MARKEM CIMJETRFID Frequency Hopping RFID Tag Reader User Manual 00 Cimjet RFID Rev A EN

MARKEM Corporation Frequency Hopping RFID Tag Reader 00 Cimjet RFID Rev A EN

Exhibit D Users Manual per 2 1033 b3

Cimjet® RFID Operation/Service Manualm®Operation/Service ManualCimjet® RFID
m®WARRANTYAll MARKEM products are warranted to be free of defects in materials and workmanship and to conform to MARKEMspecifications in effect at the date of shipment to Buyer. Any changes Buyer requests to MARKEM specifications are noteffective without advance, written authorization by MARKEM. The warranty period is as follows:Machines: One year from date of shipment to Buyer or 2000 operating hours, whichever expires first, unless anyspecific machine is designated on an order or otherwise as Made to Order (“MTO”), in which event thewarranty period is 90 days from date of shipment to Buyer.Ink Jet Orifice Plates (on new machines and as replacement parts): 90 days from date of shipment to Buyer.Replacement Parts: 90 days from date of shipment to Buyer.Software: 90 days from date of shipment to Buyer. Warranty does not entitle Buyer to new releases, upgrades orenhancements introduced during the warranty period.Supply Products: For the period of shelf life of the supplies as stated in the applicable specification standards orone year from the date of shipment to Buyer if not specified.During the warranty period, MARKEM will, at its option, repair, replace or refund the purchase price of MARKEM productswhich prove to be defective in materials or workmanship or which do not conform to the applicable MARKEM specifications.Within MARKEM service travel areas for certain products designated by MARKEM, warranty service for machines and partswill be provided at the installation site. In all other cases, products must be returned to a service facility designated byMARKEM.For products returned to MARKEM for warranty repair or replacement, Buyer shall obtain a return authorization number andshipping instructions from MARKEM and return the product shipping charges prepaid. Shipping charges for the return ofproducts to Buyer shall be paid by MARKEM within the contiguous forty-eight United States and the District of Columbia; forall other locations, the warranty excludes all costs of shipping, customs clearance and any other related charges. All replacedproducts shall become the property of MARKEM.The foregoing warranty shall not apply to any custom work performed by MARKEM. The foregoing warranty shall also notapply to defects or non-conformance with MARKEM specifications which result from: (l) improper installation, use, storage,care or maintenance by Buyer; (2) wear resulting from normal use of parts subject to wear, such as ink rolls, offset pads, foilfeeds, thermal transfer print heads, etc.; (3) modification, alteration or retiming of a MARKEM machine; (4) cycling aMARKEM machine out of specification; or (5) adding a unit timed or driven by a MARKEM machine; (6) use of products(including supplies) or software not furnished by MARKEM (7) accident, neglect, misuse or abuse; or (8) exposure conditionsoutside the range of the environmental, power and operating specifications provided by MARKEM.NO OTHER WARRANTY IS EXPRESSED OR IMPLIED. MARKEM SPECIFICALLY DISCLAIMS ANY IMPLIEDWARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. Determination of the suitability ofthe products described on the face of the quote and/or invoice is the sole responsibility of the Buyer and MARKEM shall haveno responsibility in connection therewith. BUYER WARRANTS THAT HE IS NOT PURCHASING THE PRODUCTS FORPERSONAL, FAMILY OR HOUSEHOLD PURPOSES. THE REMEDIES PROVIDED HEREIN ARE BUYER’S SOLE ANDEXCLUSIVE REMEDIES.LIMITATION OF LIABILITY: MARKEM SHALL NOT BE LIABLE FOR ANY INDIRECT, SPECIAL, INCIDENTAL ORCONSEQUENTIAL DAMAGES, WHETHER BASED IN CONTRACT, TORT OR ANY OTHER LEGAL THEORY, OR FORTHE COST OF SUBSTITUTE GOODS. CONSEQUENTIAL DAMAGES for purposes of this Agreement shall include, withoutlimitation:1. Loss of use, income or profit, or losses sustained as a result of the injury (including death) to any person or loss ordamage to property, including, without limitation, materials manufactured, processed or labeled by the use of theproducts.2. Damages arising out of or in connection with delays in delivery, MARKEM’s performance, non-performance orbreach of this contract, defects in the equipment, failure of the products to perform properly or non-conformance ofthe products with specifications or the operation, use, installation, repair or replacement of the products.0874339 Rev. 08 11/03150 Congress Street, PO Box 2100, Keene, New Hampshire 03431-7100TEL : 603-352-1130 FAX: 603-357-5871 http://WWW.MARKEM.com
0855904enb 4/05 m®iThis guide explains the basic operation and care of the Model Cimjet® RFID System.To the best of our knowledge, the information contained in this guide was correct at the time of publication. However, continual enhancement of our products can result in some differences between the instructions represented in this guide and your printer.MARKEM is a registered trademark of MARKEM Corporation.This guide was written by:MARKEM Corporation150 Congress StreetKeene, New Hampshire 03431 U.S.A.Copyright © 2005 by MARKEM CorporationAll rights reserved. Reproducing this publication in whole or in part without written permission is expressly prohibited.Reference ListThe information on your packing slips can be written below for reference. When contacting MARKEM please give your Model Number, Serial Number, and Customer Account Number.Model ____________ Serial Number_________________ Date Installed______________ Customer Account Number__________________________________________________Name of MARKEM Representative_____________________________________________Options/Accessories_______________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
TABLE OF CONTENTS0855904enb 4/05 m® iiiSection 1 General Information1.0 Welcome to the Model Cimjet RFID . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11.1 What is in this Guide? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11.2 Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12.0 Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-42.1 Applicable Safety Regulations . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-42.2 Modifications to Cimjet RFID . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-42.3 Electrical Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-52.4 Machine Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-72.5 Safety Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-102.6 Isopropanol Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-122.7 Foreseen Use/misuse. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-222.8 MARKEM Training Programs . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-222.9 Removal from Service. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-233.0 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-243.1 Components of Cimjet RFID . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-263.1.1 Dispenser. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-263.1.2 Applicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-263.2 Tag Sizes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-263.3 Beacon Light (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-293.4 Networking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-294.0 Dimensional Drawings (in Millimeters) . . . . . . . . . . . . . . . . . . . . . . . . 1-30Section 2 Installation Guide1.0 Installation of the Cimjet RFID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11.1 Installation Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12.0 Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22.1 Power Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-23.0 Air Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-33.1 Air Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-34.0 I/O Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-45.0 Positioning the Applicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
TABLE OF CONTENTSiv m® 0855904enb 4/05Section 3 Operating Guide1.0 Preparing Cimjet RFID for Operation . . . . . . . . . . . . . . . . . . . . . . . . . . .3-12.0 Operating the Cimjet RFID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-13.0 Loading Tags . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-14.0 Power-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-35.0 Operator Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-45.1 Menu Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-45.2 The Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-45.3 Operator Interface LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-55.4 Guidelines for Entering Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-56.0 Auto and Set Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-66.1 Auto Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-76.2 Set Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-87.0 Engineer Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-107.1 Diagnostics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-107.2 Set Tag Optic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-108.0 Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-11Section 4 Restricted Access Mode User Guide1.0 Restricted Access Mode User Guide . . . . . . . . . . . . . . . . . . . . . . . . . . .4-12.0 Entering Restricted Access Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-13.0 Machine Init (Initialization) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-23.1 Reset Params. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-24.0 Password . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-34.1 Password Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-44.2 Password Key Sequences . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-65.0 Cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-76.0 Restricted Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-87.0 Set Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-88.0 Communications Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-99.0 Machine Options Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-119.1 Machine Configuration Parameters . . . . . . . . . . . . . . . . . . . . . . .4-129.2 Applicator Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1610.0 Feeder Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-17Section 5 Operating Modes1.0 Operating Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-12.0 Application Cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-12.1 Auto Apply Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-22.2 On Demand Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-23.0 Connecting External Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-33.1 Wiring the Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-33.2 Testing the Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-34.0 Positioning Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-4
TABLE OF CONTENTS0855904enb 4/05 m® v4.1 Auto Apply Sensor Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-44.2 On Demand Mode Sensor Position . . . . . . . . . . . . . . . . . . . . . . . 5-55.0 Fitting the Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-66.0 Apply Delay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6Section 6 Preventive Maintenance Guide1.0 General Maintenance and Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11.1 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11.2 Positioning of Safety Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12.0 Cleaning of all Rollers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-23.0 Changing the Tag Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-34.0 Tag Unwind Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-45.0 Clutches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-55.1 Replacing the Felt Pads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-55.2 Setting the Clutch Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-66.0 Sensor Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-76.1 Low Reel Sensor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-76.2 Nip Home Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-76.3 Tag Gap Optic. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-87.0 Drive Belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-108.0 Maintaining the Compressed Air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12Section 7 Technical Information1.0 Power Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-11.1 Power Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-11.2 Power Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-22.0 The Cimjet RFID Main Processor Board . . . . . . . . . . . . . . . . . . . . . . . . 7-32.1 On-board Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-42.2 Input and Output LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-72.3 Processor Board Links . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-92.4 Test Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-112.5 Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-132.6 Firmware and RAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-142.7 Switch Settings and Potentiometers . . . . . . . . . . . . . . . . . . . . . . 7-153.0 External Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-163.1 X28 Communications (Comms) . . . . . . . . . . . . . . . . . . . . . . . . . 7-173.2 X23 External Sensor Connection . . . . . . . . . . . . . . . . . . . . . . . . 7-183.3 X12 External I/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-194.0 Status Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-215.0 Status Reset Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-226.0 Display I/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-237.0 Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-248.0 Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-279.0 Pneumatics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-29
TABLE OF CONTENTSvi m® 0855904enb 4/059.1 Air Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-299.2 Compressed Air Requirements . . . . . . . . . . . . . . . . . . . . . . . . . .7-29Section 8 Troubleshooting Guide1.0 Error Messages in Auto Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-12.0 Power-up Error Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-23.0 Start-up Error Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-34.0 Other Error Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-45.0 Communications Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-76.0 Tag Feed Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-86.1 Incorrect Tag Stopping Position . . . . . . . . . . . . . . . . . . . . . . . . . . .8-86.2 Erratic Tag Feeding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-86.3 Inconsistent Tag Stopping Position . . . . . . . . . . . . . . . . . . . . . . . .8-96.3.1 If the Tag Stops in the Correct Position . . . . . . . . . . . . . . .8-96.3.2 If the Tag Stops in an Inconsistent Position . . . . . . . . . . . .8-97.0 No Driving of Tags . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-108.0 Motor Stalling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-10Section 9 Recommended Spares1.0 Recommended Spares . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-11.1 Preventive Maintenance Spares Kits . . . . . . . . . . . . . . . . . . . . . . .9-11.2 General Spares Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-21.3 Left-hand Change Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-2Section 10 Parts Illustrations and Electrical Schematics
Cimjet ® RFIDOperation/Service Manualm®SECTION 1General Information
SECTION 1 General Information0855904enb 4/05 m®1–11.0 Welcome to the Model Cimjet RFIDThe Cimjet RFID is a high speed, compact RFID tag dispenser and applicator that is compatible with a full range of MARKEM products.1.1 What is in this Guide?The Cimjet RFID manual addresses the basic installation, operation and care of the RFID tag dispenser, as well as safety, maintenance, troubleshooting, and service information. For more applicator information, refer to the Cimjet RFID Blow Applicator Manual (0855906) and the Cimjet RFID Tamp Applicator Manual (0855907).1.2 Glossaryactive tags – tags that use batteries as a source of power (can be either partial or complete power); there are tags with replaceable batteries and tags that have the batteries inside a sealed unit – sometimes called unitized active tagsaddressability – ability to address bits, fields, files or other portions of storage in a tagantenna – conductive elements that radiate and/or receive energy in the radio frequency spectrum to or from the tagbi-directional – a tag that can be read or written from either sidecapacity – amount of bits or bytes that can be programmed into a tag; these may be bits accessible to the user, or the total number, including those reserved for the manufacturer (such as parity or control bits)electronic tag – a tag that has an electronic RFID tag embedded within itEMC – electromagnetic compatibilityfrequency – number of times a signal makes a complete pass through its maximum and minimum values and returns to the same value (cycles)misread – a condition that exists when the data presented by the reader does not match the corresponding data in the tagpassive tags – tags that do not contain an internal power source; they are externally powered and usually get their power from the carrier signal radiated from the scannerprogramming – adding information to or altering a tagprogrammability – data and identification information must be entered into tags in order for them to become identifiers of specific objects; this capability is called programmability
SECTION 1 General Information1–2 m®0855804enb 4/05programmer – tag contents can be changed by a set of electronics in close proximity or in electrical contact with them; those electronics and their packaging are called a programmerRFID – systems that read or write data to RF (radio frequency) tags that are present in a radio frequency field projected from RF reading/writing equipment; data may be contained in one or more bits for the purpose of providing identification and other information relevant to the object the tag is attached to; it uses electromagnetic or electrostatic coupling in the radio frequency portion of the spectrum to communicate to or from a tag through a variety of modulation and encodation schemesrange – distance at which successful reading and/or writing can be attained read – decoding, extraction and presentation of data from formatting, control and error management bits sent from a tag readability – ability to extract data under less than optimal conditionsread rate – maximum rate at which data can be read from a tag, expressed in bits or bytes per secondread/write – many applications require that new data, or revisions to data already in the tag, be entered into the tag while it is still attached to its object; tags with this capability are said to be reprogrammable and are called read/write tags, memory cards, or memory modulesreader – device containing the digital electronics that extract and separate the information from the format definition and error management bits; digital electronics perform the actual reading function; these read electronics may also interface to an integral display and/or provide a parallel or serial communications interface to a host computer or industrial controllerreader/writer – the set of electronics can change the contents of the tags while they are still attached to their object; they are called the reader/writer (see reader)reprogrammable – many applications require that new data, or revisions to data already in the tag, be entered into the tag while it is still attached to its object; the ability to read from and write data to the tag while it is attached to its object is called in-use programming; tags with this capability are said to be reprogrammable and are called read/write tags, memory cards, or memory modules
SECTION 1 General Information0855904enb 4/05 m®1–3scanner – the antennae, transmitter (or exciter) and receiver electronics are integrated in a single package called the scanner; they may be combined with additional digital electronics, including a microprocessor in a package called a readertag – the transmitter/receiver pair, or the transceiver plus the information storage mechanism, attached to the object, is referred to as the tag, transponder, electronic tag, code plate, and various other terms. Although transponder is technically the most accurate, the most common term and the one preferred by the Automatic Identification manufacturers is tagtransponder – see tagverify – assure that the desired operation was performed correctlywrite – transfer of data to a tag; the tag’s internal operation of storing the data, sometimes including the data, in order to verify the operationwrite rate – rate at which information is transferred to a tag, written into the tag’s memory and verified as being correct; it is quantified as the average number of bits or bytes per second in which the complete transaction can be performed
SECTION 1 General Information1–4 m®0855804enb 4/052.0 Safety Information2.1 EMC (Electromagnetic Compatibility) ConsiderationsTo maintain the integrity of the EMC precautions taken with the Cimjet RFID, all connecting cables must be fully screened, and the screen must have 360 degree contact with the metal connector and, in turn, the unit’s case at both ends.2.2 Modifications to Cimjet RFIDAny changes or modifications not expressly approved by MARKEM that could affect FCC Compliance could void the user’s authority to operate the Cimjet RFID.
SECTION 1 General Information0855904enb 4/05 m®1–52.3 Electrical Safety• Incoming supply cable should be rated at 10A minimum for the Cimjet RFID (independent of nominal supply voltage)Maximum switch-on supply current surge for the Cimjet RFID is as follows: Cimjet RFID Maximum current level = 70A,Duration = 6msRecommended cable protection is as follows:• MCB (Miniature Circuit Breaker): to IEC 947-2 / EN 60947-2 and BS EN 60898 with a minimum instantaneous release response current of 10x rated current (type D)• Klockner Moeller type FAZNS 6-2 (6A, 2 pole type D)• Merlin Gerin type C60 HD 206 (6A, 2 pole type D)Note: The Klockner Moeller or Merlin Gerin circuit breakers are recommended. An equivalent MCB can be used.
SECTION 1 General Information1–6 m®0855804enb 4/05Fuses• Use 10A HRC or HBC type fuses with a minimum of 95A RMS symmetrical prospective current rating, at a 10ms minimum pre-arcing time, such as ASTA certified to BS88 part 2 ‘pullcap’ type or equivalent.Electrical safety testing (after installation)WARNING: It is essential that the continuity of the protective bonding circuit and the prospective short circuit current level be checked after the machine is installed and the electrical connections, including those to the power supply, are complete. A competent person must carry out these tests.Test equipment required: Digital Loop and PSC Tester (such as Robin Model KMP4120 Digital PSC-LOOP Tester)• Connect tester to incoming mains supply to machine.• Check that the supply voltage is within specification and that the connections are correctly wired (indicated on the tester).• Select the 20 ohms scale on the tester and press the Test button to check the value of earth fault loop impedance for the power supply provided.If a class D MCB to BS EN 60898 or equivalent protects the supply, then the maximum impedance should be 2 ohms.If the supply is protected by a BS88 part 2 style fuse, then the maximum impedance should be 5.33 ohms.Select the PSC (Prospective Short Circuit Current) test and check that the PSC level does not exceed 1500A. WARNING: Failure to carry out these tests will potentially result in an unsafe installation, and the equipment fault-clearance ability may not function correctly.
SECTION 1 General Information0855904enb 4/05 m®1–72.4 Machine SafetyThe product is designed to conform to all current Machine Safety Regulations. Please read through this section before operating this machine.This feeder is designed for use with the following supply systems that conform to IEC 664 light industrial / domestic installation category II main supply.• ‘TN’ (any of following - TN-C, TN-S or TN-C-S) For example: a system having one or more points of the source of energy directly earthed; the exposed conductive parts of the installation being connected to that point by protective conductors• ‘TT’ - For example: a system having one point of the source of energy directly earthed; the exposed conductive parts of the installation being connected to earth electrodes electrically independent of the earth electrodes of the source• It is NOT suitable for connection to an ‘IT’ system. For example: a system having no direct connection between live parts and earth, the exposed conductive parts of the installation being earthed; this, therefore, excludes any ‘phase to phase’ connected supplies such as what might be available in some factories and/or countriesIf either supply fuse (located on the rear of the controller, below the supply connector) is replaced, it must be replaced by an HBC Style ceramic fuse with the rating shown as ‘T5AH250V.’WARNING: Installation must only be performed by qualified MARKEM personnel. For customer installations, authorization must be obtained from MARKEM. All relevant Safety Procedures must be followed. Failure to do so may void the warranty.1. The Cimjet RFID must be disconnected from the main power supply before removing the cover from the I/O interface board. Make sure that any external interlocked machines are also disconnected from the power supply. 2. DO NOT touch restrictors/regulators that are mounted inside the rear dispenser cover. These are pre-set at the factory for your safety. 3. ALWAYS disconnect the power to the machine before removing any covers. You must remove the plug from the main power supply.4. DO NOT operate the machine with any covers removed. All covers must be in place using the appropriate number of fasteners. It is essential that electrical and non-electrical
SECTION 1 General Information1–8 m®0855804enb 4/05connector dust covers provided with the machine are fitted to all unused connectors to protect against dust and dirt and prevent possible static damage to internal components.5. DISCONNECT the air supply before undertaking work on the applicator.6. DO NOT adjust the internal cylinder regulator pressure under any circumstances. Doing so could make the Cimjet RFID unsafe.7. It is possible for the machine to become unstable when being moved. The machine must be lowered to its lowest possible position before moving, and care must taken to prevent personal injury.8. Loading tags can present a risk if the machine is mounted high up as the tag reels are heavy. It may be necessary to provide a platform on which to stand, enabling the operator to load tag reels safely, without risk of personal injury. When lowering the machine, be sure a minimum of two people reposition or move the machine and that it is fully supported.9. Always take care when moving around the machine not to slip, trip, or fall, especially when the machine is used in areas where the floor may be wet or greasy.10.Be aware of the operating zone required by the Cimjet RFID when working with and near the machine. Allow ample space beyond the applicator operation zone to ensure operator safety. Be certain all reasonable safety precautions have been undertaken; however, when working with or around the machine, take care to avoid potential hazards. If the customer has any safety concerns, guarding must be provided by the customer.11. Be aware that free items, such as loose clothing or long hair, could become entangled or trapped in the Tag Nip Roller or paper path during the operation of the machine. A warning sticker is fitted locally to highlight the hazard.12.Beware of the unlikely event of an electronic fault causing an unexpected start-up or overrun of the pneumatic cylinders or feeder drive motors, which could cause possible injury. 13.The regulator mounted inside the rear dispenser cover is set to 1.86 Bar for safety reasons and should only be serviced or replaced by trained personnel. If the cylinder pressure is raised above 1.86 Bar, the customer must provide additional guarding for operator safety.14.Make sure that the maximum light emission power and classification for any/all laser(s) used on this machine, do not
SECTION 1 General Information0855904enb 4/05 m®1–9exceed those specifications stated in the appropriate laser safety standards IEC825. When irregularities are detected in the laser beam generation, internal protective devices must switch the laser beam off. 15.Various safety and warning labels are placed on the Cimjet RFID (see following pages). WARNING: These labels are provided for your safety and should not be ignored or removed.16.All fixing screws in all covers must be used to ensure EMC integrity.
SECTION 1 General Information1–10 m®0855804enb 4/052.5 Safety LabelsThe safety information in this manual is correct to the best of our knowledge, information, and belief at the date of this publication. The information given is designed only as guidance for safe handling use, processing, storage, transportation, disposal and release and is not considered a warranty or quality specification. The information relates only to the specific material designated and may not be valid for such material used in combination with any other materials or in any process unless specified in text.Table 1–1 Safety LabelsLine VoltagePart Number BO5263AAThere is a danger of electrical shock during checks and repair. Remove the power cord from the electrical outlet before performing all checks and repair. All electronic checks must be performed by a qualified technician. Hot SurfacesPart Number BO5265AATo prevent mild injury from burns, be careful not to directly touch any surface where this safety sticker is placed.
SECTION 1 General Information0855904enb 4/05 m®1–11Hazard WarningPart Number BO5262AAHazard warning safety labels are placed in strategic positions around the machine to highlight potential hazards to the operator.EarthPart Number BO5264AAEarth labels are placed in strategic positions around the machine to highlight the machines earthing point.Part Number34976BAUse only 115V connections where you find this safety label.Part Number34977BAUse only 230V connections where you find this safety label.Table 1–1 Safety Labels
SECTION 1 General Information1–12 m®0855804enb 4/052.6 Isopropanol SafetyTable 1–2 Isopropanol SafetyProduct Name Isopropanol WipesPart Number BO4985AAProduct Name Isopropanol Cleaning KitPart Number BO3285AAProduct Name Isopropanol Top Up KitPart Number BO3286AASupplier MARKEM Technologies Ltd.Alexander Fleming Building, Nottingham Science and Technology Park, University Boulevard, Nottingham, NG7 2RFComposition/Information on IngredientsIdentification of the preparation Chemical Name CAS-No EEC No Class Weight%Isopropanol Wipes Cloth impregnated with 2ml fluid ~PROPAN-2-OL 67-63-0 200-746-9 F:R11<90 Sweden: V:R30 / 322, R313 Non Hazardous Constituents>10Isopropanol KitsAlcohol ~PROPAN-2-OL 67-63-0 200-661-7
SECTION 1 General Information0855904enb 4/05 m®1–13Hazards IdentificationIsopropanol Wipes Most Important HazardsHighly FlammableIsopropanol Kits Most Important HazardsHighly FlammableSpecific Hazards May cause slight eye / skin irritation. May cause irritation of respiratory tract. High concentration of vapors may induce unconsciousness / narcosis. Solvents may degrease the skin.First Aid MeasuresGeneral Advice Use in well ventilated areasInhalation Take patient to fresh air. Do not move about. Obtain medical advice.Skin Contact Remove spillage with soft tissue and / or wash off skin with cool water. Obtain medical advice in extreme cases.Eye Contact Irrigate thoroughly with water for at least 10 minutes. Obtain medical advice.IngestionIsopropanol Wipes Wash out mouth thoroughly and obtain medical advice.Isopropanol Cleaning Kit / Isopropanol Top Up KitDrink water and obtain medical advice.Table 1–2 Isopropanol Safety
SECTION 1 General Information1–14 m®0855804enb 4/05Fire Fighting MeasuresIsopropanol Wipes Carbon Dioxide, Dry Chemical Foam / Water SprayIsopropanol Cleaning Kit Water Spray, Dry Powder or Vaporizing LiquidsIsopropanol Top Up Kit Carbon Dioxide, Dry Chemical Foam / Water SprayAccidental ReleasePersonal Precautions Remove all sources of ignition. Wear suitable gloves and eye/face protection.Environmental Precautions Clean with water and dispose of water and isopropanol according to your local environmental regulations. Otherwise, absorb on an inert absorbent (sand, silica gel, acid binder, universal binder, sawdust) transfer to container and arrange removal by disposal company. Ventilate area to dispel residual vapor.Handling and StorageHandling Use only in well ventilated areas. Do not breathe vapors or spray mist. Avoid contact with the skin and the eyes. When using isopropanol, do not eat, drink or smoke.Storage Keep in a cool, well ventilated place. Keep product and empty container away from heat and sources of ignition. Take precautionary measures against static discharges.Table 1–2 Isopropanol Safety
SECTION 1 General Information0855904enb 4/05 m®1–15Exposure Control/Personal ProtectionPersonal Protection Equipment Respiratory protection; adequate ventilationHand Protection Solvent resistant glovesEye Protection Safety glasses/face shieldSkin and Body Protection Plastic apron/sleeves/boots (dependent on amount handled)Physical and Chemical PropertiesIsopropanol WipesForm Of LiquidColor ColorlessOdor CharacteristicMelting Temperature -89oCBoiling Temperature 82oCDensity (g/ml) 0.78Vapor Pressure 33 mmHg, 20oC(Density) (2.07)Solubility in Water Miscible in all proportionsFlash Point 12oCExplosion Limits Lower: 2.3%, Upper: 12%Auto Ignition Temperature 425oCTable 1–2 Isopropanol Safety
SECTION 1 General Information1–16 m®0855804enb 4/05Isopropanol KitsForm LiquidColor ColorlessOdor CharacteristicMelting Temperature -89oCBoiling Temperature 82oCDensity (g/ml) 0.78Vapor Pressure 33 mmHg, 20oC(Density) (2.07)Solubility in Water Miscible in all proportionsFlash Point 12oCExplosion Limits Lower: 2.3%, Upper: 12%Auto Ignition Temperature 425oCTable 1–2 Isopropanol Safety
SECTION 1 General Information0855904enb 4/05 m®1–17Stability and ReactivityStability Stable; vapors may form explosive mixture with airConditions to Avoid Keep away from heat and sources of ignitionMaterials to Avoid Oxidizing agents, strong bases, aldehydes, ammonia, chlorinated compounds, amines, organic nitro compounds, aluminiumHazardous Decomposition ProductsPeroxidesTable 1–2 Isopropanol Safety
SECTION 1 General Information1–18 m®0855804enb 4/05Toxicological InformationIsopropanol WipesAcute Toxicity IPA: LD50/oral/rat= 5.04 g/kgLD50/dermal/rabbit = 16.4 ml/kgLocal Effects May cause skin irritation in susceptible personsSensitization May cause sensitization by skin contactLong-term Toxicity Liver injury may occurChronic Toxicity Effects of excessive exposures may include liver toxicityIsopropanol KitsAfter Inhalation Irritation symptoms in the respiratory tractAfter Absorption Headache, dizziness, inebriation, unconsciousness, narcosisAfter Uptake of Large Quantities Respiratory paralysis, comaAfter Skin Contact IrritationAfter Eye Contact IrritationFurther Data LD50 5045 mg/kg oral, rat. No evidence of carcinogenic properties; evidence of reproductive effectsTable 1–2 Isopropanol Safety
SECTION 1 General Information0855904enb 4/05 m®1–19Ecological InformationIsopropanol Wipes Not readily biodegradableIPA LC50/96h fathead minnows = 9600mg/1Isopropanol Kits No environmental hazard provided that the material is handled and disposed of with due care and attentionDisposal ConsiderationsWaste from Residues/Unused ProductsDispose of as special waste in compliance with local regulationsRegulations 1980, Contaminated PackagingStore containers and offer for recycling of material according to local regulationsTable 1–2 Isopropanol Safety
SECTION 1 General Information1–20 m®0855804enb 4/05Transport InformationIsopropanol WipesUN-No 1219Item 3o(b)HI/UN No 1219Proper Shipping Name IsopropanolIMO Class 3.2IMDG Page 3244EmS 3-06MFAG 305Proper Shipping Name IsopropanolICAO Class 3UN/ID No 1219Proper Shipping Name IsopropanolIsopropanol KitsUN-No 1219IMDG Class IIIMO 3.2/1219Packaging Group IITATA 1219Packaging Group IICorrect Technical Name Isopropanol (Isopropyl Alcohol)ADR/RID 3, 3o(b)Table 1–2 Isopropanol Safety
SECTION 1 General Information0855904enb 4/05 m®1–21Regulatory InformationLabeling According to EEC Directives 90/492/EECSymbol F Highly FlammableR Phrase (s) R11 Highly FlammableS Phrase (s) S2, Keep out of reach of children. Keep container tightly closed in a cool, well ventilated place.S7-16, Keep away from sources of ignition - NO SMOKING.S33, Take precautionary measures against static discharges.Table 1–2 Isopropanol Safety
SECTION 1 General Information1–22 m®0855804enb 4/052.7 Foreseen Use/MisuseThis manual provides information about Safety, Installation, Operation, Troubleshooting, Illustrated Parts, Electrical Schematics, Recommended Spares and Preventive Maintenance Procedures. Using the Cimjet RFID in any other manner is considered a misuse of the product. Please consult your local MARKEM Business Center before using this Cimjet RFID for anything other than the foreseen use.Misuses include, but are not limited to:• Operating a system that is incomplete, cannot be serviced, or has been modified without authorization• Failing to observe hazard requirements in the manual and/or on safety labels• Combining or interfacing non-MARKEM equipment with this system, other than as intended• Permitting a person who has not been fully trained to operate and/or service the system• Using unspecified supplies or material which may produce unsatisfactory or unexpected results2.8 MARKEM Training ProgramsOperators, maintenance personnel, and service technicians are considered “qualified” when they have gained, through training and experience, an understanding of safe and correct methods of operation, maintenance, or repair.MARKEM conducts training programs. In addition to ongoing courses about current machine models, customers are invited to inquire about any training need.
SECTION 1 General Information0855904enb 4/05 m®1–232.9 Removal from ServiceFollow these instructions to remove the Cimjet RFID tag applicator from service. These instructions also pertain to transporting or storing the applicator.1. Turn off the power to the Cimjet RFID2. Disconnect the power cables from the system3. Disconnect all other cables from the system4. Disconnect the air supply5. Carefully move the Cimjet RFID to the desired location and repackage the system in the original shipping containers
SECTION 1 General Information1–24 m®0855804enb 4/053.0 OverviewThe Cimjet RFID is a high speed, compact RFID tag dispenser and applicator.The key features of the Cimjet RFID are:Different applicator modules to suit specific applications - Front, top, side, or front and side apply. For more applicator information, refer to the Cimjet RFID Blow Applicator Manual (0855906) and the Cimjet RFID Tamp Applicator Manual (0855907).•Left- or right-hand machine orientation to suit the application• Easy loading of tags• Networking and stand-alone operation•Operator and maintenance diagnostics - On-screen display of Error and Warning messages with corrective action to be taken•Compatibility - Compatible with the full range of MARKEM products (Cimpak®, SmartDate®, Series 5000, 9096, SmartLase®, Cimjet 300®), all of which can share the same network
SECTION 1 General Information0855904enb 4/05 m®1–25Figure 1–1 Cimjet RFID Dispenser (left-hand option shown)
SECTION 1 General Information1–26 m®0855804enb 4/053.1 Components of Cimjet RFIDThe Cimjet RFID consists of a Dispenser and an Applicator.The main components of the Cimjet RFID are shown in Figures 1-2, 1-3, and 1-4. In addition, Cimjet RFID is usually supplied with an adjustable height stand.3.1.1 DispenserThe tag dispenser provides the tag supply and can be left-hand or right-hand. It consists of:• Tag drive• Sensors for tag control• Operator interfaceThe dispenser is the main body of the Cimjet RFID and supports a variety of different mountable applicator modules.3.1.2 ApplicatorSeveral modular applicators are available to meet your different requirements.The different applicators apply tags in different ways (for example: air-blow, or telescopic tamp). The choice of applicator also determines the face of the product that is tagged.The applicator selected may vary from the type shown in the following figures.For more applicator information, refer to the Cimjet RFID Blow Applicator Manual (0855906) and the Cimjet RFID Tamp Applicator Manual (0855907).3.2 Tag SizesTag sizes are applicator-specific.For more information, refer to the Cimjet RFID Blow Applicator Manual (0855906) and the Cimjet RFID Tamp Applicator Manual (0855907).
SECTION 1 General Information0855904enb 4/05 m®1–27Figure 1–2 Cimjet RFID - FrontFigure 1–3 Cimjet RFID - Rear
SECTION 1 General Information1–28 m®0855804enb 4/05Figure 1–4 Cimjet RFID - Tag Optic
SECTION 1 General Information0855904enb 4/05 m®1–293.3 Beacon Light (Optional)The beacon light is situated in a prominent position on the Cimjet RFID. The beacon has a three light system: green, blue, yellow.• When the yellow light is on, the Cimjet RFID has switched out of Auto Mode (to Set Mode) or there is a fault on the machine • When the green light is on, Cimjet RFID is awaiting a signal to start the Program, Verify, Reject, Apply sequence• When the blue light is on, the tag is programmed successfully and is ready to carry out the apply process3.4 NetworkingCimjet RFID provides options for communicating with PCs and other computers. The methods available are:• A Serial link to a single PC• Ethernet link
SECTION 1 General Information1–30 m®0855804enb 4/054.0 Dimensional Drawings (in Millimeters)Figure 1–5 Cimjet RFID - Dispenser (applicator not shown)
SECTION 1 General Information0855904enb 4/05 m®1–31Figure 1–6 Cimjet RFID - Dispenser Stand
SECTION 1 General Information1–32 m®0855804enb 4/05
Cimjet ® RFIDOperation/Service Manualm®SECTION 2Installation Guide
SECTION 2 Installation Guide0855904enb 4/05 m®2–11.0 Installation of the Cimjet RFIDInstallation should only be performed by qualified and trained personnel; customer installation should be sanctioned by MARKEM. WARNING: Failure to perform installation as stated above will invalidate the machine warranty.1.1 Installation RequirementsEnsure that the required services and control signals are available:• Power: 110-240V single phase power supply rated at 300VA continuous (750VA maximum at switch on)• Compressed air: a dry, clean, non-lubricated air supply at 6.2 Bar (90psi)• Trigger signals depending on the application• Sufficient space for installation and operationWARNING: All applicator cylinders have been factory-set to 1.86 Bar for safety. If the cylinders are operated over 1.86 Bar, the machine must be protected by guarding, supplied by the customer.SAFETY: Do not adjust the applicator regulator pressure above 1.86 Bar under any circumstances. Doing so could make the Cimjet RFID unsafe.CAUTION: It is essential that the connector dust covers provided with the machine are fitted to all unused connectors to protect against dust and dirt and prevent possible static damage to internal components.
SECTION 2 Installation Guide2–2 m®0855904enb 4/052.0 PowerThe power connector (Type STASEI2) is supplied with the machine and conforms to EC regulations.2.1 Power ConfigurationBefore installing the machine, check that the power supply is correctly configured.The power supply is configured by:• Power connections to the toroidal transformer located at the rear of the machine• Fitting of the corresponding fuseDetails of this procedure are given in Section 7 - Technical Information.Figure 2–1 External ConnectorsFor full details of electrical connections, see Section 7 – Technical Information and Section 10 – Parts Illustrations and Electrical Schematics.Power ConnectorPower ON/OFF SwitchFuseCompressed Air Input
SECTION 2 Installation Guide0855904enb 4/05 m®2–33.0 Air RequirementsA compressed air supply is normally required by the Cimjet RFID to drive the applicator module. This must be set to 6.2 Bar (90psi) with a minimum flow rate of 4cfm (cubic feet per minute) (113 liters/minute) and should be dry, uncontaminated air which should not be lubricated.3.1 Air RegulatorA filter regulator assembly is fitted to the base of the stand; this is comprised of a manual isolation valve, a water trap and pressure regulator. The air supply is via a 6mm or 8mm flexible pipe.A single connection is supplied to the main filter regulator unit; from here, the regulated supply goes to the applicator (if air operated) and the unregulated supply goes to the air input on the dispenser.to dispenserto applicator
SECTION 2 Installation Guide2–4 m®0855904enb 4/054.0 I/O InterfaceConnections for all sensors and solenoids are accessed by removing the rear cover. External I/O is connected via the ExternalI/O connector (25-way D-type connector (X12)) located on the rear of the Cimjet RFID.For full details, see Section 7– Technical Information.5.0 Positioning the ApplicatorThe Cimjet RFID is normally supplied with a stand which allows the positioned tag height on the product to be adjusted within a limited range. The applicator height will be determined by the conveyor height and required position of the tag on the product.Leveling feet are not provided as standard, so care should be taken to align the machine with the product transportation system.Before final positioning, the machine should be placed so that the applicator arm is square to the product and the position of the machine provides the correct tag position on the product.CAUTION: If the machine is not secured to the floor, it is possible for the machine to gradually change position during use. It is, therefore, important to mark the provisional position of the machine prior to starting tagging trials.Installation drawings are available which show the range over which the Cimjet RFID can apply tags. Refer to the previous pages in this section and also to Section 10 – Illustrations and Schematics.For more applicator information, refer to the Cimjet RFID Blow Applicator Manual (0855906) and the Cimjet RFID Tamp Applicator Manual (0855907).
Cimjet ® RFIDOperation/Service Manualm®SECTION 3Operating Guide
SECTION 3 Operating Guide0855904enb 4/05 m®3–11.0 Preparing Cimjet RFID for OperationInstallation of Cimjet RFID would normally be carried out by a qualified MARKEM service technician. This would usually involve connecting an apply sensor to the product conveyor transport system. The application cycles and type of apply sequence required would also be set up in the Cimjet RFID applicator parameters. For full details on connections, please consult Section 7 – Technical Information.2.0 Operating the Cimjet RFIDOnce the Cimjet RFID has been installed and checked for safety, the machine can be loaded with tags ready for use.3.0 Loading TagsCimjet RFID uses inside-wound tags.To load tags, do the following:• Load a full tag reel onto the tag supply shaft, ensuring that the tags are facing the correct direction.• If the tag roll does not have a lead-in with tags on it, remove approximately 1 meter (1.09 yards) of tags from the backing web.• Manually adjust the outside guide collars on the drive rollers to accommodate the width of the tag roll. The tag roll should not rub on the collars.• Feed the backing web around the idler rollers, between the optional post and the RF shield, around the peel bar and between the drive rollers (removal of some tags makes this easier). The optional post is provided to guide the label vertically down to the peel bar. It should be used in all cases where it does not interfere with the RF antenna placement.• Thread the tags onto the machine, ensuring that the tags pass though the tag gap optic. Do not stick the tag web to the roller.• Feed the backing web around the drive roller and secure to the waste web rewind shaft with the clip provided.• Manually wind the web so that the tag at the peel bar is located 1mm to 3mm (0.039” x 0.118”) beyond the peel edge.• Secure the nip roller.• Adjust the position of the RF antenna so that it is close to the RF chip in the tag. The antenna should not rub on the tag.• The reel of tags used on this machine may be heavy. Be sure to take appropriate precautions when loading tags to prevent injury.• An optional clear plastic disk and clamp are provided to hold the supply roll on the supply shaft.
SECTION 3 Operating Guide3–2 m®0855904enb 4/05Figure 3–1 Webbing Diagram (left-hand option shown)
SECTION 3 Operating Guide0855904enb 4/05 m®3–34.0 Power-upTo prepare the machine for use:• To turn the air supply ON; rotate the air supply control valve handle.• Check that tags are correctly loaded and that the nip roller is latched in position.WARNING:Be aware that free items, such as loose clothing or long hair, could become entangled or trapped in the tag nip roller or paper path during the operation of the machine. A warning sticker highlights the hazard.• Make sure that the power cable is connected, and switch on the power at the rear of the machine.• During power-up, the user interface defaults to Set Mode and displays the current software version.• Press AUTO.• The Cimjet RFID automatically feeds Datum tags to set the correct tag stop position and measure the length of the tags in use. The number of tags varies with software versions.The message: REMOVE DATUM TAGS, THEN PRESS AUTO is displayed on the user interface. To continue:• Remove the tags.• Press AUTO.The Cimjet RFID is now ready to operate.
SECTION 3 Operating Guide3–4 m®0855904enb 4/055.0 Operator Interface5.1 Menu OperationThe control panel (user interface) provides:• Machine setup and fault finding• Error and Warning Messages5.2 The Control PanelThis drawing is a representation and is not to scale.• Four option soft keys• Liquid Crystal Display (LCD) with 4 lines of 20 characters• Three fixed keys: EXIT, ENTER, and AUTO Exit Enter
SECTION 3 Operating Guide0855904enb 4/05 m®3–55.3 Operator Interface LEDsThree LEDs provide a visual indication of machine status. 5.4 Guidelines for Entering DataMany of the screens in both Auto and Set Mode require the operator to enter information using the menu.To select an option:• Press the ‘soft key’ next to the required option.NEXT and PREVIOUSGenerally only one parameter can be displayed on the screen at one time.To scroll through available options:• Press NEXT to view the next available parameter• Press PREVIOUS to view the previous available parameterSaving and Discarding Changes The method of saving and discarding changes depends on the particular screen. Generally, to save changes:• Press ENTER; the new parameter value is saved To discard changes and retain the previous value:• Press EXITAlso press EXIT to step back up through the menu structure.LED DescriptionMode LED Indicates if the machine is in Auto or Set ModeGreen LED: Auto ModeRed LED: Set Mode Machine Busy LED Yellow LED: Cimjet RFID is feeding or applying in Auto ModeStatus LED Green LED: Machine OKAmber / Yellow LED: Warning, such as low paperRed LED: Fault, such as no tags
SECTION 3 Operating Guide3–6 m®0855904enb 4/056.0 Auto and Set ModeThe Cimjet RFID has two modes of operation:• Auto ModeCimjet RFID automatically responds to Apply signals. Application is triggered by sensors or other inputs. For further details, refer to the Cimjet RFID Section 7-Technical Information.• Set ModeThis mode provides a series of menus which allow you to:a) Run diagnostic testsb) Control applicator parameters such as apply delays, etc.c) Set the time and dateFixed Keys• • • This AUTO key is used in place of a keyswitch and toggles Cimjet RFID between Auto and Set Mode.ENTEREXIT
SECTION 3 Operating Guide0855904enb 4/05 m®3–76.1 Auto ModeIn Auto Mode, Cimjet RFID automatically applies tags. Application is triggered by sensors or other inputs such as PLC control. For details, refer to the Cimjet RFID Section 7-Technical Information.Figure 3–2 Auto Mode Menu TreeTo select Auto Mode:• Press AUTOThe Auto Mode LED is green and the following LCD screen is displayed::COUNTS TESTNEXTPREVRESETAUTO COUNT: 0TEST COUNTS
SECTION 3 Operating Guide3–8 m®0855904enb 4/056.2 Set ModeIn Set Mode, Cimjet RFID does NOT respond to Apply requests.Figure 3–3 Set Mode Menu TreeSETMODEPARAMETERSTIME / DATE MOVE PRINTCIM3-X +X -Y +Y VIEW TIME / DATE SET DATE SETTIMEDIAGNOSTICS MANUAL TEST FEED SET TAG OPTICDISPI/OINPUTS / OUTPUTSTIMINGSFEED FEED/ APPLYAPPLY RIBBON FEEDTOGGLENEXTPREV RETRIEVETAG RETRIEVEALLRETRIEVE FREE SPACE DELETE VIEWDATABASEENGINEER MODESELECT PRODUCTSETPARAMETERNEXTPREVCHANGENEXTPREVNEXTPREVDELETE
SECTION 3 Operating Guide0855904enb 4/05 m®3–9Set Mode provides a series of menus which allow you to:• Run diagnostic tests• Control applicator parameters• Set the time and dateCimjet RFID has a further level of restricted access menus, which give access to other infrequently changed parameters. For further information, see Section 4 - Restricted Access Mode User Guide.To select Set Mode:• Press AUTOThe display shows the four main options available:SELECT ENGINEERPRODUCT MODEDATABASE PARAMETERS
SECTION 3 Operating Guide3–10 m®0855904enb 4/057.0 Engineer ModeThese options provide a number of first line machine maintenance functions:7.1 Diagnostics Disp I/OThis screen allows the operator to view the current status of the Cimjet RFID inputs and to test the various Cimjet RFID Outputs.Full details can be found in Section 7 – Technical Information.7.2 Set Tag OpticCimjet RFID feeds tags to automatically determine the optimum setting for the tag sensor. This function can be used, if for example, different tag stock is used.DIAGNOSTICS MANUALTEST SET TAGDISP I/O TIMINGS
SECTION 3 Operating Guide0855904enb 4/05 m®3–118.0 ParametersThis option allows the operator to alter various operating parameters:Time / Date• Enter the required date and timeTime is entered in the 24-hour format.TIME/ SETDATE PARAMETERSVIEW TIME/DATESET SETTIME DATE
SECTION 3 Operating Guide3–12 m®0855904enb 4/05Set ParametersThis lists the Set Parameters available to view and/or change. Other parameters are also available; for further information, refer to Section 4 - Restricted Access Mode User Guide.*Does not apply to Cimjet RFIDTable 3–1 Parameter DescriptionApply Delay25This parameter allows the application of the tag onto the package to be delayed. It is used for positioning.Darkness*100Feed SpeedRange: 50-250mm/sDefault: 15 0mm/sFeed speed (mm/s) is the time taken for the tag to pass the nip roll.Direction*0
Cimjet ® RFIDOperation/Service Manualm®SECTION 4Restricted Access Mode User Guide
SECTION 4 Restricted Access Mode User Guide0855904enb 4/05 m®4–11.0 Restricted Access Mode User GuideThe Restricted Access Mode in Cimjet RFID, has a series of menus. These menus allow the configuration to be altered. CAUTION: The accessed parameters should only require changing directly after installation. Access parameters must be changed by qualified MARKEM personnel or under close instruction from MARKEM.2.0 Entering Restricted Access ModeTo enter Restricted Access Mode:• Select Set Mode• Press and hold the ENTER and EXIT keysAfter approximately five seconds, the restricted access main menu appears. Release the EXIT key first. The restricted access main menu has four main options:• Restricted Setup• Machine Init (Initialization)• Password• CycleFurther details on these menus can be found on the following pages.RESTRICTED MACHINESETUP INITPASSWORD CYCLE
SECTION 4 Restricted Access Mode User Guide4–2 m®0855904enb 4/05 3.0 Machine Init (Initialization)From the main menu::• Press MACHINE INITThe Machine Init menu is displayed:3.1 Reset ParamsThis option resets all parameters to their default values. The current selected applicator is not changed, but the applicator parameters are set to the corresponding default values. From the Machine Init menu:• Press RESET PARAMSThe following screen is displayed::RESTRICTED MACHINESETUP INITPASSWORD CYCLERESET CLEARPARAMS DATABASECOUNTSCLEARFLASH FILERESET PARAMETERSARE YOU SURE?YES NO
SECTION 4 Restricted Access Mode User Guide0855904enb 4/05 m®4–34.0 PasswordCimjet RFID can have password protection of the various Set Mode functions.Passwords are entered using the four soft keys. These keys are:An asterik (*) will be displayed for each digit entered, and the ENTER key should be pressed when the complete password has been typed.The passwords for each access level are fixed. The key sequences are given on the last page of this section. This page may be removed if passwords are being used, and if this manual is freely available.When a password is enabled for a key, Cimjet RFID will request entry of the key sequence before allowing access to the option. The four levels are for access by different user types:• Level 1 - Operators• Level 2 - Line Supervisors• Level 3 - Maintenance Personnel• SYSTEM - MARKEM Personnel and Line Managers1243
SECTION 4 Restricted Access Mode User Guide4–4 m®0855904enb 4/05 4.1 Password ConfigurationOn selection of the PASSWORD option from the top level restricted access menu, the following screen is displayed:• Select CHANGE; the following screen is displayed::The NEXT and PREVIOUS keys are used to scroll through the four access levels. To activate a specific button on any level, press ENABLE with the cursor flashing on the required function (- E---) indicates which functions are available to users of this password level.CHANGELEVEL 1- ----NEXT PREVIOUSENABLE DISABLELEVEL 1 - ----ENABLE DISABLELEVEL 1 - E---
SECTION 4 Restricted Access Mode User Guide0855904enb 4/05 m®4–5In the above example, LEVEL 1 has access, via the level 1 password, to the SELECT PRODUCT option (Button 1).The underscores on the screen indicate which function button is associated with the button numbers shown at the beginning of this section.For example, reading from left to right, the first underscore activates the Restricted Setup buttons (ENTER and EXIT pressed at the same time). The next underscores are buttons 1, 2, 3, and 4. Access to the other soft keys and restricted access mode will depend on the other users’ protection level.If all users have a ‘-’ for a particular key (or restricted access), then no password protection will exist on that key.The protection level for the particular user may then be changed using the soft keys.Note: The SYSTEM password, when active, will allow access to change the password settings.
SECTION 4 Restricted Access Mode User Guide4–6 m®0855904enb 4/05 4.2 Password Key SequencesThe Key sequences for each access level are fixed and are as follows:• Level 1 – 2-1-1-1• Level 2 – 2-3-3-1• Level 3 – 4-1-2-3• System 4 – 2-4-4-1CAUTION: If you have password protection to restricted access mode, the SYSTEM user will automatically have access to this mode regardless of the SYSTEM password configuration. The SYSTEM user will be the only user with access to the password configuration menus.Note: Remove this page if this manual is in common circulation and passwords are in use.
SECTION 4 Restricted Access Mode User Guide0855904enb 4/05 m®4–75.0 CycleThis cycle option allows the various elements of the machine to be set into continuous operation (for example: to continuously cycle the Cimjet RFID unit).See the main menu below: • Select CYCLE; the following screen is displayed:To start a cycle:• Press the required soft keyTo stop the cycle:• Press the required soft key againRESTRICTED MACHINESETUP INITPASSWORD CYCLEFEED APPLYCYCLECYCLES/MINFEED/APPLY FEED
SECTION 4 Restricted Access Mode User Guide4–8 m®0855904enb 4/05 6.0 Restricted SetupFrom the main menu:• Press RESTRICTED SETUPThe following screen is displayed:7.0 Set ParametersThis option allows various parameters to be viewed and changed.From Restricted Setup menu:• Press SET PARAMETERSThe Set Parameters screen is displayed:The operator can change:• Feeder Parameters• Communications Parameters• Machine OptionsSET NODESSET SELECTPARAMETERS LANGUAGEFEEDER COMMS.MACHINEOPTIONS TAG
SECTION 4 Restricted Access Mode User Guide0855904enb 4/05 m®4–98.0 Communications ParametersThese parameters configure the Communications port.From the Set Parameters screen:• Press COMMSThe first parameter is displayed:.• Press CHANGE to select a different optionSee the following table for a full list of available communications parameters.FEEDER COMMS.MACHINEOPTIONS TAGCHANGEEMULATION MODECIMCOMMSNEXT PREVIOUS
SECTION 4 Restricted Access Mode User Guide4–10 m®0855904enb 4/05 *Does not apply to Cimjet RFIDTable 4–1 Communications ParametersParameter DescriptionEmulation ModeRange: CIMCOMMS, EMULATION Z or SDefault: CIMCOMMSDetermines whether the Cimjet RFID Host communication channel is set to respond to CIMCOMMS protocol or desktop EMULATION protocolComms BaudRange: 2400, 4800, 9600, 19200, 38400, 57600, 115200Default : 19200Host communications link baud rateComms LinkRange: RS232 ETHERNETDefault: RS232Host communication link typeComms ModeRange: LOCAL, SLAVEDefault: LOCALIn SLAVE mode, the Cimjet RFID responds to remote product select commandsNetwork Node*Range: 1 to 31Default: 1 (RS232 operation)Transfer TimeoutRange: 30 seconds to 10 minutesDefault: 30 secondsThis allows the download transfer timeout to be increased
SECTION 4 Restricted Access Mode User Guide0855904enb 4/05 m®4–119.0 Machine Options ParametersThese parameters configure the machine options available.From the Set Parameters screen:• Press MACHINE OPTIONSThe following screen is displayed:This screen provides access to:• Applicator Parameters• Machine Options• Laser Setup ParametersFEEDER COMMSMACHINEOPTIONS TAGAPPLICATORMACHINECONFIG
SECTION 4 Restricted Access Mode User Guide4–12 m®0855904enb 4/05 9.1 Machine Configuration ParametersThese parameters configure various machine setup options:From the Machine Option screen:• Press MACHINE CONFIGThe first parameter is displayed: The options can be accessed by using the NEXT and PREVIOUS soft keys.APPLICATORMACHINECONFIGCHANGEMACHINE TYPECIMJET RFIDNEXT PREVIOUS
SECTION 4 Restricted Access Mode User Guide0855904enb 4/05 m®4–13Table 4–2 Machine Configuration ParametersParameter DescriptionMachine TypeRange RFID: 306, 311, 312, 313, 314P, 316, 321, 331, 334, 342, 344, 345, 346, 2112, 2113, 2132, 2341, 2422, Cimpak 300Default: RFIDThese options are for the Cimjet series machines and define the Applicator type fitted.Database ModeRange: LOCAL RAM, Host PCDefault: LOCAL RAMCimjet RFID has two methods of product selection:Local RAM Mode: Cimjet RFID selects tags resident in the local memoryHost PC Mode: Cimjet RFID requests the required data from the Host PCSensor DebounceRange: 0 to 2000Default: 0 Delays the response to external sensorsThis is useful, for example, if the shrink wrap on a product is causing the product sensor to trigger a number of times for each pack. By setting a higher Sensor Debounce value, Cimjet RFID only responds to signals that stay on or off for the debounce time.Enable Counts in RunRange: Yes, NoDefault: YesAllows the product counts to be displayed on the RUN Mode screen.Test In RunRange: Yes, NoDefault: YesMost applicators provide a TEST option in RUN Mode that allows a tag to be fed without an external signal. Set to No to disable this function.
SECTION 4 Restricted Access Mode User Guide4–14 m®0855904enb 4/05 Allocation WarningRange: Off, OnDefault: OffIf set to On, a warning is displayed when an allocation runs out.Measurement UnitsRange: Metric, ImperialDefault: MetricStyle in which measurements are displayed, either Metric or ImperialFilter SelectRange: Off, OnDefault: OffIf set to On, it allows operator to search for a product using a filter. Example: first letter of the product name A* or 3*Only product names beginning with A or 3 will be displayed.Allocation AbortRange: On, OffDefault: OffAn allocation set from CimControl® can be stopped before it is completed.Log Feed Data*Range: No, To File, RealtimeDefault: NoStatus OutputRange: None, Apply complete or Cycle completeDefault: NoneUsed with external control systemsStatus Output ResetRange: Product Select/UD, Apply, Reset InputDefault: Product Select/UDThis determines which function will be used to reset the Status Output.CimComms Status ResetRange: Product Select/UD, Apply, Reset InputDefault: Product Select/UDThis determines which function will be used to reset the CimComms Status Word.Used with either Cimcomms or ASCII Comms status messagesTable 4–2 Machine Configuration ParametersParameter Description
SECTION 4 Restricted Access Mode User Guide0855904enb 4/05 m®4–15Note: For full information on the last five parameters, please see Section 7 – Technical Information.*Does not apply to Cimjet RFIDCompatibility ModeRange: On or OffDefault: OnThis determines if the CimComms Status Reset function is used or not.Product Select Input*Range: On, OffDefault: OffKey BeepRange: Yes, NoDefault: NoWhen a key is pressed, a ‘beep’ noise is produced.Table 4–2 Machine Configuration ParametersParameter Description
SECTION 4 Restricted Access Mode User Guide4–16 m®0855904enb 4/05 9.2 Applicator ParametersThese parameters configure various applicator setup parameters.*Does not apply to Cimjet RFIDTable 4–3 Restricted Setup/Set Parameters/Machine Options/ ApplicatorParameter DescriptionOperation ModeDefault: On-demandSelects from Auto Apply, Pre-fed, and On-demand Mode. These modes are described in Section 2.Blow TimeDefault: 50Sets the duration of the blow used to apply the tag. This should be kept as short as possible while maintaining reliable tag application. It is recommended that the Blow Time is on for the time it takes the tag to blow from the grill to the product.Settling TimeDefault: 0This parameter is used to allow the tag to settle to the applicator grill before the tag is applied to the product.Apply DelayDefault: 25This parameter allows the application of the tag onto the pack to be delayed. Used for positioning.Head Lift DelayDefault: 140On Cimjet RFID, this is used to time the cylinder for the reject mechanism.Op Vacuum Delay*Default: 100
SECTION 4 Restricted Access Mode User Guide0855904enb 4/05 m®4–1710.0 Feeder ParametersThese parameters configure options in the Cimjet RFID for tag adjustment, motor speed, and optic sensor position.Table 4–4 Restricted Setup/Set Parameters/FeederParameter DescriptionDarkness %*Default: 100Backfeed Speed*Default: 150Feed Adjust Default: -50 Adjusts the position of the leading edge of the tag on the peel edgeBackfeedDefault: 0 Backfeed must remain at 0 for Cimjet RFID.Ribbon Sensor*Feed SpeedDefault: 150Feed Speed (mm/s) is the time taken for the tag to pass the nip roll.Optic PositionDefault: NEWSensor location prevents tag gap from stopping in front of sensor (refer to Section 6, paragraph 3.0).Optic AdjustDefault: 0 If the tag gap happens to stop in the Tag Gap sensor, this will cause feed problems. In cases where this happens, the Tag Gap sensor can be moved to a new position 10mm (.394”) lower.The Optic Adjust parameter should then be adjusted by -100 to compensate. NOTE: This parameter should not be adjusted for any other reason.Direction*Default: 0Ribbon Save*Default: None
SECTION 4 Restricted Access Mode User Guide4–18 m®0855904enb 4/05 *Does not apply to Cimjet RFIDFeeder HandRange: LEFT, RIGHTDefault: LEFTDefines on which side of the feeder the image is alignedTable 4–4 Restricted Setup/Set Parameters/FeederParameter Description
Cimjet ® RFIDOperation/Service Manualm®SECTION 5Operating Modes
SECTION 5 Operating Modes0855904enb 4/05 m®5–11.0 Operating ModesThe Cimjet RFID can be fitted with various applicator modules to suit specific applications. The application may require that tags be applied to the top, front, side, front and side or top and side of the product packs. The type of application required and the number of packs/minute will determine which style of applicator is best suited for the job.In most cases, the Apply sequence is triggered by a sensor mounted on the transport conveyor.In some special applications, the Apply sensor may be dispensed with and the required functions performed using a serial communications link.Three factors determine the position of the tag on the pack:• The position of the applicator relative to the conveyor• The position of the sensor• The setting of the Apply Delay timerAny one of these factors can affect the position of the tag placement in the direction of the product motion.A suitable combination of these factors must be determined. Note: The machine should, in most cases, be mounted square to the products. 2.0 Application CycleThree options are normally available, depending on the applicator being used:Auto Apply: Feed sensor onlyPre-feed: Apply sensor onlyOn Demand: Feed sensor and Apply sensorNote: Feed and Apply sensors will only be operational when the Run Mode is implemented, and the dispenser positions the applicator to its Home position.
SECTION 5 Operating Modes5–2 m®0855904enb 4/052.1 Auto Apply ModeThe dispenser detects a product by using the Feed sensor, and begins to feed a tag. During feed, an air assist jet is used to ensure that the tag comes into contact with the applicator apply mechanism.The applicator may be in the form of a vacuum pad or belt-driven applicator.When the feed is completed, the air assist jets hold the tag to the applicator.The applicator waits for the apply delay timer to elapse, then activates the apply mechanismNote: No Apply sensor is used.2.2 On Demand ModeIn this case, the sequence is similar to Auto Apply, except that this time both Feed and Apply signals are used.The Feed sensor is activated and the tag is fed onto the applicator.After the tag is dispensed, Cimjet waits for the Apply signal.The Apply sensor is activated; the applicator waits for the apply delay timer to elapse, and then it applies the tag.
SECTION 5 Operating Modes0855904enb 4/05 m®5–33.0 Connecting External Sensors3.1 Wiring the SensorsThe Feed and Apply sensors are connected to Cimjet RFID via the 9 pin D type connector X23 on the rear of the machine. Depending upon the installation, different wiring configurations can be used. In simple applications using only Feed and Apply sensors, wire the sensors directly to X23.In more complex applications that require a number of connections to X23, it is recommended that a single multi-core cable be run in conduit to a junction box. The junction box can be mounted at a convenient position and individual cables run to the sensors and conveyor control, etc.For full connection details, refer to Section 7 – Technical Information.3.2 Testing the SensorsViewing the status of the inputs in the Engineer Mode Diagnostic screen will test the functionality of the sensors. Take the Cimjet out of Auto Mode; depress the Engineer Mode button, then depress the Display I/O button. The status of the inputs can then be seen.Passing an object in front of the sensor should cause the status to change from OFF to ON.
SECTION 5 Operating Modes5–4 m®0855904enb 4/054.0 Positioning SensorsDepending on the mode of operation, set via the Restricted Parameters menu, the Cimjet RFID can use a combination of Feed sensor only, Apply sensor only, or both Feed sensor and Apply sensor. The sensors must be positioned correctly to obtain the best possible results. Different considerations are required for different operation modes.4.1 Auto Apply Sensor PositionThis mode is useful for applications where the line speed and pack spacing are constant, and the Apply sensor is not required.In this mode, the Feed sensor is used and the tag is applied automatically after the Apply delay timer has elapsed.The Feed sensor should be positioned far enough away from the Cimjet applicator (prior to the tag applicator) to allow enough time for the tag to feed onto the applicator.To achieve this, set the Apply Delay timer to zero and position the sensor so that the tag is firmly and fully applied to the pack as early as possible. Make sure it is applied as close as possible to the nearest edge. Use the Apply Delay timer to fine-tune the tag’s position on the pack. If the conveyor speed varies, the tag position may differ from pack to pack and, in extreme cases, may even miss the pack completely. This can be avoided by using On Demand Mode, which requires both Feed and Apply sensors.
SECTION 5 Operating Modes0855904enb 4/05 m®5–54.2 On Demand Mode Sensor PositionThis option is used when the product conveyor is constantly stopping and restarting, or sometimes slows down due to the weight of the products. In On Demand Mode, a Feed sensor triggers the feeding of the tag and an Apply sensor triggers the application of the tag. When the Apply sensor is triggered, Cimjet waits for the Apply Delay Timer to elapse and applies the tag onto the pack.The Apply sensor position and the Apply Delay parameter setting determine the position of the tag on the pack.The product’s pitch (spacing frequency) and speed determine the position of the Feed sensor. The sensor must be mounted far enough away from the Cimjet applicator (prior to the tag applicator) to allow a tag to be fed before the product reaches the applicator. If this distance is greater than the product pitch, steps must be taken to increase the feed speed or to increase the product pitch.The Apply sensor should be mounted as close to the applicator as possible. This Apply sensor triggers the application of the tag onto the pack. The location of this sensor will set the position of the tag on the pack. A user parameter (Apply Delay) may be used to delay the application of the tag, but the zero delay tag position is set by the sensor position.
SECTION 5 Operating Modes5–6 m®0855904enb 4/055.0 Fitting the SensorsWhen the optimum position of the sensors is determined, mount the sensor firmly in place.6.0 Apply DelayThe Apply Delay can either be set from the Set Mode Parameter screen or from the Restricted Access Mode screen.
Cimjet ® RFIDOperation/Service Manualm®SECTION 6Preventive Maintenance Guide
SECTION 6 Preventive Maintenance Guide0855904enb 4/05 m®6–11.0 General Maintenance and CleaningFor the best performance of your machine, general cleaning must be carried out as a normal part of machine use. This section describes cleaning and maintenance procedures which will help to keep the Cimjet RFID in good working condition.1.1 General InformationCarry out a daily general machine inspection, which should include:• Check all guards to ensure they are correctly fitted using all required fasteners• Check that movement is smooth and that slides and cylinders are not damaged• Check for wear• Check for trapped cabling and pipes• Check for inaccurate tag placement1.2 Positioning of Safety LabelsLabels are placed on the Cimjet RFID in various positions by MARKEM to warn of potential safety hazards. As part of regular maintenance, safety labels must be checked and replaced whenever any are missing or damaged. Refer to Section 1 – General Information for further instructions or information.
SECTION 6 Preventive Maintenance Guide6–2 m®0855904enb 4/05 2.0 Cleaning of All RollersWhen tags are fed, the tag adhesive may bleed onto the backing web. This adhesive can build up on the feed roller, tag nip, and idler rollers which may eventually cause feed problems.To prevent these problems, the machine must be cleaned regularly using a suitable cleaning agent such as Isopropanol. Care must be taken when cleaning to prevent damage to the machine and its delicate components. Cleaning agents which will damage rubber or plastic MUST NOT be used. If in doubt, consult MARKEM.It is recommended that the rollers be cleaned regularly every time the tags are replaced and before using the machine if it has not been operated for several days.• Turn off power to the machine and remove tags• Use a cotton swab or soft cloth, moistened in Isopropanol, to remove any residue from the feed roller and the idler rollersNote: NEVER use abrasive materials or sharp instruments such as screwdriversRefer to safety information in Section 1 – General Information before using the Isopropanol.
SECTION 6 Preventive Maintenance Guide0855904enb 4/05 m®6–33.0 Changing the Tag SizeWhen the tag width size is altered, check the following:• Reposition all the outer tag guide collars to suit the new tag size; the inner collar position should not be moved• Ensure that the web nip roller is in the center of the webWhen the tag height size is altered, check the following:• After webbing up the machine, use the Engineer Mode to “set the tag optic sensor”• Check that the new tag size gap does not stop in the Gap sensor• If the gap between tags does stop in the sensor, the Gap Optic sensor should be moved to the second hole position and the Optic Adjust parameter changed by minus 100 (-10mm) accordingly• Adjust the Feed Adjust parameters, if necessary, to locate the front edge of the tag at the peel beak• Adjust applicator if required
SECTION 6 Preventive Maintenance Guide6–4 m®0855904enb 4/05 4.0 Tag Unwind BrakeA spring-loaded dancing arm and rubber friction brake band are used to control the tag supply.Figure 6–1 Supply Reel Brake for Inside-wound TagsEach month, check for wear of the rubber friction brake band. If the brake band or the springs are showing signs of wear, or the brake is not operating correctly, the brake band should be replaced.If the brake is not operating correctly, a heavy supply reel will tend to overrun and introduce slack into the tag supply path.To replace the brake band:• Power off the machine• Turn and lock off the air supply• Remove the tags from the machine• Loosen, but do not remove, the two grub screws in the inner locking ring• Remove the inner locking ring and the inner Perspex disk• Unscrew the screws that secure the brake band to the dancing arm and base plate and fit the new bandWIPE DOWN ARMSPRING FRICTION BANDSPRINGWEB SUPPLY ROLLERFIXING TO BASE PLATEFIXING TO BASE PLATE
SECTION 6 Preventive Maintenance Guide0855904enb 4/05 m®6–55.0 ClutchesThe web take-up roller uses slipping clutches to allow for the differing speeds of rotation required as the diameters of the web take-up change.A special oiled-felt material is used to provide the best performance over a long period. However, as with any slipping clutch arrangement, the friction material must be periodically replaced..Figure 6–2 Web Rewind Roller and ClutchThe above illustration (not to scale) shows the detail of the web rewind roller and clutch.5.1 Replacing the Felt PadsWhen the clutch felt pads need replacement (between intervals of six months to one year), do the following (refer to Figure 6-2):• Remove the plastic end cap (1)• Use a box spanner (deep socket nut driver) (10mm A/F) to remove the nut (2)• Remove spring (4), spacer (3) and washer (5); do not lose or drop these items as they are being removed• Remove the roller (6) and outer clutch plate (7) by sliding off the central shaft• Remove the felt washer (8)• Replace with a new felt washer from the spares kit; this should be oiled already. If the pad has dried out, soak it in Roebuck RB24 oil (from Buck Hickman InOne, U.K.) for 10 minutes, and allow it to drain for 15 minutes before fitting• Replace the roller, washer, spacer and nut and set the clutch torque (see Section 6, paragraph 5.2, “Setting the Clutch Torque”)123456789
SECTION 6 Preventive Maintenance Guide6–6 m®0855904enb 4/05 5.2 Setting the Clutch TorqueAt machine build, the clutch torques are set using a torque gauge. The following procedure should be used to set the torque when a replacement felt is fitted.Note: To set torque (refer to Figure 6-2):• Remove the plastic end cap (1)• Use a box spanner (deep socket nut driver) (10mm AF) on the nut (2) to adjust the torque; turn the nut clockwise to increase torque• To set the torque, first turn the nut counterclockwise until the clutch slips very easily• Next, use a pull scale or a 3-lb. (13.3 Newton) weight; hook the scale or weight to the U-pin; turn the nut clockwise until the clutch is tight enough to hold a 3-lb. pull at a 90 degree angle to the diameter of the roller (refer to number 6 in Figure 6.2)• Replace the plastic end cap when the correct movement has been obtained
SECTION 6 Preventive Maintenance Guide0855904enb 4/05 m®6–76.0 Sensor Adjustment6.1 Low Reel SensorAn optical sensor is used to detect when the supply reel diminishes below a set level. The sensitivity of the sensor is adjusted by a screw on the sensor.6.2 Nip Home SensorThe position of the nip arm is monitored to ensure that the feeder and nip arm are correctly in position before feeding starts.A small, barrel type, inductive sensor is used to sense the position of the rear of the pivoted nip arm.To replace this sensor:• Turn off all power to the machine• Turn off and lock off the air supply to the machine• Remove the rear coverThe sensor is located adjacent to the feed roller drive pulley.• Remove the lock nut and unscrew the sensor• Close the nip roller• Screw in the new sensorNote: There should be a 0.1mm gap between the sensor and the end of nip arm.• Secure the lock nut• Reconnect the sensor wiring• Replace the machine covers• Power on the machine and use the I/O screen to ensure that the sensor is operating correctly
SECTION 6 Preventive Maintenance Guide6–8 m®0855904enb 4/05 6.3 Tag Gap OpticAn optical slot sensor is used to determine if the tags are stopping in the correct position. Infrared light is passed from a transmitter to a receiver on the ends of the sensor. The tags are run through this sensor, and the amount of light passing through the tags or tag gap is recorded as a voltage change and stored as a digital figure which is used by the processor. Cimjet RFID uses stepper motors and will step these at either 8 steps/mm or 12 steps/mm. The backing web in the gap between tags will allow more light to pass through than the backing web and tags together. These voltage levels are used to determine if a tag, backing web and no tags, are present in the sensor.An example of how this process works is described below:Tag size 100mm (3.94”)Tag gap 3mm (.118”)Stepper motor 8 steps/mmWhen the Cimjet RFID feeds datum labels, the processor will record a constant voltage level for 800 (100mm [3.94”] x 8) steps of the stepper motor and then record a rise in the voltage level for 24 steps (3mm [.118”] x 8).This is used to inform the processor when to start and stop feeding.If these levels start to vary, the machine will initiate a tag feed fault.If the tag gap happens to stop in the gap sensor, this will cause tag feed problems. A second hole position for the gap sensor is provided in the base plate for this condition.Two possible optic positions are provided. The standard position is the farthest position away from the beak.If the gap optic has to be moved, the OPTIC ADJUST parameter should be set accordingly to minus 100 (-10mm)After adjustment, reset the gap optic.The gap threshold voltage is the transition voltage where the processor senses that it is transitioning from a tag to a gap or vice versa. The setting for the threshold voltage should be at the midpoint of the gap voltage and the label voltage.
SECTION 6 Preventive Maintenance Guide0855904enb 4/05 m®6–9To view the tag gap optic sensor output voltages:•Press ENGINEER Mode• Press DIAGNOSTICS• Press DISP I/O• Press NEXT; then scroll through the menu until you get to LABEL GAPManually move the label through the sensor. Note the voltage when the sensor is looking through the gap (just webbing material) versus when it is looking through the label on the webbing material. Check that the threshold voltage is set midway between the gap voltage and the label voltage.To check the threshold voltage: In RESTRICTED SETUP:•Press SET PARAMETERS• Press MACHINE OPTIONS• Press MACHINE CONFIG• Press NEXT to scroll through to GAP THRESHOLD VOLTS• Press CHANGE to change the value
SECTION 6 Preventive Maintenance Guide6–10 m®0855904enb 4/05 7.0 Drive BeltsCimjet RFID has a single drive system:• Tag web driveFigure 6–3 Web Drive The illustration shows the position of the stepper motor used and the path of the timing belt.To remove the web drive belt:• Loosen all four screws on the stepper motor• Remove the belt tension by rotating the eccentric cam; loosen the eccentric's fixing screw on the FRONT of the Cimjet RFID and rotate it using the tommy bar hole provided• Remove the beltTag WebDrive
SECTION 6 Preventive Maintenance Guide0855904enb 4/05 m®6–11To replace the web drive belt:Feed the belt into position.• Remember to tighten the motor screws before checking the belt tension• Do not put an excessive amount of tension on the belt as this places undue strain on the motor bearings and will lead to premature wearThere should be approximately 15mm (.591”) of movement in the belt.
SECTION 6 Preventive Maintenance Guide6–12 m®0855904enb 4/05 8.0 Maintaining the Compressed AirThe compressed air supply to the machine may contain moisture. A water trap is provided in the main pressure regulator, and this will require draining at regular intervals prior to machine use. Carry out the following procedures:• Check the water level in the water trap• Place a suitable container under the water trap and drain by pressing the valve pin in the base of the filter• Check all of the air lines for leaks, security and condition• Replace any defective air lines or connectors
Cimjet ® RFIDOperation/Service Manualm®SECTION 7Technical Information
SECTION 7 Technical Information0855904enb 4/05 m®7–11.0 Power ConfigurationBefore installing the Cimjet RFID, ensure that the power supply is correctly configured.The power supply is configured by:• Power connections to the Toroidal transformer located at the rear of the machineThe Cimjet RFID is normally configured with the necessary power connections and fuse fitted to suit customer requirements. If the requirements change, the Cimjet RFID can be quickly reconfigured by modifying the power connections.1.1 Power ConnectorA STASEI2 type connector is used for power. Single phase live, neutral and earth connections are required.• Pin 1 – Live• Pin 2 – Neutral• Ground pin – EarthEnsure that the securing screw for the outer cover is always fitted.The power requirements are 110 - 230V AC, Single phase rated at 375VA continuous, 750VA maximum at switch on.
SECTION 7 Technical Information7–2 m®0855904enb 4/05 1.2 Power ConnectionsThe power connections are made at the terminal located at the rear of the machine.The connection arrangement depends on the supply voltage. The machine can be configured for 115V or 230V by adding or removing the wire link provided. Connect the live (brown) wire, neutral (blue) wire and appropriate link as shown. Figure 7–1 Power TerminalFigure 7–2 Power Connection Arrangement
SECTION 7 Technical Information0855904enb 4/05 m®7–32.0 The Cimjet RFID Main Processor BoardFigure 7–3 Cimjet RFID Main Processor BoardThe main processor board is situated on the rear of the dispenser. This board provides all the processing power, I/O buffering and power for the feed control and general machine control for the Cimjet RFID.Details on the board main components are provided in the following paragraphs:• On-board Connectors•LEDs•Links•Test Points• Fuses• Firmware and RAM• Sensor Voltage AdjustmentX36SW1LD8X18FR3SW2LK3TP10TP6FR1TP3X25TP20X19LD9TP32U12TP7TP27X38X27X9FR7LK17LK8LD15TP5TP34TP12LD4LD21RV2X21TP25X7LD5HI ROMFR4LD10LK9LD7X30TP11X28TP30TB1TP38LK10U16LD12TP26X3X11TP19TP33F1TP40LK7TP1U5LD16TP29LK1X20X16FR5LD11 IMAGE MEMORYX14TP9LD1X29X26LK4X12TP17TP14X22TP37X5LD3LK5X1LD13TP23X13TB2TP4IMAGE MEMORYU10DATABASE MEMORYLD6LK15X15LD17FR2X40TP39X4TP22TP31LO ROMLK6LD2LD20TP18X23TP16TP15TP35X35TP24X17TP2TB1, X29, X30 and X40 are on the other side of the ControlTP8X24U8TP13LK16LD14X8FR6FR8LD18TP36LD19TP21X6RV1TP28
SECTION 7 Technical Information7–4 m®0855904enb 4/05 2.1 On-board ConnectorsTable 7–1 On-board ConnectorsConnector FunctionTB1 Main Power Connector – 12-wayX1 Expansion I/O Connector X2X3 Head Lift SolenoidX4 Totalizing Counter1 – 24VSOL2 – OutputX5Gap Optic Drive1 – Drive2 – 0VA3 – +5VA4 – SenseX8Beacon Outputs1 – Ready (N/O)2 – Warning (N/O)3 – Fault (N/C)4 – 0VPX9Output #5 (N/C) – 2-way Molex Connector1 – Signal2 – 0VPX10X11Output #5 (N/O) – 2-way Molex Connector1 – Signal2 – 0VPX12 External I/O Connector – 25-way D-type SocketX13Output #8 (N/O) – 2-way Molex Connector1 – Signal2 – 0VP
SECTION 7 Technical Information0855904enb 4/05 m®7–5X14Output #8 (N/C) – 2-way Molex Connector1 – Signal2 – 0VPX16 Operator InterfaceX17Output #9 (N/C) – 2-way Molex Connector1 – Signal2 – 0VPX18Output #7 (N/O) – 2-way Molex Connector1 – Signal2 – 0VPX19Reject Mechanism SolenoidOutput #9 (N/O) – 2-way Molex Connector1 – Signal2 – 0VPX20Output #6 (N/O) – 2-way Molex Connector1 – Signal2 – 0VPX22Head/Nip Open – 3-way Molex Connector1 – 24VS2 – Signal3 – 0VSX23 External Sensor – 9-way D-type ConnectorX24 Applicator Input #3 – 2-way Molex1 – 24VSNS2 – SignalX25Low Paper – 3-way Molex Connector1 – 24VS2 – Signal 3 – 0VSTable 7–1 On-board ConnectorsConnector Function
SECTION 7 Technical Information7–6 m®0855904enb 4/05 X26Applicator Input #2 – 3-way Molex1 – 24VS2 – Signal3 – 0VSX27Applicator Input #1 – 3-way Molex1 – 24VS2 – Signal 3 – 0VSX28 External Host Comms Connector – 9-way D-type ConnectorX29 Web Motor Drive – 4-way MolexX31 Internal Microprocessor Pins 1 - 36X32 Internal Microprocessor Pins 37 - 72X33 Internal Microprocessor Pins 73 - 108X34 Internal Microprocessor Pins 109 - 144X35 Internal JTAG PortX36 Auxiliary 24V Output – 2-way1 – 24VP2 – 0VSX37X38 SPI Interface Connector – 20-wayX39X40 Ethernet Option Connector – 12-wayTable 7–1 On-board ConnectorsConnector Function
SECTION 7 Technical Information0855904enb 4/05 m®7–72.2 Input and Output LEDsTable 7–2 Input LEDsInput LED Function Main Processor BoardLD1 Feed and Apply InputLD2 Spare External Input # 1LD3 E-stop MonitorLD4 Guards MonitorLD5 Applicator Input # 3Spare External Input # 2LD6 Low PaperLD7 Applicator Input # 1LD8 Applicator Input # 2LD9 Head/Nip Open
SECTION 7 Technical Information7–8 m®0855904enb 4/05 Table 7–3 Output LEDsOutput LED FunctionMain Processor BoardLD10 FaultLD11 WarningLD12 RejectLD13 BusyLD14 Applicator SpecificLD15 Applicator SpecificLD16 Applicator SpecificLD17 Applicator SpecificLD18 Applicator Specific
SECTION 7 Technical Information0855904enb 4/05 m®7–92.3 Processor Board LinksTable 7–4 Processor Board LinksLink Number FunctionLK1 Battery LinkLK2LK3Dump Valve Link (Default Link in)Remove this link to enable remote dump valve control via X12 connectorFor links LK4 to LK8, configure respective outputs for:Link positions – 1-2,3-4 +24VLink positions – 2-3,4-5 Volt-free operation (Default)LK4 Ready Output – 5-way linkLK5 Fault Output – 5-way linkLK6 Warning Output – 5-way linkLK7 Reject Output – 5-way linkLK8 Spare Output #1 – 5-way linkLK9Motor Safety Interlock (Default Link in)Remove link to enable remote enable/disable of the motor voltage via X12 connectorLK11 – LK14LK 15Boot ROM configuration (Default A)A = On Board ROM (U2 & U3)B = Socketed ROM (U5 & U8)LK16Expansion ROM configuration for U5/U8 (Default A)A = FlashB = EPROM
SECTION 7 Technical Information7–10 m®0855904enb 4/05 LK17Bootstrap link (Program upgrade via RS232)A = DefaultB = Bootstrap enabledTable 7–4 Processor Board LinksLink Number Function
SECTION 7 Technical Information0855904enb 4/05 m®7–112.4 Test PointsWARNING: Only qualified personnel are allowed to use the Test Points to check the board operation. All precautions must be taken to prevent possible injury and/or damage to the product.Table 7–5 Test PointsTest Point FunctionTP1 0VPTP2 0V (Logic supply)TP3 Reject Mechanism Solenoid – PWM Switched OutputTP4 Reject Mechanism Solenoid – On/Off Switched OutputTP5 Counter Out – Output for Optional HardwareTP7 Tag Gap – Analogue Sensor OutputTP8 Tag Gap – 0VTP10 0VPTP11 24V – Regulated 24V SupplyTP14 35VU – Unregulated Supplyused to generate both 24V and 5V SuppliesTP15 +5V Logic SupplyTP16 Paper Steps – Stepper Clock Signal – Tag WebTP17 Direction Paper – Stepper Direction Signal – Tag WebTP18 Paper Stepper Ref. – Stepper Current Demand – Tag WebTP22 0V – (Logic Supply)
SECTION 7 Technical Information7–12 m®0855904enb 4/05 TP23 232/485 – Output for RS232/485 Selection for Comms Port (Active High for RS232)TP24 TX Data (TXD0) – Comms Port RS232 Output Data TP25 RX Data (RXD0) – Comms Port RS232 Input Data TP26 +VM – Motor Voltage (Nominally +42V Unregulated)TP27 0VM – Motor Voltage GroundTP28 0VI – Isolated 5V Supply GroundTP29 5VI – Isolated and Regulated 5V SupplyTP35 SYSCLK – 20MHz Clock to PLD DeviceTP36 Development Use OnlyTP37 Development Use OnlyTP38 Development Use OnlyTP39 Development Use OnlyTP40 Ethernet Enable (Active Low)Table 7–5 Test PointsTest Point Function
SECTION 7 Technical Information0855904enb 4/05 m®7–132.5 FusesTable 7–6 FusesFuse FunctionFR2 24V I/O and Beacon Supplies – 1.35AFR3 24V Solenoid Supply – 0.75AFR4 24V SPI Supply – 0.75AFR5 24V Sensors Supply – 0.75AFR6 Motor/Reject Supply – 4AFR7 5V Isolated Supply – 0.17AFR8 5V and 24V Supplies – 5.0A
SECTION 7 Technical Information7–14 m®0855904enb 4/05 2.6 Firmware and RAMThe Cimjet RFID board supports three different options for machine control software. The software is stored in two ROMS. These will either be Flash ROM or EPROM and will be tagged with a “P” number indicating the software version. The devices will also have a tag indicating HI or LOW.CAUTION: These devices are sensitive to static, and care should be taken not to touch the pins on the external devices. These options are as follows:• On-board Internal Flash ROM• External (Pluggable) Flash ROM• External PROMsThese various options require that the appropriate links are set.See previous pages in this section for the correct configuration.The devices and the sockets both carry an indent or positioning mark; these indents should be matched to ensure the devices are inserted in the correct orientation. Inserting them in the wrong orientation will damage them.The on-board and external flash programs can be upgraded to the latest version by downloading from a PC; the EPROM versions will require new EPROMs to be fitted.Contact your local MARKEM Business Center or Agent for details.
SECTION 7 Technical Information0855904enb 4/05 m®7–152.7 Switch Settings and PotentiometersSW1 Board ResetPotentiometers RV1 and RV2These are used to set the voltage levels for the Tag Gap sensor. The default settings are characteristic of standard tags but may not be appropriate for all applications.The voltage settings can be viewed on the Engineer Mode Diagnostics Screen, and the appropriate adjustments can be made to the voltage potentiometer by passing a tag with backing web, or backing web only in the Gap sensor. The recomended settings are as follows:RV1 Tag Sensor Calibration• Tag and Backing Web <0.5V• Web Only (Tag Gap) >1.5V, <2.5V• Empty >4.0V
SECTION 7 Technical Information7–16 m®0855904enb 4/05 3.0 External ConnectorsInput and output connectors are provided on the rear of the Cimjet RFID.CAUTION: It is essential that the connector dust covers pro-vided with the machine are fitted to all unused connectors to protect against dust and prevent possible static damage to internal components.Power ConnectorPower ON/OFF SwitchFuseCompressed Air Input
SECTION 7 Technical Information0855904enb 4/05 m®7–173.1 X28 Communications (Comms)This is a 9-pin miniature D-type connector.The X28 port supports RS232 and RS485 comms.It provides communication to CimControl, Host PC, Mainframe or PLC and is also used for Emulation Mode.Figure 7–4 shows suitable RS232 cables for connecting your PC to the Cimjet RFID. For RS485 wiring details, please refer to Section 10 – Parts Illustrations and Schematics.Figure 7–4 PC to Cimjet RFID - RS232 CableTable 7–7 Comms Port ConnectionsPin Number Description1 TXD0/485+2 RXD0/2323 TXD0/2324 RXD0/485-50V (Isolated)6No Connection7 RXD0/485+80V9 TXD0/485-2352352352379-WAY PORT CONNECTION25-WAY PC PORT MALE9 WMALE9 WMALE9 WMALE25 WCIMJET PC
SECTION 7 Technical Information7–18 m®0855904enb 4/05 3.2 X23 External Sensor ConnectionThis is a 9-pin miniature D-type connector.The X23 sensor port provides connection to external sensors, such as the Feed and Apply sensors.The wiring requirements depend on the type of applicator used.The Inputs are designed to operate with PNP sensors or volt-free contacts. If external voltage is used, it must not exceed 30VDC.Where volt-free contact is used, the contact should be wired between the input pin and one of the 24V supplies on the connector.For example: Feed signal Pins 1 and 2Table 7–8 External Sensor ConnectionsPin Number Description1 + 24V2 Feed Sensor Input30V4 + 24V5 Laser Gate Input (LAS-G-IN)Optional Serial/Laser Board Required60V7 Product Gone Sensor(Spare Input SP-EXT-IN1)8 Apply Sensor(Spare Input SP-EXT-IN2)90V
SECTION 7 Technical Information0855904enb 4/05 m®7–193.3 X12 External I/OThis is a 25-pin miniature D-type connector.The X12 connector is used for additional machine control and monitoring signals, such as fault and warning signals, which can be used for controlling beacons or for linking to the conveyor control system.Machine outputs can be configured to operate as volt-free contacts or as 24VDC outputs. The mode of operation for each output may be configured individually. A link on the mother board is used to select the operating mode (refer to Section 7, paragraph 2.3 Processor Board Links).• The volt-free outputs can source up to 1 amp at a maximum of 30 VDC• In 24V mode, the Cimjet can supply up to 1 amp total across all the outputs using the 24V supplyA number of additional connections are provided:Motor SafetyWhen LK9, on the mother board, is removed, the motor safety connections on X12 must be connected. The relay or output used must be capable of dealing with 35VDC at 3 amps.Dump Valve InterlockWhen LK3 on the processor board is removed, this allows the two dump valve interlock connections on X12 to be used to control the dump valve output. Dump valves are only used on applicators requiring a hard-wired dump valve to make the machine safe.The external contact must be capable of handling 0.25 amps at 24 VDC.Safety Module ConnectionsThe 24V, 0V, E-stop and guard connections allow an optional safety module to be provided for applicators where the level of risk requires a hard-wired safety circuit. The N/O or N/C state indicates the state of the circuit when the Cimjet RFID is powered up and operating in a fault/warning free condition.Note: N/O = Normally Open, C = Common, N/C = Normally Closed
SECTION 7 Technical Information7–20 m®0855904enb 4/05 * Pins valid when optional serial/laser board installedTable 7–9 Safety Module ConnectionsPin Number DescriptionVolt-free Mode +24V Mode1 Ready (RDY) (N/O) Ready (+24V) (LK4)2 Ready (C) 0V3 Fault (N/O) Fault (+24V) (LK5)4 Fault (C) 0V5 Fault (N/C) Fault (+24V)6 Warning (N/O) Warning (+24V) (LK6)7 Warning (C) 0V8 Warning (N/C) Warning (+24V)9 Reject (N/O) Reject (+24V) (LK7)10 Reject (C) 0V11 Busy (N/O) SPOUT (+24V) (LK8)12 Busy (C) 0V13* +5V14* 0V15 Motor Safety + (+42V) (LK9)16 Motor Safety - (42V - SW)17 Dump Valve Interlink (24V) (LK3)18 Dump Valve Interlink (24V - SW)19 +24V20 E-stop (Monitor I/P Only)21 Guards (Monitor I/P Only)22 0VP23* TXD2 (RS232 Optional)24* RXD2 (RS232 Optional)25* GND (RS232 GND)
SECTION 7 Technical Information0855904enb 4/05 m®7–214.0 Status OutputThe status output can be configured to inform an external control system of various conditions.• An example is when the Cimjet RFID has completed feeding the last tag or when the Cimjet RFID has completed an apply cycle; the status output can then be reset by one of the user options in the restricted access menu, machine configure parameters.• 24V Output (N/O) or (N/C) contacts switched by the Cimjet RFID• Connections on X44 (N/O) or X45 (N/C) – 2-pin Molex connectors on the serial/laser board• Pin 1 – +24V• Pin 2 – 0VFor further information on status signals, please refer to the CimComms Protocol Documentation, which is obtainable from MARKEM or can be downloaded from MARKEM.com: http://www.markem.com/index.jsp
SECTION 7 Technical Information7–22 m®0855904enb 4/05 5.0 Status Reset InputIn some cases, it is necessary to have secure interlocking of the Cimjet RFID with external control systems. The Status Output is used to do this.For example, it may be necessary for the external control system to know when the Cimjet RFID has finished feeding the last tag in order for it to accept the next feed tag signal. The Status Output can be configured to do this. This output can be reset by several different means, one of which is by the Status Reset Input.This input is normally switched by the external control system.Note: This is only available if the optional serial/laser board is fitted.Connections on X43 – 3-pin Molex connector on the serial/laser board• Pin 1 – 24V DC• Pin 2 – Signal• Pin 3 – 0VSignal can either be volt-free, using pins 1 and 2, or a 24V signal from an external source such as a PLC, using pins 2 and 3.This option can be activated from the Restricted Access\Machine Configure parameters.For further information on status signals, please refer to the CimComms Protocol Documentation, which is obtainable from MARKEM or can be downloaded from MARKEM.com.http://www.markem.com/index.jsp
SECTION 7 Technical Information0855904enb 4/05 m®7–236.0 Display I/OThe Diagnostic Display I/O function allows the operator to monitor the status of the machine inputs and to activate the machine outputs for testing purposes.These functions can be accessed from the Engineer Mode screen under Diagnostics.• Select ENGINEER MODE• Select DIAGNOSTICSThe I/O screen can be extremely useful when fault finding.A full description of the functionality of the inputs and outputs follows:ENGINEERMODEDATABASE PARAMETERSDIAGNOSTICS MANUALTEST SET TAGFEED OPTIC
SECTION 7 Technical Information7–24 m®0855904enb 4/05 7.0 InputsThe functionality of various sensors and other inputs can be tested by viewing their status on the Engineer Mode - Diagnostic screen.• Select Disp I/O from the Engineer Mode - Diagnostic screenThe inputs screen is displayed:The status of Applicator Inputs depends on the type of applicator fitted. The applicator inputs are listed in the individual applicator sections, Table 7-10.DISP I/O TIMINGSINPUTS 1FEED ONNEXT PREVIOUS
SECTION 7 Technical Information0855904enb 4/05 m®7–25.Table 7–10 Diagnostic Screen - InputsInput DescriptionFeedIndicates the condition of the Sensor signal to start the feed or feed and apply sequenceStatus: On/OffSpare Input Applicator-specificSpare Input Applicator-specificSpare Input Applicator-specificApplyIndicates the condition of the Sensor signal to start the apply sequenceStatus: On/OffLow WebIndicates the condition of the Low Paper warning sensorStatus: On/OffSpare Input Applicator-specificSpare Input Applicator-specificNip ClosedIndicates the condition of the feeder and Feed Roller Nip sensor.Status: On/OffStatus ResetIndicates the condition of the Status Reset function; this can be a signal from an external device, such as a PLCStatus: On/OffTag GapIndicates the voltage levels from the Tag Gap sensor; these levels will change as tags or backing web are present in the sensorStatus: 0V - 4.5V
SECTION 7 Technical Information7–26 m®0855904enb 4/05 *Does not apply to Cimjet RFIDSerial Laser* Chan 2 Database Size Displays the size of database fitted,such as 512KSoftware VersionDisplays the current release of firmware being used in the machine, such asP2850 - 11/07/01Board Revision Displays the type of processor board fitted, such as REV DTable 7–10 Diagnostic Screen - InputsInput Description
SECTION 7 Technical Information0855904enb 4/05 m®7–278.0 Outputs• Select Disp I/O from the Engineer Mode - Diagnostic screenTo select the Outputs screen:• Press the soft key next to INPUTSThe Outputs screen is displayed:The condition of the outputs can be changed by using the TOGGLE soft key.DISP I/O TIMINGSINPUTS 1FEED OFFNEXT PREVIOUSOUTPUTS TOGGLEREADY OFFNEXT PREVIOUSOUTPUTS TOGGLEREADY ONNEXT PREVIOUS
SECTION 7 Technical Information7–28 m®0855904enb 4/05 ASCII Comms connectionsThe ASCII Comms function can be initiated from a Transport control PLC or other host system. In all cases, the RS232 connections are the same.The ASCII Comms option should be selected in the Laser parameters.The ASCII Comms connections are the same as for a Wand scanner; the distinction between the two options is made when setting up the laser parameters.The ASCII RS232 Comms are connected via the 25-way, external I/O connector (X12) on the rear of the machine.• Pin 23 – TXD2 (RS232 Optional)• Pin 24 – RXD2 (RS232 Optional)• Pin 25 – RS232 GroundTable 7–11 Diagnostic Screen - OutputsOutput DescriptionReady An input for the conveyor PLC or for a Beacon lampWarning An input for the conveyor PLC or for a Beacon lampReject An input for the conveyor PLC or for a Beacon lampMachine Busy An input for the conveyor PLC or for a Beacon lampSpare Output Applicator-specificSpare Output Applicator-specificSpare Output Applicator-specificSpare Output Applicator-specificSpare Output Applicator-specificReject Mechanism Activates the Reject MechanismStatus OutputStatus output is activated after a status comms message has been sent; output can be tested by activating the Toggle soft key
SECTION 7 Technical Information0855904enb 4/05 m®7–299.0 Pneumatics9.1 Air RequirementsA compressed air supply is required by the Cimjet RFID to drive the applicator module. This must be air at 6 Bar and should be: dry, uncontaminated air, and not lubricated.A filter regulator assembly is fitted to the base of the stand; this is comprised of a manual isolation valve, a water trap, pressure regulator, and dump valve. The air supply is via a 6mm or 8mm flexible pipe.9.2 Compressed Air RequirementsWARNING: Do not adjust the regulator pressure under any circumstances. Doing so could make the Cimjet RFID unsafe.A filter regulator is provided as standard and includes:• Isolation value (non-lockable)• Pressure regulator• Pressure indication dial (0-10 bar)• Filter (micro mesh)• Water trapThe unregulated supply goes to the Cimjet RFID dispenser. The regulated supply goes to the applicator.
SECTION 7 Technical Information7–30 m®0855904enb 4/05 Figure 7–5 Air Filter/Regulator UnitA 6mm (.236”) push fitting is provided to accept flexible pipe.The supply should be at 6.2 Bar (90psi). It should also be dry, clean, and not lubricated.The regulator unit provides:• a regulated air supply for the applicator(Plug on Cimjet RFID)TO DISPENSERTO APPLICATOR
SECTION 7 Technical Information0855904enb 4/05 m®7–31The Tag Reject Mechanism has a separate air regulator which is mounted inside the dispenser cover next to the solenoid valve that operates it.Figure 7–6 Air Regulator and Solenoid Valve for Tag Reject Mechanism The air pressure for the Tag Reject Mechanism does not normally have to be adjusted and should be set to 3.5 to 4.0 Bar.
SECTION 7 Technical Information7–32 m®0855904enb 4/05
Cimjet ® RFIDOperation/Service Manualm®SECTION 8Troubleshooting Guide
SECTION 8 Troubleshooting Guide0855904enb 4/05 m®8–11.0 Error Messages in Auto ModeIf a fault occurs, the Cimjet RFID comes out of Auto Mode and the error message is displayed. This includes a suggestion on how to clear the fault. For example:When Cimjet RFID is in error, the machine ready output is opened and the fault output closes.The following tables list the errors that can occur, together with the remedial action required to rectify the fault. If the fault cannot be cleared, refer to Section 7 – Technical Information for further details, or seek qualified MARKEM technical assistance.FAULT 03: NIP OPEN CHECK NIP THEN PRESS AUTO
SECTION 8 Troubleshooting Guide8–2 m®0855904enb 4/05 2.0 Power-up Error MessagesThese errors can be generated when the Cimjet RFID is powered up. If the battery backed RAM is corrupt, one of the following messages will be displayed:Table 8–1 Power-up Error MessagesMessage Indication/ActionParameters LostSetup parameters are corruptCheck all setup parameters to ensure correct operationMemory LostParameter database has become corruptRe-power the machine while pressing the Enter and Exit keys at the same time; this will clear any corruption in the processor
SECTION 8 Troubleshooting Guide0855904enb 4/05 m®8–33.0 Start-up Error MessagesTable 8–2 Start-up Error MessagesMessage ActionLow Web Indicates that the tag supply is getting low; this is only a visual warning and does not stop Cimjet RFID operationNo WebThe tag gap sensor is not detecting tags. If tags are loaded, check that the tags are passing through the tag gap optic sensor. If tags are present, reset the tag gap optic from the Engineer Mode ParametersNip Open Ensure that the nip roller has been secured back in placeMissing TagThe Cimjet RFID has detected that there are tags missing from the web. This can cause products to be untagged. Check the tag stock for missing tags and replace the reel if necessary.
SECTION 8 Troubleshooting Guide8–4 m®0855904enb 4/05 4.0 Other Error MessagesYou may see other errors, such as a CYLINDER FAULT, which are associated with the applicator. A complete list of all Cim* series machine error messages follows:Table 8–3 Other Error MessagesFault Number Description/Action01 NO WEBCHECK TAG SENSOR THEN PRESS AUTO03 NIP OPENCHECK NIP THEN PRESS AUTO04 CYLINDER FAILED TO RETURN HOMEPRESS AUTO05 MISSING TAGCHECK TAG SUPPLY THEN PRESS AUTO06 MISSING GAPCHECK TAG SENSOR THEN PRESS AUTO07 PACK SPACINGINCREASE SPACING THEN PRESS AUTO08 LOW AIRCHECK AIR SUPPLY THEN PRESS AUTO09 E-STOPRELEASE E-STOP THEN PRESS RESET TO CLEAR10 PAD NOT HOMEPUSH PAD HOME THEN PRESS AUTO11 GUARD OPENCLOSE GUARD THEN PRESS RESET
SECTION 8 Troubleshooting Guide0855904enb 4/05 m®8–512 NO PRODUCT DETECTEDPRESS AUTO17WARNING: ALLOCATION COMPLETED SEND NEW ALLOCATION OR PRESS AUTO TO CLEAR18 APPLICATOR ARM NOT HOME PRESS AUTO19 NO TAG HAS BEEN DETECTED ON THE APPLICATORPRESS AUTO20 PAD HAS FAILED TO RETURN HOMEPRESS AUTO22 CYLINDER 1 TIMED OUTPRESS AUTO23 CYLINDER 2 TIMED OUTPRESS AUTO24 PAD ROTATE TIMEOUTPRESS AUTO25 APPLICATOR OBSTRUCTED IN CYCLEPRESS AUTO26 NO REJECT TAG AVAILABLEPRESS AUTO31 SENSOR MODE/CYCLE 1 EXPECTED/CYCLE 2 DETECTED.PRESS AUTO32 SENSOR MODE/CYCLE 2 NOT DETECTEDPRESS AUTO33 SENSOR MODE/PALLET PRESENT/REMOVED IN CYCLE 1PRESS AUTO34 SENSOR MODE/CYCLE 2 INPUT BEFORE EXPECTEDPRESS AUTOTable 8–3 Other Error Messages
SECTION 8 Troubleshooting Guide8–6 m®0855904enb 4/05 35 PLC MODE/CYCLE 2 DETECTED/NO CYCLE 2 DEFINEDPRESS AUTO36 HOST PRINT/CYCLE 2 DETECTED/ NO CYCLE 2 DEFINEDPRESS AUTOTable 8–3 Other Error Messages
SECTION 8 Troubleshooting Guide0855904enb 4/05 m®8–75.0 Communications ProblemsIf you cannot download information from your host PC, check the following:RS232 and RS485• The correct cable is in use • The cable is connected to the correct host port on the Cimjet RFID• Ensure that the cable has no broken wires or shorts between wires• Check that the communications parameters for the Cimjet RFID and the host computer matchThese are:Communications Speed (Baud Rate) This is set in Restricted Access ModeData Bits, Stop Bits and ParityCimjet RFID always uses 8 data bits, 1 stop bit and No parity• The Cimjet RFID is set for the correct communications type, such as RS232 or RS485• The correct protocol is being used, such as (CIMCOMMS or EMULATION) in restricted mode• If a non-MARKEM host system is being used, ensure that it is controlling TX-enable correctly and that there are no pauses in the middle of message transmissions
SECTION 8 Troubleshooting Guide8–8 m®0855904enb 4/05 6.0 Tag Feed ProblemsTag feed problems can be caused by several things such as:• Machine being incorrectly webbed• Drive belts slipping• Stepper motor stalling• Faulty gap sensor• Incorrect parameter settingsIf, for example, the stopping position was consistently wrong, the most likely cause would be the parameter settings, such as the feed distance.If the stopping position is inconsistent, the cause is more likely to be another possibility, such as the drive belt slipping or stepper motor stalling.6.1 Incorrect Tag Stopping PositionIf the tag stopping position is incorrect after datum tags have been fed and the stop position is consistent, check the following:•FEED ADJUST parameter•BACKFEED parameter (should always be set to 0 for Cimjet RFID)See the print parameter information in Section 4 – Restricted Access Mode User Guide.6.2 Erratic Tag FeedingIf the tags are feeding erratically, the gap optic settings may need adjusting. To set the gap optic, carry out the following procedure:• Press ENGINEER MODE• Press SET TAGS OPTICThe machine will now feed datum tags and will determine the optimum sensor signal for the tag/web and web.• Ensure that the Outer tag guide collars are set to the width of the tag size being used, as this will stop the tag from tracking in and out of the gap sensorNote: Do not adjust the Inner collars as these are set to a fixed distance from the baseplate.
SECTION 8 Troubleshooting Guide0855904enb 4/05 m®8–96.3 Inconsistent Tag Stopping Position6.3.1 If the Tag Stops in the Correct PositionIf the tag stops in the correct position when datum tags are fed, but the stop position is inconsistent after this, do the following:• Check that the tag gap is not stopping in the Tag Gap Optic; this may be purely coincidental because of the tag size, but it will cause feed problems• If this happens, move the sensor to the alternative position on the baseplate and amend the Optic adjust parameter accordinglySee the feed parameter information in Section 4 – Restricted Access Mode User Guide. • Drive problems, such as drive slippage, could also cause variations in tag stop position• Check that the nip roller is positioned in the center of the tag• Check that the drive roller is clean• Check that the dancer arm is operating6.3.2 If the Tag Stops in an Inconsistent PositionIf the tag stops in an inconsistent position after a datum feed, the gap sensor threshold voltage may need to be adjusted. Press ENGINEER ModePress DIAGNOSTICSScroll through DIAGNOSTICS to INPUTSScroll through INPUTS to LABEL GAPMove the label up and down through the label gap sensor• Record the voltage when the sensor is looking through the gap• Record the voltage when the sensor is looking through the labelCalculate: (gap voltage + label voltage) ÷ 2 = gap threshold voltageTo check the threshold voltage: In RESTRICTED SETUP, • Press SET PARAMETER• Press MACHINE OPTIONS• Press MACHINE CONFIG• Press NEXT to scroll through menu to GAP THRESHOLD VOLTS• Press CHANGE to update the threshold voltage value to the calculated threshold voltage
SECTION 8 Troubleshooting Guide8–10 m®0855904enb 4/05 7.0 No Driving of TagsCheck the following:• Ensure that the clutches are operating correctly• Check for broken drive belts• If there is no motor voltage, check fuses and motor voltage test point• Ensure the external motor control link is in position - LK9 on the main PCB8.0 Motor StallingTag feed problems could also be caused by the motor stalling.The following problems may be the cause:• The machine is webbed up incorrectly• The brake band mechanism is too tight• Incorrect drive belt tensions• Incorrect clutch tensions• Loose connections to the stepper motors• Seized rollers or loose drive pulleys
Cimjet ® RFIDOperation/Service Manualm®SECTION 9Recommended Spares
SECTION 9 Recommended Spares0855904enb 4/05 m®9–11.0 Recommended SparesPreventive Maintenance Spares Kits are listed below. These are followed by General Spares Kits.1.1 Preventive Maintenance Spares KitsTable 9–1 Roller CleaningPart No. Qty Description5824648 100 Cleaning PadsTable 9–2 Maintenance Parts – 100mm (3.94”) Part No. Qty Description33110BA 1 Felt Washer Kit1116540 1 Nip Roller Assembly33817BA 1 Two-sensor Assembly5825198 1 Brake Band5564717 1 100mm (3.94”) Wide Idler Roller Assembly
SECTION 9 Recommended Spares9–2 m®0855904enb 4/05 1.2 General Spares Kits1.3 Left-hand Change PartsTable 9–3 Basic Spares Dispenser PartsPart No. Qty Description31A104A 1 Tag Gap Sensor5943412 1 Nip Latch Knob31A58A 1 Nip SensorB03876AA 1 Low Web SensorB04297AA 1 Spare Main Fuse (T5A)32621BB 1 Operator Panel Assembly35146BA 1 LCD Display Assembly5564342 1 Solenoid AssemblyTable 9–4 Left-hand Change PartsPart No. DescriptionB05281AA 452-906 Blank InsertB03636AA 453-886 Screwlock 8mm 4B00215AA Fastening M5 x 10mm CapB00216AA M3 Plain WasherB00217AA M3 Shakeproof WasherB001171AA M3 Full NutB05088AA M3 Ext Star Lock W’R RSB03697AA M3 x 20 Skt Set Screw5824954 CIM300 LH Cover Assembly5710372 LH Outside/inside Wound5364271 D Connector Strip LH5710264 Ident. Label LH
Cimjet ® RFIDOperation/Service Manualm®Section 10Parts Illustrations andElectrical Schematics

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