MTD 13AB606H730 User Manual LAWN TRACTOR Manuals And Guides 1109057L
User Manual: MTD 13AB606H730 13AB606H730 MTD LAWN TRACTOR - Manuals and Guides View the owners manual for your MTD LAWN TRACTOR #13AB606H730. Home:Lawn & Garden Parts:MTD Parts:MTD LAWN TRACTOR Manual
Open the PDF directly: View PDF .
Page Count: 48
Download | |
Open PDF In Browser | View PDF |
Operator's Manual Automatic Lawn Tractor Model Series 606 IMPORTANT: READ SAFETY RULES AND INSTRUCTIONS CAREFULLY Warning: This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any), If a spark arrester is used, it should be maintained in effective working order by the operator, In the State of California the above is required by law (Section 4442 of the California Public Resources Code), Other states may have similar laws, Federal laws apply on federal lands, A spark arrester for the muffler is available through your nearest engine authorized service dealer or contact the service department, P,O, Box 361131 Cleveland, Ohio 44136-0019, MTD LLC, P.O. BOX 361131 CLEVELAND, PRINTED IN U.S.A. OHIO 44136-0019 FORM NO. 769-01501A. (11/3/2004) TABLEOFCONTENTS Content Page Important Safe Operation Practices ......................................................................... 3 Slope Gauge ............................................................................................................ 7 Tractor Set-up .......................................................................................................... 8 Know Your Lawn Tractor ......................................................................................... 9 Operating Your Lawn Tractor ................................................................................... 13 Making Adjustments ................................................................................................ 17 Maintaining Your Lawn Tractor ................................................................................ 19 Service ..................................................................................................................... 21 Off-Season Storage ................................................................................................. 25 Attachments & Accessories ..................................................................................... 25 Troubleshooting ....................................................................................................... 26 Parts List.................................................................................................................. 27 FINDINGMODELNUMBER This Operator's Manual is an important part of your new lawn tractor. It will help you assemble, prepare and maintain the unit for best performance. Please read and understand what it says. Before you start assembling your new equipment, please locate the model plate on the equipment and copy the information from it in the space provided below. The information on the model plate is very important if you need help from our Customer Support Department or an authorized dealer. You can locate the model number by looking beneath the seat. A sample model plate is explained below. For future reference, please copy the model number and the serial number of the equipment in the space below. Copy the model number here: Copy the serial number here: P. O. BOX 361131 CLEVELAND,OH 44136 330-220-4683 www.mtdproducts.com 800-800-7318 .,, ENGINEINFORMATION The engine manufacturer is responsible for all engine-related issues with regards to performance, power-rating, specifications, warranty and service. Please refer to the engine manufacturer's Owner's/Operator's Manual packed separately with your unit for more information. CALLINGCUSTOMER SUPPORT If you have difficulty assembling this product or have any questions regarding the controls, operation or maintenance of this unit, please call the Customer Support Department. Call 1- (330) 220-4MTD (4683) or 1- (800) 800-7310 to reach a Customer Support representative. Please have your unit's model number and serial number ready when you call. See previous section to locate this information. You will be asked to enter the serial number in order to process your call. SECTION1: IMPORTANT SAFEOPERATION PRACTICES WARNING: This symbol points out important safety instructions which, if not followed, could endanger the personal safety and/or property of yourself and others. Read and follow all instructions in this manual before attempting to operate this machine. Failure to comply with these instructions may result in personal injury. When you see this symbol--heed its warning. DANGER: This machine was built to be operated according to the rules for safe operation in this manual. As with any type of power equipment, carelessness or error on the part of the operator can result in serious injury. This machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death. California ,_ 2. 3. 4. 5. 6. 7. 8. 9. 65 Warning: or emit chemicals to the Stateof of cancervehicle and birth defects WARNING: Engineknown exhaust, some its California constituents,to cause and certain components reproductive harm. GENERAL 1. Proposition OPERATION Read, understand, and follow all instructions on the machine and in the manual(s) before attempting to assemble and operate. Keep this manual in a safe place for future and regular reference and for ordering replacement parts. Be familiar with all controls and their proper operation. Know how to stop the machine and disengage them quickly. Never allow children under 14 years old to operate this machine. Children 14 years old and over should read and understand the operation instructions and safety rules in this manual and should be trained and supervised by a parent. Never allow adults to operate this machine without proper instruction. To help avoid blade contact or a thrown object injury, keep bystanders, helpers, children and pets at least 75 feet from the machine while it is in operation. Stop machine if anyone enters the area. Thoroughly inspect the area where the equipment is to be used. Remove all stones, sticks, wire, bones, toys, and other foreign objects which could be picked up and thrown by the blade(s). Thrown objects can cause serious personal injury. Plan your mowing pattern to avoid discharge of material toward roads, sidewalks, bystanders and the like. Also, avoid discharging material against a wall or obstruction which may cause discharged material to ricochet back toward the operator. Always wear safety glasses or safety goggles during operation and while performing an adjustment or repair to protect your eyes. Thrown objects which ricochet can cause serious injury to the eyes. Wear sturdy, rough-soled work shoes and closefitting slacks and shirts. Loose fitting clothes and jewelry can be caught in movable parts. Never operate this machine in bare feet or sandals. or other contain 10. Be aware of the mower and attachment discharge direction and do not point it at anyone. Do not operate the mower without the discharge cover or entire grass catcher in its proper place. 11. Do not put hands or feet near rotating parts or under the cutting deck. Contact with the blade(s) can amputate hands and feet. 12. A missing or damaged discharge cover can cause blade contact or thrown object injuries. 13. Stop the blade(s) when crossing gravel drives, walks, or roads and while not cutting grass. 14. Watch for traffic when operating near or crossing roadways. This machine is not intended for use on any public roadway. 15. Do not operate the machine while under the influence of alcohol or drugs. 16. Mow only in daylight or good artificial light. 17. Never carry passengers. 18. Disengage blade(s) before shifting into reverse. Back up slowly. Always look down and behind before and while backing to avoid a back-over accident. 19. Slow down before turning. Operate the machine smoothly. Avoid erratic operation and excessive speed. 20. Disengage blade(s), set parking brake, stop engine and wait until the blade(s) come to a complete stop before removing grass catcher, emptying grass, unclogging chute, removing any grass or debris, or making any adjustments. 21. Never leave a running machine unattended. Always turn off blade(s), place transmission in neutral, set parking brake, stop engine and remove key before dismounting. 22. Use extra care when loading or unloading the machine into a trailer or truck. This unit should not be driven up or down ramp(s), because the unit could tip over, causing serious personal injury. The unit must be pushed manually on ramp(s) to load or unload properly. 23. Mufflerandenginebecomehotandcancausea burn.Donottouch. 24. Checkoverhead clearances carefullybeforedriving underlowhangingtreebranches,wires,door openingsetc.,wheretheoperatormaybestruckor pulledfromtheunit,whichcouldresultinserious injury. 25. Disengage allattachment clutches,depressthe brakepedalcompletely andshiftintoneutralbefore attempting to startengine. 26. Yourmachineisdesigned tocutnormalresidential grassofa heightnomorethan10".Donotattempt to mowthroughunusually tall,drygrass(e.g., pasture)orpilesofdryleaves.Drygrassor leaves maycontacttheengineexhaustand/orbuildupon themowerdeckpresenting a potential fire hazard. 27. Useonlyaccessories andattachments approved forthismachinebythemachinemanufacturer. Read,understand andfollowallinstructions provided withtheapproved accessory or attachment. 28. Dataindicates thatoperators, age60yearsand above,areinvolvedina largepercentage ofriding mower-related injuries.Theseoperatorsshould evaluate theirabilitytooperatetheridingmower safelyenoughtoprotectthemselves andothers fromseriousinjury. 29. If situations occurwhicharenotcoveredinthis manual,usecareandgoodjudgment.Contactan authorized MTDServiceDealerforassistance. 4. SLOPE OPERATION 7. 5. 6. 7. DO NOT: 1. 2. 3. 4. 5. 6. Slopes are a major factor related to loss of control and tip-over accidents which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it. For your safety, use the slope gauge included as part of this manual to measure slopes before operating this unit on a sloped or hilly area. If the slope is greater than 15 degrees as shown on the slope gauge, do not operate this unit on that area or serious injury could result. DO: 1. 2. 3. Mow up and down slopes, not across. Exercise extreme caution when changing direction on slopes. Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneven terrain could overturn the machine. Tall grass can hide obstacles. Use slow speed. Choose a low enough speed setting so that you will not have to stop or shift while on the slope. Tires may lose traction on slopes even though the brakes are functioning properly. Always keep machine in gear when going down slopes to take advantage of engine braking action. Follow the manufacturer's recommendations for wheel weights or counterweights to improve stability. Use extra care with grass catchers or other attachments. These can change the stability of the machine. Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction. Rapid engagement or braking could cause the front of the machine to lift and rapidly flip over backwards which could cause serious injury. Avoid starting or stopping on a slope. If tires lose traction, disengage the blade(s) and proceed slowly straight down the slope. Do not turn on slopes unless necessary; then, turn slowly and gradually downhill, if possible. Do not mow near drop-offs, ditches or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff, ditch, or if an edge caves in. Do not try to stabilize the machine by putting your foot on the ground. Do not use a grass catcher on steep slopes. Do not mow on wet grass. Reduced traction could cause sliding. Do not shift to neutral and coast downhill. Overspeeding may cause the operator to lose control of the machine resulting in serious injury or death. Do not tow heavy pull behind attachments (e.g. loaded dump cart, lawn roller, etc.) on slopes greater than 5 degrees. When going down hill, the extra weight tends to push the tractor and may cause you to loose control. (e.g. tractor may speed up, braking and steering ability are reduced, attachment may jack-knife and cause tractor to overturn). CHILDREN , Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. They do not understand the dangers. Never assume that children will remain where you last saw them. a. Keep children out of the mowing area and in watchful care of a responsible adult other than the operator. b. Be alert and turn machine off if a child enters the area. c. Before and while backing, look behind and down for small children. d. Never carry children, even with the blade(s) shut off. They may fall off and be seriously injured or interfere with safe machine operation. e. Useextremecarewhenapproaching blind corners,doorways, shrubs,treesor other objectsthatmayblockyourvisionofa child whomayrunintothemachine. f. Toavoidback-overaccidents,always disengagethecuttingblade(s)before shiftinginto reverse.The"Reverse CautionMode" should not be used when children or others are around. Keep children away from hot or running engines. They can suffer burns from a hot muffler. h. Remove key when machine is unattended to prevent unauthorized operation. Never allow children under 14 years old to operate the machine. Children 14 years old and over should read and understand the operation instructions and safety rules in this manual and should be trained and supervised by a parent. g. , TOWING 1. 2. 3. 4. 5. 6. Tow only with a machine that has a hitch designed for towing. Do not attach towed equipment except at the hitch point. Follow the manufacturers recommendation for weight limits for towed equipment and towing on slopes. Never allow children or others in or on towed equipment. On slopes, the weight of the towed equipment may cause loss of traction and loss of control. Travel slowly and allow extra distance to stop. Do not shift to neutral and coast downhill. e. Extinguish all cigarettes, cigars, pipes and other sources of ignition. f. Neverfuel machine indoors. g. Never remove gas cap or add fuel while the engine is hot or running. Allow engine to cool at least two minutes before refueling. h. Never over fill fuel tank. Fill tankto no more than _/2inch below bottom of filler neck to allow space for fuel expansion. i. Replace gasoline cap and tighten securely. j. If gasoline is spilled, wipe it off the engine and equipment. Move unit to another area. Wait 5 minutes before starting the engine. k. To reduce fire hazards, keep machine free of grass, leaves, or other debris build-up. Clean up oil or fuel spillage and remove any fuel soaked debris. I. Never store the machine or fuel container inside where there is an open flame, spark or pilot light as on a water heater, space heater, furnace, clothes dryer or other gas appliances. m. Allow a machine to cool at least 5 minutes before storing. GENERAL SERVICE: 1. 2. 3. SERVICE SAFE HANDLING OF GASOLINE: , To avoid personal injury or property damage use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive. Serious personal injury can occur when gasoline is spilled on yourself or your clothes which can ignite. Wash your skin and change clothes immediately. a. Use only an approved gasoline container. b. Never fill containers inside a vehicle or on a c. d. truck or trailer bed with a plastic liner. Always place containers on the ground away from your vehicle before filling. When practical, remove gas-powered equipment from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such equipment on a trailer with a portable container, rather than from a gasoline dispenser nozzle. Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do not use a nozzle lock-open device. 4. 5. 6. 7. Never run an engine indoors or in a poorly ventilated area. Engine exhaust contains carbon monoxide, an odorless, and deadly gas. Before cleaning, repairing, or inspecting, make certain the blade(s) and all moving parts have stopped. Disconnect the spark plug wire and ground against the engine to prevent unintended starting. Periodically check to make sure the blades come to complete stop within approximately (5) five seconds after operating the blade disengagement control. If the blades do not stop within the this time frame, your unit should be serviced professionally by an authorized MTD Service Dealer. Check brake operation frequently as it is subjected to wear during normal operation. Adjust and service as required. Check the blade(s) and engine mounting bolts at frequent intervals for proper tightness. Also, visually inspect blade(s) for damage (e.g., excessive wear, bent, cracked). Replace the blade(s) with the original equipment manufacturer's (O.E.M.) blade(s) only, listed in this manual. "Use of parts which do not meet the original equipment specifications may lead to improper performance and compromise safety!" Mower blades are sharp. Wrap the blade or wear gloves, and use extra caution when servicing them. Keep all nuts, bolts, and screws tight to be sure the equipment is in safe working condition. 8. Nevertamperwiththesafetyinterlocksystemor othersafetydevices.Checktheirproperoperation regularly. 9. Afterstrikinga foreignobject,stoptheengine, disconnect thesparkplugwire(s)andground againsttheengine.Thoroughly inspectthe machine foranydamage.Repairthedamage beforestartingandoperating. 10. Neverattemptto makeadjustments or repairsto themachinewhiletheengineis running. 11. Grasscatchercomponents andthedischarge coveraresubjecttowearanddamagewhichcould exposemovingpartsorallowobjectsto bethrown. _, Forsafetyprotection, frequently checkcomponents andreplaceimmediately withoriginalequipment manufacturer's (O.E.M.)partsonly,listedinthis manual."Useofpartswhichdonotmeetthe originalequipment specifications mayleadto improper performance andcompromise safety!" 12. Donotchangetheenginegovernor settingsor over-speed theengine.Thegovernor controlsthe maximum safeoperating speedoftheengine. 13. Maintain or replacesafetyandinstruction labels,as necessary. 14.Observeproperdisposallawsandregulations for gas,oil,etc.toprotecttheenvironment. understand andfollow thewarningsandinstructions inthismanual andonthemachine. ARNING: YOURRESPONSIBILITY Restrictthe useof thispowermachine to personswhoread, ® ROTATING BLADES CAUSE SERIOUS iNJURY OR DEATH • DOHOTMOWWHENCHILBREH OROTHERS ARE AROUHD • HEVER CAP_Y CH&DREH EVEH WITHBLADE(S) OFF. • LOOK DOWN AHDBEHIND BEFORE ANDWHILE BACKING. o MOWING iNREVERSE JSHOTRECOMMEHDED. Sight and hold this levelwith a vertical tree... 1.1.1 1.1.1 Q. 15° &.i Z 1.1.1 SECTION3: TRACTOR SET-UP AttachingtheBatteryCables NOTE: The positive battery terminal is marked Pos. (+). The negative battery terminal is marked Neg. (-). • • • • The positive cable (heavy red wire) is secured to the positive battery terminal (+) with a hex bolt and hex nut at the factory. Make certain that the rubber boot covers the terminal to help protect it from corrosion. Remove the hex bolt and wing nut from the negative cable. Remove the black plastic cover, if present, from the negative battery terminal and attach the negative cable (heavy black wire) to the negative battery terminal (-) with the bolt and wing nut. Make certain the hold-down strap is in position over the battery, securing it in place. See Figure 1. Service the engine with gasoline and oil as instructed in the separate Briggs & Stratton Operator/Owner Manual packed with your tractor. Read instructions carefully. IMPORTANT: Your tractor is shipped with motor oil in the engine. However, you MUST check the oil level before operating. Be careful not to overfill. ShippingBraceRemoval engine is off, remove the ignition key,mower's and set WARNING: Make sure the riding the parking brake before removing the shipping brace. Locate the shipping brace, if present, and accompanying warning tag found on the right side of the mower, between the discharge chute and the cutting deck. See Figure 2. Rubber Boot Wing Nut HexBolt Warning Tag Figure 1 Figure 2 NOTE: If the battery is put into service after the date shown on top of battery, charge the battery as instructed on page 21 of this manual prior to operating the tractor. WARNING: GasandOilFill-up The gasoline tank is located under the hood and has a capacity of either two or three gallons. Do not overfill. WARNING: While holding the discharge chute with your left hand, remove the shipping brace with your right hand by grasping it between your thumb and index finger and rotating it clockwise. Use extreme care when handling gasoline. Gasoline is extremely flammable and the vapors are explosive. Never fuel machine indoors or while the engine is hot or running. Extinguish cigarettes, cigars, pipes, and other sources of ignition. The shipping brace, used for packaging purposes only, must be removed and discarded before operating your riding mower. WARNING: The mowing deck is capable of throwing objects. Failure to operate the riding mower without the discharge cover in the proper operating position could result in serious personal injury and/or property damage. SECTION4: KNOWYOURLAWNTRACTOR Bt G A H J K C D E L M - NOTE: Steering Wheel not shown for clarity, f If so equipped Figure 3 A Systems Indicator Monitor/Hour Meter G Throttle Lever B PTO (Blade Engage) Lever1- H Cruise Control Button C PTO (Blade Engage) Knob1Choke Knob1- I J Ignition Switch Module Brake Pedal D E Parking Brake Button Shift Lever K L Drive Pedal Deck Lift Lever F Cup Holder M Seat Adjustment Lever NOTE: Any reference in this manual to the RIGHT or LEFT side of the tractor is observed from operator's position. ThrottleControlLever IgnitionSwitchModule The throttle control lever is located on the right side of the tractor's dash panel. This lever controls the speed of the engine and, on some models, when pushed all the way forward, the choke control also. When set in a given position, the throttle will maintain a uniform engine speed. See Figure 4. Choke Position WARNING: Never leave a running machine unattended. Always disengage PTO, move shift lever into neutral position, set parking brake, stop engine and remove key to prevent unintended starting. To start the engine, insert the key into the ignition switch and turn clockwise to the START position. Release the key into the NORMAL MOWING MODE position once the engine has fired. Fast Position Fast Position To stop the engine, turn the ignition key counterclockwise to the OFF position. See Figure 5. NO CI-{ILDREN AROUND BUTTON REVERSE PUSH Slow Position Normal DrivingMode Stop Position Slow Position Start Position Figure 4 IMPORTANT:When operating the tractor with the cutting deck engaged, be certain that the throttle lever is always in the FAST (rabbit) position. ChokeControl Figure 5 On some models, moving the throttle lever all the way forward activates the engine's choke control. On all other models, the choke control can be found on the left side of the dash panel and is activated by pulling the knob outward. Activating the choke control closes the choke plate on the carburetor and aids in starting the engine. Refer to StartingTheEngineon page 14 of this manual for detailed starting instructions. IMPORTANT: Prior to operating the tractor, refer to both SafetyInterleck Switcheson page 13 and StartingThe Engine on page 14 of this manual for detailed instructions regarding the Ignition Switch Module and operating the tractor in REVERSE CAUTION MODE. DrivePedal The drive pedal is located below the brake pedal on the right front side of the tractor along the running board. Depress the drive pedal with your right foot when BrakePedal The brake pedal is located on the right front side of the tractor above the drive pedal along the running board. The brake pedal can be used for sudden stops or setting the parking brake. (o) NOTE: The brake pedal must be fully depressed to activate the safety interlock switch when starting the tractor. the tractor shift lever is in either (_) FORWARD or REVERSE to cause the tractor to move. Ground speed is also controlled with the drive pedal. The further down the pedal is depressed, the faster the tractor will travel. The pedal will return to its original position when it's not depressed. IMPORTANT: Always set the parking brake when leaving the tractor unattended. 10 SystemsIndicatorMonitor ElectricPTO Your tractor is equipped with an hour meter as part of its systems indicator monitor. Locate the monitor on the left side of your dash panel and compare it to Figure 6. (BladeEngage)Knob Battery To engage the power to the cutting deck or other (separately available) attachments on models equipped with an electric PTO, pull outward on the PTO (Blade Engage) knob. Push the PTO (Blade Engage) knob inward to disengage the power to the cutting deck. Oil J NOTE: The PTO (Blade Engage) knob must be in the Hour Meter PTO (BladeEngage) I disengaged (OFF) position when starting the engine, when traveling in reverse and if the operator leaves the seat. ParkingBrake PTO(BladeEngage)Lever Figure 6 If the Brake light or PTO light illuminates when attempting to start the unit, proceed as follows: BRAKE -- Depress the brake pedal. PTO -- Move PTO (Blade Engage) lever, or PTO (Blade Engage) knob into the disengaged (OFF) position. L IO! OFF, PTO / BLADE PTO ENGAGE It is normal for the Oil light and the Battery light to ifluminate while the engine is cranking, but if either illuminate's while the engine is running, proceed as follows: On models equipped with a manual PTO (Blade Engage), the PTO (Blade Engage) lever is located on the left side of the dashboard next to the steering wheel. Move the PTO (Blade Engage) lever forward to engage the power to the cutting deck or other (separately available) attachments; move the PTO (Blade Engage) lever rearward to disengage the power to the attachments. OIL-- NOTE: The PTO (Blade Engage) lever must be in the NOTE: Stop the tractor immediately and check the crankcase oil level as instructed in disengaged (OFF) position when starting the engine, when traveling in reverse and if the operator leaves the seat. the Briggs & Stratton Operator/Owner Manual included with your tractor. BATTERY-- The battery is in need of a charge, or the engine's charging system is not generating sufficient amperage. Refer to the MAINTENANCE section of this manual SeatAdjustmentLever To adjust the seat forward or backward on units equipped with a quick-adjust seat, slide the seat adjustment lever to the left and reposition the seat to the desired position. Once a comfortable position is found, release the seat adjustment lever to lock the seat in place. Refer to SeatAdjustment on page 18 of this manual for more detailed instructions. for the proper battery charging procedure or have the charging system checked by a Briggs & Stratton engine's dealer. The hour meter operates whenever the engine is running and records the actual hours of tractor operation. DeckLift Lever Found on your tractor's right fender, the deck lift lever is used to change the height of the cutting deck. To use, move the lever to the left, then place in the notch best suited for your application. 11 ParkingBrakeButton ShiftLever To set the parking brake, fully depress the brake pedal and push the parking brake button in. Hold the button in while taking your foot off the brake pedal. Both the parking button and the brake pedal will then stay depressed. To release the parking brake, depress the brake pedal slightly. The parking brake button will then return to its original position. The shift lever is located on the left side of the fender and has three positions, FORWARD, NEUTRAL and REVERSE. The brake pedal must be depressed and the tractor must not be in motion when the moving shift lever. See Figure 7. NOTE: The parking brake must be set if the operator leaves the seat with the engine running or the engine will automatically shut off. N IMPORTANT: Always set the parking brake when leaving the tractor unattended. ShiftKnob CruiseControlButton The cruise control button is to the left of the ignition switch. located the tractor panel Push theoncruise controldash button while traveling forward at a desired speed. While holding the button in, release pressure from the drive pedal. This will engage the cruise control and allow the ;i_ II I1_ Figure 7 IMPORTANT: Never force the shift lever. Doing so may result in serious damage to the tractor's transmission. | tractor to remain at that speed without applying pressure to the drive pedal. Depress the brake pedal or the drive pedal to deactivate cruise control. Refer to SettingtheCruiseControlon page 15 this manual for detailed instructions regarding the cruise control feature. NOTE: Cruise control can NOT be engaged at the tractor's fastest ground speed. If the operator should attempt to do so, the tractor will automatically decelerate to the fastest optimal mowing ground speed. 12 SECTION5: OPERATING YOURLAWNTRACTOR IMPORTANT: Mowing in reverse is not recommended. SafetyInterlockSwitches To use the REVERSE CAUTION MODE: This tractor is equipped with a safety interlock system for the protection of the operator. If the interlock system should ever malfunction, do not operate the tractor. Contact an authorized MTD service dealer. • • IMPORTANT:The operator MUST be seated in the tractor seat. 1. The safety interlock system prevents the engine from cranking or starting unless the parking brake is engaged, and the PTO (Blade Engage) knob (or lever) is in the disengaged (OFF) position. The engine will automatically shut off if the operator leaves the seat before engaging the parking brake. 2. 3. Modelswith Manual PTO(Blade Engage) • • • The engine will automatically shut off if the operator leaves the tractor's seat with the PTO (Blade Engage) lever in the engaged (ON) position, regardless of whether the parking brake is engaged. The engine will automatically shut off if the operator engages the the PTO with the parking brake ON. With the ignition key in the NORMAL MOWING position, the engine will automatically shut off if the PTO (Blade Engage) lever is moved into the engaged (ON) position with the shift lever in Reverse. 4. 5. 6. IMPORTANT:The REVERSE CAUTION MODE will remain activated until: Modelswith ElectricPTO(Blade Engage) • • _, a. The electric PTO (Blade Engage) clutch will automatically shut off if the operator leaves the tractor's seat with the PTO (Blade Engage) knob in the engaged (ON) position, regardless of whether the parking brake is engaged. With the ignition key in the NORMAL MOWING position, the electric PTO (Blade Engage) clutch will automatically shut off if the PTO (Blade Engage) knob is moved into the engaged (ON) position with the shift lever in Reverse. b. c. interlock is operate malfunctioning. ARNING:system Do not the tractor ifThis the system was designed for your safety and protection. Indicat0r Light Use extreme The key is placed in either the NORMAL MOWING position or STOP position. The operator leaves the seat (Models with Electric PTO ONLY). The operator engages the parking brake by fully depressing the brake pedal and holding it down while gently pushing the parking brake button inward (Models with Manual PTO ONLY). Reverse PushButton BUTTON ==4_ REVERSEPUSN Reverse - CautionMode Position Stop Position ReverseCautionMode WARNING: Start the engine as previously instructed in this Operator's Manual. Turn the key from the NORMAL MOWING (Green) position to the REVERSE CAUTION MODE (Yellow) position of the key switch module. See Figure 8. Depress the REVERSE PUSH BUTTON (Orange, Triangular Button) at the top, right corner of the key switch module. The red indicator light at the top, left corner of the key switch module will be ON while activated. See Figure 8. Once activated (indicator light ON), the tractor can be driven in reverse with the cutting blades (PTO) engaged. Always look down and behind before and while backing to make sure no children are around. After resuming forward motion, return the key to the NORMAL MOWING position. caution while Start Position operating the tractor in the REVERSE CAUTION MODE. Always look down and behind before and while backing. Do not operate the tractor when children or others are around. Stop the tractor immediately if someone enters the area. The REVERSE CAUTION MODE position of the key switch module allows the tractor to be operated in reverse with the blades (PTO) engaged. Figure 8 13 Startingthe Engine WARNING AVOIDSERIOUS INJURYORDEATH • • • • • • • • • • • • interlock system is operate malfunctioning. WARNING: Do not the tractor ifThis the _, system was designed protection. GO UP AND DOWN SLOPES, NOT ACROSS. AVOID SUDDEN TURNS. DO NOT OPERATE THE UNIT WHERE IT COULD SLIP OR TIR IF MACHINE STOPS GOING UPHILL, STOP BLADE(S) AND BACK DOWNHILL SLOWLY. DO NOT MOW WHEN CHILDREN OR OTHERS ARE AROUND. NEVER CARRY CHILDREN, EVEN WITH BLADES OFR LOOK DOWN AND BEHIND BEFORE AND WHILE BACKING. KEEP SAFETY DEVICES (GUARDS, SHIELDS, AND SWITCHES) IN PLACE AND WORKING. REMOVE OBJECTS THAT COULD BE THROWN BY THE BLADE(S). KNOW LOCATION AND FUNCTION OF ALL CONTROLS. BE SURE BLADE(S) AND ENGINE ARE STOPPED BEFORE PLACING HANDS OR FEET NEAR BLADE(S). BEFORE LEAVING OPERATOR'S POSITION, DISENGAGE BLADE(S), PLACE THE SHIFT LEVER IN NEUTRAL, ENGAGE BRAKE LOCK, SHUT ENGINE OFF AND REMOVE KEY. for your safety and NOTE: Refer to the TRACTORSET-UPon page 8 of this manual for Gasoline and Oil fill-up instructions. • • • • • READOPERATOR'S MANUAL Insert the tractor key into the ignition switch. Place the PTO (Blade Engage) knob (or lever) in the disengaged (OFF) position. Engage the tractor's parking brake. Activate the choke control. Turn the ignition key clockwise to the START position. After the engine starts, release the key. It will return to the ON position. IMPORTANT: Do NOT hold the key in the START position for longer than ten seconds at a time. Doing so may cause damage to your engine's electric starter. • Engagingthe Parking Brake After the engine starts, deactivate the choke control and place the throttle control in the FAST position. To engage the parking brake: NOTE: • operating the tractor. Doing so will result in a "rich" fuel mixture and cause the engine to run poorly. Fully depress the brake pedal and hold it down with your foot while gently pushing the parking brake button inward. • Hold the parking brake button in while removing your foot from the brake pedal. • Once engaged, the parking brake button and the brake pedal will lock in the "down" position. To disengage the parking brake: • Do NOT leave the choke control on while Stoppingthe Engine ,_ Slightly depress the brake pedal. NOTE: The parking brake must be engaged if the operator leaves the seat with the engine running or the engine will automatically shut off. • Settingthe CuttingHeight • Select the height position of the cutting deck by placing the deck lift lever in any of the six different cutting height notches on the right side of the fender. Then adjust the deck wheels so that they are between 1A-inch and _/2inch above the ground when the tractor is on a smooth, flat surface such as a driveway. • stop the engine,If you disconnect sparkobject, plug WARNING: strike a the foreign wire(s) and ground against the engine. Thoroughly inspect the machine for any damage. Repair the damage before restarting and operating If the blades are engaged, place the PTO (Blade Engage) knob (or lever) in the disengaged (OFF) position. Turn the ignition key counterclockwise to the OFF position. Remove the key from the ignition switch to prevent unintended starting. DrivingTheTractor starts, ,_ from the discharge of the WARNING: Keep opening hands and feet cutting away deck. ex- cessive speed and sudden stops. WARNING: Avoid sudden WARNING: NOTE: The deck wheels are an anti-scalp feature of the deck and are not designed to support the weight of the cutting deck. Do not leave the seat of the tractor without first placing the PTO (Blade Engage) knob (or lever) in the disengaged (OFF) position, depressing the brake pedal and engaging the parking brake. If leaving the tractor unattended, also turn the ignition key off and remove the key. Refer to Levelingthe Deckon page 17 of this manual for more detailed instructions regarding various deck adjustments. 14 • • Depress the brake pedal to release the parking brake and let the pedal up. Move the throttle lever into the FAST (rabbit) position. Disengage the cruise control using one of the following methods: • • IMPORTANT: Do NOT use the shift lever to change the direction of travel when the tractor is in motion. Always use the brake pedal to bring the tractor to a complete stop before shifting. • • Depress the brake pedal to disengage the cruise control and stop the tractor. Lightly depress the drive pedal. To change to the reverse direction when operating with cruise control, depress the brake pedal to disengage the cruise control and bring the tractor to a complete stop. Then place the shift lever in the REVERSE position and depress the drive pedal. To move forward, place the shift lever in the FORWARD position, then slowly depress the drive pedal until the desired speed is achieved. To move in reverse, place the shift lever in the REVERSE position, check that the area behind is clear then slowly depress the drive pedal. Engagingthe Blades Engaging the PTO (Blade Engage) transfers power to the cutting deck or other (separately available) attachments. To engage the blades, proceed as follows: DrivingOnSlopes Refer to the SLOPEGAUGE on page 7 to help determine slopes where you may operate the tractor safely. • Move the throttle control lever to the FAST (rabbit) position. Models with Manual PTO • slope in excess degrees (a rise WARNING: Do of not 15 mow on inclines with of a approximately 2-1/2 feet every 10 feet). The tractor could overturn and cause serious injury. • • • • • Models with Electric PTO • Mow up and down slopes, NEVER across. Exercise extreme caution when changing direction on slopes. Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneven terrain could overturn the machine. Tall grass can hide obstacles. Avoid turns when driving on a slope. If a turn must be made, turn down the slope. Turning up a slope greatly increases the chance of a roll over. Avoid stopping when driving up a slope. If it is necessary to stop while driving up a slope, start up smoothly and carefully to reduce the possibility of flipping the tractor over backward. • Pull Out Push In Figure 9 SettingTheCruiseControl • • Pull the PTO (Blade Engage) knob outward into the engaged (ON) position. See Figure 9. Front View • • G rasp the PTO (Blade Engage) lever and pivot it all the way forward into the engaged (ON) position. Place the shift lever in the FORWARD position, then slowly depress the drive pedal until the desired speed is achieved. Lightly depress the cruise control button. While continuing to hold the cruise button in, lift your foot from the drive pedal (you should feel the cruise latch engage). Once engaged, the cruise control button and the drive pedal will lock in the "down" position, and the tractor will maintain the same forward speed. Keep the throttle lever in the FAST (rabbit) position for the most efficient use of the cutting deck or other (separately available) attachments IMPORTANT:The engine (on models with a manual PTO) or electric PTO clutch (on models with an electric PTO) will automatically shut off if the PTO is engaged with the shift lever in position for reverse travel with the ignition key in the NORMAL MOWING position. Refer to SafetyInterlockSwitcheson page 13. Usingthe DeckLiftLever To raise the cutting deck, move the deck lift lever to the left, then place it in the notch best suited for your application. Refer to SettingTheCuttingHeightearlier in this section. NOTE: Cruise control can not be engaged at the tractor's fastest ground speed. If the operator should attempt to do so, the tractor will automatically decelerate to the fastest optimal mowing ground speed. 15 Mowing • WARNING: To help avoid blade contact or a thrown object injury, keep bystanders, helpers, children and pets at least 75 feet from the machine while it is in operation. Stop machine if anyone enters the area. • • The following information will be helpful when using the cutting deck with your tractor. • WARNING: Plan your mowing pattern to avoid discharge of materials toward roads, sidewalks, bystanders and the like. Also, avoid discharging material against a wall or obstruction which may cause discharged material to ricochet back toward the operator. • balance of cutting. This will give a better appearance to the lawn. Do not cut the grass too short. Short grass invites weed growth and yellows quickly in dry weather. Mowing should always be done with the engine at full throttle. Under heavier conditions it may be necessary to go back over the cut area a second time to get a clean cut. Do NOT attempt to mow heavy brush and weeds and extremely tall grass. Your tractor is designed to mow lawns, NOT clear brush. Keep the blades sharp and replace the blades when worn. Refer to CuttingBladeson page 21 of this manual for proper blade sharpening instructions. Headlights Do not mow at high ground speed, especially if a mulch kit or grass collector is installed. For best results it is recommended that the first two On some models, the lamps are ON whenever the tractor's engine is running. On other models, the lamps are ON whenever the ignition key is moved out of the STOP position. laps be cut with the discharge thrown towards the center. After the first two laps, reverse the direction to throw the discharge to the outside for the On all models, the lamps turn OFF when the ignition key is moved to the STOP position. 16 SECTION6: MAKINGADJUSTMENTS • adjustments engineto ismake running, WARNING: while Nevertheattempt any except where specified in the operator's manual. _, Sideto Side If the cutting deck appears to be mowing unevenly, a side to side adjustment can be performed. Adjust if necessary as follows: LevelingtheDeck • NOTE: Check the tractor's tire pressure before performing any deck leveling adjustments. Refer to Tires on page 21 for information regarding tire pressure. • Front To Rear The front of the cutting deck is supported by a stabilizer bar that can adjusted to level the deck from front to rear. The front of the deck should be between 1/4-inch and 3/8-inch lower than the rear of the deck. Adjust if necessary as follows: • • • • • Retighten the two jam nuts loosened earlier when proper adjustment is achieved. • With the tractor parked on a firm, level surface, place the deck lift lever in the top notch (highest position) and rotate the blade nearest the discharge chute so that it is parallel with the tractor. Measure the distance from the front of the blade tip to the ground and the rear of the blade tip to the ground. The first measurement taken should be between 1/4" and 3/8" less than the second measurement. Determine the approximate distance necessary for proper adjustment and proceed, if necessary, to the next step. Loosen the two jam nuts, if present, on the rear side of the deck stabilizer bracket. Locate the two lock nuts on the front side of the stabilizer bracket. See Figure 11. Tighten the lock nuts to raise the front of the deck; loosen the lock nuts to lower the front of the deck. With the tractor parked on a firm, level surface, place the deck lift lever in the top notch (highest position) and rotate both blades so that they are perpendicular with the tractor. Measure the distance from the outside of the left blade tip to the ground and the distance from the outside of the right blade tip to the ground. Both measurements taken should be equal. If they're not, proceed to the next step. Loosen, but do NOT remove, the hex cap screw on the left deck hanger bracket. See Figure 11. Adjustment Gear Hex Bolt Figure 11 • Balance the deck by using a wrench to turn the adjustment gear (found immediately behind the hex cap screw just loosened) clockwise/up or counterclockwise/down. • The deck is properly balanced when both blade tip measurements taken earlier are equal. Retighten the hex cap screw on the left deck hanger bracket when proper adjustment is achieved. • / /........ , ...... ParkingBrakeAdjustment WARNING: Loosen to lower deck Never attempt to adjust the brakes while the engine is running. Always disengage PTO, move shift lever into neutral position, stop engine and remove key to prevent unintended starting. Tighten to raisedeck _j Figure 10 17 If the tractor does not come to a complete stop when the brake pedal is completely depressed, or if the tractor's rear wheels can roll with the parking brake applied, the brake is in need of adjustment. The brake disc can be found on the right side of the transmission in the rear of the tractor. Adjust if necessary as follows: • SteeringAdjustment If the tractor turns tighter in one direction than the other, or if the ball joints are being replaced due to damage or wear, the steering drag links may need to be adjusted. Adjust the drag links so that equal lengths are threaded into the ball joint on the left side and the ball joint on the right side: Looking at the transmission from the right side of the tractor, locate the compression spring and brake disc. See Figure 12. HexNut • Loosen the jam nut found on the drag link at the rear of the ball joint. See Figure 13. ___ Pivot Bar Hex Nut Set Gap at .011" Compression Spring Dra_jLink Transmission NOTE: Jam Nut View shown from beneath tractor, Ball Joint Figure 12 • • • Figure 13 Loosen, but do NOT remove, the hex nut found on the right side of the brake assembly. See Figure 12. Using a feeler gauge, set the gap between the brake disc and the brake puck at .011" Re-tighten the hex nut loosened earlier. • • • SeatAdjustment WARNING: Before operating this machine, make sure the seat is engaged in the seat stop, stand behind the machine and pull back on seat until fully engaged into stop. Remove the hex nut on the top of ball joint. See Figu re 13. Thread the ball joint toward the jam nut to shorten the drag link. Thread the ball joint away from the jam nut to lengthen the drag link. Replace hex nut and retighten the jam nut after proper adjustment is achieved. NOTE: Threading the ball joints too far onto the drag finks will cause the front tires to "toe-in" too far. Proper toe-in is between 1/16" and 5/16". Front tire toe-in can be measured as follows: To adjust the position of the seat, move the lever to the left and slide the seat forward or rearward. Make sure • seat is locked into position before operating the tractor. • • • Place the steering wheel in position for straight ahead travel. In front of the axle, measure the distance horizontally from the inside of the left rim to the inside of the right rim. Note the distance. Behind the axle, measure the distance horizontally from the inside of the left rim to the inside of the right rim. Note the distance. The measurement taken in front of the axle should be between 1/16" and 5/16" less than the measurement taken behind the axle. Adjust if necessary. 18 SECTION7: MAINTAININGYOURLAWNTRACTOR • WARNING: Before performing any maintenance or repairs, disengage PTO, move shift lever into neutral position, set parking brake, stop engine and remove key to prevent unintended starting. IMPORTANT:Refer to the Briggs & Stratton Operator/ Owner Manual packed with your unit for information regarding the quantity and proper weight of motor oil. Air Cleaner Service the pre-cleaner, if so equipped, and cartridge/ air cleaner element as instructed in the Briggs & Stratton Operator/Owner Manual packed with your unit. Engine Refer to the Briggs & Stratton Operator/Owner Manual for engine maintenance instructions. Spark Plug(s) Check engine oil level before each use as instructed in the Briggs & Stratton Operator/Owner Manual packed with your unit. Follow the instructions carefully. The spark plug(s) should be cleaned and the gap reset once a season. Spark plug replacement is recommended at the start of each mowing season. Refer to the Briggs & Stratton Operator/Owner Manual for correct plug type and gap specifications. ChangingEngineOil NOTE: Depending on the engine model found on your tractor, it may be necessary to remove the tractor's side panel in order to replace the oil filter (if so equipped). • Lubrication Unscrew oil fill cap and remove dipstick from the oil fill tube. See Figure 14. WARNING: inspecting, shift lever brake, stop unintended Oil Fill Cap Oil Drain Hose Refill the engine with new motor oil. ProtectiveCap Before lubricating, repairing, or always disengage PTO, move into neutral position, set parking engine and remove key to prevent starting. Engine Lubricate the engine with motor oil as instructed in the Briggs & Stratton Owner Manual packed with your unit. Pivot Points & Linkage Lubricate all the pivot points on the drive system, parking brake and lift linkage at least once a season with light oil. Oil Fill Tube Rear Wheels The rear wheels should be removed from the axles once a season. Lubricate the axles and the rims well Oil DrainValve with an all-purpose grease before re-installing them. DrainPert FrontAxles Each end of the tractor's front pivot bar may be equipped with a grease fitting. Lubricate with a grease gun after every 25 hours of tractor operation. Figure 14 • Pop open the protective cap on the end of the oil drain valve to expose the drain port. See Figure 14. • Push the oil drain hose (packed with this manual) onto the oil drain port. Route the opposite end of the hose into an appropriate oil collection container with a capacity of no less than 64 oz. • Push the oil drain valve in slightly, then rotate counterclockwise and pull outward to begin draining oil. See Figure 14. • Service the oil filter (if so equipped) as instructed in the separate Briggs & Stratton Operator/Owner Manual packed with your unit. Perform the above steps in the opposite order after oil has finished draining. Cleaningthe EngineAndDeck Any fuel or oil spilled on the machine should be wiped off promptly. Do NOT allow debris to accumulate around the cooling fins of the engine or on any other part of the machine. IMPORTANT:The use of a pressure washer to clean your tractor is NOT recommended. It may cause damage to electrical components, spindles, pulleys, bearings or the engine. 19 DeckWash SystemTM Your tractor's deck is equipped with a water port on its surface as part of its deck wash system. Use the Deck Wash System TM to rinse grass clippings from the deck's underside and prevent the buildup of corrosive chemicals. Complete the following steps AFTER EACH MOWING: 1. Drive the tractor to a level, clear spot on your lawn, near enough to a water sillcock (spigot) for your garden hose to reach. IMPORTANT: Make certain the tractor's discharge chute is directed AWAY from your house, garage, parked cars, etc. 2. 3. 4. 5. 6. 7. 8. Hose Coupler Disengage the PTO (Blade Engage), move the shift lever into the neutral position, set the parking brake, and stop the engine. Thread the hose coupler (packaged with your tractor's Operator's Manual) onto the end of your garden hose. Attach the hose coupler to the water port on your decks surface. See Figure 15. Turn the water on. Water Port Figure 15 9. 10. While sitting in the operator's position on the tractor, re-start the engine and place the throttle lever in the FAST (rabbit) position. If your tractor has a Manual PTO (Blade Engage), disengage the parking brake. Move the tractor's PTO (Blade Engage) into the ON position. 11. 12. 13. 14. 20 Remain in the operator's position with the cutting deck engaged for a minimum of two minutes, allowing the underside of the cutting deck to throughly rinse. Move the tractor's PTO (Blade Engage) into the OFF position. Turn the ignition key to the STOP position to turn the tractor's engine off. If your tractor has a Manual PTO (Blade Engage), engage the parking brake. Turn the water off and detach the hose coupler from the water port on your decks surface. Repeat steps 4-11 on the opposite side of the cutting deck. SECTION8: SERVICE CuttingDeckRemoval To remove the cutting deck, proceed as follows: • Place the PTO (Blade Engage) knob (or lever) in the disengaged (OFF) position and engage the parking brake. • Lower the deck by moving the deck lift lever into the bottom notch on the right fender. • Remove the PTO belt from around the tractor's Gently slide the cutting deck toward the front of the tractor allowing the hooks on the deck to release themselves from the deck stabilizer rod. • Gently slide the cutting deck (from the right side) out from underneath the tractor. Tires engine pulley (or electric PTO clutch, if so equipped) and idler pulley(s). Refer to Figure 20. inflation pressureNever shownexceed on the the sidewall of the WARNING: maximum tire. _, NOTE: On models with a 46-inch deck, it may be necessary to remove the belt keepers from around the engine pulley, in order to removes the PTO belt. • • The recommended operating tire pressure is: • • Looking at the cutting deck from the left side of the tractor, locate the deck support pin on the rear left side of the deck. See Figure 16. Approximately Approximately 10 psi for the rear tires 14 psi for the front tires IMPORTANT: Refer to the tire sidewall for exact tire manufacturer's recommended or maximum psi. Do not overinflate. Uneven tire pressure could cause the cutting deck to mow unevenly. Battery The battery is sealed and is maintenance-free. levels cannot be checked. • • • Pull the deck support pin outward to release the deck from the deck lift arm. • Rotate the pin slightly toward the rear of the tractor and release the pin into the hole provided. Repeat the above steps on the tractor's right side. Move the deck lift lever into the top notch on the right fender to raise the deck lift arms up and out of the way. • • Always keep the battery cables and terminals clean and free of corrosive build-up. After cleaning the battery and terminals, apply a light coat of petroleum jelly or grease to both terminals. Always keep the rubber boot positioned over the positive terminal to prevent shorting. IMPORTANT:If removing the battery for any reason, disconnect the NEGATIVE (Black) wire from it's terminal first, followed by the POSITIVE (Red) wire. When re-installing the battery, always connect the POSITIVE (Red) wire its terminal first, followed by the NEGATIVE (Black) wire. Be certain that the wires are connected to the correct terminals; reversing them could change the polarity and result in damage to your engine's alternating system. Figure 16 • Acid Charging If the tractor has not been put into use for an extended period of time, charge the battery with an automotivetype 12-volt charger for a minimum of one hour at six amps. NOTE: Models with a 46-inch deck are equipped with a short cable which controls the deck spindle brake. It is necessary to unhook this cable in order to fully remove the cutting deck from the tractor. Be certain to reattach the cable when re-mounting the cutting deck. WARNING: Batteries give off an explosive gas while charging. Charge battery in a well ventilated area and keep away from an open flame or pilot light as on a water heater, space heater, furnace, clothes dryer or other gas appliances. 21 Jump Starting Hex Flange Nut ,_ the battery, follow instructions to WARNING: When these removing or installing prevent the screwdriver from shorting against the frame. IMPORTANT: Never jump your tractor's dead battery with the battery of a running vehicle. • • Connect end of one jumper cable to the positive terminal of the good battery, then the other end to the positive terminal of the dead battery. Connect the other jumper cable to the negative terminal of the good battery, then to the frame of the unit with the dead battery. WARNING: Failure to use this procedure could cause sparking, and the gas in either battery could explode. Spindle Assembly Figure 17 Cleaning Clean the battery by removing it from the tractor and washing with a baking soda and water solution. If necessary, scrape the battery terminals with a wire brush to remove deposits. Coat terminals and exposed wiring with grease or petroleum jelly to prevent corrosion. Use a 15/16" wrench to remove the hex flange nut that secures the blade to the spindle assembly. See Figu re 17 To properly sharpen the cutting blades, remove equal amounts of metal from both ends of the blades along the cutting edges, parallel to the trailing edge, at a 25 ° to 30 ° angle. See Figure 18. Battery Failures Some common causes for battery failure are: IMPORTANT: If the cutting edge of the blade has already been sharpened to within 5/8" of the wind wing radius, or if any metal separation is present, replace the blades with new ones. See Figure 18. • incorrect initial activation • undercharging • overcharging • corroded connections • freezing These failures are NOT covered by your tractor's warranty. Blade Separation CuttingBlades / WARNING: Be sure to shut the engine off, remove ignition key, disconnect the spark plug wire(s) and ground against the engine to prevent unintended starting before removing the cutting blade(s) for sharpening or replacement. Protect your hands by using heavy gloves or a rag to grasp the cutting blade. _, Worn Blade Edge Wind Wing Sharpen spindles ARNING: for cracks Periodically or damage, inspect especially the bladeif you strike a foreign object. Replace immediately if damaged. Figure 18 It is important that each cutting blade edge be ground equally to maintain proper blade balance. The blades may be removed as follows. • • Edge Evenly Remove the deck from beneath the tractor, (refer to CuttingDeckRemoval on page 21) then gently flip the deck over to expose its underside. Place a block of wood between the center deck housing baffle and the cutting blade to act as a stabilizer. See • A poorly balanced blade will cause excessive vibration and may cause damage to the tractor and result in personal injury. The blade can be tested by balancing it on a round shaft screwdriver. Grind metal from the heavy side until it balances evenly. 22 When replacing the blade, be sure to install the blade with the side of the blade marked "Bottom" (or with a part number stamped in it) facing the ground when the mower is in the operating position. • • IMPORTANT: Use a torque wrench to tighten the blade spindle hex flange nut to between 70 foot-pounds and 90 foot-po unds. Remove the PTO belt from around the engine pulley (or electric PTO clutch) and from around the PTO idler pulley(s). Grasp the deck idler pulley and pivot it toward the left to relieve tension on the deck belt. 50-inch Decks • Fuses Two fuses are installed in your tractor's wiring harness to protect the tractor's electrical system from damage caused by excessive amperage. To ease in removing the belt in later steps, loosen, but do not remove, the bolt which secures the pivoting idler pulley to the idler bracket. See Figure 19. Belt Guard If the electrical system does not function, or your tractor's engine will not crank, first check to be certain that the fuse has not blown. One can be found under the hood mounted behind the top of the dash panel on the support bar. The other can be found under the seat mounted to the inside of the tractor frame next to the battery tray. _, same amperage Always capacityuse for replacement. ARNING: a fuse with the ChangingtheDeckBelt& PT0Belt WARNING: Be sure to shut the engine off, remove ignition key, disconnect the spark plug wire(s) and ground against the engine to prevent unintended starting before removing the belt(s). Figure 19 • • All belts on your tractor are subject to wear and should be replaced if any signs of wear are present. • IMPORTANT:The V-belts found on your tractor are specially designed to engage and disengage safely. A substitute (non-OEM) V-belt can be dangerous by not disengaging completely. For a proper working machine, use factory approved belts. WARNING: Avoid the possibility of a pinching injury. Do not place your fingers on the idler spring or between the belt and a pulley while removing the belt. To change or replace the deck belt and PTO belt on your tractor, proceed as follows: • • IMPORTANT:Carefully allow the ratchet to pivot rearward before removing it from the square hole. Lower the deck by moving the deck lift lever into the bottom notch on the right fender. Remove the belt guards by removing the selftapping screws that fasten them to the deck. All Models • 46-inch Decks • Insert a 3/8"-drive ratchet wrench (set to tighten) into the square hole found in the idler bracket on the left side of the deck's surface. See Figure 19. Grasp the ratchet's handle and pivot it toward the tractor's right side to relieve tension on the belt. With belt tension relieved, carefully remove the belt from around the left-hand spindle pulley. • G rasp the rearmost portion of the PTO idler bracket and pivot it toward the discharge chute to relieve tension on the PTO belt. • 23 Remove the deck belt from around all pulleys, including the deck idler pulley. Route the new belts (deck belt first) as shown in and Figure 20. Remount the belt guards removed earlier. 46-inchDecks Engine Pulley PTO Idler Bracket (mounted on tractor) Y Deck belt (Bottom) PTO belt (Top) )eck Idler Right Hand Pulley belt guard) Left Hand _ Double Pulley Center Pulley ]OTE: Front Deck wheels are NOT standard equippment, Electric PTO Clutch Fixed Idler Pulley 50-inchDecks Deck / PTO Belt Pivoting Idler Pulley Idler Bracket Right Hand Pulley (beneath belt guard) )ing Screws Grease Fitting Figure 20 ChangingtheTransmission DriveBelts NOTE: Several components must be removed and special tools (i.e. air/impact wrench) in order to change the tractor's drive belts. See an authorized MTD Service Dealer to have your drive belts replaced or phone Customer Support as instructed on page 2 for information on ordering an MTD Service Manual 24 SECTION9: OFF-SEASON STORAGE Clean and lubricate the tractor as instructed in Section7: Follow the instructions in the Service, Storage & Specifications section of the Briggs & Stratton Operator/Owner Manual for proper engine care prior to storing your tractor. MAINTAINING YOURLAWNTRACTORon page 19 of this manual before storing for an extended period. WARNING: Drain fuel only into an approved container outdoors, away from an open flame. Allow engine to cool. Extinguish cigarettes, cigars, pipes, and other sources of ignition prior to draining fuel. WARNING: Never store the machine or fuel container indoors where there is an open flame, spark or pilot light such as on water heater, furnace, clothes dryer or other gas appliance. SECTION10: ATTACHMENTS & ACCESSORIES The following attachments and accessories are compatible for Model Series 606 Lawn Tractors. See the retailer from which you purchased your tractor, an authorized MTD Service Dealer or phone (800) 800-7310 for information regarding price and availability. NOTE: Model Series 606 Lawn Tractors are NOT designed for use with any type of ground-engaging attachments (e.g. tiller or plow). Use of this type of equipment WILL void the tractor's warranty. MODEL OEM-190-118 OEM-190-193 OEM-190-182 OEM-190-192 0EM-190-215 OEM-190-603 OEM-190-607* OEM-190-751" OEM-190-823 OEM-190-833 DESCRIPTION 46-inch Deck Mulch Kit 50-inch Deck Mulch Kit Twin Bagger Grass Collector (for 46-inch Decks) Triple Bagger Grass Collector (for 50-inch Decks) Rear Wheel Weights (62 lb.) Grille Guard (mounts on front of tractor) Deluxe Tractor Sunshade Tractor Snow Cab 42-inch Two-stage Snow Thrower 46-inch Front Dozer Blade * Not compatible with tractors equipped with a Grass Collector 25 SECTION11: TROUBLESHOOTING Trouble Possible Engine fails to start PTO engaged. Corrective Cause(s) Parking brake not engaged. Spark plug wire(s) disconnected. Throttle control lever not in correct starting position. Choke not activated Engine runs erratic Fuel tank empty, or stale fuel. Blocked fuel line. Faulty spark plug. Engine flooded. Unit running with CHOKE applied. Spark plug wire(s) loose. Blocked fuel line or stale fuel. Vent in gas cap plugged. Water or dirt in fuel system. Dirty air cleaner. Engine overheats Engine oil level low. Air flow restricted. Engine hesitates at high RPM Spark plug(s) gap too close. Idles poorly Spark plug(s) fouled, faulty or gap too wide. Dirty air cleaner. Excessive vibration Mower will not mulch grass Uneven cut Cutting blade loose or unbalanced. Damaged or bent cutting blade. Engine speed too low. Wet grass. Excessively high grass. Dull blade. Deck not balanced properly. Dull blade. Uneven tire pressure. 26 Action Place PTO knob (or lever) in disengaged (OFF) position. Engage parking brake. Connect wire(s) to spark plug(s). Place throttle lever to FAST position. Pull out the CHOKE control (if so equipped) or place the throttle control in CHOKE position. Fill tank with clean, fresh (less than 30 days old) gas. Clean fuel line or replace fuel filter, if so equipped. Clean, adjust gap or replace plug. Crank engine with throttle in FAST position. Push CHOKE control (if so equipped) in, or move the throttle control out of the CHOKE position. Connect and tighten spark plug wire(s). Clean fuel line; fill tank with clean, fresh (less than 30 days old) gasoline. Replace fuel filter, if so equipped. Clear vent or replace cap if damaged. Drain fuel tank. Refill with clean, fresh (less than 30 days old) gasoline. Replace air cleaner cartridge/element or clean precleaner, if so equipped. Fill crankcase with proper capacity and weight of oil. Clean grass clippings and debris from around the engine's cooling fins and blower housing. Remove spark plug(s) and reset the gap. Replace spark plug(s). Set plug(s) gap. Replace air cleaner cartridge/element or clean precleaner, if so equipped. Tighten blade and spindle. Balance blade. Replace blade. Place throttle control in FAST (rabbit) position. Do not mow when grass is wet; wait until later to cut. Mow once at a high cutting height, then mow again at desired height or make a narrower cutting swath. Sharpen or replace blade. Perform side-to-side deck adjustment. Sharpen or replace blade. Check tire pressure in all four tires. SECTION12: PARTSLIST (for throttle) (for choke)_ REF. NO. 1 2 3 4 5 6 7 8 9 10 11 PART NO. 710-0227 710-0599 710-0726 710-1237 710-1314A 710-1315 712-3017 721-0460 726-0205 725-0157 736-0300 @ REF. NO. 12 13 14 15 16 17 18 19 20 21 22 DESCRIPTION Screw, #8-18 x .50 Screw, 1/4-20 x .50 Screw, 5/16-18 x .750 Screw, #10-32 x .625 Socket Cap Screw, 5/16-18 x .625 Self-tapping Screw, 3/8-16 x 1.25 Hex Nut, 3/8-16 Exhaust Gasket Hose Clamp Cable Tie Lock Washer, .406 x .875 x .059 NOTE: Tractor features vary by model. NOT all parts listed and pictured 27 PART NO. 751B221535 751-0535 751-0564A 751-0616A 751-0650B 751-0651B 751-3140 751-3141 751-3142 783-0615D 712-0271 DESCRIPTION Casing Clamp Fuel Line Hose Muffler Deflector Muffler, Twin Inlet RH Exhaust Pipe LH Exhaust Pipe Oil Drain Valve Oil Drain Hose Oil Drain Cap Muffler Heat Shield Sems Nut, 1/4-20 above are standard equipment. ModelSeries606 28 ModelSeries606 REF. NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 PART NO. 710-04095 710-0514 710-0643 711-1408 711-1409A 712-0214 712-04065 712-0459 712-3004A 712-0240 717-1550E 717-1554 723-0448A 736-3004 736-3084 710-0726 738-04154 738-1001A 741-0475 738-0143 783-0726D 783-0727C 783-0728 631-04008 731-04039 738-1011 734-2290A 736-0316 714-04039 719-04105 726-0341 638-04005 638-04006 711-0332 714-04023 783-0720A 634-04086 634-04087 734-1731 734-04040 634-04081 DESCRIPTION Hex Screw, 3/8-16, 1.00, Gr5 Hex Screw, 3/8-16, 1.00, Gr5 Hex Screw, 5/16-18, 1.00, Gr5 Link, Drag, RH Link, Drag, LH Nut, Hex Lock, 3/8-24 Nut, Flange Lock, 3/8-16, Grf, Nylon Nut, Flange Lock, 7/16-20 Nut, Flange Lock, 5/16-18, Gr5 Nut, Jam, 7/16-20, Gr2 Gear, Steering, 11/90 Ratio Gear, Pinion, Steering Ball Joint, 7/16-20, Lock Washer, Flat, .406 x .875 x .105 Washer, Flat, .51 x 1.12x .06 Screw, 5/16-12, 0.750 Spacer, Shoulder, .38 x 1.00 x .31 Shaft, Steering, .625 OD x 24.25 Lg Plastic Bushing .380 ID Screw, Shoulder, .498 x .340, 3/8-16 Pivot Bracket, Support RH Pivot Bracket, Support LH Pivot Bracket, Bar Steering Wheel, 13.25 Steering Wheel Cap, Round Shoulder Screw, .5 x 2.2, 3/8-16 Deluxe Hub Cap Flat Washer, .78 x 1.589 x .06 Cotter Pin, 5/32 x 1.25 Cast Iron Pivot Bar Push Cap LH Axle Assembly, .750 RH Axle Assembly, .750 Pin, Clevis, .50 x .78 Cotter Pin, Internal, .080 x 1.5625 Adjustment Bracket, Front Wheel Assembly Complete, 15 x 6 (Models w/46" Deck) Wheel Assembly Complete, 15 x 6 (Models w/50" Deck) Tire Only 15 x 6 x 6 (Models w/46" Deck) Tire Only 15 x 6 x 6 (Models w/50" Deck) Rim Only w/Valve Stem (All Models) NOTE: Tractor features vary by model NOT all parts listed above and pictured on the previous page are standard equipment. 29 ModelSeries606 (2_. k4i / / / A 30 ModelSeries606 REE NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 PART NO. 683-0305 710-0376 710-0599 710-0642 710-0895 710-0924 710-3015 712-0292 712-04063 712-04064 726-0201 731-2283A 731-2286 731-2307B 731-2308B 731-05219 736-0173 736-0342 736-3078 747-04301 747-2127 710-0726 710-1017 710-1611B 710-3217 712-0142 731-04213 731-04214 REE NO. 29 DESCRIPTION Bracket Assembly, Hood Hex Screw, 5/16-18, 1.00, Gr5 Screw, 1/4-20, 0.500 Screw, 1/4-20, 0.750 Screw, 1/4-15, 0.750 Screw, Machine, 1/4-20, 0.750 Hex Screw, 1/4-20, .75, Gr5 Nut, Clip, 1/4-20 Nut, Flange Lock, 5/16-18, Grf, Nylon Nut, Flange Lock, 1/4-20, Grf, Nylon Nut, Speed, .3125 ID Hood Lens Side Panel, LH Side Panel, RH Plenum, Red Washer, Flat, .28 x .74 x .063 Washer, Flat, .283 x .75 x .030 Washer, Flat, .344 x 1.0 x .063 Support, Side Panel Rod, Hood Latch Screw, 5/16-12, 0.750 Screw, 1/4-14, 0.625 Screw, 5/16-18, 0.750 Screw, Machine, #8-32, 0.375 Nut, Hex, #8-32 Brake Lever Cruise Control Lever 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 --- PART NO. 731-05037 731-05002 731-1857 736-0142 747-1155 783-04285A 783-04323A 783-0462 751-0658E 751-0659C 751-0603 711-0332 714-0145 768-0010B 731-2234A 725-04227 725-04036A 725-0963 725-1649 725-1744 725-1745 746-1086 746-1085A 629-04083 629-04104 629-04105 DESCRIPTION Dash Panel (Models w/Electric PTO) Dash Panel (Models w/Manual PTO) Control Knob Washer, Flat, .281 x .50 x .063 Rod, Brake / Cruise Pivot Support Plate, Dash, RH Support Plate, Dash, LH Retainer Bracket, PTO Switch Fuel Tank, 3 Gal. Fuel Tank, 2 Gal. Fuel Cap (Fits either fuel tank) Pin, Clevis, .50 x .78 Pin, Click, .092 x 1.64 Bumper Bellow Ignition Switch Module Systems Indicator Monitor w/Hour Meter Miniature Lamp, 12V Socket, Lamp Key, Ignition Key w/Plastic Cover, Ignition Throttle Cable, 39" Choke Knob w/Cable, 37.5" Headlight Wire Harness (All Models) Tractor Wire Harness (Models with Hour Meter & Manual PTO) Tractor Wire Harness (Models with Hour Meter & Electric PTO) NOTE: Tractor features vary by model NOT all parts listed above and pictured on the previous page are standard equipment. 31 ModelSeries606 / / // Found on models with Manual PTOonly ! Left Hand Transmission Bolt Mounting \ \ \ 32 ModelSeries606 REF. NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 PART NO. 17840 725-04039 17962 647-04020 710-0607 710-0726 710-0809 710-1007 710-1266 710-3144 711-0736 712-0241 712-04063 712-04065 712-0700 714-0104 714-0111 714-0209 714-0470 718-0758A 720-04028 723-3018 731-04602 731-04604 732-0384 732-0525 732-0716 732-0963 736-0169 710-0224 738-0372B 747-04146 747-04164 747-1127 748-0334 750-0566A 754-0467 754-0468 756-04002 756-0981B 783-04283 783-04360 783-04442 647-0031 B 647-0032A 683-0266 710-0650 710-1260A 710-1611B REF. NO. 5O 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 DESCRIPTION Mounting Bracket, Transaxle Switch, Interlock Plate, Switch Lever Assembly, Shift Screw, 5/16-18, 0.500 Screw, 5/16-12, 0.750 Screw, 1/4-20, 1.250 Screw, Sems, 3/8-16, 1.500 Screw, 5/16-18, 3.50, Gr5 Screw, 3/8-16, 2.00, Gr5 Adjustment Ferrule 1/4-20 x 1. Nut, Hex, 3/8-24, Gr5 Nut, Flange Lock, 5/16-18, GrF, Nylon Nut, Flange Lock, 3/8-16, GrF, Nylon Nut, Flange, 9/16-18, Gr2 Pin, Cotter, .072 Dia. x 1.13 Pin, Cotter, 3/32, 1.0 Cotter Pin, Internal, .125 Dia. Pin, Cotter, 1/8 x 1.25 Pulley Hub, 5/8 Spline Knob, Shift Ball Joint Sleeve, .758 x .821 x 3.3125 Sleeve, .758 x .821 x 2.4375 Spring, Extension, .62 Dia x 6.12 Spring Clip, Shifter Spring, Extension, .59 OD x 4.00 Spring, Extension, .50 Dia x 6.37 Washer, Lock, 3/8 Screw, #10-16, .50 Spacer, Shoulder, 1.00 x .38 x .38 Rod, Shift Rod, Brake Idler Rod, Adjustable, 3/8 Spacer, .68 Spacer, .260 x .372 x 1.030 Belt, V-Type Belt, V-Type Pulley, V-Type, 7.25 Dia. Idler Pulley, Flat 2.75 OD Bracket, Shift Bracket, Shift, F-N-R Idler Bracket, Center Double Control Assembly, Brake Control Assembly, Speed Pedal Assembly Screw, 5/16-18, 0.875 Screw,5/16-18, 0.750 Screw, 5/16-18, 0.750 PART NO. 711-04159B 712-3004A 732-0335 732-0955 732-0963 735-0662 735-3049 736-0187 736-0262 736-0300 736-3008 738-0155 738-0380 741-0225 741-3065B 747-04093 747-04096 748-04039B 683-04186 783-0773A 783-0780B 618-04034 683-04055A 683-04130 710-0227 710-0514 710-0604A 710-3290 712-0130 725-1644 726-0320 750-04294 756-0116A 656-04015 683-04129 710-0627 710-0642 718-04012 736-0362 741-0600 783-04707 736-0242 634-0104 634-0177 734-1730 734-1873 634-0070 DESCRIPTION Pin, 3/8-16 x 2.68 Nut, Flange Lock, 5/16-18, Gr5 Spring, Compression, .405 x 1.17 Spring, Extension, .50 OD x 1.41 Spring, Extension, .50 OD x 6.37 Pad Pad, Brake Washer, Flat, .64x 1.24x .06, Ht Washer, Flat, .385 x .870 x .092 Washer, Flat, .406 x .875 x .059 Washer, Flat, .344 x .750 x .120 Screw, Shoulder .437 Dia x. 162 Screw, Shoulder, .50 x .27 Lg, 3/8-16 Bearing, Hex Flange Split Bearing, Hex Flange Rod, Brake Lock Rod, Cruise Control Latch, Cruise Control Bracket, Lockout Ped, Brake Bracket, Neutral Return Transmission, Single Speed Bracket Assembly, Torque Bracket, Idler Screw, #8-18 x .50 Screw, 3/8-16, 1.00 Screw, 5/16-18, .625 Screw, 3/8-16, 1.12 Nut, Lock, 3/8-16, Nylon Switch Spring, Short Plate, Insulator Spacer, Shoulder Pulley, V-Type, 3.06 Pulley Assembly, Variable Speed Bracket, Pulley Screw, 5/16-24, .750 Screw, 1/4-20, .750 Cup, Bearing Washer, Flat Ball Bearing Switch Bracket, Parking Brake Washer, Bell, .340 x .872 x .060 Wheel Assembly Complete, 20 x 8 x 8 (Models w/46" Deck) Wheel Assembly Complete, 20 x 10 x 8 (Models w/50" Deck) Tire Only 20 x 8 x 8 (Models w/46" Deck) Tire Only 20 x 10 x 8 (Models w/50" Deck) Rim Only w/Valve Stem (All Models) NOTE: Tractor features vary by model NOT all parts listed above and pictured on the previous page are standard equipment. 33 ModelSeries606 / / / 34 / / ModelSeries606 REF. NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 PART NO. 710-0726 710-0859 710-3157A 712-04065 717-04174 736-0277 748-0415B 756-0639A 783-04419A 783-04467 710-0703 712-0271 712-3087 725-1750A 738-1132 683-04173 710-0607 710-0642 710-3005 712-04064 712-3006 732-04035 736-0222 736-0329 738-04058 747-04121A 783-0349 783-04329A 783-04375A 710-0599 725-1426 738-1132 710-0703 712-3087 783-04612 DESCRIPTION Screw, 5/16-12, 0.75 Screw, 3/8-16, 2.50, Gr5 Screw, 7/16-20, 3.25, Gr5, Lock Nut, Flange Lock, 3/8-16, GrF, Nylon PTO Clutch, Electric Washer, Flat, 1.031 x 1.620 x.095 Spacer, .385 ID x .635 OD x 1.54 Pulley, Engine, 3.56 Diameter Clutch Bracket Deck Bracket, Up-Stop Screw, Carriage, 1/4-20, .75, Gr5 Nut, Sems, 1/4-20 Nut, Wing, 1/4-20 Battery, 235 CCA Screw, Shoulder, .250 x. 150, 1/4-20 Frame Assembly, Lower Screw, 5/16-18, 0.500 Screw, 1/4-20, 0.750 Screw, 3/8-16, 1.25, Gr5 Nut, Flange Lock, 1/4-20, GrF, Nylon Nut, Hex, 1/4-20, Gr5 Spring, Compression, 1.28 OD x 3.125 Washer, Lock, 1/4, External Washer, Lock, 1/4 Spacer, Shoulder, .38 x 1.0 x .70 Hold Rod, Battery Battery Tray Seat Bracket, Frame Frame, Upper Screw, 1/4-20, 0.50 Solenoid, 12V, 100 Amp Screw, Shoulder, .250 x .15, 1/4-20 Screw, Carriage, 1/4-20, .75 Nut, Wing, 1/4-20 Support Bracket, Steering NOTE: Tractor features vary by model NOT all parts listed above and pictured on the previous page are standard equipment. 35 ModelSeries606 / // IMPORTANT: For a proper working machine, use Factory Approved Parts. V-belts are designed to engage and disengage safely. A substitute (non OEM) V-belt can be dangerous by not disengaging completely. 36 ModelSeries606 REF. NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 PART NO. 17962 647-0064 683-0302 710-0224 710-0276 710-0347 710-04377 710-0726 710-0831 711-1428 712-0229 712-04063 712-04065 712-3004A 714-0470 726-0201 731-2111A 732-0991A 732-0944 732-1013 736-0108 736-0119 736-0140 736-0227 736-0242 736-0275 736-0300 736-0322 736-3010 738-0372B 741-0708 747-04355 747-1112D 748-0415B 750-0956 REF. NO. 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 DESCRIPTION Plate, Switch Lever Assembly, Engagement Plate Assembly, Engagement Screw, #10-16, 0.500 Screw, Carriage, 5/16-18, 1.00 Screw, 3/8-16, 1.75, Gr5 Screw, 7/16-20, 2.75, Gr5 Screw, 5/16-12, 0.750 Screw, 3/8-16, 5.50, Gr5 Pin, Belt Guard, 5/16 x 5.80 Nut, Push, 3/8 Nut, Flange Lock, 5/16-18, GrF, Nylon Nut, Flange Lock, 3/8-16, GrF, Nylon Nut, Flange Lock, 5/16-18, Gr5 Pin, Cotter, 1/8 x 1.25 Nut, Speed, .3125 ID Knob, PTO Belt Guard Spring, Extension, .75 OD x 6.75 Belt Guard Washer, Flat, .510 x .750 x .033 Washer, Lock, 5/16 Washer, Flat, .385 x .62 x .063 Washer, Flat, .390 x 1.500 x .134 Washer, Bell, .340 x .872 x .060 Washer, Flat, .344 x .688 x .065 Washer, Flat, .406 x .875 x .059 Washer, Flat, .450 x1.250 x.164 Washer, Flat, .407 x.812 x.135 Spacer, Shldr, 1.00 x .38 x .38 Bearing, Flange, Hex Split .500 ID Keeper Rod, Belt Engagement Handle, Deck Spacer, .385 ID x .635 OD x 1.54 Spacer, 1.010 x 1.400 x .825 PART NO. 756-04142 756-0487 756-0627D 783-04467 783-0744A 683-04173 710-0607 710-0642 710-3005 712-04064 712-3006 732-04035 736-0222 736-0329 738-04058 747-04121A 783-0349 783-04329A 783-04375A 710-0599 725-1426 725-04039 17962 710-0224 710-0703 712-0271 712-3087 725-1750A 738-1132 783-04612 754-04064 738-1132 710-0703 712-3087 DESCRIPTION Pulley, Engine, 3.39 x 6.12 Diameter Pulley, Idler, V-type 5/8 x 4.0 Diameter Pulley, Idler, 3.50 Diameter Stop Bracket, Deck-Up Stop Bracket, Engagement Frame Assembly, Lower Screw, 5/16-18, 0.500 Screw, 1/4-20, 0.750 Screw, 3/8-16, 1.25, Gr5 Nut, Flange Lock, 1/4-20, GrF, Nylon Nut, Hex, 1/4-20, Gr5 Spring, Compression, 1.28 OD x 3.125 Washer, Lock, 1/4, External Washer, Lock, 1/4 Spacer, Shoulder, .38 x 1.0 x .70 Hold Rod, Battery Battery Tray Seat Bracket, Frame Frame, Upper Screw, 1/4-20, 0.50 Solenoid, 12V, 100 Amp Switch, Interlock Plate, Switch Screw, #10-16, .50 Screw, Carriage, 1/4-20, .75, Gr5 Nut, Sems, 1/4-20 Nut, Wing, 1/4-20 Battery, 235 CCA Screw, Shoulder, .250 x .150, 1/4-20 Support Bracket, Steering V-Belt, PTO Screw, Shoulder, .250 x .15, 1/4-20 Screw, Carriage, 1/4-20, .75 Nut, Wing, 1/4-20 NOTE: Tractor features vary by model NOT all parts listed above and pictured on the previous page are standard equipment. 37 ModelSeries606 J / i 38 ModelSeries606 REE NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 PART NO. 710-1268 712-04063 712-3027 720-0309A 726-0201 731-04074 732-0499 732-1184 736-0275 736-3019 738-0137A 738-0296 738-0966 783-0209C 783-0611 783-0738B 783-0739A 783-0753 757-04003 726-3046 735-0656 735-0657 710-0260A 710-0599 710-0726 710-0895 731-1990 731-2104C 736-3078 783-04333A 783-0677 783-1489A 710-0227 726-0279 725-1303 725-1439 726-0278 683-04079 712-04065 714-0104 714-0111 716-0106A 720-0311 732-0874 738-0138a 738-0380 741-0225 746-0968 747-04155 756-1154 783-0678A DESCRIPTION Screw, #10-16 x .375 Nut, Flange Lock, 5/16-18, GrF, Nylon Nut, Flange Lock, 1/4-20 Seat Adjuster Grip Nut, Speed, .3125 ID Spacer Compression Spring, .41 x 1.5 Spring, Extension, .84 Dia. x 4.6 Wash, Flat, .344 x .688 x .065 Wash, Flat, .531x 1.062 x.134 Screw, Shoulder, .340 x .285,1/4-20 Screw, Shoulder, .437 x .268, 5/16-18 Screw, Shoulder, .50 x .925, 3/8-16 Seat Bracket, Lift Seat Stop Seat Pivot Bracket Seat Adjustment Lever Seat Adjustment Selector High Back Seat, Black Ratchet Clip RH Foot Pad, Rubber LH Foot Pad, Rubber Bolt, Carriage, 5/16-18, .62, Grl Screw, 1/4-20, 0.500 Screw, 5/16-12, 0.750 Screw, 1/4-15, 0.750 Cover, Lift Lever Cover, w/Cup Holder Washer, Flat, .344 x 1.0 x .063 Fender Adjustment Bracket, Lift Mounting Bracket, Seat Screw, #8-18 x .50 Plate, Insulator Spring Switch, Inner Spring Switch, Outer Plate, Insulator Boss Shaft Assembly, Lift Nut, Flange Lock, 3/8-16, GrF, Nylon Pin, Cotter, .072 Dia. x 1.13 Pin, Cotter, 3/32, 1.0 Ring, E Type, .625 Dia. Grip, Handle, 1/2 Spring, Torsion Screw, 5/16-18 x .620 Gr2 Screw, Shoulder, .50 x .27, 3/8-16 Bearing, Hex Flange Cable, Lift, 16.16 Handle, Lift Pulley, Roller Arm, Lift NOTE: Tractor features vary by model NOT all parts listed above and pictured on the previous page are standard equipment. 39 ModelSeries606 1 2 3 8 4 9 10 13 12 11 21 2O 12 11 19 18 16 17 15 22 3 J 23 J 14 J J J 25 28 26 27 29 4O ModelSeries606 REE NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 -- PART NO. 732-0614 716-0231 736-0336 736-0337 736-0349 736-0335 710-1325 719-04017 711-1109 741-0335 717-1464 716-0108 741-0340 721-0338 618-04041 741-0336 717-1362 717-1363 718-0228 736-0519 711-04053 736-0495 741-0337 611-0011 741-0862 732-0863 719-04018 717-0678 761-0202 710-1206 661-0001 737-0148 DESCRIPTION Ring, Wire Ring, E Type, .750 Flat Washer, 5/8 x 1.0 x .030* Flat Washer, 5/8 x 1.0 x .040* Flat Washer, 5/8 x 1.0 x .020* Washer, Thrust .635 x 1.26 x .06 Self-tapping Screw, 1/4-20 x 1.625 Upper Housing Input Shaft Needle Bearing, .625 x .813 x .495 14-tooth Bevel Pinion Retaining Ring, .437 Sleeve Bearing, .75 x .1.0 x 1.0 Seal, .75 x 1.0 x .125 Differential Assembly Flange Bearing, 5/8 x 3/4 x 3/4 42-tooth Bevel Gear 42-tooth Bevel Gear Clutch Collar Flat Washer, .70 x 1.125 x .031 Drive Shaft Thrust Washer, 1.0 x .632 x .0 Flange Bearing, 5/8 x 3/4 x 15/16 Detent Shaft Assembly Detent Ball Compression Spring Lower Housing Brake Puck Brake Disc Self-tapping Screw, 1/4-20 x 2.375 Brake Assembly Grease (19 oz.) *Use applicable flat washer (12a, 12b or 12c) in this application allowing .0150/.0020 in. end-play NOTE: If rebuilding the upper housing, include two ounces (2 oz.) of Unirex ® N3 grease (Part No. 737-0289) in the input shaft cavity. 41 ModelSeries606 __........... A / / / / "\\ \ \\\\ \\\ / / / / // / / / / i i i i i i i i i i i 42 ModelSeries606 REF. NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 PART NO. 17116 17258D 618-0240A 618-04134A 683-0254B 683-04104A 710-0344 710-0514 710-0528 710-0599 710-0751 710-0778 710-0805 710-1260A 710-3180 711-04069 711-0993 711-1554 712-0206 712-04063 712-04064 712-04065 712-0417A 712-0431 712-0641 712-3006 712-3010 712-3083 714-0470 717-04074 726-0233 REF. NO. 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 DESCRIPTION Brake Assembly, Deck RH Belt Cover, Deck 46" Spindle Assembly, 5.00 Dia. Spindle Ass'y, Double Pulley Hanger Bracket Assembly Deck Weldment Screw, 3/8-16, 1.50, Gr5 Screw, 3/8-16, 1.00, Gr5 Screw, 5/16-18, 1.25, Gr5 Screw, 1/4-20, 0.500 Screw, 1/4-20, .620, Gr5 Screw, 1/4-20, 1.500 Screw, 5/16-18, 1.50, Gr5 Screw, Ld, 5/16-18, 0.750 Screw, 5/16-18, 1.75, Gr5 Pin, Grasscatcher, 1/4-20 Belt Guard Pin 1/4 Diax 1.43 Pin, 1/4-20, 3/8 x 2.0 Nut, Hex, 1/2-13, Gr5 Nut, Flange Lock, 5/16-18, GrF, Nylon Nut, Flange Lock, 1/4-20, GrF, Nylon Nut, Flange Lock, 3/8-16, GrF, Nylon Nut, Flange, 5/8-18 Nut, Flange Lock, 3/8-16, GrF Nut, Hex, M16-1.5 Nut, Hex, 1/4-20, Gr5 Nut, Hex, 5/16-18, Gr5 Nut, Hex Lock, 1/2-13, Gr8, Nylon Pin, Cot, 1/8x 1.25 Adjustment Gear, Deck Nut, Push, .25 ID x .50 OD PART NO. 732-0306A 732-0429A 732-0594A 732-1165 734-0973 736-0119 736-0225 736-0270 736-0418A 736-3084 731-1032B 738-0347 738-0373 738-04146 742-0611A 742-0612A 746-1107 747-1116 747-1130B 748-0234 750-0566A 750-1320 754-0349 754-04064 756-04129 783-1348B 783-0141 783-0142 783-04641 783-1025 DESCRIPTION Spring, Compression, .531 OD x 1.75 Spring, Extension, .50 Dia x 3.97 Spring, Extension, .91 Dia x 7.33 Spring, Extension, .50 Dia x 5.0 Wheel, Deck 5.0 x 1.38 Washer, Lock, 5/16 Washer, Lock, 5/8 Washer, Bell, .265 x.75 x .062 Washer, Flat, .34 x 2.25 x. 10 Washer, Flat, .51 x 1.12 x .06 Chute Assembly Spacer, Shoulder, .625 ID x .169 Spacer, Shoulder, .498 x 1.53, 3/8-16 Plug, Screw, M16 x 1.5 Blade, 16.28", Star 3-in-One Blade, 14.88", Star 3-in-One Cable, 12.00" Rod, Deck Release Rod, Deck Shoulder Spacer Spacer, .260 x .372 x 1.030 Spacer, .375 x .63 x .595 Belt, V-Type, Poly Belt, V-Type Pulley, Idler, 4.25" Dia. Belt Cover, LH Deck Skirt, Center Deck Skirt, RH Bracket, Idler Stop, Chute IMPORTANT: For a proper working machine, use Factory Approved Parts. V-belts are designed to engage and disengage safely. A substitute (non OEM) V-belt can be dangerous by not disengaging completely. NOTE: Tractor features vary by model. NOT aft parts listed above and pictured on the previous page are standard equipment. 43 ModelSeries606 44 ModelSeries606 REF. NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 PART NO. 16606 618-04125 683-0254B 683-04098 683-04075 703-3279 710-0347 710-3103 710-0528 710-0599 710-0726 710-1260A 710-3168 710-3178 736-0300 712-04065 712-0417A 712-04063 712-0431 712-3010 712-3019 631-04070 714-0470 REF. DESCRIPTION Hook, Retainer Spindle Assembly Hanger Bracket Assembly Idler Bracket Weldment, 50-inch Deck Chute Stop Screw, 3/8-16, 1.75 Screw, 5/16-18 x 2.00 Screw, 5/16-18, 1.25, Gr5 Screw, 1/4-20 x 0.5 Screw, 5/16-18 x.625 Screw, 5/16-18 x .75 Screw, Carriage, 3/8-16 x 1.0 Screw, Carriage, 3/8-16 x .75 Washer, Flat, .406 x .875 x .059 Nut, Nylon Lock, 3/8-16 Nut, Hex, Flange, 5/8-18 Nut, Nylon Lock, 5/16-18 Nut, Flange Lock, 3/8-16 Nut, Hex, 5/16-18, Gr5 Nut, 7/16-14 Chute Assembly, Side Discharge Pin, Cotter, 1/8 x 1.25 NO. 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 PART NO. 714-3004 717-04074 712-3083 732-0306A 732-0459B 734-04039 734-0973 736-0119 736-0407 736-0406 737-3000 738-0373 738-3005 742-04053A 747-1116 750-0151 754-04048 756-04129 747-1324 783-04399 783-04400 783-04414 783-04415 DESCRIPTION Pin, Cotter, 3/32 x 1.25 Deck Adjustment Gear Lock Nut, Hex, 1/2-13, Nylon Spring, Compression, .531 x 1.75 Spring, Extension, .94 x 6.74 Deck Wheel, 5.0 Deck Wheel, 5.0 Washer, Lock, 5/16, Regular Duty Washer, Bell, .45 x 1.0 x .062 Washer, Flat, .442 x 1.38 x .060 Fitting, Lube, 3/16 Shoulder Screw Screw, Shoulder, .68 x 1.59 Blade Rod, Handle, Deck Release .375 Dia Spacer, .550 x .755 x 1.1 Belt, V-Type, Aramid Pulley, Idler, 3.5" Rod, Deck Adjustment LH Belt Cover RH Belt Cover Deck Skirt, Center Deck Skirt, RH IMPORTANT: For a proper working machine, use Factory Approved Parts. V-belts are designed to engage and disengage safely. A substitute (non OEM) V-belt can be dangerous by not disengaging completely. NOTE: Tractor features vary by model NOT all parts listed above and pictured on the previous page are standard equipment. 45 NOTES 46 NOTES 47 MANUFACTURER'S LIMITED WARRANTY The limited warranty set forth below is given by MTD LLC with respect to new merchandise purchased and used in the United States, its possessions and territories. "MTD"warrants this product against defects in material and workmanship for a period of two (2) years commencing on the date of original purchase and will, at its option, repair or replace, free of charge, any part found to be defective in materials or workmanship. This limited warranty shall only apply if this product has been operated and maintained in accordance with the Operator's Manual furnished with the product, and has not been subject to misuse, abuse, commercial use, neglect, accident, improper maintenance, alteration, vandalism, theft, fire, water, or damage because of other peril or natural disaster. Damage resulting from the installation or use of any part, accessory or attachment not approved by MTD for use with the product(s) covered by this manual will void your warranty as to any resulting damage. Normal wear parts are warranted to be free from defects in material and workmanship for a period of thirty (30) days from the date of purchase. Normal wear parts include, but are not limited to items such as: batteries, belts, blades, blade adapters, grass bags, rider deck wheels, seats, snow thrower skid shoes, shave plates, auger spiral rubber and tires. HOW TO OBTAIN SERVICE: Warranty service is available, WITH PROOF OF PURCHASE, through your local authorized service dealer. To locate the dealer in your area, check your Yellow Pages, or contact MTD LLC at P.O. Box 361131, Cleveland, Ohio 44136-0019, or call 1-800-800-7310 or 1330-220-4683 or log on to our Web site at www.mtdproducts.com. This limited warranty does not provide coverage in the following cases: a. b. c. d. The engine or component parts thereof. These items may carry a separate manufacturer's warranty. Refer to applicable manufacturer's warranty for terms and conditions. Log splitter pumps, valves, and cylinders have a separate one year warranty. Routine maintenance items such as lubricants, filters, blade sharpening, tune-ups, brake adjustments, clutch adjustments, deck adjustments, and normal deterioration of the exterior finish due to use or e, f, g. FOR: MTD does not extend any warranty for products sold or exported outside of the United States, its possessions and territories, except those sold through MTD's authorized channels of export distribution. Replacement parts that are not genuine MTD parts. Transportation charges and service calls. No implied warranty, including any implied warranty of merchantability of fitness for a particular purpose, applies after the applicable period of express written warranty above as to the parts as identified. No other express warranty, whether written or oral, except as mentioned above, given by any person or entity, including a dealer or retailer, with respect to any product, shall bind MTD. During the period of the warranty, the exclusive remedy is repair or replacement of the product as set forth above. The provisions as set forth in this warranty provide the sole and exclusive remedy arising from the sale. MTD shall not be liable for incidental or consequential loss or damage including, without limitation, expenses incurred for substitute or replacement lawn care services or for rental expenses to temporarily replace a warranted product. Some states do not allow the exclusion or limitation of incidental or consequential damages, or limitations on how long an implied warranty lasts, so the above exclusions or limitations may not apply to you. In no event shall recovery of any kind be greater than the amount of the purchase price of the product sold. Alteration of safety features of the product shall void this warranty. You assume the risk and liability for loss, damage, or injury to you and your property and/or to others and their property arising out of the misuse or inability to use the product. This limited warranty shall not extend to anyone other than the original purchaser or to the person for whom it was purchased as a gift. HOW STATE LAW RELATES TO THIS WARRANTY: This limited warranty gives you specific legal rights, and you may also have other rights which vary from state to state. IMPORTANT:Owner must present Original Proof of Purchase to obtain warranty coverage. exposure. Service completed by someone other than an authorized service dealer. MTD LLC, P.O.BOX361131CLEVELAND,OHIO44136-0019; Phone:1-800-800-7310,1-330-220-4683
Source Exif Data:
File Type : PDF File Type Extension : pdf MIME Type : application/pdf PDF Version : 1.2 Linearized : No Page Count : 48 Page Layout : SinglePage Page Mode : UseNone Producer : Goby Monitor Application version 3, 2, 1, 4 Create Date : Sat Mar 29 01:56:35 2014 Author : Title : Subject :EXIF Metadata provided by EXIF.tools