MTD 13AG609G063 User Manual LAWN TRACTOR Manuals And Guides L0401103

TROYBILT Lawn, Tractor Manual L0401103 TROYBILT Lawn, Tractor Owner's Manual, TROYBILT Lawn, Tractor installation guides

User Manual: MTD 13AG609G063 13AG609G063 MTD LAWN TRACTOR - Manuals and Guides View the owners manual for your MTD LAWN TRACTOR #13AG609G063. Home:Lawn & Garden Parts:MTD Parts:MTD LAWN TRACTOR Manual

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Operator's Manual

Pedal Drive Lawn Tractor
Models D609G
G609G
U609H
X609G

IMPORTANT:

Read safety rules and instructions

carefully

before operating

equipment.

Warning:
This unit is equipped with an internal combustion engine and should net be used on or near any unimproved forestcovered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting
applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.
In the State of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have
similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest engine authorized
service dealer or contact the service department, P.O. Box 361131 Cleveland, Ohio 44136-0019.

TROY-BILTLLC.P.O.BOX361131,CLEVELAND,
OHIO44136-0019
PRINTED IN U.S.A.

FORM NO. 770-10490A
(12/2001)

TABLEOFCONTENTS
Content

Page

Important Safe Operation Practices ...................................................................

Slope Gauge ......................................................................................................

Tractor Set-up ....................................................................................................
Know Your Lawn Tractor ...................................................................................

8
9

Operating Your Lawn Tractor ............................................................................

Making Adjustments ..........................................................................................

Maintaining Your Lawn Tractor ..........................................................................
Service ..............................................................................................................

17
18

Off-Season Storage ...........................................................................................

Troubleshooting .................................................................................................
Parts List ............................................................................................................

23
24

FINDINGMODELNUMBER
This Operator's Manual is an important part of your new lawn tractor. It will help you assemble, prepare and
maintain the unit for best performance. Please read and understand what it says.
Before you start assembling your new equipment, please locate the model plate on the
equipment and copy the information from it in the space provided below. The information on the
model plate is very important if you need help from our Customer Support Department or an
authorized dealer.
You can locate the model number by looking beneath the seat. A sample model plate is explained
below. For future reference, please copy model number and serial number of the equipment in the
space below.

(Model Numbe D

(Serial Number)

Copy the model number here:

Copy the serial number here:
Www.troybiIt.comCLEVELAND,

330-558-7220
866-840-6483

OH44136

ENGINEINFORMATION
The engine manufacturer is responsible for all engine-related issues with regards to performance, powerrating, specifications, warranty and service. Please refer to the engine manufacturer's Owner's/Operator's
Manual packed separately with your unit for more information.

CALLINGCUSTOMER
SUPPORT
If you have difficulty assembling this product or have any questions regarding the controls, operation or
maintenance of this unit, please call the Customer Support Department.
Call 1-866-840-6483 or 1-330-558-7220 to reach a Customer Support representative. Please
have your unit's model number and serial number ready when you call. See previous section to
locate this information. You will be asked to enter the serial number in order to process your call.

SECTION1: IMPORTANT
SAFEOPERATION
PRACTICES
_

WARNING:

This symbol points out important safety instructions which, if not followed, could endanger

the personal safety and/or property of yourself and others. Read and follow all instructions in this manual
before attempting to operate this machine. Failure to comply with these instructions may result in personal
injury. When you see this symbol--heed its warning.
,_

WARNING:
The Battery and Engine Exhaust contains chemicals known to the State of California
to cause cancer, birth defects or other reproductive harm. The battery and posts contain lead;
wash hands after handling.

WARNING:
was built
to be operated
according
to the
for safe
operation
thisresult in
manual. As withThis
any machine
type of power
equipment,
carelessness
or error
onrules
the part
of the
operator incan
serious injury. This machine is capable of amputating hands and feet and throwing objects. Failure to
observe the following safety instructions could result in serious injury or death.

GeneralOperation
1.

4.
5.

Read, understand, and follow all instructions on the
machine and in the manual(s) before attempting to
assemble and operate. Keep this manual in a safe
place for future and regular reference and for
ordering replacement parts.
Be familiar with all controls and their proper
operation. Know how to stop the machine and
disengage them quickly.
Never allow children under 14 years old to operate
this machine. Children 14 years old and over
should read and understand the operation
instructions and safety rules in this manual and
should be trained and supervised by a parent.
Never allow adults to operate this machine without
proper instruction.
To help avoid blade contact or a thrown object
injury, keep bystanders, helpers, children and pets
at least 75 feet from the machine while it is in
operation. Stop machine if anyone enters the area.
Thoroughly inspect the area where the equipment
is to be used. Remove all stones, sticks, wire,
bones, toys, and other foreign objects which could
be picked up and thrown by the blade(s). Thrown
objects can cause serious personal injury.
Plan your mowing pattern to avoid discharge of
material toward roads, sidewalks, bystanders and
the like. Also, avoid discharging material against a
wall or obstruction which may cause discharged
material to ricochet back toward the operator.
Always wear safety glasses or safety goggles
during operation and while performing an
adjustment or repair to protect your eyes. Thrown
objects which ricochet can cause serious injury to
the eyes.
Wear sturdy, rough-soled work shoes and closefitting slacks and shirts. Loose fitting clothes and
jewelry can be caught in movable parts. Never
operate this machine in bare feet or sandals.

10. Be aware of the mower and attachment discharge
direction and do not point it at anyone. Do not
operate the mower without the discharge cover or
entire grass catcher in its proper place.
11. Do not put hands or feet near rotating parts or
under the cutting deck. Contact with the blade(s)
can amputate hands and feet.
12. A missing or damaged discharge cover can cause
blade contact or thrown object injuries.
13. Stop the blade(s) when crossing gravel drives,
walks, or roads and while not cutting grass.
14. Watch for traffic when operating near or crossing
roadways. This machine is not intended for use on
any public roadway.
15. Do not operate the machine while under the
influence of alcohol or drugs.
16. Mow only in daylight or good artificial light.
17. Never carry passengers.
18. Disengage blade(s) before shifting into reverse.
Back up slowly. Always look down and behind
before and while backing to avoid a back-over
accident.
19. Slow down before turning. Operate the machine
smoothly. Avoid erratic operation and excessive
speed.
20. Disengage blade(s), set parking brake, stop engine
and wait until the blade(s) come to a complete stop
before removing grass catcher, emptying grass,
unclogging chute, removing any grass or debris, or
making any adjustments.
21. Never leave a running machine unattended. Always
turn off blade(s), place transmission in neutral, set
parking brake, stop engine and remove key before
dismounting.
22. Use extra care when loading or unloading the
machine into a trailer or truck. This unit should not
be driven up or down ramp(s), because the unit
could tip over, causing serious personal injury. The
unit must be pushed manually on ramp(s) to load or
unload properly.

23. Mufflerandenginebecomehotandcancausea
burn.Donottouch.
24. Checkoverhead
clearances
carefullybeforedriving
underlowtreebranches,wires,dooropeningsetc.,
wheretheoperatormaybestruckorpulledfromthe
unit,whichcouldresultinseriousinjury.
25. Disengage
allattachment
clutches,depressthe
brakepedalcompletely
andshiftintoneutralbefore
attempting
tostartengine.
26. Yourmachineisdesignedtocutnormalresidential
grassofa heightnomorethan10".Donotattempt
tomowthroughunusually
tall,drygrass(e.g.,
pasture)orpilesofdryleaves.Drygrassorleaves
maycontacttheengineexhaustand/orbuildupon
themowerdeckpresenting
a potentialfirehazard.
27. Useonlyaccessories
andattachments
approved
forthismachinebythemachine
manufacturer.
Read,understand
andfollowallinstructions
providedwiththeaccessory
orattachment.
28. Dataindicates
thatoperators,
age60yearsand
above,areinvolvedina largepercentage
oftractorrelatedinjuries.Theseoperators
shouldevaluate
theirabilitytooperatethetractorsafelyenoughto
protectthemselves
andothersfromseriousinjury.
29. Ifsituationsoccurwhicharenotcoveredinthis
manual,usecareandgoodjudgment.Contactyour
dealerforassistance.

Do Not
1.
2.

3.
4.
5.
6.

SlopeOperation
Slopes are a major factor related to loss of control and
tip-over accidents which can result in severe injury or
death. All slopes require extra caution. If you cannot
back up the slope or if you feel uneasy, do not mow it.
For your safety, use the slope gauge included as part of
this manual to measure slopes before operating this
unit on a sloped or hilly area. If the slope is greater than
15 degrees as shown on the slope gauge, do not
operate this unit on that area.
De:
1.

Mow up and down slopes, not across. Exercise
extreme caution when changing direction on
slopes.
Watch for holes, ruts, bumps, rocks, or other
hidden objects. Uneven terrain could overturn the
machine. Tall grass can hide obstacles.
Use slow speed. Choose a low enough speed
setting so that you will not have to stop or shift while
on the slope. Tires may lose traction on slopes
even though the brakes are functioning properly.
Always keep machine in gear when going down
slopes to take advantage of engine braking action.
Follow the manufacturer's recommendations for
wheel weights or counterweights to improve
stability of the machine. Use extra care with grass
catchers or other attachments. These can change
stability of the machine.

Keep all movement on the slopes slow and gradual.
Do not make sudden changes in speed or direction.
Rapid engagement or braking could cause the front
of the machine to lift and rapidly flip over backwards
which could cause serious injury.
Avoid starting or stopping on a slope. If tires lose
traction, disengage the blade(s) and proceed
slowly straight down the slope.
Do not turn on slopes unless necessary; then, turn
slowly and gradually downhill, if possible.
Do not mow near drop-offs, ditches or
embankments. The mower could suddenly turn
over if a wheel is over the edge of a cliff, ditch, or if
an edge caves in.
Do not try to stabilize the machine by putting your
foot on the ground.
Do not use a grass catcher on steep slopes.
Do not mow on wet grass. Reduced traction could
cause sliding.
Do not shift to neutral and coast downhill. Overspeeding may cause the operator to lose control of
the machine resulting in serious injury or death.
Do not tow heavy pull behind attachments (e.g.
loaded dump cart, lawn roller, etc.) on slopes
greater than 5 degrees. When going down hill, the
extra weight tends to push the tractor and may
cause you to loose control. (e.g. tractor may speed
up, braking and steering ability are reduced,
attachment may jack-knife and cause tractor to
overturn).

Children
1.

Tragic accidents can occur if the operator is not
alert to the presence of children. Children are often
attracted to the machine and the mowing activity.
They do not understand the dangers. Never
assume that children will remain where you last
saw them.
a.

Keep children out of the mowing area and in
watchful care of a responsible adult other
than the operator.
b. Be alert and turn machine off if a child enters
the area.

Before and while backing, look behind and
down for small children.

Never carry children, even with the blade(s)
shut off. They may fall off and be seriously
injured or interfere with safe machine
operation.
Use extreme care when approaching blind
corners, doorways, shrubs, trees or other
objects that may block your vision of a child
who may run into the machine.
Disengage the cutting blade(s) before
shifting in reverse. The "No-Cut-In Reverse"

feature emphasises not to cut in reverse and
to avoid back-over accidents; do not defeat it.
g. Keep children away from hot or running
engines. They can suffer burns from a hot
muffler.

allow space for fuel expansion.
Replace gasoline cap andtighten securely.
If gasoline is spilled, wipe it off the engine
and equipment. Move unit to another area.
Wait 5 minutes before starting the engine.
k. To reduce fire hazards, keep machine free of
grass, leaves, or other debris build-up. Clean
up oil or fuel spillage and remove any fuel
soaked debris.
I. Never store the machine or fuel container

i.
j.

Remove key when machine is unattended to
prevent unauthorized operation.
Never allow children under 14 years old to operate
the machine. Children 14 years old and over should
read and understand the operation instructions and
safety rules in this manual and should be trained
and supervised by a parent.

inside where there is an open flame, spark or
pilot light as on a water heater, space heater,
furnace, clothes dryer or other gas
appliances.
m. Allow a machine to cool at least 5 minutes

Towing
1.

Tow only with a machine that has a hitch designed
for towing. Do not attach towed equipment except
at the hitch point.
Follow the manufacturers recommendation for

weight limits for towed equipment and towing on
slopes.
Never allow children or others in or on towed

equipment.
On slopes, the weight of the towed equipment may
cause loss of traction and loss of control.

5.
6.

Travel slowly and allow extra distance to stop.
Do not shift to neutral and coast downhill.

Service

before storing.
GeneralService
1.

Safe HandlingOf Gasoline
1.

To avoid personal injury or property damage use
extreme care in handling gasoline. Gasoline is
extremely flammable and the vapors are explosive.
Serious personal injury can occur when gasoline is
spilled on yourself or your clothes which can ignite.
Wash your skin and change clothes immediately.
a. Use only an approved gasoline container.
b. Never fill containers inside a vehicle or on a
truck or trailer bed with a plastic liner. Always
place containers on the ground away from
your vehicle before filling.
c. When practical, remove gas-powered
equipment from the truck or trailer and refuel
it on the ground. If this is not possible, then
refuel such equipment on a trailer with a
portable container, rather than from a
gasoline dispenser nozzle.
d. Keep the nozzle in contact with the rim of the
fuel tank or container opening at all times
until fueling is complete. Do not use a nozzle
lock-open device.
e. Extinguish all cigarettes, cigars, pipes and
other sources of ignition.
f. Never fuel machine indoors.
g.

Never remove gas cap or add fuel while the
engine is hot or running. Allow engine to cool
at least two minutes before refueling.

Never over fill fuel tank. Fill tank to no more
than ½ inch below bottom of filler neck to

6.
7.
8.

Never run an engine indoors or in a poorly
ventilated area. Engine exhaust contains carbon
monoxide, an odorless, and deadly gas.
Before cleaning, repairing, or inspecting, make
certain the blade(s) and all moving parts have
stopped. Disconnect the spark plug wire and
ground against the engine to prevent unintended
starting.
Periodically check to make sure the blades come to
complete stop within approximately (5) five
seconds after operating the blade disengagement
control. If the blades do not stop within the this time
frame, your unit should be serviced professionally
by an authorized dealer.
Check brake operation frequently as it is subjected
to wear during normal operation. Adjust and service
as required.
Check the blade(s) and engine mounting bolts at
frequent intervals for proper tightness. Also,
visually inspect blade(s) for damage (e.g.,
excessive wear, bent, cracked).
Replace the blade(s) with the original equipment
manufacturer's (O.E.M.) blade(s) only, listed in this
manual. "Use of parts which do not meet the
original equipment specifications may lead to
improper performance and compromise safetyF
Mower blades are sharp. Wrap the blade or wear
gloves, and use extra caution when servicing them.
Keep all nuts, bolts, and screws tight to be sure the
equipment is in safe working condition.
Never tamper with the safety interlock system or
other safety devices. Check their proper operation
regularly.
After striking a foreign object, stop the engine,
disconnect the spark plug wire(s) and ground
against the engine. Thoroughly inspect the
machine for any damage. Repair the damage
before starting and operating.

10. Neverattempttomakeadjustments
orrepairsto
maximum safe operating speed of the engine.
themachinewhiletheengineis running.
13. Maintain or replace safety and instruction labels, as
11.Grasscatchercomponents
andthedischarge
necessary.
coveraresubjecttowearanddamagewhichcould 14. Observe proper disposal laws and regulations for
exposemovingpartsorallowobjectstobethrown.
gas, oil, etc. to protect the environment.
Forsafetyprotection,
frequently
checkcomponents
andreplaceimmediately
withoriginalequipment
YourResponsibility
manufacturer's
(O.E.M.)partsonly,listedinthis
Restrict the use of this power machine to persons who
manual."Useofpartswhichdonotmeetthe
read, understand and follow the warnings and
originalequipment
specifications
mayleadto
instructions in this manual and on the machine.
improperperformance
andcompromise
safetyF
12. Donotchangetheenginegovernor
settingsor
over-speed
theengine.Thegovernorcontrolsthe

Label shape may vary by tractor model. Label contentsdo not vary.

SIGHT AND HOLD THIS LEVEL WITH A VERTICAL TREE

A POWER POLE
A CORNER OFA BUILDING
OR A FENCE POST

I,LI
..I

&i
Z
n

I.LI

_IL

WARNING

Do not mow on inclines with a slope in excess of 15 degrees (a rise of approximately 2-1/2 feet every 10 feet). A riding mower
could overturn and cause serious injury. If operating a walk-behind mower on such a slope, it is extremely difficult to maintain
your footing and you could slip, resulting in serious injury.
Operate RIDING mowers up and down slopes, never across the face of slopes.

SECTION3: SETTINGUPYOURTRACTOR
NOTE: Any reference in this manual to the RIGHT or
LEFT side of the tractor is observed from operator's
position.

4_b

flammable and the vapors are explosive. Never
fuel machine indoors or while the engine is hot
or running. Extinguish cigarettes, cigars, pipes,
and other sources of ignition.

Attachingthe BatteryCables
NOTE: The positive battery terminal is marked Pos. (+).
The negative battery terminal is marked Neg. (-).
•

•
•

•

The positive cable (heavy red wire) is secured to
the positive battery terminal (+) with a carriage
screw and hex nut at the factory. Make certain that
the rubber boot covers the terminal to help protect it
from corrosion.
Remove the shoulder bolt and wing nut from the
negative cable.
Remove the black plastic cover, if present, from the
negative battery terminal and attach the negative
cable (heavy black wire) to the negative battery
terminal (-) with the bolt and the wing nut.
Make certain the hold-down strap is in position over
the battery, securing it in place. See Figure 1.

WARNING:
UseGasoline
extreme care
when
handling gasoline.
is extremely

•

Your tractor is shipped with motor oil in the engine.
However, you must check the oil level before
operating. Be careful not to overfill.

RemovingShippingBrace
,_

WARNING:
Make sure
the riding
engine is off, remove
the ignition
key,mower's
and set
the parking brake before removing the shipping
brace.

IMPORTANT:The shipping brace, used for packaging
purposes only, must be removed and discarded before
operating your lawn tractor.
•

Locate the shipping brace and accompanying
warning tag on the right side of the tractor, between
the discharge chute and the cutting deck. See
Figure 2.

Figure 1
Mulch Plug (if equipped)

NOTE: If the battery is put into service after the date
shown on top of battery, charge the battery as
instructed on page 21 of this manual prior to operating
the tractor.

Figure 2
While holding the discharge chute with your left
hand, remove the shipping brace with your right
hand by grasping it between your thumb and index
finger and rotating it clockwise.Do not discard the
mulch plug, if already installed inside the chute

GasandOilFill-Up
•

•

The gasoline tank is located under the hood and
has a capacity of either two or three gallons
according to the respective model. Do not overfill.
Service the engine with gasoline and oil as
instructed in the separate engine operator/owner
manual packed with your tractor. Read instructions
carefully.

opening.

WARNING:

The mowing deck is capable of
throwing objects. Failure to operate the tractor
without the discharge cover in the proper
operating position could result in serious
personal injury and/or property damage.

SECTION4: KNOWYOURLAWNTRACTOR
Compare the illustration below with the controls on your tractor; get familiar with these features before you start to
operate the tractor. This manual covers two models. So follow the descriptions and instructions pertaining to your
tractor model only.

G
H
A

Figure
A
B
C
D
E
F
G

Systemslndicator
Monitor/Hour Meter
PTO (Power Take-off) Lever
Choke Control
Shift Lever
Cup Holder
Throttle Control Lever
Parking Brake Button

NOTE:

Steering Wheel not shown for clarity.

3
H

Cruise Control Button

I
J
K
L
M

Ignition Switch
Brake Pedal
Drive Pedal
Deck Lift Lever
Seat Adjustment Lever

Throttle ControlLever
The throttle control lever is
unattended. Always
WARNING:
Neverdisengage
leave a running
PTO, move
machine
shift lever into neutral position, set parking
brake, stop engine and remove key to prevent
unintended starting.

/ Choke*

located on the right side of
the tractor's dash panel.
This lever controls the
speed of the engine. When
set in a given position, the
throttle will maintain a

Drive Pedal
The drive pedal is located
below the brake pedal on
the right front side of the
tractor along the running
board. Depress the drive
pedal with your right foot

uniform engine speed. On
model D609G, push this
lever all the way forward for
choke control also.
*some models only

IMPORTANT: When

(when the tractor shift lever
is in either FORWARD or

operating the tractor with the cutting deck engaged,
make sure that the throttle lever is always in the FAST
(rabbit) position.

ChokeControl

REVERSE) to move the
tractor. Ground speed is
also controlled with the

On model D609G, moving
the throttle lever all the way
forward activates the

drive pedal. Further down the pedal is depressed,
faster the tractor will travel. The pedal will return to its
original position when it is not depressed.

engine's choke control. On
model U609H, the choke
control can be found on the

IMPORTANT: Always set the parking brake when
leaving the tractor unattended.

left side of the dash panel
and is activated by pulling
the knob outward.

Choke*

SystemsIndicator Monitor / Hour Meter
Your tractor is equipped
with four indicator lights
and an hour meter located
on the left side of the dash

Activating the choke control
closes the choke plate on the carburetor and aids in
starting the engine. Refer to Starting The Engine on
page 12 of this manual for detailed instructions.

pedal and along the running
board. This pedal can be
used for sudden stops or
setting the parking brake.

The hour meter operates
whenever the engine is
running and records the
actual hours of tractor

I(o)

operation.

Hour Meter

It is normal for the oil light
and the battery light to
illuminate while the engine
is cranking, but if either
illuminates while the

NOTE: Brake pedal must be fully depressed to activate
the safety interlock switch when starting the tractor.

PTO Light

Brake Light

engine is running, follow
the steps given below. If the brake light or PTO light
illuminates while starting the tractor, proceed as
follows.

Ignition Switch
To start the engine, insert
the key into the ignition
switch and turn clockwise

Oil Light

panel. These indicators
are shown here.

Brake Pedal
The brake pedal is located
on the right front side of the
tractor above the drive

B= ery Light

On/Lights
Off

to the START position.
Once the engine starts,
turn the key to ON position.

Brake Light

Engage the parking brake.

PTO Light

Move the PTO lever into the OFF
(disengaged) position.

Oil Light

Stop the tractor immediately and
check the crankcase oil level as

Refer to Starting The
Engine on page 12 of this
manual for more details.

instructed in the engine manual. Add
oil as required.
Battery Light

The ignition switch is also
used to operate the tractor's headlights. Refer to
Operating The Headlights on page 14 for details.
10

Indicates that the battery needs to be
charged or that the engine's charging
system is not generating sufficient

amperage. Refer to Battery charging
procedure on page 21 or have the
engine's charging system checked by
an authorized dealer.

Parking Brake Button
To set the parking brake,
fully depress the brake
pedal and push the parking
brake button in. Hold the

Cup Holder

button in while taking your
foot off the brake pedal.
Both the parking button
and the brake pedal will
then stay depressed. To
release the parking brake,
depress the brake pedal
slightly. The parking brake
button wilt then return to its

The tractor's cup holder is located on the fender to the
left of the seat and rear of the parking brake lever.
PTO (PowerTake-off) Lever
The PTO lever is located
on the left side of the
dashboard next to the
steering wheel. Move the
PTO lever forward to

®_ _
_
®_=_=

original position.

engage power to the cutting deck or other (separately
available) attachments; move the PTO lever backward
(toward the rear of the tractor) to disengage power to
the attachments.

NOTE: The parking brake must be set if the operator
leaves the seat with the engine running or the engine
will automatically shut off.

Electric PT0 Knob(If equipped)

IMPORTANT: Always set the parking brake when
leaving the tractor unattended.

To engage the power to the
cutting deck or other (separately
available) attachments, pull
outward on the PTO knob. Push
the PTO knob inward to

DeckLift Lever
Located on your tractor's right fender, the deck lift lever
is used to change the height of the cutting deck. To use,
move the lever to the left, then place in the notch best
suited for your application.

disengage the power to the
cutting deck.
NOTE:

The PTO lever/knob

must be in the OFF

CruiseControlButton
The cruise control button is

position when (i) starting the engine, (ii) travelling in
reverse or (iii) if the operator leaves the seat.

Shift Lever
The shift lever is located on
the left side of the fender

located on the dash panel
of the tractor to the left of
the cruise control button
the ignition switch. Push
;i;
while the tractor is traveling
forward at a desired speed.
Holding the button in,
release pressure from the
drive pedal. This will
engage cruise control and
allow the tractor to maintain
that speed without applying
pressure to the drive pedal. Depress the brake pedal or
the drive pedal to deactivate cruise control. Refer to
OPERATING YOUR LAWN TRACTOR section on

_,F

and has three positions,
FORWARD, NEUTRAL
and REVERSE. The brake
pedal must be depressed
and the tractor must not be
in motion when moving the
shift lever.

Knob

IMPORTANT: Never force
the shift lever. Doing so
may result in serious damage to the transmission.

page 12 for detailed instructions.
NOTE:
Cruise control cannot be engaged at the
tractor's fastest ground speed. If the operator should
attempt to do so, the tractor will automatically
decelerate to the fastest optimal mowing ground speed.

Seat AdjustmentLever
To adjust the seat forward or backward, slide the seat
adjustment lever to the left and reposition the seat to
the desired position. Once a comfortable position is
found, release the seat adjustment lever to lock the
seat in place. Refer to Seat Adjustment on page 16 for
more detailed instructions.

SECTION5: OPERATING
YOURLAWNTRACTOR
_

WARNING:

•
•
•
•

Read, understand, and follow all

instructions and warnings on the machine and
in this manual before operating.

Insert the tractor key into the ignition switch.
Place PTO lever in the disengaged (OFF) position.
Engage the tractor's parking brake.
Pull the choke control outward (model U609H)or
move the throttle control lever into the CHOKE

SafetyInterlockSwitches
This tractor is equipped with a safety interlock system
for the protection of the operator. The safety interlock
system prevents the engine from cranking or starting
unless the parking brake is engaged and the PTO lever
is in the disengaged (OFF) position.

IMPORTAWI': Do not hold the key in the START position
for longer than ten seconds at a time. Doing so may
cause damage to your engine's electric starter.

The safety interlock system will automatically shut off
the engine if:
1.
2.

•

the operator leaves the seat before engaging the
parking brake;
the operator leaves the tractor's seat with the PTO
lever in the engaged (ON) position, regardless of
whether the parking brake is engaged;
the PTO lever is moved to the engaged (ON)
position with drive pedal placed for reverse travel.

WARNING:

WARNING
AV010SERIOUS
INJURYORDEATH
•
•
•
•

This safety interlock system

•
•
•
•

was designed for your safety and protection. If
this system should ever malfunction, do not
operate the tractor; contact an authorized
Service Dealer.

•
•
•

Settingthe CuttingHeight
•

•

_ll

•

Select the height position of the cutting deck by
placing the deck lift lever in any of the six different
cutting height notches on the right fender.
Adjust the deck wheels so that they are between _Ainch and I/2-inch above the ground when the tractor
is on a smooth, flat surface such as a driveway.

WARNING:

After the engine starts, de-activate choke control
and place throttle control in the FAST position.

NOTE: Do not leave the choke control on while
operating the tractor. Doing so will result in a "rich" fuel
mixture and cause the engine to run poorly.

IMPORTAWI': Tampering with or attempting to bypass
the tractor's safety interlock switches in any way will
void your tractor's warranty.

position (model D609G).
Turn the ignition key clockwise to the START
position. After the engine starts, release the key. It
will return to the ON position.

•

GO UP AND DOWN SLOPES, NOT ACROSS.
AVOIDSUDDEN
TURNS.
DO NOT OPERATE THE UNIT WHERE IT COULD SLIP OR TIP.
IF MACHINE STOPS GOING UPHILL, STOP BLADE(S) AND BACK
DOWNHILL SLOWLY.
DO NOT MOW WHEN CHILDREN OR OTHERS ARE AROUND.
NEVER CARRY CHILDREN, EVEN WITH BLADES OFE
LOOK DOWN AND BEHIND BEFORE AND WHILE BACKING.
KEEP SAFETY DEVICES (GUARDS, SHIELDS, AND SWITCHES) tN
PLACE AND WORKING.
REMOVE OBJECTS THAT COULD BE THROWN BY THE BLADE(S).
KNOW LOCATION AND FUNCTION OF ALL CONTROLS.
BE SURE BLADE(S) AND ENGINE ARE STOPPED BEFORE PLAC*
tNG HANDS OR FEET NEAR BLADE(S).
BEFORE
LEAVING
OPERATOR'S
POSmON,
DISENGAGE
BLADE(S),
PLACE THE SHIFT LEVER IN NEUTRAL,
ENGAGE
BRAKE LOCK, SHUT ENGINE OFF AND REMOVE KEY.

READOPERATOR'S
MANUAL

Stoppingthe Engine
•

Keep hands and feet away from

the discharge opening of the cutting deck.

•

NOTE: The deck wheels are an anti-scalp feature of the
deck and are not designed to support the weight of the
cutting deck.

•

Refer to Leveling the Deck on page 15 for more details
regarding various deck adjustments.

_ll

Startingthe Engine
NOTE: Refer to page 8 of this manual for Gasoline and
Oil Fill-Up instructions.
12

If the blades are engaged, place the PTO lever in
the disengaged (OFF) position.
Turn the ignition key counterclockwise to the OFF
position.
Remove the key from the ignition switch to prevent
unintended starting.
stop the engine,If disconnect
WARNING:
you strike athe
foreign
sparkobject,
plug
wire(s) and ground against the engine.
Thoroughly inspect the machine for any
damage. Repair the damage before restarting
and operating

DrivingtheTractor

Avoid turns when driving on a slope. If a turn must
be made, turn down the slope. Turning up a slope
greatly increases the chance of a roll-over.
Avoid stopping when driving up a slope. If it is
necessary to stop while driving up a slope, start up
smoothly and carefully to reduce the possibility of
flipping the tractor over backward.

IMPORTANT: Avoid sudden starts, high speed and
sudden stops.

•

WARNING:
Do not
leavethe
thePTO
seatlever
of the
tractor without first
placing
in the
disengaged (OFF) position, depressing the
brake pedal and engaging the parking brake. If
leaving the tractor unattended, also turn the
ignition key off and remove the key.

Settingthe CruiseControl
NOTE: The cruise control feature should
utilized while traveling in the forward direction.

Depress the brake pedal to release the parking
brake and let the pedal up. Move the throttle lever
into the FAST (rabbit) position.

To engage cruise control:
•

IMPORTANT: Do not move the shift lever from
FORWARD to REVERSE or vice versa when the
•
•

tractor is in motion. Always use the brake pedal to bring
the tractor to a complete stop before shifting.
•

•

To move forward, place the shift lever in the
FORWARD position, then slowly depress the drive
pedal until the desired speed is achieved.
To move in reverse, place the shift lever in the
REVERSE position, check that the area behind is
clear and then slowly depress the drive pedal.

•

To engage parking brake:

To disengage cruise control: (Follow one of two
methods described below.)

•

Fully depress brake pedal and hold it there while
gently pushing the parking brake button inward.
•
Hold parking brake button in while removing your
foot from the brake pedal.
•
Once engaged, the parking brake button and the
brake pedal will lock in the "down" position.
To disengage parking brake:

1.
2.

Slightly depress the brake pedal.

•
•

•

Refer to the SLOPE GAUGE on page 7 to help
determine slopes where you may operate tractor safely.

WARNING:
mow on (a
inclines
slope in excess Do
of not
15 degrees
rise ofwith a

To raise the cutting deck, move the deck lift lever to
the left, then place it in the notch best suited for
your application. Refer to Setting The Cutting
Height earlier in this section.

EngagingthePTO

approximately 2-1/2 feet every 10 feet). The
tractor could overturn and cause serious injury.

•

Depress brake pedal to disengage cruise control
and bring the tractor to a complete stop.
Place shift lever in the REVERSE position and
depress the drive pedal.

Usingthe DeckLiftLever

DrivingonSlopes

•
•

Depress the brake pedal to disengage the cruise
control and stop the tractor.
Lightly depress the drive pedal.

To change direction to reverse when operating with
cruise control:

NOTE: The parking brake must be engaged if the
operator leaves the seat with the engine running or the
engine will automatically shut off.

Place the shift lever in the FORWARD position,
then slowly depress the drive pedal until the desired
speed is achieved.
Lightly depress the cruise control button.
Holding the cruise control button in, lift your foot
from the drive pedal (you should feel the cruise
latch engage).
Once engaged, the cruise control button and the
drive pedal will lock in the "down" position, and the
tractor will maintain the same forward speed.

NOTE:
Cruise control cannot be engaged at the
tractor's fastest ground speed. If the operator should
attempt to do so, the tractor will automatically
decelerate to the fastest optimal mowing ground speed.

Engagingthe Parking Brake

•

only be

Engaging the PTO transfers power to the cutting deck
or other (separately available) attachments. To engage
the PTO, proceed as follows:

Mow up and down slopes, never across.
Exercise extreme caution when changing direction
on slopes.
Watch for holes, ruts, bumps, rocks, or other
hidden objects. Uneven terrain could overturn the
machine. Tall grass can hide obstacles.

•
•

Move the throttle control lever to the FAST (rabbit)
position.
Grasp the PTO lever and pivot it all the way forward
to the engaged (ON) position.

•

Keep the throttle lever in the FAST (rabbit) position
for the most efficient use of the cutting deck or other
(separately available) attachments.

grass clippings repeatedly beneath the cutting deck.
The ultra-fine clippings are then forced back into the
lawn where they act as a natural fertilizer. Observe the
following points for best results in mulching:

NOTE: The operator must remain on the tractor seat at
all times of operation, ff the operator leaves the seat
without moving the PTO lever into the disengaged
(OFF) position, the tractor's engine will automatically
shut off, regardless of whether the parking brake is
engaged or not

•

IMPORTANT: The engine wilt automatically shut off if
the PTO lever is moved into the engaged (ON) position
with the drive pedal in position for reverse travel. Refer
to Safety Interlock Switches on page 12.

•
•

Mowing
WARNING:
To help
avoid
blade contact or a
thrown object injury,
keep
by-standers,

NOTE: It is not necessary to remove the discharge
chute to operate the mower with the mulch kit installed.

helpers, children and pets at least 75 feet from
the tractor while it is in operation. Stop the
tractor if anyone enters the area.

To operate the cutting deck without mulching,
simply remove the mulch plug by unthreading the
plastic wing nut which fastens it to the cutting deck.
This will allow the clippings to discharge through
the side-discharge opening. See Figure 4.

This tractor is equipped with one of two high quality
cutting decks. The following information will be helpful
when using the cutting deck with your tractor.

WARNING:

Never attempt to mulch if the lawn is damp. Wet
grass tends to stick to the underside of the cutting
deck preventing proper mulching of the clippings.
Do not attempt to mulch more than 1/3 the total
height of the grass or approximately 1-1/2 inches.
Doing so will cause the clippings to clump up
beneath the deck and not be mulched effectively.
Maintain a slow ground speed to allow the grass
clippings more time to effectively be mulched.
Always position the throttle control lever in the
FAST (rabbit) position and allow it to remain there
while mowing. Failing to keep the engine at full
throttle places strain on the tractor's engine and
does not allow the blades to properly mulch grass.

Plan your mowing pattern to

avoid discharge of materials toward roads,
sidewalks, by-standers and the like. Also, avoid
discharging material against a wall or
obstruction which may cause discharged
material to ricochet back toward the operator.
•
•

Do not mow at high ground speed, especially if a
mulch kit or grass collector is installed.
For best results it is recommended that the first two
laps be cut with the discharge thrown towards the
center. Then reverse the direction to throw rest of

•
•
•
•

•

the discharge to the outside. This will give a better
appearance to the lawn.
Do not cut the grass too short. Short grass invites
weed growth and yellows quickly in dry weather.
Mowing should always be done with the engine at
full throttle.

Plastic Wing Nut

Mulch Plug

Figure 4

Operatingthe Headlights

Under heavier conditions it may be necessary to go
back over the cut area to get a clean cut.
Do not attempt to mow heavy brush and weeds and
extremely tall grass. Your tractor is designed to
mow lawns, not clear brush.
Keep the blades sharp and replace the blades
when worn. Refer to Cutting Blades on page 21 for
blade sharpening instructions.

To turn on the headlights:
•

Start the engine .Turn the key one notch counterclockwise into the On/Lights position of the ignition
switch. Refer to figure on page 10.
To turn off the headlights:
•

Mulching
Lawn tractor models xxxxxxx come equipped with a
mulch kit which incorporates special blades, already
standard on your tractor, in a process of recirculating

Turn the key either into the ON position (to leave
the engine running) or the OFF position (to shut the
engine off). Refer to figure on page 10.

NOTE: Never move the key into the Start position while
the engine is running. Doing so may cause damage to
the tractor's electric starter.
14

SECTION6: MAKINGADJUSTMENTS
•

WARNING:

Disconnect the spark plug

wire(s) and ground against the engine before
performing any adjustments, repairs or
maintenance.

•

WARNING:

•

DO not make any adjustments

while the engine is running, except where
specified in this or the engine manual.

If the cutting deck appears to be mowing unevenly, a
side to side adjustment can be performed. Adjust if
necessary as follows:

NOTE: Check the tractor's tire pressure before
performing any deck leveling adjustments. Refer to
Tires on page 21 for information on tire pressure.

•

Frnnt Tn Bear
The front of the cutting deck is supported by a stabilizer
bar that can be adjusted to level the deck from front to
rear. The front of the deck should be between 1/4-inch

•

and 3/8-inch lower than the rear of the deck. Adjust if
necessary as follows:

•
•

Retighten the two jam nuts loosened earlier when
proper adjustment is achieved.

Side tn Side

LevelingtheDeck

•

Loosen the two jam nuts on the rear side of the
deck stabilizer bracket. See Figure 5A.
Locate the two lock nuts on the opposite side of the
stabilizer bracket. See Figure 5A. Tighten the lock
nuts to raise the front of the deck; loosen the lock
nuts to lower the front of the deck.

With the tractor parked on a firm, level surface,
place the deck lift lever in the top notch (highest
position) and rotate the blade nearest the discharge
chute so that it is parallel with the tractor.
Measure the distance from front of the blade tip to
the ground and rear of the blade tip to the ground.
The first measurement taken should be between
1/4" and 3/8" less than the second measurement.

•

Determine the approximate distance necessary for
proper adjustment and proceed, if necessary, to the
next step.

•

With the tractor parked on a firm, level surface,
place the deck lift lever in the top notch (highest
position) and rotate both blades so that they are
perpendicular with the tractor.
Measure the distance from the outside of the left
blade tip to the ground and the distance from the
outside of the right blade tip to the ground. Both
measurements taken should be equal. If they're
not, proceed to the next step.
Loosen, but do not remove, the hex cap screw on
the left deck hanger bracket. See Figure 5B.
Balance the deck by using a wrench to turn the
adjustment gear (found immediately behind the hex
cap screw just loosened) clockwise/up or
counterclockwise/down.
The deck is properly balanced when both blade tip
measurements taken earlier are equal.
Retighten the hex cap screw on the left deck
hanger bracket when proper adjustment is
achieved.

Nuts
Lock

Stabilizer
Bracket

Deck

FRONTTO

REAR

SIDE TO SIDE

Figure 5

SeatAdjustment

SteeringAdjustment

If the tractor turns tighter in one direction than the other,
or ifthe ball joints are being replaced due to damage or
wear, the steering drag links may need to be adjusted.

WARNING:

Before operating this machine,

make sure the seat is engaged in the seat stop,
stand behind the machine and pull back on
seat until fully engaged into stop.
•

Adjust the drag links so that equal lengths are threaded
into the ball joint on the left side and the ball joint on the
right side:

Move the seat adjustment lever to the left and slide
the seat forward or rearward. Make sure seat is

•

locked into position before operating the tractor.

•

ParkingBrakeAdjustment

•

WARNING:

Never attempt to adjust the

brakes while the engine is running. Always
disengage PTO, move shift lever into neutral
position, stop engine and remove key to
prevent unintended starting.

•

Hex Nut and
Lock Washer

Adjust the brake if (i) the tractor does not come to a
complete stop when the brake pedal is completely
depressed, or (ii) the tractor's rear wheels roll even with
the parking brake applied. Locate the brake disc on the
right side of the transmission in the rear of the tractor.
Adjust as follows:
•

Loosen the jam nut found on the drag link at the
rear of the ball joint. See Figure 7.
Remove the hex nut and lock washer on the top of
ball joint. See Figure 7.
Thread the ball joint toward the jam nut to shorten
the drag link. Thread the ball joint away from the
jam nut to lengthen the drag link.
Replace hex nut and lock washer and retighten the
jam nut after proper adjustment is achieved.
Grease Fitting

Pivot Bar

Looking at the transmission from the right side of
the tractor, locate the compression spring and
brake disc. See Figure 6.
Hex Nut

--___

Dr_g Link
Jam Nut
Ball Joint

Figure 7
NOTE: Threading the ball joints too far onto the drag
links will cause the front tires to "toe-in" too far. Proper
toe-in is between 1/16" and 5/16".

Set Gap
at .011"
Brake Disc

Front tire toe-in can be measured as follows:
•

Compression
Spring

•

Transmission

NOTE:

View shown from beneath tractor.

Figure 6
•
•
•

•

Loosen, but do not remove, the hex nut found on
the right side of the brake assembly. See Figure 6.
Using a feeler gauge, set the gap between the
brake disc and the brake puck at .011 ".
Re-tighten the hex nut loosened earlier.

•

Place the steering wheel in position for straight
ahead travel.
In front of the axle, measure the distance
horizontally from the inside of the left rim to the
inside of the right rim. Note the distance.
Behind the axle, measure the distance horizontally
from the inside of the left rim to the inside of the
right rim. Note the distance.
The measurement taken in front of the axle should
be between 1/16" and 5/16" less than the
measurement taken behind the axle.
Adjust if necessary.

SECTION7: MAINTAININGYOURLAWNTRACTOR
Oil RII
Cap

any

WARNING:
maintenance orBefore
repairs,performing
disengage PTO, move
shift lever into neutral position, set parking
brake, stop engine and remove key to prevent
unintended starting.

Oil Drain
Hose
\
\

Protective Cap

CleaningEngineandDeck
•

•

Promptly wipe off any fuel or oil spilled on the
machine. Do not allow debris to accumulate around
the cooling fins of the engine or on any other part of
the machine, especially on the belts, pulleys and
other moving parts.
Clean the underside of the deck with a wire broom,
scraper or forced air after each mowing.

Oil Fill Tube

Oil Drain Valve

NOTE: The use of a pressure washer or garden hose
to clean your tractor is not recommended. It may cause
damage to electrical components, spindles, pulleys,
bearings or the engine. The use of water will shorten life
of the tractor and reduce its serviceability.

Drain Port

Figure 8
Air Cleaner
•

Maintainingthe Engine
Refer to the engine manual for maintenance
instructions, also follow these steps to maintain the
engine in good working order.
•

Spark Plug
•

Check engine oil level before each use as
instructed in the engine manual. Read and follow
instructions carefully.

ChangingEngineOil
•
•
•

•

•
•
•

Service the pre-cleaner, if so equipped, and
cartridge/air cleaner element as instructed in the
engine manual.

Unscrew oil fill cap and remove dipstick from the oil
fill tube. See Figure 8.
Pop open the protective cap on the end of the oil
drain valve to expose the drain port. See Figure 8.
Push the oil drain hose (packed with this manual)
onto the oil drain port. Route the opposite end of
the hose into an appropriate oil collection container
with a capacity great enough to collect the used oil
(approximately 48 oz. in model D609G and 64 oz.
in model U609H).
Push the oil drain valve in slightly, then rotate
counter-clockwise and pull outward to begin
draining oil. See Figure 8.
Service the oil filter (if so equipped) as instructed
in the engine manual.
Perform the above steps in the opposite order after
oil has finished draining.
Refill the engine with new motor oil (approximately
48 oz.in model D609G and 64 oz. in model U609H).

The spark plug should be cleaned and the gap
reset once a season. Spark plug replacement is
recommended at the start of each mowing season.
Refer to the engine manual for correct plug type
and gap specifications.

Lubrication
Engine
Lubricate the engine with motor oil as instructed in the
engine manual.
Pivot Points& Linkage
Lubricate all the pivot points on the drive system,
parking brake and lift linkage at least once a season
with light oil.
Rear Wheels
The rear wheels should be removed from the axles
once a season. Lubricate the axles and the rims well
with an all-purpose grease before re-installing them.
Front Wheels
Each of the front wheel axles is equipped with a grease
fitting (Figure 7 ). Lubricate with a grease gun after
every 25 hours of tractor operation.

IMPORTANT: Refer to the engine manual for the proper
weight of motor oil to be used.

SECTION8: SERVICE
any

_lb

WARNING:
maintenance orBefore
repairs,performing
disengage PTO, move

•

shift lever into neutral position, set parking
brake, stop engine and remove key to prevent
unintended starting.

•

CuttingBlades
•

•

Test the blade by balancing it on a round shaft
screwdriver. Grind metal from the heavy side until it
balances evenly.

IMPORTANT: A poorly balanced blade will cause
excessive vibration and may cause damage to the
tractor and/or personal injury.

Periodically inspect the blade adapter and/or
spindle for cracks or damage, especially if you
strike a foreign object. Replace immediately if
damaged.

To replace blade:
•

WARNING:
hands
by using
heavy gloves orProtect
a rag toyour
grasp
the blade.

To remove blade:
•

if any metal separation is present, replace the
blades with new ones. See Figure 10.
Grind each blade edge equally to maintain proper
blade balance.

•

Remove the deck from beneath the tractor, (refer to
Cutting Deck Removal on page 18). Then gently flip
the deck over to expose its underside.
Place a block of wood between the center deck
housing baffle and the cutting blade to act as a
stabilizer. See Figure 9.

When replacing the blade, be sure to install the
blade with the side marked "Bottom" (or with a part
number stamped in it) facing the ground when the
mower is in the operating position.
Use a torque wrench to tighten the blade spindle
hex flange nut to between 70 foot-pounds and 90
foot-pounds.
Blade Separation

Hex Flange Nut
\

Worn Blade Edge
Wind Wing

Figure 10

RemovingCuttingDeck
•
Spindle Assembly

•

Figure 9
•

•

Use a 15/16" wrench to remove the hex flange nut
that secures blade to the spindle assembly. See
Figure 9.

•

To sharpen blades:
•

•

Remove equal amounts of metal from both ends of
the blades along the cutting edges, parallel to the
trailing edge, at a 25 ° to 30 ° angle. See Figure 10.
If the cutting edge of the blade has already been
sharpened to within 5/8" of the wind wing radius, or

•

Place the PTO lever in the disengaged (OFF)
position and engage the parking brake.
Lower the deck by moving the deck lift lever into the
bottom notch on the right fender.
Remove the PTO belt from around the cutting
deck's center pulley. Refer to.
Looking at the cutting deck from the left side of the
tractor, locate the deck support pin on the rear left
side of the deck.
Pull the deck support pin outward to release the
deck from the deck lift arm. See Figure 11.
Rotate the pin slightly toward the rear of the tractor
and release the pin into the hole provided. Repeat
on the right side.

substitute (non-OEM) V-belt can be dangerous by not
disengaging completely. For a proper working machine,
use factory approved belts only.
All belts on your tractor are subject to wear and should
be replaced if any signs of cracking, shredding or
rotting are present.
To change or replace the deck belts on your tractor,
proceed as follows:
•
•
•
•
Figure 11
•

•

Move the deck lift lever into the top notch on the
right fender to raise the deck lift arms up and out of
the way.
Gently slide the cutting deck toward the front of the
tractor allowing the hooks on the deck to release
themselves from the deck stabilizer rod.
Gently slide the cutting deck (from the right side)
out from underneath the tractor.

•

Lower the deck by moving the deck lift lever into the
bottom notch on the right fender.
Remove the belt guards by removing the selftapping screws that fasten them to the deck.
Grasp the PTO idler bracket and pivot it toward the
discharge chute to relieve tension on the PTO belt.
Remove the PTO belt from the engine pulley and
from around the PTO idler pulleys.
Grasp deck idler pulley and pivot it toward the left
side of the deck to relieve tension on the deck belt.

•

Remove the belt from around all pulleys, including
the deck idler pulley.
Route the new belts as shown in.

•

Remount the belt guards removed earlier.

ChangingTransmission
DriveBelt
WARNING:

Be sure to shut the engine off,
remove ignition key, disconnect the spark
plug wire(s) and ground against the engine to
prevent unintended starting before removing
the belt(s)

ChangingDeckBelts
,_

WARNING:
sure
to shut engine
remove ignition Be
key,
disconnect
spark off,
plug
wire(s) and ground against engine before
starting this job.

All belts on your tractor are subject to wear and should
be replaced if any signs of cracking, shredding or

IMPORTANT: The V-belts, found on your tractor, are
specially

designed

to engage

and disengage

rotting are present.

safely. A

Engine Pulley

Deck belt (Bottom)

PTO Idler Bracket

Left Hand Pulley

PTO belt (Top)

Right Hand Pulley
(beneath belt guard)

J
/

Deck Idler Pulley

NOTE:

Center Pulley

Self-Tapping Screws

Left hand belt cover not shown for clarity.

Figure 12

IMPORTANT:The V-belts found on your tractor are
specially designed to engage and disengage safely. A
substitute (non-OEM) V-belt can be dangerous by not
disengaging completely. For a proper working machine,
use factory approved belts.

•

NOTE: Slowly rotate the pulley counter-clockwise
the belt off it.
•

To change or replace the drive belt on your tractor,
proceed as follows:
NOTE: It is recommended

Remove the upper drive belt from around the
transmission pulley and the variable-speed pulley.
to roll

Remove the upper drive belt by pulling it up through
the battery tray opening.
Re-route the new upper drive belt as shown in
Figure 13.

•

that both drive belts be

replaced at the same time.

Lower Drive Belt

•
•

NOTE: Proper removal of the lower drive belt requires
the removal of several tractor components. Read
through the following procedure prior to attempting it to
determine if you feel you could successfully complete it.
If you don't, see an authorized Service Dealer to have
the belt changed.

Remove the cutting deck as instructed earlier.
After disconnecting the battery cables, remove the
battery and battery tray from beneath the seat.

IMPORTANT: When removing the battery, disconnect
the NEGATIVE (black) wire from it's terminal firsL
followed by the POSITIVE (red) wire. Re-install in
reverse order.

IMPORTANT: Note the routing of the lower drive belt
around both the pulleys and the belt keepers BEFORE
performing the following steps.

Upper Drive Belt
•

•

Locate the transmission idler pulley on the upper
drive belt by looking through the battery tray
opening. See Figure 13.
Grasp the bracket and pivot the transmission idler
pulley toward the rear of the tractor to release
tension on the upper drive belt.
Remove belt from around the transmission idler

•

Locate the variable-speed pulley through the
battery tray opening. See Figure 13.
Remove the variable-speed pulley by loosening the
hex bolt that secures it to the transmission. Use a
second wrench to hold the hex nut on the bottom

•

side of the pulley.

pulley.
Variable Speed
Pulley

Battery Tray
Opening

Drive Belt (Lower)

Shift Lever
Rear Idler Pulley

Drive Belt (Upper)

Keeper Pins I
I

Engine Pulley

Transmissio_
Transmission
NOTE: V_ewshownfrom

above tractor.

Pulley
Front of Tractor

Figure 13

•
•

•

Slide belt off the variable-speed pulley as you lift
the pulley up and out through battery tray opening.
Remove the rear idler pulley from the double- idler
bracket while unrouting the belt from around both
the rear and the front idler pulley. See Figure 13.
Remove the hex bolt from the center of the engine
pulley and gently lower it off of the engine
crankshaft. Be careful not to lose any washers or
spacers which may be on top of the engine pulley.
When remounting the engine pulley, torque the
center hex bolt to between 38 foot-pounds and 50
foot-pounds.
Remove the drive belt by feeding it from both ends
toward the front idler pulley on the double-idler
bracket. See Figure 14.
Reassemble by following the above steps in
reverse order.

•

Reassemble by following the above steps in
reverse order.
Idler Adj. Rod

Drive Pedal
Return Spring

•

Reroute the new belt around the pulleys, belt
keepers and keeper pins EXACTLY as the old one
was routed. Refer to Figure 13.
The drive pedal is properly adjusted when the hole
found in the double-idler bracket has approximately
1-3/8" of travel with ten pounds of pressure applied to
the drive pedal. See Figure 14.

Place wrenches here

Speed Control
Assembly
Figure 15

Tires
,_

Double Idler
Bracket

WARNING:

Never exceed maximum

inflation pressure shown on sidewall of the tire.
The recommended operating tire pressure is 10 psi
for the rear tires and 14 psi for the front tires
approximately. Refer to the tire sidewall for exact
tire manufacturer's recommendation. Do not
overinflate. Uneven tire pressure could cause the
cutting deck to mow unevenly.

Battery
The battery is sealed and is maintenance-free.
levels cannot be checked.

Front of Tractor_
NOTE:

•

View shown from above tractor.

Figure 14

•

Adjust the drive pedal after replacing the drive belts on
your tractor, if necessary, as follows:

•

•
•
•

Locate the speed control assembly on the
underside of the steering support bracket. See
Figure 15..
Remove both hairpin clips from the pin which is
fastened to the speed control assembly (be careful
not to lose the small flat washers found on the pin).
See Figure 15..
Remove the drive pedal return spring.
Using two 9/16" wrenches, remove the pin from the
speed control assembly. See .Figure 15.
Thread the idler adjustment rod inward or outward
to lengthen or shorten the travel of the double-idler
bracket until proper adjustment is achieved.

Acid

Always keep battery cables and terminals clean
and free of corrosive build-up.
After cleaning, apply a light coat of petroleum jelly
or grease to both terminals.
Always keep the rubber boot positioned over the
positive terminal to prevent shorting.
If removing the battery for any reason, disconnect
the NEGATIVE (black) wire from its terminal first,
followed by the POSITIVE (red) wire. When reinstalling the battery, always connect the POSITIVE
(red) wire to its terminal first, followed by the
NEGATIVE (black) wire.

IMPORTANT: Be certain that wires are connected to the
correct terminals; reversing them could change polarity
and cause damage to the engine's alternating system.
Charging
If tractor has not been operated for an extended period
of time, charge the battery with an automotive-type 12volt charger for a minimum of one hour at six amps.

WARNING:

Batteries give off an explosive
gas while charging. Charge battery in a well
ventilated area and keep away from an open
flame or pilot light as on a water heater, space
heater, furnace, clothes dryer or other gas
appliances.

•

If the electrical system does not function, or your
tractor's engine will not crank, first check to be
certain that the fuse has not blown.
It can be found under the hood mounted behind the
top of the dash panel on the support bar. Pull the
fuse out and inspect it to determine if it is good or
blown.

Fuse

IMPORTANT: Always use a fuse with the same
amperage capacity for replacement.

A fuse is installed in your tractor's wiring harness to
protect the tractor's electrical system from damage
caused by excessive amperage.

SECTION9: OFF-SEASON
STORAGE
Clean and lubricate the tractor as instructed on page 17
before storing for an extended period.

Follow the instructions in the Service, Storage &
Specifications section of the Briggs & Sfratton
Operator/Owner Manual (or Koh/erengines Owner's
Manual) for proper engine care prior to storing your
tractor.

WARNING:
Drainaway
fuel only
approved
container outdoors,
frominto
an an
open
flame.
Allow engine to cool. Extinguish cigarettes,
cigars, pipes, and other sources of ignition prior
to draining fuel.

WARNING:
Never
store
the ismachine
container indoors
where
there
an openor fuel
flame, spark or pilot light such as on water
heater, furnace, clothes dryer or other gas
appliance.

SECTION10: TROUBLESHOOTING
Trouble

Possible

Engine fails to start

PTO lever engaged.
Parking brake not engaged.
Spark plug wire(s) disconnected.
Throttle control lever not in correct
starting position.
Choke not activated

Engine runs erratic

Corrective

Cause(s)

Fuel tank empty, or stale fuel.
Blocked fuel line.
Faulty spark plug.
Engine flooded.
Unit running with CHOKE applied.
Spark plug wire loose.
Blocked fuel line or stale fuel.
Vent in gas cap plugged.
Water or dirt in fuel system.
Dirty air cleaner.

Engine overheats

Engine oil level low.
Air flow restricted.

Engine hesitates at high RPM Spark plug gap too close.
Idles poorly
Spark plug fouled, faulty or gap too
wide.
Dirty air cleaner.
Excessive vibration
Cutting blade loose or unbalanced.
Damaged or bent cutting blade.
Mower will not mulch grass
Engine speed too low.
Wet grass.
Excessively high grass.

Uneven cut

Dull blade.
Deck not balanced properly.
Dull blade.
Uneven tire pressure.

Action

Place PTO lever in disengaged (OFF) position.
Engage parking brake.
Connect wire(s) to spark plug.
Place throttle lever to FAST or CHOKE (if so equipped)
position.
Place throttle lever to CHOKE (if so equipped) position
or pull out the CHOKE control (if so equipped).
Fill tank with clean, fresh (less than 30 days old) gas.
Clean fuel line or replace fuel filter, if so equipped.
Clean, adjust gap or replace plug.
Crank engine with throttle in FAST position.
Place throttle lever in FAST position or push CHOKE
control (if so equipped) in.
Connect and tighten spark plug wire.
Clean fuel line; fill tank with clean, fresh (less than 30
days old) gasoline. Replace fuel filter, if so equipped.
Clear vent or replace cap if damaged.
Drain fuel tank. Refill with clean, fresh (less than 30
days old) gasoline.
Replace air cleaner cartridge/element or clean precleaner, if so equipped.
Fill crankcase with proper capacity and weight of oil.
Clean grass clippings and debris from around the
engine's cooling fins and blower housing.
Remove spark plug and reset the gap to .030".
Replace spark plug. Set plug gap to .030".
Replace air cleaner cartridge/element or clean precleaner, if so equipped.
Tighten blade and spindle. Balance blade.
Replace blade.
Place throttle in FAST (rabbit) position.
Do not mow when grass is wet; wait until later to cut.
Mow once at a high cutting height, then mow again at
desired height or make a narrower cutting swath.
Sharpen or replace blade.
Perform side-to-side deck adjustment.
Sharpen or replace blade.
Check tire pressure in all four tires.

SECTION11: PARTSLISTFORMODELSD609,G609,U609 & X609

<
30
28.
5_-

29
11

6 '

ModelsD609,G609,U609 & X609

REF.
NO.

PART NO.

DESCRIPTION

REF.
NO.

783-1346

Grill Support Bracket (9-style)

710-0599

710-0528

Self-tapping Screw, 1/4-20 x .5
Hex Cap Screw, 5/16-18 x 1.25

710-0924

Phillips Pan Screw, 1/4-20 x .75

710-1017

Truss Phillips Screw, 1/4-20 x .625

26
27

PART NO.

DESCRIPTION

751-0659A

Fuel Tank, Two-gallon (Model
D609G)

725-1745

Ignition Key w/plastic

725-1744

Ignition Key w/o plastic cover

710-0895

Self-tapping

cover

Screw, 1/4-15 x .75

725-1741

726-0272

Ignition Switch
Clamp, 9/16

28
29

710-3217
712-0142

710-0642

Self-tapping Screw, 1/4-20 x .75

731-1857

Truss Phillips Screw, #8-32 x .375
Hex Nut, #8-32
Throttle Control Knob

712-0292

736-0270

U4ype Speed Nut, 1/4-20
Bell Washer, .265 x .75 x .062

31
32

731-2122C
731-2226

Dash Panel, 8/9-style, Manual PTO
Cruise Control Button

725-1976
712-3004A

Systems Indicator Monitor
Hex Nut, 5/16-18

33
34

731-2227
736-0142

Parking Brake Button

12
13

731-2119A

Grille (9-style)

747-1196

Flat Washer, 9/32 x 1/2 x 1/16
Brake/Cruise Pivot Rod

731-0511

Trim Strip, 4

749-1087A

Dash Support Tube

725-0175

Cable Tie, 3/16 x .05 x 7.4

712-3010

Hex Nut, 5/16-18

746-1085

Choke Knob/Cable (Model G609G)

731-2270

Hood Plenum (Model G609G)

783-0783

Hood (9-style)

N/A

Hood Plenum (Model D609G)

783-0784

RH Side Panel (9-style)

726-3046

783-0785

LH Side Panel (9-style)

736-0119

Ratchet Clip
Lock Washer, 5/16

731-2637

Headlight Lens (9-style)

726-0201

Speed Nut, .3125

747-1162A

Hood Hinge Rod

736-3078

Flat Washer, .349 x 1.0 x .063

625-0051

Headlight Assembly

710-1238

Screw, 5/16-18 x .875 (Grade 5)

710-0604A

751-0603

Self-tapping Screw, 5/16-18 x .625
Fuel Cap

629-0469A
629-1071

Tractor Wire Harness (Not Shown)

751-0658C

Fuel Tank, Three-gallon

Headlight Wire Harness (Not Shown

NOTE: For painted parts, please refer to the list of color codes below.
Please add the applicable color code, wherever needed, to the part
number to order a replacement part. For instance, if a part numbered
700-xxxx is painted Powder Black, the part number to order would be
700-xxxx-0637.
Red: 0638
Oyster Gray: 0662
Powder Black: 0637

ModelsD609,G609,U609 & X609

48. 37
44
30

34
11
27

33
29

32
-6

ModelsD609,G609,U609 & X609
REE
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28

PART
NO.
747-1130A
683-0197
711-0332
712-0206
712-0431
712-3004A
712-3083
714-0104
714-0145
716-0106
720-0311
732-0874
732-1184
736-0275
736-0921
736-3019
736-3084
738-0138A
738-0143
741-0225
741-0715
746-0968
747-1111
756-1154
783-0678A
783-0720A
710-0260A
710-0604A

DESCRIPTION
Deck Stabilizer Rod
Lift Shaft Assembly
Clevis Pin, .5 x .78
Hex Nut, 1/2-13
Flange Lock Nut, 3/8-16
Flange Lock Nut, 5/16-18
Hex Nut, 1/2-13
Internal Cotter Pin
Internal Cotter Pin
E-ring
Handle Grip
Torsion Spring
Extension Spring, .872 x 3.4
Flat Washer, 5/16
Lock Washer, 1/2
Flat Washer, .31 x 1.062 x .134
Flat Washer, .51 x 1.12 x .06
Hex Cap Screw, 5/16-18 x .62
Shoulder Screw, 3/8-16
Hex Flange Bearing
Snap Flange Bearing
Lift Cable, 16.16
Lift Handle
Roller Pulley
Arm Lift
Deck Stabilizer Bracket
Carriage Bolt, 5/16 x .62
Self-tapping Screw, 5/16-18 x.625

REP.
NO.
29
30
31
32
33
34
35
36
37

PART
NO.
710-0895
731-1990
731-2104B
736-3078
783-0677
783-0685B
783-1489
710-1268
712-3027

38
39
40
41
42
43
44
45
46
47
48
49
50
51

720-0309A
731-1989
732-0499
736-0175
736-0204
738-0137A
738-1007
783-0611
783-0738
783-0739
783-0753
757-0348A
735-0656
735-0657
726-3046
714-0111
731-0511
783-0209A
726-0201

52
53
54
55

DESCRIPTION
Self-tapping Screw, 1/4-15 x .75
Lift Lever Cover
Shift Lever Cover w/Cup Holder
Flat Washer, .349 x 1.0 x .063
Lift Adjustment Bracket
Fender
Seat Mounting Bracket
Screw, #10-16 x .375
Hex Flange Lock Nut, 1/4-20
Seat Adjuster Grip
Spacer
Compression Spring, .41 x 1.5
Spring Washer, .265 x .562 x .025
Flat Washer, .344 x .62 x .03
Shoulder Screw, .340 x .285,1/4-20
Shoulder Screw, .50 x .50, 3/8-16
Seat Stop
Seat Pivot Bracket
Seat Adjustment Lever
Seat Adjustment Selector
High Back Seat, Black
RH Foot Pad
LH Foot Pad
Foot Pad Clips (Not Shown)
Cotter Pin
Trim Strip
Seat Lift Bracket
Speed Nut

ModelsD609,G609,U609 & X609
43
42

20
41
B

.30

37,

ModelsD609,G609,U609 & X609
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

PART
NO.
731-1291A
710-1238
783-0726B
783-0727A
783-0728
710-0723
711-1408
711-1655
712-0240
712-0241
712-0431
712-0459
712-3004A
717-1550D
717-1554
723-0448A
736-0169
736-3084
738-1001A
741-0475
741-0656
738-0372B
731-2624
731-2625

DESCRIPTION

REE
NO.
25
26
27
28
29
30
31
33
34
35
36

Pivot Bar End Cap
Self4apping Screw, 16-18 x .625
RH Pivot Support Bracket
LH Pivot Support Bracket
Pivot Bar Bracket
Hex Cap Screw, 3/8-16 x 1
RH Drag Link
LH Drag Link
Jam Nut, 7/16-20
Hex Nut, 3/8-24
Flange Lock Nut, 3/8-16
Flange Lock Nut, 7/16-20
Flange Lock Nut, 5/16-18
Steering Gear, 11/90 Ratio
Steering Pinion Gear
Ball Joint, 7/16-20
Lock Washer, 3/8
Flat Washer, .51 x 1.12 x .06
Steering Shaft, .625 OD x 24.4
Plastic Bushing, .38 ID
Hex Flange Bearing, 5/8
Shoulder Spacer, .38 ID
Steering Wheel, 13.25
Steering Wheel Cap

37
38
39
40
41
42
43
44
45
46

PART
NO.
638-0019A
638-0020A
683-0128A
712-0431
714-0162
726-0214
736-0162
736-0285
738-1011
741-0659
634-0105A
634-0172
734-0255
734-1731
734-2290A
783-0653D
738-0143
736-0331
710-1260A
736-0242
710-0643
783-0656A
783-0657A
736-3004

DESCRIPTION
LH Axle Assembly, .625 Diameter
RH Axle Assembly, .625 Diameter
Pivot Bar
Flange Lock Nut, 3/8-16
Cotter Pin
Push Cap, .625
Flat Washer, .64 x 1.0 x .12
Flat Washer, .635 x 1.589 x .06
Shoulder Screw, .5 x 2.2, 3/8-16
Flange Bearing, .632 ID x .937 OD
Wheel Assembly Complete, 15 x 6 x 6
Rim Only w/Plastic Bearing
Air Valve (Not Shown)
Tire Only, Square Shoulder
Hub Cap
Steering Support Bracket
Shoulder Screw, 3/8-16
Bell Washer, .39 x 1.13 x .062
Self4apping Screw, 5/16-18 x .75
Bell Washer, .34 x .872
Hex Bolt, 5/16-18 X 1
Axle Bracket RH
Axle Bracket LH
Flat Washer

ModelsD609,G609,U609 & X609

•73
_-23

B
I

8_\

81\
51
J
J
80

15
f
39j

_16
30

ModelsD609,G609,U609 & X609
REE
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31

PART
NO.
783-1015
17840
618-0551
631-0009
647-0045
656-0048
656-0051A
683-0251
710-0176
710-0227
710-0347
736-0272
710-0604A
710-0642
710-3011
711-0677
712-0241
712-0378
712-0431
712-3017
712-3004A
712-3008
714-0111
714-0149B
723-3018
725-1644
726-0320
732-0384
732-0525
732-0716
732-0963

32
33
34
35
36
37
38
39
40
41
42
43
44
45
46

736-0105
736-0140
736-0169
736-3OO8
736-0407
736-3010
738-0322
747-1122
747-1123A
747-1127
747-0047A
711-0736
738-0372B
754-0467
754-0468

DESCRIPTION
Shift Lever Support
Transaxle Mounting Bracket
Single-speed Transmission Assembly
Shifter Knob
Shift Lever
Variable-speed Pulley Assembly
Transmission Pulley, 8.5 x .5-36
Double-idler Bracket
Hex Cap Screw, 5/16-18 x 2.75
Self-tapping Screw, #8-18 x .5
Hex Cap Screw, 3/8-16 x 1.75
Flat Washer, .51 x 1.0 x .060
Self-tapping Screw, 5/16-18 x .625
Self-tapping Screw, 1/4-20 x .75
Hex Cap Screw, 3/8-16 x 2.25
Ferrule, 5/16-18
Hex Nut, 3/8-24
Hex Nut, 7/16-20
Flange Lock Nut, 3/8-16
Hex Nut, 3/8-16
Flange Lock Nut, 5/16-18
Jam Nut, 3/8-16
Cotter Pin
Internal Cotter Pin
Ball Joint
Short Spring Switch
Insulator Nut Plate
Extension Spring, .62 Dia. x 6.12
Compression Spring Clip
Extension Spring, .59 OD x 4
Extension Spring, .50 Dia. x 6.37
(hooks to flange, 783-0650, in frame)
Bell Washer, .401 x .87 x .063
Flat Washer, .385 x .62 x .063
Lock Washer, 3/8
Flat Washer, .344 x .760 x .120
Bell Washer, .46 x 1.0 x .602
Flat Washer, .407 x .812 x .136
Shoulder Screw, .625 x .217
Brake Rod
Belt Guard
Idler Adjustment Rod, 3/8
Shift Rod
Adjustment Ferrule, 1/4-20 x 1.0
Shoulder Spacer, .38 ID
Lower Drive Belt
Upper Drive Belt

REE
NO.
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82

83
84
85
86
87
88
89

PART
NO.
756-0981
783-1016B
783-0667B
783-0669
736-0430
647-0031
647-0032
683-0266
714-0470
711-0736
711-1363
714-0104
732-0437
732-0955
735-0662
735-3049
736-0142
736-0187
736-0204
738-0155
738-0507B
741-0225
741-3065A
747-1137
747-1138
748-0413
736-0275
783-0653D
783-0732
783-0773
783-0780A
683-0304
783-1031A
736-0242
710-0627
634-0105A
634-0177
634-0070
734-0255
734-1730
734-2290A
710-0809
750-0556
710-0650
710-1260A
747-1285
748-0415B

DESCRIPTION
Flat Idler, 2.75 OD
Speed Control Rod Bracket
Transmission Torque Bracket
Idler Bracket
Flat Washer, .350 x 1.59 x .062
Brake Control Assembly
Speed Control Assembly
Drive Pedal Assembly
Cotter Pin, 1/8x 1.25
Ferrule, 1/4-20
Pin, 3/8-16 x 2.43
Cotter Pin
Compression Spring, .34 OD x 1.0
Extension Spring, .50 OD x 1.41
Drive Pedal Pad
Brake Pedal Pad
Flat Washer, .281 x .5 x .063
Flat Washer, .64 x 1.24 x .06
Flat Washer, .344 x .062 x .03
Shoulder Screw, .437 x 1.62
Shoulder Screw, .5 x .434
Hex Flange Bearing
Split Hex Flange Bearing
Cruise Control Rod
Brake Lock Control Rod
Cruise Latch
Flat Washer, .344 x .688 x .065
Stearing Support Bracket
Drive Lock-out Bracket
Brake Pedal
Neutral Return Bracket
Lower Frame Assembly
Hitch Plate
Bell Washer, .34 x .872
Hex Cap Screw, 5/16-24 x .75
Wheel Assembly (Model D609G)
Wheel Assembly (Model U609H)
Rim Only
Air Valve (Not Shown)
Tire Only, 20 x 8 x 8, Square Shoulder
Hub Cap
Self-tapping Screw, 1/4-20 x 1.25
Spacer
Self-tapping Screw, 5/16-18 x .875
Self-tapping Screw, 5/16-18 x .75
Shift Rod
Spacer

ModelsD609,G609,U609 & X609
REE
NO.
1
2
3
4
5
6
7
8
9
10
11
12a
12b
12c
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30

PART
NO.
716-0231
721-0338
711-1431
741-0340
736-0495
717-1362
717-1363
750-1234
718-0228
741-0525
719-0394
736-0336
736-0337
736-0349
736-0519
741-0336
741-0337
750-1238
611-0133
618-0424
661-0006
710-1325
710-1206
717-0678
732-0863
741-0862
761-0202
711-1430
716-0108
717-1464
719-0391A
736-0723

DESCRIPTION
E-Ring, .75
Seal, .75 x 1.0 x .125
Drive Shaft
Sleeve Bearing, .75 x .1.0 x 1.0
Thrust Washer, 1.0 x .632 x .0
42-Tooth Bevel Gear
42-Tooth Bevel Gear
Spacer, .633 x 1.0 x .513
Clutch Collar
Needle Bearing, .625 x .875
Lower Housing
Flat Washer, 5/8 x 1.0 x .030*
Flat Washer, 5/8 x 1.0 x .040*
Flat Washer, 5/8 x 1.0 x .020*
Flat Washer, .70 x 1.125 x .031
Flange Bearing, 5/8 x 3/4 x 3/4
Flange Bearing, 5/8 x 3/4 x 15/16
Spacer, .635 x 1.0 x .27
Detent Shaft Assembly
Differential Assembly
Brake Assembly
Self-tapping Screw, 1/4-20 x 1.625
Self-tapping Screw, 1/4-20 x 2.375
Brake Pad
Compression Spring
Detent Ball
Brake Disc
Input Shaft
Retaining Ring, .437
14-Tooth Bevel Pinion
Upper Housing
Thrust Washer, .635 x 1.25 x .042

17
f

*Use applicable flat washer (12a, 12b or 12c) in this application allowing proper end-play as instructed in Service Manual.

ModelsD609,G609,U609 & X609
I (for choke)

_13

4
24

NOTE:
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

27
31

Engine accessory parts are applicable to all models except otherwise noted.

PART
NO.
710-0227
710-0599
710-0604A
710-1237
710-1314A
710-1315
712-3017
721-0460
726-0205
736-0119
736-0300
751 B221535
751-0535
751-0564
751-0616

REP.
NO.

DESCRIPTION
Self-tapping Screw, #8-18 x .5
Self-tapping Screw, 1/4-20 x .5
Self-tapping Screw, 5/16-18 x .625

16
17
18

Screw, #10-32 x .625
Socket Cap Screw, 5/16-18 x .625
Self-tapping Screw, 3/8-16 x 1.25
Hex Nut, 3/8-16 (Model G609G)
Exhaust Gasket (Model G609G)
Hose Clamp
Lock Washer, 5/16
Flat Washer (Model G609G)
Casing Clamp (Model G609G)
Fuel Line Hose
Muffler Deflector
Muffler, Twin Inlet (Model G609G)

, 19
20
21
22
23
24
25
26
27
28
29
30

PART
NO.
751-0650
751-0651
751-3140
751-3141
751-3142
783-0615B
783-0625C
722-0263
746-1086
746-1084
751-0619
751B213146
751-0617
712-0271
721-0208

DESCRIPTION
RH Exhaust Pipe (Model G609G)
LH Exhaust Pipe (Model G609G)
Oil Drain Valve
Oil Drain Hose
Oil Drain Cap
Muffler Heat Shield
Engine Heat Shield (Model G609G)
Foam (fits over fuel line)
Throttle Cable (Model G609G)
Throttle Cable (Model D609G)
Exhaust Pipe (Model D609G)
Casing Clamp (Model D609G)
Muffler, Single Inlet (Model D609G)
Hex Sems Nut, 1/4-20 (for starter cable)
Exhaust Gasket (Model D609G)

ModelsD609,G609,U609 & X609
33
34_

_38

16.

10
21

ModelsD609,G609,U609 & X609
REE
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29

PART
NO.
647-0064
683-0450
710-0276
710-0520
710-0831
710-1238
712-0229
712-0431
712-3004A
712-3010
714-0470
726-0201
731-2111A
732-1170
732-0991A
736-0108
736-0119
736-0140
736-0275
736-3000
736-0331
736-3039
738-0372B
741-0708
747-1112D
747-1286A
748-0415B
756-0627B
756-1208

DESCRIPTION
PTO Engage Lever Assembly
PTO Engage Plate Assembly
Carriage Screw, 5/16-18 x 1.00
Hex Cap Screw, 3/8-16 x 1.5
Hex Cap Screw, 3/8-16 x 5.5
Hex Head Washer Screw, 5/16-18 x .875
Push Nut, 3/8
Flange Lock Nut, 3/8-16
Flange Lock Nut, 5/16-18
Hex Nut, 5/16-18
Cotter Pin, 1/8 x 1.25
Speed Nut, .3125
PTO Knob
Extension Spring, .75 x 6.75
Belt Guard
Flat Washer, .510 x .750 x .033
Lock Washer, 5/16
Flat Washer, .385 x .62 x .063
Flat Washer, 5/16
Flat Washer, .406 x .875 x .059
Bell Washer, .39 x 1.13 x .062
Flat Washer, .407 x .812 x .135
Shoulder Spacer, .380
Hex Split Flange Bearing
PTO Engagement Handle
Belt Keeper Rod
Spacer, 3/8 x 1.54
Idler Pulley, 3.5
Idler Pulley, 4.0

REF.
NO.
30
31
32
33
34
35
36
37
38
39
40
41
42

PART
NO.
783-0744A
783-0891B
710-0604A
732-3080A
723-0444
738-1020
736-0407
712-0459
783-1031A
783-0349
725-1426
710-0599
736-0222

43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58

683-0304
725-1706
710-0703
712-0271
712-3087
732-1165
710-3180
750-0956
710-3029
736-0171
736-0322
756-0982B
754-0497
783-0653D
711-1044
738-1132

DESCRIPTION
Engagement Stop
Deck Stop
Self-tapping Screw, 5/16-18 x .625
Compression Spring, 1.28 x 3.5
Battery Strap
Shoulder Screw, .625 x .5, 7/16-20
Bell Washer, .45 x 1.0 x .062
Flange Lock Nut, 7/16-20
Hitch Plate
Battery Tray
Solenoid, 12-Volt, 100 Amp
Self-tapping Screw, 1/4-20 x .5
Lock Washer, 1/4
Lower Frame Assembly
12-Volt Battery, 270 CCA
Carriage Screw 1/4-20 x 0.75
Hex Sems Nut, 1/4-20
Wing Nut, 1/4-20
Extension Spring, .50 x 5.0
Hex Cap Screw, 5/16-18 x 1.75
Spacer Cup
Hex Head Cap Screw, 7/16-20 x 1.25
Lock Washer, 7/16
Flat Washer, .450 x 1.25
Engine Pulley, 3.56 OD x 5.56
PTO Belt
Steering Support Bracket
Keeper Pin, 5/16 x 4.75
Shoulder Screw 1/4-20

ModelsD609G,G609G& X609G

24
36
45

1235
20
29

50 11

21 e

34
18
28

32
31

38
40

40
37
17

51
53

ModelsD609G,G609G& X609G
REF.
NO.

PART NO.

DESCRIPTION

REF.
NO.

PARTNO.

DESCRIPTION

16606

Bracket: Retainer Hook

28.

732-O3O6

Compression Spring

618-0565

Spindle Assembly: Pulley

29.

732-0470A

Extension Spring

683-0198E

Deck Assembly

30.

732-1165

Extension Spring

683-0254

Deck Hanger Bracket LH

31.

734-0973

Deck Wheel

683-0440

Brake Assembly: deck

32.

736-0105

Bell Washer

710-0520

Hex Screw 3/8-16 x 1.5

33.

736-0119

Lock Washer

710-0528

Hex Screw 5/16-18 x 1.25

34.

736-0140

Flat Washer

710-0604A

TT Screw 5/16-18 x 0.625

35.

736-0158

Lock Washer

710-0650

TT Screw 5/16-18 x 0.875

36.

736-0162

Flat Washer

10.

710-0751

Hex Screw 1/4-20 x 0.620

37.

736-0270

Bell Washer

11.

710-1238

Hex Washer Head Screw

38.

738-0373

Sholder Spacer

12.

710-1830

TT Screw 1/4-20 x 4.0

39.

741-0524

Bearing

13.

710-3151

Hex Screw 5/8-18 x 4.25

40.

742-0616

Blade

14.

710-3180

Hex Screw 5/16-18 x 1.75

41.

746-0970

Brake Cable

15.

711-1534

42.

747-1116

Deck Release Rod

16.

712-0337

Hex Nut 5/8-18

43.

748-0331

Shoulder Spacer

17.

712-0417A

Flange Nut 5/8-18

44.

750-0932A

Spacer

18.

712-0431

Flange Lock Nut

45.

754-O497

V-Belt

19.

712-3004A

Flange Lock Nut

46.

754-O498

V-Belt

20.

712-3006

Hex Nut 1/4-20

47.

756-0627B

Idler Pulley

21.

712-3010

Hex Nut 5/16-18

48.

756-1202

Double Pulley

22.

712-3027

Lock Nut 1/4-20

49.

783-1025

Chute Stop

23.

714-047O

Cotter Pin

50.

783-1291

Idler Bracket

24.

716-3020

Snap Ring

51.

712-3087

Wing Nut

25.

717-1553A

Gear: Deck Adjustment

52.

710-0134

Carriage Screw

26.

726-O233

Push Nut

53.

731-2363

Mulch Plug

27.

731-2486

Belt Cover

ModelU609H
50\

57
29

•

45
26
37

60_
_

ModelU609H
REF.
NO.

PART NO.

DESCRIPTION

REF.
NO.

PART NO.

DESCRIPTION

16606

Retainer hook: bracket

32.

726-0233

Push Nut

17116

Deck Brake Assembly

33.

732-0306

Compression Spring

17258C

Belt Cover RH

34.

732-0429A

Extension Spring

17982

Spindle Plate

35.

732-594A

Extension Spring

618-0240A

Spindle Assembly

36.

732-0934

Extension Spring

618-0594

Spindle Assembly: Double Pulley

37.

732-1165

Extension Spring

683-0254

Deck Hanger Bracket LH

38.

734-0973

Deck Wheel

683-0265C

Deck Assembly

39.

736-0105

Bell Washer .375 x .870 x .063

710-0167

Carriage Screw 1/4-20 x 0.5

40.

736-0119

Lock Washer

10.

710-0344

Hex Screw, Special 3/8-16 x 1.5

41.

736-0140

Flat Washer

11.

710-0501

Hex Screw 1/4-20 x 2.0

42.

736-0270

Bell Washer

12.

710-0514

Hex Bolt 3/8-16 x 1.0

43.

736-0418A

Flat Washer

13.

710-0528

Hex Bolt 5/16-18 x 1.25

44.

738-0347

Shoulder Spacer

14.

710-0599

TT Screw 1/4-20 x 0.5

45.

738-0373

Shoulder Screw

15.

710-0650

TT Screw 5/16-18 x 0.875

46.

746-1107

Cable: Bracket

16.

710-0703

Carriage Screw 1/4-20 x 0.75

47.

747-1116

Rod: Deck Release Handle

17.

710-0751

Hex Bolt 1/4-20 x 0.620

48.

748-0234

Spacer

18.

710-0805

Hex Screw 5/16-18 x 1.5

49.

750-1320

Spacer

19.

710-1260A

LD Screw 5/16-18 x 0.75

50.

754-0349

V Belt

20.

710-3180

Hex Screw 5/16-18 x 1.75

51.

754-0486A

V Belt

21.

711-0993

Belt Guard Pin

52.

756-0627B

Idler Pulley

22.

711-1554

53.

783-0139A

Idler Bracket

23.

712-0271

Sems Nut

54.

783-0141

Deck Skirt: Center

24.

712-0417A

Hex Flange Nut

55.

783-0142

Deck Skirt RH

25.

712-0431

Lock Nut

56.

783-1025

Chute Stop

26.

712-3004A

Lock Nut

57.

783-1348

Belt Cover LH

27.

712-3006

Hex Nut 1/4-20

58.

710-0578

Machine Screw

28.

712-3010

Hex Nut 5/16-18

59.

736-0173

Flat Washer

29.

712-3027

Lock Nut 1/4-20

60.

712-3006

Hex Nut

30.

714-0470

Cotter Pin

61.

712-3087

Wing Nut

31.

717-1553A

Gear: DeckAdjustment

62.

731-1636

Mulch Plug

MANUFACTURER'S

LIMITED WARRANTY

The limited warranty set fodh below is given by Troy-Bilt LLC
with respect to new merchandise purchased and used in the
United States, its possessions and territories.

Troy-Bilt LLC warrants this product against defects for a
period of two (2) years commencing on the date of original
purchase and will, at its option, repair or replace, free of
charge, any part found to be defective in materials or
workmanship. This limited warranty shall only apply if this
product has been operated and maintained in accordance
with the Operator's Manual furnished with the product, and
has net been subject to misuse, abuse, commercial use,
neglect, accident, improper maintenance, alteration,
vandalism, theft, fire, water, or damage because of other peril
or natural disaster. Damage resulting from the installation or
use of any accessory or attachment not approved by Trey-Bilt
LLC for use with the product(s) covered by this manual will
void your warranty as to any resulting damage.

e.
f.

The provisions as set forth in this warranty provide the
sole and exclusive remedy arising from the sale. TroyBiit LLC shall not be liable for incidental or consequential
loss or damage including, without limitation, expenses
incurred for substitute or replacement lawn care services
or for rental expenses to temporarily replace a warranted
product.

ROW TO OBTAIN SERVICE: Warranty service is available,
WiTH PROOF OF PURCHASE, through your local authorized
service dealer. To locate the dealer in your area, check your
Yellow Pages, or contact Troy-Bilt LLC at P.O. Box 361131,
Cleveland, Ohio 44136-0019, or call 1-866-840-6483 or 1330-558-7220, or log on to our Web site at www.troybilt.cem.

Some states do not allow the exclusion or limitation of
incidental or consequential damages, or limitations on how
long an implied warranty lasts, so the above exclusions or
limitations may not apply to you.
In no event shall recovery of any kind be greater than the
amount of the purchase price ofthe product sold. Alteration
of safety features of the product shall void this warranty.
You assume the risk and liability for loss, damage, or injury to
you and your property and/or to others and their property
arising out of the misuse or inability to use the product.

This limited warranty does net provide coverage in the
following cases:

b.
c.

Troy-Bilt LLC does net extend any warranty for
products sold or exported outside of the United States,
its possesions and territories, except those sold
through Troy-Bilt LLC's authorized channels of export
distribution.
Parts that are net genuine Troy-Bilt parts are net
covered by this warranty.
Service completed by someone other than an
authorized service dealer is net covered by this
warranty.
Transportation charges and service calls are not
covered.

No implied warranty, including any implied warranty of
merchantability of fitness for a particular purpose,
applies after the applicable period of express written
warranty above as to the parts as identified. No other
express warranty, whether written or oral, except as
mentioned above, given by any person or entity,
including a dealer or retailer, with respect to any product,
shall bind Troy-Bilt LLC. During the period ofthe
warranty, the exclusive remedy is repair or replacement
of the product as set forth above.

Normal wear parts or components thereof are subject to
separate terms as follows: All normal wear parts or
component failures will be covered on the product for a period
of 90 days regardless of cause. After 90 days, but within the
two year period, normal wear part failures will be covered
ONLY IF caused by defects in materials or workmanship of
OTHER component parts. Normal wear parts and
components include, but are net limited to: batteries, belts,
blades, blade adapters, grass bags, rider deck wheels, seats,
snow thrower skid shoes, shave plates, auger spiral rubber,
and tires.

FOR:

The engine or component parts thereof. These items
carry a separate manufacturer's warranty. Refer to
applicable manufacturer's warranty for terms and
conditions.
Log splitter pumps, valves, and cylinders have a sepa
rate one year warranty.
Routine maintenance items such as lubricants, filters,
blade sharpening, tune-ups, brake adjustments, clutch
adjustments, deck adjustments, and normal
deterioration of the exterior finish due to use or
exposure.

This limited warranty shall not extend to anyone other than the
original purchaser or to the person for whom it was purchased
as a gift.
ROW STATE LAW RELATES TO THIS WARRANTY:

This

limited warranty gives you specific legal rights, and you may
also have other rights which vary from state to state.

Troy-Bilt LLC, P.O.BOX361131CLEVELAND,OHIO44136-0019; Phone:1-866-840-6483,1-330-558-7220

Source Exif Data:

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File Type Extension             : pdf
MIME Type                       : application/pdf
PDF Version                     : 1.2
Linearized                      : No
Page Count                      : 40
Page Layout                     : SinglePage
Page Mode                       : UseNone
Producer                        : Goby Monitor Application version 3, 2, 1, 4
Create Date                     : Wed Apr 04 19:46:02 2007
Author                          : 
Title                           : 
Subject                         :

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MTD 13AG609G063 User Manual LAWN TRACTOR Manuals And Guides L0401103

TROYBILT Lawn, Tractor Manual L0401103 TROYBILT Lawn, Tractor Owner's Manual, TROYBILT Lawn, Tractor installation guides

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