Load Systems GS200 Wireless Receiver Card Module User Manual GM22x rev20090603 Certification Layout 1

Load Systems International, Inc. Wireless Receiver Card Module GM22x rev20090603 Certification Layout 1

User Manual

GS22X Series& GS Series SensorsINSTALLER AND USER’S MANUALINSTALLER AND USER’S MANUALGM22X REV.20090603 www.loadsystems.comManufacturers of WirelessWeighing SystemsWARNING!The GS22X series system is designed as an operator aid and is in noway a substitute for safe operating practice.!!WARNING!Carefully read and understand this manual before proceeding.!!
22The GS22X SystemThe GS22X SystemRead and understand the following:For your safety and that of the people that comeinto contact with LSILSI products, understand thesignificance of the instructions included in thisguide, respect all laws and regulations and complywith applicable standards.Pay particular attention to items bearing the alertsymbol and the following words:Warning: this denotes an instruction that if notcomplied with may lead to serious injury or death.Caution: this denotes an instruction that if notcomplied with may lead to product failure orproperty damage.Important: this denotes an instruction that if notcomplied with may lead to product performanceissues.!!IMPORTANT! WARNING!!!!!CAUTION!!!BEFORE PROCEEDINGBEFORE PROCEEDINGWARNING!Installation must be made incompliance with LSILSI instructions and usingLSI LSI supplied components only. Failure toinstall all parts, or replacing parts orcomponents with parts or components notsupplied by LSILSI, may lead to system failure,serious injury or death.!!
ISTALLATIOISTALLATIO 331. INTRODUCTION1.1 OVERVIEW ........................................51.2 START-UP..........................................51.3 PRODUCT DESCRIPTION................52. CONFIGURATION2.1 WRCM PC USER INTERFACE ANDDRIVER INSTALLATION ..................62.2 APPLICATION OVERVIEW ..............62.2a Settings ......................................................62.2b Communication Port ..................................62.2c Configuration ..............................................62.2d Firmware Update ........................................62.2e Datalogger Mode ........................................72.2f Nodes; sensor type ....................................72.3 BASE STATION CONFIGURATION ..72.4 NODE CONFIGURATION..................72.5 FIRMWARE UPDATE (BASESTATION ONLY) ................................72.5 CONFIGURATION OF A REMOTE RFNODE ................................................73. INSTALLATION3.1 GS22X INSTALLATION ....................83.1a Antenna Position ........................................83.1b Power Supply and Lockout Connection ......83.1c Wiring..........................................................83.2 LOAD CELL ......................................93.3 ANGLE SENSORS FOR THE BOOMOR JIB ............................................103.3a Mounting Procedure..................................103.3b Angle Calibration Procedure № 1:Mechanical Set-Up....................................103.3c Angle Calibration Procedure № 2: Correctwith the GS22X ........................................113.4 ANTI-TWO-BLOCK SWITCH ..........113.4a GS050 Installation ....................................113.4b GS075 Installation ....................................133.4c Chain length adjustment ..........................133.5 LENGTH SENSOR CABLE REEL ....143.5a Maximum Boom Extension ......................143.5b Mounting the Cable Reel ..........................143.5c Boom Length Calibration Procedure № 1:Mechanical Set-Up....................................153.5d Boom Length Calibration Procedure № 2:Correct with the GS22X ............................153.7 WIRELESS WIND SPEED SENSORGS020 ..............................................193.8 WIRELESS LOAD PINS..................203.8a LP011, LP015, and LP026 ........................203.8b Load Pin Transmitter GS001 ....................203.9 LINE RIDING TENSIOMETER ........213.9a Line Riding Tensiometer Installation ........213.9b Line riding tensiometer installation on aswing arm..................................................223.12 LIST AND TRIM ANGLE SENSOR 263.12a Programming the GS22X for List and TrimIndication263.12b Mounting Instructions................................263.12c List and Trim Angle Calibration Procedure ..263.13 ROPE PAYOUT................................273.13a Rope Payout Calibration Procedure № 1:Mechanical Set-Up....................................273.13c Rope Payout Limits ..................................273.13d Electrical connections ..............................275. MAINTENANCE5.1 GS22X BASE STATION ..................295.1 SENSORS........................................295.1a Replacing Sensor Battery ........................295.2 ANTI-TWO-BLOCK SWITCH ..........305.2a Replacing the GS050 Batteries ................305.2b Replacing the GS075 Battery ..................305.3 REPLACING A SENSOR ANTENNA ..315.4 LOAD CELLS ..................................325.4a Reading Accuracy ....................................325.4b Load Testing..............................................325.4c Care ..........................................................327. CERTIFICATION NOTESTABLE OF CONTENTSTABLE OF CONTENTS
44The GS22X SystemThe GS22X System7.1 FCC AND IC – INSTRUCTIONS TOTHE USER ......................................348. LSI PRODUCT LIMITEDWARRANTY - 2009/02/168.1 LIMITED WARRANTY ....................358.2 WARRANTY SERVICESPROCEDURES................................358.3 EXCLUSION OF OTHERWARRANTIES ................................358.4 EXCLUSION ....................................368.5 LIMITATION OF LIABILITY ............368.6 RECOMMENDED PRACTICES ......368.7 CHOICE OF LAW ............................368.7a Entire Agreement ......................................36
ISTALLATIOISTALLATIO 551.11.1 OverviewOverviewThe GS22X series of products are in many wayssimilar to a display in that they act as a base stationfor LSI’s GS series line of wireless sensors.However they are not limited to crane applicationsbut can also be used in a wide range of industrialprocess monitoring situations. There is no integrateddisplay; the system is intended for bridging LSI’swireless sensors onto an existing automotive orindustrial automation network. Depending on thederivative, the GS22X bridges onto a CAN bus or aRS232. The primary way of configuring sensors intothe system is via a USB cable and end user PCsoftware.1.21.2 Start-UpStart-UpThe GS22X series products have been programmedfor the sensors supplied in the shipping box. TheGS22X powers up with its green lights flashing, thisindicates that the receiver is waking up programmedsensors and creating a radio communication linkwith each. Once a reliable radio communicationnetwork is established, the green light will turn offand flash only when communicating with sensors.This process may take up to 60 seconds.1.31.3 Product descriptionProduct descriptionGS220 (Wireless to PC bridge)• Powered by USB (serial bus emulation), mayhave a 2 wire auxillary power cable orconnector.• USB connector for associating and configuringsensors as well as setting various systemoptions using a PC. USB connector also servesfor monitoring wireless sensors from the PCwhere it is installed.GS221 (Wireless to CANBUS bridge)• 2 Wire Power Cable (some optional lockoutwires may be added on the same cable).• Standard 3 Pin Deutsch J1939 CANBUSConnector for interfacing configured sensors tocrane, automotive or inustrial computernetwork.• USB connector for associating and configuringsensors as well as setting various system optionsusing a PC or updating firmware with a key.GS222 (Wireless to RS-232 bridge)• 2 Wire Power Cable (some optional lockoutwires may be added).• Standard DB9 serial port connector forinterfacing configured sensors to crane,automotive or inustrial computer network.• USB connector for associating and configuringsensors as well as setting various systemoptions using a PC.1. INTRODUCTION1. INTRODUCTIONWARNING!The GS22X series system isdesigned as an operator aid and is in no waya substitute for safe operating practice. !!
66The GS22X SystemThe GS22X SystemThe GS22X first configuration should ideally be carriedout before physical installation as it requires a PC witha USB port. If the GS22X remains fairly accessible, itcan be configured on the spot with a laptop computer.Refer to Installation section as required.2.12.1 WRCM PC User InterfaceWRCM PC User Interfaceand Driver Installationand Driver Installation1. Install the LSI software “WRCM PC UserInterface V<version> Setup.exe”on a computerusing the cd (or USB key) provided by LSILSI.2. Connect the GS22X to the computer using aUSB port;a. When connected for the first time orconnected to a new port, Windows will ask toinstall the driver. Follow the steps from thehardware wizard and install the “lsi-cdcserial_v1.inf” (default location: C:\ProgramFiles\Load Systems International\WRCM PCUser Interface).b. In the Connection window, select the WRCMto connect to and click Ok. If the WRCMconnected is not in the list, click Refresh.2.22.2 Application overviewApplication overviewAccess the menus from the treeview (in the upper-left) by double-clicking on it. The appropriateddetails will be displayed in the right section of theapplication.2.2a SettingsThe data from the datalogger mode can be savedon the computer disk.1. Define the time interval and location folder ofthe logs.2. Press Apply to save changes or Cancel toreload existing setting.2.2b Communication PortDisplays the communication port in use, the porttype and status. The Open status indicates that oneof the communication port menus is activated.2.2c ConfigurationNode Configuration:All sensors in the GS22X system are programmedin the Configuration list. The information displayedunder Nodes in the treeview section are defined inConfiguration menu. Refer to section 2.4 NodeConfiguration to add, remove or modify sensorsinformation.2.2d Firmware UpdateDisplays the current firmware information and allowsto update the firmware. See 2.5 Firmware Updatesection.2. CONFIGURATION2. CONFIGURATIONFigure: Application overview.Figure: SettingsFigure: Node Configuration.Note: The WRCM software and driver are onlysupported by Windows XP.
ISTALLATIOISTALLATIO 772.2e Datalogger ModeIn this mode, live information sent by the wirelessnodes is displayed. The data can be logged to files;see the Settings section to configure this feature.2.2f Nodes; sensor typeWhen a sensor is selected under Nodes, the followinginformation is communicated to the WRCM;•Base Station ID: Number engraved on the sensor.•Heart Beat: When no change is detected in sensorvalue, the sensor status will be communicated tothe GS22X in the interval (in seconds) indicated.•Communication timeout before sleep mode:When the base station stops communicatinginformation to the sensors, the sensors becomeinnactive (sleep mode). The value indicated isthe time (in seconds) before the sensors switchto the sleep mode.•Calibration Offset: Allows to offset the valueconfigured from the firmware.• Calibration Scale: Allows to scale the valueconfigured from the firmware.•Tx Sensivity: Adjust sensors sensivity to valuechange.2.32.3 Base Station ConfigurationBase Station ConfigurationThere is no allowance to set device ID,manufacturing step, etc., which is not available.Contact your LSI LSI representative or LSILSI technicalsupport representative as required.2.42.4 Node ConfigurationNode Configuration1. In the Configuration menu, select NodeConfiguration.2. Adding nodes: To add sensors in the node list;Right-click on Nodes in the treeview section toadd a sensor to the list using the scroll-box or;In the Configuration menu, select a line andclick on Configure selected line or double-clickon the line to modify.Enter the sensor ID and the node RF type.3. Removing nodes: To remove any sensor fromthe list;Right-click on the sensor under Nodes in thetreeview section and select Delete or;In the Configuration menu, select the sensorline to remove and click on Remove selectednode.4. Reload Data: Reload data from the WRCM anddisplay data without saving any changes.5. Save: Save changes in the WRCM memory. Saveis automaticly followed by Update node status.2.52.5 Firmware Update (BaseFirmware Update (Basestation only)station only)1. Select Firmware Update in the treeviewsection.2. In the right section, click on Browse to selectthe update file (extension .220) and then hitUpdate Firmware Now.Figure: GS22X base station configuration.Figure: Firmware update.IMPORTANT!The updated firmware willoverwrite the current configuration settings.!!Figure: Nodes standard setup.
88The GS22X SystemThe GS22X System3.13.1 GS22X InstallationGS22X InstallationIt is recommended to install the receiver on the rightside or left side of the cab, usually on the same sideas the wind speed sensor. The best positioningwould ensure line of sight in most boom position. Ifline of sight is not always possible, positionoptimisation could help improve the radio link, whichimproves battery life. If possible, do not hide thereceiver behind metal structure.3.1a Antenna PositionFor optimal performance the antenna should bepositioned on its side such that it is parallel tothe sensor antennas (but not pointing directly to ordirectly away from them).1. Adjust the antenna position with the articulating base.2. The antenna should have 5 inches of clearspace all around it.3. The antenna should have an unobstructed line ofsight to all sensor antennas at all boom angles.3.1b Power Supply and LockoutConnection3.1c WiringTable: Wire descriptionWire Color DescriptionRed . . . . . . . . . . . . Power supply, 9 to 36 voltsBlack . . . . . . . . . . . . . . . . . . . . . . . . . . GroundBlue . . . . . . . . . . . . . . . . . . . . CAN bus ground. . . . . . . . . . . . (not required on most CAN bus)Green . . . . . . . . . . . . . . . . . . . . . . . . . . CAN-HWhite . . . . . . . . . . . . . . . . . . . . . . . . . . . CAN-LIMPORTANT!Do not power wash theGS22X. The GS22X is not designed towithstand high-pressure washing devices thatcan erode the membrane fascia seal or createfissures in the membrane fascia. Power washingthe display voids warranty coverage.!!WARNING!Installation must be made incompliance with LSILSI instructions and usingLSI LSI supplied components only. Failure toinstall all parts, or replacing parts orcomponents with parts or components notsupplied by LSILSI, may lead to system failure,serious injury or death.!!3.3. INSTALLATIONINSTALLATIONFigure: GS22X dimensions. Not to scale.
ISTALLATIOISTALLATIO 993.23.2 Load CellLoad Cell1. Install load cell bushings as supplied by LSILSI.Assembly of the load cell and adapter platesmust be configured to the pin size required bythe specific dead end or hook to which it is to beattached. In all cases, the bushings supplied byLSILSI must be used where possible to adapt theholes in the load cell to the pins. Bushings mustbe secured with the two allen screws provided,one on each side of the load cell.2. As required, place a washer between adapterplate and pin head or nut on each end of the pinthat links the adapter plates to the load cell.Additional washers should be added equally toeach end of the pin as required to inhibitexcessive lateral movement of load cell(maximum 1/8” total movement) and adapterplates along the pin. 3. If the dead end or hook to be connected to theadapter plates requires a larger opening,washers may be placed between the load celland the adapter plates equally on both sides ofthe load cell. 4. In all cases the washers must be placedsymmetrically such that the load cell is centeredon the pins to avoid uneven loading.5. Secure the pins with the nuts and cotter pinsprovided. 6. A qualified (lift supervisor or crane inspector)person must verify every lift assembly beforefirst use and periodically thereafter (one totwelve months), including before any new,difficult or otherwise different lift.Crane deadendPlate kit forloadlinkLoadcellWedge socketto loaded cableC/CFigure: Typical load cell and adapter plate assembly installed.IMPORTANT!The load cell antenna shouldnot be in contact with metal.IMPORTANT!For optimal performance andsignal reception, the load cell antenna shouldhave a clear line of sight to the GS22X basestation.IMPORTANT!The load cell antenna shouldpoint to the left or to the right of the boom; itshould not point directly to, or away from, theGS22X base station.WARNING!Capacity and safety factor forload cells and adapter plate assemblies arecalculated for loads along the intended axisof load (vertical with the assembly hangingfree); side loading may cause load cell andadapter plate assembly to fail, causing load todrop. Lifts must be rigged such that the loadcell and adapter plate assembly hang free andnot be subjected to side loading.!!!!CAUTION!The load cell must be centeredon the pins to avoid uneven loading on theplate kit assembly.!!
1010 The GS22X SystemThe GS22X System3.33.3 Angle Sensors for theAngle Sensors for theBoom or JibBoom or Jib3.3a Mounting ProcedureThe GS010 series angle sensors can be turned onby starting up the GS22X base station to which theyare programmed. The angle sensor can then assistin levelling itself with the red and green LED.1. Determine the angle sensor position.a. The GS010-01 boom angle sensor canbe mounted on either side of the boom.b. The GS010-02 360° angle sensor mustbe mounted on the port side of the jib.c. The angle sensor must be level with theboom or jib centerline.d. The top / bottom axis of the angle sensormust be within 15 degrees of verticale. The angle sensor should have a clear lineof sight to the cabin mounted display.f. The angle sensor antenna should notcontact a metal object.2. Install the welding pads; keep the angle sensorat least three feet from the weld site and anyconnecting metal objects while welding.3. Mount the angle sensor to the weld pads withthe screws and washers provided.4. Verify the angle indication; the GS22X must beconnected to a computer.5. If the angle displayed by a GS010-01 boomangle sensor is a high negative value, then tiltthe angle sensor up over 45 degrees, and thentilt back down to horizontal. The GS010-01boom angle sensor will automatically detect onwhich side of the boom it is installed and correctangle indication accordingly.3.3b Angle Calibration Procedure№ 1: Mechanical Set-UpThe GS22X must be connected to a computer toproceed with calibration procedure.1. Level the boom such that it is perfectlyhorizontal; use a high quality bubble or digitalangle sensor. If the GS22X base stationindicates 0.0 degrees then angle calibration iscomplete; if not then continue to step 2.2. For GS011 angle/length sensors only: Carefullyremove the cover of the GS101 cable reel.3. Loosen the mounting screw in the slotted holeof the angle sensor mounting plate.CabinBoomAngle SensorBoomCLBoomAngle SensorCabinBoomAngle SensorCabinWedgeFigure: Angle sensor level with the boom (typical installation) -Side ViewFigure: Angle sensor top/bottom axis within 15° of vertical(typical installation) - Front ViewFigure: Wedge used to mount the angle sensor with itstop/bottom axis within 15° of vertical (typicalinstallation) - Front ViewNote: Press Update Node Status in the WRCM PCuser interface to display the current angle value.IMPORTANT!Keep the angle sensor awayfrom the boom and any connecting metalstructures when welding the metal lugs to theboom. Proximity to welding may causepermanent damage to the angle sensor andprevent accurate angle indication.!!WARNING!The angle reading may beaffected by vibration and may fluctuate; theangle sensor should not be installed in closeproximity to a high RPM electric motor or othersource of high frequency vibration.!!WARNING!Failure to ensure the boom islevelled will result in false reading of thecrane’s radius hence the risk of structuralfailure of the crane or crane tipping over.!!
ISTALLATIOISTALLATIO 11114. Pivot the angle sensor slightly until angleindication is correct. Repeat the angle validation(step 1) as required.3.3c Angle Calibration Procedure№ 2: Correct with the GS22XThe GS22X must be connected to a computer toproceed with calibration procedure.Calibrate angle indication by adjusting the trim(offset) value in the WRCM PC user interface; theGS22X will then communicate the updated trimvalue to the sensor.1. Position the boom at a precisely known angle.2. Adjust the trim value in the WRCM.Example: If angle indicated is 0.3° over the actualangle, adjust the trim value to -0.3.Example: If angle indicated is 0.9° below the actualangle, adjust the trim value to 0.9.3. Verify accurate angle indication at both veryhigh and very low angles.3.43.4 Anti-Two-Block SwitchAnti-Two-Block SwitchVerify the anti-two-block switch is programmed tothe GS22X base station. Switches shipped withGS22X are pre-programmed in the factory. Test: ifthe switch has been programmed to the displaythen the display will go in to two-block alarm whenthe wire rope of the switch is released. If the switchhas not been programmed to the GS22X, thisshould be done before proceeding with installation.See the section 2.4 Nodes Configuration.3.4a GS050 Installation1. Position the sensor mounting bracket. Toensure that the sensor can pivot securely on themounting bracket throughout the full range ofboom angle, the mounting bracket must bepositioned at a 30° from horizontal with theboom parallel to the ground and such that thelocking pin of the mounting bracket points up.Bolt or weld securely.WARNING!Keep the anti-two-block switchaway from the boom and any connectingmetal structures when welding mountingbrackets to the boom. Proximity to weldingmay cause permanent damage to the anti-two-block switch and render the anti-two-block system unsafe.!!IMPORTANT!To ensure reliable radiocommunication between the anti-two-blockswitch and the GS22X base station thefollowing conditions must be respected:• The antenna of the anti-two-block switchshould not be in contact with metal.• The anti-two-block switch antenna shouldpoint to the left or to the right of the boom;it should not point directly to, or away from,the GS22X base station.• The anti-two-block switch antenna shouldhave a clear line of sight to the GS22X basestation; in most cases this means mountingthe sensor on the same side of the boom asthe operator's cab.!!
1212 The GS22X SystemThe GS22X SystemIf the head sheave diameter is between 8 and 16inches (20-41 centimetres) then two mountingbrackets will be required to permit both live and deadend mounting.For live end mounting on multiple sheave blockswith sheaves greater than 16 inches (41centimetres) in diameter consult your servicerepresentative.For fast line weight installation place the anti-two-block switch mounting bracket directly below thesheave center as low and as close to the edge ofthe sheave as possible. Place the fast line weightmounting bracket on the opposite side of thesheave with the chain hole pointing down and linedup opposite the pivot of the anti-two-block switchmounting bracket.2. Mount the GS050 on the bracket and verify thatthe GS050 can rotate freely through all possibleboom movements without being able to comeoff the bracket.3. Install the weight and chain assembly aroundthe cable and attach the other end of the chainto the GS050. Tighten all the chain links of thechain assembly.4. Adjust chain length as required, see sub-sectionChain length adjustment.5. Test system function.ø0.38Pivot Center(Anchor shaft)30°2.502.1250.375 0.252.51.93750.75Up to 8 in. (20 cm)diameter BoombaseMount bracket belowand behind sheavecenter.Figure: Anti-two-block switch placement on a telescopic boom8-16 in. (20-41 cm)diameter BoombaseMount bracket 4 in.(10 cm) below sheavecenter.Figure: Anti-two-block switch placement for live end mountingon a lattice boom8-16 in. (20-41 cm)diameter BoombaseDeadend pinMount bracket 4 in.(10 cm) in front of thedead end pin.Figure: Anti-two-block switch placement for dead endmounting on a lattice boomBoombaseMount bracket 4 in.(10 cm) below sheavecenter.Figure: Jib, rooster or other extension; anti-two-block switchplacement for single part of line operation onlyBoombaseMount bracket directlybelow sheavecenter as low aspossible.Fast linemountingbracketFast lineweightAnti-two-blockswitch GS050Front ViewChainholeFigure: Fast line weight installationFigure: Bracket footprint and orientation,All dimensions are in inches. Not to scale.
ISTALLATIOISTALLATIO 13133.4b GS075 Installation1. Optional Bracket: Position the optional mountingbracket on the boom. Bolt or weld securely.2. Attach one end of the chain assembly to theoptional bracket or to the boom and the otherend to the eye bolt of the GS075. Tighten all thechain links of the chain assembly.3. Remove the hair pin and the clevis pin andopen the back end of the GS075. Install theGS075 around the cable and then put the clevispin back in.4. Adjust chain length as required, see sub-sectionChain length adjustment.5. Test system function.3.4c Chain length adjustment1. Chain length adjustment № 1 – minimum boomanglea. At minimum boom angle, with noadditional weight on the hook block andone part of line only, lift the boom justenough to have the hook block suspendand clear the sensor chain and weight.b. Hoist slowly until the buzzer sounds. Notethe hoisting distance remaining; thisdistance must be great enough to allowthe operator and the lockout system, ifinstalled, to prevent a two-block event. Ifnecessary, add chain between the sensorand weight to increase warning distance.If still insufficient, contact your servicerepresentative.2. Chain length adjustment № 2 – maximum boomanglea. Raise the boom to the maximum angle.b. Hoist slowly as described in Step 1.b. Verifythat the warning distance is equal to orgreater than that determined at theminimum boom angle.3. Chain length adjustment № 3 – speed test:Lower the boom until the weight height becomesvisually clear to the operator. Repeatedly createtwo-block, progressively hoisting faster, toensure that the warning and lockout work withinacceptable amount of time and distance.Increase the length of the chain if needed.B) Hook block stopsrising, two-blockprevented withsafety marginBoombaseA) Anti-two-blockswitch triggerstwo-block alarmBoombaseFigure: Chain length test at minimum angleB) Hook block stopsrising, two-blockprevented withsafety marginBoombaseA) Anti-two-blockswitch triggerstwo-block alarmBoombaseFigure: Chain length test at maximum angleGS075Increase IncreaseGS050weightFigure: Chain length adjustmentEye boltClevis pinFigure: Install the GS075 around the cableIMPORTANT!GS050: to increase chain length, only uselightweight chain.!!
1414 The GS22X SystemThe GS22X System3.53.5 Length Sensor Cable Reel Length Sensor Cable Reel The GS101 includes the LS101 cable reel and theGS011 angle/length sensor. The GS011 isconcealed under the cover of the LS101, thoughthe antenna is visible. Following cable reelinstallation and boom length indication calibration,boom angle indication will have to be verified andpossibly calibrated. Refer to Angle CalibrationProcedure № 1: Mechanical Set-Up and AngleCalibration Procedure № 2: Correct with theGS22X, sections of this manual.3.5a Maximum Boom ExtensionConfirm the maximum extension of the LS101 cablereel is compatible with the maximum boom length.Step 1. Note the cable reel maximum extension: 100 feet(30.5 metres) unless specified otherwise.T = ____________________Step 2. Note the retracted boom length.A = ____________________Step 3. Note the maximum extended boom length, notincluding jib.B = ____________________Step 4. Calculate maximum boom extension.C = B – A =____________________Step 5. Compare cable reel maximum extension (T) tomaximum boom extension (C).D = T – C =____________________Maximum cable reel extension must be greaterthan maximum boom extension.3.5b Mounting the Cable Reel1. Determine placement. Find a clear mountingposition on the left side of the first (main)section of the boom. The mounting positionshould be close to the base of the boom; atleast ten feet (three metres) from the tip of thefirst section and where the cable reel won’tobstruct free boom movement at all boomangles and slew positions. Furthermore, thereel must be placed such that the cable has aclear straight line to the end of the last sectionat all boom lengths.2. Mount the welding tabs. They must be placedparallel to each other, with 16 1/8” inchesbetween the holes’ centres. Install the tabs suchthat they create a level mounting position in linewith the boom at 0 degrees.3. Attach the reel to the welding tabs with the boltsprovided. 4. Install the first cable guide (PA111) about 10 feet (3metres) from the cable reel. Correct alignment ofthe first guide is critical to ensure orderly windingof the cable on the reel. Install the other guides atthe end of each of the intermediate sections andthe anchor (PA113) at the end of the last section.All guides must be aligned so as to permitunobstructed movement of the cable.5. Pull out at least 5 feet (1-1/2 metres) of cable,but not more than half the excess extension ofGS011 angle/lengthsensor antennaLS011 length sensorcable reelFigure: GS101 angle & length sensorBoombaseBoomtipWeldingpads holes16 1/8 in. apart,centre-to-centreWeldingpad holes2 1/4 in. apart,centre-to-centreWeldingpadsWeldingpad holestapped 3/8-16 Welding pads level andin line with the boom at0 degrees from horizontal Figure: Cable reel mounting positionWARNING!Arc welding may damage LSILSIsensors, causing immediate failure or greatlyreducing functional life. Arc welding on or nearLSILSI equipment will void warranty. Keep LSILSIequipment well clear of any arc welding.!!Note: When factory installed, the GS011angle/length sensor transmitter is integrated to theLS101 cable reel with the angle sensor zeroed. Ifthe cable reel is installed perfectly level on theboom at 0 degrees, the angle sensor of the GS011will also be zeroed. Minor adjustments to the anglesensor (within plus or minus two degrees) arepossible after cable reel installation.
ISTALLATIOISTALLATIO 1515measurement D. Feed through the cable guidesand attach to the cable anchor on the tip of thelast boom section. If additional cable length isrequired to reach the cable anchor pointremove winds from the reel without puttingadditional tension on the cable reel spring.There should be minimal tension on the cablereel spring when the boom is fully retracted.The GS22X must be connected to a computer toproceed with the following.6. Verify the boom length indicated by the WRCMPC user interface. Boom length indicatedshould equal the actual total boom length. Theactual boom length is the distance from theboom base pin to the head sheave centre asmeasured along the boom centreline.Depending on the exact placement of the cablereel and the cable anchor the displayed lengthmay differ from the actual length.3.5c Boom Length CalibrationProcedure № 1: MechanicalSet-UpThe GS22X must be connected to a computer toproceed with calibration procedure.1. Fully retract the boom2. Adjust the loose wire rope at the boom tip sothat the displayed boom length matches theactual boom length.3. Fully extend the boom4. Verify the boom length indicated at full boomextension matches the actual fully extendedboom length. If not then follow Boom LengthCalibration Procedure № 2: Correct with theGS22X.3.5d Boom Length CalibrationProcedure № 2: Correct withthe GS22XThe GS22X must be connected to a computer toproceed with calibration procedure.If the displayed boom length does not match theactual length of the boom retracted or extended andif it is not possible to easily correct by following 2.6cBoom Length Calibration Procedure № 1, thenfollow this procedure. This procedure is completed inthe operators cab, it requires fully retracting, andthen fully extending the boom, as prompted by theon screen instructions.1. Select the length sensor in the Nodes list in theWRCM PC user interface.2. Press Next to start the wizard.6. Note the units that will be used during thecalibration wizard, and then press Next.7. Fully retract the boom, and then press Next.8. Use Up and Down to adjust the length valuedisplayed to equal the actual fully retractedboom length, and then press Next.9. Fully extend the boom, and then press Next.10.Use Up and Down to adjust the length valuedisplayed to equal the actual fully extendedboom length, and then press Next.11. Note the new trim value, and then press Next.12.Note the new scale value, and then press Next.13.Press Enter to send the new calibration to thelength sensor. 14.Press Exit three times to return to the operationdisplay.CableanchorCable guideCablereelBoom lengthBoombasepinFigure: The actual boom length. typical installation.CAUTION!Visually monitor remaininglength on the cable reel as the boom isextended for the first time followinginstallation. This generally requires a secondperson (in addition to the operator).!!
ISTALLATIOISTALLATIO 19193.73.7 Wireless Wind SpeedWireless Wind SpeedSensor GS020Sensor GS0201. Remove the mounting rod from the wind speedsensor.2. Determine the mounting rod position.a. Install the mounting rod on the same sideof the boom as the cabin mounteddisplay, perpendicular to the boom, andat the highest point possible.b. The wind speed sensor must pivot freelyon the mounting rod at all boom angles.c. The wind cups must be fully exposed tothe wind and spin freely at all boomangles.d. There should be a clear and unobstructedline of sight between the wind speedsensor antenna and the cabin mounteddisplay unit.e. The transmitter antenna should notcontact any metal object.3. Weld or screw the mounting rod to the boom atthe selected position.4. Re-position the wind speed sensor on themounting rod, add the washer and secure withthe cotter pin.Mounting rodFigure: GS020 wireless wind speed sensorFigure: Swivel orientationFigure: Wind clearanceFigure: Radio line of sight - Crane top viewIMPORTANT! Do not weld in proximity toLSILSI sensor/transmitters.!!Note: Angle iron can be used to extend themounting position to be clear of the boom top.
2020 The GS22X SystemThe GS22X System3.83.8 Wireless Load PinsWireless Load Pins3.8a LP011, LP015, and LP0261. Mount the load pin to the boom tip or block byreplacing the pin of the wedge socket. The loadpin is directional and must be oriented correctlyto indicate load accurately. Install the pin so thatthe bracket embraces the wedge socket andprevents pin rotation.2. Secure the load pin in place with a cotter pin orother suitable keeper device.3.8b Load Pin Transmitter GS0011. Determine the transmitter mounting position.a. The load pin and transmitter pigtails mustconnect easily without stretching orkinking at all boom angles and workingconditions. The jumper cable may beused between the load pin andtransmitter to increase transmitterplacement options.b. There must be direct unobstructed line ofsight from the transmitter to the display;this may not be required on cranes with amaximum boom length less than 100 feet(33 metres).c. The transmitter antenna must not be incontact with any metal object.2. Weld the mounting blocks where required.3. Mount the load pin transmitter on the mountingblocks.PigtailHandle wireFigure: Load pinAA10K11LINE PULLWedge socketLoad pinHook ball or blockFigure: Load pin LP011, LP015 or LP026 - Installation on a single part blockAA10K11LINE PULLWedge socketLoad pinCotter pin PigtailBoom tipFigure: Load pin LP011, LP015 or LP026 - Installation at boom tipConnect thetransmitter pigtailto the Load pinpigtailMountingblockFigure: Install the load pin transmitter GS001IMPORTANT! Do not pull on a load pin by the pigtail, pull on the handle wire.!!IMPORTANT! Do not weld in proximity toLSILSI sensor/transmitters.!!Note: When installed at the boom tip the lotnumber can be read right side up and the “linepull” arrow points down towards the block. Wheninstalled at the hook ball or block, the lot numbercan be read upside down and the “line pull” arrowpoints up towards the boom tip.
ISTALLATIOISTALLATIO 21213.93.9 Line Riding TensiometerLine Riding Tensiometer3.9a Line Riding TensiometerInstallationSwing arm mountedApplication:Most applications, mounted as far up theboom base as practical with the swingarm base attached near the tip of the buttsection. This mounting allows the lineriding tensiometer to follow the movementof the wire rope path.Commentary:Make sure that the swing arm is longenough to allow free movement at anyboom angle.Swing ArmLine RidingTensiometerFigure: Line riding tensiometerLine RidingTensiometerSwing ArmBracket andLanding Pad(wooden cushion)MountingBracket(for swing arm)Figure: Example of a typical installation on a lattice boomcrane, allows for lower clearance (not to scale)CAUTION!The Line Riding tensiometer must be held by theswing arm and the tension of the wire rope; donot fix the line riding tensiometer to the boom.The Ratio of the distance between the lineriding tensiometer and the hoist drum mustbe 18:1 as minimum to allow a normalwinding on the drum.The angle between the swing arm and themeasured rope shouldn’t exceed 30 degrees.Two Landing Pads (Wooden cushion) must beadded to allow line riding tensiometer sittingwhen the boom is down.Nothing should limit free displacement ofthe swing arm & line riding tensiometerassembly at any boom angle or configuration.!!Swing ArmLine RidingTensiometerLandingPadsFigure: Example of a typical installation on a telescopic boomcrane (not to scale)Swing ArmLine RidingTensiometerHoistdrumLandingPadsFigure: Typical installation (not to scale)
2222 The GS22X SystemThe GS22X System3.9b Line riding tensiometerinstallation on a swing arm1. Verify that the line riding tensiometer size fitswith the wire rope diameter.Table: Line riding tensiometer part number and rope diamater.2. Identify the hoist rope and choose a properplace, normally as far up the butt section aspractical, to install the swing arm.3. Install the swing arm by welding, bolting orstrapping it to the boom. It should be located tobe as centered as possible with the boom endsheave and positioned such that neither theswing arm nor the line riding tensiometerinterfere with the hoist rope or other objects.4. Remove top sheaves and top bolts & spacersfrom the line riding tensiometer*. Place the lineriding tensiometer on the unloaded hoist rope,oriented such that the transmitter antenna is onthe cab side and the swing arm holes aredirected to the boom top. Re-install bolts andsheaves.5. Attach the swing arm end to the line ridingtensiometer.6. Verify that the angle the swing arm forms withthe boom is not too large and that nothing limitsfree displacement of the swing arm and lineriding tensiometer assembly at any boom angleor configuration. Extend the swing arm asneeded.7. If the line riding tensiometer has been suppliedwith rope payout, ensure that both proximityswitches (led) operate as the appropriatesheave turns.8. Verify that the sensor antenna is not curved. 9. Verify that all bolts are tight. 10.Operate the hoist to verify correct line ridingtensiometer function. 11. Proceed to load pin / Line riding tensiometercalibration of the display/receiver (see LineRiding tensiometer Calibration section).* The hoist rope can also be installed by passingthe wire rope around the pulleys when the hookdoes not interfere.PulleyFigure: Removing top sheaves, bolts and spacers on LineRiding tensiometer type 1 (LD008 shown).PulleyFigure: Removing top sheaves, bolts and spacers on LineRiding tensiometer type 2 (LD024 shown).FrameSheaveSizeP/NGS seriesline-rider withswign-arm andtransmitter P/NCablesizeInches(mm)Small (4.25") LD006 GD004-0375 3/8"Small (4.25") LD006 GD004-0500 1/2"Small (4.25") LD009 GD004-0563 9/16"Small (4.25") LD010 GD004-0625 5/8"Small (4.25") LD012 GD004-0750 3/4"Medium (6") LD015 GD006-0875 7/8"Medium (6") LD017 GD006-0945 (24mm)Medium (6") LD016 GD006-1000 1"Medium (6") LD018 GD006-1125 1 1/8"Medium (6") LD020 GD006-1250 1 1/4"(32mm)Large (8") LD022 GD008-1375 1 3/8"(36mm)Large (8") LD024 GD008-1500 1 1/2"Large (8") LD026 GD008-1625 1 5/8"X-Large (10") LD028 GD010-1750 1 3/4"X-Large (10") LD031 GD010-1890 (48mm)X-Large (10") LD032 GD010-2000 2"X-Large (10") LD036 GD010-2250 2 1/4"
2626 The GS22X SystemThe GS22X System3.123.12 List and Trim AngleList and Trim AngleSensorSensorThe GS010-03 is a two axis angle sensor designed todetect both list and trim angle. Minimum andmaximum limits for list and trim angle are adjustable inthe display. The display will generate an alarm if thelimits are exceeded and can be programmed togenerate lockout. Furthermore list and trim angle canbe used to control rated capacity chart selection whererequired (example: barge cranes).3.12a Programming the GS22X forList and Trim IndicationThe GS22X must be connected to a computer toproceed with the following.For list indication, add the GS010-03 ID number tothe sensor list and select the sensor type “Listsensor”.For trim indication, add the GS010-03 ID number tothe sensor list and select the sensor type “Trimsensor”.The maximum and minimum angles for list and trimindication can be adjusted in the limit menu. Thedefault limits are 10.0° maximum and -10.0° minimum.3.12b Mounting Instructions1. Determine the angle sensor position.a. The mounting surface should be flat andknown to be level (0°) in both the list andtrim axes.b. The angle sensor should have a clear lineof sight to the cabin mounted display.c. The angle sensor should be installedhorizontally, with the antenna pointing up.d. The list and trim axes are indicated on theangle sensor, follow these indications toorient the sensor correctly for accurate listand trim indication.e. The angle sensor antenna should notcontact a metal object.2. Install the welding pads; keep the angle sensorwell removed from the weld site and anyconnecting metal objects while welding.3. Mount the angle sensor to the weld pads withthe screws and washers provided.4. Verify list and trim angle indication in the WRCM.3.12c List and Trim Angle CalibrationThe GS22X must be connected to a computer toproceed with the following.Calibrate the angle indication by adjusting theOffset values for list and trim in the WRCM; theGS22X will then communicate the updated offsetvalues to the sensor. Verify accurate list and trimangle indication.List (roll)Trim (pitch)Figure: List and Trim axesIMPORTANT! Remove the angle sensorfrom any connecting metal structures orsurfaces when welding the metal lugs to themounting surface. Proximity to welding maycause permanent damage to the angle sensorand prevent accurate angle indication.!!
ISTALLATIOISTALLATIO 27273.133.13 Rope payoutRope payoutTypically the rope payout sensor is factory installedon the line riding tensiometer load sensor (figureabove). Alternatively the rope payout sensor maybe installed on an appropriate sheave (figurebelow). Power supply must be provided to the ropepayout sensor. It indicates rope payout (length) andrope speed.Zero the rope payout using the Tare menu beforecalibration.3.13a Rope Payout CalibrationProcedure № 1: MechanicalSet-UpThe GS22X must be connected to a computer toproceed with the following.1. Hoist up to reel in the wire rope fully.2. Install the rope payout system.3. Zero the rope payout length in the Tare menu4. Hoist down to pay out a known length of wirerope (for example: 20 feet).5. Verify the rope payout indicated in the WRCMmatches the actual length of wire rope paid out.If not then follow Rope Payout CalibrationProcedure № 2.3.13b Electrical connectionsVoltage: 9 to 30 Volts DC, about 0.3 AmpRed wire: positive voltageBlue wire: negative or groundTwo types of connections are recommended;1) Always powered up2) Powered-up at the same source as theGS22X base station unitRope payoutsensorFigure: Rope payout on a line riding tensiometerFigure: Alternative installation of a rope payout
ISTALLATIOISTALLATIO 29295.15.1 SensorsSensors5.1a Replacing Sensor Battery1. Unscrew the two allen screws about a quarterof an inch.2. Insert a flat bladed screwdriver in the batterycover notch to pry the box away from themounting plate. The silicone seal may causesome resistance.3. The data wires of a load cell may be disconnectedto facilitate battery replacement.4. Remove the battery by hand.5. Remove the remaining silicone from both thebox and the mounting plate.6. Install the new battery: insert the positive end andthen push in the direction of the positive pole.7. Reconnect the data wires if disconnected.8. Apply a non-corrosive RTV silicone all aroundthe edge of the mounting plate to create a newseal without bubbles or breaks.9. Reposition the box over the mounting plate andscrew in the hex screws. Do not overtighten.5.5. MAINTENANCEMAINTENANCE1/4 in.12Hex key 5/32 in.Flat bladed screwdriver67New high quality “D”cell battery: 3.6 V lithium,or alkalineFigure: Remove the sensor box from the mounting plate3Figure: Disconnect the data wires8RTV non-corrosivesiliconeFigure: Install the new battery and reconnect the data wiresFigure: Apply non-corrosive RTV siliconeIMPORTANT! Protect the interior of thesensor from dirt and humidity at all times.!!Note: A 3.6 volt lithium “D” cell battery will provideabout two years of battery life for a load cell, whilean alkaline “D” cell battery will provide less thanone year of battery life*. IMPORTANT! Both lithium or alkalinebatteries can be used, however lithiumbattery will last about 2.5 times longer.!!* Actual battery life will vary greatly depending onthe application, the frequency of use, the age andquality of the battery etc.
3030 The GS22X SystemThe GS22X System5.25.2 Anti-Two-Block switchAnti-Two-Block switch5.2a Replacing the GS050 BatteriesThis procedure does not apply to the GS005mechanical anti-two-block transmitter; please referto the Replacing Sensor Battery section.1. Remove the anti-two-block from the crane andclean off dust and grime.2. Place the anti-two-block on the edge of flatsurface. Use an adjustable wrench to unscrewthe large white nylon hex bolt of the wire ropeabout one half-inch.3. Carefully remove the plunger assembly withoutseparating it from the cover, and place it on aclean and dry surface.4. Slide out the four old batteries.5. Insert the four new batteries following thepositive - negative schematic printed on theback of the sensor.6. Replace the plunger assembly. Correctly alignthe bottom cover before screwing in the whitenylon hex bolt of the wire rope. Tighten well.7. Pull and release the wire rope, the light emittingdiode (LED) on the bottom of the sensor shouldflash red.8. Reinstall the anti-two-block switch.9. Test the anti-two-block system for alarm andlockout before operating the machine.5.2b Replacing the GS075 Battery1. Remove the GS075 anti-two-block from thecrane and clean off dust and grime.2. Unscrew the two screws of the battery coverand remove the battery cover.3. Remove the battery by hand.4. Insert the new battery following the positive -negative schematic.5. Reposition the battery cover and screw in bothscrews.6. Reinstall the anti-two-block switch.7. Test the anti-two-block system for alarm andlockout before use.23AdjustablewrenchFigure: Remove the plunger assembly of the GS050657New high quality “C”cell battery: 3.6 V lithium,or alkalineFigure: Install the new batteries and the plungerIMPORTANT! Replace all the batteries ofthe anti-two-block switch at the same time.Unchanged batteries will reverse polarityseverely reducing battery life.IMPORTANT!Protect the interior of theanti-two-block switch from dirt and humidityat all times.!!IMPORTANT! Do not unscrew the whitenylon hex bolt of the antenna.IMPORTANT!Do not unscrew the smallscrew to the left of the antenna.!!IMPORTANT!Class I Div I sensors certified byCSA or ATEX should use alkaline batteries only.!!New high quality “D”cell battery: 3.6 V lithium,or alkalineBatterycover42Figure: Replacing GS075 batteryIMPORTANT! Both lithium or alkalinebatteries can be used, however lithiumbattery will last about 2.5 times longer.!!
ISTALLATIOISTALLATIO 31315.35.3 Replacing a SensorReplacing a SensorAntennaAntennaHeavily damaged antennas (ripped out, sheared off,wire exposed and fraying etc.) should be replacedto ensure effective communication between thesensor and the cabin mounted display unit.This procedure may be followed without removing thesensor from the crane if it is safe to do so. If removed,an angle sensor must be re-calibrated duringreinstallation for correct angle display (see the anglesensor installation section of the user’s manual).1. Place the crane, boom, jib or ball hook such thatthe sensor is safely accessible.2. Clean dust, grime and water from the sensor.3. Identify the short black whip antenna and thewhite hex bolt securing it.4. Inspect the antenna for signs of obviousphysical damage.5. Carefully unscrew the white nylon hex boltcompletely and slide it up the antenna.6. Grip the antenna by the base of the black plasticsheathing and pull it straight out of the hole inwhich it is seated. Place the old antenna aside.7. Slide the white nylon hex bolt to the middle ofthe length of the new antenna.8. Coat the exposed metal foot of the new antennawith an electrical insulating compound bycarefully inserting it in the mouth of thecompound tube.9. Hold the new antenna by the black plasticsheathing and guide it through the hole in thesensor box. Carefully seat the antenna in itsmating connector. When the antenna iscorrectly seated, pulling on it will be met withlight resistance.10.Carefully re-thread, screw-in and tighten thewhite nylon hex bolt to secure the antenna inplace. Do not overtighten.11. Reinstall the sensor if necessary (if removedfrom the boom or jib, an angle sensor willrequire re-calibration during the installationprocedure, see the angle sensor installationsection of the user’s manual).12.Verify that the sensor functions properly.57/16 in.wrenchFigure: Unscrew the white nylon hex6Figure: Pull out the antenna8Electrical insulatingcompoundFigure: Coat the exposed metal foot of the antennaWhite nylon hex boltTA011 AntennaSensor boxAntenna receptacleFigure: Install the new antennaIMPORTANT! The interior of the sensormust be protected from dust, grime and waterat all times.
3232 The GS22X SystemThe GS22X System5.45.4 Load CellsLoad Cells5.4a Reading AccuracyLSILSI flat bar load links are pre-calibrated at thefactory. No “zeroing” or other calibration is requiredon installation. Each link is heat treated to age thesteel and ensure stable readings for many years; theload cells are individually temperature compensatedto guarantee accuracy. LSILSI flat bar load links arecalibrated to indicate between 100% and 104% oftheir Safe Working Load (SWL).LSILSI load pins, line riding tensiometers andcompression cells must be calibrated at installationand every time thereafter the installation, the loadsensor or the transmitter is changed.SAE J 159 4.2.1 recommends load indicatingdevices should show not less than 100% of theactual load and not more than 110% of the actualload.5.4b Load TestingLSILSI recommends testing the load cell every year foraccuracy. The simplest way of testing a load cell is tolift at least two known weights. A test weight should beknown with an accuracy of ±1%. If the load cell isinstalled at the boom tip dead end, all additionalequipment such as blocks, slings, sensors, etc. shouldalso be known to an accuracy of ±1%.Determine the accuracy of the tested system withthe following formula:(Reference: SAE-J-159 7.3)The test loads must be significantly relative to theload cell capacity. The minimum test weight isabout 20% of the safe working load; a good testweight is greater than 50% of the SWL. Forexample, a 30 000 lb load cell on four parts of linehas a SWL of 120 000 lb; the minimum test load inthis case would be 24 000 lb, a good test loadwould be 60 000 lb or more.5.4c CareBattery. Lithium batteries older than 18 months old(alkaline batteries over 6 months old) should bechanged at the first available planned inspectioneven if there is not yet a low battery warning. Thiswill avoid costly delays in the field.Corrosion. Verify that no corrosion is visible on thebattery holder inside the load cell transmitter. If sometrace of corrosion is visible, rub it off gently and puta small amount of dielectric grease* on each batteryholder post to protect the contacts.Mechanical stresses. Verify the load cell sides fordents or heavy scratches. The side of the load cellunder the transmitter box is the most sensitiveregion. Engraving a number in this area will affectload cell accuracy and reliability. If the transmitterbox has been hit and the box does not fit perfectly tothe underlying link, please call LSILSI to have itrepaired. Engraving on the transmitter box sides willnot affect reading.Seal. If the transmitter box has been removed itmust be correctly resealed with RTV non-corrosivesilicone.Antenna. Small scratches on the antenna will notaffect radio communications. A heavy bending of theantenna or bare sections on the wire may reducethe radio efficiency.Hex bolts. The hex head bolts on the transmitterbox are there to protect the antenna and to hold thetransmitter box on the load cell link. If one or bothhex nuts are scratched, it will not affect the load cellreadings or operation. If the bolt head is bent orsheared verify that the transmitter box fits tightly tothe load cell link before contacting LSILSI forreplacement bolts.Indicated LoadActual Load X 100 = % of Load* Dow Corning dielectric grease №4WARNING!Heavy shock may affect loadindication accuracy. Inspect the load cellregularly for clearly visible dents orscratches. Test the load indication if collisiondamage is visible.!!
3434 The GS22X SystemThe GS22X System7.17.1 FCC and IC – InstructionsFCC and IC – Instructionsto the Userto the UserThis equipment has been tested and found to complywith the limits for a class B digital device, pursuant topart 15 of the FCC Rules. These limits are designedto provide reasonable protection against harmfulinterference in a residential installation. Thisequipment generates, uses, and can radiate radiofrequency energy and if not installed and used inaccordance with the instructions, may cause harmfulinterference to radio communications. However,there is no guarantee that interference will not occurin a particular installation. If this equipment doescause harmful interference to radio or televisionreception, which can be determined by turning theequipment off and on, the user is encouraged to tryto correct the interference by one or more of thefollowing measures:• Reorient or relocate the receiving antenna.• Increase the separation between the equipmentand receiver.• Connect the equipment into an outlet on acircuit different from that to which the receiver isconnected.• Consult the dealer or an experienced radio/TVtechnician for help.In order to maintain compliance with FCCregulations, shielded cables must be used with thisequipment. Operation with non-approved equipmentor unshielded cables is likely to result in interferenceto radio and TV reception.FCC ID: QVBGS200 IC: 7076A-ICGS200RF Exposure Warning:This product complies with FCC/IC radiationexposure limits set forth for an uncontrolledenvironment. To comply with RF exposurerequirements, the unit must be installed andoperated with 20 cm (8 in.) or more between theproduct and your body. This product may not becollocated or operated in conjunction with anyother antenna or transmitter.This device has been designed to operate withthe antennas listed below, and having amaximum gain of 3.0 dB. Antennas not includedin this list or having a gain greater than 3.0 dBare strictly prohibited for use with this device.The required antenna impedance is 50 ohms.To reduce potential radio interference to otherusers, the antenna type and its gain should beso chosen that the equivalent isotropicallyradiated power (e.i.r.p.) is not more than thatpermitted for successful communication.Antenna ListLSI P/N: TA011Description: 1/4 wave monopoleMFG Load Systems InternationalFCC ID: QVBGS000 IC: 7076A-ICGS000FCC ID: QVBGS050 IC: 7076A-ICGS050FCC ID: QVBGS075 IC: 7076A-ICGS075RF Exposure Warning:This product complies with FCC/IC radiationexposure limits set forth for an uncontrolledenvironment. To comply with RF exposurerequirements, the unit must be installed andoperated with 20 cm (8 in.) or more between theproduct and your body. This product may not becollocated or operated in conjunction with anyother antenna or transmitter.This device has been designed to operate withthe antennas listed below, and having amaximum gain of 3.0 dB. Antennas not includedin this list or having a gain greater than 3.0 dBare strictly prohibited for use with this device.The required antenna impedance is 50 ohms.To reduce potential radio interference to otherusers, the antenna type and its gain should beso chosen that the equivalent isotropicallyradiated power (e.i.r.p.) is not more than thatpermitted for successful communication.Antenna ListLSI P/N: TA011Description: 1/4 wave monopoleMFG Load Systems International7.7. CERTIFICATION NOTESCERTIFICATION NOTESIMPORTANT!Changes or modifications tothis equipment not expressly approved by theparty responsible for compliance could voidthe user’s authority to operate the equipment.!!
ISTALLATIOISTALLATIO 35358.18.1 Limited WarrantyLimited WarrantyLOAD SYSTEMS INTERNATIONAL INC. (hereafter“LSILSI”) warrants its products (the “Products”), for aperiod of twenty four (24) consecutive months afterdelivery of such Products to the user (as evidencedon a LSILSI document) (the “Warranty Period”), wheninstalled and used in accordance with specificationsdescribed in LSILSI Installer and User’s Manual, asamended from time to time , LSILSI technical materialsand any related writings published by LSILSI withrespect with such Products and any industrystandards, will be free from defects in materials andworkmanship. During the Warranty Period, LSILSI or itsdesignated service representative shall repair, or atits option, replace any Product that is confirmed to bedefective by LSILSI, in its sole discretion, in accordancewith the Limited Warranty Services Proceduresdescribed below.8.28.2 Warranty ServicesWarranty ServicesProceduresProceduresIn order to benefit of this-mentioned Limited Warrantycoverages and benefits, the purchaser must notifyLSILSI’s customer service or LSILSI’s authorized distributoror representative originally responsible for the sale ofthe Products within 10 days of the occurrence of asuspected defect in materials or workmanship, priorto the expiry of the Limited Warranty Period in orderto obtain a Return Authorization Number. A proof ofpurchase of the Product, such as an invoice or areceipt certifying the validity of the Warranty, must bepresented in order to obtain Limited Warrantycoverage. In any event, even if a Return AuthorizationNumber is provided to purchaser, LSILSI reserves theright to inspect the damaged Product or part beforethe final decision of repairing or replacing thedefective Product or part.The Product or part shall be returned to LSILSI or itsdesignated service representative, accompanied bythe Return Authorization Number with prepaidshipping charges. The purchaser must insure theshipment or accept the risk of loss or damage duringthe shipment. Purchaser shall also pay any tariff orduty applicable to the return of defective part orProduct. LSILSI will, at its option, repair or replace theProduct or part returned to LSILSI or to its designatedservice representative. LSILSI owns all parts or Productsreplaced, repaired or removed from a repairedProduct. If LSILSI repairs a Product, the ProductWarranty coverage Period is not extended and theLimited Warranty shall expire as if uninterrupted uponthe occurrence of the 24th month from shipping fromLSILSI. If LSILSI replaces a Product, the replaced Productis warranted for the remainder of the original term orsixty consecutive (60) days, whichever is longer.LSILSI reserves the right to require from you the user orowner of the Products, prior to determining if the LimitedWarranty coverage is applicable, that LSILSI receive thedata logging equipment used with the Products and thatLSILSI be authorized to retrieve all information from suchdata logging equipment in order to, among others,ensure that the written instructions and applicablestandards, including safety margins, were respectedand not exceeded during Product use. Failure by youthe owner or user of the Product to supply suchinformation shall be deemed a material default of theterms and conditions of this Limited Warranty and shallbe irrevocably construed as evidence that the Productwas misused or abused. Consequently LSILSI shallirrevocably be relieved of any obligations tocompensate you the user or owner of the Product forany and all damages resulting from Product failureswhen data logging equipment, and access to itscontent, cannot be freely and readily provided,unhampered, to LSILSI.LSILSI will pay ground freight transportation costsof replacement or repaired parts or Products tothe destination in Canada and the continentalUnited States of America (the “Territory”). LSILSI willnot pay any transportation costs of replacementor repaired parts to destination outside of theTerritory. Shipping and handling costs tolocations outside the Territory shall be theresponsibility and borne by Purchaser or Ownerof the Product prior to any shipment by LSILSI.(Contact LSILSI to get a Return AuthorizationNumber and the address to ship parts).8.38.3 Exclusion of OtherExclusion of OtherWarrantiesWarrantiesTHE ABOVE WARRANTY IS THE SOLE WARRANTYAPPLICABLE AND THERE ARE NO EXPRESS,LEGAL OR IMPLIED WARRANTIES OR CONDITIONSIN RELATION TO ANY PRODUCTS INCLUDING ANYIMPLIED WARRANTY OR CONDITION OFMERCHANTABILITY, NON-INFRINGEMENT ORFITNESS FOR A PARTICULAR PURPOSE ANDTHOSE OTHERWISE ARISING BY STATUTE OROTHERWISE IN LAW OR FROM A COURSE OF8.8. LSI PRODUCT LIMITED WARRANTY - 2009/02/16LSI PRODUCT LIMITED WARRANTY - 2009/02/16
3636 The GS22X SystemThe GS22X SystemDEALING OR USAGE OF TRADE, WHICH AREEXPRESSLY DISCLAIMED. NO ORAL OR WRITTENINFORMATION OR ADVICE GIVEN BY LSILSI OR ITSEMPLOYEES OR REPRESENTATIVES SHALLCREATE A WARRANTY OR CONDITION OR IN ANYWAY INCREASE THE SCOPE OF LSILSI’S OBLIGATION.LSILSI DOES NOT WARRANT THAT THE BUSINESSRESULTS OBTAINED FROM THE USE OF THEPRODUCTS WILL BE APPROPRIATE OR ADEQUATEFOR THE PURCHASER.8.48.4 ExclusionExclusionThis Limited Warranty does not cover and shall notapply to:• Any Product that is misused or abused, includingbeing altered, modified or repaired not inaccordance to LSILSI written instructions orauthorizations and any use not in compliance withLSILSI’s instructions and/or industry standards andpractices;• Any incidental costs or expense, such as shippingcharges to LSILSI or an designated servicerepresentative as well as the technician out-of-pocket expenses including traveling, lodging andmeal expenses, if any;• The damages caused during the transport or themoving of the Products;• Damages caused by accidents, abuse, misuse, aforce majeure (described as events outside aLSILSI’s or any Product user’s control, including war,riot, strikes, embargoes) or external cause;• Any cost, damage or expenses for field labor orany other expenses related to or arising from thereplacement of defective parts.• Products used for pile-driving, wire rope activatedclamshell or dragline applications. If purchaseruses the Products for pile-driving, wire ropeactivated clamshell or dragline application, thelimited warranty will be deemed to have beenviolated for abuse.• Any costs associated with providing LSILSI with datalogging equipment.8.58.5 Limitation of LiabilityLimitation of LiabilityTo the maximum extent permitted by applicable law,in no event will LSILSI be liable to the purchaser or anythird party for any indirect, special, consequential,incidental or exemplary damages whatsoever,including but not limited to loss or revenue or profit,lost or damaged data, business interruption or anyother pecuniary loss whether based in contract, tort orother causes of action, even if LSILSI has been advisedof the possibility of such damages. In any event, thetotal liability of LSILSI arising from any cause of action orclaim whatsoever, whether (1) in contract, (2) in tort(including negligence, whether sole, joint,contributory, concurrent or otherwise, but notincluding intentional, reckless or wanton tort), (3)under strict liability, (4) under any environmental orantipollution law or regulation, (5) connected with anytoxic or hazardous substance or constituent, (6)arising out of any representation or instruction, orunder any warranty, (7) or otherwise, arising out of,connected with, or resulting from the design,manufacture, sale, resale, delivery, repair,replacement or use of Products or the furnishing ofany service shall in no event exceed the priceallocable to and paid to LSILSI for the individual unit ofProducts or service or part thereof which gives rise tothe cause of action or claim.SOME STATES OR JURISDICTIONS DO NOTALLOW THE LIMITATION OR EXCLUSION OFLIABILITY FOR INCIDENTAL OR CONSEQUENTIALDAMAGES, SO THE ABOVE LIMITATION OREXCLUSION MAY NOT APPLY TO YOU. 8.68.6 Recommended PracticesRecommended PracticesLSILSI recommends careful consideration of thefollowing factors when specifying and installing theProducts. Before installing a Product, the Installation,Operation, and Maintenance instructions providedwith the unit must be read and understood andcomplied with.8.7 8.7 Choice of lawChoice of lawThis Limited Warranty shall be governed by andconstrued in accordance with the laws of : 1. ForProducts sold in Canada: the Province of Quebec or,For Products sold in the USA: the State of Florida,without giving effect to principles of conflicts of law.You agree that the exclusive venue for any disputesarising under this Agreement shall be the state andfederal courts located in Orlando, Florida.8.7a Entire AgreementThis document contains the entire agreement of theparties regarding the subject matter of the Productand supersedes all previous communications,representations, understandings and agreements,either oral or written, between you and LSILSI.
GM22X REV.20090603 www.loadsystems.com© 2009, Load Systems International Inc.Technical Support:Technical Support:LSILSI Technical Support is available 24 hours a day, 7 days a week from ourHouston and Dubai locations.Please direct all technical support questions to either of these locations orcontact us via email:techsupport@loadsystems.comNorth America Middle East & AfricaToll Free Phone: (888) 819 4355 Phone: +971 6 557 8314Toll Free Fax: (888) 238 4099 Fax: +971 6 557 8315International: +1 (281) 664 1330LSI Contact InformationLSI Contact InformationUSA Corporate Office:9223 Solon, Suite AHouston, TX 77064Direct Phone: 281.664.1330Direct Fax: 281.664.1390Email: sales@loadsystems.comDubai Corporate Office:Q3-171 SAIF Zone. PO Box 7976Sharjah UAEPhone: +971 6 557 8314Fax: +971 6 557 8315Email: lsifzc@emirates.net.aeCanadian Corporate Office:4495 Blvd. Hamel, Suite 110Quebec QC G1P 2J7Direct Phone: (418) 650 2330Direct Fax: (418) 650 3340Email: sales@loadsystems.com

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