MTD 12AV55DQ713 User Manual LAWN MOWER Manuals And Guides 1108100L
User Manual: MTD 12AV55DQ713 12AV55DQ713 MTD LAWN MOWER - Manuals and Guides View the owners manual for your MTD LAWN MOWER #12AV55DQ713. Home:Lawn & Garden Parts:MTD Parts:MTD LAWN MOWER Manual
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Safety • Assembly • Operation • Adjustments • Maintenance A OF 21" Self-Propelled • Troubleshooting O • Parts Lists • Warranty A Mulching Mower- AL Model Series V550 iMPORTANT READ SAFETY RULES AND iNSTRUCTiONS CAREFULLY BEFORE OPERATION Warning: This unit is equippedwithan internalcombustionengineand shouldnot be usedon or nearany unimprovedforest-covered,brushcoveredor grass-coveredland unlesstheengine'sexhaustsystemis equippedwith a sparkarrestermeetingapplicablelocalor statelaws(if any). If a sparkarresteris used,it shouldbe maintainedin effectiveworkingorder by the operator.In theState of Californiathe aboveis requiredbylaw (Section4442 of the CaliforniaPublicResourcesCode). Otherstatesmay havesimilarlaws.Federallaws applyon federallands.A sparkarrester for the muffleris availablethroughyour nearestengineauthorizedservicedealeror contactthe servicedepartment,RO. Box361131Cleveland, Ohio 44136-0019. PRINTEDIN U.S.A MTD PRODUCTS LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-0019 FORMNO. 769-02830 11/2/2006 This Operator's Manual is an important part of your new lawn mower, it will help you assemble, prepare, and maintain the unit for best performance. Please read and understand what it says. Table of Contents Slope Gauge ........................................................ Safe Operation Practices ................................... Setup and Adjustment ....................................... Operating Your Lawn Mower .............................. 3 4 6 8 Maintaining Your Lawn Mower ......................... Troubleshooting ................................................ Off-Season Storage and Safety Labels .......... Parts List ........................................................... 10 12 13 14 MTDLLCreservesthe rightto changeproductspecifications,designs,and equipmentwithoutnoticeand withoutincurring obligation. Finding and Recording Model Number BEFOREASSEMBLINGYOUR NEW EQUIPMENT, please locatethe model plateon the equipmentand copy the information to the sample model plate provided to the right. Youcan locatethe model plate by standingat the operatingpositionand lookingdown at the rear of the deck. This information will be neces- Model Number Serial Number MTD LLC sary to use the manufacturer'sweb site, to obtain assistancefrom the CustomerSupport Department, or when contactingan authorizedservice dealer. www.mtdproducts.com PoO= BOX 361131 CLEVELAND, OH 44136 330-220-4683 800-800-7310 Customer Support Please do NOT return the unit to the retailer from contacting Customer which it was purchased, Support. without first If you have difficulty assembling this product or have any questions regardingthe controls, operation,or maintenanceof this unit, you can seek help from the experts. Choose from the options below: • Visit www.mtdproducts.com • Call a Customer Support Representativeat 1-800-800-7310. • The engine manufacturer is responsiblefor all engine-related issues with regards to performance, power-rating,specifications, warranty and service. Please refer to the engine manufacturer'sOwner's/Operator's Manual, packed separatelywith your unit, for more information. 2 !i!_i!il < Sight and hold this levelwith a vertical tree... _ z_ I I d_ o9 or a corner of a building... __ _D I _D or a fence post I I O O -- E =5 O d_ _0 o6 d_ o O9 d_ _ _D O o3 -5 C5 O3 C o o _ E _D C5 c_ 0 o3 c_ _,_ c'_ _ fir_e (repros _ _ er_ts a 15o 15° WARNING: Engine Exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to State of Californiato cause cancer and birth defects or other reproductiveharm. DANGER: This machine was built to be operated according to the rules for safe operation in this manual. As with any type of powerequipment, carelessness or error on the part of the operator can result in serious injury. This machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death. Children WARNING This symbol points out importantsafety instructionswhich, if not followed,could endangerthe personal i safety and/or property I ofyourselfand others. Read and follow all instructionsin this manual beforeattemptingto operate i this machine. Failure I to complywith these instructionsmay result i in personalinjury.When you see this symbol. i HEED ITS WARNING! i Your Responsibility Restrict the use of this power machine to personswho read. i understand and follow the warnings and instructions I. =nthis manual and on the machine. Tragicaccidentscan occur if operatoris not alert to presence of children.Childrenare oftenattractedto mowerand mowing activity.Theydo not understandthe dangers.Neverassume thatchildrenwill remainwhereyou lastsawthem. 1. Keepchildrenout of the mowingareaand underwatchful careof a responsibleadultotherthanthe operator. 2. Be alert andturn moweroff if a childentersthe area. 3. Beforeand whilemovingbackwards,look behindanddown forsmallchildren. 4. Useextremecare when approachingblind corners, doorways,shrubs,trees,or otherobjectsthat may obscure yourvisionof a child whomay run intothe mower. 5. Keepchildrenawayfrom hot or runningengines.Theycan sufferburnsfrom a hot muffler. 6. Neverallowchildrenunder14 yearsoldto operatea power mower.Children14 yearsoldand overshouldreadand understandoperationinstructionsandsafetyrulesinthis manualandshouldbe trainedandsupervisedbya parent. General Operation 1. Readthis operator'smanualcarefullyin its entiretybefore attemptingto assemblethis machine.Read,understand, andfollowall instructionson the machineandin the manual(s)beforeoperation.Be completelyfamiliar with the controls andthe proper useof this machinebefore operatingit. Keepthis manualin a safe place forfuture and regularreferenceand for orderingreplacementparts. 2. This machineis a precision pieceof powerequipment, not a plaything.Therefore,exerciseextremecautionat all times.Yourunit has beendesignedto performonejob: to mowgrass. Do not use it for any otherpurpose. 3. Neverallow childrenunder 14yearsold to operatethis machine.Children 14yearsold and overshould readand understandthe instructionsinthis manualandshould be trainedand supervisedby a parent.Onlyresponsible individualswho arefamiliar withthese rulesof safe operationshould be allowedto usethis machine. 4. Thoroughlyinspectthe area wherethe equipmentis to be used. Removeall stones,sticks,wire, bones,toys andotherforeignobjects, whichcould be trippedover or picked up andthrown bythe blade.Thrownobjects can causeseriouspersonalinjury.Plan your mowingpattern to avoid dischargeof materialtoward roads,sidewalks, bystandersandthe like.Also,avoid dischargingmaterial againsta wall or obstruction,whichmay causedischarged materialto ricochetback towardthe operator. 5. Tohelp avoid bladecontact or a thrown objectinjury, stay inoperatorzone behindhandlesand keepchildren, bystanders,helpersand pets at least 75 feetfrom mower whileit is inoperation.Stop machineif anyoneenters area. 4 6. Alwayswearsafetyglasses or safetygogglesduringoperation andwhile performingan adjustmentor repairto protect youreyes. Thrownobjectswhich ricochetcan causeserious injury to the eyes. 7. Wearsturdy, rough-soledworkshoesand close-fitting slacksandshirts. Shirtsand pantsthatcoverthe arms and legs andsteel-toedshoesare recommended.Neveroperate this machinein bare feet,sandals, slipperyor light-weight (e.g. canvas)shoes. 8. Do not put hands or feet near rotatingparts or undercutting deck. Contactwithblade can amputatehands andfeet. 9. A missingor damageddischargecovercan cause blade contactor thrownobject injuries. 10. Manyinjuriesoccuras a resultof the mowerbeing pulled overthe foot duringa fall causedby slippingor tripping. Do not hold on to the mower if you are falling; releasethe handle immediately. 11. Neverpullthe mowerback towardyou whileyou are walking.If you must backthe mowerawayfrom a wall or obstructionfirst look down and behindto avoid trippingand thenfollowthese steps: a. Stepback from mowerto fully extend yourarms. b. Be sure youare well balancedwithsurefooting. c. Pullthe mowerback slowly,no morethan half way toward you. d. Repeatthesesteps as needed. 12. Do not operatethe mowerwhileunderthe influenceof alcoholor drugs. 13. Do not engagethe self-propelledmechanismon unitsso equippedwhilestartingengine. 14. The bladecontrol handle is a safetydevice.Neverattempt to bypassits operation.Doingso makesthe safetydevice inoperativeandmay result in personalinjurythrough contactwiththe rotatingblade. The bladecontrol handle mustoperateeasily in bothdirectionsandautomatically returnto the disengagedpositionwhen released. 15. Neveroperate the mowerinwet grass. Alwaysbe sure of yourfooting. A slip and fall can causeseriouspersonal injury.If you feel you are losing yourfooting,releasethe bladecontrol handle immediatelyand the bladewill stop rotatingwithinthreeseconds. 16. Mowonly in daylightor good artificial light. Walk,never run. 17. Stopthe bladewhen crossinggraveldrives, walksor roads. 18. If the equipmentshouldstartto vibrateabnormally,stop the engineand check immediatelyfor the cause.Vibrationis generallya warningof trouble. 19.Shutthe engine off and waituntil the bladecomesto a completestop beforeremovingthe grasscatcheror unclogging the chute. The cutting bladecontinuesto rotatefora few secondsafter the engine is shut off. Neverplace any partof the body in the bladearea until you are surethe bladehas stopped rotating. 20. Neveroperate mowerwithoutpropertrail shield, discharge cover,grasscatcher,bladecontrol handle or othersafety protectivedevices in placeand working.Neveroperate mowerwith damagedsafetydevices.Failureto do so can result in personalinjury. 21. Mufflerand engine becomehot andcan causea burn.Do not touch. 6. Extinguishall cigarettes,cigars, pipesand othersources of ignition. 7. Neverfuel machineindoorbecauseflammablevapors will accumulatein the area. 8. Neverremovegas cap or add fuel whileengine is hot or running. Allow engineto cool at least two minutesbefore refueling. 9. Neveroverfill fuel tank. Filltank to no morethan Y2inch below bottomof filler neckto providefor fuel expansion. 10. Replacegasoline cap andtighten securely. 11. If gasolineis spilled,wipe it off the engine and equipment. Moveunit to another area.Wait 5 minutesbeforestarting engine. 12. Neverstorethe machineor fuel containernear an open flame,sparkor pilot light as on a water heater,space heater,furnace, clothesdryeror othergas appliances. 13. Toreducefire hazard,keepmowerfree of grass, leaves, or other debrisbuild-up.Clean up oil or fuel spillage and removeany fuel soakeddebris. 14. Allow a mowerto cool at least5 minutesbeforestoring. 22. Only use parts andaccessoriesmade forthis machineby manufacturer.Failureto do so can resultin personalinjury. 23. Ifsituationsoccur whichare not coveredinthis manual, use care and goodjudgment.Contactyour dealerfor assistance. Slope Operation Practices General Service: Slopesare a majorfactor relatedto slip andfall accidents,which can result insevereinjury.Operationon slopes requiresextra caution.If youfeel uneasyon a slope,do not mowit. Foryour safety,use the slope gaugeincludedas part of this manualto measureslopes beforeoperatingthis uniton a slopedor hilly area.Ifthe slope is greaterthan 15 degrees,do not mow it. 1. Neverrun an engine indoorsor in a poorlyventilatedarea. Engineexhaustcontainscarbonmonoxide,an odorless anddeadlygas. 2. Beforecleaning,repairing,or inspecting,makecertainthe bladeandall movingparts havestopped.Disconnectthe sparkplug wire andgroundagainstthe engineto prevent unintendedstarting. 3. Checkthe bladeandengine mountingbolts atfrequent intervalsfor propertightness.Also,visuallyinspectblade fordamage(e.g.,bent,cracked,worn) Replacebladewith the originalequipmentmanufacture's(O.E.M.)bladeonly, listedin this manual."Useof partswhichdo not meetthe originalequipmentspecificationsmay leadto improper performanceand compromisesafety!" 4. Mowerbladesare sharp andcan cut.Wrap the bladeor weargloves,anduse extracautionwhen servicingthem. 5. Keepall nuts,bolts, andscrewstight to be surethe equipmentis insafe workingcondition. 6. Nevertamperwithsafetydevices.Checktheir proper operationregularly. 7. After strikinga foreignobject,stop the engine,disconnect the sparkplug wire andgroundagainstthe engine. Thoroughlyinspectthe mowerfor any damage.Repairthe damagebeforestartingandoperatingthe mower. 8. Neverattemptto makea wheel or cuttingheightadjustmentwhilethe engine is running. 9. Grasscatchercomponents,dischargecover,andtrail shield aresubjectto wear anddamagewhichcould exposemovingparts or allowobjectsto be thrown.For safetyprotection,frequentlycheck componentsand replace immediatelywithoriginal equipmentmanufacturer's (O.E.M.)parts only, listedin this manual."Use of parts whichdo not meetthe originalequipmentspecifications may lead to improperperformanceand compromise safety!" 10. Do not changethe enginegovernorsettingor over-revthe engine.The governorcontrolsthe maximumsafe operating speedof the engine. 11. Maintainor replacesafetylabels,as necessary. 12. Observeproperdisposallawsand regulations.Improper disposalof fluidsand materialscan harmthe environment. Do: 1. Mow acrossthe face of slopes;neverupand down.Exercise extremecautionwhen changingdirectionon slopes. 2. Watchfor holes,ruts, rocks,hidden objects,or bumps which can causeyouto slip or trip. Tallgrasscan hide obstacles. 3. Alwaysbe sure of yourfooting.A slip and fallcan cause serious personalinjury.If youfeel you are losingyour balance,releasethe bladecontrol handle immediately,and the bladewill stop rotatingwithin3 seconds. Do Not: 1. Do not mow near drop-offs,ditchesor embankments,you could loseyourfooting or balance. 2. Do not mow slopes greaterthan 15degreesas shown on the slope gauge. 3. Do not mow on wet grass. Unstablefooting could cause slipping. Service Safe Handling Of Gasoline: 1. Toavoid personalinjury or propertydamageuse extreme care in handlinggasoline. Gasolineis extremelyflammable and the vapors are explosive.Serious personalinjury can occur when gasolineis spilled on yourselfor your clothes, which can ignite.Washyourskin andchangeclothes immediately. 2. Use onlyan approvedgasolinecontainer. 3. Neverfill containersinside a vehicleor on a truck or trailer bed witha plasticliner.Alwaysplacecontainerson the ground awayfrom yourvehicle beforefilling. 4. Removegas-poweredequipmentfrom the truckor trailer and refuel it on the ground. If this is not possible,then refuel such equipmenton atrailer witha portable container,rather than from a gasolinedispensernozzle. 5. Keepthe nozzle in contactwiththe rim of the fuel tank or containeropeningat all times untilfueling is complete.Do not use a nozzle lock-opendevice. 5 WARNING This symbol points out important safety instructions, which if not followed, could endangerthe personal safety and/or property of yourselfand others. Read and follow all instructions in this manual before attempting to operate this machine. Failureto comply with these instructions may result in personal injury. When you see this symbol. HEED iT'S WARNING! Your Responsibility Restrictthe use of this power machine to persons who read. understand and follow the warnings and instructions in this manua and on the machine. 1. Removeanypackingmaterialwhich may be between upperand lowerhandles. a. Pull up and backon upperhandleas shownin Figure3-1.Makecertain the lowerhandleis seated securelyintothe handle mountingbrackets. b. Tightenstar knobssecuringupperhandleto lowerhandle.Make surethat eachcarriagebolt is seatedproperlyin the handle. 2. Locatehairpinclip in one holeon the weldpin on each sideof lowerhandle.See Figure3-2. a. Removehairpinclipfrom this hole.Usinga pair of pliers,insert hairpinclip intothe other holeon the weldpin. Repeaton otherside. NOTE:Standbehind themowerasifyou weregoingtooperate it.Yourrighthandcorresponds totheright sideofthemower;your lefthandcorresponds totheleftsideofthe mower. b. Inserta carriagebolt fromthe hardwarepack into the upperhole on the handle mountingbracket. Securewith one plasticwing nut,also included in the hardwarepack.Repeaton other sidewith remainingitemsfrom hardwarepack. Figure 3=1 3. The ropeguide is attachedto the right sideof the upperhandle.Loosenthe wingnut which securesthe rope guide.See Figure3-3. a. Holdthe blade controlagainstupperhandle. b. Pull starterropeout of the engine.Releasethe bladecontrol. c. Slip starterrope into ropeguide. d. Tightenwingnut. iMPORTANT . DO NOTcrimp the cables when lifting the handle up. Make sure to route the cables insidethe lower handle. 5. An adjustingplateand thumbleverat eachwheel positionprovidescuttingheightadjustment. a. Depresslevertowardswheel. b. Moveit to anyof the nine positionsfor desired cuttingheight.See Figure3-5. c. Releaselevertowardsmowerdeck. Figure 3=2 iMPORTANT This unit is shipped i without gasoline or oil in the engine. Fill up gasolineand oil as instructed in the Insertpost on cable ties intoholes providedon the lowerhandle.Pull cabletie tight and trim excess. f accompanying engine manual BEFORE operating your mower. Figure 3=3 Figure 3=4 6 6. Followstepsbelowto assemblethe grasscatcher: a. Placebag overframe sothat its black plasticside is at the bottom. b. Slip plasticchannelof grass bagoverhooks on the frame.See Figure3-6. All the plasticchannels exceptcentertop of bag attachfrom outsideof bag. setupand c. Attachcentertop of bag from insideof bag. 7. Followstepsbelowto attachgrass catcher: a. Lift rear dischargedoor. b. Placegrass catcheron thepivot rod. Letgo of dischargedoor sothat it restson thegrass catcher.See Figure3-7. To removegrass catcheror convertto a mulcher(if equipped),lift rear dischargedoor on the moweras shown in Figure3-7.Liftgrass catcherup and out of the pivot rod. Releasereardischargedoor to allowit to close rearopeningof mower. cuTnNG HEIGHT Figure 3=5 All Wheelsmust be plaCed in the same relative positionl 8. The adjustmentwheelis locatedin the drivecontrol handle housingand is usedto tightenor loosenthe drive belt.You will needto adjust thedrivecontrol if the mowerdoesnot propelitselfwith thedrive control engagedor if the mower'swheelshesitatewith the drivecontrolengaged.If eitherof these conditions occur,rotateadjustmentwheelclockwiseto tighten cable or counterclockwiseto loosenthe cable. See GRASS CATCHER Makecertain bag is turned right side out before assembling (warning label Willbe on the outside)i Figure3-8. unless the hooks the grass WARNING: Neveron operate mower catcher are firmly seated on the pivot rod, and the rear discharge door rests firmly against top of the grass catcher. ,L_hlL J Figure 3-6 Never operate mower the hooks on the grass catcher are firmly seated on the pivot rod, and the rear discharge door rests firmly against top of the grass Catcherl \ Y J Figure 3-8 Figure 3-7 7 Know Your Lawn Mower Drive Control X, ._--- Blade Control Recoil Starter WARNING Cutting Height AdjustmentLevers The blade control mechanism is a safety device. Never attempt to bypass its operations. ; Use extreme care when handling gasoline. Gasoline is extremely flammable and the vapors are explosive. Never fuel the machine indoors or while the engine is hot or running. I Extinguish cigarettes, cigars, pipes and other sources of ignition. Keep hands and feet away from the chute area on cutting deck. Refer to warning label on the unit. Figure 4-1 Now thatyou haveset up your lawnmowerfor operation, get aquaintedwith its controlsand features.These are describedbelowand illustratedon this page.This knowledgewill allowyou to use yournewequipmentto its fullestpotential. Cutting Height Adjustment Levers One adjustmentleveris locatedon eachwheeland is usedto adjustthe cuttingheight.All fourlevershaveto be at the same relativepositionto ensurea uniformcut. Recoil Blade Control Starter The recoilstarteris attachedto the rightupper handle. Standbehindthe unitand pullthe recoilstarterropeto startthe unit. Theblade controlis attachedto the upperhandleof the mower.Depressand squeezeit againstthe upper handleto operatethe unit. Releaseit to stop engineand blade. Gas and Oil Fill-Up 1. Checkoil leveland add oil if necessary.Followengine manualfor this. ,_ 2. Servicethe enginewith gasolineas instructedin the enginemanual. See Enginemanualfor locationof oil and gas fill. nism is a safetydevice. Never attempt WARNING:Thisblade control mechato bypass its operations. Drive Control Thedrivecontrol is locatedon the undersideof the ,_ upperhandleand is usedto engagethe drive.Squeeze it againstthe upper handleto engagethedrive; release it to slow downor stop mowerfrom propelling.See Figure4-1. -- dling gasoline.Gasoline is extremely WARNING: Useextremecare when hanflammable and the vapors are explosive. Never fuel the machine indoorsor while the engine is hot or running.Extinguish cigarettes, cigars, pipesand other sources of ignition. mower can result in foreign objects WARNING:The operation of any lawn being thrown intothe eyes,which can damage your eyes severely. Always wear safety glasses while operating the mower, or while performingany adjustments or repairson it. ,_ 8 u Starting Engine the operatoris standingnear the lawn ARNING:Be sure no one otherthan mower whilestarting engineor operating mower.Neverrun engineindoorsor in enclosed,poorly ventilatedareas. Engine exhaust contains carbon monoxide, an odorlessand deadly gas. Keephands,feet, hairand looseclothing away from any moving parts on engine and lawn mower. __k perating Followthe set of instructionspertainingto your unit. Refer to enginemanual for helpwith the engine. MoWer Honda Engine: 1. Placethe fuel valvelever(if equipped)foundon the left sideof theengine intothe ON(OPEN)position. 2. Movethechoke lever(if equipped)all the way backwardintothe choke position.See Figure4-2. Figure 4=2 3. Standingbehindthe mower,squeezethe bladecontrol againstupper handleas shownin Figure4-2. The chokewill nowbeginto slowlyreturnto the off choke positionafter activatingthe blade control.Therefore, quicklymoveonto stepfour below. 4. Holdingthesetwo handlestogetherfirmly,grasp recoil starterhandleand pull ropeout with a rapid,continuous, full arm stroke.Keepinga firm grip on the starter handle letthe roperewindslowly.Repeatuntil engine cranks. Letthe rope rewindeachtime slowly. Briggs & Stratton/Tecumseh Engine: 1. ifequipped,pushprimerthreetimes.Wait about two secondsbetweeneach push.See Figure4-3. In temperaturearound550F or below,primefive times. Donot primeto restarta warmengine. ,,\ 2. Standingbehindthe mower,squeezethe bladecontrol againstupper handleas shownin Figure4-3. Figure 4-3 3. Holdingthesetwo handlestogetherfirmly,grasp recoil starterhandleand pull ropeout with a rapid,continuobject, stop the engine.Remove ous, full arm stroke.Keepinga firm grip on the starter _ ARNING:If you strike a foreign wire from the spark plug,thoroughly handle,let the rope rewindslowly.Repeatuntil engine respect mower for any damage, and cranks. Letthe rope rewindeachtime slowly. repairdamage before restarting and operating. Extensive vibration of mower during operation is an completelybeforeperforming any work indicationof damage. The unit should be promptly _ the bladeto stop onARNING:Wait the mower or for to remove the grass inspectedand repaired. catcher. Using Stopping Engine Formulchinggrass,removethe grasscatcherfrom the mower.Foreffectivemulching,do notcut wet grass.If the grasshas beenallowedto growin excessof four inches,mulchingis not recommended.Usethe grass catcherto bag clippingsinstead. 1. Releasebladecontrol to stop theengineand blade. 2. Disconnectsparkplug wirefrom spark plug and groundagainstthe engine. UsingYour as Mulcher Lawn Mower Using Be surelawnis clearof stones,sticks,wire,or other objectswhich coulddamagelawnmoweror engine. Such objectscouldbe accidentlythrownby the mower Grass Catcher Youcan usethe grass catcherto collectclippings whileyouare operatingthe mower.Referto Setupand Adjustmentsectionfor instructionson attachingthe grasscatcher. in anydirectionand cause seriouspersonalinjuryto the operatorand others. 9 The operation of any lawn mower can result in foreign objects being thrown into the eyes, which can damage your eyes severely. Always wear safety glasses while operatingthe mower, or while performing any adjustments or repairs on it. Be sure no one other than the operator is standing near the lawn mower while starting engine or operating mower. Never run engine indoors or in enclosed, poorly ventilated areas. Engine exhaust contains carbon monoxide, an odorless and deadly ;tas. Keep hands, feet, lair and loose clothing _way from any moving parts on engine and lawn mower. Lubrication 1. Lubricatepivot pointson theblade controlat least oncea seasonwith lightoil. The bladecontrol must operatefreely in both directions.See Figure5-1. 2. Lubricatethe wheelsat least oncea seasonwith lightoil (or motoroil). If wheelsare removedfor any reason,lubricatesurfaceof the pivotarm and inner surfaceof thewheelwith lightoil. See Figure5-1. 3. Lubricatethe torsionspringand pivot pointon the rear dischargedoor periodicallywith lightoil to prevent rust.See Figure5-1. Your Lawn 4. Thetransmissionis pre-lubricatedand sealedat the factoryand does not requirelubrication. 5. Followtheaccompanyingengine manualfor lubrication scheduleand instruction for engine lubrication. Deck Care Figure 5-1 Theundersideof the mowerdeck shouldbe cleaned after eachuseto preventany build-upof grass clippings, leaves,dirt, or otherdebris. If this debrisis allowedto accumulate,it will resultin rust and corrosion. 1. Disconnectsparkplug wire. Draingasolinefrom lawn mower,or placea pieceof plasticunderthe gas cap. WARNING 2. Tip mowersothat itrestson the housing.Keepthe sidewith the air cleanerfacingup. Hold mowerfirmly. A vays stop eng,"e; disconnect spark than 90 degreesin any directionsand WARNING:Nevertip the mowermore do not leavethe mowertipped for any lengthof time. Oil can draininto the upper partof the enginecausinga startingproblem. 3. Scrapeand cleanthe undersideof the deck with a suitabletool. Do notspraywith water. _L plug, and ground against engine before cleaning, lubricating of maintenance onyour 4. Putthe mowerback on itswheelson the ground.If youhad putplasticunderthe gas capearlier,make sureto removeit now. Figure 5=2 General Engine Care Recommendations A list of key maintenancejobs requiredfor good performanceby the moweris given below.Followthe accompanyingengine manualfor detailedlist and instructions. 1. Maintainoil levelas instructed in enginemanual. 1. Alwaysobservesafetyruleswhen performing anymaintenance. I ii i i We do not recommend the use of pressure washers or garden hose to clean your unitl These may cause damage to electric compOnentsi SpindleS; pulleys, bea i'ings, or the eng ne: The use of WaterWillresult in shortened lifeand i reduceserViceabilityl 2. Thewarrantyon this lawnmowerdoesnot cover itemsthat havebeen subjectedto operatorabuse or negligence.To receivefull valuefromwarranty, operatormustmaintainthelawn moweras instructedhere. 2. Serviceair cleanerevery25 hoursundernormal conditions.Cleaneveryfew hoursunderextremely dustyconditions.Referto engine manual. 3. Cleansparkplug and resetthegap once a season. Checkenginemanualfor correctplugtype and gap specifications. 3. Changingof engine-governedspeedwill void enginewarranty. 4. All adjustmentsshouldbe checkedat leastonce eachseason. 5. Periodicallycheckall fastenersand makesurethese are tight. _ disconnect spark plug,and ground WARNING:Alwaysstopengine, against engine before cleaning, lubricating or doing any kindof maintenanceon your machine. 4. Cleanengineregularlywith a cloth or brush. Keepthe coolingsystem(blowerhousingarea) cleanto permit properair circulation.Removeall grass,dirt and combustibledebrisfrom mufflerarea. Replacing Rear Flap 1. Toremoverearflap, lift rear door,and pressflap in on eithersideto removefrom hole.See Figure5-2. 2. Removeflapfrom oppositeholeand replacewith new flap in the oppositeorderand mannerof removal. 10 Blade Care / WARNING:Whenremovingcutting blade for sharpeningor replacement, protectyourhandswith a pairof heavy glovesor usea heavyrag to hold blade. 1. Disconnectsparkplug wirefrom spark plug.Turn moweron its side makingsurethat the air filter and the carburetorare up. 2. Removebolt, bell washer,blade,and bladeadapter from the enginecrankshaft.See Figure5-3. © NOTE:When removingthese items,the pulleysand washersmayalso breakfree fromthe crankshaft.Be sureto makenoteof the orientationof these itemsfor reassembly. J Figure 5-3 3. The bladecan be sharpenedwith a fileor on a grinding wheel.Do notattemptto sharpenthe blade while it is still on the mower.Whensharpeningblade,follow originalangle of grind.Grind cuttingedgesequallyto keep bladebalanced. WARNING 4. Removebladefrom the adapterfor testingbalance. Balancethe bladeon a roundshaftscrewdriverto check. Removemetalfrom the heavysideuntil it balancesevenly. __IL . causeexcessive vibrationwhen rotating WARNING:An unbalanced bladewill at highspeeds.It maycausedamage to mower, and couldbreak causing personalinjury. Lubricatetheenginecrankshaftand the inner surface of the blade adapterwith lightoil. Slide the blade adapteronto the enginecrankshaft.Placethe blade on theadaptersuch that the sideof the blade marked "Bottom"(or with part number)facesthe groundwhen the mowerisin the operatingposition.Makesurethat blade is alignedand seatedon bladeadapterflanges. Figure 5-4 f When removing the cutting blade for sharpening or replacement or when sliding the belt around it, protect your hands with a pair of heavy gloves or use a heavy rag to hold the blade. An unbalanced blade will cause excessive 6. Placebell washeron the blade.Align notcheson the blade bell supportwith small holesin blade.Replace hex boltand tighten hexbolt to torque:450 in.Ibs. rain.,600 in.Ibs.max. vibration when rotating at high speeds. It may cause damage to mower, and could break causing personal injury. Toensuresafe operationof yourmower,periodically checkthe blade boltfor correcttorque. Belt Care 1. Removetwo shoulderscrewssecuringfrontdrive Figure 5-5 cover to mowerdeck.See Figure5-4. Pressinwardon sides of front drivecoverand releasetabs that secure Thenremovethe belt from aroundthe bladeby it to the heightadjusterbrackets.Removedrivecover removingoverone end at a time.See Figure5-5. from mower. 4. Replacewith newbelt, workingaround bladeand 2. Pull up on the belt keeperwireand pivotit out away up throughthe beltkeeperbracket.Makesurebelt from the drivepulley.See Figure5-4 inset. is firmlyseatedon engine pulleywhile pullingfrom 3. Rollthe beltoff the transmissionpulley.Tip mower the othersideand slidingit aroundthe transmison its sidewith the air filter up to access beltfrom sion pulley.Pivotthe belt keeperwire backinto its undersideof mower.Slide beltoff of enginepulleyand operatingpostionand snapintothe slot provided. threadthroughthe openingin the beltkeeperbracket. Reassemblefront drivecover. 11 Problem Cause Ena ne fa sto start Remedy 1. Bladecontroldisengaged, i. sParkPiugwiie disconnected: 3. " ........... Fueltank empty or stale fuel. 4. Enginenot piimed(if equippedwth primer)i Faultyspark p ugl 61 BloCked fuel linel 7: Engineflooded. & Filltank with clean,fresh gasolinel 4. prime engineaS instr,u, cted in Operat, ing Your Lawn Mower. c ean adjustgap or repiacel clean fuellinel 7. Wait a few minutesto restait,but do I notprimel 8. Fue!valve(if equipped)closed, & Open fuel va!ve: See enginemanuaI. 91 Enginenot choked (if equippedw/choke). 9. Choke engine:Seeengine manual. 1. Sparkplug wire loose. 2. Blockedfuel lineor stale fuel. Engineruns erratic 3. 4. 5. 6. Eng ne overheats 1. Connect andtighten sparkplug wire. 2. Clean fuel line; fill tank withclean, fresh gasoline. 3. Clear vent. 4. Drainfuel tank. Refillwithfresh fuel. Ventingas cap plugged. Wateror dirt infuel system. Dirtyair cleaner. Carburetorout of adjustment. 5. Referto engine manual. 6. Referto engine manual. 1. Engineoil levellow. 2. Air flow restricted. 1. Fillcrankcasewith proper oil. 2. Removeblowerhousing and c ean. 3. Referto engine manual. 3. Carburetornot adjustedproperly. I Occasional skips (hesitates) at high speed 2. Referto engine manual. 1. Sparkplug fouled, faulty or gap - too wide. I Excessive Vibration 1. Resetgapto .030"or replace _ I 2. Referto engine manual. 3. Referto engine manual. 1. Cuttingbladeloose or unbalanced. 1. Tighten bladeandadapter.Balance 2. Bentcutting blade. 2. See an authorizedservicedealer. ._ I 1. Wetgrass. I 1. Donot mowwhen grass Lswet; walt untillater to cut. 2. Mowonce at a high cutting height then mowagainat desiredheight 'or makea narrowercutting path. I 3. Sharpenor replaceblade. I 2 Excessve y h gh grass _-qulppea_ I Unevencut Mower will not seIf propeI spark plug. 2. Carburetorimproperlyadjusted. 3 Dirtyair cleaner. blade. Mower will not mulch clrass/If ,_" 1. Adjustgap to .030". 2. Carburetoridlemixtureadjustment improperly set. Idles poorly - 1. Sparkplug gap too close. 3. Dullblade. H 1. Wheelsnot positionedcorrectly. ' 2. Dull blade. 1. Placeall four wheelsin same heightposition. 2. Sharpenor replaceblade. 1. Belt not insialled properly. 1. Check belt for proper pulleyinstallation 2. Debrs clogg ng driveoperation , and movement. 2. Stop engine,disconnectsparkplug wire and clean out debris. 3. Damagedor wornbelt. 3. Inspectand replacebelt. M For repairsbeyond minor adjustments listed here, contact an authorized service dealer. Engagebladecontro!. conneO!wiretOspark plugl 12 S"............. Off=Season Storage The followingstepsshouldbe taken to prepareyour lawn mowerfor storage. 1. Cleanand lubricatemowerthoroughlyas describedin the lubricationinstructions. 2. We do not recommendthe useof a pressurewasher or gardenhoseto cleanyour unit. 3. Referto enginemanualfor correctengine storageinstructions. 4. Coat mower'scuttingblade with chassisgreaseto preventrusting. 5. Storemowerin a dry, cleanarea. Donot storenext to corrosivematerials,suchas fertilizer. Whenstoringanytype of powerequipmentin a poorly ventilatedor metal storageshed, careshouldbe taken to rust-prooftheequipment.Usinga lightoil or silicone, coat theequipment,especiallycablesand all moving parts of yourlawnmowerbeforestorage. Safety Labels Found On Your Lawn Mower WARNING DO NOT remove safety (or any) labels from mower for any reason. 13 Model Series V550 ) 14 Fief. No. Part No. Description Fief. No. PartNo. Description 1 731-2626 Bail Cover 37 782-7551A WheelCover 2 747-1161A Blade Control 38 717-1762 SpurGear14T RH 3 746-0957 ControlCable37.25-inch 717-1761 SpurGear 14TLH 4 726-0240 CableTie 39 710-04531 Screw1/4-20x.39 5 664-04065 Grass BagAssembly 40 734-2042 FrontWheel8 x 2.125Zag 6 747-04080 Grass Bag Frame 41 731-0981A Hubcap 7 746-04206A VariableSpeedCable 42 710-0216 Screw3/8-16x .75 8 731-05642 Trailshield 43 720-0426 Knob 9 731-05865 Rear Door 44 736-0447 WaveWasher 1.5x 1 x .029 10 687-02280 HeightAdj. BracketAssy- LH 45 710-1008 ScrewTT 3/8-16x 1.875 687-02279 HeightAdj. BracketAssy- RH 46 712-04065 FlangeLockNut 3/8-16 11 787-01537 21-inchDeck 47 782-5004B RearRH Baffle 12 732-04317 ExtensionSpring 48 710-1652 ScrewTT 1/4-20x .625 Front HeightAdj. Assy- LH 49 720-0312 FoamGrip 687-02194 Front HeightAdj. Assy- RH 50 738o0507B ShoulderScrew 14 750-04405 SleeveSpacer.52 ID x 1.8Lg 51 734-04093 RearWheel12x 2.125IdleZag 15 715-0221 Dowel Pin 52 732-0866 SpringLever 53 687o02039A PivotArmAssemblyRH 13 687-02193 16 618-04377A Transmission 17 710-1650 ShoulderScrew 18 731o05013A DeckCover 54 753-05096A SpeedControlAssembly 19 782-5002B 55 714-0104 HairpinClip 20 750-04164A Spacer 56 749-04206 UpperHandle 21 754-04082A V-TypeBelt 57 710-0703 Screw1/4-20x .75 SNUIN£ _FACTORYPARTS parts, Call 1'800,800.7310 or visit us on the web ,ww:mtdp,od,,ots: 687o02040A PivotArmAssemblyLH Front Baffle 22 787o01258A CableMount Bracket 58 631-0075B 23 748-04082 BladeAdapter 59 732-04090A TorsionSpringRH 24 742-0741 21-inchMulchingBlade 60 710-1205 EyeBolt 747°04588 PivotRod EngineSpacer 25 736-0452 Bell Washer,.396x 1.140x .095 61 26 710-1257 Sc_w3/8-24 x2.5 62 782-5003A RearBaffle LH 27 736-0277 Fiat Washer,1.031x 1.620x .095 63 710-1017 ScrewAB 1/4-14x .625 28 756-04160 Key Half Pulley 64 712-0397 WingNut 29 756-04161 UpperHalf Pulley 65 749-0928A LowerHandle 30 750-04404 SleeveSpacer,.52 Lg x 9.10 66 710-1174 CarriageBolt5/16-18x 2 31 682-0015 Front BearingAssembly 67 720-04072 Star Knob 32 787-01298 AdjustmentPlateRH 68 720-0279 HandleKnob 787-01299 AdjustmentPlateLH 69 710-04329 TorxScrew 33 687-02044 Pivot PlateAssembly 70 710-0896 Screw,1/4-14x .625 34 732-0706 Spring LeverRH 71 732-04294 Belt KeeperWire 732-0707 Spring LeverLH 72 750-04020 Spacer,1.004x 1.375x .25 35 736-0474 Flat Washer1.01x 1.5x .035 73 736-0182 SpringWasher,.500x 1.00x .022 36 716-0102 Snap Ring 15 ii i _iI_ ii IMPORTANT For a properworking machine, use Factory Approved Parts. V-BELTS are specially designed to engageand disengage safely.Asubstitute (non OEM) V-Belt can be dangerous by not disengaging completely. MANUFACTURER'S LiMiTED WARRANTY The limitedwarrantyset forth belowisgivenby MTDLLCwith respect to newmerchandisepurchasedand usedin the UnitedStates,its possessionsand territories. "MTD"warrantsthis productagainstdefectsin materialand workmanshipfor a periodof two (2) years commencingon the date of original purchaseand will, at its option,repairor replace,freeof charge,any part foundto be defectiveinmaterialsor workmanship.This limitedwarranty shallonlyapply if this product hasbeen operatedand maintained inaccordancewith the Operator'sManualfurnishedwith the product, and has notbeen subjectto misuse,abuse,commercialuse, neglect, accident,impropermaintenance,alteration,vandalism,theft, fire, water, or damagebecauseof otherperil or naturaldisaster.Damageresulting fromthe installationor useof any part, accessoryor attachmentnot approvedby MTDfor use with the product(s)coveredbythis manual willvoid yourwarrantyas to any resultingdamage. Normalwearparts are warrantedto be free fromdefects in materialand workmanshipfor a periodof thirty (30) days fromthe dateof purchase. Normalwearparts include,butare notlimitedto itemssuch as: batteries,belts,blades,blade adapters,grass bags, riderdeck wheels,seats, snowthrowerskid shoes,shaveplates,auger spiralrubberand tires. HOW TO OBTAIN SERVICE: Warranty service is available, WITH PROOF OF PURCHASE, through your local authorized service dealer. To locate the dealer in your area, check your Yellow Pages, or contact MTD LLC at RO. Box 361131,Cleveland, Ohio 441360019, or call 1-800-800-7310 or 1-330-220-4683 or log on to our Web site at www.mtdproducts.com. This limitedwarrantydoesnot providecoverageinthe followingcases: a. Theengineor componentparts thereof.These itemsmaycarry a separatemanufacturer'swarranty.Referto applicablemanufacturer's warrantyfor termsand conditions. b. Log splitterpumps,valves,and cylindershavea separateone year warranty. c. Routinemaintenanceitemssuch as lubricants,filters, blade sharpening,tune-ups,brakeadjustments,clutchadjustments,deck adjustments,and normaldeteriorationof the exteriorfinish due to useor exposure. FOR e. MTDdoesnot extendanywarrantyfor productssoldor exported outsideof the UnitedStates,its possessionsand territories,except those soldthroughMTD'sauthorizedchannelsof export distribution. f. Replacementparts that are notgenuine MTDparts. g. Transportationchargesand servicecalls. No impliedwarranty,includingany impliedwarranty of merchantabilityof fitness for a particular purpose,applies after the applicable periodof express written warranty above as to the parts as identified.No otherexpresswarranty, whetherwrittenor oral, except as mentioned above, givenby any personor entity, includinga dealeror retailer, with respect to any product,shall bind MTD.Duringthe periodof the warranty,the exclusiveremedy is repairor replacementof the productas set forth above. The provisionsas set forth in this warrantyprovidethe sole and exclusiveremedy arising from the sale. MTDshallnot be liable for incidentalor consequentialloss or damage including,without limitation, expensesincurredfor substituteor replacementlawn careservicesor for rentalexpensesto temporarily replacea warranted product. Somestatesdo notallowthe exclusionor limitationof incidentalor consequentialdamages,or limitationson howlong an impliedwarranty lasts, sothe aboveexclusionsor limitationsmaynot applyto you. In no event shallrecoveryof any kindbe greaterthanthe amountof the purchasepriceof the productsold.Alterationof safety features of the productshallvoid this warranty. Youassumethe risk and liability for loss,damage,or injuryto you and yourpropertyand/orto others and theirpropertyarisingout of the misuseor inabilityto usethe product. This limitedwarrantyshallnot extendto anyoneotherthan theoriginal purchaseror to the personfor whomitwas purchasedas a gift. HOWSTATELAWRELATESTOTHIS WARRANTY: This limited warrantygivesyou specificlegal rights,and youmay alsohaveother rightswhich vary from stateto state. IMPORTANT:OwnermustpresentOriginal Proofof Purchaseto obtain warrantycoverage. d. Servicecompletedby someoneotherthanan authorizedservice dealer. IViTD LLC, P.O. BOX 361131 CLEVELAND, OHiO 44136-0019; Phone: 1=800=800-7310, 1-330=220-4683
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