Lincoln Electric Ac 225C Users Manual E1.10 2008 Product Catalog
AC-225C to the manual 622a8c8a-0bf3-4ebd-bd2b-f1863811e82d
2015-02-09
: Lincoln-Electric Lincoln-Electric-Ac-225C-Users-Manual-574164 lincoln-electric-ac-225c-users-manual-574164 lincoln-electric pdf
Open the PDF directly: View PDF .
Page Count: 168
Download | |
Open PDF In Browser | View PDF |
Table of Contents Table of Contents Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Using this Catalog . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Stick Welders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10 TIG Welders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-18 MIG: Wire Feeder/Welders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-24 MIG: Industrial Welders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-28 Multi-Process Welders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29-35 Advanced Process Welders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36-41 Multi-Operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42-44 Engine Drives: Commercial/Small Contractors . . . . . . . . . . . . . . . . . . . 45-53 Engine Drives: Industrial/Construction . . . . . . . . . . . . . . . . . . . . . . . . . . 54-62 Semiautomatic Wire Feeders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63-76 Automatic Wire Feeders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77-81 Plasma Cutting Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82-84 Environmental Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85-90 Automated Solutions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91-98 Consumables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99-148 Recommended Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149-171 www.lincolnelectric.com 3 How To Use This Catalog Content 1 Catalog Section Identifies catalog section for easy-to-find products. 1 2 Product Name Official Lincoln product name. 3 Product Description Brief description of the product. 2 3 4 7 8 6 5 9 Opening Paragraph This is a general description of the product. It may include features and applications of the product. 4 5 Advantage Lincoln This section highlights the key features and benefits of the product. 6 Product Picture Detailed photo of Lincoln product. 7 Processes Recommended arc welding processes for the product. 8 Input & Output Icons See below for descriptions. 11 10 Unit Includes/Key Options These sections lists options that are included or are the most popular options requested for each product. 9 10 Literature Number Order number to request more information. 11 Technical Specifications Common specifications, ratings, dimensions and weight for the product. Icons Output Icons CC For constant current stick and TIG processes AC Alternating current 11.5P kW Peak auxiliary power ouput CV For constant voltage DC Direct current 5.5s Surge auxiliary power output welding output 2-Roll Wire feeder 4-Roll Wire feeder MIG, flux-cored and subarc processes welding output AC CC CV For multiprocess constant current or constant voltage applications Input Icons 1 Single phase input power DC 115 VAC PHASE 3 Three phase input power 42 VAC PHASE 1 3 PHASE 4 Single or three phase input power 40 VDC kW Alternating or direct current welding output 10 kW Continuous auxiliary power output 115 Volt AC Wire feeder input power 50 50 Hertz input power 42 Volt AC Wire feeder input power 60 60 Hertz input power 40 Volt DC Wire feeder input power 50 60 Hz Hz 50/60 Hertz input power Hz www.lincolnelectric.com Engine Driven – Gas, Diesel or LPG Versatile Stick Welders for Shop or Field • Weld a Wide Range of Materials and Thicknesses • Conventional or Inverter Models 7-Yr. Warranty (on Power Rectifier) Polarity Switch Voltmeter/Ammeter DC 5-155 DC 1 50,60 • Invertec V275-S CC DC 5-275 DC 1/3 50/60 • Idealarc R3R-400 CC DC 60-500 DC 3 50/60 • • • • • Idealarc R3R-500 CC DC 75-625 DC 3 50/60 • • • • • Phase Hertz Compact 40-225 AC 1 60 • AC-225 CC AC 40-225 AC 1 50,60 1 50,60 1 50,60 AC/DC 225/125 ® ® ® KEY: Excellent CC AC/DC Good Stick Polarity AC 30-125 DC 40-225 AC 40-250 DC 35-300 AC Arc Force CC CC Current Range (Amps) Hot Start Invertec V155-S Arc Gouge AC/DC TIG Hi-Freq ™ CC ® TIG Touch-Start ® Idealarc 250 TIG Scratch Meters FEATURES 115/230 Volt Auto-Sensing Inverter INPUT PROCESS AC-225C ® 3-Phase Rectifier OUTPUT Mode 1-Phase Rectifier MODEL • • • • • Optional www.lincolnelectric.com/stick-welders 5 Stick Welders Processes • Stick AC-225C Output Easy Set-Up for 16 Gauge and Up CC AC Input 1 60 PHASE Hz Unit Includes • Insulated electrode holder and cable • Heavy duty work clamp and cable • Sample pack of electrodes • Helpful Welder’s Guide • Input Cable with integrated plug This compact continuous control stick welder delivers smooth AC output of 40-225 amps for basic hobby and repair welding. • 40-225 amps AC continuous output control is enough current for 3/16" (4.8 mm) diameter mild steel general purpose stick electrodes and select 5/32" (4.0 mm) diameter electrodes. Key Options • K520 Utility Cart • More options at end of section • Recommended for mild, low alloy and stainless steels from 16 gauge sheet metal to heavy plate. Literature E2.40 • Easy to set up and easy to operate with handy application/procedure chart on faceplate. • Three-year warranty on parts and labor. Product Name Product Number Input Power Voltage/Phase/Hertz Rated Output Current/Voltage/Duty Cycle Input Current @ Rated Output Output Range HxWxD inches (mm) Net Weight lbs.(kg) AC-225C K1357 230/1/60 170A/25V/20% 45A Max. 50A 40-225 Amps Max OCV: 58V 15.25 x 14 x 13.5 (387 x 356 x 343) 84 (38) Processes • Stick AC-225 Output AC General Purpose Welding CC AC Input 1 PHASE 60 50 Hz Hz • 40-225 amps AC stepped output control is enough for 3/16" (4.8 mm) diameter mild steel general purpose stick electrodes and select 5/32" (4.0 mm) diameter electrodes. Unit Includes • Insulated electrode holder and cable • Lightweight helmet with lenses • Heavy duty work clamp and cable • Sample pack of electrodes • Helpful Welder’s Guide • Input Cable with integrated plug • K1170-4 also includes Wheel Kit and Gloves • Weld 16 gauge sheet metal to heavy plate on mild steel, low alloy stainless, cast iron and hardfacing applications. Key Options • K761 Wheel Kit • More options at end of section • Included Helmet and Sample Electrodes allow you to start welding right away. Literature E2.30 Use our popular AC-225 to stick weld mild steel, low alloy and stainless steels as well as cast iron for common repair and hobby projects. • Three-year warranty on parts and labor. Product Name Product Number Input Power Voltage/Phase/Hertz Rated Output Current/Voltage/Duty Cycle Input Current @ Rated Output Output Range HxWxD inches (mm) Net Weight lbs.(kg) AC-225 K1170 K1170-4 230/1/60 225A/25V/20%(1) 50A 40-225 Amps Max. OCV: 79V 24 x 17.25 x 12 (610 x 438 x 305) 109 (49.5) K1290 220/1/50 225A/25V/15% 63A 50-250 Amps Max. OCV: 76V (1) Except 75 amp setting which can be used continuously for 1 hour. 6 www.lincolnelectric.com/stick-welders 108 (49.0) Stick Welders AC/DC 225/125 Processes • Stick • TIG Tackle More Tasks with AC/DC Output Select DC polarity for extremely stable arc action or out-of-position welding with Lincoln® Fleetweld® 5P+. Choose AC polarity for welding on heavier plate, greater deposition or faster travel speeds with Lincoln® Fleetweld® 35. Great choice for stick welding on mild steel, low alloy and stainless steels as well as cast iron and hardfacing for maintenance, repair and light fabrication projects. Unit Includes • Insulated electrode holder and cable • Heavy duty work clamp and cable • Helpful Welder’s Guide • Input Cable with integrated plug and receptacle CC AC DC Input 1 60 50 PHASE Hz Hz Key Options • K761 Wheel Kit • More options at end of section • 40-225 amps AC and 30-125 amps DC stepped output control is enough for 3/16" (4.8 mm) mild steel general purpose electrode diameters and select 5/32" (4.0 mm) diameter electrodes. Literature E2.60 • Weld 16 gauge sheet metal to heavy plate on mild steel, low alloy stainless, cast iron and hardfacing applications. • Includes integrated input power cable with plug and receptacle for wall-mounting. • Three-year warranty on parts and labor. Product Name Product Number Input Power Voltage/Phase/Hertz Rated Output Current/Voltage/Duty Cycle Input Current @ Rated Output AC/DC 225/125 K1297 230/1/60 AC: 225A/25V/20% DC: 125A/25V/20% AC: 50A DC: 36A 40-225 Amps AC Max. OCV: 79V 30-125 Amps DC Max. OCV: 73V AC/DC 225/125 K1299 AC: 225A/25V/15% DC: 125A/25V/15% AC: 55A DC: 41A 50-250 Amps AC Max. OCV: 76V 35-135 Amps DC Max. OCV: 69V 220/1/50 Output Range HxWxD inches (mm) Net Weight lbs.(kg) 124 (56.3) 24 x 17.25 x 12 (610 x 438 x 305) 123 (55.8) Processes • Stick • TIG • Gouging Idealarc 250 ® Basic Industrial Stick Welding Output The Idealarc 250 delivers up to 300 amps AC (250 amps DC) for stick welding in vocational education, industrial production, maintenance and repair or farm shop environments. CC AC DC Input 1 60 50 PHASE Hz Hz ® Key Options • K1894-1 Power Factor Capacitor Kit (60 Hz) • K866 Undercarriage • K704 Accessory Kit, 400 Amp • K930-2 TIG Module • More options at end of section • Plenty of output—300 amps AC and 250 amps DC is enough for up to 1/4" (6.4 mm) diameter of some stick electrode types. • Run every type of stick electrode, including cellulosic and low hydrogen, and those for stainless steel, hardfacing and cast iron applications. Literature E2.70 • Easy to use full range continous control provides precise command of heat input in the weld. • Stackable case design can be stacked up to three high to save valuable floor space. • Three-year warranty on parts and labor. Product Name Product Number Input Power Voltage/Phase/Hertz Rated Output Current/Voltage/Duty Cycle Input Current @ Rated Output Idealarc® 250 K1053-7 K1053-9 (w/PFC) K1053-8 K1053-10 (w/PFC) K1054-3 K1054-4 208/230/460/1/60 AC: 250A/30V/30% DC: 250A/30V/30% 95/86/43A 75/68/34A 86/43/34A 68/34/27A 50/46/38A 86/50/43A 230/460/575/1/60 380/415/500/1/50 220/380/440/1/50 www.lincolnelectric.com/stick-welders Output Range 35-300 Amps AC Max. OCV: 72V 40-250 Amps DC Max. OVC: 70V HxWxD inches (mm) Net Weight lbs.(kg) 27 x 19 x 21.5 (686 x 483 x 546) 350 (159) 7 Stick Welders Processes • Stick • DC TIG Invertec V155-S ® 1 50 60 Portable. Professional. Rugged. Affordable. Output The NEW Invertec® V155-S offers much more than you would expect from a welder this size. Weighing in at just under 15 lbs. (6.8 kg) the Invertec® V155-S is no lightweight contender. It packs the full punch of a heavyweight professional that you can take to the most demanding job sites. It features 120/230V auto reconnect operation and can operate from a portable generator. It can also plug into a 200 ft. (61 m) 230V extension cord so you can weld just about anywhere. Base Unit Includes • Invertec® V155-S (K2605-1). • Stick electrode holder, cable and Twist-Mate™ plug. • Work cable and clamp with Twist-Mate™ plug. • Fully adjustable shoulder strap. • 120/230V input cord, 6.6 ft. (2 m) with a 120V 15 Amp plug. • Extra 120V 20 Amp plug. • Two stick modes, SOFT and CRISP, provide the right arc characteristics for different types of electrodes. • Fan-As-Needed™ (F.A.N.™) reduces noise and dust inside the machine. Shown: K2605-1 Base Unit with Stick Accessories • Auto-Adaptive Arc Force minimizes electrode sticking in the puddle without compromising arc stability or increased spatter. ™ CC DC Input PHASE Hz Key Options • K2275-1 Welding Cart • K852-25 Twist-Mate™ Cable Plug Kit • TIG Ready-Pak® (K2606-1) (see TIG Section for details). • More options at end of section Literature E2.141 • Automatic Hot-Start™ boosts the current during starting to make striking an arc easier. • Touch Start TIG® mode – it’s like getting a TIG welder for free! • Three-year warranty on parts and labor. 8 Product Name Product Number Input Power Voltage/Phase/Hertz Rated Output Current/Voltage/Duty Cycle Input Current @ Rated Output(1) Invertec® V155-S K2605-1 and K2606-1 120V/1/50/60 75A/23.0V/100% Stick 100A/24.0V/30% Stick 105A/14.2V/100% TIG 130A/15.2V/30% TIG 24.0A 33.8A 21.5A 28.8A 230V/1/50/60 100A/24.0V/100% Stick 145A/25.8V/30% Stick 100A/14.0V/100% TIG 155A/16.2V/30% TIG 21.0A 31.0A 14.1A 22.8A Output Range HxWxD inches (mm) Net Weight lbs.(kg) 5-155 Amps DC Max. OCV: 75V 11.3 x 6.2 x 15.4 (288 x 158 x 392) 14.7 (6.7) www.lincolnelectric.com/stick-welders (1) Input amps on 60 Hz input. Stick Welders Processes • Stick • TIG • Gouging Invertec V275-S ® Weather-Resistant Stick and TIG Welder Output The V275-S Stick and TIG power source is ideal for outdoor construction sites—it’s IP23S rated and equipped with weather resistant features. Up to 275 amps of output gives you access to a greater number of stick electrodes, including outstanding E6010 performance. CC DC Input 1 3 PHASE 60 50 Hz Hz Key Options • K852-70 Twist-Mate™ Cable Plug for 1/0-2/0, 50-70 mm2 cable • K1759-70 Twist-Mate™ Receptacle for 1/0-2/0, 50-70mm2 cable • K2394-1 Stick Electrode Holder, Work Clamp, Cable and TwistMate™ Set • K857 Remote Output Control, 25 ft (7.6 m) • K2265-1 TIG-Mate™ 17V TIG Torch Starter Kit (air-cooled) • More options at end of section • Outstanding E6010 and E7018 performance using up to 7/32" (5.6 mm) diameter electrode. • Touch Start TIG® DC allows the welding arc to be established without high frequency starting. • Air Carbon Arc cutting and gouging with up to 3/16" (4.8 mm) diameter carbon electrode. • Selectable Hot Start—Turn it off for thin material or flip it on for thick, rusty or dirty material. • Variable Arc Force—Dial in the “soft” or “crisp” arc you want. Literature E2.161 • All-in-one machine—208/230/460/575 input volt settings—no single phase de-rating. • Three-year warranty on parts and labor. Product Name Product Number Input Power Voltage/Phase/Hertz Rated Output Current/Voltage/Duty Cycle Input Current @ Rated Output Invertec® V275-S K2269-1 208/230/460/ 575/3/60 or or 208/230/460/ 575/1/60 Invertec® V275-S (Tweco®)(1) K2269-3 220/380/400/ 415/440/3/50 220/380/440/ 415/440/1/50 275A/31V/35% 250A/30V/60% 200A/28V/100% 275A/29-31V/35% 250A/30V/60% 200A/28V/100% 250A/30V/35% 200A/28V/100% 38/37/19/16A 34/33/17/14A 27/25/13/11A 68/67/38/31A 63/62/33/27A 49/48/26/21A 32/20/19/18/17A 25/15/15/14/13A 63/42/40/38/36A 48/32/30/29/27A Output Range 5-275A HxWxD inches (mm) Net Weight lbs.(kg) 13.6 x 9.0 x 20.25 (345 x 229 x 514) 54.5 (24.7) ( Tweco® is a registered trademark of Thermadyne. ) Idealarc R3R-400 & R3R-500 ® Heavy Duty Stick Welding and Arc Gouging Processes • Stick • TIG • Gouging Output Look to the R3R-400 and R3R-500 for your heavy-duty stick welding needs. Whether you are using cellulosic, low hydrogen, stainless steel or hardfacing electrodes, the Idealarc® R3R-400 and R3R-500 produce a smooth, quality arc for consistent results day-in and day-out. • Substantial amperage ranges include the R3R-400 at 60-500 amps and the R3R-500 at 72-625 amps. • Easy to operate—Calibrated current control knob makes procedure setting simple and easy. CC DC Input 3 60 PHASE Hz Key Options • K841 Undercarriage – Hand moving • K2149-1 Work Lead Package • K704 Accessory Kit, 400 Amp • K857-1 Remote Output Control, 100 ft. (30 m) • More options at end of section Literature E2.100 • Polarity switch, voltmeter and ammeter are standard. • Arc gouge with the R3R-400 using up to 5/16" (7.9 mm) diameter carbon electrode and the R3R-500 using up to 3/8" (9.5 mm) diameter carbon electrode. • Three-year warranty on parts and labor. • Seven-year warranty on the power rectifier. Product Name Product Number Input Power Voltage/Phase/Hertz Rated Output Current/Voltage/Duty Cycle Input Current @ Rated Output Idealarc® R3R-400 Idealarc® R3R-500 K1285-16 230/460/3/60 400A/36V/60% 74/37A 500A/40V/60% 88/44A K1286-16 Output Range 60-500A Max. OCV: 67V 72-625A Max. OVC: 67V HxWxD inches (mm) Net Weight lbs.(kg) 27.5 x 22.3 x 32 (699 x 566 x 813) 402 (183) 446 (203) NOTE: 50 Hertz models available. www.lincolnelectric.com/stick-welders 9 Stick Welders Stick Options See “Recommended General Options” pgs. 149-171 for descriptions. AC-225C General Options K520 Utility Cart (150 cu ft. bottle capacity) — Fume Extraction System Invertec® V275-S General Options K852-70 Twist-Mate™ Cable Plug, for 1/0-2/0, 50-70 mm2 cable K852-95 Twist-Mate™ Cable Plug, for 2/0-3/0, 70-95 mm2 cable K1759-70 Twist-Mate™ Receptacle, for 1/0-2/0, 50-70 mm2 cable K1759-95 Twist-Mate™ Receptacle, for 2/0-3/0, 70-95 mm2 cable — Fume Extraction System Stick Options K2394-1 Stick Electrode Holder, Work Clamp, Cable & Twist-Mate™ Set K704 Accessory Kit, 400 Amp K875 Accessory Kit, 150 Amp K857 Remote Output Control, 25 ft. (7.6 m) K857-1 Remote Output Control, 100 ft. (30 m) TIG Options K2265-1 TIG-Mate™ 17V TIG Torch Starter Kit (air-cooled) K960-1 Twist-Mate™ Torch Adapter (with separate gas) K870 Foot Amptrol® K963-3 Hand Amptrol® (Rotary Track Style) AC-225 General Options K761 Wheel Kit — Fume Extraction System AC/DC 225/125 General Options K761 Wheel Kit — Fume Extraction System Idealarc® 250 General Options K1894-1 Power Factor Capacitor Kit (60 Hz) K866 Undercarriage — Fume Extraction System Stick Options K875 Accessory Kit, 150 Amp K704 Accessory Kit, 400 Amp TIG Options K930-2 TIG Module K938-1 Contactor Kit K936-4 Control Cable (9-pin to 115V plug) Invertec® V155-S General Options K2275-1 Welding Cart (80 cu ft bottle capacity) K852-25 Twist-Mate™ Cable Plug Kit — Fume Extraction System TIG Options K1781-7 PTA-9FV Flexible Head Gas Valve Torch (25 ft., 1 pc.) K960-2 Small Twist-Mate™ Torch Adapter (with separate gas) KP507 Parts Kit for PTA-9 Series Torches K1782-13 PTA-17FV Flex Head Gas Valve TIG Torch w/Ultra-Flex™ Cable (12.5 ft., 1 pc.) K960-2 Small Twist-Mate™ Torch Adapter (with separate gas) KP508 Parts Kit for PTA-17 Series Torches K586-1 Deluxe Adjustable Gas Regulator and Gas Hose Kit 10 Idealarc® R3R-400 and R3R-500 General Options K841 Undercarriage – Hand moving K2149-1 Work Lead Package — Fume Extraction System Stick Options K704 Accessory Kit, 400 Amp K857 Remote Output Control, 25 ft. (7.6 m) K857-1 Remote Output Control, 100 ft. (30 m) TIG Options K930-2 TIG Module K939-1 Docking Kit K963-3 Hand Amptrol® (Rotary Track Style) K870 Foot Amptrol® K938-1 Contactor Kit K936-3 Control Cable (9-pin to 6-pin and 115V plug) K937-45 Control Cable Extension, 45 ft. K586-1 Deluxe Adjustable Gas Regulator and Hose Kit www.lincolnelectric.com/stick-welders Lincoln® TIG Welders Give You the Power to Perform! SM • Precision Arc Control • Code Quality Results • Convenient High Value Features FEATURES • • • Precision TIG 275 CC AC/DC 2-340 1 50,60 • • • Precision TIG 375 CC AC/DC 2-420 1 50,60 • • ® Invertec 155-S CC DC 5-155 1 50,60 • • • Invertec V160-T CC DC 5-160 1 50,60 • Invertec V205-T DC CC DC 6-200 1 50,60 • Invertec V205-T AC/DC CC AC/DC 6-200 1 50,60 • • • Invertec V310-T AC/DC CC AC/DC 5-310 1/3 50,60 • • • ® ® ® ® KEY: Excellent Good One-Pak ® Auto-Balance ® 50,60 Ready-Pak ® Micro-Start™ II 1 Variable AC Frequency Hertz 5-230 TIG Pulse AC/DC TIG Hi-Freq ™ CC ® Current Range (Amps) Stick Phase TIG Touch-Start ® INPUT Precision TIG ® 225 ® Inverter PROCESS Polarity OUTPUT Mode Conventional Rectifier MODEL Precise Crater Fill Auto-Reconnect™ Premium Focused Arc Great Starting • Optional www.lincolnelectric.com/tig-welders 11 TIG Welders ® Precision TIG 225 Processes • Stick • TIG Great for Motorsports and Other Custom Fabricators Output CC AC DC Input 1 PHASE 60 50 Hz Hz Ready-Pak Pkg. (K2535-1) Includes • Precision TIG® 225 (K2533-1) • Removable Lift Eye • 10 ft. (3.0 m) Work Cable & Clamp • NEMA 6-50R Receptacle (208/230V models only) • TIG Procedure Guide • GTAW (TIG) Handbook • PTA-17 One-Piece TIG Torch • Gas Regulator/Hose • Foot Amptrol® ® SM The Precision TIG® 225 gives you the “Power to Perform ”, for general fabrication, automotive/ motorsports, vocational schools or serious hobby work. Micro-Start™ II Technology delivers precision arc performance to improve arc starting, welding and weld cratering. • 5-230 amps is the widest welding range in its class. • Patented Micro-Start™ II Technology delivers extremely stable low amperage starting, welding and cratering for AC and DC welding. • AC Auto-Balance® automatically sets the optimal cleaning vs. penetration levels for great looking aluminum welds. • FREE! Built-in TIG pulser helps control heat input in the weld. Ready-Pak® w/Cart Pkg. (K2535-2) Includes • Everything Listed Above (K2535-1) • Understorage Cart • 115 volt auxiliary power receptacles with 20 amp service reliably powers water coolers or other tools. One-Pak® w/Power MIG 140 (K2680-1) • See below for what’s included • Base Unit Includes: Torch Parts Storage Compartment, Torch Hanger, 10 ft. Work Cable and Clamp, Removable Lift Eye, 9 ft. Input Power Cord, TIG Procedure Guide, and GTAW (TIG) Handbook. NEMA 6-50P Plug and NEMA 6-50R Receptacle included with 208/230 models only. Shielding gas sold separately. Key Options • K2266-1 TIG-Mate™ 17 Air-Cooled TIG Torch Starter Pack • K870 Foot Amptrol® • K963-3 Hand Amptrol® • K2348-1 Understorage Cart • Fume Extraction System • More options at end of section Shown: K2535-2 Ready-Pak ® w/Cart Pkg. Literature E3.37 • Three-year warranty on parts and labor. Product Name Product Number Input Power Voltage/Phase/Hertz Rated Output(1) Current/Voltage/Duty Cycle Input Current @ Rated Output(2) Precision TIG® 225 Ready-Pak® Pkg. K2535-1 208/230/1/60 90A/23.4V/100% 42/39A Precision TIG® 225 Ready-Pak® w/Cart Pkg. K2535-2 Precision TIG® 225 Base Model K2533-1 K2533-2 K2534-1 (1) Tested at 104°F (40°C). 208/230/1/60 460/575/1/60 380/400-415/1/50/60 5-230 Amps AC 5-230 Amps DC Max. OCV: 75V 42/39A 18/15A 21/20A (2) All inputs reported include 20 amp output on 115 volt auxiliary. COMPLETE PACKAGE Includes: Precision TIG® 225 (208/230/1/60) (K2535-1) • 10 ft. (3.0 m) Work Cable & Clamp • 9 ft. (2.7 m) Input Power Cord with Plug • NEMA 6-50R Receptacle • GTAW (TIG) Handbook • PTA-17 12 ft.Ultra-Flex™ TIG Torch Package • Gas Regulator with Hose • Foot Amptrol® (K870) Wire Feed Welder Mounting Bracket (K2616-1) Dual Cylinder Cart (K2617-1) Stick Electrode Holder & Cable (K2374-1) 12 Output Range Power MIG 140C (K2471-1) • Magnum® 100L gun • Contact Tips • Gasless & Gas Nozzle • .025"-.035" Wire Guide • .025" & .035 Smooth Drive Rolls • .030"-.045" Knurled Drive Roll • Gas Regulator and Hose • Spool of .025" SuperArc® L-56® Solid MIG wire • Spool of .035" Innershield® NR®-211-MP® wire • Spindle Adapter for 8" Diameter Spools • Work Clamp and Cable • How to Use DVD www.lincolnelectric.com/tig-welders HxWxD inches (mm) Net Weight lbs.(kg) 20.7 x 14.5 x 25.6 (526 x 368 x 650) 212 (96) 31.2 x 19.8 x 38 (794 x 503 x 966) 258 (117) 20.7 x 14.5 x 25.6 (526 x 368 x 650) 192 (87) TIG Welders ® Precision TIG 275 NEW IMPROV& ED Serious TIG Welding Performance The Precision TIG® 275 gives you the “Power to Perform ”, for fabrication, areospace, production, motorsports or vocational education. SM AC Auto-Balance® automatically sets the optimal cleaning vs. penetration levels for great looking aluminum welds. • Widest Output Range – 2-340 amps. • Highest duty cycle – 275 amps @ 40%. • Optional TIG pulser helps control heat input in the weld to reduce distortion and burnthrough on thin materials. • Built-in storage compartment for torch consumables. • Fan-As-Needed™ (F.A.N.™) prevents overheating. F.A.N.™ reduces power consumption, noise, motor wear and dust in the machine. Product Number Input Power Voltage/Phase/Hertz Rated Output Current/Voltage/Duty Cycle Input Current @ Rated Output Precision TIG® 275 Ready-Pak® w/Cart Pkg. K2618-1 208/230/460/1/60 275A/31V/40% (rated @ 104˚F (40˚C)) 80/72/36A with PFC 104/94/47A w/o PFC K2619-1 208/230/460/1/60 K2619-2 460/575/1/60 K2620-1 220-230/380-400/ 415/1/50/60 Output Range 80/72/36A with PFC 104/94/47A w/o PFC 35/28A with PFC 47/38A w/o PFC 80/46/43A with PFC 95/55/50A w/o PFC DC: 2-340A AC: 2-340A Max. OCV: 75V ® Precision TIG 375 NEW IMPROV& ED Precision Arc—Maximum Control AC Auto-Balance® automatically sets the optimal cleaning vs. penetration levels for great looking aluminum welds. • Widest Output Range in its class – 2-340 amps. • Highest duty cycle – 375 amps @ 40%. • FREE! Built-in TIG pulser helps control heat input in the weld to reduce distortion and burnthrough on thin materials. Hz • Built-in storage compartment with removable tray for torch consumables. • Fan-As-Needed™ (F.A.N.™) prevents overheating. F.A.N.™ reduces power consumption, noise, motor wear and dust in the machine. • New set-up menu gives more features. HxWxD inches (mm) Net Weight lbs.(kg) 49.7 x 28 x 41 (1262 x 711 x 1041) 641 (291) 31 x 22 x 26 (787 x 559 x 660) 397 (180) Processes • Stick • TIG Output CC AC DC Input 1 PHASE 50 60 Hz Hz Key Options • K963-1 Hand Amptrol® • K704 Stick Welding Accessory Kit • More options at end of section • Neat/organized cable management with integrated torch holster. Literature E3.51 Shown: K2624-1 Water-Cooled Ready-Pak ® w/Cart Pkg. • Three-year warranty on parts and labor. Product Name Product Number Input Power Voltage/Phase/Hertz Rated Output Current/Voltage/Duty Cycle Input Current @ Rated Output Precision TIG® 375 Ready-Pak® w/Cart Pkg. K2624-1 208/230/460/1/60 375A/35V/40% (rated @ 104˚F (40˚C)) 102/92/46A with PFC K2622-1 208/230/460/1/60 K2622-2 230/460/575/1/60 102/51/41A with PFC K2623-1 220-230/380-400/ 415/1/50/60 119/69/63A with PFC Precision TIG 375 Hz Water-Cooled Ready-Pak w/Cart Includes • K2622-1 Precision TIG® 375 • Under-Cooler Cart • Foot Amptrol® • Gas Regulator/Flowmeter/Hose • PTW-20 Pro-Torch™ TIG Torch • Zippered Torch Cover • Parts Kit • Water Hose (2 included) • 15 ft., (4.5m) 2/0 Work Cable/Clamp • PTA-9 or -17 Torch Adapter • Patented Micro-Start™ II Technology delivers extremely stable low amperage starting, welding and cratering for AC and DC welding. ® 60 50 PHASE ® The Precision TIG® 375 delivers full featured welding sequencing, pulsing controls and power factor correction for serious code-level TIG welders. • 1 Input Literature E3.42 Product Name Precision TIG 275 AC DC Shown: K2618-1 Ready-Pak ® w/Cart Pkg. • Three-year warranty on parts and labor. ® CC Key Options • K2621-1 Advanced Control Panel • K963-3 Hand Amptrol® • K704 Stick Welding Accessory Kit • More options at end of section • Neat/organized cable management with integrated torch holster. • New set-up menu gives more features. Output Water-Cooled Ready-Pak® w/Cart Includes • K2619-1 Precision TIG® 275 • Under-Cooler Cart • Foot Amptrol® • Gas Regulator/Flowmeter/Hose • PTW-20 Pro-Torch™ TIG Torch • Zippered Torch Cover • Parts Kit • Water Hose (2 included) • 15 ft. (4.5 m) 2/0 Work Cable/Clamp • Patented Micro-Start™ II Technology delivers extremely stable low amperage starting, welding and cratering for AC and DC welding. • Processes • Stick • TIG www.lincolnelectric.com/tig-welders Output Range DC: 2-420A AC: 2-420A Max. OCV: 80V HxWxD inches (mm) Net Weight lbs.(kg) 49.7 x 28 x 41 (1262 x 711 x 1041) 751 (340) 31 x 22 x 26 (787 x 559 x 660) 507 (230) 13 TIG Welders Processes • Stick • DC TIG Invertec V155-S ® Output Portable. Professional. Rugged. Affordable. The NEW Invertec® V155-S offers much more than you would expect from a welder this size. It packs the full punch of a heavyweight professional that you can take to the most demanding job sites. It features 120/230V auto reconnect operation and can operate from a portable generator. It can also plug into a 200 ft. (61 m) 230V extension cord so you can weld just about anywhere. The Invertec® V155-S is available in two models: a base unit with stick accessories or a complete Stick/TIG ready to weld package in an Easy-Store/Easy-Carry Suitcase. • Touch Start TIG® DC operation allows you to strike the arc easily without high frequency or tungsten contamination. • Dent resistant case is IP23 rated for outdoor use. • Fan-As-Needed™ (F.A.N.™) reduces noise and dust inside the machine. • Two stick modes, SOFT and CRISP, provide the right arc characteristics for different types of electrodes. • Auto-Adaptive Arc Force™ minimizes electrode sticking in the puddle without compromising arc stability or increased spatter. Shown: K2606-1 Ready-Pak® Pkg. • Automatic Hot-Start™ boosts the current during starting to make striking an arc easier. • Three-year warranty on parts and labor. CC DC Input 1 50 60 PHASE Hz TIG Ready-Pak® Welding Package (K2606-1) Includes • Invertec® V155-S (K2605-1) • Stick electrode holder & cable, 10 ft. (3.0 m) with Twist-Mate™ plug • Work clamp and cable, 10 ft. (3.0 m) with Twist-Mate™ plug • Fully adjustable shoulder strap • 120/230V input cord [6.6 ft. (2 m)] with a 120V 15 Amp plug • Extra 120V 20 Amp plug • Gas Regulator • PTA-17V TIG torch with Ultra-Flex™ cable and Twist-Mate™ dapter • PTA-17 TIG Accessory Kit (KP508) • Easy-Store/Easy-Carry Suitcase Key Options • K2275-1 Welding Cart • K852-25 Twist-Mate™ Cable Plug Kit • K1782-13 PTA-17FV Flex Head Gas Valve Torch • K1781-7 PTA-9FV Flex Head Gas Valve Torch • More options at end of section Literature: E2.141 Product Name Product Number Input Power Voltage/Phase/Hertz Rated Output Current/Voltage/Duty Cycle Input Current @ Rated Output(1) Invertec® V155-S K2606-1 and K2605-1 120V/1/50/60 75A/23.0V/100% Stick 100A/24.0V/30% Stick 105A/14.2V/100% TIG 130A/15.2V/30% TIG 24.0A 33.8A 21.5A 28.8A 230V/1/50/60 75A/23.0V/100% Stick 100A/24.0V/30% Stick 105A/14.2V/100% TIG 130A/15.2V/30% TIG 21.0A 31.0A 14.1A 22.8A Output Range HxWxD inches (mm) Net Weight lbs.(kg) 5-155 Amps DC Max. OCV: 75V 11.3 x 6.2 x 15.4 (288 x 158 x 392) 14.7 (6.7) (1) Input amps on 60 Hz input. Invertec V160-T Processes • Stick • TIG Serious DC TIG Arc—Extremely Small Package Output The Invertec® V160-T is a full function DC TIG inverter intended for alloy fabrication or critical maintenance work. Unit Includes • 115V Input Cord (10 ft.) & Plug (NEMA 5-15P). • 20 Amp Plug (NEMA 5-20P). • Twist-Mate™ Torch Adapter for PTA-9 or -17 one-piece torch. • Adjustable Shoulder Strap. • Work Clamp & Cable. ® • Advanced inverter technology delivers superior TIG performance. • Selectable Touch Start TIG® starting or high frequency starting makes it easy to establish an arc under a variety of conditions. • Built-in pulsing functions give you greater control over thin materials. CC DC Input 1 5060 PHASE Hz Key Options • TIG-Mate™ 17 Air-Cooled TIG Torch Starter Pack (K2266-1) • Foot Amptrol® (K870) • Hand Amptrol® (K963-3) • Fume Extraction System • More options at end of section • Auto-reconnect between 115/230V 50/60Hz input power eliminates operator error. • Auto restore fuse protects the machine from high input currents. • Integral gas and power connector for simple torch connections and quick changes between TIG and stick welding. Literature E3.105 • Three-year warranty on parts and labor. 14 Product Name Product Number Input Power Voltage/Phase/Hertz Rated Output Current/Voltage/Duty Cycle Input Current @ Rated Output(1) Invertec® V160-T K1845-1 115/1/50/60 20A Branch Circuit 90A/13.6V/100% TIG 60A/22.4V/100% Stick 20A 115/1/50/60 30A Branch Circuit 110A/14.4V/100% TIG 80A/23.2V/100% Stick 25A 230/1/50/60 30A Branch Circuit 130A/15.2V/100% TIG 130A/25.2V/100% Stick 25A Output Range HxWxD inches (mm) Net Weight lbs.(kg) 5-160 Amps DC Max OCV: 48V 13 x 8 x 17 (330 x 203 x 432) (10.8) www.lincolnelectric.com/tig-welders (1) Input amps on 60 Hz input. TIG Welders Invertec V205-T AC/DC ® NEW IMPROV& ED Code Quality AC/DC TIG Welding Processes • Stick • TIG Output CC AC DC Input 1 5060 PHASE Hz One-Pak Pkg. (K2350-2) Includes • K1855-4 V205-T AC/DC • 230V Input Cord & Plug • Adjustable Shoulder Strap • K870 Foot Amptrol® • K2266-1 TIG Mate™ 17 TIG Torch Starter Kit ® The Invertec V205-T AC/DC is a compact, TIG power source intended for critical AC or DC TIG welding. The NEW AND IMPROVED V205-T AC/DC has many new features! ® • Added Stick Crisp Mode for exceptional Fleetweld® 5P & 5P+ (E6010) Performance. • Improved TIG starting. Now starts DC (-) to maintain a sharp tungsten • Adjustable DC strike mode – Allows adjustment of a hotter or colder start depending on the tungsten diameter. • 200 amps @ 40% duty cycle is the highest output rating in this machine class Key Options • K2266-1 TIG Mate™ 17 Air-Cooled TIG Torch Starter Pack • K870 Foot Amptrol® • K963-3 Hand Amprtol® • Fume Extraction System • More options at end of section • Fan-As-Needed™ (F.A.N.™) – Fan only operates when needed to reduce power consumption, noise and dust in machine Literature E3.110 • Voltage Reduction Device™ (VRD™) – Reduces the open circuit voltage in STICK mode for use in electrically hazardous conditions or when the use of a VRD is required. • Three-year Lincoln Warranty on parts and labor Product Name Product Number Input Power Voltage/Phase/Hertz Rated Output Current/Voltage/Duty Cycle Input Current @ Rated Output(1) Invertec® V205-T AC/DC K1855-4 115/1/50/60 150A/16.0V/40% TIG 120A/14.8V/60% TIG 100A/14.0V/100% TIG 200A/18.0V/40% TIG 170A/16.0V/60% TIG 140A/15.6V/100% TIG 110A/24.4V/35% Stick 90A/23.6V/60% Stick 70A/22.8V/100% Stick 180A/27.2V/35% Stick 150A/26.0V/60% Stick 130A/25.2V/100% Stick 34.0A 25.0A 20.0A 30.0A 18.0A 15.0A 34.0A 28.0A 20.0A 30.0A 23.0A 19.0A 230/1/50/60 115/1/50/60 230/1/50/60 (1) Input current on 60 hertz input. Output Range HxWxD inches (mm) Net Weight lbs.(kg) 6-200A AC/DC Max OCV: 53V 15.0 x 8.5 x 19.0 (381 x 216 x 483) 38 (17.3) Processes • Stick • TIG Invertec V205-T DC ® CC DC Output The Invertec® V205-T DC is a compact, TIG power source intended for critical DC TIG welding. From maintenance to production fabrication, to motorsports, aerospace, nuclear piping, and shipbuilding, this feature-packed inverter is flexible enough for almost any job! One-Pak Pkg. (K2671-1) Includes • K2629-1 Invertec® V205-T DC • K2266-1 TIG-Mate™ 17 air-cooled TIG Torch Starter Pack • K870 Foot Amptrol® • Added Stick Crisp Mode for exceptional Fleetweld® 5P & 5P+ (E6010) Performance. Input 1 5060 Code Quality DC TIG Welding PHASE Hz ® Key Options • K2413-1 TIG Mate™ 9 Air-Cooled TIG Torch Starter Pack • K870 Foot Amptrol® • K963-3 Hand Amprtol® • More options at end of section • Improved TIG starting – Starts DC(-) to maintain a sharp tungsten • Adjustable DC strike mode – Allows adjustment of a hotter or colder start depending on the tungsten diameter. • Voltage Reduction Device™ (VRD™) – Reduces the open circuit voltage in STICK mode for use in electrically hazardous conditions or when the use of a VRD™ is required. Literature E3.110.1 • 200 amps @ 40% duty cycle – highest output rating in this machine class. • Fan-As-Needed™ (F.A.N.™) – Fan only operates when needed to reduce power consumption, noise and dust in machine • Three-year Lincoln Warranty on parts and labor Product Name Product Number Input Power Voltage/Phase/Hertz Rated Output Current/Voltage/Duty Cycle Input Current @ Rated Output(1) Invertec® V205-T DC K2629-1 115/1/50/60 150A/16.0V/40% TIG 120A/14.8V/60% TIG 100A/14.0V/100% TIG 200A/18.0V/40% TIG 170A/16.0V/60% TIG 140A/15.6V/100% TIG 110A/24.4V/35% Stick 90A/23.6V/60% Stick 70A/22.8V/100% Stick 180A/27.2V/35% Stick 150A/26.0V/60% Stick 130A/25.2V/100% Stick 34.0A 25.0A 20.0A 30.0A 18.0A 15.0A 34.0A 28.0A 20.0A 30.0A 23.0A 19.0A 230/1/50/60 115/1/50/60 230/1/50/60 (1) Input current on 60 hertz input. www.lincolnelectric.com/tig-welders Output Range HxWxD inches (mm) Net Weight lbs.(kg) 6-200A DC Max OCV: 53.7V 15.0 x 8.5 x 19.0 (381 x 216 x 483) 38 (17.3) 15 TIG Welders Processes • Stick • TIG Invertec V310-T AC/DC ® Customize the Arc with Dynamic Display™ Output CC AC DC Input 1 5060 PHASE Hz One-Pak Pkg. (K2695-1) Includes • K2228-1 Invertec™ V310-T AC/DC • K2630-1 Coolarc™ 35 Water Cooler • K2694-1 Inverter Cart • K2267-1 TIG Mate™ 20 Torch Kit • K870 Foot Amptrol® ® The Invertec® V310-T AC/DC is the most technologically advanced AC/DC TIG welder in its class. It fits the bill for serious fabrication, maintenance, and production work, yet its compact, lightweight size makes it ideal for field applications like advanced motorsports, aerospace, shipbuilding, and construction. Key Options • K2630-1 Coolarc™ 35 Water Cooler • K2694-1 Inverter Cart • K2666-1 TIG Mate™ 17 Air Cooled TIG Torch Starter Pack • K870 Foot Amptrol® • K963-3 Hand Amptrol® • More options at end of section • Dynamic LCD Display (patent pending) – Shows the effect of adjusting the various welding parameters making setup simple. • Adjustable AC Frequency and Selectable Waveshapes – Allows you to customize the arc. • Soft, Crisp and AC Stick Modes – Excellent welding performance for all electrode, even E6010! Literature E3.115 • Optional Cool-Arc® 35 “Smart” water cooler – Digitally controls the speed of the water cooler’s 3-phase pump motor based on coolant temperature for quiet operation and long dependable life. • 208-460 1/3 phase auto-reconnect – Weld just about anywhere with minimal set up. • High efficiency inverter – Yields extremely low input currents. Product Name Product Number Invertec® V305-T AC/DC K2228-1 Input Power Phase Voltage/Hertz 3-Phase 460/50/60 230/50/60 1-Phase 460/50/60 230/50/60 208/50/60 (1) Input current on 60 hertz input. Shown: K2228-1 Invertec® V3005-T AC/DC with K2630-1 Cool-Arc® 35 Water Cooler Input Current @ Rated Output Rated Output Output Range 210A/18.4V/100% 230A/19.2V/60% 310A/22.4V/40% 210A/18.4V/100% 230A/19.2V/60% 310A/22.4V/30% 200A/18.0V/100% 220A/18.8V/60% 310A/22.4V/35% 200A/18.0V/100% 220A/18.8V/60% 310A/22.4V/25% 200A/18.0V/100% 220A/18.8V/60% 310A/22.4V/25% 7.3 8.3 12.3 13.9 15.8 24.6 13.6 14.9 23.1 21.9 24.6 41.5 24.2 27.7 47.3 5-310A Max. OCV: 80V HxWxD inches (mm) Net Weight lbs.(kg) 17.3 x 10.6 x 24 75 (34) I Choose Lincoln Electric! Foose, Chip Foose and Foose Design are registered trademarks of Foose Design, Inc. and used with permission. 16 Chip Foose at the Lincoln Booth (2007 AWS/Fabtech Show) www.lincolnelectric.com/tig-welders TIG Welders TIG Options See “Recommended General Options” pgs. 149-171 for descriptions. Precision TIG® 225 General Options K2348-1 Understorage Cart K2617-1 Dual Cylinder Cart K2616-1 Small Wire Feeder Welder Mounting Bracket K2378-1 Medium Canvas Cover — Fume Extraction System Stick Options K2374-1 Stick Electrode Holder and Cable TIG Options K2266-1 TIG-Mate™ 17 TIG Torch Starter Kit (air-cooled) K2267-1 TIG-Mate™ 20 TIG Torch Starter Kit (water-cooled) K2413-1 TIG-Mate™ 9 TIG Torch Starter Kit (air-cooled) K1781-9 PTA-9F Flexible Head w/Ultra-Flex™ Cable Torch Package (12.5 ft., 1pc) K1783-12 PTA-26 TIG Torch Package w/Ultra-Flex™ Cable (12.5 ft., 1pc) KP2414-1 PTA-9/PTW-20 Gas Lens Parts Kit KP508 Parts Kit For PTA-17 Series Torches KP509 Parts Kit For PTW-18 and PTA-26 Series Torches K870 Foot Amptrol® K963-3 Hand Amptrol® (Rotary Track Style) K814 Arc Start™ Switch K1813-1 Cool-Arc® 40 Water Cooler 115/1/50/60 — Cut Length Consumables Precision TIG® 275 General Options K2621-1 Advanced Control Panel K1869-1 Undercarriage K2150-1 Work Clamp and Cable Assembly K1831-1 Power Factor Capacitor Kit — Fume Extraction System Stick Options K875 Accessory Kit, 150 Amp K704 Accessory Kit, 400 Amp K857 Remote Output Control, 25 ft. (7.6 m) K857-1 Remote Output Control, 100 ft. (30 m) TIG Options — Pro-Torch™ Air and Water-Cooled TIG Torches K2166-3 PTA-9, -17 One Cable Torch Adapter K2166-2 PTA-9, -17, -26 Two Cable Torch Adapter K2166-1 PTA-26 One Cable Torch Adapter K1828-1 Under-Cooler Cart Water Cooler 3100211 Harris® Argon Flowmeter Regulator and Hose Kit K870 Foot Amptrol® K963-3 Hand Amptrol® (Rotary Track Style) K814 Arc Start Switch — Cut Length Consumables Precision TIG® 375 General Options K1869-1 Undercarriage K2150-1 Work Clamp and Cable Assembly — Fume Extraction System Stick Options K704 Accessory Kit, 400 Amp K857 Remote Output Control, 25 ft. (7.6 m) K857-1 Remote Output Control, 100 ft. (30 m) TIG Options — Pro-Torch™ Air and Water-Cooled TIG Torches K2166-3 PTA-9, -17 One Cable Torch Adapter K2166-2 PTA-9, -17, -26 Two Cable Torch Adapter K2166-1 PTA-26 One Cable Torch Adapter K1828-1 Under-Cooler Cart Water Cooler 3100211 Harris® Argon Flowmeter Regulator and Hose Kit K870 Foot Amptrol® K963-3 Hand Amptrol® (Rotary Track Style) K814 Arc Start Switch — Cut Length Consumables Invertec® V155-S General Options K2275-1 Welding Cart (80 cu ft bottle capacity) K852-25 Twist-Mate™ Cable Plug Kit — Fume Extraction System TIG Options K1781-7 PTA-9FV Flexible Head Gas Valve Torch (25 ft., 1 pc.) K960-2 Small Twist-Mate™ Torch Adapter (with separate gas) KP507 Parts Kit for PTA-9 Series Torches K1782-13 PTA-17FV Flex Head Gas Valve TIG Torch w/Ultra-Flex™ Cable (12.5 ft., 1 pc.) K960-2 Small Twist-Mate™ Torch Adapter (with separate gas) KP508 Parts Kit for PTA-17 Series Torches K586-1 Deluxe Adjustable Gas Regulator and Gas Hose Kit Invertec® V160-T General Options K2275-1 Welding Cart (80 cu ft. bottle capacity) K520 Utility Cart (150 cu ft. bottle capacity) K2377-1 Small Canvas Cover — Fume Extraction System Stick Options K2394-1 Stick Electrode Holder, Work Clamp, Cable & Twist-Mate™ Set TIG Options K2413-1 TIG-Mate™ 9 TIG Torch Starter Kit (air-cooled) K2266-1 TIG-Mate™ 17 TIG Torch Starter Kit (air-cooled) K2267-1 TIG-Mate™ 20 TIG Torch Starter Kit (water-cooled) 3100211 Harris® Argon Flowmeter Regulator and Hose Kit K870 Foot Amptrol® K963-3 Hand Amptrol® (Rotary Track Style) K814 Arc Start Switch K1813-1 Cool-Arc® 40 Water Cooler 115/1/50/60 — Cut Length Consumables www.lincolnelectric.com/tig-welders 17 TIG Welders TIG Options, con’t. See “Recommended General Options” pgs. 149-171 for descriptions. Invertec® V205-T AC/DC General Options K2275-1 Welding Cart (80 cu ft. bottle capacity) K520 Utility Cart (150 cu ft. bottle capacity) K2377-1 Small Canvas Cover — Fume Extraction System Stick Options K2394-1 Stick Electrode Holder, Work Clamp, Cable & Twist-Mate™ Set TIG Options K2413-1 TIG-Mate™ 9 TIG Torch Starter Kit (air-cooled) K2266-1 TIG-Mate™ 17 TIG Torch Starter Kit (air-cooled) K2267-1 TIG-Mate™ 20 TIG Torch Starter Kit (water-cooled) 3100211 Harris® Argon Flowmeter Regulator and Hose Kit K870 Foot Amptrol® K963-3 Hand Amptrol® (Rotary Track Style) K814 Arc Start™ Switch K1813-1 Cool-Arc® 40 Water Cooler 115/1/50/60 K1781-1 PTA-9 TIG Torch (12.5 ft., 1 pc.) K1622-1 Twist-Mate™ Torch Adapter, PTA-9, -17 K1783-1 PTA-26 TIG Torch (12.5 ft., 1 pc.) K1622-3 Twist-Mate™ Torch Adapter, PTA-26 K1784-3 Magnum® PTW-20 Braided TIG Torch (12.5 ft., 3 pc.) K1622-4 Twist-Mate™ Torch Adapter, Water-Cooled K1859-2 Water Hose Kit, 25 ft. (5/8 LH CGA to 5/8 LH CGA) — Cut Length Consumables Invertec® V310-T AC/DC General Options K2694-1 Inverter Cart — Fume Extraction System Stick Options K2394-1 Stick Electrode Holder, Work Clamp, Cable & Twist-Mate™ Set TIG Options K2413-1 TIG-Mate™ 9 TIG Torch Starter Kit (air-cooled) K2266-1 TIG-Mate™ 17 TIG Torch Starter Kit (air-cooled) K2267-1 TIG-Mate™ 20 TIG Torch Starter Kit (water-cooled) 3100211 Harris® Argon Flowmeter Regulator and Hose Kit K870 Foot Amptrol® K963-3 Hand Amptrol® (Rotary Track Style) K814 Arc Start™ Switch K2630-1 Cool-Arc® 35 Water Cooler K1781-1 PTA-9 TIG Torch (12.5 ft., 1 pc.) K1622-1 Twist-Mate™ Torch Adapter, PTA-9, -17 K1783-1 PTA-26 TIG Torch (12.5 ft., 1 pc.) K1622-3 Twist-Mate™ Torch Adapter, PTA-26 K1784-3 Magnum® PTW-20 Braided TIG Torch (12.5 ft., 3 pc.) K1622-4 Twist-Mate™ Torch Adapter, Water-Cooled — Cut Length Consumables Invertec® V205-T DC General Options K2275-1 Welding Cart (80 cu ft. bottle capacity) K520 Utility Cart (150 cu ft. bottle capacity) K2377-1 Small Canvas Cover — Fume Extraction System Stick Options K2394-1 Stick Electrode Holder, Work Clamp, Cable & Twist-Mate™ Set TIG Options K2413-1 TIG-Mate™ 9 TIG Torch Starter Kit (air-cooled) K2266-1 TIG-Mate™ 17 TIG Torch Starter Kit (air-cooled) K2267-1 TIG-Mate™ 20 TIG Torch Starter Kit (water-cooled) 3100211 Harris® Argon Flowmeter Regulator and Hose Kit K870 Foot Amptrol® K963-3 Hand Amptrol® (Rotary Track Style) K814 Arc Start™ Switch K1813-1 Cool-Arc® 40 Water Cooler 115/1/50/60 K1859-2 Water Hose Kit - 25 ft (5/8 LH CGA to 5/8 LH CGA) K1781-1 PTA-9 TIG Torch (12.5ft 1pc) K1622-1 Twist-Mate™ Torch Adapter - PTA-9, -17 K1782-1 PTA-17 TIG Torch (12.5ft 1pc) K1622-1 Twist-Mate™ Torch Adapter - PTA-9, -17 K1783-1 PTA-26 TIG Torch (12.5ft 1pc) K1622-3 Twist-Mate™ Torch Adapter - PTA-26 K1784-3 Magnum® PTW-20 Braided TIG Torch (12.5ft 3pc) K1622-4 Twist-Mate™ Torch Adapter - Water-Cooled — Cut Length Consumables 18 www.lincolnelectric.com/tig-welders Power MIG® – The Professional’s Choice! SM • For home, farm, autobody, maintenance or fabrication. • Diamond Core™ Technology delivers a superior arc. • Professional Drive System. • Spool Gun Ready— New low cost Magnum® 100SG. • Great Arc Starts • Low Spatter • Excellent Out-of-Position Arc Action • Enhanced Stainless & Aluminum Performance SP-180T 30-180 Power MIG 180C 30-180 Power MIG 215 30-250 Power MIG 255C 30-300 Power MIG 350MP 5-350 ® ® ® ® KEY: Excellent Good 1 60 • • 1 60 • • 1 60 • • Diamond Core Technology™ • • Push-Pull Model 60 Synergic Control 1 Meters Spool Gun Capable TIG Touch-Start ® Stick Flux-Cored .035 (0.9) .035 (0.9) .035-.045 (0.9-1.2) .035-.045 (0.9-1.2) .035-.045 (0.9-1.2) .035-.045 (0.9-1.2) .035-.045 (0.9-1.2) MIG Pulsed .023-.035 (0.6-0.9) .023-.035 (0.6-0.9) .023-.035 (0.6-0.9) .023-.035 (0.6-0.9) .023-.045 (0.6-1.2) .023-.035 (0.6-0.9) .023-.045 (0.6-1.2) • 1 • • • • • • • • • • • • • 1 50/60 • • 1 50/60 60 Waveform Control Technology® 30-140 50-500 (1.3-12.7) 50-500 (1.3-12.7) 50-500 (1.3-12.7) 50-500 (1.3-12.7) 50-700 (1.3-17.7) 50-700 (1.3-17.7) 50-700 (1.3-17.7) FEATURES Chopper Technology® Power MIG 140C ® Cored Wire Size Range in. (mm) Compact 30-140 Solid Wire Size Range in. (mm) Hertz SP-140T Wire Feed Speed Range ipm (m/min) Phase 208-230 Volt Input 120 Volt Input Current Range (Amps) INPUT PROCESS MIG OUTPUT MODEL Locking Tool Storage Thin Sheet Metal Autobody Work >> Optional www.lincolnelectric.com/mig-welders 19 MIG: Wire Feeder/Welders Processes • MIG • Flux-Cored SP-140T CV DC 1 60 PHASE Hz 120 Volt AC Input Compact Wire Welder Output Here’s a great little welder for project and repair welding with MIG on mild steel or stainless and flux-cored on mild steel. Unit Includes • Magnum® 100L gun 10 ft. (3.0 m) • .025" (0.6 mm) Contact Tips (Qty. 3) • .035" (0.9 mm) Contact Tips (Qty. 3) • Gasless Nozzle for Innershield® • Gas Nozzle for MIG • Spindle Adapter, 8" (203 mm) Dia. Spools • .025"-.030" (0.6-0.7 mm) MIG Drive Roll • .035" (0.9 mm) MIG Drive Roll • .030"-.045" (0.7-1.1 mm) Knurled Drive Roll • Adjustable Gas Regulator & Hose • 2 lb. (0.90 kg) Spool of SuperArc® L-56® MIG wire • 1 lb. (0.45 kg) Spool NR®-211-MP • Work Clamp & 10 ft. (3.0 m) Cable • Handshield • How to Use DVD • Ready to Weld! Includes mild steel MIG AND fluxcored wire spools, regulator and basic handshield. Just add shielding gas (Sold separately). • Easy to Set – 5 position tap voltage control and continuous full-range wire feed speed control help you dial in your application. • Wide 30-140 amp welding output range. • MIG weld 24 gauge up to 10 gauge (.135") sheet metal in a single pass. Weld up to 5/16" steel using self-shielded Lincoln Innershield® wire (FCAW-S). • Spool Gun Ready – add the optional Magnum® 100SG spool gun for reliable aluminum wire feeding. Input Key Options • More options at end of section • Three-year warranty on parts and labor. Literature E7.41 Product Name Product Number Input Power Voltage/Phase/Hertz Rated Output Current/Voltage/Duty Cycle Input Current @ Rated Output SP-140T (Tapped Voltage Control) K2688-1 120/1/60 90A/19.5V/20% 20A Output Range 30-140 Amps DC 50-500 ipm WFS (1.3-12.7 m/min) Max. OCV: 33 HxWxD inches (mm) Net Weight lbs.(kg) 14 x 10.15 x 18.6 (357 x 258 x 472) 58 (26.3) Processes • MIG • Flux-Cored SP-180T More Power for Thicker Material Output Just plug this compact wire welder into a 208 or 230V outlet in your garage, barn or shop and start welding– up to 3/16”with MIG welding and 1/2” with gas-less flux-cored welding. Unit Includes • Magnum® 100L gun 10 ft. (3.0 m) • .025" (0.6 mm) Contact Tips (Qty. 3) • .035" (0.9 mm) Contact Tips (Qty. 3) • Gasless Nozzle for Innershield® • Gas Nozzle for MIG • Spindle Adapter, 8" (203 mm) Dia. Spools • .025"-.030" (0.6-0.7 mm) MIG Drive Roll • .035" (0.9 mm) MIG Drive Roll • .030"-.045" (0.7-1.1 mm) Knurled Drive Roll • Adjustable Gas Regulator & Hose • 2 lb. (0.90 kg) Spool of SuperArc® L-56® MIG wire • 1 lb. (0.45 kg) Spool NR®-211-MP • Work Clamp & 10 ft. (3.0 m) Cable • Handshield • How to Use DVD • Ready to Weld! Includes both mild steel MIG AND fluxcored wire as well as an adjustable gas regulator. Just add shielding gas (sold separately). • Easy to Set – 5 position tap voltage control and continuous full-range wire feed speed control help you dial in your application. • Wide 30-180 amp welding output range – use .025" wire on the thinnest sheet metal up to .045" flux-cored wire on thick plate. • MIG weld 24 gauge up to 3/16" sheet metal in a single pass. Weld up to 1/2" steel using self-shielded Lincoln Innershield® wire (FCAW-S). • Spool Gun Ready – add the optional Magnum® 100SG spool gun for reliable aluminum wire feeding. Input 1 60 PHASE Hz Key Options • More options at end of section • Three-year warranty on parts and labor. 20 CV DC Literature E7.42 Product Name Product Number Input Power Voltage/Phase/Hertz Rated Output Current/Voltage/Duty Cycle Input Current @ Rated Output SP-180T K2689-1 208/230/1/60 208: 130A/17V/30% 230: 130A/20V/30% 20A Output Range 30-180 Amps DC 50-500 ipm WFS (1.3-12.7 m/min) Max. OCV: 33V www.lincolnelectric.com/mig-welders HxWxD inches (mm) Net Weight lbs.(kg) 14 x 10.15 x 18.6 (357 x 258 x 472) 66 (30) MIG: Wire Feeder/Welders Power MIG 140C Processes • MIG • Flux-Cored Premium 120 Volt Input Wire Welder Output Home projects and repair, sheet metal and autobody work, farm and small shop welding—the Power MIG® 140C designed for 120 volt household power does it all! Unit Includes • Magnum® 100L Gun, 10 ft. (3.0 m) • Gas and Gasless Nozzles • Cable Liner • Contact Tips • Work Cable and Clamp • Adjustable Gas Regulator & Hose • Spindle Adapter • 2 lb. (0.90 kg) Spool of SuperArc® L-56 Mild Steel MIG Wire • 1 lb. (0.45 kg) Spool NR®-211-MP Flux-Cored Wire • Learn-To-Use DVD ® • Exclusive Diamond Core™ Technology delivers an outstanding arc you’ll notice immediately: – Great arc starts make getting started easy. – Wide voltage “sweet spot” gives you a very forgiving arc. – Extremely low spatter reduces clean-up. – Outstanding aluminum & stainless performance. CV DC Input 1 60 PHASE Hz Key Options • K520 Utility Cart, 150 cu ft. bottle capacity • K2377-1 Small Canvas Cover • K2525-1 Spot Timer Kit • K2532-1 Magnum® 100SG Spool Gun • More options at end of section • Wide 30-140 amp welding output range is the highest output in the 120 volt input power welder class. • MIG weld 24 gauge up to 10 gauge (.135") sheet metal in a single pass. Weld up to 5/16” steel using self-shielded Lincoln Innershield® wires (FCAW-S). Literature E7.23 Shown: K2471-1 Power MIG® 140C • Three-year warranty on parts and labor. Product Name Product Number Input Power Voltage/Phase/Hertz Rated Output Current/Voltage/Duty Cycle Input Current @ Rated Output Power MIG® 140C (Continuous Voltage Control) K2471-1 120/1/60 90A/19.5V/20% 20A Output Range 30-140 Amps DC 50-500 ipm WFS (1.3-12.7 m/min) Max. OCV: 33V HxWxD inches (mm) Net Weight lbs.(kg) 14 x 10.15 x 18.6 (357 x 258 x 472) 58 (26.3) Power MIG 180C Processes • MIG • Flux-Cored Premium 230 Volt Compact Wire Welder Output ® Whether you’re a farmer or a fabricator, an autobody shop or a backyard mechanic, the Power MIG® 180C helps you get the job done! It’s a portable wire welder designed for use with industrial 230 volt input power, so you can weld on thicker material—up to 3/16" with MIG welding and 1/2" with gas-less flux-cored welding. • Exclusive Diamond Core™ Technology delivers an outstanding arc you‘ll notice immediately: – Great arc starts make getting started easy. – Wide voltage “sweet spot” gives you a very forgiving arc. – Extremely low spatter reduces clean-up. CV DC Input 1 60 PHASE Hz Unit Includes • Magnum® 100L Gun, 10 ft. (3.0 m) • Gas and Gasless Nozzles • Cable Liner • Contact Tips • Work Cable and Clamp • Adjustable Gas Regulator & Hose • Spindle Adapter • 2 lb. (0.90 kg) Spool of SuperArc® L-56 Mild Steel MIG Wire • 1 lb. (0.45 kg) Spool NR®-211-MP Flux-Cored Wire • Learn-To-Use DVD Key Options • K520 Utility Cart, 150 cu ft. bottle capacity • K2377-1 Small Canvas Cover • K2525-1 Spot Timer Kit • K2532-1 Magnum® 100SG Spool Gun • More options at end of section – Outstanding aluminum & stainless performance. • Wide 30-180 amp welding output range is the highest output in this welder class. • MIG weld 24 gauge up to 3/16" sheet metal in a single pass. Weld up to 1/2" steel using self-shielded Lincoln Innershield® wires (FCAW-S). Literature E7.24 Shown: K2473-1 Power MIG® 180C • Three-year warranty on parts and labor. Product Name Product Number Input Power Voltage/Phase/Hertz Rated Output Current/Voltage/Duty Cycle Input Current @ Rated Output Power MIG® 180C (Continuous Voltage Control) K2473-1 208/230/1/60 130A/17V/30% 130A/17V/30% 20A www.lincolnelectric.com/mig-welders Output Range 30-180 Amps DC 50-500 ipm WFS (1.3-12.7 m/min) Max. OCV: 33V HxWxD inches (mm) Net Weight lbs.(kg) 14 x 10.15 x 18.6 (357 x 258 x 472) 66 (30) 21 MIG: Wire Feeder/Welders Power MIG 215 Processes • MIG • Flux-Cored Simple Control for Sheet Metal Welding Output The Power MIG® 215 offers the autobody and sheet metal fabrication industries top welding performance and a host of professional features not often found at this price. Unit Includes • Magnum® 250L Gun, 15 ft. (4.5 m) • Work Cable and Clamp • Contact Tips • Cable Liner • Drive Rolls • Adjustable Gas Regulator & Hose ® • More Output—rated at 215 amps/22 volts @ 30% duty cycle, with an amperage range of 30-250 amps DC – the highest rating and widest amperage range in its class. CV DC Input 1 PHASE 50 60 Hz Key Options • K2378-1 Medium Canvas Cover • K1809-1 Magnum® SG Spool Gun/Adapter • More options at end of section • Diamond Core Technology™ delivers a forgiving arc, excellent out-of-position arc action, a wide voltage sweet spot at a given wire feed speed and low spatter. • Rugged cast aluminum industrial wire drive features dual driven rolls, regulated wire feed speed control, easy-turn numeric tension indicator, brass-to-brass connections and Lincoln’s 100% wire supporting split wire guide system. Literature E7.51 • Generous 15 ft. (4.5 m) gun and cable assembly makes it easy to reach your work. • Seven tapped voltage ranges make it easy to select the right procedure for your application. • 115 volt auxiliary power receptacle for grinders, tool chargers. • Three-year warranty on parts and labor. (90 days on gun.) Product Name Product Number Input Power Voltage/Phase/Hertz Rated Output Current/Voltage/Duty Cycle Input Current @ Rated Output Power MIG® 215 K2326-1 208/230/1/50/60 215A/22V(1)/30% 190A/23V/40% 170A/24V/60% 45/41A 42/38A 39/35A (1) 21V on 220V 50 Hz input. Output Range 30-250 Amps DC 50-700 ipm WFS (1.3 -17.7 m/min) Max. OCV: 39V HxWxD inches (mm) Net Weight lbs.(kg) 31.8 x 18.9 x 38.8 (808 x 408 x 985) 198 (90) Power MIG 255C Processes • MIG • Flux-Cored The Professional’s Choice! SM for Job Shop Fabrication Output ® CV DC Input 1 60 PHASE Hz One-Pak Spool Gun Pkg. Includes • Power MIG 255C • Magnum® SG Spool Gun • Magnum® SG Cable Adapter Plug • Spool Gun Holder • Dual Cylinder Mounting Kit ® The Power MIG® 255C sets the standard for MIG and flux-cored welding in industrial production, job shop fabrication, maintenance or repair work. • Diamond Core Technology™ delivers a wide voltage sweet spot across the welding range, low spatter levels and a forgiving arc on steel, stainless and aluminum—even for demanding out-of-position work. Key Options • K1702-1 Dual Cylinder Kit • K2378-1 Medium Canvas Cover • K2490-1 Magnum® 250LX™ Spool Gun • More options at end of section • Rugged cast aluminum industrial wire drive features dual driven rolls, easy-turn numeric tension indicator, brass-to-brass gun connections and Lincoln’s® 100% wire-supporting split wire guide system. • Digital meters display, preset wire feed speed and voltage, and actual amperage and voltage while welding. Literature E7.54 • Spool Gun Ready—electronics and second gas solenoid are built-in to drive either the Magnum® SG or Magnum® 250LX™ spool gun. • 115V auxiliary receptacle (208/230V model only) powers a grinder or other equipment. • Base Unit Includes: Power MIG® 255C; Magnum® 250L Gun & 15 ft (4.5 m) “quick-connect“ cable assembly eqipped with fixed gas nozzle assembly; Work Clamp & Cable, 10 ft. (3.0 m); 10 ft. (3.0 m) 230V Input Power Cable w/Plug (208/230V model only); .035"/.045" (0.9/1.2 mm) Drive Rolls & Guide for Steel; Gas Regulator & Hose Kit for CO2 or Argon blend gases. • Three-year warranty on parts and labor. (90 days on gun.) Product Name Product Number Input Power Voltage/Phase/Hertz Rated Output Current/Voltage/Duty Cycle Input Current @ Rated Output Power MIG® 255C One-Pak® w/Spool Gun Power MIG® 255C K2417-1 208/230/1/60 250A/26V/40% 50/46A K2416-1 K2416-2 208/230/1/60 230/460/575/1/60 22 50/46A 47/24/19A Output Range 30-300 Amps 50-700 ipm WFS (1.3 -17.7 m/min) Max. OCV: 40V www.lincolnelectric.com/mig-welders HxWxD inches (mm) Net Weight lbs.(kg) — — 31.8 x 18.9 x 38.8 (808 x 480 x 985) 240 (109) (with gun) MIG: Wire Feeder/Welders Processes • Stick • TIG • MIG • Pulsed • Flux-Cored ® Power MIG 350MP The Professional’s Choice! SM When you want more than just a MIG machine, the Power MIG® 350MP is the choice for you. Lincoln’s® Chopper Technology® delivers more welding processes: stick, TIG, MIG, fluxcored, and advanced processes such as Power Mode® and Pulse-On-Pulse®. With the simplicity and sophistication of synergic control, no other wire feeder/welder offers so much! • Pulse-on-Pulse® improves cleaning action when welding aluminum and delivers a TIG-like appearance to the weld beads. • Synergic control of voltage and wire feed speed allows you to set weld procedures with one control. • Push-Pull or Spool Gun Ready—A second gas solenoid and other electronics are built-in to drive either a spool gun or push-pull gun. Output CC CV DC Input 1 60 PHASE Hz Push-Pull One-Pak® Includes • Power MIG® 350MP (K2403-1) • Python®-Plus Push-Pull Gun, 25 ft. (7.6 m) • 3/64" Aluminum Drive Roll Kit • Magnum® 300 Gun, 15 ft. (4.5m) • Cable Liner • Contact Tips • Work Clamp and Cable • Adjustable Gas Regulator & Hose Key Options • K1702-1 Dual Cylinder Kit • K2378-1 Medium Canvas Cover • K2447-2 Python®-Plus Push-Pull Gun, 25 ft. (7.6 m) • K2490-1 Magnum® 250LX Spool Gun • More options at end of section • 115V auxiliary receptacle powers a grinder or other equipment. • Dual Procedure capable—select between either two welding procedures or two welding modes. • Rugged cast aluminum industrial wire drive features dual driven rolls, regulated wire feed speed control, easy-turn numeric tension indicator, brass-to-brass connections and Lincoln’s® 100% wire supporting split wire guide system. Literature E7.57 • Base Unit Includes: Power MIG® 350MP ; Magnum® 300 Gun & 15 ft. (4.5m) Cable; .035"/.045" (0.9/1.2 mm) Drive Rolls & Guide for Steel; Regulator & Hose; Work Clamp & Cable; 230V Input Cord & Plug. • Three-year warranty on parts and labor. (90 days on gun.) Product Name Product Number Input Power Voltage/Phase/Hertz Rated Output Current/Voltage/Duty Cycle Input Current @ Rated Output Power MIG® 350MP Push-Pull One-Pak® Power MIG® 350MP K2451-2 208/230/460/575/1/50/60 300A/32V/60%(1) 72/62/31/25A K2403-1 (1) 40% on 208V input. Ratings based on 60 Hz operation. www.lincolnelectric.com/mig-welders Output Range 5-350 Amps DC 50-700 ipm WFS (1.3 -17.7 m/min) Max. OCV: 67 HxWxD inches (mm) Net Weight lbs.(kg) — — 31.8 x 18.9 x 38.8 (808 x 408 x 985) 255 (116) 23 MIG: Wire Feeder/Welders MIG: Wire Feeder/Welders Options See “Recommended General Options” pgs. 149-171 for descriptions. SP-140T and SP-180T General Options K2275-1 Welding Cart (80 cu. ft. bottle capacity) K520 Utility Cart (150 cu. ft. bottle capacity) K2377-1 Small Canvas Cover K2525-1 Spot Timer Kit — Fume Extraction System Wire Feeder Options K2532-1 Magnum® 100SG Spool Gun K2528-1 .045" Innershield® Welding Kit (Power MIG® 180T only) KP2529-1 Drive Roll, .025"-.030" Smooth KP2529-2 Drive Roll, .035" Smooth KP2529-3 Drive Roll, .030"-.045" Knurled Power MIG® 140C and Power MIG® 180C General Options K2275-1 Welding Cart (80 cu. ft. bottle capacity) K520 Utility Cart (150 cu. ft. bottle capacity) K2377-1 Small Canvas Cover K2525-1 Spot Timer Kit — Fume Extraction System Wire Feeder Options K2532-1 Magnum® 100SG Spool Gun K2528-1 .045" Innershield® Welding Kit (Power MIG® 180C only) KP2529-1 Drive Roll, .025"-.030" Smooth KP2529-2 Drive Roll, .035" Smooth KP2529-3 Drive Roll, .030"-.045" Knurled KP2531-1 Inner Wire Guide, .025"-.035" Steel KP2531-2 Inner Wire Guide, .045" Steel Power MIG® 215 General Options K2378-1 Medium Canvas Cover K466-6 Connector Kit – Power MIG®/Wire-Matic™ K1809-1 Magnum® SG Spool Gun and Adapter (includes spool gun holder) K1703-1 3/64" Aluminum Feeding Kit K363P 22-30 lb. Readi-Reel® Adapter K468 8" O.D. Spool Adapter K1702-1 Dual Cylinder Mounting Kit KP1696-030S Drive Roll Kit, .023"-.030" Solid Wire KP1696-035S Drive Roll Kit, .035" Solid Wire KP1696-1 Drive Roll Kit, .035" and .045" Solid Wire KP1696-2 Drive Roll Kit, .040" Solid Wire KP1696-045S Drive Roll Kit, .045" Solid Wire KP1697-035C Drive Roll Kit, .030"-.035" Cored Wire KP1697-045C Drive Roll Kit, .040"-.045" Cored Wire KP1695-3/64A Drive Roll Kit, 3/64" Aluminum Wire — Fume Extraction System Power MIG® 255C General Options K1701-1 Timer Kit K1702-1 Dual Cylinder Mounting Kit K1703-1 3/64" Aluminum Feeding Kit K2378-1 Medium Canvas Cover K466-6 Connector Kit – Power MIG/Wire-Matic™ K363P 22-30 lb. Readi-Reel® Adapter K468 8" O.D. Spool Adapter KP1696-030S Drive Roll Kit, .023-.030" Solid Wire KP1696-035S Drive Roll Kit, .035" Solid Wire KP1696-1 Drive Roll Kit, .035" and .045" Solid Wire KP1696-2 Drive Roll Kit, .040" Solid Wire 24 Power MIG® 255C, con’t. General Options KP1696-045S Drive Roll Kit, .045" Solid Wire KP1697-035C Drive Roll Kit, .030"-.035" Cored Wire KP1697-045C Drive Roll Kit, .040"-.045" Cored Wire KP1695-3/64A Drive Roll Kit, 3/64" Aluminum Wire — Fume Extraction System Spool Gun Options K2490-1 Magnum® 250LX Spool Gun K2519-1 Control Cable Extension, 25 ft K487-25 Magnum® SG Spool Gun, Air-Cooled, w/Remote, 25 ft. K2445-1 Power MIG® 255C/Magnum® SG Spool Gun Control Cable Adapter K1738-1 Spool Gun Holder Power MIG® 350MP General Options KP1696-030S Drive Roll Kit, .023"-.030" Solid Wire KP1696-035S Drive Roll Kit, .035" Solid Wire KP1696-1 Drive Roll Kit, .035" and .045" Solid Wire KP1696-2 Drive Roll Kit, .040" Solid Wire KP1696-045S Drive Roll Kit, .045" Solid Wire KP1697-035C Drive Roll Kit, .030"-.035" Cored Wire KP1697-045C Drive Roll Kit, .040"-.045" Cored Wire KP1695-035A Drive Roll Kit, .035" Aluminum Wire KP1695-3/64A Drive Roll Kit, 3/64" Aluminum Wire K1702-1 Dual Cylinder Mounting Kit K2378-1 Medium Canvas Cover — Fume Extraction System Stick Options K875 Accessory Kit, 150 Amp K704 Accessory Kit, 400 Amp K857 Remote Output Control, 25 ft. (7.6 m) K857-1 Remote Output Control, 100 ft. (30 m) TIG Options — Pro-Torch™ TIG Torches KP508 Parts Kit For PTA-17 Series Torches KP509 Parts Kit For PTW-18 and PTA-26 Series Torches K870 Foot Amptrol® K963-3 Hand Amptrol® (Rotary Track Style) K814 Arc Start™ Switch Wire Feeder Options K489-8 Fast-Mate™ Adapter For Power MIGs K2447-1 Python®-Plus Push-Pull Gun, Air-Cooled, 15 ft. K2447-2 Python®-Plus Push-Pull Gun, Air-Cooled, 25 ft. K2447-3 Python®-Plus Push-Pull Gun, Air-Cooled, 50 ft. K2296-2 Prince® XL Push-Pull Gun, Air-Cooled, 25 ft. K2154-1 Push-Pull Gun Connection Kit K363P 22-30 lb. Readi-Reel® Adapter K468 8" O.D. Spool Adapter Spool Gun Options K2490-1 Magnum® 250LX Spool Gun K2519-1 Control Cable Extension, 25 ft. K1738-1 Spool Gun Holder www.lincolnelectric.com/mig-welders • Recommended For Job Shops and Manufacturing Applications • Optimized For CV Processes • Designed For Use With A Variety Of Wire Feeders Shown: CV-400/LF-74 Ready-Pak® Package (K2496-1) MODEL PROCESS INPUT Hertz Stackable 7-Yr. Warranty (on Power Rectifier) 60 • • CV-400 CV DC 60-500 A 3 60 • • CV DC 70-815 A 3 50,60 • • DC 0-450 A PEAK 0-125 A BKGRND 3 50/60 CV-655 Invertec STT II ® KEY: ® Excellent STT® Good Waveform Control Technology® Phase 3 Arc Gouging 50-400 A Submerged Arc DC Flux-Cored CV MIG/STT® CV-305 Current Range Amps (A) MIG Polarity FEATURES Mode OUTPUT • Optional www.lincolnelectric.com/mig-welders 25 MIG: Industrial Welders CV-305 Processes • MIG • Flux-Cored For All Day Long MIG Welding Output CV DC Input 3 60 PHASE Hz Ready-Pak Package (K2395-1) Includes • CV-305 Power Source • LF-72 Bench Model (2-Roll) Wire Feeder w/Standard Duty Wire Reel Stand, 10 ft. Control Cable, and .035"-.045" solid Drive Roll & Guide Tube Kits • Magnum® 400 Welding Gun, 15 ft., .035"-.045" wire • Work and Wire Feeder Power Cables Package • Harris® Flowmeter Regulator & Gas Hose ® When it comes to welding mild steel, stainless steel, aluminum and alloy materials, you won't find a more reliable power source than the CV-305. This well-engineered CV unit features two inductance connections. Lincoln’s® Twist-Mate® output connectors make it easy to chose the right inductance for your application. • Stack them three-high or purchase an affordable Ready-Pak® package that includes the LF-72 wire feeder, a Magnum® 400 MIG gun and more! • Two output connectors allow you to optimally connect to high or low inductance for arc control. Use low inductance output connection when short-arc welding, and high inductance output connection with spray and globular transfer welding. Key Options • K857 Remote Output Control • K857-1 Remote Output Control • K852-70 Twist-Mate™ Welding Cable Connectors • K852-95 Twist-Mate™ Welding Cable Connectors • More options at end of section • Compact unit is 20 lbs. (9.0 kg) lighter and significantly smaller than competitive models—save your space! • Easy access Twist-Mate™ connections on the front of the machine. • Digital Ammeter/Voltmeter read-out display allows you to view voltage presets for added convenience and accuracy. • Three-year warranty on parts and labor. Literature E4.22 • Seven-year warranty on power rectifier. Product Name Product Number Input Power Voltage/Phase/Hertz Rated Output Current/Voltage/Duty Cycle Input Current @ Rated Output Output Range HxWxD inches (mm) Net Weight lbs.(kg) CV-305 K2400-1 K2400-2 208/230/460/3/60 230/460/575/3/60 315A/32.6V/100% 52/48/24A 48/24/19A 50-400A 7-37V 24.6 x 19.5 x 27.0 (625 x 495 x 686) 330 (149) CV-305/LF-72 Ready-Pak® Pkg. K2395-1 208/230/460/3/60 47.7 x 25.5 x 33.0 (1212 x 648 x 838) 448 (203) 52/48/24A NOTE: 50 Hertz models available. CV-400 Processes • MIG • Flux-Cored Rugged, Proven Construction for Wire Welding Output The rugged CV-400 is ready to tackle MIG and cored wire fabrication and production work in a variety of industries: transportation, heavy equipment, structural steel, railroad, furniture, appliances and sheet metal fabrication. CV-400/LF-72 Ready-Pak Package (K2439-1) Includes • CV-400 Power Source • LF-72 Wire Feeder (Bench Model) • .035"-.045" Drive Rolls for Solid Wire • Heavy Duty Wire Reel Stand * Control Cable, 10 ft. (3.0 m) • Weld Power Cable, 10 ft. (3.0 m) • Work Cable & Clamp, 10 ft. (3.0 m) • Magnum® 400 MIG Gun w/15 ft. (4.5 m) Cable • Harris® Flowmeter Regulator & Gas Hose Input 3 60 PHASE Hz ® • Lincoln’s unique fixed inductance design delivers exceptional short-circuit metal transfer characteristics. • Connect wire feeders via either 14-pin MS-type or terminal strip. • 115V and 42V wire feeder auxiliary power with circuit breaker protection. • Internal components, including windings, rectifiers and circuit boards, are coated to protect against the effects of moisture and corrosion. Key Options • K857 Remote Output Control • K864 Remote Control Adapter • K841 Undercarriage • More options at end of section • Electronic and thermostatic protection from current overload and excessive temperatures. Indicator light lets you know when machine is reset. • Three-year warranty on parts and labor. Literature E4.30 • Seven-year warranty on power rectifier. Product Name Product Number Input Power Voltage/Phase/Hertz Rated Output Current/Voltage/Duty Cycle Input Current @ Rated Output Output Range CV-400 K1346-13 230/460/3/60 400A/36V/100% 450A/38V/60% 77/39A 80/40A 60-500A 12-42V CV-400/LF-72 Ready-Pak® Pkg. CV-400/LF-74 Ready-Pak® Pkg. K2439-1 K2496-1 NOTE: 50 Hertz models available. 26 CV DC • Gouging www.lincolnelectric.com/mig-welders HxWxD inches (mm) Net Weight lbs.(kg) 27.5 x 22.2 x 32 (699 x 564 x 813) 22.5 x 36.5 x 53 (571 x 927 x 1346) 27.5 x 36.5 x 53 (699 x 927 x 1346) 383 (174) 490 (222) 490 (222) MIG: Industrial Welders CV-655 Energy efficiency, reliability and exceptional performance are what set the CV-655 apart from the rest. Designed primarily for heavy-duty applications, the CV-655 is an outstanding choice for MIG and flux-cored welding on mild steel, stainless steel, aluminum and alloys. Processes • MIG • Flux-Cored • Submerged Arc • Gouging Output CV DC Input 3 60 50 PHASE Hz Hz Key Options • K1482-1 Digital Meter Kit • K1486-1 Air Filter Kit • K1528-1 Dual Process Switch • K857 Remote Output Control • More options at end of section • Calibrated output control lets operator accurately regulate power levels. • Line voltage compensation maintains weld consistency, even with line voltage changes of ±10%. • 115-volt duplex receptacle provides 20 amps of auxiliary power. Literature E4.40 • Separate output studs allow the operator to select high or low inductance. • Panel switches allow operator to change settings at the power source or wire feeder. • Solid state circuitry provides extra long life during repetitive applications. • Three-year warranty on parts and labor. • Seven-year warranty on power rectifier. Product Name Product Number Input Power Voltage/Phase/Hertz Rated Output Current/Voltage/Duty Cycle Input Current @ Rated Output CV-655 K1480-1 K1480-5 K1481-1 K1481-5 230/460/3/60 575/3/60 230/400/3/50/60 415/3/50/60 650A/44V/100% 815A/44V/60% 94/47A 38A 94/54A 52A Output Range 70-815A 13-44V Max. OCV: 48V Net Weight lbs.(kg) 27.5 x 22.2 x 38.0 (699 x 565 x 965) 652 (296) Processes • MIG-STT® ® Invertec STT II ® HxWxD inches (mm) Output Featuring Surface Tension Transfer Process ® STT DC Input 3 PHASE 50 60 Hz Hz Unit Includes • Twist-Mate™ Cable Plugs (qty.2) • STT® II Sense Lead Kit, 25 ft. (7.6 m) The revolutionary STT® II power source combines high frequency inverter technology with advanced Waveform Control Technology® to provide a better welding solution than traditional short arc MIG. Key Options • K1560-2 STT® 10 Wire Feeder • K1759-70 Twist-Mate™ Female Plug • K2593-100 Coaxial Power #1 Cable, 100 ft. • K1758-L Input Cable Assembly • K852-xx Twist-Mate™ Welding Cable Connectors • More options at end of section • Controlled penetration and outstanding heat input control—Ideal for welding joints with open root, gaps, or on thin material with no burnthrough. • Reduced spatter and fumes—Current is controlled to achieve optimal metal transfer. • Various shielding gases—STT® may be used with various gas blends of Argon including Helium or 100% CO2 with larger diameter wires. • Good bead control and faster travel speeds—Can replace TIG (GTAW) in many applications without sacrificing appearance. Literature E4.52 • Background and Tailout Current—accurately control fine and coarse heat input for reduced distortion and burnthrough as well as proper penetration. • Adjustable Hot Start controls the heat at the start of the weld. • Three-year warranty on parts and labor. Product Name Product Number Invertec® STT® II K1525-1 K1526-1 K1526-2 K1527-1 K1527-2 Invertec® STT® II CE Input Power Voltage/Phase/Hertz Rated Output Current/Voltage/Duty Cycle Input Current @ Rated Output 208/230/460/3/60 225A/29V/60% 200A/28V/100% 32/30/16A 33/30/15/17/16A 36/34/20/19/18A 33/30/18/17/16A 36/34/20/19/18A 200-208/220-230/380-415/440-460/3/50/60 200/208/380/400/415/3/50/60 200/220/380/415/440/3/50/60 200/208/380/400/415/3/50/60 www.lincolnelectric.com/mig-welders Output Range Peak Current: 0-450A Background Current: 0-125A Max. OCV: 85V HxWxD inches (mm) Net Weight lbs.(kg) 23.2 x 13.2 x 24.4 (589 x 336 x 620) 117 (53) 27 MIG: Industrial Welders MIG: Industrial Welders Options See “Recommended General Options” pgs.149-171 for descriptions. CV-305 General Options K857 Remote Output Control, 25 ft. (7.6 m) K857-1 Remote Output Control, 100 ft. (30 m) K864 Remote Control Cable Adapter K1803-1 Work and Wire Feeder 2/0 Weld Cable (10 ft.) Package K852-70 Twist-Mate™ Cable Plug for 1/0-2/0, 50-70 mm2 cable K852-95 Twist-Mate™ Cable Plug for 2/0-3/0, 70-95 mm2 cable K484 Jumper Plug Kit K867 Universal Adapter Plug K874 Undercarriage – Hand moving — Fume Extraction System Wire Feeder Options LF-72 and LF-74 LN™-25 PRO Magnum® SG Spool Gun CV-400 General Options K857 Remote Output Control, 25 ft. (7.6 m) K857-1 Remote Output Control, 100 ft. (30 m) K864 Remote Control Cable Adapter K841 Undercarriage – Hand moving K484 Jumper Plug Kit K2149-1 Work Lead Package — Fume Extraction System Wire Feeder Options LF-72 and LF-74 LN™-8 LN™-9 LN™-10 and LN™-10 LN™-15 and LN™-25 PRO LN™-35 28 CV-655 General Options K1482-1 Digital Meter Kit K1486-1 Air Filter Kit K1528-1 Dual Process Switch K857 Remote Output Control, 25 ft. (7.6 m) K857-1 Remote Output Control, 100 ft. (30 m) K864 Remote Control Cable Adapter K842 Undercarriage – Hand moving K1737-1 All-Terrain Undercarriage — Fume Extraction System Wire Feeder Options LF-72 and LF-74 LN™-8 LN™-9 LN™-10 and DH-10 LN™-35 NA-3 and NA-5 Invertec® STT® II General Options K1764-1 Inverter and Wire Feeder Cart K1702-1 Dual Cylinder Mounting Kit K940-25 Sense Lead Kit, 25 ft. K940-75 Sense Lead Kit, 75 ft. K1796-25 Coaxial Weld Power Cable (350A), 25 ft. K1796-50 Coaxial Weld Power Cable (350A), 50 ft. K1796-75 Coaxial Weld Power Cable (325A), 75 ft. K1796-100 Coaxial Weld Power Cable (300A), 100 ft. K2593-25 Coaxial Weld Power Cable (#1, Lug to Lug), 25 ft. K2593-50 Coaxial Weld Power Cable (#1, Lug to Lug), 50 ft. K2593-100 Coaxial Weld Power Cable (#1, Lug to Lug), 100 ft. K852-70 Twist-Mate™ Cable Plug for 1/0-2/0, 50-70 mm2 cable K852-95 Twist-Mate™ Cable Plug for 2/0-3/0, 70-95 mm2 cable K1759-70 Twist-Mate™ Receptacle for 1/0-2/0, 50-70 mm2 cable K1759-95 Twist-Mate™ Receptacle for 2/0-3/0, 70-95 mm2 cable K2176-1 Twist-Mate™ to Lug Cable Adapter — Fume Extraction System Wire Feeder Options STT®-10, LN™-15 (Control Cable model) www.lincolnelectric.com/mig-welders • For Heavy Manufacturing and Fabrication • One Machine For Stick, TIG, Wire Welding and Arc Gouging • Ruggedly Built For Tough Environments TIG MIG Stick Arc Gouging INPUT Optional DC 60-500 A 3 50,60 • • DC 70-580 A 3 50/60 • • DC 50-815 A 3 50,60 • • DC 150-1300 A 3 50,60 • • DC 200-1500 A 3 50,60 • Idealarc AC-1200 CC AC 200-1500 A 1 50,60 • Idealarc DC-400 Idealarc DC-600 ® Idealarc DC-655 ® Idealarc DC-1000 ® ® ® KEY: Excellent Good Stackable 50/60 Phase 3 Arc Gouge 5-570 A ® Flux-Cored DC Invertec V450-PRO Pulsed Optional MIG 50/60 TIG 1/3 ® Current Range Amps (A) Stick 5-425 A Invertec ® V350-PRO Polarity DC Idealarc DC-1500 CC CV CC CV CC CV CC CV CC CV CC CV CC CV Mode Waveform Control Technology® 7-Yr. Warranty on Power Rectifier FEATURES Hertz Submerged Arc PROCESS High Efficiency OUTPUT MODEL • • • Optional www.lincolnelectric.com/multi-process-welders 29 Multi-Process Welders Processes • Stick • TIG • MIG • Pulsed (Advanced Process Panel only) • Flux-Cored • Gouging Invertec V350-PRO ® Designed Smart. Built Tough. The Invertec® V350-PRO is a versatile, multi-purpose, multi-process power source that’s lightweight and portable. Available in construction, factory, advanced process and factory rack models. Output • All input voltages and frequencies are both single and three phase rated—no phase derating necessary on single phase. CC CV DC Input 1 3 50 60 PHASE Hz • Touch Start TIG® for contamination-free starts. Ready-Pak® Package (K2437-1) Includes • V350-PRO Factory Model (K1728-6) • LF-72 Heavy Duty Wire Feeder (K2327-3) • Work & Wire Feeder 2/0 Welding Cable Package, 10 ft. (3.0 m) • Harris® Flowmeter/Regulator w/Adapter and Hose, 10 ft. (3.0 m) • Inverter and Wire Feeder Cart • 87% efficiency—low power consumption for energy savings. Literature E5.91 • 5-425 amp output range for all recommended processes from TIG to arc gouging. • Input voltage from 208-575V—this one machine is capable of running on virtually any input power supply. • 50 and 60 Hz operation—can be connected anywhere in the world. • Three-year warranty on parts and labor. Product Name Product Number Input Power Rated Output Voltage/Phase/Hertz Current/Voltage/Duty Cycle Invertec® V350-PRO/LF-72 Ready-Pak® Pkg. K2437-1 K2438-1 Factory 200-208/230/380-415/ Advanced Process 460/575/3/50/60 Invertec® V350-PRO K1728-5 K1728-6 K1728-7 K1728-13 Construction Factory Advanced Process Factory (Tweco®) 208/230/415/ 460/575/1/50/60 K1728-8 CE 200-220/380-400/ 415-440/1/3/50/60 Model 350A/34V/60% Input Current @ Rated Output Output Range HxWxD inches (mm) Net Weight lbs.(kg) 3-ph: 50/42/28-26/23/18 1-ph: 94/85/54/42/37 5-425A Max OCV: 55.2 x 28.5 x 55.5 (1403 x 724 x 1410) 370 (168) 80V DC 14.8 x 13.3 x 27.9 (376 x 338 x 709) 81 (36.7) 300A/32V/100% 3-ph: 41-39/36/23-22/19/16 1-ph: 76/69/41/36/31 350A/34V/60% (3ph) 320A/33V/60% (1ph) 300A/32V/100% (3ph) 275A/31V/100% (1ph) 3ph: 48/28-27/26-24 3ph: 41-37/28-22/22-21 Invertec V450-PRO ® Substantial Output. Smart Performance. Rugged Reliability. The V450-PRO is targeted for shops commonly welding with .052" or larger diameter wires that also require plenty of power for arc gouging repair work with a 3/8" carbon. 86.5 (37.4) Processes • Stick • TIG • MIG • Pulsed (Advanced Process Panel only) • Flux-Cored • Gouging Output • Features full remote and multi-process capability— Stick, Touch Start TIG®, MIG, flux-cored and arc gouging. CC CV DC Input 3 PHASE 50 60 Hz Ready-Pak Package (K2494-1) Includes • V450-PRO • LF-72 Heavy Duty Bench Model Wire Feeder (K2327-3) • Magnum® 400 Gun and Cable Assembly, 15 ft. • .035-.045" (0.8-1.1 mm) Drive Rolls and Wire Guides • Work & Wire Feeder 2/0 Welding Cable Package, 10 ft. (3.0 m) • Harris® Flowmeter/Regulator w/Adapter and Hose, 10 ft. (3.0 m) ® • 5-570 amp output range for all recommended processes. • 88% efficiency with a high 95% power factor. • Standard Controls include: Selectable Hot Start for stick welding and Variable Arc Control. • Touch Start TIG® makes it easy to achieve great arc starts with minimal or no tungsten contamination. • Clever stackable case design allows you to stack up to three units to save valuable shop floor space. • Supports 24, 42 or 115 volt wire feeders. • Easy access front panel with 15 amp 115 volt AC auxiliary power receptacles with circuit breaker protection will power your lights, grinders or gun/torch water coolers. Literature E5.94 • Three-year warranty on parts and labor. 30 Product Name Product Number Input Power Voltage/Phase/Hertz Rated Output Current/Voltage/Duty Cycle Input Current @ Rated Output Invertec® V450-PRO/LF-72 Ready-Pak® Pkg. Invertec® V450-PRO/LF-74 Ready-Pak® Pkg. K2494-1 208/230/460/575/3/50/60 60Hz: 450A/38V/100% (570A/43V/60%) 50Hz: 400A/36V/100% (500A/40V/60%) 60Hz: 58/53/25/22A (82/78/37/31A) 50Hz: 49/45/23/18A (67/61/31/25A) Invertec® V450-PRO Invertec® V450-PRO (CE) K2420-1 K2495-1 K2421-1 380/415/3/50/60 400A/36V/100% (500A/40V/60%) 36/33A (48/44A) www.lincolnelectric.com/multi-process-welders Output Range 5-570A 5-500A HxWxD inches (mm) Net Weight lbs.(kg) 47.5 x 24 x 38 (1207 x 610 x 965) 405 (184) 26.1 x 19.9 x 32.9 (663 x 505 x 835) 293 (133) 278 (126) Multi-Process Welders Processes • Stick • TIG • MIG • Flux-Cored • Submerged Arc • Gouging Idealarc DC-400 ® DC Multi-Process Welding Power Source This heavy-duty, industrial, three-phase multi-process power source from Lincoln Electric® scores big in MIG, flux-cored, submerged arc, stick and DC TIG welding. Output • Large, conveniently located switch makes it easy to change between CC (Stick/TIG/arc gouging), CV (MIG/flux-cored) and CV Submerged Arc modes. CC CV DC Input 3 PHASE 50 60 Hz Hz Key Options • K804-1 Multi-Process Switch • K841 Undercarriage • More options at end of section • Arc force control adjusts short circuit current for a soft arc or a forceful driving arc in the CC (Stick/TIG) mode. • Arc control adjustment changes pinch effect of the arc to control spatter, fluidity, and bead shape in the MIG/Flux-Cored mode. Literature E5.20 • Solid state circuitry provides extra long life for repetitive welding applications. • ±10% input line voltage compensation for maintaining weld consistency. • Low profile case allows stacking machines up to three high to conserve floor space. • Three-year warranty on parts and labor. • Seven-year warranty on power rectifier. Product Name Product Number Input Power Voltage/Phase/Hertz Rated Output Current/Voltage/Duty Cycle Input Current @ Rated Output Idealarc® DC-400 K1308-11 K1308-12 w/Multi-Process Switch K1309-20 K1309-21 w/Multi-Process Switch K1309-17 230/460/3/60 400A/36V/100% (450A/38V/60%) (500A/40V/50%) 78/39A 220/380/440/3/50/60 81/47/40A 230/400/3/50/60 77/45A Output Range HxWxD inches (mm) Net Weight lbs.(kg) 60-500A 12-42V 27.5 x 22.3 x 33.1 (698 x 566 x 840) 473 (215) Processes • Stick • TIG • MIG • Flux-Cored • Submerged Arc • Gouging Idealarc DC-600 ® Rugged Multi-Process Power for Industrial Manufacturing Rugged construction, simple controls and plenty of amperage for heavy duty applications on thick steel or other materials make this welder a sound investment. Output • 115V, 15 amps, duplex auxiliary power receptacle (60Hz models) makes it easy to power lights, grinders and other shop tools at your work station. CC CV DC Input 3 60 PHASE Hz Key Options • K804-1 Multi-Process Switch • K1611-1 Paralleling Kit • K1897-1 Paralleling Kit • K842 Undercarriage • More options at end of section • Full range output voltage control for easy operation and precise control. • Standard analog ammeter and voltmeter. Literature E5.40 • Mode switch for selecting desired output characteristics. • Windings and rectifiers protected against moisture and corrosive environments. • Flat-top case with a small footprint can be placed under a workbench or stacked up to 3 high on top of each other. • Three-year warranty on parts and labor. • Seven-year warranty on power rectifier. Product Name Product Number Input Power Voltage/Phase/Hertz Rated Output Current/Voltage/Duty Cycle Input Current @ Rated Output Idealarc® DC-600 w/Multi-Process Switch Idealarc® DC-600 K1288-18 230/460/3/60 600A/44V/100% 680A/44V/60% 108/54A K1288-17 K1288-22 230/460/575/3/60 Output Range HxWxD inches (mm) Net Weight lbs.(kg) CV: 70-850A, 13-44V CC: 90-850A, 24-42V 30.7 x 22.2 x 38 (781 x 565 x 965) 522 (237) 108/54/43.2A NOTE: 50 Hertz models available. www.lincolnelectric.com/multi-process-welders 31 Multi-Process Welders Idealarc DC-655 ® Energy Efficient Multi-Process Welder This 650-amp, 100% duty cycle CV/CC power source is ideal for construction and shop fabrication because of its excellent arc performance and many energy saving features. • CC Arc Force Control Knob with built-in “Hot Start”. Processes • Stick • TIG • MIG • Flux-Cored • Submerged Arc • Gouging Output CC CV DC Input 3 60 50 PHASE Hz Hz Key Options • K1482-1 Digital Meter Kit • K1528-1 Dual Process Switch • K1611-1 Paralleling Kit • K842 Undercarriage • More options at end of section • “Idle Shut Down mode” automatically shuts machine off when not in use to minimize power consumption. • Fan-As-Needed™—solid state thermally controlled cooling fan operates only when required. Minimizes power consumption, operating noise and dust intake. Literature E5.46 • Separate output studs let you choose low or high inductance. • Panel switches are behind front latched panel, for remote or machine panel output control, and output “on” or remote “on” selection, and CC, CV Subarc or CV MIG mode selection. • Low profile case allows stacking machines up to three high to conserve floor space. • Electronic and thermal protection from current overload and excessive temperatures. • Three-year warranty on parts and labor. • Seven-year warranty on power rectifier. Product Name Product Number Input Power Voltage/Phase/Hertz Rated Output Current/Voltage/Duty Cycle Input Current @ Rated Output Idealarc® DC-655 K1609-2 K1610-1 230/460/575/3/60 230/400/3/50/60 650A/44V/100% (815A/44V/60%) 122/61/49A 122/70A Output Range 13-44V 50-815A Max. OCV: 46V (CV) 68V (CC) HxWxD inches (mm) Net Weight lbs.(kg) 27.5 x 22.2 x 38 (699 x 564 x 965) 720 (327) Processes • MIG • Flux-Cored • Submerged Arc • Gouging Idealarc DC-1000 ® Multi-Process Welder Designed for semiautomatic and automatic welding, the precise control of the DC-1000 delivers superior high amperage MIG, flux-cored, submerged arc welding and air carbon arc gouging with up to 5/8" (15.9 mm) diameter carbons. • 500 amp output connections provide enhanced arc characteristics for low amperage submerged arc and MIG welding procedures. • Single range control for precise output control and easy operation. • Terminal strip and output studs for remote connections and cable. Output CC CV DC Input 3 60 50 PHASE Hz Hz Key Options • K1897-1 Paralleling Kit • K857 Remote Output Control • K843 Amptrol® Adapter Kit • K1798 Terminal Strip Adapter Cable • More options at end of section Literature E5.50 • Low profile case allows installation of the DC-1000 under a workbench and for stacking up to 2 machines to conserve floor space. • Removable side panels for easy access to internal parts. • Line voltage compensation maintains weld consistency, even with line voltage changes of ±10%. • Electronic and thermostatic protection from current overload and excessive temperatures. • Internal components, including windings, rectifiers and circuit boards, are coated to protect against the effects of moisture and corrosion. • Recessed front panel protects operating controls. • Three-year warranty on parts and labor. • Seven-year warranty on power rectifier. 32 Product Name Product Number Input Power Voltage/Phase/Hertz Rated Output Current/Voltage/Duty Cycle Input Current @ Rated Output Output Range HxWxD inches (mm) Net Weight lbs.(kg) Idealarc® DC-1000 K1386-3 K1387-3 (CE Model) K1387-6 230/460/3/60 220/380/440/3/50/60 100A/44V/100% 193/96.5A 193/112/96.5A 16-46V 150-1300A 30.7 x 22.5 x 39 (781 x 572 x 991) 821 (372) 415/3/50/60 102A www.lincolnelectric.com/multi-process-welders Multi-Process Welders Idealarc DC-1500 Processes • Flux-Cored • Submerged Arc Multi-Process DC Arc Welding Power Source Output The precise output of the DC-1500 enhances productivity and quality control when used with Lincoln NA-3 and NA-5 automatic wire feeders, and the LT-7 tractors. Key Options • K1900-1 Paralleling Kit • K857 Remote Output Control, 25 ft. (7.6 m) • K857-1 Remote Output Control, 100 ft. (30.5 m) • K843 Amptrol® Adapter Kit • More options at end of section ® • Full range output voltage control for easy operation and precise output control. • Mode switch used to select the desired output characteristics for the process being used. • Line voltage compensation for maintaining weld consistency, even with line voltage changes of ±10%. CC CV DC Input 3 60 50 PHASE Hz Hz Literature E5.60 • Fan cooled with electronic and thermostatic protection from current overload and excessive temperatures. • Function lights built into the printed circuit boards speed diagnostics. • Windings and rectifiers protected against moisture and corrosive environments. • Removable side panels for easy access to internal parts. • Recessed front panel protects operating controls. • Terminal strip and output studs for remote connections and cable. • Three-year warranty on parts and labor. • Seven-year warranty on power rectifier. Product Name Product Number Input Power Voltage/Phase/Hertz Rated Output Current/Voltage/Duty Cycle Input Current @ Rated Output Output Range HxWxD inches (mm) Net Weight lbs.(kg) Idealarc® DC-1500 K1275 K1383-4 460/3/60 380/440/3/50/60 1500A/44V/100% 1500A/60V/100% 184A 216A/187A 20-60V 200-1500A 57.2 x 22.3 x 38 (1453 x 566 x 965) 1420 (644) Processes • Submerged Arc Idealarc AC-1200 ® Output Automatic Submerged Arc Welding Power Source CC AC Input 1 60 50 PHASE Hz Hz Key Options • Fume Extraction System • More options at end of section The AC-1200 is the industry’s leading power source for submerged arc welding specifically designed for operation with Lincoln’s® NA-4 automatic wire feeder. It is a power source that you can count on day-in and day-out to provide proven performance. Literature E5.70 • Scott® connection taps standard for two AC welding heads operated in tandem. • Rheostat adjusts the output settings while welding or at idle. • Three output studs with overlapping ranges. • ±10% input line voltage compensation for maintaining weld consistency. • Thermostatic protection from current overload and excessive temperatures. • Terminal strip for remote control and wire connections and output studs for welding cables. • Removable side panels for easy access to internal parts. • Windings and rectifiers protected against moisture and corrosive environments. • Three-year warranty on parts and labor. • Seven-year warranty on power rectifier. Product Name Product Number Input Power Voltage/Phase/Hertz Rated Output Current/Voltage/Duty Cycle Input Current @ Rated Output Output Range Idealarc® AC-1200 K1276 K1382 K1382-5 K1382-6 460/1/60 440/1/50/60 380/1/50/60 415/1/50/60 1200A/44V/100% 182A 190A 220A 201A 60Hz: 200-1500A 50Hz: 240-1500A www.lincolnelectric.com/multi-process-welders HxWxD inches (mm) Net Weight lbs.(kg) 57.2 x 22 x 38 (1453 x 560 x 970) 1570 (712) 33 Multi-Process Welders Multi-Process: Conventional Welders Options See “Recommended General Options” pgs. 149-171 for descriptions. Invertec® V350-PRO General Options K1763-1 Advanced Process Panel K586-1 Deluxe Adjustable Gas Regulator & Hose Kit K1803-1 Work and Wire Feeder 2/0 Weld Cable Package K852-70 Twist-Mate™ Cable Plug for 1/0-2/0, 50-70 mm2 cable K852-95 Twist-Mate™ Cable Plug for 2/0-3/0, 70-95 mm2 cable K1759-70 Twist-Mate™ Receptacle for 1/0-2/0, 50-70 mm2 cable K1759-95 Twist-Mate™ Receptacle for 2/0-3/0, 70-95 mm2 cable K2176-1 Twist-Mate™ to Lug Cable Adapter K1764-1 Inverter and Wire Feeder Cart K1702-1 Dual Cylinder Mounting Kit K1838-1 Undercarriage – Valet Style K867 Universal Adapter Plug — Fume Extraction System Stick Options K704 Accessory Kit, 400 Amp K857 Remote Output Control, 25 ft. (7.6m) K857-1 Remote Output Control, 100 ft. (30m) K864 Remote Control Cable Adapter TIG Options K930-2 TIG Module K936-1 Control Cable (9-pin to 14-pin) K936-4 Control Cable (9-pin to 115V plug) K963-3 Hand Amptrol® (Rotary Track Style) K870 Foot Amptrol® K814 Arc Start™ Switch K1762-2 Invertec® TIG Solenoid Kit K1622-1 Twist-Mate™ Torch Adapter, PTA-9, -17 K1622-3 Twist-Mate™ Torch Adapter, PTA-26 K1622-4 Twist-Mate™ Torch Adapter, Water-Cooled K960-1 Twist-Mate™ Torch Adapter (with separate gas) K2265-1 TIG-Mate™ 17V TIG Torch Starter Kit (air-cooled) K2266-1 TIG-Mate™ 17 TIG Torch Starter Kit (air-cooled) K2267-1 TIG-Mate™ 20 TIG Torch Starter Kit (water-cooled) Wire Feeder Options LF-72 and LF-74 LN™-10 and DH-10 LN™-15 and LN™-25 PRO Invertec® V450-PRO General Options K1763-1 Advanced Process Panel K586-1 Deluxe Adjustable Gas Regulator & Hose Kit K1813-1 Cool-Arc 40 Water Cooler 115/1/50/60 K1570-1 Dual Cylinder Platform Undercarriage K2149-1 Work Lead Package — Fume Extraction System Stick Options K704 Accessory Kit, 400 Amp K857 Remote Output Control, 25 ft. (7.6 m) K857-1 Remote Output Control, 100 ft. (30 m) 34 Invertec® V450-PRO, con’t. TIG Options K1783-7 PTA-26V TIG Torch (12.5 ft., 2 pc) K1783-9 Pro-Torch™ TIG Torch PTA-26V (25 ft., 2 pc) K1782-7 PTA-17V TIG Torch (12.5 ft., 2 pc) K1782-9 PTA-17V TIG Torch (25 ft., 2 pc) K930-2 TIG Module K939-1 Docking Kit K936-1 Control Cable (9-pin to 14-pin) K963-3 Hand Amptrol® (Rotary Track Style) K870 Foot Amptrol® K814 Arc Start™ Switch Wire Feeder Options LF-72 and LF-74 LN™-8 LN™-10 and DH-10 LN™-15 and LN™-25 PRO Idealarc® DC-400 General Options K804-1 Multi-Process Switch K841 Undercarriage – Hand moving K2149-1 Work Lead Package — Fume Extraction System Stick Options K704 Accessory Kit, 400 Amp K857 Remote Output Control, 25 ft. (7.6m) K857-1 Remote Output Control, 100 ft. (30m) K864 Remote Control Cable Adapter TIG Options K930-2 TIG Module K936-1 Control Cable (9-pin to 14-pin) K1798 Adapter Cable – Male 14-pin Control Cable to Terminal Strip K937-45 Control Cable Extension, 45 ft. K939-1 Docking Kit K963-3 Hand Amptrol® (Rotary Track Style) K870 Foot Amptrol® K864 Remote Control Cable Adapter K843 Amptrol® Adapter Kit K586-1 Deluxe Adjustable Gas Regulator & Hose Kit Wire Feeder Options LF-72 and LF-74 LN™-8 LN™-9 LN™-10 and DH-10 LN™-15 and LN™-25 PRO LN™-23P LN™-35 LT-7 www.lincolnelectric.com/multi-process-welders Multi-Process Welders Multi-Process: Conventional Welders Options, con’t. See “Recommended General Options” pgs. 149-171 for descriptions. Idealarc® DC-600 General Options K804-1 Multi-Process Switch K842 Undercarriage – Hand moving K1737-1 All-Terrain Undercarriage K1611-1 Paralleling Kit K1897-1 Paralleling Kit — Fume Extraction System Stick Options K704 Accessory Kit, 400 Amp K857 Remote Output Control, 25 ft. (7.6 m) K857-1 Remote Output Control, 100 ft. (30 m) K864 Remote Control Cable Adapter TIG Options K930-2 TIG Module K936-1 Control Cable (9-pin to 14-pin) K1798 Adapter Cable – Male 14-pin Control Cable to Terminal Strip K937-45 Control Cable Extension, 45 ft. K939-1 Docking Kit K963-3 Hand Amptrol® (Rotary Track Style) K870 Foot Amptrol® K843 Amptrol® Adapter Kit K586-1 Deluxe Adjustable Gas Regulator & Hose Kit Wire Feeder Options LF-72 and LF-74 LN™-8 LN™-9 LN™-10 and DH-10 LN™-15 and LN™-25 PRO LN™-23P LN™-35 NA-3 and NA-5 LT-7 Idealarc® DC-655 General Options K1482-1 Digital Meter Kit K1486-1 Air Filter Kit K1528-1 Dual Process Switch K1611-1 Paralleling Kit K842 Undercarriage – Hand moving K1737-1 All-Terrain Undercarriage — Fume Extraction System Stick Options K704 Accessory Kit, 400 Amp K857 Remote Output Control, 25 ft. (7.6 m) K857-1 Remote Output Control, 100 ft. (30 m) K864 Remote Control Cable Adapter Idealarc® DC-655, con’t. TIG Options K930-2 TIG Module K936-1 Control Cable (9-pin to 14-pin) K1798 Adapter Cable – Male 14-pin Control Cable to Terminal Strip K937-45 Control Cable Extension, 45 ft. K939-1 Docking Kit K963-3 Hand Amptrol® (Rotary Track Style) K870 Foot Amptrol® K864 Remote Control Cable Adapter K843 Amptrol® Adapter Kit K586-1 Deluxe Adjustable Gas Regulator & Hose Kit Wire Feeder Options LF-72 and LF-74 LN™-8 LN™-9 LN™-10 and DH-10 LN™-15 and LN™-25 PRO LN™-23P LN™-35 NA-3 and NA-5 LT-7 Idealarc® DC-1000 General Options K1897-1 Paralleling Kit K1520-1 42 Volt Transformer Kit K857 Remote Output Control, 25 ft. (7.6 m) K857-1 Remote Output Control, 100 ft. (30 m) K843 Amptrol® Adapter Kit K1798 Adapter Cable – Male 14-pin Control Cable to Terminal Strip K1770-1 Factory Undercarriage — Fume Extraction System Wire Feeder Options LN™-9 NA-3, NA-5 and LT-7 Idealarc® DC-1500 General Options K1900-1 Paralleling Kit K857 Remote Output Control, 25 ft. (7.6 m) K857-1 Remote Output Control, 100 ft. (30 m) K843 Amptrol® Adapter Kit — Fume Extraction System Wire Feeder Options NA-3, NA-5 and LT-7 Idealarc® AC-1200 General Options — Fume Extraction System Wire Feeder Options NA-4 www.lincolnelectric.com/multi-process-welders 35 Power Wave AC/DC 1000 ® KEY: 36 Excellent Good STT ™ CC CV ® DC 5-570 A 3 50,60 • • • — 5-570 3 50,60 • • • 100-1000 A 3 50,60 • • • AC Arc Gouge • Submerged Arc • Flux-Cored • Pulsed 50,60 MIG 1,3 TIG 5-425 A Current Range Amps (A) Stick DC Polarity Inverter Reliability ® Digital Communication Power Wave 455M/STT ® Waveform Control Technology® Power Wave ® 455M FEATURES INPUT Hertz CC CV CC CV Power Wave ® 355M PROCESS Phase OUTPUT Mode MODEL Optional www.lincolnelectric.com/multi-process-welders Advanced Process Welders Processes • Stick • TIG • MIG • Pulsed Power Wave 355M ® Superior Arc Performance. Revolutionary Communication. Output The Power Wave® 355M features some of Lincoln’s® best performance technologies and processes all rolled into one highly efficient inverter power source designed for high-end semiautomatic welding. CC CV • Pulsed • Flux-Cored • Gouging DC Input 1 3 50 60 PHASE Hz Ready-Pak Package for Steel (K2372-1) Includes • Power Wave® 355M (K2368-1) • Power Feed™ 10M Bench Model (K2230-1) • .035" (0.9 mm) and .045" (1.1 mm) Drive Roll & Spilt Wire Guide Kit • Magnum® 400 Gun Pkg., 15 ft. (4.5 m) • Work & Wire Feeder Power Cable Package • Harris® Flowmeter/Regulator w/Adapter and Hose, 10 ft. (3.0 m) • Inverter and Wire Feeder Cart • 10 ft. (3.0 m) Power Input Cord ® • Lincoln’s® Waveform Control Technology® gives you the ability to select the right waveform for each application—that means the arc has been optimized for each wire type and size for exceptionally smooth arc performance. • Utilizes ArcLink®—the leading digital communication protocol for welding, making it the best choice for seamless, time critical integration with the power source. • Push-pull capability for ultimate aluminum welding with the Power Feed™ 10M wire feeder. Key Options • K586-1 Deluxe Adjustable Gas Regulator and Hose Kit • K1764-1 Inverter and Wire Feeder Cart • K1803-1 Work and Feeder Cables Package • K2436-1 Ethernet/DeviceNet™º Communication Interface • More options at end of section • Pulse-On-Pulse® welding mode improves cleaning action when welding aluminum and delivers a TIGlike bead appearance. • Power Mode® maintains a stable, smooth arc for short arc welding on thin materials. • State-of-the-art inverter technology provides high power efficiency, excellent welding performance and a lightweight, compact design. • Rigorous environmental, mechanical and weld testing ensures ruggedness and reliability. Wire Feeders Power Feed™ 10M, Power Feed™ 25M • Three-year warranty on parts and labor. Literature E5.146 Product Name Product Number Input Power Voltage/Phase/Hertz Rated Output Current/Voltage/Duty Cycle Input Current @ Rated Output Power Wave® 355M/ Power Feed™ 10M Ready-Pak® Pkg. K2372-1 (for steel) K2373-1 (for aluminum) 3 ph: 200/208-230/380-400/ 415-460/575/3/50/60 1 ph: 208-230/415-460/575/ 1/50/60 350A/34V/60% (300A/32V/100%) 350A/34V/60% (300A/32V/100%) 3 ph: 50/50-42/28-27/26-23/18A 1 ph: 94-85/64-42/37A Power Wave® 355M K2368-1 Output Range HxWxD inches (mm) Net Weight lbs.(kg) — — — — 250 (113) 250 (113) 14.8 x 13.3 x 27.9 (376 x 338 x 709) 81.5 (37) 5-425A PROCESS W A V E F O R M C O N T R O L T E C H N O L O G Y ® ® RapidArc — High Speed GMAW Welding • Faster Travel Speeds • Lower Spatter • Lower Heat Input • Excellent Bead Profile • Excellent Arc Stability Traditional Pulse Welding RapidArc® Pulse Welding See Publication NX-2.80 for more information. T h e f u t u r e o f www.lincolnelectric.com/multi-process-welders w e l d i n g i s h e r e . ® 37 Advanced Process Welders Power Wave 455M & Power Wave 455M/STT Processes • Stick • TIG • MIG • Pulsed • STT® (455M/STT® only) • Flux-Cored • Gouging ® ® ® Superior Arc Performance. Revolutionary Communication. Output The Power Wave® 455M and 455M/STT® are designed to be part of a modular, multi-process welding system in which power sources can be added or removed and still communicate with other industrial machines to create a highly integrated and flexible welding cell. • Push-Pull capability delivers ultimate aluminum welding with the Power Feed™ 10M wire feeder. Product Name Product Number Input Power Voltage/Phase/Hertz Rated Output Current/Voltage/Duty Cycle Input Current @ Rated Output Power Wave® 455M K2202-1 208/230/460/575/3/50/60 60Hz: 450A/38V/100% (570A/43V60%) 60Hz: 58/53/25/22A (82/78/37/31A) 50Hz: 400A/36V/100% (500A/40V/60%) 50Hz: 49/45/23/18A (67/61/31/25A) K2202-2 Power Wave 455M/STT® CE Hz Literature E5.161 • Three-year warranty on parts and labor. ® 50 60 Wire Feeders Power Feed™ 10M, Power Feed™ 25M • Utilizes ArcLink®—the leading digital communication protocol for welding, making it the best choice for seamless, time critical integration with the power source. Power Wave® 455M CE 3 PHASE Key Options • K2149-1 Work Lead Package • K2207-2 Ethernet/DeviceNet Interface Module • K1570-1 Dual Cylinder Platform Undercarriage • K1813-1 Cool-Arc™ 40 115/1/50/60 • Optional communication modules provide networking and process monitoring capabilities via DeviceNet™ or Ethernet. K2203-1 Input Ready-Pak Package (K2375-1) Includes • Power Wave® 455M (K2202-1) • Power Feed™ 10M Bench Model (K2230-1) • .040-.045" (1.0-1.1 mm) Drive Roll & Guide Tube Kit • Magnum® 400 Gun Pkg., 15 ft. (4.6 m) • Work Lead Package • Harris® Flowmeter/Regulator w/Adapter and Hose, 10 ft. (3.0 m) • Choose from over 60 standard welding waveform programs that offer a broad range of electrode size, type and shielding gas combinations to give you optimal appearance, penetration, beadshape and travel speed for each application. Power Wave 455M/ Power Feed™ 10M Ready-Pak® Power Wave® 455M/STT® DC ® • Lincoln’s® Waveform Control Technology® gives you the ability to select the right waveform for each application, enabling patented processes like Pulse-On-Pulse® and Power Mode®. ® CC CV K2375-1 Output Range 5-570A HxWxD inches (mm) Net Weight lbs.(kg) 26.1 x 19.9 x 32.9 (663 x 505 x 835) 286 (130) 477 (216) 293 (133) 380/415/3/50/60 280 (127) 340 (154) K2203-2 PROCESS W A V E F O R M C O N T R O L T E C H N O L O G Y Power Mode ® ® • Provides stable arc welding on thin materials. • Makes aluminum welding more forgiving. Power Mode® produces quality edge and joint welds on a variety of materials including aluminum and stainless steel. See Publication NX-2.60 for more information. 38 T h e f u t u r e o f w e l d i n g www.lincolnelectric.com/multi-process-welders i s h e r e . ® Advanced Process Welders Power Wave AC/DC 1000 ® Processes • Submerged Arc ™ Output Increase Productivity, Quality and Flexibility CC CV AC DC Input 3 50 60 PHASE Hz Key Options • K2362-1 Power Feed™ 10A • K2282-1 System Interface • K1543-8 ArcLink®/Linc-Net Control Cable, 8 ft • K1785-12 Control Cable (Heavy Duty), 12 ft. • More options at end of section The Power Wave® AC/DC 1000™ is the first power source to introduce Waveform Control Technology® to submerged arc welding. An operator can increase weld speeds, yield higher quality welds and improve efficiencies in a single or multi-arc environment. • Eliminate downtime with easy polarity switching— no hardware reconfiguration required. • Stable and independent arc controls for multiple arc applications. Wire Feeders Power Feed™ 10SF, Power Feed™ 10S, Power Feed™ 10SM • Improved efficiency and reliability with cooler operation through patented Coaxial Transformer Technology®. Literature E10.96 • 95% power factor correction enables connection of more machines on the same plant infrastructure for lower installation costs compared to other machines. • Remote process monitoring and control through ArcLink®, Ethernet, and DeviceNet™ communication. • Consistent operation over ± 10% input voltage variation through built-in line voltage compensation and reliable input voltage connection. • Three-year warranty on parts and labor. (1) Product Name Product Number Power Wave® AC/DC 1000 K2344-2(1) Input Power 380/400/460/500/ 575/3/50/60 Rated Output Current/Voltage/Duty Cycle Input Current @ Rated Output Output Range 1000A/44V/100% 82/79/69/62/55A 100-1000A HxWxD inches (mm) Net Weight lbs.(kg) 43.5 x 19.2 x 33 (1105 x 488 x 838) 650 (295) External filter is required to meet CE conducted emission requirements. The K2444-1 must be used with the K2344-2. • New Product Software Releases • System Upgrades • Weld Sets • Personal Computer & Diagnostic Tools www.lincolnelectric.com/multi-process-welders 39 Advanced Process Welders 40 www.lincolnelectric.com/multi-process-welders Advanced Process Welders Multi-Process: Advanced Welders Options See “Recommended General Options” pgs. 149-171 for descriptions. Power Wave® 355M General Options K586-1 Deluxe Adjustable Gas Regulator & Hose Kit K1764-1 Inverter and Wire Feeder Cart K1702-1 Dual Cylinder Mounting Kit K1838-1 Undercarriage – Valet Style K852-70 Twist-Mate™ Cable Plug for 1/0-2/0, 50-70 mm cable K852-95 Twist-Mate™ Cable Plug for 2/0-3/0, 70-95 mm cable K1759-70 Twist-Mate™ Receptacle for 1/0-2/0, 50-70 mm cable K1759-95 Twist-Mate™ Receptacle for 2/0-3/0, 70-95 mm cable K2176-1 Twist-Mate™ to Lug Cable Adapter K940-25 Sense Lead Kit, 25 ft. K940-75 Sense Lead Kit, 75 ft. K1811-50 Heavy Duty Process Sense Lead, 50 ft. K1811-75 Heavy Duty Process Sense Lead, 75 ft. K1811-100 Heavy Duty Process Sense Lead, 100 ft. K1803-1 Work and Wire Feeder 2/0 Weld Cable Package K2436-1 Ethernet/DeviceNet™ Communication Interface — Fume Extraction System Stick Options K704 Accessory Kit, 400 Amp K2176-1 Twist-Mate™ to Lug Cable Adapter TIG Options K2265-1 TIG-Mate™ 17V TIG Torch Starter Kit (air-cooled) Wire Feeder Options Power Feed™ 10M, Power Feed™ 25M Power Wave® 455M & 455M/STT® General Options K2206-1 DeviceNet™ Interface Module K2207-2 Ethernet/DeviceNet™ Interface Module K1570-1 Dual Cylinder Platform Undercarriage K1813-1 Cool-Arc™ 40 Water Cooler 115/1/50/60 K2149-1 Work Lead Package K1811-50 Heavy Duty Process Sense Lead, 50 ft. K1811-75 Heavy Duty Process Sense Lead, 75 ft. K1811-100 Heavy Duty Process Sense Lead, 100 ft. — Fume Extraction System Stick Options K704 Accessory Kit, 400 Amp TIG Options K1782-7 PTA-17V TIG Torch (12.5 ft., 2 pc) K1783-7 PTA-26V TIG Torch (12.5 ft., 2 pc) Wire Feeder Options Power Feed™ 10M Power Feed™ 25M Power Feed™ 10R Power Wave® AC/DC 1000™ General Options K2282-1 System Interface Used for Multiple Arcs K1795-10 Control Cable, 10 ft. K1795-25 Control Cable, 25 ft. K1795-50 Control Cable, 50 ft. K1795-100 Control Cable, 100 ft. K1543-8 ArcLink®/Linc-Net™ Control Cable, 8 ft. K1543-16 ArcLink®/Linc-Net™ Control Cable, 16 ft. K1543-25 ArcLink®/Linc-Net™ Control Cable, 25 ft. K1543-50 ArcLink®/Linc-Net™ Control Cable, 50 ft. K1543-100 ArcLink®/Linc-Net™ Control Cable, 100 ft. K2683-25 Heavy Duty ArkLink® Control/Cable, 25 ft. K2683-50 Heavy Duty ArkLink® Control/Cable, 50 ft. K2683-100 Heavy Duty ArkLink® Control/Cable, 100 ft. Power Wave® AC/DC 1000 ™, con’t. K1785-12 Control Cable (Heavy Duty), 12 ft. K1785-16 Control Cable (Heavy Duty), 16 ft. K1785-25 Control Cable (Heavy Duty), 25 ft. K1785-50 Control Cable, 14-pin, 50 ft. K1785-100 Control Cable, 14-pin, 100 ft. K2444-2 CE Filter K2626-1 Remote Feed Head Kit — Fume Extraction System Wire Feeder Options K2362-1 Power Feed™ 10A Controller K2370-1 Power Feed™ 10S Head K2312-1 Power Feed™ 10SF Head Options for Wire Feeders K2163-35 Weld Power Cable – Lug to Lug (4/0), 35 ft. K2163-60 Weld Power Cable – Lug to Lug (4/0), 60 ft. K1842-110 Weld Power Cable – Lug to Lug (4/0, 600A, 60%), 110 ft. K1842-10 Weld Power Cable – Lug to Lug (3/0, 600A, 60%), 10 ft. K1842-35 Weld Power Cable – Lug to Lug (3/0, 600A, 60%), 35 ft. K1842-60 Weld Power Cable – Lug to Lug (3/0, 600A, 60%), 60 ft. K2311-1 Power Feed™ 10SM Motor Conversion Kit K387 Tandem Arc Framework Assembly K390 Tandem Arc Wire Reels and Mountings K389 Flux Hopper Assembly K231-5/64 Contact Nozzle Assembly for 5/64" (2.0 mm) Wire K231-3/32 Contact Nozzle Assembly for 3/32" (2.4 mm) Wire K231-1/8 Contact Nozzle Assembly for 1/8" (3.2 mm) Wire K231-5/32 Contact Nozzle Assembly for 5/32" (4.0 mm) Wire K231-3/16 Contact Nozzle Assembly for 3/16" (4.8 mm) Wire K231-7/32 Contact Nozzle Assembly for 7/32" (5.6 mm) Wire K226R Contact Jaw Assembly for 1/8-7/32" (3.2-5.6 mm) Wire K148A Positive Contact Nozzle Assembly for 3/32-1/8" (2.4 3.2 mm) Wire K148B Positive Contact Nozzle Assembly for 5/32-3/16" (4.0-4.8 mm) Wire K149-3/32 Nozzle Extension for 3/32" (2.4 mm) Wire K149-1/8 Nozzle Extension for 1/8" (3.2 mm) Wire K149-5/32 Nozzle Extension for 5/32" (4.0 mm) Wire K386 Narrow Gap Deep Groove Nozzle K285 Concentric Flux Cone Assembly K225 Submerged Arc Twinarc® Nozzle for 5/64", 3/32" and 1/8" Wire K129-1/16 Tiny Twinarc® Assembly for 1/16" (1.6 mm) Wire K129-5/64 Tiny Twinarc® Assembly for 5/64" (2.0 mm) Wire K129-3/32 Tiny Twinarc® Assembly for 3/32" (2.4 mm) Wire K281 Tiny Twinarc® Solid Wire Straightener K325HCS TC-3 High Capacity Travel Carriage, Multiple Heads & Controls, 5-75 ipm. K325HCF TC-3 High Capacity Travel Carriage, Multiple Heads & Controls, 15-270 ipm. K299 Wire Reel Assembly for 50-60 lb. Coils (without high frequency insulation) K162-1 Spindle Kit, 2 Inch Hub K29 Vertical Lift Adjuster, 4" K96 Horizontal Adjuster, 2" K278-1 Spreadarc Oscillator™ K310 Flux Screen with Air-Driven Vibrator K58 Magnetic Flux Screen Separator K2462-1 Power Feed™ 10A Mounting Bracket www.lincolnelectric.com/multi-process-welders 41 • Great For Field or Shop Applications • Multiple Arcs • Simultaneous Welding With A Number Of Operators OUTPUT FEATURES INPUT Phase Hertz DC+ Welding Only Touch-Start TIG® One Disconnect Switch — • Invertec® V275-S CC DC 5-275 A 1/3 50,60 • • Invertec V350-PRO CC CV DC 5-425 A 1/3 50,60 • • Arc Gouge — Flux-Cored 30-350 A MIG DC+ only TIG CC CV Multi-Weld ™ 350 Current Range Amps (A) Stick Polarity PROCESS Mode MODEL Inverter Racks: ® KEY: 42 Excellent Good Optional www.lincolnelectric.com/racks Multi-Operator Processes (DC+ only) • Stick • MIG • Flux-Cored • Gouging ™ Multi-Weld 350 Connect Several DC+ Welders to One Power Supply The Multi-Weld™ 350 system offers a cleaner, safer job site, and allows operators to have high performance welding control right where they need it—at the arc. • Independent arcs. Starting or stopping one Multi-Weld™ doesn’t affect the welding of the others. • The Multi-Weld™ 350 is capable of continuous operation at 350 amps in 122°F (50°C) air temperature. • No control cables are needed. Single weld cable output from the power source to one or several Multi-Weld™ 350s. • Controls are located close to the operator for quick access. Output CC CV DC Input 80 VDC Key Options • K1736-1 Distribution Box • K852-70 Twist-Mate™ Welding Cable Connectors • K1759-70 Twist-Mate™ Female Plug • K857 Remote Output Control • More options at end of section Power Sources Idealarc® DC-1500, SAE-400 (Perkins®), Idealarc® DC-1000, DC-655, Vantage® 500 • High efficiency design uses less than half the power of other grid systems. • Lincoln® Chopper Technology® for quality welds with instant control of the arc for superior welding results. • Constant voltage (CV) for MIG or flux-cored wire welding. Wire Feeders LN™-15 Across-The-Arc , LN™-25 PRO • Constant current (CC) for stick welding or arc gouging. Literature E5.302 • Additional stick welding controls include hot start, arc force, and electrode type selection (E7018 and E6010). • Three-year warranty on parts and labor. Product Name Product Number Input Volts Multi-Weld™ 350 K1735-1 80V DC Rated Output Current/Voltage/Duty Cycle Input Current @ Rated Output 350A/34V/100% (DC+ only output) 165A Output Range 15-40 Volts 30-350 Amps Max. OCV: 76V Inverter Racks HxWxD inches (mm) Net Weight lbs.(kg) 11.6 x 10 x 21.5 (295 x 254 x 546) 59 (27) Processes Invertec® V350-PRO • Stick • TIG • MIG • Flux-Cored • Gouging Featuring Invertec ® V350-PRO or V275-S Power Sources with Tweco ® Output Connectors Ideal for grouping several inverter power sources in a portable industrial-grade package. These inverter racks are constructed of heavy gauge square tubular steel to ensure long life, yet maintain an extremely compact size. Output CC CV DC 3 Input PHASE Input PHASE 50 60 Hz Invertec® V275-S • Stick • TIG • Gouging • One easy connection allows power sources to be connected with one easy primary drop. • The power sources are factory installed in the rack and wired to the main power distribution panel. Output • Entire system meets National Electrical Code (NEC). CC DC 3 50 60 Hz Hz Literature E5.92 • 200 amp, 600 volt, 3 phase main disconnect switch. • Individual fuses provide overcurrent protection for each power source. • Standard length input cord insures the power sources can be placed in any position on the rack. Shown: K2667-2 V350-PRO Tweco® 6-Pack Rack • Three-year warranty on parts and labor. (1) Product Name Product Number Rack Input Power(1) Rated Output Current/Voltage/Duty Cycle(2) Rated Input Current @ Rated Output 4-Pack Rack V350-PRO 6-Pack Rack V350-PRO K2667-1 208/230/380-415/460/575/3/50/60 350A/34V/60% 200/230/380-415/ 460/575/3/50/60 4-Pack Rack V275-S 8-Pack Rack V275-S K2666-1 208/230/460/575/3/60 220/380/400/415/440/3/50 208/230/460/575/3/60 220/380/400/415/440/3/50 275A/31V/35% 250A/30V/35% 275A/31V/35% 250A/30V/35% 96/89/46/39A 89/53/53/50/46A 161/149/77/65A 149/89/89/83/77A HxWxD in. (mm) Net Weight lbs.(kg) 5-425A 60.0 x 44.5 x 33.5 (1524 x 1130 x 851) 60.0 x 59.0 x 33.5 (1524 x 1499 x 851) 796 (361) 1039 (471) 5-275A 60.0 x 38.0 x 33.5 (1524 x 965 x 851) 60.0 x 59.0 x 33.5 (1524 x 1499 x 851) 483 (219) 986 (447) Output Range K2667-2 K2666-2 Fused for 460/575/3/50/60 VAC operation. For 230 or 208 VAC operation, primary fuses must be changed. (2) Based on a 10 minute period. Output is for each individual machine. www.lincolnelectric.com/racks 43 Multi-Operator Multi-Operator Options See “Recommended General Options” pgs. 149-171 for descriptions. Multi-Weld™ 350 General Options K1736-1 Distribution Box K852-70 Twist-Mate™ Cable Plug for 1/0-2/0, 50-70 mm2 cable K852-95 Twist-Mate™ Cable Plug for 2/0-3/0, 70-95 mm2 cable K1759-70 Twist-Mate™ Receptacle for 1/0-2/0, 50-70 mm2 cable K1759-95 Twist-Mate™ Receptacle for 2/0-3/0, 70-95 mm2 cable K857 Remote Output Control, 25 ft. (7.6 m) K857-1 Remote Output Control, 100 ft. (30 m) K1838-1 Undercarriage – Valet Style — Fume Extraction System Power Source Options DC-655, DC-1000 & DC-1500 SAE-400, Vantage® 500 Wire Feeder Options K2613-1 LN™-25 PRO Wire Feeder K1870-1 LN™-15 Wire Feeder Across-the-Arc Model Inverter Racks Power Source Options K2269-3 Invertec® V275-S K1728-13 Invertec® V350-PRO General Options K2665-1 Caster Kit Inverter racks and the Multi-Weld ™ 350 are an excellent choice for construction sites. 44 www.lincolnelectric.com/racks • Your Choice For Farm, Contractors, and Maintenance • Outstanding Arc For Stick, TIG, Wire Welding • Plenty Of AC Generator Power LPG Digital Meters Hot Start Arc Force Control Downhill Pipe Mode Remote Capable Electric Fuel Gauge Enclosed Case Tube Frame Reactor Technology 5,500(S)/4,000(C) • • Weldanpower ® 125 CC DC 50-125 DC 5,500(S)/4,250(C) • • 50-210 DC 10,500(P)/9,000(C) [Honda®: 10,000(P)/9,000(C)] 5/32 (4.0) • 11,000(P)/10,000(C) 3/16 (4.8) • 3-Phase: 11,500(P)/10,500(C) 1-Phase: 10,500(P)/9,500(C) 5/32 (4.0) • 10,500(P)/9,500(C) 3/16 (4.8) • • • • • • • 10,000(P)/9,000(C) 3/16 (4.8) • • • • • • • 10,500(P)/9,500(C) 3/16 (4.8) • • • • • • • • 10,000(P)/9,500(C) 3/16 (4.8) • • • • • • • • Ranger ® 10,000 Plus and Ranger ® 10,000 CC/CV AC/DC Ranger ® 250 GXT CC/CV AC/DC Ranger ® 3 Phase 50-225 AC 50-250 DC 50-250 AC CC/CV AC/DC 50-210 DC 50-225 AC 20-250 DC Ranger ® 250 CC/CV Ranger ® 250 LPG CC/CV DC 40-250 DC Pipe 20-250 DC TIG 20-250 DC DC 40-250 DC Pipe 20-250 DC TIG 20-305 DC Diesel Arc Gouge in. (mm) 70-125 AC Ranger ® 305 G CC/CV Ranger ® 305 D CC/CV DC 40-300 DC Pipe 20-250 DC TIG MIG AC AC TIG CC Pipe Power Arc ® 5500 Current Range (Amps) Stick Polarity (C)=Continuous (P)=Peak (S)=Surge FEATURES Mode Gasoline AC Generator Power (Watts) Flux-Cored PROCESS DC TIG Touch-Start ® OUTPUT DC TIG Scratch Start MODEL Chopper Technology® • Rugged Reliability • • • 20-305 DC DC 40-300 DC Pipe 20-250 DC TIG KEY: Excellent Good Optional www.lincolnelectric.com/engine-drives 45 Engine Drives: Commercial/Small Contractors Processes • Stick Power Arc 5500 ® Output It’s Two Tools in One! CC AC 5.5s kW Input G Key Options • K875 Accessory Kit, 150 Amp • K882-2 Hand Moving Undercarriage (2 wheels) The Power Arc® 5500 is ideal for home, farm, contractors, maintenance, or business power outage emergencies. You get two great tools in one for double the value—125 amps of AC welding output and maximum AC generator power in a lightweight package—that makes it easy to get auxiliary power where you need it – fast! Literature E6.21 • 125 amps AC welding output is ideal for 3/32" (2.4 mm) and 1/8" (3.2 mm) diameter stick electrodes. • Sizable 5500 watts surge (4000 watts continuous) single phase AC generator power keeps your lights, tools, heaters, sump pumps or appliances running during emergencies or for any project—any time, anywhere! • Rugged tube frame roll cage adds protection and many lift handle points. • Choice of two 9 HP engines with cast iron sleeves for long engine life: - Subaru Robin® OHC (Overhead Cam) - Honda® OHV (Overhead Valve) • Three-year warranty on welder. (Engine is warranted separately by the manufacturer.) Product Name Product Number Rated Output Current/Voltage/Duty Cycle Output Range Type of Engine No. of Cyl. HP & Speed (rpm) HxWxD inches (mm) Net Weight lbs.(kg) Power Arc® 5500 Subaru Robin® K1429-12 125A/20V/30% 100A/25V/60% 9 @ 3600 21 x 20 x 30 (530 x 508 x 762) 160 (72.5) K1429-13 Subaru Robin® EX 27 Gasoline Honda® GX 270 Gasoline 1 Power Arc 5500 Honda 70-125A AC 5,500 Watts Surge 4,000 Watts Continuous ® ® 169 (76.6) Processes • Stick Weldanpower 125 ® Versatile Welder and AC Power Generator for Year-Round Projects Contractors and maintenance teams will appreciate the great arc and robust welding of the Weldanpower® 125. Step up to a DC welding machine to run smooth DC stick electrodes for welding projects on steel, stainless steel, cast iron or hardfacing. The handyman, farmer and small contractor will also value the 5500 watt AC generator power for lights, tools, pumps and emergency power. Output CC DC 5.5s kW Input G Key Options • K875 Accessory Kit, 150 Amp • K882-2 Hand Moving Undercarriage (2 wheels) Literature E6.51 • 125 amps DC welding output gives you access to steel, stainless steel, cast iron or hardfacing projects. • Plenty of 120 or 240 volt AC generator power 5500 watts surge (4250 watts continuous) for lights, tools, pumps, or emergency power outage needs. • Rugged tubular roll cage provides added protection and a host of handy lift handle points. • The chain-driven OHC (Overhead Cam) Subaru Robin® 9 HP EX 27 engine is easy to start, delivers low noise and good fuel economy. • Three-year warranty on welder. (Engine is warranted separately by the manufacturer.) 46 Product Name Product Number Rated Output Current/Voltage/Duty Cycle Output Range Type of Engine Weldanpower® 125 K1444-4 125A DC/25V/30% 100A DC/25V/60% 50-125A DC 5,500 Watts Surge 4,250 Watts Continuous Subaru Robin® EX 27 OHC Gasoline No. of Cyl. HP & Speed (rpm) HxWxD inches (mm) Net Weight lbs.(kg) 1 9 @ 3600 21 x 20 x 30 (530 x 508 x 762) 180 (82) www.lincolnelectric.com/engine-drives Engine Drives: Commercial/Small Contractors Ranger 10,000 Plus and Ranger 10,000 Processes • Stick • TIG • MIG • Flux-Cored • Gouging Excellent Value AC/DC Stick Welding Output ® ® CC CV AC 10.5P kW 10 Input P kW G Key Options • K889-2 Hand Moving Undercarriage (2 wheels) • K875 Accessory Kit, 150 Amp • More options at end of section It’s the right choice for a general contractor, maintenance crew, farmer or rancher who needs a reliable and rugged general purpose AC/DC welder and AC generator. You can stick, TIG, MIG or flux-cored weld. You can also power lights and tools with up to 10,500 watts peak power (9,000 continuous) from the high capacity AC generator. Literature E6.92 • Smooth AC/DC welding output for a broad range of Fleetweld® and Excalibur® stick electrodes. Also capable of MIG, Flux-Cored, and TIG welding. • Rated 225 amps/25 volts for AC, 210 amps/25 volts for DC and 200 amps/20 volts for CV. All rated outputs at 100% duty cycle 104˚F (40˚C). • Expand to AC TIG welding with optional TIG Module. • Arc Gouge with up to 5/32" (4.0 mm) carbon electrode. • Up to 10,500 watts peak (9,000 continuous) single-phase AC generator power for high capacity needs. • Three-year warranty on welder. (Engine is warranted separately by the manufacturer. Product Name Product Number Rated Output Current/Voltage/Duty Cycle Output Range Type of Engine No. of Cyl. HP @ Speed (rpm) HxWxD inches (mm) Net Weight lbs.(kg) Ranger® 10,000 Plus K1419-5 225A AC CC/25V/100% 210A DC CC/25V/100% 200A DC CV/20V/100% 50-225A AC 50-210A DC 15-25V CV 10,500/ 10,000 watts peak 9,000 watts continuous Kohler OHV Command® CH23S Subaru Robin® OHV EH65 Gasoline Honda® OHV GX620K1 2 23 @ 3600 30.3 x 19.1 x 42.3 (770 x 485 x 1074) 502 (228) 528 (240) 505 (229) K2468-2 Ranger 10,000 ® K2160-4 22 @ 3600 20 @ 3600 Processes • Stick • TIG • MIG • Flux-Cored • Gouging Ranger 250 GXT ® XTra Performance! XTra Power! XTra Protection! The Ranger® 250 GXT has all of the Xtras you need for construction and maintenance work—250 amps for AC or DC stick and wire welding, 11,000 watts peak AC auxiliary power and Lincoln’s® enclosed case. • XTra Performance! Rated 250 amps/25 volts for AC, DC and CV. All rated outputs at 100% duty cycle 104˚F (40˚C). • Smooth AC/DC welding output for Fleetweld® and Excalibur® stick electrodes. • Expand to AC TIG welding with optional TIG Module and either a foot or hand Amptrol® for excellent aluminum and other alloy welding. • Arc gouge with up to 3/16" (4.8 mm) carbon electrode. Output CC CV AC 11 DC kW P Input G Key Options • K886-2 Canvas Cover • K930-2 TIG Module • K1737-1 All-Terrain Undercarriage • K704 Accessory Kit, 400 Amp • K857-1 Remote Output Control, 100 ft. (30 m) • More options at end of section Literature E6.96 • XTra Power! 11,000 watts peak (10,000 continuous) AC generator power for high capacity needs such as a back-up generator, or powering Pro-Cut® plasma cutters and Invertec® inverter welders, as well as lights, grinders and other power tools. • XTra Protection! Engine door provides protection and easy service access. • Three-year warranty on welder. (Engine is warranted separately by the manufacturer.) Product Name Product Number Rated Output Current/Voltage/Duty Cycle Output Range Type of Engine No. of Cyl. HP & Speed (rpm) HxWxD inches (mm) Net Weight lbs.(kg) Ranger® 250 GXT K2382-3 K2382-5 250A/25V/100% 50-250A AC 50-250A DC 14-28V CV 11,000 watts peak 10,000 watts continuous Kohler® OHV Command CH23S (Mechanical Fuel Pump) 2 23 @ 3600 36.2 x 21.5 x 42.3 (920 x 546 x 1074) 602 (273) (Stainless Steel Roof, Case Sides & Engine Doors) K2382-4 Kohler® OHV Command CH23S (Electric Fuel Pump) www.lincolnelectric.com/engine-drives 47 Engine Drives: Commercial/Small Contractors Processes • Stick • TIG • MIG • Flux-Cored • Gouging Ranger 3 Phase ® 480V 3-Phase Portable Power for the Farm, Ranch or Job Site Select the Ranger® 3 Phase for portable auxiliary power on the farm, ranch or construction sites. This rugged Ranger® delivers up to 11,500 watts peak three phase 480V power for farm irrigation circles, pumps and other power-hungry applications, or 10,500 watts peak single phase power for lights, grinders and farm, shop or home auxiliary power. You can also use the Ranger® 3 Phase for AC/DC stick welding and arc gouging, as well as TIG, MIG and flux-cored welding. Output CC CV AC 11.5P DC kW Input G Key Options • K866-1 Canvas Cover • K2635-1 Small 2-Wheel Road Trailer w/Combination Ball/Eye Hitch • K704 Accessory Kit, 400 Amp • More options at end of section Literature E6.94 • 480V 3-Phase AC generator power for irrigation circles or farm pumps. • 10,500 watts peak single-phase power to start single-phase motors. • Smooth AC/DC welding output for a broad range of Fleetweld® and Excalibur® stick electrodes. • Arc Gouge with up to 5/32" (4.0 mm) carbon electrode. • Three-year warranty on welder. (Engine is warranted separately by the manufacturer.) Product Name Product Number Rated Output Current/Voltage/Duty Cycle Output Range Type of Engine Ranger® 3 Phase K2337-2 225A AC CC/25V/100% 210A DC CC/25V/100% 200A DC CV/20V/100% 50-225A AC 50-210A DC 15-25V CV 1-Phase: 10,500 watts peak 9,500 watts continuous 3-Phase: 11,500 watts peak 10,500 watts continuous Kohler OHV Command® CH23S No. of Cyl. HP & Speed (rpm) HxWxD inches (mm) Net Weight lbs.(kg) 2 23 @ 3600 30.3 x 19.1 x 42.3 (770 x 485 x 1074) 538 (244) The Ranger ® 3 Phase is an excellent choice for powering crop irrigation circle pumps. 48 www.lincolnelectric.com/engine-drives Engine Drives: Commercial/Small Contractors Processes • Stick • TIG • MIG • Flux-Cored • Gouging Ranger 250 ® 250 Amp DC Gasoline Engine-Driven Welder/Generator For contractors, construction and maintenance applications, this tough Lincoln® gasoline-driven welder/generator delivers 250 amps for welding at 100% duty cycle. You can weld with stick, Touch Start TIG® DC, flux-cored wire, MIG wire and arc gouge. • Lincoln’s® Chopper Technology® provides easy starts, a smooth arc, low spatter and excellent bead appearance. • Arc Force control provides a soft or more forceful digging arc. • Built-in “hot” start for easier starts and restrikes. • Touch Start TIG® DC—Simply lift tungsten to start the arc. Output CC CV DC 10.5P kW Input G Key Options • K886-2 Canvas Cover • K2635-1 Small Two-Wheel Road Trailer with Duo-Hitch™: Ball/Eye Hitch Combo • K704 Accessory Kit, 400 Amp • K857-1 Remote Output Control, 100 ft. (30 m) • More options at end of section Literature E6.103 • Arc gouging with up to 3/16" (4.8 mm) carbons. • A portable powerhouse—Delivers 10,500 watts peak (9,500 watts continuous) of 120V/240V AC generator power. • Fully enclosed case for equipment protection and low noise. • Three-year warranty on welder. (Engine is warranted separately by the manufacturer. Product Name Product Number Rated Output Current/Voltage/Duty Cycle Output Range Type of Engine No. of Cyl. HP & Speed (rpm) HxWxD inches (mm) Net Weight lbs.(kg) Ranger® 250 K1725-12 250A DC CC/28V/100% 250A DC CV/28V/100% 275A DC CV/27V/60% 20-250A DC 40-250A Pipe 20-250A DC TIG 14-28V CV 10,500 watts peak 9,500 watts continuous Subaru Robin® OHV EH65 Gas (Vacuum Fuel Pump) Kohler® OHV Command® CH23S Gas (Mechanical Fuel Pump) Kohler® OHV Command® CH23S Gas (Electric Fuel Pump) 2 22 @ 3600 36.2 x 21.5 x 42.3 (920 x 546 x 1074) 518 (235) 500 227 K1725-10 K1725-11 23 @ 3600 Ranger 250 LPG ® 250 Amp DC Liquid Propane Gas Engine-Driven Welder/Generator For environments where gasoline and diesel emissions are unacceptable, this tough Lincoln® LPG fuel welder/generator delivers 250 amps for welding at 100% duty cycle. It’s recommended for stick welding as well as Touch Start TIG® DC, flux-cored wire, MIG wire and arc gouging. Processes • Stick • TIG • MIG • Flux-Cored • Gouging Output CC CV DC 10 P kW Input L P G One-Pak® Package Includes • K2336-2 Ranger® 250 LPG • Factory Undercarriage • Welding Gas Cylinder/LPG Tank Holder • LPG Tank Strap • K704 Accessory Kit, 400 Amp • Six 10 lb. cans 1/8" dia. Excalibur® 7018 Stick Electrode • Lincoln’s® Chopper Technology® provides easy starts, a smooth arc, low spatter and excellent bead appearance. • Arc Force control provides a soft or more forceful digging arc. • Built-in “hot” start for easier starts and restrikes. • Touch Start TIG® DC—Simply lift tungsten to start the arc. Key Options • K886-2 Canvas Cover • K704 Accessory Kit, 400 Amp • K857-1 Remote Output Control, 100 ft. (30 m) • More options at end of section • Arc gouging with up to 3/16" (4.8 mm) carbons. • A portable powerhouse—Delivers 10,000 watts peak (9,000 watts continuous) watts of 120V/240V AC generator power. Literature E6.104 • Fully enclosed case for equipment protection and low noise. • Three-year warranty on welder. (Engine is warranted separately by the manufacturer.) Product Name Rated Output Current/Voltage/Duty Cycle Ranger® 250 LPG K2336-2 Ranger® 250 LPG One-Pak® Package K2371-2 250A DC CC/28V/100% 250A DC CV/28V/100% 275A DC CV/27V/60% Output Range 20-250A DC 40-250A Pipe 20-250A DC TIG 14-28V CV 10,000 watts peak 9,000 watts continuous Type of Engine No. of Cyl. HP & Speed (rpm) HxWxD inches (mm) Net Weight lbs.(kg) Kohler® OHV Command® CH730 LPG 2 25 @ 3600 36.2 x 21.5 x 42.3 (920 x 546 x 1074) 482 (218) — — — — www.lincolnelectric.com/engine-drives 49 Engine Drives: Commercial/Small Contractors Processes • Stick • TIG • MIG • Flux-Cored • Gouging Ranger 305 G ® 300 Amp DC Gasoline Engine-Driven Welder For contractors with a gasoline fleet, here’s a powerful stick, TIG, wire and pipe welding gasoline engine-driven welder that is ready for all day, everyday performance. Rugged and dependable, the Ranger® 305 G is built with a totally enclosed case for maximum protection. The 12 gallon (45 L) fuel tank will last the entire day. Output CC CV DC 10.5P kW Input G One-Pak® Package Includes • K1726-4 Ranger® 305G • K704 Accessory Kit, 400 Amp • K2613-1 LN™-25 PRO Wire Feeder • K126-2 Gun and Cable • KP1697-068 Drive Roll Kit • .072" NR®-232, 25 lb. Spool • Excellent DC multi-process welding for general purpose stick, downhill pipe (stick), TIG, cored-wire, MIG (100% CO2 and blended gas) and arc gouging with up to 3/16" (4.8 mm) carbons. • Lincoln’s® Chopper Technology® provides easy starts, a smooth arc, low spatter and excellent bead appearance. • Touch Start TIG® DC—Lift tungsten to start the arc. Key Options • K886-2 Canvas Cover • K2635-1 Small 2-Wheel Road Trailer with Duo-Hitch™: Ball/Eye Hitch Combo Ball/Eye Hitch • K704 Accessory Kit, 400 Amp • K857-1 Remote Output Control, 100 ft. (30 m) • More options at end of section • Three-year warranty on welder. (Engine is warranted separately by the manufacturer.) Literature E6.117 • A portable powerhouse—Delivers 10,500 peak (9,500 continuous) watts of 120V/240V AC generator power. • Arc force control provides a soft or more forceful digging arc. • Built-in “hot” start for easier starts and restrikes. Product Name Product Number Rated Output Current/Voltage/Duty Cycle Output Range Type of Engine No. of Cyl. HP & Speed (rpm) HxWxD inches (mm) Net Weight lbs.(kg) Ranger® 305 G K1726-4 305A DC CC/29V/100% 300A DC CV/29V/100% 20-305A DC 40-300A Pipe 20-250A DC TIG 14-29V CV 10,500 watts peak 9,500 watts continuous Kohler® OHV Command® CH23S Gas Mechanical Fuel Pump Kohler® OHV Command® CH23S Gas Electrical Fuel Pump Kohler® OHV Command® CH23S Gas Mechanical Fuel Pump 2 23 @ 3600 36.2 x 21.5 x 42.3 (920 x 546 x 1074) — 510 (231) — — — K1726-5 Ranger 305 G One-Pak® Package ® K2353-2 Processes • Stick • TIG • MIG • Flux-Cored • Gouging Ranger 305 D ® 300 Amp DC Diesel Engine-Driven Welder For contractors with a diesel fleet, here’s a powerful stick, TIG, wire and pipe welding diesel engine-driven welder. Rugged and dependable, the Ranger® 305 D is built with a totally enclosed case for maximum protection. The 12 gallon (45 L) fuel tank will last the entire day. Lincoln’s® Ranger® 305 D . . . It's ready for a workout! • Excellent DC multi-process welding for general purpose stick, downhill pipe (stick), TIG, cored-wire, MIG (100% CO2 and blended gas) and arc gouging with up to 3/16" (4.8 mm) carbons. • Lincoln’s® Chopper Technology® provides easy starts, a smooth arc, low spatter and excellent bead appearance. Output CC CV DC 10 P kW Input D One-Pak® Package Includes • K1727-2 Ranger® 305D • K704 Accessory Kit, 400 Amp • K2613-1 LN™-25 PRO Wire Feeder • K126-2 Gun and Cable • KP1697-068 Drive Roll Kit • .072" NR®-232, 25 lb. Spool Key Options • K2635-1 Small 2-Wheel Road Trailer with Duo-Hitch™: Ball/Eye Hitch Combo • K704 Accessory Kit, 400 Amp • K857-1 Remote Output Control, 100 ft. (30 m) • More options at end of section • A portable powerhouse—delivers 10,000 peak (9,500 continuous) watts of 120V/240V AC generator power. • Arc force control provides a soft or more forceful digging arc. • Built-in “hot” start for easier starts and restrikes. Literature E6.118 • Touch Start TIG® DC—Lift tungsten to start the arc. • Three-year warranty on welder. (Engine is warranted separately by the manufacturer.) Product Name Ranger® 305 D K1727-2 Ranger® 305 D One-Pak® Package K2352-1 50 Rated Output Current/Voltage/Duty Cycle Output Range Type of Engine No. of Cyl. HP & Speed (rpm) HxWxD inches (mm) Net Weight lbs.(kg) 305A DC CC/29V/100% 300A DC CV/29V/100% 20-305A DC 40-300A Pipe 20-250A DC TIG 14-29V CV 10,000 watts peak (9,500 watts continuous) Kubota® D722 Diesel 3 18.8 @ 3600 35.8 x 21.5 x 52.3 (909 x 546 x 1327) 698 (317) — — — — www.lincolnelectric.com/engine-drives Engine Drives: Commercial/Small Contractors Engine Drives: Commercial/Small Contractor Options See “Recommended General Options” pgs. 149-171 for descriptions. Power Arc® 5500 General Options K875 Accessory Kit, 150 Amp K882-2 Hand Moving Undercarriage (2 wheels) Weldanpower® 125 General Options K875 Accessory Kit, 150 Amp K882-2 Hand Moving Undercarriage (2 wheels) Ranger® 10,000 Plus and Ranger® 10,000 General Options K802N Power Plug Kit, 20 amp K802R Power Plug Kit, 15 amp T12153-9 Full KVA Power Plug (1-Phase) K1690-1 GFCI Receptacle Kit, 120V, 20 Amp (2 required) K894-1 Spark Arrestor Kit K886-1 Canvas Cover K889-2 Hand Moving Undercarriage (2 wheels, inner-tube and sealant tires) K889-3 Hand Moving Undercarriage (2 wheels, foam-filled tires) K1737-1 All-Terrain Undercarriage K1770-1 Factory Undercarraige K1745-1 Welding Gas Cylinder/LPG Tank Holder K2635-1 Small 2-Wheel Road Trailer and Duo-Hitch™ Ball/Eye Hitch K2639-1 Fender and Light Kit K2640-1 Cable Rack K1788-1 Roll Cage Stick Options K704 Accessory Kit, 400 Amp K875 Accessory Kit, 150 Amp TIG Options K1783-9 Pro-Torch™ TIG Torch PTA-26V (25 ft., 2 pc) KP509 Parts Kit for PTW-18 and PTA-26 Series Torches K930-2 TIG Module K936-4 Control Cable (9-pin to 115V plug) K937-45 Control Cable Extension, 45 ft. K814 Arc Start™ Switch K938-1 Contactor Kit K939-1 Docking Kit K2535-1 Precision TIG® 225 Ready-Pak® K1816-1 Full-KVA Adapter Kit (1-phase) K2350-2 Invertec® V205-T AC/DC One-Pak® K1816-1 Full-KVA Adapter Kit (1-phase) Wire Feeder Options K2613-1 LN™-25 PRO Wire Feeder with Internal Contactor & Gas Solenoid K126-2 350A FCAW-SS Gun, 15 ft., .062-3/32 KP1697-068 Drive Roll Kit, .068"-.072" Cored/Solid KP1697-5/64 Drive Roll Kit, 5/64" Cored/Solid K1802-1 Magnum® 300 Gun Package, 15 ft. 035"-045" KP1696-1 Drive Roll Kit, .035" and .045" Solid K2473-1 Power MIG® 180C K1816-1 Full KVA Adapter Kit (required) K2532-1 Magnum® 100SG Spool Gun Plasma Cutting Options K1580-1 Pro-Cut® 55 with 25 ft. Torch K1816-1 Full-KVA Adapter Kit (1-phase) Ranger® 3 Phase General Options K802N Power Plug Kit, 20 amp K802R Power Plug Kit, 15 amp T12153-9 Full KVA Power Plug (1-Phase) K894-1 Spark Arrestor Kit K886-1 Canvas Cover K889-2 Hand Moving Undercarriage (2 wheels) K889-3 Hand Moving Undercarriage (2 wheels, no-flat puncture proof tires) K1737-1 All-Terrain Undercarriage K1770-1 Factory Undercarraige K1745-1 Welding Gas Cylinder/LPG Tank Holder K1788-1 Roll Cage K2635-1 Small 2-Wheel Road Trailer & Duo-Hitch™ Ball/Eye Hitch K2639-1 Fender and Light Kit K2640-1 Cable Rack Stick Options K704 Accessory Kit, 400 Amp K875 Accessory Kit, 150 Amp TIG Options K1783-9 Pro-Torch™ TIG Torch PTA-26V (25 ft., 2 pc) KP509 Parts Kit For PTW-18 and PTA-26 Series Torches K930-2 TIG Module K936-4 Control Cable (9-pin to 115V plug) K814 Arc Start™ Switch K939-1 Docking Kit K938-1 Contactor Kit K937-45 Control Cable Extension, 45 ft. K2535-1 Precision TIG® 225 Ready-Pak® K1816-1 Full-KVA Adapter Kit (1-phase) K2350-2 Invertec® V205-T AC/DC One-Pak® K1816-1 Full-KVA Adapter Kit (1-phase) Wire Feeder Options K2613-1 LN™-25 PRO Wire Feeder with Internal Contactor & Gas Solenoid K126-2 350A FCAW-SS Gun, 15 ft., .062"-3/32" KP1697-068 Drive Roll Kit, .068"-.072" Cored/Solid KP1697-5/64 Drive Roll Kit, 5/64" Cored/Solid K1802-1 Magnum® 300 Gun Package, 15 ft., 035"-045" KP1696-1 Drive Roll Kit, .035" and .045" Solid K2473-1 Power MIG® 180C K1816-1 Full KVA Adapter Kit (required) K2532-1 Magnum® 100SG Spool Gun Plasma Cutting Options K1580-1 Pro-Cut® 55 with 25 ft. Torch K1816-1 Full-KVA Adapter Kit (1-phase) Ranger® 250 GXT General Options K802N Power Plug Kit, 20 amp K802R Power Plug Kit, 15 amp T12153-9 Full KVA Power Plug (1-Phase) K1690-1 GFCI Receptacle Kit, 120V, 20 Amp (2 required) K1898-1 Spark Arrestor Kit K886-2 Canvas Cover K1737-1 All-Terrain Undercarriage K1788-1 Roll Cage K1770-1 Factory Undercarriage K1745-1 Welding Gas Cylinder/LPG Tank Holder K1739-1 Cable Carrier Kit K1788-1 Roll Cage K2635-1 Small 2-Wheel Road Trailer & Duo-Hitch™ Ball/Eye Hitch www.lincolnelectric.com/engine-drives 51 Engine Drives: Commercial/Small Contractors Engine Drives: Commercial/Small Contractor Options, con’t. See “Recommended General Options” pgs. 149-171 for descriptions. Ranger ® 250 GXT, con’t. General Options, con’t. K2639-1 Fender and Light Kit K2640-1 Cable Rack Stick Options K704 Accessory Kit, 400 Amp K875 Accessory Kit, 150 Amp K857 Remote Output Control, 25 ft. (7.6 m) K857-1 Remote Output Control, 100 ft. (30 m) K2627-2 Remote Output Control with 120V AC TIG Options K1783-4 Pro-Torch™ TIG Torch PTA-26 (25 ft., 2 pc) KP509 Parts Kit For PTW-18 and PTA-26 Series Torches K930-2 TIG Module K936-3 Control Cable (9-pin to 6-pin and 115V plug) K937-45 Control Cable Extension, 45 ft. K963-3 Hand Amptrol® (Rotary Track Style) K870 Foot Amptrol® K938-1 Contactor Kit K939-1 Docking Kit Wire Feeder Options K2613-1 LN™-25 PRO Wire Feeder with Internal Contactor & Gas Solenoid K126-2 350A FCAW-SS Gun, 15 ft., .062"-3/32" KP1697-068 Drive Roll Kit, .068"-.072" Cored/Solid KP1697-5/64 Drive Roll Kit, 5/64" Cored/Solid K1802-1 Magnum® 300 Gun Package, 15 ft. 035"-045" KP1696-1 Drive Roll Kit, .035" and .045" Solid K2473-1 Power MIG® 180C K1816-1 Full KVA Adapter Kit (required) K2532-1 Magnum® 100SG Spool Gun Plasma Cutting Options K1580-1 Pro-Cut® 55 with 25 ft. Torch K1816-1 Full-KVA Adapter Kit (1-phase) Ranger® 250 General Options K802N Power Plug Kit, 20 amp K802R Power Plug Kit, 15 amp T12153-9 Full KVA Power Plug (1-Phase) K1690-1 GFCI Receptacle Kit, 120V, 20 Amp (2 required) K1898-1 Spark Arrestor Kit K886-2 Canvas Cover K1737-1 All-Terrain Undercarriage K1739-1 Cable Carrier Kit K1770-1 Factory Undercarriage K1745-1 Welding Gas Cylinder/LPG Tank Holder K1739-1 Cable Carrier Kit K1788-1 Roll Cage K2635-1 Small 2-Wheel Road Trailer and Duo-Hitch™ Ball/Eye Hitch K2639-1 Fender and Light Kit K2640-1 Cable Rack K2642-1 Polarity/Multi-Process Switch K2663-1 Docking Kit Stick Options K704 Accessory Kit, 400 Amp K875 Accessory Kit, 150 Amp K857 Remote Output Control, 25 ft. (7.6 m) K857-1 Remote Output Control, 100 ft. (30 m) K2627-2 Remote Output Control with 120V AC TIG Options K1783-9 Pro-Torch™ TIG Torch PTA-26V (25 ft., 2 pc) KP509 Parts Kit For PTW-18 and PTA-26 Series Torches 52 Ranger® 250 LPG, con’t. TIG Options, con’t. K963-3 Hand Amptrol® (Rotary Track Style) K870 Foot Amptrol® K2535-1 Precision TIG® 225 Ready-Pak® K2350-2 Invertec® V205-T AC/DC One-Pak® K1816-1 Full-KVA Adapter Kit (1-phase) Wire Feeder Options K2613-1 LN™-25 PRO Wire Feeder with Internal Contactor & Gas Solenoid K126-2 350A FCAW-SS Gun 15 ft .062"-3/32" KP1697-068 Drive Roll Kit, .068"-.072" Cored/Solid KP1697-5/64 Drive Roll Kit, 5/64" Cored/Solid K1802-1 Magnum® 300 Gun Package 15 ft., 035"-045" KP1696-1 Drive Roll Kit, .035" and .045" Solid K316L-2 LN-23P Wire Feeder K2393-1 Input Cable Assembly for LN™-23P, 25 ft. (7.6 m) K2393-2 Input Cable Assembly for LN™-23P, 75 ft. (22.9 m) K345-10 Magnum® 350A FCAW-SS Gun, 10 ft., .068"-5/64" K2473-1 Power MIG® 180C K1816-1 Full KVA Adapter Kit (required) K2532-1 Magnum® 100SG Spool Gun Spool Gun Options K487-25 Magnum® SG Spool Gun, Air-Cooled, w/Remote, 25 ft. K488 SG Control Module K691-10 Control Module Input Cable – 14-pin MS-type & Lug, 10 ft. Plasma Cutting Options K1580-1 Pro-Cut® 55 with 25 ft. Torch K1816-1 Full-KVA Adapter Kit (1-phase) Ranger® 250 LPG General Options K802N Power Plug Kit, 20 amp K802R Power Plug Kit, 15 amp T12153-9 Full KVA Power Plug (1-Phase) K1898-1 Spark Arrestor Kit K886-2 Canvas Cover K1770-1 Factory Undercarriage K1745-1 Welding Gas Cylinder/LPG Tank Holder K2361-1 LPG Tank Strap (requires K1745-1) K1739-1 Cable Carrier Kit K2642-1 Polarity/Multi-Process Switch K2663-1 Docking Kit Stick Options K704 Accessory Kit, 400 Amp K875 Accessory Kit, 150 Amp K857 Remote Output Control, 25 ft. (7.6 m) K857-1 Remote Output Control, 100 ft. (30 m) K2627-2 Remote Output Control with 120V AC TIG Options K1783-9 Pro-Torch™ TIG Torch PTA-26V (25 ft., 2 pc) KP509 Parts Kit For PTW-18 and PTA-26 Series Torches K963-3 Hand Amptrol® (Rotary Track Style) K870 Foot Amptrol® K2535-1 Precision TIG® 225 Ready-Pak® K2350-2 Invertec® V205-T AC/DC One-Pak® K1816-1 Full-KVA Adapter Kit (1-phase) Wire Feeder Options K2613-1 LN™-25 PRO Wire Feeder with Internal Contactor & Gas Solenoid K126-2 350A FCAW-SS Gun, 15 ft., .062"-3/32" KP1697-068 Drive Roll Kit, .068"-.072" Cored/Solid KP1697-5/64 Drive Roll Kit, 5/64" Cored/Solid K1802-1 Magnum® 300 Gun Package, 15 ft., 035"-045" KP1696-1 Drive Roll Kit, .035" and .045" Solid K2473-1 Power MIG® 180C K1816-1 Full KVA Adapter Kit (required) K2532-1 Magnum® 100SG Spool Gun www.lincolnelectric.com/engine-drives Engine Drives: Commercial/Small Contractors Engine Drives: Commercial/Small Contractor Options, con’t. See “Recommended General Options” pgs. 149-171 for descriptions. Ranger® 250 LPG, con’t. Spool Gun Options K487-25 Magnum® SG Spool Gun, Air-Cooled, w/Remote, 25 ft. K488 SG Control Module K691-10 Control Module Input Cable, 14-pin MS-type & Lug, 10 ft. Plasma Cutting Options K1580-1 Pro-Cut® 55 with 25 ft. Torch K1816-1 Full-KVA Adapter Kit (1-phase) Ranger® 305 G General Options K802N Power Plug Kit, 20 amp K802R Power Plug Kit, 15 amp T12153-9 Full KVA Power Plug (1-Phase) K1690-1 GFCI Receptacle Kit, 120V, 20 Amp (2 required) K1898-1 Spark Arrestor Kit K886-2 Canvas Cover K1737-1 All-Terrain Undercarriage K1739-1 Cable Carrier Kit K1788-1 Roll Cage K1770-1 Factory Undercarriage K1745-1 Welding Gas Cylinder/LPG Tank Holder K1739-1 Cable Carrier Kit K1788-1 Roll Cage K2635-1 Small 2-Wheel Road Trailer and Duo-Hitch™ Ball/Eye Hitch K2639-1 Fender and Light Kit K2640-1 Cable Rack K2642-1 Polarity/Multi-Process Switch K2663-1 Docking Kit Stick Options K704 Accessory Kit, 400 Amp K875 Accessory Kit, 150 Amp K857 Remote Output Control, 25 ft. (7.6 m) K857-1 Remote Output Control, 100 ft. (30 m) K2627-2 Remote Output Control with 120V AC TIG Options K1783-9 Pro-Torch™ TIG Torch PTA-26V (25 ft., 2 pc) KP509 Parts Kit For PTW-18 and PTA-26 Series Torches K963-3 Hand Amptrol® (Rotary Track Style) K870 Foot Amptrol® K2535-1 Precision TIG® 225 Ready-Pak K2350-2 Invertec® V205-T AC/DC One-Pak® K1816-1 Full-KVA Adapter Kit (1-phase) Wire Feeder Options K2613-1 LN™-25 PRO Wire Feeder with Internal Contactor & Gas Solenoid K126-2 350A FCAW-SS Gun, 15 ft., .062"-3/32" KP1697-068 Drive Roll Kit, .068"-.072" Cored/Solid KP1697-5/64 Drive Roll Kit, 5/64" Cored/Solid K1802-1 Magnum® 300 Gun Package, 15 ft. 035"-045" KP1696-1 Drive Roll Kit, .035" and .045" Solid K316L-2 LN™-23P Wire Feeder K2393-1 Input Cable Assembly for LN™-23P, 25 ft. (7.6 m) K2393-2 Input Cable Assembly for LN™-23P, 75 ft. (22.9 m) K345-10 Magnum® 350A FCAW-SS Gun, 10 ft., .068"-5/64" K2473-1 Power MIG® 180C K1816-1 Full KVA Adapter Kit (required) K2532-1 Magnum® 100SG Spool Gun Spool Gun Options K487-25 Magnum® SG Spool Gun, Air-Cooled, w/Remote, 25 ft. K488 SG Control Module K691-10 Control Module Input Cable, 14-pin MS-type & Lug, 10 ft. Ranger® 305 G, con’t. Plasma Cutting Options K1580-1 Pro-Cut® 55 with 25 ft. Torch K1816-1 Full-KVA Adapter Kit (1-phase) Ranger® 305D General Options K802N Power Plug Kit, 20 amp K802R Power Plug Kit, 15 amp T12153-9 Full KVA Power Plug (1-Phase) K1690-1 GFCI Receptacle Kit, 120V, 20 Amp (2 required) K1898-1 Spark Arrestor Kit K2174-1 Cold Weather Operation Kit K1788-1 Roll Cage K2635-1 Small 2-Wheel Road Trailer & Duo-Hitch™ Ball/Eye Hitch K2639-1 Fender and Light Kit K2640-1 Cable Rack K2642-1 Polarity/Multi-Process Switch K2663-1 Docking Kit Stick Options K704 Accessory Kit, 400 Amp K875 Accessory Kit, 100 Amp K857 Remote Output Control, 25 ft. (7.6 m) K857-1 Remote Output Control, 100 ft. (30 m) K2627-2 Remote Output Control with 120V AC TIG Options K1783-9 Pro-Torch™ TIG Torch PTA-26V (25 ft., 2 pc) KP509 Parts Kit For PTW-18 and PTA-26 Series Torches K963-3 Hand Amptrol® (Rotary Track Style) K870 Foot Amptrol® K2535-1 Precision TIG® 225 Ready-Pak® K1816-1 Full-KVA Adapter Kit (1-phase) K2350-2 Invertec® V205-T AC/DC One-Pak® K1816-1 Full-KVA Adapter Kit (1-phase) Wire Feeder Options K2613-1 LN™-25 PRO Wire Feeder with Internal Contactor & Gas Solenoid K126-2 350A FCAW-SS Gun, 15 ft., .062"-3/32" KP1697-068 Drive Roll Kit, .068"-.072" Cored/Solid KP1697-5/64 Drive Roll Kit, 5/64" Cored/Solid K1802-1 Magnum® 300 Gun Package 15 ft., 035"-045" KP1696-1 Drive Roll Kit, .035" and .045" Solid K316L-2 LN™-23P Wire Feeder K2393-1 Input Cable Assembly for LN™-23P, 25 ft. (7.6 m) K2393-2 Input Cable Assembly for LN™-23P, 75 ft. (22.9 m) K345-10 Magnum® 350A FCAW-SS Gun, 10 ft., .068"-5/64" K2473-1 Power MIG® 180C K1816-1 Full KVA Adapter Kit (required) K2532-1 Magnum® 100SG Spool Gun Spool Gun Options K487-25 Magnum® SG Spool Gun, Air-Cooled, w/Remote, 25 ft. K488 SG Control Module K691-10 Control Module Input Cable, 14-pin MS-type & Lug, 10 ft. Plasma Cutting Options K1580-1 Pro-Cut® 55 with 25 ft. Torch K1816-1 Full-KVA Adapter Kit (1-phase) www.lincolnelectric.com/engine-drives 53 • World’s Most Respected Among Pipe Welders • Built Tough for Extreme Environments • More Amperage for Thicker Materials 1-Phase: 3,000 (C) 3/16 (4.8) • Vantage ® 300 CC/CV DC 3-Phase: 12,500(P)/11,000(C) 1-Phase: 11,000(P)/10,000(C) 1/4 (6.3) 40-300 DC Pipe • • SAE-400 CC DC 80-575 DC 1-Phase: 3,000 (C) 3/8 (10) • SAE-400 Severe Duty CC DC 80-575 DC 1-Phase: 3,000 (C) 3/8 (10) • Vantage ® 400 CC/CV DC 3-Phase: 19,000(P)/17,000(C) 1-Phase: 12,000(P)/11,000(C) 5/16 (8.0) • • • • Vantage ® 500 CC/CV DC 3-Phase: 20,000(C) 1-Phase: 12,000(C) 3/8 (10) • • • 3-Phase: 20,000(C) 1-Phase: 12,000(C) 3/8 (10) • • • 30-500 DC 40-300 DC Pipe 20-250 DC TIG 30-575 DC 40-300 DC Pipe 20-250 DC TIG 30-575 DC Air Vantage ® 500 CC/CV DC 40-300 DC Pipe 20-250 DC TIG KEY: Excellent Good Optional www.lincolnelectric.com/engine-drives Air Compressor 40-350 DC Voltage Reduction Device (VRD) DC Digital Meters CC Optional Classic ® 300D Corrosive Environments • FEATURES Stainless Steel Case Pure DC Generator Arc Gouge in. (mm) Flux-Cored 5/32 (4.0) MIG 1-Phase: 1,750 DC AC TIG 40-300 DC Pipe Polarity DC (C)=Continuous (P)=Peak Stick Mode CC 20-250 DC TIG Diesel Engine AC Generator Power (Watts) Pipeliner ® 200D Current Range (Amps) 30-400 DC 54 PROCESS DC TIG Scratch Start OUTPUT DC TIG Touch-Start ™ MODEL Chopper Technology® • Strong Arc Gouging Capability • • Engine Drives: Industrial/Construction Processes • Stick • Flux-Cored(1) • Gouging Pipeliner 200D ® Rich Heritage – 200 Amp DC Diesel Engine Output The Pipeliner® 200D is a direct descendant of Lincoln’s® respected 200 amp pure DC generator welders for the cross-country pipeline welding industry. It features a DC exciter and runs slower than the common 1800 RPM, as requested by the most discriminating cross-country pipeline operators. CC CV (1) DC 1.75 kW Input D Key Options • K2636-1 Medium Two-Wheel Road Trailer with Duo-Hitch™: Ball/Eye Hitch Combo • K704 Accessory Kit, 400 Amp • K924-5 Remote Control Kit, 100 ft. (for use w/o Wire Feed Module) • K623-1 Wire Feed Module • More options at end of section • All copper windings enhance arc stability. • 200 amps DC @ 60% duty cycle. Weld up to 7/32" (5.6 mm) low hydrogen electrode. Gouge with up to 5/32" (4.0 mm) carbons. Literature E6.132 • Five overlapping current ranges with fine-tuning within each range for precise control. • Custom Arc™ 150 RPM high idle (OCV) adjustment range—enhanced fine tuning for pipe. • Local/Remote switch and receptacle are factory installed. • Three-year warranty on welder. (Engine is warranted separately by the manufacturer.) Product Name Product Number Rated Output Current/Voltage/Duty Cycle Pipeliner® 200D K6090-10 200A/40V/60% Type of Engine No. of Cylinders HP & Speed (rpm) HxWxD inches (mm) Net Weight lbs.(kg) Kubota® V2203M Diesel 4 27.8 @ 1600 45.5 x 24.0 x 68.0 (1156 x 610 x 1727) 1,302 (590) Output Range 40-300A DC 1,750 watts DC Auxiliary Power (1) With Wire Feed Module. Rated at 200 amps, 35 volts at 60% duty cycle. 250 amps, 30 volts at 35% duty cycle. Processes • Stick • TIG • MIG(1) Classic 300D ® Excellent for Pipeline, Construction and Maintenance Output The Classic 300D, with proven, rugged construction, is recommended for pipeline, construction and maintenance welding. It features Lincoln’s® pure DC generator design for outstanding performance on pipe. Choose Perkins® or Kubota® 4-cylinder, water-cooled industrial diesel engines and add CV wire welding with the optional Wire Feed Module. CC CV • Flux-Cored(1) • Gouging (1) DC 3 kW Input D ® Ready-Pak® Package Includes • Classic 300D • Road Trailer & Combination Ball/Eye Hitch • Fender and Light Kit • Cable Rack • Cable Connectors (qty. 2) • Electrode Cable 2/0, two 50 ft. (15.3 m) lengths • Electrode Cable 2/0, 10 ft. (3 m) • Work Cable 2/0, 50 ft. (15.3 m) • 300A Electrode Holder • 300A Work Clamp • 300 amps @ 60% duty cycle. Welds with up to 7/32" (5.6 mm) Fleetweld® 5P+ cellulosic and Excalibur® low hydrogen electrode. • 3,000 watts of AC auxiliary power. • All copper windings enhance arc stability for an extremely smooth arc. Key Options • K2636-1 Medium Two-Wheel Road Trailer with Duo-Hitch™: Ball/Eye Hitch Combo • K704 Accessory Kit, 400 Amp • K924-5 Remote Control Kit, 100 ft. (for use w/o Wire Feed Module) • More options at end of section • Five current ranges with overlap and fine-tuning within each range. • Local/Remote switch and receptacle are factory installed. • Three-year warranty on welder. (Engine is warranted separately by the manufacturer.) Literature E6.155 (1) With Wire Feed Module. Rated at 300 amps, 35 volts at 60% duty cycle. Product Name Product Number Rated Output Current/Voltage/Duty Cycle Classic® 300D Classic® 300D w/Wire Feed Module Classic® 300D One-Pak® Classic® 300D Ready-Pak® K1643-3 K1643-4 K1864-3 K2242-3 250A/30V/100% 300A/32V/60% Classic® 300D Classic® 300D w/Wire Feed Module Classic® 300D One-Pak® Classic® 300D Ready-Pak® K1643-5 K1643-6 K2386-3 K2387-3 Output Range 40-350A DC 3000 watts AC Power Type of Engine No. of Cylinders HP & Speed (rpm) HxWxD inches (mm) Net Weight lbs.(kg) Perkins® 404C-22 Diesel 4 32.7 @ 1800 45.5 x 24.0 x 65.0 (1156 x 610 x 1651) — — 1354 (614) 1389 (630) — — 32.5 @ 1800 45.5 x 24.0 x 66.5 (1156 x 610 x 1727) — — 1320 (599) 1355 (615) — — Kubota® V2203M Diesel www.lincolnelectric.com/engine-drives 55 Engine Drives: Industrial/Construction Processes • Stick • TIG • MIG Vantage 300 ® Compact, Multi-Process, Excellent Value Output The Vantage® 300 is an ideal choice for construction teams, pipe rig owners and rental fleet managers. Housed in a compact, corrosion-resistant stainless steel case, this rugged welder/generator features Lincoln® Chopper Technology® to deliver great arc starts and a smooth arc for stick, TIG or wire welding. CC CV • Flux-Cored • Gouging DC Input 12.5P kW D Ready-Pak® Package Includes • Vantage® 300 • Road Trailer with Duo-Hitch™: Ball/Eye Hitch Combo • Fender and Light Kit • Cable Rack • Cable Connectors (qty. 2) • Electrode Cable 2/0, two 50 ft. (15.3 m) lengths • Electrode Cable 2/0, 10 ft. (3 m) • Work Cable 2/0, 50 ft. (15.3 m) • 300A Electrode Holder • 300A Work Clamp • Compact Case with stainless steel enclosure. • Multi-Process Welding—Four process modes, including CC-Stick (up to 3/16"), Downhill Pipe (for stick), Touch Start TIG® DC or CV-Wire (up to 5/64"). • Plenty of AC Generator Power – 12.5 kW peak (11 kW continuous) 3-phase 240V AC – 11.5 kW peak (10 kW continuous) 1-phase 120/240 AC • Reliable Engines—4 cylinder 1800 RPM Kubota® or Deutz® diesel engines run smooth and quiet. Key Options • K2636-1 Medium Two-Wheel Road Trailer with Duo-Hitch™: Ball/Eye Hitch Combo • More options at end of section • Three-year warranty on welder. (Engine is warranted separately by the manufacturer.) Literature E6.206 • Arc Gouging—with up to 1/4" carbons. Product Name Product Number Rated Output Current/Voltage/Duty Cycle Vantage® 300 K2409-1 300A/32V/100% 350A/28V/100% Vantage® 300 One-Pak® Vantage® 300 Ready-Pak® K2452-3 K2453-3 Vantage® 300 K2499-1 Vantage 300 One-Pak Vantage® 300 Ready-Pak® ® ® Type of Engine No. of Cylinders HP & Speed (rpm) HxWxD inches (mm) Net Weight lbs.(kg) 30-400A DC 40-300A Pipe 20-250A DC TIG 14-32V CV Kubota® V1505 Diesel 4 22 @ 1800 35.9 x 25.3 x 60.0 (913 x 642 x 1524) — — 1,035 (469) 3-Phase AC Power: 12.5 kW Peak , 11 kW Continuous 1-Phase AC Power: 11.5 kW Peak , 10 kW Continuous Deutz® D2008L4 Diesel 35.9 x 25.3 x 60.0 (913 x 642 x 1524) — — 1,150 (522) — — Output Range K2506-3 K2507-3 24 @ 1800 — — Processes • Stick • TIG (1) • Flux-Cored • Gouging SAE-400 Heavy Duty Industrial Pipe and Construction Stick Welder Output For high amperage stick applications in demanding environments, the SAE-400 delivers 400 amps for DC stick welding and 3,000 watts of AC power. Designed especially for pipeliners and field welders, the SAE-400 is powered by a heavy duty Perkins® industrial diesel engine, offering low maintenance and a long service life. CC CV (1) DC 3 kW Input D Ready-Pak® Package Includes • SAE-400 • Road Trailer with Duo-Hitch™: Ball/Eye Hitch Combo • Fender and Light Kit • Cable Rack • Cable Connectors (qty. 2) • Electrode Cable 3/0, two 50 ft. (15.3 m) lengths • Electrode Cable 3/0, 10 ft. (3 m) • Work Cable 3/0, 50 ft. (15.3 m) • 400A Electrode Holder • 500A Work Clamp • Rugged Construction—Withstands rough field handling, protecting internal parts. • High Duty Cycle Welding Output—100% duty cycle at 400 amps for demanding applications. • Dual Continuous Output Control—Select either a soft “buttery” arc or snappy “digging” arc. • Multiple Arcs—Robust DC weld output makes the SAE-400 the #1 choice for the multi-arc Multi-Weld™ 350 system. Key Options • K2637-1 Large Two-Wheeled Road Trailer with Duo-Hitch™: Ball/Eye Hitch Combo • K704 Accessory Kit, 400 Amp • K385-2 CV Adapter • More options at end of section • 100 ft. (30.5 m) remote control included—not a separate kit. • Three-year warranty on welder. (Engine is warranted separately by the manufacturer.) Literature E6.180 Product Name Product Number Rated Output Current/Voltage/Duty Cycle SAE-400 K1278-7 400A/40V/100% 500A/40V/35% SAE-400 One-Pak® SAE-400 Ready-Pak® K1866-3 K2388-3 Output Range 80-575A DC 3,000 watts AC Power Type of Engine No. of Cylinders HP & Speed (rpm) HxWxD inches (mm) Net Weight lbs.(kg) Perkins® 1104C-44 Diesel 4 68.4 @ 1725 50 x 28 x 83 (1270 x 711 x 2109) — — 2,157 (978) — — (1) With CV Adapter. Rated at 400 amps, 35 volts at 60% duty cycle. 56 www.lincolnelectric.com/engine-drives Engine Drives: Industrial/Construction SAE-400 Severe Duty Processes • Stick • Gouging Great for Off-Shore Salt Spray and Other Corrosive Environments Output For off-shore and other corrosive environments the SAE-400 Severe Duty (The “Silver Bullet”) is the preferred choice—featuring great arc performance, design simplicity, high reliability and extreme ruggedness! • Stainless steel and hot-dip galvanized case and internal sheet metal parts. – Stainless steel brushholder assemblies. – All copper coils. – Coated radiator, fuel tank, laminations and wire connections. – Sealed switches. CC DC 3 kW Input D Key Options • K2637-1 Large Two-Wheeled Road Trailer with Duo-Hitch™: Ball/Eye Hitch Combo • K704 Accessory Kit, 400 Amp • More options at end of section Literature E6.180.1 • Rugged Construction—Heavy steel gauge case withstands rough field handling. • Spark arrestor and engine air intake shutdown per Mineral Management Services Code. • Large diameter stick welding and arc gouging with up to 3/8" (10 mm) carbons. • Dual Continuous Control—both current and open circuit voltage for precise control. • Three-year warranty on welder. (Engine is warranted separately by the manufacturer.) Product Name Product Number Rated Output Current/Voltage/Duty Cycle Output Range SAE-400 Severe Duty K1278-8 400A/40V/100% 500A/40V/35% 80-575A DC 3,000 watts Power Type of Engine No. of Cylinders HP & Speed (rpm) HxWxD inches (mm) Net Weight lbs.(kg) Perkins® 1104C-44 Diesel 4 68.4 @ 1725 50 x 28 x 83 (1270 x 711 x 2109) 2,210 (1,002) Assembled on a heavy guage galvanized steel frame. Designed for durability on the job site. Rugged construction withstands rough field handling, protecting internal parts. Stainless steel roof, doors, control panel and remote control box. Radiator – Phenolic (plastic) dip-coated for corrosion protection. Fuel tank coated inside and out with plastisol. Material does not interact with diesel fuel All copper coil windings. Improved coil insulation for increased durability. Lexan™ nameplates – printing will not wash out from salt spray. Generator, armature and exciter lamination stacks are processed through an E-Coat (Electro-Coating) system for a tough, completly bonded protective coating. Weather protective covers on all receptacles. All toggle switches sealed to protect against moisture. Brushholder assemblies are stainless steel and non-metalic materials to avoid corrosion. All switch and wire connections are coated for corrosion protection and to prevent electrical ”tracking“ between contacts. Hot-dip galvanized base, radiator shroud and internal steel components. www.lincolnelectric.com/engine-drives 57 Engine Drives: Industrial/Construction Processes • Stick • TIG • MIG Vantage 400 ® Compact, Multi-Process, Excellent Value Output The Vantage® 400 is one of the most compact 400 amp engine-driven welder/generators in the construction, pipe or rental fleet market today. It's also one of the most quiet, with a smooth running 4-cylinder Perkins® diesel engine. Use this multi-process welder for arc gouging with up to 5/16" carbons, stick welding with up to 1/4" electrodes and CV wire welding with up to 3/32" wire. • VRD™ Voltage Reduction Device™—Reduced OCV in the CC-Stick weld mode. • Low Noise—99.1 dBA Lwa sound power (74.8 dB at 23 ft./7 m). • Three-year warranty on welder. (Engine is warranted separately by the manufacturer.) Rated Output Current/Voltage/Duty Cycle Vantage® 400 K2410-1 400A/36V/100% 450A/32V/100% Vantage 400 One-Pak Vantage® 400 Ready-Pak® ® ® K2508-3 K2509-3 Literature: E6.210 HP & Speed (rpm) HxWxD inches (mm) Net Weight lbs.(kg) Perkins® 404D-22 Diesel 4 32.7 @ 1800 35.9 x 25.3 x 60 (913 x 642 x 1524) — — 1,230 (559) — — Output Range 30-500A DC 40-300A Pipe 20-250A DC TIG 14-36V CV 3-Phase AC Power: 19 kW Peak , 17 kW Continuous 1-Phase AC Power: 12 kW Peak , 11 kW Continuous 500 Amps @ 100 Duty Cycle, 20,000 Watts AC Generator Power! If you’re looking for a rugged welder for demanding construction, rental fleet or repair applications, take a close look at the Vantage® 500. Standard stainless steel panels, simple controls and Chopper Technology® deliver the low maintenance, long service life, easy operation and great arc performance every owner appreciates. • Multi-process powerhouse—500 amps at 100% duty cycle, or 575 amps at 50%. • Plenty of AC Generator Power – 20 kW continuous 3-phase 240V AC – 12 kW continuous 1-phase 120/240V AC • Select a 48 HP oil/air-cooled Deutz® or 54 HP water-cooled Cummins® engine. • Three-year warranty on welder. (Engine is warranted separately by the manufacturer.) Product Number Rated Output Current/Voltage/Duty Cycle Vantage® 500 K2405-1 500A/40V/100% 550A/36V/60% 575A/35V/50% K2288-3 K2290-3 Vantage® 500 K2406-1 Vantage 500 One-Pak Vantage® 500 Ready-Pak® ® 58 ® K2289-3 K2291-3 Output CC CV • Flux-Cored • Gouging DC 20 kW Input D Key Options • K2636-1 Medium Two-Wheel Road Trailer with Duo-Hitch™: Ball/Eye Hitch Combo • K704 Accessory Kit, 400 Amp • K857-1 Remote Control, 100 ft. • More options at end of section • Digital Weld Meters and Fuel, Oil Pressure and Engine Temperature gauges. Product Name Processes • Stick • TIG • MIG Ready-Pak® Package Includes • Vantage® 500 • Road Trailer with Duo-Hitch™: Ball/Eye Hitch Combo • Fender and Light Kit • Cable Rack • Electrode Cable 3/0, two 50 ft. (15.3 m) lengths • Electrode Cable 3/0, 10 ft. (3 m) • Work Cable 3/0, 50 ft (15.3 m) • 400A Electrode Holder • 500A Work Clamp • Corrosion-resistant stainless steel case. Vantage 500 One-Pak Vantage® 500 Ready-Pak® D No. of Cylinders Vantage 500 ® Input Type of Engine ® ® P kW Key Options • K2636-1 Medium Two-Wheel Road Trailer with Duo-Hitch™: Ball/Eye Hitch Combo • K704 Accessory Kit, 400 Amp • K857-1 Remote Control, 100 ft. • More options at end of section • Plenty of AC Generator Power – 19 kW peak (17 kW continuous) 3-phase 240V AC. – 12 kW peak (11 kW continuous) 1-phase 120/240V AC. Product Number DC 19 Ready-Pak® Package Includes • Vantage® 400 • Road Trailer with Duo-Hitch™: Ball/Eye Hitch Combo • Fender and Light Kit • Cable Rack • Cable Connectors (qty. 2) • Electrode Cable 3/0, two 50 ft. (15.3 m) lengths • Electrode Cable 3/0, 10 ft. (3 m) • Work Cable 3/0, 50 ft. (15.3 m) • 400A Electrode Holder • 500A Work Clamp • Standard stainless steel roof, side panels and engineaccess door. Product Name CC CV • Gouging • Flux-Cored Literature: E6.216 Type of Engine No. of Cylinders HP & Speed (rpm) HxWxD inches (mm) Net Weight lbs.(kg) 30-575A DC 40-300A Pipe 20-250A DC TIG 14-40V CV Deutz® F4L-2011 Diesel 4 48 @ 1800 50.9 x 31.5 x 63.1 (1293 x 800 x 1603) — — 1,532 (695) — — 3-Phase AC Power: 20 kW Continuous 1-Phase AC Power: 12 kW Continuous Cummins® B3.3 Diesel 54 @ 1800 50.9 x 31.5 x 63.1 (1293 x 800 x 1603) — — 1,443 (655) Output Range www.lincolnelectric.com/engine-drives — — Engine Drives: Industrial/Construction Processes • Stick • TIG • MIG • Flux-Cored • Gouging Air Vantage 500 ® It’s Three in One — Welder, Generator and Air Compressor When you need it all, consider the rugged Air Vantage 500 for railroad, mining, heavy duty construction, and rental fleet use. A direct gear-driven compressor pumps plenty of air for arc gouging with up to 3/8" carbons, plasma cutting or other air tools. A powerful 500 amps @ 100% duty cycle is enough for almost any stick, TIG, MIG or flux-cored welding project. Output CC CV DC 20 kW Input D Ready-Pak® Package (K2366-3) Includes • Air Vantage® 500 • Road Trailer with Duo-Hitch™: Ball/Eye Hitch Combo • Fender and Light Kit • Cable Rack • Cable Connectors (qyt. 2) • Electrode Cable 3/0, two 50 ft. (15.3m) lengths • Electrode Cable 3/0, 10 ft. (3 m) • Work Cable 3/0, 50 ft (15.3 m) • 400A Electrode Holder • 500A Work Clamp • Rotary screw compressor rated at 60 CFM, 100 PSI, 100% duty cycle. • Multi-process powerhouse—500 amps at 100% duty cycle, or 575 amps at 50%. • Plenty of AC Generator Power – 20 kW continuous 3-phase 240V AC – 12 kW continuous 1-phase 120/240V AC • Stainless steel corrosion-resistant enclosure. • Three-year warranty on welder. (Engine is warranted separately by the manufacturer.) Key Options • K2636-1 Medium Two-Wheel Road Trailer with Duo-Hitch™: Ball/Eye Hitch Combo • K704 Accessory Kit, 400 Amp • K857-1 Remote Control, 100 ft. • More options at end of section Literature E6.217 Product Name Product Number Rated Output Current/Voltage/Duty Cycle Air Vantage® 500 K2325-1 500A/40V/100% 550A/36V/60% 575A/35V/50% Air Vantage 500 One-Pak Air Vantage® 500 Ready-Pak® ® ® K2364-3 K2366-3 Output Range 30-575A DC 40-300A Pipe 20-250A DC TIG 14-40V CV 3-Phase AC Power: 20 kW Continuous 1-Phase AC Power: 12 kW Continuous Compressor: 60 CFM, 100 PSI Type of Engine No. of Cylinders HP & Speed (rpm) HxWxD inches (mm) Net Weight lbs.(kg) Cummins® B3.3 Diesel 4 56 @ 1,800 50.8 x 32.7 x 63.1 (1290 x 831 x 1603) — — 1,690 (766) — — Vantage® engine-driven welders get the job done! www.lincolnelectric.com/engine-drives 59 Engine Drives: Industrial/Construction Engine Drives: Industrial/Construction Options See “Recommended General Options” pgs. 149-171 for descriptions. Pipeliner® 200D General Options K903-1 Spark Arrestor Kit K2636-1 Medium Two-Wheel Trailer & Duo-Hitch™ Ball/Eye Hitch K2639-1 Fender and Light Kit K2640-1 Cable Rack K1858-1 Service Indicator Kit K2423-1 Stainless Steel Sheet Metal Kit Stick Options K704 Accessory Kit, 400 Amp K875 Accessory Kit, 150 Amp K924-5 Remote Control Kit, 100 ft. Wire Feeder Options K623-1 Wire Feed Module K2613-1 LN™-25 PRO Wire Feeder w/Internal Contactor & Gas Solenoid K126-2 350A FCAW-SS Gun 15 ft., .062"-3/32" KP1697-068 Drive Roll Kit, .068"-.072" Cored/Solid KP1697-5/64 Drive Roll Kit, 5/64" Cored/Solid K2464-1 Remote Control Kit, 100 ft. Classic® 300D (Perkins® and Kubota®) General Options K802D Power Plug Kit K903-1 Spark Arrestor Kit K2636-1 Medium Two-Wheel Trailer & Duo-Hitch™ Ball/Eye Hitch K2639-1 Fender and Light Kit K2640-1 Cable Rack K1858-1 Service Indicator Kit K2423-1 Stainless Steel Sheet Metal Kit Stick Options K704 Accessory Kit, 400 Amp K924-5 Remote Control Kit, 100 ft. TIG Options K1783-9 Pro-Torch™ TIG Torch PTA-26V (25 ft., 2 pc) KP509 Parts Kit For PTW-18 and PTA-26 Series Torches K930-2 TIG Module K936-4 Control Cable (9-pin to 115V plug) K937-45 Control Cable Extension, 45 ft. K814 Arc Start™ Switch K938-1 Contactor Kit Wire Feeder Options K623-1 Wire Feed Module K2613-1 LN™-25 PRO Wire Feeder w/Internal Contactor & Gas Solenoid K126-2 350A FCAW-SS Gun 15 ft., .062"-3/32" KP1697-068 Drive Roll Kit, .068"-.072" Cored/Solid KP1697-5/64 Drive Roll Kit, 5/64" Cored/Solid K1802-1 Magnum® 300 Gun Package, 15 ft. 035"-045" KP1696-1 Drive Roll Kit, .035" and .045" Solid K316L-2 LN™-23P Wire Feeder K2393-1 Input Cable Assembly for LN™-23P, 25 ft. (7.6 m) K2393-2 Input Cable Assembly for LN™-23P, 75 ft. (22.9 m) K345-10 Magnum® 350A FCAW-SS Gun 10 ft., .068"-5/64" K2464-1 Remote Control Kit, 100 ft Spool Gun Options K487-25 Magnum® SG Spool Gun, Air-Cooled, w/Remote, 25 ft. K488 SG Control Module K691-10 Control Module Input Cable, 14-pin MS-type & Lug, 10 ft. 60 Vantage® 300 (Kubota® and Deutz®) General Options K802N Power Plug Kit, 20 amp K802R Power Plug Kit, 15 amp T12153-9 Full KVA Power Plug (1-Phase) T12153-10 Full KVA Power Plug (3-Phase) K2636-1 Medium Two-Wheel Trailer & Duo-Hitch™ Ball/Eye Hitch K2639-1 Fender and Light Kit K2640-1 Cable Rack K2641-2 Four-Wheel Yard Trailer with Duo-Hitch™ Ball/Eye Hitch K1898-1 Spark Arrestor Kit K2467-1 Digital Weld Meters Kit (for K2409-1 and K2499-1) K2642-1 Polarity/Multi-Process Switch K2663-1 Docking Kit Stick Options K704 Accessory Kit, 400 Amp K857 Remote Output Control, 25 ft. (7.6m) K857-1 Remote Output Control, 100 ft. (30m) K2627-2 Remote Output Control with 120V AC TIG Options K1783-9 Pro-Torch™ TIG Torch PTA-26V (25 ft. 2 pc) KP509 Parts Kit For PTW-18 and PTA-26 Series Torches K870 Foot Amptrol® K963-3 Hand Amptrol® (Rotary Track Style) K2535-1 Precision TIG® 225 Ready-Pak® Package K1816-1 Full-KVA Adapter Kit (1-phase) K2350-2 Invertec® V205-T AC/DC One-Pak® K1816-1 Full-KVA Adapter Kit (1-phase) Wire Feeder Options K2613-1 LN™-25 PRO Wire Feeder w/Internal Contactor & Gas Solenoid K126-2 350A FCAW-SS Gun 15 ft., .062"-3/32" KP1697-068 Drive Roll Kit, .068"-.072" Cored/Solid KP1697-5/64 Drive Roll Kit, 5/64" Cored/Solid K1802-1 Magnum® 300 Gun Package, 15 ft. 035"-045" KP1696-1 Drive Roll Kit, .035" and .045" Solid K316L-2 LN™-23P Wire Feeder K2393-1 Input Cable Assembly for LN™-23P, 25 ft. (7.6 m) K2393-2 Input Cable Assembly for LN™-23P, 75 ft. (22.9 m) K345-10 Magnum® 350A FCAW-SS Gun 10 ft., .068"-5/64" Spool Gun Options K487-25 Magnum® SG Spool Gun, Air-Cooled, w/Remote, 25 ft. K488 SG Control Module K691-10 Control Module Input Cable, 14-pin MS-type & Lug, 10 ft. Plasma Cutting Options K1580-1 Pro-Cut® 55 with 25 ft. Torch K1816-1 Full-KVA Adapter Kit (1-phase) www.lincolnelectric.com/engine-drives Engine Drives: Industrial/Construction Engine Drives: Industrial/Construction Options, con’t. See “Recommended General Options” pgs. 149-171 for descriptions. SAE-400 General Options K802D Power Plug Kit K1690-1 GFCI Receptacle Kit, 120V, 20 Amp K2637-1 Large Two-Wheel Trailer & Duo-Hitch™ Ball/Eye Hitch K2639-1 Fender and Light Kit K2640-1 Cable Rack K2641-1 Four-Wheel Yard Trailer with Duo-Hitch™ Ball/Eye Hitch K1858-1 Service Indicator Kit K1735-1 Multi-Weld™ 350 (See Bulletin E5.302) Stick Options K704 Accessory Kit, 400 Amp K924-5 Remote Control Kit TIG Options K1783-9 Pro-Torch™ TIG Torch PTA-26V (25 ft., 2 pc) KP509 Parts Kit for PTW-18 and PTA-26 Series Torches K930-2 TIG Module K936-4 Control Cable (9-pin to 115V plug) K937-45 Control Cable Extension, 45 ft. K814 Arc Start™ Switch K938-1 Contactor Kit Wire Feeder Options K385-2 CV Adapter (with MS-Type connection, local/remote switch) K316L-2 LN™-23P Wire Feeder K355-10 Magnum® 250A FCAW-SS Gun 10 ft., .068"-5/64" K2379-1 SAE-400/LN™-23P Interface Kit K385-1 CV Adapter (w/o MS-Type connection, local/remote switch) K316L-1 LN™-23P Wire Feeder K345-10 Magnum® 350A FCAW-SS Gun 10 ft .068-5/64 K350 LN™-23P Adapter Kit, for Terminal Strip Connection K2613-1 LN™-25 PRO Wire Feeder w/Internal Contactor & Gas Solenoid K126-2 350A FCAW-SS Gun 15 ft., .062"-3/32" KP1697-068 Drive Roll Kit, .068"-.072" Cored/Solid KP1697-5/64 Drive Roll Kit, 5/64" Cored/Solid K1802-1 Magnum® 300 Gun Package, 15 ft. 035"-045" KP1696-1 Drive Roll Kit, .035" and .045" Solid SAE-400 Severe Duty General Options K802D Power Plug Kit K1690-1 GFCI Receptacle Kit, 120V, 20 Amp K2637-1 Large Two Wheel Trailer & Duo-Hitch™ Ball/Eye Hitch K2639-1 Fender and Light Kit K2640-1 Cable Rack K2641-1 Four-Wheel Yard Trailer with Duo-Hitch™ Ball/Eye Hitch Stick Options K704 Accessory Kit, 400 Amp Vantage® 400 (Perkins®) General Options K802N Power Plug Kit, 20 amp K802R Power Plug Kit, 15 amp T12153-9 Full-KVA Power Plug (1-Phase) T12153-10 Full-KVA Power Plug (3-Phase) K2636-1 Medium Two-Wheel Trailer & Duo-Hitch™ Ball/Eye Hitch K2639-1 Fender and Light Kit K2640-1 Cable Rack K2641-2 Four-Wheel Yard Trailer with Duo-Hitch™ Ball/Eye Hitch K903-1 Spark Arrestor Kit K1858-1 Service Indicator Kit K2642-1 Polarity/Multi-Process Switch K2663-1 Docking Kit K2679-1 Cold Weather Heater and Tarp Kit Stick Options K704 Accessory Kit, 400 Amp K857 Remote Output Control, 25 ft. (7.6 m) K857-1 Remote Output Control, 100 ft. (30 m) K2627-2 Remote Output Control with 120V AC TIG Options K1783-9 Pro-Torch™ TIG Torch PTA-26V (25 ft., 2 pc) KP509 Parts Kit For PTW-18 and PTA-26 Series Torches K870 Foot Amptrol® K963-3 Hand Amptrol® (Rotary Track Style) K2535-1 Precision® TIG 225 Ready-Pak® Package K1816-1 Full-KVA Adapter Kit (1-phase) K2350-2 Invertec® V205-T AC/DC One-Pak® K1816-1 Full-KVA Adapter Kit (1-phase) Wire Feeder Options K2613-1 LN™-25 PRO Wire Feeder w/Internal Contactor & Gas Solenoid K126-2 350A FCAW-SS Gun 15 ft., .062"-3/32" KP1697-068 Drive Roll Kit, .068"-.072" Cored/Solid KP1697-5/64 Drive Roll Kit, 5/64" Cored/Solid K1802-1 Magnum® 300 Gun Package, 15 ft. 035"-045" KP1696-1 Drive Roll Kit, .035" and .045" Solid K316L-2 LN™-23P Wire Feeder K2393-1 Input Cable Assembly for LN™-23P, 25 ft. (7.6 m) K2393-2 Input Cable Assembly for LN™-23P, 75 ft. (22.9 m) K345-10 Magnum® 350A FCAW-SS Gun 10 ft., .068"-5/64" Spool Gun Options K487-25 Magnum® SG Spool Gun, Air-Cooled, w/Remote, 25 ft. K488 SG Control Module K691-10 Control Module Input Cable, 14-pin MS-type & Lug, 10 ft. Plasma Cutting Options K1580-1 Pro-Cut® 55 with 25 ft. Torch K1816-1 Full-KVA Adapter Kit (1-phase) www.lincolnelectric.com/engine-drives 61 Engine Drives: Industrial/Construction Engine Drives: Industrial/Construction Options, con’t. See “Recommended General Options” pgs. 149-171 for descriptions. Vantage® 500 (Deutz® and Cummins®) General Options K802N Power Plug Kit, 20 amp K802R Power Plug Kit, 15 amp T12153-9 Full-KVA Power Plug (1-Phase) T12153-10 Full-KVA Power Plug (3-Phase) K2636-1 Medium Two Wheel Trailer & Duo-Hitch™ Ball/Eye Hitch K2639-1 Fender and Light Kit K2640-1 Cable Rack K2641-2 Four-Wheel Yard Trailer with Duo-Hitch™ Ball/Eye Hitch K887-1 Ether Start Kit K899-1 Spark Arrestor Kit (Deutz) K1847-1 Spark Arrestor Kit (Cummins) K1858-1 Service Indicator Kit (Cummins) K2356-1 Control Panel Cover Kit K2340-1 Lockable Fuel Cap/Flash Arrestor Kit K2359-1 Cold Weather Heater & Tarp Kit (Cummins) K2642-1 Polarity/Multi-Process Switch K2663-1 Docking Kit Stick Options K704 Accessory Kit, 400 Amp K857 Remote Output Control, 25 ft. (7.6 m) K857-1 Remote Output Control, 100 ft. (30 m) K2627-2 Remote Output Control with 120V AC TIG Options K1783-9 Pro-Torch™ TIG Torch PTA-26V (25 ft., 2 pc) KP509 Parts Kit for PTW-18 and PTA-26 Series Torches K870 Foot Amptrol® K963-3 Hand Amptrol® (Rotary Track Style) K2535-1 Precision® TIG 225 Ready-Pak® Package K1816-1 Full-KVA Adapter Kit (1-phase) K2350-2 Invertec® V205-T AC/DC One-Pak® K1816-1 Full-KVA Adapter Kit (1-phase) Wire Feeder Options K2613-1 LN™-25 PRO Wire Feeder w/Internal Contactor & Gas Solenoid K126-2 350A FCAW-SS Gun, 15 ft., .062"-3/32" KP1697-068 Drive Roll Kit, .068"-.072" Cored/Solid KP1697-5/64 Drive Roll Kit, 5/64" Cored/Solid K1802-1 Magnum® 300 Gun Package, 15 ft. 035"-045" KP1696-1 Drive Roll Kit, .035" and .045" Solid K316L-2 LN™-23P Wire Feeder K2393-1 Input Cable Assembly for LN™-23P, 25 ft. (7.6 m) K2393-2 Input Cable Assembly for LN™-23P, 75 ft. (22.9 m) K345-10 Magnum® 350A FCAW-SS Gun 10 ft., .068"-5/64" Spool Gun Options K487-25 Magnum® SG Spool Gun, Air-Cooled, w/Remote, 25 ft. K488 SG Control Module K691-10 Control Module Input Cable, 14-pin MS-type & Lug, 10 ft. Plasma Cutting Options K1581-1 Pro-Cut® 80 with 25 ft. Torch 62 Air Vantage® 500 General Options K802N Power Plug Kit, 20 amp K802R Power Plug Kit, 15 amp T12153-9 Full-KVA Power Plug (1-Phase) T12153-10 Full-KVA Power Plug (3-Phase) K2636-1 Medium Two Wheel Trailer & Duo-Hitch™ Ball/Eye Hitch K2639-1 Fender and Light Kit K2640-1 Cable Rack K2641-2 Four-Wheel Yard Trailer with Duo-Hitch™ Ball/Eye Hitch K887-1 Ether Start Kit K1847-1 Spark Arrestor Kit K2354-1 Air Dryer Kit K2356-1 Control Panel Cover Kit K2340-1 Lockable Fuel Cap/Flash Arrestor Kit K2359-1 Cold Weather Heater and Tarp Kit K2642-1 Polarity/Multi-Process Switch K2663-1 Docking Kit Stick Options K704 Accessory Kit, 400 Amp K857 Remote Output Control, 25 ft. (7.6 m) K857-1 Remote Output Control, 100 ft. (30 m) K2627-2 Remote Output Control with 120V AC TIG Options K1783-9 Pro-Torch™ TIG Torch PTA-26V (25 ft., 2 pc) KP509 Parts Kit for PTW-18 and PTA-26 Series Torches K870 Foot Amptrol® K963-3 Hand Amptrol® (Rotary Track Style) K2535-1 Precision TIG® 225 Ready-Pak® Package K1816-1 Full-KVA Adapter Kit (1-phase) K2350-2 Invertec® V205-T AC/DC One-Pak® K1816-1 Full-KVA Adapter Kit (1-phase) Wire Feeder Options K2613-1 LN™-25 PRO Wire Feeder w/Internal Contactor & Gas Solenoid K126-2 350A FCAW-SS Gun, 15 ft., .062"-3/32" KP1697-068 Drive Roll Kit, .068"-.072" Cored/Solid KP1697-5/64 Drive Roll Kit, 5/64" Cored/Solid K1802-1 Magnum® 300 Gun Package, 15 ft. 035"-045" KP1696-1 Drive Roll Kit, .035" and .045" Solid K316L-2 LN™-23P Wire Feeder K2393-1 Input Cable Assembly for LN™-23P, 25 ft. (7.6 m) K2393-2 Input Cable Assembly for LN™-23P, 75 ft. (22.9 m) K345-10 Magnum® 350A FCAW-SS Gun, 10 ft., .068"-5/64" Spool Gun Options K487-25 Magnum® SG Spool Gun, Air-Cooled, w/Remote, 25 ft. K488 SG Control Module K691-10 Control Module Input Cable, 14-pin MS-type & Lug, 10 ft. Plasma Cutting Options K1581-1 Pro-Cut® 80 with 25 ft. Torch www.lincolnelectric.com/engine-drives • Designed For MIG or Flux-Cored Processes • Models For Shop Fabrication or Field Construction • Maximum Traction • Precision Control • 2-roll or 4-roll Wire Feeders .025-1/16 (0.6-1.6) .025-3/32 (0.6-2.4) .025-1/16 (0.6-1.6) .025-3/32 (0.6-2.4) .030-3/32 (0.8-2.4) .030-5/64 (0.8-2.0) .035-5/64 (0.9-2.0) .035-.120 (0.9-3.0) .035-5/64 (0.9-2.0) .035-.120 (0.9-3.0) LF-72 50-800 (1.3-20.3) .023-1/16 (0.6-1.6) .030-5/64 (0.8-2.0) LF-74 100-800 (2.5-20.3) .023-1/16 (0.6-1.6) .030-5/64 (0.8-2.0) LF-74 Extra Torque ™ Power Feed 10M ™ ✓ • • 4-Roll Drive .023-1/16 (0.6-1.6) Power Feed 10M Dual 50-800 (1.3-20.3) 30-400 (0.76-10.1) 75-1200 (2.0-30.5) 50-800 (1.27-20.3) 75-1200 (2.0-30.5) 50-800 (1.27-20.3) FEATURES 2-Roll Drive Submerged Arc High Speed Cored Low Speed Cored MIG Digital WIRE SIZE RANGE in. (mm) High Speed Solid Low Speed Solid ™ • • • • ✓ • ✓ ✓ • • 50-400 (1.3-10.1) .023-1/16 (0.6-1.6) .030-3/32 (0.8-2.4) ™ 75-700 (1.9-17.8) .023-1/16 (0.6-1.6) .045-5/64 (1.2-2.0) • ™ 50-600 (1.3-15.2) .030-3/32 (0.8-2.4) .045-.120 (1.2-3.0) • ™ 50-600 (1.3-15.2) .030-3/32 (0.8-2.4) .035-.120 (0.9-3.0) • .023-1/16 (0.6-1.6) .023-5/64 (0.6-2.4) .023-1/16 (0.6-1.6) .023-3/32 (0.6-3.0 .035-5/64 (0.9-2.0) .035-1/8 (0.9-3.2) .035-5/64 (0.9-3.0) .030-1/8 (0.8-3.2) • DH-10 55-1250 (1.3-31.7) 35-750 (0.8-19.0) 55-1250 (1.3-31.7) 35-750 (0.8-19.0) STT -10 • LN -7 GMA Analog WIRE FEED SPEED RANGE ipm (m/min) High Speed Low Speed Power Feed 25M LN -8 LN -9 ™ LN -10 ® 35-500 (0.8-12.7) .023-.052 (0.6-1.4) — LN -15 50-700 (1.3-17.8) — .035-1/16 (0.9-1.6) ™ 30-170 (0.76-4.3) .023-.052 (0.6-1.3) .068-5/64 (1.7-2.0) ™ 50-700 (1.3-17.7) .023-1/16 (0.6-1.6) .030-5/64 (0.8-2.0) ™ 30-400 (0.8-10.1) .023-1/16 (0.6-1.6) .030-3/32 (0.8-2.4) ™ 50-700 (1.3-17.8) .023-1/16 (0.6-1.6) .035-5/64 (0.9-2.0) • 50-600 (1.3-12.8) — .035-7/64 (0.9-2.8) • 0-800 (0-20.3) .030-1/16 (0.8-1.6) .030-1/16 (0.8-1.6) • LN -25 Pro LN -25 Pro Extra Torque LN -25 ™ LN -35 Cobramatic KEY: ® Excellent Good • • ™ LN -23P Field Flux-Cored MIG-STT® Pulsed PROCESS Waveform Control Technology® MODEL ✓ • • • ✓ ✓ • • Optional www.lincolnelectric.com/wire-feeders 63 Semiautomatic Wire Feeders Processes • MIG • Pulsed • STT® • Flux-Cored ™ Power Feed 25M Premium Welding Solution with a Portable Design! Output Lincoln offers this full featured design in a robust package that can meet industry challenges. The lightweight construction, durable case, as well as the patented design of the MAXTRAC® wire drive system delivers the results you need. • Stick • TIG • Gouging Input 40 VDC Unit Includes • Electrode Pigtail • MSP4 Panel • Dual Procedure/Memory Panel • Push-Pull Gun Connector • Remote Control Connector • Gun Receiver Bushing • Standard & Extra Torque Gearing • Push-Pull Capability Standard Functionality delivers premier aluminum performance by offering uniform feeding, as well as a flexible system for extending the gun. • Hardened and Construction Ready. Built tough for rough environments. From construction to shipbuilding, this design will meet your expectations. Packaged standard with a durable aluminum case or an optional plastic case. • Mode Select Panel (MSP4) allows easy access to the Power Wave® library of waveforms. Advanced controls and set-up options are only a fingertip away! Key Options • Magnum® Gun and Cable Assemblies • Magnum® Self-Shielded Gun and Cable Assemblies • K2447-2 Python®-Plus Push-Pull Gun • K1543-25 ArcLink®/Linc-Net™ Control Cables • K1733-4 MicroWire Straightner • More options at end of section • Dual Procedure and Memory Buttons allow you to set-up an A and B procedure to simplify “on the-fly” switching. Literature E8.271 • Internal Lighting. High intensity LEDs illuminate the wire drive. • Internal heating maintains control of humidity on your consumable by keeping the package warmed and protected in an enclosed case. • Three-year warranty on parts and labor. Product Name Product Number Input Power Power Feed™ 25M K2536-1 40 VDC Gearing Standard Speed (factory setting) Extra Torque Wire Feed Speed Range ipm (m/min) Wire Size Range – Solid in. (mm) Wire Size Range – Cored in. (mm) HxWxD in. (mm) Net Weight lbs.(kg) Solid: 50-800 (2.5-20.3) Cored: 50-800 (2.5-20.3) Solid: 30-400 (1.3-10.4) Cored: 30-400 (1.3-10.4) .023-1/16 (0.6-1.6) .030-5/64 (0.8-2.0) 14.5 x 8.5 x 23.5 (368 x 216 x 597) 35 (15.9) .023-1/16 (0.6-1.6) .030-3/32 (0.8-2.4) ™ Power Feed 10M Single and Dual Bench Wire Feeders When you need a versatile, multi-process industrial wire feeder for welding virtually any material, you need the Power Feed™ 10M. Choose the Power Feed™ 10M for automotive manufacturing, shipbuilding, pressure vessels/heavy plate, oil, gas and pipeline construction, particularly when code-quality work is required. Processes • MIG • Pulsed • STT® • Flux-Cored • Stick • TIG • Gouging Output Input 40 VDC Dual Bench Model Includes • Wire Reel Stand • MSP4 Panel • Dual Procedure/Memory Panel • ArcLink®/Linc-Net™ Control Cable • Weld Power Cable, 8 ft. • High Speed Pinion Gear • Power Wave® Utilities CD-ROM with Weld Manager™ • World-class arc performance on steel, stainless steel, aluminum and other materials. • Waveform Control Technology® featuring patented processes like Pulse-On-Pulse®, for a TIG-like bead appearance, and Power Mode®, for a stable arc at low current levels. • Utilizes ArcLink®—the leading digital communication protocol for welding, making it the best choice for seamless, time critical integration with the power source. Key Options • K1543-25 ArcLink®/Linc-Net™ Control Cable, 25 ft. (7.6 m) • K1733-1 Wire Straightener • K2593-xx Coaxial Weld Power Cable, 25? ft. (7.6 m) • More options at end of section • Pulsed MIG process—great for low spatter, low heat input and out-of-position applications—makes virtually any operator a better welder! • Easy-to-understand user interface panel with large numeric displays make it easy to set weld parameters. • Features push-pull capability for great performance on aluminum. Literature E8.266 • Three-year warranty on parts and labor. Product Name Product Number Input Power Output Capacity Current/Duty Cycle Wire Feed Speed Range in/min (m/min) Wire Size Range in. (mm) HxWxD in. (mm) Net Weight lbs.(kg) Power Feed™ 10M Single Bench Model K2230-1 40 VDC 600A/60% 500A/100% 62 (28.1) K2234-1 High Speed: Solid: .025-1/16 (0.6-1.6) Cored: .035-5/64 (0.9-2.0) Low Speed: Solid: .025-3/32 (0.6-2.4) Cored: .035-.120 (0.9-3.0) 18.5 x 13.5 x 30.5 (470 x 343 x 775) Power Feed™ 10M Dual Bench Model High Speed: 75-1200 (2.0-30.5) Low Speed: 50-800 (1.27-20.3) 20.0 x 20.0 x 30.7 (508 x 508 x 781) 90 (40.8) 64 www.lincolnelectric.com/wire-feeders Semiautomatic Wire Feeders Processes • MIG • Pulsed • STT® ™ Power Feed 10M Single and Dual Boom Wire Feeders Output The Power Feed™ 10M single or dual industrial wire feeders are recommended for multi-process wire welding in the automotive manufacturing, pressure vessels/heavy plate, or job shop fabrication industries, particularly when code quality work is required. • Waveform Control Technology® featuring patented processes like Pulse-On-Pulse®, for a TIG-like bead appearance, and Power Mode®, for a stable arc at low current levels. • ArcLink® capability for networking welding equipment. • Pulsed MIG process—great for low spatter, low heat input and out-of-position applications— makes virtually any operator a better welder! • Flux-Cored • Stick • TIG • Gouging Input 40 VDC Dual Boom Model Includes • MSP4 Panel • Dual Procedure/Memory Panel • Gun Trigger Cable • ArcLink®/Linc-Net™ Control Cables, 8 ft. (2.4 m) & 25 ft. (7.6 m) • Hardware Kit (high speed pinion gear, mounting hardware) • Power Wave® Utilities CD-ROM with Weld Manager™ Key Options • Magnum Gun & Cable Assemblies (See publication E12.10) • K1733-1 Wire Straightner • K2593-100 Coaxial Weld Power #1 Cable, 100 ft. • KP1505-030S Drive Roll Kit – .023-.030" (0.6-0.8 mm) Solid Wire • Easy-to-understand user interface panel with large numeric displays so it's easy to set weld parameters. • Weld Manager® software, for wireless remote access to system configuration, allowing you to manage one or many welding systems from the palm of your hand. Power Feed ™ 10M Single Boom Model shown. • Three-year warranty on parts and labor. Literature E8.267 Product Name Product Number Input Power Output Capacity Current/Duty Cycle Wire Feed Speed Range ipm (m/min) Wire Size Range in. (mm) HxWxD in. (mm) Net Weight lbs.(kg) Power Feed™ 10M Single Boom Model K2314-1 40 VDC 600A/60% 500A/100% High Speed: 75-1200 (2.0-30.5) Low Speed: 50-800 (1.27-20.3) Power Feed™ 10M Dual Boom Model K2316-1 High Speed: Solid: .025-1/16 (0.6-1.6) Cored: .035-5/64 (0.9-2.0) Low Speed: Solid: .025-3/32 (0.6-2.4) Cored: .035-.120 (0.9-3.0) Control: 13.0 x 8.5 x 4.0 (330 x 215 x 105) Wire Drive: 7.6 x 12.9 x 13.7 (195 x 325 x 345) Control: 13.0 x 8.5 x 4.0 (330 x 215 x 105) Wire Drive: 9.0 x 19.0 x 15.5 (228 x 483 x 394) 8.5 (3.8) 30 (13.6) 8.5 (3.8) 50 (22.7) Processes • MIG • Pulsed • Flux-Cored LF-72 2-Roll Heavy Duty Industrial Feeder Output Input 24-42 50 VAC 60 Hz Designed for MIG and cored wire welding in job shop and manufacturing environments, the rugged LF-72 is built to deliver reliable performance day after day. Base Model (K2327-4) Includes • .035/.045" Drive Rolls and Guide • Patented MAXTRAC® heavy-duty cast aluminum wire drive system provides reliable feeding and durability. Required Options Weld Power Cable • Brass-to-brass gun connections for better electrical conductivity that results in better arc performance. Key Options • K2330-1 Postflow and Burnback Timer Kit • K2329-1 Remote Voltage Control Kit • K1546-1 Incoming Bushing for Lincoln Conduit • More options at end of section • Totally tool-less drive rolls and wire guide installation. Two gear-driven wire drive rolls slide on and off easily! • Calibrated wire feed speed dial for precise and accurate settings. • In addition to great mild steel performance, these feeders deliver positive arc starting and feeding with stainless steel, aluminum and flux-cored wires! • Control cable connector with a Spin-Nut™ makes connecting the control cable a simple twist-of-the-wrist. Literature E8.11 Shown: LF-72 Bench Model, Standard Duty (shown with optional wire.) • Three-year warranty on parts and labor. Product Name Product Number Input Power Output Capacity Current/Duty Cycle Wire Feed Speed Range ipm (m/min) Wire Size Range in (mm) HxWxD in. (mm) Net Weight lbs.(kg) LF-72 Base Model (no gun, no cable) LF-72 Bench Model, Standard Duty(1) LF-72 Bench Model, Heavy Duty K2327-4 24-42 VAC 50/60 Hz 9 Amps 500 Amps @ 60% 400 Amps @ 100% 50-800 (1.3-20.3) Solid: .023-1/16 (0.6-1.6) Cored: .030-5/64 (0.8-2.0) 11.1 x 10.2 x 12.9 (282 x 259 x 328) 12.6 x 10.9 x 22.5 (320 x 277 x 574) 15.3 x 13.0 x 27.7 (389 x 330 x 704) 27 (12) 53 (24) 68 (31) K2327-2 K2327-3 (1) 44 lbs. (19.9 kg) spool, max. www.lincolnelectric.com/wire-feeders 65 Semiautomatic Wire Feeders Processes • MIG • Pulsed • Flux-Cored LF-74 4-Roll Heavy Duty Industrial Feeder Output Designed for MIG and cored wire welding in job shop and manufacturing environments, the rugged LF-74 wire feeders are built to deliver reliable performance day after day. Select the LF-74 for large diameter wires, longer gun cables or long boom conduit or hard automation applications. Input 24-42 50 VAC 60 Hz Base Model Includes • Control Cable, 15 ft. (4.5 m) • .035/.045" Drive Rolls and Guide Required Options • Weld Power Cable • Patented MAXTRAC® heavy-duty cast aluminum wire drive system provides reliable feeding and durability. Key Options • K2330-1 Postflow and Burnback Timer Kit • K2329-1 Remote Voltage Control Kit • K1546-1 Incoming Bushing for Lincoln® Conduit • K162-1 Spindle Adapter For Readi-Reels and Spools • More options at end of section • Brass-to-brass gun connections for better electrical conductivity that results in better arc performance. • Totally tool-less drive rolls and wire guide installation. Four gear-driven wire drive rolls slide on and off easily! • Calibrated wire feed speed dial for precise and accurate settings. • In addition to great mild steel performance, these feeders deliver positive arc starting and feeding with stainless steel, aluminum and flux-cored wires! Literature E8.11 • Control cable connector with a Spin-Nut™ makes connecting the control cable a simple twist-of-the-wrist. Shown: LF-74 Bench Model, Heavy Duty, Extra Torque • Three-year warranty on parts and labor. Product Name Product Number Input Power Output Capacity Current/Duty Cycle Wire Feed Speed Range ipm (m/min) Wire Size Range in (mm) HxWxD in. (mm) Net Weight lbs.(kg) LF-74 Base Model LF-74 Bench Model, Heavy Duty LF-74 Bench Model, Heavy Duty Extra Torque K2426-1 24-42 VAC 50/60 Hz 9 Amps 600 Amps @ 60% 500 Amps @ 100% 100-800 (2.5-20.3) Solid: .023-1/16 (0.6-1.6) Cored: .030-5/64 (0.8-2.0) 11.1 x 10.2 x 12.9 (282 x 259 x 328) 15.3 x 13.0 x 27.7 (389 x 330 x 704) 50-400 (1.3-10.1) Solid: .023-1/16 (0.6-1.6) Cored: .030-3/32 (0.8-2.4) 46 (20) 71 (32) 71 (32) K2426-2 K2426-3 LN -7 GMA Processes • MIG • Flux-Cored Semiautomatic, Constant Speed Wire Feeder Output The LN™-7 GMA is a semiautomatic constant speed wire feeder that can be used with a variety of Lincoln engine drives, DC or CV power sources in a shop or field environment. Required Options • Heavy Duty Wire Reel Stand • Drive Roll Kit • Control Cable • Terminal Strip Adapter Cable • Control Extension Cable • Work and Feeder Cables Package • Weld Power Cable ™ • Unique drive roll design provides positive feeding and quick reloading by simply starting wire into guide tube. The drive rolls and guide tubes are designed for long life and precise wire feeding. Input 115 VAC • Completely enclosed case protects the heavy duty wire drive mechanism from damage, but allows easy access to drive rolls. Key Options • More options at end of section • Dynamic braking system stops wire feed motor quickly to minimize crater sticking problems. Literature E8.10 • Three-year warranty on parts and labor. 66 Product Name Product Number Input Power Output Capacity Current/Duty Cycle Wire Feed Speed Range ipm (m/min) Wire Size Range in (mm) HxWxD in. (mm) Net Weight lbs.(kg) LN™-7 GMA (2 Roll) K440-2 115 VAC 50/60 Hz 2.5 Amps 600A/60% 75-700 (1.9-17.8) Solid: .023-1/16 (0.6-1.6) Cored: .045-5/64 (1.2-2.0) 10.9 x 9.8 x 9.6 (277 x 249 x 244) 26 (10.9) www.lincolnelectric.com/wire-feeders Semiautomatic Wire Feeders Processes • MIG • Flux-Cored • Submerged Arc ™ LN -8 Semiautomatic Constant Speed Wire Feeder Output The LN™-8 is a semiautomatic constant speed wire feeder providing dependable performance and reliable operation, making it ideal for shop or field operations. Input 115 VAC Required Options • Drive Roll Kit • Control Cable • Terminal Strip Adapter Cable • Control Extension Cable • Weld Power Cable • Unique drive roll design provides positive feeding and quick reloading by simply inserting the wire into the incoming guide tube. The drive rolls and guide tubes are designed for long life and precise wire feeding. • Completely enclosed case protects the heavy duty wire drive mechanism from damage, yet allows easy access to drive rolls. Key Options • K1524-3 Heavy Duty Wire Reel Stand • K1555-1 Insulated Lift Bail • K1556-1 Light Duty Caster Kit • K1557-1 Swivel Platform • More options at end of section • Dynamic braking system stops wire feed motor quickly to minimize crater sticking problems. • Control circuit features “cold electrode” when the gun trigger is released for added safety. • Solid state control compensates for wire drag and input line variations to maintain accurate wire feed speed. Literature E8.30 • Control of wire feed speed and voltage at the wire feeder eliminates the need to return to the power source to adjust procedures. Shown with optional Heavy Duty Wire Stand. (Wire not included.) • Three-year warranty on parts and labor. Product Name Product Number Input Power Output Capacity Current/Duty Cycle Wire Feed Speed Range ipm (m/min) Wire Size Range in. (mm) HxWxD in. (mm) Net Weight lbs.(kg) LN™-8 K297 115 VAC 50/60 Hz 600A/60% 50-600 (1.3-15.2) Solid: .040-3/32 (1.0-2.4) Cored: .045-.120 (1.2-3.0) 10.9 x 9.8 x 9.6 (277 x 248 x 244) 36 (16.2) LN -9 Processes • Flux-Cored (Innershield®) • Submerged Arc Semiautomatic Constant Speed Wire Feeder Output ™ The LN™-9 is a semiautomatic constant speed wire feeder that provides dependable performance and reliable operation, making it ideal for shop or field operations. The LN™-9 is designed for flux-cored wire without gas (Innershield®) and submerged arc welding. • Unique drive roll design provides positive feeding and quick reloading by simply starting wire into the guide tube. The drive rolls and guide tubes are designed for long life and precise wire feeding. Input 115 VAC Required Options • Drive Roll Kit • Control Cable • Terminal Strip Adapter Cable • Control Extension Cable • Weld Power Cable Key Options • K1524-3 Heavy Duty Wire Reel Stand • K1555-1 Insulated Lift Bail • K1556-1 Light Duty Caster Kit • K1557-1 Swivel Platform • More options at end of section • Completely enclosed case protects the heavy duty wire drive mechanism from damage, yet allows easy access to drive rolls. • Standard digital meter can be set to display volts, inches or meters/minute. Literature E8.50 • Control circuit features “cold electrode” when the gun trigger is released for added safety. • Dynamic braking system stops wire feed motor quickly to minimize crater sticking problems. • Three-year warranty on parts and labor. Shown with optional Heavy Duty Wire Stand. (Wire not included.) Product Name Product Number Input Power Output Capacity Current/Duty Cycle Wire Feed Speed Range ipm (m/min) LN™-9 (2 Roll) K357-1 115 VAC 50/60 Hz 2.5 Amps 600A/60% 50-600 (1.3-15.3) Wire Size Range in (mm) Aluminum — Solid .040-3/32 (1.0-2.4) www.lincolnelectric.com/wire-feeders Cored .035-.120 (0.9-3.0) Hardfacing 7/64 (2.8) HxWxD in. (mm) Net Weight lbs.(kg) 11.5 x 11.3 x 11.5 (292 x 287 x 292) 42 (19) 67 Semiautomatic Wire Feeders LN -10 Processes • MIG • Flux-Cored Single Header Wire Feeder Output The LN™-10 semiautomatic wire feeder features the revolutionary split wire guide which precisely aligns and supports the wire through the entire feeding system. The system also features a rugged 4 driven roll design for positive wire feeding. The LN™-10’s modular design provides for many mounting options, including boom mounting. Bench Model (Standard Speed) Includes • Control Cable, 10 ft. (3.0 m) ™ Input 42 VAC Required Options • Drive Roll Kit • Weld Power Cable • Standard dual procedure allows operator to set different voltage and wire feed speeds and switch between the two. Key Options • K1501-10 Control Cable • K1798 Terminal Strip Adapter Cable • K1785-12 Control Cable (Heavy Duty), 12 ft. (3.6 m) • K1785-16 Control Cable (Heavy Duty), 16 ft. (4.8 m) • More options at end of section • Selectable trigger control for standard 2-step, interlocking 4-step, spot weld and cold feed trigger control. • Digital Display standard. • Preflow/Postflow/Burnback and Spot Timer standard. • Three-year warranty on parts and labor. Literature E8.200 Product Name Product Number Wire Feed Speed Range ipm (m/min) Wire Size Range in (mm) HxWxD in. (mm) Net Weight lbs.(kg) LN™-10 Bench Model (Standard Speed) K1559-3 Low Gear: 35-750 (0.8-19.0) Solid: .023-5/64 (0.6-2.4) Cored: .035-1/8 (0.9-3.2) 16 x 15 x 31 (406 x 381 x 787) 65 (29.5) LN™-10 Generic Boom Package K1564-4 High Gear: 50-750 (1.3-19.0) Solid: .023-1/16 (0.6-1.6) Cored: .035-5/64 (0.9-2.0) Processes • MIG • Flux-Cored • Submerged Arc DH-10 Double Header Wire Feeder Output Input 42 VAC Precision times two! This DH-10 dual wire feeder utilizes Lincoln’s revolutionary split wire guide system to precisely align and feed wire, and its dual wire feeder system allows you to weld with two different wires, with two different welding procedures using one power source. Bench Model (Std./Std. Speed) Includes • Control Cable, 10 ft. (3.0 m) • Each side of the DH-10 wire drive system is driven by its own motor and gear box for confidence that the feeder won’t go down. Required Options • Drive Roll Kit • Weld Power Cable ® • Split wire guide and 4 driven rolls for positive wire feeding. Key Options • K1501-10 Control Cable • K1798 Terminal Strip Adapter Cable • K1785-12 Control Cable (Heavy Duty), 12 ft. (3.6 m) • K1785-16 Control Cable (Heavy Duty), 16 ft. (4.8 m) • Fume Extraction System • More options at end of section • Presettable voltage and wire feed speed for extra control. • Standard dual procedure allows operator to set different voltage and wire feed speeds and switch between the two. • Selectable trigger control for standard 2-step, interlocking 4-step, spot weld and cold feed trigger control. • Digital Display standard. Literature E8.200 • Preflow/Postflow/Burnback & Spot Timer standard. • Three-year warranty on parts and labor. 68 Product Name Product Number Wire Feed Speed Range ipm (m/min) Wire Size Range in. (mm) HxWxD in. (mm) Net Weight lbs.(kg) DH-10 K1499-3 35-750 (0.8-19.0) Solid: .023-3/32 (0.6-2.4) Cored: .030-1/8 (0.8-3.2) 21 x 20 x 32 (521 x 502 x 800) 98 (44.4) DH-10 Generic Boom Package K1521-7 DH-10 (Std./High Speed) K1499-4 Std: 35-750 (0.8-19.0) Solid: .023-3/32 (0.6-2.4) Cored: .030-1/8 (0.8-3.2) High: 55-1250 (1.3-31.7) Solid: .023-1/16 (0.6-1.6) Cored: .035-5/64 (0.9-2.4) www.lincolnelectric.com/wire-feeders Semiautomatic Wire Feeders Processes • MIG-STT® ® STT -10 Output Semiautomatic Wire Feeder Input 42 VAC Required Options Drive Roll Kit The sophisticated STT®-10 Process Controller was designed specifically to work with the revolutionary STT® II power source. Its microprocessor controls make the STT®-10 easy to develop optimal procedures and set the range of operator adjustments. Key Options • K1758-50 Control Cable, 50 ft. (15.2 m). • K940-25 Sense Lead Kit, 25 ft. (7.6 m) • More options at end of section • Presettable background and peak current settings for optimum starting performance. • Split wire guide and four drive rolls for positive feeding. Literature E8.190 • Modular design for many mounting options. • Range control keeps procedures in the “sweet spot”. • Four step trigger for “cruise control” on long welds and hard automation. • Three-year warranty on parts and labor. Product Name Product Number Wire Feed Speed Range ipm (m/min) Wire Size Range in. (mm) HxWxD in. (mm) Net Weight lbs.(kg) STT®-10 K1560-2 35-500 (0.8-12.7) Solid: .023-.052 (0.6-1.4) 16 x 15 x 31 (406 x 381 x 787) 65 (29.5) Processes • MIG • Pulsed • MIG-STT® (Control Cable Model only) • Flux-Cored ™ LN -15 Portable, Semiautomatic Wire Feeder The LN™-15 is one of the smallest and most maneuverable wire feeders for the construction, shipbuilding and pipeline industries available on the market today. The LN™-15 is available in both Across-The-Arc and Control Cable versions. Both offer outstanding welding performance, including pulse welding, on a wide variety of steel, stainless steel, aluminum and alloy materials. • Designed for MIG, Pulsed MIG, Flux-Cored, and Metal-Cored welding processes using light weight 8" diameter spools. • Illuminated digital meters are easy to read in adverse lighting conditions. Output Unit Includes • K1500-2 Gun Receiver Bushing • Carrying Strap • Spindle Adapter for 8" O.D. Spools • Standard Contactor (Across-TheArc Model) Required Options • Drive Roll Kit • Fully enclosed molded case is heat, spatter and impact resistant. • Full body aluminum roll cage provides sturdy impact protection and all-around handles for easy portability. Key Options • K1500-1 Gun Receiver Bushing • K1500-2 Gun Receiver Bushing • K1797-25 Control Extension Cable, 25 ft. (7.6 m) • K1797-50 Control Extension Cable, 50 ft. (15.2 m) • More options at end of section • Adjustable carrying strap makes it easy to carry and hang. Literature E8.60 • Double latch case seals tight to protect drive system and wire from dirt, dust and rain. • Compact unit fits easily through 14" diameter manhole/manway. • Three-year warranty on parts and labor. Product Name Product Number Input Power Output Capacity Current/Duty Cycle Wire Feed Speed Range ipm (m/min) Wire Size Range in. (mm) HxWxD in. (mm) Net Weight lbs.(kg) LN™-15 Across-The-Arc K1870-1 15-110 VDC 300A/60% 50-700 (1.3-17.8) Solid: .023-.052 (0.6-1.3) Cored: .035-1/16 (0.9-1.6) 12.7 x 8.7 x 23 (356 x 188 x 533) 30 (15.4) LN™-15 Control Cable K1871-1 42 VAC 500A/60% www.lincolnelectric.com/wire-feeders 28 (12.7) 69 Semiautomatic Wire Feeders Processes • Innershield ™ LN -23P Output Semiautomatic Wire Feeder Unit Includes • 25 ft. (7.6m) Control Cable • 25 ft. (7.6m) 1/0 Electrode Cable • 3/32" Drive Rolls and Guide Tubes The LN™-23P semiautomatic wire feeder is able to handle the toughest work sites and is an excellent choice for field erection and pipe welding applications. It is portable, easy to set-up, and ideal for reaching difficult locations. • Weighs less than 50 lbs. (22.7 kg) including optional Magnum® Innershield® gun and 14 lb (6.3 kg) coil of electrode. Required Options • Adapter Kit • FCAW-SS 90° Nozzle • More options at end of section • Continuous wire feed speed control, voltage control and analog voltmeter are standard. Literature E8.90 • Completely enclosed wire reel keeps the wire free of contaminants. • Equipped with trigger interlock circuit to reduce operator fatigue. • Gun-mounted two-position switch allows on-the-fly change to 83% of the preset wire feed speed. • Electrode and control cable quickly connect to power source. • One or two LN™-23P wire feeders can be directly connected to recommended Lincoln® power sources, but only one can be used at a time. LN™-23P shown with options • Three-year warranty on parts and labor. Product Name Product Number Input Power Output Capacity Current/Duty Cycle Wire Feed Speed Range ipm (m/min) Wire Size Range in. (mm) HxWxD in. (mm) Net Weight lbs.(kg) LN™-23P K316L-1 K316L-2(1) 14-50V DC (90V DC Max. OCV) 350A/60% 30-170 (0.76-4.3) .068-5/64 (1.7-2.0) 20.5 x 9 x 19 (520 x 230 x 480) 27 (12.3) (1) See Engine Drive Section for compatible equipment. Processes • MIG • Pulsed • Flux-Cored ™ LN -25 PRO Portable Industrial Wire Feeder Output Built upon the tradition and success of the LN™-25, the new LN™-25 PRO is designed to be simple, reliable and easy to service. The LN™-25 PRO is ideal for field construction and fabrication, shipyards, and rental companies. Input 15-110 VDC LN™-25 PRO Includes • Internal Contactor • Gas Solenoid • Flowmeter • Arc Sensing Lead & Clip, 15 ft. (4.5m) • 2 Gun Bushings (K1500-2 installed; K1500-1 loose) • 2-Step/trigger interlock provides comfort for long welds. • Analog Voltmeter with polarity indicator LED automatically adjusts to welding polarity. • Non-linear wire feed speed gives single range control, yet maintains sensitivity with low wire feed speed. Required Options • Drive Roll and Guide Kit • Sturdier and rugged spindle design with an incorporated brake. Key Options • More options at end of section • Lightweight, impact and flame resistant polycarbonate case design keeps the internal components protected. • Potted and trayed PC board protects against moisture and corrosion. Power Sources All electric or engine drive welders with CV capability. • Reel locking mechanism eliminates spindle cross threading. Literature E8.105 • Case can be replaced in less than 5 minutes – eliminates downtime. • Timer Kit available – includes preflow, postflow and burnback. Product Name Product Number Input Power Output Capacity Current/Duty Cycle Gas Solenoid & Flow Meter Wire Feed Speed Range ipm (m/min) LN™-25 PRO Standard K2613-1 15-110V DC 325A/100% 450A/60% YES 50-700 (1.3-17.7) .023-1/16 .030-5/64 .035-1/16 (0.6-1.6) (0.8-2.0) (0.9-1.6) LN™-25 PRO Extra Torque K2613-2 30-400 (0.8-10.1) .030-3/32 (0.8-2.4) 70 Wire Size Range - in. (mm) Solid Cored Aluminum www.lincolnelectric.com/wire-feeders HxWxD in. (mm) Net Weight lbs.(kg) 15 x 8 x 22 (381 x 203 x 558) 37 (16) Semiautomatic Wire Feeders LN -25 Processes • MIG • Flux-Cored Portable Construction Wire Feeder Output ™ The LN™-25 semiautomatic wire feeder is ideal for field or construction use. Since it is powered across the arc, no control cables are needed! Simply connect the weld cable, attach the arc sensing clip, and you’re ready to go. • For MIG and flux-cored arc welding processes using up to 44 lb. (19.9 kg) spools. LN™-25 Model (K449) Includes • Internal Contactor and Gas Solenoid • Arc Sensing Lead and Clip, 15 ft. (4.5 m) • Weld Power Cable, 20" (508 mm) • Designed for .023-1/16" (0.6-1.6 mm) solid, .035-5/64" (0.9-2.0 mm) cored and .035-1/16" (0.9-1.6 mm) aluminum wire sizes. Required Options • Gun and Cable Assembly • Drive Roll Kit • Weld Power Cable • Selectable dial for setting low range, 50-350 ipm (1.3-8.9 m/min) wire feed speed or high range, 50-700 ipm (1.3-17.8 m/min) wire feed speed. Key Options • More options at end of section • Includes DC voltmeter, voltmeter polarity switch and 15 ft. (4.6 m) arc sensing lead and clip and 20" (508 mm) weld power cable. Power Sources All electric or engine drive welders with CV capability. • Automatic overvoltage and motor overload shutdown protection. Literature E8.100 • Double-latched case features an insulated gun holder and easy access to wire. • Entire unit is compact and portable and will pass through a 16" (400 mm) diameter manhole/manway. • Three-year warranty on parts and labor. Product Name Product Number Input Power Output Capacity Current/Duty Cycle Wire Feed Speed Range ipm (m/min) Wire Size Range in. (mm) HxWxD in. (mm) Net Weight lbs.(kg) LN™-25 Across-The-Arc K449 15-40V DC (110V DC Max. OCV) up to: 350A/60% 50-700 (1.3-17.8) Solid: .023-1/16 (0.6-1.6) Cored: .035-5/64 (0.9-2.0) 14 x 7.4 x 21 (356 x 188 x 533) 35 (15.4) www.lincolnelectric.com/wire-feeders 71 Semiautomatic Wire Feeders LN -35 Processes • Flux-Cored (Self-Shielded Wires only) Rugged, Portable Wire Feeder Output The LN™-35 is an across-the-arc, semiautomatic wire feeder for hardfacing and fabrication applications using self-shielded, flux-cored welding electrodes. Unit Includes • Wire Reel Stand • Coil Adapter and Case ™ Key Options • K1840-10 Weld Power Cable – Twist-Mate™-to-Lug, 10 ft. (3.0 m) • K1842-10 Weld Power Cable – Lug-to-Lug, 10 ft. (3.0 m) • K1842-35 Weld Power Cable – Lug-to-Lug, 35 ft. (10.6 m) • K1842-60 Weld Power Cable – Lug-to-Lug, 60 ft. (9.1 m) • More options at end of section • The LN™-35 is designed to feed .035-7/64" (0.9-2.8 mm) flux-cored electrodes. • Enhanced starting control for smooth arc starting in CV mode. • Electronic circuits protect wire feeder from overload. • Adjustable wire feed speed for settings of 50-500 ipm (1.3-12.8 m/min). • Three-year warranty on parts and labor. Product Name LN™-35 Across-The-Arc Product Number K2281-1 Literature E8.110 Input Power 15-40V DC (Max. OCV: 110V DC) Output Capacity Current/Duty Cycle 500A/60% Wire Feed Speed Range ipm (m/min) 50-500 (1.3-12.8) Wire Size Range in. (mm) Cored: .035-7/64 (0.9-2.8) HxWxD in. (mm) 27.0 x 10.0 x 30.0 (686 x 254 x 762) Net Weight lbs.(kg) 82 (37) NOTE: A constant voltage (CV) power source is recommended for self-shielded, flux-cored arc welding (FCAW-S). The LN™-35 may be used with a constant current (CC) power source for non-critical applications where weld quality and deposition properties are not critical. Cobramatic Processes • MIG • Pulsed ® Push-Pull Cabinet Output The Cobramatic® incorporates a push-pull drive system that virtually eliminates the problems associated with wire feeding. Cobramatic® is a great MIG welding choice for all wire types. Unit Includes • 14-Pin Control Cable, 8 ft. (5.4 m) • Gas Purge/Trigger Latch Kit • Push-pull wire drive system yields reliable, consistent, trouble-free wire feeding up to 50 ft. (15.2 m) from the cabinet. Required Options • Python® Push-Pull Gun • CobraMAX™ Push-Pull Gun • Compatible with complete line of Lincoln® push-pull guns. Input 42 VAC Key Options • K1520-1 42 Volt Transformer Kit • K1679-1 Control Cable for Power Wave® 450 ONE • More options at end of section • Feeds aluminum wire diameters .030-1/16" (0.8-1.6 mm) with only a contact tip change. • Patented paddle holds wire straight and level during feeding to minimize damage to the wire. Literature E8.300 • Patented clutch/brake system keeps wire from over running on shut-off. • Tool-less spool brake adjustment knob allows for easy tension adjustment. • Simplified wire tension adjustment using two position steel/aluminum selector for foolproof operation. • Three-year warranty on parts and labor. NOTE: Cobramatic®, CobraMAX ™, Prince® XL and Python® are registered trademarks of MK Products, Inc. Product Name Product Number Input Power Output Capacity(1) Current/Duty Cycle Wire Feed Speed Range ipm (m/min) Wire Size Range in. (mm) HxWxD in. (mm) Net Weight lbs.(kg) Cobramatic® K2259-1 42 VAC 400A/100% 0-800 Max. (0-20.3) Solid: .030-1/16 (0.8-1.6) Cored: .030-1/16 (0.8-1.6) 14.8 x 9.5 x 19.3 (376 x 241 x 490) 47 (21) (1) With 72 appropriate gun. www.lincolnelectric.com/wire-feeders Semiautomatic Wire Feeders Semiautomatic Wire Feeders Options See “Recommended General Options” pgs. 149-171 for descriptions. LF-72 and LF-74 Wire Feeders Required Options Weld Power Cables See Weld Power Cables chart in the “Recommended General Options” section. General Options K1500-1 Gun Receiver Bushing K1500-2 Gun Receiver Bushing K1500-3 Magnum® 550 Gun Adapter K1500-4 Miller Gun Receiver Bushing K1500-5 OXO Gun Receiver Bushing K489-7 Dual Schedule Fast-Mate™ Adapter 10 Series — Fume Extraction System Drive Roll and Wire Guide Kits See Drive Roll and Wire Guide Kits chart in the “Recommended General Options” section. Control Cables and Adapters See Control Cables and Adapters chart in the “Recommended General Options” section. K2330-1 Postflow and Burnback Timer Kit K2329-1 Remote Voltage Control Kit K1546-1 Incoming Bushing for Lincoln® Conduit (.025"-1/16" wire) K1546-2 Incoming Bushing for Lincoln® Conduit (1/16"-1/8" wire) K162-1 Spindle Kit, 2 Inch Hub K586-1 Deluxe Adjustable Gas Regulator & Hose Kit 3100211 Harris® Argon Flowmeter Regulator and Hose Kit K2335-1 Adapter for Competitive Power Sources K1798 Adapter Cable, Male 14-pin Control Cable to Terminal Strip K1520-1 42 Volt Transformer Kit Additional Options For Base Model K2328-1 Standard Duty Wire Reel Stand (44 lbs. spools, max.) K1524-3 Heavy Duty Wire Reel Stand (60 lbs. spools, max.) Additional Options For Feeders Equipped With Standard Duty Wire Reel Stand (44 lbs. spools, max.) K2331-1 Lift Bail Kit K2332-1 Lightweight Swivel Kit K163 Undercarriage K435 14 lb. Innershield® Coil Adapter K468 8" O.D. Spool Adapter K363P 22-30 lb. Readi-Reel® Adapter K1634-1 Plastic Wire Cover, 30-40 lbs. Additional Options For Feeders Equipped With Heavy Duty Wire Reel Stand K1555-1 Insulated Lift Bail (60 lbs. spools, max.) K1556-1 Light Duty Caster Kit K1557-1 Swivel Platform K163 Undercarriage K435 14 lb. Innershield® Coil Adapter K468 8" O.D. Spool Adapter K363P 22-30 lb. Readi-Reel® Adapter K1634-1 Plastic Wire Cover, 30-40 lbs. K438 50-60 lb. Readi-Reel® Adapter K1504-1 50-60 lb. Coil Adapter (2 inch spindle) K1634-2 Plastic Wire Cover, up to 60 lbs. Power Source Options MIG Welders (CV) Multi-Process Welders (CC/CV) LN™-7 GMA Wire Feeder Drive Roll and Guide Tube Kits See Drive Roll and Guide Tube Kits chart in the “Recommended General Options” section. Control Cables and Adapters See Control Cables and Adapters chart in the “Recommended General Options” section. Weld Power Cables See Weld Power Cables chart in the “Recommended General Options” section. General Options K1524-3 Heavy Duty Wire Reel Stand K1555-1 Insulated Lift Bail K1556-1 Light Duty Caster Kit K1557-1 Swivel Platform K162-1 Spindle Kit, 2 Inch Hub K435 14 lb. Innershield® Coil Adapter K468 8" O.D. Spool Adapter K363P 22-30 lb. Readi-Reel® Adapter K438 50-60 lb. Readi-Reel® Adapter K1504-1 50-60 lb. Coil Adapter (2 inch spindle) K1634-1 Plastic Wire Cover, 30-40 lbs K1634-2 Plastic Wire Cover, up to 60 lbs K494 Gas Solenoid Assembly (for K521 LN™-7 model) K418 GMA Timer Kit K419 Burnback Kit K163 Undercarriage K857 Remote Output Control, 25 ft (7.6 m) K857-1 Remote Output Control, 100 ft (30 m) K864 Remote Control Cable Adapter K283 Portable Digital Wire Feed Speed Meter LN™-8 Required Options K113-1 600A SAW Gun 15 ft 5/64 K113-2 600A SAW Gun 15 ft 3/32 K114 600A Mechanized SAW Gun 15 ft 5/64-3/32 K119 Flux Cone Drive Roll and Guide Tube Kits See Drive Roll and Guide Tube Kits chart in the “Recommended General Options” section. Control Cables and Adapters See Control Cables and Adapters chart in the “Recommended General Options” section. Weld Power Cables See Weld Power Cables chart in the “Recommended General Options” section. General Options K1524-3 Heavy Duty Wire Reel Stand K1555-1 Insulated Lift Bail K1556-1 Light Duty Caster Kit K1557-1 Swivel Platform K363P 22-30 lb. Readi-Reel® Adapter K438 50-60 lb. Readi-Reel® Adapter K1504-1 50-60 lb. Coil Adapter (2 inch spindle) K435 14 lb. Innershield® Coil Adapter K468 8" O.D. Spool Adapter K1634-1 Plastic Wire Cover, 30-40 lbs. K1634-2 Plastic Wire Cover, up to 60 lbs. K437 Gas Solenoid Kit K425 Gas Solenoid Kit www.lincolnelectric.com/wire-feeders 73 Semiautomatic Wire Feeders Semiautomatic Wire Feeders Options, con’t. See “Recommended General Options” pgs. 149-171 for descriptions. LN ™-8, con’t. General Options, con’t. K261 Wire Feed Speed Meter Kit K202 Burnback Kit K58 Magnetic Flux Screen Separator K310 Flux Screen with Air-Driven Vibrator K305 Wire Reel and Flux Tank Assembly K320 Continuous Flux Feeding Tank Assembly K163 Undercarriage K62 Squirtmobile® K110 Mechanized Hand Travel Unit K161-50 Squirtmobile® Power Pack, 50 ft. K283 Portable Digital Wire Feed Speed Meter — Fume Extraction System Power Source Options MIG Welders (CV) Multi-Process Welders (CC/CV) LN™-9 and LN™-9 GMA Wire Feeders Required Options (All Models) K113-1 600A SAW Gun, 15 ft., 5/64" K113-2 600A SAW Gun, 15 ft., 3/32" K114 600A Mechanized SAW Gun, 15 ft., 5/64"-3/32" K119 Flux Cone Drive Roll and Guide Tube Kits See Drive Roll and Guide Tube Kits chart in the “Recommended General Options” section. Control Cables and Adapters See Control Cables and Adapters chart in the “Recommended General Options” section. Weld Power Cables See Weld Power Cables chart in the “Recommended General Options” section. General Options K1524-3 Heavy Duty Wire Reel Stand K1555-1 Insulated Lift Bail K1556-1 Light Duty Caster Kit K1557-1 Swivel Platform K438 50-60 lb. Readi-Reel® Adapter K363P 22-30 lb. Readi-Reel® Adapter K1504-1 50-60 lb. Coil Adapter (2 inch spindle) K162-1 Spindle Kit, 2 Inch Hub K435 14 lb. Innershield® Coil Adapter K468 8" O.D. Spool Adapter K1634-1 Plastic Wire Cover, 30-40 lbs. K1634-2 Plastic Wire Cover, up to 60 lbs. K437 Gas Solenoid Kit K425 Gas Solenoid Kit K418 GMA Timer Kit K202 Burnback Kit K419 Burnback Kit K58 Magnetic Flux Screen Separator K310 Flux Screen with Air-Driven Vibrator K305 Wire Reel and Flux Tank Assembly K320 Continuous Flux Feeding Tank Assembly K163 Undercarriage K62 Squirtmobile® K110 Mechanized Hand Travel Unit K161-50 Squirtmobile® Power Pack, 50 ft. K283 Portable Digital Wire Feed Speed Meter — Fume Extraction System Power Source Options MIG Welders (CV) Multi-Process Welders (CC/CV) 74 LN™-10 and DH-10 Wire Feeders Required Options Drive Roll and Wire Guide Kits See Drive Roll and Wire Guide Kits chart in the “Recommended General Options” section. Weld Power Cables See Weld Power Cables chart in the “Recommended General Options” section. General Options Control Cables and Adapters See Control Cables and Adapters chart in the “Recommended General Options” section. K1500-1 Gun Receiver Bushing K1500-2 Gun Receiver Bushing K1500-3 Magnum® 550 Gun Adapter K1500-4 Miller® Gun Receiver Bushing K1500-5 OXO Gun Receiver Bushing K489-7 Dual Schedule Fast-Mate™ Adapter 10 Series K1546-1 Incoming Bushing for Lincoln® Conduit (.025"-1/16" wire) K1546-2 Incoming Bushing for Lincoln® Conduit (1/16"-1/8" wire) K1733-1 Wire Straightener K1733-4 Micro Wire Straightener K162-1 Spindle Kit, 2 Inch Hub K435 14 lb. Innershield® Coil Adapter K468 8" O.D. Spool Adapter K363P 22-30 lb. Readi-Reel® Adapter K438 50-60 lb. Readi-Reel® Adapter K1504-1 50-60 lb. Coil Adapter (2 inch spindle) K1634-1 Plastic Wire Cover, 30-40 lbs K1634-2 Plastic Wire Cover, up to 60 lbs K590-6 Water Connection Kit K683-3 Dual Procedure Switch (5-pin) K1449-1 Dual Procedure Remote Control Pendant K1520-1 42 Volt Transformer Kit K283 Portable Digital Wire Feed Speed Meter — Fume Extraction System For LN ™-10 only: K1557-1 Swivel Platform K1556-1 Light Duty Caster Kit K1555-1 Insulated Lift Bail Recommended Power Source Options MIG Welders (CV) Multi-Process Welders (CC/CV) STT®-10 Wire Feeder Required Options Drive Roll and Wire Guide Kits See Drive Roll and Wire Guide Kits chart in the “Recommended General Options” section. General Options K1567-16 Head to Control, 16 ft. K1567-20 Head to Control, 20 ft. K1567-25 Head to Control, 25 ft. K1758-10 Control / Weld Cable, 10 ft. K1758-25 Control / Weld Cable, 25 ft. K1758-50 Control / Weld Cable, 50 ft. K2147-75 Control Cable w/Coaxial Power Cable, 14-pin MS-Type, 75 ft. K2147-100 Control Cable w/Coaxial Power Cable, 14-pin MS-Type, 100 ft. K1500-1 Gun Receiver Bushing K1500-2 Gun Receiver Bushing K1500-3 Magnum® 550 Gun Adapter K1500-4 Miller® Gun Receiver Bushing www.lincolnelectric.com/wire-feeders Semiautomatic Wire Feeders Semiautomatic Wire Feeders Options, con’t. See “Recommended General Options” pgs. 149-171 for descriptions. STT®-10 Wire Feeder, con’t. General Options, con’t. K489-7 Dual Schedule Fast-Mate™ Adapter 10 Series K1561-1 Robotic Interface Module K468 8" O.D. Spool Adapter K363P 22-30 lb. Readi-Reel® Adapter K438 50-60 lb. Readi-Reel® Adapter K1504-1 50-60 lb. Coil Adapter (2 inch spindle) K1634-1 Plastic Wire Cover, 30-40 lbs. K1634-2 Plastic Wire Cover, up to 60 lbs. K683-3 Dual Procedure Switch (5-pin) K1555-1 Insulated Lift Bail Power Source Options Invertec® STT II® Power Feed™ 10M and Power Feed™ 10M Dual Wire Feeders General Options Drive Roll and Wire Guide Kits See Drive Roll and Wire Guide Kits chart in the “Recommended General Options” section. ArcLink®/Linc-Net™ Control Cables See ArcLink®/Linc-Net™ Control Cables chart in the “Recommended General Options” section. Weld Power Cables See Weld Power Cables chart in the “Recommended General Options” section. K1796-25 Coaxial Weld Power Cable (350A), 25 ft. K1796-50 Coaxial Weld Power Cable (350A), 50 ft. K1796-75 Coaxial Weld Power Cable (325A), 75 ft. K1796-100 Coaxial Weld Power Cable (300A), 100 ft. K2593-25 Coaxial Weld Power Cable (#1, Lug to Lug), 25 ft. K2593-50 Coaxial Weld Power Cable (#1, Lug to Lug), 50 ft. K2593-100 Coaxial Weld Power Cable (#1, Lug to Lug), 100 ft. K1500-1 Gun Receiver Bushing K1500-2 Gun Receiver Bushing K1500-3 Magnum® 550 Gun Adapter K1500-4 Miller® Gun Receiver Bushing K1500-5 OXO Gun Receiver Bushing K489-7 Dual Schedule Fast-Mate™ Adapter 10 Series K683-3 Dual Procedure Switch (5 pin) K2429-1 ArcLink® “T” Cable Connector K1733-1 Wire Straightener K1733-4 Micro Wire Straightener K435 14 lb. Innershield® Coil Adapter K468 8" O.D. Spool Adapter K363P 22-30 lb. Readi-Reel® Adapter K438 50-60 lb. Readi-Reel® Adapter K1634-1 Plastic Wire Cover, 30-40 lbs K1634-2 Plastic Wire Cover, up to 60 lbs K1504-1 50-60 lb Coil Adapter (2 inch spindle) K1546-1 Incoming Bushing for Lincoln® Conduit (.025"-1/16" wire) K1546-2 Incoming Bushing for Lincoln® Conduit (1/16"-1/8" wire) K590-6 Water Connection Kit K1536-1 Magnum® Flow Sensor K283 Portable Digital Wire Feed Speed Meter — Fume Extraction System Power Feed ™ 10M and Power Feed ™ 10M Dual Wire Feeders, con’t. General Options, con’t. For Single Bench and Dual Bench Models only: K2339-1 Push-Pull Gun Adapter Kit K1556-1 Light Duty Caster Kit K2320-1 Foot Amptrol® Connector Kit For Single Bench and Single Boom Models only: K2360-1 Dual Procedure/Memory Panel For Single Bench Model only: K1557-1 Swivel Platform K1555-1 Insulated Lift Bail Power Source Options — Power Wave® 355M, 455M and 455M/STT® — Power Wave® 655 Robotic Power Feed™ 25M Wire Feeder General Options Push-Pull Guns See Push-Pull Guns chart in the “Recommended General Options” section. K590-6 Water Connection Kit K2339-1 Push-Pull Gun adapter Kit K586-1 Deluxe Adjustable Gas Regulator & Hose Kit ArcLink®/Linc-Net™ Control Cables See ArcLink®/Linc-Net™ Control Cables chart in the “Recommended General Options” section. Drive Roll and Wire Guide Kits See Drive Roll and Wire Guide Kits chart in the “Recommended General Options” section. K1796-25 Coaxial Weld Power Cable (350A), 25 ft. K1796-50 Coaxial Weld Power Cable (350A), 50 ft. K1796-75 Coaxial Weld Power Cable (325A), 75 ft. K1796-100 Coaxial Weld Power Cable (300A), 100 ft. K2593-25 Coaxial Weld Power Cable (#1, Lug to Lug), 25 ft. K2593-50 Coaxial Weld Power Cable (#1, Lug to Lug), 50 ft. K2593-100 Coaxial Weld Power Cable (#1, Lug to Lug), 100 ft. Weld Power Cables See Weld Power Cables chart in the “Recommended General Options” section. K1500-1 Gun Receiver Bushing K1500-2 Gun Receiver Bushing K1500-3 Magnum® 550 Gun Adapter K1500-4 Miller® Gun Receiver Bushing K1500-5 OXO Gun Receiver Bushing K489-7 Dual Schedule Fast-Mate™ Adapter 10 Series K1733-4 Micro Wire Straightner K2429-1 ArcLink® “T” Cable Connector K2596-1 Replacement Case (Aluminum) K2596-2 Replacement Case (Polycarbonate) — Fume Extraction System Power Source Options — Power Wave® 355M, 455M, 455M/STT® www.lincolnelectric.com/wire-feeders 75 Semiautomatic Wire Feeders Semiautomatic Wire Feeders Options, con’t. See “Recommended General Options” pgs. 149-171 for descriptions. LN™-15 Wire Feeder Required Options Drive Roll and Wire Guide Kits See Drive Roll and Wire Guide Kits chart in the “Recommended General Options” section. General Options K1733-4 Micro Wire Straightener K1500-1 Gun Receiver Bushing K1500-2 Gun Receiver Bushing K1500-3 Magnum® 550 Gun Adapter Control Cables and Adapters See Control Cables and Adapters chart in the “Recommended General Options” section. K484 Jumper Plug Kit K468 8" O.D. Spool Adapter Weld Power Cables See Weld Power Cables chart in the “Recommended General Options” section. K283 Portable Digital Wire Feed Speed Meter — Fume Extraction System Power Source Options CV-400, CV-655, Invertec® STT® II Engine Driven Welders LN™-23P Wire Feeder Required Options K350 LN™-23P Adapter Kit, For Terminal Strip Connection K350-1 LN™-23P Adapter Kit, For 14 pin Connection K355-10 Magnum® 250A FCAW-SS Gun, 10 ft., .068"-5/64" Options for K316L-2 only K2393-1 Control/Weld Power Cable, 25 ft. K2393-2 Control/Weld Power Cable, 75 ft. K2379-1 SAE-400/LN™-23P Interface Kit General Options Fume Extraction System Power Source Options MIG Welders (CV) Multi-Process Welders (CC/CV) Engine Driven Welders LN™-25 Wire Feeder Required Options Drive Roll and Wire Guide Kits See chart in “Recommended General Options” section. K852-70 Twist-Mate™ Cable Plug, for 1/0-2/0, 50-70 mm2 cable K852-95 Twist-Mate™ Cable Plug, for 2/0-3/0, 70-95 mm2 cable S1119-14 Cable Lugs, Unattached, for 1, 1/0 and 2/0 cable General Options K484 Jumper Plug Kit K864 Remote Control Cable Adapter Control Cables and Adapters See chart in “Recommended General Options” section. General Options, con’t. K363P 22-30 lb. Readi-Reel® Adapter K435 14 lb. Innershield® Coil Adapter K468 8" O.D. Spool Adapter K283 Portable Digital Wire Feed Speed Meter — Fume Extraction System LN™-35 Required Options Drive Roll and Guide Tube Kits See chart in “Recommended General Options” section. Weld Power Cables See chart in “Recommended General Options” section. General Options K1504-1 50-60 lb. Coil Adapter, 2 inch spindle K283 Portable Digital Wire Feed Speed Meter K1803-1 Work and Wire Feeder 2/0 Weld Cable Package Fume Extraction System Cobramatic® Wire Feeder Expendable Parts KP2073-1 Incoming Guide Tube KP2073-2 Outgoing Guide Tube General Options K2227-1 Gas Purge/Trigger Latch Kit K1679-1 Control Cable K1520-1 42 Volt Transformer Kit — Fume Extraction System LN™-25 PRO Wire Feeder Required Options Drive Roll and Wire Guide Kits See chart in “Recommended General Options” section. K852-70 Twist-Mate™ Cable Plug, for 1/0-2/0, 50-70 mm2 cable K852-95 Twist-Mate™ Cable Plug, for 2/0-3/0, 70-95 mm2 cable S1119-14 Cable Lugs, Unattached, for 1, 1/0 and 2/0 cable General Options K2330-2 Preflow, Postflow and Burnback Time Kit K484 Jumper Plug Kit K363P 22-30 lb. Readi-Reel™ Adapter K435 14 lb. Innershield® Coil Adapter K468 8" O.D. Spool Adapter K2596-1 Aluminum Case Replacement Kit K2596-2 Plastic Case Replacement Kit 76 www.lincolnelectric.com/wire-feeders • Ideal For Heavy Duty Hard Automation Applications • Maximum Control Over Welding Parameters • Designed To Deposit More Weld Metal At Fast Travel Speeds CV-655, DC-600, DC-655, DC-1000, DC-1500 Digital Analog NA-3 NA-4 AC-1200 NA-5 CV-655, DC-600, DC-655, DC-1000, DC-1500 LT-7 Tractor CV-655, DC-600, DC-655, DC-1000 Power Feed 10A Controller ™ KEY: Excellent ® Power Wave AC/DC 1000™ Good 25-600 (0.6-15.2) Subject to arc voltage used 25-775 (0.6-19.7) 100-400 (2.5-10.2) 1/16-7/32 (0.8-5.6) 1/16-7/32 (0.8-5.6) .035-7/32 (0.9-5.6) 3/32-3/16 (2.4-4.8) .035-5/32 (0.9-4.0) 10-300 (0.25-7.62) 1/8-7/32 (3.2-5.6) — — .045-5/32 (1.2-4.0) — 115 VAC 115 VAC 115 VAC 115 VAC 40 VDC Digital Display Cored Wire Size Range in. (mm) Waveform Control Technology® Solid Wire Size Range in. (mm) FEATURES INPUT Power Wire Feed Speed Range ipm (m/min) Submerged Arc Power Source Required PROCESS Flux-Cored OUTPUT MIG MODEL • • • Optional www.lincolnelectric.com/wire-feeders 77 Automatic Wire Feeders Processes • MIG • Flux-Cored • Submerged Arc NA-3, NA-4 & NA-5 Automatic Welding Systems Output Improve productivity with the NA-3, NA-4, or NA-5 automatic wire feeders. These systems have been specially designed to deposit more weld metal at faster travel speeds which eliminates bottlenecks and cuts costs. 115 Input VAC Required Options • Nozzle Assembly • Control Cable • Weld Power Cable Key Options • More options at end of section • Solid state controls allow for precise control of welding procedures, striking characteristics, as well as bead size and shape. Literature E9.10 (NA-3, NA-4) E9.30 (NA-5) • Easily adjusted for a wide range of processes, feed speeds, and wire sizes. • Compact units with excellent flexibility to fit into simple fixtures or the most complex automated production lines. • Rugged construction minimizes downtime and maintenance costs. • Three-year warranty on parts and labor. Shown: NA-5N Product Name Product Number Wire Feed Speed Range ipm (m/min) Solid Wire Size Range - in. (mm) Cored NA-3 K210-2 25-650 (0.6-16.5) 1/16-7/32 (1.6-5.6) .035-5/32 (0.9-4.0) NA-4 K388-2 subject to arc voltage used 1/16-7/32 (1.6-5.6) – – NA-5 K356-2 25-775 (0.6-16.5) .035-7/32 (0.9-5.6) .045-5/32 (1.2-4.0) Processes • Submerged Arc LT-7 Tractor Output Submerged Arc DC Wire Feeder The LT-7 Tractor is a self-propelled mechanized wire feeder, designed for the submerged arc process with track system capabilities. It is self-guiding and easy to operate—only one operator is usually required. • Feeds 3/32"-3/16" (2.4-4.8 mm) solid wires, from 100-400 inches per minute (2.5-10.2 m/min) wire feed speed. Input 115 VAC Unit Includes • Control Cable, 25 ft. (7.6 m) Required Options • Nozzle Assembly • Control Cable • Weld Power Cable • Calibrated tractor drive adjusts travel speeds from 6"-70" per minute (0.12-1.8 m/min). Key Options • More options at end of section • Vertical head lift adjuster for adjusting electrical stick-out from 1/2"-5" (12.7-127.0 mm). Literature E9.70 • Weld angle is up to 50° from vertical on either side; drag angle is up to 30° from vertical. • Control box can be mounted either left or right, eliminating the need to return to the power source for routine procedure changes. • Welds butts, horizontal fillet and lap joints to the left or right side of the tractor frame for convenience. • Three-year warranty on parts and labor. Track Model shown 78 Product Name Product Number Input Power Output Capacity Current/Duty Cycle Wire Feed Speed Range ipm (m/min) Wire Size Range Solid – in. (mm) HxWxD in. (mm) Net Weight lbs. (kg) LT-7 Standard K227-1 115 VAC 50/60 Hz 600A/100% 1100A/100% (with water cooling) 100 - 400 (2.5 - 10.2) 3/32 - 3/16 (2.4 - 4.8) 27.5 x 33 x 14 (698 x 838 x 356) 120 (54) LT-7 Track Model K395-1 130 (59) www.lincolnelectric.com/wire-feeders Automatic Wire Feeders Processes • Submerged Arc ™ Power Feed 10A Controller Output ArcLink® Controller for Power Wave® AC/DC Systems Designed for use with the Power Wave® AC/DC 1000™ power source, the Power Feed™ 10A eliminates the need for a separate AC and DC controller, making this powerful hard automation system controllable, adaptable and easy to use. • Versatile system set-up options for stand-alone or PLC configurations help you customize the weld cell to make your operations as efficient as possible. Input 40 VDC Unit Includes • Power Feed™ 10A Control Box • Remote Pendant • Remote Pendant Cable, 10 ft. (3.0 m) Key Options • K2311-1 Power Feed™ 10SM • K2370-1 Power Feed™ 10S Head • K2312-1 Power Feed™ 10SF Head • K1842-110 Weld Power Cable, Lug to Lug, 110 ft. (33.5 m) • K2462-1 Power Feed™ 10A Mounting Bracket • More options at end of section • Lincoln’s Waveform Control Technology® gives you the ability to select the right waveform for each application. • The Power Feed™ 10A Controller provides clear dual digital display of set-up and weld modes, six memories, AC controls, strike/start/end options, travel stop/start, and timers. Power Sources • K2344-2 Power Wave® AC/DC 1000™ 380/400/460/500/ 575/3/50/60 • Controls can be adjusted on-the-fly to change penetration and/or deposition rates with Variable Frequency, Variable Amplitude and Variable Balance. Literature E9.165 • Easy-to-use switch panel can be removed and used as a Remote Control Pendant to create a versatile work station set-up. • The motor conversion kit allows the use of existing NA-3, NA-4, and NA-5 feed head mounting hardware. • Three-year warranty on parts and labor. Product Name Product Number Input Power Rated Output Current/Duty Cycle Gear Box Power Feed™ 10A Controller with Wire Drive K2362-1 40 VDC 100A/100% (1) 142:1 Wire Feed Speed ipm (m/min) Wire Size Range Solid - inches (mm) HxWxD inches (mm) Net Weight lbs.(kg) 142:1(1) 10-200 (0.25-5.08) 5/32-7/32 (4.0-5.6) 15 x 13 x 4 (381 x 259 x 102) 25 (11.3) 95:1(1) 10-300 (0.25-7.62) 1/8-5/32 (3.2-4.0) gear box is standard. Conversion Kit supplied for conversion to 95:1 with Wire Drive (K2370-1, K2312-1, K2311-1). Submerged arc welding with Power Wave® AC/DC 1000 and Power Feed ™ 10A Controller. www.lincolnelectric.com/wire-feeders 79 Automatic Wire Feeders Automatic Wire Feeders Options See “Recommended General Options” pgs. 149-171 for descriptions. NA-3 and NA-4 General Options Control Cables and Adapters See Control Cables and Adapters chart in the “Recommended General Options” section. K2163-35 Weld Power Cable, Lug to Lug (4/0), 35 ft. K2163-60 Weld Power Cable, Lug to Lug (4/0), 60 ft. K1842-110 Weld Power Cable, Lug to Lug (4/0, 600A, 60%), 110 ft. K234-26 Control to Head Cable Extension, 26 ft. K234-46 Control to Head Cable Extension, 46 ft. K235-5 Control to Head Cable Extension, 5 ft. . K235-26 Control to Head Cable Extension, 26 ft. K235-46 Control to Head Cable Extension, 46 ft. K231-5/64 Contact Nozzle Assembly for 5/64" (2.0 mm) Wire K231-3/32 Contact Nozzle Assembly for 3/32" (2.4 mm) Wire K231-1/8 Contact Nozzle Assembly for 1/8" (3.2 mm) Wire K231-5/32 Contact Nozzle Assembly for 5/32" (4.0 mm) Wire K231-3/16 Contact Nozzle Assembly for 3/16" (4.8 mm) Wire K231-7/32 Contact Nozzle Assembly for 7/32" (5.6 mm) Wire K226R Contact Jaw Assembly for 1/8-7/32" (3.2-5.6 mm) Wire K148A Positive Contact Nozzle Assembly for 3/32-1/8" (2.4-3.2 mm) Wire K148B Positive Contact Nozzle Assembly for 5/32-3/16" (4.0-4.8 mm) Wire K149-3/32 Nozzle Extension for 3/32" (2.4 mm) Wire K149-1/8 Nozzle Extension for 1/8" (3.2 mm) Wire K149-5/32 Nozzle Extension for 5/32" (4.0 mm) Wire K386 Narrow Gap Deep Groove Nozzle S17545 Insulation Jacket K285 Concentric Flux Cone Assembly M13454 Flux Cone K225 Sub Arc Twinarc® Nozzle for 5/64", 3/32" & 1/8" Wire K129-1/16 Tiny Twinarc® Assembly for 1/16" (1.6 mm) Wire K129-5/64 Tiny Twinarc® Assembly for 5/64" (2.0 mm) Wire K129-3/32 Tiny Twinarc® Assembly for 3/32" (2.4 mm) Wire K281 Tiny Twinarc® Solid Wire Straightener K223 Solenoid Kit K221 Start Controls P.C. Board for Automatics K245 Crater Fill Controls P.C. Board for Automatics K325HCS TC-3 High Capacity Travel Carriage, Multiple Heads & Controls, 5-75 ipm. K325HCF TC-3 High Capacity Travel Carriage, Multiple Heads & Controls, 15-270 ipm. K299 Wire Reel Assembly for 50-60 lb. Coils (without high frequency insulation). K162-1 Spindle Kit, 2 Inch Hub K29 Vertical Lift Adjuster (4") K96 Horizontal Adjuster (2") K278-1 Spreadarc™ Oscillator K310 Flux Screen with Air-Driven Vibrator K58 Magnetic Flux Screen Separator — Fume Extraction System 80 NA-5 General Options Control Cables and Adapters See Control Cables and Adapters chart in the “Recommended General Options” section. K2163-35 Weld Power Cable, Lug to Lug (4/0), 35 ft. K2163-60 Weld Power Cable, Lug to Lug (4/0), 60 ft. K1842-110 Weld Power Cable, Lug to Lug (4/0, 600A, 60%), 110 ft. K338-5 Control to Head Cable Extension, 5 ft. K338-11 Control to Head Cable Extension, 11 ft. K338-26 Control to Head Cable Extension, 26 ft. K338-46 Control to Head Cable Extension, 46 ft. K335-26 Control to Head Cable Extension, 26 ft. K231-5/64 Contact Nozzle Assembly for 5/64" (2.0 mm) Wire K231-3/32 Contact Nozzle Assembly for 3/32" (2.4 mm) Wire K231-1/8 Contact Nozzle Assembly for 1/8" (3.2 mm) Wire K231-5/32 Contact Nozzle Assembly for 5/32" (4.0 mm) Wire K231-3/16 Contact Nozzle Assembly for 3/16" (4.8 mm) Wire K231-7/32 Contact Nozzle Assembly for 7/32" (5.6 mm) Wire K226R Contact Jaw Assembly for 1/8-7/32" (3.2-5.6 mm) Wire K148A Positive Contact Nozzle Assembly for 3/32-1/8" (2.4-3.2 mm) Wire K148B Positive Contact Nozzle Assembly for 5/32-3/16" (4.0-4.8 mm) Wire K149-3/32 Nozzle Extension for 3/32" (2.4 mm) Wire K149-1/8 Nozzle Extension for 1/8" (3.2 mm) Wire K149-5/32 Nozzle Extension for 5/32" (4.0 mm) Wire K386 Narrow Gap Deep Groove Nozzle S17545 Insulation Jacket K285 Concentric Flux Cone Assembly M13454 Flux Cone K225 Sub Arc Twinarc® Nozzle for 5/64", 3/32" & 1/8" Wire K129-1/16 Tiny Twinarc® Assembly for 1/16" (1.6 mm) Wire K129-5/64 Tiny Twinarc® Assembly for 5/64" (2.0 mm) Wire K129-3/32 Tiny Twinarc® Assembly for 3/32" (2.4 mm) Wire K281 Tiny Twinarc® Solid Wire Straightener K373 Analog Interface Procedure Control K349 Multi-Procedure Kit K223 Solenoid Kit K325HCS TC-3 High Capacity Travel Carriage, Multiple Heads & Controls, 5-75 ipm. K325HCF TC-3 High Capacity Travel Carriage, Multiple Heads & Controls, 15-270 ipm. K299 Wire Reel Assembly for 50-60 lb Coils. (without high frequency insulation). K162-1 Spindle Kit, 2 Inch Hub K29 Vertical Lift Adjuster (4") K96 Horizontal Adjuster (2") K278-1 Spreadarc™ Oscillator K334 Start or Crater Module K337-10 Weld Timer Module (maximum time 9.99 seconds) K337-100 Weld Timer Module (maximum time 99.9 seconds) K336 Remote Interface Module K219 Automatic Flux Hopper Assembly K310 Flux Screen with Air-Driven Vibrator K58 Magnetic Flux Screen Separator — Fume Extraction System www.lincolnelectric.com/wire-feeders Automatic Wire Feeders Automatic Wire Feeders Options, con’t. See “Recommended General Options” pgs. 149-171 for descriptions. LT-7 Tractor Required Options Weld Power Cables See Weld Power Cables chart in the “Recommended General Options” section. K231-3/32 Contact Nozzle Assembly for 3/32" (2.4 mm) Wire K231-1/8 Contact Nozzle Assembly for 1/8" (3.2 mm) Wire K231-5/32 Contact Nozzle Assembly for 5/32" (4.0 mm) Wire K231-3/16 Contact Nozzle Assembly for 3/16" (4.8 mm) Wire K148A Positive Contact Nozzle Assembly for 3/32-1/8" (2.4-3.2 mm) Wire K148B Positive Contact Nozzle Assembly for 5/32-3/16" (4.0-4.8 mm) Wire General Options KP2268-1 LT-7 Drive Roll .052"-1/16" (2 required) KP2268-2 LT-7 Drive Roll .068"-3/32" (2 required) KP2268-3 LT-7 Drive Roll 3/32"-3/16" (2 required) KP2268-4 LT-7 Drive Roll .045"-.052" (2 required) KP1984-1 Gun Tube Assembly, .068"-3/32", Incoming KP1985-1 Gun Tube Assembly, 3/32"-3/16", Outgoing KP1985-2 Gun Tube Assembly, 5/64"-3/32"-.068", Outgoing Control Cables and Adapters See Control Cables and Adapters chart in the “Recommended General Options” section. K149-3/32 Nozzle Extension for 3/32" (2.4 mm) Wire K149-1/8 Nozzle Extension for 1/8" (3.2 mm) Wire K149-5/32 Nozzle Extension for 5/32" (4.0 mm) Wire K232 Horizontal Fillet and Lap Adapter Kit K229 Flat Fillet Adapter Kit K230 Butt Seam Guide Kit K400 Track Conversion Kit K277-1 Tiny Twinarc® Adapter Kit for Butt Seams K277-2 Tiny Twinarc® Adapter Kit for Flat Fillets K396 Track Section, 70 in (1.8 m) K310 Flux Screen with Air-Driven Vibrator K58 Magnetic Flux Screen Separator K285 Concentric Flux Cone Assembly — Fume Extraction System Power Feed™ 10A Controller General Options K2163-35 Weld Power Cable, Lug to Lug (4/0), 35 ft. K2163-60 Weld Power Cable, Lug to Lug (4/0), 60 ft. Weld Power Cables See Weld Power Cables chart in the “Recommended General Options” section. K2311-1 Power Feed™ 10SM Motor Conversion Kit K387 Tandem Arc Framework Assembly K1543-8 ArcLink®/Linc-Net™ Control Cable, 8 ft. K1543-16 ArcLink®/Linc-Net™ Control Cable, 16 ft. K1543-25 ArcLink®/Linc-Net™ Control Cable, 25 ft. K1543-50 ArcLink®/Linc-Net™ Control Cable, 50 ft. K1543-100 ArcLink®/Linc-Net™ Control Cable, 100 ft. K390 Tandem Arc Wire Reels and Mountings K389 Flux Hopper Assembly K1785-12 Control Cable (Heavy Duty), 12 ft. K1785-16 Control Cable (Heavy Duty), 16 ft. K1785-25 Control Cable (Heavy Duty), 25 ft. K1785-50 Control Cable, 14-pin, 50 ft. K1785-100 Control Cable, 14-pin, 100 ft. K231-5/64 Contact Nozzle Assembly for 5/64" (2.0 mm) Wire K231-3/32 Contact Nozzle Assembly for 3/32" (2.4 mm) Wire K231-1/8 Contact Nozzle Assembly for 1/8" (3.2 mm) Wire K231-5/32 Contact Nozzle Assembly for 5/32" (4.0 mm) Wire K231-3/16 Contact Nozzle Assembly for 3/16" (4.8 mm) Wire K231-7/32 Contact Nozzle Assembly for 7/32" (5.6 mm) Wire K226R Contact Jaw Assembly for 1/8"-7/32" (3.2-5.6 mm) Wire K148A Positive Contact Nozzle Assembly for 3/32"-1/8" (2.4-3.2 mm) Wire K148B Positive Contact Nozzle Assembly for 5/32"-3/16" (4.0-4.8 mm) Wire K149-3/32 Nozzle Extension for 3/32" (2.4 mm) Wire K149-1/8 Nozzle Extension for 1/8" (3.2 mm) Wire K149-5/32 Nozzle Extension for 5/32" (4.0 mm) Wire K386 Narrow Gap Deep Groove Nozzle K285 Concentric Flux Cone Assembly K225 Sub Arc Twinarc® Nozzle for 5/64", 3/32" & 1/8" Wire K129-1/16 Tiny Twinarc® Assembly for 1/16" (1.6 mm) Wire K129-5/64 Tiny Twinarc® Assembly for 5/64" (2.0 mm) Wire K129-3/32 Tiny Twinarc® Assembly for 3/32" (2.4 mm) Wire K281 Tiny Twinarc® Solid Wire Straightener K325HCS TC-3 High Capacity Travel Carriage, Multiple Heads & Controls, 5-75 ipm K325HCF TC-3 High Capacity Travel Carriage, Multiple Heads & Controls, 15-270 ipm K299 Wire Reel Assembly for 50-60 lb. Coils (without high frequency insulation). K162-1 Spindle Kit, 2 Inch Hub K29 Vertical Lift Adjuster (4") K96 Horizontal Adjuster (2") K278-1 Spreadarc™ Oscillator K310 Flux Screen with Air-Driven Vibrator K58 Magnetic Flux Screen Separator K2462-1 Power Feed™ 10A Mounting Bracket — Fume Extraction System www.lincolnelectric.com/wire-feeders 81 Plasma Cutting Systems • Cut Any Conductive Material • Fast, Clean Cutting Compared to Oxy-Fuel • Great for Hobby, Farm, Autobody or Industry Vortech® Technology • Patented Technology Concentrates the Arc • Increased Power for Faster, Cleaner Cuts Vortech™ Torch Consumables Dual Winding™ Technology Valet Style Undercarriage • 12,700 • • • • 18,400 • • • • 3/8 (9.5) 8,700 Pro-Cut ® 55 25-60 DC 3/4 (19) Pro-Cut 80 35-85 DC 1-1/4 (32) Excellent Good Optional www.lincolnelectric.com/plasma CNC/Robotic Interface Parts-In-Place™ Safety Pierce • 12-25 DC ® FEATURES • Recommended Generator Power for Maximum Output (1-Phase/230V) Pro-Cut ® 25 KEY: 82 Maximum Cutting Thickness in. (mm) INPUT Auto-Voltage Reconnect 1 or 3 Phase 1 Phase Cutting Output Range (Amps) CUTTING CAPABILITY Gouge OUTPUT Cut MODEL • Plasma Cutting Systems Pro-Cut 25 Processes • Air Plasma Cutting • Gouging Portable Cutting Power Up To 3/8" Output The handy Pro-Cut® 25 is ideal for hobby, farm, HVAC, autobody shop or sheet metal fabrication. This professional-grade plasma cutting system lists a host of features that will make your metal cutting jobs safe, fast and easy! Unit Includes • PCT 20 Hand Torch, 15 ft. (4.5 m) • Work lead and clamp • Spare consumables • Built-in air pressure regulator with gauge • Input Cord with 115V, 15 amp plug (NEMA 5-15P) • 115V, 20 amp plug ® • 25 amps of cutting power from only a 29.5 lb. (13.4 kg) package (without cables) for competitive performance on materials up to 3/8" (9.5 mm) thick. • Patented PCT 20 torch with VORTECH™ technology consumables for unmatched cutting speed, precision and long life. • Parts-in-Place™ safety indicator and lockout circuit to safely protect both the operator and the system. • Can be powered by most Lincoln® engine driven welders for ultimate portability. Product Torch Length Input Power Number ft. (m) Voltage/Phase/Hertz K1756-1 15 (4.5) Rated Output Input Current Pilot Current/Duty Cycle @ Rated Output Current 25A/35%(1) 20A/60% 25A/60% 20A/100% 115/1/50/60 230/1/50/60 (1) 1 50 60 PHASE Hz Literature E11.51 • Two-year warranty on parts and labor. (1-year warranty on plasma torch. Pro-Cut® 25 Input Key Options • K1572-1 Spare Parts Kit for PCT-20 Torches • K2275-1 Welding Cart (80 cu ft. bottle capacity) • K520 Utility Cart (150 cu ft. bottle capacity) • K1625-1 Combination Circle Cutting Kit • K1628-1 Suction Pivot • More options at end of section • Automatic re-connection between 115V and 230V for easy power connection and flexibility. Product Name CC DC 37.7A 26.7A 19A 15A 12A Output Range Air Pressure Required Air Flow Rate HxWxD in. (mm) Net Weight (w/Torch) lbs.(kg) 12-25A 65 PSI 240 SCFH 10.2 x 6.3 x 16.1 (260 x 160 x 410) 29.5 (13.4) Full-output current requires use of 25 amp branch circuit and plug (supplied). Pro-Cut 55 Processes • Air Plasma Cutting • Gouging Rugged Industrial System Cuts Up To 3/4" Output The Pro-Cut® 55 is your top choice for industrial plasma cutting for medium plate fabrication metalworking applications. Packed with patented features, the compact Pro-Cut® 55 generates 60 amps of cutting power capable of cutting conductive materials up to 3/4" (19.0 mm) thick. Unit Includes • PCT 80 Torch • Work lead and clamp • Spare consumables • Built-in air filter and adjustable pressure regulator with gauge • Patented PCT 80 torch and VORTECH™ technology consumables for excellent cutting speed and performance. Key Options • K1838-1 Undercarriage – Valet Style • K1625-1 Combination Circle Cutting Kit • K1628-1 Suction Pivot • More options at end of section ® • Dual winding technology for fast arc transfers, and improved cut quality. • Parts-in-Place™ safety indicator and lockout circuit to safely protect both the operator and the system. CC DC Input 1 3 PHASE PHASE 50 60 Hz Literature E11.60 • “Valet Style” undercarriage available for easy transport around the shop or site. • Three-year warranty on parts and labor. (1-year warranty on plasma torch. Product Name Product Number Torch Length Input Power Rated Output ft. (m) Voltage/Phase/Hertz Current/Duty Cycle Pro-Cut® 55 K1580-1 25 (7.6) K1580-2 50 (15.2) K1580-3 K1580-4 K1601-1 K1601-2 25 (7.6) 50 (15.2) 25 (7.6) 50 (15.2) 208/230/460/ 1/3/50/60 55A/50% 40A/100% 460/575/3/50/60 55A/50% 40A/100% 55A/50% 40A/100% 200/380-415/ 3/50/60 Input Current @ Rated Output Pilot Output Air Pressure Air Flow Current Range Required Rate 1-ph, 50%: 60/55/30A 1-ph, 100%: 44/40/23A 3-ph, 50%: 31/28/17A 3-ph, 100%: 23/21/15A 17/14A 15/12A 30/17-16A 21/12-11A www.lincolnelectric.com/plasma 18A 25-60A 70 PSI 360 SCFH HxWxD in. (mm) Net Weight (w/Torch) lbs.(kg) 12.6 x 11 x 26 (320 x 279 x 660) 55 (25) 83 Plasma Cutting Systems Pro-Cut 80 Processes • Air Plasma Cutting • Gouging Lincoln’s Best Plasma Cutting System Cuts Up To 1-1/4" Output The Pro-Cut® 80 exhibits maximum cutting ability with a full 85 amps of power, slicing through metal up to 1-1/4" (32 mm) thick with ease! Using six patented technologies, the unit is perfect for maintenance, fabrication or other applications which require cutting of thicker metals. Unit Includes • PCT 80 Torch • Work lead and clamp • Spare consumables • Built-in air filter and pressure regulator with gauge • Dual winding technology for fast arc transfers and improved cut quality. Key Options • K1838-1 Undercarriage – Valet Style • K1764-1 Inverter and Wire Feeder Cart • K1625-1 Combination Circle Cutting Kit • K1628-1 Suction Pivot • K1571-3 PCT 80 Machine Torch, 25 ft. (7.6 m) • K1571-5 PCT 80 Robotic Torch, 25 ft. (7.6 m) • More options at end of section ® • Patented PCT 80 torch and VORTECH™ technology consumables for excellent cutting speed and performance. • Parts-In-Place™ safety indicator and lockout circuit to protect both the operator and the system. • “Valet Style” undercarriage available for easy transport around the shop or site. • CNC/Robotic Interface is included as a standard feature. Product Number Torch Length ft. (m) Pro-Cut® 80 K1581-1 25 (7.6) K1581-2 50 (15.2) K1581-3 25 (7.6) K1581-4 50 (15.2) Input Power Rated Output Input Current Pilot Output Air Pressure Voltage/Phase/Hertz Current/Duty Cycle @ Rated Output Current Range Required 208/230/460/ 1/3/50/60 80A/60% 65A/100% 460/575/3/50/60 1-ph: 96/87/48A 3-ph: 47/44/25A 18A 35-85A 70 PSI Air Flow Rate HxWxD in. (mm) 480 SCFH 13.7 x 16.5 x 29.5 (348 x 419 x 749) 3-ph: 28/20A Plasma Cutting Systems Options See “Recommended General Options” pgs. 149-171 for descriptions. Pro-Cut® 25 Expendable Parts KP2063-1B1 Electrode, 5/pack KP2062-1B1 VORTECH™ Nozzle .028", 5/pack KP2064-1 Shield Cup, 1/pack General Options K1615-1 PCT 20 Hand Torch, 15 ft K2275-1 Welding Cart (80 cu ft. bottle capacity) K520 Utility Cart (150 cu ft. bottle capacity) K1625-1 Combination Circle Cutting Kit K1628-1 Suction Pivot K1626-1 Adapter Bushing Pro-Cut® 55 Expendable Parts KP2063-1B1 Electrode, 5/pack KP2062-2B1 VORTECH™ Nozzle, .043", 5/pack KP2062-4B1 VORTECH™ Gouging Nozzle, .068", 5/pack KP2064-1 Shield Cup, 1/pack KP2065-1 Drag Cup, 1/pack General Options K1838-1 Undercarriage, Valet Style K1625-1 Combination Circle Cutting Kit K1628-1 Suction Pivot K1626-1 Adapter Bushing K1571-1 PCT 80 Hand Torch, 25 ft. 84 Input 1 3 PHASE PHASE 50 60 Hz Literature E11.70 • Three-year warranty on parts and labor. (1-year warranty on plasma torch. Product Name CC DC Pro-Cut ® 55, con’t. General Options, con’t. K1571-2 PCT 80 Hand Torch, 50 ft. K1571-3 PCT 80 Machine Torch, 25 ft. K1571-5 PCT 80 Robotic Torch, 25 ft. Pro-Cut® 80 Expendable Parts KP2063-1B1 Electrode, 5/pack KP2062-2B1 VORTECH™ Nozzle, .043", 5/pack KP2062-3B1 VORTECH™ Nozzle, .053", 5/pack KP2062-5B1 VORTECH™ Gouging Nozzle, .082", 5/pack KP2064-1 Shield Cup, 1/pack KP2065-1 Drag Cup, 1/pack General Options K1838-1 Undercarriage, Valet Style K1764-1 Inverter and Wire Feeder Cart K1625-1 Combination Circle Cutting Kit K1628-1 Suction Pivot K1626-1 Adapter Bushing K1571-1 PCT 80 Hand Torch, 25 ft. K1571-2 PCT 80 Hand Torch, 50 ft. K1571-3 PCT 80 Machine Torch, 25 ft. K1571-5 PCT 80 Robotic Torch, 25 ft. www.lincolnelectric.com/plasma Net Weight (w/Torch) lbs.(kg) 98 (44.5) 113 (51.4) 98 (44.5) 113 (51.4) Environmental Systems • Reduces Welding Fume and Dust In The Workplace • Engineering Solution to Help Meet OSHA Requirements • Portable, Wall Mounted or Shop-Wide Systems Mobiflex 200-M Disposable Mobiflex 400-MS Self-Cleaning Statiflex 200-M ™ Disposable Statiflex 400-MS Self-Cleaning ™ KEY: Excellent Good 12 m2 (130 ft2) 50 m2 (164 ft2) 30 m2 (325 ft2) 50 m2 (164 ft2) 30 m2 (325 ft2) • • 115V/1/50/60 • • • • 115V/1/50/60 • • • • — • • • — • • • Dual Arm System Single Arm System Filter Indicator Guage 115V/1/50/60 Size Start/Stop Sensor ™ Mobile Disposable ™ Wall Mount System Miniflex ™ FEATURES INPUT FILTER Flux-Cored TIG Stick Mobile MIG PROCESS MODEL • • Optional www.lincolnelectric.com/fume-extraction 85 Environmental Systems Miniflex Processes • Stick (light duty) • TIG • MIG • Flux-Cored (light duty) ™ Portable Welding Fume Extractor Input Lincoln Electric’s® Miniflex™ is a portable, high vacuum, low volume system specifically designed for the removal and filtration of welding fumes. With light duty welding process, the Miniflex™ excels in performance, design and ease of handling. It can be used in confined spaces and other locations that are not accessible with other welding fume extractors. 1 60 PHASE Hz Unit Includes • 9 ft. (3 m) cord (AWG 14) with 15 amp plug (NEMA 5-15). • 8 ft. (2.5 m) length x 1-3/4 in. (45 mm) O.D. extraction hose. • LongLife®-H main filter. • HEPA filter. • 2 spare sets of carbon brushes and seals for motors. • Well thought-out, user-friendly design. • Four-stage filtration system with a 99.7% efficiency. • LongLife-H™ filter technique separates and retains small particles for maximum efficiency. Key Options • K2387-8 16 ft. Extraction Hose • K2387-9 8 ft. Extraction Hose • K2389-5 EN20 Extraction Nozzle • K2389-6 EN40 Extraction Nozzle • More options at end of section • Final filter: HEPA H12 Class. • Two powerful motors: 1.2 hp each. • Multiple extraction capacity settings: - Low: 94 CFM. - High: 135 CFM. Literature E13.11 • Cable sensor allows automatic start/stop capability. • Low noise level: 70dB(A) with nozzle extraction installed. • Standard wheels and handle make it easy to roll the Miniflex™ around the shop. • One-year warranty on unit. (30 day warranty on all consumables such as filters, hoses, hose adapters.) Product Name Product Number Input Power Voltage/Phase/Hertz Input Current Miniflex™ K2376-1 115V/1/60 15A HxW inches (mm) Net Weight lbs.(kg) 28-3/4 x 16-1/2 (730 x 420) 36 (16) Processes • Stick • TIG • MIG • Flux-Cored Mobiflex 200-M ™ Mobile Welding Fume Extractor Input Low vacuum/high volume disposable filtration system designed for medium duty extraction of welding fumes. Ideal for facilities that require welding fume extraction in multiple locations including maintenance departments, general fabrication and job shops, and industrial environments. 1 60 PHASE Hz Unit Includes • Filter • Plastic housing • 8" (203 mm) Flexible Hose • 6 m (19 ft.) 115 VAC Input Power Cord • Generous 735 CFM airflow with LFA 3.1/4.1 extraction arm. • Filter efficiency up to 99.8%. Required Options • Extraction Arm • 50 m2 (538 ft2) LongLife® filter with ExtraCoat® pretreatment. Key Options • More options at end of section • Filter status indicator gauges amount of particulate in filter cartridge, indicating system maintenance and filter replacement. Literature E13.12 • Internal aluminum mesh spark arrestor. • One-year warranty on equipment. (30 day warranty on filter cartridge.) Shown: Mobiflex™ 200-M with required Extraction Arm 86 Product Name Product Number Filter Type/ Filter Size Input Power Voltage/Phase/Hertz Input Current Mobiflex™ 200-M Base Unit K1653-2 Pretreated Cellulose 50 m2 (538 ft2) 115/1/60 12A www.lincolnelectric.com/fume-extraction HxWxD mm (in.) Net Weight kg (lbs.) 900 x 810 x 1210 (36 x 32 x 48) 111 (243) Environmental Systems Processes • Stick • TIG • MIG • Flux-Cored Mobiflex 400-MS ™ Portable Welding Fume Extractor Input Low vacuum/high volume self-cleaning filtration system designed for heavy duty extraction of welding fumes. Ideal for facilities that require welding fume extraction in multiple locations including maintenance departments, general fabrication and job shops, and industrial environments. 1 60 PHASE Hz Unit Includes • Filter • Plastic Housing • 8" (203 mm) Flexible Hose • 6 m (19 ft.) 115 VAC Input Power Cord • Generous 735 CFM airflow with LFA 3.1/4.1 extraction arm. • Filter efficiency up to 99.8%. Required Options • Extraction Arm • 30 m2 (325 ft2) LongLife® filter with ExtraCoat® pretreatment. Key Options • More options at end of section • Electronic filter pressure system monitors internal static pressure and controls filter cleaning. Literature E13.13 • Indicator light for saturated filter. • RotaPulse® automatic filter cleaning system. • Internal aluminum mesh spark arrestor. • One-year warranty on unit. (30 day warranty on all consumables such as filters, hoses, hose adapters.) Shown: Mobiflex™ 400-MS with required Extraction Arm Product Name Product Number Filter Type/ Filter Size Input Power Voltage/Phase/Hertz Input Current Mobiflex™ 400-MS Base Unit K1741-1 Pretreated Cellulose 30 m2 (325 ft2) 115/1/60 12A HxWxD mm (in.) Net Weight kg (lbs.) 1020 x 810 x 1210 (40 x 32 x 48) 130 (286) Processes • Stick • TIG • MIG • Flux-Cored Statiflex 200-M ™ Wall mounted low vacuum/high volume disposable filtration system designed for medium duty extraction of welding fumes. Required Options • Extraction Arm(s) • Stationary Fan • Overload Switch • Lamp Kit with Arc Sensor Ideal for a variety of facilities in which floor space is a premium including maintenance departments, general fabrication and job shops, weld schools, and industrial environments. Key Options • More options at end of section • Generous 735 CFM airflow with LTA 2.0, LFA 2.0, LFA 3.1, LFA 4.1, LFA 4.1-LC extraction arms and SF 2400 fan. Literature E13.14 • Filter efficiency up to 99.8%. • 50 m2 (538 ft2) LongLife® filter with ExtraCoat® pretreatment. • Filter status indicator gauges amount of particulate in filter cartridge, indicating system maintenance and filter replacement. • Suitable for a single or dual arm system configuration. • Internal aluminum mesh spark arrestor. • One-year warranty on equipment. (30 day warranty on filter cartridge.) Product Name Product Number Filter Type Filter Surface m2 (ft2) HxWxD mm (in.) Net Weight kg (lbs.) Statiflex™ 200-M Single Arm Base Unit K1654-1 Pretreated Cellulose 50 (538) 900 x 810 x 730 (36 x 32 x 29) 30 (66) Statiflex™ 200-M Dual Arm Base Unit K1654-2 Pretreated Cellulose 50 (538) 900 x 810 x 730 (36 x 32 x 29) 30 (66) www.lincolnelectric.com/fume-extraction 87 Environmental Systems Processes • Stick • TIG • MIG • Flux-Cored Statiflex 400-MS ™ Wall mounted low vacuum/high volume self-cleaning filtration system designed for heavy duty extraction of welding fumes. Required Options • Extraction Arm(s) • Stationary Fan • Lamp Kit with Arc Sensor Ideal for a variety of facilities in which floor space is a premium including maintenance departments, general fabrication and job shops, weld schools, and industrial environments. Key Options • More options at end of section Literature E13.15 • Generous 735 CFM airflow with LTA 2.0, LFA 2.0, LFA 3.1, LFA 4.1, LFA 4.1-LC extraction arms and SF 2400 fan. • Filter efficiency up to 99.8%. • 30 m2 (325 ft2) LongLife® filter with ExtraCoat® pretreatment. • RotaPulse® automatic filter cleaning system. • Internal aluminum mesh spark arrestor. Shown: Statiflex™ 400-MS with required Extraction Arm • Electronic filter pressure system monitors internal static pressure and controls filter cleaning. • One-year warranty on equipment. (30 day warranty on filter cartridge.) Product Name Product Number Filter Type Statiflex™ 400-MS Base Unit K1742-1 Pretreated Cellulose Filter Surface m2 (ft2) HxWxD mm (in.) Net Weight kg (lbs.) 30 (325) 1040 x 670 x 660 (41 x 27 x 26) 85 (187) Processes • Stick • TIG • MIG • Flux-Cored Fume Extraction Arms Low Vacuum Flexible Extraction Arms These flexible extraction arms are built the Lincoln Electric® way, rugged and reliable. Designed with the welder in mind, the arms come equipped with the 360° rotatable hood for optimal positioning to the welding point. Literature E13.16 • Ultra-light positioning. • Minimal maintenance. • Dent and scratch resistant material. • Unique spring-balanced internal mechanism: LFA 3.1/4.1/4.1-LC. • Unique advanced friction internal mechanism: LTA 2.0/LFA 2.0. • 360° rotatable hood. LFA 4.1-LC • Airflow throttle valve. LFA 3.1 • 1-year warranty. LTA 2.0 Product Name Product Number Arm Length m (ft.) HxW mm (in.) Net Weight kg (lb.) CFM with SF 2400 Fan (with no filtration) LFA 3.1 K2633-1 K1655-1 K2633-2 3.1 (10) 3.1 (10) 4.1 (13) 4.1 (13) 4.1 (13) 2 (6.5) Retracts from 1-1.5 (3-4.5) 208 x 3,000 (8 x 118) 208 x 3,000 (8 x 118) 208 x 4,000 (8 x 157) 208 x 4,000 (8 x 157) 208 x 4,000 (8 x 157) 208 x 2,160 (8 x 85) 208 x 1,000-1,400 (8 x 39.5-55) 15 (33) 15 (33) 17 (37.5) 17 (37.5) 17 (37.5) 7 (15.4) 7 (15.4) 760 LFA 3.1 (with Lamp & Arc Sensor) LFA 4.1 K2633-3 K1655-2 K2633-4 LFA 4.1 (with Lamp & Arc Sensor) LFA 4.1-LC (Low Ceiling) LFA 2.0 K1655-6 LTA 2.0 K1655-3 88 LFA 4.1 LFA 2.0 K1655-5 www.lincolnelectric.com/fume-extraction 760 Use With: Mobiflex™ Statiflex™ Mobiflex™ 760 Mobiflex™ Statiflex™ Mobiflex™ 760 Statiflex™ 780 Statiflex™ 780 Statiflex™ 760 Environmental Systems Central Fume Extraction Systems Engineered solutions customized to meet your individual needs. Lincoln Electric® offers two types of centralized welding fume extraction systems. Low vacuum/High volume solution has a source extraction distance of 6" to 12" from the welding point and High vacuum/Low volume solution has a source extraction distance of 2" to 4" from the welding point. Either system can be custom engineered for the welding application and facility layout. The Low vacuum/High volume system utilizes source capture extraction arms that can be easily positioned into place by the operator and does not impede the welding process. The High vacuum/Low volume system uses welding guns with integrated fume extraction or individual suction nozzles with various designs to adapt to welding applications. High Vacuum Central Systems Low Vacuum Central Systems For further information, contact the Automation Team at: automation@lincolnelectric.com or call 216-383-2667 www.lincolnelectric.com/fume-extraction 89 Environmental Systems Environmental Systems Options See “Recommended General Options” pgs. 149-171 for descriptions. Miniflex™ Expendable Parts KP2390-1 LongLife®-H Filter KP2390-2 HEPA Filter KP2390-3 Miniflex™ Prefilter General Options K2389-5 EN 20 Nozzle K2389-6 EN 40 Nozzle K639-1 SHM-300 Suction Head for Manual Welding, 12" K639-2 SHM-400 Suction Head for Manual Welding, 16" K639-3 SHM-500 Suction Head for Manual Welding, 20" K639-4 SHMS Low Noise Suction Nozzle K639-5 SHFA Flat Suction Head with Flexible Arm K639-6 UNM Suction Head for Heavy Smoke K639-14 SHMT Round Suction Head with Flexible Arm K2389-3 NKT Nozzle Kit, 1" x 8' Hose, 1-3/4" Hose Adapter K2389-4 NKC Nozzle Kit, 1" x 8' Hose, 1-3/4" Hose Adapter K2389-8 Extraction Hose, 1-3/4 " x 16' K2389-9 Extraction Hose, 1-3/4" x 8' K2389-10 Hose-to-Hose Adapter, 1-3/4" x 1-3/4"" K2389-2 Hose Connection Outlet K2389-1 Activated Carbon Filter K2389-7 MBH Wall Mounting Bracket Mobiflex™ 200-M Hose/Hood Set or Extraction Arm K1668-1 Hose and Hood Set (requires S23267 Flange Adapter) K2633-1 LFA 3.1 10 ft. Extraction Arm K2633-2 LFA 3.1 10 ft. Extraction Arm with Lamp/Arc Sensor K2633-3 LFA 4.1 13 ft. Extraction Arm K2633-4 LFA 4.1 13 ft. Extraction Arm with Lamp/Arc Sensor General Options K1706-2 Work Lamp with Arc Sensor K1494-3 Starter Overload Switch for 230V K1673-1 LongLife® Filter (for 200-M) K1852-1 Activated Carbon Filter Mobiflex™ 400-MS Hose/Hood Set or Extraction Arm K1668-1 Hose and Hood Set (requires S23267 Flange Adapter) K2633-1 LFA 3.1 10 ft. Extraction Arm K2633-2 LFA 3.1 10 ft. Extraction Arm with Lamp/Arc Sensor K2633-3 LFA 4.1 13 ft Extraction Arm K2633-4 LFA 4.1 13 ft Extraction Arm with Lamp/Arc Sensor General Options K1706-2 Work Lamp with Arc Sensor K1494-3 Starter Overload Switch for 230V K1673-2 LongLife® Filter (for 400-MS) Statiflex™ 200-M Single and Dual Arm Wall Mounted Filtration Units K1654-1 Statiflex 200-M Single Arm Base Unit (includes disposable filter, mounting bracket and one hose kit - 1m length) K1654-2 Statiflex 200-M Dual Arm Base Unit (includes disposable filter, mounting bracket and two hose kits - 1m length each) TO CREATE A SINGLE ARM PACKAGE, CHOOSE ONE ITEM FROM CATEGORY 2, AND ONE ITEM EACH FROM SYSTEMS 3A OR 3B TO CREATE A DUAL ARM PACKAGE, CHOOSE TWO ITEMS FROM CATEGORY 2, AND TWO ITEMS EACH FROM SYSTEMS 3A OR 3B Extraction Arms (Category 2) K1655-3 LTA 2.0 Telescopic Extraction Arm K1655-5 LFA 2.0 6.5 ft Extraction Arm K1655-1 LFA 3.1 10 ft Extraction Arm K1655-2 LFA 4.1 13 ft Extraction Arm K1655-6 LFA 4.1-LC Low Ceiling 13 ft Extraction Arm Standard System (Category 3A) – requires fan, starting control and mounting brackets K1656-1 SF 2400 Stationary Fan (1 HP) K1494-2 Starter Overload Switch for 115V K1494-3 Starter Overload Switch for 230V K1669-4 Lamp Kit with Arc Sensor for Wall Mounted Arms K1657-1 SF 2400 Wall Mounting Bracket K1657-2 SF 2400 Wall Mounting Bracket Extension Crane System (Category 3B) – requires fan, starting control and extension crane K1656-4 SF 4200 Stationary Fan (2 HP) K1494-10 Starter/Overload Switch for SF4200 Fan K1669-10 Lamp with Arc Sensor for SF4200 Fan K1671-1 EC 2 (7 ft) Extension Crane K1671-2 EC 4 (14 ft) Extension Crane K1672-1 Feeder Hanging Rail General Options K1750-1 230V Conversion Kit for SF 2400 Fan K1673-1 LongLife Filter (for 200-M) K1852-1 Activated Carbon Filter K1534-2 Air Exhaust Silencer K1743-2 Non-Return Valve Statiflex™ 400-Ms Single Arm Wall Mounted Filtration Unit K1742-1 Statiflex 400-MS Base Unit (includes disposable filter, mounting bracket and one hose kit - 1m length) TO CREATE A SINGLE ARM PACKAGE, CHOOSE ONE ITEM FROM CATEGORY 2, AND ONE ITEM EACH FROM SYSTEMS 3A OR 3B Extraction Arms (Category 2) K1655-3 LTA 2.0 Telescopic Extraction Arm K1655-5 LFA 2.0 6.5 ft Extraction Arm K1655-1 LFA 3.1 10 ft Extraction Arm K1655-2 LFA 4.1 13 ft Extraction Arm K1655-6 LFA 4.1-LC Low Ceiling 13 ft Extraction Arm Standard System (Category 3A) – requires fan, starting control and mounting brackets K1656-1 SF 2400 Stationary Fan (1 HP) K1669-4 Lamp Kit with Arc Sensor for Wall Mounted Arms K1657-1 SF 2400 Wall Mounting Bracket K1657-2 SF 2400 Wall Mounting Bracket Extension Crane System (Category 3B) – requires fan, starting control and extension crane K1656-4 SF 4200 Stationary Fan (2 HP) K1669-10 Lamp with Arc Sensor for SF4200 Fan K1671-1 EC 2 (7 ft) Extension Crane K1671-2 EC 4 (14 ft) Extension Crane K1672-1 Feeder Hanging Rail General Options K1750-1 230V Conversion Kit for SF 2400 Fan K1673-2 LongLife Filter (for 400-MS) K1534-2 Air Exhaust Silencer K1743-2 Non-Return Valve ( See pages 164 and 169 for Fume Extraction Guns ) 90 www.lincolnelectric.com/fume-extraction Automated Solutions • Drop-In-Place Pre-Engineered Solutions • Custom Systems Available for Unique Needs • Resolve Quality, Productivity or Skilled Labor Issues • Supported By Lincoln® Service, Training and Integration KEY: Excellent Good Production Monitoring Flux-Cored Pulsed ArcLink® Power Wave ® 655 Robotic Waveform Control Technology® Power Wave ® 455M/STT ® Robotic 50,60 • • • 50,60 • • • 60 • • • 5-420 A 3 DC 5-570 A 3 50,60 DC 5-570 A 3 DC 20-880 A 3 STT® DC MIG Phase Power Wave ® 455M Robotic CC CV CC CV CC CV CC CV Polarity Mode Power Wave ® i400 Amperage Range Amps (A) FEATURES INPUT PROCESS Hertz OUTPUT MODEL Optional www.lincolnelectric.com/automated-solutions 91 Automated Solutions ® NEXTWELD WHAT IS NEXTWELD®? The challenges facing industrial fabricators today are growing in number and complexity. Rising labor, material, and energy costs, intense domestic and global competition, a dwindling pool of skilled workers, more stringent and specific quality demands all contribute to a more difficult welding environment today. Through our commitment to extensive research and investments in product development, Lincoln Electric has established an industry benchmark for applying technology to improve the quality, lower the cost and enhance the performance of arc welding processes. Advancements in consumable technology, digital communications and Waveform Control Technology® are the foundation for many of the improvements. NEXTWELD® brings you a series of Process, Technology, Application and Success Story documents. NEXTWELD® explains how technologies, products, processes and applications are linked together to answer the important questions that all businesses face. • How can we work faster, work smarter, work more efficiently? • How can we get equipment, consumables and people to perform in ways they’ve never had to before? • How do we stay competitive? • How do we maintain profitability? • How can we safeguard the health of our workforce? NEXTWELD® is the future of welding but its benefits are available to you today. Ask your Lincoln Electric® representative how to improve the quality, productivity and safety of your welding operations to reduce your cost of fabrication. 92 www.lincolnelectric.com/automated-solutions Automated Solutions Power Wave i400 ® Intelligent Robotic Solution The Power Wave® i400 & AutoDrive™ 4R90 (see below) solution delivers Lincoln’s best performance technologies and welding processes all rolled into one highly efficient inverter power source paired with a compact, durable wire feeder designed for high-end robotic welding. • Flexible Design – Designed for simple, seamless integration with the FANUC® Robotics R-30iA Controller, or use as a separated configuration to meet your weld cell requirements. • Quality and Consistent Welding Results – Lincoln’s Waveform Control Technology® gives you the ability to select the right waveform for each application. Processes • CV-MIG • Pulsed-MIG • Flux-Cored • Metal-Cored • Stainless • Aliminum Output CV DC Input 3 50 60 Hz PHASE Key Options • K1785-25 14-14 Con trol Cable • K2670-1 CE Filter Kit • K2677-1 Integration Kit • K1543-25 ArkLink® Control Cable • More options at end of section Wire Feeders • K2685-2 AutoDrive™ 4R90 • K1780-2 Power Feed™ 10R • High Performance Digital Communications – High speed digital communication via ArcLink® protocol, a CAN connection or now the ArcLink XT ™, the ArcLink® protocol can be communicated over an Ethernet cable. Literature E4.20 • Best in Class Power – 5-420 amps output delivers the power you need for a wide range of processes and materials, with no derating for pulse waveforms. • Industry Leading Technology – New high speed digital controls lead the industry in the performance of this welding package. Shown: Power Wave® i400 Power Source • Ready to Perform – Auxiliary outlet offers flexibility to add fume extraction, water cooler, computer or other accessories quickly and easily. Product Name Product Number Input Power Power Wave® i400 K2669-1 200/230/380-415/460/575/3/50/60 Rated Output Current/Voltage/Duty Cycle Input Current @ Rated Output 50/60Hz: 350A/34V/100% 400A/36V/60% 420A/37V/40% 50/60Hz: 350A/34V/100% 400A/36V/60% 420A/37V/40% Output Range HxWxD inches (mm) Net Weight lbs.(kg) 5-420A 10-37V 21 x 18.5 x 23.6 (533 x 470 x 600) 209 (95) Processes • CV-MIG • Pulsed MIG • Flux-Cored • Metal-Cored AutoDrive 4R90 ™ Industry Leading Design Output • Integrated Design – Designed to “nest” in the upper arm of the FANUC® Robotics 100iC arm. Input 40 VDC Unit Includes • Outguide • Incoming Bushing/Conduit Connector • Durable and Rugged – Patented MAXTRAC® wire drive is precision cast aluminum designed to provide reliable feed force. • Ease of Use – Unlike competitive models, no tools are required for drive roll, wire guide or pressure arm adjustment. Key Options • K1505-035S Four-Roll Drive & Split Wire Guide Kit (Solid Steel Wire) • K1505-045S Four-Roll Drive & Split Wire Guide Kit (Solid Steel Wire) • More options at end of section • High Performance – Brass-to-brass gun connections provide more reliable electrical connectivity and more efficient energy transfer. • Best in Class Torque – Results in faster acceleration and reliably pulls wire through conduit. • Precise Control – Dual spring pressure arms offer clear-cut adjustment for optimizing pressure for different wire types. Literature E4.20 • Welding Results – High resolution tachometer for accurate wire feed speed control. • Optimized Robotic Solution – Compact, lighter weight packaging maximizes robot acceleration performance and through put. Shown: AutoDrive™ 4R90 Product Name Product Number Wire Feed Speed Range in/min (m/min) Wire Size Range – Solid inches (mm) Wire Size Range – Cored inches (mm) HxWxD inches (mm) Net Weight lbs.(kg) AutoDrive™ 4R90 K2685-2 30-800 (0.8-20.3) .025-.045 (0.6-1.2) .035-.045 (0.9-1.2) 9.1 x 7.5x 8.4 (231 x 141 x 213) 13.5 (6.1) www.lincolnelectric.com/automated-solutions 93 Automated Solutions Processes • MIG • Pulsed • STT® • Flux-Cored Power Wave 455M Robotic ® The Power Wave® 455M Robotic is a high performance, digitally controlled inverter power source designed for robotic, hard automation and semiautomatic applications. Output CC CV DC Input 3 50 60 Hz PHASE Key Options • K2207-2 Ethernet/DeviceNet™ Interface Module • K1570-1 Dual Cylinder Platform Undercarriage • K1813-1 Cool-Arc™ 40 115/1/50/60 • More options at end of section • Program your own waveform or choose from over 60 standard welding waveform programs. • Optional communication modules provide networking capabilities via DeviceNet™ or Ethernet. • Utilizes ArcLink®—the leading digital communication protocol for welding, making it the best choice for seamless, time critical integration to the power source and networked equipment. Wire Feeders • K1780-2 Power Feed™ 10R • K2685-2 AutoDrive 4R90 • Software based controls can be upgraded as new features become available. Literature E10.90 • Process and production monitoring with access to real time (500Hz) feedback. • A Power Wave® inverter operates at a high efficiency (88-90%) with a 95% minimum power factor (at rated output) and is capable of operating from a universal input voltage (208 to 575 volts). Product Name Product Number Input Power Power Wave® 455M Robotic K2262-1 208/230/460/575/3/50/60 Semiautomatic 94 Rated Output Current/Voltage/Duty Cycle Input Current @ Rated Output 60Hz: 450A/38V/100% (570A/43V/60%) 50Hz: 400A/36V/100% (500A/40V/60%) 60Hz: 58/53/25/22A (82/78/37/31A) 50Hz: 49/45/23/18A (67/61/31/25A) Output Range Automation www.lincolnelectric.com/automated-solutions 5-570A HxWxD inches (mm) Net Weight lbs.(kg) 26.1 x 19.9 x 32.9 (663 x 505 x 835) 286 (130) Submerged Arc Automated Solutions Processes • MIG • Pulsed • STT® • Flux-Cored Power Wave 455M/STT Robotic ® ® Output The Power Wave 455M/STT Robotic is a high performance, digitally controlled inverter power source designed for robotic, hard automation and semiautomatic applications. CC CV DC Input 3 50 60 Hz PHASE ® Key Options • K2207-2 Ethernet/DeviceNet™ Interface Module • K1570-1 Dual Cylinder Platform Undercarriage • K1813-1 Cool-Arc™ 40 115/1/50/60 • More options at end of section • Program your own waveform or choose from over 60 standard welding waveform programs. • Utilizes ArcLink® – the leading digital communication protocol for welding, making it the best choice for seamless, time critical integration to the power source and networked equipment. • Software based controls can be upgraded as new features become available. Wire Feeders • K1780-2 Power Feed™ 10R • K2685-2 AutoDrive 4R90 • Process and production monitoring with access to real time (500Hz) feedback Literature E10.90 • A Power Wave® inverter operates at a high efficiency (88-90%) with a 95% minimum power factor (at rated output) and is capable of operating from a universal input voltage (208 to 575 volts). • Features Lincoln’s® Surface Tension Transfer® (STT®) Process, which controls heat input for great penetration and reduced spatter and fumes. Product Name Product Number Input Power Power Wave® 455M/STT® Robotic K2263-1 208/230/460/575/3/50/60 Rated Output Current/Voltage/Duty Cycle Input Current @ Rated Output 60Hz: 450A/38V/100% (570A/43V/60%) 50Hz: 400A/36V/100% (500A/40V/60%) 60Hz: 58/53/25/22A (82/78/37/31A) 50Hz: 49/45/23/18A (67/61/31/25A) Output Range 5-570A HxWxD inches (mm) Net Weight lbs.(kg) 26.1 x 19.9 x 32.9 (663 x 505 x 835) 286 (130) Processes • MIG • Pulsed • Flux-Cored Power Wave 655 Robotic ® For Tough Automation Jobs Output The Power Wave 655 Robotic is a high-performance, digitally controlled inverter power source capable of complex, high-speed waveform control. This Power Wave® connects seamlessly to robot controllers and hard automation PLCs to create a highly integrated and flexible welding cell. CC CV DC Input 3 50 60 PHASE Hz ® Key Options • K1570-1 Dual Cylinder Platform Undercarriage • K1813-1 Cool-Arc™ 40 115/1/50/60 • K2187-1 Cool-Arc™ 40 220-240/1/50/60 • More options at end of section • Program your own waveform or choose from over 60 standard welding waveform programs. • Utilizes ArcLink® —the leading digital communication protocol for welding, making it the best choice for seamless, time-critical integration to the power source and networked equipment. Wire Feeders • K1780-2 Power Feed™ 10R • K2685-2 AutoDrive 4R90 Literature E10.95 • Software-based controls can be upgraded as new features become available. • Process and production monitoring with access to real-time (500Hz) feedback. • A Power Wave® inverter operates at a high efficiency (88-90%) with a 95% minimum power factor (at rated output) and is capable of operating from a universal input voltage (230 to 575 volts). • Excellent power source for heavy-duty Tandem MIG applications. • Standard Ethernet/DeviceNet™ capabilities. Product Name Power Wave® 655 Robotic Product Number Input Power K1519-2 460/575/3/50/60 400/3/50/60 Rated Output Current/Voltage/Duty Cycle Input Current @ Rated Output 60Hz: 650A/44V/100% (815A/44V/60%) 60Hz: 41/33A (53/42A) www.lincolnelectric.com/automated-solutions Output Range 20-880A HxWxD inches (mm) Net Weight lbs.(kg) 26.1 x 19.9 x 32.9 (663 x 505 x 835) 306 (139) 95 Automated Solutions Processes • MIG • Pulsed • STT® • Flux-Cored • Metal-Cored ™ Power Feed 10R Compact Wire Drive System for Automation The Power Feed™ 10R is a high performance, digitally controlled wire feeder designed to be part of a modular, multi-process welding system. It is specifically designed to mount to a robot arm or to use in hard automation applications. • Digitally controlled by the Power Wave® power source, yielding the best performance in the industry. • Use with Lincoln power sources featuring ArcLink®, the leading digital communications protocol for welding, making it the best choice for seamless integration with the power source and networked equipment. • Tachometer feedback provides calibration and precise control of wire feed speed. • Feeder brakes from maximum speed to zero in milliseconds, minimizing the chance of wire sticking in the puddle. • Select standard or high speed gears for wide wire feed speed range. Output Input 40 VDC Key Options • K1785-25 Control Cable, Heavy Duty, 25 ft. • K590-7 Water Connection Kit • K1733-1 Wire Straightner • K1546-1 Incoming Conduit Bushings, .025"-1/16" • K1546-2 Incoming Conduit Bushings, 1/16"-3/32" • K1500-2 Tweco® or Tregaskiss® Torch Bushings • K1500-1 Lincoln or D&F® Torch Bushings • K489-7 Binzil or Lincoln Fast-Mate™ Torch Bushings • More options at end of section Literature E9.160 • Split wire guides provide trouble-free feeding and offer fast, tool-less wire installation, changeover and maintenance. • Easy-to-read gauge for accurate drive roll tension. • Brass-to-brass connections for good connectivity between feeder and gun. Power Feed™ 10R mounted on FANUC Robot Arm. • Self loading wire feature for easy set-up. Product Name Product Number Wire Feed Speed Range inches (mm) Wire Size Range – Solid inches (mm) Wire Size Range – Cored inches (mm) HxWxD inches (mm) Net Weight lbs.(kg) Power Feed™ 10R K1780-2 50-800 (1.3-20.3) 75-1200 (2.0-30.5) .025-3/32 (0.6-2.4) .025-1/16 (0.6-1.6) .035-.120 (0.9-3.0) .035-5/64 (0.9-2.0) 8.9 x 10.3 x 8.1 (226 x 261 x 206) 22.4 (10.2) eCell Processes • CV-MIG • Pulsed MIG • Flux-Cored • Metal-Cored ™ Cost Effective Welding Solution The eCell™ welding robot cell is a two-fixed table workstation designed for small to medium sized parts that can be welded without reorientation. The layout is optimized to maximize the work envelope of the robot, and is ideal for flexible manufacturing systems allowing manufacturers to install multiple robots in close proximity to save valuable floor space. Shipped completely assembled and ready for immediate installation and production, the eCell™ is designed to be an attractive and low cost alternative to labor intensive arc welding. • Simple to set-up, easy to operate. • Four side fork-lift access. • Pre-wired with one disconnect switch and fuse protection. • Integrated user interface. • 15 User inputs/outputs available. Output CV DC Input 3 60 PHASE Hz Unit Includes • Fanuc® ArcMate™ 100iBe 6-axis robot • Power Wave® 355M power source • Power Feed® wire drive system (4-Roll) • 360 Amp Air-Cooled Welding Torch • Collision Guard/Torch Protection Software • (2) – 24 X 24 in. (0.6 X 0.6 m) Precision Machined Tooling Plates Key Options • K2391-1 Power REAM® • More options at end of section • 115V 15 Amp auxiliary power receptacle. • High speed digital communication featuring ArcLink®. Literature E10.120 • Complete metal surround flash and safety barrier. • Multi-voltage, offering 230/460/575 Volts, 3-Phase. • Work Zone: H x W x D = 41 x 30 x 39 in. (1.0 x 0.8 x 1.0 m) • ANSI/RIA 15.06-99, and compliant design. 96 Product Name Product Number eCell™ AD1222-10 Input Power 230/460/575/3/60 (20KVA Max) Power Source Current/Voltage/Duty Cycle Feeder/Torch Robot Power Wave® 355M 350A/34V/60% (300A/32V/100%) 4-Roll Feeder 360 Amp A/C Torch (100% CO2) ArcMate™ 100iBe (6-axis) www.lincolnelectric.com/automated-solutions HxWxD inches (mm) Net Weight lbs.(kg) 80 x 90 x 60 (2032 x 2286 x 1524) 2200 (998) Automated Solutions Robot Arm Selections Robotic Systems and Custom Cells ARC Mate 100iB-6S Combine Lincoln’s industry leading welding and cutting expertise with the most recognized name in robotics, FANUC®, and you have a great robotics solution regardless of your application. We have the ability to seamlessly integrate all aspects of the automated welding/cutting process, from analysis to custom and pre-engineered cells, to software, service, and training. ® • 6 kg (13.2 lbs) wrist loading capacity • 6 axes controlled motion • 951 mm (37.4 in.) reach ARC Mate 100iBe • 6 kg (13.2 lbs) wrist loading capacity Pre-Engineered Systems • 6 axes controlled motion You need a time-proven, economical system that’s delivered on time and ready for the production line. Lincoln® offers more than two dozen “drop-in-place” pre-engineered solutions. System designs include: • 1373 mm (54.0 in.) reach ARC Mate 120iBe • Fixed tables • 10 kg (22.4 lbs.) wrist loading capacity • Swing tables • Rotary index tables Shown: System 30 Pre-Engineered System • Dual head and tail stock • 6 axes controlled motion • 1667 mm (65.0 in.) reach Shown: System 30 Custom Cell • H-Frame ARC Mate 120iB/10L • Ferris wheel • 10 kg (22.4 lbs.) wrist loading capacity Custom Robotic Solutions • 6 axes controlled motion From concept to design and build, Lincoln’s® automation engineers work closely with you to understand your manufacturing needs. Correct synergy, creative positioning design and production efficiency are all critical to producing repeatable, high quality, high volume solutions. • 1885 mm (74.0 in.) reach ARC Mate R2000-165F • 165 kg (360 lbs.) wrist loading capacity • 6 axes controlled motion • 2660 mm (104 in.) reach ARC Mate M710.C/20L • 20 kg (44 lbs.) wrist loading capacity • 6 axes controlled motion • 3110 mm (122 in.) reach Power REAM® Robotic Torch Maintenance Center Extend the life of your robotic MIG Torch and improve cycle time in your robotic welding cell with the Power REAM®. This automatic nozzle cleaning station systematically removes and prevents spatter accumulation for enhanced productivity. ARC Mate 120iB/10LT • 10 kg (22.4 lbs.) wrist loading capacity • 6 axes controlled motion (5 rotary motion/1 linear) • 1735 mm (68.3 in.) reach • Up to 30 m (98.4 ft) travel Complete Single Source Robotic Solutions • Welding applications evaluation • Robot feasibility testing • Sample part welding • Computer robot simulations • Return on investment calculations • Complete system design and build • Pre-engineered systems • 24-hour hotline assistance • Operator training • Robot repair/rebuild • In-the-field service support • In-plant start-up assistance • Emergency welder/robot part delivery • Long-term preventative maintenance programs For further information, contact the Automation Team at: automation@lincolnelectric.com or call 216-383-2667 www.lincolnelectric.com/automated-solutions 97 Automated Solutions Automated Solutions Options See “Recommended General Options” pgs. 149-171 for descriptions. Power Wave® i400 General Options K2673-1 Inverter Chasis K2677-1 Integration Kit K2670-1 CE Filter K1543-25 ArcLink® Control Cable K1785-2 Robotic Cable Adapter, 18 in. K1785-12 Control Cable (Heavy Duty), 12 ft. K1785-16 Control Cable (Heavy Duty), 16 ft. K1785-25 Control Cable (Heavy Duty), 25 ft. K1785-50 Control Cable, 14-pin, 50 ft. K1785-100 Control Cable, 14-pin, 100 ft. K940 STT® Sense Lead Kit, 25 ft. K1813-1 Cool-Arc™ 40 Water Cooler 115/1/50/60 — Fume Extraction System Wire Feeder Options K2685-2 AutoDrive™ 4R90 K1780-2 Power Feed™ 10R AutoDrive™ 4R90 General Options K590-7 Water Connection Kit K1785-2 Robotic Cable Adapter, 18 in. K1785-12 Control Cable (Heavy Duty), 12 ft. K1785-16 Control Cable (Heavy Duty), 16 ft. K1785-25 Control Cable (Heavy Duty), 25 ft. K1785-50 Control Cable, 14-pin, 50 ft. K1785-100 Control Cable, 14-pin, 100 ft. — Fume Extraction System Power Sources K2669-1 Power Wave® i400 Power Wave® 455M Robotic & 455M/STT® Robotic General Options K2206-1 DeviceNet Interface Module K2207-2 Ethernet/DeviceNet™ Interface Module K1570-1 Dual Cylinder Platform Undercarriage K1813-1 Cool-Arc™ 40 Water Cooler 115/1/50/60 — Fume Extraction System Wire Feeder Options — Power Feed™ 10R Power Feed™ 10R Drive Roll and Wire Guide Kits See chart in “Recommended General Options” section. General Options K590-7 Water Connection Kit K1785-2 Robotic Cable Adapter, 18 in. K1785-12 Control Cable (Heavy Duty), 12 ft. K1785-16 Control Cable (Heavy Duty), 16 ft. K1785-25 Control Cable (Heavy Duty), 25 ft. K1785-50 Control Cable, 14-pin, 50 ft. K1785-100 Control Cable, 14-pin, 100 ft. K1795-10 Control Cable, 10 ft. K1795-25 Control Cable, 25 ft. K1795-50 Control Cable, 50 ft. K1795-100 Control Cable, 100 ft. K1804-1 Robotic Cable Adapter, 22-pin to 14-pin, 10 ft. K1804-2 Robotic Cable Adapter, 22-pin to 14-pin, 18 in. K1805-1 Robotic Cable Adapter, 14-pin to 22-pin, 18 in. — Fume Extraction System Power Sources — Power Wave® 455M Robotic — Power Wave® 455M/STT® Robotic — Power Wave® 655 Robotic — Power Wave® i400 eCell™ General Options K2391-1 Power REAM® Power REAM® General Options KP2435-1 Reaming Bit, 1/2" with Washer KP2435-3 Reaming Bit, 5/8" with Washer KP2435-5 Reaming Bit, 3/4" with Washer KP2457-1 Anti-Spatter Fluid, 1 gallon K2433-1 Power REAM® Robotic Cable, 20 ft. K2434-1 Remote Power REAM® Reservoir Kit — Fume Extraction System Power Wave® 655 Robotic General Options K1570-1 Dual Cylinder Platform Undercarriage K2681-1 22-pin to 14-pin Adapter Cable Assembly K1813-1 Cool-Arc™ 40 Water Cooler 115/1/50/60 K2444-2 CE Filter — Fume Extraction System 98 www.lincolnelectric.com/automated-solutions • Proven Arc Characteristics • Innovative Packaging Options • Lincoln’s® Q-Certifications Assure Maximum Accountability • Rigorous Raw Material Chemical Composition Analysis PACKAGE OPTIONS PACKAGE OPTIONS Accu-Pak ® Box (AP) Hermetically Sealed Pail (HS) Accu-Trak ® Drum (AD) Plastic Bag (PLB) Accu-Trak ® Reel (AR) Plastic Spool (SP) Bag (B) Sahara ReadyPak ® (SRP) Bulk Bag (BB) Speed-Feed ® Drum (D) Cardboard Carton (CT) Speed-Feed ® Reel (R) Coil (C) Steel Spool (SSP) Easy Open Hermetic Can (EO) Tube (TB) Fiber Spool (FS) Vacuum Sealed Foil Bag (VFB) Foil Bag (FB) Vertical Reel (VR) www.lincolnelectric.com/welding-consumables 99 Consumables Premium Low Hydrogen Electrode MORE of What You Need in a Stick Electrode. MORE CONTROL • • • Square burnoff Excellent restrikes Superior puddle control MORE PROFITABILITY • High deposition rates • Low spatter levels • Easy slag removal • Excellent tie-ins MORE PEACE OF MIND Conforms to AWS, ASME, ABS, Lloyds, DNV, BV, GL & CBA/GSA. Why Buy Anything Else? SM SM 100 www.lincolnelectric.com/welding-consumables Consumables Stick Electrode Electrode Name AWS Class Recm’d Polarity General Description Diameter Package inches Weight Lbs. Product Number Steel – Carbon & Low Alloy Fast Freeze, Out-of-Position, Mild Steel Stick Electrodes Fleetweld® 35 E6011 AC DC± Operators consistently give this electrode high marks. This quality Lincoln product is a proven performer for sheet metal welding applications and AC pipe welding. Fleetweld 35 is a great electrode to use on jobs where the steel isn’t clean. 3/32 1/8 5/32 3/32 1/8 5/32 3/16 7/32 1/4 30CT (10EO) 30CT (10EO) 30CT (10EO) 50CT 50CT 50CT 50CT 50CT 50CT ED032567 ED032568 ED032569 ED028152 ED028153 ED028154 ED028155 ED032301 ED028157 Fleetweld® 35LS E6011 AC DC± Specifically designed for making tack welds under Innershield® deposits. Use Fleetweld® 35LS with confidence on plated, dirty, painted, or greasy steel. It’s an outstanding stick choice for AC pipe welding, for applications that require deep penetration, and in jobs where x-ray quality welds are required. 1/8 5/32 50CT 50CT ED028158 ED028159 Fleetweld® 180 E6011 AC DC± Got a small AC welder? Here’s your electrode! Fleetweld® 180 offers excellent arc stability for excellent performance with power sources as low as 50V opencircuit voltage (OCV). A great stick electrode with the ability to start easily on low open circuit voltage welders. 3/32 1/8 5/32 3/32 1/8 5/32 1/8 3/32 1/8 5/32 6CT (1TB) 6CT (1TB) 6CT (1TB) 20CT (5CT) 20CT (5CT) 20CT (5CT) 30CT (10EO) 50EO 50EO 50EO ED031152 ED031722 ED031723 ED030562 ED030563 ED031724 ED032571 ED010110 ED010105 ED010114 Fleetweld® 22 E6022 DC+ AC Developed specifically for floor decking and other applications where burnthrough spot welding on sheet metal is required. Fleetweld® 22 is great for galvanized or plated sheet steel, as well as on steel that is painted or dirty. 1/8 5/32 50CT 50CT ED021896 ED021895 Fast Freeze, High Deposition, Mild Steel Stick Electrode Jetweld® 1 E7024-1 AC DC± When the project involves large welds, you can’t pick a more user-friendly electrode! Operators appreciate Jetweld® 1’s smooth bead and high deposition rates. A great general purpose electrode for single or multi-pass applications. 1/8 5/32 3/16 7/32 1/4 50CT 50CT 50CT 50CT 50CT ED010362 ED010372 ED010366 ED010375 ED010360 Jetweld® 2 E6027 AC DC± When the job demands x-ray quality welds, high deposition rates, and excellent wash-in, reach for Jetweld® 2. We’ve designed Jetweld® 2 for peak performance on multiple pass welds, and fast-fill single pass welds. 5/32 3/16 1/4 50CT 50CT 50CT ED010502 ED010501 ED010500 1/8 5/32 3/16 7/32 1/4 50CT 50CT 50CT 50CT 50CT ED010319 ED010327 ED010323 ED010330 ED010315 Fast Freeze, High Speed, Mild Steel Stick Electrodes Fleetweld® 7 Package Code Key: E6012 DCAC CT = Cardboard Carton Got a variety of jobs that a single all-position electrode has to handle? Choose Lincoln Electric’s Fleetweld® 7. This versatile, high-speed electrode is a real workhorse on sheet metal lap joints and fillet welds. It’s also a great choice for poor fit-up welding jobs. EO = Easy Open Hermetic Can TB = Tube www.lincolnelectric.com/welding-consumables 101 Consumables Stick Electrode, con’t. Electrode Name AWS Class Recm’d Polarity General Description Diameter Package inches Weight Lbs. Product Number Steel – Carbon & Low Alloy, con’t. Fast Freeze, High Speed, Mild Steel Stick Electrodes, con’t. Fleetweld® 37 E6013 AC DC± Here’s a terrific all-position electrode for low amperage welding on sheet metal—especially in applications where appearance is important. We’ve designed Fleetweld® 37 for excellent performance with smaller AC welders having low open-circuit voltages. It’s an excellent choice for jobs involving irregular or short welds that require a change in position. 3/32 1/8 1/16 5/64 3/32 1/8 5/32 3/32 1/8 5/64 3/32 1/8 5/32 3/16 6CT (1TB) 6CT (1TB) 20CT (5CT) 20CT (5CT) 20CT (5CT) 20CT (5CT) 20CT (5CT) 30CT (10EO) 30CT (10EO) 50CT 50CT 50CT 50CT 50CT ED031726 ED031727 ED030692 ED030691 ED030564 ED030565 ED031729 ED032573 ED032574 ED010170 ED010161 ED010153 ED010165 ED010156 Fleetweld® 47 E7014 AC DC± Fleetweld® 47 features high deposition rates for fast performance. Operators love this easy-to-use, all-position electrode! Choose Fleetweld® 47 for sheet metal lap joints and fillet welds, general purpose plate welding and maintenance jobs. 3/32 1/8 3/32 1/8 5/32 3/32 1/8 5/32 3/16 6CT (1TB) 6CT (1TB) 20CT (5CT) 20CT (5CT) 20CT (5CT) 50CT 50CT 50CT 50CT ED031713 ED031153 ED030566 ED030567 ED031742 ED010189 ED010183 ED010193 ED010186 Low Hydrogen, Mild Steel Stick Electrodes Excalibur® 7018 MR E7018 H4R Excalibur® 7018-1 MR E7018-1 H4R Package Code Key: 102 DC+ AC There’s a long list of reasons why operators are so loyal to Excalibur® 7018. They tell us they love the clean puddle, the square coating burnoff, the easy all-position handling and the excellent wash-in characteristics. It’s a terrific choice for jobs that involve steels with poor weldability. 3/32 1/8 5/32 3/32 1/8 5/32 3/32 1/8 5/32 3/16 7/32 1/4 6CT (1TB) 6CT (1TB) 6CT (1TB) 30CT (10EO) 30CT (10EO) 30CT (10EO) 50EO 50EO 50EO 50EO 50EO 50EO ED032086 ED031468 ED032087 ED032588 ED032589 ED032590 ED028280 ED028281 ED028282 ED028283 ED028917 ED028918 DC+ AC When the job involves critical, out-of-position welding, reach for Lincoln Electric’s® Excalibur® 7018-1. It offers a beautifully clean weld puddle, uniform slag follow, and superior wash-in with no undercutting. Also great for welding on steels with marginal weldability. 3/32 1/8 3/32 1/8 5/32 3/16 7/32 1/4 30CT (10EO) 30CT (10EO) 50EO 50EO 50EO 50EO 50EO 50EO ED032591 ED032592 ED028700 ED028702 ED028704 ED028706 ED028919 ED028920 CT = Cardboard Carton EO = Easy Open Hermetic Can TB = Tube www.lincolnelectric.com/welding-consumables Consumables Stick Electrode, con’t. Electrode Name AWS Class Recm’d Polarity General Description Diameter Package inches Weight Lbs. Product Number Steel – Carbon & Low Alloy, con’t. Low Hydrogen, Mild Steel Stick Electrodes, con’t. Lincoln® 7018AC E7018 H8 AC DC± AC? DC? This electrode performs beautifully either way! Lincoln® 7018AC is a great choice for low open circuit voltage AC power sources. Cold restrikes are no problem with this versatile, all-position electrode. 3/32 1/8 3/32 1/8 5/32 3/32 1/8 5/32 6CT(1TB) 6CT(1TB) 20CT(5CT) 20CT(5CT) 20CT(5CT) 50EO 50EO 50EO ED031714 ED031715 ED030568 ED030569 ED031736 ED031732 ED031734 ED031738 Jetweld® LH-70 E7018 H4R DC+ AC A top-choice electrode for welding on thick sections and restrained joints when cracking is an issue. It’s also a good call when the project involves hard-to-weld steels. Jetweld® LH-70 also offers high deposition rates. 3/32 1/8 5/32 3/32 1/8 5/32 3/16 7/32 1/4 30CT(10EO) 30CT(10EO) 30CT(10EO) 50EO 50EO 50EO 50EO 50EO 50EO ED032582 ED032583 ED032584 ED010568 ED010561 ED010575 ED010564 ED010577 ED010558 Jet-LH®-78 MR E7018 H4R DC+ AC Great for jobs on mild steel and some high-strength low-alloy steels. It also tolerates high sulfur and high silicon steels. Jet-LH®-78 MR features higher tensile strength for stress-relieved properties. 3/32 1/8 5/32 3/32 1/8 5/32 3/32 1/8 5/32 3/16 7/32 1/4 40CT (5CT) 40CT (5CT) 40CT (5CT) 30CT (10EO) 30CT (10EO) 30CT (10EO) 50EO 50EO 50EO 50EO 50EO 50EO ED030174 ED030175 ED030176 ED032585 ED032586 ED032587 ED015161 ED015198 ED015141 ED015186 ED015258 ED015383 Excalibur® 7028 E7028 H8 AC DC+ If high production and low hydrogen deposits matter, count on Excalibur® 7028. This electrode’s fast, easy restriking characteristics make it great for skip and tack welding. Good notch toughness down to 0°F (-18°C). 5/32 3/16 7/32 50EO 50EO 50EO ED032636 ED032637 ED032638 . Low Hydrogen, Low Alloy Steel Stick Electrodes Excalibur® 7018-A1 MR E7018-A1 H4R DC+ AC Excalibur® 7018-A1 MR low hydrogen electrode is an outstanding choice for all position welding of 0.50% molybdenum low alloy steels of 50 ksi (345 MPa) minimum yield strength. 3/32 1/8 5/32 3/32 1/8 5/32 30CT(10EO) 30CT(10EO) 30CT(10EO) 50EO 50EO 50EO ED032593 ED032594 ED032595 ED030862 ED030863 ED030864 Excalibur® 8018-C1 MR E8018-C1 H4R DC+ AC Excalibur® 8018-C1 MR is the ideal moisture resistant electrode for welding on equipment and pipe that transport liquid ammonia, propane and other gases. An excellent all position electrode for applications requiring a nominal 2-1/4% nickel deposit. 3/32 1/8 5/32 3/32 1/8 5/32 3/16 7/32 1/4 30CT(10EO) 30CT(10EO) 30CT(10EO) 50EO 50EO 50EO 50EO 50EO 50EO ED032596 ED032597 ED032598 ED030876 ED030877 ED030878 ED030879 ED030881 ED030880 Package Code Key: CT = Cardboard Carton EO = Easy Open Hermetic Can TB = Tube www.lincolnelectric.com/welding-consumables 103 Consumables Stick Electrode, con’t. Electrode Name AWS Class Recm’d Polarity General Description Diameter Package inches Weight Lbs. Product Number Steel – Carbon & Low Alloy, con’t. Low Hydrogen, Low Alloy Steel Stick Electrodes, con’t. Excalibur® 8018-C3 MR E8018-C3 H4R DC+ AC Excalibur® 8018-C3 MR is a 1% nickel all position electrode for fabrication or repair of 1% nickel steels, as well as a wide variety of other low alloy and carbon steels. 3/32 1/8 5/32 3/32 1/8 E5/32 3/16 7/32 1/4 30CT(10EO) 30CT(10EO) 60CT(10EO) 50EO 50EO 50EO 50EO 50EO 50EO ED032599 ED032600 ED032601 ED030892 ED030893 ED030894 ED030895 ED030897 ED030896 Excalibur® 9018M MR E9018-M H4R DC+ Excalibur® 9018M MR is intended for welding high strength steels of 90,000 psi (620 MPa) tensile strength and higher. 3/32 1/8 5/32 3/16 3/32 1/8 5/32 3/16 30CT(10EO) 30CT(10EO) 30CT(10EO) 30CT(10EO) 50EO 50EO 50EO 50EO ED032602 ED032603 ED032604 ED032605 ED030868 ED030869 ED030870 ED030871 Excalibur® 11018M MR™ E11018M-H4R DC+ Excalibur® 11018M MR™ is designed primarily for joining high strength steel types in the as-welded or stress relieved conditions with excellent low temperature impact properties and robust welding procedures. All-position welding, except verticle down. 3/32 1/8 5/32 3/32 1/8 5/32 3/16 30CT(10EO) 30CT(10EO) 30CT(10EO) 50EO 50EO 50EO 50EO ED032606 ED032607 ED032608 ED031975 ED031976 ED031977 ED031978 Jetweld® LH-90 MR E8018-B2 H4R E9018-G H4R DC+ AC LH-90 MR was designed to meet the rigorous demands of high temperature, high pressure piping assignments. This electrode offers a nominal 1-1/4% chromium, 1/2% molybdenum deposit and meets the requirements of high tensile (90,000 psi) steels. 1/8 5/32 50EO 50EO ED015436 ED015426 Jet-LH® 8018-B2 MR E8018-B2 H4R* DC+ AC If your welding involves 1-1/4% chromium and 1/2% moly pipe, tubes, boilers or castings, you’ll want Jet-LH® 8018-B2 MR as your welding electrode. It offers a 1-1/4% chromium and 1/2% molybdenum deposit. Reach for this electrode when operating temperatures exceed 850°F (450°C). 3/32 1/8 5/32 25EO 50EO 50EO ED023472 ED023473 ED023474 Great low hydrogen stick electrode. For welding 2-1/4% chromium and 1% molybdenum steels when heat treating is required. Good mechanical properties in the as-welded and stress relieved condition. Jet-LH® 9018-B3 MR is a great choice when temperatures exceed 850°F (450°C). 3/32 1/8 5/32 25EO 50EO 50EO ED023475 ED023476 ED023477 (*3/32: E8018-B2 H4) Jet-LH 9018-B3 MR ® E9018-B3 H4R* DC+ AC (*3/32: E9018-B3 H4) Fill Freeze, Out-Of-Position Pipe Welding, Mild Steel & Low Alloy Steel Stick Electrodes Fleetweld® 5P E6010 DC+ Fleetweld® 5P is a great choice for welding on dirty, rusty, greasy or painted steel – especially in vertical or overhead applications. 3/32 1/8 5/32 3/32 1/8 5/32 3/32 1/8 5/32 3/16 7/32 1/4 40CT(5CT) 40CT(5CT) 40CT(5CT) 30CT(10EO) 30CT(10EO) 30CT(10EO) 50EO 50EO 50EO 50EO 50EO 50EO ED030141 ED030142 ED030143 ED032561 ED032562 ED032563 ED010211 ED010203 ED010216 ED010207 ED010219 ED010200 Fleetweld® 5P+ E6010 DC+ Lincoln’s® Fleetweld® 5P+ is ideal for steel that’s less than clean. It’s a first choice for pipe welding, and vertical-up and overhead plate welding. This electrode is a longtime favorite among operators who handle cross-country and in-plant pipe welding. 3/32 1/8 5/32 3/32 1/8 5/32 F3/16 30CT(10EO) 30CT(10EO) 30CT(10EO) 50EO 50EO 50EO 50EO ED032564 ED032565 ED032566 ED010283 ED010278 ED010285 ED010281 Package Code Key: 104 CT = Cardboard Carton EO = Easy Open Hermetic Can TB = Tube www.lincolnelectric.com/welding-consumables Consumables Stick Electrode, con’t. Electrode Name AWS Class Recm’d Polarity General Description Diameter Package inches Weight Lbs. Product Number Steel – Carbon & Low Alloy, con’t. Fill Freeze, Out-Of-Position Pipe Welding, Mild Steel & Low Alloy Steel Stick Electrodes, con’t. Shield-Arc® 85 E7010-A1 DC+ Need a reliable, all-position stick electrode for high tensile steel pipe? Here’s your electrode! Shield-Arc® 85 produces a 70,000 psi, 1/2% molybdenum weld deposit for use on 1/2% molybdenum pipe steels and API 5LX-42 through X-56 line pipe. 3/32 1/8 5/32 3/16 50EO 50EO 50EO 50EO ED012893 ED012885 ED012896 ED012889 Shield-Arc® HYP+ E7010-P1 DC+ Tendency for “fingernailing” and electrode sticking have been virtually eliminated! Designed for all passes of API 5LX-52 through X-65 high strength pipe. Shield-Arc® HYP+ provides the welder with a clean, visible weld puddle and superior puddle control. A true E7010-P1 electrode. 1/8 5/32 3/16 50EO 50EO 50EO ED029511 ED029513 ED029509 Shield-Arc® 70+ E8010-G DC+ Here’s an electrode that makes short work of even the most challenging high silicon pipe applications! Shield Arc® 70+ is an outstanding choice for API 5LX-56 through X-70 grade pipe, as well as for a wide range of sheet metal welding assignments. 1/8 5/32 3/16 50EO 50EO 50EO ED012841 ED012849 ED012845 Shield-Arc® 80 E8010-G DC+ When your job involves vertical down welding on high strength pipe, reach for Lincoln’s® Shield-Arc® 80 electrode. This dependable stick electrode offers the perfect combination of low temperature impact properties and deep penetration. It handles all passes on API 5LX-56 through X-70 pipe. Excellent “stacking” ability is a feature of Shield-Arc® 80, that maximizes productivity on the job site. Also meets AWS E8010-P1 requirements. (3.2 mm) (4.0 mm) (5.0 mm) 50EO 50EO 50EO ED021400 ED021401 ED020922 Shield-Arc® 90 E9010-G DC+ An all-position pipe electrode that’s a great choice when the task is vertical down welding on API 5LX-70 through X-80 pipe. Shield-Arc® 90 also performs well in situations where low hydrogen processes are not practical, and when welding on dirty steels. (3.2 mm) (4.0 mm) (5.0 mm) 50EO 50EO 50EO EDS01693 EDS01694 EDS01695 Package Code Key: CT = Cardboard Carton EO = Easy Open Hermetic Can TB = Tube www.lincolnelectric.com/welding-consumables 105 Consumables TIG Cut Lengths Electrode Name AWS Class General Description Diameter Package inches Weight Lbs. Product Number Carbon Steel Gas Welding Lincoln® R45 R45 General purpose oxyfuel rod for welding mild steels. 1/16 3/32 1/8 1/16 3/32 1/8 20CT(2TB) 20CT(2TB) 20CT(2TB) 10CT 10CT 10CT ED025392 ED025395 ED025398 ED025394 ED025397 ED025400 Lincoln® R60 R60 Oxyfuel rod for welding a variety of steels where additional strength and ductility are needed. 1/16 3/32 1/8 1/16 3/32 1/8 20CT(2TB) 20CT(2TB) 20CT(2TB) 10CT 10CT 10CT ED025401 ED025404 ED025407 ED025403 ED025406 ED025409 Carbon Steel TIG Welding Lincoln® ER70S-2 ER70S-2 Triple deoxidized rod which produces x-ray quality welds over most surface conditions. 1/16 3/32 1/8 1/16 3/32 1/8 1/16 3/32 1/8 20CT(5TB) 20CT(5TB) 20CT(5TB) 10CT 10CT 10CT 50CT 50CT 50CT ED025880 ED025881 ED025882 ED025439 ED025442 ED025445 ED026649 ED026650 ED026651 Lincoln® ER70S-6 ER70S-6 High quality rod with high levels of Mn and Si which produces sound welds with excellent wetting action. 1/16 3/32 1/8 1/16 3/32 1/8 1/16 3/32 1/8 20CT(5TB) 20CT(5TB) 20CT(5TB) 10CT 10CT 10CT 50CT 50CT 50CT ED025877 ED025878 ED025879 ED025448 ED025451 ED025454 ED026652 ED026653 ED026654 Stainless Steel Lincoln® ER308/308L ER308, ER308L For joining 304 and 304L and other “18-8” stainless steels. 1/16 3/32 1/8 1/16 3/32 1/8 1/16 3/32 1/8 10CT(1TB) 10CT(1TB) 10CT(1TB) 10CT 10CT 10CT 50CT 50CT 50CT ED025410 ED025413 ED025416 ED025412 ED025415 ED025418 ED026655 ED026656 ED026657 Lincoln® ER309/309L ER309, ER309L For 309 stainless steels and joining carbon steels or low alloy steels to stainless steels. 1/16 3/32 1/8 1/16 3/32 1/8 1/16 3/32 1/8 10CT(1TB) 10CT(1TB) 10CT(1TB) 10CT 10CT 10CT 50CT 50CT 50CT ED025419 ED025422 ED025425 ED025421 ED025424 ED025427 ED026658 ED026659 ED026660 (Please refer to page 124 for additional Stainless, Nickel and High Alloy TIG cut lengths.) Package Code Key: 106 CT = Cardboard Carton TB = Tube www.lincolnelectric.com/welding-consumables Consumables TIG Cut Lengths, con’t. Electrode Name AWS Class General Description Diameter Package inches Weight Lbs. Product Number ER316, ER316L For joining 316L stainless steels. 1/16 3/32 1/8 1/16 3/32 1/8 1/16 3/32 1/8 10CT(1TB) 10CT(1TB) 10CT(1TB) 10CT 10CT 10CT 50CT 50CT 50CT ED025428 ED025431 ED025434 ED025430 ED025433 ED025436 ED026661 ED026662 ED026663 SuperGlaze® 4043 ER4043 Aluminum-silicon alloy for use on many weldable cast and wrought aluminum alloys. The silicon addition improves puddle fluidity, making it a preferred alloy. 1/16 3/32 1/8 1/16 3/32 1/8 10CT 10CT 10CT 25CT 25CT 25CT ED031111 ED031112 ED031113 ED026664 ED026665 ED026666 SuperGlaze® 5356 ER5356 Aluminum-magnesium alloy for use on many weldable cast and wrought aluminum alloys. SuperGlaze® 5356 is generally chosen for its high shear strength. 1/16 3/32 1/8 1/16 3/32 1/8 10CT 10CT 10CT 25CT 25CT 25CT ED031108 ED031109 ED031110 ED026667 ED026668 ED026669 Stainless Steel, con’t. Lincoln® ER316/316L Aluminum A fabricator from Bll Davis Racing® TIG welds a seat for a NASCAR ® racecar using Lincoln® machines and consumables. (Please refer to page 124 for additional Stainless, Nickel and High Alloy TIG cut lengths.) Package Code Key: CT = Cardboard Carton TB = Tube www.lincolnelectric.com/welding-consumables 107 Consumables Smooth Feeding Premium MIG Wire with MicroGuard ® Ultra Surface Treatment MORE of What You Need in a MIG Wire. MORE EFFICIENCY Thanks to a smoother arc and reduced cleaning time. MORE PRODUCTION Thanks to a smoother feed and less downtime. Smooth Arc MORE PEACE OF MIND Thanks to Lincoln Electric’s®® 100% Satisfaction Guarantee. Guarabtee. Why Buy Anything Else? SM SM 108 www.lincolnelectric.com/welding-consumables Consumables Consumables MIG Wires ® Electrode Name AWS Class Our MicroGuard ® Ultra surface treatment, with proprietary arc enhancement agents, facilitates excellent weld puddle control, very good wetting action, straight bead edges and a wider operating range. Plus, the exceptional feeding characteristics of SuperArc ® & SuperGlide ®, made possible by MicroGuard ® Ultra surface treatment, translate to reduced down-time and high operator appeal. General Description Diameter Package inches Weight Lbs. Product Number Mild Steel Wire SuperArc® L-50 ER70S-3 Our most popular MIG wire, SuperArc® L-50, premium copper coated wire, is an excellent choice for 70,000 psi (482 MPa) tensile strength, carbon steel base materials. SuperArc® L-50 has moderate levels of silicon and manganese for deoxidation and cleaning action. Designed for use on clean, oil-free, and rust-free base material. SuperArc® L-50 also has an excellent reputation for feedability and trouble-free performance. Shielding gases include argon/carbon dioxide blends, argon/oxygen blends, or straight carbon dioxide. .030 .035 .045 .030 .035 .045 .035 .045 .052 .035 .045 .035 .045 .052 1/16 .035 .045 .052 1/16 .030 .035 .040 .045 .052 .035 .045 .052 1/16 1/16 .035 .045 .052 1/16 .035 .045 .052 1/16 .035 .045 .052 1/16 .035 .045 .052 1/16 30SP 30SP 30SP 33SSP 33SSP 33SSP 44SSP 44SSP 44SSP 44FS 44FS 60C 60C 60C 60C 60FS 60FS 60FS 60FS 500AD 500AD 500AD 500AD 500AD 500AP 500AP 500AP 500AP 600D 1000R 1000R 1000R 1000R 1000AR 1000AR 1000AR 1000AR 1000AD 1000AD 1000AD 1000AD 900AP 1000AP 1000AP 1000AP ED016102 ED016097 ED016098 ED031407 ED031408 ED031409 ED031914 ED031915 ED031916 ED021268 ED021270 ED011301 ED011306 ED011311 ED011317 ED021269 ED021271 ED021273 ED027274 ED029223 ED021052 ED028729 ED020526 ED020527 ED030025 ED030026 ED030027 ED031139 ED011316 ED011647 ED011648 ED011649 ED011650 ED021361 ED020524 ED020525 ED029222 ED028825 ED028826 ED029082 ED029083 ED030659 ED030660 ED030661 ED031182 SuperGlide® S3 ER70S-3 SuperGlide® S3, our premium bare MIG wire, like our SuperArc® L-50, is an excellent choice for 70,000 psi (482 MPa) tensile strength, carbon steel base materials. SuperGlide® S3 has moderate silicon and manganese deoxidizer levels and has an excellent reputation for feedability and trouble-free performance. Designed for use on clean, oil-free, and rust-free base material. SuperGlide® S3 MIG wire is an excellent choice when a bare or non-copper coated ER70S-3 wire is preferred. Shielding gases include argon/carbon dioxide blends, argon/oxygen blends, or straight carbon dioxide. .035 .045 .035 .045 .052 .045 1/16 .045 44FS 44FS 500AD 500AD 500AD 1000R 1000R 1000AD ED028621 ED028622 ED030772 ED030773 ED030774 ED028625 ED028633 ED029087 Package Code Key: AD = Accu-Trak ® Drum R = Speed Feed ® Reel AP = Accu-Pak ® Box SP = Plastic Spool AR = Accu-Trak ® Reel C = Coil SSP = Steel Spool VR = Vertical Reel www.lincolnelectric.com/welding-consumables CT = Cardboard Carton FS = Fiber Spool 109 Consumables MIG Wires, con’t. Our MicroGuard ® Ultra surface treatment, with proprietary arc enhancement agents, facilitates excellent weld puddle control, very good wetting action, straight bead edges and a wider operating range. Plus, the exceptional feeding characteristics of SuperArc ® & SuperGlide ®, made possible by MicroGuard ® Ultra surface treatment, translate to reduced down-time and high operator appeal. ® Electrode Name AWS Class General Description Diameter Package inches Weight Lbs. Product Number Mild Steel Wire, con’t. SuperArc® L-54 ER70S-4 SuperArc® L-54 premium copper coated MIG wire is your first choice when welding on metals with a light to medium presence of millscale. For best performance, use on clean, oil-free, and rust-free base material. Improved wetting at the toes of a weld when compared to welds made with ER70S-3 electrode. SuperArc® L-54 has higher silicon and manganese deoxidizer levels than AWS ER70S-3 electrodes to tolerate surface contaminants. Shielding gases include argon/carbon dioxide blends, argon/oxygen blends, or straight carbon dioxide. .035 .045 .052 .035 .035 .045 .052 .045 .035 .045 .052 1/16 44SSP 44SSP 44SSP 44FS 500AD 500AD 500AD 500AP 1000AD 1000AD 1000AD 1000AD ED031052 ED031053 ED031054 ED021117 ED031033 ED031034 ED031035 ED031041 ED031036 ED031037 ED031038 ED031039 SuperArc® L-56 ER70S-6 Lincoln’s® premium copper coated MIG wire, SuperArc® L-56 is an excellent choice for welding on metals with a medium to high presence of millscale. For best performance, use on clean, oil-free, and rust-free base material. Best weld appearance and toe wetting when compared to ER70S-3 and ER70S-4 classifications. SuperArc® L-56 has high silicon and manganese deoxidizer levels. Superior feedability and excellent arc characteristics are trademarks of SuperArc® L-56. Shielding gases include argon/carbon dioxide blends, argon/oxygen blends, or straight carbon dioxide. .025 .030 .035 .025 .030 .035 .045 .030 .035 .045 .030 .035 .045 .035 .045 .035 .040 .045 .052 .035 .045 .052 1/16 .035 .045 .052 .035 .045 .052 .030 .035 .045 .052 1/16 10CT(2SP) 10CT(2SP) 10CT(2SP) 12.5SP 12.5SP 12.5SP 12.5SP 30SP 30SP 30SP 33SSP 33SSP 33SSP 44SSP 44SSP 44FS 44FS 44FS 44FS 60C 60C 60C 60C 60FS 60FS 60FS 250AD 250AD 250AD 500AD 500AD 500AD 500AD 500AD ED030583 ED030631 ED030632 ED015790 ED023334 ED028676 ED029042 ED016104 ED016099 ED016100 ED031410 ED031411 ED031412 ED025945 ED025946 ED021274 ED027384 ED021276 ED021278 ED011655 ED011659 ED011663 ED011666 ED021275 ED021277 ED021279 ED029914 ED029915 ED029916 ED030771 ED021056 ED020532 ED020533 ED029225 Package Code Key: 110 AD = Accu-Trak® Drum R = Speed Feed® Reel AP = Accu-Pak® Box SP = Plastic Spool AR = Accu-Trak® Reel C = Coil SSP = Steel Spool VR = Vertical Reel CT = Cardboard Carton www.lincolnelectric.com/welding-consumables FS = Fiber Spool Consumables MIG Wires, con’t. Our MicroGuard ® Ultra surface treatment, with proprietary arc enhancement agents, facilitates excellent weld puddle control, very good wetting action, straight bead edges and a wider operating range. Plus, the exceptional feeding characteristics of SuperArc® & SuperGlide®, made possible by MicroGuard ® Ultra surface treatment, translate to reduced down-time and high operator appeal. ® Electrode Name AWS Class General Description Diameter Package inches Weight Lbs. Product Number .035 .045 .052 .035 .045 .052 1/16 .035 .045 .052 .035 .040 .045 .052 1/16 .035 .045 .052 1/16 500AP 500AP 500AP 1000R 1000R 1000R 1000R 1000AR 1000AR 1000AR 1000AD 1000AD 1000AD 1000AD 1000AD 900AP 1000AP 1000AP 1000AP ED030028 ED030029 ED030030 ED011734 ED011735 ED011736 ED011737 ED021362 ED020530 ED020531 ED028827 ED031032 ED028828 ED029084 ED029085 ED030662 ED030663 ED030664 ED031184 .035 .045 .052 .035 .045 .052 .035 .045 .035 .045 44FS 44FS 44FS 500AD 500AD 500AD 1000AR 1000AR 1000AD 1000AD ED028635 ED028636 ED028637 ED030694 ED030695 ED030696 ED028642 ED028643 ED029089 ED029090 .035 .045 .052 .045 33SSP 33SSP 60C 500AD ED031415 ED031416 ED029968 ED027345 Mild Steel Wire, con’t. SuperArc® L-56, con’t. SuperGlide® S6 ER70S-6 Lincoln’s® premium bare, mild steel MIG wire, SuperGlide® S6 is an excellent choice for welding on metals with a medium to high presence of millscale. For best performance use on clean, oil-free, and rust-free base material. S6 will tolerate higher levels of surface contaminants than ER70S-3 or S-4 electrodes. Best weld appearance and toe wetting when compared to ER70S-3 and ER70S-4 classifications. High silicon and manganese deoxidizer levels. SuperGlide® S6 MIG wire is the choice for you when a bare or non-copper coated ER70S-6 wire is preferred. Shielding gases include argon/carbon dioxide blends, argon/oxygen blends, or straight carbon dioxide. Low Alloy Wire SuperArc® LA-75 Package Code Key: ER80S-Ni1 SuperArc® LA-75 is a premium copper coated, low alloy MIG wire certified to meet 80,000 psi (552 MPa) minimum tensile strength. Optimal mechanical properties are achieved with a 98-95% argon, 2-5% oxygen shielding gas blend. Can be welded with 90% argon, 10% carbon dioxide gas blend, as well as 75% argon, 25% carbon dioxide mixture. Charpy V-Notch impact testing meets or exceeds 20 ft. lbs. (27 J) at -50°F (-46°C). LA-75 delivers a weld deposit with outstanding corrosion resistance for use on ASTM A588 weathering steels. AD = Accu-Trak ® Drum R = Speed Feed ® Reel AP = Accu-Pak ® Box SP = Plastic Spool AR = Accu-Trak® Reel C = Coil CT = Cardboard Carton SSP = Steel Spool VR = Vertical Reel www.lincolnelectric.com/welding-consumables FS = Fiber Spool 111 Consumables MIG Wires, con’t. Our MicroGuard ® Ultra surface treatment, with proprietary arc enhancement agents, facilitates excellent weld puddle control, very good wetting action, straight bead edges and a wider operating range. Plus, the exceptional feeding characteristics of SuperArc® & SuperGlide®, made possible by MicroGuard ® Ultra surface treatment, translate to reduced down-time and high operator appeal. ® Electrode Name AWS Class General Description Diameter Package inches Weight Lbs. Product Number Low Alloy Wire, con’t. SuperArc® LA-90 ER80S-D2 ER90S-D2 (ER90S-G) SuperArc® LA-90 is our premium copper coated, low alloy MIG wire manufactured to meet tensile strength requirements of 80,000 to 90,000 psi (552-620 MPa) minimum. The addition of 0.5% molybdenum provides strength after stress relief. Ideal selection when welding ASTM A182, A217, A234 and A335 high temperature pipe, fittings, flanges and valves and A336 pressure vessel forgings. Best mechanical properties are achieved with an 98-95% argon, 2-5% oxygen shielding gas blend. .035 .045 .035 .045 .052 .035 .035 .045 1/16 .045 .035 .045 .052 .045 .052 .035 .045 .052 .035 .045 .052 33SSP 33SSP 44SSP 44SSP 44SSP 44FS 60C 60C 60C 60FS 500AD 500AD 500AD 1000R 1000R 1000AR 1000AR 1000AR 1000AD 1000AD 1000AD ED031413 ED031414 EDS30775 EDS30776 EDS30777 ED029546 ED011088 ED014779 ED013999 EDS01380 EDS01372 ED001378 ED026627 ED014828 EDS01383 EDS29593 EDS29594 EDS29595 EDS29590 ED029591 EDS29592 SuperArc® LA-100 ER100S-G ER110S-G MIL-100S-1 (Military) SuperArc® LA-100, our premium copper coated, low alloy MIG wire is designed for use on 100,000 psi (690 MPa) tensile base material and those materials that require a minimum yield strength of 82,000 psi (565 MPa). Excellent for welding on ASTM A514, A543, A724 and A782 quenched and tempered plate or HY-80 base material. LA-100 provides excellent impact properties under higher heat input conditions. Best mechanical properties are achieved with an 98-95% argon, 2-5% oxygen shielding gas blend or 95% argon, 5% CO2. Also meets MIL-E-23765/2C, /2D, /2E specifications as a MIL-100S-1 classification. .045 .035 .045 .052 .045 1/16 .035 .045 33SSP 44SSP 44SSP 44SSP 60C 60C 500AD 500AD ED031417 EDS30778 EDS30779 EDS30780 ED010993 ED010996 ED031445 EDS01162 Package Code Key: 112 AD = Accu-Trak® Drum R = Speed Feed ® Reel AP = Accu-Pak ® Box SP = Plastic Spool AR = Accu-Trak ® Reel C = Coil CT = Cardboard Carton SSP = Steel Spool VR = Vertical Reel www.lincolnelectric.com/welding-consumables FS = Fiber Spool Consumables Premium Aluminum MIG Wire MORE of What You Need in a MIG Wire. MORE QUALITY Thanks to the cleanest wire in the industry. MORE PRODUCTIVITY Thanks to a smoothest feeding wire in the industry. MORE PEACE OF MIND Thanks to Lincoln Electric’s® 100% Satisfaction Guarantee. Why Buy Anything Else? SM www.lincolnelectric.com/welding-consumables 113 Consumables Aluminum MIG Wires SuperGlaze® controls the problems usually associated with aluminum wire feeding such as birdnesting, tangling and burnback, by providing a pristine surface condition and feeding the wire with less force than typical competitive products. Electrode Name AWS Class General Description Diameter Package inches Weight Lbs. Product Number SuperGlaze® 1100 ER1100 SuperGlaze® 1100 is highly resistant to chemical corrosion and has good crack resistance. Suitable for electrical and chemical applications utilizing aluminum base metal with little or no alloying elements. Like all 1XXX filler alloys, Lincoln’s® SuperGlaze® 1100 is the softest aluminum MIG wire and requires extra care to ensure good feeding. 3/64 16SP EDS28407 SuperGlaze® 4043 ER4043 SuperGlaze® 4043 is a great choice for the welding of heat-treatable base alloys and more specifically the 6XXX series alloys. It has a lower melting point and more fluidity than the 5XXX series filler alloys and is preferred by welders because of its favorable operating characteristics. ER4043 type wires are also less sensitive to weld cracking with the 6XXX series base alloys. SuperGlaze® 4043 is suitable for sustained elevated temperature service, i.e. above 150°F (65°C). .030 .035 3/64 .035 3/64 3/64 1/16 20CT(1SP) 20CT(1SP) 20CT(1SP) 16SP 16SP 20SP 20SP ED030307 ED030308 ED030310 ED028395 ED028397 ED029234 ED030281 SuperGlaze® 4047 ER4047 A lower melting point and higher fluidity are two advantages SuperGlaze® 4047 has over its cousin SuperGlaze® 4043. SuperGlaze® 4047 produces very clean weld deposits and possesses excellent operator appeal. It can be used as a substitute for an ER4043 type wire to increase silicon in the weld metal, minimize hot cracking, and produce higher fillet weld shear strength. SuperGlaze® 4047 is suitable for sustained elevated temperature service, i.e. above 150°F (65°C). 3/64 1/16 16SP 16SP EDS28417 EDS28418 SuperGlaze® 5183 ER5183 SuperGlaze® 5183 is designed to weld high magnesium alloys to meet higher tensile strength requirements. Use on 5083 and 5654 base materials when required tensile strengths are 40,000 psi (276 MPa) or greater. Typical applications are in the marine and cryogenic industries, and high strength structural aluminum fabrication. 3/64 1/16 3/64 1/16 16SP 16SP 300AP 300AP EDS28437 EDS28438 EDO31825 EDO31938 SuperGlaze® 5356 ER5356 SuperGlaze® 5356 is our most popular aluminum MIG wire. It is a great general purpose filler alloy designed for the welding of 5XXX series alloys when 40,000 psi (276 MPa) tensile strength is not required. 5356 is often chosen for its high shear strength. .035 3/64 .035 3/64 3/64 1/16 3/64 1/16 20CT(1SP) 20CT(1SP) 16SP 16SP 20SP 20SP 300AP 300AP ED030312 ED030314 ED028385 ED028387 ED030282 ED030283 ED031826 EDO30985 SuperGlaze® 5554 ER5554 SuperGlaze® 5554 is intended as a matching filler alloy when welding 5554 base alloys. This alloy is a lower magnesium content alloy and is often used for automotive wheels, over-theroad trailers, and rail tank cars where the weld filler metal chemistry must closely match the base material chemistry to maximize corrosion performance. 3/64 1/16 3/64 1/16 16SP 16SP 300AP 300AP ED029573 EDS29574 EDO31827 EDO31939 SuperGlaze® 5556 ER5556 SuperGlaze® 5556 weld deposits will provide matching tensile strengths for the 5XXX alloys, such as 5083 and 5654. Contains increased amounts of magnesium or manganese compared to SuperGlaze® 5356. 3/64 1/16 3/64 1/16 16SP 16SP 300AP 300AP EDS29581 EDS29582 EDO31828 EDO31940 SuperGlaze ® Package Code Key: 114 AP = Accu-Pak® Box CT = Cardboard Carton SP = Plastic Spool www.lincolnelectric.com/welding-consumables Consumables Premium Cored Wire Electrode MORE of What You Need in a Gas-Shielded Flux-Cored Wire. ULTRA PERFORMANCE Thanks to low spatter, easy operation, and great operator appeal. ULTRA DEPENDABILITY Thanks to optimized mechanical properties and exceptional chemistry control. ULTRA PROTECTION Thanks to Lincoln Electric’s®® NEW ProTech®® Foil Bag packaging. Why Buy Anything Else? SM SM www.lincolnelectric.com/welding-consumables 115 Consumables UltraCore Electrode Name AWS Class ® Gas-Shielded Flux-Cored Wires Recm’d Shielding Gas General Description Diameter Package inches Weight Lbs. Product Number Gas-Shielded Flux-Cored Wires UltraCore® 71A85 E71T-1M-D H8 E71T-9M-D H8 75-85% Argon with a balance of CO2 Designed specifically for use with high Argon mixed gas, UltraCore® 71A85 delivers Lincoln’s® best arc characteristics for gas-shielded flux-cored welding. Shipbuilders and structural fabricators like it because it runs well—it’s our best running E71T-1 for high Argon gas blends, and it delivers great arc stability and fast freezing slag for easy out-of-position welding, even with 1/16" diameter wire. Carefully protected from moisture contamination using the new ProTech™ foil bag packaging system. .045 .052 1/16 .045 .052 1/16 .045 .052 1/16 .045 .052 1/16 60CT(15SP) 60CT(15SP) 60CT(15SP) 33SP(FB) 33SP(FB) 33SP(FB) 50FS(FB) 50FS(FB) 50FS(FB) 500AD (23” dia) 500AD (23” dia) 500AD (23” dia) ED031885 ED031886 ED031887 ED031663 ED031664 ED031665 ED031847 ED031848 ED031849 ED032047 ED032048 ED032049 UltraCore® 71A75 Dual E71T-1 H8 E71T-1M H8 E71T-9 H8 E71T-9M H8 75% Argon with a balance of CO2 or 100% CO2 UltraCore® 71A75 Dual is a general purpose wire that gives you the flexibility to use either straight CO2 or 75% Argon/25% CO2 gas. it delivers a stable arc, low spatter, and a smooth bead appearance for general fabrication applications. Features ProTech™ foil bag packaging system to protect wire from atmospheric moisture while in shipping or storage. .045 .052 1/16 .045 .052 1/16 .045 .052 1/16 .045 .052 1/16 60CT(15SP) 60CT(15SP) 60CT(15SP) 33SP(FB) 33SP(FB) 33SP(FB) 50FS(FB) 50FS(FB) 50FS(FB) 500AD (23” dia) 500AD (23” dia) 500AD (23” dia) ED031882 ED031883 ED031884 ED031669 ED031670 ED031671 ED031844 ED031845 ED031846 ED032044 ED032045 ED032046 UltraCore® 71C E71T-1-D H8 E71T-9-D H8 100% CO2 For those who prefer the economy of welding with straight CO2 for structural fabrication, railcar, shipbuilding and barge applications, UltraCore® 71C is a great choice that delivers superior arc characteristics for single and multiple pass welding. It’s our best running E71T-1 for CO2 applications, and it delivers great arc stability and fast freezing slag for easy out-of-position welding, even with 1/16" diameter wire. Manufactured and packaged using ProTech™ foil bag packaging system to protect wire from harmful moisture contamination for consistent quality reel after reel. .045 .052 1/16 .045 .052 1/16 .045 .052 1/16 .045 .052 1/16 60CT(15SP) 60CT(15SP) 60CT(15SP) 33SP(FB) 33SP(FB) 33SP(FB) 50FS(FB) 50FS(FB) 50FS(FB) 500AD (23” dia) 500AD (23” dia) 500AD (23” dia) ED031818 ED031819 ED031820 ED031666 ED031667 ED031668 ED031822 ED031823 ED031824 ED031876 ED031877 ED031878 UltraCore® 712A80 E71T-1MJ H8 E71T-9MJ H8 E71T-12MJ H8 75-80% Argon with a balance of CO2 UltraCore® 712A80 is Lincoln’s® best running E71T-12 product because of its superior arc characteristics and high impacts in a variety of applications, including offshore, tank and pressure vessel fabrication. Robust impact values—no matter where the notch is placed in the joint—makes this a favorite for designers who need consistently high impacts weld after weld. Tensiles are capped at 90 ksi to help reduce cracking tendency, and the new ProTech™ foil bag packaging system protects the wire from harmful moisture contamination. .045 .052 1/16 .045 .052 1/16 .045 U.052 1/16 .045 .052 1/16 60CT(15SP) 60CT(15SP) 60CT(15SP) 33SP(FB) 33SP(FB) 33SP(FB) 50FS(FB) 50FS(FB) 50FS(FB) 500AD (23” dia) 500AD (23” dia) 500AD (23” dia) ED031888 ED031889 ED031890 ED031675 ED031676 ED031677 ED031850 ED031851 ED031852 ED032050 ED032051 ED032052 UltraCore® 712A80-H E71T-1MJ H4 E71T-9MJ H4 E71T-12MJ H4 75-80% Argon with a balance of CO2 UltraCore® 712A80-H, featuring ProTech™ foil bag packaging, is designed to achieve low hydrogen levels for the toughest applications in heavy equipment, offshore, shipbuilding and pressure vessel fabrication. UltraCore® 712A80-H is ideal for all-position, single and multiple pass welding on heavy sections where hydrogen induced cracking may be a concern. UltraCore® 712A80-H potentially reduces the need for preheat, so prep-time can be virtually eliminated and efficiencies can be increased. For heavy duty low hydrogen applications, choose UltraCore® 712A80-H. .045 .052 1/16 .045 .052 1/16 .045 .052 1/16 60CT(15SP) 60CT(15SP) 60CT(15SP) 33SP(FB) 33SP(FB) 33SP(FB) 50FS(FB) 50FS(FB) 50FS(FB) ED031891 ED031892 ED031893 ED031678 ED031679 ED031680 ED031841 ED031842 ED031843 Package Code Key: 116 AD = Accu-Trak® Drum CT = Cardboard Carton FB = Foil Bag FS = Fiber Spool SP = Plastic Spool www.lincolnelectric.com/welding-consumables Consumables UltraCore Electrode Name AWS Class Recm’d Shielding Gas ® Gas-Shielded Flux-Cored Wires, con’t. General Description Diameter Package inches Weight Lbs. Product Number .045 .052 1/16 .045 .052 1/16 .045 .052 1/16 .045 .052 1/16 60CT(15SP) 60CT(15SP) 60CT(15SP) 33SP(FB) 33SP(FB) 33SP(FB) 50FS(FB) 50FS(FB) 50FS(FB) 500AD (23” dia) 500AD (23” dia) 500AD (23” dia) ED031894 ED031895 ED031896 ED031672 ED031673 ED031674 ED031838 ED031839 ED031840 ED031681 ED031879 ED031799 Gas-Shielded Flux-Cored Wires, con’t. UltraCore® 712C E71T-1J H8 E71T-91J H8 E71T-12J H8 UltraCore 100% CO2 For tank and shipbuilding applications using straight CO2, UltraCore® 712C is a versatile E71T-12 choice with consistently high impact values—no matter where the notch is placed in the weld joint. Tensiles are capped at 90 ksi to help reduce cracking tendency. The ProTech™ foil bag packaging system protects the wire from harmful moisture for consistent chemistry and performance. Use UltraCore® 712C to get high impacts when using straight CO2 for deep penetration profile and minimal gas costs. ® Low Alloys Low Alloys UltraCore® 81Ni1A75-H E81T1-Ni1MJ H4 75% Ar/CO2 Designed for high strength, low alloy applications. Mixed shielding gas stailizes the arc characteristics, reduces spatter levels, and washes out weld bead for a flat appearance. Can replace E8018-C3 stick for added efficiency. Ideal for bridge or offshore fabrication. .045 .052 1/16 33SP(VFB) 33SP(VFB) 33SP(VFB) ED032206 ED032279 ED032207 UltraCore® 81Ni1C-H E81T1-Ni1CJ H4 100% CO2 These electrode exibit robust impact properties, regardless of notch location. Low diffusable hdrogen levels (4 ml/100 grams of mild deposit max) for superior crack resistance. .045 .052 1/16 33SP(VFB) 33SP(VFB) 33SP(VFB) ED032204 ED032280 ED032205 UltraCore® 81Ni2A75-H E81T1-Ni1MJ H4 75% Ar/CO2 Designed for high strength, low alloy applications. Mixed shielding gas stailizes the arc characteristics, reduces spatter levels, and washes out weld bead for a flat appearance. Ideal for mining, offshore, or other fabrication applications. .045 .052 1/16 33SP(VFB) 33SP(VFB) 33SP(VFB) ED032217 ED032277 ED032216 UltraCore® 81Ni2C-H E81T1-Ni1CJ H4 100% CO2 These electrode exibit robust impact properties, regardless of notch location. Low diffusable hdrogen levels (4 ml/100 grams of mild deposit max) for superior crack resistance. .045 .052 1/16 33SP(VFB) 33SP(VFB) 33SP(VFB) ED032215 ED032278 ED032214 Package Code Key: AD = Accu-Trak® Drum CT = Cardboard Carton FB = Foil Bag FS = Fiber Spool www.lincolnelectric.com/welding-consumables SP = Plastic Spool 117 Consumables Metalshield Electrode Name AWS Class ® Gas-Shielded Metal-Cored Wires Recm’d Shielding Gas General Description Diameter Package inches Weight Lbs. Product Number Mild Steel Metal-Cored Wires Metalshield® MC®-6 E70C-6M 75-92% Argon with a balance of CO2 or 95-98% Argon with a balance of CO2 For high quality welds that require a great bead shape, appearance and low spatter levels, you can’t beat MC®-6! Combining the arc characteristics of MIG with the performance benefits of flux-cored welding, MC®-6 is capable of fast travel speeds and high deposition rates with low smoke and spatter under high Argon gas blends. .045 .052 1/16 .045 .052 1/16 .045 .052 1/16 .045 .052 1/16 33SSP 33SSP 33SSP 50FS 50FS 50FS 60C 60C 60C 500AD (20” dia) 500AD (20” dia) 500AD (20” dia) ED030392 ED030393 ED030394 ED030554 ED030556 ED030555 ED030549 ED030550 ED030577 ED031011 ED030946 ED030947 Metalshield® MC®-706 E70C-6M H8 75-90% Argon with a balance of CO2 or 95-98% Argon with a balance of CO2 When you’re welding heavy-duty materials in demanding environments like structural steel, heavy equipment, agricultural, or automotive component manufacturing, you need a highly productive wire. Metalshield® MC®-706 is built for productivity throughout the welding process. MC®-706 even welds well over mill scale to reduce prep time. A stiff sheath aids in improving the feedability of the wire, and few metal-cored products compare in terms of bead shape and appearance. Not only does MC®-706 reduce the amount of silicate islands, it also moves the silicate islands away from the toes and into the center of the bead, making it easier to remove the silicon and minimize cleanup time. .045 .052 1/16 .045 .052 1/16 .045 .052 1/16 .045 .052 1/16 33SSP 33SSP 33SSP 50FS 50FS 50FS 50C 50C 50C 500AD (20" dia) 500AD (20" dia) 500AD (20" dia) ED031583 ED031584 ED031585 ED031586 ED031587 ED031588 ED031589 ED031590 ED031591 ED031592 ED031593 ED031594 Metalshield® MC®-710XL E70C-6M 75-95% Argon with a balance of CO2 This is a low-spatter, virtually slag-free electrode that produces amazingly smooth, clean welds time after time with a much higher deposition rate than solid MIG wires. Can be used out-of-position with short arc and pulsed arc. .045 .052 1/16 .045 .052 1/16 .045 1/16 33SSP 33SSP 33SSP 60C 60C 60C 600AD (23" dia) 600AD (23" dia) ED030592 ED030593 ED030594 ED028526 ED028527 ED028528 ED029524 ED028450 Metalshield® MC®-715 E70C-6M JH8 75-95% Argon with a balance of CO2 Metalshield® MC®-715 is designed for virtually slag free deposits in single or multiple pass welding applications. Its design achieves robust low temperature impacts and can be used in semiautomatic and automatic applications. Excellent for welding over scale or surface contaminants. .045 33SP ED030944 Low Alloy Metal-Cored Wires Metalshield® MC®-900 E90C-G 75-90% Argon with a balance of CO2 Virtually spatter-free performance, reduces clean-up time! This electrode is designed for high-speed welding where exceptional bead wetting is important. Use MC®-900 on HSLA steels – including HY80 and ASTM A710, as well as on high strength steels. .052 .045 25FS(VFB) 33SSP(VFB) ED030979 ED030601 Metalshield® MC®-1100 E110C-G 75-90% Argon with a balance of CO2, or 90% Argon/ 7.5% CO2/ 2.5% O2 Exceptional bead wetting in high-speed welding applications! Spatter is almost non-existent with MC®-1100. Use this quality wire on HSLA steels such as ASTM 514, HY-100 and T1 steels with tensile strengths of 110,000 psi. .045 25SP(VFB) ED030978 Package Code Key: 118 AD = Accu-Trak ® Drum C = Coil FS = Fiber Spool SP = Plastic Spool SSP = Steel Spool www.lincolnelectric.com/welding-consumables VFB = Vacuum Sealed Foil Bag Consumables Outershield Electrode Name AWS Class Recm’d Shielding Gas ® Gas-Shielded Flux-Cored Wires General Description Diameter Package inches Weight Lbs. Product Number Mild Steel Flux-Cored Wires — High Deposition Outershield® 70 E70T-1, E70T-9 100% CO2 Outershield® 70 has a smooth stable arc that delivers beads with good tie-in. Outershield® 70 is able to weld over mill scale, rust and other contaminants well, because of its high level of deoxidization. 1/16 5/64 3/32 1/16 3/32 3/32 50C 50C 50C 600R 600R 600D ED012782 ED012785 ED012784 ED014588 ED014120 ED030262 Outershield® XLH70 E70T-1H8, E70T-9H8 100% CO2 Outershield® XLH70 has the best mechanical properties of any E70T-1 in the industry. Outershield® XLH70 has low diffusible hydrogen levels and the best low temperature impact properties of any of our E70T-1 electrodes. 3/32 3/32 50C(VFB) 500D ED030236 ED030360 Mild Steel Flux-Cored Wires — All Position Outershield® 71 E71T-1 H8, E71T-9 H8 100% CO2 or 75-82% Argon/ with a balance of CO2 Outershield® 71 has excellent bead wetting action that produces great looking fillet welds. Provides easy handling in out-of-position welding, such as vertical up. .045 .045 .052 1/16 33SSP 50C 50C 50C ED030589 ED012797 ED012799 ED012803 Outershield® 71 Elite E71T-1H8, E71T-9H8 100% CO2 or 75-82% Argon with a balance of CO2 Simply one of the best operating characteristics in the industry. Smooth transfer, low spatter and good bead appearance make this a top quality electrode. Operators will enjoy the well directed arc with small ball transfer. The fast freezing slag system makes out-of-position welding easy. .045 .052 .045 .052 1/16 .045 .052 1/16 .045 .052 1/16 60CT(15SP) 60CT(15SP) 33SSP 33SSP 33SSP 60C 60C 60C 500AD (23” dia) 500AD (23” dia) 600AD (23” dia) ED029418 ED029419 ED029201 ED029204 ED029206 ED029202 ED029205 ED029207 ED030290 ED030291 ED029387 Package Code Key: AD = Accu-Trak ® Drum C = Coil CT = Cardboard Carton SP = Plastic Spool www.lincolnelectric.com/welding-consumables SSP = Steel Spool VFB = Vacuum Sealed Foil Bag 119 Consumables Outershield Electrode Name AWS Class ® Gas-Shielded Flux-Cored Wires Recm’d Shielding Gas General Description Diameter Package inches Weight Lbs. Product Number Great feedability sets this electrode apart. Outershield® 71-M has amazing out-of-position puddle control with high deposition rates. Good for structural steel and railcar applications. .035 .045 .035 .045 .052 1/16 .045 .052 1/16 .045 .052 1/16 1/16 1/16 .045 .052 1/16 10SP 10SP 25SP 25SP 25SP 25SP 33SSP 33SSP 33SSP 50C 50C 50C 300R 600R 500AD (23” dia) 500AD (23” dia) 500AD (23” dia) ED026804 ED020836 ED026805 ED022659 ED022660 ED022661 ED030007 ED030008 ED030009 ED020844 ED020845 ED020846 ED020848 ED020851 ED027364 ED029778 ED029779 Mild Steel Flux-Cored Wires — All Position, con‘t. Outershield® 71M E71T-1, E71T-9 100% CO2 or 75-80% Argon with a balance of CO2 Low Alloy Flux-Cored Wires Outershield® 81Ni1-H E81T1-Ni1MJ H8 75-82% Argon with a balance of CO2 For color match on weathering steels. We designed the Outershield® 81Ni1-H to deliver x-ray clear deposits with high impact values at low temperatures, in both as-welded and stress relieved conditions. It’s an excellent choice when welding in petrochemical plants, or on A588 steels, where color matching is required. Can replace E8018-C3 stick electrode for added efficiency. .045 1/16 33SP 33SP ED031942 ED031943 Outershield® 81K2-H E81T1-K2M H8 75-82% Argon with a balance of CO2 Superb arc characteristics. Outershield® 81K2-H is the best choice for welding offshore platforms and components. The hydrogen control helps to potentially reduce preheat normally used in highly restrained joints and on crack sensitive steels. .045 33SP ED030942 Outershield® 91K2-H E91T1-K2M H8 75-95% Argon with a balance of CO2 Operators will love this smooth, well-directed spray-type arc. Outershield® 91K2-H offers superior puddle control in all positions, virtually effortless slag removal and excellent bead wetting. Plus, in some instances it can reduce the level of preheat normally used on crack-sensitive steels. Uses include welding HY-80 and ASTM A710 type steels. .045 .052 1/16 25SP(VFB) 25SP(VFB) 25SP(VFB) ED030975 ED030976 ED030977 Package Code Key: 120 AD = Accu-Trak ® Drum C = Coil CT = Cardboard Carton SP = Plastic Spool SSP = Steel Spool www.lincolnelectric.com/welding-consumables VFB = Vacuum Sealed Foil Bag Consumables Innershield Electrode Name AWS Class ® Self-Shielded Flux-Cored Wires General Description Diameter Package inches Weight Lbs. Product Number High Speed Single Pass Welding Wires Innershield® NR®-5 E70T-3 NR-5 is great for high speed, flat and horizontal, single pass only, automatic welding applications. Recommended for maximum steel thickness up to 3/16” (4.8 mm). 3/32 .120 3/32 600R 600R 600D ED012701 ED012698 ED012699 Innershield® NR®-131 E70T-10 High deposition rates and fast travel speeds. For automatic and semiautomatic high speed, single pass welding only, on material thicknesses of .110” (2.8 mm) or more. A solid performer for twin arc welding applications, especially in flat, horizontal, and automatic roundabout positions. 3/32 600R ED012163 Innershield® NR®-152 E71T-14 Designed for high speed, single pass only, automatic and semiautomatic welding of carbon steels from .030-3/16” (0.8-4.8 mm) thicknesses. A good choice for galvanized, specialty zinc-coated or carbon steels. .045 .062 .068 .062 25SP 50C 50C 500D EDS01702 ED012185 ED012186 ED024301 Out-of-Position Welding Wires with No Impact Requirements Innershield® NR®-211-MP E71T-11 One of our most popular all-purpose Innershield® wires. Versatile wire suitable for all-position welding of light gauge steel or thin plate. Maximum plate thickness for diameters up to .045” (1.1 mm) is 5/16” (7.9 mm). 1/2” (12.7 mm) for all larger diameters. Low spatter and excellent weld appearance. Ideal for many applications and an easy wire for operator training. .030 .035 .035 .045 .068 5/64 .035 .045 .068 5/64 .068 5/64 3/32 5CT(1SP) 10CT(1SP) 10SP 10SP 56CT(14C) 56CT(14C) 25SSP 25SSP 25SSP 25SSP 50C 50C 50C ED031448 ED027641 ED016354 ED016363 ED012506 ED012508 ED030637 ED030638 ED030641 ED030645 ED012507 ED012509 ED013869 Innershield® NR®-212 E71TG-G An alternative to NR®-211-MP when welding plate thickness up to 3/4” (19.0 mm). A good choice for general purpose, all-position welding. Produces smooth welds with excellent appearance. .045 .068 5/64 .045 .068 5/64 5/64 10SP 56CT(14C) 56CT(14C) 25SSP 25SSP 25SSP 50C ED026090 ED027803 ED027794 ED030639 ED030642 ED030646 ED026858 Out-of-Position Welding Wires with Impact Requirements Innershield® NR®-203MP E71T-8J Designed for general welding where excellent Charpy V-Notch impact properties are required. Handles poor fit-up on heavy wall tubes and gaps up to 3/8” (9.5 mm) with 1/4” (6.4 mm) offset. 5/64 .068 56CT(14C) 25SSP ED021604 ED030640 Innershield® NR®-203 Nickel (1%) E71T8-Ni1 Use for all-position, including vertical down when impact properties and a nickel bearing weld is desired. For single and multiple pass welding on mild steel and some low alloy steels. Performs well in automatic and semiautomatic applications. 5/64 5/64 56CT(14C) 50C ED012385 ED012386 Package Code Key: C = Coil CT = Cardboard Carton D = Speed Feed ® Drum (wire) or Steel Drum (flux) HS = Hermetically Sealed Pail R = Speed Feed® Reel SP = Plastic Spool SSP = Steel Spool VFB = Vacuum Sealed Foil Bag www.lincolnelectric.com/welding-consumables 121 Consumables Innershield Electrode Name AWS Class ® Self-Shielded Flux-Cored Wires General Description Diameter Package inches Weight Lbs. Product Number .068 .072 5/64 .068 .072 5/64 .068 .072 5/64 Sealed Pkg: .068 .072 5/64 .068 .072 5/64 54CT(13.5C) 54CT(13.5C) 54CT(13.5C) 25SSP 25SSP 25SSP 50C 50C 50C ED012518 ED012522 ED012525 ED030643 ED030644 ED030647 ED012519 ED012523 ED012526 54HS(13.5C) 54HS(13.5C) 54HS(13.5C) 25SP(VFB) 25SP(VFB) 25SP(VFB) ED032531 ED030232 ED032532 ED032533 ED030949 ED032534 1/16 1/16 .072 Sealed Pkg: 1/16 .072 50CT(12.5SP) 25SP 25SP ED030933 ED030934 ED031030 25SP(VFB) 25SP(VFB) ED031576 ED031577 5/64 3/32 Sealed Pkg: 3/32 3/32 25SSP 50C ED030648 ED012593 25SP(VFB) 50C(VFB) ED030971 ED030005 5/64 3/32 7/64 Sealed Pkg: 3/32 25SSP 50C 50C ED030650 ED017822 ED017824 50C(VFB) ED032530 Out-of-Position Welding Wires with Impact Requirements, con’t. Innershield® NR®-232 Innershield® NR®-233 E71T-8 E71T-8 High deposition rate, out-of-position welding. For single or multiple pass welding of 3/16" (4.8 mm) and heavier mild steel. Self-peeling slag. Innershield® NR®-232 is the structural fabricator’s choice to meet the stringent Charpy V-Notch requirements of today’s codes. This advanced technology wire is designed for high deposition rate welding, even out-of-position, while delivering good Charpy V-Notch properties. Innershield® NR®-233 is welder-friendly, making it easier to pass tough qualification tests and deposit great looking beads. In-Position Welding Wires with Impact Requirements Innershield® NR®-305(1) Innershield® NR®-311 Ni (1) E70T-6 E70T7-K2 Great for downhand welding applications where high deposition rates and Charpy V-Notch properties are desired. Designed to be used with mild steel for single and multiple pass, automatic and semiautomatic welding. Low spatter and excellent operator appeal. Similar to NR-311, but with improved Charpy V-Notch properties. Designed to be used in flat and horizontal positions for single and multiple pass welding. Produces high deposition rates and fast travel speeds. Only 3/32" NR-305 is recommended for FEMA 353 and AWS D1.8 applications. Package Code Key: 122 C = Coil CT = Cardboard Carton D = Speed Feed® Drum (wire) or Steel Drum (flux) HS = Hermetically Sealed Pail R = Speed Feed® Reel SP = Plastic Spool SSP = Steel Spool VFB = Vacuum Sealed Foil Bag www.lincolnelectric.com/welding-consumables Consumables Innershield Electrode Name AWS Class ® Self-Shielded Flux-Cored Wires General Description Diameter Package inches Weight Lbs. Product Number In-Position Welding Wires with No Impact Requirements Innershield® NR®-311 E70T-7 Very high deposition rates and fast travel speeds. Welds a wide range of mild steels and some low alloy steels. Good bead shape and easy slag removal. 5/64 5/64 5/64 3/32 7/64 7/64 3/32 56CT(14C) 25SSP 50C 50C 50C 600R 600D ED014464 ED030649 ED014459 ED012629 ED012632 ED012633 ED012628 Innershield® NS-3M E70T-4 Extremely high deposition rate wire designed forautomatic and semiautomatic welding on mild steel and some low alloy steels. Resistant to cracking on high sulfur steel and porosity on mildly rusty, oily or dirty plates. Soft, low penetrating arc. 5/64 5/64 3/32 .120 3/32 .120 56CT(14C) 50C 50C 50C 600D 600D ED012739 ED012740 ED012736 ED012732 ED012735 ED012731 .068 5/64 56HS(14C) 56HS(14C) ED016312 ED012438 Pipe Fabrication Welding Wires Innershield® NR®-207 Package Code Key: E71T8-K6 Optimum performance on vertical down, hot, fill and cap passes on standard cross-country pipelines and arctic grade pipe. Excellent crack resistance and CTOD and Charpy V-Notch properties. Recommended API Pipe Grade X42 through X70. C = Coil CT = Cardboard Carton D = Speed Feed® Drum (wire) or Steel Drum (flux) HS = Hermetically Sealed Pail R = Speed Feed® Reel SP = Plastic Spool SSP = Steel Spool VFB = Vacuum Sealed Foil Bag www.lincolnelectric.com/welding-consumables 123 Consumables • Outstanding Arc Stability • Exceptional Chemical Composition • Industry Leading Consistency Stick TIG MIG Submerged Arc 124 www.lincolnelectric.com/welding-consumables Consumables Stainless, Nickel & High Alloy Stick Electrode ® Electrode Name AWS Class Recm’d Polarity Red Baron® electrodes have a distinctive red coating. This coating is uniquely formulated for outstanding resistance to moisture pick-up and resulting starting porosity. Optimized for all position welding. General Description Diameter Package inches Weight Lbs. Product Number Red Baron® Stainless Steel Stick Electrode Red Baron® 308L MR E308L-16 DC+ AC Red Baron® 308L MR is a low carbon version of Red Baron® 308/308H MR, which gives it better resistance to intergranular corrosion than the higher carbon deposits. A good all-position stick electrode, except vertical down. 3/32 1/8 5/32 3/16 3/32 1/8 5/32 8EO 10EO 10EO 10EO 40/5CT 40/5CT 40/5CT ED020388 ED020389 ED020390 ED020391 ED020392 ED020393 ED020394 Red Baron® 308/308L-V MR E308-15, E308L-15 DC+ Slag control is second to none with this stick electrode. Designed specially for vertical down welding of 304 and 304L stainless steels. Can also be used on other common austenitic stainless steels referred to as “18-8” steels. Low heat input makes this stick electrode great for joining thin gauge materials and pipe. 3/32 1/8 8EO 8EO ED025079 ED025080 Red Baron® 308/308H MR E308-16, E308H-16 DC+ AC Red Baron® 308/308H MR is intended for joining 304 and 304L stainless steels. Can also be used on other common austenitic stainless steels referred to as stainless. Improved high temperature strength and exceptional all-position “18-8” welding capability, except vertical down. 3/32 1/8 5/32 3/16 8EO 10EO 10EO 10EO ED020397 ED020398 ED020399 ED020400 Red Baron® 309/309L MR E309-16, E309L-16 DC+ AC This stick electrode is designed for joining stainless steels to carbon steels or stainless steels to low alloy steels. All-position electrode, except vertical down. 3/32 1/8 5/32 3/16 3/32 1/8 5/32 8EO 10EO 10EO 10EO 40/5CT 40/5CT 40/5CT ED020401 ED020402 ED020403 ED020404 ED020405 ED020406 ED020407 Red Baron® 309/309L-V MR E309-15, E309L-15 DC+ Slag control is second to none with this stick electrode, designed specially for vertical down welding of stainless steels to carbon steels or stainless steels to low alloy steels. Low heat input makes this stick electrode a great choice for joining thin gauge materials and pipe. 3/32 1/8 8EO 8EO ED025081 ED025082 Red Baron® 310 MR E310-16 DC+ AC Red Baron® 310 MR electrode has a very high alloy content consisting of 25% chromium and 20% nickel. Ideal for joining types 310S and 310H wrought and type CK-20 castings in all welding positions, except vertical down. 3/32 1/8 5/32 8EO 10EO 10EO ED020410 ED020411 ED020412 Red Baron® 316/316L MR E316-16 E316L-16 DC+ Red Baron® 316/316L is designed for welding extra low carbon molybdenum bearing austenitic stainless steels, such as type 316 and 316L. Welds in all positions, except vertical down. 3/32 1/8 5/32 3/16 8EO 10EO 10EO 10EO ED025083 ED025084 ED025085 ED025086 Red Baron® 316/316L-V MR E316-15, E316L-15 DC+ Red Baron® 316/316L-V MR is designed specially for vertical down welding of extra low carbon molybdenum bearing austenitic stainless steels, such as type 316 and 316L. The low heat input of this electrode makes it a great choice for joining thin gauge materials and pipe. 3/32 1/8 8EO 8EO ED025087 ED025088 Package Code Key: CT = Cardboard Carton EO = Easy Open Hermetic Can www.lincolnelectric.com/welding-consumables 125 Consumables Stainless, Nickel & High Alloy Stick Electrode The Blue Max® AC-DC series of stainless steel electrodes is characterized by their distinctive blue coating and spray type metal transfer. These electrodes can be lightly dragged, if desired, on the surface of the base metal with no fear of freezing to the weld. The 3/16” diameter size is generally limited to flat and horizontal welding. Electrode Name AWS Class Recm’d Polarity General Description Diameter Package inches Weight Lbs. Product Number Stainless and High Alloy Stick Electrode Blue Max® SL 9Cr (P91) E9016-B9 H4 DC± AC Blue Max® SL 9Cr (P91) is a basic, very low hydrogen stick electrode designed for 9% Cr, 1% Mo creep resistant and hydrogen-resistant steels commonly used in power plants and petrochemical industries. SL 9Cr weld deposits can be used at a maximum service temperature of 1200°F (650°C). (2.5 mm) (3.2 mm) (4.0 mm) 3SRP 4SRP 3.3SRP ED031235 ED031236 ED031237 Blue Max® Arosta 307 E307-16 DC+ AC Blue Max® Arosta 307 is a stainless steel stick electrode designed for steels that are difficult to weld and dissimilar joints. Extra manganese is added to improve resistance to hot-cracking. (2.5 mm) (3.2 mm) 5.7CT 10.3CT ED031270 ED031271 Blue Max® 308/308L AC-DC E308-17, E308L-17 DC+ AC Blue Max® 308/308L stick electrode is ideally suited for joining 304 and 304L stainless steels. Can also be used on other common austenitic stainless steels referred to as “18-8”. Designed for all-position welding, except vertical down. 1/8 3/32 1/8 5/32 3/16 6CT(1TB) 8EO 10EO 10EO 10EO ED031472 ED025089 ED025090 ED025091 ED025092 Blue Max® 309/309L AC-DC E309-17 E309L-17 DC+ AC Blue Max® 309/309L stick electrode is ideally suited for joining carbon steels or low alloy steels to stainless steels. Designed for all-position welding, except vertical down. 3/32 1/8 5/32 3/16 8EO 10EO 10EO 10EO ED025093 ED025094 ED025095 ED025096 Blue Max® Arosta 309Mo E309LMo-16 DC+ AC Blue Max® Arosta 309Mo is a stainless steel stick electrode designed for welding mild steel to stainless steel and root runs in cladding applications. Maximum plate thickness in butt welds is 1/2" (12.7 mm). Suitable for repair welding in dissimilar metals and difficult to weld steels. (2.5 mm) (3.2 mm) (4.0 mm) (5.0 mm) 5.7CT 10.3CT 10.5CT 11.9CT ED031266 ED031267 ED031268 ED031269 Blue Max® 316/316L AC-DC E316-17, E316L-17 DC+ AC Blue Max® 316/316L stick electrode, with its distinctive blue coating, is for joining 316 and 316L stainless steels. Designed for all-position welding, except vertical down. 3/32 1/8 5/32 3/16 8EO 10EO 10EO 10EO ED025097 ED025098 ED025099 ED025100 Blue Max® 2100 — DC+ AC Blue Max® 2100 is designed for “hard-to-weld” applications. It provides high resistance to cracking, yet high strength when joining steels that are normally difficult to weld. Designed for all-position welding, except vertical down. (2.5 mm) (3.2 mm) (2.5 mm) (3.2 mm) (4.0 mm) 6CT(1TB) 6CT(1TB) 10EO 10EO 10EO ED032296 ED032297 ED032298 ED032299 ED032300 Blue Max® Arosta 4462 E2209-16 DC± AC Blue Max® Arosta 4462 is an all position stainless steel stick electrode designed for welding duplex stainless steels. For applications up to 480°F (250°C) and down to -40°F (-40°C). It has a high resistance to general corrosion, pitting and stress corrosion. (2.5 mm) (3.2 mm) (4.0 mm) 3.3SRP 4SRP 3.5SRP ED031244 ED031245 ED031246 Blue Max® Jungo 4462 E2209-15 DC± AC Blue Max® Jungo 4462 is a stainless steel stick electrode designed for welding 22% chromium duplex stainless steels. Can be used in applications with service temperatures up to 480°F (250°C) and down to -58°F (-50°C). It has a high resistance to general corrosion, pitting and stress corrosion. (2.5 mm) (3.2 mm) (4.0 mm) 3SRP 4SRP 3.3SRP ED031251 ED031252 ED031253 Blue Max® Jungo Zeron 100X E2553-15 DC+ Blue Max® Jungo Zeron 100X is a stainless steel stick electrode designed for welding 25% Chromium super duplex stainless steels. Core wire alloyed. Improved corrosion resistance, high strength and reliable impact toughness. (3.2 mm) (4.0 mm) 4SRP 1.75SRP ED031257 ED031259 Package Code Key: 126 CT = Cardboard Carton EO = Easy Open Hermetic Can SRP = Sahara Ready-Pak® TB = Tube www.lincolnelectric.com/welding-consumables Consumables Stainless, Nickel & High Alloy Stick Electrode The Blue Max® AC-DC series of stainless steel electrodes is characterized by their distinctive blue coating and spray type metal transfer. These electrodes can be lightly dragged, if desired, on the surface of the base metal with no fear of freezing to the weld. The 3/16” diameter size is generally limited to flat and horizontal welding. Electrode Name AWS Class Recm’d Polarity General Description Diameter Package inches Weight Lbs. Product Number Stainless and High Alloy Stick Electrode, con’t. Blue Max® Jungo 4500 E385-16 DC+ Blue Max® Jungo 4500 is a stainless steel stick electrode designed for welding fully austenitic, 20% Cr, 25% Ni, 5% Mo stainless steels, such as AISI 904L. Blue Max® Jungo 4500 has excellent weldability, bead appearance, easy slag removal combined with excellent corrosion resistance. (2.5 mm) (3.2 mm) (4.0 mm) 6.3CT 12.5CT 13CT ED031276 ED031277 ED031278 Blue Max® Nyloid 2 ENiCrMo-6 DC± AC Blue Max® Nyloid 2 is a nickel-based stick electrode designed for welding low temperature steels. The deposition rate is very high—150% recovery. Especially developed for welding 9% nickel stainless steels. (2.5 mm) (3.2 mm) (4.0 mm) (5.0 mm) 3.7SRP 4.8SRP 4SRP 3.3SRP ED031403 ED031404 ED031405 ED031406 Blue Max® NiCro 60/20 ENiCrMo-3 DC+ Blue Max® NiCro 60/20 is designed for joining nickel-based alloys, such as Alloy 625, for applications with both high and low temperatures. Provides improved corrosion resistance. All-position welding, except vertical down. (2.5 mm) (3.2 mm) (4.0 mm) 3.5CT 3.7CT 4.6CT ED031287 ED031288 ED031289 Blue Max® NiCro 70/15Mn ENiCrFe-3 DC+ Blue Max® NiCro 70/15Mn is a nickel-based stick electrode for welding nickel-base alloys, such as Alloy 600. Because of its composition, NiCro 70/15Mn is very suitable for welding dissimilar metals that require postweld heat treatment. (2.5 mm) (3.2 mm) (4.0 mm) 3.5TB 3.7TB 4.1TB ED031290 ED031291 ED031292 Blue Max® NiCro 70/19 ENiCrFe-2 DC+ Blue Max® NiCro 70/19 is designed for joining nickel-based alloys, such as Alloys 600 and 601, and dissimilar metals that require postweld heat treatment. Provides high resistance against oxidation with excellent impact toughness at low temperatures. All-position welding, except vertical down. (2.5 mm) (3.2 mm) (4.0 mm) 3.3TB 3.3TB 4TB ED031294 ED031295 ED031296 Cast Iron and Aluminum Stick Electrode Softweld 55Ni ENiFe-CI DC+ AC A versatile, all-purpose electrode for repairing and reclaiming gray cast iron. It is recommended for repairing heavy sections and phosphorous bearing castings. Welds made with this electrode are strong and ductile. Mulit-pass welds are typically machinable. Operational characteristics are excellent. (2.5 mm) (3.2 mm) (4.0 mm) (2.5 mm) (3.2 mm) (4.0 mm) 6CT (1TB) 6CT (1TB) 6CT (1TB) 30CT (10EO) 30CT (10EO) 30CT (10EO) ED031539 ED031540 ED031541 ED032293 ED032363 ED032364 Softweld 99Ni ENi-CI DC+ AC Description: A high nickel electrode specifically recommended for applications where machinability is important. Even single pass welds are machinable. It is recommended for surfacing applications and repairing small casting defects when the deposit will require machining. (2.5 mm) (3.2 mm) (2.5 mm) (3.2 mm) (4.0 mm) 6CT (1TB) 6CT (1TB) 30CT (10EO) 30CT (10EO) 30CT (10EO) ED032287 ED032288 ED032289 ED032290 ED032291 Ferroweld® ESt DC+ AC A low cost steel electrode for repairing cast iron. It is recommended for repairing pits and small cracks in castings. The deposits are not machinable but may be finished by grinding. 1/8 1/8 10EO 1TB ED010098 ED031542 Aluminweld® 43 E4043 DC+ An extruded electrode for both metallic arc and carbon arc welding aluminum plate. The dense high strength welds can be polished leaving practically no discoloration. The molton flux retards oxidation and dissolves excess aluminum oxide to produce high quality deposits. 1/8 1/8 1/8 5EO 1TB .5TB ED020453 ED025114 ED031469 Package Code Key: CT = Cardboard Carton EO = Easy Open Hermetic Can SRP = Sahara Ready-Pak® www.lincolnelectric.com/welding-consumables TB = Tube 127 Consumables Stainless, Nickel & High Alloy TIG Cut Lengths The Blue Max® AC-DC series of stainless steel electrodes is characterized by their distinctive blue coating and spray type metal transfer. These electrodes can be lightly dragged, if desired, on the surface of the base metal with no fear of freezing to the weld. The 3/16” diameter size is generally limited to flat and horizontal welding. Electrode Name AWS Class General Description Diameter Package mm Weight Lbs. Product Number Stainless, Nickel & High Alloy TIG Cut Lengths Blue Max® LNT 9Cr (P91) ER90S-B9 Blue Max® LNT 9Cr (P91) is a cut length consumable designed for welding on 9% Cr, 1% Mo creep resistant and hydrogen-resistant steels commonly used in power plants and petrochemical industries. Blue Max® LNT 9Cr (P91) weld deposits can be used at a maximum service temperature of 1200°F (650°C). (2.4 mm) (3.2 mm) 11TB 11TB ED031300 ED032201 Blue Max® LNT 347Si ER347Si Blue Max® LNT 347Si is an austenitic stainless steel consumable for welding Ti or Cb (Nb) stabilized CrNi steels. The resistance to intergranular corrosion and oxidizing environments is excellent. (1.6 mm) (2.4 mm) (3.2 mm) 22TB 22TB 22TB ED031357 ED031359 ED031360 Blue Max® LNT 4462 ER2209 Blue Max® LNT 4462 is a duplex stainless steel consumable for welding 2205 duplex stainless steel base materials. The high chromium and molybdenum content provides resistance against pitting and stress corrosion, as well as general corrosion. (1.6 mm) (2.0 mm) (2.4 mm) (3.2 mm) 22CT 22CT 22CT 22CT ED031309 ED031310 ED031311 ED031312 Blue Max® LNT Zeron 100X ER2553 Blue Max® LNT Zeron 100X is a stainless steel TIG cut length consumable for welding 2507 superduplex base materials. Welds made with LNT Zeron 100X have high resistance against pitting and crevice corrosion. (1.6 mm) (2.4 mm) (3.2 mm) 4.4TB 4.4TB 4.4TB ED031319 ED031320 ED031749 LNT NiCro 60/20 ERNiCrMo-3 Blue Max® LNT is a nickel-based TIG cut length consumable. The chemical composition is similar to Alloy 625. It is suitable for both high and low temperature applications, as well as corrosive environment applications. (1.6 mm) (2.4 mm) (3.2 mm) 30CT 30CT 30CT ED032161 ED032162 ED032163 LNT NiCroMo 60/16 ERNiCrMo-4 LNT NiCroMo 60/16 GTAW wire designed for welding CrMoW-alloyed nickel alloys, such as C-276. Weld deposit is extremely resistant to corrosion environments containing sulphuric acid and chlorides and is also applicable for surfacing in high temperature applications (up to 1200˚C) (1.6 mm) (2.4 mm) (3.2 mm) 30CT 30CT 30CT ED032155 ED032156 ED032157 Blue Max® LNT NiCro 70/19 ERNiCr-3 Blue Max® LNT NiCro 70/19 is a nickel-based TIG cut length consumable for welding nickelbase alloys such as Alloys 600 and 601. The chemical composition gives it a high resistance against oxidation. Welds made with LNT NiCro 70/19 also have excellent impact toughness at low temperatures. (2.0 mm) (2.4 mm) (3.2 mm) 4.4TB 4.4TB 4.4TB ED031381 ED031382 ED031383 Lincoln® ER308/308L ER308, ER308L For joining 304 and 304L and other “18-8” stainless steels. 1/16 3/32 1/8 1/16 3/32 1/8 1/16 3/32 1/8 10CT(1TB) 10CT(1TB) 10CT(1TB) 10CT 10CT 10CT 50CT 50CT 50CT ED025410 ED025413 ED025416 ED025412 ED025415 ED025418 ED026655 ED026656 ED026657 Lincoln® ER309/309L ER309, ER309L For 309 stainless steels and joining carbon steels or low alloy steels to stainless steels. 1/16 3/32 1/8 1/16 3/32 1/8 1/16 3/32 1/8 10CT(1TB) 10CT(1TB) 10CT(1TB) 10CT 10CT 10CT 50CT 50CT 50CT ED025419 ED025422 ED025425 ED025421 ED025424 ED025427 ED026658 ED026659 ED026660 Lincoln® ER316/316L ER316, ER316L For joining 316L stainless steels. 1/16 3/32 1/8 1/16 3/32 1/8 1/16 3/32 1/8 10CT(1TB) 10CT(1TB) 10CT(1TB) 10CT 10CT 10CT 50CT 50CT 50CT ED025428 ED025431 ED025434 ED025430 ED025433 ED025436 ED026661 ED026662 ED026663 Package Code Key: 128 CT = Cardboard Carton TB = Tube www.lincolnelectric.com/welding-consumables Consumables Stainless, Nickel & High Alloy Wires Lincoln Electric’s® Blue Max® gas-shielded, flux-cored wires are premium quality wires for welding of stainless steels. They are characterized by their ease of operation, low spatter, easy slag removal and excellent bead appearance. The Blue Max® FC wires are designed for downhand and horizontal positions. The Blue Max® FCP wires are designed for all position welding, especially vertical-up and overhead. Electrode Name AWS Class Recm’d Polarity General Description Diameter Package inches Weight Lbs. Product Number Blue Max ® Gas-Shielded, Flux-Cored Wires Blue Max® FC-308L E308LT0-1, E308LT0-4, E308T0-1, E308T0-4 DC+ Blue Max® FC-308L wire is optimized for joining 304 and 304L stainless steels and other common “18-8” stainless steels in the downhand and horizontal positions. This wire provides attractive operation and a low carbon deposit. .045 1/16 25SP 25SP ED026991 ED026990 Blue Max® FC-309L E309LT0-1, E309LT0-4, E309T0-1, E309T0-4 DC+ Blue Max® FC-309L is a great choice for joining carbon or low alloy steels to austenitic stainless steels in the downhand and horizontal positions. It has excellent operating characteristics and a low carbon weld deposit. .045 1/16 25SP 25SP ED026989 ED026988 Blue Max® FC-316L E316LT0-1, E316LT0-4, E316T0-1, E316T0-4 DC+ Blue Max® FC-316L wire is designed for joining 316 and 316L wrought stainless steels in the downhand and horizontal welding positions. It has a low carbon weld deposit and excellent operating characteristics. .045 1/16 25SP 25SP ED026993 ED026992 Blue Max® FCP-309L E309LT1-1, E309LT1-4, E309T1-1, E309T1-4 DC+ Blue Max® FCP-309L is designed for welding carbon and low alloy steels to austenitic stainless steels. Optimized for welding in out-of-position applications, especially vertical-up and overhead. Applications can be welded without procedure adjusting for each position change. .045 1/16 25SP 25SP ED027951 ED027952 Blue Max® FCP-316L E316LT1-1, E316LT1-4, E316T1-1, E316T1-4 DC+ Blue Max® FCP-316L wire is designed for out-of-position joining of types 316 and 316L stainless steels, especially in the vertical-up and overhead positions. Excellent choice when the job calls for several position changes—no need to adjust procedures. .045 1/16 25SP 25SP ED027953 ED027954 .045 .045 .045 33SSP ED031419 400AD ED023400 500AD (23” dia) ED027361 Stainless Steel Gas-Shielded, Metal-Cored Wires Outershield® MC®-409 Package Code Key: EC409 DC+ AD = Accu-Trak® Drum Outershield® MC®-409 is designed for single pass welding of 409 stainless steel, used on exhaust systems in the automotive industry. SP = Plastic Spool www.lincolnelectric.com/welding-consumables 129 Consumables Stainless, Nickel & High Alloy Wires Blue Max® stainless steel MIG wires can be used for all position welding. Globular and spray transfer are recommended for downhand and horizontal only. Short circuiting mode and pulsed arc can be used for out of position welding. Gas shielding mixtures recommended are either Argon and Oxygen blend for spray and pulsed transfer, or a Helium-rich blend for short circuiting and STT ® welding. Electrode Name AWS Class Recm’d Polarity General Description Diameter Package inches Weight Lbs. Product Number Blue Max ® MIG Wires Blue Max® LNM 307 ER307* DC+ Blue Max® LNM 307 is a austenitic stainless steel MIG wire for steels that are difficult to weld and dissimilar metals. Extra manganese is added to improve hot-cracking resistance. (1.0 mm) (1.2 mm) 33SSP 33SSP ED031325 ED031326 Blue Max® MIG 308LSi ER308Si, ER308LSi DC+ Blue Max® MIG 308LSi is designed for joining type 304 and 304L stainless steels and other common austenitic stainless steels referred to as “18-8” steels. Optimized for chemistry, arc performance and feedability. .030 .035 .045 1/16 .035 .045 25SP 25SP 25SP 25SP 500AD 500AD ED023961 ED019292 ED019293 ED019294 ED029768 ED029769 Blue Max® MIG 309LSi ER309Si, ER309LSi DC+ Blue Max® MIG 309LSi is designed for joining stainless steels to carbon steels or low alloy steels. Optimized for chemistry, arc performance and feedability. .030 .035 .045 1/16 .035 .045 25SP 25SP 25SP 25SP 500AD 500AD ED023962 ED019295 ED019296 ED019297 ED029770 ED029771 Blue Max® MIG 316LSi ER316Si, ER316LSi DC+ Blue Max® MIG 316LSi is designed for joining extra low carbon molybdenum bearing austenitic stainless steels, such as type 316 and 316L. Optimized for chemistry, arc performance and feedability. .030 .035 .045 1/16 .035 .045 25SP 25SP 25SP 25SP 500AD 500AD ED023963 ED019298 ED019299 ED019300 ED029772 ED029773 Blue Max® LNM 347Si ER347Si DC+ Blue Max® LNM 347Si is an austenitic stainless steel MIG wire consumable for welding Ti or Cb (Nb) stabilized CrNi steels. The resistance to intergranular corrosion and oxidizing environments is excellent. (1.0 mm) (1.2 mm) 33SSP 33SSP ED031351 ED031352 Blue Max® LNM 4462 ER2209 DC+ Blue Max® LNM 4462 is a duplex stainless steel MIG wire for welding 2205 duplex stainless steel base materials. The high chromium and molybdenum content provides resistance against pitting and stress corrosion, as well as general corrosion. (1.2 mm) (1.0 mm) (1.2 mm) 11SP 33SSP 33SSP ED031784 ED031302 ED031303 Blue Max® LNM Zeron 100X ER2553 DC+ Blue Max® LNM Zeron 100X is a stainless steel MIG wire for welding 2507 super duplex base materials. Welds made with LNM Zeron 100X have high resistance against pitting and crevice corrosion. (1.2 mm) 27.5SSP ED031317 Blue Max® LNM 4500 ER385 DC+ Blue Max® LNM 4500 is a fully austenitic stainless steel MIG wire for welding 904L, or equivalent stainless steels. Welds have high corrosion resistance to phosphoric acid and sulfuric acid applications. (1.2 mm) 33SSP ED031329 LNM NiCro 60/20 ERNiCrMo-3 DC+ LNM NiCro 60/20 is a nickel-based MIG wire. Its chemical composition is similar to Alloy 625. It is suitable for both high and low temperature applications, as well as corrosive environment applications. (0.9 mm) (1.0 mm) (1.2 mm) 33SSP 33SSP 33SSP ED032158 ED032159 ED032160 LNM NiCroMo 60/16 ERNiCrMo-4 DC+ LMN NiCroMo 60/16 GMAW wire is designed for welding CrMoW-alloyed nickel alloys, such as C-276. Weld deposit is extremely resistant to corrosion environments containing sulphuric acid and chlorides and is also applicable for surfacing in high temperature applications (up to 1200˚C) (0.9 mm) (1.0 mm) (1.2 mm) 33SSP 33SSP 33SSP ED032149 ED032150 ED032151 Blue Max® LNM NiCro 70/19 ERNiCr-3 DC+ Blue Max® LNM NiCro 70/19 is a nickel-based MIG wire for welding nickel-base alloys such as Alloys 600 and 601. The chemical composition gives it a high resistance against oxidation. Welds made with LNM NiCro 70/19 also have excellent impact toughness at low temperatures. (1.0 mm) (1.2 mm) 33SSP 33SSP ED031379 ED031380 * Nearest classification Package Code Key: 130 AD = Accu-Trak ® Drum SP = Plastic Spool SSP = Steel Spool www.lincolnelectric.com/welding-consumables Consumables Stainless, Nickel & High Alloy Submerged Arc Wire & Flux Blue Max® stainless steel wires are designed for use in submerged arc welding, both with chromium-compensating fluxes like ST-100, and with highly basic unalloyed fluxes like 880, 882, 801, 802 and Blue Max® 2000. Electrode Name AWS Class Recm’d Polarity General Description Diameter Package inches Weight Lbs. Product Number Blue Max ® Submerged Arc Wire Blue Max® S308/308L ER308, ER308L DC+ DC- Blue Max® S308/308L is designed primarily for submerged arc welding with basic fluxes. Balanced chromium and nickel levels provide enough ferrite in the weld metal for high resistance to hot cracking. Recommended Fluxes: Lincolnweld® 801, 802, 880, 880M, 882, ST-100, and Blue Max® 2000. 5/64 3/32 1/8 5/32 60C 60C 60C 60C ED021437 ED021438 ED021439 ED021440 Blue Max® S309/309L ER309, ER309L DC+ DC- Blue Max® S309/309L wire is designed for submerged arc welding with basic fluxes that recover nearly all of the wire chromium in the deposit. Good resistance to hot cracking. Recommended Fluxes: Lincolnweld® 801, 802, 880, 880M, 882, ST-100, and Blue Max® 2000. 5/64 3/32 1/8 5/32 60C 60C 60C 60C ED021445 ED021446 ED021447 ED021448 Blue Max® S316/316L ER316, ER316L DC+ DC- Blue Max® S316/316L is designed for submerged arc welding with basic fluxes that recover nearly all of the wire chromium in the deposit. Good resistance to hot cracking. Recommended Fluxes: Lincolnweld® 801, 802, 880, 880M, 882, ST-100, and Blue Max® 2000. 5/64 3/32 1/8 5/32 60C 60C 60C 60C ED021453 ED021454 ED021455 ED021456 Blue Max® LNS 4462 ER2209 DC+ AC Blue Max® LNS 4462 is designed for joining duplex (ferritic-austenitic) stainless steel. (2.4 mm) (3.2 mm) 55SSP 55SSP ED031313 ED031314 LNS NiCro 60/20 ERNiCrMo-3 DC± AC LNS NiCro is designed for joining nickel-based alloys. Depending on the application, it is also suitable for welding fully austenitic stainless steels, 9% Ni-steel and dissimilar joints. (1.6 mm) (1.6 mm) (2.4 mm) (3.2 mm) 33FS 55C 55C 55C ED032189 ED032164 ED032165 ED032166 LNS NiCro Mo 60/16 ERNiCrMo-4 DC+ LNS NiCroMo 60/16 is designed for welding CrMoW-alloyed nickel alloys, such as C-276. Weld deposits are extremely resistant to corrosion environments containing sulphuric acid and chlorides. Applicable for surfacing in high temperature applications up to 2192˚F (1200˚C). (1.6 mm) (1.6 mm) (2.4 mm) (3.2 mm) 33FS 55C 55C 55C ED032188 ED032152 ED032153 ED032154 Blue Max ® Submerged Arc and Electroslag Fluxes Blue Max® 2000 — — Blue Max® 2000 is a neutral basic flux designed for welding the more difficult stainless steels such as 347 and 2205 as well as nickel-based alloys. Maximum toughness and ductility with duplex stainless steels. N/A 50PLB ED031857 Blue Max® 3000 — — Blue Max® 3000 is a chromium alloyed flux for strip cladding where ferrite content of at least 4 FN is desired with 309L strip on carbon steel in one layer. N/A 44HS ED029474 Blue Max® 4000 — — Blue Max® 4000 is a neutral flux designed for cladding, using the electroslag welding process with stainless steel and nickel based strip electrodes. N/A 44HS ED025014 ST-100 — — Lincolnweld® ST-100 is an alloy flux for use with solid stainless steel wires. It is formulated to compensate for the chromium in the wire that is not recovered in the weld deposit. N/A N/A 60PLB 600D ED031856 ED012924 Package Code Key: C = Coil D = Speed Feed® Drum (wire) or Steel Drum (flux) SSP = Steel Spool F = Fiber Spool www.lincolnelectric.com/welding-consumables HS = Hermetically Sealed Pail PLB = Plastic Bag 131 Consumables Lincoln LincolnElectric Electricoffers offersaacomplete completeline lineofofhardfacing hardfacingand and high highalloy alloywelding weldingconsumables consumablestotomeet meetyour yourdemanding demandingapplications. applications. Lincoln LincolnElectric Electric——The TheWear-Control Wear-ControlSpecialist Specialist 132 www.lincolnelectric.com/welding-consumables Consumables Hardfacing Stick Electrode Electrode Name Hardness Rockwell C General Description Diameter Package inches Weight Lbs. Product Number Wearshield® BU 23-28 For carbon and low alloy steels. Builds up worn steel parts to produce tough, forgeable, machinable surfaces of moderate hardness. 5/32 5/32 3/16 5/32 3/16 1/4 6CT(1TB) 40CT(10CT) 40CT(10CT) 50CT 50CT 50CT ED031471 ED021991 ED021993 ED021992 ED021994 ED021995 Wearshield® BU-30 31-38 Moderate hardness to resist shock. Used as final overlay on parts which must be machined or forged. For mild, medium carbon, low alloy and high tensile steels. (3.2 mm) (4.0 mm) (5.0 mm) 40CT(10CT) 40CT(10CT) 50CT ED024943 ED024944 ED024945 Build-Up Metal-To-Metal Wear Wearshield® MM 52-58 Martensitic deposit. Heat treatable weld metal. Can be tempered, annealed. Can be used on carbon and low alloy steels. (3.2 mm) (4.0 mm) (3.2 mm) (4.0 mm) (5.0 mm) 40CT(10CT) 40CT(10CT) 50CT 50CT 50CT ED021986 ED021988 ED021987 ED021989 ED021990 Wearshield® MI 50-58 Provides wear-resistant surface of martensite, with substantial retained austenite. Resists metal-to-metal wear, impact, mild abrasion. Can be used on carbon and low alloy steels. 1/8 5/32 3/16 1/8 5/32 3/16 1/4 40CT(10CT) 40CT(10CT) 40CT(10CT) 50CT 50CT 50CT 50CT ED022003 ED022005 ED022007 ED022004 ED022006 ED022008 ED022009 Severe Abrasion Wearshield® 60 60-65 Excellent abrasion resistance. Fuses to carbon, low alloy, stainless, and manganese steel. Limit 2 layers. Use Wearshield® BU, Mangjet® or 15CrMn for preliminary layer(s). 1/8 1/8 5/32 3/16 18CT(3TB) 40CT(10CT) 40CT(10CT) 40CT(10CT) ED025113 ED022010 ED022011 ED022012 Wearshield® 70 69 Resists very severe abrasion at temperatures up to 1400°F (760°C). Use with mild, low alloy, stainless and austenitic manganese steels. Limit 2 layers. (3.2 mm) (4.0 mm) (5.0 mm) 40CT(10CT) 40CT(10CT) 40CT(10CT) ED024951 ED024952 ED024953 Use on carbon and low alloy steels, cast iron, austenitic manganese and austenitic stainless steels. Use Wearshield® BU or 15CrMn for preliminary layer(s). 1/8 1/8 5/32 3/16 1/8 5/32 3/16 18CT(3TB) 40CT(10CT) 40CT(10CT) 40CT(10CT) 50CT 50CT 50CT ED025111 ED023323 ED023324 ED023325 ED023326 ED023327 ED023328 Metal-To-Earth Wearshield® ME Package Code Key: 49-59 CT = Cardboard Carton EO = Easy Open Hermetic Can TB = Tube www.lincolnelectric.com/welding-consumables 133 Consumables Hardfacing Stick Electrode Electrode Name Hardness Rockwell C General Description Diameter Package inches Weight Lbs. Product Number Severe Impact Wearshield® Mangjet® 17-20 For building up austenitic manganese steel and cladding carbon steel. Pounding in service work hardens the deposit to develop maximum hardness and abrasion resistance (40-50 Rc). 5/32 3/16 5/32 3/16 1/4 40CT(10CT) 40CT(10CT) 50CT 50CT 50CT ED021975 ED021977 ED021976 ED021978 ED021979 Wearshield® 15CrMn 17-20 For austenitic manganese steel to resist severe impact or gouging even in single layer over carbon steel, with excellent crack resistance. Joining of manganese steel to itself or carbon or low alloy steel. Work hardens to 40-50 Rc. 1/8 5/32 3/16 1/8 5/32 3/16 40CT(10CT) 40CT(10CT) 40CT(10CT) 50CT 50CT 50CT ED021980 ED021982 ED021984 ED021981 ED021983 ED021985 Wearshield® Frogmang® 20-23 Provides high alloy austenitic manganese steel buildup to resist severe impact. Specifically designed for rebuilding rail frogs and crossings. Work hardens to 44-55 Rc. 5/32 3/16 1/4 60CT(10EO) 60CT(10EO) 72CT(12EO) ED026100 ED026101 ED031803 Abrasion Plus Impact Wearshield® ABR 28-53 Versatile electrode producing good resistance to abrasion and moderate impact. Good hot-forging properties. Hardness will vary depending on cooling rate. 1/8 5/32 3/16 1/8 5/32 3/16 1/4 40CT(10CT) 40CT(10CT) 40CT(10CT) 50CT 50CT 50CT 50CT ED021996 ED021998 ED022000 ED021997 ED021999 ED022001 ED022002 Wearshield® 44 42-48 Moderate hardness to resist abrasion under impact at temperatures up to 1100°F (593°C). Good spalling resistance on two or more layers. 1/8 1/8 5/32 3/16 6CT(1TB) 40CT(10CT) 40CT(10CT) 40CT(10CT) ED031470 ED024940 ED024941 ED024942 Package Code Key: 134 CT = Cardboard Carton EO = Easy Open Hermetic Can TB = Tube www.lincolnelectric.com/welding-consumables Consumables Hardfacing Flux-Cored Wires Electrode Name Hardness Rockwell C General Description Diameter Package inches Weight Lbs. Product Number Lincore® BU 85-95 Rb For rebuilding worn parts to near final size before applying final hardfacing layer(s), which is more wear resistant. Use on carbon, low alloy steels. 5/64 5/64 7/64 7/64 25SSP 50C 50C 125D ED031115 ED022064 ED022065 ED022069 Lincore® BU-G 20-35 Rc 30-42(1) Rc Gas-shielded cored wire for build-up of mild steel and low alloy steel parts to bring them to final dimensions, or for metal-to-metal wear. .045 1/16 25SP 25SP ED029079 ED029080 Lincore® 33 28-34 Rc For build-up prior to hardfacing. Use on carbon and low alloy steels. Can be used under 802, 803, 880M flux. 5/64 .045 1/16 5/64 5/64 3/32 7/64 7/64 56CT(14C) 25SSP 25SSP 25SSP 50C 50C 50C 125D ED011237 ED031116 ED031117 ED031118 ED011238 EDS01197 ED011240 ED011239 Build-Up Metal-To-Metal Wear Lincore® 40-O 40-45(1) Rc Bridges the hardness gap between Lincore® 33 and Lincore® 55. 5/64 5/64 7/64 25SSP 50C 50C ED031119 ED025907 ED025908 Lincore® 55 56-62(1) Rc Hardfacing overlay to resist rolling, sliding, and metal-to-metal wear. For carbon, low alloy, and manganese steels. Can be used under 802, 803, 880M flux. 5/64 .045 1/16 5/64 5/64 7/64 7/64 5/64 56CT(14C) 25SSP 25SSP 25SSP 50C 50C 125D 500D ED011277 ED031120 ED031121 ED031122 ED011278 ED011280 ED011279 ED028237 Lincore® 55-G 48-60 Rc Gas-shielded cored wire. Martensitic low alloy steel deposit for resistance to metal-to-metal wear. Despite the high hardness, crack-free deposits can be obtained with proper preheat, interpass temperature control, and post-weld cooling. .045 1/16 .045 1/16 25SP 25SP 500AD (20” dia) 500AD (20” dia) ED028176 ED028177 ED031475 ED031476 Lincore® T&D 48-65 Rc For rebuilding tools and dies and for putting tool steel surface on carbon and low alloy steels. 1/16 7/64 25SSP 50C ED031134 ED022057 Severe Impact Lincore® Frogmang® 40-50(1) Rc Self-shielded, cored wire. High alloy austenitic manganese composition for resistance to severe impact. Ideal for rebuilding worn manganese rail frogs, diamonds and switches. 1/16 5/64 3/32 7/64 25SP 25SP 25SP 25SP ED026106 ED026105 ED026104 ED026103 Lincore® M 40-48(1) Rc Produces austenitic manganese steel deposit. Rebuild/join manganese steel. Limit interpass to 500°F. .045 1/16 5/64 5/64 7/64 7/64 7/64 7/64 25SSP 25SSP 25SSP 50C 50C 125D 300D 600D ED031128 ED031129 ED031130 ED011160 ED011164 ED011163 ED011161 ED011162 Lincore® M-1 43(1) Rc This self-shielded, flux-cored wire is recommended for the same applications as Lincore M. However, M-1 produces less slag. 7/64 7/64 50C 600D ED031126 ED022060 (1) Hardness range given is work hardened. As-welded range would be significantly lower, typically around 22 Rc. Package Code Key: AD = Accu-Trak® Drum C = Coil CT = Cardboard Carton SP = Plastic Spool SSP = Steel Spool D = Speed Feed® Drum (wire) or Steel Drum (flux) www.lincolnelectric.com/welding-consumables 135 Consumables Hardfacing Flux-Cored Wires Electrode Name Hardness Rockwell C General Description Diameter Package inches Weight Lbs. Product Number Severe Impact, con’t. Lincore® 15CrMn 40-50(1) Rc Provides impact resistance on carbon, low alloy, austenitic manganese and stainless steels. Good for joining manganese steels. Limit interpass to 500° F. 5/64 5/64 7/64 7/64 25SSP 50C 50C 125D ED031126 ED022060 ED022061 ED022068 Lincore 15CrMn LS 40-50(1) Rc Lincore 15CrMn LS is a self-shielded, flux-cored wire with the same characteristics as Lincore 15CrMn but with lighter slag, that allows welding additional layer(s) without removing slag from the prior pass. 5/64 7/64 7/64 25SSP 50C 125D ED031127 ED029064 ED029558 Severe Abrasion Lincore® 60-O 55-60 Rc Hardfacing carbon. low alloy, manganese, and stainless steels. Limit 2 layers. .045 1/16 5/64 5/64 7/64 .120 5/64 7/64 25SSP 25SSP 25SSP 50C 50C 50C 125D 300D ED031131 ED031132 ED031133 ED019887 ED019888 ED020800 ED020803 ED020807 Lincore® 65-O 60-65 Rc Resists dilution better than 60-O. Check cracks are desired to relieve stress. 7/64 7/64 1/8 7/64 1/8 7/64 1/8 50C 125D 125D 200D 200D 500D 500D ED026077 ED026079 ED026078 ED026081 ED026080 ED026083 ED026082 Lincore® 60-G 57-61 Rc Gas-shielded, metal-cored wire for hardfacing carbon, low alloy, manganese and stainless steels. .045 .045 10SP 25SP ED029937 ED029936 Use on low carbon, medium carbon, low alloy, manganese, and stainless steels. .045 1/16 5/64 .045 1/16 5/64 7/64 7/64 25SSP 25SSP 25SSP 50C 50C 50C 50C 125D ED031123 ED031124 ED031125 ED020828 ED020829 ED017825 ED011275 ED011274 Abrasion Plus Impact Lincore® 50 Package Code Key: 136 48-52 Rc AD = Accu-Trak® Drum C = Coil CT = Cardboard Carton SP = Plastic Spool SSP = Steel Spool D = Speed Feed® Drum (wire) or Steel Drum (flux) www.lincolnelectric.com/welding-consumables Consumables Hardfacing Submerged Arc Wires Lincore® wires for submerged arc hardfacing are designed for use with specific Lincoln® fluxes to provide optimum deposit composition, hardness and microstructure for a variety of applications. Electrode Name Hardness Rockwell C General Description Diameter Package inches Weight Lbs. Product Number Lincore® 20 22-28 Rc For build-up on continuous caster rolls for the steel industry, with 801, 802 or 880 flux. 3/32 1/8 3/32 1/8 5/32 50C 50C 600D 600D 600D EDS18565 EDS18566 EDS18568 ED018569 EDS18570 Lincore® 30-S 24-32 Rc For build-up on tractor idler rolls, crane wheels, shafts, with 801, 802, 880 or 860 flux. 3/32 1/8 1/8 3/32 1/8 50C 50C 300D 600D 600D ED011200 ED015889 ED015890 ED011199 ED015891 Lincore® 32-S 28-36 Rc For two to three layer build-up on 4140 steel drill stems, with 802 or 803 flux. 3/32 1/8 3/32 1/8 1/8 50C 50C 300D 300D 600D ED025655 ED025129 ED025656 ED025130 ED025131 Lincore® 35-S 34-42 Rc For build-up on tractor idler rolls, crane wheels, shafts, with 801, 802 or 880 flux. Suitable for flame hardening. 3/32 1/8 5/32 3/32 1/8 5/32 50C 50C 50C 600D 600D 600D ED019880 ED019881 ED019882 ED019883 ED019884 ED019885 Lincore® 4130 18-24 Rc For build-up for plate, rolls and sheaves, with 801, 802 or 880 flux. Suitable for flame hardening. 3/32 1/8 3/32 1/8 50C 50C 600D 600D ED015265 ED015266 ED015532 ED015405 Lincore® 8620 16-22 Rc For build-up on continuous caster rolls for the steel industry, with 801, 802 or 880 flux. 3/32 1/8 5/32 1/8 5/32 50C 50C 50C 600D 600D ED020787 ED020788 EDS20789 ED020791 ED020792 Build-Up Metal-To-Metal Wear Lincore® 40-S 36-42 Rc For hardfacing of tractor undercarriage parts and links with 801, 802 or 880 flux. 1/8 1/8 1/8 1/8 50C 300R 300D 600D ED015892 ED016262 ED015945 ED015909 Lincore® 42-S 38-44 Rc For hardfacing of tractor undercarriage parts and links with 801 or 802 flux. 3/32 1/8 3/32 1/8 3/32 1/8 50C 50C 300D 300D 600D 600D EDS29162 ED029159 EDS29298 ED029264 EDS29164 ED029161 Lincore® 96S 48-56 Rc For hardfacing continuous caster and work rolls for steel mills with 801 or 802 flux. 12% Cr deposit also resists corrosion. 1/8 5/32 3/32 1/8 5/32 50C 50C 600D 600D 600D ED018572 EDS18573 ED018574 ED018575 ED018576 Lincore® 102W 48-56 Rc For hardfacing work and transfer rolls for steel mill with 802 flux. Tool steel deposit resists softening in PWHT. 3/32 1/8 1/8 5/32 50C 50C 600D 600D ED018577 ED018578 ED018581 ED018582 Package Code Key: C = Coil D = Speed Feed® Drum (wire) or Steel Drum (flux) www.lincolnelectric.com/welding-consumables 137 Consumables Hardfacing Submerged Arc Wires Lincore® wires for submerged arc hardfacing are designed for use with specific Lincoln fluxes to provide optimum deposit composition, hardness and microstructure for a variety of applications. Electrode Name Hardness Rockwell C General Description Diameter Package inches Weight Lbs. Product Number Metal-To-Metal Wear, con’t. Lincore® 102HC 53-60 Rc For hardfacing work and transfer rolls for steel mill with 802 flux. Tool steel deposit resists softening in PWHT. 3/32 1/8 3/32 1/8 50C 50C 600D 600D ED026084 ED026085 ED026086 ED026087 Lincore® 410 28-36 Rc For hardfacing continuous caster and work rolls for steel mills with 801 or 802 flux. 12% Cr deposit also resists corrosion. 3/32 1/8 3/32 1/8 5/32 50C 50C 600D 600D 600D ED018583 ED018584 ED018586 EDS18587 ED018588 Lincore® 410NiMo 30-38 Rc For hardfacing continuous caster and work rolls for steel mills with 801 or 802 flux. 12% Cr deposit also resists corrosion. 3/32 1/8 5/32 3/32 1/8 5/32 50C 50C 50C 600D 600D 600D ED018589 ED018590 EDS18591 EDS18592 ED018593 ED018594 Lincore® 420 44-52 Rc For hardfacing continuous caster and work rolls for steel mills with 801 or 802 flux. 12% Cr deposit also resists corrosion. 3/32 1/8 5/32 3/32 1/8 5/32 50C 50C 50C 600D 600D 600D ED015260 ED015262 EDS15263 ED015261 ED015268 ED015264 Lincore® 423L 41-47 Rc For hardfacing continuous caster and work rolls for steel mills with 802 flux. 11.5% Cr deposit also resists corrosion. Contains vanadium for resistance to softening. 1/8 3/32 1/8 5/32 50C 600D 600D 600D ED018548 EDS18550 ED018551 EDS18552 Lincore® 423Cr 41-47 Rc For hardfacing continuous caster and work rolls for steel mills with 802 flux. 13.5% Cr deposit also resists corrosion. Contains vanadium for resistance to softening. 3/32 1/8 5/32 3/32 1/8 5/32 50C 50C 50C 600D 600D 600D EDS18553 EDS18554 EDS18555 EDS18556 ED018557 ED018558 Lincore® 424A 37-43 Rc For hardfacing continuous caster and work rolls for steel mills with 802 flux. 13% Cr deposit also resists corrosion. 3/32 1/8 5/32 3/32 5/32 50C 50C 50C 600D 600D EDS18559 ED018560 EDS18561 EDS18562 EDS18564 For hardfacing crusher rolls, ore chutes, and blast furnace bells and hoppers. Use with 803 flux. 1/8 5/32 5/32 50C 50C 600D ED016879 EDS16880 ED016884 Severe Abrasion Lincore® 60-S Package Code Key: 138 55-60 Rc C = Coil D = Speed Feed® Drum (wire) or Steel Drum (flux) R = Speed-Feed® Reel www.lincolnelectric.com/welding-consumables Consumables Hardfacing Fluxes Lincoln defines neutral fluxes as those which will not produce any significant changes in the all weld metal composition as a result of a large change in the arc voltage, and thus the arc length. Lincoln defines alloy fluxes as those which are used with a plain carbon steel electrode to make alloy weld deposits. The alloys for the weld deposit are added as ingredients in the flux. Alloy fluxes are designed for use with Lincolnweld® L-60 mild steel wire. Electrode Name General Description Package Weight Lbs. Product Number Hardfacing Fluxes - Neutral Lincolnweld® 801 Fast-freezing flux provides smooth beads and excellent slag removal. Use with Lincore® 20, 30-S, 35-S, 40-S, 42-S, 4130, 8620, 410, 410NiMo, 420 and 96S. 50B 450D 2700BB ED019588 ED023403 EDS30786 Lincolnweld® 802 Excellent hot slag removal with wire containing columbium, vanadium or very high chrome levels. Use with Lincore® 102W, 423L, 423Cr and 102HC. 50B 550D 3000BB ED019457 ED023365 EDS30787 Lincolnweld® 803 Specially designed for Lincore® 60-S on high speed welding applications, such as the resurfacing of coal crusher rolls and blast furnace bells and hoppers. 50B ED019799 Lincolnweld® 880 Can be used in applications similar to 801 and 802 and may improve slag removal. 50B 550D ED027866 ED028322 Hardfacing Fluxes - Alloy Lincolnweld® H-535 Produces a deposit with good abrasion resistance, allows some machinability. Low carbon martensitic deposit. Hardness range is 24-45 Rockwell C, depending upon the actual welding procedure used. 50B ED027865 Lincolnweld® A-96-S Modified Type 420 stainless deposit with a carbon content near the high side for as-welded hardness. Carbon will be about .23%, with about 13% chromium using proper procedures. 50FB ED027863 Lincolnweld® H-560 High alloy flux depositing primary carbides in a martensitic matrix. Excellent material for severe abrasion applications. Resistance to abrasion is 50 to 60 times that of plain carbon steel. 100B ED010345 NOTE: Deposit carbon, alloy content and hardness depend upon the ratio of flux melted to wire melted. High voltage promotes high carbon and alloy contents, while low voltage promotes lower carbon and alloy content. Package Code Key: FB = Foil Bag B = Bag D = Speed Feed® Drum (wire) or Steel Drum (flux) www.lincolnelectric.com/welding-consumables BB = Bulk Bag 139 Consumables SUBMERGED ARC • Controlled Chemistry for Wire Electrode and Flux • Consistent Wire Electrode Diameter • Controlled Dust Levels • Engineered Particle Integrity • Complete Submerged Arc Solutions You Can Trust 140 www.lincolnelectric.com/welding-consumables Consumables Submerged Arc Electrode Name AWS Class General Description Diameter in Package Weight Lbs. Product Number Lincolnweld ® Carbon Steel Solid Wire Lincolnweld® L-50 EM13K Lincolnweld® L-50 is a low carbon, medium manganese, high silicon wire. Team it up with Lincolnweld® 980 flux, and you’ve got the best flux/wire combination for all purpose semiautomatic welding. 1/16 5/64 3/32 1/8 5/32 3/16 1/16 5/64 3/32 1/8 5/32 3/16 1/16 60C 60C 60C 60C 60C 60C 600D 1000D 1000D 1000D 1000D 1000D 1000AD ED011317 ED011335 ED011328 ED011323 ED011332 ED015469 ED011316 ED011334 ED011327 ED011322 ED011331 ED015352 ED029083 Lincolnweld® L-56 EH11K Lincolnweld® L-56 is a low carbon, high manganese, very high silicon special purpose wire which is primarily used with 880M flux on multiple pass welds requiring 70 ksi tensile strength in the stress relieved condition. 1/16 5/64 3/32 1/8 5/32 3/16 1/16 5/64 60C 60C 60C 60C 60C 60C 1000R 1000R ED011666 ED011678 ED011674 ED011671 EDS11677 EDS01107 ED011737 EDS01631 Lincolnweld® L-60 EL12 Lincolnweld® L-60 is a low carbon, low manganese, low silicon general purpose submerged arc wire. It is capable of making single pass or multiple pass welds. 1/16 5/64 3/32 1/8 5/32 3/16 5/64 1/8 5/32 5/64 3/32 1/8 5/32 3/16 60C 60C 60C 60C 60C 60C 600D 600D 600D 1000D 1000D 1000D 1000D 1000D EDS01110 ED011762 ED011752 ED011743 ED011758 ED011749 EDS11760 EDS11741 EDS11756 ED011761 ED011751 ED011742 ED011757 ED011748 Lincolnweld® L-61 EM12K Lincolnweld® L-61 is a low carbon, medium manganese, medium silicon general purpose submerged arc wire. It produces welds with tensile strengths 5-15 ksi higher than those with L-60 depending on the flux and procedures used. 1/16 5/64 3/32 1/8 5/32 3/16 5/32 5/64 3/32 1/8 5/32 5/64 3/32 1/8 5/32 3/16 60C 60C 60C 60C 60C 60C 300D 600D 600D 600D 600D 1000D 1000D 1000D 1000D 1000D ED011803 ED011825 ED011815 ED011807 ED011821 ED011812 ED030628 EDS11823 EDS11813 EDS11805 EDS11819 ED011824 ED011814 ED011806 ED011820 ED011811 Lincolnweld® LA-71 EM14K Lincolnweld® LA-71 is a low carbon, medium manganese, high silicon submerged arc wire fortified with titanium. 5/64 3/32 1/8 5/32 1/8 5/32 60C 60C 60C 60C 1000D 1000D EDS11054 ED011052 ED011051 ED011053 EDS30781 EDS30782 Package Code Key: AD = Accu-Trak® Drum C = Coil D = Speed Feed® Drum (wire) or Steel Drum (flux) www.lincolnelectric.com/welding-consumables R = Speed-Feed® Reel 141 Consumables Submerged Arc Electrode Name AWS Class General Description Diameter in Package Weight Lbs. Product Number 1/8 5/32 5/32 5/32 3/16 60C 60C 300D 1000D 1000D ED016767 ED016248 ED030567 ED029226 EDS01652 Lincolnweld ® Carbon Steel Solid Wire, con’t. Lincolnweld® L-S3 EH12K Lincolnweld® L-S3 is a low carbon, high manganese, high silicon wire designed for use with Lincolnweld 880M or 8500 flux. It produces good low temperature impacts at the higher deposition rate procedures typically used on offshore drilling platform legs. Lincolnweld ® Low Alloy Steel Solid Wire Lincolnweld® L-70 EA1 Lincolnweld® L-70 is a low carbon, medium manganese, low silicon, 0.50% molybdenum special purpose submerged arc wire. Use for single or multipass welds 5/64 1/8 5/32 3/16 1/8 5/32 3/16 60C 60C 60C 60C 1000D 1000D 1000D ED012054 ED012051 ED012053 ED012052 ED021192 ED021193 EDS21194 Lincolnweld® LA-75 ENi1K Lincolnweld® LA-75 is a low carbon, medium manganese, high silicon, nickel bearing (0.95% nickel), solid wire designed for use with Lincoln’s family of neutral fluxes. 5/64 3/32 1/8 5/32 60C 60C 60C 60C ED011066 ED011064 ED011062 ED011065 Lincolnweld® LA-81 EA2TiB Lincolnweld® LA-81 is a low carbon, medium manganese, low silicon, 0.5% molybdenum submerged arc welding electrode containing small additions of titanium and boron for extremely high toughness at low temperatures. It is generally used in two pass applications for arctic grade line pipe. 5/32 5/32 60C 1000D ED023163 EDS31060 Lincolnweld® LA-82 EF2 Lincolnweld® LA-82 is designed especially for pressure vessel applications where a weld deposit with 80 ksi tensile strength after extended stress relieving is a primary objective. 3/32 1/8 5/32 60C 60C 60C EDS30785 ED026958 ED026959 Lincolnweld® LA-84 EF3 Lincolnweld® LA-84 is a nickel bearing electrode with 0.5% molybdenum. This wire is used for higher strength weldements requiring low temperature impact properties. 3/32 3/32 60C 1000D ED031871 ED031872 Lincolnweld® LA-85 ENi5 Lincolnweld® LA-85 is a nickel bearing wire with 0.2% Mo for use on weathering steels and applications requiring excellent low temperature impact properties. 3/32 1/8 5/32 3/16 60C 60C 60C 60C ED023166 ED023167 ED023168 ED023169 Lincolnweld® LA-90 EA3K Lincolnweld® LA-90 is a low carbon, high manganese, high silicon, 0.50% molybdenum solid special purpose wire. 1/16 5/64 3/32 1/8 5/32 5/32 60C 60C 60C 60C 60C 1000D ED013999 ED011086 ED011084 EDS11083 EDS11085 EDS01152 Lincolnweld® LA-92 EB2R Lincolnweld® LA-92 is solid wire designed to be used with semi-basic or highly basic fluxes for the welding of 1-1/4% Cr - 1/2% Mo steels. These weld deposits are used for high temperature service applications such as pressure vessels and piping. 3/32 1/8 5/32 60C 60C 60C EDS30783 EDS26960 EDS26961 Lincolnweld® LA-93 EB3R Lincolnweld® LA-93 is designed for high temperature applications such as pressure vessels and piping for 2-1/4% Cr, 1% Mo steels. 3/32 1/8 5/32 60C 60C 60C EDS30784 EDS26962 EDS26963 Lincolnweld® LA-100 EM2 Lincolnweld® LA-100 is a low carbon, high manganese wire with nickel and molybdenum, designed to weld high strength steels such as HY-80 and HSLA-80, as well as for undermatching on HY-100 and HSLA-100 steels. It is used extensively in naval vessel fabrication with MIL800-H flux. 1/16 5/64 3/32 1/8 5/32 60C 60C 60C 60C 60C ED010996 ED011002 ED010999 ED010998 EDS11001 Package Code Key: 142 C = Coil D = Speed Feed® Drum (wire) or Steel Drum (flux) www.lincolnelectric.com/welding-consumables Consumables Submerged Arc Electrode Name AWS Class General Description Diameter in Package Weight Lbs. Product Number 5/64 3/32 3/32 3/32 3/32 50C 50C 300R 600R 600D ED011099 ED011098 EDS01186 EDS01188 EDS01187 Here is a subarc wire that’s flux-cored and a great choice for welding chrome-moly steels. Lincolnweld® LAC-B2 is designed to weld with either single or tandem arcs using a neutral flux. 3/32 5/32 3/32 5/32 60C 60C 600D 600D ED010954 ED010955 ED019581 ED019582 Lincolnweld® LAC-M2 ECM2 Get yield strengths around 100 ksi using this flux-cored wire and the submerged arc process. Lincolnweld® LAC-M2 also delivers V-notch impacts of 15 ft-lbs @ -50° F. 3/32 5/32 50C 50C ED010981 ED010982 Lincolnweld® LAC-Ni2 ECNi2 Lincolnweld® LAC-Ni2 is a flux-cored wire designed for the submerged arc process. It’s perfect for welding weathering steels and all other steels requiring tensile strengths of 70 ksi with low temperature impacts. 3/32 50C ED010986 Lincolnweld ® Carbon Steel Cored Wire Lincolnweld® LC-72 EC1 Lincolnweld® LC-72 is a cored wire designed to be welded with 980 flux to provide increased deposition rate over solid wire yet maintain good bead shape, penetration, and slag removal. Deposition can be increased 10-30% over solid wire. Lincolnweld Low Alloy Steel Cored Wires Lincolnweld® LAC-B2 Package Code Key: Wire AWS ASME Class ECB2 C = Coil D = Speed Feed® Drum (wire) or Steel Drum (flux) R = Speed-Feed® Reel AWS Wire Composition Limits(1) %C %Mn %Si %Cr %Ni %Mo %Ti %Zr %Al %V %S %B %P %Cu Lincolnweld ® Carbon Steel Electrodes (Chemistry) Lincoln® Electrode Classifications per AWS A5.17-97 L-50 EM13K .06-.16 .90-1.40 .35-.75 — — — — — — — .030 — .030 .35 L-56 EH11K .06-.15 1.40-1.85 .80-1.15 — — — — — — — .030 — .030 .35 L-60 EL12 .04-.14 .25-.60 .10 — — — — — — — .030 — .030 .35 L-61 EM12K .05-.15 .80-1.25 .10-.35 — — — — — — — .030 — .030 .35 LA-71 EM14K .06-.19 .90-1.40 .35-.75 — — — .03-.17 — — — .025 — .025 .35 LC-72(2,3) EC1 .15 1.80 .90 — — — — — — — .035 — .035 .35 L-S3 EH12K .06-.15 1.50-2.0 .25-.65 — — — — — — — .025 — .025 .35 Lincolnweld ® Low Alloy Electrodes (Chemistry) Lincoln® Electrode Classifications per AWS A5.23-97 L-70 EA1 .05-.15 .65-1.00 .20 — — .45-.65 — — — — .025 — .025 .35 LA-75 ENi1K .12 .80-1.40 .40-.80 — .75-1.25 — — — — — .020 — .020 .35 LA-81(4) EA2TiB .05 1.2 .2 — — .5 .1 — — — — .01 — .20 LA-82 EF2 .10-.18 1.70-2.40 .2 — .40-.80 .40-.65 — — — — .025 — .025 .35 LA-84 EF3 .10-.18 1.75-2.20 .15-.25 — .80-1.0 .45-.60 — — — — .010-.020 — LA-85 ENi5 .12 1.20-1.60 .05-.30 — .75-1.25 .10-.30 — — — — .020 — .020 .35 LA-90 EA3K .05-.15 1.60-2.10 .50-.80 — — .40-.60 — — — — .025 — .025 .35 LA-92 EB2R .07-.15 .45-1.00 .05-.30 1.00-1.75 — .45-.65 — — — — .025 — .025 .35 LA-93 EB3R .05-.15 .40-.80 .05-.30 2.25-3.00 — .90-1.10 — — — — .025 — .025 .35 LA-100 EM2 .10 1.25-1.80 .20-.60 .30 1.40-2.10 .25-.55 .10 .10 .10 .05 .015 — .010 .25 www.lincolnelectric.com/welding-consumables .010-.020 .05-.15 143 Consumables Submerged Arc Electrode General Name Description Package Weight Lbs. Product Number Fluxes – Active 760 760 is recommended for applications where porosity caused by arc blow is a problem. In addition, it produces excellent appearance on flat fillet welds when using a constant voltage power source. 50B ED019584 761 Lincolnweld® 761 weld deposits are usually low carbon, fairly high manganese, have superior crack-resistance, and when used with L-61 electrode, produce excellent impact resistance on single pass welds. The slower freezing of 761 slag gives good appearance on large flat fillet welds using either constant or variable voltage power sources. 50B ED019585 780 Lincolnweld® 780 has excellent performance characteristics, including very good slag removal, making it the most common choice for a variety of applications. The faster freezing of 780 slag minimizes spilling on roundabouts. 50B 550D ED019586 ED032007 781 Does your single pass welding application have a need for speed? Lincolnweld® 781 is recommended for making high speed, single pass welds on clean plate and sheet steel. The good "wetting" action provides the “Fast-Follow” characteristics needed to make uniform welds at high speed without undercut or voids. 781 should not be used for welding steel contaminated with rust, oil or mill scale. 50B ED019587 Fluxes – Neutral The primary use for Neutral Fluxes is for multiple-pass welding applications. 860 Lincolnweld® 860 has excellent operating characteristics and produces good impact properties when used with L-60 or L-61 electrodes. 860/L-70 and 860/LA-71 deposits produce 70 ksi tensile strength after stress relieving. 860 is the recommended flux for most double ending applications. 50B ED019589 865 Lincolnweld® 865 is a general purpose flux designed to weld butt joints and flat and horizontal fillets. 865 produces 70 ksi tensile strength as welded or after short or long term stress relief. 865 flux should be used with L-50 electrode for optimum impact properties, resistance to rust porosity, & resistance to pockmarking. L-61 may be used on steel free of scale & rust. 50B EDS27857 880 880 flux is recommended for use with solid low alloy steel electrodes with a minimum 0f 0.20% silicon for proper deoxidation and bead appearance. It is also used with the Lincolnweld® LAC series of low alloy flux-cored electrodes, with Lincore® 30-S, 35-S, and 50 flux-cord hardfacing electrodes. 880 should not be used with single arc AC welders. 50B 550D ED027866 ED028322 880M Lincolnweld® 880M is recommended for welding with solid carbon steel and low alloy steel electrodes, with Lincoln’s LAC series of low alloy flux-cored electrode. 880M is designed to produce the excellent mechanical properties, including CTOD’s and low temperature impacts, required on many applications. This includes the welding of HY-80 steel with Lincolnweld® LA-100 electrode. 880M is used in applications requiring 70 ksi tensile strength in the stress relieved condition. Using electrodes containing less than 0.20% silicon with 880M may result in narrow beads, poor appearance, increased pocking and porosity. 50PLB ED031853 882 Lincolnweld® 882 is recommended for welding with solid carbon and low alloy steel electrodes. It may be used with electrodes containing low silicon. When used with L-61 electrode it produces deposits with a minimum of 70 ksi tensile strength in the as welded condition and excellent low temperature impacts. 50B ED027859 888 Lincolnweld® 888 is a highly basic flux designed for joining mild steel and low alloy steels for critical applications that require excellent mechanical properties with robust low temperature impact and fracture toughness. It has Best-in-Class diffusible hydrogen levels and slag removal in deep groove and narrow gap applications and can be used for as welded, stress relieved and step cooling applications. 50PLB ED031596 MIL800-H MIL800-H can be used to obtain excellent mechanical properties including low temperature impacts and very low levels of diffusible hydrogen. The typical level of diffusible hydrogen is less than 2ml/100 grams of weld metal deposited. This includes the welding of HY-80 and HSLA-80 steel with LA-100 electrode. MIL800-H is qualified to MIL-E-23765/2D (Amd.1) as a MIL-100S-2F flux when used with LA-100 electrode. MIL800-H is recommended or both single and multiple electrode welding. 50HS ED020925 8500 Lincolnweld® 8500 is recommended for multi-pass welding with solid mild steel and low alloy electrodes. 8500 flux can be used to obtain excellent mechanical properties, including low temperature impacts and CTOD’s 8500 flux is recommended for both single and multiple electrode welding. 8500 flux is not recommended as a general purpose or horizontal fillet welding flux for carbon steel. 50PLB ED031854 Package Code Key: 144 B = Bag BB = Bulk Bag PLB = Plastic Bag D = Speed Feed® Drum (wire) or Steel Drum (flux) FB = Foil Bag www.lincolnelectric.com/welding-consumables HS = Hermetically Sealed Pail Consumables Submerged Arc Electrode Name General Description Package Weight Lbs. Product Number Fluxes – Special Purpose Neutral 960 Lincolnweld® 960 is a low cost, general purpose flux designed to weld butt joints and both single and multiple pass fillets. It can be used for automatic and semiautomatic welding. It produces welds with good impact strength and good slag removal. 960 Flux is designed to meet AASHTO Fracture Critical Requirements. 50B ED022412 980 Lincolnweld® 980 combines many of the features of the 700 and 800 series fluxes, making it an excellent choice for fabricators who desire one flux for automatic and semiautomatic welding throughout the shop. It is intended primarily for welding plain carbon (mild) steel. Exceptional resistance to flash-through and porosity caused by arc blow makes it the best choice for semi-automatic welding. When used with L-50 or LC-72 electrodes, 980 exhibits outstanding single pass welding characteristics. It is neutral, providing limited alloy buildup in multiple pass welds at high voltages even on plate one inch thick. 50B ED027861 Fluxes – Fabrication of Line Pipe 995N Recommended for single pass square butt welding such as longitudinal and spiral seams on pipe greater than 1/2" thickness. In particular, 995N flux is recommended with LA-81 electrode for applications requiring a minimum of 50 lbs. impact strength @ -50°F. 50PLB 2600BB EDS01669 EDO30657 997 Lincolnweld® 997 is a special flux intended for square butt welding; longitudinal and spiral seam welding of pipe up to 1" thick. It is designed for square butt welding applications requiring one pass per side, such as seam welds on pipe. Typically, L-61 should be used with 997. However, where impact requirements are specified, L-70 should be used. 50B EDS01672 761-Pipe You’ll be impressed with the ability of Lincolnweld® 761-Pipe flux to perform in spiral or longitudinal seam pipe welding applications. Similar in scope to 761, the Pipe version’s particle size is optimized for seam welding. Weld deposits are usually low carbon, fairly high manganese and have superior crack resistance. 761-Pipe has excellent resistance to pockmarking. It is perfect for AC and multiple arc welding. 50B EDS01691 P223 Lincolnweld® P223 flux is an industry standard for spiral pipe welding on up to X80 grade pipe, especially where good impact properties are required. It is also well-suited for longitudinal seam welding on pipe, producing a low bead profile with very straight edges, while minimizing undercuts. Its fast freezing slag makes it ideal for even small diameter pipe. In most cases, the slag is self-peeling. For these same reasons, P223 is an excellent choice for many two-pass welding applications. While designed for two-pass welding applications, P223 is a neutral flux, which is also suitable for use in multiple pass welding with mild steel and low alloy electrodes. 50B EDS30636 50B ED027862 50HS ED028657 Additional High Performance Fluxes AXXX10 Alloy flux Lincolnweld® A-XXX-10, when used with Lincolnweld® L-61 wire, produces a Ni1 deposit for welding ASTM A533-Class1 and A588 (weathering) steel. MIL800-HPNi MIL800-HPNi flux is designed to be used with LA-85 (ENi5) electrode, and increases the nickel content of the weld deposit from a nominal 1% to a minimum of 1% nickel. MIL800-HPNi is used to weld high performance steels such as HPS70W having a minimum yield strength of 70 ksi. These steels are primarily found in bridge girder manufacturing. MIL800-HPNi also provides higher deposition rates than standard fluxes and is more resistant to moisture pickup than other traditional highly basic fluxes and meets an H2 (2 ml of hydrogen/100 grams of weld metal) AWS diffusible hydrogen designation. Package Code Key: B = Bag HS = Hermetically Sealed Pail PLB = Plastic Bag www.lincolnelectric.com/welding-consumables 145 Consumables PREMIUM PIPE WELDING CONSUMABLES World-Class Performance. World Wide Support. • • • • • • Consistent Performance Lincoln’s Q2 Certification: Lot-Tested & Lot-Certified • • Special Moisture Resistant Packing • • • • 146 Stick, MIG, Flux-Cored Single Source Welding Expertise Global Equipment and Consumable Support www.lincolnelectric.com/welding-consumables Consumables Pipeliner Electrode Name AWS Class Recm’d Polarity General Description Diameter Package mm Weight Lbs. Product Number ® Cellulosic All Position Stick (SMAW) Electrodes Pipeliner® 6+ E6010 DC± Pipeliner® 6P+ is an all-position cellulosic pipe electrode designed especially for vertical down root pass welding. This electrode is based on a long-time favorite among cross-country pipeline welders. (2.5 mm) (3.2 mm) (4.0 mm) (3.2 mm) (4.0 mm) 30CT(10EO) 30CT(10EO) 30CT(10EO) 50EO 50EO ED032609 ED032610 ED032611 ED030848 ED030849 Pipeliner® 7P+ E7010-P1 DC± Pipeliner® 7P+ is recommended for root, hot, fill and cap pass welding of up to X65 grade pipe with x-ray quality, superior arc performance and outstanding mechanical properties. All-position welding. (3.2 mm) (4.0 mm) (5.0 mm) (3.2 mm) (4.0 mm) (5.0 mm) 30CT(10EO) 30CT(10EO) 30CT(10EO) 50EO 50EO 50EO ED032612 ED032613 ED032614 ED031611 ED031612 ED031613 Pipeliner® 8P+ E8010-P1 DC+ Here’s an electrode that makes short work of even the most challenging high silicon pipe applications! Pipeliner® 8P+ is an outstanding choice for API 5L-X56 through X70 grade pipe. This electrode features high stacking efficiency— formulated to carry and deposit weld metal in difficult vertical down out-ofposition applications. (3.2 mm) (4.0 mm) (5.0 mm) (3.2 mm) (4.0 mm) (5.0 mm) 30CT(10EO) 30CT(10EO) 30CT(10EO) 50EO 50EO 50EO ED032615 ED032616 ED032617 ED030826 ED030827 ED030828 Low Hydrogen Stick (SMAW) Electrodes Pipeliner® 16P E7016 H4 DC+ AC We designed this quality electrode for optimum performance for vertical up welding of pipe up to API 5L-X65 – especially where a low hydrogen deposit is desired. Obtain Charpy V-Notch impact values down to temperatures of -20°F (-29°C). (2.5 mm) (3.2 mm) (4.0 mm) 50EO 50EO 50EO ED030916 ED030917 ED030918 Pipeliner® 17P E7018-1 H4R DC+ AC Pipeliner® 17P is recommended for fill and cap pass vertical-up welding of up to X65 grade pipe with x-ray quality, superior arc performance, excellent slag removal and outstanding mechanical properties. All-position welding, except vertical down. (3.2 mm) (4.0 mm) 30CT(10EO) 30CT(10EO) ED032618 ED032619 Pipeliner® 18P E8018-G H4 DC+ AC A real workhorse for vertical up welding jobs up to X80 pipe! Pipeliner® 18P offers low temperature impact properties down to -50°F (-46°C). (3.2 mm) (4.0 mm) 30CT(10EO) 30CT(10EO) ED032620 ED032621 Pipeliner® 19P E10018-G H4R DC+ AC Pipeliner® 19P is recommended for fill and cap pass vertical-up welding of up to X80 grade pipe with x-ray quality, superior arc performance, excellent slag removal and outstanding mechanical properties. All-position welding, except vertical down. (3.2 mm) (4.0 mm) 30CT(10EO) 30CT(10EO) ED032622 ED032623 Pipeliner® 20P E12018-G H4R DC+ AC Pipeliner® 20P is recommended for fill and cap pass vertical-up welding of up to X100 grade pipe with x-ray quality, superior arc performance, excellent slag removal and outstanding mechanical properties. All-position welding, except vertical down. (3.2 mm) (4.0 mm) 30CT(10EO) 30CT(10EO) ED032624 ED032625 Pipeliner® LH-D80 E8045-P2 H4R DC+ Choose Pipeliner® LH-D80 electrode when you need a dependable stick (SMAW) electrode for vertical down low hydrogen welding on pipe up to X70. Operators appreciate the unique slag system that facilitates easy puddle control with virtually no slag interference. (3.2 mm) (4.0 mm) (4.5 mm) 30CT(10EO) 30CT(10EO) 30CT(10EO) ED032248 ED032249 ED032250 Pipeliner® LH-D90 E9045-P2 H4R DC+ The product of choice for vertical down, low hydrogen pipe welding for fill and cap passes of high strength pipe up to X80. Operators will appreciate this electrode’s unique “hot start” tip with out-standing puddle control. (3.2 mm) (4.0 mm) (4.5 mm) 30CT(10EO) 30CT(10EO) 30CT(10EO) ED032251 ED032252 ED032253 Pipeliner® LH-D100 E10045-P2 H4R DC+ When the job calls for vertical down, low hydrogen welding on X-100 pipe, operators the world over reach for this dependable Lincoln electrode. The unique “hot start” tip minimizes starting porosity. Great low temperature impacts and outstanding tensile strength. (3.2 mm) (4.0 mm) (4.5 mm) 30CT(10EO) 30CT(10EO) 30CT(10EO) ED032254 ED032255 ED032256 NOTE: Pipeliner® electrodes are manufactured under lot control. A Certificate of Test showing actual deposit chemistry and mechanical properties is available on www.lincolnelectric.com for every lot. Package Code Key: C = Coil CT = Cardboard Carton EO = Easy Open Hermetic Can SSP = Steel Spool VFB = Vacuum Sealed Foil Bag HS = Hermetically Sealed Pail www.lincolnelectric.com/welding-consumables SP = Plastic Spool 147 Consumables Pipeliner Electrode Name AWS Class ® Recm’d Polarity General Description Diameter Package in. (mm) Weight Lbs. Product Number MIG (GMAW) Wires Pipeliner® 70S-G ER70S-G Pipeliner® 70S-G MIG (GMAW) wire electrode is especially intended for the needs of semiautomatic and automatic root pass pipe welding. Pipeliner® 70S-G exhibits a fluid weld puddle for excellent wash-in at the weld toes, and a very uniform bead shape. Well suited for use on API 5L-X56 through X70 pipe. .045 (1.2) .045 (1.2) 10SP(VFB) 30SP(VFB) ED030904 ED030905 Pipeliner® 80S-G ER80S-G Pipeliner® 80S-G MIG (GMAW) wire electrode is especially intended for the needs of semiautomatic and automatic root pass pipe welding. Pipeliner® 80S-G exhibits a fluid weld puddle for excellent wash-in at the weld toes, and a very uniform bead shape. Well suited for use on API 5L-X56 through X80 pipe. .045 (1.2) .045 (1.2) 10SP(VFB) 30SP(VFB) ED031493 ED031494 Self-Shielded Flux-Cored (FCAW-S) Wires Pipeliner® NR®-207+ E71T8-K6 DC- Optimum performance on vertical down hot, fill and cap passes on standard crosscountry pipelines and arctic grade pipe. Excellent crack resistance, CTOD, and Charpy V-Notch properties. Recommended for API Pipe Grades X42 through X70. 5/64 (2.0) 56HS(14C) ED030924 Pipeliner® NR®-208XP E81T8-6 DC- Pipeliner® NR®-208XP is recommended for hot, fill and cap pass welding of up to X70 grade pipe with x-ray quailty, superior arc performance, outstanding mechanical properties and micro-alloying designed to minimize the occurrence of outlying low temperature impact properties for fracture critical applications. Consistently exceeds Charpy V-Notch requirements at sub-zero Centigrade temperature. All-position welding, except vertical-up. 5/64 (2.0) 56HS(14C) ED031968 Gas-Shielded Flux-Cored (FCAW-G) Wires Pipeliner® G70M E71T-1MJH8 E71T-9MJH8 DC+ Pipeliner® G70M is designed to deliver outstanding weld properties for semi75-80% Ar/ automatic applications. Robust impacts mean consistently high Charpy V-Notch balance CO2 values. .045 (1.2) .045 (1.2) 10SP(VFB) 25SP(VFB) ED030926 ED030927 Pipeliner® Autoweld® G70M E71T-1MJH8 E71T-9MJH8 DC+ Pipeliner® Autoweld® G70M is specifically designed for use with the Autoweld® 75-80% Ar/ pipe welding system to deliver outstanding weld properties. balance CO2 .052 (1.4) 10SP(VFB) ED030928 Pipeliner® G80M E101T1-GM-H8 DC+ Pipeliner® G80M is recommended for hot, fill and cap pass welding of up to 75-80% Ar/ X80 grade pipe with x-ray quality, superior arc performance and outstanding balance CO2 mechanical properties. All-position welding, except vertical-down. .045 (1.2) .045 (1.2) 10SP(VFB) 25SP(VFB) ED031107 ED031931 Pipeliner® G90M E111T1-K3 MJ H4 DC+ Pipeliner® G90M is recommended for hot, fill and cap pass welding of up to 75-90% Ar/ X90 grade pipe with x-ray quality, superior arc performance and outstanding balance CO2 mechanical properties. All-position welding, except vertical-down. .045 (1.2) 25SP(VFB) ED031931 NOTE: Pipeliner® electrodes are manufactured under lot control. A Certificate of Test showing actual deposit chemistry and mechanical properties are available on www.lincolnelectric.com for every lot. Package Code Key: 148 C = Coil HS = Hermetically Sealed Pail SP = Plastic Spool SSP = Steel Spool VFB = Vacuum Sealed Foil Bag www.lincolnelectric.com/welding-consumables Index Stick Options MIG Power Source Options • Accessory Kits . . . . . . . . . . . . . . . . . . . . . . . . . pg.150 • Remote Controls . . . . . . . . . . . . . . . . . . . . . . . . . . 150 • • • • • • • • • • TIG Options • • • • • TIG Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151 Remote Controls . . . . . . . . . . . . . . . . . . . . . . . . . . 151 Water-Cooled Options . . . . . . . . . . . . . . . . . . . . . 151 TIG-Mate™ Starter Packs . . . . . . . . . . . . . . . . . . . 151 Pro-Torch™ TIG Torches . . . . . . . . . . . . . . . . . . . . . 152 Undercarriages . . . . . . . . . . . . . . . . . . . . . . . . pg.156 Carts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156 Canvas Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . 156 Control Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157 Meter Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157 Air Filter Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157 Multi-Process Switch . . . . . . . . . . . . . . . . . . . . . . 157 Paralleling Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157 Capacitor Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157 Ethernet/DeviceNet™ Interfaces . . . . . . . . . . . . . . 157 • • • • • • 149 Power Plug Kits (GFCI Receptacle Kit) . . . . . . . . . 153 Full KVA Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153 Service Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153 Cold Weather Kits . . . . . . . . . . . . . . . . . . . . . . . . 153 Spark Arrestor Kits . . . . . . . . . . . . . . . . . . . . 153-154 Wire Feeder Capability (CV Adapter, LN™-23P Adapter Kit, Wire Feed Module) . . . . . . . . . . . . . 154 Miscellaneous Kits (Control Panel Kit, Air Dryer Kit, Meters Kit) . . . . 154 Undercarriages and Trailers . . . . . . . . . . . . . . . . . 154 LPG/Gas Cyclinder Holders . . . . . . . . . . . . . . . . . 155 Cable Carrier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155 Roll Cages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155 Road Trailers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155 Weld Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . pg.161 Adapters and Twist-Mate™ Plugs/Receptacles . . 161 Wire Reel Stands . . . . . . . . . . . . . . . . . . . . . . . . . 161 Lift Bails . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161 Swivel Platforms and Wheels . . . . . . . . . . . . . . . 161 Wire Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . 162 Wire Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162 Straighteners and Incoming Bushings . . . . . . . . . 162 Drive Roll and Guide Tube Kits . . . . . . . . . . . . . . 163 Drive Roll and Wire Guide Kits . . . . . . . . . . . . . . 163 Welding Guns Engine Drive Options • • • • • • • • • • • • • • • • MIG Wire Feeder/Welder Options • Welding Kits (Aluminum and Innershield®) . . . . . 158 • Power MIG® Spool Gun Systems . . . . . . . . . . . . . 158 • Power MIG® 255C Timer Kit . . . . . . . . . . . . . . . . . 158 Wire Feeder Options • • • • • • • • Remote Pendants . . . . . . . . . . . . . . . . . . . . . . . . . 159 GMA Timer Kits . . . . . . . . . . . . . . . . . . . . . . . . . . 159 Gas Solenoid Kit . . . . . . . . . . . . . . . . . . . . . . . . . . 159 Burnback Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159 Contactor Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159 Gas Regulators and Water Connection Kits . . . . . 159 Control Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . 160 Adapters and Extension Cables . . . . . . . . . . . . . . 160 www.lincolnelectric.com • • • • • • MIG and Gas-Shielded Cored Wire Guns . . . 165-166 Self-Shielded Cored Wire Guns . . . . . . . . . . . . . . 166 Push-Pull Guns . . . . . . . . . . . . . . . . . . . . . . . . . . . 167 Spool Gun Systems . . . . . . . . . . . . . . . . . . . . . . . 168 Fume Extraction Guns . . . . . . . . . . . . . . . . . . . . . . 169 Submerged Arc (Guns and Accessories) . . . . . . . 169 Welding Helmets • Ultrashade® Auto-Darkening Welding Helmets . . . . . . . . . . . . . . . . . . . . . . 170-171 149 Recommended General Options Stick ACCESSORY KITS REMOTE CONTROLS Accessory Kit, 400 Amp For stick welding. Includes 35 ft. (10.7 m) #2/0 electrode cable with lug, 30 ft. (9.1 m) #2/0 work cable with lugs, headshield, filter plate, work clamp and electrode holder. Order K704 Remote Output Control For remote output of welding voltage. Consists of control box with 25 or 100 ft. (7.6 or 30 m) of four conductor cable and 6 pin MS-type connector. Order K857 for 25 ft. (7.6 m) Order K857-1 for 100 ft. (30 m) Accessory Kit, 150 Amp For stick welding. Includes 20 ft. (6.1 m) #6 electrode cable with lug, 15 ft. (4.6 m) #6 work cable with lugs, headshield, filter plate, work clamp, electrode holder and sample pack of mild steel electrode. Order K875 Stick Electrode Holder & Cable Includes 12.5 ft. (3.8 m) electrode cable with Twist-Mate™ connectors. Order K2374-1 for Precision TIG® 225 Remote Output Control with 120V AC Receptacles Remote weld output control box with two 120V AC receptacles having GFCI (Ground Fault Circuit Interrupter) protection. One cord for both remote and power. 100 ft. (30.5 m) length. Permits remote adjustment of weld output and power for tools (such as a grinder) at the work. Order K2627-2 for Ranger® 250 GXT, Ranger® 250, Ranger® 250 LPG, Ranger® 305 G, Ranger® 305 D, Vantage® 300, Vantage® 400, Vantage® 500, Air Vantage® 500 Stick Electrode Holder, Work Clamp, Cable & Twist-Mate™ Set Includes 200 amp stick holder, welding cable, work cable, work clamp and Twist-Mate™ set. Order K2394-1 for V275-S, V160-T, V205-T AC/DC, V205-T DC 150 www.lincolnelectric.com Remote Output Control (Stick Welding) Contains remote control rheostat, and 100 ft. (30.5 m) cable. Order K924-5 for Pipeliner® 200D, Classic® 300D (Code 10911 and up) Remote Output Control (Stick and Wire Welding) Contains rheostat for stick output, potentiometer for wire output, and 100 ft. (30.5 m) control cable. Order K2464-1 for Pipeliner® 200D, Classic® 300D (Code 10911 and up) Recommended General Options TIG TIG MODULE TIG Module Portable, high frequency unit with gas valve for TIG welding. Rated at 300 amps/60% duty cycle. Order K930-2 Control Cable Connects TIG Module to power source. Order K936-1 for 9-pin to 14-pin Order K936-3 for 9-pin to 6-pin plus 115V Order K936-4 for 9-pin to 115V Control Cable Extension Allows the TIG Module to be operated at distances up to 200 ft. (61 m) from the power source. Available in 45 ft. (13.7 m) sections. Order K937-45 Docking Kit Provides a means to “dock” the TIG Module on top of a flat-roofed power source, or any other flat surface measuring at least 10 x 15 in. (254 x 381 mm). Includes a latch and provisions for a user-supplied padlock to lock the TIG Module in place. Order K939-1 Contactor Kit Installs in the K930-2 TIG Module for use with welders without a contactor. Makes the TIG torch electrode electrically “cold” until the Amptrol® is activated. Order K938-1 TIG REMOTE CONTROLS Arc Start™ Switch May be used in place of the foot or hand Amptrol®. Comes with a 25 ft. (7.6 m) cable and 6 pin plug connector. Attaches to the TIG torch for convenient finger control to start and stop the weld cycle at the current set on the machine. Order K814 Amptrol® Adapter Kit Adapts Amptrol’s 6-pin MS-type plug connection to terminal strip on power source. Order K843 TIG-MATE ™ STARTER PACKS Includes ™ Ultra-Flex Torch! TIG-Mate™ 9 Air-Cooled TIG Torch Starter Pack Get everything you need for TIG welding in one complete easy-to-order kit packaged in its own portable carrying case. Includes: PTA-9 UltraFlex™ torch, gas lens parts kit, Harris® flowmeter/regulator, Twist-Mate™ adapter, gas hose, work clamp and cable. Order K2413-1 Includes ™ Ultra-Flex Torch! TIG-Mate™ 17V Air-Cooled TIG Torch Starter Pack Get everything you need for TIG welding in one complete easy-to-order kit packaged in its own portable carrying case. Includes: PTA-17V UltraFlex™ torch, parts kit, Harris® flowmeter/regulator, 10 ft. (3.0 m) gas hose, and work clamp and cable. Order K2265-1 Foot Amptrol® Provides 25 ft. (7.6 m) of remote output control for TIG welding. (6-pin plug connection). Order K870 Hand Amptrol® Provides 25 ft. (7.6 m) of remote current control for TIG welding. (6-pin plug connection). Velcro straps secure to torch. Order K963-3 (One size fits all Pro-Torch™ TIG Torches.) TIG WATER-COOLED OPTIONS Cool-Arc™ 35 Water Cooler Cooler plugs directly into the Invertec® V310-T AC/DC for digital communication and input power. This “smart cooler” monitors pressure and temperature and adjusts its speed accordingly. Order K2630-1 Cool-Arc™ 40 Water Cooler Reliable and affordable water cooler for water-cooled MIG, TIG, or plasma cutting applications. Order K1813-1 for 115/1/50/60 Order K2187-1 for 220-240/1/50/60 Water Cooler Hoses (CGA to CGA) For 5/8" LH CGA fitting applications at both cooler and wire feeder. Kit contains two 25 ft. hoses with 5/8" left hand CGA fittings on both ends of hose. Order K1859-2 for Precision TIG® 275, Precision TIG® 375 www.lincolnelectric.com Includes ™ Ultra-Flex Torch! TIG-Mate™ 17 Air-Cooled TIG Torch Starter Pack Get everything you need for TIG welding in one complete easy-to-order kit packaged in its own portable carrying case. Includes: PTA-17 UltraFlex™ torch, parts kit, Harris® flowmeter/regulator, 10 ft. (3.0 m) gas hose, Twist-Mate™ adapter, and work clamp and cable. Order K2266-1 TIG-Mate™ 20 Water-Cooled TIG Torch Starter Pack Get everything you need for TIG welding in one complete easy-to-order kit packaged in its own portable carrying case. Includes: PTW-20 torch, parts kit, Harris® flowmeter/ regulator, 10 ft. (3.0 m) gas hose, Twist-Mate™ adapter, work clamp and cable and 10 ft. (3.0 m) water hose. Order K2267-1 151 Recommended General Options TIG, con’t. PRO-TORCH ™ TIG TORCHES Light and easy to use, these torches feature flexible head models that give you the power of maximum versatility and maneuverability. A molded, knurled handle gives you a sure grip so you can focus on the weld. Available in either air-cooled or water-cooled designs. Request publication E12.150 for details. Lincoln Adapters TIG Torches Model Rated Amperage Air-Cooled TIG Torches PTA-9 125 125 125 125 Tungsten Range in. (mm) Length ft. (m) Number of Cables Product Number .020-1/8 (0.8-3.2) 12.5 (3.8) 12.5 (3.8) 25.0 (7.6) 25.0 (7.6) 1 2 1 2 K1781-1 K1781-2 K1781-3 K1781-4 PTA-9F 125 .020-1/8 (0.8-3.2) 25.0 (7.6) 1 K1781-6 PTA-9FV 125 .020-1/8 (0.8-3.2) 25.0 (7.6) 1 K1781-7 PTA-9 Ultra-Flex™ 125 .020-1/8 (0.8-3.2) 12.5 (3.8) 1 K1781-8 PTA-9F Ultra-Flex™(1) 125 .020-1/8 (0.8-3.2) 12.5 (3.8) 1 K1781-9 PTA-17 150 150 150 150 .020-5/32 (0.5-4.0) 12.5 (3.8) 12.5 (3.8) 25.0 (7.6) 25.0 (7.6) 1 2 1 2 K1782-1 K1782-2 K1782-3 K1782-4 PTA-17F 150 .020-5/32 (0.5-4.0) 25.0 (7.6) 1 K1782-10 PTA-17FV 150 .020-5/32 (0.5-4.0) 25.0 (7.6) 1 K1782-11 PTA-17V 150 150 150 150 .020-5/32 (0.5-4.0) 12.5 (3.8) 12.5 (3.8) 25.0 (7.6) 25.0 (7.6) 1 2 1 2 K1782-6 K1782-7 K1782-8 K1782-9 PTA-17 Ultra-Flex™ 150 .020-5/32 (0.5-4.0) 12.5 (3.8) 1 K1782-12 PTA-17FV Ultra-Flex™ 150 .020-5/32 (0.5-4.0) 12.5 (3.8) 1 K1782-13 PTA-26 200 200 200 200 .020-5/32 (0.5-4.0) 12.5 (3.8) 12.5 (3.8) 25.0 (7.6) 25.0 (7.6) 1 2 1 2 K1783-1 K1783-2 K1783-3 K1783-4 PTA-26F 200 .020-5/32 (0.5-4.0) 25.0 (7.6) 1 K1783-10 PTA-26FV 200 .020-5/32 (0.5-4.0) 25.0 (7.6) 1 K1783-11 PTA-26V 200 200 200 200 .020-5/32 (0.5-4.0) 12.5 (3.8) 12.5 (3.8) 25.0 (7.6) 25.0 (7.6) 1 2 1 2 K1783-6 K1783-7 K1783-8 K1783-9 PTA-26(2) Ultra-Flex™ 200 .020-5/32 (0.5-4.0) 12.5 (3.8) 1 K1783-12 Model For Precision TIG ® 275/375 Power Sources PTA-26 K2166-1 (one-piece power cable) PTA-9, -17 (one-piece power cable) K2166-3 PTA-9, -17, -26 (two-piece power cable) K2166-2 PTW-18, -20 No adapter required. For Invertec® V160-T, V205T AC/DC, V205T DC & Precision TIG® 225 Power Sources PTA-9, -17 K1622-1 PTW-18, -20 K1622-4 PTA-26 K1622-3 For TIG Module & Power Sources with 1/2" Stud Output Terminals PTW-18, -20 K2505-2 and K1622-4 PTA-26, -26V K2505-2 and K1622-3 PTA-9, -17 K2505-2 and K1622-1 PTA-9, -17, -26 (two-piece power cable) No adapter required For Invertec® V160-S, V275-S, V350-PRO and Power Sources with Twist-Mate® Power and Separate Gas PTA-9FV, -17V, -17FV K2505-1 and K1622-1 For Invertec® V100-S or V155-S Power Sources with small Twist-Mate® Power and Separate Gas PTA-9FV, -17V, -17FV K960-2 Torch Extension (right) for PTA-9, -17, and -26 torches K2412-2 PTW-18 PTA-17FV Water-Cooled TIG Torches PTW-18 350 350 .020-5/32 (0.5-4.0) 12.5 (3.8) 25.0 (7.6) 3 3 K1784-1 K1784-2 PTW-20 250 250 .020-1/8 (0.5-3.2) 12.5 (3.8) 25.0 (7.6) 3 3 K1784-3 K1784-4 (1) Pre-configured package with K1622-1 Twist-Mate® adapter and 1/16" gas lens collet body, collet, and gas lens installed. (2) Pre-configured package with K1622-3 Twist-Mate® adapter , 1/8" collet, collet body, and gas lens installed. 152 Product Number PTA-9FV www.lincolnelectric.com Recommended General Options Engine Drive 120V 120V 115V POWER PLUG KITS FULL KVA KITS Power Plug Kit (20 amp) Provides four 120V plugs rated at 20 amps each, and one dual voltage, full KVA plug rated at 120/240V, 50 amps. 120V plug may not be compatible with common household receptacles. Order K802N for Ranger® 10,000 Plus, Ranger® 10,000, Ranger® 3 Phase, Ranger® 250 GXT, Ranger® 250, Ranger® 250 LPG, Ranger® 305 G, Ranger® 305 D, Vantage® 300, Vantage® 400, Vantage® 500, Air Vantage® 500 Full-KVA Adapter Kit (1-Phase) Provides convenient connection of Lincoln Electric® equipment with NEMA 6-50P plug to Lincoln® engine driven welders having a full KVA receptacle. Order K1816-1 for all engine driven welders with 120V/240V AC 1-Phase Receptacle Power Plug Kit (15 amp) Provides four 120V plugs rated at 15 amps each, and one dual voltage, full KVA plug rated at 120/240V, 50 amps. 120V plug is compatible with common household receptacles. Order K802R for Ranger® 10,000 Plus, Ranger® 10,000, Ranger® 3 Phase, Ranger® 250 GXT, Ranger® 250, Ranger® 250 LPG, Ranger® 305 G, Ranger® 305 D, Vantage® 300, Vantage® 400, Vantage® 500, Air Vantage® 500 Power Plug Kit Provides two 115V plugs rated at 20 amps each, and two 230V plugs rated at 15 amps each. 115V plugs may not be compatible with common household receptacles. Order K802D for SAE-400, SAE-400 Severe Duty, Classic® 300D GFCI Receptacle Kit Includes one UL approved 120V ground fault circuit interrupter duplex type receptacle and installation instructions. Replaces the factory-installed 120V duplex receptacle. Each receptacle of the GFCI duplex is rated at 20 amps. Maximum total current from the GFCI duplex is limited to 20 amps. Two kits required for all 120V receptacles on Ranger® products. Order K1690-1 for Ranger® 10,000 Plus, Ranger® 10,000, Ranger® 250 GXT, Ranger® 250, Ranger® 305 G, SAE-400, SAE-400 Severe Duty 153 Full-KVA Power Plug (1-Phase) One dual voltage plug rated at 120/240V, 50 amps. NEMA 14-50P. Order T12153-9 for Ranger® 10,000 Plus, Ranger® 10,000, Ranger® 3 Phase, Ranger® 250 GXT, Ranger® 250, Ranger® 250 LPG, Ranger® 305 G, Ranger® 305 D, Vantage® 300, Vantage® 400, Vantage® 500, Air Vantage® 500 Full-KVA Power Plug (3-Phase) One plug rated at 240V, 50 amps. NEMA 15-50P. Order T12153-10 for Vantage® 300, Vantage® 400, Vantage® 500, Air Vantage® 500 Cold Weather Heater and Tarp Kit For engine starting and operation in extreme cold weather conditions down to -40˚F/-40˚C (with the use of 0W40 synthetic oil and arctic diesel fuel). Includes 120V AC oil pan heater, 120V AC engine block heater, and radiator grill tarp. Order K2679-1 for Vantage® 400 Cold Weather Heater and Tarp Kit For extreme cold conditions where normal engine starting is not sufficient. Includes oil pan heater, battery heater, engine water heater and radiator grill tarp Order K2359-1 for Vantage® 500 (Cummins), Air Vantage® 500 Ether Start Kit Provides maximum cold weather starting assistance for frequent starting below 10°F (-12°C). Required ether tank is not provided with kit. (For Cummins engine Ether Start Kit cannot be used simultaneously with service indicator kit). Order K887-1 for Vantage® 500 (Cummins® & Deutz®), Air Vantage® 500 SERVICE KITS Service Indicator Kit Provides a GO/NO-GO visual indication of air cleaner element useful service life. Filter service based on restriction readings allows the longest life possible from the filter and best engine protection. Order K1858-1 for Pipeliner® 200D, Classic® 300D, Vantage® 400, Vantage® 500 (Cummins®) COLD WEATHER KITS Cold Weather Operation Kit For extreme cold conditions where engine glow plug starting is not sufficient. Includes oil pan heater, engine water heater and radiator grill tarp. Order K2174-1 for Ranger® 305D (Kubota®) www.lincolnelectric.com SPARK ARRESTOR KITS Spark Arrestor Kit Attaches to muffler exhaust tube. Virtually eliminates spark emissions. Order K1898-1 for Ranger® 250 GXT, Ranger® 250, Ranger® 250 LPG, Ranger® 305 G, Ranger® 305 D, Vantage® 300 Spark Arrestor Kit Attaches to muffler exhaust tube. Virtually eliminates spark emissions. Order K899-1 for Vantage® 500 (Deutz) Spark Arrestor Kit Attaches to muffler exhaust tube. Virtually eliminates spark emissions. Order K1847-1 for Vantage® 500 (Cummins®), Air Vantage® 500 153 Recommended General Options Engine Drive, con’t. SPARK ARRESTOR KITS, CON’T. Spark Arrestor Kit Attaches to muffler exhaust tube. Virtually eliminates spark emissions. Order K903-1 for Pipeliner® 200D (Kubota®), Classic® 300D (Perkins® & Kubota®), Vantage® 400 Spark Arrestor Kit Attaches to muffler exhaust tube. Virtually eliminates spark emissions. Order K894-1 for Ranger® 10,000 Plus, Ranger® 10,000, Ranger® 3 Phase Lockable Fuel Cap/Flash Arrestor Kit For use in locations where flash arrestor safety is required. Lockable fuel cap prevents tampering with fuel. Green cap color provides a visual reminder to use diesel when refueling. Order K2340-1 for Vantage® 500, Air Vantage® 500 WIRE FEEDER CAPABILITY CV Adapter Provides constant voltage output for semiautomatic wire welding. Includes 14-pin MS-Type connection and local/remote switch. Order K385-2 for SAE-400 LN-23P Interface Kit Required for connecting LN™23P to the K385-2 CV Adapter. Includes 50 ft. (15.2m) control cable. Order K2379-1 Wire Feed Module Provides constant voltage (CV) output with improved arc stability for Innershield welding. Also excellent for MIG welding. Easy installation. The recommended wire feeder is the LN™-25. Order K623-1 for Pipeliner® 200D, Classic® 300D 154 MISCELLANEOUS KITS Control Panel Cover Kit Clear Plexiglas cover to protect control panel from dirt and debris, and to visually monitor machine operation. Lockable to deter vandalism. Order K2356-1 for Vantage® 500, Air Vantage® 500 Air Dryer Kit Minimizes water content in supply air. Avoids cold weather air hose ice up and water condensation in air tools during humid weather. Highly recommended for use with plasma cutter. Installs inside the machine for compact operation. Order K2354-1 for Air Vantage® 500 Digital Weld Meters Kit Easy-to-read digital meters for volts and amps. Easy to install. Order K2467-1 for Vantage® 300. (K2409-1 and K2499-1) Stainless Steel Sheet Metal Kit Stainless steel roof and doors. Also includes decals (mounted), door latches, door hooks, bumpers and all required mounting hardware. Order K2423-1 for Pipeliner® 200D, (K6090-9 thru -10), Classic® 300D (K1643-1 thru -6) Polarity/Multi-Process Switch For easy polarity switching. Example: DC- stick root pass on pipe and DC+ stick for hot, fill and cap passes. Also for an easy process change. Example: DC+ stick root pass on pipe and DC- Innershield® self-shielded flux-cored wire for hot, fill and cap passes. 6 and 14-pin remote connections can be made to this unit. For all Lincoln Chopper Technology® engine-driven welders. Mounts on roof with K2663-1 Docking Kit. Order K2642-1 for Ranger® 250, Ranger® 250 LPG, Ranger® 305 G, Ranger® 305 D, Vantage® 300, Vantage® 400, Vantage® 500, Air Vantage® 500 www.lincolnelectric.com Docking Kit Secures the K2642-1 Polarity/ Multi-Process Switch to the engine-driven welder roof. Release latch permits removal of K2642-1 Polarity/ MultiProcess Switch. Made from stainless steel for rust-free operation. For all Lincoln Chopper Technology® enginedriven welders. Order K2663-1 for Ranger® 250, Ranger® 250 LPG, Ranger® 305 G, Ranger® 305 D, Vantage® 300, Vantage® 400, Vantage® 500, Air Vantage® 500. UNDERCARRIAGES Hand Moving Undercarriage For moving by hand. Order K882-2 for Power Arc® 5500, Weldanpower® 125 Hand Moving Undercarriage For moving by hand. Overall width 27" (0.7 m). Includes heavy-duty puncture-resistant tires. Order K889-2 for Ranger® 10,000 Plus, Ranger® 10,000, Ranger® 3 Phase Hand Moving Undercarriage Includes no-flat puncture proof tires. For moving by hand. Overall width 27" (0.7m). Order K889-3 for Ranger® 10,000 Plus, Ranger® 10,000, Ranger® 3 Phase All-Terrain Undercarriage For moving by hand at construction sites. Maneuvers over obstacles. Heavy-duty puncture-resistant tires. Order K1737-1 for Ranger® 10,000 Plus, Ranger® 10,000, Ranger® 3 Phase, Ranger® 250 GXT, Ranger® 250, Ranger® 305 G Factory Undercarriage For moving by hand on smooth surface floors. Heavy-duty, puncture-resistant tires and front caster. Convenient steering handle. Order K1770-1 for Ranger® 10,000 Plus, Ranger® 10,000, Ranger® 3 Phase, Ranger® 250 GXT, Ranger® 250, Ranger® 250 LPG, Ranger® 305G Recommended General Options Engine Drive, con’t. UNDERCARRIAGES, CON’T. TRAILERS Welding Gas Cylinder/LPG Tank Holder Holds welding gas cylinder or LPG tank (for products with LPG engine). For LPG: Use first holder for LPG tank and second holder for welding gas cylinder. Both holders will attach to the K1770-1 Undercarriage. Order K1745-1 for Ranger® 10,000 Plus, Ranger® 10,000, Ranger® 3 Phase, Ranger® 250 GXT, Ranger® 250, Ranger® 250 LPG, Ranger® 305 G Small Two Wheel Trailer For heavy-duty road, off-road, plant and yard use. Includes pivoting jack stand, safety chains, and 13" wheels. Stiff .120" welded rectangular steel tube frame construction is phosphate etched and powder coat painted for superior rust and corrosion resistance. Low sway suspension gives outstanding stability with manageable tongue weight. Wheels bearings packed with high viscosity, high pressure, low washout Lubriplate® grease. Includes a Duo-Hitch™ (2" Ball/Lunette Eye combination hitch). Overall width 60". Order: K2635-1 Trailer K2639-1 Fender & Light Kit K2640-1 Cable Rack for Ranger® 10,000 Plus, Ranger® 10,000, Ranger® 3 Phase, Ranger® 250 GXT, Ranger® 250, Ranger® 305G, Ranger® 305D LPG Tank Strap Mounts to K1745-1 gas cylinder holder to secure LPG tank. Order K2361-1 for Ranger® 250 LPG Cable Carrier Kit Holds up to two 100 ft. (30m) lengths of #2/0 or smaller cable. Includes holder tray for electrodes or miscellaneous items. For use with K1737-1 or K1770-1 undercarriage. Order K1739-1 for Ranger® 250 GXT, Ranger® 250, Ranger® 250 LPG, Ranger® 305 G Roll Cage Improves damage protection and includes built-in cable rack. Attaches to K1737-1 or K1770-1 undercarriage. Can mount to K2635-1 trailer. Order K1788-1 for Ranger® 10,000 Plus, Ranger® 10,000, Ranger® 3 Phase, Ranger® 250 GXT, Ranger® 250, Ranger® 305G Roll Cage Improves damage protection and includes built-in cable rack. Attaches to K2635-1 trailer. Order K1789-1 for Ranger® 305D 155 Medium Two Wheel Trailer For heavy-duty road, off-road, plant and yard use. Includes pivoting jack stand, safety chains, and 13" wheels. Stiff .120" welded rectangular steel tube frame construction is phosphate etched and powder coat painted for superior rust and corrosion resistance. Low sway suspension gives outstanding stability with manageable tongue weight. Wheels bearings packed with high viscosity, high pressure, low washout Lubriplate® grease. Includes a Duo-Hitch™ (2" Ball/Lunette Eye combination hitch). Overall width 60". Order: K2636-1 Trailer K2639-1 Fender & Light Kit K2640-1 Cable Rack for Pipeliner® 200D, Classic® 300D, Vantage® 300, Vantage® 400, Vantage® 500, Air Vantage® 500 www.lincolnelectric.com Large Two Wheel Trailer For heavy-duty road, off-road, plant and yard use. Includes pivoting jack stand, safety chains, and 14" wheels. Stiff .120" welded rectangular steel tube frame construction is phosphate etched and powder coat painted for superior rust and corrosion resistance. Low sway suspension gives outstanding stability with manageable tongue weight. Wheels bearings packed with high viscosity, high pressure, low washout Lubriplate® grease. Includes a Duo-Hitch™ (2" Ball/Lunette Eye combination hitch). Overall width 60". Order: K2637-1 Trailer K2639-1 Fender & Light Kit K2640-1 Cable Rack for SAE 400, SAE 400 Severe Duty Four-Wheeled Steerable Yard Trailer For off-road, plant and yard use. Includes an automatically engaging drawbar lock when the drawbar is raised to the verticle position. 13" wheels. Wheel bearings are packed with high viscosity, high pressure, low washout Lubriplate® grease. Assembles directly to the base of the SAE-400 or SAE400 Severe Duty welder. Also includes a Duo-Hitch™ – a 2" Ball/Lunette Eye combination hitch. Overall width: 55". Order K2641-1 for SAE-400, SAE-400 Severe Duty Four-Wheeled Steerable Yard Trailer For off-road, plant and yard use. Includes an automatically engaging drawbar lock when the drawbar is raised to the verticle position. 13" wheels. Wheel bearings are packed with high viscosity, high pressure, low washout Lubriplate® grease. Stiff 3/16" welded rectangular steel frame construction is phosphate etched and powdercoat painted for superior rust and corrosion resistance. Also includes a Duo-Hitch™ – a 2" Ball/Lunette Eye combination hitch. Overall width: 55" Order K2641-2 for Vantage® 300, Vantage® 400, Vantage® 500, Air Vantage® 500 155 Recommended General Options Power Sources UNDERCARRIAGES Wheel Kit Includes axle, two wheels, and assembly hardware. Can be installed in minutes. Order K761 for AC-225, AC/DC-225/125 Undercarriage For hand moving. Includes handle, axle, wheels, front bracket and mounting hardware. Order K866 for Idealarc® 250 Undercarriage Platform undercarriage with mounting for two gas cylinders at rear of welder. Order K841 for R3R-400, R3R-500, CV-400, DC-400 Order K842 for CV-655, DC-600, DC-655 Order K874 for CV-305 Dual Cylinder Platform Undercarriage Platform undercarriage for mounting two gas cylinders at rear of welder Order K1570-1 for Power Wave® 455M, Power Wave® 455M/STT®, V450-PRO Undercarriage Includes a dual bottle rack with chain and front casters, rear wheels and a handle. Order K1869-1 for Precision TIG® 275, Precision TIG® 375 Under-Cooler Cart Water Cooler Includes “cooler-in-a drawer” with hoses and a lockable storage drawer on a dual bottle undercarriage. Order K1828-1 for Precision® TIG 275, Precision TIG® 375 Valet Style Undercarriage Offers a unique pull-out handle. It provides cable storage and the ultimate in portability. Order K1838-1 for V350-PRO, Multi-Weld™ 350, Power Wave® 355M, Pro-Cut® 55, Pro-Cut® 80 156 Understorage Cart Adds easy shop mobility and provides shielding gas bottle platform, handy storage drawer and two filler rod holders. Order K2348-1 for Precision TIG® 225 Dual Cylinder Kit Permits side-by-side mounting of two full size gas cylinders, with easy loading. For use with K1764-1 cart and Power MIG® 215, Power MIG® 255C, Power MIG® 350MP and Power Wave® 355M. Order K1702-1 CARTS CANVAS COVERS Utility Cart Heavy duty cart stores and transports welder, 150 cubic foot shielding gas cylinder, welding cables and accessories. Includes stable platforms for welder and gas bottle platform, lower tray for added storage capacity and adjustable height handle. Order K520 for AC-225C, SP-140T, SP-180T, Power MIG® 140C, Power MIG® 180C Small Protect your machine when not in use. Made from attractive red canvas that is flame retardant, mildew resistant and water repellent. Includes a convenient side pocket to hold welding torch or gun. Order K2377-1 for SP-140T, SP-180T, Power MIG 140C, Power MIG® 180C, V160-T, V205-T AC/DC, V205-T DC Welding Cart Lightweight cart stores and transports welder, 80 cubic foot shielding gas cylinder, welding cables and accessories. Includes an angled top shelf for easy access to controls, lower tray for added storage capacity, a sturdy fixed handle and convenient cable wrap hanger. Order K2275-1 for V160-S, V160-T, V205-T AC/DC, V205-T DC, SP-140T, SP-180T, Power MIG® 140C, Power MIG® 180C, Pro-Cut® 25 Inverter and Wire Feeder Cart Rear-wheeled cart includes front casters and no-lift gas bottle platform. Convenient handles allow for easy cable storage while full length side trays store parts and tools. Shipped fully assembled. Small footprint fits through 30 inch door. Order K1764-1 for STT®-II, V350-PRO, Power Wave® 355M www.lincolnelectric.com Medium Protect your machine when not in use. Made from attractive red canvas that is flame retardant, mildew resistant and water repellent. Fits Power MIG® or Precision TIG® machine with undercarriage. Order K2378-1 for Power MIG® 215, Power MIG® 255C, Power MIG® 350MP, Precision TIG® 185, Precision TIG® 225 Large Protect your machne when not in use. Made from attractive red canvas that is flame retardant, mildew resistant and water repellent. Order K886-1 for Ranger® 10,000 Plus, Ranger® 10,000, Ranger® 3 Phase Order K886-2 for Ranger® 250 GXT, Ranger® 250, Ranger® 250 LPG, Ranger® 305G Recommended General Options Power Sources POWER SOURCE OPTIONS Advanced Control Panel Provides 2/4-step trigger with adjustable Pulser controls and Downslope timer for TIG welding. Also includes adjustable Hot Start™ and Arc Force™ internal panel controls for stick welding, and other user selectable features. Order K2621-1 for Precision TIG® 275 Dual Process Switch Mounts on front of machine and provides polarity change or electrical isolation. Great for arc gouging applications and where two separate feeders require different output polarity or inductance settings. Not compatible with air filter kit. Order K1528-1 for CV-655 and DC-655 Advanced Process Panel Includes Pulsed MIG, Pulse-On-Pulse™ and Power Mode™ capabilities. Alphanumeric display for accurate setting. Order K1763-1 for V350-PRO Factory Model, V450-PRO Multi-Process Switch 3-position switch allows quick and easy change from electrode positive or negative semiautomatic/automatic wire feed welding to stick or air carbon arc gouging. Order K804-1 for DC-400, DC-600 Air Filter Kit Mounts on the front of the machine and uses cleanable, all metal air filters. Not compatible with dual process switch. Order K1486-1 for CV-655 and DC-655 Digital Meter Kit Accurately displays welding amps and volts. Order K1482-1 for CV-655 and DC-655 157 Paralleling Kit Permits paralleling of two power sources. Order K1611-1 for DC-600 and DC-655 Order K1897-1 for DC-1000 Order K1900-1 for DC-1500 Power Factor Capacitor Kit Used to reduce current draw and keep electricity costs to a minimum when machine is routinely operated at high outputs. Reduces input amps by approximately 20% at rated load. Order K1894-1 for Idealarc 250 (60 Hz models only) www.lincolnelectric.com Power Factor Capacitor Kit Used to reduce current draw and keep electricity costs to a minimum when machine is routinely operated at high outputs. Order K1831-1 for Precision TIG® 275 42 Volt Transformer Kit Provides a way to use the LF-72, LF-74, LN™-742, LN™-10, DH-10 and Cobramatic® wire feeder on a DC-1000 that has 115V AC available on the terminal strip. Order K1520-1 for DC-1000 DeviceNet™ Interface Module This module provides networking capabilities for Output Control, Weld Settings, Weld Mode Selection and Data Logging. Order K2206-1 for Power Wave® 455M, Power Wave® 455M/STT® Ethernet/DeviceNet™ Interface Module This module provides all DeviceNet functionality, networking capabilities for Weld Development, Data Logging, Systems Updates, Diagnostics, Weld Settings and Weld Mode Selection. Order K2207-2 for Power Wave® 455M, Power Wave® 455M/STT® 157 Recommended General Options MIG Wire Feeder/Welder WELDING KITS .035" Aluminum Welding Kit Includes drive roll, non-metallic cable liner and contact tips (qty. 6) for feeding .035" (0.9 mm) aluminum MIG wire. Also includes 1 lb. spool of SuperGlaze® 4043 aluminum MIG wire. Order K664-2 for SP-135T, SP-175T .035" Innershield® Welding Kit Includes everything needed for Magnum® 100L gun and cable to use .035" (0.9 mm) diameter flux-cored wire. Includes a contact tip, gasless nozzle, cable liner, and a 10 lb. (4.5 kg) spool of .035" (0.9 mm) Innershield® NR®-211-MP wire. Order K549-1 for SP-135T, SP-175T .045" Innershield® Welding Kit Includes everything needed for Magnum® 100L gun and cable to use .045" (1.2 mm) diameter flux-cored wire. Includes a .045" (1.2 mm) knurled drive roll, contact tip, gasless nozzle, cable liner, and a 10 lb. (4.5 kg) spool of .045" Innershield NR®-211-MP wire. Order K549-2 for SP-175T 3/64" Aluminum Feeding Kit Conversion kit for welding with 3/64" (1.2mm) aluminum wire. Includes drive rolls, contact tips (qty. 2), non-metallic guides and cable liner. Order K1703-1 for Power MIG® 215, Power MIG® 255C 3/64" Aluminum Feeding Kit Conversion kit for welding with 3/64" (1.2 mm) aluminum wire. Includes drive rolls, contact tips (qty. 2), polished wire guides and cable liner. Order K2153-1 for Power MIG® 350MP POWER MIG® SPOOL GUN SYSTEMS Power MIG® 255C: Magnum® SG Spool Gun Lightweight, well-balanced, semiautomatic spool gun designed primarily for easy, accurate aluminum wire feeding. Order K487-25 158 Magnum® Spool Gun w/Adapter Module & Gun Holder This spool gun accommodates 1 lb. (0.5 kg) spools of aluminum wire and features various speed adjustments at the gun. Complete kit includes spool gun holder, gas hose kit and easy spool gun connection in wire drive compartment. Order K1809-1 Power MIG® 350MP: Magnum® 250LX Spool Gun 300 amps, 60% duty cycle. Feeds .035-3/64” dia. aluminum wire on 2 lb. spools. Order K2490-1 Spool Gun Holder Provides neat storage of spool gun cable, and gas hose on power source. Order K1738-1 POWER MIG® TIMER KIT Magnum SG Spool Gun Control Cable Adapter Plug Allows K487-25 Magnum® spool gun’s 6-pin control cable to plug into the Power MIG® 255C’s 7-pin spool gun control receptacle. Order K2445-1 ® OR .045" Innershield® Welding Kit Includes everything needed to weld with .045" (1.1 mm) Innershield® self-shielded flux-cored wire. Includes an .035"-.045" (0.9-1.1 mm) Magnum® 100L gun liner, a .045" (1.1 mm) contact tip, a gasless nozzle, knurled drive roll, .045" (1.1 mm) inner wire guide and 10 lb. (4.5 kg) spool of .045" (1.1 mm) Innershield® NR®-212 wire. Order K2528-1 for Power MIG® 180C Power MIG® 215: Magnum® 250LX Spool Gun 300 amps, 60% duty cycle. Feeds .035-3/64” dia. aluminum wire on 2 lb. spools. Order K2490-1 Power MIG® 140C & 180C and SP-140T & SP-180T: Magnum® 100SG Spool Gun Designed to easily feed 4" (102 mm) diameter 1 lb. (0.45 kg) spools of .030" (0.8 mm) or .035" (0.9 mm) diameter SuperGlaze® aluminum MIG wire. Includes gun, adapter kit, .035" (0.9 mm) contact tips (qty. 3), gas nozzle, and a 1 lb. (0.45 kg) spool of SuperGlaze® 4043 .035" (0.9 mm) MIG wire. Packaged in a convenient carrying case. Order K2532-1 www.lincolnelectric.com Timer Kit Adds 4-step trigger interlock, spot mode, adjustable run-in speed for smoother arc starting, and adjustable burnback time to minimize wire sticking in puddle. Easy to install. Order K1701-1 for Power MIG® 255C Spot Timer Kit This timer allows you to set a fixed weld time of up to 10 seconds that is initiated when you pull the gun trigger. Ideal for making consistent spot welds on thin sheet metal. Order K2525-1 for Power MIG® 140C, Power MIG® 180C Recommended General Options Wire Feeder DUAL PROCEDURE KITS AND REMOTE PENDANTS Dual Procedure/Memory Panel User memories work by copying the weld procedure from one of the six memories into either the A or B procedure. Weld procedures are saved into the memories only when the operator chooses. Order K2360-1 for Power Feed® 10M Dual Procedure Switch Allows the use of two welding procedures with one Lincoln Magnum® gun. 15 ft. (4.5m). Order K683-3 for LN™-10, DH-10, STT®-10, Power Feed® 10M STT® Remote Output Control Remotely controls peak and background current. 10 pin remote control with 25 ft. (7.6m) of cable. Order K942-1 for STT®-II Foot Amptrol® Connector Kit Provides 25 ft. (7.6m) of remote output control for TIG welding. (6 pin plug connection). Order K2320-1 for Power Feed® 10M Dual Procedure Switch Kit Easily mounts to gun using convenient velcro straps to allow welding operators to select between two preset welding procedures or modes. Plugs into the gun trigger connector on the wire feeder. Order K2449-1 for Power MIG® 350MP GMA TIMER KITS, GAS SOLENOID AND BURNBACK KITS LF-72 and LF-74: Postflow and Burnback Timer Kit Provides adjustable delay of power source output shut off to prevent electrode sticking in crater when using high wire feed speeds. Order K2330-1 for LF-72, LF-74 Remote Voltage Control Kit Allows arc voltage to be changed at the feeder. Order K2329-1 for LF-72, LF-74 LN™-7, LN™-8, LN™-9, and LN™-25 PRO: GMA Timer Kit Provides delays for preflow and postflow gas, adjustable burnback, and a purge/cold inch switch. Order K418 for LN™-7 GMA, LN™-9 GMA, LN™-9F GMA REGULATORS AND WATER CONNECTION KITS Deluxe Adjustable Gas Regulator & Hose Kit Accommodates CO2, argon, or argon-blend gas cylinders. Includes a cylinder pressure gauge, dual scale flow gauge and 4.3 ft. (1.3m) gas hose. Order K586-1 Harris® Argon Flowmeter Regulator Deluxe flowmeter/regulator. Includes 10 ft. (3.0 m) hose. Order 3100211 Water Connection Kit Includes quick connect fittings on front and back of wire drive for use with watercooled guns and Magnum Coolers. Kit provides for one gun. Order K590-6 for LN™-10, DH-10, Power Feed™ 10M, Power Feed™ 10M Dual, Power Feed™ 25M Gas Solenoid Assembly Includes solenoid valve and mounting bracket. Order K494 for LN™-7 Gas Solenoid Kit Includes solenoid valve and mounting bracket. Order K425 for LN™-8, LN™-9 Burnback Kit Provides adjustable delay of power source output shut off to prevent electrode sticking in crater when using high wire feed speeds. Includes a cold inch switch. Order K419 for LN™-7, LN™-7 GMA, LN™-9 GMA Order K202 for LN™-8, LN™-9 Preflow, Postflow and Burnback Timer Kit Provides adjustable delay of power source output shut off to prevent electrode sticking in crater when using high wire feed speeds. Order K2330-2 for LN™-25 PRO www.lincolnelectric.com 159 Recommended General Options Wire Feeder, con’t. CONTROL CABLES AND ADAPTERS Description Connection Order No. Wire Feeder Control Cable Male 6-pin to female 14-pin K1818-10 (for LN™-7) Wire Feeder Control Cable Male 9-pin to female 14-pin K1819-10 (for LN™-15, LN™-25) Wire Feeder Control Cable Male 9-pin to female 14-pin K1820-10 (for LN™-8, LN™-9) Wire Feeder Control Cable Male 14-pin to female 9-pin K1501-10 (for LN™-10, DH-10) Wire Feeder Control Cable Male 14-pin to female 8-pin K2393-1, 25 ft. (for LN™-23P [K316L-2]) Wire Feeder Control Cable Male 14-pin to female 8-pin K2393-2, 75 ft. (for LN™-23P [K316L-2]) Wire Feeder Control Cable Extension (May require K1818-10, K1819-10, K1820-10 or K1501-10, depending on the feeder) Male 14-pin to female 14-pin K1797-10 for 10 ft. (3 m) K1797-25 for 25 ft. (7.6 m) K1797-50 for 50 ft. (15.2 m) K1797-100 for 100 ft. (30.4 m) Adapter Cable for Control Cable to Terminal Strip of Power Source Male 14-pin control cable to terminal strip K1798 For Power Wave®/Power Feed™ Systems K1543-8 for 8 ft. (2.5 m) K1543-16 for 16 ft. (4.8 m) K1543-25 for 25 ft. (7.6 m) K1543-50 for 50 ft. (15.2 m) K1543-100 for 100 ft. (30.4 m) Wire Feeder Control Cables Extensions and Adapters ArcLink ®/Linc-Net ™ Control Cables ArcLink®/Linc-Net™ Control Cables CONTROL CABLES AND ADAPTERS Remote Control Cable Adapter Y connector adapter for connecting K857 Remote Output Control (6 pin plug connection) and wire feeder input cable (14-pin plug connection) to power source 14-pin receptacle. Order K864 for CV-305, CV-400, CV-655, DC-400, DC-600, DC-655 Jumper Plug Kit Required to close the contactor in the power source when the power source is used with a remote output contactor such as the contactor in across-the-arc wire feeders. Order K484 for LN™-15, LN™-25 160 Sense Lead Kit Recommended for extended cable length. Application allows machine to sense voltage directly at the work piece for improved arc performance. Order K940-25 for 25 ft. (7.6 m) Order K940-75 for 75 ft. (23 m) for STT®-II, Power Wave® 355M, Power Wave® 455M/STT® Universal Adapter Plug The adapter plug allows user connection of any suitable accessory or wire feeder cable to the output contactor and auxiliary power circuitry of power source with 14-pin receptacle. Consists of a 14-pin MS-type (Amphenol) plug with 8" (203mm) stripped leads. Order K867 www.lincolnelectric.com ArcLink® “T” Connector Kit For connecting multiple feeders to a single power source. Order K2429-1 Adapter for Competitive Power Sources Allows wire feeder to connect to select Miller Electric® power sources. Order K2335-1 for LF-72, LF-74 Recommended General Options Wire Feeder, con’t. WELD CABLES Coaxial Weld Power Cables Recommended for STT® and pulse welding when using long distances between feeder and power source. Order K1796-25 25 ft. (7.6 m), 350 amps Order K1796-50 50 ft. (15.2 m), 350 amps Order K1796-75 75 ft. (22.8 m), 325 amps Order K1796-100 100 ft. (30.4 m), 300 amps ADAPTERS AND PACKAGES Twist-Mate™ to Lug Adapter For connection of lugged cable to Twist-Mate™ connectors, 18" (457 mm) long. Order K2176-1 for V350-PRO, Power Wave® 355M Work and Wire Feeder 2/0 Weld Cable Package Includes Twist-Mate™ connectors, work clamp, 15 ft. (4.5 m) work cable and 10 ft. (3.0 m) electrode cable. Rated 350 amps, 60% duty cycle. Order K1803-1 for CV-305, V350-PRO, Power Wave® 355M Weld Power Cables Connection Description Order No. Twist-Mate™ to Lug Lug to Lug 1/0, 350A, 60% duty cycle, 10 ft. (3.0 m) 3/0, 600A, 60% duty cycle, 10 ft. (3.0 m) 3/0, 600A, 60% duty cycle, 35 ft. (10.6 m) 3/0, 600A, 60% duty cycle, 60 ft. (18.2 m) 4/0, 600A, 60% duty cycle, 110 ft. (33.5 m) 1/0, 350A, 60% duty cycle, 25 ft. (7.6 m) 2/0, 350A, 60% duty cycle, 50 ft. (15.2 m) Order K1840-10 Order K1842-10 Order K1842-35 Order K1842-60 Order K1842-110 Order K1841-25 Order K1841-50 Twist-Mate™ to Twist-Mate™ Twist-Mate™ Cable Plug For connecting welding cable to output terminal receptacles. Order K852-70 for 1/0-2/0 (50-70 mm2) cable Order K852-95 for 2/0-3/0 (70-95 mm2) cable. Order both for V275-S, CV-305, STT®-II, V350-PRO, Power Wave® 355M Twist-Mate™ Cable Receptacle For connecting welding cable to Twist-Mate cable plug. Order K1759-70 for 1/0-2/0 (50-70 mm2) cable Order K1759-95 for 2/0-3/0 (70-95 mm2) STANDS AND UNDERCARRIAGES Work Lead Package 15 ft. (4.5 m) 4/0 cable with 1/2" (12.7 mm) stud lug and work clamp Order K2149-1 Work Clamp and Cable Assembly 15 ft. 2/0 cable with 1/2" (12.7 mm) stud lug and work clamp. Order K2150-1 Twist-Mate™ Cable Plug For connecting welding cable to output terminal receptacles. Order K852-25 for V155-S Order K852-50 for V160-S Heavy Duty Wire Reel Stand For use with Lincoln® 10-60 lb. (4.5-27.2 kg) wire packages that use a 2" (51 mm) spindle. Hole in stand fits over lift bail. Order K1524-3 for LF-72, LF-74, LN™-7, LN™-8, LN™-9 Insulated Lift Bail Allows the entire wire feeder to be hung from a crane or hook. Use with Heavy Duty Wire Reel Stand. Order K1555-1 for LF-72, LF-74, LN™-7, LN™-8, LN™-9, LN™-10, STT®-10, PF-10 Swivel Platform Mounts to the lift bail on the power source and bottom of the Heavy Duty Wire Reel Stand. Wire feeder may be lifted off if needed. Compatible with Light Duty www.lincolnelectric.com Caster Kit. Includes “lazy susan” parts tray. Order K1557-1 for LF-72, LF-74, LN™-7, LN™-8, LN™-9, LN™-10, STT®-10, PF-10 Caster Kit – Light Duty Mounts to the Heavy Duty Wire Reel Stand. Allows for easy movement of wire feeder. Order K1556-1 for LF-72, LF-74, LN™-7, LN™-8, LN™-9, LN™-10, STT-10, PF-10 Standard Duty Wire Reel Stand For use with Lincoln 10-44 lb. (4.5-20 kg) wire packages that use a 2" (51 mm) spindle. Standard on K2327-2 LF-72 wire feeder. Order K2328-1 for LF-72, LF-74 Lift Bail Kit Allows the entire wire feeder to be hung fram a crane or hook. Use with Standard Duty Wire Reel Stand. Order K2331-1 for LF-72, LF-74 Lightweight Swivel Kit Allows wire feeder to freely turn. For use with Standard Duty Wire Reel Stand. Order K2332-1 for LF-72, LF-74 Undercarriage Includes mounting frame, front casters, rear wheels and handle for hand towing. For use with Wire Reel Stand. Order K163 for LF-72, LF-74, LN™-7, LN™-8, LN™-9 161 Recommended General Options Wire Feeder, con’t. WIRE ADAPTERS, COVERS AND STRAIGHTENERS Wire Straightener Straightens wire for better, smoother feeding. Order K1733-1 for LN™-10, DH-10, Power Feed™ 10M, Power Feed™ 10R 8" O.D. Spool Adapter Permits 8" (200 mm) O.D. spools to be mounted on 2" (51 mm) O.D. spindles. Order K468 Micro Wire Straightener Straightens .035"-1/16" (0.9-1.6 mm) wire for use with portable feeders. Order K1733-4 for Power Feed™ 25M and LN™-25 PRO 14 lb. Innershield® Coil Adapter Permits 14 lb. (6 kg) Innershield® electrode coils to be mounted on 2" (51 mm) O.D. spindles. Order K435 Spindle Adapter for Readi-Reels® and Spools 2" (51 mm) O.D. spindle for mounting Readi-Reels® and 2" (51 mm) I.D. spools up to 60 lb. (27.2 kg) capacity to custom installations. Order K162-1 22-30 lb. Readi-Reel® Adapter Adapts 22-30 lb. (10-14 kg) Lincoln Readi-Reels® of electrode to 2" (51 mm) spindle. Order K363P 50-60 lb. Readi-Reel® Adapter Adapts 60 lb. (27.2 kg) coils of Lincoln® electrode to 2" (51 mm) spindle. Order K438 Incoming Bushings for Lincoln® Conduit Connects directly to Magnum® plastic conduit (not included), for use in boom systems, long distances, or large payoff packages. Order K1546-1 for .025-1/16” Order K1546-2 for 1/16-1/8” 50-60 lb. Coil Adapter Adapts 50-60 lb. (22.6-27.2 kg) coils of Lincoln® electrode to 2" (51 mm) spindle. Order K1504-1 Portable Feeder Case Replace a damaged case without replacing the entire unit. Plastic Wire Cover Plastic enclosure for 30-44 lbs. (13.6-19.9 kg) wire packages. Order K1634-1 Plastic Wire Cover Kit Plastic enclosure for up to 60 lb. (27.2 kg) wire packages. Order K1634-2 Order K2596-1 Aluminum, for Power Feed™ 25M (shown), LN™-25 PRO Shown: Aluminum Case for Power Feed™ 25M Order K2596-2 Polycarbonate, for Power Feed™ 25M, LN™-25 PRO (shown) Shown: Polycarbonate Case for LN ™-25 PRO 162 162 www.lincolnelectric.com Portable Digital Wire Feed Speed Meter When clamped on an exposed section of continuously fed electrode, unit reads wire feed speed in inches per minute. Order K283 Accu-Trak® Drum Payoff Kit A Payoff Kit must be used with Accu-Trak® Drums to ensure precise feeding. The fitting on the top of the Payoff Kit has a 1/2-14 NPT internal pipe thread to facilitate the connection of the conduit. Order K884-5 for 500 lb. Accu-Trak® Drum Order K884-6 for 250 lb. and 1,000 lb. Accu-Trak® Drums Accu-Pak® Box Payoff Kit A Payoff Kit is necessary for our 100% recyclable AccuPak® Box to ensure precise feeding. The fitting on the top of the Payoff Kit has a 1/2-14 NPT internal pipe thread to facilitate the connection of the conduit. Order K2175-1 for 500 lb. Accu-Pak® Box Order K2175-2 for 1,000 lb. Accu-Pak® Box Recommended General Options Wire Feeder, con’t. DRIVE ROLL AND GUIDE TUBE KITS DRIVE ROLL AND WIRE GUIDE KITS LN ™-7 GMA, LN ™-23P, LN ™-25, LN ™-35 Power MIG 215, 255C, 350MP, LN -15, Power Feed ™ 25M, LF-72, LN ™-25 PRO ® Description 2-Roll Wire Drive Systems ™ Product Number Solid Wire (includes stainless steel) .023-.030" (0.6-0.8mm) KP1696-030S .035" (0.9mm) solid KP1696-035S .035", .045" (0.9, 1.2mm) KP1696-1(1) .040" (1.0mm) KP1696-2(1) .045" (1.2mm) KP1696-045S .052" (1.4mm) KP1696-052S 1/16" (1.6 mm) KP1696-1/16S(1) Cored Wire .030-.035" (0.8-0.9mm) .040-.045" (1.0-1.2mm) .052" (1.4mm) 1/16" (1.6mm) .068-.072" (1.7-1.8mm) 5/64" (2.0mm) 3/32" (2.4mm) KP1697-035C KP1697-045C KP1697-052C KP1697-1/16C KP1697-068 KP1697-5/64 KP1505-3/32(2) Aluminum Wire .035" (0.9mm) .040” (1.0mm) 3/64” (1.2mm) 1/16" (1.6mm) KP1695-035A KP1695-040A KP1695-3/64A KP1695-1/16A(1) LF-74, LN ™-10, DH-10, Power Feed ® 10M, Power Feed ™ 10M Dual 4-Roll Wire Drive Systems Description Product Number Solid Wire, Smooth V Groove .023-.030” (0.6-0.8mm) .035” (0.9mm) .040-.045” (1.0-1.2mm) .052” (1.4mm) 1/16” (1.6mm) KP1505-030S KP1505-035S KP1505-045S KP1505-052S KP1505-1/16S 2-Roll Wire Drive Systems Description Product Number Solid Wire .023"-.025" (0.6-0.9 mm) .030" (.8 mm) .035"-.040" (0.9-1.0 mm) .045"-.052" (1.2-1.4 mm) KP653-025S KP653-030S KP653-035S KP653-052S Cored Wire .035" (0.9 mm) .045"-.052" (1.2-1.4 mm) KP653-035C KP653-052C Solid or Cored Wire 1/16" (1.6mm) .068"-3/32" (1.7-2.4 mm) KP653-1/16 KP653-3/32(2) Hardfacing 7/64" (2.8 mm) KP653-7/64H(1) LN™-8, LN™-9 Solid Wire .030"-.035" (0.8-0.9 mm) KP502-035 .040", .045"-.052" (1.0-1.4 mm) KP502-052 1/16" (1.6 mm) KP502-1/16 Cored Wire .045"-.052" (1.0-1.4 mm) 1/16"-.062" (1.6 mm) 7/64"-.120" (2.8-3.0 mm) KP502-052C KP502-1/16C KP502-120 Solid or Cored Wire .068"-3/32" (1.7-2.4 mm) KP502-3/32 Hardfacing 7/64" (2.8 mm) KP502-7/64H (1) Not for use with the LN™-25. (2) For LN™-7 only. Cored Steel Wire, Knurled V Groove .030-.035” (0.8-0.9mm) KP1505-035C .040-.045” (1.0-1.2mm) KP1505-045C .052” (1.4mm) KP1505-052C 1/16” (1.6mm) KP1505-1/16C 7/64” Hardfacing KP1505-7/64H(2) (Knurled V Groove with matching Smooth U Groove) Cored or Solid Steel Wire, Knurled V Groove .068-.072” (1.8mm) KP1505-068 5/64” (2.0mm) KP1505-5/64 3/32” (2.4mm) KP1505-3/32 7/64” (2.8mm) KP1505-7/64(3) .120” (3.2mm) KP1505-120(3) Aluminum Wire, Smooth U Groove .035” (0.9mm) KP1507-035A .040” (1.0mm) KP1507-040A 3/64” (1.2mm) KP1507-3/64A 1/16” (1.6mm) KP1507-1/16A 3/32” (2.4mm) KP1507-3/32A(3) (1) Not for use with the LN™-15. (2) Not for use with the LN™-15 or LF-72. (3) Not for use with the LF-74. www.lincolnelectric.com 163 Recommended General Options DON’T BE UNDERGUNNED! Magnum® Guns Increase Your: • Productivity • Ease-Of-Use • Peace-Of-Mind Fume Extraction Sub Arc Spool Guns Self-Shielded 164 .025-.045 (0.6-1.2) 60% .025-.045 (0.6-1.2) 300 60% .035-.045 (0.9-1.2) 400 60% .035-5/64 (0.9-2.0) 550 60% .035-1/8 (1.3-3.2) 450 100% .035-5/64 (0.9-2.0) 250 100% .025-.045 (0.6-1.2) 350 100% .035-5/64 (1.3-2.0) 450 100% .035-3/32 (1.3-2.4) 550 100% .052-1/8 (1.3-3.2) 250 60% .062-3/32 (1.6-2.4) 350 60% .062-3/32 (1.6-2.4) 450 60% 3/32-.120 (2.4-3.0) 600 60% 7/64-.120 (2.8-3.0) 300 60% .023-3/64 (0.6-1.2) 250 60% .023-3/64 (0.6-1.2) 130 30% .030-.035 (0.8-0.9) 600 60% 5/64-3/32 (2.0-2.4) 250 60% .068-3/32 (1.7-2.4) 350 60% .062-3/32 (1.6-2.4) 500 60% 5/64-.120 (2.0-3.0) 350 100% .035-3/32 (0.9-2.4) 550 100% .052-1/8 (1.3-3.2) 250 60% .035-.045 (0.9-1.2) 400 60% .035-1/16 (0.9-1.6) www.lincolnelectric.com/mig-guns • • • • • • • • • • Fume Extraction 60% 250 Water-Cooled 200 Submerged Arc .025-.045 (0.6-1.2) Flux-Cored, Self-Shielded 60% Flux-Cored, Gas-Shielded 100 Aluminum MIG Duty Wire Diameter Range Cycle in. (mm) MIG Current Range (Amps) FEATURES PROCESS Dual Procedure Magnum® 100 Amp Gun Magnum® 200 Amp Gun Magnum® 250 Amp Gun Magnum® 300 Amp Gun Magnum® 400 Amp Gun Magnum® 550 Amp Gun Magnum® 450 Amp Gun Magnum® Pro 250 Gun Magnum® Pro 350 Gun Magnum® Pro 450 Gun Magnum® Pro 550 Gun Magnum® 250 Amp Gun Magnum® 350 Amp Gun Magnum® 450 Amp Gun Magnum® 600 Amp Gun Magnum® 250LX Spool Gun Magnum® SG Spool Gun Magnum® 100SG Spool Gun Magnum® 600 Amp Gun Magnum® 250 Amp Gun Magnum® 350 Amp Gun Magnum® 500 Amp Gun Magnum® Pro 350XA Gun Magnum® Pro 550XA Gun Magnum® 250XA Gun Magnum® 400XA Gun OUTPUT Dual Schedule Gas-Shielded MODEL • • • • • • • • • • • • Recommended General Options Welding Guns Magnum® Guns MIG and Gas-Shielded Cored Wire Guns Magnum® MIG and gas-shielded cored wire guns are engineered with the welder in mind. The handle grip design provides balance, reduces operator fatigue and offers a sure, confident grip. Magnum® gas-shielded welding guns have outstanding construction including a proprietary wound liner, a durable abrasion-resistant gun cable outer jacket and a gooseneck that’s three-layer insulated. Gun nozzles, contact tips, gas diffusers and nozzle insulators are manufactured to tight tolerances and deliver consistent arc performance, improved electrical conductivity and wire feedability. For more information on Magnum® MIG (GMAW) and gas-shielded cored welding guns, request publication E12.10. Magnum® 100L (100 amps, 60% duty cycle, CO2 shielding gas. Includes Gun Connector.) Gun Type Cable Length ft. (m) Standard 10 (3.0) Magnum® 200 Gun Type Standard Wire Diameter Magnum ® 100L Gun Wire Diameter .025"-.035" (0.6-0.9 mm) .035"-.045" (0.9-1.2 mm) K530-5 K530-6(1) K530-3 (FCAW-SS only) (200 amps, 60% duty cycle, CO2 shielding gas.) Magnum ® 200 Gun Wire Diameter Wire Diameter .025"-.030" (0.6-0.8 mm) .035"-.045" (0.9-1.2 mm) Cable Length ft. (m) Open-End 10 (3.0) 12 (3.6) 15 (4.5) — — K497-3 Gun Connector Fast-Mate™ — — — Gun Connector Package Open-End Fast-Mate™ Package — — K497-20(3) K497-2 K497-6 K497-1 K498-2 K498-6 K498-1 — — K497-21(3) Magnum ® 250L Gun Magnum® 250L Gun Type Standard (250 amps, 60% duty cycle, CO2 shielding gas. Includes Gun Connector.) Cable Length ft. (m) .035"-.045" (0.9-1.2 mm) 12 (3.6) 15 (4.5) K533-7 (Fixed Gas Nozzle) K533-3 (Adjustable Gas Nozzle) Wire Diameter Magnum ® 250SP Gun Magnum 250SP ® Gun Type Standard .035"-.045" (0.9-1.2 mm) 12.5 (3.8) K524-5 (Fixed Gas Nozzle) Magnum® 300 Gun Type Standard (250 amps, 60% duty cycle, CO2 shielding gas. Includes Gun Connector.) Cable Length ft. (m) Wire Diameter Wire Diameter Wire Diameter Wire Diameter .035"-.045" (0.9-1.2 mm) .052"-1/16" (1.3-1.6 mm) 1/16"-5/64 (1.6-2.0 mm) Cable Length ft. (m) Open-End 10 (3.0) 12 (3.6) 15 (4.5) K470-1 K470-7 K470-2 Magnum® 400 Gun Connector Fast-Mate™ K478-1 — K478-2 Gun Connector Open-End Fast-Mate™ Open-End — — K1802-1(2) — — K470-4 K478-3 — — — — K470-6 Magnum ® 400 Gun Wire Diameter Wire Diameter Wire Diameter .035"-.045" (0.9-1.2 mm) .052"-1/16" (1.3-1.6 mm) 1/16"-5/64" (1.6-2.0 mm) Open-End 10 (3.0) 12 (3.6) 15 (4.5) K471-1 K471-7 K471-2 K479-1 K479-7 K479-2 20 (6.1) 25 (7.6) K471-10 K471-13 Dual Schedule 15 (4.5) 25 (7.6) Dual Procedure Short Neck Standard Gun Connector Package (400 amps, 60% duty cycle, CO2 shielding gas.) Cable Length ft. (m) Gun Type Magnum ® 300 Gun (300 amps, 60% duty cycle, CO2 shielding gas.) Gun Connector Fast-Mate™ Gun Connector Gun Connector Package Open-End Fast-Mate™ Package Open-End Fast-Mate™ Package — K471-8 K471-4 — — K479-4 — — K471-22(3) — — K471-6 — — K479-6 — — K471-23(3) — — — — K2286-1(2) K471-21(3) — — K471-11 K471-14 — — — — — K471-15 — — — — K574-1 K574-4 K575-1 — — — K574-2 — K575-2 — — — — — — — — — 10 (3.0) 15 (4.5) 25 (7.6) — K1722-2 K1722-3 K1723-1 K1723-2 K1723-3 — — — — — — — — — — — — — — — — — — — — — (1) Includes 4-pin MS-Type connection for trigger control 10 (3.0) 15 (4.5) K541-1 K541-3 — — — K541-23(2) — — — — — — — — — — — — (3) Includes K466-10 Connector Kit www.lincolnelectric.com/mig-guns (2) Includes K466-1 Connector Kit 165 Recommended General Options Welding Guns, con’t. Magnum® Guns MIG and Gas-Shielded Cored Wire Guns, con’t. Magnum 550 ® Gun Type Standard (550 amps, 60% duty cycle, CO2 shielding gas.) Wire Diameter Wire Diameter Wire Diameter Cable Length ft. (m) .035"-.045" (0.9-1.2 mm) .052"-1/16" (1.3-1.6 mm) 5/64"-3/32 (2.0-2.4 mm) 600A Open-End 600A Open-End 500A Open-End 600A Open-End 500A Open-End 10 (3.0) 12 (3.6) 15 (4.5) 25 (7.6) — — — K598-4 K598-5 K598-6 K598-7 — — — K598-16 — — — K598-11 — — — K598-17 — Gun Connector Magnum® 450 Water-Cooled Gun Type Standard Magnum ® 550 Gun Cable Length ft. (m) Gun Connector Gun Connector (450 amps, 100% duty cycle, CO2 shielding gas.) Wire Diameter Wire Diameter Wire Diameter Wire Diameter Wire Diameter .035"-.045" (0.9-1.2 mm) .052"-1/16" (1.3-1.6 mm) 1/16"-5/64" (1.6-2.0 mm) .035"-3/64" (0.9-1.2 mm) 1/16" (1.6 mm) 10 (3.0) — — — K684-17 K684-18 15 (4.5) K684-12 K684-14 K684-16 — — Lincoln Adapters Brand Lincoln Adapters (for MIG and Gas-Shielded Cored Wire Guns) Order Number Model Brand Magnum® 200, 300 & 400 Guns Lincoln Order Number Model Magnum® 450WC Gun LN -7 Series, LN -25 LN™-8, LN™-9 (using smaller than 1/16” wire) LN™-35 K466-1 Wire-Matic Power MIG K466-6 LN™-8, LN™-9 K466-8 Small wire feed welders (e.g. SP-100T, SP-125 Plus) K466-9 ™ (for 450WC Gun) ™ Lincoln/ Power Feed 10, LN™-10, LN™-15, LN™-72, Tweco® Adapted LF-4, DH-10 & STT-10 Lincoln LN™-7, LN™-8, & LN™-9 Series LN™-9 with K319 Dual Procedure Kit LN™-25 Power Feed 10, 10 Series Feeder & LN™-15 Wire-Matic, Power MIG Small wire feed K489-1 K573-1 K489-2 K489-7 K489-8 Tweco Adapted No. 2, No.3, or No. 4 Guns K489-4 K466-10 Magnum® 550 Gun Lincoln LN™-7 Series, LN™-25 LN™-8, LN™-9 using smaller than 1/16" wire LN™-8, LN™-9 Series (1/16" & larger wires) 10 Series Feeders K613-1 K613-6 K613-7 Self-Shielded Cored Wire Guns Durable and reliable, Magnum® semiautomatic flux-cored gun and cable assemblies have been proven tough in the field. These lightweight and maneuverable gun and cable assemblies are designed for welding with self-shielded, flux-cored arc welding (FCAW-S) continuous feed wires. Request publication E12.110. Magnum ® Self-Shielded Cored Wire Guns Gun Type Amperage Diameter in. (mm) Length ft. (m) Angle Order Number K126 350 .062-3/32 (1.6-2.4) 10 (3.0) 15 (4.5) 62° 62° K126-1 K126-2 K345 350 .068-5/64 (1.7-2.0) 10 (3.0) 90° K345-10 K115 450 3/32 (2.4) 10 (3.0) 10 (4.5) 15 (4.5) 45° 82° 82° K115-10 K115-3 K115-4 7/64 (2.8) 10 (3.0) 15 (4.5) 15 (4.5) 82° 45° 82° K115-1 K115-8 K115-2 7/64 (2.8) 15 (4.5) Straight K116-2 K116 166 600 K126 Gun Lincoln Adapters (for Self-Shielded Cored Wire Guns) Model Order Number Feed Plate Gun Bushing 10 Series, 15 Series & LF-72, LF-74 www.lincolnelectric.com/mig-guns K1500-1 Recommended General Options Welding Guns, con’t. Push-Pull Guns Python® and Python®-Plus Push-Pull Guns Hold the Python® in your hand and you’ll know why this is a favorite among new and experienced welders. The ergonomic handle design, fingertip controls and foolproof set-up make the Python the most advanced gooseneck gun on the market. The Python® family offers several options, starting with the standard air-cooled Python® rated 200 amps at 100% duty cycle. The water-cooled version has a rating of 400 amps, 100% duty cycle. The standard Python® gun has a separate wire and conduit, power and gas connections. The Python®-Plus air-cooled models feature a Magnum® backend that integrates power, gas, and wire conduit into a single easy connection for direct plug into a Power MIG® 350MP or Power Feed™ 10M. Request publication E12.13 Prince® XL Push-Pull Gun The Prince® XL is one of the smallest, lightest pistol grip push-pull guns you can buy. It’s a favorite among experienced welders who appreciate the versatility of the Prince® XL system. Choose the standard straight barrel or optional curved barrel with ratings up to 200 amps 100% duty cycle. The patented EZ-Lock system makes rotating or changing the barrel an easy no-tool “twist of the wrist.” An ingenious 3-3/4 turn potentiometer is easily adjustable and conveniently hidden in the base of the handle for added protection. No matter what the situation demands, the Prince® XL delivers. Request publication E12.11 PUSH-PULL GUN ACCESSORIES Push-Pull Gun Connection Kit For push-pull tguns. Includes push-pull gun receiver bushing, fittings, modified gas-bypass valve, valve removal tool and control cable extension assembly. Order K2339-1 for Power Feed™ 10M, Power Feed™ 25M Push-Pull Gun Connection Kit Required for aluminum welding with the Prince® XL, Python® and CobraMax™ air or water-cooled push-pull guns. Includes power block, gun bushing, gas hose adapter, gun gas bypass valve (required for Prince® XL gun only), and wire reel brake limiter. Requires aluminum drive roll kit. Order K2154-1 for Power MIG® 350MP, Prince® XL, Python® (non Plus version). Push-Pull Guns Model Python® Diameter in. (mm) .030-1/16 (0.8-1.6) Description Air-Cooled Water-Cooled Length ft. (m) Pruduct Number Machine Adapter 25 (7.6) 50 (15.2) 25 (7.6) K2211-2 K2211-3 K2212-2 Power Feed™ 10M, Power Feed™ 25M, Power MIG® 350MP, Cobramatic® K2339-1 K2339-1 K2154-1 None Python®- Plus .030-1/16 (0.8-1.6) Air-Cooled 15 (4.5) 25 (7.6) 50 (15.2) K2447-1 K2447-2 K2447-3 Power Feed™ 10M, Power Feed™ 25M, Power MIG® 350MP, None None None Prince® XL .030-1/16 (0.8-1.6) Air-Cooled 25 (7.6) K2296-2 Power Feed™ 10M, Power Feed™ 25M, Power MIG® 350MP, Cobramatic® K2339-1 K2339-1 K2154-1 None NOTE: Prince® XL, Python® and Python®-Plus are registered trademarks of MK Products, Inc. 167 www.lincolnelectric.com/mig-guns 167 Recommended General Options Welding Guns, con’t. Spool Guns Magnum® 100SG Spool Gun The Magnum® 100SG spool gun is the lowest cost way to add reliable and precisespool gun wire feeding performance for soft aluminum wire. It’s easy to set up, doesnot require a bulky outboard adapter/power module and shares gun expendable partswith the standard MIG gun included with the Power MIG® models. Request publication E12.21 Magnum® SG Spool Gun The Magnum® SG – a lightweight, well balanced semiautomatic spool gun designed for easy and reliable aluminum wire feeding with a variety of CV power sources and engine-driven welders. Rated 250 amps @ 60%, the Magnum® SG features a generous 25 ft (7.5 m) gun cable and integrated wire feed speed control in the handle to cut your trips back to the power source. Easy to set up, operate and maintain...the Magnum® SG is a great addition to your welding tool set. Request publication E12.22 Magnum® 250LX™ Spool Gun The Magnum® 250LX™ spool gun is a professional grade solution for feeding small spools of aluminum and steel wire. Featuring a 1-year warranty and a 280A 60% duty cycle rating, the Magnum® 250LX™ is a combination of durability and performance. The gun is well balanced and lightweight, and the unique oval shaped handle with finger ribs ensures both comfort and a sure grip. The Magnum® 250LX™ is an ideal complement to the Power MIG® 350MP and the Power MIG® 255C. Request publication E12.25 SPOOL GUN ACCESSORIES SG Control Module Provides control of wire speed and gas flow. For use with CV power sources and CV Engine Drives with output contactor. Order K488 Control Module Input Cable 14-pin MS-type & Lug. Required for connection of control module to power source. Consists of control and electrode cables and gas line. 10 ft. (3.0 m). For Lincoln® engine driven power sources with 14-pin MS-type connection, separate 115V NEMA receptacles and lug power connections. Order K691-10 Control Module Input Cable Terminal Strip and Lug. Required for connection of control module to power source. Consists of control and electrode cables and gas line. 10 ft. (3.0 m). For Lincoln® power sources having terminal strip and lug connections. Order K492-10 Control Module Input Cable 14-pin MS-type and Twist-Mate™. Required for connection of control module to power source. Consists of control and electrode cables and gas line. 10 ft. (3.0 m). For Lincoln® power sources having 14-pin MS-type control connections and Twist-Mate™ power connections. Order K493-10 Spool Guns Model 168 Diameter in. (mm) Description Length ft. (m) Pruduct Number Machine Adapter Magnum® 100SG .030-.035 (0.8-0.9) 130A/30% 10 (3.0) K2532-1 Power MIG® 140C Power MIG® 180C SP-140T SP-180T None Magnum® SG .025-3/64 (0.6-1.2) 250A/60% 25 (7.5) K487-25 Power MIG® 215 Incl. with K1809-1 Magnum® 250 LX™ .025-3/64 (0.6-1.2) CO2: 300A/60% Ar: 280A/60% Ar: 200A/100% 25 (7.5) K2490-1 Power MIG® 255C Power MIG® 350MP None None www.lincolnelectric.com Recommended General Options Welding Guns, con’t. Fume Extraction & Submerged Arc Guns FUME EXTRACTION GUNS Magnum® Pro 350XA 350 amp capacity at 100% duty cycle (CO2). Delivers superior fume extraction performance in severe GMAW and FCAW-GS applications. Order K2649-1 Magnum® Pro 550XA Rated 550 amps at 100% duty cycle (O2 shielding). Toughest smoke gun in the business for GMAW and FCAW-GS applications. Order K2650-1 Magnum® 250XA Lightweight and balanced Fume Extraction Gun for GMAW and FCAW-GS welding .035"-045" wire. 250 amps at 60% duty cycle (CO2) with a 45° Gooseneck. Includes a 15 ft. cable. Order K566-2 Magnum® 400XA Lightweight and balanced Fume Extraction Gun for GMAW and FCAW-GS welding .035"-1/16" wire. 400 amps at 60% duty cycle (CO2) with 45° or a 60° Gooseneck. Includes a 15 ft. cable. Order K556-2 for 45° Order K556-14 for 60° Magnum® 500A Gun For Innershield® or Lincore®. Rated 500 amps at 60% duty cycle. Use 5/64"-.120" (2.0-3.0 mm) diameter wires. select either 45°or 82° gun tube angle. Includes 15 ft. cable. Order K289-1 for 82° angle Order K289-4 for 45° angle Magnum® 250A Gun For Innershield® or Lincore®. Rated 250 amps at 60% duty cycle. Use .068"-3/32" (1.7-2.4 mm) diameter wires. 62° gun tube angle. Includes 15 ft. cable. Order K309 FUME EXTRACTION ACCESSORIES Magnum® Pro Spoiler™ This innovative attachment relieves hand fatigue by allowing a looser grip on the gun. Works with all Magnum® Pro models. Order K2710-1 Magnum® 350A Gun For Innershield® or Lincore®. Rated 350 amps at 60% duty cycle. Use .062"-3/32" (1.6-2.4 mm) diameter wires. 62° gun tube angle. Includes 15 ft. cable. Order K206 (See page 92, Environmental Section, for other Fume Extraction attachments and accessories) SUBMERGED ARC GUNS Magnum® Submerged Arc Gun Rated 600 amps, 15 ft. (4.5 m) cable. Order K113-1 for 5/64" (2.0 mm) Order K113-2 for 3/32" (2.4 mm) Mechanized SAW Gun Rated 600 amps, for 5/64 and 3/32" (2.0 and 2.4 mm) solid electrode. Includes flux valve interlock switch and receptacle for Hand Travel Unit or Squirtmobile®. Order K114 169 SUBMERGED ARC ACCESSORIES Flux Cone Fits K112 and K113 submerged arc guns for welding without the Continuous Flux Feed Tank Assembly. Order K119 Wire Reel and Flux Tank Assembly Includes flux tank, undercarriage, wire reel and brake assembly in open shroud. Order K305 www.lincolnelectric.com/mig-guns Flux Screen For submerged arc welding. Removes large particles from reused flux. Includes air-driven vibrator. Order K310 Magnetic Flux Screen Separator For submerged arc welding. Removes foreign magnetic particles from reused flux. Order K58 169 Recommended General Options SEE MORE. DO MORE. VistaTM 3000 VistaTM 2000 Pick Your ew Size: View VistaTM 1000 Variaable Shade 9-13 Variable 13 Variable Sensitivity - Grind/TIG Variable Delay Pick Your Style: e: Black NASCAR Patriot Heavy Metal Vista 3000 K2604-1 K2604-2 K2604-3 K2604-4 Vista 2000 K2603-1 K2603-2 K2603-3 K2603-4 Vista 1000 K2602-1 K2602-2 K2602-3 K2602-4 ™ ™ ™ ® Meets ANSI Z87.1 and CSA Z94.3 170 www.lincolnelectric.com/helmets Auto-Darkening Welding Helmets ™
Source Exif Data:
File Type : PDF File Type Extension : pdf MIME Type : application/pdf PDF Version : 1.5 Linearized : No XMP Toolkit : 3.1-702 About : uuid:81499a87-e163-11dc-ac2b-000a9598c6b2 Producer : ApogeeX 2.5 Normalizer Keywords : stick welder; TIG welder; MIG welder; engine driven welder; multi-process welder; welding consumables; stick welding; TIG welding; MIG welding; flux-cored welding; gas-shielded; accessories; welding guns; TIG torches; plasma cutting; gas apparatus,e110 Modify Date : 2008:03:03 16:42:48-05:00 Create Date : 2008:01:21 15:06:11+05:00 Creator Tool : ApogeeX Result Export Task Processor Metadata Date : 2008:03:03 16:42:48-05:00 Document ID : uuid:29d52780-e162-11dc-ac2b-000a9598c6b2 Instance ID : uuid:e9f5c4d8-7ef6-4cda-8c19-c2ce53e288bc Format : application/pdf Title : E1.10 2008 Product Catalog Creator : . Description : The Lincoln Electric Company product catalog highlights the company’s complete line of equipment including power sources, plasma cutters, robotics and welding consumables. Subject : stick welder, TIG welder, MIG welder, engine driven welder, multi-process welder, welding consumables, stick welding, TIG welding, MIG welding, flux-cored welding, gas-shielded, accessories, welding guns, TIG torches, plasma cutting, gas apparatus, e110 Page Count : 168 Warning : [Minor] Ignored duplicate Info dictionaryEXIF Metadata provided by EXIF.tools