MTD 13A 325 402 User Manual RIDING MOWER Manuals And Guides L9910203
MTD Lawn, Riding Mower Rear Engine Manual L9910203 MTD Lawn, Riding Mower Rear Engine Owner's Manual, MTD Lawn, Riding Mower Rear Engine installation guides
User Manual: MTD 13A-325-402 13A-325-402 MTD RIDING MOWER - Manuals and Guides View the owners manual for your MTD RIDING MOWER #13A325402. Home:Lawn & Garden Parts:MTD Parts:MTD RIDING MOWER Manual
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YaRD-MaN OPERATOR'S MANUAL Riding Mower Internal Bagging System 27.5" Cutting Deck _,, Factory No. 13A-325-402 IMPORTANT: READ SAFETY RULES AND INSTRUCTIONS CAREFULLY Warning: This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forestcovered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any), If a spark arrester is used, it should be maintained in effective working order by the operator. In the State of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark attester for the muffler is available through you r nearest engine authorized service dealer or contact the service department, P,O. Box 368022 Cleveland, Ohio 44136-9722. MTD PRODUCTS PRINTED IN U.S.A. INC. P.O. BOX 368022 CLEVELAND, OHIO 44136-9722 FORM NO. 770-10201 (12/98) TABLE OF CONTENTS Content Page Finding Model Number .......................................................................................................................... 2 Calling Customer Support Service ......................................................................................................... 2 Safe Operation Practices ....................................................................................................................... 3 Slope Gauge .......................................................................................................................................... 5 Unpacking ............................................................................................................................................. Contents of Hardware Pack ................................................................................................................... Assembly ............................................................................................................................................... 6 7 8 Operation ............................................................................................................................................... 12 Service & Adjustments ........................................................................................................................... 16 Maintenance .......................................................................................................................................... 21 Off-Season Storage ............................................................................................................................... 23 Trouble-Shooting 24 ................................................................................................................................... Parts List ................................................................................................................................................ FINDING 26 MODEL NUMBER This Operator's Manual is an important part of your new rider mower. It will help you assemble, prepare and maintain your rider mower. Please read and understand what it says. Before you start to prepare your rider mower for its first use, please locate the model plate and copy the information from it in the space below. The information on the model plate is very important if you need help from your dealer or the MTD customer support department. • Every rider mower has a model plate. You can locate it by pivoting the cover upward and looking under the frame. A sample model plate is shown below. p_ This is where your model number will be. I XXX-X-XXX-X-XXX XXXXXXXXXXX [ This is where your serial number will be. Copy the model number here: _)_fMTD PRODUCTS CLEVELAND, CALLING OHIO INC 44136 Copy the serial number here: CUSTOMER SUPPORT SERVICE Locate your rider'a model number and aerial number-Record this information in the space provided above. To find your unit's specific model number and serial number, see previous section. If you are having difficulty assembling this product or if you have any questions regarding the controls, operation or maintenance of this unit, please call the Customer Support Department. Customer Support can be reached by dialing: 1- 330- 220-4MTD (1-330-220-4683) or 1- (800)-800-7310 Please have your unit's model number and serial number ready when you call. Although both numbers are important, you will be asked to enter only the serial number before your call can be processed. 2 SAFE OPERATION PRACTICES This symbol points out important safety instructions which, if not followed, could endanger the personal safety and/or property of yourself and others. Read and follow all instructions in this manual before attempting to operate your rider mower. Failure to comply with these instructions may result in personal injury. When you see this symbol--heed its warning. / ANGER: I_D General 1 manual. As with any type of power equipment, carelessness or error on the part of the operator can result in serious injury. If you violate any of these rules, you may cause serious injury to Your riderormower was built to be operated according to the rules for safe operation in this J yourself others. Operation Read, understand, and follow all instructionsin the manual and on the machine before starting.Keep this manual in a safe place for future and regular reference and for ordering replacement parts. Only allow responsible individuals familiar with the instructions to operate the machine. Know controls and how to stop the machine quickly. Do not put hands or feet under cutting deck or near rotating parts. Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade. A small object may have been overlooked and could be accidentally thrown by the mower in any direction and cause injury to you or a bystander. To help avoid a thrown objects injury, keep children, bystanders and helpers at least 75 feet from the mower while it is in operation. Always wear safety glasses or safety goggies during operation or while performing an adjustment or repair, to protect eyes from foreign objects. Stop the blade(s) when crossing gravel drives, walks or roads. Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. Never carry passengers. Disengage blade(s) before shifting into reverse and backing up. Always look down and behind before and while backing. Be aware of the mower and attachment discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the chute guard in place. Slow down before turning. Operate the machine smoothly. Avoid erratic operation and excessive speed. Never leave a running machine unattended. Always turn off blade(s), place transmission in neutral, set park brake, stop engine and remove key before dismounting. Turn off blade(s) when not mowing. Stop engine and wait until blade(s) comes to a complete stop before (a) removing grass catcher or unclogging chute, or (b) making any repairs, adjusting or removing any grass or debris. Mow only in daylight or good artificial light. Do not operate the machine while under the influence of alcohol or drugs. Watch for traffic when operating near or crossing roadways. Use extra care when loading or unloading the machine =ntoa trailer or truck. This unit should not be driven up or down a ramp onto a trailer or truck under power, because the unit could tip over, causing serious personal injury. The unit must be pushed manually on a ramp to load or unload properly. Never make a cutting height adjustment while engine is runmng _foperator must dismount to do so. Wear sturay re ugh-soled work shoes and close-fitting slacks arts starts. Do not wear loose fitting clothes or jewelry They can be caught in moving parts. Never operate a unit tn bare feet, sandals, or sneakers. Check overhead clearance carefully before driving under power hnes, wires, bridges or low hanging tree branches before entering or leaving buildings, or in any other s=tuat_onwhere the operator may be struck or pulled from the unit. which could result in serious injury. Disengage al! attachment clutches, thoroughly depress the brake pedal, and shift into neutral before attempting to start engine. Your mower _sdesigned to cut normal residential grass of a height no more than 10". Do not attempt to mow through unusually tall, dry grass (e.g., pasture) or piles of dry leaves. Debris may build up on the mower deck or contact the engine exhaust presenting a potential fire hazard. Slope Operation Slopes are a major factor related to loss of control and tipover accidents which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it. For your safety, use the slope gauge included as part of this manuel to measure slopes before operating this unit on a sloped or hilly area. ff the slope is greater than 15° as shown on the slope gauge, do not operate this unit in that area or serious injury could result. Do: Mow up and down slopes, not across. Remove obstacles such as rocks, limbs, etc. Watch for holes, ruts or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles. Use slow speed. Choose a low enough gear so that you will not have to stop or shift while on the slope. Always keep machine in gear when going down slopes to take advantage of engine braking action. Follow the manufacturer's recommendations for wheel weights or counterweights to improve stability. Useextra care with grass catchers or other attachments. These can change the stability of the machine. Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction. Rapid engagement or braking could cause the front of the machine to lift and rapidly flip over backwards which could cause serious injury. Avoid starting or stopping on a slope. If tires lose traction, disengage the blade(s) and proceed slowly straight down the slope. Do Not: Do not turn on slopes unless necessary; then, turn slowly and gradually downhill, if possible. Do not mow near drop-offs, ditches or embankments.The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in. Do not mow on wet grass. Reduced traction could cause sliding. Do not try to stabilize the machine by putting your foot on the ground. DO not use grass catcher on steep slopes. Children Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them. Keep children out of the mowing area and in watchful care of an adult other than the operator. • Be alert and turn machine off if children enter the area. • Before and when backing, look behind and down for small children. Never carry children. They may fall off and be seriously injured or interfere with the safe machine operation. Never allow children under 14 years old to operate the machine. Children 14 years and over should only operate machine under close parental supervision and proper instruction. Use extra care when approaching blind corners, shrubs, trees or other objects that may obscure your vision of a child or other hazard. • Remove key when machine is unattended to prevent unauthorized operation. Service Use extreme care in handling gasoline and other fuels. They are extremely flammable and the vapors are explosive. a. Use only an approved container. a. Never remove fuel cap or add fuel with the engine running. Allow engine to cool at least two minutes before refueling. b. Replace fuel cap securely and wipe off any spilled fuel before starting the engine as it may cause a fire or explosion. c. Extinguish all cigarettes, cigars, pipes and other sources of ignition. d. Never refuel the machine indoors because fuel vapors will accumulate in the area. e. Never store the fuel container or machine inside where there is an open flame or spark, such as a gas hot water heater, space heater or furnace. Never run a machine inside a closed area. To reduce fire hazard, keep the machine free of grass, leaves or other debris build-up. Clean up oil or fuel spillage. Allow machine to cool at least 5 minutes before storing. Before cleaning, repairing or inspecting, make certain the blade and all moving parts have stopped. Disconnect the spark plug wire, and keep the wire away from the spark plug to prevent accidental starting. Check the blade and engine mounting bolts at frequent intervals for proper tightness. Also, visually inspect blade for damage (e.g., excessive wear, bent, cracked). Replace with blade which meets original equipment specifications. Keep all nuts, bolts and screws tight to be sure the equipment is in safe working condition. Never tamper with safety devices. Check their proper operation regularly. Use all guards as instructed in this manual. After striking a foreign object, stop the engine, remove the wire from the spark plug end thoroughly inspect the mower for any damage. Repair the damage before restarting and operating the mower. Grass catcher components are subject to wear, damage and deterioration, which could expose moving parts or allow objects to be thrown. For your safety protection, frequently check components and replace with manufacturer's recommended parts when necessary. Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves and use extra caution when servicing blade(s). Check brake operation frequently. Adjust and service as required. Muffler, engine and belt guards become hot during operation and can cause a burn. Allow to cool down before touching. Do not change the engine governor settings or overspeed the engine. Excessive engine speeds are dangerous. Observe proper disposal laws and regulations. Improper disposal of fluids and materials can harm the environment and the ecology. a. Prior to disposal, determine the proper method to dispose of waste from your local office of Environmental ProtectionAgency. Recycling centers are established to properly dispose of materials in an environmentally safe fashion. b. Use proper containers when draining fluids. Do not use food or beverage containers that may mislead someone into drinking from them. Properly dispose of the containers immediately following the draining of fluids. c. DO NOT pour oil or other fluids into the ground, down a drain or into a stream, pond, lake or other body of water. Observe Environmental Protection Agency regulations when disposing of oil, fuel, coolant, brake fluid, filters, batteries, tires and other harmful waste. U3 IJ.I LLI f_lJ. WARNING a. u_ Do not mow on inclines with a slope in excess of 15 degrees (a rise of approximately (/}uJ -- I_ "' "' u) a. "_ O 2-1/2 feet every 10 feet). A riding mower could overturn and cause serious injury. If operating a walk-behind mower on such a slope, it is extremely difficult to maintain your footing and you could slip, resulting in serious injury. Operate RIDING mowers up and down slopes, never across the face of slopes. Operate WALK-BEHIND mowers across the face of slopes, never up and down slopes. UNPACKING Removing • • • • Loose Parts From Crate Remove all screws from bottom of the crate using a 1/4" socket or a flat blade screwdriver. Holding the sides of the crate firmly, lift the crate up and keep it aside. Avoid tire punctures. Remove and discard plastic bag which covers the unit. Lift the rear of the mower and clear the bottom of the crate. Repeat for the front. Be sure parking brake is disengaged; roll unit out of the crate's way. You will find the following loose parts in the crate. To identify these parts, see Figure 1. Remove loose parts very carefully so as not to damage or lose any. 1. Steering wheel components: steering wheel, cap, shaft, tube 2. Operator's manual (not shown in Figure 1) 3. Mulching plug & side-discharge chute 4. Oil drain sleeve 5. 6. 7. 8. 9. 10. Battery acid pack* (not shown in Figure 1) Battery cover ignition keys (net shown in Figure 1) Steering gear cover Bumper (optional) Hitch Plate (optional) * Not included as booso part if unit shipped with wet battery Side-Discharge Chute Steering Shaft , Mulching Plug Oil Drain Sleeve Wheel Cap _--_-_ Steering Seat Cover Bahery Steering Wheel Hitch Plate (Optional) Steering Tube J Figure 1 Bumper Steering Gear Cover Contents INSTALLING of Hardware Pack THE BATTERY ATTACHING STEERING TUBE Rex Screw _$1/4-20 -- --4 _ °own Rods I'J 711-0222A _ Battery Hold U _'_\,Wing Nut 712-0397 ATTACHING ATTACHING WHEEL SIDE- DISCHARGE CHUTE AND MULCHING PLUG (_ _'_ .Wing Nut 712-0397__(_ Pushnut Fastener F _'_ x 1.25 '_ 710-0958 <_--- Hex Lock Nut 1/4-20 712-0324 ATTACHING SEAT ASSEMBLY STEERING Hex Lock Bolt _5/16-18 x 1.00 _ _ 4"_ 726-0271 Hex Screws 1/4-20 x 2.75"-_+ 710-0564 710-0643 J_" 710-0870 (_),_Belleville Washer 736-0242 x375" 710-0825 ATTACHING _i_ _4._ ATTACHING ATTACHING CONTROLKNOBS STEERING SHAFT Screw 710-3217 Truss Head Machine (i_ Hex Nut 712-0142-_ _) Self-Tapping710.05991/4_20 thd. Screw STEERING GEAR COVER Control Knobs 731-1918 _ _ _ _ _4_____ ATTACHING _/_!0T_t! ping Screw ATTACHING OPTIONAL HITCH PLATE 5/16-18 x 0.75" ---,,Hex Bolt 710-0118 LockWasher._/ 736-0119 3/8-16 x 1.0" HexBolt 710-0514_ _ Hex Nut _ _,_ OPTIONAL BUMPER _ _ GG - 2-0267 Flange Lock Nut 3/8-16 thd. 712-0431 Figure 2 IMPORTANT: This unit is shipped WITHOUT GASOLINE in the engine. Be certain to service engine with gasoline as instructed in the separate engine manua/ before operating your mower. NOTE: Reference to front, rear, right or left hand side of the mower is observed from the operating position. Items Required 1. 2. 3. 4. 5. 6. For Assembly Fresh Gasoline 7/16" wrench or socket (2) 1/2"socket (1) 9/16" wrench or socket (1) Phillips head screwdriver (1) Flat head screwdriver (1) All hardware necessary for assembling your rider mower is included in the hardware pack. See Figure 2 and get familiar with the hardware before starting to assemble unit. 7 ASSEMBLY Installing Battery WARNING: Battery acid must be handled with great care as contact with it can burn and blister the skin. Wear protective clothing (goggles, rubber gloves and apron) when working with it. NOTE: Continue assembling the rider mower while the battery is standing for 30 minutes (after filling with acid), and later while you are charging the battery. Follow the safety precautions mentioned previously. Also remember to take added precaution, as stated below, while activating the battery. Always shield eyes, protect skin and clothing when working near batteries. WARNING: When not in use, keep the terminal covers in place. Always keep battery out of reach of children. Do not short battery terminals (avoid a connection between the two battery posts or between the positive terminal and the frame of the riding mower). Should battery acid accidentally splatter into the eyes or onto the face, rinse the affected area immediately with clean cold water. If there is any further discomfort, seek prompt medical attention. Before installing battery, remove metal bracelets, wristwatch bands, rings, etc. from your person. Connect positive terminal first to prevent sparks from accidental grounding. If acid spills on clothing, first dilute it with clean water, then neutralize with a solution of ammonia/water or baking soda/water. Do not use the rider mower battery to start other vehicles. Since battery acid is corrosive, do not pour it into any sink or drain. Before discarding empty electrolyte containers, rinse them with a neutralizing solution. • Never connect or disconnect charger clips to battery while charger is turned on as it can cause sparks. • Keep all lighted materials (cigarettes, matches, lighters) away from the battery as the hydrogen gas generated during charging can be combustible. • • • As a further precaution, only charge the battery in a well-ventilated area. Make certain venting path of battery (drain tube) is always open. Antidote External: Flush with water. Internal: Drink large quantities of water or milk. Follow with milk of magnesia, beaten eggs or vegetable oil. Seek medical help immediately. Eyes: Flush with cool water for at least 15 minutes, then get prompt medical attention. Activating the Battery IMPORTANT: If your rider mower was shipped with a wet battery, that is with the battery already filled with electrolyte, skip the battery set-up section entirely and go to "Installing the Battery" section on page 9. • Carefully remove electrolyte (battery fluid, acid) pack from its box. Using a flat head screwdriver, remove the cell caps from the battery. Open the carton containing the electrolyte (acid) pack pouch. Cut 1/4" from the spout on top of the acid pack. Fill each cell of the battery up to the split ring. Do not exceed the maximum fill level. Allow the battery to stand for 30 minutes with the caps off. The electrolyte level may drop due to the chemical reaction in the battery. Add if necessary. Do not overfill the battery. Overfilling the battery can cause leakage which can damage your new dder mower. Replace the cell caps on the battery. Charging ,_ the Battery not smoke. While Keep the batterythe away fromdo WARNING: charging battery, any sparks. The fumes from the battery acid can cause an explosion. After the battery has been charged, add only distilled water. Do not add acid. After filling with acid the battery has reached 85% charging capacity. A newly activated battery will reach 100% capacity in 1 to 2.5 hours with a 3 ampere charge. through the hole in the battery tray. Pull up on the hold-down rods through the slot on the battery cover and insert one wing nut on each hold-down rod. Tighten the two wing nuts to secure the battery to the unit. See Figure 4. A battery charged by the alternator will have the same life as a battery bench charged prior to installation provided that the engine is run for 1 to 2.5 hours with a 3 ampere alternator for the initial charge. NOTE: After battery has been charged, add only distilled water. Do not add electrolyte (battery fluid, acid). Wing Nut Disposing of electrolyte After filling the cells to the proper level, you may have some extra electrolyte (battery fluid, acid) left over. Follow the steps below for proper disposal. • Fill the plastic container halfway with tap water. Put two tablespoons of baking soda in the electrolyte/water mix. Fill rest of the container with water. • Pour the baking soda, water and electrolyte mix down the sink drain under running water. • Throw the plastic container in the garbage. NOTE: The information listed above is for initial charge. Refer to the Maintenance section of this manual for battery care and charging instructions afterregu_rusage. Hok Figure 4 Attaching • Steering Tube Slide the steering tube into the steering support bracket assembly. Secure with hex screw and hex inserted lock nut from the hardware pack. See Figure 5. • Installing the battery Pivot the cover of the mower upwards as shown in Figure 3. Steering Tube-_-- Steering Support Bracket Assembly \ Cover Install battery here Hex Screw Lock Nut Figure 5 Attaching Steering Gear Cover, Optional Bumper & Optional Hitch Plate Figure 3 Place the battery into the battery opening with positive terminal toward the rear of the unit. Make certain both the negative (black) cable and the positive (red) cable are routed up through the battery opening. See Figure 4. Attach the positive (red) cable to the positive terminal of the battery. See Figure 4. Secure with hex bolt and nut provided with the battery. Slide rubber boot over the positive terminal. Attach negative cable to the negative terminal with a hex bolt and nut provided. See Figure 4. Hook the curved end of the hold-down rod • • • Align the two holes on the steering gear cover with the two corresponding holes on the front frame of the rider. See Figure 6A. Insert two self-tapping screws from the hardware pack through these two ho_es of the gear cover and the frame as shown in Figure 6A. Secure tightly. If your rider mower is equipped with the optional Bumper, align the two holes at two ends of the tube with the corresponding holes on the front of the rider. See Figure 6B. Insert the two hex bolts from hardware pack as Shown and secure with the lock nut. Align the holes on the hitch plate with the holes on the rear frame assembly as shown in Figure 6C. Secure on each side with hex bolt, lock washer and hex nut from the hardware pack. Attaching Control Knobs Attach control knobs to the shift lever and throttle/choke control lever using truss head machine screws and hex nuts. See Figure 8, A Lock F L _-_ _,.--_ J Control Knob NuI e rame _ng ! -_ Secure _ _[_(_ i Gee, :.-:,!-"B'umpew Cover 6,_ Screw _ ",k. I,tex nw od C Hitch Plate...,..,._( Rear \ Frame _ Figure 8 _ __ _::sher Attaching .ut • Figure 6 Attaching • Steering Shaft • Slide the steering shaft over the steering tube and secure with three self-tapping screws from the hardware pack. See Figure 7. _ • Steering Shaft Steering Wheel With the wheels of the tractor pointing straight forward, place the steering wheel over the steering shaft, positioning the steering wheel as desired. See Figure 9. Place the bell washer with the cupped side down over the steering shaft. Secure with hex lock bolt. Press the steering wheel insert onto the steering wheel aligning the four tabs in the rear of the steering wheel insert with the four slots in the steering wheel so that the cap fits snugly. See Figure 9, Hex Lock Bolt \ Steering P_ell Washer Wheel Steering Secure with self-tapping screw \ Steering Wheel Insert \ J i S Figure 7 Figure 9 10 lot Attaching Side Discharge Chute side, or (iii) to mulch grass and recirculate clippings back to the lawn. For the third option, attach the mulching plug to the side-discharge chute and then to the deck. Your riding mower is shipped to you with the grasscatcher fully assembled on the unit, A side discharge chute and a mulching plug are included as loose parts, Follow the instructions below to attach the side-discharge chute, Wing Nut_ !Side Discharge Chute WARNING: Do not operate the mower if any one of the grasscatcher, discharge chute or mulching plug is not firmly installed on the mower. Speed- Pivot the cover up and lower the cutting height adjustment lever to the lowest position. Remove the two wing nuts (A and B in Figure 10) from two ends of the grasscatcher chute. Nut Hex Bolt f_ Mulching Plug Grasscatcher Figure Discharge • Wing Nut B Wing • • gNutC • • Figure 10 Loosen the two wing nuts (C and D in Figure 10) in the middle of the chute. Do not remove. All four wing nuts (A, B, C, and D) hold the chute to the deck frame. • Slide the grasscatcher chute to the right and out of the deck frame. Slide the side-discharge chute in and place it on the deck so that the four wing nut positions align with those on the deck. Reinsert wing nuts A and B that you had earlier removed. Tighten to secure. Tighten the two wing nuts C and D. Check and make sure that the side-discharge chute is properly installed and the hardware tightly secured. Attaching To assemble the mulching plug, put two hex bolts through the mulching plug at the respective openings. Place speed nuts over the hex bolts. Insert the plug into the side discharge chute aligning the two slots on the two sides of the side-discharge chute with those on the mulching plug. See Figure 11. Place wing nut on each of the hex bolts and thread a few turns. Check that the plug is aligned correctly within the discharge chute. Tighten both wing nuts To attach the mulching plug now to the unit, follow instructions to attach side discharge chute to the deck. Installing Win Nut A 11 Seat and Safety Switch Pivot the cover of the mower upwards. Align the slots in the frame with the four holes on the bottom of the seat and secure with four self-tapping screws. See Figure 12. Align the tabs on the safety switch with the large cut-out on the bottom of the seat, push the safety switch in and turn clockwise to lock. See Figure 12. Seeping \ Mulch Plug Screw J Alig_ safety switch and turn _lockwise to secure While operating your rider mower, you have three options: (i) to collect grass clippings in the grasscatcher, (ii) to discharge grass clippings on the Figure 12 11 OPERATION Know Your Rider Mower Compare the illustrationson this page with your rider mower to familiarize yourself with the locationof various controls and adjustments. The operation of any rider mower can result in foreign objectsbeing thrown into the operator's eyes, causing severe eye damage. Always wear safety glasses before operating the mower, or while performing any adjustments or repairs on it. Seat \ Throttle/Choke Control Steering Wheel J Shift Lever Grass Indicator -- Cutting Height Adjustment Lever Blade Engagement Pedal Ignition Key Side Discharge Chute \ Speed Control Pedal \ Cutting Deck Brake Pedal Figure 13 Cover Parking Brake Engine Blade En Pedal Battery Lock Figure 14 12 Know the Controls If your rider mower stops while going uphill, stop the blade(s) and reverse downhill slowly. Do not mow when children or others are around. Never carry children. Look down and behind before and while reversing. Keep safety devices (guards, shields, and switches) in place and working. Remove objects that could be thrown by the blade(s). Know location and function of all controls. Be sure blade(s) and engine are stopped before placing hands or feet near blade(s). Before leaving operator's position, disengage blade(s), place the shift lever in neutral, engage parking brake, shut engine off and remove key. (Refer to Figure 13 and Figure 14.) Throttle/Choke Control: Use to regulate the engine speed and to start the engine. Speed Control Pedal: Use to regulate the ground speed of the rider mower. Ignition Switch: Use to turn the engine ON or OFF. Shift Lever: Use to change direction of the mower. Grass Fill Level Indicator: Use to determine the level of grass clipping in the bag and when to stop and empty it. Parking Brake:Use to stop the mower from moving while parked. Blade Engagement Pedal: Use to engage or disengage the blade. Stopping Blade Lock: Use to lock blade at the engaged position. • • Cutting Height Adjustment Lever: Use to raise and lower the cutting deck which determines the cutting height. • • Mower Release blade engagement pedal all the way. Release the speed control pedal and depress the brake pedal. When the mower comes to a complete stop, place the shift lever in neutral. Engage the parking brake by pulling up on the parking brake knob. Turn the ignition key to OFF position and remove the key. Brake Pedal: Use to stop the mower's forward or reverse motion. • Safety Interlock Using Throttle/Choke This unit is equipped with a safety interlock system for your protection. The interlock safety switches are connected to the brake pedal, the blade engagement pedal, the shift lever, and the seat. The purpose of the safety interlock system is threefold: a to prevent the engine from starting unless the brake pedal is depressed and the blade engagement pedal is disengaged; b. to shut off the engine if the blade pedal is not disengaged when the shift lever is put into reverse; and c. to shut the engine off when the operator leaves the seat without engaging the parking brake. The throttle/choke control is used to increase or Control decrease the speed of the engine.The FAST and the SLOW positions are marked with illustrations of a rabbit and a turtle respectively. See Figure 15. • For normal operation and when using a grasscatcher, move the throttle/choke control to the FAST position. • For maximum charging of the battery and also for a cooler engine while running, move the threttle/choke control to the FAST position. • For transport and to tow pull-behind attachments, move the throttle/choke control to the SLOW position. • Do not adjust the governor to increase or decrease the engine speed. The governor is set at the factory for maximum engine performance, and should not be altered. injury, do not operate the rider mower if the WARNING: To avoid the risk of serious interlock system is malfunctioning. Using Shift Lever To MaintainSafety The shift lever is used to regulate the direction of your rider mower. It can be set at forward, neutral, or reverse settings. These settings, marked as F, N,and R respectively, are located next to the shift lever on the unit. See Figure 15. • Before you move the shift lever to any of the positions, depress the brake pedal and stop the unit. Keep your foot on the brake pedal. WARNING: It is very important that you maintain safety while operating your rider mower, Observing the caution rules mentioned below will enable you to enjoy your rider mower. Avoid serious injury or death. Go up and down slopes, not across. Avoid sudden turns. Do not operate the unit where it could slip or tip. 13 Release the brake pedal. Stop the engine and remove the ignition key. Now your rider mower is parked. To release the parking brake • Depress the brake pedal. The parking brake will be automatically disengaged. Before Starting service the engine with gasoline as described in the engine manual. is running or hot. not smoke while filling Never fill fuel tankDo indoors, or when engine up the gasoline tank. Starting Engine (Refer to Figure 16,) • Attach the wire to the spark plug. Depress the brake pedal with your right foot. • Set throttle/choke control in the CHOKE Figure 15 Move the lever outwards (left) to remove the locking pin from the lever and slide the lever to the position desired. Look at the rear and make sure the path is free of obstacles before positioning the shift lever to the reverse. Do not force the shift lever. If it does not shift, release the brake pedal slightly to line up the shifting collar in the transmission, then try to move the shift lever. Slowly release the brake pedal and take your foot off the pedal. Always make sure that there is no one in the way when you run the mower. Adjusting Cutting position (all the way forward). Place the shift lever in the NEUTRAL position. Turn the ignition key to the START position. As soon as the engine starts, let the key return to the ON position. Move throttle/choke control out of CHOKE position and into FAST throttle position. • • • 1. Place Height The deck cutting height adjustment lever is located on the cover. For a representation of the cutting height positions, refer to Figure 15. • Pull the lever out of the slot and slide it upward or downward to the desired cutting height. • Lower the cutting height to mow close to the ground. Raise the deck height to the highest position when you ride on a sidewalk or a road. • To mow tall or thick grass, move the cutting height adjustment lever to the highest position and cut. Then move the lever to a lower st N Hold straight Move to FAST to ON position and cut again. Using Parking Brake Figure To engage perking brake • Completely push the brake pedal down and stop the unit. With your right foot on the brake pedal, move the shift lever to the neutral position. Continuing to hold down the brake pedal with your right foot, pull up the parking brake knob. Make sure the parking brake holds the unit. Starting • 14 16 Mower • Depress the brake pedal so that the parking brake is disengaged. Place the shift lever in either the FORWARD or • the REVERSE position as you desire. Look to the rear and check before backing up, Release the brake pedal. Depress the speed control pedal. • To stop, release the speed control pedal and depress the brake pedal. Press the blade engagement pedal downward until the blades are turning.The blades can be engaged either while the mower is in motion or while it is standing. Your rider mower is equipped with a blade lock to keep the blade engaged without the operator having to depress the blade pedal continuously. • To engage the blade lock: While pressing down on the blade pedal, push the blade lock down with your heel. It should click into the "blade engaged" position. To disengage the blade lock, simply push clown on the blade pedal and release the lock. Tap the bag on the ground so that the three legs of the bag press against the ground. The bag lever should snap close while you push the bag downwards. Replace the bag on to the mower making sure the bag is placed on the flange on top of the discharge chute. Pivot the cover down. Graaacatcher Bag WARNING: When the blades are engaged, keep feet and hands away from the discharge opening, the blades or any part of the deck. Stopping • • • • Cover / Mower Release blade engagement pedal all the way. Release the speed control pedal and depress the brake pedal. When the mower comes to a complete stop, place the shift lever in neutral. Engage the parking brake by pulling up on the parking brake knob. Turn the ignition key to OFF position and remove the key. Handle NOTE: Do not leave the key in the ON position when you are not operating the mower. Such action will drain the battery dead. Grass Fill Level Indicator This indicator was designed to add convenience to your riding mower. While the mower is running, air will flow through the discharge chute and into the grass catcher. If the grass catcher is empty, air flows through easily pushing the ball up. If the grass catcher is full, air does not flow through it allowing the ball to fall. So if you see the white ball in the grasscatcher fill level indicator falling down, you should stop the mower and empty the bag. Figure 17 Using The Mower Observe the safety rules listed on pages 3-5 and t 3 of this manual for safe operation of your mower. • Before mowing, make sure that the cuttingdeck is leveled. For deck adjustment, refer to page 20. • You can engage the blade by pressing on the blade engagement pedal with your left foot while sitting on the operator's seat. • When mowing an area for the first time, watch out for objects lying on the grass. If you strike a foreign object, stop the engine. Remove wire from spark plug and thoroughly inspect the mower for any damage. Repair the damage before operating it again. Avoid scalping the lawn by adjusting the cutting height upwards and/or sharpening the blades. Mow at full throttle. Learn the terrain on which you are mowing. For best mowing results, mow only when the grass is dry. To Empty Grasscatcher • • Stop the mower completely, pull up on the parking brake knob and take the ignition key out. Get off the operator's seat. Pivot the cover up. Pull up the grasscatcher bag by the handle and take it to the proper disposal site. See Figure 17. Hold the bag away from your body. Push down on the bag lever and let the bottom section of the bag fall downwards. The grass clippings will be disposed of from the bottom.See Figure 17. 15 The recommended below: turn the ignition off. This will prevent the hot engine exhaust gas from browning the grass. Many communities no longer haul grass clippings to landfills. Composting the clippings from your grasscatcher is a viable solution. For this you will have to empty the grasscatcher at the designated composting site. Your rider mower is equipped with a mulching plug to mulch the grass and recycle into the lawn instead of collecting in the grasscatcher bag. Mulch only when the grass is dry. Mulching wet grass may damage the underside of the deck because wet grass tends to stick to it. Clean deck thoroughly if you mulch wet grass. For effective mulching, overlap mowing paths so that the clippings are distributed evenly. mowing pattern is given Mow grass often and in regular intervals so that you can cut only 1/3 of the grass blade in one mowing. To empty grass bag, stop the mower completely, engage the parking brake, and SERVICE & ADJUSTMENTS WARNING: Do not at any time make any adjustment to riding mower without first stopping engine and disconnecting spark plug wire. Adjustment to the brake pedal is made at the cable end. See Figure 18. • Set the parking brake and turn ignition key off. • Shift the cutting height lever to the lowest position. • Pivot the cover up and remove the grasscatcher bag and the side-discharge chute or the mulching plug from the mower. • Disconnect wire from the spark plug. • Locate the brake cable on the right side under the front housing. • Using a pair of 1/2" wrenches, loosen the jam nuts and back the cable out to tighten or thread inward to loosen. Retighten the jam nuts when proper tension is reached. Brake Pedal Adjustment During normal operation of the rider mower, the brake is subject to wear and tear. Check the brake periodically by carrying out the following test: • Release the parking brake and place the rider mower in neutral. Depress the brake pedal and try to rollthe rider mower. The tractor should not move. If the tractor moves, adjust the brake. WARNING: Do not adjust the brake while the engine is running. Be sure to block the wheels of the rider mower before making any adjustments on the brake cable. • Unlock the parking brake and repeat the test described above. Readjust if necessary. Frame Brake Cable Cable* -- 1 Jam Nuts Loosen *Same type of adjustment on both cables (only one shown here) Figure 18 16 Speed Control Pedal Adjustment Adjustment to the speed control pedal is made at the cable end. See Figure 18. • Set the parking brake and turn ignition key off. Shift the cutting height lever to the lowest position. Pivot the cover up and remove the grasscatcher bag and the side-discharge chute orthe mulching plug from the mower. • Disconnect wire from the spark plug. Locate the speed control cable under the front housing. • Loosen the jam nuts and back the cable out to tighten or thread inward to loosen. • Retighten the jam nuts when proper tension is reached. Wheel Alignment The front wheels should toe-in 1/16-5/16 inch, To adjust toe-in, follow these steps: Remove the 3/8" hex nut which holds the ball joint to the steering segment, See Figure 19, Adjust the ball joint in or out until the wheels toe-in approximately 1/16-5/16" (Dimension "B" should be approximately 1/16-5/16" less than dimension "A"). See Figure 19. Replace the ball joint into the steering segment, and replace the 3/8" hex nut. Blade Brake/PTO Adjustment Seat Adjustment The blade engagement pedal should be adjusted so that if you depress it about 3/4" from the front of the slot, it should start engaging the deck belt. The PTO (power take off) switch is located in the blade brake slot on the left side of the upper frame. See Figure 20. The L_rake engagement pedal needs to make contact with the PTO switch for the engine to start. The seat position on the rider mower can be adjusted to maximize the operator's convenience, Stop the mower completely and engage the parking brake. Turn ignition off. Pivot the cover up. Loosen the four self-tapping screws on the bottom of the seat. • Slide the seat forward or backward in the slot, and position it as desired. • Retighten the four screws. Under normal operation, the blade engagement pedal should not requtre frequent adjustment. However, perform the following test periodically and make sure that it is in fine working condition. Pivot the cover up and check if there is enough slack on the deck engagement cable. • Depress the blade engagement pedal (about 3/4 inch) and check if the belt is engaging. • If the cable is tight or too loose or the belt is not engaging, adjust the deck engagement cable. • Reconnect the spark plug wire and pivot the cover down. Hex Nut € Steering Segment Ball Joint Tie Rod -A C_ _" / front (1/16-5/16" Figure 19 17 B less than A) NOTE: You will have reached correct adjustment to the deck engagement cable when the cable moves approximately I/2" off center line in both directions. Periodically check to see if these belts are too loose or damaged through wear and tear. If so, replace with new belt. While ordering these belts, refer to the Parts List section in this manual for the correct part number. Adjustment to the blade brake will have to be made at the cable end. See Figure 20. Deck Belt Deck Engagement_ _ Engage the parking brake and turn the ignition off. Pivot the cover up and remove the grasscatcher. Remove the spark plug wire. Put the deck at the lowest cutting height by adjusting the cutting height adjustment lever to the lowest position. Working from the rear of the mower, remove the hex nut and the lock washer on the right side of the deck belt guard. You will need a 7/16" socket wrench with 6" extension to remove this bolt. =_// Hex 3 \\ Nut Remove self-tapping screw '\ Remove hex nut & lock washer Figure 20 • • • (View from underneath the mower while working from the rear) If the belt is slipping when you depress the blade engagement pedal about 3/4", loosen the two hex nuts on the cable. See Figure 20. If the belt is engaging sooner than when the blade engagement pedal is 3/4" from the PTO switch, tighten both the hex nuts on the cable. See Figure 20. Repeat the blade engagement test and readjust if necessary. Pivot the cover back to its original position. Figure 21 Using a 3/8" socket wrench, remove the selftapping screw that holds opposite side of the deck belt guard. See Figure 21. Push the right side of the deck belt guard forward and let it drop down. Using a 1/2" socket wrench, remove two selftapping screws, lock washer and hex nut that hold the deck belt cover to the deck. See Figure 22. For this, you will have to work from the top left side of the mower. Remove the belt cover. Belt Replacement There are two drive belts and one deck belt in your rider mower; follow the description below to identify the belts. 1. 2. 3. Using a 9/16" wrench, loosen the hex nut on the idler pulley. See Figure 22. Remove belt from around deck pulley, idler pulley, and the engine pulley. Place the new belt around the deck pulley and the engine pulley making sure that the belt is routed inside the belt keepers. There are two The lower drive belt goes from the variable speed pulley to the transmission pulley. The upper drive belt goes from the variable speed pulley to the upper sheave of engine pulley. The deck belt goes from the deck pulley to the lower sheave in engine pulley. 18 beltkeepersunderthegrasscatcher, oneon theidlerandtheotherunderthedeckbelt cover.SeeFigure22. Reinstall thedeckbeltcoverandsecurewith thetwoself-tapping screwsandthelock washerandhexnut. the same location from where it was removed. Upper Variable Speed Belt • Remove the engine pulley using a 9/16" socket wrench with a 6" extension. The engine pulley is located in front of the transmission. Drop the engine pulley down and remove the belt from around it. NOTE: Belt keeper "A" must be mounted on the outside of the belt. Imaginary Line Belt Keeper • • Belt Keeper "A" Push the idler bracket to the right and remove the belt. See Figure 23. Replace belt and reassemble in reverse order. Transmission Variable Speed Pulley Deck Belt / Hex Nut Spring Loaded Idler Spring Loaded Idler Self-Tapping Screw Transmission Pulley Pulley Figure 22 View from underneath the mower while working from the rear Make sure to align the belt keeper in line with the frame. See Figure 22. NOTE: An imaginary line between the belt keeper and idler pulley should be parallel to frame as shown above. Again working from under the rear of the mower, reinstall the rear deck belt guard. Replace the grasscatcher and pivot the cover back. Figure 23 Fuse Replacement The fuse is located next to the spark plug under the rear frame. Fuses seldom fail without a reason. If the fuse blows, the source problem must be corrected or the new fuse will blow again. Check for loose connections in the fuse holder and replace holder if necessary. A dead shod may be in the cranking or charging circuit where insulationmay have rubbedthrough and exposed the bare wire, Replace the wire or repair with electrician'stape if the wire strands have not been damaged. Also lookfor a wire pinched between body panels, burned by the exhaust pipe or muffler, or rubbedagainst a moving part. • Stop the rider mower and engage the parking brake. Remove the ignition key. • Pivot the cover up. Disconnect the spark plug wire and ground it. • Pull the fuse out of the lead wire. • Replace with new automotive fuse. • Make sure to reconnect the spark plug wire before pivoting the cover back. Lower Variable Speed Belt • Remove the rear deck belt guard following first five steps for deck belt removal on page 17, Remove belt from the engine pulley. • Push the spring loaded idler, located on the left side of the transmission, to the right. Remove belt from around the idler and then the • • D_ck Belt Guard transmission pulley. See Figure 23. Using a 9/16" socket, remove bolt, spacer and the flat washer from the variable speed pulley. See Figure 23. Drop the pulley down and remove the belt. Replace new belt and reassemble following above instructions in reverse order. Make sure that the belt is routed inside of belt keeper, and the belt keeper is reassembled in 19 Adjusting the Deck Cleaning IMPORTANT: Please note that the valve stems on the front wheels of this rider mower are on the inside of the wheels. • Promptly wipe off any fuel or oil spilled on the machine with clean cloth. • Clean the underside of the blade housing after each mowing. Do not let clippings or debris accumulate around the blade which may cause rust on the deck. The front of the deck should be approximately 1/4" to 3/8" lower than the rear of the deck. To maintain that, you may have to adjust the deck pitch. In the case of uneven cut, you will have to level the deck. For both adjustments, follow the steps below: NOTE: Check pressure of all four tires before levelling the deck. Recommended tire pressure is 12 p.s.L • • • • Engine Using a brush or cloth, remove grass, chaff or debris from the finger guard on the engine daily to prevent overheating of the engine. Do not clean with a forceful spray of water since water contaminates the fuel system. Keep the governor linkage, springs and controls free of debris. If engine muffler is equipped with spark arrester screen, remove and clean the screen regularly. Replace if damaged or plugged with debris. Clean muffler area and remove any grass or other debris before operating the unit. Place the deck in the engaged position. Loosen the top hex nut out of the three nuts that hold the hex bolt and the ferrule on the • deck hanger link assembly. See Figure 24. Do not try to loosen or tighten the bottom nut. Loosen the second nut up or down as necessary. See Figure 24. When desired adjustment is reached, retighten the two nuts. Throttle/Choke Adjust both sides if necessary. Refer to separate engine manual, Control Adjustment Hex Nut Deck.Hanger. inK Assembly Place deck in engaged position ut Figure 24 2O MAINTENANCE General • • • • • Recommendations balancing it on a round shaft screwdriver. Remove metal from the heavy side until it balances evenly. Always observe safety rules when performing any maintenance. The warranty on this rider mower does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain the rider mower as instructed in this manual. Changing of engine governed speed will void engine warranty. Some adjustments will have to be made periodically to maintain your unit properly. Periodically check all fasteners and make sure these are tight. Reaasembly • Before reassembling the blade to the unit, lubricate the spindle with light oil (or engine oil). • Be sure to properly align "star" fitting on blade with "star" on spindle. • When replacing the blade, be sure to install the blade with the side of the blade marked "Bottom" (or with part number) facing the ground when the mower is in the operating position. Blade Mounting Torque: 70/90 foot-pounds maximum. disconnect sparkstop plug before WARNING: the Always thewire engine and performingany maintenance or adjustments. ,_ Cutting NOTE: To ensure safe operation, all nuts and bolts must be checked periodically for correct tightness. Blade Oil Drain Removal WARNING: Protect your hands by wearing heavy gloves or using a rag to grasp the cutting blade. • • Sleeve Your rider mower has a plastic oil drain sleeve packed with the loose parts for your convenience in draining oil from the crankcase. • To drain the oil, snap small end of the oil drain Remove the 5/8" hex flange nut which holds the blade to the blade spindle. Remove blade from the spindle. Bee Figure 25. . sleeve onto oil sump. See Figure 26. Remove drain plug and drain oil into a suitable container. Sleeve S De¢_ II Oil Drain / Flang/eNut Blade Refer to the separate engine manual for engine maintenance instructions. • Maintain engine oil as instructed in the separate engine manual packed with your unit. Read and follow instructions carefully. • Poor engine performance and flooding usually indicates that the air cleaner should be Figure 25 Sharpening • When sharpening the blade, follow the original angle of grind as a guide. It is extremely important that each cutting edge receives an equal amount of grinding to prevent an unbalanced blade. An unbalanced blade will cause excessive vibration when rotating at high speeds, may cause damage to the mower and could break causing personal injury. • The blade can be tested for balance by • 21 serviced. Service air cleaner as per the engine manual. Clean frequently under extremely dusty conditions. The spark plug should be cleaned and the gap reset once a season. Spark plug replacement is recommended at the start of each mowing season.Checkenginemanualforcorrectplug typeand gap specifications. Blade Assembly • NOTE: Your engine is equipped with a resistor spark plug, When replacing plug, make sure to use resistor type. Pivot Points Lubricate all pivot points with light oil at least once a season. Fuel Filter Your unit is equipped with a replaceable in-line fuel filter. Replace filter whenever contamination or discoloration is noticed. Order replacement filter through your engine authorized service dealer. Lubrication Lubricate blade assembly and deck spindle only while reassembling the blade either after sharpening or replacement. Steering Shaft and Gear • Lubricate steering shaft and spline at least once a season with light oil. Lubricate teeth of the external steering gears with automotive multi-purpose grease every 25 hours of operation or once a season. (Refer to Figure 27) Linkage Lubricate all deck linkage and height adjustment linkage with a light oil. Front Wheels UBE • Lubricate at least once a season with automotive multi-purpose grease. Engine • Maintain the engine as recommended in the separate engine manual. Battery Care NOTE: If your rider mower was shipped with a wet battery which is maintenance-free, skip the battery care instructions. LUBE Check fluid level LUBE Check electrolyte level once a month. If the level falls lower than middle of upper level, add distilled water to restore level. Never add acid to raise the electrolyte level. LUCre After adding water, charge the battery to mix water and electrolyte. E Always keep the battery clean. Apply grease around terminals to prevent corrosion. NOTE: After operating the rider mower for a long period of time, check the fluid level in the battery as it can overheat and lose fluid. Battery Recharging Recharging is necessary if the battery sits unused for longer than one month. Charge battery with a current of 1 to 1.5 amps. LUBE before reassemblin battery, follow these instructions to prevent WARNING: When removing or installingthe the screwdriver from shorting against the frame. Viewed from the bottom Figure 27: Lubrication Chart 22 solution. If necessary, scrape the battery terminals with a wire brush to remove deposits. Coat terminals and exposed wiring with grease or petroleum jelly to prevent corrosion. Removing the Battery: Disconnect the negative cable first, then the positive cable. Installing the Battery: Battery Failures • Place the battery in its assigned position. For location and set-up, refer to Figure 4. • Connect the positive cable first, then the negative cable. Some common causes for battery failure are: incorrect initial activation, lack of water, adding chemicals other than water after initial activation, undercharging, overcharging, freezing, corroded connections etc. These failures do not constitute warranty. Jump Starting: First, connect end of one jumper cable to the positive terminal of the good battery, then the other end to the positive terminal of the dead battery. Tires Recommended operating tire pressure is approximately 12 p.s.i. Maximum tire pressure under any circumstance is 30 p.s.i. Equal tire pressure should be maintained on all tires. When installing a tire to the rim, be certain rim is clean and free of rust. Lubricate both the tire and the rim generously. Never inflate to over 30 p.s.i, to seat beads. Connect the other jumper cable to the negative terminal of the good battery, then to the frame of the unit with the dead battery. _b could cause sparking, and the gas in either WARNING: Failure to use this procedure battery could explode. WARNING: Excessive pressure (over 30 p.s.i.) when seating beads may cause tire/ rim assembly to burst with force sufficient to cause serious injury, Cleaning the battery • Clean the battery by removing it from the unit and washing with baking soda and water OFF-SEASON STORAGE If the machine is to be inoperative for a period longer than 30 days, prepare for storage as follows. Battery • Charge battery fully. The battery loses some of its charge each day when the unit is not used. NEVER store battery without a full charge. Recharge battery before returning to service or every two months, whichever occurs first. • When storing unit for extended periods, disconnect battery cables and remove the battery from the unit. • Clean dirt and chaff from cylinder, cylinder head fins, blower housing, rotating screen and muffler area. Rider Mower • Clean the engine and the entire unit thoroughly. • Lubricate all pivot points. Wipe the entire machine with an oiled rag to protect the surfaces. • Store unit in a clean, dry area. Do not store next to corrosive materials, such as fertilizer. • When storing any type of power equipment in an unventilated or metal storage shed, care should be taken to rustproof the equipment. Using a light oil or silicone, coat the equipment, especially any chains, springs, bearings and cables. Engine • Refer to the engine manual for storage instructions. Make sure to store the engine properly so that your equipment can work smoothly afterwards. 23 TROUBLE SHOOTING General Problems Trouble Excessive vibration Mowerwill not discharge grass or leaves uncut strips Remedial Action Possible Cause 1. Bent or damaged blade 1. 2. Bent blade. 2. Stop engine immediately. Check all pulleys, blade adapters, keys and bolts for tightness and spindle damage. Tighten or replace any damaged parts Stop engine immediately. Replace damaged blade. Only use original equipment blades. 1. Throttle must be set at full throttle. 2. Use lower ground speed. Slower the ground speed, better the quality of cut. 3. Raise the deck. 4. Sharpen or replace blades (uncut strip problem only). 1. Engine speed low. 2. Speed selection. 3. Cutting height set too low. 4. Blades short or dull. Belt Problems Trouble Broken Belt Belt comes off Possible Cause Remedial Action 1. Sudden stop or shock load to belt 2. Incorrect belt used 3. Belt engaged abruptly 4. Defective or damaged belt 3. Engage belt slowly by depressing the blade engagement pedal slowly. 4. Replace* with proper belt. Follow instructions in Service and Adjustments section. 1. Belt too loose; stretched 1. Readjust belt. Replace if needed. Follow instructions for belt replacement in the Service and Adjustments section. 2. Replace. Orderwith correct part number from Parts List in this manual. 2. Broken or weak idler spring Belt shreds inspect rider for cause such as foreign obiects stuck in between deck and frame or belt path. Remove obstruction and check * for damage. Replace belt if needed. 2. Replace* with proper belt. Check Parts list m this manual for correct part number. 1 1. Belt guides or guards incorrectly adjusted 2. Pulleys not aligned 3. Pulley rusted or in otherwise bad condition; frozen bearing 1. Adjust belt guides and guards so that these are approximately 1/16 to 1/8 inch from belt when engaged. 2. Realign pulleys to be within approximately 1/16 inch of each other. Check with straight edge. Make sure fastening hardware is tight. 3. Replace pulleys. Order with correct part number from the Parts List in this manual. Adjust new pulleys to 1/16 inch. *Do not use a screwdriver to push or pry belt on to pulley. This may damage internal cords. 24 Engine Problems Trouble Engine will not crank Remedial Action Possible Cause 1. Safety switch button not depressed 2. Battery installed incorrectly 3. Battery dead or weak. 4. Blown fuse or circuit breaker Engine cranks but will not start 5. Engine ground wire loose. 5. Make sure the black ground wire runs from engine to frame or mounting bolt. 1. Throttle/choke not in starting position. 1. Check owner's guide for correct position for throttle control/choke for starting. 2. Gasoline tank empty. Fill with gasoline. 3. Remove and clean fuel line. Replace filter if necessary. 4. Spark plug lead disconnected. Connect lead. Hold spark plug lead away from engine block about 1/8". Crank engine. There should be a spark. If not, have engine repaired at authonzed engine service dealer. 5. To test, remove spark plug. Attach spark plug lead to spark plug. Ground the spark plug body against the engine block. Crank the engine. The spark plug should fire at the electrode. Replace if it does not. 6. If the air cleaner is dirty, the engine may not start. ,Clean or replace as recommended by the engine manufacturer. 2. No fuel to the carburetor 3. Fuel line or in-line fuel filter plugged 4. No spark to spark plug 5. Faulty spark plug 6. Dirty air cleaner Engine smokes 1. There are two switches in the starting circuit of your unit. Make sure that the actuator is fully depressing both switch buttons. Brake pedal must be depressed and blade engagement pedal disengaged. 2. Install the battery with negative terminal attached to the black ground wire. Attach the positive terminal to the red wire which goes to the solenoid. Charge the battery fully before installation, 3. Check fluid level in battery. If fluid level is low, fill to just below split rings with water. Charge with 6 AMP charger until fully charged. If this does not work, replace battery. 4. Replace fuse following instructions on page 19. 1. Engine oil has been overfilled 2. Dipstick not seated or broken 3. Engine loses crankcase vacuum i! Replace part. heck oildefective level. Engine breather defective. Replace. NOTE: For problems beyond those listed here, please contact the local authorized service dealer or call the Customer Support Service line listed on page 2 of this manual. 25 PARTS LIST Steering Wheel \ Ref. No. Part No. Code Description 1 731-1869 Steering Wheel: 4 Spoke 2 731-1904 Steering Wheel Cap Ref. No. 4 Part No. Code Description 1 731-1877 Steering Column: Green 2 731-1918 Control Knob: Yellow 3 712-0142 Hex Nut 8-32 4 710-3217 Pan Head Machine Screw #8-32 5 710-0599 Hex Screw Tr 1/4-20 x .50" NOTE: For painted parts, please refer to the list of color codes below. Please add the applicable color code, wherever needed, to the part number to order a replacement part. For instance, if a part numbered 700-xxxx is painted Oyster Gray, the part number to order wourd be 700-xxxx-062. Yard-Man Green: 0665 Yard-Man Yellow: 0674 Powder Black: 0637 5 5 26 24 25 \\ o\ 23 44 23 39 \ 27 17 4 15 22 NOTE: For painted parts, please refer to the list of color codes below. Please add the applicable color code, wherever needed, to the part number to order a replacement part. For instance, if a part numbered 700-xxxx is painted Oyster Gray, the part number to order would be 700-xxxx-062. Yard-Man Green: 0665 Yard-Man Yellow: 0674 Powder Black: 0637 7 15 27 Ref. No. Part No. 1 17962 2 650-0007 3 683-0033A 4 683-9178A Code Description Ref. No, Part No. Code Description Switch Plate 22 723-0156 Ball Joint Steering Tube Assembly 23 731-o511 Trim Strip ! Steering Support Bracket 24 735-0265 Floor Pad: LH Front Axle Assembly: RH 25 735-0266 Floor Pad: RH 736-0105 Bell Washer 5 683-0179A Front Axle Assembly: LH 26 6 710-0224 Hex Screw AB 27 736-0119 Lock Washer 7 710-0459A Hex Screw 3/8-24 x 1.5" Gr.5 Special 28 736-0160 Flat Washer 29 736-0169 Lock Washer 3O 736-0187 Flat Washer 31 736-0196 Flat Washer 32 736-9242 Belleville Washer 33 736-0272 Flat Washer 34 736-0320 Flat Washer AB Screw 1/4-14 x 0,625" 35 736-3078 Flat Washer Self-Tapping Screw 5/16-18 x 0.75" 36 738-0541 Spacer 37 738-3089A Steering Adapter Hex Flange Bearing 8 710-0643 Lock Screw 5/16-16 x 1.0" Gr.5 9 710-0669 Hex Screw 1/2-13 x 0,75" 10 710-0837 Oval Csunk Screw #10-16 x 0.625" 11 12 13 710-0958 !710-1017 710-1611 Hex Screw 1/4-20 x 1.25 Gr.5 Special 14 710-3008 Hex Screw 5/16-18 x 9,75" 36 741-0225 15 712-0116 Lock Nut 3/8-24 39 741-0356 Bearing: Steering Column 16 712-0206 Hex Nut 1/2o13 4O 747-0955 Tie Rod 17 712-0241 Hex Nut 41 748-0290 Pinion Gear 18 712-0267 Hex Nut 42 750-0532 Spacer 19 712-0324 Lock Nut 1/4-20 43 783-0411 Gear: Steering Segment 20 712-0411 Lock Nut 44 783-0565A Upper Frame Cover 21 714-0470 Cotter Pin 45 783-0566A Lift Plate 28 Operation Control 15 \ \ 31 5O / 17 _, 42 37 / \ 3 12 \ . 27 38 51 27 52 35 \ \ !4 25 13 A \ '\ "28 13 \ 48 \ \32 29 NhOTE: For painted parts, please refer to e list of color codes below. Please add the applicable color code, wherever needed, to the part number to order a replacement part. For instance, if a part numbered 700-xxxx 'is painted Oyster Gray, the part number to order would be 700-xxxx-062. Yard-Man Green: 0665 Yard-Man Yellow: 0674 Powder Black: 0637 Ref. No. Part No. Description Ref. No. Part No. Description 1 683-0155 Brake Pedal Assembly 30 736-0329 Lock Washer 2 683-0156 Variable Pedal Assembly 31 736-0608 Spring Washer 3 683-0275 Deck Pedal Assembly 32 736-3000 Flat Washer 4 683-0161 Shift Cam Assembly 33 736-3019 Flat Washer .531 X 1.062 X. 134 6 710-1017 Ab Screw 1/4-14 X .625 34 736-3020 Flat Washer .271 X .630 X .065 7 711-0701 Clevis Pin 35 738-0255 Shoulder Screw .375 Dia X .18 8 711-1156 Shaft 36 738-0373 Shoulder Screw 9 712-0287 Hex Nut 1/4-20 37 738-0974 10 712-0324 Lock Nut 1/4-20 Shoulder Screw .375 X .380 X 1/4-20 11 712-3017 Hex Nut 3/8-16 38 741-0591 Flange Bearing 39 746-0935A Shift Cable 40 746-0936 Variable Drive Cable 41 746-0937 Brake Cable 42 746-0940 Deck Cable 12 714-0104 internal Cotter Pin 13 714-0111 Hairpin Clip 14 714-0470 Hairpin Clip 15 720-0166 Ball Knob 16 731-0405 Snap-on Bushing 43 746-0964 Throttle Choke Cable: 67" 44 747-0963 Brake Rod 45 747-0964 Brake Lock Out Rod 46 750-0736 Shoulder Spacer Deck Pad 47 783-0473 Brake Lock Out Bracket Drive Pad 48 783-0525 Self-Propelled Pedal Link 726-0450 Plug Cap 17 731-1913 Stop Lever 19 732-0865 TorsionSpring 2O 732-0815 ExtensionSpring 21 22 735-0262 735-0261 23 735-0263 Brake Pad 49 24 736-0117 Flat Washer 3/8 X .620 X .033 5O 783-0593A 783-0794 Shift Lever N Bracket: Lock-out Pedal 25 736-0159 5/16 Washer 51 26 736-0169 Lock Washer 52 726-0157 Cable Tie 27 736-0187 Flat Washer 53 736-0300 Flat Washer .406 I,D. x .875 O.D. 28 736-0272 Fiat Washer .510 X 1.00 X .060 54 726-0100 736-0133 Flat Washer .406 x 1.25 x .10 Push Cap 29 30 Deck Hanger Link 11 26 1 13 1" 9 16 11 4/ 23 17 28 / \ 13 3O 11 4 Ref. No. Part No. Code Ref, No. Description Part No. Description Code 1 683-0152 Pivot Link Assembly 16 732-0829 Extension Spring 2 710-0376 Hex Screw 5/16-18 X 1.00 Gr.5 17 732-0837 Torsion Spring 4 710-3230 Hex Bolt 1/2-13 X 2.75 Gr.5 Special 18 736-0119 5 711-0332 Lift Bracket 19 736-0140 6 711-1120 Lift Rod 20 736-0169 Lock Washer 7 711-3319 Ferrule 21 736-0275 Flat Washer 5/16 8 712-3008 Jam Nut 3/8-16 23 738-0145 Shoulder Screw 9 712-3010 Hex Nut 5/16-18 24 738-0183 Shoulder Screw 10 712-0266 Hex Cent. Lock Nut 3/8-16 25 738-0958 Shoulder Spacer 11 712-3048 Hex Jam Nut 1/2-13 Gr.5 26 783-0435 Upper Deck Link 12 714-0104 Cotter Pin 27 783-0437 Axle Bracket: Rear 13 714-0147 Cotter Pin 28 783-0440 Lower Link 14 714-3010 Cotter Pin 29 736-0257 15 720-0298 Handle Grip 30 683-0194 Pin Gr. 5 31 Lock Washer 5/16 N N Flat Washer .385 I.D. x .620 O,D. Flat Washer .526 I.D. x 1.262 O.D. Crossbar LiftLink Transaxle Assembly Ref. No. 3 Part No. I 16 2 NOTE: For painted parts, please refer to the list of color codes below. Please add the applicable color code, wherever needed, to the part number to order a replacement part. For instance, if a part numbered 700-xxxx is painted Oyster Gray, the part number to order would be 700-xxxx-062. Yard-Man Green: 0665 Yard-Man Yellow: 0674 Powder Black: 0637 32 Description 1 629-0865 Harness Assembly Adapter 2 710-1208 Hex "IT Screw5/16-18 x 3.50 3 710-0227 Hex Washer Head SelfTap.Scew 4 710-0805 Hex Screw 5/16-18 x 1.5 Gr. 5 5 710-0642 Thd. Forming Scr. 1/4-20x .75 6 712-3010 Hex Nut 5J16-16 7 714-0115 Cotter Pin 8 726-0320 _nsulator Nut Plate 9 783-0809 10 725-1713A SpringSwitch 11 736-0289 Shoulder Bushing 12 736-0119 Lock Washer 5/16 13 736-0173 FiatWasher .28 I.D.x .74 O.D. x ,083 14 750-1064 Spacer 15 783-0433A Shift Lever 16 783-0691 Transaxle Bracket 17 683-0149A Frame Assembly 18 736-3013 FlatWasher 19 783-0437 Rear Axle Bracket 20 729-0266 InsulationConnector 12 13 5 Code N Transaxle Support Bracket Variable Drive: \--13 / / _4 Ref. No. Pa_ No. Code Description 1 683-0147 Idler Bracket Assembly 2 710-0134 Hex Screw 3/8-24 x 1.00 710-0191 Hex Screw 3/8-24 x 1.25 710-0902 Cap Screw 3/8-24 x 3.75 5 710-1611 6 Ref. No. Pa_ No. Code Description 16 736-0219 Bell Washer .406 I.D. x 1.13 O.D. 17 736-0247 Flat Washer 3/8 x 1.25 O.D, 18 736-0427 Belleville Washer .567 x 1.125 x .06 Pan Head TL Screw 5/16-18 x .75 19 738-0968 Shoulder Spacer 710-3096 Hex Screw 3/8-16 x 2.0 Special 20 741-0405 Bearing 7 712-0116 Jam Lock Nut 3/8-24 21 750-0705 Spacer 8 712-0241 Hex Nut 3/8-24 22 754-0453 V-Belt 9 712-3017 Hex Nut 3/8-16 23 756-0116 Idler Pulley 10 712-3035 Hex Jam Nut 9/16-18 (Gr, 6) 24 756-0650 Transmission PuUey 11 714-0114 Square Key 25 756-0658 Engine Pulley 12 717-0864 Variable Speed Pulley Assembly 26 756-0981 Flat Idler Pulley 13 732-0814 Extension Spring 27 783-0528 14 732-0815 Extension Spring 15 736-0171 Lock Washer 7/16 I.D. 28 29 783-0529 736-0169 3 4 6 33 Idler Bracket Cable Bracket Lock Washer 3/8 I.D. Upper Frame 2O \ 18 & 17 30 17 9 ! 32 15 _25 31 34 33 31 11 3 14 1 25 28 35 32 Ref. No. 1 Pad No, Code 783-0605 Description Deck Ref. No. Part NO. Code Description 21 725-0157 Cable Tie Upper 22 714-0470 Gear Cover 23 714-0147 Hairpin Clip Hairpin Clip Stabilizing Bracket 3 783-0564A N 4 783-0811 N Steering 5 683-0264 N Front Channel 25 714-0104 6 783-0554 Cam Bracket 26 712-0271 8 783-0414A Frame Rail: Rear 27 712-0265 9 783-0413 Frame RaiI--L.H, 28 711-1165 10 783-0412A 29 711-0332 11 747-0985 Deck 30 710-1611 12 736-3019 Flat Washer .531 X 1.062 X .134 31 710-1017 3-1-Screw 5/16-18 x .75 Torx Mach. AB Scr. 1/4-14 x 0.625" 14 736-0275 Flat Washer 5/16 32 710-0599 Hex i-r Screw 1/4-20 15 736-0187 Flat Washer .64 I.D. X 1.24 X .06 33 683-0163A Steering Support Bracket 16 736-0101 Flat Washer 3/8 X 1,00 X .030 34 683-0160 17 735-0271 Rubber Bumper 35 683-0142 Pivot Bracket Ass'y.: Hood Pivot Bar Assembly 18 735-0199A Rubber Bumper 19 732-0829 Extension 20 726-0272 Clamp: N Front Frame: Assembly Frame RaiI--R. H. Rod Hairpin Clip Hex Nut ! Hex Nut 1/4-20 Clevis Pin LiftBracket Pin 36 749-1099 Spring 37 712-0431 Front Bumper (Optional) Lock Nut 3/8-16" 9/16 dia. 38 710-0514 Hex Bolt3/8-16 x 1.0" Gr. 5* "Applicable only with the optional bumper tube (reference no. 36) 34 N Frame Assembly I z47 33 ,/ 25 9 36 16 \ 10 15 \ _,:_39 43 \ 22 44 \ 41 \ 20 15 21 37 NOTE: For painted parts, please refer to the list of color codes below. Please add the applicable color code, wherever needed, to the part number to order a replacement part. For instance, if a part numbered 700-xxxx is painted Oyster Gray, the part number to order would be 700-xxxx-062. Yard-Man Green: 0665 Yard-Man Yellow: 0674 Powder Black: 0637 35 Ref. No. Part No. I Code Description Ref. No. Part No. Description Code 1 683-0149A Frame Assembly 23 731-0708 Battery Cover 2 683-0190 Frame Rail Support: RH 24 731-1682A Oil Drain Sleeve 731-1945 Engine Duct 3 683-0191 Frame Rail Support: LH 25 4 683-0192 Muffler Pipe Extension 26 732-3080 Compression Spring 5 710-0148 Hex FI. Screw #8-32 x 6.375 27 735-0273 Rubber Washer 6 710_157 Hex Screw 5/16-24 x .75 ° Gr.5 28 736-0119 Lock Washer 736-0123 Flat Washer 7 710-0624 Hex Screw 5/16-24 x 1.5" Gr,5 29 8 710-0654A Hex Washer Head ]-r Screw 3/816 x 1.o" 30 736-0159 5/16 Washer 31 736-0169 Lock Washer 719-0871 Hex Slot Sems Screw #10-32 x 0.38 32 736-0188 33 736-0400 34 736-0607 Lock Washer 10 710-1237 Hex Washer 77- Screw #10-32 x 0.625" I Flat Washer i Flat Washer I 11 710-1611 77- Screw 5/16-18 x 0.75" 35 737-0169 Motor Oil 12 710-1653 Machine Screw #10-32 x 0.5" 36 738-0960 Shoulder Screw 13 710-3015 Hex Screw 1/4-20 x 0,75" 37 741-0516 Flange Bearing 14 711-0222A Battery Hold-down Rod 38 741-0591 Flange Bearing 15 712-0271 Hex Sems Nut 1/4-20 39 7518213146 16 712-0291 Lock Nut 1/4-20 40 751-0535 17 712-0397 Wing Nut with Bell Washer 41 751-0656 18 712-3017 Hex Nut 42 783-0417 19 712-3057 Hex Nut 5/16-24 Gr,5 43 783-0624 20 725-0157 Cable Tie 44 783-0630 21 726-0205 Hose Clamp 45 783-0561 22 726-0209 Cable Tie 46 710-0118 47 712-0267 Throttle Casing Clamp I ! Fuel Line Hose I Fuel Tank i *Applicable only with the optional hitch plate (reference no. 45) 36 : Transaxle Support Bracket Battery Bracket Fuel Tank Bracket i Hitch Plate (Optional) Hex Bolt* I Hex Nut* I I Hood Assembly NOTE: For painted parts, please refer to the list of color codes below. Please add the applicable color code, wherever needed, to the part number to order a replacement part. For instance, if a part numbered 700-xxxx is painted Oyster Gray, the part number to order would be 700-xxxx-062. Yard-Man Green: 0665 Yard-Man Yellow: 0674 Powder Black: 0637 \ '\ \ 11 \ 14 \ \ \ Ref. No. Part No. 1 710-0599 2 Code Ref. No. Part No. Hex Hd. 'l-r Screw 1/4-20 x 0,5 9 763-0445 Hood 10 783_0446 Plate: Hood 710-0870 Hex Washer Hd. TT Screw 3/8-16 x 0.62 11 783-0447 Hood Bracket 3 710-1017 Torx Head AB screw 1/414 x 0.625 12 783-0448 Hood Bracket: Reinforcement 4 720-0238 13 783-0449 Rod End Grip Hinge Bracket: Rear 5 720-3026 14 783-0451A Pivot Plate: Rear Hood Edge Trim 15 783-0545 Hood Screen 16 783-0562 Hinge Bracket: Front 17 757-0364A Seat Description 6 731-0511 I Trim Strip 7 731-1691 Grass Bag Lens 8 783-0410 Bracket Reinforcement: Hood 37 Code Description I Wheel Assembly Ref. No, Description 737-0288 Grease Fitting (Not Shown) 2 736-0285 Flat Washer .635 x 1.589 x .060 3 736-0242 Bell Washer .345 I.D. x .88 O.D. x .06 4 714-0115 Hairpin Clip 5 710-0627 Hex Screw 5/16-24 x .75 8 6 634-0139 Rear Wheel 16,0 x 6.5 x 8.0 i 7 634-0169 8 736-0366 J / / 6 Code 1 \5 \ Pa_ No. 5 Ref. No. 3 38 Pa_ No, Front Wheel 11.0 x 4.0 x 4.0 N Flat Washer 5/8 I.D. x 1.00.D. Code Description 1 727-0425A Spring Clip 2 731-1825 Hubcap: 3 734-1788A Hubcap: Yellow--8" Yellow_.0" Three-In-One Mowing Deck Ref. No, 16 NOTE: For painted parts, please refer to the list of color codes below. Please add the applicable color code, wherever needed, to the part number to order a replacement parL For instance, if a part numbered 700-xxxx is painted Oyster Gray, the part number to order would be 700-xxxx-062. Yard-Man Green: 0665 Yard-Man Yellow: 0674 Powder Black: 0637 39 Part No. Code Description 1 618-0250 2 683-0150C 3 683-0159 Brake Bracket Assembly 4 683-0173 Deck Belt Cover 5 747-1172 6 710-0134 Carriage Screw 1/4-20 x .62 7 710-0191 Hex Bolt 3/8-24 x 1.25 Grade 8 8 710-0347 Hex Screw 3/8-16 x 1.75 Gr. 5 9 710-0599 Self-Tapping Washer Head Hex Screw 1/4-20 x .5 10 710-0650 Hex Washer Self-Tapping Screw 5/16-18 x .75 11 710-0672 Hex Cap Scr.5/16-24 x 1.25(Gr.5) 12 710-1611 Torx Head Screw 5/16-18 x .75 13 712-0241 Hex Nut 3/8-24 14 712-0287 Hex Nut 1/4-20 15 712-0397 Wing Nut With Bell Washer Spindle Assembly N N Deck Assembly Belt Keeper 16 712-0417A Flange Nut 5/8-18 17 712-3017 Hex Nut 3/8-16 18 712-3057 Hex Nut 5/16-24 19 714-0470 Cotter Pin 2O 726-0201 Speed Nut 21 726-0233 Push Nut 22 732-0429A ExtensionSpring 23 736-0101 Flat Washer 3/8 x 1,00 x .030 24 736-0119 Lock Washer 5/16 25 736-0169 Lock Washer 3/8 26 736-0289 Bushing 27 736-0300 Flat Washer .406 x .875 x .059 28 736-0329 Lock Washer 29 736-0343 Flat Washer .330 x 1.25 x .120 30 738-0968 Spacer 31 742-0651 Three-in-one Blade 32 747-0957 Link Rod 33 747-0972 Belt Keeper 34 754-0754 V Belt 35 756-0627 Flat Idler Pulley 36 783-0463 Idler Bracket 37 783-0529 Cable Bracket 38 783-0569A 39 783-0781 40 783-0594 Deck Plate N Deck Skirt Deck Cable Bracket Deck Accessory--Th ree-ln-One Ref. No, 1 14 26 / 20 / 10 27 17 1% 12 18 40 Pad No. Code Description Flow indicator Assembly 2 631-0060 631-0080 3 710-0166 Machine Screw 1/4-20 x 1.0 4 710-0286 Machine Screw 1/4-20 x 0.5" 5 710-0456 Hex Screw #10-16 x 0.5" 6 7t0-0564 Hex Screw 1/4-20 x 2.75" 7 710-0642 Self-Tapping Screw 1/4-20 x 0,75" 8 710-0825 Hex Screw 1/4-20 x 3.75" 9 710-0924 Machine Screw 1/4-20 x 0.75" 10 711-0415 Clevis Pin 11 712-0271 Hex Seres Nut 1/4-20 12 712-0298 Jam Nut 13 712-0397 Wing Nut 14 714-0115 Cotter Pin N Grass Bag Assembly 15 726-0271 Speed Nut 16 731-1441 Bag Handle 17 731-1743A Discharge Chute: Grass Bag 18 731-1744 Side-Discharge Chute 19 731-1745A Mulching Plug 2O 732-0839 Bag ReleaseLever 21 732-0841 Torsion Spring 22 732-0854 Clip Spdng 23 736-0173 FlatWasher 24 736-0329 LockWasher 25 763-0544 Grass Bag Screen 26 783-0575A Pivot Bracket 27 783-0645 Deflector Plate Wire Diagram RED/WHITE YEWBLK YELLOW SEAT SWITCH 725-3234 BATTERY BOOT COVER RED 725-1727 = \ GREEN IGNITION SW 725-0267 RED/WriT REVERSE SW 725-!643 YELLOW ORG/BLK BRAKE SW 725-1657A YEIJBLK ENGINE RED RED SOLENOfD 725-1426 RELAY 725-1648 RED ° -- BAT3-ERY 725-1695 GREEN FUSE 725-1381 °l ÷ GREEN COMPLETE WIRE HARNESS (629-0902) 41 RELAY 725-1648 Single Speed Transmission--L.H. (Part No. 618-0251A) CO 42 Ref. no, Part No. I Code Description 1 618-0232 2 618-0248 Drive Shaft assembly: LH Brake 3 618-0072B Upper Housing Assembly 4 611-0114 Detent Shaft Assembly 5 661-0006 Brake Yoke Assembly: LH 5 710-1206 Hex Washer Hal."IT Screw 1/4-20 x 2.37 Gr.5 7 710-1325 Hex Washer Hd, TT Screw 1/4-20 x 1.65 8 717-0678 Brake Puck 9 719-0313B Lower Housing Differential Assembly: Single Speed lO 732-0663 Spring Detent 11 737-0148 Grease 12 741-0862 Ball Detent 13 761-0202 Brake Disc 14 777-6318 Label 43 MANUFACTURER'S LIMITED WARRANTY FOR: YaRD'MaN:)// For TWO YEARS from the date of retail purchase within the United States of America, its possessions and territories, MTD PRODUCTS INC will, at its option, repair or replace, for the original purchaser, free of charge, any part or parts found to be defective in material or workmanship. This warranty covers units which have been operated and maintained in accordance with the operating instructions furnished with the unit, and which have not been subject to misuse, abuse, commercial use, neglect, accident, improper maintenance or alteration. Normal wear parts or components thereof are subject to separate terms as noted below in the "No Fault Ninety Day Consumer Warranty" clause. All normal wear part failures will be covered on this product for a period of 90 days regardless of cause. After 90 days, but within the two year period, normal wear parts failures will be covered ONLY IF caused by defects in material or workmanship of OTHER component parts. Normal wear parts are defined as batteries*, belts, blades, blade adapters, grass bags, rider deck wheels, seats, snow thrower skid shoes, shave plates and tires. How to obtain service: Warranty service is available, with proof of purchase, through your local authorized service dealer. To locate the dealer in your area, please check the yellow pages or contact the Customer Service Department of MTD PRODUCTS INC, P. O. Box 368022, Cleveland, Ohio 44136-9722. Phone 1 (800) 800-7310. The return of a complete unit will not be accepted by the factory unless prior written permission has been extended by the Customer Service Department of MTD PRODUCTS INC. Transportation charges: Transportation charges for the movement of any power equipment unit or attachment are the responsibility of the purchaser. Units exported out of the United States: MTD PRODUCTS INC does not extend any warranty for products sold or exported outside of the United States of America, its possessions and territories, except those sold through MTD PRODUCTS INC's authorized channels of export distribution. Other Warranties: 1. The engine or component parts thereof carry separate warranties from their manufacturers. Please refer to the applicable manufacturer's warranty on these items. 2. *Batteries are covered by a 90-day replacement warranty. 3. Log splitter pumps, valves and cylinders or component parts thereof are covered by a one year warranty. 4. All other warranties, express or implied, including any implied warranty of merchantability or fitness for a particular purpose, are hereby expressly disclaimed in their entirety. 5. The provisions as set forth in this warranty provide the sole and exclusive remedy of MTD PRODUCTS INC's obligations adsing from the sales of its products. MTD PRODUCTS INC will not be liable for incidental or consequential loss or damage. How state law relates to this warranty: This limited warranty gives you specific legal rights, and you may also have other rights which vary from state to state. Certain disclaimers are not allowed in some states and therefore they may not apply to you under all circumstances. NOTE: This warranty does not cover routine maintenance items such as lubricants, filters, blade sharpening and tune-ups, or adjustments such as brake adjustments, clutch adjustments or deck adjustments. Nor does this warranty cover normal deterioration of the exterior finish due to use or exposure.
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