7 GMA Wire Feeder

Drive Roll and Guide Tube Kits

See Drive Roll and Guide Tube Kits chart in the “Recommended General

Options” section.

Control Cables and Adapters

See Control Cables and Adapters chart in the “Recommended General

Options” section.

Weld Power Cables

See Weld Power Cables chart in the“Recommended General Options”

section.

General Options

K1524-3 Heavy Duty Wire Reel Stand

K1555-1 Insulated Lift Bail

K1556-1 Light Duty Caster Kit

K1557-1 Swivel Platform

K162-1 Spindle Kit, 2 Inch Hub

K435 14 lb. Innershield®Coil Adapter

K468 8" O.D. Spool Adapter

K363P 22-30 lb. Readi-Reel®Adapter

K438 50-60 lb. Readi-Reel®Adapter

K1504-1 50-60 lb. Coil Adapter (2 inch spindle)

K1634-1 Plastic Wire Cover, 30-40 lbs

K1634-2 Plastic Wire Cover, up to 60 lbs

K494 Gas Solenoid Assembly (for K521 LN™-7 model)

K418 GMA Timer Kit

K419 Burnback Kit

K163 Undercarriage

K857 Remote Output Control, 25 ft (7.6 m)

K857-1 Remote Output Control, 100 ft (30 m)

K864 Remote Control Cable Adapter

K283 Portable Digital Wire Feed Speed Meter

LN™

-8

Required Options

K113-1 600A SAW Gun 15 ft 5/64

K113-2 600A SAW Gun 15 ft 3/32

K114 600A Mechanized SAW Gun 15 ft 5/64-3/32

K119 Flux Cone

Drive Roll and Guide Tube Kits

See Drive Roll and Guide Tube Kits chart in the “Recommended General

Options” section.

Control Cables and Adapters

See Control Cables and Adapters chart in the “Recommended General

Options” section.

Weld Power Cables

See Weld Power Cables chart in the“Recommended General Options”

section.

General Options

K1524-3 Heavy Duty Wire Reel Stand

K1555-1 Insulated Lift Bail

K1556-1 Light Duty Caster Kit

K1557-1 Swivel Platform

K363P 22-30 lb. Readi-Reel®Adapter

K438 50-60 lb. Readi-Reel®Adapter

K1504-1 50-60 lb. Coil Adapter (2 inch spindle)

K435 14 lb. Innershield®Coil Adapter

K468 8" O.D. Spool Adapter

K1634-1 Plastic Wire Cover, 30-40 lbs.

K1634-2 Plastic Wire Cover, up to 60 lbs.

K437 Gas Solenoid Kit

K425 Gas Solenoid Kit

Semiautomatic Wire Feeders Options, con’t.

See “Recommended General Options” pgs.149-171 for descriptions.

LN™-8, con’t.

General Options, con’t.

K261 Wire Feed Speed Meter Kit

K202 Burnback Kit

K58 Magnetic Flux Screen Separator

K310 Flux Screen with Air-Driven Vibrator

K305 Wire Reel and Flux Tank Assembly

K320 Continuous Flux Feeding Tank Assembly

K163 Undercarriage

K62 Squirtmobile®

K110 Mechanized Hand Travel Unit

K161-50 Squirtmobile®Power Pack, 50 ft.

K283 Portable Digital Wire Feed Speed Meter

— Fume Extraction System

Power Source Options

MIG Welders (CV)

Multi-Process Welders (CC/CV)

LN™

-9 and LN™

-9 GMA Wire Feeders

Required Options (All Models)

K113-1 600A SAW Gun, 15 ft., 5/64"

K113-2 600A SAW Gun, 15 ft., 3/32"

K114 600A Mechanized SAW Gun, 15 ft., 5/64"-3/32"

K119 Flux Cone

Drive Roll and Guide Tube Kits

See Drive Roll and Guide Tube Kits chart in the “Recommended General

Options” section.

Control Cables and Adapters

See Control Cables and Adapters chart in the “Recommended General

Options” section.

Weld Power Cables

See Weld Power Cables chart in the“Recommended General Options”

section.

General Options

K1524-3 Heavy Duty Wire Reel Stand

K1555-1 Insulated Lift Bail

K1556-1 Light Duty Caster Kit

K1557-1 Swivel Platform

K438 50-60 lb. Readi-Reel®Adapter

K363P 22-30 lb. Readi-Reel®Adapter

K1504-1 50-60 lb. Coil Adapter (2 inch spindle)

K162-1 Spindle Kit, 2 Inch Hub

K435 14 lb. Innershield®Coil Adapter

K468 8" O.D. Spool Adapter

K1634-1 Plastic Wire Cover, 30-40 lbs.

K1634-2 Plastic Wire Cover, up to 60 lbs.

K437 Gas Solenoid Kit

K425 Gas Solenoid Kit

K418 GMA Timer Kit

K202 Burnback Kit

K419 Burnback Kit

K58 Magnetic Flux Screen Separator

K310 Flux Screen with Air-Driven Vibrator

K305 Wire Reel and Flux Tank Assembly

K320 Continuous Flux Feeding Tank Assembly

K163 Undercarriage

K62 Squirtmobile®

K110 Mechanized Hand Travel Unit

K161-50 Squirtmobile®Power Pack, 50 ft.

K283 Portable Digital Wire Feed Speed Meter

— Fume Extraction System

Power Source Options

MIG Welders (CV)

Multi-Process Welders (CC/CV)

LN™

-10 and DH-10 Wire Feeders

Required Options

Drive Roll and Wire Guide Kits

See Drive Roll and Wire Guide Kits chart in the “Recommended General

Options” section.

Weld Power Cables

See Weld Power Cables chart in the“Recommended General Options”

section.

General Options

Control Cables and Adapters

See Control Cables and Adapters chart in the “Recommended General

Options” section.

K1500-1 Gun Receiver Bushing

K1500-2 Gun Receiver Bushing

K1500-3 Magnum®550 Gun Adapter

K1500-4 Miller®Gun Receiver Bushing

K1500-5 OXO Gun Receiver Bushing

K489-7 Dual Schedule Fast-Mate™Adapter 10 Series

K1546-1 Incoming Bushing for Lincoln®Conduit (.025"-1/16" wire)

K1546-2 Incoming Bushing for Lincoln®Conduit (1/16"-1/8" wire)

K1733-1 Wire Straightener

K1733-4 Micro Wire Straightener

K162-1 Spindle Kit, 2 Inch Hub

K435 14 lb. Innershield®Coil Adapter

K468 8" O.D. Spool Adapter

K363P 22-30 lb. Readi-Reel®Adapter

K438 50-60 lb. Readi-Reel®Adapter

K1504-1 50-60 lb. Coil Adapter (2 inch spindle)

K1634-1 Plastic Wire Cover, 30-40 lbs

K1634-2 Plastic Wire Cover, up to 60 lbs

K590-6 Water Connection Kit

K683-3 Dual Procedure Switch (5-pin)

K1449-1 Dual Procedure Remote Control Pendant

K1520-1 42 Volt Transformer Kit

K283 Portable Digital Wire Feed Speed Meter

— Fume Extraction System

For LN™-10 only:

K1557-1 Swivel Platform

K1556-1 Light Duty Caster Kit

K1555-1 Insulated Lift Bail

Recommended Power Source Options

MIG Welders (CV)

Multi-Process Welders (CC/CV)

STT®-10 Wire Feeder

Required Options

Drive Roll and Wire Guide Kits

See Drive Roll and Wire Guide Kits chart in the “Recommended General

Options” section.

General Options

K1567-16 Head to Control, 16 ft.

K1567-20 Head to Control, 20 ft.

K1567-25 Head to Control, 25 ft.

K1758-10 Control / Weld Cable, 10 ft.

K1758-25 Control / Weld Cable, 25 ft.

K1758-50 Control / Weld Cable, 50 ft.

K2147-75 Control Cable w/Coaxial Power Cable, 14-pin MS-Type, 75 ft.

K2147-100 Control Cable w/Coaxial Power Cable,

14-pin MS-Type, 100 ft.

K1500-1 Gun Receiver Bushing

K1500-2 Gun Receiver Bushing

K1500-3 Magnum®550 Gun Adapter

K1500-4 Miller®Gun Receiver Bushing

Semiautomatic Wire Feeders

www.lincolnelectric.com/wire-feeders

Semiautomatic Wire Feeders

www.lincolnelectric.com/wire-feeders

Semiautomatic Wire Feeders Options, con’t.

See “Recommended General Options” pgs.149-171 for descriptions.

STT®-10 Wire Feeder, con’t.

General Options, con’t.

K489-7 Dual Schedule Fast-Mate™Adapter 10 Series

K1561-1 Robotic Interface Module

K468 8" O.D. Spool Adapter

K363P 22-30 lb. Readi-Reel®Adapter

K438 50-60 lb. Readi-Reel®Adapter

K1504-1 50-60 lb. Coil Adapter (2 inch spindle)

K1634-1 Plastic Wire Cover, 30-40 lbs.

K1634-2 Plastic Wire Cover, up to 60 lbs.

K683-3 Dual Procedure Switch (5-pin)

K1555-1 Insulated Lift Bail

Power Source Options

Invertec®STT II®

Power Feed™10M and Power Feed™10M Dual Wire Feeders

General Options

Drive Roll and Wire Guide Kits

See Drive Roll and Wire Guide Kits chart in the “Recommended General

Options” section.

ArcLink®/Linc-Net™Control Cables

See ArcLink®/Linc-Net™Control Cables chart in the “Recommended General

Options” section.

Weld Power Cables

See Weld Power Cables chart in the“Recommended General Options”

section.

K1796-25 Coaxial Weld Power Cable (350A), 25 ft.

K1796-50 Coaxial Weld Power Cable (350A), 50 ft.

K1796-75 Coaxial Weld Power Cable (325A), 75 ft.

K1796-100 Coaxial Weld Power Cable (300A), 100 ft.

K2593-25 Coaxial Weld Power Cable (#1, Lug to Lug), 25 ft.

K2593-50 Coaxial Weld Power Cable (#1, Lug to Lug), 50 ft.

K2593-100 Coaxial Weld Power Cable (#1, Lug to Lug), 100 ft.

K1500-1 Gun Receiver Bushing

K1500-2 Gun Receiver Bushing

K1500-3 Magnum®550 Gun Adapter

K1500-4 Miller®Gun Receiver Bushing

K1500-5 OXO Gun Receiver Bushing

K489-7 Dual Schedule Fast-Mate™Adapter 10 Series

K683-3 Dual Procedure Switch (5 pin)

K2429-1 ArcLink®“T” Cable Connector

K1733-1 Wire Straightener

K1733-4 Micro Wire Straightener

K435 14 lb. Innershield®Coil Adapter

K468 8" O.D. Spool Adapter

K363P 22-30 lb. Readi-Reel®Adapter

K438 50-60 lb. Readi-Reel®Adapter

K1634-1 Plastic Wire Cover, 30-40 lbs

K1634-2 Plastic Wire Cover, up to 60 lbs

K1504-1 50-60 lb Coil Adapter (2 inch spindle)

K1546-1 Incoming Bushing for Lincoln®Conduit (.025"-1/16" wire)

K1546-2 Incoming Bushing for Lincoln®Conduit (1/16"-1/8" wire)

K590-6 Water Connection Kit

K1536-1 Magnum®Flow Sensor

K283 Portable Digital Wire Feed Speed Meter

— Fume Extraction System

Power Feed™10M and Power Feed™10M Dual Wire Feeders, con’t.

General Options, con’t.

For Single Bench and Dual Bench Models only:

K2339-1 Push-Pull Gun Adapter Kit

K1556-1 Light Duty Caster Kit

K2320-1 Foot Amptrol®Connector Kit

For Single Bench and Single Boom Models only:

K2360-1 Dual Procedure/Memory Panel

For Single Bench Model only:

K1557-1 Swivel Platform

K1555-1 Insulated Lift Bail

Power Source Options

— Power Wave®355M, 455M and 455M/STT®

— Power Wave®655 Robotic

Power Feed™25M Wire Feeder

General Options

Push-Pull Guns

See Push-Pull Guns chart in the “Recommended General Options” section.

K590-6 Water Connection Kit

K2339-1 Push-Pull Gun adapter Kit

K586-1 Deluxe Adjustable Gas Regulator & Hose Kit

ArcLink®/Linc-Net™Control Cables

See ArcLink®/Linc-Net™Control Cables chart in the “Recommended General

Options” section.

Drive Roll and Wire Guide Kits

See Drive Roll and Wire Guide Kits chart in the “Recommended General

Options” section.

K1796-25 Coaxial Weld Power Cable (350A), 25 ft.

K1796-50 Coaxial Weld Power Cable (350A), 50 ft.

K1796-75 Coaxial Weld Power Cable (325A), 75 ft.

K1796-100 Coaxial Weld Power Cable (300A), 100 ft.

K2593-25 Coaxial Weld Power Cable (#1, Lug to Lug), 25 ft.

K2593-50 Coaxial Weld Power Cable (#1, Lug to Lug), 50 ft.

K2593-100 Coaxial Weld Power Cable (#1, Lug to Lug), 100 ft.

Weld Power Cables

See Weld Power Cables chart in the “Recommended General Options”

section.

K1500-1 Gun Receiver Bushing

K1500-2 Gun Receiver Bushing

K1500-3 Magnum

550 Gun Adapter

K1500-4 Miller

Gun Receiver Bushing

K1500-5 OXO Gun Receiver Bushing

K489-7 Dual Schedule Fast-Mate™Adapter 10 Series

K1733-4 Micro Wire Straightner

K2429-1 ArcLink®“T” Cable Connector

K2596-1 Replacement Case (Aluminum)

K2596-2 Replacement Case (Polycarbonate)

— Fume Extraction System

Power Source Options

— Power Wave®355M, 455M, 455M/STT®

Semiautomatic Wire Feeders

www.lincolnelectric.com/wire-feeders

Semiautomatic Wire Feeders Options, con’t.

See “Recommended General Options” pgs.149-171 for descriptions.

LN™

-15 Wire Feeder

Required Options

Drive Roll and Wire Guide Kits

See Drive Roll and Wire Guide Kits chart in the “Recommended General

Options” section.

General Options

K1733-4 Micro Wire Straightener

K1500-1 Gun Receiver Bushing

K1500-2 Gun Receiver Bushing

K1500-3 Magnum®550 Gun Adapter

Control Cables and Adapters

See Control Cables and Adapters chart in the “Recommended General

Options” section.

K484 Jumper Plug Kit

K468 8" O.D. Spool Adapter

Weld Power Cables

See Weld Power Cables chart in the“Recommended General Options”

section.

K283 Portable Digital Wire Feed Speed Meter

— Fume Extraction System

Power Source Options

CV-400, CV-655, Invertec®STT®II

Engine Driven Welders

LN™

-23P Wire Feeder

Required Options

K350 LN™-23P Adapter Kit, For Terminal Strip Connection

K350-1 LN™-23P Adapter Kit, For 14 pin Connection

K355-10 Magnum®250A FCAW-SS Gun, 10 ft., .068"-5/64"

Options for K316L-2 only

K2393-1 Control/Weld Power Cable, 25 ft.

K2393-2 Control/Weld Power Cable, 75 ft.

K2379-1 SAE-400/LN™-23P Interface Kit

General Options

Fume Extraction System

Power Source Options

MIG Welders (CV)

Multi-Process Welders (CC/CV)

Engine Driven Welders

LN™

-25 PRO Wire Feeder

Required Options

Drive Roll and Wire Guide Kits

See chart in “Recommended General Options” section.

K852-70 Twist-Mate™Cable Plug, for 1/0-2/0, 50-70 mm2cable

K852-95 Twist-Mate™Cable Plug, for 2/0-3/0, 70-95 mm2cable

S1119-14 Cable Lugs, Unattached, for 1, 1/0 and 2/0 cable

General Options

K2330-2 Preflow, Postflow and Burnback Time Kit

K484 Jumper Plug Kit

K363P 22-30 lb. Readi-Reel™Adapter

K435 14 lb. Innershield®Coil Adapter

K468 8" O.D. Spool Adapter

K2596-1 Aluminum Case Replacement Kit

K2596-2 Plastic Case Replacement Kit

LN™

-25 Wire Feeder

Required Options

Drive Roll and Wire Guide Kits

See chart in “Recommended General Options” section.

K852-70 Twist-Mate™Cable Plug, for 1/0-2/0, 50-70 mm2cable

K852-95 Twist-Mate™Cable Plug, for 2/0-3/0, 70-95 mm2cable

S1119-14 Cable Lugs, Unattached, for 1, 1/0 and 2/0 cable

General Options

K484 Jumper Plug Kit

K864 Remote Control Cable Adapter

Control Cables and Adapters

See chart in “Recommended General Options” section.

General Options, con’t.

K363P 22-30 lb. Readi-Reel®Adapter

K435 14 lb. Innershield®Coil Adapter

K468 8" O.D. Spool Adapter

K283 Portable Digital Wire Feed Speed Meter

— Fume Extraction System

LN™

-35

Required Options

Drive Roll and Guide Tube Kits

See chart in “Recommended General Options” section.

Weld Power Cables

See chart in “Recommended General Options” section.

General Options

K1504-1 50-60 lb. Coil Adapter, 2 inch spindle

K283 Portable Digital Wire Feed Speed Meter

K1803-1 Work and Wire Feeder 2/0 Weld Cable Package

Fume Extraction System

Cobramatic®Wire Feeder

Expendable Parts

KP2073-1 Incoming Guide Tube

KP2073-2 Outgoing Guide Tube

General Options

K2227-1 Gas Purge/Trigger Latch Kit

K1679-1 Control Cable

K1520-1 42 Volt Transformer Kit

— Fume Extraction System

www.lincolnelectric.com/wire-feeders

• Ideal For Heavy Duty Hard Automation Applications

• Maximum Control Over Welding Parameters

• Designed To Deposit More Weld Metal At Fast Travel Speeds

AnalogDigital

MIG

Flux-Cored

Submerged Arc

Power

Waveform

Control

Technology®

Digital Display

MODEL

KEY: Excellent Good Optional

PROCESS INPUT

OUTPUT

NA-3

NA-4

NA-5

LT-7 Tractor

Power Feed™

10A Controller

Wire Feed

Speed Range

ipm (m/min)

Power Source

Required

Solid Wire

Size Range

in. (mm)

Cored Wire

Size Range

in. (mm)

25-600

(0.6-15.2)

Subject to arc

voltage used

25-775

(0.6-19.7)

100-400

(2.5-10.2)

10-300

(0.25-7.62)

CV-655, DC-600,

DC-655, DC-1000,

DC-1500

AC-1200

CV-655, DC-600,

DC-655, DC-1000,

DC-1500

CV-655, DC-600,

DC-655, DC-1000

Power Wave®

AC/DC 1000™

1/16-7/32

(0.8-5.6)

1/16-7/32

(0.8-5.6)

.035-7/32

(0.9-5.6)

3/32-3/16

(2.4-4.8)

1/8-7/32

(3.2-5.6)

.035-5/32

(0.9-4.0) 115

VAC

115

VAC

115

VAC

115

VAC

VDC

—

.045-5/32

(1.2-4.0)

—

FEATURES

•

NA-3, NA-4 &NA-5

Improve productivity with the NA-3, NA-4, or NA-5 automatic

wire feeders. These systems have been specially designed

to deposit more weld metal at faster travel speeds which

eliminates bottlenecks and cuts costs.

Automatic Welding Systems

• Solid state controls allow for precise control of

welding procedures, striking characteristics, as

well as bead size and shape.

• Easily adjusted for a wide range of processes,

feed speeds, and wire sizes.

• Compact units with excellent flexibility to

fit into simple fixtures or the most complex

automated production lines.

• Rugged construction minimizes downtime

and maintenance costs.

•Three-year warranty on parts and labor.

The LT-7 Tractor is a self-propelled mechanized wire feeder, designed for the submerged

arc process with track system capabilities. It is self-guiding and easy to operate—only

one operator is usually required.

Submerged Arc DC Wire Feeder

Processes

• MIG

• Flux-Cored

• Submerged Arc

Output Input

Required Options

• Nozzle Assembly

• Control Cable

• Weld Power Cable

Key Options

•

More options at end of section

Literature

E9.10 (NA-3, NA-4)

E9.30 (NA-5)

Product Product Wire Feed Speed Range Wire Size Range - in. (mm)

Name Number ipm (m/min) Solid Cored

NA-3 K210-2 25-650 1/16-7/32 .035-5/32

(0.6-16.5) (1.6-5.6) (0.9-4.0)

NA-4 K388-2 subject to arc 1/16-7/32 –

voltage used (1.6-5.6) –

NA-5 K356-2 25-775 .035-7/32 .045-5/32

(0.6-16.5) (0.9-5.6) (1.2-4.0)

Product Product Input Output Capacity Wire Feed Speed Range Wire Size Range H x W x D Net Weight

Name Number Power Current/Duty Cycle ipm (m/min) Solid – in. (mm) in. (mm) lbs. (kg)

LT-7 K227-1 115 VAC 600A/100% 100 - 400 3/32 - 3/16 27.5 x 33 x 14 120

Standard 50/60 Hz 1100A/100% (with (2.5 - 10.2) (2.4 - 4.8) (698 x 838 x 356) (54)

water cooling)

LT-7 K395-1 130

Track Model (59)

115

VAC

• Feeds 3/32"-3/16" (2.4-4.8 mm) solid wires, from 100-400

inches per minute (2.5-10.2 m/min) wire feed speed.

• Calibrated tractor drive adjusts travel speeds from

6"-70" per minute (0.12-1.8 m/min).

• Vertical head lift adjuster for adjusting electrical

stick-out from 1/2"-5" (12.7-127.0 mm).

• Weld angle is up to 50° from vertical on either side;

drag angle is up to 30° from vertical.

• Control box can be mounted either left or right,

eliminating the need to return to the power source

for routine procedure changes.

• Welds butts, horizontal fillet and lap joints to the

left or right side of the tractor frame for convenience.

•Three-year warranty on parts and labor.

Track Model shown

115

VAC

Processes

• Submerged Arc

Output Input

Unit Includes

• Control Cable, 25 ft. (7.6 m)

Required Options

• Nozzle Assembly

• Control Cable

• Weld Power Cable

Key Options

•

More options at end of section

Literature

E9.70

LT-7 Tractor

www.lincolnelectric.com/wire-feeders

Automatic Wire Feeders

Shown: NA-5N

Power Feed™10A Controller

Designed for use with the Power Wave®AC/DC 1000™power source, the Power Feed™10A

eliminates the need for a separate AC and DC controller, making this powerful hard automation

system controllable, adaptable and easy to use.

ArcLink®Controller for Power Wave®AC/DC Systems

• Versatile system set-up options for stand-alone or PLC

configurations help you customize the weld cell to

make your operations as efficient as possible.

• Lincoln’s Waveform Control Technology®gives

you the ability to select the right waveform for

each application.

• The Power Feed™10A Controller provides clear

dual digital display of set-up and weld modes,

six memories, AC controls, strike/start/end

options, travel stop/start, and timers.

• Controls can be adjusted on-the-fly to change

penetration and/or deposition rates with

Variable Frequency, Variable Amplitude and

Variable Balance.

• Easy-to-use switch panel can be removed

and used as a Remote Control Pendant to

create a versatile work station set-up.

• The motor conversion kit allows the use of

existing NA-3, NA-4, and NA-5 feed head

mounting hardware.

•Three-year warranty on parts and labor.

Processes

• Submerged Arc

Output Input

Unit Includes

• Power Feed™10A Control Box

• Remote Pendant

• Remote Pendant Cable, 10 ft.

(3.0 m)

Key Options

• K2311-1 Power Feed™10SM

• K2370-1 Power Feed™10S Head

• K2312-1 Power Feed™10SF Head

• K1842-110 Weld Power Cable,

Lug to Lug, 110 ft. (33.5 m)

• K2462-1 Power Feed™10A

Mounting Bracket

•

More options at end of section

Power Sources

• K2344-2 Power Wave®

AC/DC 1000™380/400/460/500/

575/3/50/60

Literature

E9.165

VDC

Product Product Rated Output Wire Feed Speed Wire Size Range H x W x D Net Weight

Name Number Input Power Current/Duty Cycle Gear Box ipm (m/min) Solid - inches (mm) inches (mm) lbs.(kg)

Power Feed™10A K2362-1 40 VDC 100A/100% 142:1(1) 10-200 5/32-7/32 15 x 13 x 4 25

Controller (0.25-5.08) (4.0-5.6) (381 x 259 x 102) (11.3)

with Wire Drive 95:1(1) 10-300 1/8-5/32

(0.25-7.62) (3.2-4.0)

(1)

142:1 gear box is standard. Conversion Kit supplied for conversion to 95:1 with Wire Drive (K2370-1, K2312-1, K2311-1).

Submerged arc welding with Power Wave®AC/DC 1000 and Power Feed™10A Controller.

Automatic Wire Feeders

www.lincolnelectric.com/wire-feeders 79

Automatic Wire Feeders

www.lincolnelectric.com/wire-feeders

Automatic Wire Feeders Options

See “Recommended General Options” pgs.149-171 for descriptions.

NA-3 and NA-4

General Options

Control Cables and Adapters

See Control Cables and Adapters chart in the “Recommended General

Options” section.

K2163-35 Weld Power Cable, Lug to Lug (4/0), 35 ft.

K2163-60 Weld Power Cable, Lug to Lug (4/0), 60 ft.

K1842-110 Weld Power Cable, Lug to Lug (4/0, 600A, 60%), 110 ft.

K234-26 Control to Head Cable Extension, 26 ft.

K234-46 Control to Head Cable Extension, 46 ft.

K235-5 Control to Head Cable Extension, 5 ft. .

K235-26 Control to Head Cable Extension, 26 ft.

K235-46 Control to Head Cable Extension, 46 ft.

K231-5/64 Contact Nozzle Assembly for 5/64" (2.0 mm) Wire

K231-3/32 Contact Nozzle Assembly for 3/32" (2.4 mm) Wire

K231-1/8 Contact Nozzle Assembly for 1/8" (3.2 mm) Wire

K231-5/32 Contact Nozzle Assembly for 5/32" (4.0 mm) Wire

K231-3/16 Contact Nozzle Assembly for 3/16" (4.8 mm) Wire

K231-7/32 Contact Nozzle Assembly for 7/32" (5.6 mm) Wire

K226R Contact Jaw Assembly for 1/8-7/32" (3.2-5.6 mm) Wire

K148A Positive Contact Nozzle Assembly

for 3/32-1/8" (2.4-3.2 mm) Wire

K148B Positive Contact Nozzle Assembly

for 5/32-3/16" (4.0-4.8 mm) Wire

K149-3/32 Nozzle Extension for 3/32" (2.4 mm) Wire

K149-1/8 Nozzle Extension for 1/8" (3.2 mm) Wire

K149-5/32 Nozzle Extension for 5/32" (4.0 mm) Wire

K386 Narrow Gap Deep Groove Nozzle

S17545 Insulation Jacket

K285 Concentric Flux Cone Assembly

M13454 Flux Cone

K225 Sub Arc Twinarc®Nozzle for 5/64", 3/32" &1/8" Wire

K129-1/16 Tiny Twinarc®Assembly for 1/16" (1.6 mm) Wire

K129-5/64 Tiny Twinarc®Assembly for 5/64" (2.0 mm) Wire

K129-3/32 Tiny Twinarc®Assembly for 3/32" (2.4 mm) Wire

K281 Tiny Twinarc®Solid Wire Straightener

K223 Solenoid Kit

K221 Start Controls P.C. Board for Automatics

K245 Crater Fill Controls P.C. Board for Automatics

K325HCS TC-3 High Capacity Travel Carriage,

Multiple Heads & Controls, 5-75 ipm.

K325HCF TC-3 High Capacity Travel Carriage,

Multiple Heads & Controls, 15-270 ipm.

K299 Wire Reel Assembly for 50-60 lb. Coils

(without high frequency insulation).

K162-1 Spindle Kit, 2 Inch Hub

K29 Vertical Lift Adjuster (4")

K96 Horizontal Adjuster (2")

K278-1 Spreadarc™Oscillator

K310 Flux Screen with Air-Driven Vibrator

K58 Magnetic Flux Screen Separator

— Fume Extraction System

NA-5

General Options

Control Cables and Adapters

See Control Cables and Adapters chart in the “Recommended General

Options” section.

K2163-35 Weld Power Cable, Lug to Lug (4/0), 35 ft.

K2163-60 Weld Power Cable, Lug to Lug (4/0), 60 ft.

K1842-110 Weld Power Cable, Lug to Lug (4/0, 600A, 60%), 110 ft.

K338-5 Control to Head Cable Extension, 5 ft.

K338-11 Control to Head Cable Extension, 11 ft.

K338-26 Control to Head Cable Extension, 26 ft.

K338-46 Control to Head Cable Extension, 46 ft.

K335-26 Control to Head Cable Extension, 26 ft.

K231-5/64 Contact Nozzle Assembly for 5/64" (2.0 mm) Wire

K231-3/32 Contact Nozzle Assembly for 3/32" (2.4 mm) Wire

K231-1/8 Contact Nozzle Assembly for 1/8" (3.2 mm) Wire

K231-5/32 Contact Nozzle Assembly for 5/32" (4.0 mm) Wire

K231-3/16 Contact Nozzle Assembly for 3/16" (4.8 mm) Wire

K231-7/32 Contact Nozzle Assembly for 7/32" (5.6 mm) Wire

K226R Contact Jaw Assembly for 1/8-7/32" (3.2-5.6 mm) Wire

K148A Positive Contact Nozzle Assembly

for 3/32-1/8" (2.4-3.2 mm) Wire

K148B Positive Contact Nozzle Assembly

for 5/32-3/16" (4.0-4.8 mm) Wire

K149-3/32 Nozzle Extension for 3/32" (2.4 mm) Wire

K149-1/8 Nozzle Extension for 1/8" (3.2 mm) Wire

K149-5/32 Nozzle Extension for 5/32" (4.0 mm) Wire

K386 Narrow Gap Deep Groove Nozzle

S17545 Insulation Jacket

K285 Concentric Flux Cone Assembly

M13454 Flux Cone

K225 Sub Arc Twinarc®Nozzle for 5/64", 3/32" & 1/8" Wire

K129-1/16 Tiny Twinarc®Assembly for 1/16" (1.6 mm) Wire

K129-5/64 Tiny Twinarc®Assembly for 5/64" (2.0 mm) Wire

K129-3/32 Tiny Twinarc®Assembly for 3/32" (2.4 mm) Wire

K281 Tiny Twinarc®Solid Wire Straightener

K373 Analog Interface Procedure Control

K349 Multi-Procedure Kit

K223 Solenoid Kit

K325HCS TC-3 High Capacity Travel Carriage,

Multiple Heads & Controls, 5-75 ipm.

K325HCF TC-3 High Capacity Travel Carriage,

Multiple Heads & Controls, 15-270 ipm.

K299 Wire Reel Assembly for 50-60 lb Coils.

(without high frequency insulation).

K162-1 Spindle Kit, 2 Inch Hub

K29 Vertical Lift Adjuster (4")

K96 Horizontal Adjuster (2")

K278-1 Spreadarc™Oscillator

K334 Start or Crater Module

K337-10 Weld Timer Module (maximum time 9.99 seconds)

K337-100 Weld Timer Module (maximum time 99.9 seconds)

K336 Remote Interface Module

K219 Automatic Flux Hopper Assembly

K310 Flux Screen with Air-Driven Vibrator

K58 Magnetic Flux Screen Separator

— Fume Extraction System

Automatic Wire Feeders Options, con’t.

See “Recommended General Options” pgs.149-171 for descriptions.

LT-7 Tractor

Required Options

Weld Power Cables

See Weld Power Cables chart in the“Recommended General Options”

section.

K231-3/32 Contact Nozzle Assembly for 3/32" (2.4 mm) Wire

K231-1/8 Contact Nozzle Assembly for 1/8" (3.2 mm) Wire

K231-5/32 Contact Nozzle Assembly for 5/32" (4.0 mm) Wire

K231-3/16 Contact Nozzle Assembly for 3/16" (4.8 mm) Wire

K148A Positive Contact Nozzle Assembly

for 3/32-1/8" (2.4-3.2 mm) Wire

K148B Positive Contact Nozzle Assembly

for 5/32-3/16" (4.0-4.8 mm) Wire

General Options

KP2268-1 LT-7 Drive Roll .052"-1/16" (2 required)

KP2268-2 LT-7 Drive Roll .068"-3/32" (2 required)

KP2268-3 LT-7 Drive Roll 3/32"-3/16" (2 required)

KP2268-4 LT-7 Drive Roll .045"-.052" (2 required)

KP1984-1 Gun Tube Assembly, .068"-3/32", Incoming

KP1985-1 Gun Tube Assembly, 3/32"-3/16", Outgoing

KP1985-2 Gun Tube Assembly, 5/64"-3/32"-.068", Outgoing

Control Cables and Adapters

See Control Cables and Adapters chart in the “Recommended General

Options” section.

K149-3/32 Nozzle Extension for 3/32" (2.4 mm) Wire

K149-1/8 Nozzle Extension for 1/8" (3.2 mm) Wire

K149-5/32 Nozzle Extension for 5/32" (4.0 mm) Wire

K232 Horizontal Fillet and Lap Adapter Kit

K229 Flat Fillet Adapter Kit

K230 Butt Seam Guide Kit

K400 Track Conversion Kit

K277-1 Tiny Twinarc®Adapter Kit for Butt Seams

K277-2 Tiny Twinarc®Adapter Kit for Flat Fillets

K396 Track Section, 70 in (1.8 m)

K310 Flux Screen with Air-Driven Vibrator

K58 Magnetic Flux Screen Separator

K285 Concentric Flux Cone Assembly

— Fume Extraction System

Power Feed™10A Controller

General Options

K2163-35 Weld Power Cable, Lug to Lug (4/0), 35 ft.

K2163-60 Weld Power Cable, Lug to Lug (4/0), 60 ft.

Weld Power Cables

See Weld Power Cables chart in the“Recommended General Options”

section.

K2311-1 Power Feed™10SM Motor Conversion Kit

K387 Tandem Arc Framework Assembly

K1543-8 ArcLink®/Linc-Net™Control Cable, 8 ft.

K1543-16 ArcLink®/Linc-Net™Control Cable, 16 ft.

K1543-25 ArcLink®/Linc-Net™Control Cable, 25 ft.

K1543-50 ArcLink®/Linc-Net™Control Cable, 50 ft.

K1543-100 ArcLink®/Linc-Net™Control Cable, 100 ft.

K390 Tandem Arc Wire Reels and Mountings

K389 Flux Hopper Assembly

K1785-12 Control Cable (Heavy Duty), 12 ft.

K1785-16 Control Cable (Heavy Duty), 16 ft.

K1785-25 Control Cable (Heavy Duty), 25 ft.

K1785-50 Control Cable, 14-pin, 50 ft.

K1785-100 Control Cable, 14-pin, 100 ft.

K231-5/64 Contact Nozzle Assembly for 5/64" (2.0 mm) Wire

K231-3/32 Contact Nozzle Assembly for 3/32" (2.4 mm) Wire

K231-1/8 Contact Nozzle Assembly for 1/8" (3.2 mm) Wire

K231-5/32 Contact Nozzle Assembly for 5/32" (4.0 mm) Wire

K231-3/16 Contact Nozzle Assembly for 3/16" (4.8 mm) Wire

K231-7/32 Contact Nozzle Assembly for 7/32" (5.6 mm) Wire

K226R Contact Jaw Assembly for 1/8"-7/32" (3.2-5.6 mm) Wire

K148A Positive Contact Nozzle Assembly for

3/32"-1/8" (2.4-3.2 mm) Wire

K148B Positive Contact Nozzle Assembly for

5/32"-3/16" (4.0-4.8 mm) Wire

K149-3/32 Nozzle Extension for 3/32" (2.4 mm) Wire

K149-1/8 Nozzle Extension for 1/8" (3.2 mm) Wire

K149-5/32 Nozzle Extension for 5/32" (4.0 mm) Wire

K386 Narrow Gap Deep Groove Nozzle

K285 Concentric Flux Cone Assembly

K225 Sub Arc Twinarc®Nozzle for 5/64", 3/32" &1/8" Wire

K129-1/16 Tiny Twinarc®Assembly for 1/16" (1.6 mm) Wire

K129-5/64 Tiny Twinarc®Assembly for 5/64" (2.0 mm) Wire

K129-3/32 Tiny Twinarc®Assembly for 3/32" (2.4 mm) Wire

K281 Tiny Twinarc®Solid Wire Straightener

K325HCS TC-3 High Capacity Travel Carriage,

Multiple Heads &Controls, 5-75 ipm

K325HCF TC-3 High Capacity Travel Carriage,

Multiple Heads &Controls, 15-270 ipm

K299 Wire Reel Assembly for 50-60 lb. Coils

(without high frequency insulation).

K162-1 Spindle Kit, 2 Inch Hub

K29 Vertical Lift Adjuster (4")

K96 Horizontal Adjuster (2")

K278-1 Spreadarc™Oscillator

K310 Flux Screen with Air-Driven Vibrator

K58 Magnetic Flux Screen Separator

K2462-1 Power Feed™10A Mounting Bracket

— Fume Extraction System

Automatic Wire Feeders

www.lincolnelectric.com/wire-feeders 81

www.lincolnelectric.com/plasma

Plasma Cutting Systems

Phase

1 or 3

Phase

Cut

Gouge

Pierce

Auto-Voltage

Reconnect

Parts-In-Place™

Safety

Vortech™Torch

Consumables

Dual Winding™

Technology

Valet Style

Undercarriage

CNC/Robotic

Interface

MODEL

KEY: Excellent Good Optional

CUTTING

CAPABILITY INPUTOUTPUT FEATURES

Pro-Cut®25

Pro-Cut®55

Pro-Cut®80

25-60 DC

35-85 DC

•

••

8,700

3/8 (9.5)

3/4 (19)

1-1/4 (32)

12,700

18,400

12-25 DC

••

•

Cutting Output Range

(Amps)

Maximum

Cutting

Thickness

in. (mm)

Recommended

Generator Power

for Maximum Output

(1-Phase/230V)

Vortech®Technology

• Patented Technology

Concentrates the Arc

• Increased Power for

Faster, Cleaner Cuts

• Cut Any Conductive Material

• Fast, Clean Cutting Compared to Oxy-Fuel

• Great for Hobby, Farm, Autobody or Industry

Plasma Cutting Systems

www.lincolnelectric.com/plasma

Pro-Cut

®25

The handy Pro-Cut®25 is ideal for hobby, farm, HVAC, autobody shop or sheet metal

fabrication. This professional-grade plasma cutting system lists a host of

features that will make your metal cutting jobs safe, fast and easy!

• 25 amps of cutting power from only a 29.5 lb.

(13.4 kg) package (without cables) for competi-

tive performance on materials up to 3/8" (9.5

mm) thick.

• Patented PCT 20 torch with VORTECH™tech-

nology consumables for unmatched cutting

speed, precision and long life.

• Automatic re-connection between 115V and

230V for easy power connection and flexibility.

• Parts-in-Place™safety indicator and lockout

circuit to safely protect both the operator

and the system.

• Can be powered by most Lincoln®engine

driven welders for ultimate portability.

•Two-year warranty on parts and labor.

(1-year warranty on plasma torch.

Pro-Cut®55

The Pro-Cut®55 is your top choice for industrial plasma cutting for medium

plate fabrication metalworking applications. Packed with patented

features, the compact Pro-Cut®55 generates 60 amps of cutting

power capable of cutting conductive materials up to 3/4"

(19.0 mm) thick.

• Patented PCT 80 torch and VORTECH™technology

consumables for excellent cutting speed and

performance.

• Dual winding technology for fast arc transfers,

and improved cut quality.

• Parts-in-Place™safety indicator and lockout

circuit to safely protect both the operator

and the system.

• “Valet Style” undercarriage available

for easy transport around the shop

or site.

•Three-year warranty on parts and labor.

(1-year warranty on plasma torch.

Processes

• Air Plasma Cutting

• Gouging

Output Input

Unit Includes

• PCT 80 Torch

• Work lead and clamp

• Spare consumables

• Built-in air filter and adjustable

pressure regulator with gauge

Key Options

• K1838-1 Undercarriage – Valet

Style

• K1625-1 Combination Circle

Cutting Kit

• K1628-1 Suction Pivot

•

More options at end of section

Literature

E11.60

Product Product Torch Length Input Power Rated Output Input Current Pilot Output Air Pressure Air Flow H x W x D Net Weight

Name Number ft. (m) Voltage/Phase/Hertz Current/Duty Cycle @ Rated Output Current Range Required Rate in. (mm) (w/Torch) lbs.(kg)

Pro-Cut®55 K1580-1 25 (7.6) 208/230/460/ 55A/50% 1-ph, 50%: 60/55/30A 18A 25-60A 70 PSI 360 SCFH 12.6 x 11 x 26 55

1/3/50/60 40A/100% 1-ph, 100%: 44/40/23A (320 x 279 x 660) (25)

K1580-2 50 (15.2) 3-ph, 50%: 31/28/17A

3-ph, 100%: 23/21/15A

K1580-3 25 (7.6) 460/575/3/50/60 55A/50% 17/14A

K1580-4 50 (15.2) 40A/100% 15/12A

K1601-1 25 (7.6) 200/380-415/ 55A/50% 30/17-16A

K1601-2 50 (15.2) 3/50/60 40A/100% 21/12-11A

(1)

Full-output current requires use of 25 amp branch circuit and plug (supplied).

Product Product Torch Length Input Power Rated Output Input Current Pilot Output Air Pressure Air Flow H x W x D Net Weight

Name Number ft. (m) Voltage/Phase/Hertz Current/Duty Cycle @ Rated Output Current Range Required Rate in. (mm) (w/Torch) lbs.(kg)

Pro-Cut®25 K1756-1 15 115/1/50/60 25A/35%(1) 37.7A 12A 12-25A 65 PSI 240 10.2 x 6.3 x 16.1 29.5

(4.5) 20A/60% 26.7A SCFH (260 x 160 x 410) (13.4)

230/1/50/60 25A/60% 19A

20A/100% 15A

DC 1

PHASE

DC 1

PHASE

Processes

• Air Plasma Cutting

• Gouging

Output Input

Unit Includes

• PCT 20 Hand Torch, 15 ft. (4.5 m)

• Work lead and clamp

• Spare consumables

• Built-in air pressure regulator

with gauge

• Input Cord with 115V, 15 amp plug

(NEMA 5-15P)

• 115V, 20 amp plug

Key Options

• K1572-1 Spare Parts Kit for

PCT-20 Torches

• K2275-1 Welding Cart (80 cu ft.

bottle capacity)

• K520 Utility Cart (150 cu ft. bottle

capacity)

• K1625-1 Combination Circle

Cutting Kit

• K1628-1 Suction Pivot

•

More options at end of section

Literature

E11.51

Portable Cutting Power Up To 3/8"

Rugged Industrial System Cuts Up To 3/4"

www.lincolnelectric.com/plasma

Plasma Cutting Systems

Pro-Cut®80

The Pro-Cut®80 exhibits maximum cutting ability with a full 85 amps

of power, slicing through metal up to 1-1/4" (32 mm) thick with

ease! Using six patented technologies, the unit is perfect

for maintenance, fabrication or other applications

which require cutting of thicker metals.

• Dual winding technology for fast arc transfers and

improved cut quality.

• Patented PCT 80 torch and VORTECH™technology

consumables for excellent cutting speed and

performance.

• Parts-In-Place™safety indicator and lockout circuit

to protect both the operator and the system.

• “Valet Style” undercarriage available for easy

transport around the shop or site.

• CNC/Robotic Interface is included as a standard

feature.

•Three-year warranty on parts and labor. (1-year

warranty on plasma torch.

Product Product Torch Length Input Power Rated Output Input Current Pilot Output Air Pressure Air Flow H x W x D Net Weight

Name Number ft. (m) Voltage/Phase/Hertz Current/Duty Cycle @ Rated Output Current Range Required Rate in. (mm) (w/Torch) lbs.(kg)

Pro-Cut®80 K1581-1 25 (7.6) 208/230/460/ 80A/60% 1-ph: 96/87/48A 18A 35-85A 70 PSI 480 SCFH 13.7 x 16.5 x 29.5 98

1/3/50/60 65A/100% 3-ph: 47/44/25A (348 x 419 x 749) (44.5)

K1581-2 50 (15.2) 113

(51.4)

K1581-3 25 (7.6) 460/575/3/50/60 3-ph: 28/20A 98

(44.5)

K1581-4 50 (15.2) 113

(51.4)

DC 1

PHASE

Processes

• Air Plasma Cutting

• Gouging

Output Input

Unit Includes

• PCT 80 Torch

• Work lead and clamp

• Spare consumables

• Built-in air filter and pressure

regulator with gauge

Key Options

• K1838-1 Undercarriage – Valet

Style

• K1764-1 Inverter and Wire

Feeder Cart

• K1625-1 Combination Circle

Cutting Kit

• K1628-1 Suction Pivot

• K1571-3 PCT 80 Machine Torch,

25 ft. (7.6 m)

• K1571-5 PCT 80 Robotic Torch,

25 ft. (7.6 m)

•

More options at end of section

Literature

E11.70

Lincoln’s Best Plasma Cutting System Cuts Up To 1-1/4"

Plasma Cutting Systems Options

See “Recommended General Options” pgs.149-171 for descriptions.

Pro-Cut®25

Expendable Parts

KP2063-1B1 Electrode, 5/pack

KP2062-1B1 VORTECH™Nozzle .028", 5/pack

KP2064-1 Shield Cup, 1/pack

General Options

K1615-1 PCT 20 Hand Torch, 15 ft

K2275-1 Welding Cart (80 cu ft. bottle capacity)

K520 Utility Cart (150 cu ft. bottle capacity)

K1625-1 Combination Circle Cutting Kit

K1628-1 Suction Pivot

K1626-1 Adapter Bushing

Pro-Cut®55

Expendable Parts

KP2063-1B1 Electrode, 5/pack

KP2062-2B1 VORTECH™Nozzle, .043", 5/pack

KP2062-4B1 VORTECH™Gouging Nozzle, .068", 5/pack

KP2064-1 Shield Cup, 1/pack

KP2065-1 Drag Cup, 1/pack

General Options

K1838-1 Undercarriage, Valet Style

K1625-1 Combination Circle Cutting Kit

K1628-1 Suction Pivot

K1626-1 Adapter Bushing

K1571-1 PCT 80 Hand Torch, 25 ft.

Pro-Cut®55, con’t.

General Options, con’t.

K1571-2 PCT 80 Hand Torch, 50 ft.

K1571-3 PCT 80 Machine Torch, 25 ft.

K1571-5 PCT 80 Robotic Torch, 25 ft.

Pro-Cut®80

Expendable Parts

KP2063-1B1 Electrode, 5/pack

KP2062-2B1 VORTECH™Nozzle, .043", 5/pack

KP2062-3B1 VORTECH™Nozzle, .053", 5/pack

KP2062-5B1 VORTECH™Gouging Nozzle, .082", 5/pack

KP2064-1 Shield Cup, 1/pack

KP2065-1 Drag Cup, 1/pack

General Options

K1838-1 Undercarriage, Valet Style

K1764-1 Inverter and Wire Feeder Cart

K1625-1 Combination Circle Cutting Kit

K1628-1 Suction Pivot

K1626-1 Adapter Bushing

K1571-1 PCT 80 Hand Torch, 25 ft.

K1571-2 PCT 80 Hand Torch, 50 ft.

K1571-3 PCT 80 Machine Torch, 25 ft.

K1571-5 PCT 80 Robotic Torch, 25 ft.

Environmental Systems

www.lincolnelectric.com/fume-extraction

Mobile

Wall

Mount

Stick

MIG

TIG

Flux-Cored

System

Size

Mobile

Start/Stop

Sensor

Filter Indicator

Guage

Single Arm

System

Dual Arm

System

MODEL

KEY: Excellent Good Optional

PROCESS INPUT

Miniflex™

Mobiflex™200-M

Mobiflex™400-MS

Statiflex™200-M

Statiflex™400-MS

12 m2

(130 ft2)

Disposable 115V/1/50/60

115V/1/50/60

—

50 m2

(164 ft2)

Disposable

30 m2

(325 ft2)

Self-Cleaning

50 m2

(164 ft2)

Disposable

30 m2

(325 ft2)

Self-Cleaning

FILTER FEATURES

• Reduces Welding Fume and Dust In The Workplace

• Engineering Solution to Help Meet OSHA Requirements

• Portable, Wall Mounted or Shop-Wide Systems

Miniflex™

Mobiflex™200-M

Mobiflex™400-MS

Statiflex™200-M

Statiflex™400-MS

•••

••• •

•••

•

••

Miniflex™

Lincoln Electric’s®Miniflex™is a portable, high vacuum, low volume system

specifically designed for the removal and filtration of welding fumes. With

light duty welding process, the Miniflex™excels in performance, design

and ease of handling. It can be used in confined spaces and other

locations that are not accessible with other welding fume extractors.

Portable Welding Fume Extractor

Product Product Input Power H x W Net Weight

Name Number Voltage/Phase/Hertz Input Current inches (mm) lbs.(kg)

Miniflex™K2376-1 115V/1/60 15A 28-3/4 x 16-1/2 36

(730 x 420) (16)

Processes

• Stick (light duty)

• TIG

• MIG

• Flux-Cored (light duty)

Input

Unit Includes

• 9 ft. (3 m) cord (AWG 14) with

15 amp plug (NEMA 5-15).

• 8 ft. (2.5 m) length x 1-3/4 in.

(45 mm) O.D. extraction hose.

• LongLife®

-H main filter.

• HEPA filter.

• 2 spare sets of carbon brushes

and seals for motors.

Key Options

• K2387-8 16 ft. Extraction Hose

• K2387-9 8 ft. Extraction Hose

• K2389-5 EN20 Extraction Nozzle

• K2389-6 EN40 Extraction Nozzle

•

More options at end of section

Literature

E13.11

•Well thought-out, user-friendly design.

•Four-stage filtration system with a 99.7% efficiency.

•LongLife-H™filter technique separates and retains small

particles for maximum efficiency.

•Final filter: HEPA H12 Class.

•Two powerful motors: 1.2 hp each.

•Multiple extraction capacity settings:

- Low: 94 CFM.

- High: 135 CFM.

•Cable sensor allows automatic start/stop capability.

•Low noise level: 70dB(A) with nozzle extraction installed.

•Standard wheels and handle make it easy to roll the

Miniflex™around the shop.

•One-year warranty on unit. (30 day warranty on all

consumables such as filters, hoses, hose adapters.)

Mobiflex™200-M

Low vacuum/high volume disposable filtration system designed

for medium duty extraction of welding fumes. Ideal for facilities

that require welding fume extraction in multiple locations

including maintenance departments, general fabrication

and job shops, and industrial environments.

Mobile Welding Fume Extractor

Product Product Filter Type/ Input Power H x W x D Net Weight

Name Number Filter Size Voltage/Phase/Hertz Input Current mm (in.) kg (lbs.)

Mobiflex™200-M K1653-2 Pretreated Cellulose 115/1/60 12A 900 x 810 x 1210 111

Base Unit 50 m2(538 ft2) (36 x 32 x 48) (243)

Processes

• Stick

• TIG

• MIG

• Flux-Cored

Input

Unit Includes

• Filter

• Plastic housing

• 8" (203 mm) Flexible Hose

• 6 m (19 ft.) 115 VAC Input Power

Cord

Required Options

• Extraction Arm

Key Options

•

More options at end of section

Literature

E13.12

•Generous 735 CFM airflow with LFA 3.1/4.1

extraction arm.

•Filter efficiency up to 99.8%.

•50 m2(538 ft2) LongLife®filter with ExtraCoat®

pretreatment.

•Filter status indicator gauges amount of

particulate in filter cartridge, indicating

system maintenance and filter replacement.

•Internal aluminum mesh spark arrestor.

•One-year warranty on equipment. (30 day

warranty on filter cartridge.)

PHASE

Shown:

Mobiflex

™

200-M with

required Extraction Arm

www.lincolnelectric.com/fume-extraction

Environmental Systems

Mobiflex™400-MS

Portable Welding Fume Extractor

Processes

• Stick

• TIG

• MIG

• Flux-Cored

Input

Unit Includes

• Filter

• Plastic Housing

• 8" (203 mm) Flexible Hose

• 6 m (19 ft.) 115 VAC Input Power

Cord

Required Options

• Extraction Arm

Key Options

•

More options at end of section

Literature

E13.13

• Generous 735 CFM airflow with LFA 3.1/4.1

extraction arm.

• Filter efficiency up to 99.8%.

• 30 m2(325 ft2) LongLife®filter with

ExtraCoat®pretreatment.

• Electronic filter pressure system

monitors internal static pressure and

controls filter cleaning.

• Indicator light for saturated filter.

• RotaPulse®automatic filter cleaning

system.

• Internal aluminum mesh spark arrestor.

•One-year warranty on unit. (30 day warranty

on all consumables such as filters, hoses,

hose adapters.)

Statiflex™200-M

Ideal for a variety of facilities in which floor space is a

premium including maintenance departments, general

fabrication and job shops, weld schools, and industrial

environments.

Wall mounted low vacuum/high volume disposable filtration

system designed for medium duty extraction of welding fumes.

• Generous 735 CFM airflow with LTA 2.0, LFA 2.0, LFA 3.1,

LFA 4.1, LFA 4.1-LC extraction arms and SF 2400 fan.

• Filter efficiency up to 99.8%.

• 50 m2(538 ft2) LongLife®filter with ExtraCoat®pretreatment.

• Filter status indicator gauges amount of particulate in

filter cartridge, indicating system maintenance and filter

replacement.

• Suitable for a single or dual arm system configuration.

• Internal aluminum mesh spark arrestor.

•One-year warranty on equipment. (30 day warranty on

filter cartridge.)

Low vacuum/high volume self-cleaning filtration system designed

for heavy duty extraction of welding fumes. Ideal for facilities

that require welding fume extraction in multiple locations

including maintenance departments, general fabrication

and job shops, and industrial environments.

Product Product Filter Type/ Input Power H x W x D Net Weight

Name Number Filter Size Voltage/Phase/Hertz Input Current mm (in.) kg (lbs.)

Mobiflex™400-MS K1741-1 Pretreated Cellulose 115/1/60 12A 1020 x 810 x 1210 130

Base Unit 30 m2(325 ft2) (40 x 32 x 48) (286)

PHASE

Product Product Filter Surface H x W x D Net Weight

Name Number Filter Type m2(ft2) mm (in.) kg (lbs.)

Statiflex™200-M K1654-1 Pretreated Cellulose 50 900 x 810 x 730 30

Single Arm Base Unit (538) (36 x 32 x 29) (66)

Statiflex™200-M K1654-2 Pretreated Cellulose 50 900 x 810 x 730 30

Dual Arm Base Unit (538) (36 x 32 x 29) (66)

Shown:

Mobiflex

™

400-MS with

required Extraction Arm

Processes

• Stick

• TIG

• MIG

• Flux-Cored

Required Options

• Extraction Arm(s)

• Stationary Fan

• Overload Switch

• Lamp Kit with Arc Sensor

Key Options

•

More options at end of section

Literature

E13.14

Environmental Systems

www.lincolnelectric.com/fume-extraction 87

Statiflex™400-MS

Ideal for a variety of facilities in which floor space

is a premium including maintenance departments,

general fabrication and job shops,

weld schools, and industrial

environments.

Wall mounted low vacuum/high volume self-cleaning filtra-

tion system designed for heavy duty extraction of welding

fumes.

Processes

• Stick

• TIG

• MIG

• Flux-Cored

Required Options

• Extraction Arm(s)

• Stationary Fan

• Lamp Kit with Arc Sensor

Key Options

•

More options at end of section

Literature

E13.15

• Generous 735 CFM airflow with

LTA 2.0, LFA 2.0, LFA 3.1, LFA 4.1,

LFA 4.1-LC extraction arms and SF 2400 fan.

• Filter efficiency up to 99.8%.

• 30 m2(325 ft2) LongLife®filter with ExtraCoat®

pretreatment.

• RotaPulse®automatic filter cleaning system.

• Internal aluminum mesh spark arrestor.

• Electronic filter pressure system monitors internal

static pressure and controls filter cleaning.

•One-year warranty on equipment. (30 day warranty

on filter cartridge.)

Product Product Filter Surface H x W x D Net Weight

Name Number Filter Type m2(ft2) mm (in.) kg (lbs.)

Statiflex™400-MS K1742-1 Pretreated Cellulose 30 1040 x 670 x 660 85

Base Unit (325) (41 x 27 x 26) (187)

Shown:

Statiflex

™

400-MS with

required Extraction Arm

Fume Extraction Arms

These flexible extraction arms are built the Lincoln Electric®way, rugged and reliable. Designed

with the welder in mind, the arms come equipped with the 360° rotatable hood for optimal

positioning to the welding point.

Low Vacuum Flexible Extraction Arms

Product Product Arm Length H x W Net Weight CFM with SF 2400 Fan

Name Number m (ft.) mm (in.) kg (lb.) (with no filtration) Use With:

LFA 3.1 K2633-1 3.1 208 x 3,000 15 760 Mobiflex™

K1655-1 (10) (8 x 118) (33) Statiflex™

LFA 3.1 K2633-2 3.1 208 x 3,000 15 760 Mobiflex™

(with Lamp &Arc Sensor) (10) (8 x 118) (33)

LFA 4.1 K2633-3 4.1 208 x 4,000 17 760 Mobiflex™

K1655-2 (13) (8 x 157) (37.5) Statiflex™

LFA 4.1 K2633-4 4.1 208 x 4,000 17 760 Mobiflex™

(with Lamp &Arc Sensor) (13) (8 x 157) (37.5)

LFA 4.1-LC K1655-6 4.1 208 x 4,000 17 760 Statiflex™

(Low Ceiling) (13) (8 x 157) (37.5)

LFA 2.0 K1655-5 2 208 x 2,160 7 780 Statiflex™

(6.5) (8 x 85) (15.4)

LTA 2.0 K1655-3 Retracts from 208 x 1,000-1,400 7 780 Statiflex™

1-1.5 (3-4.5) (8 x 39.5-55) (15.4)

Processes

• Stick

• TIG

• MIG

• Flux-Cored

Literature

E13.16

• Ultra-light positioning.

• Minimal maintenance.

• Dent and scratch resistant material.

• Unique spring-balanced internal

mechanism: LFA 3.1/4.1/4.1-LC.

• Unique advanced friction internal

mechanism: LTA 2.0/LFA 2.0.

• 360° rotatable hood.

• Airflow throttle valve.

• 1-year warranty.

LTA 2.0 LFA 2.0

LFA 3.1 LFA 4.1

LFA 4.1-LC

www.lincolnelectric.com/fume-extraction

Environmental Systems

www.lincolnelectric.com/fume-extraction

Environmental Systems

Central Fume Extraction Systems

Engineered solutions customized to meet your individual needs.

High Vacuum Central Systems

Low Vacuum Central Systems

For further information, contact the Automation Team at:

automation@lincolnelectric.com or call 216-383-2667

Lincoln Electric®offers two types of centralized welding fume extraction systems. Low vacuum/High volume solution has a source extraction

distance of 6" to 12" from the welding point and High vacuum/Low volume solution has a source extraction distance of 2" to 4" from the welding

point. Either system can be custom engineered for the welding application and facility layout. The Low vacuum/High volume system utilizes

source capture extraction arms that can be easily positioned into place by the operator and does not impede the welding process. The High

vacuum/Low volume system uses welding guns with integrated fume extraction or individual suction nozzles with various designs to adapt

to welding applications.

Environmental Systems

www.lincolnelectric.com/fume-extraction

Environmental Systems Options

See “Recommended General Options” pgs.149-171 for descriptions.

Miniflex™

Expendable Parts

KP2390-1 LongLife®-H Filter

KP2390-2 HEPA Filter

KP2390-3 Miniflex™Prefilter

General Options

K2389-5 EN 20 Nozzle

K2389-6 EN 40 Nozzle

K639-1 SHM-300 Suction Head for Manual Welding, 12"

K639-2 SHM-400 Suction Head for Manual Welding, 16"

K639-3 SHM-500 Suction Head for Manual Welding, 20"

K639-4 SHMS Low Noise Suction Nozzle

K639-5 SHFA Flat Suction Head with Flexible Arm

K639-6 UNM Suction Head for Heavy Smoke

K639-14 SHMT Round Suction Head with Flexible Arm

K2389-3 NKT Nozzle Kit, 1" x 8' Hose, 1-3/4" Hose Adapter

K2389-4 NKC Nozzle Kit, 1" x 8' Hose, 1-3/4" Hose Adapter

K2389-8 Extraction Hose, 1-3/4 " x 16'

K2389-9 Extraction Hose, 1-3/4" x 8'

K2389-10 Hose-to-Hose Adapter, 1-3/4" x 1-3/4""

K2389-2 Hose Connection Outlet

K2389-1 Activated Carbon Filter

K2389-7 MBH Wall Mounting Bracket

Mobiflex™200-M

Hose/Hood Set or Extraction Arm

K1668-1 Hose and Hood Set (requires S23267 Flange Adapter)

K2633-1 LFA 3.1 10 ft. Extraction Arm

K2633-2 LFA 3.1 10 ft. Extraction Arm with Lamp/Arc Sensor

K2633-3 LFA 4.1 13 ft. Extraction Arm

K2633-4 LFA 4.1 13 ft. Extraction Arm with Lamp/Arc Sensor

General Options

K1706-2 Work Lamp with Arc Sensor

K1494-3 Starter Overload Switch for 230V

K1673-1 LongLife®Filter (for 200-M)

K1852-1 Activated Carbon Filter

Mobiflex™400-MS

Hose/Hood Set or Extraction Arm

K1668-1 Hose and Hood Set (requires S23267 Flange Adapter)

K2633-1 LFA 3.1 10 ft. Extraction Arm

K2633-2 LFA 3.1 10 ft. Extraction Arm with Lamp/Arc Sensor

K2633-3 LFA 4.1 13 ft Extraction Arm

K2633-4 LFA 4.1 13 ft Extraction Arm with Lamp/Arc Sensor

General Options

K1706-2 Work Lamp with Arc Sensor

K1494-3 Starter Overload Switch for 230V

K1673-2 LongLife®Filter (for 400-MS)

Statiflex™200-M Single and Dual Arm

Wall Mounted Filtration Units

K1654-1 Statiflex 200-M Single Arm Base Unit

(includes disposable filter, mounting bracket and

one hose kit - 1m length)

K1654-2 Statiflex 200-M Dual Arm Base Unit

(includes disposable filter, mounting bracket and

two hose kits - 1m length each)

TO CREATE A SINGLE ARM PACKAGE, CHOOSE ONE ITEM FROM

CATEGORY 2, AND ONE ITEM EACH FROM SYSTEMS 3A OR 3B

TO CREATE A DUAL ARM PACKAGE, CHOOSE TWO ITEMS FROM

CATEGORY 2, AND TWO ITEMS EACH FROM SYSTEMS 3A OR 3B

Extraction Arms (Category 2)

K1655-3 LTA 2.0 Telescopic Extraction Arm

K1655-5 LFA 2.0 6.5 ft Extraction Arm

K1655-1 LFA 3.1 10 ft Extraction Arm

K1655-2 LFA 4.1 13 ft Extraction Arm

K1655-6 LFA 4.1-LC Low Ceiling 13 ft Extraction Arm

Standard System (Category 3A) – requires fan, starting control and

mounting brackets

K1656-1 SF 2400 Stationary Fan (1 HP)

K1494-2 Starter Overload Switch for 115V

K1494-3 Starter Overload Switch for 230V

K1669-4 Lamp Kit with Arc Sensor for Wall Mounted Arms

K1657-1 SF 2400 Wall Mounting Bracket

K1657-2 SF 2400 Wall Mounting Bracket

Extension Crane System (Category 3B) – requires fan, starting control

and extension crane

K1656-4 SF 4200 Stationary Fan (2 HP)

K1494-10 Starter/Overload Switch for SF4200 Fan

K1669-10 Lamp with Arc Sensor for SF4200 Fan

K1671-1 EC 2 (7 ft) Extension Crane

K1671-2 EC 4 (14 ft) Extension Crane

K1672-1 Feeder Hanging Rail

General Options

K1750-1 230V Conversion Kit for SF 2400 Fan

K1673-1 LongLife Filter (for 200-M)

K1852-1 Activated Carbon Filter

K1534-2 Air Exhaust Silencer

K1743-2 Non-Return Valve

Statiflex™400-Ms Single Arm

Wall Mounted Filtration Unit

K1742-1 Statiflex 400-MS Base Unit

(includes disposable filter, mounting bracket and

one hose kit - 1m length)

TO CREATE A SINGLE ARM PACKAGE, CHOOSE ONE ITEM FROM

CATEGORY 2, AND ONE ITEM EACH FROM SYSTEMS 3A OR 3B

Extraction Arms (Category 2)

K1655-3 LTA 2.0 Telescopic Extraction Arm

K1655-5 LFA 2.0 6.5 ft Extraction Arm

K1655-1 LFA 3.1 10 ft Extraction Arm

K1655-2 LFA 4.1 13 ft Extraction Arm

K1655-6 LFA 4.1-LC Low Ceiling 13 ft Extraction Arm

Standard System (Category 3A) – requires fan, starting control and

mounting brackets

K1656-1 SF 2400 Stationary Fan (1 HP)

K1669-4 Lamp Kit with Arc Sensor for Wall Mounted Arms

K1657-1 SF 2400 Wall Mounting Bracket

K1657-2 SF 2400 Wall Mounting Bracket

Extension Crane System (Category 3B) – requires fan, starting control

and extension crane

K1656-4 SF 4200 Stationary Fan (2 HP)

K1669-10 Lamp with Arc Sensor for SF4200 Fan

K1671-1 EC 2 (7 ft) Extension Crane

K1671-2 EC 4 (14 ft) Extension Crane

K1672-1 Feeder Hanging Rail

General Options

K1750-1 230V Conversion Kit for SF 2400 Fan

K1673-2 LongLife Filter (for 400-MS)

K1534-2 Air Exhaust Silencer

K1743-2 Non-Return Valve

( See pages 164 and 169 for Fume Extraction Guns )

Automated Solutions

www.lincolnelectric.com/automated-solutions

Phase

Hertz

MIG

Pulsed

Flux-Cored

STT®

Waveform

Control

Technology®

ArcLink®

Production

Monitoring

Mode

Polarity

MODEL

KEY: Excellent Good Optional

PROCESS INPUTOUTPUT FEATURES

Power Wave®i400

Power Wave®455M Robotic

Power Wave®455M/STT® Robotic

Power Wave®655 Robotic

3 50,60

360

CV DC

Amperage Range

Amps (A)

5-570 A

5-420 A

5-570 A

20-880 A

• Drop-In-Place Pre-Engineered Solutions

• Custom Systems Available for Unique Needs

• Resolve Quality, Productivity or Skilled Labor Issues

• Supported By Lincoln®Service, Training and Integration

•

Automated Solutions

www.lincolnelectric.com/automated-solutions

WHAT IS NEXTWELD®?

The challenges facing industrial fabricators today are growing in number and

complexity. Rising labor, material, and energy costs, intense domestic and

global competition, a dwindling pool of skilled workers, more stringent and

specific quality demands all contribute to a more difficult welding environ-

ment today.

Through our commitment to extensive research and investments in product

development, Lincoln Electric has established an industry benchmark for

applying technology to improve the quality, lower the cost and enhance the

performance of arc welding processes. Advancements in consumable tech-

nology, digital communications and Waveform Control Technology® are the

foundation for many of the improvements.

NEXTWELD® brings you a series of Process, Technology, Application and

Success Story documents. NEXTWELD® explains how technologies, products,

processes and applications are linked together to answer the important

questions that all businesses face.

• How can we work faster, work smarter, work more efficiently?

• How can we get equipment, consumables and people to

perform in ways they’ve never had to before?

• How do we stay competitive?

• How do we maintain profitability?

• How can we safeguard the health of our workforce?

NEXTWELD® is the future of welding but its benefits are available to you

today. Ask your Lincoln Electric® representative how to improve the quality,

productivity and safety of your welding operations to reduce your cost of

fabrication.

NEXTWELD

WHAT IS NEXTWELD®?

The challenges facing industrial fabricators today are growing in number and

complexity. Rising labor, material, and energy costs, intense domestic and

global competition, a dwindling pool of skilled workers, more stringent and

specific quality demands all contribute to a more difficult welding environ-

ment today.

Through our commitment to extensive research and investments in product

development, Lincoln Electric has established an industry benchmark for

applying technology to improve the quality, lower the cost and enhance the

performance of arc welding processes. Advancements in consumable tech-

nology, digital communications and Waveform Control Technology® are the

foundation for many of the improvements.

NEXTWELD® brings you a series of Process, Technology, Application and

Success Story documents. NEXTWELD® explains how technologies, products,

processes and applications are linked together to answer the important

questions that all businesses face.

• How can we work faster, work smarter, work more efficiently?

• How can we get equipment, consumables and people to

perform in ways they’ve never had to before?

• How do we stay competitive?

• How do we maintain profitability?

• How can we safeguard the health of our workforce?

NEXTWELD® is the future of welding but its benefits are available to you

today. Ask your Lincoln Electric® representative how to improve the quality,

productivity and safety of your welding operations to reduce your cost of

fabrication.

Product Product Input Power Rated Output Input Current @ H x W x D Net Weight

Name Number Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg)

Power Wave®i400 K2669-1 200/230/380-415/460/575/3/50/60 50/60Hz: 50/60Hz: 5-420A 21 x 18.5 x 23.6 209

350A/34V/100% 350A/34V/100% 10-37V (533 x 470 x 600) (95)

400A/36V/60% 400A/36V/60%

420A/37V/40% 420A/37V/40%

Automated Solutions

www.lincolnelectric.com/automated-solutions 93

Power Wave

®i400

The Power Wave®i400 &AutoDrive™4R90 (see below) solution delivers Lincoln’s best performance

technologies and welding processes all rolled into one highly efficient inverter power source

paired with a compact, durable wire feeder designed for high-end robotic welding.

Intelligent Robotic Solution

AutoDrive™4R90

Industry Leading Design

Processes

• CV-MIG

• Pulsed MIG

• Flux-Cored

• Metal-Cored

Output Input

Unit Includes

• Outguide

• Incoming Bushing/Conduit

Connector

Key Options

• K1505-035S Four-Roll Drive

&Split Wire Guide Kit

(Solid Steel Wire)

• K1505-045S Four-Roll Drive

&Split Wire Guide Kit

(Solid Steel Wire)

•

More options at end of section

Literature

E4.20

Processes

• CV-MIG

• Pulsed-MIG

• Flux-Cored

• Metal-Cored

• Stainless

• Aliminum

Output Input

Key Options

• K1785-25 14-14 Con trol Cable

• K2670-1 CE Filter Kit

• K2677-1 Integration Kit

• K1543-25 ArkLink®Control Cable

•

More options at end of section

Wire Feeders

• K2685-2 AutoDrive™4R90

• K1780-2 Power Feed™10R

Literature

E4.20

CV DC

VDC

PHASE

Shown:

Power Wave

i400 Power Source

•Integrated Design – Designed to “nest” in the upper arm of the

FANUC®Robotics 100iC arm.

•Durable and Rugged – Patented MAXTRAC®wire drive is precision

cast aluminum designed to provide reliable feed force.

•Ease of Use – Unlike competitive models, no tools are required

for drive roll, wire guide or pressure arm adjustment.

•High Performance – Brass-to-brass gun connections

provide more reliable electrical connectivity and

more efficient energy transfer.

•Best in Class Torque – Results in faster acceleration

and reliably pulls wire through conduit.

•Precise Control – Dual spring pressure arms offer

clear-cut adjustment for optimizing pressure for

different wire types.

•Welding Results – High resolution tachometer

for accurate wire feed speed control.

•Optimized Robotic Solution – Compact, lighter

weight packaging maximizes robot acceleration

performance and through put.

•Flexible Design – Designed for simple, seamless integration

with the FANUC®Robotics R-30iA Controller, or use as a sep-

arated configuration to meet your weld cell requirements.

•Quality and Consistent Welding Results – Lincoln’s

Waveform Control Technology®gives you the ability

to select the right waveform for each application.

•High Performance Digital Communications – High

speed digital communication via ArcLink®protocol, a

CAN connection or now the ArcLink XT™, the ArcLink®

protocol can be communicated over an Ethernet cable.

•Best in Class Power – 5-420 amps output delivers

the power you need for a wide range of processes

and materials, with no derating for pulse waveforms.

•Industry Leading Technology – New high speed digital

controls lead the industry in the performance of this

welding package.

•Ready to Perform – Auxiliary outlet offers flexibility to

add fume extraction, water cooler, computer or other

accessories quickly and easily.

Product Product Wire Feed Speed Range Wire Size Range – Solid Wire Size Range – Cored H x W x D Net Weight

Name Number in/min (m/min) inches (mm) inches (mm) inches (mm) lbs.(kg)

AutoDrive™4R90 K2685-2 30-800 .025-.045 .035-.045 9.1 x 7.5x 8.4 13.5

(0.8-20.3) (0.6-1.2) (0.9-1.2) (231 x 141 x 213) (6.1)

Shown:

AutoDrive

™

4R90

www.lincolnelectric.com/automated-solutions

Automated Solutions

Power Wave®455M Robotic

Processes

• MIG

• Pulsed

•STT

• Flux-Cored

Output Input

Key Options

• K2207-2 Ethernet/DeviceNet™

Interface Module

• K1570-1 Dual Cylinder Platform

Undercarriage

• K1813-1 Cool-Arc™40 115/1/50/60

•

More options at end of section

Wire Feeders

• K1780-2 Power Feed™10R

• K2685-2 AutoDrive 4R90

Literature

E10.90

DC 3

PHASE

Product Product Input Power Rated Output Input Current @ H x W x D Net Weight

Name Number Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg)

Power Wave®K2262-1 208/230/460/575/3/50/60 60Hz: 60Hz: 5-570A 26.1 x 19.9 x 32.9 286

455M Robotic 450A/38V/100% 58/53/25/22A (663 x 505 x 835) (130)

(570A/43V/60%) (82/78/37/31A)

50Hz: 50Hz:

400A/36V/100% 49/45/23/18A

(500A/40V/60%) (67/61/31/25A)

The Power Wave®455M Robotic is a high performance, digitally

controlled inverter power source designed for robotic, hard

automation and semiautomatic applications.

• Program your own waveform or choose from over 60

standard welding waveform programs.

• Optional communication modules provide networking

capabilities via DeviceNet™or Ethernet.

• Utilizes ArcLink®—the leading digital communication

protocol for welding, making it the best choice for

seamless, time critical integration to the power source

and networked equipment.

• Software based controls can be upgraded as new

features become available.

• Process and production monitoring with access to

real time (500Hz) feedback.

• A Power Wave®inverter operates at a high efficiency

(88-90%) with a 95% minimum power factor (at rated

output) and is capable of operating from a universal

input voltage (208 to 575 volts).

Semiautomatic Automation Submerged Arc

Automated Solutions

www.lincolnelectric.com/automated-solutions

Power Wave

455M/STT®Robotic

Power Wave®655 Robotic

For Tough Automation Jobs

Processes

• MIG

• Pulsed

• Flux-Cored

Output Input

Key Options

• K1570-1 Dual Cylinder Platform

Undercarriage

• K1813-1 Cool-Arc™40 115/1/50/60

• K2187-1 Cool-Arc™40

220-240/1/50/60

•

More options at end of section

Wire Feeders

• K1780-2 Power Feed™10R

• K2685-2 AutoDrive 4R90

Literature

E10.95

Product Product Input Power Rated Output Input Current @ H x W x D Net Weight

Name Number Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg)

Power Wave®K1519-2 460/575/3/50/60 60Hz: 60Hz: 20-880A 26.1 x 19.9 x 32.9 306

655 Robotic 400/3/50/60 650A/44V/100% 41/33A (663 x 505 x 835) (139)

(815A/44V/60%) (53/42A)

Processes

• MIG

• Pulsed

•STT

• Flux-Cored

Output Input

Key Options

• K2207-2 Ethernet/DeviceNet™

Interface Module

• K1570-1 Dual Cylinder Platform

Undercarriage

• K1813-1 Cool-Arc™40 115/1/50/60

•

More options at end of section

Wire Feeders

• K1780-2 Power Feed™10R

• K2685-2 AutoDrive 4R90

Literature

E10.90

DC 3

PHASE

DC 3

PHASE

Product Product Input Power Rated Output Input Current @ H x W x D Net Weight

Name Number Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg)

Power Wave®K2263-1 208/230/460/575/3/50/60 60Hz: 60Hz: 5-570A 26.1 x 19.9 x 32.9 286

455M/STT®Robotic 450A/38V/100% 58/53/25/22A (663 x 505 x 835) (130)

(570A/43V/60%) (82/78/37/31A)

50Hz: 50Hz:

400A/36V/100% 49/45/23/18A

(500A/40V/60%) (67/61/31/25A)

The Power Wave®655 Robotic is a high-performance, digitally controlled inverter power

source capable of complex, high-speed waveform control. This Power Wave®

connects seamlessly to robot controllers and hard automation PLCs to

create a highly integrated and flexible welding cell.

• Program your own waveform or choose from over 60

standard welding waveform programs.

• Utilizes ArcLink®—the leading digital communication

protocol for welding, making it the best choice for

seamless, time-critical integration to the power

source and networked equipment.

• Software-based controls can be upgraded as new

features become available.

• Process and production monitoring with access

to real-time (500Hz) feedback.

• A Power Wave®inverter operates at a high efficiency

(88-90%) with a 95% minimum power factor (at rated

output) and is capable of operating from a universal

input voltage (230 to 575 volts).

• Excellent power source for heavy-duty Tandem

MIG applications.

• Standard Ethernet/DeviceNet™capabilities.

The Power Wave®455M/STT Robotic is a high performance, digitally controlled inverter

power source designed for robotic, hard automation and semiautomatic applications.

• Program your own waveform or choose from over 60 standard

welding waveform programs.

• Utilizes ArcLink®– the leading digital communication protocol

for welding, making it the best choice for seamless, time critical

integration to the power source and networked equipment.

• Software based controls can be upgraded as new features

become available.

• Process and production monitoring with access to real time

(500Hz) feedback

• A Power Wave®inverter operates at a high efficiency (88-90%)

with a 95% minimum power factor (at rated output) and is capa-

ble of operating from a universal input voltage (208 to 575 volts).

• Features Lincoln’s®Surface Tension Transfer®(STT®) Process,

which controls heat input for great penetration and reduced

spatter and fumes.

www.lincolnelectric.com/automated-solutions

Automated Solutions

Power Feed™10R

The Power Feed™10R is a high performance, digitally controlled wire feeder designed to be part

of a modular, multi-process welding system. It is specifically designed to mount to a robot arm

or to use in hard automation applications.

Compact Wire Drive System for Automation

eCell™

Cost Effective Welding Solution

Processes

• CV-MIG

• Pulsed MIG

• Flux-Cored

• Metal-Cored

Output Input

Unit Includes

• Fanuc®ArcMate™100iBe 6-axis

robot

• Power Wave®355M power

source

• Power Feed®wire drive system

(4-Roll)

• 360 Amp Air-Cooled Welding

Torch

• Collision Guard/Torch Protection

Software

• (2) – 24 X 24 in. (0.6 X 0.6 m)

Precision Machined Tooling

Plates

Key Options

• K2391-1 Power REAM®

•

More options at end of section

Literature

E10.120

Product Product Wire Feed Speed Range Wire Size Range – Solid Wire Size Range – Cored H x W x D Net Weight

Name Number inches (mm) inches (mm) inches (mm) inches (mm) lbs.(kg)

Power Feed™10R K1780-2 50-800 (1.3-20.3) .025-3/32 (0.6-2.4) .035-.120 (0.9-3.0) 8.9 x 10.3 x 8.1 22.4

75-1200 (2.0-30.5) .025-1/16 (0.6-1.6) .035-5/64 (0.9-2.0) (226 x 261 x 206) (10.2)

Product Product Power Source H x W x D Net Weight

Name Number Input Power Current/Voltage/Duty Cycle Feeder/Torch Robot inches (mm) lbs.(kg)

eCell™AD1222-10 230/460/575/3/60 Power Wave®355M 4-Roll Feeder ArcMate™ 80 x 90 x 60 2200

(20KVA Max) 350A/34V/60% 360 Amp A/C Torch 100iBe (2032 x 2286 x 1524) (998)

(300A/32V/100%) (100% CO2) (6-axis)

The eCell™welding robot cell is a two-fixed table workstation designed for small to medium sized

parts that can be welded without reorientation. The layout is optimized to maximize the work

envelope of the robot, and is ideal for flexible manufacturing systems allowing manufacturers

to install multiple robots in close proximity to save valuable floor space.

Processes

• MIG

• Pulsed

•STT

• Flux-Cored

• Metal-Cored

Output Input

Key Options

• K1785-25 Control Cable, Heavy

Duty, 25 ft.

• K590-7 Water Connection Kit

• K1733-1 Wire Straightner

• K1546-1 Incoming Conduit

Bushings, .025"-1/16"

• K1546-2 Incoming Conduit

Bushings, 1/16"-3/32"

• K1500-2 Tweco®or Tregaskiss®

Torch Bushings

• K1500-1 Lincoln or D&F®Torch

Bushings

• K489-7 Binzil or Lincoln

Fast-Mate™Torch Bushings

•

More options at end of section

Literature

E9.160

DC 3

PHASE

VDC

Power Feed

™

10R mounted on FANUC Robot Arm.

Shipped completely assembled and ready for immediate installation

and production, the eCell™is designed to be an attractive and

low cost alternative to labor intensive arc welding.

• Simple to set-up, easy to operate.

• Four side fork-lift access.

• Pre-wired with one disconnect

switch and fuse protection.

• Integrated user interface.

• 15 User inputs/outputs available.

• 115V 15 Amp auxiliary power receptacle.

• High speed digital communication featuring ArcLink®.

• Complete metal surround flash and safety barrier.

• Multi-voltage, offering 230/460/575 Volts, 3-Phase.

• Work Zone: H x W x D = 41 x 30 x 39 in. (1.0 x 0.8 x 1.0 m)

• ANSI/RIA 15.06-99, and compliant design.

• Digitally controlled by the Power Wave®power source,

yielding the best performance in the industry.

• Use with Lincoln power sources featuring ArcLink®, the

leading digital communications protocol for welding, making

it the best choice for seamless integration with the power

source and networked equipment.

• Tachometer feedback provides calibration and precise

control of wire feed speed.

• Feeder brakes from maximum speed to zero in millisec-

onds, minimizing the chance of wire sticking in the puddle.

• Select standard or high speed gears for wide wire feed

speed range.

• Split wire guides provide trouble-free feeding and offer fast,

tool-less wire installation, changeover and maintenance.

• Easy-to-read gauge for accurate drive roll tension.

• Brass-to-brass connections for good connectivity between

feeder and gun.

• Self loading wire feature for easy set-up.

Robot Arm

Selections

ARC Mate 100iB-6S

• 6 kg (13.2 lbs) wrist loading

capacity

• 6 axes controlled motion

• 951 mm (37.4 in.) reach

ARC Mate 100iBe

• 6 kg (13.2 lbs) wrist loading

capacity

• 6 axes controlled motion

• 1373 mm (54.0 in.) reach

ARC Mate 120iBe

• 10 kg (22.4 lbs.) wrist loading

capacity

• 6 axes controlled motion

• 1667 mm (65.0 in.) reach

ARC Mate 120iB/10L

• 10 kg (22.4 lbs.) wrist loading

capacity

• 6 axes controlled motion

• 1885 mm (74.0 in.) reach

ARC Mate R2000-165F

• 165 kg (360 lbs.) wrist loading

capacity

• 6 axes controlled motion

• 2660 mm (104 in.) reach

ARC Mate M710.C/20L

• 20 kg (44 lbs.) wrist loading

capacity

• 6 axes controlled motion

• 3110 mm (122 in.) reach

ARC Mate 120iB/10LT

• 10 kg (22.4 lbs.) wrist loading

capacity

• 6 axes controlled motion

(5 rotary motion/1 linear)

• 1735 mm (68.3 in.) reach

• Up to 30 m (98.4 ft) travel

Robotic Systems and

Custom Cells

For further information, contact the Automation Team at:

automation@lincolnelectric.com or call 216-383-2667

Combine Lincoln’s®industry leading welding and cutting expertise with the most recognized

name in robotics, FANUC®, and you have a great robotics solution regardless of your application.

We have the ability to seamlessly integrate all aspects of the automated welding/cutting process,

from analysis to custom and pre-engineered cells, to software, service, and training.

Shown: System 30 Custom Cell

Pre-Engineered Systems

You need a time-proven, economical system that’s

delivered on time and ready for the production line.

Lincoln®offers more than two dozen “drop-in-place”

pre-engineered solutions. System designs include:

• Fixed tables

• Swing tables

• Rotary index tables

• Dual head and tail stock

• H-Frame

• Ferris wheel

Custom Robotic Solutions

From concept to design and

build, Lincoln’s®automation

engineers work closely with

you to understand your

manufacturing needs.

Correct synergy, creative

positioning design and

production efficiency are

all critical to producing

repeatable, high quality,

high volume solutions.

Power REAM®Robotic Torch Maintenance Center

Extend the life of your robotic MIG Torch and improve cycle time in your robotic welding

cell with the Power REAM®. This automatic nozzle cleaning station systematically

removes and prevents spatter accumulation for enhanced productivity.

• Welding applications evaluation

• Robot feasibility testing

• Sample part welding

• Computer robot simulations

• Return on investment calcula-

tions

• Complete system design and

build

• Pre-engineered systems

• 24-hour hotline assistance

• Operator training

• Robot repair/rebuild

• In-the-field service support

• In-plant start-up assistance

• Emergency welder/robot part

delivery

• Long-term preventative mainte-

nance programs

Complete Single Source Robotic Solutions

Shown: System 30

Pre-Engineered System

www.lincolnelectric.com/automated-solutions

Automated Solutions

www.lincolnelectric.com/automated-solutions

Automated Solutions

Automated Solutions Options

See “Recommended General Options” pgs.149-171 for descriptions.

Power Wave®i400

General Options

K2673-1 Inverter Chasis

K2677-1 Integration Kit

K2670-1 CE Filter

K1543-25 ArcLink®Control Cable

K1785-2 Robotic Cable Adapter, 18 in.

K1785-12 Control Cable (Heavy Duty), 12 ft.

K1785-16 Control Cable (Heavy Duty), 16 ft.

K1785-25 Control Cable (Heavy Duty), 25 ft.

K1785-50 Control Cable, 14-pin, 50 ft.

K1785-100 Control Cable, 14-pin, 100 ft.

K940 STT®Sense Lead Kit, 25 ft.

K1813-1 Cool-Arc™40 Water Cooler 115/1/50/60

— Fume Extraction System

Wire Feeder Options

K2685-2 AutoDrive™4R90

K1780-2 Power Feed™10R

AutoDrive™4R90

General Options

K590-7 Water Connection Kit

K1785-2 Robotic Cable Adapter, 18 in.

K1785-12 Control Cable (Heavy Duty), 12 ft.

K1785-16 Control Cable (Heavy Duty), 16 ft.

K1785-25 Control Cable (Heavy Duty), 25 ft.

K1785-50 Control Cable, 14-pin, 50 ft.

K1785-100 Control Cable, 14-pin, 100 ft.

— Fume Extraction System

Power Sources

K2669-1 Power Wave®i400

Power Wave®455M Robotic & 455M/STT®Robotic

General Options

K2206-1 DeviceNet Interface Module

K2207-2 Ethernet/DeviceNet™Interface Module

K1570-1 Dual Cylinder Platform Undercarriage

K1813-1 Cool-Arc™40 Water Cooler 115/1/50/60

— Fume Extraction System

Wire Feeder Options

— Power Feed™10R

Power Wave®655 Robotic

General Options

K1570-1 Dual Cylinder Platform Undercarriage

K2681-1 22-pin to 14-pin Adapter Cable Assembly

K1813-1 Cool-Arc™40 Water Cooler 115/1/50/60

K2444-2 CE Filter

— Fume Extraction System

Power Feed™10R

Drive Roll and Wire Guide Kits

See chart in “Recommended General Options” section.

General Options

K590-7 Water Connection Kit

K1785-2 Robotic Cable Adapter, 18 in.

K1785-12 Control Cable (Heavy Duty), 12 ft.

K1785-16 Control Cable (Heavy Duty), 16 ft.

K1785-25 Control Cable (Heavy Duty), 25 ft.

K1785-50 Control Cable, 14-pin, 50 ft.

K1785-100 Control Cable, 14-pin, 100 ft.

K1795-10 Control Cable, 10 ft.

K1795-25 Control Cable, 25 ft.

K1795-50 Control Cable, 50 ft.

K1795-100 Control Cable, 100 ft.

K1804-1 Robotic Cable Adapter, 22-pin to 14-pin, 10 ft.

K1804-2 Robotic Cable Adapter, 22-pin to 14-pin, 18 in.

K1805-1 Robotic Cable Adapter, 14-pin to 22-pin, 18 in.

— Fume Extraction System

Power Sources

— Power Wave®455M Robotic

— Power Wave®455M/STT®Robotic

— Power Wave®655 Robotic

— Power Wave®i400

eCell™

General Options

K2391-1 Power REAM®

Power REAM®

General Options

KP2435-1 Reaming Bit, 1/2" with Washer

KP2435-3 Reaming Bit, 5/8" with Washer

KP2435-5 Reaming Bit, 3/4" with Washer

KP2457-1 Anti-Spatter Fluid, 1 gallon

K2433-1 Power REAM®Robotic Cable, 20 ft.

K2434-1 Remote Power REAM®Reservoir Kit

— Fume Extraction System

• Proven Arc Characteristics

• Innovative Packaging Options

• Lincoln’s®Q-Certifications Assure Maximum Accountability

• Rigorous Raw Material Chemical Composition Analysis

www.lincolnelectric.com/welding-consumables

PACKAGE OPTIONS PACKAGE OPTIONS

Hermetically Sealed Pail (HS)

Plastic Bag (PLB)

Plastic Spool (SP)

Sahara ReadyPak

(SRP)

Speed-Feed

Drum (D)

Speed-Feed

Reel (R)

Steel Spool (SSP)

Tube (TB)

Vacuum Sealed Foil Bag (VFB)

Vertical Reel (VR)

Accu-Pak

Box (AP)

Accu-Trak

Drum (AD)

Accu-Trak

Reel (AR)

Bag (B)

Bulk Bag (BB)

Cardboard Carton (CT)

Coil (C)

Easy Open Hermetic Can (EO)

Fiber Spool (FS)

Foil Bag (FB)

Consumables

www.lincolnelectric.com/welding-consumables

Premium

Low Hydrogen

Electrode

of What You Need

in a Stick Electrode.

MORE CONTROL

•Square burnoff

•Excellent restrikes

•Superior puddle control

MORE PROFITABILITY

•High deposition rates

•Low spatter levels

•Easy slag removal

•Excellent tie-ins

MORE PEACE OF MIND

Conforms to AWS, ASME,

ABS, Lloyds, DNV, BV, GL & CBA/GSA.

Why Buy Anything Else?

Premium

Low Hydrogen

Electrode

of What You Need

in a Stick Electrode.

MORE CONTROL

•Square burnoff

•Excellent restrikes

•Superior puddle control

MORE PROFITABILITY

•High deposition rates

•Low spatter levels

•Easy slag removal

•Excellent tie-ins

MORE PEACE OF MIND

Conforms to AWS, ASME,

ABS, Lloyds, DNV, BV, GL & CBA/GSA.

Why Buy Anything Else?

100

Consumables

www.lincolnelectric.com/welding-consumables

Electrode AWS Recm’d General

Name Class Polarity Description

Steel – Carbon & Low Alloy

Fast Freeze, Out-of-Position, Mild Steel Stick Electrodes

Fleetweld®35 E6011 AC Operators consistently give this electrode high marks. This quality Lincoln

DC± product is a proven performer for sheet metal welding applications and AC

pipe welding. Fleetweld 35 is a great electrode to use on jobs where the

steel isn’t clean.

Fleetweld®35LS E6011 AC Specifically designed for making tack welds under Innershield®deposits. Use

DC± Fleetweld®35LS with confidence on plated, dirty, painted, or greasy steel. It’s

an outstanding stick choice for AC pipe welding, for applications that require

deep penetration, and in jobs where x-ray quality welds are required.

Fleetweld®180 E6011 AC Got a small AC welder? Here’s your electrode! Fleetweld®180 offers excellent

DC± arc stability for excellent performance with power sources as low as 50V open-

circuit voltage (OCV). A great stick electrode with the ability to start easily on

low open circuit voltage welders.

Fleetweld®22 E6022 DC+ Developed specifically for floor decking and other applications where burn-

AC through spot welding on sheet metal is required. Fleetweld®22 is great for

galvanized or plated sheet steel, as well as on steel that is painted or dirty.

Fast Freeze, High Deposition, Mild Steel Stick Electrode

Jetweld®1 E7024-1 AC When the project involves large welds, you can’t pick a more user-friendly

DC± electrode! Operators appreciate Jetweld®1’s smooth bead and high deposition

rates. A great general purpose electrode for single or multi-pass applications.

Jetweld®2 E6027 AC When the job demands x-ray quality welds, high deposition rates, and excellent

DC± wash-in, reach for Jetweld®2. We’ve designed Jetweld®2 for peak performance

on multiple pass welds, and fast-fill single pass welds.

Fast Freeze, High Speed, Mild Steel Stick Electrodes

Fleetweld®7 E6012 DC- Got a variety of jobs that a single all-position electrode has to handle? Choose

AC Lincoln Electric’s Fleetweld®7. This versatile, high-speed electrode is a real

workhorse on sheet metal lap joints and fillet welds. It’s also a great choice

for poor fit-up welding jobs.

Diameter Package Product

inches Weight Lbs. Number

3/32 30CT (10EO) ED032567

1/8 30CT (10EO) ED032568

5/32 30CT (10EO) ED032569

3/32 50CT ED028152

1/8 50CT ED028153

5/32 50CT ED028154

3/16 50CT ED028155

7/32 50CT ED032301

1/4 50CT ED028157

1/8 50CT ED028158

5/32 50CT ED028159

3/32 6CT (1TB) ED031152

1/8 6CT (1TB) ED031722

5/32 6CT (1TB) ED031723

3/32 20CT (5CT) ED030562

1/8 20CT (5CT) ED030563

5/32 20CT (5CT) ED031724

1/8 30CT (10EO) ED032571

3/32 50EO ED010110

1/8 50EO ED010105

5/32 50EO ED010114

1/8 50CT ED021896

5/32 50CT ED021895

1/8 50CT ED010362

5/32 50CT ED010372

3/16 50CT ED010366

7/32 50CT ED010375

1/4 50CT ED010360

5/32 50CT ED010502

3/16 50CT ED010501

1/4 50CT ED010500

1/8 50CT ED010319

5/32 50CT ED010327

3/16 50CT ED010323

7/32 50CT ED010330

1/4 50CT ED010315

Stick Electrode

Package Code Key: CT = Cardboard Carton EO = Easy Open Hermetic Can TB = Tube

101

Consumables

www.lincolnelectric.com/welding-consumables

Electrode AWS Recm’d General

Name Class Polarity Description

Steel – Carbon & Low Alloy, con’t.

Fast Freeze, High Speed, Mild Steel Stick Electrodes, con’t.

Fleetweld®37 E6013 AC Here’s a terrific all-position electrode for low amperage welding on sheet

DC± metal—especially in applications where appearance is important. We’ve

designed Fleetweld®37 for excellent performance with smaller AC welders

having low open-circuit voltages. It’s an excellent choice for jobs involving

irregular or short welds that require a change in position.

Fleetweld®47 E7014 AC Fleetweld®47 features high deposition rates for fast performance. Operators

DC± love this easy-to-use, all-position electrode! Choose Fleetweld®47 for sheet

metal lap joints and fillet welds, general purpose plate welding and

maintenance jobs.

Low Hydrogen, Mild Steel Stick Electrodes

Excalibur®7018 MR E7018 H4R DC+ There’s a long list of reasons why operators are so loyal to Excalibur®7018. They

AC tell us they love the clean puddle, the square coating burnoff, the easy all-position

handling and the excellent wash-in characteristics. It’s a terrific choice for jobs

that involve steels with poor weldability.

Excalibur®7018-1 MR E7018-1 H4R DC+ When the job involves critical, out-of-position welding, reach for Lincoln Electric’s®

AC Excalibur®7018-1. It offers a beautifully clean weld puddle, uniform slag follow,

and superior wash-in with no undercutting. Also great for welding on steels with

marginal weldability.

Diameter Package Product

inches Weight Lbs. Number

3/32 6CT (1TB) ED031726

1/8 6CT (1TB) ED031727

1/16 20CT (5CT) ED030692

5/64 20CT (5CT) ED030691

3/32 20CT (5CT) ED030564

1/8 20CT (5CT) ED030565

5/32 20CT (5CT) ED031729

3/32 30CT (10EO) ED032573

1/8 30CT (10EO) ED032574

5/64 50CT ED010170

3/32 50CT ED010161

1/8 50CT ED010153

5/32 50CT ED010165

3/16 50CT ED010156

3/32 6CT (1TB) ED031713

1/8 6CT (1TB) ED031153

3/32 20CT (5CT) ED030566

1/8 20CT (5CT) ED030567

5/32 20CT (5CT) ED031742

3/32 50CT ED010189

1/8 50CT ED010183

5/32 50CT ED010193

3/16 50CT ED010186

3/32 6CT (1TB) ED032086

1/8 6CT (1TB) ED031468

5/32 6CT (1TB) ED032087

3/32 30CT (10EO) ED032588

1/8 30CT (10EO) ED032589

5/32 30CT (10EO) ED032590

3/32 50EO ED028280

1/8 50EO ED028281

5/32 50EO ED028282

3/16 50EO ED028283

7/32 50EO ED028917

1/4 50EO ED028918

3/32 30CT (10EO) ED032591

1/8 30CT (10EO) ED032592

3/32 50EO ED028700

1/8 50EO ED028702

5/32 50EO ED028704

3/16 50EO ED028706

7/32 50EO ED028919

1/4 50EO ED028920

Stick Electrode, con’t.

Package Code Key: CT = Cardboard Carton EO = Easy Open Hermetic Can TB = Tube

102

Electrode AWS Recm’d General

Name Class Polarity Description

Steel – Carbon & Low Alloy, con’t.

Low Hydrogen, Mild Steel Stick Electrodes, con’t.

Lincoln®7018AC E7018 H8 AC AC? DC? This electrode performs beautifully either way! Lincoln®7018AC is a

DC± great choice for low open circuit voltage AC power sources. Cold restrikes are

no problem with this versatile, all-position electrode.

Jetweld®LH-70 E7018 H4R DC+ A top-choice electrode for welding on thick sections and restrained joints when

AC cracking is an issue. It’s also a good call when the project involves hard-to-weld

steels. Jetweld®LH-70 also offers high deposition rates.

Jet-LH®-78 MR E7018 H4R DC+ Great for jobs on mild steel and some high-strength low-alloy steels. It also

AC tolerates high sulfur and high silicon steels. Jet-LH®-78 MR features higher

tensile strength for stress-relieved properties.

Excalibur®7028 E7028 H8 AC If high production and low hydrogen deposits matter, count on Excalibur®7028.

DC+ This electrode’s fast, easy restriking characteristics make it great for skip and

tack welding. Good notch toughness down to 0°F (-18°C).

Low Hydrogen, Low Alloy Steel Stick Electrodes

Excalibur®E7018-A1 H4R DC+ Excalibur®7018-A1 MR low hydrogen electrode is an outstanding choice for all

7018-A1 MR AC position welding of 0.50% molybdenum low alloy steels of 50 ksi (345 MPa)

minimum yield strength.

Excalibur®E8018-C1 H4R DC+ Excalibur®8018-C1 MR is the ideal moisture resistant electrode for welding on

8018-C1 MR AC equipment and pipe that transport liquid ammonia, propane and other gases. An

excellent all position electrode for applications requiring a nominal 2-1/4% nickel

deposit.

Diameter Package Product

inches Weight Lbs. Number

3/32 6CT(1TB) ED031714

1/8 6CT(1TB) ED031715

3/32 20CT(5CT) ED030568

1/8 20CT(5CT) ED030569

5/32 20CT(5CT) ED031736

3/32 50EO ED031732

1/8 50EO ED031734

5/32 50EO ED031738

3/32 30CT(10EO) ED032582

1/8 30CT(10EO) ED032583

5/32 30CT(10EO) ED032584

3/32 50EO ED010568

1/8 50EO ED010561

5/32 50EO ED010575

3/16 50EO ED010564

7/32 50EO ED010577

1/4 50EO ED010558

3/32 40CT (5CT) ED030174

1/8 40CT (5CT) ED030175

5/32 40CT (5CT) ED030176

3/32 30CT (10EO) ED032585

1/8 30CT (10EO) ED032586

5/32 30CT (10EO) ED032587

3/32 50EO ED015161

1/8 50EO ED015198

5/32 50EO ED015141

3/16 50EO ED015186

7/32 50EO ED015258

1/4 50EO ED015383

5/32 50EO ED032636

3/16 50EO ED032637

7/32 50EO ED032638

3/32 30CT(10EO) ED032593

1/8 30CT(10EO) ED032594

5/32 30CT(10EO) ED032595

3/32 50EO ED030862

1/8 50EO ED030863

5/32 50EO ED030864

3/32 30CT(10EO) ED032596

1/8 30CT(10EO) ED032597

5/32 30CT(10EO) ED032598

3/32 50EO ED030876

1/8 50EO ED030877

5/32 50EO ED030878

3/16 50EO ED030879

7/32 50EO ED030881

1/4 50EO ED030880

Stick Electrode, con’t.

Package Code Key: CT = Cardboard Carton EO = Easy Open Hermetic Can TB = Tube

Consumables

www.lincolnelectric.com/welding-consumables 103

Electrode AWS Recm’d General

Name Class Polarity Description

Steel – Carbon & Low Alloy, con’t.

Low Hydrogen, Low Alloy Steel Stick Electrodes, con’t.

Excalibur®E8018-C3 H4R DC+ Excalibur®8018-C3 MR is a 1% nickel all position electrode for fabrication or

8018-C3 MR AC repair of 1% nickel steels, as well as a wide variety of other low alloy and

carbon steels.

Excalibur®E9018-M H4R DC+ Excalibur®9018M MR is intended for welding high strength steels of 90,000 psi

9018M MR (620 MPa) tensile strength and higher.

Excalibur®E11018M-H4R DC+ Excalibur®11018M MR™is designed primarily for joining high strength steel types

11018M MR™in the as-welded or stress relieved conditions with excellent low temperature

impact properties and robust welding procedures. All-position welding, except

verticle down.

Jetweld®E8018-B2 H4R DC+ LH-90 MR was designed to meet the rigorous demands of high temperature,

LH-90 MR E9018-G H4R AC high pressure piping assignments. This electrode offers a nominal 1-1/4%

chromium, 1/2% molybdenum deposit and meets the requirements of high tensile

(90,000 psi) steels.

Jet-LH®E8018-B2 H4R* DC+ If your welding involves 1-1/4% chromium and 1/2% moly pipe, tubes, boilers or

8018-B2 MR AC castings, you’ll want Jet-LH®8018-B2 MR as your welding electrode. It offers a

1-1/4% chromium and 1/2% molybdenum deposit. Reach for this electrode when

(*3/32: E8018-B2 H4) operating temperatures exceed 850°F (450°C).

Jet-LH®E9018-B3 H4R* DC+ Great low hydrogen stick electrode. For welding 2-1/4% chromium and 1%

9018-B3 MR AC molybdenum steels when heat treating is required. Good mechanical properties

in the as-welded and stress relieved condition. Jet-LH®9018-B3 MR is a great

(*3/32: E9018-B3 H4) choice when temperatures exceed 850°F (450°C).

Fill Freeze, Out-Of-Position Pipe Welding, Mild Steel & Low Alloy Steel Stick Electrodes

Fleetweld®5P E6010 DC+ Fleetweld®5P is a great choice for welding on dirty, rusty, greasy or painted

steel – especially in vertical or overhead applications.

Fleetweld®5P+ E6010 DC+ Lincoln’s®Fleetweld®5P+ is ideal for steel that’s less than clean. It’s a first choice

for pipe welding, and vertical-up and overhead plate welding. This electrode is

a longtime favorite among operators who handle cross-country and in-plant pipe

welding.

Diameter Package Product

inches Weight Lbs. Number

3/32 30CT(10EO) ED032599

1/8 30CT(10EO) ED032600

5/32 60CT(10EO) ED032601

3/32 50EO ED030892

1/8 50EO ED030893

E5/32 50EO ED030894

3/16 50EO ED030895

7/32 50EO ED030897

1/4 50EO ED030896

3/32 30CT(10EO) ED032602

1/8 30CT(10EO) ED032603

5/32 30CT(10EO) ED032604

3/16 30CT(10EO) ED032605

3/32 50EO ED030868

1/8 50EO ED030869

5/32 50EO ED030870

3/16 50EO ED030871

3/32 30CT(10EO) ED032606

1/8 30CT(10EO) ED032607

5/32 30CT(10EO) ED032608

3/32 50EO ED031975

1/8 50EO ED031976

5/32 50EO ED031977

3/16 50EO ED031978

1/8 50EO ED015436

5/32 50EO ED015426

3/32 25EO ED023472

1/8 50EO ED023473

5/32 50EO ED023474

3/32 25EO ED023475

1/8 50EO ED023476

5/32 50EO ED023477

3/32 40CT(5CT) ED030141

1/8 40CT(5CT) ED030142

5/32 40CT(5CT) ED030143

3/32 30CT(10EO) ED032561

1/8 30CT(10EO) ED032562

5/32 30CT(10EO) ED032563

3/32 50EO ED010211

1/8 50EO ED010203

5/32 50EO ED010216

3/16 50EO ED010207

7/32 50EO ED010219

1/4 50EO ED010200

3/32 30CT(10EO) ED032564

1/8 30CT(10EO) ED032565

5/32 30CT(10EO) ED032566

3/32 50EO ED010283

1/8 50EO ED010278

5/32 50EO ED010285

F3/16 50EO ED010281

Stick Electrode, con’t.

Package Code Key: CT = Cardboard Carton EO = Easy Open Hermetic Can TB = Tube

Consumables

www.lincolnelectric.com/welding-consumables

104

Electrode AWS Recm’d General

Name Class Polarity Description

Steel – Carbon & Low Alloy, con’t.

Fill Freeze, Out-Of-Position Pipe Welding, Mild Steel & Low Alloy Steel Stick Electrodes, con’t.

Shield-Arc®85 E7010-A1 DC+ Need a reliable, all-position stick electrode for high tensile steel pipe? Here’s your

electrode! Shield-Arc®85 produces a 70,000 psi, 1/2% molybdenum weld deposit

for use on 1/2% molybdenum pipe steels and API 5LX-42 through X-56 line pipe.

Shield-Arc®HYP+ E7010-P1 DC+ Tendency for “fingernailing” and electrode sticking have been virtually eliminated!

Designed for all passes of API 5LX-52 through X-65 high strength pipe. Shield-Arc®

HYP+ provides the welder with a clean, visible weld puddle and superior puddle

control. A true E7010-P1 electrode.

Shield-Arc®70+ E8010-G DC+ Here’s an electrode that makes short work of even the most challenging high

silicon pipe applications! Shield Arc®70+ is an outstanding choice for API 5LX-56

through X-70 grade pipe, as well as for a wide range of sheet metal welding

assignments.

Shield-Arc®80 E8010-G DC+ When your job involves vertical down welding on high strength pipe, reach for

Lincoln’s®Shield-Arc®80 electrode. This dependable stick electrode offers the

perfect combination of low temperature impact properties and deep penetration.

It handles all passes on API 5LX-56 through X-70 pipe. Excellent “stacking” ability

is a feature of Shield-Arc®80, that maximizes productivity on the job site. Also

meets AWS E8010-P1 requirements.

Shield-Arc®90 E9010-G DC+ An all-position pipe electrode that’s a great choice when the task is vertical down

welding on API 5LX-70 through X-80 pipe. Shield-Arc®90 also performs well in

situations where low hydrogen processes are not practical, and when welding

on dirty steels.

Diameter Package Product

inches Weight Lbs. Number

3/32 50EO ED012893

1/8 50EO ED012885

5/32 50EO ED012896

3/16 50EO ED012889

1/8 50EO ED029511

5/32 50EO ED029513

3/16 50EO ED029509

1/8 50EO ED012841

5/32 50EO ED012849

3/16 50EO ED012845

(3.2 mm) 50EO ED021400

(4.0 mm) 50EO ED021401

(5.0 mm) 50EO ED020922

(3.2 mm) 50EO EDS01693

(4.0 mm) 50EO EDS01694

(5.0 mm) 50EO EDS01695

Stick Electrode, con’t.

Package Code Key: CT = Cardboard Carton EO = Easy Open Hermetic Can TB = Tube

Consumables

www.lincolnelectric.com/welding-consumables 105

Electrode AWS General

Name Class Description

Carbon Steel Gas Welding

Lincoln®R45 R45 General purpose oxyfuel rod for welding mild steels.

Lincoln®R60 R60 Oxyfuel rod for welding a variety of steels where additional strength and ductility are needed.

Carbon Steel TIG Welding

Lincoln®ER70S-2 ER70S-2 Triple deoxidized rod which produces x-ray quality welds over most surface conditions.

Lincoln®ER70S-6 ER70S-6 High quality rod with high levels of Mn and Si which produces sound welds with excellent

wetting action.

Stainless Steel

Lincoln®ER308, ER308L For joining 304 and 304L and other “18-8” stainless steels.

ER308/308L

Lincoln®ER309, ER309L For 309 stainless steels and joining carbon steels or low alloy steels to stainless steels.

ER309/309L

Diameter Package Product

inches Weight Lbs. Number

1/16 20CT(2TB) ED025392

3/32 20CT(2TB) ED025395

1/8 20CT(2TB) ED025398

1/16 10CT ED025394

3/32 10CT ED025397

1/8 10CT ED025400

1/16 20CT(2TB) ED025401

3/32 20CT(2TB) ED025404

1/8 20CT(2TB) ED025407

1/16 10CT ED025403

3/32 10CT ED025406

1/8 10CT ED025409

1/16 20CT(5TB) ED025880

3/32 20CT(5TB) ED025881

1/8 20CT(5TB) ED025882

1/16 10CT ED025439

3/32 10CT ED025442

1/8 10CT ED025445

1/16 50CT ED026649

3/32 50CT ED026650

1/8 50CT ED026651

1/16 20CT(5TB) ED025877

3/32 20CT(5TB) ED025878

1/8 20CT(5TB) ED025879

1/16 10CT ED025448

3/32 10CT ED025451

1/8 10CT ED025454

1/16 50CT ED026652

3/32 50CT ED026653

1/8 50CT ED026654

1/16 10CT(1TB) ED025410

3/32 10CT(1TB) ED025413

1/8 10CT(1TB) ED025416

1/16 10CT ED025412

3/32 10CT ED025415

1/8 10CT ED025418

1/16 50CT ED026655

3/32 50CT ED026656

1/8 50CT ED026657

1/16 10CT(1TB) ED025419

3/32 10CT(1TB) ED025422

1/8 10CT(1TB) ED025425

1/16 10CT ED025421

3/32 10CT ED025424

1/8 10CT ED025427

1/16 50CT ED026658

3/32 50CT ED026659

1/8 50CT ED026660

Package Code Key: CT = Cardboard Carton TB = Tube

TIG Cut Lengths

Consumables

www.lincolnelectric.com/welding-consumables

106

(Please refer to page 124 for additional Stainless, Nickel and High Alloy TIG cut lengths.)

Package Code Key: CT = Cardboard Carton TB = Tube

Electrode AWS General

Name Class Description

Stainless Steel, con’t.

Lincoln®ER316, ER316L For joining 316L stainless steels.

ER316/316L

Aluminum

SuperGlaze®4043 ER4043 Aluminum-silicon alloy for use on many weldable cast and wrought aluminum alloys. The

silicon addition improves puddle fluidity, making it a preferred alloy.

SuperGlaze®5356 ER5356 Aluminum-magnesium alloy for use on many weldable cast and wrought aluminum alloys.

SuperGlaze®5356 is generally chosen for its high shear strength.

Diameter Package Product

inches Weight Lbs. Number

1/16 10CT(1TB) ED025428

3/32 10CT(1TB) ED025431

1/8 10CT(1TB) ED025434

1/16 10CT ED025430

3/32 10CT ED025433

1/8 10CT ED025436

1/16 50CT ED026661

3/32 50CT ED026662

1/8 50CT ED026663

1/16 10CT ED031111

3/32 10CT ED031112

1/8 10CT ED031113

1/16 25CT ED026664

3/32 25CT ED026665

1/8 25CT ED026666

1/16 10CT ED031108

3/32 10CT ED031109

1/8 10CT ED031110

1/16 25CT ED026667

3/32 25CT ED026668

1/8 25CT ED026669

TIG Cut Lengths, con’t.

Consumables

www.lincolnelectric.com/welding-consumables 107

(Please refer to page 124 for additional Stainless, Nickel and High Alloy TIG cut lengths.)

A fabricator from Bll Davis Racing®TIG welds a seat for a NASCAR®racecar using Lincoln®machines and consumables.

Consumables

www.lincolnelectric.com/welding-consumables

Premium MIG Wire

with MicroGuard®Ultra

Surface Treatment

of What You Need

in a MIG Wire.

MORE EFFICIENCY

Thanks to a smoother arc

and reduced cleaning time.

MORE PRODUCTION

Thanks to a smoother feed

and less downtime.

MORE PEACE OF MIND

Thanks to Lincoln Electric’s®

100% Satisfaction Guarabtee.

Why Buy Anything Else?

Premium MIG Wire

with MicroGuard®Ultra

Surface Treatment

of What You Need

in a MIG Wire.

MORE EFFICIENCY

Thanks to a smoother arc

and reduced cleaning time.

MORE PRODUCTION

Thanks to a smoother feed

and less downtime.

MORE PEACE OF MIND

Thanks to Lincoln Electric’s®

100% Satisfaction Guarantee.

Why Buy Anything Else?

Smooth Feeding

Smooth Arc

108

Package Code Key: AD = Accu-Trak

Drum AP = Accu-Pak

Box AR = Accu-Trak

Reel C = Coil CT = Cardboard Carton FS = Fiber Spool

R = Speed Feed

Reel SP = Plastic Spool SSP = Steel Spool VR = Vertical Reel

MIG Wires

Electrode AWS General

Name Class Description

Mild Steel Wire

SuperArc®L-50 ER70S-3 Our most popular MIG wire, SuperArc®L-50, premium copper coated wire, is an excellent

choice for 70,000 psi (482 MPa) tensile strength, carbon steel base materials. SuperArc®L-50

has moderate levels of silicon and manganese for deoxidation and cleaning action. Designed

for use on clean, oil-free, and rust-free base material. SuperArc®L-50 also has an excellent

reputation for feedability and trouble-free performance. Shielding gases include argon/carbon

dioxide blends, argon/oxygen blends, or straight carbon dioxide.

SuperGlide®S3 ER70S-3 SuperGlide®S3, our premium bare MIG wire, like our SuperArc®L-50, is an excellent choice

for 70,000 psi (482 MPa) tensile strength, carbon steel base materials. SuperGlide®S3 has

moderate silicon and manganese deoxidizer levels and has an excellent reputation for

feedability and trouble-free performance. Designed for use on clean, oil-free, and rust-free

base material. SuperGlide®S3 MIG wire is an excellent choice when a bare or non-copper

coated ER70S-3 wire is preferred. Shielding gases include argon/carbon dioxide blends,

argon/oxygen blends, or straight carbon dioxide.

Diameter Package Product

inches Weight Lbs. Number

.030 30SP ED016102

.035 30SP ED016097

.045 30SP ED016098

.030 33SSP ED031407

.035 33SSP ED031408

.045 33SSP ED031409

.035 44SSP ED031914

.045 44SSP ED031915

.052 44SSP ED031916

.035 44FS ED021268

.045 44FS ED021270

.035 60C ED011301

.045 60C ED011306

.052 60C ED011311

1/16 60C ED011317

.035 60FS ED021269

.045 60FS ED021271

.052 60FS ED021273

1/16 60FS ED027274

.030 500AD ED029223

.035 500AD ED021052

.040 500AD ED028729

.045 500AD ED020526

.052 500AD ED020527

.035 500AP ED030025

.045 500AP ED030026

.052 500AP ED030027

1/16 500AP ED031139

1/16 600D ED011316

.035 1000R ED011647

.045 1000R ED011648

.052 1000R ED011649

1/16 1000R ED011650

.035 1000AR ED021361

.045 1000AR ED020524

.052 1000AR ED020525

1/16 1000AR ED029222

.035 1000AD ED028825

.045 1000AD ED028826

.052 1000AD ED029082

1/16 1000AD ED029083

.035 900AP ED030659

.045 1000AP ED030660

.052 1000AP ED030661

1/16 1000AP ED031182

.035 44FS ED028621

.045 44FS ED028622

.035 500AD ED030772

.045 500AD ED030773

.052 500AD ED030774

.045 1000R ED028625

1/16 1000R ED028633

.045 1000AD ED029087

Our MicroGuard

Ultra surface treatment, with proprietary arc enhancement agents, facilitates excellent weld

puddle control, very good wetting action, straight bead edges and a wider operating range. Plus, the exceptional

feeding characteristics of SuperArc

SuperGlide

, made possible by MicroGuard

Ultra surface treatment,

translate to reduced down-time and high operator appeal.

Consumables Consumables

www.lincolnelectric.com/welding-consumables 109

Package Code Key: AD = Accu-Trak® Drum AP = Accu-Pak® Box AR = Accu-Trak® Reel C = Coil CT = Cardboard Carton FS = Fiber Spool

R = Speed Feed® Reel SP = Plastic Spool SSP = Steel Spool VR = Vertical Reel

MIG Wires, con’t.

Electrode AWS General

Name Class Description

Mild Steel Wire, con’t.

SuperArc®L-54 ER70S-4 SuperArc

L-54 premium copper coated MIG wire is your first choice when welding on

metals with a light to medium presence of millscale. For best performance, use on clean,

oil-free, and rust-free base material. Improved wetting at the toes of a weld when compared

to welds made with ER70S-3 electrode. SuperArc

L-54 has higher silicon and manganese

deoxidizer levels than AWS ER70S-3 electrodes to tolerate surface contaminants. Shielding

gases include argon/carbon dioxide blends, argon/oxygen blends, or straight carbon dioxide.

SuperArc®L-56 ER70S-6 Lincoln’s®premium copper coated MIG wire, SuperArc®L-56 is an excellent choice for

welding on metals with a medium to high presence of millscale. For best performance,

use on clean, oil-free, and rust-free base material. Best weld appearance and toe wetting

when compared to ER70S-3 and ER70S-4 classifications. SuperArc®L-56 has high silicon

and manganese deoxidizer levels. Superior feedability and excellent arc characteristics are

trademarks of SuperArc®L-56. Shielding gases include argon/carbon dioxide blends,

argon/oxygen blends, or straight carbon dioxide.

Diameter Package Product

inches Weight Lbs. Number

.035 44SSP ED031052

.045 44SSP ED031053

.052 44SSP ED031054

.035 44FS ED021117

.035 500AD ED031033

.045 500AD ED031034

.052 500AD ED031035

.045 500AP ED031041

.035 1000AD ED031036

.045 1000AD ED031037

.052 1000AD ED031038

1/16 1000AD ED031039

.025 10CT(2SP) ED030583

.030 10CT(2SP) ED030631

.035 10CT(2SP) ED030632

.025 12.5SP ED015790

.030 12.5SP ED023334

.035 12.5SP ED028676

.045 12.5SP ED029042

.030 30SP ED016104

.035 30SP ED016099

.045 30SP ED016100

.030 33SSP ED031410

.035 33SSP ED031411

.045 33SSP ED031412

.035 44SSP ED025945

.045 44SSP ED025946

.035 44FS ED021274

.040 44FS ED027384

.045 44FS ED021276

.052 44FS ED021278

.035 60C ED011655

.045 60C ED011659

.052 60C ED011663

1/16 60C ED011666

.035 60FS ED021275

.045 60FS ED021277

.052 60FS ED021279

.035 250AD ED029914

.045 250AD ED029915

.052 250AD ED029916

.030 500AD ED030771

.035 500AD ED021056

.045 500AD ED020532

.052 500AD ED020533

1/16 500AD ED029225

Our MicroGuard

Ultra surface treatment, with proprietary arc enhancement agents, facilitates excellent weld

puddle control, very good wetting action, straight bead edges and a wider operating range. Plus, the exceptional

feeding characteristics of SuperArc

SuperGlide

, made possible by MicroGuard

Ultra surface treatment,

translate to reduced down-time and high operator appeal.

Consumables

www.lincolnelectric.com/welding-consumables

110

MIG Wires, con’t.

Electrode AWS General

Name Class Description

Mild Steel Wire, con’t.

SuperArc®L-56, con’t.

SuperGlide®S6 ER70S-6 Lincoln’s®premium bare, mild steel MIG wire, SuperGlide®S6 is an excellent choice for

welding on metals with a medium to high presence of millscale. For best performance

use on clean, oil-free, and rust-free base material. S6 will tolerate higher levels of surface

contaminants than ER70S-3 or S-4 electrodes. Best weld appearance and toe wetting

when compared to ER70S-3 and ER70S-4 classifications. High silicon and manganese

deoxidizer levels.

SuperGlide®S6 MIG wire is the choice for you when a bare or non-copper coated ER70S-6

wire is preferred. Shielding gases include argon/carbon dioxide blends, argon/oxygen

blends, or straight carbon dioxide.

Low Alloy Wire

SuperArc®LA-75 ER80S-Ni1 SuperArc®LA-75 is a premium copper coated, low alloy MIG wire certified to meet

80,000 psi (552 MPa) minimum tensile strength. Optimal mechanical properties are

achieved with a 98-95% argon, 2-5% oxygen shielding gas blend. Can be welded

with 90% argon, 10% carbon dioxide gas blend, as well as 75% argon, 25% carbon

dioxide mixture. Charpy V-Notch impact testing meets or exceeds 20 ft. lbs. (27 J) at

-50°F (-46°C). LA-75 delivers a weld deposit with outstanding corrosion resistance for

use on ASTM A588 weathering steels.

Diameter Package Product

inches Weight Lbs. Number

.035 500AP ED030028

.045 500AP ED030029

.052 500AP ED030030

.035 1000R ED011734

.045 1000R ED011735

.052 1000R ED011736

1/16 1000R ED011737

.035 1000AR ED021362

.045 1000AR ED020530

.052 1000AR ED020531

.035 1000AD ED028827

.040 1000AD ED031032

.045 1000AD ED028828

.052 1000AD ED029084

1/16 1000AD ED029085

.035 900AP ED030662

.045 1000AP ED030663

.052 1000AP ED030664

1/16 1000AP ED031184

.035 44FS ED028635

.045 44FS ED028636

.052 44FS ED028637

.035 500AD ED030694

.045 500AD ED030695

.052 500AD ED030696

.035 1000AR ED028642

.045 1000AR ED028643

.035 1000AD ED029089

.045 1000AD ED029090

.035 33SSP ED031415

.045 33SSP ED031416

.052 60C ED029968

.045 500AD ED027345

Our MicroGuard

Ultra surface treatment, with proprietary arc enhancement agents, facilitates excellent weld

puddle control, very good wetting action, straight bead edges and a wider operating range. Plus, the exceptional

feeding characteristics of SuperArc

SuperGlide

, made possible by MicroGuard

Ultra surface treatment,

translate to reduced down-time and high operator appeal.

Package Code Key: AD = Accu-Trak

Drum AP = Accu-Pak

Box AR = Accu-Trak

Reel C = Coil CT = Cardboard Carton FS = Fiber Spool

R = Speed Feed

Reel SP = Plastic Spool SSP = Steel Spool VR = Vertical Reel

Consumables

www.lincolnelectric.com/welding-consumables 111

MIG Wires, con’t.

Electrode AWS General

Name Class Description

Low Alloy Wire, con’t.

SuperArc®LA-90 ER80S-D2 SuperArc®LA-90 is our premium copper coated, low alloy MIG wire manufactured to meet

ER90S-D2 tensile strength requirements of 80,000 to 90,000 psi (552-620 MPa) minimum. The addition

(ER90S-G) of 0.5% molybdenum provides strength after stress relief. Ideal selection when welding

ASTM A182, A217, A234 and A335 high temperature pipe, fittings, flanges and valves and

A336 pressure vessel forgings. Best mechanical properties are achieved with an 98-95%

argon, 2-5% oxygen shielding gas blend.

SuperArc®LA-100 ER100S-G SuperArc®LA-100, our premium copper coated, low alloy MIG wire is designed for use on

ER110S-G 100,000 psi (690 MPa) tensile base material and those materials that require a minimum

MIL-100S-1 yield strength of 82,000 psi (565 MPa). Excellent for welding on ASTM A514, A543, A724

(Military) and A782 quenched and tempered plate or HY-80 base material. LA-100 provides excellent

impact properties under higher heat input conditions. Best mechanical properties are

achieved with an 98-95% argon, 2-5% oxygen shielding gas blend or 95% argon, 5% CO2.

Also meets MIL-E-23765/2C, /2D, /2E specifications as a MIL-100S-1 classification.

Diameter Package Product

inches Weight Lbs. Number

.035 33SSP ED031413

.045 33SSP ED031414

.035 44SSP EDS30775

.045 44SSP EDS30776

.052 44SSP EDS30777

.035 44FS ED029546

.035 60C ED011088

.045 60C ED014779

1/16 60C ED013999

.045 60FS EDS01380

.035 500AD EDS01372

.045 500AD ED001378

.052 500AD ED026627

.045 1000R ED014828

.052 1000R EDS01383

.035 1000AR EDS29593

.045 1000AR EDS29594

.052 1000AR EDS29595

.035 1000AD EDS29590

.045 1000AD ED029591

.052 1000AD EDS29592

.045 33SSP ED031417

.035 44SSP EDS30778

.045 44SSP EDS30779

.052 44SSP EDS30780

.045 60C ED010993

1/16 60C ED010996

.035 500AD ED031445

.045 500AD EDS01162

Our MicroGuard

Ultra surface treatment, with proprietary arc enhancement agents, facilitates excellent weld

puddle control, very good wetting action, straight bead edges and a wider operating range. Plus, the exceptional

feeding characteristics of SuperArc

SuperGlide

, made possible by MicroGuard

Ultra surface treatment,

translate to reduced down-time and high operator appeal.

Package Code Key: AD = Accu-Trak

Drum AP = Accu-Pak

Box AR = Accu-Trak

Reel C = Coil CT = Cardboard Carton FS = Fiber Spool

R = Speed Feed

Reel SP = Plastic Spool SSP = Steel Spool VR = Vertical Reel

Consumables

www.lincolnelectric.com/welding-consumables

112

Premium Aluminum

MIG Wire

of What You Need

in a MIG Wire.

MORE QUALITY

Thanks to the cleanest wire

in the industry.

MORE PRODUCTIVITY

Thanks to a smoothest feeding wire

in the industry.

MORE PEACE OF MIND

Thanks to Lincoln Electric’s®

100% Satisfaction Guarantee.

Why Buy Anything Else?

Consumables

www.lincolnelectric.com/welding-consumables 113

Electrode AWS General

Name Class Description

SuperGlaze

SuperGlaze®1100 ER1100 SuperGlaze®1100 is highly resistant to chemical corrosion and has good crack resistance.

Suitable for electrical and chemical applications utilizing aluminum base metal with little

or no alloying elements. Like all 1XXX filler alloys, Lincoln’s®SuperGlaze®1100 is the softest

aluminum MIG wire and requires extra care to ensure good feeding.

SuperGlaze®4043 ER4043 SuperGlaze®4043 is a great choice for the welding of heat-treatable base alloys and more

specifically the 6XXX series alloys. It has a lower melting point and more fluidity than the

5XXX series filler alloys and is preferred by welders because of its favorable operating

characteristics. ER4043 type wires are also less sensitive to weld cracking with the 6XXX

series base alloys. SuperGlaze®4043 is suitable for sustained elevated temperature service,

i.e. above 150°F (65°C).

SuperGlaze®4047 ER4047 A lower melting point and higher fluidity are two advantages SuperGlaze®4047 has over its

cousin SuperGlaze®4043. SuperGlaze®4047 produces very clean weld deposits and possesses

excellent operator appeal. It can be used as a substitute for an ER4043 type wire to increase

silicon in the weld metal, minimize hot cracking, and produce higher fillet weld shear strength.

SuperGlaze®4047 is suitable for sustained elevated temperature service, i.e. above 150°F

(65°C).

SuperGlaze®5183 ER5183 SuperGlaze®5183 is designed to weld high magnesium alloys to meet higher tensile strength

requirements. Use on 5083 and 5654 base materials when required tensile strengths are

40,000 psi (276 MPa) or greater. Typical applications are in the marine and cryogenic

industries, and high strength structural aluminum fabrication.

SuperGlaze®5356 ER5356 SuperGlaze®5356 is our most popular aluminum MIG wire. It is a great general purpose filler

alloy designed for the welding of 5XXX series alloys when 40,000 psi (276 MPa) tensile

strength is not required. 5356 is often chosen for its high shear strength.

SuperGlaze®5554 ER5554 SuperGlaze®5554 is intended as a matching filler alloy when welding 5554 base alloys. This

alloy is a lower magnesium content alloy and is often used for automotive wheels, over-the-

road trailers, and rail tank cars where the weld filler metal chemistry must closely match the

base material chemistry to maximize corrosion performance.

SuperGlaze®5556 ER5556 SuperGlaze®5556 weld deposits will provide matching tensile strengths for the 5XXX alloys,

such as 5083 and 5654. Contains increased amounts of magnesium or manganese compared

to SuperGlaze®5356.

Diameter Package Product

inches Weight Lbs. Number

3/64 16SP EDS28407

.030 20CT(1SP) ED030307

.035 20CT(1SP) ED030308

3/64 20CT(1SP) ED030310

.035 16SP ED028395

3/64 16SP ED028397

3/64 20SP ED029234

1/16 20SP ED030281

3/64 16SP EDS28417

1/16 16SP EDS28418

3/64 16SP EDS28437

1/16 16SP EDS28438

3/64 300AP EDO31825

1/16 300AP EDO31938

.035 20CT(1SP) ED030312

3/64 20CT(1SP) ED030314

.035 16SP ED028385

3/64 16SP ED028387

3/64 20SP ED030282

1/16 20SP ED030283

3/64 300AP ED031826

1/16 300AP EDO30985

3/64 16SP ED029573

1/16 16SP EDS29574

3/64 300AP EDO31827

1/16 300AP EDO31939

3/64 16SP EDS29581

1/16 16SP EDS29582

3/64 300AP EDO31828

1/16 300AP EDO31940

SuperGlaze

controls the problems usually associated with aluminum wire feeding such as birdnesting, tangling

and burnback, by providing a pristine surface condition and feeding the wire with less force than typical

competitive products.

Package Code Key: AP = Accu-Pak

Box CT = Cardboard Carton SP = Plastic Spool

Aluminum MIG Wires

Consumables

www.lincolnelectric.com/welding-consumables

114

Premium

Cored Wire Electrode

of What You Need in a

Gas-Shielded Flux-Cored Wire.

ULTRA PERFORMANCE

Thanks to low spatter, easy operation,

and great operator appeal.

ULTRA DEPENDABILITY

Thanks to optimized mechanical properties

and exceptional chemistry control.

ULTRA PROTECTION

Thanks to Lincoln Electric’s®

NEW ProTech®Foil Bag packaging.

Why Buy Anything Else?

Premium

Cored Wire Electrode

of What You Need in a

Gas-Shielded Flux-Cored Wire.

ULTRA PERFORMANCE

Thanks to low spatter, easy operation,

and great operator appeal.

ULTRA DEPENDABILITY

Thanks to optimized mechanical properties

and exceptional chemistry control.

ULTRA PROTECTION

Thanks to Lincoln Electric’s®

NEW ProTech®Foil Bag packaging.

Why Buy Anything Else?

Consumables

www.lincolnelectric.com/welding-consumables 115

Electrode AWS Recm’d General

Name Class Shielding Gas Description

Gas-Shielded Flux-Cored Wires

UltraCore®71A85 E71T-1M-D H8 75-85% Argon Designed specifically for use with high Argon mixed gas, UltraCore®

E71T-9M-D H8 with a balance 71A85 delivers Lincoln’s®best arc characteristics for gas-shielded

of CO2flux-cored welding. Shipbuilders and structural fabricators like it

because it runs well—it’s our best running E71T-1 for high Argon gas

blends, and it delivers great arc stability and fast freezing slag for easy

out-of-position welding, even with 1/16" diameter wire. Carefully

protected from moisture contamination using the new ProTech™foil

bag packaging system.

UltraCore®E71T-1 H8 75% Argon UltraCore®71A75 Dual is a general purpose wire that gives you the

71A75 Dual E71T-1M H8 with a balance flexibility to use either straight CO2or 75% Argon/25% CO2gas.

E71T-9 H8 of CO2or it delivers a stable arc, low spatter, and a smooth bead appearance

E71T-9M H8 100% CO2for general fabrication applications. Features ProTech™ foil bag

packaging system to protect wire from atmospheric moisture

while in shipping or storage.

UltraCore®E71T-1-D H8 100% CO2For those who prefer the economy of welding with straight CO2for

71C E71T-9-D H8 structural fabrication, railcar, shipbuilding and barge applications,

UltraCore®71C is a great choice that delivers superior arc

characteristics for single and multiple pass welding. It’s our best

running E71T-1 for CO2applications, and it delivers great arc stability

and fast freezing slag for easy out-of-position welding, even with 1/16"

diameter wire. Manufactured and packaged using ProTech™ foil bag

packaging system to protect wire from harmful moisture contamination

for consistent quality reel after reel.

UltraCore®E71T-1MJ H8 75-80% Argon UltraCore®712A80 is Lincoln’s®best running E71T-12 product because

712A80 E71T-9MJ H8 with a balance of its superior arc characteristics and high impacts in a variety of

E71T-12MJ H8 of CO2applications, including offshore, tank and pressure vessel fabrication.

Robust impact values—no matter where the notch is placed in the

joint—makes this a favorite for designers who need consistently high

impacts weld after weld. Tensiles are capped at 90 ksi to help reduce

cracking tendency, and the new ProTech™ foil bag packaging system

protects the wire from harmful moisture contamination.

UltraCore®E71T-1MJ H4 75-80% Argon UltraCore®712A80-H, featuring ProTech™foil bag packaging, is de-

712A80-H E71T-9MJ H4 with a balance signed to achieve low hydrogen levels for the toughest applications

E71T-12MJ H4 of CO2in heavy equipment, offshore, shipbuilding and pressure vessel

fabrication. UltraCore®712A80-H is ideal for all-position, single and

multiple pass welding on heavy sections where hydrogen induced

cracking may be a concern. UltraCore®712A80-H potentially reduces

the need for preheat, so prep-time can be virtually eliminated and

efficiencies can be increased. For heavy duty low hydrogen

applications, choose UltraCore®712A80-H.

Diameter Package Product

inches Weight Lbs. Number

.045 60CT(15SP) ED031885

.052 60CT(15SP) ED031886

1/16 60CT(15SP) ED031887

.045 33SP(FB) ED031663

.052 33SP(FB) ED031664

1/16 33SP(FB) ED031665

.045 50FS(FB) ED031847

.052 50FS(FB) ED031848

1/16 50FS(FB) ED031849

.045 500AD (23” dia) ED032047

.052 500AD (23” dia) ED032048

1/16 500AD (23” dia) ED032049

.045 60CT(15SP) ED031882

.052 60CT(15SP) ED031883

1/16 60CT(15SP) ED031884

.045 33SP(FB) ED031669

.052 33SP(FB) ED031670

1/16 33SP(FB) ED031671

.045 50FS(FB) ED031844

.052 50FS(FB) ED031845

1/16 50FS(FB) ED031846

.045 500AD (23” dia) ED032044

.052 500AD (23” dia) ED032045

1/16 500AD (23” dia) ED032046

.045 60CT(15SP) ED031818

.052 60CT(15SP) ED031819

1/16 60CT(15SP) ED031820

.045 33SP(FB) ED031666

.052 33SP(FB) ED031667

1/16 33SP(FB) ED031668

.045 50FS(FB) ED031822

.052 50FS(FB) ED031823

1/16 50FS(FB) ED031824

.045 500AD (23” dia) ED031876

.052 500AD (23” dia) ED031877

1/16 500AD (23” dia) ED031878

.045 60CT(15SP) ED031888

.052 60CT(15SP) ED031889

1/16 60CT(15SP) ED031890

.045 33SP(FB) ED031675

.052 33SP(FB) ED031676

1/16 33SP(FB) ED031677

.045 50FS(FB) ED031850

U.052 50FS(FB) ED031851

1/16 50FS(FB) ED031852

.045 500AD (23” dia) ED032050

.052 500AD (23” dia) ED032051

1/16 500AD (23” dia) ED032052

.045 60CT(15SP) ED031891

.052 60CT(15SP) ED031892

1/16 60CT(15SP) ED031893

.045 33SP(FB) ED031678

.052 33SP(FB) ED031679

1/16 33SP(FB) ED031680

.045 50FS(FB) ED031841

.052 50FS(FB) ED031842

1/16 50FS(FB) ED031843

UltraCore®Gas-Shielded Flux-Cored Wires

Package Code Key: AD = Accu-Trak

Drum CT = Cardboard Carton FB = Foil Bag FS = Fiber Spool SP = Plastic Spool

Consumables

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116

Consumables

Electrode AWS Recm’d General

Name Class Shielding Gas Description

Gas-Shielded Flux-Cored Wires, con’t.

UltraCore®E71T-1J H8 100% CO2For tank and shipbuilding applications using straight CO2, UltraCore®

712C E71T-91J H8 712C is a versatile E71T-12 choice with consistently high impact

E71T-12J H8 values—no matter where the notch is placed in the weld joint.

Tensiles are capped at 90 ksi to help reduce cracking tendency. The

ProTech™foil bag packaging system protects the wire from harmful

moisture for consistent chemistry and performance. Use UltraCore®

712C to get high impacts when using straight CO2for deep penetration

profile and minimal gas costs.

UltraCore®Low Alloys

Low Alloys

UltraCore®E81T1-Ni1MJ H4 75% Ar/CO2Designed for high strength, low alloy applications. Mixed shielding gas

81Ni1A75-H stailizes the arc characteristics, reduces spatter levels, and washes out

weld bead for a flat appearance. Can replace E8018-C3 stick for added

efficiency. Ideal for bridge or offshore fabrication.

UltraCore®E81T1-Ni1CJ H4 100% CO2These electrode exibit robust impact properties, regardless of notch

81Ni1C-H location. Low diffusable hdrogen levels (4 ml/100 grams of mild

deposit max) for superior crack resistance.

UltraCore®E81T1-Ni1MJ H4 75% Ar/CO2Designed for high strength, low alloy applications. Mixed shielding gas

81Ni2A75-H stailizes the arc characteristics, reduces spatter levels, and washes out

weld bead for a flat appearance. Ideal for mining, offshore, or other

fabrication applications.

UltraCore®E81T1-Ni1CJ H4 100% CO2These electrode exibit robust impact properties, regardless of notch

81Ni2C-H location. Low diffusable hdrogen levels (4 ml/100 grams of mild

deposit max) for superior crack resistance.

Diameter Package Product

inches Weight Lbs. Number

.045 60CT(15SP) ED031894

.052 60CT(15SP) ED031895

1/16 60CT(15SP) ED031896

.045 33SP(FB) ED031672

.052 33SP(FB) ED031673

1/16 33SP(FB) ED031674

.045 50FS(FB) ED031838

.052 50FS(FB) ED031839

1/16 50FS(FB) ED031840

.045 500AD (23” dia) ED031681

.052 500AD (23” dia) ED031879

1/16 500AD (23” dia) ED031799

.045 33SP(VFB) ED032206

.052 33SP(VFB) ED032279

1/16 33SP(VFB) ED032207

.045 33SP(VFB) ED032204

.052 33SP(VFB) ED032280

1/16 33SP(VFB) ED032205

.045 33SP(VFB) ED032217

.052 33SP(VFB) ED032277

1/16 33SP(VFB) ED032216

.045 33SP(VFB) ED032215

.052 33SP(VFB) ED032278

1/16 33SP(VFB) ED032214

UltraCore®Gas-Shielded Flux-Cored Wires, con’t.

Package Code Key: AD = Accu-Trak

Drum CT = Cardboard Carton FB = Foil Bag FS = Fiber Spool SP = Plastic Spool

www.lincolnelectric.com/welding-consumables 117

Electrode AWS Recm’d General

Name Class Shielding Gas Description

Mild Steel Metal-Cored Wires

Metalshield®E70C-6M 75-92% Argon For high quality welds that require a great bead shape, appearance

MC®-6 with a balance and low spatter levels, you can’t beat MC®-6! Combining the arc

of CO2characteristics of MIG with the performance benefits of flux-cored

or welding, MC®-6 is capable of fast travel speeds and high deposition

95-98% Argon rates with low smoke and spatter under high Argon gas blends.

with a balance

of CO2

Metalshield®E70C-6M H8 75-90% Argon When you’re welding heavy-duty materials in demanding environments

MC®-706 with a balance like structural steel, heavy equipment, agricultural, or automotive

of CO2component manufacturing, you need a highly productive wire.

or Metalshield®MC®-706 is built for productivity throughout the welding

95-98% Argon process. MC®-706 even welds well over mill scale to reduce prep time.

with a balance A stiff sheath aids in improving the feedability of the wire, and few

of CO2metal-cored products compare in terms of bead shape and appearance.

Not only does MC®-706 reduce the amount of silicate islands, it also

moves the silicate islands away from the toes and into the center of

the bead, making it easier to remove the silicon and minimize cleanup

time.

Metalshield®E70C-6M 75-95% Argon This is a low-spatter, virtually slag-free electrode that produces

MC®-710XL with a balance amazingly smooth, clean welds time after time with a much higher

of CO2deposition rate than solid MIG wires. Can be used out-of-position

with short arc and pulsed arc.

Metalshield®E70C-6M JH8 75-95% Argon Metalshield®MC®-715 is designed for virtually slag free deposits in

MC®-715 with a balance single or multiple pass welding applications. Its design achieves robust

of CO2low temperature impacts and can be used in semiautomatic and

automatic applications. Excellent for welding over scale or surface

contaminants.

Low Alloy Metal-Cored Wires

Metalshield®E90C-G 75-90% Argon Virtually spatter-free performance, reduces clean-up time! This elec-

MC®-900 with a balance trode is designed for high-speed welding where exceptional bead

of CO2wetting is important. Use MC®-900 on HSLA steels – including HY80

and ASTM A710, as well as on high strength steels.

Metalshield®E110C-G 75-90% Argon Exceptional bead wetting in high-speed welding applications! Spatter

MC®-1100 with a balance is almost non-existent with MC®-1100. Use this quality wire on HSLA

of CO2, or steels such as ASTM 514, HY-100 and T1 steels with tensile strengths

90% Argon/ of 110,000 psi.

7.5% CO2/

2.5% O2

Diameter Package Product

inches Weight Lbs. Number

.045 33SSP ED030392

.052 33SSP ED030393

1/16 33SSP ED030394

.045 50FS ED030554

.052 50FS ED030556

1/16 50FS ED030555

.045 60C ED030549

.052 60C ED030550

1/16 60C ED030577

.045 500AD (20” dia) ED031011

.052 500AD (20” dia) ED030946

1/16 500AD (20” dia) ED030947

.045 33SSP ED031583

.052 33SSP ED031584

1/16 33SSP ED031585

.045 50FS ED031586

.052 50FS ED031587

1/16 50FS ED031588

.045 50C ED031589

.052 50C ED031590

1/16 50C ED031591

.045 500AD (20" dia) ED031592

.052 500AD (20" dia) ED031593

1/16 500AD (20" dia) ED031594

.045 33SSP ED030592

.052 33SSP ED030593

1/16 33SSP ED030594

.045 60C ED028526

.052 60C ED028527

1/16 60C ED028528

.045 600AD (23" dia) ED029524

1/16 600AD (23" dia) ED028450

.045 33SP ED030944

.052 25FS(VFB) ED030979

.045 33SSP(VFB) ED030601

.045 25SP(VFB) ED030978

Metalshield®

Gas-Shielded Metal-Cored Wires

Package Code Key: AD = Accu-Trak

Drum C = Coil FS = Fiber Spool SP = Plastic Spool SSP = Steel Spool VFB = Vacuum Sealed Foil Bag

Consumables

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118

Electrode AWS Recm’d General

Name Class Shielding Gas Description

Mild Steel Flux-Cored Wires — High Deposition

Outershield®E70T-1, 100% CO2Outershield®70 has a smooth stable arc that delivers beads with good

70 E70T-9 tie-in. Outershield®70 is able to weld over mill scale, rust and other

contaminants well, because of its high level of deoxidization.

Outershield®E70T-1H8, 100% CO2Outershield®XLH70 has the best mechanical properties of any E70T-1

XLH70 E70T-9H8 in the industry. Outershield®XLH70 has low diffusible hydrogen levels

and the best low temperature impact properties of any of our E70T-1

electrodes.

Mild Steel Flux-Cored Wires — All Position

Outershield®71 E71T-1 H8, 100% CO2or Outershield®71 has excellent bead wetting action that produces great

E71T-9 H8 75-82% Argon/ looking fillet welds. Provides easy handling in out-of-position welding,

with a balance such as vertical up.

of CO2

Outershield®E71T-1H8, 100% CO2or Simply one of the best operating characteristics in the industry. Smooth

71 Elite E71T-9H8 75-82% Argon transfer, low spatter and good bead appearance make this a top quality

with a balance electrode. Operators will enjoy the well directed arc with small ball

of CO2transfer. The fast freezing slag system makes out-of-position welding

easy.

Diameter Package Product

inches Weight Lbs. Number

1/16 50C ED012782

5/64 50C ED012785

3/32 50C ED012784

1/16 600R ED014588

3/32 600R ED014120

3/32 600D ED030262

3/32 50C(VFB) ED030236

3/32 500D ED030360

.045 33SSP ED030589

.045 50C ED012797

.052 50C ED012799

1/16 50C ED012803

.045 60CT(15SP) ED029418

.052 60CT(15SP) ED029419

.045 33SSP ED029201

.052 33SSP ED029204

1/16 33SSP ED029206

.045 60C ED029202

.052 60C ED029205

1/16 60C ED029207

.045 500AD (23” dia) ED030290

.052 500AD (23” dia) ED030291

1/16 600AD (23” dia) ED029387

Outershield®

Gas-Shielded Flux-Cored Wires

Package Code Key: AD = Accu-Trak

Drum C = Coil CT = Cardboard Carton SP = Plastic Spool SSP = Steel Spool VFB = Vacuum Sealed Foil Bag

Consumables

www.lincolnelectric.com/welding-consumables 119

Electrode AWS Recm’d General

Name Class Shielding Gas Description

Mild Steel Flux-Cored Wires — All Position, con‘t.

Outershield®E71T-1, 100% CO2or Great feedability sets this electrode apart. Outershield®71-M has

71M E71T-9 75-80% Argon amazing out-of-position puddle control with high deposition rates.

with a balance Good for structural steel and railcar applications.

of CO2

Low Alloy Flux-Cored Wires

Outershield®E81T1-Ni1MJ H8 75-82% Argon For color match on weathering steels. We designed the Outershield®

81Ni1-H with a balance 81Ni1-H to deliver x-ray clear deposits with high impact values at low

of CO2temperatures, in both as-welded and stress relieved conditions.

It’s an excellent choice when welding in petrochemical plants, or on

A588 steels, where color matching is required. Can replace E8018-C3

stick electrode for added efficiency.

Outershield®E81T1-K2M H8 75-82% Argon Superb arc characteristics. Outershield®81K2-H is the best choice for

81K2-H with a balance welding offshore platforms and components. The hydrogen control

of CO2helps to potentially reduce preheat normally used in highly restrained

joints and on crack sensitive steels.

Outershield®E91T1-K2M H8 75-95% Argon Operators will love this smooth, well-directed spray-type arc.

91K2-H with a balance Outershield®91K2-H offers superior puddle control in all positions,

of CO2virtually effortless slag removal and excellent bead wetting. Plus, in

some instances it can reduce the level of preheat normally used on

crack-sensitive steels. Uses include welding HY-80 and ASTM A710

type steels.

Diameter Package Product

inches Weight Lbs. Number

.035 10SP ED026804

.045 10SP ED020836

.035 25SP ED026805

.045 25SP ED022659

.052 25SP ED022660

1/16 25SP ED022661

.045 33SSP ED030007

.052 33SSP ED030008

1/16 33SSP ED030009

.045 50C ED020844

.052 50C ED020845

1/16 50C ED020846

1/16 300R ED020848

1/16 600R ED020851

.045 500AD (23” dia) ED027364

.052 500AD (23” dia) ED029778

1/16 500AD (23” dia) ED029779

.045 33SP ED031942

1/16 33SP ED031943

.045 33SP ED030942

.045 25SP(VFB) ED030975

.052 25SP(VFB) ED030976

1/16 25SP(VFB) ED030977

Outershield®

Gas-Shielded Flux-Cored Wires

Package Code Key: AD = Accu-Trak

Drum C = Coil CT = Cardboard Carton SP = Plastic Spool SSP = Steel Spool VFB = Vacuum Sealed Foil Bag

Consumables

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120

Electrode AWS General

Name Class Description

High Speed Single Pass Welding Wires

Innershield®E70T-3 NR-5 is great for high speed, flat and horizontal, single pass only, automatic welding

NR®-5 applications. Recommended for maximum steel thickness up to 3/16” (4.8 mm).

Innershield®E70T-10 High deposition rates and fast travel speeds. For automatic and semiautomatic high speed,

NR®-131 single pass welding only, on material thicknesses of .110” (2.8 mm) or more. A solid per-

former for twin arc welding applications, especially in flat, horizontal, and automatic

roundabout positions.

Innershield®E71T-14 Designed for high speed, single pass only, automatic and semiautomatic welding of carbon

NR®-152 steels from .030-3/16” (0.8-4.8 mm) thicknesses. A good choice for galvanized, specialty

zinc-coated or carbon steels.

Out-of-Position Welding Wires with No Impact Requirements

Innershield®E71T-11 One of our most popular all-purpose Innershield®wires. Versatile wire suitable for all-position

NR®-211-MP welding of light gauge steel or thin plate. Maximum plate thickness for diameters up to .045”

(1.1 mm) is 5/16” (7.9 mm). 1/2” (12.7 mm) for all larger diameters. Low spatter and excellent

weld appearance. Ideal for many applications and an easy wire for operator training.

Innershield®E71TG-G An alternative to NR®-211-MP when welding plate thickness up to 3/4” (19.0 mm). A good

NR®-212 choice for general purpose, all-position welding. Produces smooth welds with excellent

appearance.

Out-of-Position Welding Wires with Impact Requirements

Innershield®E71T-8J Designed for general welding where excellent Charpy V-Notch impact properties are required.

NR®-203MP Handles poor fit-up on heavy wall tubes and gaps up to 3/8” (9.5 mm) with 1/4” (6.4 mm)

offset.

Innershield®E71T8-Ni1 Use for all-position, including vertical down when impact properties and a nickel bearing

NR®-203 weld is desired. For single and multiple pass welding on mild steel and some low alloy

Nickel (1%) steels. Performs well in automatic and semiautomatic applications.

Diameter Package Product

inches Weight Lbs. Number

3/32 600R ED012701

.120 600R ED012698

3/32 600D ED012699

3/32 600R ED012163

.045 25SP EDS01702

.062 50C ED012185

.068 50C ED012186

.062 500D ED024301

.030 5CT(1SP) ED031448

.035 10CT(1SP) ED027641

.035 10SP ED016354

.045 10SP ED016363

.068 56CT(14C) ED012506

5/64 56CT(14C) ED012508

.035 25SSP ED030637

.045 25SSP ED030638

.068 25SSP ED030641

5/64 25SSP ED030645

.068 50C ED012507

5/64 50C ED012509

3/32 50C ED013869

.045 10SP ED026090

.068 56CT(14C) ED027803

5/64 56CT(14C) ED027794

.045 25SSP ED030639

.068 25SSP ED030642

5/64 25SSP ED030646

5/64 50C ED026858

5/64 56CT(14C) ED021604

.068 25SSP ED030640

5/64 56CT(14C) ED012385

5/64 50C ED012386

Innershield®

Self-Shielded Flux-Cored Wires

Package Code Key: C = Coil CT = Cardboard Carton D = Speed Feed

Drum (wire) or Steel Drum (flux) HS = Hermetically Sealed Pail

R = Speed Feed

Reel SP = Plastic Spool SSP = Steel Spool VFB = Vacuum Sealed Foil Bag

Consumables

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Consumables

www.lincolnelectric.com/welding-consumables

Electrode AWS General

Name Class Description

Out-of-Position Welding Wires with Impact Requirements, con’t.

Innershield®E71T-8 High deposition rate, out-of-position welding. For single or multiple pass welding of 3/16"

NR®-232 (4.8 mm) and heavier mild steel. Self-peeling slag. Innershield®NR®-232 is the structural

fabricator’s choice to meet the stringent Charpy V-Notch requirements of today’s codes.

Innershield®E71T-8 This advanced technology wire is designed for high deposition rate welding, even

NR®-233 out-of-position, while delivering good Charpy V-Notch properties. Innershield®NR®-233

is welder-friendly, making it easier to pass tough qualification tests and deposit great

looking beads.

In-Position Welding Wires with Impact Requirements

Innershield®E70T-6 Great for downhand welding applications where high deposition rates and Charpy V-Notch

NR®-305(1) properties are desired. Designed to be used with mild steel for single and multiple pass,

automatic and semiautomatic welding. Low spatter and excellent operator appeal.

Innershield®E70T7-K2 Similar to NR-311, but with improved Charpy V-Notch properties. Designed to be used in

NR®-311 Ni flat and horizontal positions for single and multiple pass welding. Produces high deposition

rates and fast travel speeds.

Diameter Package Product

inches Weight Lbs. Number

.068 54CT(13.5C) ED012518

.072 54CT(13.5C) ED012522

5/64 54CT(13.5C) ED012525

.068 25SSP ED030643

.072 25SSP ED030644

5/64 25SSP ED030647

.068 50C ED012519

.072 50C ED012523

5/64 50C ED012526

Sealed Pkg:

.068 54HS(13.5C) ED032531

.072 54HS(13.5C) ED030232

5/64 54HS(13.5C) ED032532

.068 25SP(VFB) ED032533

.072 25SP(VFB) ED030949

5/64 25SP(VFB) ED032534

1/16 50CT(12.5SP) ED030933

1/16 25SP ED030934

.072 25SP ED031030

Sealed Pkg:

1/16 25SP(VFB) ED031576

.072 25SP(VFB) ED031577

5/64 25SSP ED030648

3/32 50C ED012593

Sealed Pkg:

3/32 25SP(VFB) ED030971

3/32 50C(VFB) ED030005

5/64 25SSP ED030650

3/32 50C ED017822

7/64 50C ED017824

Sealed Pkg:

3/32 50C(VFB) ED032530

Innershield®

Self-Shielded Flux-Cored Wires

Package Code Key: C = Coil CT = Cardboard Carton D = Speed Feed

Drum (wire) or Steel Drum (flux) HS = Hermetically Sealed Pail

R = Speed Feed

Reel SP = Plastic Spool SSP = Steel Spool VFB = Vacuum Sealed Foil Bag

(1) Only 3/32" NR-305 is recommended for FEMA 353 and AWS D1.8 applications.

122

Consumables

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Electrode AWS General

Name Class Description

In-Position Welding Wires with No Impact Requirements

Innershield®E70T-7 Very high deposition rates and fast travel speeds. Welds a wide range of mild steels and

NR®-311 some low alloy steels. Good bead shape and easy slag removal.

Innershield®E70T-4 Extremely high deposition rate wire designed forautomatic and semiautomatic welding on

NS-3M mild steel and some low alloy steels. Resistant to cracking on high sulfur steel and porosity

on mildly rusty, oily or dirty plates. Soft, low penetrating arc.

Pipe Fabrication Welding Wires

Innershield®E71T8-K6 Optimum performance on vertical down, hot, fill and cap passes on standard cross-country

NR®-207 pipelines and arctic grade pipe. Excellent crack resistance and CTOD and Charpy V-Notch

properties. Recommended API Pipe Grade X42 through X70.

Diameter Package Product

inches Weight Lbs. Number

5/64 56CT(14C) ED014464

5/64 25SSP ED030649

5/64 50C ED014459

3/32 50C ED012629

7/64 50C ED012632

7/64 600R ED012633

3/32 600D ED012628

5/64 56CT(14C) ED012739

5/64 50C ED012740

3/32 50C ED012736

.120 50C ED012732

3/32 600D ED012735

.120 600D ED012731

.068 56HS(14C) ED016312

5/64 56HS(14C) ED012438

Innershield®

Self-Shielded Flux-Cored Wires

Package Code Key: C = Coil CT = Cardboard Carton D = Speed Feed

Drum (wire) or Steel Drum (flux) HS = Hermetically Sealed Pail

R = Speed Feed

Reel SP = Plastic Spool SSP = Steel Spool VFB = Vacuum Sealed Foil Bag

123

Consumables

www.lincolnelectric.com/welding-consumables

• Outstanding Arc Stability

• Exceptional Chemical Composition

• Industry Leading Consistency

• Outstanding Arc Stability

• Exceptional Chemical Composition

• Industry Leading Consistency

TIG

Stick

MIG

Submerged Arc

124

Consumables

www.lincolnelectric.com/welding-consumables

Electrode AWS Recm’d General

Name Class Polarity Description

Red Baron

Stainless Steel Stick Electrode

Red Baron®E308L-16 DC+ Red Baron®308L MR is a low carbon version of Red Baron®308/308H MR, which

308L MR AC gives it better resistance to intergranular corrosion than the higher carbon

deposits. A good all-position stick electrode, except vertical down.

Red Baron®E308-15, DC+ Slag control is second to none with this stick electrode. Designed specially for

308/308L-V MR E308L-15 vertical down welding of 304 and 304L stainless steels. Can also be used on other

common austenitic stainless steels referred to as “18-8” steels. Low heat input

makes this stick electrode great for joining thin gauge materials and pipe.

Red Baron®E308-16, DC+ Red Baron®308/308H MR is intended for joining 304 and 304L stainless steels.

308/308H MR E308H-16 AC Can also be used on other common austenitic stainless steels referred to as

stainless. Improved high temperature strength and exceptional all-position

“18-8” welding capability, except vertical down.

Red Baron®E309-16, DC+ This stick electrode is designed for joining stainless steels to carbon steels or

309/309L MR E309L-16 AC stainless steels to low alloy steels. All-position electrode, except vertical down.

Red Baron®E309-15, DC+ Slag control is second to none with this stick electrode, designed specially for

309/309L-V MR E309L-15 vertical down welding of stainless steels to carbon steels or stainless steels to

low alloy steels. Low heat input makes this stick electrode a great choice for

joining thin gauge materials and pipe.

Red Baron®E310-16 DC+ Red Baron®310 MR electrode has a very high alloy content consisting of 25%

310 MR AC chromium and 20% nickel. Ideal for joining types 310S and 310H wrought and

type CK-20 castings in all welding positions, except vertical down.

Red Baron®E316-16 DC+ Red Baron®316/316L is designed for welding extra low carbon molybdenum

316/316L MR E316L-16 bearing austenitic stainless steels, such as type 316 and 316L. Welds in all

positions, except vertical down.

Red Baron®E316-15, DC+ Red Baron®316/316L-V MR is designed specially for vertical down welding of

316/316L-V MR E316L-15 extra low carbon molybdenum bearing austenitic stainless steels, such as type

316 and 316L. The low heat input of this electrode makes it a great choice for

joining thin gauge materials and pipe.

Diameter Package Product

inches Weight Lbs. Number

3/32 8EO ED020388

1/8 10EO ED020389

5/32 10EO ED020390

3/16 10EO ED020391

3/32 40/5CT ED020392

1/8 40/5CT ED020393

5/32 40/5CT ED020394

3/32 8EO ED025079

1/8 8EO ED025080

3/32 8EO ED020397

1/8 10EO ED020398

5/32 10EO ED020399

3/16 10EO ED020400

3/32 8EO ED020401

1/8 10EO ED020402

5/32 10EO ED020403

3/16 10EO ED020404

3/32 40/5CT ED020405

1/8 40/5CT ED020406

5/32 40/5CT ED020407

3/32 8EO ED025081

1/8 8EO ED025082

3/32 8EO ED020410

1/8 10EO ED020411

5/32 10EO ED020412

3/32 8EO ED025083

1/8 10EO ED025084

5/32 10EO ED025085

3/16 10EO ED025086

3/32 8EO ED025087

1/8 8EO ED025088

Stainless, Nickel &High Alloy Stick Electrode

Red Baron

electrodes have a distinctive red coating. This coating is uniquely formulated for outstanding resistance

to moisture pick-up and resulting starting porosity. Optimized for all position welding.

Package Code Key: CT = Cardboard Carton EO = Easy Open Hermetic Can

125

Consumables

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Electrode AWS Recm’d General

Name Class Polarity Description

Stainless and High Alloy Stick Electrode

Blue Max®E9016-B9 H4 DC± Blue Max®SL 9Cr (P91) is a basic, very low hydrogen stick electrode designed for

SL 9Cr (P91) AC 9% Cr, 1% Mo creep resistant and hydrogen-resistant steels commonly used in

power plants and petrochemical industries. SL 9Cr weld deposits can be used at

a maximum service temperature of 1200°F (650°C).

Blue Max®E307-16 DC+ Blue Max®Arosta 307 is a stainless steel stick electrode designed for steels that

Arosta 307 AC are difficult to weld and dissimilar joints. Extra manganese is added to improve

resistance to hot-cracking.

Blue Max®E308-17, DC+ Blue Max®308/308L stick electrode is ideally suited for joining 304 and 304L

308/308L AC-DC E308L-17 AC stainless steels. Can also be used on other common austenitic stainless steels

referred to as “18-8”. Designed for all-position welding, except vertical down.

Blue Max®E309-17 DC+ Blue Max®309/309L stick electrode is ideally suited for joining carbon steels or

309/309L AC-DC E309L-17 AC low alloy steels to stainless steels. Designed for all-position welding, except

vertical down.

Blue Max®E309LMo-16 DC+ Blue Max®Arosta 309Mo is a stainless steel stick electrode designed for welding

Arosta 309Mo AC mild steel to stainless steel and root runs in cladding applications. Maximum plate

thickness in butt welds is 1/2" (12.7 mm). Suitable for repair welding in dissimilar

metals and difficult to weld steels.

Blue Max®E316-17, DC+ Blue Max®316/316L stick electrode, with its distinctive blue coating, is for joining

316/316L AC-DC E316L-17 AC 316 and 316L stainless steels. Designed for all-position welding, except vertical

down.

Blue Max®2100 — DC+ Blue Max®2100 is designed for “hard-to-weld” applications. It provides high

AC resistance to cracking, yet high strength when joining steels that are normally

difficult to weld. Designed for all-position welding, except vertical down.

Blue Max®E2209-16 DC± Blue Max®Arosta 4462 is an all position stainless steel stick electrode designed

Arosta 4462 AC for welding duplex stainless steels. For applications up to 480°F (250°C) and down

to -40°F (-40°C). It has a high resistance to general corrosion, pitting and stress

corrosion.

Blue Max®E2209-15 DC± Blue Max®Jungo 4462 is a stainless steel stick electrode designed for welding

Jungo 4462 AC 22% chromium duplex stainless steels. Can be used in applications with service

temperatures up to 480°F (250°C) and down to -58°F (-50°C). It has a high

resistance to general corrosion, pitting and stress corrosion.

Blue Max®Jungo E2553-15 DC+ Blue Max®Jungo Zeron 100X is a stainless steel stick electrode designed for

Zeron 100X welding 25% Chromium super duplex stainless steels. Core wire alloyed.

Improved corrosion resistance, high strength and reliable impact toughness.

Diameter Package Product

inches Weight Lbs. Number

(2.5 mm) 3SRP ED031235

(3.2 mm) 4SRP ED031236

(4.0 mm) 3.3SRP ED031237

(2.5 mm) 5.7CT ED031270

(3.2 mm) 10.3CT ED031271

1/8 6CT(1TB) ED031472

3/32 8EO ED025089

1/8 10EO ED025090

5/32 10EO ED025091

3/16 10EO ED025092

3/32 8EO ED025093

1/8 10EO ED025094

5/32 10EO ED025095

3/16 10EO ED025096

(2.5 mm) 5.7CT ED031266

(3.2 mm) 10.3CT ED031267

(4.0 mm) 10.5CT ED031268

(5.0 mm) 11.9CT ED031269

3/32 8EO ED025097

1/8 10EO ED025098

5/32 10EO ED025099

3/16 10EO ED025100

(2.5 mm) 6CT(1TB) ED032296

(3.2 mm) 6CT(1TB) ED032297

(2.5 mm) 10EO ED032298

(3.2 mm) 10EO ED032299

(4.0 mm) 10EO ED032300

(2.5 mm) 3.3SRP ED031244

(3.2 mm) 4SRP ED031245

(4.0 mm) 3.5SRP ED031246

(2.5 mm) 3SRP ED031251

(3.2 mm) 4SRP ED031252

(4.0 mm) 3.3SRP ED031253

(3.2 mm) 4SRP ED031257

(4.0 mm) 1.75SRP ED031259

Stainless, Nickel &High Alloy Stick Electrode

The Blue Max

AC-DC series of stainless steel electrodes is characterized by their distinctive blue coating and spray

type metal transfer. These electrodes can be lightly dragged, if desired, on the surface of the base metal with no fear

of freezing to the weld. The 3/16” diameter size is generally limited to flat and horizontal welding.

Package Code Key: CT = Cardboard Carton EO = Easy Open Hermetic Can SRP = Sahara Ready-Pak

TB = Tube

126

Consumables

www.lincolnelectric.com/welding-consumables

Electrode AWS Recm’d General

Name Class Polarity Description

Stainless and High Alloy Stick Electrode, con’t.

Blue Max®E385-16 DC+ Blue Max®Jungo 4500 is a stainless steel stick electrode designed for welding

Jungo 4500 fully austenitic, 20% Cr, 25% Ni, 5% Mo stainless steels, such as AISI 904L.

Blue Max®Jungo 4500 has excellent weldability, bead appearance, easy slag

removal combined with excellent corrosion resistance.

Blue Max®ENiCrMo-6 DC± Blue Max®Nyloid 2 is a nickel-based stick electrode designed for welding low

Nyloid 2 AC temperature steels. The deposition rate is very high—150% recovery. Especially

developed for welding 9% nickel stainless steels.

Blue Max®ENiCrMo-3 DC+ Blue Max®NiCro 60/20 is designed for joining nickel-based alloys, such as Alloy

NiCro 60/20 625, for applications with both high and low temperatures. Provides improved

corrosion resistance. All-position welding, except vertical down.

Blue Max®ENiCrFe-3 DC+ Blue Max®NiCro 70/15Mn is a nickel-based stick electrode for welding nickel-base

NiCro 70/15Mn alloys, such as Alloy 600. Because of its composition, NiCro 70/15Mn is very

suitable for welding dissimilar metals that require postweld heat treatment.

Blue Max®ENiCrFe-2 DC+ Blue Max®NiCro 70/19 is designed for joining nickel-based alloys, such as Alloys

NiCro 70/19 600 and 601, and dissimilar metals that require postweld heat treatment. Provides

high resistance against oxidation with excellent impact toughness at low temperatures.

All-position welding, except vertical down.

Cast Iron and Aluminum Stick Electrode

Softweld 55Ni ENiFe-CI DC+ A versatile, all-purpose electrode for repairing and reclaiming gray cast iron. It

AC is recommended for repairing heavy sections and phosphorous bearing castings.

Welds made with this electrode are strong and ductile. Mulit-pass welds are

typically machinable. Operational characteristics are excellent.

Softweld 99Ni ENi-CI DC+ Description: A high nickel electrode specifically recommended for applications where

AC machinability is important. Even single pass welds are machinable. It is recommended

for surfacing applications and repairing small casting defects when the deposit will

require machining.

Ferroweld®ESt DC+ A low cost steel electrode for repairing cast iron. It is recommended for repairing pits

AC and small cracks in castings. The deposits are not machinable but may be finished by

grinding.

Aluminweld®43 E4043 DC+ An extruded electrode for both metallic arc and carbon arc welding aluminum plate.

The dense high strength welds can be polished leaving practically no discoloration.

The molton flux retards oxidation and dissolves excess aluminum oxide to produce

high quality deposits.

Diameter Package Product

inches Weight Lbs. Number

(2.5 mm) 6.3CT ED031276

(3.2 mm) 12.5CT ED031277

(4.0 mm) 13CT ED031278

(2.5 mm) 3.7SRP ED031403

(3.2 mm) 4.8SRP ED031404

(4.0 mm) 4SRP ED031405

(5.0 mm) 3.3SRP ED031406

(2.5 mm) 3.5CT ED031287

(3.2 mm) 3.7CT ED031288

(4.0 mm) 4.6CT ED031289

(2.5 mm) 3.5TB ED031290

(3.2 mm) 3.7TB ED031291

(4.0 mm) 4.1TB ED031292

(2.5 mm) 3.3TB ED031294

(3.2 mm) 3.3TB ED031295

(4.0 mm) 4TB ED031296

(2.5 mm) 6CT (1TB) ED031539

(3.2 mm) 6CT (1TB) ED031540

(4.0 mm) 6CT (1TB) ED031541

(2.5 mm) 30CT (10EO) ED032293

(3.2 mm) 30CT (10EO) ED032363

(4.0 mm) 30CT (10EO) ED032364

(2.5 mm) 6CT (1TB) ED032287

(3.2 mm) 6CT (1TB) ED032288

(2.5 mm) 30CT (10EO) ED032289

(3.2 mm) 30CT (10EO) ED032290

(4.0 mm) 30CT (10EO) ED032291

1/8 10EO ED010098

1/8 1TB ED031542

1/8 5EO ED020453

1/8 1TB ED025114

1/8 .5TB ED031469

Stainless, Nickel &High Alloy Stick Electrode

The Blue Max

AC-DC series of stainless steel electrodes is characterized by their distinctive blue coating and spray

type metal transfer. These electrodes can be lightly dragged, if desired, on the surface of the base metal with no fear

of freezing to the weld. The 3/16” diameter size is generally limited to flat and horizontal welding.

Package Code Key: CT = Cardboard Carton EO = Easy Open Hermetic Can SRP = Sahara Ready-Pak

TB = Tube

127

Consumables

www.lincolnelectric.com/welding-consumables

Package Code Key: CT = Cardboard Carton TB = Tube

Stainless, Nickel

&High Alloy TIG Cut Lengths

Electrode AWS General

Name Class Description

Stainless, Nickel &High Alloy TIG Cut Lengths

Blue Max®ER90S-B9 Blue Max®LNT 9Cr (P91) is a cut length consumable designed for welding on 9% Cr, 1% Mo

LNT 9Cr (P91) creep resistant and hydrogen-resistant steels commonly used in power plants and petro-

chemical industries. Blue Max®LNT 9Cr (P91) weld deposits can be used at a maximum

service temperature of 1200°F (650°C).

Blue Max®ER347Si Blue Max®LNT 347Si is an austenitic stainless steel consumable for welding Ti or Cb (Nb)

LNT 347Si stabilized CrNi steels. The resistance to intergranular corrosion and oxidizing environments

is excellent.

Blue Max®ER2209 Blue Max®LNT 4462 is a duplex stainless steel consumable for welding 2205 duplex stainless

LNT 4462 steel base materials. The high chromium and molybdenum content provides resistance against

pitting and stress corrosion, as well as general corrosion.

Blue Max®ER2553 Blue Max®LNT Zeron 100X is a stainless steel TIG cut length consumable for welding 2507

LNT Zeron 100X superduplex base materials. Welds made with LNT Zeron 100X have high resistance against

pitting and crevice corrosion.

LNT NiCro 60/20 ERNiCrMo-3 Blue Max®LNT is a nickel-based TIG cut length consumable. The chemical composition is

similar to Alloy 625. It is suitable for both high and low temperature applications, as well as

corrosive environment applications.

LNT NiCroMo 60/16 ERNiCrMo-4 LNT NiCroMo 60/16 GTAW wire designed for welding CrMoW-alloyed nickel alloys, such as

C-276. Weld deposit is extremely resistant to corrosion environments containing sulphuric

acid and chlorides and is also applicable for surfacing in high temperature applications (up

to 1200˚C)

Blue Max®ERNiCr-3 Blue Max®LNT NiCro 70/19 is a nickel-based TIG cut length consumable for welding nickel-

LNT NiCro 70/19 base alloys such as Alloys 600 and 601. The chemical composition gives it a high resistance

against oxidation. Welds made with LNT NiCro 70/19 also have excellent impact toughness

at low temperatures.

Lincoln®ER308, ER308L For joining 304 and 304L and other “18-8” stainless steels.

ER308/308L

Lincoln®ER309, ER309L For 309 stainless steels and joining carbon steels or low alloy steels to stainless steels.

ER309/309L

Lincoln®ER316, ER316L For joining 316L stainless steels.

ER316/316L

Diameter Package Product

mm Weight Lbs. Number

(2.4 mm) 11TB ED031300

(3.2 mm) 11TB ED032201

(1.6 mm) 22TB ED031357

(2.4 mm) 22TB ED031359

(3.2 mm) 22TB ED031360

(1.6 mm) 22CT ED031309

(2.0 mm) 22CT ED031310

(2.4 mm) 22CT ED031311

(3.2 mm) 22CT ED031312

(1.6 mm) 4.4TB ED031319

(2.4 mm) 4.4TB ED031320

(3.2 mm) 4.4TB ED031749

(1.6 mm) 30CT ED032161

(2.4 mm) 30CT ED032162

(3.2 mm) 30CT ED032163

(1.6 mm) 30CT ED032155

(2.4 mm) 30CT ED032156

(3.2 mm) 30CT ED032157

(2.0 mm) 4.4TB ED031381

(2.4 mm) 4.4TB ED031382

(3.2 mm) 4.4TB ED031383

1/16 10CT(1TB) ED025410

3/32 10CT(1TB) ED025413

1/8 10CT(1TB) ED025416

1/16 10CT ED025412

3/32 10CT ED025415

1/8 10CT ED025418

1/16 50CT ED026655

3/32 50CT ED026656

1/8 50CT ED026657

1/16 10CT(1TB) ED025419

3/32 10CT(1TB) ED025422

1/8 10CT(1TB) ED025425

1/16 10CT ED025421

3/32 10CT ED025424

1/8 10CT ED025427

1/16 50CT ED026658

3/32 50CT ED026659

1/8 50CT ED026660

1/16 10CT(1TB) ED025428

3/32 10CT(1TB) ED025431

1/8 10CT(1TB) ED025434

1/16 10CT ED025430

3/32 10CT ED025433

1/8 10CT ED025436

1/16 50CT ED026661

3/32 50CT ED026662

1/8 50CT ED026663

128

The Blue Max

AC-DC series of stainless steel electrodes is characterized by their distinctive blue coating and spray

type metal transfer. These electrodes can be lightly dragged, if desired, on the surface of the base metal with no fear

of freezing to the weld. The 3/16” diameter size is generally limited to flat and horizontal welding.

Consumables

www.lincolnelectric.com/welding-consumables

Electrode AWS Recm’d General

Name Class Polarity Description

Blue Max

Gas-Shielded, Flux-Cored Wires

Blue Max®E308LT0-1, DC+ Blue Max®FC-308L wire is optimized for joining 304 and 304L stainless steels and

FC-308L E308LT0-4, other common “18-8” stainless steels in the downhand and horizontal positions.

E308T0-1, This wire provides attractive operation and a low carbon deposit.

E308T0-4

Blue Max®E309LT0-1, DC+ Blue Max®FC-309L is a great choice for joining carbon or low alloy steels

FC-309L E309LT0-4, to austenitic stainless steels in the downhand and horizontal positions.

E309T0-1, It has excellent operating characteristics and a low carbon weld deposit.

E309T0-4

Blue Max®E316LT0-1, DC+ Blue Max®FC-316L wire is designed for joining 316 and 316L wrought stainless

FC-316L E316LT0-4, steels in the downhand and horizontal welding positions. It has a low carbon

E316T0-1, weld deposit and excellent operating characteristics.

E316T0-4

Blue Max®E309LT1-1, DC+ Blue Max®FCP-309L is designed for welding carbon and low alloy steels to

FCP-309L E309LT1-4, austenitic stainless steels. Optimized for welding in out-of-position applications,

E309T1-1, especially vertical-up and overhead. Applications can be welded without pro-

E309T1-4 cedure adjusting for each position change.

Blue Max®E316LT1-1, DC+ Blue Max®FCP-316L wire is designed for out-of-position joining of types 316

FCP-316L E316LT1-4, and 316L stainless steels, especially in the vertical-up and overhead positions.

E316T1-1, Excellent choice when the job calls for several position changes—no need to

E316T1-4 adjust procedures.

Stainless Steel Gas-Shielded, Metal-Cored Wires

Outershield®EC409 DC+ Outershield®MC®-409 is designed for single pass welding of 409 stainless steel,

MC®-409 used on exhaust systems in the automotive industry.

Diameter Package Product

inches Weight Lbs. Number

.045 25SP ED026991

1/16 25SP ED026990

.045 25SP ED026989

1/16 25SP ED026988

.045 25SP ED026993

1/16 25SP ED026992

.045 25SP ED027951

1/16 25SP ED027952

.045 25SP ED027953

1/16 25SP ED027954

.045 33SSP ED031419

.045 400AD ED023400

.045 500AD (23” dia) ED027361

Stainless, Nickel &High Alloy Wires

Lincoln Electric’s

Blue Max

gas-shielded, flux-cored wires are premium quality wires for welding of stainless steels.

They are characterized by their ease of operation, low spatter, easy slag removal and excellent bead appearance. The

Blue Max

FC wires are designed for downhand and horizontal positions. The Blue Max

FCP wires are designed for

all position welding, especially vertical-up and overhead.

Package Code Key: AD = Accu-Trak

Drum SP = Plastic Spool

129

Consumables

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Electrode AWS Recm’d General

Name Class Polarity Description

Blue Max

MIG Wires

Blue Max®ER307* DC+ Blue Max®LNM 307 is a austenitic stainless steel MIG wire for steels that are

LNM 307 difficult to weld and dissimilar metals. Extra manganese is added to improve

hot-cracking resistance.

Blue Max®MIG ER308Si, DC+ Blue Max®MIG 308LSi is designed for joining type 304 and 304L stainless steels

308LSi ER308LSi and other common austenitic stainless steels referred to as “18-8” steels.

Optimized for chemistry, arc performance and feedability.

Blue Max®MIG ER309Si, DC+ Blue Max®MIG 309LSi is designed for joining stainless steels to carbon steels or

309LSi ER309LSi low alloy steels. Optimized for chemistry, arc performance and feedability.

Blue Max®MIG ER316Si, DC+ Blue Max®MIG 316LSi is designed for joining extra low carbon molybdenum

316LSi ER316LSi bearing austenitic stainless steels, such as type 316 and 316L. Optimized for

chemistry, arc performance and feedability.

Blue Max®ER347Si DC+ Blue Max®LNM 347Si is an austenitic stainless steel MIG wire consumable for

LNM 347Si welding Ti or Cb (Nb) stabilized CrNi steels. The resistance to intergranular

corrosion and oxidizing environments is excellent.

Blue Max®ER2209 DC+ Blue Max®LNM 4462 is a duplex stainless steel MIG wire for welding 2205

LNM 4462 duplex stainless steel base materials. The high chromium and molybdenum

content provides resistance against pitting and stress corrosion, as well as

general corrosion.

Blue Max®ER2553 DC+ Blue Max®LNM Zeron 100X is a stainless steel MIG wire for welding 2507 super

LNM Zeron 100X duplex base materials. Welds made with LNM Zeron 100X have high resistance

against pitting and crevice corrosion.

Blue Max®ER385 DC+ Blue Max®LNM 4500 is a fully austenitic stainless steel MIG wire for welding

LNM 4500 904L, or equivalent stainless steels. Welds have high corrosion resistance to

phosphoric acid and sulfuric acid applications.

LNM NiCro 60/20 ERNiCrMo-3 DC+ LNM NiCro 60/20 is a nickel-based MIG wire. Its chemical composition is similar

to Alloy 625. It is suitable for both high and low temperature applications, as well

as corrosive environment applications.

LNM NiCroMo 60/16 ERNiCrMo-4 DC+ LMN NiCroMo 60/16 GMAW wire is designed for welding CrMoW-alloyed nickel

alloys, such as C-276. Weld deposit is extremely resistant to corrosion environ-

ments containing sulphuric acid and chlorides and is also applicable for surfacing

in high temperature applications (up to 1200˚C)

Blue Max®ERNiCr-3 DC+ Blue Max®LNM NiCro 70/19 is a nickel-based MIG wire for welding nickel-base

LNM NiCro 70/19 alloys such as Alloys 600 and 601. The chemical composition gives it a high

resistance against oxidation. Welds made with LNM NiCro 70/19 also have

excellent impact toughness at low temperatures.

Diameter Package Product

inches Weight Lbs. Number

(1.0 mm) 33SSP ED031325

(1.2 mm) 33SSP ED031326

.030 25SP ED023961

.035 25SP ED019292

.045 25SP ED019293

1/16 25SP ED019294

.035 500AD ED029768

.045 500AD ED029769

.030 25SP ED023962

.035 25SP ED019295

.045 25SP ED019296

1/16 25SP ED019297

.035 500AD ED029770

.045 500AD ED029771

.030 25SP ED023963

.035 25SP ED019298

.045 25SP ED019299

1/16 25SP ED019300

.035 500AD ED029772

.045 500AD ED029773

(1.0 mm) 33SSP ED031351

(1.2 mm) 33SSP ED031352

(1.2 mm) 11SP ED031784

(1.0 mm) 33SSP ED031302

(1.2 mm) 33SSP ED031303

(1.2 mm) 27.5SSP ED031317

(1.2 mm) 33SSP ED031329

(0.9 mm) 33SSP ED032158

(1.0 mm) 33SSP ED032159

(1.2 mm) 33SSP ED032160

(0.9 mm) 33SSP ED032149

(1.0 mm) 33SSP ED032150

(1.2 mm) 33SSP ED032151

(1.0 mm) 33SSP ED031379

(1.2 mm) 33SSP ED031380

Stainless, Nickel &High Alloy Wires

Blue Max

stainless steel MIG wires can be used for all position welding. Globular and spray transfer are recommended

for downhand and horizontal only. Short circuiting mode and pulsed arc can be used for out of position welding. Gas

shielding mixtures recommended are either Argon and Oxygen blend for spray and pulsed transfer, or a Helium-rich

blend for short circuiting and STT

welding.

Package Code Key: AD = Accu-Trak

Drum SP = Plastic Spool SSP = Steel Spool

130

* Nearest classification

Consumables

www.lincolnelectric.com/welding-consumables

Electrode AWS Recm’d General

Name Class Polarity Description

Blue Max

Submerged Arc Wire

Blue Max®ER308, DC+ Blue Max®S308/308L is designed primarily for submerged arc welding with basic

S308/308L ER308L DC- fluxes. Balanced chromium and nickel levels provide enough ferrite in the weld

metal for high resistance to hot cracking. Recommended Fluxes: Lincolnweld®801,

802, 880, 880M, 882, ST-100, and Blue Max®2000.

Blue Max®ER309, DC+ Blue Max®S309/309L wire is designed for submerged arc welding with basic

S309/309L ER309L DC- fluxes that recover nearly all of the wire chromium in the deposit. Good

resistance to hot cracking. Recommended Fluxes: Lincolnweld®801, 802,

880, 880M, 882, ST-100, and Blue Max®2000.

Blue Max®ER316, DC+ Blue Max®S316/316L is designed for submerged arc welding with basic fluxes

S316/316L ER316L DC- that recover nearly all of the wire chromium in the deposit. Good resistance to

hot cracking. Recommended Fluxes: Lincolnweld®801, 802, 880, 880M, 882,

ST-100, and Blue Max®2000.

Blue Max®ER2209 DC+ Blue Max®LNS 4462 is designed for joining duplex (ferritic-austenitic) stainless

LNS 4462 AC steel.

LNS NiCro 60/20 ERNiCrMo-3 DC± LNS NiCro is designed for joining nickel-based alloys. Depending on the

AC application, it is also suitable for welding fully austenitic stainless steels, 9%

Ni-steel and dissimilar joints.

LNS NiCro Mo 60/16 ERNiCrMo-4 DC+ LNS NiCroMo 60/16 is designed for welding CrMoW-alloyed nickel alloys, such as

C-276. Weld deposits are extremely resistant to corrosion environments containing

sulphuric acid and chlorides. Applicable for surfacing in high temperature appli-

cations up to 2192˚F (1200˚C).

Blue Max

Submerged Arc and Electroslag Fluxes

Blue Max®— — Blue Max®2000 is a neutral basic flux designed for welding the more difficult

2000 stainless steels such as 347 and 2205 as well as nickel-based alloys. Maximum

toughness and ductility with duplex stainless steels.

Blue Max®— — Blue Max®3000 is a chromium alloyed flux for strip cladding where ferrite content

3000 of at least 4 FN is desired with 309L strip on carbon steel in one layer.

Blue Max®— — Blue Max®4000 is a neutral flux designed for cladding, using the electroslag

4000 welding process with stainless steel and nickel based strip electrodes.

ST-100 — — Lincolnweld®ST-100 is an alloy flux for use with solid stainless steel wires. It is

formulated to compensate for the chromium in the wire that is not recovered in

the weld deposit.

Diameter Package Product

inches Weight Lbs. Number

5/64 60C ED021437

3/32 60C ED021438

1/8 60C ED021439

5/32 60C ED021440

5/64 60C ED021445

3/32 60C ED021446

1/8 60C ED021447

5/32 60C ED021448

5/64 60C ED021453

3/32 60C ED021454

1/8 60C ED021455

5/32 60C ED021456

(2.4 mm) 55SSP ED031313

(3.2 mm) 55SSP ED031314

(1.6 mm) 33FS ED032189

(1.6 mm) 55C ED032164

(2.4 mm) 55C ED032165

(3.2 mm) 55C ED032166

(1.6 mm) 33FS ED032188

(1.6 mm) 55C ED032152

(2.4 mm) 55C ED032153

(3.2 mm) 55C ED032154

N/A 50PLB ED031857

N/A 44HS ED029474

N/A 44HS ED025014

N/A 60PLB ED031856

N/A 600D ED012924

Stainless, Nickel &High Alloy

Submerged Arc Wire &Flux

Blue Max

stainless steel wires are designed for use in submerged arc welding, both with chromium-compensating

fluxes like ST-100, and with highly basic unalloyed fluxes like 880, 882, 801, 802 and Blue Max

2000.

131

Package Code Key: C = Coil D = Speed Feed

Drum (wire) or Steel Drum (flux) F = Fiber Spool HS = Hermetically Sealed Pail PLB = Plastic Bag

SSP = Steel Spool

Consumables

www.lincolnelectric.com/welding-consumables

Lincoln Electric offers a complete line of hardfacing and

high alloy welding consumables to meet your demanding applications.

Lincoln Electric — The Wear-Control Specialist

Lincoln Electric offers a complete line of hardfacing and

high alloy welding consumables to meet your demanding applications.

Lincoln Electric — The Wear-Control Specialist

132

Consumables

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Electrode Hardness General

Name Rockwell C Description

Build-Up

Wearshield®BU 23-28 For carbon and low alloy steels. Builds up worn steel parts to produce tough, forgeable,

machinable surfaces of moderate hardness.

Wearshield®BU-30 31-38 Moderate hardness to resist shock. Used as final overlay on parts which must be machined

or forged. For mild, medium carbon, low alloy and high tensile steels.

Metal-To-Metal Wear

Wearshield®MM 52-58 Martensitic deposit. Heat treatable weld metal. Can be tempered, annealed. Can be used on

carbon and low alloy steels.

Wearshield®MI 50-58 Provides wear-resistant surface of martensite, with substantial retained austenite. Resists

metal-to-metal wear, impact, mild abrasion. Can be used on carbon and low alloy steels.

Severe Abrasion

Wearshield®60 60-65 Excellent abrasion resistance. Fuses to carbon, low alloy, stainless, and manganese steel.

Limit 2 layers. Use Wearshield®BU, Mangjet®or 15CrMn for preliminary layer(s).

Wearshield®70 69 Resists very severe abrasion at temperatures up to 1400°F (760°C). Use with mild, low alloy,

stainless and austenitic manganese steels. Limit 2 layers.

Metal-To-Earth

Wearshield®ME 49-59 Use on carbon and low alloy steels, cast iron, austenitic manganese and austenitic stainless

steels. Use Wearshield®BU or 15CrMn for preliminary layer(s).

Diameter Package Product

inches Weight Lbs. Number

5/32 6CT(1TB) ED031471

5/32 40CT(10CT) ED021991

3/16 40CT(10CT) ED021993

5/32 50CT ED021992

3/16 50CT ED021994

1/4 50CT ED021995

(3.2 mm) 40CT(10CT) ED024943

(4.0 mm) 40CT(10CT) ED024944

(5.0 mm) 50CT ED024945

(3.2 mm) 40CT(10CT) ED021986

(4.0 mm) 40CT(10CT) ED021988

(3.2 mm) 50CT ED021987

(4.0 mm) 50CT ED021989

(5.0 mm) 50CT ED021990

1/8 40CT(10CT) ED022003

5/32 40CT(10CT) ED022005

3/16 40CT(10CT) ED022007

1/8 50CT ED022004

5/32 50CT ED022006

3/16 50CT ED022008

1/4 50CT ED022009

1/8 18CT(3TB) ED025113

1/8 40CT(10CT) ED022010

5/32 40CT(10CT) ED022011

3/16 40CT(10CT) ED022012

(3.2 mm) 40CT(10CT) ED024951

(4.0 mm) 40CT(10CT) ED024952

(5.0 mm) 40CT(10CT) ED024953

1/8 18CT(3TB) ED025111

1/8 40CT(10CT) ED023323

5/32 40CT(10CT) ED023324

3/16 40CT(10CT) ED023325

1/8 50CT ED023326

5/32 50CT ED023327

3/16 50CT ED023328

Package Code Key: CT = Cardboard Carton EO = Easy Open Hermetic Can TB = Tube

Hardfacing Stick Electrode

133

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Electrode Hardness General

Name Rockwell C Description

Severe Impact

Wearshield®17-20 For building up austenitic manganese steel and cladding carbon steel. Pounding in service

Mangjet®work hardens the deposit to develop maximum hardness and abrasion resistance (40-50 Rc).

Wearshield®17-20 For austenitic manganese steel to resist severe impact or gouging even in single layer over

15CrMn carbon steel, with excellent crack resistance. Joining of manganese steel to itself or carbon

or low alloy steel. Work hardens to 40-50 Rc.

Wearshield®20-23 Provides high alloy austenitic manganese steel buildup to resist severe impact. Specifically

Frogmang®designed for rebuilding rail frogs and crossings. Work hardens to 44-55 Rc.

Abrasion Plus Impact

Wearshield®ABR 28-53 Versatile electrode producing good resistance to abrasion and moderate impact. Good

hot-forging properties. Hardness will vary depending on cooling rate.

Wearshield®44 42-48 Moderate hardness to resist abrasion under impact at temperatures up to 1100°F (593°C).

Good spalling resistance on two or more layers.

Diameter Package Product

inches Weight Lbs. Number

5/32 40CT(10CT) ED021975

3/16 40CT(10CT) ED021977

5/32 50CT ED021976

3/16 50CT ED021978

1/4 50CT ED021979

1/8 40CT(10CT) ED021980

5/32 40CT(10CT) ED021982

3/16 40CT(10CT) ED021984

1/8 50CT ED021981

5/32 50CT ED021983

3/16 50CT ED021985

5/32 60CT(10EO) ED026100

3/16 60CT(10EO) ED026101

1/4 72CT(12EO) ED031803

1/8 40CT(10CT) ED021996

5/32 40CT(10CT) ED021998

3/16 40CT(10CT) ED022000

1/8 50CT ED021997

5/32 50CT ED021999

3/16 50CT ED022001

1/4 50CT ED022002

1/8 6CT(1TB) ED031470

1/8 40CT(10CT) ED024940

5/32 40CT(10CT) ED024941

3/16 40CT(10CT) ED024942

Package Code Key: CT = Cardboard Carton EO = Easy Open Hermetic Can TB = Tube

Hardfacing Stick Electrode

134

Consumables

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Electrode Hardness General

Name Rockwell C Description

Build-Up

Lincore®BU 85-95 RbFor rebuilding worn parts to near final size before applying final hardfacing layer(s), which

is more wear resistant. Use on carbon, low alloy steels.

Lincore®BU-G 20-35 RcGas-shielded cored wire for build-up of mild steel and low alloy steel parts to bring them to

30-42(1) Rcfinal dimensions, or for metal-to-metal wear.

Lincore®33 28-34 RcFor build-up prior to hardfacing. Use on carbon and low alloy steels. Can be used under 802,

803, 880M flux.

Metal-To-Metal Wear

Lincore®40-O 40-45(1) RcBridges the hardness gap between Lincore®33 and Lincore®55.

Lincore®55 56-62(1) RcHardfacing overlay to resist rolling, sliding, and metal-to-metal wear. For carbon, low alloy,

and manganese steels. Can be used under 802, 803, 880M flux.

Lincore®55-G 48-60 RcGas-shielded cored wire. Martensitic low alloy steel deposit for resistance to metal-to-metal

wear. Despite the high hardness, crack-free deposits can be obtained with proper preheat,

interpass temperature control, and post-weld cooling.

Lincore®T&D 48-65 RcFor rebuilding tools and dies and for putting tool steel surface on carbon and low alloy steels.

Severe Impact

Lincore®40-50(1) RcSelf-shielded, cored wire. High alloy austenitic manganese composition for resistance to

Frogmang®severe impact. Ideal for rebuilding worn manganese rail frogs, diamonds and switches.

Lincore®M 40-48(1) RcProduces austenitic manganese steel deposit. Rebuild/join manganese steel. Limit interpass

to 500°F.

Lincore®M-1 43(1) RcThis self-shielded, flux-cored wire is recommended for the same applications as Lincore M.

However, M-1 produces less slag.

Diameter Package Product

inches Weight Lbs. Number

5/64 25SSP ED031115

5/64 50C ED022064

7/64 50C ED022065

7/64 125D ED022069

.045 25SP ED029079

1/16 25SP ED029080

5/64 56CT(14C) ED011237

.045 25SSP ED031116

1/16 25SSP ED031117

5/64 25SSP ED031118

5/64 50C ED011238

3/32 50C EDS01197

7/64 50C ED011240

7/64 125D ED011239

5/64 25SSP ED031119

5/64 50C ED025907

7/64 50C ED025908

5/64 56CT(14C) ED011277

.045 25SSP ED031120

1/16 25SSP ED031121

5/64 25SSP ED031122

5/64 50C ED011278

7/64 50C ED011280

7/64 125D ED011279

5/64 500D ED028237

.045 25SP ED028176

1/16 25SP ED028177

.045 500AD (20” dia) ED031475

1/16 500AD (20” dia) ED031476

1/16 25SSP ED031134

7/64 50C ED022057

1/16 25SP ED026106

5/64 25SP ED026105

3/32 25SP ED026104

7/64 25SP ED026103

.045 25SSP ED031128

1/16 25SSP ED031129

5/64 25SSP ED031130

5/64 50C ED011160

7/64 50C ED011164

7/64 125D ED011163

7/64 300D ED011161

7/64 600D ED011162

7/64 50C ED031126

7/64 600D ED022060

Hardfacing Flux-Cored Wires

Package Code Key: AD = Accu-Trak

Drum C = Coil CT = Cardboard Carton D = Speed Feed

Drum (wire) or Steel Drum (flux)

SP = Plastic Spool SSP = Steel Spool

(1) Hardness range given is work hardened. As-welded range would be significantly lower, typically around 22 Rc.

135

Consumables

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Electrode Hardness General

Name Rockwell C Description

Severe Impact, con’t.

Lincore®40-50(1) RcProvides impact resistance on carbon, low alloy, austenitic manganese and stainless steels.

15CrMn Good for joining manganese steels. Limit interpass to 500° F.

Lincore 15CrMn LS 40-50(1) RcLincore 15CrMn LS is a self-shielded, flux-cored wire with the same characteristics as Lincore

15CrMn but with lighter slag, that allows welding additional layer(s) without removing slag

from the prior pass.

Severe Abrasion

Lincore®60-O 55-60 RcHardfacing carbon. low alloy, manganese, and stainless steels. Limit 2 layers.

Lincore®65-O 60-65 RcResists dilution better than 60-O. Check cracks are desired to relieve stress.

Lincore®60-G 57-61 RcGas-shielded, metal-cored wire for hardfacing carbon, low alloy, manganese and stainless

steels.

Abrasion Plus Impact

Lincore®50 48-52 RcUse on low carbon, medium carbon, low alloy, manganese, and stainless steels.

Diameter Package Product

inches Weight Lbs. Number

5/64 25SSP ED031126

5/64 50C ED022060

7/64 50C ED022061

7/64 125D ED022068

5/64 25SSP ED031127

7/64 50C ED029064

7/64 125D ED029558

.045 25SSP ED031131

1/16 25SSP ED031132

5/64 25SSP ED031133

5/64 50C ED019887

7/64 50C ED019888

.120 50C ED020800

5/64 125D ED020803

7/64 300D ED020807

7/64 50C ED026077

7/64 125D ED026079

1/8 125D ED026078

7/64 200D ED026081

1/8 200D ED026080

7/64 500D ED026083

1/8 500D ED026082

.045 10SP ED029937

.045 25SP ED029936

.045 25SSP ED031123

1/16 25SSP ED031124

5/64 25SSP ED031125

.045 50C ED020828

1/16 50C ED020829

5/64 50C ED017825

7/64 50C ED011275

7/64 125D ED011274

Hardfacing Flux-Cored Wires

Package Code Key: AD = Accu-Trak

Drum C = Coil CT = Cardboard Carton D = Speed Feed

Drum (wire) or Steel Drum (flux)

SP = Plastic Spool SSP = Steel Spool

136

Consumables

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Electrode Hardness General

Name Rockwell C Description

Build-Up

Lincore®22-28 RcFor build-up on continuous caster rolls for the steel industry, with 801, 802 or 880 flux.

Lincore®24-32 RcFor build-up on tractor idler rolls, crane wheels, shafts, with 801, 802, 880 or 860 flux.

30-S

Lincore®28-36 RcFor two to three layer build-up on 4140 steel drill stems, with 802 or 803 flux.

32-S

Lincore®34-42 RcFor build-up on tractor idler rolls, crane wheels, shafts, with 801, 802 or 880 flux. Suitable

35-S for flame hardening.

Lincore®18-24 RcFor build-up for plate, rolls and sheaves, with 801, 802 or 880 flux. Suitable for flame

4130 hardening.

Lincore®16-22 RcFor build-up on continuous caster rolls for the steel industry, with 801, 802 or 880 flux.

8620

Metal-To-Metal Wear

Lincore®36-42 RcFor hardfacing of tractor undercarriage parts and links with 801, 802 or 880 flux.

40-S

Lincore®38-44 RcFor hardfacing of tractor undercarriage parts and links with 801 or 802 flux.

42-S

Lincore®48-56 RcFor hardfacing continuous caster and work rolls for steel mills with 801 or 802 flux. 12% Cr

96S deposit also resists corrosion.

Lincore®48-56 RcFor hardfacing work and transfer rolls for steel mill with 802 flux. Tool steel deposit resists

102W softening in PWHT.

Diameter Package Product

inches Weight Lbs. Number

3/32 50C EDS18565

1/8 50C EDS18566

3/32 600D EDS18568

1/8 600D ED018569

5/32 600D EDS18570

3/32 50C ED011200

1/8 50C ED015889

1/8 300D ED015890

3/32 600D ED011199

1/8 600D ED015891

3/32 50C ED025655

1/8 50C ED025129

3/32 300D ED025656

1/8 300D ED025130

1/8 600D ED025131

3/32 50C ED019880

1/8 50C ED019881

5/32 50C ED019882

3/32 600D ED019883

1/8 600D ED019884

5/32 600D ED019885

3/32 50C ED015265

1/8 50C ED015266

3/32 600D ED015532

1/8 600D ED015405

3/32 50C ED020787

1/8 50C ED020788

5/32 50C EDS20789

1/8 600D ED020791

5/32 600D ED020792

1/8 50C ED015892

1/8 300R ED016262

1/8 300D ED015945

1/8 600D ED015909

3/32 50C EDS29162

1/8 50C ED029159

3/32 300D EDS29298

1/8 300D ED029264

3/32 600D EDS29164

1/8 600D ED029161

1/8 50C ED018572

5/32 50C EDS18573

3/32 600D ED018574

1/8 600D ED018575

5/32 600D ED018576

3/32 50C ED018577

1/8 50C ED018578

1/8 600D ED018581

5/32 600D ED018582

Hardfacing Submerged Arc Wires

Package Code Key: C = Coil D = Speed Feed

Drum (wire) or Steel Drum (flux)

Lincore

wires for submerged arc hardfacing are designed for use with specific Lincoln

fluxes to provide optimum deposit

composition, hardness and microstructure for a variety of applications.

137

Consumables

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Electrode Hardness General

Name Rockwell C Description

Metal-To-Metal Wear, con’t.

Lincore®102HC 53-60 RcFor hardfacing work and transfer rolls for steel mill with 802 flux. Tool steel deposit

resists softening in PWHT.

Lincore®410 28-36 RcFor hardfacing continuous caster and work rolls for steel mills with 801 or 802 flux.

12% Cr deposit also resists corrosion.

Lincore®410NiMo 30-38 RcFor hardfacing continuous caster and work rolls for steel mills with 801 or 802 flux.

12% Cr deposit also resists corrosion.

Lincore®420 44-52 RcFor hardfacing continuous caster and work rolls for steel mills with 801 or 802 flux.

12% Cr deposit also resists corrosion.

Lincore®423L 41-47 RcFor hardfacing continuous caster and work rolls for steel mills with 802 flux. 11.5% Cr

deposit also resists corrosion. Contains vanadium for resistance to softening.

Lincore®423Cr 41-47 RcFor hardfacing continuous caster and work rolls for steel mills with 802 flux. 13.5% Cr

deposit also resists corrosion. Contains vanadium for resistance to softening.

Lincore®424A 37-43 RcFor hardfacing continuous caster and work rolls for steel mills with 802 flux. 13% Cr

deposit also resists corrosion.

Severe Abrasion

Lincore®60-S 55-60 RcFor hardfacing crusher rolls, ore chutes, and blast furnace bells and hoppers. Use with 803

flux.

Diameter Package Product

inches Weight Lbs. Number

3/32 50C ED026084

1/8 50C ED026085

3/32 600D ED026086

1/8 600D ED026087

3/32 50C ED018583

1/8 50C ED018584

3/32 600D ED018586

1/8 600D EDS18587

5/32 600D ED018588

3/32 50C ED018589

1/8 50C ED018590

5/32 50C EDS18591

3/32 600D EDS18592

1/8 600D ED018593

5/32 600D ED018594

3/32 50C ED015260

1/8 50C ED015262

5/32 50C EDS15263

3/32 600D ED015261

1/8 600D ED015268

5/32 600D ED015264

1/8 50C ED018548

3/32 600D EDS18550

1/8 600D ED018551

5/32 600D EDS18552

3/32 50C EDS18553

1/8 50C EDS18554

5/32 50C EDS18555

3/32 600D EDS18556

1/8 600D ED018557

5/32 600D ED018558

3/32 50C EDS18559

1/8 50C ED018560

5/32 50C EDS18561

3/32 600D EDS18562

5/32 600D EDS18564

1/8 50C ED016879

5/32 50C EDS16880

5/32 600D ED016884

Hardfacing Submerged Arc Wires

Package Code Key: C = Coil D = Speed Feed

Drum (wire) or Steel Drum (flux) R = Speed-Feed

Reel

Lincore

wires for submerged arc hardfacing are designed for use with specific Lincoln fluxes to provide optimum deposit

composition, hardness and microstructure for a variety of applications.

138

Consumables

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Electrode General

Name Description

Hardfacing Fluxes - Neutral

Lincolnweld®801 Fast-freezing flux provides smooth beads and excellent slag removal. Use with Lincore®20, 30-S, 35-S, 40-S,

42-S, 4130, 8620, 410, 410NiMo, 420 and 96S.

Lincolnweld®802 Excellent hot slag removal with wire containing columbium, vanadium or very high chrome levels. Use with

Lincore®102W, 423L, 423Cr and 102HC.

Lincolnweld®803 Specially designed for Lincore®60-S on high speed welding applications, such as the resurfacing of coal

crusher rolls and blast furnace bells and hoppers.

Lincolnweld®880 Can be used in applications similar to 801 and 802 and may improve slag removal.

Hardfacing Fluxes - Alloy

Lincolnweld®H-535 Produces a deposit with good abrasion resistance, allows some machinability. Low carbon martensitic

deposit. Hardness range is 24-45 Rockwell C, depending upon the actual welding procedure used.

Lincolnweld®A-96-S Modified Type 420 stainless deposit with a carbon content near the high side for as-welded hardness.

Carbon will be about .23%, with about 13% chromium using proper procedures.

Lincolnweld®H-560 High alloy flux depositing primary carbides in a martensitic matrix. Excellent material for severe abrasion

applications. Resistance to abrasion is 50 to 60 times that of plain carbon steel.

Package Product

Weight Lbs. Number

50B ED019588

450D ED023403

2700BB EDS30786

50B ED019457

550D ED023365

3000BB EDS30787

50B ED019799

50B ED027866

550D ED028322

50B ED027865

50FB ED027863

100B ED010345

Hardfacing Fluxes

Package Code Key: FB = Foil Bag B = Bag D = Speed Feed

Drum (wire) or Steel Drum (flux) BB = Bulk Bag

139

Lincoln defines neutral fluxes as those which will not produce any significant changes in the all weld metal composition as a result of a large change in the arc

voltage, and thus the arc length. Lincoln defines alloy fluxes as those which are used with a plain carbon steel electrode to make alloy weld deposits. The alloys

for the weld deposit are added as ingredients in the flux. Alloy fluxes are designed for use with Lincolnweld

L-60 mild steel wire.

NOTE: Deposit carbon, alloy content and hardness depend upon the ratio of flux melted to wire melted. High voltage promotes high carbon and alloy contents,

while low voltage promotes lower carbon and alloy content.

Consumables

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SUBMERGED ARC

•Controlled Chemistry for Wire Electrode and Flux

• Consistent Wire Electrode Diameter

• Controlled Dust Levels

• Engineered Particle Integrity

• Complete Submerged Arc Solutions You Can Trust

•Controlled Chemistry for Wire Electrode and Flux

• Consistent Wire Electrode Diameter

• Controlled Dust Levels

• Engineered Particle Integrity

• Complete Submerged Arc Solutions You Can Trust

140

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Submerged Arc

141

Electrode AWS General

Name Class Description

Lincolnweld

Carbon Steel Solid Wire

Lincolnweld®L-50 EM13K Lincolnweld®L-50 is a low carbon, medium manganese, high silicon wire. Team it up with

Lincolnweld®980 flux, and you’ve got the best flux/wire combination for all purpose semi-

automatic welding.

Lincolnweld®L-56 EH11K Lincolnweld®L-56 is a low carbon, high manganese, very high silicon special purpose wire

which is primarily used with 880M flux on multiple pass welds requiring 70 ksi tensile

strength in the stress relieved condition.

Lincolnweld®L-60 EL12 Lincolnweld®L-60 is a low carbon, low manganese, low silicon general purpose submerged

arc wire. It is capable of making single pass or multiple pass welds.

Lincolnweld®L-61 EM12K Lincolnweld®L-61 is a low carbon, medium manganese, medium silicon general purpose

submerged arc wire. It produces welds with tensile strengths 5-15 ksi higher than those

with L-60 depending on the flux and procedures used.

Lincolnweld®LA-71 EM14K Lincolnweld®LA-71 is a low carbon, medium manganese, high silicon submerged arc wire

fortified with titanium.

Diameter Package Product

in Weight Lbs. Number

1/16 60C ED011317

5/64 60C ED011335

3/32 60C ED011328

1/8 60C ED011323

5/32 60C ED011332

3/16 60C ED015469

1/16 600D ED011316

5/64 1000D ED011334

3/32 1000D ED011327

1/8 1000D ED011322

5/32 1000D ED011331

3/16 1000D ED015352

1/16 1000AD ED029083

1/16 60C ED011666

5/64 60C ED011678

3/32 60C ED011674

1/8 60C ED011671

5/32 60C EDS11677

3/16 60C EDS01107

1/16 1000R ED011737

5/64 1000R EDS01631

1/16 60C EDS01110

5/64 60C ED011762

3/32 60C ED011752

1/8 60C ED011743

5/32 60C ED011758

3/16 60C ED011749

5/64 600D EDS11760

1/8 600D EDS11741

5/32 600D EDS11756

5/64 1000D ED011761

3/32 1000D ED011751

1/8 1000D ED011742

5/32 1000D ED011757

3/16 1000D ED011748

1/16 60C ED011803

5/64 60C ED011825

3/32 60C ED011815

1/8 60C ED011807

5/32 60C ED011821

3/16 60C ED011812

5/32 300D ED030628

5/64 600D EDS11823

3/32 600D EDS11813

1/8 600D EDS11805

5/32 600D EDS11819

5/64 1000D ED011824

3/32 1000D ED011814

1/8 1000D ED011806

5/32 1000D ED011820

3/16 1000D ED011811

5/64 60C EDS11054

3/32 60C ED011052

1/8 60C ED011051

5/32 60C ED011053

1/8 1000D EDS30781

5/32 1000D EDS30782

Package Code Key: AD = Accu-Trak

Drum C = Coil D = Speed Feed

Drum (wire) or Steel Drum (flux) R = Speed-Feed

Reel

Consumables

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Submerged Arc

142

Electrode AWS General

Name Class Description

Lincolnweld

Carbon Steel Solid Wire, con’t.

Lincolnweld®L-S3 EH12K Lincolnweld®L-S3 is a low carbon, high manganese, high silicon wire designed for use

with Lincolnweld 880M or 8500 flux. It produces good low temperature impacts at the

higher deposition rate procedures typically used on offshore drilling platform legs.

Lincolnweld

Low Alloy Steel Solid Wire

Lincolnweld®L-70 EA1 Lincolnweld®L-70 is a low carbon, medium manganese, low silicon, 0.50% molybdenum

special purpose submerged arc wire. Use for single or multipass welds

Lincolnweld®LA-75 ENi1K Lincolnweld®LA-75 is a low carbon, medium manganese, high silicon, nickel bearing (0.95%

nickel), solid wire designed for use with Lincoln’s family of neutral fluxes.

Lincolnweld®LA-81 EA2TiB Lincolnweld®LA-81 is a low carbon, medium manganese, low silicon, 0.5% molybdenum

submerged arc welding electrode containing small additions of titanium and boron for

extremely high toughness at low temperatures. It is generally used in two pass applications

for arctic grade line pipe.

Lincolnweld®LA-82 EF2 Lincolnweld®LA-82 is designed especially for pressure vessel applications where a weld

deposit with 80 ksi tensile strength after extended stress relieving is a primary objective.

Lincolnweld®LA-84 EF3 Lincolnweld®LA-84 is a nickel bearing electrode with 0.5% molybdenum. This wire is used

for higher strength weldements requiring low temperature impact properties.

Lincolnweld®LA-85 ENi5 Lincolnweld®LA-85 is a nickel bearing wire with 0.2% Mo for use on weathering steels and

applications requiring excellent low temperature impact properties.

Lincolnweld®LA-90 EA3K Lincolnweld®LA-90 is a low carbon, high manganese, high silicon, 0.50% molybdenum solid

special purpose wire.

Lincolnweld®LA-92 EB2R Lincolnweld®LA-92 is solid wire designed to be used with semi-basic or highly basic fluxes

for the welding of 1-1/4% Cr - 1/2% Mo steels. These weld deposits are used for high

temperature service applications such as pressure vessels and piping.

Lincolnweld®LA-93 EB3R Lincolnweld®LA-93 is designed for high temperature applications such as pressure vessels

and piping for 2-1/4% Cr, 1% Mo steels.

Lincolnweld®LA-100 EM2 Lincolnweld®LA-100 is a low carbon, high manganese wire with nickel and molybdenum,

designed to weld high strength steels such as HY-80 and HSLA-80, as well as for under-

matching on HY-100 and HSLA-100 steels. It is used extensively in naval vessel fabrication

with MIL800-H flux.

Diameter Package Product

in Weight Lbs. Number

1/8 60C ED016767

5/32 60C ED016248

5/32 300D ED030567

5/32 1000D ED029226

3/16 1000D EDS01652

5/64 60C ED012054

1/8 60C ED012051

5/32 60C ED012053

3/16 60C ED012052

1/8 1000D ED021192

5/32 1000D ED021193

3/16 1000D EDS21194

5/64 60C ED011066

3/32 60C ED011064

1/8 60C ED011062

5/32 60C ED011065

5/32 60C ED023163

5/32 1000D EDS31060

3/32 60C EDS30785

1/8 60C ED026958

5/32 60C ED026959

3/32 60C ED031871

3/32 1000D ED031872

3/32 60C ED023166

1/8 60C ED023167

5/32 60C ED023168

3/16 60C ED023169

1/16 60C ED013999

5/64 60C ED011086

3/32 60C ED011084

1/8 60C EDS11083

5/32 60C EDS11085

5/32 1000D EDS01152

3/32 60C EDS30783

1/8 60C EDS26960

5/32 60C EDS26961

3/32 60C EDS30784

1/8 60C EDS26962

5/32 60C EDS26963

1/16 60C ED010996

5/64 60C ED011002

3/32 60C ED010999

1/8 60C ED010998

5/32 60C EDS11001

Package Code Key: C = Coil D = Speed Feed

Drum (wire) or Steel Drum (flux)

Consumables

www.lincolnelectric.com/welding-consumables

Submerged Arc

143

Electrode AWS General

Name Class Description

Lincolnweld

Carbon Steel Cored Wire

Lincolnweld®LC-72 EC1 Lincolnweld®LC-72 is a cored wire designed to be welded with 980 flux to provide increased

deposition rate over solid wire yet maintain good bead shape, penetration, and slag removal.

Deposition can be increased 10-30% over solid wire.

Lincolnweld Low Alloy Steel Cored Wires

Lincolnweld®LAC-B2 ECB2 Here is a subarc wire that’s flux-cored and a great choice for welding chrome-moly steels.

Lincolnweld®LAC-B2 is designed to weld with either single or tandem arcs using a neutral

flux.

Lincolnweld®LAC-M2 ECM2 Get yield strengths around 100 ksi using this flux-cored wire and the submerged arc process.

Lincolnweld®LAC-M2 also delivers V-notch impacts of 15 ft-lbs @ -50° F.

Lincolnweld®LAC-Ni2 ECNi2 Lincolnweld®LAC-Ni2 is a flux-cored wire designed for the submerged arc process. It’s perfect

for welding weathering steels and all other steels requiring tensile strengths of 70 ksi with

low temperature impacts.

Diameter Package Product

in Weight Lbs. Number

5/64 50C ED011099

3/32 50C ED011098

3/32 300R EDS01186

3/32 600R EDS01188

3/32 600D EDS01187

3/32 60C ED010954

5/32 60C ED010955

3/32 600D ED019581

5/32 600D ED019582

3/32 50C ED010981

5/32 50C ED010982

3/32 50C ED010986

Package Code Key: C = Coil D = Speed Feed

Drum (wire) or Steel Drum (flux) R = Speed-Feed

Reel

AWS Wire Composition Limits(1)

AWS

ASME

Wire Class %C %Mn %Si %Cr %Ni %Mo %Ti %Zr %Al %V %S %B %P %Cu

Lincolnweld

Carbon Steel Electrodes (Chemistry)

Lincoln®Electrode Classifications per AWS A5.17-97

L-50 EM13K .06-.16 .90-1.40 .35-.75 — — —————.030—.030.35

L-56 EH11K .06-.15 1.40-1.85 .80-1.15 — — —————.030—.030.35

L-60 EL12 .04-.14 .25-.60 .10 — — —————.030—.030.35

L-61 EM12K .05-.15 .80-1.25 .10-.35 — — —————.030—.030.35

LA-71 EM14K .06-.19 .90-1.40 .35-.75 — — — .03-.17 — — — .025 — .025 .35

LC-72(2,3) EC1 .15 1.80 .90 — — —————.035—.035.35

L-S3 EH12K .06-.15 1.50-2.0 .25-.65 — — —————.025—.025.35

Lincolnweld

Low Alloy Electrodes (Chemistry)

Lincoln®Electrode Classifications per AWS A5.23-97

L-70 EA1 .05-.15 .65-1.00 .20 — — .45-.65 ————.025—.025.35

LA-75 ENi1K .12 .80-1.40 .40-.80 — .75-1.25 —————.020—.020.35

LA-81(4) EA2TiB.05 1.2 .2 — — .5 .1 ————.01—.20

LA-82 EF2 .10-.18 1.70-2.40 .2 — .40-.80 .40-.65 ————.025—.025.35

LA-84 EF3 .10-.18 1.75-2.20 .15-.25 — .80-1.0 .45-.60 ————.010-.020 — .010-.020 .05-.15

LA-85 ENi5 .12 1.20-1.60 .05-.30 — .75-1.25 .10-.30 ————.020—.020.35

LA-90 EA3K .05-.15 1.60-2.10 .50-.80 — — .40-.60 ————.025—.025.35

LA-92 EB2R .07-.15 .45-1.00 .05-.30 1.00-1.75 — .45-.65 ————.025—.025.35

LA-93 EB3R .05-.15 .40-.80 .05-.30 2.25-3.00 — .90-1.10 ————.025—.025.35

LA-100 EM2 .10 1.25-1.80 .20-.60 .30 1.40-2.10 .25-.55 .10 .10 .10 .05 .015 — .010 .25

Consumables

www.lincolnelectric.com/welding-consumables

Electrode General

Name Description

Fluxes – Active

760 760 is recommended for applications where porosity caused by arc blow is a problem. In addition, it produces excellent

appearance on flat fillet welds when using a constant voltage power source.

761 Lincolnweld®761 weld deposits are usually low carbon, fairly high manganese, have superior crack-resistance, and when

used with L-61 electrode, produce excellent impact resistance on single pass welds. The slower freezing of 761 slag

gives good appearance on large flat fillet welds using either constant or variable voltage power sources.

780 Lincolnweld®780 has excellent performance characteristics, including very good slag removal, making it the most common

choice for a variety of applications. The faster freezing of 780 slag minimizes spilling on roundabouts.

781 Does your single pass welding application have a need for speed? Lincolnweld®781 is recommended for making high

speed, single pass welds on clean plate and sheet steel. The good "wetting" action provides the “Fast-Follow”

characteristics needed to make uniform welds at high speed without undercut or voids. 781 should not be used for

welding steel contaminated with rust, oil or mill scale.

Fluxes – Neutral

The primary use for Neutral Fluxes is for multiple-pass welding applications.

860 Lincolnweld®860 has excellent operating characteristics and produces good impact properties when used with L-60 or L-61

electrodes. 860/L-70 and 860/LA-71 deposits produce 70 ksi tensile strength after stress relieving. 860 is the recommended

flux for most double ending applications.

865 Lincolnweld®865 is a general purpose flux designed to weld butt joints and flat and horizontal fillets. 865 produces 70 ksi

tensile strength as welded or after short or long term stress relief. 865 flux should be used with L-50 electrode for optimum

impact properties, resistance to rust porosity, &resistance to pockmarking. L-61 may be used on steel free of scale &rust.

880 880 flux is recommended for use with solid low alloy steel electrodes with a minimum 0f 0.20% silicon for proper

deoxidation and bead appearance. It is also used with the Lincolnweld®LAC series of low alloy flux-cored electrodes,

with Lincore®30-S, 35-S, and 50 flux-cord hardfacing electrodes. 880 should not be used with single arc AC welders.

880M Lincolnweld®880M is recommended for welding with solid carbon steel and low alloy steel electrodes, with Lincoln’s

LAC series of low alloy flux-cored electrode. 880M is designed to produce the excellent mechanical properties, including

CTOD’s and low temperature impacts, required on many applications. This includes the welding of HY-80 steel with

Lincolnweld®LA-100 electrode. 880M is used in applications requiring 70 ksi tensile strength in the stress relieved

condition. Using electrodes containing less than 0.20% silicon with 880M may result in narrow beads, poor appearance,

increased pocking and porosity.

882 Lincolnweld®882 is recommended for welding with solid carbon and low alloy steel electrodes. It may be used with

electrodes containing low silicon. When used with L-61 electrode it produces deposits with a minimum of 70 ksi tensile

strength in the as welded condition and excellent low temperature impacts.

888 Lincolnweld®888 is a highly basic flux designed for joining mild steel and low alloy steels for critical applications that

require excellent mechanical properties with robust low temperature impact and fracture toughness. It has Best-in-Class

diffusible hydrogen levels and slag removal in deep groove and narrow gap applications and can be used for as welded,

stress relieved and step cooling applications.

MIL800-H MIL800-H can be used to obtain excellent mechanical properties including low temperature impacts and very low levels

of diffusible hydrogen. The typical level of diffusible hydrogen is less than 2ml/100 grams of weld metal deposited. This

includes the welding of HY-80 and HSLA-80 steel with LA-100 electrode. MIL800-H is qualified to MIL-E-23765/2D (Amd.1)

as a MIL-100S-2F flux when used with LA-100 electrode. MIL800-H is recommended or both single and multiple electrode

welding.

8500 Lincolnweld®8500 is recommended for multi-pass welding with solid mild steel and low alloy electrodes. 8500 flux can be

used to obtain excellent mechanical properties, including low temperature impacts and CTOD’s 8500 flux is recommended

for both single and multiple electrode welding. 8500 flux is not recommended as a general purpose or horizontal fillet

welding flux for carbon steel.

Package Product

Weight Lbs. Number

50B ED019584

50B ED019585

50B ED019586

550D ED032007

50B ED019587

50B ED019589

50B EDS27857

50B ED027866

550D ED028322

50PLB ED031853

50B ED027859

50PLB ED031596

50HS ED020925

50PLB ED031854

Submerged Arc

Package Code Key: B = Bag BB = Bulk Bag D = Speed Feed

Drum (wire) or Steel Drum (flux) FB = Foil Bag HS = Hermetically Sealed Pail

PLB = Plastic Bag

144

Consumables

www.lincolnelectric.com/welding-consumables

Electrode General

Name Description

Fluxes – Special Purpose Neutral

960 Lincolnweld®960 is a low cost, general purpose flux designed to weld butt joints and both single and multiple pass

fillets. It can be used for automatic and semiautomatic welding. It produces welds with good impact strength and

good slag removal. 960 Flux is designed to meet AASHTO Fracture Critical Requirements.

980 Lincolnweld®980 combines many of the features of the 700 and 800 series fluxes, making it an excellent choice for

fabricators who desire one flux for automatic and semiautomatic welding throughout the shop. It is intended primarily

for welding plain carbon (mild) steel. Exceptional resistance to flash-through and porosity caused by arc blow makes it

the best choice for semi-automatic welding. When used with L-50 or LC-72 electrodes, 980 exhibits outstanding single

pass welding characteristics. It is neutral, providing limited alloy buildup in multiple pass welds at high voltages even

on plate one inch thick.

Fluxes – Fabrication of Line Pipe

995N Recommended for single pass square butt welding such as longitudinal and spiral seams on pipe greater than 1/2"

thickness. In particular, 995N flux is recommended with LA-81 electrode for applications requiring a minimum of 50 lbs.

impact strength @ -50°F.

997 Lincolnweld®997 is a special flux intended for square butt welding; longitudinal and spiral seam welding of pipe up

to 1" thick. It is designed for square butt welding applications requiring one pass per side, such as seam welds on pipe.

Typically, L-61 should be used with 997. However, where impact requirements are specified, L-70 should be used.

761-Pipe You’ll be impressed with the ability of Lincolnweld®761-Pipe flux to perform in spiral or longitudinal seam pipe welding

applications. Similar in scope to 761, the Pipe version’s particle size is optimized for seam welding. Weld deposits are

usually low carbon, fairly high manganese and have superior crack resistance. 761-Pipe has excellent resistance to

pockmarking. It is perfect for AC and multiple arc welding.

P223 Lincolnweld®P223 flux is an industry standard for spiral pipe welding on up to X80 grade pipe, especially where good

impact properties are required. It is also well-suited for longitudinal seam welding on pipe, producing a low bead profile

with very straight edges, while minimizing undercuts. Its fast freezing slag makes it ideal for even small diameter pipe.

In most cases, the slag is self-peeling. For these same reasons, P223 is an excellent choice for many two-pass welding

applications. While designed for two-pass welding applications, P223 is a neutral flux, which is also suitable for use in

multiple pass welding with mild steel and low alloy electrodes.

Additional High Performance Fluxes

AXXX10 Alloy flux Lincolnweld®A-XXX-10, when used with Lincolnweld®L-61 wire, produces a Ni1 deposit for welding ASTM

A533-Class1 and A588 (weathering) steel.

MIL800-HPNi MIL800-HPNi flux is designed to be used with LA-85 (ENi5) electrode, and increases the nickel content of the weld

deposit from a nominal 1% to a minimum of 1% nickel. MIL800-HPNi is used to weld high performance steels such as

HPS70W having a minimum yield strength of 70 ksi. These steels are primarily found in bridge girder manufacturing.

MIL800-HPNi also provides higher deposition rates than standard fluxes and is more resistant to moisture pickup than

other traditional highly basic fluxes and meets an H2 (2 ml of hydrogen/100 grams of weld metal) AWS diffusible

hydrogen designation.

Package Product

Weight Lbs. Number

50B ED022412

50B ED027861

50PLB EDS01669

2600BB EDO30657

50B EDS01672

50B EDS01691

50B EDS30636

50B ED027862

50HS ED028657

Submerged Arc

Package Code Key: B = Bag HS = Hermetically Sealed Pail PLB = Plastic Bag

145

Consumables

www.lincolnelectric.com/welding-consumables

PREMIUM PIPE WELDING CONSUMABLES

World-Class Performance. World Wide Support.

•Stick, MIG, Flux-Cored

•Consistent Performance

•Lincoln’s Q2 Certification: Lot-Tested &Lot-Certified

•Special Moisture Resistant Packing

•Single Source Welding Expertise

•Global Equipment and Consumable Support

World-Class Performance. World Wide Support.

•Stick, MIG, Flux-Cored

•Consistent Performance

•Lincoln’s Q2 Certification: Lot-Tested &Lot-Certified

•Special Moisture Resistant Packing

•Single Source Welding Expertise

•Global Equipment and Consumable Support

146

Consumables

www.lincolnelectric.com/welding-consumables

Electrode AWS Recm’d General

Name Class Polarity Description

Cellulosic All Position Stick (SMAW) Electrodes

Pipeliner®E6010 DC± Pipeliner®6P+ is an all-position cellulosic pipe electrode designed especially for

6+ vertical down root pass welding. This electrode is based on a long-time favorite

among cross-country pipeline welders.

Pipeliner®E7010-P1 DC± Pipeliner®7P+ is recommended for root, hot, fill and cap pass welding of up to

7P+ X65 grade pipe with x-ray quality, superior arc performance and outstanding

mechanical properties. All-position welding.

Pipeliner®E8010-P1 DC+ Here’s an electrode that makes short work of even the most challenging high

8P+ silicon pipe applications! Pipeliner®8P+ is an outstanding choice for API 5L-X56

through X70 grade pipe. This electrode features high stacking efficiency—

formulated to carry and deposit weld metal in difficult vertical down out-of-

position applications.

Low Hydrogen Stick (SMAW) Electrodes

Pipeliner®E7016 H4 DC+ We designed this quality electrode for optimum performance for vertical up

16P AC welding of pipe up to API 5L-X65 – especially where a low hydrogen deposit

is desired. Obtain Charpy V-Notch impact values down to temperatures of

-20°F (-29°C).

Pipeliner®E7018-1 H4R DC+ Pipeliner®17P is recommended for fill and cap pass vertical-up welding of up

17P AC to X65 grade pipe with x-ray quality, superior arc performance, excellent slag

removal and outstanding mechanical properties. All-position welding, except

vertical down.

Pipeliner®E8018-G H4 DC+ A real workhorse for vertical up welding jobs up to X80 pipe! Pipeliner®18P

18P AC offers low temperature impact properties down to -50°F (-46°C).

Pipeliner®E10018-G H4R DC+ Pipeliner®19P is recommended for fill and cap pass vertical-up welding of up

19P AC to X80 grade pipe with x-ray quality, superior arc performance, excellent slag

removal and outstanding mechanical properties. All-position welding, except

vertical down.

Pipeliner®E12018-G H4R DC+ Pipeliner®20P is recommended for fill and cap pass vertical-up welding of up

20P AC to X100 grade pipe with x-ray quality, superior arc performance, excellent slag

removal and outstanding mechanical properties. All-position welding, except

vertical down.

Pipeliner®E8045-P2 H4R DC+ Choose Pipeliner®LH-D80 electrode when you need a dependable stick (SMAW)

LH-D80 electrode for vertical down low hydrogen welding on pipe up to X70. Operators

appreciate the unique slag system that facilitates easy puddle control with

virtually no slag interference.

Pipeliner®E9045-P2 H4R DC+ The product of choice for vertical down, low hydrogen pipe welding for fill and

LH-D90 cap passes of high strength pipe up to X80. Operators will appreciate this

electrode’s unique “hot start” tip with out-standing puddle control.

Pipeliner®E10045-P2 H4R DC+ When the job calls for vertical down, low hydrogen welding on X-100 pipe,

LH-D100 operators the world over reach for this dependable Lincoln electrode. The unique

“hot start” tip minimizes starting porosity. Great low temperature impacts and

outstanding tensile strength.

Diameter Package Product

mm Weight Lbs. Number

(2.5 mm) 30CT(10EO) ED032609

(3.2 mm) 30CT(10EO) ED032610

(4.0 mm) 30CT(10EO) ED032611

(3.2 mm) 50EO ED030848

(4.0 mm) 50EO ED030849

(3.2 mm) 30CT(10EO) ED032612

(4.0 mm) 30CT(10EO) ED032613

(5.0 mm) 30CT(10EO) ED032614

(3.2 mm) 50EO ED031611

(4.0 mm) 50EO ED031612

(5.0 mm) 50EO ED031613

(3.2 mm) 30CT(10EO) ED032615

(4.0 mm) 30CT(10EO) ED032616

(5.0 mm) 30CT(10EO) ED032617

(3.2 mm) 50EO ED030826

(4.0 mm) 50EO ED030827

(5.0 mm) 50EO ED030828

(2.5 mm) 50EO ED030916

(3.2 mm) 50EO ED030917

(4.0 mm) 50EO ED030918

(3.2 mm) 30CT(10EO) ED032618

(4.0 mm) 30CT(10EO) ED032619

(3.2 mm) 30CT(10EO) ED032620

(4.0 mm) 30CT(10EO) ED032621

(3.2 mm) 30CT(10EO) ED032622

(4.0 mm) 30CT(10EO) ED032623

(3.2 mm) 30CT(10EO) ED032624

(4.0 mm) 30CT(10EO) ED032625

(3.2 mm) 30CT(10EO) ED032248

(4.0 mm) 30CT(10EO) ED032249

(4.5 mm) 30CT(10EO) ED032250

(3.2 mm) 30CT(10EO) ED032251

(4.0 mm) 30CT(10EO) ED032252

(4.5 mm) 30CT(10EO) ED032253

(3.2 mm) 30CT(10EO) ED032254

(4.0 mm) 30CT(10EO) ED032255

(4.5 mm) 30CT(10EO) ED032256

Pipeliner®

Package Code Key: C = Coil CT = Cardboard Carton EO = Easy Open Hermetic Can HS = Hermetically Sealed Pail SP = Plastic Spool

SSP = Steel Spool VFB = Vacuum Sealed Foil Bag

NOTE: Pipeliner®electrodes are manufactured under lot control. A Certificate of Test showing actual deposit chemistry and mechanical properties is available on www.lincolnelectric.com for every lot.

147

Consumables

www.lincolnelectric.com/welding-consumables

Electrode AWS Recm’d General

Name Class Polarity Description

MIG (GMAW) Wires

Pipeliner®ER70S-G Pipeliner®70S-G MIG (GMAW) wire electrode is especially intended for the

70S-G needs of semiautomatic and automatic root pass pipe welding. Pipeliner®

70S-G exhibits a fluid weld puddle for excellent wash-in at the weld toes,

and a very uniform bead shape. Well suited for use on API 5L-X56 through

X70 pipe.

Pipeliner®ER80S-G Pipeliner®80S-G MIG (GMAW) wire electrode is especially intended for the needs

80S-G of semiautomatic and automatic root pass pipe welding. Pipeliner®80S-G exhibits

a fluid weld puddle for excellent wash-in at the weld toes, and a very uniform

bead shape. Well suited for use on API 5L-X56 through X80 pipe.

Self-Shielded Flux-Cored (FCAW-S) Wires

Pipeliner®E71T8-K6 DC- Optimum performance on vertical down hot, fill and cap passes on standard cross-

NR®-207+ country pipelines and arctic grade pipe. Excellent crack resistance, CTOD, and

Charpy V-Notch properties. Recommended for API Pipe Grades X42 through X70.

Pipeliner®E81T8-6 DC- Pipeliner®NR®-208XP is recommended for hot, fill and cap pass welding of up

NR®-208XP to X70 grade pipe with x-ray quailty, superior arc performance, outstanding

mechanical properties and micro-alloying designed to minimize the occurrence

of outlying low temperature impact properties for fracture critical applications.

Consistently exceeds Charpy V-Notch requirements at sub-zero Centigrade

temperature. All-position welding, except vertical-up.

Gas-Shielded Flux-Cored (FCAW-G) Wires

Pipeliner®E71T-1MJH8 DC+ Pipeliner®G70M is designed to deliver outstanding weld properties for semi-

G70M E71T-9MJH8 75-80% Ar/ automatic applications. Robust impacts mean consistently high Charpy V-Notch

balance CO2values.

Pipeliner®E71T-1MJH8 DC+ Pipeliner®Autoweld®G70M is specifically designed for use with the Autoweld®

Autoweld®E71T-9MJH8 75-80% Ar/ pipe welding system to deliver outstanding weld properties.

G70M balance CO2

Pipeliner®E101T1-GM-H8 DC+ Pipeliner®G80M is recommended for hot, fill and cap pass welding of up to

G80M 75-80% Ar/ X80 grade pipe with x-ray quality, superior arc performance and outstanding

balance CO2mechanical properties. All-position welding, except vertical-down.

Pipeliner®E111T1-K3 MJ H4 DC+ Pipeliner®G90M is recommended for hot, fill and cap pass welding of up to

G90M 75-90% Ar/ X90 grade pipe with x-ray quality, superior arc performance and outstanding

balance CO2mechanical properties. All-position welding, except vertical-down.

Diameter Package Product

in. (mm) Weight Lbs. Number

.045 (1.2) 10SP(VFB) ED030904

.045 (1.2) 30SP(VFB) ED030905

.045 (1.2) 10SP(VFB) ED031493

.045 (1.2) 30SP(VFB) ED031494

5/64 (2.0) 56HS(14C) ED030924

5/64 (2.0) 56HS(14C) ED031968

.045 (1.2) 10SP(VFB) ED030926

.045 (1.2) 25SP(VFB) ED030927

.052 (1.4) 10SP(VFB) ED030928

.045 (1.2) 10SP(VFB) ED031107

.045 (1.2) 25SP(VFB) ED031931

Pipeliner®

Package Code Key: C = Coil HS = Hermetically Sealed Pail SP = Plastic Spool SSP = Steel Spool VFB = Vacuum Sealed Foil Bag

NOTE: Pipeliner®electrodes are manufactured under lot control. A Certificate of Test showing actual deposit chemistry and mechanical properties are available on www.lincolnelectric.com for every lot.

148

149149 www.lincolnelectric.com

Stick Options

• Accessory Kits . . . . . . . . . . . . . . . . . . . . . . . . . pg.150

• Remote Controls . . . . . . . . . . . . . . . . . . . . . . . . . . 150

TIG Options

• TIG Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151

• Remote Controls . . . . . . . . . . . . . . . . . . . . . . . . . . 151

• Water-Cooled Options . . . . . . . . . . . . . . . . . . . . . 151

• TIG-Mate™Starter Packs . . . . . . . . . . . . . . . . . . . 151

• Pro-Torch™ TIG Torches . . . . . . . . . . . . . . . . . . . . . 152

Engine Drive Options

• Power Plug Kits (GFCI Receptacle Kit) . . . . . . . . . 153

• Full KVA Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153

• Service Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153

• Cold Weather Kits . . . . . . . . . . . . . . . . . . . . . . . . 153

• Spark Arrestor Kits . . . . . . . . . . . . . . . . . . . . 153-154

• Wire Feeder Capability (CV Adapter, LN™

-23P

Adapter Kit, Wire Feed Module) . . . . . . . . . . . . . 154

• Miscellaneous Kits

(Control Panel Kit, Air Dryer Kit, Meters Kit) . . . . 154

• Undercarriages and Trailers . . . . . . . . . . . . . . . . . 154

• LPG/Gas Cyclinder Holders . . . . . . . . . . . . . . . . . 155

• Cable Carrier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155

• Roll Cages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155

• Road Trailers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155

MIG Power Source Options

• Undercarriages . . . . . . . . . . . . . . . . . . . . . . . . pg.156

• Carts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156

• Canvas Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . 156

• Control Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157

• Meter Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157

• Air Filter Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157

• Multi-Process Switch . . . . . . . . . . . . . . . . . . . . . . 157

• Paralleling Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157

• Capacitor Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157

• Ethernet/DeviceNet™Interfaces . . . . . . . . . . . . . . 157

MIG Wire Feeder/Welder Options

• Welding Kits (Aluminum and Innershield®) . . . . . 158

• Power MIG®Spool Gun Systems . . . . . . . . . . . . . 158

• Power MIG®255C Timer Kit . . . . . . . . . . . . . . . . . 158

Wire Feeder Options

• Remote Pendants . . . . . . . . . . . . . . . . . . . . . . . . . 159

• GMA Timer Kits . . . . . . . . . . . . . . . . . . . . . . . . . . 159

• Gas Solenoid Kit . . . . . . . . . . . . . . . . . . . . . . . . . . 159

• Burnback Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159

• Contactor Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159

• Gas Regulators and Water Connection Kits . . . . . 159

• Control Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . 160

• Adapters and Extension Cables . . . . . . . . . . . . . . 160

• Weld Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . pg.161

• Adapters and Twist-Mate™Plugs/Receptacles . . 161

• Wire Reel Stands . . . . . . . . . . . . . . . . . . . . . . . . . 161

• Lift Bails . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161

• Swivel Platforms and Wheels . . . . . . . . . . . . . . . 161

• Wire Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . 162

• Wire Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162

• Straighteners and Incoming Bushings . . . . . . . . . 162

• Drive Roll and Guide Tube Kits . . . . . . . . . . . . . . 163

• Drive Roll and Wire Guide Kits . . . . . . . . . . . . . . 163

Welding Guns

• MIG and Gas-Shielded Cored Wire Guns . . . 165-166

• Self-Shielded Cored Wire Guns . . . . . . . . . . . . . . 166

• Push-Pull Guns . . . . . . . . . . . . . . . . . . . . . . . . . . . 167

• Spool Gun Systems . . . . . . . . . . . . . . . . . . . . . . . 168

• Fume Extraction Guns . . . . . . . . . . . . . . . . . . . . . . 169

• Submerged Arc (Guns and Accessories) . . . . . . . 169

Welding Helmets

• Ultrashade®Auto-Darkening

Welding Helmets . . . . . . . . . . . . . . . . . . . . . . 170-171

Index

149

www.lincolnelectric.com

Recommended General Options

Stick

ACCESSORY KITS

Accessory Kit, 400 Amp

For stick welding. Includes 35

ft. (10.7 m) #2/0 electrode

cable with lug, 30 ft. (9.1 m)

#2/0 work cable with lugs,

headshield, filter plate, work

clamp and electrode holder.

Order K704

Accessory Kit, 150 Amp

For stick welding. Includes 20

ft. (6.1 m) #6 electrode cable

with lug, 15 ft. (4.6 m) #6

work cable with lugs, head-

shield, filter plate, work

clamp, electrode holder and

sample pack of mild steel

electrode.

Order K875

Stick Electrode

Holder &Cable

Includes 12.5 ft. (3.8 m)

electrode cable with

Twist-Mate™connectors.

Order K2374-1

for Precision TIG®225

Stick Electrode Holder,

Work Clamp, Cable &

Twist-Mate™Set

Includes 200 amp stick holder,

welding cable, work cable,

work clamp and Twist-Mate™

set.

Order K2394-1 for V275-S,

V160-T, V205-T AC/DC,

V205-T DC

REMOTE CONTROLS

Remote Output Control

For remote output of welding

voltage. Consists of control

box with 25 or 100 ft. (7.6 or

30 m) of four conductor cable

and 6 pin MS-type connector.

Order K857 for 25 ft. (7.6 m)

Order K857-1 for 100 ft.

(30 m)

Remote Output Control

with 120V AC Receptacles

Remote weld output control

box with two 120V AC recep-

tacles having GFCI (Ground

Fault Circuit Interrupter) pro-

tection. One cord for both

remote and power. 100 ft.

(30.5 m) length. Permits

remote adjustment of weld

output and power for tools

(such as a grinder) at the

work.

Order K2627-2 for Ranger®

250 GXT, Ranger®250,

Ranger®250 LPG, Ranger®

305 G, Ranger®305 D,

Vantage®300, Vantage®400,

Vantage®500, Air Vantage®

500

Remote Output Control

(Stick Welding)

Contains remote control

rheostat, and 100 ft. (30.5 m)

cable.

Order K924-5 for Pipeliner®

200D, Classic®300D (Code

10911 and up)

Remote Output Control

(Stick and Wire Welding)

Contains rheostat for stick

output, potentiometer for

wire output, and 100 ft. (30.5

m) control cable.

Order K2464-1 for Pipeliner®

200D, Classic®300D (Code

10911 and up)

150

www.lincolnelectric.com

Recommended General Options

TIG

Includes

Ultra-Flex

™

Torch!

TIG MODULE

TIG Module

Portable, high frequency unit

with gas valve for TIG weld-

ing. Rated at 300 amps/60%

duty cycle.

Order K930-2

Control Cable

Connects TIG Module to

power source.

Order K936-1 for 9-pin to

14-pin

Order K936-3 for 9-pin to

6-pin plus 115V

Order K936-4 for 9-pin to

115V

Control Cable Extension

Allows the TIG Module to be

operated at distances up to

200 ft. (61 m) from the power

source. Available in 45 ft.

(13.7 m) sections.

Order K937-45

Docking Kit

Provides a means to “dock”

the TIG Module on top of a

flat-roofed power source, or

any other flat surface measur-

ing at least 10 x 15 in. (254 x

381 mm). Includes a latch and

provisions for a user-supplied

padlock to lock the TIG

Module in place.

Order K939-1

Contactor Kit

Installs in the K930-2 TIG

Module for use with welders

without a contactor. Makes

the TIG torch electrode elec-

trically “cold” until the

Amptrol®is activated.

Order K938-1

TIG REMOTE CONTROLS

Arc Start™Switch

May be used in place of the

foot or hand Amptrol®. Comes

with a 25 ft. (7.6 m) cable and

6 pin plug connector.

Attaches to the TIG torch for

convenient finger control to

start and stop the weld cycle

at the current set on the

machine.

Order K814

Amptrol®Adapter Kit

Adapts Amptrol’s 6-pin

MS-type plug connection to

terminal strip on power

source.

Order K843

Foot Amptrol®

Provides 25 ft. (7.6 m) of

remote output control for

TIG welding. (6-pin plug

connection).

Order K870

Hand Amptrol®

Provides 25 ft. (7.6 m) of

remote current control for

TIG welding. (6-pin plug

connection). Velcro straps

secure to torch.

Order K963-3 (One size fits

all Pro-Torch™TIG Torches.)

TIG WATER-COOLED

OPTIONS

Cool-Arc™35 Water Cooler

Cooler plugs directly into the

Invertec®V310-T AC/DC for

digital communication and

input power. This “smart

cooler” monitors pressure

and temperature and adjusts

its speed accordingly.

Order K2630-1

Cool-Arc™40 Water Cooler

Reliable and affordable water

cooler for water-cooled MIG,

TIG, or plasma cutting appli-

cations.

Order K1813-1 for

115/1/50/60

Order K2187-1 for

220-240/1/50/60

Water Cooler Hoses

(CGA to CGA)

For 5/8" LH CGA fitting appli-

cations at both cooler and

wire feeder. Kit contains two

25 ft. hoses with 5/8" left

hand CGA fittings on both

ends of hose.

Order K1859-2 for

Precision TIG®275,

Precision TIG®375

TIG-MATE

™

STARTER

PACKS

TIG-Mate™9 Air-Cooled

TIG Torch Starter Pack

Get everything you need for

TIG welding in one complete

easy-to-order kit packaged in

its own portable carrying

case. Includes: PTA-9 Ultra-

Flex™torch, gas lens parts kit,

Harris®flowmeter/regulator,

Twist-Mate™adapter, gas

hose, work clamp and cable.

Order K2413-1

TIG-Mate™17V Air-Cooled

TIG Torch Starter Pack

Get everything you need for

TIG welding in one complete

easy-to-order kit packaged in

its own portable carrying

case. Includes: PTA-17V Ultra-

Flex™torch, parts kit, Harris®

flowmeter/regulator, 10 ft.

(3.0 m) gas hose, and work

clamp and cable.

Order K2265-1

TIG-Mate™17 Air-Cooled

TIG Torch Starter Pack

Get everything you need for

TIG welding in one complete

easy-to-order kit packaged in

its own portable carrying

case. Includes: PTA-17 Ultra-

Flex™torch, parts kit, Harris®

flowmeter/regulator, 10 ft.

(3.0 m) gas hose, Twist-Mate™

adapter, and work clamp and

cable.

Order K2266-1

TIG-Mate™20

Water-Cooled TIG Torch

Starter Pack

Get everything you need for

TIG welding in one complete

easy-to-order kit packaged in

its own portable carrying

case. Includes: PTW-20 torch,

parts kit, Harris®flowmeter/

regulator, 10 ft. (3.0 m) gas

hose, Twist-Mate™adapter,

work clamp and cable and

10 ft. (3.0 m) water hose.

Order K2267-1

Includes

Ultra-Flex

™

Torch!

Includes

Ultra-Flex

™

Torch!

151

Recommended General Options

www.lincolnelectric.com

TIG, con’t.

(1)

Pre-configured package with K1622-1 Twist-Mate

adapter and 1/16" gas lens collet body,

collet, and gas lens installed.

(2)

Pre-configured package with K1622-3 Twist-Mate

adapter , 1/8" collet, collet body, and

gas lens installed.

PRO-TORCH™TIG TORCHES

Light and easy to use, these torches feature flexible head models that give you the power of maximum versatility and maneuverability. A molded,

knurled handle gives you a sure grip so you can focus on the weld. Available in either air-cooled or water-cooled designs.

Request publication E12.150 for details.

Tungsten

Rated Range Length Number Product

Model Amperage in. (mm) ft. (m) of Cables Number

Air-Cooled TIG Torches

PTA-9 125 .020-1/8 12.5 (3.8) 1 K1781-1

125 (0.8-3.2) 12.5 (3.8) 2 K1781-2

125 25.0 (7.6) 1 K1781-3

125 25.0 (7.6) 2 K1781-4

PTA-9F 125 .020-1/8 25.0 (7.6) 1 K1781-6

(0.8-3.2)

PTA-9FV 125 .020-1/8 25.0 (7.6) 1 K1781-7

(0.8-3.2)

PTA-9 125 .020-1/8 12.5 (3.8) 1 K1781-8

Ultra-Flex™(0.8-3.2)

PTA-9F 125 .020-1/8 12.5 (3.8) 1 K1781-9

Ultra-Flex™(1) (0.8-3.2)

PTA-17 150 .020-5/32 12.5 (3.8) 1 K1782-1

150 (0.5-4.0) 12.5 (3.8) 2 K1782-2

150 25.0 (7.6) 1 K1782-3

150 25.0 (7.6) 2 K1782-4

PTA-17F 150 .020-5/32 25.0 (7.6) 1 K1782-10

(0.5-4.0)

PTA-17FV 150 .020-5/32 25.0 (7.6) 1 K1782-11

(0.5-4.0)

PTA-17V 150 .020-5/32 12.5 (3.8) 1 K1782-6

150 (0.5-4.0) 12.5 (3.8) 2 K1782-7

150 25.0 (7.6) 1 K1782-8

150 25.0 (7.6) 2 K1782-9

PTA-17 150 .020-5/32 12.5 (3.8) 1 K1782-12

Ultra-Flex™(0.5-4.0)

PTA-17FV 150 .020-5/32 12.5 (3.8) 1 K1782-13

Ultra-Flex™(0.5-4.0)

PTA-26 200 .020-5/32 12.5 (3.8) 1 K1783-1

200 (0.5-4.0) 12.5 (3.8) 2 K1783-2

200 25.0 (7.6) 1 K1783-3

200 25.0 (7.6) 2 K1783-4

PTA-26F 200 .020-5/32 25.0 (7.6) 1 K1783-10

(0.5-4.0)

PTA-26FV 200 .020-5/32 25.0 (7.6) 1 K1783-11

(0.5-4.0)

PTA-26V 200 .020-5/32 12.5 (3.8) 1 K1783-6

200 (0.5-4.0) 12.5 (3.8) 2 K1783-7

200 25.0 (7.6) 1 K1783-8

200 25.0 (7.6) 2 K1783-9

PTA-26(2) 200 .020-5/32 12.5 (3.8) 1 K1783-12

Ultra-Flex™(0.5-4.0)

Water-Cooled TIG Torches

PTW-18 350 .020-5/32 12.5 (3.8) 3 K1784-1

350 (0.5-4.0) 25.0 (7.6) 3 K1784-2

PTW-20 250 .020-1/8 12.5 (3.8) 3 K1784-3

250 (0.5-3.2) 25.0 (7.6) 3 K1784-4

TIG Torches

PTA-17FV

PTW-18

PTA-9FV

Product

Model Number

For Precision TIG

275/375 Power Sources

PTA-26 K2166-1

(one-piece power cable)

PTA-9, -17 K2166-3

(one-piece power cable)

PTA-9, -17, -26 K2166-2

(two-piece power cable)

PTW-18, -20 No adapter required.

For Invertec

V160-T, V205T AC/DC, V205T DC & Precision TIG

225

Power Sources

PTA-9, -17 K1622-1

PTW-18, -20 K1622-4

PTA-26 K1622-3

For TIG Module & Power Sources with 1/2" Stud Output Terminals

PTW-18, -20 K2505-2 and K1622-4

PTA-26, -26V K2505-2 and K1622-3

PTA-9, -17 K2505-2 and K1622-1

PTA-9, -17, -26 No adapter required

(two-piece power cable)

For Invertec

V160-S, V275-S, V350-PRO and Power Sources with

Twist-Mate

Power and Separate Gas

PTA-9FV, -17V, -17FV K2505-1 and K1622-1

For Invertec

V100-S or V155-S Power Sources with small Twist-Mate

Power and Separate Gas

PTA-9FV, -17V, -17FV K960-2

Torch Extension (right) K2412-2

for PTA-9, -17, and -26

torches

Lincoln Adapters

152

153153153153 www.lincolnelectric.com

Recommended General Options

Engine Drive

120V

115V

153

FULL KVA KITS

Full-KVA Adapter Kit

(1-Phase)

Provides convenient con-

nection of Lincoln Electric®

equipment with NEMA 6-50P

plug to Lincoln®engine driven

welders having a full KVA

receptacle.

Order K1816-1 for all

engine driven welders with

120V/240V AC 1-Phase

Receptacle

Full-KVA Power Plug

(1-Phase)

One dual voltage plug rated

at 120/240V, 50 amps. NEMA

14-50P.

Order T12153-9 for Ranger®

10,000 Plus, Ranger®10,000,

Ranger®3 Phase, Ranger®250

GXT, Ranger®250, Ranger®

250 LPG, Ranger®305 G,

Ranger®305 D, Vantage®300,

Vantage®400, Vantage®500,

Air Vantage®500

Full-KVA Power Plug

(3-Phase)

One plug rated at 240V, 50

amps. NEMA 15-50P.

Order T12153-10

for Vantage®300, Vantage®

400, Vantage®500,

Air Vantage®500

SERVICE KITS

Service Indicator Kit

Provides a GO/NO-GO visual

indication of air cleaner ele-

ment useful service life. Filter

service based on restriction

readings allows the longest

life possible from the filter

and best engine protection.

Order K1858-1 for Pipeliner®

200D, Classic®300D,

Vantage®400, Vantage®500

(Cummins®)

COLD WEATHER KITS

Cold Weather Operation

Kit

For extreme cold conditions

where engine glow plug start-

ing is not sufficient. Includes

oil pan heater, engine water

heater and radiator grill tarp.

Order K2174-1 for Ranger®

305D (Kubota®)

POWER PLUG KITS

Power Plug Kit (20 amp)

Provides four 120V plugs rated

at 20 amps each, and one dual

voltage, full KVA plug rated

at 120/240V, 50 amps. 120V

plug may not be compatible

with common household

receptacles.

Order K802N for Ranger®

10,000 Plus, Ranger®10,000,

Ranger®3 Phase, Ranger®250

GXT, Ranger®250, Ranger®

250 LPG, Ranger®305 G,

Ranger®305 D, Vantage®300,

Vantage®400, Vantage®500,

Air Vantage®500

Power Plug Kit (15 amp)

Provides four 120V plugs rated

at 15 amps each, and one dual

voltage, full KVA plug rated at

120/240V, 50 amps. 120V plug

is compatible with common

household receptacles.

Order K802R for Ranger®

10,000 Plus, Ranger®10,000,

Ranger®3 Phase, Ranger®250

GXT, Ranger®250, Ranger®

250 LPG, Ranger®305 G,

Ranger®305 D, Vantage®300,

Vantage®400, Vantage®500,

Air Vantage®500

Power Plug Kit

Provides two 115V plugs rated

at 20 amps each, and two

230V plugs rated at 15 amps

each. 115V plugs may not be

compatible with common

household receptacles.

Order K802D for SAE-400,

SAE-400 Severe Duty,

Classic®300D

GFCI Receptacle Kit

Includes one UL approved

120V ground fault circuit

interrupter duplex type

receptacle and installation

instructions. Replaces the

factory-installed 120V duplex

receptacle. Each receptacle

of the GFCI duplex is rated

at 20 amps. Maximum total

current from the GFCI duplex

is limited to 20 amps. Two

kits required for all 120V

receptacles on Ranger®

products.

Order K1690-1 for Ranger®

10,000 Plus, Ranger®10,000,

Ranger®250 GXT, Ranger®

250, Ranger®305 G, SAE-400,

SAE-400 Severe Duty

Cold Weather Heater and

Tarp Kit

For engine starting and

operation in extreme cold

weather conditions down

to -40˚F/-40˚C (with the use

of 0W40 synthetic oil and

arctic diesel fuel). Includes

120V AC oil pan heater, 120V

AC engine block heater, and

radiator grill tarp.

Order K2679-1 for

Vantage®400

Cold Weather Heater and

Tarp Kit

For extreme cold conditions

where normal engine starting

is not sufficient. Includes oil

pan heater, battery heater,

engine water heater and

radiator grill tarp

Order K2359-1 for

Vantage®500 (Cummins),

Air Vantage®500

Ether Start Kit

Provides maximum cold

weather starting assistance

for frequent starting below

10°F (-12°C). Required ether

tank is not provided with kit.

(For Cummins engine Ether

Start Kit cannot be used

simultaneously with service

indicator kit).

Order K887-1 for Vantage®

500 (Cummins®& Deutz®),

Air Vantage®500

SPARK ARRESTOR KITS

Spark Arrestor Kit

Attaches to muffler exhaust

tube. Virtually eliminates

spark emissions.

Order K1898-1 for Ranger®

250 GXT, Ranger®250,

Ranger®250 LPG, Ranger®

305 G, Ranger®305 D,

Vantage®300

Spark Arrestor Kit

Attaches to muffler exhaust

tube. Virtually eliminates

spark emissions.

Order K899-1 for

Vantage®500 (Deutz)

Spark Arrestor Kit

Attaches to muffler exhaust

tube. Virtually eliminates

spark emissions.

Order K1847-1 for

Vantage®500 (Cummins®),

Air Vantage®500

Recommended General Options

www.lincolnelectric.com

Engine Drive, con’t.

154

Docking Kit

Secures the K2642-1 Polarity/

Multi-Process Switch to the

engine-driven welder roof.

Release latch permits removal

of K2642-1 Polarity/ Multi-

Process Switch. Made from

stainless steel for rust-free

operation. For all Lincoln

Chopper Technology®engine-

driven welders.

Order K2663-1 for Ranger®

250, Ranger®250 LPG,

Ranger®305 G, Ranger®

305 D, Vantage®300,

Vantage®400, Vantage®500,

Air Vantage®500.

UNDERCARRIAGES

Hand Moving

Undercarriage

For moving by hand.

Order K882-2 for Power Arc®

5500, Weldanpower®125

Hand Moving

Undercarriage

For moving by hand. Overall

width 27" (0.7 m). Includes

heavy-duty puncture-resistant

tires.

Order K889-2 for Ranger®

10,000 Plus, Ranger®10,000,

Ranger®3 Phase

Hand Moving

Undercarriage

Includes no-flat puncture proof

tires. For moving by hand.

Overall width 27" (0.7m).

Order K889-3 for Ranger®

10,000 Plus, Ranger®10,000,

Ranger®3 Phase

All-Terrain Undercarriage

For moving by hand at con-

struction sites. Maneuvers

over obstacles. Heavy-duty

puncture-resistant tires.

Order K1737-1 for Ranger®

10,000 Plus, Ranger®10,000,

Ranger®3 Phase, Ranger®250

GXT, Ranger®250, Ranger®

305 G

Factory Undercarriage

For moving by hand on smooth

surface floors. Heavy-duty,

puncture-resistant tires and

front caster. Convenient

steering handle.

Order K1770-1 for Ranger®

10,000 Plus, Ranger®10,000,

Ranger®3 Phase, Ranger®250

GXT, Ranger®250, Ranger®

250 LPG, Ranger®305G

MISCELLANEOUS KITS

Control Panel Cover Kit

Clear Plexiglas cover to protect

control panel from dirt and

debris, and to visually monitor

machine operation. Lockable

to deter vandalism.

Order K2356-1 for Vantage®

500, Air Vantage®500

Air Dryer Kit

Minimizes water content in

supply air. Avoids cold weather

air hose ice up and water

condensation in air tools during

humid weather. Highly recom-

mended for use with plasma

cutter. Installs inside the

machine for compact operation.

Order K2354-1 for

Air Vantage®500

Digital Weld Meters Kit

Easy-to-read digital meters for

volts and amps. Easy to install.

Order K2467-1 for Vantage®

300. (K2409-1 and K2499-1)

Stainless Steel Sheet

Metal Kit

Stainless steel roof and doors.

Also includes decals (mounted),

door latches, door hooks,

bumpers and all required

mounting hardware.

Order K2423-1 for Pipeliner®

200D, (K6090-9 thru -10),

Classic®300D (K1643-1

thru -6)

Polarity/Multi-Process

Switch

For easy polarity switching.

Example: DC- stick root pass on

pipe and DC+ stick for hot, fill

and cap passes. Also for an

easy process change. Example:

DC+ stick root pass on pipe and

DC- Innershield®self-shielded

flux-cored wire for hot, fill and

cap passes. 6 and 14-pin

remote connections can be

made to this unit. For all

Lincoln Chopper Technology®

engine-driven welders. Mounts

on roof with K2663-1 Docking

Kit.

Order K2642-1 for Ranger®

250, Ranger®250 LPG,

Ranger®305 G, Ranger®305 D,

Vantage®300, Vantage®400,

Vantage®500, Air Vantage®

500

SPARK ARRESTOR KITS,

CON’T.

Spark Arrestor Kit

Attaches to muffler exhaust

tube. Virtually eliminates

spark emissions.

Order K903-1 for Pipeliner®

200D (Kubota®), Classic®

300D (Perkins®& Kubota®),

Vantage®400

Spark Arrestor Kit

Attaches to muffler exhaust

tube. Virtually eliminates

spark emissions.

Order K894-1 for Ranger®

10,000 Plus, Ranger®10,000,

Ranger®3 Phase

Lockable Fuel Cap/Flash

Arrestor Kit

For use in locations where

flash arrestor safety is

required. Lockable fuel cap

prevents tampering with fuel.

Green cap color provides a

visual reminder to use diesel

when refueling.

Order K2340-1 for Vantage®

500, Air Vantage®500

WIRE FEEDER CAPABILITY

CV Adapter

Provides constant voltage

output for semiautomatic

wire welding. Includes 14-pin

MS-Type connection and

local/remote switch.

Order K385-2 for SAE-400

LN-23P Interface Kit

Required for connecting LN™-

23P to the K385-2 CV

Adapter. Includes 50 ft.

(15.2m) control cable.

Order K2379-1

Wire Feed Module

Provides constant voltage

(CV) output with improved arc

stability for Innershield weld-

ing. Also excellent for MIG

welding. Easy installation.

The recommended wire

feeder is the LN™

-25.

Order K623-1 for Pipeliner®

200D, Classic®300D

155155155155 www.lincolnelectric.com

Recommended General Options

Engine Drive, con’t.

155

Large Two Wheel Trailer

For heavy-duty road, off-road,

plant and yard use. Includes

pivoting jack stand, safety

chains, and 14" wheels. Stiff

.120" welded rectangular

steel tube frame construction

is phosphate etched and pow-

der coat painted for superior

rust and corrosion resistance.

Low sway suspension gives

outstanding stability with

manageable tongue weight.

Wheels bearings packed with

high viscosity, high pressure,

low washout Lubriplate®

grease. Includes a Duo-Hitch™

(2" Ball/Lunette Eye combina-

tion hitch). Overall width 60".

Order:

K2637-1 Trailer

K2639-1 Fender &Light Kit

K2640-1 Cable Rack for SAE

400, SAE 400 Severe Duty

Four-Wheeled Steerable

Yard Trailer

For off-road, plant and yard

use. Includes an auto-

matically engaging drawbar

lock when the drawbar is

raised to the verticle position.

13" wheels. Wheel bearings

are packed with high vis-

cosity, high pressure, low

washout Lubriplate®grease.

Assembles directly to the

base of the SAE-400 or SAE-

400 Severe Duty welder. Also

includes a Duo-Hitch™–a2"

Ball/Lunette Eye combination

hitch. Overall width: 55".

Order K2641-1 for SAE-400,

SAE-400 Severe Duty

Four-Wheeled Steerable

Yard Trailer

For off-road, plant and yard

use. Includes an automatical-

ly engaging drawbar lock

when the drawbar is raised to

the verticle position. 13"

wheels. Wheel bearings are

packed with high viscosity,

high pressure, low washout

Lubriplate®grease. Stiff 3/16"

welded rectangular steel

frame construction is phos-

phate etched and powder-

coat painted for superior rust

and corrosion resistance. Also

includes a Duo-Hitch™–a2"

Ball/Lunette Eye combination

hitch. Overall width: 55"

Order K2641-2 for Vantage®

300, Vantage®400, Vantage®

500, Air Vantage®500

TRAILERS

Small Two Wheel Trailer

For heavy-duty road, off-road,

plant and yard use. Includes

pivoting jack stand, safety

chains, and 13" wheels. Stiff

.120" welded rectangular

steel tube frame construction

is phosphate etched and pow-

der coat painted for superior

rust and corrosion resistance.

Low sway suspension gives

outstanding stability with

manageable tongue weight.

Wheels bearings packed with

high viscosity, high pressure,

low washout Lubriplate®

grease. Includes a Duo-Hitch™

(2" Ball/Lunette Eye combina-

tion hitch). Overall width 60".

Order:

K2635-1 Trailer

K2639-1 Fender &Light Kit

K2640-1 Cable Rack

for Ranger®10,000 Plus,

Ranger®10,000, Ranger®

3 Phase, Ranger®250 GXT,

Ranger®250, Ranger®305G,

Ranger®305D

Medium Two Wheel

Trailer

For heavy-duty road, off-road,

plant and yard use. Includes

pivoting jack stand, safety

chains, and 13" wheels. Stiff

.120" welded rectangular

steel tube frame construction

is phosphate etched and pow-

der coat painted for superior

rust and corrosion resistance.

Low sway suspension gives

outstanding stability with

manageable tongue weight.

Wheels bearings packed with

high viscosity, high pressure,

low washout Lubriplate®

grease. Includes a Duo-Hitch™

(2" Ball/Lunette Eye combina-

tion hitch). Overall width 60".

Order:

K2636-1 Trailer

K2639-1 Fender &Light Kit

K2640-1 Cable Rack

for Pipeliner®200D,

Classic®300D, Vantage®300,

Vantage®400, Vantage®500,

Air Vantage®500

UNDERCARRIAGES, CON’T.

Welding Gas Cylinder/LPG

Tank Holder

Holds welding gas cylinder or

LPG tank (for products with

LPG engine). For LPG: Use

first holder for LPG tank and

second holder for welding gas

cylinder. Both holders will

attach to the K1770-1

Undercarriage.

Order K1745-1 for Ranger®

10,000 Plus, Ranger®10,000,

Ranger®3 Phase, Ranger®

250 GXT, Ranger®250,

Ranger®250 LPG,

Ranger®305 G

LPG Tank Strap

Mounts to K1745-1 gas cylin-

der holder to secure LPG tank.

Order K2361-1 for Ranger®

250 LPG

Cable Carrier Kit

Holds up to two 100 ft. (30m)

lengths of #2/0 or smaller

cable. Includes holder tray for

electrodes or miscellaneous

items. For use with K1737-1

or K1770-1 undercarriage.

Order K1739-1 for Ranger®

250 GXT, Ranger®250,

Ranger®250 LPG, Ranger®

305 G

Roll Cage

Improves damage protection

and includes built-in cable

rack. Attaches to K1737-1 or

K1770-1 undercarriage. Can

mount to K2635-1 trailer.

Order K1788-1 for Ranger®

10,000 Plus, Ranger®10,000,

Ranger®3 Phase, Ranger®

250 GXT, Ranger®250,

Ranger®305G

Roll Cage

Improves damage protection

and includes built-in cable

rack. Attaches to K2635-1

trailer.

Order K1789-1 for Ranger®

305D

Recommended General Options

www.lincolnelectric.com

Power Sources

UNDERCARRIAGES

Wheel Kit

Includes axle, two wheels,

and assembly hardware. Can

be installed in minutes.

Order K761 for AC-225,

AC/DC-225/125

Undercarriage

For hand moving. Includes

handle, axle, wheels, front

bracket and mounting

hardware.

Order K866 for Idealarc®250

Undercarriage

Platform undercarriage with

mounting for two gas cylin-

ders at rear of welder.

Order K841 for R3R-400,

R3R-500, CV-400, DC-400

Order K842 for CV-655,

DC-600, DC-655

Order K874 for CV-305

Dual Cylinder Platform

Undercarriage

Platform undercarriage for

mounting two gas cylinders

at rear of welder

Order K1570-1 for Power

Wave®455M, Power Wave®

455M/STT®, V450-PRO

Undercarriage

Includes a dual bottle rack

with chain and front casters,

rear wheels and a handle.

Order K1869-1 for Precision

TIG®275, Precision TIG®375

Under-Cooler Cart Water

Cooler

Includes “cooler-in-a drawer”

with hoses and a lockable

storage drawer on a dual

bottle undercarriage.

Order K1828-1 for Precision®

TIG 275, Precision TIG®375

Valet Style Undercarriage

Offers a unique pull-out han-

dle. It provides cable storage

and the ultimate in portability.

Order K1838-1 for V350-PRO,

Multi-Weld™350, Power

Wave®355M, Pro-Cut®55,

Pro-Cut®80

Understorage Cart

Adds easy shop mobility and

provides shielding gas bottle

platform, handy storage

drawer and two filler rod

holders.

Order K2348-1 for

Precision TIG®225

CARTS

Utility Cart

Heavy duty cart stores and

transports welder, 150 cubic

foot shielding gas cylinder,

welding cables and acces-

sories. Includes stable plat-

forms for welder and gas bot-

tle platform, lower tray for

added storage capacity and

adjustable height handle.

Order K520 for AC-225C,

SP-140T, SP-180T, Power

MIG®140C, Power MIG®

180C

Welding Cart

Lightweight cart stores and

transports welder, 80 cubic

foot shielding gas cylinder,

welding cables and acces-

sories. Includes an angled top

shelf for easy access to con-

trols, lower tray for added

storage capacity, a sturdy

fixed handle and convenient

cable wrap hanger.

Order K2275-1 for V160-S,

V160-T, V205-T AC/DC,

V205-T DC, SP-140T, SP-180T,

Power MIG®140C, Power

MIG®180C, Pro-Cut®25

Inverter and Wire Feeder

Cart

Rear-wheeled cart includes

front casters and no-lift gas

bottle platform. Convenient

handles allow for easy cable

storage while full length side

trays store parts and tools.

Shipped fully assembled.

Small footprint fits through 30

inch door.

Order K1764-1 for STT®-II,

V350-PRO, Power Wave®

355M

Dual Cylinder Kit

Permits side-by-side mounting

of two full size gas cylinders,

with easy loading. For use

with K1764-1 cart and Power

MIG®215, Power MIG®255C,

Power MIG®350MP and

Power Wave®355M.

Order K1702-1

CANVAS COVERS

Small

Protect your machine when

not in use. Made from attrac-

tive red canvas that is flame

retardant, mildew resistant

and water repellent. Includes

a convenient side pocket to

hold welding torch or gun.

Order K2377-1 for SP-140T,

SP-180T, Power MIG 140C,

Power MIG®180C, V160-T,

V205-T AC/DC, V205-T DC

Medium

Protect your machine when

not in use. Made from attrac-

tive red canvas that is flame

retardant, mildew resistant

and water repellent. Fits

Power MIG®or Precision TIG®

machine with undercarriage.

Order K2378-1 for Power

MIG®215, Power MIG®255C,

Power MIG®350

Precision TIG®185,

Precision TIG®225

Large

Protect your machne when

not in use. Made from attrac-

tive red canvas that is flame

retardant, mildew resistant

and water repellent.

Order K886-1 for Ranger®

10,000 Plus, Ranger®10,000,

Ranger®3 Phase

Order K886-2 for Ranger®

250 GXT, Ranger®250,

Ranger®250 LPG, Ranger®

305G

156

157157157157 www.lincolnelectric.com

Recommended General Options

Power Sources

POWER SOURCE OPTIONS

Advanced Control Panel

Provides 2/4-step trigger with

adjustable Pulser controls and

Downslope timer for TIG

welding. Also includes

adjustable Hot Start™and

Arc Force™internal panel

controls for stick welding,

and other user selectable

features.

Order K2621-1 for

Precision TIG®275

Advanced Process Panel

Includes Pulsed MIG,

Pulse-On-Pulse™and Power

Mode™capabilities. Alpha-

numeric display for accurate

setting.

Order K1763-1 for V350-PRO

Factory Model, V450-PRO

Air Filter Kit

Mounts on the front of the

machine and uses cleanable,

all metal air filters. Not com-

patible with dual process

switch.

Order K1486-1 for CV-655

and DC-655

Digital Meter Kit

Accurately displays welding

amps and volts.

Order K1482-1 for CV-655

and DC-655

Dual Process Switch

Mounts on front of machine

and provides polarity change

or electrical isolation. Great

for arc gouging applications

and where two separate

feeders require different out-

put polarity or inductance set-

tings. Not compatible with air

filter kit.

Order K1528-1 for CV-655

and DC-655

Multi-Process Switch

3-position switch allows

quick and easy change from

electrode positive or negative

semiautomatic/automatic

wire feed welding to stick or

air carbon arc gouging.

Order K804-1 for DC-400,

DC-600

Paralleling Kit

Permits paralleling of two

power sources.

Order K1611-1 for DC-600

and DC-655

Order K1897-1 for DC-1000

Order K1900-1 for DC-1500

Power Factor Capacitor

Kit

Used to reduce current draw

and keep electricity costs to a

minimum when machine is

routinely operated at high

outputs. Reduces input amps

by approximately 20% at

rated load.

Order K1894-1 for Idealarc

250 (60 Hz models only)

Power Factor Capacitor

Kit

Used to reduce current draw

and keep electricity costs to

a minimum when machine

is routinely operated at high

outputs.

Order K1831-1 for

Precision TIG®275

42 Volt Transformer Kit

Provides a way to use the

LF-72, LF-74, LN™

-742, LN™

-10,

DH-10 and Cobramatic®wire

feeder on a DC-1000 that has

115V AC available on the

terminal strip.

Order K1520-1 for DC-1000

DeviceNet™Interface

Module

This module provides net-

working capabilities for

Output Control, Weld

Settings, Weld Mode

Selection and Data Logging.

Order K2206-1

for Power Wave®455M,

Power Wave®455M/STT®

Ethernet/DeviceNet™

Interface Module

This module provides all

DeviceNet functionality, net-

working capabilities for Weld

Development, Data Logging,

Systems Updates,

Diagnostics, Weld Settings

and Weld Mode Selection.

Order K2207-2

for Power Wave®455M,

Power Wave®455M/STT®

157

Recommended General Options

www.lincolnelectric.com

MIG Wire Feeder/Welder

158

Power MIG®215:

Magnum®Spool Gun

w/Adapter Module & Gun

Holder

This spool gun accommodates

1 lb. (0.5 kg) spools of alu-

minum wire and features vari-

ous speed adjustments at the

gun. Complete kit includes

spool gun holder, gas hose kit

and easy spool gun connec-

tion in wire drive compart-

ment.

Order K1809-1

Power MIG®350MP:

Magnum®250LX Spool Gun

300 amps, 60% duty cycle.

Feeds .035-3/64” dia. alu-

minum wire on 2 lb. spools.

Order K2490-1

Spool Gun Holder

Provides neat storage of

spool gun cable, and gas hose

on power source.

Order K1738-1

POWER MIG

TIMER KIT

Timer Kit

Adds 4-step trigger interlock,

spot mode, adjustable run-in

speed for smoother arc start-

ing, and adjustable burnback

time to minimize wire sticking

in puddle. Easy to install.

Order K1701-1 for

Power MIG®255C

Spot Timer Kit

This timer allows you to set a

fixed weld time of up to 10

seconds that is initiated when

you pull the gun trigger. Ideal

for making consistent spot

welds on thin sheet metal.

Order K2525-1 for Power

MIG®140C, Power MIG®

180C

3/64" Aluminum Feeding Kit

Conversion kit for welding

with 3/64" (1.2mm) aluminum

wire. Includes drive rolls, con-

tact tips (qty. 2), non-metallic

guides and cable liner.

Order K1703-1 for Power

MIG®215, Power MIG®255C

3/64" Aluminum Feeding Kit

Conversion kit for welding

with 3/64" (1.2 mm) alu-

minum wire. Includes drive

rolls, contact tips (qty. 2),

polished wire guides and

cable liner.

Order K2153-1 for

Power MIG®350

POWER MIG

SPOOL GUN

SYSTEMS

Power MIG®255C:

Magnum®SG Spool Gun

Lightweight, well-balanced,

semiautomatic spool gun

designed primarily for easy,

accurate aluminum wire

feeding.

Order K487-25

Magnum®SG Spool Gun

Control Cable Adapter Plug

Allows K487-25 Magnum®

spool gun’s 6-pin control

cable to plug into the Power

MIG®255C’s 7-pin spool gun

control receptacle.

Order K2445-1

Magnum®250LX Spool Gun

300 amps, 60% duty cycle.

Feeds .035-3/64” dia. alu-

minum wire on 2 lb. spools.

Order K2490-1

Power MIG®140C & 180C

and SP-140T & SP-180T:

Magnum®100SG Spool Gun

Designed to easily feed 4"

(102 mm) diameter 1 lb. (0.45

kg) spools of .030" (0.8 mm)

or .035" (0.9 mm) diameter

SuperGlaze®aluminum MIG

wire. Includes gun, adapter

kit, .035" (0.9 mm) contact

tips (qty. 3), gas nozzle, and

a 1 lb. (0.45 kg) spool of

SuperGlaze®4043 .035" (0.9

mm) MIG wire. Packaged in

a convenient carrying case.

Order K2532-1

WELDING KITS

.035" Aluminum Welding

Kit

Includes drive roll, non-metal-

lic cable liner and contact tips

(qty. 6) for feeding .035" (0.9

mm) aluminum MIG wire.

Also includes 1 lb. spool of

SuperGlaze®4043 aluminum

MIG wire.

Order K664-2 for SP-135T,

SP-175T

.035" Innershield®Welding

Kit

Includes everything needed

for Magnum®100L gun and

cable to use .035" (0.9 mm)

diameter flux-cored wire.

Includes a contact tip, gasless

nozzle, cable liner, and a

10 lb. (4.5 kg) spool of .035"

(0.9 mm) Innershield®

NR®-211-MP wire.

Order K549-1 for SP-135T,

SP-175T

.045" Innershield®Welding

Kit

Includes everything needed

for Magnum®100L gun and

cable to use .045" (1.2 mm)

diameter flux-cored wire.

Includes a .045" (1.2 mm)

knurled drive roll, contact tip,

gasless nozzle, cable liner,

and a 10 lb. (4.5 kg) spool of

.045" Innershield NR®-211-MP

wire.

Order K549-2 for SP-175T

.045" Innershield®Welding

Kit

Includes everything needed to

weld with .045" (1.1 mm)

Innershield®self-shielded

flux-cored wire. Includes an

.035"-.045" (0.9-1.1 mm)

Magnum®100L gun liner, a

.045" (1.1 mm) contact tip, a

gasless nozzle, knurled drive

roll, .045" (1.1 mm) inner wire

guide and 10 lb. (4.5 kg) spool

of .045" (1.1 mm) Innershield®

NR®-212 wire.

Order K2528-1 for

Power MIG®180C

www.lincolnelectric.com

Recommended General Options

Wire Feeder

REGULATORS AND WATER

CONNECTION KITS

Deluxe Adjustable Gas

Regulator & Hose Kit

Accommodates CO2, argon, or

argon-blend gas cylinders.

Includes a cylinder pressure

gauge, dual scale flow gauge

and 4.3 ft. (1.3m) gas hose.

Order K586-1

Harris®Argon Flowmeter

Regulator

Deluxe flowmeter/regulator.

Includes 10 ft. (3.0 m) hose.

Order 3100211

Water Connection Kit

Includes quick connect fit-

tings on front and back of

wire drive for use with water-

cooled guns and Magnum

Coolers. Kit provides for one

gun.

Order K590-6 for LN™

-10,

DH-10, Power Feed™10M,

Power Feed™10M Dual,

Power Feed™25M

DUAL PROCEDURE KITS

AND REMOTE PENDANTS

Dual Procedure/Memory

Panel

User memories work by copy-

ing the weld procedure from

one of the six memories into

either the A or B procedure.

Weld procedures are saved

into the memories only when

the operator chooses.

Order K2360-1 for

Power Feed®10M

Dual Procedure Switch

Allows the use of two weld-

ing procedures with one

Lincoln Magnum®gun. 15 ft.

(4.5m).

Order K683-3 for LN™-10,

DH-10, STT®-10, Power Feed®

10M

STT®Remote Output

Control

Remotely controls peak and

background current. 10 pin

remote control with 25 ft.

(7.6m) of cable.

Order K942-1 for STT®-II

Foot Amptrol®Connector

Kit

Provides 25 ft. (7.6m) of

remote output control for TIG

welding. (6 pin plug connec-

tion).

Order K2320-1 for

Power Feed®10M

Dual Procedure Switch Kit

Easily mounts to gun using

convenient velcro straps to

allow welding operators to

select between two preset

welding procedures or modes.

Plugs into the gun trigger

connector on the wire feeder.

Order K2449-1 for

Power MIG®350

GMA TIMER KITS, GAS

SOLENOID AND BURN-

BACK KITS

LF-72 and LF-74:

Postflow and Burnback

Timer Kit

Provides adjustable delay of

power source output shut off

to prevent electrode sticking

in crater when using high

wire feed speeds.

Order K2330-1 for LF-72,

LF-74

Remote Voltage Control Kit

Allows arc voltage to be

changed at the feeder.

Order K2329-1 for LF-72,

LF-74

LN™

-7, LN™

-8, LN™

-9, and

LN™

-25 PRO:

GMA Timer Kit

Provides delays for preflow

and postflow gas, adjustable

burnback, and a purge/cold

inch switch.

Order K418 for LN™

-7 GMA,

LN™

-9 GMA, LN™

-9F GMA

Gas Solenoid Assembly

Includes solenoid valve and

mounting bracket.

Order K494 for LN™

-7

Gas Solenoid Kit

Includes solenoid valve and

mounting bracket.

Order K425 for LN™

-8, LN™

-9

Burnback Kit

Provides adjustable delay of

power source output shut off

to prevent electrode sticking

in crater when using high

wire feed speeds. Includes a

cold inch switch.

Order K419 for LN™

-7, LN™

-7

GMA, LN™

-9 GMA

Order K202 for LN™

-8, LN™

-9

Preflow, Postflow and

Burnback Timer Kit

Provides adjustable delay of

power source output shut off

to prevent electrode sticking

in crater when using high

wire feed speeds.

Order K2330-2 for

LN™-25 PRO

159

Recommended General Options

www.lincolnelectric.com

Wire Feeder, con’t.

CONTROL CABLES AND ADAPTERS

Description Connection Order No.

Wire Feeder Control Cables

Wire Feeder Control Cable Male 6-pin to female 14-pin K1818-10 (for LN™

-7)

Wire Feeder Control Cable Male 9-pin to female 14-pin K1819-10 (for LN™

-15, LN™

-25)

Wire Feeder Control Cable Male 9-pin to female 14-pin K1820-10 (for LN™

-8, LN™

-9)

Wire Feeder Control Cable Male 14-pin to female 9-pin K1501-10 (for LN™

-10, DH-10)

Wire Feeder Control Cable Male 14-pin to female 8-pin K2393-1, 25 ft. (for LN™

-23P [K316L-2])

Wire Feeder Control Cable Male 14-pin to female 8-pin K2393-2, 75 ft. (for LN™

-23P [K316L-2])

Extensions and Adapters

Wire Feeder Control Cable Extension Male 14-pin to female 14-pin K1797-10 for 10 ft. (3 m)

(May require K1818-10, K1819-10, K1797-25 for 25 ft. (7.6 m)

K1820-10 or K1501-10, depending K1797-50 for 50 ft. (15.2 m)

on the feeder) K1797-100 for 100 ft. (30.4 m)

Adapter Cable for Control Cable to Male 14-pin control cable to K1798

Terminal Strip of Power Source terminal strip

ArcLink

/Linc-Net

™

Control Cables

ArcLink®/Linc-Net™Control Cables For Power Wave®/Power Feed™K1543-8 for 8 ft. (2.5 m)

Systems K1543-16 for 16 ft. (4.8 m)

K1543-25 for 25 ft. (7.6 m)

K1543-50 for 50 ft. (15.2 m)

K1543-100 for 100 ft. (30.4 m)

160

Sense Lead Kit

Recommended for extended

cable length. Application

allows machine to sense volt-

age directly at the work piece

for improved arc performance.

Order K940-25 for 25 ft.

(7.6 m)

Order K940-75 for 75 ft.

(23 m) for STT®-II, Power

Wave®355M, Power Wave®

455M/STT®

Universal Adapter Plug

The adapter plug allows user

connection of any suitable

accessory or wire feeder

cable to the output contactor

and auxiliary power circuitry

of power source with 14-pin

receptacle. Consists of a

14-pin MS-type (Amphenol)

plug with 8" (203mm) stripped

leads.

Order K867

ArcLink®“T” Connector Kit

For connecting multiple feed-

ers to a single power source.

Order K2429-1

Adapter for Competitive

Power Sources

Allows wire feeder to connect

to select Miller Electric®

power sources.

Order K2335-1 for LF-72,

LF-74

CONTROL CABLES AND

ADAPTERS

Remote Control Cable

Adapter

Y connector adapter for con-

necting K857 Remote Output

Control (6 pin plug connec-

tion) and wire feeder input

cable (14-pin plug connection)

to power source 14-pin recep-

tacle.

Order K864 for CV-305,

CV-400, CV-655, DC-400,

DC-600, DC-655

Jumper Plug Kit

Required to close the contac-

tor in the power source when

the power source is used with

a remote output contactor

such as the contactor in

across-the-arc wire feeders.

Order K484 for LN™

-15,

LN™

-25

Recommended General Options

www.lincolnelectric.com

Wire Feeder, con’t.

Connection Description Order No.

Twist-Mate™to Lug 1/0, 350A, 60% duty cycle, 10 ft. (3.0 m) Order K1840-10

Lug to Lug 3/0, 600A, 60% duty cycle, 10 ft. (3.0 m) Order K1842-10

3/0, 600A, 60% duty cycle, 35 ft. (10.6 m) Order K1842-35

3/0, 600A, 60% duty cycle, 60 ft. (18.2 m) Order K1842-60

4/0, 600A, 60% duty cycle, 110 ft. (33.5 m) Order K1842-110

Twist-Mate™to Twist-Mate™1/0, 350A, 60% duty cycle, 25 ft. (7.6 m) Order K1841-25

2/0, 350A, 60% duty cycle, 50 ft. (15.2 m) Order K1841-50

WELD CABLES

Coaxial Weld Power

Cables

Recommended for STT®and

pulse welding when using

long distances between

feeder and power source.

Order K1796-25

25 ft. (7.6 m), 350 amps

Order K1796-50

50 ft. (15.2 m), 350 amps

Order K1796-75

75 ft. (22.8 m), 325 amps

Order K1796-100

100 ft. (30.4 m), 300 amps

ADAPTERS AND

PACKAGES

Twist-Mate™to Lug

Adapter

For connection of lugged

cable to Twist-Mate™connec-

tors, 18" (457 mm) long.

Order K2176-1 for

V350-PRO, Power Wave®

355M

Work and Wire Feeder 2/0

Weld Cable Package

Includes Twist-Mate™connec-

tors, work clamp, 15 ft.

(4.5 m) work cable and 10 ft.

(3.0 m) electrode cable. Rated

350 amps, 60% duty cycle.

Order K1803-1 for CV-305,

V350-PRO, Power Wave®

355M

Work Lead Package

15 ft. (4.5 m) 4/0 cable with

1/2" (12.7 mm) stud lug and

work clamp

Order K2149-1

Work Clamp and Cable

Assembly

15 ft. 2/0 cable with 1/2"

(12.7 mm) stud lug and work

clamp.

Order K2150-1

Twist-Mate™Cable Plug

For connecting welding

cable to output terminal

receptacles.

Order K852-25 for V155-S

Order K852-50 for V160-S

Twist-Mate™Cable Plug

For connecting welding

cable to output terminal

receptacles.

Order K852-70 for 1/0-2/0

(50-70 mm2) cable

Order K852-95 for 2/0-3/0

(70-95 mm2) cable.

Order both for V275-S,

CV-305, STT®-II, V350-PRO,

Power Wave®355M

Twist-Mate™Cable

Receptacle

For connecting welding cable

to Twist-Mate cable plug.

Order K1759-70 for 1/0-2/0

(50-70 mm2) cable

Order K1759-95 for 2/0-3/0

(70-95 mm2)

STANDS AND

UNDERCARRIAGES

Heavy Duty Wire Reel

Stand

For use with Lincoln®10-60

lb. (4.5-27.2 kg) wire pack-

ages that use a 2" (51 mm)

spindle. Hole in stand fits

over lift bail.

Order K1524-3 for LF-72,

LF-74, LN™

-7, LN™

-8, LN™

-9

Insulated Lift Bail

Allows the entire wire feeder

to be hung from a crane or

hook. Use with Heavy Duty

Wire Reel Stand.

Order K1555-1 for LF-72,

LF-74, LN™

-7, LN™

-8, LN™

-9,

LN™

-10, STT®-10, PF-10

Swivel Platform

Mounts to the lift bail on the

power source and bottom of

the Heavy Duty Wire Reel

Stand. Wire feeder may be

lifted off if needed.

Compatible with Light Duty

Caster Kit. Includes “lazy

susan” parts tray.

Order K1557-1 for LF-72,

LF-74, LN™

-7, LN™

-8, LN™

-9,

LN™

-10, STT®-10, PF-10

Caster Kit – Light Duty

Mounts to the Heavy Duty

Wire Reel Stand. Allows

for easy movement of wire

feeder.

Order K1556-1 for LF-72,

LF-74, LN™

-7, LN™

-8, LN™

-9,

LN™

-10, STT-10, PF-10

Standard Duty Wire Reel

Stand

For use with Lincoln 10-44 lb.

(4.5-20 kg) wire packages that

use a 2" (51 mm) spindle.

Standard on K2327-2 LF-72

wire feeder.

Order K2328-1 for LF-72,

LF-74

Lift Bail Kit

Allows the entire wire feeder

to be hung fram a crane or

hook. Use with Standard Duty

Wire Reel Stand.

Order K2331-1 for LF-72,

LF-74

Lightweight Swivel Kit

Allows wire feeder to freely

turn. For use with Standard

Duty Wire Reel Stand.

Order K2332-1 for LF-72,

LF-74

Undercarriage

Includes mounting frame,

front casters, rear wheels and

handle for hand towing. For

use with Wire Reel Stand.

Order K163 for LF-72, LF-74,

LN™

-7, LN™

-8, LN™

-9

Weld Power Cables

161

162162162162 www.lincolnelectric.com

Recommended General Options

Wire Feeder, con’t.

162

Portable Digital Wire Feed

Speed Meter

When clamped on an exposed

section of continuously fed

electrode, unit reads wire

feed speed in inches per

minute.

Order K283

Accu-Trak®Drum

Payoff Kit

A Payoff Kit must be used

with Accu-Trak®Drums to

ensure precise feeding. The

fitting on the top of the Payoff

Kit has a 1/2-14 NPT internal

pipe thread to facilitate the

connection of the conduit.

Order K884-5 for 500 lb.

Accu-Trak®Drum

Order K884-6 for 250 lb. and

1,000 lb. Accu-Trak®Drums

Accu-Pak®Box Payoff Kit

A Payoff Kit is necessary for

our 100% recyclable Accu-

Pak®Box to ensure precise

feeding. The fitting on the top

of the Payoff Kit has a 1/2-14

NPT internal pipe thread to

facilitate the connection of

the conduit.

Order K2175-1 for 500 lb.

Accu-Pak®Box

Order K2175-2 for 1,000 lb.

Accu-Pak®Box

Wire Straightener

Straightens wire for better,

smoother feeding.

Order K1733-1 for LN™

-10,

DH-10, Power Feed™10M,

Power Feed™10R

Micro Wire Straightener

Straightens .035"-1/16"

(0.9-1.6 mm) wire for use

with portable feeders.

Order K1733-4

for Power Feed™25M and

LN™

-25 PRO

Spindle Adapter for

Readi-Reels®and Spools

2" (51 mm) O.D. spindle for

mounting Readi-Reels®and

2" (51 mm) I.D. spools up to

60 lb. (27.2 kg) capacity to

custom installations.

Order K162-1

Incoming Bushings for

Lincoln®Conduit

Connects directly to

Magnum®plastic conduit

(not included), for use in

boom systems, long

distances, or large payoff

packages.

Order K1546-1

for .025-1/16”

Order K1546-2

for 1/16-1/8”

Portable Feeder Case

Replace a damaged case

without replacing the entire

unit.

Order K2596-1 Aluminum,

for Power Feed™25M

(shown), LN™

-25 PRO

Order K2596-2

Polycarbonate, for Power

Feed™25M, LN™

-25 PRO

(shown)

WIRE ADAPTERS, COVERS

AND STRAIGHTENERS

8" O.D. Spool Adapter

Permits 8" (200 mm) O.D.

spools to be mounted on

2" (51 mm) O.D. spindles.

Order K468

14 lb. Innershield®Coil

Adapter

Permits 14 lb. (6 kg)

Innershield®electrode coils to

be mounted on 2" (51 mm)

O.D. spindles.

Order K435

22-30 lb. Readi-Reel®

Adapter

Adapts 22-30 lb. (10-14 kg)

Lincoln Readi-Reels®of elec-

trode to 2" (51 mm) spindle.

Order K363P

50-60 lb. Readi-Reel®

Adapter

Adapts 60 lb. (27.2 kg) coils

of Lincoln®electrode to 2"

(51 mm) spindle.

Order K438

50-60 lb. Coil Adapter

Adapts 50-60 lb. (22.6-27.2

kg) coils of Lincoln®electrode

to 2" (51 mm) spindle.

Order K1504-1

Plastic Wire Cover

Plastic enclosure for 30-44

lbs. (13.6-19.9 kg) wire

packages.

Order K1634-1

Plastic Wire Cover Kit

Plastic enclosure for up

to 60 lb. (27.2 kg) wire

packages.

Order K1634-2

Shown: Aluminum Case

for Power Feed

™

25M

Shown: Polycarbonate Case

for LN

™

-25 PRO

Recommended General Options

www.lincolnelectric.com

Wire Feeder, con’t.

™

-7 GMA, LN

™

-23P, LN

™

-25, LN

™

-35

Description Product Number

Solid Wire

.023"-.025" (0.6-0.9 mm) KP653-025S

.030" (.8 mm) KP653-030S

.035"-.040" (0.9-1.0 mm) KP653-035S

.045"-.052" (1.2-1.4 mm) KP653-052S

Cored Wire

.035" (0.9 mm) KP653-035C

.045"-.052" (1.2-1.4 mm) KP653-052C

Solid or Cored Wire

1/16" (1.6mm) KP653-1/16

.068"-3/32" (1.7-2.4 mm) KP653-3/32(2)

Hardfacing

7/64" (2.8 mm) KP653-7/64H(1)

LN™-8, LN™-9

Solid Wire

.030"-.035" (0.8-0.9 mm) KP502-035

.040", .045"-.052" (1.0-1.4 mm) KP502-052

1/16" (1.6 mm) KP502-1/16

Cored Wire

.045"-.052" (1.0-1.4 mm) KP502-052C

1/16"-.062" (1.6 mm) KP502-1/16C

7/64"-.120" (2.8-3.0 mm) KP502-120

Solid or Cored Wire

.068"-3/32" (1.7-2.4 mm) KP502-3/32

Hardfacing

7/64" (2.8 mm) KP502-7/64H

DRIVE ROLL AND GUIDE TUBE KITS DRIVE ROLL AND WIRE GUIDE KITS

Power MIG

215, 255C, 350MP, LN

™

-15,

Power Feed

™

25M, LF-72, LN

™

-25 PRO

Description Product Number

Solid Wire (includes stainless steel)

.023-.030" (0.6-0.8mm) KP1696-030S

.035" (0.9mm) solid KP1696-035S

.035", .045" (0.9, 1.2mm) KP1696-1(1)

.040" (1.0mm) KP1696-2(1)

.045" (1.2mm) KP1696-045S

.052" (1.4mm) KP1696-052S

1/16" (1.6 mm) KP1696-1/16S(1)

Cored Wire

.030-.035" (0.8-0.9mm) KP1697-035C

.040-.045" (1.0-1.2mm) KP1697-045C

.052" (1.4mm) KP1697-052C

1/16" (1.6mm) KP1697-1/16C

.068-.072" (1.7-1.8mm) KP1697-068

5/64" (2.0mm) KP1697-5/64

3/32" (2.4mm) KP1505-3/32(2)

Aluminum Wire

.035" (0.9mm) KP1695-035A

.040” (1.0mm) KP1695-040A

3/64” (1.2mm) KP1695-3/64A

1/16" (1.6mm) KP1695-1/16A(1)

LF-74, LN

™

-10, DH-10, Power Feed

10M,

Power Feed

™

10M Dual

Description Product Number

Solid Wire, Smooth V Groove

.023-.030” (0.6-0.8mm) KP1505-030S

.035” (0.9mm) KP1505-035S

.040-.045” (1.0-1.2mm) KP1505-045S

.052” (1.4mm) KP1505-052S

1/16” (1.6mm) KP1505-1/16S

Cored Steel Wire, Knurled V Groove

.030-.035” (0.8-0.9mm) KP1505-035C

.040-.045” (1.0-1.2mm) KP1505-045C

.052” (1.4mm) KP1505-052C

1/16” (1.6mm) KP1505-1/16C

7/64” Hardfacing KP1505-7/64H(2)

(Knurled V Groove with matching Smooth U Groove)

Cored or Solid Steel Wire, Knurled V Groove

.068-.072” (1.8mm) KP1505-068

5/64” (2.0mm) KP1505-5/64

3/32” (2.4mm) KP1505-3/32

7/64” (2.8mm) KP1505-7/64(3)

.120” (3.2mm) KP1505-120(3)

Aluminum Wire, Smooth U Groove

.035” (0.9mm) KP1507-035A

.040” (1.0mm) KP1507-040A

3/64” (1.2mm) KP1507-3/64A

1/16” (1.6mm) KP1507-1/16A

3/32” (2.4mm) KP1507-3/32A(3)

(1) Not for use with the LN™

-15.

(2) Not for use with the LN™

-15 or LF-72.

(3) Not for use with the LF-74.

(1) Not for use with the LN™

-25.

(2) For LN™

-7 only.

2-Roll

Wire

Drive

Systems

4-Roll

Wire

Drive

Systems

2-Roll

Wire

Drive

Systems

163

Recommended General Options

www.lincolnelectric.com/mig-guns

Gas-ShieldedSelf-ShieldedSpool Guns

Fume

Extraction Sub

Arc

MIG

Aluminum MIG

Flux-Cored,

Gas-Shielded

Flux-Cored,

Self-Shielded

Submerged Arc

Dual Schedule

Dual Procedure

Water-Cooled

Fume Extraction

MODEL PROCESSOUTPUT FEATURES

Magnum®100 Amp Gun

Magnum®200 Amp Gun

Magnum®250 Amp Gun

Magnum®300 Amp Gun

Magnum®400 Amp Gun

Magnum®550 Amp Gun

Magnum®450 Amp Gun

Magnum®Pro 250 Gun

Magnum®Pro 350 Gun

Magnum®Pro 450 Gun

Magnum®Pro 550 Gun

Magnum®250 Amp Gun

Magnum®350 Amp Gun

Magnum®450 Amp Gun

Magnum®600 Amp Gun

Magnum®250LX Spool Gun

Magnum®SG Spool Gun

Magnum®100SG Spool Gun

Magnum®600 Amp Gun

Magnum®250 Amp Gun

Magnum®350 Amp Gun

Magnum®500 Amp Gun

Magnum®Pro 350XA Gun

Magnum®Pro 550XA Gun

Magnum®250XA Gun

Magnum®400XA Gun

200

250

300

400

450

250

350

500

600

450

250

130

300

250

350

600

550

Current Range

(Amps) Duty

Cycle Wire Diameter Range

in. (mm)

60%

100%

60%

100%

60%

30%

60%

.025-.045 (0.6-1.2)

.035-.045 (0.9-1.2)

.035-5/64 (0.9-2.0)

.035-1/8 (1.3-3.2)

.035-5/64 (0.9-2.0)

.035-5/64 (1.3-2.0)

.035-3/32 (1.3-2.4)

.052-1/8 (1.3-3.2)

.062-3/32 (1.6-2.4)

3/32-.120 (2.4-3.0)

5/64-.120 (2.0-3.0)

.035-3/32 (0.9-2.4)

.035-1/16 (0.9-1.6)

.035-.045 (0.9-1.2)

.052-1/8 (1.3-3.2)

7/64-.120 (2.8-3.0)

.023-3/64 (0.6-1.2)

.030-.035 (0.8-0.9)

5/64-3/32 (2.0-2.4)

.068-3/32 (1.7-2.4)

.062-3/32 (1.6-2.4)

DON’T BE UNDERGUNNED!

Magnum®Guns Increase Your:

• Productivity

• Ease-Of-Use

• Peace-Of-Mind

••

•

164

100

.025-.045 (0.6-1.2)

www.lincolnelectric.com/mig-guns

Recommended General Options

Welding Guns

Magnum®Guns

MIG and Gas-Shielded Cored Wire Guns

Magnum®MIG and gas-shielded cored wire guns are engineered with the welder in mind. The handle grip design provides balance, reduces operator fatigue and offers a sure,

confident grip. Magnum®gas-shielded welding guns have outstanding construction including a proprietary wound liner, a durable abrasion-resistant gun cable outer jacket and a

gooseneck that’s three-layer insulated. Gun nozzles, contact tips, gas diffusers and nozzle insulators are manufactured to tight tolerances and deliver consistent arc performance,

improved electrical conductivity and wire feedability.

For more information on Magnum

MIG (GMAW) and gas-shielded cored welding guns, request publication E12.10.

Cable

Gun Type Length Wire Diameter Wire Diameter

ft. (m) .025"-.035" (0.6-0.9 mm) .035"-.045" (0.9-1.2 mm)

Standard 10 (3.0) K530-5 K530-3 (FCAW-SS only)

K530-6(1)

Magnum®100L (100 amps, 60% duty cycle, CO2shielding gas. Includes Gun Connector.)

Cable

Gun Type Length Wire Diameter

ft. (m) .035"-.045" (0.9-1.2 mm)

Standard 12 (3.6) K533-7 (Fixed Gas Nozzle)

15 (4.5) K533-3 (Adjustable Gas Nozzle)

Magnum®250L (250 amps, 60% duty cycle, CO2shielding gas. Includes Gun Connector.)

Cable

Gun Type Length Wire Diameter

ft. (m) .035"-.045" (0.9-1.2 mm)

Standard 12.5 (3.8) K524-5 (Fixed Gas Nozzle)

Magnum®250SP (250 amps, 60% duty cycle, CO2shielding gas. Includes Gun Connector.)

Wire Diameter Wire Diameter Wire Diameter

Cable .035"-.045" (0.9-1.2 mm) .052"-1/16" (1.3-1.6 mm) 1/16"-5/64 (1.6-2.0 mm)

Gun Type Length Gun Connector Gun Connector Gun Connector

ft. (m) Open-End Fast-Mate™Package Open-End Fast-Mate™Open-End

Standard 10 (3.0) K470-1 K478-1 — — K478-3 —

12 (3.6) K470-7 — — — — —

15 (4.5) K470-2 K478-2 K1802-1(2) K470-4 — K470-6

Magnum®300 (300 amps, 60% duty cycle, CO2shielding gas.)

Wire Diameter Wire Diameter Wire Diameter

Cable .035"-.045" (0.9-1.2 mm) .052"-1/16" (1.3-1.6 mm) 1/16"-5/64" (1.6-2.0 mm)

Gun Type Length Gun Connector Gun Connector Gun Connector

ft. (m) Open-End Fast-Mate™Package Open-End Fast-Mate™Package Open-End Fast-Mate™Package

Standard 10 (3.0) K471-1 K479-1 — — — — — — —

12 (3.6) K471-7 K479-7 — K471-8 — — — — —

15 (4.5) K471-2 K479-2 K2286-1(2) K471-4 K479-4 K471-22(3) K471-6 K479-6 K471-23(3)

K471-21(3)

20 (6.1) K471-10 — — K471-11 — — — — —

25 (7.6) K471-13 — — K471-14 — — K471-15 — —

Dual 15 (4.5) K574-1 K575-1 — K574-2 K575-2 — — — —

Schedule 25 (7.6) K574-4 — — — — — — — —

Dual 10 (3.0) — K1723-1 — — — — — — —

Procedure 15 (4.5) K1722-2 K1723-2 — — — — — — —

25 (7.6) K1722-3 K1723-3 — — — — — — —

Short Neck 10 (3.0) K541-1 — — — — — — — —

15 (4.5) K541-3 — K541-23(2) ——————

Magnum®400 (400 amps, 60% duty cycle, CO2shielding gas.)

Wire Diameter Wire Diameter

Cable .025"-.030" (0.6-0.8 mm) .035"-.045" (0.9-1.2 mm)

Gun Type Length Gun Connector Gun Connector

ft. (m) Open-End Fast-Mate™Package Open-End Fast-Mate™Package

Standard 10 (3.0) — — — K497-2 K498-2 —

12 (3.6) — — — K497-6 K498-6 —

15 (4.5) K497-3 — K497-20(3) K497-1 K498-1 K497-21(3)

Magnum®200 (200 amps, 60% duty cycle, CO2shielding gas.)

Magnum

100L Gun

Magnum

200 Gun

Magnum

250L Gun

Magnum

250SP Gun

Magnum

300 Gun

Magnum

400 Gun

165

(1) Includes 4-pin MS-Type

connection for trigger control

(2) Includes K466-1 Connector Kit

(3) Includes K466-10 Connector Kit

K126 Gun

Recommended General Options

www.lincolnelectric.com/mig-guns

Self-Shielded Cored Wire Guns

Durable and reliable, Magnum®semiautomatic flux-cored gun and cable assemblies have been

proven tough in the field. These lightweight and maneuverable gun and cable assemblies are

designed for welding with self-shielded, flux-cored arc welding (FCAW-S) continuous feed wires.

Request publication E12.110.

Welding Guns, con’t.

Magnum®Guns

Wire Diameter Wire Diameter Wire Diameter

Cable .035"-.045" (0.9-1.2 mm) .052"-1/16" (1.3-1.6 mm) 5/64"-3/32 (2.0-2.4 mm)

Gun Type Length Gun Connector Gun Connector Gun Connector

ft. (m) 600A Open-End 600A Open-End 500A Open-End 600A Open-End 500A Open-End

Standard 10 (3.0) — K598-5 — — —

12 (3.6) — K598-6 — — —

15 (4.5) — K598-7 K598-16 K598-11 K598-17

25 (7.6) K598-4 — — — —

Magnum®550 (550 amps, 60% duty cycle, CO2shielding gas.)

Cable Wire Diameter Wire Diameter Wire Diameter Wire Diameter Wire Diameter

Gun Type Length .035"-.045" (0.9-1.2 mm) .052"-1/16" (1.3-1.6 mm) 1/16"-5/64" (1.6-2.0 mm) .035"-3/64" (0.9-1.2 mm) 1/16" (1.6 mm)

ft. (m)

Standard 10 (3.0) — — — K684-17 K684-18

15 (4.5) K684-12 K684-14 K684-16 — —

Magnum®450 Water-Cooled (450 amps, 100% duty cycle, CO2shielding gas.)

Order

Model Number

Feed Plate Gun Bushing

10 Series, 15 Series K1500-1

&LF-72, LF-74

Lincoln Adapters (for Self-Shielded Cored Wire Guns)

MIG and Gas-Shielded Cored Wire Guns, con’t.

Diameter Length Order

Gun Type Amperage in. (mm) ft. (m) Angle Number

K126 350 .062-3/32 10 (3.0) 62° K126-1

(1.6-2.4) 15 (4.5) 62° K126-2

K345 350 .068-5/64 10 (3.0) 90° K345-10

(1.7-2.0)

K115 450 3/32 (2.4) 10 (3.0) 45° K115-10

10 (4.5) 82° K115-3

15 (4.5) 82° K115-4

7/64 (2.8) 10 (3.0) 82° K115-1

15 (4.5) 45° K115-8

15 (4.5) 82° K115-2

K116 600 7/64 (2.8) 15 (4.5) Straight K116-2

Magnum®Self-Shielded Cored Wire Guns

Magnum

550 Gun

166

Order

Brand Model Number

Magnum

200, 300

400 Guns

Lincoln LN™-7 Series, LN™-25 K466-1

LN™-8, LN™-9 (using smaller than 1/16” wire)

LN™-35

Wire-Matic Power MIG K466-6

LN™-8, LN™-9 K466-8

Small wire feed welders K466-9

(e.g. SP-100T, SP-125 Plus)

Lincoln/ Power Feed 10, LN™-10, LN™-15, LN™-72, K466-10

Tweco®Adapted LF-4, DH-10 & STT-10

Magnum

550 Gun

Lincoln LN™-7 Series, LN™-25 LN™-8, K613-1

LN™-9 using smaller than 1/16" wire

LN™-8, LN™-9 Series (1/16" &larger wires) K613-6

10 Series Feeders K613-7

Lincoln Adapters (for MIG and Gas-Shielded Cored Wire Guns)

Order

Brand Model Number

Magnum

450WC Gun

Lincoln LN™-7, LN™-8, &LN™-9 Series K489-1

LN™-9 with K319 Dual Procedure Kit K573-1

LN™-25 K489-2

Power Feed 10, 10 Series Feeder &LN™-15 K489-7

Wire-Matic, Power MIG Small wire feed K489-8

Tweco Adapted No. 2, No.3, or No. 4 Guns K489-4

Lincoln Adapters (for 450WC Gun)

167 www.lincolnelectric.com/mig-guns

Recommended General Options

Welding Guns, con’t.

Push-Pull Guns

Python®and Python®

Plus

Push-Pull Guns

Hold the Python®in your hand and you’ll know why this is a favorite among new and experienced welders. The

ergonomic handle design, fingertip controls and foolproof set-up make the Python the most advanced gooseneck gun

on the market. The Python®family offers several options, starting with the standard air-cooled Python®rated 200 amps

at 100% duty cycle. The water-cooled version has a rating of 400 amps, 100% duty cycle. The standard Python®gun has

a separate wire and conduit, power and gas connections. The Python®

Plus

air-cooled models feature a Magnum®backend

that integrates power, gas, and wire conduit into a single easy connection for direct plug into a Power MIG®350

Power Feed™10M.

Request publication E12.13

Prince®XL Push-Pull Gun

The Prince®XL is one of the smallest, lightest pistol grip push-pull guns you can buy. It’s a

favorite among experienced welders who appreciate the versatility of the Prince®XL system.

Choose the standard straight barrel or optional curved barrel with ratings up to 200 amps 100%

duty cycle. The patented EZ-Lock system makes rotating or changing the barrel an easy no-tool

“twist of the wrist.” An ingenious 3-3/4 turn potentiometer is easily adjustable and conveniently

hidden in the base of the handle for added protection. No matter what the situation demands, the

Prince®XL delivers.

Request publication E12.11

Diameter Length Pruduct

Model in. (mm) Description ft. (m) Number Machine Adapter

Python®.030-1/16 Air-Cooled 25 (7.6) K2211-2 Power Feed™10M, K2339-1

(0.8-1.6) 50 (15.2) K2211-3 Power Feed™25M, K2339-1

Water-Cooled 25 (7.6) K2212-2 Power MIG®350

, K2154-1

Cobramatic®None

Python®-

Plus

.030-1/16 Air-Cooled 15 (4.5) K2447-1 Power Feed™10M, None

(0.8-1.6) 25 (7.6) K2447-2 Power Feed™25M, None

50 (15.2) K2447-3 Power MIG®350

, None

Prince®XL .030-1/16 Air-Cooled 25 (7.6) K2296-2 Power Feed™10M, K2339-1

(0.8-1.6) Power Feed™25M, K2339-1

Power MIG®350

, K2154-1

Cobramatic®None

Push-Pull Guns

167

NOTE: Prince

XL, Python

and Python

Plus

are registered trademarks of MK Products, Inc.

Push-Pull Gun Connection Kit

For push-pull tguns. Includes push-pull

gun receiver bushing, fittings, modified

gas-bypass valve, valve removal tool

and control cable extension assembly.

Order K2339-1

for Power Feed™10M,

Power Feed™25M

Push-Pull Gun Connection Kit

Required for aluminum welding with

the Prince®XL, Python®and CobraMax™

air or water-cooled push-pull guns.

Includes power block, gun bushing,

gas hose adapter, gun gas bypass

valve (required for Prince®XL gun only),

and wire reel brake limiter. Requires

aluminum drive roll kit.

Order K2154-1

for Power MIG®350

, Prince®XL,

Python®(non Plus version).

PUSH-PULL GUN ACCESSORIES

Recommended General Options

www.lincolnelectric.com

Welding Guns, con’t.

168

Magnum®100SG Spool Gun

The Magnum®100SG spool gun is the lowest cost way to add reliable and precisespool gun wire feeding

performance for soft aluminum wire. It’s easy to set up, doesnot require a bulky outboard adapter/power

module and shares gun expendable partswith the standard MIG gun included with the Power MIG®models.

Request publication E12.21

Spool Guns

Magnum®SG Spool Gun

The Magnum®SG – a lightweight, well balanced semiautomatic spool gun designed for

easy and reliable aluminum wire feeding with a variety of CV power sources and engine-driven

welders. Rated 250 amps @ 60%, the Magnum®SG features a generous 25 ft (7.5 m) gun cable

and integrated wire feed speed control in the handle to cut your trips back to the power source.

Easy to set up, operate and maintain...the Magnum®SG is a great addition to your welding tool set.

Request publication E12.22

Magnum®250LX™Spool Gun

The Magnum®250LX™spool gun is a professional grade solution for feeding small spools of

aluminum and steel wire. Featuring a 1-year warranty and a 280A 60% duty cycle rating, the

Magnum®250LX™is a combination of durability and performance. The gun is well balanced and

lightweight, and the unique oval shaped handle with finger ribs ensures both comfort and a sure grip.

The Magnum®250LX™is an ideal complement to the Power MIG®350

and the Power MIG®255C.

Request publication E12.25

Diameter Length Pruduct

Model in. (mm) Description ft. (m) Number Machine Adapter

Magnum®100SG .030-.035 130A/30% 10 (3.0) K2532-1 Power MIG®140C None

(0.8-0.9) Power MIG®180C

SP-140T

SP-180T

Magnum®SG .025-3/64 250A/60% 25 (7.5) K487-25 Power MIG®215 Incl. with

(0.6-1.2) K1809-1

Magnum®250 LX™.025-3/64 CO2: 300A/60% 25 (7.5) K2490-1 Power MIG®255C None

(0.6-1.2) Ar: 280A/60% Power MIG®350

None

Ar: 200A/100%

Spool Guns

SG Control Module

Provides control of wire speed and gas

flow. For use with CV power sources

and CV Engine Drives with output

contactor.

Order K488

Control Module Input Cable

Terminal Strip and Lug. Required

for connection of control module to

power source. Consists of control

and electrode cables and gas line.

10 ft. (3.0 m). For Lincoln®power

sources having terminal strip and

lug connections.

Order K492-10

Control Module Input Cable

14-pin MS-type & Lug. Required

for connection of control module to

power source. Consists of control and

electrode cables and gas line. 10 ft.

(3.0 m). For Lincoln®engine driven

power sources with 14-pin MS-type

connection, separate 115V NEMA

receptacles and lug power connections.

Order K691-10

Control Module Input Cable

14-pin MS-type and Twist-Mate™.

Required for connection of control

module to power source. Consists of

control and electrode cables and gas

line. 10 ft. (3.0 m). For Lincoln®power

sources having 14-pin MS-type control

connections and Twist-Mate™power

connections.

Order K493-10

SPOOL GUN ACCESSORIES

169 www.lincolnelectric.com/mig-guns

Recommended General Options

Welding Guns, con’t.

Fume Extraction & Submerged Arc Guns

169

(See page 92, Environmental Section, for other Fume Extraction attachments and accessories)

FUME EXTRACTION GUNS

Magnum®Pro 350XA

350 amp capacity at 100%

duty cycle (CO2). Delivers

superior fume extraction per-

formance in severe GMAW

and FCAW-GS applications.

Order K2649-1

Magnum®Pro 550XA

Rated 550 amps at 100% duty

cycle (O2shielding). Toughest

smoke gun in the business

for GMAW and FCAW-GS

applications.

Order K2650-1

Magnum®250XA

Lightweight and balanced

Fume Extraction Gun for

GMAW and FCAW-GS

welding .035"-045" wire.

250 amps at 60% duty cycle

(CO2) with a 45° Gooseneck.

Includes a 15 ft. cable.

Order K566-2

Magnum®400XA

Lightweight and balanced

Fume Extraction Gun for

GMAW and FCAW-GS

welding .035"-1/16" wire.

400 amps at 60% duty cycle

(CO2) with 45° or a 60°

Gooseneck. Includes a 15 ft.

cable.

Order K556-2 for 45°

Order K556-14 for 60°

Magnum®250A Gun

For Innershield®or Lincore®.

Rated 250 amps at 60%

duty cycle. Use .068"-3/32"

(1.7-2.4 mm) diameter wires.

62° gun tube angle. Includes

15 ft. cable.

Order K309

Magnum®350A Gun

For Innershield®or Lincore®.

Rated 350 amps at 60%

duty cycle. Use .062"-3/32"

(1.6-2.4 mm) diameter wires.

62° gun tube angle. Includes

15 ft. cable.

Order K206

Magnum®500A Gun

For Innershield®or Lincore®.

Rated 500 amps at 60%

duty cycle. Use 5/64"-.120"

(2.0-3.0 mm) diameter wires.

select either 45°or 82° gun

tube angle. Includes 15 ft.

cable.

Order K289-1 for 82° angle

Order K289-4 for 45° angle

FUME EXTRACTION

ACCESSORIES

Magnum®Pro Spoiler™

This innovative attachment

relieves hand fatigue by

allowing a looser grip on

the gun. Works with all

Magnum®Pro models.

Order K2710-1

SUBMERGED ARC GUNS

Magnum®Submerged Arc

Gun

Rated 600 amps, 15 ft.

(4.5 m) cable.

Order K113-1

for 5/64" (2.0 mm)

Order K113-2

for 3/32" (2.4 mm)

Mechanized SAW Gun

Rated 600 amps, for 5/64

and 3/32" (2.0 and 2.4 mm)

solid electrode. Includes

flux valve interlock switch

and receptacle for Hand

Travel Unit or Squirtmobile®.

Order K114

SUBMERGED ARC

ACCESSORIES

Flux Cone

Fits K112 and K113 sub-

merged arc guns for welding

without the Continuous Flux

Feed Tank Assembly.

Order K119

Wire Reel and Flux Tank

Assembly

Includes flux tank, undercar-

riage, wire reel and brake

assembly in open shroud.

Order K305

Flux Screen

For submerged arc welding.

Removes large particles from

reused flux. Includes air-driv-

en vibrator.

Order K310

Magnetic Flux Screen

Separator

For submerged arc welding.

Removes foreign magnetic

particles from reused flux.

Order K58

DO MORE.

Auto-Darkening Welding Helmets

 Variable Shade 9-13

 Variable Sensitivity - Grind/TIG

 Variable Delay

VistaTM 3000 VistaTM 2000 VistaTM 1000

Pick Your Style:

Pick Your

View Size:

Black NASCAR® Patriot Heavy Metal

Vista™ 3000 K2604-1 K2604-2 K2604-3 K2604-4

Vista™ 2000 K2603-1 K2603-2 K2603-3 K2603-4

Vista™ 1000 K2602-1 K2602-2 K2602-3 K2602-4

™

to-Darkening Welding Helmet



Variable Sensitivit

- Grind/TI



Variable Delay

able Shade 9-13



Vari

3000

2000

1000

Pick

Your

Style:

k Y

View Siz

Black NASCAR

ew Siz

Patriot Heavy Metal

Vis

™

K2604-1 K2604-2 K2604-3 K2604-4

3000

Vis

™

K2603-1 K2603-2 K2603-3 K2603-4

000

Vis

™

K2602-1 K2602-2 K2602-3 K2602-4

000

our

Meets ANSI Z87.1 and CSA Z94.3

www.lincolnelectric.com/helmets

Recommended General Options

170

Lincoln Electric Ac 225C Users Manual E1.10 2008 Product Catalog

AC-225C to the manual 622a8c8a-0bf3-4ebd-bd2b-f1863811e82d

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