MTD 11A 439Q755 User Manual LAWN MOWER Manuals And Guides 1107433L

User Manual: MTD 11A-439Q755 11A-439Q755 MTD LAWN MOWER - Manuals and Guides View the owners manual for your MTD LAWN MOWER #11A439Q755. Home:Lawn & Garden Parts:MTD Parts:MTD LAWN MOWER Manual

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Safety • Assembly • Operation Tips & Techniques • Maintenance Troubleshooting • Parts Lists • Warranty
OF AOAL
Model435A shown
21=inch Rotary Mower- Model Series 430
IMPORTANT
READ SAFETY RULES AND iNSTRUCTiONS CAREFULLY BEFORE OPERATION
Warning: Thisunit isequippedwithaninternalcombustionengineandshouldnot beusedon or nearany unimprovedforest-covered,brush-
coveredor grass-coveredlandunlesstheengine'sexhaustsystemisequippedwitha sparkarrestermeetingapplicablelocalor statelaws(if any).
If a sparkarresterisused,it shouldbemaintainedineffectiveworkingorderby the operator.In theStateof Californiathe aboveisrequiredbylaw
(Section4442of the CaliforniaPublicResourcesCode).Otherstatesmayhavesimilarlaws.Federallawsapplyonfederallands.A sparkarrester
for the muffleris availablethroughyour nearestengineauthorizedservicedealeror contactthe servicedepartment,RO.Box361131Cleveland,
Ohio44136-0019.
PRINTEDIN U.S.A. MTD LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-0019 FORMNO.770-10179G
12/12/2005
This Operator's Manual is an important part of your new lawn mower, it wiil help you assemble,
prepare, and maintain the unit for best performance. Please read and understand what it says.
Table of Contents
Slope Gauge ....................................................... 3
Safe Operation Practices ................................... 4
Setup and Adjustment ....................................... 6
Operating Your Lawn Mower .............................. 8
Maintaining Your Lawn Mower ......................... 10
Troubleshooting ................................................ 12
Safety Labels .................................................... 13
Parts List ........................................................... 14
Warranty ............................................ Back Cover
ThisOperatorsManualcoversa rangeof productspecificationsfor variousmodels.Characteristicsandfeaturesdiscussedand/orillustratedinthis manualmaynotbe
applicableto all models.MTDLLC reservesthe rightto changeproductspecifications,designs,and equipmentwithoutnoticeand withoutincurringobligation.
Finding and Recording Model Number
BEFOREASSEMBLINGYOUR NEW EQUIPMENT,please
locatethe model plateon the equipmentandcopy the
information to the sample model plate provided to the right.
Youcan locate the model plate by standing at the operating
position and lookingdown at the rear of the deck. This infor-
mation will be necessaryto use the manufacturer'sweb site,
obtain assistance from the Customer Support Department,or
when contacting an authorizedservice dealer.
Model Number Serial Number
MTD LLC
P. O. BOX 361131
CLEVELAND,OH 44136
330-220-4683
,.wwwmtdpr°ductsc°m 800-800-7310
Customer Support
Please do IVOTreturn the unit to the retailer from which it was
purchased, without first contacting Customer Support.
Ifyou have difficulty assemblingthis product or have any questions regardingthe controls, operation,or maintenanceof this
unit, you can seek help from the experts.Choosefrom the options below:
Visit www.mtdproducts.com. Click on the Service & Support menu option.
Ser,,q,:° 8 Suppo_':
Product P.egistration
, , , , @i
Phonea Customer Support Representativeat 1-800-800-7310.
The engine manufactureris responsible for all engine-related issues with regards to performance,power-rating,specifica-
tions, warranty and service. Pleasereferto the engine manufacturer'sOwner's/Operator's Manual, packed separatelywith
your unit, for moreinformation.
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also
I
15°
WARNING
This symbolpoints
out importantsafety
instructionswhich, if
notfollowed,could
endangerthe personal
i safetyand/or property
I ofyourselfand others.
Readandfollow all
instructionsinthis
manualbeforeat-
temptingto operate
i this machine. Failure
I to complywiththese
instructionsmay result
i in personalinjury.When
you see this symbol.
i HEED ITS WARNING!
Your Responsibility
Restrictthe use
of this power machine
to personswho read,
_understand
ano followthe warnings
and instructions
inthis manual
and on the machine.
WARNING: Engine Exhaust,some of its constituents, andcertain vehicle compo-
nentscontain or emit chemicals knownto State of Californiato cause cancer and
birth defects or other reproductiveharm.
DANGER: This machinewas built to be operated accordingto the rulesfor safe operationin this
manual.As with any type of power equipment,carelessness or error on the part of the operator can
result in serious injury.This machine is capable of amputating hands andfeet andthrowing objects.
Failureto observethe followingsafety instructionscould resultin serious injury or death.
Children
Tragicaccidentscanoccur ifoperatorisnotalert to presence
of children.Childrenare oftenattractedto mowerand mowing
activity.Theydonot understandthe dangers.Neverassume
thatchildrenwill remainwhereyou lastsawthem.
1. Keepchildrenoutof the mowingareaand underwatchful
careof a responsibleadultotherthanthe operator.
2. Bealert andturn moweroffif a childentersthearea.
3. Beforeand whilemovingbackwards,look behindanddown
forsmallchildren.
4. Useextremecare whenapproachingblindcorners,
doorways,shrubs,trees,or otherobjectsthat mayobscure
yourvisionof a child whomayrun intothe mower.
5. Keepchildrenawayfromhotor runningengines.Theycan
sufferburnsfroma hotmuffler.
6. Neverallowchildrenunder14yearsoldto operatea power
mower.Children14yearsoldand overshouldreadand
understandoperationinstructionsandsafetyrulesinthis
manualandshouldbetrainedandsupervisedbya parent.
General Operation
1. Readthis operator'smanualcarefullyin its entiretybefore
attemptingto assemblethis machine.Read,understand,
andfollowall instructionsonthe machineandin the
manual(s)beforeoperation.Be completelyfamiliarwith
thecontrolsandthe properuseof this machinebefore
operatingit. Keepthis manualin a safeplaceforfuture
and regularreferenceand for orderingreplacementparts.
2. Thismachineisa precisionpieceof powerequipment,
nota plaything.Therefore,exerciseextremecautionat all
times.Yourunithas beendesignedto performonejob: to
mowgrass. Do notuseit for any otherpurpose.
3. Neverallow childrenunder 14yearsold to operatethis
machine.Children14yearsold and overshould readand
understandthe instructionsinthis manualandshould
betrainedand supervisedby a parent.Onlyresponsible
individualswho arefamiliar withthese rulesof safe
operationshould beallowedto usethis machine.
4. Thoroughlyinspectthe areawherethe equipmentisto
beused. Removeall stones,sticks,wire, bones,toys
andotherforeignobjects, whichcouldbetrippedover or
pickedupandthrownbythe blade.Thrownobjects can
causeseriouspersonalinjury.Planyour mowingpattern
to avoiddischargeof materialtowardroads,sidewalks,
bystandersandthe like.Also,avoiddischargingmaterial
againsta wall or obstruction,whichmaycausedischarged
materialto ricochetback towardthe operator.
5. Tohelpavoidbladecontactora thrownobjectinjury,
stay inoperatorzone behindhandlesand keepchildren,
bystanders,helpersand petsat least 75feetfrom mower
whileit is inoperation.Stop machineifanyoneenters
area.
6. Alwayswearsafetyglassesor safetygogglesduringopera-
tion andwhile performingan adjustmentor repairto protect
youreyes.Thrownobjectswhich ricochetcancauseserious
injuryto the eyes.
7. Wearsturdy,rough-soledworkshoesand close-fitting
slacksandshirts. Shirtsand pantsthatcoverthe armsand
legs andsteel-toedshoesare recommended.Neveroperate
this machinein barefeet,sandals, slipperyor light-weight
(e.g.canvas)shoes.
8. Do notputhands orfeet nearrotatingpartsor undercutting
deck.Contactwithblade can amputatehands andfeet.
9. A missingor damageddischargecovercan cause blade
contactor thrownobject injuries.
10.Manyinjuriesoccuras a resultof the mowerbeing pulled
overthefoot duringa fall causedby slippingor tripping.
Do nothold onto the mowerifyou are falling;releasethe
handleimmediately.
11.Neverpullthe mowerbacktowardyou whileyouare
walking.If youmust backthe mowerawayfroma wall or
obstructionfirstlook down and behindto avoidtrippingand
thenfollowthese steps:
a. Stepback frommowerto fully extendyourarms.
b. Be sure youare wellbalancedwithsurefooting.
c. Pullthe mowerbackslowly,no morethan halfway
towardyou.
d. Repeatthesestepsas needed.
12.Do notoperatethe mowerwhileunderthe influenceof
alcoholordrugs.
13.Do notengagetheself-propelledmechanismon unitsso
equippedwhilestartingengine.
14.The bladecontrolhandleis a safetydevice.Neverattempt
to bypassits operation.Doingso makesthe safetydevice
inoperativeandmayresult in personalinjurythrough
contactwiththe rotatingblade. Thebladecontrolhandle
mustoperateeasily in bothdirectionsandautomatically
returnto the disengagedpositionwhenreleased.
15.Neveroperatethe mowerinwet grass. Alwaysbesure of
yourfooting. A slipand fall cancauseseriouspersonal
injury.If you feelyou are losingyourfooting,releasethe
bladecontrolhandleimmediatelyand the bladewillstop
rotatingwithinthreeseconds.
16.Mowonly in daylightor good artificiallight. Walk,neverrun.
17.Stopthe bladewhencrossinggraveldrives, walksor roads.
18.If theequipmentshouldstartto vibrateabnormally,stopthe
engineand checkimmediatelyfor the cause.Vibrationis
generallya warningof trouble.
4
19.Shut theengineoff andwait untilthe bladecomesto a
completestopbefore removingthe grasscatcheror unclog-
ging thechute.
The cuttingbladecontinuesto rotatefor a fewseconds after
the engineis shutoff. Neverplaceany part of the bodyin
the bladearea untilyouare surethe blade hasstopped
rotating.
20. Neveroperatemowerwithoutpropertrail shield,discharge
cover,grass catcher,bladecontrolhandleor othersafety
protectivedevicesin placeand working.Neveroperate
mowerwithdamagedsafetydevices.Failureto do so can
resultin personalinjury.
21. Mufflerandenginebecomehotandcan causea burn.Do
nottouch.
22.Only use parts and accessoriesmadefor this machineby
manufacturer.Failureto do so can result inpersonalinjury.
23. If situationsoccurwhich are notcoveredin this manual,
usecareand goodjudgment.Contactyourdealerfor
assistance.Telephone1-800-800-7310for the name of your
nearestdealer.
Slope Operation
Slopesare a majorfactorrelatedto slipandfallaccidents,which
can resultinsevereinjury.Operationonslopesrequiresextra
caution.If youfeeluneasyon a slope,do notmowit.Foryour
safety,usetheslopegaugeincludedas part of this manualto
measureslopesbeforeoperatingthis unitona slopedor hilly
area.If theslopeis greaterthan 15degrees,do not mowit.
Do:
1. Mowacrossthefaceof slopes;neverup anddown.Exercise
extremecautionwhenchangingdirectiononslopes.
2. Watchfor holes,ruts,rocks, hiddenobjects,or bumpswhich
can causeyouto slipor trip. Tallgrass canhideobstacles.
3. Alwaysbe sure of yourfooting.A slip andfall cancause
serious personalinjury.If you feelyou are losingyour
balance,releasethe bladecontrolhandleimmediately,and
the bladewill stoprotatingwithin 3 seconds.
Do Not:
1. Donot mowneardrop-offs, ditchesorembankments,you
could loseyour footingorbalance.
2. Donot mowslopesgreaterthan 15degreesasshownon
the slopegauge.
3. Donot mowon wetgrass. Unstablefootingcouldcause
slipping.
Service
Safe HandlingOf Gasoline:
1. To avoidpersonalinjury orpropertydamage useextreme
care inhandlinggasoline.Gasolineisextremelyflammable
and thevaporsare explosive.Seriouspersonalinjurycan
occur whengasolineisspilled onyourselforyour clothes,
which canignite.
2. Wash yourskin andchangeclothesimmediately.
3. Useonly an approvedgasolinecontainer.
4. Neverfill containersinsidea vehicle oron a truckor trailer
bedwitha plasticliner.Alwaysplacecontainersonthe
groundawayfromyourvehiclebeforefilling.
5. Removegas-poweredequipmentfromthe truck ortrailer
and refuelit on the ground.If this is notpossible,then refuel
suchequipmentona trailerwitha portablecontainer,rather
than froma gasoline dispensernozzle.
6. Keepthe nozzlein contactwiththe rimof thefueltank or
container openingat all timesuntil fuelingis complete.Do
notuse a nozzlelock-opendevice.
7. Extinguishallcigarettes,cigars, pipesand othersources
of ignition.
8. Neverfuel machineindoorbecauseflammablevaporswill
accumulatein thearea.
9. Neverremovegascap oradd fuel whileengineis hot or
running. Allowengineto cool at least two minutesbefore
refueling.
10.Neveroverfill fueltank. Filltankto no morethan Y2inch
below bottomof filler neckto providefor fuel expansion.
11.Replacegasolinecapandtightensecurely.
12.If gasolineis spilled,wipe itoff theengineand equipment.
Moveunitto anotherarea.Wait 5 minutesbeforestarting
engine.
13.Neverstorethe machineorfuel containernearan open
flame,sparkor pilot light as on a water heater,space
heater,furnace,clothesdryeror othergas appliances.
14.Toreducefire hazard,keepmowerfree of grass, leaves,
orother debrisbuild-up.Clean upoil orfuelspillageand
removeanyfuel soakeddebris.
15.Allowa mowerto cool at least5 minutesbeforestoring.
GeneralService:
1. Neverrun anengineindoorsorin a poorlyventilatedarea.
Engineexhaustcontainscarbonmonoxide,anodorlessand
deadlygas.
2. Beforecleaning,repairing,or inspecting,makecertainthe
bladeandall movingparts havestopped.Disconnectthe
sparkplugwire andgroundagainstthe engineto prevent
unintendedstarting.
3. Checkthe bladeandenginemountingboltsatfrequent
intervalsfor propertightness.Also,visuallyinspectbladefor
damage(e.g.,bent,cracked,worn)Replacebladewiththe
originalequipmentmanufacture's(O.E.M.)bladeonly,listed
inthis manual."Useof partswhichdo notmeetthe original
equipmentspecificationsmayleadto improperperformance
andcompromisesafety!"
4. Mowerbladesare sharpandcan cut.Wrapthebladeor wear
gloves,anduseextracautionwhenservicingthem.
5. Keepallnuts,bolts,andscrewstightto be surethe equip-
mentis insafeworkingcondition.
6. Nevertamperwithsafetydevices.Checktheir properopera-
tionregularly.
7. Afterstrikinga foreignobject,stopthe engine,discon-
nectthesparkplugwire andgroundagainsttheengine.
Thoroughlyinspectthe mowerfor any damage.Repairthe
damagebeforestartingandoperatingthe mower.
8. Neverattemptto makea wheelor cuttingheightadjustment
whiletheengineis running.
9. Grasscatchercomponents,dischargecover,andtrail
shield aresubjectto wear anddamagewhichcould expose
movingparts or allowobjectsto be thrown.Forsafety
protection,frequentlycheckcomponentsandreplaceim-
mediatelywithoriginal equipmentmanufacturer's(O.E.M.)
parts only,listed inthis manual."Useof parts which do
notmeetthe originalequipmentspecificationsmayleadto
improperperformanceandcompromisesafety!"
10.Do notchangetheenginegovernorsettingor over-revthe
engine.Thegovernorcontrolsthe maximumsafeoperating
speedof the engine.
11.Maintainor replacesafetylabels,as necessary.
12.Observeproperdisposallawsand regulations.Improper
disposalof fluidsand materialscan harmtheenvironment.
5
Operation
WARNING
This symbol points
out importantsafety
instructions, which if
not followed,could
endangerthe personal
safety and/or property
of yourselfand others.
Readand followall
instructions inthis man-
ual before attempting to
operate this machine.
Failureto comply with
these instructionsmay
result in personal injury.
When you see this
symbol.
HEED IT'S WARNING!
YourResponsibility
Restrictthe use
of this power machine
to personswho read.
understand
and followthe warnings
and instructions
in this manua
and on the machine.
Standbehindthe mower
asif you weregoingto
operateit. Yourright hand
icorrespondsto the right
sideofthe mower;your
left handcorrespondsto
the leftsideof the mower.
Makesureto routecable
outsidethe lowerhandle.
Donot crimpcablewhile
liftingthe handleup.
iI[vlPORTANT
iThis unit isshippedwith-
out gasoline oroil inthe
engine.Fillup gasoline
and oUas instructedin
the accompanying engine
manual BEFOREoperat-
ingyour mower.
Figure3-1: Unfoldhandleandtightenhardware.
WingNuts(2)
Figure3-2:Securelowerhandleto mountingbrackets.
ThisOperatorsManualcoversa rangeof product
specificationsfor variousmodels.Characteristicsandfea-
turesdiscussedand/orillustratedinthis manualmaynot
beapplicableto all models.MTDLLCreservesthe right
to changeproductspecifications,designs,andequipment
withoutnoticeandwithoutincurringobligation.
1. Removeanypackingmaterialwhichmaybebetween
upperandlowerhandles.
a. Pullupand backon upperhandleas shownin
Figure3-1.Makecertainthe lowerhandleis seated
securelyintothe handlemountingbrackets.
b. Tightenstarknobssecuringupperhandleto lower
handle,Figure3-1.Makesurethateachcarriage
bolt is seatedproperlyin the handle.
2. Locatethe hairpinclipon the weldpinon eachside
lowerhandle.
a. Removehairpinclipfromthis hole.Usinga pair
of pliers,inserthairpinclip intothe holeon pin
closestto the bracket,Figure3-2. Repeaton other
side.
.
b. Inserta carriagebolt fromthe hardwarepackinto
the upperholeonthe handlemountingbracket,
Figure3-2. Securewithone plasticwing nut,also
includedthe hardwarepack.Repeaton otherside.
The ropeguideis attachedto the right sideof the
upperhandle.Loosenthe wingnut whichsecuresthe
ropeguide,Figure3-3.
a. Holdbladecontrolhandleagainstupperhandle.
b. Pullstarterropeout of the engine.Releaseblade
controlhandle.
.
c. Slipstarterropeinto ropeguide.
d. Tightenwingnut.
Insertpostoncable tiesintoholes providedon the
lowerhandle.Pull cabletie tightandtrimexcess,
Figure3-4.
\,\
Figure3-3:Pullrecoilstarterthroughropeguideandtighten.
f
Figure3-4:Securecabletohandleusingcableties.
J
6
5. f--
Followstepsbelowto assemblethe grasscatcher
(if needed).Makecertainbagis turnedrightside
out beforeassembling(warninglabelwill beonthe
outside).
a. Placebagoverframesothat itsblackplasticside
is at the bottom.
b. Slip plasticchannelof grassbagoverhooksonthe
frame,Figure3-5.All the plasticchannelsexcept
centertop of bagattachfromoutsideof bag.
c. Attachcentertop of bagfrominsideof bag.
6. Followstepsbelowto attachthe grasscatcher:
a. Liftreardischargedoor.
b. Placegrasscatcheron thepivotrod. Letgo
of dischargedoorsothat it restson thegrass
catcher,Figure3-6.
7. Yourmoweris shippedas a mulcher.Toconvertto
side discharge,makesuregrasscatcheris off of the
unit andreardischargedooris closed.
a. On the sideof the mower,liftthe mulchingplug.
b. Slidechutehooksunderhingepinon mulching
plugassembly.Lowerside mulchingplug,Figure
3-7.Do not removesidemulchingplugat anytime,
evenwhenyou arenot mulching.
_ WARNING:Neveroperate mowerunless the
hookson the grass catcherare firmly seated
on the pivot rod and the rear discharge door rests
firmly against top of the grass catcher.
Adjustments
An adjustingplateandthumbleverat each wheel
providescuttingheightadjustment.
Figure3-5:Assemblethegrasscatcher.
1. Depresslevertowardswheel.
2. Moveitto anyone of the positionsfordesiredcutting
height,Figure3-8. Makesurethateachwheelis
positionedat the sameheight.
3. Releaselevertowardsmowerdeck.
f
Figure3-6:Attachthegrasscatcher.
\\
J/
Figure3-8: Useadjustmentleversto changeheight.
/
J
Figure3-7:Liftmulchplugandinstallsidedischargechute.
7
Setupand
ustment
Never operate
mowerw thoutthe
mulching plug, the
grass catcher, or
the discharge chute
properly insialledl
CUTTING HEIGHT
_Jlwheelsmustbe
positionedatthesame
height,
i_iii_iI_ iiiiii_ii__ i_: i_
iThebladecontrolis a
isafetydevice.DO NOT
i bypass its operations.
iUse extremecarewhen
handling gasoline.
Gasolineis extremely
flammable andthe vapors
iare explosive.Neverfuel
the machineindoorsor
iwhile the engineis hot
or running.Extinguish
c=garettes,c=gars,p=pes
i and othersources of
iignition,
i Keephands and feet
awayfrom the chutearea
il on cuttingdeck. Referto
warninglabelon the unit.
Know Your Lawn Mower
_=======BladeControl
RecoilStarter======__
GrassCatcher======_ CuttingHeightAdjustment
Levers(frontandrear,for
eachwheel)
l
MulchPlug
SideDischargeChute
Figure4-1:The maincomponentson the mower.(Model435Ashown)
Nowthatyou havesetupyour lawnmower,itsimportantto
Blade Control
Thebladecontrolis attachedto the upperhandleof
the mower.Depressand squeezeit againstthe upper
handleto operatethe unit. Releaseit to stopengineand
blade.
,_b WARNING:This bladecontrolis a safety
device. Neverattempt to bypass its opera-
tions.
Cutting Height Adjustment Levers
Oneadjustmentleveris locatedat eachwheelandis
usedto adjustthe cuttingheight.All fourwheelsmust
bepositionedat the sameheightto ensurea uniform
cut.
Mulch Plug
Themulchplugis usedonly for mulchingpurposes.
Insteadof collectingthe grassclippingsina grass
catcher,somemowermodelshavethe optionof
recirculatingthe clippingsbackto the lawn.This is
calledmulching.
becomeaquaintedwith itscontrolsandfeatures.
Recoil Starter
The recoilstarteris attachedto the rightupperhandle.
Standbehindthe unitand pullthe recoilstarterropeto
startthe unit.
Gas and Oil Fill-Up
Referto the enginemanual for instructions.
1. Checkoillevelandaddoil if necessary.Followengine
manualfor this.
2. Servicethe enginewithgasolineas instructedinthe
enginemanual.
,_i WARNING:Useextreme when
care handling
gasoline. Gasoline is extremely flammable
and the vapors are explosive. Neverfuel the machine
indoorsor while the engine is hot or running. Extin-
guish cigarettes, cigars, pipes andother sources of
ignition.
8
w w
Starting Engine
,_ WARNING:Besureno one otherthan the
operatorisstandingnear the lawnmower
whilestartingengineor operating mower.Never
run engineindoorsor in enclosed,poorly ventilated
areas.Engine exhaustcontainscarbon monoxide, an
odorlessand deadly gas. Keephands,feet, hair and
looseclothing awayfrom any movingpartson engine
and lawnmower.
Follow the set of instructionspertainingto your unit.
Referto engine manual for helpwith the engine.
Starting the 435 Mower:
1. Pushprimerthreetimes.Waitabouttwoseconds
betweeneachpush,Figure4-2. In temperature
around550F or below,primefive times.Do not prime
to restarta warmengine.
2. Standingbehindthe mower,squeezethe bladecontrol
againstupperhandle,Figure4-2.
3. Holdingthesetwo handlestogetherfirmly,grasp recoil
starterhandleand pullropeout witha rapid,continu-
ous,full arm stroke,Figure4-2. Keepinga firmgripon
the starterhandle,letthe roperewindslowly.Repeat
until enginecranks.Letthe roperewindeachtime
slowly.
Starting the 439 Mower:
1. Placethe fuel valveleverfoundonthe left sideof the
engineintothe ON (OPEN)position,Figure4-3.
2. Movethechokeleverall the waybackwardintothe
chokeposition.
3. Standingbehindthe mower,squeezethe bladecontrol
againstupperhandle,Figure4-3.The chokewill now
beginto slowlyreturnto the off chokepositionafter
activatingthe bladecontrol.Therefore,quicklymove
onto stepfour below.
4. Holdingthesetwo handlestogetherfirmly,grasp recoil
starterhandleand pullropeout witha rapid,continu-
ous,full arm stroke,Figure4-3. Keepinga firmgripon
the starterhandlelet the roperewindslowly.Repeat
until enginecranks.Letthe roperewindeachtime
slowly.
,_ WARNING:Wait for the blade to stop com-
pletelybefore peformingany work on the
mower or to removethe grass catcher.
Stopping Engine
1. Releasebladecontrolto stoptheengineand blade.
2. Disconnectsparkplugwirefromsparkplugand
groundagainstthe engine.
UsingYour Lawn Mower
Besurelawnisclearof stones,sticks,wire,or other
objectswhichcoulddamagelawnmowerorengine.
Such objectscouldbe accidentlythrownby the mower
in anydirectionandcauseseriouspersonalinjuryto the
operatorandothers.
Figure4-2:Startingthe435Amower.
f
\
Figure4-3:Startingthe439Qmower.
_ARNING:if you strikeaforeign object,
stopthe engine.Removewire from the spark
plug,thoroughly inspectmower for any damage,
and repair damage before restarting and operating.
Extensive vibration of mowerduring operation is an
indicationof damage.The unit should be promptly
inspectedand repaired.
Using as Mulcher
Formulchinggrass,removethe grasscatcherandside
dischargechutefromthe mower.Foreffectivemulching,
do notcutwetgrass.If the grasshasbeenallowedto
growin excessof fourinches,mulchingisnot recom-
mended.Usethe grasscatcherto bagclippingsinstead.
Using Grass Catcher
Youcan usethe grasscatcherto collectclippingswhile
youareoperatingthe mower.Referto setupsectionfor
instructionson attachingthe grasscatcher.
WARNING
Theoperationof any lawn
mowercan result inforeign
objectsbeing thrown into
the eyes,whichcan damage
your eyes severely.Always
wearsafety glasseswhile
operating the moweror
whileperformingany
adjustments or repairson it
Besure no oneotherthan
the operatoris standing
nearthe Jawnmowerwhile
starting engine or operatinc
mower.Never run engine
indoorsor inenclosed,
poorlyventilated areas.
Engineexhaust contains
carbonmonoxide, an
odorless and deadlygas.
Keephands, feet, hair and
loose clothingawayfrom
any moving partson engine
and lawnmower.
Neveroperateyourmower
without either the rear door
or the entire grass catcher
assembly firmly secured.
9
WA
disconnect sparkplug,
and groundagainstengine
before performinganytype
of maintenance onyour
machine.
Do not use a pressure
washerorgardenhoseto
clean your unit. Thesemay
causedamageto electdc
CompOnents,spindles;
pulleys, bearings,or the
enginel Theuseof water
Figure5-1:Areasof lubrication(model435 shown)
General Recommendations
*Alwaysobservesafetyruleswhen performing
anymaintenance.
,Thewarrantyon thislawnmowerdoesnot cover
itemsthathavebeensubjectedto operatorabuse
ornegligence.To receivefull valuefromwarranty,
operatormustmaintainthelawn moweras
instructedhere.
Changingof engine-governedspeedwill void
enginewarranty.
Alladjustmentsshouldbecheckedat leastonce
eachseason.
Periodicallycheckallfastenersand makesurethese
aretight.
_IIL ARNING:Alwaysstopengine,disconnect
sparkplug,and groundagainst engine
before performingany type of maintenance on your
machine.
Deck Care
Cleanundersideof the mowerdeckaftereachuse to
preventbuild-upof grassclippingsorotherdebris.
1. Disconnectsparkplugwire.Draingasolinefromlawn
mower,or placea pieceof plasticunderthe gas cap.
2. Tip mowersothat it restsonthe housing.Keepthe
sidewiththe aircleanerfacingup. Hold mowerfirmly.
_ARNING:Nevertip the mowermorethan 90°
inany direction and do not leave the mower
tipped for any length of time. Oil can drainintothe
upper partof the enginecausingastartingproblem.
3. Scrapeandclean the undersideof the deckwitha
suitabletool.Do notspraywithwater.
4. Putthe mowerbackonitswheelsonthe ground.If
youhadput plasticunderthe gas capearlier,make
sureto removeit now.
Engine Care
A listof keyenginemaintenancejobsrequiredfor good
performanceby the moweris given below.Followthe
accompanyingenginemanualfor adetailedlistand
instructions.
1. Maintainoil levelas instructedinenginemanual.
2. Serviceaircleanerevery25 hoursundernormal
conditions.Cleaneveryfewhoursunderextremely
dustyconditions.Poorengineperformanceand
floodingusuallyindicatesthatthe aircleanershould
beserviced.Toservicethe air cleaner,referto the
enginemanual.
3. Cleansparkplugand resetthegaponce a season.
Sparkplugreplacementis recommendedat the start
of eachmowingseason.Checkenginemanualfor
correctplugtypeand gapspecifications.
4. Cleanengineregularlywitha clothorbrush.Keepthe
coolingsystem(blowerhousingarea)cleanto permit
properaircirculation.Removeall grass,dirt and
combustibledebrisfrommufflerarea.
Lubrication
Lubricatepivotpointson thebladecontrolat least
oncea seasonwithlightoil. The bladecontrolmust
operatefreelyinboth directions,Figure5-1.
Lubricatethe wheelsat leastoncea seasonwith
lightoil (ormotoroil). If wheelsareremovedfor any
reason,lubricatesurfaceof the pivotarm andinner
surfaceof thewheelwithlight oil, Figure5-1.
Lubricatethe torsionspringandpivotpointonthe
reardischargedoorandside mulchplugperiodically
withlightoil to preventrust,Figure5-1.
Followtheaccompanyingenginemanualfor lubrica-
tion scheduleandinstructionfor enginelubrication.
10
Blade Care
,_IL WARNING:When removingthe cutting blade
forsharpeningor replacement, protectyour
handswithapairof heavygloves or use a heavyrag
to hold the blade.
Periodicallyinspectthe bladeadapterfor cracks,
especiallyif youstrikea foreignobject. Replacewhen
necessary.Followthe stepsbelowfor bladeservice.
1. Disconnectsparkplugwirefromsparkplug.Turn
moweron itsside makingsurethatthe airfilterand
the carburetorareup.
2. Removethe boltandthe bladebellsupportwhich
holdthe bladeand the bladeadapterto the engine
crankshaft,Figure5-2.
3. Removebladeandadapterfromthe crankshaft,
Figure5-2.
4. The bladecan be sharpenedwitha fileor on a grind-
ingwheel.Do notattemptto sharpenthe bladewhile
it isstillon the mower.Whensharpeningthe blade,
followthe originalangleof grind.Grindeachcutting
edgeequallyto keepthe bladebalanced.
5. Removebladefromthe adapterfor testingbalance.
Balancethe bladeona roundshaftscrewdriverto
check.Removemetalfromthe heavysideuntil it
balancesevenly.
_iL ARNING:An unbalanced blade will cause
excessivevibrationwhen rotating at high
speeds,it may causedamageto mowerand could
break causingpersonal injury.
6. Lubricatetheenginecrankshaftandthe innersurface
of the bladeadapterwithlightoil. Slidethe blade
adapteronto the enginecrankshaft.
7. Placethe bladeon the adaptersuchthatthe side
of the blademarked"Bottom"(orwithpart number)
facesthe groundwhenthe mowerisintheoperating
position.Makesurethatthe bladeisalignedand
seatedon the bladeadapterflanges.
8. Placebladebellsupportonthe blade.Alignnotches
on the bladebell supportwith smallholesinblade.
9. Replacehex boltandtightenhex boltto torque:450
in.Ibs. rain.,600 in.Ibs.max.
Toensuresafeoperationof yourmower,periodically
checkthe bladeboltfor correcttorque.
Replacing Rear Flap
1. To removerearflap,cutoff theflat endof the wirerod
whichsecuresitto thedeck, Figure5-3.
2. Attachthe newflap andnew rodto deck,bendingthe
ends of the newrodoverto secureto deck.
F
/
/
Figure5-2:Removethebolt,support,andadaptertoaccess
theblade.
Figure5-3:Cutwire to removerearflap.
Off-Season Storage
Thefollowingstepsshouldbetakento prepareyour
lawnmowerfor storage.
*Cleanandlubricatemowerthoroughlyas described
inthe lubricationinstructions.
*Do not usea pressurewasherorgardenhoseto
cleanyourunit.
*Referto enginemanualforcorrectengine
storageinstructions.
*Coatmower'scuttingbladewithchassisgreaseto
preventrusting.
*Storemowerina dry,cleanarea. Donot storenext
to corrosivematerials,suchas fertilizer.
Whenstoringanytypeof powerequipmentina poorly
ventilatedor metalstorageshed,careshouldbetaken
to rust-prooftheequipment.Usinga lightoil or silicone,
coattheequipment,especiallycablesandall moving
partsof yourlawnmowerbeforestorage.
11
Maintaining
You
WARNING
When removing the cutting
bladefor sharpening or
replacement, protectyour
hands withapairof heavy
glovesoruse a heavy rag
to hold the blade,
Anunbalanced bladewill
causeexcessive vibration
whenrotating at high
speeds, it maycause dam-
age to mower, and could
break causingpersonal
injury,
_iiii _ ii _ _ i _ _i _ i
i i i ¸ ! !
i_ i_ _i!: _ i ii _ii__ii_I iiiii_
Problem Cause Remedy
Engine fails to Start i ade controldisengagedl b!adecontro!,
21 spark plugWire disconnected• connect wire to spark p!ug•
31 Fueltankempty OrStalefuel• Ell!tankWith clean,!resh gasoline•
4. Enginenot prreed. 4. Primeengineas instructedin 'fOperat,
ingyour LawnMowei!I,
5: Faultyspark pug 5, Clean,adjustgap, or replace.
6. BloCkedfuel linel 6, cieanfueliinel
7: Engineflooded. 7: Wait afew minutesto restart,but do
I netprime:
Enginerunserratic 1. Sparkplugwire loose.
2. Blockedfuel lineor stalefuel.
3. Ventingas cap plugged.
4. Wateror dirt infuel system.
5. Dirtyair cleaner.
6. Carburetorout of adjustment.
1. Connectandtightensparkplugwire.
2. Cleanfuel line; fill tank withclean,
freshgasoline.
3. Clearvent.
4. Drainfueltank. Refillwithfresh fuel.
5. Referto enginemanual.
6. Referto enginemanual.
Engine overheats 1 Engineoil levellow. 1. Fillcrankcasewith properoil.
2....A r fow restrcted I2 Removebower housngand cean
3. Carburetornotadjustedpropery. 3• Referto engne manua.
Occasional skips 1. Sparkpluggap tooclose. 1. Adjust gapto .030-inch.
(hesitates) at high speed 2. Carburetoridlemixtureadjustment 2. Referto enginemanual.
improperlyset.
Idles poorly 1. Sparkplugfouled,faultyor gaptoo wide. 1. Resetgapto .030-inchor replace
spark pug.
2 Carburetorimproperlyadjusted 2. Referto enginemanual•
. 3. Dirtyair cleaner• 3. Referto enginemanual•
Excessive Vibration 1. Cuttingbladelooseor unbalanced. 1. Tighten bladeandadapter.Balance
blade.
2. Bentcutting blade. 2. See anauthorizedservicedealer.
Mower will not mulch grass 1 Wetgrass• 1. Donot mowwhengrass is wet wait
until laterto cut.
2. Excessivelyhighgrass. 2. Mowonce at a highcutting height,
then mowagainat desirecJheight or
I makea narrowerCuttingpath.
, 3• Du bade. , 3• Sharpenor replaceblade•
Uneven cut 1. Wheelsnotpositionedcorrectly. 1. Placeallfour wheelsin same
heightposition.
2. Dullblade. 2. Sharpenor replaceblade.
12
13
ii i _iI_ii
10
14
1 731-04204 BailCover
2 746-1130 ControlCable40-inch
746-1137 ControlCable53-inch
3 726-0240 CableTie
4 664-04027 GrassBagAssembly
5 747-04080 GrassBagFrame
6 732-0700 TrailshieldWire
7 731-04998 Trailshield
8 747-04035 PivotRod
9 731-04134A Rear Door
10 687-02069 HeightAdj. BracketAssy- LH
687-02068 HeightAdj. BracketAssy- RH
11 787-01279 21-inchDeck
12 687-02099A Hgt. Adj.Assy- LH(7-inchWhl)
687-02100A Hgt. Adj.Assy- RH(7-inchWhl)
13 731-1506A FrontEndCover,21-inch
14 782-5002B FrontBaffle
15 748-04082 BladeAdapter
16 742-0741 21-inchMulchingBlade
17 736-0524B Bell BladeSupport
18 710-1257 HexBolt3/8-24 x 2.5 long
19 731-04177 SideDischargeChute
20 712-04065 FlangeLockNut3/8-16
21 787-01290 HeightAdjustmentPlate
22 687-02076A PivotArm Assy- RH
687-02077A PivotArm Assy- LH
23 734-04086 Wheel7 x 1.8PinBar
24 738-0507B ShoulderScrew.5 x.434
25 732-0404 SpringLever
26 720-0426 HeightAdjustKnob
27 710-0599 TT Screw1.4-20x .50
28 736-0270 BellWasher.265x.75x.062
29 710-0654A TTSeresScrew3.8-16x 1.00
30 687-02071A PivotArmAssy- RH
687-02070A PivotArmAssy- LH
31 732-04175 SpringLever
32 734-04087 Wheel8 x 1.8PinBar
33 710-1652 TTScrew1/4-20x .625
34 714-0104 Int.Cotter Pin.072dia. x 1.13Ig
35 787-01292 RearHandleBracket- RH
787-01291 RearHandleBracket- LH
36 710-0703 CarriageScrew1/4-20x .75
37 710-04371 ScrewHL 1/4-15x 1.00
38 750-04162 Spacer
39 732-04090A TorsionSpring- RH
732-04089A TorsionSpring- LH
40 712-0397 WingNut
41 731-04150C RearBaffle
42 749-0928A LowerHandle
43 710-1174 CarriageBolt5/16-18x 2.0
44 720-04072 StarKnob
Parts List
To order replacement
parts, call
'800,.800q310
orvisitusO.
45 720-0279 HandleKnob the web at
46 710-1205 EyeBolt
47 749-1092A UpperHandle www.mtdproducts.com
48 747-1161A BladeControl(Bail)
49 7510042823 ShoulderScrew
50 731-04525 EngineShroud
51 17032A ChuteDeflectorAdapter
52 732-1014 TorsionSpring.290 IDx 1.68
53 747-0710 HingePin
54 987-02055 MulchPlugAssembly
NOTE:Mower features/components vary by model. NOTall parts listed above and pictured on the previous page are
standard equipment.
15
MANUFACTURER'S LiMiTED WARRANTY FOR
The limitedwarrantysetforthbelowisgivenby MTDLLCwithrespect
to newmerchandisepurchasedandusedin the UnitedStates,its
possessionsandterritories.
"MTD"warrantsthisproductagainstdefectsinmaterialandworkman-
shipfor a periodof two (2)yearscommencingonthe date of original
purchaseandwill, at itsoption,repairor replace,freeof charge,any
part foundto bedefectiveinmaterialsorworkmanship.Thislimitedwar-
rantyshallonlyapply if this producthasbeenoperatedand maintained
inaccordancewith the Operator'sManualfurnishedwiththe product,
andhas notbeensubjectto misuse,abuse,commercialuse,neglect,
accident,impropermaintenance,alteration,vandalism,theft,fire,water,
ordamagebecauseof otherperilor naturaldisaster.Damageresulting
fromthe installationor useof any part,accessoryor attachmentnot
approvedby MTDfor use withthe product(s)coveredbythis manual
willvoid yourwarrantyas to any resultingdamage.
Normalwearpartsarewarrantedto befree fromdefectsinmaterialand
workmanshipfor a periodof thirty (30)daysfromthe dateof purchase.
Normalwearpartsinclude,butare notlimitedto itemssuchas: batter-
ies,belts,blades,bladeadapters,grassbags,riderdeckwheels,seats,
snowthrowerskidshoes,shaveplates,augerspiralrubberandtires.
NOW TO OBTAIN SERVICE: Warranty service is available,WITH
PROOFOF PURCHASE, through your local authorized service
dealer. To locate the dealer in your area, check your Yellow Pages,
or contact MTD LLC at RO. Box 361131,Cleveland, Ohio 44136-
0019, or call 1-800-800-7310or 1-330-220-4683 or log on to our
Web site at www.mtdproducts.com.
Thislimitedwarrantydoesnotprovidecoverageinthe followingcases:
a. Theengineor componentpartsthereof.Theseitemsmaycarrya
separatemanufacturer'swarranty.Referto applicablemanufacturer's
warrantyfor termsandconditions.
b. Logsplitterpumps,valves,andcylindershavea separateoneyear
warranty.
c. Routinemaintenanceitemssuchas lubricants,filters,blade
sharpening,tune-ups,brakeadjustments,clutchadjustments,deck
adjustments,andnormaldeteriorationof the exteriorfinishdueto
useor exposure.
d. Servicecompletedby someoneotherthananauthorizedservice
dealer.
e. MTDdoesnot extendanywarrantyfor productssoldor exported
outsideof the UnitedStates,its possessionsandterritories,except
thosesoldthroughMTD'sauthorizedchannelsof exportdistribution.
f. ReplacementpartsthatarenotgenuineMTDparts.
g. Transportationchargesandservicecalls.
No impliedwarranty,includingany impliedwarrantyof mer-
chantabilityof fitness for a particular purpose,applies after the
applicable periodof express written warranty above as to the
partsas identified.No otherexpresswarranty, whetherwritten or
oral, except as mentioned above,givenby any personor entity,
includingadealeror retailer, withrespect to any product,shall
bindMTD.Duringthe periodof the warranty,the exclusiveremedy
is repairor replacementof the productas setforth above.
Theprovisionsas set forth inthis warrantyprovidethe soleand
exclusiveremedy arising from the sale.MTDshallnot be liable
for incidentalor consequentiallossor damage including,without
limitation, expensesincurredfor substituteor replacementlawn
careservicesor for rentalexpensesto temporarily replacea
warranted product.
Somestatesdo notallowthe exclusionor limitationof incidentalor
consequentialdamages,or limitationsonhowlongan impliedwarranty
lasts,sothe aboveexclusionsor limitationsmaynot applyto you.
Innoeventshallrecoveryof any kindbegreaterthanthe amountof the
purchasepriceof the productsold.Alterationof safetyfeatures of
the product shallvoid this warranty. Youassumethe riskand liability
for loss,damage,or injuryto you andyourpropertyand/orto othersand
theirpropertyarisingout of the misuseor inabilityto usethe product.
Thislimitedwarrantyshallnot extendto anyoneotherthan theoriginal
purchaserorto the personfor whomitwas purchasedas a gift.
HOWSTATELAWRELATESTOTHIS WARRANTY:This limited
warrantygivesyou specificlegalrights,and youmayalsohaveother
rightswhichvary fromstateto state.
IMPORTANT:OwnermustpresentOriginalProofof Purchaseto obtain
warrantycoverage.
MTD LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136=0019; Phone: 1=800=800=7310, 1=330=220=4683

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