MTD 11A 439Q755 User Manual LAWN MOWER Manuals And Guides 1107433L
User Manual: MTD 11A-439Q755 11A-439Q755 MTD LAWN MOWER - Manuals and Guides View the owners manual for your MTD LAWN MOWER #11A439Q755. Home:Lawn & Garden Parts:MTD Parts:MTD LAWN MOWER Manual
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Safety • Assembly • Operation • Tips & Techniques • Maintenance • Troubleshooting • Parts Lists • Warranty A OF O AL Model435A shown 21=inch Rotary Mower- Model Series 430 IMPORTANT READ SAFETY RULES AND iNSTRUCTiONS CAREFULLY BEFORE OPERATION Warning: This unit isequippedwith an internalcombustionengineand shouldnot be usedon or nearany unimprovedforest-covered,brushcoveredor grass-coveredland unlesstheengine'sexhaustsystemis equippedwith a sparkarrestermeetingapplicablelocalor statelaws(if any). If a sparkarresterisused,it shouldbe maintainedineffectiveworkingorder by the operator.In theState of Californiathe aboveisrequiredbylaw (Section4442 of the CaliforniaPublicResourcesCode). Otherstatesmay havesimilarlaws.Federallaws applyon federallands.A sparkarrester for the muffleris availablethroughyour nearestengineauthorizedservicedealeror contactthe servicedepartment,RO. Box361131Cleveland, Ohio 44136-0019. PRINTEDIN U.S.A. MTD LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-0019 FORMNO. 770-10179G 12/12/2005 This Operator's Manual is an important part of your new lawn mower, it wiil help you assemble, prepare, and maintain the unit for best performance. Please read and understand what it says. Table of Contents Slope Gauge ....................................................... Safe Operation Practices ................................... Setup and Adjustment ....................................... Operating Your Lawn Mower .............................. Maintaining Your Lawn Mower ......................... 3 4 6 8 10 Troubleshooting ................................................ Safety Labels .................................................... Parts List ........................................................... Warranty ............................................ 12 13 14 Back Cover This OperatorsManualcoversa rangeof productspecificationsfor variousmodels.Characteristicsandfeaturesdiscussedand/orillustratedinthis manualmaynot be applicableto all models.MTDLLC reservesthe rightto changeproductspecifications,designs,and equipmentwithoutnoticeand withoutincurringobligation. Finding and Recording Model Number BEFOREASSEMBLINGYOUR NEW EQUIPMENT,please locate the model plate on the equipment and copy the information to the sample model plate provided to the right. You can locate the model plate by standing at the operating position and looking down at the rear of the deck. This information will be necessary to use the manufacturer'sweb site, obtain assistance from the Customer Support Department,or when contacting an authorized service dealer. Model Number Serial Number MTD LLC P. O. BOX 361131 CLEVELAND,OH 44136 330-220-4683 800-800-7310 ,.wwwmtdpr°ductsc°m Customer Support Please do IVOTreturn purchased, without the unit to the retailer from which it was first contacting Customer Support. If you have difficulty assembling this product or have any questions regardingthe controls, operation,or maintenanceof this unit, you can seek help from the experts. Choose from the options below: • Visit www.mtdproducts.com. Click on the Service & Support menu option. , , , Ser,,q,:° 8 Suppo_': Product P.egistration , @i • Phone a Customer Support Representativeat 1-800-800-7310. • The engine manufacturer is responsible for all engine-related issues with regards to performance, power-rating,specifications, warranty and service. Please refer to the engine manufacturer'sOwner's/Operator's Manual, packed separatelywith your unit, for more information. 2 O Sight and hold this levelwith a vertical tree... o 1= o >:. (13 O3 (13 (13 OO O (-O5 E also O (13 (13 o3 (13 OO o3 I (13 E (]3 (13 o o5 (13 OO O3 (13 -5 C5 O3 ('5 O O3 O5 (13 O E t"b (13 O9 15° WARNING: Engine Exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to State of Californiato cause cancer and birth defects or other reproductiveharm. DANGER: This machine was built to be operated according to the rules for safe operation in this manual. As with any type of power equipment, carelessness or error on the part of the operator can result in serious injury. This machine is capable of amputating hands and feet and throwing objects. Failureto observe the following safety instructions could result in serious injury or death. Children WARNING This symbol points out importantsafety instructionswhich, if not followed,could endangerthe personal i safety and/or property I ofyourselfand others. Read and follow all instructionsin this manual beforeattemptingto operate i this machine. Failure I to comply with these instructionsmay result i in personalinjury.When you see this symbol. i HEED ITS WARNING! Your Responsibility Restrictthe use of this power machine to personswho read, _ understand ano follow the warnings and instructions in this manual and on the machine. Tragicaccidentscan occur if operatoris not alert to presence of children.Childrenare oftenattractedto mowerand mowing activity.Theydo not understandthe dangers.Neverassume thatchildrenwill remainwhereyou lastsawthem. 1. Keepchildrenout of the mowingareaand underwatchful careof a responsibleadultotherthanthe operator. 2. Be alert andturn moweroff if a childentersthe area. 3. Beforeand whilemovingbackwards,look behindanddown forsmallchildren. 4. Useextremecare when approachingblind corners, doorways,shrubs,trees,or otherobjectsthat may obscure yourvisionof a child whomay run intothe mower. 5. Keepchildrenawayfrom hot or runningengines.Theycan sufferburnsfrom a hot muffler. 6. Neverallowchildrenunder14 yearsoldto operatea power mower.Children14 yearsoldand overshouldreadand understandoperationinstructionsandsafetyrulesinthis manualandshouldbe trainedandsupervisedbya parent. General Operation 1. Readthis operator'smanualcarefullyin its entiretybefore attemptingto assemblethis machine.Read,understand, andfollowall instructionson the machineandin the manual(s)beforeoperation.Be completelyfamiliar with the controls andthe proper useof this machinebefore operatingit. Keepthis manualin a safe place forfuture and regularreferenceand for orderingreplacementparts. 2. This machineis a precision pieceof powerequipment, not a plaything.Therefore,exerciseextremecautionat all times.Yourunit has beendesignedto performonejob: to mowgrass. Do not use it for any otherpurpose. 3. Neverallow childrenunder 14yearsold to operatethis machine.Children 14yearsold and overshould readand understandthe instructionsinthis manualandshould be trainedand supervisedby a parent.Onlyresponsible individualswho arefamiliar withthese rulesof safe operationshould be allowedto usethis machine. 4. Thoroughlyinspectthe area wherethe equipmentis to be used. Removeall stones,sticks,wire, bones,toys andotherforeignobjects, whichcould be trippedover or picked up andthrown bythe blade.Thrownobjects can causeseriouspersonalinjury.Plan your mowingpattern to avoid dischargeof materialtoward roads,sidewalks, bystandersandthe like.Also,avoid dischargingmaterial againsta wall or obstruction,whichmay causedischarged materialto ricochetback towardthe operator. 5. Tohelp avoid bladecontact or a thrown objectinjury, stay inoperatorzone behindhandlesand keepchildren, bystanders,helpersand pets at least 75 feetfrom mower whileit is inoperation.Stop machineif anyoneenters area. 4 6. Alwayswearsafetyglasses or safetygogglesduringoperation andwhile performingan adjustmentor repairto protect youreyes. Thrownobjectswhich ricochetcan causeserious injury to the eyes. 7. Wearsturdy, rough-soledworkshoesand close-fitting slacksandshirts. Shirtsand pantsthatcoverthe arms and legs andsteel-toedshoesare recommended.Neveroperate this machinein bare feet,sandals, slipperyor light-weight (e.g. canvas)shoes. 8. Do not put hands or feet near rotatingparts or undercutting deck. Contactwithblade can amputatehands andfeet. 9. A missingor damageddischargecovercan cause blade contactor thrownobject injuries. 10. Manyinjuriesoccuras a resultof the mowerbeing pulled overthe foot duringa fall causedby slippingor tripping. Do not hold on to the mower if you are falling; releasethe handle immediately. 11. Neverpullthe mowerback towardyou whileyou are walking.If you must backthe mowerawayfrom a wall or obstructionfirst look down and behindto avoid trippingand thenfollowthese steps: a. Stepback from mowerto fully extend yourarms. b. Be sure youare well balancedwithsurefooting. c. Pullthe mowerback slowly,no morethan half way toward you. d. Repeatthesesteps as needed. 12. Do not operatethe mowerwhileunderthe influenceof alcoholor drugs. 13. Do not engagethe self-propelledmechanismon unitsso equippedwhilestartingengine. 14. The bladecontrol handle is a safetydevice.Neverattempt to bypassits operation.Doingso makesthe safetydevice inoperativeandmay result in personalinjurythrough contactwiththe rotatingblade. The bladecontrol handle mustoperateeasily in bothdirectionsandautomatically returnto the disengagedpositionwhen released. 15. Neveroperate the mowerinwet grass. Alwaysbe sure of yourfooting. A slip and fall can causeseriouspersonal injury.If you feel you are losing yourfooting,releasethe bladecontrol handle immediatelyand the bladewill stop rotatingwithinthreeseconds. 16. Mowonly in daylightor good artificial light. Walk,never run. 17. Stopthe bladewhen crossinggraveldrives, walksor roads. 18. If the equipmentshouldstartto vibrateabnormally,stop the engineand check immediatelyfor the cause.Vibrationis generallya warningof trouble. 19.Shut the engine off andwait untilthe bladecomesto a completestop before removingthe grasscatcheror unclogging the chute. The cuttingbladecontinuesto rotatefor a fewseconds after the engine is shut off. Neverplaceany part of the bodyin the bladearea untilyou are surethe blade hasstopped rotating. 20. Neveroperate mowerwithoutpropertrail shield, discharge cover,grass catcher,bladecontrol handleor othersafety protectivedevices in placeand working.Neveroperate mowerwithdamagedsafetydevices.Failureto do so can resultin personalinjury. 21. Mufflerandengine becomehot andcan causea burn.Do not touch. 7. Extinguishall cigarettes,cigars, pipesand othersources of ignition. 8. Neverfuel machineindoorbecauseflammablevapors will accumulatein the area. 9. Neverremovegas cap or add fuel whileengine is hot or running. Allow engineto cool at least two minutesbefore refueling. 10. Neveroverfill fuel tank. Filltank to no morethan Y2inch below bottomof filler neckto providefor fuel expansion. 11. Replacegasoline cap andtighten securely. 12. If gasolineis spilled,wipe it off the engine and equipment. Moveunit to another area.Wait 5 minutesbeforestarting engine. 13. Neverstorethe machineor fuel containernear an open flame,sparkor pilot light as on a water heater,space heater,furnace, clothesdryeror othergas appliances. 14. Toreducefire hazard,keepmowerfree of grass, leaves, or other debrisbuild-up.Clean up oil or fuel spillage and removeany fuel soakeddebris. 15. Allow a mowerto cool at least5 minutesbeforestoring. 22. Only use parts and accessoriesmadefor this machineby manufacturer.Failureto do so can result inpersonalinjury. 23. If situationsoccurwhich are not coveredin this manual, use careand goodjudgment. Contactyourdealerfor assistance.Telephone1-800-800-7310for the name of your nearestdealer. Operation General Service: Slope Operation 1. Neverrun an engine indoorsor in a poorlyventilatedarea. Engineexhaustcontainscarbonmonoxide,an odorlessand deadlygas. 2. Beforecleaning,repairing,or inspecting,makecertainthe bladeandall movingparts havestopped.Disconnectthe sparkplug wire andgroundagainstthe engineto prevent unintendedstarting. 3. Checkthe bladeandengine mountingbolts atfrequent intervalsfor propertightness.Also,visuallyinspectbladefor damage(e.g.,bent,cracked,worn) Replacebladewiththe originalequipmentmanufacture's(O.E.M.)bladeonly,listed inthis manual."Use of partswhichdo not meetthe original equipmentspecificationsmay leadto improperperformance andcompromisesafety!" 4. Mowerbladesare sharp andcan cut.Wrap the bladeor wear gloves,anduse extracautionwhen servicingthem. 5. Keepall nuts,bolts, andscrewstight to be surethe equipmentis insafe workingcondition. 6. Nevertamperwithsafetydevices.Checktheir proper operation regularly. 7. Afterstrikinga foreignobject,stop the engine,disconnect the sparkplug wire andgroundagainstthe engine. Thoroughlyinspectthe mowerfor any damage.Repairthe damagebeforestartingandoperatingthe mower. 8. Neverattemptto makea wheel or cuttingheightadjustment whilethe engine is running. 9. Grasscatchercomponents,dischargecover,andtrail shield aresubjectto wear anddamagewhichcould expose movingparts or allowobjectsto be thrown.For safety protection,frequentlycheck componentsandreplaceimmediatelywithoriginal equipmentmanufacturer's(O.E.M.) parts only,listed inthis manual."Use of parts which do not meetthe original equipmentspecificationsmaylead to improperperformanceandcompromisesafety!" 10. Do not changethe enginegovernorsettingor over-revthe engine.The governorcontrolsthe maximumsafe operating speedof the engine. 11. Maintainor replacesafetylabels,as necessary. 12. Observeproperdisposallawsand regulations.Improper disposalof fluidsand materialscan harmthe environment. Slopesare a majorfactor relatedto slip andfallaccidents,which can resultinsevereinjury.Operationon slopes requiresextra caution.If you feel uneasyon a slope,do not mow it.For your safety,usethe slope gaugeincludedas part of this manualto measureslopes beforeoperatingthis unit on a slopedor hilly area.If the slope is greaterthan 15degrees,do not mowit. Do: 1. Mowacrossthe face of slopes;neverup anddown.Exercise extremecautionwhenchangingdirectionon slopes. 2. Watchfor holes,ruts,rocks, hiddenobjects,or bumpswhich can causeyouto slip or trip. Tallgrass can hide obstacles. 3. Alwaysbe sure of yourfooting.A slip andfall can cause serious personalinjury.If you feel you are losingyour balance,releasethe bladecontrol handle immediately,and the bladewill stop rotatingwithin 3 seconds. Do Not: 1. Donot mownear drop-offs, ditchesor embankments,you could loseyour footing or balance. 2. Donot mowslopes greaterthan 15degrees asshown on the slope gauge. 3. Donot mowon wetgrass. Unstablefooting could cause slipping. Service Safe Handling Of Gasoline: 1. To avoid personalinjury or propertydamage useextreme care inhandlinggasoline. Gasolineis extremelyflammable and the vapors are explosive.Serious personalinjury can occur when gasolineis spilled on yourself or your clothes, which can ignite. 2. Wash yourskin andchangeclothesimmediately. 3. Useonly an approvedgasolinecontainer. 4. Neverfill containers insidea vehicle or on a truckor trailer bedwitha plasticliner.Alwaysplace containerson the ground awayfrom yourvehicle beforefilling. 5. Removegas-poweredequipmentfromthe truck or trailer and refuel it on the ground.If this is not possible,then refuel such equipmenton a trailer witha portablecontainer,rather than from a gasoline dispensernozzle. 6. Keepthe nozzlein contactwiththe rim of the fuel tank or container openingat all times until fuelingis complete.Do not use a nozzle lock-opendevice. 5 WARNING This symbol points out important safety instructions, which if not followed, could endangerthe personal safety and/or property of yourselfand others. Read and follow all instructions in this manual before attempting to operate this machine. Failureto comply with these instructions may result in personal injury. When you see this symbol. HEED IT'S WARNING! Your Responsibility Restrictthe use of this power machine to persons who read. understand and follow the warnings and instructions in this manua and on the machine. This OperatorsManualcoversa rangeof product specificationsfor variousmodels.Characteristicsand featuresdiscussedand/orillustratedin this manualmay not be applicableto all models.MTDLLCreservesthe right to changeproductspecifications,designs,and equipment withoutnotice and withoutincurringobligation. 1. Removeanypackingmaterialwhich may be between upperand lowerhandles. a. Pull up and backon upperhandleas shownin Figure3-1.Makecertain the lowerhandleis seated securelyintothe handle mountingbrackets. b. Tightenstar knobssecuringupperhandleto lower handle,Figure3-1.Makesurethat eachcarriage bolt is seatedproperlyin the handle. 2. Locatethe hairpinclipon the weldpin on eachside lowerhandle. Standbehindthe mower Figure3-1: Unfold handleandtighten hardware. a. as if you weregoingto operateit. Yourright hand i correspondsto the right side ofthe mower;your left handcorrespondsto the leftside of the mower. b. Inserta carriagebolt fromthe hardwarepack into the upperhole on the handle mountingbracket, Figure3-2. Securewith one plasticwing nut, also includedthe hardwarepack.Repeaton otherside. Makesureto routecable outsidethe lowerhandle. . Do not crimpcablewhile liftingthe handleup. the accompanying engine manual BEFOREoperatingyour mower. The ropeguide is attachedto the right sideof the upperhandle.Loosenthe wingnut which securesthe rope guide,Figure3-3. a. Holdblade controlhandleagainstupper handle. b. Pull starterropeout of the engine.Releaseblade controlhandle. i I[vlPORTANT i This unit isshippedwithout gasoline or oil in the engine.Fill up gasoline and oUas instructedin Removehairpinclipfrom this hole.Usinga pair of pliers,insert hairpinclip intothe holeon pin closestto the bracket,Figure3-2. Repeaton other side. c. Slip starterrope into ropeguide. d. Tightenwingnut. WingNuts(2) . Figure3-2:Securelowerhandleto mountingbrackets. Insertpost on cable ties intoholes providedon the lowerhandle.Pull cabletie tight and trim excess, Figure3-4. f \,\ J Figure3-3:Pullrecoilstarterthroughropeguideandtighten. Figure3-4:Securecabletohandleusingcableties. 6 5. Followstepsbelowto assemblethe grasscatcher f-- (if needed).Makecertain bag is turnedrightside out beforeassembling(warninglabelwill be on the outside). a. Placebag overframe sothat its black plasticside is at the bottom. Setupand b. Slip plasticchannelof grass bagoverhooks on the frame,Figure3-5.All the plasticchannelsexcept centertop of bagattachfrom outsideof bag. ustment c. Attachcentertop of bag from insideof bag. 6. Followstepsbelowto attachthe grass catcher: a. Lift rear dischargedoor. b. Placegrass catcheron thepivot rod. Letgo of dischargedoor sothat it restson thegrass catcher,Figure3-6. Figure3-5:Assemble thegrasscatcher. 7. Yourmoweris shippedas a mulcher.Toconvertto side discharge,makesuregrasscatcheris off of the unit and rear dischargedoor is closed. a. On the sideof the mower,lift the mulchingplug. Never operate b. Slide chute hooksunder hingepin on mulching plug assembly.Lowerside mulchingplug,Figure 3-7.Do not removesidemulchingplug at anytime, evenwhenyou are not mulching. mower w thout the mulching plug, the grass catcher, or the discharge chute properly insialledl _ WARNING: Neveroperate mowerunless the hookson the grass catcherare firmly seated on the pivot rod and the rear discharge door rests firmly against top of the grass catcher. Adjustments An adjustingplateand thumb leverat each wheel providescuttingheightadjustment. 1. Depresslevertowardswheel. 2. Moveitto anyone of the positionsfordesiredcutting height, Figure3-8. Makesurethat eachwheelis positionedat the sameheight. Figure3-6:Attachthe grasscatcher. 3. Releaselevertowardsmowerdeck. f CUTTING HEIGHT _Jl wheelsmustbe positioned atthesame height, / \\ J / J Figure3-7:Liftmulchplugandinstallsidedischarge chute. Figure3-8: Useadjustmentleversto changeheight. 7 Know Your Lawn Mower _======= Blade Control RecoilStarter======_ _ i_iii_iI_ iiiiii_ii__ i_: i_ GrassCatcher======_ CuttingHeightAdjustment Levers(front and rear,for eachwheel) l i The bladecontrolis a Mulch Plug i safetydevice.DO NOT i bypass its operations. Side DischargeChute i Use extremecarewhen handling gasoline. Gasolineis extremely flammable and the vapors i are explosive.Neverfuel the machineindoorsor i while the engineis hot or running.Extinguish c=garettes,c=gars,p=pes i and othersources of i ignition, i Keep hands and feet away from the chutearea Figure4-1:The maincomponentson the mower.(Model435Ashown) Now thatyou havesetupyour lawnmower,its importantto becomeaquaintedwith its controlsand features. Blade Control Recoil Theblade controlis attachedto the upperhandleof the mower.Depressand squeezeit againstthe upper handleto operatethe unit. Releaseit to stop engineand blade. The recoilstarteris attachedto the rightupper handle. Standbehindthe unitand pullthe recoilstarterropeto startthe unit. Starter Gas and Oil Fill-Up Refer to the enginemanual for instructions. ,_b WARNING:This bladecontrolis device. Never attempt to bypass a itssafety operations. 1. Checkoil leveland add oil if necessary.Followengine manualfor this. il on cuttingdeck. Referto warninglabelon the unit. Cutting Height Adjustment 2. Servicethe enginewith gasolineas instructedin the enginemanual. Levers One adjustmentleveris locatedat eachwheeland is usedto adjustthe cuttingheight.All fourwheelsmust be positionedat the sameheightto ensurea uniform cut. Mulch care handling WARNING: Useextreme when gasoline. Gasoline is extremely flammable and the vapors are explosive. Never fuel the machine indoorsor while the engine is hot or running. Extinguish cigarettes, cigars, pipes and other sources of ignition. ,_i Plug Themulch plug is usedonly for mulchingpurposes. Insteadof collectingthe grassclippings ina grass catcher,some mowermodelshavethe optionof recirculatingthe clippingsback to the lawn.This is calledmulching. 8 w Starting w Engine ,_ WARNING:Be sure no one otherthan the operatorisstandingnear the lawn mower whilestartingengineor operating mower.Never run engineindoorsor in enclosed,poorly ventilated areas. Engine exhaustcontainscarbon monoxide, an odorlessand deadly gas. Keep hands,feet, hair and looseclothing awayfrom any movingpartson engine and lawn mower. Follow the set of instructionspertainingto your unit. Refer to engine manual for help with the engine. Starting the 435 Mower: 1. Pushprimerthreetimes.Wait abouttwo seconds betweeneachpush, Figure4-2. In temperature around550F or below,primefive times.Do not prime to restarta warm engine. Figure4-2:Startingthe435Amower. 2. Standingbehindthe mower,squeezethe bladecontrol againstupper handle,Figure4-2. f 3. Holdingthesetwo handlestogetherfirmly,grasp recoil starterhandleand pull ropeout with a rapid,continuous, full arm stroke,Figure4-2. Keepinga firm grip on the starterhandle,letthe roperewindslowly.Repeat until enginecranks.Letthe rope rewindeachtime slowly. Starting WARNING Theoperationof any lawn mower can result in foreign objectsbeing thrown into the eyes,whichcan damage your eyes severely. Always wearsafety glasseswhile operating the mower or whileperformingany adjustments or repairson it the 439 Mower: 1. Placethe fuel valveleverfoundon the left sideof the engine intothe ON (OPEN)position,Figure4-3. 2. Movethechoke leverall the way backwardintothe choke position. 3. Standingbehindthe mower,squeezethe bladecontrol againstupper handle,Figure4-3.The chokewill now begin to slowlyreturnto the off chokepositionafter activatingthe bladecontrol.Therefore,quicklymove onto stepfour below. Be sure no one otherthan \ Figure4-3:Startingthe 439Qmower. 4. Holdingthesetwo handlestogetherfirmly,grasp recoil starterhandleand pull ropeout with a rapid,continuous, full arm stroke,Figure4-3. Keepinga firm grip on the starterhandlelet the rope rewindslowly.Repeat until enginecranks.Letthe rope rewindeachtime slowly. _ ARNING:if you strikea foreign object, stopthe engine.Removewire from the spark plug,thoroughly inspectmower for any damage, and repair damage before restarting and operating. Extensive vibration of mower during operation is an indicationof damage. The unit should be promptly inspectedand repaired. ,_ WARNING:Wait for the blade to stop completelybefore peformingany work on the mower or to removethe grass catcher. Stopping Using Engine 1. Releasebladecontrol to stop theengineand blade. 2. Disconnectsparkplug wirefrom spark plug and groundagainstthe engine. UsingYour as Mulcher Formulchinggrass,removethe grasscatcherand side dischargechutefrom the mower.Foreffectivemulching, do notcut wet grass.If the grass hasbeen allowedto growin excessof fourinches,mulchingisnot recommended.Usethe grass catcherto bag clippingsinstead. Lawn Mower Be surelawnisclearof stones,sticks,wire,or other objectswhich coulddamagelawnmoweror engine. Such objectscouldbe accidentlythrownby the mower in anydirectionand cause seriouspersonalinjuryto the operatorand others. Using Grass Catcher Youcan usethe grass catcherto collectclippingswhile youare operatingthe mower.Referto setup sectionfor instructionson attachingthe grasscatcher. 9 the operatoris standing near the Jawnmower while starting engine or operatinc mower.Never run engine indoorsor in enclosed, poorlyventilated areas. Engine exhaust contains carbon monoxide, an odorless and deadlygas. Keep hands, feet, hair and loose clothingaway from any moving partson engine and lawn mower. Never operateyourmower without either the rear door or the entire grass catcher assembly firmly secured. Deck Care Cleanundersideof the mowerdeck after eachuse to preventbuild-upof grass clippingsor otherdebris. 1. Disconnectsparkplug wire. Draingasolinefrom lawn mower,or placea pieceof plasticunderthe gas cap. 2. Tip mowersothat it restson the housing.Keepthe sidewith the air cleanerfacingup. Hold mowerfirmly. _ ARNING:Nevertip the mowermorethan 90° in any direction and do not leave the mower tipped for any length of time. Oil can drain intothe upper partof the enginecausinga startingproblem. 3. Scrapeand clean the undersideof the deck with a suitabletool. Do notspraywith water. 4. Putthe mowerback on itswheelson the ground.If youhad put plasticunderthe gas capearlier,make sureto removeit now. Figure5-1:Areas of lubrication(model435 shown) General Alwaysobservesafetyruleswhen performing anymaintenance. , Thewarrantyon this lawnmowerdoesnot cover itemsthat havebeen subjectedto operatorabuse or negligence.To receivefull valuefromwarranty, operatormustmaintainthelawn moweras instructedhere. disconnect spark plug, and groundagainstengine before performinganytype of maintenance on your machine. 2. Serviceair cleanerevery25 hoursundernormal conditions.Cleaneveryfew hoursunderextremely dustyconditions.Poor engineperformanceand floodingusuallyindicatesthat the air cleanershould be serviced.Toservicethe air cleaner,referto the enginemanual. • Changingof engine-governedspeedwill void enginewarranty. • All adjustmentsshouldbe checkedat leastonce eachseason. • Periodicallycheckall fastenersand makesurethese are tight. 3. Cleansparkplug and resetthegap once a season. Sparkplug replacementis recommendedat the start of eachmowingseason.Checkenginemanualfor correctplugtype and gap specifications. 4. Cleanengineregularlywith a cloth or brush. Keepthe coolingsystem(blowerhousingarea) cleanto permit properair circulation.Removeall grass,dirt and combustibledebrisfrom mufflerarea. _IIL ARNING:Alwaysstop engine,disconnect sparkplug,and groundagainst engine before performingany type of maintenance on your machine. Lubrication • Lubricatepivot pointson theblade controlat least oncea seasonwith lightoil. The bladecontrol must operatefreely inboth directions,Figure5-1. • Lubricatethe wheelsat least oncea seasonwith Do not use a pressure washer orgarden hose to clean your unit. Thesemay lightoil (or motoroil). If wheelsare removedfor any reason,lubricatesurfaceof the pivotarm and inner surfaceof thewheelwith light oil, Figure5-1. causedamageto electdc CompOnents, spindles; pulleys, bearings, or the enginel The useof water Care A list of key enginemaintenancejobsrequiredfor good performanceby the moweris given below.Followthe accompanyingengine manualfor a detailedlist and instructions. 1. Maintainoil levelas instructed in enginemanual. Recommendations * WA Engine • Lubricatethe torsionspringand pivot pointon the rear dischargedoor and side mulchplug periodically with lightoil to preventrust,Figure5-1. • Followtheaccompanyingengine manualfor lubrication scheduleand instruction for engine lubrication. 10 Blade Care F ,_IL WARNING:When removingthe cutting blade for sharpeningor replacement, protectyour handswith a pairof heavygloves or use a heavyrag to hold the blade. / / Periodicallyinspectthe bladeadapterfor cracks, especiallyif youstrikea foreignobject. Replacewhen necessary.Followthe stepsbelowfor blade service. 1. Disconnectsparkplug wirefrom spark plug.Turn moweron itsside makingsurethat the air filter and the carburetorare up. Maintaining You 2. Removethe boltand the bladebell supportwhich hold the bladeand the bladeadapterto the engine crankshaft,Figure5-2. 3. Removebladeand adapterfromthe crankshaft, Figure5-2. 4. The bladecan be sharpenedwith a fileor on a grindingwheel.Do notattemptto sharpenthe blade while it isstill on the mower.Whensharpeningthe blade, followthe originalangle of grind.Grind eachcutting edge equallyto keepthe bladebalanced. Figure5-2:Remove thebolt,support,andadaptertoaccess theblade. WARNING 5. Removebladefrom the adapterfor testingbalance. Balancethe bladeon a roundshaftscrewdriverto When removing the cutting blade for sharpening or replacement, protectyour hands with a pairof heavy glovesor use a heavy rag to hold the blade, check. Removemetalfrom the heavysideuntil it balancesevenly. _iL ARNING:An unbalanced blade will cause excessivevibrationwhen rotating at high speeds,it may causedamageto mower and could break causingpersonal injury. 6. Lubricatetheenginecrankshaftand the inner surface of the blade adapterwith lightoil. Slide the blade adapteronto the enginecrankshaft. 7. Placethe bladeon the adaptersuch that the side of the blade marked"Bottom"(or with part number) facesthe groundwhenthe mowerisin theoperating position.Makesurethat the blade isalignedand seatedon the bladeadapterflanges. 8. Placeblade bell supporton the blade.Align notches on the bladebell supportwith smallholesin blade. 9. Replacehex boltand tightenhex boltto torque:450 in.Ibs. rain.,600 in.Ibs.max. Toensuresafe operationof yourmower,periodically checkthe blade boltfor correcttorque. Replacing Rear Flap 1. To removerear flap, cut off theflat end of the wirerod which securesitto thedeck, Figure5-3. 2. Attachthe newflap and new rodto deck,bendingthe ends of the newrod overto secureto deck. An unbalanced bladewill causeexcessive vibration Figure5-3:Cutwire to removerearflap. Off-Season Storage Thefollowingstepsshouldbe takento prepareyour lawnmowerfor storage. * Cleanand lubricatemowerthoroughlyas described inthe lubricationinstructions. * Do not usea pressurewasheror garden hoseto cleanyourunit. * Referto engine manualforcorrectengine storageinstructions. * Coat mower'scuttingblade with chassisgreaseto preventrusting. * Storemowerin a dry, cleanarea. Donot storenext to corrosivematerials,suchas fertilizer. Whenstoringanytype of powerequipmentin a poorly ventilatedor metal storageshed, careshouldbe taken to rust-prooftheequipment.Usinga lightoil or silicone, coat theequipment,especiallycablesand all moving parts of yourlawnmowerbeforestorage. 11 when rotating at high speeds, it may cause damage to mower, and could break causingpersonal injury, Problem Cause Engine fails to Start i ade controldisengagedl 21 spark plug Wire disconnected• 31 Fueltank empty OrStalefuel• 4. Enginenot pr reed. 5: Faultyspark pug 6. BloCkedfuel linel 7: Engineflooded. Enginerunserratic 1. Sparkplug wire loose. 2. Blockedfuel lineor stale fuel. 3. 4. 5. 6. _i _ 1. Adjust gapto .030-inch. 2. Referto engine manual. Idles poorly 1. Sparkplug fouled, faulty or gaptoo wide. 1. Resetgapto .030-inchor replace spark pug. 2. Referto engine manual• 3. Referto engine manual• i Uneven cut 2 Carburetorimproperlyadjusted 3. Dirtyair cleaner• i_ i_ _i!: _ i ii _ii__ii_ I 1. Fillcrankcasewith proper oil. I 2 Removebower housng and c ean 3• Referto engne manua. 1. Cuttingbladeloose or unbalanced. 1. Tighten bladeandadapter.Balance blade. 2. Bentcutting blade. 2. See an authorizedservicedealer. 1 Wetgrass• 1. Donot mowwhen grass is wet wait 2. Excessivelyhigh grass. until laterto cut. 2. Mowonce at a high cutting height, then mowagainat desirecJheight or 3• Du bade. 1. Wheelsnot positionedcorrectly. 2. Dull blade. ! 5. Referto engine manual. 6. Referto engine manual. 1. Sparkplug gap too close. 2. Carburetoridlemixtureadjustment improperlyset. , i ¸ 1. Connect andtighten sparkplug wire. 2. Clean fuel line; fill tank withclean, fresh gasoline. 3. Clear vent. 4. Drainfuel tank. Refillwithfresh fuel. Occasional skips (hesitates) at high speed Mower will not mulch grass i i ingyour Lawn Mowei!I, 5, Clean, adjustgap, or replace. 6, cieanfueliinel 7: Wait afew minutesto restart,but do I netprime: 1 Engineoil levellow. 2....A r fow restr cted 3. Carburetornot adjustedpropery. Excessive Vibration ii _ _ i _ 4. b!adecontro!, connect wire to spark p!ug• Ell!tank With clean,!resh gasoline• Primeengine as instructedin 'fOperat, Engine overheats . _iiii _ Ventingas cap plugged. Wateror dirt infuel system. Dirtyair cleaner. Carburetorout of adjustment. Remedy ! iiiii_ 12 I makea narrowerCuttingpath. , 3• Sharpenor replaceblade• 1. Placeall four wheelsin same heightposition. 2. Sharpenor replaceblade. ii i _iI_ii 13 10 14 1 731-04204 Bail Cover 28 736-0270 Bell Washer.265x .75x .062 2 746-1130 ControlCable40-inch 29 710-0654A TT SeresScrew3.8-16x 1.00 746-1137 ControlCable53-inch 30 687-02071A PivotArmAssy- RH 3 726-0240 CableTie 4 664-04027 Grass BagAssembly 31 732-04175 SpringLever 5 747-04080 Grass Bag Frame 32 734-04087 Wheel8 x 1.8Pin Bar 6 732-0700 TrailshieldWire 33 710-1652 TT Screw 1/4-20x .625 7 731-04998 Trailshield 34 714-0104 Int.Cotter Pin .072dia. x 1.13Ig 8 747-04035 Pivot Rod 35 787-01292 RearHandleBracket- RH 9 731-04134A Rear Door 787-01291 RearHandleBracket- LH 10 687-02069 687-02068 11 787-01279 687-02070A PivotArmAssy- LH HeightAdj. BracketAssy- LH 36 710-0703 CarriageScrew1/4-20x .75 HeightAdj. BracketAssy- RH 37 710-04371 ScrewHL 1/4-15x 1.00 21-inchDeck 38 750-04162 Spacer 12 687-02099A Hgt. Adj.Assy- LH(7-inchWhl) 39 732-04090A TorsionSpring- RH 687-02100A Hgt. Adj.Assy- RH(7-inchWhl) 732-04089A TorsionSpring- LH 13 731-1506A Front EndCover,21-inch 40 712-0397 14 782-5002B Front Baffle 41 731-04150C RearBaffle 15 748-04082 Blade Adapter 42 749-0928A LowerHandle 16 742-0741 21-inchMulchingBlade 43 710-1174 CarriageBolt5/16-18x 2.0 WingNut 44 720-04072 StarKnob FlangeLock Nut3/8-16 45 720-0279 46 710-1205 47 749-1092A HandleKnob EyeBolt UpperHandle HeightAdjustmentPlate 48 747-1161A BladeControl(Bail) 17 736-0524B Bell BladeSupport 18 710-1257 Hex Bolt3/8-24 x 2.5 long 19 731-04177 Side DischargeChute 20 712-04065 21 787-01290 49 7510042823 ShoulderScrew 22 687-02076A PivotArm Assy- RH 687-02077A PivotArm Assy- LH 50 731-04525 EngineShroud 23 734-04086 Wheel7 x 1.8Pin Bar 51 17032A ChuteDeflectorAdapter 24 738-0507B ShoulderScrew.5 x .434 52 732-1014 TorsionSpring.290 ID x 1.68 25 732-0404 Spring Lever 53 747-0710 HingePin 26 720-0426 HeightAdjust Knob 54 987-02055 Mulch PlugAssembly 27 710-0599 TT Screw1.4-20x .50 NOTE:Mower features/components vary by model. NOTall parts listed above and pictured on the previous page are standard equipment. 15 Parts List To order replacement parts, call '800,.800q310 orvisit usO. the web at www.mtdproducts.com MANUFACTURER'S LiMiTED WARRANTY The limitedwarrantyset forth belowisgivenby MTDLLCwith respect to newmerchandisepurchasedand usedin the UnitedStates,its possessionsand territories. "MTD"warrantsthis productagainstdefectsin materialand workmanshipfor a periodof two (2) years commencingon the date of original purchaseand will, at its option,repairor replace,freeof charge,any part foundto be defectiveinmaterialsor workmanship.This limitedwarranty shallonlyapply if this product hasbeen operatedand maintained inaccordancewith the Operator'sManualfurnishedwith the product, and has notbeen subjectto misuse,abuse,commercialuse, neglect, accident,impropermaintenance,alteration,vandalism,theft, fire, water, or damagebecauseof otherperil or naturaldisaster.Damageresulting fromthe installationor useof any part, accessoryor attachmentnot approvedby MTDfor use with the product(s)coveredbythis manual willvoid yourwarrantyas to any resultingdamage. Normalwearparts are warrantedto be free fromdefects in materialand workmanshipfor a periodof thirty (30) days fromthe dateof purchase. Normalwearparts include,butare notlimitedto itemssuch as: batteries,belts,blades,blade adapters,grass bags, riderdeck wheels,seats, snowthrowerskid shoes,shaveplates,auger spiralrubberand tires. NOW TO OBTAIN SERVICE: Warranty service is available, WITH PROOF OF PURCHASE, through your local authorized service dealer. To locate the dealer in your area, check your Yellow Pages, or contact MTD LLC at RO. Box 361131,Cleveland, Ohio 441360019, or call 1-800-800-7310 or 1-330-220-4683 or log on to our Web site at www.mtdproducts.com. This limitedwarrantydoesnot providecoverageinthe followingcases: a. Theengineor componentparts thereof.These itemsmaycarry a separatemanufacturer'swarranty.Referto applicablemanufacturer's warrantyfor termsand conditions. b. Log splitterpumps,valves,and cylindershavea separateone year warranty. c. Routinemaintenanceitemssuch as lubricants,filters, blade sharpening,tune-ups,brakeadjustments,clutchadjustments,deck adjustments,and normaldeteriorationof the exteriorfinish due to useor exposure. FOR e. MTDdoesnot extendanywarrantyfor productssoldor exported outsideof the UnitedStates,its possessionsand territories,except those soldthroughMTD'sauthorizedchannelsof export distribution. f. Replacementparts that are notgenuine MTDparts. g. Transportationchargesand servicecalls. No impliedwarranty,includingany impliedwarrantyof merchantabilityof fitness for a particular purpose,applies after the applicable periodof express written warranty above as to the parts as identified.No otherexpresswarranty, whetherwritten or oral, except as mentioned above, givenby any personor entity, includinga dealeror retailer, with respect to any product,shall bind MTD.Duringthe periodof the warranty,the exclusiveremedy is repairor replacementof the productas set forth above. The provisionsas set forth in this warrantyprovidethe sole and exclusiveremedy arising from the sale. MTDshallnot be liable for incidentalor consequentialloss or damage including,without limitation, expensesincurredfor substituteor replacementlawn careservicesor for rentalexpensesto temporarily replacea warranted product. Somestatesdo notallowthe exclusionor limitationof incidentalor consequentialdamages,or limitations on howlong an impliedwarranty lasts,sothe aboveexclusionsor limitations maynot applyto you. In no event shallrecoveryof any kindbe greaterthanthe amountof the purchasepriceof the productsold.Alterationof safety features of the product shallvoid this warranty. Youassumethe riskand liability for loss,damage,or injuryto you and yourpropertyand/orto others and theirpropertyarisingout of the misuseor inabilityto usethe product. This limitedwarrantyshallnot extendto anyoneotherthan theoriginal purchaseror to the personfor whomitwas purchasedas a gift. HOWSTATELAWRELATESTOTHIS WARRANTY: This limited warrantygivesyou specificlegal rights,and youmay alsohaveother rightswhich vary from stateto state. IMPORTANT:OwnermustpresentOriginal Proofof Purchaseto obtain warrantycoverage. d. Servicecompletedby someoneotherthanan authorizedservice dealer. MTD LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136=0019; Phone: 1=800=800=7310, 1=330=220=4683
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