MTD 21AA412A700 User Manual REAR TINE TILLER Manuals And Guides 1109109L
410 Thru 420 1109109L
User Manual: MTD 21AA412A700 21AA412A700 MTD REAR TINE TILLER - Manuals and Guides View the owners manual for your MTD REAR TINE TILLER #21AA412A700. Home:Lawn & Garden Parts:MTD Parts:MTD REAR TINE TILLER Manual
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Operator's Manual Rear Tine Tiller Model Series 410 Thru 420 Model Series 410 Shown IMPORTANT: READ SAFETY RULES AND INSTRUCTIONS CAREFULLY Warning: This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forestcovered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. In the State of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest engine authorized service dealer or contact the service department, P.O. Box 361131 Cleveland, Ohio 44136-0019. MTD LLC, P.O. BOX 361131 CLEVELAND, PRINTED IN U.S.A. OHIO 44136-0019 FORM NO. 770-10136D (10/03) TABLEOFCONTENTS Content Page 3 5 8 Important Safe Operation Practices Assembling Your Tiller Know Your Tiller Operating Your Tiller Making Adjustments 9 11 Content Maintaining Your Tiller Troubleshooting Illustrated Parts List Page 11 13 14 24 Warranty FINDINGMODELNUMBER This Operator's Manual is an important part of your new tiller. It will help you assemble, prepare and maintain the unit for best performance. Please read and understand what it says. Before you start assembling your new equipment, please locate the model plate on the equipment and copy the information from it in the space provided below. A sample model plate is also given below. You can locate the model plate by standing at the operating position and looking down at the center of the rear tine cover. This information will be necessary to use the manufacturer's web site and/or help from the Customer Support Department or an authorized service dealer. Copy the model number here: ', www.m{uprOuuc_s.com P. O. BOX 3611131 CLEVELAND,OH 330-228-4683 44136 Copy the serial number here: 888-888-7318 CUSTOMER SUPPORT Please do NOTreturn theunit to the retailer from where it waspurchased,withoutfirst contactingCustomerSupport. If you have difficulty assembling this product or have any questions regarding the controls, operation or maintenance of this unit, you can seek help from the experts. Choose from the options below: Visit mtdproducts.com for many useful suggestions. Click on Customer Support button and you will get the four options reproduced here. Click on the appropriate button and help is immediately available. answer you are looking for could be just a mouse " f c//cA awayf answer looking a mouse are for could be just " f c//cA awayf If you prefer to reach a Customer Support Representative, please call 1-800-800-7310. En ine The engine manufacturer is responsible for all engine-related issues with regards to performance, power-rating, specifications, warranty and service. Please refer to the engine manufacturer's Owner's/Operator's Manual, packed separately with your unit, for more information. SECTION1: IMPORTANT SAFEOPERATION PRACTICES WARNING: This symbol points out important safety instructions which, if not followed, could endanger the personal safety and/or property of yourself and others. Read and follow all instructions in this manual before attempting to operate this machine. Failure to comply with these instructions may result in personal injury. When you see this symbol - heed its warning. WARNING: Engine Exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to State of California and birth defects or other reproductive harm. DANGER: to cause cancer This machine was built to be operated according to the rules for safe operation in this manual. As with any type of power equipment, carelessness or error on the part of the operator can result in serious injury. This machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death. Training 1. 2. 3. Read, understand, and follow all instructions on the machine and in the manual(s) before attempting to assemble and operate. Keep this manual in a safe place for future and regular reference and for ordering replacement parts. Be familiar with all controls and their proper operation. Know how to stop the machine and disengage them quickly. Never allow children under 14 years old to operate this machine. Children 14 years old and over should read and understand the operation instructions and safety rules in this manual and should be trained and supervised by a parent. Never allow adults to operate this machine without proper instruction. Keep bystanders, helpers, pets and children at least 75 feet from the machine while it is in operation. Stop machine if anyone enters the area. 7. 8. 9. 10. 11. 12. spilled on yourself or your clothes which can ignite. Wash your skin and change clothes immediately. Use only an approved gasoline container. Extinguish all cigarettes, cigars, pipes and other sources of ignition. Never fuel machine indoors. Never remove gas cap or add fuel while the engine is hot or running. Allow engine to cool at least two minutes before refueling. Never over fill fuel tank. Fill tank to no more than ½ 15. inch below bottom of filler neck to provide space for fuel expansion. Replace gasoline cap and tighten securely. If gasoline is spilled, wipe it offthe engine and equipment. Move machine to another area. Wait 5 minutes before starting the engine. Never store the machine or fuel container inside Preparation 16. near an open flame, spark or pilot light (e.g. furnace, water or space heater, clothes dryer etc.). Allow machine to cool 5 minutes before storing. 1. Operation 4. 5. 2. 3. 4. 5. 6. Thoroughly inspect the area where the equipment is to be used. Remove all stones, sticks, wire, and other foreign objects which could be tripped over and cause personal injury. Wear sturdy, rough-soled work shoes and close fitting slacks and shirt. Loose fitting clothes or jewelry can be caught in movable parts. Never operate this machine in bare feet or sandals. Disengage clutch levers and shift (if provided) into neutral CN") before starting the engine. Never leave this machine unattended with the engine running. Never attempt to make any adjustments while engine is running, except where specifically recommended in the operator's manual. To avoid personal injury or property damage use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive. Serious personal injury can occur when gasoline is 13. 14. 1. 2. 3. 4. Do not put hands or feet near rotating parts. Contact with the rotating parts can amputate hands and feet. Do not operate machine while under the influence of alcohol or drugs. Never operate this machine without good visibility or light. Always be sure of your footing and keep a firm hold on the handles. Keep bystanders, helpers, pets, and children at least 75 feet from the machine while it is in operation. area. Stop the machine if anyone enters the 5. Be careful when tilling in hard ground. The tines may catch in the ground and propel the tiller forward. If this occurs, let go of the handle bars and do not restrain the machine. 6. Exercise extreme caution when operating on or crossing gravel surfaces. Stay alert for hidden hazards or traffic. Do not carry passengers. 7. 8. 9. 10. 11. Neveroperate themachine athightransport Do not change the engine governor settings or speedsonhardorslippery surfaces. over-speed the engine. The governor controls the Exercise cautiontoavoidslipping orfalling. maximum safe operating speed of the engine. Lookdownandbehindandusecarewhenin Maintain or replace safety and instruction labels, as reverse orpullingmachine towards you. necessary. Starttheengineaccording totheinstructions found 6. Follow this manual for safe loading, unloading, inthismanual andkeepfeetwellawayfromthe transporting, and storage of this machine. tinesatalltimes. 7. Never store the machine or fuel container inside Afterstriking aforeignobject,stoptheengine, where there is an open flame, spark or pilot light disconnect thesparkplugwireandgroundagainst such as a water heater, furnace, clothes dryer etc. theengine. Thoroughly inspect themachine forany Always refer to the operator's manual for proper damage. Repair thedamage beforestarting and instructions on off-season storage. 9. operating. If the fuel tank has to be drained, do this outdoors. Disengage allclutchleversandstopengine before 10. Observe proper disposal laws and regulations for youleavetheoperating position (behind the gas, oil, etc. to protect the environment. handles). Waituntilthetinescometoacomplete stopbeforeunclogging thetines,makingany YourResponsibility adjustments, orinspections. 1. Restrict the use of this power machine to persons Neverrunanengine indoorsorina poorly who read, understand and follow the warnings and ventilated area.Engineexhaust contains carbon instructions in this manual and on the machine. monoxide, anodorless anddeadlygas. 2. The safety label on the tiller is reproduced below for Mufflerandenginebecome hotandcancausea your review. To ensure safe operation of the tiller, burn.Donottouch. follow the instructions on all labels closely. Usecaution whentillingnearfences,buildings and underground utilities.Rotating tinescancause property damage orpersonal injury. Donotoverload machine capacity byattempting to tillsoiltodeepattofastofarate. Ifthemachine shouldstartmaking anunusual noise orvibration, stoptheengine,disconnect thespark plugwireandgrounditagainsttheengine.Inspect thoroughly fordamage. Repairanydamage before startingandoperating. Keepallshields, guardsandsafetydevices inplace andoperating properly. Neverpickuporcarrymachine whiletheengineis running. Useonlyattachments andaccessories approved by themanufacturer. Failuretodoso,canresultin personal injury. Ifsituations occurwhicharenotcovered inthis manual, usecareandgoodjudgment. Contact your dealerortelephone 1-800-800-7310 forassistance andthenameofyournearest servicing dealer. 4. 5. 8. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. Maintenance& Storage 1. 2. 3. Never tamper with safety devices. Check their proper operation regularly. Check bolts and screws for proper tightness at frequent intervals to keep the machine in safe working condition. Also, visually inspect machine for any damage. Before cleaning, repairing, or inspecting, stop the engine and make certain the tines and all moving parts have stopped. Disconnect the spark plug wire and ground it against the engine to prevent unintended starting. SECTION2: ASSEMBLING YOURTILLER NOTE: This operator's manual covers various models of tillers. The units illustrated may vary slightly from your unit. Follow only those instructions which pertain to your model number. Insert hex bolt into the top hole of the depth stake assembly. Place flat washer on the hex bolt and thread "T" knob onto the hex bolt. Tighten securely. See Figure 1. Tip the tiller back down so it rests on the tines. NOTE: References to right or left side of the tiller are determined from behind the unit in the operating position. Flat Washer rpin Clip ToRemoveUnitFromCarton • Remove staples, break glue on top flaps, or cut tape at carton end and peel along top flap to open carton. • Remove loose parts included with unit (i.e., operator's manual, etc.). Cut corners and lay carton down flat. Remove packing material. Roll or slide unit out of carton. Check carton • • • • Hex Bolt T-Knob Clevis Pin Depth Stake thoroughly for loose parts. Extend control cable and lay on the floor. Be careful not to bend or kink control cable. IMPORTANT: This unit is shipped without gasoline or oil in the engine. Be certain to service engine with gasoline and oil as instructed in the separate engine manual before operating your machine. Figure 1 AttachingHandleAssembly • LoosePartsIn Carton Depth Stake Handle Assembly Shift Rod Handle Adjustment Rod (Model series 420 only) NOTE: All hardware needed for assembly is attached to the loose parts or the tiller. • Remove the handle adjustment crank, flange nut, retainer bracket, shoulder bolt, and lock nut from the pivot bracket. Place the handle assembly in position in the handle pivot bracket lining the upper holes in the handle with the slots in the pivot bracket. See Figure 2. Retainer Bracket, Shoulder Bolt, & Lock Nut Handle Adjustment Crank and Flange Nut_ j / BeforeAssembly and ground Disconnect it against the prevent WARNING: theengine spark toplug wire unintended starting. AttachingDepthStake • • • • Tip the tiller forward so it rests on front counterweight. Unthread the "T" knob from the top of the depth stake and remove the flat washer and hex bolt. Remove the hairpin clip from the clevis pin. See Figure 1. Raise the tine shield hinge flap assembly and insert the depth stake assembly in the slot (under the tine shield) and up through the tine shield assembly. Insert clevis pin through the tine shield and depth stake assemblies. Secure with hairpin clip. Pivot Bracket Figure 2 Lift up the handle assembly and align the bottom holes in the handle assembly with the holes in the pivot bracket. Insert shoulder bolt from the left side of unit through the pivot bracket and the retainer bracket on the right hand side of the unit. See Figure 3. Retainer Bracket Shoulder Bolt & Lock Nut Handle ustment Rod (Model Series 420) Gear Figure 3 • • Place the hex opening of the flange nut retainer bracket over the flange nut securing the handle adjustment crank and install the lock nut on the lower shoulder bolt. See Figure 4. Pivot handle assembly into position desired. Tighten the bottom bolt, lock nut, and the handle adjustment lock securely. Gear Shift Rod / Rubber Washer -lat Washer Hairpin Clip Handle Ad ustment Crank Retainer Bracket Figure 5 AttachingHandleAdjustmentRod (Model420 seriesonly) • Figure 4 AttachingGearShiftRod Remove the T-handle, flange rubber washer from the ends adjustment rod. Slide the rod side of bracket on the front of Refer to Figure 5. Handle Adjustment NOTE: Model series 420 tiller has two control rods. The gear shift rod is the longer rod and must be assembled on the right side on handle. • • • Remove the T-handle, hairpin clip, flat washer and rubber washer from the end of the gear shift rod. Slide the rod up through the right side of bracket on the front of the handle assembly. See Figure 5. Insert the end of the gear shift rod through the opening in the top of the shift cover and into the shift bracket. Secure with rubber washer first, flat washer, and then hairpin clip. See Figure 5. Install the nut and T-handle on the gear shift rod. nut, hairpin clip, and of the handle up through the left the handle assembly. Rod Positioner Rubber Washer Figure 6 • • Slide the rubber washer on the unthreaded end of the handle adjustment rod and insert the end of the handle adjustment rod into the positioner bracket beneath the handle and on top of the tine shield. Secure with hairpin clip. See Figure 6. Reinstall the nut and T-handle. Attaching ClutchCable • Route the clutch cable underneath the handle and through the cable clip. Be careful not to bend or kink the cable. See Figure 7. Handle Adjustment Crank Pull the cable upwards to obtain slack and hook the Z end of the cable from right to left into the bracket on the clutch control (beneath the handle panel). Tighten the nut against the cable bracket. See Figure 8. NOTE: Do not overtighten clutch cable, since too much tension may cause it to break. FinalClutchAdjustment IMPORTANT:Service the engine with oil and gasoline before checking this adjustment. Refer to the separate engine manual packed with your tiller. Position the tiller so the front counterweight is against a solid object, such as a wall. With the gear selection lever in NEUTRAL, start the engine. Refer to Operation section. Cable Clip NOTE: Keep hands out of belt area while unit is operating. • Figure 7 • Remove one hex nut from the threaded casing on the end of the cable. Slip the wire up through the slot on the cable bracket underneath the handle. • Push the end of the casing up through the cable bracket. Rethread the hex nut on the end of the cable. Do not tighten at this time. Standing on the right side of the tiller, visually examine the belt (inside the belt cover). It should not be turning. • If the belt turns with the unit in neutral, adjust by moving the hex nut below the cable bracket down a few turns.Tighten the upper hex nut against the bracket. See Figure 8. • Now move the shift lever to FORWARD (Wheels Forward) position. Carefully engage the clutch by squeezing the clutch handle against the handle. The wheels should spin. • If the wheels do not spin with the unit in forward, adjust by moving the hex nut which is above the cable bracket up a few turns. Tighten the bottom hex nut against the bracket. Recheck both adjustments, and readjust as necessary. Make certain hex nuts at cable bracket are tight (do not overtighten clutch cable). NOTE: If additional adjustment is required, it may be necessary to remove the belt cover and move the hex nuts at the other end of the clutch cable to increase belt tension. Hex Nut \ Lock Washer \ Tire Pressure Hex End Slot in Cable Bracket (Viewed From Under Handle) Figure 8 The tires on your unit may be over-inflated for shipping purposes. Reduce the tire pressure before operating the unit. Recommended operating tire pressure is approximately 14 p.s.i, on 14 inch tires and 20 p.s.i, on 16 inch tires.(Check sidewall of tire for tire manufacturer's recommended pressure). WARNING: Maximum tire pressure under any circumstances is 30 p.s.i. Equal tire pressure should be maintained on both tires. SECTION3: KNOWYOURTILLER Gear Selection Handle Handle Adjustment __ Clutch "_......__ Gear Shift Rod Cran \Handle Adjustment Stake Rod Model 420 Series Model 410 Series Figure 9 Reverse _, all instructions and warnings on the WARNING: Read, understand, and follow machine and in this manual before operating. GearSelectionHandle The gear selection handle is located on the front of the handle assembly (right handle on Model 420 Series). It is used to select NEUTRAL, REVERSE, orone of the FORWARD modes. This tiller is designed for the gear selection handle to be moved while the engine is running. (It will be difficult to obtain all four positions with the engine off.) Pull or push the handle so that the indicator on top of shift cover points to the area of the operating mode desired. See Figure 9. NOTE: If difficulty is encountered in moving the gear selection handle, refer to the following helpful hints: • • • To shift into forward or reverse wheel drive, move tiller forward slightly then backward to allow the gears to synchronize. To shift into forward wheels and tine drive, push forward slightly on the gear selection handle and slowly engage the clutch handle allowing the gears to synchronize. To stop forward movement and tine drive, release the clutch handle. Do not shift gears with the clutch handle engaged except when engaging the tines. Reverse wheel drive only. Neutral Transmission is in neutral. Wheels Forward Forward wheel drive only. Tines Reverse Forward wheel drive and reverse tine drive. is ,_ in NEUTRAL starting the engine. WARNING: when Make certain unit ClutchHandle The clutch handle is located beneath the handle. Squeezing the clutch handle against the handle engages the wheel and tine drive mechanisms. See Figure 9. ThrottleControl The throttle control lever is located on the engine. It controls the engine speed and stops the engine. ChokeLever(If Equipped) The choke lever is located by the throttle. It is used to enrich the fuel mixture in the carburetor when starting a cold engine. PrimerButton(If Equipped) The primer button is located behind the air cleaner. It is used to enrich the fuel mixture in the carburetor when starting a cold engine. DepthStake The depth stake controls the tilling depth. Refer to "Setting the Depth" in the Operating Section. HandleAdjustmentCrank The handle may be adjusted to the height desired. Loosen the handle height adjustment lock a few turns. Pivot handle up or down to desired position. Tighten lock. See Figure 9. On Model 420 series, the handle may also be adjusted to be in line with the tiller or swung to the left or right so the operator is not walking in the freshly tilled soil. To adjust the handle position from side to side, pull the handle adjustment handle back, pivot the tiller handle to desired position and release the handle. FuelShut-OffValve Equipped) Make sure the valve is in the On (horizontal) position when starting the unit. Any time the tiller is not in operation (i.e., storing, performing maintenance or adjustment), make sure the valve is in the OFF (vertical) position. EngineControls See the separate engine manual for additional information and functions of the engine controls. SECTION4: OPERATING YOURTILLER ,_ all instructions and warnings on the WARNING: Read, understand, and follow machine and in this manual before operating. BeforeStarting GasAndOilFill-Up Service the engine with gasoline and oil as instructed in the separate engine manual packed with your tiller. Read instructions carefully. WARNING: Use extreme care when handling gasoline. Gasoline is extremely flammable and the vapors are explosive. Never fuel machine indoors or while the engine is hot or running. StartingEngine NOTE: When pushing the unit with the engine off, you will hear a ratcheting sound (gear noise) which is normal. _, • • • front of the tiller while the engine is WARNING: Be sure no one is standing in running or being started. Place gear selection lever in NEUTRAL. Place the throttle control lever in FAST position or if equipped, place the engine speed control in the START position. Move choke lever to CHOKE position or, if equipped, push primer two (2) or three (3) times. Wait about two (2) seconds between each push. NOTE: A warm engine may not require choking or to be primed. • • • • Stand at side of tiller. Grasp the starter handle and pull out slowly, until it pulls slightly harder. Let rope rewind slowly. Pull starter handle rapidly. Do not allow handle to snap back. Allow it to rewind slowly while keeping a firm hold on the starter handle. Repeat previous steps until engine starts. As engine warms up and begins to operate evenly, move choke lever gradually to RUN position. If engine falters, return to choke position, then slowly move to RUN position. NOTE: See your engine manual packed with your unit for more detailed instructions. NOTE: After starting and prior to using the tiller for the first time, be certain to check the clutch adjustment as described in "Checking the Clutch Adjustment" section of the Assembly Instructions. ToStopEngine • • Move throttle control to STOP or OFF position. Disconnect spark plug wire and ground to prevent accidentally starting while equipment is unattended. NOTE: After the first ten hours of operation, recheck the clutch adjustment. Refer to final clutch adjustment in Assembly Instructions. SettingTheDepth Tilling depth is controlled by the depth stake which can be adjusted to five different settings. Adjust the side shields as you adjust the depth stake. • To transport tiller, lower the depth stake (use top adjustment hole). To adjust the depth stake, remove the clevis pin and hairpin clip. Move the depth stake to the desired setting and secure with the clevis pin and hairpin clip. See Figure 10. To adjust the side shields, remove the wing nuts. Move the side shield to the desired position and replace the wing nuts. Tighten securely. disconnected and grounded against the WARNING: Be certain spark plug wire is engine when performing any adjustments. • When using the tiller for the first time, use the second adjustment hole from the top (1" of tilling depth). See Figure 10. Use This Position _ First _ort Position OperatingtheTiller Clevis Pin • • • Select the depth stake setting. Start engine as instructed on the previous page. Move gear selection handle to one of the forward modes or reverse. WARNING: Do not move the gear selection handle with the wheels or tines engaged. Make certain the unit is stopped completely before changing the gear selection. A partial engagement may be necessary when engaging tines. • Use This Hole For Lowest (Shallowest) Position NOTE: Make certain the gear selection indicator is correctly positioned before engaging the clutch handle. If it is between gears, the engine will stall. \ To transport tiller, do not engage the tines. Select the wheel drive only. handles so that the wheels are lifted offthe WARNING: Do not push down on the ground while using the tine drive, or the tiller could move backward and cause personal injury. -----Use This Hole For Highest (Deepest) Position For best results, it is recommended the garden be tilled twice (lengthwise, then widthwise) to pulverize the soil. Figure 10 • • • Squeeze the clutch handle against the handle to engage the wheels and tines. When breaking up sod and for shallow cultivation, use the setting which gives 1" of tilling depth (second hole from the top). Place the side shields in their lowest position. For further depth, raise the depth stake and side shields and also make one or two more passes over the area. When tilling loose soil, the depth stake may be raised to its highest position (use bottom adjustment hole) to give the deepest tilling depth. Raise the side shields to their highest position. 10 SECTION5: MAKINGADJUSTMENTS ,_ BeltTensionAdjustment adjustments while the engine running, WARNING: Never attempt to is make any except where specified in operator's manual. Periodic adjustment of the belt tension may be required due to normal stretch and wear on the belt. Adjustment is needed if the tines or wheels seem to hesitate while turning, but the engine maintains the same speed. HandleAdjustment To adjust the tension on the belt, refer to Final Clutch Adjustment in Assembly Instructions. The handle may be adjusted to the height desired and on Model 420 series, the handle may also be adjusted to be in line with the tiller or swung to the left or right. Refer to the handle adjustment in the Know Your Tiller section for details. EngineAdjustment Refer to the separate engine manual for engine adjustment instructions. SECTION6: MAINTAININGYOURTILLER Lubrication ,_ and ground it against the engine before WARNING: Disconnect the spark plug wire performing any repairs or maintenance. Transmission The transmission is pre-lubricated and sealed at the factory. It requires no checking unless the transmission is disassembled. To fill with grease, lay the right half of the transmission on its side, add 22 ounces of Benalene 920 grease, and assemble the left half to it. This grease can be obtained at your nearest authorized dealer by ordering part number 737-0300. Engine Refer to the separate engine manual for engine maintenance instructions. Maintain engine oil as instructed in the separate engine manual packed with your unit. Read and follow instructions carefully. Clutch Handle Service air cleaner every ten hours under normal conditions. Clean every hour under extremely dusty conditions. Poor engine performance and flooding usually indicates that the air cleaner should be serviced. To service the air cleaner, refer to the separate engine manual packed with your unit. Lubricate the pivot point on the clutch handle and the cable at least once a season with light oil. The control must operate freely in both directions. Pivot Points Lubricate all pivot points and linkages at least once a season with light oil. IMPORTANT: Never run your engine without air cleaner completely assembled. Tine Shafts Remove tine assemblies and lubricate the tine shafts at least once a season. The spark plug should be cleaned and the gap reset every 25 hours of engine operation. Spark plug replacement is recommended at the start of each tiller season; check engine manual for correct plug type and gap specification. Wheel Shafts Remove wheel assemblies and lubricate the axle shafts at least once a season. Clean the engine regularly with a cloth or brush. Keep the cooling system (blower housing area) clean to permit proper air circulation which is essential to engine performance and life. Be certain to remove all dirt and combustible debris from muffler area. Cleaning TineArea Clean the underside of the tine shield after each use. The dirt washes off the tines easier if rinsed off immediately instead of after it dries. Always towel dry the tiller afterwards and apply a light coat of oil or silicone to prevent rusting or water damage. IMPORTANT:Never use a "pressure washer" to clean your tiller. Water can penetrate tight areas of the tiller and its chaincase and cause serious damage to the unit. 11 Tires NOTE: Upon reassembly, make certain the belt is routed over the idler pulley and inside of belt keepers by engine pulley. See Figure 11. Recommended operating tire pressure is approximately 14 p.s.i, on 14 inch tires and 20 p.s.i, on 16 inch tires. (Check sidewall of tire for tire manufacturer's recommended pressure). Maximum tire pressure under any circumstances is 30 p.s.i. Equal tire pressure should be maintained on both tires. Engine Pulley Belt Keeper Hex Bolt When installing a tire to the rim, be certain rim is clean and free of rust. Lubricate both the tire and rim Idler generously. WARNING: Excessive pressure (over 30 p.s.i.) when seating beads may cause tire/ rim assembly to burst with force sufficient to cause serious injury. BeltReplacement Your tiller has been engineered with a belt made of special material (Kevlar Tensile) for longer life and better performance. It should not be replaced with an off-the-shelf belt. Order all belts through you authorized service dealer. • • Figure 11 Disconnect and ground the spark plug wire against the engine. Remove the belt cover from the left side of the tiller 0ff-Seas0nStorage by removing two torx head screws from the top of belt cover. • • • If the tiller will not be used for a period longer than 30 days, the following steps should be taken to prepare the tiller for storage. Remove two hex cap nuts and flat washers from front side of the belt cover. Remove the hex nut and flat washer at the back of the cover. • Remove the belt keeper assembly located behind the engine pulley by removing two hex bolts and lock washers. See Figure 11. Remove belt and reassemble the new belt. Follow instructions in reverse order. • • • • Clean the exterior of engine and the entire tiller thoroughly. Lubricate the tiller as described in the lubrication instructions. We do not recommend the use of pressure washers to clean your unit. They may cause damage to electric components, spindles, pulleys, bearings or the engine. The use of pressure washers will result in shortened life and reduce serviceability. Refer to the engine manual for correct engine storage instructions. Wipe tines with oiled rag to prevent rust. Store tiller in a clean, dry area. Do not store next to corrosive materials, such as fertilizer. NOTE: When storing any type of power equipment in an unventilated or metal storage shed, care should be taken to rustproof the equipment. Using a light oil or silicone, coat the equipment and especially any springs, bearings, and cables. 12 SECTION7: TROUBLE SHOOTING GUIDE Trouble Possible Engine fails to start Fuel tank empty, or stale fuel. Fill tank with clean, fresh gasoline. Fuel will not last over thirty days unless a fuel stabilizer is used. Throttle control lever not in correct starting position (if so equipped). Blocked fuel line. Move throttle lever to start position. Dirty aircteaner. Refer to the engine manual packed with your unit. Choke not in ON position. Move choke to ON position. Spark plug wire disconnected. Connect wire to spark plug. Faulty spark plug. Clean, adjust gap or replace. Engine flooded. Unit running on CHOKE. Refer to the engine manual packed with your unit. Move choke lever to OFF position. Spark plug wire loose. Blocked fuel line or stale fuel. Connect and tighten spark plug wire. Engine runs erratic Corrective Cause(s) Action Clean fuel line. Vent in gas cap plugged. Clean fuel line; fill tank with clean, fresh gasoline. Fuel will not last over thirty days unless a fuel stabilizer is used. Clear vent. Water or dirt in fuel system. Drain fuel tank. Refill with fresh fuel. Dirty air cleaner. Refer to the engine manual packed with your unit. Carburetor out of adjustment. Engine oil level tow. Refer to the engine manual packed with your unit. Fill crankcase with proper oil. Dirty air cleaner. Air flow restricted. Refer to the engine manual packed with your unit. Tines do not Carburetor not adjusted properly. Foreign object lodged in tines. Adjust carburetor as instructed in separate engine manual. Dislodge foreign object. engage Tine clevis pin(s) missing. Replace tine clevis pin(s). Take unit to authorized service dealer. Engine overheats Refer to the engine manual packed with your unit. Pulley and idler not in correct adjustment. Not shifting properly. Refer to controls section of operator's manual for proper shifting procedures. Adjust control cable (see assembly instructions). Wheels do not Control cable not adjusted properly. Belt worn and/or stretched. Clevis pin missing. engage Tiller is not being shifted properly. Refer to controls section of operator's manual for proper shifting procedures. Control cable not adjusted properly. Belt worn and/or stretched. Adjust control cable (see assembly instructions). Replace belt. Replace clevis pin. Replace belt. NOTE: For repairs beyond the minor adjustments above, contact your local authorized service dealer. 13 SECTION8: PARTSLISTFORMODELSERIES410THRU420 1 5 8 I 4 i 2\\ 29 23 1 \ 32 \ I 25 26 \ \ I 3, 39 [ I I I I [ 18 14 40 ModelSeries410thru420 Ref. No. Part No. Ref. No. Part Description Part No. Part Description 1. 710-1017 Hex Screw 1/4-20 x.625 19. 714-0104 Cotter Pin 2. 786-0101B 21. 710-1090 Flange Screw 5/16-18 x 1.25 786-0168 Shift Cover - Briggs & Stratton Shift Cover - Tecumseh 22. 686-0031A 3. 4. 686-0095 712-3004A Crank Shift Assembly Hex Lock Nut 5/16-18 23. 24. 736-0119 710-0237 Belt Keeper Bracket Ass'y Lock Washer 5/16 5. 715-0120 Spiral Pin 25. 756-0971 Inner Pulley Half 6. 786-0117 Shift Cover Mounting Bracket 26. 756-0972 7. 710-3008 27. 754-0438 Outer Pulley Half V-Belt 8. 712-3010 Hex Cap Screw 5/16-18 x.75 Hex Nut 5/16-18 28. 756-0405 Flat Idler 9. 10. 736-0242 710-3180 Bell Washer.340 ID x.872 OD 738-0899 736-0256 Bolt 5/16-18 x 1/4-28 x 2.35 Flat Washer.635 ID x.930 OD 11. 710-1007 Hex Cap Screw 5/16-18 x 1.75 Hex Washer Screw 3/8-16 x 1.5 29. 30. 31. 756-0634 Flat Pulley 12. 619-0009 Frame Counterweight 32. 736-0105 Spring Washer.401 ID x.870 OD 13. 642-0015 Tine Assembly - LH 33. 712-0379 736-0452 Flange Lock Nut 3/8-24 Bell Washer.396 ID x 1.140 OD 642-0016 Hex Cap Screw 5/16-24 x.625 14. 15. 711-0415 714-0149B Tine Assembly - RH Clevis Pin Cotter Pin 34. 35. 36. 710-0152 786-0080 Hex Cap Screw 3/8-24 x 1.0 Idler Bracket 16. 634-0240 17. 18. Complete Wheel Ass'y - RH (14") 37. 710-0723 634-0241 Complete Wheel Ass'y - LH (14") 38. 738-0876 Hex Cap Screw 3/8-16 x 1.25 Shoulder Nut 7/16-20 634-0238 Complete Wheel Ass'y - RH (16") 39. 736-3020 Flat Washer.271 ID x.630 OD 634-0239 Complete Wheel Ass'y - LH (16") Clevis Pin 40. 786-0100 Belt Cover 41. 712-0392 Hex Lock Nut 1/4 Tire Only (14") 42. 786-0107 Cable Bracket Tire Only (16") 43. 686-0094 Gear Case Assembly 711-1017 734-1796 734-0808 IMPORTANT: For a proper working machine, use Factory Approved Parts. V-BELTS are specially designed to engage and disengage safely. A substitute (non OEM) V-Belt can be dangerous by not disengaging completely. 15 ModelSeries410thru420 32 36 38 9 24 25 25 1/ 13 \ \ 23 1/ 3 2 16 ModelSeries410thru420 Ref. No. Part No. Ref. No. Part Description Part No. Part Description 1. 721-0378 Shaft Seal 1.0 Dia 29. 786-0086 Reinforcement Bracket 2. 712-0378 Hex Nut 7/16-20 30. 721-0295 Chain Case Gasket 3. 736-0407 Belt Washer.45 ID x 1.00D 31. 710-0258 4. 721-0379 Shaft Seal.75 Dia 32. 736-0329 Hex Cap Screw 1/4-20 x.625 Lock Washer 1/4 5. 716-0865 Snap Ring.50 Dia 33. 736-0512 Flat Washer.281 ID x.875 OD 6. 686-0038 Gear Case Assembly - RH Half 34. 741-0124 7. 618-0245B Shift Assembly Chain - #41 1/2" Pitch x 30 Links 35. 736-0541 Ball Bearing Flat Washer 36. 717-1451A Spur Gear 16T Space 1.0 ID x 2.00D Thrust Washer 1.03 ID x 1.62 OD 37. 713-0435 38. 736-0265 Sprocket 11T #41 Chain Flat Washer.88 ID x 1.50 OD Spacer.635 ID x 1.00D Thrust Washer.445 ID x 1.92 OD 39. 716-0235 Retainer Ring 40. 718-0237 711-1087 Clutch Key Drive Shaft 9. 713-0233 10. 750-0570 11. 736-0163 12. 750-0936 13. 736-0518 14. 617-0004 15. 736-0351 Idler Gear Assembly Flat Washer.760 ID x 1.50 OD 41. 42. 732-0863 16. 750-0938 Spacer.735 43. 741-0862 Compression Spring Detent Ball 17. 717-1458 Spur Gear 46T 44. 718-0234 Clutch Collar 19. 611-0021 717-1409 20. 713-0226 Tine Shaft Assembly 18T Chain - #50 5/8" Pitch x 52 Links 45. 46. 736-0442 Spur Gear 17T Flat Washer.69 ID x 1.06 OD 21. 738-0885 Jack Shaft 5/8 Dia. X. 2.06 Lg 47. 732-0614 22. 750-0935 Spacer.635 48. 736-0518 23. 611-0058 Wheel Shift Assembly 49. 611-0016 24. 686-0039 50. 738-0884 Intermediate Gear Assembly Jack Shaft 25. 710-0896 Gear Case Assembly - LH Half Hex Washer Screw 1/4-14 x.625 51. 736-0336 Flat Washer.625 ID x 1.00D 26. 726-0331 Plug 52. 750-0931 Spacer.635 ID x.86 OD 27. 741-0563 617-0003 Tine Drive Assembly 28. 712-3067 Ball Bearing w/Snap Ring Hex Patch L-Nut 7/16-20 53. ID x.886 OD ID x 1.00D 17 Wire Ring Thrust Washer.445 ID x 1.90D ModelSeries410 10_ -7 23 25 10 6 J J j v J J J J 17 J j _ J J J J J J 32 \ 17 42_ 43 18 / ModelSeries410 Ref, No. Part No. Ref. No. Part Description Part No. Part Description 1. 710-1017 2. 786-0131 Tap Screw 1/4-14 x.625 Handle Cover w/o Throttle 25. 26. 726-0106 747-0432 Cap Nut Rod 3. 710-0896 Hex Washer Screw 1/4-14 x.625 27. 786-0113 Rear Tine Shield Flap 4. 5. 720-0278A 735-0246 Foam Grip 28. 710-3005 End Plug 29. 736-0117 Hex Cap Screw 3/8-16 x 1.25 Flat Washer.375 ID x.620 OD 6. 647-0014 7. 786-0118 Clutch Control Assembly Return Bracket- LH 30. 31. 710-3008 738-0849 Hex Cap Screw 5/16-18 x.75 Hex Screw 5/16-18 x.75 8. 786-0098 Return Bracket- 32. 786-0085 Tine Shield 9. 649-0017 720-0210A 712-3008 33. 34. 35. 712-0421 686-0044A 786-0090 Wing Nut 10. 11. Handle Assembly Knob Jam Nut 3/8-16 12. 726-0330 747-0902 Cable Clip Shift Control 36. 37. 786-0076 710-0376 Shield Bracket RH 13. 14. 735-0127 Rubber Washer.33 ID x.87 OD 38. 736-0169 Hex Cap Screw 5/16-18 x 1.0 Lock Washer 3/8 15. 714-0104 Cotter Pin 39. 711-0415 Clevis Pin 16. 17. 736-0204 712-3004A Flat Washer.344 ID x.62 OD 40. 712-0798 Hex Nut 3/8-16 18. 784-0191 Hex Flange Lock Nut 5/16-18 Retainer Bracket 41. 42. 710-3038 686-0043A Tine Shield Bracket Assembly 19. 712-0379 Flange Lock Nut 3/8-24 43. 786-0120 20. 750-0885A Spacer.322 ID x.625 OD 44. 786-0077 Depth Stake Shield Bracket- 21. 784-0190 22. 23. 710-0189 786-0109 Handle Adjustment Crank Hex Screw 5/16-18 x 3.0 45. 46. 710-3097 714-0147 Carriage Bolt 3/8-16 x 1.0 Cotter Pin 47. 746-0916 Clutch Cable 24. 786-0108 RH Handle Mounting Bracket- LH Handle Mounting Bracket- RH End Cover Assembly Side Shield Hex Cap Screw 5/16-18 x.875 LH NOTE: For painted parts, please refer to the list of color codes below. Please add the applicable color code, wherever needed, to the part number to order a replacement part. For instance, if a part numbered 700-xxxx is painted Oyster Gray, the part number to order would be 700-xxxx-0662. Black -- 0691 ; Black, Powder-- 0637; Blue, Midnight -- 0667; Charcoal -- 0483; Grey -- 0648; Grey, Oyster -- 0662; Orange -- 0606; Red -- 0650; Red, MTD -- 0638; Silver-- 0629; Yellow -- 0674. 19 ModelSeries420 4 5 1 25 34 ] Ii ] ] ] ] ] 2O ModelSeries420 Ref, No. Part No. Ref. No. Part Description Part No. Part Description 1. 710-1017 786-0131 Tap Screw 1/4-14 x.625 Handle Cover w/o Throttle 28. 29. 686-0048 710-3097 Handle Pivot Bracket Assembly 2. 3. 746-0916 Clutch Cable 30. 686-0071 Handle Bracket Assembly 4. 720-0278A Foam Grip 31. 712-0421 5. 647-0014 Clutch Control Assembly 32. 735-0127 Wing Nut Rubber Washer.33 ID x.87 OD 6. 735-0246 710-0896 33. 34. 736-0204 714-0104 Flat Washer.344 ID x.62 OD 7. End Plug Hex Washer Screw 1/4-14 x.625 8. 649-0016 786-0118 35. 36. 786-0090 710-3005 Side Shield 9. Handle Assembly Return Bracket - LH 10. 786-0098 Return Bracket - RH 37. 736-0117 11. 720-0210A Knob 39. 710-3008 12. 712-3008 Jam Nut 3/8-16 40. 738-0849 13. 747-0902 Shift Control 41. 786-0113 14. 747-0901 15. 714-3021 Handle Adjustment Rod Cotter Pin 42. 43. 786-0085 686-0044A 16. 712-0386A Slotted Hex Nut 5/8 44. 747-0432 17. 736-0317 Bell Washer.64 ID x 1.25 OD 45. 726-0106 18. 712-0375 Hex Lock Nut 3/8-16 46. 786-0076 Cap Nut Shield Bracket RH 19. 726-0330 Cable Clip 47. 786-0077 Shield Bracket - LH 20. 732-0493 Torsion Spring 48. 710-0376 21. 748-0375 Handle Swing Link 49. 714-0147 Hex Cap Screw 5/16-18 x 1.0 Cotter Pin 22. 712-0379 784-0191 50. 51. 711-0415 686-0043A Clevis Pin 23. Flange Lock Nut 3/8-24 Retainer Bracket 24. 712-3004A Hex Flange Lock Nut 5/16-18 52. 710-3038 25. 784-0190 Handle Adjustment Crank 53. 712-0798 Hex Cap Screw 5/16-18 x.875 Hex Nut 3/8-16 26. 710-0521 Hex Cap Screw 3/8-16 x 3.0 54. 736-0169 Lock Washer 3/8 27. 710-0189 Hex Cap Screw 5/16-18 x 3.0 55. 786-0120 Depth Stake Carriage Bolt 3/8-16 x 1.0 Cotter Pin Hex Cap Screw 3/8-16 x 1.25 Flat Washer.375 ID x.620 OD Hex Cap Screw 5/16-18 x.75 Hex Screw 5/16-18 x.75 Rear Tine Shield Flap Tine Shield End Cover Assembly Rod Shield Tine Bracket Assembly NOTE: For painted parts, please refer to the list of color codes below. Please add the applicable color code, wherever needed, to the part number to order a replacement part. For instance, if a part numbered 700-xxxx is painted Oyster Gray, the part number to order would be 700-xxxx-0662. Black -- 0691 ; Black, Powder -- 0637; Blue, Midnight -- 0667; Charcoal -- 0483; Grey -- 0648; Grey, Oyster -- 0662; Orange -- 0606; Red -- 0650; Red, MTD -- 0638; Silver -- 0629; Yellow -- 0674. 21 NOTES 22 NOTES 23 MANUFACTURER'S LIMITED WARRANTY The limited warranty set forth below is given by MTD LLC with respect to new merchandise purchased and used in the United States, its possessions and territories. "MTD"warrants this product against defects in material and workmanship for a period of two (2) years commencing on the date of original purchase and wilt, at its option, repair or replace, free of charge, any part found to be defective in materials or workmanship. This limited warranty shall only apply if this product has been operated and maintained in accordance with the Operator's Manual furnished with the product, and has not been subject to misuse, abuse, commercial use, neglect, accident, improper maintenance, alteration, vandalism, theft, fire, water, or damage because of other peril or natural disaster. Damage resulting from the installation or use of any part, accessory or attachment not approved by MTD for use with the product(s) covered by this manual will void your warranty as to any resulting damage. Normal wear parts are warranted to be free from defects in material and workmanship for a period of thirty (30) days from the date of purchase. Normal wear parts include, but not limited to items such as: batteries, belts, blades, blade adapters, grass bags, rider deck wheels, seats, snow thrower skid shoes, shave plates, auger spiral rubber and tires. HOW TO OBTAIN SERVICE: Warranty service is available, WITH PROOF OF PURCHASE, through your local authorized service dealer. To locate the dealer in your area, check your Yellow Pages, or contact MTD LLC at P.O. Box 361131, Cleveland, Ohio 44136-0019, or call 1-800-800-7310 or 1330-220-4683 or tog on to our Web site at www.mtdproducts.com. This limited warranty does not provide coverage in the following cases: a, b, C. d, The engine or component parts thereof. These items may carry a separate manufacturer's warranty. Refer to applicable manufacturer's warranty for terms and conditions. Log splitter pumps, valves, and cylinders have a separate one year warranty. Routine maintenance items such as lubricants, filters, blade sharpening, tune-ups, brake adjustments, clutch adjustments, deck adjustments, and normal deterioration of the exterior finish due to use or e, f, g. FOR: MTD does not extend any warranty for products sold or exported outside of the United States, its possessions and territories, except those sold through MTD's authorized channels of export distribution. Replacement parts that are not genuine MTD parts. Transportation charges and service calls. No implied warranty, including any implied warranty of merchantability of fitness for a particular purpose, applies after the applicable period of express written warranty above as to the parts as identified. No other express warranty, whether written or oral, except as mentioned above, given by any person or entity, including a dealer or retailer, with respect to any product, shall bind MTD. During the period of the warranty, the exclusive remedy is repair or replacement of the product as set forth above. The provisions as set forth in this warranty provide the sole and exclusive remedy arising from the sale. MTD shall not be liable for incidental or consequential loss or damage including, without limitation, expenses incurred for substitute or replacement lawn care services or for rental expenses to temporarily replace a warranted product. Some states do not allow the exclusion or limitation of incidental or consequential damages, or limitations on how long an implied warranty lasts, so the above exclusions or limitations may not apply to you. In no event shall recovery of any kind be greater than the amount of the purchase price of the product sold. Alteration of safety features of the product shall void this warranty. You assume the risk and liability for toss, damage, or injury to you and your property and/or to others and their property arising out of the misuse or inability to use the product. This limited warranty shall not extend to anyone other than the original purchaser or to the person for whom it was purchased as a gift. HOW STATE LAW RELATES TO THIS WARRANTY: This limited warranty gives you specific legal rights, and you may also have other rights which vary from state to state. IMPORTANT: Owner must present Original Proof of Purchase to obtain warranty coverage. exposure. Service completed by someone other than an authorized service dealer. MTD LLC, P.O.BOX361131CLEVELAND,OHIO44136-0019; Phone:1-800-800-7310,1-330-220-4683
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