Makita 2703 User Manual 10 TABLE SAW Manuals And Guides L0522870
MAKITA Saw Table Manual L0522870 MAKITA Saw Table Owner's Manual, MAKITA Saw Table installation guides
User Manual: Makita 2703 2703 MAKITA 10 TABLE SAW - Manuals and Guides View the owners manual for your MAKITA 10 TABLE SAW #2703. Home:Tool Parts:Makita Parts:Makita 10 TABLE SAW Manual
Open the PDF directly: View PDF .
Page Count: 28
Download | |
Open PDF In Browser | View PDF |
Table Saw With Electric BraKe 210 mm (8-1/4") MODEL 2702Xl MODEL 2702 255 mm (10") MODEL 2703X1 MODEL 2703 iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii r_ INSTRUCTION DOUBLE INSULATION MANUAL iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii WARNING: For your personal safety, READ and UNDERSTAND SAVE THESE INSTRUCTIONS www.makita.com FOR FUTURE REFERENCE. before using. SPECIFICATIONS MODEL Arbor hole 2702X1 2702 2703X1 2703 _8" Blade diameter 210rnrn (8-1/4") 255rnrn (10") Cutting capacities 90 450 68rnm (2-11/16") 91rnm (3-9/16") Maximum dado No loadspeed Tablesize capacity (RPM) (Wx L) 47mm (1-3/4") 63mm (2-1/2") 13 mm (1/2") • Manufacturer reserves the right to change specifications • Note: Specifications may differ from country to country. 4,600/min 686mrn x 560mrn (27" x 22") without notice. Dimensions (L x W x H) 560mrn x 686mrn x 458rnm (22" x 27" x 18") Net weight 18kg (40 Ibs) For Your Own Safety Read Instruction Manual Before Operating Table Saw Save it for future reference GENERAL SAFETY PRECAUTIONS (For All Tools) 1. KNOW YOUR POWER TOOL. Read the owner's manual carefully. Learn the tool's applications and limitations, as well as the specific potential hazards peculiar to it. 9. USE RIGHT TOOL. Don't force tool or attachment to do a job for which it was not designed; for example, don't use circular saw for cutting tree limbs or logs. 2. KEEP GUARDS IN PLACE and in working order. 10. WEAR PROPER APPAREL. Wear no loose clothing, gloves, neckties, rings, bracelets, or other jewelry which may get caught in moving parts. Nonslip footwear is recommended.Wear protective hair covering to contain long hair. 3. REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning it on. 4. KEEP WORK AREA CLEAN. Cluttered areas and benches invite accidents. 5. DON'T USE IN DANGEROUS ENVIRONMENT. Don't use power tools in damp or wet locations, or expose them to rain. Keep work area well lighted. Don't use tool in presence of flammable liquids or gases. 6. KEEP CHILDREN AWAY. All visitors should be kept safe distance from work area. 7. MAKE WORKSHOP CHILD PROOF with padlocks, master switches, or by removing starter keys. 8. DON'T FORCE TOOL. It will do the job better and safer at the rate for which it was designed. 11. ALWAYS USE SAFETY GLASSES. Also use face or dust mask if cutting operation is dusty. Everyday eyeglasses only have impact resistant lenses, they are NOT safety glasses. 12. SECURE WORK. Use clamps or a vise to hold work when practical. It's safer than using your hand and it frees both hands to operate tool. 13. DON'T OVERREACH. Keep proper footing and balance at all times. 14. MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for best and safest performance. Follow instructions for lubricating and changing accessories. 15. DISCONNECT TOOLS before servicing; when changing accessories such as blades, bits, cutters, and the like. 16.REDUCE THERISKOF UNINTENTIONAL STARTING. Makesureswitchisin offposition before plugging in. 21. NEVERLEAVETOOLRUNNING UNATTENDED. TURNPOWER OFF. Don'tleavetooluntilit comesto a completestop. 17. USE RECOMMENDED ACCESSORIES. Consultthe owner'smanualfor recommended accessories. Theuseofimproper accessories maycauseriskof injuryto persons. 18.NEVER STAND ONTOOL. Seriousinjurycouldoccurif the toolis tippedorif thecuttingtoolis accidentally contacted. 22. Whenservicinguse onlyidentical replacement parts. 23.POLARIZED PLUGS. Toreducetheriskof electric shock,this equipment hasa polarized plug(oneblade iswiderthantheother). Thisplugwillfitin a polarized outletonlyoneway.Iftheplug doesnotfitfullyintheoutlet,reverse the plug.Ifit stilldoesnotfit,contact a qualifiedelectrician toinstalltheproperoutlet. Donotchange thepluginanyway. 19.CHECK DAMAGED PARTS. Beforefurtheruseofthetool,a guardor otherpartthatisdamaged should becarefullychecked todetermine thatitwilloperateproperly andperform itsintended function-checkforalignment ofmoving parts, bindingof movingparts,breakage of parts,mounting, andanyotherconditions thatmayaffectitsoperation. Aguardor otherpartthatisdamaged should beproperlyrepaired orreplaced. VOLTAGE WARNING: Beforeconnecting the toolto a power source(receptacle, outlet,etc.)be sure thevoltagesupplied is thesameasthat specified onthenameplate ofthetool.A powersourcewithvoltagegreaterthan thatspecified for the toolcan resultin SERIOUS INJURY totheuser- aswellas damage to thetool.If in doubt,DONOT PLUGIN THETOOL.Usinga power sourcewithvoltagelessthanthenameplateratingisharmful tothemotor. 20.DIRECTION OFFEED. Feedworkintoa bladeorcutteragainst thedirection ofrotation ofthebladeorcutteronly. EXTENSION CORDS. Makesureyourextension cordisingoodcondition. Whenusinganextension cord,be suretouseoneheawenough tocarrythecurrent yourproduct willdraw.Anundersized cordwillcausea dropinlinevoltage resulting inlossofpowerandoverheating. Table1 showsthecorrect sizetousedepending oncordlengthandnameplate ampere rating.If indoubt, usethenextheavier gage.Thesmaller thegagenumber, theheavier thecord. Table 1. Minimum gage for cord Ampere Rating More than Volts 12ov Total length of cord in feet 2_ft I _oft. I loo.. I _o.. AWG Not more than 0 6 18 16 16 14 6 10 18 16 14 12 10 12 16 16 14 12 12 16 14 12 Not Recommended ADDITIONAL SAFETY RULES DO NOT let comfort or familiarity with product (gained from repeated use) replace strict adherence to table saw safety rules. If you use this tool unsafely or incorrectly, you can suffer serious personal injury. 1. Wear eye protection. 2. Don't use the tool in presence mable liquids or gases. 10. NEVER wear gloves during operation. of flam- 3. NEVER use the tool with an abrasive cut-off wheel installed. 4. Check the blade carefully for cracks or damage before operation. Replace cracked or damaged blade immediately. 5. Clean the spindle, flanges (especially the installing surface) and hex nut before installing the blade. Poor installation may cause vibration/wobbling or slippage of the blade. 6. Use saw-blade guard and spreader for every operation for which it can be used, including all through sawing operations. Always assemble and install the blade guard following the step by step instructions outlined in this manual. Through sawing operations are those in which the blade cuts completely through the workpiece as in ripping or cross cutting. NEVER use the tool with a faulty blade guard or secure the blade guard with a rope, string, etc. Any irregular operation of the blade guard should be corrected immediately. 7. Immediately reattach the guard and spreader after completing an operation which requires removal of the guard. 8. Do not cut metals such as nails and screws.Inspect for and remove all nails, screws and other foreign matter from the workpiece before operation. 9. Remove wrenches, cut-off pieces, etc. from the table before the switch is tumed on. 11. Keep hands out of the line of the saw blade. 12. NEVER stand or permit anyone else to stand in line with the path of the saw blade. 13. Make sure the blade is not contacting the spreader or workpiece before the switch is turned on. 14. Before cutting an actual workpiece, let the tool run for a while. Watch for vibration or wobbling that could indicate poor installation or a poorly balanced blade. 15. NEVER make any adjustments while tool is running. Disconnect tool before making any adjustments. 16. Use a push stick when required. Push sticks MUST be used for ripping narrow workpieces to keep your hands and fingers well away from the blade. 17. Pay particular attention to instructions for reducing riskof KICKBACK.KICKBACKis a sudden reaction to a pinched, bound or misaligned saw blade. KICKBACK causes the ejection of the workpiece from the tool back towards the operator. KICKBACKS CAN LEAD TO SERIOUS PERSONAL INJURY. Avoid KICKBACKS by keeping the blade sharp, by keeping the rip fence parallel to the blade, by keeping the spreader, antikickback pawls and blade guard in place and operating properly, by not releasing the workpiece until you have pushed it all the way past the blade, and by not ripping a workpiece that is twisted or warped or does not have a straight edge to guide along the fence. 18.Donotperform anyoperation freehand. Freehand means usingyourhands tosupportorguidetheworkpiece, inlieuofa rip fenceormitergauge. 23.Don'tabusecord.Neveryankcordto disconnect fromreceptacle. Keepcord awayfromheat,oil, waterandsharp edges. 19. NEVERreacharoundor oversaw blade.NEVER reachfora workpiece until thesawbladehascompletely stopped. 24. Somematerialcontainschemicals whichmaybetoxic.Takecaution to preventworking dustinhalation andskincontact.Follow material supplier safetydata. 20.Avoidabrupt,fastfeeding.Feedas slowlyaspossible whencutting hardworkpieces. Donotbendortwistworkpiece while feeding. Ifyoustallorjamthebladeinthe workpiece, turnthetooloffimmediately. Unplug thetool.Thenclearthejam. 25.Theguardcanbeliftedduringworkpiecesetupandfor easeof cleaning. Alwaysmakesurethatguardhoodis downandflat againstsawtablebefore plugging inthetool. 21.NEVER remove cut-off pieces nearthe bladeor touchthebladeguardwhilethe bladeis running. 22.Knock outanylooseknotsfromworkpieceBEFORE beginning tocut. WARNING: MISUSE orfailuretofollowthesafetyrulesstatedinthisinstruction manual maycause seriouspersonal injury. ASSEMBLY The tool is shipped from the factory with the saw blade and blade guard not in the installed condition. Assemble as follows: CAUTION: • Always unplug the tool before assembly. Installing saw blade Remove the table insert on the table. Hold the outer flange with the offset wrench and loosen the hex nut counterclockwise with the wrench. Then remove the outer flange. 1. Wrench 2. Offset Wrench 3. Hex nut ¢ Assemble the inner flange, blade, outer flange and hex nut onto the arbor, making sure that the teeth of the blade are pointing down at the front of the table. Always install the hex nut with its recessed side facing the outer flange. CAUTION: 1. 2. 3. 4. Outer flange Hex nut Inner flange Saw blade • Keep the flange surface clean of dirt or other adhering matter; it could cause blade slippage. Be sure that the blade is installed so that the teeth are aligned in the cutting (turning) direction. To secure the blade in place, hold the outer flange with the offset wrench, then tighten the hex nut clockwise with the wrench. BE SURE TO TIGHTEN THE HEX NUT SECURELY. 1. Wrench 2. Offset Wrench CAUTION: • Be sure to hold the hex nut carefully with the wrench. If your grip should slip, the wrench may come off the hex nut, and your hand could strike the sharp blade edges. Installing blade guard CAUTION: • Before installing the blade guard, adjust the depth of cut to its maximum elevation. Insert the spreader between the blade guard mounting portion (stay) and the pressure plate. 3 1. 2. 3. 4. Blade guard Spreader Antikickback pawl Pressure plate 3 1 6 Tighten the hex bolts (A) with the offset wrench. The spreader installing location is factory-adjusted so that the blade and spreader will be in a straight line. However, if they are not in a straight line, loosen the hex bolts (B) and adjust the blade guard mounting portion (stay) so that the spreader is aligned directly behind the blade. Then tighten the hex bolts (B) to secure the stay. 2 1. These two clearances 2. 3. 4. 5. 6. 7. CAUTION: should be equal Blade guard portion Blade Spreader Pressure plate Hex bolts(A) Hex bolts(B) 2 1 ?./ i'. (5/32" - 13/64") 4-5ram 1. Spreader 2. Blade guard • Always grasp the striped portion of the offset wrench when tightening the hex bolts. If you tighten the hex bolts while grasping the offset wrench further than the striped portion, the hex bolts may be damaged and/or an injury to your hand may result. • If the blade and spreader are not aligned properly, a dangerous pinching condition may result during operation. Make sure they are properly aligned. You could suffer serious personal injury while using the tool without a properly aligned spreader. • NEVER make any adjustments while tool is running. Disconnect the tool before making any adjustments. There must be a clearance of about 4 - 5 mm (5/32" 13/64") between the spreader and the blade teeth. Adjust the spreader accordingly and tighten the hex bolts (A) securely. Attach the table insert on the table, then check to see that the blade guard works smoothly before cutting. (18-1/16") 459 mm 334 mm 1 (13-1/8") 1.Hole diameter 8mm(5/16") 25mm (1" Positioning table saw Locate the table saw in a well lit and level area where you can maintain good footing and balance. It should be installed in an area that leaves enough room to easily handle the size of your workpieces. The table saw should be secured with four screws or bolts to the work bench or table saw stand using the holes provided in the bottom of the table saw. When securing the table saw on the work bench, make sure that there is an opening in the top of the work bench the same size as the opening in the bottom of the table saw so the sawdust can drop through. If during operation there is any tendency for the table saw to tip over, slide or move, the work bench or table saw stand should be secured to the floor. 1.6mm(1/4") Std. washer 2.No.10wood screw 40mm(1-1/2") NOTE:Table rain. length saw stand • Models 2702Xl and 2703Xl with a table saw stand. are standard-equipped 1.6 mm (1/4") Std. washer 2.6 mm (1/4") Machine bolt & nut tighten securely \ 1. Miter gauge 1. Rip fence Storing accessories The miter gauge and wrenches can be stored on the left side of the base and the rip fence can be stored at the rear of the base. Adjusting depth of cut The depth of cut may be adjusted by turning the handle. Turn the handle clockwise to raise the blade or counterclockwise to lower it. NOTE: • Use a shallow depth setting when cutting thin materials in order to obtain a cleaner cut. 1.Handle 1 1. Lock lever 2. Handwheel 3. Arrow pointer Adjusting bevel angle Loosen the lock lever counterclockwise and turn the handwheel until the desired angle (0 ° - 45 °) is obtained. The bevel angle is indicated by the arrow pointer. After obtaining the desired angle, tighten the lock lever clockwise to secure the adjustment. CAUTION: • After adjusting the bevel, be sure to tighten the lock lever securely. Adjusting positive stops The tool is equipped with positive stops at 90 ° and 45 ° to the table surface. To check and adjust the positive stops, proceed as follows: 1.90" adjusting screw 2.45 ° adjusting screw (B) 10 Move the handwheel as far as possible by turning it. Place a triangular rule on the table and check to see if the blade is at 90 ° or 45 ° to the table surface. If the blade is at an angle shown in Fig. A, turn the adjusting screws clockwise; if it is at an angle shown in Fig. B, turn the adjusting screws counterclockwise to adjust the positive stops. After adjusting the positive stops, set the blade at 90 ° to the table surface. Then adjust the arrow pointer so that its right edge is aligned to the 0° graduation. 1 1. Arrow pointer Installing and adjusting rip fence Raise the grip of the rip fence. Install the rip fence on the table so that the fence holder engages with the guide rail. The rip fence can be secured by lowering the grip. 1. Fence holder 2. Guide rail 3. Grip To check to be sure that the rip fence is parallel with the blade, secure the rip fence 2 - 3 mm (5/64" - 1/8" ) from the blade. Raise the blade up to maximum elevation. Mark one of the blade teeth with a crayon. Measure the distance (A) and (B) between the rip fence and blade. Take both measurements using the tooth marked with the crayon.These two measurements should be identical. If the rip fence is not parallel with the blade, proceed as follows: A 1. Scale 1. Turn the adjusting nut counterclockwise a couple of turns. 2. Loosen the two hex bolts on the rip fence with the wrench provided. 3. Adjust the rip fence until it becomes parallel with the blade. 4. Lower the grip to secure the rip fence. 5. Tighten the two hex bolts on the rip fence. 1 3 1. Hex bolts 2. Adjusting nut 3. Grip 11 CAUTION: • Always grasp the striped portion of the wrench when tightening the hex bolts. If you tighten the hex bolts while grasping the wrench further than the striped portion, the hex bolts may be damaged and/or an injury to your hand may result. 6. With the grip of the rip fence lowered, turn the adjusting nut clockwise to secure the rear end of the rip fence. Do not turn the adjusting nut clockwise excessively. You may have some difficulty adjusting the rip fence parallel with the saw blade when repositioning the rip fence. CAUTION: Be sure to adjust the rip fence so that it is parallel with the blade, or a dangerous kickback condition may occur. Bring the rip fence up flush against the side of the blade. Make sure that the arrow pointer on the fence holder points to the 0 graduation. If the arrow pointer does not point to the 0 graduation, loosen the screw on the scale plate and adjust the scale plate. 3 4 1. Screw 2. Fence holder 3. Scale plate 4. Arrow mark 1 2 1. Switch lever 2. Key 12 Switch action This tool is equipped with a special type of switch to prevent unintentional starting. To start the tool, first depress the switch lever.While keeping it depressed, pull its lower portion toward you. To stop the tool, press the lower portion of the switch lever. When operating the switch lever, it is convenient view it through the window area in the table. to CAUTION: • When not using the tool, remove the key and store it in a secure place. This prevents unauthorized operation. • Before plugging in the tool, always check to see that the switch lever actuates properly and returns to the "OFF" position. • Do not pull the switch lever hard without the key. This can cause breakage of the switch. OPERATION CAUTION: • Always use "work helpers" such as push sticks and push blocks when there is a danger that your hands or fingers will come close to the blade. • Always hold the workpiece firmly with the table and the rip fence or miter gauge. Do not bend or twist it while feeding. If the workpiece is bent or twisted, dangerous kickbacks may occur. • NEVER withdraw the workpiece while the blade is running. If you must withdraw the workpiece before completing a cut, first switch the tool off while holding the workpiece firmly. Wait until the blade has come to a complete stop before withdrawing the workpiece. Failure to do so may cause dangerous kickbacks. • NEVER remove cut-off material while the blade is running. • NEVER place your hands or fingers in the path of the saw blade. Be especially careful with bevel cuts. • Always secure the rip fence firmly, or dangerous kickbacks may occur. • Always use "work helpers" such as push sticks and push blocks when cutting small or narrow workpieces, or when the dado head is hidden from view while cutting. Work helpers Push sticks, push blocks or auxiliary fence are types of "work helpers". Use them to make safe, sure cuts without the need for the operator to contact the blade with any part of the body. 13 Push stick (H) 9.5 mrn 19 mm@_ (3/4) _ 130 rnm (5") 9.5 mm _'i;'_"_ Y I (50')mm g80 mm (15") \ A push stick can be easily made from a piece of plywood 19 mm (3/4") to 25 mm (1") thick. Cut out the hatched area on the stick and smooth edges with a file. (H) dimension should be less than 12.7 mm (1/2") so as to be thinner than the workpiece. 120 mT1 I 300 Tim(2") 6 ram (1/4") j 2 _ Push block Use a 19 mm (3/4") piece of plywood. I _ 50ram (2") .___ /_ (5") 300 mm (12") Handle should be in center of plywood piece. Fasten with glue and wood screws as shown. Small piece 9.5 mm x 8 mm x 50 mm (3/8" x 5/16" x 2") of wood must always be glued to plywood to keep the blade from dulling if the operator cuts into push block by mistake. (Never use nails in push block.) 5_Zr,_)m 130 mm _ 9.5 mm (3/8")4 50 ram (2") _"_ ,_ 100 mm (4") 8 mm (5/16") 1. Face/edge parallel 2. Handle 3. Wood screw 4. Glue together 9.5mm 19mm 120ram (3/8") (3/4") (4-3/4") 460 mm (18" 140 mm (5-1/2") Fasten with glue and wood screws. 1. Face/edge parallel 14 Auxiliary fence Make auxiliary fence from 9.5 mm (3/8") and 19 mm (3/4") plywood pieces. Wood facing (rip fence) A wood facing should be used for operations when the blade comes close to the rip fence. Wood facing for the rip fence should be the same size as the rip fence. Make sure the bottom of facing is flush with the table surface. 1 1. No. 10 wood screws (long enough to penetrate halfway into facing) Crosscutting CAUTION: • When making a crosscut, remove the rip fence from the table. • When cutting long or large workpieces, always provide adequate support to the sides of the table. The support should be at the same height as the table. • Always keep hands away from path of blade. Miter gauge Use the miter gauge for the 4 types of cutting shown in the figure. CAUTION: • Secure the knob on the miter gauge carefully. • Avoid creep of workpiece and gauge by firm workholding arrangement, especially when cutting at an angle. • NEVER hold or grasp the intended "cut-off" portion of the workpiece. 1. 2. 3. 4. CROSS CUTTING MITERING BEVEL CUTTING COMPOUND MITERING (ANGLES) Use of miter gauge Slide the miter gauge into the thick grooves in the table. Loosen the knob on the gauge and align to desired angle (0 ° to 60°). Bring stock flush up against fence and feed gently forward into the blade. 1. Groove 2. Miter gauge 3. Knob 15 Auxiliary wood facing (miter gauge) To prevent a long board from wobbling, fit the miter gauge with an auxiliary fence board. Fasten with bolts/nuts after drilling holes, but fasteners must not protrude from the face board. Ripping CAUTION: • When ripping, remove the miter gauge from the table. • When cutting long or large workpieces, always provide adequate support behind the table. DO NOT allow a long board to move or shift on the table. This will cause the blade to bind and increase the possibility of kickback and personal injury. The support should be at the same height as the table. Before operating the table saw, check to be sure that the antikickback pawls operate properly. Turn the tool off and unplug it. Feed the workpiece under the blade guard and along both sides of the blade to simulate cutting. Try to withdraw the workpiece on each side by pulling it toward you. The antikickback pawls should grab the workpiece and prevent it from moving back toward the operator. Always keep the antikickback pawls sharp so they will operate properly. Keep them sharp by using a round-shaped file to maintain the original shape of the pawls. 1. Adjust the depth of cut a bit higher than the thickness of the workpiece. 2. Position the rip fence to the desired width of rip and lock in place by lowering the grip. Before ripping, make sure the rear end of the rip fence is secured firmly. If it is not secured enough, follow the procedures in "Installing and adjusting rip fence" described on page 11 and 12. 16 3. Turn the tool on and gently feed the workpiece into the blade along with the rip fence. (1) When the width of rip is 150 mm (6") and wider, carefully use your right hand to feed the workpiece. Use your left hand to hold the workpiece in position against the rip fence. (2) When the width of rip is 65 mm - 150 mm (2-1/2" - 6") wide, use the push stick to feed the workpiece. 1. Push stick (3) When the width of rip is narrower than 65 mm (2-1/2"), the push stick cannot be used because the push stick will strike the blade guard. Use the auxiliary fence and push block. Attach the auxiliary fence to the rip fence with two "C" clamps. 1. Auxiliary fence Feed the workpiece by hand until the end is about 25 mm (1") from the front edge of the table. Continue to feed using the push block on the top of the auxiliary fence until the cut is complete. 1. Push block 2. Auxiliary fence 17 MAINTENANCE CAUTION: • Always be sure that the tool is switched off and unplugged before attempting to perform inspection or maintenance. Cleaning Clean out sawdust and chips from time to time. Carefully clean the blade guard and moving parts inside the table saw. Lubrication To keep the table saw in tip-top running condition, and to assure maximum service life, oil or grease the moving parts and rotating parts from time to time. Lubrication places: • Threaded shaft to elevate the blade • Hinge to rotate the frame • Elevation guide shafts on motor • Gear to elevate the blade Replacing carbon brushes Remove and check the carbon brushes regularly. Replace when they wear down to the limit mark. Keep the carbon brushes clean and free to slip in the holders. Both carbon brushes should be replaced at the same time. Use only identical carbon brushes. 1. Limit mark Use a holder cap opener to remove the brush holder caps. To replace the carbon brush in the side near the table, lower the blade as far as possible by turning the handle. Loosen the lock lever, tilt the blade and secure it at 45 ° . Then loosen the brush holder cap while viewing it through the opening of the base. Remove the worn carbon brushes, insert the new ones and secure the brush holder caps. 1. Holder cap opener 2. Brush holder cap To maintain product SAFETY and RELIABILITY, repairs, any other maintenance or adjustment should be performed by Makita Authorized or Factory Service Centers, always using Makita replacement parts. 18 ACCESSORIES CAUTION: • These accessories or attachments are recommended for use with your Makita tool specified in this manual. The use of any other accessories or attachments might present a risk of injury to persons. Only use accessory or attachment for its stated purpose. Dado head set (Part No. 191543-4) A dado is cutting a rabbet or a wide groove into the workpiece. The dado head set consists of two outside cutters, three inside cutters and paper washers. 1/8" 1/8" 1/16" 1/8" 1/8" Outside cutters: 6"diameter 1/8" thick, 5/8"arbor hole, Inside cutters: 6"diameter 1/8"thick, 5/8"arbor hole, Inside cutter: 6"diameter 1/16"thick, 5/8"arbor hole, Paper washers: 8/8"arbor hole, 2 2 1 6 pcs. pcs. pc. pcs. Various combinations of these cutters are used to cut grooves from 1/8" to 1/2" for use in making joints, tenoning, grooving, etc. / // 2 s Dado flange set (Part No. 1. Dado outer flange When cutting groove 1/4", use this dado outer flange. 2. Dado hex nut When cutting groove 1/4", use this dado hex nut. 3. Ring When cutting groove 1/4", use this ring. 4. Washer When cutting groove 1/4", washer. 192693-8) 5/16", 3/8", 7/16" or 1/2", 5/16", 3/8", 7/16" or 1/2", 5/16", 3/8", 7/16" or 1/2", 5/16" or 3/8", use this X_ 19 Table insert (Part No. 317061-6) When cutting grooves 5/16% 3/8",7/16" or 1/2" use this table insert instead of the standard table insert. To install the dado head set, proceed as follows: 1. Turn the tool off and unplug it before installing. 2. Remove the blade guard with the spreader. 3. Install the dado head set with the teeth pointing down at the front of the table. 4. Use the chart below to select the proper cutters to obtain the various cutting widths. Spindle Inner :lange Ring Outside Cutter 1/8" Inside cutter 1/16" Inside cutter f'-\ CUT WIDTH Outside cutter Outer flange Washer Dado Outer flange Dad{ Hex Hex nut nut f_,\ @ 1/8" • 1/4" • • • 5/16" • • • 3/8" • • • 7/16" • • • 1/2" • • • • • • • • • Ox2 • • • • • • • • • • • • • • • • • • • • CAUTION: • For a 1/8" cut width, the outside cutter is assembled to the spindle in the same manner as the saw blade. • The outer flange or the dado outer flange must be used for each cut width. • The hex nut alone must not be used to secure the dado on to the spindle. 20 NOTE: • When widths slightly greater than the above are required, fit the paper washers in between the inside and outside cutters to adjust the width. 1 2 3 5. Arrange the cutters so that the tips of the inside cutters are positioned at the gullets of the outside cutter. When more than one inside cutter is used, space the tips of the inside cutters equidistantly in relation to one another. Poorly spaced cutters may cause vibration and noise. 1, Inside cutter 2, Outside cutter 3. Gullet When installing two outside cutters without any inside cutter, be sure that the cutter tips do not face each other. 6. While tightening the hex nut, be careful to maintain the even spacing between the tips of the inside cutters. 7. Rotate the dado head one turn by hand to make sure that it does not contact anything before operation. When dadoing, use featherboards. The diagram shown illustrates dimensions for making a typical featherboard. It should be made from a straight piece of wood that is free of knots or cracks. 19ram 115mm (3/4") (4-1/2") 1. Kerf should be about 6 rnrn (1/4") apart 21 Featherboards are used to keep the workpiece in contact with the rip fence and table as shown, and to stop kickbacks. 1 i • -2 _ /# 3 1. 2, 3, 4, "C"Clarnps Facing board Featherboard Push stick To install featherboards, proceed as follows: 1. Turn the tool off and unplug it. 2. Add 8" high flat facing board to the rip fence, the full length of the rip fence. 3. Mount featherboards to the rip fence and table as shown, so that the leading edges of the featherboards will support the workpiece until the cut is completed, and the workpiece has been pushed completely past the cutter with a push stick. 4. Make sure featherboards are securely attached. CAUTION: • Only the Makita dado head set (Part No. 191543-4) should be used with Makita table saw Model 2702/Model 2703. Do not use dado combinations wider than 13 mm (1/2"). • After dadoing, ALWAYS replace the blade guard with the spreader back in its original position on the table saw. • NEVER attempt bevel cuts when dadoing. • NEVER dado if there is vibration (flutter) or a strange noise. • NEVER attempt dados in other than wood. • Do not use the dado set for cut-offs. • Feed work slowly, especially when cutting deep or wide grooves or dados. If a deep cut is needed, make several passes through the workpiece rather than one deep, wide cut. Fast or abrupt feeds can be dangerous. • Use a push stick. When the dado head is hidden from view while cutting, your hands should never be on top of the stock. • A very dangerous throwback can result if the wood becomes stuck and you try to remove it by pulling toward you. Always stop the tool and wait for dado head to come to a complete stop. Then simply withdraw the wood. WARNING: 22 • Use extra caution when the guard assembly is removed for any non-through sawing operation such as dadoing, rabbeting or resawing. Replace guard immediately after non4hrough sawing is completed. 1 1. Rabbet 2. First cut 3. Second cut 3 How to perform rabbeting 1. Remove blade guard. 2. Attach auxiliary fence to rip fence for cuts that run the length of the stock. Facing should be as high as the workpiece is wide. Adjust fence and blade to desired dimensions. 3. First cut: Hold board flat on table as in ordinary ripping. 4. Second cut: Set workpiece on its edge. (Use featherboards, push stick, push block and so on, using precautions, safety rules and guidelines for ripping or related work.) 5. For end-type rabbeting, if the workpiece is less than 10-1/2" wide, rest the wood flat on the table against the miter gauge (with wood facing). The rip fence should not be used. 6. After rabbeting is completed, immediately re-install the blade guard as before. Table saw stand Place the stays on legs inside. Secure the rubber caps to 1. 2. 3. 4. 5. (Part No. 192680-7) a level location and assemble the with the bolts and nuts, then attach the ends of the legs. Rubber cap Nut Leg Under stay Stay Now set the table saw on top of the assembled stand and secure with four bolts, washers and nuts. NOTE: • Models 2702Xl and 2703Xl with a table saw stand. are standard-equipped 1. Bolt 2. Stand 23 ACCESSORIES CAUTION: • These accessories or attachments are recommended for use with your Makita tool specified in this manual. The use of any other accessories or attachments might present a risk of injury to persons. Only use accessory or attachment for its stated purpose. If you need any assistance for more details regarding these accessories, ask your local Makita service center. • Steel & Carbide-tipped saw blades Table/Miter saw blades For general purpose cuts for table and miter saws. Combination General purpose blade for fast and smooth rip, crosscuts and miters. Fine cross cuts For sand-free cuts cleanly against the grain. • • • • • • • • 24 Sub-Table set ( Left / Right ) Rip fence Miter gauge Offset wrench 13-22 Wrench 19 Key (Switch button) Holder cap opener Joint ( for connecting to dust collector ) I I First-Class Postage Required o Post not without Office p_oper postage Makita U.S.A., inc. 14930 Northam Street La Mirada, CA 90638-5753 Ul,l,ulh,u,ll,u,,llul,,lu,hlul,,,U,hlu,,llu,h,Ul ---- Fold will deliver Your answers to the following 1, Th_ [] product was, purchased Home Center ]Hardware/Lumber []hdustrial 1tom: 3, How d_d you _earn about th_ [] Magazine [] Radii) [] From DeaJer [] Exhibition [] Newspaper [] From Friend [] Store Display [] Previous [] Catalog [] Other( Other ( Supply ]Industrial _ _ntended 1or: 4, Most _avored points Maintenance Home Maintenance [] Hobby [] Other ( are appreciated. [] Store 2, Use ol the product ] questions Usage are: [] Design [] Repair Service [] Features [] Durability []Size ) product: []Power [] Price ] Makita [] Other( Brand 5=Any comment_: DATE PURCHASED MONTH DAY MODEL NO. SERIAL NO. YEAR STATUS INTL. LAST NAME / COMPANY NAME Married 1 STREET SEX M Single ! I I I I I I I F ! I I I I ADFtESS I CITY STA-[ E ZIP CODE AREA CODE PHONE I AGE: BE SURE _J UI,der 19 TO COMPLETE THE _J 20-29 CUSTOMERS _J 30-39 PORTION OF THIS _J 40-49 FORM AND _J 50-60 RETAIN Please return this portion by facsimile _J FOR YOUR Over 60 I I I I I I I I I I RECORDS, or mail. Facsimile No: (714) 522_8!33 i I CE 1-800-4-MAK]TA RETAIN THIS PORTION ALABAMA COLORADO 2365 Pelham Rat kway Pelham AL 35124 1183c_ E 51st Ave DenJe_ CO 80239 (205) 620 1791 (303) ,&RIZON,¢ 3707 E Broadway Rd Ste 6 _'hoenix AZ 85O4O _502_437 2350 ARKANS,¢S S11ackletol d Shopl_ng Center 240Soutl/ Sha_kleto_dRd St÷ C Utt_eao_k AR 72211 _50t_224:373_ CALIFORNIA 4185O OhristySt _remol/t O,€ _4:S3_ 5107 _5t0_557 9t_81 2709 371 2850 FLORIDA 620 Douglas Ave Suite t 302 AJtamol/teSprings FL 32714 _407_774 6OOO 75O East Sample Road _'ompa_o Beach FL 33O64 _9:34) 781 633_ Thompson Oente_Waters 5501 W Waters Ave¸¸ Ste 405 Tampa FL33634 _t3_ 886 8292 _EORGI,¢ 468ORive_ Green Pa_kv,_y Dulut_/GA 3OO962556 _770_476 8_11 t421 N Clovis Ave ._te t12 _resno OA _3727 _5:S g_ 252 5156 t4930 Northam St La _irada CA 9063_ _753 _714_522 808_ t970 Fultol/Avenue Sa,_mento CA 95525 _916_482 5197 ILLINO_S t450 Fee_/an'_i_le_)r Mt _ros_ect IL 60055 5011 _47_ 297 3100 _ND_ANA _40_ bl_c_/igan Road¸ Unit 1 _ndianapoli_ IN 4625_ _317_334 9_80 t440 South E _Stleet San_e_l/ardil/o CAg2408 _909_885 t289 7574Cla_rernol/tMesa _lvd San Diego¸CA 92111 _58_ 278 4471 tSS_W4n,_hester_ Campbell CA 95O08 0501 _408_379 0377 KANSAS _19 W 95t_/St Overland Pa_k KS 56212 _913_542 t111 KENTOCK¥ t21_ S H_lstbourne Parkway Louisville _4¥4O222 _502_326 374O FOR YOUR RECORDS LOUISIANA II EW 'CORK _OEP,'fO 5626 Jefferson H_y H_rahal/ LA 70123 4c_17 Ge41essee Street ( heektowaga NY 14225 200 Guayama St Hato Rey PR 00917 (504) (716/685 (787/2:30 733 4138 MARYLANB 7541 4:SR4tchie Highway Glen Bu_nie f,4D21061 _410_:Sg00150 ,_AS_,CCHUSETTS 232 Prov_denr__4W,/ Westwood MA O209O _617_461 g754 _NNESO'r,_ 6427 Penn Ave South Iqichfield MN 55423 _612_86_ 5199 NORTH CA ROL_N,& 3501 G S _yon St Charlotte NO23217 _704_527 0611 S'EF4NESSEE 4655 Nolel/_ville Rd Nashville TN 37211 (615_3_1 9922 TEXAS 12B01 Stemmolls Fv,'ySte B09 F_rmers _ranch TX 75234 (_72_243 1iS0 12701 Director_ Dr Stattor_ TX 77477 3701 (28t_ 5558665 6379 Pearl Road _'a_maHeights OH 4413O _440_843 7555 3453 _H3_ No_t_/St÷ 101 Sal/A ntollio, TX 7_21 (210_228 0675 t617 E Kempe_Rd Sharowille OH 45246 _513_771 07_8 NEBRASKA 4129 S _4_hSt Oma_ NE 6_t27 _402_597 2_25 O KL,_HOMA :%2 E t,4emoria_Road Oklahoma City O_<73114 _405_752 2655 NEV,CB_ 3375 S Decatur _vd Suites 22 24 Las Vegas¸ NV 89t02 _702_36_4277 OREGON _28 t_t_/,¢venue NW _'olt_al/d ORg7209 _503_222 t823 NEW JERSEY 251 Her_odt_lvd D_yton NJ08_I0 _609_555 t212 pENNSYLWNIA Springwate_ r'laza 364 Wilmlngtol/W Cheste_ _'lke Glen blill_ PA t9342 _610_4:S_ 4122 153_ 8776 O'a_O 6253 E Ma_nS_ Oolumbus OH 43213 _614_86O 0222 ,_SSOUP4 _876 Watson Road St Lo_s blO 63126 2221 _314_90_ gB89 t6735 Satlcoy St, Ste 105 Van Nuys CA _14O6 _818_782 2440 CUSTOMER'S 9503 t31 35 3tst Ave Flusl/mg N¥ 11354 _718_886 0971 RiCO UTAH t45 E 1300S S_e t01 Salt Lake City,UT 8411:S (_0t_ 359 3410 WAShiNGTON 2222O84th Ave So _ld_ A }
Source Exif Data:File Type : PDF File Type Extension : pdf MIME Type : application/pdf PDF Version : 1.2 Linearized : No Page Count : 28 Page Layout : SinglePage Page Mode : UseNone Producer : Goby Monitor Application version 3, 2, 1, 4 Create Date : Thu Apr 05 03:51:54 2007 Author : Title : Subject :EXIF Metadata provided by EXIF.tools