Lincoln Electric Classic 300D Users Manual Engine Driven Welders
300D to the manual 8cf14363-5bc2-40b7-a241-0a53e23b7d1f
2015-02-09
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Classic 300D ENGINE DRIVEN WELDERS ® Output Excellent for Pipelines, Construction and Maintenance CC DC The Classic® 300D is popular throughout North America for pipeline, construction and maintenance welding. It features proven, simple and rugged construction, along with Lincoln’s well-known pure DC generator design for excellent performance on pipe. The Classic® 300D is offered with a choice of 4-cylinder, water-cooled industrial diesel engines from Perkins® and Kubota®! The Classic® 300D includes 3,000 watts of AC generator power to run grinders and lights. CV wire welding can be added with the optional Wire Feed Module. Also choose from several packages available with trailers. 3 kW Input IN CO LN ELECT RI C L D Processes Stick, TIG, MIG(1), Flux-Cored(1), Gouging Kubota® model shown Advantage Lincoln • Pure DC Generator Welding Output • Five Current Ranges with Overlap − Produces the welding arc preferred by pipeline operators and contractors for precise code consistency! − For stick welding and other processes where slope control is desired. Fine-tuning within each range. • All Copper Windings • 300 Amps Output @ 60% Duty Cycle − Enhances arc stability for a really smooth, high performance arc. − Welds up to 7/32" (5.6 mm) Fleetweld® 5P+, cellulosic and Excalibur® low hydrogen electrode. • Custom Arc® Dial • Reliable Industrial Diesel Engines − Dial in the right arc, right now! Kubota® model includes 150 RPM high idle OCV adjustment for enhanced fine tuning on pipe. (See inside) (Not available on Perkins® model) − 4-Cylinder, water-cooled, 1800 RPM Perkins or Kubota engines run smooth and quiet. − Standard engine gauges allow you to monitor performance at a glance. TECHNICAL SPECIFICATIONS Product Name Classic® 300D Rated Output Current/Voltage/Duty Cycle 250A DC / 30V / 100% 300A DC / 32V / 60% Output Range 40-350 DC 3000 watts No. of Cyl. HP & Speed (rpm) Dimensions HxWxD inches (mm) Net Weight lbs. (kg) Perkins® 404D-22 Diesel EPA Tier 4i 4 32.7 @ 1800 45.5 x 24.0 x 65.0 (1156 x 610 x 1651) 1354 (614) w/ Wire Feed Module1389 (630) Kubota® V2403M Diesel EPA Tier 4i 4 32.5 @ 1800 45.5 x 24.0 x 66.5 (1156 x 610 x 1727) 1329 (603) w/ Wire Feed Module 1364 (619) Engine Model (1) With Wire Feed Module. Rated at 300 amps, 35 volts at 60% duty cycle, 325 amps, 34 volts at 35% duty cycle. Publication E6.155 9/05 Web Update 3/08 www.lincolnelectric.com A CLOSER LOOK PERFORMANCE Arc Performance • Pure DC generator welding arc is preferred by pipeliners and contractors for precise control of the arc in demanding code applications. • All copper windings enhance arc stability for that really smooth high performance arc. • Custom Arc® — Kubota® model includes 150 RPM High Idle (OCV) Adjustment Range — enhanced fine tuning for performance on pipe. • 300 amps @ 60% duty cycle. Welds with up to 7/32" (5.6 mm) Fleetweld® 5P+ cellulosic and Excalibur® low hydrogen electrode. Use the High Idle (OCV) engine speed adjustment dial to change the heat input to the arc: • Arc Gouging with up to 3/16" carbons. • Set the arc in the machine’s “sweet spot”. • Dial in a softer or more digging arc. Generator Performance • 3,000 total watts of AC power from a 115V or 230V duplex receptacle for power tools and lights. • Circuit breaker protection. 115V AC 20 amp output will operate up to a 9" grinder. • Reduce root pass internal undercut, especially on X60 and X70 pipe. • Stack iron faster with low heat and a clear puddle on fill passes. • Avoid arc breaks. Avoid slag that crowds the arc. • Control fusion on the cap pass with good puddle size and clarity. • Weather-protected receptacle covers. • GFCI (Ground Fault Circuit Interrupter) 115V AC receptacles are standard for added safety. (Available on Kubota® model only.) FEATURES Stick Welding • Choice of two industrial 4-cylinder, smooth-running, water-cooled diesel engines: • Optional K924-5 Remote Control Kit for stick welding (for Classic® 300D codes 10911 and higher). Includes Remote Box and 100 ft. cable. Make fine current adjustments up to 100 ft. from the machine. – Perkins® 404D-22 98.1 dB sound power (Lwa) at rated load. – Kubota® V2403M 99.9 dB sound power (Lwa) at rated load. • Gauges indicate oil pressure, engine temperature and battery charging amps. • Engine hour meter to track scheduled maintenance. • 15 gallons (57 ltrs) fuel capacity to work an extended day without refueling. • Oil drain valve and tube are standard. • Compact size for installation on truck beds. • Local/Remote switch and recptacle are factory installed for easy connection of the remote control. Wire Welding • Optional Wire Feed Module for CV-wire welding. Increases productivity and reduces welding costs. Recommended wire feeders include LN-25 PRO or LN-15 Across-the-Arc models. Module has 14-pin connector for Lincoln wire feeders that use a control cable with 115V AC input: LN-25, LN-23P, LN-7, LN-7 GMA and LN-8. Built-in contactor for “cold-tip” electrode. (When CV wire welding with optional Wire Feed Module, idler may need to be set to “high” position for low current processes.) • Optional K2464-1 remote control kit for stick and wire welding. For machines that have the Wire Feed Module installed. Make output adjustments up to 100 ft. from the machine. “After our Local 375 school participated in the evaluation of Lincoln Electric’s Classic® 300D, the company generously donated the machine to our facility. As an apprentice program for the Plumbers & Pipefitters Union, we are grateful for the opportunity to use such a high quality piece of equipment. We especially benefit from the Pure DC generator because it produces a superior arc. This characteristic is ideal in pipe welding, therefore, the Classic® 300D allows us to provide our students with exemplary models for their education.” Bret Helms Welding Instructor Local 375 Plumber & Pipefitters [2] Classic® 300D www.lincolnelectric.com A CLOSER LOOK Key Controls 10 11 12 13 1 14 15 2 16 3 17 18 4 5 6 19 20 7 21 8 9 22 Kubota® Model Shown 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. Current Range Selector On/Off Switch Idler Control Engine Protection Light 230V AC Receptacles & Cover 230V Circuit Breakers @ 20 Amps each Engine Temperature Gauge Battery Charging Ammeter Engine Oil Pressure Gauge CC-Stick/CV-Wire Switch Local/Remote Control Wire for CV-Wire CV Voltage Adjustment for Wire Welding 14-Pin Wire Feeder Connector Fine Current Adjustment for Stick Welding Engine Hour Meter Start Button Glow Plug Button Local/Remote Receptacle Local/Remote Control Switch 115V AC Receptacles & Cover 115V Circuit Breaker @ 20 Amps Custom Arc® High Idle RPM (OCV) Adjustment Dial (Kubota® Model only) with Wire Feed Module Controls QUALITY AND RELIABILITY • Both engines have glow plugs for cold weather starting. • Automatic shutdown protection for low oil pressure or high water temperature. • Electronic engine idler extends engine life and reduces fuel consumption. • Engine protection/control printed circuit board is trayed and potted to provide a robust environmental shield. • Single-side engine access for easy routine maintenance. • Attractive and durable pearlescent gray finish paint. • Three-year Lincoln warranty. (Engines warranted separately by the manufacturers). • Manufactured under a quality system certified to ISO 9001 requirements and ISO 14001 environmental standards. • Approved by Canadian Standards Association (CSA). Cross-country pipe welding with Classic® 300D. [3] Classic® 300D www.lincolnelectric.com A CLOSER LOOK CLASSIC 300D MACHINE SPECIFICATIONS Product Name Ordering Information Description Classic® 300D K1643-7 (Perkins®) 300 Amp DC Arc Welder K1643-8 w/ Wire Feed Module (Perkins®) All Copper Windings Rated DC Output (1) Current / Voltage / Duty Cycle DC Current Fine Adjustment Range NEMA Ratings 250A / 30V / 100% 300A / 32V / 60% 40 - 350 Amps 98V DC MAX OCV Pure DC Power Generator 220 - Max 160 - 240 120 - 190 80 - 130 Min - 90 Auxiliary Power (2) Dimension & H(3) x W x L Weight lbs (kg) 3,000 Watts 60 Hz, AC 45.5 x 24.0 x 65.0 in (1156 x 610 x 1651mm) 1354 (614) 20 Amps @ 115V with GFCI 45.5 x 24.0 x 65.0 in (1156 x 610 x 1651mm) 1389 (630) 45.5 x 24.0 x 66.5 in (1156 x 610 x 1727mm) 1329 (603) 45.5 x 24.0 x 66.5 in (1156 x 610 x 1727mm) 1364 (619) 13 Amps @ 230V K1643-9 w/ Custom Arc® (Kubota®) K1643-10 w/ Custom Arc® & Wire Feed Module (Kubota®) (1) Based on a 10 minute period. High Altitude: Perkins® - For maximum rating, derate the output 2.5% to 3.5% for every 1,000 ft. (300 m). Kubota – for maximum rating, derate the output 4% for every 1,000 ft (300 m) above 4,900 ft (1500 m). (2) 115V will operate either 60 Hz, or 50/60 Hz power tools, lights, etc. (3) Height is to top of exhaust elbow. CLASSIC® 300D ENGINE SPECIFICATIONS Engine Model Perkins® 404D-22 Diesel (4) EPA Tier 4i Kubota® V2403M Diesel (5) EPA Tier 4i Description Horsepower & Displacement 4 Cylinder 4 Cycle Water-Cooled Diesel Engine Cast Iron Cylinders Block/Crank Case Mechanical Governor 32.7 HP @ 1800 RPM 4 Cylinder 4 Cycle Water-Cooled Diesel Engine Cast Iron Cylinders Block/Crank Case Electronic Governor 32.5 HP @ 1800 RPM Ignition Compression Ignited 135.4 cu in (2.2 ltrs) Compression Ignited 149 cu in (2.4 ltrs.) Capacities Operating Speeds FUEL: 15 Gals (57 Ltrs) FULL LOAD 300A (1725 RPM) 1.4 Gals/Hr 5.2 Ltr/Hr OIL: 8.5 Qts (8.0 Ltrs) HIGH IDLE 1,800 RPM 0.4 Gals/Hr 1.6 Ltr/Hr COOLANT: 9.5 Qts (9.0 Ltrs) LOW IDLE 1,400 RPM 0.3 Gals/Hr 1.1 Ltr/Hr FUEL: 15 Gals (57 Ltrs) FULL LOAD 300A (1800 RPM) 1.3 Gals/Hr 5.0 Ltr/Hr OIL: 8.0 Qts (7.6 Ltrs) HIGH IDLE 1,650–1800 RPM with custom arc dial LOW IDLE 1,400 RPM 0.5 Gals/Hr 1.7 Ltr/Hr COOLANT: 9.5 Qts (9.0 Ltrs) Fuel Consumption 0.3 Gals/Hr 1.1 Ltrs/Hr (4) Perkins® warranty is 2 years/2,000 hours, all components, 3 years major components. See warranty for details. (5) Kubota® engine warranty for U.S. and Canada is 2 years/2,000 hours, 3 years major components. Some limitations exist for Canada. See warranty statement for details. [4] Classic® 300D www.lincolnelectric.com A CLOSER LOOK SYSTEM SELECTION One-Pak® Welding Packages Order a Lincoln One-Pak® and get everything you need to complete a welding package — all with one order number. (Packages are not assembled.) Each UNASSEMBLED Package Contains: • Classic® 300D (See Order Number Below) • Medium Welder Trailer (K2636-1) • Duo-Hitch™ 2" Ball/Lunette Eye Hitch (included) • Fender and Light Kit (K2639-1) • Cable Rack (K2640-1) • Cable Connectors - two (K2487-1) • • • • • Classic® 300D K2636-1 Medium Welder Trailer Electrode Cable 2/0, two 50 ft. (15.3 m) lengths (K2485-2) Electrode Cable 2/0, 10 ft. (3 m) (K2483-2) Work Cable 2/0, 50 ft. (15.3 m) (K2484-2) 300A Electrode Holder (K909-7) 300A Work Clamp (K910-1) Order: K1864-3 Classic® 300D Perkins® One-Pak® Package K2386-3 Classic® 300D Kubota® One-Pak® Package Duo-Hitch™ 2" Ball/Lunette Eye Hitch (included) K2640-1 Cable Rack Ready-Pak® Welding Packages Order a Lincoln Ready-Pak® and get an assembled welding package. Each COMPLETELY ASSEMBLED Package Contains: • Classic® 300D (See Order Number Below) • Medium Welder Trailer (K2636-1) • Duo-Hitch™ 2" Ball/Lunette Eye Hitch (included) • Fender and Light Kit (K2639-1) • Cable Rack (K2640-1) • Cable Connectors - two (K2487-1) • Electrode Cable 2/0, two 50 ft. (15.3 m) lengths (K2485-2) • Electrode Cable 2/0, 10 ft. (3 m) (K2483-2) • Work Cable 2/0, 50 ft. (15.3 m) (K2484-2) • 300A Electrode Holder (K909-7) • 300A Work Clamp (K910-1) Order: K2242-3 Classic® 300D Perkins® Ready-Pak® Package K2387-3 Classic® 300D Kubota® Ready-Pak® Package Completely Assembled Ready-Pak® [5] Classic® 300D www.lincolnelectric.com RECOMMENDED OPTIONS GENERAL OPTIONS 115 Volt Remote Control Kit Contains remote control rheostat, and 100 ft. (30.5m) control cable. Order K924-5 Power Plug Kit Provides two 115V plugs rated at 20 amps each, and two 230V plugs rated at 15 amps each. 115V plugs may not be compatible with common household receptacles. Order K802D TIG OPTIONS PTA-26V TIG Torch Air-Cooled 200 amp torch equipped with valve for gas flow control. 25 ft. length. Order K1783-9 Spark Arrestor Kit Attaches to muffler exhaust tube. Virtually eliminates spark emissions. Order K903-1 Magnum® Parts Kit for PTA-26V TIG Torch Magnum® Parts Kit provides all the torch accessories you need to start welding. Parts kit provides collets, collet bodies, a back cap, alumina nozzles and tungstens in a variety of sizes, all packaged in an easy to carry reclosable pack. Order KP509 Medium Welder Trailer For heavy-duty road, off-road, plant and yard use. Includes pivoting jack stand, safety chains, and 13" wheels. Stiff .120" welded rectangular steel tube frame construction is phosphate etched and powder coat painted for superior rust and corrosion resistance. Low sway suspension gives outstanding stability with manageable tongue weight. Wheel bearings are packed with high viscosity, high pressure, low washout Lubriplate® grease. Includes a Duo-Hitch™ – a 2" Ball/Lunette Eye combination hitch. Overall width: 60". Order: K2636-1 Trailer K2639-1 Fender & Light Kit K2640-1 Cable Rack TIG Module Portable, high frequency unit with gas valve for TIG welding. Rated at 300 amps/60% duty cycle. Order K930-2 Control Cable Connects welder and TIG Module controls. Order K936-4 Service Indicator Kit Provides a GO/NO-GO visual indication of air cleaner element useful service life. Filter service based on restriction readings allows the longest life possible from the filter and best engine protection. Order K1858-1 Control Cable Extension Allows the TIG Module to be operated at distances up to 200 ft. (61.9m) from the power source. 45 ft. (13.7m) length. Order K937-45 Arc Start™ Switch Needed if an Amptrol® is not used when TIG welding. Comes with a 25 ft. (7.6m) cable. Attaches to the TIG torch for convenient finger control. Order K814 Stainless Steel Sheet Metal Kit Stainless steel roof and doors. Also includes decals (mounted), door latches, door hooks, bumpers and all required mounting hardware. Fits K6090-9 and -10 Pipeliner® 200D and K1643-1 thru -10 Classic® 300D Order K2423-1 Contactor Kit For use with TIG Module and Classic 300D. Order K938-1 STICK OPTIONS Accessory Kit For Stick welding. Includes 35 ft. (10.7m) 2/0 electrode cable with lug, 30 ft. (9.1m) 2/0 work cable with lugs, headshield, filter plate, work clamp and electrode holder. 400 amp capacity. Order K704 Water Valve Kit For use with a water-cooled TIG torch. Installs inside of TIG Module. Order K844-1 [6] Classic® 300D www.lincolnelectric.com RECOMMENDED OPTIONS WIRE FEEDER OPTIONS WIRE FEEDER CONT. Wire Feed Module Provides constant voltage (CV) output with excellent arc stability for Innershield welding and MIG welding. Easy installation. Recommended wire feeders are the LN-25 and the LN-23P. Order K623-1 LN-23P Wire Feeder Portable CV unit for Innershield pipe welding. Includes drive rolls and guide tubes. Requires K2393-1 or -2 Input Cable Assembly and Magnum® Innershield® Gun. Order K316L-2 Remote Control Kit (Stick & Wire) For Classic & Pipeliner machines that have the wire feed module. Contains a rheostat for stick output, a potentiometer for wire output and 100 ft. (30.5m) of control cable. Order K2464-1 Input Cable Assembly for LN-23P 8-socket to 14-pin control cable with lugged electrode cable for K316L-2 LN-23P Wire Feeder. Order K2393-1 25 ft. (7.6 m) K2393-1 75 ft. (22.9 m) Magnum® 350 Innershield® Gun (for LN-23P) Rated 350 amps, 60% duty cycle. For .068"-5/64" (1.7-2.0 mm) Innershield® wire and includes reduced speed switch. Order K345-10 LN-25 PRO Wire Feeder Portable CC/CV unit for flux-cored and MIG welding with MAXTRAC® wire drive system. Includes Gas Solenoid & Internal Contactor. Requires Wire Feed Module. Order K2613-1 Magnum® SG Spool Gun Hand held semiautomatic wire feeder. Requires SG Control Module. Order K487-25 Magnum 350 Innershield Gun (for LN-25 PRO) For self-shielded wire with 15 ft. (4.5 m) cable. For .062"-3/32" (1.6-2.8 mm) wire. Order K126-2 ® ® SG Control Module The interface between the power source and the spool gun. Provides control of the wire speed and gas flow. For use with a spool gun. Order K488 Drive Roll and Guide Tube Kit (for LN-25 PRO,) For cored or solid steel wire. Order KP1697-068 for .068"-.072" (1.8 mm) KP1697-5/64 for 5/64" (2.0 mm) Input Cable (For SG Control Module) For Lincoln engine power sources with 14-pin MS-type connection, separate 115V NEMA receptacles and output stud connections. Order K691-10 Magnum® 300 MIG Gun For .035"-.045" (0.9-1.2 mm) gas-shielded wire with 15 ft. (4.5m) cable. LN-25 PRO Order K1802-1 (includes Connector Kit) Drive Roll and Guide Tube Kit (for LN-25 PRO) For .035" and .045" (0.9-1.1 mm) solid steel wire. Order KP1696-1 [7] Classic® 300D www.lincolnelectric.com CLASSIC® 300D ORDER FORM PRODUCT DESCRIPTION ORDER NUMBER CLASSIC® 300D PERKINS® CLASSIC® 300D PERKINS® W/ WIRE FEED MODULE CLASSIC® 300D PERKINS® ONE-PAK® CLASSIC® 300D PERKINS® READY-PAK® CLASSIC® 300D KUBOTA® CLASSIC® 300D KUBOTA® W/ WIRE FEED MODULE CLASSIC® 300D KUBOTA® ONE-PAK® CLASSIC® 300D KUBOTA® READY-PAK® K1643-7 K1643-8 K1864-3 K2242-3 K1643-9 K1643-10 K2386-3 K2387-3 RECOMMENDED GENERAL OPTIONS Power Plug Kit (20 Amps) Spark Arrestor Kit Medium Welder Trailer with Duo-Hitch™ 2" Ball/Lunette Eye Hitch - Fender & Light Kit - Cable Rack Service Indicator Kit Stainless Steel Sheet Metal Kit K802D K903-1 K2636-1 K2639-1 K2640-1 K1858-1 K2423-1 RECOMMENDED STICK OPTIONS Accessory Kit Remote Control Kit K704 K924-5 RECOMMENDED TIG OPTIONS PTA-26V Pro-Torch™ TIG Torch Magnum® TIG Torch Parts Kit TIG Module Control Cable (required) Control Cable Extension Arc Start™ Switch (required) Contactor Kit (required) Water Valve Kit K1783-9 KP509 K930-2 K936-4 K937-45 K814 K938-1 K844-1 RECOMMENDED WIRE FEEDER OPTIONS Wire Feed Module LN-25 PRO Wire Feeder Remote Control Kit Magnum® 350 Innershield® Welding Gun Drive Roll and Guide Tube Kit, .068"-.072" (for LN-25 PRO) Drive Roll and Guide Tube Kit, 5/64" (for LN-25 PRO) Magnum® 300 MIG Gun — for LN-25 PRO (includes Connector Kit) Drive Roll and Guide Tube Kit (for LN-25 PRO) LN-23P Wire Feeder - Input Cable Assembly, 25 ft. (7.6 m) - Input Cable Assembly, 50 ft. (15.2 m) Magnum® 350 Innershield® Welding Gun Magnum® SG Spool Gun - SG Control Module - Input Cable (for SG Control Module) K623-1 K2613-1 K2464-1 K126-2 KP1697-068 KP1697-5/64 K1802-1 KP1696-1 K316L-2 K2393-1 K2393-2 K345-10 K487-25 K488 K691-10 QUANTITY PRICE TOTAL: C U S T O M E R A S S I S TA N C E P O L I C Y The business of The Lincoln Electric Company® is manufacturing and selling high quality welding equipment, consumables, and cutting equipment. Our challenge is to meet the needs of our customers and to exceed their expectations. On occasion, purchasers may ask Lincoln Electric for information or advice about their use of our products. Our employees respond to inquiries to the best of their ability based on information provided to them by the customers and the knowledge they may have concerning the application. Our employees, however, are not in a position to verify the information provided or to evaluate the engineering requirements for the particular weldment. Accordingly, Lincoln Electric does not warrant or guarantee or assume any liability with respect to such information or advice. Moreover, the provision of such information or advice does not create, expand, or alter any warranty on our products. Any express or implied warranty that might arise from the information or advice, including any implied warranty of merchantability or any warranty of fitness for any customers’ particular purpose is specifically disclaimed. Lincoln Electric is a responsive manufacturer, but the selection and use of specific products sold by Lincoln Electric is solely within the control of, and remains the sole responsibility of the customer. Many variables beyond the control of Lincoln Electric affect the results obtained in applying these types of fabrication methods and service requirements. Subject to Change – This information is accurate to the best of our knowledge at the time of printing. Please refer to www.lincolnelectric.com for any updated information. T H E L I N C O L N E L E C T R I C C O M PA N Y ® 22801 St. Clair Ave., Cleveland, OH 44117-1199 • 216.481.8100 • www.lincolnelectric.com
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File Type : PDF File Type Extension : pdf MIME Type : application/pdf PDF Version : 1.4 Linearized : No XMP Toolkit : 3.1-702 Producer : QuarkXPress(R) 7.1 Keywords : E6.155; Classic; engine driven welder; stick welder; MIG welder; flux-cored welding; arc gouging; Perkins; Kubota; diesel; generator; pipe welding; construction; Custom Arc; EPA Tier 4i X Press Private : %%DocumentProcessColors: Cyan Magenta Yellow Black.%%EndComments Create Date : 2008:02:25 13:55:31Z Creator Tool : QuarkXPress(R) 7.1 Modify Date : 2008:04:14 09:32:26-04:00 Metadata Date : 2008:04:14 09:32:26-04:00 Format : application/pdf Title : Engine Driven Welders: Classic 300D Description : The Classic 300D is a popular engine driven welder throughout North America for pipeline, construction and maintenance welding. It features proven, simple and rugged construction, along with Lincoln’s well-known pure DC generator design. Subject : E6.155, Classic, engine driven welder, stick welder, MIG welder, flux-cored welding, arc gouging, Perkins, Kubota, diesel, generator, pipe welding, construction, Custom Arc, EPA Tier 4i Document ID : uuid:b4def950-212e-4624-9865-91280daa37d2 Instance ID : uuid:803accb1-7631-4edf-930b-73c455304ab7 Page Count : 8 Creator : QuarkXPress(R) 7.1 Warning : [Minor] Ignored duplicate Info dictionaryEXIF Metadata provided by EXIF.tools